Engineer's Report - North Terminal

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ENGINEER’S REPORT

LIQUIGAZ PHILIPPINES CORPORATION


NORTH TERMINAL PROJECT

Prepared by:
Delson Ian B. Lulab
Safety Officer / PCO
LPC South Terminal

01 June 2016
I. PROJECT NAME
The name of the project shall be called “Liquigaz Philippines Corporation North
Terminal”.
II. BACKGROUND

Liquigaz Philippines Corporation was established in 1995 and is now one of the largest LPG
suppliers in the Philippines. Equipped with over 29 years of experience, Liquigaz is a fully-
integrated LPG company that serves all market segments in the country with its wide
network of Import Terminals, Filling Plants, and Logistics Assets.

For over years, Liquigaz is proud to be the number one trusted LPG supplier in Luzon that
highlights and prioritizes customer satisfaction and reliability.

As the fastest growing LPG supplier in the Philippines, we commit to offer quality and
innovative solutions to every LPG user while giving safety enforcement and environmental
compliance which are manifested in our products and services.

Located in Mariveles, Bataan, the Liquigaz North Terminal is one of the largest LPG import
facilities with a storage capacity of 12,500 Metric Tons. The terminal is suited for the
receiving, storing, partial mixing, and distributing of liquefied petroleum gas (LPG).

Liquigaz North Terminal follows global standards in safety and product quality. It has an in-
house laboratory that ensures that all products being received will pass the Philippine
National Standards for LPG (PNS/DOE QS 005;2005) before they are delivered to our
customers. It is located at HTIC Sitio Marina, Brgy Alas-Asin Mariveles Bataan where the
old Hyatt Oil Terminal was situated.

Fig 1 Topographic Location


Fig 2 Vicinity Map
III. DETAILED DESCRIPTION

The Liquigaz Philippines Corporation South Terminal Project or as we call it North


Terminal is located at HTIC Sitio Marina, Brgy Alas-Asin Mariveles Bataan bounded by
TAYABAS BAY on its southern portion where the LPG port facilities will be located. It is an
LPG terminal, storage and distribution facility that will run 24 hours a day, 7 days a week. It
will hold 4 x 500 MT and 6 x 100 MT above ground bullet tanks and 1 x 2500MT above
ground spherical tank to store propane, butane and LPG mix. In the future, mounded
storage tank will emerge mimicking the mounded storage in our Bataan Terminal. The
existing initial project is covered by Environmental Compliance Certificate, ECC-R4A-1603-
0069. Its office can accommodate 15 to 25 employees.

Initially, the terminal will get its products from bulk loading. Bulk loading operations
involve loading of LPG from storage tanks to lorry or vice versa. To fully understand the
process, please refer to the LPG Loading / Unloading Process Flow.

The terminal is equipped with a generator set in case of power outage and a fire
pump to supply sea and fresh water for the sprinklers and fire fighting equipment.
LPG Loading / Unloading Process Flow

No wastewater is generated from this process.


List of Air Pollution Source Equipment

a) Generator Set – The terminal is equipped with a stand-by diesel-fire


generator with muffler that will be used in case of power outage with the
following specifications:

Model DCA – 220SPKII


Output Rating (KVA) 242
Make & Model Komatsu S6D125
Type Inclined, Direct Injected
Turbocharged
No. of Cylinders-bore x stroke mm 6-125 x 150
Piston Displacement 11040
Fuel ASTM No. 2 Diesel Fuel or
Equivalent
Fuel Consumption L/h 32.3
Fuel Tank Capacity L 380

b) Fire Pump – to save cost, Liquigaz rehabilitated an old “DETROIT” engine to


power a fire pump with a capacity of 2500 GPM.

c) Spherical Storage – the terminal has a one (1) x 2500MT above ground
spherical tank equipped with water sprinklers that will cater LPG MIX with the
following technical specifications:

Design Code ASME Section VIII Division 2-20


Design Pressure 250 psig @ 100% Propane
Design Temperature 100 °C
Min. Design Metal Temp. 0 °C
Corrosion Allowance 1.5 mm
Joint Efficiency, E 1.0
Radiography Full
Post Weld Treatment Entire Sphere Shells
Operating Medium Liquified Petroleum Gas; 100%P
Specific Gravity 0.51
Liquid Density 510 kg/m3
Seismic Zone 4

a) Bullet Tank Storage – the terminal has four (4) x 500 MT and six (6) x
100MT above-ground bullet tanks with water sprinklers that will contain LPG
mix with the following tank data:

Water Capacity 1000 m3


Design Pressure 1.14 MPa
Design Temperature 0 to 40 °C
Inside Diameter 6536mm
Sheet Thickness 32 mm
Material A516 grade 70
Hydrostatic Pressure 1.71 MPa
Radiography Full 100%
IV. WATER CONSUMPTION

The terminal will consume about 213 cubic meters of ground water from a deep well
annually. The amount of water that will be return back to the source is about 180 cubic
meters annually through evaporation, and land discharge, no direct discharge will be done
to any bodies of water. The 120 cubic meters of water will be used for sprinkler and fire
hydrant testing and 89 cubic meters will be used for bathroom, lawn watering, toilets,
faucets, hand washing dishes and other outdoor uses. However, the supply of drinking water
is from an FDA accredited supplier of bottled drinking water.

The toilet and bathroom has its own septic tank which will be annually checked for
maintenance. To avoid problems and difficulties with the periodic emptying, cooking oils
and greases will not be dumped into the drains.

Consumption
Water Use cubic meter per Note:
year Fire Time
Frequency of
Bathroom 18.5 suppressio allotted for
testing per year
Lawn Watering 10.5 n motor testing
2,500 gpm 5 mins 12 times
Toilets 23
Other Outdoor Use 5
Faucets 13
Hand Washing Dishes 19
Fire suppression
120
system
Drinking Water 3.6
Total 212.6

There is zero discharge of process wastewater except for domestic wastewater due to
housekeeping and personal hygiene. This waste is discharged to septic tanks.

V. PROJECT DURATION AND SCHEDULE

For project duration and schedule, please see attached.

VI. WASTE MANAGEMENT

All LPC generated wastes shall be classified and segregated into the following categories:

 Biodegradable – Waste materials that can be reduced into finer particles


(degraded or decomposed) by microbial organisms or enzymes; domestic type of
generated waste from kitchen, canteen and refuse from gardening or landscaping
or similar materials, i.e., food refuse, garden refuse, paper, carton boxes, tissue,
etc.

 Non-biodegradable – waste materials that cannot be easily decomposed by


natural influences like biological action or sunlight, i.e., used plastic packaging
materials, candy wrappers, Styrofoam, etc

 Recyclable – any waste material retrieved from the waste stream and free from
contamination that can still be converted into suitable beneficial use or for other
purposes, including but not limited to newspaper, ferrous and non-ferrous scrap
metal, office paper, tin cans, jars and bottles.

Office paper, envelopes and folders for re-use shall be contained separately and the
receptacle to be marked as “Paper for Use”. Used office paper (both side are used)
newspapers, magazines and other used paper materials for disposal shall be
contained in a separate receptacle marked as “Recyclable – Paper.” Another
container marked as Recyclable – Others” shall be used for other recyclable materials
like tin cans, glass jars and plastic bottles. Used carton boxes shall be collapsed and
kept in the storage area for future collection. Condemned equipment and bulky
scrap materials shall be labeled as such.

 Hazardous – solid waste or combination of waste which because of its quantity,


concentration, or physical, chemical, or infectious characteristics may: cause or
significantly contribute to an increase in mortality or an increase in serious
irreversible, or incapacitating reversible, illness; or pose a substantial or potential
hazard to human health or the environment when improperly treated, stored,
transported, or disposed of, or otherwise managed, i.e., WTP sludge, used oil,
contaminated materials, used batteries, spent chemicals, etc.

Where practicable, segregation shall be at source, otherwise, these shall be further


segregated at the designated storage area, particularly for waste that are generated
from the operational areas.

Appropriate waste bins with cover shall be provided at designated waste collection
areas. The bins shall be labeled according to classification described above.
Hazardous waste for selling/donation or for return to supplier shall be labeled as such.

Proper housekeeping and orderliness shall be observed in all designated collection


points. Where, necessary, collection points shall be sanitized regularly to prevent foul
smell.

1.1 Waste Collection, Handling and Storage

Biodegradable and Non-biodegradable Waste

Collection of biodegradable and non-biodegradable waste at designated collection


points shall be done daily in the offices and work areas.

Plastic bags containing collected waste shall be properly identified as such.

Plastic bags shall be properly sealed or tied to avoid attracting flies and to facilitate
handling and transfer by the appointed Building and/ or LGU waste collector.
Recyclable Waste

Collection of recyclable waste shall be at least once a week or more frequent


depending on the amount of accumulated waste at the designated collection points.

Where appropriate, the collected recyclable waste shall be transferred to a central


storage area for temporary storage until sizeable volume has been accumulated for
selling and/ or donation.

Empty ink and toner cartridges shall be put back in their original packaging for
protection.

Hazardous Waste

Busted or damaged bulbs shall be kept in the packaging materials of the replacement
bulb. Busted or damaged bulbs and dry cell batteries generated at LPC office shall be
put in plastic bag and brought to the central storage area. Bulbs shall be prevented
from breaking during handling and storage.

Containers of hazardous waste shall be labeled in accordance with the requirements of


DAO 29, with the following particulars:

 Name of hazardous waste


 Class of the hazardous waste
 Sub-Category
 The waste number
 Name & address of the company
 Maximum capacity or volume

The labeling shall be conspicuously marked in paints, decals or other permanent form
of marking.

Storage of hazardous waste shall be secured, and where appropriate, provided with
proper containment.

1.2 Waste Monitoring, Transfer, and Disposal

Monitoring and Transfer

The designated personnel per area using the Daily Generated Waste Recording Form,
shall record wastes generated by the company. The completed form shall be received
and noted by the Division Head at the end of the month.

Where practicable, recyclable and hazardous wastes generated at LPC office and in
other operational areas, shall be transferred to the Central Storage for proper
temporary storage and/or final disposition.

The person in-charge shall be responsible in the physical inventory and safekeeping of
wastes, especially the hazardous wastes stored in the designated Central Storage
area.
The company shall require its subcontractors to utilize transporters duly authorized by
the DENR to transport and treat hazardous waste. Subcontractors shall submit to the
company the completed Waste Manifest and a copy of the Permit to Transport
Hazardous Waste.

The Manifest shall include the following:


 The name and address of the contractor who generated the hazardous waste
 The name of the waste transporter used to transport a load of hazardous waste
 The registration number of the waste transport vehicle
 The waste treatment license of the waste transporter
 The description of the hazardous waste transporter including its class and
subcategories
 The quantity of hazardous waste transported
 The type of container used during the transport
 The name and address of transit points and the final destination of the hazardous
waste.
 The intended method of hazardous waste treatment, storage, recycling,
processing, reprocessing or disposal at destination.

Waste Treatment and Disposal

Biodegradable and non-biodegradable wastes shall be disposed via the Building and
Grounds waste disposal scheme and through the relevant LGU-appointed waste
collectors.

Recyclable/ reusable waste shall be either sold to junk shops, recyclers or donated to
charitable institutions.

Supplier Returnable Materials – the company shall ensure that collection & transport
are in accordance with the legal requirements, i.e., where practicable, containers are
labeled, storage and transport is secured, and appropriate PPEs are used during
handling.

Old and condemned equipment shall be disposed in accordance with the company’s
accounting procedure

For hazardous waste that can be reused or recycled, buyers or treaters shall be
required to provide the company the details of their operation, methods on waste
treatment, storage and disposal, including a copy of their DENR accreditation. Where
appropriate, buyers of hazardous waste must be informed of the “Dos and Don’ts”
associated to the wastes.

Treatment before Disposal/Discharge – the treatment technology to be used, at


minimum, shall satisfy applicable legal requirements.

 Wastewater – the pH of the blow down water from the cooling system shall be
monitored continuously, and where necessary, its pH shall be adjusted by
neutralization. Wastewater from cleaning empty oil containers, scrapers and
launching areas shall be diverted to the oil separator.
 Used lead batteries – where practicable, used lead batteries shall be traded-in
with the store during the purchase of new batteries. Otherwise, there shall be
accumulated at a designated area.

 Used/Busted bulbs – shall be accumulated and stored at the Central Storage until
a recycling facility is sourced. These may also be encapsulated with cement and
used as filling materials during construction in the company.

 Oil containers, oil contaminated rags and used filters – drain-off oil/ chemical
content in a safe container until such time the filters and rags are completely
dried. Dried filters and rags shall be disposed as non-biodegradable waste.

 Broken glassware and sharps – shall be collected in a secured and labeled


container. When the container is full, the waste (with container) shall be buried.

 Empty containers – where practicable, these shall be returned to suppliers.


Otherwise, these shall be drain-off, washed and kept for possible re-use, or
donation or selling to interested parties.

 Empty containers of toxic chemicals - shall be punctured at the bottom before


disposal to ensure that these are not used for food or water storage.

 Analyzed oil samples – shall be accumulated in drums and will be considered


used oil.

VII.
VIII. ENVIRONMENTAL MANAGEMENT PLAN

This part of the report summarizes significant potential environmental impacts and mitigation measures that will employ by LPC.

Potential Impact Environmental Mitigation Measure Additional Actions Required


Air Quality
Emissions from Storage Tanks Installation of vapor recovery systems. Procurement, installation of vapor recovery
systems. Permit to operate from the DENR &
DOLE will be secured before storage tanks
operation
Fugitive dust re-suspension from Existing practice of regular watering to Monthly monitoring (during the dry season) of
unpaved road travel to the Project suppress dust will continue. However, LPC will ambient dust concentration (TSP) by the Multi-
site assess the viability of using chemical dust Partite Monitoring Team on barangay centers
suppressants. traversed by unpaved road and used by LPC

All vehicles of LPC will observe speed limit of


10 kph over unpaved roads particularly within
barangay centers.

LPC will continuously coordinate with regional


and congressional officials to hasten the
pavement of the existing road and the
construction of the alternate road.
Gaseous emissions resulting from This will be limited through proper operation None. Part of LPC operating procedures.
operation of tanker vehicles and maintenance of equipment
Fugitive dust emissions from Regular maintenance of equipment to check for None. Part of LPC operating procedures.
pumping and transfer processes / leaks and holes,
release of odorific substances
Potential Impact Environmental Mitigation Measure Additional Actions Required
Surface Water Resources
Degraded water quality as a result Storm water drainage systems will be built as Implement surface water monitoring;
of direct disturbance to the land early as possible to divert waste flows implement emergency response plans during
due to construction activities; spills at operations phase
erosion and runoff of loose solid
Accidental spills of chemicals and Emergency response plans, bund walls around Regular checking for pipe thickness along the
petroleum storage tanks, treatment methods to respond to length of the submarine pipeline. This could be
spills of fuels done either using sounding techniques or by
the use of sophisticated pigging mechanisms
LPC will install permanent oil spill containment that measure the thickness along the one
booms between LPC and Nation Grains Facility kilometer long pipe. Several international
to contain spills from ship unloading and leaks contractors can be hired to do this for the
from submarine pipe. company.

All unloading activities will be supervised by


LPC oil spill containment unit.
Increased runoff of soils as a result Re-vegetation of disturbed areas after
of removal of vegetation construction; concreting of open areas
Contaminated waters produced Provision for wastewater treatment for such
from jetty port receiving facilities waters
Domestic wastewater from All structures will have its own three- None. Part of LPC Plant Design.
administrative operations, cafeteria, compartment septic tank
and housing
Oil wastewater from parking area A small oil-water separator will be installed on Plant design will be revised to incorporate oils-
the drainage line water separator.
Construction of loading platforms Steel casings will be used to reduce spoil
and breasting dolphins will require dispersal in the water column, and drilling
drilling and cause temporary spoils will be collected and disposed of on land.
increase in turbidity Boreholes drilled in bedrock may not be cased
and synthetic drilling mud will be used to
stabilize boreholes during drilling.

It is anticipated that no benthic habitats will be


present based on the marine study conducted
by LPC. Potential impacts during pile
installation will be further reduced due to the
use of a non-toxic, clay free, biodegradable
drilling fluid. Mooring points, access trestles
and walkways will be installed above the water
surface and direct impacts to marine
communities as a result of these construction
activities are not anticipated.

Experience in other jetties in the Philippine Positive impact. However, fisher folks will
Archipelago imparts that such undersea never be allowed to fish near the loading
constructions allows for the concentration and platforms and submarine pipes for security
proliferation of marine life in the vicinity of the reason.
jetty after some time. Fishermen find that such
constructions can serve as fish spawning
grounds and provide venues for some species
to agglomerate.

Potential Impact Environmental Mitigation Measure Additional Actions Required


Soil Resources
Surface disturbance due to Storm-water related erosion will be controlled Visually inspect revegetation of impact areas.
construction activities resulting in using Best Management Practices such as
erosion, reduced productivity, etc brush barriers, sediment ponds and other
controls until vegetation is re-established in the
area
Flora
Removal of trees and other plant Tree planting activities in other areas of the Coordinate with the local protected areas
species during construction property or support the Mt. Banahaw-San management board and identify areas of
Cristobal Protected Management Board collaboration.
resource protection activities.
Aquatic Organisms
Oil spills and oil and grease Build wastewater treatment plant; implement Monitor water quality at outfalls and at the
releases may alter the natural spill management system for tanker spills. marine loading area regularly.
balance in marine habitats
Potential Impact Environmental Mitigation Measure Additional Actions Required
Solid Wastes
Solid waste generation including Contractors and/or locators are required by None
construction debris during project LPC to implement a waste management
construction program, which will include regular collection
and disposal of wastes at municipal open
dump. All contractors are required to:

 Provide waste bins


 Used oil and grease to be placed in
appropriate sealed containers prior to
their disposal.
 Scrap materials and containers such as
bottles, cans, boxes and plastics may
be sold to recyclers.
 Re-use construction spoils as
aggregate or filling materials.
 Construction debris should be hauled to
the municipal dump
 Equipment/vehicle clean-up and
maintenance should be carried out in a
specific area for this purpose. Spent
and used oil should be collected and
placed in sealed containers and
disposed of properly to prevent draining
into waterways. Oil should be re-used
whenever possible.
 Observe housekeeping practices
 Temporary sanitary facilities for workers
at this stage should likewise be
provided.
Occupational Health & Safety
Occupational Accidents and Implementation of OSHA guidelines and safety None. Part of LPC operating procedures.
workers health procedures Regular health check-up of employees.
IX. FUTURE WORK PLANS

The application for the DENR ID Number for the hazardous waste generator will be done
after securing the permits to Operate Pollution Control Facilities. Liquigaz Philippines
Corporation South Terminal will seek for an accredited transporter, treater, and storage and
disposal facilitator for hazardous waste.

Prepared by:

________________
Delson Ian B. Lulab
Safety Officer / PCO
LPC South Terminal

Concurred by:

_________________
Jerome D. Fontanos
Vice President for Operations
Liquigaz Philippines Corporation

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