constructive solutions

Technical Submittal
Company Introduction constructive solutions

Fosroc
Fosroc has over 70 years experiences of supplying specialist chemicals to the global
construction industry.

With group companies in more than 16 countries (employing 1500 people) and exports to over
70 other countries worldwide; there are very few places in the world where Fosroc products
have not been used.

The Fosroc we know today was formed from the merger in 1991 between Fosroc and
Expandite; another successful construction chemicals company who were formed in 1934. The
two companies were complementary to one another with Expandite a market leader in sealants
and waterproofing, and Fosroc at the forefront of concrete repair, admixtures and grouting
technology.

The decision to combine the two companies created one of the biggest and most successful
construction chemicals suppliers in the world.

As well as a memorable logo, which has become synonymous with quality, Fosroc has many
of the most instantly recognizable product brands in the industry including Conbextra,
Conplast, Nitocote, Nitoflor, Nitoseal, Thioflex, Proofex, and Renderoc.

Fosroc has developed a substantial reputation for developing innovative products. By listening
to its client’s needs it has introduced products that the market requires in the following areas:

Admixtures

 Products for both ready-mix and pre-cast markets.

 Range includes polycarboxylates, superplasticisers and plasticizers.

 Product brands include Conplast, Cebex and Structuro.

Grouts

 Comprehensive product range for all grouting applications.

 Range includes cement and resin based precision grouts, cable grouting and anchoring
products.

 Product brands include Cebex, Conbextra and Lokfix.

Company Introduction constructive solutions

Concrete repair and protection

 Comprehensive product range for all concrete repair applications.

 Products include cementitious and epoxy repair mortars.

 Product brands include Renderoc & Nitomortar.

Electrochemical solutions

 Innovative, next generation corrosion control systems for concrete.

 Products include galvanic and impressed current systems.

 Products complementary to Fosroc’s concrete repair range.

 Product brands include Galvashield and Fosroc-Norcure.

Protective coatings

 Wide range of coatings covering most civil engineering and building applications.

 Range includes protective coatings for concrete and steel.

 Product brands include Nitocote, Dekguard and Brushbond.

Joint sealants

 Wide range of sealants covering most civil engineering and building applications.

 Single part, multi-part, gun grade and pouring grade products available.

 Range includes MS products. Silicones, polysulfides, polyurethanes.

 Product brands include Nitoseal and Thioflex.

Waterproofing

 Comprehensive range of waterproofing membranes and waterstops.

 Self-adhesive and torch-on membranes, pre-applied membranes, spray applied membranes,

hydrophilic and PVC waterstops available.

 Product brands include Proofex and Supercast.

 For extensive details on the company and its product range, visit the Fosroc website at
www.fosroc.com.
 constructive solutions

Technical Data Sheet

 2

ID- SEPT. 2017

Nitoflor Hardtop constructive solutions

Monolithic surface hardening compound for

fresh concrete floors

Nitoflor Hardtop is available in natural (concrete grey)

Uses
colour as standard and some special colours.
Nitoflor Hardtop provides a highly abrasion resistant
surface to fresh concrete floors. Application by the dry
Design criteria
shake method ensures the hard wearing surface bonds
monolithically to the base concrete. It is ideally suited for Base concrete
all industrial areas subjected to the heaviest traffic, e.g.
The base concrete should have a minimum cement
power stations, heavy industry, agricultural buildings, 3
distillation plants, laboratories, warehouse floors, loading content of 300 kg/m . The concrete mix should be

bays and workshops. designed to minimise segregation and control bleeding,

although some limited bleed is desirable to ensure
Advantages
sufficient moisture is available to wet out the Nitoflor

 Supplied ready to use - no additives required. Hardtop when it is first applied.

 The use of water reducing admixture from the Fosroc
 Provides a hard, abrasion resistant surface.
 Conplast* range is strongly recommended in order to
 Forms monolithic bond with fresh concrete base. achieve a water/cement ratio below 0.55. Ideally, the base
 concrete should have an on-site slump of between 75 and
 Hard, dense surface resistant to oils and grease.
 100 mm. Slump outside that range is possible with site
 Available in a range of colours to improve working trials.
environment.
The base concrete should be laid and compacted in
 Non-metallic aggregate - will not rust when wet. accordance with good concrete practice, taking care to
ensure accurate finished profile and minimum laitance
Technical support
build up. Particular attention should be paid to bay edges
Fosroc offers a comprehensive range of high and corners to ensure full compaction of the base
performance, high quality flooring, jointing and repair concrete. See application instructions.
products for both new and existing floor surfaces. In Vacuum dewatering is not recommended.
addition, Fosroc offers a technical support package to
specifiers, end-users and contractors, as well as on-site Properties
technical assistance in locations all over the world. Abrasion resistance

The abrasion resistance of Nitoflor Hardtop has been

Description
independently tested by the British Board of Agreement
Nitoflor Hardtop surface hardening compound is a quality
The test using an 'A' Court abrasion-testing machine (File
controlled, factory blended powder which is ready to use
No. M2/962) with nominal Compressive Strength 35
on site. It consists of special hard wearing aggregates 2
N/mm , showed that Nitoflor Hardtop improves the
selected for their physical properties of abrasion and wear
abrasion resistance of concrete by 225%.
resistance, Portland cement and special additives to
For different mix design and material used of Concrete,
improve workability. This combination produces a material
the result should be own tested because it can have
which is easy to trowel in the surface of fresh, wet
variable result.
concrete. Nitoflor Hardtop cures monolithically to provide
a dense, non-porous surface which is hard wearing and Hardness (Mohs scale)
abrasion resistant. Monolithic cure ensures that problems
The selected aggregates contained within Nitoflor Hardtop
normally associated with thin ('granolithic') screeds, e.g.
have a hardness value of 7 on the Mohs original scale.
curling, shrinkage, cracking, etc. are completely
overcome.
P age |1
 2

ID- SEPT. 2017

Nitoflor Hardtop
constructive solutions

Specification clauses  from the base concrete, this first application can be

Floors shall be surfaced where shown with Nitoflor floated. Wooden floats or, on large areas, a power

Hardtop, a monolithic surface hardening compound float, may be used. It is important, however, that the

containing non-metallic, rust-free aggregates. The surface is not overworked.

aggregate shall have a value not less than 7 on the Mohs

2
original scale and the compound shall have the ability to  Immediately after floating, the remaining 2 kg/m of

improve the abrasion resistance of concrete by 225%. Nitoflor Hardtop is applied evenly over the surface at
right angles to the first. Again, when moisture has

Nitoflor Hardtop powder shall be applied to the freshly-laid been absorbed the surface can be floated in the

concrete floor by the dry-shake method. It shall be applied same way as before.

at the point where light foot traffic leaves an imprint of

about 3 to 6 mm. Final finishing of the floor using the blades of a power float

The powder shall be applied in two stages, in full can be carried out when the floor has stiffened sufficiently

accordance with the manufacturer instructions, to achieve so that damage will not be caused.
2
an overall application rate not less than 5 kg/m . Special
Bay edges
attention shall be paid to bay edges in accordance with
the manufacturer's written requirements.
Where bay edges are likely to suffer particularly heavy
wear or impact and where saw-cut transverse control
For dosage less than 5 kg/m2, own trial and test should be
joints are to be located, it is desirable to give these areas
done to check the performance of final concrete.
additional protection, by one of the following methods prior
to full treatment of the entire surface:
Application instructions

Nitoflor Hardtop should be applied at an even application a) Immediately after levelling the freshly placed
2
rate of 5 kg/m . It is recommended that the floor be concrete, Nitoflor Hardtop should be sprinkled by
2
marked off into bays of known area. Sufficient materials hand at a rate of 5 kg/m in a strip 100 mm wide
should then be laid out to meet the recommended spread along the bay edge and hand-trowelled into the
rate. surface.
Application of Nitoflor Hardtop should begin without delay b) Immediately after levelling the freshly placed
when the base concrete has stiffened to the point when concrete, remove a wedge of the concrete 10 mm
light foot traffic leaves an imprint of about 3 to 6 mm. Any deep at the slab edge and tapered up to slab level.
bleed water should now have evaporated, but the Replace this with a very stiff paste of Nitoflor
concrete should have a wet sheen. Hardtop, mixed thoroughly with a small amount of
On large floors it will be necessary to work progressively water. Ensure it is fully compacted on to the base
behind the laying team to ensure application at the correct concrete.
time.
Nitoflor Hardtop is applied in two stages. These reinforced areas will be further strengthened when
the subsequent full treatment is applied.
 The first application is broadcast at an even rate of 3 Timing of the application of Nitoflor Hardtop is important
2
kg/m onto the concrete surface. When the material and care should be taken to ensure adequate labour,
becomes uniformly dark by the absorption of moisture machinery and material is available to complete the whole

P age |2

Nitoflor Hardtop
area while sufficient moisture is available to fully react with
the powder to provide a good dense finish. Conversely,
the full benefit will not be achieved if the material is
applied too early when bleed water is still present.
Any addition of water to wet out the surface on either the
first or second application of Nitoflor Hardtop will be
detrimental to the overall quality of the floor.
Pigmented floors require extra care and need to be
protected from damage and staining after completion. It is
essential that the correct recommended rate of application
is achieved over the entire floor area in order to avoid
possible localised variations in shading.
Note: It is recommended that Nitoflor Hardtop is applied
by an approved Fosroc specialist applicator who has been
given detailed training in its use. For further information,
please contact your local Fosroc office or representative.
Cleaning
All equipment should be washed with clean water
immediately after use and before the material has
hardened.
Curing
Test have shown that proper curing of concrete floors
treated with products such as Nitoflor Emeritop & Hardtop
is essential to ensure the physical properties of the floor.
The most efficient method of curing is to use CONCURE
curing membranes.
However, in indoor applications where curing conditions
are less arduous, and breakdown of the
membrane slower, alternative approved methods of curing
such as polythene sheeting are acceptable.
Surface treatments
Subsequent surface treatments are not normally
necessary with Nitoflor Hardtop because of the high
density, low porosity finish. Under standard site conditions
a single coat of Nitoflor FC100, where a sealer is required,
a two coats of Nitoflor FC100 can be applied, either within
P age |3
2
ID- SEPT. 2017
constructive solutions
24 hours of the first or at any subsequent time providing
the floor surface is dry, clean and free from all
contaminants.
Where a non-slip finish is desired, a single application of
Nitoflor FC100 is recommended.
Other option is using Nitoflor Lithurin M, economic version
of dust sealer, if no need further coating.
It is important all applications are uniformly applied without
thick or ponded areas which will adversely affect the
quality of finish.
Nitoflor FC100 should not prevent the bond of a wide
range of subsequent treatments (such as Nitoflor FC140)
for demarcation lines. However, it is necessary that tests
are undertaken to confirm compatibility before application
proceeds.
Limitations
In particularly aggressive environments, where abrasion
resistance of the highest order is required, consideration
should be given to the use of Nitoflor Emeritop*.
Do not use Nitoflor Hardtop in areas exposed to acids and
their salts or other materials known to rapidly attack or
deteriorate concrete containing Ordinary Portland Cement.
Do not apply to concrete containing calcium chloride or
concrete having greater than 3% air entrainment.
Where a coloured floor is required, it is strongly
recommended that a site trial is undertaken to assess
possible local variations caused by aggregates and
sands used in the base concrete.
Due the nature of the material, sand used in Nitoflor
Hardtop may contain organic matter that may result on
appearance of black spots on hardened surface.
 2

ID- SEPT. 2017

Nitoflor Hardtop
constructive solutions

Estimating
Irritating to the eyes, respiratory system and skin. Avoid
inhalation of dust. Avoid contact with skin and eyes. Wear
Supply
suitable gloves and eye protection. In case of contact with
The materials are supplied as follows:
skin, wash with water.
Nitoflor Hardtop: 25 kg bags
Nitoflor FC100: 20 litre container or 200 litre drum
In case of contact with eyes, rinse immediately with plenty
Nitoflor FC140: 5 kg pack
Nitoflor Lithurin M: 20 litre pail of water and seek medical advice.
Nitoflor FC100 is a solvent based acrylic system. Gloves
Coverage
and barrier creams should be used when handling it. If
2
Nitoflor Hardtop: 5 kg/m contact with the skin occurs, a resin removing cream
2
Nitoflor FC100: 5 - 9 m /litre
2 should be used, followed by washing with soap and water.
Nitoflor FC140: 8m /kg
Nitoflor Lithurin M: 7.5 m2/L for 2 coats

DO NOT USE SOLVENT.

Application should comply with the recommended rate of
obtain the published performance characteristics. Any
reduction may have a detrimental effect on the finished
floor's abrasion resistance and, in the case of pigmented
floors, the quality and consistency of the finish.
The average figures for liquid products are theoretical.
Due to the variety and nature of possible substrates, and
wastage factors, practical coverage figures will be
The use of goggles is recommended. Direct contact with
the eyes will cause irritation and may cause serious eye
damage if left untreated. Any eye contamination should be
washed thoroughly with plenty of water and immediate
medical treatment sought. For further information, see
Product Safety Data Sheet.
Fire

reduced. Nitoflor Hardtop is non-flammable.

Storage
Additional information
If protected from the environment in original undamaged
Nitoflor Hardtop produces highly durable and abrasion
packing, the shelf life of Nitoflor Hardtop is 12 months
resistant floor. However, in particularly aggressive
provided the temperature is kept within the range of 20 -
environments, where abrasion resistance of the highest
35°C in its original packaging. Avoid exposed to direct
order is required, consideration should be given to the use
sunlight.
of Nitoflor Emeritop - See separate data sheet.
Precautions
Health and safety

Nitoflor Hardtop contains cement powders which when

mixed or become damp, release alkalis which can be
harmful to the skin.

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the

PT.FOSROC Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that any advice,
recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct or continuous control

Indonesia over where or how its products are applied, accept any liability either directly or indirectly arising from the use of its products, whether or
not in accordance with any advice, specification, recommendation of information given by it.

Jl.Akasia II Blok A8 No.1

Delta Silicon Industrial Park telephone: fax: email:
Lippo Cikarang
+62 21 897 2103-06 +62 21 897 2107 Indonesia@Fosroc.com
Bekasi 17550
Indonesia
www.fosroc.com
P age |4
 constructive solutions

Material Safety
Data Sheet
Revision date: 26/05/2015 Revision: 3

SAFETY DATA SHEET

NITOFLOR HARDTOP

SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1. Product identifier

Product name NITOFLOR HARDTOP

1.2. Relevant identified uses of the substance or mixture and uses advised against
Identified uses Cementitious Floor Hardener

1.3. Details of the supplier of the safety data sheet

Supplier PT FOSROC INDONESIA
JL AKASIA II BLOK AB NO.1
DELTA SILICON INDUSTRIAL PARK
LIPPO CIKARANG - BEKASI 17550
INDONESIA

+62 21 897 2104

+62 21 897 2107

1.4. Emergency telephone number

Emergency telephone +62 21 897 2104

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture

Classification
Physical hazards Not Classified

Health hazards Skin Irrit. 2 - H315 Eye Irrit. 2 - H319 STOT SE 3 - H335

Environmental hazards Not Classified

Human health Dust or splashes from the mixture may cause permanent eye damage. Dust may irritate the
eyes and the respiratory system. Symptoms following overexposure may include the
following: Coughing. Dust has an irritating effect on moist skin. Prolonged contact with moist
or wet product may cause burns. Frequent inhalation of dust over a long period of time
increases the risk of developing lung diseases.

Environmental The product will harden into a solid mass in contact with water and moisture. The resultant
material is not biodegradable.

2.2. Label elements

Pictogram

Signal word Warning

1/8
Revision date: 26/05/2015 Revision: 3

NITOFLOR HARDTOP

Hazard statements H315 Causes skin irritation.

H319 Causes serious eye irritation.
H335 May cause respiratory irritation.

Precautionary statements P261 Avoid breathing vapour/spray.

P264 Wash contaminated skin thoroughly after handling.
P271 Use only outdoors or in a well-ventilated area.
P280 Wear protective gloves/protective clothing/eye protection/face protection.
P302+P352 IF ON SKIN: Wash with plenty of water.
P304+P340 IF INHALED: Remove person to fresh air and keep comfortable for breathing.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove
contact lenses, if present and easy to do. Continue rinsing.
P312 Call a POISON CENTER/doctor if you feel unwell.
P321 Specific treatment (see medical advice on this label).
P332+P313 If skin irritation occurs: Get medical advice/attention.
P337+P313 If eye irritation persists: Get medical advice/attention.
P362+P364 Take off contaminated clothing and wash it before reuse.
P403+P233 Store in a well-ventilated place. Keep container tightly closed.
P405 Store locked up.
P501 Dispose of contents/container in accordance with national regulations.

Contains CEMENT

2.3. Other hazards

This substance is not classified as PBT or vPvB according to current EU criteria.

SECTION 3: Composition/information on ingredients

3.2. Mixtures

SILICA SAND 60-100%

CAS number: 14808-60-7 EC number: 238-878-4

Classification Classification (67/548/EEC or 1999/45/EC)

Eye Irrit. 2 - H319 -

CEMENT 30-60%
CAS number: 65997-15-1

Classification Classification (67/548/EEC or 1999/45/EC)

Skin Irrit. 2 - H315 -
Eye Irrit. 2 - H319
STOT SE 3 - H335

The Full Text for all R-Phrases and Hazard Statements are Displayed in Section 16.

SECTION 4: First aid measures

4.1. Description of first aid measures

Inhalation Move affected person to fresh air and keep warm and at rest in a position comfortable for
breathing. Dust in throat and nasal passages should clear spontaneously. Keep affected
person under observation. Get medical attention. Show this Safety Data Sheet to the medical
personnel.

2/8
Revision date: 26/05/2015 Revision: 3

NITOFLOR HARDTOP

Ingestion Never give anything by mouth to an unconscious person. Do not induce vomiting. Rinse
mouth thoroughly with water. Give plenty of water to drink. Keep affected person under
observation. Get medical attention if any discomfort continues. Show this Safety Data Sheet
to the medical personnel.

Skin contact Remove affected person from source of contamination. Remove contaminated clothing and
rinse skin thoroughly with water.

Eye contact Do not rub eye. Remove any contact lenses and open eyelids wide apart. Rinse immediately
with plenty of water. Continue to rinse for at least 15 minutes and get medical attention.

4.2. Most important symptoms and effects, both acute and delayed
General information The severity of the symptoms described will vary dependent on the concentration and the
length of exposure.

Inhalation Frequent inhalation of dust over a long period of time increases the risk of developing lung
diseases.

Ingestion Ingestion of large doses may result in irritation to the gastrointestinal tract.

Skin contact May have an irritating effect on moist skin after prolonged contact, or may cause dermatitis
after repeated contact.
Prolonged skin contact with wet preparation may cause serious burns without pain being felt,
including through clothing.

Eye contact Eye contact may cause serious and potentially irreversible injuries.

4.3. Indication of any immediate medical attention and special treatment needed
Notes for the doctor No specific recommendations.

SECTION 5: Firefighting measures

5.1. Extinguishing media

Suitable extinguishing media Use fire-extinguishing media suitable for the surrounding fire.

5.2. Special hazards arising from the substance or mixture

Specific hazards No unusual fire or explosion hazards noted. Water used for fire extinguishing, which has been
in contact with the product, may be corrosive.

Hazardous combustion No known hazardous decomposition products.

products

5.3. Advice for firefighters

Protective actions during Fire-fighters should wear appropriate protective equipment and self-contained breathing
firefighting apparatus.

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures

Personal precautions Wear protective clothing as described in Section 8 of this safety data sheet. Avoid inhalation
of dust. Use work methods which minimize dust production. Avoid contact with eyes and
prolonged skin contact.

6.2. Environmental precautions

Environmental precautions Do not discharge into drains or watercourses or onto the ground. Collect and dispose of
spillage as indicated in Section 13.

6.3. Methods and material for containment and cleaning up

3/8
Revision date: 26/05/2015 Revision: 3

NITOFLOR HARDTOP

Methods for cleaning up
Wear suitable protective equipment, including gloves, goggles/face shield, respirator, boots,
clothing or apron, as appropriate. Avoid generation and spreading of dust. Pick up
mechanically. Collect spillage with a shovel and broom, or similar and reuse, if possible.
Dispose of waste to licensed waste disposal site in accordance with the requirements of the
local Waste Disposal Authority.

6.4. Reference to other sections

Reference to other sections For personal protection, see Section 8. For waste disposal, see Section 13.

SECTION 7: Handling and storage

7.1. Precautions for safe handling

Usage precautions Avoid creating dust. Avoid breathing dust. In case of insufficient ventilation, wear suitable
respiratory equipment. Avoid skin and eye contact. Avoid handling which leads to dust
formation. Do not eat, drink or smoke when using this product.

7.2. Conditions for safe storage, including any incompatibilities

Storage precautions Store in tightly-closed, original container in a dry, cool and well-ventilated place.

Storage class Chemical storage.

7.3. Specific end use(s)

Specific end use(s) The identified uses for this product are detailed in Section 1.2.

SECTION 8: Exposure Controls/personal protection

8.1. Control parameters

Occupational exposure limits
CEMENT
Long-term exposure limit (8-hour TWA): WEL 4 mg/m³
WEL = Workplace Exposure Limit

Ingredient comments WEL = Workplace Exposure Limits

8.2. Exposure controls

Protective equipment

Appropriate engineering Atmospheric levels of dust must be maintained within the Occupational Exposure Limit.
controls Where mechanical methods are inadequate or impractical, appropriate personal protective
equipment must be used.

Eye/face protection Eyewear complying with an approved standard should be worn if a risk assessment indicates
eye contact is possible. The following protection should be worn: Chemical splash goggles.

Hand protection Use impervious, abrasion and alkali resistant gloves. Barrier cream applied before work may
make it easier to clean the skin after exposure, but does not prevent absorption through the
skin.

Other skin and body Provide eyewash station. Wear appropriate clothing to prevent repeated or prolonged skin
protection contact.

4/8
Revision date: 26/05/2015 Revision: 3

NITOFLOR HARDTOP

Hygiene measures This product contains silica sands.

The grain size distribution of silica sand present means that it is not classified as hazardous.
However, any respirable crystalline dust generated by secondary processing may may cause
health effects.
Prolonged and /or massive inhalation of respirable crystalline silica dust may cause lung
fibrosis, commonly referred to as silicosis. Principal symptoms of silicosis are cough and
breathlessness.
Occupational exposure to respirable crystalline silica dust should be monitored and controlled
Wash hands at the end of each work shift and before eating, smoking and using the toilet.
Wash promptly with soap and water if skin becomes contaminated.

Respiratory protection Use respiratory equipment with particle filter, type P2.

SECTION 9: Physical and Chemical Properties

9.1. Information on basic physical and chemical properties

Appearance Granulated Powder

Colour Pigmented

Odour Odourless.

pH pH (concentrated solution): >12

Flash point Not applicable.

Bulk density 2 kg/m³

Solubility(ies) Partially soluble in water. Hardens in contact with water.

9.2. Other information

Other information Not available.

SECTION 10: Stability and reactivity

10.1. Reactivity
Reactivity When mixed with water, hardens to form a stable mass that is not reactive in normal
conditions.

10.2. Chemical stability

Stability Stable when stored in a dry place.

10.3. Possibility of hazardous reactions

Possibility of hazardous Will not polymerise. Not known.
reactions

10.4. Conditions to avoid

Conditions to avoid Water, moisture.

10.5. Incompatible materials

Materials to avoid Strong acids. Chemically-active metals.

10.6. Hazardous decomposition products

Hazardous decomposition Does not decompose when used and stored as recommended.
products

SECTION 11: Toxicological information

11.1. Information on toxicological effects

5/8
Revision date: 26/05/2015 Revision: 3

NITOFLOR HARDTOP

Inhalation Irritating to respiratory system. Inflammation of the nasal mucous membrane by exposure to
cement dust.

Ingestion May cause irritation of mouth, throat and digestive tract.

Skin contact Irritation. May cause sensitisation.

Eye contact Irritating and may injure eye tissue if not removed promptly.

Acute and chronic health Repeated and/or prolonged contact may lead to dermatitis
hazards

Toxicological information on ingredients.

CEMENT

Acute toxicity - dermal

Acute toxicity dermal (LD₅₀ 2,000.0

mg/kg)

Species Rabbit

Serious eye damage/irritation

Serious eye Causes serious eye irritation.

damage/irritation

SECTION 12: Ecological Information

Ecotoxicity The product is not expected to be hazardous to the environment.

12.1. Toxicity
Acute toxicity - fish
Not determined.
The product is not expected to be hazardous to the environment. The addition of cements to
water will, however, cause the pH to rise and may therefore be toxic to aquatic life in some
circumstances.

12.2. Persistence and degradability

Persistence and degradability The product is not readily biodegradable.

12.3. Bioaccumulative potential

Bioaccumulative potential Not expected to be bioaccumulative

12.4. Mobility in soil

Mobility The product hardens to a solid, immobile substance. The product is not volatile but may be
spread by dust-raising handling.

12.5. Results of PBT and vPvB assessment

Results of PBT and vPvB This substance is not classified as PBT or vPvB according to current EU criteria.
assessment

12.6. Other adverse effects

Other adverse effects None known.

SECTION 13: Disposal considerations

13.1. Waste treatment methods

General information Do not empty into drains, sewers or water courses.

6/8
Revision date: 26/05/2015 Revision: 3

NITOFLOR HARDTOP

Disposal methods Dispose of waste to licensed waste disposal site in accordance with the requirements of the
local Waste Disposal Authority. Note that fully cured material is not considered as hazardous
waste.

SECTION 14: Transport information

General The product is not covered by international regulations on the transport of dangerous goods
(IMDG, IATA, ADR/RID).

14.1. UN number
Not relevant.

UN No. (IMDG)

UN No. (ICAO)

14.2. UN proper shipping name

Not relevant.

14.3. Transport hazard class(es)

Not relevant.

ADR/RID class

ADR/RID subsidiary risk

ADR/RID label

IMDG class

IMDG subsidiary risk

ICAO class/division

ICAO subsidiary risk

Transport labels

14.4. Packing group

Not relevant.

ADR/RID packing group

IMDG packing group

ICAO packing group

14.5. Environmental hazards

Environmentally hazardous substance/marine pollutant

No.

14.6. Special precautions for user

Not relevant.

EmS

Emergency Action Code

Hazard Identification Number

(ADR/RID)

14.7. Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code

7/8
Revision date: 26/05/2015 Revision: 3

NITOFLOR HARDTOP

Transport in bulk according to Not relevant.

Annex II of MARPOL 73/78
and the IBC Code

SECTION 15: Regulatory information

15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
National regulations No listing known. The Chemicals (Hazard Information and Packaging for Supply) Regulations
2009 (SI 2009 No. 716). Control
of Substances Hazardous to Health Regulations 2002 (as amended).

EU legislation Dangerous Substances Directive 67/548/EEC.

Dangerous Preparations Directive 1999/45/EC.
Dangerous Preparations Directive, 88/379/EEC
Safety Data Sheets Directive, 91/155/EEC.
Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18
December 2006 concerning the Registration, Evaluation, Authorisation and Restriction of
Chemicals (REACH) (as amended).

Guidance Workplace Exposure Limits EH40.

Introduction to Local Exhaust Ventilation HS(G)37.
Occupational exposure limits (EH 40).
Approved Classification and Labelling Guide (Sixth edition) L131.

15.2. Chemical safety assessment

No chemical safety assessment has been carried out.

SECTION 16: Other information

General information
The data and advice given apply when the product is used for the stated application or
applications. The product is not sold as suitable for any other application. Use of the product
for applications other than as stated in this sheet may give rise to risks not mentioned in this
sheet. The product should not be used other than for a stated application or applications
without seeking advice from Fosroc Ltd. If this product has been purchased for supply to a
third party for use at work, it is the purchaser's duty to take all necessary steps to secure that
any person handling or using the product is provided with the information in this sheet. Only
trained personnel should use this material.

Revision comments NOTE: Lines within the margin indicate significant changes from the previous revision.
Changed classification as per GHS requirement

Issued by PT FOSROC INDONESIA

Revision date 26/05/2015

Revision 3

SDS number 12160

Hazard statements in full H315 Causes skin irritation.

H319 Causes serious eye irritation.
H335 May cause respiratory irritation.

The information on this data sheet represents our current data and is reliable provided that the product is used under the
prescribed conditions and in accordance with the application specified on the packaging and/or in the technical guidance
literature. Any other use of the product which involves using the product in combination with any other product or any other
process is the responsibility of the user.

8/8
 constructive solutions

Method Statement
 Method Statement constructive solutions

Nitoflor Hardtop
Monolithic Surface Hardening Compound

Section A : General Comments

This method statement should be read in conjunction with the “Application criteria” section of
the relevant data sheet(s). Please refer to the local Fosroc office for advice on selection of the
most appropriate product for your application.

High temperature working

It is suggested that, for temperatures above 35ºC, the following guidelines are adopted as good
working practice:

(i) Store unmixed materials in a cool (preferably temperature controlled) environment, avoiding
exposure to direct sunlight.
(ii) Keep equipment cool, arranging shade protection if necessary. It is especially important to keep
cool those surfaces of the equipment which will come into direct contact with the material itself.
(iii) Try to avoid application during the hottest times of the day, arrange temporary shading as
necessary.
(iv) Make sufficient material, plant and labour available to ensure that application is a continuous
process.

Equipment

It is suggested that the following list of equipment is adopted as a minimum requirement :

Protective clothing : Protective overalls

: Good quality gloves, goggles and face mask

Preparation equipment : Wire brush

: Proprietary blasting equipment

Mixing equipment : Measuring Jug

: 1 KW slow speed drill, 400 or 500 rpm
: Fosroc mixing paddle and suitably sized mixing vessel

Application equipment : Hand application trowel

: Wooden float
: Steel or plastic finishing float


Application - points of note

Fosroc operates a policy to encourage the use, where possible, of approved or licensed applicators.
This ensures that works are completed satisfactorily so that the long term performance of the materials
is assured. For contractors who wish to apply the materials themselves Fosroc is also able to offer
technical assistance and training, either on-site or at its Training Centre in Dubai.
Method Statement constructive solutions

Section B : Application Method

1.0 Surface Preparation

Successful application of Fosroc‟s monolithic floor hardeners is dependent, above all, on good
site organisation. This should include consideration of the following main points :

1.1 Note the recommendations for the base concrete in the ‘Application criteria’ section of the
relevant data sheet.

1.2 Total spread rate is generally achieved in 2 stages - in most cases a total spread of 5 kg/m2 is
split into an initial application at 3 kg/m2 followed by another at 2 kg/m2.

Note: Refer to the ‘Application criteria’ section of the relevant data sheet to check recommended
spread rates required for a particular product.

1.3 The total floor area should therefore be split into bays of known size, where each individual area is
easily divisible by these figures, so that full bags can be used in each application rather than trying
to ‘split’ a bag. For example:

Total floor area = 1000 m2

Total spread rate = 5 kg/m2

OPTION 1 Split into 4 bays of 250 m2

First application = 250 x 3 kg/m2 = 750 kg = 30 bags

Second application = 250 x 2 kg/m2 = 500 kg = 20 bags

OPTION 2 Split into 3 bays of 333 m2

First application = 333 x 3 kg/m2 = 999 kg = 39.96 bags

Second application = 333 x 2 kg/m2 = 666 kg = 26.64 bags

Clearly Option 1 will be far easier to apply correctly.

1.4 Once this calculation has been completed, sufficient materials to meet the specified spread
rate should be laid out around the perimeter of each bay.

2.0 Concrete Placement

2.1 Place and level the base concrete in accordance with good practice.

2.2 Pay particular attention to bay edges ensuring full compaction, and avoiding segregation or
excessive bleed.
Method Statement constructive solutions

3.0 Bay and Joint Edges

3.1 Generally subject to heavy wear or impact, these areas may be reinforced by one of the
following methods prior to full treatment of the entire surface.

a. Immediately after levelling the freshly placed concrete, floor hardener should be
sprinkled, by hand, at the rate of 0.5 kg/lin. m in a strip 100 mm or 150 mm wide along
the bay edge, and then hand trowelled into the surface.

or

b. Immediately after levelling the freshly placed concrete, remove a wedge of concrete 10
mm deep at the slab edge, and tapered up to slab level. Replace this with a very stiff
paste of floor hardener mixed with a small amount of water. Ensure that it is fully
compacted onto the base concrete.

4.0 First Application

Timing of this application is critical to the overall success of the system, and care should be
taken to ensure that adequate supplies of labour, plant and material are available to complete
the whole area while sufficient moisture is still available to fully react with the powder.

Conversely, the full benefit will not be gained if the material is applied too early, when bleed
water is still present.

The first application of floor hardener will generally occur 1 to 2 hours after the base concrete
has been placed. However, it should be noted that high temperatures and/or windy conditions
will speed the rate of drying considerably.

4.1 This should begin once any bleed water has evaporated, but when a wet “sheen” can still be
clearly seen on the concrete surface.

4.2 At this stage the concrete should have stiffened to the point where light foot traffic leaves an
imprint of 3 to 5 mm in the surface of the concrete.

4.3 On large floor areas it will be necessary to work progressively behind the laying team to
ensure application at the right time.

4.4 The first application should be applied at the rate of 3 kg/m2 (unless otherwise stated on the
‘Application criteria’ section of the relevant data sheet) across the entire concrete surface.

NOTE: This should include application at the bay or joint edges, and any other areas of the
floor which were identified as needing reinforcement.

4.5 This is then left to absorb moisture from the base concrete. When the floor hardener has
turned uniformly dark, the first application can be floated. This can be done using a wooden
float, or power float on large areas. However, it is important that the surface is not “overworked‟.
Method Statement constructive solutions

5.0 Second Application

5.1 This may commence immediately after floating of the initial application. On large floor areas
it will be necessary to work in two teams, one following the other to ensure application at the
right time.

5.2 The floor hardener should be applied at right angles to the initial application.

5.3 Spread evenly at the rate of 2 kg/m2 (unless otherwise stated on the ‘Application criteria’
section of the relevant data sheet) across the entire concrete surface.

NOTE : This should include application at the bay or joint edges, and any other areas
of the floor which were identified as needing reinforcement.

5.4 This is then left to absorb moisture from the base concrete. When the floor hardener has
turned uniformly dark, the floor can again be floated. This can be done using a wooden float,
or power float on large areas, working to a neat final finish

6.0 Curing

6.1 Proper curing of concrete floors treated with monolithic floor hardeners is essential to the
physical properties of the finished floor.

6.2 Concure should be spray applied in accordance with its current application instructions.

6.3 In adverse conditions (e.g. windy conditions or ambient temperatures greater than 30°C),
supplementary curing in the form of polythene sheeting, taped down at the edges, should be
used.

7.0 Finishing

7.1 All equipment should be washed with clean water immediately after use. Cured material can
only be removed by mechanical means.

Section C : Approval and variations

This method statement is offered by Fosroc as a ‘standard proposal’ for the application of Nitoflor
Hardtop. It remains the responsibility of the Engineer to determine the correct method for any given
application.

Where alternative methods are to be used, these must be submitted to Fosroc for approval, in writing,
prior to commencement of any work. Fosroc will not accept responsibility or liability for variations to
the above method statement under any other condition.
 constructive solutions

Test Reports