Aavishkar Sales And Technical Services Pvt. Ltd.

06, Corporate Avenue, Sonawala Road,

Goregaon (E), Mumbai – 400063
Tel/Fax: +91-22-269850957, Tel: 26868606
Email: info@aavishkargroup.com

Site Visit Report

Report No. AG/KRYFS/270224/SR-001 Client. KRYFS
Kherdi, UT. Of Dadra & Nagar
Date of visit 27-02-2024 Location of visit
Haveli (Silvasa)
Weld visual inspection of
Fabricator Desai Construction Job Description
Columns, New Building Unit-5
Gayatri Group Precision
Sub-Contractor Purpose of Visit Weld visual Inspection
Fabrication Services

Based on a request for Inspecting Column welding a site visit was carried out at KRYPS, Building Unit 5. In
Kherdi Village, UT of Dadra Nagar Haveli

Reference Doc.
 Proposed ITP - KRYFS/FAB/ITP/2024-25/01
 Drawing- SMK-DCPL-KPL-AMPL-MCPL-FB-Unit-5-FAB-002
 IS 7215-Tolerances for Fabrication of Steel Structures
 IS 12843-Tolerances for Erection of Steel Structures
 AWS D1.1 (Structural Welding Code)

Review Documents:

1) ITP not finalized by involved parties.

2) Welding machine and Mother Oven are calibrated.
3) WPS, PQR & WPQ (Welding test witnessed report are found but final document not received at site.
4) Material Test certificate found IS 2062 Gr. 250 BR for stiffener plate, IS 2062 Gr. 350 A, IS 2062 Gr. 350 C
for main structure plate
5) Filler wire test certificate are found satisfactory as per ASME Section II Part C

Observation:

1. Column No C-21: Both side welding done but as per drawing its required only 300 mm Stitch weld.
2. Fillet Leg measure and leg size found 8 mm, but throat Thickness is not found as per requirement need
to be rectify.
3. Both side concave weld profile observed, rectification required.
4. Fit up Inspection for C-1, C-13, C-33, C-41, and C-21 Found satisfactory.
5. In fit-up of column to base plate, root face and root gap in two plate found more than 3 mm.
6. Bevel angle not found satisfactory.
7. Approximate 10 mm distortion found in full length of column.
8. Gas cutting is not been done properly.
9. After gas cutting straightening check and found approximate 10 to 20 mm out of the line, need to be
rectify.

Recommendation:

1. Proper stand or leveling required for gas cutting.

2. Use proper gas cutting for less distortion after welding.
3. Repair to all mock up sample column for proper weld size as per drawing.
4. All sharp edges must be clean properly

Report No: AG/KRYFS/270224/SR-001, Page 01 of 03

Aavishkar Sales And Technical Services Pvt. Ltd.
06, Corporate Avenue, Sonawala Road,
Goregaon (E), Mumbai – 400063
Tel/Fax: +91-22-269850957, Tel: 26868606
Email: info@aavishkargroup.com
5. Column to Base Plate Proper bevel angle require for (CJP) complete joint penetration joint,
6. Proper root gap and root face require for CJP joint.
7. After completed one side welding do back chipping in back side and check DP test and if it is okay than
complete the other side welding.
8. Proper grinding required for gas cutting edges
9. There was Distortion found because no proper gas cutting practice.
10. There should be Step wise visual inspection carried out.
11. Gas cutting is not been done is straight line there is approx. 10 to 20 mm out of line level
12. All Sharp Edge should be clean.
13. SAW parameters were changed and check the leg size and found more than 10 mm and throat
thickness found more than 6 mm
14. Material handling, Drawing , Filler wire handling, WPS, PQR & WPQ record all soft excel sheet format
are submitted to Desai Construction for need to be proper data collected in working time.

Weld Size app. 8 mm Weld Size app. 8 mm

Throat size not match, Concave weld found Throat size not match, Concave weld found

Report No: AG/KRYFS/270224/SR-001, Page 02 of 03

Aavishkar Sales And Technical Services Pvt. Ltd.
06, Corporate Avenue, Sonawala Road,
Goregaon (E), Mumbai – 400063
Tel/Fax: +91-22-269850957, Tel: 26868606
Email: info@aavishkargroup.com

Straightening not proper for column Root gap not proper

Gas cutting not doing proper Root face & Grinding not proper

Date: 27/02/2024
Mr. Sydney Rozario
ASTSPL Rep. Client Rep. Fabricator Rep.

Report No: AG/KRYFS/270224/SR-001, Page 03 of 03