Document No: KRYFS/ERE/ITP/2024-25/01

INSPECTION TEST PLAN FOR STRUCTURE STEEL ERECTION

Date: 26-03-2024
Client: KRYFS Power Components Ltd. Contractor: Desai Construction Revision No: 00
Structural Consultant: Mahimtura Consultant Pvt. Ltd. Sub Contractor: Gayatri Engineering Date: NA
Ref Quality IS, ASME, AWS & Structural
Project: Factory Building Unit 5 TPI: Aavishkar Group
Documents: Project Documents
Inspection Acceptance Scope of Inspection
Activity
Structural Remark
No Activity Detail of Activity Frequency Reference Document Criteria Verify Documents Contactor TPI Client / PMC
Consultant
1 Erection Activities

Check anchor bolts Approved Drawings / IS Survey / Inspection

1.1 100% Base plate GA drawings P1 P2 R R Verify as per actual site condition
setting out 12843 Report

Alignment After Approved Drawings / IS Survey / Inspection

1.2 Survey Works 100% Erection GA drawings P1 P2 R R Verify as per actual site condition
Erection 12843 Report

Approved Drawings / IS Survey / Inspection

1.3 Check top of steel level 100% Erection GA drawings P1 H R R Verify as per actual site condition
12843 Report

Approved Drawings / IS Survey / Inspection

1.4 Visual Inspection 100% Erection GA drawings P1 P2 R R Verify as per actual site condition
12843 Report
Bolting
Approved Drawings / IS Survey / Inspection
1.5 Bolt Tightening 100% Design Requirement P1 H R R
12843 / Bolting Procedure Report
2 Site Welding
TPI will support contractor to
Site Weld Approved Drawings / AWS WPS, PQR & WPQ
2.1 Submission 100% AWS D1.1/ ASME Sec IX P W&A R R establish WPS, PQR & WPQ
(WPS/PQR/WPQ) D1.1/ ASME Sec IX records
record for the project
Monitoring Welding
2.2 Welding Process Random WPS WPS Range WPS P1 P2 R R QAP guideline to be followed
Process variables
Approved Shop Drawings & Approved drawing & IS 12843 to
2.3 Dimension Check-up 100% Approved Shop Drawings Inspection Report P1 P2 R R
Welding Inspection & AWS D 1.1 be followed
Testing
2.4 Weld Visual Inspection 100% Approved NDT Procedure AWS D 1.1 Inspection Report P1 P2 R R

2.5 NDT - CJP Groove Weld Ultrasonic Testing 100% Approved NDT Procedure AWS D 1.1 NDT Report S P R R
Magnetic Particle
2.6 NDT - PJP Groove Inspection / Dye 100% Approved NDT Procedure AWS D 1.1 NDT Report S P R R
Penetrant Testing
Magnetic Particle
2.7 NDT - Fillet Weld Inspection / Dye 25% Approved NDT Procedure AWS D 1.1 NDT Report S P R R
Penetrant Testing
3 Painting
Painting Procedure guideline to
3.1 Paint Touch-up Visual Inspection 100% painting procedure Project Specification Painting Reports P1 H R R
be followed
4 Decking Work

4.1 Decking Visual Examination Random Decking Layout Structural Inputs Inspection Report P1 P2 R R As per decking layout
Visual & Quality
Follow AWS D 1.1 requirement &
4.2 Verification (WPS / PQR 100% Decking Layout AWS D 1.1 / Structural Inputs Inspection Report P W&A R R
acceptance
Shear Stud Welding / WPQ)
Follow AWS D 1.1 requirement &
4.3 Bend Test Random Stud welding procedure AWS D1.1 Inspection Report P W&A R R
acceptance
5 Final Area Handing Over
Erection methodology / Erection methodology / follow Erection methodology /
5.1 Visual Examination 100% Inspection Report P1 P2 R R
project specification project specification project specification
Final Area Handing Over
Phase / Floor Final Inspection
5.2 Final Documentation Inspection Report Project Specification P H A A Final Quality Dossier
wise report
6 Final Documentation
Preparation of quality
6.1 Quality Dossier One Time NA NA NA S P R&A R&A Final Quality Dossier
dossier

Legends:

Method of Inspection Extent of inspection Others Testing

S - Submission / offer 1 - 100% / Full Scope TPI - Third Party Inspection VT - Visual Inspection
P - Perform 2 - Random / Sample MTC - Material Test Certificate UT - Ultrasonic Test
R - Review QAP - Quality Assurance Plan RT - Radiography Test
H - Hold ITP - Inspection Test Plan PT - Dye Penetrant Test
W - Witness IRN - Inspection Release note MT - Magnetic Particle test
A - Approve