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Product Support
MY20 Supercaliber Parts Quick Reference

revision 4 . Feb . 2020

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Product Support
MY20 Supercaliber Parts Quick
ITEM NO. Reference
DESCRIPTION PART NUMBER QTY.
1 STEER STOP CHIP [ROUNDED CORNERS NO BUMPERS] 542756 1
Item Description Part Number Qty Note
2 BOLT, M4x0.7x16mm, FLAT HEAD SOCKET, SS 304, BLACK TUFFTRIDE FSA 532763 4
1 Knockblock Chip 536723 1
3 Internal option guide assembly 519232 2
2 M4x16mm Bolt W532763 4 2
4 Zip tie guide for internal routing 513977 1 1
3 “Control Freak” Cable Guide W519232 2 3
5 DUAL CABLE GUIDE EXIT ASSEMBLY 583855 1
4 Downtube Cable Cinch W513977 1
5 Dual Exit Guide W583855 1

2
3

SECURE ALL HOUSINGS

REAR BRAKE TO BOTTOM OF DT
HOSE

2 5

REAR DERAILLEUR ROUTED

THROUGH DS CHAINSTAY

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 Page 3 of 6
Product Support
MY20 Supercaliber Parts Quick Reference
Item Description Part Number Qty Note
AR AXLE 6AND GUARDS
Main Frame 1
M NO. 7 Swingarm DESCRIPTION 1 PART NUMBER QTY. NOTES
6 8 Chainstay Guard W582883 1
SUPERCALIBER MAIN FRAME ASSEMBLY 2180U0x20 1
7 9 Upper Downtube Guard W582884 1
SUPERCALIBER SWINGARM ASSEMBLY 2180CSx20 1
8 10 Lower Downtube Guard W582461 1
SUPERCALIBER CHAIN SLAP GUARD 582883 1 SOLVENT CLEAN FRAME SURFACE WITH IPA PRIOR TO INSTA
9 11 Derailleur Hanger XC DT W439634
GUARD 1 582884 1 SOLVENT CLEAN FRAME SURFACE WITH IPA PRIOR TO INSTA
10 12 Derailleur
MY20 TOP Hanger Nut GUARD.
FUEL SCUFF W318004
CARBON1and ALUMINUM
Torque 23Nm 582461 1 SOLVENT CLEAN FRAME SURFACE WITH IPA PRIOR TO INSTA
11 Torque 10Nm
DERAILLEUR HANGER, ABP Convert, 142x12 THRU AXLE 439634 1
12
13 Thru Axle, Boost 148 W565792 1
2013 HT CVNT Nut, M12x1.0
180.5mm Length 318004 1 TORQUE 23 Nm
M12x1.75x22mm Threading
13 REAR AXLE, BONTRAGER, SWITCH LEVER 12MM HOLLOW THRU AXLE 565792 1 TORQUE 10 Nm; MAY SUBSTITUTE 508920 IN PLACE OF 5657

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 BOM Table — CARRIAGE

DESCRIPTION PART NUMBER QTY. NOTES

Page 4 of 6
mmProduct
LINEARSupport
BUSHING 575214 2 A AFTER INSTALL OF ITEM #14, SIZE BUSHINGS TO 36.0mm W
MY20 Supercaliber Parts Quick Reference
ESS-FIT, 36MM WORKING DIAMETER 583159 2 B SOLVENT CLEAN SEATSTAY CARRIAGE BORE WITH IPA P
Item Description Part Number Qty Note
ALIBER 36MM ID FOAM RING 575162 1 SOAK IN 10WT OIL AND INSTALL WET; INSTALL AFTER
14 Carriage Wiper Bushing 595247 2
IAGE OIL15RETENTION
CarriageOPEN-CELL
Wiper Seal FOAM592550 2 594741 2 PLACED INSIDE CARRIAGE ON EACH SIDE OF ITE
16 Foam Ring 592550 1
17 Oil Retention Foam Block 592550 2

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 BOM Table — STRUT INSTALL
CHION 58719x 1 C LIGHTLY APPLY 10WT OIL TO ID OF SEAL PRIOR TO ITEM #18 INSTALL
DESCRIPTION PART NUMBER QTY. NOTES
EVE, 8mm ID
AR STRUT, 36mm OD STANCHION 580703 1 58719x 1 C LIGHTLY APPLY 10WT OIL TO ID Page
OF SEAL
5 of 6 PRIOR
HINGProduct
ALIBER DAMPER BODY SLEEVE, 8mm ID 580704
Support 2 580703 1
OUNT BOLT
MY20 Supercaliber Quick Reference580705 1 TORQUE 7Nm
UPERCALIBER GUIDEParts
BUSHING 580704 2
NUT 8x1.0
ALIBER ItemTHREADBODY
DAMPER Description
MOUNT BOLT Part 601176
Number Qty 1 Note 580705Kit 1 TORQUE 7Nm
SECTION,
DAMPER BUNA RUBBER,
Fox Shock, 90A
Performance, Black 601177
W587198 2 1INSTALLED AROUND ITEM #21 & #22
18BODY CAPTIVE NUT 8x1.0 THREAD 1 601176
Fox Shock, Factory, Kashima 580727
W587197 D APPLY 15cc OF 10WT OIL PRIOR TO ITEM #24 & #25 INSTALL
MPLUG
OD, 1.5MM DIA CROSS-SECTION, BUNA RUBBER, 90A 1 601177 2 INSTALLED AROUND ITEM #21 & #
19 Damper
T SPACER AFT STRUT OIL PLUG Body Sleeve 591627
580728 1 1
PERCALIBER20 Guide Bushing 591628 2 580727 1 D APPLY 15cc OF 10WT OIL PRIOR TO ITEM #
CALIBER21 AFT STRUT MOUNT SPACER Kit
Damper Body Mount Bolt 591627 1 Torque 7Nm580728 1
591627
22 Damper Body Captive Nut 591627 1
23 O-Ring 591627 2
24 IsoStrut Oil Plug W580727 1 25
22
25 IsoStrut Axle Sleeve 591626 1
25
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 M5x0.8 thread T25 Head Screw and Washer 584485 2 GREASE THREADS; TORQUE 5Nm
BOM Table — SWINGARM ATTACH
NO. DESCRIPTION PART NUMBER QTY. Page 6 of 6
6 Product Support 26 x 17 x 10 - Double Row BEARING, 3803-LLB-W 302025 2 GREASE BEARING
MY20 Supercaliber Parts Quick Reference
7 MAIN PIVOT SLEEVE, First Used on EX29 MY16 514205 1
Item Description Part Number Qty Note
8 SPACER, 22.0x17.0x3.0 440921 2
26 Main Pivot Bearing W302025
29 2 26x17x10mm
9 MAIN28 PIVOT AXLE, 17mm OD, M17x1.0 THREAD 596284 1 TO
27 Main Pivot Sleeve 598051 1
0 28 Main Pivot Washer AXLE, 10mm,
W440921 M6x1.0
2 INNER THREAD
23x17x3mm 582251 1 TO
26
1 29 Main Pivot Axle 598051 1 M6x1.0
End cap bolt, Torque 23Nm 582252 1
2 30 IsoStrut Axle 591626
M5x0.8 thread 1 Screw
T25 Head Torque and
10NmWasher 584485 2 GREASE THR
31 IsoStrut Axle Bolt 591626 1
32 M5x18mm Bolt, T25 Torx W584485 2 Torque 5Nm

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THIRD ANGLE ALL DIMENSIONS IN Trek Bic
PROJECTION MILLIMETERS, UNLESS
OTHERWISE SPECIFIED 801 Wes
Waterloo
NOMINAL SIZE TOLERANCE
< – ≤ if not specified +1 920.4
MATERIAL: 0.5 – 6 0.2 # KPC # M
DRAWING FILE XX.X X

COARSE
6 – 30 0.5

ISO TOLERANCE
REVISION
Assembly 30 – 120 0.8 XX.X Basic Dim

CLASS:
DESCRIPTION 120 – 400 1.2 (XX.X) Reference
400 – 1000 2.0
FILE NAME REV. STATE DATE STATE INTENT OWNER FILE DESCRIPTION SHEET SIZE SHEET SCALE: ANGLES 0.5 # BOM Item # Re

DRAWING
FILE 2180ASM020 0 PRODUCTION
7/25/2019 APPROVED
Bentler,
Brian
SUPERCALIBER ASSEMBLY SPECIFICATION ANSI B 1:2 DRAWING IN ACCORDANCE WITH ASME Y14.5
ALL INFORMATION CONTAINED ON THIS DRAWING IS
30 SHEET 7 OF 8: TREK BICYCLE CORP. ITS REPRODUCTION FOR ANY U
0 Bentler, SUPERCALIBER ASSEMBLY
SOLID FILE 2180ASM020 PRODUCTION
7/25/2019 APPROVED Brian SWINGARM ATTACH
FOR COMMERCIAL PURPOSES WITHOUT PRIOR WRITT
FORBIDDEN. ALL RIGHTS TO THIS MATERIAL ARE RESER

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revision 4 . Feb . 2020