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IET Renewable Power Generation

Research Article

ISSN 1752-1416
Three-phase ac–dc buck–boost converter Received on 26th February 2014
Accepted on 19th November 2014
with a reduced number of switches doi: 10.1049/iet-rpg.2014.0077
www.ietdl.org

Ibrahim Abdelsalam 1,2 ✉, Grain P. Adam 1, Derrick Holliday 1, Barry W. Williams 1


1
Electronic and Electrical Engineering Department, University of Strathclyde, Glasgow, UK
2
Electrical Power Department, Arab Academy for Science and Technology and Maritime Transport, Cairo, Egypt
✉ E-mail: ibrahim.abdallah@strath.ac.uk

Abstract: A single-switch, single-stage, three-phase ac–dc buck–boost converter suitable for medium-voltage applications
is proposed. Basic relations that govern steady-state converter operation are established, confirmed using PSCAD/EMTDC
simulations, and substantiated experimentally. Simulation and experimental results establish that the proposed converter
has good dynamic performance in buck and boost modes, with near unity input power factor.

1 Introduction † Stable dc voltage output in buck and boost modes, making it


applicable as a front-end converter for grid-connected current and
Ac–dc conversion is widely used in applications such as power voltage source converters, with black-start and shutdown
supplies for microelectronics, uninterruptible power supplies, capabilities.
battery chargers, wind energy conversion systems,
household-electric appliances, dc-motor drives and dc distributed
systems [1–3]. Three-phase two-level ac–dc converters can be This paper is organised as follows: Section 2 describes the
classified into three main categories, namely buck, boost and operating principle of the proposed three-phase ac–dc buck–boost
buck–boost converters. Buck converters [4–7] provide a dc output converter, and establishes the basic equations that govern its
voltage lower that the peak of the ac supply voltage and reduce steady-state operation, control loop and filter design. Section 3
the number of power electronics switches to three, the number of uses simulation results obtained from PSCAD/EMTDC to
diodes is increased and the converter requires a special firing demonstrate the technical feasibility of the presented ac–dc buck–
technique. Badin and Barbi [8] consider buck converters with the boost converter. Section 4 presents experimental results from a
isolation. Buck–boost converters can be classified into two prototype ac–dc buck–boost converter that validates the simulation
categories: single-stage [9, 10] and double-stage [11, 12]. In results presented in Section 3. Scalability of the ac–dc buck–boost
[13, 14], a single-phase converter is used for each phase and a converter to medium-voltage multi-megawatt level is demonstrated
transformer provides isolation and matches the dc output of each in Section 5. Conclusions and major findings are highlighted in
converter. The boost converter is widely used in wind energy Section 6.
conversion systems [15–20] where a three-phase bridge rectifier
and dc–dc converter are used to provide a stable dc voltage for a
grid-connected inverter over the wide speed range of the input
synchronous generator. The main disadvantages of these 2 Proposed three-phase buck–boost bridge
back-to-back converters are the need to pre-charge the dc side
capacitor, and poor output short-circuits protection in case of the 2.1 Circuit description
boost converter.
The proposed buck–boost converter consists of a three-phase Fig. 1a shows that the three-phase ac–dc buck–boost converter being
bridge rectifier in series with a single switch as shown in Fig. 1a. investigated consists of a three-phase inductor and capacitor (L–C )
The single-phase version of the buck–boost converter was filter followed by a three-phase bridge rectifier, with a series
proposed and incorrectly discarded [21] on the grounds that it switch S placed between the bridge and the dc side inductor Ldc.
could not be extended to a three-phase system. The three-phase Switch S adjusts the dc output load voltage by controlling the
version of the circuit was investigated, but disqualified it on the average current flow in inductor Ldc, and hence controls the power
grounds of discontinuous and non-sinusoidal input current [22]. flow between the ac and dc sides. The three-phase buck–boost
The buck–boost converter considered in this paper has been converter has seven operational modes, six of which are
operated in a discontinuous mode using multi-resonance zero conducting modes while the seventh is an intervening
current switching [23, 24], but this approach is not suitable for freewheeling mode. The conducting modes occur when switch S is
high-power applications since a 25 kHz switching frequency is turned on allowing the ac current to be converted to dc when
used. This paper reintroduces the three-phase buck–boost converter energising inductor Ldc. During this period, the dc inductor current
for medium-voltage and high-power applications where the IL increases and blocking diode Dbd is reverse biased. The dc side
switching frequency is <1.5 kHz. In addition, this paper operates capacitor Cdc thus discharges to supply the load. The different
the presented buck–boost converter as a current source converter, conducting modes are defined by the conduction sequence of the
where filter capacitance rated at 0.3–0.6 pu is required at the three-phase bridge rectifier diodes, and are shown in Table 1.
converter input for harmonic attenuation and to ensure sinusoidal Bridge diode conduction Mode 1 is shown as an example in
input currents [25]. The buck–boost converter under investigation Fig. 1b. The freewheeling mode (Mode 7) occurs when switch S is
offers the following features: turned off, allowing the dc inductor current IL to decrease while
charging the dc side capacitor Cdc and supplying the load, as
shown in Fig. 1c.
† Buck and boost capability in a single stage with a minimum In Mode 1, diodes D5 and D6 conduct since they experience the
switch count. largest line-to-line voltage, hence the three-phase bridge dc output

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494 & The Institution of Engineering and Technology 2015
Fig. 1 Proposed buck–boost converter and illustration of its operation
a Topology
b Mode 1 operation: conduction
c Mode 7 operations: freewheeling,
d Inductor current IL and ac side filter current during a full Mode 1 switching cycle

voltage is equal to the instantaneous ac side capacitor line-to-line 5. The ac side current is sinusoidal and is in ac steady-state during
voltage vccb, that is, the voltage across capacitor Csc with respect each switching period.
to that across capacitor Csb. When the switch S is in the ‘on’ state,
the ac side capacitor Csc discharges by changing its current Switching utilises a combination of natural and forced
direction to supply the dc side inductor Ldc, where the dc side commutation of the diodes, and a self-commutated switch to
inductor current IL equals the sum of the ac side filter capacitor achieve balanced current sharing between the diodes. In Mode 1,
current icc and supply current isc. When switch S is in the ‘off’ the voltage across dc side inductor Ldc equals the instantaneous
state, the ac side capacitor Csc starts to charge and its current icc is value of vCcb. The differential equations describing operation
equal to supply current isc, as shown in Figs. 1c and d. The during conduction Mode 1 are
following assumptions are made when deriving an expression for
the dc output voltage, Vdc. dIL vCc b
= (1)
dt Ldc

1. The switching period is T = t1 + t2, such that a conduction mode dVdc −Idc
= (2)
occurs during 0 ≤ t ≤ t1 and the freewheeling mode occurs during dt Cdc
t1 ≤ t ≤ t2, as illustrated in Fig. 1d.
2. The ac side capacitor operates in a continuous conduction
√ mode. isc = icc + Is (3)
3. The three-phase bridge average output voltage is (−3 3)/p VCm ,
where VCm is the peak fundamental phase voltage across the ac side where Is is the instantaneous switch (IGBT) current, icc is the current
capacitors. The negative sign reflects the inversion of the bridge in the ac filter capacitor of phase ‘c’, isc is phase ‘c’ supply current,
output voltage with respect to the load ground. Idc is the instantaneous dc output (load) current, Vdc is the dc load
4. The dc side inductor current is continuous, increasing linearly voltage, vccb is the line-to-line voltage across the ac filter
from I1 to I2 during 0 ≤ t ≤ t1 and decreasing linearly from I2 to I1 capacitors connected between phases ‘b’ and ‘c’ and IL is the
during t1 ≤ t ≤ t2, so that ΔIL = I2 − I1, as shown in Fig. 1d. inductor current.
In freewheeling Mode 7, the dc side equations are
Table 1 Proposed three-phase buck–boost converter conduction modes
dIL −Vdc
Operating mode = (4)
dt Ldc
Mode Mode Mode 3 Mode 4 Mode 5 Mode 6
dvdc IL − Idc
1 2 = (5)
dt Cdc
conduction 0°–60° 60°– 120°– 180°– 240°– 300°–
period ωt 120° 180° 240° 300° 360°
lower active D5 D1 D1 D3 D3 D5
In this mode, the rectifier input currents iRa, iRb and iRc are zero. Thus
diode (3) becomes
upper active D6 D6 D2 D2 D4 D4
diode
isc = icc (6)

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& The Institution of Engineering and Technology 2015 495
For phase ‘c’, the ac filter current is into the converter equals the dc output power

dvCc 3
icc = C (7) i fund Vcm = Vdc Idc (17)
dt 2 Rm

For the conducting modes, (1) becomes where iRm_fund is the peak fundamental converter input current.
Substituting (11) into (17) gives
√
3 3 t1 VCm √
DIL = (8)
p Ldc 2 3 d
iRm = I (18)
fund
p 1 − d dc
Similarly, (4) in the freewheeling mode becomes
The rms current in switch S can be calculated as [26]
−t V
DIL = 2 dc (9) 

Ldc √ 2
1 DIL /2
Is rms = IL d 1 + (19)
From (8) and (9) 3 IL

√ Equation (19) can used to calculate the per-phase rms converter input
3 3 t1 VCm t2 Vdc
= (10) current iR_rms
p Ldc Ldc
√   

2 √
2
3 3 d 2 1 DIL /2
Vdc = V (11) iR−rms = I = IL d 1 + (20)
p 1 − d Cm 3s rms
3 3 IL
where δ = t1/T is the switch on-state duty cycle such that 0 ≤ δ ≤ 1. To facilitate analysis of the rectifier input current, the dc side
Since the dc side capacitor voltage balance necessitates that the inductance Ldc is assumed sufficiently large so that the dc side
average capacitor current over one or a number of consecutive inductor current is constant (ripple free) and equals I L . Fig. 2
switching cycles is zero (I c = 0), the relationship between the shows rectifier input current during one fundamental cycle, and
average inductor current I L and the average load current I dc is shows that this three-phase buck–boost converter operates with a
 T  constant duty cycle. A triangular carrier is used to ensure good
dT     harmonic performance, with the current pulses centred within each
I c = 1 −I dc dt + I L − I dc dt =0 (12)
T carrier period.
0 dT
The spectrum of the rectifier input current iR can be obtained using
I dc = (1 − d)I L (13) the double Fourier series in complex form [27]
⎡ 5p ⎤
Therefore, for a resistive load, the average dc output voltage V dc can   11p dp
1 ⎣ 6 dp 6
be expressed in terms of average inductor current I L . iR(m,n) = 2 IL e j(mx+ny)
dxdy − IL e j(mx+ny)
dxdy⎦
2p p
−dp
7p
−dp
6 6

V dc = (1 − d)RdcI L (14) (21)

Since the switch current Is is equals to the inductance current IL in the where y = ω0t and x = ωct, ω0 and ωc, respectively, represent
conducting modes, relation between the average switch current I s fundamental and carrier frequencies in rad/s, and where m and n,
and the average inductor current I L is respectively, are the orders of the carrier and baseband component
harmonics.
I s = dI L (15) The baseband harmonics of the rectifier input current iR are
computed by setting m = 0 in (21), yielding
The relation between the average switch current I s and the average √
output current I dc can drive by substituting (13) in (15) j2 3d IL
iR(0,n) = A0n + jB0n = (22)
np
I s = d I dc (16)
1−d Equation (22) is valid for all n that represent odd and non-triplen
harmonics;
 √ otherwise
 C0n = 0, meaning that A0n = 0 and
Assuming lossless conversion, power balance dictates that power B0n = 2 3dI L /np. The peak value of the rectifier input

Fig. 2 Rectifier input current during one carrier cycle

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496 & The Institution of Engineering and Technology 2015
fundamental component iRm_fund is obtained with n = 1, so that voltage control loop, the reference dc voltage Vdc_ref is subtracted
from the load voltage Vdc_fb, and then the voltage error is input to
√ √ a proportional–integral (PI) controller, which generates the output
2 3dI L 2 3 d
iRm = = I (23) dc current reference signal Idc_ref. A current limiter is used to
fund
p p 1 − d dc provide overload protection. Idc_ref is the input to the current
The peak fundamental current obtained from the double Fourier control loop and is subtracted from the load current. The resulting
series (23) is the same as that obtained from the power balance error is input to a PI controller, whose output is compared with a
(18). This validates the input current analysis presented. triangular carrier wave to provide the gating signal required to
The carrier frequency harmonic components are obtained by control the buck–boost converter switch.
setting n = 0 in (21), yielding

4 IL 2.3 Filter design


iR(m,0) = Am0 + jBm0 = sin (dmp) (24)
3mp
Like the rectifier with constant current load, the phase current
 
From (24), Am0 = 4I L /3mp and Bm0 = 0. The peaks of the first and conduction period of the buck–boost converter is 2π/3 radians per
second carrier frequency components can be obtained by setting half-cycle. The design of the ac side LC filter depends on several
m = 1 and 2, respectively. factors, such as the rectifier switching frequency (which is between
The sideband harmonics are obtained by computing (21) for 512 Hz and1.2 kHz for medium-power applications), LC resonant
non-zero m and n as mode, required line current total harmonic distortion (THD) and
input power factor. Equation (22) can be used to show that the
converter input current contains high amounts of the fifth and the
j4I L 1
iR(m,n) = Amn + jBmn = sin (dmp) sin np e j(1/2)p(n+1) (25) seventh harmonics. The cut-off frequency of the ac side filter is
nmp2 3 therefore selected to be 2.5 times greater than the supply
  frequency f (50 Hz in this case) and the input filter capacitances
From
 (25),
 Amn = 0 and Bmn = 4I L /nmp2 sin (dmp) 0.33 pu, which is within the normal range for capacitance in
sin [1/3]np e j(1/2) p(n+1) , and from the double Fourier series, the high-power pulse-width modulation (PWM)-current source
rectifier input current expressions are rectifiers that use a low-switching frequency [28]. Simulation
results for different operating conditions show that for acceptable

1   supply current THD; the ac filter cut-off frequency must be 2.4f.
iR(m,n) = 12A00 + A0n cosnv0 t +B0n sinnv0 t On this basis, the ac side filter inductance LS can therefore be
n=1 calculated as shown in (28) and (31)

1  
+ Am0 cosmvc t + Bm0 sinmvc t
m=1 1
2.4vB =  (28)
1 
 1       L s Cs
+ Amn cos mvc + nv0 t +Bmn sin mvc +nv0 t
m=1 n=−1
(26) 1
√ Ls = (29)
5.76v2B Cs
2 3dI L 
1
1 4I 1
1
iR(m,n) = sinnv0 t + L sin(dmp)cosmvc t
p n=1 n 3p m=1 m
where ωB is the base frequency in rad/s, CS is the ac side filter
4I L 
1 1
1
+ 2
sin(dmp) capacitance, base capacitance CB = 1/(ωBZB), base inductance
p m=1 n=−1 mn
 
np e j 2 p(n +1) sin mvc + nv0 t
1 1
sin (27)
3

Equation (27) provides a theoretical solution for interpreting the ac


harmonic distribution of the converter under investigation,
including basebands, carrier frequency and sidebands harmonics.
Also, (27) assists the filter design as it provides information about
the location of the dominant low-order and switching frequencies
to be eliminated.

2.2 Control stage

The proposed buck–boost converter gives a stable output dc voltage


using the simple control structure in Fig. 3, which consists of an
outer voltage control loop and an inner current control loop. In the Fig. 4 Power factor profile of the proposed buck–boost converter

Fig. 3 Three-phase buck–boost converter control circuit

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& The Institution of Engineering and Technology 2015 497
LB = ZB/ωB and ZB is the base impedance [25] P
Cs = 0.33 2
(32)
2pf VLL
1 ZB
Ls =  = = 0.53LB (30) P
5.76v2B 0.33/vB ZB 1.9vB Cs = 0.11 (33)
2
2pfVLL
Equations (31) and (32) express the ac side filter parameters based on
rated line-to-line voltage VLL and desired converter input power P in
a star configuration, while (33) specifies the filter capacitance Cs in 2.4 Power factor
the delta connection case
Based on simulation and experimental results obtained under
2 different operating conditions, it has been shown that the proposed
VLL
Ls = 0.53 (31) buck–boost converter power factor profile depends on the
2pf P converter input power, and is independent of operating mode
(buck or boost). Fig. 4 shows the power factor profile at different
load conditions, using the filter values based on (31) and (32). The
Table 2 Proposed three-phase converter buck–boost parameters input power factor of the proposed buck–boost converter varies in
the narrow range between 0.98 and 1 when the converter input
Parameter Value
power is varied between 0.8 and 1.2 pu. Between input power of
rated input power 1800 W
0.7 and 0.8 pu, power factor varies between 0.95 and 0.98. Below
input supply line-to-line voltage 75 V this operating range, the converter input power factor decreases to
supply frequency 50 Hz 0.85 at 0.5 pu of rated input power.
AC side per phase filter capacitance (delta-connected) 115 µF
AC side per phase filter inductance 5.7 mH
DC side inductance 5 mH
DC side capacitance 3300 µF 3 Simulation validation
PWM switching frequency 1.2 kHz
load resistance 26 Ω This section presents simulation results of the proposed buck–boost
converter, using the PSCAD/EMTDC environment, with the

Fig. 5 Simulation of the three-phase buck–boost converter during buck and boost operation modes
a Output dc voltage
b Input supply current
c Input active power profile
d Input supply three-phase currents and phase-a voltage at Vdc_ref = 174 V
e Input supply three-phase currents and phase-a voltage at Vdc_ref = 204 V

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498 & The Institution of Engineering and Technology 2015
Fig. 6 Waveforms show the rectifier input current and the supply current harmonics spectrum at Vdc_ref = 174 V
a Rectifier input current harmonics spectrum
b Supply input current harmonics spectrum

three-phase converter operating in buck and boost modes. The Fig. 5 shows simulation results when the converter is operated
converter parameters used in both the simulations and from a 50 Hz three-phase ac supply. Fig. 5a shows the converter
experimental validations are listed in Table 2. dc output voltage, where the converter is able to provide stable dc
Experimentation and simulation are both conducted at the rated voltage with soft start-up. Fig. 5b shows the supply current, which
input power of P = 1800 W. From (31), the ac side inductance is increases smoothly without overshoot or oscillation. Fig. 5c shows
5.3 mH (experimentally, 5.7 inductance are used because of their the active input power at each output voltage. Fig. 5d shows a
availability), while from (33), the ac side filter capacitance is detailed view of the three-phase supply current and phase-a
112 µF (experimentally, 115 µF capacitors are used because of voltage at Vdc_ref = 174 V, where the supply current has a THD =
their availability). 4.03% and a power factor = 0.956. Fig. 5e shows a detailed view
The reference dc voltage Vdc_ref is passed through a 1 Hz low-pass of the three-phase supply current and phase-a voltage at Vdc_ref =
filter to ramp any step change in the dc reference voltage Vdc_ref .This 204 V where THD = 4.4% and power factor = 0.999. The results in
ensures controlled charging of the bulky dc side capacitor filter, Fig. 5 establish that the proposed three-phase buck–boost
avoiding the need for a capacitor pre-charge circuit. The dc converter can provide high-quality sinusoidal input current with a
voltage reference is initially Vdc_ref = 154 V. At t = 3 s, the power factor dependant on the rated power of the converter, as
reference is stepped to Vdc_ref = 174 V. At t = 6 s, the reference is mentioned in Section 2 and as shown in Fig. 4.
stepped to Vdc_ref = 204 V. These values correspond to 0.55, 0.72 Fig. 6 shows the harmonics spectra of the rectifier pre-filter input
and 1 pu rated input power, respectively. current iR(t) and supply current is(t) when the proposed buck–boost

Fig. 7 Experimental waveforms for the 2 kW prototype three-phase buck–boost converter demonstrating its practical viability
a Output dc voltage during start-up from zero to 154 V
b Output dc voltage during transitions from 154 to 174 V and from 174 to 204 V
c Detailed view of the three-phase supply currents and phase-a voltage at 0.72 pu of rated input power
d Detailed view of the three-phase supply currents and phase-a voltage at 1 pu of rated input power

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& The Institution of Engineering and Technology 2015 499
Fig. 8 Experimental voltage and current waveforms for the dc side inductor, blocking diode and switch at the largest output voltage Vdc_ref = 204 V
a dc inductor currents, output dc current, bridge rectifier output current and dc blocking diode (Dbd) current
b Voltage across dc side inductor, semiconductor switch S and blocking diode Dbd

Table 3 Summary of the overall performance of the proposal buck–boost converter


Input Input Power Output dc Output dc Overall Supply current Converter input Converter
power, W power, pu factor voltage, V power, W efficiency, % THD, % power, W efficiency, %

1800 1 0.996 204 1606.7 0.89 3.94 1625 0.985


1300 0.722 0.955 174 1164 0.895 4.14 1185 0.98
1005 0.55 0.873 154 915.6 0.91 3.87 927 0.987

regulates its dc-link voltage (Vdc) at 174 V. Under this operating equal to the supply voltage during the ‘on’ period and equal to the
condition, the average load current is 6.7 A dc, and duty cycle (δ) output dc voltage during the ‘off’ period. The maximum switch
provided by the current controller is about 0.6. According to (18) voltage stress (VS-max) is the sum of the peak line voltage across
and (23) the expected peak fundamental rectifier input current is the ac side capacitors and the dc output voltage during the
11.08 A when δ = 0.6, Fig. 6a shows harmonics spectrum of the off-period. The maximum voltage stress on the blocking diode
rectifier input current and its peak value are similar to the expected (Vbd-max) is the sum of the peak line voltage across the ac side
theoretical values. Fig. 6b shows that the proposed filters design is capacitors and the dc output voltage during the on-period.
able attenuate the harmonic content in the pre-filter rectifier current The results in Fig. 8 aid in the determination of the current and
over wide operating range. voltage ratings of the dc side inductor Ldc, switch S, and blocking
diode Dbd. The results presented in Figs. 5–8 establish that the
proposed buck–boost converter is a viable candidate for
high-power, medium-voltage ac–dc applications. Table 3, which
4 Experimental validation summarises the converter’s performance, shows that the supply
current has low THD and high power factor over a wide operating
Experimental results for a 1.8 kW version of the proposed range. At 98%, the efficiency of the proposed buck–boost
three-phase buck–boost converter are presented in Figs. 7 and 8 to converter is good. The 2% power loss is because of:
substantiate the theoretical discussion in Section 2, and to confirm
the simulations presented in Section 3. The parameters used for † dc and ac copper resistance losses in the dc side inductance.
both simulation and experimental validations of the proposed † Semiconductor power losses, from the series connection of two
buck–boost converter are listed in Table 2. diodes and an IGBT switch.
Fig. 7a shows the output voltage during start-up from 0 to 154 V † Forward voltage drop across the power diodes (2.3 V at 25°C),
(buck mode), where the voltage build-up is stable and gradual. and IGBT forward voltage VCE (1.95 V at 25°C): these would be
Fig. 7b shows dc output voltage during steady state, and during less significant at higher supply voltages.
the transitions from 154 to 174 V and from 174 to 204 V (boost
modes). Figs. 7c and d show the three-phase input currents and
phase-a voltages, where Vdc_ref = 174 V and Vdc_ref = 204 V,
respectively. The input currents are continuous and sinusoidal with Overall system efficiency is also reduced because of losses in the
limited distortion and near unity power factor, as with the ac side inductor.
simulations shown in Section 3. These results establish that the
presented ac–dc buck–boost converter could be used as an
Table 4 Proposed buck–boost medium-voltage system parameters
interfacing converter for permanent magnets wind-turbine
generators, without the risk of pulsating torque that results with Medium-voltage system parameters Rating
the diode bridge rectification.
Fig. 8a shows the dc side inductor current IL, dc load current Idc rated power 2.5 MW
and switch S and diode Dbd currents Is and Ibd, respectively. From input supply line-to-line voltage 3.3 kV
supply frequency 50 Hz
Fig. 8a, the current IL in the dc side inductance increases during AC side per phase filter capacitance (delta-connected) 80 μF
the ‘on’ period and is equal to the switch current IS, while during AC side per phase filter inductance 7.7 mH
the ‘off’ period the current in the inductor reduces and is equal DC side inductance 2.8 mH
to the blocking diode current Ibd. The voltage stresses across the DC side capacitance 2200 μF
PWM switching frequency 1.2 kHz
dc side inductor VL, switch VS and diode Vbd are shown in load resistance 17.4 Ω
Fig. 8b, from which it can be seen that the inductor voltage VL is

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500 & The Institution of Engineering and Technology 2015
Fig. 9 Simulation waveforms for the 2.5 MW system, illustrating scalability of the proposed buck–boost converter
a Output dc voltage
b Input supply current (multiplied by 2) and phase-a voltage in steady state
c Output power
d Switch voltage stress

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502 & The Institution of Engineering and Technology 2015

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