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IET Electric Power Applications

Research Article

Optimal switching sequence model predictive ISSN 1751-8660


Received on 18th January 2018
Revised 28th March 2018
control for three-phase Vienna rectifiers Accepted on 13th April 2018
E-First on 18th May 2018
doi: 10.1049/iet-epa.2018.0033
www.ietdl.org

Shiming Xie1, Yao Sun1, Mei Su1 , Jianheng Lin1, Qiming Guang1
1School of Information Science and Engineering, Central South University, Changsha, People's Republic of China
E-mail: sumeicsu@mail.csu.edu.cn

Abstract: Vienna rectifier is a typical three-level rectifier with complicated operating constraints. Also, the constraints pose a
challenge for designing controllers with good dynamic performance. As predictive control is good at dealing with constraints, an
optimal switching sequence model predictive control (OSS-MPC) strategy for the three-phase Vienna rectifier is proposed. A
proportional–integral controller is designed to regulate the dc-link voltage. Also, an improved OSS-MPC method is utilised to
control the input currents. Compared to the conventional finite control set model predictive control, it has the extra advantages
of improved steady-state performance, fixed switching frequency, and elimination of weight factors. Simulation and experimental
results verify the correctness and effectiveness of the proposed control scheme.

1 Introduction Vienna rectifier in continuous conduction mode (CCM). Lately, an


open-loop current control scheme without current measurement is
Vienna rectifier has the advantages of low input current total proposed for Vienna rectifier working in discontinuous conduction
harmonic distortion (THD), low blocking voltage stress, high mode, which improves efficiency further [13].
power density, and so on [1, 2]. Hence, it has been widely used in Recently, finite control set model predictive control (FCS-
various applications, such as electric aircrafts, telecommunication, MPC) has been well developed in power electronics community
and wind turbine systems [1, 3, 4]. [14, 15]. It has changed the conventional control frameworks
The related researches of the Vienna rectifier are mainly which often includes modulation and control. The modulation has
focused on modulation strategies and control methods. In [5], a been eliminated from FCS-MPC. Also, it is particularly suitable for
space vector modulation (SVM) is presented, which achieves the system such as Vienna rectifier which suffers from strict
neutral-point voltage balance by adjusting the duty cycles of constraints. As there are only eight switching states in the three-
redundant vectors. In [6], the relationship between three-level phase Vienna rectifier, the calculation burden of the FCS-MPC is
voltage vectors and two-level voltage vectors has been discovered, small. Therefore, the idea of FCS-MPC control is introduced in the
which makes the traditional two-level SVM method applicable to inner loop of the Vienna rectifier [16].
Vienna rectifier. A carrier-based pulse width modulation (CBM) is Optimal switching vector MPC (OSV-MPC) is a commonly
presented in [7], where the neutral-point voltage is balanced used control method in FCS-MPC [15]. However, it would lead to
through regulating the zero-sequence signals of reference voltages. uncertain switching frequency, which increases the difficulty of
Two discontinuous pulse width modulation schemes are proposed designing input filters. Moreover, it needs higher sampling
[8]. They achieve a wide range of modulation ratio and low frequencies to achieve a better performance. Optimal switching
switching losses by avoiding switching the switches with sequence model predictive control (OSS-MPC) [15] is another
maximum phase current. Moreover, zero average neutral-point control method in FCS-MPC. It uses an optimal switching
current within a mains period is guaranteed. Meanwhile, the sequence in a control period instead of an optimal switching state
minimum switching action is achieved [9]. in OSV-MPC. Thus, OSS-MPC has a better performance than
In addition, a lot of control schemes are presented for good OSV-MPC. Moreover, it has the advantage of constant switching
dynamic performance. Usually, the main control targets of the three frequency. It has been applied in the DPC of two-level converters
phase Vienna rectifier are: (i) to keep the output voltage at the [17, 18]. However, the selections of optimal switching sequence
desired value under time-varying loads or grid voltages; (ii) to and optimal duty cycles are more complicated, so the
achieve sinusoidal input currents and given input reactive power; computational burden of OSS-MPC is heavy.
and (iii) to maintain the neutral-point voltage balance. Hysteresis To overcome the shortcoming of OSS-MPC above, an improved
current control method is proposed to control the ac current and OSS-MPC with low computational burden for Vienna rectifiers is
zero-sequence current [1], which is a useful control schemes with presented. In the proposed control scheme, OSS-MPC only takes
the advantages of strong robustness and simple design procedure. charge of input current control. Also, the dc-link voltage regulation
In [10], classic proportional–integral (PI) controllers are used based and the neutral-point voltage balance are realised by a PI control
on the average d–q model of the Vienna rectifier. An optimal zero- and a redundant vector pre-selection technique, respectively.
sequence component is selected for dc-link voltage balance, which Compared to the conventional FCS-MPC for Vienna rectifiers [16],
is based on the relationship between the controlled duty cycle and it has the advantages of improved steady-state performance, fixed
the dc-link neutral-point voltage. In [11], the modified one-cycle switching frequency, and elimination of weight factors.
control based on three-phase Vienna rectifier is presented, which The remainder of this paper is organised as follows: Section 2
introduces the neutral-point voltage loop. Then, it improves the presents the system model of the three-phase Vienna rectifier. In
utilisation ratio of dc-link voltage and balances the neutral-point Section 3, the proposed control scheme is described in detail. In
voltage. To improve dynamic performances during both start-up Section 4, the simulation and experimental results are presented
and step-load and achieve good performances in steady state of the and discussed. Finally, the main points of this paper are
Vienna-type rectifiers, an improved direct power control (DPC) summarised in Section 5.
strategy based on sliding mode control with dual-closed-loop is
presented [12]. The control strategies above are designed for

IET Electr. Power Appl., 2018, Vol. 12 Iss. 7, pp. 1006-1013 1006
© The Institution of Engineering and Technology 2018
Table 1 Vector sequence to be applied
Sector vt = vr1, vr2, vr3, vr3, vr2, vr1
A V1, V2, (V0 or V7), (V0 or V7), V2, V1
B V2, V3, (V0 or V7), (V0 or V7), V3, V2
C V3, V4, (V0 or V7), (V0 or V7), V4, V3
D V4, V5, (V0 or V7), (V0 orV7), V5, V4
E V5, V6, (V0 or V7), (V0 or V7), V6, V5
F V6, V1, (V0 or V7), (V0 or V7), V1, V6

Fig. 1 Circuit configuration of the three-phase Vienna rectifier


Table 2 Switch state of redundant vectors in each sector
Sector V0 V7
I [0, 1, 1] [1, 0, 0]
II [0, 0, 1] [1, 1, 0]
III [0, 1, 0] [1, 0, 1]
IV [1, 0, 0] [0, 1, 1]
V [1, 1, 0] [0, 0, 1]
VI [1, 0, 1] [0, 1, 0]

where vc1 and vc2 are the voltage across the capacitor C1 and C2,
respectively. Also, sign( ) is the sign function to distinguish the
direction of currents.
Assume C1 = C2 = C , then voltage error of the two capacitors
equation can be written as:
Fig. 2 Block diagram of the proposed control scheme
dv~
C = iC1 − iC2 = − i0 = − ∑ Siii (3)
dt i = a, b, c

where iC1, iC2 are the currents passing through the capacitors, io is
the neutral-point current, and v~ the capacitor voltage deviation, i.e.
v~ = vC1 − vC2.

3 Proposed OSS-MPC
Fig. 2 shows the proposed control block diagram of the Vienna
rectifier. The dc-link voltage is controlled by a PI controller. Also,
input currents and voltage balance control controlled by the
proposed predictive controller.
Fig. 3 Vienna rectifiers voltage vectors in sector I

2 Model of three-phase Vienna rectifier 3.1 Redundant vector pre-selection

Fig. 1 shows the topology of the three-phase Vienna rectifier, The Vienna rectifier is a highly constrained three-level rectifier.
which involves a three-phase diode rectifier, three bidirectional According to (2), its semi-controllable voltages depend on the
switches, three boost inductors, and two dc capacitors. polarity of the input currents. Assume that ia > 0, ib < 0, ic < 0,
Assume that the Vienna rectifier is operating in current CCM. the possible controllable voltage vectors lie in sector I and are
The dynamics of input currents are expressed as follows: shown in Fig. 3 (cf. Fig. 2 in [9]). In fact, for a certain input current
vector, there are only eight controllable voltage vectors.
dia According to the principle of SVM, to obtain good current
L = vsa − van − iaRs − uno quality, it is better to apply a proper switching sequence rather than
dt
only one switching state applied in one control period like OSV-
dib MPC which is a traditional FCS-MPC. OSS-MPC is such a
L = vsb − vbn − ibRs − uno (1)
dt predictive method based on this idea. As Fig. 3 depicts, sector I
dic could be divided into six small sectors (A–F). Based on the
L = vsc − vcn − icRs − uno criterion that the switching sequence made up of adjacent vectors,
dt
all the switching sequences are listed in Table 1 where vt is the
where L is the boost inductance, vsi, ii i = a, b, c are the input vector sequence and vr1, vr2, vr3 are the corresponding switch states
phase voltage and current, uno is the zero-sequence voltage, used in the modulation period. Vectors V0 or V7 are called the
vin i = a, b, c are the semi-controllable voltage, which is redundant vectors as they have the same effect on input currents
determined by not only the switching state of the bidirectional but an opposite effect on the neutral-point voltage. Table 2 shows
switch, but also the direction of the input current. the switch states of the redundant vectors in each sector. Since
For convenience, denote Si i = a, b, c as switching states of the vectors V0 or V7 are the vertices of any small sector like (A–F), the
three bidirectional switches of the Vienna rectifier. Also, Si = 0 neutral-point voltage balance could be well achieved. From Table
1, there are 12 feasible switching sequence candidates.
means the switch T i is off; Si = 1 means the switch T i is on. Then
Obviously, selecting an optimal switching sequence from the 12
the semi-controllable voltage vin can be given as: candidates would consume amounts of time. Therefore, a pre-
selected algorithm based on the polarity of voltage error is
sign ii + 1 sign ii − 1
vin = 1 − Si 2
vc1 + 2
vc2 (2) proposed to reduce the computation efforts. The principle of
redundant vector pre-selection is that the selected redundant vector

IET Electr. Power Appl., 2018, Vol. 12 Iss. 7, pp. 1006-1013 1007
© The Institution of Engineering and Technology 2018
must satisfy v~io > 0. For example, select the redundant vector as k
f β2 − f β3 eiα k
+ f α3 − f α2 eiβ + f α2 f β3 − f α3 f β2 T s
V0 = [0, 1, 1] when v~ < 0 in sector I. After the redundant vector d1 =
T s f β2 − f β3 f α1 + f β3 − f β1 f α2 + f β1 − f β2 f α3
pre-selection, there are six feasible switching sequence candidates. k k
Hence, the amount of computation is almost reduced by half. f β3 − f β1 eiα + f α1 − f α3 eiβ + f α3 f β1 − f α1 f β3 T s (10)
d2 =
T s f β2 − f β3 f α1 + f β3 − f β1 f α2 + f β1 − f β2 f α3
3.2 Duty cycles d3 = 1 − d1 − d2
Transform (1) in abc coordinate into the equation in αβ coordinate
as follows: 3.3 Algorithm implementation
To implement the OSS-MPC, the cost function (shown in Fig. 4a)
diα 1 of six feasible switching sequence candidates should be calculated
= vsα − vαn − iαRs
dt L in each control cycle. The switching sequence with minimum cost
(4)
diβ 1 function is the optimal switching sequence. The flowchart of the
= vsβ − vβn − iβRs
dt L proposed OSS-MPC strategy is shown in Fig. 4a. Ftk is the value of
k
cost function calculated for the tth switching sequence, and Fmin is
where vsαβ, isαβ are the input voltages and currents in αβ coordinate. the minimum value of the calculated cost functions. Besides,
Assume the control period is short enough, then it is reasonable vropj , d1,op2, 3 denote the optimal switching sequence and the duty cycles
to view increments of the input current iα, iβ as constants. The duty
cycles of vr j( j = 1, 2, 3) in a control cycle are defined as d1, d2, and of vropj , respectively. Assume that the Vienna rectifier is operating in
d3. Then, the predicted input currents of Vienna rectifier at sector I and the optimal switching sequence vropj is
(k + 1)th instant can be expressed as follows: V2, V3, V7, V7, V3, V2 , then the double-side switching pattern is
adopted for the modulation process, which is illustrated in Fig. 4b.
3 However, the delay between the measurements and the
iα k + 1 = iα k + ∑ f α jd jT s actuation is an inherent shortcomings of digital control, which has
j=1
(5) a great impact on the performance. In this paper, the first-step
3 prediction is repeated every sampling time to compensate the time
iβ k + 1 = iβ k + ∑ f β jd jT s delay. The first-step prediction are as follows:
j=1
3
where T s is the control period, and ∑ f¯ α jd̄ jTs + kα iα k
^ ^
i α(k + 1) = iα k + − i α(k)
j=1
3
(11)
diα 1
∑ f β jd̄ jTs + kβ iβ k
^ ¯ ^
fαj = S = Sj = vsα k − vrα j − iα k Rs i β(k + 1) = iβ k + − i β(k)
dt vsβ = vsβ k L
iβ = iβ k j=1
(6)
diβ 1 ^
f βj = S = Sj = vsβ k − vrβ j − iβ k Rs where i is the first prediction values replacing the measured value,
dt vsβ = vsβ k L f¯ and d̄ are the increments for the input current and the duty cycles
iβ = iβ k
calculated by the previous control period. The third terms of (11)
where f α j, f β j are the increments for the input current iα, iβ; are correction term which improves accuracy of the prediction.
iα k + 1 , iβ k + 1 are the predicted input currents at (k + 1)th
instant, and iα k , iβ k are the measured value of input currents at 3.4 Stability discussion
kth instant. Stability is an important issue in the research of MPC. The terminal
The optimal duty cycles are solved by minimising the input constraint method and terminal cost method are two commonly
current tracking errors, which are defined as: used methods to guarantee the stability of the MPC. According to
2 2
the results in [19], if there exists a control law that admits (12),
F k = eiα
k+1 k+1
+ eiβ (7) then the control system is stable:

k+1 k+1 T
where eiα and eiβ are current tracking errors, and they are F k + 1 − F k = − α ∥ iα∗ − iα, iβ∗ − iβ ∥ (12)
expressed as:
where α ∈ κ∞.
3
As many existing methods for Vienna rectifier have been
k+1
eiα ∗
= iα k + 1 − iα k − ∑ f α jd jT s proved to be locally stable [10–12], the control law which admits
k j=1
eiα (12) exists clearly. Thus, the proposed OSS-MPC control system is
(8)
3 stable with a certain region of attraction. A long prediction horizon
k+1
eiβ ∗
= iβ k + 1 − iβ k − ∑ f β jd jT s is advantageous for stability [20]. However, the proposed OSS-
k
eiβ
j=1 MPC is a one-step prediction. Therefore, it could be inferred that
the region of attraction may not be large, which is one shortcoming
The optimisation problem can be formulated as follows: of the proposed OSS-MPC.

minimise F k 4 Simulations and experimental results


The proposed control scheme has been tested on the three-phase
According to the following conditions: Vienna rectifier system. The main system parameters are
summarised in Table 3.
∂F k
=0
∂d1 4.1 Simulation results
(9)
∂F k Numerical simulations have been carried out in MATLAB/
=0
∂d2 Simulink platform to illustrate the steady-state and dynamic
performance of the proposed control scheme. Besides, the method
This yields the following optimal duty cycles: using OSV-MPC [21] is utilised for comparison.

1008 IET Electr. Power Appl., 2018, Vol. 12 Iss. 7, pp. 1006-1013
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Fig. 4 Schematic of the control process and modulation
(a) Flowchart of the proposed OSS-MPC, (b) Schematic diagrams of the modulation scheme

Table 3 Parameters used in the simulations and


experiments
Symbol Description Value
Vs input line voltage 110 V(rms)
ω input angular frequency 314 rad/s
L boost inductance 6 mH
C dc-link capacitance 560 μF
R load resistance 80 Ω
V dc dc-link voltage 250 V
Ts sample period 100 μs

First, the operating condition of the unity power factor is


considered. The reference voltage is set to 250 V, and the control Fig. 5 Simulation results of the OSS-MPC during start-up
system starts up at t = 0.2 s. Fig. 5 shows the simulation results
during start-up with the proposed control. As seen, before start-up, In addition, the dynamic response of the dc-link voltage to the
the capacitor voltages are pulsating and the input current is step load changing from 80 to 60 Ω is tested. As observed in Figs.
severely distorted. After start-up, each capacitor voltage is 6c and d, both the proposed controller and the OSV-MPC
regulated to half of the desired dc-link voltage quickly. Also, the controller are able to maintain the desired dc-link voltage in the
input current also is sinusoidal and in phase with the input phase presence of the load disturbance. It is clear that they have the
voltage. similar dynamic performance by selecting the optimal result in the
To show the dynamic performance of the proposed control finite set. Moreover, the capacitor voltages still keep the balance. It
scheme, the voltage reference is changed from 200 to 250 V at t = is proved that the pre-selection of vector can work well. To
0.2 s. Figs. 6a and b show the simulation results of the proposed compare the input current quality of OSV-MPC and OSS-MPC, the
method and the OSV-MPC method, respectively. The sampling THD values of the input currents under different load conditions
period of the OSV-MPC method is 100 μs. They have almost the are recorded and shown in Fig. 7. Clearly, the proposed method has
same dynamic response with regard to input currents, dc-link better performance in input current quality.
voltage, and neutral-point voltage balance. However, it is easy to Figs. 6e and f show the simulation results for the step load
find that the steady-state performance of the proposed control changing from 80 to 2400 Ω at t = 0.1 s. A large overshoot is found
scheme is better than that of the OSV-MPC.
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© The Institution of Engineering and Technology 2018
Fig. 6 Simulation results
(a) The proposed for the dc-link voltage reference changes from 200 to 250 V, (b) The OSV-MPC for the dc-link voltage reference changes from 200 to 250 V, (c) The proposed for
the load step change from 80 to 60 Ω, (d) The OSV-MPC for the load step change from 80 to 60 Ω, (e) The proposed for the load step change from 80 to 2.4k Ω, (f) The OSV-MPC
for the load step change from 80 to 2.4k Ω

Fig. 7 THD of input current under different loads (dc-link voltage reference of 250 V)

in dc-link voltage as seen in Fig. 6e. Also, the overshoot voltage The related tests are carried out with the desired dc-link voltage of
disappears after ∼3 period because Vienna rectifier is a 250 V.
unidirectional one. When the system is in steady state under light Figs. 8a and b show the simulation results of the controller in
loads, approximately sinusoidal input currents are obtained still but which the nominal parameters of the converter are
some large spikes exist. The same experiment is tested with OSV- L = 6 mH and C = 560 μF, while the real parameters are
MPC; the results are shown in Fig. 6f. Clearly, the dc-link voltage L = 3 mH and C = 1120 μF. From (3), the variation of capacitance
is out of control in this case. From the comparative results, it can will affect the ripple of the neutral-point voltage but has little effect
be inferred that the proposed method has a larger stable attractive on the stability, which is verified in Fig. 8. As the actual
region than the OSV-MPC. capacitance increases, the voltage error of dc-link voltage becomes
Since mathematical model is required in the FCS-MPC, the smaller. However, the input current ripple become larger. The
robustness against parameter uncertainties should be considered.

1010 IET Electr. Power Appl., 2018, Vol. 12 Iss. 7, pp. 1006-1013
© The Institution of Engineering and Technology 2018
Fig. 8 Simulation waveforms of the input currents and error between the
capacitor voltages in
(a) L = 6 mH and C = 560 μF, (b) L = 3 mH and C = 1120 μF, (c) THD of the input
current under filter inductance value (L) variation

Fig. 11 Experimental results under the dc-link voltage changing from 200
Fig. 9 Laboratory prototype of the Vienna rectifier to 250 V
(a) OSS-MPC, (b) OSV-MPC, (c) Method in [10]

with those in simulation, which are listed in Table 3. For simplicity,


IGBT-Module FS3L25R12W2H3_B11 (Infineon) is used to
construct the power stage of the Vienna rectifier. Besides, a control
board (32 bit floating digital signal processor TMS320F28335 and
field-programmable gate array EP2C8T144C8N) has been
developed to execute the proposed control methods. The control
period is 100 μs.
The experimental waveforms before and after the start-up are
shown in Fig. 10. The measured waveforms include a-phase
voltage and current, and two capacitor voltages. As observed, the
proposed controller has fast dynamic response and takes <10 ms to
go into steady state. Fig. 11a shows the experimental results in the
Fig. 10 Experimental results of the proposed control scheme when the case of the dc-link voltage reference changing from 200 to 250 V.
control system starts up ∗
The THD of the input current is 3.89 and 2.55% under V dc = 200 V

reasons are twofold: (i) the predictive model is inaccurate; (ii) the and V dc = 250 V, respectively. The experimental results are in good
filtering performance degrades as the inductance decreases. agreement with the simulation results in Figs. 5 and 6a.
Next, the inductance parameter uncertainty is considered. A Besides OSV-MPC, the conventional control method in [10] is
series of different inductance values are tested. As seen in Fig. 8c, used for comparison in experiments. All of them are tested under
the input current THD is <4% when the practical value of the input the same experimental conditions. Fig. 11 shows the experimental
inductors is >0.55 times and <2 times of its nominal value. The results in the case of the dc-link voltage reference changing from
results show that the proposed control is robust to parameter 200 to 250 V. As seen, three methods have basically the same
uncertainty. dynamic performance. The corresponding spectrum analysis results

of the input current with V dc = 200 V are illustrated in Fig. 12 and
4.2 Experimental results the THDs are listed in Table 4. The spectrum analysis results show
that the proposed method has better steady-state performance.
Apart from the simulation studies, experiments are also performed In addition, experimental results under the load resistance
to validate the effectiveness of the proposed method. A prototype changing from 80 to 60 Ω are shown in Fig. 13. As observed, the
of the three-phase Vienna rectifier is built in the laboratory as dc-link voltages of the three methods dip a little and recover to
shown in Fig. 9. The specifications of this system are the same normal in a short time. However, voltage ripple of the method in
IET Electr. Power Appl., 2018, Vol. 12 Iss. 7, pp. 1006-1013 1011
© The Institution of Engineering and Technology 2018
Table 4 THD of the input current in the three methods
Method OSS-MPC OSV-MPC Method in [10]
THD, % 3.89 6.02 6.93

Fig. 12 Spectrum graphics of input currents

Fig. 14 Experimental results under different desired input power factor


(a) φs = π/12, (b) φs = π/6, (c) φs = − π/12, (d) φs = − π/6

Table 5 THD of the input current under different input


Fig. 13 Experimental results under the load resistance changing from 80 power factor
to 60 Ω φs π/12 π/6 −π/12 −π/6
(a) OSS-MPC, (b) OSV-MPC, (c) Method in [10]
THD, % 2.65 6.79 2.36 2.30

[10] is larger than those of the other methods. The distinct voltage
ripple is caused by the approximated zero-sequence component
OSS-MPC is greatly reduced. Compared with traditional OSV-
[10].
MPC method, OSS-MPC has better steady-state performance. In
Furthermore, Figs. 14a–d show the corresponding experimental
addition, the proposed scheme overcomes the drawback of OSV-
waveforms under φs = ± π/12 and ± π/6. As seen, the OSS-MPC
MPC that the switching frequency is not fixed. Meanwhile, it
still achieve a good performance in these cases. The THD of the eliminates the weight factors in the cost function. Thus, the OSS-
input current are given in Table 5. It can be found that the THD of MPC is a very attractive alternative for other power converters.
input current in the case of φs = π/6 is higher than that in the case
of φs = − π/6. This conforms to the basic operating characteristics
6 Acknowledgments
of the Vienna rectifier [16].
This work was supported in part by the National Natural Science
Foundation of China under Grants 61622311, in part by the Joint
5 Conclusion
Research Fund of Chinese Ministry of Education under Grant
In this paper, an OSS-MPC control method is proposed for the 6141A02033514.
three-phase Vienna rectifier. Owing to the proposed redundant
vector pre-selection, the computational burden of the proposed

1012 IET Electr. Power Appl., 2018, Vol. 12 Iss. 7, pp. 1006-1013
© The Institution of Engineering and Technology 2018
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