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Biochar as a Partial Cement Replacement Material for Developing Sustainable


Concrete: An Overview

Article in Journal of Materials in Civil Engineering · December 2021


DOI: 10.1061/(ASCE)MT.1943-5533.0003987

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State-of-the-Art Review

Biochar as a Partial Cement Replacement Material for


Developing Sustainable Concrete: An Overview
Kang-Hao Tan 1; Tian-Yu Wang 2; Zu-Heng Zhou 3; and Ying-Hong Qin, M.ASCE 4

Abstract: Biochar (BC) is a porous carbon formed by pyrolysis of biomass at high temperatures under anoxic conditions. The use of
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pulverized BC as a cementitious materials mixture has recently gained research momentum because this usage can lock BC in inert materials
and reduce cement consumption simultaneously. This paper presents a review on the use BC particles as an additive or cement replacement in
cementitious composites over the last few decades. It comprehensively reviews and discusses the physicochemical properties of BC, as well
as the influence of BC on the hydration kinetics, workability, physical properties, mechanical properties, and durability of mortar or concrete.
The replacement of cement with 1%–3% BC, in weight, decreases the permeability and increases the mechanism strength of cementitious
composites. The properties of the BC-cement composites is closely related to the carbonaceous particle fineness, feedstock, pyrolysis temper-
ature, and treatment method of the BC. Further research is expected to discover BC-based cementitious material for preparing a specific BC
for a specific use as cementitious mixture. DOI: 10.1061/(ASCE)MT.1943-5533.0003987. © 2021 American Society of Civil Engineers.
Author keywords: Biochar; Cementitious material properties; Alternative cement; CO2 sequestration.

Introduction reach about 870 kg CO2 equivalent (CO2 -e), of which 66% is re-
lated to the carbon retention effect of biomass charcoal (Roberts
The latest International Energy Agency report showed that global et al. 2010). Roberts et al. (2010) analyzed the life cycle assessment
carbon dioxide (CO2 ) emissions hit a record high of 33 billion tons of BC technology applications, and found that BC has positive eco-
in 2019 (Saint Akadiri et al. 2020), of which cement production nomic benefits when considering the value of carbon sequestration.
was responsible for about 1.8 Gt (1 Gt = 1 × 109 t), accounting Lehmann (2009) and Pratt and Moran (2010) found that BC shows
for 5%–8% of the global anthropogenic emissions (Olajire great advantages in both carbon sequestration capacity and cost
2013; Worrell et al. 2001; Xi et al. 2016). Excessive CO2 can effectiveness.
be reduced if the carbon is sequestrated and kept from entering Recently, BC has become a new outlet in the field of building
Earth’s atmosphere (Tsang et al. 2008; Ornstein et al. 2009; materials, in which BC is used as a supplementary of cement and/or
Zeng 2008; Kheshgi 1995; Kumar et al. 2018). A new carbon- as a filler in concrete materials. Gupta and Kua (2017) discussed
sequestration technology is to pyrolyze biomass to biochar (BC) and summarized the critical factors such as preparation condition
and then to use pulverized BC as a cement supplementary material, and properties of BC, which make BC suitable for carbon seques-
a process that reduces cement production and locks carbon in inert tration additives in cement composites. Praneeth et al. (2020) found
cementitious materials simultaneously (Carmi et al. 2019; Eloka- that a 50-mm cube concrete containing 4 (% by weight) of BC can
Eboka et al. 2019; Lehmann et al. 2006). BC is a fine-grained additionally store 0.124 kg of CO2 uptake due to carbonation. Wei
and porous material produced by pyrolyzing biomass under anaero- et al. (2012) confirmed that if the BC formed was saturated with
bic or oxygen-limiting conditions (Zubin 2010; Singh et al. 2010). carbon dioxide before being deployed to the building materials, it is
Pyrolysis of feedstock biomass (to produce BC) reduces other possible to sequester an additional emissions of about 300 kg
greenhouse gas, such as CH4 and N2 O (Li et al. 2015; CO2 -e per ton of dry raw material per gram of BC. Other studies
Mahoutian and Shao 2016; Alhashimi and Aktas 2017). For exam- found that the fine carbonaceous particles could introduce internal
ple, the carbon negative effect per ton of biomass raw material can curing and a filler effect, improving mechanical and durability
1
properties of cementitious material via pore-blocking action and
Research Student, College of Civil Engineering and Architecture, densification. Ahmad et al. (2015) found that the use of BC pro-
Guangxi Univ., 100 Univ. Rd., Nanning, Guangxi 530004, China. ORCID:
duced from bamboo waste (0.08% by weight of cement) increased
https://orcid.org/0000-0002-8922-9084. Email: haokangtan@163.com
2
Research Student, College of Civil Engineering and Architecture,
the toughness and flexural strengths of cement composites by
Guangxi Univ., 100 Univ. Rd., Nanning, Guangxi 530004, China. Email: 103% and 66%, respectively. Similarly, Gupta et al. (2018c) in-
tywang@163.com creased the 28-day compressive strength and antipermeability of
3
Research Student, College of Civil Engineering and Architecture, cement composites with the 1%–2% dosage of BC. Akhtar and Sar-
Guangxi Univ., 100 Univ. Rd., Nanning, Guangxi 530004, China. Email: mah (2018) examined the mechanical properties of 168 mortar
477696504@qq.com samples with replacement of cement by up to 1.0% using wood
4
Professor, College of Civil Engineering and Architecture, Guangxi waste BC, and found that carbonaceous particles slightly increased
Univ., 100 Univ. Rd., Nanning, Guangxi 530004, China; Key Laboratory the splitting tensile and flexural strength of the concrete. These
of Disaster Prevention and Structural Safety of Ministry of Education,
encouraging outcomes solved twofold problems by minimizing
Nanning, Guangxi 530004, China (corresponding author). Email: yqin1@
mtu.edu
the energy-extensive use of hydraulic cement and providing a
Note. This manuscript was published online on September 27, 2021. strategy to the management problem of waste biomass (Zhang
Discussion period open until February 27, 2022; separate discussions must et al. 2020; Makul 2019). Thus the use of BC particles as cement
be submitted for individual papers. This paper is part of the Journal of admixture or cement replacement in cement composites is
Materials in Civil Engineering, © ASCE, ISSN 0899-1561. environment-beneficial, sustainable, and symbiotic. While most

© ASCE 03121001-1 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2021, 33(12): 03121001


of these studies focus on using carbonaceous particles for road hydration process or fill the gap of the hydration productions. A
construction, there is not a systematic review about the role of typical internal pore structure of waste wood BC is further illus-
BC as additive and cement replacement. trated in Fig. 2. Honeycomb-like structure shapes can be clearly
This paper’s objective is to present an exhaustive review of the seen on the surface of carbonaceous particles, resulting in the re-
most current explorations of incorporating BC particles as admix- lease of volatiles from the raw material or the inheritance of bio-
ture and cement replacement in BC-cement composites. The paper logical capillary structure. These particles have a circular pore
synthesized and analyzed the physical and chemical properties of structure and consist of particles of various sizes (range from 10
BC, the influence of carbonaceous particles on the fresh properties, to 50 μm), which determines the accessibility of the active sites
and the mechanical properties and durability of hardened mortar and mass transfer limitation. Likewise, the macropore size range
and concrete. The further work of BC particles in cement concrete of 10–30 μm in BC was advantageous in retaining and storing
is highlighted. moisture (Yu et al. 2017; Atkinson et al. 2010; Ponnusamy et al.
2020).
The chemical properties of BC are also potentially relevant to
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General Properties of BC BC applications in cementitious materials. Table 1 compares the


chemical composition of four types of BC used in this study (Li
BC is a substance with similar properties to charcoal, which can be and Zhao 2003; Massazza 2003; Weber and Quicker 2018; Liu
produced by pyrolysis, gasification, or pyrolysis of various biomass et al. 2010), among which switchgrass BC shows significantly
raw materials (such as energy crops, forest waste, bioprocessing higher SiO2 content compared to rice husk BC, bagasse BC, and
waste, or biomass from other agricultural sources) (Bridgwater hardwood BC, respectively. In the case of switchgrass BC, the con-
2003; Mašek et al. 2013; Scheer et al. 2011; Jones et al. 2011; tent of SiO2 is 43.63%, and the total amount of SiO2 , Al2 O3 , and
Yu et al. 2017). Pulverized BC has particle sizes similar to tradi- Fe2 O3 is approximate to 50%, which is the minimum requirement
tional portland cement (Fig. 1). Table 1 represents some physical of class F pozzolan, according to ASTM C618 (ASTM 2019). This
and chemical properties of BC particles and ordinary portland ce- implies that switchgrass BC exhibits a stronger initial hydration
ment (OPC). These physicochemical properties of a specific BC are reaction with cement and combines to produce hydrated calcium
generally different, depending on the raw materials as well as the silicate. Additionally, rice husk BC contains a large amount of alu-
preparation conditions. For the specific gravity, the BC particles mina oxide and silica, indicating that it is capable of producing cal-
have far slighter specific gravity than OPC as given in Table 1. Con- cium silicate hydrate (Jamil et al. 2016; Abood and Bin 2010;
sequently, a larger volume is expected even if a tiny portion of Abdul Rahim et al. 2015). Bagasse BC and hardwood BC show
OPC, by mass, is replaced by BC particles. Due to the low specific similar chemical composition with low SiO2 content of 5%–7%,
gravity of BC, BC-cement concrete is lighter than traditional ce-
a property that may be attributed to pyrolysis fixes carbon in
ment concrete (Cuthbertson et al. 2019).
the structure of BC by decomposition of cellulosic compounds
The specific surface area and size distribution of pulverized BC
and lignin (Muthukrishnan et al. 2019), while the content of sul-
particles are critical to the properties of BC-cement concrete. Pre-
phur trioxide in all BC types is less than 4% (i.e., the maximum
vious studies (Thomas et al. 2012) have reported that smaller par-
allowable limit for application as pozzolanic admixture) (ASTM
ticle sizes and larger surface areas are beneficial to a faster cement
2019), which may be inappropriate for the cement substitute.
hydration. However, particle sizes and specific surface areas of a
specific BC vary greatly, depending on the grinding mill and du-
ration of grinding (Rukzon et al. 2009; Varadharajan et al. 2020;
Mosaberpanah and Umar 2020). In general, milling BC can signifi- Effect of BC on the Properties of Fresh Paste
cantly reduce the BC’s particle size but increase the surface area
(Abu Bakar et al. 2011). As shown in Fig. 1, the particle grading Hydration Kinetics
of pulverized BC is very wide, from 1 to 100 μm. About 50% of the
Most mineral admixtures such as fly ash (Sakai et al. 2005;
BC particles is finer than 10 μm, which is equivalent to that of
Deschner et al. 2012), silica fume (Hidalgo Lopez et al. 2008),
OPC. This fine particles of BC can participate in the cement
and slag (Kolani et al. 2012; Kourounis et al. 2007) retard the heat
of hydration. Differently, the effect of BC on the kinetics of
Portland cement hydration is highly depend on the specific surface
area and mineral composition, which is controlled by the great vari-
ability of feedstocks and pyrolysis conditions (Shaaban et al. 2013;
Dixit et al. 2019). Figs. 3(a and b) shows the isothermal calorimetry
measurements of normalized hydration heat evolution of cement
paste composed of BCs derived from different biomass source
and preparation conditions, respectively. It is found that the calo-
rimetry heat profiles of the BC-cement system and of the OPC sys-
tem are similar in shape but different in magnitude at moist curing
conditions. The addition of 2 (% by weight) of inert carbonized
Wakefield, Algae, and Vermont particles slightly increases in the
magnitude of cement composites hydration peak. This may be
attributed to the presence of BC particles can accelerate the hydra-
tion of cement, promoting the nucleation and growth of hydration
products (Berodier and Scrivener 2014). However, the hydration
peak magnitude is decreased in the case of Hoffman BC, compared
Fig. 1. Particle size distributions of ordinary portland cement and BC to that of plain paste [Fig. 3(a)]. This reduction difference is the con-
particles. sequence that the low pore volume and surface area of Hoffman BC,

© ASCE 03121001-2 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2021, 33(12): 03121001


© ASCE

Table 1. Comparison of physicochemical properties of BC particles and cement


Physicochemical properties OPC BBC RHBC SBC HBC Remarks
Specific gravity (g=cm3 ) 3.05 0.2–1.1 — 1.1–1.3 0.5–0.6 The BC particles have far slighter
specific gravity than OPC.
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SiO2 (%) 20.44 7.84 15.77 43.62 5.67 The total amount of SiO2 , Al2 O3 ,
Al2 O3 (%) 2.84 0.43 0.03 0.49 0.60 and Fe2 O3 is approximate to 50%
Fe2 O3 (%) 4.64 1.19 0.05 0.76 2.36 in SBC, indicating it shows a
stronger initial hydration reaction
with cement and combines to
produce hydrated calcium silicate
according to ASTM C618 (ASTM
2019).
CaO (%) 67.73 6.00 0.19 3.65 22.37 —
MgO (%) 1.43 0.74 0.04 1.55 0.48 —
SO3 (%) 2.20 — 0.03 0.99 0.27 —
Na2 O and K2 O (%) 0.28 2.48 1.06 6.07 1.41 —
MnO (%) 0.16 0.06 0.02 0.15 0.83 —
P2 O5 (%) — 0.44 0.15 3.86 0.20 —
LOI (%) 1.8 78.97 — — 0.51 —
Particle size (μm) 10–40 — >1 mm — 1–1.5 mm 1. Specific surface area and size
Pore volume (m3 =g) — 0.15–0.94 0.10 3.02 2.07 distribution of BC particles is
Specific surface area (m2 =g) 1.75 202 164 132 3.82 highly depend on the raw
Pozzolan reactivity — 620 600 — — materials, preparation
conditions, and grinding time.
03121001-3

2. The smaller particle size in


concrete can make the larger
surface area react more
effectively with alkaline
environment.
3. Compared to the cement,
carbonaceous particles show
the higher specific surface area.
These particles can participate
in the cement hydration process
or fill the gap of the hydration
productions.
References Li and Zhao (2003) Weber and Quicker (2018), Foo and Hameed (2011) Sadaka et al. (2014) Kercher and Nagle (2003) —
and Massazza (2003) Liu et al. (2010), and Zeidabadi et al. (2018) and Choi et al. (2012) and Wahi et al. (2017)
Lee et al. (2013),
and Zeidabadi et al. (2018)
Note: BBC = bagasse biochar; RHBC = rice husk biochar; SBC = switchgrass biochar; and HBC = hardwood biochar.
J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2021, 33(12): 03121001


This continual of hydration indicates that internal curing by pre-
soaked BC can reduce the adverse effect of external drying on
cement hydration.
Although the effect of BC on cement hydration has been con-
firmed in experiments, the quantitative effect of BC on hydration
kinetics of cement remains unclear. Particularly for the preparation
of modern high-performance concrete, it is often necessary to add
fly ash, silica powder, two or even more admixtures to improve the
hydration heat of cement hydration, and thus a more quantitative
understanding of the effect of BC mixed with other admixtures on
cement hydration is needed.

Fluidity and Setting Time


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The large specific surface area of BC particles makes it capable of


Fig. 2. SEM micrograph of waste wood BC particles at large absorbing free water in the mix, improving the water retention of
magnification. fresh paste and increasing the water demand of the mix. Experi-
mental studies by Gupta et al. (2018c) and Tan et al. (2020) have
shown that the average fluidity of BC-mortar mixtures reduced by
10%–30%, depending on the type of BC and the amount of cement
which reduces the efficiency of providing additional nucleation sites replaced. Choi et al. (2012) attributed the increased BC dosage sig-
for cement hydration (Gupta et al. 2020). nificantly reduced fluidity because the water inside the slurry was
In addition, the hydration kinetics of cement composites is re- absorbed by the porous structure of carbonaceous particles. The
lated to the presence of impurities and saccharides in the BC (Li carbonaceous particles structure also exhibited high cations ex-
et al. 2004; Juenger and Jennings 2002; Kochova et al. 2017). As change capacity via binding to other cations in the cement paste
shown in Fig. 3(b), it can be observed that BC prepared from sor- (Liang et al. 2006). If finer and higher dosages of BC are to be
ghum slightly retard in hydration kinetics (about 2 h) and decrease used, the addition amount of superplasticizer should be improved.
in peak magnitude compared with plain paste. Pyrolyzing sorghum Reports in Gupta et al. (2018a) revealed that the superplasticizer
at 500°C decomposes its cellulose and hemicellulose completely, contents had to increase greater than 2% for mixed wood saw dust
which are the source of saccharides that hinder the hydration of BC with a particle size of 15.6 μm and a specific surface of
cement (Gupta et al. 2020). The kinetics of BC-cement hydration 196.2 m2 =g. Supplying moisture to the internal supplement of pre-
is also influenced by pretreatment of BC and curing conditions. soaked BC is a viable option to minimize the extract of water from
Gupta and Kua (2018) compared the degree of 28-day hydrations the mix. It is thus necessary to understand the fluidity of the mix
of plain paste and cement paste that contained presoaked and dry that contains saturated BC particles as an alternative cementitious
BC, respectively, and found that both the BC-cement paste and material.
plain paste at moist curing hydrates greater than those at air curing How BC types, mixing amount, and the mixing process of a
condition. The improvement is because of the moist curing system BC-based cementitious mix affect the setting time remains unclear.
continually supplies moisture for cement hydration. Compared Previous studies (Tan et al. 2020) found that BC particles would
with moist curing condition, the hydration degree of a cement paste shorten the setting time of fresh paste, and as the BC content in-
with presoaked under air curing condition could be significantly creased, the acceleration effect decreased to varying degrees. The in-
improved for the water retained in the BC. Air cured presoaked itial and final setting times of cement mortars containing 1%–10%
BC300 and presoaked BC500 samples show 9% and 11% greater BC decrease with the increase of the replacement level. Shortening
hydration degree than air cured control paste, respectively. It is of setting time is the result of filler effect and reduction of free water
speculated that the water released from presoaked BC’s pores by carbonaceous particles. Similarly, Gupta et al. (2018a) found that
can continue hydration even when the external conditions are dry. the incorporation of saw dust BC significantly shortened the initial

(a) (b)

Fig. 3. Effects of different BC types on hydration heat evolution of cement paste: (a) feedstock types; and (b) pyrolysis temperature. (Data from Gupta
et al. 2020.)

© ASCE 03121001-4 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2021, 33(12): 03121001


setting time of cement mortar, but had little effect on the final setting incorporating BC. Recent reports (Cuthbertson et al. 2019; Lee
time. An addition of 2% mixed wood saw dust BC-mortar was et al. 2019) utilized BC as a filler for improving the thermal resis-
reduced the initial and final setting time by nearly 80 and 40 min, tance of the concrete material. It was found that when the BC dos-
respectively. Another explanation is that fine BC particles act as age was 2%, the BC-concrete had the lowest thermal conductivity,
“seeds” for cement hydration, producing an earlier generation of ce- which was about 0.19 W=ðm · KÞ and was far lower than traditional
ment hydration products (Lawrence et al. 2003; Restuccia et al. 2017). portland cement concrete [0.62 ∼ 3.3 W=ðm · KÞ]. The decrease of
In summary, replacing a small quantity of cement by pulverized thermal conductivity would inevitably help to improving thermal in-
BC in mortar or concrete mixtures increases water demand for a sulation, and limit the thermal bridging effects in building materials
given consistency (Choi et al. 2012; Gupta et al. 2018b, c; (Berardi and Naldi 2017; Khoukhi 2018). This improvement is im-
Gupta and Kua 2019; Gupta et al. 2018a). More water-reducing portant to reduce energy consumption for building heating or cool-
agents are required to counteract the high water absorption of ing. In addition, the incorporation of BC also increases the sound
BC to meet the flowability requirements of fresh paste. At the same absorption coefficient of concrete across a range of 200–2,000 Hz,
time, it is difficult to generalize the suitability of superplasticizer because it creates pore networks with the concrete (Cuthbertson et al.
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that is suitable for all BC types, because the Si-O chemical bond 2019). Modified BCs have also been found to have good electrical
in different BC types affects the compatibility of cement concrete. conductivity and thus can be used as an electromagnetic shielding
The high-performance superplasticizer is expected to realize the material for making military communication base station facilities
efficient and large-scale application of BC in cement concrete. (Khushnood et al. 2016).
BC is regarded as a new kind of renewable and ecofriendly func-
Fresh Density and Air Content tional material in the future, contributing to the good anatomical
structure and physicochemical properties, while coupled with its
BC addition reduces the fresh density of mortars but increases their accessibility, low cost, and carbon negative. To promote the recy-
air content. Because the specific gravity of BC is lower than that of cling of biomass waste, we look forward to a shift in the develop-
common mineral admixtures and as BC has pores that hold air or ment of the next generation of BC produced with specific and
water inside, the fresh density of a mortar decreases with the in- controlled properties for particular uses.
crease of BC dosages [Fig. 4(a)]. While the decreasing rate is differ-
ent for different BC types, the trend is similar, that is, increasing the
dosage of the BC from 0% to 5% can decrease the density of the Mechanical Properties
mortar by 100 kg=m3. Correspondingly, the addition of BC dos-
The compressive strength of cement mortar/concrete mixed with
ages increases the air content of mortars [Fig. 4(b)], with the in-
BC is affected by water-cement ratio (w=c), BC dosages, types, and
creasing rate depending on the type of BC. The air content in the
curing conditions. There is consensus that optimizing the dosage of
mortar containing food waste BC is respectively higher than that
BC in the admixture enhances the mechanical properties. Gupta
containing either wood saw dust BC or rice waste BC, especially
when the BC content is greater than 5%. The difference is due to the et al. (2018a) investigated the effect of various cement replacement
low adsorption capacity of food waste BC, resulting in more free levels, with mixed wood saw dust BC (1%, 2%, and 5%) on the
water volumes being added to the fresh cement paste (Gupta et al. mechanical strength of mortar, and found that the optimal amount
2018a). of mixed wood saw dust BC as partial cement replacement is 1%.
When the mixed wood saw dust BC dosages up to by 5%, the 28-day
strength decreased by 10%–15%, compared to the sample with the
Effect of BC on the Properties of Hardened Paste optimum amount (Table 2). In addition to the dosage, the feedstock
of BC also influences the compressive strength of BC-cement com-
posites. It is found that a mortar with mixed wood saw dust BC ex-
Thermal, Acoustic, and Electrical Properties hibited better compressive strength than that of mortar with food
of BC-Cement Composites
waste BC and rice waste BC (Gupta et al. 2018a). This difference
BC has low thermal conductivity and highly-porous structure that was attributed to that mixed wood saw dust BC had a greatly higher
are helpful of improving the thermal properties of concrete pore structure and surface areas.

(a) (b)

Fig. 4. Effects of fresh cement paste containing different proportions of BC: (a) fresh density; and (b) air content. (Data from Gupta et al. 2018a.)

© ASCE 03121001-5 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2021, 33(12): 03121001


Table 2. Effect of BC dosages on the compressive strength of mortars
28-day
compressive
Compressive strength (MPa) strength (MPa)
BC % by % by Moist Air
types weight w=c 7 days 28 days 56 days References BC types weight w=c curing curing References
CK 0 0.40 34.76 48.82 — Gupta et al. CK 0 0.50 64.86 53.34 Gupta and
FWBC 1 0.40 40.04 58.08 — (2018a) MWBC (size range 0.25 0.50 61.78 58.36 Kua (2019)
2 0.40 38.16 54.09 — of 0.1–2 μm) 0.50 0.50 69.66 69.61
5 0.40 — — — 1.0 0.50 70.54 66.04
RWBC 5 0.40 35.02 49.25 — 2.0 0.50 70.59 65.76
1 0.40 36.03 53.56 — MWBC (size range 0.25 0.50 67.87 60.87
5 0.40 31.96 41.10 — of 2–100 μm) 0.50 0.50 68.00 63.45
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MWBC 1 0.40 — — — 1.0 0.50 70.30 62.45


2 0.40 35.21 45.40 — 2.0 0.50 69.40 56.43
5 0.40 32.07 43.01 — CK 0 0.40 58.62 42.16 Gupta and
HBC 0 0.50 — 43.7 56.3 Choi et al. Dry BC300 2.0 0.40 59.68 47.59 Kua (2018)
5 0.50 — 46.5 60.5 (2012) Dry BC500 2.0 0.40 63.90 49.24
10 0.50 — 41.3 52.3 Presoak BC300 2.0 0.25 69.84 60.94
15 0.50 — 34.6 48.9 Presoak BC500 2.0 0.22 71.82 63.85
20 0.40 — 25.9 28.4 CK 0 0.40 — 72.05 Sirico et al.
CK 0 0.50 46.32 58.43 — Gupta et al. MWBC (produced 1.0 0.40 — 69.12 (2020)
BC300 1 0.50 56.85 59.68 — (2018c) by gasification) 2.5 0.40 — 62.08
BC500 1 0.50 61.27 63.87 — — — — — — —
Note: FWBC = food waste biochar; RWBC = rice waste biochar; MWBC = mixed wood saw dust biochar; HBC = hardwood biochar; and BCXXX = biochar
prepared at a pyrolysis of XXX °C.

Early strength gain (within the first 3–7 days) generally in- replacement level (1%), a trend that is similar to the compressive
creases with the growth of BC. Gupta et al. (2018c) found that the strength. The tests on flexural strength of BC-cement composites
maximum strength improvement of BC-mortar achieved at 7 days were reported by Tan et al. (2020), Gupta et al. (2018a, c), Gupta
was 35%, whereas it was only 16% at the 28-day age. BC affects nad Kua (2018), and Restuccia et al. (2017). They suggested that
the early strength gain probably due to the fact that the carbonized 1%–3% addition of BC was propitious to improve the flexural
particles in the mortar absorb the water originally prepared for ce- strength of cement composites. Figs. 5(a and b) show the 7- and
ment hydration at the early stage of mixing and inhibit the secon- 28-day flexural strength of BC-contained mortars with different
dary hydration. One idea to increase strength growth rate is to feedstock types and pyrolysis temperature, respectively (Gupta
choose suitable mixing. For strongly absorbent material, BC used et al. 2018a; Tan et al. 2020). It is found that the average flexural
for the mortar mix should be submerged in water for complete sat- strength of mortars with 1% addition of mixed wood BC is signifi-
uration before mixing, thus preventing them from absorbing part of cantly higher, while the addition of food waste BC and rice waste
the mixed water in the early stage of mortar hardening (Gupta and BC affects the flexural strength negligibly. Similar observations are
Kua 2018). Table 2 lists the existing experimental studies about the reflected in the case of pyrolysis temperature. The 28-day flexural
effect of BC from different feedstock on the compressive strength strength of cement mortars containing BC particles pyrolyzed at
of cement mortar. 600°C and 700°C is higher than that of produced from 400°C to
Compared with compressive strength, the addition of BC does 500°C [Fig. 5(b)]. One possible reason is that carbonaceous particles
not dramatically influence the flexural strength improvements. The pyrolyzed at higher temperature are more irregular than ones at lower
flexural strength of a hardened concrete peaks at the same cement pyrolysis temperatures (Azargohar et al. 2014; Fu et al. 2012); these

Fig. 5. Characteristics difference of BC shows a noticeable effect on flexural strength: (a) feedstock types; and (b) pyrolysis temperature. BCXXX =
biochar prepared at a pyrolysis of XXX °C.

© ASCE 03121001-6 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2021, 33(12): 03121001


Fig. 7. Comparison of the water penetration depth of mortars in moist-
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Fig. 6. Typical load-deformation (CMOD) curves for cement compo- and air-curing. (Data from Gupta and Kua 2018.)
sites with and without carbonaceous particle inclusions. (Data from
Ahmad et al. 2015; Khushnood et al. 2016.)
transition zone. Tan et al. (2020) found that replacing 1% cement
effectively restricted the water absorption of mortar, and that the
particles exhibit more surface area of interaction with the surround- mortars with BC produced from lower pyrolysis temperature had
ing cement paste to restrict crack propagation (Restuccia et al. 2017). stronger the capillary water absorption. Analogously, Gupta et al.
The load-deformation (F-δ) curves of mortar paste containing (2018a) used the infiltration height method to determine the imper-
two types of carbonized particles are compared in Fig. 6 (Ahmad meability of mortar containing different BC types. The experimental
et al. 2015; Khushnood et al. 2016). The addition of 0.8% of hazel- results showed that the antiseepage effect on mortar depends on the
nut shell BC increases fracture energy by about 60%, compared BC’s feedstock, with the best effect for mixed wood saw dust, fol-
with plain cement paste. This increment may be related to the crack lowed by food waster, and other feedstock. Gupta and Kua (2018)
deflection mechanism introduced by carbonized particles in cement further tested the impermeability of concrete under the condition of
paste (Restuccia and Ferro 2016a; Restuccia et al. 2017; Restuccia moist curing and air curing, and found that with time elapse, the
and Ferro 2016b). Furthermore, the pretreatment of BC also signifi- impermeability of samples cured by moist curing was much higher
cantly affects the energy absorption capability of cement composites than that by the air curing mortar (Fig. 7). They argued that the water
such as mortar and concrete. Ahmad et al. (2015) found that the spec- released by BC particles promotes secondary hydration, producing a
imens containing untreated carbon bamboo particles showed an in- new hydration product to fill the pore cracks in the mortar. Similar
crease in total toughness value with a maximum increment of 23%, results are reported by Canedamartinez et al. (2019), who found that
with an optimum addition of 0.08%. In the case of chemical treat- although a BC replacement of 20% cement increased the total pore
ment, the increment was 31% even for a smaller addition of carbon- volume by 10%, the pores in BC-cement hardeners consisted most of
ized material. As the ductility of a concrete increases with its cementitious pores and the capillary pores larger than 10 μm were
strength, these BC particles can modify the typical brittle behavior much lower than those in the blank control group. The pore charac-
of the cement paste by giving a ductile behavior to the cement-based teristics indicate that BC particles act as a hygroscopic filler that im-
composites, which become new ways for improving mechanical proves the water absorption and retention capability of pervious
properties to enhanced functionalities in the future. concrete production.
Existing studies have reported that the BC addition alter the
elastic modulus of mortar very limited. This may be attributed to
the lower elastic modulus of added BC particles than mortar paste. Dry Shrinkage
Gupta et al. (2018c) found that the addition of 1% of BC pyrolyzed One of the main causes of concrete cracking is shrinkage due to the
at 300°C and 500°C slightly increased elastic modulus by about 3% evaporation of water adsorbed in capillary pores (Paris et al. 2016).
and 5%, respectively, compared to plain cement paste. However, The shrinkage of cement-based composites is related to water con-
further increasing the BC dosage decreases the elastic modulus sumption, increasing with the water content in mixtures and the
due to the higher volume occupied by the low modulus BC. Fur- cement paste-to-aggregate ratio of the paste.
thermore, Gupta et al. (2018a) further found that the elastic modu- Previous studies have reported that mixtures with auxiliary ce-
lus of mortar containing BC increased linearly with the percentage mentitious material exhibited greater drying shrinkage than the
of carbon content, that is, the elastic modulus of BC had a positive OPC (Bendapudi and Saha 2011; Hemalatha and Ramaswamy
effect on the static elastic modulus of mortar. 2017; Paris et al. 2016). In particular, mixtures containing BC par-
ticles have a finer pore structure than OPC mixtures. For this rea-
son, smaller capillary voids are present in these mixtures and cause
Water-Tightness Properties greater drying shrinkage because of the removal of water from
The water-tightness is a parameter that is used to evaluate the these voids. Gupta et al. (2018c) examined the influence of BC par-
intrusion and corrosion ability of cement-based composites to resist ticles on the drying shrinkage of cement mortar with varying dos-
external ingressive ions such as Cl− , SO2−4 . In general, a hardened ages of BC as a partial replacement of cement, and found that the
paste with low permeability or poor water absorption is conducive to maximum shrinkage rate appeared at the first four days and were
improve the durability of the structure (Gupta and Kua 2020). The unchanged after 56 days (Fig. 8), and that the addition of 1% BC
use of BC, especially in fine particles, reduces sorptivity and water pyrolyzed at 300°C and 500°C increased the shrinkage 26% and
penetration in mortar or concrete by improving the inhomogeneity 12%, respectively. This difference in drying shrinkage is because
in the microstructure of hydrated cement mortar, especially the pres- pore structure and hydrophilic properties of BC produced at differ-
ence of macropores and large crystallization products in the ent pyrolysis condition is different. Further studies are needed to

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J. Mater. Civ. Eng., 2021, 33(12): 03121001


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Fig. 8. Drying shrinkage of mortars containing different BC dosage. Fig. 9. Pozzolanic reactivity of different BCs. RHB = rice husk
(Data from Gupta et al. 2018c.) biochar; BB = bagasse biochar; TRHB = pretreated rice husk biochar;
and TBB = pretreated bagasse biochar. (Data from Zeidabadi et al.
2018.)

understand the effect of various levels of different types of BC on


the shrinkage properties of mortar.
Fig. 9 compares the effects of pretreatment and agricultural waste
type on pozzolanic reactivity (Zeidabadi et al. 2018). This reveals that
Mechanism Related to the Strength Improvement of rice husk BC particles could be used as supplementary cementitious
BC-Cement Composites materials in the cement-based composites due to its high content of
silica. The pretreatment improved fixed/consumed calcium hydroxide
Microaggregate Effect compared to the unpretreated samples. The pozzolanic activity of
treated and unpretreated rice husk BC is higher than the treated
BC particles are inert chemically and play a positive role in mortar and unpretreated bagasse BC. The reason is that pretreated rice husk
and concrete based on its microaggregate effect. The fineness of BC has the higher amorphous silica phase of unpretreated rice husk
BC particles is one of the major factors that control the properties one. For instance, the concrete samples containing 5% of pretreated
of BC-based cementitious materials. When a certain amount of BCs rice husk BC with a compressive strength of about 42 MPa (28 days),
are mixed into the concrete, these particles are filled between the which is 13% and 36% greater than the unpretreated rice husk BC and
aggregate voids and the fine aggregates to make the cement colloid the control mortar, respectively (Zeidabadi et al. 2018). An increment
dense. At the same time, the secondary hydration of BC produces of concrete strength due to the addition of BC may be related to a
new substances that block the capillary channel, reducing macro- pozzolanic reaction at later stages.
pores and making cement colloids denser. Zeidabadi et al. (2018)
found that a small quantity of rice husk BC in cement composites
led to approximately 12% increment in compressive strength com- Future Research
pared to the control sample. Cuthbertson et al. (2019) prepared the
BC by pyrolysis of agricultural waste at a high temperature and Although it has been demonstrated that BC can be used as a
used it as a filler to make standard concrete samples, finding that potential replacement for improving BC-based cementitious materi-
the addition of BC improves the tensile strength and compressive als, more research is needed before this material can be accepted by
strength. When BC acts as a filler, the compressive strength of con- the industry. To date, there has been sparse information to examine
crete samples with fine BC is greater than that of samples with the long-term durability properties of concrete containing these
coarse ones (Gupta and Kua 2019). Similar results have been re- carbonaceous particles. Although the short-term (<180 days) perfor-
ported that ultrafine carbon particles accelerated in the process of mance, such as basic mechanical properties, is known, the long-term
concrete hydration, and provided nucleation sites to produce more performance of concrete exposed to high salinity, high alkalinity,
hydration products at the early stage of hydration (Berodier and freeze-thaw conditions, high temperature, high sulfates, and/or other
Scrivener 2014). harsh environments remains unknown. More notably, BC adsorbed
and captured CO2 can be permanently locked carbon in building
concrete structures through carbonate mineralization. If later car-
Pozzolana Effect
bonization causes corrosion problems of corroded reinforced con-
Whether a BC can be used as a pozzolan material depends on the crete, the durability of concrete structures can be undermined (Gupta
silica level of the BC. The reactivity of the pozzolan can be tested and Kua 2017). In addition, it also remains unknown whether the
by the Chapelle test, which is performed by reacting calcium hydration matrix of BC-contained cement materials helps immobi-
hydroxide with diluted pozzolanic slurry at 95°C (203°F) for 18 h. lize heavy metals and other hazardous elements in the hydration ma-
According to the definition by ASTM C618 (ASTM 2019), when trix. Therefore, future research should be wrestled with this problem.
pozzolan is in an ultrafine ground state, that silica can bind to the The properties of admixtures are important because the proper-
hydration product CaðOHÞ2 to form a stable calcium silicate with ties of commercial concrete are often affected by the number of
cementitious properties. Generally, the total silica contents in ligno- chemical admixtures. However, interactions and effects of chemical
celluloses based BC are greater than manure-based one (Akinyemi admixtures with concrete added to alternative BC remains also un-
and Adesina 2020), indicating BC pyrolyzed from agricultural known. The mechanical properties of concrete should be expanded
waste is more appropriate for the pozzolanicity of material. to fully evaluate the admixture interaction mechanism of BC

© ASCE 03121001-8 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2021, 33(12): 03121001


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