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Biochar As A Partial Cement Replacement Material For Developing Sustainable Concrete: An Overview
Biochar As A Partial Cement Replacement Material For Developing Sustainable Concrete: An Overview
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Abstract: Biochar (BC) is a porous carbon formed by pyrolysis of biomass at high temperatures under anoxic conditions. The use of
Downloaded from ascelibrary.org by GUANGXI UNIVERSITY on 10/10/21. Copyright ASCE. For personal use only; all rights reserved.
pulverized BC as a cementitious materials mixture has recently gained research momentum because this usage can lock BC in inert materials
and reduce cement consumption simultaneously. This paper presents a review on the use BC particles as an additive or cement replacement in
cementitious composites over the last few decades. It comprehensively reviews and discusses the physicochemical properties of BC, as well
as the influence of BC on the hydration kinetics, workability, physical properties, mechanical properties, and durability of mortar or concrete.
The replacement of cement with 1%–3% BC, in weight, decreases the permeability and increases the mechanism strength of cementitious
composites. The properties of the BC-cement composites is closely related to the carbonaceous particle fineness, feedstock, pyrolysis temper-
ature, and treatment method of the BC. Further research is expected to discover BC-based cementitious material for preparing a specific BC
for a specific use as cementitious mixture. DOI: 10.1061/(ASCE)MT.1943-5533.0003987. © 2021 American Society of Civil Engineers.
Author keywords: Biochar; Cementitious material properties; Alternative cement; CO2 sequestration.
Introduction reach about 870 kg CO2 equivalent (CO2 -e), of which 66% is re-
lated to the carbon retention effect of biomass charcoal (Roberts
The latest International Energy Agency report showed that global et al. 2010). Roberts et al. (2010) analyzed the life cycle assessment
carbon dioxide (CO2 ) emissions hit a record high of 33 billion tons of BC technology applications, and found that BC has positive eco-
in 2019 (Saint Akadiri et al. 2020), of which cement production nomic benefits when considering the value of carbon sequestration.
was responsible for about 1.8 Gt (1 Gt = 1 × 109 t), accounting Lehmann (2009) and Pratt and Moran (2010) found that BC shows
for 5%–8% of the global anthropogenic emissions (Olajire great advantages in both carbon sequestration capacity and cost
2013; Worrell et al. 2001; Xi et al. 2016). Excessive CO2 can effectiveness.
be reduced if the carbon is sequestrated and kept from entering Recently, BC has become a new outlet in the field of building
Earth’s atmosphere (Tsang et al. 2008; Ornstein et al. 2009; materials, in which BC is used as a supplementary of cement and/or
Zeng 2008; Kheshgi 1995; Kumar et al. 2018). A new carbon- as a filler in concrete materials. Gupta and Kua (2017) discussed
sequestration technology is to pyrolyze biomass to biochar (BC) and summarized the critical factors such as preparation condition
and then to use pulverized BC as a cement supplementary material, and properties of BC, which make BC suitable for carbon seques-
a process that reduces cement production and locks carbon in inert tration additives in cement composites. Praneeth et al. (2020) found
cementitious materials simultaneously (Carmi et al. 2019; Eloka- that a 50-mm cube concrete containing 4 (% by weight) of BC can
Eboka et al. 2019; Lehmann et al. 2006). BC is a fine-grained additionally store 0.124 kg of CO2 uptake due to carbonation. Wei
and porous material produced by pyrolyzing biomass under anaero- et al. (2012) confirmed that if the BC formed was saturated with
bic or oxygen-limiting conditions (Zubin 2010; Singh et al. 2010). carbon dioxide before being deployed to the building materials, it is
Pyrolysis of feedstock biomass (to produce BC) reduces other possible to sequester an additional emissions of about 300 kg
greenhouse gas, such as CH4 and N2 O (Li et al. 2015; CO2 -e per ton of dry raw material per gram of BC. Other studies
Mahoutian and Shao 2016; Alhashimi and Aktas 2017). For exam- found that the fine carbonaceous particles could introduce internal
ple, the carbon negative effect per ton of biomass raw material can curing and a filler effect, improving mechanical and durability
1
properties of cementitious material via pore-blocking action and
Research Student, College of Civil Engineering and Architecture, densification. Ahmad et al. (2015) found that the use of BC pro-
Guangxi Univ., 100 Univ. Rd., Nanning, Guangxi 530004, China. ORCID:
duced from bamboo waste (0.08% by weight of cement) increased
https://orcid.org/0000-0002-8922-9084. Email: haokangtan@163.com
2
Research Student, College of Civil Engineering and Architecture,
the toughness and flexural strengths of cement composites by
Guangxi Univ., 100 Univ. Rd., Nanning, Guangxi 530004, China. Email: 103% and 66%, respectively. Similarly, Gupta et al. (2018c) in-
tywang@163.com creased the 28-day compressive strength and antipermeability of
3
Research Student, College of Civil Engineering and Architecture, cement composites with the 1%–2% dosage of BC. Akhtar and Sar-
Guangxi Univ., 100 Univ. Rd., Nanning, Guangxi 530004, China. Email: mah (2018) examined the mechanical properties of 168 mortar
477696504@qq.com samples with replacement of cement by up to 1.0% using wood
4
Professor, College of Civil Engineering and Architecture, Guangxi waste BC, and found that carbonaceous particles slightly increased
Univ., 100 Univ. Rd., Nanning, Guangxi 530004, China; Key Laboratory the splitting tensile and flexural strength of the concrete. These
of Disaster Prevention and Structural Safety of Ministry of Education,
encouraging outcomes solved twofold problems by minimizing
Nanning, Guangxi 530004, China (corresponding author). Email: yqin1@
mtu.edu
the energy-extensive use of hydraulic cement and providing a
Note. This manuscript was published online on September 27, 2021. strategy to the management problem of waste biomass (Zhang
Discussion period open until February 27, 2022; separate discussions must et al. 2020; Makul 2019). Thus the use of BC particles as cement
be submitted for individual papers. This paper is part of the Journal of admixture or cement replacement in cement composites is
Materials in Civil Engineering, © ASCE, ISSN 0899-1561. environment-beneficial, sustainable, and symbiotic. While most
SiO2 (%) 20.44 7.84 15.77 43.62 5.67 The total amount of SiO2 , Al2 O3 ,
Al2 O3 (%) 2.84 0.43 0.03 0.49 0.60 and Fe2 O3 is approximate to 50%
Fe2 O3 (%) 4.64 1.19 0.05 0.76 2.36 in SBC, indicating it shows a
stronger initial hydration reaction
with cement and combines to
produce hydrated calcium silicate
according to ASTM C618 (ASTM
2019).
CaO (%) 67.73 6.00 0.19 3.65 22.37 —
MgO (%) 1.43 0.74 0.04 1.55 0.48 —
SO3 (%) 2.20 — 0.03 0.99 0.27 —
Na2 O and K2 O (%) 0.28 2.48 1.06 6.07 1.41 —
MnO (%) 0.16 0.06 0.02 0.15 0.83 —
P2 O5 (%) — 0.44 0.15 3.86 0.20 —
LOI (%) 1.8 78.97 — — 0.51 —
Particle size (μm) 10–40 — >1 mm — 1–1.5 mm 1. Specific surface area and size
Pore volume (m3 =g) — 0.15–0.94 0.10 3.02 2.07 distribution of BC particles is
Specific surface area (m2 =g) 1.75 202 164 132 3.82 highly depend on the raw
Pozzolan reactivity — 620 600 — — materials, preparation
conditions, and grinding time.
03121001-3
(a) (b)
Fig. 3. Effects of different BC types on hydration heat evolution of cement paste: (a) feedstock types; and (b) pyrolysis temperature. (Data from Gupta
et al. 2020.)
that is suitable for all BC types, because the Si-O chemical bond 2019). Modified BCs have also been found to have good electrical
in different BC types affects the compatibility of cement concrete. conductivity and thus can be used as an electromagnetic shielding
The high-performance superplasticizer is expected to realize the material for making military communication base station facilities
efficient and large-scale application of BC in cement concrete. (Khushnood et al. 2016).
BC is regarded as a new kind of renewable and ecofriendly func-
Fresh Density and Air Content tional material in the future, contributing to the good anatomical
structure and physicochemical properties, while coupled with its
BC addition reduces the fresh density of mortars but increases their accessibility, low cost, and carbon negative. To promote the recy-
air content. Because the specific gravity of BC is lower than that of cling of biomass waste, we look forward to a shift in the develop-
common mineral admixtures and as BC has pores that hold air or ment of the next generation of BC produced with specific and
water inside, the fresh density of a mortar decreases with the in- controlled properties for particular uses.
crease of BC dosages [Fig. 4(a)]. While the decreasing rate is differ-
ent for different BC types, the trend is similar, that is, increasing the
dosage of the BC from 0% to 5% can decrease the density of the Mechanical Properties
mortar by 100 kg=m3. Correspondingly, the addition of BC dos-
The compressive strength of cement mortar/concrete mixed with
ages increases the air content of mortars [Fig. 4(b)], with the in-
BC is affected by water-cement ratio (w=c), BC dosages, types, and
creasing rate depending on the type of BC. The air content in the
curing conditions. There is consensus that optimizing the dosage of
mortar containing food waste BC is respectively higher than that
BC in the admixture enhances the mechanical properties. Gupta
containing either wood saw dust BC or rice waste BC, especially
when the BC content is greater than 5%. The difference is due to the et al. (2018a) investigated the effect of various cement replacement
low adsorption capacity of food waste BC, resulting in more free levels, with mixed wood saw dust BC (1%, 2%, and 5%) on the
water volumes being added to the fresh cement paste (Gupta et al. mechanical strength of mortar, and found that the optimal amount
2018a). of mixed wood saw dust BC as partial cement replacement is 1%.
When the mixed wood saw dust BC dosages up to by 5%, the 28-day
strength decreased by 10%–15%, compared to the sample with the
Effect of BC on the Properties of Hardened Paste optimum amount (Table 2). In addition to the dosage, the feedstock
of BC also influences the compressive strength of BC-cement com-
posites. It is found that a mortar with mixed wood saw dust BC ex-
Thermal, Acoustic, and Electrical Properties hibited better compressive strength than that of mortar with food
of BC-Cement Composites
waste BC and rice waste BC (Gupta et al. 2018a). This difference
BC has low thermal conductivity and highly-porous structure that was attributed to that mixed wood saw dust BC had a greatly higher
are helpful of improving the thermal properties of concrete pore structure and surface areas.
(a) (b)
Fig. 4. Effects of fresh cement paste containing different proportions of BC: (a) fresh density; and (b) air content. (Data from Gupta et al. 2018a.)
Early strength gain (within the first 3–7 days) generally in- replacement level (1%), a trend that is similar to the compressive
creases with the growth of BC. Gupta et al. (2018c) found that the strength. The tests on flexural strength of BC-cement composites
maximum strength improvement of BC-mortar achieved at 7 days were reported by Tan et al. (2020), Gupta et al. (2018a, c), Gupta
was 35%, whereas it was only 16% at the 28-day age. BC affects nad Kua (2018), and Restuccia et al. (2017). They suggested that
the early strength gain probably due to the fact that the carbonized 1%–3% addition of BC was propitious to improve the flexural
particles in the mortar absorb the water originally prepared for ce- strength of cement composites. Figs. 5(a and b) show the 7- and
ment hydration at the early stage of mixing and inhibit the secon- 28-day flexural strength of BC-contained mortars with different
dary hydration. One idea to increase strength growth rate is to feedstock types and pyrolysis temperature, respectively (Gupta
choose suitable mixing. For strongly absorbent material, BC used et al. 2018a; Tan et al. 2020). It is found that the average flexural
for the mortar mix should be submerged in water for complete sat- strength of mortars with 1% addition of mixed wood BC is signifi-
uration before mixing, thus preventing them from absorbing part of cantly higher, while the addition of food waste BC and rice waste
the mixed water in the early stage of mortar hardening (Gupta and BC affects the flexural strength negligibly. Similar observations are
Kua 2018). Table 2 lists the existing experimental studies about the reflected in the case of pyrolysis temperature. The 28-day flexural
effect of BC from different feedstock on the compressive strength strength of cement mortars containing BC particles pyrolyzed at
of cement mortar. 600°C and 700°C is higher than that of produced from 400°C to
Compared with compressive strength, the addition of BC does 500°C [Fig. 5(b)]. One possible reason is that carbonaceous particles
not dramatically influence the flexural strength improvements. The pyrolyzed at higher temperature are more irregular than ones at lower
flexural strength of a hardened concrete peaks at the same cement pyrolysis temperatures (Azargohar et al. 2014; Fu et al. 2012); these
Fig. 5. Characteristics difference of BC shows a noticeable effect on flexural strength: (a) feedstock types; and (b) pyrolysis temperature. BCXXX =
biochar prepared at a pyrolysis of XXX °C.
Fig. 6. Typical load-deformation (CMOD) curves for cement compo- and air-curing. (Data from Gupta and Kua 2018.)
sites with and without carbonaceous particle inclusions. (Data from
Ahmad et al. 2015; Khushnood et al. 2016.)
transition zone. Tan et al. (2020) found that replacing 1% cement
effectively restricted the water absorption of mortar, and that the
particles exhibit more surface area of interaction with the surround- mortars with BC produced from lower pyrolysis temperature had
ing cement paste to restrict crack propagation (Restuccia et al. 2017). stronger the capillary water absorption. Analogously, Gupta et al.
The load-deformation (F-δ) curves of mortar paste containing (2018a) used the infiltration height method to determine the imper-
two types of carbonized particles are compared in Fig. 6 (Ahmad meability of mortar containing different BC types. The experimental
et al. 2015; Khushnood et al. 2016). The addition of 0.8% of hazel- results showed that the antiseepage effect on mortar depends on the
nut shell BC increases fracture energy by about 60%, compared BC’s feedstock, with the best effect for mixed wood saw dust, fol-
with plain cement paste. This increment may be related to the crack lowed by food waster, and other feedstock. Gupta and Kua (2018)
deflection mechanism introduced by carbonized particles in cement further tested the impermeability of concrete under the condition of
paste (Restuccia and Ferro 2016a; Restuccia et al. 2017; Restuccia moist curing and air curing, and found that with time elapse, the
and Ferro 2016b). Furthermore, the pretreatment of BC also signifi- impermeability of samples cured by moist curing was much higher
cantly affects the energy absorption capability of cement composites than that by the air curing mortar (Fig. 7). They argued that the water
such as mortar and concrete. Ahmad et al. (2015) found that the spec- released by BC particles promotes secondary hydration, producing a
imens containing untreated carbon bamboo particles showed an in- new hydration product to fill the pore cracks in the mortar. Similar
crease in total toughness value with a maximum increment of 23%, results are reported by Canedamartinez et al. (2019), who found that
with an optimum addition of 0.08%. In the case of chemical treat- although a BC replacement of 20% cement increased the total pore
ment, the increment was 31% even for a smaller addition of carbon- volume by 10%, the pores in BC-cement hardeners consisted most of
ized material. As the ductility of a concrete increases with its cementitious pores and the capillary pores larger than 10 μm were
strength, these BC particles can modify the typical brittle behavior much lower than those in the blank control group. The pore charac-
of the cement paste by giving a ductile behavior to the cement-based teristics indicate that BC particles act as a hygroscopic filler that im-
composites, which become new ways for improving mechanical proves the water absorption and retention capability of pervious
properties to enhanced functionalities in the future. concrete production.
Existing studies have reported that the BC addition alter the
elastic modulus of mortar very limited. This may be attributed to
the lower elastic modulus of added BC particles than mortar paste. Dry Shrinkage
Gupta et al. (2018c) found that the addition of 1% of BC pyrolyzed One of the main causes of concrete cracking is shrinkage due to the
at 300°C and 500°C slightly increased elastic modulus by about 3% evaporation of water adsorbed in capillary pores (Paris et al. 2016).
and 5%, respectively, compared to plain cement paste. However, The shrinkage of cement-based composites is related to water con-
further increasing the BC dosage decreases the elastic modulus sumption, increasing with the water content in mixtures and the
due to the higher volume occupied by the low modulus BC. Fur- cement paste-to-aggregate ratio of the paste.
thermore, Gupta et al. (2018a) further found that the elastic modu- Previous studies have reported that mixtures with auxiliary ce-
lus of mortar containing BC increased linearly with the percentage mentitious material exhibited greater drying shrinkage than the
of carbon content, that is, the elastic modulus of BC had a positive OPC (Bendapudi and Saha 2011; Hemalatha and Ramaswamy
effect on the static elastic modulus of mortar. 2017; Paris et al. 2016). In particular, mixtures containing BC par-
ticles have a finer pore structure than OPC mixtures. For this rea-
son, smaller capillary voids are present in these mixtures and cause
Water-Tightness Properties greater drying shrinkage because of the removal of water from
The water-tightness is a parameter that is used to evaluate the these voids. Gupta et al. (2018c) examined the influence of BC par-
intrusion and corrosion ability of cement-based composites to resist ticles on the drying shrinkage of cement mortar with varying dos-
external ingressive ions such as Cl− , SO2−4 . In general, a hardened ages of BC as a partial replacement of cement, and found that the
paste with low permeability or poor water absorption is conducive to maximum shrinkage rate appeared at the first four days and were
improve the durability of the structure (Gupta and Kua 2020). The unchanged after 56 days (Fig. 8), and that the addition of 1% BC
use of BC, especially in fine particles, reduces sorptivity and water pyrolyzed at 300°C and 500°C increased the shrinkage 26% and
penetration in mortar or concrete by improving the inhomogeneity 12%, respectively. This difference in drying shrinkage is because
in the microstructure of hydrated cement mortar, especially the pres- pore structure and hydrophilic properties of BC produced at differ-
ence of macropores and large crystallization products in the ent pyrolysis condition is different. Further studies are needed to
Fig. 8. Drying shrinkage of mortars containing different BC dosage. Fig. 9. Pozzolanic reactivity of different BCs. RHB = rice husk
(Data from Gupta et al. 2018c.) biochar; BB = bagasse biochar; TRHB = pretreated rice husk biochar;
and TBB = pretreated bagasse biochar. (Data from Zeidabadi et al.
2018.)
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