ESM 4430 OWNER's MANUAL Peat read the fllorng information before wing and thnk yo very meh for baying Emo products ‘WARNING: Suggests that the use’ s mishandling can result in pesonal death o serous injury. CAUTION: Suggests hat the users ising an result n personal injury we damage tthe Packing List ‘One fixing clamp. One owner's meal, 1. INTRODUCTION: [ESM series process comolls can be adapted easily all applications and utonation Systoms fo contol heating, cooling or aay proces parameters. They te mainly used inte glass, plastics, petrochemical textile, ausomotive and ‘machine production indus. RSM sere products are highly developed offering sensitive conta hemes by ‘means of selectable contol forms including ON/OFF, P,P, PD, PID, Autotune Sod Selline INSTALLATION: ‘WARNING: A visual inspection ofthis product for possible damage during shipment ie rosommended before intlation It your responsi ta ensure ‘8st qulified mechanical en electra ecicine ital hie prog Te thee is danger of serous aciden resulting from flute o defect in this uni ‘he ser shal provide the unit with an appropriate exteoal protective ccut ‘The unit is normally supplied without a power site or a use. Use power switch and fase as equited fose rating is [A@2S0VAC) ‘Be sure use the ated power Supply vliage fo protect the unit against damage apdto prevent flue Keep the power ef atl al ofthe wing is completed so that electric shock and trouble withthe unit cea be preveted Neveraltemp to disassemble, mow, or epi this unit. Tampering with the unit ‘nay rel in malfnetion, leerc shock ois, Do not use the unit n compose or explosive gaseous atmospheres During instalation moa metal panel, cae sould be taken to avid injury rom etal burs which might be preset. The equipment can looses fam vibration and ‘become dislodged if isallton parts aren properly ghteed (WARNING: Before beginning installation of this produit ‘isconoct al elecsical power tothe mache ‘Make sue the mache cantot operate during instalation, Follow all safety warings ofthe machine manufacture CAUTION; Forbidden Conditions: Corrosive ad explosive stnospheres, Home ‘pplication, Ths unit is for industrial apliaton, oy Careflly read and fellow al installation instructions We offer a complete selection of Thermocouples and RTD’s. + ‘48mm 9 al Mscr,) i] Le » ‘tsi asin_Témmi2. 908 “et in 5mm @68in) & = € = 5 = 3 ett 46mm (1.8tin) 24 PANEL MOUNTING: rnsertng into Pane (WARNING: During installation ico aametal panel cae shouldbe akea to ‘voi inary fom etl burs which tight be present The exuipment ea loose fom vibration and become AUslodged if nstlatin prt aet property ghtened ‘Prepare panel e-o3t 4 Check font panel asks position Singer the deice trough the ct Insfaling the Faing Clamp: The units designed for panel ‘mounting Fixings by mounting lamp ast the unt inthe panel cut-out fom the oat Tasch mounting clam fom the rear side ofthe device ad tighten the Fiing screws to secure the unit ‘inst the pel ‘Removing from panct: 1) Loosen sews 2) Lift te locking tabs Iocted om both the rg and et han sides ad pl tho fung clamp from the device while holding the unt in place. 3) Pull the unit through the front ofthe panel SZ TRAUQ INCHES 1.577-798-7287 PT| ELECTRICAL CONNECTIONS: "WARNING: You must ensure ta the conrller is correcty configured for your aplication Increct configuration could result i damage tothe process being nll anor personal inj Is your espomsibiy, a the tale, lo emse thatthe configuraon x corel. The controller may either have heen conigures when ordered, or may need configuring now WARNING: This eouipmen des not contain any parts and tc elated to ses. Only gualied personel and technicians tained specially seul work on this equipment, This equipment contains inter src wih voltage dangerous ‘buman fe Thee is severe danger for human ean he case of wnautbonzed WARNING: Be sue tous the rated power supply vote to protect the unit guns damage and to prevent Calla WARNING: Keep the power off unl ll ofthe wiring i completed so that letie shock and oubl withthe nit can be prevented {31 TERMINAL LAYOUT AND CONNECTION INSTRUCTIONS: at oT enn sae ep oe Mo screw tarminle tit & el A Torque o.5Nm = 08x30 132 POWER SUPPLY: ‘Gove ne reqoncy 0 eon Fuses a) [roe Sut Sura 33 PTIO0 INPUT: ‘3 wire PE100 connection rr — Ooo O & |Aways use wires of the| Install a jumper between Isame gauge whether a | terminals 2 and 3 when Zor 3wire system using a2 wire RTD 2 wire PL100 comection |} THERMOCOUPLE SENSOR: Connect the wires withthe polarity a shown, Always use Compensation wie omesponding oe thermocouple used. Ipresen, ‘he shield mas be comected to proper ground, 35 CURRENT OUTPUT TRANSDUCER: Wah 2 wire transducer With 3 wire transducer Nie + + i wens BG Bes i coe hi ni NOTE 1: usar power supply for anleralranamiter {de #405! Somamax wits sre protection {36 VOLTAGE OUTPUT TRANSDUCER: NOTE 4; Auxitary power supply for external transmiter Yavide 210% /SUmamax with short circu protection 4 TRCHINICAL SPECIFICATIONS AND RATINGS. Eupmeot te: Proves aml eqs Peloton Pe EMI ams 120. Eve eg Soda ons a iu of es than 2000 ees ethno ong buy Palaton degree: I, Nomal lfc or nna no conde olson Mole otopeaten: Continuous Sits otuge™ 1001280 VAC sno He Procesinpts: _Userseletble (TC, RTD, DC VoltageCureet) ewes £285 af fr themeceple, emoresoane, telage ands 01a 5 fr se meee sunping Cyc: Serphenpr arom Input Adjstbl toa 00 900.0 Seconds Sdird Rly Output 2 aed 9A250Vae Propammabl cntol ‘lam pa) SSR DriseOupae od Man 20mA@ 14VDC) SeiDiplyy Nam reco ait L2D aly epinicors:_AT Aun, MMianal Mode, (Ast Mode) SET graces oe) ASET! (Alam) |ASET2 (Alan st) "C (Contre LED), 5 vente LED) (tbe), PO (Poe op, pening Suge wl himopct) ADE Aim ce) ‘Cheating Straps humiy. 90% mae. ton condense) Ineaionovervolage ser, Datsun eel, fed otalaon Urerskeuble LIRRSTBESC) Pr igh (hand wie) Users (ote St SV, 016 10V) BeCuresputtypes Useable to mA 40204) ald neon Corporation: Astomaesly = CIC Sverre Praceton; Wine operating sae ernosoupl pu ype ‘Themreitance pate De votage pu pe: WARRANTY: ‘The warranty above shall nt apply for any damage caused bythe use of the Pedal and ned ott ea or place fe ac mane SZ TRAUQ INCHES 1.577-798-7287 P2ESM 4430 Programming Guide COT Parameters ae iste in he ef hand column in bod etering fled by ts deseiton and avalale choix Some abbrevitions weed a hese ‘deseritons and choices ar ate defined as flow 7a 7 AT [aarotane SR Bold Site Relay 2 eee ns or han Care Sal Sale T Ral Tune Tar [nae ooo FYSfiysereis Wet Value Bis sae PV Present Value ar Rasen (ED pa & (ay ‘Setting the process values: wen the BB Bitoni prassed tne device shows the process st vais on the potom dsply and PSET LED fase, Aaja ne fog process ext valve with and) butons. when te B tons pressed again the new process se wakes save o mara Finstea te batons pressed, the new set vale fant saved fo memory andthe unt ext seting rode Setting the alarm set values Alarm set values are shown as ASET] andl ress the Bj button and the SET flashes. Adjust the value as described above. When the iJ button is pressed again the new alarm set value is saved to momary and the ASET2 light flashes. Repeat the aforementioned procedure. Pross the &@ button ‘again to accept tre new value and ext ths mode Observing and changing parameter values: ‘The parameters have been dvided into wo groups. These are Technician ang Calibration paramsters. The calbration parameters can be accessed by the manufacturer only. The technician's parameters can be password protects, The devaull valve of the usorenangeable password #0" Enter the technician's parameters by pressing the button. If password protected, you willbe prompted fo enter ita this time, Press the BJ button to confirm the password and access the main titles ofthe ment by using the EB) and J buttons. Choose the tite of the parameter that you need to change using the J and fH] buttons. Save to memory by using the 6 button To ext or ext without saving, press the button. Gee eee) Per Ths the dove’ proces ot va. SSR output (PUAL) ASEN Ala 2 vl, (AUL1) ‘Astra Alem statue. (AUL2) ‘TECHNICIAN'S PARAMETERS Password (PASS ConF) Tops Tecnicarspasewont (0 10 9999, ting type (RUN LIST) ‘on This parameter defies he tring tye, (Detaled on page 4) 10 "hg rat. SIND Aine te, ptt Sunples Tnster NNOSbumploss Wanseris active, ‘E5- Bumps Transterie act Display Parameters (ISP LST) Configuration for process input type. (PinP) tl HTC, I=RTD, 2=DEVotagrCurent teal TCinput ype olen for thermocouple an sale (Table) pl Maxirum vate of operating seal Itt pt sia aring tno, 0.0 900.0 secon) Cine AO=catjenctoncompensatonisinactve, "eStcald uncon compenaston is aetve. Te Input (iss} z ‘ds RTD input ype slocton for hemeresistnce and scale (Ret, Tle) [Process input Type(Tc) [Seale("C) Jol Minimum value of opersting scale apes sad {rare oe cnt Mann vt of opetig see 4 aus tt tpt signa hang te, (2.0% 900.0 secon) + eemmnoes [ase Vat ate selon vas and cre ie a cou Qe ontomtenn aon f ae me Tal Mn. valu fr di pot eliraton (88009909) [Process input Type(RTD) wet Scene ScFolorsot Usoher = =rone races put TaD Wlage and Curen Seale tor vat pring nu ae poo PV ofa 10% FS) Ae poet val ae =e tt pat spa ting te (1018000 seconds Bara oT Sz TRAUG INCEST THETIOT Patno oupat's ontigred as PID, thon ony band Sb sexes, P Proportional band (0.0% 1 999.9% of FS.) Frubtssa006 ana Lol=06 and P.O an ne Proprtona Band i: (2ULaLrPronesb06 1 Inlegra sine for heating (to 9600 seconds) 1D Derivative te forheatng (0.0 Ye 880.9 seconds) Conta paid ta hating (186 150 s8conts) For Raay module” 30 seconde For SSR srver mode or 2 secon, lL MMinmum corr ouput expressed 2s a percentage. (2.0% to OL) UL Maximum convo eutut expressed at a paeeniag. (OLE 100%) ol Minimum healing cut ine. (0. €F oF 5 ns when is val 0.) se _ArRoset Windup 0% to 100% of FS (se 95} rors (fat or SV (505 t 50% of FS) OulputPID oat, Ade to PID eutput, 1000109 or coating PD DB t0 1000 fer atng PID Clete athe ond of PID and ade to tne ou (ooo 8) Pot SVPIDofleeL Added o PID opel 100.0100 or cool PID poss" Peet uPtecal. 1. 1000 far he Gita tt aca ta proce oa (Getaes on 58) sin Stabity ne (0-t OvaraptDeadbana ‘tbl rom 80.0% 1 80.0% oF FS, Ase o PSE vale fo coal, Stor coolngePSEtsSuar* ode (Detaled on 23) op value for dation of Sensor break or suring value Adjustable tom 1 to max cae sboucon 100.0100 fr coo 210 breaks end he process must not be stopped ths Wale Wel znd he cub for he duran of ho rorstod a a oft ouput val ‘Sorsor break porioa Process Output-1 Configuration (PCnF ConF) {nF Output contguaton: 0 SSR and Alrn-2 cup parte seperate. SS8R and Alr-2 ouput porte fogoter, naatng. cooks caaleg CiyP contol ype: not = ONIOFF; Ra = ID YS. ystoresi value (Oo 50% FS) tral Hin Hyori Mode 0 SYHHYSI2) ana SAYS) Vand SV=HYS or SV and V-HYS on/off oFFt Ninn of ine adhstate fom 0.0 100.0 seconds Alarm Output Configuration (Aint ConF) Alarm Output Configuration (Aln2 ConF) ONLY IF oGnF = 0 ‘ManualAtomatic SseVis out strange [Nive 0-Proces high sar ‘Process law ain 2:Devaon igh $:Devalon ow arm abo bane as 5=Dewatlon range eam ‘Aum2. Alarm hysteresis (0% to $0% of FS) ‘Aoni/2 Alarm dey rom out 0.01 9909 seconds ‘AOFV2. Aarne om faut 0: to 9998 seconds Fo igh th anal esl ‘nj Elec O08 Diply wil ead LICH io ndcte ch feature selec. ‘nsi2 Alarm delay on startup 0.02 99 sacs. alam canton exists on ‘Startup, ta dlay mut exo boor lan output salva General Configuration (Genn Conf) {UL SV mnmrum lint Adjustable fom min. scale to SU alse SU: SV maximum It Ausable from 54 valet max. scale Rov Alarm oe ales cane changd (0 prtecton} Yee -Al ie canbe ge a parte Lr 2 we rt mas [A aut tune) Suton Protection fount eee tuning ean be seated or deactivated via A button ding peraon 85 ution protections atv. STEP RESPONSE TUNING (Self Tune] ithe conro orm mast be PID n rd forth toning metodo operate Nao sted Whe ste oe 4 a San | Sepedutitie me ve five aaa cueprertuedoand a a _ Tie PID octane sa atu ale) eaptiseeacodo Oc ae corel be cane. Sep reponse i cance wiht hanging th PD wt ales when any of te following Condon ‘spentioncanot ecole witha hous he AT LED Dass, The eer an be lead wih be stove (se vas tse BS Ly ne “te LIMIT CYCLE TUNING (Auto Tune) Fs teconriionmatherD nee rasiaineneiaToane | ene = PH 100 estates es ty ae escent fap aing MD ekced ose om ceseoneiow sok fe te wn fs cds ea pt Ftsng ts epetubnag ton ype wg (ot emperaiaa nse nttyctubongdee tang petted wictontempert ey sid Win cnn ta one tang ope ented 1 SZ TRAUQ INC ES 1-577-795-7287 PaCae b=dbl>o « >) ea) vowerene=a “uae ANTERESET WINDUP AR Process Value Value is not ealeulatea| Now Set Value Integra Value is calculated Value Is not caleulate| | | | EEE ‘Added to Output whichis caleulatedatthe endothe PID. Process A ‘Output 100% 50% Value EE Alarm loutput ‘Aam on oFr = Process low alarm Alarm Output Alarm Set or HS: Process Valu Deviation High Alarm Alarm loutput Process * Set Process Set + Alarm Set ON L OFF fF PHYS! Process Value Process Set ala SS lout Process Added. the process ouput calculated athe end ofthe PID according othe processet] Process Set=Alarm Set Set Process Set + Alarm Set ‘lus Fo55*PSEE) (CaP U on i ce: PSET~500°C,uPL=1000°C, LOL=0,PoSS=5 0% ‘hen 50 50010004) 255 OFF bit Pays! PHYS Process 4 ‘Output Process Value 100% Deviation Rang Process | alarm Output output Process asi wats Oftset |" Process Set -Alarm Set Set Process Set + Alarm Set, 50% a on >ie i a sat / ty ° HS HYS om Process . 500 Vabe Process Value raanor SEZ. TRAUQ INC ESS 1-877-798-7287 PSTechnician Parameters a ‘PHO! Pneumonic Chart te |p Facey 7 CHP=PID_CtyP=on.off Fede Fickle [Aad® 9 2 9 g Focal | (Poddl) [Taal] “is = 9 gi S Ey (ae “wood | (Rad (Fae) (Fk g @ g |e 2 @ feral “eal ed te g + - eG tel Poe [Pia [bed Gad [itd 8 9 S iS i" Aun ‘Fol Fai [id “by ia fog Ut 8 g & roerg : ‘ou! vat ae a id “tia go og 9g 9 re (ok fs el fer] [ida 3 3 {Pot Bid ed Pr Fat fi * fo (Ed Pe g Q t 50 (Fae bai 3 3 ne Pedd (ER i 8 SEe nl i 1 9 Enraanvar SSz-TRAUG INC ES 1-877-798-7287 PS