En 2.1-07 TCC Coating Instruction C4 Rev 11 Final

Technical Contract Condition non-project-specific
Title: 2.1-07 Coating Instruction (Design acc. C4 environment)
DCC UNID
Project Code Contents Code Serial No.
Doc. Type Key Doc. Ident. No.
Document No. ZEN000 21110 &BEC010 493101 517068715
Handling: Restricted No. of Pages: 47 Appendices: 1
Export Classification: AL: N ECCN: N

"Goods labeled with "AL” not equal to "N” are subject to European or German export authorization when being exported out of the EU.
Goods labeled with "ECCN” not equal to “N" are subject to US reexport authorization. Even without a label, or with label "AL:N" or
"ECCN:N", authorization may be required due to the final end-use and destination for which the goods are to be used."
Nominated Paint Suppliers:
Hempel Jotun AkzoNobel - Carboline

International Paint
Document Issues
Document index Date of issue Description of document / page number if appropriate Pre. Rev. Rel.
-- 2007-02-09 First issue --- --- ---
01 2008-03-13 General Revision and Implementation of new DCC Lei Stie ---
02 2008-11-03 Revised item 1.9.1 Lei Stie ---
03 2009-01-30 General Revision Lei Stie Fa
04 2011-03-16 Formal Changes and Implementation of new DCC Lei Stie Stie
05 2011-09-21 General Revision Ma Lei Fa
06 2013-06-04 General Revision Leh Lei Fa
07 2015-07-30 General Revision Leh Lei Mas
08 2017-07-12 Alignment with HTT Leh Lei Jah
09 2018-09-10 General Revision Lehner Leitsch Gierz
10 2019-05-16 General Revision – Modified to TCC Lehner Leitsch Rost Juerke Digital signiert von Juerke Stephan
DN: cn=Juerke Stephan,
o=Siemens,
email=stephan.juerke@siemens.com
Grund: Ich stimme dem Dokument
Stephan zu
Datum: 2021.03.16 11:28:32 +01'00'
11 2020-02-01 General Revision Leitsch

Leitsch Reismann Juerke
Reismann
Digital signiert von Leitsch Mario
DN: cn=Leitsch Mario,
o=Siemens,
email=mario.leitsch@siemens.com
Digital signiert von Reismann Markus
Mario Datum: 2021.03.08 13:36:55
+01'00' DN: cn=Reismann Markus,
o=Siemens,
Pre. = Prepared by Rev. = Reviewed by Rel. = Released by
Markus
email=markus.reismann@siemens.com
Datum: 2021.03.16 10:01:48 +01'00'
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and
Restricted @ Siemens Energy communication thereof to others without express authorization are prohibited. Offenders will be held liable for
payment of damages. All rights created by patent grant or registration of a utility model or design patent are
reserved.
Document No.:
ZEN000-21110-&BEC010-493101
Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

Page: 2 of 47
Table of Content
1 Definitions 3
2 General Requirements 3
2.1 Scope and Applicability ....................................................................................................................... 3
2.2 Codes and Standards ......................................................................................................................... 3
2.3 Quality Assurance and Quality Control ............................................................................................... 4
2.4 Design considerations ......................................................................................................................... 4
2.5 Surface Preparation ............................................................................................................................ 5
2.6 Coat Application .................................................................................................................................. 6
2.7 Surface Conditions of Coats ............................................................................................................... 8
2.8 Protective Coating Systems ................................................................................................................ 8
2.9 Inspections ........................................................................................................................................ 10
3 Protective Coating System Data Sheets 12
3.1 INT/C3 - Structural Steel, Pipes, Supports and Components (Interior Places) ................................ 13
3.2 EXT/C4 - Structural Steel, Pipes, Supports and Components (Exterior Places) .............................. 14
3.3 INT/C3 – EXT/C4 – Structural Steel, Pipes, Supports and Components (fast drying) ..................... 15
3.4 IM-W & C - Water and Caustic Immersion – Carbon Steel Tanks (Internal Surfaces) ..................... 16
3.5 SER-EXT/C4 - Serial Components / Supplier Standard (Exterior Places) ....................................... 17
3.6 SER-INT/C3 - Serial Components / Supplier Standard (Interior Places) .......................................... 18
3.7 T1 - Ferrous Metal Surfaces, not insulated, Temperatures between 120°C and 200°C .................. 19
3.8 T2 - Ferrous Metal Surfaces, not insulated, Temperatures between 200°C and 400°C .................. 20
3.9 T3 - Ferrous Metal Surfaces, insulated, Temperatures up to 400°C ................................................ 21
3.10 T4 - Ferrous Metal Surfaces, Temperatures between 400°C and 600°C ......................................... 22
3.11 IM-COND - Insulated Parts, exposed to Condensing Water ............................................................ 23
3.12 GALV-Colour - Hot Dip Galvanized Steel, Structures and Piping..................................................... 24
3.13 GALV-Repair - Spot Repair for Hot Dip Galvanized Surfaces .......................................................... 25
3.14 IM-CHEM - External Chemical Exposed Surfaces ............................................................................ 26
3.15 IM-W/Im2 - Water Exposure.............................................................................................................. 27
3.16 IM-BUR/Im3 - Buried Steel Pipework (External Surface) ................................................................. 28
3.17 CONCRETE - Components partly embedded in Concrete ............................................................... 29
3.18 IM-PAB/Im2 - Cooling Water - Steel Pipes (Internal Surface), PA-, PC-Systems ............................ 30
3.19 OIL - Fuel Oil - Storage Tanks, internal Surface (welded at site) ..................................................... 31
3.20 PP/PVC - Plastic Pipes (PVC-U, PP), GRP Pipes ............................................................................ 32
3.21 STAIN - Stainless Steel (Exterior Places) ......................................................................................... 33
4 Summary of Coating Specification 34
4.1 Air Intake System (MBL-System) ...................................................................................................... 35
4.2 Exhaust System with Internal Insulation (MBR-System) .................................................................. 36
4.3 Forced Draft Air Cooled Condenser (LUKO) .................................................................................... 37
4.4 Oil Storage Tank - welded at site ...................................................................................................... 38
4.5 Cooling Water Pipes of Steel ............................................................................................................ 39
4.6 Pipes and Pressure Tubes ................................................................................................................ 40
4.7 Steel Structures ................................................................................................................................. 41
4.8 Water Tanks (carbon steel) – welded at site ..................................................................................... 42
4.9 Water - / Cooling Water - Treatment Systems .................................................................................. 43
4.10 Container incl. installed equipment ................................................................................................... 45
5 Appendices 47
reserved.
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1 Definitions
The definitions of ISO 12944-1 through -9 shall apply to this Coating Instruction.
2 General Requirements
2.1 Scope and Applicability
This Coating Instruction defines the requirements for protective coating systems.
The Contractor shall comply with this Coating Instruction. For the avoidance of doubt, any Subcontractor shall
comply with this Coating Instruction.
This Coating Instruction shall apply to substrates made of carbon steel, galvanized steel, stainless steel and
plastics.
This Coating Instruction is based on the use of “High (h)” durability protective coating systems according to
ISO 12944-5.
Umbrella agreements have been concluded amongst the Customer and the following Nominated Paint
Suppliers:
 Hempel (www.hempel.com)
 Jotun (www.jotun.com )
 AkzoNobel - International Paint (www.international-pc.com) and
 Carboline (www.carboline.com)
The Contractor shall apply paint manufactured by Nominated Paint Suppliers. The Contactor shall not apply
any alternative protective coating system or paint without prior approval of the Customer.
The Contactor may apply alternative protective coating systems to components or standard parts that are
produced in series and available off the shelf, e.g. valves, actuators, motors, electrical cabinets or breakers,
provided, however that coating of such components or standard parts complies with the remainder
requirements of this Coating Instruction including, however not limited to, durability and corrosivity categories.
Contactors being subsidiaries of Siemens Energy (e.g. factories delivering generator, steam turbine, gas
turbine and transformer) however, excluding Siemens Energy B.V., Zouterwoude, The Netherlands, may
apply alternative protective coating systems provided, however that such protective coating system complies
with the remainder requirements of this Coating Instruction including, however not limited to, durability and
corrosivity categories.
The Contractor shall not apply any rubber lining without prior approval of the Customer.
The Contractor shall apply protective coating systems in accordance with the protective coating system data
sheets as set out under item 3 and 4 below.
The Contractor shall obtain application instructions and product data sheets of protective coating systems and
paints from Nominated Paint Suppliers. The Contractor shall comply with such application instructions and
product data sheets.
The Customer will assist the Contractor in procuring paints from Nominated Paint Suppliers upon the
Contractor’s request.
2.2 Codes and Standards

The Contractor and protective coating systems shall comply with the following codes and standards:
- ASTM D 4752 - ISO 12944 - ISO 19840 - DIN 55633 - SSPC-PA2
- ASTM D 5162 - ISO 8501 - ISO 2409 - DIN 55634 - SSPC Vol. 1 and 2
- ASTM D 4285 - ISO 8502 - ISO 4624 - EN 10169
- ASTM D 4940 - ISO 8503 - ISO 1461 - EN 13438
reserved.
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- ISO 8504 - ISO 14713 - EN 15773 - NACE Recommended

- ISO 10684 - ISO 4628 - EN 10240 Practices and the
- ISO 11127-6 standards referenced therein
The Contractor may alternatively apply ASTM standards instead of ISO 1461 and ISO 10684. The Contactor
shall not apply such ASTM standards without prior approval of the Customer.
2.3 Quality Assurance and Quality Control
2.3.1 General Requirements

The Contractor shall include QA/QC activities applicable to surface cleaning, surface preparation, as well as
applicable to selection, application and inspection of protective coating systems into Inspection and Test
Plans and/or Field Quality Plans.
The Contractor shall monitor and record environmental conditions during surface cleaning, surface
preparation and application of protective coating systems. The Contractor shall prepare and keep adequate
records of surface cleaning, surface preparation as well as of selection, application and inspection of
protective coating systems. The Contractor shall prepare and keep such records per individual component,
assembly or part coated in accordance with Appendix 1 of this Coating Instruction. The Contractor may use
alternative templates, provided, however, that such templates comprise equivalent information and data.
These records shall be made available to the Customers upon request.
The Contractor shall establish and maintain a system for preparing and keeping such records in accordance
with good engineering practice.
2.3.2 Quality Control Personnel

Any Contractor’s Quality Control personnel shall be certified in accordance with NACE International Coating
Inspector Training or in accordance with FROSIO or in accordance with equivalent standards.
The Contractor shall use QA/QC services of Nominated Paint Suppliers at least for the following supplies:
 Civil structural steel
 Piping systems
 Prefabricated skids
 Air Intake systems
 HRSG casing, steel structure and stack
 Site erected tanks
 Cooling towers
 Air cooled condensers
 Diffusors
Nominated Paint Suppliers’ QA/QC services include:
a. attendance of meetings.
b. field guidance and personnel instructions for cleaning, surface preparation and coating application.
c. inspections, evaluation of inspection results, preparation of records and recommendations for
improvements.
The Customer will assist the Contractor in using such services upon the Contractor’s request.
2.4 Design considerations
The Contractor shall design structures and equipment in accordance with ISO 12944-3 as well as in
accordance with application instructions and product data sheets of Nominated Paint Suppliers.
The Contractor shall apply the recommendations of ISO 12944-3 for design to achieve required durability.
reserved.
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Surface imperfections:
Edges shall be chamfered for C3 category and less. For C4 environment or immersion environment, edges
shall be rounded with a radius of minimum 2mm in accordance with ISO 12944-3.
Internal welding surfaces of cooling water pipes and tanks shall be smoothened.
Preparation grade P2 according to ISO 8501-3 shall at least apply to substrates exposed to C3 environment
or less.
Preparation grade P3 according to ISO 8501-3 shall apply to substrates exposed to C4 environment or Im1-
Im4 category and welding spatters, undercuts and end craters.
2.5 Surface Preparation
2.5.1 Pre-Cleaning of Surfaces

Prior to any surface preparation, the Contractor shall remove any oil, grease, drilling fluids, salts or other
contaminants inhibiting or potentially inhibiting adhesion of coats. Suitable procedures are described in item
2.5.4.
Weld spatter and remains of temporary welds, deposits or surface defects shall be removed by appropriate
means.
Chemical derusters or rust converters shall not be applied. The Contractor shall not use acid cleaning without
prior approval by the Customer.
2.5.2 Blasting
The Contractor shall not carry out open blasting at site.
Air used for abrasive blasting, cleaning and spray coating shall be free of oil and water. The Contractor shall
carry out a blotter test in accordance with ASTM D 4285 at least once at the beginning of each shift.
Prior to blasting, the Contractor shall protect any substrate that must not be coated and any substrate that
must not be impacted by blasting.
Surface shall be cleaned prior to coating in accordance with SSPC-SP10/ ISO 8501-1 grade Sa 2½. The
surface profile shall not conflict with the Nominated Paint Supplier’s application instructions and product data
sheets. Any grease and any oil shall be comprehensively removed. Salts shall be removed. The maximum
allowable conductivity value of soluble salts or NaCl equivalents shall comply with the Nominated Paint
Supplier’s application instructions and product data sheets If recommendations of the Nominated Paint
Supplier are not available, there shall be not more than 20 mg/m² NaCl equivalents on the substrate after
cleaning.
Minimum blast profile shall be ISO 8503-2 G (grit) medium or equivalent (minimum 50 µm). Profile S (shot)
shall not be acceptable. Internal minimum blast profile of steel cooling water pipes (PAB, PCB), however,
shall be ISO 8503-2 G (grit) coarse or equivalent (minimum 85 µm).
Blasting shall not be carried out any earlier than 8 hours prior to application of coat. If the relative ambient air
humidity exceeds 70%, substrates shall be blasted immediately prior to application of coat. Blasting shall not
be conducted, if the temperature of the surface is less than 3°C above the dew point of the ambient air.
Blasting material/abrasives shall be either sharp steel grit, a mixture of steel grit and steel shot, coal slag,
garnet or aluminium oxide. Blasting material/abrasives shall be clean and not include salts, sand, humus, oil,
grease, dust, dirt or other impurities. Blasting material/abrasives shall not contain more than 1% free silica or
agents classified by the IARC (WHO) Monographs: Group 1 Carcinogenic to humans or Group 2A/B
Probably/Possibly carcinogenic to humans. The Contractor shall use blasting material/abrasives which
cleanliness has been tested and certified by the supplier of blasting material/abrasives. Conductivity of
blasting materials/abrasives shall be less than 250 µS/cm as per ASTM D 4940 or ISO 11127-6.
Blasting material/abrasives shall be sealed in watertight packaging and shall be stored indoors.
reserved.
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The Contractor shall use blasting material/abrasives as further defined in this Coating Instruction, in quantities
and in frequencies of renewal so that surface cleanliness and profile depths are complying with Nominated
Paint Suppliers’ application instructions, product data sheets.
Upon completion of blasting, the Contractor shall remove any blasting residues from surface. Dust level shall
be less than 2 in size and quantity as per ISO 8502-3.
2.5.3 Manual Rust Removal and Weld Preparation

If abrasive blasting cannot be conducted due to health and safety reasons at site, manual rust removal shall
be used (e.g. for weld zones and for spot repairs at site). Belt or disc grinders may be used for manual rust
removal. The degree of cleanliness shall be equal or better than shown in standard reference photograph St 3
to ISO 8501-1. Surfaces shall be roughened and shall not be polished by manual rust removal.
Welds shall be free from imperfections (e.g. asperities, blowholes, craters and splatter) prior to application of
coat. Rough welds shall be ground smooth to remove sharp edges, pinholes and other such irregularities.
Chipping may be used to remove sharp edges, provided that such chipping is followed by grinding.
2.5.4 Cleaning
Prior to application of any coat, surface shall be dry and free of any residue that inhibits or potentially inhibits
adhesion of coats or reduces durability time of coats such as dirt, mildew, chalk, spent abrasives or other
substances.
Such residues shall be removed as follows:
Impurity Removal
Dust, loose deposits Compressed air (oil and water free), vacuum-cleaning, brushing.
Cleanliness shall comply with ISO 8502-3: quantity < 2; size < 2.
Oil, greasy impurities, Solvent cleaning in accordance with SSPC-SP1 1). Already applied
markings (e.g. felt tip pen) coatings shall not be damaged.
Damages, burns, weld Abrasive blasting to Sa 2½ according to ISO 8501-1 or, if not
smoke, markings, practicable, power tool cleaning to St 3 as per ISO 8501-1
corroded areas
Salt deposits, “white rust” High pressure water cleaning and scrubbing with stiff brushes or
sweep blasting.
Note 1): Solvents which include chlorofluorocarbons (CFC’s), 1,1,1 trichloroethane or other ozone depleting components
shall not be used
2.6 Coat Application
2.6.1 General
The Contractor shall handle, mix and apply coats in accordance with Nominated Paint Suppliers’ application
instructions and product data sheets.
During application of coats, ambient air temperature shall not be less than +5°C and relative ambient air
humidity shall not exceed 80%, if not otherwise specified by application instructions and product data sheets.
The temperature of the substrate to be coated shall be at least 3°C above dew point.
2.6.2 Application Procedure

Air used for abrasive blasting, cleaning and spray coating shall be free of oil and water. The Contractor shall
carry out a blotter test in accordance with ASTM D 4285 at least once at the beginning of each shift.
reserved.
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The Contractor shall apply stripe coats (thin primer) by brush or spray to any edge, weld, thread, bolt and
other rough or irregular surfaces prior to applying full primer. If inorganic zinc is applied as primer, stripe coats
shall be applied by using coats once the inorganic zinc primer has been applied and cured.
Primer shall be applied by brush or spray.
Intermediate coats and top coats shall be applied by brush, roller or spray.
If the Contractor applies intermediate coats or top coats by brush or roller, the Contractor shall repeat
application of paint until such coat complies with final nominal dry film thickness and hiding power required.
Rollers shall be cleaned thoroughly and carefully prior to their use so that they do not slip or glide due to too
high internal friction.
If application of coats is interrupted, individual layers shall be adequately sectioned to ensure proper coat
sequence when coat application is resumed.
Prior to application of any subsequent coat, the prior coat shall be cured hard in accordance with application
instructions and product data sheets. The degree of curing of ethyl silicate (inorganic) zinc rich primers shall
be determined by ASTM D4752 (MEK resistance).
2.6.3 Dry Film Thickness

Nominal dry film thickness of protective coating systems and of coats shall comply with relevant protective
coating system data sheets, as specified in item 3 and 4.
The following acceptance criteria shall apply to dry film thickness measurements:
a) The arithmetic mean of all individual dry film thicknesses measured shall be equal or better than the
nominal dry film thickness.
b) Any individual dry film thickness measured shall be equal or better than 80 % of the nominal dry film
thickness.
c) Individual dry film thicknesses between 80 % of the nominal dry film thickness and the nominal dry film
thickness are acceptable provided, however, that the number of these measurements is less than 20 %
of the total number of individual measurements taken.
d) The maximum dry film thickness shall not exceed 200% of the nominal dry film thickness.
e) The maximum dry film thickness of zinc silicate primers shall not exceed 150% of the nominal dry film
thickness.
Dry film thickness of aluminium/silicone protective coating systems and coats, however, shall comply with
Nominated Paint Supplier’s application instruction and product data sheets.
2.6.4 Adhesion
The following acceptance criteria shall apply to adhesion determined by using the pull-off test method as per
ISO 4624:
a) Protective coating systems exposed to ambient atmosphere: no adhesion failure between steel
substrates and primer (A/B) shall be allowed, unless pull of values are 5MPA or more. Pull off value
shall be equal or better than 2 MPA.
b) Immersed protective coating systems (e.g. for internal surfaces of cooling water pipes, water tanks,
etc.): Pull off value shall be equal or better than 5 MPA.
c) Heat resistant protective coating systems: Pull-off values shall be according to Nominated Paint
Supplier’s application instructions and product data sheets.
2.6.5 Spot Repairs

Prior to application of any subsequent coat, prior coats shall be spot repaired including, if necessary, by way
of rust removal and cleaning in accordance with the Nominated Paint Supplier’s application instructions and
reserved.
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product data sheets. Top coats shall be reapplied completely, if required for achieving surface conditions as
specified under item 2.7.
If any coat or multiple coats are damaged at site so that substrate is exposed to ambience, the Contractor
shall repair the protective coating system. Depending on the surface preparation method primers other than
originally applied might be used for spot repairs. The Contractor shall only apply primers explicitly specified in
protective coating system data sheets under item 3 and 4 (indicated by “spot repair”).
Protective coating systems of semi-finished galvanized steel, stainless steel or carbon steel parts must be
finalized immediately after welding/assembly on site.
2.6.6 Substrates not to be coated

Substrates not to be coated shall be adequately protected to prevent rust and corrosion during shipment and
storage. If necessary, rust inhibitors shall be used. Unless otherwise specified, the following substrates shall
not be coated:
 Galvanized and Cr-Ni alloyed steels (unless located in chemical or very high corrosive atmosphere)
 Hot dip galvanized cable trays, gratings, floor plates and staircase treads (unless located in
chemical or very high corrosive atmosphere)
 Moving parts of machines (e.g. stems, shafts, sliding and locating bearings), nameplates,
instruments and sealing substrate
 Stainless steel parts (unless located in chemical exposed areas)
 Weld seams shall be left free of coating up to a distance of 30 mm on each side of the weld edge
until erection and weld examinations, if any, have been completed. weldable primer may be used,
however.
2.7 Surface Conditions of Coats

Coats shall be applied in a uniform and continuous film free of holidays, inclusions, skips, runs, sags and
other defects. Coated surfaces shall have a uniform film thickness, shade and gloss (as determined by visual
inspection).
Colours and gloss of top coats shall comply with the colour appearance schedule of the Project.
2.8 Protective Coating Systems

2.8.1 General Requirements
Protective coating systems and paints shall comply with ISO 12944.
Protective coating systems and paints may comply with equivalent SSPC standard. The Contractor shall not
apply SSPC standards without prior approval of the Customer.
Individual paints of a protective paint system shall be compatible with each other.
Coating of thin-walled (< 3 mm) sheet plates made of non- or low-alloyed carbon steel, shall comply with DIN
55634. The protective coating system shall be appropriately designed for prevailing corrosivity category as
specified in item 2.8.2
2.8.2 Design
The Contractor shall apply the following corrosivity categories in accordance with ISO 12944-2:
 C3 medium corrosivity for interior environment (i.e. production rooms with high humidity and some air
pollution; only fully enclosed facilities with no UV radiation). Hereinafter referred to as “C3”
reserved.
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 C4 high corrosivity for exterior environment (i.e. industrial areas and coastal areas with moderate salinity).
Hereinafter referred to as ”C4”
 Im2 sea or brackish water (i.e. harbour areas with structures like sluice gates, locks, jetties; offshore
structures). Hereinafter referred to as ”Im2”
 Im3 soil (i.e. buried tanks, steel piles, steel pipes). Hereinafter referred to as ”Im3”
Environmental zones may comply with equivalent SSPC standard. The Contractor shall not apply SSPC
standards without prior approval of the Customer.
Environmental zone Conditions Corresponding corrosivity category acc.

to ISO 12944-2 (for information only)
1A Interior, normally dry C3
1B Exterior, normally dry C4
2A Frequently wet by fresh water No corresponding zone, System
2B Frequently wet by salt water Im-W/Im2 of this specification
2C / 2D Fresh (2A) / Salt (2B) water immersion Im1 / Im2
The expected durability shall be High (h), 15-25 years, in accordance with ISO 12944-5.
For zinc rich primers, the minimum zinc dust pigment content of the non-volatile portion of the paint shall be
80% by mass (m/m) according ISO 12944-5.
Prefabrication primers may be used for corrosion protection during transport and storage. Any such primers
shall be removed completely by blasting before application of further coats. If prefabrication primers and
primers are compatible, such prefabrication primer shall be sweep blasted before application of primers. The
Contactor shall obtain release of the Nominated Paint Supplier prior to applying primers onto sweep blasted
prefabrication primers.
The Contractor shall apply prefabrication primers with a DFT of 15-25 µm as follows:
Nominated Paint Hempel Jotun International Carboline
Supplier
Prefabrication Primer Shopprimer ZS 15890 Muki –Z No. 2001 Interplate 937 Carboweld 11 Series
2.8.3 Galvanizing
Hot dip galvanizing of substrates shall comply with ISO 1461 and ISO 14713, if not otherwise specified.
The Contractor shall not apply any electrolytic galvanizing.
Thickness of zinc layers of hot dip galvanized cable trays, gratings, floor plates and staircase treads shall be
equal or better than 55 µm (395 g/m²).
Hot dip galvanizing of fasteners shall comply with ISO 10684 (2009). The Contractor may apply equivalent
ASTM standards. The Contractor shall not apply such equivalent ASTM standards without prior approval of
the Customer.
Tubes and pipes that are hot dip galvanized in automatic plants (not covered by ISO 1461) shall comply with
coating quality B.1 in accordance with EN 10240, item 8.2.2.
2.8.4 Powder Coating
The Contractor shall not apply any powder coating without prior approval of the Customer. Powder coating
systems shall be designed for durability of “High (h)” for corresponding environment (confirmed by the paint
manufacturer).
reserved.
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Powder coating systems shall comply with DIN 55633 or equivalent standards. For C4 (outdoor) corrosivity
category, powder coating system shall consist of minimum 2 layers (primer and top coat) as follows:
Coats Powder type

Primer Epoxy Powder
Top Coat Polyester or Polyurethane Powder
2.9 Inspections
The Contractor shall carry out inspections as listed below and record the results of any inspection in coating
work reports as provided in Appendix 1 or in an equivalent technical format.
2.9.1 Coatability
Any substrate to be coated shall be inspected for coating suitability prior to blasting and coating.
2.9.2 Ambient Conditions
The Contractor shall monitor and record environmental conditions (air temperature, humidity, dew point,
weather conditions) during surface cleaning, surface preparation and application of protective coating
systems.
2.9.3 Compressed Air Supply
Blotter tests in accordance with ASTM D 4285 at least once at the beginning of each shift as per item 2.5.2.
and 2.6.2.
2.9.4 Surface Preparation
Compliance of surface preparation grade shall be determined according ISO 8501-1.
Soluble salt tests according to ISO 8502-6 & 9 shall be executed on substrates exposed to immersion service.
Compliance of surface profile with ISO 8503-2 shall be determined by visual comparator. Surface profile tape
such as Press-O-Film of TESTEX, Inc. may be used.
Roughness shall be measured on one square meter at the beginning of abrasive blast cleaned operation,
repeating the measurement for each 50 square meters or equipment fraction, and always when abrasive
material is changed or replaced.
Dust level measurement shall comply with ISO 8502-3.
2.9.5 Dry Film Thickness
Determination of dry film thickness (DFT) shall be carried out in accordance with SSPC-PA2 or ISO 19840.
2.9.6 Adhesion
The pull-off stress shall be determined by using the pull-off test method as per ISO 4624. Pneumatic or
hydraulic pull-off test equipment shall be used. Separate test panels as per ISO 4624 shall be used.
Adhesion test shall be carried out at any steel substrate exposed to immersion service.
Adhesion test at steel structures exposed to the atmosphere shall be carried out on request of the Customer.
2.9.7 Preparation of Reference Areas
Reference areas are representative areas of the substrate in order to establish a minimum acceptable
standard for the work, in order to check that data provided by paint supplier and applicator was correct and in
order to enable assessment of quality and properties of coating at any time after completion of coats.
As required by ISO 12944-7:2017 item 7, reference areas shall be prepared for pipes and steel structures.
Reference areas shall be of sizes between 1 m² and maximum 20 m². The following amounts of reference
areas shall be prepared:
Civil steel structures: 2 (at least: 1 Interior and 1 Exterior)
reserved.
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Water Tanks: 1 Internal and 1 External
Fuel Oil Tanks: 1 Internal and 1 External
Boiler parts (casing / steel structure): 2
Air Intake: 2
Cooling Water Pipes: 2
Stack: 2
BoP Pipes / Supports: 2
Cooling tower: 1 Interior
2.9.8 Holiday Testing
Coated substrates exposed to immersion service shall be subject to 100% pinhole inspection as per ASTM D
5162 (test method B) after coat has completely cured. Test voltages shall comply with the Nominated Paint
Supplier’s application instructions and product data sheets. Areas with pores shall be marked and rectified in
accordance with Nominated Paint Supplier’s repair procedures.
2.9.9 Final Inspection

After installation of components and structures at project site, the quality of protective coating systems shall
be inspected by Contractor to ensure that all damages were repaired correctly and that the protective coating
systems fulfill the requirements of this specification.
reserved.
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3 Protective Coating System Data Sheets
reserved.
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Protective Coating System Data Sheet No.:

3.1 INT/C3 - Structural Steel, Pipes, Supports and Components (Interior Places)
Environment:
Corrosivity category acc. ISO 12944-2: C3; interior (i.e. production rooms with high humidity and some air
pollution)
Temperatures up to 120°C
Durability:
The expected durability is High (h), 15-25 years, according ISO 12944-5:2018
Surface Preparation:
Blasting according to ISO 8501-1:2007 grade Sa 2½ / SSPC-SP10 with a surface profile equivalent to
ISO 8503 comparator Medium (G).
Surface Preparation for Spot Repair:

Mechanical derusting (power tool cleaning) according ISO 8501-1:2007 grade St3 / SSPC-SP3 for damaged
surfaces and weld seams.
Protective Coating System (for Structural Steel, Pipes and Supports):

Coat Dry film thickness ISO 12944-5 Paint type
Primer 60 µm 2,4 mils zinc ethyl silicate primer (a) or
two pack zinc rich epoxy primer (b)
Spot Repair 60 µm 2,4 mils two pack epoxy primer )
Top Coat 100 µm 4 mils two pack epoxy polyamide, colour according colour appearance
schedule (apply by mist coat-full coat technique)
Total System 160 µm 6,4 mils
Product Identification:
Paint Supplier Hempel Jotun International Carboline
Primer (a) INT-1a Galvosil Fibre 15750 Resist 78 Interzinc 2280 Carbozinc 11
Primer (b) INT-1b Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858
Spot Repair INT-1T Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 )
Top Coat INT-2 Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890
Remark:
Alternative protective coating system for components (no structural steel, stack, casing, ducts, pipes and
supports) using zinc phosphate epoxy primer:
Take a 2 layer system with a total dry film thickness of 180 µm (System No. C3.06 acc. ISO12944-5:2018)
reserved.
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3.2 EXT/C4 - Structural Steel, Pipes, Supports and Components (Exterior Places)
Environment:
Corrosivity category acc. ISO 12944-2: C4; exterior (i.e. industrial areas and coastal areas with moderate
salinity)
Durability:
The expected durability is High (h), 15-25 years, according ISO 12944-5:2018.

Protective Coating System (for Structural Steel, Pipes and Supports):

Primer 60 µm 2,4 mils zinc ethyl silicate primer (a) or
two pack zinc rich epoxy primer (b)
Intermediate Coat 90 µm 3,6 mils two pack epoxy polyamide (apply by mist
coat-full coat technique)
Top Coat 50 µm 2 mils two pack aliphatic polyurethane, colour
according colour appearance schedule
Paint Supplier Hempel Jotun International Carboline *)
Primer (a) EXT-1a Galvosil Fibre 15750 Resist 78 Interzinc 2280 Carbozinc 11 *)
Primer (b) EXT-1b Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858
Spot Repair EXT-1T Hempadur Mastic 45880 Jotamastic 90 Interseal 670HS Carboguard 890 )
Intermediate Coat EXT-2 Hempadur Mastic 45880 Penguard Midcoat Intergard 475 HS Carboguard 60
Top Coat EXT-3 Hempathane HS 55610 Hardtop XP Interthane 990 Carbothane 134HG
*) For Carboline System: If Carbozinc 11 Primer is used, following products with total system DFT of 260µm shall be used:
Primer: Carbozinc 11 @ 60 µm – Intermediate coat: Carboguard 60 @ 150 µm – Top coat: Carbothane 134HG @ 50 µm
Remarks:
Alternative protective coating system for components (no structural steel, stack, casing, ducts, pipes and
supports) using zinc phosphate epoxy primer:
Take a 3 layer system with a total dry film thickness of 240 µm (System No. C4.06 acc. ISO 12944-5:2018)
Stripe coats shall be applied to all welds, edges, corners and all other areas where spray application may be
difficult. Prior to application refer technical and system data sheets.
reserved.
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3.3 INT/C3 – EXT/C4 – Structural Steel, Pipes, Supports and Components (fast drying)
Alternative protective coating system to Protective Coating System Data Sheets INT/C3 and EXT/C4 for steel
items finish painted at shop.
Environment:
pollution)
C4; exterior (i.e. industrial areas and coastal areas with moderate
salinity)
Durability:

Product Identification for C3 (Interior Places):

Primer - 60 µm INT(F)-1 Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858
Spot Repair INT(F)-1T Hempadur Mastic 45880 Jotamastic 90 Interseal 670 Carboguard 890 )
Top Coat – 100 µm INT(F)-2 Hempadur Fast Dry 45410 Jotamastic 90 Interseal 670HS Carboguard 890
Total dft 160 µm 160 µm 160 µm 160 µm
Product Identification for C3 zinc-free System (Interior Places):
Primer – 90 µm INT(Fzf)-1 Hempadur 15560 (80 µm) Jotamastic 90 Intergard 251 HS Carboguard 635
( Spot Repair INT(Fzf)-1T Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 )
Top Coat – 90 µm Hempadur Fast Dry 45410 Jotamastic 90 Interseal 670HS Carboguard 635
INT(Fzf)-2
(100 µm)
Product Identification for C4 (Exterior Places):

Primer – 60 µm EXT(F)-1 Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858
Spot Repair EXT(F)-1T Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 )
Intermediate Coat – EXT(F)-2 Hempadur fast dry 45410 Penguard Express Intergard 251HS Carboguard 635
90 µm
Top Coat – 50 µm EXT-(F)-3 Hempathane fast dry 55750 Hardtop XP Interthane 990 Carbothane 134HG
Product Identification for C4 zinc-free System (Exterior Places):
Primer – 190 µm EXT(Fzf)-1 Hempadur 4774D Penguard Universal AL Intergard 251 HS Carboguard 690
Spot Repair EXT(Fzf)-1T Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 )
Top Coat – 50 µm EXT(Fzf)-2 Hempathane fast dry 55750 Hardtop XP Interthane 990 Carbothane 134HG
reserved.
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3.4 IM-W & C - Water and Caustic Immersion – Carbon Steel Tanks (Internal Surfaces)
Environment:
Corrosivity category: Water immersion (Demin-, Firefighting-, and Raw-Water), Temperatures up to 60°C,
pH range 7  2,5
Caustic immersion ( 50% NaOH) up to 60°C
Durability:
The expected durability is High (h), 15-25 years.
Blasting according to ISO 8501-1:2007 grade Sa 2½ / SSPC-SP10 with a surface profile equivalent to ISO
8503 comparator Medium (G).
Prefabrication primer:
A weldable zinc ethyl silicate prefabrication primer shall be used as a temporary corrosion protection
to protect the steel plates during production/fabrication/delivery to site. Dry film thickness: 15-25
microns.
Please Note: Prefabrication primer has to be removed completely by reblasting before start of
application of final coating.
Protective Coating System:

Prefabrication primer 15 – 25 µm Zinc ethyl silicate
Reblasting of internal surface
if required for logistical reasons during
Holding Primer 40 µm 1,6 mils
blasting
Top Coat 2 x 150 µm 2 x 6 mils two pack epoxy tank lining
Total System 300 µm 12 mils
Prefabrication
Shopprimer ZS 15890 Muki –Z No. 2001 Interplate 937 Carboweld 11 Series
primer
Hempadur 85671 thinned Tankguard Storage thinned
Holding Primer Interline 982 Phenoline 311
10% with Thinner No. 845 10% with Thinner No. 23
Top Coat 1) Hempadur 85671 Tankguard Storage Interline 850 2) Phenoline 385 3)
Stripe coats shall be applied to all welds, edges, corners and all other areas where spray application may be
difficult. Prior to application refer technical and system data sheets.
External coating of the tanks shall be done according Protective Coating System Data Sheets INT/C3,
IM-CHEM or EXT/C4 (depending on environment)
Underside of floor plates:

If Primered plates (zinc ethyl silicate primer; DFT: 60 µm) will be laid on bituminous sand, weld seams will not
be painted.
Remarks
1) For coating of potable water tanks different products might be necessary. The national legislation and
regulations shall be considered. Protective Coating Systems for the use of potable water tanks are subject
to project-specific approval by Customer.
2) Instead of 2 x 150 µm Interline 850, alternative system 1 x 400 µm of Interline 975 can be used.
3) Instead of 2 x 150 µm Phenoline 385, alterative system 1 x 400 µm Phenoline Tank Shield can be used.
reserved.
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3.5 SER-EXT/C4 - Serial Components / Supplier Standard (Exterior Places)
A) Manufacturer Standard Coating can be used: It shall be ensured and guaranteed that the serial coating
(applied in shop) complies with the requirements of ISO 12944 for C4 category with an expected durability
range of High (h), 15-25 years.
Serial coating shall be capable for being additionally coated with two component systems.
Environment:
Corrosivity category acc. ISO 12944-2: C4; exterior
Durability:
Surface Preparation: Blasting according to ISO 8501-1:2007 grade Sa 2½ / SSPC-SP10 with a surface
profile equivalent to ISO 8503 comparator Medium (G), if not otherwise specified.

Coat Paint type Application
Manufacturer’s Standard suitable for C4 environment (High (h) durability) Manufacturer Standard Shop
Following alternative coating is possible.

B) The use of powder Protective Coating Systems (as listed below) shall be allowed if expected durability
range of 15-25 years in a C4 environment acc. ISO12944 can be guaranteed by the paint manufacturer.
Coat Dry film thickness Paint type Application
Primer 80 µm 3,2 mils Epoxy Powder Shop
Top Coat 80 µm 3,2 mils Polyester or Polyurethane Powder Shop
C) If the serial coating does not meet C4 requirements, an additional coating shall be applied at site by
contractor with a system as stated below to reach a total dry film thickness of 240 µm (therefore the series
coating shall have a minimum dry film thickness of 100 µm and capable of being additionally coated with two
component systems. Series coating shall be subject to Customer release):
Coat Dry film thickness ISO 12944-5 Paint type Application
Manufacturer’s Standard 100 µm 4 mils Series coating Shop
Spot Repair 100 µm 4 mils two pack epoxy Site )
Primer 90 µm 3,6 mils Barrier Coat Site
Top Coat 50 µm 2 mils two pack aliphatic polyurethane, colour Site
Spot Repair Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 )
Primer Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 690
Top Coat Hempathane HS 55610 Hardtop XP Interthane 990 Carbothane 134HG

General Remarks:
- Serial items (carbon steel, Temp. 120 – 400°C) shall be coated with 60 µm 2-pack zinc ethyl silicate primer (min zinc dust content must
be 80% by mass) + 2 x 20 µm heat resistant silicone top coat or according Protective Coating System Data Sheet No.: T1 , T2.
Insulated parts shall receive minimum 25 µm zinc ethyl silicate prefabrication primer or be coated according Protective Coating System
Data Sheet No.: T3.
- Serial items (carbon steel, Temp. 400°C – 600°C) shall be coated with 2 x 20 µm silicone heat resistant paint suitable for applicable
environment or according Protective Coating System Data Sheet No.: T4.
- As a minimum standard and if not otherwise specified, hot dip galvanizing shall comply with the requirements of the ISO 1461.
- Steel Surface in contact with water shall be coated acc. to Data Sheet IM-W/Im2.
reserved.
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3.6 SER-INT/C3 - Serial Components / Supplier Standard (Interior Places)
A) Manufacturer Standard Coating can be used: It shall be ensured and guaranteed that the serial coating
(applied in shop) complies with the requirements of ISO 12944 for C3 category with an expected durability
range of High (h), 15-25 years.
Serial coating shall be capable for being additionally coated with two component systems.
Environment:
pollution)
Durability:
8503 comparator Medium (G), if not otherwise specified.

Coating Paint type Application
Manufacturer’s Standard suitable for C3 Manufacture Standard Shop
environment (High (h) durability)
B) Surface Preparation for Spot Repair on site:

Product Identification for Spot Repair system:

Spot Repair (100 µm) Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 )
General Remarks:
- Electrical and control enclosures installed in air-conditioned rooms shall be coated according manufacturer standard.
- serial items (carbon steel, Temp 120 – 400°C) shall be coated with 60 µm 2-pack zinc ethyl silicate primer (min zinc dust content
must be 80% by mass) + 2 x 20 µm heat resistant silicone top coat or according Protective Coating System Data Sheet No.: T1 , T2.
Insulated parts shall receive 25 µm zinc ethyl silicate prefabrication primer or be coated according Protective Coating System Data
Sheet No.:T3.
- serial items (carbon steel, Temp 400°C – 600°C) shall be coated with 2 x 20 µm silicone heat resistant paint suitable for applicable
environment or according Protective Coating System Data Sheet No.: T4.
- As a minimum standard and if not otherwise specified, hot dip galvanizing shall comply to the requirements of the ISO 1461.
- Steel Surface in contact with water shall be coated acc. to Data Sheet IM-W/Im2.
reserved.
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3.7 T1 - Ferrous Metal Surfaces, not insulated, Temperatures between 120°C and 200°C
Environment:
Corrosivity category: continuous exposure to temperatures 120°C to 200°C
Durability:
Durability depends on additional environments.

Mechanical derusting (by Bristle Blaster or similar advanced power tool equipment) according
ISO 8501-1:2007 grade St3 / SSPC-SP3 (or similar to ISO 8501-1:2007 grade Sa 2½ / SSPC-SP10) for
damaged surfaces and weld seams. Surface profile shall be equivalent to ISO 8503 comparator Medium (G),
if not otherwise recommended by paint manufacturer.

Primer 60 µm 2,4 mils zinc ethyl silicate primer
Spot Repair 60 µm 2,4 mils zinc ethyl silicate primer )
Top Coat 2 x 20 µm 2 x 0,8 mils two layers of one pack silicone acrylic
according colour specification
Primer T1-1 Galvosil Fibre 15750 Resist 78 Interzinc 2280 Carbozinc 11
Spot Repair T1-T Galvosil Fibre 15750 Resist 78 Interzinc 2280 or Interzinc 553 Carbozinc 11 )
Top Coat T1-2 Silicone Acrylic 56940 Solvalitt Intertherm 875 Thermaline 4900
Remark:
Final coat according to colour code. Due to the high temperature resistance, only a limited choice of colours is
available.
Disclaimer for HRSG: Protective Coating Systems that contain ‘Zinc’, for example but not limited to: zinc ethyl silicate,
zinc phosphate epoxy, shall not be applied to flue gas exposed metal Surfaces inside of the casing-, and which are
located flue-gas-upstream of a ‘Selective Catalytic Reduction’ system (SCR) in a Heat Recovery Steam Generator
(HRSG). Instead, one of the non-zinc containing coatings shall be applied according to the Protective Coating Systems
defined in paragraph ‘T4’.
reserved.
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3.8 T2 - Ferrous Metal Surfaces, not insulated, Temperatures between 200°C and 400°C
Environment:
Corrosivity category: continuous exposure to temperatures between 200°C and 400°C
Durability:
Durability depends on additional environments.

Mechanical derusting (by Bristle Blaster or similar advanced power tool equipment) according
ISO 8501-1:2007 grade St3 / SSPC-SP3 (or similar to ISO 8501-1:2007 grade Sa 2½ / SSPC-SP10) for
damaged aurfaces and weld seams. Surface profile shall be equivalent to ISO 8503 comparator Medium (G),
if not otherwise recommended by paint manufacturer.
Protective Coating System for pipes and components except diffuser 1):
Primer 60 µm 2,4 mils zinc ethyl silicate primer
Spot Repair 60 µm 2,4 mils zinc ethyl silicate primer )
Top Coat 2 x 20 µm 2 x 0,8 mils two layers of one pack silicone aluminium
Spot Repair T2-T Galvosil Fibre 15750 Resist 78 Interzinc 2280 or Interzinc 553 Carbozinc 11 )
Top Coat T2-2 Silicone Aluminium 56914 Solvalitt Intertherm 50 Thermaline 4700 Alu
Remark:
Due to aluminium pigments only RAL 9006 colour is available.
Remark1): For protective coating system for internal/external coating of MBR-System (incl. diffusor, diverter or
lower stack section) please check Summary of Coating Specification for “Exhaust System with Internal
Insulation (MBR-System)” of this specification.
reserved.
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3.9 T3 - Ferrous Metal Surfaces, insulated, Temperatures up to 400°C
Environment:
Corrosivity category: externally insulated, surface temperature up to 400°C
Durability:
corrosion protection during transport and erection

Coat Dryfilmthickness ISO 12944-5 Paint type Application
Prefabrictaion Primer 25 µm 1 mil Weldable zinc ethyl silicate primer At shop
Prefabrication T3- Shopprimer ZS 15890 Muki –Z No. 2001 Interplate 937 Carboweld 11
Primer prefab Series
Remark: Instead of 25µm Prefabrication Primer, following Protective Coating System shall be applicable for
insulated pipes, Temp < 400°C (BOP Scope):
Protective Coating System for pipes

Primer1 60 µm 2,4 mils zinc ethyl silicate primer At shop
Remark 1: site weld seams of piping subject to insulation (60 – 400°C) will not be coated at site after erection.
reserved.
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3.10 T4 - Ferrous Metal Surfaces, Temperatures between 400°C and 600°C
Insulated: High Pressure Pipes, Headers, insulated Boiler Parts, etc.

Not insulated: not insulated Boiler Parts, etc.
Note: Below specified primer shall not be applied on HRSG heat exchanger surfaces. The
temporary corrosion protection shall be according the requirements of following documents:
Title: Temporary Protection of Heating Surfaces
Document No.: ZEN400-0470-&BEC089-1304, UNID 500551927
Environment:
Corrosivity category: Surface temperature between 400°C and 600°C
(corrosion protection during transport and erection)
Durability:
The expected durability: for transport and erection.
Blasting according to paint manufacturer’s recommendation or ISO 8501-1:2007 grade Sa 2½ / SSPC-SP10
with a surface profile equivalent to ISO 8503 comparator Medium (G).

Modified resins for temporary
corrosion protection with low
Primer1 60 µm 2,4 mils At shop
condensate value and based to
health and safety regulations
Primer T4-1 Hempatex E.V. Primer 19161 Alkydprimer Intertherm 79 -
Remark 1: site weld seams of piping subject to insulation (400 - 600°C) will not be coated at site after erection.
reserved.
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3.11 IM-COND - Insulated Parts, exposed to Condensing Water
For parts which are provided with insulation on site and permanent condensation is expected.
Not suitable for Temp > 60°C.
Environment:
Corrosivity category: Condensation
Durability:
The expected durability is High (h), 15-25 years


Primer 60 µm 2,4 mils zinc ethyl silicate primer or
two pack epoxy primer
Top Coat 2 x 125 µm 2 x 5 mils two layers of two pack high solids modified
epoxy
Galvosil Fibre 15750 or
Primer Resist 78 or Barrier 80 Interzinc 2280 or Interzinc 52 Carbozinc 11 or 858
Hempadur Avantguard 750
Spot Repair Hempadur Mastic 45880 Jotamastic 90 Interseal 670HS Carboguard 890 )
Top Coat Hempadur Mastic 45880 Jotamastic 90 Interseal 670HS Carboguard 890
reserved.
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3.12 GALV-Colour - Hot Dip Galvanized Steel, Structures and Piping
Galvanized Surfaces for colour scheme reasons only.

Environment:
pollution)
salinity)
Durability:
Surface Preparation of Galvanized Surfaces:
Remove oil and grease, etc. with suitable detergent. Remove salt and other contaminants by (high pressure)
fresh water cleaning. Zinc salts (white rust) must be removed. Roughen galvanized surface by sweep blasting
or sanding (grain 60), if not otherwise recommended by paint manufacturer. Dedust and clean surface prior to
painting.
Mechanical derusting acc. ISO 8501-1:2007 grade St 3 / SSPC-SP3 for damaged surfaces and weld seams.
Protective Coating System for Corrosivity CategoryC3 (Interior Places):
Galvanized 80 µm*) 3,2 mils
Zinc rich, repair of mechanical damages of the
Spot Repair 80 µm 3,2 mils
galvanized surface )
Top Coat 120 µm 4,8 mils Two pack epoxy, colour according colour
appearance schedule
Total System 1) 120 µm 4,8 mils
( Spot Repair of galvanized GC-C3-T
Hempadur Avantguard 750 Barrier 80 Interzinc 52
Carbozinc 858 )
Surface
Top Coat GC-C3-1 Hempadur Mastic 4588 Jotamastic 90 Interseal 670 HS Carboguard 60
Protective Coating System for Corrosivity CategoryC4 (Exterior Places):

Zinc rich, repair of mechanical damages of
the galvanized surface )
Primer 110 µm 4,4 mils Two pack epoxy
Top Coat 50 µm 2,0 mils two pack aliphatic polyurethane, colour
Total System 1) 160 µm 6,4 mils
Spot Repair of GC-C4-T
Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858 )
galvanized surface
Primer GC-C4-1 Hempadur 15570 (100µm) Penguard Universal Interseal 670HS Carboguard 690
Top Coat GC-C4-2 Hempathane Fast Dry 55750 (60µm) Hardtop XP Interthane 990 Carbothane 134HG
Remarks: 1): hiding power shall be ensured, higher DFT might be required.
*): As a minimum standard and if not otherwise specified in the respective component specification,
galvanizing shall comply to the requirements of the ISO 1461.
reserved.
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3.13 GALV-Repair - Spot Repair for Hot Dip Galvanized Surfaces
Spot repair for damaged galvanized surfaces, not to be finish painted.
Environment:
pollution)
salinity)
Durability:

Solvent cleaning according Standard reference SSPC-SP1 power tool cleaning according ISO 8501-1:2007
grade St3 / SSPC-SP3. Remove oil, loose rust and free of zinc reaction products (white rust). Paint
manufacturer’s recommendation shall be followed

Zinc rich, repair of mechanical damages of the
galvanized surface )
Spot Repair of galvanized surface GRep-T Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858 )
*): As a minimum standard and if not otherwise specified in the respective component specification,
galvanizing shall comply to the requirements of the ISO 1461.
reserved.
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3.14 IM-CHEM - External Chemical Exposed Surfaces
For parts that are exposed to chemical environment during processing.
Environment:
Corrosivity category: Chemical exposure
Durability:
The expected durability is High (h), 15-25 years

Primer 60 µm 3,2 mils zinc ethyl silicate primer or two pack
zinc rich epoxy primer
Intermediate Coat 100 µm 3,2 mils two pack epoxy-Polyamide
Top Coat 80 µm 3,2 mils two pack epoxy, colour according
colour appearance schedule
Primer Galvosil Fibre 15750 or Resist 78 or Interzinc 2280 or Carbozinc 11 or
Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858
Intermediate Coat Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890
Top Coat Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890
reserved.
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3.15 IM-W/Im2 - Water Exposure
Surfaces permanently or predominantly in contact with water and surfaces in seawater splash zone areas.
Environment:
Corrosivity category acc. ISO 12944-2: Im2; sea or brackish water (i.e. harbour areas with structures like
sluice gates, locks, jetties; offshore structures), cooling tower
internals
Durability:

Top Coat 1 x 500 µm 1 x 20 mils two pack high solids modified epoxy
Top Coat Hempadur Multi-Strength GF 35870 Marathon 500 Interzone 954 Carboguard 890 GF
Spot Repair:
Spot Repair after erection as required. Original specification has to be followed.
reserved.
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3.16 IM-BUR/Im3 - Buried Steel Pipework (External Surface)
Buried carbon steel pipes for Balance of Plant shall be PE coated, as specified in Technical Piping
Specification (Document No: ZTO004-4711-MEC020-479995 UNID474 357 068 (ASTM) item 3.13.1 or
ZTO004-4711-MEC020-479150 UNID 479 848 639 (EN) item 3.15.2).
If not otherwise specified:

Buried steel pipework shall be protected according to pipe manufacturer standard coating with
double wrap proprietary tape, shrunk on polyethylene, PE Coating, sleeve type wrapping or epoxy
coating. If required to meet project specific requirements, the use of additional fiber glass material
shall be according manufacturers recommendations.
The corrosion protection system preferred is subject to project-specific prior approval.
Following protective coating system as alternative to the pipe manufacturer’s standard shall be used:
Environment:
Corrosivity category acc. ISO 12944-2: Im3; soil (i.e. buried tanks, steel piles, steel pipes)
Durability:
A weldable zinc ethyl silicate prefabrication primer may be used as a temporary corrosion protection to protect
the steel during production/fabrication if required by logistical reasons. Dry film thickness: 15-25 microns.
Please Note: Prefabrication primer has to be removed before start of application of final coating.

Top Coat 2 x 400 µm 2 x 16 mils two pack high solids modified epoxy
Prefabrication primer Shopprimer ZS 15890 Muki –Z No. 2001 FW Interplate 937 Carboweld 11 Series
Top Coat Hempadur Multi-Strength GF 35870 Marathon 500 Interzone 954 Carboguard 890 GF
reserved.
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3.17 CONCRETE - Components partly embedded in Concrete
Components partly embedded in concrete, such as anchor plates, wallpipes, frames etc.
Coating of areas, which are not covered with concrete, including the zone of crossing (the primer reaches at
least 100 mm in the concrete).
Environment:
pollution)
salinity)
Durability:
The expected durability is High (h), 15-25 years,, according ISO 12944-5:2018.
Protective Coating System – Interior places C3:
Primer 100 µm 4 mils two pack epoxy polyamide Shop
Spot Repair 100 µm 4 mils two pack epoxy primer Site..)
Top Coat 80 µm 3,2 mils two pack epoxy polyamide according colour Site
specification
Top Coat Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 690
Protective Coating System - Exterior places C4:

Primer 100 µm 4 mils two pack epoxy polyamide Shop

Spot Repair 100 µm 4 mils two pack epoxy primer Site..)
Intermediate Coat 90 µm 3,6 mils two pack epoxy polyamide Site
(apply by mist coat-full coat technique)
Top Coat 50 µm 2 mils two pack aliphatic polyurethane Site
Intermediate Coat Hempadur Mastic 45880 Penguard Midcoat Intergard 475 HS Carboguard 690
reserved.
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3.18 IM-PAB/Im2 - Cooling Water - Steel Pipes (Internal Surface), PA-, PC-Systems
Environment:
Corrosivity category acc. ISO 12944-2: Im2; sea or brackish water (i.e. harbour areas with structures like
sluice gates, locks, jetties; offshore structures)
Durability:
Blasting according to ISO 8501-1:2007 grade Sa 2½ / SSPC-SP10. The minimum blast profile shall have a
surface profile acc. to ISO 8503-2 G (grit) coarse or equivalent.
For internal coating the weld seams shall be grounded smooth.
A weldable zinc ethyl silicate prefabrication primer may be used as a temporary corrosion protection
to protect the steel during production/fabrication if required by logistical reasons. Dry film thickness
15-25 µm.
Please Note: Prefabrication primer has to be removed before start of application of final coating.
External Coating shall be done according Protective Coating System Data Sheets INT/C3, IM-CHEM,
IM-BUR/Im3 or EXT/C4 (depending on environment)

Prefabrication primer 15 – 25 µm Zinc ethyl silicate
Reblasting of internal surface
Top Coat (total system) 1000 µm 1) 40 mils 1) two pack high solids modified epoxy
Paint Supplier Hempel Jotun International Carboline Patig
(www.patig-gmbh.com)
Prefabrication primer Shopprimer ZS 15890 Muki –Z No. 2001 FW Interplate 937 Carboweld 11 Series -
Hempadur Multi
Top Coat Marathon 500 Interzone 954 Carboguard 890 GF VK2001 SW
Strength GF 35870
Remark
1): 2 or 3 layers shall be applied to reach the total DFT of 1000 µm (40 mils), therefore recommendation of
Nominated Paint Supplier shall be followed.
reserved.
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3.19 OIL - Fuel Oil - Storage Tanks, internal surface (welded at site)
Environment:
Corrosivity category: fuel oil
Durability:
The expected durability is High (h), 15-25 years.
Surface Preparation of substrates coated with prefabrication primer at site:

Impurity Removal
Dust Blow off with dry clean compressed air or vacuum clean
Oils, Grease, Dirt Washing with a non-alkaline detergent, followed by fresh water rinsing
Damages, Burns, Welding Seams, Markings, Blasting to PSa 2½ according to ISO 8501-2:1994 or where this is not
Corroded areas practical power tool cleaning to St 3 according to ISO 8501-1:2007
White rust (zinc salts) Entire areas sweep blasting
Internal tank roof Fixed roof: high pressure water washing and sweep blasting
Floating roof: Blasting to Sa 2½ according to ISO 8501-1:2007
Complete internal tank bottom Blasting to Sa 2½ according to ISO 8501-1:2007

Prefabrication primer 25 µm weldable zinc ethyl silicate primer Shop
1 mil
for internal plate surface
Tank bottom:
for tank bottom and extending 2000 mm above from the tank bottom
Top Coat 2 x 150 µm 2 x 6 mils two pack epoxy mastic Site
Floating roof:
for floating-roof underside and 1000 mm below top most plates
Top Coat 2 x 150 µm 2 x 6 mils two pack epoxy mastic Site
Fixed roof:
for entire vapour space of fixed-roof tanks and extending 4000 mm down below tank top.
Top Coat 60 µm 2,4 mils zinc ethyl silicate primer Site
tank bottom Top Coat Hempadur 85671 Tankguard Storage Interline 850 1) Phenoline 3852)
floating-roof Top coat Hempadur 85671 Tankguard Storage Interline 8501) Phenoline 3852)
fixed-roof Galvosil Fibre 15750 Resist 78 Interzinc 2280 Carbozinc 11

Primecoated plates (zinc ethyl silicate primer; DFT: 60 µm) will be laid on bituminous sand. Weldseams will
not be painted.
Remark: 1) Instead of 2 x 150 µm Interline 850, alternative system 1 x 400 µm of Interline 975 can be used.
2)
Instead of 2 x 150 µm Phenoline 385, alterative system 1 x 400 µm Phenoline Tank Shield can be used.
External coating of the tanks shall be done according System Data Sheet EXT/C4.
Above specified tank protective coating system is not applicable for bio diesel.
reserved.
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3.20 PP/PVC - Plastic Pipes (PVC-U, PP), GRP Pipes
Environment:
Corrosivity category: UV-Radiation
Non-UV resistant Plastic pipes (PVC-U, PP) shall be additionally coated if exposed to UV radiation.
Surfaces to be coated must be dry and free of all dirt, mildew, chalk, spent abrasive and any other
contaminant of foreign material that could inhibit adhesion.
Physical abrasion of the surface is required to guarantee a mechanical "key" for good adhesion of the primer
(e.g. sandpaper – 120 granulation).

Primer 40 µm 1,6 mils Two pack epoxy primer
Top Coat 50 µm 2 mils two pack aliphatic polyurethane
Primer Hempadur 15553 Penguard Primer Intergard 269 Carboguard 60
Remark: Not valid for plastic pipes made of Polyethylene (PE)!
reserved.
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3.21 STAIN - Stainless Steel (Exterior Places)
Only for chemical environments an additional protective coating system shall be applied on non-resistant
alloys.
Durability:
The expected durability High (h), 15-25 years
Surface Preparation of Stainless Steel Surfaces:

Solvent cleaning acc. standard reference SSPC-SP1 and sweep blasting with non-metallic and chloride free
grit to obtain anchor profile of at least 25 µm to 45 µm, if not otherwise specified on product data sheet of
paint.
Mechanical derusting acc. ISO 8501-1:2007 grade St3 / SSPC-SP3 for damaged surfaces and weld seams.
If blasting is not allowed on site corundum paper or abrasive fabric shall be used. Paint manufacturer
recommendations shall be observed.

Primer 40 µm 1,6 mils Suitable adhesion primer
Top Coat 60 µm 2,4 mils Suitable top coat
Primer Hempadur 15553 Penguard Primer Intergard 269 Carboguard 60
reserved.
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4 Summary of Coating Specification
reserved.
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Summary of Coating Specification for
4.1 Air Intake System (MBL-System)
SCOPE OF SUPPLY: Contractor: complete internal and external coating
for coating/painting (prime-, intermediate-, top-coats)
ENVIRONMENT (internal) (for Pos.1): Chemicals and condensation of humidity/fogging
ENVIRONMENT (external) (for Pos.2,4): Corrosivity category acc. ISO 12944-2: C4
DURABILITY: The expected durability is High (h), 15-25 years, according ISO 12944-5:2018.
QA/QC: QA/QC-Procedure shall be performed and controlled by the Contractor in cooperation with Hempel /
International / Jotun / Carboline as Nominated Paint Suppliers.
SURFACE PREPARATION:
 Blast-cleaning acc. ISO 8501-1:2007 Sa 2½ / SSPC-SP10 with a profile depth as recommended by paint
manufacturer. If not specified, the surface profile shall conform to ISO 8503 comparator Medium (G)
 Mechanical cleaning from contaminants by means of washing or steam jetting or sweep blasting.
 Galvanized for sheet metal, wall thickness < 3 mm. Surface preparation of galvanized surface according paint
manufacturers recommendation / product data sheets
CARBON STEEL SHEET METALL (WALL THICKNESS > 3 mm)

Position 1. 2. 3.
COAT Internal Surface DFT External Surface 1) DFT Colour Internal Surface DFT
of the double wall
PRIMER 3) Epoxy primer 150 µm Epoxy primer 190 µm Epoxy primer 50 µm
TOP COAT two pack high build epoxy 100 µm two pack aliphatic 50 µm acc. to project
polyurethane colour
appearance
TOTAL SYSTEM 250 µm 240 µm 50 µm
SHEET METAL, GALVANIZED (WALL THICKNESS < 3 mm)

Position 4. Outdoor 5. Indoor
COAT External Surface of Galvanized Steel 2) dft in µm Colour External Surface of

Galvanized Steel 2)
PRIMER 3) Epoxy primer 50 µm uncoated
INTERMEDIATE COAT Epoxy primer 50 µm uncoated
TOP COAT two pack aliphatic polyurethane 50 µm acc. to project colour appearance uncoated
TOTAL SYSTEM 150 µm
PRODUCT IDENTIFICATION:
Coat Hempel Jotun International Carboline used in
Product Product Product Product Pos.
Primer:
Epoxy primer Hempadur 15553 Penguard Primer Intergard 269 Carboguard 60 3, 4
Epoxy primer Hempadur 4774D Penguard Universal AL Intergard 251 HS Carboguard 690 1, 2
Intermediate coat:
Epoxy primer Hempadur 15553 Penguard Primer Intergard 269 Carboguard 60 4
Top coat:
two pack high build epoxy Hempadur fast dry 45410 Jotamastic 90 Interseal 670 HS Carboguard 890 1
two pack aliphatic Hempathane fast dry Hardtop XP Interthane 990 Carbothane 134HG 2, 4
polyurethane 55750
Remarks 1) Position 2: For external carbon steel Surfaces an alternative Protective Coating System as following is possible (total 200µm):
Primer -60 µm Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858
Intermediate Coat – 90 µm Hempadur fast dry 45410 Penguard Express Intergard 251HS Carboguard 60
Top Coat – 50 µm Hempathane Topcoat 55750 Hardtop XP Interthane 990 Carbothane 134HG
Total DFT 200 µm 200 µm 200 µm 200 µm
²) Position 4 & 5: For thin-walled sheet metals (< 3mm) alternative protective coating systems are possible. The requirements of DIN 55634 for
C4 environment (with durability “high” 15-25 years) shall be kept. Examples are:
- System No A1.25: Aluminium-Zinc (AZ) coated sheet metal (AZ185 g/m²). Dry film thickness of AZ is 25µm
- System No A2.16: Galvanized sheet metal (Z 275 g/m²) coated with 15µm SP (Polyester) + 2 x 20µm PVDF
Final colour shades shall be according requirements of project-specific colour appearance schedule.
3
) site spot repair primer: same primer to be used as specified for shop application.
reserved.
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4.2 Exhaust System with Internal Insulation (MBR-System)
ENVIRONMENT: Corrosivity category acc. ISO 12944-2: C4, Temperatures up to 400°C
DURABILITY: The expected durability is High (h), 15-25 years acc. ISO 12944-5:2018
QA/QC: QA/QC-Procedure shall be performed and controlled by the Contractor in cooperation with Hempel
/ International / Jotun / Carboline as Nominated Paint Suppliers.
SURFACE PREPARATION: Blasting according ISO 8501-1:2007 Sa 2½ / SSPC-SP10 with a profile depth as
recommended by paint manufacturer. If not specified, the surface profile shall conform to ISO
8503 comparator Medium (G)
SURFACE TEMPERATURE UP TO 120°C:

Position 1. 2.
COAT Internal Surface1) DFT External Surface C41) DFT
PRIMER 1) zinc ethyl silicate primer 60 µm zinc ethyl silicate primer 5) 60 µm
SPOT REPAIR two pack epoxy primer 60 µm two pack epoxy primer 60 µm
INTERMEDIATE COAT two pack epoxy polyamide 2) 150 µm 2) two pack epoxy 90 µm
polyamide
TOP COAT two pack aliphatic 50 µm
polyurethane
2)
TOTAL SYSTEM 60/210 µm 200 µm
SURFACE TEMPERATURE UP TO 400°C, DIFFUSER, DIVERTER (OR LOWER STACK SECTION):

Position 3. 4
COAT Internal Surface DFT External Surface 3) DFT
PRIMER zinc ethyl silicate primer 60 µm zinc ethyl silicate primer 60 µm
SPOT REPAIR 3) zinc ethyl silicate primer 60 µm zinc ethyl silicate primer 60 µm
INTERMEDIATE COAT
TOP COAT modified inorganic copolymer 140 µm
coating
TOTAL SYSTEM 60 µm 200 µm
Coat Hempel Jotun International Carboline used in Pos.
Primer:
Zinc ethyl silicate primer Galvosil Fibre 15750 Resist 78 Interzinc 2280 Carbozinc 11 1, 2, 3, 4
Spot Repair:
two pack epoxy primer Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 1, 2,
Zinc ethyl silicate primer Galvosil Fibre 15750 Resist 78 Interzinc 2280 or Carbozinc 11 3, 4
Interzinc 553
Intermediate coat:
two pack epoxy polyamide Hempadur Mastic 45880 Penguard Midcoat Intergard 475 HS Carboguard 60 5) 1, 2
Top coat:
two pack aliphatic polyurethane Hempathane HS 55610 Hardtop XP Interthane 990 Carbothane 134HG 2
modified inorganic copolymer coat 4) Versiline CUI 56990 Jotatemp 1000 ceramic -………(see Remark 3) Thermaline Heat 4
Shield
Prefabrication primer: In case of need
weldable zinc ethyl silicate Shopprimer ZS 15890 Muki-Z No.2001 Interplate 937 Carboweld 11 Series 1, 2
prefabrication primer 1)
1)
Remarks: Depending on production flow, a weldable zinc ethyl silicate prefabrication primer may be used, 15 - 25 µm DFT. Before prefabrication primer
is overcoated by primer 60 µm, the surface has to be cleaned and pretreated (e.g. sweep blast) according paint manufacturers data
sheet / recommendation, depending on the condition of prefabrication primer.
2)
Internal coating: additional intermediate coat only at the lower stack part/diverter and diffusor in case of fuel oil as main fuel
3)
Protective coating system Position 4 (SURFACE TEMPERATURE up to 400°C (external surface)), if International Paint is used:
No zinc silicate primer (Interzinc 2280) + Interbond 1202UPC to be used in the shop. Following protective coating system shall be used:
2 x 100µm Interbond 1202UPC.
4)
Limited colour range available
5)
For Carboline system: if zinc-ethyl silicate primer is used, the DFT of Intermediate coat shall be 150 µm. Total DFT of system is 260 µm.
reserved.
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4.3 Forced Draft Air Cooled Condenser (LUKO)
SCOPE OF SUPPLY: according project-specific DOR list. If not specified in component contract following applies:
for coating/painting Contractor: complete prime-, intermediate and top coat
ENVIRONMENT: Corrosivity category acc. ISO 12944-2: C3, C4, Im3
QA/QC: QA/QC-Procedure shall be performed and controlled by the Contractor in cooperation with
Hempel / International / Jotun / Carboline as Nominated Paint Suppliers.
recommended by paint manufacturer. If not specified, the surface profile shall conform to ISO
8503 comparator Medium (G)
SURFACE TEMPERATURE UP TO 120°C:

Position 1. 2.
COAT C-Steel, Pipes, Supports, and DFT C-Steel, Pipes, Supports, and DFT
Components – Indoor C3 1) Components – Outdoor C4 1)
PRIMER two pack zinc rich epoxy primer 60 µm two pack zinc rich epoxy primer 60 µm
INTERM. COAT two pack epoxy polyamide 90 µm
TOP COAT two pack epoxy polyamide 100 µm two pack aliphatic polyurethane 50 µm
Alternative to Pos 1. and Pos 2. the fast drying Systems can be used for complete shop application. Therefore refer to Protective Coating System
Data Sheet No.: 2.3 INT/C3-EXT/C4 (fast drying)
Position 3.
COAT Serial Components – C4 DFT
May be coated with the Protective Coating System used in the series production and capable
of being additionally coated with two pack system
Manufacturers 100 µm
standard
SPOT REPAIR two pack epoxy 100 µm
PRIMER Barrier Coat 90 µm
TOP COAT two pack aliphatic polyurethane 50 µm
Position 4.
COAT Buried steel pipework - Im3 DFT
Buried steel pipework shall be protected according to pipe manufacturer standard coating with
double wrap proprietary tape, shrunk on polyethylene, PE Coating, sleeve type wrapping,
suitable for corresponding environment. The corrosion protection system preferred is
subject to prior approval. Alternatively below specified epoxy system can be used:
PRIMER
FINISH COAT two pack high solids modified epoxy 2 x 400 µm
Hot dip galvanized steel will not be additionally coated. If a coating due to colour appearance reasons is necessary,
please refer to data sheet 2.12 GALV-Colour.
Primer:
two pack zinc rich epoxy primer Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858 1, 2
Barrier Coat Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 690 3
Spot Repair:
two pack epoxy primer Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 1, 2, 3
Intermediate coat:
two pack epoxy polyamide Hempadur Mastic 45880 Penguard Midcoat Intergard 475 HS Carboguard 60 2
Top coat:
two pack epoxy polyamide Hempadur Mastic 45880 Jotamastic 90 Interseal 670HS Carboguard 890 1
two pack aliphatic polyurethane Hempathane HS 55610 Hardtop XP Interthane 990 Carbothane 134HG 2, 3
two pack high solids modified epoxy Hempadur Multi-Strength GF 35870 Marathon 500 Interzone 954 Carboguard 890 GF 4
Prefabrication primer: weldable In case of need
zinc ethyl silicate prefabrication primer 1) Shopprimer ZS 15890 Muki-Z No.2001 Interplate 937 Carboweld 11 Series 1, 2
1)
Remarks: : Depending on production flow, a weldable zinc ethyl silicate prefabrication primer may be used, 15 - 25 µm DFT. Before prefabrication primer is overcoated by Primer
(60 µm), the surface has to be cleaned and pretreated (e.g. sweep blast) according paint manufacturers data sheet / recommendation, depending on the condition of
prefabrication primer.
reserved.
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4.4 Oil Storage Tank - welded at site
for coating/painting Tank Contractor: blasting and inorganic weldable zinc ethyl silicate prefabrication primer
(DFT: 15-25 µm) for complete internal surfaces all plates and zinc ethyl silicate primer (DFT: 60
µm) for complete external surfaces all plates.
Customer: external surfaces: cleaning, spot repair (of mechanical damages), manual rust
removal and primer of weld seams, intermediate and top coating.
Internal: blasting of tank bottom, cleaning/blasting of roof and coating of tank bottom and roof.
ENVIRONMENT: Corrosivity category acc. ISO 12944-2: C4, Fuel Oil
Surface Preparation: Blasting acc. ISO 8501-1:2007 Sa 2½ / SSPC-SP10 with a surface profile equivalent to ISO
at shop 8503 comparator, Medium (G), as recommended by Paint Supplier.
Cleaning and surface preparation of shop primed surfaces at site (only surface, which has to be overcoated).
Impurity Removal
Damages, Burns, Welding seams, Markings, Corroded areas Internal Surface: Blasting to PSa 2½ according to ISO 8501-2:1994
External Surface :Power tool cleaning to St 3 according to ISO 8501-1:2007
White rust (zinc salts) Entire areas sweep blasting or high pressure water washing scrubbing with stiff brushes
Internal tank roof Fixed roof: high pressure water washing and abrasive grit sweep blasting
Floating roof: Blasting to Sa 2½ according to ISO 8501-1
Complete internal tank bottom Blasting to Sa 2½ according to ISO 8501-1
Coat:
Position 1. 2a. 2b.
COAT Internal Bottom DFT Internal Roof Surface of DFT Internal Roof Surface of DFT
Surface of fixed- and fixed-roof tanks (inclusive floating-roof tanks
floating-roof tanks: internal tank roof (inclusive internal tank
tank bottom and structure): vapour space roof structure):roof
extending 2000 mm and extending 4000 mm underside and 1000mm
above the tank bottom down below the tank top below top most plates
PREFABRICATION weldable zinc ethyl 15-25 µm weldable zinc ethyl silicate 15-25 weldable zinc ethyl silicate 15-25 µm
PRIMER silicate primer primer µm primer
PRIMER
TOP COAT two pack epoxy mastic 2 x 150 µm1) zinc ethyl silicate primer 60 µm two pack epoxy mastic 2 x 150 µm1)
TOTAL SYSTEM 300 µm1) 60 µm 300 µm1)
Position 3.
COAT External Surface (inclusive external DFT
tank roof structure) - C4
Primer (at shop) zinc ethyl silicate primer 2) or 60 µm
two pack zinc rich epoxy primer
SPOT REPAIR two pack epoxy primer 60 µm
INTERMEDIATE COAT two pack epoxy polyamide 90 µm
Underside of Floor Plates: Prime coated plates (zinc ethyl silicate primer; DFT: 60 µm) will be laid on bituminous sand.
Weld seams will not be painted.
weldable zinc ethyl silicate prefabrication primer Shopprimer ZS 15890 Muki-Z No.2001 Interplate 937 Carboweld 11 Series 1, 2a, 2b,
Primer:
zinc ethyl silicate primer Galvosil Fibre 15750 Resist 78 Interzinc 2280 Carbozinc 11 3
two pack zinc rich epoxy primer Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858 3
Spot Repair:
two pack epoxy primer Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 3
Intermediate coat:
2)
Top coat:
two pack epoxy mastic Hempadur 85670 Tankguard Storage Interline 850 1) Phenoline 385 1) 1, 2b
zinc ethyl silicate primer Galvosil Fibre 15750 Resist 78 Interzinc 2280 Carbozinc 11 2a
1)
Remarks: International: alternative system 1 x 400 µm of Interline 975 can be used; Carboline: alternative system 1 x 400 µm Phenoline Tank Shield can
be used
2)
For Carboline System: if zinc-ethyl silicate primer is used, the DFT of Intermediate coat shall be 150 µm. Total DFT of system is 260 µm.
reserved.
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4.5 Cooling Water Pipes of Steel
ENVIRONMENT: Corrosivity category acc. ISO 12944-2: C4, Im2, Im3
DURABILITY: The expected durability is High (h), 15-25 years according ISO 12944-5:2018.
Pos 1: Blasting according ISO 8501-1:2007 Sa 2½ / SSPC-SP10. The minimum blast profile shall have a surface profile
equivalent to ISO 8503 comparator Coarse (G) or equivalent. Shot profile is not acceptable. For internal coating the weld
seams shall be grounded smooth
Pos 2, 3, 4: Blasting according to ISO 8501-1:2007 grade Sa 2½ / SSPC-SP10 with a surface profile equivalent to ISO
8503 comparator Medium (G), if not otherwise specified.
CARBON STEEL - SURFACE TEMPERATURE UP TO 50 °C

Position 1. 2.
COAT Internal Surface DFT External Surface - Im3 DFT
1)
Im2 (Buried Steel Pipework)
Buried carbon steel pipes shall be PE coated, as specified in Technical Piping
Specification (Document No: ZTO004-4711-MEC020-479995 UNID474 357
068 (ASTM) item 3.13.1 or ZTO004-4711-MEC020-479150 UNID 479 848
639 (EN) item 3.15.2)
If not specified:
Buried steel pipework shall be protected according to pipe manufacturer
standard coating with double wrap proprietary tape, shrunk on polyethylene,
PE Coating, sleeve type wrapping, suitable for corresponding environment.
The corrosion protection system preferred is subject to prior approval.
Alternatively below specified epoxy system can be used:
TOP COAT 2) two pack high solid 3 x 333 µm two pack high solids modified epoxy 2 x 400 µm
modified epoxy or
2 x 500 µm
Position 3. 4.
COAT External Surface DFT External Surface DFT
Outdoor C4 Indoor C3
PRIMER zinc ethyl silicate primer 3) or 60 µm zinc ethyl silicate primer or two pack 60 µm
two pack zinc rich epoxy primer zinc rich epoxy primer
TOP COAT two pack aliphatic polyurethane 50 µm two pack epoxy polyamide 100 µm
Coat Hempel Jotun International Carboline Patig used in Pos.
(www.patig-
gmbh.com)
Primer:
Zinc ethyl silicate primer Galvosil Fibre 15750 Resist 78 Interzinc 2280 Carbozinc 11 3, 4
Zinc rich epoxy primer Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858 3, 4
Spot Repair:
two pack epoxy primer Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 3,4
Intermediate coat:
3)
Top coat:
two pack aliphatic polyurethane Hempathane HS 55610 Hardtop XP Interthane 990 Carbothane 134 HG 3
two pack high solid modified epoxy Hempadur Multi-Strength GF 35870 Marathon 500 Interzone 954 Carboguard 890 GF VK 2001 SW 1
two pack high solid modified epoxy Hempadur Multi-Strength GF 35870 Marathon 500 Interzone 954 Carboguard 890 GF 2
two pack epoxy polyamide Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 4
1)
Remarks: Please Note: prefabrication primer has to be removed before start of application of final coating.
2)
2 or 3 layers shall be applied to reach the total DFT of 1000 µm, therefore recommendations of Nominated Paint Supplier shall be followed.
3)
For Carboline C4 system: if zinc-ethyl silicate primer is used, the DFT of Intermediate coat shall be 150 µm. Total DFT of system is 260 µm.
reserved.
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4.6 Pipes and Pressure Tubes
for coating/painting Contractor: Primer
Customer: intermediate- and top-coats
ENVIRONMENT: Corrosivity category acc. ISO 12944-2: C3, C4, Temperatures T1-T4
QA/QC: QA/QC-Procedure shall be performed and controlled by the Contractor in cooperation with Hempel /
International / Jotun / Carboline as Nominated Paint Suppliers.
recommended by paint manufacturer. If not specified, the surface profile shall
conform to ISO 8503 comparator Medium (G).
STEEL SURFACES NOT INSULATED. SURFACE TEMPERATURE UP TO 120°C:

Position 1. 2.
COAT C-Steel, Pipes, Supports, and DFT C-Steel, Pipes, Supports, and DFT
Components 1) – Indoor C3 Components 1) – Outdoor C4
PRIMER zinc ethyl silicate primer or 60 µm zinc ethyl silicate primer 2) or 60 µm
two pack zinc rich epoxy primer two pack zinc rich epoxy primer
STEEL SURFACES NOT INSULATED. SURFACE TEMPERATURE ABOVE 120°C:

Position 3. 4.
COAT T1 - Temperature 120 - 200°C DFT T2 - Temperature 200 - 400°C DFT
PRIMER zinc ethyl silicate primer 60 µm zinc ethyl silicate primer 60 µm
SPOT REPAIR zinc ethyl silicate primer 60 µm zinc ethyl silicate primer 60 µm
TOP COAT one pack silicon acrylic 2 x 20 µm one pack silicon aluminium 2 x 20 µm
INSULATED PARTS EXPOSED TO TEMPERATURES:

Position 5. 6.
COAT T3- Temperature < 400 °C DFT T4 - Temperature > 400 °C insulated DFT
Insulated
PRIMER zinc ethyl silicate primer 60 µm
TEMPORARY PRIMER modified resins for temporary corrosion 60 µm
protection with low condensate value
Coat Hempel Jotun 2) International Carboline2) used in Pos.
Primer:
zinc ethyl silicate primer Galvosil Fibre 15750 Resist 78 2) Interzinc 2280 Carbozinc 11 2) 1, 2, 3, 4, 5
two pack zinc rich epoxy primer Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858 1, 2
Spot Repair:
two pack epoxy primer Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 1, 2
zinc ethyl silicate primer Galvosil Fibre 15750 Resist 78 Interzinc 2280 or Carbozinc 11 3, 4
Interzinc 553
Intermediate coat:
2)
two pack epoxy polyamide Hempadur Mastic 45880 Penguard Midcoat Intergard 475 HS Carboguard 60 2) 2
Top coat:
two pack epoxy polyamide Hempadur Mastic 45880 Jotamastic 90 Interseal 670HS Carboguard 890 1
one pack silicon acrylic Silicone Acrylic 56940 Solvalitt Intertherm 875 Thermaline 4900 3
one pack silicon aluminium Silicone Aluminium 56914 Solvalitt Intertherm 50 Thermaline 4700 Alu 4
Temporary primer: HempatexE.V.Primer19161 Alkydprimer Intertherm 79 - 6
Prefabrication primer: In case of need
weldable zinc ethyl silicate Shopprimer ZS 15890 Muki-Z No.2001 Interplate 937 Carboweld 11 Series 1, 2
prefabrication primer 1)
1)
Remarks: Depending on production flow, a weldable zinc ethyl silicate prefabrication primer may be used, 15 - 25 µm DFT. Before prefabrication primer is
overcoated by Primer (60 µm), the surface has to be cleaned and pretreated (e.g. sweep blast) according paint manufacturers data sheet /
recommendation, depending on the condition of prefabrication primer.
2) For Carboline C4 system: if zinc-ethyl silicate primer is used, the DFT of Intermediate coat shall be 150 µm. Total dft of system is 260 µm.
reserved.
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4.7 Steel Structures
DESCRIPTION: Steel structures, finish coated at shop
(galvanized parts will only be coated by very high corrosively stresses)

ENVIRONMENT: Corrosivity category acc. ISO 12944-2: C3, C4, Im2
Carbon steel
 Removal of all welding parts
 Blasting according ISO 8501-1:2007 Sa 2½/ SSPC-SP10
 If not specified, the surface profile shall conform to ISO 8503
comparator Medium (G)
SURFACE TEMPERATURE UP TO 120° C:

Position 1. 2.
COAT C-Steel – Indoor C3 1) DFT C-Steel – Outdoor C4 1) DFT
PRIMER two pack epoxy primer 90 µm two pack epoxy primer 190 µm
Alternative to Pos 1. and Pos 2. the conventional systems according Data Sheet No.: 2.1 INT/C3 (indoor) and 2.2 EXT/C4 (outdoor) can be used.
Position 3. 4.
COAT Partly embedded in DFT Water exposure, Seawater splash DFT
concrete - C3 1) zone - Im2
PRIMER two pack epoxy primer 100 µm
SPOT REPAIR two pack epoxy primer 100 µm Spot Repair after erection as required
TOP COAT two pack epoxy 80 µm two pack high solid modified epoxy 1 x 500 µm
polyamide
Coat Hempel Jotun International Carboline used in
Pos.
Primer:
two pack epoxy primer Hempadur Fast Dry 15560 Jotamastic 90 Intergard 251HS Carboguard 635 1
two pack epoxy primer Hempadur 4774D Penguard Universal AL Intergard 251HS Carboguard 690 2
Spot Repair:
two pack epoxy primer Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 1, 2, 3
Top coat:
two pack epoxy polyamide Hempadur Fast Dry 45410 Jotamastic 90 Interseal 670 HS Carboguard 635 1
two pack aliphatic polyurethane Hempathane fast dry 55750 Hardtop XP Interthane 990 Carbothane 134 HG 2
two pack high solid modified epoxy Hempadur Multi-Strength GF 35870 Marathon 500 Interzone 954 Carboguard 890GF 4
two pack epoxy Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 690 3
1)
weldable zinc ethyl silicate prefabrication primer Shopprimer ZS 15890 Muki-Z No. 2001 Interplate 937 Carboweld 11 Series 1, 2, 4
1)
Remarks: Depending on production flow, a weldable zinc ethyl silicate prefabrication primer may be used, 15 - 25 µm DFT. Before prefabrication primer is
overcoated by Primer (60 µm), the surface has to be cleaned and pretreated (e.g. sweep blast) according paint manufacturers data sheet /
recommendation, depending on the condition of prefabrication primer.
reserved.
Document No.:
ZEN000-21110-&BEC010-493101

Page: 42 of 47
4.8 Water Tanks (carbon steel) – welded at site
Tank Contractor: Blasting and inorganic weldable zinc ethyl silicate prefabrication primer
(DFT: 15-25 µm) for complete internal surfaces all plates and zinc ethyl
silicate primer (DFT: 60 µm) for complete external surfaces all plates.
Customer: Complete blasting and internal coating (tank lining system) at site.
Cleaning, spot repair (of mechanical damages) manual rust removal and
primer of weld seams, intermediate and top coating for external surfaces.
ENVIRONMENT: Corrosivity category acc. ISO 12944-2: C4, Im2
QA/QC: QA/QC-Procedure shall be performed and controlled by the Contractor in cooperation with Hempel
/ International / Jotun / Carboline as Nominated Paint Suppliers.
SURFACE PREPARATION AT WORKS : Both sides of the plates: Blasting acc. to ISO 8501-1:2007, grade Sa 2½ /
SSPC-SP10. If not specified, the surface profile shall conform to ISO 8503 comparator Medium
(G).
SURFACE PREPARATION AT SITE:
 Internal Surface: Complete blasting acc. to ISO 8501-1:2007, grade Sa 2½ / SSPC-SP10
 External Surface:
Impurity Removal
Damages, Burns, Welding seams, Markings, Corroded power tool cleaning to St 3 according to ISO 8501-1:2007
areas
White rust (zinc salts) Entire areas sweep blasting or high pressure water washing scrubbing with stiff brushes
Position 1. 2.
COAT Internal Surface – IM-W DFT External Surface - C4 DFT
1)
PRIMER Zinc ethyl silicate prefabrication primer 15 – 25 µm zinc ethyl silicate primer 3) or 60 µm
two pack zinc rich epoxy primer
SPOT REPAIR (blasting of entire surface) two pack epoxy primer 60 µm
INTERMEDIATE holding primer 40 µm two pack epoxy polyamide 90 µm
(if required for logistical)
TOP COAT epoxy tank lining system 2 x150 µm 2) 4) two pack aliphatic polyurethane 50 µm
Coat Hempel Jotun International Carboline 3) used in
Pos.
weldable zinc ethyl silicate prefabrication Shopprimer ZS 15890 Muki-Z No.2001 Interplate 937 Carboweld 11 Series 1
primer
Primer:
Zinc ethyl silicate primer Galvosil Fibre 15750 Resist 78 Interzinc 2280 Carbozinc 11 3) 2
two pack zinc rich epoxy primer Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858 2
holding primer Hempadur 85671 thinned 10% Tankguard Storage thinned Interline 982 Phenoline 311 1
with Thinner No. 845 10% with Thinner No. 23
Spot Repair:
Intermediate coat:
3)
Top coat:
epoxy tank lining system Hempadur 85671 Tankguard Storage Interline 850 ²) Phenoline 385 4) 1
1)
Remarks: Please Note: Prefabrication primer has to be removed completely by abrasive blasting before start of application of final coating.
2)
International: Instead of 2 x 150 µm Interline 850, alternative system 1 x 400 µm of Interline 975 can be used
3)
For Carboline C4 System: if zinc-ethyl silicate primer is used, the DFT of Intermediate coat shall be 150 µm. Total DFT of system is 260 µm.
4)
Carboline:Instead of 2 x 150 µm Phenoline 385 alternative system 1 x 400 µm Phenoline Tank Shield can be used

If Primered plates (zinc ethyl silicate primer; DFT: 60 µm) will be laid on bituminous sand, weld seams will not be painted.
reserved.
Document No.:
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Page: 43 of 47
4.9 Water - / Cooling Water - Treatment Systems
(e.g. GB, GC, GK, GN, LD, PUN, PUS, PBE, PBQ)
Contractor: Primer: Vessels, pipes, platforms, anchor plates
Prime-, intermediate- & top coat: Components (all, except pipes, anchor
plates), prefabricated skids, vessels
Customer: Intermediate - & top coat: pipes, anchor plates
ENVIRONMENT: Corrosivity category acc. ISO 12944-2: C3, IM-Chem, C4, Im3
SURFACE PREPARATION: Blasting according ISO 8501-1:2007 Sa 2½ / SSPC-SP10. If not specified, the
surface profile shall conform to ISO 8503 comparator Medium (G).
STEEL SURFACES:
Position 1. 2. 3.
COAT C-Steel, Pipes, Supports, and DFT C-Steel, Pipes, Supports, DFT C-Steel, Pipes, Supports, DFT
Components – Indoor C3, and Components –IM- and Components –
with medium corrosivity Chem, with chemical Outdoor C41)
environment 1) environment 1)
(no UV exposure)
PRIMER zinc ethyl silicate primer or 60 µm zinc ethyl silicate primer or 60 µm zinc ethyl silicate primer 2) or 60 µm
two pack zinc rich epoxy primer two pack zinc rich epoxy two pack zinc rich epoxy
primer primer
SPOT REPAIR two pack epoxy primer 60 µm two pack epoxy primer 60 µm two pack epoxy primer 60 µm
INTERMEDIATE two pack epoxy polyamide 100 µm two pack epoxy polyamide 90 µm
COAT
TOP COAT two pack epoxy 100 µm two pack epoxy 80 µm two pack aliphatic 50 µm
polyurethane
TOTAL SYSTEM 160 µm 240 µm 200 µm
Alternative to Pos 1. and Pos 3. the fast drying Systems (2 layer) can be used for complete shop application. Therefore refer to Protective Coating System
Data Sheet No.: 2.3 INT/C3-EXT/C4 (fast drying)
Position 4. 5.
COAT Serial Components – C4 environment May be coated dft in µm Coating of Galvanized steel dft in µm
with the Protective Coating System used in the series with chemical environment
production and additionally coated with two pack system
Manufacturer’s 100 µm
Standard
SPOT REPAIR two pack epoxy 100 µm zinc rich repair (for galvanized surface 80 µm
only)
PRIMER Barrier Coat 90 µm two pack epoxy primer 110 µm
TOP COAT two pack aliphatic polyurethane 50 µm two pack aliphatic polyurethane 50 µm
Position 6. 7.
COAT Stainless steel and DFT Buried steel pipework - Im3 DFT
nonferrous surfaces –STAIN, Buried steel pipework shall be protected according to pipe manufacturer
which need additional standard coating with double wrap proprietary tape, shrunk on
coating polyethylene, PE Coating, sleeve type wrapping, suitable for corresponding
environment.
The corrosion protection system preferred is subject to prior approval.
Alternatively below specified epoxy system can be used:
PRIMER Adhesion primer 40 µm
TOP COAT two pack aliphatic polyurethane 60 µm two pack high solids modified epoxy 2 x 400 µm
reserved.
Document No.:
ZEN000-21110-&BEC010-493101

Page: 44 of 47
Prefabrication primer 1):
weldable zinc ethyl silicate Shopprimer ZS 15890 Muki-Z No.2001 Interplate 937 Carboweld 11 Series 1, 2, 3
prefabrication primer
Primer:
zinc ethyl silicate primer Galvosil Fibre 15750 Resist 78 Interzinc 2280 Carbozinc 11 1, 2, 3
two pack zinc rich epoxy primer Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858 1, 2, 3
Barrier Coat (Epoxy primer) Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 690 4
two pack epoxy primer Hempadur 15570 Penguard Universal Interseal 670HS Carboguard 690 5
Suitable adhesion primer (stainless Hempadur 15553 Penguard Primer Intergard 269 Carboguard 60 6
steel)
Spot Repair
two pack epoxy Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 1, 2, 3,4
zinc rich repair Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858 5
Intermediate coat:
two pack epoxy Hempadur Mastic 45880 Jotamastic 90 Interseal 670 HS Carboguard 890 2
2)
two pack epoxy Hempadur Mastic 45880 Penguard Midcoat Intergard 475 HS Carboguard 60 2) 3
Top coat:
two pack aliphatic polyurethane Hempathane HS 55610 Hardtop XP Interthane 990 Carbothane 134HG 3,4, 6
two pack aliphatic polyurethane Hempathane fast dry 55750 Hardtop XP Interthane 990 Carbothane 134HG 5
two pack epoxy Hempadur Mastic 45880 Jotamastic 90 Interseal 670HS Carboguard 890 1, 2
two pack high solids modified epoxy Hempadur Multi-Strength GF Marathon 500 Interzone 954 Carboguard 890GF 7
35870
1)
Remarks: Depending on production flow, a weldable zinc ethyl silicate prefabrication primer may be used, 15 - 25 µm dft
2)
For Carboline C4 system: if zinc-ethyl silicate primer is used, the DFT of Intermediate coat shall be 150 µm. Total dft of system is 260µm
reserved.
Document No.:
ZEN000-21110-&BEC010-493101

Page: 45 of 47
4.10 Container incl. installed equipment
SCOPE OF SUPPLY: Contractor: complete coating at shop
ENVIRONMENT: Corrosivity category acc. ISO 12944-2: C2, C3, C4, Temperatures T3, Chemical exposure
SURFACE PREPARATION: Carbon steel: Surface preparation shall be according paint manufacturers
recommendation or if not otherwise specified blasting according ISO 8501-1:2007 Sa 2½ /
SSPC-SP10 with Rz: 35-40 µm.
Galvanized steel: Remove oil and grease, etc. with suitable detergent. Remove salt and
other contaminants by (high pressure) fresh water cleaning. Zinc salts (white rust) must be
removed by high pressure hosing combined with rubbing with a stiff nylon brush if
necessary. Furthermore paint manufacturers recommendation shall be followed.
Miscellaneous types of containers A) - C):
A) Container, made of galvanized steel (minimum wall thickness of steel shall be 2mm):
Hot dip galvanized steel 1): Zinc layer should be minimum 55 µm => No further coating required.
If Container is made of continuously galvanized sheet metal and zinc layer is below 55 µm, following protective coating system shall be
applied:
Position 1. 2.
COAT outside container DFT Inside container DFT
Galvanized 30 µm 30 µm
SPOT REPAIR Zinc rich epoxy, repair of mechanical damages 30 µm Zinc rich epoxy, repair of mechanical 30 µm
to the galvanized surface damages of the galvanized surface
PRIMER two pack epoxy 110 µm
Surface preparation of galvanization shall be sweep blasting (if not otherwise recommended by paint manufacturer).
Spot Repair (galv) Hempadur Avantguard 750 Barrier 80 Interzinc 52 Carbozinc 858
Primer Hempadur 15570 (100 µm) Penguard Universal Interseal 670 HS Carboguard 690
Top Coat Hempathane fast dry 55750 (60 µm) Hardtop XP Interthane 990 Carbothane 134HG
B) Container, made of carbon steel frame with cladding2)(aluminium panels, steel panels or galv. steel
panels)
Position 3. 4.
COAT Outside container Inside container
Complete coating at shop. Manufactures standard Complete coating at shop.
designed for Corrosivity categoryC4 (ISO 12944). Manufactures standard designed for Corrosivity categoryC3
This shall be verified and guaranteed by supplier (ISO 12944). This shall be verified and guaranteed by
supplier
C) ISO Standard Seacontainer, made of corten steel3)

Position 5. 6.
COAT outside container DFT inside container DFT
PRIMER Epoxy zinc rich primer 50 µm Epoxy zinc rich primer 30 µm
SPOT REPAIR Surface tolerant epoxy 50 µm Two pack epoxy topcoat 50 µm
INTERMEDIATE COAT Epoxy intermediate coat 30 µm
TOP COAT Two pack aliphatic polyurethane 60 µm
TOTAL SYSTEM 3) 140 µm 80 µm
reserved.
Document No.:
ZEN000-21110-&BEC010-493101

Page: 46 of 47
D) installed equipment of containers
All installed equipment (exposed to atmospheric environment)

Position 7. 8. 9
COAT Outside container Inside container Inside of air-conditioned container
Complete coating at shop. Complete coating at shop. Complete coating at shop.

Manufactures standard designed for Manufactures standard designed for Manufactures standard designed
Corrosivity categoryC4 (ISO 12944). Corrosivity categoryC3 (ISO 12944). for Corrosivity categoryC2 (ISO
This shall be verified and guaranteed This shall be verified and guaranteed 12944). This shall be verified and
by supplier by supplier guaranteed by supplier
All installed equipment (Carbon steel surface, insulated, exposed to temperatures)

Position 10.
COAT Carbon steel, Temperature DFT
< 400°C insulated
PRIMER zinc ethyl silicate primer 25 µm
All installed equipment (exposed to chemical environment)

Position 11.
COAT Inside container (steel surface)
Complete coating at shop.
Manufactures standard designed for
chemical exposure .This shall be
verified and guaranteed by supplier
1)
Remarks: hot dip galvanized according ISO 1461
2)
Coating of sheet metals / panels (wall thickness < 3mm) shall be according DIN 55634 and appropriate designed for prevailing
corrosive environment
3)
selection of paint material according Nominated Paint Suppliers recommendation. Otherwise Customer release is required.
If container is transported over sea and exposed to C5 atmosphere (over a time period of more than 4 weeks), outside coating of
container shall be designed according C5 category with a durability time of High (h), 15-25 years, according ISO 12944.
reserved.
Document No.:
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Page: 47 of 47
5 Appendices
Title Pages
COATING WORK REPORT 3
Note:
Dear Recipient of this Coating Instruction, the above mentioned appendix 1 is only available as a pdf-file, and
should have been handed over with this document. The original coating work report is a word-file and could
be requested from the originator.
reserved.
Document No.: Appendix 1 to
ZEN000-21110-&BEC010-493101
Index / Date:
Page: 1 of 3
COATING WORK REPORT
Name of Structure / KKS: Project Name: Drawing No.:
Company Person Responsible
Paint Work:
Supplier of Paint Material
Painting System: 1st Coat: 2nd Coat: 3rd Coat: 4th Coat:
Rust grade of steel surface: A B C D

(SSPC/ISO 8501 - 1)
Milling imperfections found:
Sharp edges and burrs removed:
Welding residues, including weld spatter removed:

Supplementary information:
Specified surface preparation grade ISO 8501-1/2 (SSPC):
Blast Cleaning Sa 2½ (SP10) Other (please state):

O O =
Hand- and power-tool cleaning SP2 (St2) SP3 (St3) Bristle Blaster (Sa 2½)
O O O
Other information relating to preparation method and grade achieved (In case of preparation grade St2 and
St3 please state whether hand tools or power tools were used):
Water soluble contaminants (salts) acc. 8502-6/9 for immersed components: ...... mg/m² (eq. NaCl)
Dust level acc. ISO 8502-3 after blasting and cleaning:

Size O 0 O 1 O 2 O 3 O 4 O 5
Quantity O 1 O 2 O 3 O 4 O 5
ZEN000-21110-&BEC010-493101
Index / Date:
Page: 2 of 3
COATING WORK REPORT CONT.
Details of Surface Details of Paint Application

Preparation
1st Coat 2nd Coat 3rd Coat 4th Coat
Surface preparation grade
achieved
Surface profile achieved
(roughness [µm])
Brand name / type of blast
cleaning abrasive
Manufacturer of abrasive
Date
Time
Air Temperature [°C]
Relative humidity [%]
Wet/Dry Bulb temp
Dewpoint [°C]
Surface temp [°C]
Location of paint work (e.g.

shop or site)
Weather conditions (brief
description)
Designation of paint and
type of coat, product no.
Colour / Shade
Batch no
Paint Manufacturer
Thinner (type and amount)

Mixing ratio: ,,Base:
Hardener”
Pot life
Method of application
Nominal dry film thickness
[µm]
Dry film thickness [min µm]
Dry film thickness [mean
µm]
Dry film thickness [max µm]
Number of measurements
Complies with Yes O Yes O Yes O Yes O Yes O

specification? No O No O No O No O No O
ZEN000-21110-&BEC010-493101
Index / Date:
Page: 3 of 3
COATING WORK REPORT CONT.
Reference area provided: O yes O no O not applicable

for this item
Date of preparation:
Remarks:
Use additional sheet, if necessary
Company name
Name of person responsible
Place & date
Signature
Company name
Name of inspector
Place & date
Signature

En 2.1-07 TCC Coating Instruction C4 Rev 11 Final

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En 2.1-07 TCC Coating Instruction C4 Rev 11 Final

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Technical Contract Condition non-project-specific

Title: 2.1-07 Coating Instruction (Design acc. C4 environment)

Document No. ZEN000 21110 &BEC010 493101 517068715

Handling: Restricted No. of Pages: 47 Appendices: 1

Export Classification: AL: N ECCN: N

Nominated Paint Suppliers:

Hempel Jotun AkzoNobel - Carboline

11 2020-02-01 General Revision Leitsch

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

2.2 Codes and Standards

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

- ISO 8504 - ISO 14713 - EN 15773 - NACE Recommended

2.3 Quality Assurance and Quality Control

2.3.1 General Requirements

2.3.2 Quality Control Personnel

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

2.5 Surface Preparation

2.5.1 Pre-Cleaning of Surfaces

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

2.5.3 Manual Rust Removal and Weld Preparation

2.6 Coat Application

2.6.2 Application Procedure

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

2.6.3 Dry Film Thickness

2.6.5 Spot Repairs

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

2.6.6 Substrates not to be coated

2.7 Surface Conditions of Coats

2.8 Protective Coating Systems

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

Environmental zone Conditions Corresponding corrosivity category acc.

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

Coats Powder type

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

2.9.9 Final Inspection

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

3 Protective Coating System Data Sheets

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

Protective Coating System Data Sheet No.:

Surface Preparation for Spot Repair:

Protective Coating System (for Structural Steel, Pipes and Supports):

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

Protective Coating System Data Sheet No.:

Surface Preparation for Spot Repair:

Protective Coating System (for Structural Steel, Pipes and Supports):

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

Protective Coating System Data Sheet No.:

Surface Preparation for Spot Repair:

Product Identification for C3 (Interior Places):

Product Identification for C4 (Exterior Places):

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

Protective Coating System Data Sheet No.:

Protective Coating System:

Underside of floor plates:

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

Protective Coating System Data Sheet No.:

Protective Coating System:

Following alternative coating is possible.

Surface Preparation for Spot Repair:

Technical Contract Condition non-project-specific Index / Date: 11 / 2021-02-01

Protective Coating System Data Sheet No.:

Protective Coating System:

B) Surface Preparation for Spot Repair on site: