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01 New Electronic OLSS
01 New Electronic OLSS
01 New Electronic OLSS
△2
2
★Pump controller makes commands to increase or decrease Pump discharge
amount basing on Logic ( Algorithm ) as below.
・PQ curve ( PC, power constant control = horse Power Calculation )
・Lever stroke ( NC, negative control control = LS control = Lever Stroke )
・Maximum oil flow amount
・CO, cut-off function or CO cancel
★Pump controller calculates Hydraulic Fan absorption Horse Power , and decides
the Engine output Horse Power by adding Work equipment Horse Power. The 2nd
throttle signal is sent to Engine controller .
(The lower oil or water temperature becomes, the less entire horse power is consumed. As
temperature rises, entire horse power is consumed more according to increased Cooling Fan
speed. Therefore work equipment performance doesn’t change depending on oil and coolant
temperaturse.)
3
New Electronic OLSS control contents
Matching point
Pump pressure ( P)
Pump pressure ( P)
Engine torque(T)
Cut off
works
Engine speed (N) Engine speed (N) Pump discharge Pump discharge
amount Q amount Q
Matching point
6
★ Neutral circuit ( same as conventional OLSS )
・Higher pressure side : Pt
Pt (Yellow = NCA ) is jet from orifice upper side of Jet sensor.
・Lower pressure side : Pd
On the other hand Lower pressure ( blue = NCB) drained to tank is
introduced to Jet sensor.
9
Pump Swash Plate Angle Control
EPC current
VC valve stroke
Servo piston
stroke
Pump angle
Pump discharge
amount
One pump at 1800 rpm
Current to EPC, i decides pump discharge Q. Each pump has dispersion
and EPC current adjustment is required. 10
Minimum angle(EPC current = 275mA)
Yellow spool is
pushed down by
spring force(1) at first.
Shuttle valve
シャトルバルブ
・ Ph is higher pressure between Pa and Pr selected by shuttle valve, and flows into
Ps.(Ph is usually Pa when some lever is operated.)
Maximum spool
・When levers are in neutral, Pr ( = about 3MPa ) is selected and Ps becomes about stroke pushed by
1.5MPa when balancing .(EPC current is about 280mA in case of PC800-8.) spring fully
11
To minimum angle(EPC current = minimum)
・Trapezoid plate
No.5 (green )
connected with servo
piston moves to LH
at first.
・Gray spool inside
VC valve is pushed
down along taper of
Trapezoid plate
No.5.(Refer to slide
11)
・Finally VC valve
spool stops or
returns to the same
relative position
between yellow and
gray.
・Servo piston and
swash plate angle
are also stopped at
certain position.
・Ph is kept Pump pressure. Ps is drained to case and Servo piston moves to
RH(Pump angle becomes maximum.).
・Then balancing at Ph : Ps = 2:1(area ratio 1:2) or hits the stopper Ps=0.
14
Servo piston balanced (Large : Small=2:1)
・ Trapezoid plate No.5 (green ) connected with servo piston moves at first.→ Gray spool inside
VC valve moves along taper of Trapezoid plate.
・Ph pressure partly goes into Ps, partly is drained to tank.
・When Ph:Ps ratio becomes 2:1 (area ratio = 1:2 ), servo piston is balanced and stops.
15
Servo piston balanced (Large : Small=2:1)
VC valve
② Relative position between inner and outer changes output
→VC valve output pressure (Ps) changes
Servo
③ Servo piston moves→ Pump angle changes piston
movement
Follow up
⑤ Relative position between outer yellow spool and inner & balance
grey one→ VC valve output pressure (Ps) changes
18
Shop Manual page 30-42
Flow of Control Pressure
19
Servo Control Pressure
20
Direction to Maximum
VC & Servo position
①The high output pressure
enters VC valve and lifts up
Sleeve(2). The passage A
opens and the Servo
pressure in the large end,
PS is drained and the small
end Pump ( or Control)
pressure PH pushes Servo
piston to the right stroke
end.
②The trapezoid cam(8) is
connected with Servo
piston and it pushes up
Spool(3) and closes the
passage A.
( Actually ①and②happens
at the same time and
continuously.)
2012-10 added 21
Direction to Min.
VC & Servo position
22
Main pump (HPV375+375)
F pump
checking port
R pump
checking port
EPC valve
VC valve
Servo piston