H10441000aa00 Fs00ec 02 - C

Name : H10441000AA00-FS00EC-02 Rev : C Release : 2018/02/22 05:03 AM
C modification of electrical cubicles colors (from 7035 to 7032) 13/02/2018 CHABOUD CRENN VERGER
B Modifications according to customer comments

20/10/2017
TESSIEUX CRENN VERGER
A FIRST ISSUE 24/07/2017 TESSIEUX CRENN VERGER
REV. MODIFICATIONS DATE ESTABLISHED CHECKED APPROVED

COMMENTS : ENGINEER / CUSTOMER APPROVAL :
FILE NO.:
Korea Hydro & Nuclear Power CO., LTD
DOCUMENT STATUS
☐ FOR INFORMATION 1. Work may proceed. Contractor may proceed
with fabrication or construction in accordance
with specification.
2. Revise and resubmit. Contractor may proceed in
☒ FOR APPROVAL accordance with specification based on making
revisions as noted and resubmit.
3. Revise and resubmit (work may not proceed).
☐ FOR CONSTRUCTION Revise as noted and resubmit. Hold
fabrication/construction.
4. For information only.
☐ FINAL 5. Resubmit. Not acceptable for reproductions.
Otherwise considered status 1 and work may
proceed.
☐ AS BUILT Note: Permission to process does not constitute

acceptance or approval of design data, calculations,
analyses, test methods or materials developed or
selected by the supplier and does not relieve supplier
from full compliance with contractual obligations.
REVIEW DATE:
RE
KOREA HYDRO & NUCLEAR POWER CO., LTD
HYUNDAI ENGINEERING CO., LTD
SAMRANGJIN
STORAGE PUMPED POWER UNIT 1 & 2
PARTIAL ASSEMBLY :
SUB ASSEMBLY :
DRAWING :
PAINTING SPECIFICATION
KHNP NUMBER REV. LANG.

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3320‐037‐E‐311‐001 FOLIO/FOLIOS SCALES
GE Renewable Energy GE NUMBER 1 / 29 ‐
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© Copyright 2017 ‐ GE Renewable Energy. All rights reserved. Reproductions of any nature by any means, modification, use or disclosures to third parties
without express authority is strictly forbidden Class III ‐ GE Confidential
MODIFICATIONS TABLE
REV ESTABLISHED CHECKED APPROVED DATE MODIFICATIONS
A TESSIEUX CRENN VERGER 24/07/2017 FIRST ISSUE
B TESSIEUX CRENN VERGER 20/10/2017 Modifications according to customer comments
C CHABOUD CRENN VERGER 13/02/2018 modification of electrical cubicles colors (from 7035 to 7032)

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SUMMARY
1 Scope and Range of validity ....................................................................................................................... 4

2 FIELD OF APPLICATION .............................................................................................................................. 5
3 APPLICATION PROCESS .............................................................................................................................. 5
3.1 Surface preparation ...................................................................................................................................5
3.1.1 Preliminary preparation of steel ..........................................................................................................5
3.1.2 Washing/degreasing ...........................................................................................................................5
3.1.3 Surfaces blast‐cleaning .......................................................................................................................5
3.2 Supplying the products ..............................................................................................................................6
3.2.1 Storing the paints ...............................................................................................................................6
3.2.2 Preparing the products .......................................................................................................................7
3.2.3 Applying the products .........................................................................................................................7
3.3 Tests .........................................................................................................................................................7
3.3.1 Control Equipment .............................................................................................................................7
3.3.2 Control of application conditions .........................................................................................................8
3.3.3 Water soluble salts test .......................................................................................................................8
3.3.4 Dust Test ............................................................................................................................................8
3.3.5 Non‐destructive testing of the thicknesses ..........................................................................................8
3.3.6 Testing the paint's adherence on a sample ..........................................................................................8
3.3.7 Porosity‐Discontinuity test ..................................................................................................................9
3.4 Repairs and touch‐ups ...............................................................................................................................9
4 DEFINITIONS OF THE PROTECTION SYSTEMS ............................................................................................. 10
4.1 Definition of standard systems.................................................................................................................10
4.2 Temporary protection systems ................................................................................................................11
4.3 Paint system and assembly considerations ...............................................................................................13
4.4 Paint system for parts subjected to electrical stress (Winding) ..................................................................16
4.5 Piping......................................................................................................................................................16
4.6 “No ‐ GE HYDRO” painting systems ..........................................................................................................16
5 QUALIFICATIONS AND WARRANTIES ........................................................................................................ 17
5.1 Qualifications ..........................................................................................................................................17
5.2 Warranties ..............................................................................................................................................17
5.2.1 Scope of the warranty .......................................................................................................................17
5.2.2 Exemptions.......................................................................................................................................17
ANNEX 1 : CONROL AND INSPECTION CERTIFICATE FOR CORROSION PROTECTION ........................................ 18
ANNEX 2: TABLE OF THE DEW‐POINT TEMPERATURE (TD) UNDER DIFFERENT TEMPERATURE AND HUMIDITY 19
ANNEX 3: PIPING SYSTEMS ......................................................................................................................... 20
ANNEX 4: LIST OF APPROVED PRODUCTS AND SYSTEMS .............................................................................. 22
ANNEX 4‐1: Akzo Nobel (International‐PC) Approved Systems ........................................................................22
ANNEX 4‐2: Hempel Approved Systems .........................................................................................................23
ANNEX 4‐3: Paint systems qualified for electrical stresses parts (E) .................................................................24
ANNEX 4‐4: Tints of systems A (Contact Air) ...................................................................................................25

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1 Scope and Range of validity

This standard makes reference to the following documents:
International standards:
*ISO 12944‐1 to 6: Paints and varnishes ‐ protection of steel structures by protective paint systems.
Part 1: General introduction
Part 2: Classification of environments
Part 3: Design considerations
Part 4: Types of surface and surface preparation
Part 5: Protective paint systems
Part 6: Laboratory performance test methods
*ISO 8501‐1 and 8501‐3: Preparation of steel substrates before application of paints and related products ‐ Visual
assessment of surface cleanliness.
Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after
overall removal of previous coatings
Part 3: Preparation grades of welds, edges and other areas with surface imperfections
*ISO 8502‐4: Preparation of steel substrates before application of paints and related products ‐ Tests for the
assessment of surface cleanliness
Part 4: Guidance on the estimation of the probability of condensation prior to paint application
*ISO 8503‐1 and 8503‐2 and 8503‐4: Preparation of steel substrates before application of paints and related
products ‐ Surface roughness characteristics of blast‐cleaned steel substrates
Part 1: Specifications and definitions for ISO surface profile comparators for the assessment of abrasive
blast‐cleaned surfaces.
Part 2: Method for the grading of surface profile of abrasive blast‐cleaned steel ‐ Comparator procedure.
Part 4: Method for the calibration of ISO surface profile comparators and for the determination of surface
profile ‐ Stylus instrument procedure
*ISO 8504‐1, ISO 8504‐2 and ISO 8504‐3: Preparation of steel substrates before application of paints and related
products ‐ Surface preparation methods
Part 1: General principles
Part 2: Abrasive blast‐cleaning
Part 3: Hand‐ and power‐tool cleaning
*ISO 2409: Paints and varnishes ‐ Cross‐cut test
*ISO 4624: Paints and varnishes ‐ Pull‐off test for adhesion
*ISO 2808: Paints and varnishes ‐ Determination of film thickness
*ISO 19840: Paints and varnishes ‐ Corrosion protection of steel structures by protective paint systems ‐
Measurement of, and acceptance criteria for, the thickness of dry films on rough surfaces
*ASTM D7091 – 05: Standard Practice for Non‐destructive measurement of dry Film thickness
*ASTM D3359 – 09E2: Standard test methods for measuring adhesion by tape test
*ISO 4628‐2,‐3,‐4,‐5: Paints and varnishes ‐ Evaluation of degradation of coatings.
Part 1: General introduction and designation system
Part 2: Assessment of degree of blistering
Part 3: Assessment of degree of rusting
Part 4: Assessment of degree of cracking
Part 5: Assessment of degree of flaking
*ASTM D5162 – 08: Standard practice for discontinuity (Holiday) testing of nonconductive protective coating on
metallic substrates
*ISO 9227: Corrosion tests in artificial atmospheres ‐ Salt spray tests
*ISO 1461: Hot dip galvanized coatings on fabricated iron and steel articles
*RAL Color Chart: Standard for RAL colors
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*DIN 2403: Identification of pipelines according to the fluid conveyed
GE Hydro standard:
HSEF0000‐000000001EC: Fasteners purchasing specification
2 FIELD OF APPLICATION
This general specification defines the rules for implementing anticorrosion protection paints onto hydraulic
equipment manufactured by GE Hydro and its subcontractors. It is applicable for Turbine, Valves, Generator
equipments of SAMRANGJIN Powerplant.
It covers also the temporary protections that are intended to be modified later.
Inorganic coatings, metallic or not, obtained by physical, chemical, or electrochemical deposits, are covered by
other documents.
Equipment supplied fully completed and protected by their Manufacturers in accordance with an approved
standard are not affected by this document. This standardized equipment, such as motors, pumps, exchanges,
compressors, filters, taps, sensors, electrical cabinets, etc. have the manufacturer's standard protections and
finishing tint. The tint may be modified depending on the contract as specified in the contractual documents.
3 APPLICATION PROCESS
3.1 Surface preparation
The effectiveness of an anticorrosion system essentially depends on the care given in preparing the surface. The
main factors that may affect this effectiveness are the presence of rust, mill scale, and contaminating agents such
as salts, dust, oils, grease, water and the surface profile.
3.1.1 Preliminary preparation of steel

 avoid sharp edges (general principles according to ISO 12944‐3)
 eliminate welding projections and splatters
 mill off welds and flame‐cut parts
 fill in cavities
 avoid areas where water can stay stagnant
Refer to ANNEX 4 for preparation degree (P1, P2 or P3) for each system as per ISO 8501‐3.
3.1.2 Washing/degreasing
This operation is essential. It is used to eliminate heavy soiling before stripping the surfaces by blasting abrasives,
and thereby preventing later problems of the coating becoming unstuck. Wash using an alkaline agent
/degreasing solvent or with the solvent of the paint system which will be applied afterward.
Note: For repairs in limited areas, use of paint solvent is possible.
3.1.3 Surfaces blast‐cleaning

The surfaces must be blast‐cleaned uniformly by spraying an abrasive (corundum or grit). These operations must
B be carried out after the degreasing operation, and only if the temperature is greater than + 7°C and humidity is
less than 80%. The surfaces may not be humid, nor condensates the temperature of the surface, shall be ≥ dew
point + 3°C see § 3.2.3.

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The parameters for implementing the abrasives must be set in order to obtain a minimum degree of cleanliness
of Sa 2½ as defined by the ISO 8501‐1 standard.
For information: Equivalent table of the cleaning degree according to relative standards:
ISO 8501‐1 Nace SSPC Abstract from the ISO 8501‐1

When viewed without magnification, the surface
shall be free from visible oil, grease and dirt, and
Sa 2 ½ Grade N°2
from mill scale, rust, paint coatings and foreign
Very thorough (Near White blast SSPC‐SP 10
matter. Any remaining traces of contamination
blast‐cleaning cleaning)
shall show only as slight stains in the form of spots
or stripes.
The roughness of the blast‐cleaned steel must be within the Medium (G), in comparison with the ISO visual‐
tactile sample in accordance with ISO 8503‐1 and ISO 8503‐2 (see table below):
Method ISO 8503‐1

Means of
Visual‐tactile
measurement
References of the G (Grit)
measured criteria Angular abrasive
Scales of
Medium G *
measurement
*Surface profile 50 to 70 µm measuring with profile gauge as per standard. However it can be
accepted in the range of 50 to 90 µm.
Depending on the grade of steel, the following abrasives must be used:

 For carbon steels:
‐ Angular cast iron hematite grit
‐ Angular steel grit / Mixture of shots and grits (with ratio 30% maximum of shots)
‐ Mineral grit (corundum)
 For stainless steels:
‐ Corundum
Note: The brushing and milling/grinding processes according to ISO 8504‐3, may only be used to eliminate
localized traces of oxides, and only when specially instructed
3.2 Supplying the products

3.2.1 Storing the paints
The paints and products are stored in covered, sealed, dry locations, whose temperature is maintained within
limits guaranteeing that the stock is properly preserved.
Storage is carried out solely on original packages, and the usage period set forth by the manufacturer must be
complied with. The supplier may not provide assistance if this period expires.

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3.2.2 Preparing the products

Comply strictly with the product technical sheets issued by the paints' manufacturers.
All products involved in the composition of a paint system come from the same supplier. The products mixed
during implementation to form the paints also come from the same supplier, including application thinners. The
paints and products are delivered in their original containers.
3.2.3 Applying the products
The paint work as well as the covering Intervals must comply with the recommendations of the manufacturer's
technical sheets for each product.
Important note: The temperature of the surface shall be ≥ td + 3°C (td=temperature of the ambiance's dew
point) in order to prevent any moist or condensing surface. Otherwise part shall be preheated or control the
atmospheric humidity.
No paint coats shall be applied if the air temperature in the room where it is applied is below 10°C or above 38°C.
B No paint coat shall be applied if the surface temperature is above 35°C, or as per these limits permitted by paint
manufacturer in their technical datasheet.
As per ISO 8502‐4: Dew‐point temperature td (°C) is a function of the air temperature t (°C) and the relative
humidity Φ (%). The table in ANNEX 2 give values of the dew point temperature (td) under different temperature
and humidity. It is valid whenever t ≥ 0°C.
For example, the prime coat is applied within a maximum period of time that depends on the humidity level in
accordance with the table below. The applier shall take all means necessary in order to achieve the lowest
possible humidity.
Humidity level Below 50 % 50‐59 % 60‐69 % 70‐80% Above 80%

Do not blast
Maximum time 12 hours 8 hours 5 hours 3 hours
and not paint
Note: Before applying the first primer coat by spraying, any edges and difficult access corners shall be painted by
brush (stripe coating on weld lines).
3.3 Tests
The conditions for accepting a piece of equipment must be covered by an agreement between the contracting
parties on the definition of the surfaces to be tested, which may be either the entire structure, or a defined part
of it.
3.3.1 Control Equipment

At both the workshop and on‐site, the sub‐contractor in charge of paint work is untitled to have at any time at
worker‘s disposal the following control equipment:
 Thermometer
 Hygrometer
 Surface profile comparator (according to ISO 8503‐2) / Stylus instrument (according to ISO 8503 4) / Surface
profile gauge (according to ASTM D4417 method B) or Replica tape (according ISO 8503‐5 or ASTM D4417
method C)
 Soluble salt evaluation test with equipment ‐patch& syringe or conductometer. (According to ISO 8502‐6
and ISO 8502‐9) and dust test with equipment according to ISO 8502‐3 shall be done.
 Magnetic film thickness gage (According to ASTM D 7091 equipment method or ISO 2808 method 7C or 7D
)

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 Portable pull‐off adhesion tester (According ISO 4624)

 Cross Cut test equipment ‐ According to ISO 2409 or ASTM D 3359 ‐ 09E2 method A
 Porosity / discontinuity tester (if required) – According to ASTM D5162‐08 method B
3.3.2 Control of application conditions

At both the workshop and on‐site, the control consists in both tracking the execution process and on checking the
compliance on the achieved results.
One Control and Inspection certificate (ANNEX 1) can only cover 1 of the standard system (see §4.1).
3.3.3 Water soluble salts test

For water contact system, three tests have to be made on random locations according to ISO 8502‐6 and 8502‐9.
The acceptance criteria is defined in table 1 § 4.1 of this specification.
3.3.4 Dust Test

Three tests, for each paint system, have to be made randomly according to ISO 8502‐3. The acceptance criteria is
defined in table 1 § 4.1 of this specification.
3.3.5 Non‐destructive testing of the thicknesses

The specified thicknesses correspond to the nominal dry film thickness (NDFT) for the whole paint system
(according to ISO 19840 definition). However, the applier must verify the wet thickness during the application,
taking into account the dilution rate and data recommended by the manufacturers in the systems' descriptive
sheets.
Occasional measurements less than the nominal dry film thickness (NDFT) may be accepted if both of the
following conditions are met (according ISO 19840 paragraph 9):
 The arithmetic mean of all the individual dry film thicknesses shall be equal to or greater than the nominal
dry film thickness (NDFT);
 All individual dry film thicknesses shall be equal to or above 80 % of the NDFT;
 Individual dry film thicknesses between 80 % of the NDFT and the NDFT are acceptable provided that the
number of these measurements is less than 20 % of the total number of individual measurements taken;
 All individual dry film thicknesses shall be less than or equal to the specified maximum dry film thickness.
If it is not specified see ISO 12944‐5. In all cases, the maximum thickness shall not impair the property of
coat or coating system.
3.3.6 Testing the paint's adherence on a sample

A test sample sheet (of at least 5 mm thick) shall be requested whenever the surface to be painted is greater than
5m². The sample must bear the structure's tracking number.
This sample must enable to take in different area:
 For specified thickness higher or equal to 250 µm: 3 times the pull‐off tests in accordance with ISO 4624.
 For specified thickness up to 250 µm: 3 times the cross‐cut or X‐cut tests in accordance with ISO 2409 or
ASTM D 3359 ‐ 09E2 method A.
The acceptance criteria are defined in table 1 § 4.1 of this specification.
Curing time of the painting at 20°C: These tests have to be done 15 days minimum after the final coat application.

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3.3.7 Porosity‐Discontinuity test

This test is mandatory for water contact surface of major components (surface to paint above 15 m²).
Discontinuity testing must be done on random areas, all welding lines according to the ASTM D5162‐08 standard.
Test parameters:
 Test method : method B of the standard ASTM D5162
 Curing time of the painting at 20°C : to be defined according the paint schedule
 Voltage : according expression (1) of the standard ASTM D5162
 Do not test approximately 0.5 meter area from uncoated surface
 Requirements: Discontinuity is unacceptable.
3.4 Repairs and touch‐ups

If a part exhibits degradations in the paint such as scratches, scrapes, or grooves which do not jeopardize the
health of the coating, the surfaces could be partially repaired in order to achieve its initial protection. The final
aspect of the paint will be homogeneous in light and color.
The repairs will be performed carefully and only after complete cure of the products, always in accordance with
the technical conditions of this specification.
The following rules must be respected:
 The area to be repaired will be less than 20% of the total area; in case of being superior, the repairs will be
replaced by a new general layer.
 If faults occur, even over a small area or if they are few in number, which would give any doubt on the
behaviour of the coating, the system put in place must be completely removed and the paint must be
restored to its original conditions.
 Perform surface preparation in accordance with § 2 with :
‐ Hand or Power tool cleaning with degree of cleanliness St 3, in accordance with ISO 8501‐1 and ISO
8504‐3 and with surface profile Ry5 (or RzDIN) of 50‐70 µm for small areas (up to 100 cm²). Applicable
only for Air contact painting system.
‐ Abrasive blast‐cleaning with a degree of cleanliness Sa 2.5 in accordance ISO 8501‐1 and with
roughness medium G in accordance with ISO 8503‐1 for big areas (more than 100 cm²). Applicable for
Air contact painting system. Abrasive blast‐cleaning is mandatory for Water contact and Oil contact
systems whatever the surface area.
 The repair will overlap the good part of the painting, and the delimitation of the repairs must be done
properly (feather edging):
Exemple of acceptable

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4 DEFINITIONS OF THE PROTECTION SYSTEMS

4.1 Definition of standard systems
The codification of the systems and the characteristics that they must exhibit are indicated in table 1.
The standard systems recommended for each environment by our supplier are given in ANNEX 4 of the document
Do not cross the product between the different systems and between the different suppliers.
A W O
TYPE
(Air contact) (Water contact) (Oil contact)
Outer surfaces of equipment
under buildings and
outdoors. Submerged surfaces
Surfaces in constant
(freshwater,
PURPOSE Low‐to‐average contact with lubricating
industrial water).
aggressiveness oil (mineral oils)
class Im2 *
environment.
class C4 High*
SYMBOL
REPRESENTATION
ON DRAWING
(at site = )
Note: *Classification of the degree of corrosiveness according to ISO 12944‐2
CHARACTERISTICS OF DRY COATINGS
Depending on
Finish Tints See Annex 4‐4
Light Grey manufacturer
(tint not modifiable)
Dust Test according to

Rating 2 max Rating 2 max Rating 2 max
ISO 8502‐3
≤ 30mg/m2 for new
Water‐soluble salts parts
test according to ISO ≤ 50mg/m2 for
/ /
8502‐6 and 8502‐9 rehabilitated parts
and parts paint at
site
Cross Cut test :
according to ISO 2409
Class 1 max Class 1 max Class 1 max
(applicable for
thickness < 250 µm)
X Cut test :
according to ASTM
3359 09E2 Method A 3A min 3A min 3A min
(applicable for
thickness < 250 µm)
Pull‐off test :
according to ISO 4624
≥ 5 MPa ≥ 5 MPa ≥ 5 MPa
(applicable for
thickness > 250 µm)
Neutral Salt Spray (ISO
720 h 1440 h 500 h
9227 – NSS)
Exemple of acceptable
repair:

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4.2 Temporary protection systems

The codification of the systems and the characteristics that they must exhibit are indicated in table 2.
TABLE 2: Temporary Protection Systems

SYSTEM M (Machined surfaces)
Machined surfaces to be in
contact after assembly Martensitic and Austenitic stainless
No painting around bolting holes and coupling
(Including threads, borings, steel : machined blades or runners
flanges
PURPOSE tapings…) during transport (with or without
(see NB 2 for site recommendations during the
Martensitic or sea transport)
assembly)
Carbon steel Austenitic (see NB 1)
stainless steel
SYMBOL
REPRESENTATION ON
DRAWING
Solvent degreasing (alkaline agent)
SURFACE Surface‐blasting to Sa 2 ½
Solvent degreasing (alkaline agent) or pressure clean water jet from 80
PREPARATION Roughness medium G (see &3.1.3)
to 120 bar
TYPICAL PRODUCT Waxlike kerosene product
THICKNESS
80 μm 35 μm 35 μm 80 µm
(minimum)
PROTECTION TIME 12 months
GE Hydro products
Tectyl 506 (VALVOLINE)
and suppliers
EQUIVALENT
Yes
PRODUCTS ALLOWED
Carbon steel machined Stainless steel runner and blade : Scheme:
surfaces before assembly:
TYPICAL SCHEME and

EXAMPLE Example :
REMOVAL Dilution in alkaline agent Dilution in alkaline agent (see NB2)
NB 1: For rough machined martensitic and austenitic stainless steel blades with or without sea transport: no
temporary protection (Condition: 8 mm ± 2 mm of over thickness before machining).

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NB 2: At site, the temporary protection has to be removed before the assembly. Tectyl 506 or other suitable
temporary protection must be reapplied after assembly to wait the final touch up (if not done just after the
assembly).
Before the final touch up, the temporary protection need to be removed properly and the surface has to be
degreased. The complete adjacent paint system has to be applied on both steel surface and all zinc electroplated
standard bolts, by brush during the final touch up. (see GE Hydro standard HSEF0000‐000000001EC).

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4.3 Paint system and assembly considerations

In order to avoid premature corrosion and degradation of the painting or the structure during and after the
assembly, special requirements must be taken into account. The codification of the systems and the
characteristics that they must exhibit are indicated in tables 3.1 and 3.2.
TABLE 3.1 : Paint systems for assembly

SYSTEM J (weld Joints) P (shop Primer) C (Concrete)
Surfaces to be embedded in concrete
Surface receiving a shop primer in
(in case of structure with paint and
Site weld joints workshop which will be removed
PURPOSE concrete junction, the adjacent paint
(200 mm in both sides of welded joint) at site to apply a new protective
system must be apply beyond 300 mm
system.
into the concrete)
SYMBOL
REPRESENTATION
ON DRAWING
? (indicate new
paint system
(at site = )
to apply at site)
SURFACE Surface‐blasting to Sa 2 ½ Surface‐blasting to Sa 2 ½
Surface‐blasting to Sa1
PREPARATION Roughness medium G (see &3.1.3) Roughness medium G (see &3.1.3)
‐ For marine transport :
Epoxy primer or zinc silicate Epoxy based primer :
primer : ‐ Hempadur 15590 (HEMPEL)
‐ Intergard 269(AKZONOBEL)
TYPICAL Primer coat and intermediate (if applicable) ‐ Hempel’s shopprimer 15370 ‐ Penguard primer (JOTUN)
PRODUCT and coat of the adjacent paint system (see §4.1 and (HEMPEL) 25‐45 µm
THICKNESS ANNEX 4) ‐ Interplate 937 (AKZONOBEL)
‐ Muki Z 2001 (JOTUN) ‐ For continental transport :
White wash or cement slurry,
40 μm minimum 25 µm minimum
Or same primers as marine transport
PROTECTION
12 months 3 to 4 months 3 to 4 months
TIME
EQUIVALENT
PRODUCTS / Yes /
ALLOWED

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Exterior surface of draft tube, with

marine transport:
Interior surface of spiral case

(for specific contract requirements):
TYPICAL
SCHEME and Stay ring‐spiral case connection :
EXAMPLE External surface of draft tube, with
continental transport :
MANDATORY : remove the primer by blast‐ Unless other customer requirements:

cleaning or grinding on at least 150 mm before Blast‐cleaning. The required paint Remove only the white wash and
REMOVAL the welding. system have to be applied at site cement slurry. In all cases the surface
After the welding, the complete adjacent paint following the & 3 have to be free of oils, grease or other
system has to be applied following the & 3 pollution before concerting
TABLE 3.2 : Paint systems for assembly
SYSTEM G (protection Galvanic) I (Intermittent welds)
Fill in the cavities between intermittent welds
PURPOSE Carbon steel / Stainless steel junction : protection against galvanic corrosion
with putty or filler during the painting process
SYMBOL
REPRESENTATION
ON DRAWING
(at site = )
On steel: Blast‐cleaning to Sa 2 ½ and Roughness medium G (see &3.1.3)

SURFACE
On stainless steel: Blast‐cleaning with corundum to roughness Ra 10‐12.5 /
PREPARATION µm
This is applicable only for systems A and O

described in § 4.1 and ANNEX 4.
Intermittent welds are forbidden for water
To avoid galvanic corrosion of the steel, the junction should be electrically
immersion
TYPICAL isolated by painting the surface of both metals.
Note that in all cases intermittent welds have
APPLICATION This is only applicable for immersion contacts: systems W described in § 4.1
to be avoid as much as possible during the
AND PRODUCT and ANNEX 4.
design.
Validated Putty : SIKAFLEX 521 UV
Validated Fillers : Interguard 821, Hempadur
filler 35250 / equivalent for purpose.

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The paint system will have to be apply beyond the junction on the stainless
steel surface :
 on 100 mm minimum* in case of fresh water (system W) The putty or filler is applied between the
primer and the intermediate layer
application.
SYSTEM
DESCRIPTION The putty or filler have to painted after its
curing
*excepted for pipes (see below)
Inside stainless steel pipes welded on carbon steel structure : After surface preparation and primer
application:
Discharging and draft tube connection :

After putty application : After the total
EXAMPLE painting :

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4.4 Paint system for parts subjected to electrical stress (Winding)

Those systems are specially qualified by GE Hydro before specification and application.
TABLE 3.3 : Paint systems parts subjected to electrical stresses

SYSTEM E (Electrical parts)
Windings subjected to electrical stresses
 Example :
- Stator wound (after eventual semi‐conductive paint application on specific
PURPOSE areas according to drawing)
- stator core (after eventual semi‐conductive paint application on specific areas
according to drawing)
- Complete rotor and stator
SYMBOL
REPRESENTATION ON
DRAWING
(at site = )
TYPICAL APPLICATION
See Paint systems specified in the ANNEX 4
AND PRODUCT
The system will be applied on parts subjected to electrical stresses.

SYSTEM DESCRIPTION This system can be applied after application of the anti‐corona protection.
This system can resist to a maximum temperature of 155°C.
EXAMPLE
4.5 Piping
See ANNEX 3
4.6 “No ‐ GE HYDRO” painting systems

For painting systems that do not fall under this standard, the application process, level of performance, and
required guarantees must be covered in a specific document.

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5 QUALIFICATIONS AND WARRANTIES

5.1 Qualifications
Each of the systems adopted by the present standard are defined according to the International standards ISO
12944 and NORSOK M‐501. Consequently, compliance with the required characteristics can only be guarantees
for complete systems.
 ANNEX 4 gives the list of suppliers and applicable paint systems.
5.2 Warranties
5.2.1 Scope of the warranty
The warranties granted by GE Hydro on the behaviour of complete coating systems must be specified in the
contract. GE Hydro suppliers are also entitled with the same.
Otherwise noted, standard systems are guaranteed for:
* 5 years of Ri2 protection from corrosion according to ISO 4628‐3
* 3 years of warranties according to changes of appearance:
 Criteria “3(S3)” (Rating 3 with 1% of area) for blistering according to ISO 4628‐2
 Criteria “3(S3)b” for cracking according to ISO 4628‐4
 Criteria “3(S3)b” for flaking according to ISO 4628‐5
For refurbished parts, before to granted guarantees, expertise is necessary to check the level of quality of the
B surface to be painted. Size and density of corrosion pits, cracks, voids or crevices are determinant to
determine the level of acceptable guarantee.
5.2.2 Exemptions
The warranty does not cover:
 Wear resulting from accidental or chance causes such as: abnormal surface warping, shock, friction, leaks
and drip, abnormal increases in temperature, etc. which occurred after the paint work was carried out.
 wear due to sediment.
 a change in the structure's intended use or in the environment's class.
 Natural alterations to colour and gloss.

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ANNEX 1 : CONROL AND INSPECTION CERTIFICATE FOR CORROSION PROTECTION

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ANNEX 2: TABLE OF THE DEW‐POINT TEMPERATURE (TD) UNDER DIFFERENT TEMPERATURE AND
HUMIDITY
The values in this table are coming from the next formula according to the ISO 8502‐4 standard:
td = 234,175 x { (234,175 + t) x (ln 0,01 + ln Φ) + 17,08085 x t } / { 234,175 x 17,08085 ‐ (234,175 + t) x (ln 0,01 +
ln Φ) }

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ANNEX 3: PIPING SYSTEMS
Pipes transporting Pipes transporting Pipes transporting

Oïl Air Water
Internal External Internal External External
Materials Internal treatment
treatment treatment treatment treatment treatment
Stainless
No treatment No treatment No treatment
steel
PVC or PVCC
plastic No treatment No treatment No treatment
material
Surface Surface Galvanization
preparation preparation according to
Galvanization
According According ISO 1461 –
See Note according to
Carbon steel to Note No treatment to Note Thickness 70
NB1 ISO 1461 –
NB2 NB2 µm + Painting
Thickness 70 µm
+ Painting A + Painting A A system if
System System needed.
Note NB1:
 For standard gas tube:
After forming and welding, perform:

o Degreasing (typical product in use ‐ DERCAM VPK or equivalent)
o Chemical stripping with a de‐rusting‐phosphatant product (typical product in use – DERCAM N or
equivalent)
o Passivation with alkaline passivator (typical product in use – DERCAM NL or equivalent).
Between each step, a rising must be done.
These Treatments are carried out by immersion or circulation.
If the pipes are stored, these treatments are followed by:
o Air drying
o Apply an oil‐based temporary protection product with a volatile inhibitor if possible block up the ends.
• For hydraulic‐quality tubes:
The use of hydraulic‐quality tubes eliminates the need for internal pipe treatment. In this situation, clean by
running through oil at speed over 4 m/s when installation is completed.
Note NB2:
Generally speaking, avoid spraying abrasives that may soil the hydraulic circuits despite having carefully blocked
up the orifices.
 For standard gas tube:
o Perform degreasing (according to paragraph 3.1.2 of this specification)

o Then perform :

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 Either chemical stripping with a de‐rusting‐phosphatant product (typical product in use – DERCAM
N or equivalent)
 Or brushing to achieve a degree of cleanliness St3 according to ISO 8501‐1 standard
 For hydraulic‐quality pipes:
o The hydraulic‐quality pipes may have an external zinc electro‐plated coating. Zinc electro‐plated pipes
receive no painting when located inside rooms with non‐corrosive atmosphere.
o For zinc electroplated pipes located outside or in corrosive atmosphere, before painting perform
degreasing (according to paragraph 3.1.2 of this specification) and remove eventual white rust from the
electro‐plated coating, either chemically or by brushing.
o For hydraulic quality pipes without preliminary protection, perform degreasing (according to paragraph
3.1.2 of this specification) and brushing in order to achieve a degree of cleanliness St3 according to ISO
8501‐1 standard.
Fluid identification colour:
For carbon steels, the finishing tints are as follows (and as per annex 4‐4):
Fluid color identification for piping
Water steel pipes External surfaces RAL 5012

Lubrication Oil steel pipes External surfaces RAL 1004
Operating Oil steel pipes External surfaces RAL 8002
Air steel pipes External surfaces RAL 9010
Depression External surfaces RAL 9006
Firefighting pipes External surfaces RAL 3000
For stainless steel pipes, whether galvanized or plastic, the markings are placed using adhesive strips with the
colors designated above.

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ANNEX 4: LIST OF APPROVED PRODUCTS AND SYSTEMS
ANNEX 4‐1: Akzo Nobel (International‐PC) Approved Systems
Nominal Total
B Abrasive blast‐ Preparation Application
Designation Thickness Thickness Class Color
cleaning1 Degree2 methods3
(NDFT) (NDFT)
System A Primer: Interzone 954 250 m Sa 2 ½ (B) / S C4‐High according Grey or Black
300 m P2
(Air contact) Final: Interthane 990 50 m Medium G (B) / S to ISO 12944‐5 See ANNEX 4‐4
P3 except for “weld

ripple/profile” and
System W “indentations/roll” which are Im2‐High
Primer:Interzone 954 250 m Sa 2 ½ (B) / S Black
(Water 450 m Grade P2. For refurbished according to ISO
contact)
Final: Interzone 954 200 m Medium G (B) / (R) / S Light Grey
components, same as above 12944‐5
plus “pits and craters” which is
grade P2 as well
System O Primer: Interline 850 125 m Sa 2 ½ (B) / S White
250 m P2 N/A
(Oil contact) Final: Interline 850 125 m Medium G (B) / (R) / S Grey
Do not cross the product between the different systems and between the different suppliers
1: Degree of cleanliness according to ISO 8501‐1 and Roughness according to ISO 8503‐2
2: Preparation Degree according to ISO 8501‐3
3: B = Brush, R = Roller, S = Spray. When ( ), it is possible only for stripe coating or spot repairs
For more information on the products, refer to supplier datasheets available at http://www.international‐pc.com

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ANNEX 4‐2: Hempel Approved Systems
B Nominal Total Abrasive

Preparation Application
Designation Thickness Thickness blast‐ Class Color
Degree2 methods3
(NDFT) (NDFT) cleaning1
System A Primer: Hempadur MS 45540 225 µm Sa 2 ½ (B) / S C4‐High according to Grey or Black
300 m P2
(Air contact) Final: Hempathane HS 55610 75 m Medium G (B) / (R) / S ISO 12944‐5 See ANNEX 4‐4
P3 except for “weld

ripple/profile” and
System W “indentations/roll” which are Im2‐High
Primer: Hempadur 45540 225 m Sa 2 ½ (B) / S Black
(Water 450 m Grade P2. For refurbished according to ISO
contact)
Final: Hempadur 45540 225 m Medium G (B) / (R) / S Light Grey
components, same as above 12944‐5
plus “pits and craters” which is
grade P2 as well
System O Primer: Hempadur 85671 125 m Sa 2 ½ (B) / S Light Red
250 m P2 N/A
(Oil contact) Final: Hempadur 85671 125 m Medium G (B) / (R) / S Light Grey
1: Degree of cleanliness according to ISO 8501‐1 and Roughness according to ISO 8503‐2
2: Preparation Degree according to ISO 8501‐3
3: B = Brush, R = Roller, S = Spray. When ( ), it is possible only for stripe coating or spot repairs
For more information on the products, refer to supplier datasheets available at www.hempel.com

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ANNEX 4‐3: Paint systems qualified for electrical stresses parts (E)
Nominal
Total Thickness Application
Supplier Designation Thickness Color
(NDFT) methods1 and 2
(NDFT)
Primer : Etokat Aktiv Primer 30 µm S Grey

Mäder Lacke 60 µm
Final : Nuvovern ACR Enamel 30 µm S White
Primer :Hempadur 15300 50 µm S Grey

Hempel 90 µm
Final :Hempathane 55100 40 µm S White
Primer : Sumadur GK128 50 µm S White / Grey

Sherwin Williams 90 µm
Final : Sumathane DK222 40 µm S White
1: S = Spray.
2: Surface Preparation Degree – Generally degreasing by solvent cleaning
For more information on the products, refer to supplier datasheets available at www.maderlacke.ch or www.hempel.com

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ANNEX 4‐4: Tints of systems A (Contact Air)
TURBINE, GOVERNING
MATERIAL / MATERIEL
Operating ring Contact with Air: A type RAL 7032
RAL 7032
Contact with Air: A type
Head Cover and Bottom Ring

Contact with Water: W type Light Grey
Light Grey
Contact with oil: O type
Contact with Air: A type RAL 7032
Stay ring and Spiral case

Contact with Water: W type
Light Grey
RAL 7032
Draft tube elbow
Contact with Water: W type
Light Grey
RAL 7032
Guide Bearing
Contact with Oil: O type Light Grey
Guide Vane operating mechanism Contact with Air: A type RAL 7032
RAL 7032
Shaft Contact with Air: A type
RAL 7032
Servomotor Contact with Air: A type
Cubicles and terminal box External Surfaces : A type RAL 7032
Oil sump tank External Surfaces : A type RAL 7032
Skid frame External Surfaces : A type RAL 7032

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Pumps As per Manufacturer’s standards
Motors and solenoid valve As per Manufacturer’s standards
Heat exchanger As per Manufacturer’s standards
Bladder accumulator As per Manufacturer’s standards
Isolating valve As per Manufacturer’s standards
PIPING
Water steel pipes External Surfaces : A type
RAL 5012
Lubrication Oil steel pipes External Surfaces : A type

RAL 1004
Operating Oil steel pipes External Surfaces : A type

RAL 8002
Air steel pipes External Surfaces : A type

RAL 9010
Depression External Surfaces : A type

RAL 9006
Firefighting pipes External Surfaces : A type

RAL 3000
TOOLS
Handling tools External Surfaces : A type RAL 1018
External Surfaces : A type

Lashing Lugs RAL 3020
GENERATOR
Item Painting system Final color
STATOR
Stator frame Rough surfaces: A type RAL 7032
Depends on
Stator sole plates Rough surfaces: B type
supplier

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Stator air coolers Rough surfaces: A type RAL 7035
ROTOR
Rotor hub and spider Rough surfaces: A type RAL 7032
Rim end plate Rough surfaces: A type RAL 7032
Slip rings Rough surfaces: antiflash Red
Braking segments Rough surfaces: A type RAL 7032
BRACKETS
Depends on
Rough surfaces exposed to oil: O type
supplier
Upper bracket hub
Rough surfaces exposed to air: A type RAL 7032
Upper bracket arms Rough surfaces: A type RAL 7032
Depends on
Upper bracket anchoring plates Rough surfaces: B type
supplier
BEARINGS
Depends on
supplier
Oil tank upper cover
Depends on
supplier
Oil tank lower cover
Depends on
supplier
Bearing sleeves
Depends on
Pad covers Rough surfaces exposed to oil: O type
supplier
MISCELLANEOUS
Brush holder support Rough surfaces: A type RAL 7032

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Upper and lower air guides (steel parts) Rough surfaces: A type RAL 7032
Upper floor Rough surfaces: A type RAL 5021
Top cover Rough surfaces: A type RAL 5017
RAL 7032
Shaft Contact with Air: A type
PIPING
RAL 5012

RAL 1004

RAL 8002

RAL 9010

RAL 9006

RAL 3000
TOOLS
Erection tools Rough surfaces: A type RAL 5014
Handling tools External Surfaces : A type RAL 1018
Electrical cubicles and cabinets According to Vendor’s Standards RAL 7032
Electrical motors and other standard equipment As per Manufacturer’s standards
BOP‐CS
PIPING
RAL 5012

RAL 1004

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RAL 8002

RAL 9010

RAL 9006

RAL 3000
MATERIAL / MATERIEL
Electrical cubicles and cabinets According to Vendor’s Standards RAL 7032
Electrical motors and other standard

As per Manufacturer’s standards
equipment
- painting system type and final color are defined in each detail manufacturing drawing
- machined surfaces are protected by application of a temporary protection as per drawing specification;
- surfaces of stainless steel, copper and copper alloys, rubber, and glass not to be painted.
- WLL (Working Load Limit) must be indicated on each lug in tons : XX t

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Name : H10441000AA00-FS00EC-02 Rev : C Release : 2018/02/22 05:03 AM

B Modifications according to customer comments

A FIRST ISSUE 24/07/2017 TESSIEUX CRENN VERGER

REV. MODIFICATIONS DATE ESTABLISHED CHECKED APPROVED

☐ AS BUILT Note: Permission to process does not constitute

KOREA HYDRO & NUCLEAR POWER CO., LTD

HYUNDAI ENGINEERING CO., LTD

KHNP NUMBER REV. LANG.

REV ESTABLISHED CHECKED APPROVED DATE MODIFICATIONS

A TESSIEUX CRENN VERGER 24/07/2017 FIRST ISSUE

B TESSIEUX CRENN VERGER 20/10/2017 Modifications according to customer comments

KHNP NUMBER REV. LANG.

1 Scope and Range of validity ....................................................................................................................... 4

KHNP NUMBER REV. LANG.

1 Scope and Range of validity

*DIN 2403: Identification of pipelines according to the fluid conveyed

3.1.1 Preliminary preparation of steel

3.1.3 Surfaces blast‐cleaning

KHNP NUMBER REV. LANG.

ISO 8501‐1 Nace SSPC Abstract from the ISO 8501‐1

Method ISO 8503‐1

Depending on the grade of steel, the following abrasives must be used:

3.2 Supplying the products

KHNP NUMBER REV. LANG.

3.2.2 Preparing the products

Humidity level Below 50 % 50‐59 % 60‐69 % 70‐80% Above 80%

3.3.1 Control Equipment

KHNP NUMBER REV. LANG.

 Portable pull‐off adhesion tester (According ISO 4624)

3.3.2 Control of application conditions

3.3.3 Water soluble salts test

3.3.4 Dust Test

3.3.5 Non‐destructive testing of the thicknesses

3.3.6 Testing the paint's adherence on a sample

KHNP NUMBER REV. LANG.

3.3.7 Porosity‐Discontinuity test

3.4 Repairs and touch‐ups

KHNP NUMBER REV. LANG.

4 DEFINITIONS OF THE PROTECTION SYSTEMS

CHARACTERISTICS OF DRY COATINGS

Dust Test according to

KHNP NUMBER REV. LANG.

4.2 Temporary protection systems

TABLE 2: Temporary Protection Systems

TYPICAL SCHEME and

REMOVAL Dilution in alkaline agent Dilution in alkaline agent (see NB2)

KHNP NUMBER REV. LANG.

KHNP NUMBER REV. LANG.

4.3 Paint system and assembly considerations

TABLE 3.1 : Paint systems for assembly

KHNP NUMBER REV. LANG.

Exterior surface of draft tube, with

Interior surface of spiral case

MANDATORY : remove the primer by blast‐ Unless other customer requirements:

On steel: Blast‐cleaning to Sa 2 ½ and Roughness medium G (see &3.1.3)

This is applicable only for systems A and O

KHNP NUMBER REV. LANG.

*excepted for pipes (see below)