Carpio, Clarence A. 19° 03922 ME - 3208 February 22. 2022 Problem |. |4 A mild steel rod supports a tensile load of 50 KN. If the stress in the rod is limited to 100 MPa. find the size of the rod when the Gross - section Is: 4) circular, 2. square. and 3.) rectangular with width = & x thickness. Given : load, P = 5O KN * 50000 N stres9, © = 100 MPa = 100 N/mm* Required : size of the rod depending: on its cross - Section : +) circular, 2.) square , and 3) rectangular, with w= ot Solution Using the formula for stress, for the dimensions, Pp 2 A = aT 7 o For the size of the rod if it is of circular involved, wv Ge » Ao = a oF han B= 4: {OVE thus, using_the derived formula for d, : 50 000 WY ( # d + “100 8mm? (4 1 ) d = 25. 29192522 mm d = 29. 2919 mmIf if te Ssquore, A= S2 = alo alo> thus, for fhe size of the squore, 5 = [20000 % = 00 Wmm™ 8 = 22. 300079717 mm > |S = 22.%07mm It iti rectangle, with t*1, and w = ot P A = ia > Ae = lw = €+)Cdt) carn + = mo £4 (G) thus, computing for the sizes, 7 50000 N ee et 100 N/mm? Ms ) + Slt \2) aoaa44ag mm => [1 = 12.9094 mm C\2.90994449 mm ) 5 ot = WwW = 48. 72983340 mm W = 981298 Conclusion \. For circular cross - section, d = 25-2319 mm. 2. For squared format, 5 = 22.3607 mm For rectangied one, | = 12.4094 mm and w= 38-7298 mmProblem 1.15 A steel bar 2.4 m long and 30 mm squore is then elongated by a load of 500 kN. !f poisson’s ratio is 0-25, find the increase in volume. Take E = 0.2 x ioe N/mm?. Given > 17 2.4m = 2400 mm side of square ..9 = 30 mm load, P = BOO KN = 600 QOON Poisson'g ratio, N= Ym * 0.25 E = 0.2 «10 N/mm* Required : the increase in volume Solution With Hooke's law, for the strain. = Ce/Ae) (Lyi E € 7 es (F Ce) continuing , 5 * : € CAYCE) 3 An= 9% = 6:5 ee 500 000 WN [630 mmIC3O mm] (0.2 x 10¢ N/mm? ) & = '/s60 With the computed strain, SOWING, for the increase, wo Er eC)for the volume, V2 Aol = (30 mm)? ( 2 400 mm) VY = 2 100 000 mm? continuing for the Av, avzle (-maQjyo av = [ (deo) C1 > (27 60289) ] [ 2 160 000 mm*] Conclusion The increase in volume is computed to be AN = 3000 mm?Problem 1.10 An unknown weight falls through 10 mm on a collar rigidly attached to the lower end of O vertical bar Sm long and GOO mm? in Section. If The maximum instantaneous extension is known to be 2mm, what io the corresponding stress and the value of unknown weight ? Take E = 200 KN /mm’*. Given > h= lomm 1 3m = 9000 mm A= ©00 mm* E+ 200 kN/mm* = 200 000 N/mm? Required : the corresponding stress ond the value of unknown Weight with Als 2 mm Solution For the corresponding stress, 168 ~ o(\) bee Sal o 2 = eat computing, with the derived formula , g = C200 000 _N/min*) (2 mea) 3000 mA + 40% N/mm? O = 133.3333 N/mm For the unknown weight, with the derived formula Along With impact stress,o = M[itfie 2nAE, | A WI i VG THAE OG ( W ) = + \ + Wi OCA ., 2 [yy 2nAE Ww wi substituting , 0/9 N/mm? (G00 ma?) _ 4 EVO mm VCO tin FOG 000 Wma’) QW) (900078 7 W_= ©6000 . 0000671 N W = 0006. ©0071 N Conclusion 1 AT Al = 2m, the corresponding stress 16 computed to be © * 19D. 3333 N/mm? “and with the weight of W = 0000. 0061 NProblem 1.17 A wrought iron bar 50 mm in diameter and 2.9m long transmits @ shock energy of 100 N-m. Find the maxi - ~mum instantaneous Stress and the elongation. Take E = 200 GN/m? Gwen + d= 50 mm {2 229 me 5 2000 mm E = 200GN/m* = 200 000 N/rm* shook energy, U = 100 N-m = 100 000 N-mm Required . The moximum instantaneous otress and the elongation Solution With the ohock energy. for the stress. u-OX = og: WO ye Bary 2E . v > a continuing , with the ven values 6+ |e (Big V0d?.01) o: [Ry 000 row ppoTTAT “Way CoOmmy C500 mm) SCS 0 = 40: 215933937 N/mm* For the elongation valve. 22. oO gy Se op As oubstituting the values,(40. 21033327 NAM?) (2500 mm ) a 200 000 Nam A\ = |. 28379107 mm Thus, oO * 40.2103 N/mm? AY = MV. 2838 mm Conclusion The Maximum instantaneous stress 19 Computed to be o = 40.2103 N/mm? and the elongation io Al = WN. 2898 mmDesign Problem No. | A shaft is transmitting 100 kW at 100 r.9.m. Find a Suitable diameter for the shaft, if the maximum torque transmitted exceeds the mean by 23 o. Take that the maximum allowable shear stress as 10 Nfa. Given: ® = (OKW = 100 000 W N= (00 rpm t= 10 Mea > Tor * 1.25 Tmeon Required + the suitable diameter with the given condition Solution With the given power tronsinitted , ep = 2UNT zy = 2660) 60 20 N thus, for the mean torque, Twean = C100 000 W (00) 2% (100) Tmeon = 5408. 310360 N-m for the maximum torque, Trax = 1.25 CTmean? = |-25 C5908. 310300 N-m) Tmax = 7460: 387957 N-m for the diameter, considering Tmax , x 2. auf inax Trg (EOC) 8+ lompeNce Computing for the diometer,A °f TAOO- 3B TAHT «102 N- mm (Pig ) CTO N/mm") 6 7 Bl- 57203552 mm d * Bi. 5720 mm Conclusion + The computed diameter is d = 81.9726 mm ond could a rounded off to 82mm then to nearest 85mm for shaft diameterDesign Problem No. 2 A steel shaft 35 mm in diameter and 1.2m long held rigidly at one end has a hand wheel 500 mm for tne diameter Keyed to the other end. The modulus of rigidity of steel io BO GPa \.) What \oad applied +o tangent to the fim of the wheel produce a torsional sheor of @0 MPa? 2.) HOW mony degrees will the wheel turn when ‘nis load is applied Gen: der Dmm + de = 500 mm Ws 7\2 ma=2 | 200gmm © * 80 GPa = 80 COO N/mm" t= GO MPa = 00 N/rmm* Required » the load applied to produce the given shear nd the degrees at which the wheel turns Solution Along with the torsion equation, considering the torque +: 3 T= WOnd) 5) tee ede — for ihe wheel, T= 250 mm (W) equating ee Ow J G J n _ It Wo? gon 7 a thus, tor the load,2 TO) 55s Hy at ison Pfr 195 mm)" (0 N/mm) W (260 aim C115 tm) = SMa ON W = 2020. 4368 N| for the degrees , T , 06 — = a | g = 250 mm 16 5145 / BN) C1200 mm) (80 000 W/mma™ ) CW/o2) CS5KM) © + 0.051428 57143° 6 = 0.0514? Conclusion \. The computed load applied to the wheel is W = 2020. 4308 N 2. The degrees at which the wheel turns is computed fo be 6 = 0. 0514" ao wile aclDesign Problem No. 3 A given shoft is tranomitting 47. KW at 180 com. \f the allowable shear stress in the material is GO MPa, find the suitable diameter for the shaft. The shaft \s not to twist more than \° ina length of % metres Take G= 80 GPa- Given : = 47.5 kW = 91500 W = \80 rpm = 0 MPa * @O N/mm? = \2 = Rigo rad = Sm = 3000 mm © > G0 GPa = 80 000 N/mm* Required » the suitable diameter for the shaft Solution Calculating for the torque. p - ZENT + = 2660) 00 21N continuing _ (91 500 W160) (2) CW) CBO rpm) T = 5112. 53505 N-m T = 5112 595.65 N-mm Tor the diameter. considering the torque transmitted, with the polar moment of inertia, - & 4 doe 3 (4)T Ce T= "a2 (d)4 [ TI \ * UC Baa 1 C00) | [- J = 0.09025332599 do4 do = | i Wt 804486. 74 mM) C4000mm) 7" 7 & = 1 C0096 23352599) ( Taco W rad ) (84 000 N/mm?) do = 115-9317027_ mm do = 179. 531 mm Conclusion + The calculated value is do = 115.551 mm Rounding the value would be do = 110. thus the Suitable diameter would be 180 mm as fio the nearest.Design Problem No. 5 A steel shatt ABCD Noving o total length of 3.5m consists of three lengths having different section as follows * AB is hollow having outside inside diameters of 1OO mm and ©2.5 mm respectively, ond BC and CO are solid. BC has a diameter of \OO mm and CD Nas a diameter of 87.5 mm. If the angle af twist io the same for each section, determine the length of each section: Find the value of The applied torque and the total angle of twist, i the maximum shear stress in the Nollow portion \9 41.5 MPa and shear modulus, © = 82-9 GPa Given {= 395m = 9500 mm AB- di = 100 mm , de = 62.5mm BC - dy = 100 mm CD - da = 97-5 mm v 41.5 MPa = 47.5 N/mm? © = 82.5 GPa = 82 500 N/mm* Required : the value of the applied torque and the olution For Total angle of twist hollow shaft AB, a J Jy : H [a “a)4] = & [ coommy’ - can smn] > §919449.929 mm4For solid shaft 8G ond OD. t 4 t 4 - & (a 2 Jo mn (d>) 32 (oomm ) Jk = 9817477.042 mm* -- ao. a 4 Js 32 (da) m2 (87.5 mm) ds = 5794824.8 mm4 With the angle of twist béing same at each section TI e=: a >» Or * On 265 for 6. * Oe Mm le 4 © Lh Ly um Ch (Cis hoot ise for 6. = Os sie ells ee be CH 2 We is ede Pee taal Considering the length, Vek tle tle sol = Ct he by) . 9817471-042 , 5754624. 8 — = (+o 9500 = ( goiaaag.an * asaaay-a ) ho = 1218. 15 mm 2s 1218.75 ( 91917477.042 mm‘) 2 9519440-q1d mm \o = 1498. 202247 mm a fy = 2815 (51549246 mmr) ® @319448. 929 mat lb = 843. 0471928 mmFor the torque, ot a hollow shaft t (diy -(a 4 Ts 6 wm [5 | 7 w (loOmm )4 - (62.5 mm 4 > Mmm? EN OEM | Veg CAV Nam?) TOO mam | T= 1909470: 489 N-mm T 1909 .4705 N-m For the total angle of twist, using the computed previously, 61 = O + G2 TO -Tfh hyd] er lg Sar > or. Wooo Wen Ph yk yb aoa Noy TAL 180 8 = Tao ® ACs er 241298255 ° er 2.4123° Conclusion \ ae yalue of the applied torque is T= 7903. 4765 Nm - The total angle of twist w er = 2. 4123°.