Garpio, Clarence A 19-03922 ME - 3208 March 30, 2022 Design Problem 2 A solid shaft is transmitting |MW at 240 rpm. Determine the diameter of the shaft if the maximum torque transmit exceeds the mean torque by 20 ‘. Take the maximum of allowable shear stress as 0 MPa. Given: P* | MW = 1x 10° W N= 240 tpm Tmox * (Tmeon * 0.20 Tear ) = 1:2 Teor t= ©O MPa * 00 N/mm? Required : the diameter of the shaft Solution For the torque transmitted. T+ £00. CLX° WI(60) ( Lo00mm 20N (ZY (wy (240 rpm) im T= 29788 7135.77 N-mm setting 1 = Tmeon, Tmox = |-2 Tmeon = (1-21€ 99788799. 71 N-mm ) Tmox = 41740482 .93 N-mm With Tmox, for the diameter, 2 & > . fie iT, ic (Wid)? od = IS, (Te) —(—— = [-ceycooNTamEy (47740482.99 X-men)d = 159. 4901310 mm Conclusion \ The computed mean torque is at 34789139. 77 N-mm and the maximum is ot 47740482: 99 N-mm 2 With the maximum torque ds reference, calculated diameter is 159. 4301 mm and could be represented with d = (00 mm.Design Problem © A shaft supported at the ends in ball bearings corries the straight tooth spur gear at its mid span and is to transmit 7.5 KW ot 300 rpm. The pitch circle diameter of the gear is 150 mm. The distances between the center line of bearings Gnd gear are 100mm each. If the shaft is made of steel and the allowable shear stress io 45 MPa. determine diameter of the shaft. Show in a sketch how the geor will be mounted on the shaft , also indicate the ends where the bearings will be mounted? The pressure angle of the gear may be taken as 20°. Given P= 7.5 kW = 7500 WN a 20° N= 300 rpm gd = WOmm * 0.19 mM ) = 00 mm each + 2 bearings \ = 200mm = 0.2m t+ 45 MPa = 45 N/mm* Required : the diameter of the shaft and the sketch of how the gear will be mounted Solution For the sketch,for the torque transmitted by the shaft. POO =_ (1909 W100) QBN C2 NEw IC HOOrpM) 7 = 250) 1924110 Nim for the forces present on the gear, tongential force, 5, 2T | 2258. 7324146 N~a) qd 0.158 Fe = 3185.098862 N Normal load yy 2 Tk |, 3189.099862 N cos ® cos (20°) W = 9397.383050 N For the bending moment ot the gear, wm: WI (9387. 383050 NIC 0.2m) 8 M= 109. 5691528 Nom for the equivalent torque, Te > JMttT ; Te = J (109.9091528 N-m )* + (238. 7324146 N-m)* Te = 242. 1098832 N~m ( 1000 mm jie ) Te = 2942104. 8852 N-mm With torque, tor the diameter, Te Tp dt 4 d= 3 pay Continuing ,oe] \o Ce 1 C45 Ny mm d= 52. N6195\6 mm Conclusion - The sketch included with the solution detailed that the position of the geor is at the center of the shaft. On opposite ends are the bearings which are 200 mm apart from each other With the torque computed, the calculated diameter 15 at Gd = 32-OB MM and could be represented in nearest terms of d+ 32 mm to d= 35mm ( 292109. 6832 N-mm)Design Problem 7 A shaft made of mild steel is required to transmit 100 kW at 300 rpm. The supported length of the shaft is O meters. It Carries two pulleys each weighing 1500 N supported at the distance of \ meter from the ends respectively. Assuming sate Value of stress, determine the diameter of the shaft. Given P = 100 KW = 100 *107 W N= _ 2° rpm es W- * en Required : the diameter of the shatt Solution With the diagram , by vy Ay By 7 1500N for the moment with the maximum bending moment at pulley ©C and D) M 1500 N (1m ) M 1500 N-m now for the torque transmitted by the shaft. Te RGOES = = Wl0OsElO2 W2GO0n) 210 N C2) (® ) (300 rpm) T= 3189. 098902 N-m for the equivalent torque,te JMET Te = ¥ (1500 Nom) + (3189. 09802 N-m) Te = 3516. 820435 N-m for the diameter, assuming % = GO N/mm* tT» Rie 4 g-f 2 lo ways? | TEI GO Wma | 2918: 82085N-w (THH] ds G+ 6. 84549009_mm d= 6.8455 mm Conclusion + With the safe value of stress set at t= GO N/mm*, the calculated diameter is at d= 66.8455 mm and Could be presented as d= 70 mm.Design Problem & A line shaft is driven by means of ao motor placed vertically below it The pulley on the line shatt is 1.5 meter in diameter ond has belt tensions 5.4 kN dnd \.8kN on The tight side ond the lack side of the belt respectively. Both these tensions may be assumed to be vertical. lf the pulley be overhang from the shaft, the distance of the center line of the bearing of being 400 mm, find the diameter of the shott. Assuming the Maximum allowable shear stress of 42 MPa. Gwen: d=lom , re lad = 079m T= 5-4 KN * 5400 N T= 18 kN = 1800 N \ = 490 mm t= 42 MPa = 42 N/mm* Required : the diameter of the shaft Solution For the torque transmitted, TF (17 2206) = C5400 N “1860 NIC0.15m) T = 2100 N-mfor bending Moment, Wi)os Wet tte yy = (1, * T2901) = (5400 + 1800) N (400 mm) M = 2880000 N-mm for equivalent torque, le * JaNGenac Te = J (2880000 N-mm)? + C2700 N-mYC looomm fim y Te 7 3947108: 19@ N-=mm for the diameter, oa 9 ie ee wey oo 4 d= Ter 4a Nam?) (3947708-146 N-mm ) 3 * _18.22675003 mn d = 18.2268 mm Conclusion The computed diameter is at a = 78.2208 mm and could be presented as d 7 78mm to the value of d* 80 mmDesign Problem 1d A steel spindle transmit 4 kW at 800 rpm. The said angular deflection should not exceed 0.25° per meter of the spindle. \f the modulus of rigidity for the material of the spindle is 84 GPa. find the diameter of the spindle ond the shear stres induced in the spindle. Gwen : P = 4kW = 4000 WN N = 800 rpm © * 025° (igo. = Po rad L = Im = 1000 mm G = 84 GPa = 84 ¥ 10° N/mm* Required the diameter of the spindle ond the shear stress Solution For the diameter. for the spindle, T* P52 (dr4 With the torsion equation, 1.8 2 at 7 4 7 : acer 2 a [E (aye = aie 5 t= £000) of Ge 1% ‘ os [lel Lee] 4] Using the denved equation, 5 3 [ oo W C60) Tf TOOO mm TZ] 2m (00 rpm) IL 4 x 10> N/mm? ( Piq20 rod ) JL de (4714640293 WM VCOMM mY (ap MR) He) d 32-939495072 mmTor the shear stress, F (60) wv 2 2 = — (t)Cda) i LON 6 fe 2.60) oe (ase ) aN ) me [ \@ | [ (4000 W160 )Clooomm) w (93.439950T mm 3] L C21 YC O00 rpm) | T= ©.219820025 N/mm* T= O.2198 MPa Conclusion The torque transmitted is at 47 140.48293 N-mm 2. Computed diameter is 33-9400 mm and could be then Tepresented by d= 25 mm. The shear stress corresponding the exact computed value Of diameter is t= ©2198 MPa o.Design Problem |4 Compare the weight, strength and stiffness of a hollow shaft of the same external diameter as that of solid shatt. OF inside diameter for the Nollow shaft is half the external diameter. Both the shafts have the same moterial and length. Given: do = d 3 di = dof? Required : the comparison of ahollow shott and a solid shaft of same external diameter :in terms of weight, strength and stiffness Solution With the given. with do = d, _ B Coorg) = eo oe do *y 709 k = 05 (1) for the weight comparison, in hollow shaft, Wa = Ale Wa = [4 Cdo* ~ di? 1 (LIC PY in solid shaft, Ws = Aslp Ws = L ™a (do? ] (11(p) 3d do Comparing, with assumptions of same material and length. We , 0 (do*- a] QD Wo C ®M (dol* 1 CY Ep) Wa 2 (de® “Gi _ Cdo)* — dn* Ws do* = ee “do® We. - kt = e aoe WN 1- kK \- (0-5) 0.15 Wr ye 7 (015 + Wh = 0.75 Wo27 for the strength comparison, in hollow shaft, Te * "io (ty (dod? C1-k4) \n solid shott , Ts * "lig cuyCdy® 5 d= do Continuing, ii) aCEioanc te doy.Gl ake) Ts Celie COC KD BH - 1 - (0594 = 0.9915 1s Tr = = 0.9915 7 Ta * 0.9919 Ts Ts (9) for the stiffness comparison, in hollow shaft, Sw = COL) (a2) ( do* -a*) in solid shatt . Ss * (OL) (Piy2) G4) 3d do Continuing » 19a 7s Cora an) Gdon 2 Git) 9s COT S~CBla2 YC det) SH, doh = O* , dot Git Ss do’ do4 do* She “(4 = = E Ss \-k \- (0-594 = 0.9075 Se. — = 0.9315 + Sy + 0.9915 5s Ss Conclusion | With the assumption that the shafts ore of the same i material and in length, the following are computed, Wa = 0.19 Ws Tr = 0.9375 Ts Oe = 0.9975 Ss