Manual 276255 R28624-17 1987-06-05

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CLARK Somer" MODEL NO. R28624—17 PART NO. DATE. BI-DIRECTIONAL P.T.0. FLANGE FLANGE _2. nut 216058 waster 102 0 RING ernie UNIDIRECTIONAL P.T.0. FLANGE tor 215634 FLANGE wasuen 231916 nur ong 25460128 ») WASHER —__ RING HR-28000 REAR curuT FLANGE HR-32000 vance 120003: nur 215654 INPUT FLANGE Sisko range 4200033 wasnen2 31916 nur 216058 onine 25K60126 FRONT OUTPUT FLANGE R-28000 ea waster 102745 ong 22KN0112 R-32000 INPUT FLANGE nuance wt MHR-28000 Sane MHR-32000 CHARGING PUMP PUMP DRIVE SLEEVE ASS'Y (includes the following) SNAP RING (INNER) PUMP DRIVE SLEEVE ASS'Y (includes the following) SNAP RING (INNER) SNAP RING (OUTER) ‘SNAP RING (OUTER) PUMP DRIVE SLEEVE POSITION OVER FOR ADDITIONAL SPECIAL PARTS {GRP-000 (Rev. 8-83), SPECIAL PARTS SECTION GRP NO. ITEM QTY, % PART NO. DESCRIPTION 410 WH 4D 230874 low clutch drive gear 45 10 D 232313 3rd gear ‘ 46 1 =D 233706 eluteh driven gear 51 41 4 233706 fwd clutch driven gear 42004 D 232344 2nd gear T2 18 «1 232110 idler shaft rear bearing spacer 19 not used on this model 20 1 200340 speedo gear hole plug 85 29 4 231878 output shaft rear bearing cap % — Parts Stock Recommendation (Group numbers not» serviceable itm, reference only. AR — As Required « ° ble ‘ a NI — Not illustrated CLARK (ORP.ASY (Rev. 8.8 Rev. 20 March 84 3 SPEED REMOTE CASE GROUP CLARK MODEL 232555 Group ITEM Qry PART NO Z DESCRIPTION p 1 1 231798 B Input Flange Oil Seal 2 1 223901 D Input Shaft Front Brg. Ret. Ring 3 1 225603 c Input Shaft Front Brg. 4 1 223901 Input Shaft Front Brg. Ret. Ring 5 1 10F-16 Pipe Plug 6 1 231626 E Front Cover & Tube Assy., Inc. Items 7 thru 12, 14 thru 17, 22, 23 7 2 25K-30012 B "oO" Ring 8 1 231629 3rd Speed Tube Assembly 9 2 (231048 Tube Clip 10 2 4E-05 Tube Clip Screw Lockwasher lls. 2 1c-510 Tube Clip Screw 12 1 231628 Reverse Tube Assy. 13 1 238535 ¢ Breather 4 2 237576 D Front Cover Sleeve ~- 15 2 230851 Front Cover Sleeve Lock 16 2 4E-05 Sleeve Lockscrew Lockwasher 17 2 1c-510 Sleeve Lockscrew 18 1 231782 D Input Shaft 19 1 241684 c Input Shaft Rear Brg. 20 1 238430 D ‘Input Shaft Gear 21 1 224026 D Input Shaft Gear Ret. Ring 22 1 222067 Tube Sleeve . 23 1 222067 Tube Sleeve 24 1 16F-06 Pipe Plug 25 4 10-744 Cover to Case Screw 26 4 4E-07 Cover to Case Screw Lockwasher Page -1- DESCRIPTION 232555 Group PARTNO 8 Z 219370 Front Cover Plug 219373, B Front Cover Plug Gasket 1c-728 Cover to Case Screw 4E-07 Cover to Case Screw Lockwasher 1¢-720 Cover to Case Screw 4E-07 Cover to Case Screw Lockwasher 231606 B Front Cover Gasket 214295, Front Cover Dowel Pin % - Part Stock Recommendation GRP-151 Rev 8-82 Page -2- CLARK CLARK a ols CONVERTER HOUSING TO TRANSHRDON CASE SPACER USED ONY. WITH T2 PLATE CIUICH PACK ASSEMBLY ORF (Rev. 8.82) = TRANSMISSION CASE & REAR COVER GROUP-6 SPEED _ ITEM 25 thru gry BNR NCH 4 BPN OP BP eee Re ee ee PART NO 25K-40026 B 222067 230900 . 214118 2424u8 B 242403 z 176-720 268-07 25K-40026 222067 200991, 268-07 64D-07 239244 215757 40K-04 40K-04 “231390 D 219373 B 233822 E 12F-012 258-13 6H-36 234836 4C-516 230921 CLARK MODEL 234039 gy DESCRIPTION Pressure Tube "0" Ring. Pressure Tube Sleeve Low Speed Clutch Pressure Tube Case to Cover Dowel Pin Case to Cover Gasket Rear Cover Rear Cover to Transmission Casé Screw Rear Cover to Transmission Case Screw Lockwasher Pressure Tube "0" Ring Pressure Tube Sleeve Rear Cover to Transmission Case Stud Rear Cover to Transmission Case Stud . Lockwasher Rear Cover to Transmission Case Stud Nut Rear Cover Pipe Plu; Magnetic Drain Plug Oil Level Plug - Oil Level Plug Screen Assembly Séreen Assembly Gasket Trans. Case Assy.-Inc? Items .2,3,10,22;: 23,24,35 thru 38 ae Transmission Case Plug Suction Tube Clip Washer Suction Tube Clip Suction Tube Assy. Not used on this model Retaining Washer Screw Retaining Washer Pagé -1- 234039 Group , QTY PARTNO % DESCRIPTION 1 25K-40104. B Suction Tube "0" Ring 1. 1H-418 Suction Tube Clip Rivet L 232260 Oil Baffles: cies “40 thru 55 Not used on this model % - Part Stock Recommendation uh Page -2- CLARK ITEM a gry a ee PART NO 215183 224083 225603 224083 233389 223877 731160 215190 224774 224772 233166 243368 242873 230857 235717 230857 242873 68 233166 224772 224774 215190 232088 230822 232089 REVERSE & HIGH SHAFT GROUP Standard Clutch W/P.T.0, oo ow In nee oU ao OF way 82 CLARK MODEL 236206 Group DESCRIPTION Rev.& 3rd Clutch Shaft Piston Ring Front BEaring Retainer Ring Reverse & 3rd Shaft Front Brg. Front Brg. Retainer Ring Clutch Driven Gear Brg. - Shield Must Face out Clutch Driven Gear Brg. Snap Ring Clutch Hub Oil Baffle Ring End Plate Retainer Ring End Plate Clutch Outer Dise Clutch Inner Disc Clutch Piston Clutch Piston Outer Seal Clutch Piston Inner Seal Rev. & 3rd Clutch Drum & Plug Assy. * Clutch Piston Inner Seal Clutch Piston Outer Seal iston Assy. Clutch Inner Dise Clutch Outer Disc End Plate End Plate Retainer Ring Spring Retainer Piston Return Spring Spring Retainer Page -1- CLARK MODEL 236206 Group PART _NO Zz DESCRIPTION 239230 «=D Spring Retainer Snap Ring Retainer 234350 =D Spring Retainer Snap Ring 230829 Clutch Driven Gear Brg. 223877 Clutch Driven Gear Brg. Snap Ring Not used on this model 1 232088 Spring Retainer 1 230822 «1s Piston Return Spring 1 232089 Spring Retainer 1 239230 Spring Retainer Snap Ring Retainer 1 234350 Spring Retainer Snap Ring 1 230860 9G 3rd Gear Bearing 1 223874 6D 3rd Gear Bearing Snap Ring 1 731160 Clutch Hub 0i1 Baffle Ring 39 1 230906 3rd Gear Bearing Spacer 40 Ll 223874 3rd Gear Bearing Snap Ring 41 1 233390, 3rd Gear Brg. - Shield Out 42 1 658038 Reverse & 3rd Shaft Rear Bearing 43 1 224106 6D Gear Retaining Ring 4 - D Low Clutch Drive Gear - See Special Parts Section : D 3rd Gear - See Special Parts Section D Clutch Driven Gear - See Special Parts Section 2 - Part Stock Recommendation GRP-41 Rev, 8-82 Page -2- CLARK GRP-51 (Rev. 9-83) ITEM } b F gry Pee eee ee eee Pee Pe ee eee ee t i FWD & 2nd SHAFT GROUP Std. Clutch PART NO 215183 224083 223349 230889 224083 233389 223877 731160 223877 230829 234350 239230 232089 230822 232088 731160 234350 234350 239230 232089 230822 215190 224774 Rev. 4 Feb 86 REV: 12 Sept. 83 23 Feb 32 CLARK MODEL 236203 Group DESCRIPTION Forward & 2nd Shaft Piston Ring Front Bearing Retainer Ring Forward & 2nd Shaft Front Bearing Front Bearing Locating Ring Front BEaring Retainer Ring Clutch Driven Gear Bearing - Shield Out Clutch Driven Gear Bearing Snap Ring Clutch Hub Oil Baffle Ring Clutch Driven Gear Bearing Snap Ring Clutch Driven GEar Bearing Spring Retainer Snap Ring Not used on this model Spring Retainer Snap Ring Reatiner Spring Retainer Piston Return Spring Spring Retainer Clutch Hub Oil Baffle Ring 2nd Gear Retainer Ring Spring Retainer Snap Ring Spring Retainer Snap Ring Retainer Spring Retainer Piston Return Spring End Plate Retainer Ring End Plate Page -1- 39 & 40 41 42 t- Part GRP-51 CLARK MODEL 236203 Group PART NO % DESCRIPTION 224772 © Clutch Outer Dise 233166 Clutch Inner Dise 243368, D Clutch Piston Assembly 242873, B Clutch Piston Outer Seal 230857 B Clutch Piston Inner Seal 235038 E Fwd. & 2nd Shaft, Clutch Drum & Plug Assy. 230857 Clutch Piston Inner Seal 242873 Clutch Piston Outer Seal 243368 Clutch Piston Assembly 224772 Clutch Outer Dise 233166 Clutch Inner Dise 224774 End Plate "215190 End Plate Retainer Ring Not Used On This Model Fwd. Clutch Driven Gear--- See Special Parts Section . D 2nd Gear - See Special Parts Section Stock Recommendation Rev. 9-83 Page -2- CLARK CLARK LOW SPEED SHAFT GROUP ‘ITEM 1 2 3 4 ah 6 7 8 9 10 ae 12 13 14 15 16 17 18 19 20 21 22 23 24 25 QTY: PART NO. 1 215190 224774 230911 224772 243368 244585 230857 231194 - 230968 232081 220079 220079 231193 231176 5C-618 239244 25K-30016 241917 230822 241918 234350 230888 230885 223964 ane wae Rev. 19 March 84 24 Feb 82 CLARK MODEL: 231204 Group DESCRIPTION End Plate Retainer Ring End Plate Clutch Inner Disc Clutch Outer Disc Clutch Piston Assembly Clutch Piston Outer Seal Clutch Piston Inner Seal Low Speed Clutch Drum, Shaft & Plug Assembly Low Shaft Rear Bearing Low Shaft Rear Bearing Retainer Ring Low Shaft Piston Ring Low Shaft Piston Ring Rear Bearing Cap Gasket Rear Bearing Cap Part of Item 16 Rear Bearing Cap Screw & Lockwasher Rear Bearing Cap Plug Rear Bearing Cap "0" Ring Spring Retainer Piston Return Spring Spring & Snap Ring Retainer Spring Retainer Snap Ring Low Gear Bearing Retainer Ring Low Gear Bearing Low Gear Bearing Locating Ring Page -1- CLARK MODEL: 231204 Grow f ITEM QTY PART NO. Zz DESCRIPTION 26 1 731160 Low Gear Oil Baffle Ring “on 1 231229 D Low Gear 28 1 223964 D Low Gear Bearing Locating Ring 29 1 230885, D ‘Low Gear Bearing * 30 1 230888 D Low Gear Bearing Retainer Ring 31 1 239742 C 2nd Gear Bearing 32 1 230886 C Low Speed Clutch Shaft Pilot Bearing % - Part Stock Recommendation GRP-67 3-84 Page -2- CLARK Rev. 26 Aug 86 24 Feb 82 IDLER SHAFT GROUP CLARK MODEL 232018 Group Less Brake & P.T.0. F ITEM QTY PARTNO Z% DESCRIPTION 1 1 224083 Idler Shaft Front Brg. Retaining Ring 2 1 799595 C Idler Shaft Front Bearing a) 1 224065 D Idler Shaft Gear Locating Ring 4 1 235712 E Idler Shaft 5 1 105-15 Idler Shaft Rear Bearing Lock Ball 6 3 4E-09 Idler Shaft Bearing Capscrew Lockwasher 7 3 1c-924 Idler Shaft Bearing Capscrew 8 LL 1c-940 Idler Shaft Bearing Capscrew 9 1 4E-09 Idler Shaft Bearing Capscrew Lockwasher 10 1 231065 E Idler Shaft Bearing Cap Liane 232484 B Idler Shaft Bearing Cap Gasket 12 1 231639 Idler Shaft Nut 2B 1 230952 D ‘Idler Shaft Rear Brg. Locating Ring 14 1 231646 © Idler Shaft Rear Bearing 15 1 233656 D Idler Shaft Gear 16 1 231882 Idler Shaft Gear Spacer 7 1 231881 D ‘Idler Shaft Low Range GEar 18 Speedo Drive Gear - See Special Parts Section “19 Speedo Driven Gear - See Special Parts Section 20 Speedo Tube Nut - See Special Parts Section % - Part Stock Recommendation GRP-72 3-82 Page -1- CLARK CLARK onr.as 3.82 ITEM Ber ee ee eee BB eee re ee ee) OUTPUT SHAFT GROUP 4 Wheel Drive » gry. PART NO 2318705 227303 227303 231867 231880 742079 666697 25K-40400 231848 231849 231850 231851 231818 4E-09 16-920 231884 231884 25K=30026 25K-40412 742240 742242 231880 227303 227303, 231870 Ine aa noo ee wo ae 24 Feb 82 CLARK MODEL 232016 Group DESCRIPTION Output Output Output Output Output Output Output Gear Bearing Inner Race Geat Bearing +2. Gear Bearing Shaft +. Gear Thrust Washer Shaft Frong Bearing Cone Shaft Front Bearing Cup: Front Bearing Cap "0" Ring Bearing Cap Shim-(.004) Bearing Cap Shim (.007) Bearing Cap Shim (,010) Bearing Cap Shim (.020) Outpat Shaft Front Bearing Cap Bearing Cap Screw Lockwasher Bearing Cap Screw Front Bearing Cap Oil Seal Rear Searing Cap Oil Seal’ Output Output Output Output Output Output Output Output. Shaft Rear. Bearing Cap "0" Ring Shaft Rear Bearing Cap "0" Ring Shaft Rear Bearing Cup") 11 Shaft Rear Bearing Cone Gear Thrust Washer © Gear Bearing Gear Bearing Gear Inner Race Page -1- CLARK MODEL 232016 Group. PART NO ke DESCRIPTION 231873, D ‘High Range Gear 231871 D Shift Hub Sleeve 231874 D High Low Shift Hub 231872 D Low Range Gear 1c-928 Rear Bearing Cap Screw 4E-09 Rear Bearing Cap Screw Lockwasher Rear Bearing Cap - See Special Parts Section Not used on this model % = Part Stock Recommendation GRP-85 3-82 Page -2- CLARK on-iea 3.82 eae ITEM % - Part Stock GRP-162 gry BERR EBON oe oe ut 3-82 HIGH & LOW RANGE . SHIFT CONTROL GROUP PART-NO 25K=40112 231877 45-06, 1c-618 231876 239892 239245 105-14 201413 201566 241875 Recommendation 24 Feb 82 et . CLARK MODEL; 232017 Group DESCRIPTION Range Shift Rail Range shift Rail Range Shift Rail Range Shift Raii Range Shift Rail Range Shift Rail Range shift Rail Range Shift Rail Range Shift Rail Support "0" Ring Support Suppott Screw Lockwashét Support Screw Oil Seal Detent Plug Detent Ball Detent Spring Shift Fork Lockscrew High & Low Range Shift Fork Page -1- CLARK YAIVE ROTATED 90" SEV.374 (Rev. 5:86)4 4-2-85 CLARK MODEL: 241897 coup TROL VALVE ASSEMBLY P SPEED WITH - NEUTRAL (24 YOLT ) ROTATED 90° PART NO, a DESCRIPTION 234794 B Valve Housing to Converter Housing : Gasket 234784 Forward Spool 234785 Forward & Reverse Spool Spring 234789 Spool spring , = 235447 Range Spool (W/ NEUTRAL) 91F-6 Stop Plug "0" Ring - Inc. In Item 7 234793 Control Valve Spooi Stop Plug - Inc. Item 6 8 al 234788 Low Speed Spool’ 9 1 234789 Low Speed Spool Spring _ 10 1 234795 D Control Valve Assembly ~ Inc. Items 25° : thra 41, 24thru yy: a 1 239244 Pipe Plug 12 1 234783 B Solenoid Housing to Control valve es Housing. Gasket: 2. 2houay c Solenoid (24 voue) _Inc. Items 14,1516 33 thru 39, 91F-6 "O" Ring In ‘Teen 13 76K+014 oe Tm ‘Item 13 "76K 013 “o" Ring ~ Inc. In Ttem 13 234790 E Solenoid Control Housing . 4E-06 | Valve Mounting Screw Lockwashes.. 10-648 Valve Mounting Screw 4E-06 Valve Mounting Screw Lockwasher 10-652 Valve Mounting Screw 10-628 Solenoid Housing to Control Valve Housing : Screw : 23 4 4-06 Solenoid Housing to Control ¥. alve Housing Screw Lockwasher , SOL! vee 234789 234786 234784 234792 25K-20016 91F-6 234776 50D-10 2 17E-10 4 356-1012 4 2he531 4 282513, 38. 4 2h2524 39 oS ee Wan 3 5C-622 yoo 43 1 4200184 4a 1 232h91 B 45 6 116-612 46 1 4200245 B aT 1 4200185 ID CONTROL VALVE as: 1BLY RK MODEL: 241897 Group 3 SPEED WITH NEUTRAL (24 VOLT ) ROTATED 90° PART KO. % & Part stock recommendation SEV 374 5(REV; 5-84) a i CRIPTI 2nd Speed Spool Spring 2nd Speed Spool Reverse Spool Spool Speed Selector Wot used on this model Not used on this model Solenoid Plug "0" Ring . Solenoid Plug “O" Ring Solenoid Plug + Stop nut - include in item 13 Masher - include in item 33 Set screw ~ includ: in item 13° Coil cover - include in item 13 Washer - ihclude in item 13 Coil - include in item 13 ee Including in item 41 Valve adaptor housing * ~~ sires Conv. hsg. to. valve adaptor hsg. gask Adaptor hsg. to conv: hsg.screw” Adaptor hsg. “plate ‘casket Valve adaptor plate Page -2- CLARK P.T.0, ASSEMBLY GROUE Rev. & High Shaft ITEM gry paRTNO 2% 1 231821 E 5 201566 1 233923 1 40K-04 1 201415 1 105-14 1 239892 B 1 743439 c 1 223901 c 10 1 “ 231236 E il 1 232542 wood 654386 oc bE | 1 231054 3 14 1 231052 E 15 1 206564 B 16 4 1c-616 V7 4 4-06 % - Part Stock Recommendation GRP-113 8-82 25 Aug 82 CLARK MODEL 231440 Group DESCRIPTION P.T.0. Shift Fock P.T.0. Shift Fork Lockserew P.T.0. Shift Rail Pipe Plug Detent Spring Detant Ball shift Rail Oil Seal P.T.0. Shaft Bearing P.T.0, shaft Bearing Retaining Ring . Shaft shift a a P.T.0, Aub 0. "s a . Shaft Bearii iug Cap Gasket P.T.0. shaft Beazing 6 Bea~iing Cap 3ii Seal Bearing Cap Screw Bes Cap Screw Lociwasher Page - FILTER ASSEMBLY 234777 FILTER ASSEMBLY 234777 ITEM QTY PARTNC 1 1 25K-80500 B 2 1 801854 c 2) 1 710886 4 1 234772 B 5 1 672575 6 1 2ho214 % Part stock recommendation. DESCRIPTION Filter can to head "o" ring including in item 2 Oil filter service kit including item 1 Center bolt snap ring Sealing washer Filter can to center bolt sealing ring Center bolt CLARK ELECTRIC CAB CONTROL CLARK SINGLE LEVER CLARK SPARE PARTS IDENTIFICATION NO : 4200383 Single lever cab control 3 speed - standard PART NO ory DESCRIPTION 4200597 1 Knob 4200598 1 Shift lever 4200599 1 Rubber gaiter 4200600 i Knurled ring nut 4200604 1 Internal shift pattern plate 4200613 1 Shift pattern identification plate 4200601 1 Body protection cap 4200501 8 Microswitch 4200486 1 CaM nr 1 for contact 1-7 4200487 1 2 for contact 1-6 4200488 1 3 for contact 2-3 4200489 1 4 for contact 1-4 4200490 1 5 for contact 1-8 4200491 1 6 for contact 10-1 4200492 1 8 for contact 1-5 4200546 1 9 for contact U-11 LTR WR: L7 30 saw 86 DATE CHK'D (2 0.7 30 7AN 86 cN. REL i yy v 801801 - 1 a 2 6 6 6 2 1 3 7 1 1 2 1 2 2 1 2 1 1 3 1 1 1 2 1 1 2 2 a 1 1 1 1 25 April 1985 SEAL & GASKET KIT - LESS HYDRAULIC BRAKE R-28320 231798 231781 231606 219373 224771, 230857 215183 220079 231193, 209560 230918 225823 230954 239892 234663, 234651 25K-40112 208768 25K-30012 25K-40104 25K-20012 25K-40026 232484 231884 232066 25K-60128 25K-30016 25K-40412 25K-40400 25K-60116 25K-30026 206864 25K-30020 25K-30022 237698 R-28620 Input Flange Oil Seal R-28420 Rear Cover Gasket Front Cover Gasket Front Cover Plug Gasket & Screen Assy.Gaskec* Clutch Piston Ring - Outer Clutch Piston Ring - Inner Shaft Piston Ring (Rev-3rd & for 2nd) Shaft Piston Ring (Low) Brg. Cap Gasket Piston Ring (4th Gear) Brg. Cap Gasket Oil Seal Oil Seal Oil Seal Control Valve Gasket Control Valve Oil Seal Flange "0" Ring Piston Ring Front Cover "0" Ring Suction Line Assy. "O" Ring Pressure Tube "0" Ring "Oo" Ring Idler Shaft Brg. Cap Gasket Front Brg. Cap Oil Seal Oil Seal Flange Ring Brg. Cap "O" Ring Brg. Cap "O" Ring Output Dise Hsg. "0" Ring & Front Brg. Cap “O" Ring Flange "0" Ring Brg. Cap "0" Ring Output P.T.0, Flange "0" Ring "o" Ring Piston Hsg. Oil Seal Ring

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