Farmlift 633 Stage IV

SERVICE MANUAL
Farmlift 633
Farmlift 636
Farmlift 633 Farmlift 737
Farmlift 742 Stage IV
Farmlift 935 Telescopic Handler
Telescopic Handler
1/2 SERVICE MANUAL

Part number 51546954
Part number 51546954

English
October 2018
© 2018 CNH Industrial Italia S.p.A. All Rights Reserved.
SERVICE MANUAL
FARMLIFT 633 STAGE IV 6 m (19.7 ft), 99 kW (133 Hp) [FNHZP633NJKE00001

-]
FARMLIFT 636 STAGE IV 6 m (19.7 ft), 107 kW (145 Hp) [FNHZK634NJKE00001
-]
-]
-]
-]
51546954_EN 28/11/2018
EN
Link Product / Engine
Product Market Product Engine

FARMLIFT 633 STAGE IV 6 Europe F4HFE413Z*B002
m (19.7 ft), 99 kW (133 Hp)
[FNHZP633NJKE00001 - ]
FARMLIFT 636 STAGE IV 6 Europe F4HFE4149*B001
m (19.7 ft), 107 kW (145 Hp)
[FNHZK634NJKE00001 - ]
m (22.9 ft), 99 kW (133 Hp)
FARMLIFT 742 STAGE IV 7 Europe F4HFE4149*B001
m (22.9 ft), 107 kW (145 Hp)
[FNHZK742NJKE00001 - ]
m (29.5 ft), 99 kW (133 Hp)
51546954_EN 28/11/2018
Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
Transmission.............................................................................. 21
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
[21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2
[21.155] Powershift transmission internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3
[21.120] Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4
[21.109] Transmission cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5
[21.700] Torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6
Four-Wheel Drive (4WD) system .................................................. 23

[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1
Front axle system ....................................................................... 25

[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3
Rear axle system........................................................................ 27

[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
51546954_EN 28/11/2018
[27.124] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.4
Brakes and controls .................................................................... 33

[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
[33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3
[33.204] Front axle brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.4
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.357] Pilot system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.128] Auxiliary hydraulic function control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.752] Hydraulic fan drive cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.100] Main lift system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.355] Hydraulic hand control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9
[35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10
[35.736] Boom hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11
[35.734] Tool quick coupler hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.12
[35.740] Telescopic arm hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.13
Steering..................................................................................... 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
Cab climate control ..................................................................... 50

[50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
Electrical systems ....................................................................... 55

[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
51546954_EN 28/11/2018
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
Telescopic single arm .................................................................. 83

[83.122] Telescopic arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83.1
Platform, cab, bodywork, and decals ............................................. 90

[90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
51546954_EN 28/11/2018
51546954_EN 28/11/2018
INTRODUCTION
51546954_EN 28/11/2018
1
Contents
INTRODUCTION
Foreword - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Basic instructions - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . 14
Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Basic instructions - How to use the maintenance standard and precautions . . . . . . . . . . . . . . . . . 17
Basic instructions - Precaution for disassembly and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Basic instructions - Electrical equipment precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Hydraulic contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Part identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Product identification - Machine orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
51546954_EN 28/11/2018
2
INTRODUCTION
Foreword - Ecology and the environment

Soil, air, and water are vital factors of agriculture and life in general. When legislation does not yet rule the treatment
of some of the substances required by advanced technology, sound judgment should govern the use and disposal of
products of a chemical and petrochemical nature.
NOTE: The following are recommendations that may be of assistance:
• Become acquainted with and ensure that you understand the relative legislation applicable to your country.
• Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze, cleaning
agents, etc., with regard to their effect on man and nature and how to safely store, use, and dispose of these
substances.
• Agricultural consultants will, in many cases, be able to help you as well.
Helpful hints
• Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems that may cause considerable
spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances that may be
harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids, etc.
Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in a proper
way to comply with local legislation and available resources.
• Modern coolant mixtures, i.e. antifreeze and other additives, should be replaced every two years. They should not
be allowed to get into the soil, but should be collected and disposed of properly.
• Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere.
Your CASE IH dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge
the system properly.
• Repair any leaks or defects in the engine cooling or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding as penetrating weld splatter may burn a hole or weaken them, allowing the loss of
oils, coolant, etc.
51546954_EN 28/11/2018
3
INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT

IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
51546954_EN 28/11/2018
4
INTRODUCTION
Personal safety
Carefully read this Manual before proceeding with main-
tenance, repairs, refuelling or other machine operations.
Repairs have to be carried out only by authorized and in-

structed staff; specific precautions have to be taken when
grinding, welding or when using mallets or heavy ham-
mers.
Not authorized persons are not allowed to repair or carry

out maintenance on this machine. Do not carry out any
work on the equipment without prior authorization.
Ask your employer about the safety instructions in force

and safety equipment.
TULI12WEX2004AA 1
Nobody is allowed to seat on the operator’s place during

machine maintenance unless he is a qualified operator
helping with the maintenance work.
If it is necessary to move the equipment to carry out re-

pairs or maintenance, do not lift or lower the equipment
from any other position than the operator’s seat.
Never carry out any operation on the machine when the
engine is running, except when specifically indicated.
Stop the engine and ensure that all pressure is relieved

from hydraulic circuits before removing caps, covers,
valves, etc.
All repair and maintenance operations should be carried

out with the greatest care and attention.
Service stairs and platforms used in a workshop or in the

field should be built in compliance with the safety rules in
force.
TULI12WEX2005AA 2
Any functional disorders, especially those affecting the
safety of the machine, should therefore be rectified im-
mediately.
DANGER
Unexpected movement!
Make sure parking brake is applied. Secure
machine with wheel chocks.
Failure to comply will result in death or serious
injury.
D0013A
Before performing any work on the machine, attach a

maintenance in progress tag. This tag can be applied on
the left-hand control lever, safety lever or cab door.
51546954_EN 28/11/2018
5
INTRODUCTION
Emergency
Be prepared for emergencies. Always keep at disposal on
the machine a first aid kit and a fire extinguisher. Make
sure that the fire extinguisher is serviced in accordance
with the manufacturer’s instructions.
SMIL12WEX0174AA 3
Equipment
Wear close fitting clothing and safety equipment appropri-
ate for the job:
• Safety helmet
• Safety shoes
• Heavy gloves
• Reflective clothing
• Wet weather clothing
If environment condition require it following personal

safety equipment should be at hand:
4
• Respirators (or dust proof masks) TULI12WEX2008AA
• Ear plugs or acoustic ears protections

• Goggles with lateral shield or masks for eyes protection
Do not wear rings, wristwatches, jewels, unbuttoned or

flapping clothing such as ties, torn clothes, scarves, open
jackets or shirts with open zips which could get caught into
moving parts.
Engine - Radiator
Never leave the engine run in closed spaces without venti-
lation and not able to evacuate toxic exhaust gases. Keep
the exhaust manifold and tube free from combustion ma-
terials.
Do not refuel with the engine running, especially if hot, as

this increases fire hazard in case of fuel spillage.
Never attempt to check or adjust the belts when the en-

gine is running.
Never lubricate the machine with the engine running.
TULI12WEX2009AA 5
51546954_EN 28/11/2018
6
INTRODUCTION
Pay attention to rotary pieces and do not allow to anyone

to approach to avoid becoming entangled.
If hands, clothes or tools get caught in the fan blades or in

the transmission belt, this can cause amputations, violent
tears and generate condition of serious danger; for this
reason avoid touching or to come close to all rotary or
moving parts.
A violent jet of the coolant from the radiator can cause

damages and scalds.
If you are to check the coolant level, you have to shut-off

the engine previously and to let cool down the radiator and
TULI12WEX2010AA 6
its pipes. Slowly unscrew the cap to release the inside
pressure.
If necessary, remove the cap with hot engine, wear safety
clothes and equipment, then loosen the cap slowly to re-
lieve the pressure gradually.
When checking the fuel, oil and coolant levels, use ex-
clusively explosion proof classified lamps. If this kind of
lamps are not used fires or explosions may occur.
TULI12WEX2011AA 7
Hydraulic systems
Splashes of fluids under pressure can penetrate the skin
causing serious injuries.
Avoid this hazard by relieving pressure before disconnect-

ing hydraulic or other lines.
Relieve the residual pressure by moving the hydraulic

control levers several times.
Tighten all connections before applying pressure.
To protect the eyes wear a facial shield or safety goggles.
Protect your hands and body from possible splashes of

8
fluids under pressure. TULI12WEX2012AA
Swallowing hydraulic oil is a severe health hazard.
51546954_EN 28/11/2018
7
INTRODUCTION
When hydraulic oil has been swallowed, avoid vomiting,

but consult a doctor or go to a hospital.
If an accident occurs, see a doctor familiar with this type

of injury immediately.
Any fluid penetrating the skin must be removed within few

hours to avoid serious infections.
Flammable splashes may originate because of the heat

near pipes with fluids under pressure, with the result of
serious scalds for the persons hit. Do not weld or use
torches near pipes containing fluids or other flammable
materials.
TULI12WEX2013AA 9
Pipes under pressure can accidentally be pierced when

the heat expands beyond the area immediately heated.
Arrange for fire resistant temporary shields to protect

hoses or other components during welding.
Have any visible leakage repaired immediately.
Escaping oil pollutes the environment. Soak up any oil

that has escaped with a proper binding agent. Sweep
up binding agent and dispose of it separately from other
waste.
Never search for leakages with the fingers, but use a piece
of cardboard and always wear goggles.
Never repair damaged piping; always replace it. Replace

hydraulic hoses immediately on detecting any damage or
moist areas.
Always store hydraulic oil in the original containers.
51546954_EN 28/11/2018
8
INTRODUCTION
Hoses and tubes

Always replace hoses and tubes if the cone end or the
end connections on the hose are damaged.
When installing a new hose, loosely connect each end

and make sure the hose takes up the correct position be-
fore tightening the connections. Clamps should be tight-
ened sufficiently to hold the hose without crushing and to
prevent chafing.
After hose replacement to a moving component, check

that the hose does not foul by moving the component
through the complete range of travel. Be sure any hose
which has been installed is not kinked or twisted.
TULI12WEX2014AA 10
Hose connections which are damaged, dented, crushed
or leaking, restrict oil flow and the productivity of the com-
ponents being served. Connectors which show signs of
movement from the original position have failed and will
ultimately separate completely.
A hose with a frayed outer sheath will allow the water pen-
etration. Concealed corrosion of the wire reinforcement
will subsequently occur along the hose length with resul-
tant hose failure.
Ballooning of the hose indicates an internal leakage due to

structural failure. This condition rapidly deteriorates and
total hose failure soon occurs.
Kinked, crushed, stretched or deformed hoses generally

suffer internal structural damage which can result in oil
restriction, a reduction in the speed of operation and ulti-
mate hose failure.
Free-moving, unsupported hoses must never be allowed

to touch each other or related working surfaces. This
causes chafing which reduces hose life.
O-rings
Replace O-rings, seal rings and gaskets whenever they
are disassembled.
Never mix new and old seals or O-rings, regardless of

condition. Always lubricate new seal rings and O-rings
with hydraulic oil before installation to relevant seats.
This will prevent the O-rings from rolling over and twisting
during mounting which will jeopardize sealing.
51546954_EN 28/11/2018
9
INTRODUCTION
Battery
Batteries give off explosive gases.
Never handle naked flames and unshielded light sources

near batteries, never smoke.
To prevent any risk of explosion, observe the following

instructions:
• When disconnecting the battery cables, always discon-

nect the negative (-) cable first.
• To reconnect the battery cables, always connect the
negative (-) cable last.
• Never short-circuit the battery terminals with metal ob-
TULI12WEX2015AA 11
jects.
• Do not weld, grind or smoke near a battery.
Battery electrolyte causes severe burns. The battery con-

tains sulphuric acid. Avoid any contact with the skin, eyes
or clothing.
Antidote:
• EXTERNAL: Rinse well with water, removing any soiled

clothing.
• INTERNAL: Avoid vomiting. Drink water to rinse your
mouth. Consult a doctor.
• EYES: Rinse abundantly with water for 15 min and con-
sult a doctor.
• When the electrolyte of a battery is frozen, it can ex-
plode if you attempt to charge the battery or if you try to
start the engine using a booster battery. Always keep
the battery charged to prevent the electrolyte freezing.
TULI12WEX2016AA 12
Provide good ventilation when changing a battery or using
a battery in an enclosed space. Always protect your eyes
when working near a battery.
Never set tools down on the battery. They may induce
a short circuit, causing irreparable damage to the battery
and injuring persons.
Never wear metal necklaces, bracelets or watch straps

when working on the battery. The metal parts may induce
a short circuit resulting in burns.
Dispose of used batteries separately from other waste in

the interests of environmental protection.
TULI12WEX2017AA 13
51546954_EN 28/11/2018
10
INTRODUCTION
Flammable liquids
When handling flammable liquids:
• Do not smoke.
• Keep away from unshielded light sources and naked
flames.
Fuels often have a low flash point and are readily ignited.
Never attempt to extinguish burning liquids with water.

Use:
• Dry powder
• Carbon dioxide
TULI12WEX2016AA 14
• Foam
Water used for extinguishing purposes would vaporize in-

stantaneously on contact with burning substances and
spread burning oil, for example, over a wide area. Water
generates short circuits in the electrical system, possibly
producing new hazards.
Stay away from open flames during refilling of hydraulic
oil or fuel.
Fuel or oil splashes can cause slipping and therefore acci-

dents; clean immediately and accurately the areas even-
tually smeared.
Always tighten the safety plugs of fuel tank and hydraulic

oil tank firmly.
Never use fuel to clean the machine parts eventually

smeared with oil or dust.
Use a non-inflammable product for cleaning parts.

TULI12WEX2018AA 15
Always perform fuel or oil refilling in well aired and venti-

lated areas.
During refuelling hold the pistol firmly and keep it always
in contact with the filler neck until the end of the refuelling,
to avoid sparkles due to static electricity.
Do not overfill the tank but leave a space for fuel expan-
sion.
Never refuel when the engine is running.
Take all the necessary safety measures when welding,

grinding or when working near a naked flame.
TULI12WEX2019AA 16
51546954_EN 28/11/2018
11
INTRODUCTION
Tyres
Before inflating the tyres, always check the condition of
rims and the outer condition of tyres to find out the pres-
ence of dents, cuts, tears of reinforcement plies or other
faults. Before inflating a tyre, make sure that there are no
nearby persons, then position yourself at tread side.
Make sure that the inflating pressure of tyres is the same

prescribed by manufacturer and that the pressure of the
right tyre corresponds to the pressure of the left tyre.
Never use reconditioned rims because possible welds,

heat treatments or brazings not performed correctly can
weaken the wheels and cause following damages or fail-
ures. Deflate the tyres before their disassembly. TULI12WEX2020AA 17
Before taking out possible jammed objects from the rims,

it is necessary to deflate the tyres. Inflate tyres by means
of a pistol complete with extension and pressure switch of
control.
Cleaning
Clean the exterior of all components before carrying out
any form of repair. Dirt and dust can reduce the efficient
working life of a component and lead to costly replace-
ment.
Solvents should be checked that they are suitable for the

cleaning of components and also that they do not risk the
personal safety of the user.
Dirt from oil or grease and scattered tools or faulty pieces

are dangerous for persons, because they can generate
slipping or falls.
For the machine cleaning, use a jet of warm water or

TULI12WEX2021AA 18
steam under pressure and commercial detergents. Never
use fuel, petroleum or solvents, because the first ones
leave an oily layer that favours the sticking of dust, while
solvents (even if weak) damage the paint and favour the
formation of rust.
Never use water jets or steam on sensors, connectors or

other electric components.
Prevent that the water jet penetrates inside the cab.
51546954_EN 28/11/2018
12
INTRODUCTION
Waste disposal
Improperly disposing of waste can threaten the environ-
ment.
Each country has its own Regulations on this subject. It

is therefore advisable to prepare suitable containers to
collect and store momentarily all solid and fluid materials
that must not be scattered in the environment to avoid
pollution.
At preset intervals these products will be delivered to dis-

posal stations legally recognized and present in this Coun-
try.
Hereunder are listed some products of the machine re-

TULI12WEX2022AA 19
quiring disposal:
• Lubricating oil
• Brake system oil
• Coolant mixture, condensation rests and pure an-
tifreeze
• Fuel
• Filter elements, oil and fuel filters
• Filter elements, air filters
• Battery
Also polluting rags, paper, sawdust and gloves must be

disposed in compliance with the same procedures.
Do not use food or beverage containers that may mislead

someone into drinking from them. Do not pour waste onto
the ground, down a drain, or into any water source. Air
conditioning refrigerants escaping into the air can damage
the Earth’s atmosphere. Government regulations may re-
quire a certified air conditioning service centre to recover
and recycle used air conditioning refrigerants. Obtain in-
formation on the proper way to recycle or dispose of waste
from your local environmental or recycling centre, or from
your Dealer.
51546954_EN 28/11/2018
13
INTRODUCTION
Basic instructions - Important notice regarding equipment servicing

All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improvement. Some information could not be updated due to modifications of a technical or commercial
type, or changes to the laws and regulations of different countries.
In case of questions, refer to your CASE IH Sales and Service Networks.
51546954_EN 28/11/2018
14
INTRODUCTION
Basic instructions - Shop and assembly

Shimming
For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a microm-
eter, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or
the rated value shown on each shim.
Rotating shaft seals

For correct rotating shaft seal installation, proceed as follows:
1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.
2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.
3. Position the sealing lip facing the fluid.
NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that
they will move the fluid towards the inner side of the seal.
4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip
and the dust lip on double lip seals with grease.
5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a
hammer or mallet.
6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that
the seal makes contact with the thrust element, if required.
7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.
O-ring seals
Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and
twisting, which would jeopardize sealing efficiency.
Sealing compounds
Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing
compound, prepare the surfaces as directed by the product container.
Spare parts
Only use CNH Original Parts or CASE IH Original Parts.
Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same
parts that are assembled during standard production. Only CNH Original Parts or CASE IH Original Parts can offer
this guarantee.
When ordering spare parts, always provide the following information:

• Machine model (commercial name) and Product Identification Number (PIN)
• Part number of the ordered part, which can be found in the parts catalog
51546954_EN 28/11/2018
15
INTRODUCTION
Protecting the electronic and/or electrical systems during charging and welding
To avoid damage to the electronic and/or electrical systems, always observe the following practices:
1. Never make or break any of the charging circuit connections when the engine is running, including the battery
connections.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine
attachment.
• Position the welder ground clamp as close to the welding area as possible.
• If you weld in close proximity to a computer module, then you should remove the module from the machine.
• Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you
weld.
4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery
charger.
NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery.
The electronic monitoring system and charging system will be damaged if this is not done.
5. Remove the battery ground cable. Reconnect the cable when you complete welding.
Special tools
WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Failure to comply could result in death or serious injury.
W0111A
The special tools that CASE IH suggests and illustrate in this manual have been specifically researched and designed
for use with CASE IH machines. The special tools are essential for reliable repair operations. The special tools are
accurately built and rigorously tested to offer efficient and long-lasting operation.
By using these tools, repair personnel will benefit from:

• Operating in optimal technical conditions
• Obtaining the best results
• Saving time and effort
• Working in safe conditions
51546954_EN 28/11/2018
16
INTRODUCTION
Basic instructions - How to use the maintenance standard and

precautions
Application
WHEN THE MACHINE IS NEW
Confirm that the performances are in accordance with standard specifications as compared to the performance stan-
dards.
AT SPECIFIC SELF INSPECTION (RULE BY COUNTRY)
Use the data for the criterion, for the purpose of correction, adjustment and replacement.
WHEN PERFORMANCES ARE DETERIORATED
Determine whether it is caused by a fault or end of service life after long hours of operation, to be used for safety and
economical considerations.
WHEN MAIN COMPONENTS ARE REPLACED
For example, use data to restore performances of pumps and others.
Terminology
STANDARD VALUES
Values to be used to condition or assemble a new machine. Where special notes are not given, these values represent
standard specifications (machine with standard attachments and standard shoes).
REFERENCE VALUES FOR REMEDY
Values at which readjustment is required. In order to ensure performance and safety it is strictly prohibited to use the
machine over the specified values.
SERVICE LIMIT
This is the limit value at which reconditioning is impossible without replacement of parts. If the value is expected
to exceed the service limit before next inspection and correction are performed, replace the parts immediately. The
operation over the specified values causes increase of damage and requires the down time of machine, and also
causes safety problems.
Cautions to be exercised at judgment

EVALUATION OF MEASURED DATA
Disagreement of measuring conditions, variations of data peculiar to a new machine, and measuring errors are to be
evaluated. Determine generally at what levels measured values are located, instead of determining whether or not
values fall within or run out of the reference values.
DETERMINING CORRECTION, ADJUSTMENT OR REPLACEMENT
Machine performances deteriorate with time as parts wear and some deteriorated performances may be restored to
new levels. Therefore, determine correction, adjustment or replacement, depending upon the operating hours, kind of
work and circumstances in which the machine is placed, and condition the machine performances to its most desirable
levels.
51546954_EN 28/11/2018
17
INTRODUCTION
Other cautions to be exercised

PARTS LIABLE TO DEGRADE
Rubber products, such as, hydraulic hoses, O-rings, and oil seals deteriorate with time; replace them at regular inter-
vals or at overhauls.
PARTS REQUIRING REGULAR REPLACEMENT
Out of critical hoses that are necessary to secure safety, we designate Very Important Parts (V.I.P) and recommend
that they should be replaced regularly.
INSPECTION AND REPLACEMENT OF OILS AND GREASES
In performing maintenance, it is necessary for the user to familiarize himself with how to handle the machine safely,
cautions to be exercised and inspection/lubrication procedures. Refer to the Operators Manuals as well.
51546954_EN 28/11/2018
18
INTRODUCTION
Basic instructions - Precaution for disassembly and assembly

Preparations for disassembly
• Thoroughly wash the machine before bringing it into the shop. Bringing a dirty machine into the shop may cause
machine components to be contaminated during disassembling/assembling, resulting in damage to machine com-
ponents, as well as decreased efficiency in service work.
• Be sure to thoroughly understand all disassembling/assembling procedures beforehand, to help avoid incorrect
disassembling of components as well as personal injury.
• Check and record the items listed below to prevent problems from occurring in the future.
1. The machine model, machine serial number, and hour meter reading.
2. Reason for disassembly (symptoms, failed parts, and causes).
3. Clogging of filters and oil, water or air leaks, if any.
4. Capacities and condition of lubricants.
5. Loose or damaged parts.
• Prepare the necessary tools to be used and the area for disassembling work.
• Wear appropriate clothing, safety shoes, safety helmet, goggles, and clothes with long sleeves.
• Confirm ready access to a first-aid kit and fire extinguisher, as well as appropriate emergency personnel contacts
in the case of a medical accident or fire.
• Before performing any work on the machine, follow lockout/tagout procedures by attaching a “maintenance in
progress tag”. This tag can be applied on the left-hand control lever, safety lever or cab door. Notify those with
access to the machine that you will be performing the maintenance.
Disassembling and assembling hydraulic equipment

• Before removing lines, release the pressure of hydraulic oil tank, or open the cover on the return side to tank, and
take out the filter.
• Drain the oil in removed lines into an appropriate container to prevent oil contamination.
• Protect open connections with plugs or caps to prevent oil from leaking and debris from contaminating the system.
• Thoroughly clean the outside of components before disassembling, and drain hydraulic oil and gear oil before dis-
assembly.
Disassembling hydraulic equipment

• Impaired performance and function of hydraulic equipment after unauthorized service may not be covered under
warranty by the manufacturer. Consult your local dealer for service.
• If it is unavoidably necessary to disassemble and modify, it should be carried out by experts or personnel qualified
through service training.
• Make match mark on parts for reassembling.
• Before disassembling, read instructions in advance, and determine if the service is required to be performed by an
authorized dealer.
• Use appropriate specialty tools and jigs if required.
• If parts can not be removed as specified by the procedure, never force removal. Check for other failures that may
be causing binding or interference.
• Inspect parts for wear and clearance; record the measured values. Replace components if the values fall outside
of the recommended range.
• If an abnormality is detected, repair or replace the parts.
• When removing parts, use appropriate markings or labels to ensure thy can be reinstalled in the correct order and
location without confusion.
• For common parts, pay attention to the quantity and locations of each group of components.
51546954_EN 28/11/2018
19
INTRODUCTION
Reassembling hydraulic equipment

• Clean parts in a well ventilated room.
• Remove residual oil with compressed air, and apply fresh hydraulic oil or gear oil to surfaces before reassembly.
• Replace removed o-rings, back-up rings and oil seals with new ones. Apply gear oil on them before reassembling.
• Thoroughly clean and dry surfaces on which liquid sealant must be reapplied.
• Before assembling, remove rust preventives on new parts.
• Use special tools to fit bearings, bushing and oil seal.
• Assemble parts matching to the marks.
• After completion, check that there is no omission of parts.
51546954_EN 28/11/2018
20
INTRODUCTION
Basic instructions - Electrical equipment precautions

WARNING
Battery acid causes burns. Batteries contain
sulfuric acid.
Avoid contact with skin, eyes or clothing. An-
tidote (external): Flush with water. Antidote
(eyes): flush with water for 15 minutes and
seek medical attention immediately. Antidote
(internal): Drink large quantities of water or
milk. Do not induce vomiting. Seek medical
attention immediately.
Failure to comply could result in death or se-
rious injury.
W0111A
• The disassembly of electrical equipment is not allowed.

• Handle equipment with care so as not to drop it or bump
it.
• Connector should be removed by unlocking while hold-
ing the connector.
• Never disconnect electrical plugs by pulling on the
wires. Always use only the electrical connectors to
make the disconnection.
• Check that connector is connected and locked com-
pletely.
• Engine key off before removing and connecting connec-
tor.
• Engine key off before touching terminals of starter and
alternator.
• Wash machine with care so as not to splash water on
electrical equipment and connector.
• If water has entered a sealed connection, thoroughly
dry both connectors before reconnecting
• Remove battery grounding terminal before beginning
work close to battery and battery relay with tools.
51546954_EN 28/11/2018
21
INTRODUCTION
Torque
Bolt types
NOTICE: use tools appropriate for the work to be done.
Makeshift tools and procedures can create safety haz-
ards. For loosening and tightening nuts and bolts, use
the correct tools. Avoid bodily injury caused by slipping
wrenches.
TULI12ECX0475AA 1
Minimum tightening values for threaded fasteners – For normal assembly applications
Bolts and lock nuts - Metric sizes
Class 5.8 Class 8.8 Class 10.9 Lock nut CL. 8
Nominal
with bolt CL.
size Not plated Plated Zn/Cr Not plated Plated Zn/Cr Not plated Plated Zn/Cr
8.8
1.7 N·m 2.2 N·m 2.6 N·m 3.4 N·m 3.7 N·m 4.8 N·m 1.8 N·m
M4
(1.25 lb ft) (1.62 lb ft) (1.92 lb ft) (2.51 lb ft) (2.73 lb ft) (3.54 lb ft) (1.33 lb ft)
5.8 N·m 7.6 N·m 8.9 N·m 12 N·m 13 N·m 17 N·m 6.3 N·m
M6
14 N·m 18 N·m 22 N·m 28 N·m 31 N·m 40 N·m 15 N·m
M8
28 N·m 36 N·m 43 N·m 56 N·m 61 N·m 79 N·m 30 N·m
M10
49 N·m 63 N·m 75 N·m 97 N·m 107 N·m 138 N·m 53 N·m
M12
121 N·m 158 N·m 186 N·m 240 N·m 266 N·m 344 N·m 131 N·m
M16
237 N·m
307 N·m 375 N·m 485 N·m 519 N·m 671 N·m 265 N·m
M20 (174.80 lb
(226.43 lb ft) (276.59 lb ft) (357.72 lb ft) (382.79 lb ft) (494.90 lb ft) (195.45 lb ft)
ft)
411 N·m
531 N·m 648 N·m 839 N·m 897 N·m 1160 N·m 458 N·m
M24 (303.14 lb
(391.65 lb ft) (477.94 lb ft) (618.81 lb ft) (661.59 lb ft) (855.57 lb ft) (337.80 lb ft)
ft)
51546954_EN 28/11/2018
22
INTRODUCTION
Hexagonal screws (without nut) and round head bolts – class 5.6 and higher
LEIL14THL0992EB 2
A. Identification of manufacturer
B. Commercial class
Hexagonal nuts and lock nuts – class 05 and higher
LEIL14THL0993EB 3
A. Identification of manufacturer
B. Commercial class
C. Marking
51546954_EN 28/11/2018
23
INTRODUCTION
Minimum tightening torques for fasteners – For normal assembly applications

Bolts and lock nuts - Imperial sizes
Grade SAE 2 Grade SAE 5 Grade SAE 8 Lock nuts
Nominal Not plated Plated Not plated Plated Not plated Plated Not plated Plated
size or silver Zn/Cr or silver Zn/Cr or silver Zn/Cr or silver Zn/Cr
plated Gold plated Gold plated Gold plated Gold
6.2 N·m 8.1 N·m 9.7 N·m 13 N·m 14 N·m 18 N·m 6.9 N·m 9.8 N·m
1/4
(4.57 lb ft) (5.97 lb ft) (7.15 lb ft) (9.59 lb ft) (10.33 lb ft) (13.28 lb ft) (5.09 lb ft) (7.23 lb ft)
13 N·m 17 N·m 20 N·m 26 N·m 28 N·m 37 N·m 14 N·m 20 N·m
5/16
3/8
7/16
159 N·m
57 N·m 73 N·m 87 N·m 113 N·m 123 N·m 61 N·m 88 N·m
1/2 (117.27 lb
ft)
163 N·m 176 N·m 229 N·m
81 N·m 104 N·m 125 N·m 88 N·m 125 N·m
9/16 (120.22 lb (129.81 lb (168.90 lb
(59.74 lb ft) (76.71 lb ft) (92.20 lb ft) (64.91 lb ft) (92.20 lb ft)
ft) ft) ft)
145 N·m 174 N·m 224 N·m 244 N·m 316 N·m 172 N·m
112 N·m 122 N·m
5/8 (106.95 lb (128.34 lb (165.21 lb (179.97 lb (233.07 lb (126.86 lb
(82.61 lb ft) (89.98 lb ft)
ft) ft) ft) ft) ft) ft)
3/4 (146.04 lb (188.82 lb (225.69 lb (292.81 lb (318.63 lb (413.03 lb (160.05 lb (225.69 lb
ft) ft) ft) ft) ft) ft) ft) ft)
7/8 (142.35 lb (182.92 lb (365.09 lb (472.78 lb (514.82 lb (666.76 lb (258.15 lb (364.36 lb
1 (213.16 lb (275.11 lb (547.27 lb (708.06 lb (772.97 lb (1000.13 lb (385.74 lb (545.06 lb
51546954_EN 28/11/2018
24
INTRODUCTION
Screws (without nut) and round head bolts
LEIL14THL0994FB 4
A. GRADE SAE 2 D. Standard nuts

B. GRADE SAE 2 E. Hexagonal nuts GRADE SAE 5
C. GRADE SAE 2 F. Hexagonal nuts GRADE SAE 5
51546954_EN 28/11/2018
25
INTRODUCTION
Lock nuts
LEIL14THL0995FB 5
GRADE A: NO NOTCH
1. Grade identification GRADE B: ONE NOTCH
GRADE C: TWO NOTCHES
GRADE A: NO MARK
2. Grade identification GRADE B: LETTER B
GRADE C: LETTER C
GRADE A: NO MARK
3. Grade identification GRADE B: THREE MARKS
GRADE C: SIX MARKS
NOTE: marks are not necessarily located at the corner.
51546954_EN 28/11/2018
26
INTRODUCTION
Bolt tightening order

When tightening two or more bolts, tighten them alternately, as shown, to ensure even tightening.
SMIL13CEX0149EA 6
A Equally tighten upper and lower alternately

B Tighten diagonally
C Tighten from center and diagonally
51546954_EN 28/11/2018
27
INTRODUCTION
Service recommendations for split flange

1. Be sure to clean and inspect sealing surfaces.
Scratches/roughness cause leaks and seal wear.
Unevenness causes seal extrusion. If defects cannot
be polished out, replace the component.
2. Be sure to use only specified O-rings. Inspect O-rings
for any damage. Take care not to file O-ring surfaces.
When installing an O-ring into a groove, use grease to
hold it in place.
3. Loosely assemble split flange halves. Make sure that
the split is centrally located and perpendicular to the
port. Hand-tighten the bolts to hold the parts in place.
Take care not to pinch the O-ring.
4. Tighten bolts alternately and diagonally, as shown, to TULI12ECX0802AA 7
ensure even tightening.

5. Do not use air wrenches. Using an air wrench often
causes tightening of one bolt fully before tighten the
others, resulting in damage to O-rings or uneven tight-
ening of bolts.
A - WRONG
SMIL13CEX0150AA 8
TULI12ECX0804AA 9
51546954_EN 28/11/2018
28
INTRODUCTION
Nut and bolt lockings
Lock plate
NOTICE: Do not reuse lock plates. Do not try to bend the
same point twice.
Cotter pin
NOTICE: Do not reuse cotter pins. Match the holes in the
bolt and nut while tightening, not while loosening.
Lock wire
NOTICE: Apply wire to bolts in the bolt tightening direc-
tion, not in the bolt-loosening direction.
A - RIGHT
B - WRONG
C - Bend along edge sharply
D - Do not bend it round
E - Tighten
F - Loosen
SMIL13CEX0151BA 10
SMIL13CEX0152AA 11
51546954_EN 28/11/2018
29
INTRODUCTION
Piping joint
Pipe thread connection/Union joint tighten-
ing torque specifications
Union joint
Metal sealing faces (4) and (5) of adaptor (1) and hose (2)
fit together to seal pressure oil. Union joints are used to
join small-diameter lines.
1. Do not over tighten union nut (3). Excessive force

will be applied to metal sealing surfaces (4) and (5),
possibly cracking adaptor (1). Be sure to tighten union
nut (3) to specifications.
SMIL13CEX0153AB 12
2. Scratches or other damage to sealing surfaces (4) or
(5) will cause oil leakage at the joint. Take care not to
damage them when connecting/disconnecting.
A - Joint body
B - Male Union Joint
C - Female Union Joint
SMIL13CEX0154AA 13
Type Wrench size

Tightening torque
Union nut Joint body
37° Union joint 19 mm 17 mm 29 N·m (21 lb ft)
22 mm 19 mm 39 N·m (29 lb ft)
27 mm 22 mm 78.5 N·m (58 lb ft)
36 mm 30 mm, 32 mm 157 N·m (116 lb ft)
41 mm 36 mm 205 N·m (151 lb ft)
50 mm 46 mm 323.6 N·m (239 lb ft)
NOTE: Tightening torque for the non union type 37° male joint is the same as the 37° female union joint.
51546954_EN 28/11/2018
30
INTRODUCTION
Tightening torque of hydraulic fittings

Inserts with 60° ogive - BSP thread
THREAD 1/18-28 1/4-19 3/8-19 1/2-14 5/8-14 3/4-14 1"-11 1"1/4-11 1"1/2-11
Nm 12-14 14-16 25-28 45-60 55-70 90-110 120-140 170-190 200-245
Inserts with 60° ogive - METRIC thread

THREAD 10x1 12x1.5 14x1.5 16x1.5 18x1.5 22x1.5 26x1.5 28x1.5 30x1.5
Nm 12-14 13-15 15-18 25-28 27-30 50-60 60-75 80-100 110-130
"L" RANGE / SERIES DIN FITTINGS

THREAD 12x1.5 14x1.5 16x1.5 18x1.5 22x1.5 26x1.5 30x2 36x1.5 45x1.5 52x1.5
Nm 13-15 15-18 25-28 27-30 50-60 30-75 85-105 120-140 170-190 190-230
"S" RANGE / SERIES DIN FITTINGS

THREAD 14x1.5 16x1.5 18x1.5 20x1.5 22x1.5 24x1.5 30x2 36x2 42x2 52x2
Nm 15-18 25-28 27-30 43-54 50-62 60-75 90-110 125-145 170-190 200-245
O-ring seal joint

O-ring (6) seats against the end face of adaptor (7) to seal
pressure oil.
O-ring procedures:
1. Be sure to replace O-ring (6) with a new one when
reconnecting.
2. Before tightening union nut (9), confirm that O-ring (6)
is seated correctly in O-ring groove (8). Tightening
union nut (9) with O-ring (6) displaced will damage
O-ring, resulting in oil leakage.
3. Take care not to damage O-ring groove (8) or sealing
face (10). Damage to O-ring (6) will cause oil leakage.
SMIL13CEX0155AB 14
4. If union nut (9) is found to be loose, causing oil leak-
age, do not tighten it to stop the leak. Instead, replace A Joint body
O-ring (6) with a new one, then tighten union nut (9)
after confirming that O-ring (6) is securely seated in
place.
Wrench size Tightening torque

Union nut Joint body
19 mm 17 mm 29.4 N·m (22 lb ft)
22 mm 19 mm 68.6 N·m (51 lb ft)
27 mm 22 mm 93 N·m (69 lb ft)
30 mm 27 mm 137.3 N·m (101 lb ft)
36 mm 30 mm 175 N·m (129 lb ft)
41 mm 36 mm 205 N·m (151 lb ft)
50 mm 46 mm 320 N·m (236 lb ft)
51546954_EN 28/11/2018
31
INTRODUCTION
Screwed-in connection
NOTICE: Many types of screwed-in connections are used
for hose connections.
Be sure to confirm that the thread pitch and thread type
(tapered or straight) are the correct type before using any
screw-in connection.
A - Male Tapered Thread
B - Female Straight Thread
SMIL13CEX0156AB 15
Male tapered thread

Wrench joint body Tightening torque
17 mm, 19 mm 34 N·m (25 lb ft)
22 mm 49 N·m (36 lb ft)
27 mm 93 N·m (69 lb ft)
32 mm, 36 mm 157 N·m (116 lb ft)
41 mm 205 N·m (151 lb ft)
50 mm 320 N·m (236 lb ft)
60 mm 410 N·m (302 lb ft)
Seal tape application

Seal tape is used to seal clearances between male and
female threads, so as to prevent any leakage between
threads.
Be sure to apply just enough seal tape to fill up thread

clearances. Do not overwrap.
• Application procedure
Confirm that the thread surface is clean, free of dirt or

damage.
Apply seal tape around threads as shown. Wrap seal tape

in the same direction as the threads.
SMIL13CEX0157AB 16
A - Internal Thread
B - External Thread
C - Clearance
SMIL13CEX0158AA 17
A Leave one to two pitch threads uncovered
51546954_EN 28/11/2018
32
INTRODUCTION
Low-pressure-hose clamp tightening torque

Low-pressure-hose clamp tightening torque differs de-
pending on the type of clamp.
See below for correct tightening torque of each type of

low-pressure-hose clamp.
T-bolt type band clamp: 4.4 N·m (3.25 lb ft)
Worm gear type band clamp: 5.9 – 6.9 N·m (4.4 – 5.1 lb
ft)
SMIL13CEX0159AA 18
A - T-Bolt Type
SMIL13CEX0160AA 19
A - Worm Gear Type
51546954_EN 28/11/2018
33
INTRODUCTION
Connecting hose
1. When replacing hoses, be sure to use only genuine
parts. Using hoses other than genuine hoses may
cause oil leakage, hose rupture or separation of fitting,
possibly resulting in a fire on the machine.
2. Do not install hoses kinked. Application of high oil
pressure, vibration, or an impact to a kinked hose may
result in oil leakage, hose rupture or separation of fit-
ting.
Utilize print marks on hoses when installing hoses to
prevent hose from being installed kinked.
3. If hoses rub against each other, wear to the hoses
will result, leading to hose rupture. Take necessary
measures to protect hoses from rubbing against each SMIL13CEX0161AA 20
other.
Take care that hoses do not come into contact with
moving parts or sharp objects.
A - WRONG
B - RIGHT
C - Rubbing Against Each Other
SMIL13CEX0162AB 21
A- WRONG
B- RIGHT
C- Clamp
D- Clamp
E- Rubbing
SMIL13CEX0163AB 22
SMIL13CEX0164AB 23
51546954_EN 28/11/2018
34
INTRODUCTION
Hydraulic contamination
Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination
is any foreign material in the hydraulic oil.
Contamination can enter the hydraulic system in several ways:

• When you drain the oil or disconnect any line
• When you disassemble a component
• From normal wear of the hydraulic components
• From damaged seals or worn seals
• From a damaged component in the hydraulic system
All hydraulic systems operate with some contamination. The design of the components in this hydraulic system per-
mits efficient operation with a small amount of contamination. An increase in this amount of contamination can cause
problems in the hydraulic system.
The following list includes some of these problems:

• Cylinder rod seals that leak
• Control valve spools that do not return to neutral
• Movement of control valve spools is difficult
• Hydraulic oil that becomes too hot
• Pump gears, housing, and other parts that wear rapidly
• Relief valves or check valves held open by dirt
• Quick failure of components that have been repaired
• Slow cycle times are slow. The machine does not have enough power.
If your machine has any of these problems, check the hydraulic oil for contamination.
There are two types of contamination: microscopic and visible.
Microscopic contamination occurs when very fine particles of foreign material are suspended in the hydraulic oil.
These particles are too small to see or feel. Microscopic contamination can be found by identification of the following
problems or by testing in a laboratory.
Examples of problems caused by microscopic contamination:

• Cylinder rod seals that leak
• Control valve spools that do not return to neutral
• The hydraulic system has a high operating temperature
Visible contamination is foreign material that can be found by sight, touch, or odor. Visible contamination can cause
a sudden failure of components.
Examples of problems caused by visible contamination:

• Particles of metal or dirt in the oil
• Air in the oil
• Dark or thick oil
• Oil with an odor of burned oil
• Water in the oil
If you find contamination, use a portable filter to clean the hydraulic system.
51546954_EN 28/11/2018
35
INTRODUCTION
Consumables
Engine
Type of oil CASE IH AKCELA UNITEK 10W-40
Technical specifications SAE 10W40
API CJ-4
CASE IH specifications MAT3521
Type of oil CASE IH AKCELA UNITEK SSL 0W-40 (cold weather)
Technical specifications SAE 0W-40
API CJ-4
Capacity (with filter change) 12 l (3.2 US gal)
Cooling system
Type of fluid CASE IH AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT
System capacity 21 L (5.5 US gal)
Fuel system
System capacity 138 L (36.5 US gal)
Hydraulic system
Type of oil CASE IH AKCELA NEXPLORE™ FLUID
API GL-4
ISO VG-32/46
CASE IH specifications MAT 3525
Total system capacity 157 L (41.5 US gal)
Transmission
Type of oil CASE IH AKCELA NEXPLORE™ FLUID
API GL-4
ISO VG-32/46
Total system capacity 21.45 L (5.67 US gal)
(main housing transmission+transfer box)
Main housing transmission 20 L (5.3 US gal)
Transfer Box 1.45 L (0.38 US gal)
Axles
Type of oil CASE IH AKCELA TRANSAXLE FLUID 80W-140
Technical specifications SAE 80W-140
API GL-4
Front and rear axle 8 L (2.1 US gal)
Wheel reduction gear (each) front and 0.8 L (0.2 US gal)
rear
Brakes
Type of oil CASE IH AKCELA LHM FLUID
Technical specifications ISO 7308
Quantity 1 l (0.3 US gal)
DEF/ADBLUE®
Technical specifications ISO 22241-1
CASE IH specifications ES-BS001
Capacity 32 l (8.4 US gal)
51546954_EN 28/11/2018
36
INTRODUCTION
Grease
Type of fluid TUTELA MULTI -PURPOSE EP GREASE 251H, GR-9
CASE IH specifications MAT3550 Grade A
Capacity 1 kg (2.2 lb)
Grease (for chains lubrication only)
Type of fluid Grease, Structovis BHD
CASE IH specifications Kluber
Capacity 0.125 L (0.033 US gal)
NOTE: machines are shipped from the factory with break-in oil.
51546954_EN 28/11/2018
37
INTRODUCTION
Dimension
Dimensions of machines
LEIL17TLH0881HB 1
51546954_EN 28/11/2018
38
INTRODUCTION
LEIL17TLH0882FB 2
51546954_EN 28/11/2018
39
INTRODUCTION

Farmlift 935
A 1200 mm (47.2 in) 1200 mm (47.2 in) 1200 mm (47.2 in)
B 3000 mm (118.1 in) 3000 mm (118.1 in) 3000 mm (118.1 in)
C 1051 mm (41.4 in) 1285 mm (50.6 in) 1513 mm (59.6 in)
C1 1178 mm (46.4 in) 1410 mm (55.5 in) 1645 mm (64.8 in)
D 5005 mm (197 in) 5239 mm (206.3 in) 5472 mm (215.4 in)
D1 4878 mm (192 in) 5113 mm (201.3 in) 5340 mm (210.2 in)
D2 4450 mm (175.2 in) 4450 mm (175.2 in) 4450 mm (175.2 in)
E 6210 mm (244.5 in) 6451 mm (254 in) 6672 mm (262.7 in)
F 1873 mm (73.7 in) 1873 mm (73.7 in) 1873 mm (73.7 in)
F1 1873 mm (73.7 in) 1873 mm (73.7 in) 1873 mm (73.7 in)
G 415 mm (16.3 in) 415 mm (16.3 in) 415 mm (16.3 in)
G1 140 mm (5.5 in) 146 mm (5.7 in) 201 mm (7.9 in)
H 827 mm (32.6 in) 827 mm (32.6 in) 827 mm (32.6 in)
I 1814 mm (71.4 in) 1814 mm (2.0 in) 1814 mm (71.4 in)
L 50 mm (2.0 in) 50 mm (2.0 in) 50 mm (2.0 in)
M 600 mm (23.6 in) 600 mm (23.6 in) 600 mm (23.6 in)
M1 2447 mm (96.3 in) 2447 mm (96.3 in) 2447 mm (96.3 in)
M2 2620 mm (103.1 in) 2620 mm (103.1 in) 2620 mm (103.1 in)
N 1020 mm (40.2 in) 1020 mm (40.2 in) 1020 mm (40.2 in)
O 2340 mm (92.1 in) 2340 mm (92.1 in) 2340 mm (92.1 in)
P 100 mm (3.9 in) 100 mm (3.9 in) 100 mm (3.9 in)
Q 1185 mm (46.7 in) 1185 mm (46.7 in) 1185 mm (46.7 in)
R 3677 mm (144.8 in) 3677 mm (144.8 in) 3677 mm (144.8 in)
S 7782 mm (306.4 in) 8007 mm (315.2 in) 8254 mm (325.0 in)
T 3665 mm (144.3 in) 3845 mm (151.4 in) 3943 mm (155.2 in)
U 4891 mm (192.6 in) 5067 mm (199.5 in) 5166 mm (203.4 in)
U1 1223 mm (48.1 in) 1223 mm (48.1 in) 1223 mm (48.1 in)
U2 3909 mm (153.9 in) 3909 mm (153.9 in) 3909 mm (153.9 in)
V 30° 30° 30°
V1 54° 54° 54°
Z 525 mm (20.7 in) 525 mm (20.7 in) 525 mm (20.7 in)
Z1 300 mm (11.8 in) 300 mm (11.8 in) 300 mm (11.8 in)
Classic model PRO model

X 109° 118°
Y 19° 24°
NOTE: all dimensions are referred to machines with Michelin® 460/70 R24 tires. Machines with optional Michelin®
500/70 R24 tires are 23 mm (0.9 in) higher
51546954_EN 28/11/2018
40
INTRODUCTION
Dimensions with rear hitch
LEIL13TLH1372FA 3

Farmlift 935
A 5216 mm (205 in) 5460 mm (215 in) 5698 mm (224 in)
B 1053 mm (41 in) 1053 mm (41 in) 1053 mm (41 in)
C1 649 mm (26 in) 649 mm (26 in) 649 mm (26 in)
Swivel hitch
C2 949 mm (37 in) 949 mm (37 in) 949 mm (37 in)
D 33° 33° 33°
A 5193 mm (204 in) 5437 mm (214 in) 5675 mm (223 in)
B 1031 mm (41 in) 1031 mm (41 in) 1031 mm (41 in)
C1 646 mm (25 in) 646 mm (25 in) 646 mm (25 in)
Cuna C-type hitch
C2 946 mm (37 in) 946 mm (37 in) 946 mm (37 in)
D 35° 35° 35°
A 5191 mm (204 in) 5435 mm (214 in) 5673 mm (223 in)
B 1029 mm (41 in) 1029 mm (41 in) 1029 mm (41 in)
C1 638 mm (25 in) 638 mm (25 in) 638 mm (25 in)
Cuna D2-type hitch
C2 938 mm (37 in) 938 mm (37 in) 938 mm (37 in)
D 33° 33° 33°
A 5206 mm (205 in) 5450 mm (215 in) 5688 mm (224 in)
B 1044 mm (41 in) 1044 mm (41 in) 1044 mm (41 in)
C1 643 mm (25 in) 643 mm (25 in) 643 mm (25 in)
Cuna D3-type hitch
C2 943 mm (37 in) 943 mm (37 in) 943 mm (37 in)
D 33° 33° 33°
51546954_EN 28/11/2018
41
INTRODUCTION
A 5230 mm (206 in) 5474 mm (216 in) 5712 mm (225 in)

B 1068 mm (42 in) 1068 mm (42 in) 1068 mm (42 in)
C1 644 mm (25 in) 644 mm (25 in) 644 mm (25 in)
Automatic hitch D30
C2 944 mm (37 in) 944 mm (37 in) 944 mm (37 in)
D 33° 33° 33°
A 5230 mm (206 in) 5474 mm (216 in) 5712 mm (225 in)
B 1068 mm (42 in) 1068 mm (42 in) 1068 mm (42 in)
C1 648 mm (26 in) 648 mm (26 in) 648 mm (26 in)
Automatic hitch D38
C2 948 mm (37 in) 948 mm (37 in) 948 mm (37 in)
D 33° 33° 33°
A 5168 mm (203 in) 5412 mm (213 in) 5650 mm (222 in)
B 1005 mm (40 in) 1005 mm (40 in) 1005 mm (40 in)
C1 141 mm (6 in) 141 mm (6 in) 141 mm (6 in)
Pick-up hitch
C2 564 mm (22 in) 564 mm (22 in) 564 mm (22 in)
D 35° 35° 35°
A 5191 mm (204 in) 5435 mm (214 in) 5673 mm (223 in)
B 1028 mm (40 in) 1028 mm (40 in) 1028 mm (40 in)
C1 723 mm (28 in) 723 mm (28 in) 723 mm (28 in)
Fixed hitch
C2 783 mm (31 in) 783 mm (31 in) 783 mm (31 in)
D 38° 38° 38°
51546954_EN 28/11/2018
42
INTRODUCTION
Front attachment kinematics

Farmlift Farmlift Farmlift Farmlift Farmlift
633 636 737 742 935
Overall carrier rotation A 128° 142° 128° 142° 128°
Angle of standard bucket 124 mm 195 mm 116 mm 187 mm 60 mm

B
with boom Totally down (5 in) (8 in) (5 in) (7 in) (2 in)
and
carrier in rollback position C 38° 43° 38° 43° 38°
Angle discharging with

standard bucket on D 46° 53° 47° 54° 48°
2500 mm (98 in) trailer
Minimum load placement 2914 mm 2914 mm 3077 mm 3077 mm 3189 mm
E
height with loads as (115 in) (115 in) (121 in) (121 in) (126 in)
highest machine point
(higher than boom) F 40° 40° 40° 40° 40°
Maximum angle of
standard bucket with G 28° 36° 24° 32° 28°
boom totally raised
Digging depth with 67 mm 67 mm 76 mm 76 mm 131 mm

H
standard bucket (3 in) (3 in) (3 in) (3 in) (5 in)
210 mm 281 mm 214 mm 285 mm 237 mm

L
Angle of grain bucket with (8 in) (11 in) (8 in) (11 in) (9 in)
boom in carry position
M –6° –1° –6° –1° –6°
boom fully
closed
(minimum
385 mm 485 mm 130 mm 235 mm distance
Angle discharging with N
(15 in) (19 in) (5 in) (9 in) wheel-
standard bucket and bucket is
carrier in dump position 295 mm
(12 in))
P 79° 88° 79° 88° 79°
R 10° 9° 10° 9° 10°
51546954_EN 28/11/2018
43
INTRODUCTION
Lifting Dimensions
LEIL17TLH0984HB 4
51546954_EN 28/11/2018
44
INTRODUCTION

Farmlift 935
H 1638 mm (64 in)
Hw 600 mm (24 in)
WB 3000 mm (118 in)
G 3476 mm (137 in)
L 624 mm (25 in)
P 1036 mm (41 in)
E min 4162 mm (164 in) 4386 mm (173 in) 4626 mm (182 in)
E max 6275 mm (247 in) 6937 mm (273 in) 9828 mm (387 in)
F min –2° –2° –2°
F max 61° 65° 61°
A 1058 mm (42 in) 1282 mm (50 in) 1521 mm (60 in)
A’ 1758 mm (69 in) 1982 mm (78 in) 2221 mm (87 in)
POSITION 1 B -140 mm (-6 in) -147 mm (-6 in) -203 mm (-8 in)
E=Emin
B’ 915 mm (36 in) 908 mm (36 in) 852 mm (34 in)
F=Fmin
C 22 mm (0.9 in) 246 mm (10 in) 485 mm (19 in)
D 437 mm (17 in) 430 mm (17 in) 374 mm (15 in)
A 3170 mm (125 in) 3832 mm (151 in) 6720 mm (265 in)
A’ 3870 mm (152 in) 4532 mm (178 in) 7420 mm (292 in)
POSITION 2 B -213 mm (-8 in) -236 mm (-9 in) -384 mm (-15 in)
E=Emax
B’ 842 mm (33 in) 819 mm (32 in) 671 mm (26 in)
F=Fmin
C 2134 mm (84 in) 2796 mm (110 in) 5684 mm (224 in)
D 364 mm (14 in) 341 mm (13 in) 193 mm (8 in)
A -125 mm (-5 in) -253 mm (-10 in) 143 mm (6 in)
A’ 576 mm (23 in) 447 mm (18 in) 843 mm (33 in)
POSITION 3 4189 mm (165 in) 4590 mm (181 in) 4572 mm (180 in)
B
E=Emin
B’ 5244 mm (206 in) 5645 mm (222 in) 5627 mm (222 in)
F=Fmax
C -1160 mm (-46 in) -1289 mm (-51 in) -893 mm (-35 in)
D 4766 mm (188 in) 5167 mm (203 in) 5149 mm (203 in)
A 902 mm (36 in) 825 mm (32 in) 2665 mm (105 in)
A’ 1602 mm (63 in) 1525 mm (60 in) 3365 mm (132 in)
POSITION 4 B 6037 mm (238 in) 6902 mm (272 in) 9122 mm (359 in)
E=Emax
B’ 7092 mm (279 in) 7957 mm (313 in) 10177 mm (401 in)
F=Fmax
C -134 mm (-5 in) -211 mm (-8 in) 1629 mm (64 in)
D 6614 mm (260 in) 7479 mm (294 in) 9699 mm (382 in)
51546954_EN 28/11/2018
45
INTRODUCTION
Product identification
Your machine and its major components are identified by various numbers and letters for recognition in after Sales
Service. The following information provides the location of identification plates and stamped numbers on the machine
and provides examples of what can be found on your machine.
Vehicle serial number

The serial number (1) is stamped at the front of the ma-
chine frame.
NOTE: your dealer may require the serial number and
identification numbers of components when requesting
parts or service. These numbers will also be required as
aid to identifying the machine if it is ever stolen, so keep
them in a safe place.
LEIL13TLH0484AB 1
Fac-Simile of Material Handler identification plate
(Tractor homologation)
The Material Handler identification plate is located on the
left-hand side of the boom and consists of the sections
listed below.
1. Indicates the category of machine.

2. Indicates only the machine model.
3. Indicates the year of manufacturing of the machine.
4. Indicates the total weight of the machine.
LEIL17TLH1116AA 2
LEIL17TLH1119AB 3
51546954_EN 28/11/2018
46
INTRODUCTION
Fac-Simile of Vehicle Identification plate
(Tractor homologation)
The vehicle information plate (2) is located on the right-
hand inner side of the cab and consists of the sections
listed below.
1. Indicates machine type or model.

2. Indicates the type approval number.
3. Indicates the machine serial number.
4. Indicates the maximum permissible weight of the ma-
chine.
5. Indicates the maximum permissible weight on the
front axle.
6. Indicates the maximum permissible weight on the LEIL17TLH1117AA 4
rear axle.
7. Indicates the unbraked towable mass.
8. Indicates the inertia-braked towable mass.
9. Indicates the towable mass when fitted with hydraulic
braking.
10. Indicates the towable mass when fitted with pneu-
matic braking.
LEIL17TLH1122AB 5
51546954_EN 28/11/2018
47
INTRODUCTION
Fac-Simile of Vehicle identification plate
(Construction machine homologation)

1. Indicates only the machine model.
2. Indicates the homologation code number, if foreseen.
3. Indicates the machine serial number.
4. Indicates the max. permissible weight of the ma-
chine.
5. Indicates the max. permissible weight on front axle.
6. Indicates the max. permissible weight on rear axle.
LEIL14TLH0590AB 6
7. Indicates the maximum weight that the machine can
tow.
8. Indicates the category of machine.
9. Indicates the year of manufacturing of the machine.
10. Indicates the total weight of the standard version of
the machine.
11. Indicates the engine power in KW according to stan-
dard ISO 14396.
12. Indicates the maximum lifting capacity of the ma-
chine.
13. Indicates the year of the model.
51546954_EN 28/11/2018
48
INTRODUCTION
Fac-Simile of Identification of turbocharged engine with aftercooler

The identification plate is located at the top of the engine
as shown in the figure. Record the serial number below
for quick reference in the case of necessity.
ENGINE TYPE:
SERIAL NUMBER:
LEIL13TLH0487AB 7
LEIL14TLH0457EA 8
51546954_EN 28/11/2018
49
INTRODUCTION
Front axle identification

The serial number and axle type are printed on the plate
(1) located on the front of the axle housing. Record the
serial number below for quick reference in the case of
necessity.
AXLE TYPE:
SERIAL NUMBER:
DATE CODE:
LEIL13TLH0485AB 9
Rear axle identification

The serial number and axle type are printed on the plate
(2) located on the rear of the axle housing. Record the
serial number below for quick reference in the case of
necessity.
AXLE TYPE:
SERIAL NUMBER:
DATE CODE:
LEIL13TLH0488AB 10
Powershift transmission
The serial number and type is printed on the plate (1), on
the left side of the transmission. Record the serial number
below for quick reference in case of necessity.
MODEL TYPE:
SERIAL NUMBER:
DATE CODE:
LEIL18TLH0424AB 11
51546954_EN 28/11/2018
50
INTRODUCTION
Fac-Simile of ROPS/FOPS plates in the cab

The ROPS/FOPS plate includes the serial number and
the standards to which the cab is declared compliant to.
The ROPS/FOPS plate is located on the pillar on the left-
hand side of the operator. Record the serial number below
for quick reference in case of necessity.
SERIAL NUMBER:
DATE CODE
LEIL13TLH1358AB 12
Tractor homologation
LEIL13TLH1570AA 13
Construction machine homologation
LEIL14TLH1198AA 14
51546954_EN 28/11/2018
51
INTRODUCTION
Fac-Simile of Attachments identification plate

A wide range of attachments is available for your telehan-
dler.
On each of the company-approved attachments an iden-

tification plate is fitted, listing the type and characteristics
of that attachment.
NOTE: use only attachments approved by CASE IH.
CASE IH will be relieved of its responsibility in the event
of attachment modifications carried out without CASE IH
approval.
The details printed on the plates (1) mounted on the at-

tachments are the following:
LEIL13TLH1568AB 15
• Attachment type
• Load
• Date of manufacture
• Unloaded weight
• Serial number
LEIL14TLH0459EA 16
51546954_EN 28/11/2018
52
INTRODUCTION
Part identification
LEIL17TLH1160GB 1
1. Quick coupler 7. Hydraulic fluid reservoir

2. Second telescopic arm section 8. DEF/ADBLUE® tank
3. First telescopic arm section 9. Fuel tank
4. Engine compartment 10. Cab door and hand holds
5. Battery compartment 11. Steps
6. Cab
51546954_EN 28/11/2018
53
INTRODUCTION
Product identification - Machine orientation

The terms "right-hand", "left-hand, "front", and "rear" are
used in this manual to indicate the sides as they are seen
from the operator seat.
1. Front
2. Right-hand
3. Rear
4. Left-hand
LEIL15TLH0356BA 1
51546954_EN 28/11/2018
54
SERVICE MANUAL
Engine

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
10
Contents
Engine - 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
51546954_EN 28/11/2018
10
Engine - 10
Engine and crankcase - 001

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
10.1 [10.001] / 1
Contents
Engine - 10
TECHNICAL DATA
Engine
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Engine
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
51546954_EN 28/11/2018
10.1 [10.001] / 2
Engine - Engine and crankcase
Engine - General specification

Engine data
Make and model NEF 4 Emission Compliant Tier 4B
Direct Injection – High Pressure
Common rail system
Turbocharged with aftercooler
Number of cylinders (firing order) 4 (1-3-4-2)
Bore 104 mm (4.1 in)
Stroke 132 mm (5.2 in)
Displacement 4.5 l (274.6 in³)
Compression ratio 17:1
Injection pressure pump type Bosch® Cp 3.3
Revolution (from flywheel side) Anti-clockwise
Power and torque

Data Standard, Classic, Plus models Elite model
Rated Power 89 kW (121 Hp) at 2200 RPM 96 kW (129 Hp) at 2200 RPM
Peak Power 98 kW (133.2 Hp) at 1800 RPM 107 kW (145.5 Hp) at 1800 RPM
Peak Torque 549 N·m (404.9 lb ft) at 1500 RPM 591 N·m (435.9 lb ft) @ 1500 RPM
Engine speeds
Rated speed - full load: 2200 RPM
Low Idle speed at no load: 1000 – 1100 RPM
High Idle speed at no load: 2280 – 2380 RPM (LM6.32, LM7.35 and LM9.35)
High Idle speed at no load: 2450 – 2550 RPM (LM6.35 and LM7.42)
Stall
Data Standard, Classic, Plus models Elite model
Torque Converter Stall 1950 – 2050 RPM 2100 – 2200 RPM
Hydraulic Stall 2200 – 2300 RPM 2300 – 2400 RPM
Combined Stall 1700 – 1800 RPM 1850 – 1950 RPM
51546954_EN 28/11/2018
10.1 [10.001] / 3
Engine performances are with ISO 14396 Cetane number of at least 51 and density of 820 – 845 kg/m³ (51.19 –
52.75 lb/ft³), and fuel inlet 36 – 40 °C (96.8 – 104 °F).
Lubrication angle 35° (all Directions)

Oil filter, full flow type Replaceable (spin on)
Supply
High-pressure, common rail

• Type
Cp3.3 high pressure pump
• Injection pump
EDC17 CV 41
• Control unit
Cooling
H2O pump
• Pump type
Belt drive
• Pump drive
79.0 – 83.0 °C (174.2 – 181.4 °F)
• Temperature switch (opening starting)
Operating Conditions
2000 m (78740.2 in)

• Maximum altitude
-23 °C (-9.4 °F)
• Minimum ambient temperature
45 °C (113 °F)
• Maximum ambient temperature
De-rating strategy
> 2000 m (78740.2 in)

• Altitude level
> 106 °C (222.8 °F)
• Coolant temperature
> 78 °C (172.4 °F)
• Fuel temperature
> 88 °C (190.4 °F)
• Intake air temperature
Idling
No continuous idling longer than 3 hours is allowed
Mass 513 kg (1131 lb)
PTO Specifications:
• Type SAE A Z9
• Max Torque 100 N·m (73.8 lb ft)
• Ratio (PTO/Engine) 1.028
General information on F4HFE4149*B001 - F4HFE413Z*B002. For inspection and overhaul of the engine, refer to
the specific engine service manual.
51546954_EN 28/11/2018
10.1 [10.001] / 4
Engine - General specification

Engine data
Make and model NEF 4 Emission Compliant Tier 4B
Direct Injection – High Pressure
Common rail system
Turbocharged with aftercooler
Number of cylinders (firing order) 4 (1-3-4-2)
Bore 104 mm (4.1 in)
Stroke 132 mm (5.2 in)
Displacement 4.5 l (274.6 in³)
Compression ratio 17:1
Injection pressure pump type Bosch® Cp 3.3
Revolution (from flywheel side) Anti-clockwise
Power and torque

Data Farmlift 633, Farmlift 737, Farmlift 636, Farmlift 742
Farmlift 935
Rated Power 89 kW (121 Hp) at 2200 RPM 96 kW (129 Hp) at 2200 RPM
Peak Power 98 kW (133.2 Hp) at 1800 RPM 107 kW (145.5 Hp) at 1800 RPM
Peak Torque 549 N·m (404.9 lb ft) at 1500 RPM 591 N·m (435.9 lb ft) @ 1500 RPM
Engine speeds
Rated speed - full load: 2200 RPM
Low Idle speed at no load: 1000 – 1100 RPM
High Idle speed at no load: 2280 – 2380 RPM (LM6.32, LM7.35 and LM9.35)
High Idle speed at no load: 2450 – 2550 RPM (LM6.35 and LM7.42)
Stall
Data Farmlift 633, Farmlift 737, Farmlift 636, Farmlift 742
Farmlift 935
Torque Converter Stall 1950 – 2050 RPM 2100 – 2200 RPM
Hydraulic Stall 2200 – 2300 RPM 2300 – 2400 RPM
Combined Stall 1700 – 1800 RPM 1850 – 1950 RPM
51546954_EN 28/11/2018
10.1 [10.001] / 5
Engine performances are with ISO 14396 Cetane number of at least 51 and density of 820 – 845 kg/m³ (51.19 –
52.75 lb/ft³), and fuel inlet 36 – 40 °C (96.8 – 104 °F).
Lubrication angle 35° (all Directions)

Oil filter, full flow type Replaceable (spin on)
Supply
High-pressure, common rail

• Type
Cp3.3 high pressure pump
• Injection pump
EDC17 CV 41
• Control unit
Cooling
H2O pump
• Pump type
Belt drive
• Pump drive
79.0 – 83.0 °C (174.2 – 181.4 °F)
• Temperature switch (opening starting)
Operating Conditions
2000 m (78740.2 in)

• Maximum altitude
-23 °C (-9.4 °F)
• Minimum ambient temperature
45 °C (113 °F)
• Maximum ambient temperature
De-rating strategy
> 2000 m (78740.2 in)

• Altitude level
> 106 °C (222.8 °F)
• Coolant temperature
> 78 °C (172.4 °F)
• Fuel temperature
> 88 °C (190.4 °F)
• Intake air temperature
Idling
No continuous idling longer than 3 hours is allowed
Mass 513 kg (1131 lb)
PTO Specifications:
• Type SAE A Z9
• Max Torque 100 N·m (73.8 lb ft)
• Ratio (PTO/Engine) 1.028
General information on F4HFE4149*B001 - F4HFE413Z*B002. For inspection and overhaul of the engine, refer to
the specific engine service manual.
51546954_EN 28/11/2018
10.1 [10.001] / 6
Engine - Remove
WARNING
Hot surface possible!
Wait for all components to cool before performing any operation.
W0251A
WARNING
Chemical hazard!
When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.
Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect
fluids in proper containers. Obey all local and environmental regulations when disposing of chemi-
cals.
W0371A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
W0398A
NOTE: emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that gen-
erate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid
using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot
be avoided, remove the sensors using extreme caution prior to performing any service procedure.
1. Park the machine on a firm level ground and lower the
boom arm to the floor.
2. Engage the parking brake.
3. Press the upper side of the battery isolator switch to
disconnect the battery. Stop the engine.
4. Move the joystick in all directions to release the hy-
draulic pressure.
LEIL17TLH1186AA 1
51546954_EN 28/11/2018
10.1 [10.001] / 7
5. Remove the drain plug of the hydraulic tank.

Drain the hydraulic oil from the hydraulic tank. Collect
the escaping fluid in a proper container.
LEIL17TLH1253AB 2
6. Remove the drain plug of the fuel tank.

Drain the fuel tank. Collect the escaping fluid in a
proper container.
LEIL17TLH1255AB 3
7. If equipped, remove the drive shaft cover guard (1).
LEIL17TLH1254AA 4
8. Remove the retaining bolts (2) and the nuts (3) that fix
the cover (1) to the frame lower side and to the engine
compartment.
9. Remove the cover (1) from the bottom side of the ma-
chine.
LEIL17TLH1178AB 5
51546954_EN 28/11/2018
10.1 [10.001] / 8
10. Locate the plate (1) under the lower hood.

Remove the two screws (2) and the plate (1) from to
the lower hood.
LEIL18TLH0534AB 6
11. Locate the drain plug (3) under the lower engine hood.
LEIL18TLH0535AB 7
12. Open the engine hood and locate the breather (1).
13. Clean with care the breather (1) and the surrounding
area.
LEIL18TLH0975AB 8
14. To drain the oil remove the fill dipstick (1).
LEIL18TLH0490AA 9
51546954_EN 28/11/2018
10.1 [10.001] / 9
15. Unscrew the drain plug (3). Drain all oil.

16. Clean with care and assemble the drain plug (3).
Tighten the drain plug (3) to 80 N·m (59 lb ft).
LEIL18TLH0535AB 10
area.
18. To drain the oil remove the inlet and level plug (1) and
outlet plug (2). Drain all oil.
19. Clean with care and assemble the plug (2).
Tighten the plug (2) to 60 N·m (44.3 lb ft).
LEIL18TLH0163AB 11
20. Drain the air conditioning system (if equipped). Refer

to Air conditioning - Service instruction - Evacuat-
ing the refrigerant (50.200).
21. Use an acceptable hydraulic jack to raise the tires off
the ground. Install acceptable jack stands under the
axles to support the machine.
Remove the wheels of the right-hand side of the ma-
chine.
LEIL17TLH1228AB 12
22. Open the battery compartment. Remove the remote

drain plug on the engine oil pan.
LEIL17TLH0870AA 13
51546954_EN 28/11/2018
10.1 [10.001] / 10
23. Attach the drain hose (1) (provided in the inner side of
the opening panel of the battery compartment) to the
remote drain plug.
Drain the engine oil completely and discard it following
the local environmental and waste regulations.
NOTE: see the operator’s manual for more information.
LEIL13TLH2138AB 14
24. Remove the fuel-prefilter from the lower hood frame.

Refer to Pre-filter - Remove (10.206).
LEIL17TLH0870AA 15
25. Remove the two cable ties (4).

Remove the block (5) from the air conditioning hoses
(1) and (2).
LEIL17TLH1263AA 16
26. Disconnect the air conditioning hoses (1) and (2) from
the air conditioning compressor (3).
LEIL17TLH1260AA 17
51546954_EN 28/11/2018
10.1 [10.001] / 11
27. Disconnect and remove the fuel pre-filter hose (1)

from the engine.
LEIL17TLH1261AA 18
28. Remove the battery from the machine. Refer to Bat-

tery - Remove (55.302).
29. Remove the lower hood together with the secondary
cooling package radiators. Refer to Bottom engine
hood - Remove (90.100).
30. Remove the engine hood. Refer to Engine hood -
Remove (90.105).
31. Disconnect and remove the fuel hose (2) from the fuel
filter.
LEIL17TLH1264AB 19
32. Disconnect and remove the transmission oil cooling

hose (1) from the 90° elbow (3) installed on the trans-
mission.
33. Disconnect and remove the transmission oil cooling
hose (2) from the 90° elbow (4) installed on the trans-
mission.
34. Remove the 90° elbow (3) and the 90° elbow (4) from
the transmission.
LEIL18TLH0664AB 20
35. Drain the engine coolant and remove the main cooling
package radiators. Refer to Engine cooling system
- Remove - Main cooling package (10.400).
51546954_EN 28/11/2018
10.1 [10.001] / 12
36. Disconnect and remove the main cooling package

hose (2) from the engine.
LEIL17TLH1256AB 21
37. Remove the clamp (1). Disconnect and remove the

aftercooler pipe (2) with the relevant air charge cooler
hose (3) from the engine.
38. Remove the clamp (4). Disconnect and remove the
aftercooler sleeve (5) from the engine.
LEIL17TLH1262AB 22
39. Remove the air-conditioning compressor. Refer to

Air-conditioning compressor - Remove (50.200).
40. Remove the Diesel Oxidation Catalyst (DOC) together
with all the relevant sensors. Refer to Diesel Oxida-
tion Catalyst (DOC) - Remove (10.500).
41. Remove the Selective Catalytic Reduction (SCR) muf-
fler and catalyst together with all the relevant sensors.
Refer to Selective Catalytic Reduction (SCR) muf-
fler and catalyst - Remove (10.500).
42. Remove the clamp (2) that secure the radiator tube
assembly (1) to the engine (frame side).
Disconnect and remove the radiator tube assembly (1)
from the engine.
LEIL17TLH1342AB 23
43. Remove the Supply Module. Refer to Diesel Exhaust

Fluid (DEF)/AdBlue®/ARLA supply module - Re-
move (55.988).
44. Remove the PDU fuse box and the air cleaner assem-
bly. Refer to Air cleaner - Remove (10.202).
51546954_EN 28/11/2018
10.1 [10.001] / 13
45. Disconnect and remove the oil cooler bypass hose (1)
from the check valve (5).
46. Disconnect and remove the hose (3) from the T-fitting
(4).
47. Disconnect and remove the hose (2) from the T-fitting
(4).
LEIL17TLH1336AB 24
48. Remove the four bolts (1) and related washers (2) that
secure the tube (3) to the pump (4).
Remove the tube (3) from the pump (4).
LEIL17TLH1308AB 25
49. Remove the nut (1) and related washer (2) that secure
the ground strap (4) and the engine harness (3) to the
frame.
Disconnect the ground strap (4) and the engine har-
ness (3) from the frame.
LEIL17TLH1309AB 26
the battery disconnect cable (3) and the alternator ca-
ble (4) to the engine starter (5).
Disconnect the battery disconnect cable (3) and the
alternator cable (4) from the engine starter (5).
LEIL17TLH1317AB 27
51546954_EN 28/11/2018
10.1 [10.001] / 14
51. Remove the bolt (1) and related washer (2) that secure
the P-clamp (3) to the engine block.
Remove the P-clamp (3) to separate the battery dis-
connect to PDU fuse box cable (4) from the engine
block.
LEIL17TLH1319AB 28
52. Remove the DEF/ADBLUE® heating control valve as

indicated in Coolant control valve - Remove - DEF/
AdBlue® heating control valve (10.500).
53. If equipped with engine coolant heater, disconnect the
cord (3) from the engine block.
the P-clamp (4) to the engine block.
Remove the P-clamp (4) to separate the cord (3) of
the engine coolant heater from the engine block.
LEIL17TLH1320AB 29
55. If equipped with cold start device, disconnect the en-

gine harness (2) from the grid heater relay (1).
the grid heater cable (3) to the grid heater relay (1).
Disconnect the grid heater cable (3) from the grid
heater relay (1).
LEIL17TLH1315AB 30
57. Disconnect the connector (1) and the connector

(2)from the respective connectors mounted on the
support bracket (7).
58. Cut and remove the cable tie (3) that secure the en-
gine harness to the support bracket (7).
the P-clamp (4) to the support bracket (7).
Remove the P-clamp (4) to separate the engine har-
ness from the support bracket (7).
LEIL17TLH1311AB 31
51546954_EN 28/11/2018
10.1 [10.001] / 15
the engine harness (3) to the frame.
Disconnect the engine harness (3) from the frame.
LEIL17TLH1312AB 32
61. Remove the main hydraulic pump from the transmis-

sion. Refer to Variable displacement pump - Re-
move (35.106).
NOTE: if equipped with fixed displacement gear pump, re-
fer to Fixed displacement pump - Remove (35.104) in-
stead.
62. Loosen and remove the four screws (5) and the two
bearing straps (6) to disconnect the rear part of the
front drive shaft (3) from the drive shaft joint (7) of the
transfer box.
NOTICE: support the front drive shaft during removal using
a suitable tool.
LEIL14TLH1138AB 33
63. Loosen and remove the four screws (8) and the two
bearing straps (9) to disconnect the front part of the
rear drive shaft (10) from the drive shaft joint (11) of
the transfer box.
NOTICE: support the rear drive shaft during removal using
a suitable tool.
LEIL14TLH1140AB 34
51546954_EN 28/11/2018
10.1 [10.001] / 16
64. Attach a suitable lifting device to support the engine

and transmission assembly at the points provided.
LEIL18TLH0712AB 35
65. Remove the bolt (1), the washers (2) and (6), the two
shock absorbers (4), and the nut (5) to disconnect the
front right-hand support bracket (3) from the frame.
66. Remove the three bolts (7) and related washers (8)
to disconnect the front right-hand support bracket (3)
from the transmission.
LEIL18TLH0709AB 36
67. Remove the bolt (1), the washer (2), and the two shock
absorbers (3) to disconnect the front left-hand support
bracket (4) from the frame.
68. Remove the three bolts (5) and related washers (6) to
disconnect the front left-hand support bracket (4) from
the transmission.
LEIL18TLH0710AB 37
69. Remove the bolt (1), the washer (2), the two spacers
(9), the two shock absorbers (3), the spacer (4), and
the nut (5) to disconnect the rear support bracket (8)
from the engine block.
70. Remove the four bolts (7) and related washers (6)
to disconnect the rear support bracket (8) from the
frame.
LEIL18TLH0711AB 38
71. Slowly raise engine from the frame. Be sure that

all the wire harness connections and the hoses have
been disconnected and are clear of the engine. Re-
move the engine from the machine.
51546954_EN 28/11/2018
10.1 [10.001] / 17
Engine - Install
WARNING
Chemical hazard!
cals.
W0371A
WARNING
Heavy objects!
W0398A
NOTE: emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that gen-
erate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid
using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot
be avoided, remove the sensors using extreme caution prior to performing any service procedure.
1. Attach a suitable lifting device to support the engine and
transmission assembly at the points provided.
LEIL18TLH0712AB 1
2. Slowly move engine into position to the right of the

frame. Be sure all harness connections and hoses are
out of the way or positioned correctly for reconnecting,
before lowering engine.
3. Install the four bolts (7) and related washers (6) to con-
nect the rear support bracket (8) to the frame.
Tighten the four bolts (7) to 210.0 – 285.0 N·m (154.9
– 210.2 lb ft).
4. Install the bolt (1), the washer (2), the two spacers (9),
the two shock absorbers (3), the spacer (4), and the nut
(5) to connect the rear support bracket (8) to the engine
block.
Tighten the bolt (1) to 210.0 – 285.0 N·m (154.9 –
210.2 lb ft).
LEIL18TLH0711AB 2
51546954_EN 28/11/2018
10.1 [10.001] / 18
5. Install the three bolts (7) and related washers (8) to

connect the front right-hand support bracket (3) to the
transmission.
Tighten the three bolts (7) to 121.0 – 164.0 N·m (89.2
– 121.0 lb ft).
6. Install the bolt (1), the washers (2) and (6), the two
shock absorbers (4), and the nut (5) to connect the front
right-hand support bracket (3) to the frame.
210.2 lb ft).
LEIL18TLH0709AB 3
7. Install the three bolts (5) and related washers (6) to

connect the front left-hand support bracket (4) to the
transmission.
Tighten the three bolts (5) to 121.0 – 164.0 N·m (89.2
– 121.0 lb ft).
8. Install the bolt (1), the washer (2), and the two shock
absorbers (3) to connect the front left-hand support
bracket (4) to the frame.
210.2 lb ft).
LEIL18TLH0710AB 4
9. Install the four screws (5) and the two bearing straps
(6) to connect the rear part of the front drive shaft (3) to
the drive shaft joint (7) of the transfer box.
Tighten the four screws (5) to 74.5 – 83.1 N·m (54.9 –
61.3 lb ft).
NOTICE: support the front drive shaft during installation
using a suitable tool.
LEIL14TLH1138AB 5
10. Install the four screws (8) and the two bearing straps
(9) to connect the front part of the rear drive shaft (10)
to the drive shaft joint (11) of the transfer box.
Tighten the four screws (8) to 74.5 – 83.1 N·m (54.9 –
61.3 lb ft).
NOTICE: support the rear drive shaft during installation us-
ing a suitable tool.
LEIL14TLH1140AB 6
51546954_EN 28/11/2018
10.1 [10.001] / 19
11. Install the main hydraulic pump to the transmission

and reconnect the relevant hydraulic lines. Refer to
Variable displacement pump - Install (35.106).
NOTE: if equipped with fixed displacement gear pump,
refer to Fixed displacement pump - Install (35.104) in-
stead.
12. Connect the engine harness (3) to the frame using the
nut (1) and related washer (2).
LEIL17TLH1312AB 7
13. Secure the engine harness to the support bracket (7)

with the P-clamp (4).
Install the P-clamp (4) to the support bracket (7) using
the nut (5) and related washer (6).
14. Secure the engine harness to the support bracket (7)
with the cable tie (3).
15. Connect the connector (1) and the connector (2) to
the respective connectors mounted on the support
bracket (7).
LEIL17TLH1311AB 8
16. If equipped with cold start device, connect the grid

heater cable (3) to the grid heater relay (1) using the
17. Connect the engine harness (2) to the grid heater relay
(1).
LEIL17TLH1315AB 9
51546954_EN 28/11/2018
10.1 [10.001] / 20
18. If equipped with engine coolant heater, connect the

cord (3) to the engine block.
19. Secure the cord (3) of the engine coolant heater to the
engine block with the P-clamp (4).
Install the P-clamp (4) to the engine block using the
bolt (1) and related washer (2).
Tighten the bolt (1) to 48.7 – 65.9 N·m (35.9 – 48.6 lb
ft).
LEIL17TLH1320AB 10
20. Install the DEF/ADBLUE® heating control valve as in-

dicated in Coolant control valve - Install - DEF/Ad-
Blue® heating control valve (10.500).
21. Secure the battery disconnect to PDU fuse box cable
(4) to the engine block with the P-clamp (3).
Install the P-clamp (3) to the engine block using the
bolt (1) and related washer (2).
LEIL17TLH1319AB 11
22. Connect the battery disconnect cable (3) and the al-
ternator cable (4) to the engine starter (5) using the
LEIL17TLH1317AB 12
23. Connect the ground strap (4) and the engine harness
(3) to the frame using the nut (1) and related washer
(2).
LEIL17TLH1309AB 13
51546954_EN 28/11/2018
10.1 [10.001] / 21
24. Install the tube (3) to the pump (4) using the four bolts
(1) and related washers (2).
Tighten the four bolts (1) to 14.5 – 19.6 N·m (10.7 –
14.5 lb ft).
LEIL17TLH1308AB 14
25. Connect the oil cooler bypass hose (1) to the check
valve (5).
Tighten the oil cooler bypass hose (1) to 135.0 –
165.0 N·m (99.6 – 121.7 lb ft).
26. Connect the hose (2) to the T-fitting (4).
Tighten the hose (2) to 135.0 – 165.0 N·m (99.6 –
121.7 lb ft).
27. Connect the hose (3) to the T-fitting (4).
Tighten the hose (3) to 135.0 – 165.0 N·m (99.6 –
121.7 lb ft).
LEIL17TLH1336AB 15
28. Install the PDU fuse box and the air cleaner assembly.
Refer to Air cleaner - Install (10.202).
29. Install the Supply Module. Refer to Diesel Exhaust
Fluid (DEF)/AdBlue®/ARLA supply module - In-
stall (55.988).
30. Connect the radiator tube assembly (1) to the engine
(frame side) with the clamp (2).
Tighten the clamp (2) to 3.0 – 5.0 N·m (2.2 – 3.7 lb ft).
LEIL17TLH1342AB 16
31. Install the Selective Catalytic Reduction (SCR) muf-

fler and catalyst together with all the relevant sensors.
Refer to Selective Catalytic Reduction (SCR) muf-
fler and catalyst - Install (10.500).
32. Install the Diesel Oxidation Catalyst (DOC) together
with all the relevant sensors. Refer to Diesel Oxida-
tion Catalyst (DOC) - Install (10.500).
33. Install the air-conditioning compressor. Refer to Air-
conditioning compressor - Install (50.200).
51546954_EN 28/11/2018
10.1 [10.001] / 22
34. Connect the aftercooler sleeve (5) to the engine with

the clamp (4).
35. Connect the aftercooler pipe (2) and the relevant air
charge cooler hose (3) to the engine with the clamp
(1).
LEIL17TLH1262AB 17
36. Connect the main cooling package hose (2) to the en-
gine.
Tighten the main cooling package hose (2) to 15.0 –
20.0 N·m (11.1 – 14.8 lb ft).
LEIL17TLH1256AB 18
37. Install the main cooling package radiators and fill the
cooling system. Refer to Engine cooling system -
Install - Main cooling package (10.400).
38. Install the 90° elbow (3) and the 90° elbow (4) to the
transmission.
Tighten the 90° elbow (3) and the 90° elbow (4) to
108.9 – 133.1 N·m (80.3 – 98.2 lb ft).
39. Connect the transmission oil cooling hose (1) to the
90° elbow (3).
Tighten the transmission oil cooling hose (1) to 135.0
– 165.0 N·m (99.6 – 121.7 lb ft).
40. Connect the transmission oil cooling hose (2) to the
90° elbow (4).
Tighten the transmission oil cooling hose (2) to 135.0
– 165.0 N·m (99.6 – 121.7 lb ft).
LEIL18TLH0664AB 19
41. Connect the fuel hose (2) to the fitting (4) installed on
the fuel filter (1) with the clamp (3).
LEIL17TLH1343AB 20
51546954_EN 28/11/2018
10.1 [10.001] / 23
42. Install the engine hood. Refer to Engine hood - In-

stall (90.105).
43. Install the lower hood together with the secondary
cooling package radiators. Refer to Bottom engine
hood - Install (90.100).
44. Install the battery to the machine. Refer to Battery -
Install (55.302).
45. Connect the fuel pre-filter hose (3) to the fitting (1)
installed on the engine with the clamp (2).
LEIL17TLH1344AB 21
46. Connect the air conditioning hoses (1) and (2) to the
air conditioning compressor (3).
Tighten the hose (1) to 32.5 – 39.3 N·m (24.0 – 29.0 lb
ft).
ft).
LEIL17TLH1260AA 22
47. Secure the air conditioning hoses (1) and (2) to the
block (6) and related cover (7).
48. Install the block (6) and related cover (7) to the lower
hood frame using the bolt (5).
Tighten the bolt (5) to 11.0 – 13.0 N·m (8.1 – 9.6 lb ft).
LEIL17TLH1345AB 23
51546954_EN 28/11/2018
10.1 [10.001] / 24
49. Install the fuel-prefilter to the lower hood frame. Refer

to Pre-filter - Install (10.206).
LEIL17TLH0870AA 24
50. Fill the engine oil system.

51. Install the wheels of the right-hand side of the ma-
chine.
LEIL17TLH1228AB 25
52. Charge the air conditioning system (if equipped). Re-

fer to Air conditioning - Charging (50.200).
53. Fill the transmission oil system.
54. Install the plate (1) under the lower hood using the two
bolts (2) and related washers (3).
Tighten the two bolts (2) to 24.5 – 33.2 N·m (18.1 –
24.5 lb ft).
LEIL17TLH1347AB 26
51546954_EN 28/11/2018
10.1 [10.001] / 25
55. Install the cover (1) to the frame lower side using the
two retaining bolts (2) and related washers (5), and
the three nuts (3) and related washers (4).
Tighten the two retaining bolts (2) to 24.5 – 33.2 N·m
(18.1 – 24.5 lb ft).
Tighten the three nuts (3) to 69.5 – 94.0 N·m (51.3 –
69.3 lb ft).
LEIL17TLH1348AB 27
56. If equipped, install the drive shaft cover guard (1) us-
ing the bolt (2) and related washer (3), and the three
nut (4) and related washers (5).
ft).
Tighten the three nut (4) to 13.0 – 17.0 N·m (9.6 –
12.5 lb ft).
LEIL17TLH1349AB 28
57. Fill the fuel tank.

58. Fill the hydraulic oil system.
59. Press the battery isolator switch (1) in the lower posi-
tion (A) to enable the battery.
LEIL17TLH1157AB 29
60. Turn the ignition key switch to the ON position.

61. Start the engine and check for fluids leaks.
51546954_EN 28/11/2018
10.1 [10.001] / 26
Index
Engine - 10

Engine - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Engine - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Engine - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Engine - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
51546954_EN 28/11/2018
10.1 [10.001] / 27
51546954_EN 28/11/2018
10.1 [10.001] / 28
Engine - 10
Fuel tanks - 216

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
10.2 [10.216] / 1
Contents
Engine - 10
Fuel tanks - 216
SERVICE
Fuel tank
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fuel cooler
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
51546954_EN 28/11/2018
10.2 [10.216] / 2
Engine - Fuel tanks
Fuel tank - Remove

WARNING
Chemical hazard!
cals.
W0371A
WARNING
Heavy objects!
W0398A
1. Remove the cab from the machine. Refer to Cab -

Remove (90.150).
NOTE: for ELITE models refer to Cab - Remove (90.150)
instead.
proper container.
LEIL17TLH1255AB 1
3. Disconnect the DENOX harness (2) from the fuel tank

(1).
4. Disconnect the suction line (3) (tank to pre-filter) from
the fuel tank (1).
5. Disconnect the return line (4) (radiator to tank) from the
fuel tank (1).
LEIL17TLH1354AB 2
51546954_EN 28/11/2018
10.2 [10.216] / 3
Engine - Fuel tanks
6. Remove the bolt (3), the plate (4), the grommet (5) and
the washer (6) that secure the fuel tank (1) to the rod
(2).
Remove the fuel tank (1) from the rod (2).
LEIL17TLH1356AB 3
7. Attach a suitable lifting device to support the fuel tank

(1).
8. Remove the two bolts (4), the two washers (5), the four
washers (3) and the two nuts (6) that secure the fuel
tank (1) to the bracket (2).
Remove the fuel tank (1) from the bracket (2).
LEIL17TLH1355AB 4
51546954_EN 28/11/2018
10.2 [10.216] / 4
Engine - Fuel tanks
Fuel tank - Install

WARNING
Chemical hazard!
cals.
W0371A
WARNING
Heavy objects!
W0398A
1. Attach a suitable lifting device to support the fuel tank

(1).
2. Install the fuel tank (1) to the bracket (2) using the two
bolts (4), the two washers (5), the four washers (3) and
the two nuts (6).
210.2 lb ft).
LEIL17TLH1355AB 1
3. Install the fuel tank (1) to the rod (2) using the bolt (3),
the plate (4), the grommet (5) and the washer (6).
199.1 lb ft).
LEIL17TLH1356AB 2
4. Connect the return line (4) (radiator to tank) to the fuel

tank (1).
5. Connect the suction line (3) (tank to pre-filter) to the fuel
tank (1).
6. Connect the DENOX harness (2) to the fuel tank (1).
LEIL17TLH1354AB 3
51546954_EN 28/11/2018
10.2 [10.216] / 5
Engine - Fuel tanks
7. Fill the fuel tank.

8. Install the cab. Refer to Cab - Install (90.150).
NOTE: for ELITE models refer to Cab - Install (90.150)
instead.
51546954_EN 28/11/2018
10.2 [10.216] / 6
Engine - Fuel tanks
Fuel cooler - Remove

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A

LEIL17TLH1186AA 1

proper container.
LEIL17TLH1255AB 2
51546954_EN 28/11/2018
10.2 [10.216] / 7
Engine - Fuel tanks
5. Tilt the radiators panel to access the fuel cooler (1).

6. Remove the hose clamps (4) from the fuel hoses (2)
and (3).
7. Disconnect the fuel hoses (2) and (3) from the fuel
cooler (1).
LEIL18TLH0669AB 3
8. Remove the four bolts (5) with the relevant washers (6)
and the nuts (7).
9. Remove the fuel cooler (1) from the radiators panel.
LEIL18TLH0670AB 4
51546954_EN 28/11/2018
10.2 [10.216] / 8
Engine - Fuel tanks
Fuel cooler - Install

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A
1. Tilt the radiators panel.

2. Install the fuel cooler (1) to the radiators panel by
means of the four bolts (5) with the relevant washers
(6) and the nuts (7).
Tighten the bolts (5) to 24.5 – 33.2 N·m (18.1 – 24.5 lb
ft).
LEIL18TLH0670AB 1
3. Connect the fuel hoses (2) and (3) to the fuel cooler (1).
4. Install the hose clamps (4) on the fuel hoses (2) and
(3). Tighten the hose clamps (4) to 1.8 – 2.2 N·m (1.3
– 1.6 lb ft).
NOTE: if previously removed, reinstall the radiator grill in
the radiators panel.
LEIL18TLH0669AB 2
5. Close the radiators panel.

6. Refill the fuel tank to the required amount.
7. Start the engine and check for leaks at connections.
51546954_EN 28/11/2018
10.2 [10.216] / 9
Index
Engine - 10
Fuel tanks - 216

Fuel cooler - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fuel cooler - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fuel tank - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fuel tank - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
10.2 [10.216] / 10
Engine - 10
Fuel filters - 206

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
10.3 [10.206] / 1
Contents
Engine - 10
Fuel filters - 206
SERVICE
Pre-filter
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
51546954_EN 28/11/2018
10.3 [10.206] / 2
Engine - Fuel filters
Pre-filter - Remove
1. Park the machine on level ground in neutral, with the
parking brake applied and the attachment lowered to
the ground.
2. Turn the engine OFF.
3. Press the battery isolator switch (1) in the upper posi-
tion (B) to disable the battery.
LEIL17TLH1157AB 1
4. Open the lower hood and locate the fuel pre-filter (1) in
the engine compartment.
LEIL17TLH0784AB 2
5. Remove the connector from the bottom of the pre-filter.
LEIL17TLH0785AB 3
51546954_EN 28/11/2018
10.3 [10.206] / 3
6. Turn counterclockwise two-to-three times to unscrew

the drain valve on the fuel pre-filter.
LEIL17TLH0786AB 4
7. Push the priming pump to drain the water and/or con-

taminants from the pre-filter into a suitable container
until clean fuel flows.
NOTICE: Do not allow fuel to spill on engine or ground.
LEIL17TLH0787AB 5
8. Screw and re-engage the drain valve.

Tighten to 1.2 – 2.5 N·m (0.9 – 1.8 lb ft).
9. If equipped with the cold starting device, disconnect
the wire harness (1) of the cold starting from the fuel
pre-filter.
LEIL17TLH1305AB 6
10. Loosen the collar (3) and disconnect the fuel outlet
hose (1) (pre-filter to engine) from the fuel pre-filter.
11. Loosen the collar (4) and disconnect the fuel inlet hose
(2) (tank to pre-filter) from the fuel pre-filter.
12. Remove the two bolts (5) and related washers (6) that
secure the fuel pre-filter to the lower hood frame.
Remove the fuel pre-filter from the machine.
LEIL17TLH1306AB 7
51546954_EN 28/11/2018
10.3 [10.206] / 4
Pre-filter - Install
1. Install the fuel pre-filter to the lower hood frame using
the two bolts (5) and related washers (6).
69.3 lb ft).
2. Connect the fuel outlet hose (1) (pre-filter to engine) to
the fuel pre-filter using the collar (3).
Tighten the collar (3) to 1.8 – 2.2 N·m (1.3 – 1.6 lb ft).
3. Connect the fuel inlet hose (2) (tank to pre-filter) to the
fuel pre-filter using the collar (4).
Tighten the collar (4) to 1.8 – 2.2 N·m (1.3 – 1.6 lb ft).
LEIL17TLH1306AB 1
4. If equipped with the cold starting device, connect the

wire harness (1) of the cold starting to the fuel pre-filter.
LEIL17TLH1305AB 2
5. Connect the engine wire harness to the bottom of the

pre-filter.
LEIL17TLH0785AB 3
6. Fill the engine fuel system.

7. Press the battery isolator switch (1) in the lower position
(A) to enable the battery.
LEIL17TLH1157AB 4
51546954_EN 28/11/2018
10.3 [10.206] / 5

9. Start the engine and check for fuel leaks.
51546954_EN 28/11/2018
10.3 [10.206] / 6
Index
Engine - 10
Fuel filters - 206

Pre-filter - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Pre-filter - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
10.3 [10.206] / 7
51546954_EN 28/11/2018
10.3 [10.206] / 8
Engine - 10
Air cleaners and lines - 202

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
10.4 [10.202] / 1
Contents
Engine - 10
SERVICE
Air cleaner
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
51546954_EN 28/11/2018
10.4 [10.202] / 2
Engine - Air cleaners and lines
Air cleaner - Remove

LEIL17TLH1186AA 1
4. Raise the engine hood (1).
LEIL17TLH0763AB 2
5. Disconnect the connector (2) from the humidity sensor

(3) installed on the air cleaner assembly (1).
NOTE: if necessary remove the humidity sensor (3) from
the air cleaner assembly (1). Refer to Selective Catalytic
Reduction (SCR) humidity sensor - Remove (55.988).
LEIL17TLH1266AB 3
51546954_EN 28/11/2018
10.4 [10.202] / 3
6. Remove the four clips (6) and remove the PDU fuse
box cover (5).
LEIL17TLH1267AB 4
7. Disconnect the connector (8) from the PDU fuse box

(7).
8. Loosen and remove all the nuts (9) and (10).
Tag and disconnect all the cables (11) with the relevant
fuses and BUS bar from the PDU fuse box (7).
9. Remove the three bolts (12) with the relevant washers.
Remove the PDU fuse box (7) from the machine.
LEIL17TLH1268AB 5
10. To gain accessibility to mounting bolts of the air

cleaner assembly (1), remove the Supply Module. Re-
fer to Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA
supply module - Remove (55.988).
11. Remove the two lower bolts (13) with the relevant
washers (14).
12. Remove the upper bolt (13) with the relevant washer
(14) and nut (15).
13. Remove the air cleaner assembly (1) from the ma-
chine.
LEIL17TLH1269AB 6
51546954_EN 28/11/2018
10.4 [10.202] / 4
Air cleaner - Install

1. Position the air cleaner assembly (1) properly on the
Supply Module support bracket, in the engine compart-
ment. Connect the air cleaner assembly (1) to the en-
gine.
2. Install the upper bolt (13) with the relevant washer (14)
and nut (15).
3. Install the two lower bolts (13) with the relevant washers
(14).
4. Tighten the three bolts (13) to 57.3 N·m (42.3 lb ft).
LEIL17TLH1269AB 1
5. Reinstall the Supply Module. Refer to Diesel Exhaust

Fluid (DEF)/AdBlue®/ARLA supply module - Install
(55.988).
6. Position the PDU fuse box (7) on the Supply Module
support bracket.
Install and tighten the three bolts (12) with the relevant
washers to fix the PDU fuse box (7) to the Supply Mod-
ule support bracket.
7. Connect the cables (11) properly to the terminals inside
the PDU fuse box (7) and install the relevant fuses and
BUS bar.
8. Install and tighten the nuts (9) and (10) on the terminals
inside the PDU fuse box (7).
9. Connect the connector (8) to the PDU fuse box (7).
LEIL17TLH1268AB 2
10. Install the PDU fuse box cover (5) on he PDU fuse box
(7).
Install the four clips (6) to fix the PDU fuse box cover
(5).
LEIL17TLH1267AB 3
51546954_EN 28/11/2018
10.4 [10.202] / 5
11. Install the clamp (4) to fix the air cleaner assembly (1)
to the engine. Tighten the clamp (4) to 4 N·m (3 lb ft).
12. Connect the connector (2) to the humidity sensor (3)
on the air cleaner assembly (1).
NOTE: if previously removed, reinstall the humidity sen-
sor (3) on the air cleaner assembly (1). Refer to Selec-
tive Catalytic Reduction (SCR) humidity sensor - Install
(55.988).
LEIL17TLH1266AB 4
51546954_EN 28/11/2018
10.4 [10.202] / 6
Index
Engine - 10

Air cleaner - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Air cleaner - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
10.4 [10.202] / 7
51546954_EN 28/11/2018
10.4 [10.202] / 8
Engine - 10
Selective Catalytic Reduction (SCR) exhaust treatment - 500

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
10.5 [10.500] / 1
Contents
Engine - 10
FUNCTIONAL DATA
Selective Catalytic Reduction (SCR) exhaust treatment

Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Selective Catalytic Reduction (SCR) muffler and catalyst

Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Coolant control valve
Remove - DEF/AdBlue® heating control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Install - DEF/AdBlue® heating control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Diesel Oxidation Catalyst (DOC)
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters
Remove - Supply module filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Install - Supply module filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Remove - Tank neck filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Install - Tank neck filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Remove - In-line filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Install - In line filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
51546954_EN 28/11/2018
10.5 [10.500] / 2
Engine - Selective Catalytic Reduction (SCR) exhaust treatment
Selective Catalytic Reduction (SCR) exhaust treatment - Dynamic

description
The machine is equipped with the Selective Catalytic Reduction (SCR) engine exhaust emission control system. With
this system, the engines operate as efficiently as possible. During normal operation the diesel engine generates
certain pollutants. Federal law has regulated the levels of these exhaust components that a vehicle is allowed to emit.
Pollutants generated in the normal operation of the engines require after treatment. The SCR system converts the
pollutants to harmless nitrogen and water.
A diesel engine operates most efficiently at higher combustion temperatures. Unfortunately, the higher combustion
temperatures generate increased levels of nitrogen oxides (NOx). A sensor determines the NOx level in the exhaust
stream and reports this information to the Engine Controller. To reduce the NOx level the system adds a urea based
Diesel Exhaust Fluid ( DEF/ADBLUE®) to reduce the pollutant. The NOx sensor monitors the exhaust to assure the
system meets regulations. An alarm sounds and a warning appears on the display if the system malfunctions.
Operator Cautions
DEF/ADBLUE® fluid mishandling causes SCR system problems. It is preferable to dispense DEF/ADBLUE® directly
from factory containers. If refillable containers are required to handle DEF/ADBLUE®, make sure that it does not have
traces of other contaminating liquids. Water and oil do not mix. Petroleum contamination causes problems. Make
sure that dirty containers are not used. Replace the tank filler cap after filling. Dirty fluid causes premature filter
plugging.
The SCR system requires the exhaust temperature to be above approximately 230 °C (446 °F) for proper function.
Operating units under light load conditions i.e. traveling on road longer distances, idling or light duty cycle applications
can trigger alarms. For example, working for about 10 min and then idling for about 20 min can trigger an alarm.
Most of the sensors operate in adverse operating conditions and are designed to survive those. Damage can result
when a sensor is exposed to other conditions, For example, rain water can damage the NOx sensor. Operators should
be conscious of parking locations or consider covering the exhaust.
51546954_EN 28/11/2018
10.5 [10.500] / 3
Selective Catalytic Reduction (SCR) system description
NHIL13ENG1393AA 1
(1) Intake air humidity and temperature sensor (10) Exhaust flap
(2) Air filter (11) Engine Control Unit (ECU)
(3) Supply module (12) SCR upstream temperature sensor
(4) DEF/ADBLUE® level and temperature sensor (13) Selective Catalyst Reduction (SCR) catalyst
(5) DEF/ADBLUE® quality sensor (14) SCR downstream temperature sensor
(6) Dosing module (15) NH3 sensor
(7) DOC and mixer (16) Downstream NOx sensor
(8) DOC upstream temperature sensor (17) Engine
(9) Upstream NOx sensor
The humidity in the intake to the engine (17) affects the emissions in the exhaust stream. The intake air humidity
sensor (1) is located in the intake air piping to the engine between the air filter (2) and the intake manifold. The
information from this sensor is sent directly to the Engine Control Unit (ECU) (11).
Engine exhaust system temperature is critical to the catalytic reactions that take place in the emissions control compo-
nents. To quickly increase the catalyst temperature at initial start-up and light operating loads, there is an exhaust flap
(10) located in the exhaust stream near the turbocharger. The maximum temperature of the exhaust flap is critical,
therefore engine coolant is circulated through the core of this valve. Limiting NOx emissions in the exhaust stream
is one of the major goals of the emission control system on these engines. The upstream NOx sensor (9) is located
in the exhaust stream at the inlet to the Diesel Oxidation Catalyst (DOC) (7). The NOx sensor transmits data to the
ECU via the engine CAN data bus. A temperature sensor (8) is located at the inlet to the DOC to closely monitor
temperature.
DEF/ADBLUE® fluid freezes at -11 °C (12 °F). A DEF/ADBLUE® fluid level and temperature sensor (4) is installed in
the tank and the splay shows those levels. The DEF/ADBLUE® quality sensor (5) monitors the quality of the DEF/
ADBLUE® fluid.
To precisely control the quantity of DEF/ADBLUE® fluid injected from the DEF/ADBLUE® tank into the exhaust stream,
a DEF/ADBLUE® dosing module (6) is integrated in the outlet area of the DOC canister. The dosing valve is Pulse
Width Modulation (PWM) controlled by the ECU. The ECU determines the amount of DEF/ADBLUE® fluid to inject
51546954_EN 28/11/2018
10.5 [10.500] / 4
based on inputs from sensors in the exhaust stream. Pressurized DEF/ADBLUE® fluid is supplied to the dosing module
from the supply module (3) at approximately 9 bar (130 psi).
Removal of NOx requires a chemical reaction. This chemical reaction takes place in the SCR (13). DEF/ADBLUE®
reacts with the SCR catalyst to convert NOx to harmless nitrogen and water vapor.
To assure that the emission system is functioning correctly, a downstream NOx sensor (16) is located in the exhaust
stream at the outlet of the SCR.
The NH3 sensor (15), located at the outlet of the SCR catalyst monitors ammonia (NH3) levels to ensure the proper
amount of DEF/ADBLUE® is being used.
Temperature is very important to the chemical reactions that take place in the emission control system. An SCR
upstream temperature sensor (12) is located in the exhaust stream at the inlet of the SCR and compares the reading
of the SCR downstream temperature sensor (14) located in the exhaust stream at the outlet of the SCR. The catalyst
requires about 230 °C (446 °F) for the chemical reaction to take place.
51546954_EN 28/11/2018
10.5 [10.500] / 5
SCR System Components

The main components of SCR system are:
DEF/ADBLUE® solution tank

• A catalyst solution, DEF/ADBLUE® is required for the system to operate. The vehicle typically consumes approxi-
mately 5% to 6% as much DEF/ADBLUE® as diesel fuel. This fluid consists of 32.5% urea mixed into distilled water.
Use of containers with traces of other liquids to handle DEF/ADBLUE® causes contamination that fouls the system.
Proper handling procedures are required. Use only American Petroleum Institute (API) certified DEF/ADBLUE®.
• Engine coolant circulates through the tank heater to thaw the DEF/ADBLUE®. An On-Off solenoid valve controls
the coolant flow to prevent DEF/ADBLUE® overheating.
• The DEF/ADBLUE® in-line filter is installed on the suction line of the tank heater unit. This filter requires service at
1500 hours.
• The DEF/ADBLUE® tank neck filter is installed on the filler neck of the DEF/ADBLUE® tank. This filter does not
require scheduled maintenance, but can be detached from the filler neck and cleaned or replaced if conditions
require.
Supply Module
The Supply Module (1) contains a pump which withdraws
the DEF/ADBLUE® from the DEF/ADBLUE® tank (2). The
DEF/ADBLUE® is then directed to the dosing module con-
nected to the Diesel Oxidation Catalyst (DOC).
LEIL17TLH0867AA 2
LEIL17TLH0853AA 3
51546954_EN 28/11/2018
10.5 [10.500] / 6
Supply Module external view
LEIL17TLH1191FB 4
1. Main Filter 6. Coolant water connector

2. Cover 7. DEF/ADBLUE® inlet (from Tank to Supply Module)
3. Fixation points 8. Pressure compensation membrane
4. DEF/ADBLUE® outlet (From Supply Module to Dosing Module) 9. Electrical connector
5. DEF/ADBLUE® backflow (From Supply Module to Tank)
51546954_EN 28/11/2018
10.5 [10.500] / 7
Supply Module internal view

The Supply Module consists of the following:
• a DEF/ADBLUE® membrane pump (5) delivers fluid from the supply tank to the dosing module.
• a reversing valve (4) returns flow from the system back to the DEF/ADBLUE® supply tank as the system is shutdown.
The pump may run up to 90 s after shutdown.
• the DEF/ADBLUE® temperature sensor (3) monitors the temperature.
• the DEF/ADBLUE® pressure sensor (2) monitors the fluid pressure to the dosing module.
• a main DEF/ADBLUE® filter (1) removes finer contamination. This filter requires service at 3600 hours.
• There is also a return flow passage within the supply module. This allows for both the DEF/ADBLUE® supply and
return connections to the tank to come to one location on the engine.
LEIL13WHL0191FB 5
1. Main Filter 5. DEF/ADBLUE® membrane pump

2. Pressure sensor 6. Electrical connector
3. Temperature sensor 7. Lead frame
4. Reversing valve (4/2 Way valve)
51546954_EN 28/11/2018
10.5 [10.500] / 8
Diesel Oxidation Catalyst (DOC)

The Diesel Oxidation Catalyst (DOC) (1) oxidizes hydro-
carbons and carbon monoxide into water vapor and car-
bon dioxide, and converts part of the NO to NO2.
The DEF/ADBLUE® is injected in the DOC by the dosing
module (2) connected to the DOC.
LEIL17TLH0865AA 6
Dosing Module
The Dosing Module injects DEF/ADBLUE® into the exhaust system, which dissolves into ammonia which is then used
for the chemical reaction in the SCR".
The Dosing Module mixes with the exhaust gas the precise amount of the reduction agent DEF/ADBLUE® required
for the chemical reaction in the SCR catalytic converter.
LEIL13WHL0192FB 7
1. Gasket (replace the gasket when Dosing Module is removed) 4. Valve keeper of the DEF/ADBLUE® connector
2. Heat shield 5. Electrical connector
3. Coolant connector
51546954_EN 28/11/2018
10.5 [10.500] / 9
Selective Catalytic Reduction (SCR) + Clean Up Catalyst (CUC)

The main reaction involved in the SCR catalyst is the con-
version of the NOx to N2 and water (H2O). An average
NO2/NOx ratio around 50% is required to give the opti-
mum NOx reduction efficiency in the exhaust system.
Excess of ammonia (NH3) is often used to facilitate the
NOx reduction to nitrogen (N2), resulting in NH3 slip. This
ammonia must be removed by a secondary step in the
Clean Up Catalyst (CUC).
The Clean Up Catalyst (CUC) is located at the end of the

Selective Catalytic Reduction (SCR). The CUC converts
the ammonia (NH3) slip to nitrogen (N2) and water vapor LEIL17TLH0864AA 8
(H2O).
The CUC ensures that the ammonia slip to ambient is
minimal.
51546954_EN 28/11/2018
10.5 [10.500] / 10
Exhaust flap
The exhaust flap is a device located between the turbine
and the exhaust system. The exhaust flap is equipped
with a throttle valve which manages the rate and the “light
off” temperature of the exhaust gas.
The “light off” temperature indicates the temperature at
which the catalytic process is initiated.
LEIL17TLH0866AA 9
LEIL13WHL0193FB 10
1. Exhaust air outlet 4. Throttle valve

2. Coolant connections 5. Electrical connector
3. Exhaust air inlet
51546954_EN 28/11/2018
10.5 [10.500] / 11
Control System Sensors

NOTE: emissions sensors in the exhaust system and on the vehicle may be damaged by vibrations from use of impact
wrenches or hammers during service work. Avoid using these tools when servicing components close to the sensors.
Remove the sensors with care if use of these tools cannot be avoided.
LEIL13WHL0189FB 11
• Humidity and Ambient Air Temperature sensor at engine intake (4) Ambient air humidity impacts the amount of NOx
generated. This humidity level is reported directly to the Engine Control Unit (ECU) (2).
• DEF/ADBLUE® tank level and temperature sensor (9)
• The temperature of the DEF/ADBLUE® is important to the SCR control system. DEF/ADBLUE® freezes at -11 °C
(12 °F). It also degrades at elevated temperatures.
• If DEF/ADBLUE® is not injected or if it has been contaminated reduced engine power results. A DEF/ADBLUE®
level sensor is installed in the tank and the display shows that level.
51546954_EN 28/11/2018
10.5 [10.500] / 12
• Fluid Temperature Sensor in Supply Module (6)

• A temperature sensor monitors the fluid temperature at the inlet of the main filter (7) in the supply module (6).
• Fluid Pressure in Supply Module (6)
• A pressure sensor monitors the fluid pressure delivered to the dosing module (11).
• Temperature Sensor – DOC upstream (14). A Temperature Sensor is installed upstream of the Diesel Oxidation
Catalyst (DOC) to monitor exhaust temperature. To assure an efficient operating of the Diesel Oxidation Catalyst
(DOC), the exhaust temperature needs to be within a specific range. A too low temperature restricts the Diesel Ox-
idation Catalyst (DOC) function. The Diesel Oxidation Catalyst (DOC) will be damaged if the temperature exceeds
a critical level.
• Temperature Sensor – SCR upstream (16). A Temperature Sensor is installed upstream of the Selective Catalytic
Reduction (SCR) to monitor exhaust temperature after the Diesel Oxidation Catalyst (DOC). To assure an efficient
operating of the Selective Catalytic Reduction (SCR), the exhaust temperature needs to be within a specific range.
A too low temperature restricts the Selective Catalytic Reduction (SCR) function. The Selective Catalytic Reduction
(SCR) will be damaged if the temperature exceeds a critical level.
• Temperature Sensor – SCR downstream (19). A Temperature Sensor is installed downstream of the Selective Cat-
alytic Reduction (SCR) to monitor exhaust temperature. To assure an efficient operating of the Selective Catalytic
Reduction (SCR), the exhaust temperature needs to be within a specific range. A too low temperature restricts
the Selective Catalytic Reduction (SCR) function. The Selective Catalytic Reduction (SCR) will be damaged if the
temperature exceeds a critical level.
• NOx sensor (15) upstream of the Diesel Oxidation Catalyst (DOC)
• A NOx sensor is mounted upstream of the Diesel Oxidation Catalyst (DOC) to monitor the emission level before
the Diesel Oxidation Catalyst (DOC).
• NOx sensor (21) downstream of the Selective Catalytic Reduction (SCR)
• A NOx sensor is mounted downstream of the Selective Catalytic Reduction (SCR) to monitor the emission level
after the SCR process has taken place.
• NH3 sensor (20) downstream of the Selective Catalytic Reduction (SCR) muffler.
• The NH3 sensor monitors the concentration of ammonia in the outlet gas to permit accurate closed-loop control
of the aftertreatment system and keep NH3 emissions below regulatory limits. The NH3 sensor's signal is trans-
mitted to the engine controller through a separate control module.
51546954_EN 28/11/2018
10.5 [10.500] / 13
Heaters
• DEF/ADBLUE® freezes at -11 °C (12 °F). Many times these units operate in climates colder than this.
• A heating device incorporated within the DEF/ADBLUE® tank level sensor thaws the DEF/ADBLUE®. Engine
coolant is circulate through this heater to warm the fluid. The flow of coolant to this heater passes through a
solenoid controlled on-off valve. This prevents heating the DEF/ADBLUE® fluid once thawed.
• The plumbing between the tank and the supply module can also freeze. The coolant required to thaw the tank is
routed through a plumbing bundle to thaw the hoses.
• There are DEF/ADBLUE® passages within the supply module that can freeze. A coolant passage incorporated
in the module thaws this fluid as required.
51546954_EN 28/11/2018
10.5 [10.500] / 14
Selective Catalytic Reduction (SCR) muffler and catalyst - Remove

NOTICE: emissions sensors in the exhaust system and on the vehicle may be damaged by vibrations from use of
impact wrenches or hammers during service work. Avoid using these tools when servicing components close to the
sensors. Remove the sensors with care if use of these tools cannot be avoided.
the ground.
LEIL17TLH1157AB 1
4. Remove the two bolts (1) and related washers (2) to

separate the upper cover (3) from the cover (4) of the
exhaust stack.
5. Remove the two bolts (5) and related washers (6).
6. Remove the two nuts (7) and related washers (6) to
separate the cover (4) from the guard (8).
7. Remove the four nuts (9) and related washers (10) to
separate the guard (8) from the frame.
LEIL17TLH1194AB 2
8. Remove the catalyst inlet temperature sensor as indi-

cated in Selective Catalytic Reduction (SCR) tem-
perature sensors - Remove - Catalyst inlet temper-
ature sensor (55.988).
9. Remove the catalyst outlet temperature sensor as in-
dicated in Selective Catalytic Reduction (SCR) tem-
perature sensors - Remove - Catalyst outlet tem-
perature sensor (55.988).
10. Remove the catalyst outlet Nitrogen Oxides (NOx)
sensor as indicated in Nitrogen Oxide (NOx) sensor
- Remove - Catalyst outlet Nitrogen Oxides (NOx)
sensor (55.988).
11. Remove the catalyst outlet ammonia (NH3) sensor as
indicated in Ammonia (NH3) sensor - Remove - Cat-
alyst outlet ammonia (NH3) sensor (55.988).
12. Remove the ammonia (NH3) Electronic Control Unit
(ECU) as indicated in Ammonia (NH3) control unit -
Remove - Ammonia (NH3) Electronic Control Unit
(ECU) (55.988).
51546954_EN 28/11/2018
10.5 [10.500] / 15
13. Loosen the clamp (10) and disconnect the exhaust

stack (3) from the SCR muffler (1). Discard the clamp
(10).
14. Loosen the clamp (8) and disconnect the exhaust pipe
(DOC to SCR) (2) from the SCR muffler (1). Discard
the clamp (8) and the gasket (9).
NOTE: gasket and clamp should be replaced every time
the connection is disassembled.
15. Remove the insulator (11) wrapped on the SCR muf-
fler (1) external surface.
16. Attach a suitable lifting device and a lift strap to sup-
LEIL17TLH1220AB 3
port the SCR muffler (1).
separate the two clamps (5) from the two plates (4).
18. Remove the SCR muffler (1) from the frame.
51546954_EN 28/11/2018
10.5 [10.500] / 16
Selective Catalytic Reduction (SCR) muffler and catalyst - Install

1. Attach a suitable lifting device and a lift strap to support
the SCR muffler (1).
2. Move the SCR muffler (1) into position next to the
frame.
3. Place the two plates (4) into position on the frame.
4. Install the SCR muffler (1) to the two plates (4) using
the two clamps (5).
Use the four nuts (7) and related washers (6) to secure
the two clamps (5) and the two plates (4) to the frame.
Tighten the four nuts (7) to 15.4 – 17.3 N·m (11.4 –
12.8 lb ft).
LEIL17TLH1220AB 1
5. Wrap the insulator (11) on the SCR muffler (1) external
surface.
6. Connect the exhaust pipe (DOC to SCR) (2) to the SCR
muffler (1) using the gasket (9) and the clamp (8).
Tighten the clamp (8) to 11.0 – 13.0 N·m (8.1 – 9.6 lb
ft).
7. Connect the exhaust stack (3) to the SCR muffler (1)
using the clamp (10).
Tighten the clamp (10) to 19.0 – 21.0 N·m (14.0 –
15.5 lb ft).
8. Install the ammonia (NH3) Electronic Control Unit
(ECU) as indicated in Ammonia (NH3) control unit
- Install - Ammonia (NH3) Electronic Control Unit
(ECU) (55.988).
9. Install the catalyst outlet ammonia (NH3) sensor as in-
dicated in Ammonia (NH3) sensor - Install - Catalyst
outlet ammonia (NH3) sensor (55.988).
10. Install the catalyst inlet temperature sensor as indi-
perature sensors - Install - Catalyst inlet tempera-
ture sensor (55.988).
11. Install the catalyst outlet Nitrogen Oxides (NOx) sen-
sor as indicated in Nitrogen Oxide (NOx) sensor -
Install - Catalyst outlet Nitrogen Oxides (NOx) sen-
sor (55.988).
12. Install the catalyst outlet temperature sensor as indi-
perature sensors - Install - Catalyst outlet temper-
ature sensor (55.988).
51546954_EN 28/11/2018
10.5 [10.500] / 17
13. Install the guard (8) to the frame using the four nuts
12.8 lb ft).
14. Install the cover (4) of the exhaust stack to the guard
(8) using the two nuts (7) and related washers (6).
Tighten the two nuts (7) to 7.8 – 8.7 N·m (5.8 – 6.4 lb
ft).
15. Complete installation of the cover (4) to the guard (8)
using the two bolts (5) and related washers (6).
Tighten the two bolts (5) to 7.8 – 8.7 N·m (5.8 – 6.4 lb
ft).
LEIL17TLH1194AB 2
16. Install the upper cover (3) to the cover (4) of the ex-
haust stack using the two bolts (1) and related wash-
ers (2).
ft).
NOTE: Before to tighten the bolts, center the upper cover
(3) on the exhaust stack and rotate to have constant gap
from border.
51546954_EN 28/11/2018
10.5 [10.500] / 18
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank - Remove

CAUTION
Flying debris!
Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com-
pressed air.
Failure to comply could result in minor or moderate injury.
C0049A

the ground.
LEIL17TLH1157AB 1
4. Locate the radiator cap in the engine compartment.

5. Turn slowly the radiator cap and wait for all possible
residual pressure to release. Remove the radiator cap
after pressure release.
LEIL17TLH0843AA 2
6. Place a suitable container of the proper capacity under

7. Loosen the clamp (1) and disconnect the cab heating
hose (2) from the water radiator tube (3).
Drain the coolant from the engine block.
Collect the escaping coolant and discard properly fol-
lowing the local environmental and waste regulations.
8. Reconnect the cab heating hose (2) to the water radi-
ator tube (3).
Tighten the clamp (1).
LEIL17TLH0874AA 3
9. Place a suitable container below the DEF/ADBLUE®

supply tank.
51546954_EN 28/11/2018
10.5 [10.500] / 19
10. Remove the drain plug (1) on the bottom of the DEF/
ADBLUE® supply tank.
Drain the DEF/ADBLUE® from the tank.
11. Remove the filler cap (2) and the filler neck (3) as
indicated in Diesel Exhaust Fluid (DEF)/AdBlue®/
ARLA filters - Remove - Tank neck filter (10.500). .
12. Remove the DEF/ADBLUE® level/temperature sensor
unit (4) as indicated in Diesel Exhaust Fluid (DEF)/
AdBlue®/ARLA tank level and temperature sensor
- Remove (55.988).
LEIL17TLH1284AB 4
separate the bracket (3) from the frame.
separate the bracket (5) from the frame.
15. Lift the tank up and out of its cradle in the machine
frame.
LEIL17TLH1285AB 5
51546954_EN 28/11/2018
10.5 [10.500] / 20
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank - Install

1. Install the DEF/ADBLUE® supply tank into the cradle of
the machine frame. Secure it with the bracket (3) and
the bracket (5).
2. Install the bracket (3) to the frame using the two bolts
69.3 lb ft).
3. Install the bracket (5) to the frame using the two bolts
69.3 lb ft).
LEIL17TLH1285AB 1
4. Install the drain plug (1) on the bottom of the DEF/

ADBLUE® supply tank.
5. Install the filler cap (2) and the filler neck (3) as indi-
cated in Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA
filters - Install - Tank neck filter (10.500).
6. Install the DEF/ADBLUE® level/temperature sensor unit
(4) as indicated in Diesel Exhaust Fluid (DEF)/Ad-
Blue®/ARLA tank level and temperature sensor -
Install (55.988)
LEIL17TLH1284AB 2
7. Fill DEF/ADBLUE® storage tank and engine cooling

system.
LEIL17TLH1157AB 3

10. Start the engine and check for DEF/ADBLUE® and
coolant leaks.
51546954_EN 28/11/2018
10.5 [10.500] / 21
Coolant control valve - Remove - DEF/AdBlue® heating control

valve
CAUTION
Flying debris!
pressed air.
C0049A

the ground.
LEIL17TLH1157AB 1

LEIL17TLH0843AA 2

ator tube (3).
LEIL17TLH0874AA 3
51546954_EN 28/11/2018
10.5 [10.500] / 22
9. Remove the engine air filter as indicated in Air cleaner

- Remove (10.202).
10. Locate the DEF/ADBLUE® heater control valve (1) in
the engine compartment behind the mounting support
bracket of the supply module (2).
NOTE: for clarity, figure 4 does not show the engine block
and the engine air filter.
LEIL17TLH1286AB 4
11. Disconnect the DENOX harness (2) from the DEF/

ADBLUE® heater control valve (1).
12. Push inward on the fitting retaining clip and disconnect
the coolant outlet (3), the coolant inlet (5) and by-pass
(4) lines from the heater control valve (1).
13. Remove the three hexagonal bolts (6) and related
washers (7) that secure the heater control valve (1)
to the mounting support bracket (8).
Remove the heater control valve (1) from the machine.
LEIL17TLH1287AB 5
51546954_EN 28/11/2018
10.5 [10.500] / 23
Coolant control valve - Install - DEF/AdBlue® heating control valve

1. Install the DEF/ADBLUE® heater control valve (1) on
the mounting support bracket (8) using the three hexag-
onal bolts (6) and related washers (7).
Tighten the three hexagonal bolts (6) to 15.0 –
20.0 N·m (11.1 – 14.8 lb ft).
2. Connect the coolant outlet (3), the coolant inlet (5) and
by-pass (4) lines to the heater control valve (1).
3. Connect the DENOX harness (2) to the DEF/ADBLUE®
heater control valve (1).
LEIL17TLH1287AB 1
4. Install the engine air filter as indicated in Air cleaner -

Install (10.202).
5. Fill the engine cooling system.
LEIL17TLH1157AB 2

8. Start the engine and check for coolant leaks.
51546954_EN 28/11/2018
10.5 [10.500] / 24
Diesel Oxidation Catalyst (DOC) - Remove

the ground.
LEIL17TLH1157AB 1
4. Remove the Diesel Oxidation Catalyst (DOC) inlet tem-

perature sensor as indicated in Selective Catalytic
Reduction (SCR) temperature sensors - Remove -
Diesel Oxidation Catalyst (DOC) inlet temperature
sensor (55.988).
5. Remove the Diesel Oxidation Catalyst (DOC) inlet NOx
- Remove - Diesel Oxidation Catalyst (DOC) inlet
NOx sensor (55.988).
6. Remove the dosing module as indicated in Diesel Ex-
haust Fluid (DEF)/AdBlue®/ARLA dosing module -
Remove (55.988).
separate the bracket (3) from the clamp (7).
(engine to DOC) (4) from the Diesel Oxidation Catalyst
(DOC) (8). Discard the clamp (5) and the gasket (6).
LEIL17TLH1244AB 2
51546954_EN 28/11/2018
10.5 [10.500] / 25

(DOC to SCR) (1) from the Diesel Oxidation Catalyst
(DOC) (10). Discard the clamp (2) and the gasket (3).
10. Remove the four bolts (8) and related washers (9) to
separate the clamp (7) from the clamp (4).
11. Remove the Diesel Oxidation Catalyst (DOC) (10).
separate the clamp (4) from the frame.
LEIL17TLH1245AB 3
51546954_EN 28/11/2018
10.5 [10.500] / 26
Diesel Oxidation Catalyst (DOC) - Install

1. Attach a suitable lifting device and a lift strap to support
the Diesel Oxidation Catalyst (DOC) (10).
2. Move the Diesel Oxidation Catalyst (DOC) (10) into po-
sition next to the frame.
3. Install the clamp (4) to the frame using the four nuts (6)
and related washers (5).
12.8 lb ft).
4. Install the Diesel Oxidation Catalyst (DOC) (10) to the
clamp (4) using the clamp (7).
Use the four bolts (8) and related washers (9) to secure
the clamp (7) to the clamp (4). LEIL17TLH1245AB 1
Tighten the four bolts (8) to 7.0 – 15.0 N·m (5.2 – 11.1 lb
ft).
5. Connect the exhaust pipe (DOC to SCR) (1) to the
Diesel Oxidation Catalyst (DOC) (10) using the clamp
(2) and the gasket (3).
ft).
6. Connect the exhaust pipe (engine to DOC) (4) to the
Diesel Oxidation Catalyst (DOC) (8) using the clamp
(5) and the gasket (6).
ft).
7. Install the bracket (3) to the clamp (7) using the two
bolts (1) and related washers (2).
ft).
LEIL17TLH1244AB 2
8. Install the dosing module as indicated in Diesel Ex-

haust Fluid (DEF)/AdBlue®/ARLA dosing module -
Install (55.988).
9. Install the Diesel Oxidation Catalyst (DOC) inlet NOx
- Install - Diesel Oxidation Catalyst (DOC) inlet NOx
sensor (55.988).
10. Install the Diesel Oxidation Catalyst (DOC) inlet tem-
perature sensor as indicated in Selective Catalytic
Reduction (SCR) temperature sensors - Install -
Diesel Oxidation Catalyst (DOC) inlet temperature
sensor (55.988).
11. Fill the engine coolant system.
51546954_EN 28/11/2018
10.5 [10.500] / 27
LEIL17TLH1157AB 3

14. Clear any fault codes that are displayed on the cluster.
15. Start the engine and check for exhaust leaks. Confirm
problem has been corrected.
51546954_EN 28/11/2018
10.5 [10.500] / 28
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Remove -

Supply module filter
CAUTION
Flying debris!
pressed air.
C0049A

the ground.
LEIL17TLH1157AB 1
4. Locate the supply module filter directly below the sup-

ply module.
LEIL17TLH0959AA 2
5. Use a suitable container to catch any fluid that is dis-

charged during the hose and filter disassembly. Thor-
oughly clean the underside of the supply module us-
ing compressed air. Remove the DEF/ADBLUE® filter
cover by turning counterclockwise.
LEIL15WHL0042AB 3
51546954_EN 28/11/2018
10.5 [10.500] / 29
6. Remove the equalizing element from the center of the

filter. Discard the equalizing element following local
environmental and waste regulations.
NOTICE: prevent contamination or damage of the sealing
surface on the housing.
LEIL15WHL0043AB 4
7. Observe the color of the filter (gray or black).
LEIL15WHL0044AB 5
8. Insert the corresponding marked end of the filter re-

moval tool, which belongs to the kit of the filter spare
parts, until a click is felt or heard, indicating that the
tool is completely inserted.
9. Pull the filter and the filter removal tool out by hand. If
necessary, insert a tool in the filter removal tool’s slot
for additional leverage. Discard the filter following local
environmental and waste regulations
NOTICE: protect the filter chamber from contamination and
particles.
LEIL14WHL0005AB 6
51546954_EN 28/11/2018
10.5 [10.500] / 30
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Install - Supply

module filter
1. Clean the supply module’s thread surfaces and the in-
ternal filter housing surface with water.
NOTE: never use a filter wrench to install a new filter.
2. Oil the O-rings of the new filter and insert them into the
supply module housing. Use a mineral oil ISO VG 10.
LEIL15WHL0045AB 1
3. Insert the new equalizing element.
LEIL15WHL0059AB 2
4. Clean the filter cover with water and reinstall it. Tighten
by hand till finger tight, then tighten with a 12-corner
27 mm wrench to 15.0 – 25.0 N·m (11.1 – 18.4 lb ft)
torque.
LEIL17TLH1157AB 3

7. Start the engine and check for DEF/ADBLUE® leaks.
51546954_EN 28/11/2018
10.5 [10.500] / 31
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Remove - Tank

neck filter
CAUTION
Flying debris!
pressed air.
C0049A

the ground.
LEIL17TLH1157AB 1
4. Remove the filler cap (2) from the filler neck (3) of the
DEF/ADBLUE® tank (1).
5. Loosen and remove the four screws (4) that retain the
filler neck (3) on the DEF/ADBLUE® tank (1).
6. Remove the filler neck (3) and the O-ring (5) from the
DEF/ADBLUE® tank (1) by pulling upward while twisting
left and right the filler neck.
NOTE: if the O-ring (5) is damaged, replace the O-ring (5).
7. Clean the filter into the filler neck (3) with water to re-
move any debris.
NOTE: if the tank neck filter has been damaged, replace LEIL17TLH0974AB 2
the filter. To replace, remove six torx screws and separate
the filter.
NOTE: cap opening of supply tank to prevent debris from
entering tank.
51546954_EN 28/11/2018
10.5 [10.500] / 32
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Install - Tank

neck filter
1. Install the O-ring (5) on the DEF/ADBLUE® tank (1) with
the radius surface facing up.
NOTE: lubricate the O-ring with petroleum jelly.
NOTE: If the tank neck filter has been damaged, attach
new filter using six torx screws.
2. Install the filler neck (3), by securing it with the four
screws (4).
LEIL17TLH0974AB 1
3. Install the cap (2).

LEIL17TLH1157AB 2

6. Start the engine and check for DEF/ADBLUE® leaks.
51546954_EN 28/11/2018
10.5 [10.500] / 33
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Remove - In-line

filter
CAUTION
Flying debris!
pressed air.
C0049A

the ground.
LEIL17TLH1157AB 1

LEIL17TLH0843AA 2

ator tube (3).
LEIL17TLH0874AA 3
51546954_EN 28/11/2018
10.5 [10.500] / 34
9. Remove the rubber boot cover (1) from the

DEF/ADBLUE® supply tank.
Mark wire and hose connection positions.
NOTE: use compressed air and water to clean debris from
top of DEF/ADBLUE® supply tank around the liquid level/
temperature sensor sending unit area.
ADBLUE® level/temperature sensor (6).
11. Disconnect the engine coolant inlet/outlet lines (3) and
the DEF/ADBLUE® suction/return lines (4) from the
DEF/ADBLUE® level/temperature sensor (6), by push-
ing coupling together, squeezing the tabs and then
pulling the connection apart.
12. Remove the purge line (5) by pushing collar down with
screwdriver and pulling up on the purge line (5).
NOTE: plug all lines to prevent debris from entering the
system.
13. Move the DENOX harness (2), engine coolant lines
(3), DEF/ADBLUE® (4) lines and purge line (5), off to
the side. Move the entire bundle off to the side.
LEIL17TLH0966BB 4
14. Remove the DEF/ADBLUE® in-line filter from the

DEF/ADBLUE® suction port of the DEF/ADBLUE®
level/temperature sensor, pulling upwards the filter
with a pair of flat pliers.
NOTE: be careful not to damage or bend filter.
LEIL17TLH0971AA 5
15. Inspect the filter housing and rinse with water. If the
filter is damaged, replace the filter.
51546954_EN 28/11/2018
10.5 [10.500] / 35
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Install - In line

filter
1. Install the DEF/ADBLUE® in-line filter into the
DEF/ADBLUE® suction port of the DEF/ADBLUE®
level/temperature sensor, pulling downwards the filter
with a pair of flat pliers.
NOTE: be careful not to damage or bend filter.
LEIL17TLH0971AA 1
2. Remove the plugs from all the lines.

3. Connect the engine coolant inlet/outlet lines (3), the
DEF/ADBLUE® suction/return lines (4) and the purge
line (5) to the DEF/ADBLUE® level/temperature sensor
(6). To connect, push connections together all the way,
and then pull back to lock.
level/temperature sensor (6).
5. Install the rubber boot cover (1) on the top of DEF/
ADBLUE® supply tank around the liquid level/ temper-
ature sensor sending unit area.
LEIL17TLH0966BB 2

system.
51546954_EN 28/11/2018
10.5 [10.500] / 36

LEIL17TLH1157AB 3

coolant leaks.
51546954_EN 28/11/2018
10.5 [10.500] / 37
Index
Engine - 10

Coolant control valve - Install - DEF/AdBlue® heating control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Coolant control valve - Remove - DEF/AdBlue® heating control valve . . . . . . . . . . . . . . . . . . . . . . . . . 22
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Install - In line filter . . . . . . . . . . . . . . . . . . . . . . . . 36
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Install - Supply module filter . . . . . . . . . . . . . . . . 31
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Install - Tank neck filter . . . . . . . . . . . . . . . . . . . . 33
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Remove - In-line filter . . . . . . . . . . . . . . . . . . . . . 34
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Remove - Supply module filter . . . . . . . . . . . . . 29
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Remove - Tank neck filter . . . . . . . . . . . . . . . . . . 32
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Diesel Oxidation Catalyst (DOC) - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Diesel Oxidation Catalyst (DOC) - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Selective Catalytic Reduction (SCR) exhaust treatment - Dynamic description . . . . . . . . . . . . . . . . . 3
Selective Catalytic Reduction (SCR) muffler and catalyst - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Selective Catalytic Reduction (SCR) muffler and catalyst - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
51546954_EN 28/11/2018
10.5 [10.500] / 38
Engine - 10
Engine cooling system - 400

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
10.6 [10.400] / 1
Contents
Engine - 10
FUNCTIONAL DATA
Engine cooling system

Static description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Engine cooling system

Remove - Main cooling package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Install - Main cooling package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
51546954_EN 28/11/2018
10.6 [10.400] / 2
Engine - Engine cooling system
Engine cooling system - Static description

Cooling system
LEIL17TLH1111FB 1
The machine is equipped with two cooling packages: main cooling package (1) and secondary cooling package (2).
The main cooling package (1) includes the radiator (1A), the hydraulic oil cooler (1B) and the aftercooler (1C).
The main cooling package (1) is blown by an hydraulic fan drive.
The secondary cooling package (2) includes the air conditioning condenser (2A), the transmission oil cooler (2B) and
the fuel cooler (2C).
The secondary cooling package (2) is blown by two electro-fans.
51546954_EN 28/11/2018
10.6 [10.400] / 3
Secondary cooling package fans management

The electro-fans (3) and (4) are commanded by the UCM
through an enabling signal and a reverse signal to change
the rotation of the fan.
There are two allowed states for the electro-fans:

• Suck mode (default state)
• Blow mode (electro-fan reversal)
The functionality is always engaged with the engine ON.
The upper electro-fan (3) is always enabled. The lower

electro-fan (4) instead could be enabled only if:
• A/C switch is in the ON position
OR
• Fuel temperature is above a threshold value above
65 °C (149 °F)
OR
• Transmission oil temperature is above a threshold value
above 70 °C (158 °F)
OR
• A fan reversal cycle is required
LEIL18TLH0672BB 2
51546954_EN 28/11/2018
10.6 [10.400] / 4
Engine cooling system - Remove - Main cooling package

WARNING
Hot surface possible!
Wait for all components to cool before performing any operation.
W0251A
WARNING
Burn hazard!
Hot coolant can spray and scald if you remove the radiator or deaeration tank cap while the system
is hot. To remove the cap: allow the system to cool, turn the cap to the first notch, and wait for all
pressure to release. Remove the cap only after all pressure has released.
W0367A
WARNING
Chemical hazard!
cals.
W0371A
WARNING
Heavy objects!
W0398A

draulic pressure.
LEIL17TLH1186AA 1
51546954_EN 28/11/2018
10.6 [10.400] / 5

LEIL17TLH1253AB 2

Remove (90.105).
7. Loosen slowly the radiator filler cap and wait for all pos-
sible residual pressure to release.
LEIL17TLH0772AA 3

hose (19) from the radiator tube (18). Drain the coolant
from the engine block. Collect the escaping coolant
and discard properly following the local environmental
and waste regulations.
LEIL17TLH0874AA 4
9. Disconnect the hose (2) from the main cooling package

(1).
NOTE: remove the relevant bolt and washers to disconnect
the hose (2) from the main cooling package (1)
10. Disconnect the radiator hose (3) from the radiator filler
cap.
11. Disconnect the hose (4) from the coolant reservoir (5).
LEIL17TLH0767AB 5
51546954_EN 28/11/2018
10.6 [10.400] / 6
12. Remove the cable tie (6).

13. Remove the nuts (8) with the relevant washers and
the P-clamp (7).
14. Remove the coolant reservoir (5) together with the ra-
diator hose (3) from the main cooling package (1).
LEIL17TLH0768AB 6
15. Remove the two clamps (9).

16. Disconnect the aftercooler sleeve (10) and the air
charge cooler hose (11) with the relevant pipe from
the main cooling package (1).
17. Remove the clamp (12). Disconnect the radiator hose
(17) from the engine.
NOTE: leave the radiator hose (17) connected to the main
cooling package (1).
LEIL17TLH0769AB 7
18. Remove the clamp (12). Disconnect the hose (13)

with the radiator tube (18) from the main cooling pack-
age (1).
19. Remove the T-fitting (14) with the relevant connected
hoses from the fitting on the main cooling package (1).
LEIL17TLH0770AB 8
20. Disconnect the fan drive hose (22) from the fan drive
tube (21).
LEIL17TLH1257AB 9
51546954_EN 28/11/2018
10.6 [10.400] / 7
21. Remove the three bolts (24) with the relevant washers
and nuts from the bracket (23).
22. Remove the P-clamp (25) from the fan drive tube (21)
and the bracket (23).
23. Remove the bracket (23) from the main cooling pack-
age (1) frame.
LEIL17TLH1258AB 10
24. Remove the hose (26) and the 90° elbow (29) from
the fan drive motor (20).
LEIL17TLH1259AB 11
NOTE: if equipped with the reversible cooling fan, discon-

nect the electrical connectors (32) from the fan drive motor
(20), also.
Then, remove from the fan drive motor (20):
- The hose (26) with the 45° elbow (33) and the fitting (34)
- The hose (27) and the 90° elbow (30) (not shown in figure
12)
- The hose (28) and the 90° elbow (31)
LEIL17TLH1290AB 12
27. Remove the bolt (36) with the relevant washer from
the P-clamp (37).
28. Remove the P-clamp (37) and disconnect the DEF/
ADBLUE® line (35) from the main cooling package (1)
frame.
LEIL17TLH1291AB 13
51546954_EN 28/11/2018
10.6 [10.400] / 8
LEIL17TLH0771EB 14
29. Attach a suitable lifting device to support the main

cooling package (1). Remove the four bolts (15) with
the relevant washers, as shown in figure 14.
30. Remove from the machine the main cooling package
(1) together with the radiator hose (17), the fan drive
motor (20) and the fan drive tube (21).
31. Remove the clamp (12) and remove the radiator hose
(17) from the main cooling package (1).
32. Disconnect and remove the fan drive tube (21) from
the main cooling package (1).
LEIL17TLH1292BB 15
Next operation:
Fan and drive - Remove (10.414)
51546954_EN 28/11/2018
10.6 [10.400] / 9
Engine cooling system - Install - Main cooling package

WARNING
Heavy objects!
W0398A
Prior operation:
Fan and drive - Install (10.414)
1. Attach a suitable lifting device to support the main cool-

ing package (1).
2. Connect the fan drive tube (21) to the main cooling
package (1). Tighten the fan drive tube (21) to 135 –
165 N·m (99.6 – 121.7 lb ft).
3. Connect the radiator hose (17) to the main cooling
package (1).
4. Install the clamp (12) to fix the radiator hose (17) to the
main cooling package (1). Tighten the clamp (12) to 3
– 5 N·m (2.2 – 3.7 lb ft).
LEIL17TLH1292BB 1
51546954_EN 28/11/2018
10.6 [10.400] / 10
LEIL17TLH0771EB 2
5. Position the main cooling package to the right-hand

side of the frame, in the engine compartment. Install
the four bolts (15) with the relevant washers to fix the
main coolijng package (1) to the frame.
Tighten the bolts (15) to 193 – 261 N·m (142.3 –
192.5 lb ft).
NOTE: apply LOCTITE® to the bolts (15) during the instal-
lation.
6. Install the P-clamp (37) an the bolt (36) with the relevant
washers to fix the DEF/ADBLUE® line (35) to the main
cooling package (1) frame. Tighten the bolt (36) to 24.5
– 33.2 N·m (18.1 – 24.5 lb ft).
LEIL17TLH1291AB 3
51546954_EN 28/11/2018
10.6 [10.400] / 11
Machine with standard cooling fan

7. Install the 90° elbows (29), (30) and (31) to the fan drive
motor (20).
Tighten the 90° elbows (29) and (31) to 94.5 –
115.5 N·m (69.7 – 85.2 lb ft).
Tighten the 90° elbow (30) to 33.3 – 40.7 N·m (24.6 –
30 lb ft).
8. Connect the hose (26) to the 90° elbow (29). Tighten
to 90 – 110 N·m (66.4 – 81.1 lb ft).
to 24.3 – 29.7 N·m (17.9 – 21.9 lb ft).
to 135 – 165 N·m (99.6 – 121.7 lb ft). LEIL17TLH1259AB 4
Machine with reversible cooling fan (option)

7. If equipped with the reversible cooling fan, connect the
electrical connectors (32) to the fan drive motor (20).
8. Install the 90° elbows (30) (not shown in figure 5) and
(31) to the fan drive motor (20).
30 lb ft).
85.2 lb ft).
9. Install the fitting (34) to the fan drive motor (20). Tighten
to 94.5 – 115.5 N·m (69.7 – 85.2 lb ft).
Install the 45° elbow (33) to the fitting (34). Tighten to
90 – 110 N·m (66.4 – 81.1 lb ft).
LEIL17TLH1290AB 5
10. Connect the hose (27) to the 90° elbow (30) (not
shown in figure 5). Tighten to 24.3 – 29.7 N·m (17.9
– 21.9 lb ft).
to 90 – 110 N·m (66.4 – 81.1 lb ft).
to 135 – 165 N·m (99.6 – 121.7 lb ft).
51546954_EN 28/11/2018
10.6 [10.400] / 12
13. Install two bolts (24) with the relevant washers and
nuts to fix the bracket (23) to the main cooling package
(1) frame. Tighten the bolts (24) to 24.5 – 33.2 N·m
(18.1 – 24.5 lb ft).
14. Install the P-clamp (25) and the bolt (24) with the rele-
vant washer and nut to fix the fan drive tube (21) to the
bracket (23). Tighten the bolt (24) to 24.5 – 33.2 N·m
(18.1 – 24.5 lb ft).
LEIL17TLH1258AB 6
15. Connect the fan drive hose (22) to the fan drive tube
(21). Tighten to 135 – 165 N·m (99.6 – 121.7 lb ft).
LEIL17TLH1257AB 7
16. Install the T-fitting (14) with the relevant connected

hoses to the fitting on the main cooling package (1).
17. Install the hose (13) with the radiator tube (18) to the
main cooling package (1).
18. Install the clamp (12) to the hose (13). Tighten the
clamp (12) to 3 – 5 N·m (2.2 – 3.7 lb ft).
LEIL17TLH0770AB 8
19. Reconnect the cab heating hose (19) to the radiator

tube (18). Install and tighten the clamp (16).
LEIL17TLH0874AA 9
51546954_EN 28/11/2018
10.6 [10.400] / 13
20. Connect the radiator hose (17) to the engine. Install

the clamp (12) to the radiator hose (17). Tighten the
clamp (12) to 3 – 5 N·m (2.2 – 3.7 lb ft).
21. Connect the aftercooler sleeve (10) and the air charge
cooler hose (11) to the main cooling package (1).
22. Install the clamps (9) on the aftercooler sleeve (10)
and the air charge cooler hose (11). Tighten the
clamps (9) to 3 – 5 N·m (2.2 – 3.7 lb ft).
LEIL17TLH0769AB 10
23. Position the coolant reservoir (5) together with the ra-
diator hose (3) on the main cooling package (1).
24. Install the P-clamp (7) to fix the radiator hose (3).
25. Install the nuts (8) with the relevant washers to fix the
P-clamp (7) and the coolant reservoir (5) to the main
cooling package (1).
Tighten the nuts (8) to 6.8 – 8.7 N·m (5.0 – 6.4 lb ft).
LEIL17TLH0768AB 11
26. Install the cable tie (6) to fasten together the radiator
hose (3) and the hose (2).
27. Connect the radiator hose (2) to the main cooling
package (1). Install the relevant bolt and washer
to fix the radiator hose (2). Tighten the bolt to 11 –
13.5 N·m (8.1 – 10.0 lb ft).
28. Connect the hose (2) to the radiator filler cap.
LEIL17TLH0767AB 12
51546954_EN 28/11/2018
10.6 [10.400] / 14
29. Refill the cooling system via the radiator filler cap
(18) with CASE IH AKCELA ACTIFULL™ OT EX-
TENDED LIFE COOLANT. Remove the screw (19)
to allow air to escape from the circuit.
NOTE: make sure to use the proper ratio of water and an-
tifreeze/ coolant. Do not overfill.
LEIL17TLH0772AA 13
30. Refill the hydraulic tank to the required amount.
Next operation:
Engine hood - Install (90.105)
51546954_EN 28/11/2018
10.6 [10.400] / 15
Index
Engine - 10

Engine cooling system - Install - Main cooling package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Engine cooling system - Remove - Main cooling package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Engine cooling system - Static description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
10.6 [10.400] / 16
Engine - 10
Fan and drive - 414

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
10.7 [10.414] / 1
Contents
Engine - 10
Fan and drive - 414
SERVICE
Fan and drive

Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
51546954_EN 28/11/2018
10.7 [10.414] / 2
Engine - Fan and drive
Fan and drive - Remove

WARNING
Rotating parts!
It is forbidden to stand on the platform when the engine is running. Turn off the engine and wait at
least one minute until all moving parts have completely stopped before accessing the platform.
W1200A
WARNING
Heavy objects!
W0398A

draulic pressure.
LEIL17TLH1186AA 1

LEIL17TLH1253AB 2

Remove (90.105).
7. Remove the main cooling package together with the
fan and the fan drive motor from the machine. Refer
to Engine cooling system - Remove - Main cooling
package (10.400).
NOTE: attach a suitable lifting device to support the main
cooling package together with the fan and the fan drive
motor.
51546954_EN 28/11/2018
10.7 [10.414] / 3
8. Support properly the main cooling package (1) by

means of a suitable lifting device.
9. Remove the three bolts (2) with the relevant washers.
Remove the fan drive motor mount (3) together with the
fan drive motor (4) and the fan (5) from the main cooling
package (1).
NOTE: use e suitable lifting device to remove and support
properly the fan drive motor mount (3) together with the fan
drive motor (4) and the fan (5).
LEIL17TLH1294AB 3
10. Remove the nut (6) and the washers (7) that fix the
fan drive motor (4) to the fan (5).
11. Remove the fan drive motor (4) together with the fan
drive motor mount (3) from the fan (5).
12. Remove the bolts (8), the washers (9) and the nuts
(10).
13. Remove the fan drive motor (4) from the fan drive
motor mount (3).
LEIL17TLH1295BB 4
51546954_EN 28/11/2018
10.7 [10.414] / 4
Fan and drive - Install

WARNING
Heavy objects!
W0398A
1. Position the fan drive motor mount (3) on the fan drive
motor (4).
NOTE: use e suitable lifting device to support properly the
fan drive motor mount (3) and the fan drive motor (4).
2. Install the bolts (8), the washers (9) and the nuts (10) to
fix the fan drive motor (4)to the fan drive motor mount
(3).
Tighten the bolts (8) to 69.5 – 94 N·m (51.3 – 69.3 lb
ft).
3. Position the fan (5) on the fan drive motor mount (3)
and the fan drive motor (4) assembly.
4. Install the washer (7) and the nut (6) to fix the fan drive
motor (4)to the fan (5). Tighten the nut (6) to 67 –
74 N·m (49.4 – 54.6 lb ft).
NOTE: apply LOCTITE® 243™ to the nut (6) during the in-
stallation.
LEIL17TLH1295BB 1
5. Position the whole fan drive assembly in the main cool-

ing package (1)
NOTE: use e suitable lifting device to support properly the
fan drive assembly and the main cooling package (1).
6. Install the three bolts (2) with the relevant washers to
fix the fan drive motor mount (3) to the main cooling
package.
Tighten the bolts (2) to 69.5 – 94 N·m (51.3 – 69.3 lb
ft).
LEIL17TLH1294AB 2
Next operation:
Engine cooling system - Install - Main cooling package (10.400)
Engine hood - Install (90.105)
51546954_EN 28/11/2018
10.7 [10.414] / 5
Index
Engine - 10
Fan and drive - 414

Fan and drive - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fan and drive - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
10.7 [10.414] / 6
51546954_EN 28/11/2018
10.7 [10.414] / 7
CNH Industrial Italia S.p.A. viale delle Nazioni, 55 Modena Italy 41122
SERVICE - Technical Publications & Tools
PRINTED IN ITALY
© 2018 CNH Industrial Italia S.p.A. All rights reserved.
No part of the text or illustrations of this publication may be reproduced.
CNH Industrial Italia S.p.A reserves the right to make improvements in design and changes in specifications at
any time without notice and without incurring any obligation to install them on units previously sold. Specifications,
descriptions, and illustrative material herein are as accurate as known at the time of publication, but are subject
to change without notice.
Availability of some models and equipment builds varies according to the country in which the equipment is being
used. For exact information about any particular product, please consult your CASE IH dealer.
CASE IH is a trademark registered in the United States and many other countries, owned or licensed to CNH
Industrial N.V., its subsidiaries or affiliates.
Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or
licensed to CNH Industrial N.V., its subsidiaries or affiliates, are the property of those respective companies.
51546954_EN 28/11/2018
EN
SERVICE MANUAL
Transmission

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
21
Contents
Transmission - 21
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
[21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2
[21.155] Powershift transmission internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3
[21.120] Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4
[21.109] Transmission cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5
[21.700] Torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6
51546954_EN 28/11/2018
21
Transmission - 21
Powershift transmission - 113

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
21.1 [21.113] / 1
Contents
Transmission - 21
TECHNICAL DATA
General specification - 4 forward gears + 3 reverse gears (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General specification - 6 forward gears + 3 reverse gears (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transmission housing
Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FUNCTIONAL DATA
Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mechanical schema - Power schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hydraulic schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Component localization - Pressure measuring points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Exploded view - Engine flange and pump shafts group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Transmission/Converter oil pump
Component localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Front housing
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
SERVICE
Service instruction - Special recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Disassemble - Engine flange and pump shafts group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Assemble - Engine flange and pump shafts group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
(*) See content for specific models
51546954_EN 28/11/2018
21.1 [21.113] / 2
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Transmission/Converter oil pump
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Front housing
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
51546954_EN 28/11/2018
21.1 [21.113] / 3
Transmission - Powershift transmission
Powershift transmission - General specification - 4 forward gears

+ 3 reverse gears
FARMLIFT 633 STAGE IV 6 m (19.7 ft), 99 kW (133 Hp) WE
[FNHZP633NJKE00001 -]
TRANSMISSION MODEL TCH90 SD

MANUFACTURER CARRARO
TECHNICAL DATA
NOMINAL MAXIMUM INPUT TRANSMISSION 820 N·m (604.8 lb ft)
TORQUE
MAXIMUM TRANSMISSION ADMISSIBLE OUTPUT 3045 RPM ( 3500 RPM CONSIDERING AN
SPEED OVERSPEED OF 15%)
PTO SAE-B 2 HOLES (M12XL22 THREAD) AT 8° TO 270 N·m (199.1 lb ft) at 2470 RPM PTO OUTPUT
THE HORIZONTAL PLANE, SPLINE DATA: 13T, PITCH
DIAMETER 16–32, 30° MAXIMUM CONTINUOUS
OPERATING TORQUE
PTO OUTPUT ROTATION DIRECTION COUNTERCLOCKWISE WATCHING AT THE PTO
FLANGE
WEIGHT 352.2 kg (776.5 lb) (WITHOUT OIL AND TORQUE
CONVERTER)
OPERATING TEMPERATURE 60 °C - 100 °C
MAXIMUM TRANSIENT TEMPERATURE PEAK 120 °C AT TORQUE CONVERTER OUTLET PORT
ALLOWED
TRANSMISSION SYSTEM PRESSURE RANGE 16 bar ± 2 bar (THE SUITABLE PRESSURE SWITCH
HAS TO BE ADJUSTED BELOW THIS VALUE,
SUPPLIER APPROVES THE USE OF A SWITCH
ADJUSTED 10.5 bar ± 1 bar)
MAX ADMITTED TILTING ANGLES: LONGITUDINAL:
TRANSVERSAL DIRECTION: 30°
15° INCREASED ANGLE POSITIONS ARE PERMITTED
FOR A SHORT TIME ONLY
Gear ratios Forward Reverse

1st 4.945 4.969
2nd 3.502 2.300
3rd 1.621 1.165
4th 0.821 Not Applicable
Transmission Axle
Bevel
Planetary
Speed Clutches Fired solenoids Ratio Gear Overall Ratio
Drive Ratio
Ratio
1st FL+K1 S2+S4+S7 4.945 86.313
For- 2nd FH+K1 S1+S4+S7 3.502 61.126
32/11 6
ward 3rd FH+K2 S1+S5+S7 1.621 28.294
4th FH+K3 S1+S7 0.821 14.330
1st R+K1 S3+S4+S7 4.969 86.732
Rev-
2nd R+K2 S3+S5+S7 2.300 32/11 6 40.145
erse
3rd R+K3 S3+S7 1.165 20.335
Shifting logic and mode:
after start-up the system wakes-up in MANUAL MODE.
If the machine shut-down in 1st or 2nd speed → Machine starts in 2nd speed
If the machine shut-down in a speed equal or higher than 3rd → Machine starts in 3rd speed
51546954_EN 28/11/2018
21.1 [21.113] / 4
Powershift transmission - General specification - 6 forward gears

+ 3 reverse gears
[FNHZK634NJKE00001 -]
TRANSMISSION MODEL TCH90 SD

MANUFACTURER CARRARO
TECHNICAL DATA
NOMINAL MAXIMUM INPUT TRANSMISSION 820 N·m (604.8 lb ft)
TORQUE
MAXIMUM TRANSMISSION ADMISSIBLE OUTPUT 3045 RPM ( 3500 RPM CONSIDERING AN
SPEED OVERSPEED OF 15%)
PTO SAE-B 2 HOLES (M12XL22 THREAD) AT 8° TO 270 N·m (199.1 lb ft) at 2470 RPM PTO OUTPUT
THE HORIZONTAL PLANE, SPLINE DATA: 13T, PITCH
DIAMETER 16–32, 30° MAXIMUM CONTINUOUS
OPERATING TORQUE
PTO OUTPUT ROTATION DIRECTION COUNTERCLOCKWISE WATCHING AT THE PTO
FLANGE
WEIGHT 352.2 kg (776.5 lb) (WITHOUT OIL AND TORQUE
CONVERTER)
OPERATING TEMPERATURE 60 °C - 100 °C
MAXIMUM TRANSIENT TEMPERATURE PEAK 120 °C AT TORQUE CONVERTER OUTLET PORT
ALLOWED
TRANSMISSION SYSTEM PRESSURE RANGE 16 bar ± 2 bar (THE SUITABLE PRESSURE SWITCH
HAS TO BE ADJUSTED BELOW THIS VALUE,
SUPPLIER APPROVES THE USE OF A SWITCH
ADJUSTED 10.5 bar ± 1 bar)
MAX ADMITTED TILTING ANGLES: LONGITUDINAL:
TRANSVERSAL DIRECTION: 30°
15° INCREASED ANGLE POSITIONS ARE PERMITTED
FOR A SHORT TIME ONLY
Gear ratios Forward Reverse

1st 4.945 4.969
2nd 3.502 2.300
3rd 2.289 1.165
4th 1.621 Not applicable
Transmission Axle
Bevel
Planetary
Speed Clutches Fired solenoids Ratio Gear Overall Ratio
Drive Ratio
Ratio
1st FL+K1 S2+S4+S7 4.945 81.593
2nd FH+K1 S1+S4+S7 3.502 57.783
For- 3rd FL+K2 S2+S5+S7 2.289 37.767
33/12 6
ward 4th FH+K2 S1+S5+S7 1.621 26.751
5h FL+K3 S2+S7 1.159 19.124
6h FH+K3 S1+S7 0.821 13.552
1st R+K1 S3+S4+S7 4.969 81.989
Rev-
2nd R+K2 S3+S5+S7 2.300 33/12 6 37.95
erse
3rd R+K3 S3+S7 1.165 19.223
51546954_EN 28/11/2018
21.1 [21.113] / 5
Shifting logic and mode:

after start-up, the system wakes-up in MANUAL MODE, then the other mode could be selected.
Machine starts in 3rd speed.
MANUAL MODE: all gear speeds manually selected.
SEMI AUTO MODE: speeds from 1st to 3rd manually selected, when the 4th gear is selected the transmission
shifts automatically between 4th and 6th up/down.
FULL AUTO MODE: when the 2nd gear is selected the transmission shifts automatically between 2nd and 6th
up/down.
MANUAL, SEMI and FULL AUTO mode are commanded by a switch in the cab.
Powershift transmission - Torque

Adhesives and tightening torques
Apply the adhesives on the flat contact surfaces, on bolts thread or on curved surfaces of pins and bushes.
NOTE: apply only on the indicated side.
Gasket sealants
Reference Brand and type Technical characteristics Strength
(A1) LOCTITE® 510™ Flat surface sealing High
SUPERBOND ® 529 ADHESIVE
(A2) LOCTITE® 573™ Flat surface sealing Low
SUPERBOND ® 519 ADHESIVE
(A3) LOCTITE® 518™ Uneven surface sealing High
(A4) LOCTITE® 5205 Even surface sealing with possibility of High
micro movements
(A5) LOCTITE® 5188 FLANGE Even and/or uneven surface sealing High
SEALANT with possibility of micro movements
NOTE: (A3) can be used instead of (A1).

NOTE: (A5) can be used instead of (A1), (A2), (A3), (A4).
Thread parts adhesives

(B1) LOCTITE® 542™ Locking of threaded parts Medium
SUPERBOND® 321 ADHESIVE
(B2) LOCTITE® 270 Locking of threaded parts High
(B3) LOCTITE® 986/AVX Locking of threaded parts High, special
SUPERBOND® 438 applications
Fixing parts adhesives

(C1) LOCTITE® 402™ Fixing adhesive Medium bond
SUPERBOND® istant 25
(C2) LOCTITE® 638™ Fixing adhesive Strong bond
(C3) LOCTITE® 542™ Fixing adhesive Medium bond
SUPERBOND® 321 ADHESIVE
(C4) LOCTITE® 496 INSTANT Rubber fixing adhesive Strong bond
ADHESIVE
SUPERBOND® SB14
51546954_EN 28/11/2018
21.1 [21.113] / 6
LEIL18TLH0165HB 1
51546954_EN 28/11/2018
21.1 [21.113] / 7
LEIL18TLH0166HB 2
51546954_EN 28/11/2018
21.1 [21.113] / 8
LEIL18TLH0167HB 3
51546954_EN 28/11/2018
21.1 [21.113] / 9
Transmission housing - Dimension
LEIL18TLH0141HB 1
51546954_EN 28/11/2018
21.1 [21.113] / 10
Powershift transmission - Component identification
LEIL18TLH0423FB 1
1. Powershift (PS), for shifting and reversing 2. Transfer Box (TB), for torque movement to driveline center
TCH90 SD is a Powershift Torque Converter transmission for telehandler, designed to be compatible with typical
vehicles layout. Because of the vehicle boom lateral position, the engine is generally assembled in the opposite side
and the transmission in addition to the usual shifting functionality is used to move the torque to the driveline center.
Both PS and TB modules must be filled with automatic transmission fluid for the following operations:
• Clutches actuation
• Torque converter power transmission
• Gears and bearings lubrication
• Clutches cooling
51546954_EN 28/11/2018
21.1 [21.113] / 11
Powershift transmission - Mechanical schema - Power schematic
LEIL18TLH0416GB 1
A. Direction of rotation 2. Torque converter W280 - STR 1.92/404 Nm

B. View direction 3. Input speed sensor
C. Travelling forward direction 4. Output speed sensor
1. PTO (PTO rpm = Engine rpm/0.97)
51546954_EN 28/11/2018
21.1 [21.113] / 12
51546954_EN 28/11/2018
21.1 [21.113] / 13
Powershift transmission - Hydraulic schema
51546954_EN 28/11/2018
21.1 [21.113] / 14
LEIL18TLH0417JB 1
51546954_EN 28/11/2018
21.1 [21.113] / 15
51546954_EN 28/11/2018
21.1 [21.113] / 16
1. Suction filter 22. Forward low clutch proportional valve

2. Charge pump 23. Forward high clutch proportional valve
3. Charge pump relief valve 24. K3 clutch pressure check port
4. Pump pressure check port 25. K3 clutch piston
5. Filter with by-pass 26. K3 clutch lubrication bush
6. Main pressure check port 27. K2 clutch pressure check port
7. Main pressure regulator 28. K2 clutch piston
8. Torque converter relief valve 29. K2 clutch lubrication bush
9. Torque converter pressure check port 30. K1 clutch pressure check port
10. Torque converter 31. K1 clutch piston
11. Cooler pressure check port 32. K1 clutch lubrication bush
12. Cooling system 33. Reverse clutch pressure check port
13. Temperature sensor 34. Reverse clutch piston
14. Lubrication pressure check port 35. Reverse clutch lubrication bush
15. Proportional control valve 36. Forward low clutch pressure check port
16. Pressure switch 37. Forward low clutch piston
17. Speed clutches control valve 38. Forward low clutch lubrication bush
18. Solenoid valve 39. Forward high clutch pressure check port
19. Solenoid valve 40. Forward high clutch piston
20. Master clutches proportional control valve 41. Forward high clutch lubrication bush
21. Reverse clutch proportional valve
51546954_EN 28/11/2018
21.1 [21.113] / 17
Powershift transmission - Component localization - Pressure

measuring points
LEIL18TLH0997H 1
51546954_EN 28/11/2018
21.1 [21.113] / 18
Item Description Signal ID Value Interface

6 Transmission main pressure (*) Pmain 16 bar ± 2 bar 3/4”-16 UNF
9 Torque converter inlet pressure (*) Ptc 10 bar 9/16”-18 UNF 2B
maximum
11 Oil cooler inlet pressure (Torque converter outlet) (*) Pcooler 9/16”-18 UNF 2B
14 Oil lubrication pressure (*) Plub 9/16”-18 UNF 2B
24 K3 clutch pressure (*) PK3 16 bar ± 2 bar 9/16”-18 UNF 2B
27 K2 clutch pressure PK2 16 bar ± 2 bar G 1/4”-19 UNI ISO
228
30 K1 clutch pressure PK1 16 bar ± 2 bar G 1/4”-19 UNI ISO
228
33 Reverse clutch pressure (*) PR 16 bar ± 2 bar 9/16”-18 UNF 2B
36 Forward low clutch pressure (*) PFL 16 bar ± 2 bar 9/16”-18 UNF 2B
39 Forward high clutch pressure (*) PFH 16 bar ± 2 bar 9/16”-18 UNF 2B
NOTE: carry out the measurements at 900 – 2000 RPM with oil temperature 80°.
NOTE: for the items numbering refer to Powershift transmission - Hydraulic schema (21.113).
NOTE: install the diagnostic coupler (1) to the pressure
ports to read the pressure. For pressure ports (27) and
(30), it is necessary to install also the 90° elbow (2).
LEIL18TLH1206AA 2
51546954_EN 28/11/2018
21.1 [21.113] / 19
Access to pressure ports

1. Pressure ports (27) and (30) are located near the
frame side wall in the engine compartment. To gain
access to the pressure ports (27) and (30) remove the
engine air filter.
LEIL18TLH1206B 3
2. Open simply the engine hood to gain access to the

pressure ports (6), (9) and (11).
3. Remove the plate on the front side of the lower hood
to gain access to the pressure ports (33) and (36).
LEIL18TLH1202AB 4
4. Open the lower hood electro-fans panel to gain access

to the pressure ports (14) and (24).
LEIL18TLH1203AB 5
51546954_EN 28/11/2018
21.1 [21.113] / 20
5. To gain access to the pressure port (39), open the

battery compartment panel and remove the support
bracket with the remote engine oil filter.
LEIL18TLH1204AA 6
51546954_EN 28/11/2018
21.1 [21.113] / 21
Powershift transmission - Exploded view - Engine flange and pump

shafts group
Engine flange and pump shafts group
LEIL18TLH0266FB 1
1. Converter support flange (axis (A)) 12. Ball bearing

2. Flange fixing bolts 13. Shaft (axis (F))
3. Bushing 14. Pin
4. Seal ring 15. Roller bearing
5. Snap ring 16. Snap ring
6. Needle bearing 17. Gear (axis (F))
7. Seal ring 18. Roller bearing
8. Gear 19. Needle bearing
9. Engine flange 20. Gear with shaft (axis (G))
10. Bolt 21. Ball bearing
11. Snap ring
51546954_EN 28/11/2018
21.1 [21.113] / 22
Pump shafts group
LEIL18TLH0267FB 2
1. Converter support flange (axis (A)) 16. Snap ring

2. Flange fixing bolts 17. Gear (axis (F))
3. Bushing 18. Roller bearing
13. Shaft (axis (F)) 19. Needle bearing
14. Pin 20. Gear with shaft (axis (G))
15. Roller bearing 21. Ball bearing
51546954_EN 28/11/2018
21.1 [21.113] / 23
Engine flange group
LEIL18TLH0293FA 3
4. Seal ring 9. Engine flange

5. Snap ring 10. Bolt
6. Needle bearing 11. Snap ring
7. Seal ring 12. Ball bearing
8. Gear
51546954_EN 28/11/2018
21.1 [21.113] / 24
Transmission housing - Exploded view

Oil pipe assembly
LEIL18TLH0350GA 1
51546954_EN 28/11/2018
21.1 [21.113] / 25
Oil conveyor assembly
LEIL18TLH0351HA 2
51546954_EN 28/11/2018
21.1 [21.113] / 26
Shafts assembly
LEIL18TLH0352HB 3
51546954_EN 28/11/2018
21.1 [21.113] / 27
Rear housing assembly
LEIL18TLH0353HB 4
51546954_EN 28/11/2018
21.1 [21.113] / 28
(A), (B), (C), (D) shafts axes
1. Rear fastening bolts 5. Front housing

2. Rear housing 6. Front fastening bolts
3. O-ring 7. Nut
4. O-rings 8. Bolt
51546954_EN 28/11/2018
21.1 [21.113] / 29
Transmission/Converter oil pump - Component localization
LEIL18TLH0255FB 1
1. Housing 5. Flange
2. Oil pump 6. Bolt
3. Bolt 7. O-ring
4. O-ring
51546954_EN 28/11/2018
21.1 [21.113] / 30
Front housing - Exploded view

Idler gear group assembly
LEIL18TLH0321FB 1
1. Idler gear 4. Washer

2. Bearing 5. Fastening bolt
3. Bearing
51546954_EN 28/11/2018
21.1 [21.113] / 31
Axes of shafts
LEIL18TLH0337FB 2
51546954_EN 28/11/2018
21.1 [21.113] / 32
Powershift transmission - Service instruction - Special

recommendations
NOTE: before starting any disassembly and assembly operations, read carefully the following recommendations.
Shaft seals
Respect the following recommendations during the
shaft seal assembly.
1. Do not damage the seals while assembling the shaft
2. Clean the shaft very carefully and ensure that the part
in contact with the shaft seal is not damaged, cut or out
of roundness
LEIL18TLH0148AB 1
3. Assemble the seals so that the lip is fitted towards the

oil side
LEIL18TLH0149AA 2
4. Lubricate seal lips (use oil) and fill 3/4 of seal cavity with
grease.
LEIL18TLH0150AA 3
51546954_EN 28/11/2018
21.1 [21.113] / 33
5. Use appropriate drivers.

NOTICE: DO NOT use a hammer directly on the seals.
LEIL18TLH0151AA 4
O-rings
1. Lubricate adequately before installing the O-rings at the
proper place and avoid O-ring rolling while inserting the
shaft.
LEIL18TLH0152AA 5
Adjusting shims
Respect the following recommendations during the ad-
justment shims assembly.
1. Use appropriate adjusting shims and measure each
one separately.
2. Complete group measurement or stampings on the
shims are not always reliable: check.
LEIL18TLH0153AA 6
51546954_EN 28/11/2018
21.1 [21.113] / 34
Bearings
bearings assembly.
1. Before the bearings installation, clean, check and lubri-
cate the bearings.
2. Heat up the bearings to 80 – 90 °C (176 – 194 °F)
before assembling the bearings onto their respective
shafts or to cool them (dry ice) before inserting the
bearings into the corresponding bore.
LEIL18TLH0154AA 7
3. Always use suitable extractors to remove the bearings.
LEIL18TLH0155AA 8
Split pins
Respect the following recommendations during the split
pins assembly.
1. Before assembling elastic pins, make sure that the pin
notch is oriented towards the stressing force.
2. Spiral elastic pins do not need orientation.
LEIL18TLH0156AA 9
51546954_EN 28/11/2018
21.1 [21.113] / 35
Adhesive and sealant

Respect the following recommendations during the ad-
hesive and sealant application.
1. Use adhesive and sealant as advised by manufacturer
specifications.
2. Do not use adhesive or sealant where similar products
has been applied previously. Totally remove the old
product before applying the new one.
3. Ensure that parts to be sealed are clean, dry and com-
pletely grease free (as shown in figure 10) in the appli-
cation area.
LEIL18TLH0157AA 10
Oil drain
WARNING
Chemical hazard!
When handling fuel, lubricants, and other ser-
vice chemicals, follow the manufacturer's in-
structions. Wear Personal Protective Equip-
ment (PPE) as instructed. Do not smoke or use
open flame. Collect fluids in proper contain-
ers. Obey all local and environmental regula-
tions when disposing of chemicals.
Failure to comply could result in death or seri-
ous injury.
W0371A
Prior to carrying out disassembling operations, drain

the transmission oil.
Cleaning
transmission cleaning operations.
1. Wash all moving parts accurately with diesel fuel or
kerosene.
2. Gasoline and watery alkaline solutions are forbidden.
3. Do not wash with steam or hot water, as it will be very
difficult to eliminate surface humidity.
4. Do not wash with steam or hot water, as it will be very
difficult to eliminate surface humidity.
5. After the cleaning operations, cover all the surfaces
with lubricant so as to protect from future oxidation.
51546954_EN 28/11/2018
21.1 [21.113] / 36
Checks
transmission check operations.
1. Check that all groves are not worn out or damaged.
2. Replace spoiled parts with original spare parts.
3. Before the reassembly, replace the seals on rotating
shafts.
4. Examine accurately all bearings, external rings which
may be still stuck in their position and pivot pins on
which rolls rotate.
5. Replace worn out or damaged components.
LEIL18TLH0158AB 11
6. Gears should not be spoiled and teething should not be

excessively worn out. Teeth smoothing should not be
deteriorated.
LEIL18TLH0159AA 12
Ends of flanges and special tools

Be careful when hammering special tool or flange ends,
in order to avoid jeopardizing functionality and integrity
of either the tools or the components on which you are
operating.
51546954_EN 28/11/2018
21.1 [21.113] / 37
Powershift transmission - Grease

Grease in assembly
NOTICE: lubricate all brake pistons seals and O-rings with TUTELA MULTI -PURPOSE EP GREASE 251H, GR-9.
Grease application in assembly

TUTELA MULTI -PURPOSE EP GREASE 251H, GR-9 Apply on the indicated surfaces
51546954_EN 28/11/2018
21.1 [21.113] / 38
LEIL18TLH0164HB 1
51546954_EN 28/11/2018
21.1 [21.113] / 39
Powershift transmission - Remove

WARNING
Heavy objects!
W0398A
CAUTION
Pinch hazard!
Always use suitable tools to align mating parts. DO NOT use your hand or fingers.
C0044A
NOTICE: do not stand under suspended loads. Beware of persons in the nearby of loads to be lifted.
1. Remove the engine together with the transmission from
the machine. Place the assembly on appropriate stand.
Refer to Engine - Remove (10.001).
2. Loosen the screws (1) and open the cover (3).
3. Using a crowbar on the crankshaft pulley, align the
screws (2). Remove the screws (2) (total 4 screws).
LEIL16TLH0040AB 1
4. Attach a suitable host equipment to support the trans-

mission.
5. Remove the fixing screws (4) (quantity 10).
6. Remove the transmission from the engine.
LEIL18TLH0920AB 2
51546954_EN 28/11/2018
21.1 [21.113] / 40
Powershift transmission - Install

WARNING
Heavy objects!
W0398A
CAUTION
Pinch hazard!
C0044A
NOTICE: do not stand under suspended loads. Beware of persons in the nearby of loads to be lifted.
1. Attach a suitable host equipment to support the trans-
mission.
2. Join the transmission with the engine. Rotate the flex
plate located on the transmission so that one of the four
threaded holes on the flex plate (5) can be visible from
the opening on the engine flange (see figure 3).
LEIL18TLH0921AB 1
3. Install the screws (4) (quantity 10). Do not tighten at

this step.
LEIL18TLH0920AB 2
51546954_EN 28/11/2018
21.1 [21.113] / 41
4. Use a crowbar on the crankshaft pulley to align the

holes of the flywheel with the flex plate (5) hole.
5. Install the screw (2). Do not tighten at this step.
6. Repeat step 5 for the other 3 screws (2). Tighten the
four screws (2) to 60 – 66 N·m (44.3 – 48.7 lb ft).
7. Close the cover (3).
LEIL16TLH0040AB 3
8. Tighten the 10 screws (4) to 23 – 27 N·m (17 – 19.9 lb

ft).
LEIL18TLH0920AB 4
9. Install the engine and transmission assembly on the

machine. Refer to Engine - Install (10.001).
51546954_EN 28/11/2018
21.1 [21.113] / 42
Powershift transmission - Disassemble - Engine flange and pump

shafts group
WARNING
Heavy objects!
W0398A
CAUTION
Pinch hazard!
C0044A
Prior operation:
Powershift transmission - Remove (21.113)
Torque converter - Remove (21.700)
Gearbox housing - Remove - Transfer box TB427 (21.120)
Transmission control valve - Remove - Hydraulic control valve blocks (21.135)
Transmission/Converter oil pump - Remove (21.113)
Engine flange
1. Drain oil from the transmission. Install the transmission
on a proper stand.
NOTICE: accidental fall of transmission heavy parts can
result in serious injury to the operator; verify that the sup-
port is stable and correctly anchored, check that the whole
transmission group is securely fastened to the support.
LEIL18TLH0174AA 1
2. Unscrew the fastening bolts and remove the engine

flange.
LEIL18TLH0289AA 2
51546954_EN 28/11/2018
21.1 [21.113] / 43
3. Remove the seal ring to remove the shaft.

NOTE: destructive operation for the seal ring: replace the
seal ring. Remove only the elements that need to be re-
placed or overhauled.
LEIL18TLH0314AA 3
4. Remove the snap ring.
LEIL18TLH0308AA 4
5. Overturn the engine flange and remove the shown seal

ring.
NOTE: destructive operation for the seal ring: replace the
seal ring.
LEIL18TLH0305AA 5
6. Remove the shaft and disassemble other parts.
LEIL18TLH0303AA 6
51546954_EN 28/11/2018
21.1 [21.113] / 44
7. Remove the shown snap ring to disassemble the ball

bearing from the engine flange.
LEIL18TLH0297AA 7
Pump shafts group

8. Clean with care the coupling surface, remove the oil
where present.
LEIL18TLH0290AA 8
9. Remove the whole assembly on axis (G) from the trans-

mission housing.
Remove only the elements that need to be replaced or
overhauled
NOTICE: replace the damaged or worn parts.
LEIL18TLH0288AA 9
10. Remove the needle bearings.
LEIL18TLH0283AA 10
51546954_EN 28/11/2018
21.1 [21.113] / 45
11. Remove the gear from axis (F).

Remove only the elements that need to be replaced
or overhauled
NOTICE: replace the damaged or worn parts.
LEIL18TLH0291AA 11
12. Remove the shaft.
LEIL18TLH0292AB 12
13. Remove the fastening bolts of converter support

flange on axis (A).
LEIL18TLH0269AA 13
14. Remove the converter support flange.
LEIL18TLH0268AA 14
51546954_EN 28/11/2018
21.1 [21.113] / 46
Powershift transmission - Assemble - Engine flange and pump

shafts group
WARNING
Heavy objects!
W0398A
CAUTION
Pinch hazard!
C0044A
NOTE: for parts numbering and axes reference, see Powershift transmission - Exploded view - Engine flange
and pump shafts group (21.113).
1. Install the transmission on a proper stand.
2. Install the converter support flange on axis (A).
LEIL18TLH0268AA 1
3. Install and tighten the flange fixing bolts.
LEIL18TLH0269AA 2
51546954_EN 28/11/2018
21.1 [21.113] / 47
4. CAUTION
Burn hazard!
Always wear heat-resistant protective gloves
when handling heated parts.
Failure to comply could result in minor or mod-
erate injury.
C0047A
Heat the bush (3) to 150 °C (302 °F).

5. Clean with care the coupling surface of bushing.
LEIL18TLH0270AA 3
6. Install the bush (3) in the shown position.
LEIL18TLH0271AB 4
7. Install the snap ring on the gear of the axis (F) with
proper pliers.
LEIL18TLH0272AA 5
51546954_EN 28/11/2018
21.1 [21.113] / 48
8. Check that snap ring is completely seated in its groove
LEIL18TLH0273AA 6
9. Place the outer ring of the roller bearing (18) on the

gear.
LEIL18TLH0274AA 7
10. Use a proper driver and hammer to force the outer ring
of the roller bearing (18) on the gear.
LEIL18TLH0275AA 8
11. Overturn the gear.

Use a proper driver and hammer to force the outer ring
of the second roller bearing (15) on the gear.
LEIL18TLH0276AA 9
51546954_EN 28/11/2018
21.1 [21.113] / 49
12. CAUTION
Burn hazard!
erate injury.
C0047A
Heat the inner ring of the roller bearing (15) to 140 °C

(284 °F).
13. Clean with care the shaft (13) with the pin (14).
NOTE: reinstall the pin (14) if previously removed.
LEIL18TLH0908AB 10
14. Place on the shaft (13) the heated roller bearing (15)
ring and the gear in the shown position. Force the
group on the gear, by using a proper driver and a
press.
LEIL18TLH0278AA 11
51546954_EN 28/11/2018
21.1 [21.113] / 50
15. Install the whole assembly on axis (F) in the transmis-

sion housing.
NOTICE: install the whole group gear/shaft with the lock
pin (14) in the position shown in figure 13.
LEIL18TLH0279AA 12
LEIL18TLH0280AB 13
16. CAUTION
Burn hazard!
erate injury.
C0047A
Heat the inner ring of the roller bearing (18) to 140 °C

(284 °F).
17. Use a proper driver and hammer to force the inner ring
of roller bearing (18) into gear and on shaft.
LEIL18TLH0281AA 14
51546954_EN 28/11/2018
21.1 [21.113] / 51
18. Verify the correct assembly of the group on axis (F).
LEIL18TLH0282AA 15
19. Position the needle bearing on the seat of the axis (G).
LEIL18TLH0283AA 16
20. Use a suitable driver and hammer to force the needle

bearing into its seat.
LEIL18TLH0284AA 17
21. Clean with care the gear with shaft. Position the group
as shown.
LEIL18TLH0285AA 18
51546954_EN 28/11/2018
21.1 [21.113] / 52
22. Place the ball bearing on the gear.
LEIL18TLH0286AA 19
23. Use a suitable driver and hammer to force the ball

LEIL18TLH0287AA 20
24. Install the whole assembly on the axis (G) in the trans-
mission housing.
LEIL18TLH0288AA 21
Engine flange
25. Clean with care the engine flange and place the en-
gine flange on a workbench.
LEIL18TLH0294AA 22
51546954_EN 28/11/2018
21.1 [21.113] / 53
26. Place the ball bearing in the relevant seat.
LEIL18TLH0295AA 23
27. Use a suitable driver and hammer to force the ball

LEIL18TLH0296AA 24
28. Install the snap ring. Check that snap ring is com-
pletely seated in its groove.
LEIL18TLH0297AA 25
29. Position the gear (8) as shown. Clean with care the
bearing seat.
LEIL18TLH0298AA 26
51546954_EN 28/11/2018
21.1 [21.113] / 54
30. Position the needle bearing (6) on the gear (8).

NOTICE: the needle bearing (6) must be oriented with the
flat side (denoted by marking) upwards (see also figure 28).
LEIL18TLH0299AB 27
LEIL18TLH0300AB 28
31. Use a suitable driver and hammer to force the needle

LEIL18TLH0301AA 29
NOTICE: the needle bearing (6) must be oriented as shown

in figure 30. Push the needle bearing (6) to the end.
LEIL18TLH0302AB 30
51546954_EN 28/11/2018
21.1 [21.113] / 55
32. Install the gear (8) in the engine flange.
LEIL18TLH0303AA 31
33. Use a suitable driver and hammer to force the whole

group into its seat.
LEIL18TLH0304AA 32
34. Install a new seal ring.
LEIL18TLH0305AA 33
35. Check that the seal ring is completely seated in its

groove to avoid damage during assembly.
LEIL18TLH0306AA 34
51546954_EN 28/11/2018
21.1 [21.113] / 56
36. Overturn the engine flange on the workbench.
LEIL18TLH0307AA 35
37. Install the shown snap ring.
LEIL18TLH0308AA 36
38. Check that the snap ring is completely seated in its

groove. Align the snap ring lugs with the bearing lu-
brication hole.
LEIL18TLH0309AA 37
NOTICE: align the snap ring lugs with the bearing lubrica-
tion hole. This is essential to ensure proper lubrication of
the bearing.
LEIL18TLH0310AB 38
51546954_EN 28/11/2018
21.1 [21.113] / 57
39. Lubricate the seal ring (12) with prescribed grease.

NOTE: see Powershift transmission - Grease (21.113)
for more information.
LEIL18TLH0311AA 39
40. Place a new seal ring (12) in the shown position.
LEIL18TLH0312AA 40
41. Use a suitable driver and hammer to install the new

seal ring (12).
LEIL18TLH0313AA 41
42. Check that the seal ring (12) is properly installed.
LEIL18TLH0314AA 42
51546954_EN 28/11/2018
21.1 [21.113] / 58
43. If necessary, remove the old adhesive from the trans-

mission housing using a scraper.
LEIL18TLH0315AA 43
44. Clean with care the coupling surface.
LEIL18TLH0290AA 44
45. Apply the prescribed sealant on the coupling surface.

NOTE: see Powershift transmission - Torque (21.113)
46. Spread the sealant evenly with a suitable roller.
LEIL18TLH0316AA 45
47. If necessary, remove the old adhesive from the engine

flange using a scraper.
LEIL18TLH0317AA 46
51546954_EN 28/11/2018
21.1 [21.113] / 59
48. Clean with care the coupling surface.
LEIL18TLH0318AA 47
49. Install the engine flange to transmission housing.
LEIL18TLH0319AA 48
50. Install and tighten the fixing bolts.

NOTE: see Powershift transmission - Torque (21.113)
51. Remove the excess of sealant in the bonding area of
the transmission half-housings.
LEIL18TLH0320AA 49
51546954_EN 28/11/2018
21.1 [21.113] / 60
Transmission housing - Disassemble

WARNING
Heavy objects!
W0398A
CAUTION
Pinch hazard!
C0044A
Prior operation:
Powershift transmission - Disassemble - Engine flange and pump shafts group (21.113)
Front housing - Disassemble (21.113)
1. Drain oil from the transmission.

Install the transmission on a proper stand.
LEIL18TLH0174AA 1
2. Remove the seal ring on the shaft axis (D).

NOTE: destructive operation for the seal ring. Replace the
seal ring.
3. Remove only the parts that need replacement or over-
hauling. For correct removal of seals and bearings re-
fer to Powershift transmission - Service instruction
- Special recommendations (21.113).
LEIL18TLH0390AB 2
51546954_EN 28/11/2018
21.1 [21.113] / 61
4. Remove the front fastening bolts.
LEIL18TLH0388AA 3
5. Overturn the unit.

Remove the rear fastening bolts.
LEIL18TLH0387AA 4
6. Hook the transmission rear housing with suitable lifting

system.
NOTICE: accidental fall of the transmission rear housing
can result in serious injury to the operator. Verify that the
unit is securely fastened.
7. Remove the transmission rear housing. Place the
transmission rear housing on a workbench.
8. Remove the shaft on the axis (A). Take care not to
damage the seals.
LEIL18TLH0393AA 5
51546954_EN 28/11/2018
21.1 [21.113] / 62
9. Loosen the fastening bolts of oil conveyor before re-

moving the shafts.
LEIL18TLH0394AA 6
10. Remove the shaft on the axis (D). Take care not to
damage the relative seal, if the seal is still in the hous-
ing.
LEIL18TLH0395AA 7
11. Remove the shaft on the axis (B). Take care not to
damage the seals.
LEIL18TLH0396AA 8
12. Remove the bolt (8) from the outside of the front hous-
ing (5) to the bracket and remove the nut (7) inside the
front housing (5).
LEIL18TLH0397AA 9
51546954_EN 28/11/2018
21.1 [21.113] / 63
13. Collect the bracket and the nut (7) inside the front
housing (5).
LEIL18TLH0398AA 10
14. Remove the shaft on the axis (C). Take care not to
damage the seals.
LEIL18TLH0399AA 11
15. Remove the fastening screw of oil conveyor. Remove

the oil conveyor.
LEIL18TLH0400AA 12
16. Remove the pipe fastening bolt from the front housing
(5).
17. Remove the oil pipe from the front housing (5). Re-
move the O-Ring if necessary.
NOTE: destructive operation for the O-Ring. Replace the
O-Ring.
LEIL18TLH0401AA 13
51546954_EN 28/11/2018
21.1 [21.113] / 64
Transmission housing - Assemble

WARNING
Heavy objects!
W0398A
CAUTION
Pinch hazard!
C0044A
1. Install the transmission on a proper stand.

LEIL18TLH0345AB 1
2. Lubricate with care the seats of bearings and seal rings

of shafts using clean transmission oil.
LEIL18TLH0354AA 2
3. Lubricate the seal rings of shaft on the axis (C). Use

clean transmission oil.
NOTE: see Figure 3 in Transmission housing - Exploded
view (21.113).
LEIL18TLH0355AA 3
51546954_EN 28/11/2018
21.1 [21.113] / 65
4. Overturn and assemble the shaft on axis (C). Take care

not to damage the seals.
LEIL18TLH0356AA 4
5. Place the bracket and nut (7) inside the housing (5).
LEIL18TLH0357AA 5
6. Install the bolt (8) with the relevant washer from the
outside of housing (5) to the bracket and nut (7) inside
the housing (see Figure 5).
Tighten the bolt (8) to the prescribed torque.
view (21.113).
LEIL18TLH0358AA 6
7. Assemble a new O-Ring on the shown oil pipe and

lubricate with proper grease.
view (21.113).
LEIL18TLH0359AA 7
51546954_EN 28/11/2018
21.1 [21.113] / 66
8. Install and push the oil pipe at the bottom in the shown
position.
LEIL18TLH0360AA 8
9. Install the fastening bolt to the housing.
LEIL18TLH0361AA 9
10. Tighten the fastening bolt to the prescribed torque.
LEIL18TLH0362AA 10
11. Install the oil conveyor as shown.
LEIL18TLH0363AA 11
51546954_EN 28/11/2018
21.1 [21.113] / 67
12. Install the fastening bolts. Do not tighten the fastening

bolts at this step.
LEIL18TLH0364AA 12
13. Install the fastening bolts with the relevant washer to

the conveyor. Do not tighten the fastening bolts at this
step.
LEIL18TLH0365AA 13
14. Lubricate with care the seats of bearing and seal rings
on axis (B) using clean transmission oil.
view (21.113).
LEIL18TLH0366AA 14
15. Lubricate the seal rings of shaft on axis (B) using clean
transmission oil.
view (21.113).
LEIL18TLH0367AA 15
51546954_EN 28/11/2018
21.1 [21.113] / 68
16. Overturn and assemble the shaft on axis (B). Take

care not to damage the seals.
Check that all gears are correctly coupled.
LEIL18TLH0368AA 16
17. Overturn and assemble the shaft on axis (D) taking

care not to damage relative seal in (if already assem-
bled in the housing) Check that all gears are correctly
coupled.
NOTE: lubricate the shaft end.
LEIL18TLH0369AA 17
18. Tighten the shown conveyor fastening bolt to the pre-

scribed torque.
LEIL18TLH0370AA 18
19. Tighten the shown fastening bolt to the prescribed

torque.
LEIL18TLH0371AA 19
51546954_EN 28/11/2018
21.1 [21.113] / 69
20. Tighten the shown fastening bolt to the prescribed

torque.
LEIL18TLH0372AA 20
21. Lubricate with care the seats of bearing and seal rings
on axis (A) using clean transmission oil.
view (21.113).
LEIL18TLH0373AA 21
22. Lubricate the seal ring of shaft on axis (A) using clean
transmission oil.
view (21.113).
LEIL18TLH0374AA 22
23. Overturn and assemble the shaft on axis (A). Take

care not to damage the seals..
LEIL18TLH0375AA 23
51546954_EN 28/11/2018
21.1 [21.113] / 70
24. Check that all gears are correctly coupled.
LEIL18TLH0376AA 24
25. Lubricate and assemble a new O-Ring (3) as shown.

view (21.113).
LEIL18TLH0377AB 25
26. Lubricate and assemble two new O-Rings (4) as

shown.
view (21.113).
LEIL18TLH0378AB 26
27. Apply and spread the prescribed sealant evenly on the

housing coupling surface, with a suitable roller.
LEIL18TLH0379AA 27
51546954_EN 28/11/2018
21.1 [21.113] / 71
28. Place the rear housing on a workbench.

Clean with care the bearings seats and all coupling
surfaces.
LEIL18TLH0380AB 28
29. WARNING
Avoid injury!
Parts are very cold! Liquid nitrogen can cause
severe frostbite. Always wear protective
gloves and a face shield when you use liquid
nitrogen.
Failure to comply could result in death or seri-
ous injury.
W1548A
Cool the bearing cups for rear housing in liquid nitro-

gen.
30. Assemble the bearing cups in the rear housing.
NOTICE: orient the cups as shown.
NOTE: it is possible to install the bearing cups without cool-
ing using a press and suitable driver.
LEIL18TLH0381AA 29
31. Push the bearing cup on axis (A) to the end, with suit-
able driver and hammer.
LEIL18TLH0382AA 30
51546954_EN 28/11/2018
21.1 [21.113] / 72
32. Push the bearing cup on axis (B) to the end, with suit-
LEIL18TLH0383AA 31
33. Push the bearing cup on axis (C) to the end, with suit-
LEIL18TLH0384AA 32
34. Push the bearing cup on axis (D) to the end, with suit-
LEIL18TLH0385AA 33
35. Attach the transmission rear housing to a suitable lift-

ing device. Place horizontally the front housing and
shafts assembly, then place the rear housing on front
housing by keeping the rear housing horizontal (use a
spirit level).
NOTE: carefully insert the rear housing on the shafts, so
as not to damage the seal rings.
LEIL18TLH0386AA 34
51546954_EN 28/11/2018
21.1 [21.113] / 73
36. Install and tighten the rear fastening bolts to the pre-
scribed torque.
Remove excess of sealant in the bonding area of the
housings
LEIL18TLH0387AA 35
37. Overturn the unit.

Install and tighten the front fastening bolts to the pre-
scribed torque.
Remove excess of sealant in the bonding area of the
housings.
LEIL18TLH0388AA 36
38. Lubricate a new seal ring with prescribed grease.
LEIL18TLH0389AA 37
39. Place the new seal ring in shown position.
LEIL18TLH0390AB 38
51546954_EN 28/11/2018
21.1 [21.113] / 74
40. Use a proper driver and hammer to install the seal

ring.
LEIL18TLH0391AA 39
41. Check that the seal ring is properly installed.
LEIL18TLH0392AA 40
51546954_EN 28/11/2018
21.1 [21.113] / 75
Transmission/Converter oil pump - Remove

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A
1. Drain oil from transmission.

Install the transmission on the appropriate special
stand.
2. Remove the bolts (6).
Remove the flange (5).
LEIL18TLH0264BB 1
51546954_EN 28/11/2018
21.1 [21.113] / 76
NOTE: remove only the elements that need to be replaced

or overhauled. Replace damaged or worn O-ring.
LEIL18TLH0261AB 2
NOTE: if the flange has been removed, it is advisable to

replace the O-ring of oil pump.
LEIL18TLH0260AA 3
3. Remove the bolts (3).

Extract the oil pump (2).
LEIL18TLH0265BB 4
51546954_EN 28/11/2018
21.1 [21.113] / 77
Transmission/Converter oil pump - Install

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A
1. Install the transmission on the appropriate special

stand.
2. Clean with care the oil pump seat on the housing (1).
Apply a thin film of transmission oil on the coupling seat.
LEIL18TLH0256AA 1
3. Clean with care the oil pump (2).

Apply a thin film of transmission oil on the coupling seat.
LEIL18TLH0257AA 2
51546954_EN 28/11/2018
21.1 [21.113] / 78
4. Assemble the oil pump (2) matching the holes of fas-

tening bolts.
LEIL18TLH0258AA 3
5. Assemble the bolts (3).

Tighten the bolts to prescribed torque.
LEIL18TLH0259AA 4
6. Lubricate and assemble new O-ring (4) to the pump (2).
LEIL18TLH0260AA 5
7. Lubricate and assemble new O-ring (7) to the flange

(5).
LEIL18TLH0261AB 6
51546954_EN 28/11/2018
21.1 [21.113] / 79
8. Assemble the flange (5).
LEIL18TLH0262AA 7
9. Assemble the bolts (6).

LEIL18TLH0263AA 8
51546954_EN 28/11/2018
21.1 [21.113] / 80
Front housing - Disassemble

WARNING
Heavy objects!
W0398A
CAUTION
Pinch hazard!
C0044A
Prior operation:
Idler gear group

1. Use a suitable lifting device to lift and move the trans-
mission front housing.
2. Install the transmission front housing to a suitable sup-
port tool or stand.
LEIL18TLH0323AA 1
3. Remove the fixing bolt and the relevant washer.
LEIL18TLH0334AA 2
51546954_EN 28/11/2018
21.1 [21.113] / 81
NOTICE: lock the gear rotation by using the shown holes.
LEIL18TLH0333AB 3
4. Push out the idler gear shaft with suitable driver and
hammer.
LEIL18TLH0331AA 4
5. Collect and remove the bearing cone (3) from the idler
gear assembly.
LEIL18TLH0330AA 5
6. Collect and remove the gear/bearing group.
LEIL18TLH0329AA 6
51546954_EN 28/11/2018
21.1 [21.113] / 82
7. Remove the bearing cone (2) from the idler gear (1).
LEIL18TLH0327AA 7
Shafts bearing cups

8. Remove the cups from front housing using an appro-
priate extractor.
LEIL18TLH0348AA 8
9. Do the same to remove other cups from the front hous-

ing.
NOTE: remove only the bearing cups that must be re-
placed.
LEIL18TLH0349AA 9
51546954_EN 28/11/2018
21.1 [21.113] / 83
Front housing - Assemble

WARNING
Heavy objects!
W0398A
CAUTION
Pinch hazard!
C0044A
1. Install the transmission front housing to a suitable sup-

port tool or stand.
LEIL18TLH0338AA 1
Shafts bearing cups

2. Install the bearing cup on axis (C).
NOTICE: orient the bearing cup as shown.
LEIL18TLH0339AB 2
3. Push the bearing cup to the end, with a suitable driver

and hammer.
LEIL18TLH0340AB 3
51546954_EN 28/11/2018
21.1 [21.113] / 84
4. Install the other bearings cups in the front housing.

NOTICE: orient the bearing cups as shown.
LEIL18TLH0341AA 4
5. Push the bearing cup on axis (A) to the end, with a

suitable driver and hammer.
LEIL18TLH0342AB 5
6. Push the bearing cup on axis (B) to the end, with a

LEIL18TLH0343AB 6
7. Push the bearing cup on axis (D) to the end, with a

LEIL18TLH0344AB 7
51546954_EN 28/11/2018
21.1 [21.113] / 85
8. Check that the bearing cups group is properly installed

as shown in figure 8.
LEIL18TLH0345AB 8
Idler gear group

9. Attach a suitable support fastening device to the front
housing.
LEIL18TLH0322AA 9
10. Rotate the front housing as shown. Lock the front

housing in the shown position.
LEIL18TLH0324AA 10
11. Install the indicated bearing cup in the relevant seat,

using proper driver and hammer.
NOTE: push the bearing cup to the end.
LEIL18TLH0325AA 11
51546954_EN 28/11/2018
21.1 [21.113] / 86
12. Install the bearing cup on seat on the opposite side of

the front housing.
NOTE: push the bearing cup to the end.
LEIL18TLH0326AA 12
13. Place the bearing cone (2) on the idler gear (1).
LEIL18TLH0327AA 13
14. Push the bearing cone (2) on the idler gear (1) as
shown.
NOTE: push the bearing cone (2) to the end.
LEIL18TLH0328AA 14
15. Install the gear/bearing group as shown in figure 15.
LEIL18TLH0329AA 15
51546954_EN 28/11/2018
21.1 [21.113] / 87
16. Install the second bearing cone (3) on the opposite

side.
LEIL18TLH0330AA 16
17. Push the bearing cone (3) in the relevant seat, with a
NOTE: push the bearing cone (3) to the end.
LEIL18TLH0331AA 17
18. Install the fastening bolt with the relevant washer. Do

not tighten at this step.
LEIL18TLH0332AA 18
19. Lock the gear rotation by using the shown holes.
LEIL18TLH0333AB 19
51546954_EN 28/11/2018
21.1 [21.113] / 88
20. Tighten the fastening bolt to prescribed torque.
LEIL18TLH0334AA 20
21. Check that the idler gear group is correctly installed.
LEIL18TLH0335AA 21
22. Check the free rotation of the idler gear.
LEIL18TLH0336AB 22
51546954_EN 28/11/2018
21.1 [21.113] / 89
Index
Transmission - 21

Front housing - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Front housing - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Front housing - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Powershift transmission - Assemble - Engine flange and pump shafts group . . . . . . . . . . . . . . . . . . . 47
Powershift transmission - Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Powershift transmission - Component localization - Pressure measuring points . . . . . . . . . . . . . . . . 18
Powershift transmission - Disassemble - Engine flange and pump shafts group . . . . . . . . . . . . . . . . 43
Powershift transmission - Exploded view - Engine flange and pump shafts group . . . . . . . . . . . . . . . 22
Powershift transmission - General specification - 4 forward gears + 3 reverse gears (*) . . . . . . . . . . 4
Powershift transmission - General specification - 6 forward gears + 3 reverse gears (*) . . . . . . . . . . 5
Powershift transmission - Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Powershift transmission - Hydraulic schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Powershift transmission - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Powershift transmission - Mechanical schema - Power schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Powershift transmission - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Powershift transmission - Service instruction - Special recommendations . . . . . . . . . . . . . . . . . . . . . . 33
Powershift transmission - Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transmission housing - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Transmission housing - Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Transmission housing - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Transmission housing - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Transmission/Converter oil pump - Component localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Transmission/Converter oil pump - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Transmission/Converter oil pump - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
51546954_EN 28/11/2018
21.1 [21.113] / 90
Transmission - 21
Powershift transmission external controls - 135

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
21.2 [21.135] / 1
Contents
Transmission - 21
FUNCTIONAL DATA
Transmission control valve

Component localization - Hydraulic control valve blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Transmission control valve

Remove - Hydraulic control valve blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Install - Hydraulic control valve blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
51546954_EN 28/11/2018
21.2 [21.135] / 2
Transmission - Powershift transmission external controls
Transmission control valve - Component localization - Hydraulic

control valve blocks
LEIL18TLH0637HB 1
51546954_EN 28/11/2018
21.2 [21.135] / 3
1. Control valve 3. Control valve

2. Control valve 4. Control valve
51546954_EN 28/11/2018
21.2 [21.135] / 4
Transmission control valve - Remove - Hydraulic control valve

blocks
WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A
1. Drain oil from transmission.

stand.
2. Remove the fixing bolts and control valve unit (1) from
the transmission.
LEIL18TLH0254AA 1
3. Remove the link pipe to control valve blocks (2) and (3).
LEIL18TLH0250AA 2
51546954_EN 28/11/2018
21.2 [21.135] / 5
4. Remove the fixing bolts and control valve block (3) from
the transmission.
LEIL18TLH0249AA 3
5. Remove the pressure sensor and relative washer from

control valve block (3).
LEIL18TLH0248AA 4
6. Remove the fixing bolts and control valve block (2) from
the transmission.
LEIL18TLH0246AA 5
51546954_EN 28/11/2018
21.2 [21.135] / 6
Transmission control valve - Install - Hydraulic control valve blocks

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A

stand.
2. Clean with care the seat of control valves unit (2).
LEIL18TLH0244AA 1
3. Lubricate and assemble new O-ring as shown.
LEIL18TLH0245AA 2
51546954_EN 28/11/2018
21.2 [21.135] / 7
4. Assemble the control valve unit (2) to the transmission.

Assemble the fixing bolts.
LEIL18TLH0246AA 3
5. Tighten the fixing bolts to prescribed torque.
LEIL18TLH0247AA 4
6. Assemble the pressure sensor and relative washer to

control valve block (3).
Tighten to prescribed torque.
LEIL18TLH0248AA 5
7. Lubricate and assemble new O-ring to control valve

block (3).
Assemble the control valve block (3) to transmission.
Tighten the fixing bolts to prescribed torque.
LEIL18TLH0249AA 6
51546954_EN 28/11/2018
21.2 [21.135] / 8
8. Assemble the link pipe to control valve blocks (2) and

(3) with shown parts.
LEIL18TLH0250AA 7
9. Verify that the position of assembled parts is as shown

in figure.
LEIL18TLH0251AA 8
10. Clean with care the seat of control valves unit (1).
LEIL18TLH0252AA 9
11. Lubricate and assemble new O-ring as shown.
LEIL18TLH0253AA 10
51546954_EN 28/11/2018
21.2 [21.135] / 9
12. Assemble the control valve unit (1) to the transmis-

sion.
LEIL18TLH0254AA 11
51546954_EN 28/11/2018
21.2 [21.135] / 10
Index
Transmission - 21

Transmission control valve - Component localization - Hydraulic control valve blocks . . . . . . . . . . . 3
Transmission control valve - Install - Hydraulic control valve blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Transmission control valve - Remove - Hydraulic control valve blocks . . . . . . . . . . . . . . . . . . . . . . . . . 5
51546954_EN 28/11/2018
21.2 [21.135] / 11
51546954_EN 28/11/2018
21.2 [21.135] / 12
Transmission - 21
Powershift transmission internal components - 155

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
21.3 [21.155] / 1
Contents
Transmission - 21
FUNCTIONAL DATA
Shaft assemblies
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Shaft assemblies
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Adjust - Shaft backlash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
51546954_EN 28/11/2018
21.3 [21.155] / 2
Transmission - Powershift transmission internal components
Shaft assemblies - Overview

Output shaft - Axis D
LEIL18TLH0750FB 1
51546954_EN 28/11/2018
21.3 [21.155] / 3
Clutch shaft (K1-K2) - Axis C
LEIL18TLH0758FB 2
Available snap rings range

Thickness 2.00 mm 2.15 mm 2.30 mm 2.45 mm 2.60 mm 2.75 mm 3.00 mm
Quantity As required
Backlash (X) = 5.0 – 5.5 mm (0.20 – 0.22 in)

Adjustment under load of 490 – 510 N (110.2 – 114.7 lb)
Backlash (Y) = 2.5 – 2.75 mm (0.10 – 0.11 in)

51546954_EN 28/11/2018
21.3 [21.155] / 4
Clutch shaft (FH-K3) - Axis B
LEIL18TLH0814FB 3

Backlash (X) = 2.5 – 2.75 mm (0.10 – 0.11 in)

Backlash (Y) = 2.5 – 2.75 mm (0.10 – 0.11 in)

51546954_EN 28/11/2018
21.3 [21.155] / 5
Input shaft - Axis A
LEIL18TLH0879FB 4

Backlash (X) = 3.0 – 3.3 mm (0.12 – 0.13 in)

Backlash (Y) = 3.0 – 3.3 mm (0.12 – 0.13 in)

51546954_EN 28/11/2018
21.3 [21.155] / 6
Shaft assemblies - Disassemble

Prior operation:
Front housing - Disassemble (21.113)
Transmission housing - Disassemble (21.113)
NOTE: some of the following pictures could not show exactly your clutch shaft, but the indicated operations are correct
anyway.
NOTE: to disassemble each shaft group, read Shaft assemblies - Assemble (21.155) in reverse order and follow
the instructions below.
NOTICE: never remove metal plugs and rivets; often these elements require special equipment for mounting and for
the leak test required after completing the assembly operation.
1. Remove only parts that must be replaced or overhaul-
ing. Replace all the sealing rings (even the O-Rings)
that are removed, in order to guarantee their full effi-
ciency.
LEIL18TLH0903AA 1
2. Remove the gear/bearing groups with proper extrac-

tors. DO NOT use improvised systems that could dam-
age the transmission parts.
LEIL18TLH0904AA 2
51546954_EN 28/11/2018
21.3 [21.155] / 7
3. Pull out of the shaft according to the axis (with proper

extractors) to remove the gears/wheels. DO NOT apply
off-axis efforts.
LEIL18TLH0905AA 3
4. Remove the locking thrust plate by using methods that

do not involve danger for the operator.
LEIL18TLH0906AA 4
5. Take all the necessary safety guards in case of com-

pressed air use.
NOTICE: it is possible a violent expulsion of metal parts.
Use robust shelters and do not expose the body in the area
of possible projection.
6. It’s advisable to unlock the clutch thrust plate by tapping
with a plastic mallet.
51546954_EN 28/11/2018
21.3 [21.155] / 8
Shaft assemblies - Assemble

Output shaft - Axis D
1. Lock the shaft in a wise.
NOTE: use proper clamps to avoid damaging it.
LEIL18TLH0751AA 1
2. Assemble the gear as shown.
LEIL18TLH0752AA 2
3. Use a suitable pad and hammer to force the gear into

its seat.
LEIL18TLH0753AA 3
4. CAUTION
Burn hazard!
erate injury.
C0047A
Heat the bearing cones at 100 °C (212 °F).
51546954_EN 28/11/2018
21.3 [21.155] / 9
5. Place the tapered bearing cone on the gear.

NOTE: orient the bearings as shown.
LEIL18TLH0754AA 4
6. Use a suitable driver and hammer to force the bearing

into its seat.
LEIL18TLH0755AA 5
7. Place the tapered bearing cone on gear.

LEIL18TLH0756AA 6

into its seat.
LEIL18TLH0757AA 7
51546954_EN 28/11/2018
21.3 [21.155] / 10
Clutch shaft (K1-K2) - Axis C

10. Install a new Quad-Ring as shown.
NOTE: verify that the Quad-Ring is not twisted during in-
stallation.
LEIL18TLH0759AA 8
11. Overturn the shaft.

Assemble a new Quad-Ring on the other side.
NOTICE: verify that the Quad-Ring is not twisted during
installation.
LEIL18TLH0760AA 9
12. Insert the ball into the bush.
LEIL18TLH0761AA 10
13. Install the pin to stop the ball.
LEIL18TLH0762AA 11
51546954_EN 28/11/2018
21.3 [21.155] / 11
14. Properly support the clutch piston before assembling

the bush with ball.
LEIL18TLH0763AA 12
15. Use a suitable driver and hammer to force the bush

into the piston.
LEIL18TLH0764AA 13
16. Repeat the same assembly operation on the second

clutch piston.
LEIL18TLH0765AA 14
17. Install a new O-ring as shown.
LEIL18TLH0766AA 15
51546954_EN 28/11/2018
21.3 [21.155] / 12
18. Install a new anti-extrusion ring on the O-Ring.
LEIL18TLH0767AA 16
19. Lubricate the seal ring.
LEIL18TLH0768AA 17
20. Press the new seal rings on the shaft using shown
special tool.
LEIL18TLH0769AA 18
21. Lubricate with care the seals on shaft and piston.

Install the clutch piston.
LEIL18TLH0770AA 19
51546954_EN 28/11/2018
21.3 [21.155] / 13
22. Install the spring cup.
LEIL18TLH0771AA 20
23. Install the spring.
LEIL18TLH0772AA 21
24. Install the washer.
LEIL18TLH0773AA 22
25. Use a special press or proper special tool to lower the

spring lock washer.
Install the snap ring
LEIL18TLH0774AA 23
51546954_EN 28/11/2018
21.3 [21.155] / 14
26. Remove the special tool and overturn the shaft.

Lubricate with care the seals on shaft.
LEIL18TLH0775AA 24
27. Lubricate with care the piston seals.
LEIL18TLH0776AA 25
28. Insert the clutch piston.
LEIL18TLH0777AA 26
29. Use a special press or proper special tool to push

down the piston.
Install the snap ring.
LEIL18TLH0778AA 27
51546954_EN 28/11/2018
21.3 [21.155] / 15
LEIL18TLH0779AA 28
LEIL18TLH0780AA 29
LEIL18TLH0781AA 30
33. Use a special press or proper special tool to lower the

spring lock washer.
LEIL18TLH0782AA 31
51546954_EN 28/11/2018
21.3 [21.155] / 16
34. Install the snap ring.
LEIL18TLH0783AA 32
35. Remove the special tool.

Install the first plate in the clutch.
LEIL18TLH0784AA 33
36. Install clutch discs and plates as indicated in the main

drawing of this clutch shaft.
LEIL18TLH0785AA 34
NOTE: the number of clutch discs is different on two shaft

sides. See Shaft assemblies - Overview (21.155).
LEIL18TLH0786AA 35
51546954_EN 28/11/2018
21.3 [21.155] / 17
37. Assemble the false thrust plate and press it against

the clutch pack. Choose the required snap ring for
correct clutch assembly.
NOTE: see Shaft assemblies - Adjust - Shaft backlash
(21.155).
LEIL18TLH0787AA 36
38. Choose the required snap ring for correct clutch as-
sembly.
NOTE: See clutches backlash adjustment, in this chapter.
39. Remove the false thrust plate and install the correct
one for the new clutch.
Assemble the proper snap ring.
(21.155).
LEIL18TLH0788AA 37
40. Align the teeth of all clutch discs to allow the gear
insertion.
LEIL18TLH0789AA 38
51546954_EN 28/11/2018
21.3 [21.155] / 18
41. Install retaining ring in shown gear.
LEIL18TLH0790AA 39
42. Check that the retaining ring is properly installed.
LEIL18TLH0791AA 40
43. CAUTION
Burn hazard!
erate injury.
C0047A
Heat the bearing at 100 °C (212 °F).

into its seat.
LEIL18TLH0792AA 41
51546954_EN 28/11/2018
21.3 [21.155] / 19
45. Install the gear as shown.
LEIL18TLH0793AA 42
46. CAUTION
Burn hazard!
erate injury.
C0047A

47. Install the bearing on the gear.
LEIL18TLH0794AA 43

into its seat.
LEIL18TLH0795AA 44
51546954_EN 28/11/2018
21.3 [21.155] / 20
49. Install the retaining ring on shaft to stop the bearing

and gear group.
LEIL18TLH0796AA 45
LEIL18TLH0797AA 46
LEIL18TLH0798AA 47
52. Use a suitable driver and hammer to fit the gear into
the relevant seat.
LEIL18TLH0799AA 48
51546954_EN 28/11/2018
21.3 [21.155] / 21
53. CAUTION
Burn hazard!
erate injury.
C0047A
Heat the bearing cone at 100 °C (212 °F).

54. Install the bearing cone on the gear.
LEIL18TLH0800AA 49
55. Overturn the shaft and assemble the first plate in the
clutch.
LEIL18TLH0801AA 50
56. Install clutch discs and plates as indicated in the main

drawing of this clutch shaft.
LEIL18TLH0802AA 51
51546954_EN 28/11/2018
21.3 [21.155] / 22

the clutch pack.
Choose the required snap ring for correct clutch as-
sembly.
(21.155).
LEIL18TLH0803AA 52
58. Use compressed air to position the clutch feed.

NOTICE: possible violent expulsion of metal parts, use ro-
bust shelters and do not expose the body in the area of
possible projection.
59. Remove the false thrust plate and assemble the cor-
rect one for the new clutch.
Assemble the proper snap ring.
(21.155).
LEIL18TLH0804AA 53
60. Install retaining ring in shown gear.
LEIL18TLH0805AA 54
51546954_EN 28/11/2018
21.3 [21.155] / 23
61. Install the bearing on the shaft.
LEIL18TLH0806AA 55
LEIL18TLH0807AA 56
LEIL18TLH0808AA 57

into its seat.
LEIL18TLH0809AA 58
51546954_EN 28/11/2018
21.3 [21.155] / 24
65. CAUTION
Burn hazard!
erate injury.
C0047A
Heat the bearing cone at 100 °C.

cone into its seat.
LEIL18TLH0810AA 59

68. Install new seal rings on the shaft using special spacer
tools.
NOTICE: Verify that all seal rings are properly seated, be-
fore proceeding to the next step.
LEIL18TLH0811AA 60
69. Press the new seal rings on the shaft using shown
special tool.
LEIL18TLH0812AA 61
51546954_EN 28/11/2018
21.3 [21.155] / 25
70. Check that the seal rings are properly installed.
LEIL18TLH0813AA 62
Clutch shaft (FH-K3) - Axis B

LEIL18TLH0815AA 63
72. Install a new Quad-Ring as shown.
LEIL18TLH0816AA 64
73. Check that the Quad-Ring is properly installed.

NOTICE: verify that the Quad-Ring is not twisted during
installation.
LEIL18TLH0817AA 65
51546954_EN 28/11/2018
21.3 [21.155] / 26
74. Install a new O-Ring as shown.
LEIL18TLH0818AA 66
75. Install a new anti-extrusion ring on the O-Ring.
LEIL18TLH0819AA 67
76. Lubricate the seal ring.
LEIL18TLH0768AA 68
77. Press the new seal rings on the shaft using the shown
special tool.
LEIL18TLH0769AA 69
51546954_EN 28/11/2018
21.3 [21.155] / 27
78. Lubricate with care the seals on shaft.
LEIL18TLH0820AA 70
LEIL18TLH0821AA 71
80. Assemble the clutch piston.
LEIL18TLH0822AA 72

down the piston. Install the snap ring.
LEIL18TLH0823AA 73
51546954_EN 28/11/2018
21.3 [21.155] / 28
82. Check that the piston is properly assembled.

Remove the special tool.
LEIL18TLH0824AA 74
LEIL18TLH0825AA 75
LEIL18TLH0826AA 76
LEIL18TLH0827AA 77
51546954_EN 28/11/2018
21.3 [21.155] / 29
86. Use a special press or a proper special tool to lower

the spring lock washer.
LEIL18TLH0828AA 78
LEIL18TLH0829AA 79
LEIL18TLH0830AA 80
89. Overturn the shaft and lubricate the Quad-Ring.
LEIL18TLH0831AA 81
51546954_EN 28/11/2018
21.3 [21.155] / 30
90. Install a new O-ring and new anti-extrusion ring on the

piston.
LEIL18TLH0767AA 82
91. Use the shown special tool to press the new seal rings
on the shaft.
LEIL18TLH0769AA 83
LEIL18TLH0768AA 84
93. Install the clutch piston.
LEIL18TLH0832AA 85
51546954_EN 28/11/2018
21.3 [21.155] / 31

down the piston. Install the snap ring.
LEIL18TLH0833AA 86
LEIL18TLH0834AA 87
LEIL18TLH0835AA 88
LEIL18TLH0836AA 89
51546954_EN 28/11/2018
21.3 [21.155] / 32
98. Use a special press or a proper special tool. to lower

the spring lock washer.
LEIL18TLH0837AA 90

LEIL18TLH0838AA 91

LEIL18TLH0839AA 92
102. Install the first plate in the clutch.
LEIL18TLH0840AA 93
51546954_EN 28/11/2018
21.3 [21.155] / 33
103. Install the clutch discs and plates as indicated in the

main drawing of this clutch shaft.
NOTE: see Shaft assemblies - Overview (21.155).
LEIL18TLH0841AA 94

the clutch pack. Choose the required snap ring for
correct clutch assembly.
(21.155).
LEIL18TLH0842AA 95

106. Remove the false thrust plate and install the correct
one for the new clutch. Install the proper snap ring.
(21.155).
LEIL18TLH0843AA 96
51546954_EN 28/11/2018
21.3 [21.155] / 34
107. Assemble the bearing cup to shown gear.

LEIL18TLH0844AA 97
108. Use a suitable driver and hammer to force the bear-

ing into its seat.
LEIL18TLH0845AA 98
109. Check that the bearing cup is properly assembled.
LEIL18TLH0846AA 99
110. Overturn the gear.
LEIL18TLH0847AA 100
51546954_EN 28/11/2018
21.3 [21.155] / 35
111. Install the shown washer in the indicated position

(edge up).
LEIL18TLH0848AA 101
112. Assemble the bearing cup to the gear.

LEIL18TLH0849AA 102

ing into its seat.
LEIL18TLH0850AA 103
114. CAUTION
Burn hazard!
Failure to comply could result in minor or
moderate injury.
C0047A
Heat the bearing cones at 100 °C (212 °F).
51546954_EN 28/11/2018
21.3 [21.155] / 36
115. Place the tapered bearing cone on shaft.

LEIL18TLH0851AA 104

ing into its seat.
LEIL18TLH0852AA 105
117. Check that the bearing cone is properly assembled.
LEIL18TLH0853AA 106
LEIL18TLH0854AA 107
51546954_EN 28/11/2018
21.3 [21.155] / 37

LEIL18TLH0855AA 108

ing into its seat.
LEIL18TLH0856AA 109
121. CAUTION
Burn hazard!
moderate injury.
C0047A

LEIL18TLH0857AA 110
51546954_EN 28/11/2018
21.3 [21.155] / 38

ing into its seat.
LEIL18TLH0858AA 111
124. Overturn the shaft. Place the shaft on a suitable sup-

port.
LEIL18TLH0859AA 112
125. Install the first plate in the clutch.
LEIL18TLH0860AA 113
126. Install the clutch discs and plates as indicated in the

main drawing of this clutch shaft.
NOTE: see Shaft assemblies - Overview (21.155).
LEIL18TLH0861AA 114
51546954_EN 28/11/2018
21.3 [21.155] / 39
127. Install the false thrust plate and press it against the
clutch pack.
(21.155).
128. Choose the required snap ring for correct clutch as-
sembly.
(21.155).
LEIL18TLH0862AA 115

Install the proper snap ring.
(21.155).
LEIL18TLH0863AA 116
131. Align the teeth of all clutch discs to allow the gear
insertion.
LEIL18TLH0864AA 117
51546954_EN 28/11/2018
21.3 [21.155] / 40
132. Install the retaining ring in the shown gear.
LEIL18TLH0865AA 118
LEIL18TLH0866AA 119
134. CAUTION
Burn hazard!
moderate injury.
C0047A

LEIL18TLH0867AA 120
51546954_EN 28/11/2018
21.3 [21.155] / 41
LEIL18TLH0868AA 121

ing/gear group into its seat.
LEIL18TLH0869AA 122
LEIL18TLH0870AA 123

ing into its seat.
LEIL18TLH0871AA 124
140. Install the retaining ring on shaft to stop the bearing

and gear group.
51546954_EN 28/11/2018
21.3 [21.155] / 42
LEIL18TLH0872AB 125
LEIL18TLH0873AA 126
143. Use a suitable driver and hammer to fit the gear into
the relevant seat.
LEIL18TLH0874AA 127
144. CAUTION
Burn hazard!
moderate injury.
C0047A
51546954_EN 28/11/2018
21.3 [21.155] / 43
145. Install the bearing cone on the gear.

LEIL18TLH0875AA 128
146. Install new seal rings on the shaft using special

spacer tools.
LEIL18TLH0876AA 129
147. Verify that all seal rings are properly seated, before
proceeding to the next step.
LEIL18TLH0877AA 130
148. Use the shown special tool to press the new seal
rings on the shaft
LEIL18TLH0878AA 131
51546954_EN 28/11/2018
21.3 [21.155] / 44
Input shaft - Axis A

149. Place the shown gear on the workbench and assem-
ble the snap ring as in figure 132.
LEIL18TLH0880AA 132
150. CAUTION
Burn hazard!
moderate injury.
C0047A

151. Assemble the clutch group as described for previous
clutch shafts. Install the bearing on the shaft.
NOTE: see Shaft assemblies - Overview (21.155)
LEIL18TLH0881AA 133
LEIL18TLH0882AA 134
51546954_EN 28/11/2018
21.3 [21.155] / 45
LEIL18TLH0883AA 135

ing/gear group into its seat.
LEIL18TLH0884AA 136
155. CAUTION
Burn hazard!
moderate injury.
C0047A

LEIL18TLH0885AA 137
51546954_EN 28/11/2018
21.3 [21.155] / 46
157. Assemble the clutch groups as described for previ-

ous clutch shafts.
NOTE: observe the backlash value in the main drawing
for each clutch group. See Shaft assemblies - Overview
(21.155).
LEIL18TLH0886AA 138
158. CAUTION
Burn hazard!
moderate injury.
C0047A

LEIL18TLH0887AA 139
LEIL18TLH0888AA 140
51546954_EN 28/11/2018
21.3 [21.155] / 47
LEIL18TLH0889AA 141

ing into its seat.
LEIL18TLH0890AA 142
163. CAUTION
Burn hazard!
moderate injury.
C0047A

ing into its seat.
LEIL18TLH0891AA 143
51546954_EN 28/11/2018
21.3 [21.155] / 48
165. Use the special spacer tools to install new seal rings
on the shaft.
LEIL18TLH0892AA 144
166. Use the proper special tool to press the new seal
rings on the shaft.
167. Overturn the clutch shaft.
Assemble a new seal ring in the shown position on
the shaft.
LEIL18TLH0893AA 145
168. Use the proper special tool to press the seal ring on
the shaft.
51546954_EN 28/11/2018
21.3 [21.155] / 49
Shaft assemblies - Adjust - Shaft backlash
LEIL18TLH0894FB 1

NOTE: Some of the following pictures could not show exactly your clutch shaft, but the indicated operations are correct
anyway.
1. After assembling the clutch discs to a new clutch shaft
(refer to Shaft assemblies - Assemble (21.155)) it’s
necessary to choose the correct stop ring (S) of the disc
pack.
LEIL18TLH0786AA 2
51546954_EN 28/11/2018
21.3 [21.155] / 50
2. To choose the correct snap ring (S) for the clutch disc
pack, use a false thrust plate (P) of proper size for easy
disassembly.
LEIL18TLH0895AA 3
3. Assemble the false thrust plate and press it against the

clutch pack.
LEIL18TLH0842AA 4
4. Install the smallest snap ring (thickness S0 = 2 mm ) in

the “available snap rings range” table.
LEIL18TLH0843AA 5
5. In order to eliminate any backlash, apply a load of 490 –

510 N (110.2 – 114.7 lb) on the clutch false thrust plate
(P) surface with a suitable punch, as shown.
LEIL18TLH0896AA 6
51546954_EN 28/11/2018
21.3 [21.155] / 51
6. Measure the reference value (X) with a depth gauge,

as shown.
NOTE: see figure 8.
LEIL18TLH0897AA 7
7. Measure the reference value (X).

NOTE: (B) is the prescribed backlash. See figure 1.
LEIL18TLH0898AB 8
8. Feed the clutch piston chamber with compressed air

at 6 bar (87 psi) to push clutch discs against the false
thrust plate (P).
NOTICE: it is possible a violent expulsion of metal parts.
Use robust shelters and do not expose the body in the area
of possible projection.
LEIL18TLH0899AA 9
9. Measure the reference value (Y) as shown.

Calculate necessary thickness value S to ensure the
prescribed backlash (B):
S = ( (X) - (Y) + 2) - (B) [mm]
NOTE: see figure 1.
LEIL18TLH0900AB 10
51546954_EN 28/11/2018
21.3 [21.155] / 52
10. Remove the retaining ring.
LEIL18TLH0901AA 11
LEIL18TLH0842AA 12
12. Install the snap ring of thickness S in the “available

snap rings range”.
LEIL18TLH0886AA 13
13. Measure the dimensions (X) and (Y) as previously de-

scribed and verify that the difference complies with the
prescribed backlash (B):
(B) = (X) - (Y) [mm]
NOTE: see figure 1.
LEIL18TLH0902AA 14
51546954_EN 28/11/2018
21.3 [21.155] / 53
Index
Transmission - 21

Shaft assemblies - Adjust - Shaft backlash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Shaft assemblies - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Shaft assemblies - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Shaft assemblies - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
21.3 [21.155] / 54
Transmission - 21
Gearbox - 120

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
21.4 [21.120] / 1
Contents
Transmission - 21
Gearbox - 120
FUNCTIONAL DATA
Gearbox housing
Component localization - Transfer box TB427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Exploded view - Transfer box TB427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SERVICE
Gearbox housing
Remove - Transfer box TB427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Disassemble - Transfer box TB427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assemble - Transfer box TB427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Install - Transfer box TB427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
51546954_EN 28/11/2018
21.4 [21.120] / 2
Transmission - Gearbox
Gearbox housing - Component localization - Transfer box TB427
LEIL18TLH0173FB 1
1. Long bolt 3. Transfer box

2. Transmission housing 4. Short bolt
51546954_EN 28/11/2018
21.4 [21.120] / 3
Gearbox housing - Exploded view - Transfer box TB427
LEIL18TLH0178FB 1
1. Input gear A. Input axis

2. Intermediate gear B. Intermediate axis
3. Intermediate gear C. Intermediate axis
4. Output gear D. Output axis
51546954_EN 28/11/2018
21.4 [21.120] / 4
Gearbox housing - Remove - Transfer box TB427

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A
1. Drain oil from transmission and transfer box (see Op-

erator Manual).
stand.
LEIL18TLH0174AA 1
2. Hook the transfer box (3) to a lifting system which al-

lows easy handling.
Remove the seven short bolts (4) on front side.
Remove the two long bolts (1) on rear side.
Remove the transfer box (3) from transmission housing
(2).
NOTE: the transfer box is strongly bonded to the transmis-
sion with sealant. Use levers to facilitate its release.
LEIL18TLH0177AB 2
51546954_EN 28/11/2018
21.4 [21.120] / 5
Gearbox housing - Disassemble - Transfer box TB427

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A
1. Position the transfer box on work bench.

2. Disassemble the breather from the hydraulic elbow
adapter.
LEIL18TLH0228AA 1
3. Disassemble the oil outlet plug.
LEIL18TLH0226AA 2
51546954_EN 28/11/2018
21.4 [21.120] / 6
4. Disassemble the oil inlet and level plug.
LEIL18TLH0225AA 3
5. Disassemble the hydraulic elbow adapter.
LEIL18TLH0222AA 4
6. Disassemble the flange fastening bolt with relative

washer.
LEIL18TLH0220AA 5
7. Disassemble the O-ring.
LEIL18TLH0219AA 6
51546954_EN 28/11/2018
21.4 [21.120] / 7
8. Disassemble the flange.
LEIL18TLH0218AA 7
9. Disassemble the spacer from the splined end.
LEIL18TLH0217AA 8
10. Position the transfer box on work bench with the sec-
ond half-housing faced to up.
11. Disassemble the flange fastening bolt with relative
washer.
LEIL18TLH0214AA 9
12. Disassemble the O-ring.
LEIL18TLH0213AA 10
51546954_EN 28/11/2018
21.4 [21.120] / 8
13. Disassemble the flange.
LEIL18TLH0212AA 11
14. Disassemble the spacer from the splined end.
LEIL18TLH0211AA 12
15. Disassemble the fastening bolts.
LEIL18TLH0210AA 13
16. Disassemble the second half-housing from the first.

NOTE: the two half-housings are strongly bonded with
sealant. Use levers to facilitate their release.
LEIL18TLH0209AA 14
51546954_EN 28/11/2018
21.4 [21.120] / 9
17. Disassemble the seal ring from one half-housing.
LEIL18TLH0201AA 15
18. Overturn the half-housing and disassemble the bear-

ing cups from the half-housing.
19. Disassemble the group gear/bearings with splined
end from axis D of the other half-housing.
LEIL18TLH0197AA 16
20. Disassemble the second intermediate group

gear/bearings from axis C.
LEIL18TLH0196AA 17
21. Disassemble the first intermediate group gear/bear-

ings from axis B.
LEIL18TLH0195AA 18
51546954_EN 28/11/2018
21.4 [21.120] / 10
22. Disassemble the first group gear/bearings from axis

A.
LEIL18TLH0194AA 19
23. Disassemble the tapered bearings from the gear with

splined shafts.
LEIL18TLH0190AA 20
24. Disassemble the tapered bearings from the interme-

diate gears.
LEIL18TLH0188AA 21
25. Disassemble the tapered bearings from the first gear.
LEIL18TLH0186AA 22
51546954_EN 28/11/2018
21.4 [21.120] / 11
26. Disassemble the seal ring from the half-housing.
LEIL18TLH0183AA 23
27. Disassemble the seal ring from the other side of the
half-housing.
LEIL18TLH0182AA 24
28. Disassemble the bearing cups from the half-housing.
LEIL18TLH0181AA 25
51546954_EN 28/11/2018
21.4 [21.120] / 12
Gearbox housing - Assemble - Transfer box TB427

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A
1. Place on the work bench the shown half-housing.

Clean with care the bearing seats.
NOTE: The figure shows the position of the axes (A), (B),
(C), (D) of different shafts.
LEIL18TLH0179AB 1
2. Cool the bearing cups in liquid nitrogen.

LEIL18TLH0180AA 2
3. Assemble the bearing cups in the half-housing.

NOTE: orient the bearings cups as shown; push bearings
cups to the end.
LEIL18TLH0181AA 3
51546954_EN 28/11/2018
21.4 [21.120] / 13
4. Assemble a new seal ring in shown position, using a

LEIL18TLH0182AA 4
5. Assemble a new seal ring on the other side of the half-

housing, using a suitable driver and hammer.
LEIL18TLH0183AA 5
6. Overturn the half-housing to assembling gear/bearings

groups.
LEIL18TLH0184AA 6
7. Place on the work bench the gear shown in figure.
LEIL18TLH0185AA 7
51546954_EN 28/11/2018
21.4 [21.120] / 14
8. Assemble the tapered bearings using a press with suit-

able driver.
LEIL18TLH0186AA 8
NOTE: push both bearings to the end.
LEIL18TLH0187AA 9
9. Assemble the tapered bearings on the intermediate

gears, using a press with suitable driver.
LEIL18TLH0188AA 10
LEIL18TLH0189AA 11
51546954_EN 28/11/2018
21.4 [21.120] / 15
10. Place on the work bench the gear with splined shafts
and relative tapered bearings.
LEIL18TLH0190AA 12
11. Assemble the tapered bearings using a press with

suitable driver.
LEIL18TLH0191AA 13
LEIL18TLH0192AA 14
12. Lubricate the seal rings with prescribed grease.
LEIL18TLH0193AA 15
51546954_EN 28/11/2018
21.4 [21.120] / 16
13. Assemble the first group gear/bearings on axis (A).
LEIL18TLH0194AA 16
14. Assemble the first intermediate group gear/bearings

on axis (B).
LEIL18TLH0195AA 17
15. Assemble the second intermediate group gear/bear-

ings on axis (C).
LEIL18TLH0196AA 18
16. Assemble the group gear/bearings with splined end

on axis (D).
LEIL18TLH0197AA 19
51546954_EN 28/11/2018
21.4 [21.120] / 17
17. Check that all gears are correctly coupled as shown

in figure.
LEIL18TLH0198AB 20
18. Cool the bearing cups for second half-housing in liquid

nitrogen.
19. Assemble the bearing cups in the half-housing.
LEIL18TLH0199AA 21
20. Overturn the half-housing and clean with care the seal
ring seat.
LEIL18TLH0200AA 22
21. Place a new seal ring in shown position.
LEIL18TLH0201AA 23
51546954_EN 28/11/2018
21.4 [21.120] / 18
22. Assemble the new seal ring using a proper driver and
hammer.
LEIL18TLH0202AA 24
23. Lubricate the seal ring with prescribed grease.
LEIL18TLH0203AA 25
24. Clean with care the coupling surface on the first half-
housing.
LEIL18TLH0204AA 26
25. Clean with care the coupling surface on the second

half-housing.
LEIL18TLH0205AA 27
51546954_EN 28/11/2018
21.4 [21.120] / 19
26. Apply the prescribed sealant on the coupling surface

of both half-housings.
LEIL18TLH0206AA 28
27. Spread the sealant evenly, with a suitable roller, on

first half-housing.
LEIL18TLH0207AA 29
28. Spread the sealant evenly, with a suitable roller, on

second half-housing.
LEIL18TLH0208AA 30
29. Assemble the second half-housing on the first.

NOTE: carefully insert the half-housing on the splined end,
so as not to damage the seal ring.
LEIL18TLH0209AA 31
51546954_EN 28/11/2018
21.4 [21.120] / 20
30. Assemble the fastening bolts.

Tighten the bolts to prescribed torque with dynamo-
metric wrench.
NOTE: remove excess of sealant in the bonding area of
the half-housings.
LEIL18TLH0210AA 32
31. Assemble the spacer on the splined end, as shown.
LEIL18TLH0211AA 33
32. Assemble the flange.
LEIL18TLH0212AA 34
33. Assemble a new O-ring in shown position.
LEIL18TLH0213AA 35
51546954_EN 28/11/2018
21.4 [21.120] / 21
34. Assemble the flange fastening bolt with relative

washer.
LEIL18TLH0214AA 36
35. Screw-in the flange fastening bolt.

Tighten the bolt to prescribed torque with dynamomet-
ric wrench.
LEIL18TLH0215AA 37
36. Hook the transfer box to a system which allows easy

handling.
Position the transfer box on work bench as shown
LEIL18TLH0216AA 38
37. Assemble the spacer on the splined end.
LEIL18TLH0217AA 39
51546954_EN 28/11/2018
21.4 [21.120] / 22
38. Assemble the flange.
LEIL18TLH0218AA 40
39. Assemble a new O-ring in shown position.
LEIL18TLH0219AA 41
40. Assemble the flange fastening bolt with relative

washer.
LEIL18TLH0220AA 42
41. Screw-in the flange fastening bolt.

Tighten the bolt to prescribed torque with dynamomet-
ric wrench.
LEIL18TLH0221AA 43
51546954_EN 28/11/2018
21.4 [21.120] / 23
42. Assemble the hydraulic elbow adapter.

Tighten the adapter base to prescribed torque.
LEIL18TLH0222AA 44
43. Tighten the adapter to prescribed torque.
LEIL18TLH0223AA 45
NOTE: direct the adapter as shown in figure.
LEIL18TLH0224AA 46
44. Assemble the oil inlet and level plug.
LEIL18TLH0225AA 47
51546954_EN 28/11/2018
21.4 [21.120] / 24
45. Assemble the oil outlet plug.

Tighten the plugs to prescribed torque.
LEIL18TLH0226AA 48
46. Check correct sealing of the transfer box. Assemble

the sealing air test device to hydraulic elbow adapter.
Run the test at a maximum pressure of 0.3 bar
(4.4 psi) for 2 min.
If there is a leak, remove the flanges and check correct
assembly of seal rings.
LEIL18TLH0227AA 49
47. Remove the sealing test device.

Assemble the breather.
Tighten the breather to prescribed torque.
LEIL18TLH0228AA 50
51546954_EN 28/11/2018
21.4 [21.120] / 25
Gearbox housing - Install - Transfer box TB427

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A

stand.
LEIL18TLH0174AA 1
2. Clean with care the transfer box seat on the transmis-

sion housing.
Apply the prescribed sealant on the coupling surface.
LEIL18TLH0175AA 2
3. Hook the transfer box to a lifting system which allows

easy handling.
Clean with care the coupling surface.
Apply the prescribed sealant on the coupling surface.
LEIL18TLH0176AA 3
51546954_EN 28/11/2018
21.4 [21.120] / 26
4. Assemble the transfer box (3) on the transmission

housing (2).
Assemble the seven short bolts (4) on front side.
Assemble the two long bolts (1) on rear side.
LEIL18TLH0177AB 4
51546954_EN 28/11/2018
21.4 [21.120] / 27
Index
Transmission - 21
Gearbox - 120
Gearbox housing - Assemble - Transfer box TB427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Gearbox housing - Component localization - Transfer box TB427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Gearbox housing - Disassemble - Transfer box TB427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gearbox housing - Exploded view - Transfer box TB427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Gearbox housing - Install - Transfer box TB427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Gearbox housing - Remove - Transfer box TB427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
51546954_EN 28/11/2018
21.4 [21.120] / 28
Transmission - 21
Transmission cooler and lines - 109

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
21.5 [21.109] / 1
Contents
Transmission - 21
SERVICE
Transmission cooler
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
51546954_EN 28/11/2018
21.5 [21.109] / 2
Transmission - Transmission cooler and lines
Transmission cooler - Remove

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A

LEIL17TLH1186AA 1
4. Locate the plate (1) under the lower engine hood.

5. Remove the two screws (2) that secure the plate (1) to
the lower frame.
Remove the plate (1).
LEIL18TLH0534AB 2
51546954_EN 28/11/2018
21.5 [21.109] / 3
6. Locate the drain plug (3) under the lower engine hood.
LEIL18TLH0535AB 3
7. Open the engine hood and locate the breather (1).

area.
LEIL18TLH0975AB 4
9. To drain the oil remove the fill dipstick (1).
LEIL18TLH0490AA 5
10. Unscrew the drain plug (3). Drain all oil.

11. Clean with care and assemble the drain plug (3).
Tighten the drain plug (3) to 80 N·m (59 lb ft).
LEIL18TLH0535AB 6
51546954_EN 28/11/2018
21.5 [21.109] / 4
area.
13. To drain the oil remove the inlet and level plug (1) and
outlet plug (2). Drain all oil.
14. Clean with care and assemble the plug (2).
Tighten the plug (2) to 60 N·m (44.3 lb ft).
LEIL18TLH0163AB 7
15. Open the battery panel to access the side of the trans-
mission cooler frame.
16. Drain the air conditioning system (if equipped). Refer
to Air conditioning - Service instruction - Evacuat-
ing the refrigerant (50.200).
17. Disconnect the hoses (1) and (2) from the air condi-
tioning condenser (3).
LEIL18TLH0980AB 8
18. Remove the two screws (2) that secure the clamp (1)
to the transmission cooler frame.
Remove the clamp (1).
LEIL18TLH0981AB 9
19. Tilt the radiators panel to access the front of the trans-
20. Disconnect the pipes (1) and (2) from the transmission
cooler (5).
21. Remove the three bolts (3) with related washers (4)
that secure the transmission cooler (5) to the frame.
Remove the transmission cooler (5).
LEIL18TLH0982AB 10
51546954_EN 28/11/2018
21.5 [21.109] / 5
Transmission cooler - Install

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A
1. Tilt the radiators panel to access the front of the trans-

2. Install the transmission cooler (5) to the frame by
means of the three bolts (3) with related washers (4).
ft).
3. Connect the pipes (1) and (2) to the transmission cooler
(5).
Tighten the pipes (1) and (2) to 82 – 89 N·m (60.5 –
65.6 lb ft).
LEIL18TLH0982AB 1

5. Connect the hoses (1) and (2) to the air conditioning
condenser.
ft).
ft).
6. Recharge the air conditioning system with refrigerant
to the required amount. Refer to Air conditioning -
Charging (50.200).
LEIL18TLH0980AB 2
7. Install the clamp (1) on the transmission oil line.

Install the two screws (2) to secure the clamp (1) to the
transmission cooler frame.
Tighten the screws (2) to 14.5 – 19.6 N·m (10.7 –
14.5 lb ft).
LEIL18TLH0981AB 3
51546954_EN 28/11/2018
21.5 [21.109] / 6
8. Refill the transmission oil system to the required

amount.
51546954_EN 28/11/2018
21.5 [21.109] / 7
Index
Transmission - 21

Transmission cooler - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transmission cooler - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
21.5 [21.109] / 8
Transmission - 21
Torque converter - 700

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
21.6 [21.700] / 1
Contents
Transmission - 21
FUNCTIONAL DATA
Torque converter
Component localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Torque converter
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
51546954_EN 28/11/2018
21.6 [21.700] / 2
Transmission - Torque converter
Torque converter - Component localization
LEIL18TLH0168FB 1
1. Transmission 3. Torque converter

2. O-ring
51546954_EN 28/11/2018
21.6 [21.700] / 3
Torque converter - Remove

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A
NOTICE: the torque converter is not secured to transmis-

sion group but freely coupled to a grooved shaft. Torque
converter may drop when separating transmission from ve-
hicle engine.
LEIL18TLH0172AB 1

stand.
NOTE: keep horizontal the converter axis.
2. Remove transmission from vehicle.
LEIL18TLH0171AA 2
3. Remove the O-ring (2) from converter (3).

4. Replace the O-ring (2).
LEIL18TLH0170AB 3
51546954_EN 28/11/2018
21.6 [21.700] / 4
5. Disassemble the converter group as shown in figure.
LEIL18TLH0169AA 4
51546954_EN 28/11/2018
21.6 [21.700] / 5
Torque converter - Install

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A
1. Assemble the converter group as shown in figure.
LEIL18TLH0169AA 1
2. Lubricate and assemble new O-ring (2) to the converter

(3).
LEIL18TLH0170AB 2

stand.
4. Assemble the converter to transmission.
LEIL18TLH0171AA 3
51546954_EN 28/11/2018
21.6 [21.700] / 6
NOTICE: keep horizontal the converter axis after assem-

bly. Torque converter may drop when assembling trans-
mission to vehicle engine.
LEIL18TLH0172AB 4
51546954_EN 28/11/2018
21.6 [21.700] / 7
Index
Transmission - 21

Torque converter - Component localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Torque converter - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Torque converter - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
51546954_EN 28/11/2018
21.6 [21.700] / 8
51546954_EN 28/11/2018
21.6 [21.700] / 9
PRINTED IN ITALY
51546954_EN 28/11/2018
EN
SERVICE MANUAL
Four-Wheel Drive (4WD) system

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
23
Contents
Four-Wheel Drive (4WD) system - 23
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1
51546954_EN 28/11/2018
23
Drive shaft - 314

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
23.1 [23.314] / 1
Contents
Drive shaft - 314
FUNCTIONAL DATA
Front drive shaft

Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Rear drive shaft
SERVICE
Front drive shaft

Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Rear drive shaft
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Drive shaft universal joint
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
51546954_EN 28/11/2018
23.1 [23.314] / 2
Four-Wheel Drive (4WD) system - Drive shaft
Front drive shaft - Component identification

A. Front drive shaft
B. Spider
C. Greasing point for sleeve shaft spline
LEIL14TLH1141AB 1
LEIL14TLH1146AA 2
51546954_EN 28/11/2018
23.1 [23.314] / 3
MANUFACTURING / MAINTENANCE DATA

Tube dimensions:
Diameter 89 mm (3.5 in)
Thickness 2.5 mm (0.1 in)
Tube length 378 mm (14.9 in)
Spider dimension:
Diameter (D) 35 mm (1.4 in)
Length (L) 106.3 mm (4.2 in)
Thickness (S) N/A
Spider maintenance Free of maintenance
Sleeve Joint (spline) Maintenance Every 500 h
Grease description:
Thickener type Lithium-complex soap grease
Dropping point >230°C (DIN ISO 2176)
Worked penetration [mm/10] 300–320 (DIN ISO 2137)
NLGI-grade 1/2 (DIN 51818)
Spline size and Standard 39.6 mm (1.6 in) - 16 tooth parallel spline
Slip Joint Stroke 62 mm (2.4 in)
Spline Coating Type Nylon
Shaft Assembly Weight 9.8 kg (21.6 lb)
Critical speed 22000 RPM (at 70%)
Static Test: Torque 4474 N·m (3299.9 lb ft)
Fatigue Test: Pulsating Torque [Nm]/Cycles –2710 – +2710 N·m (–1998.8 – +1998.8 lb ft) for 500000
cycles minimum
Durability Test : Torque RPM degree/Hours 2300 N·m (1696.4 lb ft) at 170 RPM for 2600 h
2455 N·m (1810.7 lb ft) at 220 RPM at 1° articulation
angle for 1662 h
51546954_EN 28/11/2018
23.1 [23.314] / 4
Rear drive shaft - Component identification
LEIL14TLH1145EB 1
A. Rear drive shaft

B. Spider
C. Greasing point for sleeve shaft spline
LEIL14TLH1146AA 2
51546954_EN 28/11/2018
23.1 [23.314] / 5
MANUFACTURING / MAINTENANCE DATA

Tube dimensions:
Diameter 89 mm (3.5 in)
Thickness 2.5 mm (0.1 in)
Tube length 1067 mm (42.0 in)
Spider dimension:
Diameter (D) 35 mm (1.4 in)
Length (L) 106.3 mm (4.2 in)
Thickness (S) N/A
Spider maintenance Free of maintenance
Sleeve Joint (spline) Maintenance Every 500 h
Grease description:
Thickener type Lithium-complex soap grease
Dropping point >230°C (DIN ISO 2176)
Worked penetration [mm/10] 300–320 (DIN ISO 2137)
NLGI-grade 1/2 (DIN 51818)
Spline size and Standard 39.6 mm (1.6 in) - 16 tooth parallel spline
Slip Joint Stroke 62 mm (2.4 in)
Spline Coating Type Nylon
Shaft Assembly Weight 13.4 kg (29.5 lb)
Critical speed 5448 RPM (at 70%)
Static Test: Torque 4474 N·m (3299.9 lb ft)
Fatigue Test: Pulsating Torque [Nm]/Cycles –2710 – +2710 N·m (–1998.8 – +1998.8 lb ft) for 500000
cycles minimum
Durability Test : Torque RPM degree/Hours 2300 N·m (1696.4 lb ft) at 170 RPM for 5138 h
2455 N·m (1810.7 lb ft) at 220 RPM at 0.5° articulation
angle for 3291 h
51546954_EN 28/11/2018
23.1 [23.314] / 6
Front drive shaft - Remove

Park the machine on a flat surface and lower the attach-
ment to the ground.
Raise the boom and install the safety support.
Cut-off the engine and engage the parking brake.
LEIL13TLH1040AA 1
Loosen and remove the four screws (1) and the two
bearing straps (2) to disconnect the front part of the front
drive shaft (3) from the drive shaft joint (4) of the front
axle.
LEIL17TLH1027AB 2
NOTICE: support the front drive shaft during removal using

a suitable tools.
NOTE: the weight of the front shaft assembly is 9.8 kg
(21.6 lb).
bearing straps (6) to disconnect the rear part of the front
drive shaft (3) from the drive shaft joint (7) of the transfer
box.
LEIL14TLH1138AB 3
51546954_EN 28/11/2018
23.1 [23.314] / 7
Front drive shaft - Install

ment to the ground.
LEIL13TLH1040AA 1
Position the front part of the front drive shaft (3) as

showed in figures.
Install the two bearing straps (2) to the drive shaft joint
(4) of the front axle tightening the four screws (1) at 74.5
– 83.1 N·m (54.9 – 61.3 lb ft).
LEIL17TLH1027AB 2
NOTICE: support the front drive shaft during the installation

using a suitable tools.
NOTE: the weight of the front shaft assembly is 9.8 kg
(21.6 lb).
Align the front drive shaft (3) to the drive shaft joint (7).
(7) of the transfer box tightening the four screws (5) at
74.5 – 83.1 N·m (54.9 – 61.3 lb ft).
LEIL14TLH1138AB 3
51546954_EN 28/11/2018
23.1 [23.314] / 8
Rear drive shaft - Remove

ment to the ground.
LEIL13TLH1040AA 1
bearing straps (9) to disconnect the front part of the
rear drive shaft (10) from the drive shaft joint (11) of the
transfer box.
LEIL14TLH1140AB 2
NOTICE: support the rear drive shaft during removal using

a suitable tools.
NOTE: the weight of the rear shaft assembly is 13.4 kg
(29.5 lb).
bearing straps (13) to disconnect the rear part of the
rear drive shaft (10) from the drive shaft joint (14) of the
rear axle.
LEIL17TLH1028AB 3
51546954_EN 28/11/2018
23.1 [23.314] / 9
Rear drive shaft - Install

ment to the ground.
LEIL13TLH1040AA 1
Position the rear drive shaft (10) as showed in figures.

(10) of the transfer box tightening the four screws (8) at
74.5 – 83.1 N·m (54.9 – 61.3 lb ft).
LEIL14TLH1140AB 2
NOTICE: support the rear drive shaft during the installation

using a suitable tools.
NOTE: the weight of the rear shaft assembly is 13.4 kg
(29.5 lb) .
Align the rear drive shaft (10) to the drive shaft joint (14).
(14) of the rear axle tightening the four screws (12) at
74.5 – 83.1 N·m (54.9 – 61.3 lb ft).
LEIL17TLH1028AB 3
51546954_EN 28/11/2018
23.1 [23.314] / 10
Drive shaft universal joint - Disassemble
LEIL13TLH0624FB 1
Some of the following pictures may not show exactly

your axle, but the indicated operations are correct any-
way.
Remove the lock ring (1) from the pinion end and re-
move the drive shaft joint (2).
LEIL13TLH0625AB 2
51546954_EN 28/11/2018
23.1 [23.314] / 11
Remove the seal ring (5) from the differential support.

NOTE: this is a destructive operation for the seal ring (5);
the seal ring must be replaced.
Remove the O-Ring (3) from the pinion end and collect
the washer (4).
NOTE: destructive operation for the O-Ring (3); the O-Ring
must be replaced.
LEIL13TLH0626AB 3
51546954_EN 28/11/2018
23.1 [23.314] / 12
Drive shaft universal joint - Assemble

way.
Install the washer (4) and a new O-Ring (3) on the pinion
shaft.
LEIL13TLH0627AB 1
Assemble a new seal ring (5) to the differential support

by using the driver 380200526 and a hammer.
NOTE: the driver must be used with the handle 380002211.
Wear protective gloves.
LEIL13TLH0628AB 2
Seal ring (5) assembly scheme.

NOTE: use the driver 380200526 (T1) and a hammer.
LEIL13TLH0629AB 3
51546954_EN 28/11/2018
23.1 [23.314] / 13
Install the flange (2) on the splined end of the pinion

shaft. Install the lock ring (1) to the pinion end.
LEIL13TLH0625AB 4
51546954_EN 28/11/2018
23.1 [23.314] / 14
Index
Drive shaft - 314

Drive shaft universal joint - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Drive shaft universal joint - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Front drive shaft - Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Front drive shaft - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Front drive shaft - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Rear drive shaft - Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rear drive shaft - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rear drive shaft - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
51546954_EN 28/11/2018
23.1 [23.314] / 15
PRINTED IN ITALY
51546954_EN 28/11/2018
EN
SERVICE MANUAL
Front axle system

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
25
Contents
Front axle system - 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3
51546954_EN 28/11/2018
25
Powered front axle - 100

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
25.1 [25.100] / 1
Contents
TECHNICAL DATA
Powered front axle

General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FUNCTIONAL DATA
Powered front axle

SERVICE
Powered front axle

Service instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Toe in adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Axle housing
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Replace - Double U-joint seal ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Replace - Double U-joint bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
51546954_EN 28/11/2018
25.1 [25.100] / 2
Front axle system - Powered front axle
Powered front axle - General specification

Axle identification
LEIL17TLH1001FB 1
Axle tag
1. Axle type
2. CARRARO Serial Number (S/N)
3. CARRARO reference number
4. CNH reference number
5. Total transmission ratio
6. Input rotation
7. Differential type
8. Differential oil type (refer to “Consumables”)
9. Differential oil capacity (liters)
10. Reduction gear oil type (refer to “Consumables”)
11. Reduction gear oil capacity (liters)
51546954_EN 28/11/2018
25.1 [25.100] / 3
Technical data and dimensions

Model 26.28M
Differential Type Limited slip
Dry weight approximately 497 kg

Adjustment steering angle min. 38°
max. 40°
Flange to flange distance 1920 mm (75.6 in)
Toe-in 1918 – 1920 mm (75.5 – 75.6 in)
Bevel gear ratio 2.909/1
Epicyclic reduction gear ratio 6.000/1
Total ratio 17.454/1
Input/output rotation Counterclockwise
Parking brake SAHR (Spring Applied Hydraulic Release)
ASSEMBLY MAIN DATA

Coupling backlash of bevel gear set 0.15 – 0.30 mm (0.01 – 0.01 in)
Pinion bearings preloading (1) (measured on Ø= 34.8°) Fp= 92.0 – 137.9 mm (3.6 – 5.4 in)
Total preloading (1) of pinion-ring gear bearings Ft= (Fp+26.4)÷(Fp+39.6) N
(measured on Ø= 34.8°)
Pinion bearings rolling torque (1) measured without seal Mp= 1.6 – 2.4 mm (0.1 – 0.1 in)
Total pinion-ring gear bearing rolling torque (1) Mt= (Mp+0.46)÷(Mp+0.69) Nm
NOTE: (1) only for new bearing.
Service brake data

Brake discs for each side 3
Maximum braking torque at wheels 29527 N·m (21778 lb ft)
Maximum operating pressure 80 bar (1160 psi)
Oil displacement for brake actuation 8 + 8 cm³
Operating temperature -20 – +150 °C (-4 – +302 °F)
Parking brake data

Disengagement pressure 18 – 30 bar (261 – 435 psi)
Oil displacement for brake actuation 250 cm³
Steering sensor
Refer to Wheel angle sensor - General specification (55.047) for the technical data of the steering sensor.
51546954_EN 28/11/2018
25.1 [25.100] / 4
Main dimensions
LEIL17TLH1002HB 2
NOTE: dimensions in figure are in mm (in).
51546954_EN 28/11/2018
25.1 [25.100] / 5

Axle identification
LEIL17TLH1001FB 1
Axle tag
1. Axle type
6. Input rotation
51546954_EN 28/11/2018
25.1 [25.100] / 6

Model 26.28M

max. 40°
Toe-in 1918 – 1920 mm (75.5 – 75.6 in)
Total ratio 16.50/1
ASSEMBLY MAIN DATA

Service brake data

Parking brake data

Steering sensor
51546954_EN 28/11/2018
25.1 [25.100] / 7
Main dimensions
LEIL17TLH1002HB 2
51546954_EN 28/11/2018
25.1 [25.100] / 8

Axle identification
LEIL17TLH1001FB 1
Axle tag
1. Axle type
6. Input rotation
51546954_EN 28/11/2018
25.1 [25.100] / 9

Model 26.28M HD

max. 40°
Toe-in 1918 – 1920 mm (75.5 – 75.6 in)
ASSEMBLY MAIN DATA

Service brake data

Parking brake data

Steering sensor
51546954_EN 28/11/2018
25.1 [25.100] / 10
Main dimensions
LEIL17TLH1003HB 2
51546954_EN 28/11/2018
25.1 [25.100] / 11
Powered front axle - Torque

Reference Type of sealant Technical characteristics Strenght
A1. LOCTITE® 510™ (1) or Flat surface sealing High
Superbond 529 (1)
A2. LOCTITE® 573™ or Flat surface sealing Low
Superbond 519
A3. LOCTITE® 518™ Uneven surface sealing High
A4. LOCTITE® 5205 Even surface sealing High
with possibility of micro
movements
A5. Loctite 5188 (2) Even/uneven surface High
sealing with possibility of
micro movements
NOTE: (1) A3 can be used instead of A1; (2) A5 can be used instead of A1, A2, A3, A4.
NOTE: A1* only for rear axle.
Thread parts sealant

B1. LOCTITE® 542™ Technical characteristics Medium
B2. LOCTITE® 570 Locking of threaded parts High
B3. Loctite 986/AVX or Locking of threaded parts High (special applications)
Superbond 438
Fixing parts sealant

C1. Loctite 402 Fixing adhesive Medium bond
C2. LOCTITE® 638™ Fixing adhesive Strong bond
C3. LOCTITE® 542™ or Fixing adhesive Medium bond
Superbond 321
C4. Loctite 496 or Superbond Rubber fixing adhesive Strong bond
SB14
51546954_EN 28/11/2018
25.1 [25.100] / 12
LEIL13TLH0614HB 1
51546954_EN 28/11/2018
25.1 [25.100] / 13
LEIL13TLH0615HB 2
A. Rear axle view

B. Front axle view
51546954_EN 28/11/2018
25.1 [25.100] / 14
LEIL13TLH0616HB 3
A. Only for rear axle

B. Only for front axle
51546954_EN 28/11/2018
25.1 [25.100] / 15
Powered front axle - Component localization
LEIL17TLH1005FB 1
Main groups of the axle are:

1. EPICYCLIC REDUCTION GEAR: planetary carrier with reduction/transmission parts.
2. WHEEL HUB: wheel support parts containing the epicyclic reduction gears.
3. AXLE HOUSING: load-bearing shell structure of the axle.
4. BRAKE: brake parts and housing.
5. DIFFERENTIAL SUPPORT: differential housing with ring bevel gear adjusting system.
6. STEERING CYLINDER: steering cylinder parts with adjusting system components.
7. PINION: pinion with relative adjusting and support parts.
8. FLANGE: flange and relative fastening parts.
9. DIFFERENTIAL: differential parts with ring bevel gear.
51546954_EN 28/11/2018
25.1 [25.100] / 16
Powered front axle - Component identification
LEIL17TLH1006FB 1
1. Differential oil filling and level plug P. Service brake inlet port
2. Differential oil drain plug Q. Parking brake release port
3. Oil breather
4. Fill, level and drain oil plug of epicycloidal reduction gear
5. Brakes bleeder
6. Magnetic steering sensor
7. Greasing point
51546954_EN 28/11/2018
25.1 [25.100] / 17
Powered front axle - Service instruction

Axle oil change
NOTICE: to drain and fill the oil and to check the oil level
the axle must be horizontal and installed on the vehicle.
Clean with care the breather (3) and the surrounding
area.
NOTICE: risk of violent oil ejection, follow carefully all the
safety procedures indicated in this manual and in the Op-
erator manual.
LEIL17TLH1007AB 1
To drain the oil unscrew and remove first the fill plug (1)
then the drain plug (2).
Drain all oil. Clean with care and assemble the plug (2).
Tighten the plug to 60 N·m (44.3 lb ft).
LEIL17TLH1008AB 2
Fill to the bottom of the fill plug hole (1) with the specified
oil (refer to “Consumables” in the “Introduction section
of this manual). Wait to allow the oil to flow through the
axle.
Check oil level and fill to the specified level if necessary.
Clean with care and assemble the plug (1).
LEIL17TLH1009AB 3
51546954_EN 28/11/2018
25.1 [25.100] / 18
Epicyclic reduction gear oil change

the axle must be horizontal.
Before draining the oil from wheel end rotate the wheel
end so that the plug (4) is at the highest position (A) and
partially unscrew to release possible pressure.
Rotate the wheel end so that the plug (4) is toward the
ground (B). Remove the plug and drain the oil.
safety procedures indicated in this manual and in the vehi-
cle manual.
LEIL13TLH0610AB 4
Rotate the wheel end so that the hole (4) is in the posi-
tion as shown in figure.
Fill to the bottom of the fill plug hole with specified oil
(refer to “Consumables” in the “Introduction” section of
this manual).
LEIL13TLH0611AB 5
51546954_EN 28/11/2018
25.1 [25.100] / 19
Greasing during assemble

NOTICE: lubricate all the brake piston seals and O-ring
with mineral oil (SAE 90) or Lithium grease.
LEIL13TLH0613GA 6
1. Apply on the indicated surfaces

Tecnolube® POLYMER 400
2. Fill in excess with grease
51546954_EN 28/11/2018
25.1 [25.100] / 20
Powered front axle - Remove

Extend the arm and lower it to the ground.
Block the rear wheels with chocks.
Place wooden blocks between the axles and the frame
to prevent the oscillation of the telehandler.
Lift the front of the machine frame and place it securely
on stands suitable to support the weight of the machine.
Remove the front wheels.
LEIL13TLH0618AA 1
From the bottom of the machine, unscrew the screws

and remove the caps below.
Unscrew the screws (1) on the front drive shaft (3), and
remove the retaining plates (2).
Disconnect the front drive shaft (3).
LEIL13TLH0619AB 2
Disconnect the hoses from the steering cylinder (1).

NOTE: Make sure that both hoses are plugged to prevent
the leakage of oil.
Disconnect the steering sensor (2).
LEIL13TLH0620AB 3
51546954_EN 28/11/2018
25.1 [25.100] / 21
Disconnect the hose (1) of the service brake.

Disconnect the hose (2) of the parking brake.
Plug and hoses to prevent the leakage of oil.
LEIL13TLH0621AB 4
NOTICE: ensure adequate support in the lower part of the

axle.
On both sides, unscrew the nut (3) of the screws
M20x250 (2) and remove the mounting support (4)
from the axle (1).
Slowly lower the axle (1) and remove it from the ma-
chine.
LEIL17TLH1020AB 5
51546954_EN 28/11/2018
25.1 [25.100] / 22
Powered front axle - Install

Install the axle (1) on the machine.
On both sides, install the screws M20x250 (2) and in-
stall the mounting support (4) to the axle (1).
Tighten the nut (3) at 503.5 – 556.5 N·m (371.36 –
410.45 lb ft).
To complete the axle installation, perform the opera-
tions of the removal in reverser order.
Apply the following torques:
1. Flexible brake hose 35 N·m (25.8 lb ft).
2. Flexible parking brake hose 35 N·m (25.8 lb ft).
3. Flexible steering cylinder hose 73 N·m (53.8 lb ft).
LEIL17TLH1020AB 1
4. Screws transmission shaft 80 N·m (59 lb ft).
After the installation of the axle, bleed the brake system.
LEIL13TLH0623FB 2
51546954_EN 28/11/2018
25.1 [25.100] / 23
Powered front axle - Toe in adjust
LEIL17TLH1010EB 1
1. Tie-rod 3. Joint tie-rod

2. Lock nut 4. Axle
Put two equal one-meter-long linear bars on the wheel

sides and lock them with two nuts on the wheel hub stud
bolt.
NOTE: the two bars should be fixed on their middle so that
they are perpendicular to the supporting surface and par-
allel to the pinion shaft axis; align the two bars.
LEIL13TLH0868AB 2
Measure the distance M in mm between the bars ends

with a tapeline.
NOTE: keep the minimum value, swinging the measure-
ment point.
LEIL17TLH1011AB 3
51546954_EN 28/11/2018
25.1 [25.100] / 24
Check that the difference of the measurements be-

tween the wheel hubs diameters ends is within the
specified tolerance range.
The nominal toe-in value A is referred to the external
diameter of the wheel hubs flange, therefore the mea-
sured value M at the bars ends must be related to the
ratio between length of the bar and flange diameter, for
front axles:
nominal toe-in = A0/-2 → measured toe-in= M0/-5
A = 1920 mm (75.6 in)
LEIL13TLH0870AA 4
For rear axles:

nominal toe-in = A±1 → measured toe-in = M±3
A = 1920 mm (75.6 in)
LEIL13TLH0871AA 5
If toe-in is incorrect, operate with two wrenches on the

tie-rods (1) screwing in and out the two joint tie rods (3)
equally till the toe-in is within the specified tolerance.
LEIL13TLH0872AA 6
NOTE: before tightening the nuts (2), use another wrench

as shown in figure. It’s necessary that the tie-rod (1) should
not turn. If the tie-rod turn the rubber (e) can be damaged.
LEIL13TLH0873AB 7
51546954_EN 28/11/2018
25.1 [25.100] / 25
NOTICE: if the tie-rod turns the rubber (e) can be damaged;

lock the tie-rod with another wrench.
LEIL13TLH0874AB 8
After adjusting, screw in the lock nuts (2) of the tie-rods

(1) to 250 N·m (184.4 lb ft).
LEIL13TLH0875AA 9
51546954_EN 28/11/2018
25.1 [25.100] / 26
Axle housing - Disassemble
LEIL13TLH0703FB 1

way.
Remove the two screws (9) from the axle housing (6).
Collect the nut (10) and the washer (11).
LEIL13TLH0704AB 2
51546954_EN 28/11/2018
25.1 [25.100] / 27
Put alignment marks on the axle housing, on the brake

cylinders and on the central body, in order to be abso-
lutely sure to identify the coupled parts.
LEIL13TLH0705AB 3
Assemble a retaining pressure valve (v) to the hole cor-

responding to the parking brake release port (B) on the
brake cylinder (13).
LEIL13TLH0706AB 4
Apply pressure 20 – 25 bar (290 – 362 psi) to the valve

(v) in order to enable the negative piston and unload
the axle housing.
NOTE: use a valve with a working pressure of at least
50 bar (725 psi) and with a M10 X 1 connection.
LEIL13TLH0707AB 5
Remove the fastening screws (8).

NOTICE: Position the axle on supports fitted to hold either
the central body and the two axle housing, even after their
disjunction, or secure the disjointed groups to a lifting de-
vice with ropes or belts.
LEIL13TLH0708AB 6
51546954_EN 28/11/2018
25.1 [25.100] / 28
Disassemble the axle housing (6) and remove the

O-Ring (11).
NOTE: destructive operation for the O-Ring (11); the
O-Ring must be replaced.
NOTICE: once the axle housing has been removed, the
brake discs inside the axle housing are free.
LEIL13TLH0709AB 7
Disassemble the brake cylinder group discs from the

axle housing (6).
LEIL13TLH0710AB 8
Remove the seal ring (3) from the axle housing (6).
NOTE: destructive operation for the seal ring (3); the seal
ring must be replaced.
Remove the bushing (4) from the axle housing (6) only
if the wear conditions require this.
NOTICE: be careful not to damage the bushing seat.
LEIL13TLH0711AB 9
Remove the bushing (7) and the ball bearing cup (5)
from the seats using a suitable extractor only if the wear
conditions require this.
LEIL13TLH0712AB 10
51546954_EN 28/11/2018
25.1 [25.100] / 29
Axle housing - Assemble

way.
Insert the brake discs and the brake counter discs into
the axle housing (6).
LEIL13TLH0713AB 1
After cleaning well the contact surfaces between the

axle housing and the central body, apply the prescribed
sealant.
NOTICE: support the groups properly as already pointed
out for disassembly phase.
NOTE: not to soil the seats of the O-rings; clean up
carefully the seat of all O-ring after the application of the
sealant.
NOTICE: verify the complete coverage of the contact sur-
faces of the axle housing with the central body.
LEIL13TLH0714AA 2
Assemble a new O-Ring (11) to the axle housing (6).
LEIL13TLH0715AB 3
51546954_EN 28/11/2018
25.1 [25.100] / 30
Assemble a retaining pressure valve (v) to the parking

brake release port (B) on the brake cylinder (13).
LEIL13TLH0716AB 4
Apply pressure 20 – 25 bar (290 – 362 psi) to the valve

(v) in order to enable the negative piston and unload
the positive piston (P).
NOTICE: close the valve leaving the negative piston under
pressure.
LEIL13TLH0717AB 5
Push the brake positive piston (p) until the end of stroke
by using a pad and a hammer.
NOTICE: oil ejection from the axle.
NOTE: position the pad with care, to do not damage the
brake piston.
LEIL13TLH0718AB 6
Check that the brake piston is at the end of the stroke,

against the brake cylinder (13).
NOTE: 0 = 0 mm
LEIL13TLH0719AB 7
51546954_EN 28/11/2018
25.1 [25.100] / 31
Assemble the axle housing (6) to the brake cylinder (13)

using the reference marks carried out during disassem-
bly.
LEIL13TLH0720AB 8
Assemble the axle housing (6) by using two of the

screws (8) assembled on the housing to facilitate the
centering operations.
NOTICE: support the brake group discs assembled inside
the axle housing.
LEIL13TLH0721AB 9
Assemble and tighten the sixteen fastening bolts (8) to

320 N·m (236.0 lb ft).
NOTICE: tighten the fastening bolts (8) as shown at the
next step.
LEIL13TLH0722AA 10
Tighten the fastening bolts (8) by following a “cross

path”, as shown in figure.
LEIL13TLH0723AA 11
51546954_EN 28/11/2018
25.1 [25.100] / 32
Cool the bushing (7) and the ball bearing cup (5) at a
temperature lower than -100 °C with liquid nitrogen.
NOTICE: wear safety gloves.
Assemble the bushing (7) on the seat by using the driver

380200518 and a hammer.
Assemble the ball bearing cup (5) on the lower seat by
using the driver 380200518 and a hammer.
NOTE: the drivers must be used with the handle
380002211. Wear protective gloves.
LEIL13TLH0724AB 12
LEIL13TLH0934AA 13
LEIL13TLH0725AA 14
51546954_EN 28/11/2018
25.1 [25.100] / 33
Assemble the bushing (4) on the axle housing (6) by

Assemble the seal ring (3) on the axle housing (6) by
NOTE: grease carefully the seal rings.
LEIL13TLH0726AB 15
NOTICE: assemble the seal ring (3) on the bushing (4) as

indicated in figure.
LEIL13TLH0727AB 16
Gradually release the pressure on the negative brake

piston by operating on the valve (v).
NOTICE: this operation activates the negative brake.
Remove the valve (v) from the brake cylinder (13).
LEIL13TLH0728AB 17
Grease the two screws (9) for the negative brake deac-
tivation.
LEIL13TLH0729AB 18
51546954_EN 28/11/2018
25.1 [25.100] / 34
Assemble to the axle housing (6) the two screws (9)

for the negative brake deactivation, the nut (10) and
washer (11).
LEIL13TLH0730AB 19
It is advisable, to facilitate the assembly operations, to

disable the negative parking brakes.
LEIL17TLH1026A 20
51546954_EN 28/11/2018
25.1 [25.100] / 35
Axle housing - Replace - Double U-joint seal ring

way.
Disassemble the wheel/double U-joint group from the
axle housing as described.
Remove the seal ring (11) from the axle housing (12).
NOTE: be careful not to damage the seal ring seat.
LEIL13TLH0910AB 1
Assemble the seal ring (11) on the axle housing (12) by

NOTE: grease carefully the seal ring.
LEIL13TLH0911AB 2
Check the correct position of the seal ring after the as-
sembly in depending of the axle type.
Assemble the wheel/double U-joint group to the axle.
NOTE: assemble the seal ring (11) as in figure.
LEIL13TLH0913AB 3
51546954_EN 28/11/2018
25.1 [25.100] / 36
Axle housing - Replace - Double U-joint bushing

way.
Disassemble the wheel/double U-joint group from the
axle housing.
Remove the seal rings (11) from the axle housing (12).
ring must be replaced in the assembly.
Use a puller to remove the bushing (13) from the axle
housing (12).
NOTE: be careful not to damage the bush seat.
LEIL13TLH0914AB 1
Assemble the new bushing (13) on the axle housing

(12) by using the driver 380200523 and a hammer.
LEIL13TLH0915AB 2
Assemble the seal ring (11) to the axle housing (12).

NOTE: grease carefully the seal rings.
Check the correct position of the seal ring after the as-
sembly.
Assemble the wheel/double U-joint group to the axle
housing.
LEIL13TLH0911AB 3
51546954_EN 28/11/2018
25.1 [25.100] / 37
Index

Axle housing - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Axle housing - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Axle housing - Replace - Double U-joint bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Axle housing - Replace - Double U-joint seal ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Powered front axle - Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Powered front axle - Component localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Powered front axle - General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Powered front axle - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Powered front axle - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Powered front axle - Service instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Powered front axle - Toe in adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Powered front axle - Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
51546954_EN 28/11/2018
25.1 [25.100] / 38
Front bevel gear set and differential - 102

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
25.2 [25.102] / 1
Contents
TECHNICAL DATA
Limited slip differential

General specification - Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Differential housing
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Axle pinion
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
51546954_EN 28/11/2018
25.2 [25.102] / 2
Front axle system - Front bevel gear set and differential
Limited slip differential - General specification - Discs
LEIL13TLH0605FB 1
1. New counter disc thickness= 1.5-0.03 mm

Counter disc - quantity 10
2. New friction disc thickness= 2.8-0.03 mm
Worn disc minimum thickness= 2.7 mm
Disc - quantity 2
3. New friction disc thickness= 1.6-0.03 mm
Worn disc minimum thickness= 1.4 mm
Disc - quantity 8
51546954_EN 28/11/2018
25.2 [25.102] / 3
Differential housing - Disassemble

Differential support group
LEIL13TLH0800FB 1

way.
Measure the starting total preload FT0 of the bearings
(pinion-crown gear system), using a dynamometer
whose cord is wound on the pinion splined end. Note
the value FT0 that is necessary in the bearings re-
assembly.
LEIL13TLH0801AB 2
51546954_EN 28/11/2018
25.2 [25.102] / 4
Remove the two fastening screws (8).
LEIL13TLH0802AB 3
Disassemble the flange (6).

NOTICE: the differential box (3) is free.
Remove the O-Ring (5) from the central body (1).
must be replaced.
LEIL13TLH0803AB 4
Remove differential box (3).
LEIL13TLH0804AB 5
Remove the O-Ring (2) from the central body (1).

must be replaced.
LEIL13TLH0805AB 6
51546954_EN 28/11/2018
25.2 [25.102] / 5
Unscrew and remove the screw (10) and the ring nut
retainer (9) from the flange (6).
Unscrew and remove the adjuster ring nut (7) from the
flange (6).
LEIL13TLH0806AB 7
Use the wrench 380200534 and a hammer to remove

the bearing cup (4) from the flange (6).
NOTICE: do not invert the bearing cups if the bearings are
not replaced.
LEIL13TLH0807AB 8
51546954_EN 28/11/2018
25.2 [25.102] / 6
Differential housing - Assemble

Differential support group
way.
Assemble the pinion group before assemble the differ-
ential support group.
LEIL13TLH0808AA 1
Lubricate and assemble new O-Ring (2) on every side

of the central body (1).
LEIL13TLH0809AB 2
Position the flange (6) on a flat surface and force the

bearing cup (4) using the driver 380200521.
NOTE: do not invert the bearing cups if the bearings are
not replaced.
LEIL13TLH0810AA 3
51546954_EN 28/11/2018
25.2 [25.102] / 7
Measure the external diameter C of the bevel crown

gear assembled to differential housing.
Calculate the value: R=C/2 mm
NOTE: this value is necessary to measure the backlash
between pinion and crown.
LEIL13TLH0811AA 4
Assemble a new well lubricated O-Ring (5) on the

flange (6) housing.
First assemble the left-hand brake flange to the central
body (1) Insert the differential group (3) into the central
body (1).
NOTE: the bevel gear must be placed on the right side
(Rh). Assemble the right-hand brake flange.
LEIL13TLH0812AB 5
Clean with care the bolts (8) thread.

Assemble the bolts (8) and tighten them to 80 N·m
(59.0 lb ft).
LEIL13TLH0813AB 6
Assemble and screw both adjuster ring nuts (7) using

the wrench 380200534 till the backlash is eliminated
and the differential bearings are slightly loaded.
LEIL13TLH0814AA 7
51546954_EN 28/11/2018
25.2 [25.102] / 8
Assemble the wrench 380200532 on the differential

housing hole.
Position a comparator with the feeler in contact with and
at 90° respect to the surface of the special tool bracket,
in correspondence with the reference (R) value.
LEIL13TLH0815AA 8
Move the bracket of the wrench 380200532 installed on

the differential housing hole alternately by hand.
Measure and note the backlash between pinion and
crown. Give the crown gear a 1/4 turn, measure and
note the backlash between pinion and crown; repeat
this operation to get some backlash values.
Check if the average backlash value is within the spec-
ified range: 0.18 – 0.23 mm (0.01 – 0.01 in).
If this condition is verified go to the step (13), if not carry
out the backlash adjustment as follows.
LEIL13TLH0816AA 9
Adjust the ring nuts (7) with the wrench 380200534.

NOTE: unscrew/screw the adjuster ring nuts, as indicated
in the next step, then check the backlash.
LEIL13TLH0817AA 10
Adjust the ring nuts (7), remembering that:

- if the measured backlash is less than the given toler-
ance range, screw the ring nut from the side opposite
to the ring gear and unscrew the opposite one of the
same measure (A);
- if the measured backlash is greater than the given
tolerance range, screw the ring nut from the side of the
ring gear and unscrew the opposite one of the same
measure (B).
LEIL13TLH0818AB 11
51546954_EN 28/11/2018
25.2 [25.102] / 9
Once the adjustment of the pinion-bevel gear backlash

has been carried out, check also that there is a mini-
mum preloading on the differential housing bearings.
Repeat the whole sequence of the above mentioned
operations till the indicated conditions are reached.
LEIL13TLH0819AB 12
Once the pinion-ring gear backlash has been estab-

lished, if the bearings have been not replaced, measure
the total preloading FTm of the bearings (pinion-crown
bevel gear system), using a dynamometer whose cord
is wound on the pinion splined end.
NOTE: do not use this method with new bearings, if the
bearings have been replaced see next step.
The measured value FTm should be within the following
range: FTm =FT0÷(FT0+10) N
LEIL13TLH0801AB 13
If the bearings have been replaced, measure the total

preloading FTm of the bearings (pinion-crown bevel
gear system), using a dynamometer whose cord is
wound on the tool for preload measuring 380300158
inserted on the pinion splined end.
NOTE: all the preloads should be measured without the
seal rings.
LEIL13TLH0820AA 14
The measured value should be within the following

range:
FTm= (FPm+8.8)÷(FPm +13.2) N
where FPm is the effectively preloading measured on
the tool (gauge diameter Dm = 104.4 mm).
LEIL13TLH0821AA 15
51546954_EN 28/11/2018
25.2 [25.102] / 10
NOTE: if you do not use the prescribed special tool to mea-

sure the total preloading FTm, the reference diameter is the
diameter of pinion shaft splined end.
The measured value should be within the indicated
range:
FTm= (FPm+26.4)÷(FPm+39.6) N
where FPm is the pinion bearings preloading.
NOTE: with new bearings this way give inaccurate result
and it’s not recommended.
LEIL13TLH0801AB 16
Once the pinion-ring gear backlash has been estab-

lished, instead proceeding with measure the total rolling
torque (MTm) of the bearings (pinion-crown bevel gear
system) with a torque meter and the wrench.
NOTE: all the preloads must be measured without the seal
installed.
LEIL13TLH0823AA 17
The total rolling torque MT must be within the following

range:
MTm= (MPm+0.46)÷(MPm+0.69) N
where MPm is the pinion bearings preloading.
LEIL13TLH0824AA 18
If the measurement is not within the specified range,

check well the assembly of each component and oper-
ate on the adjuster ring nuts (7) of the differential sup-
port:
- if the total preloading is less than the given range,
screw in both adjuster ring nuts by the same measure,
keeping the pinion-ring gear backlash value unchanged
(A);
- if the total preloading is greater than the given range,
unscrew both adjuster ring nuts by the same measure,
keeping the pinion-ring gear backlash value unchanged
(B).
LEIL13TLH0818AB 19
51546954_EN 28/11/2018
25.2 [25.102] / 11
Once all the adjustment operations have been com-

pleted, fit the adjuster ring nut retainers (9).
Clean with care the screws (10) thread.
Assemble the fastening screws (10) and tighten them
to 10 N·m (7.4 lb ft).
NOTE: turn the adjuster ring nuts (7) slightly in order to
allow the assembly.
LEIL13TLH0825AB 20
51546954_EN 28/11/2018
25.2 [25.102] / 12
Limited slip differential - Disassemble
LEIL13TLH0834FB 1

way.
Lock the differential with a clamp.
Unscrew the fastening bolts (22) and remove the bevel
gear crown (1).
NOTICE: this will make the cover (21) of the differential box
(3) free, so take care not to drop the inner components.
LEIL13TLH0835AB 2
51546954_EN 28/11/2018
25.2 [25.102] / 13
Disassemble the cover (21) from the differential box (3).

Disassemble all the inner components.
Check the operating and the wear conditions of the all
components.
LEIL13TLH0836AB 3
Remove the bearing cones (2) and (23) from the dif-
ferential box (3) and from the cover (21) by using two
levers or a three-hold extractor.
LEIL13TLH0837AB 4
51546954_EN 28/11/2018
25.2 [25.102] / 14
Limited slip differential - Assemble

way.
Assemble the bearing cones (2) and (21) on the differ-
ential box (3) and on the cover (19) by using the driver
LEIL13TLH0837AB 1
Assemble to the sun gear (7) the differential discs (5),

the differential counter discs (4) and the differential disc
(6) as shown in figure.
NOTE: the disc (6) must be assembled with friction material
on the discs side and the flat surface on the sun gear (7)
side.
LEIL13TLH0838AB 2
Position the differential box (3) on the workbench.

Preassemble with care all the inner components as
shown in figure.
Insert the preassembled elements into the differential
box (3) and fix their position by using the pin (8) and
the two pins (16).
LEIL13TLH0839AA 3
51546954_EN 28/11/2018
25.2 [25.102] / 15
Assemble to the sun gear (17) the differential discs (19),

the differential counter discs (20) and the differential
disc (18) as shown in figure.
NOTE: the disc (18) must be assembled with friction ma-
terial on the discs side and the flat surface on the sun gear
(17) side.
LEIL13TLH0840AB 4
Position the bevel crown gear (1) on the half box (3).
NOTE: clean with care the contact surfaces.
Assemble the sun gear (17), assembled with discs and

counter discs, and the cover (21) to the differential box
(3).
Apply the prescribed sealant on the screws (22) thread.
Assemble the fastening screws (22) to 95 N·m (70.1 lb
ft).
LEIL13TLH0841AB 5
51546954_EN 28/11/2018
25.2 [25.102] / 16
Axle pinion - Disassemble
LEIL13TLH0842FB 1

way.
Remove the differential group.
Measure the starting preloading FP0 of the pinion bear-
ings using a dynamometer whose cord is wound on the
pinion splined end. Note the value FP0 that is neces-
sary in the bearings reassembly.
LEIL13TLH0801AB 2
51546954_EN 28/11/2018
25.2 [25.102] / 17
Unscrew the lock nut (10) using the wrench 380200531

and the wrench 380200529.
NOTE: this operation damage the ring nut; the ring nut (10)
must be replaced when assembling the group.
LEIL13TLH0843AA 3
Tap the end shaft with a plastic mallet to remove the

bevel pinion (1). Collect the washer (9) and the bearing
cone (8).
LEIL13TLH0844AA 4
Once the bevel pinion (1) has been removed, collect the
washer (6), the spacer (5) and the washer (4).
NOTE: the spacer (5) must be replaced when assembling
the group.
LEIL13TLH0845AA 5
Check the bearing cups wear condition.

If bearings replacement is necessary, remove bearing
cups (3) and (8) from central body with a drift and a
hammer.
LEIL13TLH0846AA 6
51546954_EN 28/11/2018
25.2 [25.102] / 18
Remove the bearing cone (3) of the bevel pinion (1) with
a standard extractor.
Collect the shim (2).
LEIL13TLH0847AB 7
Check all pinion components for wear.

NOTICE: the ring nut (10) and the collapsible spacer (5)
must be replaced when reassembling the unit.
LEIL13TLH0848AB 8
51546954_EN 28/11/2018
25.2 [25.102] / 19
Axle pinion - Assemble

way.
Position the central body (7) on a workbench.
Fit the bearing cups (3) and (8) into their seats using
the bearing driver kit 380200431.
LEIL13TLH0849AA 1
Use the suitable tools (false pinion 380200527, driver

380200535 and false differential box 380002833) to
measure the conic distance.
Insert into the seats the bearing cups (3) and (8) and
the false pinion.
Tighten the ring nut (10) to eliminate the backlash.
LEIL13TLH0850AA 2
Check the correct positioning of the right and left brake

cylinder and differential housing supports, using the ref-
erence marks on them and on the central body (7).
Assemble the two brake cylinders with their fastening
bolts.
LEIL13TLH0851AA 3
51546954_EN 28/11/2018
25.2 [25.102] / 20
Insert the false differential box 380002833 into the cen-

tral body (7). Check that the false differential box is in-
serted in both differential support housings.
LEIL13TLH0852AA 4
To adjust bevel gear/pinion measure the distance (A)

with a depth gauge.
Calculate the value (X) as follows:
X= (A+C)-B mm
where (B) and (C) are known.
LEIL13TLH0853AA 5
S= X-V mm
From the value X deduct the value V (stamped on the
pinion head) to get the value S.
LEIL13TLH0854AB 6
Select the shim (2) of thickness value (S) among the

range of available shims.
LEIL13TLH0855AA 7
51546954_EN 28/11/2018
25.2 [25.102] / 21
SHIMS RANGE
2.5 mm 2.6 mm 2.7 mm 2.8 mm 2.9 mm 3.0 mm 3.1 mm 3.2 mm 3.3 mm 3.4 mm
Thickness
(0.10 in) (0.10 in) (0.11 in) (0.11 in) (0.11 in) (0.12 in) (0.12 in) (0.13 in) (0.13 in) (0.13 in)
Quantity --- --- --- --- --- --- --- --- --- ---
Loosen and remove the ring nut (10).

Remove the false pinion 380200527 + 380200535 and
the bearing cones (3) and (8) from the central body (7).
Disassemble the false differential box 380002833 from
the brake cylinders and then unscrew the screws to re-
move the brake cylinders.
LEIL13TLH0856AB 8
Once you have chosen the suitable shim (2), insert it

on the pinion shaft with the chamfer against the pinion
head, as shown in figure.
LEIL13TLH0857AB 9
51546954_EN 28/11/2018
25.2 [25.102] / 22
Force the bearing (3) on the pinion shaft (1) by using

the driver 380200405 under a press, making sure that
it is well set.
Assemble the shim (4), a new spacer (5) and the shim
(6) to the pinion shaft.
NOTE: use always a new spacer (5).
LEIL13TLH0936AB 10
LEIL13TLH0858AB 11
NOTE: check the right assembly sequence.
LEIL13TLH0859AB 12
Insert the bevel pinion (1) unit into the central body (7)
and the bearing (8) into the pinion shaft, as shown in
figure.
Force the bearing (8) in position by using the driver
NOTE: push the pinion against the central body to perform
this operation.
LEIL13TLH0860AA 13
51546954_EN 28/11/2018
25.2 [25.102] / 23
Insert the ring nut washer (9) and screw a new lock ring
nut (10) on the pinion end.
Screw the ring nut (10) in, using the wrench for ring nut
380200531 and for pinion retainer 380200529 .
NOTE: the torque setting is given by the preloading mea-
surement on bearings (3) and (8); tighten the ring nut (10)
gradually.
NOTE: if the tightening is excessive, the collapsible spacer
(5) must be replaced and the procedure repeated.
When you check the preloading, it is advisable to beat

slightly both pinion ends (1) with a soft hammer, so as
to help setting the bearings (3) and (8). LEIL13TLH0843AA 14
If the bearings have been not replaced, to measure the

preloading F Pm of the pinion taper roller bearings (3)
and (8), use a dynamometer whose cord is wound on
the end of pinion shaft (1).
NOTE: do not use this method with new bearings, if the
bearings have been replaced see next step.

range:
FPm= FP0÷(FP0+10) N.
LEIL13TLH0801AB 15
If the pinion taper roller bearings (3) and (8) are new,
to measure the preloading FPm of the bearings, use
a dynamometer whose cord is wound on the tool for
preload measuring 380300158 inserted on the end of
pinion shaft.
LEIL13TLH0861AA 16
The effectively preloading FPm is measured on the suit-

able tool (gauge diameter Dm= 104.4 mm)
range:
FPm= 30.7÷45.9 N
NOTE: values for new bearings.
LEIL13TLH0862AA 17
51546954_EN 28/11/2018
25.2 [25.102] / 24
NOTE: if you do not use the prescribed special tool to mea-

sure the pinion bearing preloading, the reference diameter
is the diameter of pinion shaft splined end.
The measured value should be within the range: FPm =

92.0 – 137.9 N (20.7 – 31.0 lb)
LEIL13TLH0801AB 18
Instead proceeding with measure the pinion shaft bear-

ings rolling torque MP with a torque meter and the pre-
scribed special wrench.
NOTE: all the preloads must be measured without the seal
ring.
LEIL13TLH0863AA 19
The measured value MPm must be within the following

range:
MPm= 1.6 – 2.4 N·m (1.18 – 1.77 lb ft).
LEIL13TLH0864AA 20
Once the prescribed preloading value is achieved,

stake the ring nut (10), using a hammer and a chisel.
LEIL13TLH0865AA 21
51546954_EN 28/11/2018
25.2 [25.102] / 25
Assemble the differential housing.
LEIL13TLH0866AA 22
51546954_EN 28/11/2018
25.2 [25.102] / 26
Index

Axle pinion - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Axle pinion - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Differential housing - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Differential housing - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Limited slip differential - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Limited slip differential - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Limited slip differential - General specification - Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
25.2 [25.102] / 27
51546954_EN 28/11/2018
25.2 [25.102] / 28
Final drive hub, steering knuckles, and shafts - 108

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
25.3 [25.108] / 1
Contents
SERVICE
Planetary drive and hub

Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Steering knuckle housing and steering articulation hub
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Wheel hub
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
51546954_EN 28/11/2018
25.3 [25.108] / 2
Front axle system - Final drive hub, steering knuckles, and shafts
Planetary drive and hub - Disassemble
LEIL13TLH0665FB 1

way.
Unscrew the plug (1) and drain the oil completely from
the planetary drive.
LEIL13TLH0666AA 2
51546954_EN 28/11/2018
25.3 [25.108] / 3
Unscrew the fastening screws (2) of the planetary car-

rier (3).
LEIL13TLH0667AB 3
Disassemble the planetary carrier (3) from the wheel

hub (10) and remove the relative O-Ring (9).
must be replaced.
Position the planetary carrier (3) on a workbench and
check its wear conditions.
LEIL13TLH0668AB 4
LEIL13TLH0669AB 5
To replace the planetary gears (5):

- remove the lock ring (8) from every pin;
- remove the planetary gears (5) from the pins;
- collect the needle bearing (4) and (6);
- collect the washer (7).
LEIL13TLH0670AB 6
51546954_EN 28/11/2018
25.3 [25.108] / 4
Planetary drive and hub - Assemble

way.
Insert the needles (4) and (6) and the washer (7) into
the planetary gears (5).
NOTE: grease well the needle bearings (4) and (6).
Insert the gears (5) with assembled needles on the pins
in the reduction gear and lock them by using the lock
rings (8).
LEIL13TLH0670AB 1
Assemble a new lubricated O-Ring (9) on the wheel hub

(10).
LEIL13TLH0671AB 2
Fit the planetary drive to the wheel hub (10).

Assemble the fastening screws (2) and tighten them to
25 N·m (18.4 lb ft).
LEIL13TLH0667AB 3
51546954_EN 28/11/2018
25.3 [25.108] / 5
Fill the wheel hub with the prescribed oil (refer to “Con-
sumables” in the “Introduction” section of this manual).
Fit the plug (1) on the epicyclic reduction gear (3) and
tighten to 60 N·m (44.3 lb ft).
LEIL13TLH0672AA 4
51546954_EN 28/11/2018
25.3 [25.108] / 6
Steering knuckle housing and steering articulation hub -

Disassemble
LEIL13TLH0899FB 1
Drain the differential oil completely from the axle.

Remove the nut (1) and detach the tie rod (3) from the
swivel housing (2) as described in “Steering cylinder -
Disassemble”.
NOTE: don’t beat on the threaded pin end of the tie rod (3).
NOTE: this is a destructive operation for the nut (2); use a
new nut in the reassembly.
LEIL13TLH0937AB 2
LEIL13TLH0900AB 3
51546954_EN 28/11/2018
25.3 [25.108] / 7
NOTE: do not unscrew the tie rod (3) nor the nut (4) to
preserve the correct toe-in adjustment.
LEIL13TLH0901AB 4
Unscrew and remove the fastening screws (5) and (9)

from the upper (6) and lower (10) king pin.
NOTICE: secure the swivel housing (2) with a belt or a rope
to a hoist or any other suitable supporting device.
LEIL13TLH0902AB 5
Remove the king pins (6) and (10).

NOTE: collect the belleville washers (7) and (8).
LEIL13TLH0903AB 6
Remove the steering knuckle housing and the steering

articulation hub from the axle.
LEIL13TLH0904AB 7
51546954_EN 28/11/2018
25.3 [25.108] / 8
Steering knuckle housing and steering articulation hub - Assemble

way.
Assemble the steering knuckle housing and the steer-
ing articulation hub to the axle housing.
NOTE: the differential support group must be assembled
to the axle.
NOTICE: be careful not to damage the seal ring (11); cou-
ple with care the double U-joint splined end to the differen-
tial.
LEIL13TLH0905AB 1
Grease carefully the seats of king pin (6) and (10) with
specific grease.
Position the belleville washers (7) and (8) on the king
pin seats and assemble the king pins, the lower (10)
and the upper (6).
LEIL17TLH1021AB 2
Install the screws (9) and (5) and tighten to 300 N·m
(221.3 lb ft).
LEIL13TLH0902AB 3
51546954_EN 28/11/2018
25.3 [25.108] / 9
Insert the ball joint of the tie rod (3) into its housing on
the swivel housing (1).
NOTICE: do not unscrew the tie rod (3) nor the nut (4) to
LEIL13TLH0907AB 4
Assemble and tighten the lock nut (2) with a dynamo-

metric wrench to 250 N·m (184.4 lb ft).
LEIL13TLH0908AB 5
Check the differential oil level from the oil fill plug (14)
and fill up if necessary.
Reassemble the plug (14) to 60 N·m (44.3 lb ft).
LEIL17TLH1015AB 6
51546954_EN 28/11/2018
25.3 [25.108] / 10
Wheel hub - Disassemble
LEIL13TLH0673FB 1

way.
NOTE: remove the planetary drive before disassemble the
wheel hub group.
Drain the oil completely from the axle.
Insert a lever between the swivel housing (13) and the
axle housing and fit it into the double U-Joint (24).
With the lever push the double U-Joint (24) in the direc-
tion of the wheel hub to allow the lock ring (1) removal.
NOTICE: do not damage the double U-Joint.
LEIL13TLH0674AA 2
51546954_EN 28/11/2018
25.3 [25.108] / 11
Remove the lock ring (1) from the double U-Joint shaft.
Collect the double U-Joint shaft bushing (2).
LEIL13TLH0675AB 3
Unscrew and remove the fastening bolts (4) from the

wheel carrier (6).
LEIL13TLH0676AA 4
To extract the wheel carrier, screw two of the just re-

moved bolts (4) in the threaded holes.
Remove the wheel carrier (6) with the epicyclic ring gear
(3).
LEIL13TLH0677AB 5
Remove the steel lock ring (7) and disjoin the wheel
carrier (6) from the epicyclic ring gear (3).
Only if necessary, remove the centering bushes (5) from
the wheel carrier with a hammer and a suitable tool.
LEIL13TLH0678AB 6
51546954_EN 28/11/2018
25.3 [25.108] / 12
Remove the wheel hub (10) using levers and a hammer

to facilitate the operation.
NOTE: collect the bearing cone (8).
LEIL13TLH0679AA 7
Position the wheel hub (10) on a flat surface and re-

move the seal ring (12) with a puller.
Remove the bearing cups (8) and (11) by using a ham-
mer and a suitable drift.
Remove the bearing cone (11) from the swivel housing
end (13) by using a suitable puller.
LEIL13TLH0680AB 8
Unscrew and remove the fastening bolts (15) and (19)

from the upper (14) and lower (18) pin.
NOTICE: before removing the pins (14) and (18) , secure
the swivel housing (13) with a belt or a rope to a hoist or
any other supporting device; observe all current safety reg-
ulations to guarantee operator safety.
Remove the pins (14) and (18).
LEIL13TLH0681AB 9
Remove the swivel housing (13) together with the dou-

ble U-Joint (24) from the axle housing (27).
Collect the belleville washers (26) and (28).
LEIL13TLH0682AA 10
51546954_EN 28/11/2018
25.3 [25.108] / 13
Position the swivel housing (13) on a flat surface and

take the seal ring (23) out by using a puller.
Remove the lock ring (22) and take the bearing (21) out,
by using a suitable extractor.
LEIL13TLH0683AB 11
51546954_EN 28/11/2018
25.3 [25.108] / 14
Wheel hub - Assemble

way.
If previously removed, reassemble the steering stop
composed by the screw (29), the bushing (30) and nut
(31).
NOTE: do not tighten the nut (31) until the steering angle
adjustment has been done.
LEIL13TLH0684AB 1
Force the bearing (21) into the swivel housing (13) by

using the driver 380200522 and a hammer or a press.
Assemble the lock ring (22).
Assemble the seal ring (23) in the swivel housing (13)
NOTICE: respect the fitting dimension indicated in the next
step.
LEIL13TLH0683AB 2
Respect the dimension (mm) shown in figure.
LEIL13TLH0933AB 3
51546954_EN 28/11/2018
25.3 [25.108] / 15
If the cone (17) of the spherical joint has been previ-

ously removed, reassemble it to the lower pin (18) by
using the driver 380200519 under a press.
Grease carefully the pin (14) and (18) housings with
specific grease.
Position the belleville washers (26) and (28) on the pin
(14) and (18) housings.
LEIL13TLH0685AB 4
LEIL13TLH0686AB 5
If previously removed, assemble a new cover (1) to the

double U-joint (2) by using the driver 380200524.
LEIL13TLH0687AB 6
Protect the splined ends of the axle shaft by winding it

with an adhesive tape to avoid damage to the seal rings.
Assemble the double U-Joint (24) to the swivel housing
(13).
LEIL13TLH0688AA 7
51546954_EN 28/11/2018
25.3 [25.108] / 16
Assemble the swivel housing (13) together with the dou-

ble U-Joint (24) to the axle housing (27) and after as-
sembly, remove completely the adhesive tape.
LEIL13TLH0689AA 8
Assemble the pins, the lower (18) and the upper

(14), and tighten the retaining screws (19) and (15) to
300 N·m (221.3 lb ft).
NOTE: make sure that the belleville washers (26) and (28)
remain in their position.
LEIL13TLH0690AA 9
The special operation “Set Right” of the bearings (8)

and (11) does not require preload or backlash adjust-
ment. Anyway, before assembling new components
check the indicated dimensions.
A = 29.450 – 29.500 mm (1.159 – 1.161 in)
B = 75.775 – 75.825 mm (2.983 – 2.985 in)
C = 23.072 – 23.173 mm (0.908 – 0.912 in)
LEIL13TLH0691AB 10
51546954_EN 28/11/2018
25.3 [25.108] / 17
Force both bearing cups (8) and (11) to their wheel hub
(10) housings by using the driver 380002222 under a
press or with a hammer.
Insert a new seal ring (12) into the wheel hub (10) with
the driver 380200517 and a hammer.
NOTE: do not lubricate the seal ring (12).
LEIL13TLH0692AB 11
LEIL13TLH0693AB 12
Assemble the bearing cone (11) on the swivel housing

(13) end.
Assemble the wheel hub (10) on the swivel housing (13)
and fit the bearing cone (8).
LEIL13TLH0694AB 13
LEIL13TLH0695AB 14
51546954_EN 28/11/2018
25.3 [25.108] / 18
Position the wheel carrier (6) on a workbench and, if

previously removed, force the bushings (5) to the carrier
surface level by using the bushing drift 380002213.
NOTE: at least two bushings (diametrically-opposed)
should be set slightly higher than the carrier surface level
to be used as dowel pins.
Preassemble the wheel carrier (6) and the epicyclic ring
gear (3) with the lock ring (7) shown in figure.
LEIL13TLH0696AB 15
Assemble the wheel carrier group on the wheel hub us-

ing the two projecting bushings as dowel pins and screw
the relative screws (4) in order to put in contact the ring
bevel gear with the wheel hub.
LEIL13TLH0697AA 16
51546954_EN 28/11/2018
25.3 [25.108] / 19
Force all the hub dowel bushings (5) completely with

the bushing drift 380002213 and a hammer.
Assemble the wheel carrier (6) fastening bolts (4) with-
out tightening them.
LEIL13TLH0698AB 17
LEIL13TLH0699AB 18
Insert a lever between the swivel housing (13) and the

axle housing (27) and fit it into the double U-Joint (24).
With the lever push the double U-Joint (24) in the direc-
tion of the wheel hub to make easier the lock ring (1)
insertion.
LEIL13TLH0674AA 19
Assemble the bushing (2) to the double U-Joint (24)

end.
LEIL13TLH0700AB 20
51546954_EN 28/11/2018
25.3 [25.108] / 20
Push the bushing (2) until the end of stroke.

Tighten the wheel carrier (6) fastening bolts (4) to
230 N·m (169.6 lb ft).
LEIL13TLH0701AB 21
Assemble the lock ring (1) to the end of the splined hub
and push it into its seat.
NOTE: check that the lock ring (1) is correctly fitted in its
seat.
Push the double U-Joint thoroughly.
LEIL13TLH0702AB 22
51546954_EN 28/11/2018
25.3 [25.108] / 21
Index

Planetary drive and hub - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Planetary drive and hub - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Steering knuckle housing and steering articulation hub - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Steering knuckle housing and steering articulation hub - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . 7
Wheel hub - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wheel hub - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
51546954_EN 28/11/2018
25.3 [25.108] / 22
51546954_EN 28/11/2018
25.3 [25.108] / 23
PRINTED IN ITALY
51546954_EN 28/11/2018
EN
SERVICE MANUAL
Rear axle system

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
27
Contents
Rear axle system - 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
[27.124] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.4
51546954_EN 28/11/2018
27
Powered rear axle - 100

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
27.1 [27.100] / 1
Contents
TECHNICAL DATA
Powered rear axle

General specification - Limited slip differential (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General specification - Open differential (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General specification - Open differential (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
FUNCTIONAL DATA
Powered rear axle

SERVICE
Powered rear axle

Remove - Load moment sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Install - Load moment sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Toe in adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Remove - Support bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Install - Support bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Disassemble - Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Assemble - Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Rear axle housing
Replace - Double U-joint seal ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Replace - Double U-joint bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
51546954_EN 28/11/2018
27.1 [27.100] / 2
Rear axle system - Powered rear axle
Powered rear axle - General specification - Limited slip differential

Axle identification
LEIL17TLH1001FB 1
1. Axle type
6. Input rotation
51546954_EN 28/11/2018
27.1 [27.100] / 3

MODEL 26.28M
DIFFERENTIAL TYPE Limited slip
DESCRIPTION VALUES
Dry weight 468 kg
Adjustment steering angle min. 38° max. 40°
Toe-in 1919 – 1921 mm (75.6 – 75.6 in)
Input rotation Clockwise
Wet discs brake (maximum operation pressure) 44 bar
ASSEMBLY MAIN DATA

Pinion bearings preloading(1)
FP= 92.0 – 137.9 N (20.7 – 31.0 lb)
(measured on Ø= 34.8 mm)
Total preloading(1) of pinion-ring gear bearings
FT= (FP+26.4)÷(FP+39.6) N
Pinion bearings rolling torque(1)
MP= 1.6 – 2.4 N·m (1.2 – 1.8 lb ft)
measured without seal
Total pinion-ring gear bearing rolling torque(1) MT= (MP+0.46)÷(MP+0.69) Nm
NOTE: (1) only for new bearings.
Service brake data

Maximum braking torque 19685 N·m (14519 lb ft)
Operating temperature -20 °C (-4 °F) - +150 °C (+302 °F)
Steering sensor
51546954_EN 28/11/2018
27.1 [27.100] / 4
Main Dimension
LEIL17TLH1012HB 2
* Housing ** Trunnion
51546954_EN 28/11/2018
27.1 [27.100] / 5

Axle identification
LEIL17TLH1001FB 1
1. Axle type
6. Input rotation
51546954_EN 28/11/2018
27.1 [27.100] / 6

MODEL 26.28M
DESCRIPTION VALUES
Dry weight 472 kg
Toe-in 1919 – 1921 mm (75.6 – 75.6 in)
Total ratio 16.50/1
ASSEMBLY MAIN DATA

FP= 92.0 – 137.9 N (20.7 – 31.0 lb)
FT= (FP+26.4)÷(FP+39.6) N
MP= 1.6 – 2.4 N·m (1.2 – 1.8 lb ft)
Service brake data

Steering sensor
51546954_EN 28/11/2018
27.1 [27.100] / 7
Main Dimension
LEIL17TLH1012HB 2
51546954_EN 28/11/2018
27.1 [27.100] / 8

Axle identification
LEIL17TLH1001FB 1
1. Axle type
6. Input rotation
51546954_EN 28/11/2018
27.1 [27.100] / 9

MODEL 26.28M HD
DESCRIPTION VALUES
Dry weight 477 kg
Toe-in 1919 – 1921 mm (75.6 – 75.6 in)
ASSEMBLY MAIN DATA

FP= 92.0 – 137.9 N (20.7 – 31.0 lb)
FT= (FP+26.4)÷(FP+39.6) N
MP= 1.6 – 2.4 N·m (1.2 – 1.8 lb ft)
Service brake data

Steering sensor
51546954_EN 28/11/2018
27.1 [27.100] / 10
Main Dimension
LEIL17TLH1013HB 2
51546954_EN 28/11/2018
27.1 [27.100] / 11
Powered rear axle - General specification - Open differential

Axle identification
LEIL17TLH1001FB 1
1. Axle type
6. Input rotation
51546954_EN 28/11/2018
27.1 [27.100] / 12

MODEL 26.28M
DIFFERENTIAL TYPE Open
Dry weight 468 kg

Toe-in 1919 – 1921 mm (75.6 – 75.6 in)
ASSEMBLY MAIN DATA

FP= 92.0 – 137.9 N (20.7 – 31.0 lb)
FT= (FP+26.4)÷(FP+39.6) N
MP= 1.6 – 2.4 N·m (1.2 – 1.8 lb ft)
Service brake data

Steering sensor
51546954_EN 28/11/2018
27.1 [27.100] / 13
Main dimensions
LEIL17TLH1012HB 2
51546954_EN 28/11/2018
27.1 [27.100] / 14
Powered rear axle - General specification - Open differential

Axle identification
LEIL17TLH1001FB 1
1. Axle type
6. Input rotation
51546954_EN 28/11/2018
27.1 [27.100] / 15

MODEL 26.28M HD
DIFFERENTIAL TYPE Open
Dry weight 477 kg

Toe-in 1919 – 1921 mm (75.6 – 75.6 in)
ASSEMBLY MAIN DATA

FP= 92.0 – 137.9 N (20.7 – 31.0 lb)
FT= (FP+26.4)÷(FP+39.6) N
MP= 1.6 – 2.4 N·m (1.2 – 1.8 lb ft)
Service brake data

Steering sensor
51546954_EN 28/11/2018
27.1 [27.100] / 16
Main dimensions
LEIL17TLH1013HB 2
51546954_EN 28/11/2018
27.1 [27.100] / 17
Powered rear axle - Torque

Refer to Powered front axle - Torque (25.100) for the rear axle torque.
51546954_EN 28/11/2018
27.1 [27.100] / 18
Powered rear axle - Component localization
LEIL17TLH1014FB 1
Main groups of the axle are:

1. EPICYCLIC REDUCTION GEAR: planetary carrier with reduction/transmission parts.
2. WHEEL HUB: wheel support parts containing the epicyclic reduction gears.
3. AXLE HOUSING: load-bearing shell structure of the axle.
4. BRAKE: brake parts and housing.
5. SUPPORTS: axle trunnion parts to install the axle on the vehicle.
6. DIFFERENTIAL SUPPORT: differential housing with ring bevel gear adjusting system.
7. STEERING CYLINDER: steering cylinder parts with adjusting system components.
8. PINION: pinion with relative adjusting and support parts.
9. FLANGE: flange and relative fastening parts.
10. DIFFERENTIAL: differential parts with ring bevel gear.
51546954_EN 28/11/2018
27.1 [27.100] / 19
Powered rear axle - Component identification
LEIL17TLH1016FB 1
1. Differential oil filling and level plug P. Service brake inlet port
2. Differential oil drain plug
3. Oil breather
4. Fill, level and drain oil plug of epicycloidal reduction gear
5. Brakes bleeder
6. Magnetic steering sensor
7. Greasing point
8. Load moment sensor
51546954_EN 28/11/2018
27.1 [27.100] / 20
Powered rear axle - Service instruction

Axle oil change
the axle must be horizontal and installed on the vehicle.
Clean with care the breather (3) and the surrounding
area.
safety procedures indicated in this manual and in the Op-
erator manual.
LEIL13TLH0607AB 1
To drain the oil unscrew and remove first the fill plug (1)
then the drain plug (2).
Drain all oil. Clean with care and assemble the plug (2).
LEIL13TLH0608AB 2
Fill to the bottom of the fill plug hole (1) with the specified
oil (refer to “Consumables” in the “Introduction” section
of this manual). Wait to allow the oil to flow through the
axle.
Check oil level and fill to the specified level if necessary.
Clean with care and assemble the plug (1).
LEIL13TLH0609AB 3
51546954_EN 28/11/2018
27.1 [27.100] / 21
Epicyclic reduction gear oil change

Before draining the oil from wheel end rotate the wheel
end so that the plug (4) is at the highest position (A) and
partially unscrew to release possible pressure.
Rotate the wheel end so that the plug (4) is toward the
ground (B). Remove the plug and drain the oil.
safety procedures indicated in this manual and in the vehi-
cle manual.
LEIL13TLH0610AB 4
Rotate the wheel end so that the hole (4) is in the posi-
tion as shown in figure.
Fill to the bottom of the fill plug hole with specified oil
(refer to “Consumables” in the “Introduction” section of
this manual).
LEIL13TLH0611AB 5
51546954_EN 28/11/2018
27.1 [27.100] / 22
Greasing during assemble

NOTICE: lubricate all the brake piston seals and O-ring
with mineral oil (SAE 90) or Lithium grease.
LEIL17TLH1042FB 6
1. Apply on the indicated surfaces

Tecnolube® POLYMER 400
2. Fill in excess with grease
51546954_EN 28/11/2018
27.1 [27.100] / 23
Powered rear axle - Remove - Load moment sensor

Disconnect the connector (1) of the load moment sen-
sor (2).
LEIL17TLH1017AB 1
Remove the screw (2) to fix the clamp (3) and the screw
(1).
Remove the protection plate (4) of the load moment
sensor.
LEIL17TLH1018AB 2
Remove the screws (1).

Remove the load moment sensor (2).
LEIL17TLH1019AB 3
51546954_EN 28/11/2018
27.1 [27.100] / 24
Powered rear axle - Install - Load moment sensor

NOTICE: the axle must be unload during the mounting of
the load moment sensor.
NOTE: make sure that the mounting surface on the rear
axle is cleaned and degreased.
NOTE: make sure that there is no corrosion on the threads
(the screw must be tightened by hands easily), if not put a
tool to clean the threads before assembly
1. Install the load moment sensor (2) on the rear axle.
NOTE: to increase the mounting stability, apply LOCTITE®
242® to the screw threads (1).
2. Install the screws (1) and tighten first to 20 N·m (14.8 lb
ft) on each bolt, then to 45 N·m (33.2 lb ft) and to
70 N·m (51.6 lb ft).
Do not tighten one bolt to full torque first and the second
one, it is not allowed.
NOTE: wait one hour at ambient temperature before using
the machine.
LEIL17TLH1019AB 1
3. Install the protection plate (4) of the load moment sen-

sor.
4. Install the screw (2) to fix the clamp (3) and the screw
(1) and tighten the screws at 24.5 – 33.2 N·m (18.07 –
24.49 lb ft).
5. Attach plastic tie straps (5) to retain the load moment
sensor.
LEIL17TLH1018AB 2
6. Connect the connector (1) of the load moment sensor

(2).
LEIL17TLH1017AB 3
51546954_EN 28/11/2018
27.1 [27.100] / 25
Powered rear axle - Remove

Turn the main switch of the machine to "OFF".
Block the front wheels with blocks of wood. Insert the

wood shims between the frame and rear axle, to pre-
vent the oscillation of the machine.
Lift the chassis from the rear of the machine and place
it securely on stands suitable to support the weight of
the machine.
Remove the rear wheels of the machine.

Remove the rear fenders.
From the bottom of the machine, unscrew and remove
the guard transmission shafts (optional).
LEIL13TLH0618AA 1
Disconnect the connector of the steering sensor (1).

Disconnect the connector (2) of the load moment sen-
sor.
LEIL14TLH1045AB 2
Remove the four screws (1) of the rear drive shaft (3),
and remove the relating plates (2).
Disconnect the rear drive shaft (3) from the flange (4)
of the rear axle.
LEIL14TLH1137AB 3
Disconnect the steering hoses (1) and the brake hose

(2). Plug the hoses to prevent leakage of oil.
NOTICE: Before proceeding with the removal axle oper-
ations, be sure to use proper equipment to support the
weight of the axle and stability in complete safety.
LEIL14TLH1047AB 4
51546954_EN 28/11/2018
27.1 [27.100] / 26
Prepare two stands on either side of the axle to prevent

accidental opening.
Place a hydraulic jack under the axle.
Unscrew the four screws (1) M20 X 100 between axle

and frame, and remove them from the axle support (2).
LEIL17TLH1025AB 5
Unscrew the two screws (1) and remove them from the
rear support (2) of the axle.
Carefully lower the hydraulic jack by removing the side-
stands and remove the axle.
LEIL17TLH1024AB 6
51546954_EN 28/11/2018
27.1 [27.100] / 27
Powered rear axle - Install

To install the rear axle, perform the operations of the
removal in reverser order.
Replace the screws (1) of the supports (2).
Tighten the screws to 530 N·m (391 lb ft).
Remove the side-stands, and lower the hydraulic jack.
LEIL17TLH1024AB 1
LEIL17TLH1025AB 2
Connect the steering hoses (1) and the brake hose (2).
Tightening torques
Steering hoses: 55 N·m (41 lb ft)
Brake hose: 35 N·m (26 lb ft)
LEIL14TLH1047AB 3
Connect the connector of the steering sensor (1).

Connect the connector (2) of the load moment sensor.
LEIL14TLH1045AB 4
51546954_EN 28/11/2018
27.1 [27.100] / 28
Install the rear drive shaft (3) on the flange (4) of the
rear axle.
Install the relating plates (2) and tightening the four
screws (1) of the rear drive shaft (3) at 74.5 – 83.1 N·m
(54.95 – 61.29 lb ft).
Install the lower guard of the drive shaft.
Install the wheel guards.
Install the wheels and tighten the wheel nuts to 800 N·m
(590 lb ft).
Lower the car and remove the shims between the frame
and axle, and then remove blocks on the wheels.
Turn the main switch to "ON" position.
Bleed the brake circuit.
LEIL14TLH1137AB 5
51546954_EN 28/11/2018
27.1 [27.100] / 29
Powered rear axle - Toe in adjust

For the toe-in adjust of the rear axle, refer to Powered
front axle - Toe in adjust (25.100).
51546954_EN 28/11/2018
27.1 [27.100] / 30
Powered rear axle - Remove - Support bushings

Remove the front support (1) and the rear support (13).
LEIL13TLH0631AB 1

way.
Remove the bushing (1) and the washer (2) from the
central body (3).
NOTE: it is advisable to cut the bushing (1) with a chisel;
this is a destructive operation for the bushing.
NOTICE: do not use an extractor to remove the bushing.
LEIL13TLH0917AB 2
Remove the bushing (5) and washer (4) from the central
body (3).
NOTE: it is advisable to cut the bushing (5) with a chisel;
this is a destructive operation for the bushing.
LEIL13TLH0918AB 3
51546954_EN 28/11/2018
27.1 [27.100] / 31
Powered rear axle - Install - Support bushings

way.
Insert the washer (2) onto the central body (3).
Heat the bushing (1) at 110÷120 °C than assemble it to
the central body (3).
NOTICE: wear the compulsory safety coverage.
NOTE: if necessary use a pad and a hammer to install the
bushing (1).
LEIL13TLH0917AB 1
Insert the washer (4) on the front support seat.

Heat the bushing (5) at 110 – 120 °C (230 – 248 °F)
than assemble it to the central body (3).
NOTICE: wear the compulsory safety coverage.
NOTE: if necessary use a pad and a hammer to install the
bushing (5).
LEIL13TLH0918AB 2
Insert the front support (1) and the rear support (13) on
the central body.
NOTICE: do not damage the O-Ring (5).
LEIL13TLH0631AB 3
51546954_EN 28/11/2018
27.1 [27.100] / 32
Powered rear axle - Disassemble - Supports
LEIL13TLH0630FB 1

way.
Remove the front support (1) and the rear support (13)
rear axle.
LEIL13TLH0631AB 2
51546954_EN 28/11/2018
27.1 [27.100] / 33
Remove the lock screw (3) with the greaser nipple and
remove the bushing (6) from the front support (1).
If necessary remove the O-Ring (5) from the bushing
(6).
NOTE: destructive operation for the O-Ring (5): the O-Ring
must be replaced.
LEIL13TLH0633AB 3
Remove the lock screw (16) and remove the bushing

(12) from the rear support (13).
LEIL13TLH0634AB 4
51546954_EN 28/11/2018
27.1 [27.100] / 34
Powered rear axle - Assemble - Supports

way.
Position the rear support (13) on a workbench and as-
semble the thrust bushing (12).
Clean with care the lock screw (16) thread.
Assemble the lock screw (16) and tighten it to 64 N·m
(47.2 lb ft).
LEIL13TLH0634AB 1
Position the front support (1) on a workbench and as-

semble the thrust bushing (6).
Clean with care the lock screw (3) thread.
Assemble the lock screw (3) and tighten it to 84 N·m
(62.0 lb ft).
Assemble a new O-ring (5) in the thrust bushing of rear
support.
LEIL13TLH0633AB 2
If necessary, remove and insert the new bushings (2)

and (14) of the supports by using a drive and hammer,
once you have apply the prescribed sealant on the con-
tact surfaces.
LEIL17TLH1023AB 3
51546954_EN 28/11/2018
27.1 [27.100] / 35
Rear axle housing - Replace - Double U-joint seal ring

For the replace of the double U-joint seal ring of the
rear axle housing, refer to Axle housing - Replace -
Double U-joint seal ring (25.100).
51546954_EN 28/11/2018
27.1 [27.100] / 36
Rear axle housing - Replace - Double U-joint bushing

For the replace of the double U-joint bushing of the rear
axle housing, refer to Axle housing - Replace - Double
U-joint bushing (25.100).
51546954_EN 28/11/2018
27.1 [27.100] / 37
Rear axle housing - Disassemble

For the disassemble of the rear axle housing, refer to
Axle housing - Disassemble (25.100).
NOTE: the rear axle is not equipped with a parking brake.
51546954_EN 28/11/2018
27.1 [27.100] / 38
Rear axle housing - Assemble

For the assemble of the rear axle housing, refer to Axle
housing - Assemble (25.100).
NOTE: the rear axle is not equipped with a parking brake.
51546954_EN 28/11/2018
27.1 [27.100] / 39
Index

Powered rear axle - Assemble - Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Powered rear axle - Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Powered rear axle - Component localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Powered rear axle - Disassemble - Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Powered rear axle - General specification - Limited slip differential (*) . . . . . . . . . . . . . . . . . . . . . . . . . 3
Powered rear axle - General specification - Open differential (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Powered rear axle - General specification - Open differential (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Powered rear axle - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Powered rear axle - Install - Load moment sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Powered rear axle - Install - Support bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Powered rear axle - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Powered rear axle - Remove - Load moment sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Powered rear axle - Remove - Support bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Powered rear axle - Service instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Powered rear axle - Toe in adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Powered rear axle - Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Rear axle housing - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Rear axle housing - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Rear axle housing - Replace - Double U-joint bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Rear axle housing - Replace - Double U-joint seal ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
51546954_EN 28/11/2018
27.1 [27.100] / 40
Rear bevel gear set and differential - 106

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
27.2 [27.106] / 1
Contents
TECHNICAL DATA

General specification - Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Bevel pinion
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Differential
Disassemble - Open differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assemble - Open differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Differential housing
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
51546954_EN 28/11/2018
27.2 [27.106] / 2
Rear axle system - Rear bevel gear set and differential
Limited slip differential - General specification - Discs

For the general specification of the discs of the limited slip
differential, refer to Limited slip differential - General
specification - Discs (25.102).
51546954_EN 28/11/2018
27.2 [27.106] / 3
Bevel pinion - Disassemble

To disassemble the bevel pinion, refer to Axle pinion -
Disassemble (25.102).
51546954_EN 28/11/2018
27.2 [27.106] / 4
Bevel pinion - Assemble

To assemble the bevel pinion, refer to Axle pinion -
Assemble (25.102).
51546954_EN 28/11/2018
27.2 [27.106] / 5
Differential - Disassemble - Open differential
LEIL13TLH0826FB 1

way.
Lock the differential with a clamp.
Unscrew the fastening bolts (18) and remove the bevel
gear crown (1).
NOTE: this will make the cover (17) of the differential box
(3) free, so take care not to drop the inner components.
LEIL13TLH0827AB 2
51546954_EN 28/11/2018
27.2 [27.106] / 6
Disassemble the cover (17) from the differential box (3).

Disassemble all the inner components.
Check the operating and the wear conditions of the all
components.
LEIL13TLH0828AB 3
Remove the bearing cones (2) and (19) from the dif-
ferential box (3) and from the cover (17) by using two
levers or a three-hold extractor.
LEIL13TLH0829AB 4
51546954_EN 28/11/2018
27.2 [27.106] / 7
Differential - Assemble - Open differential

way.
Assemble the bearing cones (2) and (19) on the differ-
ential box (3) and on the cover (17) by using the driver
LEIL13TLH0829AB 1
Position the differential box (3) on the workbench.

Insert the disc (4) into the differential box (3) and pre-
assemble with care all the inner components as shown
in figure.
LEIL13TLH0830AB 2
Insert the preassembled elements into the differential

box (3) and fix their positions by using the long pin (6)
with its pin (7) and the two short pins (13) with the two
pins (14).
LEIL13TLH0831AB 3
51546954_EN 28/11/2018
27.2 [27.106] / 8
Insert into the half box (3) the sun gear (15) and the disc
(16), as shown in figure.
Position the bevel crown gear (1) on the half box (3).
NOTE: clean with care the contact surfaces.
LEIL13TLH0832AB 4
Assemble the cover (17) to the differential box (3).

Clean with care and apply the prescribed adhesive to
the bolts (18) thread.
Assemble the fastening bolts (18) and tighten them to
95 N·m (70.1 lb ft).
LEIL17TLH1022AB 5
51546954_EN 28/11/2018
27.2 [27.106] / 9
Limited slip differential - Disassemble

To disassemble the limited slip differential, refer to Lim-
ited slip differential - Disassemble (25.102).
51546954_EN 28/11/2018
27.2 [27.106] / 10
Limited slip differential - Assemble

To assemble the limited slip differential, refer to Limited
slip differential - Assemble (25.102).
51546954_EN 28/11/2018
27.2 [27.106] / 11
Differential housing - Disassemble

To disassemble the differential housing, refer to Differ-
ential housing - Disassemble (25.102).
51546954_EN 28/11/2018
27.2 [27.106] / 12
Differential housing - Assemble

To assemble the differential housing, refer to Differen-
tial housing - Assemble (25.102).
51546954_EN 28/11/2018
27.2 [27.106] / 13
Index

Bevel pinion - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Bevel pinion - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Differential - Assemble - Open differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Differential - Disassemble - Open differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Differential housing - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Differential housing - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Limited slip differential - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Limited slip differential - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Limited slip differential - General specification - Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
27.2 [27.106] / 14
Planetary and final drives - 120

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
27.3 [27.120] / 1
Contents
SERVICE
Planetary final drive

Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wheel hub
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
51546954_EN 28/11/2018
27.3 [27.120] / 2
Rear axle system - Planetary and final drives
Planetary final drive - Disassemble

To disassemble the planetary final drive, refer to Plan-
etary drive and hub - Disassemble (25.108).
51546954_EN 28/11/2018
27.3 [27.120] / 3
Planetary final drive - Assemble

To assemble the planetary final drive, refer to Planetary
drive and hub - Assemble (25.108).
51546954_EN 28/11/2018
27.3 [27.120] / 4
Wheel hub - Disassemble

To disassemble the wheel hub, refer to Wheel hub -
Disassemble (25.108).
51546954_EN 28/11/2018
27.3 [27.120] / 5
Wheel hub - Assemble

To assemble the wheel hub, refer to Wheel hub - As-
semble (25.108).
51546954_EN 28/11/2018
27.3 [27.120] / 6
Index

Planetary final drive - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Planetary final drive - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Wheel hub - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Wheel hub - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
51546954_EN 28/11/2018
27.3 [27.120] / 7
51546954_EN 28/11/2018
27.3 [27.120] / 8

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
27.4 [27.124] / 1
Contents
SERVICE
Steering knuckle housing hub

Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
51546954_EN 28/11/2018
27.4 [27.124] / 2
Rear axle system - Final drive hub, steering knuckles, and shafts
Steering knuckle housing hub - Disassemble

To disassemble the steering knuckle housing, refer to
Steering knuckle housing and steering articulation
hub - Disassemble (25.108).
51546954_EN 28/11/2018
27.4 [27.124] / 3
Rear axle system - Final drive hub, steering knuckles, and shafts
Steering knuckle housing hub - Assemble

To assemble the steering knuckle housing, refer to
Steering knuckle housing and steering articulation
hub - Assemble (25.108).
51546954_EN 28/11/2018
27.4 [27.124] / 4
Index

Steering knuckle housing hub - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Steering knuckle housing hub - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
27.4 [27.124] / 5
PRINTED IN ITALY
51546954_EN 28/11/2018
EN
SERVICE MANUAL
Brakes and controls

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
33
Contents
Brakes and controls - 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
[33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3
[33.204] Front axle brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.4
51546954_EN 28/11/2018
33
Hydraulic service brakes - 202

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
33.1 [33.202] / 1
Contents
TECHNICAL DATA
Hydraulic service brakes

Brake discs
FUNCTIONAL DATA

Hydraulic schema (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Brake pedals
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Brake master cylinder
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SERVICE

Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Brake discs
Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Oil drain line
Bleed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
51546954_EN 28/11/2018
33.1 [33.202] / 2
Brakes and controls - Hydraulic service brakes
Hydraulic service brakes - General specification

Service:
Hydraulic foot operated:
Number of brake discs: 3+3 on Front Axle / 2+2 on Rear Axle
Brake disc Øin / Øout: 163 mm (6.4 in) / 223 mm (8.8 in)
Friction Area per Surface (1 side of disc): 182 cm²
Total friction area (Front + Rear Axle, Total): 2183 cm² (front) + 1455 cm² (rear) = 3638 cm² (total)
Friction Material: N611-2 Paper/Kevlar
Max hydraulic brake oil pressure: 80 bar (1160 psi)
Ratio between brake and wheel: 6.0
Braking Performance: comply with ISO 3450, European directive 97/54/CE
Parking:
Type: SAHR (Spring Applied Hydraulic Release) integrated
in the front axle
Hydraulic disengagement operating oil 18 bar (261 psi) / 30 bar (435 psi) / peak: 35 bar
pressure (min / max / peak): (508 psi)
SAHR brake is a mechanical unlock device integrated in the front axle: two screws per side allow the manual disen-
gagement of the brakes where there is no sufficient oil pressure in the SAHR brake hydraulic circuit.
51546954_EN 28/11/2018
33.1 [33.202] / 3
Brake discs - General specification

Service brake typical data
Brake type Wet discs brake
Brake actuation Hydraulic
Brake operating temperature -20 – 150 °C (-4 – 302 °F)
Storage temperature -40 – 45 °C (-40 – 113 °F)
Oil specification for brake
Mineral oil
actuation
Oil displacement for actuation
16 cm³
(each side)
Discs/counter discs for each group brake/axle side
FRONT Axles Pieces Thickness Minimum thickness
Discs (2) quantity 4.75 – 4.85 mm (0.19 – 4.0 mm
3
0.19 in)
Counter discs (1) quantity 4.92 – 5.08 mm (0.19 – –
4
0.20 in)
REAR Axles Pieces
Discs (2) quantity 4.75 – 4.85 mm (0.19 – 4.0 mm
2
0.19 in)
Counter discs (1) quantity 4.92 – 5.08 mm (0.19 – –
3
0.20 in)
Brake discs specifications (one set for each side)
LEIL13TLH0617FB 1
1. New counter disc thickness = 4.92 – 5.08 mm (0.19 – 0.20 in)
2. New friction disc thickness = 4.75 – 5.08 mm (0.19 – 0.20 in)

Worn disc minimum thickness = 4.0 mm (0.2 in)
51546954_EN 28/11/2018
33.1 [33.202] / 4
Hydraulic service brakes - Hydraulic schema

Service brake system

1. Implement pump
2. Pilot pressure manifold
3. Pressure sensor (brake booster)
4. Brake oil tank
5. Brake master cylinder
6. Rear service brake
7. Front service brake
A. To main control valve
B. To trailer brake valve
51546954_EN 28/11/2018
33.1 [33.202] / 5
51546954_EN 28/11/2018
33.1 [33.202] / 6
LEIL17TLH1039JB 1
51546954_EN 28/11/2018
33.1 [33.202] / 7
51546954_EN 28/11/2018
33.1 [33.202] / 8
Hydraulic service brakes - Hydraulic schema

Service brake system

1. Implement pump
3. Pressure sensor (brake booster)
4. Brake oil tank
6. Rear service brake
7. Front service brake
A. To main control valve
B. To trailer brake valve
51546954_EN 28/11/2018
33.1 [33.202] / 9
51546954_EN 28/11/2018
33.1 [33.202] / 10
LEIL17TLH1040JB 1
51546954_EN 28/11/2018
33.1 [33.202] / 11
51546954_EN 28/11/2018
33.1 [33.202] / 12
Hydraulic service brakes - Exploded view

Limited Slip Differential (LSD) front axle - Brakes
Item Description Quantity
1 O-Ring 1
2 Spacer 1
3 Brake piston 1
4 Drive plate 4
5 Sleeve 1
6 Brake disc 3
7 O-Ring 1
8 Negative brake piston 1
9 Self adjust kit 1
10 Belleville washer 2
11 Lock ring 1
12 O-Ring 2
13 Pin 3
LEIL13TLH1557FB 1
51546954_EN 28/11/2018
33.1 [33.202] / 13
Hydraulic service brakes - Exploded view

Rear axle - Brakes
1 O-Ring 1
2 Brake piston 1
3 O-Ring 1
4 Sleeve 1
5 Drive plate 3
6 Brake discs 2
7 Self adjust kit 1
8 Pin 3
LEIL13TLH1557GB 1
51546954_EN 28/11/2018
33.1 [33.202] / 14
Brake pedals - Exploded view

Brake assembly
1 Brake assembly 1
2 Shaft 1
3 Brake fluid reservoir 1
4 Plug 1
5 Spring 1
6 Washer, 26x44x4.0 mm 1
7 Snap action switch 1
8 Belleville washer, M6 X 12 1
9 Bolt, M6 X 16 1
10 Bolt, M4 X 20 2
11 Pin 1
12 Retaining ring 1
13 Spring clip 2
14 Master brake cylinder 1
15 Nipple 2
16 Hydraulic connector 1
17 Hydraulic connector 1
18 Seal 1
19 Tube 1
20 Tube 1
21 Hose clamp 4
22 Washer, 11x24x2.0 2
23 Bolt, M10 X 80 2
24 Seal 1
51546954_EN 28/11/2018
33.1 [33.202] / 15
LEIL17TLH1041HB 1
51546954_EN 28/11/2018
33.1 [33.202] / 16
Brake master cylinder - Overview
LEIL17TLH1382FB 1
1. Brake master cylinder P. Inlet oil

B1. To front axle S. To hydraulic oil tank
B2. To rear axle R1. From brake oil reservoir
L. LS port (plugged) R2. From brake oil reservoir
51546954_EN 28/11/2018
33.1 [33.202] / 17
Hydraulic service brakes - Disassemble
LEIL13TLH0773FB 1

way.
Unscrew the bolts (1) and remove the axle housing (2).
LEIL13TLH0774AB 2
51546954_EN 28/11/2018
33.1 [33.202] / 18
Remove the brake components from the axle housing

(2): the brake counter discs (3) the brake discs (4) and
the brake disc carrier gear (5).
LEIL13TLH0775AB 3
Remove the O-Rings (14), (15) and (23) from the brake
cylinder (12).
NOTE: destructive operation for the O-Rings (14), (15) and
(23); the O-Rings must be replaced.
LEIL14TLH1148AB 4
Remove the O-Rings (10) from the brake cylinder (12).

NOTE: the O-Rings must be replaced.
LEIL14TLH1149AB 5
Unscrew and remove the three self-adjust screws of the

kit (6) screw from the brake cylinder (12) and collect all
the components: screws, belleville washers, spacers
and washers.
NOTE: destructive operation for the self-adjust kit (6) com-
ponents; the kit must be replaced.
LEIL13TLH0777AB 6
51546954_EN 28/11/2018
33.1 [33.202] / 19
Remove the brake piston (7) from the brake cylinder

(12).
NOTE: for the brake (7) positive removal, it is advisable to
use two levers (I) as shown in figure.
LEIL13TLH0778AB 7
Remove the O-Rings (8) and (9) from the brake piston
(7).
NOTE: destructive operation for the O-Rings (8) and (9);
the O-Rings must be replaced.
LEIL13TLH0779AB 8
Remove the three self-adjust bushing (d) of the kit (6)

from the brake piston (7).
LEIL13TLH0780AB 9
51546954_EN 28/11/2018
33.1 [33.202] / 20
Hydraulic service brakes - Assemble

way.
Collect the brake piston (7). Push the bushings (d) into
the self-adjust (6) housings by using the suitable tool
and a hammer, till they are aligned with the piston (7)
supporting inner surface.
LEIL13TLH0781AB 1
NOTE: the three bushings (d) must be aligned with the

piston (7) supporting inner surface.
LEIL13TLH0782AB 2
Assemble two new O-Rings (8) and (9) to the brake

piston (7).
Lubricate the O-Rings.
LEIL13TLH0783AB 3
51546954_EN 28/11/2018
33.1 [33.202] / 21
Insert the piston (7) into the brake cylinder (12).

NOTE: verify that the three dowel pins (11) are correctly
positioned in the brake cylinder (12) before assembling the
piston; orient the piston so as to align the three seats on
the piston to the pins on the brake flange.
By using a pad, make a pressure just enough to insert

the piston into the brake flange.
LEIL13TLH0784AB 4
Assemble the remaining self-adjust kits (6) components

to the brake cylinder (12) respecting the indicated as-
sembly scheme.
the bolts thread.
Assemble the bolts and tighten them to the prescribed
torque.
LEIL13TLH0785AB 5
Assembly scheme of the self-adjust kit (6):

(a) - screw
(b) - belleville washer
(c) - spacer
(d) - bushing
(e) - washer
LEIL13TLH0786AB 6
Assemble new O-Rings (10) to their relative seats on

the brake cylinder (12).
LEIL14TLH1149AB 7
51546954_EN 28/11/2018
33.1 [33.202] / 22
Check that the brake plate and the brake drive plate do
not present any sign of burning, on the contrary, replace
them. Furthermore check brake plate wear.
If necessary replace the brake discs.
LEIL13TLH0788AA 8
Push the brake piston (7) until the end of stroke by using
the driver 380200533 and a hammer.
NOTE: position the driver with care, to do not damage the
brake piston.
LEIL13TLH0766AB 9
Check that the brake piston (7) is at the end of the

stroke, against the brake cylinder (12).
LEIL13TLH0789AB 10
NOTE: clean with care both the brake counter disc (3) and
the brake disc (4) seats, inside the axle housing (2).
LEIL13TLH0768AA 11
51546954_EN 28/11/2018
33.1 [33.202] / 23
Assemble the brake components into the axle housing

(2): the brake counter discs (3), the brake discs (4) and
LEIL13TLH0734AB 12
A. Assemble the brake counter discs (3) with the

grooves (s) on the external diameter arranged
horizontally, in order to allow the negative brakes
engagement and disengagement by means of the
screws (1).
LEIL14TLH1150AB 13
B. Assemble the brake discs (4) with the holes aligned.
LEIL13TLH0770AB 14
Assemble the disc carrier gear (5) as shown in figure:

correct assembly position of the step on the external
diameter of the brake disc carrier (5).
LEIL13TLH0771AB 15
51546954_EN 28/11/2018
33.1 [33.202] / 24
Assemble the axle housing (2) to the brake cylinder

(12).
LEIL13TLH0772AB 16
51546954_EN 28/11/2018
33.1 [33.202] / 25
Hydraulic service brakes - Pressure test

NOTE: this procedure requires two operators: one in the cab to press the brake pedal and one operator to read the
pressure values with a suitable pressure gauge where required.
NOTE: prior to starting the following procedure, make sure that the brake oil is at the proper level in the brake oil
reservoir.
LEIL18TLH0676GB 1
1. Remove the cap (1) from the T-fitting (2) installed on

the fitting on the front axle.
2. Connect a suitable pressure gauge to the T-fitting (2)
in place of the cap (1).
3. Press the brake pedal and read the pressure value
on the pressure gauge. The pressure value must be
40 bar (580 psi).
51546954_EN 28/11/2018
33.1 [33.202] / 26
4. If the pressure is lower than 40 bar (580 psi), check for

leaks in the brake system. If leaks are present, repair
as required and repeat the steps 2 and 3.
5. If the pressure is 40 bar (580 psi), disconnect the pres-
sure gauge from the T-fitting (2) and reinstall the cap
(1). Tighten the cap (1) to 18 – 21 N·m (13.3 – 15.5 lb
ft).
6. Disconnect the hose (3) from the T-fitting (4) on the rear
axle.
7. Install a T-fitting on the T-fitting (4). Connect the hose
(3) and a suitable pressure gauge to the T-fitting in-
stalled on the T-fitting (4).
8. Press the brake pedal and read the pressure value
on the pressure gauge. The pressure value must be
40 bar (580 psi).
9. If the pressure is lower than 40 bar (580 psi), check for
leaks in the brake system. If leaks are present, repair
as required and repeat the steps 7 and 8.
10. If the pressure is 40 bar (580 psi), disconnect the
pressure gauge and the hose (3) from the T-fitting in-
stalled on the T-fitting (4).
11. Remove the T-fitting from the T-fitting (4) and recon-
nect the hose (3) to the T-fitting (4). Tighten the hose
(3) to 18 – 21 N·m (13.3 – 15.5 lb ft)
12. If necessary refill the brake oil reservoir.
NOTE: refill the reservoir only with recommended oil (refer
to “Consumables” in the “Introduction” section of this man-
ual).
13. After this procedure, bleed the brake system. Refer to
Oil drain line - Bleed (33.202).
51546954_EN 28/11/2018
33.1 [33.202] / 27
Brake discs - Replace

way.
Drain the oil completely from the axle.
p. Oil drain plug
t. Fill and level oil plug
LEIL13TLH0790AB 1
Remove the nut (a) and detach the tie rod (c) from the
swivel housing (d) as described in “Steering cylinder -
Disassemble”.
NOTE: don’t beat on the threaded pin end of the tie rod (c).
NOTE: this is a destructive operation for the nut (a); use a
new nut in the reassembly.
LEIL13TLH0791AB 2
LEIL13TLH0792AB 3
51546954_EN 28/11/2018
33.1 [33.202] / 28
NOTE: do not unscrew the tie rod (d) nor the nut (e) to
LEIL13TLH0793AB 4
Unscrew and remove the fastening bolts (b).

NOTICE: position the axle on supports fitted to hold either
the central body and the axle housing, even after their dis-
junction, or secure every group to a lifting device with ropes
or belts.
LEIL13TLH0794AA 5
LEIL13TLH0795AB 6
Remove the axle housing (2) from the brake cylinder

(12).
LEIL13TLH0796AB 7
51546954_EN 28/11/2018
33.1 [33.202] / 29

LEIL13TLH0734AB 8
NOTICE: to replace worn brake discs with new discs the

service brake piston must be pushed in the original position
as shown in the next steps.
NOTE: before proceeding, mount a valve (V) in the suitable
port to check that the brake cylinder (12) is under pressure.
LEIL14TLH1151AB 9
Check that the service brake inlet port (A) is free.

LEIL13TLH0765AB 10
Push the brake positive piston (7) until the end of stroke
NOTE: position the driver with care, to do not damage the
brake piston.
LEIL14TLH1152AB 11
51546954_EN 28/11/2018
33.1 [33.202] / 30

NOTE: 0 = 0 mm.
LEIL14TLH1153AB 12
NOTE: clean with care both the brake counter discs (3) and
the brake disc (4) seats, inside the axle housing (2).
LEIL13TLH0768AA 13

LEIL13TLH0734AB 14

grooves (s) on the external diameter arranged
horizontally, in order to allow the negative brakes
engagement and disengagement by means of the
screws (1).
LEIL14TLH1150AB 15
51546954_EN 28/11/2018
33.1 [33.202] / 31
LEIL13TLH0770AB 16

LEIL13TLH0771AB 17

(12) and tighten the sixteen fastening bolts to 320 N·m
(236.0 lb ft).
LEIL13TLH0772AB 18
Insert the ball joint of the tie rod (c) into its housing on
the swivel housing (d).
NOTE: do not unscrew the tie rod (c) nor the nut (e) to
LEIL13TLH0797AB 19
51546954_EN 28/11/2018
33.1 [33.202] / 32
Assemble and tighten the lock nut (a) with a dynamo-

metric wrench to 250 N·m (184.39 lb ft).
LEIL13TLH0798AB 20
Fill the axle with the prescribed differential oil from the
oil fill plug (t) until the indicated level.
Reassemble the plug (t) and tighten it to 60 N·m
(44.25 lb ft).
LEIL13TLH0799AB 21
Disassemble the valve (V) from the brake cylinder (12).

NOTICE: after both axle beam groups have been assem-
bled, release the pressure from the brake cylinder (12) by
operating on the valve (V).
LEIL13TLH0728AB 22
NOTICE: if necessary, to make the wheel free, operate on

the screws (1) to disable the negative parking brakes.
LEIL13TLH0731AB 23
51546954_EN 28/11/2018
33.1 [33.202] / 33
Oil drain line - Bleed

Necessary conditions
A. Engine OFF
B. Procure a transparent rubber hose (length =
500 mm (19.7 in), inner diameter = 5 mm (0.2 in))
and an oil recovery container
C. Two operators required: one in the cab to press the
brake pedal and refill the brake oil reservoir (figure
1); one outside to loosen and tighten the bleeding
screws
NOTE: refill the reservoir only with recommended oil (refer
to “Consumables” in the “Introduction” section of this man-
ual).
LEIL13TLH1655AB 1
Brake bleeding steps

NOTE: to get an effective bleeding of the brake circuit, perform the following steps in the order listed.
1. Prior to starting the bleeding procedure remove the
brake oil reservoir cap.
2. Press and release the brake pedal several times refill-
ing the brake oil reservoir if empty. Move to next step
only with the proper oil level in the reservoir after re-
leasing the brake pedal at rest.
LEIL17TLH0639AA 2
Front axle bleeding

3. Connect the transparent rubber hose to the bleeding
screw (1) of the front right-hand axle and place the
other hose end in the recovery container.
4. Keep the brake pedal constantly and heavily pressed
by the operator in the cab.
5. Loosen the bleeding screw (1) of the front right-hand
axle till the air or oil flows down through the transparent
rubber hose into the recovery container (by the opera-
tor outside).
6. Tighten the bleeding screw (1) to 12 N·m (8.9 lb ft) with
the brake pedal still pressed in the cab.
LEIL13TLH1656AB 3
7. After the bleeding screw (1) has been tightened, re-
lease the brake pedal in the cab.
8. As the reservoir oil level drops, refill the brake oil reser-
voir to the proper level and press and release the brake
pedal several times.
51546954_EN 28/11/2018
33.1 [33.202] / 34
9. Repeat the steps from 4 to 8 till the oil flows down

through the transparent rubber hose without air into the
recovery container.
screw (1) of front left-hand axle and repeat the steps
from 4 to 8 till the oil flows down through the transpar-
ent rubber hose without air into the recovery container.
Rear axle bleeding

screws (1) of the rear axle and repeat the steps from
4 to 8 till the oil flows down through the transparent
rubber hose without air into the recovery container.
LEIL18TLH0913AB 4
Bleeding from Trailer brake valve (option)

12. If the machine is not equipped with trailer brake valve,
skip to step 19.
14. Loosen the bleeding screw (1) of the trailer brake
valve (if equipped) till the air or the oil flows down (by
the operator outside).
LEIL17TLH0640AB 5
17. As the reservoir oil level drops, refill the brake oil
reservoir to the proper level and press and release the
brake pedal several times.
without air.
51546954_EN 28/11/2018
33.1 [33.202] / 35
Bleeding from brake master cylinder

20. Loosen the bleeding screw (1) on the brake master
cylinder (figure 6) till the air or the oil flows down (by
the operator outside).
23. As the reservoir oil level drops, refill the brake oil
reservoir to the proper level and press and release the
LEIL17TLH0641AB 6
brake pedal several times.
without air.
screw (2) on the brake master cylinder and repeat the
steps from 19 to 23 till the oil flows down through the
transparent rubber hose without air into the recovery
container.
26. At the end of this procedure, install the brake reservoir
cap (see figure 2).
27. Test the brake pedal with engine ON and it should
become hard in the first mid of stroke. If the brake
results spongy, repeat again fully the brake bleeding
procedure from step 1.
51546954_EN 28/11/2018
33.1 [33.202] / 36
Index

Brake discs - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Brake discs - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Brake master cylinder - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Brake pedals - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hydraulic service brakes - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hydraulic service brakes - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hydraulic service brakes - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hydraulic service brakes - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hydraulic service brakes - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic service brakes - Hydraulic schema (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hydraulic service brakes - Hydraulic schema (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hydraulic service brakes - Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Oil drain line - Bleed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
51546954_EN 28/11/2018
33.1 [33.202] / 37
51546954_EN 28/11/2018
33.1 [33.202] / 38
Parking brake or parking lock - 110

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
33.2 [33.110] / 1
Contents
FUNCTIONAL DATA
Parking brake or parking lock

Static description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SERVICE
Parking brake or parking lock

Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Service instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
51546954_EN 28/11/2018
33.2 [33.110] / 2
Brakes and controls - Parking brake or parking lock
Parking brake or parking lock - Hydraulic schema

1. Implement pump
2. Parking brake pressure sensor
3. Pilot cut-off pressure sensor
4. Brake booster pressure sensor
5. Pressure sensor for float option
A. Parking brake (SAHR) line

B. Line to main valve
C. Front axle
D. Line of the brake master cylinder
51546954_EN 28/11/2018
33.2 [33.110] / 3
LEIL17TLH1029GB 1
51546954_EN 28/11/2018
33.2 [33.110] / 4
Parking brake or parking lock - Hydraulic schema

1. Implement pump
2. Parking brake pressure sensor
3. Pilot cut-off pressure sensor
4. Brake booster pressure sensor
A. Parking brake (SAHR) line

B. Line to main valve
C. Front axle
D. Line of the brake booster
LEIL17TLH1030GB 1
51546954_EN 28/11/2018
33.2 [33.110] / 5
Parking brake or parking lock - Static description

Negative brake
LEIL13TLH1654FB 1
Negative brake engaged

Passive/negative brake engaged (see image below): When the system is without pressure the Belleville washers
(1) push on the parking brake piston (2) that directly push the service brake piston (3) on the brake discs (4). This
happens when the service brake system is not active, because the vehicle engine is off or due to a brake system
breakdown. The negative brake must be disabled to move the not working vehicle.
Negative brake released

Passive/negative brake released: When the brake oil achieves the disengagement pressure (on (B) port), the parking
brake piston (2) is pushed on the Belleville washers (1) and the brake discs (4) are free. This happens in normal
working conditions when the vehicle provides energy to the brake system.
51546954_EN 28/11/2018
33.2 [33.110] / 6
Parking brake or parking lock - Test

Pressure test
Perform a pressure test on the complete assembled
axle and check the whole system to find any possible
leakage.
NOTICE: the maximum test total pressure must be always
lower then 1.5 bar (21.8 psi).
Stop every leak before assembling the axle to the vehicle.
Testing methods
1. With the engine OFF, lift the axle so that the tyres get
away from the ground.
NOTE: if present, disable the negative parking brakes.
2. Engage the gear so that the pinion gets locked.
3. With the help of another person standing on the op-
posite side, begin the assembly testing by rotating as
much as possible both the wheels forward (both the
wheels should get locked after a while).
4. Keeping the pinion locked, free the right wheel and ro-
tate the left one in the line of march. Rotate the right
wheels in the opposite direction. The wheel will move
freely without difficulty and the right wheel will move in
the opposite direction if the assembly has been carried
out correctly. Repeat the same operation in the oppo-
site direction (reverse gear).
If one wheel does not rotate freely in both directions,
then check step by step all assembly operations.
Check and see that the brakes are regulated correctly
and functioning properly.
51546954_EN 28/11/2018
33.2 [33.110] / 7
Parking brake or parking lock - Service instruction

Parking brakes disablement
LEIL13TLH0920FB 1
NOTICE: lock with mechanical system all wheels to pre-

vent the accidental movement of the vehicle; place pre-
scribed warning tags on the ignition lock key and on the
steering wheel; failure to do so could result in death or se-
rious injury.
NOTICE: do not try to disable the negative brake system
using hydraulic or pneumatic pressure.
NOTE: perform the following operations on both negative
brakes groups (one on each side of the axle) to move the
energy less vehicle.
1. On both sides unscrew the nuts (5).
2. Screw in the brake release bolts (6a) and (6b), 1/2 turn
at a time, in sequence, until the torque drops off sharply
(the wheels are free).
NOTE: the screws (6) push the brake piston (3) and the
brake discs (4) are free.
Clear the area of any personnel before remove the lock-
ing from each of the four tires and tow the vehicle to a
safe location.
51546954_EN 28/11/2018
33.2 [33.110] / 8
Parking brakes enablement
LEIL13TLH0921FB 2
NOTICE: lock with mechanical system all wheels to pre-

vent the accidental movement of the vehicle; place pre-
scribed warning tags on the ignition lock key and on the
steering wheel; failure to do so could result in death or se-
rious injury.
NOTE: perform the following operations on both negative
brakes groups (one on each side of the axle) to move the
energy less vehicle.
1. Apply a 20 – 25 bar (290 – 362 psi) pressure to the
parking brake release port (B).
2. Unscrew brake release screws (6).
3. Adjust the screws (6) to prescribed measure. Apply
the B2 sealant on nuts (5) and tighten them to 40 N·m
(29.5 lb ft).
4. Release the pressure at the brakes port (B).
The parking brakes are now re-activated and the
wheels are locked.
Clear the area of any personnel and verify that parking
brake works properly before remove the locking from
each of the four tires.
Remove any warning tags from the ignition key and
from the steering wheel.
51546954_EN 28/11/2018
33.2 [33.110] / 9
Index

Parking brake or parking lock - Hydraulic schema (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Parking brake or parking lock - Hydraulic schema (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Parking brake or parking lock - Service instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Parking brake or parking lock - Static description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Parking brake or parking lock - Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
51546954_EN 28/11/2018
33.2 [33.110] / 10
Trailer brake hydraulic control - 220

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
33.3 [33.220] / 1
Contents
FUNCTIONAL DATA
Trailer brake hydraulic control

Hydraulic schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Trailer brake valve
Component localization (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Component localization (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
51546954_EN 28/11/2018
33.3 [33.220] / 2
Brakes and controls - Trailer brake hydraulic control
Trailer brake hydraulic control - Hydraulic schema

Trailer braking (Italian Homologation) - Variable displacement pump (piston pump)
1. Variable displacement pump (piston pump)
2. Suction strainer
3. Return filter
4. To rear axle
6. To front axle
7. Trailer brake valve (Italy)
8. Main valve
9. To main valve slices
10. To power steering control valve (P port)
11. Diagnostic fitting
12. To power steering control valve (LS port)
51546954_EN 28/11/2018
33.3 [33.220] / 3
LEIL17TLH1031GB 1
51546954_EN 28/11/2018
33.3 [33.220] / 4

Trailer braking (Italian Homologation) - Fixed displacement pump (gear pump)

1. Fixed displacement pump (gear pump)
2. Suction strainer
3. Return filter
4. To rear axle
6. To front axle
7. Trailer brake valve (Italy)
8. Main valve
11. Diagnostic fitting
51546954_EN 28/11/2018
33.3 [33.220] / 5
LEIL17TLH1032GB 1
51546954_EN 28/11/2018
33.3 [33.220] / 6

Trailer braking (European Homologation) - Variable displacement pump (piston pump)
2. Suction strainer
3. Return filter
4. Trailer brake valve (Europe)
6. Parking brake (SAHR)
8. To front axle
9. To rear axle
10. Main valve
LEIL17TLH1033FB 1
51546954_EN 28/11/2018
33.3 [33.220] / 7

Trailer braking (European Homologation) - Fixed displacement pump (gear pump)

2. Suction strainer
3. Return filter
4. Trailer brake valve (Europe)
6. Parking brake (SAHR)
8. To front axle
9. To rear axle
10. Main valve
LEIL17TLH1034FB 1
51546954_EN 28/11/2018
33.3 [33.220] / 8
Trailer brake valve - Component localization

Hydraulic trailer braking kit (Italian homologation) - Fixed displacement pump (gear pump)
Item Description Tightening torque
1 Trailer brake valve
2 Bracket
3 Hydraulic connector 90 – 120 N·m (66.4 – 88.5 lb ft)
4 Hydraulic connector 160.2 – 195.8 N·m (118.2 – 144.4 lb ft)
5 Banjo fitting 9/16-18 ORFS G1/4-19 56.7 – 69.3 N·m (41.8 – 51.1 lb ft)
6 Hydraulic hose 24.3 – 29.7 N·m (17.9 – 21.9 lb ft)
7 Washer 11x20x2 (quantity 8)
8 Bolt M8x65 (quantity 2) 24.5 – 33.2 N·m (18.1 – 24.5 lb ft)
9 Bolt M10x30 (quantity 4) 69.5 – 94 N·m (51.3 – 69.3 lb ft)
10 Tie cable 270 mm (quantity 3)
12 Check valve 42.3 – 51.7 N·m (31.2 – 38.1 lb ft)
(trailer brake valve side); 24.3 –
29.7 N·m (17.9 – 21.9 lb ft) (main
control valve side)
15 Hydraulic hose 58.5 – 71.5 N·m (43.1 – 52.7 lb ft) (trailer
brake valve side); 39.6 – 48.4 N·m (29.2
– 35.7 lb ft) (backpressure valve side)
16 Nut M8 (quantity 2)
17 Hydraulic connector 33.3 – 40.7 N·m (24.6 – 30 lb ft)
(trailer brake valve side); 18 – 22 N·m
(13.3 – 16.2 lb ft) (front axle side)
(13.3 – 16.2 lb ft) (rear axle side)
21 Clamp
51546954_EN 28/11/2018
33.3 [33.220] / 9
51546954_EN 28/11/2018
33.3 [33.220] / 10
LEIL18TLH0677JB 1
51546954_EN 28/11/2018
33.3 [33.220] / 11
51546954_EN 28/11/2018
33.3 [33.220] / 12

Hydraulic trailer braking kit (Italian Homologation) - Variable displacement pump (piston
pump)
2 Bracket
5 Banjo fitting 9/16-18 ORFS G1/4-19 56.7 – 69.3 N·m (41.8 – 51.1 lb ft)
12 Fitting 24.3 – 29.7 N·m (17.9 – 21.9 lb ft)
29.7 N·m (17.9 – 21.9 lb ft) (main
control valve side)
16 Nut M8 (quantity 2)
22 Clamp
51546954_EN 28/11/2018
33.3 [33.220] / 13
51546954_EN 28/11/2018
33.3 [33.220] / 14
LEIL18TLH0678JB 1
51546954_EN 28/11/2018
33.3 [33.220] / 15
51546954_EN 28/11/2018
33.3 [33.220] / 16

Hydraulic trailer braking kit (European homologation) - Fixed displacement pump (gear
pump)
2 Elbow 45° 24.3 – 29.7 N·m (17.9 – 21.9 lb ft)
3 Check valve
48.4 N·m (29.2 – 35.7 lb ft) (main
control valve side)
12 Tee 22.5 – 27.5 N·m (16.6 – 20.3 lb ft)
16 Elbow 90° 31.5 – 38.5 N·m (23.2 – 28.4 lb ft)
29.7 N·m (17.9 – 21.9 lb ft) (main
control valve side)
19 Clamp
51546954_EN 28/11/2018
33.3 [33.220] / 17
51546954_EN 28/11/2018
33.3 [33.220] / 18
LEIL18TLH0679JB 1
51546954_EN 28/11/2018
33.3 [33.220] / 19
51546954_EN 28/11/2018
33.3 [33.220] / 20

Hydraulic trailer braking kit (European Homologation) - Variable displacement pump (pis-
ton pump)
2 Tee 24.3 – 29.7 N·m (17.9 – 21.9 lb ft)
brake valve side); 24.3 – 29.7 N·m (17.9 –
21.9 lb ft) (pump side)
4 Elbow 45° 24.3 – 29.7 N·m (17.9 – 21.9 lb ft)
35.7 lb ft) (main control valve side)
brake valve side); 18 – 22 N·m (13.3 –
16.2 lb ft) (rear axle side)
brake valve side); 18 – 22 N·m (13.3 –
16.2 lb ft) (front axle side)
35.7 lb ft) (backpressure valve side)
15 Tee 22.5 – 27.5 N·m (16.6 – 20.3 lb ft)
20.3 lb ft) (pilot pressure manifold)
19 Elbow 90° 31.5 – 38.5 N·m (23.2 – 28.4 lb ft)
20 Clamp
51546954_EN 28/11/2018
33.3 [33.220] / 21
51546954_EN 28/11/2018
33.3 [33.220] / 22
LEIL18TLH0680JB 1
51546954_EN 28/11/2018
33.3 [33.220] / 23
51546954_EN 28/11/2018
33.3 [33.220] / 24
Index

Trailer brake hydraulic control - Hydraulic schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Trailer brake hydraulic control - Hydraulic schema (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Trailer brake hydraulic control - Hydraulic schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Trailer brake hydraulic control - Hydraulic schema (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Trailer brake valve - Component localization (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Trailer brake valve - Component localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Trailer brake valve - Component localization (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Trailer brake valve - Component localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
51546954_EN 28/11/2018
33.3 [33.220] / 25
51546954_EN 28/11/2018
33.3 [33.220] / 26
Front axle brake - 204

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
33.4 [33.204] / 1
Contents
SERVICE
Front axle brake

Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
51546954_EN 28/11/2018
33.4 [33.204] / 2
Brakes and controls - Front axle brake
Front axle brake - Disassemble
LEIL13TLH0732FB 1

way.
Remove the axle housing (2) from the brake cylinder
(13).
LEIL13TLH0733AB 2
51546954_EN 28/11/2018
33.4 [33.204] / 3

LEIL13TLH0734AB 3
NOTE: before proceeding use a valve (V) on the suitable

port to make sure that the brake cylinder (13) is under pres-
sure.
LEIL13TLH0717AB 4
Remove the two screws (11) and disassemble the brake

cylinder (13) from the brake flange (24).
LEIL13TLH0735AB 5
Remove the O-Rings (14), (15) and (23) from the brake
cylinder (13).
NOTE: destructive operation for the O-Rings (14), (15) and
(23); the O-Rings must be replaced.
LEIL13TLH0736AB 6
51546954_EN 28/11/2018
33.4 [33.204] / 4
Unscrew and remove the three self-adjust screws of the

kit (6) from the brake cylinder (13) and collect all the
components: screws, belleville washers, spacers and
washers.
NOTE: destructive operation for the self-adjust kit (6) com-
ponents; the kit must be replaced.
LEIL13TLH0737AB 7
Remove the positive brake piston (8) from the brake

cylinder (13). Remove the O-Rings (9) and (10) from
the brake piston (8).
LEIL13TLH0738AB 8
NOTE: for the positive brake piston (8) removal, it is advis-

able to use two levers (I) as shown in figure.
LEIL13TLH0739AB 9
Remove the three self-adjust bushings of the kit (7) from

the brake piston (8).
LEIL13TLH0740AB 10
51546954_EN 28/11/2018
33.4 [33.204] / 5
Release the pressure from the brake cylinder (13) by

operating on the valve (v).
Disassemble the valve (v) from the brake cylinder (13).
LEIL13TLH0741AB 11
Position the brake cylinder (13) on a workbench.

Position the driver 380200533 (t1) on the belleville
washer (20).
By using a press, apply a pressure in order to release
the thrust washer (21) and allow the snap ring (22) re-
moval.
NOTICE: perform this operation with extreme care.
LEIL13TLH0742AB 12
Disassemble the snap ring (22).

Release the load of the press slowly and gradually.
NOTICE: it is possible a rapid ejection of the belleville
washer.
Remove the driver 380200533 (t1).
LEIL13TLH0743AB 13
Disassemble the snap ring (22) and the thrust washer

(21).
LEIL13TLH0744AB 14
51546954_EN 28/11/2018
33.4 [33.204] / 6
Collect the belleville washers (19) and (20).
LEIL13TLH0745AB 15
Operate on the workbench.

Turn upside down the brake cylinder (13) and remove
the negative brake piston (17) by using a suitable tool.
LEIL13TLH0746AB 16
Remove the negative brake piston (17) by using a suit-

able tool.
LEIL13TLH0747AB 17
Remove the O-Rings (16) and (18) from the negative

brake piston.
LEIL13TLH0748AB 18
51546954_EN 28/11/2018
33.4 [33.204] / 7
Front axle brake - Assemble

way.
Assemble two new well lubricated O-Rings (16) and
(18) to the negative brake piston (17).
LEIL13TLH0748AB 1
Position the brake cylinder (13) on a workbench.

Insert the negative brake piston (17) into the brake
cylinder (13) by using a suitable tool and a press.
LEIL13TLH0749AB 2
Insert into the brake cylinder (13) the belleville washer

(19) and (20) in order to center them. Position the thrust
washer (21) on the belleville washer, with the snap ring
(22) seat upwards.
NOTE: respect the assembly order as indicated at the next
step.
LEIL13TLH0750AB 3
51546954_EN 28/11/2018
33.4 [33.204] / 8
Assembly scheme of the brake cylinder (13) inner parts.
LEIL13TLH0751AB 4
By using the driver 380200533 (t1) under a press, apply

a pressure on the belleville washer (20) in order to allow
the snap ring (22) assembly.
LEIL13TLH0742AB 5
Using the press as safety protection, move away with

caution and only for few millimeters the tool (t1) from
the belleville washer. Apply an oil pressure of about 20
bar through the hydraulic connection, in order to do at
least three stroke of the brake piston (17) and check the
tightness of the O-Rings and the correct insertion of the
snap ring (22).
LEIL13TLH0752AB 6
Assemble a retaining pressure valve (v) to the hole cor-

responding to the parking brake release port on the
brake cylinder (13) and apply a 20 – 25 bar (290 –
362 psi) pressure.
LEIL13TLH0741AB 7
51546954_EN 28/11/2018
33.4 [33.204] / 9
Assemble the valve (v) to the parking brake release port

(B).
LEIL13TLH0753AB 8
Collect the brake piston (8).

Push the bushings (7) into the self-adjust housings by
using the bushing drift 380200426 and a hammer, till
they are aligned with the piston (8) supporting inner sur-
face.
LEIL13TLH0754AB 9
NOTE: the three bushings (7) must be aligned with the pis-
ton supporting inner surface.
LEIL13TLH0755AB 10
Assemble two new O-Rings (9) and (10) to the brake

piston (8).
Lubricate the O-Rings.
LEIL13TLH0756AB 11
51546954_EN 28/11/2018
33.4 [33.204] / 10
Insert the piston (8) into the brake cylinder (13) and po-
sition the driver 380200533 on the piston.
NOTE: position the positive brake piston (8) with a slot
aligned with the hydraulic connection or with the inspec-
tion hole on the brake cylinder (13).
By using a press, make a pressure just enough to insert

the piston into the brake flange.
LEIL13TLH0757AB 12
Assemble the remaining self-adjust kits (6) components

to the brake cylinder (13) respecting the indicated as-
sembly scheme.
the bolts thread.
Assemble the bolts and tighten them to the prescribed
torque.
LEIL13TLH0758AB 13
Assembly scheme of the self-adjust kit (6):

A - screw
B - belleville washer
C - spacer
D - bushing
E - washer
LEIL13TLH0759AB 14
Assemble new well lubricated O-Rings (14), (15) and

(23) to the brake cylinder (13).
LEIL13TLH0760AB 15
51546954_EN 28/11/2018
33.4 [33.204] / 11
Assemble new O-Rings to their relative seats on the

brake cylinder (13).
LEIL13TLH0761AB 16
Assemble the brake cylinder (13) to the brake flange

(24). Apply the prescribed sealant on the screws (11)
thread, assemble them to the brake cylinder (13) and
tighten them to the prescribed torque.
NOTE: before proceeding make sure that the brake cylin-
der (13) is under pressure.
LEIL13TLH0762AB 17
Check that the brake plate and the brake drive plate do
not present any sign of burning, on the contrary, replace
them. Furthermore check brake plate wear.
If necessary replace the brake discs.
LEIL13TLH0763AA 18
NOTICE: to replace worn brake discs with new discs the

service brake piston must be pushed in the original position
as shown in the next steps.
NOTICE: before proceeding use a valve (V) on the suit-
able port to make sure that the brake cylinder (13) is under
pressure.
LEIL13TLH0764AB 19
51546954_EN 28/11/2018
33.4 [33.204] / 12
Check that the service brake inlet port (A) is free.

LEIL13TLH0765AB 20
Push the brake positive piston (8) until the end of stroke
NOTE: position the pad with care, to do not damage the
brake piston.
LEIL13TLH0766AB 21

LEIL13TLH0767AB 22
NOTICE: clean with care both the brake counter discs (3)
and the brake disc (4) seats, inside the axle housing (2).
LEIL13TLH0768AA 23
51546954_EN 28/11/2018
33.4 [33.204] / 13

LEIL13TLH0734AB 24

shown grooves (s) arranged horizontally, in order
to allow the negative brakes engagement and
disengagement by means of the screws (1).
LEIL14TLH1150AB 25
LEIL13TLH0770AB 26

LEIL13TLH0771AB 27
51546954_EN 28/11/2018
33.4 [33.204] / 14

(13) and tighten the sixteen fastening bolts to 320 N·m
(236.0 lb ft).
LEIL13TLH0772AB 28
Disassemble the valve (v) from the brake cylinder (13).

NOTE: after both axle beam groups have been assembled,
release the pressure from the brake cylinder (13) by oper-
ating on the valve (v).
LEIL13TLH0728AB 29
NOTE: operate on the screws (1) to disable the negative

parking brakes.
LEIL13TLH0731AB 30
51546954_EN 28/11/2018
33.4 [33.204] / 15
Index

Front axle brake - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Front axle brake - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
33.4 [33.204] / 16
51546954_EN 28/11/2018
33.4 [33.204] / 17
PRINTED IN ITALY
51546954_EN 28/11/2018
EN
SERVICE MANUAL
Hydraulic systems

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
35
Contents
Hydraulic systems - 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.357] Pilot system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.128] Auxiliary hydraulic function control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.752] Hydraulic fan drive cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.100] Main lift system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.355] Hydraulic hand control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9
[35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10
[35.736] Boom hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11
[35.734] Tool quick coupler hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.12
[35.740] Telescopic arm hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.13
51546954_EN 28/11/2018
35

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
35.1 [35.000] / 1
Contents
TECHNICAL DATA
Hydraulic systems
FUNCTIONAL DATA
Hydraulic systems
Component identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SERVICE
Hydraulic systems
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
51546954_EN 28/11/2018
35.1 [35.000] / 2
Hydraulic systems - Hydraulic systems
Hydraulic systems - General specification

Hydraulic oil specification: Refer to “Consumables” in the “Introduction” section of this

manual
Total system capacity: 157 L (41.5 US gal)
Hydraulic oil filter change interval: 500 h
Hydraulic oil change interval: 2000 h or every two years
Hydraulic oil level check: 10 h
Implement Pump
Type: Fixed displacement gear pump

Supplier: Casappa
Priority: NO
Pump displacement: 56 cm³/rev (3.4 in³/rev)
Mounting: Two bolt flange, transmission PTO mounted
Boom function control valve:

Four spool sectional valve with steering priority valve and unloading valve integrated. The spools for Lifting and Tilting
are hydraulically piloted with return to neutral by centering springs. The boom sliding spool is electro-proportionally
controlled through pressure reducing valves integrated in the slice. The fourth spool is for rear/front bidirectional
auxiliary hydraulics and it’s electrically operated (on/off). The main control valve is closed centre LS post compensated
and flow sharing (for simultaneous operation of boom functions and auxiliary function).
Hydraulic lines:
Pressure carrying lines are steel tubing with ORFS type fittings, or wire braid high pressure hoses with crimped full
flow fittings (ORFS type).


manual
Implement pump:
Type: Variable displacement axial piston pump

Supplier: Rexroth
Priority: NO
Pump displacement: 10 cm³/rev (0.6 in³/rev) to 63 cm³/rev (3.8 in³/rev)
Steering relief pressure: 170 – 178 bar (Load Sensing Relief on power steering)
Filtration: Return line, full flow, Top-Tank mounted, With beta 7µm ≥
75 filtration ratio
51546954_EN 28/11/2018
35.1 [35.000] / 3
Steering shock pressure: 235 – 245 bar

Shock valve in steering motor
Boom function main relief pressure: 236.5 – 243.5 bar

Four spool sectional valve with steering priority valve and unloading valve integrated. The spools for Lifting and Tilting
are hydraulically piloted with return to neutral by centering springs. The boom sliding spool is electro-proportionally
controlled through pressure reducing valves integrated in the slice. The fourth spool is for rear/front bidirectional
auxiliary hydraulics and it’s electrically operated (on/off). The main control valve is closed centre LS post compensated
and flow sharing (for simultaneous operation of boom functions and auxiliary function).
Hydraulic lines:


manual
Implement pump:
Type: Variable displacement axial piston pump

Supplier: Rexroth
Priority: NO
Pump displacement: 10 cm³/rev (0.6 in³/rev) to 63 cm³/rev (3.8 in³/rev)
Steering relief pressure: 170 – 178 bar (Load Sensing Relief on power steering)
Filtration: Return line, full flow, Top-Tank mounted, With beta 7µm ≥
75 filtration ratio
Steering shock pressure: 235 – 245 bar
Shock valve in steering motor
Boom function main relief pressure: 236.5 – 243.5 bar

Four spool sectional valve with steering priority valve and flushing valve integrated. The spools (Tilt, Lift, Sliding
and Auxiliary Hydraulics) are electro-proportionally controlled through pressure reducing valves integrated in slices.
The main control valve is closed centre LS post compensated and flow sharing (for simultaneous operation of boom
functions and auxiliary function). The bi-directional auxiliary function is a variable flow feature adjustable with a roller
on the joystick and fixable through a switch selection in the cab. The required bi-directional flow (up to 90 L/min
(23.8 US gpm) is sent to attachment.
Hydraulic lines:
51546954_EN 28/11/2018
35.1 [35.000] / 4
Hydraulic systems - Dynamic description

NOTE: the callouts in these descriptions refer to the two following hydraulic schemas.
Telescopic boom hydraulic circuit
Basic circuit operation

The implement pump (1) takes in oil through a suction filter (3) situated in hydraulic tank and sends it on to the steering
circuit in priority mode and then to main control valve (7) supply line.
The entire circuit is primarily controlled by the joystick (18) and the main control valve (7).
The pump delivery hydraulic oil flows to the main control valve (7) spools which control the various hydraulic functions
managing the flow rate to the various hydraulic actuators: the hydraulic oil coming back from the cylinders through
the control valves is first transmitted to the total capacity filter (4), which retains any impurities that may be contained
in the oil returning from the cylinders. The oil then flows into the oil cooler (5), where it is cooled before returning to
the hydraulic reservoir.
When the oil temperature is low, the oil viscosity increases and so does the resistance to the passage of the oil through
the cooler (5). If the oil pressure exceeds 5 bar, whether because of the high viscosity of the oil (thermostatic valve
function) or due to clogging of the cooler (5), the oil returns directly to the tank, by-passing the cooler.
Main control valve

Boom lifting is controlled by the joystick (18), which modulates the pressure delivered to the two central sections of
the main control valve (7), used both by lifting cylinder (31) and compensation cylinder (33). The circuit of the latter
is connected to lifting cylinder (31) and makes its possible to keep the implement (fork, bucket, etc.) in a horizontal
position during lifting operation.
The telescopic boom is extended by means of a momentary switch for the version with control valve, or a rocker switch
for the version with proportional solenoid valves. The switch is located on the front of the joystick (18). The operation
is electrically controlled by means of the proportional solenoid valve on the main control valve (7) which activates the
sliding cylinder (30).
The front part of the handgrip is equipped with four switches for operation of the solenoid valves on the main control
valve (7) which supply oil to the optional front and rear actuators.
The main control valve (7) contains, for each slide valve, load sensing valves, which are connected to the load sensing
line.
Auxiliary functions of main control valve
Main implement
These controls are operated by means of momentary switches which activate the control valve’s solenoid valves and
hence control the output pressures in the circuit itself, balanced by the load sensing line.
51546954_EN 28/11/2018
35.1 [35.000] / 5
Hydraulic systems - Hydraulic schema

Item Description Item Description

1. Implement pump 26. Counterbalance valve for sliding
2. Fan drive pump 27. Diverter
3. Suction filter 28. Lock valve
4. Return filter 29. Three ways hand lever valve
5. Cooler 30. Sliding cylinder
6. Cooler by-pass 31. Lift cylinder
7. Main control valve 32. Tilt cylinder
8. Steering motor 33. Compensation cylinder
9. Steering mode valve 34. Quick coupler cylinder
10. Brake master cylinder 35. Fan reversing valve
11. Shuttle valve 36. Parking brake pressure sensor
12. Trailer brake valve (Europe) 37. Check valve
13. Trailer brake valve (Italy) 38. Ride control pressure switch
14. Pilot pressure manifold 39. Front quick coupling
15. Diagnostic fitting 40. Rear quick coupling
16. Pressure switch (telescopic-out) 41. Cut-off pressure sensor
17. Brake booster pressure sensor 42. Accumulator
18. Joystick 43. Oil tank breathing cap
19. Fan drive motor 44. APR valve
20. Fan drive relief valve 44A. Auxiliary pressure release solenoid valve A (Y-026)
21. Standard counterbalance valve 44B. Auxiliary pressure release solenoid valve B (Y-027)
22. Ride control valve for lift 45. Backpressure valve
23. Float valve for lift cylinder 46. Pickup hitch cylinder
24. Accumulator 47. Pressure sensor for float option
25. Counterbalance valve for tilt 48. Accumulator
51546954_EN 28/11/2018
35.1 [35.000] / 6
LEIL17TLH0837JB 1
51546954_EN 28/11/2018
35.1 [35.000] / 7
Hydraulic systems - Hydraulic schema

FARMLIFT 636 STAGE IV 6 m (19.7 ft), 107 kW (145 Hp) [FNHZK634NJKE00001 WE
-]
-]
Item Description Item Description

1. Implement pump (variable displacement pump) 25. Counterbalance valve for tilt
2. Fan drive pump 26. Counterbalance valve for sliding
3. Suction filter 27. Diverter
4. Return filter 28. Lock valve
5. Cooler 29. Three ways hand lever valve
6. Cooler by-pass 30. Sliding cylinder
7. Main control valve 31. Lift cylinder
8. Steering motor 32. Tilt cylinder
9. Steering mode valve 33. Compensation cylinder
10. Brake master cylinder 34. Quick coupler cylinder
11. Shuttle valve 35. Fan reversing valve
12. Trailer brake valve (France) 36. Parking brake pressure sensor
13. Trailer brake valve (Italy) 37. Front quick coupling
14. Pilot pressure manifold 38. Rear quick coupling
15. Diagnostic fitting 39. Check valve
16. Pressure switch (telescopic-out/boom down) 40. Accumulator
17. Brake booster pressure sensor 41. Oil tank breathing cap
18. Pilot cut-off pressure sensor 42. APR valve
19. Fan drive motor 42A. Auxiliary pressure release solenoid valve A (Y-026)
20. Fan drive relief valve 42B. Auxiliary pressure release solenoid valve B (Y-027)
21. Standard counterbalance valve 43. Backpressure valve
22. Float valve for lift cylinder 44. Accumulator
23. Ride control valve for lift 45. Pickup hitch cylinder
24. Accumulator
51546954_EN 28/11/2018
35.1 [35.000] / 8
LEIL17TLH0836JB 1
51546954_EN 28/11/2018
35.1 [35.000] / 9
Hydraulic systems - Component identification

FARMLIFT 633 STAGE IV 6 m (19.7 ft), 99 kW (133 Hp) [FNHZP633NJKE00001 WE Item Description Tightening torque
-]
FARMLIFT 636 STAGE IV 6 m (19.7 ft), 107 kW (145 Hp) [FNHZK634NJKE00001 WE 16 Nut M10 13.5 – 17.3 N·m (9.96 – 12.76 lb ft)
-] 17 Nut M8 10.8 – 13.2 N·m (7.97 – 9.74 lb ft)
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE
-] 18 Black cable tie 277 mm (quantity 3)
FARMLIFT 742 STAGE IV 7 m (22.9 ft), 107 kW (145 Hp) [FNHZK742NJKE00001 WE 19 Clamp
-]
20 Plate
22 Hose (oil cooler out to hydraulic tank) 135 – 165 N·m (99.57 – 121.70 lb ft)
1 Compensation hose (green plastic tie) 35.2 – 48.4 N·m (25.96 – 35.70 lb ft)
23 Reducer - 12 M X - 20 F ORFS 252 – 308 N·m (185.87 – 227.17 lb ft)
2 Compensation hose (grey plastic tie) 35.2 – 48.4 N·m (25.96 – 35.70 lb ft)
24 Tee 135 – 165 N·m (99.57 – 121.70 lb ft)
3 Telescopic hose 135 – 165 N·m (99.57 – 121.70 lb ft)
25 Hose (oil cooler bypass) 135 – 165 N·m (99.57 – 121.70 lb ft)
3-1 Telescopic hose (orange plastic tie) 90 – 110 N·m (66.38 – 81.13 lb ft)
26 Tube clamp
4 Telescopic hose 135 – 165 N·m (99.57 – 121.70 lb ft)
27 Tube clamp
4-1 Telescopic hose (white plastic tie) 90 – 110 N·m (66.38 – 81.13 lb ft)
28 Hexagon socket screw M10x30 (quantity 4) 69.5 – 94 N·m (51.26 – 69.33 lb ft)
5 Tilt hose (green plastic tie) 135 – 165 N·m (99.57 – 121.70 lb ft)
29 Hose (main control valve P port - pilot manifold P port) 13.5 – 17.3 N·m (9.96 – 12.76 lb ft)
6 Lift hose (yellow plastic tie) 135 – 165 N·m (99.57 – 121.70 lb ft)
30 Hose (main control valve Pr port - pilot manifold) 35.2 – 48.4 N·m (25.96 – 35.70 lb ft)
7 Tilt hose (grey plastic tie) 135 – 165 N·m (99.57 – 121.70 lb ft)
31 Hose (main control valve Tpr port - return manifold) 35.2 – 48.4 N·m (25.96 – 35.70 lb ft)
8 Lift hose (red plastic tie) 135 – 165 N·m (99.57 – 121.70 lb ft)
32 Return manifold with backpressure valve
9 Hose (main control valve side) 135 – 165 N·m (99.57 – 121.70 lb ft)
33 Hose (pilot manifold T1 port - return manifold) 35.2 – 48.4 N·m (25.96 – 35.70 lb ft)
9-1 Hose (hydraulic tank side) 252 – 308 N·m (185.87 – 227.17 lb ft)
34 Hose (pilot manifold T port - return manifold) 58.5 – 71.5 N·m (43.15 – 52.74 lb ft)
10 Elbow, ORFS 90 SWVL 135 – 165 N·m (99.57 – 121.70 lb ft)
35 Hydraulic oil filter
11 Clamp, closed 33.3 mm - 3/8 bolt 135 – 165 N·m (99.57 – 121.70 lb ft)
36 Compensation cylinder
12 Hose (to hydraulic tank)
37 Main control valve
13 Clamp, closed 34.9 mm - 5/16 bolt
38 Telescopic cylinder valve
14 Washer 11x20x 2.0 mm
15 Washer 9x16x 1.6 mm
51546954_EN 28/11/2018
35.1 [35.000] / 10
LEIL17TLH1055JB 1
51546954_EN 28/11/2018
35.1 [35.000] / 11
LEIL17TLH1056JB 2
51546954_EN 28/11/2018
35.1 [35.000] / 12
51546954_EN 28/11/2018
35.1 [35.000] / 13
Hydraulic systems - Component identification

FARMLIFT 935 STAGE IV 9 m (29.5 ft), 99 kW (133 Hp) [FNHZP935NJKE00001 WE Item Description Tightening torque
-]
18 Black cable tie 277 mm (quantity 3)
Item Description Tightening torque 19 Clamp
1 Compensation hose (green plastic tie) 35.2 – 48.4 N·m (25.96 – 35.70 lb ft) 20 Plate
2 Compensation hose (grey plastic tie) 35.2 – 48.4 N·m (25.96 – 35.70 lb ft) 21 Bolt M10x70 (quantity 2) 22.5 – 27.5 N·m (16.60 – 20.28 lb ft)
3 Telescopic hose 135 – 165 N·m (99.57 – 121.70 lb ft) 22 Hose (oil cooler out to hydraulic tank) 135 – 165 N·m (99.57 – 121.70 lb ft)
3-1 Telescopic hose (orange plastic tie) 90 – 110 N·m (66.38 – 81.13 lb ft) 23 Reducer - 12 M X - 20 F ORFS 252 – 308 N·m (185.87 – 227.17 lb ft)
4 Telescopic hose 135 – 165 N·m (99.57 – 121.70 lb ft) 24 Tee 135 – 165 N·m (99.57 – 121.70 lb ft)
4-1 Telescopic hose (white plastic tie) 90 – 110 N·m (66.38 – 81.13 lb ft) 25 Hose (oil cooler bypass) 135 – 165 N·m (99.57 – 121.70 lb ft)
5 Tilt hose (green plastic tie) 135 – 165 N·m (99.57 – 121.70 lb ft) 26 Tube clamp
6 Lift hose (yellow plastic tie) 135 – 165 N·m (99.57 – 121.70 lb ft) 27 Tube clamp
7 Tilt hose (grey plastic tie) 135 – 165 N·m (99.57 – 121.70 lb ft) 28 Hexagon socket screw M10x30 (quantity 4) 69.5 – 94 N·m (51.26 – 69.33 lb ft)
8 Lift hose (red plastic tie) 135 – 165 N·m (99.57 – 121.70 lb ft) 29 Hose (main control valve P port - pilot manifold P port) 13.5 – 17.3 N·m (9.957 – 12.760 lb ft)
9 Hose (main control valve side) 135 – 165 N·m (99.57 – 121.70 lb ft) 30 Hose (main control valve Pr port - pilot manifold) 35.2 – 48.4 N·m (25.96 – 35.70 lb ft)
9-1 Hose (hydraulic tank side) 252 – 308 N·m (185.87 – 227.17 lb ft) 31 Hose (main control valve Tpr port - return manifold) 35.2 – 48.4 N·m (25.96 – 35.70 lb ft)
10 Elbow, ORFS 90 SWVL 135 – 165 N·m (99.57 – 121.70 lb ft) 32 Return manifold with backpressure valve
11 Clamp, closed 33.3 mm - 3/8 bolt 33 Hose (pilot manifold T1 port - return manifold) 35.2 – 48.4 N·m (25.96 – 35.70 lb ft)
12 Hose (to hydraulic tank) 135 – 165 N·m (99.57 – 121.70 lb ft) 34 Hose (pilot manifold T port - return manifold) 58.5 – 71.5 N·m (43.15 – 52.74 lb ft)
13 Clamp, closed 34.9 mm - 5/16 bolt 35 Hydraulic oil filter
14 Washer 11x20x 2.0 mm 36 Compensation cylinder
15 Washer 9x16x 1.6 mm 37 Main control valve
16 Nut M10 13.5 – 17.3 N·m (9.96 – 12.76 lb ft) 38 Telescopic cylinder valve
17 Nut M8 10.8 – 13.2 N·m (7.97 – 9.74 lb ft)
51546954_EN 28/11/2018
35.1 [35.000] / 14
LEIL17TLH1057JB 1
51546954_EN 28/11/2018
35.1 [35.000] / 15
LEIL17TLH1058JB 2
51546954_EN 28/11/2018
35.1 [35.000] / 16
Hydraulic systems - Cleaning

1. Contamination in the hydraulic system is a major cause
of the malfunction of hydraulic components. Contami-
nation is any foreign material in the hydraulic oil. Con-
tamination can enter the hydraulic system in several
ways.
(A) When you drain the oil or disconnect any line.
(B) When you disassemble a component.
(C) From normal wear of the hydraulic components.
(D) From damaged or worn seals.
(E) From a damaged component in the hydraulic sys-
tem.
2. All hydraulic systems operate with some contamina-
tion. The design of the components in this hydraulic
system permits efficient operation with a small amount
of contamination. An increase in this amount of con-
tamination can cause problems in the hydraulic system.
The following list includes some of these problems.
(A) Cylinder rod seals leak.
(B) Control valve spools do not return to neutral.
(C) Movement of control valve spools is difficult.
(D) Hydraulic oil becomes too hot.
(E) Pump gears, housing, and other parts wear rapidly.
(F) Relief valves or check valves held open by dirt.
(G) Quick failure of components that have been re-
paired.
(H) Cycle times are slow; machine does not have
enough power.
3. If your machine has any of these problems, check
the hydraulic oil for contamination. See types of con-
tamination below. If you find contamination, use the
Portable Filter to clean the hydraulic system.
NOTE: There are two types of contamination, microscopic
and visible.
4. Microscopic contamination occurs when very fine par-
ticles of foreign material are in suspension in the hy-
draulic oil.
5. These particles are too small to see or feel. Micro-
scopic contamination can be found by identification of
the following problems or by testing in a laboratory. Ex-
amples of the problems:
(A) Cylinder rod seal leak.
(B) Control valve spools do not return to NEUTRAL.
(C) The hydraulic system has a high operating temper-
ature.
6. Visible contamination is foreign material that can be
found by sight, touch, or odor. Visible contamination
can cause a sudden failure of components. Examples
of visible contamination:
(A) Particles of metal or dirt in the oil.
(B) Air in the oil.
(C) The oil is dark and thick.
(D)The oil has an odor of burned oil.
(E) Water in the oil.
51546954_EN 28/11/2018
35.1 [35.000] / 17
Index

Hydraulic systems - Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Hydraulic systems - Component identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hydraulic systems - Component identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hydraulic systems - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hydraulic systems - General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic systems - Hydraulic schema (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hydraulic systems - Hydraulic schema (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
51546954_EN 28/11/2018
35.1 [35.000] / 18
Fixed displacement pump - 104

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
35.2 [35.104] / 1
Contents
FUNCTIONAL DATA
Fixed displacement pump

Overview - Gear pump (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Fixed displacement pump

Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
51546954_EN 28/11/2018
35.2 [35.104] / 2
Hydraulic systems - Fixed displacement pump
Fixed displacement pump - Overview - Gear pump

Pump data
Rotation direction (facing drive shaft) Clockwise
Displacement 56.545 cm³ (3.45 in³)
Pump supply pressure range 0.7 – 3 bar (10.15 – 43.50 psi)
Maximum continuous pressure 215 bar (3117.50 psi)
Maximum intermittent pressure 235 bar (3407.50 psi)
Maximum peak pressure 290 bar (4205.00 psi)
Minimum: 350 RPM
Speed
Maximum: 2500 RPM
Weight 17.680 kg (38.9 lb)
Operating temperature -25 – 80 °C (-13 – 176 °F)
Hydraulic pump (1) is a constant flow gear pump.
The pump moves at the speed of the engine and has a

rated delivery flow of 56 cm³/rev (3.4 in³/rev) at an engine
speed of 2500 RPM, at 215 L (56.8 US gal).
It can work at temperatures ranging from -25 – 80 °C (-13

– 176 °F).
Pump drive (3) is of the direct type, without idle gears.
LELI12LM51761AB 1
Hydraulic schematic
The hydraulic connections to the pump are the following:
1. Connection to the main control valve
2. Pump intake line
LELI12LM51762AA 2
51546954_EN 28/11/2018
35.2 [35.104] / 3
LELI12LM51763FB 3
1. Body 9. Gasket
2. Front cover 10. Gasket
3. Clearance washer 11. Oil sealing ring
4. Drive gear 12. Retaining ring
5. Driven gear 13. Anti-extruder
6. Screw 14. Sleeve bearing
7. Grub screw 15. Centring bush
8. Washer
51546954_EN 28/11/2018
35.2 [35.104] / 4
Fixed displacement pump - Remove

WARNING
Escaping fluid!
Relieve all pressure before you disconnect fluid lines or perform work on the hydraulic system. Make
sure that all components are in good condition and that all connections are secure before you pres-
surize the system. DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.
W1530A
WARNING
Burn hazard!
Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid
temperature should not exceed 40 °C (104 °F).
W0241A
WARNING
Heavy objects!
W0398A
NOTE: when disconnecting the hydraulic fittings, seal the hoses and the fittings to avoid that impurities enter the
hydraulic system.
draulic pressure.
5. Unscrew the filler tap on the tank to release any air
which may be present in the tank.
LEIL17TLH1063AB 1
6. Remove the four bolts (8) and disconnect the hydraulic

tube (9) from the pump (3). Remove and discard the
O-ring from the end of the tube.
7. Loosen and disconnect the hydraulic tube (4) from the
connector (6).
Loosen and disconnect the connector (6) from the
pump (3).
8. Fasten the pump (3) to a lifting device. Put the lifting
device harness under light tension.
9. Remove the two screws (1) and related washers (2)
which fix the pump to the transmission. Lift and remove
the pump (1) from the transmission. LEIL18TLH0713AB 2
Remove and discard the gasket (7).
51546954_EN 28/11/2018
35.2 [35.104] / 5
Fixed displacement pump - Install

WARNING
Escaping fluid!
W1530A
WARNING
Burn hazard!
W0241A
WARNING
Heavy objects!
W0398A
NOTE: install new O-rings where required.

1. Install a new gasket (7) on the pump (3).
2. Fasten the pump (3) to a lifting device.
3. Install the pump (3) to the transmission.
Insert and tighten the two screws (1) with washers (2).
4. Detach the lifting equipment from the pump (3).
5. Tighten the two screws (1) to 121 – 164 N·m (89.2 –
121.0 lb ft).
6. Install the fitting (6) to the pump (3).
Tighten the fitting (6) to 160.2 – 195.8 N·m (118.2 –
144.4 lb ft).
LEIL18TLH0713AB 1
7. Connect the hose (4) to the fitting (6).
Tighten the hose (4) to 189 – 231 N·m (139.4 – 170.4 lb
ft). .
8. Connect the hydraulic tube (9) to the pump (3) by
means of the four bolts (8).
Tighten the four bolts (8) to 121 – 164 N·m (89.2 –
121.0 lb ft)
51546954_EN 28/11/2018
35.2 [35.104] / 6
9. Press the battery isolator switch to enable the battery.

10. Start the engine and let it idle for two minutes.
NOTE: if the pump produces abnormal vibrations, switch
off the machine immediately and check that the pump in-
take tube is not blocked.
11. Switch off the engine and check that the hydraulic
pump does not have any oil leaks.
12. Check the level of hydraulic oil in the tank and top up
if necessary.
LEIL17TLH1063AB 2
51546954_EN 28/11/2018
35.2 [35.104] / 7
Index

Fixed displacement pump - Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fixed displacement pump - Overview - Gear pump (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fixed displacement pump - Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
51546954_EN 28/11/2018
35.2 [35.104] / 8
Variable displacement pump - 106

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
35.3 [35.106] / 1
Contents
FUNCTIONAL DATA
Variable displacement pump

Overview - Piston pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Variable displacement pump

Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
51546954_EN 28/11/2018
35.3 [35.106] / 2
Hydraulic systems - Variable displacement pump
Variable displacement pump - Overview - Piston pump

Pump data
Operating temperature -30 – 50 °C (-22 – 122 °F)
Cut-off control pressure 260 bar (3770 psi)
Delta pressure setting 20 bar (290 psi)
Maximum back pressure on case drain ports 2 bar (29 psi)
Load sensing drain Internal drain
Pump rated speed 2200 RPM
Minimum displacement setting 10 cm³ (0.6 in³)
LEIL18TLH0739FB 1
Connection port symbols

B. Discharge port
S. Suction port
L. – L1. – L2. Drain connections
X. Pilot port
51546954_EN 28/11/2018
35.3 [35.106] / 3
Variable displacement pump - Remove

WARNING
Escaping fluid!
W1530A
WARNING
Burn hazard!
W0241A
WARNING
Heavy objects!
W0398A
NOTE: when disconnecting the hydraulic fittings, seal the hoses and the fittings to avoid that impurities enter the
hydraulic system.
draulic pressure.
5. Unscrew the filler tap on the tank to release any air
which may be present in the tank.
LEIL17TLH1063AB 1
51546954_EN 28/11/2018
35.3 [35.106] / 4
6. Remove the four screws (2) and the two split flanges
(3) from the pump (1).
7. Disconnect the tube (4) from the pump (1).
8. Disconnect the drain hose (5) from the 90° elbow (6).
9. Remove the 90° elbow (6) from the pump (1).
10. Disconnect the hose (8) from the 45° elbow (7).
12. Remove the four bolts (9) and the two half-flanges (10)
from the pump (1).
13. Disconnect the tube (11) from the 45° elbow (12).
LEIL18TLH0414BB 2
15. Fasten the hydraulic pump to a lifting device. Put the

lifting device harness under light tension.
16. Remove the two hexagon socket screws (2) and the
washers (3) which fix the hydraulic pump (1) to the
transmission.
17. Lift and remove the hydraulic pump (1) from the ma-
chine.
Remove and discard the gasket (4).
LEIL17TLH1062AB 3
51546954_EN 28/11/2018
35.3 [35.106] / 5
Variable displacement pump - Install

WARNING
Escaping fluid!
W1530A
WARNING
Burn hazard!
W0241A
WARNING
Heavy objects!
W0398A
NOTE: install new O-rings where required.

NOTE: apply grease on the pump shaft.
1. Install a new gasket (4) on the hydraulic pump (1).
2. Fasten the hydraulic pump to a lifting device and install
the hydraulic pump (1) to the transmission.
3. Insert and tighten the two hexagon socket screws (2)
with washers (3).
4. Detach the lifting equipment from the hydraulic pump
(1) and tighten the hexagon socket screws (2) to 121 –
164 N·m (89.25 – 120.96 lb ft).
LEIL17TLH1062AB 1
51546954_EN 28/11/2018
35.3 [35.106] / 6
5. Install and tighten the 45° elbow (12) to the pump (1).
6. Install the 45° elbow (7) to the pump (1).
30.0 lb ft).
7. Install the 90° elbow (6) to the pump (1).
Tighten the 90° elbow (6) to 109 – 133 N·m (80.4 –
98.1 lb ft).
8. Install the four bolts (9) and the half-flanges (10) to the
45° elbow (12) and the pump (1).
ft).
9. Connect the tube (11) to the 45° elbow (12).
Tighten the tube (11) to 189 – 231 N·m (139.4 –
170.4 lb ft).
10. Connect the hose (8) to the 45° elbow (7).
ft).
11. Connect the drain hose (5) to the 90° elbow (6).
Tighten the drain hose (5) to 90 – 110 N·m (66.4 –
81.1 lb ft).
12. Connect and tighten the tube (12) to the pump (1).
13. Install the four screws (2) and the split flanges (3) to
the tube (4) and the pump (1).
Tighten the screws (2) to 142.2 – 173.8 N·m (104.9 – LEIL18TLH0414BB 2
128.2 lb ft).
14. Press the battery isolator switch to enable the battery.
Start the engine and let it idle for two minutes.
NOTE: if the pump produces abnormal vibrations, switch
off the machine immediately and check that the pump in-
take tube is not blocked..
15. Switch off the engine and check that the hydraulic
pump does not have any oil leaks.
16. Check the level of hydraulic oil in the tank and top up
if necessary.
LEIL17TLH1063AB 3
51546954_EN 28/11/2018
35.3 [35.106] / 7
Index

Variable displacement pump - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Variable displacement pump - Overview - Piston pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Variable displacement pump - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
51546954_EN 28/11/2018
35.3 [35.106] / 8
Main control valve - 359

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
35.4 [35.359] / 1
Contents
TECHNICAL DATA
Main control valve

FUNCTIONAL DATA
Main control valve

Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Exploded view (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Exploded view (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exploded view (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Exploded view (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Exploded view (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Dynamic description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dynamic description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SERVICE
Main control valve

Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
51546954_EN 28/11/2018
35.4 [35.359] / 2
Hydraulic systems - Main control valve
Main control valve - General specification

LEIL17TLH1067FB 1
1. Inlet section 4. Flushing valve

2. Load sensing relief valve 5. Outlet section
3. Relief valve (tilt section A port) 6. Relief valve (tilt section B port)
51546954_EN 28/11/2018
35.4 [35.359] / 3
Main control valve data

Flushing valve setting
25 – 27 bar (362 – 392 psi) at 15 L/min (4.0 US gpm)
(under 36 – 40 mm²/s (0.0558 – 0.0620 in²/s))
Load sensing relief valve setting
(measured at M port; at 36 – 40 mm²/s (0.0558 – 246.5 – 253.5 bar (3574 – 3676 psi)
0.0620 in²/s))
247 – 267 bar (3582 – 3872 psi) at 5 L/min (1.3 US
Relief valve setting (tilt section A port) gpm)
(under 36 – 40 mm²/s (0.0558 – 0.0620 in²/s)) Maximum 285 bar (4132 psi) at 60 L/min (15.9 US
gpm)
204 – 222 bar (2958 – 3219 psi) at 5 L/min (1.3 US
Relief valve setting (tilt section B port) gpm)
gpm)
Internal leakages
(under 100 – 105 bar (1450 – 1522 psi) at 36 – 40 mm²/s 20 cm³ (1.2 in³) per minute
(0.0558 – 0.0620 in²/s))
Weight (approximate) 29.8 kg (65.698 lb)
Main control valve - General specification

LEIL17TLH1068FB 1
1. Inlet section 4. Flushing valve

2. Load sensing relief valve 5. Outlet section
3. Relief valve (tilt section A port) 6. Relief valve (tilt section B port)
51546954_EN 28/11/2018
35.4 [35.359] / 4
Main control valve data

Flushing valve setting
25 – 27 bar (362 – 392 psi) at 15 L/min (4.0 US gpm)
(under 36 – 40 mm²/s (0.0558 – 0.0620 in²/s))
Load sensing relief valve setting
(measured at M port; at 36 – 40 mm²/s (0.0558 – 246.5 – 253.5 bar (3574 – 3676 psi)
0.0620 in²/s))
257 – 277 bar (3726 – 4016 psi) at 5 L/min (1.3 US
Relief valve setting (tilt section A port) gpm)
gpm)
204 – 222 bar (2958 – 3219 psi) at 5 L/min (1.3 US
Relief valve setting (tilt section B port) gpm)
gpm)
Internal leakages
(under 100 – 105 bar (1450 – 1522 psi) at 36 – 40 mm²/s 20 cm³ (1.2 in³) per minute
(0.0558 – 0.0620 in²/s)
51546954_EN 28/11/2018
35.4 [35.359] / 5
Main control valve - Exploded view

Inlet section
LEIL17TLH1075GB 1
8. Load Sensing Pressure relief valve 133. Flow regulator seal kit
9. Flow regulator 0.7 L/min (0.2 US gpm) + Filter 134. Load Sensing Pressure relief valve seal kit
10. Seal kit for low pressure 180. Shuttle valve kit
124. Locking cover for customer 182. CD Spool
130. Seal kit 184. Plugging kit
51546954_EN 28/11/2018
35.4 [35.359] / 6

Tilt section
LEIL17TLH1076GB 1
18. Pressure compensator 114–B. Pressure relief valve H

80. Hydraulic operation kit 130. Seal kit
114–A. Pressure relief valve H 160. Special seal kit SX14S
51546954_EN 28/11/2018
35.4 [35.359] / 7

Tilt section
LEIL17TLH1077GB 1
18. Pressure compensator 161. Assembly seal kit

114–A. Pressure relief valve H 224. Solenoid kit
114–B. Pressure relief valve H 250. Interface and 45° solenoid kit for W200
138. Seal kit 251. Cap kit with fixing screws CHc M3x10
51546954_EN 28/11/2018
35.4 [35.359] / 8

Lift section
LEIL17TLH1078GB 1
18. Pressure compensator 130. Seal kit

80. Hydraulic operation kit H200 160. Assembly seal special kit
51546954_EN 28/11/2018
35.4 [35.359] / 9

Lift section
LEIL17TLH1079GB 1
18. Pressure compensator 224. Solenoid kit

117. Plug Q SX14S 250–A. Interface and 45° solenoid kit W200
138. Seal kit 250–B. Interface and 45° solenoid kit W200
161. Assembly seal kit 251. Cap kit with fixing screws CHc M3x10
51546954_EN 28/11/2018
35.4 [35.359] / 10

Auxiliary section
LEIL17TLH1080GB 1

117. Plug Q 250. Interface and 45° solenoid kit W200
138. Seal kit 251. Cap kit with fixing screws CHc M3x10
161. Assembly seal kit
51546954_EN 28/11/2018
35.4 [35.359] / 11

Telescopic section
LEIL17TLH1079GB 1

117. Plug Q 250–A. Interface and 45° solenoid kit W200
138. Seal kit 250–B. Interface and 45° solenoid kit W200
161. Assembly seal kit 251. Cap kit with fixing screws CHc M3x10
51546954_EN 28/11/2018
35.4 [35.359] / 12

Outlet section (for fixed displacement pump version)
LEIL17TLH1081GB 1
4. Flushing valve kit

12. Seal kit for electro-hydraulic
142. Tie bolts L= 289 mm (11.4 in); M10
51546954_EN 28/11/2018
35.4 [35.359] / 13

Outlet section (for variable displacement pump version)
LEIL17TLH1082GB 1
4. Flushing valve kit

12. Seal kit for electro-hydraulic
142. Tie bolts L= 289 mm (11.4 in); M10
51546954_EN 28/11/2018
35.4 [35.359] / 14
Main control valve - Dynamic description

LEIL17TLH1064FB 1
1. Inlet section LS. Load sensing line

2. Spool valves section P. Pump inlet line
3. Outlet section T. Discharge line to tank
The main control valve is a “compensated load sensing” type valve that controls the lifting of the boom, the travel and
the compensation effect for the implement tilting.
Its main components include:
• an inlet section (1);

• four sections (spool valves) (2) to distribute the flow;
• an outlet section (3).
The task of each control valve section is to transfer the hydraulic oil flow to the various user devices according to the
command communicated by the operator using the telehandler joystick.
When the telehandler joystick is in the neutral position, the hydraulic oil from the pump reaches the control valve and
is cut off by the position of the four slide valves, after going through the circuit of the tool to be moved.
Working in conjunction with the pump and the auxiliary functions control valve, the main control valve ensures that
the hydraulic supply is distributed independently of the load applied. This Load Sensing system works to ensure that
the pump delivers only the output demanded.
51546954_EN 28/11/2018
35.4 [35.359] / 15
As long as the telehandler joystick is not operated and the user devices require no flow, the load sensing line, and
hence the “LS” inlet of the control valve, is not pressurised. Under these conditions, the pump flow is routed to the
discharge line (T) by flushing valve (quick discharge valve).
Under these conditions, the main pump delivers exactly the amount of oil needed to compensate losses from the
system; the pressure in the pump delivery line, called “stand-by pressure”, is approximately 25 bar.
When a control valve spool is opened by the action of the telehandler joystick, the path of the hydraulic oil from the
pump to the user device is opened up. In practice, the cross-sectional area of the opening, which is produced by the
movement of the spool of the control valve, behaves like a calibrated restriction.
Any variation in oil flow (user device movement speed) required by the operator is reflected in pump output through
the Load Sensing signal.
When a single control valve section is activated, pump pressure is supplied to the user device and, through the Load
Sensing line, is applied to the spring side of the Load Sensing valve. The position of the pump plate will vary so as
to increase flow-rate depending on the demand. When the pump’s delivery pressure exceeds the load pressure, the
user device begins to move and the slide valve restriction causes a pressure drop to the oil flow delivered by the
pump. When this pressure drop corresponds to the load of the Load Sensing valve calibration spring, a balance is
established.
51546954_EN 28/11/2018
35.4 [35.359] / 16
Main control valve - Dynamic description

LEIL17TLH1383FB 1
1. Inlet section LS. Load sensing line

2. Spool valves section P. Pump inlet line
3. Outlet section T. Discharge line to tank
The main control valve is a “compensated load sensing” type valve that controls the lifting of the boom, the travel and
the compensation effect for the implement tilting.
Its main components include:
• an inlet section (1);

• four sections (spool valves) (2) to distribute the flow;
• an outlet section (3).
The task of each control valve section is to transfer the hydraulic oil flow to the various user devices according to the
command communicated by the operator using the telehandler joystick.
When the telehandler joystick is in the neutral position, the hydraulic oil from the pump reaches the control valve and
is cut off by the position of the four slide valves, after going through the circuit of the tool to be moved.
Working in conjunction with the pump and the auxiliary functions control valve, the main control valve ensures that
the hydraulic supply is distributed independently of the load applied. This Load Sensing system works to ensure that
the pump delivers only the output demanded.
As long as the telehandler joystick is not operated and the user devices require no flow, the load sensing line, and
hence the “LS” inlet of the control valve, is not pressurised. Under these conditions, the pump flow is routed to the
discharge line (T) by flushing valve (quick discharge valve).
51546954_EN 28/11/2018
35.4 [35.359] / 17
Under these conditions, the main pump delivers exactly the amount of oil needed to compensate losses from the
system; the pressure in the pump delivery line, called “stand-by pressure”, is approximately 25 bar.
When a control valve spool is opened by the action of the telehandler joystick, the path of the hydraulic oil from the
pump to the user device is opened up. In practice, the cross-sectional area of the opening, which is produced by the
movement of the spool of the control valve, behaves like a calibrated restriction.
Any variation in oil flow (user device movement speed) required by the operator is reflected in pump output through
the Load Sensing signal.
When a single control valve section is activated, pump pressure is supplied to the user device and, through the Load
Sensing line, is applied to the spring side of the Load Sensing valve. The position of the pump plate will vary so as
to increase flow-rate depending on the demand. When the pump’s delivery pressure exceeds the load pressure, the
user device begins to move and the slide valve restriction causes a pressure drop to the oil flow delivered by the
pump. When this pressure drop corresponds to the load of the Load Sensing valve calibration spring, a balance is
established.
51546954_EN 28/11/2018
35.4 [35.359] / 18
Main control valve - Component identification

LEIL17TLH1065GB 1
1. Inlet section 13. Relief valve (Load sensing) 240 bar (3480 psi) for
fixed displacement pump version
2. Spool valves section 13. Relief valve (Load sensing) 250 bar (3625 psi) for
variable displacement pump version
3. Outlet section 14. Pressure switch (telescopic-out)
4. Compensation/Tilt spool 15. Pressure switch (ride control)
5. Lift spool 16. Pressure switch (ride control)
6. Auxiliary spool 17. Pressure switch (ride control)
7. Sliding spool 18. Pressure sensor (for float option) (quantity 2)
8. Relief valve (tilt B port) 210 bar (3045 psi) 19. Relief valve (tilt A port) 255 bar (3698 psi)
51546954_EN 28/11/2018
35.4 [35.359] / 19
9. Flushing valve 18 bar (261 psi) for fixed D. Diagnostic (D port)

displacement pump version
9. Flushing valve 26 bar (377 psi) for variable LS. Load sensing port
displacement pump version
10. Flow regulator M. Diagnostic (M port)
11. Priority valve P. Pump inlet port
12. Compensation valve (quantity 4) T. Discharge line port (to tank)
Spool ports
A1–B1. To compensation and tilt cylinders A3–B3. To auxiliary cylinders
A2–B2. To telescopic boom lifting cylinder A4–B4. To sliding cylinder
51546954_EN 28/11/2018
35.4 [35.359] / 20
Main control valve - Component identification

LEIL17TLH1066GB 1
1. Inlet section 12. Compensation valve (quantity 4)

2. Spool valves section 13. Relief valve (Load sensing) 250 bar (3625 psi)
3. Outlet section 14. Pressure switch (telescopic-out)
4. Compensation/Tilt spool 15. Pressure switch (boom down)
5. Lift spool 16. Relief valve (tilt A port) 265 bar (3842 psi)
6. Auxiliary spool D. Diagnostic (D port)
7. Sliding spool LS. Load sensing port
8. Relief valve (tilt B port) 210 bar (3045 psi) M. Diagnostic (M port)
9. Flushing valve 26 bar (377 psi) P. Pump inlet port
10. Flow regulator T. Discharge line port (to tank)
11. Priority valve
51546954_EN 28/11/2018
35.4 [35.359] / 21
Spool ports
A1–B1. To compensation and tilt cylinders A3–B3. To auxiliary cylinders
A2–B2. To telescopic boom lifting cylinder A4–B4. To sliding cylinder
51546954_EN 28/11/2018
35.4 [35.359] / 22
Main control valve - Remove

1. Prior to removing, replacing or overhauling the main
control valve, lift fully and retract the telescopic boom,
and install a safety support to the lifting cylinder, as
indicated in the figure, in order to prevent the boom
from falling unexpectedly.
LELI12LM51801BA 1
Main control valve removal

NOTICE: fluid under pressure! Switch off the engine,
perform several movements using the control lever under
no-load conditions, then unscrew and refit the cap on the
hydraulic system reservoir to bleed off the residual pres-
sure, before removing the hydraulic system connections.
2. Drain the implement hydraulic oil from the reservoir.
3. Mark and remove all hydraulic hoses and electrical con-
nections from the control valve.
4. Remove the three screws (1) which secure the control
valve to the frame of the machine.
5. Harness the control valve with the help of a cable and
hoist, then lift and remove it.
6. Drain off all the residual oil from the control valve, then
place it on a work bench before proceeding with full
disassembly.
LEIL17TLH1073AB 2
51546954_EN 28/11/2018
35.4 [35.359] / 23
Main control valve - Disassemble

Remove the main control valve from the machine (refer
to Main control valve - Remove (35.359)).
Wash the control valve assembly thoroughly using a
suitable solvent.
Stand the control valve assembly upright with the tip of
the outlet section uppermost.
Unscrew the nuts (1) (quantity 3) from the tie rods (2).
Remove each individual section of the main control
valve:
A. Inlet section
B. Tilt section
C. Lift section
D. Auxiliary section
E. Sliding section
F. Outlet section
LEIL17TLH1074BB 1
51546954_EN 28/11/2018
35.4 [35.359] / 24
Main control valve - Assemble

Inspection following disassembly
Clean all the disassembled parts thoroughly using wash
oil and dry using an air jet. Arrange each part for inspec-
tion on paper or rags. Then:
1. Check that the surfaces of each part are free from
burrs, scoring, cracks and other defects.
2. Check that the O-ring seats on the body or block
are free from foreign objects, dents and rust.
3. Check that the valve seats on the body or block are
free from dents and surface damage.
4. Check that the rod sealing surfaces are free from
scoring, dents and other defects.
5. Manually check that all moving and coupled parts
move freely. Check that all internal splines and
ducts are free of foreign objects.
6. Replace all damaged parts and deformed springs
with new parts.
7. Replace all the O-rings.
Control valve reassembly

Safety operations during reassembly:
1. Check that the O-rings have not been damaged
during handling.
2. Apply a film of grease or hydraulic oil on the O-rings
and contact surfaces.
3. Avoid stretching the O-rings as this may perma-
nently deform them.
4. When installing the O-rings, do not roll them into
their seat. If the O-rings are rolled into position they
do not easily regain their shape after assembly and
may cause oil leakages.
Install each individual section of the main control valve
with new gaskets:
A. Inlet section
B. Tilt section
C. Lift section
D. Auxiliary section
E. Sliding section
F. Outlet section
Install the nuts (1) (quantity 3) to the tie rods (2) and
tighten the nuts (1) to 37.8 – 46.2 N·m (27.880 –
34.075 lb ft).
Install the main control valve to the machine (refer to
1
Main control valve - Install (35.359)). LEIL17TLH1074BB
51546954_EN 28/11/2018
35.4 [35.359] / 25
Main control valve - Install

NOTICE: before installing the fittings or connecting the tubes to the fittings, install new O-rings on the fittings.
1. Using the fixing bolts (1) with the respective washers
to install the main control valve to the frame of the ma-
chine.
Tightening torque of the bolts (1): 49 – 66 N·m (36.1 –
48.7 lb ft).
2. Install all hydraulic hose and connectors. Tighten to the
required torque (refer to Hydraulic systems - Compo-
nent identification (35.000)).
3. Reconnect all the electrical connections.
4. Start the engine and let it run for two minutes.
5. Extend and retract slowly and completely all the cylin-
LEIL17TLH1073AB 1
der at least 10 times to remove any air from the circuits.
6. Check the level of the hydraulic oil and add hydraulic
oil as required.
51546954_EN 28/11/2018
35.4 [35.359] / 26
Main control valve - Pressure test

LS Pressure relief valve procedure setting
In order to proceed with the LS valve setting procedure,
the machine must be in the following condition: with the
engine running at maximum rpm, use the telehandler
joystick to extend a cylinder (tilt, telescopic, lifting or
compensation cylinder) to its limit stop; then proceed
as follows:
• Remove the two protective covers (1) from the ad-
juster (2) on the LS pressure relief valve (4).
• Loosen the lock nut (3).
• Using an Allen key, tighten the adjuster (2) to in-
crease the pressure inside the hydraulic system, or
unscrew the adjuster (2) to decrease the pressure.
LEIL17TLH1083AB 1
• Remove the cap and connect a pressure gauge with
a 300 bar (4350 psi) pressure range to diagnostic
port (M) and take the pressure reading.
The optimum pressure value is:
238 – 245 bar (3451 – 3552 psi) for fixed displace-
ment pump versions
246.5 – 253.5 bar (3574.25 – 3675.75 psi) or vari-
able displacement pump versions
51546954_EN 28/11/2018
35.4 [35.359] / 27
Index

Main control valve - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Main control valve - Component identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Main control valve - Component identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Main control valve - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Main control valve - Dynamic description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Main control valve - Dynamic description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Main control valve - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Main control valve - Exploded view (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Main control valve - General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Main control valve - General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Main control valve - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Main control valve - Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Main control valve - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
51546954_EN 28/11/2018
35.4 [35.359] / 28
Pilot system - 357

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
35.5 [35.357] / 1
Contents
Pilot system - 357
TECHNICAL DATA
Pilot accumulator
General specification - Additional accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FUNCTIONAL DATA
Pilot control manifold

Component identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Component identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
51546954_EN 28/11/2018
35.5 [35.357] / 2
Hydraulic systems - Pilot system
Pilot accumulator - General specification

Capacity: 0.16 L (0.042 US gal)
Maximum working pressure: 56 bar (812 psi)
Operating temperature range: -34 – 93 °C (-29 –
199 °F)
Precharge gas: Nitrogen
Precharge pressure at 20 °C 7 – 9 bar (102 –
(68 °F): 130 psi)
Weight (approximative): 0.7 kg (1.54 lb)
1. Accumulator
2. Hexagon 30 mm (1.18 in)
3. Thread 3/4-16UNF-2A
LEIL17TLH1366BB 1
51546954_EN 28/11/2018
35.5 [35.357] / 3
Pilot accumulator - General specification - Additional accumulator
LEIL17TLH1367FB 1
A. Bottom right view 5. Pilot accumulator

1. Additional accumulator 6. Thread M33 x 1.5
2. Accumulator hose (to ACC2 port of the pilot manifold) 7. Hexagon 41 mm (1.6 in)
3. Pilot manifold 8. Protecting cap
4. ACC2 port
Capacity: 1.4 L (0.37 US gal)

Maximum working pressure: 140 bar (2030 psi)
Operating temperature range: -30 – 80 °C (-22 – 176 °F)
Fluid: Mineral oil
Precharge gas: Nitrogen
Precharge pressure at 20 °C (68 °F): 13 – 15 bar (188 – 218 psi)
Weight (approximative): 3.9 kg (8.60 lb)
51546954_EN 28/11/2018
35.5 [35.357] / 4
Pilot control manifold - Component identification

LEIL17TLH1069GB 1

1 Pilot control manifold -
2 Screw (quantity 4) 10.1 – 13.6 N·m (7.449 – 10.031 lb ft)
3 ACC2 port fitting - Additional accumulator 80.1 – 97.9 N·m (59.079 – 72.207 lb ft)
4 M port plug -
5 ACC1 port - Accumulator 80.1 – 97.9 N·m (59.079 – 72.207 lb ft)
6 SHAR port fitting - To parking brake 33.3 – 40.7 N·m (24.561 – 30.019 lb ft)
7 J port elbow - To joystick 42.3 – 51.7 N·m (31.199 – 38.132 lb ft)
8 PS1 port - Brake booster pressure sensor 42.3 – 51.7 N·m (31.199 – 38.132 lb ft)
51546954_EN 28/11/2018
35.5 [35.357] / 5

9 J1 port - Pilot cut-off pressure sensor 42.3 – 51.7 N·m (31.199 – 38.132 lb ft)
10 BR port fitting - From brake master cylinder 42.3 – 51.7 N·m (31.199 – 38.132 lb ft)
11 EV2 - Joystick ON/OFF solenoid valve 31 – 37 N·m (22.9 – 27.3 lb ft)
12 EV3 - Pilot ON/OFF solenoid valve 31 – 37 N·m (22.9 – 27.3 lb ft)
13 EV1 - Parking brake ON/OFF solenoid valve 31 – 37 N·m (22.9 – 27.3 lb ft)
14 EV1.1 - Parking brake ON/OFF solenoid valve 31 – 37 N·m (22.9 – 27.3 lb ft)
15 PS3 port- Pilot cut-off pressure sensor 42.3 – 51.7 N·m (31.199 – 38.132 lb ft)
16 PS2 port - Parking brake pressure sensor 42.3 – 51.7 N·m (31.199 – 38.132 lb ft)
P port fitting - From implement pump (through the main
17 66.6 – 81.4 N·m (49.122 – 60.038 lb ft)
control valve)
18 T port fitting - to hydraulic tank 94.5 – 115.5 N·m (69.700 – 85.188 lb ft)
19 LP port plug - To trailer brake valve 52.2 – 63.8 N·m (38.501 – 47.056 lb ft)
20 T1 port fitting - to hydraulic tank 52.2 – 63.8 N·m (38.501 – 47.056 lb ft)
21 PILOT port fitting - To main control valve for pilot 42.3 – 51.7 N·m (31.199 – 38.132 lb ft)
22 Screw and washer (quantity 2) 35.1 – 41.3 N·m (25.888 – 30.461 lb ft)
23 Bracket -
24 PRV - Pressure reducing valve 41 – 47 N·m (30.2 – 34.7 lb ft)
25 RV - Relief valve 41 – 47 N·m (30.2 – 34.7 lb ft)
51546954_EN 28/11/2018
35.5 [35.357] / 6
Hydraulic schema
LEIL17TLH1070GB 2
51546954_EN 28/11/2018
35.5 [35.357] / 7
Pilot control manifold - Component identification

LEIL17TLH1071GB 1

1 Pilot control manifold -
2 Screw (quantity 4) 10.1 – 13.6 N·m (7.449 – 10.031 lb ft)
3 ACC2 port fitting - Additional accumulator 80.1 – 97.9 N·m (59.079 – 72.207 lb ft)
4 M port plug -
5 ACC1 port - Accumulator 80.1 – 97.9 N·m (59.079 – 72.207 lb ft)
6 SHAR port fitting - To parking brake 33.3 – 40.7 N·m (24.561 – 30.019 lb ft)
7 PS1 port - Brake booster pressure sensor 42.3 – 51.7 N·m (31.199 – 38.132 lb ft)
8 BR port fitting - From brake master cylinder 42.3 – 51.7 N·m (31.199 – 38.132 lb ft)
9 EV3 - Pilot ON/OFF solenoid valve 31 – 37 N·m (22.9 – 27.3 lb ft)
10 EV1 - Parking brake ON/OFF solenoid valve 31 – 37 N·m (22.9 – 27.3 lb ft)
51546954_EN 28/11/2018
35.5 [35.357] / 8

11 EV1.1 - Parking brake ON/OFF solenoid valve 31 – 37 N·m (22.9 – 27.3 lb ft)
12 PS3 port- Pilot cut-off pressure sensor 42.3 – 51.7 N·m (31.199 – 38.132 lb ft)
13 PS2 port - Parking brake pressure sensor 42.3 – 51.7 N·m (31.199 – 38.132 lb ft)
P port fitting - From implement pump (through the main 31 – 37 N·m (22.9 – 27.3 lb ft)
14
control valve)
15 T port fitting - to hydraulic tank 94.5 – 115.5 N·m (69.700 – 85.188 lb ft)
16 LP port plug - To trailer brake valve 52.2 – 63.8 N·m (38.501 – 47.056 lb ft)
17 T1 port fitting - to hydraulic tank 52.2 – 63.8 N·m (38.501 – 47.056 lb ft)
18 PILOT port fitting - To main control valve for pilot 42.3 – 51.7 N·m (31.199 – 38.132 lb ft)
19 Screw and washer (quantity 2) 35.1 – 41.3 N·m (25.888 – 30.461 lb ft)
20 Bracket -
21 PRV - Pressure reducing valve 41 – 47 N·m (30.2 – 34.7 lb ft)
22 RV - Relief valve 41 – 47 N·m (30.2 – 34.7 lb ft)
Hydraulic schema
LEIL17TLH1072GB 2
51546954_EN 28/11/2018
35.5 [35.357] / 9
Index
Pilot system - 357

Pilot accumulator - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pilot accumulator - General specification - Additional accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pilot control manifold - Component identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Pilot control manifold - Component identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
51546954_EN 28/11/2018
35.5 [35.357] / 10
Auxiliary hydraulic function control - 128

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
35.6 [35.128] / 1
Contents
FUNCTIONAL DATA
Control valve
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
35.6 [35.128] / 2
Hydraulic systems - Auxiliary hydraulic function control
Control valve - Exploded view
LEIL17TLH1143FB 1
4th/5th function Auxiliary valve (mechanical carrier)

1. 4th/5th function valve cover
2. Valve
3. Screw, hex soc M8 X 70 class 8.8 ZND 24.5 – 33.2 N·m (18.1 – 24.5 lb ft)
4. Fitting - 1/2 Gas - 3/4 UNF 122.0 – 150.0 N·m (90.0 – 110.6 lb ft)
5. Fitting assy 122.0 – 150.0 N·m (90.0 – 110.6 lb ft)
6. Elbow, 90 ADJ -8 ORFSX3/4 -16 ORB 58.5 – 71.5 N·m (43.1 – 52.7 lb ft)
7. 4th/5th function tube 58.5 – 71.5 N·m (43.1 – 52.7 lb ft)
9. Quick coupling, male 80.0 – 98.0 N·m (59.0 – 72.3 lb ft)
51546954_EN 28/11/2018
35.6 [35.128] / 3
Hydraulic systems - Auxiliary hydraulic function control
LEIL17TLH1142FB 2
4th/5th function Auxiliary valve (hydraulic carrier)

1. 4th/5th function valve cover
2. Valve
3. Screw, hex soc M8 X 70 class 8.8 ZND 24.5 – 33.2 N·m (18.1 – 24.5 lb ft)
4. Elbow 90 DEG ADJ 12MM ORFS X 1/2 G 122.0 – 150.0 N·m (90.0 – 110.6 lb ft)
5. Fitting 1/2 Gas - 3/4 UNF 122.0 – 150.0 N·m (90.0 – 110.6 lb ft)
6. Fitting assy 122.0 – 150.0 N·m (90.0 – 110.6 lb ft)
7. Elbow, 90 ADJ -8 ORFSX3/4 -16 ORB 58.5 – 71.5 N·m (43.1 – 52.7 lb ft)
10. Quick coupling, male 80.0 – 98.0 N·m (59.0 – 72.3 lb ft)
51546954_EN 28/11/2018
35.6 [35.128] / 4
Index

Control valve - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
35.6 [35.128] / 5
51546954_EN 28/11/2018
35.6 [35.128] / 6
Hydraulic fan drive cooling system - 752

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
35.7 [35.752] / 1
Contents
FUNCTIONAL DATA
Hydraulic fan drive cooling system

Dynamic description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dynamic description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
51546954_EN 28/11/2018
35.7 [35.752] / 2
Hydraulic systems - Hydraulic fan drive cooling system
Hydraulic fan drive cooling system - Dynamic description

Cooling Fan Reversing

Good oil cooler performance, which is extremely important for the engine, depends mainly on the cooling air flow
through the radiator elements. A fouled oil cooler reduces the air flow very significantly and therefore impairs the
proper operation of this component. The reversible fan allows to clean the oil cooler by inverting the air flow from
suction to blowing.
Cooling Fan Reversing Activation

Two stable positions switch (1) will let the user to activate the periodical reversal rotation of the main fan drive and
of the electro fans. Changing from suction state (default state) to blow state (reversal state), the air flow clean the
radiators.
Cleaning Cycle details:
• Suction state (default).

• Fan rotation stopping time.
• 15 seconds of inverted fan rotation to clean coolers
(blowing).
This cycle is repeated every 6 minutes.
This functionality is available when Engine is ON.

LEIL17TLH1084AB 1
51546954_EN 28/11/2018
35.7 [35.752] / 3
Hydraulic fan drive cooling system - Dynamic description

Cooling Fan Reversing

Good oil cooler performance, which is extremely important for the engine, depends mainly on the cooling air flow
through the radiator elements. A fouled oil cooler reduces the air flow very significantly and therefore impairs the
proper operation of this component. The reversible fan allows to clean the oil cooler by inverting the air flow from
suction to blowing.
Cooling Fan Reversing Activation

Two stable positions switch (1) will let the user to activate the periodical reversal rotation of the main fan drive and
of the electro fans. Changing from suction state (default state) to blow state (reversal state), the air flow clean the
radiators.
Cleaning Cycle details:

• 15 seconds of inverted fan rotation to clean coolers
(blowing).
This cycle is repeated every 6 minutes.
This functionality is available when Engine is ON.

LEIL13TLH1652AB 1
51546954_EN 28/11/2018
35.7 [35.752] / 4
51546954_EN 28/11/2018
35.7 [35.752] / 5
Hydraulic fan drive cooling system - Component localization

Fan Drive - Standard
1 Hydraulic motor –
2 Outlet line hydraulic tube 90 – 110 N·m (66.4 – 81.1 lb ft)
3 Hydraulic pump –
4 Washer 6.15x11x1 mm (quantity 4) –
6 Socket head screw M10x35 (quantity 2) 69.5 – 94 N·m (51.26 – 69.3 lb ft)
7 Clamp (quantity 2) –
8 Washer 11x20x2.0 mm (quantity 4) –
10 Nut M10 (quantity 2) –
11 Washer 15x28x2.5 mm –
12 Nut 1/2UNF (see NOTE) 67 – 74 N·m (49.4 – 54.6 lb ft)
13 Elbow, 90 ADJ 16 mm 94.5 – 115.5 N·m (69.70 – 85.19 lb ft)
15 Return manifold –
16A Hydraulic hose (fan drive drain – hydraulic motor side) 24.3 – 29.7 N·m (17.92 – 21.91 lb ft)
16B Hydraulic hose (fan drive drain – return manifold side) 39.6 – 48.4 N·m (29.21 – 35.70 lb ft)
17 Bracket –
18 Tee –
19 Nut –
20 Adapter 135 – 165 N·m (99.6 – 121.7 lb ft)
21 Hydraulic hose 135 – 165 N·m (99.6 – 121.7 lb ft)
23 Socket head screw M12x30 (quantity 2) 121 – 164 N·m (89.2 – 121.0 lb ft)
24 Elbow, 90 – 12ORFSxM22x1.5 ORB ADJ 94.5 – 115.5 N·m (69.70 – 85.19 lb ft)
25 Hydraulic tube 135 – 165 N·m (99.6 – 121.7 lb ft)
28 Clamp –
29 Bracket –
31 Bolt M8X22 (quantity 3) 24.5 – 33.2 N·m (18.07 – 24.49 lb ft)
32 Nut M8 24.5 – 33.2 N·m (18.07 – 24.49 lb ft)
NOTE: use LOCTITE® 243™ to install the nut (12).
51546954_EN 28/11/2018
35.7 [35.752] / 6
LEIL17TLH1085JB 1
51546954_EN 28/11/2018
35.7 [35.752] / 7
Hydraulic fan drive cooling system - Component localization

Fan drive group - Reversible fan 17 Bracket –
18 Tee –
19 Nut –
1 Outlet line hydraulic tube 90 – 110 N·m (66.4 – 81.1 lb ft)
– 20 Adapter 135 – 165 N·m (99.6 – 121.7 lb ft)
2 Hydraulic pump
– 21 Hydraulic hose 135 – 165 N·m (99.6 – 121.7 lb ft)
3 Washer 6.15x11x1 mm (quantity 4)
23 Socket head screw M12x30 (quantity 2) 121 – 164 N·m (89.2 – 121.0 lb ft)
5 Socket head screw M10x35 (quantity 2) 69.5 – 94 N·m (51.26 – 69.3 lb ft)
– 24 Elbow, 90 ADJ 6 mm ORFS x M12 ORB 33.3 – 40.7 N·m (24.56 – 30.02 lb ft)
6 Clamp (quantity 2)
– 25 Hydraulic tube 135 – 165 N·m (99.6 – 121.7 lb ft)
7 Hydraulic motor
– 26 Elbow, 45 90 – 110 N·m (66.38 – 81.13 lb ft)
8 Washer 11x20x2.0 mm (quantity 4)
28 Clamp –
10 Nut M10 (quantity 2) –
29 Bracket –
11 Washer 15x28x2.5 mm –
12 Nut 1/2UNF (see NOTE) 67 – 74 N·m (49.4 – 54.6 lb ft)
31 Bolt M8X22 (quantity 3) 24.5 – 33.2 N·m (18.07 – 24.49 lb ft)
13 Connector 94.5 – 115.5 N·m (69.70 – 85.19 lb ft)
32 Nut M8 24.5 – 33.2 N·m (18.07 – 24.49 lb ft)
14 Elbow, 90 – 12ORFSxM22x1.5 ORB ADJ 94.5 – 115.5 N·m (69.70 – 85.19 lb ft)
NOTE: use LOCTITE® 243™ to install the nut (12).
16A Hydraulic hose (fan drive drain – hydraulic motor side) 24.3 – 29.7 N·m (17.92 – 21.91 lb ft)
16B Hydraulic hose (fan drive drain – return manifold side) 39.6 – 48.4 N·m (29.21 – 35.70 lb ft)
51546954_EN 28/11/2018
35.7 [35.752] / 8
LEIL17TLH1086JB 1
51546954_EN 28/11/2018
35.7 [35.752] / 9
51546954_EN 28/11/2018
35.7 [35.752] / 10
Index

Hydraulic fan drive cooling system - Component localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hydraulic fan drive cooling system - Component localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hydraulic fan drive cooling system - Dynamic description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic fan drive cooling system - Dynamic description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
51546954_EN 28/11/2018
35.7 [35.752] / 11
51546954_EN 28/11/2018
35.7 [35.752] / 12
Main lift system - 100

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
35.8 [35.100] / 1
Contents
SERVICE
Hydraulic lift cylinder

Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
51546954_EN 28/11/2018
35.8 [35.100] / 2
Hydraulic systems - Main lift system
Hydraulic lift cylinder - Remove

1. Position the Telehandler on a solid flat surface. Lift the
boom arm fully and apply the handbrake.
NOTICE: never work under or near the equipment or a
component of the machine which has not been properly
supported and secured.
2. Position a safety support under the boom arm, as indi-
cated in the figure, to prevent it from falling.
Turn-off the engine and remove the key from the igni-
tion switch.
LELI12LM50518AA 1
3. Use a lifting device to support the lift cylinder. Attach

the sling to the bottom of the cylinder.
Remove the screw (2) with relative washer and the
spacer (3) to remove the pin (1) from the lifting cylin-
der and boom.
Use a striker to extract the pin (1).
Remove the pin (1) from the rod end of the lift cylinder.
NOTICE: handle all parts with care. Never place your
hands or fingers between parts. Wear approved clothing
such as goggles, gloves and safety footwear.
LEIL13TLH1519AB 2
4. Before detaching, mark the hoses (1) and (2) on the

check valve to avoid mistakes when fitting the new
cylinder. Disconnect the hoses (1) and (2) from the two
fittings fixed to the lock valve. Seal the hoses (1) and
(2) to avoid any foreign material getting inside.
LEIL17TLH1099AB 3
51546954_EN 28/11/2018
35.8 [35.100] / 3
5. If the machine is equipped with the float valve (4), dis-

connect the electrical connector, disconnect the hoses
(1) and (2) from the float valve. Disconnect the hose
(3) from the float valve (4).
NOTE: in the figure beside, the lift cylinder has been hidden
to expose the float valve.
LEIL17TLH1100AB 4
6. If the machine is equipped with ride control valve, dis-

connect the electrical connectors and the hoses (1), (2),
(3) and (4).
to expose the ride control valve.
LEIL17TLH1364AB 5
7. Remove the screw (2), the washer (3) and the spacer
(4) to remove the pin (1) from the frame end of the lift
cylinder.
Knock out the pin (1) with a rod.
LEIL13TLH1579AB 6
8. Remove the cylinder from the machine.

Remove the four screws (2) complete with washers (3)
to remove the lock valve (1) from the lift cylinder.
LEIL14TLH1041AB 7
51546954_EN 28/11/2018
35.8 [35.100] / 4
9. If the machine is equipped with the float valve (1), re-

move the four screws (2) and washers (3) to remove
the float valve (1) from the lift cylinder.
LEIL14TLH1042AB 8
10. If the machine is equipped with the ride control valve

(1), remove the four screws (2) to remove the ride
control valve (1) from the lift cylinder.
LEIL14TLH1043AB 9
51546954_EN 28/11/2018
35.8 [35.100] / 5
Hydraulic lift cylinder - Install

1. Use the four screws (2) and washers (3) to install the
lock valve (1) on the lift cylinder.
Tightening torque of the screws (2): 35.1 – 47.5 N·m
(25.89 – 35.03 lb ft)
2. If also the fittings (4) have been removed from the lock
valve (1), reinstall the fittings (4) on the lock valve (1).
Torque of the fittings (4): 93 – 128 N·m (68.6 – 94.4 lb
ft)
LEIL13TLH1580AB 1
3. If the machine is equipped with the float valve (1), use

the screws (2) and washers (3) to install the float valve
(1) on the lift cylinder.
(25.89 – 35.03 lb ft)
4. If also the fittings (4) and the nipples (5) have been
removed from the float valve (1), reinstall the fittings
(4) and the nipple (5) on the float valve (1).
Tightening torque of the fittings (4): 160.2 – 195.8 N·m
(118.16 – 144.41 lb ft).
Tightening torque of the nipple (5): 75.6 – 92.4 N·m
(55.76 – 68.15 lb ft) .
LEIL13TLH1581AB 2
5. If the machine is equipped with the ride control valve

(1), use the screws (2) with the relative washers to in-
stall the float valve (1) on the lift cylinder.
(25.89 – 35.03 lb ft)
6. If also the fittings (3), (4) and (5) have been removed
from the ride control valve (1), reinstall the fittings (3),
(4) and (5) on the ride control valve (1).
(104.88 – 128.19 lb ft).
(69.70 – 85.19 lb ft).
Tightening torque of the nipples (5): 52.5 – 63.8 N·m
LEIL13TLH1582AB 3
(38.72 – 47.06 lb ft).
NOTICE: carry out all the installation operations of lift cylin-
der with the engine OFF in order to avoid accidents.
7. Use a lifting device with a harness to lift and position
the cylinder on the machine.
8. Insert the pin (1) and spacer (4) in the bottom end of
the lift cylinder using a rod.
NOTE: before the installation, apply LOCTITE® 262™ on
the threaded portion of the screw (2).
9. Secure the boom pin (1) with the screw (2) and the
washer (3).
Tightening torque of the screw (2): 121 – 164 N·m (89.2
LEIL13TLH1579AB 4
– 121.0 lb ft).
51546954_EN 28/11/2018
35.8 [35.100] / 6
10. Use the lifting device with the harness to lift and orient
the cylinder towards the hinge point of the arm. Ex-
tend the cylinder rod until it is aligned with the hinge
support.
Use a crowbar to align the two holes (rod/support).
Insert the pin (1) and the spacer (3).
11. Secure the pin (1) with the screw (2) and the relative
washer.
Tightening torque of the screw (2): 121 – 164 N·m
(89.2 – 121.0 lb ft).
LEIL13TLH1519AB 5
Lock valve
NOTICE: take care not to mix the hoses (1) and (2) during
the connection to the lock valve installed on the lift cylinder.
12. Connect and tighten the hoses (1) and (2) to the lock
valve installed on the lift cylinder.
Tightening torque of the hoses (1) and (2): 135 –
165 N·m (99.6 – 121.7 lb ft)
LEIL17TLH1099AB 6
Float valve
NOTICE: take care not to mix the hoses (1) and (2) during
the connection to the float valve installed on the lift cylinder.
13. Connect and tighten the hoses (1) and (2) to the float
valve (4) installed on the lift cylinder. Connect and
tighten the hose (3) to the float valve (4).
165 N·m (99.6 – 121.7 lb ft)
Tightening torque of the hose (3): 22.5 – 27.5 N·m
(16.60 – 20.28 lb ft)
to expose the float valve.
LEIL17TLH1100AB 7
Ride control valve

NOTICE: take care not to mix the hoses (1), (2), (3) and
(4) during the connection to the lock valve installed on the
lift cylinder.
51546954_EN 28/11/2018
35.8 [35.100] / 7
14. Connect and tighten the hoses (1), (2), (3) and (4) to
the ride control valve installed on the lift cylinder.
Tightening torque of the hoses (1) and (3): 58.5 –
71.5 N·m (43.15 – 52.74 lb ft)
165 N·m (99.6 – 121.7 lb ft)
to expose the ride control valve.
15. Connect the electrical wires connectors.
16. Remove the harness from the lift cylinder.
LEIL17TLH1364AB 8
17. Start the engine, remove the safety support from un-
der the boom arm, and lower the arm.
Check the level of the hydraulic oil.
LELI12LM50514AA 9
51546954_EN 28/11/2018
35.8 [35.100] / 8
Index

Hydraulic lift cylinder - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hydraulic lift cylinder - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
35.8 [35.100] / 9
51546954_EN 28/11/2018
35.8 [35.100] / 10
Hydraulic hand control - 355

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
35.9 [35.355] / 1
Contents
FUNCTIONAL DATA
Hydraulic hand control

Component identification - Joystick hydraulic system (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
35.9 [35.355] / 2
Hydraulic systems - Hydraulic hand control
Hydraulic hand control - Component identification - Joystick

hydraulic system

1 Joystick
2 Straight connector 35 N·m (26 lb ft)
3 Hose - from the joystick port “1” to the lift spool of the main control valve. 23.0 – 26 N·m (17.0 –
Refer to Main control valve - Component identification (35.359). 19 lb ft)
4 Hose - from the joystick port “2” to the compensation/tilt spool of 23.0 – 26 N·m (17.0 –
the main control valve. Refer to Main control valve - Component 19 lb ft)
identification (35.359).
5 Hose - from the joystick port “4” to the compensation/tilt spool of 23.0 – 26 N·m (17.0 –
the main control valve. Refer to Main control valve - Component 19 lb ft)
identification (35.359).
6 Hose - from the joystick port “3” to the lift spool of the main control valve. 23.0 – 26 N·m (17.0 –
Refer to Main control valve - Component identification (35.359). 19 lb ft)
7 Hose - from the joystick port “T” to the return manifold 23.0 – 26 N·m (17.0 –
19 lb ft) (joystick side); 34
– 40 N·m (25 – 30 lb ft)
(return manifold side)
8 Hose - from the joystick port “P” to the pilot control manifold. Refer to 23.0 – 26 N·m (17.0 –
Pilot control manifold - Component identification (35.357). 19 lb ft)
9 Cable tie
51546954_EN 28/11/2018
35.9 [35.355] / 3
51546954_EN 28/11/2018
35.9 [35.355] / 4
LEIL17TLH1165JB 1
51546954_EN 28/11/2018
35.9 [35.355] / 5
51546954_EN 28/11/2018
35.9 [35.355] / 6
Index

Hydraulic hand control - Component identification - Joystick hydraulic system (*) . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
35.9 [35.355] / 7
51546954_EN 28/11/2018
35.9 [35.355] / 8
Front loader arm hydraulic system - 701

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
35.10 [35.701] / 1
Contents
FUNCTIONAL DATA
Ride control solenoid valve block

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Ride control lines
Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Auxiliary system lines
SERVICE
Ride control lines

Service instruction - Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
51546954_EN 28/11/2018
35.10 [35.701] / 2
Hydraulic systems - Front loader arm hydraulic system
Ride control solenoid valve block - Overview

Ride Control valve
LELI12LM50604GB 1
Ports
C1 - C2: ports to lift cylinder
ACC: port to accumulator
V1 - V2: ports to lift cylinder section of the implement
T: port to hydraulic oil tank
PX: pressure port
51546954_EN 28/11/2018
35.10 [35.701] / 3
Valves
1: pressure control valve
2: flow regulating valve
3: burst valve
4. pressure control valve
Calibration of valve (1): 320 – 335 bar (4640 – 4858 psi)
Calibration of valve (4): 55 – 60 bar (798 – 870 psi)
When pressure at port V2 rises above the check valve threshold, oil flow is allowed from V2 to C2. When load pressure
at port C2 rises above the pressure setting, the relief function is activated and oil is relieved from C2 to C2. With
pressure at C1-V1, through a special pilot control (valves (2) and (4)), the pressure setting is reduced and, with a
minimized response time, the valve (1) opens and allows reverse oil flow from C2 to V2. A channel controlled by the
solenoid valve (S1) allows to connect the port C2 to an accumulator. The solenoid valve (S2) allows to connect the
port C1 to a low pressure tank line. The accumulator port is protected by the burst valve (3). For a better safety and
a compact assembly, the C2 and C1 ports are flanged directly to the cylinder.
51546954_EN 28/11/2018
35.10 [35.701] / 4
51546954_EN 28/11/2018
35.10 [35.701] / 5
Ride control lines - Component localization


1 Ride control valve –
2 Hexagon socket screw M8x1.25x50 (quantity 4) 35.1 – 47.5 N·m (25.9 – 35.0 lb ft)
3 Bracket –
4 Accumulator –
5 45 ORS/SAE O-ring boss adapter 80.1 – 97.9 N·m (59.08 – 72.21 lb ft)
6 Ride control hydraulic hose 58.5 – 71.5 N·m (43.15 – 52.74 lb ft)
7 Connector STR 1–3/16–12 ORFS - M22x1.5 142.2 – 173.8 N·m (104.88 – 128.19 lb ft)
8 Fitting 94.5 – 115.5 N·m (69.70 – 85.19 lb ft)
9 Connector STR 13/16-16 ORFS - M16x1.5 52.2 – 63.8 N·m (38.50 – 47.06 lb ft)
10 Elbow, 90 ADJ - 8 ORFSxM16x1.5 ORB 31.5 – 38.5 N·m (23.23 – 28.40 lb ft)
11 “T” port hose (ride control hydraulic hose) 58.5 – 71.5 N·m (43.15 – 52.74 lb ft)
12 Washer, 10.2x25x3 mm –
13 Bolt M10 X 25 69.5 – 94 N·m (51.26 – 69.3 lb ft)
14 Bolt M10x55 48.7 – 65.9 N·m (35.9 – 48.6 lb ft)
15 Fitting 42.3 – 51.7 N·m (31.20 – 38.13 lb ft)
16 Automatic pressure switch 5 bar (72.5 psi) 15 – 20 N·m (11.06 – 14.75 lb ft)
17 Sensor 20 – 25 N·m (14.8 – 18.4 lb ft)
18 Bracket –
19 Bracket –
20 Washer 6.15x16x2 mm –
21 Nut M6 3.2 – 3.6 N·m (2.36 – 2.66 lb ft)
22 Cable tie 277 mm –
23 Bracket –
24 Washer, 9x16x1.6 mm –
25 Bolt M8 X 25 35.1 – 47.5 N·m (25.89 – 35.03 lb ft)
26 Hydraulic system warning decal –
27 Proximity switch (2 channel output) 20 – 25 N·m (14.8 – 18.4 lb ft)
51546954_EN 28/11/2018
35.10 [35.701] / 6
LEIL17TLH1087JB 1
51546954_EN 28/11/2018
35.10 [35.701] / 7
Ride control lines - Component localization

FARMLIFT 636 STAGE IV 6 m (19.7 ft), 107 kW (145 Hp) [FNHZK634NJKE00001 WE 12 Washer, 10.2x25x3 mm –
-]
FARMLIFT 742 STAGE IV 7 m (22.9 ft), 107 kW (145 Hp) [FNHZK742NJKE00001 WE 13 Bolt M10 X 25 69.5 – 94 N·m (51.26 – 69.3 lb ft)
-] 14 Bolt M10 x 55 48.7 – 65.9 N·m (35.9 – 48.6 lb ft)
15 Sensor 20 – 25 N·m (14.8 – 18.4 lb ft)
Item Description Tightening torque 16 Bracket –
1 Ride control valve – 17 Bracket –
2 Hexagon socket screw M8x1.25x50 (quantity 4) 35.1 – 47.5 N·m (25.9 – 35.0 lb ft) 18 Proximity switch (2 channel output) 20 – 25 N·m (14.8 – 18.4 lb ft)
3 Bracket – 19 Washer 6.15x16x2 mm –
4 Accumulator – 20 Nut M6 3.2 – 3.6 N·m (2.36 – 2.66 lb ft)
5 45 ORS/SAE O-ring boss adapter 80.1 – 97.9 N·m (59.08 – 72.21 lb ft) 21 Cable tie 277 mm –
6 Ride control hydraulic hose 58.5 – 71.5 N·m (43.15 – 52.74 lb ft) 22 Bracket –
7 Connector STR 1–3/16–12 ORFS - M22x1.5 142.2 – 173.8 N·m (104.88 – 128.19 lb ft) 23 Washer, 9x16x1.6 mm –
8 Fitting 94.5 – 115.5 N·m (69.70 – 85.19 lb ft) 24 Bolt M8 X 25 35.1 – 47.5 N·m (25.9 – 35.0 lb ft)
9 Connector STR 13/16-16 ORFS - M16x1.5 52.2 – 63.8 N·m (38.50 – 47.06 lb ft) 25 Hydraulic system warning decal –
10 Elbow, 90 ADJ - 8 ORFSxM16x1.5 ORB 31.5 – 38.5 N·m (23.23 – 28.40 lb ft) 26 Return manifold –
11 “T” port (ride control hydraulic hose) 58.5 – 71.5 N·m (43.15 – 52.74 lb ft)
51546954_EN 28/11/2018
35.10 [35.701] / 8
LEIL17TLH1368JB 1
51546954_EN 28/11/2018
35.10 [35.701] / 9
51546954_EN 28/11/2018
35.10 [35.701] / 10
Ride control lines - Dynamic description

Ride Control system
Description
The Ride Control system ensures improved driving com-
fort and a reduction of the level of the dynamic stress on
the machine’s components (frame, axles etc.) when the
Telehandler is travelling with a load.
With the system deactivated the machine is subject to jolts

transmitted by uneven ground, which increase in intensity
at higher travel speeds. With Ride Control engaged, the
load travel stabilizer system smooths out jolts and oscil-
lations. In this manner, it is possible to exploit completely
the potential of the machine, especially on uneven ter-
rains, without stressing mechanical components and pro-
viding maximum comfort for the operator.
The system includes, essentially:
• A switch located on the cab dashboard, to activate or
deactivate the system.
• A piston type accumulator (oil capacity = 1.84 l
(0.49 US gal); gas capacity = 2 l (0.53 US gal))
pre-charged with nitrogen and connected to the boom
raise/lowering cylinder. Accumulator pre-chgarge 29 –
31 bar (420 – 450 psi).
• A lock valve controlled by a solenoid valve, installed on
the lift cylinder.
51546954_EN 28/11/2018
35.10 [35.701] / 11
Auxiliary system lines - Component localization

Auxiliary circuit return line
1 Quick coupler plate –
2 Reel with hose assembled –
3 Fitting 100 N·m (73.8 lb ft)
4 Hydraulic hose (from reel to collector) –
4A Hydraulic hose (4) (reel side) 52 – 57 N·m (38.4 – 42.0 lb ft)
4B Hydraulic hose (4) (collector side) 34 – 40 N·m (25.1 – 29.5 lb ft)
5 Reel bracket –
6 Washer, 10.2x17x1.5 –
7 Bolt, M10 X 30 69.5 – 94 N·m (51.3 – 69.3 lb ft)
8 Nut, M10 13.5 – 17.3 N·m (10.0 – 12.8 lb ft)
9 Fitting 34 – 40 N·m (25.1 – 29.5 lb ft)
10 Quick coupling male with plug 49 – 57 N·m (36.1 – 42.0 lb ft)
11 Cable tie 277 mm DIA –
12 Connector, STR THD 10 mm ORFSxM16 33 – 36 N·m (24.3 – 26.6 lb ft)
51546954_EN 28/11/2018
35.10 [35.701] / 12
LEIL17TLH1088GB 1
51546954_EN 28/11/2018
35.10 [35.701] / 13

Auxiliary circuit front line
1 Auxiliary hydraulic tube (blue plastic tie) 135 – 165 N·m (99.6 – 121.7 lb ft)
2 Auxiliary hydraulic tube (brown plastic tie) 135 – 165 N·m (99.6 – 121.7 lb ft)
3 Rear cover –
51546954_EN 28/11/2018
35.10 [35.701] / 14
LEIL17TLH1369JB 1
51546954_EN 28/11/2018
35.10 [35.701] / 15

Auxiliary circuit rear line 13 Auxiliary lines hydraulic hose (blue plastic tie) –
Item Description Tightening torque 14 Auxiliary lines hydraulic hose (brown plastic tie) –
1 Auxiliary solenoid valve – 15 Auxiliary hydraulic tube 90 – 110 N·m (66.4 – 81.1 lb ft)
2 Hexagon socket screw M8 x 70 (quantity 2) 24.5 – 33.2 N·m (18.07 – 24.49 lb ft) 16 Auxiliary hydraulic tube 90 – 110 N·m (66.4 – 81.1 lb ft)
3 Connector 1-14 ORFS-ORB 1/2 -14 BSPP (quantity 5) 122.4 – 149.6 N·m (90.28 – 110.34 lb ft) 17 Diagnostic coupler (quantity 2) 94.5 – 115.5 N·m (69.70 – 85.19 lb ft)
4 Elbow, 90 1-14 ORFS – G1/2 122.4 – 149.6 N·m (90.28 – 110.34 lb ft) 18 Dust cap –
5 Hydraulic manifold – 19 Support –
6 Bracket – 20 Oil collection bottle –
7 Connector (quantity 2) 142.2 – 173.8 N·m (104.88 – 128.19 lb ft) 21 Hose –
8 Washer 11x20x2.0 mm (quantity 4) – 22 Bolt M6 x 12 (quantity 2) 14.5 – 19.6 N·m (10.69 – 14.46 lb ft)
23 Rear cover –
9 Bolt M10 x 20 (quantity 2) 48.7 – 65.9 N·m (35.92 – 48.61 lb ft)
10 Bolt M10 x 90 (quantity 2) 24.5 – 33.2 N·m (18.07 – 24.49 lb ft)
11A 25 Bolt M10 x 40 (quantity 4) 48.7 – 65.9 N·m (35.92 – 48.61 lb ft)
Auxiliary hydraulic hose (junction on the boom - blue plastic 135 – 165 N·m (99.6 – 121.7 lb ft)
tie) 26 Union elbow 5/8 ORFS-ORFS 90 – 110 N·m (66.4 – 81.1 lb ft)
11B Auxiliary hydraulic hose (valve side - blue plastic tie) 90 – 110 N·m (66.4 – 81.1 lb ft) 27 Decal –
12A Auxiliary hydraulic hose (junction on the boom - brown 135 – 165 N·m (99.6 – 121.7 lb ft) 28 Auxiliary hydraulic tube 90 – 110 N·m (66.4 – 81.1 lb ft)
plastic tie) 29 Auxiliary hydraulic tube 90 – 110 N·m (66.4 – 81.1 lb ft)
12B Auxiliary hydraulic hose (valve side - brown plastic tie) 90 – 110 N·m (66.4 – 81.1 lb ft)
51546954_EN 28/11/2018
35.10 [35.701] / 16
LEIL17TLH1370JB 1
51546954_EN 28/11/2018
35.10 [35.701] / 17
51546954_EN 28/11/2018
35.10 [35.701] / 18
Ride control lines - Service instruction - Accumulator

Technical specifications
Capacity (gas): 2 L (0.53 US gal)
Capacity (oil): 1.84 L (0.49 US gal)
Pre-charge: 29 – 31 bar (420 – 450 psi)
Maintenance
• Check regularly the pre-loading pressure of the gas
during the first weeks of operation; afterward, check
it at adequate intervals based upon the experience
achieved during the initial period.
• Perform periodically a visual inspection of the accu-
mulator, to identify incipient signs of deterioration,
such as corrosion, deformation etc.
• Implement the regulation requirements involving the
control of operating attachments.
• Prior to disassembling, make absolutely sure that
there is no residual hydraulic pressure left in the ac-
cumulator. Prior to performing any maintenance op-
erations, bleed the gas side of the accumulator using
a charging and measuring device.
Safety
Only qualified personnel can perform the charging.
Prior to reading the values or pressurizing with ni-
trogen, separate the accumulator from the hydraulic
system and bleed the fluid side to de-pressurise it. To
pressurise the accumulator, use nitrogen (N2) only.
Danger of explosion - Do not charge with oxygen

The types of allowable nitrogen are: type S (99.8%
pure), type U (99.993% pure). If the pressure of the
gas contained in the nitrogen bottle is higher than the
maximum operating pressure prescribed for the accu-
mulator, install a pressure regulator valve on the bottle.
It is recommended to check the pre-load during the first
week after the start-up of the system.
Thereafter, check every three months or at the intervals
determined by the Manufacturer.
Effect of temperature on the pre-loading pressure

To compensate the pressure difference between ambi-
ent and operating temperature, regulate the pre-charg-
ing pressure according to the operating temperature of
the system, use the correction factors equations and
the relevant table.
51546954_EN 28/11/2018
35.10 [35.701] / 19
Warning - Stabilisation
The charging and discharging process of an accumu-
lator with nitrogen causes a change of the temperature
transferred to the surrounding air, while the temperature
of the accumulators stabilising. To allow the transfer of
the effects of the temperature, let the accumulator rest
for at least 15 min prior to final reading of the pre-charg-
ing pressure.
51546954_EN 28/11/2018
35.10 [35.701] / 20
Checking and setting the pre-charging pressure

It is possible to check the pre-charge of an accumulator
or to fill or drain a nitrogen bottle using universal charg-
ing and metering kit 380002714.
The kit is applied to the gas valve of the accumula-
tor and provides the control and reduction of the pre-
charging pressure. Connect charging device (1) to the
source of nitrogen with the hose provided to increase
the pre-charging pressure. The kit includes two pres-
sure gauges for readings 0 – 25 bar (0.00 – 362.50 psi)
and 0 – 250 bar (0.00 – 3625 psi); when a different
pressure level is required, use a pressure gauge pro-
cured on the market.
Kit 380002714, see drawing
A. Inflation valve
B. Drain valve
1. Charging device
2. Adaptor (Long)
3. Adaptor (Short)
4. Adaptor (Insert)
5. Pressure gauge
6. Protection cap–pressure gauge port
7. Band–gas port
8. Knurled protection cap–filling port
9. Hose (union G1/4, taper 60_) with O-ring LELI12LM50605BB 1
10. Valve
• Remove protection cover and cap (11) from the ac-
cumulator to reach gas valve (12).
• Select the appropriate pressure gauge (5) for the
pressure to be checked, remove protection cap (6)
and connect it to port (1) of the charging device.
• Make sure that bleeding valve B is fully closed and
that inflation valve A is fully lifted by turning the knob
anti-clockwise.
• Install the short adaptor and insert (3) and (4), on
gas valve (13) and tighten manually.
• Screw charging devise (1) to the adaptor. Position
the assembly so that an easy reading of the measur-
ing device is provided, then tighten band (7) manu-
ally.
• Open inflation valve A moving the knob clockwise
until the pressure is read on the measuring device.
Readings and results

One of the following three conditions is going to occur:
the pre-charging pressure of the accumulator is correct
or it is too high or too low.
51546954_EN 28/11/2018
35.10 [35.701] / 21
The nitrogen pressure po is correct

• Move knob A clockwise to close the gas valve of the
accumulator.
• Loosen bleeding valve B to bleed the pressure from
device (1).
• Remove charging device (1) from the adaptor.
• Remove the valve adaptors from the accumulator
gas valve.
The nitrogen pressure is too high

• Loosen bleeding valve B to discharge the nitrogen
from the accumulator until the desired pressure po
is achieved after the stabilisation. The nitrogen is
discharged into the atmosphere.
• Tighten bleeding valve B as soon as the filling pres-
sure is achieved.
accumulator.
• Loosen bleeding valve B to discharge pressure from
device (1).
• Remove the valve adaptors from the accumulator
gas valve.
The nitrogen pressure is too low

• Close inflating valve A by tightening the knob clock-
wise.
• Remove cover (8).
• Connect the end of hose (9) to valve (10).
• Connect the other end of the hose to the source of
nitrogen.
• Open progressively the valve on the source of nitro-
gen.
• Turn wheel A clockwise to let the entry of pressurised
gas. Pay attention that the capacity of the accumu-
lator is limited.
• Once the po pressure is reached, close the valve on
the source of nitrogen. To allow the transfer of tem-
perature, let the accumulator rest for at least 15 min,
to stabilise the temperature before the final reading
of the pre-charging pressure.
accumulator.
• Loosen bleeding valve B to bleed the pressure from
device (1).
• Remove the hose carefully to bleed the internal pres-
sure.
• Reinstall protection cap (8) on valve (10).
51546954_EN 28/11/2018
35.10 [35.701] / 22
Remove the valve adaptors from the accumulator gas

valve. After removing device (1) and the adaptor/s,
make sure that accumulator gas valve (13) is not leak-
ing. Reinstall the dust protection of gas valve (12) and
protection cap (11).
51546954_EN 28/11/2018
35.10 [35.701] / 23
Index

Auxiliary system lines - Component localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ride control lines - Component localization (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Ride control lines - Component localization (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Ride control lines - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ride control lines - Service instruction - Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ride control solenoid valve block - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
35.10 [35.701] / 24
Boom hydraulic system - 736

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
35.11 [35.736] / 1
Contents
TECHNICAL DATA
Boom hydraulic system

General specification - Lock valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Boom cylinder
Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General specification - Float valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FUNCTIONAL DATA
Boom hydraulic system

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Component localization - Floating boom control (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Component localization - Floating boom control (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dynamic description - Lock valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Boom cylinder
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
51546954_EN 28/11/2018
35.11 [35.736] / 2
Hydraulic systems - Boom hydraulic system
Boom hydraulic system - General specification - Lock valve

The lock valves are mounted on the piston side of the lifting, tilting and telescopic extension cylinders.
Technical data
Maximum flow 150 L/min (40 US gpm)
Relief valve (1) setting 300 – 315 bar (4350 – 4568 psi) at 5 L/min (1 US gpm)
By-pass valve (2) setting 30 – 36 bar (435 – 522 psi)
Weight 3 kg (6.6 lb)
LEIL17TLH1381FB 1
A. Float valve V2. Port size: 1 1/16 UN-2B

C1. Port size: diameter 11.5 mm (0.5 in) 1. Relief valve
C2. Port size: diameter 11.5 mm (0.5 in) 2. By-pass valve
V1. Port size: 1 1/16 UN-2B 3. Flow setting screw
51546954_EN 28/11/2018
35.11 [35.736] / 3
Boom cylinder - Dimension

Cylinders
Boom Lift (all models):
Bore: 140 mm (5.5 in)

Rod: 70 mm (2.8 in)
Stroke ( 7 m) : 919 mm (36.2 in)
Stroke ( 6 m - 9 m): 872 mm (34.3 in)
Quantity: 1
Tilt - 128 DEG (Farmlift 633, Farmlift 737 and Farmlift 935 models):
Bore: 130 mm (5.1 in)

Rod: 65 mm (2.6 in)
Stroke: 471 mm (18.5 in)
Quantity: 1
Tilt - 142 DEG (Farmlift 636 and Farmlift 742 models):
Bore: 140 mm (5.5 in)

Rod: 70 mm (2.8 in)
Quantity: 1
Compensation - 128 DEG (Farmlift 633, Farmlift 737 and Farmlift 935 models):
Bore: 100 mm (4 in)

Rod: 50 mm (2 in)
Stroke: 488 mm (19 in)
Quantity: 1
Compensation - 142 DEG (Farmlift 636 and Farmlift 742 models):
Bore: 90 mm (3.5 in)

Rod: 45 mm (1.8 in)
Quantity: 1
Telescopic boom 6 m:

Rod: 55 mm (2.2 in)
Quantity: 1

Rod: 55 mm (2.2 in)
Stroke: 2551 mm (100.4 in)
Quantity: 1

Rod: 55 mm (2.2 in)
Stroke: 2601 mm (102.4 in)
Quantity: 1
51546954_EN 28/11/2018
35.11 [35.736] / 4
Quick coupler:

Rod: 40 mm (1.6 in)
Quantity: 1
Boom cylinder cycle times (Farmlift 633 model):
Tilt cylinder retract (dump): 4”

Tilt cylinder extend (rollback): 4”
Lift cylinder retract (lowering): 6”
Lift cylinder extend (lifting): 8”
Telecopic cylinder boom retraction: 4”
Telecopic cylinder boom extension: 7”

Telescopic cylinder boom retraction: 4”
Telescopic cylinder boom extension: 7”



Boom cylinder - General specification - Float valve

The float valve (A) is directly mounted on the cylinder.
Technical data
Maximum flow 150 L/min (40 US gpm)
51546954_EN 28/11/2018
35.11 [35.736] / 5
Technical data
Relief valve (1) setting 300 bar (4350 psi) at 5 L/min (1 US gpm)
By-pass valve (2) setting 30 bar (435 psi)
Weight 4.5 kg (9.9 lb)
LEIL17TLH1380FB 1
A. Float valve 1. Relief valve

C1. Port size: diameter 11.5 mm (0.5 in) 2. By-pass valve
C2. Port size: diameter 11.5 mm (0.5 in) 3. Flow setting screw
T. Port size: G 3/8 4. Solenoid valve
V1. Port size: 1 1/16 UN-2B 5. Solenoid valve
V2. Port size: 1 1/16 UN-2B
Main function
Overcentre load holding valve balanced to downstream pressure for smoother flow control. For boom lowering, the
valve is cross piloted from the opposite line through a normally open by-pass valve (2) which minimizes the response
time in all oil temperature conditions for easier maneuver and fine control.
Float mode
The boom with its attachment can by allowed to float down by gravity by energizing the solenoid valves (4) and (5);
in this condition the cylinder full bore and rod side are connected together and are connected to the main tank line to
prevent cavitation.
51546954_EN 28/11/2018
35.11 [35.736] / 6
Boom hydraulic system - Overview

Solenoid valve for 4° - 5° hydraulic function on boom (optional)
LELI12LM51781GB 1
1. Solenoid valve body

2. Plug
3. Sleeve
4. O-ring
5. Knob
6. O-ring
7. Solenoid
(C1) - (C4). To boom hoses
(C2) - (C3) - (P1) - (P2). Auxiliary ports
The solenoid valve allows an extra hydraulic function to the boom (4th or 5th). This extra hydraulic function is con-
trolled and monitored by the solenoid (7).
51546954_EN 28/11/2018
35.11 [35.736] / 7
Boom hydraulic system - Component localization - Floating boom

control

1 Float valve –
2 Nipple 75.6 – 92.4 N·m (55.76 – 68.15 lb ft)
3 Proximity sensor 20 – 25 N·m (14.8 – 18.4 lb ft)
4 Bracket –
6 Nut M6 3.2 – 3.6 N·m (2.36 – 2.66 lb ft)
7A Boom float valve hose (return manifold side) 39.6 – 48.4 N·m (29.21 – 35.70 lb ft)
7B Boom float valve hose (float valve side) 22.5 – 27.5 N·m (16.60 – 20.28 lb ft)
9 Connector, 3/4 ORFS-ORB 3/4 160.2 – 195.8 N·m (118.16 – 144.41 lb ft)
11 Bolt M8x55 35.1 – 47.5 N·m (25.9 – 35.0 lb ft)
12 Elbow, 90 ADJ JUMP 1/4 ORFS-ORB 3/8 42.3 – 51.7 N·m (31.20 – 38.13 lb ft)
13 Elbow, 90 fitting 24.3 – 29.7 N·m (17.92 – 21.91 lb ft)
14 Pressure sensor 14.4 – 17.6 N·m (10.62 – 12.98 lb ft)
51546954_EN 28/11/2018
35.11 [35.736] / 8
LEIL17TLH1093GB 1
51546954_EN 28/11/2018
35.11 [35.736] / 9
Boom hydraulic system - Component localization - Floating boom

control

1 Float valve –
2 Nipple 75.6 – 92.4 N·m (55.76 – 68.15 lb ft)
3 Proximity sensor 20 – 25 N·m (14.8 – 18.4 lb ft)
4 Bracket –
6 Nut M6 3.2 – 3.6 N·m (2.36 – 2.66 lb ft)
7A Boom float valve hose (return manifold side) 39.6 – 48.4 N·m (29.21 – 35.70 lb ft)
7B Boom float valve hose (float valve side) 22.5 – 27.5 N·m (16.60 – 20.28 lb ft)
9 Connector, 3/4 ORFS-ORB 3/4 160.2 – 195.8 N·m (118.16 – 144.41 lb ft)
11 Bolt M8x55 35.1 – 47.5 N·m (25.89 – 35.03 lb ft)
51546954_EN 28/11/2018
35.11 [35.736] / 10
LEIL17TLH1094GB 1
51546954_EN 28/11/2018
35.11 [35.736] / 11
Boom hydraulic system - Dynamic description - Lock valve

The lock valves are mounted on the piston side of the lifting, tilting and telescopic extension cylinders.
NOTE: the callouts in these descriptions refer to the following hydraulic schematic figure on the next page.
Operation of lock valves (see next page)

The lock (load holding) valves are mounted on the lifting, tilting and telescopic cylinders to ensure that the cylinder
stem stays locked in its position even in the event of hydraulic pipe failure. With this type of load holding valves, the
cylinders cannot be retracted if the engine is not running and without operating the main control valve spools.
When the two-section telescopic boom is used, a centralised double-acting holding valve (3) is also provided to pre-
vent the activation of the telescopic cylinder, on both the piston and the stem sides, if the engine is off.
A. Extension cylinder
When a cylinder with a lock valve is extended, the oil flows from the main lock valve spool to port V2 and through
the holding valve (3) up to port C2. The oil from the cylinder returns freely from port C1 to port V1 and then to the
reservoir through the main control valve spool.
B. Load holding (in neutral)

When the control pin is in neutral, the back pressure generated in the circuit by the weight of the telescopic boom and
the load keeps the holding valve (3) in its seat and prevents cylinder retraction.
C. Cylinder retraction
When a cylinder has to be retracted, the oil flows from port V1 to port C1, but the pressure of the oil discharged from
the cylinder into port C2 is not sufficient by itself to move the double action spool (2) against the force of the relief valve
(4) spring and bring about cylinder retraction. The pressure applied to the cylinder through ports V1/C1 is therefore
applied as pilot pressure also to the end surface of the pin through the threading of the pilot screw (1) . This pressure,
together with the back pressure applied to the double action spool (2) via port C2, moves the double action spool
(2) against the action of the relief valve (4) spring enabling the oil discharged from the cylinder to flow back into the
reservoir.
Since it takes both the load sensing pressure applied to the end of the double action spool (2) and the cylinder dis-
charge pressure through port C2 to move the port and enable the oil discharged from the cylinder to flow back into the
reservoir, it follows that in the event of cylinder hose failure, the lock valve would close due to the action of the spring,
thereby preventing cylinder retraction. Similarly, if the engine is not running, but the in-cab controls are moved, there
will be no pressure at port V1/C1 to supplement the back pressure applied to port C2, move the pin and let the oil
flow back into the reservoir.
D. Operation of circuit pressure relief valve (antishock)

If a cylinder is subjected to a sudden load variation, as may be caused, for instance, by a collision against a wall while
driving with the telescopic boom extended, the cylinder would be subjected to an excessively high pressure shock
(pressure hammer). Under these circumstances, the pressure generated at discharge port C2 is sufficient to move
the double action spool (2) against the force of the relief valve (4) spring and discharge the excess pressure into the
reservoir via the circuit relief valve in the hydraulic control valve element. As soon as the pressure has been relieved,
the circuit relief valve (4) closes again and holds the cylinder in its position.
NOTE: the callouts in these descriptions refer to the following hydraulic schematic figure on the next page.
51546954_EN 28/11/2018
35.11 [35.736] / 12
LELI12LM51791GB 1
Operation of counter balance valve

RED: Oil at pump pressure
PINK: Counter-pressure oil
YELLOW: Static oil
BLUE: Return to tank
A. Extension 1. Pilot screw

B. Load holding 2. Double action spool
C. Retraction 3. Holding valve
D. Circuit relief valve function 4. Relief valve
51546954_EN 28/11/2018
35.11 [35.736] / 13
Boom cylinder - Overview

6 m and 7 m models
LELI12LM51788FB 1
1. Inner telescopic cylinder 5. Lifting cylinder with balancing valve

2. 1° Telescopic boom 6. Compensation cylinder
3. 2° Telescopic boom 7. Tilt cylinder with balancing valve
4. Forks lift
The hydraulic cylinders employed to operate the telescopic boom are shown in the figure.
Telescopic cylinder (1) is housed in the boom structure.
Compensation cylinder (6) is hydraulically connected to tilt cylinder (7) and ensures self-levelling of load forks (4)
during the boom lifting cycle.
A safety feature built into the boom cylinders is the presence of balancing block valves that ensure that the cylinder
stays locked in its position even in the event of hydraulic pipe failure. The cylinders fitted with these valves cannot be
retracted if the engine is not running.
51546954_EN 28/11/2018
35.11 [35.736] / 14
9 m model
LEIL13TLH1594FB 2
1. Outer telescopic cylinder 5. Forks lift

2. 1° Telescopic boom 6. Lifting cylinder with balancing valve
3. 2° Telescopic boom 7. Compensation cylinder
4. 3° Telescopic boom 8. Tilt cylinder with balancing block valve
The hydraulic cylinders employed to operate the telescopic boom are shown in the figure.
Telescopic cylinder (1) is housed on the boom structure.
Compensation cylinder (7) is hydraulically connected to tilt cylinder (8) and ensures self-levelling of load forks (5)
during the boom lifting cycle.
51546954_EN 28/11/2018
35.11 [35.736] / 15
Index

Boom cylinder - Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Boom cylinder - General specification - Float valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Boom cylinder - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Boom hydraulic system - Component localization - Floating boom control (*) . . . . . . . . . . . . . . . . . . . 8
Boom hydraulic system - Component localization - Floating boom control (*) . . . . . . . . . . . . . . . . . . . 10
Boom hydraulic system - Dynamic description - Lock valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Boom hydraulic system - General specification - Lock valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Boom hydraulic system - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
51546954_EN 28/11/2018
35.11 [35.736] / 16
Tool quick coupler hydraulic system - 734

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
35.12 [35.734] / 1
Contents
FUNCTIONAL DATA
Tool quick coupler hydraulic system

Component identification - CNH Hydraulic Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component identification - CNH Hydraulic Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Component identification - Manitou Hydraulic Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Component identification - Manitou Hydraulic Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Component identification - JCB Hydraulic Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Component identification - JCB Hydraulic Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Component identification - Matbro Hydraulic Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Component identification - Matbro Hydraulic Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
51546954_EN 28/11/2018
35.12 [35.734] / 2
51546954_EN 28/11/2018
35.12 [35.734] / 3
Hydraulic systems - Tool quick coupler hydraulic system
Tool quick coupler hydraulic system - Component identification

- CNH Hydraulic Carrier
Item Quantity Description
1 1 Carrier
2 1 Hydraulic components (see Tool
quick coupler hydraulic system -
Component identification - CNH
Hydraulic Carrier (35.734))
3 4 Shim 1 mm
4 2 Shim 0.5 mm
51546954_EN 28/11/2018
35.12 [35.734] / 4
LEIL17TLH0647JB 1
51546954_EN 28/11/2018
35.12 [35.734] / 5
51546954_EN 28/11/2018
35.12 [35.734] / 6

- CNH Hydraulic Carrier
Hydraulic components
Item Quantity Description Tightening torque
1 1 Cylinder
2 1 Bracket
3 1 90° Elbow 29.0 – 40.0 N·m (21.4 –
29.5 lb ft)
4 1 45° Elbow
5 2 Washer 9x16x1.6mm
6 2 Bolt M8x25 18.4 – 24.9 N·m (13.6 –
18.4 lb ft)
7 1 Clamp
8 1 Hose 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
9 1 Hose 34.0 – 40.0 N·m (25.1 –
29.5 lb ft)
11 1 Bolt M8x55
12 1 Nut M8 10.0 – 12.0 N·m (7.4 –
8.9 lb ft)
13 1 Support shim
14 1 Shim 0.5 mm
15 1 Shim 1 mm
16 2 Clamp 9.0 N·m (6.6 lb ft)
17 1 90° Fitting 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
18 1 Hand lever valve 100.0 N·m (73.8 lb ft)
19 1 “L” Fitting 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
20 1 90° Elbow 100.0 N·m (73.8 lb ft)
21 1 Straight fitting 100.0 N·m (73.8 lb ft)
51546954_EN 28/11/2018
35.12 [35.734] / 7
51546954_EN 28/11/2018
35.12 [35.734] / 8
LEIL17TLH0654JB 1
51546954_EN 28/11/2018
35.12 [35.734] / 9
Tool quick coupler hydraulic system - Component identification - Manitou

Hydraulic Carrier
1 1 Carrier
2 4 Shim 1 mm
3 2 Shim 0.5 mm
Component identification - Manitou
51546954_EN 28/11/2018
35.12 [35.734] / 10
LEIL17TLH0661JB 1
51546954_EN 28/11/2018
35.12 [35.734] / 11
51546954_EN 28/11/2018
35.12 [35.734] / 12
Tool quick coupler hydraulic system - Component identification -

Manitou Hydraulic Carrier
1 1 Bracket
2 1 Cylinder
3 1 Support shim
4 1 Shim 0.5 mm
5 1 Shim 1 mm
6 2 Straight hydraulic connector 29.0 – 40.0 N·m (21.4 –
29.5 lb ft)
7 2 Clamp 9.0 N·m (6.6 lb ft)
8 1 Tube, bore side 34.0 – 40.0 N·m (25.1 –
29.5 lb ft)
9 1 Tube, rod side 34.0 – 40.0 N·m (25.1 –
29.5 lb ft)
10 2 Clamp
11 1 Nut M8 24.0 – 33.0 N·m (17.7 –
24.3 lb ft)
13 2 Bolt M8x25 24.0 – 33.0 N·m (17.7 –
24.3 lb ft)
14 1 Bolt M8x30
15 1 90° Fitting 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
17 1 Hose 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
18 1 Hose 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
19 1 “L” Fitting 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
20 1 90° Elbow 100.0 N·m (73.8 lb ft)
22 1 Hose carrier
51546954_EN 28/11/2018
35.12 [35.734] / 13
51546954_EN 28/11/2018
35.12 [35.734] / 14
LEIL17TLH0662JB 1
51546954_EN 28/11/2018
35.12 [35.734] / 15
Tool quick coupler hydraulic system - Component identification - JCB

Hydraulic Carrier
1 1 Carrier
quick coupler hydraulic system
- Component identification - JCB
3 4 Shim 1 mm
4 2 Shim 0.5 mm
51546954_EN 28/11/2018
35.12 [35.734] / 16
LEIL17TLH0665JB 1
51546954_EN 28/11/2018
35.12 [35.734] / 17
51546954_EN 28/11/2018
35.12 [35.734] / 18

- JCB Hydraulic Carrier
1 1 Cylinder
2 1 Bracket
4 2 Bolt M8x25 24.0 – 33.0 N·m (17.7 –
24.3 lb ft)
5 2 Clevis pin
6 2 Cotter pin
7 1 90° Swivel elbow 20.0 – 22.0 N·m (14.8 –
16.2 lb ft)
8 1 90° Elbow 30.0 – 33.0 N·m (22.1 –
24.3 lb ft)
9 1 Bracket
10 1 Bracket
11 1 Check valve 33.0 – 37.0 N·m (24.3 –
27.3 lb ft)
27.3 lb ft)
13 4 Washer 6.15x15x1.5mm
14 2 Bolt M6x55
15 2 Nut M6 10.0 – 14.0 N·m (7.4 –
10.3 lb ft)
16 1 Spacer
17 1 Bolt M10x60
19 2 Nut M10 54.0 – 60.0 N·m (39.8 –
44.3 lb ft) (check valve
side); 14.0 – 16.0 N·m (10.3
– 11.8 lb ft) (cylinder side)
20 1 Bolt M10x25
21 1 90° Elbow 33.0 – 37.0 N·m (24.3 –
27.3 lb ft)
22 1 Hose 49.0 – 52.0 N·m (36.1 –
38.4 lb ft)
23 1 Straight hydraulic fitting 20.0 – 22.0 N·m (14.8 –
16.2 lb ft)
24 2 Hose 49.0 – 52.0 N·m (36.1 –
38.4 lb ft)
25 2 Washer
26 1 90° Fitting 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
28 1 Hose 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
29 1 Hose 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
30 1 “L” Fitting 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
31 1 90° Elbow 100.0 N·m (73.8 lb ft)
33 1 Hose carrier
51546954_EN 28/11/2018
35.12 [35.734] / 19
51546954_EN 28/11/2018
35.12 [35.734] / 20
LEIL17TLH0666JB 1
51546954_EN 28/11/2018
35.12 [35.734] / 21
Tool quick coupler hydraulic system - Component identification - Matbro

Hydraulic Carrier
1 1 Carrier
Component identification - Matbro
Hydraulic Carrier (35.734) )
3 4 Shim 1 mm
4 2 Shim 0.5 mm
51546954_EN 28/11/2018
35.12 [35.734] / 22
LEIL17TLH0667JB 1
51546954_EN 28/11/2018
35.12 [35.734] / 23
51546954_EN 28/11/2018
35.12 [35.734] / 24
Tool quick coupler hydraulic system - Component identification -

Matbro Hydraulic Carrier
1 1 Cylinder
2 1 Plate
3 1 90° Swivel elbow 20.0 – 22.0 N·m (14.8 –
16.2 lb ft)
4 1 90° Elbow 30.0 – 33.0 N·m (22.1 –
24.3 lb ft)
5 1 Bracket
6 1 Check valve 33.0 – 37.0 N·m (24.3 –
27.3 lb ft)
7 1 Bracket
9 2 Bolt M8x25 24.0 – 33.0 N·m (17.7 –
24.3 lb ft)
10 2 Clevis pin
11 2 Cotter pin
12 1 Straight hydraulic fitting 20.0 – 22.0 N·m (14.8 –
16.2 lb ft)
13 1 90° Elbow 33.0 – 37.0 N·m (24.3 –
27.3 lb ft)
14 1 Hose 49.0 – 52.0 N·m (36.1 –
38.4 lb ft)
27.3 lb ft)
16 1 Spacer
17 4 Washer 6.15x15x1.5mm
18 2 Nut M6 10.0 – 14.0 N·m (7.4 –
10.3 lb ft)
19 2 Bolt M6x55
21 2 Nut M10 54.0 – 60.0 N·m (39.8 –
44.3 lb ft) (check valve
side); 14.0 – 16.0 N·m (10.3
– 11.8 lb ft) (cylinder side)
22 1 Bolt M10x25
23 1 Bolt M10x60
24 2 Hose 49.0 – 52.0 N·m (36.1 –
38.4 lb ft)
25 2 Washer
26 1 90° Fitting 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
28 1 Hose 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
29 1 Hose 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
30 1 “L” Fitting 52.0 – 57.0 N·m (38.4 –
42.0 lb ft)
31 1 90° Elbow 100.0 N·m (73.8 lb ft)
33 1 Hose carrier
51546954_EN 28/11/2018
35.12 [35.734] / 25
51546954_EN 28/11/2018
35.12 [35.734] / 26
LEIL17TLH0668JB 1
51546954_EN 28/11/2018
35.12 [35.734] / 27
51546954_EN 28/11/2018
35.12 [35.734] / 28
Index

Tool quick coupler hydraulic system - Component identification - CNH Hydraulic Carrier . . . . . . . . . 4
Tool quick coupler hydraulic system - Component identification - CNH Hydraulic Carrier . . . . . . . . . 7
Tool quick coupler hydraulic system - Component identification - JCB Hydraulic Carrier . . . . . . . . . 16
Tool quick coupler hydraulic system - Component identification - JCB Hydraulic Carrier . . . . . . . . . 19
Tool quick coupler hydraulic system - Component identification - Manitou Hydraulic Carrier . . . . . . 10
Tool quick coupler hydraulic system - Component identification - Manitou Hydraulic Carrier . . . . . . 13
Tool quick coupler hydraulic system - Component identification - Matbro Hydraulic Carrier . . . . . . . 22
Tool quick coupler hydraulic system - Component identification - Matbro Hydraulic Carrier . . . . . . . 25
51546954_EN 28/11/2018
35.12 [35.734] / 29
51546954_EN 28/11/2018
35.12 [35.734] / 30
Telescopic arm hydraulic system - 740

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
35.13 [35.740] / 1
Contents
TECHNICAL DATA
Telescopic arm hydraulic system

Dimension - Chains (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FUNCTIONAL DATA

Compensating cylinder
Tilt cylinder
SERVICE

Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Disassemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Assemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Disassemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
51546954_EN 28/11/2018
35.13 [35.740] / 2
Assemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Tension adjust - Chain adjustment (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Adjust (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Adjust (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Compensating cylinder
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
51546954_EN 28/11/2018
35.13 [35.740] / 3
Hydraulic systems - Telescopic arm hydraulic system
Telescopic arm hydraulic system - Dimension - Chains

Extension chain (upper chain)
LEIL17TLH1089EB 1
Chain type leaf chain series BL 6x6 (BL666)
Minimum
d2 h2 L
P d1 L1 H breaking t
(pin) Maximum Maximum
load
39.6 – 3.10 –
19.05 mm 7.94 mm 18.10 mm 44.20 mm 3753 mm 39.8 mm 190 kN (42 3.25 mm
(*)
(0.75 in) (0.31 in) (0.71 in) (1.74 in) (147.8 in) (1.56 – 713.70 lb) (0.122 –
1.57 in) 0.128 in)
(*) To be verified with pin minimum dimension diameter 7.92 mm (0.31 in).
Retraction chain (lower chain)
LELI12LM50530EA 2
Chain type leaf chain series BL 4x4 (BL644)
Min.
P d2 h2 L L1 H breaking t
load
19.05 mm 7.94 mm 18.11 mm 30.78 mm 3181.35 mm 26.4 mm 120 kN (220 3.3 mm
(0.75 in) (0.31 in) (0.71 in) (1.21 in) (153.75 in) (1.04 in) 08.80 lb) (0.13 in)
51546954_EN 28/11/2018
35.13 [35.740] / 4
Telescopic arm hydraulic system - Special tools
LELI12LM50615HA_2 1
51546954_EN 28/11/2018
35.13 [35.740] / 5
Telescopic arm hydraulic system - Component localization

Boom (complete)
1 Arm first section –
2 Arm second section –
3 Twin hoses for auxiliary hydraulics –
4 Twin hoses for tilt function –
5 Telescopic cylinder –
6 Telescopic cylinder body pin –
7 Retaining ring, 45 mm (1.8 in) (quantity 4) –
8 Telescopic cylinder rod pin –
9 Boom frame pin –
10 Washer, 15x45x6 –
11 Bolt M14x40 (see NOTE) 193 – 261 N·m (142.3 – 192.5 lb ft)
12 Cover plate –
13 Washer, 9x16x1.6 mm (quantity 2) –
14 Bolt M8 X 35 (quantity 2) 24 – 33 N·m (17.7 – 24.3 lb ft)
15 Carrier pin –
16 Spacer –
18 Bolt M12 X 30 (see NOTE) 85 – 115 N·m (62.7 – 84.8 lb ft)
19 Shim (quantity 10) –
20 Shim –
21 Shim –
22 Compensator cylinder pin (boom side) –
23 Spacer –
24 Washer, 11x24x2 mm –
25 Bolt M10 X 30 (see NOTE) 70 – 94 N·m (51.6 – 69.3 lb ft)
NOTE: apply also LOCTITE® 243™ for the installation of the bolts (11), (18) and (25).
51546954_EN 28/11/2018
35.13 [35.740] / 6
LEIL17TLH1090JB 1
51546954_EN 28/11/2018
35.13 [35.740] / 7

FARMLIFT 633 STAGE IV 6 m (19.7 ft), 99 kW (133 Hp) [FNHZP633NJKE00001 - ] WE
-]
Boom assembly first section

1 Boom –
2 Washer, 15x45x6 mm (quantity 16) –
3 Pad, 118x80x18 (quantity 4) –
6 Body clamp (quantity 10) –
7 Cover clamp (quantity 12) –
8 Bolt M8 x 50 (quantity 8) 24 – 33 N·m (17.7 – 24.3 lb ft) 28.8 N·m (21.2 lb
ft)
9 Bolt M8 x 60 (quantity 2) 24 – 33 N·m (17.7 – 24.3 lb ft) 28.8 N·m (21.2 lb
ft)
10 Pad stop bracket (quantity 2) –
11 Hydraulic oil tube –
15 Set screw, hexagon socket screw M20 x 1.5 x 65 (quantity –
16)
17 Nut, M20 x 1.5 (quantity 16) 255 – 345 N·m (188.1 – 254.5 lb ft)
18 Lube fitting M10 x 1, 18 mm high –
20 Nut, M10 (quantity 2) –
21 Body clamp - double hose 23.6 (quantity 2) —
22 Bolt M8 X 45 (quantity 2) 24 – 33 N·m (17.7 – 24.3 lb ft) 28.8 N·m (21.2 lb
ft)
51546954_EN 28/11/2018
35.13 [35.740] / 8
LEIL17TLH1365JB 1
51546954_EN 28/11/2018
35.13 [35.740] / 9

-]
Boom assembly second section

1 Boom –
3 Shim, 1 mm –
4 Shim, 0.5 mm –
6 Pad, 140x60x34 85 – 115 N·m (62.7 – 84.8 lb ft)
7 Screw M12 X 1.75 x 20 (quantity 9) (see NOTE) –
8 Boom-carrier bushing (quantity 2) –
9 Lube fitting, M10 X 1, 18 mm high –
11 Hexagon socket screw M12 x 25 (see NOTE) 85 – 115 N·m (62.7 – 84.8 lb ft)
NOTE: apply also LOCTITE® 243™ for the installation of the screws (7) and (11).
51546954_EN 28/11/2018
35.13 [35.740] / 10
LEIL17TLH1371JB 1
51546954_EN 28/11/2018
35.13 [35.740] / 11

FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE 11 Washer, 9x16x1.6 mm (quantity 2) –
-]
FARMLIFT 742 STAGE IV 7 m (22.9 ft), 107 kW (145 Hp) [FNHZK742NJKE00001 WE 12 Bolt M8 X 35 (quantity 2) 24 – 33 N·m (17.7 – 24.3 lb ft)
-] 13 Carrier pin –
14 Spacer –
Boom (complete) 15 Washer 13.5x28x4 mm –
Item Description Tightening torque 16 Bolt M12 X 30 (quantity 2) (see NOTE) 85 – 115 N·m (62.7 – 84.8 lb ft)
1 Arm first section – 17 Washer, 15x45x6 mm –
2 Arm second section – 18 Bolt M14 x 40 (see NOTE) 193 – 261 N·m (142.3 – 192.5 lb ft)
3 Twin hoses for auxiliary hydraulics – 19 Shim (quantity 10) –
4 Twin hoses for tilt function – 20 Shim –
5 Telescopic cylinder – 21 Shim –
6 Telescopic cylinder body pin – 22 Compensator cylinder pin (boom side) –
7 Retaining ring, 45 mm – 23 Spacer –
8 Telescopic cylinder rod pin – 24 Washer, 11x24x2 –
9 Boom frame pin – 25 Bolt M10 X 30 (see NOTE) 70 – 94 N·m (51.6 – 69.3 lb ft)
10 Cover plate – NOTE: apply also LOCTITE® 243™ for the installation of the bolts (16), (18) and (25).
51546954_EN 28/11/2018
35.13 [35.740] / 12
LEIL17TLH1091JB 1
51546954_EN 28/11/2018
35.13 [35.740] / 13

-]
Boom assembly first section

1 Boom –
8 Bolt M8 x 50 (quantity 8) 24 – 33 N·m (17.7 – 24.3 lb ft)
15 Set screw, hexagon socket screw M20 x 1.5 x 65 (quantity –
16)
20 Nut, M10 (quantity 2) –
21 Body clamp - double hose 23.6 (quantity 2) —
51546954_EN 28/11/2018
35.13 [35.740] / 14
LEIL17TLH1365JB 1
51546954_EN 28/11/2018
35.13 [35.740] / 15

-]
Boom assembly second section

1 Boom –
4 Pad, 140x60x34 –
5 Screw M12 x 1.75 (see NOTE) 85 – 115 N·m (62.7 – 84.8 lb ft)
6 Boom-Carrier bushing –
7 Fitting M10 x 1 18 mm high –
8 Shim, 1 mm –
9 Shim, 0.5 mm –
NOTE: apply also LOCTITE® 243™ for the installation of the bolts (5) and (11).
51546954_EN 28/11/2018
35.13 [35.740] / 16
LEIL17TLH1372JB 1
51546954_EN 28/11/2018
35.13 [35.740] / 17

FARMLIFT 935 STAGE IV 9 m (29.5 ft), 99 kW (133 Hp) [FNHZP935NJKE00001 WE 16 Washer, 15x45x6 mm –
-]
17 Bolt, M14 X 40 (see NOTE) 193 – 261 N·m (142.3 – 192.5 lb ft)
18 Cover plate –
Boom (complete)
1 Arm first section –
21 Carrier pin –
2 Arm second section –
22 Spacer –
3 Arm third section –
4 Twin hoses for auxiliary hydraulics – 23 Bolt, M12 X 30 (see NOTE) 85 – 115 N·m (62.7 – 84.8 lb ft)
– 24 Compensator cylinder pin (boom side) –
5 Twin hoses for tilt function
– 25 Shim –
6 Extension chain (quantity 2)
– 26 Shim –
7 Telescopic cylinder
27 Dowel pin –
8 Retraction chain –
– 28 Shim (quantity 4) –
9 Trunnion cap plate (quantity 2)
10 Hexagon socket screw, M12 X 30 (quantity 4) 85 – 115 N·m (62.7 – 84.8 lb ft)
– 30 Spacer –
11 Telescopic cylinder pin
– 31 Washer, 11x24x2 mm –
12 Spacer
– 32 Bolt, M10 X 30 (see NOTE) 70 – 94 N·m (51.6 – 69.3 lb ft)
13 Washer, 13.5x28x4 mm
33 Cotter pin 1.6x18 mm –
14 Bolt, M12 X 40 (see NOTE) 85 – 115 N·m (62.7 – 84.8 lb ft)
15 Boom frame pin – NOTE: apply also LOCTITE® 243™ for the installation of the bolts (14), (17), (23) and (32).
51546954_EN 28/11/2018
35.13 [35.740] / 18
LEIL17TLH1092JB 1
51546954_EN 28/11/2018
35.13 [35.740] / 19

FARMLIFT 935 STAGE IV 9 m (29.5 ft), 99 kW (133 Hp) [FNHZP935NJKE00001 WE 17 Bolt M8 X 45 (quantity 13) 24 – 33 N·m (17.7 – 24.3 lb ft)
-]
Boom assembly first section 19 Hydraulic oil tube –
1 Boom –
22 Chain tie rod –
23 Washer, 17x30x3 mm –
24 Nut M16 x 1.5 25 N·m (18.4 lb ft)
25 Nut M16 x 1.5 (quantity 2) 211 – 285 N·m (155.6 – 210.2 lb ft)
26 Pad, 140x60x15 –
6 Telescopic cylinder pad –
27 Screw M12 x 1.75 (quantity 2) 55 – 75 N·m (40.6 – 55.3 lb ft)
7 Hexagon socket screw, M12 X 20 (quantity 2) 85 – 115 N·m (62.7 – 84.8 lb ft) –
28 Chain tie rod (quantity 2)
8 Pad, 140x60x21 –
29 Washer, 18.4x32x4 mm (quantity 4) –
9 Washer, 12.2x28x3 mm (quantity 2) –
10 Hexagon socket screw, M12 X 35 (quantity 2) (see NOTE) 85 – 115 N·m (62.7 – 84.8 lb ft)
11 Set screw, M20 x 1.5 x 65 (quantity 12) –
33 Nut M10 (quantity 2) 85 – 115 N·m (62.7 – 84.8 lb ft)
13 Nut M20 x 1.5 (quantity 12) 255 – 345 N·m (188.1 – 254.5 lb ft)
34 Shim 1 mm –
NOTE: apply also LOCTITE® 243™ for the installation of the bolts (10).
51546954_EN 28/11/2018
35.13 [35.740] / 20
LEIL17TLH1373JB 1
51546954_EN 28/11/2018
35.13 [35.740] / 21

FARMLIFT 935 STAGE IV 9 m (29.5 ft), 99 kW (133 Hp) [FNHZP935NJKE00001 WE 15 Bushing (quantity 2) –
-]
16 Chain pulley (quantity 2) –
Boom assembly second section 17 Front pulley pin (quantity 2) –
18 Spacer (quantity 3) –
19 Washer, 11x24x2.0 mm –
1 Boom –
– 20 Bolt, M10 X 20 (quantity 3) (see NOTE) 70 – 94 N·m (51.6 – 69.3 lb ft)
2 Pad, 118x80x18 (quantity 4)
21 Lube fitting, M10 X 1, 18 mm high (quantity 3) –
22 Rear pulley pin –
23 Chain pulley –
5 Pad, 118x70x43 –
24 Bushing –
25 Shim, 1 mm –
7 Screw M12 x 30 (quantity 2) (see NOTE) 85 – 115 N·m (62.7 – 84.8 lb ft)
26 Shim, 0.5 mm –
8 M20 x 1.5 x 65 (quantity 12) –
27 Shim, 1 mm –
28 Shim, 0.5 mm –
10 Nut M20 x 1.5 (quantity 12) 255 – 345 N·m (188.1 – 254.5 lb ft) –
29 Washer, 12.2x24x3 mm
NOTE: apply also LOCTITE® 243™ for the installation of the bolts (7), (14), (20) and (30).
14 Screw, M12 x 1.75 x 20 (quantity 11) (see NOTE) 85 – 115 N·m (62.7 – 84.8 lb ft)
51546954_EN 28/11/2018
35.13 [35.740] / 22
LEIL17TLH1374JB 1
51546954_EN 28/11/2018
35.13 [35.740] / 23

Boom assembly third section

1 Boom –
2 Lube fitting, M10 X 1, 18 mm high –
3 Pad, 140x60x12 –
5 Nut M18x1.5 (quantity 6) (see NOTE) 255 – 345 N·m (188.1 – 254.5 lb ft)
6 Tie rod (quantity 2) –
7 Shim, 1 mm –
8 Shim, 0.5 mm –
9 Hexagon socket screw M12 x 25 (quantity 4) (see NOTE) 85 – 115 N·m (62.7 – 84.8 lb ft)
11 Boom-carrier bushing (quantity 2) –
12 Screw M12 x 1.75 x 20 (quantity 6) (see NOTE) 85 – 115 N·m (62.7 – 84.8 lb ft)
13 Extension chains seal protection (quantity 2) –
NOTE: apply also LOCTITE® 243™ for the installation of the bolts (9) and (12).
NOTE: apply also LOCTITE® 262™ for the installation of the nuts (5).
51546954_EN 28/11/2018
35.13 [35.740] / 24
LEIL17TLH1375JB 1
51546954_EN 28/11/2018
35.13 [35.740] / 25
Compensating cylinder - Component localization

1 Compensation cylinder –
3 Compensation cylinder pin (frame side) –
4 Spacer –
5 Washer 11x24x2 mm –
6 Bolt M10 x 30 (see NOTE) 70 – 94 N·m (51.6 – 69.3 lb ft)
7 Elbow (quantity 2) 49 – 57 N·m (36.1 – 42.0 lb ft)
51546954_EN 28/11/2018
35.13 [35.740] / 26
LEIL18TLH0741JB 1
51546954_EN 28/11/2018
35.13 [35.740] / 27
Tilt cylinder - Component localization

128DEG KINEMATIC
1 Tilt cylinder –
2 Tilt body pin –
4 Bolt M12 x 30 (quantity 2) (see NOTE) 121 – 165 N·m (89.2 – 121.7 lb ft)
6 Linkage pin –
51546954_EN 28/11/2018
35.13 [35.740] / 28
LEIL18TLH0742JB 1
51546954_EN 28/11/2018
35.13 [35.740] / 29
Tilt cylinder - Component localization

142DEG KINEMATIC
1 Tilt cylinder –
2 Straight link connecting rod –
3 Boomerang link connecting rod –
4 Linkage pin –
5 Tilt body pin –
6 Boom-boomerang pin –
9 Bolt M12 x 30 (quantity 5) (see NOTE) 121 – 165 N·m (89.2 – 121.7 lb ft)
11 Elbow 45 lube fitting M10 x 1 –
12 Fitting –
13 Boomerang pin –
51546954_EN 28/11/2018
35.13 [35.740] / 30
LEIL18TLH0743JB 1
51546954_EN 28/11/2018
35.13 [35.740] / 31
51546954_EN 28/11/2018
35.13 [35.740] / 32
Telescopic arm hydraulic system - Remove

Boom removal
NOTICE: lift and handle all heavy materials with lifting devices of appropriate capacity.
Make sure that the parts are secured by appropriate hooks and slings. Use the eye-bolts provided for the purpose.
Beware of persons standing near the load to be lifted.
1. Lift the boom to make the pin of the lifting and compen-
sation cylinders accessible and removable (from the
top of engine hood).
2. Turn-off the engine.
3. Harness the boom (to prevent it from slipping out or
falling off) with chains or “bands” in special connecting
plates equipping the boom.
NOTICE: handle all parts with care. Never place hands or
fingers between parts. Wear approved protective clothing
such as glasses, gloves and safety shoes.
LEIL14TLH1068AA 1
4. Place a support under the lifting and compensation

cylinders to prevent them from falling and to keep them
in the required position for reassembly.
NOTICE: do not allow unauthorized persons to repair or
maintain this machine. Carefully read the Operator’s Man-
ual prior to starting, using, maintaining, refuelling or repair-
ing the machine.
LEIL13TLH1597BA 2
51546954_EN 28/11/2018
35.13 [35.740] / 33
5. Place a safety support under the boom, as indicated in

the figure, to prevent the boom itself from falling.
NOTICE: never work under or near to a machine imple-
ment or components which have not been suitably sup-
ported and secured.
LELI12LM50534AA 3
6. Remove the screw (2) with relative washer and the

spacer (3) to remove the pin (1) from the lift cylinder.
Extract the pin (1) using a striker.
LEIL13TLH1519AB 4
7. To remove the pin (1) from the compensation cylinder

remove the locking screw (2) with the relative washer.
Extract the pin (1) using a striker.
LEIL13TLH1524AB 5
8. To remove the pin (1) securing the boom to the frame

of the machine, first remove the locking screw (2) and
the washer (3). Extract the pin (1) using a striker.
LEIL13TLH1525AB 6
51546954_EN 28/11/2018
35.13 [35.740] / 34
9. Disconnect the two auxiliary function hoses (2) and the

two tilt cylinder hoses (1). Plug all hoses in order to
prevent accidental oil leakage.
NOTICE: before removing the cap or the cover, turn them
slowly to discharge internal pressure. Please refer to the
Operator’s Manual.
LEIL13TLH1622AB 7
10. Disconnect the two hydraulic hoses (3) from the tele-
scopic cylinder on the rear side of the boom first sec-
tion. Plug the hoses.
LEIL13TLH1621AB 8
11. Lift the boom using lifting chains.

NOTICE: lift and handle all heavy materials with lifting de-
vices of appropriate capacity.
Make sure that the parts are secured by appropriate hooks
and slings. Use the eye-bolts provided for the purpose.
51546954_EN 28/11/2018
35.13 [35.740] / 35
Telescopic arm hydraulic system - Disassemble

Boom disassembly procedure
LELI12LM50540FB 1
NOTICE: do not allow unauthorized persons to repair or maintain this machine. Carefully read the Operator’s Manual
prior to starting, using, maintaining, refuelling or repairing the machine.
NOTICE: remove the boom sections from the machine one at a time, as explained in the following instructions.
Deactivate the lock valve before removing the individual boom sections.
1. Open the cover (3) to access the valve located on the
tilt cylinder.
Disconnect the two pipes (1) connected to the valve.
Remove the two auxiliary hoses (2) from their support.
LEIL13TLH1613AB 2
51546954_EN 28/11/2018
35.13 [35.740] / 36
NOTICE: lift and handle all heavy parts with a lifting de-
vice of appropriate capacity. Make certain that parts are
supported by suitable slings and hooks. Use the eye-bolts
provided for the purpose. Beware of persons standing near
the load to be lifted.
2. Through the opening situated on the upper front part of
the boom second section, remove the grease nipple on
the cylinder head (7) and attach an eye-bolt (8) to the
threaded portion of the cylinder head (7), proceeding to
gently lift the cylinder.
LEIL14TLH1081AB 3
3. Remove the lower pivot pin (6) from the tilt cylinder by
removing the locking screw complete with washer.
LEIL14TLH1082AB 4
4. Remove the screw (2), the washer (3) and the spacer
(4) to remove the upper pivot pin (1) from the tilt cylin-
der.
5. Use a striker to extract the upper pivot pin (1) from the
tilt cylinder.
6. Extract the tilt cylinder from the boom second section
using the lifting eye-bolt previously inserted onto the
head of the cylinder rod.
supported by suitable slings and hooks. Use the eye-bolts
provided for the purpose. Beware of persons standing near LEIL14TLH1083AB 5
7. Remove the four fixing screws (5) complete with wash-
ers (6) to remove the lock valve (4) from the tilt cylinder.
LEIL13TLH1609AB 6
51546954_EN 28/11/2018
35.13 [35.740] / 37
8. Disconnect the hoses (2) connected to the lock valve

(1).
LEIL14TLH1090AB 7
9. Remove the lock valve (1) from the telescopic cylinder

(2) by removing the four fixing screws.
LEIL13TLH1637AB 8
10. Remove the two locking snap rings (2) from the rear
pin (1) on the telescopic cylinder.
LEIL13TLH1636AB 9
11. Use a striker to extract the locking pin (1) from the
boom frame and the telescopic cylinder.
NOTICE: it is dangerous to hit hardened steel parts us-
ing tools other than a soft iron or non-ferrous metal ham-
mer. When detaching or reattaching these parts always
wear proper safety equipment, including gloves and safety
glasses with side shields, in order to reduce the risk of in-
jury.
LEIL13TLH1634AB 10
51546954_EN 28/11/2018
35.13 [35.740] / 38
12. Use a hoist equipped with lifting straps to sling and lift
the boom second section (4). Bring the boom second
section (4) slightly forward in order to facilitate the re-
moval of the pads.
NOTICE: lift and handle all heavy parts with a lifting device
of appropriate capacity. Make sure that the parts are se-
cured by appropriate hooks and slings. Use the eyebolts
LEIL13TLH1606AB 11
13. Loosen the locknuts (5). Remove the screws (3), the
washers (4) and the washers (6) to remove the two
pad stop brackets (2) from the front of the boom first
section.
Remove the two lower pads (1).
LEIL13TLH1459AB 12
14. Loosen the four locknuts (5). Remove the four screws
(3), the washers (4) and the washers (2).
Remove the two top pads (1).
NOTE: in the figure beside, the right-hand side support of
the boom second section has been hidden.
LEIL13TLH1624AB 13
15. Loosen the locknuts (5). Remove the four screws (4),
the washers (3) and the washers (2) to remove the
four side pads (1).
Repeat the same operation on the other side of the
boom.
the boom second section has been hidden.
LEIL13TLH1461AB 14
51546954_EN 28/11/2018
35.13 [35.740] / 39
16. Remove the twin hoses for the auxiliary function and
tilt cylinder from their respective channels.
LEIL13TLH1633AA 15
17. Use a hoist equipped with lifting straps to sling and

lift the boom second section (2), complete with the
telescopic cylinder, (3) from the inside of the boom first
section (1).
Rest the boom second section (2) on an appropriate
support stand.
LEIL13TLH1632AB 16
18. Remove the two locking snap rings (2) from the tele-
scopic cylinder pin (1) on the front of the boom second
section.
19. Use a striker to extract the pin (1).
glasses with side shields, in order to reduce the risk of in- LEIL13TLH1627AB 17
jury.
20. Mount the special tool (4) (refer to Telescopic arm
hydraulic system - Special tools (35.740)) on the
cylinder rod (3) and insert the locking pin (5). This
component allows the operator to carefully control the
cylinder and move it inside the arm section without the
cylinder rotating. Construction details of the tool are
indicated at the end of the section.
NOTE: use a crowbar to align the hinge hole on the cylin-
der rod (3) with the pin insertion hole on the boom second
section.
LELI12LM50572AB 18
51546954_EN 28/11/2018
35.13 [35.740] / 40
21. Use a hoist equipped with lifting straps or chain, to

sling and extract the telescopic cylinder (1) from the
boom second section (2).
LEIL13TLH1626AB 19
22. Remove the two upper pads from the rear of the boom
second section by removing the relative shims, wash-
ers and screws.
LEIL13TLH1708AA 20
23. Remove the two screws (2) to remove the lower rear
pad (1) from the boom second section.
LEIL13TLH1450BB 21
51546954_EN 28/11/2018
35.13 [35.740] / 41
24. Remove the screws (2) to remove the two rear side
pads (1) from the boom second section.
LEIL13TLH1454AB 22
25. Remove the outer pipes (2) from the lower part of the
boom first section by disconnecting them from inner
twin hoses (1). Mark the hoses and pipes in order to
facilitate the connection when refitting.
LEIL14TLH1166AB 23
26. Remove the twin hoses (1) and (2) from the inside of
the boom first section.
LEIL13TLH1635AB 24
51546954_EN 28/11/2018
35.13 [35.740] / 42
Telescopic arm hydraulic system - Assemble

Preliminary operations
1. Clean all components thoroughly before refitting the
boom assembly.
NOTICE: always wear safety glasses with side shields
when using compressed air to clean components, in order
to reduce the risk of personal injury caused by flying
particles. Limit pressure to 2 bar (29 psi), in accordance
with applicable local or national regulations.
2. Check that the surface of each component is entirely
free from burrs, scratches, cracks or other defects.
3. Check that there are no foreign bodies, dents or signs
of rust along the sliding sections of the pads.
4. Apply suitable grease along the sliding sections of the
pads.
5. Check all the sliding pads for signs of wear.
Boom assembly procedure

1. Place the twin hoses (1) and (2) inside the boom first
section.
LEIL13TLH1635AB 1
2. Tighten the fittings between the inner twin hoses (1)

and outer pipes (2).
Tightening torque: 65 N·m (48 lb ft).
LEIL14TLH1166AB 2
51546954_EN 28/11/2018
35.13 [35.740] / 43
3. Prior to installing the pads on the rear of the boom sec-

ond section, apply LOCTITE® 243™ on the threaded
portion of the pad fixing screws.
NOTICE: adhesive products are highly flammable and
toxic. Always follow the manufacturer’s instructions when
applying such products.
LEIL13TLH1630AA 3
4. Use and tighten the screws (2) to install the lower pad
(1) on the boom second section.
– 84.8 lb ft) .
LEIL13TLH1450BB 4
5. Use and tighten the screws (2) to install the two side
pads (1).
– 84.8 lb ft).
LEIL13TLH1454AB 5
51546954_EN 28/11/2018
35.13 [35.740] / 44
6. Mount the special tool (4) (refer to Telescopic arm hy-

draulic system - Special tools (35.740)) on the cylin-
der rod (3) and insert the locking pin (5). This compo-
nent allows the operator to carefully control the cylinder
and move it inside the arm section without the cylinder
rotating. Construction details of the tool are indicated
at the end of the section.
NOTE: use a crowbar to align the hinge hole on the cylin-
der rod (3) with the pin insertion hole on the boom second
section.
LELI12LM50572AB 6
7. Use a hoist with chains to lift and insert the telescopic

cylinder (1) into the boom second section (2).
LEIL13TLH1626AB 7
8. Align the front cylinder hole with the front boom hole.
Insert the pin (1) using a striker.
glasses with side shields, in order to reduce the risk of in-
jury.
9. Insert the two circlip rings (2) on the hinge pin (1) of the
telescopic cylinder.
10. Remove the special tool (4) from the telescopic cylin-
der. LEIL13TLH1627AB 8
11. Apply grease to the internal boom surface of the boom

first section and also to the external surface of the
boom second section in order to facilitate the insertion
on boom second section inside the boom first section.
LEIL13TLH1631AA 9
51546954_EN 28/11/2018
35.13 [35.740] / 45
12. Use a hoist equipped with chains to sling and lift the
boom second section (2). Insert the boom second
section (2) inside the boom first section (1) complete
with telescopic cylinder (3).
LEIL13TLH1632AB 10
13. Insert the twin hoses for the auxiliary function and tilt
cylinder into their respective channels on the rear of
the boom section. Push the hoses through until they
project from the front of the boom.
LEIL13TLH1633AA 11

the threaded portion of the screws.
14. Use the provided shims, washers and screws to install
the two upper pads.
Tightening torque of the screws: 85 – 115 N·m (62.7
– 84.8 lb ft).
NOTE: shims thickness: 0.5 – 1.0 mm (0.02 – 0.04 in).
LEIL13TLH1708AA 12
15. Align the rear cylinder hole with the rear boom hole
and insert the boom pin (1), until to the contact to the
boom frame.
NOTE: insert the boom pin (1) with the provided shims
1 mm (0.04 in) thick to ensure the maximum clearance on
both sides.
LEIL13TLH1634AB 13
51546954_EN 28/11/2018
35.13 [35.740] / 46
16. Insert the snap rings (2) inside the rear boom pin hole
(1).
LEIL13TLH1636AB 14
17. Use a hoist equipped with lifting straps to sling and lift
the boom second section (4) in order to facilitate the
installation of the pads.
LEIL13TLH1606AB 15
18. Use the screws (4), the washers (3) and the locknut
(5) to install the side pads (1) to the front of the boom
first section.
Install the washers (2) in the pad (1) and slide the pad
(1) between the two boom parts to align the pad (1)
holes with the boom holes provided. Tighten the four
screws (4) until the contact with the pad (1) is reached.
Tighten the nuts (5) without final tightening.
Carry out this operation for both sides.
NOTE: screw or unscrew the locknut (5) to ensure a side
clearance of 0.5 – 1.0 mm (0.02 – 0.04 in) on each side.
Tightening torque of the locknut (5): 300 N·m (221 lb ft).
LEIL13TLH1461AB 16
19. Use the screws (4), the washers (3) and the locknut
(5) to install the two top pads (1) to the front of the
boom first section.
Install the washers (2) in the pad (1) and slide the pad
(1) between the two boom parts to align the pad (1)
holes with the boom holes provided. Tighten the four
screws (4) until the contact with the pad (1) is reached.
NOTE: screw or unscrew the locknut (5) to ensure a side
clearance of 0.5 – 1.0 mm (0.02 – 0.04 in) on each side.
Tightening torque of the locknut (5): 300 N·m (221 lb ft).
LEIL13TLH1624AB 17
51546954_EN 28/11/2018
35.13 [35.740] / 47
20. Use the screws (3), the locknuts (5), the washers (4)
and the washers (6) to install the two pad stop brack-
ets (2) the two lower pads (1) on the front of the boom
first section.
Tightening torque of the nuts (5): 300 N·m (221 lb ft).
LEIL14TLH1102AB 18
Tilt cylinder
21. Use the four fixing screws (5) complete with washers
(6) to install the lock valve (4) on the tilt cylinder.
Tightening torque of the fixing screws (5): 35.1 –
47.5 N·m (25.89 – 35.03 lb ft).
LEIL13TLH1609AB 19
22. Attach an eye-bolt (8) to the threaded top ( M20 X 1.5

mm) of the cylinder head (7).
LEIL13TLH1610AB 20
23. Use a suitable cable or chain to lift and insert the tilt
cylinder (1) inside the nose of boom second section
(2).
LEIL13TLH1611AB 21
51546954_EN 28/11/2018
35.13 [35.740] / 48
24. Use a striker to fit the pivot (1) of the tilt cylinder to the
boom second section.
25. Insert the spacer (3), the screw (2) with washer and
tighten the screw (2).
(89.2 – 121.7 lb ft).
LEIL13TLH1491AB 22
26. Use a striker to install the lower pivot pin (6) of the tilt
cylinder.
27. Use the screw (7) to secure the lower pivot pin (6).
(89.2 – 121.7 lb ft).
Remove the lifting eyebolt and install the M8 threaded
grease nipple of the pin onto the cylinder-rod head.
LEIL13TLH1612AB 23
28. Connect the two hoses (1) to the lock valve on the tilt
cylinder and the two auxiliary function hoses (2) to the
relative fixing support.
Install the access cover (3) using the relative screws.
LEIL13TLH1613AB 24
29. Check the level of hydraulic oil. This check must be

carried out when the machine is on a level surface,
the implement is resting on the ground, the oil is cool
and the motor is running at low idle speed. If the oil
level is low, top up as needed.
NOTICE: carefully read the Operator’s Manual prior to
starting, using, maintaining, refuelling or repairing the
machine.
30. Before using the machine, it is necessary to raise and
lower the telescopic boom 4-5 times with the front tool
retracted, and therefore with the tilt cylinder in the fully
open position, in order to prevent air bubbles forming
inside the hydraulic circuit.
51546954_EN 28/11/2018
35.13 [35.740] / 49
Telescopic arm hydraulic system - Install

Boom installation
1. Harness the boom, lift and place the boom on the ma-
chine in the correct position.
and slings. Use the eye-bolts provided for the purpose.
3. Connect the two hydraulic hoses (3) to the telescopic
cylinder on the rear side of the boom first section.
Tightening torque of the hose (3): 90 – 110 N·m (66.4
– 81.1 lb ft).
LEIL13TLH1621AB 1
4. Connect the two auxiliary function hoses (2) and the

two tilt cylinder hoses (1).
165 N·m (99.6 – 121.7 lb ft).
LEIL13TLH1622AB 2
51546954_EN 28/11/2018
35.13 [35.740] / 50
5. Align the boom hole to frame and install the boom pin
(1) to frame of the machine.
Use a striker to insert the boom pin (1).
washer (3).
(142.3 – 192.5 lb ft)
LEIL13TLH1525AB 3
7. Align the boom hole to compensation cylinder hole, and

install the pin (1).
Use a striker to insert the pin (1).
8. Secure the pin (1) with the screw (2) and the relative
washer.
Tightening torque of the screw (2): 70 – 94 N·m (52 –
69 lb ft).
LEIL13TLH1524AB 4
9. Align the boom hole to lift cylinder hole, and install the
pin (1) and the spacer (3).
Use a striker to insert the pin (1).
relative washer.
Tightening torque of the screw (2): 121 – 164 N·m (89
– 121 lb ft).
LEIL13TLH1519AB 5
11. Remove the sling and the chains.

Lift the boom and remove the safety support under the
boom, as indicated in the figure, to prevent the boom
itself from falling.
ment or components which have not been supported and
secured.
LELI12LM50534AA 6
51546954_EN 28/11/2018
35.13 [35.740] / 51
12. Check the level of hydraulic oil. This check must be

carried out when the machine is on a level surface,
the implement is resting on the ground, the oil is cool
and the motor is running at low idle speed. If the oil
level is low, top up as needed.
starting, using, mantaining, refuelling or repairing the
machine.
13. Before using the machine, it is necessary to raise and
lower the telescopic boom 4–5 times with the front tool
51546954_EN 28/11/2018
35.13 [35.740] / 52
Telescopic arm hydraulic system - Remove

Boom removal
NOTICE: lift and handle all heavy materials with lifting devices of appropriate capacity.
Make sure that the parts are secured by appropriate hooks and slings. Use the eyebolts provided for the purpose.
1. Lift the boom to make the pin of the lifting and compen-
sation cylinders accessible and removable (from the
top of engine hood).
2. Turn off the engine.
3. Harness the boom (to prevent it from slipping out or
falling off) with chains or “bands” in special connecting
plates equipping the boom.
LEIL13TLH1596AA 1
4. Place a support under the lifting and compensation

cylinders to prevent them from falling and to keep them
in the required position for reassembly.
maintain this machine. Carefully read the Operator’s Man-
ual prior to starting, maintaining, refuelling or repairing the
machine.
LEIL13TLH1597BA 2
51546954_EN 28/11/2018
35.13 [35.740] / 53
5. Place a safety support under the boom, as indicated in

the figure, to prevent the boom from falling.
ported and secured.
LELI12LM50587AA 3
6. Disconnect the two telescopic hoses (1) and (2) from

the lock valve (3). Plug all hoses in order prevent acci-
dental oil leakage.
LEIL13TLH1521AB 4
7. Remove the pin (1) which secures the lifting cylinder to

the boom.
Remove the locking screw (2) with the relative washer
and the spacer (3) to remove the pin (1).
LEIL13TLH1519AB 5
8. Remove the pin (1) which secures the compensation

cylinder to the boom.
Remove the locking screw (2) and the related washer
to remove the pin (1).
LEIL13TLH1524AB 6
51546954_EN 28/11/2018
35.13 [35.740] / 54
9. Disconnect the two auxiliary function hoses indicated.

Plug all hoses in order to prevent accidental oil leakage.
LEIL13TLH1522AB 7
10. Disconnect the two hydraulic hoses from the tilt cylin-
der on the left-hand side of the boom first section. Plug
the hoses.
LEIL13TLH1523AB 8
11. Remove the pin (1) which secures the boom to the
frame of the machine.
Remove the locking screw (2), the washer (3) and the
spacer (4) to remove the pin (1).
LEIL13TLH1518AB 9

and slings. Use the eyebolts provided for the purpose. Be-
ware of persons standing near the load to be lifted.
LEIL13TLH1598AA 10
51546954_EN 28/11/2018
35.13 [35.740] / 55
Telescopic arm hydraulic system - Disassemble

Boom disassembly procedure
LEIL13TLH1617FB 1

maintain this machine. Carefully read the Operation and
Maintenance Manual prior to starting, maintaining, refu-
elling or repairing the machine.
NOTICE: remove the boom sections from the machine one
at a time, as explained in the following instructions.
Deactivate the lock valve before removing the individual
boom sections.
Tilt cylinder removal

Open the cover (3) to access the valve located on the
tilt cylinder.
Disconnect the two pipes (1) connected to the valve.
Remove the two auxiliary hoses (2) from their support.
LEIL13TLH1613AB 2
51546954_EN 28/11/2018
35.13 [35.740] / 56
supported by suitable slings and hooks. Use the eyebolts
Through the opening situated on the upper front of the
boom third section, remove the grease nipple (1) on
the cylinder head (7) and attach an eyebolt (8) to the
threaded portion of the cylinder head (7), proceeding to
gently lift the cylinder.
LEIL14TLH1081AB 3
Remove the lower hinge pin (6) from the tilt cylinder by
removing the locking screw complete with washer.
LEIL14TLH1082AB 4
Remove the screw (2), the washer (3) and the spacer
(4) to remove the upper pivot pin (1) from the tilt cylinder.
Use a striker to extract the upper pivot pin (1) from the
tilt cylinder.
Extract the tilt cylinder from inside the boom third sec-
tion using the lifting eyebolt previously inserted onto the
head of the cylinder rod from lower side hole.
LEIL14TLH1083AB 5
Remove the four fixing screws (5) complete with wash-

ers (6) to remove the lock valve (4) from the tilt cylinder.
LEIL13TLH1609AB 6
51546954_EN 28/11/2018
35.13 [35.740] / 57
Removing the boom third section from the boom second section
Open the access cover (3) on the back of the machine
by removing the relative fixing screws.
NOTICE: at this point mark all the various components and
hydraulic hoses in order to facilitate connection when refit-
ting.
LEIL13TLH1608AB 7
Remove the twin hoses for the auxiliary function (2) and
tilt cylinder (3) from their respective channels.
LEIL14TLH1118AB 8
Through opening (6) on the lower part of the boom first

section, loosen the linkage rod locknut (5) to loosen the
tension of the lower chain.
LEIL13TLH1607AB 9
Remove the lower chain (3) from its support by remov-

ing the cotter pin (2) and the locking pin (1) which se-
cure the chain (3) to the linkage rod.
LEIL14TLH1119AB 10
51546954_EN 28/11/2018
35.13 [35.740] / 58
From the top and front part of the boom, loosen the
locknuts (1), (2) and (3) to remove the upper chains
from the respective welded supports.
LEIL14TLH1120AB 11
Remove the locking screws (2), the washers (3) and the
spacers (4) from the chain pulley.
Extract the upper chain pulleys pins (1) from the relative
supports.
LEIL13TLH1457AB 12
Remove the two pulleys (1).

Use a striker to remove the bushes (2) from inside the
pulleys (1).
LEIL13TLH1455AB 13
Loosen the locknuts (4). Remove the screws (3), and

the washers (2) to remove the two pad stop brackets
(1) from the front of the boom second section.
LEIL14TLH1122AB 14
51546954_EN 28/11/2018
35.13 [35.740] / 59
Use a hoist equipped with lifting straps to sling and lift

the boom third section (4). Bring the boom third section
(4) slightly forward in order to facilitate the removal of
the pads.
LEIL13TLH1606AB 15
Loosen the locknuts (5). Remove the four screws (4),

the washers (3) and the washers (2) to remove the four
side pads (1) on the boom second section.
boom.
the boom third section has been hidden.
LEIL14TLH1123AB 16
Remove the top pad (1) two from the boom second sec-
tion with the related shims and the securing screws (2).
NOTE: the figure beside, the telescopic cylinder support
has been hidden.
LEIL13TLH1476BB 17
51546954_EN 28/11/2018
35.13 [35.740] / 60
Remove the two upper pads from the rear of the boom
third section by removing the relative shims, washers
and screws.
LEIL13TLH1708AA 18
On the rear part, use and apply the lever (1) applied
between the boom second and third sections.
Lift the boom third section and remove the two lower
pads (2) of the boom second section.
LEIL14TLH1121AB 19

the boom third section. Extract the boom third section
from inside the boom second section.
Rest the boom third section on an appropriate support
stand.
ported and secured.
LEIL13TLH1605AA 20
Remove the screws (2) to remove the two side pads on

the boom third section.
LEIL13TLH1454AB 21
51546954_EN 28/11/2018
35.13 [35.740] / 61
Remove the securing screws (2) and the related wash-

ers to remove the lower pad (1) from the rear of the
boom third section.
LEIL13TLH1450BB 22
Loosen the locknuts (2), (3) and (4) to remove the up-
per chains from the supports (5) welded to boom third
section.
LEIL14TLH1124AB 23
51546954_EN 28/11/2018
35.13 [35.740] / 62
Removing the second section from the boom first section

spacer (4) from the telescopic cylinder pin (1).
Extract the telescopic cylinder pin (1) using a striker.
LEIL13TLH1489AB 24
Remove the washer (3), the nut (4) and the locking
screw (2).
Remove the pin (1) from the chain pulley and remove
the lower chain pulley from the support on the boom
second section.
LEIL13TLH1462AB 25
Use a striker to extract the bush (6) from inside the chain
pulley (5).
LEIL13TLH1604AB 26
Remove the two upper pads from the rear of the boom
second section by removing the relative shims, washers
and screws.
LEIL13TLH1708AA 27
51546954_EN 28/11/2018
35.13 [35.740] / 63

the boom second section. Bring the boom second sec-
tion slightly forward in order to facilitate the disassembly
of the pads.
LEIL13TLH1603AA 28
Remove the two pad stop brackets (3) from the front of
the boom first section by removing the fixing screws (2),
the nuts (4) and the washers (5) and (6).
Remove the two lower pads (6) from the front of the
boom first section.
LEIL13TLH1474AB 29
Loosen the lock nut (3), remove the washer (4) and the
screws (5) to remove the four side pads (1) (two pads
for each side).
LEIL14TLH1125AB 30

the boom second section. Extract the boom second
section from inside the boom first section.
Rest the boom second section on an appropriate sup-
port stand.
LEIL13TLH1603AA 31
51546954_EN 28/11/2018
35.13 [35.740] / 64
Remove the two lower pads (1) by removing the four

locking screws (2).
LEIL13TLH1464BB 32
Remove the two side pads (1) by removing the four

locking screws (2).
LEIL14TLH1126AB 33
Remove the two washers (3) and the two screws (2) to
remove the upper pad (1) from the front of the boom
first section.
NOTE: in the figure beside, the right-hand side support
of the boom first section and the telescopic cylinder have
been hidden.
NOTICE: for the removal of the upper pad (1)m a slight
lifting of the telescopic cylinder may be necessary. Use a
suitable tool to lift the telescopic cylinder.
LEIL13TLH1483AB 34
51546954_EN 28/11/2018
35.13 [35.740] / 65
Lift the boom first section. Harness the boom first sec-
tion (to èrevent it from slipping out or falling) with chains
or “bands” in the four points provided for this purpose.
LEIL13TLH1596AA 35
Place an appropriate support under the lifting and com-

pensation cylinders to prevent them from falling.
maintain this machine. Carefully read the Operation and
Maintenance Manual prior to starting, maintaining, refu-
elling or repairing the machine.
LEIL13TLH1597BA 36
Disconnect the two telescopic hoses (1) and (2) from

the lock valve (3). Plug all hoses in order to prevent
accidental oil leakage.
LEIL13TLH1521AB 37
51546954_EN 28/11/2018
35.13 [35.740] / 66
Remove the pin (1) which secure the lifting cylinder to

the boom first section. Remove the locking screw (2)
and the washer (3) to remove the pin (1). Use a striker
to extract the pin (1).
NOTICE: handle all parts with care. Never place hands of
LEIL13TLH1519AB 38
Remove the pin (1) which secures the compensation

cylinder to the boom first section.
Remove the locking screws (2) and the related washer
to remove the pin (1). Use a striker to extract the pin
(1).
LEIL13TLH1524AB 39
Disconnect the two auxiliary function hoses indicated.

Plug all hoses in order to prevent accidental oil leakage.
LEIL13TLH1522AB 40
Disconnect the hydraulic hoses from the tilt cylinder on

the left-hand side of the boom first section. Plug the
hoses.
LEIL13TLH1523AB 41
51546954_EN 28/11/2018
35.13 [35.740] / 67
Remove the pin (1) which secures the boom first section
to the frame of the machine.
spacer (4) to remove the pin (1).
LEIL13TLH1518AB 42
Lift and remove the boom first section.

Rest the boom first section on an appropriate support
stand.
LEIL13TLH1602AA 43
Telescopic cylinder removal

Remove the supports (1) from the front of the telescopic
cylinder by removing the securing screws (2).
LEIL13TLH1486AB 44
Remove the two side brackets (2) which secure the tele-
scopic cylinder supports to the boom first section. Re-
move the four screws (3) to remove the two side brack-
ets (2).
LEIL14TLH1127AB 45
51546954_EN 28/11/2018
35.13 [35.740] / 68
Use a hoist equipped with lifting straps to lift and remove

the telescopic cylinder. Rest the telescopic cylinder on
an appropriate support stand.
LEIL14TLH1128AA 46
Disconnect the outer pipes (1) from the inner twin hoses
(2) in the boom first section.
Remove outer pipes (1) from the lower part of the boom
first section.
Mark the hoses and pipes in order to facilitate connec-
tion when refitting.
LEIL13TLH1601AB 47
Remove the two twin hoses (10) from inside the boom
first section. Unscrew the locknut (13) from the chain
linkage rod (12).
Remove the lower linkage chain rod (12) from the sup-
port (11) welded to the boom first section. Extract the
chain.
LEIL13TLH1600AB 48
Remove the cotter pin (9), the washer (8) and the lock-
ing pin (7).
Remove the linkage rod (5) from the chain (6).
LEIL13TLH1599AB 49
51546954_EN 28/11/2018
35.13 [35.740] / 69
Telescopic arm hydraulic system - Assemble

Boom assembly procedure
Preliminary operations
• Clean all components thoroughly before refitting the
boom assembly.
• Check that the surface of each component is entirely
free from burrs, scratches, cracks or other defects.
• Check that there are no foreign bodies, dents or
signs of rust along the sliding sections of the pads.
• Apply suitable grease on the chains and along the
sliding sections of the pads.
• Check all the sliding pads for signs of wear.
Boom first section and telescopic cylinder assembly

Use a hoist equipped with lifting straps to lift the tele-
scopic cylinder. Position the telescopic cylinder on the
boom first section.
LEIL14TLH1128AA 1
Use the screws (3) to install the two side brackets (2)
on the rear side of the telescopic cylinder.
LEIL14TLH1127AB 2
51546954_EN 28/11/2018
35.13 [35.740] / 70
Install the securing screws (2) to install the supports (1)

to the front of the telescopic cylinder.
Tightening torque of the screws (2): 85 – 115 N·m (62.7
– 84.8 lb ft).
LEIL13TLH1486AB 3
Attach the two hydraulic hoses (1) and (2) to lock valve
(3) on the telescopic cylinder.
110 N·m (66.4 – 81.1 lb ft).
LEIL13TLH1521AB 4
Attach the linkage rod (5) to the chain (6) by inserting

the locking pin (7), the washers (8) and the cotter pins
(9).
LEIL13TLH1599AB 5
Insert the twin hoses (10) inside the boom first section
and position the connections in the openings as shown
in the figure. Insert the lower chain linkage rod (12) into
the welded support (11). Install the chain in the linkage
rod (12) and tighten the locknut (13) to secure the chain.
LEIL13TLH1600AB 6
51546954_EN 28/11/2018
35.13 [35.740] / 71
Attach the outer pipes (1) to the inner twin hoses (2) in
the lower part of the boom first section.
Tightening torque of the pipes (1): 65 N·m (47.9 lb ft).
LEIL13TLH1601AB 7
Use and attach adjustable chains to the four points pro-

vided for this purpose. Lift and position the boom first
section to the frame of the machine.
LEIL13TLH1602AA 8
NOTE: before the installation, grease the pivot pin (1) with
suitable grease.
Use a striker to insert the pivot pin (1).

Secure the pivot pin (1) by means the screw (2) and
washer (3).
(142.3 – 192.5 lb ft).
LEIL13TLH1518AB 9
Use a striker to insert the pivot pin (1) of the lift cylinder.
Insert the spacer (3) and secure the pivot pin (1) by
means the screw (2) with relative washer.
– 121.0 lb ft).
LEIL13TLH1519AB 10
51546954_EN 28/11/2018
35.13 [35.740] / 72
Use a striker to insert the pivot pin (1) which secures

the compensation cylinder to the boom first section.
Secure the pivot pin (1) by means the screw (2) and the
related washer and spacer.
Tightening torque of the screw (2): 70 – 94 N·m (51.6 –
69.3 lb ft).
LEIL13TLH1524AB 11
Connect the two hydraulic hoses of the tilt cylinder to

the left-hand side of the boom first section.
Tightening torque: 135 – 165 N·m (99.6 – 121.7 lb ft).
LEIL13TLH1523AB 12
Connect the two auxiliary function hoses to the right-

hand side of the boom first section.
Tightening torque: 135 – 165 N·m (99.6 – 121.7 lb ft)
LEIL13TLH1522AB 13
51546954_EN 28/11/2018
35.13 [35.740] / 73
Installing the boom second section to the boom first section

NOTE: before the installation, apply LOCTITE® 243™ to
threaded portion of the screws (2).
NOTICE: adhesive products are highly flammable and
toxic. Always follow the manufacturer’s instructions when
applying such products.
Use the screws (2) to install the side pads (1) to the rear
of the boom second section.
– 84.8 lb ft).
LEIL14TLH1126AB 14

threaded portion of the screws (2).
Use the screws (2) to install the slower pads (1) to the
rear of the boom second section.
– 84.8 lb ft).
LEIL13TLH1464BB 15
NOTE: in the figure beside, the right-hand side support

of the boom first section and the telescopic cylinder have
been hidden.
NOTICE: for the installation of the upper pad (1), a slight
lifting of the telescopic cylinder may be necessary. Use a
suitable tool to lift the telescopic cylinder.
Use the two washers (3) and the two screws (2) to install
the upper pad (1) to the front of the boom first section.
– 84.8 lb ft).
LEIL13TLH1483AB 16
51546954_EN 28/11/2018
35.13 [35.740] / 74

the boom second section. Insert the boom second sec-
tion inside the boom first section.
LEIL13TLH1603AA 17

threaded portion of the screws.
NOTE: provided shims thickness: 0.5 – 1.0 mm (0.02 –
0.04 in). Fit the shims to ensure a correct vertical clear-
ance of 2 – 3 mm (0.1 – 0.1 in).
Install the two upper pads to the rear of the boom

second section with the relative shims, washers and
screws.
Tightening torque of the screws: 85 – 115 N·m (62.7 –
84.8 lb ft).
LEIL13TLH1708AA 18
Use a hoist equipped with lifting straps to lift the boom

second section. Bring the boom second section slightly
forward in toder to facilitate the installation of the pads.
Use the screws (2), the washers (5), the nuts (4) with
the washers (6) to install the two lower pads (1) and the
pad stop brackets (3).
LEIL13TLH1474AB 19
Install the locknut (3), the washer (4) and the screws (5)
to install the four side pads (1) (two pads for each side).
Tighten the screws (5) until to the pad (1) contact.
Tighten the locknut (3) without final tightening.
Tightening torque of the locknut (3): 300 N·m (221.3 lb
ft).
NOTE: screw or unscrew to ensure a side clearance from
0.5 to 1.00 mm on each side.
LEIL14TLH1125AB 20
51546954_EN 28/11/2018
35.13 [35.740] / 75
Use a striker (1) to insert the copper bush (6) into the
lower chain pulley (5).
LEIL13TLH1604AB 21
Install the lower chain pulley into the relative support on

the rear of the boom second section. Insert the pin (1)
to fasten the pulley to the support.
Install the washer (3), the nut (4) and the locking screw
(2) to secure the pin (1).
LEIL13TLH1462AB 22
Use a striker to install the pivot pin (1) to secure the tele-
scopic cylinder to the front of the boom second section.
Install the spacer (4), washer (3) and the screw (2) to
secure the pivot pin (1).
– 84.8 lb ft).
LEIL13TLH1489AB 23
51546954_EN 28/11/2018
35.13 [35.740] / 76
Installing the boom third section to the boom second section

Apply grease to the sliding surfaces on the boom third
section.
Use the screws (2) to install the lower pad (1) to the rear
of the boom third section.
– 84.8 lb ft).
LEIL13TLH1450BB 24
Insert the upper chains (1) into the supports (5) welded
to boom third section.
Use and tighten the locknut (2), the locknut (3) with the
related washer and the locknut (4) to secure the upper
chains (1) to the supports (5).
LEIL14TLH1124AB 25

Install the two side pads (1) to the rear of the boom third
section using the screws (2).
Tighten torque of the screws (2): 85 – 115 N·m (62.7 –
84.8 lb ft).
LEIL13TLH1454AB 26
51546954_EN 28/11/2018
35.13 [35.740] / 77
Lubricate with specified grease the whole chain placed

and the sliding surfaces on the boom second and third
sections. Use a hoist equipped with lifting straps to sling
and lift the boom third section. Insert the boom third
section inside the boom second section.
LEIL13TLH1605AA 27
NOTE: provided shims thickness 0.5 – 1.0 mm (0.02 –

0.04 in). Insert the provided shims and ensure a side clear-
ance of 0.5 – 1.0 mm (0.02 – 0.04 in).
Fit the shims to ensure a correct vertical clearance of 2 –
3 mm (0.1 – 0.1 in).
Use the screws to install the two upper pads (1) with the
related shims.
84.8 lb ft).
LEIL13TLH1708AA 28

the boom third section (4). Bring the boom third section
(4) slightly forward in order to facilitate the installation
of the pads.
to the load to be lifted.
LEIL13TLH1606AB 29

the threaded portion of the screws.
Install the top pad (1) to the front of the boom second
section, using the two screws.
84.8 lb ft).
LEIL13TLH1709AA 30
51546954_EN 28/11/2018
35.13 [35.740] / 78
Use the locknuts (5), the four screws (4), the washers
(3) and the washers (2) to install the four side pads (1)
to the front of the boom second section.
boom.
Tightening torque of the locknuts (5): 300 N·m (221.3 lb
ft)
NOTE: screw or unscrew the screws (4) to ensure a side
clearance of 0.5 – 1.0 mm (0.02 – 0.04 in).
LEIL14TLH1123AB 31
On the rear part, use and apply the lever (1) applied
between the boom second and third sections.
Lift the boom third section and insert the two lower pads
(2) of the boom second section.
LEIL14TLH1121AB 32
Use the locknuts (4), the screws (3), and the washers
(2) to install the two pad stop brackets (1) to the front of
the boom second section.
Tightening torque of the locknuts (4): 300 N·m (221.3 lb
ft).
LEIL14TLH1122AB 33
Using a striker, insert the two copper bushes (2) inside

the chain pulleys. Fit the two upper chain pulleys (1)
to the relative support on the front of the boom second
section.
LEIL13TLH1455AB 34
51546954_EN 28/11/2018
35.13 [35.740] / 79
Insert the pin (1) to secure the pulleys. Use the screw
(2), the washer (3) and the spacer (4) to secure the pin
(1).
NOTICE: use appropriate tools to align the holes. Do not
use fingers or hands.
LEIL13TLH1457AB 35
Apply grease (1) on each pin.
LEIL13TLH1458AB 36
Insert the two upper chains complete with linkage

rods inside the welded support, ensuring that they are
aligned with the track of the pulleys.
Fasten the locknuts (1), (2) and (3) to secure the upper
chains to the respective welded supports.
LEIL14TLH1120AB 37
Connect the chain (3) to the relative support located

on the rear of the boom third section by inserting the
locking pin (1) and cotter pin (2).
LEIL14TLH1119AB 38
51546954_EN 28/11/2018
35.13 [35.740] / 80
With the boom sections retracted, and therefore with

the outer telescopic cylinder completed closed, adjust
the tension of the two upper chains by tightening the
respective nuts (2) to a torque of 25 N·m (18.4 lb ft).
Tighten the locknuts (1) and (3).
NOTE: for more information about the chain adjustment
procedure refer to Telescopic arm hydraulic system -
Tension adjust - Chain adjustment (35.740).
LEIL14TLH1120AB 39
With the boom retracted and the outer telescopic cylin-

der completed closed, adjust the tension of the lower
chains by tightening the nut (5) to a torque of 25 N·m
(18.4 lb ft). The nut can be accessed through an open-
ing on the lower part of the boom first section.
Tighten the locknut (6).
NOTE: for more information about the chain adjustment
procedure refer to Telescopic arm hydraulic system -
Tension adjust - Chain adjustment (35.740).
LEIL13TLH1607AB 40
Insert the twin hoses for the auxiliary function (2) and
tilt cylinder (3) into their respective channels on the rear
of the boom third section. Push the hoses (2) and (3)
through until they project from the front of the boom.
LEIL14TLH1118AB 41
Install the access cover (3) using the relative fixing

screws.
LEIL13TLH1608AB 42
51546954_EN 28/11/2018
35.13 [35.740] / 81
Tilt cylinder assembly

Install the lock valve (4) to the tilt cylinder using the four
screws (5) and the washers (6).
Tight of the screws (5): 35.1 – 47.5 N·m (25.89 –
35.03 lb ft).
LEIL13TLH1609AB 43
Screw a lifting eyebolt (8) (thread M20x1.5) onto the top

of the tilting cylinder (7) head.
LEIL13TLH1610AB 44
Use an appropriate cable or chain to lift and insert the

tilt cylinder (1) inside the nose of the boom third section
(2).
LEIL13TLH1611AB 45
Use a striker to insert the upper hinge pin (1) into the tilt
cylinder head.
Insert the spacer (3), the screw (2) and the washer (4).
Tighten the screw (2) to secure the upper hinge pin (1)
to the nose of the boom third section.
LEIL13TLH1491AB 46
51546954_EN 28/11/2018
35.13 [35.740] / 82
Use a striker to insert lower pivot pin (6) of the tilt cylin-
der.
Use the screw (7) to secure the lower pivot pin (6).
– 121.7 lb ft).
Remove the lifting eyebolt and install the M8 threaded
grease nipple of the pin onto the tilt cylinder-rod head.
LEIL13TLH1612AB 47
Connect the two hoses (1) to the lock valve on the tilt
cylinder and the two auxiliary function hoses (2) to the
relative fixing support.
Use the related fixing screws to install the access cover
(3).
LEIL13TLH1613AB 48
Check the level of hydraulic oil. This check must be

carried out when the machine is on a level surface, the
implement is resting on the ground, the oil is cool and
the engine is running at low idle speed. If the oil level
is low, top up as needed
starting, using, maintaining, refuelling or repairing the
machine.
Before using the machine, it is necessary to raise and
lower the telescopic boom 4-5 times with the front tool
51546954_EN 28/11/2018
35.13 [35.740] / 83
Telescopic arm hydraulic system - Install

Boom installation
1. Harness to the boom first section with a lifting device
equipped with adjustable chains.
Use the adjustable chains attached to the four points
to lift the boom first section and to position the boom
first section correctly on the frame of the machine of
the reattachment procedure.
of appropriate capacity.
and slings. Use the eyebolts provided for the purpose.
LEIL13TLH1602AA 1
NOTE: before the installation, grease the pivot (1) with ap-
proved and suitable grease.
2. Use a striker to insert the pivot pin (1), with the relative
shims, which connects the boom first section to the
frame of the machine.
LEIL13TLH1518AB 2
3. Secure the pivot pin (1) with the screw (2) and the
washers (3).
4. Tightening torque of the screw (2): 193 – 261 N·m
(142.3 – 192.5 lb ft).
LEIL13TLH1525AB 3
51546954_EN 28/11/2018
35.13 [35.740] / 84
5. Fit the pivot pin (1) and the spacer (3) of the lifting
cylinder.
6. Secure the pivot pin (1) by means the screw (2) and
relative washer.
Tightening torque of the screw (2): 121 – 164 N·m (89
– 121 lb ft).
LEIL13TLH1519AB 4
7. Fit the pivot pin (1) of the compensation cylinder.

8. Secure the pivot pin (1) by means the screw (2) and
washer (3).
Tightening torque of the screw (2): 70 – 94 N·m (52 –
69 lb ft).
LEIL13TLH1524AB 5
9. Connect the two auxiliary function hoses of the tilt cylin-

der to the boom first section.
LEIL13TLH1522AB 6
10. Connect the two auxiliary function hoses to the right-

hand side of the boom first section.
LEIL13TLH1523AB 7
51546954_EN 28/11/2018
35.13 [35.740] / 85
11. Reconnect the two auxiliary function hoses (1) and (2)
to the control valve (3).
LEIL13TLH1521AB 8
51546954_EN 28/11/2018
35.13 [35.740] / 86
Telescopic arm hydraulic system - Tension adjust - Chain

adjustment
1. Retract the third section of the boom until it is in contact

with the second section of the boom.
LEIL15TLH0324AB 1
2. Check that the dowel is against the second section of

the boom (see the arrow in the figure).
LEIL15TLH0325AA 2
3. Alternatively adjust the upper chains to the dimension

"A".
A. 62 mm (2.4 in)
LEIL15TLH0326AA 3
51546954_EN 28/11/2018
35.13 [35.740] / 87
4. Adjust the lower chain up to the dimension "B" and

tighten the lower chain to 25 N·m (18 lb ft). Tighten
the lock nut.
B. 67 mm (2.6 in)
LEIL17TLH1379AB 4
5. Alternatively tighten the upper chains to 25 N·m (18 lb

ft). Tighten the lock nut.
NOTE: guarantee a gap of 3 mm (0.1 in) between the sec-
ond section and the dowel on the third section.
LEIL15TLH0328AA 5
51546954_EN 28/11/2018
35.13 [35.740] / 88
Telescopic arm hydraulic system - Adjust

Bucket alignment specifications

When the boom is assembled on the machine, the
bucket cutting edge must be parallel to flat ground
within 10 mm (0.4 in), with a extension of 1.5 m
(59.1 in) and the machine tyres inflation as per spec-
ification.
To reduce the misalignment, adjust by the set screw (1)
the position of the lower left-hand and right-hand pads
(dimension (A)).
4 mm (0.2 in) < A < 5 mm (0.2 in)
Tightening torque of the lock nut: 255 – 345 N·m (188.1
– 254.5 lb ft).
LEIL17TLH1097FB 1
51546954_EN 28/11/2018
35.13 [35.740] / 89
Telescopic arm hydraulic system - Adjust

Bucket alignment specifications

When the boom is assembled on the machine, the
bucket cutting edge must be parallel to flat ground
within 10 mm (0.4 in), with a extension of 1.5 m
(59.1 in) and the machine tyres inflation as per spec-
ification.
To reduce the misalignment, adjust by the set screw (1)
the position of the lower left-hand and right-hand pads
(dimension (A)).
4 mm (0.2 in) < A < 5 mm (0.2 in)
Tightening torque of the lock nut: 255 – 345 N·m (188.1
– 254.5 lb ft).
LEIL17TLH1098FB 1
51546954_EN 28/11/2018
35.13 [35.740] / 90
Compensating cylinder - Remove

1. Position the telehandler on a solid flat surface.
Lift the boom arm fully and apply the hand brake.
Position a safety support under the boom to prevent the
boom from falling.
Turn-off the engine and remove the key from the igni-
tion switch.
NOTICE: never work under or near equipment or a compo-
nent of the machine which has not been properly supported
and secured.
LELI12LM50507AA 1
2. Disconnect the hoses (1) and (2) from the elbow (3) and
the fitting (4) fixed to the compensation cylinder.
NOTE: in the figure beside, the boom has been hidden to
expose the compensation cylinder.
LEIL14TLH1133AB 2
3. Use a lifting device to support the compensation cylin-

der.
Attach the sling to the bottom of the cylinder.
spacer (4) which secure the pin (1) to the end of the
compensation cylinder.
Remove the fixing pin (1) from the end of the compen-
sation cylinder. Use a striker to extract the fixing pin (1)
from the frame of the machine.
Knock out the fixing pin (1) with a rod.
NOTICE: handle all parts with care. Never place your
hands or fingers between parts. Wear approved clothing
such as goggles, gloves and safety footwear.
LEIL13TLH1517AB 3
4. Remove the cylinder pin (5) from the lower end of the
compensation cylinder. Remove the fixing screw (6)
with the relative washer and spacer to remove the cylin-
der pin (5).
Use a rod to extract the cylinder pin (5).
Remove the compensation cylinder from the frame of
the machine.
NOTE: in the figure beside, the boom has been hidden to
expose the compensation cylinder.
LEIL14TLH1134AB 4
51546954_EN 28/11/2018
35.13 [35.740] / 91
5. Remove the elbow (3) and the fitting (4) from the com-
pensation cylinder.
LEIL14TLH1132AB 5
51546954_EN 28/11/2018
35.13 [35.740] / 92
Compensating cylinder - Install

1. Install the elbow (3) and the fitting (4) to the compen-
sation cylinder.
Tightening torque: 49 – 57 N·m (36.1 – 42.0 lb ft).
LEIL14TLH1132AB 1
2. Use a lifting device to sling and lift the compensation

cylinder. Position the compensation cylinder with the
compensation cylinder end holes aligned with the hole
of the frame and the hole of the boom.
3. Install the cylinder pin (5) to fix the lower end of the
compensation cylinder to the frame. Use a striker to
insert the cylinder pin (5).
Use the fixing screw (6) with the relative washer and
spacer to secure the cylinder pin (5).
Tightening torque of the fixing screw (6): 70 – 94 N·m
(51.6 – 69.3 lb ft).
NOTE: before the installation, apply LOCTITE® 243™ to the
threaded portion of the fixing screw (6).
NOTICE: all operations related to the installation of the
compensation cylinder must be carried out with the engine
off in order to avoid accidents.
LEIL14TLH1134AB 2
4. Use a crowbar to align the compensation cylinder head

hole with the boom hole.
Use a rod to insert the pin (1).
Install the locking screw (2), the washer (3) and the
spacer (4) to secure the pin (1).
Tightening torque of the locking screw (2): 70 – 94 N·m
(51.6 – 69.3 lb ft)
NOTE: before the installation, apply LOCTITE® 243™ to the
threaded portion of the locking screw (2).
LEIL13TLH1517AB 3
51546954_EN 28/11/2018
35.13 [35.740] / 93
5. Connect the hose (2) the 90° elbow (3) and the hose
(1) to the connector (4).
Tightening torque: 34 – 40 N·m (25.1 – 29.5 lb ft)
LEIL14TLH1133AB 4
51546954_EN 28/11/2018
35.13 [35.740] / 94
Index

Compensating cylinder - Component localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Compensating cylinder - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Compensating cylinder - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Telescopic arm hydraulic system - Adjust (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Telescopic arm hydraulic system - Adjust (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Telescopic arm hydraulic system - Assemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Telescopic arm hydraulic system - Assemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Telescopic arm hydraulic system - Component localization (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Telescopic arm hydraulic system - Dimension - Chains (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Telescopic arm hydraulic system - Disassemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Telescopic arm hydraulic system - Disassemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Telescopic arm hydraulic system - Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Telescopic arm hydraulic system - Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Telescopic arm hydraulic system - Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Telescopic arm hydraulic system - Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Telescopic arm hydraulic system - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Telescopic arm hydraulic system - Tension adjust - Chain adjustment (*) . . . . . . . . . . . . . . . . . . . . . . 87
Tilt cylinder - Component localization (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Tilt cylinder - Component localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
51546954_EN 28/11/2018
35.13 [35.740] / 95
PRINTED IN ITALY
51546954_EN 28/11/2018
EN
SERVICE MANUAL
Steering

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
41
Contents
Steering - 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
51546954_EN 28/11/2018
41
Steering - 41
Steering control - 101

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
41.1 [41.101] / 1
Contents
Steering - 41
TECHNICAL DATA
Steering control
FUNCTIONAL DATA
Steering control
Steering column
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SERVICE
Steering control
Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
51546954_EN 28/11/2018
41.1 [41.101] / 2
Steering - Steering control
Steering control - General specification

Steering
Power Steering Hydrostatic, Load Sensing relief and shock valves located in
steering unit.
Load Sensing operated dynamic priority valve on main valve.
Relief valve setting 170 – 178 bar (2465 – 2581 psi)
(integrated in the power steering control
valve)
Shock valve setting 240 bar (3480 psi) ± 5 bar (72 psi)
Steering capacity 250 cm³/rev
Emergency steering capacity 125 cm³/rev
Four Wheel Steering (4WS) valve: one spool closed center, electrically operated valve.
Valve connected on line by power steering. Three circuit combinations: 2WS, 4WS and Crab.
Normal working (2WS — Two Wheel Steering) with two coils not energized.
Cylinder size 545 cm³ 120 mm (4.7 in) travel

Double Acting cylinder, 85 mm (3.3 in) bore diameter; 38 mm (1.5 in) rod diameter.
Tires Standard: 460/70R24 Optional: 500/70R24

Michelin XMCL Michelin XMCL
Max wheel steering angle 40° ± 2° 36° ± 2°
Steering wheel turns stop to stop, 3.3 N/A
Steering turns n.
The different steering angles are obtained by using the specific steering stop bushings
Wheel steering alignment logic

Wheel steering alignment logic: when all 4 wheels are aligned, both light on the dashboard in the cab are green. To
properly align the front and rear wheels it is necessary to align firstly the rear wheel staying in 4 wheels steering mode,
when the rear wheels alignment green light turns on in the dashboard then shift to 2 wheel steering mode and align
the front wheels to (wheels aligned when both light for front and rear alignment are on).
51546954_EN 28/11/2018
41.1 [41.101] / 3
Steering control - Hydraulic schema

Fixed displacement pump (gear pump) version

2. Steering priority valve
3. Power steering control valve
4. Steering mode valve
LEIL17TLH1043GB 1
51546954_EN 28/11/2018
41.1 [41.101] / 4
Steering control - Hydraulic schema

Variable displacement pump (piston pump) version
2. Steering priority valve
4. Steering mode valve
LEIL17TLH1044GB 1
51546954_EN 28/11/2018
41.1 [41.101] / 5
Steering control - Dynamic description

The main components of the steering system are the main
control valve and the power steering control valve assem-
bly. The control valve is a revolving valve that modifies the
alignment of the oil passages as it revolves, thereby acti-
vating the steering cylinders. The power steering control
valve (1) assembly is under the control valve.
Its normal function is to work as a hydraulic motor to per-

form metering operations. In an emergency, without fluid
power, it is only possible to perform short steering ma-
noeuvres while the vehicle continues to move over a short
distance.
(1) Power steering control valve
(2) Steering column and wheel
(3) Steering fixing screws
(4) Hydraulic connectors
(L) Cylinder supply line, for rear axle
(R) Cylinder supply line, for front axle
(P) Power steering line (from pump line)
(T) Return line to reservoir
(LS) Load sensing line
LEIL13TLH1646CB 1
The action generated by the steering wheel transmits

pressure through the (LS) line to the divider valve on
the pump, which, in its turn, gives priority to the power
steering (P) line.
Steering lock is controlled by a shock valve which redi-

rects the oil flow to the discharge line (T).
LEIL13TLH1647AB 2
51546954_EN 28/11/2018
41.1 [41.101] / 6
Power steering hydraulic schema

2. Steering selector valve
3. Front axle steering cylinder
4. Rear axle steering cylinder
5. Power steering line (from pump line)
6. Load sensing line (to main valve)
LEIL14TLH1160BB 3
51546954_EN 28/11/2018
41.1 [41.101] / 7
Steering column - Exploded view

Item Description Tighten Torque
1 Steering column
2 Upper column cover
3 Upper column cover
4 Lower column cover
5 Lower column cover
6 Handle column adjust
7 Pan-head tapping screw, M5 x 25 (quantity 5)
8 Pan-head tapping screw, M3.5 x 10
9 P Clip
10 Screw, M6 x 12 (quantity 7)
11 Nut M8 x 1.5
12 Nut M8
13 Steering wheel knob
14 Washer, 10.5 x 30 x 4 (quantity 4)
15 Bolt, M10 x 20 (quantity 4)
16 Steering wheel
17 Steering wheel emblem
18 Steering box column spacer
19 Power steering control valve
20 Connector, STR THD 12 mm (quantity 4) 50 N·m (36.9 lb ft)
21 Elbow, 90 ADJ 6 mm 35 N·m (25.8 lb ft)
22 Insulation bush (quantity 4)
23 Spacer (quantity 4)
24 Wave washer, 10.5 x 21 x 1.0 (quantity 4)
25 Bolt, M10x35 full (quantity 4) 40 N·m (29.5 lb ft)
51546954_EN 28/11/2018
41.1 [41.101] / 8
LEIL17TLH1054HB 1
51546954_EN 28/11/2018
41.1 [41.101] / 9
Steering control - Adjust

Steering angle adjustment
LEIL15TLH0332FB 1
To adjust the steering angle, insert the bushings (A) in

positions (C1) and (C2).
For tyres 460/70 R24:

X = 25 mm (1.0 in)
Y = 52 mm (2.0 in)
For tyres 500/70 R24

X = 45 mm (1.8 in)
Y = 64 mm (2.5 in)
Tighten the lock nut (B) to 150 N·m (110.6 lb ft).

NOTE: the adjustment of the stop screws in positions (D1) LEIL17TLH1052AB 2
and (D2) must be done with the wheels fully steered and
only after adjustment of positions (C1) and (C2) has been
performed.
51546954_EN 28/11/2018
41.1 [41.101] / 10
Steer completely the axle toward the other side, in order

to make contact between the mechanical steering stop
(C2) and the swivel housing surface.
LEIL15TLH0346AB 3
Adjust the mechanical steering stop (D2), in order to

have the same contact of (C2).
NOTE: check the position of the stops on the opposite side,
both screws must touch the steering stop pads at the same
time.
LEIL13TLH0878AB 4
Steer completely towards the other side and repeat the

same operations previously explained.
LEIL13TLH0880AB 5
To verify the adjustment steering angle, use the same

bars assembled for the toe-in adjustment and a long bar
perfectly leaned over the machined part of the central
body (pinion side), so that the two bars form an acute
angle at the maximum steering.
LEIL17TLH1050AA 6
51546954_EN 28/11/2018
41.1 [41.101] / 11
Set a protractor to the following calculated angle C:

C = 90° -S
where S is the prescribed adjustment steering angle
(refer to Steering control - General specification
(41.101)).
Position the protractor on the long bar.
LEIL13TLH0882AA 7
Steer completely the axle toward the other side, in or-

der to make contact between the mechanical steering
stop and the swivel housing surface and check the pre-
viously calculated angle C.
LEIL13TLH0883AA 8
Assemble the steering sensor on the cylinder by the

fixing clamps, without tightening them.
LEIL13TLH0884AA 9
51546954_EN 28/11/2018
41.1 [41.101] / 12
Turn the sensor in the shown assembly position.

A - Front axle
B - Rear axle
NOTE: the clamps can be completely tightened only when
the sensor adjustment procedure, has been carried out.
LEIL17TLH1049B 10
51546954_EN 28/11/2018
41.1 [41.101] / 13
Steering sensor adjustment with axles mounted on the machine

way.
NOTE: the steering sensor adjustment operations can be
executed only when the toe-in and the steering angle ad-
justment have been carried out.
Align the wheels to driving in rectilinear direction (steer-
ing at -0.5 – +0.5 mm). Move the steering sensor (s)
and relative clamps towards the cylinder supports, as
shown in figure.
NOTE: the hose clamps (f) must be fixed in order to allow
their sliding on the cylinder surface.
LEIL15TLH0347AB 11
Slide horizontally the steering sensor on the cylinder

surface till the led is on (position “A”) and measure the
shown XA dimension, between the differential support
and the rear part of the sensor.
LEIL15TLH0348AB 12
NOTE: the sensor red led (r) is in the shown position.
LEIL13TLH0891AB 13
51546954_EN 28/11/2018
41.1 [41.101] / 14
Slowly, slide forward the sensor on the cylinder surface

till the led is off (position “B”) and measure the shown
XB dimension, between the differential support and the
rear part of the sensor.
LEIL15TLH0349AB 14
From the position (B), move backward the steering

sensor for a distance of (XB-XA)/2 (max tolerance ±1.0
mm).
LEIL13TLH0893AB 15
Before tightening the hose clamps, check the right po-

sition of the steering sensor (s) on the steering cylinder.
The position shown in the figure applies to all FRONT
AXLE. Respect the indicated assembly position.
LEIL13TLH0894AB 16
The position shown in the figure applies to all REAR

AXLE.
Respect the indicated assembly position.
LEIL13TLH0895AA 17
51546954_EN 28/11/2018
41.1 [41.101] / 15
Place the clamps (f) in the shown position and tighten

the fastening screws (v) to lock the steering sensor (s).
LEIL17TLH1046AB 18
Steering sensor adjustment with the axles removed from the machine
NOTE: follow the procedure below with the axle removed from the machine.
way.
NOTE: the steering sensor adjustment operations can be
executed only when the toe-in and the steering angle ad-
justment have been carried out.
Connect, by the proper connector (c), the steering sen-
sor (s) to the control box 380200530 (t1).
LEIL17TLH1045BB 19
51546954_EN 28/11/2018
41.1 [41.101] / 16
The scheme of the connector (c) is shown in picture.

1= Brown
2= Black
3= Blue
NOTICE: respect the steering sensor electrical specifica-
tions and the connection scheme.
NOTE: it is also possible to connect the steering sensor to
the vehicle control panel.
LEIL13TLH0888AB 20
Align the wheels to driving in rectilinear direction (steer-

ing at -0.5 – +0.5 mm). Move the steering sensor (s)
and relative clamps towards the cylinder supports, as
shown in figure.
NOTE: the hose clamps (f) must be fixed in order to allow
their sliding on the cylinder surface.
LEIL15TLH0347AB 21
Slide horizontally the steering sensor on the cylinder

surface till the led is on (position “A”) and measure the
shown XA dimension, between the differential support
and the rear part of the sensor.
LEIL15TLH0348AB 22
NOTE: the sensor red led (r) is in the shown position.
LEIL13TLH0891AB 23
51546954_EN 28/11/2018
41.1 [41.101] / 17
Slowly, slide forward the sensor on the cylinder surface

till the led is off (position “B”) and measure the shown
XB dimension, between the differential support and the
rear part of the sensor.
LEIL15TLH0349AB 24
From the position (B), move backward the steering

sensor for a distance of (XB-XA)/2 (max tolerance ±1.0
mm).
LEIL13TLH0893AB 25
Before tightening the hose clamps, check the right po-

sition of the steering sensor (s) on the steering cylinder.
AXLE. Respect the indicated assembly position.
LEIL13TLH0894AB 26

AXLE.
LEIL13TLH0895AA 27
51546954_EN 28/11/2018
41.1 [41.101] / 18
Place the clamps (f) in the shown position and tighten

the fastening screws (v) to lock the steering sensor (s).
LEIL17TLH1046AB 28
Check that the right hydraulic door is well opened, using

compressed air at low pressure.
NOTICE: possible ejection of residual oil in the cylinder.
LEIL17TLH1047AA 29
Check that the left hydraulic door is well opened, using

compressed air at low pressure.
NOTICE: possible ejection of residual oil in the cylinder.
LEIL17TLH1048AA 30
51546954_EN 28/11/2018
41.1 [41.101] / 19
Index
Steering - 41

Steering column - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Steering control - Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Steering control - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Steering control - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Steering control - Hydraulic schema (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Steering control - Hydraulic schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
51546954_EN 28/11/2018
41.1 [41.101] / 20
Steering - 41
Hydraulic control components - 200

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
41.2 [41.200] / 1
Contents
Steering - 41
FUNCTIONAL DATA
Hydraulic steering system

Power steering control valve
Steering valve
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SERVICE
Power steering control valve

Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
51546954_EN 28/11/2018
41.2 [41.200] / 2
Steering - Hydraulic control components
Hydraulic steering system - Component identification

Steering piping
Item Description Tighten Torque
1 Hydraulic hose, power steering control valve Port T - Tank (return 58.5 – 71.5 N·m (43.1 – 52.7 lb
manifold) ft)
2 Hydraulic hose, power steering control valve Port P - Main valve Port D 58.5 – 71.5 N·m (43.1 – 52.7 lb
ft)
3 Hydraulic hose, power steering control valve Port LS - Main valve Port 24.3 – 29.7 N·m (17.9 – 21.9 lb
DLS ft) (Port LS side); 39.6 – 48.4 N·m
(29.2 – 35.7 lb ft) (Port DLS side)
4 Hydraulic hose, power steering control valve Port R - Front axle 58.5 – 71.5 N·m (43.1 – 52.7 lb
ft)
5 Hydraulic hose, power steering control valve Port L - Steering valve Port P 58.5 – 71.5 N·m (43.1 – 52.7 lb
ft) (Port L side); 39.6 – 48.4 N·m
(29.2 – 35.7 lb ft) (Port P side)
6 Hydraulic hose, steering valve Port T - Front axle 58.5 – 71.5 N·m (43.1 – 52.7 lb
ft) (Front axle side); 39.6 –
48.4 N·m (29.2 – 35.7 lb ft) (Port
T side)
7 Hydraulic hose, steering valve Port A - Rear axle 39.6 – 48.4 N·m (29.2 – 35.7 lb
ft)
8 Elbow 45 ADJ 12 mm ORFS - ORB M18 66.6 – 81.4 N·m (49.1 – 60.0 lb
ft)
9 Elbow 90 ADJ 10 mm ORFS - ORB M18 66.6 – 81.4 N·m (49.1 – 60.0 lb
ft)
10 Straight connector 66.6 – 81.4 N·m (49.1 – 60.0 lb
ft)
11 Hydraulic hose, steering valve Port B - Rear axle 39.6 – 48.4 N·m (29.2 – 35.7 lb
ft)
12 Bracket 69.5 – 94.0 N·m (51.3 – 69.3 lb
ft)
13 Clamp
14 Washer 11x20x2
15 Bolt M10x25 69.5 – 94 N·m (51.3 – 69.3 lb ft)
16 Washer 13x20x2.5
17 Bolt M12x16 69.5 – 94 N·m (51.3 – 69.3 lb ft)
18 Nut M10
51546954_EN 28/11/2018
41.2 [41.200] / 3
LEIL18TLH0914HB 1
51546954_EN 28/11/2018
41.2 [41.200] / 4
Power steering control valve - Component identification

1. Pressure relief valve: 175 bar (2538 psi)
2. Check valve
This valve which is fitted in the P connection prevents:
the return flow of oil from the steering cylinder into
the hydraulic system when the cylinder pressure,
due to travel obstructions, is greater than the system
pressure. Steering shocks at the steering wheel are
thereby suppressed.
The sucking in of air via the P connection during emer-
gency operation.
3. Anti-cavitation valves
If the hydraulic pump fails then the pressure fluid is
drawn from the reservoir via this valve, which is fitted
between the P and T connections.
4. Shock valves: 240 bar (3480 psi)
LEIL17TLH1051BB 1
51546954_EN 28/11/2018
41.2 [41.200] / 5
Power steering control valve - Dynamic description
LEIL14CWL0734GB 1
1. Control spool 7. Anti-cavitation valve

2. Control bush 8. Anti-cavitation valve
3. Rotor set 9. Check valve
4. Centralising spring 10. Cut-off valve
5. Pressure relief valve 11. Check valve
6. Shock valve 12. Check valve
51546954_EN 28/11/2018
41.2 [41.200] / 6
Via the steering column the control spool (1) of the control valve is rotated in relation to the control bush (2). Thereby
a cross-section is opened between the piston and the bush.
The pressure fluid acts on the rotor set (3) and causes the movement of the rotor set (3). The oil flows via the rotor
set to the steering cylinder.
The rotation of the rotor acts on the bush which causes it to follow the rotary movement of the spool.
The size of the cross-section opened is dependent on the rotational speed of the steering wheel and the steering
pressure, and for the load sensoring version on the rotational speed.
If the steering movement is stopped then the spool also stops, oil however, continues to flow via the open cross section
to the rotor, the rotor and bush, therefore, continue to rotate.
The cross-section then closes due to the rotary movement, the rotor is now also stationary and the steering cylinder
is therefore, in the required position. The centralising spring (4) brings and then holds the piston and bush into the
neutral position.
The system pressure is limited in the steering circuit vie the pressure relief valve (5). At this location for, for the load
sensing version (see section), the pilot valve for the load signal is fitted.
The two shock valves (6) provide a safety function for the connections L and R to the steering cylinder. If a shock
valve reacts then the displaced oil is passed to the opposite side via the anti-cavitation valve (7), or missing leakage
fluid is drawn from the reservoir.
If the hydraulic pump fails then the steering valve acts as a hand pump. In this case, via the cylinder pressure, the
cut-off valve (10) opens and a specific number of displacement chambers are connected with the return (switched off).
The check valves (11) and (12) prevents a connection from taking place between the switched off and the switched
on displacement chambers.
The displacement volume of the rotor set is therefore, reduced by the volume of the switched off chambers.
Via the anti-cavitation valve (8) it is possible to draw oil from the tank line, the check valve (9) howevers, prevents air
from being sucked in via the pump connection (P). In normal operation the same valve prevents high external load
forces from causing shocks at the steering wheel.
Emergency operation
During normal operation of the steering unit and when the hydraulic pump is supplying an adequate flow of oil, the
torque at the steering wheel is less than 5 N·m (3.69 lb ft). If the hydraulic pump fails then the steering unit operates in
an emergency mode, the rotor set acts as a hand pump and the vehicle is manually steered without servo assistance.
The cut-off valve, that is closed during servo operation, is opened during emergency operation via the cylinder pres-
sure and connects half of the displacement chambers to the return. The displacement volume of the rotor set is
therefore, reduced by a volume of 2:1.
The manually generated pressure is doubled as is the number of turns of the steering wheel.
NOTICE: the emergency operating mode is not intended for continuous operation!
51546954_EN 28/11/2018
41.2 [41.200] / 7
Steering valve - Overview

Steering mode valve
The steering mode valve are used for selecting three
steering modes as a function of solenoid valve position:
1. Two steering wheels (2WS)

2. Four concentric (or discordant) steering wheels (4WS)
3. Four unilateral (or concordant) steering wheels (crab)
In the de-energized condition, the return springs guaran-

tee the return to the center position (2 Wheel steering
(2WS)).
LELI12LM51751AB 1
Hydraulic diagram
A. Connection to rear axle cylinder
T. Connection to front axle cylinder
B. Connection to rear axle cylinder
P. Steering system delivery line
LELI12LM50500AB 2
LELI12LM51752AA 3
1. Steering valve
A. To rear axle cylinder
T. To front axle cylinder
B. To rear axle cylinder
P. Power steering control valve
LEIL13TLH1653AB 4
51546954_EN 28/11/2018
41.2 [41.200] / 8
Power steering control valve - Remove

1. Remove the screws (2) to remove the front cover (1)
from the cab.
LEIL14TLH1142AB 1
2. From the front of the cab, unscrew the fitting and dis-
connect the hose (1) coming from the main valve.
Unscrew the fittings and disconnect the hoses (2) from
the power steering control valve (3).
NOTE: use a suitable container for collection of hydraulic
oil and observe all local environmental laws for proper han-
dling and disposal.
NOTE: before disconnecting the hoses (2), mark the
mounting position for easy reattachment.
LEIL14TLH1144AB 2
3. From the inside of the cab, remove the screws (2) from
the two covers (1). Remove the two covers (1).
Remove the eight screws (4) from the cover (3).
Remove the cover (3) from the steering column.
LEIL14TLH1143AB 3
4. Remove the screws (1) fixing the power steering control

valve to the cab (2).
NOTE: the removal of the power steering control valve
requires two operators: the first operator in the cab and
the second operator to support the power steering control
valve.
LEIL14CWL0737AB 4
51546954_EN 28/11/2018
41.2 [41.200] / 9
5. From the front of the cab, remove the power steering

control valve (1) from the machine.
LEIL14CWL0738AB 5
51546954_EN 28/11/2018
41.2 [41.200] / 10
Power steering control valve - Install

1. From the front of the cab, install the power steering
control valve (1) on the machine.
NOTICE: the installation of the power steering control valve
requires two operators: the first operator in the cab and the
second operator to support the steering valve.
LEIL14CWL0738AB 1
2. Install the fixing screws (1) of the power steering control

valve to the cab (2) and tighten the screws (1) to 40 N·m
(29.5 lb ft).
LEIL14CWL0737AB 2
3. From the inside of the cab, use the eight screws (4) to
install the cover (3) to the steering column.
Use the screws (2) to install the two covers (1).
LEIL14TLH1143AB 3
4. Install the hose (1) coming from the main valve and
tighten the fitting.
Install hoses (2) to the power steering control valve (3)
and tighten the fittings.
NOTE: pay attention to the position markings of the hoses
made during the disassembly.
LEIL14TLH1144AB 4
51546954_EN 28/11/2018
41.2 [41.200] / 11
5. Use the screws (2) to the front cover (1) to the cab.
LEIL14TLH1142AB 5
51546954_EN 28/11/2018
41.2 [41.200] / 12
Index
Steering - 41

Hydraulic steering system - Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Power steering control valve - Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Power steering control valve - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Power steering control valve - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power steering control valve - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Steering valve - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
51546954_EN 28/11/2018
41.2 [41.200] / 13
51546954_EN 28/11/2018
41.2 [41.200] / 14
Steering - 41
Cylinders - 216

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
41.3 [41.216] / 1
Contents
Steering - 41
Cylinders - 216
SERVICE
Steering cylinder
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
51546954_EN 28/11/2018
41.3 [41.216] / 2
Steering - Cylinders
Steering cylinder - Disassemble
LEIL13TLH0932FB 1

way.
Remove the inductive magnetic steering sensor, by un-
loosing the locking screws of the clamps (10) and (11).
LEIL13TLH0636AA 2
51546954_EN 28/11/2018
41.3 [41.216] / 3
Remove the nuts (1) and (16) then extract the tie rods
(3) and (14) from the swivel housing (2) and (15).
NOTE: if necessary use a hammer.
NOTICE: don’t damage the threaded pin ends; replace the
nuts (1) and (16) if they have been damaged.
LEIL13TLH0638AA 3
Loosing the nuts (4) and (13) to remove the tie rods (3)
and (14) from the rods of the steering cylinder (7), then
check their conditions.
LEIL13TLH0639AB 4
Unscrew the fastening screws (6) and take the steering

cylinder (7) out of its housing.
Remove only parts that need to be overhauled and/or
replaced.
LEIL13TLH0640AB 5
Remove the lock ring (20) from the cylinder head (22).
LEIL13TLH0641AB 6
51546954_EN 28/11/2018
41.3 [41.216] / 4
Push the cylinder head (22) into the cylinder case (28).
LEIL13TLH0642AB 7
Remove the lock ring (21) from the cylinder case (28).
LEIL13TLH0643AB 8
Extract the rod (26) with the cylinder head (22) and the
spacer (25) from the cylinder case (28).
LEIL13TLH0644AB 9
Remove the cylinder head (22) and the spacer (25) from
the rod (26).
LEIL13TLH0645AB 10
51546954_EN 28/11/2018
41.3 [41.216] / 5
Remove the seals (24) and (27) from the piston on the
rod (26).
NOTE: this is destructive operation for the seals; the seals
must be replaced.
LEIL13TLH0646AB 11
Remove the seals (23) from the cylinder head (22).

NOTE: this is destructive operation for the seals; the seals
must be replaced.
LEIL13TLH0647AB 12
Remove the seals (29) from the cylinder case (28).
LEIL13TLH0648AB 13
51546954_EN 28/11/2018
41.3 [41.216] / 6
Steering cylinder - Assemble

way.
Assemble new seals (29) in the cylinder case (28).
LEIL13TLH0649AB 1
Assemble new seals (23) in the cylinder head (22).
LEIL13TLH0650AB 2
Assemble new seals (24) and (27) on the piston of rod

(26).
LEIL13TLH0651AB 3
51546954_EN 28/11/2018
41.3 [41.216] / 7
Assemble the spacer (25) and cylinder head (22) on the

rod (26).
LEIL13TLH0652AB 4
Insert the pre-assembled group into the cylinder body

(28).
LEIL13TLH0653AB 5
Push the cylinder head (22) into the cylinder case (28).
LEIL13TLH0642AB 6
Insert the lock ring (21) into its seat in the cylinder case
(28).
LEIL13TLH0643AB 7
51546954_EN 28/11/2018
41.3 [41.216] / 8
Pull outward the rod (26) with the cylinder head (22)
until the end of the stroke is reached.
LEIL13TLH0654AB 8
Fit the lock ring (20) on the cylinder head (22).
LEIL13TLH0641AB 9
Insert the steering cylinder (7) into the support.

Assemble the fastening screws (6) without tightening
them.
LEIL13TLH0655AB 10
Assemble the nuts (4) and (13) then the tie rods (3) and
(14) to the cylinder rods in the ball joints (5) and (12).
LEIL13TLH0656AB 11
51546954_EN 28/11/2018
41.3 [41.216] / 9
Assemble the ball joints (5) and (12), complete with tie
rods, to the ends of the rod (26), then tighten to the
prescribed torque.
LEIL13TLH0657AB 12
Tighten the bolts (6) with dynamometric wrench to

120 N·m (88.5 lb ft).
LEIL13TLH0658AA 13
Screw the tie rod (14) so that its ball joint can be inserted
into the swivel housing (15) arm.
NOTE: it is important to unscrew the lock nut (13) to carry
out this operation.
Repeat the whole sequence of the mentioned opera-
tions to the other side.
LEIL13TLH0659AB 14
Insert the ball joint of the tie rod (3) into its housing on
the swivel housing (2).
Assemble and tighten the lock nut (1) to 250 N·m
(184.4 lb ft).
Repeat the whole sequence of the mentioned opera-
tions to the other side.
LEIL13TLH0660AA 15
51546954_EN 28/11/2018
41.3 [41.216] / 10
Screw the lock nuts (4) and (13) of the tie rods (3) and
(14) only when the toe-in adjustment has been carried
out.
For the toe-in adjustment refer to Powered front axle
- Toe in adjust (25.100).
LEIL13TLH0661AA 16
Assemble the sensor (9) in the middle of the cylinder by

means of properly tightened clamps (10) and (11).
NOTE: the clamps can be completely tightened only when
the toe-in adjustments have been carried out.
LEIL13TLH0662AA 17

AXLE.
LEIL13TLH0663AA 18

AXLE.
LEIL13TLH0664AA 19
51546954_EN 28/11/2018
41.3 [41.216] / 11
Index
Steering - 41
Cylinders - 216
Steering cylinder - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Steering cylinder - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
41.3 [41.216] / 12
51546954_EN 28/11/2018
41.3 [41.216] / 13
PRINTED IN ITALY
51546954_EN 28/11/2018
EN
SERVICE MANUAL
Cab climate control

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
50
Contents
Cab climate control - 50
[50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
51546954_EN 28/11/2018
50
Air conditioning - 200

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
50.1 [50.200] / 1
Contents
TECHNICAL DATA
Air conditioning
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FUNCTIONAL DATA
Air conditioning
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Air-conditioning compressor
Air-conditioning condenser
Receiver-dryer
Expansion valve
Evaporator/Heater coil
SERVICE
Air conditioning
Service instruction - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Service instruction - Evacuating the refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Leakage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pressure test Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pressure test - Example 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
51546954_EN 28/11/2018
50.1 [50.200] / 2
Pressure test Example 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Pressure test Example 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Repair - Clutch head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Remove - Rotor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Remove - Field Coil Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Install - Keyed Shaft Armature Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Install - Rotor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Compressor drive belt
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Tension adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Air-conditioning compressor lines
Vacuum test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Air-conditioning condenser
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
51546954_EN 28/11/2018
50.1 [50.200] / 3
Cab climate control - Air conditioning
Air conditioning - Special tools

Tool Part Number Description
380001327 Electronic leak detector
380001325 Belt tensioner tester
380050012 SANDEN compressor service test (this tool contains the
tools needed to service Sankyo or Sanden air conditioner
compressors; packaged in a high-impact plastic carrying
case)
380000314 Electronic refrigerant leak detector
51546954_EN 28/11/2018
50.1 [50.200] / 4
Air conditioning - Overview

Heating, Ventilation, and Air-Conditioning (HVAC) system
The HVAC system consists of two units:
• Evaporator.
• Heater unit with one blower.
The evaporator and heater unit is a box containing the following components:
• Evaporator
• Antifrost probe
• TXV (Thermal Expansion Valve)
• In and out TXV tubes until out of firewall
• Heater core
• Water valve with actuator
• In and out water valve tubes until out of the firewall
• Drainage tank (integrated into the lower box)
The heater unit shall have the same box of evaporator and heater unit containing only the following components:
• Heater core
• Water valve with actuator
• In and out water valve tubes until out of the firewall
• Tank to evacuate possible glycol leak (integrated into the lower box)
The blower is located in the cab under the dashboard and fixed to metallic sheet under the windscreen.
The blower has a resistor to achieve 5 fan speeds (0-1-2-3-4) integrated into control panel.
General Specifications
Gas HFC R134A
Quantity of HFC R134A refrigerant 1150 g
System delivery side pressure 15 – 26 bar
System suction side pressure (psi) 1.5 – 4 bar
Pressure switch setting (high pressure) 28 bar
Pressure switch setting (low pressure) 2 bar
Temperature of refrigerant fluid at compressor outlet 90 – 120 °C
Temperature of refrigerant fluid at condenser outlet 40 – 70 °C
Temperature of refrigerant fluid at evaporator outlet 0 – 15 °C
Number of cylinders 7
Total displacement 155 cm³
Maximum rotation speed 6000 RPM
Weight 6.5 kg
Quantity of lubricating oil 215 cm³
Type of lubricating oil (code) SANDEN SP-10 or SP-20 LUBRICANT
High pressure Binary switch

Opening Pressure (High Pressure) 26.5 – 29.5 bar
Closing Pressure (High Pressure) 20.5 – 23.5 bar
Closing Pressure (Low Pressure) 2.8 – 3.50 bar
Opening Pressure (Low Pressure) 2.25 – 3.75 bar
51546954_EN 28/11/2018
50.1 [50.200] / 5
Refrigerant
WARNING
Explosion hazard!
Air-conditioning refrigerant boils at -12 °C (10 °F)!
-NEVER expose any part of the air-conditioning system to a direct flame or excessive heat.
-NEVER disconnect or disassemble any part of the air-conditioning system.
Discharging refrigerant gas into the atmosphere is illegal in many countries.
W0340A
WARNING
Escaping refrigerant may cause frostbite!
If you get refrigerant on your skin:
-Warm the area with your hand or lukewarm water, 32 - 38 °C (90 - 100 °F).
-Cover the area loosely with a bandage to protect the area and the prevent infection.
-Seek medical assistance immediately.
W0341A
The air-conditioning system is filled with HFC R134A refrigerant.
51546954_EN 28/11/2018
50.1 [50.200] / 6
Air conditioning - Dynamic description

Operation
The operating principle with temperatures and pressures depending on the outside temperature is basically as follows:
R134A refrigerant fluid, in the gaseous state, is drawn into the compressor (3) at a pressure of 0.5 – 2 bar (7.2 – 29 psi)
and compressed further to a pressure of between 16 – 25 bar (232 – 363 psi). The fluid is heated by the force of
compression to a temperature of between 89 – 100 °C (192 – 212 °F). Still as a gas, it is directed into the condensing
unit (1), cooled in a stream of air generated by the fan and brought to the point of condensation, passing to the liquid
state at high pressure. This action cools the refrigerant to the point of condensation between 40 – 60 °C (104 – 140 °F)
depending on the outside temperature, changing the vapourinto liquid.
Thereafter, the liquid refrigerant enters receiver-dryer (8), essentially a filter that serves to remove any moisture and
solids from the flow. The filtered liquid reaches the thermostatic expansion valve, of which the function is to regulate
the flow of refrigerant through the evaporator (10) to a pressure of 0.5 – 2 bar (7.2 – 29 psi), causing it to change state
again from liquid back to gas. At the same time, air is directed through the evaporator by the fan at a temperature
higher than that of the refrigerant in the evaporator core, causing the liquid to boil and vaporize completely, so that
heat is given off.
The air is cooled, depositing particles of moisture on the fins of the evaporator in the form of tiny droplets, which drop
into collection tanks and are drained away externally of the cab.
The cooled and dehumidified air is ducted into the cab. On leaving the evaporator, the refrigerant is again drawn into
the compressor, and a new cycle begins.
LEIL13TLH0942FB 1
1. Condenser unit 4. Filter

2. Air conditioning unit 5. Hose
3. Compressor 6. Hose
51546954_EN 28/11/2018
50.1 [50.200] / 7
LEIL13TLH0944FB 2
2. Air conditioning unit 8. Receiver/Dryer

4. Filter 9. Air Exhaust Valve
7. Belt 10. Evaporator
51546954_EN 28/11/2018
50.1 [50.200] / 8
Air-conditioning compressor - Dynamic description

The air-conditioner compressor is installed on the engine right hand side and driven by a belt from the crankshaft
pulley.
The compressor separates the low and high pressure sides of the system and performs two functions:
1. Increases refrigerant temperature to a degree higher than ambient temperature (external air temperature) by com-
pressing the fluid.
2. Recirculates the required mass of refrigerant in the system.
The refrigerant compressor is a wobble plate type, 7- cylinder unit housed in a die-cast aluminum casing. The wobble
plate is driven by the pulley through the electromagnetic clutch and the main crankshaft.
There is a cam rotor, connected to the crankshaft, which causes the wobble plate to oscillate. A static gear, which
meshes in the profiled teeth on the face of the wobble plate, prevents the plate from rotating. The seven pistons are
connected to the wobble plate by rods connected via ball joints.
The refrigerant is drawn in during the downward stroke of a piston, through the disc valves located at each end of the
cylinder. The refrigerant enters the cylinder through a passage in its outer circumference.
During the upward stroke, the piston compresses the refrigerant and expels it through another disc valve into an
internal passage in the cylinder, and from said passage into the refrigerant circuit.
The compressor is lubricated with Polyalkylene Glycol oil (PAG) Type SP20. This oil can mix with the refrigerant and
is entrained and conveyed into the refrigerant circuit.
During operation of the air-conditioning system the compressor is driven by an electromagnetic clutch, which engages
or disengages the compressor drive as requested.
Clutch engagement and disengagement is mainly in response to:

• Temperature control switch
• High pressure binary switch
51546954_EN 28/11/2018
50.1 [50.200] / 9
Air-conditioning condenser - Dynamic description

The condenser, which is located in the engine compartment, is composed of a serpentince shaped plate tube brazed
with a set of thin gauge cooling fins to provide the maximum heat transfer in the smallest possible space.
NOTE: after undoing the fixing screws the condenser can be removed for cleaning purposes.
The condenser receives high pressure hot refrigerant in gaseous form from the compressor. The hot vapour flows
through the condenser coils while ambient air is drawn through the condenser by the engine cooling fan.
The heat is transferred from the hot vapour to the cooler ambient air through the tube coils and cooling fins of the
condenser.
When the refrigerant vapour reaches the pressure and temperature at which it changes phase, a large quantity of
heat is transferred to the ambient air and the refrigerant becomes a high pressure hot liquid.
The hot liquid refrigerant continues to flow towards the receiver/dryer where it is filtered and dried to remove all mois-
ture before flowing through an outlet tube to the thermostatic expansion valve.
51546954_EN 28/11/2018
50.1 [50.200] / 10
Receiver-dryer - Dynamic description

The receiver/dryer , located at the front of the machine, stores the liquid refrigerant to maintain a uniform flow towards
the thermostatic expansion valve in a wide range of different operating conditions.
The dryer section contains a desiccant (molecular sieve) that absorbs all the moisture from the inside of the system,
and a filter that traps the foreign particulate.
NOTE: moisture in an air-conditioning system is extremely harmful. Moisture that is not absorbed by the dryer circu-
lates freely with the refrigerant and droplets may collect and freeze in the thermostatic expansion valve orifice. This
phenomenon will block the flow of refrigerant and therefore cause the cooling action to be suspended. Moreover,
moisture reacts with the HFC R134A refrigerant and with the lubricating oil and tends to form a corrosive acid.
The desiccant can only absorb a limited amount of moisture before reaching its saturation point. That’s why, after all
replacements or repairs performed on the air-conditioning system that call for the circuit to be opened, the receiver/
dryer must be replaced.
51546954_EN 28/11/2018
50.1 [50.200] / 11
Expansion valve - Dynamic description

The expansion valve is located next to the evaporator, in the pressurised pipe arriving from the receiver/dryer. The
functions of the expansion valve are:
1. Metering action:
A metering orifice transforms the refrigerant from the high pressure low temperature liquid phase to an atomised
liquid at low pressure and lower temperature.
2. Modulating action:
A thermostatically controlled valve inside the expansion valve body regulates the volume of liquid refrigerant that
flows through the orifice and ensures that the refrigerant has evaporated completely in the evaporator. The liquid
refrigerant could damage the disc valves of the compressor.
3. Control action:
The valve responds to changes in the cooling demands. When greater cooling capacity is required the valve opens
to increase the flow of refrigerant, and it closes to reduce the flow when cooling demands are lower.
Expansion valve - operation

All the functions required to detect the temperature and
pressure are collected in this basic plant for which no
external pipes are necessary. The refrigerant from the
condenser and receiver/dryer enters the thermostatic ex-
pansion valve as high pressure hot fluid. When it flows
through the metering orifice controlled by a spring and ball
element, the refrigerant temperature and pressure are re-
duced and the refrigerant leaves the thermostatic expan-
sion valve in the form of a low pressure and lower temper-
ature atomised fluid.
The atomised fluid flows through the evaporator where it

absorbs heat before returning to the compressor as low
pressure hot vapour by way of the expansion valve. The LELI12LM51305AA 1
valve has two passages for the refrigerant. One passage
is in the pipe that carries the refrigerant from the con-
denser to the evaporator and contains the orifice valve
of the ball and spring type.
51546954_EN 28/11/2018
50.1 [50.200] / 12
The other passage is in the refrigerant pipe that connects

the evaporator to the compressor, and it contains the
valve temperature sensing element. The flow of liquid re-
frigerant from the condenser and from the receiver/dryer
is controlled by a push rod that forces the orifice valve
ball element out of its seat, and by a spring that exerts
pressure on the ball element to keep it seated. In specific
conditions (vehicle engine stopped) the pressure under
the expansion valve diaphragm exceeds the pressure
above the membrane, thus allowing the valve spring to
close the orifice.
When the system is activated the pressure under the di-

aphragm falls rapidly, allowing the orifice to open and me-
ter the atomised liquid refrigerant to the evaporator, where
it evaporates.
The compressor suction draws the vaporised refrigerant

from the evaporator and then transfers it through a pas-
sage at the top of the valve where it flows over the tem-
perature sensor.
The temperature sensor reacts to variations in the pres-

sure of refrigerant gas returning from the evaporator.
When the heat in the operator compartment is absorbed

by the refrigerant the gas pressure increases resulting in
a pressure difference above and below the temperature
sensor diaphragm. The diaphragm reacts to this pres-
sure difference and a push rod consequently causes the
ball element located in the expansion valve orifice to be
unseated still further. This reaction allows an increase in
the flow of atomised refrigerant which, by way of the valve,
flows to the evaporator, in such a way that a greater quan-
tity of heat can be absorbed by the air-conditioning sys-
tem.
Likewise, when the temperature of the gas returning from

the evaporator falls, also the gas pressure decreases.
This causes a consequent effect on the diaphragm which
allows the ball in the orifice to approach the valve seat
thereby reducing the flow of refrigerant, which reaches the
evaporator through the valve.
51546954_EN 28/11/2018
50.1 [50.200] / 13
Evaporator/Heater coil - Dynamic description

The evaporator is located in the HVAC unit, below the
dashboard, and it is composed by a series of plates
brazed to a set of thin gauge cooling fins to provide the
maximum heat transfer in the smallest possible space.
The low temperature refrigerant in the evaporator absorbs

heat from the warmer air in the operator station, this action
serves to cool the air.
51546954_EN 28/11/2018
50.1 [50.200] / 14
Air conditioning - Service instruction

Precaution for use
NOTICE: direct contact with refrigerant can cause frostbite or blindness.
Always use safety eyewear and protective gloves. Never work with the face anywhere near refrigerant liquid.
NOTICE: PAG oil used in R134A filled systems will absorb moisture rapidly when exposed to the atmosphere.
Treat components of the air-conditioning system with
care: do not strike or drop them.
Precautions to be taken with pipelines
• When connecting hoses (1) or rigid pipes (5), posi-
tion the O-ring (3) correctly on the locating circum-
ference.
• Lubricate pipe/hose fittings and O-rings with mineral
oil.
• Couple the nuts (2) and fittings (4) snugly with the
port or union of the parts being connected and
tighten the nut initially by hand. Thereafter, tighten
to the prescribed torque.
NOTE: Always lubricate O-rings using oil compatible with
R134A refrigerant. LEIL14TLH1074AB 1
Do not use the wrong type of refrigerant

Before charging the air-conditioning system, make cer-
tain that the selected refrigerant is of the correct type.
Similarly, make certain that the system is indeed de-
signed to operate using R134A.
NOTE: do not mistake one type of air-conditioning refriger-
ant for another.
LEIL14TLH1075AB 2
Do not release refrigerant liquid into the atmosphere

The refrigerant used is an Hydro-Fluoro-Carbon, there-
fore it contributes to the Global Warming, with a Global
Warming Potential (at 100 years) of 1430. Therefore it
shall not be released to the atmosphere.
1. Recovery equipment
NOTICE: when emptying the air-conditioning system of re-
frigerant, always use recovery equipment designed specif-
ically for use with R134A fluid (Special tool 380001326).
LEIL14TLH1076AB 3
51546954_EN 28/11/2018
50.1 [50.200] / 15
Air conditioning - Service instruction - Troubleshooting

NOTICE: in the event of compressor failure, replace the unit together with the expansion valve and the receiver/dryer,
having first flushed out the system with a suitable cleaning fluid.
Problem Possible cause Correction

Fan motor does not work Fuse blown Check the fuse of the air conditioning
system and replace the fuse if
necessary.
Electrical wire broken or not Connect properly or check the ground
connected connection and other connections
of the fan motor. Repair the wire if
necessary.
Restore wire broken Check the conductivity of the resistor
wire with a tester. If there is no
conductivity, the wire is broken.
Replace the wire.
Fan speed selector Select On and speeds 1, 2, 3 and 4 in
sequence, if there are no response,
replace the switch.
Fan motor Check the two main conductors of the
fan motor with a tester, If there is no
conductivity, the fan motor is faulty.
Replace the fan motor.
Fan motor works but the air flow is Evaporator air inlet obstructed Inspect the evaporator air inlet,
insufficient remove the obstruction and clean.
Air leak Check the tightening of the fittings.
Thermostat faulty Check for ice deposits on the
evaporator. Remove the deposits.
Check the thermostat with a tester.
Replace if necessary.
NOTE: if exposed to temperature
above 5 °C, the thermostat should
give conductivity, while if exposed .to
temperature below 1 °C, the thermo-
stat should not give conductivity.
Check that the thermostat is properly
inserted in the evaporator core.
Cooling inadequate, even with Low level of refrigerant in the system The high pressure is low and the
sufficient air flow and with the evaporator temperature is not
compressor operating homogeneous
Recover the refrigerant, repair any
leaks, and recharge the refrigerant to
the correct level.
Too much refrigerant in the system Pressure in the high pressure circuit
is high, the high pressure switch
activates periodically even if the
condenser core is clean and the
condenser electrical fan is working
properly: recover the refrigerant and
recharge the refrigerant to the correct
level.
51546954_EN 28/11/2018
50.1 [50.200] / 16
Problem Possible cause Correction

Compressor does not work Compressor belt is too slack Adjust the tension of the compressor
belt.
Presence of oil on friction linings of Clean or replace the clutch.
the magnetic clutch
Friction surfaces of the magnetic
clutch are dirty, due to slip of the belt
Compressor is faulty Replace the compressor.
Electrical circuit components faulty Check for conductivity the pressure
switch, the thermostat, the relay, etc
(refer to the circuit diagram). Replace
any defective parts.
Magnetic clutch does not engage or Repair or replace the magnetic clutch
slip
Coil defective or broken (the clutch
fails to engage)
Bad ground connection Check the ground connection.
Battery voltage low Recharge the battery.
Excessive clearance between clutch Replace the clutch.
plate and friction disc
51546954_EN 28/11/2018
50.1 [50.200] / 17
Air conditioning - Service instruction - Evacuating the refrigerant

1. Recovered refrigerant passes through an oil separator
and filter-drier before entering the refrigerant tank. The
moisture indicator will turn green when dry refrigerant
passes over it.
2. If possible, run the air conditioning system for ten min-
utes before starting the recovery process. Turn the sys-
tem Off before proceeding.
3. Clean the external surfaces of the compressor and
hoses. Remove the caps from service ports on the
suction and discharge lines.
4. Make sure the charging station manifold gauge valves
are in the closed position. Connect the hose from the
low pressure gauge to the port on the suction hose.
Connect the hose from the high pressure gauge to the
port on the discharge hose. Turn in both thumbscrews
to depress the service valves.
86060848N 1
5. Open the high and low valves.
20108440 2
6. Make certain the refrigerant tank gas and liquid valves

are open.
7. Connect the main power supply socket. Move the main
power switch to the ON position and depress the recov-
ery start switch. The compressor will shut off automat-
ically when recovery is complete.
8. Wait 5 min and see whether the manifold pressure
gauges show an increase in pressure. If pressure rises
above 0 bar (0 psi), press the HOLD or CONT switch.
Then wait for the compressor to automatically shut off.
9. Drain the oil separator of the A/C system oil. Open the
air purge valve long enough to let some of the compres-
sor discharge pressure back into the separator.
51546954_EN 28/11/2018
50.1 [50.200] / 18
10. Slowly open the oil drain valve and drain the oil into
the reservoir. When the oil stops draining, close the
oil drain valve completely.
LEIL13WHL1096AA 3
11. Fill the A/C compressor with new SP-10 PAG oil equal
to the amount contained in the reservoir.
12. Disconnect the hoses from the service ports and in-
stall the caps.
13. Replace the receiver-drier if one or more of the follow-
ing conditions occurs before you remove the air and
moisture from the system:
• The system was previously open for maintenance.
• Receiver-drier has operated two or more years.
• Disassembly of compressor shows small particles of
moisture removing material (gold or brown particles).
• Large system leakages (broken hoses or rigid
pipes).
• Too much air or moisture in system.
• Removal of the compressor caused the system to
remain open (uncapped) for over 5 min.
51546954_EN 28/11/2018
50.1 [50.200] / 19
Air conditioning - Charging

There are various methods of recharging the air-condi-
tioning system with refrigerant. All involve the use of
refrigerant recovery apparatus and direct recharge uti-
lizing a scale.
NOTE: check the refrigerant charge once a year. Renew
the refrigerant in the system every 2 years.
Initial evacuation
1. Close the two valves of the pressure gauge adapter.
2. Connect the high and low pressure pipelines to the sys-
tem.
3. Connect the service line to the vacuum pump.
4. Open the low and high pressure valves of the pressure
gauge adapter.
5. Run the vacuum pump.
6. Pump down for at least 5 min to establish a vacuum in
the system.
7. Close the two valves and shut-off the pump.
Checking fluid-tightness
1. Leave the system in its current condition for 5 – 10 min.
Make certain the needle of the low pressure gauge
does not move toward the atmospheric pressure sector
(gauge pressure: 0).
NOTICE: if the needle moves toward 0 (zero), the system
is not fluid-tight. Inspect the system to identify where the
leaks are occurring, and repair.
LEIL14TLH1077AB 1
Evacuation
1. Run the vacuum pump.
2. Open the two valves of the pressure gauge adapter.
3. Evacuate the system for at least 20 min.
4. Close the two valves of the pressure gauge adapter.
NOTE: this devices are outdated and replaced by charging
stations.
51546954_EN 28/11/2018
50.1 [50.200] / 20
Air conditioning - Leakage test

To facilitate the detection of any refrigerant leaks, run
the air-conditioning system on the coldest setting with
the fan turning at maximum speed, for at least 5 min.
Stop the machine and check for any loss of refrigerant
from the high pressure circuit, using a leak detector.
This should be done immediately, given that when the
refrigerant stops circulating, pressure in the high pres-
sure circuit will drop gradually, whereas pressure in the
low pressure circuit rises gradually.
Test procedure
1. Evacuation
2. Recharge refrigerant
3. Run the compressor for at least 5 minutes
4. Check for refrigerant leaks from components of the
high pressure circuit
5. Repair, if necessary
Sequence of test stages: high pressure circuit
1. Compressor outlet
2. Condenser inlet and outlet
3. Heat exchanger inlet
4. Receiver/Dryer inlet and outlet
Sequence of test stages: low pressure circuit
1. Compressor inlet
2. Heat exchanger outlet
Notice:
• Clean all test points.
• Check all connections and fittings carefully.
• To avoid a false reading, make certain there is no
refrigerant fluid or cigarette smoke in the vicinity of
the machine.
Checking for refrigerant leaks using an electronic leak detector
Leak detector ( 380000314 )

The leak detector 380000314 is supplied in its own car-
rying case which also contains the two power supply
batteries, the sensitivity test phial and an ear plug con-
nection for audible leak indication. The instrument com-
prises the main unit and the flexible probe which con-
tain the sensor at the tip. To correctly position the flex-
ible probe, slacken off (counter-clockwise) the thumb-
screw located on the bottom left-hand corner of the
case. Mounted on the front of the instrument are the
on/off switch, the red on/off LED and the acoustic gas
detection indicator. The socket for the headset connec-
tion is on the rear of the instrument. The battery com-
partment also houses a sensing tip and a number of
spare felt pads.
51546954_EN 28/11/2018
50.1 [50.200] / 21
Use
Put the switch into the “ON” position: start looking for
leaks; the amplitude of the acoustic signal increases as
the sensor approaches the source of a leak. In areas
affected by gas leaks, switch the instrument On and
Off; the detector will automatically select a new acoustic
level. Perform this test each time the instrument is to
be used. Hold the sensing tip near the open phial to
test sensitivity, when the instruments starts to emit a
signal, switch it On and then Off. If the amplitude signal
continues to increase, switch the instrument On and Off
again.
Refrigerant leak test

In this stage the instrument automatically regulates its
sensitivity in accordance with the presence of gas in
the environment around the sensing tip, and the test
is performed solely by means of the On/Off switch. In
ventilated air it can be extremely difficult to locate the
source of a gas leak; in this case it will be necessary
to screen off the area in which the leak is suspected to
obtain more accurate readings. In cases where large
leaks obscure the presence of smaller leaks, locate and
repair the large leaks first, and then locate the small
leaks.
Service
Always make sure that the detector is switched off be-
fore replacing the sensor element. To replace, rotate
the probe counter-clockwise, install a new element and
new felt pad rotating it clockwise on the flexible probe.
Do not switch On the instrument unless the sensing tip
is firmly screwed on to the end of the flexible probe.
Check that there is no grease or dirt in the connecting
hole between the probe and the tip.
Leak detector probe

1. Flexible probe
2. Sensing tip
3. Felt pad
4. Shield
LEIL16TLH0061AB 1
51546954_EN 28/11/2018
50.1 [50.200] / 22
51546954_EN 28/11/2018
50.1 [50.200] / 23
Air conditioning - Pressure test Example 1
200900735 1
Symptoms
1. Evaporator air is lukewarm.
2. Low side pressure is too low. The gauge should read
20.7 – 207 kPa (3 – 30 psi).
3. High side pressure is too low.
DIAGNOSIS: System refrigerant is low. A small leak may cause this.
Corrective Procedures
1. Leak test the system.
2. Extract the refrigerant from the system.
3. Repair the leaks. Replace any faulty lines or compo-
nents.
4. Check compressor oil and add oil if necessary.
5. Evacuate the system.
6. Charge the system.
7. Performance test the system.
NOTE: test procedure based upon ambient temperature of
35 °C (95 °F).
51546954_EN 28/11/2018
50.1 [50.200] / 24
51546954_EN 28/11/2018
50.1 [50.200] / 25
200900736 1
Symptoms
1. Evaporator air is warm.
2. Low side pressure is very low. The gauge should read
20.7 – 207 kPa (3 – 30 psi).
DIAGNOSIS: System refrigerant is extremely low. A serious leak is indicated.
1. Leak test the system.
3. Repair the leaks.
4. Check compressor oil to ensure no loss
35 °C (95 °F).
51546954_EN 28/11/2018
50.1 [50.200] / 26
51546954_EN 28/11/2018
50.1 [50.200] / 27
200900737 1
Symptoms
1. Evaporator air is not being cooled.
2. Low side pressure reading does not change when com-
pressor cycles on and off.
3. High side pressure slightly high or slightly low.
DIAGNOSIS: Non-condensables (air or moisture) are present. System not fully charged.
1. Leak test the system. Give special attention to the com-
pressor seal area.
3. Repair any leaks.
4. Replace the receiver/dryer.
5. If the same refrigerant will be used for charging again
the system, clean the contaminants from the refrigerant
and ensure that the refrigerant used for charging the
system is free of moisture
6. Check the compressor oil to ensure no loss.
35 °C (95 °F).
51546954_EN 28/11/2018
50.1 [50.200] / 28
51546954_EN 28/11/2018
50.1 [50.200] / 29
200900738 1
Symptoms
1. Evaporator is not being cooled.
2. Low side pressure is too high. The gauge should read
20.7 – 207 kPa (3 – 30 psi).
4. System is fully charged.
DIAGNOSIS: Internal leak in compressor caused by worn or scored pistons, rings, or cylin-
ders.
Corrective Procedure
35 °C (95 °F).
51546954_EN 28/11/2018
50.1 [50.200] / 30
51546954_EN 28/11/2018
50.1 [50.200] / 31
Air conditioning - Pressure test - Example 5
200900739 1
Symptoms
1. Insufficient or no cooling. Engine overheats in some
cases.
2. Low side pressure is too high. The gauge should read
20.7 – 207 kPa (3 – 30 psi).
3. High side pressure is too high.
4. Liquid line is hot.
DIAGNOSIS: The system pressure is too high on the high side due to improper operation
of condenser. Refrigerant charge may be normal or excessive.
1. Check belt tension. Loose or worn drive belts could
cause excessive pressures in the compressor head.
2. Look for clogged passages between the condenser fins
and coil or other obstructions that could reduce con-
denser airflow.
3. If engine overheats, inspect the radiator fan and pres-
sure cap for proper operation.
Run the system and check performance. If it still is
unsatisfactory, proceed as follows.
4. Check for refrigerant overcharge and correct as fol-
lows:
1. Extract the refrigerant.
2. Add new refrigerant.
Operate the system and recheck the performance.
If the gauge readings are still too high, proceed as
follows.
6. Remove the condenser. If it appears to be dirty or
plugged, replace it.
8. Evacuate the system and recharge it.
35 °C (95 °F).
51546954_EN 28/11/2018
50.1 [50.200] / 32
51546954_EN 28/11/2018
50.1 [50.200] / 33
200900740 1
Symptoms
1. Cooling is insufficient during the hottest part of hot
days.
2. The low side pressure reading is normal 20.7 – 207 kPa
(3 – 30 psi).
3. The high side pressure reading is normal but drops
when the low side reading shows a vacuum.
4. Evaporator air is sufficiently cold until the low side pres-
sure gauge shows a vacuum; then it becomes warm.
DIAGNOSIS: Excessive moisture is in system. Drying agent in receiver/drier is saturated

and releases moisture during high outside air temperatures. This moisture collects and
freezes in the expansion valve, preventing a flow of refrigerant through the evaporator.
35 °C (95 °F).
51546954_EN 28/11/2018
50.1 [50.200] / 34
51546954_EN 28/11/2018
50.1 [50.200] / 35
200900741 1
Symptoms
1. Insufficient or no cooling.
2. Low side pressure reading is too high. The gauge
should read 20.7 – 207 kPa (3 – 30 psi).
3. The high side pressure is too high for correct gauge
readings.
DIAGNOSIS: Air in system. This, and the moisture in the air, contaminates the refrigerant,
causing the system to malfunction.
35 °C (95 °F).
51546954_EN 28/11/2018
50.1 [50.200] / 36
51546954_EN 28/11/2018
50.1 [50.200] / 37
200900742 1
Symptoms
1. Insufficient or no cooling.
2. The low side pressure reading is too high. The gauge
should read 21 – 207 kPa (3 – 30 psi).
3. The compressor produces noise such knocks, ham-
mering or popping.
4. Could be frosting on the compressor suction line.
DIAGNOSIS: Thermostatic expansion valve is allowing too much refrigerant to flow through
the evaporator coils. The valve may be stuck open, or the temperature sensing bulb may
be incorrectly mounted.
1. Check for a sticking expansion valve:
1. Operate the system at the maximum cooling at
the maximum blower speed. The valve should be
opened. Observe the high and low side pressure.
2. Decrease the blower speed. Both high and low
side pressure should decrease slowly. If pressures
are maintained, replace the expansion valve as de-
scribed below.
2. If the test indicates that the expansion valve is defec-
tive, proceed as follows:
2. Replace the expansion valve.
51546954_EN 28/11/2018
50.1 [50.200] / 38
51546954_EN 28/11/2018
50.1 [50.200] / 39
20105958N 1
SYMPTOMS
1. Evaporator air is cool, but not sufficiently cold.
2. Low side pressure is too low (0 or vacuum). The gauge
should read 21 – 207 kPa (3 – 30 psi).
3. High side pressure is low.
4. The surface of the evaporator valve inlet pipe shows
considerable moisture or frost.
DIAGNOSIS: Expansion valve is not permitting a sufficient flow of refrigerant. Possible

causes include a valve stuck in restricted or closed position, or too little refrigerant in tem-
perature sensing bulb.
CORRECTIVE PROCEDURES
1. Place a finger on the expansion valve inlet. If the inlet
is too cold to keep your finger on it, proceed as follows:
1. Operate the system at maximum cooling.
2. Check the low side gauge. The pressure should
drop slowly.
2. If the expansion valve inlet surface shows frost or heavy
moisture, proceed as follows:
2. Clear blockage at inlet line to expansion valve.
3. If the corrective procedure outlined in Step 1 shows that
the expansion valve is defective, proceed as follows:
35 °C (95 °F).
51546954_EN 28/11/2018
50.1 [50.200] / 40
51546954_EN 28/11/2018
50.1 [50.200] / 41
20105959N 1
Symptoms
1. Evaporator is only slightly cool.
2. Liquid line and receiver/dryer are cool to touch and
show frost or considerable moisture.
3. Low side pressure is too low. The gauge should read
20.7 – 207 kPa (3 – 30 psi)
NOTE: a normal or high reading of the high side pressure
gauge under these conditions indicates that the system is
overcharged or that the condenser or receiver/drier is too
small.
DIAGNOSIS: Restriction in the liquid line and/or receiver/dryer resulting in a “starved”

evaporator (compressor moving refrigerant from the evaporator faster than it can enter).
2. Replace the liquid lines, receiver/dryer, or other ob-
structed components.
35 °C (95 °F).
51546954_EN 28/11/2018
50.1 [50.200] / 42

1. Compressor cycles (cuts in and out) too rapidly.
2. Low side pressure readings are too high, during on and
off compressor cycles and between cycles. The read-
ings should be:
1. 20.7 – 103.4 kPa (3 – 15 psi) - cycle on
2. 248.2 – 268.9 kPa (36 – 39 psi) - cycle off
3. 165.5 – 193.1 kPa (24 – 28 psi) - between cycles
3. High side pressure is normal.
DIAGNOSIS: Defective thermostatic switch.
CORRECTIVE PROCEDURES
1. Stop the engine and shut off air conditioning system.
2. Replace thermostatic switch.
3. Install the switch's temperature sensing line in the same
position and depth (in the evaporator core) as previous
bulb.
51546954_EN 28/11/2018
50.1 [50.200] / 43
Air-conditioning compressor - Remove

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A

the ground.
LEIL17TLH1157AB 1
4. Drain the air-conditioning system. Refer to Air condi-

tioning - Service instruction - Evacuating the refrig-
erant (50.200).
5. Remove the two bolts (6) and related washers (7) that
secure the belt guard (5) to the compressor (1).
Remove the belt guard (5) from the compressor (1).
6. Disconnect the engine harness (4) from the air-condi-
tioning switch.
7. Disconnect the high pressure hose (2) and the low
pressure hose (3) from the compressor (1).
LEIL17TLH1325AB 2
51546954_EN 28/11/2018
50.1 [50.200] / 44
8. Loosen the nut (2) and the locknut (3), then loosen or
tighten the screw (4) to release the compressor drive
belt (1) tension.
Remove the compressor drive belt (1).
NOTE: the air-conditioning belt is a separate belt.
LEIL17TLH0801AB 3
the bracket (3) to the support (1).
10. Remove the bolt (6), the two washers (4) and the nut
(7) that secure the compressor (2) to the support (1).
Remove the compressor (2) and bracket (3) assembly
from the support (1).
LEIL17TLH1324AB 4
51546954_EN 28/11/2018
50.1 [50.200] / 45
Air-conditioning compressor - Install

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A
1. Place the compressor (2) and bracket (3) assembly in

position under the support (1).
2. Install the compressor (2) to the support (1) using the
bolt (6), the two washers (4) and the nut (7).
Tighten the bolt (6) to 40 – 50 N·m (29.5 – 36.9 lb ft).
3. Install the bracket (3) to the support (1) using the bolt
(5) and related washer (4).
ft).
LEIL17TLH1324AB 1
4. Install the compressor drive belt (1).

Loosen the nut (2) and the locknut (3), then loosen or
tighten the screw (4) to adjust the compressor drive belt
(1) tension.
5. After the adjustment of the compressor drive belt (1),
tighten the locknut (3) to 48.7 – 65.9 N·m (35.9 –
48.6 lb ft).
LEIL17TLH0801AB 2
6. Carefully remove the protective caps. Install new

O-rings. Connect the high pressure hose (2) and the
low pressure hose (3) to the compressor (1).
Tighten the fitting of the hose (2) to 32.5 – 39.3 N·m
(24.0 – 29.0 lb ft).
Tighten the fitting of the hose (3) to 48.7 – 68.9 N·m
(35.9 – 50.8 lb ft).
7. Connect the engine harness (4) to the air-conditioning
switch.
8. Install the belt guard (5) to the compressor (1) using the
two bolts (6) and related washers (7).
Tighten the two bolts (6) and related washers (7) to 24.5
– 33.2 N·m (18.1 – 24.5 lb ft). LEIL17TLH1325AB 3
51546954_EN 28/11/2018
50.1 [50.200] / 46
9. Charge the air-conditioning system. Refer to Air con-

ditioning - Charging (50.200).
LEIL17TLH1157AB 4

12. Start the engine and check for leaks.
51546954_EN 28/11/2018
50.1 [50.200] / 47
Air-conditioning compressor - Filling

Compressor oil - type and quantity
The machine is equipped with a SANDEN SD 7H15 for
refrigerant. After assembly, the compressor is filled with
215 cm³ of SANDEN SP-10 LUBRICANT lubricating oil.
In case of top up or oil change, use only this type of
oil. It is not necessary to check the compressor oil level
unless the system develops significant gas leaks.
ATTENTION: if the system develops significant leaks of refrigerant gas, there will also be a significant loss of SANDEN
SP-10 LUBRICANT compressor oil. It is therefore necessary in these cases to check the level of oil in the compres-
sor, taking account that of the total quantity of lubricating oil ( 215 cm³) on average the compressor contains 130 –
135 cm³, while the remainder ( 80 – 85 cm³) circulates around the various system components.
For problems of this type, we recommend that you seek assistance from an authorized CASE IH service centre.
51546954_EN 28/11/2018
50.1 [50.200] / 48
Air-conditioning compressor - Repair - Clutch head

Keyed Shaft Armature Removal
NOTE: The keyed shaft can be identified in that the holes
for the armature plate spanner will have threads in them.
1. Insert the pins of the armature plate spanner, (1), into
the threaded holes of the armature assembly, (2).
2. Hold the armature assembly stationary while removing
the retaining nut.
86064021N 1
3. Remove the armature assembly, (1), using the puller,

(2). Thread three puller bolts, (3), into the threaded
holes in the armature assembly. Turn the center screw
clockwise until armature comes loose.
86064022N 2
4. If any shims are above shaft key, remove them now. If

the shims are below shaft key, the key and bearing dust
cover, (1), (if applicable) must be removed before the
shims can be removed.
5. Remove the bearing dust cover, (1), (if applicable).
NOTE: When removing the cover, be careful not to deform
it.
6. Remove the shaft key by tapping it with a flat blade
screwdriver and hammer.
7. Remove the shims with a pointed tool and a small
screwdriver.
86064023N 3
51546954_EN 28/11/2018
50.1 [50.200] / 49
Air-conditioning compressor - Remove - Rotor Assembly

1. If the rotor bearing dust cover has not yet been re-
moved, remove it now. See Keyed Shaft Armature Re-
moval.
2. Remove the internal circlip.
3. Remove the rotor circlip.
4. Remove the shaft key.
5. Remove the rotor pulley assembly:
• Insert the lip of the jaws, (1), into the groove of the
circlip
• Position the rotor pulley shaft protector (puller set)
86064024N 1
on the exposed shaft.
• Align the bolts, (2), with the puller jaws and hand
tighten. Use a drive socket to rotate the puller centre
bolt clockwise, 3, until the rotor pulley is disengaged
51546954_EN 28/11/2018
50.1 [50.200] / 50
Air-conditioning compressor - Remove - Field Coil Assembly

1. Loosen the cable clamp screw, (1), with the screwdriver
until the cable can be extracted from the clamp.
2. Disconnect any electrical connections on the compres-
sor which could hinder removal of the field coil assem-
bly.
3. Remove the circlip, (2).
4. Remove the field coil assembly, (3).
86064025N 1
51546954_EN 28/11/2018
50.1 [50.200] / 51
Air-conditioning compressor - Install - Keyed Shaft Armature

Assembly
1. Install the shaft key, (1), with pliers.
2. Install the clutch shims, (2).
NOTICE: The clutch air gap is determined by shim thick-
ness. When installing a clutch on a compressor, try
the original shims first. When installing a clutch on a
compressor that has not had a clutch installed before,
try the 0.1 mm (0.004 in), 0.5 mm (0.02 in) and 1.0 mm
(0.04 in)shims first.
86064017N 1
3. Align the key slots in the armature assembly with the

shaft key. Use a driver and a hammer to drive the ar-
mature assembly, (1), over the shaft, (2), until it con-
tacts the shims. There will be a distinct sound change
if driving with a hammer.
4. Install the retaining nut, (3) 3 (fig. 129), and tighten to
a torque of
1/2 in-20: 27 – 34 N·m (20 – 25 lb ft)
M8: 15 – 21 N·m (11 – 15 lb ft)
86064028N 2
5. Check the air gap with a feeler gauge. The prescribed

value is 0.4 – 0.8 mm (0.016 – 0.031 in). If the air gap is
uneven in the inner circumference of the clutch, lightly
tap the highest points with a hammer. If the overall
gap does not meet specifications, remove the armature
assembly, (1), and replace the shims.
86064029N 3
51546954_EN 28/11/2018
50.1 [50.200] / 52
Air-conditioning compressor - Install - Rotor Assembly

Prior operation:
Air-conditioning compressor - Remove (50.200).
1. Place the compressor on the mounting stand, posi-

tioned at the rear end of compressor.
NOTICE: If the compressor must be clamped in a vise, only
put the mounting lugs in the jaws, never the body of the
compressor.
2. Route the rotor, (1), squarely over the front housing
fitting
3. Position the rotor installer ring, (2), in the bearing seat.
Ensure that the edge rests only on the inner race of
the bearing, not on the seal, pulley, or outer race of the
bearing.
4. Place the beater, (3), into the ring, (2), and drive the 86064026N 1
rotor down over the front casing with a hammer or arbor

press. Place the rotor against the front housing step.
5. Install rotor bearing circlip, (4), if it has been removed.
6. Install the rotor retaining circlip, (5).
NOTICE: If a bevel is present on the circlip it must face
upward (away from the body of the compressor).
7. Install the rotor bearing dust cover, (6).
86064017N 2
51546954_EN 28/11/2018
50.1 [50.200] / 53
Compressor drive belt - Check

ATTENTION: Handle all parts carefully. Do not put your hands or fingers between parts. Wear the prescribed safety
clothing, including goggles, gloves and safety footwear.
1. The condition and efficiency of the drive belt from the
engine to the compressor is particularly important for
the correct operation of the air conditioning system.
To guarantee good system performance, the drive belt
therefore requires careful attention as follows:
A) — Fit the belt correctly.
B) — Check the belt tension.
C) — Check the condition of the belt.
Fitting the belt for the first time

2. When first fitted, the belt must not be forced, pulled with
a screwdriver, or rolled over the edge of the pulley, as
this would overstretch the low deformation fabric and
cause subsequent breakage of the other fabrics.
When first fitted, the new belt must be fitted at a higher
tension than normal in order to compensate for the ini-
tial adjustment. This means that the belt tension must
be checked after 3000 min of operation and adjusted
to the normal tension.
This check is absolutely essential because if the belt is
too taut, in addition to damaging the pulley bearings, it
will cause premature wear of the reinforcement fabrics
and thus early deterioration of the belt.
On the other hand, if the belt is too slack, it will start
to slip and overheat and as a result the belt will very
rapidly deteriorate.
Periodic check of the belt

When checking the tension of the belt, also check the
wear of the belt.
The following conditions may occur:
A. Belt shiny: Belt sides worn to a smooth shine. May

slip on pulleys.
B. Belt cracked: May break suddenly due to splits on
the inner surface caused by excessive flexure.
C. Worn sides: With the sides worn or the inner part
cracked, the belt could break at any moment.
D. Belt impregnated with grease: The belt will wear
more rapidly as the grease will cause softening of the
internal part.
Take the following action:
If the belt squeaks when it is running, check the tension
and adjust it. Bear in mind that if the tension is insuffi-
cient, the belt tends to overheat and stretch.
If the belt has deep cracks and continues to squeak
after adjustment, replace the belt.
51546954_EN 28/11/2018
50.1 [50.200] / 54
Compressor drive belt - Tension adjust

Only check the tension when the belt is cold (below
40 °C (104.00 °F)).
1. Disconnect the power connection (1) from the com-
pressor and check the tension by applying a load of 78
– 98 N (17.54 – 22.03 lb) to the centre of the belt run,
indicated in the figure, the belt should deflect by ∼
= 12
– 13 mm (0.472 – 0.512 in).
SEZ50CAP1A-4 1
51546954_EN 28/11/2018
50.1 [50.200] / 55
Air-conditioning compressor lines - Vacuum test

1. Make sure the charging station manifold gauge valves
are in the closed position. Connect the hose from the
low pressure gauge to the port on the inlet pipe, (2).
Connect the tube from the high pressure gauge to the
port on the drain hose, (1). Turn both thumbscrews to
depress the service valves.
Removal of air and moisture from the system is neces-
sary after the refrigerant has been removed from the
system after the system has been opened for main-
tenance. Air enters the system when the system is
opened. This air contains moisture that must be re-
moved to prevent damage to the system components.
Air and moisture are removed from the system by a vac-
uum pump. A vacuum pump is on the only equipment
made that will lower the pressure in a system enough
to change the moisture to a vapor so that the moisture
can be removed.
NOTE: refer to the vacuum pump manufacturer's user
manual for additional information.
2. Connect the main power supply socket. Move the main
power switch to the ON position. Select the vacuum
program.
3. Fully open the low and high pressure valves.
86060848N 1
4. Open the red (vapor) and blue (liquid) valves on the

tank.
20108440 2
51546954_EN 28/11/2018
50.1 [50.200] / 56
5. Press the Vacuum key. Automatic will show on the dis-

play and after a slight delay, the vacuum pump will start.
The display will show the amount of time programmed
and begin a countdown to zero.
86060847N 3
6. When the programmed time has elapsed, an automatic

hold occurs. Check the low pressure gauge to see
that the A/C system maintains a 28 – 29.5 inof mercury
(Hg). The low pressure gauge must not increase by
more than one inch of mercury (Hg) in 15 min. If the
system does not hold vacuum, there is a leak that must
be fixed.
51546954_EN 28/11/2018
50.1 [50.200] / 57
Air-conditioning compressor lines - Pressure test

NOTE: the compressor casing is stamped with a letter "D"
and a letter "S" to indicate the discharge and suction ports.
1. Connect the pressure test gauge manifold to the test
connections at the compressor. Connect the high side
hose to the discharge side. Connect the low side hose
to the suction side.
2. On the test pressure gauge manifold, close the high
side valve, (1), and the low side valve, (2).
3. Close the cab windows and doors. Set the parking
brake.
4. Start the engine and run at fast idle speed (approxi-
mately 1500 RPM).
5. Set the air-conditioning mode selector to the "ON" po-
sition.
6. Operate the system at maximum cooling with the
blower at high speed for 10 min to stabilize all of the
components.
26060841N 1
7. Check the manifold high and low pressure gauges.
51546954_EN 28/11/2018
50.1 [50.200] / 58
Air-conditioning condenser - Remove

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A

the ground.
LEIL17TLH1157AB 1

5. Drain the air conditioning system (if equipped). Refer to
Air conditioning - Service instruction - Evacuating
the refrigerant (50.200).
6. Disconnect the compressor hose (1) and the dryer hose
(2) from the air conditioning condenser (3).
LEIL18TLH0980AB 2
51546954_EN 28/11/2018
50.1 [50.200] / 59
7. Tilt the radiators panel to access the air conditioning

condenser.
8. Remove the bolt (1) that secure the air conditioning
condenser (2) to the radiators panel.
Remove the air conditioning condenser (2) from the
radiators panel.
LEIL18TLH0671AB 3
51546954_EN 28/11/2018
50.1 [50.200] / 60
Air-conditioning condenser - Install

WARNING
Heavy objects!
W0398A
WARNING
Chemical hazard!
cals.
W0371A
1. Tilt the radiators panel.

2. Install the air conditioning condenser (2) to the radiators
panel by means of the bolt (1).
Tighten the bolt (1) to 10.1 – 13.6 N·m (7.4 – 10.0 lb ft).
LEIL18TLH0671AB 1

4. Install new O-rings. Connect the compressor hose (1)
and the dryer hose (2) to the air conditioning condenser
(3).
Tighten the fitting of the compressor hose (1) to 32.5 –
39.3 N·m (24.0 – 29.0 lb ft).
Tighten the fitting of the dryer hose (2) to 13.6 –
20.3 N·m (10.0 – 15.0 lb ft).
LEIL18TLH0980AB 2
NOTE: apply the angle orientation to the hoses (1) and (2)
as indicated in figure 3.
LEIL17TLH1351AB 3
51546954_EN 28/11/2018
50.1 [50.200] / 61
5. Charge the air conditioning system. Refer to Air con-

ditioning - Charging (50.200).
LEIL17TLH1157AB 4

8. Start the engine and check for leaks.
51546954_EN 28/11/2018
50.1 [50.200] / 62
Index

Air conditioning - Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Air conditioning - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Air conditioning - Leakage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Air conditioning - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Air conditioning - Pressure test - Example 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Air conditioning - Pressure test Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Air conditioning - Pressure test Example 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Air conditioning - Pressure test Example 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Air conditioning - Service instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Air conditioning - Service instruction - Evacuating the refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Air conditioning - Service instruction - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Air conditioning - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Air-conditioning compressor - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Air-conditioning compressor - Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Air-conditioning compressor - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Air-conditioning compressor - Install - Keyed Shaft Armature Assembly . . . . . . . . . . . . . . . . . . . . . . . 52
Air-conditioning compressor - Install - Rotor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Air-conditioning compressor - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Air-conditioning compressor - Remove - Field Coil Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Air-conditioning compressor - Remove - Rotor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Air-conditioning compressor - Repair - Clutch head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Air-conditioning compressor lines - Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Air-conditioning compressor lines - Vacuum test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Air-conditioning condenser - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Air-conditioning condenser - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Air-conditioning condenser - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Compressor drive belt - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
51546954_EN 28/11/2018
50.1 [50.200] / 63
Compressor drive belt - Tension adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Evaporator/Heater coil - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Expansion valve - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Receiver-dryer - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
51546954_EN 28/11/2018
50.1 [50.200] / 64
51546954_EN 28/11/2018
50.1 [50.200] / 65
PRINTED IN ITALY
51546954_EN 28/11/2018
EN
SERVICE MANUAL
Electrical systems

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
55
Contents
Electrical systems - 55
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
51546954_EN 28/11/2018
55
Harnesses and connectors - 100

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
55.1 [55.100] / 1
Contents
FUNCTIONAL DATA
Electrical components
ECU description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Sensor description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Diode description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lamp description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fuse description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Voltage source description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Ground description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Speaker description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Power outlet description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Relay description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Motor description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Resistor description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Switch description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Solenoid description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Sub-Assembly description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
ECU description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Sensor description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Lamp description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Fuse description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Voltage source description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Ground description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Speaker description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Power outlet description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Relay description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Motor description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Resistor description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Switch description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Solenoid description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Sub-Assembly description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Wiring harnesses
51546954_EN 28/11/2018
55.1 [55.100] / 2
Electrical schematic sheet 02 SH02 - STARTING CIRCUIT (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Electrical schematic sheet 03 SH03 - UCM POWER FUSE (Z-404) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Electrical schematic sheet 04 SH04 - FUSE MODULE (Z-404) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Electrical schematic sheet 08 SH08 - GROUNDING, MAIN CAB (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Electrical schematic sheet 09 SH09 - GROUNDING, ENGINE, CHASSIS AND ROOF (*) . . . . . . . . . . 110
Electrical schematic sheet 10 SH10 - (ECU) CORE ENGINE (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Electrical schematic sheet 11 SH11 - (ECU) ENGINE CONTROL UNIT (*) . . . . . . . . . . . . . . . . . . . . . . . 114
Electrical schematic sheet 12 SH12 - (DENOX) EXHAUST EMISSION CONTROL (*) . . . . . . . . . . . . . 116
Electrical schematic sheet 13 SH13 - (UCM) SHUTTLE LEVER, COOLING FAN REV SW. (*) . . . . . . 118
Electrical schematic sheet 14 SH14 - (UCM) JOYSTICK CONTROL HANDLE & amp; VALVES (*) . . 120
Electrical schematic sheet 15 SH15 - (UCM) PARK BRAKE & amp; CUT OFF VALVES (*) . . . . . . . . . 122
Electrical schematic sheet 16 SH16 - (UCM) STEERING, FOOT THROTTLE, LOAD SENSOR (*) . . 124
Electrical schematic sheet 17 SH17 - (UCM) HYDRAULIC AUXILIARY (*) . . . . . . . . . . . . . . . . . . . . . . . 126
Electrical schematic sheet 18 SH18 - (ADIC) INSTRUMENT CLUSTER (*) . . . . . . . . . . . . . . . . . . . . . . 128
Electrical schematic sheet 19 SH19 - (TCU) TRANSMISSION SOLENOID VALVES AND CONTROLS (*)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Electrical schematic sheet 20 SH20 - MULTIFUNCTION LEVER (LIGHTS AND HORN) (*) . . . . . . . . 132
Electrical schematic sheet 21 SH21 - ROAD LIGHTS (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Electrical schematic sheet 22 SH22 - WORK LIGHTS, DOME LAMP AND BEACON LAMP (*) . . . . . 136
Electrical schematic sheet 23 SH23 - BOOM LIGHTS, BOOM SOCKET, TRAILER SOCKET (*) . . . . 138
Electrical schematic sheet 24 SH24 - MULTIFUNCTION LEVER (WIPER & amp; WASHER) (*) . . . . 140
Electrical schematic sheet 25 SH25 - RADIO, BACK UP ALARM AND CIGAR LIGHTER (*) . . . . . . . 142
Electrical schematic sheet 26 SH26 - COOLING SYSTEM ( COOLING FAN & amp; RELAYS ) (*) . . 144
Electrical schematic sheet 27 SH27 - FLASHER UNIT (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Electrical schematic sheet 28 SH28 - GPS SYSTEM (TELEMATICS UNIT PREDISPOSITION) (*) . . 148
Electrical schematic sheet 29 SH29 - CAN-BUS LINE, DIAGNOSTIC CONNECTOR (*) . . . . . . . . . . . 150
Electrical schematic sheet 30 SH30 - A/C & amp; DRIVE STEPPER MOTOR (*) . . . . . . . . . . . . . . . . . 152
Electrical schematic sheet 31 SH31 - AUTOMATIC GREASE LUBRICATION (*) . . . . . . . . . . . . . . . . . . 154
Electrical schematic sheet 36 SH36 - INTERCONNECTION DIAGRAM (*) . . . . . . . . . . . . . . . . . . . . . . . 156
Electrical schematic sheet 02 SH02 - STARTING CIRCUIT (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Electrical schematic sheet 03 SH03 - UCM POWER FUSE (Z-404) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Electrical schematic sheet 08 SH08 - GROUNDING, MAIN CAB AND ENGINE (*) . . . . . . . . . . . . . . . . 170
Electrical schematic sheet 09 SH09 - GROUNDING, ENGINE, CHASSIS AND ROOF (*) . . . . . . . . . . 172
Electrical schematic sheet 10 SH10 - (ECU) CORE ENGINE (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
51546954_EN 28/11/2018
55.1 [55.100] / 3
Electrical schematic sheet 11 SH11 - (ECU) ENGINE CONTROL UNIT (*) . . . . . . . . . . . . . . . . . . . . . . . 176
Electrical schematic sheet 12 SH12 - (DENOX) EXHAUST EMISSION CONTROL (*) . . . . . . . . . . . . . 178
Electrical schematic sheet 13 SH13 - (UCM) STEERING AND SOLENOID VALVES (*) . . . . . . . . . . . . 180
Electrical schematic sheet 14 SH14 - (UCM) SHUTTLE LEVER (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Electrical schematic sheet 15 SH15 - (UCM) CAB SWITCHES AND PRESSURE SWITCH (*) . . . . . . 184
Electrical schematic sheet 16 SH16 - (UCM) HYDRAULIC AUXILIARY AND BOOM/TELE CUT OFF
VALVE (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Electrical schematic sheet 17 SH17 - (UCM) JOYSTICK CONTROL HANDLE (*) . . . . . . . . . . . . . . . . . 188
Electrical schematic sheet 18 SH18 - (ADIC) INSTRUMENT CLUSTER (*) . . . . . . . . . . . . . . . . . . . . . . 190
Electrical schematic sheet 19 SH19 - (TCU) TRANSMISSION SOLENOID VALVES AND CONTROLS (*)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Electrical schematic sheet 20 SH20 - MULTIFUNCTION LEVER (LIGHTS AND HORN) (*) . . . . . . . . 194
Electrical schematic sheet 21 SH21 - ROAD LIGHTS (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Electrical schematic sheet 22 SH22 - WORK LIGHTS, DOME LAMP AND BEACON LAMP (*) . . . . . 198
Electrical schematic sheet 23 SH23 - BOOM LIGHTS, BOOM SOCKET, TRAILER SOCKET (*) . . . . 200
Electrical schematic sheet 24 SH24 - MULTIFUNCTION LEVER (WIPER & amp; WASHER) (*) . . . . 202
Electrical schematic sheet 25 SH25 - RADIO, BACK UP ALARM AND CIGAR LIGHTER (*) . . . . . . . 204
Electrical schematic sheet 26 SH26 - COOLING SYSTEM ( COOLING FAN & amp; RELAYS ) (*) . . 206
Electrical schematic sheet 27 SH27 - FLASHER UNIT (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Electrical schematic sheet 28 SH28 - GPS SYSTEM (TELEMATICS UNIT PREDISPOSITION) (*) . . 210
Electrical schematic sheet 29 SH29 - CAN-BUS LINE, DIAGNOSTIC CONNECTOR (*) . . . . . . . . . . . 212
Electrical schematic sheet 30 SH30 - A/C & amp; DRIVE STEPPER MOTOR (*) . . . . . . . . . . . . . . . . . 214
Electrical schematic sheet 31 SH31 - AUTOMATIC GREASE LUBRICATION (*) . . . . . . . . . . . . . . . . . . 216
Electrical schematic sheet 40 SH40 - INTERCONNECTION DIAGRAM (*) . . . . . . . . . . . . . . . . . . . . . . . 218
Electrical schema - Electrical schematic circuit color index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Electrical schematic sheet 01 - Power and starting (engine schematics) . . . . . . . . . . . . . . . . . . . . . . . . . 222
Electrical schematic sheet 02 - Engine control unit (ECU) power and vehicle inputs/outputs (engine
schematics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Electrical schematic sheet 03 - After treatment system (Non CAN) (engine schematics) . . . . . . . . . . . 226
Electrical schematic sheet 05 - Engine inputs/outputs (engine schematics) . . . . . . . . . . . . . . . . . . . . . . . 228
Electrical schematic sheet 06 - Fuel injection (engine schematics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Electrical schematic sheet 04 - Engine - Controller Area Network (CAN) (engine schematics) . . . . . . 232
Ground cable
Component localization (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Component localization (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Wire connectors
Component localization - Starting harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Component localization - Starting harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Component localization - Engine and transmission harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Component localization - Engine and transmission harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Component localization - Denox harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Component localization - Denox harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
51546954_EN 28/11/2018
55.1 [55.100] / 4
Component localization - Chassis harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Component localization - Chassis harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Component localization - Cooling fan harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Component localization - Cooling fan harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Component localization - Cab roof harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Component localization - Cab roof harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
Component localization - Main cab harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Component localization - Main cab harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Component localization - Battery cable and ground cable (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
Component localization - Battery cable and ground cable (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
Component localization - Work, road and boom lights harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
Component localization - Work, road and boom lights harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Component localization - Cold starting harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
Component localization - Cold starting harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
Component localization - Ride control harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Component localization - Ride control harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Component localization - Boom float harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Component localization - Boom float harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Component localization - 4th/5th service on boom (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Component localization - 4th/5th service on boom (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Component localization - Auxiliary pressure release harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Component localization - Auxiliary pressure release harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Component diagram 00 Connector X-000 to X-009 (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
51546954_EN 28/11/2018
55.1 [55.100] / 5
51546954_EN 28/11/2018
55.1 [55.100] / 6
Component diagram 00 - Connectors X-9000 to X-9009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 711
Component diagram 04 - Connector X-9040 to X-9049 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 750
51546954_EN 28/11/2018
55.1 [55.100] / 7
Electrical systems - Harnesses and connectors
Electrical components - ECU description

A-001 - ECU (ECU)
Component Type ECU

Wiring frames SHEET 10 SH10 - (ECU) CORE ENGINE
SHEET 11 SH11 - (ECU) ENGINE CONTROL UNIT
Connectors X-912 (Plug) - ECU CORE ENGINE [A-001] (1 928 405 384)
A-002 - UCM 3 (ECU)
Component Type ECU

Wiring frames SHEET 03 SH03 - UCM POWER FUSE (Z-404)
SHEET 13 SH13 - (UCM) SHUTTLE LEVER, COOLING FAN REV SW.
SHEET 14 SH14 - (UCM) JOYSTICK CONTROL HANDLE & amp; VALVES
SHEET 15 SH15 - (UCM) PARK BRAKE & amp; CUT OFF VALVES
SHEET 16 SH16 - (UCM) STEERING, FOOT THROTTLE, LOAD SENSOR
SHEET 17 SH17 - (UCM) HYDRAULIC AUXILIARY
Connectors X-007 (Plug) - GND UCM [A-002] (47365222) X-092B (Receptacle) - UCM3 CN2B
[A-002] (82028495) X-094A (Receptacle) - UCM3 CN4A [A-002] (82028493) X-091B
(Receptacle) - UCM3 CN1B [A-002] (87410946) X-091A (Receptacle) - UCM3
CN1A [A-002] (82016219) X-093A (Receptacle) - UCM3 CN3A [A-002] (84130757)
X-006 (Plug) - GND UCM [A-002] (47365222) X-093B (Receptacle) - UCM3 CN3B
[A-002] (84130760) X-092A (Receptacle) - UCM3 CN2A [A-002] (82028493) X-094B
(Receptacle) - UCM3 CN4B [A-002] (82028495)
A-003 - ADIC LOWLINE (ECU)
Component Type ECU

Wiring frames SHEET 18 SH18 - (ADIC) INSTRUMENT CLUSTER
Connectors X-061 (Receptacle) - ADIC CN2 [A-003] (82016219) X-060 (Receptacle) - ADIC CN1
[A-003] (82028493) X-064 (Plug) - ADIC [A-003] (87691968)
A-004 - FLASHER UNIT (ECU)
Component Type ECU

Wiring frames SHEET 27 SH27 - FLASHER UNIT
Connectors X-091 (Receptacle) - FLASHER UNIT [A-004] (87699386)
A-005 - DRIVE STEPPER MOTOR (ECU)
Component Type ECU

Wiring frames SHEET 30 SH30 - A/C & amp; DRIVE STEPPER MOTOR
Connectors X-045 (Receptacle) - A/C UNIT [A-005] (87694702)
A-006 - RADIO (ECU)
Component Type ECU

Wiring frames SHEET 25 SH25 - RADIO, BACK UP ALARM AND CIGAR LIGHTER
Connectors X-055 (Receptacle) - RADIO [A-006] (87709371) X-056 (Receptacle) - RADIO
[A-006] (87709660) X-951 (Plug) - JACK ANTENNAS [A-006]
A-007 - TRANSMISSION CONTROL UNIT (TCH90) (ECU)
Component Type ECU

Wiring frames SHEET 19 SH19 - (TCU) TRANSMISSION SOLENOID VALVES AND CONTROLS
51546954_EN 28/11/2018
55.1 [55.100] / 8
Connectors X-089 (Receptacle) - TRANSMISSION CONTROL UNIT (TCH90 [A-007] (47715498)
A-009 - TIMER CIRCUIT (ECU)
Component Type ECU

Wiring frames SHEET 24 SH24 - MULTIFUNCTION LEVER (WIPER & amp; WASHER)
Connectors X-034 (Receptacle) - WIPER TIMER CONNECTOR [A-009] (87733594)
A-010 - TELEMATICS (PREDISPOSITION) (ECU)
Component Type ECU

Wiring frames SHEET 28 SH28 - GPS SYSTEM (TELEMATICS UNIT PREDISPOSITION)
Connectors X-090 (Receptacle) - TELEMATICS [A-010] (87700156)
A-011 - ANTENNAS (ECU)
Component Type ECU

A-020 - SCR DOWNSTREAM (ECU)
Component Type ECU

Wiring frames SHEET 12 SH12 - (DENOX) EXHAUST EMISSION CONTROL
Connectors X-885 (Receptacle) - SCR DOWNSTREAM [A-020] (84190317)
A-021 - DOC UPSTREAM (ECU)
Component Type ECU

Connectors X-887 (Receptacle) - DOC UPSTREAM [A-021] (84190317)
A-022 - NH3 ECU (ECU)
Component Type ECU

Connectors X-888 (Receptacle) - NH3 ECU [A-022] (84146686)
A-023 - REDUCTION AGENT (SUPPLY MODULE) (ECU)
Component Type ECU

Connectors X-915 (Receptacle) - REDUCTION AGENT (SUPPLY MODULE) [A-023] (84152570)
A-025 - AUTOMATIC GREASE LUBRICATION PUMP CONTROLLER (ECU)
Component Type ECU

Wiring frames SHEET 31 SH31 - AUTOMATIC GREASE LUBRICATION
A-VIRT001 - Custom Component (ECU)
Component Type ECU

51546954_EN 28/11/2018
55.1 [55.100] / 9
Electrical components - Sensor description

B-001 - SCR UPSTREAM EXHAUST GAS TEMPERATURE SENSOR (T6) (Sensor)
Component Type Sensor

Connectors X-905 (Receptacle) - SCR UPSTREAM EXHAUST GAS TEMPERA [B-001]
(84532147)
B-002 - SCR DOWNSTREAM EXHAUST GAS TEMPERATURE SENSOR (T7) (Sensor)

Connectors X-906 (Receptacle) - SCR DOWNSTREAM EXHAUST GAS TEMPE [B-002]
(84532147)
B-003 - DOC UPSTREAM EXHAUST GAS TEMPERATURE SENSOR (T4) (Sensor)

Connectors X-886 (Receptacle) - DOC UPSTREAM EXHAUST GAS TEMPERA [B-003]
(87709793)
B-004 - DEF QUALITY-SCR TANK LEVEL & TEMP SENSOR (Sensor)

Connectors X-889 (Plug) - DEF QUALITY-SCR TANK LEVEL & [B-004] (87688719)
B-005 - NH3 SENSOR (Sensor)

B-006 - NOX SENSOR W/ECU (Sensor)


B-008 - COMB AIR & HUMIDITY SENSOR (Sensor)

Wiring frames SHEET 11 SH11 - (ECU) ENGINE CONTROL UNIT
Connectors X-908 (Receptacle) - COMB AIR & HUMIDITY SENSOR [B-008] (87709809)
B-009 - W.I.F. SENSOR (Sensor)

Connectors X-242 (Receptacle) - W.I.F. SENSOR [B-009] (87709663)
51546954_EN 28/11/2018
55.1 [55.100] / 10
B-010 - PRESSURE SWITCH (Sensor)

Connectors X-938 (Plug) - PRESSURE SWITCH (TCU) [B-010] (87687239)
B-011 - TRANSM.TEMP.SENSOR (Sensor)

Connectors X-937 (Receptacle) - TRASMISSION TEMPERETURE SENSOR [B-011] (87694651)
B-012 - REAR AXLE SENSOR (Sensor)

Wiring frames SHEET 16 SH16 - (UCM) STEERING, FOOT THROTTLE, LOAD SENSOR
Connectors X-008 (Receptacle) - REAR AXLE SENSOR [B-012] (47564764)
B-013 - FRONT AXLE SENSOR (Sensor)

Connectors X-009 (Receptacle) - FRONT AXLE SENSOR [B-013] (47564764)
B-014 - TRANS.INPUT SPEED SENSOR (Sensor)

Connectors X-939 (Plug) - TRANSMISSION INPUT SPEED SENSOR [B-014] (84062580)
B-015 - BOOM RETRACTED PROX. SWITCH (Sensor)

Wiring frames SHEET 14 SH14 - (UCM) JOYSTICK CONTROL HANDLE & amp; VALVES
Connectors X-138 (Receptacle) - BOOM RETRACTED PROX. SWITCH [B-015] (84074635)
B-016 - BOOM UP PROX. SWITCH (Sensor)

Connectors X-111 (Receptacle) - BOOM UP PROX SW. [B-016] (47564764)
B-017 - TELESCOPIC CUT OFF (Sensor)

Wiring frames SHEET 15 SH15 - (UCM) PARK BRAKE & amp; CUT OFF VALVES
Connectors X-113 (Plug) - CUTOFF BOOM/TILT PRESS. SENSOR [B-017] (84146442)
B-018 - BOOM LOW PROX. SWITCH (Sensor)

Connectors X-110 (Receptacle) - BOOM LOW PROX.SWITCH [B-018] (87695564)
B-019 - PARK BRAKE PRESS SENSOR (Sensor)

Connectors X-115 (Plug) - PARK BRAKE PRESS. SENSOR [B-019] (84146442)
51546954_EN 28/11/2018
55.1 [55.100] / 11
B-020 - FOOT THROTTLE SENSOR SW. (Sensor)

Connectors X-112 (Receptacle) - ELECTRONIC FOOT THROTTLE [B-020] (84398823)
B-021 - BRAKE BOOSTER PRESS. SENSOR (Sensor)

Connectors X-116 (Plug) - BRAKE BOOSTER PRESS. SENSOR [B-021] (84146442)
B-022 - TRAILER BRAKE PRESSURE SW. (N.C.) OPEN 9 BAR FALLING (Sensor)

Connectors X-117B.1 (Receptacle) - TRAILER BRAKE PRESSURE SW [B-022] (87581782)
X-117B.2 (Receptacle) - TRAILER BRAKE PRESSURE SW [B-022] (87581782)
B-023 - BRAKE FLUID LEVEL (Sensor)

Connectors X-221A (Plug) - BRAKE FLUID LEVEL [B-023] (87581782)X-221 (Plug) - BRAKE
FLUID LEVEL [B-023] (87581782)
B-024 - AIR CLEANER SWITCH (Sensor)

Connectors X-223 (Receptacle) - AIR CLEANER [B-024] (87581782) X-224 (Receptacle) - AIR
CLEANER [B-024] (87581782)
B-025 - FILTER PRESSURE SWITCH (Sensor)

Connectors X-225 (Plug) - FILTER PRESSURE SWITCH [B-025] (82012083)
B-026 - PRESS. SW.TELE OUT (N.C.) OPEN 5 BAR RISING (Sensor)

Connectors X-956 (Receptacle) - PRESS. SW.TELE OUT [B-026] (82012083)
B-028 - THERMOSTAT (Sensor)

Connectors X-054 (Receptacle) - THERMOSTAT [B-028] (84136442)
B-029 - TRANS.OUTPUT SPEED SENSOR (Sensor)

Connectors X-927 (Plug) - TRANS.OUTPUT SPEED SENSOR [B-029] (84062580)
B-030 - RAILPRESSURE SENSOR (RDS) (Sensor)

51546954_EN 28/11/2018
55.1 [55.100] / 12
Connectors X-806 (Plug) - RAIL PRESSURE SENSOR (RDS) [B-030] (1C1013187)
B-031 - INCREMENT SPEED SENSOR (CRANKSHAFT) (DG6 INCR.) (Sensor)

Connectors X-808 (Plug) - INCREMENT SPEED SENSOR (CRANKSHA [B-031] (1C1016487)
B-032 - SEGMENT SPEED SENSOR (CAMSHAFT) (DG6 SEGM.) (Sensor)

Connectors X-809 (Plug) - SEGMENT SPEED SENSOR (CAMSHAFT) [B-032] (1C1016487)
B-033 - FUEL TEMPERATURE SENSOR (KTF) (Sensor)

Connectors X-810 (Receptacle) - (KTF) FUEL TEMPERATURE SENSOR [B-033] (5802341064)
B-034 - COOLANT TEMPERATURE SENSOR (WTF) (Sensor)

Connectors X-811 (Receptacle) - (WTF) COOLANT TEMPERATURE SENSOR [B-034]
(5802341064)
B-035 - OIL PRESSURE SENSOR & OIL TEMPERATURE SENSOR (ODFT) (Sensor)

Connectors X-812 (Plug) - OIL PRESSURE SENSOR & OIL TE [B-035] (1C1013287)
B-036 - BOOST PRESSURE SENSOR & AIR TEMPERATURE SENSOR (ODFT) (Sensor)

Connectors X-813 (Plug) - BOOST PRESSURE SENSOR & AIR [B-036] (1C1013287)
B-037 - BOOM LOWERING PRESSURE SENSOR (Sensor)

Connectors X-720 (Receptacle) - BOOM LOWERING PRESSURE SENSOR [B-037] (84078681)
B-038 - BOOM RISING PRESSURE SENSOR (Sensor)

Connectors X-721 (Receptacle) - BOOM RISING PRESSURE SENSOR [B-038] (84078681)
B-039 - PRESS SW TILT DOWN (N.C) OPEN 3 BAR RISING (Sensor)

Connectors X-123 (Plug) - PRESS SW TILT DOWN [B-039] (82012083)
B-040 - PRESS SW TILT UP (N.C.) OPEN 3 BAR RISING (Sensor)

51546954_EN 28/11/2018
55.1 [55.100] / 13
Connectors X-119 (Plug) - PRESS SW TILT UP [B-040] (82012083)
B-041 - PRESS SWT BOOM LOWER (N.C.) OPEN 3 BAR RISING (Sensor)

Connectors X-118 (Plug) - PRESS SW BOOM LOWER [B-041] (82012083)
B-042 - FUEL LEVEL SENSOR (Sensor)

Connectors X-423 (Receptacle) - FUEL LEVEL SENSOR [B-042] (82012083)
B-043 - BOOM/TILT CUT-OFF PRESS. SENSOR (Sensor)

Connectors X-114 (Plug) - BOOM CUT OFF PRESS. SENSOR [B-043] (84146442)
51546954_EN 28/11/2018
55.1 [55.100] / 14
Electrical components - Diode description

D-005 - TRAILER BRAKE VALVE DIODE (Diode)
Component Type Diode

51546954_EN 28/11/2018
55.1 [55.100] / 15
Electrical components - Lamp description

E-001 - RH FRONT LIGHT (Lamp)
Component Type Lamp

Wiring frames SHEET 21 SH21 - ROAD LIGHTS
E-002 - LH FRONT LIGHT (Lamp)
Component Type Lamp

E-003 - LH REAR LIGHT (Lamp)
Component Type Lamp

E-004 - RH REAR LIGHT (Lamp)
Component Type Lamp

E-005 - NUMBER PLATE LIGHT (Lamp)
Component Type Lamp

Connectors X-005 (Plug) - NUMBER PLATE LIGHT [E-005] (82012083)
E-006 - DOME LAMP (Lamp)
Component Type Lamp

Wiring frames SHEET 22 SH22 - WORK LIGHTS, DOME LAMP AND BEACON LAMP
Connectors X-040A (Receptacle) - DOME LAMP [E-006] (87691425) X-040B (Receptacle) -
DOME LAMP [E-006] (87691425)
E-007 - RIGHT BOOM LIGHT (Lamp)
Component Type Lamp

Wiring frames SHEET 23 SH23 - BOOM LIGHTS, BOOM SOCKET, TRAILER SOCKET
Connectors X-011B (Receptacle) - RH BOOM LIGHT [E-007] (82012083)
E-008 - LEFT BOOM LIGHT (Lamp)
Component Type Lamp

Connectors X-011A (Receptacle) - LH BOOM LIGHT [E-008] (82012083)
E-009 - RH FRONT WORK LIGHT (CAB) (Lamp)
Component Type Lamp

Connectors X-032 (Plug) - RH FRONT WORK LIGHT [E-009] (82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 16
E-010 - LH FRONT WORK LED LIGHT (CAB) OPT. (Lamp)
Component Type Lamp

Connectors X-028 (Plug) - LH FRONT WORK LED LIGHT (CAB) OP [E-010] (82012083)
E-011 - LH FRONT WORK LIGHT (CAB) (Lamp)
Component Type Lamp

Connectors X-033 (Plug) - LH FRONT WORK LIGHT [E-011] (82012083)
E-012 - RH FRONT WORK LED LIGHT (CH) OPT. (Lamp)
Component Type Lamp

Connectors X-081 (Receptacle) - RH FRONT WORK LED LIGHT (CH) OPT [E-012] (82012083)
E-013 - RH FRONT WORK LED LIGHT (CH) OP. (Lamp)
Component Type Lamp

E-014 - RH REAR WORK LIGHT (Lamp)
Component Type Lamp

Connectors X-069 (Receptacle) - RH REAR WORK LIGHT [E-014] (82012083)
E-015 - LH REAR WORK LIGHT (Lamp)
Component Type Lamp

Connectors X-068 (Receptacle) - LH REAR WORK LIGHT [E-015] (82012083)
E-016 - A/C SWITCH ILLUMINATION (Lamp)
Component Type Lamp

Connectors X-051 (Plug) - A/C SWITCH ILLUMINATION [E-016] (84278792)
E-017 - ROTATING BEACON LAMP (Lamp)
Component Type Lamp

Connectors X-035 (Receptacle) - ROTATING BEACON [E-017] (87691950)
E-018 - PICK-UP HITCH LED WORK LIGHT (Lamp)
Component Type Lamp

Connectors X-074 (Receptacle) - PICK-UP HITCH LED WORK LIGHT CON [E-018] (82012083)
E-021 - LH POSITION LED LIGHT (Lamp)
Component Type Lamp

Connectors X-021 (Plug) - LH POSITION LED LIGHT [E-021] (82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 17
E-023 - RH POSITION LED LIGHT (Lamp)
Component Type Lamp

Connectors X-023 (Plug) - [E-023] (82012083)
E-024 - LAMP (Lamp)
Component Type Lamp

51546954_EN 28/11/2018
55.1 [55.100] / 18
Electrical components - Fuse description

F-001 - UCM (+12VA)(+12VB) (Fuse)
Component Type Fuse

F-002 - UCM (+12VS2)(+12VS1) (Fuse)
Component Type Fuse

F-003 - UCM(+12VU1)(+12VU2) (Fuse)
Component Type Fuse

F-004 - UCM+12VH1 (Fuse)
Component Type Fuse

F-005 - UCM +12VM (Fuse)
Component Type Fuse

F-006 - UCM (+12VF3)(+12VH) (+12VD) (Fuse)
Component Type Fuse

F-007 - UCM +12VT1 (Fuse)
Component Type Fuse

F-008 - UCM (+12VF1)(+12VF2) (Fuse)
Component Type Fuse

F-009 - DECLUTCH SERV. BRAKE SW (Fuse)
Component Type Fuse

F-010 - COOLING FAN REV (Fuse)
Component Type Fuse

F-011 - STEERING MODE SELECTOR SW (Fuse)
Component Type Fuse

Wiring frames SHEET 04 SH04 - FUSE MODULE (Z-404)
51546954_EN 28/11/2018
55.1 [55.100] / 19
F-012 - CONTROL HANDLE (Fuse)
Component Type Fuse

F-013 - HYDRAULIC AUX ENABLE SW (Fuse)
Component Type Fuse

F-014 - ROAD/WORK MODE (Fuse)
Component Type Fuse

F-015 - CONTINOUS AUX FLOW SWITCH (Fuse)
Component Type Fuse

F-016 - BOOM RIDE/FLOAT SWITCH (Fuse)
Component Type Fuse

F-017 - BOOM UP/LOW/RETRACT PROX SW (Fuse)
Component Type Fuse

F-018 - SPARE (Fuse)
Component Type Fuse

F-019 - REAR AXLE LOAD SENSOR (Fuse)
Component Type Fuse

F-020 - UCM +12VP (Fuse)
Component Type Fuse

F-021 - 5TH FRONT AND BOOM SOCKET (Fuse)
Component Type Fuse

F-022 - REAR HYDR AUX SW (Fuse)
Component Type Fuse

F-023 - FRONT WIPER AND TIMER (Fuse)
Component Type Fuse

51546954_EN 28/11/2018
55.1 [55.100] / 20
F-024 - ROOF WIPER MOTOR (Fuse)
Component Type Fuse

F-025 - REAR WIPER MOTOR (Fuse)
Component Type Fuse

F-026 - LOW BEAM HEAD LIGHTS (Fuse)
Component Type Fuse

F-027 - HIGH BEAM HEAD LIGHTS (Fuse)
Component Type Fuse

F-028 - BOOM WORK LIGHTS (Fuse)
Component Type Fuse

F-029 - FRONT WORK LIGHTS (Fuse)
Component Type Fuse

F-030 - REAR WORK LIGHTS (Fuse)
Component Type Fuse

F-031 - A/C CONTROL UNIT (Fuse)
Component Type Fuse

F-032 - RADIO (Fuse)
Component Type Fuse

F-033 - A/C AND FAN MOTOR SWITCH (Fuse)
Component Type Fuse

F-034 - ROAD LIGHTS AND NUMBER PLATE LIGHTS (Fuse)
Component Type Fuse

F-035 - FRONT ROAD LIGHTS (Fuse)
Component Type Fuse

51546954_EN 28/11/2018
55.1 [55.100] / 21
F-036 - ECU / WIF (Fuse)
Component Type Fuse

F-037 - BRAKE FLUID LEVEL AND ADIC/ TELEMATIC KEY ON (Fuse)
Component Type Fuse

F-038 - TRANSMISSION CONTROLLER (Fuse)
Component Type Fuse

F-039 - SEAT COMPRESSOR (Fuse)
Component Type Fuse

F-040 - FLASHER UNIT AND MULTIFUNCTION LEVER (Fuse)
Component Type Fuse

F-041 - CAB SWITCHES BACKLIGHT (Fuse)
Component Type Fuse

F-042 - +30 INSTRUMENT CLUSTER & DIAGN.CONN. (Fuse)
Component Type Fuse

F-043 - HORN AND BACK UP ALARM (Fuse)
Component Type Fuse

F-044 - MULTIFUNCTION LEVER (Fuse)
Component Type Fuse

F-045 - CAB POWER SOCKET (Fuse)
Component Type Fuse

F-046 - ROTATING BEACON (Fuse)
Component Type Fuse

F-047 - DOME LAMP AND RADIO (Fuse)
Component Type Fuse

51546954_EN 28/11/2018
55.1 [55.100] / 22
F-048 - CIGAR LIGHTER (Fuse)
Component Type Fuse

F-049 - A/C CLUTCH RELAY (Fuse)
Component Type Fuse

F-050 - FLASHER AND WARNING SWITCH (Fuse)
Component Type Fuse

F-051 - BOOM RETRACT PROX SWITCH (Fuse)
Component Type Fuse

F-053 - UCM (+12VR) (Fuse)
Component Type Fuse

F-054 - MANUAL/SEMI AUTO GEAR SWITCH (Fuse)
Component Type Fuse

F-056 - SEAT HEATING (Fuse)
Component Type Fuse

F-057 - AUTOMATIC GREASE LUBRICATION (Fuse)
Component Type Fuse

Component Type Fuse

Wiring frames SHEET 02 SH02 - STARTING CIRCUIT
F-062 - FUEL FILTER HEATER FUSE (Fuse)
Component Type Fuse

F-063 - AUX. RELAY FPT FUSE (Fuse)
Component Type Fuse

F-064 - CRANKING FUSE (Fuse)
Component Type Fuse

51546954_EN 28/11/2018
55.1 [55.100] / 23
F-065 - FUSE DENOX SENSOR (Fuse)
Component Type Fuse

F-066 - FUSE PLUG C (Fuse)
Component Type Fuse

F-067 - FUSE LOWER FAN #1 (Fuse)
Component Type Fuse

Wiring frames SHEET 26 SH26 - COOLING SYSTEM ( COOLING FAN & amp; RELAYS )
F-068 - FUSE UPPER FAN #2 (Fuse)
Component Type Fuse

F-069 - A/C UNIT FUSE (Fuse)
Component Type Fuse

Connectors X-954 (Receptacle) - A/C FUSE MODULE [F-069] (87581782) X-954A (Receptacle)
- A/C FUSE MODULE [F-069] (87581782)
F-070 - BATTERY ISOLATOR FUSE (Fuse)
Component Type Fuse

F-071 - TCU +30 (Fuse)
Component Type Fuse

F-100 - POWER TO CAB (Fuse)
Component Type Fuse

Component Type Fuse

F-300 - COLD START FUSE (Fuse)
Component Type Fuse

F-400 - FAN POWER MODULE (Fuse)
Component Type Fuse

F-500 - ECU POWER (Fuse)
Component Type Fuse

51546954_EN 28/11/2018
55.1 [55.100] / 24
Component Type Fuse

51546954_EN 28/11/2018
55.1 [55.100] / 25
Electrical components - Voltage source description

G-001 - -BATTERY - (Voltage source)
Component Type Voltage source

Connectors X-419 (Plug) - BATTERY NEGATIVE (G-001) [G-001] (84308731)
G-002 - ALTERNATOR (Voltage source)

Connectors X-236 (Plug) - ALTERNATOR B+ [G-002] (47737890) X-237 (Receptacle) -
ALTERNATOR D+ [G-002] (87616203)
51546954_EN 28/11/2018
55.1 [55.100] / 26
Electrical components - Ground description

GND-001 - ENGINE GROUND 1 (Ground)
Component Type Ground


Wiring frames SHEET 09 SH09 - GROUNDING, ENGINE, CHASSIS AND ROOF
GND-003 - CHASSIS GROUND 1 (Ground)


GND-005 - MAIN CAB GROUND 1 (Ground)

Wiring frames SHEET 08 SH08 - GROUNDING, MAIN CAB

Wiring frames SHEET 08 SH08 - GROUNDING, MAIN CAB
GND-007 - ROOF GROUND 1 (Ground)


GND-009 - GROUND GRID HEATER (Ground)

GND-010 - GROUND FILTER HEATER (Ground)

GND-011 - ENGINE GROUND STUD (Ground)

51546954_EN 28/11/2018
55.1 [55.100] / 27
GND-012 - FRAME GROUND STUD (Ground)

GND-013 - CAB GROUND STUD (Ground)

GND-VIRT-001 - (Ground)

GND-VIRT-002 - (Ground)

Wiring frames SHEET 13 SH13 - (UCM) SHUTTLE LEVER, COOLING FAN REV SW.
GND-VIRT-003 - CASE GND STARTER MOTOR UNIT (Ground)

51546954_EN 28/11/2018
55.1 [55.100] / 28
Electrical components - Speaker description

H-001 - RH SPEAKER (Speaker)
Component Type Speaker

Connectors X-043-2 (Receptacle) - RH SPEAKER [H-001] (87691425) X-043-1 (Plug) - RH
SPEAKER [H-001] (87680382)
H-002 - LH SPEAKER (Speaker)

Connectors X-044-2 (Receptacle) - LH SPEAKER [H-002] (87691425) X-044-1 (Plug) - LH
SPEAKER [H-002] (87680382)
H-003 - BACK UP ALARM (Speaker)

H-004 - HORN (Speaker)

Connectors X-04B_S (Receptacle) - HORN [H-004] (87581782) X-004A_S (Receptacle) - HORN
[H-004] (87581782)
H-VIRT-001 - (Speaker)

Connectors X-10_S (Receptacle) - BACK-UP ALARM [H-VIRT-001] (87708145)
51546954_EN 28/11/2018
55.1 [55.100] / 29
Electrical components - Power outlet description

J-001 - BOOM SOCKET (Power outlet)
Component Type Power outlet

Connectors X-218B (Receptacle) - BOOM SOCKET [J-001] (87581782) X-218A (Receptacle)
- BOOM SOCKET [J-001] (87581782)
J-002 - BOOM SOCKET REELING (Power outlet)

Wiring frames SHEET 17 SH17 - (UCM) HYDRAULIC AUXILIARY
Connectors X-202-1 (Receptacle) - BOOM SOCKET REELING [J-002] (87581782) X-202-2
(Receptacle) - BOOM SOCKET REELING [J-002] (87581782) X-204-2 (Receptacle)
- BOOM SOCKET REELING [J-002] (87581782) X-204-1 (Receptacle) - BOOM
SOCKET REELING [J-002] (87581782)
J-003 - CIGAR LIGHTER (Power outlet)

Connectors X-053 (Receptacle) - CIGAR LIGHTER [J-003] (82944110) X-053A (Receptacle)
- CIGAR LIGHTER [J-003] (87581782)
J-004A - TRAILER SOCKET EU (Power outlet)

Connectors X-022A-EUR (Receptacle) - TRAILER SOCKET EU [J-004A] (84185564)
J-004B - TRAILER SOCKET NA (Power outlet)

Connectors X-022A-NA (Plug) - TRAILER SOCKET NA [J-004B] (84531642)
J-005 - POWER SOCKET 25A (Power outlet)

Connectors X-140/30 (Receptacle) - POWER SOCKET [J-005] (87705127) X-140/31
(Receptacle) - POWER SOCKET 25A [J-005] (87705127)
51546954_EN 28/11/2018
55.1 [55.100] / 30
Electrical components - Relay description

K-001 - LOW BEAM RELAY (Relay)
Component Type Relay

Wiring frames SHEET 20 SH20 - MULTIFUNCTION LEVER (LIGHTS AND HORN)
K-002 - HIGH BEAM RELAY (Relay)

K-003 - HORN RELAY (Relay)

K-004 - BACKUP ALARM RELAY (Relay)

K-005 - SEAT HEATING RELAY (Relay)

K-006 - ROAD LIGHTS RELAY (Relay)

K-007 - UCM RELAY (Relay)

K-008 - IGNITION RELAY (Relay)

K-009 - SPARE (Relay)

K-010 - FAN - 4TH SPEED UNIT RELAY (Relay)

K-011 - GRID HEATER RELAY (Relay)

51546954_EN 28/11/2018
55.1 [55.100] / 31
Connectors X-217 (Plug) - +12 GRID-HEATER [K-011] (84123928) X-215 (Receptacle) - GRID
HEATER RELAY [K-011] (82012083) X-222 (Plug) - 87 GRID HEATER RELAY
[K-011] (84123928)
K-012 - BATTERY ISOLATOR (Relay)

Connectors X-238 (Plug) - BATTERY ISOLATOR [K-012] (87687242) X-891 (Plug) - RELAY
BATTERY DISCONNECT [K-012] (84280975)
K-013 - STARTER RELAY (Relay)

K-014 - FUEL FILTER HEATER RELAY (Relay)

K-015 - AUX. RELAY FPT RELAY (Relay)

K-016 - A/C CLUTCH RELAY (Relay)

K-017 - STARTER CONTROL RELAY (Relay)

K-018 - CRANK INTERLOCK RELAY (Relay)

K-019 - ON-OFF LOWER FAN#1 RELAY (Relay)

K-020 - REVERSE LOWER FAN#1 RELAY (Relay)

K-021 - ON-OFF UPPER FAN#2 RELAY (Relay)

K-022 - REVERSE UPPER FAN#2 RELAY (Relay)

51546954_EN 28/11/2018
55.1 [55.100] / 32
Electrical components - Motor description

M-001 - A/C STEPPER MOTOR 12/24V (Motor)
Component Type Motor

Connectors X-046 (Receptacle) - A/C ACTUATOR [M-001] (84265223)
M-002 - FRONT WIPER MOTOR (CAB) (Motor)

Connectors X-201 (Receptacle) - FRONT WIPER MOTOR [M-002] (87688719)
M-003 - REAR WIPER MOTOR (Motor)

Connectors X-039 (Receptacle) - REAR WIPER MOTOR [M-003] (87688719)
M-004 - FRONT WASHER MOTOR (Motor)

Connectors X-047 (Plug) - FRONT WASHER MOTOR [M-004] (87691950)
M-005 - ROOF WIPER MOTOR (Motor)

Connectors X-036 (Receptacle) - ROOF WIPER MOTOR [M-005] (87688719)
M-006 - FAN MOTOR (Motor)

Connectors X-058A (Receptacle) - FAN MOTOR [M-006] (84335034)
M-007 - STARTER MOTOR UNIT (Motor)

Connectors X-232 (Receptacle) - STARTER SOLENOID [M-007] (82944111)
M-008 - LOWER COOLING FAN 1 (Motor)

Connectors X-025 (Receptacle) - COOLING FAN 1 [M-008] (87679438)
M-009 - UPPER COOLING FAN 2 (Motor)

51546954_EN 28/11/2018
55.1 [55.100] / 33
M-VIRT001 - (Motor)

M-VIRT002 - (Motor)

M-VIRT003 - (Motor)

M-VIRT004 - M (Motor)

M-VIRT005 - Motor (Motor)



51546954_EN 28/11/2018
55.1 [55.100] / 34
Electrical components - Resistor description

R-001 - FUEL PREFILTER HEATER (Resistor)
Component Type Resistor

Connectors X-429 (Receptacle) - FUEL HEATER [R-001] (87679438)
R-002 - FUEL FILTER HEATER (Resistor)

R-003 - GRID HEATER (Resistor)

Connectors X-432 (Plug) - GRID HEATER [R-003] (84123928) X-431 (Plug) - GRID HEATER
[R-003] (84123928)
R-004 - POTENTIOMETER A/C TEMP (Resistor)

Connectors X-050 (Plug) - POTENTIOMETER A/C TEMP [R-004] (87493513)
R-005 - RESISTOR (Resistor)

Connectors X-138.R (Receptacle) - RESISTOR [R-005] (87696093)
R-006 - CAN BUS TERMINATING (Resistor)

Connectors X-910 (Plug) - CAN BUS TERMINATING [R-006] (87687242)
R-007 - CERAMIC RESISTOR (Resistor)

Connectors X-058 (Receptacle) - CERAMIC RESISTOR [R-007] (84279647)
R-008 - 560 Ohm (Resistor)


51546954_EN 28/11/2018
55.1 [55.100] / 35
R-010 - 2,2 KOhm (Resistor)




R-VIRT001 - (Resistor)


R-VIRT004 - R1 (Resistor)



R-VIRT007 - Resistor (Resistor)



51546954_EN 28/11/2018
55.1 [55.100] / 36





R-VIRT030 - 100K Ohm (Resistor)

R-VIRT031 - 120 OHM (Resistor)

R-VIRT032 - 120 Ohms (Resistor)

51546954_EN 28/11/2018
55.1 [55.100] / 37
Electrical components - Switch description

S-001 - BATTERY ISOLATOR SWITCH (Switch)
Component Type Switch

Connectors X-094 (Receptacle) - BATTERY ISOLATOR SWITCH [S-001] (84819781)
S-002 - IGNITION KEY SWITCH (Switch)

Connectors X-427A (Plug) - IGNITION SWITCH [S-002] (47663138) X-427B (Plug) - IGNITION
KEY SWITCH [S-002] (87714250)
S-003 - BEACON LIGHT SWITCH (Switch)

Connectors X-072 (Receptacle) - ROTATING BEACON LIGHT SWITCH [S-003] (84819781)
S-005 - REAR LED WORK LIGHTS SWITCH (Switch)

Connectors X-071 (Receptacle) - REAR WORKLIGHT SWITCH [S-005] (84819781)
S-006 - ROOF WIPER SWITCH (Switch)

Connectors X-073 (Receptacle) - ROOF WIPER MOTOR SWITCH [S-006] (84819781)
S-007 - 5TH FRONT HYDR AUXILIARY SWITCH (Switch)

Connectors X-075 (Receptacle) - 5TH FRONT HYDR AUXILIARY SWITCH [S-007] (84819781)
S-008 - BOOM LIGHTS SWITCH (Switch)

Connectors X-077 (Receptacle) - BOOM WORKING LIGHT SWITCH [S-008] (84819781)
S-009 - HAZARD WARNING SWITCH (Switch)

Connectors X-076 (Receptacle) - HAZARD WARNING SWITCH [S-009] (84819781)
S-010 - FRONT LED WORKLIGHTS SWITCH (Switch)

Connectors X-070 (Receptacle) - FRONT WORKING LIGHTS SWITCH [S-010] (84819781)
51546954_EN 28/11/2018
55.1 [55.100] / 38
S-011 - FAN SWITCH (Switch)

Connectors X-059 (Receptacle) - FAN SWITCH [S-011] (84279647)
S-013 - STEERING MODE SELECTOR SWITCH (Switch)

Connectors X-067 (Receptacle) - STEERING MODE SELECTOR SW [S-013] (47398305)
S-014 - PEDAL BRAKE SWITCH (Switch)

Connectors X-065 (Receptacle) - PEDAL BRAKE SW [S-014] (87687242)
S-018 - REAR HYDRAULIC AUXILIARY SWITCH (Switch)

Connectors X-038 (Receptacle) - REAR HYDRA. AUX. SWITCH [S-018] (84819781)
S-019 - BOOM SOCKET SWITCH (Switch)

Connectors X-080 (Receptacle) - BOOM POWER SOCKET SWITCH [S-019] (84819781)
S-020 - DISPLAY NAVIGATION ENTER/HOME (Switch)

Connectors X-082 (Receptacle) - DISPLAY ENTER/HOME [S-020] (84819781)
S-021 - DISPLAY NAVIGATION UP/DOWN (Switch)

Connectors X-083 (Receptacle) - DISPLAY PAGE UP/DOWN [S-021] (84819781)
S-022 - DECLUTCH BY SERVICE BRAKE ENABLE (Switch)

Connectors X-085 (Receptacle) - DECLUTCH BY SERVICE BRAKE [S-022] (84819781)
S-023 - MANUAL /SEMI AUTO GEAR SWITCH (Switch)

Connectors X-126 (Receptacle) - MANUAL /SEMI AUTO GEAR SWITCH [S-023] (84819781)
S-025 - COOLING FAN REV SWITCH (Switch)

Connectors X-088 (Receptacle) - COOLING REVERSIABLE FAN SWITCH [S-025] (84819781)
51546954_EN 28/11/2018
55.1 [55.100] / 39
S-026 - RIDE CTRL/BOOM FLOAT SWITCH (Switch)

Connectors X-092 (Receptacle) - RIDE CTRL/BOOM FLOAT SWITCH [S-026] (84819781)
S-027 - ROAD/WORK MODE SWITCH (Switch)

Connectors X-093 (Receptacle) - ROAD/WORK MODE SWITCH [S-027] (84819781)
S-028 - REAR AXLE LOAD SENSOR (Switch)

Connectors X-084 (Receptacle) - REAR AXLE LOAD SENSOR [S-028] (87695564)
S-029 - SEAT SWITCH, AIR SUSPENSION AND HEATING (Switch)

Connectors X-057 (Receptacle) - SEAT SWITCH & AIR SUSPENSION [S-029] (47401066)
S-030 - LOAD MOMENT CONTROL OVERRIDE SWITCH (Switch)

Connectors X-980-1 (Plug) - LLMC CUT BYPASS [S-030] (87734169) X-980-2 (Plug) - LLMC
CUT BYPASS [S-030] (87734169)
S-033 - HYDR AUXILLARY ENABLE SWITCH (Switch)

Connectors X-102 (Receptacle) - HYDR AUXILLARY ENABLE SWITCH [S-033] (84819781)
S-034 - CONTINOUS FLOW AUX SW. (Switch)

Connectors X-086 (Receptacle) - CONTINUOUS FLOW AUX SWITCH [S-034] (84819781)
S-035 - A/C SWITCH (Switch)

Connectors X-052 (Plug) - A/C SWITCH [S-035] (87736481)
S-036 - FRONT AUXILIARY PRESS. RELEASE SWITCH (Switch)

Connectors X-037 (Receptacle) - FRONT AUXILIARY PRESS. RELEASE S [S-036] (84819781)
S-037 - MULTIFUNCTION LEVER (LIGHTS AND HORN) (Switch)

Connectors X-063 (Receptacle) - MULTIFUNCTION LEVER (LIGHTS & amp [S-037] (87702231)
51546954_EN 28/11/2018
55.1 [55.100] / 40
S-038 - MULTIFUNCTION LEVER FRONT AND REAR WIPER (Switch)

Connectors X-012 (Receptacle) - MULTIFUNCTION LEVER (FRONT & [S-038] (87711803)
S-039 - SEAT HEATING SWITCH (Switch)

Connectors X-098 (Receptacle) - SEAT HEATING SWITCH [S-039] (84819781)
S-040 - AUTOMATIC GREASE LUBRICATION SWITCH (Switch)

Connectors X-096 (Receptacle) - AUTOMATIC GREASE LUBRICATION SWI [S-040] (84819781)
S-041 - FRONT AUX. PRESS. RELEASE EXTERNAL SW. (Switch)

Connectors X-099 (Plug) - FRONT AUX. PRESS. RELEASE EXTERN [S-041] (84062580)
S-097 - LLMC DISABLE SWITCH (Switch)

Connectors X-097 (Receptacle) - LLMC DISABLE SWITCH [S-097] (84819781)
S-VIRT001 - (Switch)

S-VIRT007 - Switch (Switch)





51546954_EN 28/11/2018
55.1 [55.100] / 41




SW-001 - P.S.(REED) (Switch)

SW-002 - G.S.(REED) (Switch)

SW-003 - F.S.(REED) (Switch)

SW-004 - R.S.(REED) (Switch)

SW-005 - NOT P.S.(REED) (Switch)

51546954_EN 28/11/2018
55.1 [55.100] / 42
Electrical components - Solenoid description

Y-001 - SK1 SOLENOID VALVE (Solenoid)
Component Type Solenoid

Connectors X-931 (Receptacle) - SK1 SOLENOID VALVE [Y-001] (47414530)
Y-002 - SK2 SOLENOID VALVE (Solenoid)

Connectors X-932 (Receptacle) - SK2 SOLENOID VALVE [Y-002] (47414530)
Y-003 - KPROP SOLENOID VALVE (Solenoid)

Connectors X-933 (Receptacle) - KPROP SOLENOID VALVE [Y-003] (47414530)
Y-004 - FL SOLENOID VALVE (FWD-LOW) (Solenoid)

Connectors X-934 (Receptacle) - FL SOLENOID VALVE (FWD-LOW) [Y-004] (47414530)
Y-005 - FH SOLENOID VALVE (FWD-HIGH) (Solenoid)

Connectors X-935 (Receptacle) - FH SOLENOID VALVE (FWD-HIGH) [Y-005] (47414530)
Y-006 - R SOLENOID VALVE (REV) (Solenoid)

Connectors X-936 (Receptacle) - R SOLENOID VALVE (REV) [Y-006] (47414530)
Y-007 - 4WS STEERING SOLENOID VALVE (Solenoid)

Connectors X-041 (Receptacle) - 4WS STEERING SOLENOID VALVE [Y-007] (87708145)
Y-008 - CRAB STEERING SOLENOID VALVE (Solenoid)

Connectors X-042 (Receptacle) - CRAB STEERING SOLENOID VALVE [Y-008] (87708145)
Y-009 - AUX OUT VALVE COUPLING (Solenoid)

Connectors X-701 (Receptacle) - AUX OUT VALVE [Y-009] (47414530)
51546954_EN 28/11/2018
55.1 [55.100] / 43
Y-010 - TELESCOPE EXTD VALVE (Solenoid)

Connectors X-709 (Receptacle) - TELESCOPE EXTD VALVE [Y-010] (47414530)
Y-011 - BOOM SOLENOID VALVE (Solenoid)

Connectors X-203 (Receptacle) - BOOM SOLENOID VALVE [Y-011] (87708145)
Y-012 - FAN REVERSING SOLENOID VALVE (Solenoid)

Connectors X-244 (Receptacle) - FAN REVERSING SOLENOID VALVE [Y-012] (47414530)
Y-013 - FAN PRESSURE RELIEF SOLENOID VALVE (Solenoid)

Connectors X-243 (Receptacle) - FAN PRESSURE RELIEF SOLENOID VAL [Y-013] (47414530)
Y-016 - A/C CLUTCH (Solenoid)

Connectors X-226 (Plug) - A/C CLUTCH [Y-016] (87692855)
Y-017 - BOOM FLOAT VALVE B (Solenoid)

Connectors X-712 (Receptacle) - BOOM RIDE VALVE B [Y-017] (47414530)
Y-018 - BOOM FLOAT VALVE A (Solenoid)

Connectors X-711 (Receptacle) - BOOM FLOAT VALVE A [Y-018] (47414530)
Y-019 - TRAILER BRAKE VALVE (Solenoid)

Connectors X-246B (Plug) - TRAILER BRAKE VALVE [Y-019] (84479053)
Y-020 - TELESCOPIC CUT OFF VALVE (Solenoid)

Connectors X-704 (Receptacle) - BOOM LIFT UP VALVE [Y-020] (47414530)
Y-021 - BOOM CUT OFF VALVE (Solenoid)

Connectors X-706 (Receptacle) - BOOM/TELE CUT OFF VALVE [Y-021] (47414530)
51546954_EN 28/11/2018
55.1 [55.100] / 44
Y-022 - PARK BRAKE VALVE # 1 (Solenoid)

Connectors X-707 (Receptacle) - PARK BRAKE VALVE # 1 [Y-022] (47414530)
Y-023 - AUX IN VALVE UNCOUPLING (Solenoid)

Connectors X-708 (Receptacle) - AUX IN VALVE [Y-023] (47414530)
Y-024 - TELESCOPE RETRACT VALVE (Solenoid)

Connectors X-702 (Receptacle) - TELESCOPE RETRACT VALVE [Y-024] (47414530)
Y-025 - REAR HYDRAULIC VALVE (Solenoid)

Connectors X-710 (Receptacle) - REAR HYDRAULIC VALVE [Y-025] (47414530)
Y-026 - AUX PRESS REL. SOLEN.VALVE A (Solenoid)

Connectors X-718 (Receptacle) - AUX PRESS REL. SOLEN.VALVE A [Y-026] (47414530)
Y-027 - AUX PRESS REL. SOLEN.VALVE B (Solenoid)

Connectors X-719 (Receptacle) - AUX PRESS REL. SOLEN.VALVE B [Y-027] (47414530)
Y-029 - ADBLUE HEATING CONTROL VALVE (Solenoid)

Connectors X-903 (Receptacle) - ADBLUE HEATING CONTROL VALVE [Y-029] (84146685)
Y-030 - DEF DOSING MODULE (Solenoid)

Connectors X-904 (Receptacle) - DEF DOSING MODULE [Y-030] (87709798)

Y-032 - RIDE CONTROL VALVE A (Solenoid)

Connectors X-703 (Receptacle) - RIDE CONTROL VALVE A [Y-032] (47414530)
51546954_EN 28/11/2018
55.1 [55.100] / 45
Y-033 - RIDE CONTROL VALVE B (Solenoid)

Connectors X-700 (Receptacle) - RIDE CONTROL VALVE B [Y-033] (47414530)
Y-041 - INJECTOR CYLINDER # 1 (Solenoid)

Connectors X-802_1 (Plug) - INJECTOR (CYL.1) PIN 1 [Y-041] (47988479) X-802_2 (Plug) -
INJECTOR (CYL.1) PIN 2 [Y-041] (47988479)



Y-045 - FUEL METERING UNIT (ZME) (Solenoid)

Connectors X-807 (Plug) - FPT - FUEL METERING UNIT (ZME) [Y-045] (1C0004687)
Y-046 - EXAUST FLAP (12V) (Solenoid)

Connectors X-814 (Receptacle) - FPT- EXHAUST FLAP [Y-046] (5802051303)
Y-VIRT001 - (Solenoid)

51546954_EN 28/11/2018
55.1 [55.100] / 46
Electrical components - Sub-Assembly description

Z-001 - PDU BOX (Sub-Assembly)
Component Type Sub-Assembly

Connectors X-897 (Plug) - PDU POWER [Z-001] (47737890) X-926 (Plug) - PDU BOX - CAB
FUSE [Z-001] (84207856) X-930 (Plug) - PDU - COOLING FAN PWR [Z-001]
(84474039) X-921 (Plug) - COLD START FUSE [Z-001] (87616195) X-424
(Receptacle) - PDU CONNECTOR [Z-001] (47810763)
Z-002 - COOLING FAN POWER MODULE (Sub-Assembly)

Connectors X-245 (Receptacle) - COOLING FAN POWER MODULE [Z-002] (5801926231)
X-127 (Plug) - COOLING FAN POWER [Z-002] (47663139) X-129 (Plug) - COOLING
FAN POWER [Z-002] (84123928)
Z-003 - CONTROL HANDLE (Sub-Assembly)

Connectors X-048 (Receptacle) - JOYSTICK 1 [Z-003] (47604306) X-049 (Receptacle) -
JOYSTICK 2 [Z-003] (87695564)
Z-004 - LEVER ASSY, LATCHED SHUTTLE (Sub-Assembly)

Connectors X-062 (Receptacle) - SHUTTLE LEVER [Z-004] (82862752)
Z-005 - +B FUSE HOLDER (Sub-Assembly)

Connectors X-925 (Plug) - FUSE ECU HOLDER [Z-005] (84426130) X-190 (Receptacle) - B+
FUSE HOLDER [Z-005] (47740714)
Z-400 - FUSE MODULE (Sub-Assembly)

SHEET 06 SH06 - FUSE MODULE (Z-400)
Connectors X-400 (Receptacle) - FUSE HOLDER [Z-400] (48049606)

51546954_EN 28/11/2018
55.1 [55.100] / 47
Z-402 - MINI RELAY MODULE (Sub-Assembly)

SHEET 25 SH25 - RADIO, BACK UP ALARM AND CIGAR LIGHTER
Connectors X-402 (Receptacle) - RELAY MODULE [Z-402] (84526304)
Z-403 - UCM AND IGNITION RELAY (Sub-Assembly)

Connectors X-403 (Receptacle) - UCM AND IGNITION RELAY [Z-403] (84405124)

Z-405 - A/C RELAY MODULE (Sub-Assembly)

Connectors X-405 (Receptacle) - A/C RELAY MODULE [Z-405] (84405124)
51546954_EN 28/11/2018
55.1 [55.100] / 48
Electrical components - ECU description

A-001 - ECU (ECU)
Component Type ECU

SHEET 11 SH11 - (ECU) ENGINE CONTROL UNIT
Connectors X-911 (Receptacle) - ECU [A-001] (84300197)
A-002 - UCM (ECU)
Component Type ECU

SHEET 13 SH13 - (UCM) STEERING AND SOLENOID VALVES
SHEET 14 SH14 - (UCM) SHUTTLE LEVER
SHEET 15 SH15 - (UCM) CAB SWITCHES AND PRESSURE SWITCH
SHEET 16 SH16 - (UCM) HYDRAULIC AUXILIARY AND BOOM/TELE CUT OFF
VALVE
SHEET 17 SH17 - (UCM) JOYSTICK CONTROL HANDLE
Connectors X-091A (Receptacle) - UCM (UNIVERSAL CONTROL MODULE) [A-002] (82016219)
X-094B (Receptacle) - UCM (UNIVERSAL CONTROL MODULE) [A-002] (82028495)
X-093A (Receptacle) - UCM (UNIVERSAL CONTROL MODULE) [A-002] (84130757)
A-003 - ADIC LOWLINE (ECU)
Component Type ECU

Connectors X-061 (Receptacle) - ADIC CN2 [A-003] (82016219) X-060 (Receptacle) - ADIC CN1
[A-003] (82028493) X-064 (Plug) - ADIC [A-003] (87691968)
A-004 - FLASHER UNIT (ECU)
Component Type ECU

Connectors X-091 (Receptacle) - FLASHER UNIT [A-004] (87699386)
A-005 - DRIVE STEPPER MOTOR (ECU)
Component Type ECU

Connectors X-045 (Receptacle) - DRIVE STEPPER MOTOR [A-005] (87694702)
A-006 - RADIO (ECU)
Component Type ECU

Connectors X-055 (Receptacle) - RADIO [A-006] (87709371) X-056 (Receptacle) - RADIO
[A-006] (87709660) X-951 (Plug) - [A-006]
51546954_EN 28/11/2018
55.1 [55.100] / 49
A-007 - TRANSMISSION CONTROL UNIT CARRARO (ECU)
Component Type ECU

Connectors X-089 (Receptacle) - TRANSMISSION CONTROL UNIT [A-007] (47715498)
A-009 - TIMER CIRCUIT (ECU)
Component Type ECU

Connectors X-034 (Receptacle) - TIMER CIRCUIT FOR FRONT AND REAR [A-009] (87733594)
A-010 - TELEMATICS (PREDISPOSITION) (ECU)
Component Type ECU

Wiring frames SHEET 28 SH28 - GPS SYSTEM (TELEMATICS UNIT PREDISPOSITION)
Connectors X-090 (Receptacle) - TELEMATICS PREDISPOSITION [A-010] (87700156)
A-011 - (ECU)
Component Type ECU

A-020 - SCR DOWNSTREAM (ECU)
Component Type ECU

Connectors X-885 (Receptacle) - SCR DOWNSTREAM [A-020] (84190317)
A-021 - DOC UPSTREAM (ECU)
Component Type ECU

Connectors X-887 (Receptacle) - DOC UPSTREAM [A-021] (84190317)
A-022 - NH3 ECU (ECU)
Component Type ECU

Connectors X-888 (Receptacle) - NH3 ECU [A-022] (84146686)
A-023 - REDUCTION AGENT (SUPPLY MODULE) (ECU)
Component Type ECU

Connectors X-915 (Receptacle) - REDUCTION AGENT (SUPPLY MODULE) [A-023] (84152570)
A-025 - AUTOMATIC GREASE LUBRICATION PUMP CONTROLLER (ECU)
Component Type ECU

A-VIRT001 - Custom Component (ECU)
Component Type ECU

A-VIRT002 - NOR (ECU)
Component Type ECU

Wiring frames SHEET 14 SH14 - (UCM) SHUTTLE LEVER
51546954_EN 28/11/2018
55.1 [55.100] / 50
A-VIRT003 - NOR (ECU)
Component Type ECU

A-VIRT004 - (ECU)
Component Type ECU

51546954_EN 28/11/2018
55.1 [55.100] / 51
Electrical components - Sensor description

B-001 - SCR UPSTREAM EXHAUST GAS TEMPERATURE SENSOR (T6) (Sensor)

Connectors X-905 (Receptacle) - SCR UPSTREAM EXHAUST GAS TEMPERA [B-001]
(84532147)
B-002 - SCR DOWNSTREAM EXHAUST GAS TEMPERATURE SENSOR (T7) (Sensor)

Connectors X-906 (Receptacle) - SCR DOWNSTREAM EXHAUST GAS TEMPE [B-002]
(84532147)
B-003 - DOC UPSTREAM EXHAUST GAS TEMPERATURE SENSOR (T4) (Sensor)

Connectors X-886 (Receptacle) - DOC UPSTREAM EXHAUST GAS TEMPERA [B-003]
(87709793)
B-004 - DEF QUALITY-SCR TANK LEVEL & TEMP SENSOR (Sensor)

Connectors X-889 (Plug) - DEF QUALITY-SCR TANK LEVEL & [B-004] (87688719)
B-005 - NH3 SENSOR (Sensor)



B-008 - COMB AIR & HUMIDITY SENSOR (Sensor)

Connectors X-908 (Receptacle) - COMB AIR & HUMIDITY SENSOR [B-008] (87709809)
B-009 - W.I.F. SENSOR (Sensor)

Connectors X-242 (Receptacle) - W.I.F. SENSOR [B-009] (87709663)
51546954_EN 28/11/2018
55.1 [55.100] / 52
B-010 - PRESSURE SWITCH (Sensor)

Connectors X-938 (Plug) - PRESSURE SWITCH [B-010] (82012083)
B-011 - TRASM.TEMP.SENSOR (Sensor)

Connectors X-937 (Receptacle) - TRASMISSION TEMPERATURE SENSOR [B-011] (87694651)
B-012 - REAR AXLE SENSOR (Sensor)

Wiring frames SHEET 13 SH13 - (UCM) STEERING AND SOLENOID VALVES
Connectors X-008 (Receptacle) - REAR AXLE SENSOR [B-012] (47564764)
B-013 - FRONT AXLE SENSOR (Sensor)

Connectors X-009 (Receptacle) - FRONT AXLE SENSOR [B-013] (47564764)
B-014 - TRAS. INPUT SPEED SENSOR (Sensor)

Connectors X-939 (Plug) - TRASMISSION INPUT SPEED SENSOR [B-014] (84062580)
B-015 - BOOM RETRACTED PROX. SWITCH (Sensor)

Connectors X-138 (Receptacle) - BOOM RETRACTED PROX. SWITCH [B-015] (84074635)
B-016 - BOOM UP PROX. SWITCH (Sensor)

Connectors X-111 (Receptacle) - BOOM UP PROX SW. [B-016] (47564764)
B-017 - CUTOFF BOOM/TILT (Sensor)

Wiring frames SHEET 16 SH16 - (UCM) HYDRAULIC AUXILIARY AND BOOM/TELE CUT OFF
VALVE
Connectors X-113 (Plug) - CUTOFF BOOM/TILT PRESS. SENSOR [B-017] (84146442)
B-018 - BOOM LOW PROX. SWITCH (Sensor)

Connectors X-110 (Receptacle) - BOOM LOW PROX.SWITCH [B-018] (87695564)
B-019 - PARK BRAKE PRESS SENSOR (Sensor)

Connectors X-115 (Plug) - PARK BRAKE PRESS SENSOR [B-019] (84146442)
51546954_EN 28/11/2018
55.1 [55.100] / 53
B-020 - FOOT THROTTLE SENSOR SW. (Sensor)

Wiring frames SHEET 15 SH15 - (UCM) CAB SWITCHES AND PRESSURE SWITCH
Connectors X-112 (Receptacle) - FOOT THROTTLE SENSOR SW. [B-020] (84398823)
B-021 - BRAKE BOOSTER PRESS. SENSOR (Sensor)

Connectors X-116 (Plug) - BRAKE BOOSTER PRESS. SENSOR [B-021] (84146442)
B-022 - TRAILER BRAKE PRESSURE SW. (N.C.) OPEN 9 BAR FALLING (Sensor)

Connectors X-117B.1 (Receptacle) - TRAILER BRAKE PRESSURE SW [B-022] (87581782)
X-117B.2 (Receptacle) - TRAILER BRAKE PRESSURE SW [B-022] (87581782)
B-023 - BRAKE FLUID LEVEL (Sensor)

Connectors X-221A (Plug) - BRAKE FLUID LEVEL [B-023] (87581782)X-221 (Plug) - BRAKE
FLUID LEVEL [B-023] (87581782)
B-024 - AIR CLEANER SWITCH (Sensor)

Connectors X-223 (Receptacle) - Air Cleaner [B-024] (87581782) X-224 (Receptacle) - Air
Cleaner [B-024] (87581782)
B-025 - FILTER PRESSURE SWITCH (Sensor)

Connectors X-225 (Plug) - FILTER PRESSURE SWITCH [B-025] (82012083)
B-026 - PRESS. SW.TELE OUT (N.C.) OPEN 5 BAR RISING (Sensor)

Wiring frames SHEET 17 SH17 - (UCM) JOYSTICK CONTROL HANDLE
Connectors X-956 (Receptacle) - PRESS. SW.TELE OUT [B-026] (82012083)
B-027 - PRESS. SW. BOOM DOWN (N.C.) OPEN 5 BAR RISING (Sensor)

Connectors X-715 (Receptacle) - PRESS. SW. BOOM LOW [B-027] (82012083)
B-028 - THERMOSTAT (Sensor)

Connectors X-054 (Receptacle) - THERMOSTAT [B-028] (84136442)
B-029 - TRAS. OUTPUT SPEED SENSOR (Sensor)

51546954_EN 28/11/2018
55.1 [55.100] / 54
Connectors X-927 (Plug) - TRASMISSION OUTPUT SPEED SENSOR [B-029] (84062580)
B-030 - RAILPRESSURE SENSOR (RDS) (Sensor)

Connectors X-806 (Plug) - RAIL PRESSURE SENSOR (RDS) [B-030] (1C1013187)
B-031 - INCREMENT SPEED SENSOR (CRANKSHAFT) (DG6 INCR.) (Sensor)

Connectors X-808 (Plug) - INCREMENT SPEED SENSOR (CRANKSHA [B-031] (1C1016487)
B-032 - SEGMENT SPEED SENSOR (CAMSHAFT) (DG6 SEGM.) (Sensor)

Connectors X-809 (Plug) - SEGMENT SPEED SENSOR (CAMSHAFT) [B-032] (1C1016487)
B-033 - FUEL TEMPERATURE SENSOR (KTF) (Sensor)

Connectors X-810 (Receptacle) - (KTF) FUEL TEMPERATURE SENSOR [B-033] (5802341064)
B-034 - COOLANT TEMPERATURE SENSOR (WTF) (Sensor)

Connectors X-811 (Receptacle) - (WTF) COOLANT TEMPERATURE SENSOR [B-034]
(5802341064)
B-035 - OIL PRESSURE SENSOR & OIL TEMPERATURE SENSOR (ODFT) (Sensor)

Connectors X-812 (Plug) - OIL PRESSURE SENSOR & OIL TE [B-035] (1C1013287)
B-036 - BOOST PRESSURE SENSOR & AIR TEMPERATURE SENSOR (ODFT) (Sensor)

Connectors X-813 (Plug) - BOOST PRESSURE SENSOR & AIR [B-036] (1C1013287)
51546954_EN 28/11/2018
55.1 [55.100] / 55
Electrical components - Lamp description

E-001 - RH FRONT LIGHT (Lamp)
Component Type Lamp

E-002 - LH FRONT LIGHT (Lamp)
Component Type Lamp

E-003 - LH REAR LIGHT (Lamp)
Component Type Lamp

E-004 - RH REAR LIGHT (Lamp)
Component Type Lamp

E-005 - NUMBER PLATE LIGHT (Lamp)
Component Type Lamp

Connectors X-005 (Plug) - NUMBER PLATE LIGHT [E-005] (82012083)
E-006 - DOME LAMP (Lamp)
Component Type Lamp

Connectors X-040A (Receptacle) - DOME LAMP [E-006] (87691425) X-040B (Receptacle) -
DOME LAMP [E-006] (87691425)
E-007 - RIGHT BOOM LIGHT (Lamp)
Component Type Lamp

Connectors X-011B (Receptacle) - RH BOOM LIGHT [E-007] (82012083)
E-008 - LEFT BOOM LIGHT (Lamp)
Component Type Lamp

Connectors X-011A (Receptacle) - LH BOOM LIGHT [E-008] (82012083)
E-009 - RH FRONT WORK LIGHT (CAB) (Lamp)
Component Type Lamp

Connectors X-032 (Plug) - RH FRONT WORK LIGHT [E-009] (82012083)
E-010 - LH FRONT WORK LED LIGHT (CAB) OPT. (Lamp)
Component Type Lamp

Connectors X-028 (Plug) - LH FRONT WORK LED LIGHT (CAB) OP [E-010] (82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 56
E-011 - LH FRONT WORK LIGHT (CAB) (Lamp)
Component Type Lamp

Connectors X-033 (Plug) - LH FRONT WORK LIGHT [E-011] (82012083)
E-012 - RH FRONT WORK LED LIGHT (CH) OPT. (Lamp)
Component Type Lamp

E-013 - RH FRONT WORK LED LIGHT (CH) OP. (Lamp)
Component Type Lamp

E-014 - RH REAR WORK LIGHT (Lamp)
Component Type Lamp

Connectors X-069 (Receptacle) - RH REAR WORK LIGHT [E-014] (82012083)
E-015 - LH REAR WORK LIGHT (Lamp)
Component Type Lamp

Connectors X-068 (Receptacle) - LH REAR WORK LIGHT [E-015] (82012083)
E-016 - A/C SWITCH ILLUMINATION (Lamp)
Component Type Lamp

Connectors X-051 (Plug) - A/C SWITCH ILLUMINATION [E-016] (84278792)
E-017 - ROTATING BEACON LAMP (Lamp)
Component Type Lamp

Connectors X-035 (Receptacle) - ROTATING BEACON [E-017] (87691950)
E-018 - PICK-UP HITCH LED WORK LIGHT (Lamp)
Component Type Lamp

Connectors X-074 (Receptacle) - PICK-UP HITCH LED WORK LIGHT CON [E-018] (82012083)
E-021 - LH POSITION LED LIGHT (Lamp)
Component Type Lamp

Connectors X-021 (Plug) - [E-021] (82012083)
E-023 - RH POSITION LED LIGHT (Lamp)
Component Type Lamp

Connectors X-023 (Plug) - RH POSTION LED LIGHT [E-023] (82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 57
E-VIRT001 - Lamp (Lamp)
Component Type Lamp

51546954_EN 28/11/2018
55.1 [55.100] / 58
Electrical components - Fuse description

F-001 - UCM (+12VA)(+12VB) (Fuse)
Component Type Fuse

F-002 - UCM (+12VS2)(+12VS1) (Fuse)
Component Type Fuse

F-003 - UCM(+12VU1)(+12VU2) (Fuse)
Component Type Fuse

F-004 - UCM+12VH1 (Fuse)
Component Type Fuse

F-005 - UCM +12VM (Fuse)
Component Type Fuse

F-006 - UCM (+12VF3)(+12VH) (+12VD) (Fuse)
Component Type Fuse

F-007 - UCM +12VT1 (Fuse)
Component Type Fuse

F-008 - UCM (+12VF1)(+12VF2) (Fuse)
Component Type Fuse

F-009 - DECLUTCH SERV. BRAKE SW (Fuse)
Component Type Fuse

F-010 - COOLING FAN REV (Fuse)
Component Type Fuse

F-011 - STEERING MODE SELECTOR SW (Fuse)
Component Type Fuse

51546954_EN 28/11/2018
55.1 [55.100] / 59
F-012 - CONTROL HANDLE (Fuse)
Component Type Fuse

F-013 - PARK BRAKE SW (Fuse)
Component Type Fuse

F-014 - ROAD/WORK MODE (Fuse)
Component Type Fuse

F-015 - HYDRAULIC AUX ENABLE SW (Fuse)
Component Type Fuse

F-016 - BOOM RIDE/FLOAT SWITCH (Fuse)
Component Type Fuse

F-017 - BOOM UP/LOW/RETRACT PROX SW (Fuse)
Component Type Fuse

F-019 - REAR AXLE LOAD SENSOR (Fuse)
Component Type Fuse

F-020 - UCM +12VP (Fuse)
Component Type Fuse

F-021 - 5TH FRONT AND BOOM SOCKET (Fuse)
Component Type Fuse

F-022 - REAR HYDR AUX SW (Fuse)
Component Type Fuse

F-023 - FRONT WIPER AND TIMER (Fuse)
Component Type Fuse

F-024 - ROOF WIPER MOTOR (Fuse)
Component Type Fuse

51546954_EN 28/11/2018
55.1 [55.100] / 60
F-025 - REAR WIPER MOTOR (Fuse)
Component Type Fuse

F-026 - LOW BEAM HEAD LIGHTS (Fuse)
Component Type Fuse

F-027 - HIGH BEAM HEAD LIGHTS (Fuse)
Component Type Fuse

F-028 - BOOM WORK LIGHTS (Fuse)
Component Type Fuse

F-029 - FRONT WORK LIGHTS (Fuse)
Component Type Fuse

F-030 - REAR WORK LIGHTS (Fuse)
Component Type Fuse

F-031 - A/C CONTROL UNIT (Fuse)
Component Type Fuse

F-032 - RADIO (Fuse)
Component Type Fuse

F-033 - A/C AND FAN MOTOR SWITCH (Fuse)
Component Type Fuse

F-034 - ROAD LIGHTS AND NUMBER PLATE LIGHTS (Fuse)
Component Type Fuse

F-035 - ROAD LIGHTS (Fuse)
Component Type Fuse

F-036 - ECU / WIF (Fuse)
Component Type Fuse

51546954_EN 28/11/2018
55.1 [55.100] / 61
F-037 - BRAKE FLUID LEVEL AND ADIC/ TELEMATIC KEY ON (Fuse)
Component Type Fuse

F-038 - TRANSMISSION CONTROLLER (Fuse)
Component Type Fuse

F-039 - SEAT COMPRESSOR (Fuse)
Component Type Fuse

F-040 - FLASHER UNIT AND MULTIFUNCTION LEVER (Fuse)
Component Type Fuse

F-041 - CAB SWITCHES BACKLIGHT (Fuse)
Component Type Fuse

F-042 - INSTRUMENT CLUSTER (Fuse)
Component Type Fuse

F-043 - HORN AND BACK UP ALARM (Fuse)
Component Type Fuse

F-044 - MULTIFUNCTION LEVER (Fuse)
Component Type Fuse

F-045 - CAB POWER SOCKET (Fuse)
Component Type Fuse

F-046 - ROTATING BEACON (Fuse)
Component Type Fuse

F-047 - DOME LAMP AND RADIO (Fuse)
Component Type Fuse

F-048 - CIGAR LIGHTER (Fuse)
Component Type Fuse

51546954_EN 28/11/2018
55.1 [55.100] / 62
F-049 - A/C CLUTCH RELAY (Fuse)
Component Type Fuse

F-050 - FLASHER AND WARNING SWITCH (Fuse)
Component Type Fuse

F-051 - BOOM LOW PRESS. SW (Fuse)
Component Type Fuse

F-052 - CONTINUOUS AUX FLOW SW (Fuse)
Component Type Fuse

F-053 - UCM (+12VR) (Fuse)
Component Type Fuse

F-054 - MANUAL/AUTO GEAR SWITCH (Fuse)
Component Type Fuse

F-055 - BOOM RETRACT PROX SWITCH (Fuse)
Component Type Fuse

F-056 - SEAT HEATING (Fuse)
Component Type Fuse

F-057 - AUTOMATIC GREASE LUBRICATION (Fuse)
Component Type Fuse

Component Type Fuse

F-062 - FUEL FILTER HEATER FUSE (Fuse)
Component Type Fuse

F-063 - AUX. RELAY FPT FUSE (Fuse)
Component Type Fuse

51546954_EN 28/11/2018
55.1 [55.100] / 63
F-064 - CRANKING FUSE (Fuse)
Component Type Fuse

F-065 - FUSE DENOX SENSOR (Fuse)
Component Type Fuse

F-066 - FUSE PLUG C (Fuse)
Component Type Fuse

F-067 - FUSE LOWER FAN #1 (Fuse)
Component Type Fuse

F-068 - FUSE UPPER FAN #2 (Fuse)
Component Type Fuse

F-069 - A/C UNIT FUSE (Fuse)
Component Type Fuse

Connectors X-954 (Receptacle) - A/C UNIT FUSE [F-069] (87581782) X-954A (Receptacle) -
A/C RELAY FUSE [F-069] (87581782)
F-070 - BATTERY ISOLATOR FUSE (Fuse)
Component Type Fuse

F-071 - TCU +30 (Fuse)
Component Type Fuse

F-100 - POWER TO CAB (Fuse)
Component Type Fuse

Component Type Fuse

F-300 - COLD START (Fuse)
Component Type Fuse

F-400 - FAN POWER MODULE (Fuse)
Component Type Fuse

51546954_EN 28/11/2018
55.1 [55.100] / 64
F-500 - ECU POWER (Fuse)
Component Type Fuse

Component Type Fuse

51546954_EN 28/11/2018
55.1 [55.100] / 65
Electrical components - Voltage source description

G-001 - -BATTERY - (Voltage source)

Connectors X-419 (Plug) - BATTERY NEGATIVE [G-001] (84308731)
G-002 - ALTERNATOR (Voltage source)

Connectors X-236 (Plug) - ALTERNATOR B+ [G-002] (47737890) X-237 (Receptacle) -
ALTERNATOR D+ [G-002] (87616203)
51546954_EN 28/11/2018
55.1 [55.100] / 66
Electrical components - Ground description






Wiring frames SHEET 08 SH08 - GROUNDING, MAIN CAB AND ENGINE

Wiring frames SHEET 08 SH08 - GROUNDING, MAIN CAB AND ENGINE
GND-007 - ROOF GROUND-1 (Ground)


GND-009 - (Ground)

GND-010 - (Ground)

GND-012 - FRAME GROUND STUD (Ground)

51546954_EN 28/11/2018
55.1 [55.100] / 67
GND-013 - CAB GROUN STUD (Ground)

GND-021 - (Ground)

GND-VIRT001 - (Ground)

51546954_EN 28/11/2018
55.1 [55.100] / 68
Electrical components - Speaker description

H-001 - RH SPEAKER (Speaker)

Connectors X-043-2 (Receptacle) - RH SPEAKER [H-001] (87691425) X-043-1 (Plug) - RH
SPEAKER [H-001] (87680382)
H-002 - LH SPEAKER (Speaker)

Connectors X-044-2 (Receptacle) - LH SPEAKER [H-002] (87691425) X-044-1 (Plug) - LH
SPEAKER [H-002] (87680382)
H-003 - BACK UP ALARM (Speaker)

H-004 - HORN (Speaker)

Connectors X-04B_S (Receptacle) - HORN [H-004] (87581782) X-04A_S (Receptacle) - HORN
[H-004] (87581782)
H-VIRT-001 - (Speaker)

Connectors X-10_P (Receptacle) - BACK-UP ALARM [H-VIRT-001] (87708145)
51546954_EN 28/11/2018
55.1 [55.100] / 69
Electrical components - Power outlet description

J-001 - BOOM SOCKET (Power outlet)

Connectors X-218B (Receptacle) - BOOM SOCKET [J-001] (87581782) X-218A (Receptacle)
- BOOM SOCKET [J-001] (87581782)
J-002 - BOOM SOCKET REELING (Power outlet)

Connectors X-202-1 (Receptacle) - BOOM SOCKET REELING [J-002] (87581782) X-202-2
(Receptacle) - BOOM SOCKET REELING [J-002] (87581782) X-204-2 (Receptacle)
- BOOM SOCKET REELING [J-002] (87581782) X-204-1 (Receptacle) - BOOM
SOCKET REELING [J-002] (87581782)
J-003 - CIGAR LIGHTER (Power outlet)

Connectors X-053 (Receptacle) - CIGAR LIGHTER [J-003] (82944110) X-053A (Receptacle)
- CIGAR LIGHTER [J-003] (87581782)
J-004A - TRAILER SOCKET EU (Power outlet)

Connectors X-022A-EUR (Receptacle) - TRAILER SOCKET EU [J-004A] (84185564)
J-004B - TRAILER SOCKET NA (Power outlet)

Connectors X-022A-NA (Plug) - TRAILER SOCKET NA [J-004B] (84531642)
J-005 - POWER SOCKET 25A (Power outlet)

Connectors X-140/30 (Receptacle) - POWER SOCKET [J-005] (87705127) X-140/31
(Receptacle) - POWER SOCKET 25A [J-005] (87705127)
51546954_EN 28/11/2018
55.1 [55.100] / 70
Electrical components - Relay description

K-001 - LOW BEAM RELAY (Relay)

K-002 - HIGH BEAM RELAY (Relay)

K-003 - HORN RELAY (Relay)

K-004 - BACKUP ALARM RELAY (Relay)

K-005 - SEAT HEATING RELAY (Relay)

K-006 - ROAD LIGHTS RELAY (Relay)

K-007 - UCM RELAY (Relay)

K-008 - IGNITION RELAY (Relay)

K-009 - SPARE (Relay)

K-010 - FAN - 4TH SPEED UNIT RELAY (Relay)

K-011 - GRID HEATER RELAY (Relay)

51546954_EN 28/11/2018
55.1 [55.100] / 71
Connectors X-217 (Plug) - +12 GRID-HEATER [K-011] (84123928) X-215 (Receptacle) - GRID
HEATER RELAY [K-011] (82012083) X-222 (Plug) - 87 GRID HEATER RELAY
[K-011] (84123928)
K-012 - BATTERY ISOLATOR (Relay)

Connectors X-238 (Plug) - BATTERY ISOLATOR [K-012] (87687242) X-891 (Plug) - RELAY
BATTERY DISCONNECT [K-012] (84280975)
K-013 - STARTER RELAY (Relay)

K-014 - FUEL FILTER HEATER RELAY (Relay)

K-015 - AUX. RELAY FPT RELAY (Relay)

K-016 - A/C CLUTCH RELAY (Relay)

K-017 - STARTER CONTROL RELAY (Relay)

K-018 - CRANKING INTERLOCK RELAY (Relay)

K-019 - ON-OFF LOWER FAN#1 RELAY (Relay)

K-020 - REVERSE LOWER FAN#1 RELAY (Relay)

K-021 - ON-OFF UPPER FAN#2 RELAY (Relay)

K-022 - REVERSE UPPER FAN#2 RELAY (Relay)

51546954_EN 28/11/2018
55.1 [55.100] / 72
Electrical components - Motor description

M-001 - A/C STEPPER MOTOR 12/24V (Motor)

Connectors X-046 (Receptacle) - A/C STEPPER MOTOR 12/24V [M-001] (84265223)
M-002 - FRONT WIPER MOTOR (CAB) (Motor)

Connectors X-201 (Receptacle) - FRONT WIPER MOTOR [M-002] (87688719)
M-003 - REAR WIPER MOTOR (Motor)

Connectors X-039 (Receptacle) - REAR WIPER MOTOR [M-003] (87688719)
M-004 - FRONT WASHER MOTOR (Motor)

Connectors X-047 (Plug) - FRONT WASHER MOTOR [M-004] (87691950)
M-005 - ROOF WIPER MOTOR (Motor)

Connectors X-036 (Receptacle) - ROOF WIPER MOTOR [M-005] (87688719)
M-006 - FAN MOTOR (Motor)

Connectors X-058A (Receptacle) - FAN MOTOR [M-006] (84335034)
M-007 - STARTER MOTOR UNIT (Motor)

Connectors X-232 (Receptacle) - STARTER SOLENOID [M-007] (82944111)
M-008 - LOWER COOLING FAN 1 (Motor)

M-009 - UPPER COOLING FAN 2 (Motor)

51546954_EN 28/11/2018
55.1 [55.100] / 73
M-VIRT001 - (Motor)

M-VIRT002 - (Motor)

M-VIRT003 - (Motor)





51546954_EN 28/11/2018
55.1 [55.100] / 74
Electrical components - Resistor description

R-001 - FUEL PREFILTER HEATER (Resistor)

R-002 - FUEL FILTER HEATER (Resistor)

R-003 - GRID HEATER (Resistor)

Connectors X-432 (Plug) - GRID HEATER [R-003] (84123928) X-431 (Plug) - GRID HEATER
[R-003] (84123928)
R-004 - POTENTIOMETER A/C TEMP (Resistor)

Connectors X-050 (Plug) - POTENTIOMETER A/C TEMP [R-004] (87493513)
R-005 - RESISTOR (Resistor)

Connectors X-138.R (Receptacle) - RESISTOR [R-005] (87696093)
R-006 - CAN BUS TERMINATING (Resistor)

Connectors X-910 (Plug) - CAN BUS TERMINATING [R-006] (87687242)
R-007 - CERAMIC RESISTOR (Resistor)

Connectors X-058 (Receptacle) - RESISTOR [R-007] (84279647)


51546954_EN 28/11/2018
55.1 [55.100] / 75




R-VIRT008 - DECLUTCH (Resistor)


R-VIRT010 - NEUTRAL (Resistor)






51546954_EN 28/11/2018
55.1 [55.100] / 76






R-VIRT022 - UP (Resistor)

R-VIRT023 - DOWN (Resistor)





51546954_EN 28/11/2018
55.1 [55.100] / 77


R-VIRT030 - 100K Ohm (Resistor)

R-VIRT031 - 120 OHM (Resistor)

R-VIRT032 - 120 Ohms (Resistor)

R-VIRT033 - 2,2 KOhm (Resistor)

R-VIRT034 - 560 Ohm (Resistor)






51546954_EN 28/11/2018
55.1 [55.100] / 78





51546954_EN 28/11/2018
55.1 [55.100] / 79
Electrical components - Switch description

S-001 - BATTERY ISOLATOR SWITCH (Switch)

Connectors X-094 (Receptacle) - BATTERY ISOLATOR SWITCH [S-001] (84819781)
S-002 - IGNITION KEY SWITCH (Switch)

Connectors X-427A (Plug) - IGNITION SWITCH [S-002] (47663138) X-427B (Plug) - IGNITION
KEY SWITCH [S-002] (87714250)
S-003 - BEACON LIGHT SWITCH (Switch)

Connectors X-072 (Receptacle) - BEACON LIGHT SWITCH [S-003] (84819781)
S-005 - REAR WORK LIGHTS SWITCH (Switch)

Connectors X-071 (Receptacle) - REAR WORKLIGHT SWITCH [S-005] (84819781)
S-006 - ROOF WIPER SWITCH (Switch)

Connectors X-073 (Receptacle) - ROOF WIPER SWITCH [S-006] (84819781)
S-007 - 5TH FRONT HYDR AUXILIARY SWITCH (Switch)

Connectors X-075 (Receptacle) - 5TH FRONT HYDR AUXILIARY [S-007] (84819781)
S-008 - BOOM LIGHTS SWITCH (Switch)

Connectors X-077 (Receptacle) - BOOM LIGHT SWITCH [S-008] (84819781)
S-009 - HAZARD WARNING SWITCH (Switch)

Connectors X-076 (Receptacle) - HAZARD WARNING SWITCH [S-009] (84819781)
S-010 - FRONT WORKLIGHTS SWITCH (Switch)

Connectors X-070 (Receptacle) - FRONT WORK LIGHT SWITCH [S-010] (84819781)
51546954_EN 28/11/2018
55.1 [55.100] / 80
S-011 - FAN SWITCH (Switch)

Connectors X-059 (Receptacle) - FAN SW [S-011] (84279647)
S-013 - STEERING MODE SELECTOR SWITCH (Switch)

Connectors X-067 (Receptacle) - STEERING MODE SELECTOR SW [S-013] (47398305)
S-014 - PEDAL BRAKE SWITCH (Switch)

Connectors X-065 (Receptacle) - PEDAL BRAKE SW [S-014] (87687242)
S-018 - REAR HYDRAULIC AUXILIARY SWITCH (Switch)

VALVE
Connectors X-038 (Receptacle) - REAR HYDRAULIC AUXILIARY SWITCH [S-018] (84819781)
S-019 - BOOM SOCKET SWITCH (Switch)

Connectors X-080 (Receptacle) - BOOM SOCKET SWITCH [S-019] (84819781)
S-020 - DISPLAY NAVIGATION ENTER/HOME (Switch)

Connectors X-082 (Receptacle) - DISPLAY NAVIGATION ENTER/HOME [S-020] (84819781)
S-021 - DISPLAY NAVIGATION UP/DOWN (Switch)

Connectors X-083 (Receptacle) - DISPLAY NAVIGATION UP/DOWN [S-021] (84819781)
S-022 - DECLUTCH BY SERVICE BRAKE ENABLE (Switch)

Connectors X-085 (Receptacle) - DECLUTCH BY SERVICE BRAKE ENABLE [S-022] (84819781)
S-023 - MANUAL /SEMI/FULL AUTO GEAR SWITCH (Switch)

Connectors X-126 (Receptacle) - MANUAL/SEMI AUTO GEAR SWITCH [S-023] (84819781)
S-024 - PARK BRAKE SWITCH (Switch)

Connectors X-087 (Receptacle) - PARK BRAKE SWITCH [S-024] (84819781)
51546954_EN 28/11/2018
55.1 [55.100] / 81
S-025 - COOLING FAN REV SWITCH (Switch)

Connectors X-088 (Receptacle) - COOLING FAN REV SWITCH [S-025] (84819781)
S-026 - RIDE CTRL/BOOM FLOAT SWITCH (Switch)

Connectors X-092 (Receptacle) - RIDE CTRL/BOOM FLOAT SWITCH [S-026] (84819781)
S-027 - ROAD/WORK MODE SWITCH (Switch)

Connectors X-093 (Receptacle) - ROAD/WORK MODE SWITCH [S-027] (84819781)
S-028 - REAR AXLE LOAD SENSOR (Switch)

Connectors X-084 (Receptacle) - REAR AXLE LOAD SENSOR [S-028] (87695564)
S-029 - SEAT SWITCH AND AIR SUSPENSION (Switch)

Connectors X-057 (Receptacle) - SEAT SW AND AIR SUSPENSION [S-029] (47401066)
S-030 - LOAD MOMENT CONTROL OVERRIDE SWTICH (Switch)

Connectors X-980-1 (Plug) - LLMC BYPASS INDICATOR [S-030] (87734169) X-980-2 (Plug) -
LLMC BYPASS INDICATOR [S-030] (87734169)
S-031 - FUEL LEVEL SENSOR (Switch)

Connectors X-423 (Receptacle) - FUEL LEVEL SENSOR [S-031] (82012083)
S-033 - HYDR AUXILLARY ENABLE SWITCH (Switch)

VALVE
Connectors X-102 (Receptacle) - HYDR AUXILLARY ENABLE SW [S-033] (84819781)
S-034 - CONTINUOUS AUX FLOW SW (Switch)

Connectors X-086 (Receptacle) - CONTINUOUS AUX FLOW SW [S-034] (84819781)
S-035 - A/C SWITCH (Switch)

Connectors X-052 (Plug) - A/C SWITCH [S-035] (87736481)
51546954_EN 28/11/2018
55.1 [55.100] / 82
S-036 - FRONT AUXILIARY PRESS. RELEASE SWITCH (Switch)

VALVE
Connectors X-037 (Receptacle) - FRONT AUXILIARY PRESS. RELEASE S [S-036] (84819781)
S-037 - MULTIFUNCTION LEVER (LIGHTS AND HORN) (Switch)

Connectors X-063 (Receptacle) - MULTIFUNCTION LEVER (Lights and [S-037] (87702231)
S-038 - MULTIFUNCTION LEVER FRONT AND REAR WIPER (Switch)

Connectors X-012 (Receptacle) - MULTIFUNCTION LEVER FRONT AND RE [S-038] (87711803)
S-040 - AUTOMATIC GREASE LUBRICATION SWITCH (Switch)

Connectors X-096 (Receptacle) - AUTOMATIC GREASE LUBRICATION SWI [S-040] (84819781)
S-041 - FRONT AUX. PRESS. RELEASE EXTERNAL SW. (Switch)

VALVE
Connectors X-099 (Plug) - FRONT AUX. PRESS. RELEASE EXTERN [S-041] (84062580)
S-097 - LLMC DISABLE SWITCH (Switch)

Connectors X-097 (Receptacle) - LLMC DISABLE SWITCH [S-097] (84819781)
S-VIRT001 - (Switch)

S-VIRT002 - TILT (Switch)

S-VIRT003 - TELESCOPE (Switch)

S-VIRT004 - LIFT (Switch)

S-VIRT005 - AUX (Switch)

51546954_EN 28/11/2018
55.1 [55.100] / 83











S-VIRT027 - FORWARD (Switch)

51546954_EN 28/11/2018
55.1 [55.100] / 84
S-VIRT028 - REVERSE (Switch)

S-VIRT029 - UP (Switch)

S-VIRT031 - DOWN (Switch)

S-VIRT033 - REV (Switch)

S-VIRT034 - Button N (Switch)

S-VIRT035 - FWD (Switch)

S-VIRT036 - S (Switch)

S-VIRT037 - NOT PARK (Switch)

S-VIRT038 - PARK (Switch)

51546954_EN 28/11/2018
55.1 [55.100] / 85
Electrical components - Solenoid description

Y-001 - Sk1 SOLENOID VALVE (Solenoid)

Connectors X-931 (Receptacle) - Sk1 SOLENOID VALVE [Y-001] (47414530)
Y-002 - Sk2 SOLENOID VALVE (Solenoid)

Connectors X-932 (Receptacle) - Sk2 SOLENOID VALVE [Y-002] (47414530)
Y-003 - Kprop SOLENOID VALVE (Solenoid)

Connectors X-933 (Receptacle) - Kprop SOLENOID VALVE [Y-003] (47414530)
Y-004 - FL SOLENOID VALVE (FWD-LOW) (Solenoid)

Connectors X-934 (Receptacle) - FL SOLENOID VALVE (FWD-LOW) [Y-004] (47414530)
Y-005 - FH SOLENOID VALVE (FWD-HIGH) (Solenoid)

Connectors X-935 (Receptacle) - FH SOLENOID VALVE (FWD-HIGH) [Y-005] (47414530)
Y-006 - R SOLENOID VALVE (REV) (Solenoid)

Connectors X-936 (Receptacle) - R SOLENOID VALVE (REV) [Y-006] (47414530)
Y-007 - 4WS STEERING SOLENOID VALVE (Solenoid)

Connectors X-041 (Receptacle) - 4WS STEERING SOLENOID VALVE [Y-007] (47414530)
Y-008 - CRAB STEERING SOLENOID VALVE (Solenoid)

Connectors X-042 (Receptacle) - CRAB STEERING SOLENOID VALVE [Y-008] (47414530)
Y-009 - AUX OUT VALVE COUPLING (Solenoid)

Connectors X-701 (Receptacle) - AUX OUT VALVE COUPLING [Y-009] (47414530)
51546954_EN 28/11/2018
55.1 [55.100] / 86
Y-010 - TELESCOPE EXTD VALVE (Solenoid)

Connectors X-709 (Receptacle) - TELESCOPE EXTD VALVE [Y-010] (87708145)
Y-011 - BOOM SOLENOID VALVE (Solenoid)

Connectors X-203 (Receptacle) - BOOM SOLENOID VALVE [Y-011] (87708145)
Y-012 - FAN REVERSING SOLENOID VALVE (Solenoid)

Connectors X-244 (Receptacle) - FAN REVERSING SOLENOID VALVE [Y-012] (47414530)
Y-013 - FAN PRESSURE RELIEF SOLENOID VALVE (Solenoid)

Connectors X-243 (Receptacle) - FAN PRESSURE RELIEF SOLENOID VAL [Y-013] (47414530)
Y-014 - BOOM DOWN VALVE (Solenoid)

Connectors X-714 (Receptacle) - BOOM LIFT DOWN VALVE [Y-014] (87708145)
Y-015 - TILT UP VALVE (ROLL BACK) (Solenoid)

Connectors X-712 (Receptacle) - TILT UP VALVE (ROLL BACK) [Y-015] (47414530)
Y-016 - A/C CLUTCH (Solenoid)

Connectors X-226 (Plug) - A/C CLUTCH [Y-016] (87692855)
Y-017 - BOOM FLOAT/RIDE VALVE (Solenoid)

Connectors X-700 (Receptacle) - BOOM RIDE VALVE [Y-017] (87711966)
Y-018 - BOOM FLOAT/RIDE VALVE (Solenoid)

Connectors X-703 (Receptacle) - BOOM FLOAT VALVE [Y-018] (87711966)
Y-019 - TRAILER BRAKE VALVE (Solenoid)

Connectors X-246 (Receptacle) - TRAILER BRAKE VALVE [Y-019] (84607243)
51546954_EN 28/11/2018
55.1 [55.100] / 87
Y-020 - BOOM LIFT UP VALVE (Solenoid)

Connectors X-713 (Receptacle) - BOOM LIFT UP VALVE [Y-020] (47414530)
Y-021 - BOOM/TELE CUT OFF VALVE (Solenoid)

VALVE
Connectors X-706 (Receptacle) - BOOM/TELE CUT OFF VALVE [Y-021] (47414530)

Y-023 - AUX IN VALVE UNCOUPLING (Solenoid)

Connectors X-708 (Receptacle) - AUX IN VALVE UNCOUPLING [Y-023] (87708145)
Y-024 - TELESCOPE RETRACT VALVE (Solenoid)

Connectors X-702 (Receptacle) - TELESCOPE RETRACT VALVE [Y-024] (47414530)
Y-025 - REAR HYDRAULIC VALVE (Solenoid)

VALVE
Connectors X-710 (Receptacle) - REAR HYDRAULIC VALVE [Y-025] (47414530)
Y-026 - AUX PRESS REL. SOLEN.VALVE A (Solenoid)

VALVE
Connectors X-718 (Receptacle) - AUX PRESS REL. SOLEN.VALVE A [Y-026] (87708145)
Y-027 - AUX PRESS REL. SOLEN.VALVE B (Solenoid)

VALVE
Connectors X-719 (Receptacle) - AUX PRESS REL. SOLEN.VALVE B [Y-027] (87708145)
Y-028 - TILT DOWN VALVE (DUMP) (Solenoid)

Connectors X-711 (Receptacle) - TILT DOWN VALVE (DUMP) [Y-028] (87708145)
51546954_EN 28/11/2018
55.1 [55.100] / 88
Y-029 - ADBLUE HEATING CONTROL VALVE (Solenoid)

Connectors X-903 (Receptacle) - ADBLUE HEATING CONTROL VALVE [Y-029] (84146685)
Y-030 - DEF DOSING MODULE (Solenoid)

Connectors X-904 (Receptacle) - DEF DOSING MODULE [Y-030] (87709798)





Y-045 - FUEL METERING UNIT (ZME) (Solenoid)

Connectors X-807 (Plug) - FPT - FUEL METERING UNIT (ZME) [Y-045] (1C0004687)
Y-046 - EXAUST FLAP (12V) (Solenoid)

Connectors X-814 (Receptacle) - FPT- EXHAUST FLAP [Y-046] (5802051303)
51546954_EN 28/11/2018
55.1 [55.100] / 89
Y-VIRT001 - (Solenoid)

51546954_EN 28/11/2018
55.1 [55.100] / 90
Electrical components - Sub-Assembly description

Z-001 - PDU BOX (Sub-Assembly)

Connectors X-897 (Plug) - DENOX POWER CONVERTER FUSE [Z-001] (47737890) X-926
(Plug) - CAB FUSE [Z-001] (84207856) X-930 (Plug) - COOLING FAN PWR
[Z-001] (84124293) X-921 (Plug) - COLD START FUSE [Z-001] (84124293) X-424
(Receptacle) - PDU CONNECTOR [Z-001] (47810763)
Z-002 - COOLING FAN POWER MODULE (Sub-Assembly)

Connectors X-245 (Receptacle) - COOLING FAN POWER MODULE [Z-002] (5801926231)
X-127 (Plug) - COOLING FAN POWER [Z-002] (47663139) X-129 (Plug) - COOLING
FAN POWER [Z-002] (84123928)
Z-003 - JOYSTICK CONTROL HANDLE (Sub-Assembly)

Connectors X-048 (Receptacle) - JOYSTYC 1 [Z-003] (87694583) X-049 (Receptacle) -
JOYSTYC 2 [Z-003] (87700156)
Z-004 - LEVER ASSY, MOMENTARY SHUTTLE NH (Sub-Assembly)

Connectors X-019 (Receptacle) - SHUTTLE LEVEL [Z-004] (82862752)
Z-005 - +B FUSE HOLDER (Sub-Assembly)

Connectors X-925 (Plug) - FUSE ECU HOLDER [Z-005] (84426130) X-190 (Receptacle) - B+
FUSE HOLDER [Z-005] (47740714)


Z-402 - MINI RELAY MODULE (Sub-Assembly)

SHEET 25 SH25 - RADIO, BACK UP ALARM AND CIGAR LIGHTER
51546954_EN 28/11/2018
55.1 [55.100] / 91
Connectors X-402 (Receptacle) - MINI RELAY MODULE [Z-402] (84526304)
Z-403 - UCM AND IGNITION RELAY (Sub-Assembly)

Connectors X-403 (Receptacle) - UCM AND IGNITION RELAY [Z-403] (84405124)

Connectors X-404 (Receptacle) - FUSE MODULE [Z-404] (48049606)
Z-405 - A/C RELAY MODULE (Sub-Assembly)

Connectors X-405 (Receptacle) - FAN - 4TH SPEED UNIT RELAY [Z-405] (84405124)
51546954_EN 28/11/2018
55.1 [55.100] / 92
51546954_EN 28/11/2018
55.1 [55.100] / 93
Wiring harnesses - Electrical schematic sheet 02 SH02 - STARTING

CIRCUIT
Type Component Connector / Link

Fuse F-061 - SPARE (Fuse)
Fuse F-062 - FUEL FILTER HEATER FUSE (Fuse)
Fuse F-063 - AUX. RELAY FPT FUSE (Fuse)
Fuse F-064 - CRANKING FUSE (Fuse)
Fuse F-065 - FUSE DENOX SENSOR (Fuse)
Fuse F-066 - FUSE PLUG C (Fuse)
Fuse F-070 - BATTERY ISOLATOR FUSE (Fuse)
Fuse F-071 - TCU +30 (Fuse)
Fuse F-100 - POWER TO CAB (Fuse)
Fuse F-300 - COLD START FUSE (Fuse)
Fuse F-400 - FAN POWER MODULE (Fuse)
Fuse F-500 - ECU POWER (Fuse)
Voltage source G-001 - -BATTERY - (Voltage source) X-419 - BATTERY NEGATIVE (G-001) [G-001] (84308731)
Voltage source G-002 - ALTERNATOR (Voltage source) X-236 - ALTERNATOR B+ [G-002] (47737890) X-237 -
ALTERNATOR D+ [G-002] (87616203)
Ground GND-001 - ENGINE GROUND 1 (Ground) GND-001
Ground GND-011 - ENGINE GROUND STUD (Ground) GND-011
Ground GND-VIRT-003 - CASE GND STARTER MOTOR UNIT GND-VIRT-003
(Ground)
Relay K-012 - BATTERY ISOLATOR (Relay) X-238 - BATTERY ISOLATOR [K-012] (87687242) X-891 -
RELAY BATTERY DISCONNECT [K-012] (84280975)
Relay K-013 - STARTER RELAY (Relay)
Relay K-014 - FUEL FILTER HEATER RELAY (Relay)
Relay K-015 - AUX. RELAY FPT RELAY (Relay)
Relay K-016 - A/C CLUTCH RELAY (Relay)
Relay K-017 - STARTER CONTROL RELAY (Relay)
Relay K-018 - CRANK INTERLOCK RELAY (Relay)
Motor M-007 - STARTER MOTOR UNIT (Motor) X-232 - STARTER SOLENOID [M-007] (82944111)
Switch S-001 - BATTERY ISOLATOR SWITCH (Switch) X-094 - BATTERY ISOLATOR SWITCH [S-001] (84819781)
Switch S-002 - IGNITION KEY SWITCH (Switch) X-427A - IGNITION SWITCH [S-002] (47663138) X-427B -
IGNITION KEY SWITCH [S-002] (87714250)
Switch S-VIRT001 - (Switch)
Switch S-VIRT007 - Switch (Switch)
Connector X-094 - BATTERY ISOLATOR SWITCH [S-001] (84819781)
Connector X-190 - B+ FUSE HOLDER [Z-005] (47740714)
Connector X-231 - STARTER MOTOR TO ALTERNATOR (84417635)
Connector X-232 - STARTER SOLENOID [M-007] (82944111)
Connector X-236 - ALTERNATOR B+ [G-002] (47737890)
Connector X-237 - ALTERNATOR D+ [G-002] (87616203)
Connector X-238 - BATTERY ISOLATOR [K-012] (87687242)
Connector X-239 - STARTER MOTOR TO PDU (82013012)
Connector X-418 - BATTERY POSITIVE (G-001) (84280975)
Connector X-419 - BATTERY NEGATIVE (G-001) [G-001] (84308731)
Connector X-420 - ENGINE GROUND 1 (GND-001) [STUD-GND-001]
(82013012)
(47663137)
Connector X-424 - PDU CONNECTOR [Z-001] (47810763)
Connector X-427A - IGNITION SWITCH [S-002] (47663138)
Connector X-427B - IGNITION KEY SWITCH [S-002] (87714250)
Connector X-891 - RELAY BATTERY DISCONNECT [K-012] (84280975)
Connector X-892 - PDU (84278787)
Connector X-894 - BATTERY POSITIVE (G-001) (84140737)
Connector X-896 - BATTERY ISOLATOR POWER OUTPUT (47629750)
Connector X-897 - PDU POWER [Z-001] (47737890)
Connector X-921 - COLD START FUSE [Z-001] (87616195)
51546954_EN 28/11/2018
55.1 [55.100] / 94

Connector X-925 - FUSE ECU HOLDER [Z-005] (84426130)
Connector X-926 - PDU BOX - CAB FUSE [Z-001] (84207856)
Connector X-930 - PDU - COOLING FAN PWR [Z-001] (84474039)
Connector X-941_P - ENGINE BULKHEAD (84254825)
Connector X-941_S - CAB - ENGINE BULKHEAD (84254836)
Sub-Assembly Z-001 - PDU BOX (Sub-Assembly) X-897 - PDU POWER [Z-001] (47737890) X-926 - PDU BOX -
CAB FUSE [Z-001] (84207856) X-930 - PDU - COOLING FAN
PWR [Z-001] (84474039) X-921 - COLD START FUSE [Z-001]
(87616195) X-424 - PDU CONNECTOR [Z-001] (47810763)
Sub-Assembly Z-005 - +B FUSE HOLDER (Sub-Assembly) X-925 - FUSE ECU HOLDER [Z-005] (84426130) X-190 - B+
FUSE HOLDER [Z-005] (47740714)
51546954_EN 28/11/2018
55.1 [55.100] / 95
51546954_EN 28/11/2018
55.1 [55.100] / 96
6 5 4 3 2 1
S-001
BATTERY ISOLATOR SWITCH S-002
X-094 X-094 IGNITION KEY SWITCH
8 7
SH4: A-6 SH8: D-1 X-427B
CA-1604B VT 1.0 CA-1593 BK 1.0
1 58 10
CA-0102 WH 1.0 CA-1215 YE 1.0 SH5: C-6
X-427A 30
2 15/54 5
SH28: B-6 CA-2013A RD 2.0 SH3: D-1 CA-2014 RD 6.0 CA-1218A OR 4.0 SH6: B-6
3 50A 8
CA-1052 YE 1.0 SH18: D-1 CA-1212 YE 1.0 SH18: B-1
D SH4: A-1
10 9 0 D
CA-1604H VT 1.0 1
2
SH9: B-3 Z-001
EN-57CA BK 1.0
PDU BOX
SH8: D-1 CA-1593B BK 1.0
X-941_S X-941_P F-100

POWER TO CAB
C8 X-897 STUD 3 STUD 5 X-926
C8
1 2
125.0 A EP-045 RD 25.0 SH3: D-6
M8 M8
K-012
BATTERY ISOLATOR F-400
X-238 X-238
FAN POWER MODULE
3 STUD 4 X-930
2 1 2
EN-0102 WH 1.0 CLOSE GND 60.0 A EC-1108 RD 10.0 SH26: C-6
SH9: A-4 M5
1
SH18: A-6 EN-0107 WH 1.0 OPEN NOT USED 4
F-200
SPARE
G-001 STUD 2
-BATTERY - 1 2
A
STANDARD MACHINE X-418 M5
X-896 F-300
NEG POS
X-419 X-891 88/88A IN OUT 88A/88 BT-2002 RD 35.0 COLD START FUSE
X-894 BT-2001 RD 95.0 STUD 1 X-921
C 1
125.0A
2
CS-6200 RD 16.0 SH11: B-3 C
X-892 M8
X-424
Z-005
+B FUSE HOLDER F-062
13
FUEL FILTER HEATER FUSE
F-500
BT-2020 BK 70.0
EN-2020 BK 10.0
X-190 1 2 K-014 14
ECU POWER 40.0 A
3A FUEL FILTER HEATER RELAY 28
1 2
30.0 A EN-6408EA GN 6.0 SH11: D-6 EN-6005A WH 2.0 SH11: B-3
X-925 30 42
87
BT-3000 RD 6.0 F-600 EN-6005B WH 2.0 SH11: B-3
SPARE
PIN7 86 85 11
1 2
A EN-6408 YE 0.75 SH11: B-1
STG#1 - 70.0 F-063
AUX. RELAY FPT FUSE 12
F-070 EN-6570A YE 0.75 SH11: C-1
1 2
BATTERY ISOLATOR FUSE 40.0 A
2A 2
1 2
5.0A EN-2013 RD 1.0 SH28: A-6 EN-9271A YE 0.75 SH11: B-6
GND-011
ENGINE GROUND STUD 3
F-071 F-064
X-421 X-420 TCU +30 CRANKING FUSE EN-9272B YE 0.75 SH11: B-6
1A 86 85 F-065
STUD-GND-001 1 2 1 2
2.0A EN-1583 RD 0.5 SH19: C-6 20.0A FUSE DENOX SENSOR
B 30 87
1
20.0 A
2
15
EN-9277A OR 2.5 SH11: D-6
B
GND-001 K-013
X-424
ENGINE GROUND 1 STARTER RELAY
AUX. RELAY FPT RELAY
F-066
K-015
87 30 FUSE PLUG C
29
1 2
BT-1220 RD 70.0 20.0 A EN-9270A OR 2.5 SH11: D-1
1 K-017
85 86
STARTER CONTROL RELAY
8
M-007 87A
STARTER MOTOR UNIT 4 30
X-239 18
87
87A
5 86 30 9
PWR 85
GND SH11: B-6 EN-1213B YE 0.75 87 EN-1212C YE 1.0 SH11: B-6
X-231 M
32 85 86 40
A
SH11: B-6 EN-1213C YE 0.75 EN-9271 YE 1.0 SH13: D-1
X-232
23
K-018
SH9: B-3 EN-57BF BK 1.0 K-016 CRANK INTERLOCK RELAY
A/C CLUTCH RELAY 22
34 EN-2006B YE 1.0 SH30: A-6
SH26: B-1 EN-1105E YE 1.0
6
7 85 86 EN-1062 RD 1.0 SH7: B-1
A EN-2003 WH 2.5 SH30: A-6 EN-022 WH 1.0 A
87
10 30 F-061
87A SPARE
X-237 CHARGE INDICATOR 1 2 30

31 5.0 A
BT-1500 RD 35.0 B+ A G-002
ALTERNATOR 16
SH18: B-1 EN-1217 YE 0.75 17
D+
X-236
6 5 4 3 2 1
SHT_2 1
51546954_EN 28/11/2018
55.1 [55.100] / 97
Wiring harnesses - Electrical schematic sheet 03 SH03 - UCM POWER FUSE (Z-404)
FARMLIFT 633 STAGE IV 6 m (19.7 ft), 99 kW (133 Hp) [FNHZP633NJKE00001 WE Type Component Connector / Link
-] Connector X-021_P - POWER INTERFACE WITH FUSEMODULE
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE (87696636)
-]
Connector X-021_S - POWER INTERFACE WITH FUSEMODULE
FARMLIFT 935 STAGE IV 9 m (29.5 ft), 99 kW (133 Hp) [FNHZP935NJKE00001 WE (84153320)
-]
Connector X-029 - POWER TERMINAL [W-001] (84138833)
Connector X-091A - UCM3 CN1A [A-002] (82016219)
Connector X-091B - UCM3 CN1B [A-002] (87410946)
ECU A-002 - UCM 3 (ECU) X-007 - GND UCM [A-002] (47365222) X-092B - UCM3 CN2B
[A-002] (82028495) X-094A - UCM3 CN4A [A-002] (82028493) Connector X-092A - UCM3 CN2A [A-002] (82028493)
X-091B - UCM3 CN1B [A-002] (87410946) X-091A - UCM3 Connector X-092B - UCM3 CN2B [A-002] (82028495)
CN1A [A-002] (82016219) X-093A - UCM3 CN3A [A-002] Connector X-093A - UCM3 CN3A [A-002] (84130757)
(84130757) X-006 - GND UCM [A-002] (47365222) X-093B Connector X-093B - UCM3 CN3B [A-002] (84130760)
- UCM3 CN3B [A-002] (84130760) X-092A - UCM3 CN2A Connector X-094A - UCM3 CN4A [A-002] (82028493)
[A-002] (82028493) X-094B - UCM3 CN4B [A-002] (82028495) Connector X-094B - UCM3 CN4B [A-002] (82028495)
Fuse F-001 - UCM (+12VA)(+12VB) (Fuse) Connector X-120 - POWER TERMINAL [W-001] (84596842)
Fuse F-002 - UCM (+12VS2)(+12VS1) (Fuse) Connector X-121 - POWER TERMINAL [W-001] (84596842)
Fuse F-003 - UCM(+12VU1)(+12VU2) (Fuse) Connector X-122 - POWER TERMINAL [W-001] (84426139)
Fuse F-004 - UCM+12VH1 (Fuse) Connector X-123A - POWER TERMINAL [W-001] (84123964)
Fuse F-005 - UCM +12VM (Fuse) Connector X-124 - POWER TERMINAL [W-001] (84596842)
Fuse F-006 - UCM (+12VF3)(+12VH) (+12VD) (Fuse) Connector X-404 - FUSE HOLDER [Z-404] (48049606)
Fuse F-007 - UCM +12VT1 (Fuse) Connector X-954 - A/C FUSE MODULE [F-069] (87581782)
Fuse F-008 - UCM (+12VF1)(+12VF2) (Fuse) Connector X-954A - A/C FUSE MODULE [F-069] (87581782)
Fuse F-009 - DECLUTCH SERV. BRAKE SW (Fuse) Sub-Assembly Z-404 - FUSE MODULE (Sub-Assembly) X-404 - FUSE HOLDER [Z-404] (48049606)
Fuse F-010 - COOLING FAN REV (Fuse)
Fuse F-069 - A/C UNIT FUSE (Fuse) X-954 - A/C FUSE MODULE [F-069] (87581782) X-954A - A/C
FUSE MODULE [F-069] (87581782)
51546954_EN 28/11/2018
55.1 [55.100] / 98
6 5 4 3 2 1
W-001
F-069
X-021_P X-021_S POWER TAP A/C UNIT FUSE
X-029 X-124 X-954 X-954A
SH2: D-1 EP-045 RD 25.0 1 1 CA-045 RD 25.0 CA-2009 RD 6.0 40.0A CA-2010 RD 6.0 SH30: D-6
X-123A X-120
SH5: C-6 CA-1213 RD 16.0 CA-048 RD 6.0 SH7: D-6
D X-122 X-121
D
SH5: B-6 CA-1051 RD 10.0 CA-2014 RD 6.0 SH2: D-3
A-002
UCM 3
Z-404
FUSE MODULE X-093B
X-091A 26
F-001 14 P GND CA-0068E BK 1.0
X-404 UCM (+12VA)(+12VB) CA-2201A OR 0.75 12VA1 34
X-404
X-404-B1 SP-2201 CA-0068A BK 1.0
B1 A1 26 P GND
1 2
3.0 A CA-2201 OR 1.5 CA-2201B OR 0.75 12VB
X-094B X-093A
2 20
SH7: A-1 CA-2201C OR 0.75 12VR P GND CA-0068B BK 1.0
X-091A
20 SP-0068 CA-0068 BK 6.0 SH8: C-3
26
SH4: B-1 PGND
CA-2202 RD 1.0 12VP CA-0068D BK 1.0
F-002 X-093B
UCM (+12VS2)(+12VS1) X-094A
9
A2 SP-2203 CA-2203A OR 0.75 12VS1 2
1 2 PGND
5.0 A CA-2203 OR 1.5 CA-0068F BK 1.0
8
CA-2203B OR 0.75 12VS1 26
PGND CA-0068G BK 1.0
3
CA-1588B OR 4.0
CA-2203C OR 0.75 12VS2
X-093A X-094B
C F-003 2 34 C
UCM(+12VU1)(+12VU2) CA-2204A OR 0.75 12VU2 PGND CA-0068H BK 1.0
A3 SP-2204 27
1 2
10.0 A CA-2204 OR 1.5 3 PGND CA-0068L BK 1.0
12VU2
CA-2204B OR 0.75
21
12VU1 X-092A
F-004 CA-2204C OR 0.75
SH7: A-6 CA-1588F GN 0.75 UCM+12VH1 X-092A 20
A4 SP-2205 ECU GND CA-0070A BK 1.0
1 2 3
7.5A CA-2205 OR 1.5 CA-2205A OR 0.75 12VH1
2 X-091B
CA-2205C OR 1.0 CA-2205B OR 0.75 12VH1 1
SH4: B-6 CA-1588C OR 4.0 F-005 PGND CA-0070B BK 1.0
X-091B
SH13: D-6
UCM +12VM 32
A5 SP-2206 CA-2206A OR 0.75 12VM 9
1 2
15.0 A CA-2206 OR 2.0 PGND CA-0070C BK 1.0
SH5: B-4 CA-1588 OR 6.0 SP-1588 31
12VM SP-0070 SH8: B-3
CA-2206B OR 0.75 X-092B CA-0070 BK 6.0
X-092A 34
13 PGND
CA-0070D BK 1.0
SH4: D-6 CA-1588A OR 4.0 F-006 CA-2207A OR 0.75 12VH
UCM (+12VF3)(+12VH) (+12VD) 7 26

A6 SP-2207 CA-2207B OR 0.75 12VH PGND CA-0070E BK 1.0
1 2
15.0A CA-2207 OR 1.5
SH7: B-6 CA-1588E OR 4.0 X-092B X-091A
9 1
CA-2207C OR 0.75 12VF3 C GND CA-0070F BK 1.0
B CA-2207D OR 0.75
17
12VF3 7
B
3 ECU GND_SENSE CA-0070G BK 1.0
CA-2207E OR 0.75 12VD
4
CA-2207F OR 0.75 12VD
X-093A
F-007 7
CA-1588D OR 4.0
UCM +12VT1 CA-2208A OR 0.75 12VT1

A7 SP-2208
1 2
5.0A CA-2208 OR 1.0
13
12VT1
CA-2208B OR 0.75
X-091B
27
F-008 CA-2209A OR 0.75 12VF1
UCM (+12VF1)(+12VF2) 26
A8 SP-2209 CA-2209B OR 0.75 12VF1
1 2
15.0 A CA-2209 OR 1.5
X-094A
1
CA-2209C OR 0.75 12VF2
F-009 8
DECLUTCH SERV. BRAKE SW CA-2209D OR 0.75 12VF2
A9
A 1
5.0A
2
A
SH16:A-4
F-010 CA-1510 OR 1.0 SH15: D-6
COOLING FAN REV
A10
B10
1 2
5.0 A CA-1535 OR 1.0 SH13: B-6
SH4:B-5
6 5 4 3 2 1
SHT_3 1
51546954_EN 28/11/2018
55.1 [55.100] / 99
Wiring harnesses - Electrical schematic sheet 04 SH04 - FUSE MODULE

(Z-404)

Fuse F-011 - STEERING MODE SELECTOR SW (Fuse)
Fuse F-012 - CONTROL HANDLE (Fuse)
Fuse F-013 - HYDRAULIC AUX ENABLE SW (Fuse)
Fuse F-014 - ROAD/WORK MODE (Fuse)
Fuse F-015 - CONTINOUS AUX FLOW SWITCH (Fuse)
Fuse F-016 - BOOM RIDE/FLOAT SWITCH (Fuse)
Fuse F-017 - BOOM UP/LOW/RETRACT PROX SW (Fuse)
Fuse F-019 - REAR AXLE LOAD SENSOR (Fuse)
Fuse F-020 - UCM +12VP (Fuse)
Connector X-404 - FUSE HOLDER [Z-404] (48049606)
Connector X-943_P - CHASSIS BULKHEAD (84550084)
Connector X-943_S - CAB - CHASSIS BULKHEAD (84551847)
Sub-Assembly Z-404 - FUSE MODULE (Sub-Assembly) X-404 - FUSE HOLDER [Z-404] (48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 100
6 5 4 3 2 1
Z-404
FUSE MODULE
F-011
X-404 X-404
STEERING MODE SELECTOR SW
B11 A11
1 2
D SH3: B-6 CA-1588A OR 4.0 7.5 A CA-1016 OR 1.0 SH16: B-6
D
F-012
CONTROL HANDLE
B12 A12
1 2
SH7: A-6 CA-1705 RD 2.5 10.0A CA-1613 OR 1.0 SH14: C-6
F-013
HYDRAULIC AUX ENABLE SW
A13
1 2
3.0A CA-1700 OR 1.0 SH17: D-6
F-014
ROAD/WORK MODE
SW-LLMC OVER RIDE
A14
1 2
5.0A CA-1536 OR 1.0 SH16: B-6
F-015 CA-1536A OR 1.0 SH16: C-6

CONTINOUS AUX FLOW SWITCH
A15
1 2
5.0 A CA-1039 OR 1.0 SH17: C-6
C C
F-016
BOOM RIDE/FLOAT SWITCH
A16
1 2
5.0 A CA-1109 OR 1.0 SH16: C-6
F-017
BOOM UP/LOW/RETRACT PROX SW X-943_P X-943_S
A17 SP-1082
1 2
10.0A CA-1082 OR 1.0 CA-1082A OR 1.0 C1 C1 CH-1082A OR 1.0 SH14: B-6
CA-1082B OR 1.0 C3 C3 CH-1082B OR 1.0 SH14: A-6

F-018
SPARE
CAB - CHASSIS BULKHEAD
1 2 A18
10.0 A
F-019
REAR AXLE LOAD SENSOR
LLMC DISABLE SWITCH
B19 A19
1 2
B SH3: B-6 CA-1588C OR 4.0 10.0A CA-1615 OR 1.0 SH16: D-1
B
F-020 CA-1615A OR 1.0 SH16: D-6
UCM +12VP
B20 A20
1 2
SH7: D-6 CA-1050 RD 2.5 3.0 A CA-2202 RD 1.0 SH3: C-4
SH3:A-5
CA-1010 VT 1.0 SH18: A-1
SH15: D-6 CA-1688 VT 1.0 CA-1230 VT 1.0 SH18: B-6
SH2: D-6 CA-1604B VT 1.0 CA-1261 VT 1.0 SH18: A-6
SH17: D-6 CA-1604A VT 1.0 CA-1261A VT 1.0 SH18: B-6
SH17: D-6 CA-1553 VT 1.0 CA-1259A VT 1.0 SH18: B-6
A A
SH16: C-6 CA-1230A VT 1.0 CA-1604H VT 1.0 SH2: D-6
SH15: D-6 CA-1553A VT 1.0 CA-1237A VT 1.0 SH25: C-6
SP-1008
BACK LIGHT SW
6 5 4 3 2 1
SHT_4 1
51546954_EN 28/11/2018
55.1 [55.100] / 101

(Z-400)

Fuse F-021 - 5TH FRONT AND BOOM SOCKET (Fuse)
Fuse F-022 - REAR HYDR AUX SW (Fuse)
Fuse F-023 - FRONT WIPER AND TIMER (Fuse)
Fuse F-024 - ROOF WIPER MOTOR (Fuse)
Fuse F-025 - REAR WIPER MOTOR (Fuse)
Fuse F-026 - LOW BEAM HEAD LIGHTS (Fuse)
Fuse F-027 - HIGH BEAM HEAD LIGHTS (Fuse)
Fuse F-028 - BOOM WORK LIGHTS (Fuse)
Fuse F-029 - FRONT WORK LIGHTS (Fuse)
Fuse F-030 - REAR WORK LIGHTS (Fuse)
Relay K-007 - UCM RELAY (Relay)
Relay K-008 - IGNITION RELAY (Relay)
Connector X-403 - UCM AND IGNITION RELAY [Z-403] (84405124)
Sub-Assembly Z-403 - UCM AND IGNITION RELAY (Sub-Assembly) X-403 - UCM AND IGNITION RELAY [Z-403] (84405124)
51546954_EN 28/11/2018
55.1 [55.100] / 102
6 5 4 3 2 1
Z-400
FUSE MODULE
F-021
X-400
D X-400 5TH FRONT AND BOOM SOCKET
A1 SP-1009 D
B1
1 2
10.0 A CA-1009 OR 2.5 CA-1009A OR 1.0 SH17: A-6
F-022 CA-1009B OR 1.0 SH23: C-6

REAR HYDR AUX SW
A2
1 2
5.0 A CA-1021B OR 1.0 SH17: C-6
CA-1232C OR 4.0
F-023
FRONT WIPER AND TIMER
A3
Z-403 1 2
15.0A CA-1063 OR 1.5 SH24: C-6
UCM AND IGNITION RELAY
F-024
K-008
ROOF WIPER MOTOR
IGNITION RELAY AND SWITCH
SP-1232
X-403 X-403 A4 SP-1079
1 2
R2_30 30 87 R2_87 10.0A CA-1079 OR 1.5 CA-1079A OR 1.0 SH24: C-1
SH3: D-6 CA-1213 RD 16.0 CA-1232A OR 6.0
SP-1215 R2_86 86 85
C SH2: D-1 CA-1215 YE 1.0 CA-1215A YE 1.0 CA-1079B OR 1.0 SH24: C-6 C
R2_85
F-025
SH20: B-6 CA-1215B YE 1.0 REAR WIPER MOTOR
A5 SP-1030
CA-9274 BK 1.0
1 2
10.0A CA-1030 OR 1.5 CA-1030A OR 1.0 SH24: A-1
CA-1232G OR 4.0
K-007
UCM RELAY
F-026 CA-1030B OR 1.0 SH24: B-6
R1_30 30 R1_87 LOW BEAM HEAD LIGHTS
87
SH3: D-6 SH3: B-6 A6
CA-1051 RD 10.0 CA-1588 OR 6.0
1 2
15.0 A CA-1090 OR 2.5 SH20: C-1
CA-1232B OR 6.0
R1_86 86 85 R1_85
SH6: B-6 CA-1218B YE 2.5
F-027
CA-1589F BK 1.0 SH8: B-4 HIGH BEAM HEAD LIGHTS
A7
1 2
15.0A CA-1091 OR 2.5 SH20: C-1
F-028
BOOM WORK LIGHTS
B8 A8
1 2
15.0A CA-1068 OR 1.5 SH23: D-6
B B
F-029 CA-1069B OR 1.5 SH22: C-6
FRONT WORK LIGHTS
SP-1232A B9 A9
1 2
CA-1232D OR 4.0 15.0 A CA-1069 OR 1.5 CA-1069A OR 1.0 SH22: B-6
SP-1069
F-030
REAR WORK LIGHTS
A10 SP-1072
1 2
15.0A CA-1072 OR 1.5 CA-1072A OR 1.5 SH22: A-6
CA-1072B OR 1.5 SH22: A-6

SH6:B-5
CA-1232H OR 4.0 SH6: D-6
A A
CA-1232F OR 4.0 SH6: C-6
6 5 4 3 2 1
SHT_5 1
51546954_EN 28/11/2018
55.1 [55.100] / 103

(Z-400)

Fuse F-031 - A/C CONTROL UNIT (Fuse)
Fuse F-032 - RADIO (Fuse)
Fuse F-033 - A/C AND FAN MOTOR SWITCH (Fuse)
Fuse F-034 - ROAD LIGHTS AND NUMBER PLATE LIGHTS (Fuse)
Fuse F-035 - FRONT ROAD LIGHTS (Fuse)
Fuse F-036 - ECU / WIF (Fuse)
Fuse F-037 - BRAKE FLUID LEVEL AND ADIC/ TELEMATIC KEY
ON (Fuse)
Fuse F-038 - TRANSMISSION CONTROLLER (Fuse)
Fuse F-039 - SEAT COMPRESSOR (Fuse)
Fuse F-040 - FLASHER UNIT AND MULTIFUNCTION LEVER (Fuse)
51546954_EN 28/11/2018
55.1 [55.100] / 104
6 5 4 3 2 1
D Z-400
D
FUSE MODULE
F-031
X-400 X-400
A/C CONTROL UNIT
B11 A11
1 2
SH5: A-1 CA-1232H OR 4.0 5.0 A CA-1557 OR 1.0 SH30: B-6
F-032
RADIO
A12
1 2
3.0 A CA-1061 OR 1.0 SH25: D-1
F-033
A/C AND FAN MOTOR SWITCH
B13 A13
1 2
SH5: A-1 CA-1232F OR 4.0 25.0 A CA-1689 OR 4.0 SH30: C-6
F-034
ROAD LIGHTS AND NUMBER PLATE LIGHTS
C B14
1 2
A14 C
SH20: D-1 CA-2000 VT 2.5 5.0A CA-1037 VT 1.0 SH21: B-6
F-035
FRONT ROAD LIGHTS
B15 A15
1 2
SH7: D-6 CA-1218C VT 2.5 5.0 A CA-1027 VT 1.0 SH21: C-6
F-036
ECU / WIF
SP-1003
B16 A16
1 2
SH2: D-1 CA-1218A OR 4.0 5.0 A CA-1003 OR 0.75 CA-1003A OR 0.75 SH11: D-6
F-037 CA-3016 OR 0.75 SH11: C-6

BRAKE FLUID LEVEL AND ADIC/ TELEMATIC KEY ON
B17 A17
1 2
SH5: B-6 CA-1218B YE 2.5 5.0 A CA-1232 OR 0.75 SH18: B-1
B F-038
B
TRANSMISSION CONTROLLER
A18 SP-1581
B18
1 2
SH7: A-6 CA-1620 RD 2.5 10.0 A CA-1581 OR 1.5 CA-1581A OR 1.0 SH19: C-6
CA-1581B OR 1.0 SH19: C-6
CA-1581C OR 1.0 SH19: C-6
CA-1581D OR 1.0 SH19: C-6
F-039 CA-1581E OR 1.0 SH19: C-6

SEAT COMPRESSOR
A19
1 2
30.0 A CA-2210 OR 1.0 SH13: B-6
F-040
FLASHER UNIT AND MULTIFUNCTION LEVER
SP-1073
A20
A 1
15.0A
2
CA-1073 OR 1.5 CA-1073A OR 1.0 SH27: C-6 A
CA-1073B OR 1.0 SH20: C-6
SH5:B-3
6 5 4 3 2 1
SHT_6 1
51546954_EN 28/11/2018
55.1 [55.100] / 105

(Z-401)

Fuse F-041 - CAB SWITCHES BACKLIGHT (Fuse)
Fuse F-042 - +30 INSTRUMENT CLUSTER & DIAGN.CONN. (Fuse)
Fuse F-043 - HORN AND BACK UP ALARM (Fuse)
Fuse F-044 - MULTIFUNCTION LEVER (Fuse)
Fuse F-045 - CAB POWER SOCKET (Fuse)
Fuse F-046 - ROTATING BEACON (Fuse)
Fuse F-047 - DOME LAMP AND RADIO (Fuse)
Fuse F-048 - CIGAR LIGHTER (Fuse)
Fuse F-049 - A/C CLUTCH RELAY (Fuse)
Fuse F-050 - FLASHER AND WARNING SWITCH (Fuse)
Fuse F-051 - BOOM RETRACT PROX SWITCH (Fuse)
Fuse F-053 - UCM (+12VR) (Fuse)
Fuse F-054 - MANUAL/SEMI AUTO GEAR SWITCH (Fuse)
Fuse F-056 - SEAT HEATING (Fuse)
Fuse F-057 - AUTOMATIC GREASE LUBRICATION (Fuse)
51546954_EN 28/11/2018
55.1 [55.100] / 106
6 5 4 3 2 1
Z-401
FUSE MODULE
F-041
X-401 X-401
CAB SWITCHES BACKLIGHT
B1 A1
1 2
SH6: C-6 CA-1218C VT 2.5 5.0 A CA-1008 VT 1.0 SH25: C-4
D F-042
+30 INSTRUMENT CLUSTER & DIAGN.CONN. CA-1053C RD 1.0 SH29: D-1
D
SP-048 B2
1 2
SH3: D-1 CA-048 RD 6.0 CA-048A RD 4.0 7.5A A2
CA-1053 RD 1.0 SH18: A-1

F-043
HORN AND BACK UP ALARM
B3 A3 SP-1014
1 2
SH4: B-6 CA-1050 RD 2.5 10.0 A CA-1014 RD 1.5 CA-1014A RD 1.0 SH25: B-6
F-044 CA-1014B RD 1.0 SH25: A-6

MULTIFUNCTION LEVER
B4 A4
1 2
SH20: D-6 CA-2001 RD 2.5 10.0A CA-1064 RD 1.0 SH20: C-6
F-045
CAB POWER SOCKET
A5
1 2
10.0A CA-1044B RD 1.5 SH25: A-6
F-046
ROTATING BEACON
C 1 2
A6
C
10.0 A CA-1044A RD 1.0 SH22: D-6
CA-1059B RD 1.0 SH25: D-1

F-047
DOME LAMP AND RADIO
B7 A7
1 2
5.0A CA-1059 RD 1.0 CA-1059A RD 1.0 SH22: D-6
SP-1059
F-048
CIGAR LIGHTER
A8
1 2
15.0A CA-1046 RD 1.5 SH25: D-6
CA1067 RD 2.5
F-049
A/C CLUTCH RELAY X-941_P X-941_S
A9
1 2
10.0 A CA-1062 RD 1.0 C2 C2 EN-1062 RD 1.0 SH2: A-1
F-050 CA-1048 RD 1.0 SH27: B-6

FLASHER AND WARNING SWITCH
B10 A10
SP-1054
1 2
B CA-048B RD 4.0 30.0 A CA-1054 RD 4.0 CA-1054A RD 1.5 SH27: D-6
B
CA-1054B RD 1.5 SH27: D-1
F-051
BOOM RETRACT PROX SWITCH A11 X-943_P X-943_S
B11
1 2
SH3: B-6 CA-1588E OR 4.0 5.0A CA-1084 OR 1.0 D3 D3 CH-1084 OR 1.0 SH14: A-6
F-053
UCM (+12VR)
B13 A13
1 2
SH3: C-6 CA-1588F GN 0.75 3.0A CA-2201C OR 0.75 SH3: C-4
F-054
MANUAL/SEMI AUTO GEAR SWITCH
A15
B15
1 2
SH4: D-6 CA-1705 RD 2.5 3.0 A CA-1706 WH 1.0 SH15: D-6
F-056
SEAT HEATING
A16
B16
A 1
15.0 A
2
CA-1708 RD 1.5 SH20: B-1 A
F-057
AUTOMATIC GREASE LUBRICATION
B17 A17
1 2
SH6: B-6 CA-1620 RD 2.5 10.0A CA-1621 RD 1.0 SH31: C-6
6 5 4 3 2 1
SHT_7 1
51546954_EN 28/11/2018
55.1 [55.100] / 107
Wiring harnesses - Electrical schematic sheet 08 SH08 - GROUNDING,

MAIN CAB

Ground GND-005 - MAIN CAB GROUND 1 (Ground) GND-005
Connector X-001 - MAIN CAB GROUND 2 (GND-006) [STUD-GND-006]
(84163398)
(47663140)
(87616195)
(47663140)
(47663140)
(47663139)
Connector X-213A - MAIN CAB GROUND 1 (GND-005) [STUD-GND-005]
(47663139)
(47663139)
51546954_EN 28/11/2018
55.1 [55.100] / 108
6 5 4 3 2 1
CA-1165 BK 1.0 SH13: D-6 CA-1616 BK 1.0 SH16: D-4
SH24: B-1 SP-1605A SP-1605B

CA-032 BK 1.0
CA-1605B BK 1.0 CA-1593 BK 1.0 SH2: D-4
SP-091
D CA-1180 BK 6.0 CA-1119 BK 1.0 SH24: B-1 CA-1687 BK 1.0 SH15: D-4
D
CA-1235 BK 1.0 SH23: D-5 CA-1593B BK 1.0 SH2: D-6
CA-096 BK 1.5 SH24: B-3
CA-1260A BK 1.0 SH17: D-6
CA-1612 BK 1.0 SH22: A-4
CA-1552A BK 1.0 SH17: D-6
CA-1232E BK 1.0 SH22: C-4

CA-1593A BK 1.0 SH16: C-4
CA-1248 BK 1.0 SH25: D-1 CA-1229A BK 1.0 SH22: D-4

CA-1258A BK 1.0 SH15: D-4
CA-1258 BK 1.0 SH24: D-4

CA-1243 BK 1.5 SH25: D-3 CA-1552B BK 1.0 SH16: C-4
SP-090 SP-093
SH30: B-6 CA-1566 BK 1.5 CA-1181 BK 6.0
CA-5700RG BK 1.0 SH29: D-1
SH13: B-4 CA-1618 BK 1.5
CA-1545 BK 1.0 SH27: B-1 CA-1552 BK 1.0 SH18: B-4

SH13: B-6 CA-1023 BK 0.75
CA-1004A BK 1.0 SH18: B-6
SP-1114
CA-1004 BK 1.0 CA-1587 BK 1.0 SH18: B-4
C CA-1065 BK 10.0 CA-1238 BK 1.0 SH18: B-4 C

CA-1004B BK 1.0 SH18: A-6
CA-1260 BK 1.0 SH18: A-4
CA-1594 BK 1.0 SH13: A-4

SH3: C-1 CA-0068 BK 6.0 GB-1701 BK 2.5 SH15: A-1
SP-1228 SP-1252
CA-1228
CA-1607BK
BK2.0
6.0 CA-1252 BK 1.0 CA-1227A BK 1.0 SH17: A-1
SH3: B-1 CA-0070 BK 6.0 GB-1701A BK 2.5 SH15: A-1
CA-1228A BK 1.0 SH23: C-5 CA-1252A BK 1.0 SH17: C-4

SH28: C-1 CA-1576 BK 1.0
CA-1256A BK 1.0 SH13: B-4 CA-1252B BK 1.0 SH27: B-4

SH16: C-1 CA-1001 BK 1.0
CA-1229 BK 1.0 SH17: C-4 CA-1552C BK 1.0 SH20: A-6 X-132 X-130 X-003 X-001
STUD-GND-006
CA-1587A BK 1.0 SH17: B-5 CA-1552D BK 1.0 SH20: A-6
CA-1596 BK 1.0 SH17: B-4 GND-006
B MAIN CAB GROUND 2 B

SH30: B-6
SH5: B-4 CA-1589F BK 1.0 CA-1026 BK 1.5 SH24: C-6
CA-1605A BK 1.0 SH20: B-1 CA-1589D BK 1.0 CA-1595 BK 1.5 SH25: A-1
SH20: C-1 CA-1589C BK 1.0
SH25: A-4 CA-1589B BK 1.0

SH18: B-1 CA-1579 BK 1.0
SP-1589
SH25: B-4 CA-1589A BK 1.0 CA-1589 BK 4.0
SH30: C-4 CA-2008A BK 1.0

CA-1541 BK 1.0 SH27: B-1
SH20: B-1 CA-1589H BK 1.0
CA-1540 BK 1.0 SH27: B-1

A SH20: C-1 CA-1589G BK 1.0 A
X-213 X-213A X-952 X-002
STUD-GND-005
GND-005
MAIN CAB GROUND 1
6 5 4 3 2 1
SHT_8 1
51546954_EN 28/11/2018
55.1 [55.100] / 109

ENGINE, CHASSIS AND ROOF

Ground GND-003 - CHASSIS GROUND 1 (Ground) GND-003
Ground GND-007 - ROOF GROUND 1 (Ground) GND-007
Ground GND-012 - FRAME GROUND STUD (Ground) GND-012
Ground GND-013 - CAB GROUND STUD (Ground) GND-013
Connector X-015A_P - BOOM FLOAT/RIDE CONTROL JUMPER
(87597756)
Connector X-015A_S - BOOM FLOAT/RIDE CONTROL JUMPER
(47401066)
Connector X-078 - ROOF GROUND 1 (GND-007) (84140737)
Connector X-079 - ROOF GROUND 2 (GND-008) (84140737)
(47663137)
Connector X-214A - ENGINE GROUND 2 (GND-002) [STUD-GND-002]
(84124293)
Connector X-945 - CHASSIS GROUND 2 (GND-004) [STUD-GND-004]
(84426139)
(84426139)
(84426139)
(84426139)
51546954_EN 28/11/2018
55.1 [55.100] / 110
6 5 4 3 2 1
* VALID ONLY FOR THE RIDE CONTROL VERSION

# VALID ONLY FOR BOOM FLOAT VERSION
CH-1219 BK 1.0 SH31: B-6
CH-1223 BK 1.5 SH23: D-1
CH-1222 BK 1.5 SH23: D-1
D SH16: A-6 CH-1189 BK 1.0 CH-1585 BK 1.0 SH17: C-1

D
CH-1616 BK 1.0 SH16: D-1
SH25: B-4 CH-1215 BK 1.5 CH-1611 BK 2.0 SH23: C-5
X-015A_S X-015A_P
SH21: A-3 CH-1176 BK 1.5 * CH-1396 BK 1.0 SH15: C-1
CH-1076 BK 1.0 6 *6 BJ-1076 BK 1.0 SH15: A-6
SH24: A-1 CH-1164 BK 1.0 CH-006 BK 1.0 SH17: A-6
CH-1514D BK 1.0 SH15: C-6

SH17: D-1 CH-1600 BK 1.0
CH-1083 BK 1.0 SH14: A-6 CH-3025 BK 1.0 SH22: A-1
SH22: C-1 CH-1047 BK 1.0 CH-1217 BK 1.0 SH25: A-1
CH-1250 BK 1.5 SH21: D-1 CH-1185 BK 1.0 SH16: B-4

SH18: C-1 CH-1531 BK 1.0
CH-1251 BK 1.0 SH21: D-6
CH-1252 BK 1.0 SH21: A-6

X-948 X-947
CH-1253 BK 1.0 SH15: D-1
STUD-GND-003
CH-1301 BK 1.0 SH21: B-1
GND-003 SH23: B-6

CH-1256 BK 1.5
CHASSIS GROUND 1
C C
X-945 X-946
STUD-GND-004
GND-004
CHASSIS GROUND 2
EN-57BE BK 0.75 SH18: D-1
SP-057B
EN-57AE BK 6.0 EN-57BF BK 1.0 SH2: A-4
EN-57JC BK 1.0 SH30: A-1 SH22: D-1 RC-1151 BK 1.5 RC-1149 BK 1.5 SH22: B-1
EN-57JF BK 1.0 SH13: A-1 SH22: C-1 RC-1152 BK 1.0 RC-1159 BK 1.0 SH24: A-1
SP-057
SH13: A-1 EN-57AB BK 1.0 EN-57AG BK 6.0 EN-57CA BK 1.0 SH2: D-4
SH22: B-1 RC-1148 BK 1.5 RC-1154 BK 1.0 SH24: D-1
SH22: A-1 RC-1146 BK 1.5 RC-1147 BK 1.5 SH22: A-1
SH19: A-1 EN-2000 BK 1.5
B X-079 X-078 B
SP-057A
GND-008 GND-007
EC-0147 BK 10.0 SH26: A-6 ROOF GROUND 2 ROOF GROUND 1
EN-2021C BK 2.0 SH19: A-1
EN-2021B BK 2.5 SH11: D-1
SP-2021
EN-57AK BK 10.0
EN-2020B BK 6.0 EN-2021 BK 2.5 SH11: C-3
EN-2021A BK 2.5 SH11: C-3

STG#2 - 35.0
SP-2020
SH2: C-6 EN-2020 BK 10.0 EN-2022A BK 1.5 SH11: A-1
EN-2022B BK 1.5 SH11: A-1
GND-012 GND-013
EN-2020A BK 6.0 EN-2022C BK 1.5 SH11: A-1
SP-2022 FRAME GROUND STUD CAB GROUND STUD
A X-214A
A
X-214 EN-2022D BK 1.5 SH11: A-1
STUD-GND-002
EN-2022E BK 1.5 SH11: A-1
GND-002
ENGINE GROUND 2
6 5 4 3 2 1
SHT_9 1
51546954_EN 28/11/2018
55.1 [55.100] / 111
Wiring harnesses - Electrical schematic sheet 10 SH10 - (ECU) CORE ENGINE

-] Connector X-805_1 - INJECTOR (CYL.4) PIN 1 [Y-044] (47988479)
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE Connector X-805_2 - INJECTOR (CYL.4) PIN 2 [Y-044] (47988479)
-]
Connector X-806 - RAIL PRESSURE SENSOR (RDS) [B-030]
-] (1C1013187)
Connector X-807 - FPT - FUEL METERING UNIT (ZME) [Y-045]
(1C0004687)
Connector X-808 - INCREMENT SPEED SENSOR (CRANKSHA [B-031]
ECU A-001 - ECU (ECU) X-912 - ECU CORE ENGINE [A-001] (1 928 405 384)
(1C1016487)
Sensor B-030 - RAILPRESSURE SENSOR (RDS) (Sensor) X-806 - RAIL PRESSURE SENSOR (RDS) [B-030]
Connector X-809 - SEGMENT SPEED SENSOR (CAMSHAFT) [B-032]
(1C1013187)
(1C1016487)
Sensor B-031 - INCREMENT SPEED SENSOR (CRANKSHAFT) X-808 - INCREMENT SPEED SENSOR (CRANKSHA [B-031]
Connector X-810 - (KTF) FUEL TEMPERATURE SENSOR [B-033]
(DG6 INCR.) (Sensor) (1C1016487)
(5802341064)
Sensor B-032 - SEGMENT SPEED SENSOR (CAMSHAFT) (DG6 X-809 - SEGMENT SPEED SENSOR (CAMSHAFT) [B-032]
Connector X-811 - (WTF) COOLANT TEMPERATURE SENSOR [B-034]
SEGM.) (Sensor) (1C1016487)
(5802341064)
Sensor B-033 - FUEL TEMPERATURE SENSOR (KTF) (Sensor) X-810 - (KTF) FUEL TEMPERATURE SENSOR [B-033]
Connector X-812 - OIL PRESSURE SENSOR & OIL TE [B-035]
(5802341064)
(1C1013287)
Sensor B-034 - COOLANT TEMPERATURE SENSOR (WTF) (Sensor) X-811 - (WTF) COOLANT TEMPERATURE SENSOR [B-034]
Connector X-813 - BOOST PRESSURE SENSOR & AIR [B-036]
(5802341064)
(1C1013287)
Sensor B-035 - OIL PRESSURE SENSOR & OIL TEMPERATURE X-812 - OIL PRESSURE SENSOR & OIL TE [B-035]
Connector X-814 - FPT- EXHAUST FLAP [Y-046] (5802051303)
SENSOR (ODFT) (Sensor) (1C1013287)
Connector X-912 - ECU CORE ENGINE [A-001] (1 928 405 384)
Sensor B-036 - BOOST PRESSURE SENSOR & AIR TEMPERATURE X-813 - BOOST PRESSURE SENSOR & AIR [B-036]
SENSOR (ODFT) (Sensor) (1C1013287) Solenoid Y-041 - INJECTOR CYLINDER # 1 (Solenoid) X-802_1 - INJECTOR (CYL.1) PIN 1 [Y-041] (47988479)
X-802_2 - INJECTOR (CYL.1) PIN 2 [Y-041] (47988479)
Connector X-800_P - INJECTORS CYL 1 & 2 (87421341)
Solenoid Y-042 - INJECTOR CYLINDER # 2 (Solenoid) X-803_1 - INJECTOR (CYL.2) PIN 1 [Y-042] (47988479)
Connector X-800_S - INJECTORS CYL 1 & 2 (84131530)
X-803_2 - INJECTOR (CYL.2) PIN 2 [Y-042] (47988479)
Connector X-801_P - INJECTORS CYL 3 & 4 (87421341)
Connector X-801_S - INJECTORS CYL 3 & 4 (84131530) X-804_2 - INJECTOR (CYL.3) PIN 2 [Y-043] (47988479)
Connector X-802_1 - INJECTOR (CYL.1) PIN 1 [Y-041] (47988479) Solenoid Y-044 - INJECTOR CYLINDER # 4 (Solenoid) X-805_1 - INJECTOR (CYL.4) PIN 1 [Y-044] (47988479)
Connector X-802_2 - INJECTOR (CYL.1) PIN 2 [Y-041] (47988479) X-805_2 - INJECTOR (CYL.4) PIN 2 [Y-044] (47988479)
Connector X-803_1 - INJECTOR (CYL.2) PIN 1 [Y-042] (47988479) Solenoid Y-045 - FUEL METERING UNIT (ZME) (Solenoid) X-807 - FPT - FUEL METERING UNIT (ZME) [Y-045]
Connector X-803_2 - INJECTOR (CYL.2) PIN 2 [Y-042] (47988479) (1C0004687)
Connector X-804_1 - INJECTOR (CYL.3) PIN 1 [Y-043] (47988479) Solenoid Y-046 - EXAUST FLAP (12V) (Solenoid) X-814 - FPT- EXHAUST FLAP [Y-046] (5802051303)
Connector X-804_2 - INJECTOR (CYL.3) PIN 2 [Y-043] (47988479)
51546954_EN 28/11/2018
55.1 [55.100] / 112
6 5 4 3 2 1
B-030 A-001
RAILPRESSURE SENSOR (RDS) ECU
GND - 2.5 SH11: D-6
X-806 X-912
11 V_V_BATT - 2.5 SH11: D-6

3
+
V_V_5VRAILPS - 0.5 RAIL PRESS. SENSOR SUPPLY
P
1 60
- G_R_RAILPS - 0.5 RAIL PRESS. SENSOR GROUND
2 36
D I_A_RAILPS - 0.5 RAIL PRESS. SENSOR SIG.
Y-046
D
EXAUST FLAP (12V)
X-814
1
+ BATTERY
B-031
2
INCREMENT SPEED SENSOR (CRANKSHAFT) (DG6 INCR.)
GND
X-912
3
X-808 N.C.
SP-0193
66 18 4
2
I_F_CRS - 0.5 CRANKSHAFT SPEED SENSOR SIGNAL CAN-L_2 B_D_CANL2 - 0.5 B_D_CANL2 - 0.5 CAN_L
+
65 17 MC-040 MC-040 MC-041 MC-041
1 CAN-H_2 5
G_R_CRS - 0.5 CRANKSHAFT SPEED SENSOR GROUND B_D_CANH2 - 0.5 B_D_CANH2 - 0.5 CAN_H
3 SP-0194
SHIELD10
MC-039
69 B_D_CANL2 - 0.5 SH11: D-6

B-032
SP-0196 SHIELD15 GND SHIELD MC-039
SEGMENT SPEED SENSOR (CAMSHAFT) (DG6 SEGM.) SH11: D-6
B_D_CANH2 - 0.5
X-809
2 68
I_F_CAS - 0.5 SEGMENT CRANKSHAFT SPEED SENSOR SIGNAL
+
1 67
Y-045
G_R_CAS - 0.5 SEGMENT CRANKSHAFT SPEED SENSOR GROUND
FUEL METERING UNIT (ZME)
C 3
SHIELD13 C
X-807
58 1
B-033 SUPPLY METERING UNIT O_V_MEU - 0.75
83 MC-042 MC-042 2
FUEL TEMPERATURE SENSOR (KTF)
FUEL METERING UNIT O_T_MEU - 0.75
X-810
1 12
I_A_AN18 - 0.5 FUEL TEMPERATURE SENSOR SIGNAL
2
G_R_AN18 - 0.5
59 Y-041
SP-0197 G_R_AN18 - 0.5 GROUND ANALOG INPUT 18
B-034 INJECTOR CYLINDER # 1
X-800_S X-800_P
COOLANT TEMPERATURE SENSOR (WTF)
73 X-802_1
3 3
X-811 INJECTOR 1, BANK 1, 6 CYL. CYL. 1
O_P_SVL11 - 1.5 O_P_SVL11 - 1.5
39 MC-043 MC-043 4 4 MC-044 X-802_2
1 COOLANT TEMPERATURE SENSOR SIGNAL 49
I_A_AN17 - 0.5 O_P_SVH11 - 1.5 O_P_SVH11 - 1.5
INJECTOR 1 HIGH BANK 1. CYL. 1
2
G_R_AN18 - 0.5
Y-042
B INJECTOR CYLINDER # 2 B
B-035
OIL PRESSURE SENSOR & OIL TEMPERATURE SENSOR (ODFT) 26
2 2 X-803_1
INJECTOR 2 HIGH BANK 2. CYL. 2 O_P_SVH22 - 1.5 O_P_SVH22 - 1.5
02 MC-045 MC-045 1 MC-046 X-803_2
(-) 1
X-812 INJECTOR 2, BANK 2. CYL. 2 O_P_SVL22 - 1.5 O_P_SVL22 - 1.5
06
1
1
Temp
G_R_DF03 - 0.5 GROUND FOR FREQUENCY INPUT 3
13
2
2
I_A_AN15 - 0.5 OIL TEMPERATURE SENSOR SIGNAL
31
3
3
V_V_5VSS1F - 0.5 OIL PRESSURE SENSOR SUPPLY
35
4
(+) 4
I_A_AN01 - 0.5 OIL PRESSURE SENSOR INPUT SIGNAL
Y-043
Press.
INJECTOR CYLINDER # 3
X-801_S X-801_P
B-036 25 3 3 X-804_1
BOOST PRESSURE SENSOR & AIR TEMPERATURE SENSOR (ODFT) INJECTOR 1 HIGHT BANK 2 CYL 3 O_P_SVH21 - 1.5 O_P_SVH21 - 1.5
01 MC-047 MC-047 4 4 MC-048 X-804_2
(-) INJECTOR 1 BANK 2 CYL 3 O_P_SVL21 - 1.5 O_P_SVL21 - 1.5

X-813
1 90
1
Temp G_R_AN05 - 0.5 GROUND ANALOG INPUT 5

2 37
2
A I_A_AN16 - 0.5 BOOST PRESSURE TEMPERATURE SENSOR SIGNAL Y-044 A

3 07
3
INJECTOR CYLINDER # 4
V_V_5VSS1A - 0.5 BOOST PRESSURE SENSOR SUPPLY
4 86
4
(+) 74
I_A_AN05 - 0.5 BOOST PRESSURE SENSOR SIGNAL 2 2 X-805_1
INJECTOR 2 BANK 1; 6 CYL: CYL 4 O_P_SVL12 - 1.5 O_P_SVL12 - 1.5
50 MC-049 MC-049 1 1 MC-050 X-805_2
Press.
INJECTOR 2 HIGH BANK 1; CYL.4 O_P_SVH12 - 1.5 O_P_SVH12 - 1.5
SH11:A-5
6 5 4 3 2 1
SHT_10 1
51546954_EN 28/11/2018
55.1 [55.100] / 113
Wiring harnesses - Electrical schematic sheet 11 SH11 - (ECU) ENGINE CONTROL UNIT
-] Connector X-215 - GRID HEATER RELAY [K-011] (82012083)
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE Connector X-217 - +12 GRID-HEATER [K-011] (84123928)
-]
Connector X-222 - 87 GRID HEATER RELAY [K-011] (84123928)
-] Connector X-228 - GROUND FUEL FILTER/PREFILTER HEA (84140739)
Connector X-229 - GROUND GRID HEATER (GND-009) (84124293)
Type Component Connector / Link Connector X-242 - W.I.F. SENSOR [B-009] (87709663)
ECU A-001 - ECU (ECU) X-912 - ECU CORE ENGINE [A-001] (1 928 405 384) Connector X-422_P - ENG.H. / FUEL PREF.HEATER INTERC (87686736)
Sensor B-008 - COMB AIR & HUMIDITY SENSOR (Sensor) X-908 - COMB AIR & HUMIDITY SENSOR [B-008] (87709809) Connector X-422_S - ENG.H. / FUEL PREF.HEATER INTERC (87679438)
Sensor B-009 - W.I.F. SENSOR (Sensor) X-242 - W.I.F. SENSOR [B-009] (87709663) Connector X-429 - FUEL HEATER [R-001] (87679438)
Ground GND-009 - GROUND GRID HEATER (Ground) GND-009 Connector X-430 - FUEL HEATER [R-002] (87679438)
Ground GND-010 - GROUND FILTER HEATER (Ground) GND-010 Connector X-431 - GRID HEATER [R-003] (84123928)
Relay K-011 - GRID HEATER RELAY (Relay) X-217 - +12 GRID-HEATER [K-011] (84123928) X-215 - Connector X-432 - GRID HEATER [R-003] (84123928)
GRID HEATER RELAY [K-011] (82012083) X-222 - 87 GRID Connector X-900_P - PLUG C (47706134)
HEATER RELAY [K-011] (84123928) Connector X-900_S - PLUG C (84152563)
Resistor R-001 - FUEL PREFILTER HEATER (Resistor) X-429 - FUEL HEATER [R-001] (87679438) Connector X-901_P - ENGINE TO DENOX INTERCONNECT (47662794)
Resistor R-002 - FUEL FILTER HEATER (Resistor) X-430 - FUEL HEATER [R-002] (87679438) Connector X-901_S - ENGINE TO DENOX INTERCONNECT (47554344)
Resistor R-003 - GRID HEATER (Resistor) X-432 - GRID HEATER [R-003] (84123928) X-431 - GRID Connector X-908 - COMB AIR & HUMIDITY SENSOR [B-008] (87709809)
HEATER [R-003] (84123928) Connector X-911 - ECU (84300197)
Resistor R-VIRT001 - (Resistor) Connector X-941_P - ENGINE BULKHEAD (84254825)
Resistor R-VIRT002 - (Resistor) Connector X-941_S - CAB - ENGINE BULKHEAD (84254836)
Connector X-032_E - ECM FLASHING ONLY FOR PROTO (87696093)
51546954_EN 28/11/2018
55.1 [55.100] / 114
6 5 4 3 2 1
X-900_P X-900_S
SH10: D-1 GND - 2.5
1 1
SH10: D-1 V_V_BATT - 2.5 2 2 GND
EN-2021B BK 2.5 SH9: B-2
3 3 12V
SH10: C-1 B_D_CANL2 - 0.5 EN-9270A OR 2.5 SH2: B-1
MC-039
SH10: C-1 B_D_CANH2 - 0.5 4 4
5 5 CAN L
D SH2: B-1 MC-039
X-901_P X-901_S
D
EN-9277A OR 2.5 6 6 CAN H MC-015 11 11
EN-5420Y GN 0.75 DX-5420Y GN 0.75 SH12: A-1
A-001 MC-015 8 8 MC-013
MC-013
ECU 7 7 EN-5420X YE 0.75 DX-5420X YE 0.75 SH12: A-1
X-941_P X-941_S 1 1
69 DX-9277C OR 2.5 SH12: D-6
SH6: B-1 CA-1003A OR 0.75 D2 D2 EN-711D WH 0.75 IGNITION 32 10 10
1 SCR UPSTREAM SH12: D-1
EN-9249A YE 0.75 DX-9249 YE 0.75
CAB - ENGINE BULKHEAD EN-6408GA OR 1.5 IGN-1 9 12 12
25 SCR DOWNSTREAM SH12: D-1
EN-9251A YE 0.75 DX-9251 YE 0.75
EN-6408MA GN 1.5 IGN-25 10 2 2
49 COMMON (W4) SH12: C-1
EN-9250D BL 0.75 DX-9250C BL 0.75
EN-6408CA GN 1.5 IGN-49 16 9 9
73 DOC UPSTREAM SH12: C-1
SP-6408 EN-9254A YE 0.75 DX-9254 YE 0.75
SH2: C-4 EN-6408EA GN 6.0 EN-6408FA GN 1.5 IGN-73 96 13 13
26 DOSING MODULE SIGNAL SH12: C-1
EN-9262A GN 0.75 DX-9262 GN 0.75
EN-6408BA GN 1.5 IGN-26 23 MC-029 MC-029 16 16 MC-026 MC-026
90 DOSING MODULE SIGN SH12: C-1
EN-9261A YE 0.75 DX-9261 YE 0.75
EN-9276 YE 0.75 HUMIDITY SENSOR 72 14 14
SCR HEATING VALVE SH12: B-1
EN-9244A YE 0.75 DX-9244 YE 0.75
B-008 50 MC-030 MC-030 17 17
COMMON IGN . SH12: B-1
EN-9250F GN 0.75 DX-9250E BL 1.5
COMB AIR & HUMIDITY SENSOR
84 15 15
SCR PUMP MOTOR SIGNAL SH12: B-1
X-908 X-908 EN-9307A YE 0.75 DX-9307 YE 0.75
SP-9279 43
1 PWR GND 3 89 MC-031 MC-031 18 18 MC-028 MC-028
COMMON (W3) SCR PUMP MOTOR SIG SH12: B-1
EN-9279 BL 0.75 EN-9279B BL 0.75 EN-9308A GN 0.75 DX-9308 GN 0.75
85 7 7
C OUT1 2
15 SCR REVERTING VALVW SIGNAL
EN-9309A YE 0.75 DX-9309 YE 0.75 SH12: B-1 C
EN-9278 YE 0.75 HUMIDITY SENSOR W AMB TEMP SW 68 4 4
SCR PRESSURE SENSOR EN-9245A PK 0.75 DX-9245 PK 0.75 SH12: A-1
39 20 20
40 COMMON SH12: A-1
OUT2 4 EN-9247B BK 0.75 DX-9247A BK 0.75
EN-9280 YE 0.75 7 5 5
HUMIDITY SENSOR SCR PRESSURE SENSOR EN-9285A YE 0.75 DX-9285 YE 0.75 SH12: A-1
21 21
SH9: A-2 EN-2021 BK 2.5 DX-2021 BK 2.5 SH12: C-6
X-941_P X-941_S 19 19
SH9: A-2 EN-2021A BK 2.5 DX-2021A BK 2.5 SH12: B-6
SH6: B-1 CA-3016 OR 0.75 A5 A5
ENGINE TO DENOX INTERCONNECT

ENGINE BULKHEAD
61
B-009 FUEL HEATER RELAY SH2: B-1
EN-6570A YE 0.75
W.I.F. SENSOR
X-242 X-242 27
COMMON _ SH2: C-1
PWR GND 2 EN-6408 YE 0.75
3
EN-3016 WH 0.75 EN-9279A BL 0.75
R-001
13 FUEL PREFILTER HEATER
OUT 1
EN-2040B LG 0.75 WATER IN FUEL SIGNAL X-422_S X-422_P
A 1 SP-0057A
A A 2 B
SH2: C-1 P N
EN-6005A WH 2.0 CS-6005A RD 2.0 CS-0057A BK 2.0 CS-5700C BK 6.0
LOAD
SH2: B-1 EN-1212C YE 1.0
X-429 X-429
B SH18: B-1 EN-1212 YE 1.0

SP-216
EN-1212B YE 0.75
63
CRANKING SIGNAL SH2: C-1 EN-6005B WH 2.0
B B R-002 B
FUEL FILTER HEATER
45
ENG.H. / FUEL PREF.HEATER INTERC.
SH2: B-1 AUX RELAY
EN-9272B YE 0.75 A 1 2 B
P N
20 CS-6005B RD 2.0 CS-0057B BK 2.0
LOAD
X-228
SH2: B-1 EN-9271A YE 0.75 AUX RELAY X-430 X-430
88
K-011 GND-010
SH2: A-4 EN-1213C YE 0.75 STARTER CONTROL RELAY SH2: C-1 CS-6200 RD 16.0
GRID HEATER RELAY GROUND FILTER HEATER
19 R-003
87A
SH2: B-4 STARTER CONTROL RELAY X-217 30 GRID HEATER
EN-1213B YE 0.75
87 X-222 X-431 X-432
P N
CS-6200A RD 16.0 CS-0057 BK 16.0
83 1 86 85 2
G.H. RELAY ACTUATION X-229
47 EN-6586A VT 0.75
SH29: D-6 EN-5420A GN 0.75 CAN-L 0 _ VB1 74 X-215 X-215

COMMON IGN GND-009
EN-6408A GN 0.75
MC-012 MC-012 46
GROUND GRID HEATER
SH29: C-6 EN-4502A YE 0.75 CAN-H 0_ VB1 3
BAT-3 SH9: A-2
EN-2022A BK 1.5
5
BAT-5 SH9: A-2
EN-2022B BK 1.5
71
A 1
BAT-28
28 A
EN-5421 YE 0.75 CAN-H 1 EN-2022C BK 1.5 SH9: A-2
MC-032 MC-032 95 52
2
CAN-L 1 BAT-52 SH9: A-2
EN-5422 GN 0.75 EN-2022D BK 1.5
X-032_E 75
BA-75 SH9: A-2
ECM FLASHING ONLY FOR PROTO EN-2022E BK 1.5
X-911
X-911
SH10:A-4
6 5 4 3 2 1
SHT_11 1
51546954_EN 28/11/2018
55.1 [55.100] / 115
Wiring harnesses - Electrical schematic sheet 12 SH12 - (DENOX) EXHAUST EMISSION CONTROL
-] Resistor R-006 - CAN BUS TERMINATING (Resistor) X-910 - CAN BUS TERMINATING [R-006] (87687242)
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE Connector X-033_E - CONTROLLER NETWORK CC (87696093)
-]
Connector X-885 - SCR DOWNSTREAM [A-020] (84190317)
-] Connector X-886 - DOC UPSTREAM EXHAUST GAS TEMPERA [B-003]
(87709793)
Type Component Connector / Link Connector X-887 - DOC UPSTREAM [A-021] (84190317)
ECU A-020 - SCR DOWNSTREAM (ECU) X-885 - SCR DOWNSTREAM [A-020] (84190317) Connector X-888 - NH3 ECU [A-022] (84146686)
ECU A-021 - DOC UPSTREAM (ECU) X-887 - DOC UPSTREAM [A-021] (84190317) Connector X-889 - DEF QUALITY-SCR TANK LEVEL & [B-004]
(87688719)
ECU A-022 - NH3 ECU (ECU) X-888 - NH3 ECU [A-022] (84146686)
Connector X-903 - ADBLUE HEATING CONTROL VALVE [Y-029]
ECU A-023 - REDUCTION AGENT (SUPPLY MODULE) (ECU) X-915 - REDUCTION AGENT (SUPPLY MODULE) [A-023]
(84146685)
(84152570)
Connector X-904 - DEF DOSING MODULE [Y-030] (87709798)
Sensor B-001 - SCR UPSTREAM EXHAUST GAS TEMPERATURE X-905 - SCR UPSTREAM EXHAUST GAS TEMPERA [B-001]
SENSOR (T6) (Sensor) (84532147) Connector X-905 - SCR UPSTREAM EXHAUST GAS TEMPERA [B-001]
(84532147)
Sensor B-002 - SCR DOWNSTREAM EXHAUST GAS X-906 - SCR DOWNSTREAM EXHAUST GAS TEMPE [B-002]
TEMPERATURE SENSOR (T7) (Sensor) (84532147) Connector X-906 - SCR DOWNSTREAM EXHAUST GAS TEMPE [B-002]
(84532147)
Sensor B-003 - DOC UPSTREAM EXHAUST GAS TEMPERATURE X-886 - DOC UPSTREAM EXHAUST GAS TEMPERA [B-003]
SENSOR (T4) (Sensor) (87709793) Connector X-910 - CAN BUS TERMINATING [R-006] (87687242)
Sensor B-004 - DEF QUALITY-SCR TANK LEVEL & TEMP SENSOR X-889 - DEF QUALITY-SCR TANK LEVEL & [B-004] Connector X-915 - REDUCTION AGENT (SUPPLY MODULE) [A-023]
(Sensor) (87688719) (84152570)
Sensor B-005 - NH3 SENSOR (Sensor) Solenoid Y-029 - ADBLUE HEATING CONTROL VALVE (Solenoid) X-903 - ADBLUE HEATING CONTROL VALVE [Y-029]
(84146685)
Sensor B-006 - NOX SENSOR W/ECU (Sensor)
Solenoid Y-030 - DEF DOSING MODULE (Solenoid) X-904 - DEF DOSING MODULE [Y-030] (87709798)
Sensor B-007 - NOX SENSOR W/ECU (Sensor)
Solenoid Y-VIRT001 - (Solenoid)
Motor M-VIRT001 - (Motor)
51546954_EN 28/11/2018
55.1 [55.100] / 116
6 5 4 3 2 1
R-006
CAN BUS TERMINATING
X-910 X-910
2 N P 3
DX-5420Q GN 0.75
DX-9251 YE 0.75 SH11: D-1
MC-025
SH11: D-1 DX-9277C OR 2.5
D DX-5420P YE 0.75 D
DX-9249 YE 0.75 SH11: D-1
SP-206
SP-201 B-001
MC-024
SCR UPSTREAM EXHAUST GAS TEMPERATURE SENSOR (T6)
B-004
SP-202 1 T 2
DEF QUALITY-SCR TANK LEVEL & TEMP SENSOR DX-9250 BL 0.75
P N
MC-023
X-889 X-889
X-905 X-905
1 4
DX-9273 OR 1.5 DX-5420M GN 0.75
2 5 MC-024 MC-024
DX-2021B BK 1.5 DX-5420L YE 0.75 B-002
t°
λ SCR DOWNSTREAM EXHAUST GAS TEMPERATURE SENSOR (T7)
3
DX-5420S GN 0.75
DX-5420R YE 0.75
SP-9250
1 T 2
DX-9250B BL 0.75 DX-9250C BL 0.75 SH11: D-1
P N
X-906 X-906
A-022
B-005 B-003
NH3 ECU
NH3 SENSOR DOC UPSTREAM EXHAUST GAS TEMPERATURE SENSOR (T4)
X-888
C DX-9274 OR 1.0
1 MC-023 1
P
T
N
2
DX-9250A BL 0.75 C
4
DX-2021D BK 1.0 SP-208 X-886 X-886
λ t°
SP-2021B 3
CAN L DX-5420B GN 0.75 SP-203 DX-9254 YE 0.75 SH11: D-1
SH11: C-1 DX-2021 BK 2.5 MC-022 MC-022
2 MC-021
CAN H DX-5420C YE 0.75
Y-030
X-888
DEF DOSING MODULE
DX-5420E YE 0.75
DX-5420D GN 0.75
2 IN 1
OUT
DX-9261 YE 0.75 SH11: C-1
X-904 X-904 MC-026

A-020
DX-9262 GN 0.75 SH11: C-1
B-006
SCR DOWNSTREAM
NOX SENSOR W/ECU Y-029
X-885
ADBLUE HEATING CONTROL VALVE
1
DX-9272 OR 1.0 MC-021 1
IN 3
OUT
DX-9244 YE 0.75 SH11: C-1
2
DX-2021C BK 1.0 SP-205 X-903
λ t° X-903 MC-027 MC-027
MC-020
3
CAN L DX-5420 GN 0.75
MC-020 SP-204 MC-019
4
CAN H DX-5420A YE 0.75
B X-885 DX-9250DA GN 0.75
B
DX-5420H YE 0.75
DX-5420T GN 0.75
A-023
REDUCTION AGENT (SUPPLY MODULE)
X-915
SP-9250A
9
DX-9250EA BL 0.75 DX-9250E BL 1.5 SH11: C-1
A-021
B M A 10
DOC UPSTREAM B-007 SH11: C-1
DX-9307 YE 0.75
NOX SENSOR W/ECU MC-019
8 MC-028 MC-028
1 DX-9308 GN 0.75 SH11: C-1
DX-9275 OR 1.0 11
P N
SP-2021D SP-210 DX-9250EB GN 0.75
2
SH11: C-1 DX-2021A BK 2.5 DX-2021E BK 1.0 12
MC-018
5 DX-9309 YE 0.75 SH11: C-1
λ t°
DX-2021F BK 0.75 2
SP-209 MC-017 DX-9245 PK 0.75 SH11: C-1
P 4
X-887 3
CAN L DX-5420F GN 0.75 DX-9247A BK 0.75 SH11: C-1
4 MC-018 3
DX-5420O GN 0.75
U
DX-5420N YE 0.75
CAN H DX-5420G YE 0.75 DX-9285 YE 0.75 SH11: C-1
X-887
X-033_E
MC-017
A CONTROLLER NETWORK CC
A
1
CAN H DX-5424 YE 0.75 DX-5420X YE 0.75 SH11: D-1
SP-211
MC-016 MC-016 MC-013 MC-013
2
CAN L DX-5423 GN 0.75 DX-5420Y GN 0.75 SH11: D-1
SP-212
6 5 4 3 2 1
SHT_12 1
51546954_EN 28/11/2018
55.1 [55.100] / 117
Wiring harnesses - Electrical schematic sheet 13 SH13 - (UCM) SHUTTLE LEVER, COOLING FAN REV SW.
-] Switch S-VIRT023 - Switch (Switch)
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE Switch SW-001 - P.S.(REED) (Switch)
-]
Switch SW-002 - G.S.(REED) (Switch)
-] Switch SW-003 - F.S.(REED) (Switch)
Switch SW-004 - R.S.(REED) (Switch)
Type Component Connector / Link Switch SW-005 - NOT P.S.(REED) (Switch)
ECU A-002 - UCM 3 (ECU) X-007 - GND UCM [A-002] (47365222) X-092B - UCM3 CN2B Connector X-057 - SEAT SWITCH & AIR SUSPENSION [S-029]
[A-002] (82028495) X-094A - UCM3 CN4A [A-002] (82028493) (47401066)
X-091B - UCM3 CN1B [A-002] (87410946) X-091A - UCM3 Connector X-062 - SHUTTLE LEVER [Z-004] (82862752)
CN1A [A-002] (82016219) X-093A - UCM3 CN3A [A-002] Connector X-088 - COOLING REVERSIABLE FAN SWITCH [S-025]
(84130757) X-006 - GND UCM [A-002] (47365222) X-093B (84819781)
- UCM3 CN3B [A-002] (84130760) X-092A - UCM3 CN2A Connector X-091A - UCM3 CN1A [A-002] (82016219)
[A-002] (82028493) X-094B - UCM3 CN4B [A-002] (82028495) Connector X-091B - UCM3 CN1B [A-002] (87410946)
Ground GND-VIRT-002 - (Ground) GND-VIRT-002 Connector X-092A - UCM3 CN2A [A-002] (82028493)
Motor M-VIRT004 - M (Motor) Connector X-092B - UCM3 CN2B [A-002] (82028495)
Resistor R-008 - 560 Ohm (Resistor) Connector X-093B - UCM3 CN3B [A-002] (84130760)
Resistor R-009 - 560 Ohm (Resistor) Connector X-094B - UCM3 CN4B [A-002] (82028495)
Resistor R-010 - 2,2 KOhm (Resistor) Connector X-098 - SEAT HEATING SWITCH [S-039] (84819781)
Resistor R-011 - 2,2 KOhm (Resistor) Connector X-243 - FAN PRESSURE RELIEF SOLENOID VAL [Y-013]
Resistor R-012 - 2,2 KOhm (Resistor) (47414530)
Resistor R-013 - 560 Ohm (Resistor) Connector X-244 - FAN REVERSING SOLENOID VALVE [Y-012]
Resistor R-VIRT007 - Resistor (Resistor) (47414530)
Resistor R-VIRT028 - Resistor (Resistor) Connector X-941_P - ENGINE BULKHEAD (84254825)
Switch S-025 - COOLING FAN REV SWITCH (Switch) X-088 - COOLING REVERSIABLE FAN SWITCH [S-025] Connector X-941_S - CAB - ENGINE BULKHEAD (84254836)
(84819781) Solenoid Y-012 - FAN REVERSING SOLENOID VALVE (Solenoid) X-244 - FAN REVERSING SOLENOID VALVE [Y-012]
Switch S-029 - SEAT SWITCH, AIR SUSPENSION AND HEATING X-057 - SEAT SWITCH & AIR SUSPENSION [S-029] (47414530)
(Switch) (47401066) Solenoid Y-013 - FAN PRESSURE RELIEF SOLENOID VALVE X-243 - FAN PRESSURE RELIEF SOLENOID VAL [Y-013]
Switch S-039 - SEAT HEATING SWITCH (Switch) X-098 - SEAT HEATING SWITCH [S-039] (84819781) (Solenoid) (47414530)
Switch S-VIRT020 - Switch (Switch) Sub-Assembly Z-004 - LEVER ASSY, LATCHED SHUTTLE (Sub-Assembly) X-062 - SHUTTLE LEVER [Z-004] (82862752)
51546954_EN 28/11/2018
55.1 [55.100] / 118
6 5 4 3 2 1
A-002
UCM 3
Z-004
LEVER ASSY, LATCHED SHUTTLE

X-094B
X-941_P X-941_S
PARK SWITCH 11
X-062 X-062 CA-9271 YE 1.0 A3 A3 EN-9271 YE 1.0 SH2: A-1
CMB_12
KEY IN CRANKING INTERLOCK
CRANK RELAY
4 6
GEAR SWITCH
D 5
P.S.(REED)
CMB_05
29
SH25: A-6
D
+12V CA-0148 YE 0.75
SH3: B-4 X-092B BACKUP ALARM
CA-2205C OR 1.0
GEAR OUT 7 19
AN_34
CA-2102 YE 0.75
G.S.(REED) GEAR-OUT S.LEVER
X-094B
8 GND F.S.(REED) FWD 2 30 AN_91
SH8: D-4 CA-1165 BK 1.0 CA-2100 YE 0.75
FRW SHUTTLE LEVER
560 Ohm 2,2 KOhm
R.S.(REED) REV
1 +5V 3 31
SH14: A-1 AN_92
CA-1525C PK 1.0 CA-2101 YE 0.75
560 Ohm REV. SHUTTLE LEVER
2,2 KOhm
NOT P.S.(REED) PARK

10 +5V EPL 9 21
AN_86
SH14: A-1 CA-1525D PK 1.0 CA-1519 YE 0.75
PARK SHUTTLE LEVER
560 Ohm
2,2 KOhm
X-092B
24
AN_39
SH18: B-1 CA-1212B YE 1.0
CRANK.DETECTION
X-091B
C MC-006
34
C
SH29: A-1 CA-4502G YE 0.75 CAN-H_VB1
MC-006
25
SH29: A-1 CA-5420G GN 0.75 CAN-L_VB1 CA-1525E PK 1.0 SH14: D-6
X-091A
S-025
SP-1525
COOLING FAN REV SWITCH 8
5VREF1_OUT CA-1525 PK 1.0 CA-1525F PK 1.0 SH14: D-6
X-088 X-088
SENSOR SUPPLY
8 7
SH25: C-4 CA-1257 VT 1.0 CA-1256A BK 1.0 SH8: B-4 CA-1525H PK 1.0 SH16: C-1
1
2
SH3: A-1 CA-1535 OR 1.0 X-093B
3 20
AN_65 X-092B X-941_P X-941_S
CA-1517 YE 1.0
COOLING FAN REVERSE 11 A4 A4
LSD_08 CA-2017 YE 1.0 EN-2017 YE 1.0 SH26: A-6
COOL.FAN UPPER ENAB.
2 B3 B3
LSD_06 CA-1202 YE 1.0 EN-1202 YE 1.0 SH26: A-6
COOL.FAN UPPER REV.
S-029
B SEAT SWITCH, AIR SUSPENSION AND HEATING B
5 A8 A8
CA-1190 YE 1.0 EN-1190 YE 1.0 SH26: D-6
X-092A LSD_07
X-057 X-057
COOL.FAN LOWER ENAB.
1.5 k Ohms 9 12
6
SH8: C-6 AN_16 12
CA-1023 BK 0.75 CA-1570 YE 0.75 B1 B1
0.5 k Ohms SEAT SWITCH LSD_05 CA-1191 YE 1.0 EN-1191 YE 1.0 SH26: D-6
SP-1618
1 3 COOL.FAN LOWER REV.
SH6: A-1 CA-2210 OR 1.0 M CA-1618A BK 1.0 CA-1618 BK 1.5 SH8: C-6
7 8
CA-1618B BK 1.5
Y-013
CA-2211 OR 1.5 FAN PRESSURE RELIEF SOLENOID VALVE
X-092A X-243 X-243

6 A6 A6 1 2
P N
HSD_06 CA-1253 WH 1.0 EN-1253 WH 1.0 EN-57JF BK 1.0 SH9: B-3
3
COOL.FAN SPEED PWM
2
SH20: B-1 CA-1103 OR 1.5
Y-012
1
FAN REVERSING SOLENOID VALVE
8 7
A SH25: C-6 CA-1266 VT 1.0 CA-1594 BK 1.0 SH8: C-4 X-093B X-244 X-244 A
33 A7 A7 1 2
P N
X-098 X-098 HSD_34 CA-1254 WH 1.0 EN-1254 WH 1.0 EN-57AB BK 1.0 SH9: B-6
COOL. FAN REVERSE
SEAT HEATING SWITCH
S-039 CAB - ENGINE BULKHEAD
SH16:A-4
6 5 4 3 2 1
SHT_13 1
51546954_EN 28/11/2018
55.1 [55.100] / 119
Wiring harnesses - Electrical schematic sheet 14 SH14 - (UCM) JOYSTICK CONTROL HANDLE & amp; VALVES
-] Connector X-093A - UCM3 CN3A [A-002] (84130757)
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE Connector X-093B - UCM3 CN3B [A-002] (84130760)
-]
-] Connector X-094B - UCM3 CN4B [A-002] (82028495)
Connector X-110 - BOOM LOW PROX.SWITCH [B-018] (87695564)
Type Component Connector / Link Connector X-111 - BOOM UP PROX SW. [B-016] (47564764)
ECU A-002 - UCM 3 (ECU) X-007 - GND UCM [A-002] (47365222) X-092B - UCM3 CN2B Connector X-138 - BOOM RETRACTED PROX. SWITCH [B-015]
[A-002] (82028495) X-094A - UCM3 CN4A [A-002] (82028493) (84074635)
X-091B - UCM3 CN1B [A-002] (87410946) X-091A - UCM3 Connector X-138.R - RESISTOR [R-005] (87696093)
CN1A [A-002] (82016219) X-093A - UCM3 CN3A [A-002] Connector X-701 - AUX OUT VALVE [Y-009] (47414530)
(84130757) X-006 - GND UCM [A-002] (47365222) X-093B Connector X-702 - TELESCOPE RETRACT VALVE [Y-024] (47414530)
- UCM3 CN3B [A-002] (84130760) X-092A - UCM3 CN2A Connector X-708 - AUX IN VALVE [Y-023] (47414530)
[A-002] (82028493) X-094B - UCM3 CN4B [A-002] (82028495)
Connector X-709 - TELESCOPE EXTD VALVE [Y-010] (47414530)
Sensor B-015 - BOOM RETRACTED PROX. SWITCH (Sensor) X-138 - BOOM RETRACTED PROX. SWITCH [B-015]
Connector X-711 - BOOM FLOAT VALVE A [Y-018] (47414530)
(84074635)
Connector X-712 - BOOM RIDE VALVE B [Y-017] (47414530)
Sensor B-016 - BOOM UP PROX. SWITCH (Sensor) X-111 - BOOM UP PROX SW. [B-016] (47564764)
Connector X-720 - BOOM LOWERING PRESSURE SENSOR [B-037]
Sensor B-018 - BOOM LOW PROX. SWITCH (Sensor) X-110 - BOOM LOW PROX.SWITCH [B-018] (87695564)
(84078681)
Sensor B-037 - BOOM LOWERING PRESSURE SENSOR (Sensor) X-720 - BOOM LOWERING PRESSURE SENSOR [B-037]
Connector X-721 - BOOM RISING PRESSURE SENSOR [B-038]
(84078681)
(84078681)
Sensor B-038 - BOOM RISING PRESSURE SENSOR (Sensor) X-721 - BOOM RISING PRESSURE SENSOR [B-038]
(84078681)
Resistor R-005 - RESISTOR (Resistor) X-138.R - RESISTOR [R-005] (87696093)
Solenoid Y-009 - AUX OUT VALVE COUPLING (Solenoid) X-701 - AUX OUT VALVE [Y-009] (47414530)
Connector X-015A_P - BOOM FLOAT/RIDE CONTROL JUMPER
(87597756) Solenoid Y-010 - TELESCOPE EXTD VALVE (Solenoid) X-709 - TELESCOPE EXTD VALVE [Y-010] (47414530)
Connector X-015A_S - BOOM FLOAT/RIDE CONTROL JUMPER Solenoid Y-017 - BOOM FLOAT VALVE B (Solenoid) X-712 - BOOM RIDE VALVE B [Y-017] (47414530)
(47401066) Solenoid Y-018 - BOOM FLOAT VALVE A (Solenoid) X-711 - BOOM FLOAT VALVE A [Y-018] (47414530)
Connector X-048 - JOYSTICK 1 [Z-003] (47604306) Solenoid Y-023 - AUX IN VALVE UNCOUPLING (Solenoid) X-708 - AUX IN VALVE [Y-023] (47414530)
Connector X-049 - JOYSTICK 2 [Z-003] (87695564) Solenoid Y-024 - TELESCOPE RETRACT VALVE (Solenoid) X-702 - TELESCOPE RETRACT VALVE [Y-024] (47414530)
Connector X-091A - UCM3 CN1A [A-002] (82016219) Sub-Assembly Z-003 - CONTROL HANDLE (Sub-Assembly) X-048 - JOYSTICK 1 [Z-003] (47604306) X-049 - JOYSTICK 2
Connector X-091B - UCM3 CN1B [A-002] (87410946) [Z-003] (87695564)
51546954_EN 28/11/2018
55.1 [55.100] / 120
6 5 4 3 2 1
A-002
UCM 3
Z-003
CONTROL HANDLE
SP-1503
X-048
X-091A X-942_P X-942_S
1 CH-1503B GY 1.0
SH13: C-1 X-048 X-094A LSD_16
CA-1525F PK 1.0 13 AB8 AB8
ROLLER # 1
4 AUX. VALVE RETURN CA-1503 GY 1.0 CH-1503 GY 1.0 CH-1503A GY 1.0
18
AN_25
CA-1036 YE 1.0
TELESCOPE ROLLER 1 Y-009
2
SH16: A-1 AUX OUT VALVE COUPLING
CA-1526C BL 1.0
D CA-1035 YE 1.0
25 AN_27
X-093A
AA7 AA7
D
TELESCOPE ROLLER 2 HSD_02 5 1 P N 2
ROLLER # 2 CH-1056 WH 1.0
3 AUX.OUT
CA-1056 WH 1.0
X-093B X-701 X-701

AUX OUT 6 23
AN_68 Y-023
CA-1569 YE 1.0
AUX.OUT.ROCKER AUX IN VALVE UNCOUPLING
7
SH13: C-1 X-094B 14 AB7 AB7
CA-1525E PK 1.0 1 P N 2
AUX IN HSD_20
8 7 CA-1058 WH 1.0 CH-1058 WH 1.0
AN_78 AUX.IN
CA-1032 YE 1.0
AUX.IN.ROCKER SW.
X-094A X-708 X-708
X-094A 4 BA6 BA6
X-049 LSD_12
1 12 CA-1060 GY 1.0 CH-1060 GY 1.0
AN_26 TELE.EXTEN.RETURN
CA-1568 YE 1.0 Y-010
X-049 GEAR DOWN SHIFT
GEAR DWN TELESCOPE EXTD VALVE
4 2 23
SH4: D-1 AN_28
CA-1613 OR 1.0 CA-1033 YE 1.0
GEAR UP SHIFT
GEAR UP 13 AA8 AA8 1 2
HSD_10 P N
CA-1057 WH 1.0 CH-1057 WH 1.0
X-093B TELE.VLV.EXTEND
3
19 X-709 X-709
AN_64
DECLUTCH CA-1034 YE 1.0
DECLUCH
Y-024
TELESCOPE RETRACT VALVE
X-015A_P X-015A_S
7#
C BJ-1096E PK 1.0
7
CH-1096E PK 1.0 SH14: A-1 19 AC1 AC1 1 P N 2 C
HSD_11 CH-1506 WH 1.0
CA-1506 WH 1.0
TELESCOPE RETRACT
B-037 #
X-091A X-702 X-702
BOOM LOWERING PRESSURE SENSOR X-091B AC2 AC2
X-942_S X-942_P LSD_14 19
# CH-1507 GY 1.0
C 1# 1 28 CA-1507 GY 1.0
OUT TELE.RETR.RETURN
SP-1096E BJ-1094 YE 1.0 CH-1094 YE 1.0 BB1 BB1 CA-1094 YE 1.0 AN_95
BOOM LOWERING PRESS.SENSOR SIGNAL
B PWR GND A CHASSIS BULKHEAD
BJ-1096F PK 1.0 BJ-1097L BL 1.0 X-092A
BC6 BC6 # SP-1503C
LSD_02 22 8 #8
X-720 X-720 CA-1503C GY 1.0 CH-1503C GY 1.0 BJ-1503C GY 1.0
RIDE CTR/BOOM FLT RETURN
# SP-1097E 4
4 *
BJ-1075 WH 1.0 SH15: A-1
B-038 #
BOOM RISING PRESSURE SENSOR 9# 9 AB1 AB1 # 4

4
BJ-1097E BL 1.0 CH-1097E BL 1.0 SH16: B-1 CA-1075B WH 1.0 CH-1075B WH 1.0 BJ-1075B WH 1.0
B PWR GND A # SP-1075B
X-015A_S X-015A_P
BJ-1096G PK 1.0 BJ-1097M BL 1.0
X-942_S X-942_P X-094B
X-721 OUT C 2# 2 BB2 BB2 33
AN_94 Y-017 #
BJ-1095 YE 1.0 CH-1095 YE 1.0 CA-1095 YE 1.0
BOOM RISING PRESS.SENSOR SIGNAL BOOM FLOAT VALVE B
X-721
B-018 2 N P 1
BJ-1503E GY 1.0 BJ-1075D WH 1.0
BOOM LOW PROX. SWITCH
B BB8 BB8
X-094B
X-712 X-712
B
NC 4 14 AN-82
CH-2082 YE 0.5 CA-2082 YE 1.0 (NC) BOOM LOWER POS.PROX.
Y-018 #
AB3 AB3 BOOM FLOAT VALVE A

NO 2 13 AN_81
CH-1080 YE 1.0 CA-1080 YE 1.0 X-093A
(NO) BOOM LOWER POS.PROX.
X-110 25 2 N 1
HSD_12 P
CA-1075 WH 1.0 SP-1075 BJ-1503D GY 1.0 BJ-1075C WH 1.0
1 3 RIDE CONTROL/BOOM FLOAT
SH4: B-1 CH-1082A OR 1.0 CH-1083A BK 1.0
PWR GND X-711 X-711
X-110
SP-1083
SH9: C-3 CH-1083 BK 1.0
B-016
CA-1075A VT 1.0 SH16: C-6
BOOM UP PROX. SWITCH
X-111 X-111 CA-1525C PK 1.0 SH13: C-6
B PWR GND A
SH4: B-1 CH-1082B OR 1.0 CH-1083B BK 1.0 CA-1525D PK 1.0 SH13: C-6
OUT C AB6 AB6 15 CA-1525G PK 1.0 SH17: B-6

AN_83
CH-1051 YE 1.0 CA-1501 YE 1.0 BOOM UPPER POS.PROX.
CH-2102B PK 0.5 SH17: C-1
B-015 CH-1096A PK 0.5 SH15: B-6

R-005 BOOM RETRACTED PROX. SWITCH
A RESISTOR CH-1096C PK 0.5 SH15: C-6 A
X-138.R X-138.R X-138 X-138
PWR X-091A X-942_P X-942_S CH-1096B PK 0.5 SH15: B-6
1 P N 2 B GND A
SH7: B-1 CH-1084 OR 1.0 CH-1084A OR 1.0 CH-1083C BK 1.0 9
X-093B 5VREF3_OUT
CA-1096 PK 1.0 CA-1096A PK 1.0 BC3 BC3 CH-1096 PK 1.0 CH-1096E PK 1.0 SH14: C-4
+5V SENSOR SUPPLY
120.0 Ohms OUT C BB7 BB7 31 AN_74 SP-1096A SP-1096
CH-1042 YE 1.0 CA-1042 YE 1.0 BOOM FULLY RETRACT PROX. CAB - CHASSIS BULKHEAD
SH16:A-4 # VALID ONLY FOR BOOM FLOAT VERSION

CHASSIS BULKHEAD
6 5 4 3 2 1
SHT_14 1
51546954_EN 28/11/2018
55.1 [55.100] / 121
Wiring harnesses - Electrical schematic sheet 15 SH15 - (UCM) PARK BRAKE & amp; CUT OFF VALVES
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE Connector X-092A - UCM3 CN2A [A-002] (82028493)
-]
-] Connector X-093A - UCM3 CN3A [A-002] (84130757)
Type Component Connector / Link Connector X-094A - UCM3 CN4A [A-002] (82028493)
ECU A-002 - UCM 3 (ECU) X-007 - GND UCM [A-002] (47365222) X-092B - UCM3 CN2B Connector X-094B - UCM3 CN4B [A-002] (82028495)
[A-002] (82028495) X-094A - UCM3 CN4A [A-002] (82028493) Connector X-103 - TRAILER BRAKE (87332093)
X-091B - UCM3 CN1B [A-002] (87410946) X-091A - UCM3 Connector X-113 - CUTOFF BOOM/TILT PRESS. SENSOR [B-017]
CN1A [A-002] (82016219) X-093A - UCM3 CN3A [A-002] (84146442)
(84130757) X-006 - GND UCM [A-002] (47365222) X-093B Connector X-114 - BOOM CUT OFF PRESS. SENSOR [B-043]
- UCM3 CN3B [A-002] (84130760) X-092A - UCM3 CN2A (84146442)
[A-002] (82028493) X-094B - UCM3 CN4B [A-002] (82028495) Connector X-115 - PARK BRAKE PRESS. SENSOR [B-019] (84146442)
Sensor B-017 - TELESCOPIC CUT OFF (Sensor) X-113 - CUTOFF BOOM/TILT PRESS. SENSOR [B-017] Connector X-118 - PRESS SW BOOM LOWER [B-041] (82012083)
(84146442)
Connector X-119 - PRESS SW TILT UP [B-040] (82012083)
Sensor B-019 - PARK BRAKE PRESS SENSOR (Sensor) X-115 - PARK BRAKE PRESS. SENSOR [B-019] (84146442)
Connector X-123 - PRESS SW TILT DOWN [B-039] (82012083)
Sensor B-026 - PRESS. SW.TELE OUT (N.C.) OPEN 5 BAR RISING X-956 - PRESS. SW.TELE OUT [B-026] (82012083)
Connector X-126 - MANUAL /SEMI AUTO GEAR SWITCH [S-023]
(Sensor)
(84819781)
Sensor B-039 - PRESS SW TILT DOWN (N.C) OPEN 3 BAR RISING X-123 - PRESS SW TILT DOWN [B-039] (82012083)
Connector X-246 - TRAILER BRAKE VALVE (84607243)
(Sensor)
Connector X-246A - TO CHASSIS HARNESS (87691371)
Sensor B-040 - PRESS SW TILT UP (N.C.) OPEN 3 BAR RISING X-119 - PRESS SW TILT UP [B-040] (82012083)
(Sensor) Connector X-246B - TRAILER BRAKE VALVE [Y-019] (84479053)
Sensor B-041 - PRESS SWT BOOM LOWER (N.C.) OPEN 3 BAR X-118 - PRESS SW BOOM LOWER [B-041] (82012083) Connector X-700 - RIDE CONTROL VALVE B [Y-033] (47414530)
RISING (Sensor) Connector X-703 - RIDE CONTROL VALVE A [Y-032] (47414530)
Sensor B-043 - BOOM/TILT CUT-OFF PRESS. SENSOR (Sensor) X-114 - BOOM CUT OFF PRESS. SENSOR [B-043] Connector X-704 - BOOM LIFT UP VALVE [Y-020] (47414530)
(84146442) Connector X-705 - PARK BRAKE VALVE # 2 [Y-031] (47414530)
Diode D-005 - TRAILER BRAKE VALVE DIODE (Diode) Connector X-706 - BOOM/TELE CUT OFF VALVE [Y-021] (47414530)
Switch S-022 - DECLUTCH BY SERVICE BRAKE ENABLE (Switch) X-085 - DECLUTCH BY SERVICE BRAKE [S-022] (84819781) Connector X-707 - PARK BRAKE VALVE # 1 [Y-022] (47414530)
Switch S-023 - MANUAL /SEMI AUTO GEAR SWITCH (Switch) X-126 - MANUAL /SEMI AUTO GEAR SWITCH [S-023] Connector X-942_P - CHASSIS BULKHEAD (84254824)
(84819781) Connector X-942_S - CAB - CHASSIS BULKHEAD (84254835)
Connector X-006 - GND UCM [A-002] (47365222) Connector X-943_P - CHASSIS BULKHEAD (84550084)
Connector X-007 - GND UCM [A-002] (47365222) Connector X-943_S - CAB - CHASSIS BULKHEAD (84551847)
Connector X-015A_P - BOOM FLOAT/RIDE CONTROL JUMPER Connector X-956 - PRESS. SW.TELE OUT [B-026] (82012083)
(87597756) Solenoid Y-019 - TRAILER BRAKE VALVE (Solenoid) X-246B - TRAILER BRAKE VALVE [Y-019] (84479053)
Connector X-015A_S - BOOM FLOAT/RIDE CONTROL JUMPER Solenoid Y-020 - TELESCOPIC CUT OFF VALVE (Solenoid) X-704 - BOOM LIFT UP VALVE [Y-020] (47414530)
(47401066) Solenoid Y-021 - BOOM CUT OFF VALVE (Solenoid) X-706 - BOOM/TELE CUT OFF VALVE [Y-021] (47414530)
Connector X-020_P - TRAILER BRAKE JUMPER TO CHASSIS Solenoid Y-022 - PARK BRAKE VALVE # 1 (Solenoid) X-707 - PARK BRAKE VALVE # 1 [Y-022] (47414530)
(87696073) Solenoid Y-031 - PARK BRAKE VALVE # 2 (Solenoid) X-705 - PARK BRAKE VALVE # 2 [Y-031] (47414530)
Connector X-020_S - CHASSIS TO TRAILER BRAKE JUMPER Solenoid Y-032 - RIDE CONTROL VALVE A (Solenoid) X-703 - RIDE CONTROL VALVE A [Y-032] (47414530)
(87708145)
Solenoid Y-033 - RIDE CONTROL VALVE B (Solenoid) X-700 - RIDE CONTROL VALVE B [Y-033] (47414530)
Connector X-085 - DECLUTCH BY SERVICE BRAKE [S-022] (84819781)
51546954_EN 28/11/2018
55.1 [55.100] / 122
6 5 4 3 2 1
S-022
DECLUTCH BY SERVICE BRAKE ENABLE A-002 X-103
X-085 X-085 UCM 3 TRAILER BRAKE
8 P N 7
SH4: A-6 SH8: C-1 X-094A
CA-1553A VT 1.0 CA-1258A BK 1.0 X-943_P X-943_S X-020_S X-020_P 7
1 22 1 1 6
1 AN_75 CA-2003 WH 1.0 B2 B2 CH-2003 WH 1.0 TB-2003 WH 1.0 5
IN TRAILER BRAKE ISO CON. 4
2 X-091B 2 2
SH3: A-1 CA-1510 OR 1.0 TB-1253 BK 1.0 3
2 3 15 AN_06 2
CA-1516 YE 1.0 DECLUTCH BY SERV.BRAK.ENABL.SW. 1
D D
X-091B
CH-1253 BK 1.0 SH9: C-1
S-023
HSD_24 30
MANUAL /SEMI AUTO GEAR SWITCH CA-1209 VT 1.0 SH23: B-6
TRAIL BRAKE LIGHTS
8 P N 7 33
SH4: A-6 CA-1688 VT 1.0 CA-1687 BK 1.0 SH8: D-1 HSD_26 CA-1020 VT 1.0 SH21: B-6
1 BRAKE LIGHTS
Y-019
1
2 IN TRAILER BRAKE VALVE
SH7: A-1 CA-1706 WH 1.0 X-094B
2 3 X-093B X-942_P X-942_S X-246B X-246B
25 AN_90 X-246 X-246A X-246A X-246
CA-1518 VT 1.0 MANUAL/SEMI_AUTO SW. 10 AB5 AB5 1 P N 2
X-126 HSD_31
CA-1182 WH 1.0 CH-1182 WH 1.0 1 1 TJ-1182 WH 1.0 TJ-1396 BK 1.0 2 2
X-126 TRAILER BRAKE VALVE
B-026
N P
PRESS. SW.TELE OUT (N.C.) OPEN 5 BAR RISING CH-1396 BK 1.0
X-942_S X-942_P X-093A D-005 SH9: D-1

IN P OUT 1 BA4 BA4 15 AN_51 TRAILER BRAKE VALVE DIODE
2
SH9: D-1 CH-1514D BK 1.0 CH-2004 YE 1.0 CA-2004 YE 1.0 TELE-OUT PRESS. SWITCH
X-956 X-956 Y-022

PARK BRAKE VALVE # 1
X-092B
X-707 X-707
SH16: B-1 CH-1097C BL 0.5 6 AC6 AC6
C HSD_22 CA-1511 WH 1.0 CH-1511 WH 1.0
1 P N 2
C
B-019 PARK BRAKE VLV#1
PARK BRAKE PRESS SENSOR MC-053 MC-053 MC-036
X-115 X-115 7 BA7 BA7

LSD_17
2 PWR GND 1 CA-2513 GY 1.0 CH-2513 BR 1.0
SH14: A-1 PARK BRAKE VLV#1 RETURN
CH-1096C PK 0.5 Y-031
X-091B
OUT 3 BA3 BA3 4 AN_98
X-091A
CH-1515 YE 0.5 CA-1515 YE 0.5 PARK BRAKE PRESS.SENS.
X-705 X-705
25 BC5 BC5 1 2
HSD_07 P N
CA-1513 WH 1.0 CH-1513 WH 1.0
PARK BRAKE VLV#2
MC-054 MC-054 MC-037

SH16: B-1 CH-1097B BL 0.5
22 BD7 BD7
LSD_15 CH-2514 BR 1.0
CA-2514 GY 1.0
PARK BRAKE VLV#2 RETURN
B-017 Y-020
TELESCOPIC CUT OFF TELESCOPIC CUT OFF VALVE
X-094A
X-113 X-113 X-704 X-704
2 PWR GND 1 7 AC3 AC3 1 2
HSD_09 P N
SH14: A-1 CH-1096B PK 0.5 CA-1508 WH 1.0 CH-1508 WH 1.0
X-091B TELES.CUT OFF VLV.
OUT 3 AC7 AC7 20 AN_97 X-092B

CH-1512 YE 0.5 CA-1512 YE 0.5 TELE CUT OFF PRESS. SENS. 8 AC5 AC5
LSD_19 CH-1514 GY 1.0
CA-1514 GY 1.0
TELESC. CUT-OFF RETURN
B Y-021
B
BOOM CUT OFF VALVE
SH16: B-1 CH-1097A BL 0.5 X-091A

X-706 X-706
24 AC4 AC4 1 2
B-043 P N
HSD_08 CA-1509 WH 1.0 CH-1509 WH 1.0
BOOM/TILT CUT-OFF PRESS. SENSOR BOOM CUT-OFF VLV.
X-114 X-114 X-094A

PWR GND 5 BA5 BA5
2 1
SH14: A-1 LSD_11 CH-1526 GY 1.0
CH-1096A PK 0.5 CA-1526 GY 1.0
BOOM CUT-OFF RETURN
OUT AC8 AC8 12 AN_96

3 CAB - CHASSIS BULKHEAD
CH-1532 YE 0.5 CA-1532 YE 0.5 BOOM/TILT CUT-OFF PRESS.SENS.
Y-032 *
CHASSIS BULKHEAD
B-039 RIDE CONTROL VALVE A
*
PRESS SW TILT DOWN (N.C) OPEN 3 BAR RISING X-703 X-703
SP-1075 *
2 N P 1
X-123 X-123 X-015A_P X-015A_S X-942_S X-942_P X-092A BJ-1503A BK 1.0 BJ-1075A WH 1.0 BJ-1075 WH 1.0 SH14: B-1
RIDE CONTROL PRESS SWITCH SERIES
2 OUT P IN 1 9
BJ-1574 YE 0.75 BJ-1573 YE 0.75 3* 3 CH-1573 YE 0.75 BA1 BA1 CA-1573 YE 0.75 AN_13
Y-033 *
RIDE CONTROL VALVE B
CHASSIS BULKHEAD
SP-1503A X-700 X-700
B-040 B-041
2 N P 1
PRESS SW TILT UP (N.C.) OPEN 3 BAR RISING PRESS SWT BOOM LOWER (N.C.) OPEN 3 BAR RISING BJ-1503B BK 1.0 BJ-1075B WH 1.0
A X-119 X-119 X-118 X-118 X-015A_P X-015A_S A

1 IN P OUT 2 1 IN P OUT 2
BJ-1575 YE 0.75 BJ-1503 BK 1.0 8* 8
X-006
M6 GB-1701A BK 2.5 SH8: B-1
SH9: D-3 X-093A
BJ-1076 BK 1.0
AN_53
17 M6 GB-1701 BK 2.5 SH8: C-1
SH20: A-1 SERV. BRAKE PEDAL SW.- NO
CA-1210 YE 1.0 X-007
18 AN_54
SH20: A-1 CA-1577 YE 1.0 SERV. BRAKE PEDAL SW.- NC
# VALID ONLY FOR BOOM FLOAT VERSION
SH16:A-4
6 5 4 3 2 1
SHT_15 1
51546954_EN 28/11/2018
55.1 [55.100] / 123
Wiring harnesses - Electrical schematic sheet 16 SH16 - (UCM) STEERING, FOOT THROTTLE, LOAD SENSOR
-] Connector X-009 - FRONT AXLE SENSOR [B-013] (47564764)
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE Connector X-041 - 4WS STEERING SOLENOID VALVE [Y-007]
-]
(87708145)
-] Connector X-042 - CRAB STEERING SOLENOID VALVE [Y-008]
(87708145)
Connector X-067 - STEERING MODE SELECTOR SW [S-013] (47398305)
Connector X-084 - REAR AXLE LOAD SENSOR [S-028] (87695564)
[A-002] (82028495) X-094A - UCM3 CN4A [A-002] (82028493) Connector X-091B - UCM3 CN1B [A-002] (87410946)
X-091B - UCM3 CN1B [A-002] (87410946) X-091A - UCM3 Connector X-092 - RIDE CTRL/BOOM FLOAT SWITCH [S-026]
CN1A [A-002] (82016219) X-093A - UCM3 CN3A [A-002] (84819781)
(84130757) X-006 - GND UCM [A-002] (47365222) X-093B Connector X-092A - UCM3 CN2A [A-002] (82028493)
- UCM3 CN3B [A-002] (84130760) X-092A - UCM3 CN2A Connector X-092B - UCM3 CN2B [A-002] (82028495)
[A-002] (82028493) X-094B - UCM3 CN4B [A-002] (82028495) Connector X-093 - ROAD/WORK MODE SWITCH [S-027] (84819781)
Sensor B-012 - REAR AXLE SENSOR (Sensor) X-008 - REAR AXLE SENSOR [B-012] (47564764) Connector X-093A - UCM3 CN3A [A-002] (84130757)
Sensor B-013 - FRONT AXLE SENSOR (Sensor) X-009 - FRONT AXLE SENSOR [B-013] (47564764) Connector X-093B - UCM3 CN3B [A-002] (84130760)
Sensor B-020 - FOOT THROTTLE SENSOR SW. (Sensor) X-112 - ELECTRONIC FOOT THROTTLE [B-020] (84398823) Connector X-094A - UCM3 CN4A [A-002] (82028493)
Resistor R-VIRT032 - 120 Ohms (Resistor) Connector X-097 - LLMC DISABLE SWITCH [S-097] (84819781)
Switch S-013 - STEERING MODE SELECTOR SWITCH (Switch) X-067 - STEERING MODE SELECTOR SW [S-013] (47398305) Connector X-112 - ELECTRONIC FOOT THROTTLE [B-020] (84398823)
Switch S-026 - RIDE CTRL/BOOM FLOAT SWITCH (Switch) X-092 - RIDE CTRL/BOOM FLOAT SWITCH [S-026] Connector X-942_P - CHASSIS BULKHEAD (84254824)
Switch S-027 - ROAD/WORK MODE SWITCH (Switch) X-093 - ROAD/WORK MODE SWITCH [S-027] (84819781) Connector X-980-1 - LLMC CUT BYPASS [S-030] (87734169)
Switch S-028 - REAR AXLE LOAD SENSOR (Switch) X-084 - REAR AXLE LOAD SENSOR [S-028] (87695564) Connector X-980-2 - LLMC CUT BYPASS [S-030] (87734169)
Switch S-030 - LOAD MOMENT CONTROL OVERRIDE SWITCH X-980-1 - LLMC CUT BYPASS [S-030] (87734169) X-980-2 - Solenoid Y-007 - 4WS STEERING SOLENOID VALVE (Solenoid) X-041 - 4WS STEERING SOLENOID VALVE [Y-007]
(Switch) LLMC CUT BYPASS [S-030] (87734169) (87708145)
Switch S-097 - LLMC DISABLE SWITCH (Switch) X-097 - LLMC DISABLE SWITCH [S-097] (84819781) Solenoid Y-008 - CRAB STEERING SOLENOID VALVE (Solenoid) X-042 - CRAB STEERING SOLENOID VALVE [Y-008]
Connector X-008 - REAR AXLE SENSOR [B-012] (47564764) (87708145)
51546954_EN 28/11/2018
55.1 [55.100] / 124
6 5 4 3 2 1
A-002
UCM 3
S-097
CA-1615 OR 1.0 SH4: B-1
LLMC DISABLE SWITCH 120 Ohms X-092A SP-1547C
X-091B 11
7 CA-1547C GN 0.75
CA-1616 BK 1.0 SH8: D-1 CH-1616 BK 1.0 SH9: D-1
CAN_RESISTOR
1 18
X-097 CA-1531 YE 0.5 FQ_08
2 LLMC ENABLE S-028
D SH4: B-1 CA-1615A OR 1.0
CA-1547D GN 0.75
REAR AXLE LOAD SENSOR D
3 10 X-084
CA-1520 YE 0.5 FQ_07 4
X-942_P X-942_S (-) GND
LLMC DISABLE
X-097
1 (+) UB
10 AD8 AD8 CH-1615 OR 1.0
CAN2-L_SB1
2 UC
CAN H
AD4 AD4 CH-1546 YE 0.75
1 MC-034 MC-051
CAN2-H_SB1 MC-035 MC-035
S-030 3 CAN L
AD5 AD5 CH-1547 GN 0.75
LOAD MOMENT CONTROL OVERRIDE SWITCH SHIELD18
X-093A SHIELD_1
X-092B
X-980-1 IN OUT X-980-2 11 SHIELD_1 CUT
SH4: C-1 CA-1536A OR 1.0 CA-2222A YE 1.0 AN_49 CA-1015 BK 0.75 BD4 BD4 CH-1015 BK 0.75
LLMC CUT OFF OVERRIDE
SHIELD19
SP-053 SP-052

SHIELD18
S-026
RIDE CTRL/BOOM FLOAT SWITCH SH8: C-1 CA-1547B GN 0.75 SH29: D-6
X-092 X-092 MC-051 MC-051
8 7 CA-1546B YE 0.75 SH29: D-6
SH14: A-1 CA-1075A VT 1.0 CA-1552B BK 1.0
1 CA-1547 GN 0.75 SH29: D-6
CA-2593 YE 0.75 SP-016 MC-034 MC-034
X-091B
2 CA-1546 YE 0.75 SH29: D-6
SH4: C-1 CA-1109 OR 1.0 11
FQ_10 SHIELD19
C 3
CA-1592 YE 0.75 FLOAT/RIDE CTRL SW.OFF C
2 CA-1001 BK 1.0 SH8: B-3
FQ_09
FLOAT/RIDE CTRL SW.ON
S-027 SH13: B-1
CA-1525H PK 1.0
ROAD/WORK MODE SWITCH
X-093 X-093
8 7 B-020
SH4: A-6 CA-1230A VT 1.0 CA-1593A BK 1.0 SH8: D-1 X-092B
FOOT THROTTLE SENSOR SW.
1 23
CA-1521 YE 1.0 X-112 X-112
AN_38
2 F IVS GND IVS 3 D
WORK MODE
SH4: C-1 CA-1536 OR 1.0 CA-1526F BL 1.0
3 20 C APS SUP
CA-1522 YE 1.0 AN_35
X-092B
ROAD MODE
31 A APS SIG.
AN_44 CA-1523 YE 1.0
S-013
FOOT THR.SIGNAL
STEERING MODE SELECTOR SWITCH X-093B
B APS GND
B 11 X-093A SP-1526A CA-1526G BL 1.0
CA-1024 YE 1.0 AN_58
16
CRAB S.M. AN_52
A C 1 CA-1524 YE 1.0
CA-1016A OR 1.0 CA-1025 YE 1.0 AN_57 FOOT THR. IVS
D 16 2WS S.M. X-094A

X-067 CA-1028 YE 1.0 SP-1526
AN_63 20
B X-067
B-012 4WS S.M.
CA-1526B BL 1.0 CA-1526A BL 1.0
CH-1097E BL 1.0 SH14: B-4
B
REAR AXLE SENSOR CH-1185 BK 1.0 SH9: C-1
SP-075 SH15: B-6

B PWR GND C CH-1097A BL 0.5
SH4: D-1 CA-1016 OR 1.0
X-942_S X-942_P
X-008 OUT A 30 CH-1097C BL 0.5 SH15: C-6
CH-1183 YE 1.0 AA3 AA3 CA-1183 YE 1.0 AN_73 X-942_P X-942_S
CA-1019 OR 1.0 REAR ALIGNMENT AXLE
X-008 CA-1097 BL 0.5 BB4 BB4 CH-1097 BL 1.0 CH-1097B BL 0.5 SH15: C-6
CA-1018 OR 1.0 SP-1097
B-013
FRONT AXLE SENSOR
AA4 AA4 CH-1018 OR 1.0 CA-1526C BL 1.0 SH14: D-6
B PWR GND C
AA6 AA6 CH-1019 OR 1.0 Y-007
4WS STEERING SOLENOID VALVE
X-942_P X-942_S X-009 OUT A 29
X-092A X-942_P X-942_S
CH-1186 YE 1.0 AA5 AA5 CA-1186 YE 1.0 AN_72
FRONT ALIGNMENT AXLE 14 1 P N 2
X-009 HSD_18 CA-1175 WH 1.0 AA1 AA1 CH-1175 WH 1.0 CH-1180A GY 1.0
SH9: D-6 CH-1189 BK 1.0 X-093A 4W STEER.VALVE
23 X-041 X-041
SH30: B-3 CA-1561C YE 1.0 AN_55
X-094A
A/C SWITCH SIG.
6
LSD_10 CA-1180C GY 1.0 AB4 AB4 CH-1180C GY 1.0 SP-1180
A STEER. MODE VLV. RET. Y-008
A
CRAB STEERING SOLENOID VALVE
X-092A
5 1 P N 2
HSD_19 CA-1174 WH 1.0 AA2 AA2 CH-1174 WH 1.0 CH-1180B GY 1.0
CRAB STEERING VALVE
X-042 X-042
SH14:A-4, SH17:B-4, SH15:A-4, SH13:B-4, SH3:A-3
6 5 4 3 2 1
SHT_16 1
51546954_EN 28/11/2018
55.1 [55.100] / 125
Wiring harnesses - Electrical schematic sheet 17 SH17 - (UCM) HYDRAULIC AUXILIARY

FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE Connector X-093A - UCM3 CN3A [A-002] (84130757)
-]
-] Connector X-099 - FRONT AUX. PRESS. RELEASE EXTERN [S-041]
(84062580)
Type Component Connector / Link Connector X-101_P - FRONT AUX. PRESS. RELEASE INTERF
(87695567)
[A-002] (82028495) X-094A - UCM3 CN4A [A-002] (82028493) Connector X-101_S - FRONT AUX. PRESS. RELEASE INTERF
X-091B - UCM3 CN1B [A-002] (87410946) X-091A - UCM3 (87708145)
CN1A [A-002] (82016219) X-093A - UCM3 CN3A [A-002] Connector X-102 - HYDR AUXILLARY ENABLE SWITCH [S-033]
(84130757) X-006 - GND UCM [A-002] (47365222) X-093B (84819781)
- UCM3 CN3B [A-002] (84130760) X-092A - UCM3 CN2A Connector X-200 - BOOM CABLE REELING (87708145)
[A-002] (82028493) X-094B - UCM3 CN4B [A-002] (82028495) Connector X-200_P - BOOM CABLE REELING (87696073)
Power outlet J-002 - BOOM SOCKET REELING (Power outlet) X-202-1 - BOOM SOCKET REELING [J-002] (87581782) Connector X-202-1 - BOOM SOCKET REELING [J-002] (87581782)
X-202-2 - BOOM SOCKET REELING [J-002] (87581782) Connector X-202-2 - BOOM SOCKET REELING [J-002] (87581782)
X-204-2 - BOOM SOCKET REELING [J-002] (87581782) Connector X-203 - BOOM SOLENOID VALVE [Y-011] (87708145)
X-204-1 - BOOM SOCKET REELING [J-002] (87581782)
Connector X-204-1 - BOOM SOCKET REELING [J-002] (87581782)
Switch S-007 - 5TH FRONT HYDR AUXILIARY SWITCH (Switch) X-075 - 5TH FRONT HYDR AUXILIARY SWITCH [S-007]
Connector X-204-2 - BOOM SOCKET REELING [J-002] (87581782)
(84819781)
Connector X-710 - REAR HYDRAULIC VALVE [Y-025] (47414530)
Switch S-018 - REAR HYDRAULIC AUXILIARY SWITCH (Switch) X-038 - REAR HYDRA. AUX. SWITCH [S-018] (84819781)
Connector X-716.P - AUX. PRESS RELEASE (84122359)
Switch S-033 - HYDR AUXILLARY ENABLE SWITCH (Switch) X-102 - HYDR AUXILLARY ENABLE SWITCH [S-033]
(84819781) Connector X-716.S - AUX. PRESS RELEASE (87695564)
Switch S-034 - CONTINOUS FLOW AUX SW. (Switch) X-086 - CONTINUOUS FLOW AUX SWITCH [S-034] Connector X-718 - AUX PRESS REL. SOLEN.VALVE A [Y-026]
(84819781) (47414530)
Switch S-036 - FRONT AUXILIARY PRESS. RELEASE SWITCH X-037 - FRONT AUXILIARY PRESS. RELEASE S [S-036] Connector X-719 - AUX PRESS REL. SOLEN.VALVE B [Y-027]
(Switch) (84819781) (47414530)
Switch S-041 - FRONT AUX. PRESS. RELEASE EXTERNAL SW. X-099 - FRONT AUX. PRESS. RELEASE EXTERN [S-041] Connector X-942_P - CHASSIS BULKHEAD (84254824)
(Switch) (84062580) Connector X-942_S - CAB - CHASSIS BULKHEAD (84254835)
Connector X-037 - FRONT AUXILIARY PRESS. RELEASE S [S-036] Connector X-943_P - CHASSIS BULKHEAD (84550084)
Connector X-038 - REAR HYDRA. AUX. SWITCH [S-018] (84819781) Solenoid Y-011 - BOOM SOLENOID VALVE (Solenoid) X-203 - BOOM SOLENOID VALVE [Y-011] (87708145)
Connector X-075 - 5TH FRONT HYDR AUXILIARY SWITCH [S-007] Solenoid Y-025 - REAR HYDRAULIC VALVE (Solenoid) X-710 - REAR HYDRAULIC VALVE [Y-025] (47414530)
(84819781) Solenoid Y-026 - AUX PRESS REL. SOLEN.VALVE A (Solenoid) X-718 - AUX PRESS REL. SOLEN.VALVE A [Y-026]
Connector X-086 - CONTINUOUS FLOW AUX SWITCH [S-034] (47414530)
(84819781) Solenoid Y-027 - AUX PRESS REL. SOLEN.VALVE B (Solenoid) X-719 - AUX PRESS REL. SOLEN.VALVE B [Y-027]
Connector X-091B - UCM3 CN1B [A-002] (87410946) (47414530)
51546954_EN 28/11/2018
55.1 [55.100] / 126
6 5 4 3 2 1
A-002
UCM 3
SP-1600
SH8: D-1 CA-1260A BK 1.0 CH-1600 BK 1.0 SH9: C-6
S-033
HYDR AUXILLARY ENABLE SWITCH
X-102 X-102
8 7
D SH4: A-6 CA-1604A VT 1.0 X-092A X-716.S X-716.P D
1 17 AN_19
CA-1554 YE 1.0 CH-1619 BK 1.0 4 4 JP-1619 BL 1.0
HYDR AUX. ENABLE SW. (ON)
2
SH4: C-1 CA-1700 OR 1.0
3 25
AN_29
CA-1549 YE 1.0
HYDR AUX. ENABLE SW (OFF) CH-1600A BK 1.0
10 9 2 2 JP-1600 BL 1.0
SH4: A-6 CA-1553 VT 1.0
Y-026
CAB - CHASSIS BULKHEAD AUX PRESS REL. SOLEN.VALVE A
SH8: D-1 CA-1552A BK 1.0 X-093A X-718

X-942_P X-942_S X-718
1 1 P N 2
HSD_28
S-034 CA-1598 WH 1.0 BD2 BD2 CH-1598 WH 1.0 1 1 JP-1598 YE 1.0
AUX.PRESS.REL.SOLEN.VLV.A
CONTINOUS FLOW AUX SW.
X-086 X-086 Y-027

8 7 AUX PRESS REL. SOLEN.VALVE B
SH25: C-3 CA-1251 VT 1.0 CA-1252A BK 1.0 SH8: B-3
1 X-719 X-719
4 1 2
HSD_29 P N
2 CA-1599 WH 1.0 BD3 BD3 CH-1599 WH 1.0 3 3 JP-1599 YE 1.0
X-092B AUX.PRESS.REL.SOLEN.VLV.B
SH4: C-1 CA-1039 OR 1.0
3 27
AN_40
CA-1658 BR 1.0
CONTINOUS AUX FLOW SW.
C Y-025 C
REAR HYDRAULIC VALVE
X-710 X-710
S-018
1 P N 2
REAR HYDRAULIC AUXILIARY SWITCH SH17: B-6 CH-1584 WH 1.0 SH9: D-1
CA-1584B WH 1.0 BA2 BA2 CH-1585 BK 1.0
X-038 X-038
X-091B
8 7
SH25: C-4 CA-1234A VT 1.0 CA-1229 BK 1.0 SH8: B-4
1
CA-1591 YE 1.0 6 AN_11
2
REAR HYDR AUX (FRONT POS.)
SH5: D-1 CA-1021B OR 1.0 CH-2102B PK 0.5 SH14: A-1
SP-1584
3 7
AN_10
CA-1584 WH 1.0 CA-1584A YE 1.0
REAR HYDR.AUX. SW(REAR POSITION)
10 9 X-101_P
SH25: C-4 CA-1586A VT 1.0 CA-1587A BK 1.0 SH8: B-4
2 2 AJ-2102B PK 1.0
SH17: C-3 CA-1584B WH 1.0
FRONT AUX. PRESS. RELEASE EXTERNAL SW.

S-036 S-041
B FRONT AUXILIARY PRESS. RELEASE SWITCH B
X-037 X-037 2 OUT1 IN 1
8 7 BD6 BD6 CH-1597 YE 1.0 1 1 AJ-1597 YE 1.0
SH25: C-6 CA-1231 VT 1.0 CA-1596 BK 1.0 SH8: B-4 OUT2
3
1 X-099
X-101_S
2 X-099
SH14: A-1 CA-1525G PK 1.0 SP-1597 X-094B
3 8 AN_79
CA-1597 YE 1.0 CA-1597A YE 1.0
FRONT AUX PRESS. RELEASE ON
SH16:A-4
CA-1597B YE 1.0
S-007
5TH FRONT HYDR AUXILIARY SWITCH
X-075 X-075
SP-1227
8 7
SH25: C-3 CA-1236A VT 1.0 CA-1227 BK 1.0 CA-1227A BK 1.0 SH8: B-3
1 Y-011
J-002
BOOM SOLENOID VALVE
A 2 BOOM SOCKET REELING
X-203
A
SH5: D-1 CA-1009A OR 1.0 X-943_P X-203
X-943_S X-200 X-200_P X-202-1 X-204-1
3 1 P N 2
CA-1120B WH 1.0 B7 B7 CH-005 WH 1.0 1 1 BS-005 WH 1.0 BS-003 WH 1.0
10 9
SH25: C-3 CA-1255C VT 1.0 CA-1227B BK 1.0 X-202-2 X-204-2
2 2 BS-006 BK 1.0 BS-004 BK 1.0
SH9: D-1 CH-006 BK 1.0
6 5 4 3 2 1
SHT_17 1
51546954_EN 28/11/2018
55.1 [55.100] / 127
Wiring harnesses - Electrical schematic sheet 18 SH18 - (ADIC) INSTRUMENT CLUSTER

-] Connector X-064 - ADIC [A-003] (87691968)
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE Connector X-082 - DISPLAY ENTER/HOME [S-020] (84819781)
-]
Connector X-083 - DISPLAY PAGE UP/DOWN [S-021] (84819781)
-] Connector X-116 - BRAKE BOOSTER PRESS. SENSOR [B-021]
(84146442)
Type Component Connector / Link Connector X-117 - TRAILER BRAKE PRESSURE SW. (82012083)
ECU A-003 - ADIC LOWLINE (ECU) X-061 - ADIC CN2 [A-003] (82016219) X-060 - ADIC CN1 Connector X-117B.1 - TRAILER BRAKE PRESSURE SW [B-022]
[A-003] (82028493) X-064 - ADIC [A-003] (87691968) (87581782)
Sensor B-021 - BRAKE BOOSTER PRESS. SENSOR (Sensor) X-116 - BRAKE BOOSTER PRESS. SENSOR [B-021] Connector X-117B.2 - TRAILER BRAKE PRESSURE SW [B-022]
(84146442) (87581782)
Sensor B-022 - TRAILER BRAKE PRESSURE SW. (N.C.) OPEN 9 X-117B.1 - TRAILER BRAKE PRESSURE SW [B-022] Connector X-117_P - TRAILER BRAKE PRESSURE SW. (87687244)
BAR FALLING (Sensor) (87581782) X-117B.2 - TRAILER BRAKE PRESSURE SW Connector X-221 - BRAKE FLUID LEVEL [B-023] (87581782)
[B-022] (87581782) Connector X-221A - BRAKE FLUID LEVEL [B-023] (87581782)
Sensor B-023 - BRAKE FLUID LEVEL (Sensor) X-221A - BRAKE FLUID LEVEL [B-023] (87581782) Connector X-223 - AIR CLEANER [B-024] (87581782)
Sensor B-024 - AIR CLEANER SWITCH (Sensor) X-223 - AIR CLEANER [B-024] (87581782) X-224 - AIR Connector X-224 - AIR CLEANER [B-024] (87581782)
CLEANER [B-024] (87581782) Connector X-423 - FUEL LEVEL SENSOR [B-042] (82012083)
Sensor B-042 - FUEL LEVEL SENSOR (Sensor) X-423 - FUEL LEVEL SENSOR [B-042] (82012083) Connector X-901_P - ENGINE TO DENOX INTERCONNECT (47662794)
Resistor R-VIRT031 - 120 OHM (Resistor) Connector X-901_S - ENGINE TO DENOX INTERCONNECT (47554344)
Switch S-020 - DISPLAY NAVIGATION ENTER/HOME (Switch) X-082 - DISPLAY ENTER/HOME [S-020] (84819781) Connector X-941_P - ENGINE BULKHEAD (84254825)
Switch S-021 - DISPLAY NAVIGATION UP/DOWN (Switch) X-083 - DISPLAY PAGE UP/DOWN [S-021] (84819781) Connector X-941_S - CAB - ENGINE BULKHEAD (84254836)
Connector X-060 - ADIC CN1 [A-003] (82028493) Connector X-942_P - CHASSIS BULKHEAD (84254824)
Connector X-061 - ADIC CN2 [A-003] (82016219) Connector X-942_S - CAB - CHASSIS BULKHEAD (84254835)
51546954_EN 28/11/2018
55.1 [55.100] / 128
6 5 4 3 2 1
B-042
FUEL LEVEL SENSOR
X-423 X-423 A-003
2 GND SIG 1 ADIC LOWLINE
DX-1225 BK 1.0
X-060
DX-1224 YE 1.0
1 SPARE (AN-1/SW-14)
X-061
X-901_S X-901_P X-941_S X-941_P X-942_P X-942_S
D 6 6 EN-1224 YE 1.0 C5 CA-1224 YE 1.0
2 FUEL LEVEL(AN-2) SPARE (+5Vref_1) 1
CA-6001 PK 0.5 BC7 BC7
D
C5 CH-6001 PK 1.0 SH18: C-5
6 SENSOR GND
3 3 EN-1529A BL 1.0 C6 C6 CA-1529 BL 1.0 2
BATTERY ISOLATOR SWITCH (SW-1) CA-1052 YE 1.0 SH2: D-4
B-024
ENGINE BULKHEAD
AIR CLEANER SWITCH
7 SPARE(SW-8/HSD-4) X-941_P X-941_S
ENGINE INTAKE AIR FILTER 3 X-223 X-224
CA-1005 YE 0.75 B2 B2 EN-1005 YE 0.75 EN-57BE BK 0.75 SH9: C-3
(SW-2/CAN)
B-021 CA-1529A BL 1.0 10 SPARE (AN-6) 4

SPARE (SW-3/CAN)
BRAKE BOOSTER PRESS. SENSOR SP-1529
X-116 X-116 X-942_S X-942_P 8 SPARE(AN-5) 5

SPARE (SW-4)
2 PWR GND 1
CH-1529B BL 0.5 AB2 AB2 CA-1529B BL 0.5
6
BRAKE BOOSTER SENSOR MAIN HIGH BEAM (SW-5) CA-1106B YE 1.0
OUT 3 5 SH20: C-1
CH-1528 YE 0.5 AD2 AD2 CA-1528 YE 0.5 (AN-3/SW-37)
SPARE (SW-6) 7
CHASSIS BULKHEAD 9 SPARE(AN-4/SW-38) 9

TURN INDICATORS (SW-11) CA-1197B YE 1.0 SH27: C-1
CH-6001 PK 1.0 SH18: D-1
B-022
3 CAN-H
SH29: A-6 CA-5502F YE 0.75 TRAILER BRAKE PRESSURE SW. (N.C.) OPEN 9 BAR FALLING
8
120 OHM
SPARE (SW-7)
MC-001 MC-001
4 CAN-L
X-117B.1 X-117B.2 X-117_P X-117
SH29: A-6 CA-5512G GN 0.75 IN P OUT
C SPARE (SW-15) 11
BP-1531 BK 1.0 2 2 CH-1531 BK 1.0 SH9: C-6 C
17 INDICATOR TRAILER I (SW-29)
SH27: B-1 CA-1543 YE 1.0 10
SPARE (SW-12)
11 SPARE (AN-7)
X-942_P X-942_S X-117 X-117_P
12 SENSOR-GND 2 TRAILER BRAKE (SW-16) 12
CA-1530 YE 1.0 AD3 AD3 CH-1530 YE 1.0 1 1 BP-1530 YE 1.0
13 SPARE (SW-9/HSD-1)
SPARE (+5Vref_2) 14
CA-1217B YE 0.75 SH28: B-6
14 SPARE (AN-8/LSD-4) X-941_P X-941_S
ALTERNATOR NOT CHARGING (D+) 13
15 CA-1217A YE 0.75 CA-1217 YE 0.75 C3 C3 EN-1217 YE 0.75 SH2: A-6
S-020 SPARE (SW-27)
DISPLAY NAVIGATION ENTER/HOME SP-1217

POWER-GND 15
X-082 X-082 CA-1579 BK 1.0 SH8: A-6
16 SPARE (SW-28)
8 7
SH4: A-1 CA-1261A VT 1.0 CA-1552 BK 1.0 SH8: C-1
SP-1212 X-941_P X-941_S
1 21 HOME SWITCH CRANKING DETECTION (SW-23) 17
CA-1265 YE 1.0 (SW-19/LSD-1) CA-1212C YE 1.0 CA-1212A YE 1.0 B8 B8 EN-1212 YE 1.0 SH11: B-6
2
SH8: C-1 CA-1004A BK 1.0
3 20 ENTER SWITCH CA-1212 YE 1.0 SH2: D-1
CA-1264 YE 1.0 (SW-18/LSD-5) SPARE (SW-22) 16
10 9 CA-1212B YE 1.0 SH13: C-6
SH4: A-1 CA-1259A VT 1.0 CA-1587 BK 1.0 SH8: C-1 B-023
B 18 TURN INDICATORS (SW-30) BRAKE FLUID LEVEL B

BRAKE FLUID LEVEL (SW-24) X-221A X-221
18
19
CA-1246 YE 0.75
SPARE (HSD-5)
S-021 24 SPARE (SW-31/FQ-3)

DISPLAY NAVIGATION UP/DOWN CA-3016B OR 0.75
SP-1240
X-083 X-083 IGNITION 21
25 SPARE (SW-10/HSD-2)
8 7 CA-1240A OR 1.0 CA-1232 OR 0.75 SH6: B-1
SH4: A-1 CA-1230 VT 1.0 CA-1238 BK 1.0 SH8: C-1
1 22 DOWN SWITCH (SW-20/LSD-2) SERIAL LINK (LIN) 22
CA-1263 YE 1.0 CA-1240B OR 1.0 SH28: B-6
2 SPARE (SW-26) 23
SH8: C-1 CA-1004B BK 1.0
3 23 UP SWITCH (SW-21/LSD-3) BATTERY VOLTAGE (+12VP) 20
CA-1262 YE 1.0 CA-1053 RD 1.0 SH7: D-1
10 9 26 BATTERY ISOLATOR OUTPUT (HSD-3)
SH4: A-1 CA-1261 VT 1.0 CA-1260 BK 1.0 SH8: C-1 19
SIDELIGHTS (SW-25)
CA-1010 VT 1.0 SH4: A-1
X-064
SPARE (SW-33/FQ-1) 24
1 SPARE
SPARE
2 SPARE (SW-34/FQ-2) 25
X-941_S X-941_P
3 SPARE
A SH2: C-5 EN-0107 WH 1.0 C7 C7 CA-0107 WH 1.0

SPARE
SPARE (SW-13) 26 A
4
SPARE
5
6 SPARE
6 5 4 3 2 1
SHT_18 1
51546954_EN 28/11/2018
55.1 [55.100] / 129
Wiring harnesses - Electrical schematic sheet 19 SH19 - (TCU)

TRANSMISSION SOLENOID VALVES AND CONTROLS

ECU A-007 - TRANSMISSION CONTROL UNIT (TCH90) (ECU) X-089 - TRANSMISSION CONTROL UNIT (TCH90 [A-007]
(47715498)
Sensor B-010 - PRESSURE SWITCH (Sensor) X-938 - PRESSURE SWITCH (TCU) [B-010] (87687239)
Sensor B-011 - TRANSM.TEMP.SENSOR (Sensor) X-937 - TRASMISSION TEMPERETURE SENSOR [B-011]
(87694651)
Sensor B-014 - TRANS.INPUT SPEED SENSOR (Sensor) X-939 - TRANSMISSION INPUT SPEED SENSOR [B-014]
(84062580)
Sensor B-029 - TRANS.OUTPUT SPEED SENSOR (Sensor) X-927 - TRANS.OUTPUT SPEED SENSOR [B-029]
(84062580)
Connector X-089 - TRANSMISSION CONTROL UNIT (TCH90 [A-007]
(47715498)
Connector X-927 - TRANS.OUTPUT SPEED SENSOR [B-029]
(84062580)
Connector X-931 - SK1 SOLENOID VALVE [Y-001] (47414530)
Connector X-932 - SK2 SOLENOID VALVE [Y-002] (47414530)
Connector X-933 - KPROP SOLENOID VALVE [Y-003] (47414530)
Connector X-934 - FL SOLENOID VALVE (FWD-LOW) [Y-004] (47414530)
Connector X-935 - FH SOLENOID VALVE (FWD-HIGH) [Y-005]
(47414530)
Connector X-936 - R SOLENOID VALVE (REV) [Y-006] (47414530)
Connector X-937 - TRASMISSION TEMPERETURE SENSOR [B-011]
(87694651)
Connector X-938 - PRESSURE SWITCH (TCU) [B-010] (87687239)
Connector X-939 - TRANSMISSION INPUT SPEED SENSOR [B-014]
(84062580)
Connector X-940_P - CAB-TRANSMISSION BULKHEAD (47663154)
Connector X-940_S - CAB - TRANSMISSION BULKHEAD (47663157)
Solenoid Y-001 - SK1 SOLENOID VALVE (Solenoid) X-931 - SK1 SOLENOID VALVE [Y-001] (47414530)
Solenoid Y-002 - SK2 SOLENOID VALVE (Solenoid) X-932 - SK2 SOLENOID VALVE [Y-002] (47414530)
Solenoid Y-003 - KPROP SOLENOID VALVE (Solenoid) X-933 - KPROP SOLENOID VALVE [Y-003] (47414530)
Solenoid Y-004 - FL SOLENOID VALVE (FWD-LOW) (Solenoid) X-934 - FL SOLENOID VALVE (FWD-LOW) [Y-004] (47414530)
Solenoid Y-005 - FH SOLENOID VALVE (FWD-HIGH) (Solenoid) X-935 - FH SOLENOID VALVE (FWD-HIGH) [Y-005]
(47414530)
Solenoid Y-006 - R SOLENOID VALVE (REV) (Solenoid) X-936 - R SOLENOID VALVE (REV) [Y-006] (47414530)
51546954_EN 28/11/2018
55.1 [55.100] / 130
6 5 4 3 2 1
PLUS ELITE X-934 X-935 X-936 X-931 X-932 X-933 CLUTCHES
4F/3R 6F/3R FL FH R SK1 SK2 kp K1 K2 K3

A-007
TRANSMISSION CONTROL UNIT (TCH90)
F1 F1 X X X X
D X-089
F2 F2 X X X X D
55
FORWARD
SH29: B-6 CA-5420N GN 0.75 CAN-L_VB1
MC-002 MC-002 F3 X X X X
27
SH29: A-6 CA-4502N YE 0.75 CAN-H_VB1
F3 F4 X X X X
F5 X X X
F4 F6 X X X
R1 R1 X X X X
REVERSE
R2 R2 X X X X
X-940_S X-940_P
EN-1583 RD 0.5 16 CA-1583 RD 0.5

1 R3 R3 X X X
SH2: B-4 16 DIRECT TO BATTERY (+30)
2
SH6: B-1 CA-1581A OR 1.0 BAT.UNDER KEY (+15)
5 Y-004
SH6: B-1 CA-1581B OR 1.0 BAT.UNDER KEY (+15) X-089
C 8 X-940_P X-940_S
FL SOLENOID VALVE (FWD-LOW)
C
SH6: B-1 CA-1581C OR 1.0 BAT.UNDER KEY (+15) X-934 X-934 S2
34 PWM FORWARD LOW 3 1 2
P N
SH6: A-1 CA-1581D OR 1.0 BAT.UNDER KEY (+15) VALVE COMMAND CA-1066 WH 1.0 1 1 EN-1066 WH 1.0
SH6: A-1 CA-1581E OR 1.0

PWM FORWARD LOW 12
X-940_S X-940_P CA-1999 GY 1.0 EN-1999 GY 1.0
VALVE CURRENT FEEDBACK 2 2
EN-1581E OR 1.0 20 20
Y-005
FH SOLENOID VALVE (FWD-HIGH)
B-011 X-935 X-935 S1
T1 TRANSM.TEMP.SENSOR PWM FORWARD HIGH 6 1 2
P N
VALVE COMMAND CA-1074 WH 1.0 3 3 EN-1074 WH 1.0
X-937 X-937
2 T 1 43 OIL TEMP.SENSOR
EN-1049 YE 1.0 13 13 CA-1049 YE 1.0
P N
PWM FORWARD HIGH 13
VALVE CURRENT FEEDBACK CA-2005 GY 1.0 4 4 EN-2005 GY 1.0
Y-006
EN-1098C BL 1.0
R SOLENOID VALVE (REV)
X-936 X-936 S3
17 SENSOR GROUND PWM REVERSE 4 1 2
P N
EN-1098 BL 1.0 12 12 CA-1098 BL 1.0 VALVE COMMAND CA-1070 WH 1.0 5 5 EN-1070 WH 1.0
SP-1098
B EN-1098A BL 1.0 PWM REVERSE

VALVE CURRENT FEEDBACK
40
CA-2006 GY 1.0 6 6 EN-2006 GY 1.0
B
52 TRANSMISSION
B-014 Y-003
CA-1178A YE 1.0 INPUT SPEED
T3 TRANS.INPUT SPEED SENSOR KPROP SOLENOID VALVE
X-933 X-933 S7
X-939 X-939
PWM KPROP 7
3 PWR GND 2 1 P N 2
VALVE COMMAND CA-1071 WH 1.0 7 7 EN-1071 WH 1.0
EN-1581F OR 1.0
SP-1581E
OUT 1
EN-1178 YE 1.0 11 11 CA-1178 YE 1.0 PWM KPROP 41
VALVE CURRENT FEEDBACK CA-2007 GY 1.0 8 8 EN-2007 GY 1.0
SP-1178
Y-001
SK1 SOLENOID VALVE
B-029 X-931 X-931
T4 TRANS.OUTPUT SPEED SENSOR 24 TRANSMISSION S4
SK1 VALVE COMMAND 9 1 P N 2
X-927 X-927 CA-1178B YE 1.0 INPUT SPEED CA-1078 WH 1.0 9 9 EN-1078 WH 1.0
3 PWR GND 2
EN-1581G OR 1.0 EN-1098B BL 1.0
Y-002
25 TRANSMISSION
OUT 1 SK2 SOLENOID VALVE
EN-1179 YE 1.0 15 15 CA-1179 YE 1.0 OUTPUT SPEED
X-932 X-932
S5
SK2 VALVE COMMAND 10 1 P N 2
CA-1085 WH 1.0 10 10 EN-1085 WH 1.0
B-010
A T2 PRESSURE SWITCH A
P
X-938
44 OIL PRESS.SWITCH EN-2000B BK 1.0
1 1
EN-1041 BL 1.0 EN-1040 YE 1.0 14 14 CA-1040 YE 1.0 29
GROUND
CA-2021C BK 2.0 18 18 SP-2000 EN-2000A BK 1.0
EN-2000 BK 1.5 SH9: B-6
EN-2021C BK 2.0 SH9: B-2
6 5 4 3 2 1
SHT_19 1
51546954_EN 28/11/2018
55.1 [55.100] / 131
Wiring harnesses - Electrical schematic sheet 20 SH20 - MULTIFUNCTION

LEVER (LIGHTS AND HORN)

Relay K-001 - LOW BEAM RELAY (Relay)
Relay K-002 - HIGH BEAM RELAY (Relay)
Relay K-005 - SEAT HEATING RELAY (Relay)
Relay K-006 - ROAD LIGHTS RELAY (Relay)
Switch S-014 - PEDAL BRAKE SWITCH (Switch) X-065 - PEDAL BRAKE SW [S-014] (87687242)
Switch S-037 - MULTIFUNCTION LEVER (LIGHTS AND HORN) X-063 - MULTIFUNCTION LEVER (LIGHTS & amp [S-037]
(Switch) (87702231)
Connector X-063 - MULTIFUNCTION LEVER (LIGHTS & amp [S-037]
(87702231)
Connector X-065 - PEDAL BRAKE SW [S-014] (87687242)
Connector X-402 - RELAY MODULE [Z-402] (84526304)
Sub-Assembly Z-402 - MINI RELAY MODULE (Sub-Assembly) X-402 - RELAY MODULE [Z-402] (84526304)
51546954_EN 28/11/2018
55.1 [55.100] / 132
6 5 4 3 2 1
SH7: C-6 CA-2001 RD 2.5
SH25: B-6
D D
Z-402
MINI RELAY MODULE
X-402
K-006 R6_87A
ROAD LIGHTS RELAY
S-037 X-402
87A R6_87
MULTIFUNCTION LEVER (LIGHTS AND HORN) R6_30 30 CA-2000 VT 2.5 SH6: C-6
87
X-063
HORN 6 R6_86 86 85 R6_85
CA-1092 YE 1.0 CA-1589G BK 1.0 SH8: A-4
X-063
1 PWR1 OUT 2
SH7: C-1 CA-1064 RD 1.0 CA-2002 YE 1.0
R1_30
CA-1090 OR 2.5 SH5: B-1
LB 4
CA-1101 YE 1.0
K-001 R1_87A
HB 3
CA-1104 YE 1.0 LOW BEAM RELAY
C 87A R1_87
C
30 CA-1102 VT 2.0 SH21: C-6
87
R1_86 86 85 R1_85
CA-1589C BK 1.0 SH8: A-4
LEFT 7
5 PWR2
SH6: A-1 CA-1073B OR 1.0
R2_30
8 CA-1091 OR 2.5 SH5: B-1
RIGHT
R2_87A
K-002 CA-1106B YE 1.0 SH18: C-1
HIGH BEAM RELAY
87A R2_87
30 CA-1106 VT 2.5 CA-1106A VT 2.0 SH21: B-6
87
SP-1106
R2_86 86 85 R2_85
SH27: C-1 CA-1195 YE 1.0 CA-1589D BK 1.0 SH8: B-4
R5_30
CA-1708 RD 1.5 SH7: A-1
B SH27: C-1 CA-1199 YE 1.0

K-005 B
SEAT HEATING RELAY
87A R5_87A
30
87 R5_87
CA-1103 OR 1.5 SH13: A-6
R5_86 86 85 R5_85
SH5: C-6 CA-1215B YE 1.0 CA-1589H BK 1.0 SH8: A-4
SH25:A-6
S-014
PEDAL BRAKE SWITCH
X-065 X-065
1 IN1 OUT1 4
A SH8: B-3 CA-1552C BK 1.0 CA-1577 YE 1.0 SH15: A-6 A
2 IN2 OUT2 3
SH8: B-3 CA-1552D BK 1.0 CA-1210 YE 1.0 SH15: A-6
6 5 4 3 2 1
SHT_20 1
51546954_EN 28/11/2018
55.1 [55.100] / 133
Wiring harnesses - Electrical schematic sheet 21 SH21 - ROAD LIGHTS

-] Connector X-016-1 - GND ROAD LIGHT (86500035)
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE Connector X-016-2 - LOW BEAM LAMP (86500035)
-]
Connector X-016-3 - HIGH BEAM LAMP (86500035)
-] Connector X-016-4 - POSITION LAMP (86500035)
Connector X-016-5 - TURN LAMP (86500035)
Type Component Connector / Link Connector X-017 - CHASSIS/RH-FRONT LIGHT INTERC. (87597749)
Lamp E-001 - RH FRONT LIGHT (Lamp) Connector X-018 - CHASSIS/LH-FRONT ROAD LIGHT INTE (87597749)
Lamp E-002 - LH FRONT LIGHT (Lamp) Connector X-019 - CHASSIS-PLATE LIGHT INTERC. (87708145)
Lamp E-003 - LH REAR LIGHT (Lamp) Connector X-019_P - CHASSIS-PLATE LIGHT INTERC. (87696073)
Lamp E-004 - RH REAR LIGHT (Lamp) Connector X-020 - FRONT LIGHTS (47368272)
Lamp E-005 - NUMBER PLATE LIGHT (Lamp) X-005 - NUMBER PLATE LIGHT [E-005] (82012083) Connector X-021 - LH POSITION LED LIGHT [E-021] (82012083)
Lamp E-021 - LH POSITION LED LIGHT (Lamp) X-021 - LH POSITION LED LIGHT [E-021] (82012083) Connector X-023 - [E-023] (82012083)
Lamp E-023 - RH POSITION LED LIGHT (Lamp) X-023 - [E-023] (82012083) Connector X-024 - FRONT LIGHTS (47416275)
Connector X-005 - NUMBER PLATE LIGHT [E-005] (82012083) Connector X-026 - CHASSIS-RH REAR ROAD LIGHT (87694110)
Connector X-013 - CHASSIS-RH REAR ROAD LIGHT (87695564) Connector X-031 - (84337243)
Connector X-014 - (87745334) Connector X-943_P - CHASSIS BULKHEAD (84550084)
Connector X-015 - CHASSIS-LH REAR ROAD LIGHT (87695564) Connector X-943_S - CAB - CHASSIS BULKHEAD (84551847)
Connector X-016 - FRONT ROAD LIGHT (84146315)
51546954_EN 28/11/2018
55.1 [55.100] / 134
6 5 4 3 2 1
SH9: C-1
CH-1250 BK 1.5 SH9: C-3
X-018 X-016
E-002
RL-1183 BK 1.0
X-026 X-015 1 1 FL-1176 BK 1.5
D E-003
LH REAR LIGHT
1 1 CH-1251 BK 1.0 X-016-1 LH FRONT LIGHT D
X-020
LOW BEAM LAMP
STOP 2 2 FL-1177 GY 1.5 2 2

2 2 RL-1186 RD 1.0 4 4 CH-1206 VT 1.0 X-016-2
HIGH BEAM LAMP

TAIL
GND 3 3 FL-1178 GN 1.5 3 3 X-020
1 1 3 3 RL-1184 YE 1.0 2 2 CH-1213 VT 1.0 X-016-3 SP-1176
GND
1 1 FL-1176A BK 1.5
SP-1179 POSITION LAMP
X-014 TURN
CH-1194A VT 1.0 4 4 FL-1179 YE 1.0 FL-1179A YE 1.0 4 4
4 4 RL-1185 BR 1.0 3 3 CH-1235 VT 1.0 X-016-4
TURN LAMP
CH-1200 VT 1.0 5 5 FL-1180 LB 1.0 5 5

X-014
X-016-5
SH23: A-6 E-021

CH-1211 VT 1.0
LH POSITION LED LIGHT
CH-1106 VT 1.5
CH-1187 VT 1.5
X-943_P X-943_S 2
1 P N
FL-1179B YE 1.0 FL-1176B BK 1.5
CA-1203 VT 1.0 A7 A7
X-021 X-021
SH27: C-1 CA-1193 VT 1.0 SP-084
C C
CA-1201 VT 1.0 A6 A6
SH6: C-1 CA-1027 VT 1.0 A5 A5 CH-1194 VT 1.0 SP-1194
SH20: C-1 CA-1102 VT 2.0 A1 A1 CH-1302 VT 2.0 SP-025
SH20: B-1 E-005

CA-1106A VT 2.0 D8 D8 CH-1303 VT 2.0 SP-026
NUMBER PLATE LIGHT
X-019_P X-005 X-005

SP-044 X-019
1 P N 2
SH6: C-1 CA-1037 VT 1.0 A2 A2 CH-1193 VT 1.0 CH-1212 VT 1.0 1 1 PL-1212A YE 1.0
CH-1188 VT 1.5
SH15: D-1
CH-1102 VT 1.5
CA-1020 VT 1.0 B8 B8 CH-1207 VT 1.0 SP-030 CH-1301 BK 1.0 2 2 PL-1301A BK 1.0
SH9: C-1
CA-1197 VT 1.0 A3 A3 CH-1196 VT 1.0
B SH27: C-1 CA-1196 VT 1.0 SP-083

B
CA-1198 VT 1.0 B3 B3
CH-1193A VT 1.0
CH-1236 VT 1.0 SH23: B-6
E-001
RH FRONT LIGHT
X-016 X-020
X-017
LOW BEAM LAMP
2 2 FL-1177 GY 1.5 2 2
X-016-2
E-004 HIGH BEAM LAMP
RH REAR LIGHT 3 3 FL-1178 GN 1.5 3 3 X-020

X-014 X-026 X-013 X-016-3 GND
1 1
TURN SP-1179 POSITION LAMP
2 2 RL-1185 BR 1.0 3 3 CH-1197 VT 1.0
4 4
FL-1176A BK 1.5
FL-1179 YE 1.0 FL-1179A YE 1.0 4 4
X-014 X-016-4
GND TAIL TURN LAMP
1 1 3 3 RL-1184 YE 1.0 2 2 CH-1210 VT 1.0
5 5 FL-1180 LB 1.0 5 5
X-016-5
STOP
4 4 RL-1186 RD 1.0 4 4 CH-1208 VT 1.0 SP-1176
A SH9: D-6 CH-1176 BK 1.5 1 1 FL-1176 BK 1.5 A
X-016-1
RL-1183 BK 1.0 1 1 CH-1252 BK 1.0 E-023
RH POSITION LED LIGHT
1 P N 2
SH9: C-1 FL-1179B YE 1.0 FL-1176B BK 1.5
X-023 X-023
6 5 4 3 2 1
SHT_21 1
51546954_EN 28/11/2018
55.1 [55.100] / 135
Wiring harnesses - Electrical schematic sheet 22 SH22 - WORK LIGHTS, DOME LAMP AND BEACON LAMP
-] Connector X-032-2 - RH FRONT WORK LIGHT (82012085)
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE Connector X-033 - LH FRONT WORK LIGHT [E-011] (82012083)
-]
Connector X-033_P - CAB ROOF-LH FRONT WORK LED LIGHT
-] (87687244)
Connector X-033_S - CAB ROOF-LH FRONT WORK LIGHT (82012083)
Type Component Connector / Link Connector X-033_S-1 - LH FRONT WORK LIGHT (82012085)
Lamp E-006 - DOME LAMP (Lamp) X-040A - DOME LAMP [E-006] (87691425) X-040B - DOME Connector X-033_S-2 - LH FRONT WORK LIGHT (82012085)
LAMP [E-006] (87691425) Connector X-035 - ROTATING BEACON [E-017] (87691950)
Lamp E-009 - RH FRONT WORK LIGHT (CAB) (Lamp) X-032 - RH FRONT WORK LIGHT [E-009] (82012083) Connector X-040A - DOME LAMP [E-006] (87691425)
Lamp E-010 - LH FRONT WORK LED LIGHT (CAB) OPT. (Lamp) X-028 - LH FRONT WORK LED LIGHT (CAB) OP [E-010] Connector X-040B - DOME LAMP [E-006] (87691425)
(82012083) Connector X-066 - RH FRONT WORK LED LIGHT (CH) OPT [E-013]
Lamp E-011 - LH FRONT WORK LIGHT (CAB) (Lamp) X-033 - LH FRONT WORK LIGHT [E-011] (82012083) (82012083)
Lamp E-012 - RH FRONT WORK LED LIGHT (CH) OPT. (Lamp) X-081 - RH FRONT WORK LED LIGHT (CH) OPT [E-012] Connector X-068 - LH REAR WORK LIGHT [E-015] (82012083)
(82012083) Connector X-069 - RH REAR WORK LIGHT [E-014] (82012083)
Lamp E-013 - RH FRONT WORK LED LIGHT (CH) OP. (Lamp) X-066 - RH FRONT WORK LED LIGHT (CH) OPT [E-013] Connector X-070 - FRONT WORKING LIGHTS SWITCH [S-010]
(82012083) (84819781)
Lamp E-014 - RH REAR WORK LIGHT (Lamp) X-069 - RH REAR WORK LIGHT [E-014] (82012083) Connector X-071 - REAR WORKLIGHT SWITCH [S-005] (84819781)
Lamp E-015 - LH REAR WORK LIGHT (Lamp) X-068 - LH REAR WORK LIGHT [E-015] (82012083) Connector X-072 - ROTATING BEACON LIGHT SWITCH [S-003]
Lamp E-017 - ROTATING BEACON LAMP (Lamp) X-035 - ROTATING BEACON [E-017] (87691950) (84819781)
Lamp E-018 - PICK-UP HITCH LED WORK LIGHT (Lamp) X-074 - PICK-UP HITCH LED WORK LIGHT CON [E-018] Connector X-074 - PICK-UP HITCH LED WORK LIGHT CON [E-018]
(82012083) (82012083)
Lamp E-024 - LAMP (Lamp) Connector X-081 - RH FRONT WORK LED LIGHT (CH) OPT [E-012]
Motor M-VIRT006 - M (Motor) (82012083)
Switch S-003 - BEACON LIGHT SWITCH (Switch) X-072 - ROTATING BEACON LIGHT SWITCH [S-003] Connector X-095_P - INTERFACE PICK-UP HITCH LED WORK
(84819781) (48077530)
Switch S-005 - REAR LED WORK LIGHTS SWITCH (Switch) X-071 - REAR WORKLIGHT SWITCH [S-005] (84819781) Connector X-095_S - INTERFACE PICK-UP HITCH LED WORK
(48006504)
Switch S-010 - FRONT LED WORKLIGHTS SWITCH (Switch) X-070 - FRONT WORKING LIGHTS SWITCH [S-010]
(84819781) Connector X-104_P - CHASSIS-LIGHTS JUMPER INTERC. (87695567)
Switch S-VIRT009 - Switch (Switch) Connector X-104_P-1 - CHASSIS-LIGHTS JUMPER INTERC. (86500035)
Connector X-028 - LH FRONT WORK LED LIGHT (CAB) OP [E-010] Connector X-104_P-2 - CHASSIS-LIGHTS JUMPER INTERC. (86500035)
(82012083) Connector X-104_S - CHASSIS-JUMPER RH FRONT WORK LED
Connector X-031_P - CAB - ROOF INTERCONNECT (84165870) (87708145)
Connector X-031_S - ROOF INTERCONNECT (87691927) Connector X-942_P - CHASSIS BULKHEAD (84254824)
Connector X-032 - RH FRONT WORK LIGHT [E-009] (82012083) Connector X-942_S - CAB - CHASSIS BULKHEAD (84254835)
Connector X-032-1 - RH FRONT WORK LIGHT (82012085)
51546954_EN 28/11/2018
55.1 [55.100] / 136
6 5 4 3 2 1
S-003
E-017
BEACON LIGHT SWITCH ROTATING BEACON LAMP
X-072 X-072
8 7
SH25: C-6 CA-1234 VT 1.0 CA-1229A BK 1.0 SH8: C-2
1
RC-1150 WH 1.5
2 E-006
D SH7: C-1 CA-1044A RD 1.0 X-031_S X-031_P DOME LAMP X-035 X-035 D
3 X-040A 1 2
CA-1150 WH 1.5 14 14 P M RC-1151 BK 1.5 SH9: B-3
RC-1153 RD 1.0
X-040B
N
SH7: C-1 CA-1059A RD 1.0 13 13
RC-1152 BK 1.0 SH9: B-3
S-010
FRONT WORKLIGHTS SWITCH STANDARD
X-070 X-070
8 7
## 4
8
E-012
6 RH FRONT WORK LED LIGHT (CH) OPT.
2 P N 1
## S-010
FL-1038A VT 1.0 FL-1047 BK 1.0
FRONT LED WORKLIGHTS SWITCH SP-1047 X-104_P X-104_S
X-081 X-081
C X-070 X-070 E-013 FL-1047B BK 1.0 2 2 C
8 7 RH FRONT WORK LED LIGHT (CH) OP. X-104_P-2
SH25: C-6 CA-1586 VT 1.0 CA-1232E BK 1.0 SH8: D-2
X-104_S X-104_P
1 2 P N 1
1 1 FL-1038 VT 1.0 FL-1038B VT 1.0 FL-1047A BK 1.0
2 X-104_P-1
SH5: B-1 CA-1069B OR 1.5 X-942_P X-942_S SP-1041 X-066
X-066
3 CH-1047 BK 1.0 SH9: C-6
E-009
CA-1038 VT 1.0 BC1 BC1 CH-1038 VT 1.0
RH FRONT WORK LIGHT (CAB)
X-032 X-032
4 2 P N 1
RC-1043A VT 1.5 RC-1149 BK 1.5 SH9: B-1
5 X-032-2 X-032-1
SH5: B-1 CA-1069A OR 1.0
X-031_S X-031_P
6
E-010
CA-1043 VT 1.5 6 6 RC-1043 VT 2.5 SP-1043
LH FRONT WORK LED LIGHT (CAB) OPT.
X-028 X-028 SP-1148 X-033_P X-033_S

2 P N 1
RC-1043B VT 1.5 RJ-1043C VT 1.5 RJ-1148A BK 1.5 RJ-1148 BK 1.5 1 1
S-005 X-033_S-1
REAR WORKLIGHTS SWITCH STANDARD
X-071 X-071
E-011
8 7 LH FRONT WORK LIGHT (CAB)
X-033 X-033
4 X-033_S X-033_P
[][]
B 2 2 RJ-1043B VT 1.5 RJ-1043D VT 1.5
2 P N 1
RJ-1148B BK 1.5 RC-1148 BK 1.5 SH9: B-3
B
5
X-033_S-2
SP-1043A
6
[][] S-005
REAR LED WORK LIGHTS SWITCH
X-071 X-071
8 7
SH25: C-6 CA-1611 VT 1.0 CA-1612 BK 1.0 SH8: D-2
1 E-018
PICK-UP HITCH LED WORK LIGHT
2
SH5: A-1 CA-1072A OR 1.5 X-942_P X-942_S X-095_S X-095_P X-074 X-074 X-095_P X-095_S
3 2 P N 1
CA-2036 VT 1.0 BC8 BC8 CH-2036 VT 1.0 1 1 PH-2036 VT 1.0 PH-3025 BK 1.0 2 2 CH-3025 BK 1.0 SH9: C-1
4 E-014
RH REAR WORK LIGHT
5
A SH5: A-1 CA-1072B OR 1.5 X-031_S X-031_P SP-1045 X-069 X-069 A
6 2 P N 1
CA-1045 VT 1.5 7 7 RC-1045 VT 2.5 RC-1045A VT 1.5 RC-1147 BK 1.5 SH9: B-1
E-015
LH REAR WORK LIGHT
X-068 X-068
2 P N 1
RC-1045B VT 1.5 RC-1146 BK 1.5 SH9: B-3
6 5 4 3 2 1
SHT_22 1
51546954_EN 28/11/2018
55.1 [55.100] / 137
Wiring harnesses - Electrical schematic sheet 23 SH23 - BOOM LIGHTS, BOOM SOCKET, TRAILER SOCKET
-] Connector X-022 - CHASSIS-TRAILER SOCKET INTERC. (47604306)
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE Connector X-022-EUR - TRAILER SOCKET - CHASSIS INTERC.
-]
(84122361)
-] Connector X-022-NA - TRAILER SOCKET - CHASSIS INTERC.
(84122361)
Connector X-022A-EUR - TRAILER SOCKET EU [J-004A] (84185564)
Connector X-022A-NA - TRAILER SOCKET NA [J-004B] (84531642)
Lamp E-007 - RIGHT BOOM LIGHT (Lamp) X-011B - RH BOOM LIGHT [E-007] (82012083)
Connector X-077 - BOOM WORKING LIGHT SWITCH [S-008] (84819781)
Lamp E-008 - LEFT BOOM LIGHT (Lamp) X-011A - LH BOOM LIGHT [E-008] (82012083)
Connector X-080 - BOOM POWER SOCKET SWITCH [S-019] (84819781)
Power outlet J-001 - BOOM SOCKET (Power outlet) X-218B - BOOM SOCKET [J-001] (87581782) X-218A - BOOM
SOCKET [J-001] (87581782) Connector X-218 - CHASSIS-BOOM SOCKET INTERCON. (87710849)
Power outlet J-004A - TRAILER SOCKET EU (Power outlet) X-022A-EUR - TRAILER SOCKET EU [J-004A] (84185564) Connector X-218A - BOOM SOCKET [J-001] (87581782)
Power outlet J-004B - TRAILER SOCKET NA (Power outlet) X-022A-NA - TRAILER SOCKET NA [J-004B] (84531642) Connector X-218B - BOOM SOCKET [J-001] (87581782)
Switch S-008 - BOOM LIGHTS SWITCH (Switch) X-077 - BOOM WORKING LIGHT SWITCH [S-008] (84819781) Connector X-218_P - CHASSIS-BOOM SOCKET INTERCON. (84190315)
Switch S-019 - BOOM SOCKET SWITCH (Switch) X-080 - BOOM POWER SOCKET SWITCH [S-019] (84819781) Connector X-942_P - CHASSIS BULKHEAD (84254824)
Connector X-011 - BOOM WORK LIGHT (87695564) Connector X-942_S - CAB - CHASSIS BULKHEAD (84254835)
Connector X-011A - LH BOOM LIGHT [E-008] (82012083) Connector X-943_P - CHASSIS BULKHEAD (84550084)
Connector X-011B - RH BOOM LIGHT [E-007] (82012083) Connector X-943_S - CAB - CHASSIS BULKHEAD (84551847)
Connector X-011_P - BOOM WORK LIGHT (87694110)
51546954_EN 28/11/2018
55.1 [55.100] / 138
6 5 4 3 2 1
E-008
S-008 LEFT BOOM LIGHT
BOOM LIGHTS SWITCH X-011A X-011A X-011_P
X-011 X-011_P X-011
2 P N 1
X-077 X-077 CH-1220A VT 1.5 1 1 BL-1220A YE 1.5 BL-1223 BK 1.5 4 4 CH-1223 BK 1.5 SH9: D-1
8 7
SH25: C-6 CA-1226 VT 1.0 CA-1235 BK 1.0 SH8: D-2
D 1 E-007
D
RIGHT BOOM LIGHT
2
SH5: B-1 CA-1068 OR 1.5 X-943_P X-943_S X-011B X-011B
3 2 P N 1
CA-1220 VT 2.0 A8 A8 CH-1220 VT 2.0 CH-1220B VT 1.5 2 2 BL-1220B YE 1.5 BL-1222 BK 1.5 3 3 CH-1222 BK 1.5 SH9: D-1
SP-1220
S-019
BOOM SOCKET SWITCH
X-080 X-080
8 7
SH25: C-4 CA-1233 VT 1.0 CA-1228A BK 1.0 SH8: B-4
1
J-001
BOOM SOCKET
2
SH5: D-1 CA-1009B OR 1.0 X-942_P X-942_S X-218 X-218_P X-218A
3
CA-1610 WH 2.0 AD1 AD1 CH-1610 WH 2.0 1 1 BS-001 WH 2.5
X-218B
C C
SH9: D-1 CH-1611 BK 2.0 2 2 BS-002 BK 2.5
J-004A
TRAILER SOCKET EU
X-022 X-022-EUR X-022A-EUR

1 1 3
SH9: C-1 CH-1256 BK 1.5 TS-EUR-1256 BK 1.5
4 6
TS-EUR-1240 RD 1.0
2 7 2
SH21: B-1 CH-1236 VT 1.0 TS-EUR-1233 GN 1.0
2 7
TS-EUR-1236 YE 1.0
6 5
TS-EUR-1211 YE 1.0
B SH27: C-6 CH-1542 VT 1.0
3 B
3 1
TS-EUR-1542 BL 1.0
X-943_P X-943_S 5 4
4 TS-EUR-1239 BL 1.0
SH15: D-1 CA-1209 VT 1.0 B1 B1 CH-1240 VT 1.0
J-004B
TRAILER SOCKET NA
X-022-NA X-022A-NA
5 1 1
SH27: C-6 CH-1239 VT 1.0 TS-NA-1256 BK 1.5
2 2
TS-NA-1236 YE 1.0
3 3
6 TS-NA-1542 BL 1.0
SH21: C-6 CH-1211 VT 1.0
4 4
TS-NA-1240 RD 1.0
5 5
TS-NA-1239 BL 1.0
A SH25: A-1
7 6 6 A
CH-1233 VT 1.0 TS-NA-1211 YE 1.0
7 7
TS-NA-1233 GN 1.0
6 5 4 3 2 1
SHT_23 1
51546954_EN 28/11/2018
55.1 [55.100] / 139

LEVER (WIPER & amp; WASHER)

ECU A-009 - TIMER CIRCUIT (ECU) X-034 - WIPER TIMER CONNECTOR [A-009] (87733594)
Motor M-002 - FRONT WIPER MOTOR (CAB) (Motor) X-201 - FRONT WIPER MOTOR [M-002] (87688719)
Motor M-003 - REAR WIPER MOTOR (Motor) X-039 - REAR WIPER MOTOR [M-003] (87688719)
Motor M-004 - FRONT WASHER MOTOR (Motor) X-047 - FRONT WASHER MOTOR [M-004] (87691950)
Motor M-005 - ROOF WIPER MOTOR (Motor) X-036 - ROOF WIPER MOTOR [M-005] (87688719)
Motor M-VIRT007 - Motor (Motor)
Switch S-006 - ROOF WIPER SWITCH (Switch) X-073 - ROOF WIPER MOTOR SWITCH [S-006] (84819781)
Switch S-038 - MULTIFUNCTION LEVER FRONT AND REAR WIPER X-012 - MULTIFUNCTION LEVER (FRONT & [S-038]
(Switch) (87711803)
Connector X-012 - MULTIFUNCTION LEVER (FRONT & [S-038]
(87711803)
Connector X-031_P - CAB - ROOF INTERCONNECT (84165870)
Connector X-031_S - ROOF INTERCONNECT (87691927)
Connector X-034 - WIPER TIMER CONNECTOR [A-009] (87733594)
Connector X-036 - ROOF WIPER MOTOR [M-005] (87688719)
Connector X-039 - REAR WIPER MOTOR [M-003] (87688719)
Connector X-047 - FRONT WASHER MOTOR [M-004] (87691950)
Connector X-073 - ROOF WIPER MOTOR SWITCH [S-006] (84819781)
Connector X-173 - WIPER DIODE MODULE [V-002] (82012083)
Connector X-201 - FRONT WIPER MOTOR [M-002] (87688719)
51546954_EN 28/11/2018
55.1 [55.100] / 140
6 5 4 3 2 1
S-006 M-005
X-031_S X-036 ROOF WIPER MOTOR

ROOF WIPER SWITCH X-031_P
2 53 (MOTOR +)
X-073 X-073 4 4 RC-1162 OR 1.0
8 7 3 31b
SH25: C-6 CA-1259 VT 1.0 CA-1258 BK 1.0 SH8: C-2
D 1 PARK M D
5 53a
2 X-036
CA-1079C OR 1.0 31 (GND) 1
3 RC-1154 BK 1.0 SH9: B-1
CA-1163B WH 1.0 SH24: A-6
4
CA-1160 WH 1.0 3 3 RC-1160 WH 1.0
5
CA-1162 OR 1.0
6 15 15 RC-1034 OR 1.0
CA-1079D OR 1.0
CAB - ROOF INTERCONNECT
CA-1079A OR 1.0 SH5: C-1

SH5: C-1 CA-1079B OR 1.0
SP-1079B
SP-092
SH5: C-1 CA-1063 OR 1.5 CA-1019A OR 1.5
C C
S-038
MULTIFUNCTION LEVER FRONT AND REAR WIPER
X-012 X-012
OUT1 3
2 PWR1
SH8: B-2 CA-1026 BK 1.5
CA-044 GY 1.5 M-002

FRONT WIPER MOTOR (CAB)
5 X-201
OUT2
6 4 53b (HIGH)
OUT3
CA-043 GY 1.5
2 53 (LOW)
A-009 3 31b
10 PWR2 K-016 & K-017 CA-036 GY 1.5
CA-0106 YE 1.0 M
TIMER CIRCUIT
PARK
OUT4 7 5 53a
CA-0259 WH 1.0 X-034 SH8: D-4 CA-096 BK 1.5 X-201
8 X-034
OUT5
1 PWR3 8 31 (GND) 1
SH5: C-1 CA-1030B OR 1.0 CA-1029 OR 1.0 6
7
9 CA-0150 YE 1.5
OUT6
B B
10
CA-0105 YE 1.0 9
CA-032 BK 1.0 SH8: D-4
V-002 SP-0259
WIPER DIODE MODULE
CA-1119 BK 1.0 SH8: D-4
X-173 X-173
2 N 1 2 4
P
CA-0259A YE 1.0 M-003
REAR WIPER MOTOR
X-039 X-039
X-031_S X-031_P
1 2 1
CA-1166 WH 1.0 11 11 RC-1166 WH 1.0 M RC-1159 BK 1.0 SH9: B-1
X-031_P X-031_S
5 5
CA-0257 YE 1.0 RC-1035 OR 1.0 10 10 CA-1030A OR 1.0 SH5: C-1
A CA-1163 WH 1.0
M-004
A
FRONT WASHER MOTOR
CA-0259B WH 0.75 X-942_P X-942_S
1 2
SH24: D-4 CA-1163B WH 1.0 CA-1163A WH 1.0 AD6 AD6 CH-1163 WH 1.0 M CH-1164 BK 1.0 SH9: D-6
SP-1163 X-047 X-047
6 5 4 3 2 1
SHT_24 1
51546954_EN 28/11/2018
55.1 [55.100] / 141
Wiring harnesses - Electrical schematic sheet 25 SH25 - RADIO, BACK UP ALARM AND CIGAR LIGHTER
-] Connector X-004A_S - HORN [H-004] (87581782)
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE Connector X-010 - BACK UP ALARM (82012083)
-]
-] Connector X-031_S - ROOF INTERCONNECT (87691927)
Connector X-043-1 - RH SPEAKER [H-001] (87680382)
Type Component Connector / Link Connector X-043-2 - RH SPEAKER [H-001] (87691425)
ECU A-006 - RADIO (ECU) X-055 - RADIO [A-006] (87709371) X-056 - RADIO [A-006] Connector X-044-1 - LH SPEAKER [H-002] (87680382)
(87709660) X-951 - JACK ANTENNAS [A-006] Connector X-044-2 - LH SPEAKER [H-002] (87691425)
ECU A-011 - ANTENNAS (ECU) Connector X-04B_S - HORN [H-004] (87581782)
Ground GND-VIRT-001 - (Ground) GND-VIRT-001 Connector X-053 - CIGAR LIGHTER [J-003] (82944110)
Speaker H-001 - RH SPEAKER (Speaker) X-043-2 - RH SPEAKER [H-001] (87691425) X-043-1 - RH Connector X-053A - CIGAR LIGHTER [J-003] (87581782)
SPEAKER [H-001] (87680382) Connector X-055 - RADIO [A-006] (87709371)
Speaker H-002 - LH SPEAKER (Speaker) X-044-2 - LH SPEAKER [H-002] (87691425) X-044-1 - LH Connector X-056 - RADIO [A-006] (87709660)
SPEAKER [H-002] (87680382) Connector X-10_P - BACKUP ALARM OPERATING MACHINE
Speaker H-003 - BACK UP ALARM (Speaker) (87687244)
Speaker H-004 - HORN (Speaker) X-04B_S - HORN [H-004] (87581782) X-004A_S - HORN Connector X-10_S - BACK-UP ALARM [H-VIRT-001] (87708145)
[H-004] (87581782) Connector X-140/30 - POWER SOCKET [J-005] (87705127)
Speaker H-VIRT-001 - (Speaker) X-10_S - BACK-UP ALARM [H-VIRT-001] (87708145) Connector X-140/31 - POWER SOCKET 25A [J-005] (87705127)
Power outlet J-003 - CIGAR LIGHTER (Power outlet) X-053 - CIGAR LIGHTER [J-003] (82944110) X-053A - CIGAR Connector X-402 - RELAY MODULE [Z-402] (84526304)
LIGHTER [J-003] (87581782) Connector X-943_P - CHASSIS BULKHEAD (84550084)
Power outlet J-005 - POWER SOCKET 25A (Power outlet) X-140/30 - POWER SOCKET [J-005] (87705127) X-140/31 - Connector X-943_S - CAB - CHASSIS BULKHEAD (84551847)
POWER SOCKET 25A [J-005] (87705127)
Connector X-951 - JACK ANTENNAS [A-006]
Relay K-003 - HORN RELAY (Relay)
Sub-Assembly Z-402 - MINI RELAY MODULE (Sub-Assembly) X-402 - RELAY MODULE [Z-402] (84526304)
Relay K-004 - BACKUP ALARM RELAY (Relay)
Resistor R-VIRT029 - Resistor (Resistor)
51546954_EN 28/11/2018
55.1 [55.100] / 142
6 5 4 3 2 1
CA-1059B RD 1.0 SH7: C-1
CA-1242 VT 1.0 CA-1061 OR 1.0 SH6: C-1
J-003
CIGAR LIGHTER CA-1248 BK 1.0 SH8: C-4
X-053 X-053 4 6 7 8
2 P1 N 1 X-056
D SH7: B-1 CA-1046 RD 1.5 LOAD CA-1243 BK 1.5 SH8: C-4
P N D
X-053A
1 P2 X-951
A-006 A-011
SP-017 CA-1241 VT 1.0
RADIO ANTENNAS
X-055
3 4 5 6 T1
CA-1031 VT 1.0
SH13: A-6 CA-1266 VT 1.0
CA-1155 BR 0.75
CA-1156 RD 0.75
CA-1158 RD 0.75
CA-1157 BK 0.75
SP-1255 ANT#1 - 0.0
SP-1237 SP-1237A
SH4: A-1 CA-1237A VT 1.0 CA-1237 VT 1.0 CA-1255 VT 1.0 CA-1251 VT 1.0 SH17: C-6
SH23: D-6 CA-1226 VT 1.0 CA-1233 VT 1.0 SH23: C-6 CA-1236A VT 1.0 SH17: A-6
SH22: A-6 CA-1611 VT 1.0 CA-1257 VT 1.0 SH13: B-6 CA-1255C VT 1.0 SH17: A-6
X-031_S
SH22: C-6 SH17: C-6
9
CA-1586 VT 1.0 CA-1234A VT 1.0
9
CA-1586A VT 1.0 SH17: B-6
C SH22: D-6 CA-1234 VT 1.0 X-031_P C
CA-1008 VT 1.0 SH7: D-1
SH24: D-6 CA-1259 VT 1.0
SH17: B-6 CA-1231 VT 1.0
RC-1155 BK 0.75
RC-1157 BK 0.75
RC-1158 RD 0.75
RC-1156 RD 0.75
H-001 H-002
RH SPEAKER LH SPEAKER
Z-402 X-043-2 X-044-1

MINI RELAY MODULE N P
K-003 P N
X-402 X-402 H-004
HORN RELAY X-043-1 X-044-2
R3_87A HORN
87A
R3_30 30 X-943_P X-943_S X-004A_S
SH7: D-1 CA-1014A RD 1.0 R3_87
87
1
B R3_86
86 R3_85
CA-1093 WH 1.5 D1 D1 CH-1214 WH 1.5 P
B
85
SH20: D-6 CA-1092 YE 1.0 CA-1589A BK 1.0
SH9: D-6 1 N
CH-1215 BK 1.5
X-04B_S
H-003
H-003
SH8: A-4 BACK UP ALARM STANDARD
BACK UP ALARM
X-010
K-004 X-010 X-10_P X-10_S
+
BACKUP ALARM RELAY 1 + 1 P
1 2
R4_87A BK-1232 WH 1.0 P
R4_30 87A
30 X-943_P X-943_S
SH7: C-1 CA-1014B RD 1.0 R4_87 SP-042 -
87 2 2 1 - 2 N
CA-1216 WH 1.0 B4 B4 CH-1216 WH 1.0 CH-1232 WH 1.0 BK-1217 BK 1.0 N
R4_86 86 R4_85
85
SH13: D-1 CA-0148 YE 0.75 CA-1589B BK 1.0
SH8: A-4
SH20:B-4
CH-1217 BK 1.0 SH9: C-1
CH-1233 VT 1.0 SH23: A-6

A J-005 A
POWER SOCKET 25A
X-140/30 X-140/31
SH7: C-1 CA-1044B RD 1.5 CA-1595 BK 1.5 SH8: B-2
6 5 4 3 2 1
SHT_25 1
51546954_EN 28/11/2018
55.1 [55.100] / 143
Wiring harnesses - Electrical schematic sheet 26 SH26 - COOLING

SYSTEM ( COOLING FAN & amp; RELAYS )

Fuse F-067 - FUSE LOWER FAN #1 (Fuse)
Fuse F-068 - FUSE UPPER FAN #2 (Fuse)
Relay K-019 - ON-OFF LOWER FAN#1 RELAY (Relay)
Relay K-020 - REVERSE LOWER FAN#1 RELAY (Relay)
Relay K-021 - ON-OFF UPPER FAN#2 RELAY (Relay)
Relay K-022 - REVERSE UPPER FAN#2 RELAY (Relay)
Motor M-008 - LOWER COOLING FAN 1 (Motor) X-025 - COOLING FAN 1 [M-008] (87679438)
Motor M-009 - UPPER COOLING FAN 2 (Motor) X-027 - COOLING FAN 2 [M-009] (87679438)
Connector X-025 - COOLING FAN 1 [M-008] (87679438)
Connector X-108_P - CONNECTOR ENGINE - COOLING FAN
(5801939122)
Connector X-108_S - CONNECTOR ENGINE - COOLING FAN
(84152563)
Connector X-127 - COOLING FAN POWER [Z-002] (47663139)
Connector X-245 - COOLING FAN POWER MODULE [Z-002]
(5801926231)
Sub-Assembly Z-002 - COOLING FAN POWER MODULE (Sub-Assembly) X-245 - COOLING FAN POWER MODULE [Z-002]
(5801926231) X-127 - COOLING FAN POWER [Z-002]
(84123928)
51546954_EN 28/11/2018
55.1 [55.100] / 144
6 5 4 3 2 1
Z-002
COOLING FAN POWER MODULE
D D
X-245
X-108_P X-108_S
NetK-020_85
SH13: B-1 EN-1191 YE 1.0 2 2 EC-1191 YE 1.0 17
NetK-019_85
SH13: B-1 EN-1190 YE 1.0 1 1 EC-1190 YE 1.0 13
SH26: A-3
VIRT-GND01
87A
85
87
M-008
K-020 LOWER COOLING FAN 1
REVERSE LOWER FAN#1 RELAY
86
30
X-025
87A
85
87
K-019
ON-OFF LOWER FAN#1 RELAY X-245 B
86
30
M
NetK-020_30
1 EC-0147A BR 4.0 A
A
NetK-020_30.
C 8 C
F-067
FUSE LOWER FAN #1 NetK-019_30
2 EC-1106A OR 4.0
1 2
40.0 A
NetK-019_30.
10
X-127 PWR
SH2: C-1 EC-1108 RD 10.0
M8
F-068 NetK-021_30 M-009

FUSE UPPER FAN #2 3 EC-1107A YE 4.0 UPPER COOLING FAN 2
2 X-027
1
40.0 A NetK-021_30.
5 A
NetK-022_30.
7 A
NetK-022_30
M
4 EC-1105A BL 4.0
V-003 B
DIODE A/C ENABLE B
86
30
NetV-005_1
N P
B K-021
16
B
87A
87
85
ON-OFF UPPER FAN#2 RELAY
86
30
K-022
X-108_S X-108_P
REVERSE UPPER FAN#2 RELAY
87A
4 4
85
87
EC-1105E YE 1.0 EN-1105E YE 1.0 SH2: A-4
X-245
X-108_P X-108_S NetK-021_85 VIRT-GND01

SH13: B-1 EN-2017 YE 1.0 6 6 EC-2017 YE 1.0 19 SH26: D-3
NetK-022_85
SH13: B-1 EN-1202 YE 1.0 7 7 EC-1202 YE 1.0 14
X-129 GND
SH9: B-3 EC-0147 BK 10.0
M6
A A
6 5 4 3 2 1
SHT_26 1
51546954_EN 28/11/2018
55.1 [55.100] / 145
Wiring harnesses - Electrical schematic sheet 27 SH27 - FLASHER UNIT


ECU A-004 - FLASHER UNIT (ECU) X-091 - FLASHER UNIT [A-004] (87699386)
Switch S-009 - HAZARD WARNING SWITCH (Switch) X-076 - HAZARD WARNING SWITCH [S-009] (84819781)
Connector X-076 - HAZARD WARNING SWITCH [S-009] (84819781)
Connector X-091 - FLASHER UNIT [A-004] (87699386)
Connector X-895 - DIODE MODULE [V-001] (87695564)
51546954_EN 28/11/2018
55.1 [55.100] / 146
6 5 4 3 2 1
D D
A-004
FLASHER UNIT
X-091 X-091
A1 B1
SH7: B-1 CA-1054A RD 1.5 +12 (Battery) CA-1054B RD 1.5 SH7: B-1
+12 (Battery)
B2
A8 CA-1195 YE 1.0 SH20: B-6
Turn Signal (RH)
SH6: A-1 CA-1073A OR 1.0 +12 (key)
B3
X-943_S X-943_P
A3 CA-1199 YE 1.0 SH20: B-6
Turn Signal (LH)
SH23: A-6 CH-1239 VT 1.0 C8 C8 CA-1239 VT 1.0 Trailer Right lamps
SP-1193
B6
CA-1193A VT 1.0 CA-1193 VT 1.0 SH21: C-6
Turn lamps (LH)
V-001
A5
DIODE MODULE (X-895)
SH23: B-6 CH-1542 VT 1.0 B6 B6 CA-1542 VT 1.0 Trailer Left lamps
C X-895
3 P1 N1 4
X-895 SP-1197B C
CA-1193B YE 1.0 CA-1197A YE 1.0 CA-1197B YE 1.0 SH18: C-1
CHASSIS BULKHEAD
2 P2 N2 1
CA-1196B YE 1.0
CA-1197D YE 1.0
B7
Turn lamps (RH) CA-1196A VT 1.0 CA-1196 VT 1.0 SH21: B-6
SP-1196
B8
Ground CA-1545 BK 1.0 SH8: C-4
A6
CA-1055 VT 1.0 Back light hazard sw
C7
Ground CA-1540 BK 1.0 SH8: A-1
S-009
HAZARD WARNING SWITCH
C8
X-076 X-076 Ground CA-1541 BK 1.0 SH8: A-1
8 7
CA-1252B BK 1.0 SH8: B-3
1 B5
Trailer indicator CA-1543 YE 1.0 SH18: C-6
B SH7: B-1 CA-1048 RD 1.0

2 B
3 B4
CA-1544 YE 1.0 Hazard sw
A A
6 5 4 3 2 1
SHT_27 1
51546954_EN 28/11/2018
55.1 [55.100] / 147
Wiring harnesses - Electrical schematic sheet 28 SH28 - GPS SYSTEM

(TELEMATICS UNIT PREDISPOSITION)

ECU A-010 - TELEMATICS (PREDISPOSITION) (ECU) X-090 - TELEMATICS [A-010] (87700156)
Connector X-090 - TELEMATICS [A-010] (87700156)
Connector X-191 - TELEMATICS DIAGNOSTICS (87695564)
51546954_EN 28/11/2018
55.1 [55.100] / 148
6 5 4 3 2 1
D D
SP-1576
CA-1576A BK 1.0 CA-1576 BK 1.0 SH8: B-3
C C
A-010
TELEMATICS (PREDISPOSITION)
X-090 X-090
X-191
2 1 TELEMATICS DIAGNOSTICS
SH18: A-1 CA-1240B OR 1.0 IGNITION (SW B+) GND
CA-1576B BK 1.0 1
8 7
SH18: C-1 CA-1217B YE 0.75 D+ (ALTERNATOR) RS232 Tx CA-TX232 GN 0.75 2
MC-038 MC-038
6
12 RS232 Rx CA-RX232 WH 0.75 3
SH2: D-6 CA-2013A RD 2.0 CA-2013B RD 1.0 UNSW B+
3
CAN-H CA-4502E YE 0.75 SH29: C-1
MC-008 MC-008
4
CAN-L CA-5420E GN 0.75 SH29: B-1
B B
SP-2013
CA-2013 RD 2.0
X-941_S X-941_P
SH2: B-4 EN-2013 RD 1.0 D1 D1
A A
6 5 4 3 2 1
SHT_28 1
51546954_EN 28/11/2018
55.1 [55.100] / 149
Wiring harnesses - Electrical schematic sheet 29 SH29 - CAN-BUS LINE,

DIAGNOSTIC CONNECTOR

Connector X-030 - DIAGNOSTIC CONNECTOR (87736919)
51546954_EN 28/11/2018
55.1 [55.100] / 150
6 5 4 3 2 1
SHIELD18
CUT1
SH16: C-1 CA-1547B GN 0.75
SHIELD25
MC-051
X-030
SH16: C-1 MC-051 SHIELD18
CA-1546B YE 0.75 DIAGNOSTIC CONNECTOR ISO 11783-2
X-030
MC-034
SP-1546 H
CAN2-H_SB1
D SH16: C-1 CA-1546 YE 0.75 CA-1546A YE 0.75
R.AXLE LOAD S.
D
MC-034 MC-052 MC-052
SP-1547 J
CAN2-L_SB1
SH16: C-1 CA-1547 GN 0.75 CA-1547A GN 0.75 X-030
R.AXLE LOAD S.
A
BATT- CA-5700RG BK 1.0 SH8: C-4
SHIELD19 SHIELD19 SHIELD25
X-941_S X-941_P B
SP-5420B SP-SHIELD
D IGN. CA-1053C RD 1.0 SH7: D-1
CAN-L_VB1
SH11: A-6 EN-5420A GN 0.75 A2 A2 CA-5420B GN 0.75 CA-5420C GN 0.75
J-1939-15
MC-012 MC-012 MC-011 MC-011 MC-010 MC-010

SP-4502B
C
CAN-H_VB1
SH11: A-6 EN-4502A YE 0.75 A1 A1 CA-4502B YE 0.75 CA-4502C YE 0.75
J1939-15
ENGINE BULKHEAD
ECU
MC-009
CA-4502D YE 0.75
CA-5420D GN 0.75
C C
MC-009
GPS
SP-4502D
CA-4502E YE 0.75 SH28: B-1
MC-008 MC-008
SP-5420D CA-5420E GN 0.75 SH28: B-1
MC-007
CA-4502F YE 0.75
CA-5420F GN 0.75
B B
TCU
MC-007
SH19: D-6 CA-5420N GN 0.75
UCM
MC-002 MC-002
SP-4502F
SH19: D-6 CA-4502N YE 0.75
CA-4502G YE 0.75 SH13: C-6
MC-006 MC-006
SP-5420F CA-5420G GN 0.75 SH13: C-6
ADIC
SP-4502 MC-003
SH18: C-6 CA-5512G GN 0.75 CA-5420H GN 0.75
MC-001 MC-003
A A
SH18: C-6 CA-5502F YE 0.75 CA-4502H YE 0.75
SP-5420
6 5 4 3 2 1
SHT_29 1
51546954_EN 28/11/2018
55.1 [55.100] / 151
Wiring harnesses - Electrical schematic sheet 30 SH30 - A/C & amp; DRIVE STEPPER MOTOR
-] Resistor R-VIRT026 - Resistor (Resistor)
FARMLIFT 737 STAGE IV 7 m (22.9 ft), 99 kW (133 Hp) [FNHZP737NJKE00001 WE Resistor R-VIRT027 - Resistor (Resistor)
-]
Resistor R-VIRT030 - 100K Ohm (Resistor)
-] Switch S-011 - FAN SWITCH (Switch) X-059 - FAN SWITCH [S-011] (84279647)
Switch S-035 - A/C SWITCH (Switch) X-052 - A/C SWITCH [S-035] (87736481)
Type Component Connector / Link Switch S-VIRT008 - Switch (Switch)
ECU A-005 - DRIVE STEPPER MOTOR (ECU) X-045 - A/C UNIT [A-005] (87694702) Switch S-VIRT021 - Switch (Switch)
ECU A-VIRT001 - Custom Component (ECU) Connector X-045 - A/C UNIT [A-005] (87694702)
Sensor B-025 - FILTER PRESSURE SWITCH (Sensor) X-225 - FILTER PRESSURE SWITCH [B-025] (82012083) Connector X-046 - A/C ACTUATOR [M-001] (84265223)
Sensor B-028 - THERMOSTAT (Sensor) X-054 - THERMOSTAT [B-028] (84136442) Connector X-050 - POTENTIOMETER A/C TEMP [R-004] (87493513)
Lamp E-016 - A/C SWITCH ILLUMINATION (Lamp) X-051 - A/C SWITCH ILLUMINATION [E-016] (84278792) Connector X-051 - A/C SWITCH ILLUMINATION [E-016] (84278792)
Relay K-009 - SPARE (Relay) Connector X-052 - A/C SWITCH [S-035] (87736481)
Relay K-010 - FAN - 4TH SPEED UNIT RELAY (Relay) Connector X-054 - THERMOSTAT [B-028] (84136442)
Motor M-001 - A/C STEPPER MOTOR 12/24V (Motor) X-046 - A/C ACTUATOR [M-001] (84265223) Connector X-058 - CERAMIC RESISTOR [R-007] (84279647)
Motor M-006 - FAN MOTOR (Motor) X-058A - FAN MOTOR [M-006] (84335034) Connector X-058A - FAN MOTOR [M-006] (84335034)
Motor M-VIRT005 - Motor (Motor) Connector X-059 - FAN SWITCH [S-011] (84279647)
Resistor R-004 - POTENTIOMETER A/C TEMP (Resistor) X-050 - POTENTIOMETER A/C TEMP [R-004] (87493513) Connector X-225 - FILTER PRESSURE SWITCH [B-025] (82012083)
Resistor R-007 - CERAMIC RESISTOR (Resistor) X-058 - CERAMIC RESISTOR [R-007] (84279647) Connector X-226 - A/C CLUTCH [Y-016] (87692855)
Resistor R-VIRT004 - R1 (Resistor) Connector X-405 - A/C RELAY MODULE [Z-405] (84405124)
Resistor R-VIRT005 - R2 (Resistor) Connector X-941_P - ENGINE BULKHEAD (84254825)
Resistor R-VIRT006 - R3 (Resistor) Connector X-941_S - CAB - ENGINE BULKHEAD (84254836)
Resistor R-VIRT019 - Resistor (Resistor) Solenoid Y-016 - A/C CLUTCH (Solenoid) X-226 - A/C CLUTCH [Y-016] (87692855)
Resistor R-VIRT024 - Resistor (Resistor) Sub-Assembly Z-405 - A/C RELAY MODULE (Sub-Assembly) X-405 - A/C RELAY MODULE [Z-405] (84405124)
51546954_EN 28/11/2018
55.1 [55.100] / 152
6 5 4 3 2 1
CA-1608 WH 6.0 CW CCW

Z-405
A/C RELAY MODULE
S-011 (2+5) 6 4 3 1 (2+5) 6 4 3 1
FAN SWITCH R-007
X-059
K-010
2
CERAMIC RESISTOR + - - + - - 0
FAN - 4TH SPEED UNIT RELAY X-058
X-405 X-405 + - - + - - 1
1
R1_30 30 87 R1_87 3 CA-1601 WH 2.5 + - - + - - 2
D SH3: D-1 CA-2010 RD 6.0 2
R1 1.29 Ohms
- -
D
CA-1602 WH 2.5 + - - + 3
R1_86 86 85 R1_85 4 3 R2 0.53 Ohms
CA-1609 YE 1.0 CA-1603 WH 2.5 ALBERO DI USCITA\OUTPUT SHAFT
5 4 R3 0.34 Ohms
CA-1608A WH 2.5 SP-1608
K-009 1
SPARE M-001
A/C STEPPER MOTOR 12/24V
R2_30 30 87 R2_87 X-046
1
CA-1608B WH 6.0
R2_86 86 85 R2_85 CA-2008A BK 1.0 SH8: A-4
2
A
M
4
CA-1557A OR 0.5
B
2
X-058A
C 6
C
SP-1689
M-006
SH6: C-1
M
CA-1689 OR 4.0 CA-1689A OR 2.5 FAN MOTOR
CA-1556 GY 0.5
SP-1557
CA-1550 GY 0.5
X-058A
1 CA-1551 GY 0.5
SH8: B-4 CA-1607 BK 6.0
A-005
CA-1557B OR 0.5
CA-1558 GY 0.5
DRIVE STEPPER MOTOR
X-045 X-045
7 8
SH6: D-1 CA-1557 OR 1.0 OUT
14 9
CA-1566D BK 0.5 OUT
S-035
A/C SWITCH
2 10
X-052 X-052 SP-1561 + Key
B CA-1689B OR 0.5
1 2
CA-1561A YE 0.5 CA-1561C YE 1.0 SH16: A-6
B
4 3 11
SH8: C-6 CA-1566 BK 1.5 CA-1566A BK 0.5 GND
0.03 Amps
SP-1566
5 4
E-016
B-028
A/C SWITCH ILLUMINATION
THERMOSTAT 12 6
X-051 X-051 X-054
OFF=3.5+0.5DEG
1 N 2 1 ON=5+0.3DEG
P
CA-1566C BK 0.5 CA-1561B VT 0.5 CA-1561 YE 0.5
1 13
t°
3
CA-1566B BK 0.5
R-004
POTENTIOMETER A/C TEMP
B-025 X-050
2 1
FILTER PRESSURE SWITCH
CA-1560 YE 0.5
2
X-225 P X-225 CA-1559 YE 0.5
X-941_S X-941_P
2 OUT IN 1
A SH2: A-1 EN-2006B YE 1.0 EN-021 YE 0.75 C4 C4 CA-021 YE 0.75 A
100.0 KOhms
Y-016
A/C CLUTCH
X-226 X-226
A P N B
SH2: A-4 EN-022 WH 1.0 LOAD EN-57JC BK 1.0 SH9: B-3
43.00 Watts
6 5 4 3 2 1
SHT_30 1
51546954_EN 28/11/2018
55.1 [55.100] / 153
Wiring harnesses - Electrical schematic sheet 31 SH31 - AUTOMATIC

GREASE LUBRICATION

ECU A-025 - AUTOMATIC GREASE LUBRICATION PUMP
CONTROLLER (ECU)
Switch S-040 - AUTOMATIC GREASE LUBRICATION SWITCH X-096 - AUTOMATIC GREASE LUBRICATION SWI [S-040]
(Switch) (84819781)
Connector X-096 - AUTOMATIC GREASE LUBRICATION SWI [S-040]
(84819781)
Connector X-100_P - AUTOMATIC GREASE LUBRICATION PUM
(87691924)
Connector X-100_S - AUTOMATIC GREASE LUBRICATION PUM
(87688719)
51546954_EN 28/11/2018
55.1 [55.100] / 154
6 5 4 3 2 1
D D
A-025
AUTOMATIC GREASE LUBRICATION PUMP CONTROLLER
S-040
AUTOMATIC GREASE LUBRICATION SWITCH X-943_P X-100_P
8 7 GREEN LIGHT
CA-1621A RD 1.0 CA-1622 RD 0.75 C5 C5 CH-1622 RD 0.75 1 1
1
SP-1621
C SH7: A-1 CA-1621 RD 1.0 CA-1621B RD 1.0
2
C
3 INPUT
CA-1623 RD 0.75 C6 C6 CH-1623 RD 0.75 2 2
10 9 RED LIGHT
CA-1621C RD 1.0 CA-1624 RD 0.75 C7 C7 CH-1624 RD 0.75 3 3
X-096 X-096
+15
CA-1621D RD 1.0 C2 C2 CH-1621D RD 1.0 4 4
X-943_S
GND
SH9: D-1 CH-1219 BK 1.0 5 5
X-100_S
B B
A A
6 5 4 3 2 1
SHT_31 1
51546954_EN 28/11/2018
55.1 [55.100] / 155
Wiring harnesses - Electrical schematic sheet 36 SH36 -

INTERCONNECTION DIAGRAM
51546954_EN 28/11/2018
55.1 [55.100] / 156
6 5 4 3 2 1
X-017
X-104_S
X-033_P X-033_S
CABLE, BATTERY - POS, RELAY DISC. SW.

- BATTERY, 12V -
(+) X-418
X-016
CABLE, ANTENNA X-104_P
(-) (+)
- HARNESS, WIRE ASSY, ROOF LED LIGHT -

D D
X-419 X-894
X-017
- RELAY, BATTERY,
X-016
CABLE, BATTERY - POS, FUSE ECU

- HARNESS, WIRE ASSY, CAB ROOF -
X-891
X-018
X-238 X-892 X-897
X-925 X-078
X-016
- +B FUSE HOLDER -
CABLE, ELECTRIC, STARTER MOTOR - PDU GND-007
X-190
X-079 X-013
CABLE, RELAY BATT. DISC.-STARTER MOTOR
- CABLE, ELECTRIC, PDU - CAB INTERFACE -
GND-008
P_120-X X-026
C C
S_120-X
X-951
X-015
RADIO
X-239 X-232 X-026

- CABLE, ELECTRIC, POWER CAB -
STARTER MOTOR UNIT
X-031_P
CABLE, ELECTRIC, ALTERNATOR-BATT. DISC.
X-055
X-031_S X-056
X-231
X-100_S
- HARNESS, WIRE, DENOX -

X-029
X-237
ALTERNATOR X-896 X-926
X-020_S
FUSE BOX, PDU

X-930
X-236
B B
X-120
X-921 X-121
CABLE, BATTERY - NEG, -VE, GROUND CABLE, ELECTRIC, GRID HEATER RELAY X-424 X-122
(CA) X-123A X-1
X-124 - HARNESS, WIRE ASSY, MAIN CAB STD TLH MY19
X-901_P
WIRE1680 0.0
X-901_S
X-942_S
X-943_S
X-420 X-421 X-217
X-422_P
(EN) - HARNESS, WIRE, ENGINE TRANS.TLH MY19
HARNESS, WIRE, COLD STARTING (CH)
GRID HEATER RELAY - HARNESS, WIRE, CHASSIS STD TLH MY19
GND-001 X-942_P
X-941_P X-941_S X-943_P
X-422_S
X-001 X-132 X-213
X-215 X-130 X-213A
X-003 X-952
X-002
X-228
GND-006 GND-005
X-108_S
X-222
GND-010
X-108_P
A A
HARNESS, WIRE ASSY, GND, UCM AND HYD. CONTROLLER
CABLE, ELECTRIC, RELAY -GRID HEATER
X-431
GRID HEATER
HARNESS, WIRE, COOLING FAN
CABLE, GROUND, GRID HEATER

X-432
CABLE ASSY, PDU BOX TO GHR

X-229 UCM
X-006
X-007
GND-009
X-245
X-022-NA
6 5 4 3 2
HARNESS, WIRE ASSY, TRAILER SOCKET NA
1
X-022
CABLE, GROUND
X-129 COOLING FAN POWER MODULE SHT_36 1
HARNESS TRAILER SOCKET EU X-022-EUR
X-127
X-214 X-214A
X-218
GND-002
51546954_EN 28/11/2018 HARNESS, WIRE ASSY, BOOM SOCKET
HARNESS, WIRE, BOOM REEL TO VALVE 4TH/5T

BOOM SOCKET REELING 55.1 [55.100] / 157 X-218
X-200_P
Wiring harnesses - Electrical schematic sheet 02 SH02 - STARTING CIRCUIT

FARMLIFT 636 STAGE IV 6 m (19.7 ft), 107 kW (145 Hp) [FNHZK634NJKE00001 WE Type Component Connector / Link
-] Switch S-VIRT007 - Switch (Switch)
FARMLIFT 742 STAGE IV 7 m (22.9 ft), 107 kW (145 Hp) [FNHZK742NJKE00001 WE Connector X-094 - BATTERY ISOLATOR SWITCH [S-001] (84819781)
-]
Connector X-190 - B+ FUSE HOLDER [Z-005] (47740714)
Connector X-231 - STARTER MOTOR TO ALTERNATOR (84417635)
Connector X-232 - STARTER SOLENOID [M-007] (82944111)
Connector X-236 - ALTERNATOR B+ [G-002] (47737890)
Fuse F-062 - FUEL FILTER HEATER FUSE (Fuse)
Connector X-237 - ALTERNATOR D+ [G-002] (87616203)
Fuse F-063 - AUX. RELAY FPT FUSE (Fuse)
Connector X-238 - BATTERY ISOLATOR [K-012] (87687242)
Fuse F-064 - CRANKING FUSE (Fuse)
Connector X-239 - STARTER MOTOR TO PDU (82013012)
Fuse F-065 - FUSE DENOX SENSOR (Fuse)
Connector X-418 - BATTERY POSITIVE (84280975)
Fuse F-066 - FUSE PLUG C (Fuse)
Connector X-419 - BATTERY NEGATIVE [G-001] (84308731)
Fuse F-070 - BATTERY ISOLATOR FUSE (Fuse)
Connector X-420 - Battery Ground [STUD-GND-001] (82013012)
Fuse F-071 - TCU +30 (Fuse)
Connector X-421 - GND ENGINE HARNESS [STUD-GND-001]
Fuse F-100 - POWER TO CAB (Fuse)
(47663137)
Connector X-424 - PDU CONNECTOR [Z-001] (47810763)
Fuse F-300 - COLD START (Fuse)
Connector X-427A - IGNITION SWITCH [S-002] (47663138)
Fuse F-400 - FAN POWER MODULE (Fuse)
Connector X-427B - IGNITION KEY SWITCH [S-002] (87714250)
Fuse F-500 - ECU POWER (Fuse)
Connector X-891 - RELAY BATTERY DISCONNECT [K-012] (84280975)
Connector X-892 - PDU (84278787)
Voltage source G-001 - -BATTERY - (Voltage source) X-419 - BATTERY NEGATIVE [G-001] (84308731)
Connector X-894 - BATTERY ISOLATOR POWER (84140737)
Voltage source G-002 - ALTERNATOR (Voltage source) X-236 - ALTERNATOR B+ [G-002] (47737890) X-237 -
Connector X-896 - BATTERY ISOLATOR POWER OUTPUT (47629750)
ALTERNATOR D+ [G-002] (87616203)
Connector X-897 - DENOX POWER CONVERTER FUSE [Z-001]
(47737890)
Ground GND-021 - (Ground) GND-021
Connector X-921 - COLD START FUSE [Z-001] (84124293)
Relay K-012 - BATTERY ISOLATOR (Relay) X-238 - BATTERY ISOLATOR [K-012] (87687242) X-891 -
Connector X-925 - FUSE ECU HOLDER [Z-005] (84426130)
RELAY BATTERY DISCONNECT [K-012] (84280975)
Connector X-926 - CAB FUSE [Z-001] (84207856)
Relay K-013 - STARTER RELAY (Relay)
Connector X-930 - COOLING FAN PWR [Z-001] (84124293)
Relay K-014 - FUEL FILTER HEATER RELAY (Relay)
Connector X-941_P - CAB - ENGINE BULKHEAD (84254825)
Relay K-015 - AUX. RELAY FPT RELAY (Relay)
Relay K-016 - A/C CLUTCH RELAY (Relay)
Sub-Assembly Z-001 - PDU BOX (Sub-Assembly) X-897 - DENOX POWER CONVERTER FUSE [Z-001]
Relay K-017 - STARTER CONTROL RELAY (Relay)
(47737890) X-926 - CAB FUSE [Z-001] (84207856) X-930
Relay K-018 - CRANKING INTERLOCK RELAY (Relay) - COOLING FAN PWR [Z-001] (84124293) X-921 - COLD
Motor M-007 - STARTER MOTOR UNIT (Motor) X-232 - STARTER SOLENOID [M-007] (82944111) START FUSE [Z-001] (84124293) X-424 - PDU CONNECTOR
Switch S-001 - BATTERY ISOLATOR SWITCH (Switch) X-094 - BATTERY ISOLATOR SWITCH [S-001] (84819781) [Z-001] (47810763)
Switch S-002 - IGNITION KEY SWITCH (Switch) X-427A - IGNITION SWITCH [S-002] (47663138) X-427B - Sub-Assembly Z-005 - +B FUSE HOLDER (Sub-Assembly) X-925 - FUSE ECU HOLDER [Z-005] (84426130) X-190 - B+
IGNITION KEY SWITCH [S-002] (87714250) FUSE HOLDER [Z-005] (47740714)
Switch S-VIRT001 - (Switch)
51546954_EN 28/11/2018
55.1 [55.100] / 158
6 5 4 3 2 1
S-001
S-002
BATTERY ISOLATOR SWITCH
IGNITION KEY SWITCH
8 P N 7
SH4: A-6 CA-1604B VT 1,0 CA-1593 BK 1,0 SH8: D-4
1 1 58 10
CA-0102 WH 1.0 CA-1215 GN 1,0 SH5: C-6
2 IN X-427A 30 5
15/54
SH28: B-6 CA-2013A RD 1,0 SH3: D-1 CA-2014 RD 6,0 CA-1218A GN 4,0 SH6: B-6
2 3 50A 8
CA-1052 WH 1,0 SH18: D-1 CA-1129 WH 1,0 SH13: D-6
D SH4: A-1
10 P1 N1 9 0
X-427B
D
CA-1604 VT 1,0 1
2
X-094 X-094 EN-57CA BK 1,0 SH9: C-3 Z-001
PDU BOX
SH8: D-4 CA-1593B BK 1,0

X-941_S X-941_P F-100
POWER TO CAB
EN-0102 WH 1.0 C8 C8 STUD 3
X-897 1 2 STUD 5 X-926
125.0 A EP-045 RD 25,0 SH3: D-6
M8 M8
K-012
SH9: A-6 F-400
BATTERY ISOLATOR
FAN POWER MODULE
2 3 STUD 4 X-930
BT-2002 RD 35.0
CLOSE GND 1 2
60.0 A EC-1108 RD 10.0 SH26: C-6
M5
1 4
SH18: A-6 EN-0107 WH 1,0 OPEN NOT USED
F-200
X-238 X-238 SPARE
G-001
-BATTERY - 1 2 STUD 2
A
STANDARD MACHINE M5
X-418
F-300
NEG POS X-896
X-419 88A/88
X-891 88/88A
OUT COLD START
X-894 IN
BT-2001 RD 95.0 X-921
C 1
125.0 A
2 STUD 1
M8
CS-6200 RD 16.0 SH11: B-3 C
X-892
X-424
EN-2020 BK 10.0
Z-005
+B FUSE HOLDER F-062
13
FUEL FILTER HEATER FUSE
F-500
1 2 K-014 14
ECU POWER X-190 40.0 A
FUEL FILTER HEATER RELAY
1 2 28
30.0 A 3A EN-6408EA GN 6.0 SH11: D-6 EN-6005A RD 2,0 SH11: B-3
BT-2020 BK 70.0
30 87
42 SH11: B-3
BT-3000 RD 6.0 EN-6005B RD 2,0
X-925 F-600
SPARE 86 85
11 SH11: B-1
EN-6408 GN 0,75
1 2
STG#1 - 70.0 A F-063
AUX. RELAY FPT FUSE
12 SH11: C-1
EN-6570A GN 0,75
1 2
40.0 A
F-070
BATTERY ISOLATOR FUSE 2
EN-9271A OR 0,75 SH11: B-6
1 2
5.0 A 2A EN-2013 RD 1.0 SH28: A-6
F-064
3 SH11: B-6
CRANKING FUSE EN-9272B BL 0,75
F-071 86 85 F-065
1 2
TCU +30 20.0 A FUSE DENOX SENSOR
ENG GROUND STUD
B 1
2.0 A
2
1A EN-1583 RD 0.5 SH19: C-6 30 87 1
20.0 A
2 15
EN-9277A OR 2,5 SH11: D-6
B
K-013
X-421 X-420 X-424
STARTER RELAY AUX. RELAY FPT RELAY
STUD-GND-001
K-015 F-066
87 30 FUSE PLUG C
GND-001
BT-1220 RD 70.0
1 2 29
20.0 A EN-9270A OR 2,5 SH11: D-1
ENGINE GROUND 1
85 86 K-017
1
STARTER CONTROL RELAY
8
M-007
87A
STARTER MOTOR UNIT 30
X-239 4 18
87
87A
PWR 85 86 30
31 SH11: B-6 9 SH13: D-1
GND EN-1213B BL 0,75 5 87 EN-1212C RD 1,0
X-231 M
1 A 85 86
SH11: B-6 40 SH14: D-1
EN-1213C OR 0,75 32 EN-9271 WH 1,0
X-232
K-018
BT-1500 RD 35.0
SH9: C-3 EN-57BF BK 1,0 CRANKING INTERLOCK RELAY

23 K-016
A/C CLUTCH RELAY 22
EN-2006B BL 1,0 SH30: A-6
GND-021 SH26: B-1 EN-1105E WH 1,0 34
85 86 6 SH7: B-1
EN-1062 BR 1,0
A EN-2003 WH 2.5 SH30: A-6 EN-022 LG 1,0 7
87
A
10 30
F-061
87A
SPARE
CHARGE 1 2 30
INDICATOR 31 5.0 A
X-237
B+ A G-002
ALTERNATOR
SH18: B-1 17 16
EN-1217 BR 0,75 D+
X-236
6 5 4 3 2 1
SHT_2 1
51546954_EN 28/11/2018
55.1 [55.100] / 159
Wiring harnesses - Electrical schematic sheet 03 SH03 - UCM POWER FUSE (Z-404)
-] Connector X-021S - POWER INTERFACE WITH FUSEMODULE
FARMLIFT 742 STAGE IV 7 m (22.9 ft), 107 kW (145 Hp) [FNHZK742NJKE00001 WE (84153320)
-]
Connector X-029 - CAB PWR [W-001] (84138833)
Connector X-091A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
Type Component Connector / Link (82016219)
ECU A-002 - UCM (ECU) X-091A - UCM (UNIVERSAL CONTROL MODULE) [A-002] Connector X-091B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
(82016219) X-094B - UCM (UNIVERSAL CONTROL (87410946)
MODULE) [A-002] (82028495) X-093B - UCM (UNIVERSAL
CONTROL MODULE) [A-002] (84130760) X-093A - UCM
(82028493)
(UNIVERSAL CONTROL MODULE) [A-002] (84130757)
X-092A - UCM (UNIVERSAL CONTROL MODULE) [A-002] Connector X-092B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
(82028493) X-094A - UCM (UNIVERSAL CONTROL MODULE) (82028495)
[A-002] (82028493) X-091B - UCM (UNIVERSAL CONTROL Connector X-093A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
MODULE) [A-002] (87410946) X-092B - UCM (UNIVERSAL (84130757)
CONTROL MODULE) [A-002] (82028495) Connector X-093B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
Fuse F-001 - UCM (+12VA)(+12VB) (Fuse) (84130760)
Fuse F-002 - UCM (+12VS2)(+12VS1) (Fuse) Connector X-094A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
Fuse F-003 - UCM(+12VU1)(+12VU2) (Fuse) (82028493)
Fuse F-004 - UCM+12VH1 (Fuse) Connector X-094B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
(82028495)
Fuse F-005 - UCM +12VM (Fuse)
Connector X-120 - PWR TAP [W-001] (84426139)
Fuse F-006 - UCM (+12VF3)(+12VH) (+12VD) (Fuse)
Connector X-121 - POWER TAP [W-001] (84140737)
Fuse F-007 - UCM +12VT1 (Fuse)
Connector X-122 - POWER TAP [W-001] (84123964)
Fuse F-008 - UCM (+12VF1)(+12VF2) (Fuse)
Connector X-123A - POWER TAP [W-001] (84123964)
Fuse F-009 - DECLUTCH SERV. BRAKE SW (Fuse)
Connector X-124 - PWR TAP [W-001] (84140737)
Fuse F-010 - COOLING FAN REV (Fuse)
Connector X-404 - FUSE MODULE [Z-404] (48049606)
Fuse F-069 - A/C UNIT FUSE (Fuse) X-954 - A/C UNIT FUSE [F-069] (87581782) X-954A - A/C
RELAY FUSE [F-069] (87581782) Connector X-954 - A/C UNIT FUSE [F-069] (87581782)
Connector X-021P - POWER INTERFACE WITH FUSEMODULE Connector X-954A - A/C RELAY FUSE [F-069] (87581782)
(87696636) Sub-Assembly Z-404 - FUSE MODULE (Sub-Assembly) X-404 - FUSE MODULE [Z-404] (48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 160
6 5 4 3 2 1
F-069
W-001
A/C UNIT FUSE
POWER TAP
X-021P X-021S 1 1
X-029 CA-2009 RD 6.0 40.0 A CA-2010 GY 6,0 SH30: D-6
X-124
SH2: D-1 EP-045 RD 25,0 1 1 CA-045 RD 25.0
X-954 X-954A
X-123A X-120
SH5: C-6 CA-1213 RD 16,0 CA-048 RD 6.0 SH7: D-6
D D
X-122 X-121
SH5: B-6 CA-1051 RD 10,0 CA-2014 RD 6,0 SH2: D-3
A-002
UCM
Z-404
FUSE MODULE
X-091A 26
F-001 14 PGND CA-0068E BK 1.0
X-404 12VA1
UCM (+12VA)(+12VB) X-404 CA-2202 WH 0.75 X-093A
A1 SP-059 26
B1 2 26
1 PGND
3.0 A CA-2204 WH 1.0 CA-2201 WH 0.75 12VB CA-0068A BK 1.0
34
2 CA-0068B BK 1.0
PGND
SH7: A-1 CA-2203 WH 0,75 12VR X-093B
X-094B SP-0068
20 20 CA-2240 BK 4,0 SH8: D-3

SH4: B-1 CA-2205A WH 1,0 12VP PGND CA-0068D BK 1.0
X-091A
F-002 X-093A
UCM (+12VS2)(+12VS1) 9
A2 SP-060 CA-2206 WH 0.75 12VS1 26
1 2
7.5 A CA-2209 WH 1.5 8 PGND CA-0068G BK 1.0
CA-2207 WH 0.75 12VS1 X-094A
3 34
CA-1588B GN 4.0
CA-2208 WH 0.75 12VS2 PGND CA-0068H BK 1.0
X-093B 27
C F-003 2 PGND CA-0068L BK 1.0 C
CA-2210 WH 0.75 12VU2 X-094B
UCM(+12VU1)(+12VU2)
A3 SP-061
1 2
10.0 A CA-2213 WH 1.5 3 2
CA-2211 WH 0.75 12VU2 PGND CA-0068F BK 1.0
21 X-094A
F-004 CA-2212 WH 0.75 12VU1
X-093A 20
UCM+12VH1
A4 SP-062 ECU GND CA-0070A BK 1.0
1 2 3
7.5 A CA-2216 WH 1.5 CA-2214 WH 0.75 12VH1 X-092A
2
CA-2215 WH 0.75 12VH1 1
SH4: B-6 CA-1588C GN 4,0 F-005 X-092A PGND CA-0070B BK 1.0
UCM +12VM 32 9
A5 SP-064 CA-2217 WH 0.75 12VM PGND CA-0070C BK 1.0
1 2
15.0 A CA-2219 WH 2.5 X-091B
SH5: B-4 CA-1588 GN 6,0 SP-1588 31 SP-0070
CA-2218 WH 0.75 12VM 1 CA-2251 BK 4,0 SH8: D-3
X-091B
CA-0070F BK 1.0
13 X-091A
SH4: D-6 CA-1588A GN 4,0 F-006 CA-2220 WH 0.75 12VH
UCM (+12VF3)(+12VH) (+12VD) 7 34
A6 SP-065 12VH
CA-2221 WH 0.75 PGND CA-0070D BK 1.0
1 2 X-092A
20.0 A CA-2224 WH 1.5
SH7: A-6 CA-1588E GN 4,0 26
9
CA-2222 WH 0.75 12VF3 PGND CA-0070E BK 1.0
X-092B
B SH7: A-6 CA-1588F GN 0,75 CA-2223 WH 0.75

17
12VF3 7
B
ECU GND SENSE CA-0070G BK 1.0
3 X-091A
CA-2224B WH 0.75 12VD
4
F-007 CA-2224A WH 0.75 12VD
X-092B
CA-1588D GN 4.0
UCM +12VT1
A7 SP-066 7
1 2
5.0 A CA-2227 WH 1.5 CA-2225 WH 0.75 12VT1
13
CA-2226 WH 0.75 12VT1
X-093A
27
F-008 CA-2228 WH 0.75 12VF1
UCM (+12VF1)(+12VF2)
A8 SP-067
1 2 26
15.0 A CA-2232 WH 1.5 CA-2229 WH 0.75 12VF1
X-091B
1
CA-2230 WH 0.75 12VF2
F-009 8
DECLUTCH SERV. BRAKE SW CA-2231 WH 0.75 12VF2
A9 X-094A
1 2
5.0 A
A A
B10 SH15:A-4
F-010
CA-1510 VT 1,0 SH15: A-6
COOLING FAN REV
A10
1 2
5.0 A
CA-1535 VT 1,0 SH15: C-6

SH4:B-5
6 5 4 3 2 1
SHT_3 1
51546954_EN 28/11/2018
55.1 [55.100] / 161

(Z-404)
-]
-]

Fuse F-011 - STEERING MODE SELECTOR SW (Fuse)
Fuse F-012 - CONTROL HANDLE (Fuse)
Fuse F-013 - PARK BRAKE SW (Fuse)
Fuse F-014 - ROAD/WORK MODE (Fuse)
Fuse F-015 - HYDRAULIC AUX ENABLE SW (Fuse)
Fuse F-016 - BOOM RIDE/FLOAT SWITCH (Fuse)
Fuse F-017 - BOOM UP/LOW/RETRACT PROX SW (Fuse)
Fuse F-019 - REAR AXLE LOAD SENSOR (Fuse)
Fuse F-020 - UCM +12VP (Fuse)
Connector X-404 - FUSE MODULE [Z-404] (48049606)
Connector X-943_P - CAB - CHASSIS BULKHEAD (84550084)
Sub-Assembly Z-404 - FUSE MODULE (Sub-Assembly) X-404 - FUSE MODULE [Z-404] (48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 162
6 5 4 3 2 1
Z-404
FUSE MODULE
F-011
B11 STEERING MODE SELECTOR SW

A11
1 2
D SH3: B-6 CA-1588A GN 4,0 7.5 A CA-1016 OR 1,0 SH13: C-6
D
F-012
B12 CONTROL HANDLE

A12
1 2
SH7: A-6 CA-1705 RD 1.0 10.0 A CA-1613 VT 1,0 SH17: B-6
F-013
PARK BRAKE SW
A13
1 2
5.0 A CA-1021A YE 1,0 SH15: B-6
F-014
ROAD/WORK MODE
A14
1 2
5.0 A CA-1536 YE 1,0 SH15: C-6
F-015 CA-1536A YE 1,0 SH15: C-6
HYDRAULIC AUX ENABLE SW

A15
1 2
3.0 A CA-1700 YE 1,0 SH16: B-6
C C
F-016
BOOM RIDE/FLOAT SWITCH
A16
1 2
5.0 A CA-1109 YE 1,0 SH15: D-6
F-017
BOOM UP/LOW/RETRACT PROX SW X-943_P X-943_S
A17 SP-1082
1 2
10.0 A CA-1082 OR 1.0 CA-1082A OR 0.5 C1 C1 CH-1082A OR 0,5 SH14: B-6
CA-1082B OR 0.5 C3 C3 CH-1082B OR 0,5 SH14: A-6
F-019
REAR AXLE LOAD SENSOR
B19 A19
1 2
B SH3: B-6 CA-1588C GN 4,0 10.0 A CA-1615 YE 1,5 SH15: D-1
B
F-020 CA-1615A OR 1,0 SH13: D-6
UCM +12VP
B20 A20
1 2
SH7: D-6 CA-1050 RD 1.0 3.0 A CA-2205A WH 1,0 SH3: C-4
X-404 SH3:A-5 X-404
CA-1010 VT 1,0 SH18: A-1
SH2: D-6 CA-1604B VT 1,0

CA-1230 VT 1,0 SH18: B-6
SH16: B-6 CA-1604A VT 1,0

CA-1261 VT 1,0 SH18: A-6
SH16: B-6 CA-1553 VT 1,0 CA-1261A VT 1,0 SH18: B-6
CA-1259A VT 1,0 SH18: B-6

SH15: D-6 CA-1230A VT 1,0
A A
SH15: A-6 CA-1553A VT 1,0 CA-1604 VT 1,0 SH2: D-6
SH15: B-6 CA-1688 VT 1,0 CA-1237A VT 1,0 SH25: C-6

SP-1008
BACK LIGHT SW
6 5 4 3 2 1
SHT_4 1
51546954_EN 28/11/2018
55.1 [55.100] / 163

(Z-400)
-]
-]

Fuse F-021 - 5TH FRONT AND BOOM SOCKET (Fuse)
Fuse F-022 - REAR HYDR AUX SW (Fuse)
Fuse F-023 - FRONT WIPER AND TIMER (Fuse)
Fuse F-024 - ROOF WIPER MOTOR (Fuse)
Fuse F-025 - REAR WIPER MOTOR (Fuse)
Fuse F-026 - LOW BEAM HEAD LIGHTS (Fuse)
Fuse F-027 - HIGH BEAM HEAD LIGHTS (Fuse)
Fuse F-028 - BOOM WORK LIGHTS (Fuse)
Fuse F-029 - FRONT WORK LIGHTS (Fuse)
Fuse F-030 - REAR WORK LIGHTS (Fuse)
Relay K-007 - UCM RELAY (Relay)
Relay K-008 - IGNITION RELAY (Relay)
Connector X-403 - UCM AND IGNITION RELAY [Z-403] (84405124)
Sub-Assembly Z-403 - UCM AND IGNITION RELAY (Sub-Assembly) X-403 - UCM AND IGNITION RELAY [Z-403] (84405124)
51546954_EN 28/11/2018
55.1 [55.100] / 164
6 5 4 3 2 1
Z-400
FUSE MODULE
F-021
D 5TH FRONT AND BOOM SOCKET
A1
SP-1009 D
B1 2
1
10.0 A CA-1009 OR 2.0 CA-1009A OR 1.0 SH15: A-6
F-022 CA-1009B OR 1.0 SH23: C-6
REAR HYDR AUX SW

A2
1 2
5.0 A CA-1021B YE 1.0 SH16: A-6
CA-1232C YE 4.0
F-023
FRONT WIPER AND TIMER
A3
1 2
Z-403 15.0 A CA-1063 GN 1.5 SH24: C-6
UCM AND IGNITION RELAY
K-008 F-024
IGNITION RELAY ROOF WIPER MOTOR
SP-1079
R2_87 A4
SP-1232 1 2
R2_30 30 87 CA-1232A YE 6.0 10.0 A CA-1079 BR 1.5 CA-1079A BR 1.0 SH24: C-1
SH3: D-6 CA-1213 RD 16.0
SP-1215 R2_85
R2_86 86 85
C SH2: D-1 CA-1215 GN 1.0 CA-1215A GN 1.0 CA-1079B BR 1.0 SH24: C-6 C
F-025
CA-9274 BK 1.0
REAR WIPER MOTOR
SH20: B-6 A5 SP-1030
CA-1215B GN 1.0
1 2
10.0 A CA-1030 YE 1.5 CA-1030A YE 1.0 SH24: A-1
K-007
CA-1232G YE 4.0
UCM RELAY
F-026 CA-1030B YE 1.0 SH24: B-6

R1_30 30 87 R1_87 LOW BEAM HEAD LIGHTS
SH3: D-6 CA-1051 RD 10.0 CA-1588 GN 6.0 SH3: B-6 A6
CA-1232B YE 6.0
1 2
15.0 A CA-1090 GY 2.5 SH20: C-1
R1_86 86 85 R1_85
SH6: B-6 CA-1218B GN 2.5
CA-1589F BK 1.0 SH8: B-3 F-027

X-403 X-403
HIGH BEAM HEAD LIGHTS
A7
1 2
15.0 A CA-1091 GN 2.5 SH20: C-1
F-028
BOOM WORK LIGHTS
B8 A8
1 2
15.0 A CA-1068 RD 1.5 SH23: D-6
B B
F-029 CA-1069B GN 1.5 SH22: C-6
FRONT WORK LIGHTS

SP-1232A A9
B9
1 2
CA-1232D YE 4.0 15.0 A CA-1069 GN 1.5 CA-1069A GN 1.5 SH22: B-6
SP-1069
X-400
F-030
REAR WORK LIGHTS SP-1072
A10
1 2
15.0 A CA-1072 RD 1.5 CA-1072A RD 1.5 SH22: A-6
X-400
CA-1072B RD 1.5 SH22: A-6
SH6:B-5
CA-1232E YE 4.0 SH6: D-6
A A
CA-1232F YE 4.0 SH6: C-6
6 5 4 3 2 1
SHT_5 1
51546954_EN 28/11/2018
55.1 [55.100] / 165

(Z-400)
-]
-]

Fuse F-031 - A/C CONTROL UNIT (Fuse)
Fuse F-032 - RADIO (Fuse)
Fuse F-033 - A/C AND FAN MOTOR SWITCH (Fuse)
Fuse F-034 - ROAD LIGHTS AND NUMBER PLATE LIGHTS (Fuse)
Fuse F-035 - ROAD LIGHTS (Fuse)
Fuse F-036 - ECU / WIF (Fuse)
Fuse F-037 - BRAKE FLUID LEVEL AND ADIC/ TELEMATIC KEY
ON (Fuse)
Fuse F-038 - TRANSMISSION CONTROLLER (Fuse)
Fuse F-039 - SEAT COMPRESSOR (Fuse)
Fuse F-040 - FLASHER UNIT AND MULTIFUNCTION LEVER (Fuse)
51546954_EN 28/11/2018
55.1 [55.100] / 166
6 5 4 3 2 1
D D
Z-400
FUSE MODULE
F-031
A/C CONTROL UNIT
B11 A11
1 2
SH5: A-1 CA-1232E YE 4,0 5.0 A CA-1557 BL 1,0 SH30: B-6
F-032
RADIO
A12
1 2
3.0 A CA-1061 GN 1,0 SH25: D-1
F-033
A/C AND FAN MOTOR SWITCH
B13 A13
1 2
SH5: A-1 CA-1232F YE 4,0 25.0 A CA-1689 VT 4,0 SH30: C-6
F-034
C B14
ROAD LIGHTS AND NUMBER PLATE LIGHTS
1 2
A14 C
SH20: D-1 CA-2000 VT 2,5 5.0 A CA-1037 YE 1,0 SH21: B-6
F-035
ROAD LIGHTS
B15 A15
1 2
SH7: D-6 CA-1218C GN 2,5 5.0 A CA-1027 YE 1,0 SH21: C-6
F-036
ECU / WIF
B16 SP-1003
A16
1 2
SH2: D-1 CA-1218A GN 4,0 5.0 A CA-1003 BR 1.0 CA-1003A BR 0,75 SH11: D-6
F-037 CA-3016 GN 0,75 SH11: B-6
BRAKE FLUID LEVEL AND ADIC/ TELEMATIC KEY ON

B17 A17
1 2
SH5: B-6 CA-1218B GN 2,5 5.0 A CA-1232 YE 1,0 SH18: B-1
B F-038
B
TRANSMISSION CONTROLLER
B18 A18 SP-1581
1 2
SH7: A-6 CA-1620 RD 2.5 10.0 A CA-1581 OR 1.5 CA-1581A OR 1,0 SH19: C-6
CA-1581B OR 1,0 SH19: C-6
CA-1581C OR 1,0 SH19: C-6
CA-1581D OR 1,0 SH19: C-6

X-400
CA-1581E OR 1,0 SH19: C-6
F-039
SEAT COMPRESSOR
A19
1 2
30.0 A CA-2205B WH 0,75 SH13: A-6
F-040
FLASHER UNIT AND MULTIFUNCTION LEVER SP-1073
A20
1 2
15.0 A CA-1073 GN 1.5 CA-1073A GN 1,0 SH27: C-6
A A
CA-1073B GN 1,0 SH20: C-6
X-400
SH5:B-3
6 5 4 3 2 1
SHT_6 1
51546954_EN 28/11/2018
55.1 [55.100] / 167

(Z-401)
-]
-]

Fuse F-041 - CAB SWITCHES BACKLIGHT (Fuse)
Fuse F-042 - INSTRUMENT CLUSTER (Fuse)
Fuse F-043 - HORN AND BACK UP ALARM (Fuse)
Fuse F-044 - MULTIFUNCTION LEVER (Fuse)
Fuse F-045 - CAB POWER SOCKET (Fuse)
Fuse F-046 - ROTATING BEACON (Fuse)
Fuse F-047 - DOME LAMP AND RADIO (Fuse)
Fuse F-048 - CIGAR LIGHTER (Fuse)
Fuse F-049 - A/C CLUTCH RELAY (Fuse)
Fuse F-050 - FLASHER AND WARNING SWITCH (Fuse)
Fuse F-051 - BOOM LOW PRESS. SW (Fuse)
Fuse F-052 - CONTINUOUS AUX FLOW SW (Fuse)
Fuse F-053 - UCM (+12VR) (Fuse)
Fuse F-054 - MANUAL/AUTO GEAR SWITCH (Fuse)
Fuse F-055 - BOOM RETRACT PROX SWITCH (Fuse)
Fuse F-056 - SEAT HEATING (Fuse)
Fuse F-057 - AUTOMATIC GREASE LUBRICATION (Fuse)
51546954_EN 28/11/2018
55.1 [55.100] / 168
6 5 4 3 2 1
Z-401
FUSE MODULE
F-041
CAB SWITCHES BACKLIGHT
B1 A1
1 2
SH6: C-6 CA-1218C GN 2.5 5.0 A CA-1008 VT 1.0 SH25: C-6
D F-042
SH29: D-1
D
INSTRUMENT CLUSTER A2 CA-1053C RD 1.0
SP-048 B2
1 2
SH3: D-1 CA-048 RD 6.0 CA-048A RD 4.0 7.5 A
CA-1053 RD 1.0 SH18: B-1

F-043
HORN AND BACK UP ALARM
B3 A3 SP-1014
1 2
SH4: B-6 CA-1050 RD 1.0 10.0 A CA-1014 OR 1.5 CA-1014A OR 1.0 SH25: B-6
F-044 CA-1014B OR 1.0 SH25: A-6
MULTIFUNCTION LEVER
B4 A4
1 2
SH20: D-6 CA-2001 RD 2.5 10.0 A CA-1064 GN 1.0 SH20: C-6
F-045
CAB POWER SOCKET
B5 A5
1 2
CA-048C RD 4.0 10.0 A CA-1044B WH 1.5 SH25: A-6
F-046
C B6
ROTATING BEACON
1 2 A6
C
CA-048D RD 4.0 10.0 A CA-1044A WH 1.0 SH22: D-6
CA-1059B WH 1.0 SH25: D-1

F-047
DOME LAMP AND RADIO
B7 A7
1 2
CA-1067 RD 2.5 5.0 A CA-1059 WH 1.0 CA-1059A WH 1.0 SH22: D-6
SP-1059
F-048
CIGAR LIGHTER
1 2 A8
10.0 A CA-1046 WH 1.5 SH25: D-6
F-049
A/C CLUTCH RELAY X-941_P
1 2 A9
10.0 A CA-1062 BR 1.0 C2 C2 EN-1062 BR 1.0 SH2: A-1
X-941_S
F-050 CA-1048 RD 1.0 SH27: B-6
FLASHER AND WARNING SWITCH

B10 A10 SP-1054
1 2
B CA-048B RD 4.0 30.0 A CA-1054 GN 4.0 CA-1054A GN 1.5 SH27: D-6
B
F-051 CA-1054B GN 1.5 SH27: D-1
BOOM LOW PRESS. SW

A11
1 2
3.0 A CA-1699B YE 0.75 SH17: D-3
F-052
CONTINUOUS AUX FLOW SW
1 2 A12
3.0 A CA-1699A YE 0.75 SH17: A-6
F-053
UCM (+12VR)
B13 2 A13
1
SH3: B-6 CA-1588F GN 1.0 3.0 A CA-2203 WH 0.75 SH3: C-4
F-054
MANUAL/AUTO GEAR SWITCH
B14 A14
1 2 CA-1706 WH 1.0
SH4: D-6 CA-1705 RD 1.0 3.0 A SH15: B-6
F-055
BOOM RETRACT PROX SWITCH X-943_P X-943_S
B15
2 A15
1
SH3: B-6 CA-1588E GN 4.0 5.0 A CA-1084 OR 0.5 D3 D3 CH-1084 OR 0.5 SH14: A-6
A F-056 A
SEAT HEATING
B16 A16
1 2
15.0 A CA-1708 RD 1.5 SH20: B-1
F-057
B17 A17
1 2
SH6: B-6 CA-1620 RD 2.5 10.0 A CA-1621 RD 1.0 SH35: C-6
X-401 X-401
6 5 4 3 2 1
SHT_7 1
51546954_EN 28/11/2018
55.1 [55.100] / 169

MAIN CAB AND ENGINE
-]
-]

Connector X-001 - CAB GROUND 2 (GND-006) [STUD-GND-006]
(84163398)
(47663139)
(47663140)
(47663140)
Connector X-212 - MAIN CAB GROUND 1 (GND-005) [STD-GND-005]
(47663140)
Connector X-213 - MAIN CAB GROUND 1 (GND-005) [STD-GND-005]
(47663139)
Connector X-213A - CAB GROUND 1 (GND-005) [STD-GND-005]
(47663139)
Connector X-952 - CAB GROUND 1 (GND-005) [STD-GND-005]
(47663139)
51546954_EN 28/11/2018
55.1 [55.100] / 170
6 5 4 3 2 1
CA-1616 BK 1,0 SH13: D-4
SP-1605A SP-1605B
CA-1605B BK 1.5 CA-1593 BK 1,0 SH2: D-4
D CA-1593B BK 1,0 SH2: D-6

D
CA-1576 BK 1.0 SH28: C-1
CA-1293 BK 1,0 SH15: B-4
CA-1260A BK 1,0 SH16: B-4
CA-1001 BK 1.0 SH15: C-1
CA-1235 BK 1,0 SH23: D-5 CA-1552A BK 1,0 SH16: B-4 SH3: B-1 CA-2251 BK 4.0
GB-1701A BK 2.5 SH14: A-1
CA-1004 BK 1.5
CA-1612 BK 1,0 SH22: A-4 CA-1593A BK 1,0 SH15: D-4 SH3: C-1 CA-2240 BK 4.0 GB-1701 BK 2.5 SH16: D-1
CA-1232H BK 1,0 SH22: C-4

CA-1258A BK 1,0 SH15: A-4 X-003 X-130 X-132 X-001
STUD-GND-006
CA-1229A BK 1,0 SH22: D-4
CA-1687 BK 1,0 SH15: B-4
GND-006
CA-1258 BK 1,0 SH24: D-4
MAIN CAB GROUND 2
CA-1552B BK 1,0 SH15: D-4
CA-1552 BK 1,0 SH18: B-4
CA-1004A BK 1,0 SH18: B-6

SP-1114
CA-1587 BK 1,0 SH18: B-4
CA-1238 BK 1,0 SH18: B-4

C C
CA-1004B BK 1,0 SH18: A-6
CA-1260 BK 1,0 SH18: A-4
CA-1552C BK 1.0 SH20: A-6 CA-032 BK 1,0 SH24: B-1
CA-1552D BK 1.0 SH20: A-6

CA-1180 BK 2.5 CA-1119 BK 1,0 SH24: B-1
CA-1153 BK 1.0 SH27: B-4 SP-091
CA-096 BK 1,5 SH24: B-3

CA-1250A BK 1.0 SH17: A-4
CA-1227A BK 1.0 SH15: A-1 CA-1248 BK 1,0 SH25: D-1

SP-1252
CA-1243 BK 1,5 SH25: D-3

CA-1252 BK 1.0
SP-090 SP-093
SH30: B-6 CA-1566 BK 1,5 CA-1181 BK 6.0
CA-5700RG BK 1,0 SH29: D-1
SH13: A-4 CA-1618A BK 1.0

B CA-1545 BK 1,0 SH27: B-1
B
CA-1587A BK 1.0 SH16: A-1 SH13: A-6 CA-1023 BK 0,75
SP-1228
CA-1596 BK 1.0 SH16: C-4 SH5: B-4 CA-1589F BK 1,0
CA-1225 BK 1.0 SH23: C-5 SH20: B-1 CA-1589D BK 1,0
CA-1065 BK 10.0
CA-1256A BK 1.0 SH15: C-4 SH20: C-1 CA-1589C BK 1,0
CA-1229 BK 1.0 SH16: A-5 SH25: A-4 CA-1589B BK 1,0

CA-1228 BK 1.0
SP-1589
SH25: B-4 CA-1589A BK 1,0 CA-1589 BK 4.0 CA-1026 BK 1.0 SH24: C-6
CA-1595 BK 1.5 SH25: A-1

SH30: C-4 CA-2008A BK 1,0
SH20: C-1 CA-1589G BK 1,0

CA-1605A BK 1.5
SH27: B-1 CA-1541 BK 1.0 SH20: B-1 CA-1589H BK 1.0

CA-1579 BK 1.0 SH18: B-1
A SH27: B-1 CA-1540 BK 1.0 A
CA-1607 BK 6.0 SH30: B-6
X-213A X-952
X-212 X-213
STD-GND-005
GND-005
MAIN CAB GROUND 1
6 5 4 3 2 1
SHT_8 1
51546954_EN 28/11/2018
55.1 [55.100] / 171

ENGINE, CHASSIS AND ROOF
-]
-]

Ground GND-007 - ROOF GROUND-1 (Ground) GND-007
Ground GND-012 - FRAME GROUND STUD (Ground) GND-012
Ground GND-013 - CAB GROUN STUD (Ground) GND-013
Connector X-078 - ROOF GROUND-1 (84140737)
Connector X-079 - ROOF GROUND 2 (84140737)
Connector X-214 - ENGINE GROUND 2 (GND 002) [STUD-GND-002]
(47663137)
Connector X-214A - ENGINE GROUND 2 (GND 002) [STUD-GND-002]
(84124293)
Connector X-945 - CHASSIS GROUND 3 [STUD-GND-004] (47663137)
Connector X-948 - CHASSIS GROUND 2 (47663693)
51546954_EN 28/11/2018
55.1 [55.100] / 172
6 5 4 3 2 1
CH-1176 BK 1.5 SH21: A-3

CH-1219 BK 1.0 SH31: B-6
CH-1250 BK 1.5 SH21: D-1
SH14: B-6 CH-1083 BK 1.0 CH-1699C BK 1.0 SH17: D-1
CH-1600A BL 1.0 SH16: A-1
CH-1223 BK 1.5 SH23: D-1
SH13: B-6 CH-1189 BK 1.0 CH-1531 BK 1.0 SH18: C-1
CH-1222 BK 1.5 SH23: D-1
SH22: C-1 CH-1047 BK 1.0 CH-1164 BK 1.0 SH24: A-1
CH-1585 BK 1.0 SH16: A-1
D SH25: B-4 CH-1215 BK 1.5
SH15: D-1
D
X-947 X-948 CH-1616 BK 1.0
STUD-GND-003
CH-1611 BK 2.0 SH23: C-5
CH-1396 BK 1.0 SH13: A-1

GND-003
CH-006 BK 1.0 SH15: A-6
CHASSIS GROUND 1
CH-3025 BK 1.0 SH22: A-1
CH-1217 BK 1.0 SH25: A-1

EN-57BE BK 0,75 SH18: D-1
SP-057B
EN-57BF BK 1,0 SH2: A-4 CH-1185 BK 1.0 SH13: C-4
CH-1251 BK 1.0 SH21: D-6

EN-57JC BK 1,0 SH30: A-1
EN-57AE BK 6.0
CH-1252 BK 1.0 SH21: A-6
EN-57JF BK 1,0 SH13: B-1 CH-1253 BK 1.0 SH14: D-3

SP-057
SH13: B-1 EN-57AB BK 1,0 EN-57AG BK 6.0 EN-57CA BK 1,0 SH2: D-4 CH-1301 BK 1.0 SH21: B-1
CH-1256 BK 1.5 SH23: B-6
C C
X-945 X-946
SH19: A-1 EN-2000 BK 1,5 STUD-GND-004
SP-057A GND-004
EC-0147 BK 10,0 SH26: A-6 CHASSIS GROUND 2

EN-57AK BK 10.0
SH22: D-1 RC-1151 BK 1.5

RC-1159 BK 1.0 SH24: A-1
SH22: D-1 RC-1152 BK 1.0

B X-214 X-214A RC-1154 BK 1.0 SH24: D-1
B
STUD-GND-002
SH22: B-1 RC-1148 BK 1.5
RC-1149 BK 1.5 SH22: B-1
GND-002 SH22: A-1 RC-1146 BK 1.5

ENGINE GROUND 2 RC-1147 BK 1.5 SH22: A-1
X-079
X-078
EN-2021C BK 2,0 SH19: A-1
GND-008 GND-007
EN-2021B BK 2,5 SH11: D-1
ROOF GROUND 2 ROOF GROUND-1
EN-2020B BK 6.0 EN-2021 BK 2,5 SH11: C-3
SP-2021
EN-2021A BK 2,5 SH11: C-3
SP-2020
SH2: D-6 EN-2020 BK 10,0 EN-2022A BK 1,5 SH11: A-1
EN-2022B BK 1,5 SH11: A-1
STG#2 - 35.0
A EN-2020A BK 6.0 EN-2022C BK 1,5 SH11: A-1 A
SP-2022
EN-2022D BK 1,5 SH11: A-1
EN-2022E BK 1,5 SH11: A-1

GND-012 GND-013
FRAME GROUND STUD CAB GROUN STUD
6 5 4 3 2 1
SHT_9 1
51546954_EN 28/11/2018
55.1 [55.100] / 173
Wiring harnesses - Electrical schematic sheet 10 SH10 - (ECU) CORE ENGINE

-] Connector X-805_2 - INJECTOR (CYL.4) PIN 2 [Y-044] (47988479)
FARMLIFT 742 STAGE IV 7 m (22.9 ft), 107 kW (145 Hp) [FNHZK742NJKE00001 WE Connector X-806 - RAIL PRESSURE SENSOR (RDS) [B-030]
-]
(1C1013187)
Connector X-807 - FPT - FUEL METERING UNIT (ZME) [Y-045]
Type Component Connector / Link (1C0004687)
ECU A-001 - ECU (ECU) X-911 - ECU [A-001] (84300197) Connector X-808 - INCREMENT SPEED SENSOR (CRANKSHA [B-031]
Sensor B-030 - RAILPRESSURE SENSOR (RDS) (Sensor) X-806 - RAIL PRESSURE SENSOR (RDS) [B-030] (1C1016487)
(1C1013187) Connector X-809 - SEGMENT SPEED SENSOR (CAMSHAFT) [B-032]
Sensor B-031 - INCREMENT SPEED SENSOR (CRANKSHAFT) X-808 - INCREMENT SPEED SENSOR (CRANKSHA [B-031] (1C1016487)
(DG6 INCR.) (Sensor) (1C1016487) Connector X-810 - (KTF) FUEL TEMPERATURE SENSOR [B-033]
Sensor B-032 - SEGMENT SPEED SENSOR (CAMSHAFT) (DG6 X-809 - SEGMENT SPEED SENSOR (CAMSHAFT) [B-032] (5802341064)
SEGM.) (Sensor) (1C1016487) Connector X-811 - (WTF) COOLANT TEMPERATURE SENSOR [B-034]
Sensor B-033 - FUEL TEMPERATURE SENSOR (KTF) (Sensor) X-810 - (KTF) FUEL TEMPERATURE SENSOR [B-033] (5802341064)
(5802341064) Connector X-812 - OIL PRESSURE SENSOR & OIL TE [B-035]
Sensor B-034 - COOLANT TEMPERATURE SENSOR (WTF) (Sensor) X-811 - (WTF) COOLANT TEMPERATURE SENSOR [B-034] (1C1013287)
(5802341064) Connector X-813 - BOOST PRESSURE SENSOR & AIR [B-036]
Sensor B-035 - OIL PRESSURE SENSOR & OIL TEMPERATURE X-812 - OIL PRESSURE SENSOR & OIL TE [B-035] (1C1013287)
SENSOR (ODFT) (Sensor) (1C1013287) Connector X-814 - FPT- EXHAUST FLAP [Y-046] (5802051303)
Sensor B-036 - BOOST PRESSURE SENSOR & AIR TEMPERATURE X-813 - BOOST PRESSURE SENSOR & AIR [B-036] Connector X-912 - ECU CORE ENGINE (1 928 405 384)
SENSOR (ODFT) (Sensor) (1C1013287)
Connector X-800_P - INJECTORS CYL 1 & 2 (87421341) X-802_2 - INJECTOR (CYL.1) PIN 2 [Y-041] (47988479)
Connector X-800_S - INJECTORS CYL 1 & 2 (84131530) Solenoid Y-042 - INJECTOR CYLINDER # 2 (Solenoid) X-803_1 - INJECTOR (CYL.2) PIN 1 [Y-042] (47988479)
Connector X-801_P - INJECTORS CYL 3 & 4 (87421341) X-803_2 - INJECTOR (CYL.2) PIN 2 [Y-042] (47988479)
Connector X-801_S - INJECTORS CYL 3 & 4 (84131530) Solenoid Y-043 - INJECTOR CYLINDER # 3 (Solenoid) X-804_1 - INJECTOR (CYL.3) PIN 1 [Y-043] (47988479)
Connector X-802_2 - INJECTOR (CYL.1) PIN 2 [Y-041] (47988479) Solenoid Y-044 - INJECTOR CYLINDER # 4 (Solenoid) X-805_1 - INJECTOR (CYL.4) PIN 1 [Y-044] (47988479)
Connector X-803_2 - INJECTOR (CYL.2) PIN 2 [Y-042] (47988479) Solenoid Y-045 - FUEL METERING UNIT (ZME) (Solenoid) X-807 - FPT - FUEL METERING UNIT (ZME) [Y-045]
Connector X-804_1 - INJECTOR (CYL.3) PIN 1 [Y-043] (47988479) (1C0004687)
Connector X-804_2 - INJECTOR (CYL.3) PIN 2 [Y-043] (47988479) Solenoid Y-046 - EXAUST FLAP (12V) (Solenoid) X-814 - FPT- EXHAUST FLAP [Y-046] (5802051303)
Connector X-805_1 - INJECTOR (CYL.4) PIN 1 [Y-044] (47988479)
51546954_EN 28/11/2018
55.1 [55.100] / 174
6 5 4 3 2 1
B-030 A-001
RAILPRESSURE SENSOR (RDS) ECU

GND - 2.5 SH11: D-6
11 V_V_BATT - 2.5 SH11: D-6

+
3 V_V_5VRAILPS - 0.5 RAIL PRESS. SENSOR SUPPLY
P
60
- RAIL PRESS. SENSOR GROUND
1 G_R_RAILPS - 0.5
36
D 2 I_A_RAILPS - 0.5 RAIL PRESS. SENSOR SIG.
Y-046
D
X-806 EXAUST FLAP (12V)
1 + BATTERY
B-031
INCREMENT SPEED SENSOR (CRANKSHAFT) (DG6 INCR.) 2 GND
3 N.C.
SP-0193
66 18
+
2 I_F_CRS - 0.5 CRANKSHAFT SPEED SENSOR SIGNAL CAN-L_2 B_D_CANL2 - 0.5 B_D_CANL2 - 0.5 4 CAN_L
65 17 MC-040 MC-040 MC-041 MC-041
CAN-H_2
1 G_R_CRS - 0.5 CRANKSHAFT SPEED SENSOR GROUND B_D_CANH2 - 0.5 B_D_CANH2 - 0.5 5 CAN_H
SHIELD10
3 SHIELD10 X-814
SP-0194
X-808 MC-039
69 B_D_CANL2 - 0.5 SH11: D-6

B-032 SHIELD15 MC-039
SP-0196 GND SHIELD
SEGMENT SPEED SENSOR (CAMSHAFT) (DG6 SEGM.) B_D_CANH2 - 0.5 SH11: D-6
SHIELD13
+ 68
2 I_F_CAS - 0.5 SEGMENT CRANKSHAFT SPEED SENSOR SIGNAL
67
Y-045
1 G_R_CAS - 0.5 SEGMENT CRANKSHAFT SPEED SENSOR GROUND
C 3
SHIELD13 C
X-809
58
SUPPLY METERING UNIT O_V_MEU - 0.75 1
B-033
83 MC-042 MC-042
FUEL TEMPERATURE SENSOR (KTF) FUEL METERING UNIT O_T_MEU - 0.75 2
X-807
12
1 I_A_AN18 - 0.5 FUEL TEMPERATURE SENSOR SIGNAL
2 G_R_AN18_KTF - 0.5
X-810
59 Y-041
SP-0197 G_R_AN18 - 0.5 GROUND ANALOG INPUT 18
B-034 INJECTOR CYLINDER # 1
X-800_S X-800_P
COOLANT TEMPERATURE SENSOR (WTF)
73 X-802_1
INJECTOR 1, BANK 1, 6 CYL. CYL. 1
O_P_SVL11 - 1.5 3 3 O_P_SVL11 - 1.5
39 COOLANT TEMPERATURE SENSOR SIGNAL 49 MC-043 MC-043 MC-044 X-802_2
1 I_A_AN17 - 0.5 O_P_SVH11 - 1.5 4 4 O_P_SVH11 - 1.5
INJECTOR 1 HIGH BANK 1. CYL. 1
2 G_R_AN18_WTF - 0.5
X-811
Y-042
B INJECTOR CYLINDER # 2 B
B-035
OIL PRESSURE SENSOR & OIL TEMPERATURE SENSOR (ODFT) 26 X-803_1

INJECTOR 2 HIGH BANK 2. CYL. 2 O_P_SVH22 - 1.5 2 2 O_P_SVH22 - 1.5
02 MC-045 MC-045 MC-046 X-803_2
INJECTOR 2, BANK 2. CYL. 2 O_P_SVL22 - 1.5 1 1 O_P_SVL22 - 1.5
(-)
1
1 06
G_R_DF03 - 0.5 GROUND FOR FREQUENCY INPUT 3
Temp
2
2 13
I_A_AN15 - 0.5 OIL TEMPERATURE SENSOR SIGNAL
3
3 31
V_V_5VSS1F - 0.5 OIL PRESSURE SENSOR SUPPLY
4
(+) 4 35
I_A_AN01 - 0.5 OIL PRESSURE SENSOR INPUT SIGNAL
X-812
Y-043
Press. INJECTOR CYLINDER # 3
X-801_S X-801_P
B-036
25 X-804_1
BOOST PRESSURE SENSOR & AIR TEMPERATURE SENSOR (ODFT) INJECTOR 1 HIGHT BANK 2 CYL 3 O_P_SVH21 - 1.5 3 3 O_P_SVH21 - 1.5
01 MC-047 MC-047 MC-048 X-804_2
INJECTOR 1 BANK 2 CYL 3 O_P_SVL21 - 1.5 4 4 O_P_SVL21 - 1.5
(-)
90
1
1
G_R_AN05 - 0.5 GROUND ANALOG INPUT 5
Temp 37
2
2
A I_A_AN16 - 0.5 BOOST PRESSURE TEMPERATURE SENSOR SIGNAL Y-044 A
07
3
3 INJECTOR CYLINDER # 4
V_V_5VSS1A - 0.5 BOOST PRESSURE SENSOR SUPPLY
86
4
(+) 4
I_A_AN05 - 0.5 BOOST PRESSURE SENSOR SIGNAL X-805_1
74
INJECTOR 2 BANK 1; 6 CYL: CYL 4 O_P_SVL12 - 1.5 2 2 O_P_SVL12 - 1.5
X-813
50 MC-049 MC-049 MC-050 X-805_2
Press. INJECTOR 2 HIGH BANK 1; CYL.4 O_P_SVH12 - 1.5 1 1 O_P_SVH12 - 1.5
X-912 SH11:A-5 X-912
6 5 4 3 2 1
SHT_10 1
51546954_EN 28/11/2018
55.1 [55.100] / 175
Wiring harnesses - Electrical schematic sheet 11 SH11 - (ECU) ENGINE CONTROL UNIT
-] Connector X-217 - +12 GRID-HEATER [K-011] (84123928)
FARMLIFT 742 STAGE IV 7 m (22.9 ft), 107 kW (145 Hp) [FNHZK742NJKE00001 WE Connector X-222 - 87 GRID HEATER RELAY [K-011] (84123928)
-]
Connector X-228 - GROUND (84140739)
Connector X-229 - GROUND GRID HEATER (84124293)
Connector X-242 - W.I.F. SENSOR [B-009] (87709663)
ECU A-001 - ECU (ECU) X-911 - ECU [A-001] (84300197)
Connector X-422_P - ENG.H. / FUEL PREF.HEATER INTERC (87686736)
Sensor B-008 - COMB AIR & HUMIDITY SENSOR (Sensor) X-908 - COMB AIR & HUMIDITY SENSOR [B-008] (87709809)
Connector X-422_S - ENG.H. / FUEL PREF.HEATER INTERC (87679438)
Sensor B-009 - W.I.F. SENSOR (Sensor) X-242 - W.I.F. SENSOR [B-009] (87709663)
Connector X-429 - FUEL HEATER [R-001] (87679438)
Connector X-430 - FUEL HEATER [R-002] (87679438)
Connector X-431 - GRID HEATER [R-003] (84123928)
Relay K-011 - GRID HEATER RELAY (Relay) X-217 - +12 GRID-HEATER [K-011] (84123928) X-215 -
GRID HEATER RELAY [K-011] (82012083) X-222 - 87 GRID Connector X-432 - GRID HEATER [R-003] (84123928)
HEATER RELAY [K-011] (84123928) Connector X-900_P - PLUG C (47706134)
Resistor R-001 - FUEL PREFILTER HEATER (Resistor) X-429 - FUEL HEATER [R-001] (87679438) Connector X-900_S - PLUG C (84152563)
Resistor R-002 - FUEL FILTER HEATER (Resistor) X-430 - FUEL HEATER [R-002] (87679438) Connector X-901_P - ENGINE TO DENOX INTERCONNECT (47662794)
Resistor R-003 - GRID HEATER (Resistor) X-432 - GRID HEATER [R-003] (84123928) X-431 - GRID Connector X-901_S - ENGINE TO DENOX INTERCONNECT (47554344)
HEATER [R-003] (84123928) Connector X-908 - COMB AIR & HUMIDITY SENSOR [B-008] (87709809)
Resistor R-VIRT001 - (Resistor) Connector X-911 - ECU [A-001] (84300197)
Resistor R-VIRT002 - (Resistor) Connector X-941_P - CAB - ENGINE BULKHEAD (84254825)
Connector X-032_E - ECM FLASHING ONLY FOR PROTO (87696093) Connector X-941_S - CAB - ENGINE BULKHEAD (84254836)
Connector X-215 - GRID HEATER RELAY [K-011] (82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 176
6 5 4 3 2 1
X-900_P X-900_S
SH10: D-1 GND - 2,5
1 1
SH10: D-1 V_V_BATT - 2,5 GND
2 2 EN-2021B BK 2,5 SH9: A-4
12V
SH10: C-1 B_D_CANL2 - 0,5 3 3 EN-9270A OR 2,5 SH2: B-1
MC-039
SH10: C-1 B_D_CANH2 - 0,5 4 4
CAN L
D SH2: B-1 MC-039
5 5
MC-015
ENGINE TO DENOX INTERCONNECT
D
EN-9277A OR 2,5 CAN H
6 6 EN-5420Y GN 0,75 11 11 DX-5420Y GN 0,75 SH12: A-1
A-001 MC-015 MC-013 MC-013
7 7 EN-5420X YE 0,75 8 8 DX-5420X YE 0,75 SH12: A-1
ECU
X-941_P X-941_S
69 1 1 DX-9277C OR 2,5 SH12: D-6
IGNITION
SH6: B-1 CA-1003A BR 0,75 D2 D2 EN-711D WH 0.75 32
SCR UPSTREAM SH12: D-1
1 EN-9249A YE 0.75 10 10 DX-9249 YE 0,75
IGN-1
CAB - ENGINE BULKHEAD EN-6408GA OR 1.5 9
SCR DOWNSTREAM SH12: D-1
25 EN-9251A YE 0.75 12 12 DX-9251 YE 0,75
IGN-25
EN-6408MA GN 1.5 10
COMMON (W4) SH12: C-1
49 EN-9250D BL 0.75 2 2 DX-9250C BL 0,75
IGN-49
EN-6408CA GN 1.5 16
SP-6408 DOC UPSTREAM SH12: C-1
73 EN-9254A YE 0.75 9 9 DX-9254 YE 0,75
IGN-73
SH2: C-4 EN-6408EA GN 6,0 EN-6408FA GN 1.5 96
DOSING MODULE SIGNAL SH12: C-1
26 EN-9262A GN 0,75 13 13 DX-9262 GN 0,75
IGN-26
EN-6408BA GN 1.5 23 MC-029 MC-029 MC-026 MC-026
DOSING MODULE SIGN SH12: C-1
90 EN-9261A YE 0,75 16 16 DX-9261 YE 0,75
HUMIDITY SENSOR
EN-9276 YE 0.75 72
SCR HEATING VALVE SH12: B-1
EN-9244A YE 0,75 14 14 DX-9244 YE 0,75
50 MC-030 MC-030
B-008 COMMON IGN . SH12: B-1
EN-9250F GN 0,75 17 17 DX-9250E BL 1,5
COMB AIR & HUMIDITY SENSOR 84
SCR PUMP MOTOR SIGNAL SH12: B-1
EN-9307A YE 0,75 15 15 DX-9307 YE 0,75
SP-9279
PWR GND 3 43 89 MC-031 MC-031 MC-028 MC-028
1 COMMON (W3) SCR PUMP MOTOR SIG
EN-9279 BL 0.75 EN-9279B BL 0.75 EN-9308A GN 0,75 18 18 DX-9308 GN 0,75 SH12: B-1
85
C X-908
OUT1 2 15
SCR REVERTING VALVW SIGNAL
HUMIDITY SENSOR W AMB TEMP SW
EN-9309A YE 0.75 7 7 DX-9309 YE 0,75 SH12: B-1 C
EN-9278 YE 0.75 68
SCR PRESSURE SENSOR EN-9245A PK 0.75 4 4 DX-9245 PK 0,75 SH12: A-1
39
COMMON SH12: A-1
OUT2 4 40 EN-9247B BK 0.75 20 20 DX-9247A BK 0,75
EN-9280 YE 0.75 7
HUMIDITY SENSOR
SCR PRESSURE SENSOR EN-9285A YE 0.75 5 5 DX-9285 YE 0,75 SH12: A-1
EN-9279A BL 0.75
X-908
SH9: A-4 EN-2021 BK 2,5 21 21 DX-2021 BK 2,5 SH12: C-6
SH9: A-4 EN-2021A BK 2,5 19 19 DX-2021A BK 2,5 SH12: B-6
X-901_P X-901_S
61
FUEL HEATER RELAY SH2: B-1
B-009 EN-6570A GN 0,75
W.I.F. SENSOR
X-941_S 27
X-941_P COMMON _
EN-6408 GN 0,75 SH2: C-1
3 PWR GND 2
SH6: B-1 CA-3016 GN 0,75 A5 A5 EN-3016 WH 0.75
R-001
CAB - ENGINE BULKHEAD X-242 13 FUEL PREFILTER HEATER
OUT 1 WATER IN FUEL SIGNAL
EN-2040B LG 0.75 X-422_S X-422_P
1 2 SP-0057A
A P N B
X-242 SH2: C-1 EN-6005A RD 2,0 A A CS-6005A RD 2.0 VIRT-037 0.0 LOAD VIRT-036 0.0 CS-0057A BK 2.0
X-429 X-429
B SH13: D-1 EN-1212B OR 0,75
63
SH2: C-1 EN-6005B RD 2,0 B B R-002
B
CRANKING SIGNAL
FUEL FILTER HEATER
ENG.H. / FUEL PREF.HEATER INTERC.
45
SH2: B-1 AUX RELAY 1 2
EN-9272B BL 0,75
CS-5700C BK 6.0
A P B
N
CS-6005B RD 2.0 VIRT-38 0.0 LOAD VIRT-038 0.0 CS-0057B BK 2.0
20
SH2: B-1 AUX RELAY
EN-9271A OR 0,75 X-430 X-430
88
SH2: A-4 STARTER CONTROL RELAY
EN-1213C OR 0,75 SH2: C-1 CS-6200 RD 16,0 K-011
GRID HEATER RELAY
19 R-003
STARTER CONTROL RELAY 87A
SH2: B-4 EN-1213B BL 0,75 X-217 GRID HEATER
87 X-222 X-431 X-432
30 P N
CS-6200A RD 16.0 CS-0057 BK 16.0
X-229 X-228
83 1 86 85 2
G.H. RELAY ACTUATION
EN-6586A VT 0.75
47 X-215
CAN-L 0 X-215
SH29: D-6 EN-5420A GN 0,75 74
COMMON IGN GND-009 GND-010
EN-6408A GN 0.75
MC-012 MC-012
46
SH29: C-6 CAN-H 0
EN-4502A YE 0,75 3
BAT-3 SH9: A-4
EN-2022A BK 1,5
5
BAT-5 SH9: A-4
EN-2022B BK 1,5
A 1 71
CAN-H 1 BAT-28
28 A
EN-5421 YE 0,75 EN-2022C BK 1,5 SH9: A-4
MC-032 MC-032
2 95 52
CAN-L 1 BAT-52 SH9: A-4
EN-5422 GN 0,75 EN-2022D BK 1,5
X-032_E
75
BA-75 SH9: A-4
EN-2022E BK 1,5
X-911
X-911
SH10:A-4
6 5 4 3 2 1
SHT_11 1
51546954_EN 28/11/2018
55.1 [55.100] / 177
Wiring harnesses - Electrical schematic sheet 12 SH12 - (DENOX) EXHAUST EMISSION CONTROL
-] Connector X-033_E - CONTROLLER NETWORK CC (87696093)
FARMLIFT 742 STAGE IV 7 m (22.9 ft), 107 kW (145 Hp) [FNHZK742NJKE00001 WE Connector X-885 - SCR DOWNSTREAM [A-020] (84190317)
-]
Connector X-886 - DOC UPSTREAM EXHAUST GAS TEMPERA [B-003]
(87709793)
Connector X-887 - DOC UPSTREAM [A-021] (84190317)
ECU A-020 - SCR DOWNSTREAM (ECU) X-885 - SCR DOWNSTREAM [A-020] (84190317)
Connector X-888 - NH3 ECU [A-022] (84146686)
ECU A-021 - DOC UPSTREAM (ECU) X-887 - DOC UPSTREAM [A-021] (84190317)
Connector X-889 - DEF QUALITY-SCR TANK LEVEL & [B-004]
ECU A-022 - NH3 ECU (ECU) X-888 - NH3 ECU [A-022] (84146686) (87688719)
ECU A-023 - REDUCTION AGENT (SUPPLY MODULE) (ECU) X-915 - REDUCTION AGENT (SUPPLY MODULE) [A-023] Connector X-903 - ADBLUE HEATING CONTROL VALVE [Y-029]
(84152570) (84146685)
Sensor B-001 - SCR UPSTREAM EXHAUST GAS TEMPERATURE X-905 - SCR UPSTREAM EXHAUST GAS TEMPERA [B-001] Connector X-904 - DEF DOSING MODULE [Y-030] (87709798)
SENSOR (T6) (Sensor) (84532147)
Connector X-905 - SCR UPSTREAM EXHAUST GAS TEMPERA [B-001]
Sensor B-002 - SCR DOWNSTREAM EXHAUST GAS X-906 - SCR DOWNSTREAM EXHAUST GAS TEMPE [B-002] (84532147)
TEMPERATURE SENSOR (T7) (Sensor) (84532147)
Connector X-906 - SCR DOWNSTREAM EXHAUST GAS TEMPE [B-002]
Sensor B-003 - DOC UPSTREAM EXHAUST GAS TEMPERATURE X-886 - DOC UPSTREAM EXHAUST GAS TEMPERA [B-003] (84532147)
SENSOR (T4) (Sensor) (87709793)
Connector X-910 - CAN BUS TERMINATING [R-006] (87687242)
Sensor B-004 - DEF QUALITY-SCR TANK LEVEL & TEMP SENSOR X-889 - DEF QUALITY-SCR TANK LEVEL & [B-004]
Connector X-915 - REDUCTION AGENT (SUPPLY MODULE) [A-023]
(Sensor) (87688719)
(84152570)
Sensor B-005 - NH3 SENSOR (Sensor)
Solenoid Y-029 - ADBLUE HEATING CONTROL VALVE (Solenoid) X-903 - ADBLUE HEATING CONTROL VALVE [Y-029]
Sensor B-006 - NOX SENSOR W/ECU (Sensor) (84146685)
Sensor B-007 - NOX SENSOR W/ECU (Sensor) Solenoid Y-030 - DEF DOSING MODULE (Solenoid) X-904 - DEF DOSING MODULE [Y-030] (87709798)
Motor M-VIRT001 - (Motor) Solenoid Y-VIRT001 - (Solenoid)
Resistor R-006 - CAN BUS TERMINATING (Resistor) X-910 - CAN BUS TERMINATING [R-006] (87687242)
51546954_EN 28/11/2018
55.1 [55.100] / 178
6 5 4 3 2 1
R-006
CAN BUS TERMINATING
2 N P 3
DX-5420Q GN 0,75
DX-9251 YE 0,75 SH11: D-1
X-910 X-910 MC-025
SH11: D-1 DX-9277C OR 2,5
D DX-5420P YE 0,75 D
DX-9249 YE 0,75 SH11: D-1
SP-206
SP-201
MC-024
B-001
SP-202 SCR UPSTREAM EXHAUST GAS TEMPERATURE SENSOR (T6)
1 T 2
B-004 DX-9250 BL 0.75
P N
DEF QUALITY-SCR TANK LEVEL & TEMP SENSOR MC-023
X-905 X-905
1 4 MC-023
DX-9273 OR 1.5 DX-5420M GN 0,75
2 5 MC-024 MC-024
DX-2021B BK 1.5 t° DX-5420L YE 0,75
λ B-002
3
SCR DOWNSTREAM EXHAUST GAS TEMPERATURE SENSOR (T7)
DX-9274 OR 1.0
DX-5420S GN 0,75
DX-5420R YE 0,75
SP-9250
1 T 2
X-889 X-889 DX-9250B BL 0.75 DX-9250C BL 0,75 SH11: D-1
P N
X-906 X-906
A-022 B-005
B-003
NH3 ECU NH3 SENSOR
DOC UPSTREAM EXHAUST GAS TEMPERATURE SENSOR (T4)
1 VIRT-052 0.0
C VIRT-051 0.0 MC-023
1
P
T
N
2
DX-9250A BL 0.75 C
4 SP-208
t°
VIRT-050 0.0 λ X-886 X-886
VIRT-049 0.0
SP-2021B X-888 3
CAN L DX-5420B GN 0,75 SP-203 DX-9254 YE 0,75 SH11: D-1
SH11: C-1 DX-2021 BK 2,5 2 MC-022 MC-022
CAN H DX-5420C YE 0,75 MC-021
X-888 Y-030
DX-9272 OR 1.0
DX-9275 OR 1.0
DEF DOSING MODULE
DX-5420D GN 0.75
DX-5420E YE 0.75
2 OUT IN 1
DX-9261 YE 0,75 SH11: C-1
MC-026
X-904 X-904
A-020 DX-9262 GN 0,75 SH11: C-1
B-006
SCR DOWNSTREAM NOX SENSOR W/ECU
Y-029
1 VIRT-048 0.0 ADBLUE HEATING CONTROL VALVE
VIRT-047 0.0 MC-021
1 IN OUT 3
2 DX-9244 YE 0,75 SH11: C-1
t°
DX-2021C BK 1.0 VIRT-046 0.0 SP-205
λ
VIRT-045 0.0 X-903 X-903 MC-027
MC-020
X-885 3 MC-027
CAN L DX-5420 GN 0,75 MC-019
4 MC-020 SP-204 MC-027
CAN H DX-5420A YE 0,75
DX-2021D BK 1.0
B B
DX-5420T GN 0,75
X-885 DX-9250DA GN 0,75
DX-5420H YE 0.75
A-023
REDUCTION AGENT (SUPPLY MODULE)
SP-9250A
9
DX-9250EA BL 0.75 DX-9250E BL 1,5 SH11: C-1
A-021 B M A 10
B-007 DX-9307 YE 0,75 SH11: C-1
DOC UPSTREAM
NOX SENSOR W/ECU MC-019 8 MC-028 MC-028
1 DX-9308 GN 0,75 SH11: C-1
VIRT-044 0.0 SP-210 11
SP-2021D P N
2 VIRT-043 0.0 VIRT-040 0.0 DX-9250EB GN 0.75
SH11: C-1 DX-2021A BK 2,5 DX-2021E BK 1.0 12
MC-018 SH11: C-1
5 VIRT-042 0.0 t° VIRT-039 0.0 DX-9309 YE 0,75
λ
DX-2021F BK 0.75 VIRT-041 0.0 MC-017 2
DX-9245 PK 0,75 SH11: C-1
SP-209
X-887 3 P 4
CAN L DX-5420F GN 0,75 DX-9247A BK 0,75 SH11: C-1
4 MC-018 3
DX-5420O GN 0,75
DX-5420N YE 0,75
CAN H DX-5420G YE 0,75 U DX-9285 YE 0,75 SH11: C-1
X-887 X-915
A MC-017 A
1
CAN H DX-5424 YE 0,75 DX-5420X YE 0,75 SH11: D-1
MC-016 SP-211 MC-013 MC-013

MC-016
2
CAN L DX-5423 GN 0,75 DX-5420Y GN 0,75 SH11: D-1
X-033_E SP-212
6 5 4 3 2 1
SHT_12 1
51546954_EN 28/11/2018
55.1 [55.100] / 179
Wiring harnesses - Electrical schematic sheet 13 SH13 - (UCM) STEERING AND SOLENOID VALVES
-] Connector X-092A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
-]
Connector X-092B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
(82028495)
Type Component Connector / Link Connector X-093A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
ECU A-002 - UCM (ECU) X-091A - UCM (UNIVERSAL CONTROL MODULE) [A-002] (84130757)
(82016219) X-094B - UCM (UNIVERSAL CONTROL Connector X-093B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
(82028493)
X-092A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
(82028493) X-094A - UCM (UNIVERSAL CONTROL MODULE) Connector X-094B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
[A-002] (82028493) X-091B - UCM (UNIVERSAL CONTROL (82028495)
MODULE) [A-002] (87410946) X-092B - UCM (UNIVERSAL Connector X-097 - LLMC DISABLE SWITCH [S-097] (84819781)
CONTROL MODULE) [A-002] (82028495) Connector X-243 - FAN PRESSURE RELIEF SOLENOID VAL [Y-013]
Sensor B-012 - REAR AXLE SENSOR (Sensor) X-008 - REAR AXLE SENSOR [B-012] (47564764) (47414530)
Sensor B-013 - FRONT AXLE SENSOR (Sensor) X-009 - FRONT AXLE SENSOR [B-013] (47564764) Connector X-244 - FAN REVERSING SOLENOID VALVE [Y-012]
Motor M-VIRT004 - M (Motor) (47414530)
Resistor R-VIRT007 - Resistor (Resistor) Connector X-246 - TRAILER BRAKE VALVE [Y-019] (84607243)
Resistor R-VIRT028 - Resistor (Resistor) Connector X-941_P - CAB - ENGINE BULKHEAD (84254825)
Switch S-013 - STEERING MODE SELECTOR SWITCH (Switch) X-067 - STEERING MODE SELECTOR SW [S-013] (47398305) Connector X-941_S - CAB - ENGINE BULKHEAD (84254836)
Switch S-029 - SEAT SWITCH AND AIR SUSPENSION (Switch) X-057 - SEAT SW AND AIR SUSPENSION [S-029] (47401066) Connector X-942_P - CAB - CHASSIS BULKHEAD (84254824)
Switch S-097 - LLMC DISABLE SWITCH (Switch) X-097 - LLMC DISABLE SWITCH [S-097] (84819781) Connector X-942_S - CAB - CHASSIS BULKHEAD (84254835)
Switch S-VIRT020 - Switch (Switch) Solenoid Y-007 - 4WS STEERING SOLENOID VALVE (Solenoid) X-041 - 4WS STEERING SOLENOID VALVE [Y-007]
(47414530)
Solenoid Y-008 - CRAB STEERING SOLENOID VALVE (Solenoid) X-042 - CRAB STEERING SOLENOID VALVE [Y-008]
Connector X-008 - REAR AXLE SENSOR [B-012] (47564764)
(47414530)
Connector X-009 - FRONT AXLE SENSOR [B-013] (47564764)
Solenoid Y-012 - FAN REVERSING SOLENOID VALVE (Solenoid) X-244 - FAN REVERSING SOLENOID VALVE [Y-012]
Connector X-041 - 4WS STEERING SOLENOID VALVE [Y-007] (47414530)
(47414530)
Solenoid Y-013 - FAN PRESSURE RELIEF SOLENOID VALVE X-243 - FAN PRESSURE RELIEF SOLENOID VAL [Y-013]
Connector X-042 - CRAB STEERING SOLENOID VALVE [Y-008] (Solenoid) (47414530)
(47414530)
Solenoid Y-019 - TRAILER BRAKE VALVE (Solenoid) X-246 - TRAILER BRAKE VALVE [Y-019] (84607243)
Connector X-057 - SEAT SW AND AIR SUSPENSION [S-029] (47401066)
Connector X-067 - STEERING MODE SELECTOR SW [S-013] (47398305)
(87410946)
51546954_EN 28/11/2018
55.1 [55.100] / 180
6 5 4 3 2 1
SP-1212 X-941_P X-941_S
SP-216
SH2: D-1 CA-1129 WH 1,0 CA-1212A RD 1.0 B8 B8 EN-1212 RD 1.0 EN-1212B OR 0,75 SH11: B-6
A-002
UCM
SH18: B-1 CA-1212C RD 1,0 EN-1212C RD 1,0 SH2: B-1
24 AN_39
CA-1212B RD 1.0
S-097 CRANK.DETECTION
LLMC DISABLE SWITCH
7 X-092B
CA-1616 BK 1,0 SH8: D-4
1 18 FQ_08
D CA-1531 YE 0.5 LLMC ENABLE D
2
SH4: B-1 CA-1615A OR 1,0
3 10 FQ_07
X-097 CA-1520 YE 0.5 29
LLMC DISABLE CMB_05
CA-0148 YE 0,75 SH25: A-6
X-097 BACK-UP ALARM
X-091B
X-094B
S-013
STEERING MODE SELECTOR SWITCH
B 11 AN_58
CA-1024 WH 1.0 CRAB S.M.
A C 1 AN_57
CA-1016A OR 1.0 CA-1025 BR 1.0 2WS S.M.
D 16 AN_63
X-067 CA-1028 WH 1.0
4WS S.M.
X-067 B-012
X-093B HSD_24 30
REAR AXLE SENSOR CH-1185 BK 1,0 SH9: C-1 TRAIL BRAKE STOP LIGHTS CA-1209 RD 1,0 SH23: B-6
C X-008
X-008
HSD_26
33
C
SP-075 CA-1020 RD 1,0 SH21: B-6
B PWR GND C
SH4: D-1 BRAKE LIGHTS
CA-1016 OR 1,0
X-942_S X-942_P X-091B X-941_P X-941_S
OUT A 30 11
AN_73 A4 SH26: A-6
CH-1183 YE 1.0 AA3 AA3 CA-1183 YE 1.0 LSD_08 CA-2017 YE 1.0 A4 EN-2017 YE 1,0
CA-1019 OR 1.0 REAR ALIGNMENT AXLE COO. FAN UPPER
5
CA-1018 OR 1.0 LSD_07 CA-1190 YE 1.0 A8 A8 EN-1190 YE 1,0 SH26: D-6
B-013 COOL. FAN LOWER
X-942_P X-942_S
FRONT AXLE SENSOR
AA4 AA4 CH-1018 OR 1.0 12
B LSD_05 B1 SH26: D-6
PWR GND C CA-1191 BR 1.0 B1 EN-1191 BR 1,0
AA6 AA6 CH-1019 OR 1.0 COOL.FAN LOW.REV.
2
X-009 LSD_06 CA-1202 BR 1.0 B3 B3 EN-1202 BR 1,0 SH26: A-6
OUT A 29
CH-1186 YE 1.0 AA5 AA5 CA-1186 YE 1.0 AN_72 COOL. FAN UP REV
Y-013
FRONT ALIGNMENT AXLE X-092B
FAN PRESSURE RELIEF SOLENOID VALVE
X-009 CAB - CHASSIS BULKHEAD X-093B
SH9: D-6 CH-1189 BK 1,0
23 AN_55 6 1 P N 2
SH30: B-3 CA-1561C VT 1,0 HSD_06 CA-1253 WH 1.0 A6 A6 EN-1253 WH 1.0 EN-57JF BK 1,0 SH9: C-3
A/C SWITCH SIG.
COOL. FAN SPEED PWM
X-093A X-092A X-243 X-243
Y-012
FAN REVERSING SOLENOID VALVE
B 33
B
1 P N 2
HSD_34 CA-1254 WH 1.0 A7 A7 EN-1254 WH 1.0 EN-57AB BK 1,0 SH9: C-6
COOL.FAN REVERSE
X-093B CAB - ENGINE BULKHEAD X-244 X-244
Y-007
4WS STEERING SOLENOID VALVE
X-942_P X-942_S
25 14 1 N
HSD_18 P 2
SH29: B-1 CA-5420G GN 0,75 CAN-L_VB1 CA-1175 VT 1.0 AA1 AA1 CH-1175 VT 1.0 CH-1180A BK 1.0
4W STEER.VALVE
MC-006 MC-006
34 X-092A X-041 X-041
SH29: B-1 CA-4502G YE 0,75 CAN-H_VB1 6
LSD_10 CA-1180C BR 1.0 AB4 AB4 CH-1180C BR 1.0 SP-1180
X-091B STEER. MODE VLV. RET. Y-008

X-094A
CRAB STEERING SOLENOID VALVE
S-029
SEAT SWITCH AND AIR SUSPENSION 5 1 2
P N
HSD_19 CA-1174 WH 1.0 AA2 AA2 CH-1174 VT 1.0 CH-1180B BK 1.0
CRAB STEERING VALVE
1.5 k Ohms
6 5 12 AN_16 X-092A X-042 X-042
SH8: B-4 CA-1023 BK 0.75 CA-1570 GN 0.75
SEAT SWITCH Y-019
0.5 k Ohms
A 1 3
SP-1618
X-092A
TRAILER BRAKE VALVE
A
SH6: A-1 CA-2205B WH 0.75 M CA-1618 BK 1.0 CA-1618A BK 1.0 SH8: B-4
7 8 10 1 N 2
P
SH20: B-1 CA-1103 OR 1.5 CA-1618B BK 1.0 HSD_31 CA-1182 WH 1.0 AB5 AB5 CH-1182 WH 1.0 CH-1396 BK 1,0 SH9: D-1
TRAILER BRAKE VALVE

X-057 X-057 X-093B X-246 X-246
SH15:A-4
6 5 4 3 2 1
SHT_13 1
51546954_EN 28/11/2018
55.1 [55.100] / 181
Wiring harnesses - Electrical schematic sheet 14 SH14 - (UCM) SHUTTLE LEVER

-] Connector X-020_S - CHASSIS TO TRAILER BRAKE JUMPER
-]
Connector X-021_P - BOOM FLOAT/RIDE CONTROL JUMPER
(87694110)
Type Component Connector / Link Connector X-021_S - BOOM FLOAT/RIDE CONTROL JUMPER
(82016219) X-094B - UCM (UNIVERSAL CONTROL Connector X-091A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
(87410946)
(82028493) X-094A - UCM (UNIVERSAL CONTROL MODULE) Connector X-092A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
MODULE) [A-002] (87410946) X-092B - UCM (UNIVERSAL Connector X-092B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
CONTROL MODULE) [A-002] (82028495) (82028495)
ECU A-VIRT002 - NOR (ECU) Connector X-093A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
ECU A-VIRT003 - NOR (ECU) (84130757)
ECU A-VIRT004 - (ECU) Connector X-093B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
(84130760)
Sensor B-015 - BOOM RETRACTED PROX. SWITCH (Sensor) X-138 - BOOM RETRACTED PROX. SWITCH [B-015]
(84074635) Connector X-094A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
(82028493)
Sensor B-016 - BOOM UP PROX. SWITCH (Sensor) X-111 - BOOM UP PROX SW. [B-016] (47564764)
Sensor B-018 - BOOM LOW PROX. SWITCH (Sensor) X-110 - BOOM LOW PROX.SWITCH [B-018] (87695564)
(82028495)
Sensor B-019 - PARK BRAKE PRESS SENSOR (Sensor) X-115 - PARK BRAKE PRESS SENSOR [B-019] (84146442)
Connector X-103 - TRAILER BRAKE (87332093)
Resistor R-005 - RESISTOR (Resistor) X-138.R - RESISTOR [R-005] (87696093)
Connector X-110 - BOOM LOW PROX.SWITCH [B-018] (87695564)
Resistor R-VIRT033 - 2,2 KOhm (Resistor)
Connector X-111 - BOOM UP PROX SW. [B-016] (47564764)
Resistor R-VIRT034 - 560 Ohm (Resistor)
Connector X-115 - PARK BRAKE PRESS SENSOR [B-019] (84146442)
Resistor R-VIRT035 - 390 Ohm (Resistor)
Connector X-138 - BOOM RETRACTED PROX. SWITCH [B-015]
Resistor R-VIRT036 - 2,2 KOhm (Resistor) (84074635)
Resistor R-VIRT037 - 560 Ohm (Resistor) Connector X-138.R - RESISTOR [R-005] (87696093)
Resistor R-VIRT038 - 2,2 KOhm (Resistor) Connector X-700 - BOOM RIDE VALVE [Y-017] (87711966)
Resistor R-VIRT039 - 2,2 KOhm (Resistor) Connector X-703 - BOOM FLOAT VALVE [Y-018] (87711966)
Resistor R-VIRT040 - 2,2 KOhm (Resistor) Connector X-705 - PARK BRAKE VALVE # 2 [Y-031] (47414530)
Resistor R-VIRT041 - 2,2 KOhm (Resistor) Connector X-707 - PARK BRAKE VALVE # 1 [Y-022] (47414530)
Resistor R-VIRT042 - 2,2 KOhm (Resistor) Connector X-941_P - CAB - ENGINE BULKHEAD (84254825)
Resistor R-VIRT35 - 560 Ohm (Resistor) Connector X-941_S - CAB - ENGINE BULKHEAD (84254836)
Resistor R-VIRT36 - 560 Ohm (Resistor) Connector X-942_P - CAB - CHASSIS BULKHEAD (84254824)
Switch S-VIRT033 - REV (Switch) Connector X-942_S - CAB - CHASSIS BULKHEAD (84254835)
Switch S-VIRT034 - Button N (Switch) Connector X-943_P - CAB - CHASSIS BULKHEAD (84550084)
Switch S-VIRT035 - FWD (Switch) Connector X-943_S - CAB - CHASSIS BULKHEAD (84551847)
Switch S-VIRT036 - S (Switch) Solenoid Y-017 - BOOM FLOAT/RIDE VALVE (Solenoid) X-700 - BOOM RIDE VALVE [Y-017] (87711966)
Switch S-VIRT037 - NOT PARK (Switch) Solenoid Y-018 - BOOM FLOAT/RIDE VALVE (Solenoid) X-703 - BOOM FLOAT VALVE [Y-018] (87711966)
Switch S-VIRT038 - PARK (Switch) Solenoid Y-022 - PARK BRAKE VALVE # 1 (Solenoid) X-707 - PARK BRAKE VALVE # 1 [Y-022] (47414530)
Connector X-007 - GND UCM (47365222) Solenoid Y-031 - PARK BRAKE VALVE # 2 (Solenoid) X-705 - PARK BRAKE VALVE # 2 [Y-031] (47414530)
Connector X-019 - SHUTTLE LEVEL [Z-004] (82862752) Sub-Assembly Z-004 - LEVER ASSY, MOMENTARY SHUTTLE NH X-019 - SHUTTLE LEVEL [Z-004] (82862752)
Connector X-020_P - TRAILER BRAKE JUMPER TO CHASSIS (Sub-Assembly)
(87696073)
51546954_EN 28/11/2018
55.1 [55.100] / 182
6 5 4 3 2 1
A-002
Z-004 UCM
LEVER ASSY, MOMENTARY SHUTTLE NH
CMB_12 11 X-941_P X-941_S

16 CA-9271 WH 1.0 A3 A3 EN-9271 WH 1.0 SH2: A-1
N 11 AN_33 CRANK OUT
CA-4103 YE 0.5 NEUTRAL
X-094B
X-092B
Button N
2,2 KOhm X-020_P
D AN_75 22 X-943_P
B2
X-943_S
X-020_S
D
CA-2003 YE 1.0 B2 CH-2003 YE 1.0 1 1 TB-2003 YE 1.0 7
560 Ohm TRAILER BRAKE ISO CON.
6
X-094A 2 2 5
RELAY 4
12 SH9: C-1 CH-1253 BK 1.0 TB-1253 BK 1.0 3
STARTER PARK +12V 13
2
1
NOT
10 +5V EPB X-103
560 Ohm NOT PARK PARK 9 21 AN_86 B-019
TRAILER BRAKE
CA-5103 YE 0.5 NOT PARK PARK BRAKE PRESS SENSOR
X-115
1 GND PWR 2
2,2 KOhm SH15: B-1 CH-1526C BL 0.5
1 +5V REV 31 AN_92
560 Ohm REV 3 X-942_P X-942_S
CA-3102 YE 0.5 REVERSE 4 3 X-115
AN_98 OUT
PARK BRAKE PRESS.SENS. CA-1515 WH 0.5 BA3 BA3 CH-1515 WH 0.5
2,2 KOhm
X-091B
560 Ohm FWD 2 30 AN_91 SP-2102B
FWD
CA-2101 YE 0.5 SH14: B-6 CA-2102B PK 0.5 BC3 BC3 CH-2102B PK 0.5 CH-2102A PK 0.5
FORWARD
X-094B
2,2 KOhm CH-2102 PK 0.5 SH16: C-1
390 Ohm S S 6 30
AN_43
CA-6104 YE 0.5 S SHUTTLE LEVER Y-022
2,2 KOhm
C X-092B
C
CA-2102C PK 0.5
LSD
CA-2102A PK 0.5
4
PARK BRAKE VLV#1 6 1 P N 2
HSD_22 CA-1511 WH 1.0 AC6 AC6 CH-1511 WH 1.0
2,2 KOhm
MC-053 MC-053 MC-036 MC-036 X-707 X-707
LSD_17 7
2,2 KOhm PARK BRAKE VLV#1 RETUN CA-2513 BR 1.0 BA7 BA7 CH-2513 BR 1.0
NOR
NOR
GND 8 X-092B
SH15: A-1 LSD_15
CA-1526D BL 1.0 22
PARK BRAKE VLV#2 RETURN CA-2514 BR 1.0 CH-2514 BR 1.0
BD7 BD7
5 +12V Output to clutch
7 Y-031
MC-054 MC-037 MC-037 PARK BRAKE VALVE # 2

MC-054
HSD_07 25 1 2
P N
X-019 X-019 PARK BRAKE VLV#2 CA-1513 WH 1.0 BC5 BC5 CH-1513 WH 1.0
SP-2102 9 X-705 X-705

5VREF3_OUT
CA-2102 PK 0.75 X-091A
X-091A X-021_S X-021_P

LSD_02 22 SP-1076
B-018 X-942_S X-942_P BOOM FLOAT VLV. RETURN CA-1076 BR 1.0 BC6 BC6 CH-1076 BR 1.0 4 4 BJ-1076 BR 1.0
SH14: C-3 CA-2102B PK 0.5 BOOM LOW PROX. SWITCH
14 AN_82 X-092A
NC 4
BB8 BB8 (NC) BOOM LOWER POS. PROX. SP-1075B
CH-2082 YE 0.5 CA-2082 YE 0.5 25
B SH16: C-6 CA-1527 WH 1.0 HSD_12 CA-1075 WH 1.0 AB1 AB1 CH-1075B WH 1.0 1 1 BJ-1075B WH 1.0
B
BOOM FLOAT/RC VLV
2 13 AN_81 X-093A CAB - CHASSIS BULKHEAD
NO
SH16: D-6 CA-B533 PK 0.5 CH-1081 YE 0.5 AB3 AB3 CA-1080 YE 0.5 (NO) BOOM LOWER POS.PROX.
1 3 SP-1075 CA-1075B WH 1.0

SH4: B-1 CH-1082A OR 0.5 CH-1083A BK 0.5
PWR GND
BJ-1075C WH 1.0
X-110 X-110 CA-1075A VT 1.0 SH15: D-6
Y-017
BOOM FLOAT/RIDE VALVE
SP-1083
SH9: D-6 CH-1083 BK 1.0 2 N P 1
BJ-1075D WH 1.0
B-016 X-700 X-700

Y-018
BOOM UP PROX. SWITCH
BOOM FLOAT/RIDE VALVE
B PWR GND A
SH4: B-1 CH-1082B OR 0.5 CH-1083B BK 0.5 2 N P 1
X-111 OUT C 15 AN_83

CH-1051 YE 0.5 AB6 AB6 CA-1501 YE 0.5 X-703 X-703
BOOM UPPER POS. PROX.
X-111
BJ-1076A BR 1.0
B-015
A R-005
BOOM RETRACTED PROX. SWITCH A
X-094B BJ-1076B BR 1.0
RESISTOR
1 2 B PWR GND A
P N
SH7: A-1 CH-1084 OR 0.5 CH-1084A OR 0.5 CH-1083C BK 0.5
X-138.R 120.0 Ohms X-138.R X-138 C M6

OUT 31 AN_74 1
CH-1042 YE 0.5 BB7 BB7 CA-1042 YE 0.5 GB-1701A BK 2.5 SH8: D-1
BOOM FULLY RETRACT PROX.
X-007
X-138 X-093B
CAB - CHASSIS BULKHEAD SH15:A-4
6 5 4 3 2 1
SHT_14 1
51546954_EN 28/11/2018
55.1 [55.100] / 183
Wiring harnesses - Electrical schematic sheet 15 SH15 - (UCM) CAB SWITCHES AND PRESSURE SWITCH
-] Connector X-088 - COOLING FAN REV SWITCH [S-025] (84819781)
FARMLIFT 742 STAGE IV 7 m (22.9 ft), 107 kW (145 Hp) [FNHZK742NJKE00001 WE Connector X-091A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
-]
(82016219)
ECU A-002 - UCM (ECU) X-091A - UCM (UNIVERSAL CONTROL MODULE) [A-002] Connector X-092 - RIDE CTRL/BOOM FLOAT SWITCH [S-026]
(82016219) X-094B - UCM (UNIVERSAL CONTROL (84819781)
MODULE) [A-002] (82028495) X-093B - UCM (UNIVERSAL
(82028493)
X-092A - UCM (UNIVERSAL CONTROL MODULE) [A-002] Connector X-092B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
(82028493) X-094A - UCM (UNIVERSAL CONTROL MODULE) (82028495)
[A-002] (82028493) X-091B - UCM (UNIVERSAL CONTROL Connector X-093 - ROAD/WORK MODE SWITCH [S-027] (84819781)
MODULE) [A-002] (87410946) X-092B - UCM (UNIVERSAL Connector X-093A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
CONTROL MODULE) [A-002] (82028495) (84130757)
Sensor B-020 - FOOT THROTTLE SENSOR SW. (Sensor) X-112 - FOOT THROTTLE SENSOR SW. [B-020] (84398823) Connector X-093B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
Power outlet J-002 - BOOM SOCKET REELING (Power outlet) X-202-1 - BOOM SOCKET REELING [J-002] (87581782) (84130760)
X-202-2 - BOOM SOCKET REELING [J-002] (87581782) Connector X-094A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
X-204-2 - BOOM SOCKET REELING [J-002] (87581782) (82028493)
X-204-1 - BOOM SOCKET REELING [J-002] (87581782) Connector X-094B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
Resistor R-VIRT032 - 120 Ohms (Resistor) (82028495)
Switch S-007 - 5TH FRONT HYDR AUXILIARY SWITCH (Switch) X-075 - 5TH FRONT HYDR AUXILIARY [S-007] (84819781) Connector X-112 - FOOT THROTTLE SENSOR SW. [B-020] (84398823)
Switch S-022 - DECLUTCH BY SERVICE BRAKE ENABLE (Switch) X-085 - DECLUTCH BY SERVICE BRAKE ENABLE [S-022] Connector X-126 - MANUAL/SEMI AUTO GEAR SWITCH [S-023]
(84819781) (84819781)
Switch S-023 - MANUAL /SEMI/FULL AUTO GEAR SWITCH (Switch) X-126 - MANUAL/SEMI AUTO GEAR SWITCH [S-023] Connector X-200_P - BOOM CABLE REELING (87696073)
(84819781) Connector X-200_S - BOOM CABLE REELING (87708145)
Switch S-024 - PARK BRAKE SWITCH (Switch) X-087 - PARK BRAKE SWITCH [S-024] (84819781) Connector X-202-1 - BOOM SOCKET REELING [J-002] (87581782)
Switch S-025 - COOLING FAN REV SWITCH (Switch) X-088 - COOLING FAN REV SWITCH [S-025] (84819781) Connector X-202-2 - BOOM SOCKET REELING [J-002] (87581782)
Switch S-026 - RIDE CTRL/BOOM FLOAT SWITCH (Switch) X-092 - RIDE CTRL/BOOM FLOAT SWITCH [S-026] Connector X-203 - BOOM SOLENOID VALVE [Y-011] (87708145)
(84819781) Connector X-204-1 - BOOM SOCKET REELING [J-002] (87581782)
Switch S-027 - ROAD/WORK MODE SWITCH (Switch) X-093 - ROAD/WORK MODE SWITCH [S-027] (84819781) Connector X-204-2 - BOOM SOCKET REELING [J-002] (87581782)
Switch S-028 - REAR AXLE LOAD SENSOR (Switch) X-084 - REAR AXLE LOAD SENSOR [S-028] (87695564) Connector X-942_P - CAB - CHASSIS BULKHEAD (84254824)
Switch S-030 - LOAD MOMENT CONTROL OVERRIDE SWTICH X-980-1 - LLMC BYPASS INDICATOR [S-030] (87734169) Connector X-942_S - CAB - CHASSIS BULKHEAD (84254835)
(Switch) X-980-2 - LLMC BYPASS INDICATOR [S-030] (87734169) Connector X-943_P - CAB - CHASSIS BULKHEAD (84550084)
Connector X-075 - 5TH FRONT HYDR AUXILIARY [S-007] (84819781) Connector X-943_S - CAB - CHASSIS BULKHEAD (84551847)
Connector X-084 - REAR AXLE LOAD SENSOR [S-028] (87695564) Connector X-980-1 - LLMC BYPASS INDICATOR [S-030] (87734169)
Connector X-085 - DECLUTCH BY SERVICE BRAKE ENABLE [S-022] Connector X-980-2 - LLMC BYPASS INDICATOR [S-030] (87734169)
(84819781)
Solenoid Y-011 - BOOM SOLENOID VALVE (Solenoid) X-203 - BOOM SOLENOID VALVE [Y-011] (87708145)
Connector X-087 - PARK BRAKE SWITCH [S-024] (84819781)
51546954_EN 28/11/2018
55.1 [55.100] / 184
6 5 4 3 2 1
S-026 A-002
RIDE CTRL/BOOM FLOAT SWITCH UCM
8 P N 7
SH14: B-2 CA-1075A VT 1.0 CA-1552B BK 1.0 SH8: C-4
1 1 11 FQ_10
CA-2593 YE 0.75 FLOAT/RIDE CTRL SW. OFF
2 IN
SH4: C-1 CA-1109 YE 1.0 CA-1615 YE 1.5 SH4: B-1
2 3 2 FQ_09
X-092 CA-1592 YE 0.75 FLOAT/RIDE CTRL SW. ON
D X-092 120 Ohms SP-1547C
CH-1616 BK 1.0 SH9: D-1
D
X-091B 11
CA-1547C GN 0.75
S-027
CAN_RESISTOR
ROAD/WORK MODE SWITCH X-092A
S-028
8 P N 7 CA-1547D GN 0.75 REAR AXLE LOAD SENSOR
SH4: A-6 CA-1230A VT 1.0 CA-1593A BK 1.0 SH8: D-4
4
1 23 AN_38 X-942_P X-942_S (-) GND
1
CA-1521 VT 1.0 WORK MODE 1
AD8 CH-1615 YE 1.5 (+) UB
2 IN AD8
SH4: C-1 CA-1536 YE 1.0 UC
2 CAN H
2 3 20 AN_35 AD4 AD4 CH-1546 YE 0.75
X-093 CA-1522 VT 1.0 ROAD MODE 10 MC-051 MC-035 MC-035 3
CAN-L_SB1 CAN L
AD5 AD5 CH-1547 GN 0.75
X-093 SHIELD18
X-092B X-084
S-030 MC-034 SHIELD_1
LOAD MOMENT CONTROL OVERRIDE SWTICH CAN-H_SB1 1
CA-1015 BK 0.75 BD4 BD4 CH-1015 BK 0.75 SHIELD_1
11 AN_49 CUT
1 IN OUT 1 SP-053 SP-052
SH4: C-1 CA-1536A YE 1.0 CA-2222A WH 1.0 LLMC OVERRIDE X-092B
X-980-1 X-980-2 CAB - CHASSIS BULKHEAD
SHIELD19
X-093A SHIELD18
S-025 CA-1547B GN 0.75 SH29: D-6

MC-051 MC-051
COOLING FAN REV SWITCH
CA-1546B YE 0.75 SH29: D-6
N 7
C SH25: C-4 CA-1257 VT 1.0
8 P
CA-1256A BK 1.0 SH8: B-5 CA-1547 GN 0.75 SH29: D-6 C
1 1 SP-016 MC-034 MC-034
CA-1546 YE 0.75 SH29: D-6
2 IN
SH3: A-1 CA-1535 VT 1.0 SHIELD19
2 3 20 AN_65
X-088 CA-1517 VT 1.0 COOLING FAN REVERSE CA-1001 BK 1.0 SH8: D-1
AN_53 17
X-088 X-093B
CA-1210 RD 1.0 SH20: A-1
SERV.BRAKE PEDAL SW.-NO
S-024
PARK BRAKE SWITCH X-093A
CA-1525C PK 1.0 SH17: D-6
8 P N 7
SH25: C-6 CA-1594 VT 1.0 CA-1293 BK 1.0 SH8: D-5 CA-1525B PK 1.0 SH17: D-6
1 AN_36 5VREF1_OUT
1 21 8
CA-2520 YE 0.75 PARK.BRAKE SW.-OFF CA-1525 BR 1.0 B-020
2 IN SP-1525 FOOT THROTTLE SENSOR SW.

SH4: C-1 CA-1021A YE 1.0 X-091A
AN_37
2 3 22 F IVS GND D
PARK.BRAKE SW.-ON IVS 3
X-087 CA-1519 YE 0.75 CA-1526F BL 1.0
C APS SUP
X-087 X-092B CA-1525A BR 1.0 X-112
S-023
MANUAL /SEMI/FULL AUTO GEAR SWITCH AN_44 31 A APS SIG.
FOOT THR. SIGNAL CA-1523 GN 1.0
8 P N 7
SH4: A-6 CA-1688 VT 1.0 CA-1687 BK 1.0 SH8: C-4 X-092B B APS GND
B 1 1 SP-1526A CA-1526G BL 1.0
B
AN_52
2 IN FOOT THR. IVS 16 X-112
SH7: A-1 CA-1706 WH 1.0 CA-1524 YE 1.0
2 25 AN_90
3
X-126 CA-1518 VT 1.0 MANUAL/SEMI_AUTO SW X-093A
SP-1526
SENSOR GND 20
X-126 X-094B CA-1526B BL 1.0 CA-1526A BL 1.0
S-022
DECLUTCH BY SERVICE BRAKE ENABLE X-094A X-943_P X-943_S
P N CA-1526E BL 1.0 C4 C4 CH-1526C BL 0.5 SH14: D-3

8 7
SH4: A-6 CA-1553A VT 1.0 CA-1258A BK 1.0 SH8: C-4
1 1 AN_06
15
CA-1516 VT 1.0 DECLUTCH BY SERV.BRAK.ENABL.SW. CA-1526C BL 1.0 SH17: C-6
2 IN
SH3: A-1 CA-1510 VT 1.0 AN_54 18
2 X-091B SERV.BRAKE PEDAL SW.-NC CA-1526D BL 1.0 SH14: C-4
3
X-085
X-093A CA-1577 GN 1.0 SH20: A-1
X-085
S-007
5TH FRONT HYDR AUXILIARY SWITCH
SH17:A-4, SH16:B-4, SH3:A-3, SH13:A-4, SH14:A-4
SP-1227
8 8 7 7
SH25: C-3 CA-1255B VT 1.0 CA-1227 BK 1.0 CA-1227A BK 1.0 SH8: B-5
1 1
J-002 Y-011
A 2 2 BOOM SOCKET REELING BOOM SOLENOID VALVE A
SH5: D-1 CA-1009A OR 1.0 X-943_P X-200_S X-200_P
X-943_S
3 3 1 P N 2
CA-1120 WH 1.0 B7 B7 CH-005 WH 1.0 1 1 BS-005 WH 1.0 BS-003 WH 1.0
10 10 9 9
SH25: C-3 X-202-1 X-204-1 X-203 X-203
CA-1255C VT 1.0 CA-1227B BK 1.0
X-075 X-075 2 2 BS-006 BK 1.0 BS-004 BK 1.0
SH9: D-1 X-202-2 X-204-2

CH-006 BK 1.0
6 5 4 3 2 1
SHT_15 1
51546954_EN 28/11/2018
55.1 [55.100] / 185
Wiring harnesses - Electrical schematic sheet 16 SH16 - (UCM) HYDRAULIC AUXILIARY AND BOOM/TELE CUT OFF VALVE
-] Connector X-093A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
-]
(82028493)
Type Component Connector / Link Connector X-094B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
(82016219) X-094B - UCM (UNIVERSAL CONTROL Connector X-099 - FRONT AUX. PRESS. RELEASE EXTERN [S-041]
Connector X-101_P - FRONT AUX. PRESS. RELEASE EXTERN
(87695567)
(82028493) X-094A - UCM (UNIVERSAL CONTROL MODULE) Connector X-101_S - FRONT AUX. PRESS. RELEASE EXTERN
MODULE) [A-002] (87410946) X-092B - UCM (UNIVERSAL Connector X-102 - HYDR AUXILLARY ENABLE SW [S-033] (84819781)
CONTROL MODULE) [A-002] (82028495) Connector X-113 - CUTOFF BOOM/TILT PRESS. SENSOR [B-017]
Sensor B-017 - CUTOFF BOOM/TILT (Sensor) X-113 - CUTOFF BOOM/TILT PRESS. SENSOR [B-017] (84146442)
(84146442) Connector X-706 - BOOM/TELE CUT OFF VALVE [Y-021] (47414530)
Switch S-018 - REAR HYDRAULIC AUXILIARY SWITCH (Switch) X-038 - REAR HYDRAULIC AUXILIARY SWITCH [S-018] Connector X-710 - REAR HYDRAULIC VALVE [Y-025] (47414530)
(84819781) Connector X-716_P - AUX. PRESS RELEASE (84122359)
Switch S-033 - HYDR AUXILLARY ENABLE SWITCH (Switch) X-102 - HYDR AUXILLARY ENABLE SW [S-033] (84819781) Connector X-716_S - AUX. PRESS RELEASE (87695564)
Switch S-036 - FRONT AUXILIARY PRESS. RELEASE SWITCH X-037 - FRONT AUXILIARY PRESS. RELEASE S [S-036] Connector X-718 - AUX PRESS REL. SOLEN.VALVE A [Y-026]
(Switch) (84819781) (87708145)
Switch S-041 - FRONT AUX. PRESS. RELEASE EXTERNAL SW. X-099 - FRONT AUX. PRESS. RELEASE EXTERN [S-041] Connector X-719 - AUX PRESS REL. SOLEN.VALVE B [Y-027]
(Switch) (84062580) (87708145)
Connector X-006 - GND-UCM (47365222) Connector X-942_P - CAB - CHASSIS BULKHEAD (84254824)
Connector X-037 - FRONT AUXILIARY PRESS. RELEASE S [S-036] Connector X-942_S - CAB - CHASSIS BULKHEAD (84254835)
(84819781) Solenoid Y-021 - BOOM/TELE CUT OFF VALVE (Solenoid) X-706 - BOOM/TELE CUT OFF VALVE [Y-021] (47414530)
Connector X-038 - REAR HYDRAULIC AUXILIARY SWITCH [S-018] Solenoid Y-025 - REAR HYDRAULIC VALVE (Solenoid) X-710 - REAR HYDRAULIC VALVE [Y-025] (47414530)
(84819781) Solenoid Y-026 - AUX PRESS REL. SOLEN.VALVE A (Solenoid) X-718 - AUX PRESS REL. SOLEN.VALVE A [Y-026]
Connector X-091A - UCM (UNIVERSAL CONTROL MODULE) [A-002] (87708145)
(82016219) Solenoid Y-027 - AUX PRESS REL. SOLEN.VALVE B (Solenoid) X-719 - AUX PRESS REL. SOLEN.VALVE B [Y-027]
Connector X-091B - UCM (UNIVERSAL CONTROL MODULE) [A-002] (87708145)
(87410946)
(82028493)
51546954_EN 28/11/2018
55.1 [55.100] / 186
6 5 4 3 2 1
A-002
UCM
SH17: D-6 CA-1038D BL 1,0
SH14: B-6 SP-1038D 26

GND_SENSOR
CA-1038E BL 1.0 M6 1
GB-1701 BK 2.5 SH8: D-1
X-092A X-006
CH-B533 PK 0.5
D X-942_S X-942_P D
B-017
Y-021
CUTOFF BOOM/TILT
PRESS. SENSOR BC2 BC2 CA-B533 PK 0,5 BOOM/TELE CUT OFF VALVE
2 PWR GND 1 HSD_08 24 X-942_P X-942_S 1 2

P N
CH-A532 BL 0.5 BC4 BC4 CA-A532 BL 0.5 CUT OFF VLV CA-1509 BR 1.0 AC4 AC4 CH-1509 BR 1.0
X-113 3 20 AN_97 X-091A X-706 X-706

OUT
CH-C531 YE 0.5 AC8 AC8 CA-C531 YE 0.5 CUT OFF PRESS SENSOR
X-113 X-091B LSD_11 5 X-942_P X-942_S

CUT OFF VLV RETURN CA-1509B BL 1.0 BA5 BA5 CH-1509B BL 1.0
X-094A
S-036 CH-2102 PK 0.5 SH14: C-1

FRONT AUXILIARY PRESS. RELEASE SWITCH
8 P N 7
SH25: C-4 CA-1231 VT 1.0 CA-1596 BK 1.0 SH8: B-5
X-101_P
1 1
2 2 2 AJ-1537 PK 1.0
IN
SH14: B-6 CA-1527 WH 1.0
C 2 3
SP-1597 8 AN_79 C
CA-1597 YE 1.0 CA-1597A YE 1.0 FRONT AUX PRESS RELEASE ON
X-037
X-037 X-094B
X-942_P FRONT AUX. PRESS. RELEASE EXTERNAL SW.

S-041
SH16: C-3 CA-1597B YE 1.0
2 OUT1 IN 1
SH16: C-6 CA-1597B YE 1.0 BD6 BD6 CH-1597 YE 1.0 1 1 AJ-1597 YE 1.0
3 OUT2
X-099
X-101_S
S-033 X-099
HYDR AUXILLARY ENABLE SWITCH
Y-026
8 7 AUX PRESS REL. SOLEN.VALVE A

8 7
SH4: A-6 CA-1604A VT 1.0 CA-1260A BK 1.0 SH8: D-4
AN_29 X-716_S X-716_P
1 1 25 1 1 2
AUX OFF HSD_28 P N
CA-1667 BR 1.0 SH16: B-5 CA-1598 BR 1.0 BD2 BD2 CH-1598 YE 1.0 1 1 JP-1598 BL 1.0
AUX. PRESS REL SOLEN VLV A
2 2
SH4: C-1 CA-1700 YE 1.0 X-718 X-718
X-093A
3 3 17 AN_19
CA-1657 BR 1.0 AUX ON CH-1600 BL 1.0 2 2 JP-1600 BL 1.0
10 10 9 9 Y-027
SH4: A-6 CA-1553 VT 1.0 CA-1552A BK 1.0 SH8: D-4
AUX PRESS REL. SOLEN.VALVE B
B X-092A
B
X-102 X-102
HSD_29 4 2
1 P N
AUX PRESS REL SOLEN VLV B CA-1599 BL 1.0 BD3 BD3 CH-1599 YE 1.0 3 3 JP-1599 BL 1.0
6 AN_11 X-719 X-719
CA-1591 WH 1.0 X-093A
FRONT HYDR.
SP-1600
7 AN_10 CH-1601 BL 1.0 4 4 JP-1601 BL 1.0

REAR HYDR. AUX
X-942_S
X-091B
CA-1584A GN 1.0
S-018
CH-1600A BL 1.0 SH9: D-4
REAR HYDRAULIC AUXILIARY SWITCH SH15:A-4
8 8 7 7
SH25: C-4 CA-1675 VT 1.0 CA-1229 BK 1.0 SH8: A-5
1 1
Y-025
REAR HYDRAULIC VALVE
2 2
SH5: D-1 CA-1021B YE 1.0
3 SP-1584 X-942_P
3 X-942_S 1 N 2
P
CA-1584 GN 1.0 CA-1584B GN 1.0 BA2 BA2 CH-1584 GN 1.0 CH-1585 BK 1.0 SH9: D-1
10 10 9 9
SH25: C-4 CA-1590 VT 1.0 X-710 X-710
A X-038 X-038
CA-1587A BK 1.0 SH8: B-5 A
6 5 4 3 2 1
SHT_16 1
51546954_EN 28/11/2018
55.1 [55.100] / 187
Wiring harnesses - Electrical schematic sheet 17 SH17 - (UCM) JOYSTICK CONTROL HANDLE
-] Switch S-VIRT031 - DOWN (Switch)
FARMLIFT 742 STAGE IV 7 m (22.9 ft), 107 kW (145 Hp) [FNHZK742NJKE00001 WE Connector X-048 - JOYSTYC 1 [Z-003] (87694583)
-]
Connector X-049 - JOYSTYC 2 [Z-003] (87700156)
Connector X-086 - CONTINUOUS AUX FLOW SW [S-034] (84819781)
ECU A-002 - UCM (ECU) X-091A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
(82016219)
(82016219) X-094B - UCM (UNIVERSAL CONTROL
MODULE) [A-002] (82028495) X-093B - UCM (UNIVERSAL Connector X-091B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
CONTROL MODULE) [A-002] (84130760) X-093A - UCM (87410946)
(UNIVERSAL CONTROL MODULE) [A-002] (84130757) Connector X-092A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
X-092A - UCM (UNIVERSAL CONTROL MODULE) [A-002] (82028493)
(82028493) X-094A - UCM (UNIVERSAL CONTROL MODULE) Connector X-092B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
MODULE) [A-002] (87410946) X-092B - UCM (UNIVERSAL Connector X-093A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
CONTROL MODULE) [A-002] (82028495) (84130757)
Sensor B-026 - PRESS. SW.TELE OUT (N.C.) OPEN 5 BAR RISING X-956 - PRESS. SW.TELE OUT [B-026] (82012083) Connector X-093B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
(Sensor) (84130760)
Sensor B-027 - PRESS. SW. BOOM DOWN (N.C.) OPEN 5 BAR X-715 - PRESS. SW. BOOM LOW [B-027] (82012083) Connector X-094A - UCM (UNIVERSAL CONTROL MODULE) [A-002]
RISING (Sensor) (82028493)
Resistor R-VIRT008 - DECLUTCH (Resistor) Connector X-094B - UCM (UNIVERSAL CONTROL MODULE) [A-002]
Resistor R-VIRT009 - Resistor (Resistor) (82028495)
Resistor R-VIRT010 - NEUTRAL (Resistor) Connector X-701 - AUX OUT VALVE COUPLING [Y-009] (47414530)
Resistor R-VIRT011 - Resistor (Resistor) Connector X-702 - TELESCOPE RETRACT VALVE [Y-024] (47414530)
Resistor R-VIRT012 - Resistor (Resistor) Connector X-708 - AUX IN VALVE UNCOUPLING [Y-023] (87708145)
Resistor R-VIRT013 - Resistor (Resistor) Connector X-709 - TELESCOPE EXTD VALVE [Y-010] (87708145)
Resistor R-VIRT014 - Resistor (Resistor) Connector X-711 - TILT DOWN VALVE (DUMP) [Y-028] (87708145)
Resistor R-VIRT015 - Resistor (Resistor) Connector X-712 - TILT UP VALVE (ROLL BACK) [Y-015] (47414530)
Resistor R-VIRT016 - Resistor (Resistor) Connector X-713 - BOOM LIFT UP VALVE [Y-020] (47414530)
Resistor R-VIRT017 - Resistor (Resistor) Connector X-714 - BOOM LIFT DOWN VALVE [Y-014] (87708145)
Resistor R-VIRT018 - Resistor (Resistor) Connector X-715 - PRESS. SW. BOOM LOW [B-027] (82012083)
Resistor R-VIRT020 - Resistor (Resistor) Connector X-942_P - CAB - CHASSIS BULKHEAD (84254824)
Resistor R-VIRT021 - Resistor (Resistor) Connector X-942_S - CAB - CHASSIS BULKHEAD (84254835)
Resistor R-VIRT022 - UP (Resistor) Connector X-956 - PRESS. SW.TELE OUT [B-026] (82012083)
Resistor R-VIRT023 - DOWN (Resistor) Solenoid Y-009 - AUX OUT VALVE COUPLING (Solenoid) X-701 - AUX OUT VALVE COUPLING [Y-009] (47414530)
Switch S-034 - CONTINUOUS AUX FLOW SW (Switch) X-086 - CONTINUOUS AUX FLOW SW [S-034] (84819781) Solenoid Y-010 - TELESCOPE EXTD VALVE (Solenoid) X-709 - TELESCOPE EXTD VALVE [Y-010] (87708145)
Switch S-VIRT002 - TILT (Switch) Solenoid Y-014 - BOOM DOWN VALVE (Solenoid) X-714 - BOOM LIFT DOWN VALVE [Y-014] (87708145)
Switch S-VIRT003 - TELESCOPE (Switch) Solenoid Y-015 - TILT UP VALVE (ROLL BACK) (Solenoid) X-712 - TILT UP VALVE (ROLL BACK) [Y-015] (47414530)
Switch S-VIRT004 - LIFT (Switch) Solenoid Y-020 - BOOM LIFT UP VALVE (Solenoid) X-713 - BOOM LIFT UP VALVE [Y-020] (47414530)
Switch S-VIRT005 - AUX (Switch) Solenoid Y-023 - AUX IN VALVE UNCOUPLING (Solenoid) X-708 - AUX IN VALVE UNCOUPLING [Y-023] (87708145)
Switch S-VIRT025 - Switch (Switch) Solenoid Y-024 - TELESCOPE RETRACT VALVE (Solenoid) X-702 - TELESCOPE RETRACT VALVE [Y-024] (47414530)
Switch S-VIRT026 - Switch (Switch) Solenoid Y-028 - TILT DOWN VALVE (DUMP) (Solenoid) X-711 - TILT DOWN VALVE (DUMP) [Y-028] (87708145)
Switch S-VIRT027 - FORWARD (Switch) Sub-Assembly Z-003 - JOYSTICK CONTROL HANDLE (Sub-Assembly) X-048 - JOYSTYC 1 [Z-003] (87694583) X-049 - JOYSTYC 2
Switch S-VIRT028 - REVERSE (Switch) [Z-003] (87700156)
Switch S-VIRT029 - UP (Switch)
51546954_EN 28/11/2018
55.1 [55.100] / 188
6 5 4 3 2 1
A-002
UCM
B-026
PRESS. SW.TELE OUT (N.C.) OPEN 5 BAR RISING
X-942_P X-942_S
Z-003 X-093A
JOYSTICK CONTROL HANDLE X-091B 15 P
1 IN OUT 2
21 AN_51 CA-1665 WH 1.0 BA4 BA4 CH-2004 WH 1.0 CH-1699C BK 1,0 SH9: D-1
AN_05
SP-1525B X-956 X-956
1 TILT
SH15: B-1 CA-1525B PK 1,0 CA-1525BA PK 1.0 2
D CA-1651 YE 1.0 D
8 14
AN_07 B-027
4 CA-1653 BL 1.0
CA-1038C BL 1.0 TILT (RED) PRESS. SW. BOOM DOWN (N.C.) OPEN 5 BAR RISING
7 LIFT
CA-1525BC PK 1.0 3 8 X-092B
CA-1652 YE 1.0 AN_09 15 P
1 IN OUT 2
AN_32
9 13 CA-1512 WH 1.0 AC3 AC3 CH-1512 WH 1.0
AN_08
10 CA-1354 BL 1.0
SH16: D-6 CA-1038D BL 1,0 CA-1038B BL 1.0 LIFT RED
X-715 X-715
X-048 X-048
SP-1038 X-094A
1 TELESCOPE
SH15: B-1 CA-1525C PK 1,0 SIGN 1 18 CA-1699B YE 1,0 AC5 AC5 CH-1699B YE 1.0
3
CA-1662 YE 1.0 AN_25
SH7: B-1 Y-009
SIGN 2 4 25
AN_27 AUX OUT VALVE COUPLING
2 CA-1663 WH 1.0
SH15: A-1 CA-1526C BL 1,0 TELE RED X-093A
AUX 5
1 P N 2
17 HSD_02 CA-1056 BL 1.0 AA7 AA7 CH-1056 BR 1.0 CH-1503A BR 1.0
SIGN 1 5
X-049 CA-1664 RD 1.0 AN_21
SIGN 2 6 24 X-091A X-701 X-701
AN_23 13
CA-1666 WH 1.0
AUX RED LSD_16 CA-1503 BR 1.0 AB8 AB8 CH-1503 BR 1.0 SP-1503
Y-023
AUX IN VALVE UNCOUPLING
7 7
CA-2103 GN 0,75 AN_78 X-093A
1.0 k Ohms DECLUTCH 14
1 P N 2
X-094B HSD_20 CA-1058 BL 1.0 AB7 AB7 CH-1058 BL 1.0 CH-1503B BR 1.0
C 1.0 k Ohms
8 23 C
CA-2012 YE 0,75 AN-68 X-708 X-708
1.0 k Ohms Y-010
NEUTRAL
TELESCOPE EXTD VALVE
X-093B
1.0 k Ohms X-094A
13
1.0 k Ohms 1 P N 2
HSD_10 CA-1057 BL 1.0 AA8 AA8 CH-1057 BR 1.0
9 16
AN_18 4 X-709 X-709
CA-2104 YE 0,75
47.0 Ohms 240.0Ohms 422.0 Ohms GEAR FWD/REV JOY. LSD_12 CA-1507A BR 1.0 CH-1507A BR 1.0
AC7 AC7
FORWARD REVERSE
X-091A
1.0 k Ohms 19
CA-1507 BR 1.0 AC2 AC2 CH-1507B BR 1.0
LSD_14
1.0 k Ohms Y-024
TELESCOPE RETRACT VALVE
10 15 X-094A
AN_17 19
CA-2100 GN 0,75 1 2
GEAR UP/DOWN JOY. P N
47.0 Ohms 240.0 Ohms 422.0 Ohms HSD_11 CA-1506 BL 1.0 AC1 AC1 CH-1506 BL 1.0
UP DOWN
X-092A
X-702 X-702
1.0 k Ohms Y-020
11
BOOM LIFT UP VALVE
1.0k Ohms
7 1 2
P N
HSD_09 CA-1681 BL 1.0 BB1 BB1 CH-1681 BL 1.0
X-049
B SH4: D-1 CA-1613 VT 1,0

X-092B
8
X-713 X-713
B
LSD_19 CA-1659 BR 1.0 BB2 BB2 CH-1659 BR 1.0
25
LSD_18 CA-1683 BR 1.0 CH-1683 BR 1.0
BB3 BB3
Y-014
BOOM DOWN VALVE
X-093B
18
1 P N 2
HSD_27 CA-1682 BL 1.0 BB4 BB4 CH-1682 BL 1.0
X-714 X-714
S-034 Y-015
CONTINUOUS AUX FLOW SW TILT UP VALVE (ROLL BACK)
X-093A
7 22
8 P N HSD_15 1 P N 2
SH25: C-3 CA-1255A VT 1,0 CA-1250A BK 1,0 SH8: B-5 CA-1684 BL 1.0 BB5 BB5 CH-1684 BL 1.0 CH-1686A BR 1.0
TILT OUT
1A 1 27 AN_40
CA-1655 BR 1.0 X-712 X-712
SP-1699B OFF
IN1 X-094A
2
SH7: B-1 CA-1699A YE 1,0 CA-1699E YE 1.0 X-092B 3
LSD_13 CA-1686 BR 1.0 AD7 AD7 CH-1686 BR 1.0 SP-1686
2A 3 12 AN_26
CA-1656 BR 1.0
SET Y-028
TILT DOWN VALVE (DUMP)
1B 4 X-094A
X-093B
A 5 IN2 HSD_14
6
1 P N 2 A
CA-1699F YE 1.0 CA-1685 BL 1.0 BB6 BB6 CH-1685 BL 1.0 CH-1686B BR 1.0
TILT IN
2B 6 19 AN_64
X-086 CA-1658 BR 1.0 X-711 X-711
ENABLE
X-086 X-093B
SH15:A-4
6 5 4 3 2 1
SHT_17 1
51546954_EN 28/11/2018
55.1 [55.100] / 189
Wiring harnesses - Electrical schematic sheet 18 SH18 - (ADIC) INSTRUMENT CLUSTER

-] Connector X-082 - DISPLAY NAVIGATION ENTER/HOME [S-020]
-]
Connector X-083 - DISPLAY NAVIGATION UP/DOWN [S-021] (84819781)
Connector X-116 - BRAKE BOOSTER PRESS. SENSOR [B-021]
ECU A-003 - ADIC LOWLINE (ECU) X-061 - ADIC CN2 [A-003] (82016219) X-060 - ADIC CN1 Connector X-117B.1 - TRAILER BRAKE PRESSURE SW [B-022]
[A-003] (82028493) X-064 - ADIC [A-003] (87691968) (87581782)
Sensor B-021 - BRAKE BOOSTER PRESS. SENSOR (Sensor) X-116 - BRAKE BOOSTER PRESS. SENSOR [B-021] Connector X-117B.2 - TRAILER BRAKE PRESSURE SW [B-022]
(84146442) (87581782)
Sensor B-022 - TRAILER BRAKE PRESSURE SW. (N.C.) OPEN 9 X-117B.1 - TRAILER BRAKE PRESSURE SW [B-022] Connector X-117_P - TRAILER BRAKE PRESSURE SW. (87687244)
BAR FALLING (Sensor) (87581782) X-117B.2 - TRAILER BRAKE PRESSURE SW
Connector X-117_S - TRAILER BRAKE PRESSURE SW. (82012083)
[B-022] (87581782)
Connector X-221 - BRAKE FLUID LEVEL [B-023] (87581782)
Sensor B-023 - BRAKE FLUID LEVEL (Sensor) X-221A - BRAKE FLUID LEVEL [B-023] (87581782)
Connector X-221A - BRAKE FLUID LEVEL [B-023] (87581782)
Sensor B-024 - AIR CLEANER SWITCH (Sensor) X-223 - Air Cleaner [B-024] (87581782) X-224 - Air Cleaner
[B-024] (87581782) Connector X-223 - Air Cleaner [B-024] (87581782)
Resistor R-VIRT031 - 120 OHM (Resistor) Connector X-224 - Air Cleaner [B-024] (87581782)
Switch S-020 - DISPLAY NAVIGATION ENTER/HOME (Switch) X-082 - DISPLAY NAVIGATION ENTER/HOME [S-020] Connector X-423 - FUEL LEVEL SENSOR [S-031] (82012083)
(84819781) Connector X-901_P - ENGINE TO DENOX INTERCONNECT (47662794)
Switch S-021 - DISPLAY NAVIGATION UP/DOWN (Switch) X-083 - DISPLAY NAVIGATION UP/DOWN [S-021] (84819781) Connector X-901_S - ENGINE TO DENOX INTERCONNECT (47554344)
Switch S-031 - FUEL LEVEL SENSOR (Switch) X-423 - FUEL LEVEL SENSOR [S-031] (82012083) Connector X-941_P - CAB - ENGINE BULKHEAD (84254825)
Connector X-060 - ADIC CN1 [A-003] (82028493) Connector X-941_S - CAB - ENGINE BULKHEAD (84254836)
Connector X-061 - ADIC CN2 [A-003] (82016219) Connector X-942_P - CAB - CHASSIS BULKHEAD (84254824)
Connector X-064 - ADIC [A-003] (87691968) Connector X-942_S - CAB - CHASSIS BULKHEAD (84254835)
51546954_EN 28/11/2018
55.1 [55.100] / 190
6 5 4 3 2 1
S-031
FUEL LEVEL SENSOR
A-003
2 GND SIG 1 ADIC LOWLINE
DX-1225 BK 1.0
X-423 X-423
DX-1224 VT 1.0 1
SPARE (AN-1/SW-14)
X-901_S X-901_P X-941_S X-941_P X-942_P X-942_S
D 6 6 C5 C5
2
FUEL LEVEL(AN-2) SPARE (+5Vref_1)
1
BC7 BC7 SH18: C-5
D
EN-1224 VT 1.0 CA-1224 VT 1.0 CA-1532 PK 0.5 CH-1532 PK 0,5
6
3 3 EN-1529A BL 1.0 C6 C6 CA-1529 BL 1.0 SENSOR GND 2
BATTERY ISOLATOR SWITCH (SW-1) CA-1052 WH 1,0 SH2: D-4
B-024
CAB - ENGINE BULKHEAD 7
X-941_P X-941_S AIR CLEANER SWITCH
SPARE(SW-8/HSD-4) 3
1 2 1
ENGINE INTAKE AIR FILTER 1
CA-1005 GY 0.75 B2 B2 EN-1005 GY 0.75 EN-57BE BK 0,75 SH9: C-3
B-021 CA-1529A BL 1.0 10 4 X-223 X-224

SPARE (AN-6) SPARE (SW-3/CAN)
BRAKE BOOSTER PRESS. SENSOR SP-1529
8 5
X-116 X-116 X-942_S X-942_P
2 PWR GND 1 SPARE(AN-5) SPARE (SW-4)
CH-1529B BL 0.5 AB2 AB2 CA-1529B BL 0.5
6
5 SH20: C-1
3 MAIN HIGH BEAM (SW-5) CA-1106B GN 1,0
OUT BRAKE BOOSTER SENSOR
CH-1528 YE 0.5 AD2 AD2 CA-1528 YE 0.5 7
SPARE (SW-6)
9 9
SPARE(AN-4/SW-38) TURN INDICATORS (SW-11) CA-1197B LB 1,0 SH27: C-1
CH-1532 PK 0,5 SH18: D-1
3 B-022
CAN-H
SH29: A-6 CA-4502 YE 0,75 8 TRAILER BRAKE PRESSURE SW. (N.C.) OPEN 9 BAR FALLING
120 OHM
SPARE (SW-7)
MC-001 MC-001 4
CAN-L X-117_P X-117_S
SH29: A-6 CA-5420 GN 0,75 11 P
C SPARE (SW-15)
1 IN OUT 1
BP-1531 BK 1.0 2 2 CH-1531 BK 1,0 SH9: D-4 C
17
SH27: B-1 INDICATOR TRAILER I (SW-29) 10 X-117B.1 X-117B.2
CA-1543 YE 1,0
11 SPARE (SW-12) BP-1530 WH 1.0
SPARE (AN-7) X-117_P
X-942_P X-942_S X-117_S
12 12
SENSOR-GND 2 TRAILER BRAKE (SW-16) CA-1530 WH 1.0 AD3 AD3 CH-1530 BK 1.0 1 1
13 14
SPARE (SW-9/HSD-1) SPARE (+5Vref_2)
CA-1217B BR 0,75 SH28: B-6
14
SPARE (AN-8/LSD-4) 13
15 ALTERNATOR NOT CHARGING (D+) CA-1217A BR 0.75 CA-1217 BR 0.75 C3 C3 EN-1217 BR 0,75 SH2: A-6
S-020 SPARE (SW-27)
SP-1217 X-941_S
DISPLAY NAVIGATION ENTER/HOME 15 X-941_P
16 POWER-GND CA-1579 BK 1,0 SH8: A-5
8 P N 7 SPARE (SW-28)
SH4: A-1 CA-1261A VT 1,0 CA-1552 BK 1,0 SH8: C-4 17
21 CRANKING DETECTION (SW-23) CA-1212C RD 1,0 SH13: D-6
1 1
CA-1265 VT 1.0 HOME SWITCH
IN 16
2 B-023
SH8: C-4 CA-1004A BK 1,0 SPARE (SW-22)
20 BRAKE FLUID LEVEL
2 3 ENTER SWITCH
CA-1264 VT 1.0 18
1 2 1 1
10 P1 N1 9 BRAKE FLUID LEVEL (SW-24) CA-1246 GY 0.75
SH4: A-1 CA-1259A VT 1,0 CA-1587 BK 1,0 SH8: C-4
X-221A X-221
B 18
TURN INDICATORS (SW-30)
B
X-082 X-082
CA-3016B GN 0.75
19
SPARE (HSD-5) 21 SP-1240
IGNITION CA-1240A YE 1.0 CA-1232 YE 1,0 SH6: B-1
24 22
S-021 SPARE (SW-31/FQ-3) SERIAL LINK (LIN)
DISPLAY NAVIGATION UP/DOWN 23 CA-1240B YE 1,0 SH28: B-6
25 SPARE (SW-26)
SPARE (SW-10/HSD-2) 20
8 P N 7
SH4: A-1 CA-1230 VT 1,0 CA-1238 BK 1,0 SH8: C-4 BATTERY VOLTAGE (+12VP) CA-1053 RD 1,0 SH7: D-1
22
1 1
CA-1263 VT 1.0 DOWN SWITCH (SW-20/LSD-2) 19
IN SIDELIGHTS (SW-25) CA-1010 VT 1,0 SH4: A-1
2
SH8: C-4 CA-1004B BK 1,0
23
2 3 24
CA-1262 VT 1.0 UP SWITCH (SW-21/LSD-3) SPARE (SW-33/FQ-1)
P1 26 25
10 N1 9
SH4: A-1 CA-1261 VT 1,0 CA-1260 BK 1,0 SH8: C-4 BATTERY ISOLATOR OUTPUT (HSD-3) SPARE (SW-34/FQ-2)
26
X-060
SPARE (SW-13)
X-083 X-083
1
X-061
SPARE
2
SPARE
3
SPARE
A SH2: C-5 EN-0107 WH 1,0 C7 C7 CA-0107 WH 1.0 4 A
SPARE
X-941_S X-941_P 5
SPARE
6
SPARE
X-064
6 5 4 3 2 1
SHT_18 1
51546954_EN 28/11/2018
55.1 [55.100] / 191
Wiring harnesses - Electrical schematic sheet 19 SH19 - (TCU)

TRANSMISSION SOLENOID VALVES AND CONTROLS
-]
-]

ECU A-007 - TRANSMISSION CONTROL UNIT CARRARO (ECU) X-089 - TRANSMISSION CONTROL UNIT [A-007] (47715498)
Sensor B-010 - PRESSURE SWITCH (Sensor) X-938 - PRESSURE SWITCH [B-010] (82012083)
Sensor B-011 - TRASM.TEMP.SENSOR (Sensor) X-937 - TRASMISSION TEMPERATURE SENSOR [B-011]
(87694651)
Sensor B-014 - TRAS. INPUT SPEED SENSOR (Sensor) X-939 - TRASMISSION INPUT SPEED SENSOR [B-014]
(84062580)
Sensor B-029 - TRAS. OUTPUT SPEED SENSOR (Sensor) X-927 - TRASMISSION OUTPUT SPEED SENSOR [B-029]
(84062580)
Connector X-089 - TRANSMISSION CONTROL UNIT [A-007] (47715498)
Connector X-927 - TRASMISSION OUTPUT SPEED SENSOR [B-029]
(84062580)
Connector X-931 - Sk1 SOLENOID VALVE [Y-001] (47414530)
Connector X-932 - Sk2 SOLENOID VALVE [Y-002] (47414530)
Connector X-933 - Kprop SOLENOID VALVE [Y-003] (47414530)
Connector X-934 - FL SOLENOID VALVE (FWD-LOW) [Y-004] (47414530)
Connector X-935 - FH SOLENOID VALVE (FWD-HIGH) [Y-005]
(47414530)
Connector X-936 - R SOLENOID VALVE (REV) [Y-006] (47414530)
Connector X-937 - TRASMISSION TEMPERATURE SENSOR [B-011]
(87694651)
Connector X-938 - PRESSURE SWITCH [B-010] (82012083)
Connector X-939 - TRASMISSION INPUT SPEED SENSOR [B-014]
(84062580)
Connector X-940_P - CAB - TRANSMISSION BULKHEAD (47663154)
Connector X-940_S - CAB - TRANSMISSION BULKHEAD (47663157)
Solenoid Y-001 - Sk1 SOLENOID VALVE (Solenoid) X-931 - Sk1 SOLENOID VALVE [Y-001] (47414530)
Solenoid Y-002 - Sk2 SOLENOID VALVE (Solenoid) X-932 - Sk2 SOLENOID VALVE [Y-002] (47414530)
Solenoid Y-003 - Kprop SOLENOID VALVE (Solenoid) X-933 - Kprop SOLENOID VALVE [Y-003] (47414530)
Solenoid Y-004 - FL SOLENOID VALVE (FWD-LOW) (Solenoid) X-934 - FL SOLENOID VALVE (FWD-LOW) [Y-004] (47414530)
Solenoid Y-005 - FH SOLENOID VALVE (FWD-HIGH) (Solenoid) X-935 - FH SOLENOID VALVE (FWD-HIGH) [Y-005]
(47414530)
Solenoid Y-006 - R SOLENOID VALVE (REV) (Solenoid) X-936 - R SOLENOID VALVE (REV) [Y-006] (47414530)
51546954_EN 28/11/2018
55.1 [55.100] / 192
6 5 4 3 2 1
PLUS ELITE X-934 X-935 X-936 X-931 X-932 X-933 CLUTCHES
4F/3R 6F/3R FL FH R SK1 SK2 kp K1 K2 K3

A-007 F1 F1 X X X X
X-089 TRANSMISSION CONTROL UNIT CARRARO
D 55 F2 F2 X X X X D
FORWARD
SH29: B-6 CA-5420N GN 0,75 CAN_L
MC-002 MC-002
F3 X X X X
27
SH29: A-6 CA-4502N YE 0,75 CAN_H
F3 F4 X X X X
18
FORWARD INPUT COM. F5 X X X
19
NEUTRAL INPUT COM. F4 F6 X X X
46
REVERSE INPUT COM.
R1 R1 X X X X
REVERSE
R2 R2 X X X X
X-940_S X-940_P
1
SH2: B-4
R3 R3 X X X
EN-1583 RD 0,5 16 16 CA-1583 RD 0.5 DIRECT TO BATTERY (+30)
2
SH6: B-1 CA-1581A OR 1,0 BAT. UNDER KEY (+15)
5
Y-004
SH6: B-1 CA-1581B OR 1,0 BAT. UNDER KEY (+15) X-089
C 8 X-940_P X-940_S
FL SOLENOID VALVE (FWD-LOW) C
SH6: B-1 CA-1581C OR 1,0 BAT. UNDER KEY (+15)
X-934 X-934 S2
34 3 1 2
PWM FORWARD LOW P N
SH6: B-1 CA-1581D OR 1,0 BAT. UNDER KEY (+15) CA-1066 WH 1.0 1 1 EN-1066 WH 1.0
SH6: A-1 CA-1581E OR 1,0

12
X-940_S X-940_P PWM FORWARD LOW CA-1999 GY 1.0 2 2 EN-1999 GY 1.0
EN-1581E OR 1.0 20 20 Y-005

FH SOLENOID VALVE (FWD-HIGH)
T1 B-011 S1
X-935 X-935
TRASM.TEMP.SENSOR 6 1 2
PWM FORWARD HIGH P N
CA-1074 WH 1.0 3 3 EN-1074 WH 1.0
X-937 X-937
2 T 43
1
EN-1049 YE 1.0 13 13 CA-1049 YE 1.0 OIL TEMP.SENSOR
P N
13
PWM FORWARD HIGH
CA-2005 GY 1.0 4 4 EN-2005 GY 1.0
Y-006
R SOLENOID VALVE (REV)
EN-1098C BL 1.0
S3
X-936 X-936
4 1 2
PWM REVERSE P N
CA-1070 WH 1.0 5 5 EN-1070 WH 1.0
17
EN-1098A BL 1.0 EN-1098 BL 1.0 12 12 CA-1098 BL 1.0 SENSOR GROUND
B SP-1098 PWM REVERSE

40
CA-2006 GY 1.0 6 6 EN-2006 GY 1.0
B
Y-003
T3 52
B-014 TRASMISSSION Kprop SOLENOID VALVE
CA-1178A YE 1.0
TRAS. INPUT SPEED SENSOR S7
X-933 X-933
7 1 2
PWM KPROP P N
3 PWR GND 2 CA-1071 WH 1.0 7 7 EN-1071 WH 1.0
EN-1581F OR 1.0
SP-1581E 41
OUT 1 PWM KPROP
EN-1178 YE 1.0 11 11 CA-1178 YE 1.0 CA-2007 GY 1.0 8 8 EN-2007 GY 1.0
SP-1178 Y-001
X-939 X-939 Sk1 SOLENOID VALVE
X-931 X-931
T4 B-029 9 S4
1 N 2
P
TRAS. OUTPUT SPEED SENSOR SK1 VALVE COMMAND CA-1078 WH 1.0 9 9 EN-1078 WH 1.0
24
TRANSMISSION
3 PWR GND 2 CA-1178B YE 1.0
EN-1581G OR 1.0 EN-1098B BL 1.0 Y-002
Sk2 SOLENOID VALVE
25
OUT 1
15 15 TRANSMISSION
EN-1179 YE 1.0 CA-1179 YE 1.0 X-932 X-932 S5
10 1 2
P N
X-927 X-927 SK2 VALVE COMMAND CA-1085 WH 1.0 10 10 EN-1085 WH 1.0
T2 B-010
A PRESSURE SWITCH A
P
2 1 44 EN-2000B BK 1.0
1
EN-1041 BL 1.0 EN-1040 YE 1.0 14 14 CA-1040 YE 1.0 OIL PRESS.SWITCH 29
GROUND CA-2021C BK 2.0 18 18 SP-2000 EN-2000A BK 1.0
X-938 X-938
EN-2000 BK 1,5 SH9: C-6
EN-2021C BK 2,0 SH9: B-4
6 5 4 3 2 1
SHT_19 1
51546954_EN 28/11/2018
55.1 [55.100] / 193

LEVER (LIGHTS AND HORN)
-]
-]

Relay K-001 - LOW BEAM RELAY (Relay)
Relay K-002 - HIGH BEAM RELAY (Relay)
Relay K-005 - SEAT HEATING RELAY (Relay)
Relay K-006 - ROAD LIGHTS RELAY (Relay)
Switch S-014 - PEDAL BRAKE SWITCH (Switch) X-065 - PEDAL BRAKE SW [S-014] (87687242)
Switch S-037 - MULTIFUNCTION LEVER (LIGHTS AND HORN) X-063 - MULTIFUNCTION LEVER (Lights and [S-037]
(Switch) (87702231)
Connector X-063 - MULTIFUNCTION LEVER (Lights and [S-037]
(87702231)
Connector X-065 - PEDAL BRAKE SW [S-014] (87687242)
Connector X-402 - MINI RELAY MODULE [Z-402] (84526304)
Sub-Assembly Z-402 - MINI RELAY MODULE (Sub-Assembly) X-402 - MINI RELAY MODULE [Z-402] (84526304)
51546954_EN 28/11/2018
55.1 [55.100] / 194
6 5 4 3 2 1
SH7: C-6 CA-2001 RD 2.5
SH25: B-6
D D
Z-402
MINI RELAY MODULE
R6_87A
K-006
S-037 ROAD LIGHTS RELAY

R6_87
87A
MULTIFUNCTION LEVER (LIGHTS AND HORN) R6_30 CA-2000 VT 2.5 SH6: C-6
30
87
HORN 6 R6_86 86 85 R6_85

CA-1092 PK 1.0 CA-1589G BK 1.0 SH8: A-3
1 PWR1 OUT 2
SH7: C-1 CA-1064 GN 1.0 CA-2002 VT 1.0
R1_30
CA-1090 GY 2.5 SH5: B-1
LB 4
CA-1101 GY 1.0 R1_87A
K-001
HB 3
LOW BEAM RELAY
C 87A
R1_87 C
CA-1102 GY 2.0 SH21: C-6
30
87
R1_86 85 R1_85
86
CA-1589C BK 1.0 SH8: B-3
LEFT 7
CA-1104 GN 1.0
5 PWR2
SH6: A-1 CA-1073B GN 1.0 R2_30
CA-1091 GN 2.5 SH5: B-1
RIGHT 8
X-063 R2_87A
X-063
K-002 CA-1106B GN 1.0 SH18: C-1
HIGH BEAM RELAY
R2_87
87A
CA-1106 GN 2.5 CA-1106A GN 2.0 SH21: B-6
30
87 SP-1106
SH27: C-1 CA-1195 LB 1.0 R2_86 R2_85

86 85
CA-1589D BK 1.0 SH8: B-3
SH27: C-1 CA-1199 LB 1.0
R5_30
B CA-1708 RD 1.5 SH7: A-1

B
K-005
SEAT HEATING RELAY
R5_87A
87A
30
87 R5_87
CA-1103 OR 1.5 SH13: A-6
R5_86 86 85 R5_85
SH5: C-6 CA-1215B GN 1.0 CA-1589H BK 1.0 SH8: A-3
X-402 X-402
SH25:A-6
S-014
PEDAL BRAKE SWITCH
1 IN1 OUT1 4
A SH8: C-5 CA-1552C BK 1.0 CA-1577 GN 1.0 SH15: A-1 A
2 IN2 OUT2 3
SH8: C-5 CA-1552D BK 1.0 CA-1210 RD 1.0 SH15: C-1
X-065 X-065
6 5 4 3 2 1
SHT_20 1
51546954_EN 28/11/2018
55.1 [55.100] / 195
Wiring harnesses - Electrical schematic sheet 21 SH21 - ROAD LIGHTS

-] Connector X-016-2 - LOW BEAM LAMP (86500035)
FARMLIFT 742 STAGE IV 7 m (22.9 ft), 107 kW (145 Hp) [FNHZK742NJKE00001 WE Connector X-016-3 - HIGH BEAM LAMP (86500035)
-]
Connector X-016-4 - POSITION LAMP (86500035)
Connector X-016-5 - TURN LAMP (86500035)
Connector X-017 - CHASSIS/RH-FRONT LIGHT INTERC. (87597749)
Lamp E-001 - RH FRONT LIGHT (Lamp)
Connector X-018 - CHASSIS/LH-FRONT ROAD LIGHT INTE (87597749)
Lamp E-002 - LH FRONT LIGHT (Lamp)
Connector X-019_P - CHASSIS-PLATE LIGHT INTERC. (87696073)
Lamp E-003 - LH REAR LIGHT (Lamp)
Connector X-019_S - CHASSIS-PLATE LIGHT INTERC. (87708145)
Lamp E-004 - RH REAR LIGHT (Lamp)
Connector X-020 - FRONT LIGHTS (47368272)
Lamp E-005 - NUMBER PLATE LIGHT (Lamp) X-005 - NUMBER PLATE LIGHT [E-005] (82012083)
Connector X-021 - [E-021] (82012083)
Lamp E-021 - LH POSITION LED LIGHT (Lamp) X-021 - [E-021] (82012083)
Connector X-023 - RH POSTION LED LIGHT [E-023] (82012083)
Lamp E-023 - RH POSITION LED LIGHT (Lamp) X-023 - RH POSTION LED LIGHT [E-023] (82012083)
Connector X-024 - (47416275)
Connector X-005 - NUMBER PLATE LIGHT [E-005] (82012083)
Connector X-026 - CHASSIS-RH REAR ROAD LIGHT (87694110)
Connector X-013 - CHASSIS-RH REAR ROAD LIGHT (87695564)
Connector X-031 - (84337243)
Connector X-014 - (87745334)
Connector X-015 - CHASSIS-LH REAR ROAD LIGHT (87695564)
Connector X-016 - FRONT ROAD LIGHT (84146315)
Connector X-016-1 - GND ROAD LIGHT (86500035)
51546954_EN 28/11/2018
55.1 [55.100] / 196
6 5 4 3 2 1
SH9: D-4
SH9: C-1 CH-1250 BK 1.5
X-016
RL-1183 BK 1.0 X-026 E-002
1 1 FL-1176 BK 1.5
D E-003 1 1 CH-1251 BK 1.0 X-016-1
X-024
LH FRONT LIGHT D
LH REAR LIGHT X-020
LOW BEAM LAMP
STOP 2 2 FL-1177 GY 1.5 2 2
2 2 RL-1186 RD 1.0 4 4 X-016-2
HIGH BEAM LAMP
TAIL
3 3 FL-1178 GN 1.5 3 3
GND
RL-1184 YE 1.0 2 2 CH-1213 YE 1.0 SP-1176
1 1 3 3 X-016-3 GND
X-014 1 1 FL-1176A BK 1.5
TURN
CH-1194A YE 1.0 4 4 FL-1179 YE 1.0 FL-1179A YE 1.0 4 4 X-020
4 4 RL-1185 BR 1.0 3 3 CH-1235 BR 1.0 X-016-4
X-015 TURN LAMP
X-014 5 5 FL-1180 LB 1.0 5 5
X-016-5
X-018
SH23: A-6 E-021

CH-1211 YE 1.0
LH POSITION LED LIGHT
CH-1106 GN 1.5
CH-1187 GY 1.5
X-943_P X-943_S 1 2
P N
FL-1179B YE 1.0 FL-1176B BK 1.5
CH-1206 RD 1.0
CA-1203 BR 1.0 A7 A7
X-021 X-021
SH27: C-1 CA-1193A LB 1.0 SP-084
C C
CA-1201 BR 1.0 A6 A6 CH-1200 BR 1.0
SH6: C-1 CA-1027 YE 1.0 A5 A5 CH-1194 YE 1.0 SP-1194
SP-025
SH20: C-1 CA-1102 GY 2.0 A1 A1 CH-1302 GY 2.0
SP-026
SH20: B-1 E-005
CA-1106A GN 2.0 D8 D8 CH-1303 GN 2.0
NUMBER PLATE LIGHT
X-019_S X-019_P
SP-044
1 P N 2
SH6: C-1 CA-1037 YE 1.0 A2 A2 CH-1193 YE 1.0 CH-1212 YE 1.0 1 1 PL-1212A YE 1.0
X-005 X-005
SH13: C-1 CA-1020 RD 1.0 B8 B8 CH-1207 RD 1.0 SP-030 CH-1301 BK 1.0 2 2 PL-1301A BK 1.0
SH9: C-1
CA-1197 LB 1.0 A3 A3 CH-1196 LB 1.0
B SH27: C-1 CA-1196A LB 1.0 SP-083

CH-1236 YE 1.0 SH23: B-6
B
CA-1198 LB 1.0 B3 B3
CH-1193A YE 1.0
CH-1102 GY 1.5
CH-1188 GN 1.5
E-001
CH-1210 YE 1.0
RH FRONT LIGHT
X-020
LOW BEAM LAMP
E-004 2 2 FL-1177 GY 1.5 2 2
X-016-2
RH REAR LIGHT
HIGH BEAM LAMP
X-026
3 3 FL-1178 GN 1.5 3 3
TURN X-020
2 2 RL-1185 BR 1.0 3 3 CH-1197 LB 1.0 X-016-3 GND
1 1
4 4 FL-1179 YE 1.0 FL-1179A YE 1.0 4 4
GND TAIL
FL-1176 BK 1.5
1 1 3 3 RL-1184 YE 1.0 2 2 X-016-4
TURN LAMP
X-014
STOP 5 5 FL-1180 LB 1.0 5 5
4 4 RL-1186 RD 1.0 4 4 CH-1208 RD 1.0 X-016-5
A SP-1176
A
X-014 SH9: D-4 1 1
CH-1176 BK 1.5 FL-1176A BK 1.5
RL-1183 BK 1.0 1 1 CH-1252 BK 1.0 X-016-1 E-023
X-013
X-017 X-016 RH POSITION LED LIGHT
1 P N 2
SH9: C-1 FL-1179B YE 1.0 FL-1176B BK 1.5
X-023 X-023
6 5 4 3 2 1
SHT_21 1
51546954_EN 28/11/2018
55.1 [55.100] / 197
Wiring harnesses - Electrical schematic sheet 22 SH22 - WORK LIGHTS, DOME LAMP AND BEACON LAMP
-] Connector X-033 - LH FRONT WORK LIGHT [E-011] (82012083)
FARMLIFT 742 STAGE IV 7 m (22.9 ft), 107 kW (145 Hp) [FNHZK742NJKE00001 WE Connector X-033_P - CAB ROOF-LH FRONT WORK LED LIGHT
-]
(87687244)
Connector X-033_S - CAB ROOF-LH FRONT WORK LIGHT (82012083)
Connector X-035 - ROTATING BEACON [E-017] (87691950)
Lamp E-006 - DOME LAMP (Lamp) X-040A - DOME LAMP [E-006] (87691425) X-040B - DOME
Connector X-040A - DOME LAMP [E-006] (87691425)
LAMP [E-006] (87691425)
Connector X-040B - DOME LAMP [E-006] (87691425)
Lamp E-009 - RH FRONT WORK LIGHT (CAB) (Lamp) X-032 - RH FRONT WORK LIGHT [E-009] (82012083)
Connector X-066 - RH FRONT WORK LED LIGHT (CH) OPT [E-013]
Lamp E-010 - LH FRONT WORK LED LIGHT (CAB) OPT. (Lamp) X-028 - LH FRONT WORK LED LIGHT (CAB) OP [E-010]
(82012083)
(82012083)
Connector X-068 - LH REAR WORK LIGHT [E-015] (82012083)
Lamp E-011 - LH FRONT WORK LIGHT (CAB) (Lamp) X-033 - LH FRONT WORK LIGHT [E-011] (82012083)
Connector X-069 - RH REAR WORK LIGHT [E-014] (82012083)
Lamp E-012 - RH FRONT WORK LED LIGHT (CH) OPT. (Lamp) X-081 - RH FRONT WORK LED LIGHT (CH) OPT [E-012]
(82012083) Connector X-070 - FRONT WORK LIGHT SWITCH [S-010] (84819781)
Lamp E-013 - RH FRONT WORK LED LIGHT (CH) OP. (Lamp) X-066 - RH FRONT WORK LED LIGHT (CH) OPT [E-013] Connector X-071 - REAR WORKLIGHT SWITCH [S-005] (84819781)
(82012083) Connector X-072 - BEACON LIGHT SWITCH [S-003] (84819781)
Lamp E-014 - RH REAR WORK LIGHT (Lamp) X-069 - RH REAR WORK LIGHT [E-014] (82012083) Connector X-074 - PICK-UP HITCH LED WORK LIGHT CON [E-018]
Lamp E-015 - LH REAR WORK LIGHT (Lamp) X-068 - LH REAR WORK LIGHT [E-015] (82012083) (82012083)
Lamp E-017 - ROTATING BEACON LAMP (Lamp) X-035 - ROTATING BEACON [E-017] (87691950) Connector X-081 - RH FRONT WORK LED LIGHT (CH) OPT [E-012]
(82012083)
Lamp E-018 - PICK-UP HITCH LED WORK LIGHT (Lamp) X-074 - PICK-UP HITCH LED WORK LIGHT CON [E-018]
(82012083) Connector X-095_P - INTERFACE PICK-UP HITCH LED WORK
(48077530)
Lamp E-VIRT001 - Lamp (Lamp)
Connector X-095_S - INTERFACE PICK-UP HITCH LED WORK
Motor M-VIRT006 - M (Motor)
(48006504)
Switch S-003 - BEACON LIGHT SWITCH (Switch) X-072 - BEACON LIGHT SWITCH [S-003] (84819781)
Connector X-104_P - CHASSIS-LIGHTS JUMPER INTERC. (87695567)
Switch S-005 - REAR WORK LIGHTS SWITCH (Switch) X-071 - REAR WORKLIGHT SWITCH [S-005] (84819781)
Connector X-104_P-1 - CHASSIS-LIGHTS JUMPER INTERC. (86500035)
Switch S-010 - FRONT WORKLIGHTS SWITCH (Switch) X-070 - FRONT WORK LIGHT SWITCH [S-010] (84819781)
Connector X-104_P-2 - CHASSIS-LIGHTS JUMPER INTERC. (86500035)
Connector X-104_S - CHASSIS-JUMPER RH FRONT WORK LED
Connector X-028 - LH FRONT WORK LED LIGHT (CAB) OP [E-010] (87708145)
(82012083)
Connector X-031_S - CAB - ROOF INTERCONNECT (87691927)
Connector X-032 - RH FRONT WORK LIGHT [E-009] (82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 198
6 5 4 3 2 1
S-003 E-017
BEACON LIGHT SWITCH ROTATING BEACON LAMP
8 P N 7
SH25: C-6 CA-1234 VT 1.0 CA-1229A BK 1.0 SH8: C-5
1 1
RC-1150 WH 1.5
2 IN E-006
SH7: C-1 CA-1044A WH 1.0 X-031_S X-031_P X-035
DOME LAMP X-035
2 3 X-040A 1 2
CA-1150 YE 1.5 14 14 M RC-1151 BK 1.5 SH9: B-3
X-072 P
D RC-1153 RD 1.0 D
X-072
X-040B
N
SH7: C-1 CA-1059A WH 1.0 13 13
RC-1152 BK 1.0 SH9: B-3
E-012
RH FRONT WORK LED LIGHT (CH) OPT.
2 P N 1
S-010 FL-1038A GY 1.0 FL-1047 BK 1.0
SP-1047 X-104_P X-104_S
FRONT WORKLIGHTS SWITCH
X-081 X-081
E-013 FL-1047B BK 1.0 2 2
C 8 8+ 7- 7 RH FRONT WORK LED LIGHT (CH) OP. X-104_P-2
C
SH25: C-6 CA-1586 VT 1.0 CA-1232H BK 1.0 SH8: D-5 X-104_S X-104_P
1 1 2 P N 1
1 1 FL-1038 GY 1.0 FL-1038B GY 1.0 FL-1047A BK 1.0
X-104_P-1
2 2
SH5: B-1 SP-1041
CA-1069B GN 1.5 X-942_P X-942_S X-066 X-066
CH-1047 BK 1.0 SH9: D-6
3 3 E-009
CA-1038 GY 1.0 BC1 BC1 CH-1038 GY 1.0
RH FRONT WORK LIGHT (CAB)
4 4 2 P N 1
RC-1043A VT 1.5 RC-1149 BK 1.5 SH9: B-1
5 5
SH5: B-1 CA-1069A GN 1.5 X-031_S X-031_P X-032
X-032
6 6 SP-1043 E-010
X-070 6 6
CA-1043 GY 1.5 RC-1043 VT 2.5
LH FRONT WORK LED LIGHT (CAB) OPT.
X-033_P X-033_S
X-070 SP-1148
2 P N 1
RC-1043B VT 1.5 RJ-1043C GY 1.5 RJ-1148A BK 1.5 RJ-1148 BK 1.5 2 2
X-028 X-028
E-011
LH FRONT WORK LIGHT (CAB)
X-033_S X-033_P
2 P N 1
B 1 1 RJ-1043B GY 1.5 RJ-1043D GY 1.5 RJ-1148B BK 1.5 RC-1148 BK 1.5 SH9: B-3
B
SP-1043A
X-033 X-033
S-005
REAR WORK LIGHTS SWITCH
8 8+ 7- 7
SH25: C-6 CA-1611 VT 1.0 CA-1612 BK 1.0 SH8: D-5
1 1
E-018
2 PICK-UP HITCH LED WORK LIGHT

2
SH5: A-1 CA-1072A RD 1.5 X-942_P X-942_S X-095_S X-095_P X-095_P X-095_S
3 3 2 P N 1
CA-2036 WH 1.0 BC8 BC8 CH-2036 WH 1.0 1 1 PH-2036 WH 1.0 PH-3025 BK 1.0 2 2 CH-3025 BK 1.0 SH9: D-1
X-074 X-074
4 4
E-014
5 RH REAR WORK LIGHT
5
SH5: A-1 CA-1072B RD 1.5 X-031_S X-031_P
SP-1045
6 6 2 P N 1
X-071 7 SH9: B-1
CA-1045 GY 1.5 7 RC-1045 VT 2.5 RC-1045A VT 1.5 RC-1147 BK 1.5
A X-071
A
X-069 X-069
E-015
LH REAR WORK LIGHT
2 P N 1
RC-1045B VT 1.5 RC-1146 BK 1.5 SH9: B-3
X-068 X-068
6 5 4 3 2 1
SHT_22 1
51546954_EN 28/11/2018
55.1 [55.100] / 199
Wiring harnesses - Electrical schematic sheet 23 SH23 - BOOM LIGHTS, BOOM SOCKET, TRAILER SOCKET
-] Connector X-022-EUR - TRAILER SOCKET - CHASSIS INTERC.
-]
Connector X-022-NA - TRAILER SOCKET - CHASSIS INTERC.
(84122361)
Type Component Connector / Link Connector X-022A-EUR - TRAILER SOCKET EU [J-004A] (84185564)
Lamp E-007 - RIGHT BOOM LIGHT (Lamp) X-011B - RH BOOM LIGHT [E-007] (82012083) Connector X-022A-NA - TRAILER SOCKET NA [J-004B] (84531642)
Lamp E-008 - LEFT BOOM LIGHT (Lamp) X-011A - LH BOOM LIGHT [E-008] (82012083) Connector X-077 - BOOM LIGHT SWITCH [S-008] (84819781)
Power outlet J-001 - BOOM SOCKET (Power outlet) X-218B - BOOM SOCKET [J-001] (87581782) X-218A - BOOM Connector X-080 - BOOM SOCKET SWITCH [S-019] (84819781)
SOCKET [J-001] (87581782)
Connector X-218A - BOOM SOCKET [J-001] (87581782)
Power outlet J-004A - TRAILER SOCKET EU (Power outlet) X-022A-EUR - TRAILER SOCKET EU [J-004A] (84185564)
Connector X-218B - BOOM SOCKET [J-001] (87581782)
Power outlet J-004B - TRAILER SOCKET NA (Power outlet) X-022A-NA - TRAILER SOCKET NA [J-004B] (84531642)
Connector X-218_P - CHASSIS-BOOM SOCKET INTERCON. (84190315)
Switch S-008 - BOOM LIGHTS SWITCH (Switch) X-077 - BOOM LIGHT SWITCH [S-008] (84819781)
Connector X-218_S - CHASSIS-BOOM SOCKET INTERCON. (87710849)
Switch S-019 - BOOM SOCKET SWITCH (Switch) X-080 - BOOM SOCKET SWITCH [S-019] (84819781)
Connector X-011A - LH BOOM LIGHT [E-008] (82012083)
Connector X-011B - RH BOOM LIGHT [E-007] (82012083)
Connector X-011_P - BOOM WORK LIGHT (87694110)
Connector X-011_S - BOOM WORK LIGHT (87695564)
Connector X-022 - CHASSIS-TRAILER SOCKET INTERC. (47604306)
51546954_EN 28/11/2018
55.1 [55.100] / 200
6 5 4 3 2 1
E-008
LEFT BOOM LIGHT X-011_P X-011_S
S-008
X-011_S X-011_P X-011A X-011A
BOOM LIGHTS SWITCH
2 P N 1
CH-1220A YE 1.5 1 1 BL-1220A YE 1.5 BL-1223 BK 1.5 4 4 CH-1223 BK 1.5 SH9: D-1
8 P N 7
SH25: C-6 CA-1226 VT 1.0 CA-1235 BK 1.0 SH8: D-5
D 1 1 E-007
D
RIGHT BOOM LIGHT
2 IN
SH5: B-1 CA-1068 RD 1.5 X-943_S X-011B X-011B
X-943_P
SP-1220
2 3 2 P N 1
X-077 CA-1220 GN 2.0 A8 A8 CH-1220 YE 2.0 CH-1220B YE 1.5 2 2 BL-1220B YE 1.5 BL-1222 BK 1.5 3 3 CH-1222 BK 1.5 SH9: D-1
X-077
S-019
BOOM SOCKET SWITCH
8 P N 7
SH25: C-4 CA-1676 VT 1.0 CA-1225 BK 1.0 SH8: B-5
1 1 J-001
BOOM SOCKET
2 IN
SH5: D-1 CA-1009B OR 1.0 X-218_S X-218_P
X-942_P X-942_S
2 3
X-080 CA-1610 WH 2.0 AD1 AD1 CH-1610 WH 2.0 1 1 BS-001 WH 2.5
X-218A
X-080
C C
SH9: D-1 CH-1611 BK 2.0 2 2 BS-002 BK 2.5
X-218B
J-004A
TRAILER SOCKET EU
1 1 3
SH9: C-1 CH-1256 BK 1.5 TS-EUR-1256 BK 1.5
4 6
TS-EUR-1240 RD 1.0
2 7 2
SH21: B-1 CH-1236 YE 1.0 TS-EUR-1233 GN 1.0
2 7
TS-EUR-1236 YE 1.0
6 5
TS-EUR-1211 YE 1.0
B SH27: C-6 CH-1542 LB 1.0
3
B
3 1
TS-EUR-1542 BL 1.0
X-943_P X-943_S 5 4
4 TS-EUR-1239 BL 1.0
SH13: C-1 CA-1209 RD 1.0 B1 B1 CH-1240 RD 1.0
X-022-EUR
X-022A-EUR
J-004B
TRAILER SOCKET NA
5 1 1
SH27: C-6 CH-1239 LB 1.0 TS-NA-1256 BK 1.5
2 2
TS-NA-1236 YE 1.0
3 3
6 TS-NA-1542 BL 1.0
SH21: C-6 CH-1211 YE 1.0
4 4
TS-NA-1240 RD 1.0
5 5
TS-NA-1239 BL 1.0
A 7 6 6 A
SH25: A-1 CH-1233 GN 1.0 TS-NA-1211 YE 1.0
7 7
TS-NA-1233 GN 1.0
X-022 X-022-NA X-022A-NA
6 5 4 3 2 1
SHT_23 1
51546954_EN 28/11/2018
55.1 [55.100] / 201

-]
-]

ECU A-009 - TIMER CIRCUIT (ECU) X-034 - TIMER CIRCUIT FOR FRONT AND REAR [A-009]
(87733594)
Motor M-002 - FRONT WIPER MOTOR (CAB) (Motor) X-201 - FRONT WIPER MOTOR [M-002] (87688719)
Motor M-003 - REAR WIPER MOTOR (Motor) X-039 - REAR WIPER MOTOR [M-003] (87688719)
Motor M-004 - FRONT WASHER MOTOR (Motor) X-047 - FRONT WASHER MOTOR [M-004] (87691950)
Motor M-005 - ROOF WIPER MOTOR (Motor) X-036 - ROOF WIPER MOTOR [M-005] (87688719)
Switch S-006 - ROOF WIPER SWITCH (Switch) X-073 - ROOF WIPER SWITCH [S-006] (84819781)
Switch S-038 - MULTIFUNCTION LEVER FRONT AND REAR WIPER X-012 - MULTIFUNCTION LEVER FRONT AND RE [S-038]
(Switch) (87711803)
Connector X-012 - MULTIFUNCTION LEVER FRONT AND RE [S-038]
(87711803)
Connector X-034 - TIMER CIRCUIT FOR FRONT AND REAR [A-009]
(87733594)
Connector X-036 - ROOF WIPER MOTOR [M-005] (87688719)
Connector X-039 - REAR WIPER MOTOR [M-003] (87688719)
Connector X-047 - FRONT WASHER MOTOR [M-004] (87691950)
Connector X-073 - ROOF WIPER SWITCH [S-006] (84819781)
Connector X-173 - WIPER DIODE MODULE [V-002] (82012083)
Connector X-201 - FRONT WIPER MOTOR [M-002] (87688719)
51546954_EN 28/11/2018
55.1 [55.100] / 202
6 5 4 3 2 1
CA-1162 BR 1.0
M-005
S-006
X-031_S X-031_P ROOF WIPER MOTOR
ROOF WIPER SWITCH
2 53 (MOTOR +)
4 4 RC-1162 OR 1.0
8 P N 7 3 31b
SH25: B-6 CA-1259 VT 1.0 CA-1258 BK 1.0 SH8: C-5
D 1A 1
PARK
M D
5 53a
2 IN1
CA-1079C BR 1.0 31 (GND) 1
RC-1154 BK 1.0 SH9: B-1
2A 3 X-036
CA-1163B VT 1.0 SH24: A-6
X-036
1B 4
CA-1160 WH 1.0 3 3 RC-1160 WH 1.0
5 IN2
2B 6 15 15 RC-1034 OR 1.0
X-073 CAB - ROOF INTERCONNECT

X-073
SP-1079B CA-1079A BR 1.0 SH5: C-1

SH5: C-1 CA-1079B BR 1.0 CA-1079D BR 1.0
SP-092
SH5: C-1 CA-1063 GN 1.5 CA-1019A GN 1.5
C C
S-038
MULTIFUNCTION LEVER FRONT AND REAR WIPER
OUT1 3
2 PWR1
SH8: A-1 CA-1026 BK 1.0
CA-044 RD 1.5
M-002
5 FRONT WIPER MOTOR (CAB)
OUT2
OUT3 6 4 53b (HIGH)
CA-043 WH 1.5
2 53 (LOW)
CA-1029 GN 1.0
CA-0150 LG 1.5
A-009 3 31b
10 PWR2 K-016 & K-017 CA-036 YE 1.5
CA-0106 GN 1.0 TIMER CIRCUIT M
PARK
7 5 53a
OUT4
CA-0259 GN 1.0 SH8: B-2 CA-096 BK 1.5
OUT5 8
1 PWR3 8 31 (GND) 1
SH5: C-1 CA-1030B YE 1.0 6 X-201
7
9 X-201
OUT6
X-012
B X-012
B
10
CA-0105 YE 1.0 9
CA-032 BK 1.0 SH8: C-2
V-002 SP-0259
WIPER DIODE MODULE

CA-1119 BK 1.0 SH8: C-2
1 2
CA-0257 GN 1.0
2 4
CA-1163 VT 1.0
P N
CA-0259A GN 1.0 M-003
REAR WIPER MOTOR
X-173 X-173
X-031_S X-031_P
1 2 M 1
CA-1166 BR 1.0 11 11 RC-1166 WH 1.0 RC-1159 BK 1.0 SH9: B-1
X-039 X-031_P X-031_S

5 5
X-034 RC-1035 OR 1.0 10 10 CA-1030A YE 1.0 SH5: C-1
X-039
X-034
A A
M-004
FRONT WASHER MOTOR
CA-0259B GN 1.0 X-942_P X-942_S
SH24: D-4 CA-1163B VT 1.0 CA-1163A VT 1.0 AD6 AD6 CH-1163 PK 1.0 1 B M A 2 CH-1164 BK 1.0 SH9: D-4
SP-1163
X-047 X-047
6 5 4 3 2 1
SHT_24 1
51546954_EN 28/11/2018
55.1 [55.100] / 203
Wiring harnesses - Electrical schematic sheet 25 SH25 - RADIO, BACK UP ALARM AND CIGAR LIGHTER
-] Connector X-010 - BACK UP ALARM (82012083)
FARMLIFT 742 STAGE IV 7 m (22.9 ft), 107 kW (145 Hp) [FNHZK742NJKE00001 WE Connector X-031_P - CAB - ROOF INTERCONNECT (84165870)
-]
ECU A-006 - RADIO (ECU) X-055 - RADIO [A-006] (87709371) X-056 - RADIO [A-006]
(87709660) X-951 - [A-006] Connector X-044-1 - LH SPEAKER [H-002] (87680382)
ECU A-011 - (ECU) Connector X-044-2 - LH SPEAKER [H-002] (87691425)
Ground GND-VIRT001 - (Ground) GND-VIRT001 Connector X-04A_S - HORN [H-004] (87581782)
Speaker H-001 - RH SPEAKER (Speaker) X-043-2 - RH SPEAKER [H-001] (87691425) X-043-1 - RH Connector X-04B_S - HORN [H-004] (87581782)
SPEAKER [H-001] (87680382) Connector X-053 - CIGAR LIGHTER [J-003] (82944110)
Speaker H-002 - LH SPEAKER (Speaker) X-044-2 - LH SPEAKER [H-002] (87691425) X-044-1 - LH Connector X-053A - CIGAR LIGHTER [J-003] (87581782)
SPEAKER [H-002] (87680382) Connector X-055 - RADIO [A-006] (87709371)
Speaker H-003 - BACK UP ALARM (Speaker) Connector X-056 - RADIO [A-006] (87709660)
Speaker H-004 - HORN (Speaker) X-04B_S - HORN [H-004] (87581782) X-04A_S - HORN Connector X-10_P - BACK-UP ALARM [H-VIRT-001] (87708145)
[H-004] (87581782) Connector X-10_S - BACKUP ALARM OPERATING MACHINE
Speaker H-VIRT-001 - (Speaker) X-10_P - BACK-UP ALARM [H-VIRT-001] (87708145) (87687244)
Power outlet J-003 - CIGAR LIGHTER (Power outlet) X-053 - CIGAR LIGHTER [J-003] (82944110) X-053A - CIGAR Connector X-140/30 - POWER SOCKET [J-005] (87705127)
LIGHTER [J-003] (87581782) Connector X-140/31 - POWER SOCKET 25A [J-005] (87705127)
Power outlet J-005 - POWER SOCKET 25A (Power outlet) X-140/30 - POWER SOCKET [J-005] (87705127) X-140/31 - Connector X-402 - MINI RELAY MODULE [Z-402] (84526304)
POWER SOCKET 25A [J-005] (87705127) Connector X-943_P - CAB - CHASSIS BULKHEAD (84550084)
Relay K-003 - HORN RELAY (Relay) Connector X-943_S - CAB - CHASSIS BULKHEAD (84551847)
Relay K-004 - BACKUP ALARM RELAY (Relay) Connector X-951 - [A-006]
Resistor R-VIRT029 - Resistor (Resistor) Sub-Assembly Z-402 - MINI RELAY MODULE (Sub-Assembly) X-402 - MINI RELAY MODULE [Z-402] (84526304)
51546954_EN 28/11/2018
55.1 [55.100] / 204
6 5 4 3 2 1
CA-1059B WH 1.0 SH7: C-1
CA-1242 YE 1.0 CA-1061 GN 1.0 SH6: C-1
J-003
CIGAR LIGHTER A-006 CA-1248 BK 1.0 SH8: B-2
X-056
4 6 RADIO 7 8
SP-017
1 P1 N 1
D CA-1241 YE 1.0 LOAD CA-1243 BK 1.5 SH8: B-2
P N D
X-053A
X-053 X-951
2 P2
SH7: C-1 CA-1046 WH 1.5
A-011
X-053
X-055
3 4 5 6
T1
CA-1031 VT 1.0
SH7: D-1 CA-1008 VT 1.0
CA-1156 RD 0.75
CA-1158 RD 0.75
CA-1155 BR 0.75
CA-1157 BK 0.75
ANT#1 - 0.0
SP-1237 SP-1237A SP-1255
SH4: A-1 CA-1237A VT 1.0 CA-1237 VT 1.0 CA-1255 VT 1.0 CA-1255A VT 1.0 SH17: A-6
SH15: B-6 CA-1594 VT 1.0 CA-1676 VT 1.0 SH23: C-6 CA-1255B VT 1.0 SH15: A-6
CA-1257 VT 1.0 SH15: C-6 CA-1255C VT 1.0 SH15: A-6

SH23: D-6 CA-1226 VT 1.0
X-031_S
CA-1675 VT 1.0 SH16: A-6
9
SH22: A-6 CA-1611 VT 1.0 CA-1590 VT 1.0 SH16: A-6
9
C X-031_P C
CA-1231 VT 1.0 SH16: C-6
SH22: C-6 CA-1586 VT 1.0
SH22: D-6 CA-1234 VT 1.0
RC-1157 BK 0.75
RC-1158 RD 0.75
RC-1155 BK 0.75
RC-1156 RD 0.75
SH24: D-6 CA-1259 VT 1.0
H-001 H-002
LH SPEAKER
RH SPEAKER
X-043-2 X-044-1
Z-402
MINI RELAY MODULE P
N
K-003 N
P
X-402 HORN RELAY X-402 H-004
R3_87A HORN X-043-1 X-044-2
87A
R3_30 30 X-943_P X-943_S X-04A_S
SH7: D-1 CA-1014A OR 1.0 87 R3_87 1
B R3_86 86 85 R3_85
CA-1093 OR 1.5 D1 D1 CH-1214 OR 1.5 P
B
SH20: D-6 CA-1092 PK 1.0 CA-1589A BK 1.0
1
SH9: D-6 CH-1215 BK 1.5 N
SH8: A-3 X-04B_S
H-003
H-003
BACK UP ALARM STANDARD
BACK UP ALARM
K-004 X-010
X-010 +
BACKUP ALARM RELAY + 1 P
R4_87A 1 1 BK-1232 GN 1.0 1 P
87A
R4_30 30 X-943_P X-943_S
SH7: D-1 SP-042 -
CA-1014B OR 1.0 87 R4_87 - 2 N
CA-1216 GN 1.0 B4 B4 CH-1216 GN 1.0 CH-1232 GN 1.0 2 2 BK-1217 BK 1.0 2 N
R4_86 86 85 R4_85
SH13: D-1 X-10_S X-10_P
CA-0148 YE 0.75 CA-1589B BK 1.0
SH8: A-3
CH-1217 BK 1.0 SH9: C-1
SH20:B-4
CH-1233 GN 1.0 SH23: A-6
A J-005
A
POWER SOCKET 25A
1 1
SH7: C-1 CA-1044B WH 1.5 CA-1595 BK 1.5 SH8: A-1
X-140/30 X-140/31
6 5 4 3 2 1
SHT_25 1
51546954_EN 28/11/2018
55.1 [55.100] / 205
Wiring harnesses - Electrical schematic sheet 26 SH26 - COOLING

SYSTEM ( COOLING FAN & amp; RELAYS )
-]
-]

Fuse F-067 - FUSE LOWER FAN #1 (Fuse)
Fuse F-068 - FUSE UPPER FAN #2 (Fuse)
Relay K-019 - ON-OFF LOWER FAN#1 RELAY (Relay)
Relay K-020 - REVERSE LOWER FAN#1 RELAY (Relay)
Relay K-021 - ON-OFF UPPER FAN#2 RELAY (Relay)
Relay K-022 - REVERSE UPPER FAN#2 RELAY (Relay)
Motor M-008 - LOWER COOLING FAN 1 (Motor) X-025 - COOLING FAN 1 [M-008] (87679438)
Motor M-009 - UPPER COOLING FAN 2 (Motor) X-027 - COOLING FAN 2 [M-009] (87679438)
Connector X-108_P - CONNECTOR ENGINE - COOLING FAN
(5801939122)
Connector X-108_S - CONNECTOR ENGINE - COOLING FAN
(84152563)
Connector X-245 - COOLING FAN POWER MODULE [Z-002]
(5801926231)
Sub-Assembly Z-002 - COOLING FAN POWER MODULE (Sub-Assembly) X-245 - COOLING FAN POWER MODULE [Z-002]
(84123928)
51546954_EN 28/11/2018
55.1 [55.100] / 206
6 5 4 3 2 1
Z-002
D D
X-108_P X-108_S
17 NetK-020_85
SH13: B-1 EN-1191 BR 1.0 2 2 EC-1191 BR 1.0
13 NetK-019_85
SH13: C-1 EN-1190 YE 1.0 1 1 EC-1190 YE 1.0
SH26: A-3
VIRT-GND01
X-245
87A
85
87
K-020
REVERSE LOWER FAN#1 RELAY
86
30
B
85
87
87A
K-019 B
ON-OFF LOWER FAN#1 RELAY
86
30
M
NetK-020_30
1
EC-0147A BR 4.0 A
A
NetK-020_30. 8
C C
F-067
FUSE LOWER FAN #1 NetK-019_30 2 X-025
EC-1106A OR 4.0 LOWER COOLING FAN 1
1 2
40.0 A M-008
NetK-019_30. 10
PWR
SH2: C-1 EC-1108 RD 10.0
X-127 M8
F-068 NetK-021_30 3
FUSE UPPER FAN #2 EC-1107A YE 4.0 M-009
UPPER COOLING FAN 2
1 2 5
40.0 A NetK-021_30.
NetK-022_30. 7
A
NetK-022_30
M
4
EC-1105A BL 4.0
V-003
B
DIODE A/C ENABLE B
86
30
NetV-005_1 16
N P
B K-021
B
ON-OFF UPPER FAN#2 RELAY
87A
85
87
X-027
X-245
86
30
K-022
X-108_S X-108_P
REVERSE UPPER FAN#2 RELAY
87A
SH2: A-4
85
87
EC-1105E WH 1.0 4 4 EN-1105E WH 1.0
X-108_P X-108_S
NetK-021_85 SH26: D-3
19
SH13: C-1 EN-2017 YE 1.0 6 6 EC-2017 YE 1.0
14 NetK-022_85
SH13: B-1 EN-1202 BR 1.0 7 7 EC-1202 BR 1.0
X-245
X-129 GND
SH9: C-3 EC-0147 BK 10.0
M6
A A
6 5 4 3 2 1
SHT_26 1
51546954_EN 28/11/2018
55.1 [55.100] / 207
Wiring harnesses - Electrical schematic sheet 27 SH27 - FLASHER UNIT

-]
-]

ECU A-004 - FLASHER UNIT (ECU) X-091 - FLASHER UNIT [A-004] (87699386)
Switch S-009 - HAZARD WARNING SWITCH (Switch) X-076 - HAZARD WARNING SWITCH [S-009] (84819781)
Connector X-076 - HAZARD WARNING SWITCH [S-009] (84819781)
Connector X-091 - FLASHER UNIT [A-004] (87699386)
Connector X-895 - DIODE MODULE [V-001] (87695564)
51546954_EN 28/11/2018
55.1 [55.100] / 208
6 5 4 3 2 1
D D
A-004
FLASHER UNIT
A1 B1
SH7: B-1 CA-1054A GN 1.5 +12 (Battery) +12 (Battery) CA-1054B GN 1.5 SH7: B-1
B2
Turn Signal (RH) CA-1195 LB 1.0 SH20: B-6
A8
SH6: A-1 CA-1073A GN 1.0 +12 (key)
X-943_S X-943_P B3
Turn Signal (LH) CA-1199 LB 1.0 SH20: B-6
A3
SH23: A-6 CH-1239 LB 1.0 C8 C8 CA-1239 LB 1.0 Trailer Right lamps
SP-1193
B6
Turn lamps (LH) CA-1193 LB 1.0 CA-1193A LB 1.0 SH21: C-6
V-001
A5
SH23: B-6 CH-1542 LB 1.0 CA-1542 LB 1.0 Trailer Left lamps DIODE MODULE (X-895)
B6 B6
C 3 P1 N1 4
SP-1197B
C
CA-1193B LB 1.0 CA-1197A LB 1.0 CA-1197B LB 1.0 SH18: C-1
2 P2 N2 1
CA-1196B LB 1.0
X-895 X-895 CA-1197D LB 1.0
B7
Turn lamps (RH) CA-1196 LB 1.0 CA-1196A LB 1.0 SH21: B-6
SP-1196
B8
A6
CA-1197C GN 1.0 Back light hazard sw
C7
S-009
HAZARD WARNING SWITCH
C8
X-076 X-076
8 P N 7
CA-1153 BK 1.0 SH9: A-4
1 1 B5
Trailer indicator CA-1543 YE 1.0 SH18: C-6
B SH7: B-1 CA-1048 RD 1.0

2 IN
X-091
B
2 3 B4
CA-1544 GN 1.0 Hazard sw
X-091
A A
6 5 4 3 2 1
SHT_27 1
51546954_EN 28/11/2018
55.1 [55.100] / 209
Wiring harnesses - Electrical schematic sheet 28 SH28 - GPS SYSTEM

-]
-]

ECU A-010 - TELEMATICS (PREDISPOSITION) (ECU) X-090 - TELEMATICS PREDISPOSITION [A-010] (87700156)
Connector X-090 - TELEMATICS PREDISPOSITION [A-010] (87700156)
Connector X-191 - TELEMATICS DIAGNOSTICS (87695564)
51546954_EN 28/11/2018
55.1 [55.100] / 210
6 5 4 3 2 1
D D
SP-1576
CA-1576A BK 1.0 CA-1576 BK 1.0 SH9: C-1
C C
A-010
TELEMATICS (PREDISPOSITION)
X-090 X-090
2 1
SH18: B-1 CA-1240B YE 1.0 IGNITION (SW B+) GND
CA-1576B BK 0.75 1
8 7
SH18: C-1 CA-1217B BR 0.75 D+ (ALTERNATOR) RS232 Tx CA-TX232 GN 0.75 2
MC-038 MC-038
6
12 RS232 Rx CA-RX232 WH 0.75 3
SH2: D-6 CA-2013A RD 1.0 CA-2013B RD 1.0 UNSW B+
X-191
3
CAN-H CA-4502E YE 0.75 SH29: C-1
MC-008 MC-008
4
CAN-L CA-5420E GN 0.75 SH29: B-1
B B
SP-2013
CA-2013 RD 1.0
X-941_S X-941_P
SH2: B-4 EN-2013 RD 1.0 D1 D1
A A
6 5 4 3 2 1
SHT_28 1
51546954_EN 28/11/2018
55.1 [55.100] / 211
Wiring harnesses - Electrical schematic sheet 29 SH29 - CAN-BUS LINE,

-]
-]

Connector X-030 - DIAGNOSTIC CONNECTOR (87736919)
51546954_EN 28/11/2018
55.1 [55.100] / 212
6 5 4 3 2 1
SHIELD18
CUT1
SH15: C-1 CA-1547B GN 0.75
MC-051
X-030
SH15: C-1 CA-1546B YE 0.75 SHIELD18
MC-051 DIAGNOSTIC CONNECTOR ISO 11783-2
MC-034 SP-1546 SHIELD25 H

CAN-H_SB1
D SH15: C-1 CA-1546 YE 0.75 CA-1546A YE 0.75
R.AXLE LOAD S. D
MC-034 MC-052 MC-052
SP-1547 J
CAN-L_SB1
SH15: C-1 CA-1547 GN 0.75 CA-1547A GN 0.75
R.AXLE LOAD S.
A
BATT- CA-5700RG BK 1.0 SH8: A-3
SHIELD19 SHIELD19 SHIELD25
B
SP-5420B SP-SHIELD IGN.
D CA-1053C RD 1.0 SH7: D-1
CAN-L_VB1
SH11: A-6 EN-5420A GN 0.75 A2 A2 CA-5420B GN 0.75 CA-5420C GN 0.75
J-1939-15
X-030
MC-012
MC-012 MC-011 MC-011 MC-010 MC-010
C CAN-H_VB1
SH11: A-6 EN-4502A YE 0.75 A1 A1 CA-4502B YE 0.75 CA-4502C YE 0.75
J1939-15
SP-4502B
X-941_S X-941_P
ECU
CAB - ENGINE BULKHEAD X-030
MC-009
CA-4502D YE 0.75
CA-5420D GN 0.75
C C
MC-009
GPS
SP-4502D
CA-4502E YE 0.75 SH28: B-1
MC-008
MC-008
SP-5420D CA-5420E GN 0.75 SH28: B-1
MC-007
CA-5420F GN 0.75
CA-4502F YE 0.75
MC-007
UCM
B SP-4502F B
CA-4502G YE 0.75 SH13: A-6
MC-006 MC-006
TCU SP-5420F CA-5420G GN 0.75 SH13: A-6
SH19: D-6 CA-5420N GN 0.75
MC-005
MC-002
SH19: D-6 CA-4502N YE 0.75
CA-5420H GN 0.75
CA-4502H YE 0.75
MC-005
MC-002
ADIC
A SP-4502 A
SH18: C-6 CA-4502 YE 0.75
MC-001 MC-001
SH18: C-6 CA-5420 GN 0.75

SP-5420
6 5 4 3 2 1
SHT_29 1
51546954_EN 28/11/2018
55.1 [55.100] / 213
Wiring harnesses - Electrical schematic sheet 30 SH30 - A/C & amp; DRIVE STEPPER MOTOR
-] Resistor R-VIRT027 - Resistor (Resistor)
FARMLIFT 742 STAGE IV 7 m (22.9 ft), 107 kW (145 Hp) [FNHZK742NJKE00001 WE Resistor R-VIRT030 - 100K Ohm (Resistor)
-]
Switch S-011 - FAN SWITCH (Switch) X-059 - FAN SW [S-011] (84279647)
Switch S-035 - A/C SWITCH (Switch) X-052 - A/C SWITCH [S-035] (87736481)
ECU A-005 - DRIVE STEPPER MOTOR (ECU) X-045 - DRIVE STEPPER MOTOR [A-005] (87694702)
ECU A-VIRT001 - Custom Component (ECU)
Connector X-045 - DRIVE STEPPER MOTOR [A-005] (87694702)
Sensor B-025 - FILTER PRESSURE SWITCH (Sensor) X-225 - FILTER PRESSURE SWITCH [B-025] (82012083)
Connector X-046 - A/C STEPPER MOTOR 12/24V [M-001] (84265223)
Sensor B-028 - THERMOSTAT (Sensor) X-054 - THERMOSTAT [B-028] (84136442)
Connector X-050 - POTENTIOMETER A/C TEMP [R-004] (87493513)
Lamp E-016 - A/C SWITCH ILLUMINATION (Lamp) X-051 - A/C SWITCH ILLUMINATION [E-016] (84278792)
Connector X-051 - A/C SWITCH ILLUMINATION [E-016] (84278792)
Relay K-009 - SPARE (Relay)
Connector X-052 - A/C SWITCH [S-035] (87736481)
Relay K-010 - FAN - 4TH SPEED UNIT RELAY (Relay)
Connector X-054 - THERMOSTAT [B-028] (84136442)
Motor M-001 - A/C STEPPER MOTOR 12/24V (Motor) X-046 - A/C STEPPER MOTOR 12/24V [M-001] (84265223)
Connector X-058 - RESISTOR [R-007] (84279647)
Motor M-006 - FAN MOTOR (Motor) X-058A - FAN MOTOR [M-006] (84335034)
Connector X-058A - FAN MOTOR [M-006] (84335034)
Connector X-059 - FAN SW [S-011] (84279647)
Resistor R-004 - POTENTIOMETER A/C TEMP (Resistor) X-050 - POTENTIOMETER A/C TEMP [R-004] (87493513)
Connector X-225 - FILTER PRESSURE SWITCH [B-025] (82012083)
Resistor R-007 - CERAMIC RESISTOR (Resistor) X-058 - RESISTOR [R-007] (84279647)
Connector X-226 - A/C CLUTCH [Y-016] (87692855)
Resistor R-VIRT004 - R1 (Resistor)
Connector X-405 - FAN - 4TH SPEED UNIT RELAY [Z-405] (84405124)
Solenoid Y-016 - A/C CLUTCH (Solenoid) X-226 - A/C CLUTCH [Y-016] (87692855)
Sub-Assembly Z-405 - A/C RELAY MODULE (Sub-Assembly) X-405 - FAN - 4TH SPEED UNIT RELAY [Z-405] (84405124)
51546954_EN 28/11/2018
55.1 [55.100] / 214
6 5 4 3 2 1
CW CCW
CA-1608 GY 6.0
Z-405
A/C RELAY MODULE (2+5) 6 4 3 1 (2+5) 6 4 3 1
S-011
K-010
FAN SWITCH R-007 + - - + - - 0
2 CERAMIC RESISTOR
FAN - 4TH SPEED UNIT RELAY + - - + - - 1
30 CA-1601 GY 2.5
1
+ - - + - - 2
R1_30 87 R1_87 3
D SH3: D-1 CA-2010 GY 6.0 CA-1602 GY 2.5 2 R1 1.29 Ohms
+ - - + - - 3 D
86 85 R2 0.53 Ohms
R1_86 R1_85 4
CA-1603 GY 2.5
3 ALBERO DI USCITA\OUTPUT SHAFT
5 4 R3 0.34 Ohms SP-1608
K-009 1 X-058
SPARE M-001
X-059
A/C STEPPER MOTOR 12/24V
R2_30 30 87 R2_87
1
CA-1608B GY 6.0
CA-2008A BK 1.0 SH8: A-3
R2_86 86 85 R2_85
2 A
X-405 X-405
CA-1608A GY 2.5 3
M
4
CA-1557A BL 0.5
B
CA-1609 GY 1.0
X-058A
C 2 6
C
CA-1558 BL 0.5
SP-1689 M-006
X-046
SH6: C-1 CA-1689 VT 4.0 CA-1689A VT 2.5
M
FAN MOTOR
CA-1556 BL 0.5
SP-1557 CA-1550 BL 0.5
X-058A CA-1551 BL 0.5
SH8: A-5 CA-1607 BK 6.0

CA-1689B VT 0.5
A-005
CA-1557B BL 0.5
DRIVE STEPPER MOTOR
X-045 X-045
7 OUT 8
SH6: D-1 CA-1557 BL 1.0
14 9
CA-1566D BK 0.5 OUT
S-035
A/C SWITCH
2 10
+ Key
SP-1561
B 1 2
CA-1561A VT 0.5 CA-1561C VT 1.0 SH13: B-6
B
4 3 11
SH8: B-4 GND
CA-1566 BK 1.5 CA-1566A BK 0.5 X-052
SP-1566 0.03 Amps
5 4
X-052
E-016
B-028
A/C SWITCH ILLUMINATION THERMOSTAT 12 6
OFF=3.5+0.5DEG
1 2 1 ON=5+0.3DEG
N P
CA-1566C BK 0.5 CA-1561B VT 0.5 CA-1561 VT 0.5
1 13
X-051 X-051
t°
3
CA-1566B BK 0.5
R-004
POTENTIOMETER A/C TEMP
B-025
2 1
FILTER PRESSURE SWITCH CA-1560 BR 0.5
X-054 2
P X-941_S CA-1559 LB 0.5
X-225 X-225 X-941_P
2 OUT IN 1
A SH2: A-1 EN-2006B BL 1.0 EN-021 YE 0.75 C4 C4 CA-021 YE 0.75
X-050
A
100.0 KOhms
Y-016
A/C CLUTCH
X-226 X-226
A P N B
SH2: A-4 EN-022 LG 1.0 EN-57JC BK 1.0 SH9: C-3
LOAD
43.00 Watts
6 5 4 3 2 1
SHT_30 1
51546954_EN 28/11/2018
55.1 [55.100] / 215
Wiring harnesses - Electrical schematic sheet 31 SH31 - AUTOMATIC

GREASE LUBRICATION
-]
-]

ECU A-025 - AUTOMATIC GREASE LUBRICATION PUMP
CONTROLLER (ECU)
Switch S-040 - AUTOMATIC GREASE LUBRICATION SWITCH X-096 - AUTOMATIC GREASE LUBRICATION SWI [S-040]
(Switch) (84819781)
Connector X-096 - AUTOMATIC GREASE LUBRICATION SWI [S-040]
(84819781)
Connector X-100_P - AUTOMATIC GREASE LUBRICATION (87691924)
Connector X-100_S - AUTOMATIC GREASE LUBRICATION (87688719)
51546954_EN 28/11/2018
55.1 [55.100] / 216
6 5 4 3 2 1
D D
A-025
AUTOMATIC GREASE LUBRICATION PUMP CONTROLLER
S-040
X-943_P
AUTOMATIC GREASE LUBRICATION SWITCH X-100_P
8 7
CA-1621A RD 1.0 CA-1622 RD 0.75 C5 C5 CH-1622 RD 0.75 3 3 GREEN LIGHT
1
SP-1621
2
C SH7: A-1 CA-1621 RD 1.0 CA-1621B RD 1.0 C
3
CA-1623 RD 0.75 C6 C6 CH-1623 RD 0.75 4 4 INPUT
10 9
CA-1621C RD 1.0 CA-1624 RD 0.75 C7 C7 CH-1624 RD 0.75 5 5 RED LIGHT
X-096 X-096
CA-1621D RD 1.0 C2 C2 CH-1621D RD 1.0 1 1 +15
X-943_S
SH9: D-1 CH-1219 BK 1.0 2 2 GND
X-100_S
B B
A A
6 5 4 3 2 1
SHT_31 1
51546954_EN 28/11/2018
55.1 [55.100] / 217
Wiring harnesses - Electrical schematic sheet 40 SH40 -

INTERCONNECTION DIAGRAM
-]
-]
51546954_EN 28/11/2018
55.1 [55.100] / 218
6 5 4 3 2 1
X-033_P X-033_S
(BT) CABLE, BATTERY - POS, RELAY DISC. SW.

- BATTERY, 12V - X-418
(ANT#1) CABLE, ANTENNA
D (RJ) - HARNESS, WIRE ASSY, ROOF LED LIGHT - D

X-419 X-894
- RELAY, BATTERY,
DISCONNECT, 12V-24V,250A
-
X-016
X-104_P
(BT) CABLE, BATTERY - POS, FUSE ECU
X-891 (RC) - HARNESS, WIRE ASSY, CAB ROOF -
X-017
X-104_S
X-238 X-892 X-897
X-925 X-078
- +B FUSE HOLDER -
X-016
(BT) CABLE, ELECTRIC, STARTER MOTOR - PDU GND-007
X-017
X-190
X-079
(BT) CABLE, RELAY BATT. DISC.-STARTER MOTOR

(EP) - CABLE, ELECTRIC, PDU - CAB INTERFACE -
GND-008
P_120-X
C C
S_120-X
X-951
X-101_S
RADIO
X-101_P
X-239 X-232
X-016
(CA) - CABLE, ELECTRIC, POWER CAB -
STARTER MOTOR UNIT X-031_P
(BT) CABLE, ELECTRIC, ALTERNATOR-BATT. DISC. X-018
X-055
X-031_S X-056
X-231
(DX) - HARNESS, WIRE, DENOX - X-026

X-029
X-237
X-013
ALTERNATOR X-896 X-926
FUSE BOX, PDU

X-930
X-236
B B
X-120 X-0
X-921 X-121
(BT) CABLE, BATTERY - NEG, -VE, GROUND (CS) CABLE, ELECTRIC, GRID HEATER RELAY X-424 X-122
X-123A
(CA) - HARNESS, WIRE ASSY, MAIN CAB ELITE TLH MY19
X-124
X-901_P
X-0
X-901_S
X-942_S
X-420 X-421 X-217 X-943_S
X-422_P
(EN) - HARNESS, WIRE, ENGINE TLH MY19

(CS) HARNESS, WIRE, COLD STARTING
(CH) - HARNESS, WIRE, ASSY, CHASSIS E
GND-001 GRID HEATER RELAY X-941_S X-941_P
X-422_S X-942_P
X-001 X-132 X-943_P
X-213
X-215 X-130 X-213A
X-003 X-952
X-002
X-228
GND-006 GND-005
X-108_S
X-222
GND-010
X-108_P
A A
(CA) HARNESS, WIRE ASSY, GND, UCM AND HYD. CONTROLLER
X-431 (CS) CABLE, ELECTRIC, RELAY -GRID HEATER
(EC) HARNESS, WIRE, COOLING FAN
(CS) CABLE, GROUND, GRID HEATER
X-432
X-229 (EC) CABLE ASSY, PDU BOX TO GHR

UCM3
X-006
X-007
GND-009
X-245
X-022-NA
6 5 4 3 2
(TS-NA) HARNESS, WIRE ASSY, TRAILER SOCKET NA
1
X-022
(EC) CABLE, GROUND COOLING FAN POWER

X-129 MODULE SHT_40 1
(TS-EUR) HARNESS TRAILER SOCKET EU X-022-EUR

X-127
X-214 X-214A
X-204-1 X-202-1 X-218

GND-002 X-204-2 X-202-2
51546954_EN 28/11/2018 (BS) HARNESS, WIRE ASSY, BOOM SOCKET
(BS) HARNESS, WIRE, BOOM REEL TO VALVE 4TH/5T BOOM SOCKET REELING 55.1 [55.100] / 219 X-218
X-200_P
51546954_EN 28/11/2018
55.1 [55.100] / 220
Wiring harnesses - Electrical schema - Electrical schematic circuit

color index
Circuit color index
Battery unswitched power
Red
Battery unswitched power - after battery disconnect
Red dash
Ignition key on
Green
Ignition key on - after ignition power relay
Green dash
Cranking
Orange
51546954_EN 28/11/2018
55.1 [55.100] / 221
Wiring harnesses - Electrical schematic sheet 01 - Power and

starting (engine schematics)
Component ID Description
F-9100 Fuse, 5A
F-9101 Fuse, 30A
F-9102 Fuse, 5A
F-9103 Fuse, 5A
F-9104 Fuse, 10A
F-9105 Fuse, 5A
GND-9101 Ground
GND-9103 Ground
GND-9104 Ground
K-9102¹ ² ³ Main relay or shunt
K-9103 Relay
K-9104⁴ Starter control relay
K-9105⁴ Starter relay
K-9106³ Afterrun disconnection relay
M-9101 Starter motor
S-9100 Battery disconnect switch
S-9103 Key switch
V-9100³ Diode
¹Early machines will have relay K-9102.
²Re-configuration of the electrical supply wiring to the ECU replaced K-9102 with a shunt on some machines.
³Later machines will not have K-9102, K-9106 or V-9100. ECU supply will be wired directly from F-9101 to ECU.
⁴ Used for ECU control of engine starting
51546954_EN 28/11/2018
55.1 [55.100] / 222
NHVE14ENG0412JA 1
51546954_EN 28/11/2018
55.1 [55.100] / 223
Wiring harnesses - Electrical schematic sheet 02 - Engine control unit

(ECU) power and vehicle inputs/outputs (engine schematics)
A-9000 Engine Control Unit (ECU)
B-9102 Air filter clogging pressure switch (sugar cane harvester only)
B-9103 Engine fan clutch
B-9105 Humidity sensor with ambient temperature sensor
B-9111 Accelerator pedal potentiometer and low idle switch (wheel
loader only)
B-9112 Fuel pre-filter pressure sensor
F-9106 Fuse, 35A
F-9111 Fuse, 20A
GND-9100 Ground
GND-9105 Ground
GND-9106 Ground
K-9100 Fuel filter heater relay
K-9101 Grid heater relay
K-9107 Auxiliary power relay
R-9102 Fuel filter heater
R-9103 Grid heater
S-9101 Air filter clogging switch
S-9102 (B) Water in fuel switch (black connector housing)
S-9102 (W) Water in fuel switch (white connector housing)
NOTE: There are two variations of the water in fuel switch (S-9102). The machine will be equipped with either a white con-
nector housing OR black connector housing on the switch. Pins 2 and 3 are reversed on these components’ connectors.
NOTE: Connector X-9001 pins 19, 63 and 88 used for ECU control of engine starting (not populated on some machines).
51546954_EN 28/11/2018
55.1 [55.100] / 224
NHVE14ENG0413JA 1
51546954_EN 28/11/2018
55.1 [55.100] / 225
Wiring harnesses - Electrical schematic sheet 03 - After treatment system

(Non CAN) (engine schematics)
B-9100 Selective Catalytic Reduction (SCR) pressure sensor
B-9101 Selective Catalytic Reduction (SCR) tank level and
temperature sensor
B-9104 Selective Catalytic Reduction (SCR) downstream exhaust
gas temperature sensor
B-9106 Diesel Oxidation Catalyst (DOC) upstream exhaust gas
temperature sensor
B-9107 Selective Catalytic Reduction (SCR) upstream exhaust gas
temperature sensor
M-9100 DEF/Adblue® pump motor (internal to the supply pump)
Y-9100 DEF/Adblue® reverting valve (internal to the supply pump)
Y-9102 DEF/Adblue® tank heating valve
Y-9103 Diesel Exhaust Fluid (DEF) dosing valve
51546954_EN 28/11/2018
55.1 [55.100] / 226
NHIL14ENG0034JA 1
51546954_EN 28/11/2018
55.1 [55.100] / 227
Wiring harnesses - Electrical schematic sheet 05 - Engine inputs/outputs

(engine schematics)
B-9000 Oil pressure sensor with oil temperature sensor
B-9001 Boost pressure sensor with air temperature sensor
B-9002 Fuel temperature sensor
B-9003 Coolant temperature sensor
B-9005 Exhaust gas absolute pressure sensor
B-9006 Fuel pre-filter clogging pressure sensor
B-9007 Crankshaft speed sensor
B-9008 Camshaft speed sensor
B-9009 Crankcase pressure sensor
B-9011 Water pump inlet pressure sensor
B-9012 High Pressure Intercooler (HPI) outlet temperature and
pressure sensor
B-9015 Electronic Variable Geometry Turbocharger (EVGT) turbine
speed sensor (Cursor 9 w/ EVGT only)
S-9000 Fuel filter clogging switch
Y-9000 Fuel metering unit
51546954_EN 28/11/2018
55.1 [55.100] / 228
NHIL14ENG0036JA 1
51546954_EN 28/11/2018
55.1 [55.100] / 229
Wiring harnesses - Electrical schematic sheet 06 - Fuel injection (engine

schematics)
B-9004 Rail pressure sensor
Y-9001 Cylinder 1 injector
Y-9007 Engine decompression valve
51546954_EN 28/11/2018
55.1 [55.100] / 230
NHIL14ENG0037JA 1
51546954_EN 28/11/2018
55.1 [55.100] / 231
Wiring harnesses - Electrical schematic sheet 04 - Engine - Controller

Area Network (CAN) (engine schematics)
A-9001 Electric water pump
A-9002 Exhaust flap
A-9003 Electronic Variable Geometry Turbocharger (EVGT) actuator
(Cursor 9 w/ EVGT only)
A-9101 NH3 sensor controller
A-9102 Selective Catalytic Reduction (SCR) downstream NOx sensor
with controller
A-9103 Diesel Oxidation Catalyst (DOC) upstream NOx sensor with
controller
A-9104 Diesel Exhaust Fluid (DEF)/AdBlue® quality sensor with
controller
B-9110 NH3 sensor
F-9107 Fuse, 20A
F-9108 Fuse, 1A
F-9109 Fuse, 20A
F-9110 Fuse, 30A
R-9101 Controller Area Network (CAN) termination resistor
51546954_EN 28/11/2018
55.1 [55.100] / 232
NHIL14ENG0035JA 1
51546954_EN 28/11/2018
55.1 [55.100] / 233
51546954_EN 28/11/2018
55.1 [55.100] / 234
Ground cable - Component localization

Chassis ground studs
51546954_EN 28/11/2018
55.1 [55.100] / 235
51546954_EN 28/11/2018
55.1 [55.100] / 236
LEIL17TLH1463JB 1
51546954_EN 28/11/2018
55.1 [55.100] / 237
51546954_EN 28/11/2018
55.1 [55.100] / 238
POSITION STUD CONNECTOR DESCRIPTION

X-945 CHASSIS GROUND 2
(1) GND-004
X-420 ENGINE GROUND 1
(2) GND-001 X-421 ENGINE GROUND 1
X-01A ENGINE GROUND 1
(3) GND-002
(4) GND-012 X-02A FRAME GROUND
(5) GND-003
51546954_EN 28/11/2018
55.1 [55.100] / 239
Cab ground studs
51546954_EN 28/11/2018
55.1 [55.100] / 240
LEIL17TLH1464JB 2
51546954_EN 28/11/2018
55.1 [55.100] / 241
51546954_EN 28/11/2018
55.1 [55.100] / 242

X-213 MAIN CAB GROUND 1
X-213A MAIN CAB GROUND 1
(1) GND-005
(2) GND-008 X-079 ROOF GROUND 2
(4) GND-006
(5) GND-013 X-02B CAB GROUND
51546954_EN 28/11/2018
55.1 [55.100] / 243
Ground cable - Component localization

Chassis ground studs
51546954_EN 28/11/2018
55.1 [55.100] / 244
LEIL17TLH1463JB 1
51546954_EN 28/11/2018
55.1 [55.100] / 245
51546954_EN 28/11/2018
55.1 [55.100] / 246

(1) GND-004
(2) GND-001 X-421 ENGINE GROUND 1
(3) GND-002
(4) GND-012 X-02A FRAME GROUND
(5) GND-003
51546954_EN 28/11/2018
55.1 [55.100] / 247
Cab ground studs
51546954_EN 28/11/2018
55.1 [55.100] / 248
LEIL17TLH1464JB 2
51546954_EN 28/11/2018
55.1 [55.100] / 249
51546954_EN 28/11/2018
55.1 [55.100] / 250

(1) GND-005
(4) GND-006
(5) GND-013 X-02B CAB GROUND
51546954_EN 28/11/2018
55.1 [55.100] / 251
Wire connectors - Component localization - Starting harness

LEIL17TLH1438F 1
CONNECTOR DESCRIPTION
X-231 STARTER MOTOR TO ALTERNATOR
X-236 ALTERNATOR B+
X-897 PDU POWER
X-896 BATTERY ISOLATOR POWER OUTPUT
X-926 PDU BOX - CAB FUSE
X-021_P POWER INTERFACE WITH FUSEMODULE
X-892 PDU
X-239 STARTER MOTOR TO PDU
X-419 BATTERY NEGATIVE
X-001 FUSE ECU
X-002 BATTERY
X-418 BATTERY POSITIVE
X-891 RELAY BATTERY DISCONNECT
51546954_EN 28/11/2018
55.1 [55.100] / 252
Wire connectors - Component localization - Starting harness

LEIL17TLH1438F 1
X-231 STARTER MOTOR TO ALTERNATOR
X-236 ALTERNATOR B+
X-897 DENOX POWER CONVERTER FUSE
X-926 CAB FUSE
X-021P POWER INTERFACE WITH FUSEMODULE
X-239 STARTER MOTOR TO PDU
X-419 BATTERY NEGATIVE
X-420 BATTERY GROUND
X-001 FUSE ECU
X-002 BATTERY
X-418 BATTERY POSITIVE
X-891 RELAY BATTERY DISCONNECT
51546954_EN 28/11/2018
55.1 [55.100] / 253
Wire connectors - Component localization - Engine and

transmission harness
51546954_EN 28/11/2018
55.1 [55.100] / 254
LEIL18TLH0744H 1
51546954_EN 28/11/2018
55.1 [55.100] / 255
X-238 BATTERY ISOLATOR
X-190 B+ FUSE HOLDER
X-900_S PLUG C
X-911 ECU
X-242 W.I.F. SENSOR
X-032 RH FRONT WORK LIGHT
X-226 A/C CLUTCH
X-243 FAN PRESSURE RELIEF SOLENOID VALVE
X-244 FAN REVERSING SOLENOID VALVE
X-422_S ENG.H. / FUEL PREF.HEATER INTERC.
X-108_P CONNECTOR ENGINE - COOLING FAN
X-908 COMB AIR & HUMIDITY SENSOR
X-223 AIR CLEANER
X-224 AIR CLEANER
X-424 PDU CONNECTOR
X-215 GRID HEATER RELAY
X-901_P ENGINE TO DENOX INTERCONNECT
X-232 STARTER SOLENOID
X-237 ALTERNATOR D+
X-938 TRANSMISSION PRESSURE SW.
X-931 Y1 SOLENOID VALVE
X-937 TRANSMISSION TEMPERATURE SW
X-939 TRANS SPEED SENSOR
X-225 FILTER PRESSURE SWITCH
X-941_S CAB - ENGINE BULKHEAD
X-927 TRANSMISSION OUTPUT SPEED SENSOR
X-940_S CAB - TRANSMISSION BULKHEAD
51546954_EN 28/11/2018
55.1 [55.100] / 256
Wire connectors - Component localization - Engine and

transmission harness
51546954_EN 28/11/2018
55.1 [55.100] / 257
LEIL18TLH0744H 1
51546954_EN 28/11/2018
55.1 [55.100] / 258
X-238 BATTERY ISOLATOR
X-190 B+ FUSE HOLDER
X-900_S PLUG C
X-911 ECU
X-242 W.I.F. SENSOR
X-032 RH FRONT WORK LIGHT
X-226 A/C CLUTCH
X-243 FAN PRESSURE RELIEF SOLENOID VALVE
X-244 FAN REVERSING SOLENOID VALVE
X-422_S ENG.H. / FUEL PREF.HEATER INTERC.
X-108_P CONNECTOR ENGINE - COOLING FAN
X-908 COMB AIR & HUMIDITY SENSOR
X-223 AIR CLEANER
X-224 AIR CLEANER
X-424 PDU CONNECTOR
X-215 GRID HEATER RELAY
X-901_P ENGINE TO DENOX INTERCONNECT
X-232 STARTER SOLENOID
X-237 ALTERNATOR D+
X-938 TRANSMISSION PRESSURE SW.
X-937 TRANSMISSION TEMPERATURE SW
X-939 TRANS SPEED SENSOR
X-225 FILTER PRESSURE SWITCH
X-941_S CAB - ENGINE BULKHEAD
X-927 TRANSMISSION OUTPUT SPEED SENSOR
X-940_S CAB - TRANSMISSION BULKHEAD
51546954_EN 28/11/2018
55.1 [55.100] / 259
Wire connectors - Component localization - Denox harness

LEIL17TLH1441F 1
X-901_S ENGINE TO DENOX INTERCONNECT
X-915 REDUCTION AGENT (SUPPLY MODULE)
X-033 CONTROLLER NETWORK CC
X-903 ADBLUE HEATING CONTROL VALVE
X-910 CAN BUS TERMINATING
X-889 DEF QUALITY-SCR TANK LEVEL & TEMP SENSOR
X-423 FUEL LEVEL SENSOR
X-905 SCR UPSTREAM EXHAUST GAS TEMPERATURE SENSOR
X-888 NH3 ECU
X-906 SCR DOWNSTREAM EXHAUST GAS TEMPERATURE SENSOR
X-885 SCR DOWNSTREAM
X-887 DOC UPSTREAM
X-886 DOC UPSTREAM EXHAUST GAS TEMPERATURE SENSOR
X-904 DEF DOSING MODULE
51546954_EN 28/11/2018
55.1 [55.100] / 260
Wire connectors - Component localization - Denox harness

LEIL17TLH1441F 1
X-901_S ENGINE TO DENOX INTERCONNECT
X-915 REDUCTION AGENT (SUPPLY MODULE)
X-033 CONTROLLER NETWORK CC
X-903 ADBLUE HEATING CONTROL VALVE
X-910 CAN BUS TERMINATING
X-889 DEF QUALITY-SCR TANK LEVEL & TEMP SENSOR
X-423 FUEL LEVEL SENSOR
X-905 SCR UPSTREAM EXHAUST GAS TEMPERATURE SENSOR
X-888 NH3 ECU
X-906 SCR DOWNSTREAM EXHAUST GAS TEMPERATURE SENSOR
X-885 SCR DOWNSTREAM
X-887 DOC UPSTREAM
X-886 DOC UPSTREAM EXHAUST GAS TEMPERATURE SENSOR
X-904 DEF DOSING MODULE
51546954_EN 28/11/2018
55.1 [55.100] / 261
Wire connectors - Component localization - Chassis harness

51546954_EN 28/11/2018
55.1 [55.100] / 262
LEIL18TLH0745H 1
51546954_EN 28/11/2018
55.1 [55.100] / 263
X-942_S CAB - CHASSIS BULKHEAD
X-047 FRONT WASHER MOTOR
X-004A_S HORN
X-04B_S HORN
X-015A_S BOOM FLOAT/RIDE CONTROL JUMPER
X-704 BOOM LIFT UP VALVE
X-116 BRAKE BOOSTER PRESS. SENSOR
X-706 BOOM/TELE CUT OFF VALVE
X-707 PARKING BRAKE VALVE 1
X-115 PARKING BRAKE PRESS. SENSOR
X-113 CUTOFF BOOM/TILT PRESS. SENSOR
X-114 BOOM CUT OFF PRESS. SENSOR
X-042 CRAB STEERING SOLENOID VALVE
X-041 4WS STEERING SOLENOID VALVE
X-084 REAR AXLE LOAD SENSOR
X-008 REAR AXLE SENSOR
X-009 FRONT AXLE SENSOR
X-018 CHASSIS/LH-FRONT ROAD LIGHT INTERC
X-017 CHASSIS/RH-FRONT ROAD LIGHT INTERC
X-104_S CHASSIS-JUMPER RH FRONT WORK LED
X-701 AUX OUT VALVE
X-709 TELESCOPE EXTEND VALVE
X-708 AUX IN VALVE
X-702 TELESCOPE RETRACT VALVE
X-956 PRESSURE SWT TELE OUT
X-716.S AUX PRESS. RELEASE
X-200 BOOM CABLE REELING
X-011 BOOM WORK LIGHTS
X-218 CHASSIS-BOOM SOCKET INTERCON.
X-110 BOOM LOW PROX. SWITCH
X-111 BOOM UP PROX. SWITCH
X-138 BOOM RETRACTED PROX. SWITCH
X-138.R RESISTOR
X-015 CHASSIS-LH REAR ROAD LIGHT
X-010 BACK UP ALARM
X-022 CHASSIS-TRAILER SOCKET INTERC.
X-020_S CHASSIS TO TRAILER BRAKE JUMPER
X-095_S INTERFACE PICK-UP HITCH LED WORK
X-019 CHASSIS-PLATE LIGHT INTERC.
X-710 REAR HYDRAULIC VALVE
X-117 TRAILER BRAKE PRESSURE SW.
X-013 CHASSIS-RH REAR ROAD LIGHT
X-100_S AUTOMATIC GREASE LUBRICATION PUMP
X-101_S FRONT AUX. PRESS. RELEASE INTERF
51546954_EN 28/11/2018
55.1 [55.100] / 264
Wire connectors - Component localization - Chassis harness

51546954_EN 28/11/2018
55.1 [55.100] / 265
LEIL18TLH0910H 1
51546954_EN 28/11/2018
55.1 [55.100] / 266
X-047 FRONT WASHER MOTOR
X-04A_S HORN
X-04B_S HORN
X-021_S BOOM FLOAT/RIDE CONTROL JUMPER
X-706 BOOM/TELE CUT OFF VALVE
X-116 BRAKE BOOSTER PRESS. SENSOR
X-115 PARKING BRAKE PRESS. SENSOR
X-113 CUTOFF BOOM/TILT PRESS. SENSOR
X-042 CRAB STEERING SOLENOID VALVE
X-041 4WS STEERING SOLENOID VALVE
X-084 REAR AXLE LOAD SENSOR
X-008 REAR AXLE SENSOR
X-009 FRONT AXLE SENSOR
X-018 CHASSIS/LH-FRONT ROAD LIGHT INTERC
X-017 CHASSIS/RH-FRONT ROAD LIGHT INTERC
X-104_S CHASSIS-JUMPER RH FRONT WORK LED
X-712 TILT UP VALVE
X-701 AUX OUT VALVE COUPLING
X-702 TELESCOPE RETRACT VALVE
X-716_S AUX PRESS. RELEASE
X-711 TILT DOWN VALVE
X-714 BOOM LIFT DOWN VALVE
X-708 AUX IN VALVE UNCOUPLING
X-709 TELESCOPE EXTEND VALVE
X-715 PRESS. SW. BOOM LOW
X-956 PRESS. SW.TELE OUT
X-011_S BOOM WORK LIGHT
X-200_S BOOM CABLE REELING
X-218_S CHASSIS-BOOM SOCKET INTERCON.
X-110 BOOM LOW PROX.SWITCH
X-111 BOOM UP PROX SW.
X-138 BOOM RETRACTED PROX. SWITCH
X-138.R RESISTOR
X-015 CHASSIS-LH REAR ROAD LIGHT
X-010 BACK UP ALARM
X-022 CHASSIS-TRAILER SOCKET INTERC.
X-020_S CHASSIS TO TRAILER BRAKE JUMPER
X-019_S CHASSIS-PLATE LIGHT INTERC.
X-710 REAR HYDRAULIC VALVE
X-117_S TRAILER BRAKE PRESSURE SW.
X-100_S AUTOMATIC GREASE LUBRICATION
X-101_S FRONT AUX. PRESS. RELEASE EXTERNAL
51546954_EN 28/11/2018
55.1 [55.100] / 267
Wire connectors - Component localization - Cooling fan harness

LEIL17TLH1437FB 1
X-129 COOLING FAN POWER
X-245 COOLING FAN POWER MODULE
X-108_S CONNECTOR ENGINE - COOLING FAN
X-025 COOLING FAN 1
X-027 COOLING FAN 2
X-930 PDU - COOLING FAN PWR
51546954_EN 28/11/2018
55.1 [55.100] / 268
Wire connectors - Component localization - Cooling fan harness

LEIL17TLH1437FB 1
X-245 COOLING FAN POWER MODULE
X-108_S CONNECTOR ENGINE - COOLING FAN
X-025 COOLING FAN 1
X-027 COOLING FAN 2
X-930 PDU - COOLING FAN PWR
51546954_EN 28/11/2018
55.1 [55.100] / 269
Wire connectors - Component localization - Cab roof harness

51546954_EN 28/11/2018
55.1 [55.100] / 270
LEIL18TLH0746H 1
51546954_EN 28/11/2018
55.1 [55.100] / 271
X-031_P CAB - ROOF INTERCONNECT
X-039 REAR WIPER MOTOR
X-069 RH REAR WORK LIGHT
X-043-2 RH SPEAKER
X-043-1 RH SPEAKER
X-068 LH REAR WORK LIGHT
X-044-2 LH SPEAKER
X-044-1 LH SPEAKER
X-035 ROTATING BEACON
X-036 ROOF WIPER MOTOR
X-040B DOME LAMP
X-040A DOME LAMP
X-032-1 RH FRONT WORK LIGHT
X-032-2 RH FRONT WORK LIGHT
X-079 ROOF GROUND 2
X-078 ROOF GROUND 1
X-033_S-1 LH FRONT WORK LIGHT
X-033_S-2 LH FRONT WORK LIGHT
51546954_EN 28/11/2018
55.1 [55.100] / 272
Wire connectors - Component localization - Cab roof harness

51546954_EN 28/11/2018
55.1 [55.100] / 273
LEIL18TLH0746H 1
51546954_EN 28/11/2018
55.1 [55.100] / 274
X-031_P CAB - ROOF INTERCONNECT
X-039 REAR WIPER MOTOR
X-069 RH REAR WORK LIGHT
X-043-2 RH SPEAKER
X-043-1 RH SPEAKER
X-068 LH REAR WORK LIGHT
X-044-2 LH SPEAKER
X-044-1 LH SPEAKER
X-035 ROTATING BEACON
X-036 ROOF WIPER MOTOR
X-040B DOME LAMP
X-040A DOME LAMP
X-032 (Plug) pin 1 RH FRONT WORK LIGHT
X-032 (Plug) pin 2 RH FRONT WORK LIGHT
X-079 ROOF GROUND 2
X-078 ROOF GROUND 1
X-033_S (Plug) pin 1 CAB ROOF-LH FRONT WORK LIGHT
X-033_S (Plug) pin 2 CAB ROOF-LH FRONT WORK LIGHT
51546954_EN 28/11/2018
55.1 [55.100] / 275
Wire connectors - Component localization - Main cab harness

51546954_EN 28/11/2018
55.1 [55.100] / 276
LEIL18TLH0747H 1
51546954_EN 28/11/2018
55.1 [55.100] / 277
X-059 FAN SWITCH
X-050 POTENTIOMETER A/C TEMP
X-052 A/C SWITCH
X-051 A/C SWITCH ILLUMINATION
X-060 ADIC CN1
X-102 HYDR AUXILIARY ENABLE SWITCH
X-093 ROAD/WORK MODE SWITCH
X-085 DECLUTCH BY SERVICE BRAKE ENABLE
X-067 STEERING MODE SELECTOR SWITCH
X-055 RADIO
X-056 RADIO
X-061 ADIC CN2
X-045 A/C UNIT
X-082 DISPLAY ENTER/HOME
X-083 DISPLAY PAGE UP/DOWN
X-094 BATTERY ISOLATOR SWITCH
X-077 BOOM WORKING LIGHT SWITCH
X-071 REAR WORKING LIGHTS SWITCH
X-070 FRONT WORKING LIGHTS SWITCH
X-097 LLMC DISABLE SWITCH
X-072 ROTATING BEACON LIGHT SWITCH
X-073 ROOF WIPER MOTOR SWITCH
X-049 JOYSTICK 2
X-048 JOYSTICK 1
X-057 SEAT SWITCH & AIR SUSPENSION
X-031_S ROOF INTERCONNECT
X-037 FRONT AUXILIARY PRESS. RELEASE SWITCH
X-080 BOOM POWER SOCKET SWITCH
X-088 COOLING REVERSIBLE FAN SWITCH
X-038 REAR HYDRAULIC AUXILIARY SWITCH
X-053A CIGAR LIGHTER
X-053 CIGAR LIGHTER
X-140/31 POWER SOCKET 25A
X-140/30 POWER SOCKET
X-941_P ENGINE BULKHEAD
X-943_P CHASSIS BULKHEAD
X-942_P CHASSIS BULKHEAD
X-221 BRAKE FLUID LEVEL
X-221A BRAKE FLUID LEVEL
X-201 FRONT WIPER MOTOR
X-173 WIPER DIODE MODULE
X-045 A/C UNIT
X-054 THERMOSTAT
X-065 PEDAL BRAKE SWITCH
X-112 ELECTRONIC FOOT THROTTLE
X-058A FAN MOTOR
X-058 RESISTOR
X-404 FUSE HOLDER
X-030 DIAGNOSTIC CONNECTOR
X-400 FUSE HOLDER
X-401 FUSE HOLDER
X-402 RELAY MODULE
X-403 UCM AND IGNITION RELAY
X-954 A/C FUSE MODULE
51546954_EN 28/11/2018
55.1 [55.100] / 278
X-954A A/C FUSE MODULE
X-405 A/C RELAY MODULE
X-980-2 LLMC CUT BYPASS
X-980-1 LLMC CUT BYPASS
X-046 A/C ACTUATOR
X-895 DIODE MODULE
X-091 FLASHER UNIT
X-034 WIPER TIMER CONNECTOR
X-091A UCM3 CN1A
X-091B UCM3 CN1B
X-092A UCM3 CN2A
X-092B UCM3 CN2A
X-093A UCM3 CN3A
X-093B UCM3 CN3A
X-089 TRANSMISSION CONTROL UNIT
X-076 HAZARD WARNING SWITCH
X-075 5TH FRONT HYDR AUXILIARY SWITCH
X-086 CONTINUOUS FLOW AUX SWITCH
X-092 RIDE CTRL/BOOM FLOAT SWITCH
X-012 MULTIFUNCTION LEVER FRONT AND REAR WIPER
X-427A IGNITION SWITCH
X-427B IGNITION KEY SWITCH
X-062 SHUTTLE LEVER
X-063 MULTIFUNCTION LEVER (LIGHTS AND HORN)
X-094A UCM3 CN4A
X-094B UCM3 CN4A
X-090 TELEMATICS
X-191 TELEMATICS DIAGNOSTICS
X-121 POWER TERMINAL
X-123A POWER TERMINAL
X-940_P CAB-TRANSMISSION BULKHEAD
X-126 MANUAL/SEMI AUTO GEAR SWITCH
X-098 SEAT HEATING SWITCH
51546954_EN 28/11/2018
55.1 [55.100] / 279
Wire connectors - Component localization - Main cab harness

51546954_EN 28/11/2018
55.1 [55.100] / 280
LEIL18TLH0909H 1
51546954_EN 28/11/2018
55.1 [55.100] / 281
X-059 FAN SWITCH
X-050 POTENTIOMETER A/C TEMP
X-052 A/C SWITCH
X-051 A/C SWITCH ILLUMINATION
X-060 ADIC CN1
X-102 HYDR AUXILIARY ENABLE SWITCH
X-093 ROAD/WORK MODE SWITCH
X-126 MANUAL/SEMI AUTO GEAR SWITCH
X-085 DECLUTCH BY SERVICE BRAKE ENABLE
X-067 STEERING MODE SELECTOR SWITCH
X-055 RADIO
X-056 RADIO
X-061 ADIC CN2
X-045 DRIVE STEPPER MOTOR
X-082 DISPLAY NAVIGATION ENTER/HOME
X-083 DISPLAY NAVIGATION UP/DOWN
X-094 BATTERY ISOLATOR SWITCH
X-077 BOOM LIGHT SWITCH
X-071 REAR WORKLIGHT SWITCH
X-087 PARK BRAKE SWITCH
X-070 FRONT WORK LIGHT SWITCH
X-097 LLMC DISABLE SWITCH
X-072 BEACON LIGHT SWITCH
X-073 ROOF WIPER SWITCH
X-049 JOYSTICK 2
X-048 JOYSTICK 1
X-057 SEAT SW AND AIR SUSPENSION
X-031_S CAB - ROOF INTERCONNECT
X-037 FRONT AUXILIARY PRESS. RELEASE SWITCH
X-080 BOOM SOCKET SWITCH
X-088 COOLING FAN REV SWITCH
X-038 REAR HYDRAULIC AUXILIARY SWITCH
X-053A CIGAR LIGHTER
X-053 CIGAR LIGHTER
X-213A CAB GROUND 1
X-952 CAB GROUND 1
X-140/31 POWER SOCKET 25A
X-140/30 POWER SOCKET
X-941_P CAB - ENGINE BULKHEAD
X-943_P CAB - CHASSIS BULKHEAD
X-942_P CAB - CHASSIS BULKHEAD
X-221 BRAKE FLUID LEVEL
X-221A BRAKE FLUID LEVEL
X-201 FRONT WIPER MOTOR
X-173 WIPER DIODE MODULE
X-054 THERMOSTAT
X-065 PEDAL BRAKE SWITCH
X-112 FOOT THROTTLE SENSOR SWITCH
X-058A FAN MOTOR
X-058 RESISTOR
X-404 FUSE MODULE
X-030 DIAGNOSTIC CONNECTOR
X-400 FUSE HOLDER
X-401 FUSE HOLDER
X-402 MINI RELAY MODULE
51546954_EN 28/11/2018
55.1 [55.100] / 282
X-403 UCM AND IGNITION RELAY
X-954 A/C UNIT FUSE
X-954A A/C RELAY FUSE
X-405 FAN - 4TH SPEED UNIT RELAY
X-980-2 LLMC BYPASS INDICATOR
X-980-1 LLMC BYPASS INDICATOR
X-046 A/C STEPPER MOTOR 12/24V
X-895 DIODE MODULE
X-091 FLASHER UNIT
X-034 TIMER CIRCUIT FOR FRONT AND REAR WIPER
X-091A UCM (UNIVERSAL CONTROL MODULE)
X-091B UCM (UNIVERSAL CONTROL MODULE)
X-089 TRANSMISSION CONTROL UNIT
X-076 HAZARD WARNING SWITCH
X-075 5TH FRONT HYDR AUXILIARY
X-086 CONTINUOUS AUX FLOW SWITCH
X-092 RIDE CTRL/BOOM FLOAT SWITCH
X-012 MULTIFUNCTION LEVER FRONT AND REAR WIPER
X-427A IGNITION SWITCH
X-427B IGNITION KEY SWITCH
X-019 SHUTTLE LEVEL
X-063 MULTIFUNCTION LEVER (LIGHTS AND HORN)
X-090 TELEMATICS PREDISPOSITION
X-191 TELEMATICS DIAGNOSTICS
X-132 CAB GROUND 2
X-003 CAB GROUND 2
X-130 CAB GROUND 2
X-121 POWER TAP
X-122 UCM RELAY
X-124 POWER TAP
X-123A POWER TAP
X-120 POWER TAP
X-940_P CAB - TRANSMISSION BULKHEAD
X-096 AUTOMATIC GREASE LUBRICATION SWITCH
51546954_EN 28/11/2018
55.1 [55.100] / 283
Wire connectors - Component localization - Battery cable and

ground cable
51546954_EN 28/11/2018
55.1 [55.100] / 284
LEIL17TLH1447H 1
51546954_EN 28/11/2018
55.1 [55.100] / 285
X-021_S POWER INTERFACE WITH FUSEMODULE
X-007 GND UCM
X-006 GND UCM
51546954_EN 28/11/2018
55.1 [55.100] / 286
Wire connectors - Component localization - Battery cable and

ground cable
51546954_EN 28/11/2018
55.1 [55.100] / 287
LEIL17TLH1447H 1
51546954_EN 28/11/2018
55.1 [55.100] / 288
X-021_S BOOM FLOAT/RIDE CONTROL JUMPER
X-029 CAB PWR
X-001 CAB GROUND 2
X-007 GND UCM
X-006 GND UCM
51546954_EN 28/11/2018
55.1 [55.100] / 289
Wire connectors - Component localization - Work, road and boom

lights harness
Front and rear road lights
LEIL17TLH1459FB 1
X-014 REAR ROAD LIGHTS
X-020 FRONT LIGHT
X-016-1 GND ROAD LIGHT
X-016-2 LOW BEAM LAMP
X-016-3 HIGH BEAM LAMP
X-016-4 POSITION LAMP
X-016-5 TURN LAMP
51546954_EN 28/11/2018
55.1 [55.100] / 290
Front and right road LED lights / Pick-up hitch work LED light
LEIL17TLH1452FB 2
X-020 FRONT LIGHT
X-016-5 TURN LAMP
X-104_P-1 CHASSIS-LIGHTS JUMPER INTERC
X-081 RH FRONT WORK LED LIGHT (CH) OPT
X-074 PICK-UP HITCH LED WORK LIGHT CON
51546954_EN 28/11/2018
55.1 [55.100] / 291
Boom lights
LEIL17TLH1453FB 3
X-011A LH BOOM LIGHT
X-011B RH BOOM LIGHT
X-011_P BOOM WORK LIGHT
51546954_EN 28/11/2018
55.1 [55.100] / 292
Wire connectors - Component localization - Work, road and boom

lights harness
Front and rear road lights
LEIL17TLH1459FB 1
X-014 REAR ROAD LIGHTS
X-020 FRONT LIGHT
X-016-5 TURN LAMP
51546954_EN 28/11/2018
55.1 [55.100] / 293
Front and right road LED lights / Pick-up hitch work LED light
LEIL17TLH1452FB 2
X-020 FRONT LIGHT
X-016-5 TURN LAMP
X-074 PICK-UP HITCH LED WORK LIGHT CON
51546954_EN 28/11/2018
55.1 [55.100] / 294
Boom lights
LEIL17TLH1453FB 3
X-011A LH BOOM LIGHT
X-011B RH BOOM LIGHT
X-011_P BOOM WORK LIGHT
51546954_EN 28/11/2018
55.1 [55.100] / 295
Wire connectors - Component localization - Cold starting harness

LEIL17TLH1461F 1
X-429 FUEL HEATER
X-430 FUEL HEATER
X-422_P ENG.H. / FUEL PREF. HEATER INTERC
X-228 GROUND FUEL FILTER/PREFILTER HEATER
X-431 GRID HEATER
X-222 87 GRID HEATER RELAY
X-921 COLD START FUSE
X-217 +12 GRID HEATER
X-432 GRID HEATER
X-229 GROUND GRID HEATER
51546954_EN 28/11/2018
55.1 [55.100] / 296
Wire connectors - Component localization - Cold starting harness

LEIL17TLH1461F 1
X-429 FUEL HEATER
X-430 FUEL HEATER
X-422_P ENG.H. / FUEL PREF. HEATER INTERC
X-228 GROUND FUEL FILTER/PREFILTER HEATER
X-431 GRID HEATER
X-222 87 GRID HEATER RELAY
X-921 COLD START FUSE
X-217 +12 GRID HEATER
X-432 GRID HEATER
X-229 GROUND GRID HEATER
51546954_EN 28/11/2018
55.1 [55.100] / 297
Wire connectors - Component localization - Ride control harness

LEIL18TLH0748F 1
X-123 PRESSURE SWITCH TILT DOWN
X-119 PRESSURE SWITCH TILT UP
X-118 PRESSURE SWITCH BOOM LOWER
X-703 RIDE CONTROL VALVE A
X-015A_P BOOM FLOAT/RIDE CONTROL JUMPER
51546954_EN 28/11/2018
55.1 [55.100] / 298
Wire connectors - Component localization - Ride control harness

LEIL18TLH0912F 1
X-703 BOOM FLOAT VALVE
X-704 BOOM RIDE VALVE
X-021_P BOOM FLOAT/RIDE CONTROL JUMPER
51546954_EN 28/11/2018
55.1 [55.100] / 299
Wire connectors - Component localization - Boom float harness

LEIL18TLH0749F 1
X-015A_P BOOM FLOAT/RIDE CONTROL JUMPER
X-720 BOOM LOWERING PRESSURE SENSOR
X-721 BOOM RISING PRESSURE SENSOR
X-711 BOOM FLOAT VALVE A
X-712 BOOM RIDE VALVE B
51546954_EN 28/11/2018
55.1 [55.100] / 300
Wire connectors - Component localization - Boom float harness

LEIL18TLH0911F 1
X-021_P BOOM FLOAT/RIDE CONTROL JUMPER
X-703 BOOM FLOAT VALVE
X-704 BOOM RIDE VALVE
51546954_EN 28/11/2018
55.1 [55.100] / 301
Wire connectors - Component localization - 4th/5th service on boom

LEIL17TLH1457FB 1
X-202-1 BOOM SOCKET REELING
X-200 BOOM CABLE REELING
X-203 BOOM SOLENOID VALVE
51546954_EN 28/11/2018
55.1 [55.100] / 302
Wire connectors - Component localization - 4th/5th service on boom

LEIL17TLH1457FB 1
X-200_S BOOM CABLE REELING
X-203 BOOM SOLENOID VALVE
51546954_EN 28/11/2018
55.1 [55.100] / 303
Wire connectors - Component localization - Auxiliary pressure

release harness
LEIL17TLH1456FB 1
X-716.P AUX. PRESS RELEASE
X-718 AUX PRESS REL. SOLEN.VALVE A
X-719 AUX PRESS REL. SOLEN.VALVE B
51546954_EN 28/11/2018
55.1 [55.100] / 304
Wire connectors - Component localization - Auxiliary pressure

release harness
LEIL17TLH1456FB 1
X-716_P AUX. PRESS RELEASE
X-718 AUX PRESS REL. SOLEN.VALVE A
X-719 AUX PRESS REL. SOLEN.VALVE B
51546954_EN 28/11/2018
55.1 [55.100] / 305
Wire connectors - Component diagram 00 Connector X-000 to X-009

X-001 - MAIN CAB GROUND 2 (GND-006) [ STUD-GND-006] (84163398) (Plug)
84163398 1
84163398
Pin From Wire Description Color-Size Frame
1 X-007 (Plug) pin 1 - GND GB-1701 HOUSING CONTROLLER BK - 2.5 SHEET 08 SH08 - GROUNDING, MAIN CAB
UCM [A-002] (47365222) GND
1 X-006 (Plug) pin 1 - GND GB-1701A HOUSING CONTROLLER BK - 2.5 SHEET 08 SH08 - GROUNDING, MAIN CAB
UCM [A-002] (47365222) GND
47663140 2
47663140
1 X-091 (Receptacle) pin C7 CA-1540 GND-FLASHER UNIT BK - 1.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
- FLASHER UNIT [A-004]
(87699386)
- FLASHER UNIT [A-004]
(87699386)
51546954_EN 28/11/2018
55.1 [55.100] / 306
87616195 3
87616195
1 SP-0068-P-X CA-0068 UCM-GND CAB BK - 6.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
X-004A_S - HORN [ H-004] (87581782) (Receptacle)
87581782 4
87581782
1 X-943_S (Receptacle) pin D1 CH-1214 HORN-RELAY WH - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
- CAB - CHASSIS BULKHEAD AND CIGAR LIGHTER
(84551847)
X-005 - NUMBER PLATE LIGHT [ E-005] (82012083) (Plug)
82012083 5
82012083
51546954_EN 28/11/2018
55.1 [55.100] / 307

1 X-019_P (Plug) pin 1 - PL-1212A + NUMBER PLATE LIGHT YE - 1.0 SHEET 21 SH21 - ROAD LIGHTS
CHASSIS-PLATE LIGHT
INTERC. (87696073)
2 X-019_P (Plug) pin 2 - PL-1301A GND- NUMBER PLATE BK - 1.0 SHEET 21 SH21 - ROAD LIGHTS
CHASSIS-PLATE LIGHT LIGHT
INTERC. (87696073)
X-006 - GND UCM [ A-002] (47365222) (Plug)
47365222 6
47365222
1 X-001 (Plug) pin 1 - MAIN GB-1701A HOUSING CONTROLLER BK - 2.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
CAB GROUND 2 (GND-006) GND amp; CUT OFF VALVES
[STUD-GND-006] (84163398)
X-007 - GND UCM [ A-002] (47365222) (Plug)
47365222 7
47365222
1 X-001 (Plug) pin 1 - MAIN GB-1701 HOUSING CONTROLLER BK - 2.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
CAB GROUND 2 (GND-006) GND amp; CUT OFF VALVES
[STUD-GND-006] (84163398)
51546954_EN 28/11/2018
55.1 [55.100] / 308
X-008 - REAR AXLE SENSOR [ B-012] (47564764) (Receptacle)
47564764 8
47564764
A X-942_S (Receptacle) pin CH-1183 UCM-REAR AXLE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
AA3 - CAB - CHASSIS SENSOR THROTTLE, LOAD SENSOR
BULKHEAD (84254835)
B X-942_S (Receptacle) pin CH-1018 REAR AXLE SENSOR OR - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
AA4 - CAB - CHASSIS THROTTLE, LOAD SENSOR
BULKHEAD (84254835)
C X-946 (Plug) pin 1 - CHASSIS CH-1185 GND-REAR AXLE BK - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
GROUND 2 (GND-004) SENSOR THROTTLE, LOAD SENSOR
[STUD-GND-004] (84426139)
X-009 - FRONT AXLE SENSOR [ B-013] (47564764) (Receptacle)
47564764 9
47564764
A X-942_S (Receptacle) pin CH-1186 UCM-FRONT AXLE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
AA5 - CAB - CHASSIS SENSOR THROTTLE, LOAD SENSOR
BULKHEAD (84254835)
B X-942_S (Receptacle) pin CH-1019 FRONT AXLE SENSOR OR - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
AA6 - CAB - CHASSIS THROTTLE, LOAD SENSOR
BULKHEAD (84254835)
C X-947 (Plug) pin 1 - CHASSIS CH-1189 GND-FRONT AXLE BK - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
[STUD-GND-003] (84426139)
51546954_EN 28/11/2018
55.1 [55.100] / 309
X-011_P - BOOM WORK LIGHT (87694110) (Plug)
87694110 10
87694110
1 X-011A (Receptacle) pin 2 BL-1220A LEFT BOOM LIGHT YE - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- LH BOOM LIGHT [E-008] SOCKET, TRAILER SOCKET
(82012083)
2 X-011B (Receptacle) pin 2 BL-1220B RIGHT BOOM LIGHT YE - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- RH BOOM LIGHT [E-007] SOCKET, TRAILER SOCKET
(82012083)
3 X-011B (Receptacle) pin 1 BL-1222 GND RIGHT BOOM LIGHT BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
(82012083)
4 X-011A (Receptacle) pin 1 BL-1223 GND LEFT BOOM LIGHT BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
(82012083)
X-015A_P - BOOM FLOAT/RIDE CONTROL JUMPER (87597756) (Receptacle)
87597756 11
87597756
1 X-720 (Receptacle) pin BJ-1094 BOOM LOWERING YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
C - BOOM LOWERING PRESSURE SENSOR CONTROL HANDLE & amp; VALVES
PRESSURE SENSOR [B-037]
(84078681)
2 X-721 (Receptacle) pin C - BJ-1095 BOOM RISING YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
BOOM RISING PRESSURE PRESSURE SENSOR CONTROL HANDLE & amp; VALVES
SENSOR [B-038] (84078681)
3 X-123 (Plug) pin 1 - PRESS BJ-1573 TILT DOWN PRESS SW YE - 0.75 SHEET 15 SH15 - (UCM) PARK BRAKE &
SW TILT DOWN [B-039] SIGNAL amp; CUT OFF VALVES
(82012083)
4 SP-1075-P-X BJ-1075 RIDE CTRL SOLENOID WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
POWER CONTROL HANDLE & amp; VALVES
5 Not Used
6 X-118 (Plug) pin 2 - PRESS BJ-1076 RIDE CTRL PRESS. SW. BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
SW BOOM LOWER [B-041] GND CHASSIS AND ROOF
(82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 310

7 SP-1096E-P-X BJ-1096E + BOOM PRESSURE PK - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
SENSORS CONTROL HANDLE & amp; VALVES
8 SP-1503A-P-X BJ-1503 RIDE CTRL SOLENOID BK - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
RETURN CONTROL HANDLE & amp; VALVES
8 SP-1503C-P-X BJ-1503C BOOM FLOAT/RIDE GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
VALVE NEGATIVE CONTROL HANDLE & amp; VALVES
9 SP-1097E-P-X BJ-1097E GND SIGNAL BOOM BL - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
PRESSURE SENSORS CONTROL HANDLE & amp; VALVES
X-015A_S - BOOM FLOAT/RIDE CONTROL JUMPER (47401066) (Receptacle)
47401066 12
47401066
1 X-942_S (Receptacle) pin CH-1094 BOOM LOWERING YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
BB1 - CAB - CHASSIS PRESS. SENSOR SIGNAL CONTROL HANDLE & amp; VALVES
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-1095 BOOM RISING YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
BB2 - CAB - CHASSIS PRESS.SENSOR SIGNAL CONTROL HANDLE & amp; VALVES
BULKHEAD (84254835)
3 X-942_S (Receptacle) pin CH-1573 RIDE CONTROL PRESS YE - 0.75 SHEET 15 SH15 - (UCM) PARK BRAKE &
BA1 - CAB - CHASSIS SWITCH SERIES amp; CUT OFF VALVES
BULKHEAD (84254835)
4 X-942_S (Receptacle) pin CH-1075B UCM-BOOM FLOAT/RIDE WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
AB1 - CAB - CHASSIS VALVE CONTROL HANDLE & amp; VALVES
BULKHEAD (84254835)
5 Not Used
6 X-947 (Plug) pin 1 - CHASSIS CH-1076 GND RIDE CONTROL BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
GROUND 1 (GND-003) VALV CHASSIS AND ROOF
[STUD-GND-003] (84426139)
7 SP-1096-P-X CH-1096E + BOOM PRESSURE PK - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
SENSORS CONTROL HANDLE & amp; VALVES
8 X-942_S (Receptacle) pin CH-1503C RIDE CTR/BOOM FLT GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
BC6 - CAB - CHASSIS NEGATIVE CONTROL HANDLE & amp; VALVES
BULKHEAD (84254835)
9 SP-1097-P-X CH-1097E GND SIGNAL BOOM BL - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
PRESSURE SENSORS CONTROL HANDLE & amp; VALVES
51546954_EN 28/11/2018
55.1 [55.100] / 311
X-019_P - CHASSIS-PLATE LIGHT INTERC. (87696073) (Plug)
87696073 13
87696073
1 X-005 (Plug) pin 1 - NUMBER PL-1212A + NUMBER PLATE LIGHT YE - 1.0 SHEET 21 SH21 - ROAD LIGHTS
PLATE LIGHT [E-005]
(82012083)
2 X-005 (Plug) pin 2 - NUMBER PL-1301A GND- NUMBER PLATE BK - 1.0 SHEET 21 SH21 - ROAD LIGHTS
PLATE LIGHT [E-005] LIGHT
(82012083)
X-020_P - TRAILER BRAKE JUMPER TO CHASSIS (87696073) (Plug)
87696073 14
87696073
1 X-103 (Receptacle) pin 5 - TB-2003 TRAILER BRAKE ISO7638 WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
TRAILER BRAKE (87332093) CONNECTOR amp; CUT OFF VALVES
2 X-103 (Receptacle) pin 3 - TB-1253 GND-TRAILER BRAKE BK - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
TRAILER BRAKE (87332093) ISO7638 CONNECTOR amp; CUT OFF VALVES
51546954_EN 28/11/2018
55.1 [55.100] / 312
X-020_S - CHASSIS TO TRAILER BRAKE JUMPER (87708145) (Receptacle)
87708145 15
87708145
1 X-943_S (Receptacle) pin B2 CH-2003 TRAILER BRAKE ISO7638 WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CAB - CHASSIS BULKHEAD CONNECTOR amp; CUT OFF VALVES
(84551847)
2 X-946 (Plug) pin 1 - CHASSIS CH-1253 GND-TRAILER BRAKE BK - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
GROUND 2 (GND-004) ISO7638 CONNECTOR amp; CUT OFF VALVES
[STUD-GND-004] (84426139)
X-021_P - POWER INTERFACE WITH FUSEMODULE (87696636) (Plug)
87696636 16
87696636
1 X-926 (Plug) pin 1 - PDU EP-045 CAB PWR RD - 25.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
BOX - CAB FUSE [Z-001]
(84207856)
51546954_EN 28/11/2018
55.1 [55.100] / 313
X-021_S - POWER INTERFACE WITH FUSEMODULE (84153320) (Plug)
84153320 17
84153320
1 X-029 (Plug) pin 1 - CA-045 CAB PWR RD - 25.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
POWER TERMINAL [W-001]
(84138833)
X-031_P - CAB - ROOF INTERCONNECT (84165870) (Plug)
84165870 18
84165870
1 X-043-2 (Receptacle) pin RC-1155 RADIO-RH SPEAKER BK - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
1 - RH SPEAKER [H-001] AND CIGAR LIGHTER
(87691425)
2 X-043-1 (Plug) pin 1 - RH RC-1156 RADIO-RH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
SPEAKER [H-001] (87680382) AND CIGAR LIGHTER
3 X-036 (Receptacle) pin 3 RC-1160 (31b) ROOF WIPER WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- ROOF WIPER MOTOR MOTOR (WIPER & amp; WASHER)
[M-005] (87688719)
4 X-036 (Receptacle) pin 2 RC-1162 (53) ROOF WIPER OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
[M-005] (87688719)
5 Not Used
6 SP-1043-P-X RC-1043 RIGHT-HAND FRONT VT - 2.5 SHEET 22 SH22 - WORK LIGHTS, DOME
WORK LIGHT LAMP AND BEACON LAMP
7 SP-1045-P-X RC-1045 REAR WORK LIGHT VT - 2.5 SHEET 22 SH22 - WORK LIGHTS, DOME
LAMP AND BEACON LAMP
8 X-044-2 (Receptacle) pin RC-1157 RADIO-LH SPEAKER BK - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
1 - LH SPEAKER [H-002] AND CIGAR LIGHTER
(87691425)
9 X-044-1 (Plug) pin 1 - LH RC-1158 RADIO-LH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
10 X-039 (Receptacle) pin 5 RC-1035 (PARCKING) REAR OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- REAR WIPER MOTOR WIPER MOTOR (WIPER & amp; WASHER)
[M-003] (87688719)
51546954_EN 28/11/2018
55.1 [55.100] / 314

11 X-039 (Receptacle) pin 2 RC-1166 (PWR) REAR WIPER WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- REAR WIPER MOTOR MOTOR (WIPER & amp; WASHER)
[M-003] (87688719)
12 Not Used
13 X-040A (Receptacle) pin RC-1153 DOME LAMP RD - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
1 - DOME LAMP [E-006] LAMP AND BEACON LAMP
(87691425)
14 X-035 (Receptacle) pin 1 - RC-1150 BEACON LIGHT- SW WH - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
ROTATING BEACON [E-017] LAMP AND BEACON LAMP
(87691950)
15 X-036 (Receptacle) pin 5 RC-1034 (53a) ROOF WIPER OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
[M-005] (87688719)
X-031_S - ROOF INTERCONNECT (87691927) (Receptacle)
87691927 19
87691927
1 X-055 (Receptacle) pin 3 - CA-1155 RADIO-RH SPEAKER BR - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
RADIO [A-006] (87709371) AND CIGAR LIGHTER
2 X-055 (Receptacle) pin 4 - CA-1156 RADIO-RH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
3 X-073 (Receptacle) pin 4 CA-1160 ROOF WIPER - SW WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- ROOF WIPER MOTOR (WIPER & amp; WASHER)
SWITCH [S-006] (84819781)
4 X-073 (Receptacle) pin 5 CA-1162 ROOF WIPER - SW OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- ROOF WIPER MOTOR (WIPER & amp; WASHER)
SWITCH [S-006] (84819781)
5 Not Used
6 X-070 (Receptacle) pin 6 - CA-1043 RIGHT-HAND FRONT VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
FRONT WORKING LIGHTS WORK LIGHT LAMP AND BEACON LAMP
SWITCH [S-010] (84819781)
7 X-071 (Receptacle) pin 6 - CA-1045 REAR WORK VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
REAR WORKLIGHT SWITCH LIGHTS-SWITCH LAMP AND BEACON LAMP
[S-005] (84819781)
8 X-055 (Receptacle) pin 5 - CA-1157 RADIO-LH SPEAKER BK - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
9 X-055 (Receptacle) pin 6 - CA-1158 RADIO-LH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
10 SP-1030-P-X CA-1030A + REAR WIPER MOTOR OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
(WIPER & amp; WASHER)
11 X-034 (Receptacle) pin 1 - CA-1166 TIMER-REAR WIPER WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
WIPER TIMER CONNECTOR MOTOR (WIPER & amp; WASHER)
[A-009] (87733594)
12 Not Used
13 SP-1059-P-X CA-1059A FUSE-DOME LAMP RD - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
14 X-072 (Receptacle) pin 3 - CA-1150 BEACON LIGHT- SW WH - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
ROTATING BEACON LIGHT LAMP AND BEACON LAMP
SWITCH [S-003] (84819781)
15 SP-1079-P-X CA-1079A FUSE-ROOF WIPER OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
MOTOR (WIPER & amp; WASHER)
51546954_EN 28/11/2018
55.1 [55.100] / 315
X-032_E - ECM FLASHING ONLY FOR PROTO (87696093) (Receptacle)
87696093 20
87696093
1 X-911 (Receptacle) pin 71 - EN-5421 CAN-H#1 YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
2 X-911 (Receptacle) pin 95 - EN-5422 CAN-L#1 GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
X-033_E - CONTROLLER NETWORK CC (87696093) (Receptacle)
87696093 21
87696093
1 SP-211-P-X DX-5424 CAN-H YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
2 SP-212-P-X DX-5423 CAN-L GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
X-033_P - CAB ROOF-LH FRONT WORK LED LIGHT (87687244) (Receptacle)
87687244 22
87687244
51546954_EN 28/11/2018
55.1 [55.100] / 316

1 SP-1148-P-X RJ-1148 GND-FRONT WORK LED BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
LIGHT (CAB) LAMP AND BEACON LAMP
2 SP-1043A-P-X RJ-1043B + LH FRONT WORK & VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
LED LIGHT (CAB) LAMP AND BEACON LAMP
X-033_S - CAB ROOF-LH FRONT WORK LIGHT (82012083) (Plug)
82012083 23
82012083
X-033_S-1 - LH FRONT WORK LIGHT (82012085) (Plug)
82012085 24
82012085
1 X-079 (Plug) pin 1 - ROOF RC-1148 GND-FRONT WORK LED BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND 2 (GND-008) LIGHT (CAB) LAMP AND BEACON LAMP
(84140737)
X-033_S-2 - LH FRONT WORK LIGHT (82012085) (Plug)
82012085 25
82012085
51546954_EN 28/11/2018
55.1 [55.100] / 317

1 SP-1043-P-X RC-1043B + RIGHT-HAND FRONT VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
X-04B_S - HORN [ H-004] (87581782) (Receptacle)
87581782 26
87581782
1 X-947 (Plug) pin 1 - CHASSIS CH-1215 GND-HORN BK - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
GROUND 1 (GND-003) AND CIGAR LIGHTER
[STUD-GND-003] (84426139)
X-095_P - INTERFACE PICK-UP HITCH LED WORK (48077530) (Receptacle)
48077530 27
48077530
1 X-074 (Receptacle) pin PH-2036 REAR LED WORK VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
2 - PICK-UP HITCH LED LIGHTS LAMP AND BEACON LAMP
WORK LIGHT CON [E-018]
(82012083)
2 X-074 (Receptacle) pin PH-3025 REAR LED WORK BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
1 - PICK-UP HITCH LED LIGHTS GND LAMP AND BEACON LAMP
(82012083)
X-095_S - INTERFACE PICK-UP HITCH LED WORK (48006504) (Plug)

1 X-942_S (Receptacle) pin CH-2036 REAR LED WORK VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
BC8 - CAB - CHASSIS LIGHTS LAMP AND BEACON LAMP
BULKHEAD (84254835)
2 X-946 (Plug) pin 1 - CHASSIS CH-3025 CH-3025 BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND 2 (GND-004) LAMP AND BEACON LAMP
[STUD-GND-004] (84426139)
51546954_EN 28/11/2018
55.1 [55.100] / 318
X-100_P - AUTOMATIC GREASE LUBRICATION PUM (87691924) (Receptacle)
87691924 28
87691924
X-100_S - AUTOMATIC GREASE LUBRICATION PUM (87688719) (Plug)
87688719 29
87688719
1 X-943_S (Receptacle) pin C5 CH-1622 GREEN LIGHT RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
- CAB - CHASSIS BULKHEAD AUTOMATIC GREASE LUBRICATION
(84551847) LUBRICATION
2 X-943_S (Receptacle) pin C6 CH-1623 INPUT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
- CAB - CHASSIS BULKHEAD GREASE LUBRICATION LUBRICATION
(84551847)
3 X-943_S (Receptacle) pin C7 CH-1624 RED LIGHT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
(84551847)
4 X-943_S (Receptacle) pin C2 CH-1621D + 15 AUTOMATIC RD - 1.0 SHEET 31 SH31 - AUTOMATIC GREASE
(84551847)
5 X-945 (Plug) pin 1 - CHASSIS CH-1219 GND-AUTOMATIC BK - 1.0 SHEET 31 SH31 - AUTOMATIC GREASE
GROUND 2 (GND-004) GREASE LUBRICATION LUBRICATION
[STUD-GND-004] (84426139) PUMP CONTROLLER
51546954_EN 28/11/2018
55.1 [55.100] / 319
X-101_P - FRONT AUX. PRESS. RELEASE INTERF (87695567) (Receptacle)
87695567 30
87695567
1 X-099 (Plug) pin 2 - FRONT AJ-1597 FRONT AUX PRESS. YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
AUX. PRESS. RELEASE RELEASE SW. (ON) AUXILIARY
EXTERN [S-041] (84062580)
2 X-099 (Plug) pin 1 - FRONT AJ-2102B +5V SENSOR SUPPLY PK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
AUX. PRESS. RELEASE (5VREF3) AUXILIARY
EXTERN [S-041] (84062580)
X-101_S - FRONT AUX. PRESS. RELEASE INTERF (87708145) (Plug)
87708145 31
87708145
1 X-942_S (Receptacle) pin CH-1597 FRONT AUX PRESS. YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
BD6 - CAB - CHASSIS RELEASE SW. (ON) AUXILIARY
BULKHEAD (84254835)
2 SP-1096-P-X CH-2102B +5V SENSOR SUPPLY PK - 0.5 SHEET 17 SH17 - (UCM) HYDRAULIC
(5VREF3) AUXILIARY
51546954_EN 28/11/2018
55.1 [55.100] / 320
X-104_P - CHASSIS-LIGHTS JUMPER INTERC. (87695567) (Plug)
87695567 32
87695567
X-104_P-1 - CHASSIS-LIGHTS JUMPER INTERC. (86500035) (Plug)
86500035 33
86500035
1 SP-1041-P-X FL-1038 RIGHT-HAND FRONT VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
WORK LED LIGHT LAMP AND BEACON LAMP
86500035 34
86500035
1 SP-1047-P-X FL-1047B GND RIGHT-HAND BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
FRONT WORK LED LAMP AND BEACON LAMP
LIGHT
51546954_EN 28/11/2018
55.1 [55.100] / 321
X-104_S - CHASSIS-JUMPER RH FRONT WORK LED (87708145) (Receptacle)
87708145 35
87708145
1 X-942_S (Receptacle) pin CH-1038 RIGHT-HAND FRONT VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
BC1 - CAB - CHASSIS WORK LED LIGHT LAMP AND BEACON LAMP
BULKHEAD (84254835)
2 X-948 (Plug) pin 1 - CHASSIS CH-1047 GND-RH FRONT WORK BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND 1 (GND-003) LED LIGHT LAMP AND BEACON LAMP
[STUD-GND-003] (84426139)
X-108_P - CONNECTOR ENGINE - COOLING FAN (5801939122) (Plug)
5801939122 36
5801939122
1 X-941_S (Receptacle) pin A8 EN-1190 UNIVERSAL CONTROL YE - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
- CAB - ENGINE BULKHEAD MODULE SIG. COOLING FAN & amp; RELAYS )
(84254836) -COOL.FAN LOWER
ENABLE
2 X-941_S (Receptacle) pin B1 EN-1191 UNIVERSAL CONTROL YE - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
- CAB - ENGINE BULKHEAD MODULE SIG.-COOL.FAN COOLING FAN & amp; RELAYS )
(84254836) LOW.REV.
3 Not Used
4 X-424 (Receptacle) pin 34 - EN-1105E ENABLE A/C CLUTCH YE - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
PDU CONNECTOR [Z-001] COOLING FAN & amp; RELAYS )
(47810763)
5 Not Used
6 X-941_S (Receptacle) pin A4 EN-2017 UNIVERSAL CONTROL YE - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
(84254836) UPPER ENAB.
7 X-941_S (Receptacle) pin B3 EN-1202 UNIVERSAL CONTROL YE - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
(84254836) UPPER REV.
51546954_EN 28/11/2018
55.1 [55.100] / 322
X-108_S - CONNECTOR ENGINE - COOLING FAN (84152563) (Receptacle)
84152563 37
84152563
1 X-245 (Receptacle) pin EC-1190 UCM-COOLING FAN#1 YE - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
13 - COOLING FAN ON/OFF RELAY COOLING FAN & amp; RELAYS )
POWER MODULE [Z-002]
(5801926231)
17 - COOLING FAN REVERSE RELAY COOLING FAN & amp; RELAYS )
(5801926231)
3 Not Used
4 X-245 (Receptacle) pin EC-1105E ENABLE A/C CLUTCH YE - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
16 - COOLING FAN COOLING FAN & amp; RELAYS )
(5801926231)
5 Not Used
(5801926231)
(5801926231)
X-10_P - BACKUP ALARM OPERATING MACHINE (87687244) (Receptacle)
87687244 38
87687244
1 X-10_S (Receptacle) pin BK-1232 BACKUP ALARM SIGNAL WH - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
2 - BACK-UP ALARM AND CIGAR LIGHTER
[H-VIRT-001] (87708145)
2 X-10_S (Receptacle) pin BK-1217 GND-BACK UP ALARM BK - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
[H-VIRT-001] (87708145)
51546954_EN 28/11/2018
55.1 [55.100] / 323
X-10_S - BACK-UP ALARM [ H-VIRT-001] (87708145) (Receptacle)
87708145 39
87708145
1 X-10_P (Receptacle) pin BK-1217 GND-BACK UP ALARM BK - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
2 - BACKUP ALARM AND CIGAR LIGHTER
OPERATING MACHINE
(87687244)
2 X-10_P (Receptacle) pin BK-1232 BACKUP ALARM SIGNAL WH - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
OPERATING MACHINE
(87687244)
X-117B.1 - TRAILER BRAKE PRESSURE SW [ B-022] (87581782) (Receptacle)
87581782 40
87581782
1 X-117_P (Receptacle) pin 1 - BP-1530 RAILER BRAKE YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
TRAILER BRAKE PRESSURE PRESSURE SW. -ADIC CLUSTER
SW. (87687244)
51546954_EN 28/11/2018
55.1 [55.100] / 324
87581782 41
87581782
1 X-117_P (Receptacle) pin 2 - BP-1531 RAILER BRAKE BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
TRAILER BRAKE PRESSURE PRESSURE SW CLUSTER
SW. (87687244)
X-117_P - TRAILER BRAKE PRESSURE SW. (87687244) (Receptacle)
87687244 42
87687244
1 X-117B.1 (Receptacle) pin 1 - BP-1530 RAILER BRAKE YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
SW [B-022] (87581782)
2 X-117B.2 (Receptacle) pin 1 - BP-1531 RAILER BRAKE BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
SW [B-022] (87581782)
51546954_EN 28/11/2018
55.1 [55.100] / 325
X-138.R - RESISTOR [ R-005] (87696093) (Receptacle)
87696093 43
87696093
1 X-943_S (Receptacle) pin D3 CH-1084 + RESISTOR OR - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CAB - CHASSIS BULKHEAD CONTROL HANDLE & amp; VALVES
(84551847)
2 X-138 (Receptacle) pin B - CH-1084A RESISTOR- BOOM RETR. OR - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
BOOM RETRACTED PROX. PROX. SW CONTROL HANDLE & amp; VALVES
SWITCH [B-015] (84074635)
X-140/30 - POWER SOCKET [ J-005] (87705127) (Receptacle)
87705127 44
87705127
1 X-401 (Receptacle) pin A5 CA-1044B + CAB POWER SOCKET RD - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
- FUSE HOLDER [Z-401] AND CIGAR LIGHTER
(48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 326
X-140/31 - POWER SOCKET 25A [ J-005] (87705127) (Receptacle)
87705127 45
87705127
1 X-952 (Plug) pin 1 - MAIN CA-1595 GND-CAB POWER BK - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
CAB GROUND 1 (GND-005) SOCKET AND CIGAR LIGHTER
[STUD-GND-005] (47663139)
X-200_P - BOOM CABLE REELING (87696073) (Plug)
87696073 46
87696073
1 X-202-1 (Receptacle) pin 1 BS-005 BOOM SOCKET REELING WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
- BOOM SOCKET REELING AUXILIARY
[J-002] (87581782)
2 X-202-2 (Receptacle) pin 1 BS-006 BOOM SOCKET REELING BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
[J-002] (87581782)
51546954_EN 28/11/2018
55.1 [55.100] / 327
X-218_P - CHASSIS-BOOM SOCKET INTERCON. (84190315) (Plug)
84190315 47
84190315
1 X-218A (Receptacle) pin 1 BS-001 BOOM SOCKET WH - 2.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- BOOM SOCKET [J-001] SOCKET, TRAILER SOCKET
(87581782)
2 X-218B (Receptacle) pin 1 BS-002 BOOM SOCKET BK - 2.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
(87581782)
X-422_P - ENG.H. / FUEL PREF.HEATER INTERC (87686736) (Plug)
87686736 48
87686736
A X-429 (Receptacle) pin A CS-6005A FUEL FILTER HEATER RD - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- FUEL HEATER [R-001] UNIT
(87679438)
B X-430 (Receptacle) pin A CS-6005B FUEL FILTER RD - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- FUEL HEATER [R-002] HEATER-RELAY UNIT
(87679438)
51546954_EN 28/11/2018
55.1 [55.100] / 328
X-422_S - ENG.H. / FUEL PREF.HEATER INTERC (87679438) (Plug)
87679438 49
87679438
A X-424 (Receptacle) pin 28 - EN-6005A FUEL PREFILTER WH - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
PDU CONNECTOR [Z-001] HEATER-RELAY UNIT
(47810763)
B X-424 (Receptacle) pin 42 - EN-6005B FUEL FILTER WH - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
PDU CONNECTOR [Z-001] HEATER-RELAY UNIT
(47810763)
X-716.P - AUX. PRESS RELEASE (84122359) (Plug)
84122359 50
84122359
1 X-718 (Receptacle) pin JP-1598 UCM-AUX PRESS REL. YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
1 - AUX PRESS REL. S.V.B AUXILIARY
SOLEN.VALVE A [Y-026]
(47414530)
2 X-718 (Receptacle) pin JP-1600 GND AUX PRESS REL. BL - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
SOLEN.VALVE A [Y-026]
(47414530)
3 X-719 (Receptacle) pin JP-1599 UCM-AUX PRESS REL. YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
SOLEN.VALVE B [Y-027]
(47414530)
4 X-719 (Receptacle) pin JP-1619 GND AUX PRESS REL. BL - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
SOLEN.VALVE B [Y-027]
(47414530)
51546954_EN 28/11/2018
55.1 [55.100] / 329
X-716.S - AUX. PRESS RELEASE (87695564) (Receptacle)
87695564 51
87695564
1 X-942_S (Receptacle) pin CH-1598 UCM-AUX PRESS REL. WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
BD2 - CAB - CHASSIS S.V.A AUXILIARY
BULKHEAD (84254835)
2 SP-1600-P-X CH-1600A GND AUX PRESS REL. BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
S.V.B AUXILIARY
3 X-942_S (Receptacle) pin CH-1599 UCM-AUX PRESS REL. WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
BD3 - CAB - CHASSIS S.V.B AUXILIARY
BULKHEAD (84254835)
4 SP-1600-P-X CH-1619 GND AUX PRESS REL. BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
S.V.B AUXILIARY
X-800_P - INJECTORS CYL 1 & 2 (87421341) (Plug)
87421341 52
87421341
1 X-803_2 (Plug) pin 1 - O_P_SVL22_I INJECTOR 2, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTOR (CYL.2) PIN 2 CYL.2
[Y-042] (47988479)
2 X-803_1 (Plug) pin 1 - O_P_SVH22_I INJECTOR 2 HIGH BANK - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTOR (CYL.2) PIN 1 2; CYL. 2
[Y-042] (47988479)
3 X-802_1 (Plug) pin 1 - O_P_SVL11_I INJECTOR 1, BANK 1, 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTOR (CYL.1) PIN 1 CYL.: CYL. 1.
[Y-041] (47988479)
INJECTOR (CYL.1) PIN 2 1; CYL.1
[Y-041] (47988479)
51546954_EN 28/11/2018
55.1 [55.100] / 330
X-800_S - INJECTORS CYL 1 & 2 (84131530) (Receptacle)
84131530 53
84131530
1 X-912 (Plug) pin 02 - ECU O_P_SVL22 INJECTOR 2, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 CYL.2
405 384)
2 X-912 (Plug) pin 26 - ECU O_P_SVH22 INJECTOR 2 HIGH BANK - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 2; CYL. 2
405 384)
3 X-912 (Plug) pin 73 - ECU O_P_SVL11 INJECTOR 1, BANK 1, 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 CYL.: CYL. 1.
405 384)
CORE ENGINE [A-001] (1 928 1; CYL.1
405 384)
87421341 54
87421341
[Y-044] (47988479)
2 X-805_1 (Plug) pin 1 - O_P_SVL12_I INJECTOR 2 BANK 1; 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTOR (CYL.4) PIN 1 CYL: CYL 4
[Y-044] (47988479)
[Y-043] (47988479)
4 X-804_2 (Plug) pin 1 - O_P_SVL21_I INJECTOR1, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTOR (CYL.3) PIN 2 CYL. 3
[Y-043] (47988479)
51546954_EN 28/11/2018
55.1 [55.100] / 331
84131530 55
84131530
405 384)
2 X-912 (Plug) pin 74 - ECU O_P_SVL12 INJECTOR 2 BANK 1; 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 CYL: CYL 4
405 384)
405 384)
4 X-912 (Plug) pin 01 - ECU O_P_SVL21 INJECTOR1, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 CYL. 3
405 384)
X-802_1 - INJECTOR (CYL.1) PIN 1 [ Y-041] (47988479) (Plug)
47988479 56
47988479
1 X-800_P (Plug) pin 3 - O_P_SVL11_I INJECTOR 1, BANK 1, 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTORS CYL 1 & 2 CYL.: CYL. 1.
(87421341)
51546954_EN 28/11/2018
55.1 [55.100] / 332
47988479 57
47988479
1 X-800_P (Plug) pin 4 - O_P_SVH11_I INJECTOR 1 HIGH BANK - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTORS CYL 1 & 2 1; CYL.1
(87421341)
47988479 58
47988479
INJECTORS CYL 1 & 2 2; CYL. 2
(87421341)
47988479 59
47988479
51546954_EN 28/11/2018
55.1 [55.100] / 333

1 X-800_P (Plug) pin 1 - O_P_SVL22_I INJECTOR 2, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTORS CYL 1 & 2 CYL.2
(87421341)
47988479 60
47988479
(87421341)
47988479 61
47988479
1 X-801_P (Plug) pin 4 - O_P_SVL21_I INJECTOR1, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTORS CYL 3 & 4 CYL. 3
(87421341)
51546954_EN 28/11/2018
55.1 [55.100] / 334
47988479 62
47988479
1 X-801_P (Plug) pin 2 - O_P_SVL12_I INJECTOR 2 BANK 1; 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTORS CYL 3 & 4 CYL: CYL 4
(87421341)
47988479 63
47988479
(87421341)
X-900_P - PLUG C (47706134) (Plug)
47706134 64
47706134
51546954_EN 28/11/2018
55.1 [55.100] / 335

1 Not Used
2 X-814 (Receptacle) pin 2 - GND GROUND - - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
FPT- EXHAUST FLAP [Y-046] UNIT
(5802051303)
3 X-814 (Receptacle) pin 1 - V_V_BATT +12 V - - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(5802051303)
4 Not Used
5 SP-0193-P-X B_D_CANL2 CONTROLLER AREA - - 0.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
NETWORK L 2 UNIT
6 SP-0194-P-X B_D_CANH2 CONTROLLER AREA - - 0.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
NETWORK H 2 UNIT
X-900_S - PLUG C (84152563) (Receptacle)
84152563 65
84152563
1 Not Used
2 SP-2021-P-X EN-2021B GND EXHAUST BK - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
3 X-424 (Receptacle) pin 29 - EN-9270A 12V EXHAUST OR - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
PDU CONNECTOR [Z-001] UNIT
(47810763)
4 Not Used
5 X-901_P (Plug) pin 11 EN-5420Y CAN-L DENOX SENSOR GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- ENGINE TO DENOX UNIT
INTERCONNECT (47662794)
6 X-901_P (Plug) pin 8 EN-5420X CAN-H DENOX SENSOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
X-901_P - ENGINE TO DENOX INTERCONNECT (47662794) (Plug)
47662794 66
47662794
51546954_EN 28/11/2018
55.1 [55.100] / 336

1 X-424 (Receptacle) pin 15 - EN-9277A POWER DENOX SENSOR OR - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(47810763)
2 X-911 (Receptacle) pin 10 - EN-9250D COMMON (W4) BL - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
3 X-941_S (Receptacle) pin C6 EN-1529A FUEL LEVEL BL - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- CAB - ENGINE BULKHEAD SENSOR-ADIC (GND) CLUSTER
(84254836)
4 X-911 (Receptacle) pin 68 - EN-9245A SCR PRESSURE PK - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) SENSOR UNIT
5 X-911 (Receptacle) pin 7 - EN-9285A SCR PRESSURE YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) SENSOR UNIT
6 X-941_S (Receptacle) pin C5 EN-1224 FUEL LEVEL YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- CAB - ENGINE BULKHEAD SENSOR-ADIC CLUSTER
(84254836)
7 X-911 (Receptacle) pin 85 - EN-9309A SCR REVERTING VALVW YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) SIGNAL UNIT
8 X-900_S (Receptacle) pin 6 - EN-5420X CAN-H DENOX SENSOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
PLUG C (84152563) UNIT
9 X-911 (Receptacle) pin 16 - EN-9254A DIESEL OXIDATION YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) CATALYST UPSTREAM UNIT
10 X-911 (Receptacle) pin 32 - EN-9249A SCR UPSTREAM YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
11 X-900_S (Receptacle) pin 5 - EN-5420Y CAN-L DENOX SENSOR GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
12 X-911 (Receptacle) pin 9 - EN-9251A SCR DOWNSTREAM YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
13 X-911 (Receptacle) pin 96 - EN-9262A DOSING MODULE GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
14 X-911 (Receptacle) pin 72 - EN-9244A SCR HEATING VALVE YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
15 X-911 (Receptacle) pin 84 - EN-9307A SCR PUMP MOTOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
16 X-911 (Receptacle) pin 23 - EN-9261A DOSING MODULE SIGN. YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
17 X-911 (Receptacle) pin 50 - EN-9250F COMMON IGN. GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
18 X-911 (Receptacle) pin 89 - EN-9308A SCR PUMP MOTOR SIG GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
19 SP-2021-P-X EN-2021A DENOX GROUND BK - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
20 X-911 (Receptacle) pin 39 - EN-9247B COMMON BK - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
21 SP-2021-P-X EN-2021 DENOX GROUND BK - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
X-901_S - ENGINE TO DENOX INTERCONNECT (47554344) (Receptacle)
47554344 67
47554344
1 SP-201-P-X DX-9277C POWER DENOX SENSOR OR - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
2 SP-9250-P-X DX-9250C COMMON (W4) BL - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 337

3 X-423 (Receptacle) pin 2 DX-1225 FUEL LEVEL BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- FUEL LEVEL SENSOR SENSOR-ADIC (GND) CLUSTER
[B-042] (82012083)
4 X-915 (Receptacle) pin DX-9245 SCR PRESSURE PK - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
2 - REDUCTION AGENT SENSOR UNIT
(SUPPLY MODULE) [A-023]
(84152570)
5 X-915 (Receptacle) pin DX-9285 SCR PRESSURE YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(84152570)
6 X-423 (Receptacle) pin 1 DX-1224 FUEL LEVEL YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- FUEL LEVEL SENSOR SENSOR-ADIC CLUSTER
[B-042] (82012083)
7 X-915 (Receptacle) pin DX-9309 SCR REVERTING VALVW YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
12 - REDUCTION AGENT SIGNAL UNIT
(84152570)
8 SP-211-P-X DX-5420X CAN-H DENOX SENSOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
9 X-886 (Receptacle) pin 1 - DX-9254 DIESEL OXIDATION YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
DOC UPSTREAM EXHAUST CATALYST UPSTREAM UNIT
GAS TEMPERA [B-003]
(87709793)
10 X-905 (Receptacle) pin 1 - DX-9249 SCR UPSTREAM YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
SCR UPSTREAM EXHAUST UNIT
GAS TEMPERA [B-001]
(84532147)
11 SP-212-P-X DX-5420Y CAN-L DENOX SENSOR GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
12 X-906 (Receptacle) pin DX-9251 SCR DOWNSTREAM YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
1 - SCR DOWNSTREAM UNIT
EXHAUST GAS TEMPE
[B-002] (84532147)
13 X-904 (Receptacle) pin 2 DX-9262 DOSING MODULE GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- DEF DOSING MODULE SIGNAL UNIT
[Y-030] (87709798)
14 X-903 (Receptacle) pin 3 - DX-9244 SCR HEATING VALVE YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ADBLUE HEATING CONTROL UNIT
VALVE [Y-029] (84146685)
15 X-915 (Receptacle) pin DX-9307 SCR PUMP MOTOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(84152570)
16 X-904 (Receptacle) pin 1 DX-9261 DOSING MODULE SIGN. YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- DEF DOSING MODULE UNIT
[Y-030] (87709798)
17 SP-9250A-P-X DX-9250E COMMON IGN. BL - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
18 X-915 (Receptacle) pin DX-9308 SCR PUMP MOTOR SIG GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
8 - REDUCTION AGENT UNIT
(84152570)
19 SP-2021D-P-X DX-2021A DENOX GROUND BK - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
20 X-915 (Receptacle) pin DX-9247A COMMON BK - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(84152570)
21 SP-2021B-P-X DX-2021 DENOX GROUND BK - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 338
X-940_P - CAB-TRANSMISSION BULKHEAD (47663154) (Plug)
47663154 68
47663154
1 X-089 (Receptacle) pin 3 - CA-1066 PULSE WIDTH WH - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION CONTROL MODULATED FORWARD SOLENOID VALVES AND CONTROLS
UNIT (TCH90 [A-007] LOW VALVE COMMAND
(47715498)
2 X-089 (Receptacle) pin CA-1999 PULSE WIDTH GY - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
12 - TRANSMISSION MODULATED FORWARD SOLENOID VALVES AND CONTROLS
CONTROL UNIT (TCH90 LOW VALVE CURRENT
[A-007] (47715498) FEEDBACK
UNIT (TCH90 [A-007] HIGH VALVE COMMAND
(47715498)
13 - TRANSMISSION MODULATED FORWARD SOLENOID VALVES AND CONTROLS
CONTROL UNIT (TCH90 HIGH VALVE CURRENT
[A-007] (47715498) FEEDBACK
TRANSMISSION CONTROL MODULATED REVERSE SOLENOID VALVES AND CONTROLS
UNIT (TCH90 [A-007] VALVE COMMAND
(47715498)
40 - TRANSMISSION MODULATED REVERSE SOLENOID VALVES AND CONTROLS
CONTROL UNIT (TCH90 VALVE CURRENT
[A-007] (47715498) FEEDBACK
TRANSMISSION CONTROL MODULATED KPROP SOLENOID VALVES AND CONTROLS
UNIT (TCH90 [A-007] VALVE COMMAND
(47715498)
41 - TRANSMISSION MODULATED KPROP SOLENOID VALVES AND CONTROLS
CONTROL UNIT (TCH90 VALVE CURRENT
[A-007] (47715498) FEEDBACK
9 X-089 (Receptacle) pin 9 - CA-1078 SK1 VALVE COMMAND WH - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION CONTROL SOLENOID VALVES AND CONTROLS
UNIT (TCH90 [A-007]
(47715498)
10 X-089 (Receptacle) pin CA-1085 SK2 VALVE COMMAND WH - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
10 - TRANSMISSION SOLENOID VALVES AND CONTROLS
CONTROL UNIT (TCH90
[A-007] (47715498)
11 SP-1178-P-X CA-1178 TRANSMISSION INPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
SPEED SOLENOID VALVES AND CONTROLS
12 X-089 (Receptacle) pin CA-1098 TRANSMISSION BL - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
17 - TRANSMISSION SENSOR GROUND SOLENOID VALVES AND CONTROLS
CONTROL UNIT (TCH90
[A-007] (47715498)
13 X-089 (Receptacle) pin CA-1049 TRANSMISSION OIL YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
43 - TRANSMISSION TEMPERATURE SENSOR SOLENOID VALVES AND CONTROLS
CONTROL UNIT (TCH90
[A-007] (47715498)
51546954_EN 28/11/2018
55.1 [55.100] / 339

14 X-089 (Receptacle) pin CA-1040 TRANSMISSION OIL YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
44 - TRANSMISSION PRESSURE SWITCH SOLENOID VALVES AND CONTROLS
CONTROL UNIT (TCH90
[A-007] (47715498)
15 X-089 (Receptacle) pin CA-1179 TRANSMISSION OUTPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
25 - TRANSMISSION SPEED SOLENOID VALVES AND CONTROLS
CONTROL UNIT (TCH90
[A-007] (47715498)
16 X-089 (Receptacle) pin 1 - CA-1583 +30 TRANSMISSION TCU RD - 0.5 SHEET 19 SH19 - (TCU) TRANSMISSION
UNIT (TCH90 [A-007]
(47715498)
17 Not Used
18 X-089 (Receptacle) pin CA-2021C TCH90 GROUND (TCU) BK - 2.0 SHEET 19 SH19 - (TCU) TRANSMISSION
29 - TRANSMISSION SOLENOID VALVES AND CONTROLS
CONTROL UNIT (TCH90
[A-007] (47715498)
19 Not Used
20 SP-1581-P-X CA-1581E FUSE-TCU OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
SOLENOID VALVES AND CONTROLS
X-940_S - CAB - TRANSMISSION BULKHEAD (47663157) (Receptacle)
47663157 69
47663157
1 X-934 (Receptacle) pin 1 EN-1066 PULSE WIDTH WH - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
- FL SOLENOID VALVE MODULATED FORWARD SOLENOID VALVES AND CONTROLS
(FWD-LOW) [Y-004] LOW VALVE COMMAND
(47414530)
2 X-934 (Receptacle) pin 2 EN-1999 PULSE WIDTH GY - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
(FWD-LOW) [Y-004] LOW VALVE CURRENT
(47414530) FEEDBACK
- FH SOLENOID VALVE MODULATED FORWARD SOLENOID VALVES AND CONTROLS
(FWD-HIGH) [Y-005] HIGH VALVE COMMAND
(47414530)
(FWD-HIGH) [Y-005] HIGH VALVE CURRENT
(47414530) FEEDBACK
5 X-936 (Receptacle) pin 1 - EN-1070 PULSE WIDTH WH - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
R SOLENOID VALVE (REV) MODULATED REVERSE SOLENOID VALVES AND CONTROLS
[Y-006] (47414530) VALVE COMMAND
6 X-936 (Receptacle) pin 2 - EN-2006 PULSE WIDTH GY - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
[Y-006] (47414530) VALVE CURRENT
FEEDBACK
KPROP SOLENOID VALVE MODULATED KPROP SOLENOID VALVES AND CONTROLS
KPROP SOLENOID VALVE MODULATED KPROP SOLENOID VALVES AND CONTROLS
FEEDBACK
51546954_EN 28/11/2018
55.1 [55.100] / 340

9 X-931 (Receptacle) pin 1 EN-1078 SK1 VALVE COMMAND WH - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
- SK1 SOLENOID VALVE SOLENOID VALVES AND CONTROLS
[Y-001] (47414530)
- SK2 SOLENOID VALVE SOLENOID VALVES AND CONTROLS
[Y-002] (47414530)
11 X-939 (Plug) pin 1 - EN-1178 TRANSMISSION INPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION INPUT SPEED SOLENOID VALVES AND CONTROLS
SPEED SENSOR [B-014]
(84062580)
12 SP-1098-P-X EN-1098 TRANSMISSION BL - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
SENSOR GROUND SOLENOID VALVES AND CONTROLS
13 X-937 (Receptacle) EN-1049 TRANSMISSION OIL YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
pin 1 - TRASMISSION TEMPERATURE SENSOR SOLENOID VALVES AND CONTROLS
TEMPERETURE SENSOR
[B-011] (87694651)
14 X-938 (Plug) pin 1 - EN-1040 TRANSMISSION OIL YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
PRESSURE SWITCH (TCU) PRESSURE SWITCH SOLENOID VALVES AND CONTROLS
[B-010] (87687239)
15 X-927 (Plug) pin 1 - EN-1179 TRANSMISSION OUTPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANS.OUTPUT SPEED SPEED SOLENOID VALVES AND CONTROLS
SENSOR [B-029] (84062580)
16 X-190 (Receptacle) pin 1A EN-1583 +30 TRANSMISSION TCU RD - 0.5 SHEET 19 SH19 - (TCU) TRANSMISSION
- B+ FUSE HOLDER [Z-005] SOLENOID VALVES AND CONTROLS
(47740714)
17 Not Used
18 SP-2021-P-X EN-2021C TCH90 GROUND (TCU) BK - 2.0 SHEET 19 SH19 - (TCU) TRANSMISSION
19 Not Used
20 SP-1581E-P-X EN-1581E FUSE-TRANSMISSION OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
SENSOR SOLENOID VALVES AND CONTROLS
X-941_P - ENGINE BULKHEAD (84254825) (Plug)
84254825 70
84254825
A1 SP-4502B-P-X CA-4502B CAN-H_VB1 YE - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
A2 SP-5420B-P-X CA-5420B CAN-L_VB1 GN - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
A3 X-094B (Receptacle) pin CA-9271 UNIVERSAL CONTROL YE - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
11 - UCM3 CN4B [A-002] MODULE CRANK COOLING FAN REV SW.
(82028495)
11 - UCM3 CN2B [A-002] MODULE SIG.-COOL.FAN COOLING FAN REV SW.
A5 SP-1003-P-X CA-3016 FUSE-W.I.F. SENSOR OR - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
A6 X-092A (Receptacle) pin CA-1253 COOL. FAN SPEED WH - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
6 - UCM3 CN2A [A-002] PULSE WIDTH COOLING FAN REV SW.
(82028493) MODULATED
A7 X-093B (Receptacle) pin CA-1254 UCM-FAN REVERSING WH - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
33 - UCM3 CN3B [A-002] S.V. COOLING FAN REV SW.
(84130760)
51546954_EN 28/11/2018
55.1 [55.100] / 341

5 - UCM3 CN2B [A-002] MODULE SIG. COOLING FAN REV SW.
ENABLE
B1 X-092B (Receptacle) pin CA-1191 UNIVERSAL CONTROL YE - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
(82028495) LOW.REV.
B2 X-061 (Receptacle) pin 3 - CA-1005 ADIC-AIR CLEANER SW YE - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CN2 [A-003] (82016219) CLUSTER
B3 X-092B (Receptacle) pin CA-1202 UNIVERSAL CONTROL YE - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
(82028495) UPPER REV.
B8 SP-1212-P-X CA-1212A UCM-STARTER RELAY YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
C2 X-401 (Receptacle) pin A9 CA-1062 FUSE-A/C CLUTCH RD - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
- FUSE HOLDER [Z-401] RELAY
(48049606)
C3 SP-1217-P-X CA-1217 ADIC-ALTERNATOR YE - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
C4 X-054 (Receptacle) pin 2 CA-021 FILTER PRESSURE SW- YE - 0.75 SHEET 30 SH30 - A/C & amp; DRIVE
- THERMOSTAT [B-028] THERMOSTAT STEPPER MOTOR
(84136442)
C5 X-060 (Receptacle) pin 2 - CA-1224 FUEL LEVEL YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CN1 [A-003] (82028493) SENSOR-ADIC CLUSTER
C6 SP-1529-P-X CA-1529A FUEL LEVEL BL - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
SENSOR-ADIC (GND) CLUSTER
C7 X-060 (Receptacle) pin 26 - CA-0107 BATTERY ISOLATOR- WH - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CN1 [A-003] (82028493) ADIC CLUSTER
C8 X-094 (Receptacle) pin CA-0102 CLOSE SIGNAL WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
1 - BATTERY ISOLATOR BATTERY ISOLATOR
SWITCH [S-001] (84819781) FROM SWITCH
D1 SP-2013-P-X CA-2013 FUSE-BATTERY RD - 2.0 SHEET 28 SH28 - GPS SYSTEM
ISOLATOR SW (TELEMATICS UNIT PREDISPOSITION)
D2 SP-1003-P-X CA-1003A FUSE-ECU OR - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
X-941_S - CAB - ENGINE BULKHEAD (84254836) (Receptacle)
84254836 71
84254836
A1 X-911 (Receptacle) pin 46 - EN-4502A CAN-H_VB1#0 ENGINE YE - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
ECU (84300197) CONTROL UNIT DIAGNOSTIC CONNECTOR
A2 X-911 (Receptacle) pin 47 - EN-5420A CAN-L_VB1#0 ENGINE GN - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
ECU (84300197) CONTROL UNIT DIAGNOSTIC CONNECTOR
A3 X-424 (Receptacle) pin 40 - EN-9271 UNIVERSAL CONTROL YE - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
PDU CONNECTOR [Z-001] MODULE CRANK COOLING FAN REV SW.
(47810763)
A4 X-108_P (Plug) pin 6 - EN-2017 UNIVERSAL CONTROL YE - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
CONNECTOR ENGINE - MODULE SIG.-COOL.FAN COOLING FAN REV SW.
COOLING FAN (5801939122) UPPER ENAB.
A5 X-242 (Receptacle) pin 3 EN-3016 12V W.I.F. SENSOR WH - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- W.I.F. SENSOR [B-009] UNIT
(87709663)
51546954_EN 28/11/2018
55.1 [55.100] / 342

A6 X-243 (Receptacle) pin 1 EN-1253 COOL. FAN SPEED WH - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- FAN PRESSURE RELIEF PULSE WIDTH COOLING FAN REV SW.
SOLENOID VAL [Y-013] MODULATED
(47414530)
A7 X-244 (Receptacle) pin 1 - EN-1254 FAN REVERSING WH - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
FAN REVERSING SOLENOID SOLENOID VALVE COOLING FAN REV SW.
VALVE [Y-012] (47414530)
A8 X-108_P (Plug) pin 1 - EN-1190 UNIVERSAL CONTROL YE - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
CONNECTOR ENGINE - MODULE SIG. COOLING FAN REV SW.
COOLING FAN (5801939122) -COOL.FAN LOWER
ENABLE
B1 X-108_P (Plug) pin 2 - EN-1191 UNIVERSAL CONTROL YE - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
COOLING FAN (5801939122) LOW.REV.
B2 X-223 (Receptacle) pin 1 - AIR EN-1005 AIR CLEANER SWITCH YE - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLEANER [B-024] (87581782) CLUSTER
B3 X-108_P (Plug) pin 7 - EN-1202 UNIVERSAL CONTROL YE - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
COOLING FAN (5801939122) UPPER REV.
B8 SP-216-P-X EN-1212 CRANKING FROM KEY YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
C2 X-424 (Receptacle) pin 6 - EN-1062 FUSE-A/C CLUTCH RD - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
PDU CONNECTOR [Z-001] RELAY
(47810763)
C3 X-237 (Receptacle) pin 1 - EN-1217 ADIC-ALTERNATOR YE - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
ALTERNATOR D+ [G-002] CLUSTER
(87616203)
C4 X-225 (Plug) pin 1 - FILTER EN-021 FILTER PRESSURE YE - 0.75 SHEET 30 SH30 - A/C & amp; DRIVE
PRESSURE SWITCH [B-025] SWITCH- THERMOSTAT STEPPER MOTOR
(82012083)
C5 X-901_P (Plug) pin 6 EN-1224 FUEL LEVEL YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- ENGINE TO DENOX SENSOR-ADIC CLUSTER
C6 X-901_P (Plug) pin 3 EN-1529A FUEL LEVEL BL - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- ENGINE TO DENOX SENSOR-ADIC (GND) CLUSTER
C7 X-238 (Plug) pin 1 - BATTERY EN-0107 BATTERY ISOLATOR- WH - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
ISOLATOR [K-012] (87687242) ADIC CLUSTER
C8 X-238 (Plug) pin 2 - BATTERY EN-0102 BATTERY ISOLATOR WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR [K-012] (87687242)
D1 X-190 (Receptacle) pin 2A EN-2013 FUSE-BATTERY RD - 1.0 SHEET 28 SH28 - GPS SYSTEM
- B+ FUSE HOLDER [Z-005] ISOLATOR SW (TELEMATICS UNIT PREDISPOSITION)
(47740714)
D2 X-911 (Receptacle) pin 69 - EN-711D KEY IGNITION WH - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
X-942_P - CHASSIS BULKHEAD (84254824) (Plug)
84254824 72
84254824
AA1 X-092A (Receptacle) pin CA-1175 UCM-4WS STEERING WH - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
14 - UCM3 CN2A [A-002] S.V. THROTTLE, LOAD SENSOR
(82028493)
AA2 X-092A (Receptacle) pin CA-1174 UCM-CRAB STEERING WH - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
5 - UCM3 CN2A [A-002] SOLENOID VALVE THROTTLE, LOAD SENSOR
(82028493)
51546954_EN 28/11/2018
55.1 [55.100] / 343

AA3 X-093B (Receptacle) pin CA-1183 REAR AXLE SENSOR YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
30 - UCM3 CN3B [A-002] THROTTLE, LOAD SENSOR
(84130760)
AA4 SP-075-P-X CA-1018 REAR AXLE SENSOR OR - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
THROTTLE, LOAD SENSOR
AA5 X-093B (Receptacle) pin CA-1186 UCM-FRONT AXLE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
29 - UCM3 CN3B [A-002] SENSOR THROTTLE, LOAD SENSOR
(84130760)
AA6 SP-075-P-X CA-1019 FRONT AXLE SENSOR OR - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
AA7 X-093A (Receptacle) pin CA-1056 AUXILIARY OUT VLV WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
5 - UCM3 CN3A [A-002] SIGNAL CONTROL HANDLE & amp; VALVES
(84130757)
AA8 X-094A (Receptacle) pin CA-1057 TELESCOPE EXTD WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
13 - UCM3 CN4A [A-002] VALVE SIGNAL CONTROL HANDLE & amp; VALVES
(82028493)
AB1 SP-1075-P-X CA-1075B UCM-BOOM FLOAT/RIDE WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
VALVE CONTROL HANDLE & amp; VALVES
AB2 SP-1529-P-X CA-1529B GND-BRAKE BOOSTER BL - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
PRESS. CLUSTER
AB3 X-094B (Receptacle) pin CA-1080 UCM-(NO) BOOM LOW YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
13 - UCM3 CN4B [A-002] PROX. SW CONTROL HANDLE & amp; VALVES
(82028495)
AB4 X-094A (Receptacle) pin CA-1180C UCM-4WS/CRAB GY - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
6 - UCM3 CN4A [A-002] STEERING S.V. (GND) THROTTLE, LOAD SENSOR
(82028493)
AB5 X-093B (Receptacle) pin CA-1182 UCM-TRAILER BRAKE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
10 - UCM3 CN3B [A-002] VALVE amp; CUT OFF VALVES
(84130760)
AB6 X-094B (Receptacle) pin CA-1501 UCM-BOOM UP PROX. YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
15 - UCM3 CN4B [A-002] SW CONTROL HANDLE & amp; VALVES
(82028495)
AB7 X-093A (Receptacle) pin CA-1058 AUXILIARY IN VLV WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
14 - UCM3 CN3A [A-002] SIGNAL CONTROL HANDLE & amp; VALVES
(84130757)
AB8 X-091A (Receptacle) pin CA-1503 AUX VALVES NEGATIVE GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
13 - UCM3 CN1A [A-002] FROM UNIVERSAL CONTROL HANDLE & amp; VALVES
(82016219) CONTROL MODULE
AC1 X-094A (Receptacle) pin CA-1506 TELESCOPE RETR. WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
19 - UCM3 CN4A [A-002] VALVE SIGN. CONTROL HANDLE & amp; VALVES
(82028493)
AC2 X-091A (Receptacle) pin CA-1507 TELESCOPE RETRACT GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
19 - UCM3 CN1A [A-002] RETURN CONTROL HANDLE & amp; VALVES
(82016219)
AC3 X-094A (Receptacle) pin CA-1508 TELESCOPE CUT OFF WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
7 - UCM3 CN4A [A-002] VALVE amp; CUT OFF VALVES
(82028493)
AC4 X-091A (Receptacle) pin CA-1509 BOOM CUT OFF VALVE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
24 - UCM3 CN1A [A-002] SIGN. amp; CUT OFF VALVES
(82016219)
AC5 X-092B (Receptacle) pin CA-1514 TELESCOPE CUT OFF GY - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
8 - UCM3 CN2B [A-002] VALVES RETURN amp; CUT OFF VALVES
(82028495)
AC6 X-092B (Receptacle) pin CA-1511 UCM-PARK BRAKE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
6 - UCM3 CN2B [A-002] VALVE # 1 amp; CUT OFF VALVES
(82028495)
AC7 X-091B (Receptacle) pin CA-1512 TELESCOPIC CUT OFF YE - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
20 - UCM3 CN1B [A-002] PRESS. SENSOR amp; CUT OFF VALVES
(87410946)
AC8 X-091B (Receptacle) pin CA-1532 BOOM/TILT CUT-OFF YE - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
12 - UCM3 CN1B [A-002] PRESS.SENS. amp; CUT OFF VALVES
(87410946)
AD1 X-080 (Receptacle) pin 3 CA-1610 BOOM SOCKET- SWITCH WH - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- BOOM POWER SOCKET SOCKET, TRAILER SOCKET
SWITCH [S-019] (84819781)
AD2 X-060 (Receptacle) pin 5 - CA-1528 SIG.BRAKE BOOSTER YE - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CN1 [A-003] (82028493) PRESS.-ADIC CLUSTER
AD3 X-061 (Receptacle) pin 12 - CA-1530 RAILER BRAKE YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CN2 [A-003] (82016219) PRESSURE SW. -ADIC CLUSTER
AD4 SP-053-P-X SHIELD18 SHIELD18 -0 SHEET 16 SH16 - (UCM) STEERING, FOOT
AD4 SP-1546-P-X CA-1546B UCM-REAR AXLE LOAD YE - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
SENSOR (CAN2-H_SB1) THROTTLE, LOAD SENSOR
51546954_EN 28/11/2018
55.1 [55.100] / 344

AD5 SP-1547-P-X CA-1547B UCM-REAR AXLE LOAD GN - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
SENSOR (CAN2-L_SB1) THROTTLE, LOAD SENSOR
AD6 SP-1163-P-X CA-1163A FRONT WASHER WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
MOTOR-MFL (WIPER & amp; WASHER)
AD8 X-404 (Receptacle) pin A19 CA-1615 FUSE-REAR AXLE LOAD OR - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
- FUSE HOLDER [Z-404] SENSOR THROTTLE, LOAD SENSOR
(48049606)
BA1 X-092A (Receptacle) pin CA-1573 RIDE CONTROL PRESS YE - 0.75 SHEET 15 SH15 - (UCM) PARK BRAKE &
9 - UCM3 CN2A [A-002] SWITCH SERIES amp; CUT OFF VALVES
(82028493)
BA2 SP-1584-P-X CA-1584B REAR AUX. SW-REAR WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
HYD.VALVE AUXILIARY
BA3 X-091B (Receptacle) pin CA-1515 UCM-PRESS SENSOR YE - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
4 - UCM3 CN1B [A-002] PARK BRAKE amp; CUT OFF VALVES
(87410946)
BA4 X-093A (Receptacle) pin CA-2004 TELE-OUT PRESS. YE - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
15 - UCM3 CN3A [A-002] SWITCH amp; CUT OFF VALVES
(84130757)
BA5 X-094A (Receptacle) pin CA-1526 BOOM CUT OFF VALVE GY - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
5 - UCM3 CN4A [A-002] RETURN amp; CUT OFF VALVES
(82028493)
BA6 X-094A (Receptacle) pin CA-1060 TELESCOPE EXTD GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
4 - UCM3 CN4A [A-002] VALVE NEGATIVE CONTROL HANDLE & amp; VALVES
(82028493)
BA7 X-092B (Receptacle) pin CA-2513 UCM-GND PARK BRAKE GY - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
7 - UCM3 CN2B [A-002] VALVE # 1 amp; CUT OFF VALVES
(82028495)
BB1 X-091B (Receptacle) pin CA-1094 BOOM LOWERING YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
28 - UCM3 CN1B [A-002] PRESS. SENSOR SIGNAL CONTROL HANDLE & amp; VALVES
(87410946)
BB2 X-094B (Receptacle) pin CA-1095 BOOM RISING YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
33 - UCM3 CN4B [A-002] PRESS.SENSOR SIGNAL CONTROL HANDLE & amp; VALVES
(82028495)
BB4 SP-1526-P-X CA-1097 GND SENSORS FROM BL - 0.5 SHEET 16 SH16 - (UCM) STEERING, FOOT
UNIVERSAL CONTROL THROTTLE, LOAD SENSOR
MODULE
BB7 X-093B (Receptacle) pin CA-1042 UCM-BOOM YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
31 - UCM3 CN3B [A-002] RETRACTED PROX. CONTROL HANDLE & amp; VALVES
(84130760) SW
BB8 X-094B (Receptacle) pin CA-2082 UCM-(NC) BOOM LOW YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
14 - UCM3 CN4B [A-002] PROX. SW CONTROL HANDLE & amp; VALVES
(82028495)
BC1 X-070 (Receptacle) pin 3 - CA-1038 RIGHT-HAND FRONT VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
FRONT WORKING LIGHTS WORK LED LIGHT LAMP AND BEACON LAMP
SWITCH [S-010] (84819781)
BC3 SP-1096A-P-X CA-1096A +5V SENSOR SUPPLY PK - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
(5VREF3) CONTROL HANDLE & amp; VALVES
BC5 X-091A (Receptacle) pin CA-1513 UCM-PARK BRAKE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
25 - UCM3 CN1A [A-002] VALVE # 2 amp; CUT OFF VALVES
(82016219)
BC6 X-092A (Receptacle) pin CA-1503C RIDE CTR/BOOM FLT GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
22 - UCM3 CN2A [A-002] NEGATIVE CONTROL HANDLE & amp; VALVES
(82028493)
BC7 X-061 (Receptacle) pin 1 - CA-6001 +5Vref_1 BRAKE PK - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CN2 [A-003] (82016219) BOOSTER PRESS. CLUSTER
SENSOR
BC8 X-071 (Receptacle) pin 3 - CA-2036 REAR LED WORK VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
REAR WORKLIGHT SWITCH LIGHTS LAMP AND BEACON LAMP
[S-005] (84819781)
BD2 X-093A (Receptacle) pin CA-1598 UCM-AUX PRESS REL. WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
1 - UCM3 CN3A [A-002] S.V.A AUXILIARY
(84130757)
BD3 X-093A (Receptacle) pin CA-1599 UCM-AUX PRESS REL. WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
4 - UCM3 CN3A [A-002] S.V.B AUXILIARY
(84130757)
BD4 SP-053-P-X CA-1015 GND-SHIELD REAR AXLE BK - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
LOAD SENSOR THROTTLE, LOAD SENSOR
BD6 SP-1597-P-X CA-1597B FRONT AUX PRESS. YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
RELEASE SW. (ON) AUXILIARY
BD7 X-091A (Receptacle) pin CA-2514 UCM-GND PARK BRAKE GY - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
22 - UCM3 CN1A [A-002] VALVE # 2 amp; CUT OFF VALVES
(82016219)
51546954_EN 28/11/2018
55.1 [55.100] / 345
X-942_S - CAB - CHASSIS BULKHEAD (84254835) (Receptacle)
84254835 73
84254835
AA1 X-041 (Receptacle) pin 1 - CH-1175 UCM-4WS STEERING WH - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
4WS STEERING SOLENOID S.V. THROTTLE, LOAD SENSOR
VALVE [Y-007] (87708145)
AA2 X-042 (Receptacle) pin 1 - CH-1174 UCM-CRAB STEERING WH - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
CRAB STEERING SOLENOID SOLENOID VALVE THROTTLE, LOAD SENSOR
VALVE [Y-008] (87708145)
AA3 X-008 (Receptacle) pin A - CH-1183 UCM-REAR AXLE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
REAR AXLE SENSOR [B-012] SENSOR THROTTLE, LOAD SENSOR
(47564764)
AA4 X-008 (Receptacle) pin B - CH-1018 REAR AXLE SENSOR OR - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
REAR AXLE SENSOR [B-012] THROTTLE, LOAD SENSOR
(47564764)
AA5 X-009 (Receptacle) pin A CH-1186 UCM-FRONT AXLE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
- FRONT AXLE SENSOR SENSOR THROTTLE, LOAD SENSOR
[B-013] (47564764)
AA6 X-009 (Receptacle) pin B CH-1019 FRONT AXLE SENSOR OR - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
- FRONT AXLE SENSOR THROTTLE, LOAD SENSOR
[B-013] (47564764)
AA7 X-701 (Receptacle) pin 1 CH-1056 AUXILIARY OUT VLV WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- AUX OUT VALVE [Y-009] SIGNAL CONTROL HANDLE & amp; VALVES
(47414530)
AA8 X-709 (Receptacle) pin 1 - CH-1057 TELESCOPE EXTD WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
TELESCOPE EXTD VALVE VALVE SIGNAL CONTROL HANDLE & amp; VALVES
[Y-010] (47414530)
AB1 X-015A_S (Receptacle) pin CH-1075B UCM-BOOM FLOAT/RIDE WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
4 - BOOM FLOAT/RIDE VALVE CONTROL HANDLE & amp; VALVES
CONTROL JUMPER
(47401066)
AB2 X-116 (Plug) pin 1 - BRAKE CH-1529B GND-BRAKE BOOSTER BL - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
BOOSTER PRESS. SENSOR PRESS. CLUSTER
[B-021] (84146442)
AB3 X-110 (Receptacle) pin 2 - CH-1080 UCM-(NO) BOOM LOW YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
BOOM LOW PROX.SWITCH PROX. SW CONTROL HANDLE & amp; VALVES
[B-018] (87695564)
AB4 SP-1180-P-X CH-1180C UCM-4WS/CRAB GY - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
STEERING S.V. (GND) THROTTLE, LOAD SENSOR
AB5 X-246 (Receptacle) pin 1 CH-1182 UCM-TRAILER BRAKE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- TRAILER BRAKE VALVE VALVE amp; CUT OFF VALVES
(84607243)
AB6 X-111 (Receptacle) pin C - CH-1051 UCM-BOOM UP PROX. YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
BOOM UP PROX SW. [B-016] SW CONTROL HANDLE & amp; VALVES
(47564764)
AB7 X-708 (Receptacle) pin 1 CH-1058 AUXILIARY IN VALVE WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- AUX IN VALVE [Y-023] SIGNAL CONTROL HANDLE & amp; VALVES
(47414530)
AB8 SP-1503-P-X CH-1503 AUX VALVES NEGATIVE GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
FROM UNIVERSAL CONTROL HANDLE & amp; VALVES
CONTROL MODULE
AC1 X-702 (Receptacle) pin 1 CH-1506 TELESCOPE RETR. WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- TELESCOPE RETRACT VALVE SIGN. CONTROL HANDLE & amp; VALVES
VALVE [Y-024] (47414530)
51546954_EN 28/11/2018
55.1 [55.100] / 346

AC2 X-702 (Receptacle) pin 2 CH-1507 TELESCOPE RETRACT GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- TELESCOPE RETRACT RETURN CONTROL HANDLE & amp; VALVES
VALVE [Y-024] (47414530)
AC3 X-704 (Receptacle) pin 1 - CH-1508 TELESCOPE CUT OFF WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
BOOM LIFT UP VALVE [Y-020] VALVE amp; CUT OFF VALVES
(47414530)
AC4 X-706 (Receptacle) pin 1 - CH-1509 BOOM CUT OFF WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
BOOM/TELE CUT OFF VALVE VALVE-HYD CONTR. amp; CUT OFF VALVES
[Y-021] (47414530)
AC5 X-704 (Receptacle) pin 2 - CH-1514 TELESCOPIC CUT OFF GY - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
BOOM LIFT UP VALVE [Y-020] VALVE RETURN amp; CUT OFF VALVES
(47414530)
AC6 X-707 (Receptacle) pin 1 CH-1511 UCM-PARK BRAKE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- PARK BRAKE VALVE # 1 VALVE # 1 amp; CUT OFF VALVES
[Y-022] (47414530)
AC7 X-113 (Plug) pin 3 - CUTOFF CH-1512 TELESCOPIC CUT OFF YE - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
BOOM/TILT PRESS. SENSOR PRESS. SENSOR amp; CUT OFF VALVES
[B-017] (84146442)
AC8 X-114 (Plug) pin 3 - BOOM CH-1532 BOOM/TILT CUT-OFF YE - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
CUT OFF PRESS. SENSOR PRESS.SENS. amp; CUT OFF VALVES
[B-043] (84146442)
AD1 X-218 (Receptacle) pin 1 - CH-1610 BOOM SOCKET- SWITCH WH - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
CHASSIS-BOOM SOCKET SOCKET, TRAILER SOCKET
INTERCON. (87710849)
AD2 X-116 (Plug) pin 3 - BRAKE CH-1528 SIG.BRAKE BOOSTER YE - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
BOOSTER PRESS. SENSOR PRESS.-ADIC CLUSTER
[B-021] (84146442)
AD3 X-117 (Plug) pin 1 - TRAILER CH-1530 RAILER BRAKE YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
BRAKE PRESSURE SW. PRESSURE SW. -ADIC CLUSTER
(82012083)
AD4 X-084 (Receptacle) pin 2 - CH-1546 UCM-REAR AXLE LOAD YE - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
REAR AXLE LOAD SENSOR SENSOR THROTTLE, LOAD SENSOR
[S-028] (87695564)
AD5 X-084 (Receptacle) pin 3 - CH-1547 UCM-REAR AXLE LOAD GN - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
[S-028] (87695564)
AD6 X-047 (Plug) pin 1 - FRONT CH-1163 FRONT WASHER MOTOR WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
WASHER MOTOR [M-004] (WIPER & amp; WASHER)
(87691950)
AD8 X-084 (Receptacle) pin 1 - CH-1615 + REAR AXLE LOAD OR - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
[S-028] (87695564)
BA1 X-015A_S (Receptacle) pin CH-1573 RIDE CONTROL PRESS YE - 0.75 SHEET 15 SH15 - (UCM) PARK BRAKE &
3 - BOOM FLOAT/RIDE SWITCH SERIES amp; CUT OFF VALVES
CONTROL JUMPER
(47401066)
BA2 X-710 (Receptacle) pin 1 - CH-1584 AUX. SW-REAR WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
REAR HYDRAULIC VALVE HYD.VALVE AUXILIARY
[Y-025] (47414530)
BA3 X-115 (Plug) pin 3 - PARK CH-1515 UCM-PRESS SENSOR YE - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
BRAKE PRESS. SENSOR PARK BRAKE amp; CUT OFF VALVES
[B-019] (84146442)
BA4 X-956 (Receptacle) pin 1 CH-2004 TELE-OUT PRESS. YE - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- PRESS. SW.TELE OUT SWITCH amp; CUT OFF VALVES
[B-026] (82012083)
BA5 X-706 (Receptacle) pin 2 - CH-1526 BOOM CUT OFF VALVE GY - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
BOOM/TELE CUT OFF VALVE RETURN amp; CUT OFF VALVES
[Y-021] (47414530)
BA6 X-709 (Receptacle) pin 2 - CH-1060 TELESCOPE EXTD GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
TELESCOPE EXTD VALVE VALVE NEGATIVE CONTROL HANDLE & amp; VALVES
[Y-010] (47414530)
BA7 X-707 (Receptacle) pin 2 CH-2513 UCM-GND PARK BRAKE BR - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
[Y-022] (47414530)
BB1 X-015A_S (Receptacle) pin CH-1094 BOOM LOWERING YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
1 - BOOM FLOAT/RIDE PRESS. SENSOR SIGNAL CONTROL HANDLE & amp; VALVES
CONTROL JUMPER
(47401066)
BB2 X-015A_S (Receptacle) pin CH-1095 BOOM RISING YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
2 - BOOM FLOAT/RIDE PRESS.SENSOR SIGNAL CONTROL HANDLE & amp; VALVES
CONTROL JUMPER
(47401066)
51546954_EN 28/11/2018
55.1 [55.100] / 347

BB4 SP-1097-P-X CH-1097 GND SENSOR FROM BL - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
UNIVERSAL CONTROL THROTTLE, LOAD SENSOR
MODULE
BB7 X-138 (Receptacle) pin C - CH-1042 UCM-BOOM YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
BOOM RETRACTED PROX. RETRACTED PROX. CONTROL HANDLE & amp; VALVES
SWITCH [B-015] (84074635) SW
BB8 X-110 (Receptacle) pin 4 - CH-2082 UCM-(NC) BOOM LOW YE - 0.5 SHEET 14 SH14 - (UCM) JOYSTICK
BOOM LOW PROX.SWITCH PROX. SW CONTROL HANDLE & amp; VALVES
[B-018] (87695564)
BC1 X-104_S (Receptacle) pin CH-1038 RIGHT-HAND FRONT VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
1 - CHASSIS-JUMPER WORK LED LIGHT LAMP AND BEACON LAMP
RH FRONT WORK LED
(87708145)
BC3 SP-1096-P-X CH-1096 +5V SENSOR SUPPLY PK - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
BC5 X-705 (Receptacle) pin 1 CH-1513 UCM-PARK BRAKE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
[Y-031] (47414530)
BC6 X-015A_S (Receptacle) pin CH-1503C RIDE CTR/BOOM FLT GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
8 - BOOM FLOAT/RIDE NEGATIVE CONTROL HANDLE & amp; VALVES
CONTROL JUMPER
(47401066)
BC7 X-116 (Plug) pin 2 - BRAKE CH-6001 +5Vref_1 BRAKE PK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
BOOSTER PRESS. SENSOR BOOSTER PRESS. CLUSTER
[B-021] (84146442) SENSOR
BC8 X-095_S (Plug) pin 1 - CH-2036 REAR LED WORK VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
INTERFACE PICK-UP HITCH LIGHTS LAMP AND BEACON LAMP
LED WORK (48006504)
BD2 X-716.S (Receptacle) pin CH-1598 UCM-AUX PRESS REL. WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
1 - AUX. PRESS RELEASE S.V.A AUXILIARY
(87695564)
BD3 X-716.S (Receptacle) pin CH-1599 UCM-AUX PRESS REL. WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
3 - AUX. PRESS RELEASE S.V.B AUXILIARY
(87695564)
BD4 SP-052-P-X CH-1015 GND-SHIELD REAR AXLE BK - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
LOAD SENSOR THROTTLE, LOAD SENSOR
BD6 X-101_S (Plug) pin 1 - FRONT CH-1597 FRONT AUX PRESS. YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
AUX. PRESS. RELEASE RELEASE SW. (ON) AUXILIARY
INTERF (87708145)
BD7 X-705 (Receptacle) pin 2 CH-2514 UCM-GND PARK BRAKE BR - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
[Y-031] (47414530)
X-943_P - CHASSIS BULKHEAD (84550084) (Plug)
84550084 74
84550084
A1 X-402 (Receptacle) pin R1_87 CA-1102 RELAY-LOW BEAM VT - 2.0 SHEET 21 SH21 - ROAD LIGHTS
- RELAY MODULE [Z-402] LAMPS
(84526304)
A2 X-400 (Receptacle) pin A14 CA-1037 FUSE-ROAD AND VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
- FUSE HOLDER [Z-400] NUMBER PLATE LIGHTS
(48049606)
A3 SP-083-P-X CA-1197 RIGHT-HAND FRONT VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
TURN LAMP
51546954_EN 28/11/2018
55.1 [55.100] / 348

A5 X-400 (Receptacle) pin A15 CA-1027 FUSE-FRONT ROAD VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
- FUSE HOLDER [Z-400] LIGHTS
(48049606)
A6 SP-084-P-X CA-1201 LH FRONT TURN LAMP VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
A7 SP-084-P-X CA-1203 LH REAR TURN LAMP VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
A8 X-077 (Receptacle) pin 3 CA-1220 BOOM LIGHTS-SWITCH VT - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- BOOM WORKING LIGHT SOCKET, TRAILER SOCKET
SWITCH [S-008] (84819781)
B1 X-091B (Receptacle) pin CA-1209 RELAY-TRAILER BRAKE VT - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
30 - UCM3 CN1B [A-002] LAMPS SOCKET, TRAILER SOCKET
(87410946)
B2 X-094A (Receptacle) pin CA-2003 TRAILER BRAKE ISO7638 WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
22 - UCM3 CN4A [A-002] CONNECTOR amp; CUT OFF VALVES
(82028493)
B3 SP-083-P-X CA-1198 RIGHT-HAND REAR VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
TURN LAMP
B4 X-402 (Receptacle) pin R4_87 CA-1216 BACKUP ALARM-RELAY WH - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
- RELAY MODULE [Z-402] AND CIGAR LIGHTER
(84526304)
B6 X-091 (Receptacle) pin A5 CA-1542 TRAILER LH VT - 1.0 SHEET 27 SH27 - FLASHER UNIT
- FLASHER UNIT [A-004] LAMP-FLASHER
(87699386)
B7 X-075 (Receptacle) pin CA-1120B 5TH FRONT HYDR WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
3 - 5TH FRONT HYDR AUX-BOOM SOCKET AUXILIARY
AUXILIARY SWITCH [S-007] REELING
(84819781)
B8 X-091B (Receptacle) pin CA-1020 UCM-BRAKE LIGHTS VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
33 - UCM3 CN1B [A-002] RELAY
(87410946)
C1 SP-1082-P-X CA-1082A FUSE-BOOM LOW PROX. OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
SW
C2 SP-1621-P-X CA-1621D FUSE-AUTOMATIC RD - 1.0 SHEET 31 SH31 - AUTOMATIC GREASE
GREASE LUBRICATION LUBRICATION
PUMP CONTROLLER
C3 SP-1082-P-X CA-1082B FUSE- BOOM UP PROX. OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
SW
C5 X-096 (Receptacle) pin 7 CA-1622 GREEN LIGHT RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
- AUTOMATIC GREASE AUTOMATIC GREASE LUBRICATION
LUBRICATION SWI [S-040] LUBRICATION
(84819781)
C6 X-096 (Receptacle) pin 3 CA-1623 INPUT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
- AUTOMATIC GREASE GREASE LUBRICATION LUBRICATION
LUBRICATION SWI [S-040]
(84819781)
C7 X-096 (Receptacle) pin 9 CA-1624 RED LIGHT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
(84819781)
C8 X-091 (Receptacle) pin A3 CA-1239 TRAILER RIGHT-HAND VT - 1.0 SHEET 27 SH27 - FLASHER UNIT
(87699386)
D1 X-402 (Receptacle) pin R3_87 CA-1093 HORN-RELAY WH - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
- RELAY MODULE [Z-402] AND CIGAR LIGHTER
(84526304)
D3 X-401 (Receptacle) pin A11 CA-1084 FUSE-BOOM RETRACT OR - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
- FUSE HOLDER [Z-401] PROX SW
(48049606)
D8 SP-1106-P-X CA-1106A HIGH BEAM LAMPS VT - 2.0 SHEET 21 SH21 - ROAD LIGHTS
51546954_EN 28/11/2018
55.1 [55.100] / 349
84551847 75
84551847
A1 SP-025-P-X CH-1302 LOW BEAM LAMPS VT - 2.0 SHEET 21 SH21 - ROAD LIGHTS
A2 SP-044-P-X CH-1193 + ROAD AND NUMBER VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
PLATE LIGHTS
A3 X-017 (Receptacle) pin 5 - CH-1196 RIGHT-HAND FRONY VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
CHASSIS/RH-FRONT LIGHT TURN LAMP
INTERC. (87597749)
A5 SP-1194-P-X CH-1194 + ROAD LIGHTS VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
A6 X-018 (Receptacle) pin 5 - CH-1200 LH FRONT TURN LAMP VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
CHASSIS/LH-FRONT ROAD
LIGHT INTE (87597749)
A7 X-015 (Receptacle) pin 3 - CH-1235 LH REAR TURN LAMP VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
CHASSIS-LH REAR ROAD
LIGHT (87695564)
A8 SP-1220-P-X CH-1220 BOOM LIGHTS-SW VT - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
SOCKET, TRAILER SOCKET
B1 X-022 (Receptacle) pin 4 - CH-1240 RELAY-TRAILER BRAKE VT - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
CHASSIS-TRAILER SOCKET LAMPS SOCKET, TRAILER SOCKET
INTERC. (47604306)
B2 X-020_S (Receptacle) pin CH-2003 TRAILER BRAKE ISO7638 WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
1 - CHASSIS TO TRAILER CONNECTOR amp; CUT OFF VALVES
BRAKE JUMPER (87708145)
B3 X-013 (Receptacle) pin 3 - CH-1197 RIGHT-HAND REAR VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
CHASSIS-RH REAR ROAD TURN LAMP
LIGHT (87695564)
B4 SP-042-P-X CH-1216 BACKUP ALARM-RELAY WH - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
B6 X-022 (Receptacle) pin 3 - CH-1542 TRAILER LH VT - 1.0 SHEET 27 SH27 - FLASHER UNIT
CHASSIS-TRAILER SOCKET LAMP-FLASHER
INTERC. (47604306)
B7 X-200 (Receptacle) pin 1 CH-005 5TH FRONT HYDR WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
- BOOM CABLE REELING AUX-BOOM SOCKET AUXILIARY
(87708145) REELING
B8 SP-030-P-X CH-1207 RELAY-BRAKE LAMPS VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
C1 X-110 (Receptacle) pin 1 - CH-1082A FUSE- BOOM LOW OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
BOOM LOW PROX.SWITCH PROX. SW
[B-018] (87695564)
C2 X-100_S (Plug) pin 4 - CH-1621D + 15 AUTOMATIC RD - 1.0 SHEET 31 SH31 - AUTOMATIC GREASE
AUTOMATIC GREASE GREASE LUBRICATION LUBRICATION
LUBRICATION PUM
(87688719)
C3 X-111 (Receptacle) pin B - CH-1082B FUSE- BOOM UP PROX. OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
BOOM UP PROX SW. [B-016] SW
(47564764)
C5 X-100_S (Plug) pin 1 - CH-1622 GREEN LIGHT RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
AUTOMATIC GREASE AUTOMATIC GREASE LUBRICATION
LUBRICATION PUM LUBRICATION
(87688719)
C6 X-100_S (Plug) pin 2 - CH-1623 INPUT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
LUBRICATION PUM
(87688719)
51546954_EN 28/11/2018
55.1 [55.100] / 350

C7 X-100_S (Plug) pin 3 - CH-1624 RED LIGHT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
LUBRICATION PUM
(87688719)
C8 X-022 (Receptacle) pin 5 - CH-1239 TRAILER RIGHT-HAND VT - 1.0 SHEET 27 SH27 - FLASHER UNIT
INTERC. (47604306)
D1 X-004A_S (Receptacle) pin 1 CH-1214 HORN-RELAY WH - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
- HORN [H-004] (87581782) AND CIGAR LIGHTER
D3 X-138.R (Receptacle) pin CH-1084 + RESISTOR OR - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
1 - RESISTOR [R-005]
(87696093)
D8 SP-026-P-X CH-1303 HIGH BEAM LAMPS VT - 2.0 SHEET 21 SH21 - ROAD LIGHTS
51546954_EN 28/11/2018
55.1 [55.100] / 351

X-010 - BACK UP ALARM (82012083) (Plug)
82012083 1
82012083
1 SP-042-P-X CH-1232 BACKUP ALARM-RELAY WH - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
2 X-946 (Plug) pin 1 - CHASSIS CH-1217 GND-BACK UP ALARM BK - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
GROUND 2 (GND-004) AND CIGAR LIGHTER
[STUD-GND-004] (84426139)
X-011 - BOOM WORK LIGHT (87695564) (Receptacle)
87695564 2
87695564
1 SP-1220-P-X CH-1220A LH BOOM LIGHT-SW VT - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
2 SP-1220-P-X CH-1220B RIGHT-HAND BOOM VT - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
LIGHT-SW SOCKET, TRAILER SOCKET
3 X-945 (Plug) pin 1 - CHASSIS CH-1222 GND-RH BOOM LIGHT BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
GROUND 2 (GND-004) SOCKET, TRAILER SOCKET
[STUD-GND-004] (84426139)
4 X-945 (Plug) pin 1 - CHASSIS CH-1223 GND-LH BOOM LIGHT BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[STUD-GND-004] (84426139)
51546954_EN 28/11/2018
55.1 [55.100] / 352
X-011A - LH BOOM LIGHT [ E-008] (82012083) (Receptacle)
82012083 3
82012083
1 X-011_P (Plug) pin 4 - BOOM BL-1223 GND LEFT BOOM LIGHT BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
WORK LIGHT (87694110) SOCKET, TRAILER SOCKET
2 X-011_P (Plug) pin 1 - BOOM BL-1220A LEFT BOOM LIGHT YE - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
X-011B - RH BOOM LIGHT [ E-007] (82012083) (Receptacle)
82012083 4
82012083
1 X-011_P (Plug) pin 3 - BOOM BL-1222 GND RIGHT BOOM LIGHT BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
2 X-011_P (Plug) pin 2 - BOOM BL-1220B RIGHT BOOM LIGHT YE - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
X-012 - MULTIFUNCTION LEVER (FRONT & [ S-038] (87711803) (Receptacle)
87711803 5
87711803
51546954_EN 28/11/2018
55.1 [55.100] / 353

1 SP-1030-P-X CA-1030B + MULTIFUNCTION OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
2 X-952 (Plug) pin 1 - MAIN CA-1026 GND-MULTIFUNCTION BK - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
CAB GROUND 1 (GND-005) LEVER (WIPER & amp; WASHER)
[STUD-GND-005] (47663139)
3 X-034 (Receptacle) pin 7 - CA-0150 MULTIFUNCTION YE - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
WIPER TIMER CONNECTOR LEVER-TIMER (WIPER & amp; WASHER)
[A-009] (87733594)
4 Not Used
5 X-201 (Receptacle) pin 2 CA-044 MF LEVER-FRONT GY - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
- FRONT WIPER MOTOR WIPER MOTOR (WIPER & amp; WASHER)
[M-002] (87688719)
[M-002] (87688719)
7 SP-0259-P-X CA-0259 MULTIFUNCTION WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
LEVER-TIMER (WIPER & amp; WASHER)
8 X-034 (Receptacle) pin 5 - CA-0257 MULTIFUNCTION YE - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
WIPER TIMER CONNECTOR LEVER-TIMER (WIPER & amp; WASHER)
[A-009] (87733594)
9 SP-1163-P-X CA-1163 FRONT WASHER WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
10 X-173 (Receptacle) pin 2 CA-0106 MULTIFUNCTION LEVER YE - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- WIPER DIODE MODULE - Diode (WIPER & amp; WASHER)
[V-002] (82012083)
X-013 - CHASSIS-RH REAR ROAD LIGHT (87695564) (Receptacle)
87695564 6
87695564
1 X-946 (Plug) pin 1 - CHASSIS CH-1252 GND-RH REAR LIGHT BK - 1.0 SHEET 21 SH21 - ROAD LIGHTS
GROUND 2 (GND-004)
[STUD-GND-004] (84426139)
2 SP-1194-P-X CH-1210 RIGHT-HAND TAIL LAMP VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
3 X-943_S (Receptacle) pin B3 CH-1197 RIGHT-HAND REAR VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
- CAB - CHASSIS BULKHEAD TURN LAMP
(84551847)
4 SP-030-P-X CH-1208 RIGHT-HAND BRAKE VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
LAMP
51546954_EN 28/11/2018
55.1 [55.100] / 354
X-014 - (87745334) (Receptacle)
87745334 7
87745334
1 X-026 (Plug) pin 1 - RL-1183 name SHEET 21 SH21 - ROAD LIGHTS
CHASSIS-RH REAR ROAD
LIGHT (87694110)
2 X-014 (Receptacle) pin 4 - RL-1186 name SHEET 21 SH21 - ROAD LIGHTS
(87745334)
LIGHT (87694110)
LIGHT (87694110)
(87745334)
X-015 - CHASSIS-LH REAR ROAD LIGHT (87695564) (Receptacle)
87695564 8
87695564
1 X-946 (Plug) pin 1 - CHASSIS CH-1251 GND-LH REAR LIGHT BK - 1.0 SHEET 21 SH21 - ROAD LIGHTS
GROUND 2 (GND-004)
[STUD-GND-004] (84426139)
2 SP-044-P-X CH-1213 LH TAIL LAMP VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
3 X-943_S (Receptacle) pin A7 CH-1235 LH REAR TURN LAMP VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
- CAB - CHASSIS BULKHEAD
(84551847)
4 SP-030-P-X CH-1206 LH BRAKE LAMP VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
51546954_EN 28/11/2018
55.1 [55.100] / 355
X-016 - FRONT ROAD LIGHT (84146315) (Plug)
84146315 9
84146315
X-016-1 - GND ROAD LIGHT (86500035) (Plug)
86500035 10
86500035
1 SP-1176-P-X FL-1176 name SHEET 21 SH21 - ROAD LIGHTS
X-016-2 - LOW BEAM LAMP (86500035) (Plug)
86500035 11
86500035
1 X-020 (Plug) pin 2 - FRONT FL-1177 name SHEET 21 SH21 - ROAD LIGHTS
LIGHTS (47368272)
51546954_EN 28/11/2018
55.1 [55.100] / 356
X-016-3 - HIGH BEAM LAMP (86500035) (Plug)
86500035 12
86500035
LIGHTS (47368272)
X-016-4 - POSITION LAMP (86500035) (Plug)
86500035 13
86500035
X-016-5 - TURN LAMP (86500035) (Plug)
86500035 14
86500035
LIGHTS (47368272)
51546954_EN 28/11/2018
55.1 [55.100] / 357
X-017 - CHASSIS/RH-FRONT LIGHT INTERC. (87597749) (Receptacle)
87597749 15
87597749
1 X-948 (Plug) pin 1 - CHASSIS CH-1176 GND-RH FRONT LIGHT BK - 1.5 SHEET 21 SH21 - ROAD LIGHTS
GROUND 1 (GND-003)
[STUD-GND-003] (84426139)
2 SP-025-P-X CH-1102 RIGHT-HAND LOW BEAM VT - 1.5 SHEET 21 SH21 - ROAD LIGHTS
LAMP
3 SP-026-P-X CH-1188 RIGHT-HAND HIGH VT - 1.5 SHEET 21 SH21 - ROAD LIGHTS
BEAM LAMP
4 SP-044-P-X CH-1193A + RIGHT-HAND VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
POSITION LAMP
5 X-943_S (Receptacle) pin A3 CH-1196 RIGHT-HAND FRONY VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
(84551847)
X-018 - CHASSIS/LH-FRONT ROAD LIGHT INTE (87597749) (Receptacle)
87597749 16
87597749
1 X-947 (Plug) pin 1 - CHASSIS CH-1250 GND-LH FRONT LIGHT BK - 1.5 SHEET 21 SH21 - ROAD LIGHTS
GROUND 1 (GND-003)
[STUD-GND-003] (84426139)
2 SP-025-P-X CH-1187 LH-LOW BEAM LAMP VT - 1.5 SHEET 21 SH21 - ROAD LIGHTS
3 SP-026-P-X CH-1106 LH HIGH BEAM LAMP VT - 1.5 SHEET 21 SH21 - ROAD LIGHTS
4 SP-1194-P-X CH-1194A + LH POSITION LAMP VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
5 X-943_S (Receptacle) pin A6 CH-1200 LH FRONT TURN LAMP VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
(84551847)
51546954_EN 28/11/2018
55.1 [55.100] / 358
X-019 - CHASSIS-PLATE LIGHT INTERC. (87708145) (Receptacle)
87708145 17
87708145
1 SP-044-P-X CH-1212 + NUMBER PLATE LIGHT VT - 1.0 SHEET 21 SH21 - ROAD LIGHTS
2 X-946 (Plug) pin 1 - CHASSIS CH-1301 GND- NUMBER PLATE BK - 1.0 SHEET 21 SH21 - ROAD LIGHTS
GROUND 2 (GND-004) LIGHT
[STUD-GND-004] (84426139)
51546954_EN 28/11/2018
55.1 [55.100] / 359

X-020 - FRONT LIGHTS (47368272) (Plug)
47368272 1
47368272
1 SP-1176-P-X FL-1176A name SHEET 21 SH21 - ROAD LIGHTS
2 X-016-2 (Plug) pin 1 - LOW FL-1177 name SHEET 21 SH21 - ROAD LIGHTS
BEAM LAMP (86500035)
3 X-016-3 (Plug) pin 1 - HIGH FL-1178 name SHEET 21 SH21 - ROAD LIGHTS
4 SP-1179-P-X FL-1179A name SHEET 21 SH21 - ROAD LIGHTS
5 X-016-5 (Plug) pin 1 - TURN FL-1180 name SHEET 21 SH21 - ROAD LIGHTS
LAMP (86500035)
X-021 - LH POSITION LED LIGHT [ E-021] (82012083) (Plug)
82012083 2
82012083
1 X-023 (Plug) pin 1 - [E-023] FL-1179B name SHEET 21 SH21 - ROAD LIGHTS
(82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 360
X-022 - CHASSIS-TRAILER SOCKET INTERC. (47604306) (Receptacle)
47604306 3
47604306
1 X-946 (Plug) pin 1 - CHASSIS CH-1256 GND-TRAILER SOCKET BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
GROUND 2 (GND-004) EU SOCKET, TRAILER SOCKET
[STUD-GND-004] (84426139)
2 SP-044-P-X CH-1236 + TRAILER ROAD LIGHTS VT - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
3 X-943_S (Receptacle) pin B6 CH-1542 TRAILER LH VT - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- CAB - CHASSIS BULKHEAD LAMP-FLASHER SOCKET, TRAILER SOCKET
(84551847)
4 X-943_S (Receptacle) pin B1 CH-1240 RELAY-TRAILER BRAKE VT - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- CAB - CHASSIS BULKHEAD LAMPS SOCKET, TRAILER SOCKET
(84551847)
5 X-943_S (Receptacle) pin C8 CH-1239 TRAILER RIGHT-HAND VT - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
(84551847)
6 SP-1194-P-X CH-1211 + TRAILER ROAD LIGHTS VT - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
7 SP-042-P-X CH-1233 BACKUP ALARM-RELAY- VT - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
TRAILER SOCKET, TRAILER SOCKET
X-022-EUR - TRAILER SOCKET - CHASSIS INTERC. (84122361) (Plug)
84122361 4
84122361
1 X-022A-EUR (Receptacle) TS-EUR-1256 TS-EUR-1256 BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
pin 3 - TRAILER SOCKET EU SOCKET, TRAILER SOCKET
[J-004A] (84185564)
2 X-022A-EUR (Receptacle) TS-EUR-1236 TS-EUR-1236 YE - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[J-004A] (84185564)
3 X-022A-EUR (Receptacle) TS-EUR-1542 TS-EUR-1542 BL - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[J-004A] (84185564)
51546954_EN 28/11/2018
55.1 [55.100] / 361

4 X-022A-EUR (Receptacle) TS-EUR-1240 TS-EUR-1240 RD - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[J-004A] (84185564)
[J-004A] (84185564)
[J-004A] (84185564)
7 X-022A-EUR (Receptacle) TS-EUR-1233 TS-EUR-1233 GN - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[J-004A] (84185564)
X-022-NA - TRAILER SOCKET - CHASSIS INTERC. (84122361) (Plug)
84122361 5
84122361
1 X-022A-NA (Plug) pin 1 TS-NA-1256 TS-NA-1256 BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- TRAILER SOCKET NA SOCKET, TRAILER SOCKET
[J-004B] (84531642)
2 X-022A-NA (Plug) pin 2 TS-NA-1236 TS-NA-1236 YE - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[J-004B] (84531642)
3 X-022A-NA (Plug) pin 3 TS-NA-1542 TS-NA-1542 BL - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[J-004B] (84531642)
4 X-022A-NA (Plug) pin 4 TS-NA-1240 TS-NA-1240 RD - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[J-004B] (84531642)
[J-004B] (84531642)
[J-004B] (84531642)
7 X-022A-NA (Plug) pin 7 TS-NA-1233 TS-NA-1233 GN - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[J-004B] (84531642)
51546954_EN 28/11/2018
55.1 [55.100] / 362
X-022A-EUR - TRAILER SOCKET EU [ J-004A] (84185564) (Receptacle)
84185564 6
84185564
1 X-022-EUR (Plug) pin 3 - TS-EUR-1542 TS-EUR-1542 BL - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
TRAILER SOCKET - CHASSIS SOCKET, TRAILER SOCKET
INTERC. (84122361)
2 X-022-EUR (Plug) pin 7 - TS-EUR-1233 TS-EUR-1233 GN - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
3 X-022-EUR (Plug) pin 1 - TS-EUR-1256 TS-EUR-1256 BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
INTERC. (84122361)
5 X-022-EUR (Plug) pin 6 - TS-EUR-1211 TS-EUR-1211 YE - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
6 X-022-EUR (Plug) pin 4 - TS-EUR-1240 TS-EUR-1240 RD - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
INTERC. (84122361)
X-022A-NA - TRAILER SOCKET NA [ J-004B] (84531642) (Plug)
84531642 7
84531642
1 X-022-NA (Plug) pin 1 - TS-NA-1256 TS-NA-1256 BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
2 X-022-NA (Plug) pin 2 - TS-NA-1236 TS-NA-1236 YE - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
51546954_EN 28/11/2018
55.1 [55.100] / 363

3 X-022-NA (Plug) pin 3 - TS-NA-1542 TS-NA-1542 BL - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
4 X-022-NA (Plug) pin 4 - TS-NA-1240 TS-NA-1240 RD - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
INTERC. (84122361)
INTERC. (84122361)
7 X-022-NA (Plug) pin 7 - TS-NA-1233 TS-NA-1233 GN - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
X-023 - [ E-023] (82012083) (Plug)
82012083 8
82012083
1 X-021 (Plug) pin 1 - LH FL-1179B name SHEET 21 SH21 - ROAD LIGHTS
POSITION LED LIGHT [E-021]
(82012083)
2 SP-1176-P-X FL-1176B name SHEET 21 SH21 - ROAD LIGHTS
X-024 - FRONT LIGHTS (47416275) (Receptacle)
47416275 9
47416275
1 Not Used
2 E-002-PLUG-P-LOW BEAM LIGHT_04 name SHEET 21 SH21 - ROAD LIGHTS
LAM
3 E-002-PLUG-P-HIGH BEAM LIGHT_02 name SHEET 21 SH21 - ROAD LIGHTS
LA
4 E-002-PLUG-P-POSITION LIGHT_03 name SHEET 21 SH21 - ROAD LIGHTS
LAM
5 E-002-PLUG-P-TURN LAMP LIGHT_01 name SHEET 21 SH21 - ROAD LIGHTS
51546954_EN 28/11/2018
55.1 [55.100] / 364
X-025 - COOLING FAN 1 [ M-008] (87679438) (Receptacle)
87679438 10
87679438
A X-245 (Receptacle) EC-1106A LOWER COOLING FAN#1 OR - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
pin 2 - COOLING FAN PIN A COOLING FAN & amp; RELAYS )
(5801926231)
B X-245 (Receptacle) EC-0147A LOWER COOLING FAN#1 BR - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
pin 1 - COOLING FAN PIN B COOLING FAN & amp; RELAYS )
(5801926231)
X-026 - CHASSIS-RH REAR ROAD LIGHT (87694110) (Plug)
87694110 11
87694110
(87745334)
(87745334)
(87745334)
51546954_EN 28/11/2018
55.1 [55.100] / 365
87679438 12
87679438
A X-245 (Receptacle) EC-1107A UPPER COOLING FAN#2 YE - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
(5801926231)
B X-245 (Receptacle) EC-1105A UPPER COOLING FAN#2 BL - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
(5801926231)
X-028 - LH FRONT WORK LED LIGHT (CAB) OP [ E-010] (82012083) (Plug)
82012083 13
82012083
1 SP-1148-P-X RJ-1148A GND-LH FRONT WORK BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
2 SP-1043A-P-X RJ-1043C + LH FRONT WORK LED VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
51546954_EN 28/11/2018
55.1 [55.100] / 366
X-029 - POWER TERMINAL [ W-001] (84138833) (Plug)
84138833 14
84138833
1 X-021_S (Plug) pin 1 - CA-045 CAB PWR RD - 25.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
POWER INTERFACE WITH
FUSEMODULE (84153320)
51546954_EN 28/11/2018
55.1 [55.100] / 367

X-030 - DIAGNOSTIC CONNECTOR (87736919) (Plug)
87736919 1
87736919
A SP-093-P-X CA-5700RG DIAGNOSTIC BK - 1.0 SHEET 29 SH29 - CAN-BUS LINE,
CONNECTOR-GND DIAGNOSTIC CONNECTOR
B X-401 (Receptacle) pin A2 CA-1053C FUSE-DIAGNOSTIC RD - 1.0 SHEET 29 SH29 - CAN-BUS LINE,
- FUSE HOLDER [Z-401] CONNECTOR DIAGNOSTIC CONNECTOR
(48049606)
C SP-4502B-P-X CA-4502C CAN-H_VB1_DIAGNOS- YE - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
TIC CONNECTOR DIAGNOSTIC CONNECTOR
D SP-5420B-P-X CA-5420C CAN-L_VB1_DIAGNOS- GN - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
TIC CONNECTOR DIAGNOSTIC CONNECTOR
E Not Used
F Not Used
G Not Used
H SP-1546-P-X CA-1546A UCM-REAR AXLE LOAD YE - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
SENSOR (CAN1-H) DIAGNOSTIC CONNECTOR
I Not Used
J SP-1547-P-X CA-1547A UCM-REAR AXLE LOAD GN - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
SENSOR (CAN2-L_SB1) DIAGNOSTIC CONNECTOR
X-031 - (84337243) (Plug)
84337243 2
84337243
1 E-004-PLUG-P-GND LIGHT_010 name SHEET 21 SH21 - ROAD LIGHTS
2 E-004-PLUG-P-TURN LIGHT_07 name SHEET 21 SH21 - ROAD LIGHTS
51546954_EN 28/11/2018
55.1 [55.100] / 368
X-032 - RH FRONT WORK LIGHT [ E-009] (82012083) (Plug)
82012083 3
82012083
X-032-1 - RH FRONT WORK LIGHT (82012085) (Plug)
82012085 4
82012085
1 X-078 (Plug) pin 1 - ROOF RC-1149 GND-RH FRONT WORK BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND 1 (GND-007) LIGHT (CAB) LAMP AND BEACON LAMP
(84140737)
X-032-2 - RH FRONT WORK LIGHT (82012085) (Plug)
82012085 5
82012085
1 SP-1043-P-X RC-1043A RIGHT-HAND FRONT VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
WORK LIGHT (CAB) LAMP AND BEACON LAMP
51546954_EN 28/11/2018
55.1 [55.100] / 369
X-033 - LH FRONT WORK LIGHT [ E-011] (82012083) (Plug)
82012083 6
82012083
1 SP-1148-P-X RJ-1148B GND-LH FRONT WORK BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
2 SP-1043A-P-X RJ-1043D + LH FRONT WORK VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
X-034 - WIPER TIMER CONNECTOR [ A-009] (87733594) (Receptacle)
87733594 7
87733594
1 X-031_S (Receptacle) pin CA-1166 TIMER-REAR WIPER WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
11 - ROOF INTERCONNECT MOTOR (WIPER & amp; WASHER)
(87691927)
2 SP-0259-P-X CA-0259A MULTIFUNCTION YE - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
3 Not Used
4 SP-091-P-X CA-1119 GND-TIMER WIPER BK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
5 X-012 (Receptacle) pin 8 CA-0257 MULTIFUNCTION YE - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- MULTIFUNCTION LEVER LEVER-TIMER (WIPER & amp; WASHER)
(FRONT & [S-038] (87711803)
6 X-201 (Receptacle) pin 3 CA-036 FRONT WIPER GY - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
- FRONT WIPER MOTOR MOTOR-TIMER (WIPER & amp; WASHER)
[M-002] (87688719)
7 X-012 (Receptacle) pin 3 CA-0150 MULTIFUNCTION YE - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
(FRONT & [S-038] (87711803)
8 SP-092-P-X CA-1029 + TIMER WIPER OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
9 SP-091-P-X CA-032 GND-TIMER CIRCUIT BK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
WIPER (WIPER & amp; WASHER)
10 X-173 (Receptacle) pin 1 CA-0105 Diode Module-Timer YE - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- WIPER DIODE MODULE (WIPER & amp; WASHER)
[V-002] (82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 370
X-035 - ROTATING BEACON [ E-017] (87691950) (Receptacle)
87691950 8
87691950
1 X-031_P (Plug) pin 14 - CAB RC-1150 BEACON LIGHT- SW WH - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
- ROOF INTERCONNECT LAMP AND BEACON LAMP
(84165870)
2 X-079 (Plug) pin 1 - ROOF RC-1151 GND-ROTATING BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND 2 (GND-008) BEACON LAMP LAMP AND BEACON LAMP
(84140737)
X-036 - ROOF WIPER MOTOR [ M-005] (87688719) (Receptacle)
87688719 9
87688719
1 X-078 (Plug) pin 1 - ROOF RC-1154 GND-ROOF WIPER BK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
GROUND 1 (GND-007) MOTOR (WIPER & amp; WASHER)
(84140737)
2 X-031_P (Plug) pin 4 - CAB RC-1162 (53) ROOF WIPER OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- ROOF INTERCONNECT MOTOR (WIPER & amp; WASHER)
(84165870)
3 X-031_P (Plug) pin 3 - CAB RC-1160 (31b) ROOF WIPER WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
(84165870)
4 Not Used
5 X-031_P (Plug) pin 15 - CAB RC-1034 (53a) ROOF WIPER OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
(84165870)
51546954_EN 28/11/2018
55.1 [55.100] / 371
X-037 - FRONT AUXILIARY PRESS. RELEASE S [ S-036] (84819781) (Receptacle)
84819781 10
84819781
1 Not Used
2 SP-1096A-P-X CA-1525G VSS_1 FRONT PK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
AUXILIARY PRESS. AUXILIARY
3 SP-1597-P-X CA-1597 FRONT AUX PRESS. YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
4 Not Used
5 Not Used
6 Not Used
7 SP-1228-P-X CA-1596 FRONT AUXILIARY BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
PRESS. RELEASE SW AUXILIARY
8 SP-1237-P-X CA-1231 BACKLIGHT FRONT AUX VT - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
PRESS. RELEASE SW AUXILIARY
X-038 - REAR HYDRA. AUX. SWITCH [ S-018] (84819781) (Receptacle)
84819781 11
84819781
1 X-091B (Receptacle) pin CA-1591 REAR HYDR AUX YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
6 - UCM3 CN1B [A-002] SW.(FRONT POS.) AUXILIARY
(87410946)
2 X-400 (Receptacle) pin A2 CA-1021B + REAR HYDR AUX SW OR - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
- FUSE HOLDER [Z-400] AUXILIARY
(48049606)
3 SP-1584-P-X CA-1584 AUX. SW-REAR WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
HYD.VALVE AUXILIARY
4 Not Used
5 Not Used
6 Not Used
7 SP-1228-P-X CA-1229 GND-REAR HYDRAULIC BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
AUX SW AUXILIARY
8 SP-1237A-P-X CA-1234A BACKLIGHT REAR VT - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
HYDRAULIC AUXILIARY AUXILIARY
S
51546954_EN 28/11/2018
55.1 [55.100] / 372

9 SP-1228-P-X CA-1587A GND-REAR HYDRAULIC BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
AUX SW AUXILIARY
10 SP-1237A-P-X CA-1586A BACKLIGHT-REAR HYDR VT - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
AUX SW AUXILIARY
X-039 - REAR WIPER MOTOR [ M-003] (87688719) (Receptacle)
87688719 12
87688719
1 X-078 (Plug) pin 1 - ROOF RC-1159 GND-REAR WIPER BK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
(84140737)
2 X-031_P (Plug) pin 11 - CAB RC-1166 (PWR) REAR WIPER WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
(84165870)
3 Not Used
4 Not Used
5 X-031_P (Plug) pin 10 - CAB RC-1035 (PARCKING) REAR OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- ROOF INTERCONNECT WIPER MOTOR (WIPER & amp; WASHER)
(84165870)
51546954_EN 28/11/2018
55.1 [55.100] / 373

X-040A - DOME LAMP [ E-006] (87691425) (Receptacle)
87691425 1
87691425
1 X-031_P (Plug) pin 13 - CAB RC-1153 DOME LAMP RD - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
(84165870)
X-040B - DOME LAMP [ E-006] (87691425) (Receptacle)
87691425 2
87691425
1 X-079 (Plug) pin 1 - ROOF RC-1152 GND-DOME LAMP BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND 2 (GND-008) LAMP AND BEACON LAMP
(84140737)
51546954_EN 28/11/2018
55.1 [55.100] / 374
X-041 - 4WS STEERING SOLENOID VALVE [ Y-007] (87708145) (Receptacle)
87708145 3
87708145
1 X-942_S (Receptacle) pin CH-1175 UCM-4WS STEERING WH - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
AA1 - CAB - CHASSIS S.V. THROTTLE, LOAD SENSOR
BULKHEAD (84254835)
2 SP-1180-P-X CH-1180A GND-4WS STEERING GY - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
S.V. THROTTLE, LOAD SENSOR
X-042 - CRAB STEERING SOLENOID VALVE [ Y-008] (87708145) (Receptacle)
87708145 4
87708145
1 X-942_S (Receptacle) pin CH-1174 UCM-CRAB STEERING WH - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
AA2 - CAB - CHASSIS SOLENOID VALVE THROTTLE, LOAD SENSOR
BULKHEAD (84254835)
2 SP-1180-P-X CH-1180B UCM-CRAB STEERING GY - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
S.V. (GND) THROTTLE, LOAD SENSOR
51546954_EN 28/11/2018
55.1 [55.100] / 375
X-043-1 - RH SPEAKER [ H-001] (87680382) (Plug)
87680382 5
87680382
1 X-031_P (Plug) pin 2 - CAB RC-1156 RADIO-RH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
- ROOF INTERCONNECT AND CIGAR LIGHTER
(84165870)
X-043-2 - RH SPEAKER [ H-001] (87691425) (Receptacle)
87691425 6
87691425
1 X-031_P (Plug) pin 1 - CAB RC-1155 RADIO-RH SPEAKER BK - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
(84165870)
X-044-1 - LH SPEAKER [ H-002] (87680382) (Plug)
87680382 7
87680382
51546954_EN 28/11/2018
55.1 [55.100] / 376

1 X-031_P (Plug) pin 9 - CAB RC-1158 RADIO-LH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
(84165870)
X-044-2 - LH SPEAKER [ H-002] (87691425) (Receptacle)
87691425 8
87691425
1 X-031_P (Plug) pin 8 - CAB RC-1157 RADIO-LH SPEAKER BK - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
(84165870)
X-045 - A/C UNIT [ A-005] (87694702) (Receptacle)
87694702 9
87694702
1 Not Used
2 SP-1557-P-X CA-1557B FUSE-DRIVE STEPPER OR - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
3 SP-1566-P-X CA-1566D GND-DRIVE STEPPER BK - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
MOTOR STEPPER MOTOR
4 Not Used
5 Not Used
6 X-050 (Plug) pin 2 - CA-1559 DRIVE STEPPER- YE - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
POTENTIOMETER A/C POTENT.A/C TEMP STEPPER MOTOR
TEMP [R-004] (87493513)
7 X-046 (Receptacle) pin 4 CA-1556 A/C STEPPER GY - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
- A/C ACTUATOR [M-001] MOTOR-DRIVE STEPPER MOTOR
(84265223)
8 X-046 (Receptacle) pin 3 CA-1551 DRIVE STEPPER-A/C GY - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
- A/C ACTUATOR [M-001] STEPPER MOTOR STEPPER MOTOR
(84265223)
(84265223)
10 Not Used
11 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 377

12 Not Used
13 X-050 (Plug) pin 1 - CA-1560 DRIVE STEPPER- YE - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
TEMP [R-004] (87493513)
(84265223)
X-046 - A/C ACTUATOR [ M-001] (84265223) (Receptacle)
84265223 10
84265223
1 X-045 (Receptacle) pin 14 - CA-1558 DRIVE STEPPER-A/C GY - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
A/C UNIT [A-005] (87694702) STEPPER MOTOR STEPPER MOTOR
2 SP-1557-P-X CA-1557A FUSE-A/C STEPPER OR - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
MOTOR STEPPER MOTOR
4 X-045 (Receptacle) pin 7 - CA-1556 A/C STEPPER GY - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
A/C UNIT [A-005] (87694702) MOTOR-DRIVE STEPPER MOTOR
5 Not Used
X-047 - FRONT WASHER MOTOR [ M-004] (87691950) (Plug)
87691950 11
87691950
1 X-942_S (Receptacle) pin CH-1163 FRONT WASHER MOTOR WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
AD6 - CAB - CHASSIS (WIPER & amp; WASHER)
BULKHEAD (84254835)
2 X-948 (Plug) pin 1 - CHASSIS CH-1164 gnd-FRONT WASHER BK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
[STUD-GND-003] (84426139)
51546954_EN 28/11/2018
55.1 [55.100] / 378
X-048 - JOYSTICK 1 [ Z-003] (47604306) (Receptacle)
47604306 12
47604306
1 SP-1525-P-X CA-1525F SENSORR SUPPLY PK - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
UNIVERSAL CONTROL CONTROL HANDLE & amp; VALVES
MODULE
2 SP-1526-P-X CA-1526C JOYSTICK CONTROL BL - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
HANDLE-UCM(GND) CONTROL HANDLE & amp; VALVES
3 X-094A (Receptacle) pin CA-1035 TELESCOPE ROLLER 2 YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
25 - UCM3 CN4A [A-002] -UCM CONTROL HANDLE & amp; VALVES
(82028493)
4 X-094A (Receptacle) pin CA-1036 TELESCOPE ROLLER YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
18 - UCM3 CN4A [A-002] 1 TO UNIVERSAL CONTROL HANDLE & amp; VALVES
5 Not Used
6 X-093B (Receptacle) pin CA-1569 AUX.OUT.ROCKERE- YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
23 - UCM3 CN3B [A-002] UCM CONTROL HANDLE & amp; VALVES
(84130760)
7 SP-1525-P-X CA-1525E +5V SENSOR SUPPLY PK - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
UCM- AUX ENABLE SW. CONTROL HANDLE & amp; VALVES
8 X-094B (Receptacle) pin CA-1032 AUX.IN.ROCKER YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
7 - UCM3 CN4B [A-002] SW.-UCM CONTROL HANDLE & amp; VALVES
(82028495)
X-049 - JOYSTICK 2 [ Z-003] (87695564) (Receptacle)
87695564 13
87695564
1 X-094A (Receptacle) pin CA-1568 GEAR DOWN SHIFT-UCM YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
12 - UCM3 CN4A [A-002] CONTROL HANDLE & amp; VALVES
(82028493)
2 X-094A (Receptacle) pin CA-1033 GEAR UP SHIFT-UCM YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
23 - UCM3 CN4A [A-002] CONTROL HANDLE & amp; VALVES
(82028493)
3 X-093B (Receptacle) pin CA-1034 DECLUTCH BY YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
19 - UCM3 CN3B [A-002] JOYSTICK-UCM CONTROL HANDLE & amp; VALVES
(84130760)
51546954_EN 28/11/2018
55.1 [55.100] / 379

4 X-404 (Receptacle) pin A12 CA-1613 FUSE-JOYSTIC OR - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- FUSE HOLDER [Z-404] CONTROL HANDLE & amp; VALVES
(48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 380

X-050 - POTENTIOMETER A/C TEMP [ R-004] (87493513) (Plug)
87493513 1
87493513
1 X-045 (Receptacle) pin 13 - CA-1560 DRIVE STEPPER- YE - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
A/C UNIT [A-005] (87694702) POTENT.A/C TEMP STEPPER MOTOR
2 X-045 (Receptacle) pin 6 - CA-1559 DRIVE STEPPER- YE - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
A/C UNIT [A-005] (87694702) POTENT.A/C TEMP STEPPER MOTOR
X-051 - A/C SWITCH ILLUMINATION [ E-016] (84278792) (Plug)
84278792 2
84278792
1 SP-1566-P-X CA-1566C GND- A/C SW ILL. BK - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
2 SP-1561-P-X CA-1561B THERMOSTAT-A/C VT - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
SW-ILLUM. STEPPER MOTOR
51546954_EN 28/11/2018
55.1 [55.100] / 381
X-052 - A/C SWITCH [ S-035] (87736481) (Plug)
87736481 3
87736481
1 SP-1689-P-X CA-1689B FAN-SWITCH OR - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
2 SP-1561-P-X CA-1561A THERMOSTAT-A/C YE - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
3 Not Used
4 SP-1566-P-X CA-1566A GND- A/C SW BK - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
X-053 - CIGAR LIGHTER [ J-003] (82944110) (Receptacle)
82944110 4
82944110
1 SP-093-P-X CA-1243 GND-CIGAR LIGHTER BK - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
2 X-401 (Receptacle) pin A8 CA-1046 FUSE-CIGAR LIGHTER RD - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
(48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 382
X-053A - CIGAR LIGHTER [ J-003] (87581782) (Receptacle)
87581782 5
87581782
1 SP-017-P-X CA-1241 BACKLIGHT-CIGAR VT - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
LIGHTER AND CIGAR LIGHTER
X-054 - THERMOSTAT [ B-028] (84136442) (Receptacle)
84136442 6
84136442
1 SP-1561-P-X CA-1561 THERMOSTAT-A/C SW YE - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
2 X-941_P (Plug) pin C4 CA-021 FILTER PRESSURE SW- YE - 0.75 SHEET 30 SH30 - A/C & amp; DRIVE
- ENGINE BULKHEAD THERMOSTAT STEPPER MOTOR
(84254825)
3 SP-1566-P-X CA-1566B GND-THERMOSTAT BK - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
51546954_EN 28/11/2018
55.1 [55.100] / 383
X-055 - RADIO [ A-006] (87709371) (Receptacle)
87709371 7
87709371
1 Not Used
2 Not Used
3 X-031_S (Receptacle) pin CA-1155 RADIO-RH SPEAKER BR - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
1 - ROOF INTERCONNECT AND CIGAR LIGHTER
(87691927)
4 X-031_S (Receptacle) pin CA-1156 RADIO-RH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
(87691927)
5 X-031_S (Receptacle) pin CA-1157 RADIO-LH SPEAKER BK - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
(87691927)
6 X-031_S (Receptacle) pin CA-1158 RADIO-LH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
(87691927)
87709660 8
87709660
1 Not Used
2 Not Used
3 Not Used
4 SP-1059-P-X CA-1059B FUSE- RADIO RD - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
5 Not Used
6 SP-017-P-X CA-1242 BACKLIGHT RADIO VT - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
7 X-400 (Receptacle) pin A12 CA-1061 FUSE-RADIO OR - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
(48049606)
8 SP-093-P-X CA-1248 GND-RADIO BK - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
51546954_EN 28/11/2018
55.1 [55.100] / 384
X-057 - SEAT SWITCH & AIR SUSPENSION [ S-029] (47401066) (Receptacle)
47401066 9
47401066
1 X-400 (Receptacle) pin A19 CA-2210 FUSE-SEAT OR - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- FUSE HOLDER [Z-400] COMPRESSOR COOLING FAN REV SW.
(48049606)
2 Not Used
3 SP-1618-P-X CA-1618A GND-SEAT SWITCH BK - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
COOLING FAN REV SW.
4 Not Used
5 Not Used
6 SP-090-P-X CA-1023 GND-SEAT SWITCH BK - 0.75 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
COOLING FAN REV SW.
7 X-098 (Receptacle) pin 3 CA-2211 SEAT HEATING-SEAT OR - 1.5 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- SEAT HEATING SWITCH HEATING SWITCH COOLING FAN REV SW.
[S-039] (84819781)
8 SP-1618-P-X CA-1618B GND-SEAT HEATING BK - 1.5 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
COOLING FAN REV SW.
9 X-092A (Receptacle) pin CA-1570 SEAT SW-UCM YE - 0.75 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
12 - UCM3 CN2A [A-002] COOLING FAN REV SW.
(82028493)
X-058 - CERAMIC RESISTOR [ R-007] (84279647) (Receptacle)
84279647 10
84279647
1 X-059 (Receptacle) pin CA-1601 FAN SW-RESISTOR WH - 2.5 SHEET 30 SH30 - A/C & amp; DRIVE
2 - FAN SWITCH [S-011] STEPPER MOTOR
(84279647)
(84279647)
(84279647)
4 SP-1608-P-X CA-1608A RESISTOR WH - 2.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
51546954_EN 28/11/2018
55.1 [55.100] / 385
X-058A - FAN MOTOR [ M-006] (84335034) (Receptacle)
84335034 11
84335034
1 X-213A (Plug) pin 1 - MAIN CA-1607 GND-FAN MOTOR BK - 6.0 SHEET 30 SH30 - A/C & amp; DRIVE
CAB GROUND 1 (GND-005) STEPPER MOTOR
[STUD-GND-005] (47663139)
2 SP-1608-P-X CA-1608B FAN MOTOR WH - 6.0 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
X-059 - FAN SWITCH [ S-011] (84279647) (Receptacle)
84279647 12
84279647
1 SP-1689-P-X CA-1689A FAN - SWITCH OR - 2.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
2 X-058 (Receptacle) pin 1 - CA-1601 FAN SW-RESISTOR WH - 2.5 SHEET 30 SH30 - A/C & amp; DRIVE
CERAMIC RESISTOR [R-007] STEPPER MOTOR
(84279647)
(84279647)
(84279647)
5 X-405 (Receptacle) pin R1_86 CA-1609 FAN-4TH SPEED YE - 1.0 SHEET 30 SH30 - A/C & amp; DRIVE
- A/C RELAY MODULE [Z-405] RELAY-SW STEPPER MOTOR
(84405124)
51546954_EN 28/11/2018
55.1 [55.100] / 386

X-060 - ADIC CN1 [ A-003] (82028493) (Receptacle)
82028493 1
82028493
1 Not Used
2 X-941_P (Plug) pin C5 CA-1224 FUEL LEVEL YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- ENGINE BULKHEAD SENSOR-ADIC CLUSTER
(84254825)
3 SP-5420-P-X CA-5502F CAN-H_VB1_ADIC YE - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
4 SP-4502-P-X CA-5512G CAN-L_VB1_ADIC GN - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
5 X-942_P (Plug) pin AD2 CA-1528 SIG.BRAKE BOOSTER YE - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
- CHASSIS BULKHEAD PRESS.-ADIC CLUSTER
(84254824)
6 SP-1529-P-X CA-1529 ANALOG DIGITAL BL - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
INSTRUMENT CLUSTER CLUSTER
SENSOR GND
7 Not Used
8 Not Used
9 Not Used
10 Not Used
11 Not Used
12 Not Used
13 Not Used
14 Not Used
15 Not Used
16 Not Used
17 X-091 (Receptacle) pin B5 CA-1543 ADIC-FLASHER UNIT YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- FLASHER UNIT [A-004] CLUSTER
(87699386)
18 Not Used
19 Not Used
20 X-082 (Receptacle) pin 3 CA-1264 ADIC-DISPLAY YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- DISPLAY ENTER/HOME NAVIGATION CLUSTER
[S-020] (84819781) ENTER/HOME
21 X-082 (Receptacle) pin 1 CA-1265 ADIC-DISPLAY YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- DISPLAY ENTER/HOME NAVIGATION CLUSTER
[S-020] (84819781) ENTER/HOME
22 X-083 (Receptacle) pin 1 - CA-1263 ADIC-DISPLAY YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
DISPLAY PAGE UP/DOWN NAVIGATION UP/DOWN CLUSTER
[S-021] (84819781)
DISPLAY PAGE UP/DOWN NAVIGATION UP/DOWN CLUSTER
[S-021] (84819781)
24 Not Used
25 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 387

26 X-941_P (Plug) pin C7 CA-0107 BATTERY ISOLATOR- WH - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- ENGINE BULKHEAD ADIC CLUSTER
(84254825)
82016219 2
82016219
1 X-942_P (Plug) pin BC7 CA-6001 +5Vref_1 BRAKE PK - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
- CHASSIS BULKHEAD BOOSTER PRESS. CLUSTER
(84254824) SENSOR
2 X-094 (Receptacle) pin CA-1052 OPEN SIGNAL BATTERY YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
3 - BATTERY ISOLATOR ISOLATOR FROM CLUSTER
SWITCH [S-001] (84819781) SWITCH TO ANALOG
DIGITAL INSTRUMENT
CLUSTER
3 X-941_P (Plug) pin B2 CA-1005 ADIC-AIR CLEANER SW YE - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
- ENGINE BULKHEAD CLUSTER
(84254825)
4 Not Used
5 Not Used
6 SP-1106-P-X CA-1106B ADIC- HIGH BEAM RELAY YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
7 Not Used
8 Not Used
9 SP-1197B-P-X CA-1197B ADIC-TURN LAMPS YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
(DIODES) CLUSTER
10 Not Used
11 Not Used
12 X-942_P (Plug) pin AD3 CA-1530 RAILER BRAKE YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- CHASSIS BULKHEAD PRESSURE SW. -ADIC CLUSTER
(84254824)
13 SP-1217-P-X CA-1217A ADIC-ALTERNATOR YE - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
14 Not Used
15 X-213A (Plug) pin 1 - MAIN CA-1579 GND-ADIC BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
CAB GROUND 1 (GND-005) CLUSTER
[STUD-GND-005] (47663139)
16 Not Used
17 SP-1212-P-X CA-1212C STARTER RELAY-UCM- YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CLUSTER
18 X-221A (Plug) pin 1 - CA-1246 ADIC-BRAKE FLUID YE - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
BRAKE FLUID LEVEL [B-023] LEVEL CLUSTER
(87581782)
19 SP-1008-P-X CA-1010 ADIC-BACLIGHTS SW VT - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
20 X-401 (Receptacle) pin A2 CA-1053 FUSE- ANALOG DIGITAL RD - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- FUSE HOLDER [Z-401] INSTRUMENT CLUSTER CLUSTER
(48049606)
21 SP-1240-P-X CA-1240A FUSE- ANALOG DIGITAL OR - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
KEY ON
51546954_EN 28/11/2018
55.1 [55.100] / 388
X-062 - SHUTTLE LEVER [ Z-004] (82862752) (Receptacle)
82862752 3
82862752
1 SP-1096A-P-X CA-1525C +5V SHUTTLE LEVER PK - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
(FWD & REV SW.) COOLING FAN REV SW.
2 X-094B (Receptacle) pin CA-2100 FWD FROM SHUTTLE YE - 0.75 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
30 - UCM3 CN4B [A-002] LEVER COOLING FAN REV SW.
(82028495)
3 X-094B (Receptacle) pin CA-2101 REVERSE FROM YE - 0.75 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
31 - UCM3 CN4B [A-002] SHUTTLE LEVER COOLING FAN REV SW.
(82028495)
4 Not Used
5 SP-2205-P-X CA-2205C +12V SHUTTLE LEVER OR - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
COOLING FAN REV SW.
6 Not Used
7 X-092B (Receptacle) pin CA-2102 GEAR OUT FROM YE - 0.75 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
19 - UCM3 CN2B [A-002] SHUTTLE LEVER COOLING FAN REV SW.
(82028495)
8 SP-091-P-X CA-1165 GND SHUTTLE LEVER BK - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
COOLING FAN REV SW.
9 X-094B (Receptacle) pin CA-1519 PARK SHUTTLE LEVER YE - 0.75 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
21 - UCM3 CN4B [A-002] COOLING FAN REV SW.
(82028495)
10 SP-1096A-P-X CA-1525D +5V SHUTTLE PK - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
LEVER(PARK SW.) COOLING FAN REV SW.
X-063 - MULTIFUNCTION LEVER (LIGHTS & amp [ S-037] (87702231) (Receptacle)
87702231 4
87702231
1 X-401 (Receptacle) pin A4 CA-1064 FUSE-MULTIFUNCTION RD - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
- FUSE HOLDER [Z-401] LEVER (LIGHTS AND HORN)
(48049606)
2 X-402 (Receptacle) pin R6_86 CA-2002 MFL-ROAD LIGHTS YE - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
- RELAY MODULE [Z-402] RELAY (LIGHTS AND HORN)
(84526304)
51546954_EN 28/11/2018
55.1 [55.100] / 389

3 X-402 (Receptacle) pin R2_86 CA-1104 MFL-HIGH BEAM RELAY YE - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
- RELAY MODULE [Z-402] (LIGHTS AND HORN)
(84526304)
4 X-402 (Receptacle) pin R1_86 CA-1101 MFL-LOW BEAM RELAY YE - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(84526304)
5 SP-1073-P-X CA-1073B MULTIFUNCTION LEVER OR - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(LIGHTS AND HORN)
6 X-402 (Receptacle) pin R3_86 CA-1092 MFLHORN RELAY YE - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(84526304)
7 X-091 (Receptacle) pin B3 CA-1199 MFL-FLASHER YE - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
- FLASHER UNIT [A-004] (LIGHTS AND HORN)
(87699386)
8 X-091 (Receptacle) pin B2 CA-1195 MFL-FLASHER YE - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(87699386)
X-064 - ADIC [ A-003] (87691968) (Plug)
87691968 5
87691968
X-065 - PEDAL BRAKE SW [ S-014] (87687242) (Receptacle)
87687242 6
87687242
1 SP-1252-P-X CA-1552C GND PEDAL BRAKE SW. BK - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(LIGHTS AND HORN)
2 SP-1252-P-X CA-1552D GND PEDAL BRAKE SW. BK - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(LIGHTS AND HORN)
3 X-093A (Receptacle) pin CA-1210 PEDAL BRAKE YE - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
17 - UCM3 CN3A [A-002] SWITCH-UCM (LIGHTS AND HORN)
(84130757)
4 X-093A (Receptacle) pin CA-1577 PEDAL BRAKE SW-UCM YE - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
18 - UCM3 CN3A [A-002] (LIGHTS AND HORN)
(84130757)
51546954_EN 28/11/2018
55.1 [55.100] / 390
X-066 - RH FRONT WORK LED LIGHT (CH) OPT [ E-013] (82012083) (Receptacle)
82012083 7
82012083
1 SP-1047-P-X FL-1047A GND RIGHT-HAND BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
LIGHT
2 SP-1041-P-X FL-1038B RIGHT-HAND FRONT VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
X-067 - STEERING MODE SELECTOR SW [ S-013] (47398305) (Receptacle)
47398305 8
47398305
A SP-075-P-X CA-1016A + STEERING MODE OR - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
SELECTOR SW THROTTLE, LOAD SENSOR
B X-093B (Receptacle) pin CA-1024 UCM-STEERING MODE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
11 - UCM3 CN3B [A-002] SELECTOR SW THROTTLE, LOAD SENSOR
(84130760)
C X-093B (Receptacle) pin CA-1025 UCM-STEERING MODE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
(84130760)
D X-093B (Receptacle) pin CA-1028 UCM-STEERING MODE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
(84130760)
51546954_EN 28/11/2018
55.1 [55.100] / 391
X-068 - LH REAR WORK LIGHT [ E-015] (82012083) (Receptacle)
82012083 9
82012083
1 X-079 (Plug) pin 1 - ROOF RC-1146 GND-LH REAR WORK BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND 2 (GND-008) LIGHT LAMP AND BEACON LAMP
(84140737)
2 SP-1045-P-X RC-1045B LH REAR WORK LIGHT VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
X-069 - RH REAR WORK LIGHT [ E-014] (82012083) (Receptacle)
82012083 10
82012083
1 X-078 (Plug) pin 1 - ROOF RC-1147 GND-RH REAR WORK BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND 1 (GND-007) LIGHT LAMP AND BEACON LAMP
(84140737)
2 SP-1045-P-X RC-1045A RIGHT-HAND REAR VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
51546954_EN 28/11/2018
55.1 [55.100] / 392

X-070 - FRONT WORKING LIGHTS SWITCH [ S-010] (84819781) (Receptacle)
84819781 1
84819781
1 Not Used
2 SP-1069-P-X CA-1069B FUSE-FRONT OR - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
WORKLIGHTS SW LAMP AND BEACON LAMP
3 X-942_P (Plug) pin BC1 CA-1038 RIGHT-HAND FRONT VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
- CHASSIS BULKHEAD WORK LED LIGHT LAMP AND BEACON LAMP
(84254824)
4 Not Used
5 SP-1069-P-X CA-1069A FUSE-FRONT OR - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
6 X-031_S (Receptacle) pin CA-1043 RIGHT-HAND FRONT VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
6 - ROOF INTERCONNECT WORK LIGHT LAMP AND BEACON LAMP
(87691927)
7 SP-1605A-P-X CA-1232E GND-FRONT BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
8 SP-1237-P-X CA-1586 BACKLIGHT FRONT VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
X-071 - REAR WORKLIGHT SWITCH [ S-005] (84819781) (Receptacle)
84819781 2
84819781
1 Not Used
2 SP-1072-P-X CA-1072A FUSE-REAR WORK OR - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
LIGHTS SW LAMP AND BEACON LAMP
51546954_EN 28/11/2018
55.1 [55.100] / 393

3 X-942_P (Plug) pin BC8 CA-2036 REAR LED WORK VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
- CHASSIS BULKHEAD LIGHTS LAMP AND BEACON LAMP
(84254824)
4 Not Used
5 SP-1072-P-X CA-1072B FUSE-REAR WORK OR - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
6 X-031_S (Receptacle) pin CA-1045 REAR WORK VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
7 - ROOF INTERCONNECT LIGHTS-SWITCH LAMP AND BEACON LAMP
(87691927)
7 SP-1605A-P-X CA-1612 GND-REAR WORK BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
8 SP-1237-P-X CA-1611 BACKLIGHT REAR WORK VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
X-072 - ROTATING BEACON LIGHT SWITCH [ S-003] (84819781) (Receptacle)
84819781 3
84819781
1 Not Used
2 X-401 (Receptacle) pin A6 CA-1044A + BEACON LIGHT SW RD - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
- FUSE HOLDER [Z-401] LAMP AND BEACON LAMP
(48049606)
3 X-031_S (Receptacle) pin CA-1150 BEACON LIGHT- SW WH - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
14 - ROOF INTERCONNECT LAMP AND BEACON LAMP
(87691927)
4 Not Used
5 Not Used
6 Not Used
7 SP-1605A-P-X CA-1229A GND-BEACON LIGHT SW BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
8 SP-1237-P-X CA-1234 BACKLIGHT BEACON VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
LIGHT SW LAMP AND BEACON LAMP
X-073 - ROOF WIPER MOTOR SWITCH [ S-006] (84819781) (Receptacle)
84819781 4
84819781
51546954_EN 28/11/2018
55.1 [55.100] / 394

1 Not Used
2 SP-1079B-P-X CA-1079C ROOF WIPER SW OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
3 SP-1163-P-X CA-1163B ROOF WIPER SW WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
4 X-031_S (Receptacle) pin CA-1160 ROOF WIPER - SW WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
3 - ROOF INTERCONNECT (WIPER & amp; WASHER)
(87691927)
5 X-031_S (Receptacle) pin CA-1162 ROOF WIPER - SW OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
4 - ROOF INTERCONNECT (WIPER & amp; WASHER)
(87691927)
6 SP-1079B-P-X CA-1079D ROOF WIPER SW OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
7 SP-1605A-P-X CA-1258 GND-ROOF WIPER SW BK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
8 SP-1237-P-X CA-1259 BACKLIGHT-ROOF VT - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
WIPER SW (WIPER & amp; WASHER)
X-074 - PICK-UP HITCH LED WORK LIGHT CON [ E-018] (82012083) (Receptacle)
82012083 5
82012083
1 X-095_P (Receptacle) pin 2 - PH-3025 REAR LED WORK BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
INTERFACE PICK-UP HITCH LIGHTS GND LAMP AND BEACON LAMP
LED WORK (48077530)
2 X-095_P (Receptacle) pin 1 - PH-2036 REAR LED WORK VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
LED WORK (48077530)
X-075 - 5TH FRONT HYDR AUXILIARY SWITCH [ S-007] (84819781) (Receptacle)
84819781 6
84819781
1 Not Used
2 SP-1009-P-X CA-1009A + 5TH FRONT HYDR AUX OR - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
SW AUXILIARY
51546954_EN 28/11/2018
55.1 [55.100] / 395

3 X-943_P (Plug) pin B7 CA-1120B 5TH FRONT HYDR WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
- CHASSIS BULKHEAD AUX-BOOM SOCKET AUXILIARY
(84550084) REELING
4 Not Used
5 Not Used
6 Not Used
7 SP-1227-P-X CA-1227 GND-5TH FRONT HYDR BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
AUX SW AUXILIARY
8 SP-1255-P-X CA-1236A BACKLIGHT-5TH FRONT VT - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
HYDR AUX SW AUXILIARY
9 SP-1227-P-X CA-1227B GND-5TH FRONT HYDR BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
AUX SW AUXILIARY
10 SP-1255-P-X CA-1255C BACKLIGHT-5TH FRONT VT - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
HYDR AUX SW AUXILIARY
X-076 - HAZARD WARNING SWITCH [ S-009] (84819781) (Receptacle)
84819781 7
84819781
1 Not Used
2 SP-1054-P-X CA-1048 FUSE- WARNING SW RD - 1.0 SHEET 27 SH27 - FLASHER UNIT
3 X-091 (Receptacle) pin B4 CA-1544 HAZARD WARNING YE - 1.0 SHEET 27 SH27 - FLASHER UNIT
- FLASHER UNIT [A-004] SW-FLASHER
(87699386)
4 Not Used
5 Not Used
6 Not Used
7 SP-1252-P-X CA-1252B GND-HAZARD WARNING BK - 1.0 SHEET 27 SH27 - FLASHER UNIT
SW
8 X-091 (Receptacle) pin A6 CA-1055 HAZARD WARNING VT - 1.0 SHEET 27 SH27 - FLASHER UNIT
(87699386)
X-077 - BOOM WORKING LIGHT SWITCH [ S-008] (84819781) (Receptacle)
84819781 8
84819781
51546954_EN 28/11/2018
55.1 [55.100] / 396

1 Not Used
2 X-400 (Receptacle) pin A8 CA-1068 FUSE-BOOM LIGHTS SW OR - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- FUSE HOLDER [Z-400] SOCKET, TRAILER SOCKET
(48049606)
3 X-943_P (Plug) pin A8 CA-1220 BOOM LIGHTS-SWITCH VT - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- CHASSIS BULKHEAD SOCKET, TRAILER SOCKET
(84550084)
4 Not Used
5 Not Used
6 Not Used
7 SP-1605A-P-X CA-1235 GND-BOOM LIGHTS BK - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
SWITCH SOCKET, TRAILER SOCKET
8 SP-1237-P-X CA-1226 BACKLIGHT BOOM VT - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
LIGHTS SW SOCKET, TRAILER SOCKET
X-078 - ROOF GROUND 1 (GND-007) (84140737) (Plug)
84140737 9
84140737
1 X-039 (Receptacle) pin 1 RC-1159 GND-REAR WIPER BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
- REAR WIPER MOTOR MOTOR CHASSIS AND ROOF
[M-003] (87688719)
1 X-069 (Receptacle) pin 1 - RH RC-1147 GND-RH REAR WORK BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
REAR WORK LIGHT [E-014] LIGHT CHASSIS AND ROOF
(82012083)
1 X-032-1 (Plug) pin 1 - RC-1149 GND-RH FRONT WORK BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
RH FRONT WORK LIGHT LIGHT (CAB) CHASSIS AND ROOF
(82012085)
1 X-036 (Receptacle) pin 1 RC-1154 GND-ROOF WIPER BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
- ROOF WIPER MOTOR MOTOR CHASSIS AND ROOF
[M-005] (87688719)
X-079 - ROOF GROUND 2 (GND-008) (84140737) (Plug)
84140737 10
84140737
51546954_EN 28/11/2018
55.1 [55.100] / 397

1 X-033_S-1 (Plug) pin 1 - RC-1148 GND-FRONT WORK LED BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
LH FRONT WORK LIGHT LIGHT (CAB) CHASSIS AND ROOF
(82012085)
1 X-040B (Receptacle) pin RC-1152 GND-DOME LAMP BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
1 - DOME LAMP [E-006] CHASSIS AND ROOF
(87691425)
1 X-068 (Receptacle) pin 1 - LH RC-1146 GND-LH REAR WORK BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
(82012083)
1 X-035 (Receptacle) pin 2 - RC-1151 GND-ROTATING BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
ROTATING BEACON [E-017] BEACON LAMP CHASSIS AND ROOF
(87691950)
51546954_EN 28/11/2018
55.1 [55.100] / 398

X-080 - BOOM POWER SOCKET SWITCH [ S-019] (84819781) (Receptacle)
84819781 1
84819781
1 Not Used
2 SP-1009-P-X CA-1009B + BOOM SOCKET SW OR - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
3 X-942_P (Plug) pin AD1 CA-1610 BOOM SOCKET- SWITCH WH - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- CHASSIS BULKHEAD SOCKET, TRAILER SOCKET
(84254824)
4 Not Used
5 Not Used
6 Not Used
7 SP-1228-P-X CA-1228A GND-BOOM SOCKET SW BK - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
8 SP-1237A-P-X CA-1233 BACKLIGHT BOOM VT - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
SOCKET SW SOCKET, TRAILER SOCKET
82012083 2
82012083
1 SP-1047-P-X FL-1047 GND RIGHT-HAND BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
LIGHT
2 SP-1041-P-X FL-1038A RIGHT-HAND FRONT VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
51546954_EN 28/11/2018
55.1 [55.100] / 399
X-082 - DISPLAY ENTER/HOME [ S-020] (84819781) (Receptacle)
84819781 3
84819781
ADIC CN1 [A-003] (82028493) NAVIGATION CLUSTER
ENTER/HOME
2 SP-1114-P-X CA-1004A GND-DISPLAY BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
NAVIGATION CLUSTER
ENTER/HOME
ENTER/HOME
4 Not Used
5 Not Used
6 Not Used
7 SP-1114-P-X CA-1552 GND-DISPLAY BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
NAVIGATION CLUSTER
ENTER/HOME
8 SP-1008-P-X CA-1261A BACKLIGHT-DISPLAY VT - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
NAVIGATION CLUSTER
ENTER/HOME
NAVIGATION CLUSTER
ENTER/HOME
NAVIGATION CLUSTER
ENTER/HOME
X-083 - DISPLAY PAGE UP/DOWN [ S-021] (84819781) (Receptacle)
84819781 4
84819781
ADIC CN1 [A-003] (82028493) NAVIGATION UP/DOWN CLUSTER
2 SP-1114-P-X CA-1004B GND-DISPLAY BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
NAVIGATION UP/DOWN CLUSTER
51546954_EN 28/11/2018
55.1 [55.100] / 400

4 Not Used
5 Not Used
6 Not Used
8 SP-1008-P-X CA-1230 BACKLIGHT-DISPLAY VT - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
X-084 - REAR AXLE LOAD SENSOR [ S-028] (87695564) (Receptacle)
87695564 5
87695564
1 X-942_S (Receptacle) pin CH-1615 + REAR AXLE LOAD OR - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
AD8 - CAB - CHASSIS SENSOR THROTTLE, LOAD SENSOR
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-1546 UCM-REAR AXLE LOAD YE - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
BULKHEAD (84254835)
3 X-942_S (Receptacle) pin CH-1547 UCM-REAR AXLE LOAD GN - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
BULKHEAD (84254835)
4 X-945 (Plug) pin 1 - CHASSIS CH-1616 GND-REAR AXLE LOAD BK - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
[STUD-GND-004] (84426139)
X-085 - DECLUTCH BY SERVICE BRAKE [ S-022] (84819781) (Receptacle)
84819781 6
84819781
1 Not Used
2 X-404 (Receptacle) pin A9 CA-1510 FUSE-DECLUTCH OR - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- FUSE HOLDER [Z-404] SERVICE BRAKE SW amp; CUT OFF VALVES
(48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 401

3 X-091B (Receptacle) pin CA-1516 DECLUTCH BY SERVICE YE - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
15 - UCM3 CN1B [A-002] BRAKE SW-UCM amp; CUT OFF VALVES
(87410946)
4 Not Used
5 Not Used
6 Not Used
7 SP-1605B-P-X CA-1258A GND-DECLUTCH BK - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
SERVICE BRAKE amp; CUT OFF VALVES
8 SP-1008-P-X CA-1553A BACKLIGHT HYDR VT - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
AUXILLARY SW amp; CUT OFF VALVES
X-086 - CONTINUOUS FLOW AUX SWITCH [ S-034] (84819781) (Receptacle)
84819781 7
84819781
1 Not Used
2 X-404 (Receptacle) pin A15 CA-1039 CONTINOUS AUX FLOW OR - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
- FUSE HOLDER [Z-404] SWITCH AUXILIARY
(48049606)
3 X-092B (Receptacle) pin CA-1658 CONTINOUS FLOW AUX BR - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
27 - UCM3 CN2B [A-002] SWITCH AUXILIARY
(82028495)
4 Not Used
5 Not Used
6 Not Used
7 SP-1252-P-X CA-1252A GND-CONTINUOUS AUX BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
FLOW AUXILIARY
8 SP-1255-P-X CA-1251 BACKLIGHT VT - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
CONTINUOUS AUX AUXILIARY
FLOW SW
X-088 - COOLING REVERSIABLE FAN SWITCH [ S-025] (84819781) (Receptacle)
84819781 8
84819781
51546954_EN 28/11/2018
55.1 [55.100] / 402

1 Not Used
2 X-404 (Receptacle) pin A10 CA-1535 FUSE-COOLING FAN OR - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- FUSE HOLDER [Z-404] REV SW COOLING FAN REV SW.
(48049606)
3 X-093B (Receptacle) pin CA-1517 COOLING FAN REV YE - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
20 - UCM3 CN3B [A-002] SW-UCM COOLING FAN REV SW.
(84130760)
4 Not Used
5 Not Used
6 Not Used
7 SP-1228-P-X CA-1256A GND-COOLING FAN REV BK - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
SW COOLING FAN REV SW.
8 SP-1237A-P-X CA-1257 BACKLIGHT COOLING VT - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
FAN REV SW COOLING FAN REV SW.
X-089 - TRANSMISSION CONTROL UNIT (TCH90 [ A-007] (47715498) (Receptacle)
47715498 9
47715498
1 X-940_P (Plug) pin 16 CA-1583 +30 TRANSMISSION TCU RD - 0.5 SHEET 19 SH19 - (TCU) TRANSMISSION
- CAB-TRANSMISSION SOLENOID VALVES AND CONTROLS
BULKHEAD (47663154)
2 SP-1581-P-X CA-1581A FUSE-TCU OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
3 X-940_P (Plug) pin 1 CA-1066 PULSE WIDTH WH - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
- CAB-TRANSMISSION MODULATED FORWARD SOLENOID VALVES AND CONTROLS
BULKHEAD (47663154) LOW VALVE COMMAND
- CAB-TRANSMISSION MODULATED REVERSE SOLENOID VALVES AND CONTROLS
BULKHEAD (47663154) VALVE COMMAND
5 SP-1581-P-X CA-1581B FUSE-TCU OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
BULKHEAD (47663154) HIGH VALVE COMMAND
- CAB-TRANSMISSION MODULATED KPROP SOLENOID VALVES AND CONTROLS
8 SP-1581-P-X CA-1581C FUSE-TCU OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
9 X-940_P (Plug) pin 9 CA-1078 SK1 VALVE COMMAND WH - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
BULKHEAD (47663154)
10 X-940_P (Plug) pin 10 CA-1085 SK2 VALVE COMMAND WH - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
BULKHEAD (47663154)
11 Not Used
12 X-940_P (Plug) pin 2 CA-1999 PULSE WIDTH GY - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
BULKHEAD (47663154) LOW VALVE CURRENT
FEEDBACK
BULKHEAD (47663154) HIGH VALVE CURRENT
FEEDBACK
51546954_EN 28/11/2018
55.1 [55.100] / 403

14 Not Used
15 Not Used
16 Not Used
17 X-940_P (Plug) pin 12 CA-1098 TRANSMISSION BL - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
- CAB-TRANSMISSION SENSOR GROUND SOLENOID VALVES AND CONTROLS
BULKHEAD (47663154)
18 Not Used
19 Not Used
20 Not Used
21 Not Used
22 Not Used
23 Not Used
24 SP-1178-P-X CA-1178B TRANSMISSION INPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
25 X-940_P (Plug) pin 15 CA-1179 TRANSMISSION OUTPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
- CAB-TRANSMISSION SPEED SOLENOID VALVES AND CONTROLS
BULKHEAD (47663154)
26 Not Used
27 SP-5420-P-X CA-4502N CAN-H_VB1 YE - 0.75 SHEET 19 SH19 - (TCU) TRANSMISSION
28 Not Used
29 X-940_P (Plug) pin 18 CA-2021C TCH90 GROUND (TCU) BK - 2.0 SHEET 19 SH19 - (TCU) TRANSMISSION
BULKHEAD (47663154)
30 Not Used
31 Not Used
32 Not Used
33 Not Used
34 SP-1581-P-X CA-1581D FUSE-TCU OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
35 Not Used
36 Not Used
37 Not Used
38 Not Used
39 Not Used
- CAB-TRANSMISSION MODULATED REVERSE SOLENOID VALVES AND CONTROLS
BULKHEAD (47663154) VALVE CURRENT
FEEDBACK
- CAB-TRANSMISSION MODULATED KPROP SOLENOID VALVES AND CONTROLS
FEEDBACK
42 Not Used
43 X-940_P (Plug) pin 13 CA-1049 TRANSMISSION OIL YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
- CAB-TRANSMISSION TEMPERATURE SENSOR SOLENOID VALVES AND CONTROLS
BULKHEAD (47663154)
44 X-940_P (Plug) pin 14 CA-1040 TRANSMISSION OIL YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
- CAB-TRANSMISSION PRESSURE SWITCH SOLENOID VALVES AND CONTROLS
BULKHEAD (47663154)
45 Not Used
46 Not Used
47 Not Used
48 Not Used
49 Not Used
50 Not Used
51 Not Used
52 SP-1178-P-X CA-1178A TRANSMISSION INPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
53 Not Used
54 Not Used
55 SP-4502-P-X CA-5420N CAN-L_VB1 GN - 0.75 SHEET 19 SH19 - (TCU) TRANSMISSION
51546954_EN 28/11/2018
55.1 [55.100] / 404

X-090 - TELEMATICS [ A-010] (87700156) (Receptacle)
87700156 1
87700156
1 SP-1576-P-X CA-1576A GND TELEMATICS UNIT BK - 1.0 SHEET 28 SH28 - GPS SYSTEM
2 SP-1240-P-X CA-1240B FUSE-TELEMATIC OR - 1.0 SHEET 28 SH28 - GPS SYSTEM
PREDISP. (TELEMATICS UNIT PREDISPOSITION)
3 SP-4502D-P-X CA-4502E CAN-H_VB1_TELEMAT- YE - 0.75 SHEET 28 SH28 - GPS SYSTEM
ICS (TELEMATICS UNIT PREDISPOSITION)
4 SP-5420D-P-X CA-5420E CAN-L_VB1_TELEMAT- GN - 0.75 SHEET 28 SH28 - GPS SYSTEM
ICS (TELEMATICS UNIT PREDISPOSITION)
5 Not Used
6 X-191 (Receptacle) pin 3 - CA-RX232 RS232 CHANNEL RX WH - 0.75 SHEET 28 SH28 - GPS SYSTEM
TELEMATICS DIAGNOSTICS (TELEMATICS UNIT PREDISPOSITION)
(87695564)
7 X-191 (Receptacle) pin 2 - CA-TX232 RS232 CHANNEL TX GN - 0.75 SHEET 28 SH28 - GPS SYSTEM
(87695564)
8 SP-1217-P-X CA-1217B ADIC-TELEMATICS YE - 0.75 SHEET 28 SH28 - GPS SYSTEM
9 Not Used
10 Not Used
11 Not Used
12 SP-2013-P-X CA-2013B BATTERY ISOLATOR RD - 1.0 SHEET 28 SH28 - GPS SYSTEM
SW-TELEMATICS (TELEMATICS UNIT PREDISPOSITION)
X-091 - FLASHER UNIT [ A-004] (87699386) (Receptacle)
87699386 2
87699386
51546954_EN 28/11/2018
55.1 [55.100] / 405

A1 SP-1054-P-X CA-1054A FUSE-FLASHER RD - 1.5 SHEET 27 SH27 - FLASHER UNIT
A3 X-943_P (Plug) pin C8 CA-1239 TRAILER RIGHT-HAND VT - 1.0 SHEET 27 SH27 - FLASHER UNIT
- CHASSIS BULKHEAD LAMP-FLASHER
(84550084)
A5 X-943_P (Plug) pin B6 CA-1542 TRAILER LH VT - 1.0 SHEET 27 SH27 - FLASHER UNIT
- CHASSIS BULKHEAD LAMP-FLASHER
(84550084)
A6 X-076 (Receptacle) pin 8 - CA-1055 HAZARD WARNING VT - 1.0 SHEET 27 SH27 - FLASHER UNIT
HAZARD WARNING SWITCH SW-FLASHER
[S-009] (84819781)
A8 SP-1073-P-X CA-1073A FUSE-FLASHER UNIT OR - 1.0 SHEET 27 SH27 - FLASHER UNIT
B1 SP-1054-P-X CA-1054B FUSE-FLASHER RD - 1.5 SHEET 27 SH27 - FLASHER UNIT
B2 X-063 (Receptacle) pin 8 CA-1195 MFL-FLASHER YE - 1.0 SHEET 27 SH27 - FLASHER UNIT
- MULTIFUNCTION LEVER
(LIGHTS & amp [S-037]
(87702231)
B3 X-063 (Receptacle) pin 7 CA-1199 MFL-FLASHER YE - 1.0 SHEET 27 SH27 - FLASHER UNIT
(87702231)
B4 X-076 (Receptacle) pin 3 - CA-1544 HAZARD WARNING YE - 1.0 SHEET 27 SH27 - FLASHER UNIT
[S-009] (84819781)
B5 X-060 (Receptacle) pin 17 - CA-1543 ADIC-FLASHER UNIT YE - 1.0 SHEET 27 SH27 - FLASHER UNIT
ADIC CN1 [A-003] (82028493)
B6 SP-1193-P-X CA-1193A FLASHER-LH TURN VT - 1.0 SHEET 27 SH27 - FLASHER UNIT
LAMP-DIODE
B7 SP-1196-P-X CA-1196A FLASHER-LH TURN VT - 1.0 SHEET 27 SH27 - FLASHER UNIT
LAMP-DIODE
B8 SP-093-P-X CA-1545 GND- FLASHER UNIT BK - 1.0 SHEET 27 SH27 - FLASHER UNIT
C7 X-002 (Plug) pin 1 - MAIN CA-1540 GND-FLASHER UNIT BK - 1.0 SHEET 27 SH27 - FLASHER UNIT
CAB GROUND 1 (GND-005)
[STUD-GND-005] (47663140)
[STUD-GND-005] (47663140)
X-091A - UCM3 CN1A [ A-002] (82016219) (Receptacle)
82016219 3
82016219
1 SP-0070-P-X CA-0070F UCM-GND CAB BK - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
2 Not Used
3 Not Used
4 Not Used
5 Not Used
6 Not Used
7 SP-0070-P-X CA-0070G UCM-GND CAB BK - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
8 SP-1525-P-X CA-1525 UNIVERSAL CONTROL PK - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
MODULE SENSOR COOLING FAN REV SW.
SUPPLY (5VREF1)
9 SP-1096A-P-X CA-1096 +5V SENSOR SUPPLY PK - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
10 Not Used
11 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 406

12 Not Used
13 X-942_P (Plug) pin AB8 CA-1503 AUX VALVES NEGATIVE GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CHASSIS BULKHEAD FROM UNIVERSAL CONTROL HANDLE & amp; VALVES
14 SP-2201-P-X CA-2201A FUSE-UCM OR - 0.75 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
15 Not Used
16 Not Used
17 Not Used
18 Not Used
19 X-942_P (Plug) pin AC2 CA-1507 TELESCOPE RETRACT GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CHASSIS BULKHEAD RETURN CONTROL HANDLE & amp; VALVES
(84254824)
20 X-404 (Receptacle) pin A20 CA-2202 FUSE-UCM RD - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
- FUSE HOLDER [Z-404]
(48049606)
21 Not Used
22 X-942_P (Plug) pin BD7 CA-2514 UCM-GND PARK BRAKE GY - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CHASSIS BULKHEAD VALVE # 2 amp; CUT OFF VALVES
(84254824)
23 Not Used
24 X-942_P (Plug) pin AC4 CA-1509 BOOM CUT OFF VALVE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CHASSIS BULKHEAD SIGN. amp; CUT OFF VALVES
(84254824)
25 X-942_P (Plug) pin BC5 CA-1513 UCM-PARK BRAKE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
(84254824)
26 SP-2201-P-X CA-2201B FUSE-UCM OR - 0.75 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
X-091B - UCM3 CN1B [ A-002] (87410946) (Receptacle)
87410946 4
87410946
1 SP-0070-P-X CA-0070B UCM-GND CAB BK - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
2 X-092 (Receptacle) pin 3 - CA-1592 BOOM FLOAT/RIDE YE - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
RIDE CTRL/BOOM FLOAT CONTROL SWITCH ON THROTTLE, LOAD SENSOR
SWITCH [S-026] (84819781)
3 Not Used
4 X-942_P (Plug) pin BA3 CA-1515 UCM-PRESS SENSOR YE - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CHASSIS BULKHEAD PARK BRAKE amp; CUT OFF VALVES
(84254824)
5 Not Used
6 X-038 (Receptacle) pin 1 - CA-1591 REAR HYDR AUX YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
REAR HYDRA. AUX. SWITCH SW.(FRONT POS.) AUXILIARY
[S-018] (84819781)
7 SP-1584-P-X CA-1584A REAR HYDR.AUX. YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
SW(REAR POSITION) AUXILIARY
8 Not Used
9 SP-0070-P-X CA-0070C UCM-GND CAB BK - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
10 X-097 (Receptacle) pin 3 CA-1520 LLMC DISABLE SW-UCM YE - 0.5 SHEET 16 SH16 - (UCM) STEERING, FOOT
- LLMC DISABLE SWITCH THROTTLE, LOAD SENSOR
[S-097] (84819781)
11 X-092 (Receptacle) pin 1 - CA-2593 BOOM FLOAT/RIDE YE - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
RIDE CTRL/BOOM FLOAT CONTROL SWITCH OFF THROTTLE, LOAD SENSOR
SWITCH [S-026] (84819781)
51546954_EN 28/11/2018
55.1 [55.100] / 407

12 X-942_P (Plug) pin AC8 CA-1532 BOOM/TILT CUT-OFF YE - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CHASSIS BULKHEAD PRESS.SENS. amp; CUT OFF VALVES
(84254824)
13 Not Used
14 Not Used
15 X-085 (Receptacle) pin 3 - CA-1516 DECLUTCH BY SERVICE YE - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
DECLUTCH BY SERVICE BRAKE SW-UCM amp; CUT OFF VALVES
BRAKE [S-022] (84819781)
16 Not Used
17 Not Used
18 X-097 (Receptacle) pin 1 CA-1531 LLMC DISABLE SW-UCM YE - 0.5 SHEET 16 SH16 - (UCM) STEERING, FOOT
- LLMC DISABLE SWITCH THROTTLE, LOAD SENSOR
[S-097] (84819781)
19 Not Used
20 X-942_P (Plug) pin AC7 CA-1512 TELESCOPIC CUT OFF YE - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CHASSIS BULKHEAD PRESS. SENSOR amp; CUT OFF VALVES
(84254824)
21 Not Used
22 Not Used
23 Not Used
24 Not Used
25 SP-5420F-P-X CA-5420G CAN-L_VB1_UCM GN - 0.75 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
COOLING FAN REV SW.
28 X-942_P (Plug) pin BB1 CA-1094 BOOM LOWERING YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CHASSIS BULKHEAD PRESS. SENSOR SIGNAL CONTROL HANDLE & amp; VALVES
(84254824)
29 Not Used
30 X-943_P (Plug) pin B1 CA-1209 RELAY-TRAILER BRAKE VT - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CHASSIS BULKHEAD LAMPS amp; CUT OFF VALVES
(84550084)
33 X-943_P (Plug) pin B8 CA-1020 UCM-BRAKE LIGHTS VT - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CHASSIS BULKHEAD RELAY amp; CUT OFF VALVES
(84550084)
34 SP-4502F-P-X CA-4502G CAN-H_VB1_UCM YE - 0.75 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
COOLING FAN REV SW.
X-092 - RIDE CTRL/BOOM FLOAT SWITCH [ S-026] (84819781) (Receptacle)
84819781 5
84819781
1 X-091B (Receptacle) pin CA-2593 BOOM FLOAT/RIDE YE - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
11 - UCM3 CN1B [A-002] CONTROL SWITCH OFF THROTTLE, LOAD SENSOR
(87410946)
2 X-404 (Receptacle) pin A16 CA-1109 FUSE-BOOM OR - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
- FUSE HOLDER [Z-404] RIDE/FLOAT SWITCH THROTTLE, LOAD SENSOR
(48049606)
3 X-091B (Receptacle) pin CA-1592 BOOM FLOAT/RIDE YE - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
2 - UCM3 CN1B [A-002] CONTROL SWITCH ON THROTTLE, LOAD SENSOR
(87410946)
4 Not Used
5 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 408

6 Not Used
7 SP-1605B-P-X CA-1552B GND LED BOOM FLOAT BK - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
SWITCH THROTTLE, LOAD SENSOR
8 SP-1075-P-X CA-1075A UCM-BOOM FLOAT/RIDE VT - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
VALVE THROTTLE, LOAD SENSOR
82028493 6
82028493
1 Not Used
4 Not Used
5 X-942_P (Plug) pin AA2 CA-1174 UCM-CRAB STEERING WH - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
- CHASSIS BULKHEAD SOLENOID VALVE THROTTLE, LOAD SENSOR
(84254824)
6 X-941_P (Plug) pin A6 CA-1253 COOL. FAN SPEED WH - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- ENGINE BULKHEAD PULSE WIDTH COOLING FAN REV SW.
8 Not Used
9 X-942_P (Plug) pin BA1 CA-1573 RIDE CONTROL PRESS YE - 0.75 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CHASSIS BULKHEAD SWITCH SERIES amp; CUT OFF VALVES
(84254824)
10 Not Used
11 SP-1547C-P-X CA-1547C UCM-REAR AXLE LOAD GN - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
12 X-057 (Receptacle) pin CA-1570 SEAT SW-UCM YE - 0.75 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
9 - SEAT SWITCH & AIR COOLING FAN REV SW.
SUSPENSION [S-029]
(47401066)
14 X-942_P (Plug) pin AA1 CA-1175 UCM-4WS STEERING WH - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
- CHASSIS BULKHEAD S.V. THROTTLE, LOAD SENSOR
(84254824)
15 Not Used
16 Not Used
17 X-102 (Receptacle) pin 1 - CA-1554 HYDR AUXILLARY YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
HYDR AUXILLARY ENABLE ENABLE SW (ON) AUXILIARY
SWITCH [S-033] (84819781)
18 Not Used
19 Not Used
20 SP-0070-P-X CA-0070A UCM-GND CAB BK - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
21 Not Used
22 X-942_P (Plug) pin BC6 CA-1503C RIDE CTR/BOOM FLT GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CHASSIS BULKHEAD NEGATIVE CONTROL HANDLE & amp; VALVES
(84254824)
23 Not Used
24 Not Used
25 X-102 (Receptacle) pin 3 - CA-1549 HYDR AUXILLARY YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
HYDR AUXILLARY ENABLE ENABLE SW (OFF) AUXILIARY
SWITCH [S-033] (84819781)
51546954_EN 28/11/2018
55.1 [55.100] / 409
82028495 7
82028495
1 SP-1546-P-X CA-1546 UCM-REAR AXLE LOAD YE - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
SENSOR (CAN2-H_SB1) THROTTLE, LOAD SENSOR
2 X-941_P (Plug) pin B3 CA-1202 UNIVERSAL CONTROL YE - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- ENGINE BULKHEAD MODULE SIG.-COOL.FAN COOLING FAN REV SW.
(84254825) UPPER REV.
3 SP-2207-P-X CA-2207E FUSE-UCM OR - 0.75 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
4 SP-2207-P-X CA-2207F FUSE-UCM OR - 0.75 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
5 X-941_P (Plug) pin A8 CA-1190 UNIVERSAL CONTROL YE - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- ENGINE BULKHEAD MODULE SIG. COOLING FAN REV SW.
ENABLE
6 X-942_P (Plug) pin AC6 CA-1511 UCM-PARK BRAKE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
(84254824)
7 X-942_P (Plug) pin BA7 CA-2513 UCM-GND PARK BRAKE GY - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
(84254824)
8 X-942_P (Plug) pin AC5 CA-1514 TELESCOPE CUT OFF GY - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CHASSIS BULKHEAD VALVES RETURN amp; CUT OFF VALVES
(84254824)
9 SP-2207-P-X CA-2207C FUSE-UCM OR - 0.75 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
10 SP-1547C-P-X CA-1547D UCM-REAR AXLE LOAD GN - 0.75 SHEET 16 SH16 - (UCM) STEERING, FOOT
12 X-941_P (Plug) pin B1 CA-1191 UNIVERSAL CONTROL YE - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
(84254825) LOW.REV.
13 Not Used
14 Not Used
15 Not Used
16 Not Used
17 SP-2207-P-X CA-2207D FUSE-UCM OR - 0.75 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
18 Not Used
19 X-062 (Receptacle) pin 7 CA-2102 GEAR OUT FROM YE - 0.75 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- SHUTTLE LEVER [Z-004] SHUTTLE LEVER COOLING FAN REV SW.
(82862752)
20 X-093 (Receptacle) pin 3 - CA-1522 ROAD MODE SW-UCM YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
ROAD/WORK MODE SWITCH THROTTLE, LOAD SENSOR
[S-027] (84819781)
21 Not Used
22 Not Used
23 X-093 (Receptacle) pin 1 - CA-1521 WORK MODE SW-UCM YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
ROAD/WORK MODE SWITCH THROTTLE, LOAD SENSOR
[S-027] (84819781)
24 SP-1212-P-X CA-1212B STARTER RELAY-UCM- YE - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
ADIC COOLING FAN REV SW.
25 Not Used
26 SP-0070-P-X CA-0070E UCM-GND CAB BK - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
51546954_EN 28/11/2018
55.1 [55.100] / 410

27 X-086 (Receptacle) pin 3 - CA-1658 CONTINOUS FLOW AUX BR - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
CONTINUOUS FLOW AUX SWITCH AUXILIARY
SWITCH [S-034] (84819781)
28 Not Used
29 Not Used
30 Not Used
31 X-112 (Receptacle) pin CA-1523 (SIG.) FOOT THROTTLE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
A - ELECTRONIC FOOT SENSOR SW. THROTTLE, LOAD SENSOR
THROTTLE [B-020]
(84398823)
32 Not Used
33 Not Used
34 SP-0070-P-X CA-0070D UCM-GND CAB BK - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
X-093 - ROAD/WORK MODE SWITCH [ S-027] (84819781) (Receptacle)
84819781 8
84819781
1 X-092B (Receptacle) pin CA-1521 WORK MODE SW-UCM YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
(82028495)
2 X-404 (Receptacle) pin A14 CA-1536 FUSE-ROAD/WORK OR - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
- FUSE HOLDER [Z-404] MODE SW THROTTLE, LOAD SENSOR
(48049606)
3 X-092B (Receptacle) pin CA-1522 ROAD MODE SW-UCM YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
(82028495)
4 Not Used
5 Not Used
6 Not Used
7 SP-1605B-P-X CA-1593A GND-ROAD/WORK BK - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
MODE SWI THROTTLE, LOAD SENSOR
8 SP-1008-P-X CA-1230A BACKLIGHT VT - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
ROAD/WORK MODE THROTTLE, LOAD SENSOR
SW
51546954_EN 28/11/2018
55.1 [55.100] / 411
84130757 9
84130757
1 X-942_P (Plug) pin BD2 CA-1598 UCM-AUX PRESS REL. WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
- CHASSIS BULKHEAD S.V.A AUXILIARY
(84254824)
4 X-942_P (Plug) pin BD3 CA-1599 UCM-AUX PRESS REL. WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
- CHASSIS BULKHEAD S.V.B AUXILIARY
(84254824)
5 X-942_P (Plug) pin AA7 CA-1056 AUXILIARY OUT VLV WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CHASSIS BULKHEAD SIGNAL CONTROL HANDLE & amp; VALVES
(84254824)
6 Not Used
8 Not Used
9 Not Used
10 Not Used
11 X-980-2 (Plug) pin 1 - CA-2222A L.M.C. OVERRIDE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
LLMC CUT BYPASS [S-030] SW-UCM THROTTLE, LOAD SENSOR
(87734169)
12 Not Used
14 X-942_P (Plug) pin AB7 CA-1058 AUXILIARY IN VLV WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CHASSIS BULKHEAD SIGNAL CONTROL HANDLE & amp; VALVES
(84254824)
15 X-942_P (Plug) pin BA4 CA-2004 TELE-OUT PRESS. YE - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CHASSIS BULKHEAD SWITCH amp; CUT OFF VALVES
(84254824)
16 X-112 (Receptacle) pin CA-1524 (IVS 3) FOOT THROTTLE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
D - ELECTRONIC FOOT SENSOR SW. THROTTLE, LOAD SENSOR
THROTTLE [B-020]
(84398823)
17 X-065 (Receptacle) pin 3 - CA-1210 PEDAL BRAKE YE - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
PEDAL BRAKE SW [S-014] SWITCH-UCM amp; CUT OFF VALVES
(87687242)
18 X-065 (Receptacle) pin 4 - CA-1577 PEDAL BRAKE SW-UCM YE - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
PEDAL BRAKE SW [S-014] amp; CUT OFF VALVES
(87687242)
19 Not Used
22 Not Used
23 SP-1561-P-X CA-1561C A/C SWITCH YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
SIGNAL-UCM THROTTLE, LOAD SENSOR
24 Not Used
25 SP-1075-P-X CA-1075 UCM-BOOM FLOAT/RIDE WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
VALVE CONTROL HANDLE & amp; VALVES
51546954_EN 28/11/2018
55.1 [55.100] / 412
84130760 10
84130760
1 X-067 (Receptacle) pin CA-1025 UCM-STEERING MODE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
C - STEERING MODE SELECTOR SW THROTTLE, LOAD SENSOR
SELECTOR SW [S-013]
(47398305)
2 Not Used
4 Not Used
5 Not Used
6 Not Used
7 Not Used
10 X-942_P (Plug) pin AB5 CA-1182 UCM-TRAILER BRAKE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CHASSIS BULKHEAD VALVE amp; CUT OFF VALVES
(84254824)
B - STEERING MODE SELECTOR SW THROTTLE, LOAD SENSOR
SELECTOR SW [S-013]
(47398305)
12 Not Used
13 Not Used
14 Not Used
15 Not Used
D - STEERING MODE SELECTOR SW THROTTLE, LOAD SENSOR
SELECTOR SW [S-013]
(47398305)
17 Not Used
18 Not Used
19 X-049 (Receptacle) pin CA-1034 DECLUTCH BY YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
3 - JOYSTICK 2 [Z-003] JOYSTICK-UCM CONTROL HANDLE & amp; VALVES
(87695564)
20 X-088 (Receptacle) pin 3 - CA-1517 COOLING FAN REV YE - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
COOLING REVERSIABLE SW-UCM COOLING FAN REV SW.
FAN SWITCH [S-025]
(84819781)
21 Not Used
22 Not Used
23 X-048 (Receptacle) pin CA-1569 AUX.OUT.ROCKERE- YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
6 - JOYSTICK 1 [Z-003] UCM CONTROL HANDLE & amp; VALVES
(47604306)
24 Not Used
25 Not Used
27 Not Used
28 Not Used
29 X-942_P (Plug) pin AA5 CA-1186 UCM-FRONT AXLE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
- CHASSIS BULKHEAD SENSOR THROTTLE, LOAD SENSOR
(84254824)
30 X-942_P (Plug) pin AA3 CA-1183 REAR AXLE SENSOR YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
- CHASSIS BULKHEAD THROTTLE, LOAD SENSOR
(84254824)
51546954_EN 28/11/2018
55.1 [55.100] / 413

31 X-942_P (Plug) pin BB7 CA-1042 UCM-BOOM YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CHASSIS BULKHEAD RETRACTED PROX. CONTROL HANDLE & amp; VALVES
(84254824) SW
32 Not Used
33 X-941_P (Plug) pin A7 CA-1254 UCM-FAN REVERSING WH - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- ENGINE BULKHEAD S.V. COOLING FAN REV SW.
(84254825)
X-094 - BATTERY ISOLATOR SWITCH [ S-001] (84819781) (Receptacle)
84819781 11
84819781
1 X-941_P (Plug) pin C8 CA-0102 CLOSE SIGNAL WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
- ENGINE BULKHEAD BATTERY ISOLATOR
(84254825) FROM SWITCH
2 SP-2013-P-X CA-2013A FUSE-BATTERY RD - 2.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR SW
3 X-061 (Receptacle) pin 2 - CA-1052 OPEN SIGNAL BATTERY YE - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ADIC CN2 [A-003] (82016219) ISOLATOR FROM
SWITCH TO ANALOG
DIGITAL INSTRUMENT
CLUSTER
4 Not Used
5 Not Used
6 Not Used
7 SP-1605B-P-X CA-1593 GND BATTERY BK - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR SW
8 SP-1008-P-X CA-1604B BACKLIGHT BATTERY VT - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR SW
9 SP-1605B-P-X CA-1593B GND-BATTERY BK - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR SW
10 SP-1008-P-X CA-1604H BACKLIGHT BATTERY VT - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR SW
82028493 12
82028493
51546954_EN 28/11/2018
55.1 [55.100] / 414

2 SP-0068-P-X CA-0068F PGND UNIVERSAL BK - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
CONTROL MODULE
3 Not Used
4 X-942_P (Plug) pin BA6 CA-1060 TELESCOPE EXTD GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CHASSIS BULKHEAD VALVE NEGATIVE CONTROL HANDLE & amp; VALVES
(84254824)
5 X-942_P (Plug) pin BA5 CA-1526 BOOM CUT OFF VALVE GY - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CHASSIS BULKHEAD RETURN amp; CUT OFF VALVES
(84254824)
6 X-942_P (Plug) pin AB4 CA-1180C UCM-4WS/CRAB GY - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
- CHASSIS BULKHEAD STEERING S.V. (GND) THROTTLE, LOAD SENSOR
(84254824)
7 X-942_P (Plug) pin AC3 CA-1508 TELESCOPE CUT OFF WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CHASSIS BULKHEAD VALVE amp; CUT OFF VALVES
(84254824)
8 SP-2209-P-X CA-2209D FUSE-UCM OR - 0.75 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
9 Not Used
10 Not Used
11 Not Used
12 X-049 (Receptacle) pin CA-1568 GEAR DOWN SHIFT-UCM YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
1 - JOYSTICK 2 [Z-003] CONTROL HANDLE & amp; VALVES
(87695564)
13 X-942_P (Plug) pin AA8 CA-1057 TELESCOPE EXTD WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CHASSIS BULKHEAD VALVE SIGNAL CONTROL HANDLE & amp; VALVES
(84254824)
14 Not Used
15 Not Used
16 Not Used
17 Not Used
18 X-048 (Receptacle) pin CA-1036 TELESCOPE ROLLER YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
4 - JOYSTICK 1 [Z-003] 1 TO UNIVERSAL CONTROL HANDLE & amp; VALVES
19 X-942_P (Plug) pin AC1 CA-1506 TELESCOPE RETR. WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CHASSIS BULKHEAD VALVE SIGN. CONTROL HANDLE & amp; VALVES
(84254824)
20 SP-1526-P-X CA-1526B UNIVERSAL CONTROL BL - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
MODULE SENSOR GND THROTTLE, LOAD SENSOR
21 Not Used
22 X-943_P (Plug) pin B2 CA-2003 TRAILER BRAKE ISO7638 WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- CHASSIS BULKHEAD CONNECTOR amp; CUT OFF VALVES
(84550084)
23 X-049 (Receptacle) pin CA-1033 GEAR UP SHIFT-UCM YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
2 - JOYSTICK 2 [Z-003] CONTROL HANDLE & amp; VALVES
(87695564)
24 Not Used
25 X-048 (Receptacle) pin CA-1035 TELESCOPE ROLLER 2 YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
3 - JOYSTICK 1 [Z-003] -UCM CONTROL HANDLE & amp; VALVES
(47604306)
82028495 13
82028495
51546954_EN 28/11/2018
55.1 [55.100] / 415

1 Not Used
2 X-401 (Receptacle) pin A13 CA-2201C FUSE-UCM OR - 0.75 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
(48049606)
3 Not Used
4 Not Used
5 Not Used
6 Not Used
7 X-048 (Receptacle) pin CA-1032 AUX.IN.ROCKER YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
8 - JOYSTICK 1 [Z-003] SW.-UCM CONTROL HANDLE & amp; VALVES
(47604306)
8 SP-1597-P-X CA-1597A FRONT AUX PRESS. YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
9 Not Used
10 Not Used
- ENGINE BULKHEAD MODULE CRANK COOLING FAN REV SW.
(84254825)
12 Not Used
13 X-942_P (Plug) pin AB3 CA-1080 UCM-(NO) BOOM LOW YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CHASSIS BULKHEAD PROX. SW CONTROL HANDLE & amp; VALVES
(84254824)
14 X-942_P (Plug) pin BB8 CA-2082 UCM-(NC) BOOM LOW YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CHASSIS BULKHEAD PROX. SW CONTROL HANDLE & amp; VALVES
(84254824)
15 X-942_P (Plug) pin AB6 CA-1501 UCM-BOOM UP PROX. YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CHASSIS BULKHEAD SW CONTROL HANDLE & amp; VALVES
(84254824)
16 Not Used
17 Not Used
18 Not Used
19 Not Used
20 Not Used
21 X-062 (Receptacle) pin 9 CA-1519 PARK SHUTTLE LEVER YE - 0.75 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- SHUTTLE LEVER [Z-004] COOLING FAN REV SW.
(82862752)
22 Not Used
23 Not Used
24 Not Used
25 X-126 (Receptacle) pin 3 - CA-1518 MANUAL /SEMI AUTO VT - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
MANUAL /SEMI AUTO GEAR GEAR SW-UCM amp; CUT OFF VALVES
SWITCH [S-023] (84819781)
26 Not Used
27 SP-0068-P-X CA-0068L UCM-GND CAB BK - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
28 Not Used
29 X-402 (Receptacle) pin R4_86 CA-0148 REVERSE (FNR) YE - 0.75 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- RELAY MODULE [Z-402] COMMAND BY COOLING FAN REV SW.
(84526304) UNIVERSAL CONTROL
MODULE
30 X-062 (Receptacle) pin 2 CA-2100 FWD FROM SHUTTLE YE - 0.75 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- SHUTTLE LEVER [Z-004] LEVER COOLING FAN REV SW.
(82862752)
31 X-062 (Receptacle) pin 3 CA-2101 REVERSE FROM YE - 0.75 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- SHUTTLE LEVER [Z-004] SHUTTLE LEVER COOLING FAN REV SW.
(82862752)
32 Not Used
33 X-942_P (Plug) pin BB2 CA-1095 BOOM RISING YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CHASSIS BULKHEAD PRESS.SENSOR SIGNAL CONTROL HANDLE & amp; VALVES
(84254824)
34 SP-0068-P-X CA-0068H UCM-GND CAB BK - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
51546954_EN 28/11/2018
55.1 [55.100] / 416
X-096 - AUTOMATIC GREASE LUBRICATION SWI [ S-040] (84819781) (Receptacle)
84819781 14
84819781
1 Not Used
2 SP-1621-P-X CA-1621B FUSE-AUTOMATIC RD - 1.0 SHEET 31 SH31 - AUTOMATIC GREASE
SWITCH
3 X-943_P (Plug) pin C6 CA-1623 INPUT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
- CHASSIS BULKHEAD GREASE LUBRICATION LUBRICATION
(84550084)
4 Not Used
5 Not Used
6 Not Used
7 X-943_P (Plug) pin C5 CA-1622 GREEN LIGHT RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
- CHASSIS BULKHEAD AUTOMATIC GREASE LUBRICATION
8 SP-1621-P-X CA-1621A FUSE-AUTOMATIC RD - 1.0 SHEET 31 SH31 - AUTOMATIC GREASE
LED BACKLIGHT SW
9 X-943_P (Plug) pin C7 CA-1624 RED LIGHT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
- CHASSIS BULKHEAD GREASE LUBRICATION LUBRICATION
(84550084)
10 SP-1621-P-X CA-1621C FUSE-AUTOMATIC RD - 1.0 SHEET 31 SH31 - AUTOMATIC GREASE
LED BACKLIGHT
X-097 - LLMC DISABLE SWITCH [ S-097] (84819781) (Receptacle)
84819781 15
84819781
1 X-091B (Receptacle) pin CA-1531 LLMC DISABLE SW-UCM YE - 0.5 SHEET 16 SH16 - (UCM) STEERING, FOOT
(87410946)
2 X-404 (Receptacle) pin A19 CA-1615A FUSE-LLMC DISABLE SW OR - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
- FUSE HOLDER [Z-404] THROTTLE, LOAD SENSOR
(48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 417

3 X-091B (Receptacle) pin CA-1520 LLMC DISABLE SW-UCM YE - 0.5 SHEET 16 SH16 - (UCM) STEERING, FOOT
(87410946)
4 Not Used
5 Not Used
6 Not Used
7 SP-1605A-P-X CA-1616 GND LLMC DISABLE SW BK - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
X-098 - SEAT HEATING SWITCH [ S-039] (84819781) (Receptacle)
84819781 16
84819781
1 Not Used
2 X-402 (Receptacle) pin R5_87 CA-1103 RELAY-SEAT HEATING OR - 1.5 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- RELAY MODULE [Z-402] SWITCH COOLING FAN REV SW.
(84526304)
3 X-057 (Receptacle) pin CA-2211 SEAT HEATING-SEAT OR - 1.5 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
7 - SEAT SWITCH & AIR HEATING SWITCH COOLING FAN REV SW.
SUSPENSION [S-029]
(47401066)
4 Not Used
5 Not Used
6 Not Used
7 SP-1228-P-X CA-1594 GND-SEAT HEATING BK - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
SWITCH COOLING FAN REV SW.
8 SP-1237-P-X CA-1266 BACKLIGHT SEAT VT - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
HEATING SWITCH COOLING FAN REV SW.
X-099 - FRONT AUX. PRESS. RELEASE EXTERN [ S-041] (84062580) (Plug)
84062580 17
84062580
51546954_EN 28/11/2018
55.1 [55.100] / 418

1 X-101_P (Receptacle) pin AJ-2102B +5V SENSOR SUPPLY PK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
2 - FRONT AUX. PRESS. (5VREF3) AUXILIARY
RELEASE INTERF (87695567)
2 X-101_P (Receptacle) pin AJ-1597 FRONT AUX PRESS. YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
1 - FRONT AUX. PRESS. RELEASE SW. (ON) AUXILIARY
RELEASE INTERF (87695567)
51546954_EN 28/11/2018
55.1 [55.100] / 419

X-102 - HYDR AUXILLARY ENABLE SWITCH [ S-033] (84819781) (Receptacle)
84819781 1
84819781
1 X-092A (Receptacle) pin CA-1554 HYDR AUXILLARY YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
17 - UCM3 CN2A [A-002] ENABLE SW (ON) AUXILIARY
(82028493)
2 X-404 (Receptacle) pin A13 CA-1700 12V HYDRAULIC AUX OR - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
- FUSE HOLDER [Z-404] ENABLE SW AUXILIARY
(48049606)
3 X-092A (Receptacle) pin CA-1549 HYDR AUXILLARY YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
25 - UCM3 CN2A [A-002] ENABLE SW (OFF) AUXILIARY
(82028493)
4 Not Used
5 Not Used
6 Not Used
7 SP-1605B-P-X CA-1260A GND-HYDR AUX ENABLE BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
SW AUXILIARY
8 SP-1008-P-X CA-1604A BACKLIGHT HYDR AUX VT - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
SW AUXILIARY
9 SP-1605B-P-X CA-1552A GND-HYDR AUXILLARY BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
SW AUXILIARY
10 SP-1008-P-X CA-1553 BACKLIGHT HYDR VT - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
AUXILLARY SW AUXILIARY
X-103 - TRAILER BRAKE (87332093) (Receptacle)
87332093 2
87332093
51546954_EN 28/11/2018
55.1 [55.100] / 420

1 Not Used
2 Not Used
3 X-020_P (Plug) pin 2 - TB-1253 GND-TRAILER BRAKE BK - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
TRAILER BRAKE JUMPER ISO7638 CONNECTOR amp; CUT OFF VALVES
TO CHASSIS (87696073)
4 Not Used
5 X-020_P (Plug) pin 1 - TB-2003 TRAILER BRAKE ISO7638 WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
TRAILER BRAKE JUMPER CONNECTOR amp; CUT OFF VALVES
51546954_EN 28/11/2018
55.1 [55.100] / 421

X-110 - BOOM LOW PROX.SWITCH [ B-018] (87695564) (Receptacle)
87695564 1
87695564
1 X-943_S (Receptacle) pin C1 CH-1082A FUSE- BOOM LOW OR - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CAB - CHASSIS BULKHEAD PROX. SW CONTROL HANDLE & amp; VALVES
(84551847)
2 X-942_S (Receptacle) pin CH-1080 UCM-(NO) BOOM LOW YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
AB3 - CAB - CHASSIS PROX. SW CONTROL HANDLE & amp; VALVES
BULKHEAD (84254835)
3 SP-1083-P-X CH-1083A GND-BOOM LOW PROX. BK - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
SW CONTROL HANDLE & amp; VALVES
4 X-942_S (Receptacle) pin CH-2082 UCM-(NC) BOOM LOW YE - 0.5 SHEET 14 SH14 - (UCM) JOYSTICK
BB8 - CAB - CHASSIS PROX. SW CONTROL HANDLE & amp; VALVES
BULKHEAD (84254835)
X-111 - BOOM UP PROX SW. [ B-016] (47564764) (Receptacle)
47564764 2
47564764
A SP-1083-P-X CH-1083B GND-BOOM UP PROX. BK - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
SW CONTROL HANDLE & amp; VALVES
B X-943_S (Receptacle) pin C3 CH-1082B FUSE- BOOM UP PROX. OR - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
- CAB - CHASSIS BULKHEAD SW CONTROL HANDLE & amp; VALVES
(84551847)
C X-942_S (Receptacle) pin CH-1051 UCM-BOOM UP PROX. YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
AB6 - CAB - CHASSIS SW CONTROL HANDLE & amp; VALVES
BULKHEAD (84254835)
51546954_EN 28/11/2018
55.1 [55.100] / 422
X-112 - ELECTRONIC FOOT THROTTLE [ B-020] (84398823) (Receptacle)
84398823 3
84398823
A X-092B (Receptacle) pin CA-1523 (SIG.) FOOT THROTTLE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
31 - UCM3 CN2B [A-002] SENSOR SW. THROTTLE, LOAD SENSOR
(82028495)
B SP-1526A-P-X CA-1526G (APS) FOOT THROTTLE BL - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
GND THROTTLE, LOAD SENSOR
C SP-1525-P-X CA-1525H (APS SUP.) FOOT PK - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
THROTTLE SENSOR THROTTLE, LOAD SENSOR
SW.
D X-093A (Receptacle) pin CA-1524 (IVS 3) FOOT THROTTLE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
16 - UCM3 CN3A [A-002] SENSOR SW. THROTTLE, LOAD SENSOR
(84130757)
E Not Used
F SP-1526A-P-X CA-1526F (IVS) FOOT THROTTLE BL - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
GND THROTTLE, LOAD SENSOR
X-113 - CUTOFF BOOM/TILT PRESS. SENSOR [ B-017] (84146442) (Plug)
84146442 4
84146442
1 SP-1097-P-X CH-1097B GND TELESCOPIC CUT- BL - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
OFF PRESS.SENSOR amp; CUT OFF VALVES
2 SP-1096-P-X CH-1096B +5V TELESCOPIC CUT PK - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
OFF PRESS. SENSOR amp; CUT OFF VALVES
3 X-942_S (Receptacle) pin CH-1512 TELESCOPIC CUT OFF YE - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
AC7 - CAB - CHASSIS PRESS. SENSOR amp; CUT OFF VALVES
BULKHEAD (84254835)
51546954_EN 28/11/2018
55.1 [55.100] / 423
X-114 - BOOM CUT OFF PRESS. SENSOR [ B-043] (84146442) (Plug)
84146442 5
84146442
1 SP-1097-P-X CH-1097A GND BOOM CUT-OFF BL - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
PRESS. SENSOR amp; CUT OFF VALVES
2 SP-1096-P-X CH-1096A +5V BOOM CUT OFF PK - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
3 X-942_S (Receptacle) pin CH-1532 BOOM/TILT CUT-OFF YE - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
AC8 - CAB - CHASSIS PRESS.SENS. amp; CUT OFF VALVES
BULKHEAD (84254835)
X-115 - PARK BRAKE PRESS. SENSOR [ B-019] (84146442) (Plug)
84146442 6
84146442
1 SP-1097-P-X CH-1097C GND PARKING BRAKE BL - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
PRESS.SENSOR amp; CUT OFF VALVES
2 SP-1096-P-X CH-1096C +5V PARKING BRAKE PK - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
3 X-942_S (Receptacle) pin CH-1515 UCM-PRESS SENSOR YE - 0.5 SHEET 15 SH15 - (UCM) PARK BRAKE &
BA3 - CAB - CHASSIS PARK BRAKE amp; CUT OFF VALVES
BULKHEAD (84254835)
51546954_EN 28/11/2018
55.1 [55.100] / 424
X-116 - BRAKE BOOSTER PRESS. SENSOR [ B-021] (84146442) (Plug)
84146442 7
84146442
1 X-942_S (Receptacle) pin CH-1529B GND-BRAKE BOOSTER BL - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
AB2 - CAB - CHASSIS PRESS. CLUSTER
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-6001 +5Vref_1 BRAKE PK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
BC7 - CAB - CHASSIS BOOSTER PRESS. CLUSTER
BULKHEAD (84254835) SENSOR
3 X-942_S (Receptacle) pin CH-1528 SIG.BRAKE BOOSTER YE - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
AD2 - CAB - CHASSIS PRESS.-ADIC CLUSTER
BULKHEAD (84254835)
X-117 - TRAILER BRAKE PRESSURE SW. (82012083) (Plug)
82012083 8
82012083
1 X-942_S (Receptacle) pin CH-1530 RAILER BRAKE YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
AD3 - CAB - CHASSIS PRESSURE SW. -ADIC CLUSTER
BULKHEAD (84254835)
2 X-948 (Plug) pin 1 - CHASSIS CH-1531 GND-TRAILER BRAKE BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
GROUND 1 (GND-003) PRESSURE SW. CLUSTER
[STUD-GND-003] (84426139)
51546954_EN 28/11/2018
55.1 [55.100] / 425
X-118 - PRESS SW BOOM LOWER [ B-041] (82012083) (Plug)
82012083 9
82012083
1 X-119 (Plug) pin 2 - BJ-1575 BOOM LOWER PRESS YE - 0.75 SHEET 15 SH15 - (UCM) PARK BRAKE &
PRESS SW TILT UP [B-040] SW SIGNAL amp; CUT OFF VALVES
(82012083)
2 X-015A_P (Receptacle) pin BJ-1076 RIDE CTRL PRESS. SW. BK - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
6 - BOOM FLOAT/RIDE GND amp; CUT OFF VALVES
CONTROL JUMPER
(87597756)
X-119 - PRESS SW TILT UP [ B-040] (82012083) (Plug)
82012083 10
82012083
1 X-123 (Plug) pin 2 - PRESS BJ-1574 TILT UP PRESS SW YE - 0.75 SHEET 15 SH15 - (UCM) PARK BRAKE &
SW TILT DOWN [B-039] SIGNAL amp; CUT OFF VALVES
(82012083)
2 X-118 (Plug) pin 1 - PRESS BJ-1575 BOOM LOWER PRESS YE - 0.75 SHEET 15 SH15 - (UCM) PARK BRAKE &
SW BOOM LOWER [B-041] SW SIGNAL amp; CUT OFF VALVES
(82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 426

84596842 1
84596842
1 SP-048-P-X CA-048 POWER TAP - FUSES RD - 6.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
84596842 2
84596842
1 X-427A (Plug) pin 1 - CA-2014 PWR TAP-IGNITION KEY RD - 6.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
IGNITION SWITCH [S-002] SW
(47663138)
51546954_EN 28/11/2018
55.1 [55.100] / 427
84426139 3
84426139
1 X-403 (Receptacle) pin R1_30 CA-1051 PWR TAP-UCM RELAY RD - 10.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
- UCM AND IGNITION RELAY
[Z-403] (84405124)
X-123 - PRESS SW TILT DOWN [ B-039] (82012083) (Plug)
82012083 4
82012083
1 X-015A_P (Receptacle) pin BJ-1573 TILT DOWN PRESS SW YE - 0.75 SHEET 15 SH15 - (UCM) PARK BRAKE &
3 - BOOM FLOAT/RIDE SIGNAL amp; CUT OFF VALVES
CONTROL JUMPER
(87597756)
2 X-119 (Plug) pin 1 - BJ-1574 TILT UP PRESS SW YE - 0.75 SHEET 15 SH15 - (UCM) PARK BRAKE &
PRESS SW TILT UP [B-040] SIGNAL amp; CUT OFF VALVES
(82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 428
X-123A - POWER TERMINAL [ W-001] (84123964) (Plug)
84123964 5
84123964
1 X-403 (Receptacle) pin R2_30 CA-1213 MAIN POWER RD - 16.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
- UCM AND IGNITION RELAY RELAY-POWER TAP
[Z-403] (84405124)
84596842 6
84596842
1 X-954 (Receptacle) pin 1 - CA-2009 PWR TAP-A/C UNIT FUSE RD - 6.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
A/C FUSE MODULE [F-069]
(87581782)
X-126 - MANUAL /SEMI AUTO GEAR SWITCH [ S-023] (84819781) (Receptacle)
84819781 7
84819781
51546954_EN 28/11/2018
55.1 [55.100] / 429

1 Not Used
2 X-401 (Receptacle) pin A15 CA-1706 FUSE-MANUAL /SEMI WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
- FUSE HOLDER [Z-401] AUTO GEAR SW amp; CUT OFF VALVES
(48049606)
3 X-094B (Receptacle) pin CA-1518 MANUAL /SEMI AUTO VT - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
25 - UCM3 CN4B [A-002] GEAR SW-UCM amp; CUT OFF VALVES
(82028495)
4 Not Used
5 Not Used
6 Not Used
7 SP-1605B-P-X CA-1687 GND-MANUAL /SEMI BK - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
AUTO GEAR SW amp; CUT OFF VALVES
8 SP-1008-P-X CA-1688 BACKLIGHT-MANUAL VT - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
/SEMI AUTO GEAR SW amp; CUT OFF VALVES
X-127 - COOLING FAN POWER [ Z-002] (47663139) (Plug)
47663139 8
47663139
1 X-930 (Plug) pin 1 - PDU - EC-1108 PWR COOLING FAN RD - 10.0 SHEET 26 SH26 - COOLING SYSTEM (
COOLING FAN PWR [Z-001] MODULE COOLING FAN & amp; RELAYS )
(84474039)
84123928 9
84123928
1 X-214A (Plug) pin 1 - ENGINE EC-0147 GND COOLING FAN BK - 10.0 SHEET 26 SH26 - COOLING SYSTEM (
GROUND 2 (GND-002) MODULE COOLING FAN & amp; RELAYS )
[STUD-GND-002] (84124293)
51546954_EN 28/11/2018
55.1 [55.100] / 430

47663140 1
47663140
1 SP-1576-P-X CA-1576 GND-TELEMATICS BK - 1.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
PREDISP.
47663140 2
47663140
1 SP-016-P-X CA-1001 GND-SHIELD BK - 1.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
51546954_EN 28/11/2018
55.1 [55.100] / 431
X-138 - BOOM RETRACTED PROX. SWITCH [ B-015] (84074635) (Receptacle)
84074635 3
84074635
A SP-1083-P-X CH-1083C GND-BOOM RETRACTED BK - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
PROX. SW CONTROL HANDLE & amp; VALVES
B X-138.R (Receptacle) pin CH-1084A RESISTOR- BOOM RETR. OR - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
2 - RESISTOR [R-005] PROX. SW CONTROL HANDLE & amp; VALVES
(87696093)
C X-942_S (Receptacle) pin CH-1042 UCM-BOOM YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
BB7 - CAB - CHASSIS RETRACTED PROX. CONTROL HANDLE & amp; VALVES
BULKHEAD (84254835) SW
51546954_EN 28/11/2018
55.1 [55.100] / 432

X-173 - WIPER DIODE MODULE [ V-002] (82012083) (Receptacle)
82012083 1
82012083
1 X-034 (Receptacle) pin 10 - CA-0105 Diode Module-Timer YE - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
WIPER TIMER CONNECTOR (WIPER & amp; WASHER)
[A-009] (87733594)
2 X-012 (Receptacle) pin 10 CA-0106 MULTIFUNCTION LEVER YE - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- MULTIFUNCTION LEVER - Diode (WIPER & amp; WASHER)
(FRONT & [S-038] (87711803)
51546954_EN 28/11/2018
55.1 [55.100] / 433

X-190 - B+ FUSE HOLDER [ Z-005] (47740714) (Receptacle)
47740714 1
47740714
1A X-940_S (Receptacle) pin EN-1583 +30 TRANSMISSION TCU RD - 0.5 SHEET 02 SH02 - STARTING CIRCUIT
16 - CAB - TRANSMISSION
BULKHEAD (47663157)
2A X-941_S (Receptacle) pin D1 EN-2013 FUSE-BATTERY RD - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
- CAB - ENGINE BULKHEAD ISOLATOR SW
(84254836)
3A SP-6408-P-X EN-6408EA + AFTER FUSE GN - 6.0 SHEET 02 SH02 - STARTING CIRCUIT
X-191 - TELEMATICS DIAGNOSTICS (87695564) (Receptacle)
87695564 2
87695564
1 SP-1576-P-X CA-1576B GND DIAGNOSTICS BK - 1.0 SHEET 28 SH28 - GPS SYSTEM
TELEMATICS (TELEMATICS UNIT PREDISPOSITION)
2 X-090 (Receptacle) pin CA-TX232 RS232 CHANNEL TX GN - 0.75 SHEET 28 SH28 - GPS SYSTEM
7 - TELEMATICS [A-010] (TELEMATICS UNIT PREDISPOSITION)
(87700156)
3 X-090 (Receptacle) pin CA-RX232 RS232 CHANNEL RX WH - 0.75 SHEET 28 SH28 - GPS SYSTEM
6 - TELEMATICS [A-010] (TELEMATICS UNIT PREDISPOSITION)
(87700156)
51546954_EN 28/11/2018
55.1 [55.100] / 434

X-200 - BOOM CABLE REELING (87708145) (Receptacle)
87708145 1
87708145
1 X-943_S (Receptacle) pin B7 CH-005 5TH FRONT HYDR WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
- CAB - CHASSIS BULKHEAD AUX-BOOM SOCKET AUXILIARY
(84551847) REELING
2 X-945 (Plug) pin 1 - CHASSIS CH-006 GND-BOOM SOLENOID BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
GROUND 2 (GND-004) VALVE AUXILIARY
[STUD-GND-004] (84426139)
X-201 - FRONT WIPER MOTOR [ M-002] (87688719) (Receptacle)
87688719 2
87688719
1 SP-092-P-X CA-1019A + FRONT WIPER MOTOR OR - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
- MULTIFUNCTION LEVER WIPER MOTOR (WIPER & amp; WASHER)
(FRONT & [S-038] (87711803)
3 X-034 (Receptacle) pin 6 - CA-036 FRONT WIPER GY - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
WIPER TIMER CONNECTOR MOTOR-TIMER (WIPER & amp; WASHER)
[A-009] (87733594)
(FRONT & [S-038] (87711803)
5 SP-091-P-X CA-096 GND-FRONT WIPER BK - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
51546954_EN 28/11/2018
55.1 [55.100] / 435
X-202-1 - BOOM SOCKET REELING [ J-002] (87581782) (Receptacle)
87581782 3
87581782
1 X-200_P (Plug) pin 1 - BOOM BS-005 BOOM SOCKET REELING WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
CABLE REELING (87696073) AUXILIARY
87581782 4
87581782
1 X-200_P (Plug) pin 2 - BOOM BS-006 BOOM SOCKET REELING BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
CABLE REELING (87696073) AUXILIARY
X-203 - BOOM SOLENOID VALVE [ Y-011] (87708145) (Receptacle)
87708145 5
87708145
51546954_EN 28/11/2018
55.1 [55.100] / 436

1 X-204-1 (Receptacle) pin 1 BS-003 BOOM SOCKET REELING WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
[J-002] (87581782)
2 X-204-2 (Receptacle) pin 1 BS-004 GND BOOM SOCKET BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
- BOOM SOCKET REELING REELING AUXILIARY
[J-002] (87581782)
87581782 6
87581782
1 X-203 (Receptacle) pin 1 - BS-003 BOOM SOCKET REELING WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
BOOM SOLENOID VALVE AUXILIARY
[Y-011] (87708145)
87581782 7
87581782
1 X-203 (Receptacle) pin 2 - BS-004 GND BOOM SOCKET BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
BOOM SOLENOID VALVE REELING AUXILIARY
[Y-011] (87708145)
51546954_EN 28/11/2018
55.1 [55.100] / 437

47663139 1
47663139
1 SP-090-P-X CA-1065 GND-MAIN CAB BK - 10.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
X-213A - MAIN CAB GROUND 1 (GND-005) [ STUD-GND-005] (47663139) (Plug)
47663139 2
47663139
1 SP-1228-P-X CA-1228 GND-CAB BK - 2.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
1 X-061 (Receptacle) pin 15 - CA-1579 GND-ADIC BK - 1.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
ADIC CN2 [A-003] (82016219)
1 SP-1605A-P-X CA-1605A GND-CAB BK - 1.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
1 X-058A (Receptacle) pin CA-1607 GND-FAN MOTOR BK - 6.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
1 - FAN MOTOR [M-006]
(84335034)
51546954_EN 28/11/2018
55.1 [55.100] / 438
X-214 - ENGINE GROUND 2 (GND-002) [ STUD-GND-002] (47663137) (Plug)
47663137 3
47663137
1 SP-057A-P-X EN-57AK GND-ENG BK - 10.0 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS AND ROOF
X-214A - ENGINE GROUND 2 (GND-002) [ STUD-GND-002] (84124293) (Plug)
84124293 4
84124293
1 X-129 (Plug) pin 1 - EC-0147 GND COOLING FAN BK - 10.0 SHEET 09 SH09 - GROUNDING, ENGINE,
COOLING FAN POWER MODULE CHASSIS AND ROOF
[Z-002] (84123928)
X-215 - GRID HEATER RELAY [ K-011] (82012083) (Receptacle)
82012083 5
82012083
51546954_EN 28/11/2018
55.1 [55.100] / 439

1 X-911 (Receptacle) pin 83 - EN-6586A 86 GRID HEATER RELAY VT - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
2 X-911 (Receptacle) pin 74 - EN-6408A 85 GRID HEATER RELAY GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
X-217 - +12 GRID-HEATER [ K-011] (84123928) (Plug)
84123928 6
84123928
1 X-921 (Plug) pin 1 - COLD CS-6200 COLD START PWR RD - 16.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
START FUSE [Z-001] UNIT
(87616195)
X-218 - CHASSIS-BOOM SOCKET INTERCON. (87710849) (Receptacle)
87710849 7
87710849
1 X-942_S (Receptacle) pin CH-1610 BOOM SOCKET- SWITCH WH - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
AD1 - CAB - CHASSIS SOCKET, TRAILER SOCKET
BULKHEAD (84254835)
2 X-945 (Plug) pin 1 - CHASSIS CH-1611 GND-BOOM SOCKET BK - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[STUD-GND-004] (84426139)
51546954_EN 28/11/2018
55.1 [55.100] / 440
X-218A - BOOM SOCKET [ J-001] (87581782) (Receptacle)
87581782 8
87581782
1 X-218_P (Plug) pin 1 - BS-001 BOOM SOCKET WH - 2.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
X-218B - BOOM SOCKET [ J-001] (87581782) (Receptacle)
87581782 9
87581782
1 X-218_P (Plug) pin 2 - BS-002 BOOM SOCKET BK - 2.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
51546954_EN 28/11/2018
55.1 [55.100] / 441

X-221 - BRAKE FLUID LEVEL [ B-023] (87581782) (Plug)
87581782 1
87581782
1 SP-1240-P-X CA-3016B FUSE-BRAKE FLUID OR - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
LEVEL CLUSTER
X-221A - BRAKE FLUID LEVEL [ B-023] (87581782) (Plug)
87581782 2
87581782
1 X-061 (Receptacle) pin 18 - CA-1246 ADIC-BRAKE FLUID YE - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CN2 [A-003] (82016219) LEVEL CLUSTER
51546954_EN 28/11/2018
55.1 [55.100] / 442
X-222 - 87 GRID HEATER RELAY [ K-011] (84123928) (Plug)
84123928 3
84123928
1 X-431 (Plug) pin 1 - GRID CS-6200A CS-6200A RD - 16.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
HEATER [R-003] (84123928) UNIT
X-223 - AIR CLEANER [ B-024] (87581782) (Receptacle)
87581782 4
87581782
1 X-941_S (Receptacle) pin B2 EN-1005 AIR CLEANER SWITCH YE - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
- CAB - ENGINE BULKHEAD CLUSTER
(84254836)
X-224 - AIR CLEANER [ B-024] (87581782) (Receptacle)
87581782 5
87581782
1 SP-057B-P-X EN-57BE GND-AIR CLEANER SW BK - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
51546954_EN 28/11/2018
55.1 [55.100] / 443
X-225 - FILTER PRESSURE SWITCH [ B-025] (82012083) (Plug)
82012083 6
82012083
1 X-941_S (Receptacle) pin C4 EN-021 FILTER PRESSURE YE - 0.75 SHEET 30 SH30 - A/C & amp; DRIVE
- CAB - ENGINE BULKHEAD SWITCH- THERMOSTAT STEPPER MOTOR
(84254836)
2 X-424 (Receptacle) pin 22 - EN-2006B FILTER PRESSURE YE - 1.0 SHEET 30 SH30 - A/C & amp; DRIVE
PDU CONNECTOR [Z-001] SWITCH- RELAY STEPPER MOTOR
(47810763)
X-226 - A/C CLUTCH [ Y-016] (87692855) (Plug)
87692855 7
87692855
A X-424 (Receptacle) pin 7 - EN-022 A/C CLUTCH - RELAY WH - 1.0 SHEET 30 SH30 - A/C & amp; DRIVE
PDU CONNECTOR [Z-001] STEPPER MOTOR
(47810763)
B SP-057-P-X EN-57JC GND-A/C CLUTCH BK - 1.0 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
51546954_EN 28/11/2018
55.1 [55.100] / 444
X-228 - GROUND FUEL FILTER/PREFILTER HEA (84140739) (Plug)
84140739 8
84140739
1 SP-0057A-P-X CS-5700C FUEL FILTER HEATER BK - 6.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
GND UNIT
X-229 - GROUND GRID HEATER (GND-009) (84124293) (Plug)
84124293 9
84124293
1 X-432 (Plug) pin 1 - GRID CS-0057 GROUND GRID HEATER BK - 16.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
HEATER [R-003] (84123928) UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 445

X-231 - STARTER MOTOR TO ALTERNATOR (84417635) (Plug)
84417635 1
84417635
1 X-236 (Plug) pin 1 - BT-1500 BT-1500 RD - 35.0 SHEET 02 SH02 - STARTING CIRCUIT
ALTERNATOR B+ [G-002]
(47737890)
X-232 - STARTER SOLENOID [ M-007] (82944111) (Receptacle)
82944111 2
82944111
1 X-424 (Receptacle) pin 1 - EN-2003 50 TO STARTER MOTOR WH - 2.5 SHEET 02 SH02 - STARTING CIRCUIT
(47810763)
51546954_EN 28/11/2018
55.1 [55.100] / 446
X-236 - ALTERNATOR B+ [ G-002] (47737890) (Plug)
47737890 3
47737890
1 X-231 (Plug) pin 1 - STARTER BT-1500 BT-1500 RD - 35.0 SHEET 02 SH02 - STARTING CIRCUIT
MOTOR TO ALTERNATOR
(84417635)
X-237 - ALTERNATOR D+ [ G-002] (87616203) (Receptacle)
87616203 4
87616203
1 X-941_S (Receptacle) pin C3 EN-1217 ADIC-ALTERNATOR YE - 0.75 SHEET 02 SH02 - STARTING CIRCUIT
- CAB - ENGINE BULKHEAD
(84254836)
X-238 - BATTERY ISOLATOR [ K-012] (87687242) (Plug)
87687242 5
87687242
51546954_EN 28/11/2018
55.1 [55.100] / 447

1 X-941_S (Receptacle) pin C7 EN-0107 BATTERY ISOLATOR- WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
- CAB - ENGINE BULKHEAD ADIC
(84254836)
2 X-941_S (Receptacle) pin C8 EN-0102 BATTERY ISOLATOR WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
(84254836)
3 SP-057-P-X EN-57CA GND-BATTERY BK - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR
X-239 - STARTER MOTOR TO PDU (82013012) (Plug)
82013012 6
82013012
1 X-892 (Plug) pin 1 - PDU BT-1220 CABLE, RELAY BATT. RD - 70.0 SHEET 02 SH02 - STARTING CIRCUIT
(84278787) DISC.-STARTER MOTOR
51546954_EN 28/11/2018
55.1 [55.100] / 448

X-242 - W.I.F. SENSOR [ B-009] (87709663) (Receptacle)
87709663 1
87709663
1 X-911 (Receptacle) pin 13 - EN-2040B WATER IN FUEL SIGNAL LG - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
2 SP-9279-P-X EN-9279A GND FROM ENGINE BL - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
CONTROL UNIT UNIT
3 X-941_S (Receptacle) pin A5 EN-3016 12V W.I.F. SENSOR WH - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- CAB - ENGINE BULKHEAD UNIT
(84254836)
X-243 - FAN PRESSURE RELIEF SOLENOID VAL [ Y-013] (47414530) (Receptacle)
47414530 2
47414530
1 X-941_S (Receptacle) pin A6 EN-1253 COOL. FAN SPEED WH - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- CAB - ENGINE BULKHEAD PULSE WIDTH COOLING FAN REV SW.
2 SP-057-P-X EN-57JF GND-FAN PRESSURE BK - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
RELIEF SOLENOID COOLING FAN REV SW.
VALVE
51546954_EN 28/11/2018
55.1 [55.100] / 449
X-244 - FAN REVERSING SOLENOID VALVE [ Y-012] (47414530) (Receptacle)
47414530 3
47414530
1 X-941_S (Receptacle) pin A7 EN-1254 FAN REVERSING WH - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
- CAB - ENGINE BULKHEAD SOLENOID VALVE COOLING FAN REV SW.
(84254836)
2 SP-057A-P-X EN-57AB GND-FAN REVERSING BK - 1.0 SHEET 13 SH13 - (UCM) SHUTTLE LEVER,
SOLENOID VALVE COOLING FAN REV SW.
X-245 - COOLING FAN POWER MODULE [ Z-002] (5801926231) (Receptacle)
5801926231 4
5801926231
1 X-025 (Receptacle) pin B EC-0147A LOWER COOLING FAN#1 BR - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
- COOLING FAN 1 [M-008] PIN B COOLING FAN & amp; RELAYS )
(87679438)
2 X-025 (Receptacle) pin A EC-1106A LOWER COOLING FAN#1 OR - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
- COOLING FAN 1 [M-008] PIN A COOLING FAN & amp; RELAYS )
(87679438)
3 X-027 (Receptacle) pin A EC-1107A UPPER COOLING FAN#2 YE - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
(87679438)
4 X-027 (Receptacle) pin B EC-1105A UPPER COOLING FAN#2 BL - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
(87679438)
5 Not Used
6 Not Used
7 Not Used
8 Not Used
9 Not Used
10 Not Used
11 Not Used
12 Not Used
13 X-108_S (Receptacle) pin EC-1190 UCM-COOLING FAN#1 YE - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
1 - CONNECTOR ENGINE - ON/OFF RELAY COOLING FAN & amp; RELAYS )
COOLING FAN (84152563)
51546954_EN 28/11/2018
55.1 [55.100] / 450

7 - CONNECTOR ENGINE - REVERSE RELAY COOLING FAN & amp; RELAYS )
15 Not Used
16 X-108_S (Receptacle) pin EC-1105E ENABLE A/C CLUTCH YE - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
4 - CONNECTOR ENGINE - COOLING FAN & amp; RELAYS )
18 Not Used
X-246 - TRAILER BRAKE VALVE (84607243) (Receptacle)
84607243 5
84607243
1 X-942_S (Receptacle) pin CH-1182 UCM-TRAILER BRAKE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
AB5 - CAB - CHASSIS VALVE amp; CUT OFF VALVES
BULKHEAD (84254835)
2 X-945 (Plug) pin 1 - CHASSIS CH-1396 GND-TRAILER BRAKE BK - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
GROUND 2 (GND-004) VALVE amp; CUT OFF VALVES
[STUD-GND-004] (84426139)
X-246A - TO CHASSIS HARNESS (87691371) (Plug)
87691371 6
87691371
1 X-246B (Plug) pin 1 - TJ-1182 UCM-TRAILER BRAKE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
TRAILER BRAKE VALVE VALVE amp; CUT OFF VALVES
[Y-019] (84479053)
2 X-246B (Plug) pin 2 - TJ-1396 GND-TRAILER BRAKE BK - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
TRAILER BRAKE VALVE VALVE amp; CUT OFF VALVES
[Y-019] (84479053)
51546954_EN 28/11/2018
55.1 [55.100] / 451
X-246B - TRAILER BRAKE VALVE [ Y-019] (84479053) (Plug)
84479053 7
84479053
1 X-246A (Plug) pin 1 - TJ-1182 UCM-TRAILER BRAKE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
TO CHASSIS HARNESS VALVE amp; CUT OFF VALVES
(87691371)
2 X-246A (Plug) pin 2 - TJ-1396 GND-TRAILER BRAKE BK - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
TO CHASSIS HARNESS VALVE amp; CUT OFF VALVES
(87691371)
51546954_EN 28/11/2018
55.1 [55.100] / 452

X-400 - FUSE HOLDER [ Z-400] (48049606) (Receptacle)
48049606 1
48049606
A1 SP-1009-P-X CA-1009 + 5TH FRONT AND BOOM OR - 2.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
SOCKET
A2 X-038 (Receptacle) pin 2 - CA-1021B + REAR HYDR AUX SW OR - 1.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
REAR HYDRA. AUX. SWITCH
[S-018] (84819781)
A3 SP-092-P-X CA-1063 FUSE-FRONT WIPER OR - 1.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
AND TIMER
A4 SP-1079-P-X CA-1079 FUSE-ROOF WIPER OR - 1.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
MOTOR AND SW
A5 SP-1030-P-X CA-1030 + REAR WIPER MOTOR OR - 1.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
A6 X-402 (Receptacle) pin R1_30 CA-1090 FUSE-LOW BEAM RELAY OR - 2.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
- RELAY MODULE [Z-402]
(84526304)
A7 X-402 (Receptacle) pin R2_30 CA-1091 + HI BEAM RELAY OR - 2.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
- RELAY MODULE [Z-402]
(84526304)
A8 X-077 (Receptacle) pin 2 CA-1068 FUSE-BOOM LIGHTS SW OR - 1.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
- BOOM WORKING LIGHT
SWITCH [S-008] (84819781)
A9 SP-1069-P-X CA-1069 FUSE-FRONT WORK OR - 1.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
LIGHTS
A10 SP-1072-P-X CA-1072 FUSE-REAR WORK OR - 1.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
LIGHTS SW
A11 SP-1557-P-X CA-1557 FUSE-DRIVE OR - 1.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
STEPPER-A/C STEPPER
MOTOR
A12 X-056 (Receptacle) pin 7 - CA-1061 FUSE-RADIO OR - 1.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
RADIO [A-006] (87709660)
A13 SP-1689-P-X CA-1689 FUSE-A/C AND FAN OR - 4.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
MOTOR SW
A14 X-943_P (Plug) pin A2 CA-1037 FUSE-ROAD AND VT - 1.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
- CHASSIS BULKHEAD NUMBER PLATE LIGHTS
(84550084)
A15 X-943_P (Plug) pin A5 CA-1027 FUSE-FRONT ROAD VT - 1.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
- CHASSIS BULKHEAD LIGHTS
(84550084)
A16 SP-1003-P-X CA-1003 + ENGINE CONTROL OR - 0.75 SHEET 06 SH06 - FUSE MODULE (Z-400)
UNIT DENOX AND
POWER CONVERTER
A17 SP-1240-P-X CA-1232 FUSE-BRAKE FLUID OR - 0.75 SHEET 06 SH06 - FUSE MODULE (Z-400)
LEVEL AND ANALOG
DIGITAL INSTRUMENT
CLUSTER KEY ON
A18 SP-1581-P-X CA-1581 FUSE-TCU OR - 1.5 SHEET 06 SH06 - FUSE MODULE (Z-400)
51546954_EN 28/11/2018
55.1 [55.100] / 453

A19 X-057 (Receptacle) pin CA-2210 FUSE-SEAT OR - 1.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
1 - SEAT SWITCH & AIR COMPRESSOR
SUSPENSION [S-029]
(47401066)
A20 SP-1073-P-X CA-1073 FLASHER UNIT AND OR - 1.5 SHEET 06 SH06 - FUSE MODULE (Z-400)
MLTIFCT LEVER
B1 SP-1232-P-X CA-1232C MAIN POWER OR - 4.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
RELAY-FUSE BOX
B8 SP-1232-P-X CA-1232G MAIN POWER OR - 4.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
RELAY-FUSE BOX
B9 SP-1232A-P-X CA-1232D MAIN POWER OR - 4.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
RELAY-FUSE BOX
B11 SP-1232A-P-X CA-1232H FUSE-FUSE BOX OR - 4.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
B13 SP-1232A-P-X CA-1232F FUSE-FUSE BOX OR - 4.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
B14 X-402 (Receptacle) pin R6_87 CA-2000 ROAD LIGHTS VT - 2.5 SHEET 06 SH06 - FUSE MODULE (Z-400)
- RELAY MODULE [Z-402] RELAY-FUSE BOX
(84526304)
B15 X-401 (Receptacle) pin B1 CA-1218C BOX FUSES-FUSE VT - 2.5 SHEET 06 SH06 - FUSE MODULE (Z-400)
(48049606)
B16 X-427B (Plug) pin 5 - CA-1218A IGNITION KEY SW-FUSE OR - 4.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
IGNITION KEY SWITCH
[S-002] (87714250)
B17 X-403 (Receptacle) pin R1_86 CA-1218B UNIVERSAL CONTROL YE - 2.5 SHEET 06 SH06 - FUSE MODULE (Z-400)
- UCM AND IGNITION RELAY MODULE RELAY-FUSE
[Z-403] (84405124)
B18 X-401 (Receptacle) pin B17 CA-1620 IGNITION KEY SW-FUSE RD - 2.5 SHEET 06 SH06 - FUSE MODULE (Z-400)
(48049606)
48049606 2
48049606
A1 SP-1237A-P-X CA-1008 + BACKLIGHT SW VT - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
A2 X-061 (Receptacle) pin 20 - CA-1053 FUSE- ANALOG DIGITAL RD - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
ADIC CN2 [A-003] (82016219) INSTRUMENT CLUSTER
A2 X-030 (Plug) pin B - CA-1053C FUSE-DIAGNOSTIC RD - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
DIAGNOSTIC CONNECTOR CONNECTOR
(87736919)
A3 SP-1014-P-X CA-1014 + HORN AND BACK UP RD - 1.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
ALARM
A4 X-063 (Receptacle) pin 1 CA-1064 FUSE-MULTIFUNCTION RD - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
- MULTIFUNCTION LEVER LEVER
(87702231)
A5 X-140/30 (Receptacle) pin 1 CA-1044B + CAB POWER SOCKET RD - 1.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
- POWER SOCKET [J-005]
(87705127)
A6 X-072 (Receptacle) pin 2 - CA-1044A + BEACON LIGHT SW RD - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
ROTATING BEACON LIGHT
SWITCH [S-003] (84819781)
A7 SP-1059-P-X CA-1059 FUSE-DOME LAMP AND RD - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
RADIO
51546954_EN 28/11/2018
55.1 [55.100] / 454

A8 X-053 (Receptacle) pin 2 CA-1046 FUSE-CIGAR LIGHTER RD - 1.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
- CIGAR LIGHTER [J-003]
(82944110)
A9 X-941_P (Plug) pin C2 CA-1062 FUSE-A/C CLUTCH RD - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
- ENGINE BULKHEAD RELAY
(84254825)
A10 SP-1054-P-X CA-1054 FUSE-FLASHER AND RD - 4.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
WARNING SW
A11 X-943_P (Plug) pin D3 CA-1084 FUSE-BOOM RETRACT OR - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
- CHASSIS BULKHEAD PROX SW
(84550084)
A13 X-094B (Receptacle) pin CA-2201C FUSE-UCM OR - 0.75 SHEET 07 SH07 - FUSE MODULE (Z-401)
2 - UCM3 CN4B [A-002]
(82028495)
A15 X-126 (Receptacle) pin 2 - CA-1706 FUSE-MANUAL /SEMI WH - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
MANUAL /SEMI AUTO GEAR AUTO GEAR SW
SWITCH [S-023] (84819781)
A16 X-402 (Receptacle) pin R5_30 CA-1708 FUSE-SEAT HEATING RD - 1.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
- RELAY MODULE [Z-402] RELAY
(84526304)
A17 SP-1621-P-X CA-1621 FUSE-AUTOMATIC RD - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
GREASE LUBRICATION
SWITCH
B1 X-400 (Receptacle) pin B15 CA-1218C BOX FUSES-FUSE VT - 2.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
(48049606)
B2 SP-048-P-X CA-048A + FUSE (ADIC AND RD - 4.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
DIAGN.)
B3 X-404 (Receptacle) pin B20 CA-1050 POWER TAP - FUSES RD - 2.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
(48049606)
B4 X-402 (Receptacle) pin R6_30 CA-2001 ROAD LIGHTS RD - 2.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
- RELAY MODULE [Z-402] RELAY-FUSE BOX
(84526304)
B7 X-401 (Receptacle) pin B16 CA1067 + FUSE SEAT HEATING RD - 2.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
(48049606)
B10 SP-048-P-X CA-048B + FUSE (FLASHER AND RD - 4.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
WARNING SW.)
B11 SP-1588-P-X CA-1588E UNIVERSAL CONTROL OR - 4.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
MODULE RELAY-FUSE
BOX
B13 SP-1588-P-X CA-1588F UNIVERSAL CONTROL GN - 0.75 SHEET 07 SH07 - FUSE MODULE (Z-401)
MODULE RELAY-FUSE
BOX
B15 X-404 (Receptacle) pin B12 CA-1705 UNIVERSAL CONTROL RD - 2.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
- FUSE HOLDER [Z-404] MODULE RELAY-FUSE
(48049606) BOX
B16 X-401 (Receptacle) pin B7 CA1067 + FUSE SEAT HEATING RD - 2.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
(48049606)
(48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 455
X-402 - RELAY MODULE [ Z-402] (84526304) (Receptacle)
84526304 3
84526304
R1_30 X-400 (Receptacle) pin A6 CA-1090 FUSE-LOW BEAM RELAY OR - 2.5 SHEET 20 SH20 - MULTIFUNCTION LEVER
- FUSE HOLDER [Z-400] (LIGHTS AND HORN)
(48049606)
R1_85 SP-1589-P-X CA-1589C GND-LOW BEAM RELAY BK - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(LIGHTS AND HORN)
R1_86 X-063 (Receptacle) pin 4 CA-1101 MFL-LOW BEAM RELAY YE - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
- MULTIFUNCTION LEVER (LIGHTS AND HORN)
(87702231)
R1_87 X-943_P (Plug) pin A1 CA-1102 RELAY-LOW BEAM VT - 2.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
- CHASSIS BULKHEAD LAMPS (LIGHTS AND HORN)
(84550084)
R2_30 X-400 (Receptacle) pin A7 CA-1091 + HI BEAM RELAY OR - 2.5 SHEET 20 SH20 - MULTIFUNCTION LEVER
(48049606)
R2_85 SP-1589-P-X CA-1589D GND-HIGH BEAM RELAY BK - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(LIGHTS AND HORN)
R2_86 X-063 (Receptacle) pin 3 CA-1104 MFL-HIGH BEAM RELAY YE - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(87702231)
R2_87 SP-1106-P-X CA-1106 RELAY-HIGH BEAM VT - 2.5 SHEET 20 SH20 - MULTIFUNCTION LEVER
LAMPS/ADIC (LIGHTS AND HORN)
R3_30 SP-1014-P-X CA-1014A + HORN RELAY RD - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
R3_85 SP-1589-P-X CA-1589A GND-HORN RELAY BK - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
R3_86 X-063 (Receptacle) pin 6 CA-1092 MFLHORN RELAY YE - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
- MULTIFUNCTION LEVER AND CIGAR LIGHTER
(87702231)
R3_87 X-943_P (Plug) pin D1 CA-1093 HORN-RELAY WH - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
- CHASSIS BULKHEAD AND CIGAR LIGHTER
(84550084)
R4_30 SP-1014-P-X CA-1014B + BACKUP ALARM RELAY RD - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
R4_85 SP-1589-P-X CA-1589B GND-BACKUP ALARM BK - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
RELAY AND CIGAR LIGHTER
R4_86 X-094B (Receptacle) pin CA-0148 REVERSE (FNR) YE - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
29 - UCM3 CN4B [A-002] COMMAND BY AND CIGAR LIGHTER
(82028495) UNIVERSAL CONTROL
MODULE
R4_87 X-943_P (Plug) pin B4 CA-1216 BACKUP ALARM-RELAY WH - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
- CHASSIS BULKHEAD AND CIGAR LIGHTER
(84550084)
R5_30 X-401 (Receptacle) pin A16 CA-1708 FUSE-SEAT HEATING RD - 1.5 SHEET 20 SH20 - MULTIFUNCTION LEVER
- FUSE HOLDER [Z-401] RELAY (LIGHTS AND HORN)
(48049606)
R5_85 SP-1589-P-X CA-1589H GND-SEAT HEATING BK - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
RELAY (LIGHTS AND HORN)
R5_86 SP-1215-P-X CA-1215B KEY IGNITION-SEAT YE - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
HEATING RELAY (LIGHTS AND HORN)
51546954_EN 28/11/2018
55.1 [55.100] / 456

R5_87 X-098 (Receptacle) pin 2 CA-1103 RELAY-SEAT HEATING OR - 1.5 SHEET 20 SH20 - MULTIFUNCTION LEVER
- SEAT HEATING SWITCH SWITCH (LIGHTS AND HORN)
[S-039] (84819781)
R6_30 X-401 (Receptacle) pin B4 CA-2001 ROAD LIGHTS RD - 2.5 SHEET 20 SH20 - MULTIFUNCTION LEVER
- FUSE HOLDER [Z-401] RELAY-FUSE BOX (LIGHTS AND HORN)
(48049606)
R6_85 SP-1589-P-X CA-1589G GND-ROAD LIGHTS BK - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
R6_86 X-063 (Receptacle) pin 2 CA-2002 MFL-ROAD LIGHTS YE - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
- MULTIFUNCTION LEVER RELAY (LIGHTS AND HORN)
(87702231)
R6_87 X-400 (Receptacle) pin B14 CA-2000 ROAD LIGHTS VT - 2.5 SHEET 20 SH20 - MULTIFUNCTION LEVER
(48049606)
X-403 - UCM AND IGNITION RELAY [ Z-403] (84405124) (Receptacle)
84405124 4
84405124
R1_30 X-122 (Plug) pin 1 - CA-1051 PWR TAP-UCM RELAY RD - 10.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
(84426139)
R1_85 SP-1589-P-X CA-1589F GND-UCM RELAY BK - 1.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
R1_85 X-403 (Receptacle) pin R2_85 CA-9274 MAIN PWR RELAY-UCM BK - 1.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
- UCM AND IGNITION RELAY RELAY
[Z-403] (84405124)
R1_86 X-400 (Receptacle) pin B17 CA-1218B UNIVERSAL CONTROL YE - 2.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
(48049606)
R1_87 SP-1588-P-X CA-1588 UNIVERSAL CONTROL OR - 6.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
MODULE RELAY-FUSE
BOX
R2_30 X-123A (Plug) pin 1 - CA-1213 MAIN POWER RD - 16.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
POWER TERMINAL [W-001] RELAY-POWER TAP
(84123964)
[Z-403] (84405124)
R2_86 SP-1215-P-X CA-1215A MAIN POWER YE - 1.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
RELAY-KEY IGNITION
R2_87 SP-1232-P-X CA-1232A MAIN POWER OR - 6.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
RELAY-FUSE BOX
R2_87 SP-1232A-P-X CA-1232B IGNITION RELAY-FUSE OR - 6.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
BOX
51546954_EN 28/11/2018
55.1 [55.100] / 457
48049606 5
48049606
A1 SP-2201-P-X CA-2201 FUSE-UCM OR - 1.5 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
A9 X-085 (Receptacle) pin 2 - CA-1510 FUSE-DECLUTCH OR - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
DECLUTCH BY SERVICE SERVICE BRAKE SW
BRAKE [S-022] (84819781)
A10 X-088 (Receptacle) pin 2 - CA-1535 FUSE-COOLING FAN OR - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
COOLING REVERSIABLE REV SW
FAN SWITCH [S-025]
(84819781)
A11 SP-075-P-X CA-1016 + STEERING MODE OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
SELECTOR SW
A12 X-049 (Receptacle) pin CA-1613 FUSE-JOYSTIC OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
4 - JOYSTICK 2 [Z-003]
(87695564)
A13 X-102 (Receptacle) pin 2 - CA-1700 12V HYDRAULIC AUX OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
HYDR AUXILLARY ENABLE ENABLE SW
SWITCH [S-033] (84819781)
A14 X-980-1 (Plug) pin 1 - CA-1536A FUSE-L M C OVERRIDE OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
LLMC CUT BYPASS [S-030] SW
(87734169)
A14 X-093 (Receptacle) pin 2 - CA-1536 FUSE-ROAD/WORK OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
ROAD/WORK MODE SWITCH MODE SW
[S-027] (84819781)
A15 X-086 (Receptacle) pin 2 - CA-1039 CONTINOUS AUX FLOW OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
CONTINUOUS FLOW AUX SWITCH
SWITCH [S-034] (84819781)
A16 X-092 (Receptacle) pin 2 - CA-1109 FUSE-BOOM OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
RIDE CTRL/BOOM FLOAT RIDE/FLOAT SWITCH
SWITCH [S-026] (84819781)
A17 SP-1082-P-X CA-1082 FUSE-BOOM OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
UP/LOW/RETRACT
PROX SW
A19 X-097 (Receptacle) pin 2 CA-1615A FUSE-LLMC DISABLE SW OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
- LLMC DISABLE SWITCH
[S-097] (84819781)
A19 X-942_P (Plug) pin AD8 CA-1615 FUSE-REAR AXLE LOAD OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
- CHASSIS BULKHEAD SENSOR
(84254824)
A20 X-091A (Receptacle) pin CA-2202 FUSE-UCM RD - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
20 - UCM3 CN1A [A-002]
(82016219)
B1 SP-1588-P-X CA-1588B UNIVERSAL CONTROL OR - 4.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
MODULE RELAY-FUSE
BOX
51546954_EN 28/11/2018
55.1 [55.100] / 458

B10 SP-1588-P-X CA-1588D UNIVERSAL CONTROL OR - 4.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
MODULE RELAY-FUSE
BOX
B11 SP-1588-P-X CA-1588A UNIVERSAL CONTROL OR - 4.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
MODULE RELAY-FUSE
BOX
(48049606) BOX
B19 SP-1588-P-X CA-1588C UNIVERSAL CONTROL OR - 4.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
MODULE RELAY-FUSE
BOX
B20 X-401 (Receptacle) pin B3 CA-1050 POWER TAP - FUSES RD - 2.5 SHEET 04 SH04 - FUSE MODULE (Z-404)
(48049606)
X-405 - A/C RELAY MODULE [ Z-405] (84405124) (Receptacle)
84405124 6
84405124
R1_30 X-954A (Receptacle) pin 1 - CA-2010 A/C UNIT FUSE-FAN - RD - 6.0 SHEET 30 SH30 - A/C & amp; DRIVE
A/C FUSE MODULE [F-069] 4TH SPEED RELAY STEPPER MOTOR
(87581782)
R1_85 SP-1589-P-X CA-2008A GND-FAN - 4TH SPEED BK - 1.0 SHEET 30 SH30 - A/C & amp; DRIVE
UNIT RELAY STEPPER MOTOR
R1_86 X-059 (Receptacle) pin CA-1609 FAN-4TH SPEED YE - 1.0 SHEET 30 SH30 - A/C & amp; DRIVE
5 - FAN SWITCH [S-011] RELAY-SW STEPPER MOTOR
(84279647)
R1_87 SP-1608-P-X CA-1608 FAN - 4TH SPEED UNIT WH - 6.0 SHEET 30 SH30 - A/C & amp; DRIVE
RELAY STEPPER MOTOR
51546954_EN 28/11/2018
55.1 [55.100] / 459

X-418 - BATTERY POSITIVE (G-001) (84280975) (Plug)
84280975 1
84280975
1 X-891 (Plug) pin 1 - RELAY BT-2001 BATTERY POSITIVE RD - 95.0 SHEET 02 SH02 - STARTING CIRCUIT
BATTERY DISCONNECT
[K-012] (84280975)
X-419 - BATTERY NEGATIVE (G-001) [ G-001] (84308731) (Plug)
84308731 2
84308731
1 X-420 (Plug) pin 1 - ENGINE BT-2020 BATTERY NEGATIVE BK - 70.0 SHEET 02 SH02 - STARTING CIRCUIT
GROUND 1 (GND-001)
[STUD-GND-001] (82013012)
51546954_EN 28/11/2018
55.1 [55.100] / 460

82013012 1
82013012
1 X-419 (Plug) pin 1 - BATTERY BT-2020 BATTERY NEGATIVE BK - 70.0 SHEET 02 SH02 - STARTING CIRCUIT
NEGATIVE (G-001) [G-001]
(84308731)
47663137 2
47663137
1 SP-2020-P-X EN-2020 GROUND FROM BK - 10.0 SHEET 02 SH02 - STARTING CIRCUIT
BATTERY STUD
51546954_EN 28/11/2018
55.1 [55.100] / 461
X-423 - FUEL LEVEL SENSOR [ B-042] (82012083) (Receptacle)
82012083 3
82012083
1 X-901_S (Receptacle) pin DX-1224 FUEL LEVEL YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
6 - ENGINE TO DENOX SENSOR-ADIC CLUSTER
2 X-901_S (Receptacle) pin DX-1225 FUEL LEVEL BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
3 - ENGINE TO DENOX SENSOR-ADIC (GND) CLUSTER
X-424 - PDU CONNECTOR [ Z-001] (47810763) (Receptacle)
47810763 4
47810763
STARTER SOLENOID [M-007] UNIT
(82944111)
2 X-911 (Receptacle) pin 20 - EN-9271A LATCH RELAY YE - 0.75 SHEET 02 SH02 - STARTING CIRCUIT
ECU (84300197)
3 X-911 (Receptacle) pin 45 - EN-9272B LATCH RELAY YE - 0.75 SHEET 02 SH02 - STARTING CIRCUIT
ECU (84300197)
4 Not Used
5 X-911 (Receptacle) pin 19 - EN-1213B STARTER CONTROL YE - 0.75 SHEET 02 SH02 - STARTING CIRCUIT
ECU (84300197) RELAY
6 X-941_S (Receptacle) pin C2 EN-1062 FUSE-A/C CLUTCH RD - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
- CAB - ENGINE BULKHEAD RELAY
(84254836)
7 X-226 (Plug) pin A - A/C EN-022 A/C CLUTCH - RELAY WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
CLUTCH [Y-016] (87692855)
8 Not Used
9 SP-216-P-X EN-1212C CRANKING TO RELAY YE - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
10 Not Used
11 X-911 (Receptacle) pin 27 - EN-6408 ENGINE CONTROL UNIT YE - 0.75 SHEET 02 SH02 - STARTING CIRCUIT
ECU (84300197) POWER
12 X-911 (Receptacle) pin 61 - EN-6570A (86) FUEL FILTER YE - 0.75 SHEET 02 SH02 - STARTING CIRCUIT
ECU (84300197) HEATER RELAY
13 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 462

14 Not Used
15 X-901_P (Plug) pin 1 EN-9277A POWER DENOX SENSOR OR - 2.5 SHEET 02 SH02 - STARTING CIRCUIT
- ENGINE TO DENOX
16 Not Used
17 Not Used
18 Not Used
19 Not Used
20 Not Used
21 Not Used
22 X-225 (Plug) pin 2 - FILTER EN-2006B FILTER PRESSURE YE - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
PRESSURE SWITCH [B-025] SWITCH- RELAY
(82012083)
23 SP-057B-P-X EN-57BF GND-STARTER RELAY BK - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
24 Not Used
25 Not Used
26 Not Used
27 Not Used
28 X-422_S (Plug) pin A - EN-6005A FUEL PREFILTER WH - 2.0 SHEET 02 SH02 - STARTING CIRCUIT
ENG.H. / FUEL PREF.HEATER HEATER-RELAY
INTERC (87679438)
29 X-900_S (Receptacle) pin 3 - EN-9270A 12V EXHAUST OR - 2.5 SHEET 02 SH02 - STARTING CIRCUIT
PLUG C (84152563)
30 Not Used
31 Not Used
32 X-911 (Receptacle) pin 88 - EN-1213C STARTER CONTROL YE - 0.75 SHEET 02 SH02 - STARTING CIRCUIT
ECU (84300197) RELAY
33 Not Used
34 X-108_P (Plug) pin 4 - EN-1105E ENABLE A/C CLUTCH YE - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
CONNECTOR ENGINE -
35 Not Used
36 Not Used
37 Not Used
38 Not Used
39 Not Used
40 X-941_S (Receptacle) pin A3 EN-9271 UNIVERSAL CONTROL YE - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
- CAB - ENGINE BULKHEAD MODULE CRANK
(84254836)
41 Not Used
42 X-422_S (Plug) pin B - EN-6005B FUEL FILTER WH - 2.0 SHEET 02 SH02 - STARTING CIRCUIT
ENG.H. / FUEL PREF.HEATER HEATER-RELAY
INTERC (87679438)
X-427A - IGNITION SWITCH [ S-002] (47663138) (Plug)

1 X-121 (Plug) pin 1 - CA-2014 PWR TAP-IGNITION KEY RD - 6.0 SHEET 02 SH02 - STARTING CIRCUIT
POWER TERMINAL [W-001] SW
(84596842)
X-427B - IGNITION KEY SWITCH [ S-002] (87714250) (Plug)
87714250 5
87714250
51546954_EN 28/11/2018
55.1 [55.100] / 463

1 Not Used
2 Not Used
3 Not Used
4 Not Used
5 X-400 (Receptacle) pin B16 CA-1218A IGNITION KEY SW-FUSE OR - 4.0 SHEET 02 SH02 - STARTING CIRCUIT
(48049606)
6 Not Used
7 Not Used
8 SP-1212-P-X CA-1212 IGNITION KEY SW YE - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
9 Not Used
10 SP-1215-P-X CA-1215 MAIN POWER YE - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
RELAY-KEY IGNITION
X-429 - FUEL HEATER [ R-001] (87679438) (Receptacle)
87679438 6
87679438
A X-422_P (Plug) pin A - CS-6005A FUEL FILTER HEATER RD - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ENG.H. / FUEL PREF.HEATER UNIT
INTERC (87686736)
B SP-0057A-P-X CS-0057A FUEL FILTER HEATER BK - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
GND UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 464

87679438 1
87679438
A X-422_P (Plug) pin B - CS-6005B FUEL FILTER RD - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ENG.H. / FUEL PREF.HEATER HEATER-RELAY UNIT
INTERC (87686736)
B SP-0057A-P-X CS-0057B FUEL FILTER HEATER BK - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
GND UNIT
X-431 - GRID HEATER [ R-003] (84123928) (Plug)
84123928 2
84123928
1 X-222 (Plug) pin 1 - 87 GRID CS-6200A CS-6200A RD - 16.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
HEATER RELAY [K-011] UNIT
(84123928)
51546954_EN 28/11/2018
55.1 [55.100] / 465
84123928 3
84123928
1 X-229 (Plug) pin 1 - GROUND CS-0057 GROUND GRID HEATER BK - 16.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
GRID HEATER (GND-009) UNIT
(84124293)
51546954_EN 28/11/2018
55.1 [55.100] / 466

X-700 - RIDE CONTROL VALVE B [ Y-033] (47414530) (Receptacle)
47414530 1
47414530
1 SP-1075B-P-X BJ-1075B name SHEET 15 SH15 - (UCM) PARK BRAKE &
amp; CUT OFF VALVES
2 SP-1503A-P-X BJ-1503B RIDE CTRL SOLENOID B BK - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
GROUND amp; CUT OFF VALVES
X-701 - AUX OUT VALVE [ Y-009] (47414530) (Receptacle)
47414530 2
47414530
1 X-942_S (Receptacle) pin CH-1056 AUXILIARY OUT VLV WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
AA7 - CAB - CHASSIS SIGNAL CONTROL HANDLE & amp; VALVES
BULKHEAD (84254835)
2 SP-1503-P-X CH-1503A AUXILIARY OUT VALVE GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
NEGATIVE CONTROL HANDLE & amp; VALVES
51546954_EN 28/11/2018
55.1 [55.100] / 467
X-702 - TELESCOPE RETRACT VALVE [ Y-024] (47414530) (Receptacle)
47414530 3
47414530
1 X-942_S (Receptacle) pin CH-1506 TELESCOPE RETR. WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
AC1 - CAB - CHASSIS VALVE SIGN. CONTROL HANDLE & amp; VALVES
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-1507 TELESCOPE RETRACT GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
AC2 - CAB - CHASSIS RETURN CONTROL HANDLE & amp; VALVES
BULKHEAD (84254835)
X-703 - RIDE CONTROL VALVE A [ Y-032] (47414530) (Receptacle)
47414530 4
47414530
1 SP-1075-P-X BJ-1075A RIDE CTRL SOLENOID A WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
POWER amp; CUT OFF VALVES
2 SP-1503A-P-X BJ-1503A RIDE CTRL SOLENOID A BK - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
RETURN amp; CUT OFF VALVES
51546954_EN 28/11/2018
55.1 [55.100] / 468
X-704 - BOOM LIFT UP VALVE [ Y-020] (47414530) (Receptacle)
47414530 5
47414530
1 X-942_S (Receptacle) pin CH-1508 TELESCOPE CUT OFF WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
AC3 - CAB - CHASSIS VALVE amp; CUT OFF VALVES
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-1514 TELESCOPIC CUT OFF GY - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
AC5 - CAB - CHASSIS VALVE RETURN amp; CUT OFF VALVES
BULKHEAD (84254835)
X-705 - PARK BRAKE VALVE # 2 [ Y-031] (47414530) (Receptacle)
47414530 6
47414530
1 X-942_S (Receptacle) pin CH-1513 UCM-PARK BRAKE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
BC5 - CAB - CHASSIS VALVE # 2 amp; CUT OFF VALVES
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-2514 UCM-GND PARK BRAKE BR - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
BD7 - CAB - CHASSIS VALVE # 2 amp; CUT OFF VALVES
BULKHEAD (84254835)
51546954_EN 28/11/2018
55.1 [55.100] / 469
X-706 - BOOM/TELE CUT OFF VALVE [ Y-021] (47414530) (Receptacle)
47414530 7
47414530
1 X-942_S (Receptacle) pin CH-1509 BOOM CUT OFF WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
AC4 - CAB - CHASSIS VALVE-HYD CONTR. amp; CUT OFF VALVES
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-1526 BOOM CUT OFF VALVE GY - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
BA5 - CAB - CHASSIS RETURN amp; CUT OFF VALVES
BULKHEAD (84254835)
47414530 8
47414530
1 X-942_S (Receptacle) pin CH-1511 UCM-PARK BRAKE WH - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
AC6 - CAB - CHASSIS VALVE # 1 amp; CUT OFF VALVES
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-2513 UCM-GND PARK BRAKE BR - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
BA7 - CAB - CHASSIS VALVE # 1 amp; CUT OFF VALVES
BULKHEAD (84254835)
51546954_EN 28/11/2018
55.1 [55.100] / 470
X-708 - AUX IN VALVE [ Y-023] (47414530) (Receptacle)
47414530 9
47414530
1 X-942_S (Receptacle) pin CH-1058 AUXILIARY IN VALVE WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
AB7 - CAB - CHASSIS SIGNAL CONTROL HANDLE & amp; VALVES
BULKHEAD (84254835)
2 SP-1503-P-X CH-1503B AUXILIARY IN VALVE GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
NEGATIVE CONTROL HANDLE & amp; VALVES
X-709 - TELESCOPE EXTD VALVE [ Y-010] (47414530) (Receptacle)
47414530 10
47414530
1 X-942_S (Receptacle) pin CH-1057 TELESCOPE EXTD WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
AA8 - CAB - CHASSIS VALVE SIGNAL CONTROL HANDLE & amp; VALVES
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-1060 TELESCOPE EXTD GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
BA6 - CAB - CHASSIS VALVE NEGATIVE CONTROL HANDLE & amp; VALVES
BULKHEAD (84254835)
51546954_EN 28/11/2018
55.1 [55.100] / 471

X-710 - REAR HYDRAULIC VALVE [ Y-025] (47414530) (Receptacle)
47414530 1
47414530
1 X-942_S (Receptacle) pin CH-1584 AUX. SW-REAR WH - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
BA2 - CAB - CHASSIS HYD.VALVE AUXILIARY
BULKHEAD (84254835)
2 X-945 (Plug) pin 1 - CHASSIS CH-1585 GND-REAR HYDRAULIC BK - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
GROUND 2 (GND-004) VALVE AUXILIARY
[STUD-GND-004] (84426139)
X-711 - BOOM FLOAT VALVE A [ Y-018] (47414530) (Receptacle)
47414530 2
47414530
1 SP-1075B-P-X BJ-1075C UCM-BOOM FLOAT/RIDE WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
VALVE Y-018 CONTROL HANDLE & amp; VALVES
2 SP-1503C-P-X BJ-1503D BOOM FLOAT/RIDE GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
VALVE Y-018 RETURN CONTROL HANDLE & amp; VALVES
51546954_EN 28/11/2018
55.1 [55.100] / 472
X-712 - BOOM RIDE VALVE B [ Y-017] (47414530) (Receptacle)
47414530 3
47414530
1 SP-1075B-P-X BJ-1075D UCM-BOOM FLOAT/RIDE WH - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
VALVE Y-017 CONTROL HANDLE & amp; VALVES
2 SP-1503C-P-X BJ-1503E BOOM FLOAT/RIDE GY - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
VALVE Y-017 RETURN CONTROL HANDLE & amp; VALVES
X-718 - AUX PRESS REL. SOLEN.VALVE A [ Y-026] (47414530) (Receptacle)
47414530 4
47414530
1 X-716.P (Plug) pin 1 - AUX. JP-1598 UCM-AUX PRESS REL. YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
PRESS RELEASE (84122359) S.V.B AUXILIARY
2 X-716.P (Plug) pin 2 - AUX. JP-1600 GND AUX PRESS REL. BL - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
X-719 - AUX PRESS REL. SOLEN.VALVE B [ Y-027] (47414530) (Receptacle)
47414530 5
47414530
51546954_EN 28/11/2018
55.1 [55.100] / 473

1 X-716.P (Plug) pin 3 - AUX. JP-1599 UCM-AUX PRESS REL. YE - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
2 X-716.P (Plug) pin 4 - AUX. JP-1619 GND AUX PRESS REL. BL - 1.0 SHEET 17 SH17 - (UCM) HYDRAULIC
51546954_EN 28/11/2018
55.1 [55.100] / 474

X-720 - BOOM LOWERING PRESSURE SENSOR [ B-037] (84078681) (Receptacle)
84078681 1
84078681
A SP-1097E-P-X BJ-1097L GND SIGNAL BOOM BL - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
LOWERING PRESSURE CONTROL HANDLE & amp; VALVES
SENSOR
B SP-1096E-P-X BJ-1096F + BOOM LOWERING PK - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
PRESSURE SENSOR CONTROL HANDLE & amp; VALVES
C X-015A_P (Receptacle) pin BJ-1094 BOOM LOWERING YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
1 - BOOM FLOAT/RIDE PRESSURE SENSOR CONTROL HANDLE & amp; VALVES
CONTROL JUMPER
(87597756)
X-721 - BOOM RISING PRESSURE SENSOR [ B-038] (84078681) (Receptacle)
84078681 2
84078681
A SP-1097E-P-X BJ-1097M GND SIGNAL BOOM BL - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
RISING PRESSURE CONTROL HANDLE & amp; VALVES
SENSOR
B SP-1096E-P-X BJ-1096G + BOOM RISING PK - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
PRESSURE SENSOR CONTROL HANDLE & amp; VALVES
C X-015A_P (Receptacle) pin BJ-1095 BOOM RISING YE - 1.0 SHEET 14 SH14 - (UCM) JOYSTICK
2 - BOOM FLOAT/RIDE PRESSURE SENSOR CONTROL HANDLE & amp; VALVES
CONTROL JUMPER
(87597756)
51546954_EN 28/11/2018
55.1 [55.100] / 475

X-806 - RAIL PRESSURE SENSOR (RDS) [ B-030] (1C1013187) (Plug)
1C1013187 1
1C1013187
1 X-912 (Plug) pin 60 - ECU G_R_RAILPS RAIL PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 SENSOR GROUND
405 384)
2 X-912 (Plug) pin 36 - ECU I_A_RAILPS RAIL PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 SENSOR SIG.
405 384)
3 X-912 (Plug) pin 11 - ECU V_V_5VRAI- RAIL PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 LPS SENSOR SUPPLY
405 384)
X-807 - FPT - FUEL METERING UNIT (ZME) [ Y-045] (1C0004687) (Plug)
1C0004687 2
1C0004687
1 X-912 (Plug) pin 58 - ECU O_V_MEU SUPPLY METERING UNIT - - 0.75 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928
405 384)
2 X-912 (Plug) pin 83 - ECU O_T_MEU FUEL METERING UNIT - - 0.75 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928
405 384)
51546954_EN 28/11/2018
55.1 [55.100] / 476
X-808 - INCREMENT SPEED SENSOR (CRANKSHA [ B-031] (1C1016487) (Plug)
1C1016487 3
1C1016487
1 X-912 (Plug) pin 65 - ECU G_R_CRS CRANKSHAFT SPEED - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 SENSOR GROUND
405 384)
2 X-912 (Plug) pin 66 - ECU I_F_CRS CRANKSHAFT SPEED - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 SENSOR SIGNAL
405 384)
3 SP-0196-P-X SHIELD10 SHIELD10 -0 SHEET 10 SH10 - (ECU) CORE ENGINE
X-809 - SEGMENT SPEED SENSOR (CAMSHAFT) [ B-032] (1C1016487) (Plug)
1C1016487 4
1C1016487
1 X-912 (Plug) pin 67 - ECU G_R_CAS SEGMENT CRANKSHAFT - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 SPEED SENSOR
405 384) GROUND
2 X-912 (Plug) pin 68 - ECU I_F_CAS SEGMENT CRANKSHAFT - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 SPEED SENSOR SIGNAL
405 384)
51546954_EN 28/11/2018
55.1 [55.100] / 477

X-810 - (KTF) FUEL TEMPERATURE SENSOR [ B-033] (5802341064) (Receptacle)
5802341064 1
5802341064
1 X-912 (Plug) pin 12 - ECU I_A_AN18 FUEL TEMPERATURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
405 384)
2 SP-0197-P-X G_R_AN18_ GROUND ANALOG - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
KTF INPUT 18
X-811 - (WTF) COOLANT TEMPERATURE SENSOR [ B-034] (5802341064) (Receptacle)
5802341064 2
5802341064
1 X-912 (Plug) pin 39 - ECU I_A_AN17 COOLANT - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 TEMPERATURE SENSOR
405 384) SIGNAL
WTF INPUT 18
51546954_EN 28/11/2018
55.1 [55.100] / 478
X-812 - OIL PRESSURE SENSOR & OIL TE [ B-035] (1C1013287) (Plug)
1C1013287 3
1C1013287
1 X-912 (Plug) pin 06 - ECU G_R_DF03 GROUND FOR - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 FREQUENCY INPUT
405 384) 3
2 X-912 (Plug) pin 13 - ECU I_A_AN15 OIL TEMPERATURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
405 384)
3 X-912 (Plug) pin 31 - ECU V_V_5VSS1F OIL PRESSURE SENSOR - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 SUPPLY
405 384)
4 X-912 (Plug) pin 35 - ECU I_A_AN01 OIL PRESSURE SENSOR - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 INPUT SIGNAL
405 384)
X-813 - BOOST PRESSURE SENSOR & AIR [ B-036] (1C1013287) (Plug)
1C1013287 4
1C1013287
1 X-912 (Plug) pin 90 - ECU G_R_AN05 GROUND ANALOG - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 INPUT 5
405 384)
2 X-912 (Plug) pin 37 - ECU I_A_AN16 BOOST PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 TEMPERATURE SENSOR
405 384) SIGNAL
3 X-912 (Plug) pin 07 - ECU V_V_5VSS1A BOOST PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE [A-001] (1 928 SENSOR SUPPLY
405 384)
405 384)
51546954_EN 28/11/2018
55.1 [55.100] / 479
X-814 - FPT- EXHAUST FLAP [ Y-046] (5802051303) (Receptacle)
5802051303 5
5802051303
1 X-900_P (Plug) pin 3 - PLUG V_V_BATT +12 V - - 2.5 SHEET 10 SH10 - (ECU) CORE ENGINE
C (47706134)
2 X-900_P (Plug) pin 2 - PLUG GND GROUND - - 2.5 SHEET 10 SH10 - (ECU) CORE ENGINE
C (47706134)
3 Not Used
4 SP-0193-P-X B_D_CANL2_ CONTROLLER AREA - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
F NETWORK L 2
5 SP-0194-P-X B_D_CANH2_ CONTROLLER AREA - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
F NETWORK H 2
51546954_EN 28/11/2018
55.1 [55.100] / 480

X-885 - SCR DOWNSTREAM [ A-020] (84190317) (Receptacle)
84190317 1
84190317
1 SP-201-P-X DX-9272 POWER DENOX SENSOR OR - 1.0 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
2 SP-2021B-P-X DX-2021C SCR DOWNSTREAM BK - 1.0 SHEET 12 SH12 - (DENOX) EXHAUST
GROUND EMISSION CONTROL
EMISSION CONTROL
4 SP-204-P-X DX-5420A CAN-H YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
X-886 - DOC UPSTREAM EXHAUST GAS TEMPERA [ B-003] (87709793) (Receptacle)
87709793 2
87709793
1 X-901_S (Receptacle) pin DX-9254 DIESEL OXIDATION YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
9 - ENGINE TO DENOX CATALYST UPSTREAM EMISSION CONTROL
2 SP-9250-P-X DX-9250A COMMON (W4) BL - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
51546954_EN 28/11/2018
55.1 [55.100] / 481
X-887 - DOC UPSTREAM [ A-021] (84190317) (Receptacle)
84190317 3
84190317
EMISSION CONTROL
2 SP-2021D-P-X DX-2021E DIESEL OXIDATION BK - 1.0 SHEET 12 SH12 - (DENOX) EXHAUST
CATALYST UPSTREM EMISSION CONTROL
GROUND#1
3 SP-210-P-X DX-5420F CAN-L GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
4 SP-209-P-X DX-5420G CAN-H YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
5 SP-2021D-P-X DX-2021F DIESEL OXIDATION BK - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
GROUND#2
X-888 - NH3 ECU [ A-022] (84146686) (Receptacle)
84146686 4
84146686
EMISSION CONTROL
2 SP-203-P-X DX-5420C CAN-H YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
3 SP-208-P-X DX-5420B CAN-L GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
4 SP-2021D-P-X DX-2021D NH3 ENGINE CONTROL BK - 1.0 SHEET 12 SH12 - (DENOX) EXHAUST
UNIT GROUND EMISSION CONTROL
51546954_EN 28/11/2018
55.1 [55.100] / 482
X-889 - DEF QUALITY-SCR TANK LEVEL & [ B-004] (87688719) (Plug)
87688719 5
87688719
EMISSION CONTROL
2 SP-2021B-P-X DX-2021B DIESEL EXHAUST FLUID BK - 1.5 SHEET 12 SH12 - (DENOX) EXHAUST
QUALITY-SCR TANK EMISSION CONTROL
LEVEL GROUND
3 Not Used
4 SP-206-P-X DX-5420M CAN-L GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
5 SP-202-P-X DX-5420L CAN-H YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
51546954_EN 28/11/2018
55.1 [55.100] / 483

X-891 - RELAY BATTERY DISCONNECT [ K-012] (84280975) (Plug)
84280975 1
84280975
1 X-418 (Plug) pin 1 - BATTERY BT-2001 BATTERY POSITIVE RD - 95.0 SHEET 02 SH02 - STARTING CIRCUIT
POSITIVE (G-001) (84280975)
X-892 - PDU (84278787) (Plug)
84278787 2
84278787
1 X-239 (Plug) pin 1 - STARTER BT-1220 CABLE, RELAY BATT. RD - 70.0 SHEET 02 SH02 - STARTING CIRCUIT
MOTOR TO PDU (82013012) DISC.-STARTER MOTOR
51546954_EN 28/11/2018
55.1 [55.100] / 484
X-894 - BATTERY POSITIVE (G-001) (84140737) (Plug)
84140737 3
84140737
1 X-925 (Plug) pin 1 - FUSE BT-3000 B+ FROM BATTERY TO RD - 6.0 SHEET 02 SH02 - STARTING CIRCUIT
ECU HOLDER [Z-005] ENGINE CONTROL UNIT
(84426130) FUSE HOLDER
X-895 - DIODE MODULE [ V-001] (87695564) (Receptacle)
87695564 4
87695564
1 SP-1197B-P-X CA-1197D DIODE-ADIC TURN LAMP YE - 1.0 SHEET 27 SH27 - FLASHER UNIT
2 SP-1196-P-X CA-1196B FLASHER-RH TURN YE - 1.0 SHEET 27 SH27 - FLASHER UNIT
LAMP-DIODE
3 SP-1193-P-X CA-1193B FLASHER-LH TURN YE - 1.0 SHEET 27 SH27 - FLASHER UNIT
LAMP-DIODE
4 SP-1197B-P-X CA-1197A DIODE-ADIC TURN LAMP YE - 1.0 SHEET 27 SH27 - FLASHER UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 485
X-896 - BATTERY ISOLATOR POWER OUTPUT (47629750) (Plug)
47629750 5
47629750
1 X-897 (Plug) pin 1 - PDU BT-2002 BATTERY NEGATIVE RD - 35.0 SHEET 02 SH02 - STARTING CIRCUIT
POWER [Z-001] (47737890)
X-897 - PDU POWER [ Z-001] (47737890) (Plug)
47737890 6
47737890
1 X-896 (Plug) pin 1 - BATTERY BT-2002 BATTERY NEGATIVE RD - 35.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR POWER OUTPUT
(47629750)
51546954_EN 28/11/2018
55.1 [55.100] / 486

X-903 - ADBLUE HEATING CONTROL VALVE [ Y-029] (84146685) (Receptacle)
84146685 1
84146685
1 SP-9250A-P-X DX-9250DA COMMON IGN. GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
2 Not Used
3 X-901_S (Receptacle) pin DX-9244 SCR HEATING VALVE YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
14 - ENGINE TO DENOX EMISSION CONTROL
X-904 - DEF DOSING MODULE [ Y-030] (87709798) (Receptacle)
87709798 2
87709798
1 X-901_S (Receptacle) pin DX-9261 DOSING MODULE SIGN. YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
2 X-901_S (Receptacle) pin DX-9262 DOSING MODULE GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
13 - ENGINE TO DENOX SIGNAL EMISSION CONTROL
51546954_EN 28/11/2018
55.1 [55.100] / 487
X-905 - SCR UPSTREAM EXHAUST GAS TEMPERA [ B-001] (84532147) (Receptacle)
84532147 3
84532147
1 X-901_S (Receptacle) pin DX-9249 SCR UPSTREAM YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
2 SP-9250-P-X DX-9250 COMMON (W4) BL - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
X-906 - SCR DOWNSTREAM EXHAUST GAS TEMPE [ B-002] (84532147) (Receptacle)
84532147 4
84532147
1 X-901_S (Receptacle) pin DX-9251 SCR DOWNSTREAM YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
2 SP-9250-P-X DX-9250B COMMON (W4) BL - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
51546954_EN 28/11/2018
55.1 [55.100] / 488
X-908 - COMB AIR & HUMIDITY SENSOR [ B-008] (87709809) (Receptacle)
87709809 5
87709809
1 X-911 (Receptacle) pin 90 - EN-9276 PWR HUMIDITY SENSOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
2 X-911 (Receptacle) pin 15 - EN-9278 HUMIDITY SENSOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU (84300197) UNIT
3 SP-9279-P-X EN-9279 GROUND FROM ENGINE BL - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
CONTROL UNIT UNIT
ECU (84300197) UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 489

X-910 - CAN BUS TERMINATING [ R-006] (87687242) (Plug)
87687242 1
87687242
1 Not Used
2 SP-202-P-X DX-5420P CAN-H YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
3 SP-206-P-X DX-5420Q CAN-L GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
X-911 - ECU (84300197) (Receptacle)
84300197 2
84300197
1 SP-6408-P-X EN-6408GA BATTERY PLUS 4 OR - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
2 Not Used
3 SP-2022-P-X EN-2022A GND ENGINE CONTROL BK - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT UNIT
4 Not Used
5 SP-2022-P-X EN-2022B GND-ECU BK - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
6 Not Used
7 X-901_P (Plug) pin 5 EN-9285A SCR PRESSURE YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- ENGINE TO DENOX SENSOR UNIT
8 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 490

9 X-901_P (Plug) pin 12 EN-9251A SCR DOWNSTREAM YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
10 X-901_P (Plug) pin 2 EN-9250D COMMON (W4) BL - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
11 Not Used
12 Not Used
13 X-242 (Receptacle) pin 1 EN-2040B WATER IN FUEL SIGNAL LG - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(87709663)
14 Not Used
15 X-908 (Receptacle) pin 2 EN-9278 HUMIDITY SENSOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- COMB AIR & HUMIDITY UNIT
SENSOR [B-008] (87709809)
16 X-901_P (Plug) pin 9 EN-9254A DIESEL OXIDATION YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- ENGINE TO DENOX CATALYST UPSTREAM UNIT
17 Not Used
18 Not Used
19 X-424 (Receptacle) pin 5 - EN-1213B STARTER CONTROL YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
PDU CONNECTOR [Z-001] RELAY UNIT
(47810763)
20 X-424 (Receptacle) pin 2 - EN-9271A LATCH RELAY YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(47810763)
21 Not Used
22 Not Used
23 X-901_P (Plug) pin 16 EN-9261A DOSING MODULE SIGN. YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
24 Not Used
25 SP-6408-P-X EN-6408MA BATTERY PLUS 3 GN - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
26 SP-6408-P-X EN-6408BA BATTERY PLUS 5 GN - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
27 X-424 (Receptacle) pin 11 - EN-6408 ENGINE CONTROL UNIT YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
PDU CONNECTOR [Z-001] POWER UNIT
(47810763)
28 SP-2022-P-X EN-2022C GND-ECU BK - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
29 Not Used
30 Not Used
31 Not Used
32 X-901_P (Plug) pin 10 EN-9249A SCR UPSTREAM YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
33 Not Used
34 Not Used
35 Not Used
36 Not Used
37 Not Used
38 Not Used
39 X-901_P (Plug) pin 20 EN-9247B COMMON BK - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
SENSOR [B-008] (87709809)
41 Not Used
42 Not Used
43 SP-9279-P-X EN-9279B GROUND FROM ENGINE BL - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
CONTROL UNIT UNIT
44 Not Used
45 X-424 (Receptacle) pin 3 - EN-9272B LATCH RELAY YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(47810763)
46 X-941_S (Receptacle) pin A1 EN-4502A CAN-H_VB1#0 ENGINE YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- CAB - ENGINE BULKHEAD CONTROL UNIT UNIT
(84254836)
47 X-941_S (Receptacle) pin A2 EN-5420A CAN-L_VB1#0 ENGINE GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- CAB - ENGINE BULKHEAD CONTROL UNIT UNIT
(84254836)
51546954_EN 28/11/2018
55.1 [55.100] / 491

48 Not Used
49 SP-6408-P-X EN-6408CA BATTERY PLUS 2 GN - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
50 X-901_P (Plug) pin 17 EN-9250F COMMON IGN. GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
51 Not Used
52 SP-2022-P-X EN-2022D GND-ECU BK - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
53 Not Used
54 Not Used
55 Not Used
56 Not Used
57 Not Used
58 Not Used
59 Not Used
60 Not Used
61 X-424 (Receptacle) pin 12 - EN-6570A (86) FUEL FILTER YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
PDU CONNECTOR [Z-001] HEATER RELAY UNIT
(47810763)
62 Not Used
63 SP-216-P-X EN-1212B CRANKING SIGNAL TO YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ENGINE CONTROL UNIT UNIT
64 Not Used
65 Not Used
66 Not Used
67 Not Used
68 X-901_P (Plug) pin 4 EN-9245A SCR PRESSURE PK - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
69 X-941_S (Receptacle) pin D2 EN-711D KEY IGNITION WH - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(84254836)
70 Not Used
71 X-032_E (Receptacle) pin 1 - EN-5421 CAN-H#1 YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECM FLASHING ONLY FOR UNIT
PROTO (87696093)
72 X-901_P (Plug) pin 14 EN-9244A SCR HEATING VALVE YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
73 SP-6408-P-X EN-6408FA BATTERY PLUS 1 GN - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
GRID HEATER RELAY [K-011] UNIT
(82012083)
75 SP-2022-P-X EN-2022E GND-ECU BK - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
76 Not Used
77 Not Used
78 Not Used
79 Not Used
80 Not Used
81 Not Used
82 Not Used
(82012083)
84 X-901_P (Plug) pin 15 EN-9307A SCR PUMP MOTOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- ENGINE TO DENOX SIGNAL UNIT
85 X-901_P (Plug) pin 7 EN-9309A SCR REVERTING VALVW YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
86 Not Used
87 Not Used
88 X-424 (Receptacle) pin 32 - EN-1213C STARTER CONTROL YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(47810763)
89 X-901_P (Plug) pin 18 EN-9308A SCR PUMP MOTOR SIG GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
51546954_EN 28/11/2018
55.1 [55.100] / 492

90 X-908 (Receptacle) pin 1 EN-9276 PWR HUMIDITY SENSOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
SENSOR [B-008] (87709809)
91 Not Used
92 Not Used
93 Not Used
94 Not Used
95 X-032_E (Receptacle) pin 2 - EN-5422 CAN-L#1 GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
PROTO (87696093)
96 X-901_P (Plug) pin 13 EN-9262A DOSING MODULE GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
X-912 - ECU CORE ENGINE [ A-001] (1 928 405 384) (Plug)

01 X-801_S (Receptacle) pin O_P_SVL21 INJECTOR1, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
4 - INJECTORS CYL 3 & 4 CYL. 3
(84131530)
02 X-800_S (Receptacle) pin O_P_SVL22 INJECTOR 2, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
1 - INJECTORS CYL 1 & 2 CYL.2
(84131530)
3 Not Used
4 Not Used
5 Not Used
06 X-812 (Plug) pin 1 - OIL G_R_DF03 GROUND FOR - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR & OIL FREQUENCY INPUT
TE [B-035] (1C1013287) 3
07 X-813 (Plug) pin 3 - BOOST V_V_5VSS1A BOOST PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR & AIR SENSOR SUPPLY
[B-036] (1C1013287)
8 Not Used
9 Not Used
10 Not Used
11 X-806 (Plug) pin 3 - RAIL V_V_5VRAI- RAIL PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR (RDS) LPS SENSOR SUPPLY
[B-030] (1C1013187)
12 X-810 (Receptacle) I_A_AN18 FUEL TEMPERATURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
pin 1 - (KTF) FUEL SENSOR SIGNAL
TEMPERATURE SENSOR
[B-033] (5802341064)
13 X-812 (Plug) pin 2 - OIL I_A_AN15 OIL TEMPERATURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR & OIL SENSOR SIGNAL
TE [B-035] (1C1013287)
14 Not Used
15 Not Used
16 Not Used
C NETWORK H 2
C NETWORK L 2
19 Not Used
20 Not Used
21 Not Used
22 Not Used
23 Not Used
24 Not Used
25 X-801_S (Receptacle) pin O_P_SVH21 INJECTOR 1 HIGH BANK - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
3 - INJECTORS CYL 3 & 4 2; CYL.3
(84131530)
2 - INJECTORS CYL 1 & 2 2; CYL. 2
(84131530)
27 Not Used
28 Not Used
29 Not Used
30 Not Used
31 X-812 (Plug) pin 3 - OIL V_V_5VSS1F OIL PRESSURE SENSOR - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR & OIL SUPPLY
TE [B-035] (1C1013287)
32 Not Used
33 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 493

34 Not Used
35 X-812 (Plug) pin 4 - OIL I_A_AN01 OIL PRESSURE SENSOR - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR & OIL INPUT SIGNAL
TE [B-035] (1C1013287)
36 X-806 (Plug) pin 2 - RAIL I_A_RAILPS RAIL PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR (RDS) SENSOR SIG.
[B-030] (1C1013187)
37 X-813 (Plug) pin 2 - BOOST I_A_AN16 BOOST PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR & AIR TEMPERATURE SENSOR
[B-036] (1C1013287) SIGNAL
38 Not Used
39 X-811 (Receptacle) pin I_A_AN17 COOLANT - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
1 - (WTF) COOLANT TEMPERATURE SENSOR
TEMPERATURE SENSOR SIGNAL
[B-034] (5802341064)
40 Not Used
41 Not Used
42 Not Used
43 Not Used
44 Not Used
45 Not Used
46 Not Used
47 Not Used
48 Not Used
(84131530)
(84131530)
51 Not Used
52 Not Used
53 Not Used
54 Not Used
55 Not Used
56 Not Used
57 Not Used
58 X-807 (Plug) pin 1 - FPT - O_V_MEU SUPPLY METERING UNIT - - 0.75 SHEET 10 SH10 - (ECU) CORE ENGINE
[Y-045] (1C0004687)
59 SP-0197-P-X G_R_AN18 GROUND ANALOG - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INPUT 18
60 X-806 (Plug) pin 1 - RAIL G_R_RAILPS RAIL PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR (RDS) SENSOR GROUND
[B-030] (1C1013187)
61 Not Used
62 Not Used
63 Not Used
64 Not Used
65 X-808 (Plug) pin 1 - G_R_CRS CRANKSHAFT SPEED - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INCREMENT SPEED SENSOR GROUND
SENSOR (CRANKSHA
[B-031] (1C1016487)
66 X-808 (Plug) pin 2 - I_F_CRS CRANKSHAFT SPEED - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INCREMENT SPEED SENSOR SIGNAL
SENSOR (CRANKSHA
[B-031] (1C1016487)
67 X-809 (Plug) pin 1 - G_R_CAS SEGMENT CRANKSHAFT - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
SEGMENT SPEED SENSOR SPEED SENSOR
(CAMSHAFT) [B-032] GROUND
(1C1016487)
68 X-809 (Plug) pin 2 - I_F_CAS SEGMENT CRANKSHAFT - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
SEGMENT SPEED SENSOR SPEED SENSOR SIGNAL
(CAMSHAFT) [B-032]
(1C1016487)
70 Not Used
71 Not Used
72 Not Used
73 X-800_S (Receptacle) pin O_P_SVL11 INJECTOR 1, BANK 1, 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
3 - INJECTORS CYL 1 & 2 CYL.: CYL. 1.
(84131530)
51546954_EN 28/11/2018
55.1 [55.100] / 494

74 X-801_S (Receptacle) pin O_P_SVL12 INJECTOR 2 BANK 1; 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
2 - INJECTORS CYL 3 & 4 CYL: CYL 4
(84131530)
75 Not Used
76 Not Used
77 Not Used
78 Not Used
79 Not Used
80 Not Used
81 Not Used
82 Not Used
83 X-807 (Plug) pin 2 - FPT - O_T_MEU FUEL METERING UNIT - - 0.75 SHEET 10 SH10 - (ECU) CORE ENGINE
[Y-045] (1C0004687)
84 Not Used
85 Not Used
PRESSURE SENSOR & AIR SENSOR SIGNAL
[B-036] (1C1013287)
87 Not Used
88 Not Used
89 Not Used
90 X-813 (Plug) pin 1 - BOOST G_R_AN05 GROUND ANALOG - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR & AIR INPUT 5
[B-036] (1C1013287)
X-915 - REDUCTION AGENT (SUPPLY MODULE) [ A-023] (84152570) (Receptacle)
84152570 3
84152570
1 Not Used
2 X-901_S (Receptacle) pin DX-9245 SCR PRESSURE PK - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
4 - ENGINE TO DENOX SENSOR EMISSION CONTROL
3 X-901_S (Receptacle) pin DX-9285 SCR PRESSURE YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
4 X-901_S (Receptacle) pin DX-9247A COMMON BK - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
5 Not Used
6 Not Used
7 Not Used
8 X-901_S (Receptacle) pin DX-9308 SCR PUMP MOTOR SIG GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
9 SP-9250A-P-X DX-9250EA COMMON IGN. BL - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
10 X-901_S (Receptacle) pin DX-9307 SCR PUMP MOTOR YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
11 SP-9250A-P-X DX-9250EB COMMON IGN. GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
51546954_EN 28/11/2018
55.1 [55.100] / 495

12 X-901_S (Receptacle) pin DX-9309 SCR REVERTING VALVW YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
51546954_EN 28/11/2018
55.1 [55.100] / 496

X-921 - COLD START FUSE [ Z-001] (87616195) (Plug)
87616195 1
87616195
1 X-217 (Plug) pin 1 - +12 CS-6200 COLD START PWR RD - 16.0 SHEET 02 SH02 - STARTING CIRCUIT
GRID-HEATER [K-011]
(84123928)
X-925 - FUSE ECU HOLDER [ Z-005] (84426130) (Plug)
84426130 2
84426130
1 X-894 (Plug) pin 1 - BATTERY BT-3000 B+ FROM BATTERY TO RD - 6.0 SHEET 02 SH02 - STARTING CIRCUIT
POSITIVE (G-001) (84140737) ENGINE CONTROL UNIT
FUSE HOLDER
51546954_EN 28/11/2018
55.1 [55.100] / 497
X-926 - PDU BOX - CAB FUSE [ Z-001] (84207856) (Plug)
84207856 3
84207856
1 X-021_P (Plug) pin 1 - EP-045 CAB PWR RD - 25.0 SHEET 02 SH02 - STARTING CIRCUIT
X-927 - TRANS.OUTPUT SPEED SENSOR [ B-029] (84062580) (Plug)
84062580 4
84062580
1 X-940_S (Receptacle) pin EN-1179 TRANSMISSION OUTPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
15 - CAB - TRANSMISSION SPEED SOLENOID VALVES AND CONTROLS
BULKHEAD (47663157)
2 SP-1098-P-X EN-1098B TRANSMISSION BL - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
3 SP-1581E-P-X EN-1581G +12V TRANS.OUTPUT OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
SPEED SENSOR SOLENOID VALVES AND CONTROLS
51546954_EN 28/11/2018
55.1 [55.100] / 498

X-930 - PDU - COOLING FAN PWR [ Z-001] (84474039) (Plug)
84474039 1
84474039
1 X-127 (Plug) pin 1 - EC-1108 PWR COOLING FAN RD - 10.0 SHEET 02 SH02 - STARTING CIRCUIT
[Z-002] (47663139)
X-931 - SK1 SOLENOID VALVE [ Y-001] (47414530) (Receptacle)
47414530 2
47414530
1 X-940_S (Receptacle) pin EN-1078 SK1 VALVE COMMAND WH - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
9 - CAB - TRANSMISSION SOLENOID VALVES AND CONTROLS
BULKHEAD (47663157)
2 SP-2000-P-X EN-2000A GND SK1 VLV BK - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
51546954_EN 28/11/2018
55.1 [55.100] / 499
X-932 - SK2 SOLENOID VALVE [ Y-002] (47414530) (Receptacle)
47414530 3
47414530
BULKHEAD (47663157)
2 SP-2000-P-X EN-2000B GND SK2 VLV BK - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
X-933 - KPROP SOLENOID VALVE [ Y-003] (47414530) (Receptacle)
47414530 4
47414530
1 X-940_S (Receptacle) pin EN-1071 PULSE WIDTH WH - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
7 - CAB - TRANSMISSION MODULATED KPROP SOLENOID VALVES AND CONTROLS
2 X-940_S (Receptacle) pin EN-2007 PULSE WIDTH GY - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
FEEDBACK
51546954_EN 28/11/2018
55.1 [55.100] / 500
X-934 - FL SOLENOID VALVE (FWD-LOW) [ Y-004] (47414530) (Receptacle)
47414530 5
47414530
1 - CAB - TRANSMISSION MODULATED FORWARD SOLENOID VALVES AND CONTROLS
FEEDBACK
X-935 - FH SOLENOID VALVE (FWD-HIGH) [ Y-005] (47414530) (Receptacle)
47414530 6
47414530
FEEDBACK
51546954_EN 28/11/2018
55.1 [55.100] / 501
X-936 - R SOLENOID VALVE (REV) [ Y-006] (47414530) (Receptacle)
47414530 7
47414530
5 - CAB - TRANSMISSION MODULATED REVERSE SOLENOID VALVES AND CONTROLS
FEEDBACK
X-937 - TRASMISSION TEMPERETURE SENSOR [ B-011] (87694651) (Receptacle)
87694651 8
87694651
1 X-940_S (Receptacle) pin EN-1049 TRANSMISSION OIL YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
13 - CAB - TRANSMISSION TEMPERATURE SENSOR SOLENOID VALVES AND CONTROLS
BULKHEAD (47663157)
2 SP-1098-P-X EN-1098C TRANSMISSION BL - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
51546954_EN 28/11/2018
55.1 [55.100] / 502
X-938 - PRESSURE SWITCH (TCU) [ B-010] (87687239) (Plug)
87687239 9
87687239
14 - CAB - TRANSMISSION PRESSURE SWITCH SOLENOID VALVES AND CONTROLS
BULKHEAD (47663157)
X-939 - TRANSMISSION INPUT SPEED SENSOR [ B-014] (84062580) (Plug)
84062580 10
84062580
1 X-940_S (Receptacle) pin EN-1178 TRANSMISSION INPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
BULKHEAD (47663157)
2 SP-1098-P-X EN-1098A TRANSMISSION BL - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
3 SP-1581E-P-X EN-1581F +12V TRANSM.INPUT OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
51546954_EN 28/11/2018
55.1 [55.100] / 503

X-945 - CHASSIS GROUND 2 (GND-004) [ STUD-GND-004] (84426139) (Plug)
84426139 1
84426139
1 X-200 (Receptacle) pin 2 CH-006 GND-BOOM SOLENOID BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
- BOOM CABLE REELING VALVE CHASSIS AND ROOF
(87708145)
1 X-011 (Receptacle) pin CH-1222 GND-RH BOOM LIGHT BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
3 - BOOM WORK LIGHT CHASSIS AND ROOF
(87695564)
1 X-011 (Receptacle) pin CH-1223 GND-LH BOOM LIGHT BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
(87695564)
1 X-246 (Receptacle) pin 2 CH-1396 GND-TRAILER BRAKE BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
- TRAILER BRAKE VALVE VALVE CHASSIS AND ROOF
(84607243)
1 X-100_S (Plug) pin 5 - CH-1219 GND-AUTOMATIC BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
AUTOMATIC GREASE GREASE LUBRICATION CHASSIS AND ROOF
LUBRICATION PUM PUMP CONTROLLER
(87688719)
1 X-710 (Receptacle) pin 2 - CH-1585 GND-REAR HYDRAULIC BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
REAR HYDRAULIC VALVE VALVE CHASSIS AND ROOF
[Y-025] (47414530)
1 X-218 (Receptacle) pin 2 - CH-1611 GND-BOOM SOCKET BK - 2.0 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS-BOOM SOCKET CHASSIS AND ROOF
1 X-084 (Receptacle) pin 4 - CH-1616 GND-REAR AXLE LOAD BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
REAR AXLE LOAD SENSOR SENSOR CHASSIS AND ROOF
[S-028] (87695564)
51546954_EN 28/11/2018
55.1 [55.100] / 504
84426139 2
84426139
1 X-008 (Receptacle) pin C - CH-1185 GND-REAR AXLE BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
REAR AXLE SENSOR [B-012] SENSOR CHASSIS AND ROOF
(47564764)
1 X-015 (Receptacle) pin 1 - CH-1251 GND-LH REAR LIGHT BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS-LH REAR ROAD CHASSIS AND ROOF
LIGHT (87695564)
1 X-013 (Receptacle) pin 1 - CH-1252 GND-RH REAR LIGHT BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS-RH REAR ROAD CHASSIS AND ROOF
LIGHT (87695564)
1 X-020_S (Receptacle) pin CH-1253 GND-TRAILER BRAKE BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
2 - CHASSIS TO TRAILER ISO7638 CONNECTOR CHASSIS AND ROOF
1 X-022 (Receptacle) pin 1 - CH-1256 GND-TRAILER SOCKET BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS-TRAILER SOCKET EU CHASSIS AND ROOF
INTERC. (47604306)
1 X-956 (Receptacle) pin 2 CH-1514D GND PRESS SW. TELE BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
- PRESS. SW.TELE OUT OUT CHASSIS AND ROOF
[B-026] (82012083)
1 X-095_S (Plug) pin 2 - CH-3025 CH-3025 BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
INTERFACE PICK-UP HITCH CHASSIS AND ROOF
LED WORK (48006504)
1 X-010 (Plug) pin 2 - BACK UP CH-1217 GND-BACK UP ALARM BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
ALARM (82012083) CHASSIS AND ROOF
1 X-019 (Receptacle) pin 2 CH-1301 GND- NUMBER PLATE BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
- CHASSIS-PLATE LIGHT LIGHT CHASSIS AND ROOF
INTERC. (87708145)
84426139 3
84426139
51546954_EN 28/11/2018
55.1 [55.100] / 505

1 X-009 (Receptacle) pin C CH-1189 GND-FRONT AXLE BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
- FRONT AXLE SENSOR SENSOR CHASSIS AND ROOF
[B-013] (47564764)
1 X-015A_S (Receptacle) pin CH-1076 GND RIDE CONTROL BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
6 - BOOM FLOAT/RIDE VALV CHASSIS AND ROOF
CONTROL JUMPER
(47401066)
1 SP-1083-P-X CH-1083 GND-BOOM PROX. SW BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS AND ROOF
1 X-04B_S (Receptacle) pin 1 - CH-1215 GND-HORN BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
HORN [H-004] (87581782) CHASSIS AND ROOF
1 X-018 (Receptacle) pin 1 - CH-1250 GND-LH FRONT LIGHT BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS/LH-FRONT ROAD CHASSIS AND ROOF
84426139 4
84426139
1 X-104_S (Receptacle) pin CH-1047 GND-RH FRONT WORK BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
2 - CHASSIS-JUMPER LED LIGHT CHASSIS AND ROOF
RH FRONT WORK LED
(87708145)
1 X-047 (Plug) pin 2 - FRONT CH-1164 gnd-FRONT WASHER BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
WASHER MOTOR [M-004] MOTOR CHASSIS AND ROOF
(87691950)
1 X-117 (Plug) pin 2 - TRAILER CH-1531 GND-TRAILER BRAKE BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
BRAKE PRESSURE SW. PRESSURE SW. CHASSIS AND ROOF
(82012083)
1 SP-1600-P-X CH-1600 GND AUX. PRESS. BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
REL.SOLEN.VLV. CHASSIS AND ROOF
1 X-017 (Receptacle) pin 1 - CH-1176 GND-RH FRONT LIGHT BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS/RH-FRONT LIGHT CHASSIS AND ROOF
INTERC. (87597749)
51546954_EN 28/11/2018
55.1 [55.100] / 506

X-951 - JACK ANTENNAS [ A-006] (Plug)

PIN1 A-011-PLUG-P-T1 ANT#1 CABLE, ANTENNA - SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
47663139 1
47663139
1 X-012 (Receptacle) pin 2 CA-1026 GND-MULTIFUNCTION BK - 1.5 SHEET 08 SH08 - GROUNDING, MAIN CAB
(FRONT & [S-038] (87711803)
1 X-140/31 (Receptacle) pin 1 - CA-1595 GND-CAB POWER BK - 1.5 SHEET 08 SH08 - GROUNDING, MAIN CAB
POWER SOCKET 25A [J-005] SOCKET
(87705127)
X-954 - A/C FUSE MODULE [ F-069] (87581782) (Receptacle)
87581782 2
87581782
1 X-124 (Plug) pin 1 - CA-2009 PWR TAP-A/C UNIT FUSE RD - 6.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
(84596842)
51546954_EN 28/11/2018
55.1 [55.100] / 507
X-954A - A/C FUSE MODULE [ F-069] (87581782) (Receptacle)
87581782 3
87581782
1 X-405 (Receptacle) pin R1_30 CA-2010 A/C UNIT FUSE-FAN - RD - 6.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
- A/C RELAY MODULE [Z-405] 4TH SPEED RELAY
(84405124)
X-956 - PRESS. SW.TELE OUT [ B-026] (82012083) (Receptacle)
82012083 4
82012083
1 X-942_S (Receptacle) pin CH-2004 TELE-OUT PRESS. YE - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
BA4 - CAB - CHASSIS SWITCH amp; CUT OFF VALVES
BULKHEAD (84254835)
2 X-946 (Plug) pin 1 - CHASSIS CH-1514D GND PRESS SW. TELE BK - 1.0 SHEET 15 SH15 - (UCM) PARK BRAKE &
GROUND 2 (GND-004) OUT amp; CUT OFF VALVES
[STUD-GND-004] (84426139)
51546954_EN 28/11/2018
55.1 [55.100] / 508

X-980-1 - LLMC CUT BYPASS [ S-030] (87734169) (Plug)
87734169 1
87734169
1 X-404 (Receptacle) pin A14 CA-1536A FUSE-L M C OVERRIDE OR - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
- FUSE HOLDER [Z-404] SW THROTTLE, LOAD SENSOR
(48049606)
X-980-2 - LLMC CUT BYPASS [ S-030] (87734169) (Plug)
87734169 2
87734169
1 X-093A (Receptacle) pin CA-2222A L.M.C. OVERRIDE YE - 1.0 SHEET 16 SH16 - (UCM) STEERING, FOOT
11 - UCM3 CN3A [A-002] SW-UCM THROTTLE, LOAD SENSOR
(84130757)
51546954_EN 28/11/2018
55.1 [55.100] / 509

X-001 - CAB GROUND 2 (GND-006) [ STUD-GND-006] (84163398) (Plug)
84163398 1
84163398
1 X-006 (Plug) pin 1 - GND-UCM GB-1701 GND-UCM BK - 2.5 SHEET 08 SH08 - GROUNDING, MAIN CAB
(47365222) AND ENGINE
1 X-007 (Plug) pin 1 - GND GB-1701A GB-1701A BK - 2.5 SHEET 08 SH08 - GROUNDING, MAIN CAB
UCM (47365222) AND ENGINE
47663139 2
47663139
AND ENGINE
AND ENGINE
51546954_EN 28/11/2018
55.1 [55.100] / 510
X-005 - NUMBER PLATE LIGHT [ E-005] (82012083) (Plug)
82012083 3
82012083
1 X-019_P (Plug) pin 1 - PL-1212A + NUMBER PLATE LIGHT YE - 1.0 SHEET 21 SH21 - ROAD LIGHTS
CHASSIS-PLATE LIGHT
INTERC. (87696073)
2 X-019_P (Plug) pin 2 - PL-1301A GND- NUMBER PLATE BK - 1.0 SHEET 21 SH21 - ROAD LIGHTS
CHASSIS-PLATE LIGHT LIGHT
INTERC. (87696073)
X-006 - GND-UCM (47365222) (Plug)
47365222 4
47365222
1 X-001 (Plug) pin 1 - CAB GB-1701 GND-UCM BK - 2.5 SHEET 16 SH16 - (UCM) HYDRAULIC
GROUND 2 (GND-006) AUXILIARY AND BOOM/TELE CUT OFF
[STUD-GND-006] (84163398) VALVE
51546954_EN 28/11/2018
55.1 [55.100] / 511
X-007 - GND UCM (47365222) (Plug)
47365222 5
47365222
1 X-001 (Plug) pin 1 - CAB GB-1701A GB-1701A BK - 2.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
GROUND 2 (GND-006)
[STUD-GND-006] (84163398)
X-008 - REAR AXLE SENSOR [ B-012] (47564764) (Receptacle)
47564764 6
47564764
A X-942_S (Receptacle) pin CH-1183 UCM-REAR AXLE YE - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
AA3 - CAB - CHASSIS SENSOR SOLENOID VALVES
BULKHEAD (84254835)
B X-942_S (Receptacle) pin CH-1018 REAR AXLE SENSOR OR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
AA4 - CAB - CHASSIS SOLENOID VALVES
BULKHEAD (84254835)
C X-946 (Plug) pin 1 - CHASSIS CH-1185 GND-REAR AXLE BK - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
GROUND 4 [STUD-GND-004] SENSOR SOLENOID VALVES
(47663137)
51546954_EN 28/11/2018
55.1 [55.100] / 512
X-009 - FRONT AXLE SENSOR [ B-013] (47564764) (Receptacle)
47564764 7
47564764
A X-942_S (Receptacle) pin CH-1186 UCM-FRONT AXLE YE - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
AA5 - CAB - CHASSIS SENSOR SOLENOID VALVES
BULKHEAD (84254835)
B X-942_S (Receptacle) pin CH-1019 FRONT AXLE SENSOR OR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
AA6 - CAB - CHASSIS SOLENOID VALVES
BULKHEAD (84254835)
C X-947 (Plug) pin 1 - CHASSIS CH-1189 GND-FRONT AXLE BK - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
GROUND 1 [STUD-GND-003] SENSOR SOLENOID VALVES
(47663693)
X-011_P - BOOM WORK LIGHT (87694110) (Plug)
87694110 8
87694110
1 X-011A (Receptacle) pin 2 BL-1220A LEFT BOOM LIGHT YE - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
(82012083)
2 X-011B (Receptacle) pin 2 BL-1220B RIGHT BOOM LIGHT YE - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
(82012083)
3 X-011B (Receptacle) pin 1 BL-1222 GND RIGHT BOOM LIGHT BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
(82012083)
4 X-011A (Receptacle) pin 1 BL-1223 GND LEFT BOOM LIGHT BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
(82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 513
X-011_S - BOOM WORK LIGHT (87695564) (Receptacle)
87695564 9
87695564
1 SP-1220-P-X CH-1220A LH BOOM LIGHT-SW YE - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
2 SP-1220-P-X CH-1220B RIGHT-HAND BOOM YE - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
LIGHT-SW SOCKET, TRAILER SOCKET
3 X-945 (Plug) pin 1 - CHASSIS CH-1222 GND-RH BOOM LIGHT BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
GROUND 3 [STUD-GND-004] SOCKET, TRAILER SOCKET
(47663137)
4 X-945 (Plug) pin 1 - CHASSIS CH-1223 GND-LH BOOM LIGHT BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
(47663137)
X-019_P - CHASSIS-PLATE LIGHT INTERC. (87696073) (Plug)
87696073 10
87696073
1 X-005 (Plug) pin 1 - NUMBER PL-1212A + NUMBER PLATE LIGHT YE - 1.0 SHEET 21 SH21 - ROAD LIGHTS
PLATE LIGHT [E-005]
(82012083)
2 X-005 (Plug) pin 2 - NUMBER PL-1301A GND- NUMBER PLATE BK - 1.0 SHEET 21 SH21 - ROAD LIGHTS
PLATE LIGHT [E-005] LIGHT
(82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 514
X-019_S - CHASSIS-PLATE LIGHT INTERC. (87708145) (Receptacle)
87708145 11
87708145
1 SP-044-P-X CH-1212 + NUMBER PLATE LIGHT YE - 1.0 SHEET 21 SH21 - ROAD LIGHTS
2 X-946 (Plug) pin 1 - CHASSIS CH-1301 GND- NUMBER PLATE BK - 1.0 SHEET 21 SH21 - ROAD LIGHTS
GROUND 4 [STUD-GND-004] LIGHT
(47663137)
X-020_P - TRAILER BRAKE JUMPER TO CHASSIS (87696073) (Plug)
87696073 12
87696073
1 X-103 (Receptacle) pin 5 - TB-2003 TRAILER BRAKE ISO7638 YE - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
TRAILER BRAKE (87332093) CONNECTOR
2 X-103 (Receptacle) pin 3 - TB-1253 GND-TRAILER BRAKE BK - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
TRAILER BRAKE (87332093) ISO7638 CONNECTOR
X-020_S - CHASSIS TO TRAILER BRAKE JUMPER (87708145) (Receptacle)
87708145 13
87708145
51546954_EN 28/11/2018
55.1 [55.100] / 515

1 X-943_S (Receptacle) pin B2 CH-2003 TRAILER BRAKE ISO7638 YE - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
- CAB - CHASSIS BULKHEAD CONNECTOR
(84551847)
2 X-946 (Plug) pin 1 - CHASSIS CH-1253 GND-TRAILER BRAKE BK - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
GROUND 4 [STUD-GND-004] ISO7638 CONNECTOR
(47663137)
X-021_P - BOOM FLOAT/RIDE CONTROL JUMPER (87694110) (Plug)
87694110 14
87694110
1 SP-1075B-P-X BJ-1075B UCM-BOOM FLOAT/RIDE WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
VALVE
2 Not Used
3 Not Used
4 SP-1076-P-X BJ-1076 BOOM FLOAT/RIDE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
VALVE RETURN
X-021_S - BOOM FLOAT/RIDE CONTROL JUMPER (87695564) (Receptacle)
87695564 15
87695564
1 X-942_S (Receptacle) pin CH-1075B UCM-BOOM FLOAT/RIDE WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
AB1 - CAB - CHASSIS VALVE
BULKHEAD (84254835)
2 Not Used
3 Not Used
4 X-942_S (Receptacle) pin CH-1076 BOOM FLOAT/RIDE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
BC6 - CAB - CHASSIS VALVE RETURN
BULKHEAD (84254835)
51546954_EN 28/11/2018
55.1 [55.100] / 516
X-031_P - CAB - ROOF INTERCONNECT (84165870) (Plug)
84165870 16
84165870
1 X-043-2 (Receptacle) pin RC-1155 RADIO-RH SPEAKER BK - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
1 - RH SPEAKER [H-001] AND CIGAR LIGHTER
(87691425)
2 X-043-1 (Plug) pin 1 - RH RC-1156 RADIO-RH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
3 X-036 (Receptacle) pin 3 RC-1160 (31b) ROOF WIPER WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
[M-005] (87688719)
4 X-036 (Receptacle) pin 2 RC-1162 (53) ROOF WIPER OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
[M-005] (87688719)
5 Not Used
6 SP-1043-P-X RC-1043 RIGHT-HAND FRONT VT - 2.5 SHEET 22 SH22 - WORK LIGHTS, DOME
7 SP-1045-P-X RC-1045 REAR WORK LIGHT VT - 2.5 SHEET 22 SH22 - WORK LIGHTS, DOME
8 X-044-2 (Receptacle) pin RC-1157 RADIO-LH SPEAKER BK - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
1 - LH SPEAKER [H-002] AND CIGAR LIGHTER
(87691425)
9 X-044-1 (Plug) pin 1 - LH RC-1158 RADIO-LH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
10 X-039 (Receptacle) pin 5 RC-1035 (PARCKING) REAR OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- REAR WIPER MOTOR WIPER MOTOR (WIPER & amp; WASHER)
[M-003] (87688719)
11 X-039 (Receptacle) pin 2 RC-1166 (PWR) REAR WIPER WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- REAR WIPER MOTOR MOTOR (WIPER & amp; WASHER)
[M-003] (87688719)
12 Not Used
13 X-040A (Receptacle) pin RC-1153 DOME LAMP RD - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
1 - DOME LAMP [E-006] LAMP AND BEACON LAMP
(87691425)
14 X-035 (Receptacle) pin 1 - RC-1150 BEACON LIGHT- SW WH - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
ROTATING BEACON [E-017] LAMP AND BEACON LAMP
(87691950)
15 X-036 (Receptacle) pin 5 RC-1034 (53a) ROOF WIPER OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
[M-005] (87688719)
51546954_EN 28/11/2018
55.1 [55.100] / 517
X-031_S - CAB - ROOF INTERCONNECT (87691927) (Receptacle)
87691927 17
87691927
1 X-055 (Receptacle) pin 3 - CA-1155 RADIO-RH SPEAKER BR - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
2 X-055 (Receptacle) pin 4 - CA-1156 RADIO-RH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
3 X-073 (Receptacle) pin 4 CA-1160 ROOF WIPER - SW WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- ROOF WIPER SWITCH (WIPER & amp; WASHER)
[S-006] (84819781)
4 X-073 (Receptacle) pin 5 CA-1162 ROOF WIPER - SW BR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- ROOF WIPER SWITCH (WIPER & amp; WASHER)
[S-006] (84819781)
5 Not Used
6 X-070 (Receptacle) pin 6 CA-1043 RIGHT-HAND FRONT GY - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
- FRONT WORK LIGHT WORK LIGHT LAMP AND BEACON LAMP
SWITCH [S-010] (84819781)
7 X-071 (Receptacle) pin 6 - CA-1045 REAR WORK GY - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
REAR WORKLIGHT SWITCH LIGHTS-SWITCH LAMP AND BEACON LAMP
[S-005] (84819781)
8 X-055 (Receptacle) pin 5 - CA-1157 RADIO-LH SPEAKER BK - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
9 X-055 (Receptacle) pin 6 - CA-1158 RADIO-LH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
10 SP-1030-P-X CA-1030A + REAR WIPER MOTOR YE - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
11 X-034 (Receptacle) pin CA-1166 TIMER-REAR WIPER BR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
1 - TIMER CIRCUIT FOR MOTOR (WIPER & amp; WASHER)
FRONT AND REAR [A-009]
(87733594)
12 Not Used
13 SP-1059-P-X CA-1059A FUSE-DOME LAMP WH - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
14 X-072 (Receptacle) pin 3 - CA-1150 BEACON LIGHT- SW YE - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
BEACON LIGHT SWITCH LAMP AND BEACON LAMP
[S-003] (84819781)
15 SP-1079-P-X CA-1079A FUSE-ROOF WIPER BR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
51546954_EN 28/11/2018
55.1 [55.100] / 518
X-032_E - ECM FLASHING ONLY FOR PROTO (87696093) (Receptacle)
87696093 18
87696093
1 X-911 (Receptacle) pin 71 - EN-5421 CAN-H#1 YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) UNIT
2 X-911 (Receptacle) pin 95 - EN-5422 CAN-L#1 GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) UNIT
X-033_E - CONTROLLER NETWORK CC (87696093) (Receptacle)
87696093 19
87696093
1 SP-211-P-X DX-5424 CAN-H YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
EMISSION CONTROL
X-033_P - CAB ROOF-LH FRONT WORK LED LIGHT (87687244) (Receptacle)
87687244 20
87687244
51546954_EN 28/11/2018
55.1 [55.100] / 519

1 SP-1043A-P-X RJ-1043B + LH FRONT WORK & GY - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
2 SP-1148-P-X RJ-1148 GND-FRONT WORK LED BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
X-033_S - CAB ROOF-LH FRONT WORK LIGHT (82012083) (Plug)
82012083 21
82012083
1 SP-1043-P-X RC-1043B + RIGHT-HAND FRONT VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
2 X-079 (Plug) pin 1 - ROOF RC-1148 GND-FRONT WORK LED BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND 2 (84140737) LIGHT (CAB) LAMP AND BEACON LAMP
X-04A_S - HORN [ H-004] (87581782) (Receptacle)
87581782 22
87581782
1 X-943_S (Receptacle) pin D1 CH-1214 HORN-RELAY OR - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
- CAB - CHASSIS BULKHEAD AND CIGAR LIGHTER
(84551847)
51546954_EN 28/11/2018
55.1 [55.100] / 520
X-04B_S - HORN [ H-004] (87581782) (Receptacle)
87581782 23
87581782
1 X-947 (Plug) pin 1 - CHASSIS CH-1215 GND-HORN BK - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
GROUND 1 [STUD-GND-003] AND CIGAR LIGHTER
(47663693)
X-095_P - INTERFACE PICK-UP HITCH LED WORK (48077530) (Receptacle)
48077530 24
48077530
1 X-074 (Receptacle) pin PH-2036 REAR LED WORK WH - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
2 - PICK-UP HITCH LED LIGHTS LAMP AND BEACON LAMP
(82012083)
2 X-074 (Receptacle) pin PH-3025 REAR LED WORK BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
1 - PICK-UP HITCH LED LIGHTS GND LAMP AND BEACON LAMP
(82012083)
X-095_S - INTERFACE PICK-UP HITCH LED WORK (48006504) (Plug)

1 X-942_S (Receptacle) pin CH-2036 REAR LED WORK WH - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
BC8 - CAB - CHASSIS LIGHTS LAMP AND BEACON LAMP
BULKHEAD (84254835)
2 X-946 (Plug) pin 1 - CHASSIS CH-3025 GND PICK-UP HITCH LED BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND 4 [STUD-GND-004] WORK LIGHT LAMP AND BEACON LAMP
(47663137)
51546954_EN 28/11/2018
55.1 [55.100] / 521
X-100_P - AUTOMATIC GREASE LUBRICATION (87691924) (Receptacle)
87691924 25
87691924
1 A-025-PLUG-P-+15 WIRE1688 WIRE1688 SHEET 31 SH31 - AUTOMATIC GREASE
LUBRICATION
2 A-025-PLUG-P-GND WIRE1689 WIRE1689 SHEET 31 SH31 - AUTOMATIC GREASE
LUBRICATION
3 A-025-PLUG-P-GREEN WIRE1685 WIRE1685 SHEET 31 SH31 - AUTOMATIC GREASE
LIGHT LUBRICATION
4 A-025-PLUG-P-INPUT WIRE1686 WIRE1686 SHEET 31 SH31 - AUTOMATIC GREASE
LUBRICATION
5 A-025-PLUG-P-RED LIGHT WIRE1687 WIRE1687 SHEET 31 SH31 - AUTOMATIC GREASE
LUBRICATION
X-100_S - AUTOMATIC GREASE LUBRICATION (87688719) (Plug)
87688719 26
87688719
1 X-943_S (Receptacle) pin C2 CH-1621D + 15 AUTOMATIC RD - 1.0 SHEET 31 SH31 - AUTOMATIC GREASE
(84551847)
2 X-945 (Plug) pin 1 - CHASSIS CH-1219 GND-AUTOMATIC BK - 1.0 SHEET 31 SH31 - AUTOMATIC GREASE
GROUND 3 [STUD-GND-004] GREASE LUBRICATION LUBRICATION
(47663137) PUMP CONTROLLER
3 X-943_S (Receptacle) pin C5 CH-1622 GREEN LIGHT RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
- CAB - CHASSIS BULKHEAD AUTOMATIC GREASE LUBRICATION
4 X-943_S (Receptacle) pin C6 CH-1623 INPUT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
(84551847)
5 X-943_S (Receptacle) pin C7 CH-1624 RED LIGHT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
(84551847)
51546954_EN 28/11/2018
55.1 [55.100] / 522
X-101_P - FRONT AUX. PRESS. RELEASE EXTERN (87695567) (Receptacle)
87695567 27
87695567
1 X-099 (Plug) pin 2 - FRONT AJ-1597 FRONT AUX PRESS. YE - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
AUX. PRESS. RELEASE RELEASE SW. (ON) AUXILIARY AND BOOM/TELE CUT OFF
EXTERN [S-041] (84062580) VALVE
2 X-099 (Plug) pin 1 - FRONT AJ-1537 +5V SENSOR SUPPLY PK - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
AUX. PRESS. RELEASE (5VREF3) AUXILIARY AND BOOM/TELE CUT OFF
EXTERN [S-041] (84062580) VALVE
X-101_S - FRONT AUX. PRESS. RELEASE EXTERN (87708145) (Plug)
87708145 28
87708145
1 X-942_S (Receptacle) pin CH-1597 FRONT AUX PRESS. YE - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
BD6 - CAB - CHASSIS RELEASE SW. (ON) AUXILIARY AND BOOM/TELE CUT OFF
BULKHEAD (84254835) VALVE
2 SP-2102B-P-X CH-2102 +5V SENSOR SUPPLY PK - 0.5 SHEET 16 SH16 - (UCM) HYDRAULIC
(5VREF3) AUXILIARY AND BOOM/TELE CUT OFF
VALVE
51546954_EN 28/11/2018
55.1 [55.100] / 523
X-104_P - CHASSIS-LIGHTS JUMPER INTERC. (87695567) (Plug)
87695567 29
87695567
86500035 30
86500035
1 SP-1041-P-X FL-1038 RIGHT-HAND FRONT GY - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
86500035 31
86500035
1 SP-1047-P-X FL-1047B GND RIGHT-HAND BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
LIGHT
51546954_EN 28/11/2018
55.1 [55.100] / 524
X-104_S - CHASSIS-JUMPER RH FRONT WORK LED (87708145) (Receptacle)
87708145 32
87708145
1 X-942_S (Receptacle) pin CH-1038 RIGHT-HAND FRONT GY - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
BC1 - CAB - CHASSIS WORK LED LIGHT LAMP AND BEACON LAMP
BULKHEAD (84254835)
2 X-947 (Plug) pin 1 - CHASSIS CH-1047 GND-RH FRONT WORK BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND 1 [STUD-GND-003] LED LIGHT LAMP AND BEACON LAMP
(47663693)
X-108_P - CONNECTOR ENGINE - COOLING FAN (5801939122) (Plug)
5801939122 33
5801939122
1 X-941_S (Receptacle) pin A8 EN-1190 UCM-COOLING FAN#1 YE - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
- CAB - ENGINE BULKHEAD ON/OFF RELAY COOLING FAN & amp; RELAYS )
(84254836)
2 X-941_S (Receptacle) pin B1 EN-1191 UCM-COOLING FAN#1 BR - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
- CAB - ENGINE BULKHEAD REVERSE RELAY COOLING FAN & amp; RELAYS )
(84254836)
3 Not Used
4 X-424 (Receptacle) pin 34 - EN-1105E ENABLE A/C CLUTCH WH - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
PDU CONNECTOR [Z-001] COOLING FAN & amp; RELAYS )
(47810763)
5 Not Used
6 X-941_S (Receptacle) pin A4 EN-2017 UCM-COOLING FAN#2 YE - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
- CAB - ENGINE BULKHEAD ON/OFF RELAY COOLING FAN & amp; RELAYS )
(84254836)
7 X-941_S (Receptacle) pin B3 EN-1202 UCM-COOLING FAN#2 BR - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
- CAB - ENGINE BULKHEAD REVERSE RELAY COOLING FAN & amp; RELAYS )
(84254836)
51546954_EN 28/11/2018
55.1 [55.100] / 525
X-108_S - CONNECTOR ENGINE - COOLING FAN (84152563) (Receptacle)
84152563 34
84152563
(5801926231)
2 X-245 (Receptacle) pin EC-1191 UCM-COOLING FAN#1 BR - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
(5801926231)
3 Not Used
4 X-245 (Receptacle) pin EC-1105E ENABLE A/C CLUTCH WH - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
16 - COOLING FAN COOLING FAN & amp; RELAYS )
(5801926231)
5 Not Used
(5801926231)
7 X-245 (Receptacle) pin EC-1202 UCM-COOLING FAN#2 BR - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
(5801926231)
X-10_P - BACK-UP ALARM [ H-VIRT-001] (87708145) (Receptacle)
87708145 35
87708145
1 X-10_S (Receptacle) pin BK-1232 BACKUP ALARM SIGNAL GN - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
OPERATING MACHINE
(87687244)
2 X-10_S (Receptacle) pin BK-1217 GND-BACK UP ALARM BK - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
OPERATING MACHINE
(87687244)
51546954_EN 28/11/2018
55.1 [55.100] / 526
X-10_S - BACKUP ALARM OPERATING MACHINE (87687244) (Receptacle)
87687244 36
87687244
1 X-10_P (Receptacle) pin BK-1232 BACKUP ALARM SIGNAL GN - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
[H-VIRT-001] (87708145)
2 X-10_P (Receptacle) pin BK-1217 GND-BACK UP ALARM BK - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
[H-VIRT-001] (87708145)
87581782 37
87581782
1 X-117_P (Receptacle) pin 1 - BP-1530 RAILER BRAKE WH - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
SW. (87687244)
51546954_EN 28/11/2018
55.1 [55.100] / 527
87581782 38
87581782
1 X-117_P (Receptacle) pin 2 - BP-1531 RAILER BRAKE BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
SW. (87687244)
X-117_P - TRAILER BRAKE PRESSURE SW. (87687244) (Receptacle)
87687244 39
87687244
1 X-117B.1 (Receptacle) pin 1 - BP-1530 RAILER BRAKE WH - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
SW [B-022] (87581782)
2 X-117B.2 (Receptacle) pin 1 - BP-1531 RAILER BRAKE BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
SW [B-022] (87581782)
51546954_EN 28/11/2018
55.1 [55.100] / 528
X-117_S - TRAILER BRAKE PRESSURE SW. (82012083) (Plug)
82012083 40
82012083
1 X-942_S (Receptacle) pin CH-1530 RAILER BRAKE BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
AD3 - CAB - CHASSIS PRESSURE SW. -ADIC CLUSTER
BULKHEAD (84254835)
2 X-948 (Plug) pin 1 - CHASSIS CH-1531 GND-TRAILER BRAKE BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
GROUND 2 (47663693) PRESSURE SW. CLUSTER
X-138.R - RESISTOR [ R-005] (87696093) (Receptacle)
87696093 41
87696093
1 X-943_S (Receptacle) pin D3 CH-1084 + RESISTOR OR - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
(84551847)
2 X-138 (Receptacle) pin B - CH-1084A RESISTOR- BOOM RETR. OR - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
BOOM RETRACTED PROX. PROX. SW
SWITCH [B-015] (84074635)
51546954_EN 28/11/2018
55.1 [55.100] / 529
X-140/30 - POWER SOCKET [ J-005] (87705127) (Receptacle)
87705127 42
87705127
1 X-401 (Receptacle) pin A5 CA-1044B + CAB POWER SOCKET WH - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
(48049606)
X-140/31 - POWER SOCKET 25A [ J-005] (87705127) (Receptacle)
87705127 43
87705127
1 X-952 (Plug) pin 1 - CAB CA-1595 GND-CAB POWER BK - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
GROUND 1 (GND-005) SOCKET AND CIGAR LIGHTER
[STD-GND-005] (47663139)
X-200_P - BOOM CABLE REELING (87696073) (Plug)
87696073 44
87696073
51546954_EN 28/11/2018
55.1 [55.100] / 530

1 X-202-1 (Receptacle) pin 1 BS-005 BOOM SOCKET REELING WH - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
- BOOM SOCKET REELING AND PRESSURE SWITCH
[J-002] (87581782)
2 X-202-2 (Receptacle) pin 1 BS-006 BOOM SOCKET REELING BK - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
[J-002] (87581782)
X-200_S - BOOM CABLE REELING (87708145) (Receptacle)
87708145 45
87708145
1 X-943_S (Receptacle) pin B7 CH-005 5TH FRONT HYDR WH - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
- CAB - CHASSIS BULKHEAD AUX-BOOM SOCKET AND PRESSURE SWITCH
(84551847) REELING
2 X-945 (Plug) pin 1 - CHASSIS CH-006 GND-BOOM SOLENOID BK - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
GROUND 3 [STUD-GND-004] VALVE AND PRESSURE SWITCH
(47663137)
X-218_P - CHASSIS-BOOM SOCKET INTERCON. (84190315) (Plug)
84190315 46
84190315
1 X-218A (Receptacle) pin 1 BS-001 BOOM SOCKET WH - 2.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
(87581782)
2 X-218B (Receptacle) pin 1 BS-002 BOOM SOCKET BK - 2.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
(87581782)
51546954_EN 28/11/2018
55.1 [55.100] / 531
X-218_S - CHASSIS-BOOM SOCKET INTERCON. (87710849) (Receptacle)
87710849 47
87710849
1 X-942_S (Receptacle) pin CH-1610 BOOM SOCKET- SWITCH WH - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
AD1 - CAB - CHASSIS SOCKET, TRAILER SOCKET
BULKHEAD (84254835)
2 X-945 (Plug) pin 1 - CHASSIS CH-1611 GND-BOOM SOCKET BK - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
(47663137)
X-422_P - ENG.H. / FUEL PREF.HEATER INTERC (87686736) (Plug)
87686736 48
87686736
A X-429 (Receptacle) pin A CS-6005A CS-6005A RD - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(87679438)
B X-430 (Receptacle) pin A CS-6005B CS-6005B RD - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(87679438)
51546954_EN 28/11/2018
55.1 [55.100] / 532
X-422_S - ENG.H. / FUEL PREF.HEATER INTERC (87679438) (Plug)
87679438 49
87679438
A X-424 (Receptacle) pin 28 - EN-6005A PWR FUEL PREFILTER RD - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
PDU CONNECTOR [Z-001] HEATER UNIT
(47810763)
B X-424 (Receptacle) pin 42 - EN-6005B FUEL FILTER HEATER RD - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(47810763)
X-716_P - AUX. PRESS RELEASE (84122359) (Plug)
84122359 50
84122359
1 X-718 (Receptacle) pin JP-1598 HYD. CONTR.-AUX BL - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
1 - AUX PRESS REL. PRESS REL. S.V.A AUXILIARY AND BOOM/TELE CUT OFF
SOLEN.VALVE A [Y-026] VALVE
(87708145)
2 - AUX PRESS REL. PRESS REL. S.V.A AUXILIARY AND BOOM/TELE CUT OFF
SOLEN.VALVE A [Y-026] VALVE
(87708145)
1 - AUX PRESS REL. PRESS REL. S.V.B AUXILIARY AND BOOM/TELE CUT OFF
SOLEN.VALVE B [Y-027] VALVE
(87708145)
2 - AUX PRESS REL. PRESS REL. S.V.B AUXILIARY AND BOOM/TELE CUT OFF
SOLEN.VALVE B [Y-027] VALVE
(87708145)
51546954_EN 28/11/2018
55.1 [55.100] / 533
X-716_S - AUX. PRESS RELEASE (87695564) (Receptacle)
87695564 51
87695564
1 X-942_S (Receptacle) pin CH-1598 HYD. CONTR.-AUX YE - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
BD2 - CAB - CHASSIS PRESS REL. S.V.A AUXILIARY AND BOOM/TELE CUT OFF
2 SP-1600-P-X CH-1600 HYD. CONTR.-AUX BL - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
PRESS REL. S.V.A AUXILIARY AND BOOM/TELE CUT OFF
VALVE
3 X-942_S (Receptacle) pin CH-1599 HYD. CONTR.-AUX YE - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
BD3 - CAB - CHASSIS PRESS REL. S.V.B AUXILIARY AND BOOM/TELE CUT OFF
4 SP-1600-P-X CH-1601 HYD. CONTR.-AUX BL - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
PRESS REL. S.V.B AUXILIARY AND BOOM/TELE CUT OFF
VALVE
87421341 52
87421341
1 X-803_2 (Plug) pin 1 - O_P_SVL22_I INJECTOR 2, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTOR (CYL.2) PIN 2 CYL.2
[Y-042] (47988479)
INJECTOR (CYL.2) PIN 1 2; CYL. 2
[Y-042] (47988479)
3 X-802_1 (Plug) pin 1 - O_P_SVL11_I INJECTOR 1, BANK 1, 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTOR (CYL.1) PIN 1 CYL.: CYL. 1.
[Y-041] (47988479)
[Y-041] (47988479)
51546954_EN 28/11/2018
55.1 [55.100] / 534
84131530 53
84131530
1 X-912 (Plug) pin 02 - ECU O_P_SVL22 INJECTOR 2, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 CYL.2
384)
CORE ENGINE (1 928 405 2; CYL. 2
384)
3 X-912 (Plug) pin 73 - ECU O_P_SVL11 INJECTOR 1, BANK 1, 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 CYL.: CYL. 1.
384)
CORE ENGINE (1 928 405 1; CYL.1
384)
87421341 54
87421341
[Y-044] (47988479)
2 X-805_1 (Plug) pin 1 - O_P_SVL12_I INJECTOR 2 BANK 1; 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTOR (CYL.4) PIN 1 CYL: CYL 4
[Y-044] (47988479)
[Y-043] (47988479)
4 X-804_2 (Plug) pin 1 - O_P_SVL21_I INJECTOR1, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTOR (CYL.3) PIN 2 CYL. 3
[Y-043] (47988479)
51546954_EN 28/11/2018
55.1 [55.100] / 535
84131530 55
84131530
384)
2 X-912 (Plug) pin 74 - ECU O_P_SVL12 INJECTOR 2 BANK 1; 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 CYL: CYL 4
384)
384)
4 X-912 (Plug) pin 01 - ECU O_P_SVL21 INJECTOR1, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 CYL. 3
384)
47988479 56
47988479
1 X-800_P (Plug) pin 3 - O_P_SVL11_I INJECTOR 1, BANK 1, 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTORS CYL 1 & 2 CYL.: CYL. 1.
(87421341)
51546954_EN 28/11/2018
55.1 [55.100] / 536
47988479 57
47988479
(87421341)
47988479 58
47988479
INJECTORS CYL 1 & 2 2; CYL. 2
(87421341)
47988479 59
47988479
51546954_EN 28/11/2018
55.1 [55.100] / 537

1 X-800_P (Plug) pin 1 - O_P_SVL22_I INJECTOR 2, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTORS CYL 1 & 2 CYL.2
(87421341)
47988479 60
47988479
(87421341)
47988479 61
47988479
1 X-801_P (Plug) pin 4 - O_P_SVL21_I INJECTOR1, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTORS CYL 3 & 4 CYL. 3
(87421341)
51546954_EN 28/11/2018
55.1 [55.100] / 538
47988479 62
47988479
1 X-801_P (Plug) pin 2 - O_P_SVL12_I INJECTOR 2 BANK 1; 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INJECTORS CYL 3 & 4 CYL: CYL 4
(87421341)
47988479 63
47988479
(87421341)
X-900_P - PLUG C (47706134) (Plug)
47706134 64
47706134
51546954_EN 28/11/2018
55.1 [55.100] / 539

1 Not Used
2 X-814 (Receptacle) pin 2 - GND GROUND - - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(5802051303)
3 X-814 (Receptacle) pin 1 - V_V_BATT +12 V - - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(5802051303)
4 Not Used
5 SP-0193-P-X B_D_CANL2 CONTROLLER AREA - - 0.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
NETWORK L 2 UNIT
6 SP-0194-P-X B_D_CANH2 CONTROLLER AREA - - 0.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
NETWORK H 2 UNIT
X-900_S - PLUG C (84152563) (Receptacle)
84152563 65
84152563
1 Not Used
2 SP-2021-P-X EN-2021B GND EXHAUST BK - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
3 X-424 (Receptacle) pin 29 - EN-9270A 12V EXHAUST OR - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(47810763)
4 Not Used
5 X-901_P (Plug) pin 11 EN-5420Y CAN-L DENOX SENSOR GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
6 X-901_P (Plug) pin 8 EN-5420X CAN-H DENOX SENSOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
X-901_P - ENGINE TO DENOX INTERCONNECT (47662794) (Plug)
47662794 66
47662794
51546954_EN 28/11/2018
55.1 [55.100] / 540

1 X-424 (Receptacle) pin 15 - EN-9277A POWER DENOX SENSOR OR - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(47810763)
2 X-911 (Receptacle) pin 10 - EN-9250D COMMON (W4) BL - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) UNIT
3 X-941_S (Receptacle) pin C6 EN-1529A FUEL LEVEL BL - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- CAB - ENGINE BULKHEAD SENSOR-ADIC(GND) CLUSTER
(84254836)
4 X-911 (Receptacle) pin 68 - EN-9245A SCR PRESSURE PK - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) SENSOR UNIT
5 X-911 (Receptacle) pin 7 - EN-9285A SCR PRESSURE YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) SENSOR UNIT
6 X-941_S (Receptacle) pin C5 EN-1224 FUEL LEVEL VT - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- CAB - ENGINE BULKHEAD SENSOR-ADIC CLUSTER
(84254836)
7 X-911 (Receptacle) pin 85 - EN-9309A SCR REVERTING VALVW YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) SIGNAL UNIT
8 X-900_S (Receptacle) pin 6 - EN-5420X CAN-H DENOX SENSOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
9 X-911 (Receptacle) pin 16 - EN-9254A DIESEL OXIDATION YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) CATALYST UPSTREAM UNIT
10 X-911 (Receptacle) pin 32 - EN-9249A SCR UPSTREAM YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) UNIT
11 X-900_S (Receptacle) pin 5 - EN-5420Y CAN-L DENOX SENSOR GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
12 X-911 (Receptacle) pin 9 - EN-9251A SCR DOWNSTREAM YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) UNIT
13 X-911 (Receptacle) pin 96 - EN-9262A DOSING MODULE GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
14 X-911 (Receptacle) pin 72 - EN-9244A SCR HEATING VALVE YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) UNIT
15 X-911 (Receptacle) pin 84 - EN-9307A SCR PUMP MOTOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
16 X-911 (Receptacle) pin 23 - EN-9261A DOSING MODULE SIGN. YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) UNIT
17 X-911 (Receptacle) pin 50 - EN-9250F COMMON IGN. GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) UNIT
18 X-911 (Receptacle) pin 89 - EN-9308A SCR PUMP MOTOR SIG GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) UNIT
19 SP-2021-P-X EN-2021A DENOX GROUND BK - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
20 X-911 (Receptacle) pin 39 - EN-9247B COMMON BK - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) UNIT
21 SP-2021-P-X EN-2021 DENOX GROUND BK - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
X-901_S - ENGINE TO DENOX INTERCONNECT (47554344) (Receptacle)
47554344 67
47554344
1 SP-201-P-X DX-9277C POWER DENOX SENSOR OR - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
2 SP-9250-P-X DX-9250C COMMON (W4) BL - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 541

3 X-423 (Receptacle) pin 2 DX-1225 DX-1225 BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- FUEL LEVEL SENSOR CLUSTER
[S-031] (82012083)
4 X-915 (Receptacle) pin DX-9245 SCR PRESSURE PK - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(84152570)
5 X-915 (Receptacle) pin DX-9285 SCR PRESSURE YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(84152570)
6 X-423 (Receptacle) pin 1 DX-1224 DX-1224 VT - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- FUEL LEVEL SENSOR CLUSTER
[S-031] (82012083)
7 X-915 (Receptacle) pin DX-9309 SCR REVERTING VALVW YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(84152570)
8 SP-211-P-X DX-5420X CAN-H DENOX SENSOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
9 X-886 (Receptacle) pin 1 - DX-9254 DIESEL OXIDATION YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
DOC UPSTREAM EXHAUST CATALYST UPSTREAM UNIT
GAS TEMPERA [B-003]
(87709793)
10 X-905 (Receptacle) pin 1 - DX-9249 SCR UPSTREAM YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
SCR UPSTREAM EXHAUST UNIT
GAS TEMPERA [B-001]
(84532147)
11 SP-212-P-X DX-5420Y CAN-L DENOX SENSOR GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
12 X-906 (Receptacle) pin DX-9251 SCR DOWNSTREAM YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
1 - SCR DOWNSTREAM UNIT
EXHAUST GAS TEMPE
[B-002] (84532147)
13 X-904 (Receptacle) pin 2 DX-9262 DOSING MODULE GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- DEF DOSING MODULE SIGNAL UNIT
[Y-030] (87709798)
14 X-903 (Receptacle) pin 3 - DX-9244 SCR HEATING VALVE YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ADBLUE HEATING CONTROL UNIT
VALVE [Y-029] (84146685)
15 X-915 (Receptacle) pin DX-9307 SCR PUMP MOTOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(84152570)
16 X-904 (Receptacle) pin 1 DX-9261 DOSING MODULE SIGN. YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- DEF DOSING MODULE UNIT
[Y-030] (87709798)
17 SP-9250A-P-X DX-9250E COMMON IGN. BL - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
18 X-915 (Receptacle) pin DX-9308 SCR PUMP MOTOR SIG GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(84152570)
19 SP-2021D-P-X DX-2021A DENOX GROUND BK - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
20 X-915 (Receptacle) pin DX-9247A COMMON BK - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(84152570)
21 SP-2021B-P-X DX-2021 DENOX GROUND BK - 2.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 542
X-940_P - CAB - TRANSMISSION BULKHEAD (47663154) (Plug)
47663154 68
47663154
UNIT [A-007] (47715498) LOW VALVE COMMAND
2 X-089 (Receptacle) pin 12 - CA-1999 PULSE WIDTH GY - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
UNIT [A-007] (47715498) LOW VALVE CURRENT
FEEDBACK
UNIT [A-007] (47715498) HIGH VALVE COMMAND
UNIT [A-007] (47715498) HIGH VALVE CURRENT
FEEDBACK
UNIT [A-007] (47715498) VALVE COMMAND
UNIT [A-007] (47715498) VALVE CURRENT
FEEDBACK
UNIT [A-007] (47715498) VALVE COMMAND
UNIT [A-007] (47715498) VALVE CURRENT
FEEDBACK
UNIT [A-007] (47715498)
UNIT [A-007] (47715498)
11 SP-1178-P-X CA-1178 TRANSMISSION INPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
12 X-089 (Receptacle) pin 17 - CA-1098 TRASMISSION SENSOR BL - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION CONTROL GROUND SOLENOID VALVES AND CONTROLS
UNIT [A-007] (47715498)
13 X-089 (Receptacle) pin 43 - CA-1049 TRANSMISSION OIL YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION CONTROL TEMPERATURE SENSOR SOLENOID VALVES AND CONTROLS
UNIT [A-007] (47715498)
14 X-089 (Receptacle) pin 44 - CA-1040 TRANSMISSION OIL YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION CONTROL PRESSURE SWITCH SOLENOID VALVES AND CONTROLS
UNIT [A-007] (47715498)
15 X-089 (Receptacle) pin 25 - CA-1179 TRANSMISSION OUTPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION CONTROL SPEED SOLENOID VALVES AND CONTROLS
UNIT [A-007] (47715498)
16 X-089 (Receptacle) pin 1 - CA-1583 +30 TRANSMISSION RD - 0.5 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION CONTROL TRAX SOLENOID VALVES AND CONTROLS
UNIT [A-007] (47715498)
17 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 543

18 X-089 (Receptacle) pin 29 - CA-2021C TRAX GROUND (TCU) BK - 2.0 SHEET 19 SH19 - (TCU) TRANSMISSION
UNIT [A-007] (47715498)
19 Not Used
20 SP-1581-P-X CA-1581E FUSE-TCU OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
X-940_S - CAB - TRANSMISSION BULKHEAD (47663157) (Receptacle)
47663157 69
47663157
(FWD-LOW) [Y-004] LOW VALVE COMMAND
(47414530)
(FWD-LOW) [Y-004] LOW VALVE CURRENT
(47414530) FEEDBACK
(FWD-HIGH) [Y-005] HIGH VALVE COMMAND
(47414530)
(FWD-HIGH) [Y-005] HIGH VALVE CURRENT
(47414530) FEEDBACK
FEEDBACK
- Kprop SOLENOID VALVE MODULATED KPROP SOLENOID VALVES AND CONTROLS
- Kprop SOLENOID VALVE MODULATED KPROP SOLENOID VALVES AND CONTROLS
FEEDBACK
- Sk1 SOLENOID VALVE SOLENOID VALVES AND CONTROLS
[Y-001] (47414530)
- Sk2 SOLENOID VALVE SOLENOID VALVES AND CONTROLS
[Y-002] (47414530)
11 X-939 (Plug) pin 1 - EN-1178 TRANSMISSION INPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRASMISSION INPUT SPEED SPEED SOLENOID VALVES AND CONTROLS
SENSOR [B-014] (84062580)
12 SP-1098-P-X EN-1098 TRASMISSION SENSOR BL - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
GROUND SOLENOID VALVES AND CONTROLS
13 X-937 (Receptacle) EN-1049 TRANSMISSION OIL YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
pin 1 - TRASMISSION TEMPERATURE SENSOR SOLENOID VALVES AND CONTROLS
TEMPERATURE SENSOR
[B-011] (87694651)
51546954_EN 28/11/2018
55.1 [55.100] / 544

14 X-938 (Plug) pin 1 - EN-1040 TRANSMISSION OIL YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
PRESSURE SWITCH [B-010] PRESSURE SWITCH SOLENOID VALVES AND CONTROLS
(82012083)
15 X-927 (Plug) pin 1 - EN-1179 TRANSMISSION OUTPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRASMISSION OUTPUT SPEED SOLENOID VALVES AND CONTROLS
SPEED SENSOR [B-029]
(84062580)
16 X-190 (Receptacle) pin 1A EN-1583 +30 TRANSMISSION RD - 0.5 SHEET 19 SH19 - (TCU) TRANSMISSION
- B+ FUSE HOLDER [Z-005] TRAX SOLENOID VALVES AND CONTROLS
(47740714)
17 Not Used
18 SP-2021-P-X EN-2021C TRAX GROUND (TCU) BK - 2.0 SHEET 19 SH19 - (TCU) TRANSMISSION
19 Not Used
20 SP-1581E-P-X EN-1581E FUSE-TRANSMISSION OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
SENSOR SOLENOID VALVES AND CONTROLS
X-941_P - CAB - ENGINE BULKHEAD (84254825) (Plug)
84254825 70
84254825
A1 SP-4502B-P-X CA-4502B ECU_CAN-H_VB1 YE - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
A2 SP-5420B-P-X CA-5420B CAN-L_VB1 GN - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
A3 X-094B (Receptacle) pin 11 - CA-9271 UNIVERSAL CONTROL WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
UCM (UNIVERSAL CONTROL MODULE CRANK
MODULE) [A-002] (82028495)
A4 X-092B (Receptacle) pin 11 - CA-2017 UCM-COOLING FAN YE - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
UCM (UNIVERSAL CONTROL RELAY SOLENOID VALVES
MODULE) [A-002] (82028495)
A5 SP-1003-P-X CA-3016 FUSE-W.I.F. SENSOR GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
A6 X-092A (Receptacle) pin 6 - CA-1253 UCM-FAN PRES. RELIEF WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
UCM (UNIVERSAL CONTROL S.V. SOLENOID VALVES
MODULE) [A-002] (82028493)
A7 X-093B (Receptacle) pin 33 - CA-1254 UCM-FAN REVERS.S.V. WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
UCM (UNIVERSAL CONTROL SOLENOID VALVES
MODULE) [A-002] (84130760)
A8 X-092B (Receptacle) pin 5 - CA-1190 UCM-LOWER FAN YE - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
UCM (UNIVERSAL CONTROL POWER MODULE SOLENOID VALVES
MODULE) [A-002] (82028495)
B1 X-092B (Receptacle) pin 12 - CA-1191 UCM-COOLING FAN BR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
MODULE) [A-002] (82028495)
B2 X-061 (Receptacle) pin 3 - CA-1005 ADIC-AIR CLEANER SW GY - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CN2 [A-003] (82016219) CLUSTER
B3 X-092B (Receptacle) pin 2 - CA-1202 COOLING FAN-UCM BR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
MODULE) [A-002] (82028495)
B8 SP-1212-P-X CA-1212A UCM-STARTER RELAY RD - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
SOLENOID VALVES
C2 X-401 (Receptacle) pin A9 CA-1062 FUSE-A/C CLUTCH BR - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
- FUSE HOLDER [Z-401] RELAY
(48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 545

C3 SP-1217-P-X CA-1217 ADIC-ALTERNATOR BR - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
C4 X-054 (Receptacle) pin 2 CA-021 FILTER PRESSURE SW- YE - 0.75 SHEET 30 SH30 - A/C & amp; DRIVE
- THERMOSTAT [B-028] THERMOSTAT STEPPER MOTOR
(84136442)
C5 X-060 (Receptacle) pin 2 - CA-1224 FUEL LEVEL VT - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CN1 [A-003] (82028493) SENSOR-ADIC CLUSTER
C6 SP-1529-P-X CA-1529A FUEL LEVEL BL - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
SENSOR-ADIC(GND) CLUSTER
C7 X-060 (Receptacle) pin 26 - CA-0107 BATTERY ISOLATOR- WH - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CN1 [A-003] (82028493) ADIC CLUSTER
C8 X-094 (Receptacle) pin CA-0102 CLOSE SIGNAL WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
1 - BATTERY ISOLATOR BATTERY ISOLATOR
SWITCH [S-001] (84819781) FROM SWITCH
D1 SP-2013-P-X CA-2013 FUSE-BATTERY RD - 1.0 SHEET 28 SH28 - GPS SYSTEM
ISOLATOR SW (TELEMATICS UNIT PREDISPOSITION)
D2 SP-1003-P-X CA-1003A FUSE-ECU BR - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
X-941_S - CAB - ENGINE BULKHEAD (84254836) (Receptacle)
84254836 71
84254836
A1 X-911 (Receptacle) pin 46 - EN-4502A CAN-H_VB1 YE - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
ECU [A-001] (84300197) DIAGNOSTIC CONNECTOR
A2 X-911 (Receptacle) pin 47 - EN-5420A CAN-L_VB1 GN - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
ECU [A-001] (84300197) DIAGNOSTIC CONNECTOR
A3 X-424 (Receptacle) pin 40 - EN-9271 UNIVERSAL CONTROL WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
PDU CONNECTOR [Z-001] MODULE CRANK
(47810763)
A4 X-108_P (Plug) pin 6 - EN-2017 UCM-COOLING FAN#2 YE - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CONNECTOR ENGINE - ON/OFF RELAY SOLENOID VALVES
A5 X-242 (Receptacle) pin 3 EN-3016 12V W.I.F. SENSOR WH - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(87709663)
A6 X-243 (Receptacle) pin 1 EN-1253 FAN PRESSURE RELIEF WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
- FAN PRESSURE RELIEF SOLENOID VALVE SOLENOID VALVES
SOLENOID VAL [Y-013]
(47414530)
A7 X-244 (Receptacle) pin 1 - EN-1254 FAN REVERSING WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
FAN REVERSING SOLENOID SOLENOID VALVE SOLENOID VALVES
VALVE [Y-012] (47414530)
A8 X-108_P (Plug) pin 1 - EN-1190 UCM-COOLING FAN#1 YE - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CONNECTOR ENGINE - ON/OFF RELAY SOLENOID VALVES
B1 X-108_P (Plug) pin 2 - EN-1191 UCM-COOLING FAN#1 BR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CONNECTOR ENGINE - REVERSE RELAY SOLENOID VALVES
B2 X-223 (Receptacle) pin 1 - Air EN-1005 AIR CLEANER SWITCH GY - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
Cleaner [B-024] (87581782) CLUSTER
B3 X-108_P (Plug) pin 7 - EN-1202 UCM-COOLING FAN#2 BR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CONNECTOR ENGINE - REVERSE RELAY SOLENOID VALVES
51546954_EN 28/11/2018
55.1 [55.100] / 546

B8 SP-216-P-X EN-1212 CRANKING FROM KEY RD - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
SOLENOID VALVES
C2 X-424 (Receptacle) pin 6 - EN-1062 FUSE-A/C CLUTCH BR - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
PDU CONNECTOR [Z-001] RELAY
(47810763)
C3 X-237 (Receptacle) pin 1 - EN-1217 ADIC-ALTERNATOR BR - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
ALTERNATOR D+ [G-002] CLUSTER
(87616203)
C4 X-225 (Plug) pin 1 - FILTER EN-021 FILTER PRESSURE YE - 0.75 SHEET 30 SH30 - A/C & amp; DRIVE
PRESSURE SWITCH [B-025] SWITCH- THERMOSTAT STEPPER MOTOR
(82012083)
C5 X-901_P (Plug) pin 6 EN-1224 FUEL LEVEL VT - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- ENGINE TO DENOX SENSOR-ADIC CLUSTER
C6 X-901_P (Plug) pin 3 EN-1529A FUEL LEVEL BL - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- ENGINE TO DENOX SENSOR-ADIC(GND) CLUSTER
C7 X-238 (Plug) pin 1 - BATTERY EN-0107 BATTERY ISOLATOR- WH - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
ISOLATOR [K-012] (87687242) ADIC CLUSTER
C8 X-238 (Plug) pin 2 - BATTERY EN-0102 BATTERY ISOLATOR WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR [K-012] (87687242)
D1 X-190 (Receptacle) pin 2A EN-2013 FUSE-BATTERY RD - 1.0 SHEET 28 SH28 - GPS SYSTEM
- B+ FUSE HOLDER [Z-005] ISOLATOR SW (TELEMATICS UNIT PREDISPOSITION)
(47740714)
D2 X-911 (Receptacle) pin 69 - EN-711D KEY IGNITION WH - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) UNIT
X-942_P - CAB - CHASSIS BULKHEAD (84254824) (Plug)
84254824 72
84254824
AA1 X-092A (Receptacle) pin 14 - CA-1175 UCM-4WS STEERING VT - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
UCM (UNIVERSAL CONTROL S.V. SOLENOID VALVES
MODULE) [A-002] (82028493)
AA2 X-092A (Receptacle) pin 5 - CA-1174 UCM-CRAB STEERING WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
UCM (UNIVERSAL CONTROL SOLENOID VALVE SOLENOID VALVES
MODULE) [A-002] (82028493)
AA3 X-093B (Receptacle) pin 30 - CA-1183 REAR AXLE SENSOR YE - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
MODULE) [A-002] (84130760)
AA4 SP-075-P-X CA-1018 REAR AXLE SENSOR OR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
SOLENOID VALVES
AA5 X-093B (Receptacle) pin 29 - CA-1186 UCM-FRONT AXLE YE - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
UCM (UNIVERSAL CONTROL SENSOR SOLENOID VALVES
MODULE) [A-002] (84130760)
AA6 SP-075-P-X CA-1019 FRONT AXLE SENSOR OR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
SOLENOID VALVES
AA7 X-093A (Receptacle) pin 5 - CA-1056 UCM-AUX OUT VALVE BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
UCM (UNIVERSAL CONTROL CONTROL HANDLE
MODULE) [A-002] (84130757)
AA8 X-094A (Receptacle) pin 13 - CA-1057 UCM-TELESCOPE EXTD BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
UCM (UNIVERSAL CONTROL VALVE CONTROL HANDLE
MODULE) [A-002] (82028493)
AB1 SP-1075-P-X CA-1075B UCM-BOOM FLOAT/RIDE WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
VALVE
51546954_EN 28/11/2018
55.1 [55.100] / 547

AB2 SP-1529-P-X CA-1529B GND-BRAKE BOOSTER BL - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
PRESS. CLUSTER
AB3 X-094B (Receptacle) pin 13 - CA-1080 UCM-(NO) BOOM LOW YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
UCM (UNIVERSAL CONTROL PROX. SW
MODULE) [A-002] (82028495)
AB4 X-094A (Receptacle) pin 6 - CA-1180C UCM-4WS/CRAB BR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
UCM (UNIVERSAL CONTROL STEERING S.V. (GND) SOLENOID VALVES
MODULE) [A-002] (82028493)
AB5 X-093B (Receptacle) pin 10 - CA-1182 UCM-TRAILER BRAKE WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
UCM (UNIVERSAL CONTROL VALVE SOLENOID VALVES
MODULE) [A-002] (84130760)
AB6 X-094B (Receptacle) pin 15 - CA-1501 UCM-BOOM UP PROX. YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
UCM (UNIVERSAL CONTROL SW
MODULE) [A-002] (82028495)
AB7 X-093A (Receptacle) pin 14 - CA-1058 UCM-AUX IN VALVE BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (84130757)
AB8 X-091A (Receptacle) pin 13 - CA-1503 UCM-AUX OUT VALVE BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (82016219)
AC1 X-094A (Receptacle) pin 19 - CA-1506 UCM-TELESCOPE RETR. BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (82028493)
AC2 X-091A (Receptacle) pin 19 - CA-1507 UCM-TELESCOPE RETR. BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (82016219)
AC3 X-092B (Receptacle) pin 15 - CA-1512 UCM-PRESS. SW. BOOM WH - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
UCM (UNIVERSAL CONTROL LOW CONTROL HANDLE
MODULE) [A-002] (82028495)
AC4 X-091A (Receptacle) pin 24 - CA-1509 UCM-CUT OFF VALVE BR - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
UCM (UNIVERSAL CONTROL AUXILIARY AND BOOM/TELE CUT OFF
MODULE) [A-002] (82016219) VALVE
AC5 X-401 (Receptacle) pin A11 CA-1699B FUSE-PRESS SW. YE - 0.75 SHEET 17 SH17 - (UCM) JOYSTICK
- FUSE HOLDER [Z-401] CUTOFF BOOM/TILT CONTROL HANDLE
(48049606)
AC6 X-092B (Receptacle) pin 6 - CA-1511 UCM-PARK BRAKE WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
UCM (UNIVERSAL CONTROL VALVE # 1
MODULE) [A-002] (82028495)
AC7 X-094A (Receptacle) pin 4 - CA-1507A TELESCOPE EXTD BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
UCM (UNIVERSAL CONTROL VALVE-UCM CONTROL HANDLE
MODULE) [A-002] (82028493)
AC8 X-091B (Receptacle) pin 20 - CA-C531 UCM-PRESS SW. YE - 0.5 SHEET 16 SH16 - (UCM) HYDRAULIC
UCM (UNIVERSAL CONTROL CUTOFF BOOM/TILT AUXILIARY AND BOOM/TELE CUT OFF
MODULE) [A-002] (87410946) VALVE
AD1 X-080 (Receptacle) pin 3 - CA-1610 BOOM SOCKET- SWITCH WH - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
BOOM SOCKET SWITCH SOCKET, TRAILER SOCKET
[S-019] (84819781)
AD2 X-060 (Receptacle) pin 5 - CA-1528 SIG.BRAKE BOOSTER YE - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CN1 [A-003] (82028493) PRESS.-ADIC CLUSTER
AD3 X-061 (Receptacle) pin 12 - CA-1530 RAILER BRAKE WH - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CN2 [A-003] (82016219) PRESSURE SW. -ADIC CLUSTER
AD4 SP-053-P-X SHIELD18 SHIELD18 -0 SHEET 15 SH15 - (UCM) CAB SWITCHES
AND PRESSURE SWITCH
AD4 SP-1546-P-X CA-1546B UCM-REAR AXLE LOAD YE - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
SENSOR (CAN-H_SB1) AND PRESSURE SWITCH
AD5 SP-1547-P-X CA-1547B UCM-REAR AXLE LOAD GN - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
SENSOR (CAN-L_SB1) AND PRESSURE SWITCH
AD6 SP-1163-P-X CA-1163A FRONT WASHER VT - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
AD7 X-094A (Receptacle) pin 3 - CA-1686 UCM-TILT UPDOWN BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (82028493)
AD8 X-404 (Receptacle) pin A19 CA-1615 FUSE-REAR AXLE LOAD YE - 1.5 SHEET 15 SH15 - (UCM) CAB SWITCHES
- FUSE MODULE [Z-404] SENSOR AND PRESSURE SWITCH
(48049606)
BA2 SP-1584-P-X CA-1584B REAR AUX. SW-REAR GN - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
HYD.VALVE AUXILIARY AND BOOM/TELE CUT OFF
VALVE
BA3 X-091B (Receptacle) pin 4 - CA-1515 UCM-PRESS SWT PARK WH - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
UCM (UNIVERSAL CONTROL BRAKE
MODULE) [A-002] (87410946)
51546954_EN 28/11/2018
55.1 [55.100] / 548

BA4 X-093A (Receptacle) pin 15 - CA-1665 UNIVERSAL CONTROL WH - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
UCM (UNIVERSAL CONTROL MODULE - PRESS CONTROL HANDLE
MODULE) [A-002] (84130757) SW.TELE OUT
BA5 X-094A (Receptacle) pin 5 - CA-1509B RETURN-CUT OFF BL - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
UCM (UNIVERSAL CONTROL VALVE-UCM AUXILIARY AND BOOM/TELE CUT OFF
MODULE) [A-002] (82028493) VALVE
BA7 X-092B (Receptacle) pin 7 - CA-2513 UCM-GND PARK BRAKE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
MODULE) [A-002] (82028495)
BB1 X-094A (Receptacle) pin 7 - CA-1681 UCM-BOOM LIFT UP BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (82028493)
BB2 X-092B (Receptacle) pin 8 - CA-1659 UCM-BOOM LIFT UP BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (82028495)
BB3 X-092B (Receptacle) pin 25 - CA-1683 UCM-BOOM LIFT DOWN BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (82028495)
BB4 X-093B (Receptacle) pin 18 - CA-1682 UCM-BOOM LIFT DOWN BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (84130760)
BB5 X-093A (Receptacle) pin 22 - CA-1684 UCM-TILT UP VALVE BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (84130757)
BB6 X-093B (Receptacle) pin 6 - CA-1685 UCM-TILT DOWN VALVE BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (84130760)
BB7 X-093B (Receptacle) pin 31 - CA-1042 UCM-BOOM YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
UCM (UNIVERSAL CONTROL RETRACTED PROX.
MODULE) [A-002] (84130760) SW
BB8 X-094B (Receptacle) pin 14 - CA-2082 UCM-(NC) BOOM LOW YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
UCM (UNIVERSAL CONTROL PROX. SW
MODULE) [A-002] (82028495)
BC1 X-070 (Receptacle) pin 3 CA-1038 RIGHT-HAND FRONT GY - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
- FRONT WORK LIGHT WORK LED LIGHT LAMP AND BEACON LAMP
SWITCH [S-010] (84819781)
BC2 SP-2102-P-X CA-B533 VSS_1 CUTOFF PK - 0.5 SHEET 16 SH16 - (UCM) HYDRAULIC
BOOM/TILT PRESS. AUXILIARY AND BOOM/TELE CUT OFF
SENSOR VALVE
BC3 SP-2102-P-X CA-2102B +5V PARKING BRAKE PK - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
SENSOR
BC4 SP-1038D-P-X CA-A532 GND-CUTOFF BL - 0.5 SHEET 16 SH16 - (UCM) HYDRAULIC
BOOM/TILT PRESS. AUXILIARY AND BOOM/TELE CUT OFF
SENSOR VALVE
BC5 X-091A (Receptacle) pin 25 - CA-1513 UCM-PARK BRAKE WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
MODULE) [A-002] (82016219)
BC6 X-092A (Receptacle) pin 22 - CA-1076 BOOM FLOAT/RIDE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
UCM (UNIVERSAL CONTROL VALVE RETURN
MODULE) [A-002] (82028493)
BC7 X-061 (Receptacle) pin 1 - CA-1532 +5Vref_1 BRAKE PK - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CN2 [A-003] (82016219) BOOSTER PRESS. CLUSTER
SENSOR
BC8 X-071 (Receptacle) pin 3 - CA-2036 REAR LED WORK WH - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
REAR WORKLIGHT SWITCH LIGHTS LAMP AND BEACON LAMP
[S-005] (84819781)
BD2 X-093A (Receptacle) pin 1 - CA-1598 UCM-AUX PRESS REL. BR - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
UCM (UNIVERSAL CONTROL S.V.A AUXILIARY AND BOOM/TELE CUT OFF
MODULE) [A-002] (84130757) VALVE
BD3 X-093A (Receptacle) pin 4 - CA-1599 UCM-AUX PRESS REL. BL - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
UCM (UNIVERSAL CONTROL S.V.B AUXILIARY AND BOOM/TELE CUT OFF
MODULE) [A-002] (84130757) VALVE
BD4 SP-053-P-X CA-1015 GND-SHIELD REAR AXLE BK - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
LOAD SENSOR AND PRESSURE SWITCH
BD6 SP-1597-P-X CA-1597B EXTERNAL FRONT AUX YE - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
PRESS. RELEASE SW AUXILIARY AND BOOM/TELE CUT OFF
VALVE
BD7 X-091A (Receptacle) pin 22 - CA-2514 UCM-GND PARK BRAKE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
MODULE) [A-002] (82016219)
51546954_EN 28/11/2018
55.1 [55.100] / 549
84254835 73
84254835
AA1 X-041 (Receptacle) pin 1 - CH-1175 UCM-4WS STEERING VT - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
4WS STEERING SOLENOID S.V. SOLENOID VALVES
VALVE [Y-007] (47414530)
AA2 X-042 (Receptacle) pin 1 - CH-1174 UCM-CRAB STEERING VT - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CRAB STEERING SOLENOID SOLENOID VALVE SOLENOID VALVES
VALVE [Y-008] (47414530)
AA3 X-008 (Receptacle) pin A - CH-1183 UCM-REAR AXLE YE - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
REAR AXLE SENSOR [B-012] SENSOR SOLENOID VALVES
(47564764)
AA4 X-008 (Receptacle) pin B - CH-1018 REAR AXLE SENSOR OR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
REAR AXLE SENSOR [B-012] SOLENOID VALVES
(47564764)
AA5 X-009 (Receptacle) pin A CH-1186 UCM-FRONT AXLE YE - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
- FRONT AXLE SENSOR SENSOR SOLENOID VALVES
[B-013] (47564764)
AA6 X-009 (Receptacle) pin B CH-1019 FRONT AXLE SENSOR OR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
- FRONT AXLE SENSOR SOLENOID VALVES
[B-013] (47564764)
AA7 X-701 (Receptacle) pin 1 - CH-1056 UCM-AUX OUT VALVE BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
AUX OUT VALVE COUPLING CONTROL HANDLE
[Y-009] (47414530)
AA8 X-709 (Receptacle) pin 1 - CH-1057 UCM-TELESCOPE EXTD BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
TELESCOPE EXTD VALVE VALVE CONTROL HANDLE
[Y-010] (87708145)
AB1 X-021_S (Receptacle) pin CH-1075B UCM-BOOM FLOAT/RIDE WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
1 - BOOM FLOAT/RIDE VALVE
CONTROL JUMPER
(87695564)
AB2 X-116 (Plug) pin 1 - BRAKE CH-1529B GND-BRAKE BOOSTER BL - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
BOOSTER PRESS. SENSOR PRESS. CLUSTER
[B-021] (84146442)
AB3 X-110 (Receptacle) pin 2 - CH-1081 UCM-(NO) BOOM LOW YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
[B-018] (87695564)
AB4 SP-1180-P-X CH-1180C UCM-4WS/CRAB BR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
STEERING S.V. (GND) SOLENOID VALVES
AB5 X-246 (Receptacle) pin 1 CH-1182 UCM-TRAILER BRAKE WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
- TRAILER BRAKE VALVE VALVE SOLENOID VALVES
[Y-019] (84607243)
AB6 X-111 (Receptacle) pin C - CH-1051 UCM-BOOM UP PROX. YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
(47564764)
AB7 X-708 (Receptacle) pin 1 - CH-1058 UCM-AUX IN VALVE BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
AUX IN VALVE UNCOUPLING CONTROL HANDLE
[Y-023] (87708145)
AB8 SP-1503-P-X CH-1503 AUX OUT/IN VALVE BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
RETURN-UCM CONTROL HANDLE
AC1 X-702 (Receptacle) pin 1 CH-1506 UCM-TELESCOPE RETR. BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
- TELESCOPE RETRACT VALVE CONTROL HANDLE
VALVE [Y-024] (47414530)
51546954_EN 28/11/2018
55.1 [55.100] / 550

AC2 X-702 (Receptacle) pin 2 CH-1507B UCM-TELESCOPE RETR. BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
- TELESCOPE RETRACT VALVE CONTROL HANDLE
VALVE [Y-024] (47414530)
AC3 X-715 (Receptacle) pin 1 - CH-1512 UCM-PRESS. SW. BOOM WH - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
PRESS. SW. BOOM LOW LOW CONTROL HANDLE
[B-027] (82012083)
AC4 X-706 (Receptacle) pin 1 - CH-1509 CUT OFF VALVE BR - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
BOOM/TELE CUT OFF VALVE AUXILIARY AND BOOM/TELE CUT OFF
[Y-021] (47414530) VALVE
AC5 X-715 (Receptacle) pin 2 - CH-1699B + PRESS SW. BOOM YE - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
PRESS. SW. BOOM LOW LOW CONTROL HANDLE
[B-027] (82012083)
AC6 X-707 (Receptacle) pin 1 CH-1511 UCM-PARK BRAKE WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
- PARK BRAKE VALVE # 1 VALVE # 1
[Y-022] (47414530)
AC7 X-709 (Receptacle) pin 2 - CH-1507A TELESCOPE EXTD BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
TELESCOPE EXTD VALVE VALVE RTURN-UCM CONTROL HANDLE
[Y-010] (87708145)
AC8 X-113 (Plug) pin 3 - CUTOFF CH-C531 PRESS SW. CUTOFF YE - 0.5 SHEET 16 SH16 - (UCM) HYDRAULIC
BOOM/TILT PRESS. SENSOR BOOM/TILT-HYD. AUXILIARY AND BOOM/TELE CUT OFF
[B-017] (84146442) CONTR. VALVE
AD1 X-218_S (Receptacle) pin 1 CH-1610 BOOM SOCKET- SWITCH WH - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- CHASSIS-BOOM SOCKET SOCKET, TRAILER SOCKET
AD2 X-116 (Plug) pin 3 - BRAKE CH-1528 SIG.BRAKE BOOSTER YE - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
BOOSTER PRESS. SENSOR PRESS.-ADIC CLUSTER
[B-021] (84146442)
AD3 X-117_S (Plug) pin 1 - CH-1530 RAILER BRAKE BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
SW. (82012083)
AD4 X-084 (Receptacle) pin 2 - CH-1546 UCM-REAR AXLE LOAD YE - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
REAR AXLE LOAD SENSOR SENSOR AND PRESSURE SWITCH
[S-028] (87695564)
AD5 X-084 (Receptacle) pin 3 - CH-1547 UCM-REAR AXLE LOAD GN - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
[S-028] (87695564)
AD6 X-047 (Plug) pin 1 - FRONT CH-1163 FRONT WASHER MOTOR PK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
WASHER MOTOR [M-004] (WIPER & amp; WASHER)
(87691950)
AD7 SP-1686-P-X CH-1686 TILT UPDOWN VALVE BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
RETURN-UCM CONTROL HANDLE
AD8 X-084 (Receptacle) pin 1 - CH-1615 + REAR AXLE LOAD YE - 1.5 SHEET 15 SH15 - (UCM) CAB SWITCHES
[S-028] (87695564)
BA2 X-710 (Receptacle) pin 1 - CH-1584 AUX. SW-REAR GN - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
REAR HYDRAULIC VALVE HYD.VALVE AUXILIARY AND BOOM/TELE CUT OFF
[Y-025] (47414530) VALVE
BA3 X-115 (Plug) pin 3 - PARK CH-1515 UCM-PRESS SWT PARK WH - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
BRAKE PRESS SENSOR BRAKE
[B-019] (84146442)
BA4 X-956 (Receptacle) pin 1 CH-2004 UCM-PRESS SW.TELE WH - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
- PRESS. SW.TELE OUT OUT CONTROL HANDLE
[B-026] (82012083)
BA5 X-706 (Receptacle) pin 2 - CH-1509B RETURN-CUT OFF BL - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
BOOM/TELE CUT OFF VALVE VALVE AUXILIARY AND BOOM/TELE CUT OFF
[Y-021] (47414530) VALVE
BA7 X-707 (Receptacle) pin 2 CH-2513 UCM-GND PARK BRAKE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
[Y-022] (47414530)
BB1 X-713 (Receptacle) pin 1 - CH-1681 UCM-BOOM LIFT UP BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
BOOM LIFT UP VALVE [Y-020] VALVE CONTROL HANDLE
(47414530)
BB2 X-713 (Receptacle) pin 2 - CH-1659 UCM-BOOM LIFT UP BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
BOOM LIFT UP VALVE [Y-020] VALVE CONTROL HANDLE
(47414530)
BB3 X-714 (Receptacle) pin 2 - CH-1683 UCM-BOOM LIFT DOWN BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
BOOM LIFT DOWN VALVE VALVE CONTROL HANDLE
[Y-014] (87708145)
BB4 X-714 (Receptacle) pin 1 - CH-1682 UCM-BOOM LIFT DOWN BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
BOOM LIFT DOWN VALVE VALVE CONTROL HANDLE
[Y-014] (87708145)
51546954_EN 28/11/2018
55.1 [55.100] / 551

BB5 X-712 (Receptacle) pin 1 - CH-1684 UCM-TILT UP VALVE BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
TILT UP VALVE (ROLL BACK) CONTROL HANDLE
[Y-015] (47414530)
BB6 X-711 (Receptacle) pin 1 - CH-1685 UCM-TILT DOWN VALVE BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
TILT DOWN VALVE (DUMP) CONTROL HANDLE
[Y-028] (87708145)
BB7 X-138 (Receptacle) pin C - CH-1042 UCM-BOOM YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
BOOM RETRACTED PROX. RETRACTED PROX.
SWITCH [B-015] (84074635) SW
BB8 X-110 (Receptacle) pin 4 - CH-2082 UCM-(NC) BOOM LOW YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
[B-018] (87695564)
BC1 X-104_S (Receptacle) pin CH-1038 RIGHT-HAND FRONT GY - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
1 - CHASSIS-JUMPER WORK LED LIGHT LAMP AND BEACON LAMP
RH FRONT WORK LED
(87708145)
BC2 X-113 (Plug) pin 2 - CUTOFF CH-B533 + CUTOFF BOOM/TILT PK - 0.5 SHEET 16 SH16 - (UCM) HYDRAULIC
BOOM/TILT PRESS. SENSOR PRESS. SENSOR AUXILIARY AND BOOM/TELE CUT OFF
[B-017] (84146442) VALVE
BC3 SP-2102B-P-X CH-2102B +5V PARKING BRAKE PK - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
SENSOR
BC4 X-113 (Plug) pin 1 - CUTOFF CH-A532 GND-CUTOFF BL - 0.5 SHEET 16 SH16 - (UCM) HYDRAULIC
BOOM/TILT PRESS. SENSOR BOOM/TILT PRESS. AUXILIARY AND BOOM/TELE CUT OFF
[B-017] (84146442) SENSOR VALVE
BC5 X-705 (Receptacle) pin 1 CH-1513 UCM-PARK BRAKE WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
[Y-031] (47414530)
BC6 X-021_S (Receptacle) pin CH-1076 BOOM FLOAT/RIDE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
4 - BOOM FLOAT/RIDE VALVE RETURN
CONTROL JUMPER
(87695564)
BC7 X-116 (Plug) pin 2 - BRAKE CH-1532 +5Vref_1 BRAKE PK - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
BOOSTER PRESS. SENSOR BOOSTER PRESS. CLUSTER
[B-021] (84146442) SENSOR
BC8 X-095_S (Plug) pin 1 - CH-2036 REAR LED WORK WH - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
LED WORK (48006504)
BD2 X-716_S (Receptacle) pin CH-1598 HYD. CONTR.-AUX YE - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
1 - AUX. PRESS RELEASE PRESS REL. S.V.A AUXILIARY AND BOOM/TELE CUT OFF
(87695564) VALVE
BD3 X-716_S (Receptacle) pin CH-1599 HYD. CONTR.-AUX YE - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
3 - AUX. PRESS RELEASE PRESS REL. S.V.B AUXILIARY AND BOOM/TELE CUT OFF
(87695564) VALVE
BD4 SP-052-P-X CH-1015 GND-SHIELD REAR AXLE BK - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
LOAD SENSOR AND PRESSURE SWITCH
BD6 X-101_S (Plug) pin 1 - FRONT CH-1597 FRONT AUX PRESS. YE - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
AUX. PRESS. RELEASE RELEASE SW. (ON) AUXILIARY AND BOOM/TELE CUT OFF
EXTERN (87708145) VALVE
BD7 X-705 (Receptacle) pin 2 CH-2514 UCM-GND PARK BRAKE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
[Y-031] (47414530)
X-943_P - CAB - CHASSIS BULKHEAD (84550084) (Plug)
84550084 74
84550084
51546954_EN 28/11/2018
55.1 [55.100] / 552

A1 X-402 (Receptacle) pin R1_87 CA-1102 RELAY-LOW BEAM GY - 2.0 SHEET 21 SH21 - ROAD LIGHTS
- MINI RELAY MODULE LAMPS
[Z-402] (84526304)
A2 X-400 (Receptacle) pin A14 CA-1037 FUSE-ROAD AND YE - 1.0 SHEET 21 SH21 - ROAD LIGHTS
- FUSE HOLDER [Z-400] NUMBER PLATE LIGHTS
(48049606)
A3 SP-083-P-X CA-1197 RIGHT-HAND FRONT LB - 1.0 SHEET 21 SH21 - ROAD LIGHTS
TURN LAMP
A5 X-400 (Receptacle) pin A15 CA-1027 FUSE-ROAD LIGHTS YE - 1.0 SHEET 21 SH21 - ROAD LIGHTS
(48049606)
A6 SP-084-P-X CA-1201 LH FRONT TURN LAMP BR - 1.0 SHEET 21 SH21 - ROAD LIGHTS
A7 SP-084-P-X CA-1203 LH REAR TURN LAMP BR - 1.0 SHEET 21 SH21 - ROAD LIGHTS
A8 X-077 (Receptacle) pin 3 CA-1220 BOOM LIGHTS-SWITCH GN - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- BOOM LIGHT SWITCH SOCKET, TRAILER SOCKET
[S-008] (84819781)
B1 X-091B (Receptacle) pin 30 - CA-1209 RELAY-TRAILER BRAKE RD - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
UCM (UNIVERSAL CONTROL LAMPS SOCKET, TRAILER SOCKET
MODULE) [A-002] (87410946)
B2 X-094A (Receptacle) pin 22 - CA-2003 TRAILER BRAKE ISO7638 YE - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
UCM (UNIVERSAL CONTROL CONNECTOR
MODULE) [A-002] (82028493)
B3 SP-083-P-X CA-1198 RIGHT-HAND REAR LB - 1.0 SHEET 21 SH21 - ROAD LIGHTS
TURN LAMP
B4 X-402 (Receptacle) pin R4_87 CA-1216 BACKUP ALARM-RELAY GN - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
- MINI RELAY MODULE AND CIGAR LIGHTER
[Z-402] (84526304)
B6 X-091 (Receptacle) pin A5 CA-1542 TRAILER LH LB - 1.0 SHEET 27 SH27 - FLASHER UNIT
(87699386)
B7 X-075 (Receptacle) pin CA-1120 5TH FRONT HYDR WH - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
3 - 5TH FRONT HYDR AUX-BOOM SOCKET AND PRESSURE SWITCH
AUXILIARY [S-007] REELING
(84819781)
B8 X-091B (Receptacle) pin 33 - CA-1020 UCM-BRAKE LIGHTS RD - 1.0 SHEET 21 SH21 - ROAD LIGHTS
UCM (UNIVERSAL CONTROL RELAY
MODULE) [A-002] (87410946)
C1 SP-1082-P-X CA-1082A FUSE-BOOM LOW PROX. OR - 0.5 SHEET 04 SH04 - FUSE MODULE (Z-404)
SW
C2 SP-1621-P-X CA-1621D FUSE-AUTOMATIC RD - 1.0 SHEET 31 SH31 - AUTOMATIC GREASE
PUMP CONTROLLER
C3 SP-1082-P-X CA-1082B FUSE- BOOM UP PROX. OR - 0.5 SHEET 04 SH04 - FUSE MODULE (Z-404)
SW
C4 SP-1526-P-X CA-1526E GND PARK BRAKE BL - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
PRESS. SENSOR AND PRESSURE SWITCH
C5 X-096 (Receptacle) pin 7 CA-1622 GREEN LIGHT RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
- AUTOMATIC GREASE AUTOMATIC GREASE LUBRICATION
LUBRICATION SWI [S-040] LUBRICATION
(84819781)
C6 X-096 (Receptacle) pin 3 CA-1623 INPUT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
(84819781)
C7 X-096 (Receptacle) pin 9 CA-1624 RED LIGHT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
(84819781)
C8 X-091 (Receptacle) pin A3 CA-1239 TRAILER RIGHT-HAND LB - 1.0 SHEET 27 SH27 - FLASHER UNIT
(87699386)
D1 X-402 (Receptacle) pin R3_87 CA-1093 HORN-RELAY OR - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
- MINI RELAY MODULE AND CIGAR LIGHTER
[Z-402] (84526304)
D3 X-401 (Receptacle) pin A15 CA-1084 FUSE-BOOM RETRACT OR - 0.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
- FUSE HOLDER [Z-401] PROX SW
(48049606)
D8 SP-1106-P-X CA-1106A HIGH BEAM LAMPS GN - 2.0 SHEET 21 SH21 - ROAD LIGHTS
51546954_EN 28/11/2018
55.1 [55.100] / 553
84551847 75
84551847
A1 SP-025-P-X CH-1302 LOW BEAM LAMPS GY - 2.0 SHEET 21 SH21 - ROAD LIGHTS
A2 SP-044-P-X CH-1193 + ROAD AND NUMBER YE - 1.0 SHEET 21 SH21 - ROAD LIGHTS
PLATE LIGHTS
A3 X-017 (Receptacle) pin 5 - CH-1196 RIGHT-HAND FRONY LB - 1.0 SHEET 21 SH21 - ROAD LIGHTS
CHASSIS/RH-FRONT LIGHT TURN LAMP
INTERC. (87597749)
A5 SP-1194-P-X CH-1194 + ROAD LIGHTS YE - 1.0 SHEET 21 SH21 - ROAD LIGHTS
A6 X-018 (Receptacle) pin 5 - CH-1200 LH FRONT TURN LAMP BR - 1.0 SHEET 21 SH21 - ROAD LIGHTS
CHASSIS/LH-FRONT ROAD
A7 X-015 (Receptacle) pin 3 - CH-1235 LH REAR TURN LAMP BR - 1.0 SHEET 21 SH21 - ROAD LIGHTS
CHASSIS-LH REAR ROAD
LIGHT (87695564)
A8 SP-1220-P-X CH-1220 BOOM LIGHTS-SW YE - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
B1 X-022 (Receptacle) pin 4 - CH-1240 RELAY-TRAILER BRAKE RD - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
CHASSIS-TRAILER SOCKET LAMPS SOCKET, TRAILER SOCKET
INTERC. (47604306)
B2 X-020_S (Receptacle) pin CH-2003 TRAILER BRAKE ISO7638 YE - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
1 - CHASSIS TO TRAILER CONNECTOR
B3 X-013 (Receptacle) pin 3 - CH-1197 RIGHT-HAND REAR LB - 1.0 SHEET 21 SH21 - ROAD LIGHTS
CHASSIS-RH REAR ROAD TURN LAMP
LIGHT (87695564)
B4 SP-042-P-X CH-1216 BACKUP ALARM-RELAY GN - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
B6 X-022 (Receptacle) pin 3 - CH-1542 TRAILER LH LB - 1.0 SHEET 27 SH27 - FLASHER UNIT
INTERC. (47604306)
B7 X-200_S (Receptacle) pin 1 CH-005 5TH FRONT HYDR WH - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
- BOOM CABLE REELING AUX-BOOM SOCKET AND PRESSURE SWITCH
(87708145) REELING
B8 SP-030-P-X CH-1207 RELAY-BRAKE LAMPS RD - 1.0 SHEET 21 SH21 - ROAD LIGHTS
C1 X-110 (Receptacle) pin 1 - CH-1082A FUSE- BOOM LOW OR - 0.5 SHEET 04 SH04 - FUSE MODULE (Z-404)
[B-018] (87695564)
C2 X-100_S (Plug) pin 1 - CH-1621D + 15 AUTOMATIC RD - 1.0 SHEET 31 SH31 - AUTOMATIC GREASE
LUBRICATION (87688719)
C3 X-111 (Receptacle) pin B - CH-1082B FUSE- BOOM UP PROX. OR - 0.5 SHEET 04 SH04 - FUSE MODULE (Z-404)
(47564764)
C4 X-115 (Plug) pin 1 - PARK CH-1526C GND PARK BRAKE BL - 0.5 SHEET 15 SH15 - (UCM) CAB SWITCHES
BRAKE PRESS SENSOR PRESS. SENSOR AND PRESSURE SWITCH
[B-019] (84146442)
C5 X-100_S (Plug) pin 3 - CH-1622 GREEN LIGHT RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
AUTOMATIC GREASE AUTOMATIC GREASE LUBRICATION
LUBRICATION (87688719) LUBRICATION
C6 X-100_S (Plug) pin 4 - CH-1623 INPUT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
51546954_EN 28/11/2018
55.1 [55.100] / 554

C7 X-100_S (Plug) pin 5 - CH-1624 RED LIGHT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
C8 X-022 (Receptacle) pin 5 - CH-1239 TRAILER RIGHT-HAND LB - 1.0 SHEET 27 SH27 - FLASHER UNIT
INTERC. (47604306)
D1 X-04A_S (Receptacle) pin 1 - CH-1214 HORN-RELAY OR - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
HORN [H-004] (87581782) AND CIGAR LIGHTER
D3 X-138.R (Receptacle) pin CH-1084 + RESISTOR OR - 0.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
1 - RESISTOR [R-005]
(87696093)
D8 SP-026-P-X CH-1303 HIGH BEAM LAMPS GN - 2.0 SHEET 21 SH21 - ROAD LIGHTS
51546954_EN 28/11/2018
55.1 [55.100] / 555

X-010 - BACK UP ALARM (82012083) (Plug)
82012083 1
82012083
1 SP-042-P-X CH-1232 BACKUP ALARM-RELAY GN - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
2 X-946 (Plug) pin 1 - CHASSIS CH-1217 GND-BACK UP ALARM BK - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
GROUND 4 [STUD-GND-004] AND CIGAR LIGHTER
(47663137)
X-011A - LH BOOM LIGHT [ E-008] (82012083) (Receptacle)
82012083 2
82012083
1 X-011_P (Plug) pin 4 - BOOM BL-1223 GND LEFT BOOM LIGHT BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
2 X-011_P (Plug) pin 1 - BOOM BL-1220A LEFT BOOM LIGHT YE - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
51546954_EN 28/11/2018
55.1 [55.100] / 556
X-011B - RH BOOM LIGHT [ E-007] (82012083) (Receptacle)
82012083 3
82012083
1 X-011_P (Plug) pin 3 - BOOM BL-1222 GND RIGHT BOOM LIGHT BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
2 X-011_P (Plug) pin 2 - BOOM BL-1220B RIGHT BOOM LIGHT YE - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
X-012 - MULTIFUNCTION LEVER FRONT AND RE [ S-038] (87711803) (Receptacle)
87711803 4
87711803
1 SP-1030-P-X CA-1030B + MULTIFUNCTION YE - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
2 X-952 (Plug) pin 1 - CAB CA-1026 GND-MULTIFUNCTION BK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
GROUND 1 (GND-005) LEVER (WIPER & amp; WASHER)
[STD-GND-005] (47663139)
3 X-034 (Receptacle) pin CA-0150 MULTIFUNCTION LG - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
7 - TIMER CIRCUIT FOR LEVER-TIMER (WIPER & amp; WASHER)
(87733594)
4 Not Used
5 X-201 (Receptacle) pin 2 CA-044 MF LEVER-FRONT RD - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
[M-002] (87688719)
6 X-201 (Receptacle) pin 4 CA-043 MF LEVER-FRONT WH - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
[M-002] (87688719)
7 SP-0259-P-X CA-0259 MULTIFUNCTION GN - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
8 X-034 (Receptacle) pin CA-0257 MULTIFUNCTION GN - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
5 - TIMER CIRCUIT FOR LEVER-TIMER (WIPER & amp; WASHER)
(87733594)
9 SP-1163-P-X CA-1163 FRONT WASHER VT - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
51546954_EN 28/11/2018
55.1 [55.100] / 557

10 X-173 (Receptacle) pin 2 CA-0106 MULTIFUNCTION LEVER GN - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- WIPER DIODE MODULE - Diode (WIPER & amp; WASHER)
[V-002] (82012083)
X-013 - CHASSIS-RH REAR ROAD LIGHT (87695564) (Receptacle)
87695564 5
87695564
1 X-946 (Plug) pin 1 - CHASSIS CH-1252 GND-RH REAR LIGHT BK - 1.0 SHEET 21 SH21 - ROAD LIGHTS
GROUND 4 [STUD-GND-004]
(47663137)
2 SP-1194-P-X CH-1210 RIGHT-HAND TAIL LAMP YE - 1.0 SHEET 21 SH21 - ROAD LIGHTS
3 X-943_S (Receptacle) pin B3 CH-1197 RIGHT-HAND REAR LB - 1.0 SHEET 21 SH21 - ROAD LIGHTS
(84551847)
4 SP-030-P-X CH-1208 RIGHT-HAND BRAKE RD - 1.0 SHEET 21 SH21 - ROAD LIGHTS
LAMP
X-014 - (87745334) (Receptacle)
87745334 6
87745334
LIGHT (87694110)
(87745334)
LIGHT (87694110)
(87745334)
LIGHT (87694110)
51546954_EN 28/11/2018
55.1 [55.100] / 558
X-015 - CHASSIS-LH REAR ROAD LIGHT (87695564) (Receptacle)
87695564 7
87695564
1 X-946 (Plug) pin 1 - CHASSIS CH-1251 GND-LH REAR LIGHT BK - 1.0 SHEET 21 SH21 - ROAD LIGHTS
(47663137)
2 SP-044-P-X CH-1213 LH TAIL LAMP YE - 1.0 SHEET 21 SH21 - ROAD LIGHTS
3 X-943_S (Receptacle) pin A7 CH-1235 LH REAR TURN LAMP BR - 1.0 SHEET 21 SH21 - ROAD LIGHTS
(84551847)
4 SP-030-P-X CH-1206 LH BRAKE LAMP RD - 1.0 SHEET 21 SH21 - ROAD LIGHTS
X-016 - FRONT ROAD LIGHT (84146315) (Plug)
84146315 8
84146315
X-016-1 - GND ROAD LIGHT (86500035) (Plug)
86500035 9
86500035
51546954_EN 28/11/2018
55.1 [55.100] / 559
X-016-2 - LOW BEAM LAMP (86500035) (Plug)
86500035 10
86500035
LIGHTS (47368272)
X-016-3 - HIGH BEAM LAMP (86500035) (Plug)
86500035 11
86500035
LIGHTS (47368272)
X-016-4 - POSITION LAMP (86500035) (Plug)
86500035 12
86500035
51546954_EN 28/11/2018
55.1 [55.100] / 560
X-016-5 - TURN LAMP (86500035) (Plug)
86500035 13
86500035
LIGHTS (47368272)
X-017 - CHASSIS/RH-FRONT LIGHT INTERC. (87597749) (Receptacle)
87597749 14
87597749
1 X-947 (Plug) pin 1 - CHASSIS CH-1176 GND-RH FRONT LIGHT BK - 1.5 SHEET 21 SH21 - ROAD LIGHTS
(47663693)
2 SP-025-P-X CH-1102 RIGHT-HAND LOW BEAM GY - 1.5 SHEET 21 SH21 - ROAD LIGHTS
LAMP
3 SP-026-P-X CH-1188 RIGHT-HAND HIGH GN - 1.5 SHEET 21 SH21 - ROAD LIGHTS
BEAM LAMP
4 SP-044-P-X CH-1193A + RIGHT-HAND YE - 1.0 SHEET 21 SH21 - ROAD LIGHTS
POSITION LAMP
5 X-943_S (Receptacle) pin A3 CH-1196 RIGHT-HAND FRONY LB - 1.0 SHEET 21 SH21 - ROAD LIGHTS
(84551847)
51546954_EN 28/11/2018
55.1 [55.100] / 561
X-018 - CHASSIS/LH-FRONT ROAD LIGHT INTE (87597749) (Receptacle)
87597749 15
87597749
1 X-947 (Plug) pin 1 - CHASSIS CH-1250 GND-LH FRONT LIGHT BK - 1.5 SHEET 21 SH21 - ROAD LIGHTS
(47663693)
2 SP-025-P-X CH-1187 LH-LOW BEAM LAMP GY - 1.5 SHEET 21 SH21 - ROAD LIGHTS
3 SP-026-P-X CH-1106 LH HIGH BEAM LAMP GN - 1.5 SHEET 21 SH21 - ROAD LIGHTS
4 SP-1194-P-X CH-1194A + LH POSITION LAMP YE - 1.0 SHEET 21 SH21 - ROAD LIGHTS
5 X-943_S (Receptacle) pin A6 CH-1200 LH FRONT TURN LAMP BR - 1.0 SHEET 21 SH21 - ROAD LIGHTS
(84551847)
X-019 - SHUTTLE LEVEL [ Z-004] (82862752) (Receptacle)
82862752 16
82862752
1 SP-2102-P-X CA-2102A +5V SHUTTLE LEVER PK - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
2 X-094B (Receptacle) pin 30 - CA-2101 FORWARD FROM YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
UCM (UNIVERSAL CONTROL SHUTTLE LEVER
MODULE) [A-002] (82028495)
3 X-094B (Receptacle) pin 31 - CA-3102 REVERSE FROM YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
MODULE) [A-002] (82028495)
4 Not Used
5 Not Used
6 X-092B (Receptacle) pin 30 - CA-6104 S SHUTTLE LEVER YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
UCM (UNIVERSAL CONTROL
MODULE) [A-002] (82028495)
7 Not Used
8 SP-1526-P-X CA-1526D MOMENTARY BL - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
SHUTTLE-UCM(GND)
9 X-094B (Receptacle) pin 21 - CA-5103 NOT PARK FROM YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
MODULE) [A-002] (82028495)
10 SP-2102-P-X CA-2102C +5V EPB PK - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
51546954_EN 28/11/2018
55.1 [55.100] / 562

11 X-092B (Receptacle) pin 16 - CA-4103 NEUTRAL FROM YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
MODULE) [A-002] (82028495)
51546954_EN 28/11/2018
55.1 [55.100] / 563

X-020 - FRONT LIGHTS (47368272) (Plug)
47368272 1
47368272
1 Not Used
2 X-016-2 (Plug) pin 1 - LOW FL-1177 name SHEET 21 SH21 - ROAD LIGHTS
3 X-016-3 (Plug) pin 1 - HIGH FL-1178 name SHEET 21 SH21 - ROAD LIGHTS
4 Not Used
5 X-016-5 (Plug) pin 1 - TURN FL-1180 name SHEET 21 SH21 - ROAD LIGHTS
LAMP (86500035)
X-021 - [ E-021] (82012083) (Plug)
82012083 2
82012083
1 X-023 (Plug) pin 1 - RH FL-1179B name SHEET 21 SH21 - ROAD LIGHTS
POSTION LED LIGHT [E-023]
(82012083)
2 X-023 (Plug) pin 2 - RH FL-1176B name SHEET 21 SH21 - ROAD LIGHTS
POSTION LED LIGHT [E-023]
(82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 564
X-021P - POWER INTERFACE WITH FUSEMODULE (87696636) (Plug)
87696636 3
87696636
1 X-926 (Plug) pin 1 - CAB EP-045 EP-045 RD - 25.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
FUSE [Z-001] (84207856)
X-021S - POWER INTERFACE WITH FUSEMODULE (84153320) (Plug)
84153320 4
84153320
1 X-029 (Plug) pin 1 - CAB PWR CA-045 CAB PWR RD - 25.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
[W-001] (84138833)
X-022 - CHASSIS-TRAILER SOCKET INTERC. (47604306) (Receptacle)
47604306 5
47604306
51546954_EN 28/11/2018
55.1 [55.100] / 565

1 X-946 (Plug) pin 1 - CHASSIS CH-1256 GND-TRAILER SOCKET BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
GROUND 4 [STUD-GND-004] EU SOCKET, TRAILER SOCKET
(47663137)
2 SP-044-P-X CH-1236 + TRAILER ROAD LIGHTS YE - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
3 X-943_S (Receptacle) pin B6 CH-1542 TRAILER LH LB - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
(84551847)
4 X-943_S (Receptacle) pin B1 CH-1240 RELAY-TRAILER BRAKE RD - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- CAB - CHASSIS BULKHEAD LAMPS SOCKET, TRAILER SOCKET
(84551847)
5 X-943_S (Receptacle) pin C8 CH-1239 TRAILER RIGHT-HAND LB - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
(84551847)
6 SP-1194-P-X CH-1211 + TRAILER ROAD LIGHTS YE - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
7 SP-042-P-X CH-1233 BACKUP ALARM-RELAY- GN - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
TRAILER SOCKET, TRAILER SOCKET
X-022-EUR - TRAILER SOCKET - CHASSIS INTERC. (84122361) (Plug)
84122361 6
84122361
1 X-022A-EUR (Receptacle) TS-EUR-1256 TS-EUR-1256 BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[J-004A] (84185564)
[J-004A] (84185564)
[J-004A] (84185564)
4 X-022A-EUR (Receptacle) TS-EUR-1240 TS-EUR-1240 RD - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[J-004A] (84185564)
[J-004A] (84185564)
[J-004A] (84185564)
7 X-022A-EUR (Receptacle) TS-EUR-1233 TS-EUR-1233 GN - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[J-004A] (84185564)
51546954_EN 28/11/2018
55.1 [55.100] / 566
X-022-NA - TRAILER SOCKET - CHASSIS INTERC. (84122361) (Plug)
84122361 7
84122361
1 X-022A-NA (Plug) pin 1 TS-NA-1256 TS-NA-1256 BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[J-004B] (84531642)
[J-004B] (84531642)
[J-004B] (84531642)
4 X-022A-NA (Plug) pin 4 TS-NA-1240 TS-NA-1240 RD - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[J-004B] (84531642)
[J-004B] (84531642)
[J-004B] (84531642)
7 X-022A-NA (Plug) pin 7 TS-NA-1233 TS-NA-1233 GN - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
[J-004B] (84531642)
X-022A-EUR - TRAILER SOCKET EU [ J-004A] (84185564) (Receptacle)
84185564 8
84185564
INTERC. (84122361)
2 X-022-EUR (Plug) pin 7 - TS-EUR-1233 TS-EUR-1233 GN - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
51546954_EN 28/11/2018
55.1 [55.100] / 567

3 X-022-EUR (Plug) pin 1 - TS-EUR-1256 TS-EUR-1256 BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
INTERC. (84122361)
INTERC. (84122361)
6 X-022-EUR (Plug) pin 4 - TS-EUR-1240 TS-EUR-1240 RD - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
INTERC. (84122361)
X-022A-NA - TRAILER SOCKET NA [ J-004B] (84531642) (Plug)
84531642 9
84531642
1 X-022-NA (Plug) pin 1 - TS-NA-1256 TS-NA-1256 BK - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
INTERC. (84122361)
INTERC. (84122361)
4 X-022-NA (Plug) pin 4 - TS-NA-1240 TS-NA-1240 RD - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
INTERC. (84122361)
INTERC. (84122361)
7 X-022-NA (Plug) pin 7 - TS-NA-1233 TS-NA-1233 GN - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
INTERC. (84122361)
51546954_EN 28/11/2018
55.1 [55.100] / 568
X-023 - RH POSTION LED LIGHT [ E-023] (82012083) (Plug)
82012083 10
82012083
(82012083)
(82012083)
X-024 - (47416275) (Receptacle)
47416275 11
47416275
1 Not Used
2 E-002-PLUG-P-LOW BEAM WIRE1763 WIRE1763 SHEET 21 SH21 - ROAD LIGHTS
LAM
3 E-002-PLUG-P-HIGH BEAM WIRE1764 WIRE1764 SHEET 21 SH21 - ROAD LIGHTS
LA
51546954_EN 28/11/2018
55.1 [55.100] / 569
87679438 12
87679438
A X-245 (Receptacle) EC-1106A LOWER COOLING FAN#1 OR - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
(5801926231)
B X-245 (Receptacle) EC-0147A LOWER COOLING FAN#1 BR - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
(5801926231)
X-026 - CHASSIS-RH REAR ROAD LIGHT (87694110) (Plug)
87694110 13
87694110
(87745334)
(87745334)
3 Not Used
(87745334)
51546954_EN 28/11/2018
55.1 [55.100] / 570
87679438 14
87679438
A X-245 (Receptacle) EC-1107A UPPER COOLING FAN#2 YE - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
(5801926231)
B X-245 (Receptacle) EC-1105A UPPER COOLING FAN#2 BL - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
(5801926231)
X-028 - LH FRONT WORK LED LIGHT (CAB) OP [ E-010] (82012083) (Plug)
82012083 15
82012083
1 SP-1148-P-X RJ-1148A GND-LH FRONT WORK BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
2 SP-1043A-P-X RJ-1043C + LH FRONT WORK LED GY - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
51546954_EN 28/11/2018
55.1 [55.100] / 571
X-029 - CAB PWR [ W-001] (84138833) (Plug)
84138833 16
84138833
1 X-021S (Plug) pin 1 - CA-045 CAB PWR RD - 25.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
51546954_EN 28/11/2018
55.1 [55.100] / 572

X-030 - DIAGNOSTIC CONNECTOR (87736919) (Plug)
87736919 1
87736919
A SP-093-P-X CA-5700RG DIAGNOSTIC BK - 1.0 SHEET 29 SH29 - CAN-BUS LINE,
CONNECTOR-GND DIAGNOSTIC CONNECTOR
B X-401 (Receptacle) pin A2 CA-1053C FUSE-DIAGNOSTIC RD - 1.0 SHEET 29 SH29 - CAN-BUS LINE,
- FUSE HOLDER [Z-401] CONNECTOR DIAGNOSTIC CONNECTOR
(48049606)
C SP-4502B-P-X CA-4502C DIAGNOSTIC YE - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
CONNECTOR_CAN- DIAGNOSTIC CONNECTOR
H_VB1
D SP-5420B-P-X CA-5420C DIAGNOSTIC GN - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
CONNECTOR_CAN- DIAGNOSTIC CONNECTOR
L_VB1
E Not Used
F Not Used
G Not Used
H SP-1546-P-X CA-1546A UCM-REAR AXLE LOAD YE - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
SENSOR (CAN-H_SB1) DIAGNOSTIC CONNECTOR
I Not Used
J SP-1547-P-X CA-1547A UCM-REAR AXLE LOAD GN - 0.75 SHEET 29 SH29 - CAN-BUS LINE,
SENSOR (CAN-L_SB1) DIAGNOSTIC CONNECTOR
X-031 - (84337243) (Plug)
84337243 2
84337243
51546954_EN 28/11/2018
55.1 [55.100] / 573
X-032 - RH FRONT WORK LIGHT [ E-009] (82012083) (Plug)
82012083 3
82012083
1 X-078 (Plug) pin 1 - ROOF RC-1149 GND-RH FRONT WORK BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND-1 (84140737) LIGHT (CAB) LAMP AND BEACON LAMP
2 SP-1043-P-X RC-1043A RIGHT-HAND FRONT VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
WORK LIGHT (CAB) LAMP AND BEACON LAMP
X-033 - LH FRONT WORK LIGHT [ E-011] (82012083) (Plug)
82012083 4
82012083
1 SP-1148-P-X RJ-1148B GND-LH FRONT WORK BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
2 SP-1043A-P-X RJ-1043D + LH FRONT WORK GY - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
X-034 - TIMER CIRCUIT FOR FRONT AND REAR [ A-009] (87733594) (Receptacle)
87733594 5
87733594
51546954_EN 28/11/2018
55.1 [55.100] / 574

1 X-031_S (Receptacle) CA-1166 TIMER-REAR WIPER BR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
pin 11 - CAB - ROOF MOTOR (WIPER & amp; WASHER)
2 SP-0259-P-X CA-0259A MULTIFUNCTION GN - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
3 Not Used
4 SP-091-P-X CA-1119 GND-TIMER WIPER BK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
5 X-012 (Receptacle) pin 8 CA-0257 MULTIFUNCTION GN - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
FRONT AND RE [S-038]
(87711803)
6 X-201 (Receptacle) pin 3 CA-036 FRONT WIPER YE - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
- FRONT WIPER MOTOR MOTOR-TIMER (WIPER & amp; WASHER)
[M-002] (87688719)
7 X-012 (Receptacle) pin 3 CA-0150 MULTIFUNCTION LG - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
(87711803)
8 SP-092-P-X CA-1029 + TIMER WIPER GN - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
9 SP-091-P-X CA-032 GND-TIMER CIRCUIT BK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
WIPER (WIPER & amp; WASHER)
10 X-173 (Receptacle) pin 1 CA-0105 Diode Module-Timer YE - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- WIPER DIODE MODULE (WIPER & amp; WASHER)
[V-002] (82012083)
X-035 - ROTATING BEACON [ E-017] (87691950) (Receptacle)
87691950 6
87691950
1 X-031_P (Plug) pin 14 - CAB RC-1150 BEACON LIGHT- SW WH - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
(84165870)
2 X-079 (Plug) pin 1 - ROOF RC-1151 GND-ROTATING BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND 2 (84140737) BEACON LAMP LAMP AND BEACON LAMP
51546954_EN 28/11/2018
55.1 [55.100] / 575
X-036 - ROOF WIPER MOTOR [ M-005] (87688719) (Receptacle)
87688719 7
87688719
1 X-078 (Plug) pin 1 - ROOF RC-1154 GND-ROOF WIPER BK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
GROUND-1 (84140737) MOTOR (WIPER & amp; WASHER)
2 X-031_P (Plug) pin 4 - CAB RC-1162 (53) ROOF WIPER OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
(84165870)
3 X-031_P (Plug) pin 3 - CAB RC-1160 (31b) ROOF WIPER WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
(84165870)
4 Not Used
5 X-031_P (Plug) pin 15 - CAB RC-1034 (53a) ROOF WIPER OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
(84165870)
X-037 - FRONT AUXILIARY PRESS. RELEASE S [ S-036] (84819781) (Receptacle)
84819781 8
84819781
1 Not Used
2 SP-2102-P-X CA-1527 VSS_1 FRONT WH - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
AUXILIARY PRESS.- AUXILIARY AND BOOM/TELE CUT OFF
JOYSTYCK VALVE
3 SP-1597-P-X CA-1597 UCM-FRONT AUX YE - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
VALVE
4 Not Used
5 Not Used
6 Not Used
7 SP-1228-P-X CA-1596 FRONT AUXILIARY BK - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
VALVE
8 SP-1237A-P-X CA-1231 BACKLIGHT FRONT AUX VT - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
VALVE
51546954_EN 28/11/2018
55.1 [55.100] / 576
X-038 - REAR HYDRAULIC AUXILIARY SWITCH [ S-018] (84819781) (Receptacle)
84819781 9
84819781
1 X-091B (Receptacle) pin 6 - CA-1591 UCM-REAR HYDR AUX WH - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
UCM (UNIVERSAL CONTROL SW AUXILIARY AND BOOM/TELE CUT OFF
MODULE) [A-002] (87410946) VALVE
2 X-400 (Receptacle) pin A2 CA-1021B + REAR HYDR AUX SW YE - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
- FUSE HOLDER [Z-400] AUXILIARY AND BOOM/TELE CUT OFF
(48049606) VALVE
3 SP-1584-P-X CA-1584 AUX. SW-REAR GN - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
HYD.VALVE AUXILIARY AND BOOM/TELE CUT OFF
VALVE
4 Not Used
5 Not Used
6 Not Used
7 SP-1228-P-X CA-1229 GND-REAR HYDRAULIC BK - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
AUX SW AUXILIARY AND BOOM/TELE CUT OFF
VALVE
8 SP-1237A-P-X CA-1675 BACKLIGHT REAR VT - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
HYDRAULIC AUXILIARY AUXILIARY AND BOOM/TELE CUT OFF
S VALVE
9 SP-1228-P-X CA-1587A GND-REAR HYDRAULIC BK - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
VALVE
10 SP-1237A-P-X CA-1590 BACKLIGHT-REAR HYDR VT - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
VALVE
X-039 - REAR WIPER MOTOR [ M-003] (87688719) (Receptacle)
87688719 10
87688719
1 X-078 (Plug) pin 1 - ROOF RC-1159 GND-REAR WIPER BK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
GROUND-1 (84140737) MOTOR (WIPER & amp; WASHER)
2 X-031_P (Plug) pin 11 - CAB RC-1166 (PWR) REAR WIPER WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
(84165870)
51546954_EN 28/11/2018
55.1 [55.100] / 577

3 Not Used
4 Not Used
5 X-031_P (Plug) pin 10 - CAB RC-1035 (PARCKING) REAR OR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- ROOF INTERCONNECT WIPER MOTOR (WIPER & amp; WASHER)
(84165870)
51546954_EN 28/11/2018
55.1 [55.100] / 578

X-040A - DOME LAMP [ E-006] (87691425) (Receptacle)
87691425 1
87691425
1 X-031_P (Plug) pin 13 - CAB RC-1153 DOME LAMP RD - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
(84165870)
X-040B - DOME LAMP [ E-006] (87691425) (Receptacle)
87691425 2
87691425
1 X-079 (Plug) pin 1 - ROOF RC-1152 GND-DOME LAMP BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND 2 (84140737) LAMP AND BEACON LAMP
51546954_EN 28/11/2018
55.1 [55.100] / 579
X-041 - 4WS STEERING SOLENOID VALVE [ Y-007] (47414530) (Receptacle)
47414530 3
47414530
1 X-942_S (Receptacle) pin CH-1175 UCM-4WS STEERING VT - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
AA1 - CAB - CHASSIS S.V. SOLENOID VALVES
BULKHEAD (84254835)
2 SP-1180-P-X CH-1180A GND-4WS STEERING BK - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
S.V. SOLENOID VALVES
X-042 - CRAB STEERING SOLENOID VALVE [ Y-008] (47414530) (Receptacle)
47414530 4
47414530
1 X-942_S (Receptacle) pin CH-1174 UCM-CRAB STEERING VT - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
AA2 - CAB - CHASSIS SOLENOID VALVE SOLENOID VALVES
BULKHEAD (84254835)
2 SP-1180-P-X CH-1180B UCM-CRAB STEERING BK - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
S.V. (GND) SOLENOID VALVES
51546954_EN 28/11/2018
55.1 [55.100] / 580
X-043-1 - RH SPEAKER [ H-001] (87680382) (Plug)
87680382 5
87680382
1 X-031_P (Plug) pin 2 - CAB RC-1156 RADIO-RH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
(84165870)
X-043-2 - RH SPEAKER [ H-001] (87691425) (Receptacle)
87691425 6
87691425
1 X-031_P (Plug) pin 1 - CAB RC-1155 RADIO-RH SPEAKER BK - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
(84165870)
X-044-1 - LH SPEAKER [ H-002] (87680382) (Plug)
87680382 7
87680382
51546954_EN 28/11/2018
55.1 [55.100] / 581

1 X-031_P (Plug) pin 9 - CAB RC-1158 RADIO-LH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
(84165870)
X-044-2 - LH SPEAKER [ H-002] (87691425) (Receptacle)
87691425 8
87691425
1 X-031_P (Plug) pin 8 - CAB RC-1157 RADIO-LH SPEAKER BK - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
(84165870)
X-045 - DRIVE STEPPER MOTOR [ A-005] (87694702) (Receptacle)
87694702 9
87694702
1 Not Used
2 SP-1557-P-X CA-1557B FUSE-DRIVE STEPPER BL - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
3 SP-1566-P-X CA-1566D GND-DRIVE STEPPER BK - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
MOTOR STEPPER MOTOR
4 Not Used
5 Not Used
6 X-050 (Plug) pin 2 - CA-1559 DRIVE STEPPER- LB - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
TEMP [R-004] (87493513)
7 X-046 (Receptacle) pin 4 CA-1556 A/C STEPPER BL - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
- A/C STEPPER MOTOR MOTOR-DRIVE STEPPER MOTOR
12/24V [M-001] (84265223)
8 X-046 (Receptacle) pin 3 CA-1551 DRIVE STEPPER-A/C BL - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
- A/C STEPPER MOTOR STEPPER MOTOR STEPPER MOTOR
12/24V [M-001] (84265223)
12/24V [M-001] (84265223)
10 Not Used
11 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 582

12 Not Used
13 X-050 (Plug) pin 1 - CA-1560 DRIVE STEPPER- BR - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
TEMP [R-004] (87493513)
12/24V [M-001] (84265223)
X-046 - A/C STEPPER MOTOR 12/24V [ M-001] (84265223) (Receptacle)
84265223 10
84265223
- DRIVE STEPPER MOTOR STEPPER MOTOR STEPPER MOTOR
[A-005] (87694702)
2 SP-1557-P-X CA-1557A FUSE-A/C STEPPER BL - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
MOTOR STEPPER MOTOR
3 X-045 (Receptacle) pin 8 - CA-1551 DRIVE STEPPER-A/C BL - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
DRIVE STEPPER MOTOR STEPPER MOTOR STEPPER MOTOR
[A-005] (87694702)
4 X-045 (Receptacle) pin 7 - CA-1556 A/C STEPPER BL - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
DRIVE STEPPER MOTOR MOTOR-DRIVE STEPPER MOTOR
[A-005] (87694702)
5 Not Used
6 X-045 (Receptacle) pin 9 - CA-1550 DRIVE STEPPER-A/C BL - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
DRIVE STEPPER MOTOR STEPPER MOTOR STEPPER MOTOR
[A-005] (87694702)
X-047 - FRONT WASHER MOTOR [ M-004] (87691950) (Plug)
87691950 11
87691950
1 X-942_S (Receptacle) pin CH-1163 FRONT WASHER MOTOR PK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
AD6 - CAB - CHASSIS (WIPER & amp; WASHER)
BULKHEAD (84254835)
2 X-948 (Plug) pin 1 - CHASSIS CH-1164 gnd-FRONT WASHER BK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
GROUND 2 (47663693) MOTOR (WIPER & amp; WASHER)
51546954_EN 28/11/2018
55.1 [55.100] / 583
X-048 - JOYSTYC 1 [ Z-003] (87694583) (Receptacle)
87694583 12
87694583
1 SP-1525B-P-X CA-1525BA VSS_1 HYDRAULIC PK - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
CONTROLLER- CONTROL HANDLE
JOYSTICK
2 X-091B (Receptacle) pin 21 - CA-1651 JOYSTICK-UCM YE - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (87410946)
3 X-091B (Receptacle) pin 8 - CA-1652 JOYSTICK-UCM YE - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (87410946)
4 SP-1038-P-X CA-1038C HYDRAULIC BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
JOYSTICK
5 Not Used
6 Not Used
7 SP-1525B-P-X CA-1525BC VSS_1 HYDRAULIC PK - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
JOYSTICK
8 X-091B (Receptacle) pin 14 - CA-1653 JOYSTICK-UCM BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (87410946)
9 X-091B (Receptacle) pin 13 - CA-1354 JOYSTICK-UCM BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (87410946)
10 SP-1038-P-X CA-1038B HYDRAULIC BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
JOYSTICK
X-049 - JOYSTYC 2 [ Z-003] (87700156) (Receptacle)
87700156 13
87700156
1 SP-1525-P-X CA-1525C JOYSTICK CONTROL PK - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
HANDLE-UCM CONTROL HANDLE
2 SP-1526-P-X CA-1526C JOYSTICK CONTROL BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
HANDLE-UCM(GND) CONTROL HANDLE
51546954_EN 28/11/2018
55.1 [55.100] / 584

3 X-094A (Receptacle) pin 18 - CA-1662 JOYSTICK-UCM YE - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (82028493)
4 X-094A (Receptacle) pin 25 - CA-1663 JOYSTICK-UCM WH - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (82028493)
5 X-094A (Receptacle) pin 17 - CA-1664 JOYSTICK-UCM RD - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (82028493)
6 X-094A (Receptacle) pin 24 - CA-1666 JOYSTICK-UCM WH - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (82028493)
7 X-094B (Receptacle) pin 7 - CA-2103 DECLUTCH JOYSTICK GN - 0.75 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (82028495)
8 X-093B (Receptacle) pin 23 - CA-2012 NEUTRAL JOYSTICK- YE - 0.75 SHEET 17 SH17 - (UCM) JOYSTICK
UCM (UNIVERSAL CONTROL UCM CONTROL HANDLE
MODULE) [A-002] (84130760)
9 X-092A (Receptacle) pin 16 - CA-2104 GEAR FORWARD/ YE - 0.75 SHEET 17 SH17 - (UCM) JOYSTICK
UCM (UNIVERSAL CONTROL REVERS JOYSTICK-UCM CONTROL HANDLE
MODULE) [A-002] (82028493)
10 X-092A (Receptacle) pin 15 - CA-2100 GEAR UP/DOWN GN - 0.75 SHEET 17 SH17 - (UCM) JOYSTICK
UCM (UNIVERSAL CONTROL JOYSTIC-UCM CONTROL HANDLE
MODULE) [A-002] (82028493)
11 X-404 (Receptacle) pin A12 CA-1613 FUSE-JOYSTIC VT - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
- FUSE MODULE [Z-404] CONTROL HANDLE
(48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 585

X-050 - POTENTIOMETER A/C TEMP [ R-004] (87493513) (Plug)
87493513 1
87493513
1 X-045 (Receptacle) pin 13 CA-1560 DRIVE STEPPER- BR - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
- DRIVE STEPPER MOTOR POTENT.A/C TEMP STEPPER MOTOR
[A-005] (87694702)
2 X-045 (Receptacle) pin 6 - CA-1559 DRIVE STEPPER- LB - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
DRIVE STEPPER MOTOR POTENT.A/C TEMP STEPPER MOTOR
[A-005] (87694702)
X-051 - A/C SWITCH ILLUMINATION [ E-016] (84278792) (Plug)
84278792 2
84278792
1 SP-1566-P-X CA-1566C GND- A/C SW ILL. BK - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
2 SP-1561-P-X CA-1561B THERMOSTAT-A/C VT - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
51546954_EN 28/11/2018
55.1 [55.100] / 586
X-052 - A/C SWITCH [ S-035] (87736481) (Plug)
87736481 3
87736481
1 SP-1689-P-X CA-1689B FAN-SWITCH VT - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
2 SP-1561-P-X CA-1561A THERMOSTAT-A/C VT - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
3 Not Used
4 SP-1566-P-X CA-1566A GND- A/C SW BK - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
X-053 - CIGAR LIGHTER [ J-003] (82944110) (Receptacle)
82944110 4
82944110
1 SP-093-P-X CA-1243 GND-CIGAR LIGHTER BK - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
2 X-401 (Receptacle) pin A8 CA-1046 FUSE-CIGAR LIGHTER WH - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
(48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 587
X-053A - CIGAR LIGHTER [ J-003] (87581782) (Receptacle)
87581782 5
87581782
1 SP-017-P-X CA-1241 BACKLIGHT-CIGAR YE - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
LIGHTER AND CIGAR LIGHTER
X-054 - THERMOSTAT [ B-028] (84136442) (Receptacle)
84136442 6
84136442
1 SP-1561-P-X CA-1561 THERMOSTAT-A/C SW VT - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
2 X-941_P (Plug) pin C4 - CA-021 FILTER PRESSURE SW- YE - 0.75 SHEET 30 SH30 - A/C & amp; DRIVE
CAB - ENGINE BULKHEAD THERMOSTAT STEPPER MOTOR
(84254825)
3 SP-1566-P-X CA-1566B GND-THERMOSTAT BK - 0.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
51546954_EN 28/11/2018
55.1 [55.100] / 588
87709371 7
87709371
1 Not Used
2 Not Used
3 X-031_S (Receptacle) CA-1155 RADIO-RH SPEAKER BR - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
pin 1 - CAB - ROOF AND CIGAR LIGHTER
4 X-031_S (Receptacle) CA-1156 RADIO-RH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
5 X-031_S (Receptacle) CA-1157 RADIO-LH SPEAKER BK - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
6 X-031_S (Receptacle) CA-1158 RADIO-LH SPEAKER RD - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
87709660 8
87709660
1 Not Used
2 Not Used
3 Not Used
4 SP-1059-P-X CA-1059B FUSE- RADIO WH - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
5 Not Used
6 SP-017-P-X CA-1242 BACKLIGHT RADIO YE - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
7 X-400 (Receptacle) pin A12 CA-1061 FUSE-RADIO GN - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
(48049606)
8 SP-093-P-X CA-1248 GND-RADIO BK - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
51546954_EN 28/11/2018
55.1 [55.100] / 589
X-057 - SEAT SW AND AIR SUSPENSION [ S-029] (47401066) (Receptacle)
47401066 9
47401066
1 X-400 (Receptacle) pin A19 CA-2205B FUSE-SEAT WH - 0.75 SHEET 13 SH13 - (UCM) STEERING AND
- FUSE HOLDER [Z-400] COMPRESSOR SOLENOID VALVES
(48049606)
2 Not Used
3 SP-1618-P-X CA-1618 GND-SEAT SWITCH BK - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
SOLENOID VALVES
4 Not Used
5 X-092A (Receptacle) pin 12 - CA-1570 SEAT SW-UCM GN - 0.75 SHEET 13 SH13 - (UCM) STEERING AND
MODULE) [A-002] (82028493)
6 SP-090-P-X CA-1023 GND-SEAT SWITCH BK - 0.75 SHEET 13 SH13 - (UCM) STEERING AND
SOLENOID VALVES
7 X-402 (Receptacle) pin R5_87 CA-1103 RELAY-SEAT HEATING OR - 1.5 SHEET 13 SH13 - (UCM) STEERING AND
- MINI RELAY MODULE SOLENOID VALVES
[Z-402] (84526304)
8 SP-1618-P-X CA-1618B GND-SEAT HEATING BK - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
SOLENOID VALVES
X-058 - RESISTOR [ R-007] (84279647) (Receptacle)
84279647 10
84279647
1 X-059 (Receptacle) pin 2 - CA-1601 FAN SW-RESISTOR GY - 2.5 SHEET 30 SH30 - A/C & amp; DRIVE
FAN SW [S-011] (84279647) STEPPER MOTOR
4 SP-1608-P-X CA-1608A RESISTOR GY - 2.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
51546954_EN 28/11/2018
55.1 [55.100] / 590
X-058A - FAN MOTOR [ M-006] (84335034) (Receptacle)
84335034 11
84335034
1 X-213A (Plug) pin 1 - CAB CA-1607 GND-FAN MOTOR BK - 6.0 SHEET 30 SH30 - A/C & amp; DRIVE
GROUND 1 (GND-005) STEPPER MOTOR
[STD-GND-005] (47663139)
2 SP-1608-P-X CA-1608B FAN MOTOR GY - 6.0 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
X-059 - FAN SW [ S-011] (84279647) (Receptacle)
84279647 12
84279647
1 SP-1689-P-X CA-1689A FAN - SWITCH VT - 2.5 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
2 X-058 (Receptacle) pin CA-1601 FAN SW-RESISTOR GY - 2.5 SHEET 30 SH30 - A/C & amp; DRIVE
1 - RESISTOR [R-007] STEPPER MOTOR
(84279647)
(84279647)
(84279647)
5 X-405 (Receptacle) pin R1_86 CA-1609 FAN-4TH SPEED GY - 1.0 SHEET 30 SH30 - A/C & amp; DRIVE
- FAN - 4TH SPEED UNIT RELAY-SW STEPPER MOTOR
RELAY [Z-405] (84405124)
51546954_EN 28/11/2018
55.1 [55.100] / 591

82028493 1
82028493
1 Not Used
2 X-941_P (Plug) pin C5 - CA-1224 FUEL LEVEL VT - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
CAB - ENGINE BULKHEAD SENSOR-ADIC CLUSTER
(84254825)
3 SP-4502-P-X CA-4502 ADIC-CAN-H_VB1 YE - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
4 SP-5420-P-X CA-5420 ADIC_CAN-L_VB1 GN - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
5 X-942_P (Plug) pin AD2 - CA-1528 SIG.BRAKE BOOSTER YE - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
CAB - CHASSIS BULKHEAD PRESS.-ADIC CLUSTER
(84254824)
6 SP-1529-P-X CA-1529 ANALOG DIGITAL BL - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
SENSOR GND
7 Not Used
8 Not Used
9 Not Used
10 Not Used
11 Not Used
12 Not Used
13 Not Used
14 Not Used
15 Not Used
16 Not Used
17 X-091 (Receptacle) pin B5 CA-1543 ADIC-FLASHER UNIT YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- FLASHER UNIT [A-004] CLUSTER
(87699386)
18 Not Used
19 Not Used
20 X-082 (Receptacle) pin 3 CA-1264 ADIC-DISPLAY VT - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- DISPLAY NAVIGATION NAVIGATION CLUSTER
ENTER/HOME [S-020] ENTER/HOME
(84819781)
- DISPLAY NAVIGATION NAVIGATION CLUSTER
ENTER/HOME [S-020] ENTER/HOME
(84819781)
- DISPLAY NAVIGATION NAVIGATION UP/DOWN CLUSTER
UP/DOWN [S-021] (84819781)
- DISPLAY NAVIGATION NAVIGATION UP/DOWN CLUSTER
UP/DOWN [S-021] (84819781)
24 Not Used
25 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 592

26 X-941_P (Plug) pin C7 - CA-0107 BATTERY ISOLATOR- WH - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
CAB - ENGINE BULKHEAD ADIC CLUSTER
(84254825)
82016219 2
82016219
1 X-942_P (Plug) pin BC7 - CA-1532 +5Vref_1 BRAKE PK - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
CAB - CHASSIS BULKHEAD BOOSTER PRESS. CLUSTER
(84254824) SENSOR
2 X-094 (Receptacle) pin CA-1052 OPEN SIGNAL BATTERY WH - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
3 - BATTERY ISOLATOR ISOLATOR FROM CLUSTER
SWITCH [S-001] (84819781) SWITCH TO ANALOG
DIGITAL INSTRUMENT
CLUSTER
3 X-941_P (Plug) pin B2 - CA-1005 ADIC-AIR CLEANER SW GY - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
CAB - ENGINE BULKHEAD CLUSTER
(84254825)
4 Not Used
5 Not Used
6 SP-1106-P-X CA-1106B ADIC- HIGH BEAM RELAY GN - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
7 Not Used
8 Not Used
9 SP-1197B-P-X CA-1197B ADIC-TURN LAMPS LB - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
(DIODES) CLUSTER
10 Not Used
11 Not Used
12 X-942_P (Plug) pin AD3 - CA-1530 RAILER BRAKE WH - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
CAB - CHASSIS BULKHEAD PRESSURE SW. -ADIC CLUSTER
(84254824)
13 SP-1217-P-X CA-1217A ADIC-ALTERNATOR BR - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
14 Not Used
15 X-213A (Plug) pin 1 - CAB CA-1579 GND-ADIC BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
GROUND 1 (GND-005) CLUSTER
[STD-GND-005] (47663139)
16 Not Used
17 SP-1212-P-X CA-1212C STARTER RELAY-UCM- RD - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CLUSTER
18 X-221A (Plug) pin 1 - CA-1246 ADIC-BRAKE FLUID GY - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
BRAKE FLUID LEVEL [B-023] LEVEL CLUSTER
(87581782)
19 SP-1008-P-X CA-1010 ADIC-BACLIGHTS SW VT - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
20 X-401 (Receptacle) pin A2 CA-1053 FUSE- ANALOG DIGITAL RD - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
- FUSE HOLDER [Z-401] INSTRUMENT CLUSTER CLUSTER
(48049606)
21 SP-1240-P-X CA-1240A FUSE- ANALOG DIGITAL YE - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
KEY ON
51546954_EN 28/11/2018
55.1 [55.100] / 593
X-063 - MULTIFUNCTION LEVER (Lights and [ S-037] (87702231) (Receptacle)
87702231 3
87702231
1 X-401 (Receptacle) pin A4 CA-1064 FUSE-MULTIFUNCTION GN - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
- FUSE HOLDER [Z-401] LEVER (LIGHTS AND HORN)
(48049606)
2 X-402 (Receptacle) pin R6_86 CA-2002 MFL-ROAD LIGHTS VT - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
- MINI RELAY MODULE RELAY (LIGHTS AND HORN)
[Z-402] (84526304)
3 X-402 (Receptacle) pin R2_86 CA-1104 MFL-HIGH BEAM RELAY GN - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
- MINI RELAY MODULE (LIGHTS AND HORN)
[Z-402] (84526304)
4 X-402 (Receptacle) pin R1_86 CA-1101 MFL-LOW BEAM RELAY GY - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
[Z-402] (84526304)
5 SP-1073-P-X CA-1073B MULTIFUNCTION LEVER GN - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(LIGHTS AND HORN)
6 X-402 (Receptacle) pin R3_86 CA-1092 MFLHORN RELAY PK - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
[Z-402] (84526304)
7 X-091 (Receptacle) pin B3 CA-1199 MFL-FLASHER LB - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(87699386)
8 X-091 (Receptacle) pin B2 CA-1195 MFL-FLASHER LB - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(87699386)
X-064 - ADIC [ A-003] (87691968) (Plug)
87691968 4
87691968
51546954_EN 28/11/2018
55.1 [55.100] / 594
X-065 - PEDAL BRAKE SW [ S-014] (87687242) (Receptacle)
87687242 5
87687242
1 SP-1252-P-X CA-1552C GND PEDAL BRAKE BK - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
SWITCH (LIGHTS AND HORN)
2 SP-1252-P-X CA-1552D GND PEDAL BRAKE BK - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
SWITCH (LIGHTS AND HORN)
3 X-093A (Receptacle) pin 17 - CA-1210 PEDAL BRAKE YE - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
UCM (UNIVERSAL CONTROL SWITCH-UCM (LIGHTS AND HORN)
MODULE) [A-002] (84130757)
4 X-093A (Receptacle) pin 18 - CA-1577 PEDAL BRAKE SW-UCM YE - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
UCM (UNIVERSAL CONTROL (LIGHTS AND HORN)
MODULE) [A-002] (84130757)
82012083 6
82012083
1 SP-1047-P-X FL-1047A GND RIGHT-HAND BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
LIGHT
2 SP-1041-P-X FL-1038B RIGHT-HAND FRONT GY - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
51546954_EN 28/11/2018
55.1 [55.100] / 595
X-067 - STEERING MODE SELECTOR SW [ S-013] (47398305) (Receptacle)
47398305 7
47398305
A SP-075-P-X CA-1016A + STEERING MODE OR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
SELECTOR SW SOLENOID VALVES
B X-093B (Receptacle) pin 11 - CA-1024 UCM-STEERING MODE WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
UCM (UNIVERSAL CONTROL SELECTOR SW SOLENOID VALVES
MODULE) [A-002] (84130760)
C X-093B (Receptacle) pin 1 - CA-1025 UCM-STEERING MODE BR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
MODULE) [A-002] (84130760)
D X-093B (Receptacle) pin 16 - CA-1028 UCM-STEERING MODE WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
MODULE) [A-002] (84130760)
X-068 - LH REAR WORK LIGHT [ E-015] (82012083) (Receptacle)
82012083 8
82012083
1 X-079 (Plug) pin 1 - ROOF RC-1146 GND-LH REAR WORK BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND 2 (84140737) LIGHT LAMP AND BEACON LAMP
2 SP-1045-P-X RC-1045B LH REAR WORK LIGHT VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
51546954_EN 28/11/2018
55.1 [55.100] / 596
X-069 - RH REAR WORK LIGHT [ E-014] (82012083) (Receptacle)
82012083 9
82012083
1 X-078 (Plug) pin 1 - ROOF RC-1147 GND-RH REAR WORK BK - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
GROUND-1 (84140737) LIGHT LAMP AND BEACON LAMP
2 SP-1045-P-X RC-1045A RIGHT-HAND REAR VT - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
51546954_EN 28/11/2018
55.1 [55.100] / 597

X-070 - FRONT WORK LIGHT SWITCH [ S-010] (84819781) (Receptacle)
84819781 1
84819781
1 Not Used
2 SP-1069-P-X CA-1069B FUSE-FRONT GN - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
3 X-942_P (Plug) pin BC1 - CA-1038 RIGHT-HAND FRONT GY - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
CAB - CHASSIS BULKHEAD WORK LED LIGHT LAMP AND BEACON LAMP
(84254824)
4 Not Used
5 SP-1069-P-X CA-1069A FUSE-FRONT GN - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
6 X-031_S (Receptacle) CA-1043 RIGHT-HAND FRONT GY - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
pin 6 - CAB - ROOF WORK LIGHT LAMP AND BEACON LAMP
7 SP-1605A-P-X CA-1232H GND-FRONT BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
8 SP-1237-P-X CA-1586 BACKLIGHT FRONT VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
X-071 - REAR WORKLIGHT SWITCH [ S-005] (84819781) (Receptacle)
84819781 2
84819781
1 Not Used
2 SP-1072-P-X CA-1072A FUSE-REAR WORK RD - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
3 X-942_P (Plug) pin BC8 - CA-2036 REAR LED WORK WH - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
CAB - CHASSIS BULKHEAD LIGHTS LAMP AND BEACON LAMP
(84254824)
51546954_EN 28/11/2018
55.1 [55.100] / 598

4 Not Used
5 SP-1072-P-X CA-1072B FUSE-REAR WORK RD - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
6 X-031_S (Receptacle) CA-1045 REAR WORK GY - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
pin 7 - CAB - ROOF LIGHTS-SWITCH LAMP AND BEACON LAMP
7 SP-1605A-P-X CA-1612 GND-REAR WORK BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
8 SP-1237-P-X CA-1611 BACKLIGHT REAR WORK VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
X-072 - BEACON LIGHT SWITCH [ S-003] (84819781) (Receptacle)
84819781 3
84819781
1 Not Used
2 X-401 (Receptacle) pin A6 CA-1044A + BEACON LIGHT SW WH - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
- FUSE HOLDER [Z-401] LAMP AND BEACON LAMP
(48049606)
3 X-031_S (Receptacle) CA-1150 BEACON LIGHT- SW YE - 1.5 SHEET 22 SH22 - WORK LIGHTS, DOME
pin 14 - CAB - ROOF LAMP AND BEACON LAMP
4 Not Used
5 Not Used
6 Not Used
7 SP-1605A-P-X CA-1229A GND-BEACON LIGHT SW BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
8 SP-1237-P-X CA-1234 BACKLIGHT BEACON VT - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
LIGHT SW LAMP AND BEACON LAMP
X-073 - ROOF WIPER SWITCH [ S-006] (84819781) (Receptacle)
84819781 4
84819781
1 Not Used
2 SP-1079B-P-X CA-1079C ROOF WIPER SW BR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
51546954_EN 28/11/2018
55.1 [55.100] / 599

3 SP-1163-P-X CA-1163B ROOF WIPER SW VT - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
4 X-031_S (Receptacle) CA-1160 ROOF WIPER - SW WH - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
pin 3 - CAB - ROOF (WIPER & amp; WASHER)
5 X-031_S (Receptacle) CA-1162 ROOF WIPER - SW BR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
pin 4 - CAB - ROOF (WIPER & amp; WASHER)
6 SP-1079B-P-X CA-1079D ROOF WIPER SW BR - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
7 SP-1605A-P-X CA-1258 GND-ROOF WIPER SW BK - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
8 SP-1237-P-X CA-1259 BACKLIGHT-ROOF VT - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
WIPER SW (WIPER & amp; WASHER)
X-074 - PICK-UP HITCH LED WORK LIGHT CON [ E-018] (82012083) (Receptacle)
82012083 5
82012083
1 X-095_P (Receptacle) pin 2 - PH-3025 REAR LED WORK BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
INTERFACE PICK-UP HITCH LIGHTS GND LAMP AND BEACON LAMP
LED WORK (48077530)
2 X-095_P (Receptacle) pin 1 - PH-2036 REAR LED WORK WH - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
LED WORK (48077530)
X-075 - 5TH FRONT HYDR AUXILIARY [ S-007] (84819781) (Receptacle)
84819781 6
84819781
1 Not Used
2 SP-1009-P-X CA-1009A + 5TH FRONT HYDR AUX OR - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
SW AND PRESSURE SWITCH
3 X-943_P (Plug) pin B7 - CA-1120 5TH FRONT HYDR WH - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
CAB - CHASSIS BULKHEAD AUX-BOOM SOCKET AND PRESSURE SWITCH
(84550084) REELING
4 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 600

5 Not Used
6 Not Used
7 SP-1227-P-X CA-1227 GND-5TH FRONT HYDR BK - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
AUX SW AND PRESSURE SWITCH
8 SP-1255-P-X CA-1255B BACKLIGHT-5TH FRONT VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
HYDR AUX SW AND PRESSURE SWITCH
9 SP-1227-P-X CA-1227B GND-5TH FRONT HYDR BK - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
AUX SW AND PRESSURE SWITCH
10 SP-1255-P-X CA-1255C BACKLIGHT-5TH FRONT VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
HYDR AUX SW AND PRESSURE SWITCH
X-076 - HAZARD WARNING SWITCH [ S-009] (84819781) (Receptacle)
84819781 7
84819781
1 Not Used
2 SP-1054-P-X CA-1048 FUSE- WARNING SW RD - 1.0 SHEET 27 SH27 - FLASHER UNIT
3 X-091 (Receptacle) pin B4 CA-1544 HAZARD WARNING GN - 1.0 SHEET 27 SH27 - FLASHER UNIT
(87699386)
4 Not Used
5 Not Used
6 Not Used
7 SP-1252-P-X CA-1153 GND-HAZARD WARNING BK - 1.0 SHEET 27 SH27 - FLASHER UNIT
SW
8 X-091 (Receptacle) pin A6 CA-1197C HAZARD WARNING GN - 1.0 SHEET 27 SH27 - FLASHER UNIT
(87699386)
X-077 - BOOM LIGHT SWITCH [ S-008] (84819781) (Receptacle)
84819781 8
84819781
1 Not Used
2 X-400 (Receptacle) pin A8 CA-1068 FUSE-BOOM LIGHTS SW RD - 1.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
- FUSE HOLDER [Z-400] SOCKET, TRAILER SOCKET
(48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 601

3 X-943_P (Plug) pin A8 - CA-1220 BOOM LIGHTS-SWITCH GN - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
CAB - CHASSIS BULKHEAD SOCKET, TRAILER SOCKET
(84550084)
4 Not Used
5 Not Used
6 Not Used
7 SP-1605A-P-X CA-1235 GND-BOOM LIGHTS BK - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
SWITCH SOCKET, TRAILER SOCKET
8 SP-1237-P-X CA-1226 BACKLIGHT BOOM VT - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
LIGHTS SW SOCKET, TRAILER SOCKET
X-078 - ROOF GROUND-1 (84140737) (Plug)
84140737 9
84140737
1 X-039 (Receptacle) pin 1 RC-1159 GND-REAR WIPER BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
- REAR WIPER MOTOR MOTOR CHASSIS AND ROOF
[M-003] (87688719)
1 X-069 (Receptacle) pin 1 - RH RC-1147 GND-RH REAR WORK BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
(82012083)
1 X-032 (Plug) pin 1 - RH RC-1149 GND-RH FRONT WORK BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
FRONT WORK LIGHT [E-009] LIGHT (CAB) CHASSIS AND ROOF
(82012083)
1 X-036 (Receptacle) pin 1 RC-1154 GND-ROOF WIPER BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
- ROOF WIPER MOTOR MOTOR CHASSIS AND ROOF
[M-005] (87688719)
X-079 - ROOF GROUND 2 (84140737) (Plug)
84140737 10
84140737
51546954_EN 28/11/2018
55.1 [55.100] / 602

1 X-033_S (Plug) pin 2 - CAB RC-1148 GND-FRONT WORK LED BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
ROOF-LH FRONT WORK LIGHT (CAB) CHASSIS AND ROOF
LIGHT (82012083)
1 X-040B (Receptacle) pin RC-1152 GND-DOME LAMP BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
1 - DOME LAMP [E-006] CHASSIS AND ROOF
(87691425)
1 X-068 (Receptacle) pin 1 - LH RC-1146 GND-LH REAR WORK BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
(82012083)
1 X-035 (Receptacle) pin 2 - RC-1151 GND-ROTATING BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
ROTATING BEACON [E-017] BEACON LAMP CHASSIS AND ROOF
(87691950)
51546954_EN 28/11/2018
55.1 [55.100] / 603

X-080 - BOOM SOCKET SWITCH [ S-019] (84819781) (Receptacle)
84819781 1
84819781
1 Not Used
2 SP-1009-P-X CA-1009B + BOOM SOCKET SW OR - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
3 X-942_P (Plug) pin AD1 - CA-1610 BOOM SOCKET- SWITCH WH - 2.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
CAB - CHASSIS BULKHEAD SOCKET, TRAILER SOCKET
(84254824)
4 Not Used
5 Not Used
6 Not Used
7 SP-1228-P-X CA-1225 GND-BOOM SOCKET SW BK - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
8 SP-1237A-P-X CA-1676 BACKLIGHT BOOM VT - 1.0 SHEET 23 SH23 - BOOM LIGHTS, BOOM
SOCKET SW SOCKET, TRAILER SOCKET
82012083 2
82012083
1 SP-1047-P-X FL-1047 GND RIGHT-HAND BK - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
LIGHT
2 SP-1041-P-X FL-1038A RIGHT-HAND FRONT GY - 1.0 SHEET 22 SH22 - WORK LIGHTS, DOME
51546954_EN 28/11/2018
55.1 [55.100] / 604
X-082 - DISPLAY NAVIGATION ENTER/HOME [ S-020] (84819781) (Receptacle)
84819781 3
84819781
1 X-060 (Receptacle) pin 21 - CA-1265 ADIC-DISPLAY VT - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
ENTER/HOME
2 SP-1114-P-X CA-1004A GND-DISPLAY BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
NAVIGATION CLUSTER
ENTER/HOME
ENTER/HOME
4 Not Used
5 Not Used
6 Not Used
NAVIGATION CLUSTER
ENTER/HOME
NAVIGATION CLUSTER
ENTER/HOME
NAVIGATION CLUSTER
ENTER/HOME
NAVIGATION CLUSTER
ENTER/HOME
X-083 - DISPLAY NAVIGATION UP/DOWN [ S-021] (84819781) (Receptacle)
84819781 4
84819781
2 SP-1114-P-X CA-1004B GND-DISPLAY BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
51546954_EN 28/11/2018
55.1 [55.100] / 605

4 Not Used
5 Not Used
6 Not Used
X-084 - REAR AXLE LOAD SENSOR [ S-028] (87695564) (Receptacle)
87695564 5
87695564
1 X-942_S (Receptacle) pin CH-1615 + REAR AXLE LOAD YE - 1.5 SHEET 15 SH15 - (UCM) CAB SWITCHES
AD8 - CAB - CHASSIS SENSOR AND PRESSURE SWITCH
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-1546 UCM-REAR AXLE LOAD YE - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
BULKHEAD (84254835)
3 X-942_S (Receptacle) pin CH-1547 UCM-REAR AXLE LOAD GN - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
BULKHEAD (84254835)
4 X-945 (Plug) pin 1 - CHASSIS CH-1616 GND-REAR AXLE LOAD BK - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
GROUND 3 [STUD-GND-004] SENSOR AND PRESSURE SWITCH
(47663137)
X-085 - DECLUTCH BY SERVICE BRAKE ENABLE [ S-022] (84819781) (Receptacle)
84819781 6
84819781
1 Not Used
2 X-404 (Receptacle) pin A9 CA-1510 FUSE-DECLUTCH VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
- FUSE MODULE [Z-404] SERVICE BRAKE SW AND PRESSURE SWITCH
(48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 606

3 X-091B (Receptacle) pin 15 - CA-1516 DECLUTCH BY SERVICE VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
UCM (UNIVERSAL CONTROL BRAKE SW-UCM AND PRESSURE SWITCH
MODULE) [A-002] (87410946)
4 Not Used
5 Not Used
6 Not Used
7 SP-1605B-P-X CA-1258A GND-DECLUTCH BK - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
SERVICE BRAKE AND PRESSURE SWITCH
8 SP-1008-P-X CA-1553A BACKLIGHT HYDR VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
AUXILLARY SW AND PRESSURE SWITCH
X-086 - CONTINUOUS AUX FLOW SW [ S-034] (84819781) (Receptacle)
84819781 7
84819781
1 X-092B (Receptacle) pin 27 - CA-1655 UCM-CONTINUOUS AUX BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
UCM (UNIVERSAL CONTROL FLOW SW CONTROL HANDLE
MODULE) [A-002] (82028495)
2 SP-1699B-P-X CA-1699E FUSE-CONTINUOUS YE - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
AUX FLOW SW CONTROL HANDLE
3 X-094A (Receptacle) pin 12 - CA-1656 UCM-CONTINUOUS AUX BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (82028493)
4 Not Used
5 SP-1699B-P-X CA-1699F FUSE-CONTINUOUS YE - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
AUX FLOW SW CONTROL HANDLE
6 X-093B (Receptacle) pin 19 - CA-1658 UCM-CONTINUOUS AUX BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
MODULE) [A-002] (84130760)
7 SP-1252-P-X CA-1250A GND-CONTINUOUS AUX BK - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
FLOW CONTROL HANDLE
8 SP-1255-P-X CA-1255A BACKLIGHT VT - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
CONTINUOUS AUX CONTROL HANDLE
FLOW SW
X-087 - PARK BRAKE SWITCH [ S-024] (84819781) (Receptacle)
84819781 8
84819781
51546954_EN 28/11/2018
55.1 [55.100] / 607

1 X-092B (Receptacle) pin 21 - CA-2520 PARKING BRAKE YE - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
UCM (UNIVERSAL CONTROL SWITCH-OFF-UCM AND PRESSURE SWITCH
MODULE) [A-002] (82028495)
2 X-404 (Receptacle) pin A13 CA-1021A + PARK BRAKE SW YE - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
- FUSE MODULE [Z-404] AND PRESSURE SWITCH
(48049606)
3 X-092B (Receptacle) pin 22 - CA-1519 PARK BRAKE SW-UCM YE - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
UCM (UNIVERSAL CONTROL AND PRESSURE SWITCH
MODULE) [A-002] (82028495)
4 Not Used
5 Not Used
6 Not Used
7 SP-1605A-P-X CA-1293 GND-PARK BRAKE SW BK - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
AND PRESSURE SWITCH
8 SP-1237-P-X CA-1594 BACKLIGHT-PARK VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
BRAKE SW AND PRESSURE SWITCH
X-088 - COOLING FAN REV SWITCH [ S-025] (84819781) (Receptacle)
84819781 9
84819781
1 Not Used
2 X-404 (Receptacle) pin A10 CA-1535 FUSE-COOLING FAN VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
- FUSE MODULE [Z-404] REV SW AND PRESSURE SWITCH
(48049606)
3 X-093B (Receptacle) pin 20 - CA-1517 COOLING FAN REV VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
UCM (UNIVERSAL CONTROL SW-UCM AND PRESSURE SWITCH
MODULE) [A-002] (84130760)
4 Not Used
5 Not Used
6 Not Used
7 SP-1228-P-X CA-1256A GND-COOLING FAN REV BK - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
SW AND PRESSURE SWITCH
8 SP-1237A-P-X CA-1257 BACKLIGHT COOLING VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
FAN REV SW AND PRESSURE SWITCH
51546954_EN 28/11/2018
55.1 [55.100] / 608
X-089 - TRANSMISSION CONTROL UNIT [ A-007] (47715498) (Receptacle)
47715498 10
47715498
1 X-940_P (Plug) pin 16 - CAB - CA-1583 +30 TRANSMISSION RD - 0.5 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION BULKHEAD TRAX SOLENOID VALVES AND CONTROLS
(47663154)
2 SP-1581-P-X CA-1581A FUSE-TCU OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
3 X-940_P (Plug) pin 1 - CAB - CA-1066 PULSE WIDTH WH - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION BULKHEAD MODULATED FORWARD SOLENOID VALVES AND CONTROLS
(47663154) LOW VALVE COMMAND
TRANSMISSION BULKHEAD MODULATED REVERSE SOLENOID VALVES AND CONTROLS
(47663154) VALVE COMMAND
5 SP-1581-P-X CA-1581B FUSE-TCU OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
(47663154) HIGH VALVE COMMAND
TRANSMISSION BULKHEAD MODULATED KPROP SOLENOID VALVES AND CONTROLS
(47663154) VALVE COMMAND
8 SP-1581-P-X CA-1581C FUSE-TCU OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
9 X-940_P (Plug) pin 9 - CAB - CA-1078 SK1 VALVE COMMAND WH - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION BULKHEAD SOLENOID VALVES AND CONTROLS
(47663154)
10 X-940_P (Plug) pin 10 - CAB - CA-1085 SK2 VALVE COMMAND WH - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
(47663154)
11 Not Used
12 X-940_P (Plug) pin 2 - CAB - CA-1999 PULSE WIDTH GY - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
(47663154) LOW VALVE CURRENT
FEEDBACK
(47663154) HIGH VALVE CURRENT
FEEDBACK
14 Not Used
15 Not Used
16 Not Used
17 X-940_P (Plug) pin 12 - CAB - CA-1098 TRASMISSION SENSOR BL - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION BULKHEAD GROUND SOLENOID VALVES AND CONTROLS
(47663154)
18 Not Used
19 Not Used
20 Not Used
21 Not Used
22 Not Used
23 Not Used
24 SP-1178-P-X CA-1178B TRANSMISSION INPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
51546954_EN 28/11/2018
55.1 [55.100] / 609

25 X-940_P (Plug) pin 15 - CAB - CA-1179 TRANSMISSION OUTPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION BULKHEAD SPEED SOLENOID VALVES AND CONTROLS
(47663154)
26 Not Used
27 SP-4502-P-X CA-4502N TCU - CAN-H_VB1 YE - 0.75 SHEET 19 SH19 - (TCU) TRANSMISSION
28 Not Used
29 X-940_P (Plug) pin 18 - CAB - CA-2021C TRAX GROUND (TCU) BK - 2.0 SHEET 19 SH19 - (TCU) TRANSMISSION
(47663154)
30 Not Used
31 Not Used
32 Not Used
33 Not Used
34 SP-1581-P-X CA-1581D FUSE-TCU OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
35 Not Used
36 Not Used
37 Not Used
38 Not Used
39 Not Used
TRANSMISSION BULKHEAD MODULATED REVERSE SOLENOID VALVES AND CONTROLS
(47663154) VALVE CURRENT
FEEDBACK
TRANSMISSION BULKHEAD MODULATED KPROP SOLENOID VALVES AND CONTROLS
(47663154) VALVE CURRENT
FEEDBACK
42 Not Used
43 X-940_P (Plug) pin 13 - CAB - CA-1049 TRANSMISSION OIL YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION BULKHEAD TEMPERATURE SENSOR SOLENOID VALVES AND CONTROLS
(47663154)
44 X-940_P (Plug) pin 14 - CAB - CA-1040 TRANSMISSION OIL YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TRANSMISSION BULKHEAD PRESSURE SWITCH SOLENOID VALVES AND CONTROLS
(47663154)
45 Not Used
46 Not Used
47 Not Used
48 Not Used
49 Not Used
50 Not Used
51 Not Used
52 SP-1178-P-X CA-1178A TRANSMISSION INPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
53 Not Used
54 Not Used
55 SP-5420-P-X CA-5420N TCU_CAN-L_VB1 GN - 0.75 SHEET 19 SH19 - (TCU) TRANSMISSION
51546954_EN 28/11/2018
55.1 [55.100] / 610

X-090 - TELEMATICS PREDISPOSITION [ A-010] (87700156) (Receptacle)
87700156 1
87700156
1 SP-1576-P-X CA-1576A GND TELEMATICS UNIT BK - 1.0 SHEET 28 SH28 - GPS SYSTEM
2 SP-1240-P-X CA-1240B FUSE-TELEMATIC YE - 1.0 SHEET 28 SH28 - GPS SYSTEM
PREDISP. (TELEMATICS UNIT PREDISPOSITION)
3 SP-4502D-P-X CA-4502E TELEMATICS_CAN- YE - 0.75 SHEET 28 SH28 - GPS SYSTEM
H_VB1 (TELEMATICS UNIT PREDISPOSITION)
4 SP-5420D-P-X CA-5420E TELEMATICS_CAN- GN - 0.75 SHEET 28 SH28 - GPS SYSTEM
L_VB1 (TELEMATICS UNIT PREDISPOSITION)
5 Not Used
6 X-191 (Receptacle) pin 3 - CA-RX232 RS232 CHANNEL RX WH - 0.75 SHEET 28 SH28 - GPS SYSTEM
(87695564)
7 X-191 (Receptacle) pin 2 - CA-TX232 RS232 CHANNEL TX GN - 0.75 SHEET 28 SH28 - GPS SYSTEM
(87695564)
8 SP-1217-P-X CA-1217B ADIC-TELEMATICS BR - 0.75 SHEET 28 SH28 - GPS SYSTEM
9 Not Used
10 Not Used
11 Not Used
12 SP-2013-P-X CA-2013B BATTERY ISOLATOR RD - 1.0 SHEET 28 SH28 - GPS SYSTEM
SW-TELEMATICS (TELEMATICS UNIT PREDISPOSITION)
X-091 - FLASHER UNIT [ A-004] (87699386) (Receptacle)
87699386 2
87699386
51546954_EN 28/11/2018
55.1 [55.100] / 611

A1 SP-1054-P-X CA-1054A FUSE-FLASHER GN - 1.5 SHEET 27 SH27 - FLASHER UNIT
A3 X-943_P (Plug) pin C8 - CA-1239 TRAILER RIGHT-HAND LB - 1.0 SHEET 27 SH27 - FLASHER UNIT
CAB - CHASSIS BULKHEAD LAMP-FLASHER
(84550084)
A5 X-943_P (Plug) pin B6 - CA-1542 TRAILER LH LB - 1.0 SHEET 27 SH27 - FLASHER UNIT
CAB - CHASSIS BULKHEAD LAMP-FLASHER
(84550084)
A6 X-076 (Receptacle) pin 8 - CA-1197C HAZARD WARNING GN - 1.0 SHEET 27 SH27 - FLASHER UNIT
[S-009] (84819781)
A8 SP-1073-P-X CA-1073A FUSE-FLASHER UNIT GN - 1.0 SHEET 27 SH27 - FLASHER UNIT
B1 SP-1054-P-X CA-1054B FUSE-FLASHER GN - 1.5 SHEET 27 SH27 - FLASHER UNIT
B2 X-063 (Receptacle) pin 8 CA-1195 MFL-FLASHER LB - 1.0 SHEET 27 SH27 - FLASHER UNIT
(Lights and [S-037] (87702231)
B3 X-063 (Receptacle) pin 7 CA-1199 MFL-FLASHER LB - 1.0 SHEET 27 SH27 - FLASHER UNIT
(Lights and [S-037] (87702231)
B4 X-076 (Receptacle) pin 3 - CA-1544 HAZARD WARNING GN - 1.0 SHEET 27 SH27 - FLASHER UNIT
[S-009] (84819781)
B5 X-060 (Receptacle) pin 17 - CA-1543 ADIC-FLASHER UNIT YE - 1.0 SHEET 27 SH27 - FLASHER UNIT
ADIC CN1 [A-003] (82028493)
B6 SP-1193-P-X CA-1193 FLASHER-LH TURN LB - 1.0 SHEET 27 SH27 - FLASHER UNIT
LAMP-DIODE
B7 SP-1196-P-X CA-1196 FLASHER-LH TURN LB - 1.0 SHEET 27 SH27 - FLASHER UNIT
LAMP-DIODE
B8 SP-093-P-X CA-1545 GND- FLASHER UNIT BK - 1.0 SHEET 27 SH27 - FLASHER UNIT
[STD-GND-005] (47663140)
[STD-GND-005] (47663140)
X-091A - UCM (UNIVERSAL CONTROL MODULE) [ A-002] (82016219) (Receptacle)
82016219 3
82016219
2 Not Used
3 Not Used
4 Not Used
5 Not Used
6 Not Used
8 SP-1525-P-X CA-1525 UCM-SENSOR SUPPLY BR - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
AND PRESSURE SWITCH
9 SP-2102-P-X CA-2102 +5V TO SHUTTLE LEVER PK - 0.75 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
10 Not Used
11 Not Used
12 Not Used
13 X-942_P (Plug) pin AB8 - CA-1503 UCM-AUX OUT VALVE BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
CAB - CHASSIS BULKHEAD CONTROL HANDLE
(84254824)
51546954_EN 28/11/2018
55.1 [55.100] / 612

14 SP-059-P-X CA-2202 FUSE-UCM WH - 0.75 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
15 Not Used
16 Not Used
17 Not Used
18 Not Used
19 X-942_P (Plug) pin AC2 - CA-1507 UCM-TELESCOPE RETR. BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
CAB - CHASSIS BULKHEAD VALVE CONTROL HANDLE
(84254824)
20 X-404 (Receptacle) pin A20 CA-2205A FUSE-UCM WH - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
- FUSE MODULE [Z-404]
(48049606)
21 Not Used
22 X-942_P (Plug) pin BD7 - CA-2514 UCM-GND PARK BRAKE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
CAB - CHASSIS BULKHEAD VALVE # 2
(84254824)
23 Not Used
24 X-942_P (Plug) pin AC4 - CA-1509 UCM-CUT OFF VALVE BR - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
CAB - CHASSIS BULKHEAD AUXILIARY AND BOOM/TELE CUT OFF
(84254824) VALVE
25 X-942_P (Plug) pin BC5 - CA-1513 UCM-PARK BRAKE WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
(84254824)
X-091B - UCM (UNIVERSAL CONTROL MODULE) [ A-002] (87410946) (Receptacle)
87410946 4
87410946
2 X-092 (Receptacle) pin 3 - CA-1592 BOOM FLOAT/RIDE YE - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
RIDE CTRL/BOOM FLOAT CONTROL SWITCH AND PRESSURE SWITCH
SWITCH [S-026] (84819781) ON-UCM
3 Not Used
4 X-942_P (Plug) pin BA3 - CA-1515 UCM-PRESS SWT PARK WH - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
CAB - CHASSIS BULKHEAD BRAKE
(84254824)
5 Not Used
6 X-038 (Receptacle) pin CA-1591 UCM-REAR HYDR AUX WH - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
1 - REAR HYDRAULIC SW AUXILIARY AND BOOM/TELE CUT OFF
AUXILIARY SWITCH [S-018] VALVE
(84819781)
7 SP-1584-P-X CA-1584A UCM-REAR AUX. SW GN - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
AUXILIARY AND BOOM/TELE CUT OFF
VALVE
8 X-048 (Receptacle) pin CA-1652 JOYSTICK-UCM YE - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
3 - JOYSTYC 1 [Z-003] CONTROL HANDLE
(87694583)
9 SP-0070-P-X CA-0070C UCM-GND CAB BK - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
10 X-097 (Receptacle) pin 3 CA-1520 LLMC DISABLE SW-UCM YE - 0.5 SHEET 13 SH13 - (UCM) STEERING AND
- LLMC DISABLE SWITCH SOLENOID VALVES
[S-097] (84819781)
11 X-092 (Receptacle) pin 1 - CA-2593 BOOM FLOAT/RIDE YE - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
RIDE CTRL/BOOM FLOAT CONTROL SWITCH AND PRESSURE SWITCH
SWITCH [S-026] (84819781) OFF-UCM
12 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 613

13 X-048 (Receptacle) pin CA-1354 JOYSTICK-UCM BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(87694583)
14 X-048 (Receptacle) pin CA-1653 JOYSTICK-UCM BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(87694583)
15 X-085 (Receptacle) pin 3 - CA-1516 DECLUTCH BY SERVICE VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
DECLUTCH BY SERVICE BRAKE SW-UCM AND PRESSURE SWITCH
BRAKE ENABLE [S-022]
(84819781)
16 Not Used
17 Not Used
18 X-097 (Receptacle) pin 1 CA-1531 LLMC DISABLE SW-UCM YE - 0.5 SHEET 13 SH13 - (UCM) STEERING AND
- LLMC DISABLE SWITCH SOLENOID VALVES
[S-097] (84819781)
19 Not Used
20 X-942_P (Plug) pin AC8 - CA-C531 UCM-PRESS SW. YE - 0.5 SHEET 16 SH16 - (UCM) HYDRAULIC
CAB - CHASSIS BULKHEAD CUTOFF BOOM/TILT AUXILIARY AND BOOM/TELE CUT OFF
(84254824) VALVE
(87694583)
22 Not Used
23 Not Used
24 Not Used
25 SP-5420F-P-X CA-5420G CAN-L_VB1-UCM GN - 0.75 SHEET 13 SH13 - (UCM) STEERING AND
SOLENOID VALVES
28 Not Used
29 Not Used
30 X-943_P (Plug) pin B1 - CA-1209 RELAY-TRAILER BRAKE RD - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CAB - CHASSIS BULKHEAD LAMPS SOLENOID VALVES
(84550084)
33 X-943_P (Plug) pin B8 - CA-1020 UCM-BRAKE LIGHTS RD - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CAB - CHASSIS BULKHEAD RELAY SOLENOID VALVES
(84550084)
34 SP-4502F-P-X CA-4502G CAN-H_VB1-UCM YE - 0.75 SHEET 13 SH13 - (UCM) STEERING AND
SOLENOID VALVES
X-092 - RIDE CTRL/BOOM FLOAT SWITCH [ S-026] (84819781) (Receptacle)
84819781 5
84819781
1 X-091B (Receptacle) pin 11 - CA-2593 BOOM FLOAT/RIDE YE - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
UCM (UNIVERSAL CONTROL CONTROL SWITCH AND PRESSURE SWITCH
MODULE) [A-002] (87410946) OFF-UCM
2 X-404 (Receptacle) pin A16 CA-1109 FUSE-BOOM YE - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
- FUSE MODULE [Z-404] RIDE/FLOAT SWITCH AND PRESSURE SWITCH
(48049606)
3 X-091B (Receptacle) pin 2 - CA-1592 BOOM FLOAT/RIDE YE - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
UCM (UNIVERSAL CONTROL CONTROL SWITCH AND PRESSURE SWITCH
MODULE) [A-002] (87410946) ON-UCM
51546954_EN 28/11/2018
55.1 [55.100] / 614

4 Not Used
5 Not Used
6 Not Used
7 SP-1605B-P-X CA-1552B GND LED BOOM FLOAT BK - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
SWITCH AND PRESSURE SWITCH
8 SP-1075-P-X CA-1075A UCM-BOOM FLOAT/RIDE VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
VALVE AND PRESSURE SWITCH
82028493 6
82028493
1 Not Used
4 Not Used
5 X-942_P (Plug) pin AA2 - CA-1174 UCM-CRAB STEERING WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CAB - CHASSIS BULKHEAD SOLENOID VALVE SOLENOID VALVES
(84254824)
6 X-941_P (Plug) pin A6 - CA-1253 UCM-FAN PRES. RELIEF WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CAB - ENGINE BULKHEAD S.V. SOLENOID VALVES
(84254825)
8 Not Used
9 Not Used
10 Not Used
11 SP-1547C-P-X CA-1547C UCM-REAR AXLE LOAD GN - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
12 X-057 (Receptacle) pin CA-1570 SEAT SW-UCM GN - 0.75 SHEET 13 SH13 - (UCM) STEERING AND
5 - SEAT SW AND AIR SOLENOID VALVES
SUSPENSION [S-029]
(47401066)
14 X-942_P (Plug) pin AA1 - CA-1175 UCM-4WS STEERING VT - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CAB - CHASSIS BULKHEAD S.V. SOLENOID VALVES
(84254824)
15 X-049 (Receptacle) pin CA-2100 GEAR UP/DOWN GN - 0.75 SHEET 17 SH17 - (UCM) JOYSTICK
10 - JOYSTYC 2 [Z-003] JOYSTIC-UCM CONTROL HANDLE
(87700156)
16 X-049 (Receptacle) pin CA-2104 GEAR FORWARD/ YE - 0.75 SHEET 17 SH17 - (UCM) JOYSTICK
9 - JOYSTYC 2 [Z-003] REVERS JOYSTICK-UCM CONTROL HANDLE
(87700156)
17 X-102 (Receptacle) pin 3 - CA-1657 UCM-HYDR AUXILLARY BR - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
HYDR AUXILLARY ENABLE SW AUXILIARY AND BOOM/TELE CUT OFF
SW [S-033] (84819781) VALVE
18 Not Used
19 Not Used
21 Not Used
22 X-942_P (Plug) pin BC6 - CA-1076 BOOM FLOAT/RIDE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
CAB - CHASSIS BULKHEAD VALVE RETURN
(84254824)
23 Not Used
24 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 615

25 X-102 (Receptacle) pin 1 - CA-1667 UCM-HYDR AUXILLARY BR - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
HYDR AUXILLARY ENABLE SW AUXILIARY AND BOOM/TELE CUT OFF
SW [S-033] (84819781) VALVE
26 SP-1038D-P-X CA-1038E UCM-GND_SENSOR BL - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
AUXILIARY AND BOOM/TELE CUT OFF
VALVE
82028495 7
82028495
1 SP-1546-P-X CA-1546 UCM-REAR AXLE LOAD YE - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
SENSOR (CAN-H_SB1) AND PRESSURE SWITCH
2 X-941_P (Plug) pin B3 - CA-1202 COOLING FAN-UCM BR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CAB - ENGINE BULKHEAD SOLENOID VALVES
(84254825)
3 SP-065-P-X CA-2224B FUSE-UCM WH - 0.75 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
4 SP-065-P-X CA-2224A FUSE-UCM WH - 0.75 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
5 X-941_P (Plug) pin A8 - CA-1190 UCM-LOWER FAN YE - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CAB - ENGINE BULKHEAD POWER MODULE SOLENOID VALVES
(84254825)
6 X-942_P (Plug) pin AC6 - CA-1511 UCM-PARK BRAKE WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
(84254824)
7 X-942_P (Plug) pin BA7 - CA-2513 UCM-GND PARK BRAKE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
(84254824)
8 X-942_P (Plug) pin BB2 - CA-1659 UCM-BOOM LIFT UP BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(84254824)
10 SP-1547C-P-X CA-1547D UCM-REAR AXLE LOAD GN - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
11 X-941_P (Plug) pin A4 - CA-2017 UCM-COOLING FAN YE - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CAB - ENGINE BULKHEAD RELAY SOLENOID VALVES
(84254825)
12 X-941_P (Plug) pin B1 - CA-1191 UCM-COOLING FAN BR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
(84254825)
13 Not Used
14 Not Used
15 X-942_P (Plug) pin AC3 - CA-1512 UCM-PRESS. SW. BOOM WH - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
CAB - CHASSIS BULKHEAD LOW CONTROL HANDLE
(84254824)
16 X-019 (Receptacle) pin 11 CA-4103 NEUTRAL FROM YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
- SHUTTLE LEVEL [Z-004] SHUTTLE LEVER
(82862752)
18 Not Used
19 Not Used
20 X-093 (Receptacle) pin 3 - CA-1522 ROAD/WORK MODE VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
ROAD/WORK MODE SWITCH SW-UCM AND PRESSURE SWITCH
[S-027] (84819781)
51546954_EN 28/11/2018
55.1 [55.100] / 616

21 X-087 (Receptacle) pin 1 CA-2520 PARKING BRAKE YE - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
- PARK BRAKE SWITCH SWITCH-OFF-UCM AND PRESSURE SWITCH
[S-024] (84819781)
22 X-087 (Receptacle) pin 3 CA-1519 PARK BRAKE SW-UCM YE - 0.75 SHEET 15 SH15 - (UCM) CAB SWITCHES
- PARK BRAKE SWITCH AND PRESSURE SWITCH
[S-024] (84819781)
23 X-093 (Receptacle) pin 1 - CA-1521 ROAD/WORK MODE VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
ROAD/WORK MODE SWITCH SW-UCM AND PRESSURE SWITCH
[S-027] (84819781)
24 SP-1212-P-X CA-1212B STARTER RELAY-UCM- RD - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
ADIC SOLENOID VALVES
25 X-942_P (Plug) pin BB3 - CA-1683 UCM-BOOM LIFT DOWN BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(84254824)
27 X-086 (Receptacle) pin 1 - CA-1655 UCM-CONTINUOUS AUX BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
CONTINUOUS AUX FLOW FLOW SW CONTROL HANDLE
SW [S-034] (84819781)
28 Not Used
29 Not Used
30 X-019 (Receptacle) pin 6 CA-6104 S SHUTTLE LEVER YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
- SHUTTLE LEVEL [Z-004]
(82862752)
31 X-112 (Receptacle) pin A - CA-1523 (SIG.) FOOT THROTTLE GN - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
FOOT THROTTLE SENSOR SENSOR SW.-UCM AND PRESSURE SWITCH
SW. [B-020] (84398823)
32 Not Used
33 Not Used
X-093 - ROAD/WORK MODE SWITCH [ S-027] (84819781) (Receptacle)
84819781 8
84819781
1 X-092B (Receptacle) pin 23 - CA-1521 ROAD/WORK MODE VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
MODULE) [A-002] (82028495)
2 X-404 (Receptacle) pin A14 CA-1536 FUSE-ROAD/WORK YE - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
- FUSE MODULE [Z-404] MODE SW AND PRESSURE SWITCH
(48049606)
3 X-092B (Receptacle) pin 20 - CA-1522 ROAD/WORK MODE VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
MODULE) [A-002] (82028495)
4 Not Used
5 Not Used
6 Not Used
7 SP-1605B-P-X CA-1593A GND-ROAD/WORK BK - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
MODE SWI AND PRESSURE SWITCH
8 SP-1008-P-X CA-1230A BACKLIGHT VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
ROAD/WORK MODE AND PRESSURE SWITCH
SW
51546954_EN 28/11/2018
55.1 [55.100] / 617
84130757 9
84130757
1 X-942_P (Plug) pin BD2 - CA-1598 UCM-AUX PRESS REL. BR - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
CAB - CHASSIS BULKHEAD S.V.A AUXILIARY AND BOOM/TELE CUT OFF
(84254824) VALVE
4 X-942_P (Plug) pin BD3 - CA-1599 UCM-AUX PRESS REL. BL - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
CAB - CHASSIS BULKHEAD S.V.B AUXILIARY AND BOOM/TELE CUT OFF
(84254824) VALVE
5 X-942_P (Plug) pin AA7 - CA-1056 UCM-AUX OUT VALVE BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(84254824)
6 Not Used
8 Not Used
9 Not Used
10 Not Used
11 X-980-2 (Plug) pin 1 - LLMC CA-2222A L.M.C. OVERRIDE WH - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
BYPASS INDICATOR [S-030] SW-UCM AND PRESSURE SWITCH
(87734169)
12 Not Used
14 X-942_P (Plug) pin AB7 - CA-1058 UCM-AUX IN VALVE BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(84254824)
15 X-942_P (Plug) pin BA4 - CA-1665 UNIVERSAL CONTROL WH - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
CAB - CHASSIS BULKHEAD MODULE - PRESS CONTROL HANDLE
(84254824) SW.TELE OUT
16 X-112 (Receptacle) pin D - CA-1524 (IVS 3) FOOT THROTTLE YE - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
FOOT THROTTLE SENSOR SENSOR SW.-UCM AND PRESSURE SWITCH
SW. [B-020] (84398823)
17 X-065 (Receptacle) pin 3 - CA-1210 PEDAL BRAKE YE - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
PEDAL BRAKE SW [S-014] SWITCH-UCM AND PRESSURE SWITCH
(87687242)
18 X-065 (Receptacle) pin 4 - CA-1577 PEDAL BRAKE SW-UCM YE - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
PEDAL BRAKE SW [S-014] AND PRESSURE SWITCH
(87687242)
19 Not Used
22 X-942_P (Plug) pin BB5 - CA-1684 UCM-TILT UP VALVE BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(84254824)
23 SP-1561-P-X CA-1561C A/C SWITCH VT - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
SIGNAL-UCM SOLENOID VALVES
24 Not Used
25 SP-1075-P-X CA-1075 UCM-BOOM FLOAT/RIDE WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
VALVE
51546954_EN 28/11/2018
55.1 [55.100] / 618
84130760 10
84130760
1 X-067 (Receptacle) pin CA-1025 UCM-STEERING MODE BR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
C - STEERING MODE SELECTOR SW SOLENOID VALVES
SELECTOR SW [S-013]
(47398305)
2 Not Used
4 Not Used
5 Not Used
6 X-942_P (Plug) pin BB6 - CA-1685 UCM-TILT DOWN VALVE BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(84254824)
7 Not Used
10 X-942_P (Plug) pin AB5 - CA-1182 UCM-TRAILER BRAKE WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CAB - CHASSIS BULKHEAD VALVE SOLENOID VALVES
(84254824)
11 X-067 (Receptacle) pin CA-1024 UCM-STEERING MODE WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
B - STEERING MODE SELECTOR SW SOLENOID VALVES
SELECTOR SW [S-013]
(47398305)
12 Not Used
13 Not Used
14 Not Used
15 Not Used
16 X-067 (Receptacle) pin CA-1028 UCM-STEERING MODE WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
D - STEERING MODE SELECTOR SW SOLENOID VALVES
SELECTOR SW [S-013]
(47398305)
17 Not Used
18 X-942_P (Plug) pin BB4 - CA-1682 UCM-BOOM LIFT DOWN BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(84254824)
SW [S-034] (84819781)
20 X-088 (Receptacle) pin 3 - CA-1517 COOLING FAN REV VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
COOLING FAN REV SWITCH SW-UCM AND PRESSURE SWITCH
[S-025] (84819781)
21 Not Used
22 Not Used
23 X-049 (Receptacle) pin CA-2012 NEUTRAL JOYSTICK- YE - 0.75 SHEET 17 SH17 - (UCM) JOYSTICK
8 - JOYSTYC 2 [Z-003] UCM CONTROL HANDLE
(87700156)
24 Not Used
25 Not Used
27 Not Used
28 Not Used
29 X-942_P (Plug) pin AA5 - CA-1186 UCM-FRONT AXLE YE - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CAB - CHASSIS BULKHEAD SENSOR SOLENOID VALVES
(84254824)
51546954_EN 28/11/2018
55.1 [55.100] / 619

30 X-942_P (Plug) pin AA3 - CA-1183 REAR AXLE SENSOR YE - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CAB - CHASSIS BULKHEAD SOLENOID VALVES
(84254824)
31 X-942_P (Plug) pin BB7 - CA-1042 UCM-BOOM YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
CAB - CHASSIS BULKHEAD RETRACTED PROX.
(84254824) SW
32 Not Used
33 X-941_P (Plug) pin A7 - CA-1254 UCM-FAN REVERS.S.V. WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
(84254825)
X-094 - BATTERY ISOLATOR SWITCH [ S-001] (84819781) (Receptacle)
84819781 11
84819781
1 X-941_P (Plug) pin C8 - CA-0102 CLOSE SIGNAL WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
CAB - ENGINE BULKHEAD BATTERY ISOLATOR
(84254825) FROM SWITCH
2 SP-2013-P-X CA-2013A FUSE-BATTERY RD - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR SW
3 X-061 (Receptacle) pin 2 - CA-1052 OPEN SIGNAL BATTERY WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ADIC CN2 [A-003] (82016219) ISOLATOR FROM
SWITCH TO ANALOG
DIGITAL INSTRUMENT
CLUSTER
4 Not Used
5 Not Used
6 Not Used
7 SP-1605B-P-X CA-1593 GND BATTERY BK - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR SW
8 SP-1008-P-X CA-1604B BACKLIGHT BATTERY VT - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR SW
9 SP-1605B-P-X CA-1593B GND-BATTERY BK - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR SW
10 SP-1008-P-X CA-1604 BACKLIGHT BATTERY VT - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR SW
51546954_EN 28/11/2018
55.1 [55.100] / 620
82028493 12
82028493
3 X-942_P (Plug) pin AD7 - CA-1686 UCM-TILT UPDOWN BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(84254824)
4 X-942_P (Plug) pin AC7 - CA-1507A TELESCOPE EXTD BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
CAB - CHASSIS BULKHEAD VALVE-UCM CONTROL HANDLE
(84254824)
5 X-942_P (Plug) pin BA5 - CA-1509B RETURN-CUT OFF BL - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
CAB - CHASSIS BULKHEAD VALVE-UCM AUXILIARY AND BOOM/TELE CUT OFF
(84254824) VALVE
6 X-942_P (Plug) pin AB4 - CA-1180C UCM-4WS/CRAB BR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
CAB - CHASSIS BULKHEAD STEERING S.V. (GND) SOLENOID VALVES
(84254824)
7 X-942_P (Plug) pin BB1 - CA-1681 UCM-BOOM LIFT UP BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(84254824)
9 Not Used
10 Not Used
11 Not Used
SW [S-034] (84819781)
13 X-942_P (Plug) pin AA8 - CA-1057 UCM-TELESCOPE EXTD BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(84254824)
14 Not Used
15 Not Used
16 Not Used
17 X-049 (Receptacle) pin CA-1664 JOYSTICK-UCM RD - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(87700156)
(87700156)
19 X-942_P (Plug) pin AC1 - CA-1506 UCM-TELESCOPE RETR. BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(84254824)
20 SP-1526-P-X CA-1526B UCM-SENSOR GND BL - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
AND PRESSURE SWITCH
21 Not Used
22 X-943_P (Plug) pin B2 - CA-2003 TRAILER BRAKE ISO7638 YE - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
CAB - CHASSIS BULKHEAD CONNECTOR
(84550084)
23 Not Used
24 X-049 (Receptacle) pin CA-1666 JOYSTICK-UCM WH - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(87700156)
25 X-049 (Receptacle) pin CA-1663 JOYSTICK-UCM WH - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
(87700156)
51546954_EN 28/11/2018
55.1 [55.100] / 621

82028495 13
82028495
1 Not Used
2 X-401 (Receptacle) pin A13 CA-2203 FUSE-UCM WH - 0.75 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
(48049606)
3 Not Used
4 Not Used
5 Not Used
6 Not Used
7 X-049 (Receptacle) pin CA-2103 DECLUTCH JOYSTICK GN - 0.75 SHEET 17 SH17 - (UCM) JOYSTICK
(87700156)
8 SP-1597-P-X CA-1597A UCM-FRONT AUX YE - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
VALVE
9 Not Used
10 Not Used
11 X-941_P (Plug) pin A3 - CA-9271 UNIVERSAL CONTROL WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
CAB - ENGINE BULKHEAD MODULE CRANK
(84254825)
12 Not Used
13 X-942_P (Plug) pin AB3 - CA-1080 UCM-(NO) BOOM LOW YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
CAB - CHASSIS BULKHEAD PROX. SW
(84254824)
14 X-942_P (Plug) pin BB8 - CA-2082 UCM-(NC) BOOM LOW YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
CAB - CHASSIS BULKHEAD PROX. SW
(84254824)
15 X-942_P (Plug) pin AB6 - CA-1501 UCM-BOOM UP PROX. YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
CAB - CHASSIS BULKHEAD SW
(84254824)
16 Not Used
17 Not Used
18 Not Used
19 Not Used
20 Not Used
21 X-019 (Receptacle) pin 9 CA-5103 NOT PARK FROM YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
(82862752)
22 Not Used
23 Not Used
24 Not Used
25 X-126 (Receptacle) pin 3 - CA-1518 MANUAL /SEMI AUTO VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
MANUAL/SEMI AUTO GEAR GEAR SW-UCM AND PRESSURE SWITCH
SWITCH [S-023] (84819781)
26 Not Used
27 SP-0068-P-X CA-0068L UCM-GND CAB BK - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
28 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 622

29 X-402 (Receptacle) pin R4_86 CA-0148 REVERSE (FNR) YE - 0.75 SHEET 13 SH13 - (UCM) STEERING AND
- MINI RELAY MODULE COMMAND BY SOLENOID VALVES
[Z-402] (84526304) UNIVERSAL CONTROL
MODULE
30 X-019 (Receptacle) pin 2 CA-2101 FORWARD FROM YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
(82862752)
31 X-019 (Receptacle) pin 3 CA-3102 REVERSE FROM YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
(82862752)
32 Not Used
33 Not Used
34 SP-0068-P-X CA-0068H UCM-GND CAB BK - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
X-096 - AUTOMATIC GREASE LUBRICATION SWI [ S-040] (84819781) (Receptacle)
84819781 14
84819781
1 Not Used
2 SP-1621-P-X CA-1621B INPUT AUTOMATIC RD - 1.0 SHEET 31 SH31 - AUTOMATIC GREASE
3 X-943_P (Plug) pin C6 - CA-1623 INPUT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
CAB - CHASSIS BULKHEAD GREASE LUBRICATION LUBRICATION
(84550084)
4 Not Used
5 Not Used
6 Not Used
7 X-943_P (Plug) pin C5 - CA-1622 GREEN LIGHT RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
CAB - CHASSIS BULKHEAD AUTOMATIC GREASE LUBRICATION
8 SP-1621-P-X CA-1621A GREEN LIGHT RD - 1.0 SHEET 31 SH31 - AUTOMATIC GREASE
LUBRICATION
9 X-943_P (Plug) pin C7 - CA-1624 RED LIGHT AUTOMATIC RD - 0.75 SHEET 31 SH31 - AUTOMATIC GREASE
CAB - CHASSIS BULKHEAD GREASE LUBRICATION LUBRICATION
(84550084)
10 SP-1621-P-X CA-1621C FUSE-AUTOMATIC RD - 1.0 SHEET 31 SH31 - AUTOMATIC GREASE
LED BACKLIGHT
51546954_EN 28/11/2018
55.1 [55.100] / 623
X-097 - LLMC DISABLE SWITCH [ S-097] (84819781) (Receptacle)
84819781 15
84819781
1 X-091B (Receptacle) pin 18 - CA-1531 LLMC DISABLE SW-UCM YE - 0.5 SHEET 13 SH13 - (UCM) STEERING AND
MODULE) [A-002] (87410946)
2 X-404 (Receptacle) pin A19 CA-1615A FUSE-LLMC DISABLE SW OR - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
- FUSE MODULE [Z-404] SOLENOID VALVES
(48049606)
3 X-091B (Receptacle) pin 10 - CA-1520 LLMC DISABLE SW-UCM YE - 0.5 SHEET 13 SH13 - (UCM) STEERING AND
MODULE) [A-002] (87410946)
4 Not Used
5 Not Used
6 Not Used
7 SP-1605A-P-X CA-1616 GND LLMC DISABLE SW BK - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
SOLENOID VALVES
X-099 - FRONT AUX. PRESS. RELEASE EXTERN [ S-041] (84062580) (Plug)
84062580 16
84062580
1 X-101_P (Receptacle) AJ-1537 +5V SENSOR SUPPLY PK - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
pin 2 - FRONT AUX. (5VREF3) AUXILIARY AND BOOM/TELE CUT OFF
PRESS. RELEASE EXTERN VALVE
(87695567)
2 X-101_P (Receptacle) AJ-1597 FRONT AUX PRESS. YE - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
pin 1 - FRONT AUX. RELEASE SW. (ON) AUXILIARY AND BOOM/TELE CUT OFF
PRESS. RELEASE EXTERN VALVE
(87695567)
51546954_EN 28/11/2018
55.1 [55.100] / 624

X-102 - HYDR AUXILLARY ENABLE SW [ S-033] (84819781) (Receptacle)
84819781 1
84819781
1 X-092A (Receptacle) pin 25 - CA-1667 UCM-HYDR AUXILLARY BR - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
MODULE) [A-002] (82028493) VALVE
2 X-404 (Receptacle) pin A15 CA-1700 FUSE-HYDR AUXILLARY YE - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
- FUSE MODULE [Z-404] SW AUXILIARY AND BOOM/TELE CUT OFF
(48049606) VALVE
3 X-092A (Receptacle) pin 17 - CA-1657 UCM-HYDR AUXILLARY BR - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
MODULE) [A-002] (82028493) VALVE
4 Not Used
5 Not Used
6 Not Used
7 SP-1605B-P-X CA-1260A GND-HYDR AUX ENABLE BK - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
SW AUXILIARY AND BOOM/TELE CUT OFF
VALVE
8 SP-1008-P-X CA-1604A BACKLIGHT HYDR AUX VT - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
VALVE
9 SP-1605B-P-X CA-1552A GND-HYDR AUXILLARY BK - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
VALVE
10 SP-1008-P-X CA-1553 BACKLIGHT HYDR VT - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
AUXILLARY SW AUXILIARY AND BOOM/TELE CUT OFF
VALVE
X-103 - TRAILER BRAKE (87332093) (Receptacle)
87332093 2
87332093
51546954_EN 28/11/2018
55.1 [55.100] / 625

1 Not Used
2 Not Used
3 X-020_P (Plug) pin 2 - TB-1253 GND-TRAILER BRAKE BK - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
TRAILER BRAKE JUMPER ISO7638 CONNECTOR
4 Not Used
5 X-020_P (Plug) pin 1 - TB-2003 TRAILER BRAKE ISO7638 YE - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
TRAILER BRAKE JUMPER CONNECTOR
51546954_EN 28/11/2018
55.1 [55.100] / 626

X-110 - BOOM LOW PROX.SWITCH [ B-018] (87695564) (Receptacle)
87695564 1
87695564
1 X-943_S (Receptacle) pin C1 CH-1082A FUSE- BOOM LOW OR - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
- CAB - CHASSIS BULKHEAD PROX. SW
(84551847)
2 X-942_S (Receptacle) pin CH-1081 UCM-(NO) BOOM LOW YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
AB3 - CAB - CHASSIS PROX. SW
BULKHEAD (84254835)
3 SP-1083-P-X CH-1083A GND-BOOM LOW PROX. BK - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
SW
4 X-942_S (Receptacle) pin CH-2082 UCM-(NC) BOOM LOW YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
BB8 - CAB - CHASSIS PROX. SW
BULKHEAD (84254835)
X-111 - BOOM UP PROX SW. [ B-016] (47564764) (Receptacle)
47564764 2
47564764
A SP-1083-P-X CH-1083B GND-BOOM UP PROX. BK - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
SW
B X-943_S (Receptacle) pin C3 CH-1082B FUSE- BOOM UP PROX. OR - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
- CAB - CHASSIS BULKHEAD SW
(84551847)
C X-942_S (Receptacle) pin CH-1051 UCM-BOOM UP PROX. YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
AB6 - CAB - CHASSIS SW
BULKHEAD (84254835)
51546954_EN 28/11/2018
55.1 [55.100] / 627
X-112 - FOOT THROTTLE SENSOR SW. [ B-020] (84398823) (Receptacle)
84398823 3
84398823
A X-092B (Receptacle) pin 31 - CA-1523 (SIG.) FOOT THROTTLE GN - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
UCM (UNIVERSAL CONTROL SENSOR SW.-UCM AND PRESSURE SWITCH
MODULE) [A-002] (82028495)
B SP-1526A-P-X CA-1526G (APS) FOOT THROTTLE BL - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
GND AND PRESSURE SWITCH
C SP-1525-P-X CA-1525A (APS SUP.) FOOT BR - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
THROTTLE SENSOR AND PRESSURE SWITCH
SW.
D X-093A (Receptacle) pin 16 - CA-1524 (IVS 3) FOOT THROTTLE YE - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
UCM (UNIVERSAL CONTROL SENSOR SW.-UCM AND PRESSURE SWITCH
MODULE) [A-002] (84130757)
E Not Used
F SP-1526A-P-X CA-1526F (IVS) FOOT THROTTLE BL - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
GND AND PRESSURE SWITCH
X-113 - CUTOFF BOOM/TILT PRESS. SENSOR [ B-017] (84146442) (Plug)
84146442 4
84146442
1 X-942_S (Receptacle) pin CH-A532 GND-CUTOFF BL - 0.5 SHEET 16 SH16 - (UCM) HYDRAULIC
BC4 - CAB - CHASSIS BOOM/TILT PRESS. AUXILIARY AND BOOM/TELE CUT OFF
BULKHEAD (84254835) SENSOR VALVE
2 X-942_S (Receptacle) pin CH-B533 + CUTOFF BOOM/TILT PK - 0.5 SHEET 16 SH16 - (UCM) HYDRAULIC
BC2 - CAB - CHASSIS PRESS. SENSOR AUXILIARY AND BOOM/TELE CUT OFF
3 X-942_S (Receptacle) pin CH-C531 PRESS SW. CUTOFF YE - 0.5 SHEET 16 SH16 - (UCM) HYDRAULIC
AC8 - CAB - CHASSIS BOOM/TILT-HYD. AUXILIARY AND BOOM/TELE CUT OFF
BULKHEAD (84254835) CONTR. VALVE
51546954_EN 28/11/2018
55.1 [55.100] / 628
X-115 - PARK BRAKE PRESS SENSOR [ B-019] (84146442) (Plug)
84146442 5
84146442
1 X-943_S (Receptacle) pin C4 CH-1526C GND PARK BRAKE BL - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
- CAB - CHASSIS BULKHEAD PRESS. SENSOR
(84551847)
2 SP-2102B-P-X CH-2102A PARK BRAKE PRESS PK - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
SENSOR
3 X-942_S (Receptacle) pin CH-1515 UCM-PRESS SWT PARK WH - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
BA3 - CAB - CHASSIS BRAKE
BULKHEAD (84254835)
X-116 - BRAKE BOOSTER PRESS. SENSOR [ B-021] (84146442) (Plug)
84146442 6
84146442
1 X-942_S (Receptacle) pin CH-1529B GND-BRAKE BOOSTER BL - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
AB2 - CAB - CHASSIS PRESS. CLUSTER
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-1532 +5Vref_1 BRAKE PK - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
BC7 - CAB - CHASSIS BOOSTER PRESS. CLUSTER
BULKHEAD (84254835) SENSOR
3 X-942_S (Receptacle) pin CH-1528 SIG.BRAKE BOOSTER YE - 0.5 SHEET 18 SH18 - (ADIC) INSTRUMENT
AD2 - CAB - CHASSIS PRESS.-ADIC CLUSTER
BULKHEAD (84254835)
51546954_EN 28/11/2018
55.1 [55.100] / 629

X-120 - PWR TAP [ W-001] (84426139) (Plug)
84426139 1
84426139
1 SP-048-P-X CA-048 POWER TAP - FUSES RD - 6.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
X-121 - POWER TAP [ W-001] (84140737) (Plug)
84140737 2
84140737
1 X-427A (Plug) pin 1 - CA-2014 PWR TAP-IGNITION KEY RD - 6.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
IGNITION SWITCH [S-002] SW
(47663138)
51546954_EN 28/11/2018
55.1 [55.100] / 630
X-122 - POWER TAP [ W-001] (84123964) (Plug)
84123964 3
84123964
1 X-403 (Receptacle) pin R1_30 CA-1051 PWR TAP-UCM RELAY RD - 10.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
- UCM AND IGNITION RELAY
[Z-403] (84405124)
X-123A - POWER TAP [ W-001] (84123964) (Plug)
84123964 4
84123964
1 X-403 (Receptacle) pin R2_30 CA-1213 MAIN POWER RD - 16.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
- UCM AND IGNITION RELAY RELAY-POWER TAP
[Z-403] (84405124)
X-124 - PWR TAP [ W-001] (84140737) (Plug)
84140737 5
84140737
51546954_EN 28/11/2018
55.1 [55.100] / 631

1 X-954 (Receptacle) pin 1 CA-2009 PWR TAP-A/C UNIT FUSE RD - 6.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
- A/C UNIT FUSE [F-069]
(87581782)
X-126 - MANUAL/SEMI AUTO GEAR SWITCH [ S-023] (84819781) (Receptacle)
84819781 6
84819781
1 Not Used
2 X-401 (Receptacle) pin A14 CA-1706 FUSE-MANUAL /SEMI WH - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
- FUSE HOLDER [Z-401] AUTO GEAR SW AND PRESSURE SWITCH
(48049606)
3 X-094B (Receptacle) pin 25 - CA-1518 MANUAL /SEMI AUTO VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
UCM (UNIVERSAL CONTROL GEAR SW-UCM AND PRESSURE SWITCH
MODULE) [A-002] (82028495)
4 Not Used
5 Not Used
6 Not Used
7 SP-1605B-P-X CA-1687 GND-MANUAL /SEMI BK - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
AUTO GEAR SW AND PRESSURE SWITCH
8 SP-1008-P-X CA-1688 BACKLIGHT-MANUAL VT - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
/SEMI AUTO GEAR SW AND PRESSURE SWITCH
47663139 7
47663139
1 X-930 (Plug) pin 1 - COOLING EC-1108 PWR COOLING FAN RD - 10.0 SHEET 26 SH26 - COOLING SYSTEM (
FAN PWR [Z-001] (84124293) MODULE COOLING FAN & amp; RELAYS )
51546954_EN 28/11/2018
55.1 [55.100] / 632
84123928 8
84123928
1 X-214A (Plug) pin 1 - ENGINE EC-0147 GND COOLING FAN BK - 10.0 SHEET 26 SH26 - COOLING SYSTEM (
GROUND 2 (GND 002) MODULE COOLING FAN & amp; RELAYS )
[STUD-GND-002] (84124293)
51546954_EN 28/11/2018
55.1 [55.100] / 633

47663140 1
47663140
1 SP-1576-P-X CA-1576 GND-TELEMATICS BK - 1.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
PREDISP. AND ENGINE
47663140 2
47663140
1 SP-016-P-X CA-1001 GND-SHIELD BK - 1.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
AND ENGINE
51546954_EN 28/11/2018
55.1 [55.100] / 634
X-138 - BOOM RETRACTED PROX. SWITCH [ B-015] (84074635) (Receptacle)
84074635 3
84074635
A SP-1083-P-X CH-1083C GND-BOOM RETRACTED BK - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
PROX. SW
B X-138.R (Receptacle) pin CH-1084A RESISTOR- BOOM RETR. OR - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
2 - RESISTOR [R-005] PROX. SW
(87696093)
C X-942_S (Receptacle) pin CH-1042 UCM-BOOM YE - 0.5 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
BB7 - CAB - CHASSIS RETRACTED PROX.
BULKHEAD (84254835) SW
51546954_EN 28/11/2018
55.1 [55.100] / 635

X-173 - WIPER DIODE MODULE [ V-002] (82012083) (Receptacle)
82012083 1
82012083
1 X-034 (Receptacle) pin CA-0105 Diode Module-Timer YE - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
10 - TIMER CIRCUIT FOR (WIPER & amp; WASHER)
(87733594)
2 X-012 (Receptacle) pin 10 CA-0106 MULTIFUNCTION LEVER GN - 1.0 SHEET 24 SH24 - MULTIFUNCTION LEVER
- MULTIFUNCTION LEVER - Diode (WIPER & amp; WASHER)
(87711803)
51546954_EN 28/11/2018
55.1 [55.100] / 636

X-190 - B+ FUSE HOLDER [ Z-005] (47740714) (Receptacle)
47740714 1
47740714
1A X-940_S (Receptacle) pin EN-1583 +30 TRANSMISSION RD - 0.5 SHEET 02 SH02 - STARTING CIRCUIT
16 - CAB - TRANSMISSION TRAX
BULKHEAD (47663157)
2A X-941_S (Receptacle) pin D1 EN-2013 FUSE-BATTERY RD - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
- CAB - ENGINE BULKHEAD ISOLATOR SW
(84254836)
3A SP-6408-P-X EN-6408EA + AFTER FUSE GN - 6.0 SHEET 02 SH02 - STARTING CIRCUIT
X-191 - TELEMATICS DIAGNOSTICS (87695564) (Receptacle)
87695564 2
87695564
1 SP-1576-P-X CA-1576B GND DIAGNOSTICS BK - 0.75 SHEET 28 SH28 - GPS SYSTEM
TELEMATICS (TELEMATICS UNIT PREDISPOSITION)
2 X-090 (Receptacle) CA-TX232 RS232 CHANNEL TX GN - 0.75 SHEET 28 SH28 - GPS SYSTEM
pin 7 - TELEMATICS (TELEMATICS UNIT PREDISPOSITION)
PREDISPOSITION [A-010]
(87700156)
3 X-090 (Receptacle) CA-RX232 RS232 CHANNEL RX WH - 0.75 SHEET 28 SH28 - GPS SYSTEM
pin 6 - TELEMATICS (TELEMATICS UNIT PREDISPOSITION)
PREDISPOSITION [A-010]
(87700156)
51546954_EN 28/11/2018
55.1 [55.100] / 637

X-201 - FRONT WIPER MOTOR [ M-002] (87688719) (Receptacle)
87688719 1
87688719
1 SP-092-P-X CA-1019A + FRONT WIPER MOTOR GN - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
2 X-012 (Receptacle) pin 5 CA-044 MF LEVER-FRONT RD - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
(87711803)
3 X-034 (Receptacle) pin CA-036 FRONT WIPER YE - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
6 - TIMER CIRCUIT FOR MOTOR-TIMER (WIPER & amp; WASHER)
(87733594)
4 X-012 (Receptacle) pin 6 CA-043 MF LEVER-FRONT WH - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
(87711803)
5 SP-091-P-X CA-096 GND-FRONT WIPER BK - 1.5 SHEET 24 SH24 - MULTIFUNCTION LEVER
87581782 2
87581782
1 X-200_P (Plug) pin 1 - BOOM BS-005 BOOM SOCKET REELING WH - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
CABLE REELING (87696073) AND PRESSURE SWITCH
51546954_EN 28/11/2018
55.1 [55.100] / 638
87581782 3
87581782
1 X-200_P (Plug) pin 2 - BOOM BS-006 BOOM SOCKET REELING BK - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
CABLE REELING (87696073) AND PRESSURE SWITCH
X-203 - BOOM SOLENOID VALVE [ Y-011] (87708145) (Receptacle)
87708145 4
87708145
1 X-204-1 (Receptacle) pin 1 BS-003 BOOM SOCKET REELING WH - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
[J-002] (87581782)
2 X-204-2 (Receptacle) pin 1 BS-004 GND BOOM SOCKET BK - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
- BOOM SOCKET REELING REELING AND PRESSURE SWITCH
[J-002] (87581782)
87581782 5
87581782
51546954_EN 28/11/2018
55.1 [55.100] / 639

1 X-203 (Receptacle) pin 1 - BS-003 BOOM SOCKET REELING WH - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
BOOM SOLENOID VALVE AND PRESSURE SWITCH
[Y-011] (87708145)
87581782 6
87581782
1 X-203 (Receptacle) pin 2 - BS-004 GND BOOM SOCKET BK - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
BOOM SOLENOID VALVE REELING AND PRESSURE SWITCH
[Y-011] (87708145)
51546954_EN 28/11/2018
55.1 [55.100] / 640

X-212 - MAIN CAB GROUND 1 (GND-005) [ STD-GND-005] (47663140) (Plug)
47663140 1
47663140
- FLASHER UNIT [A-004] AND ENGINE
(87699386)
- FLASHER UNIT [A-004] AND ENGINE
(87699386)
X-213 - MAIN CAB GROUND 1 (GND-005) [ STD-GND-005] (47663139) (Plug)
47663139 2
47663139
1 SP-090-P-X CA-1065 GND-MAIN CAB BK - 10.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
AND ENGINE
51546954_EN 28/11/2018
55.1 [55.100] / 641
X-213A - CAB GROUND 1 (GND-005) [ STD-GND-005] (47663139) (Plug)
47663139 3
47663139
AND ENGINE
1 X-061 (Receptacle) pin 15 - CA-1579 GND-ADIC BK - 1.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
ADIC CN2 [A-003] (82016219) AND ENGINE
1 SP-1605A-P-X CA-1605A GND-CAB BK - 1.5 SHEET 08 SH08 - GROUNDING, MAIN CAB
AND ENGINE
1 X-058A (Receptacle) pin CA-1607 GND-FAN MOTOR BK - 6.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
1 - FAN MOTOR [M-006] AND ENGINE
(84335034)
X-214 - ENGINE GROUND 2 (GND 002) [ STUD-GND-002] (47663137) (Plug)
47663137 4
47663137
1 SP-057A-P-X EN-57AK GND-ENG BK - 10.0 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS AND ROOF
51546954_EN 28/11/2018
55.1 [55.100] / 642
X-214A - ENGINE GROUND 2 (GND 002) [ STUD-GND-002] (84124293) (Plug)
84124293 5
84124293
1 X-129 (Plug) pin 1 - EC-0147 GND COOLING FAN BK - 10.0 SHEET 09 SH09 - GROUNDING, ENGINE,
COOLING FAN POWER MODULE CHASSIS AND ROOF
[Z-002] (84123928)
X-215 - GRID HEATER RELAY [ K-011] (82012083) (Receptacle)
82012083 6
82012083
ECU [A-001] (84300197) UNIT
ECU [A-001] (84300197) UNIT
X-217 - +12 GRID-HEATER [ K-011] (84123928) (Plug)
84123928 7
84123928
51546954_EN 28/11/2018
55.1 [55.100] / 643

1 X-921 (Plug) pin 1 - COLD CS-6200 name SHEET 11 SH11 - (ECU) ENGINE CONTROL
START FUSE [Z-001] UNIT
(84124293)
X-218A - BOOM SOCKET [ J-001] (87581782) (Receptacle)
87581782 8
87581782
1 X-218_P (Plug) pin 1 - BS-001 BOOM SOCKET WH - 2.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
X-218B - BOOM SOCKET [ J-001] (87581782) (Receptacle)
87581782 9
87581782
1 X-218_P (Plug) pin 2 - BS-002 BOOM SOCKET BK - 2.5 SHEET 23 SH23 - BOOM LIGHTS, BOOM
51546954_EN 28/11/2018
55.1 [55.100] / 644

X-221 - BRAKE FLUID LEVEL [ B-023] (87581782) (Plug)
87581782 1
87581782
1 SP-1240-P-X CA-3016B FUSE-BRAKE FLUID GN - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
LEVEL CLUSTER
X-221A - BRAKE FLUID LEVEL [ B-023] (87581782) (Plug)
87581782 2
87581782
1 X-061 (Receptacle) pin 18 - CA-1246 ADIC-BRAKE FLUID GY - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
ADIC CN2 [A-003] (82016219) LEVEL CLUSTER
51546954_EN 28/11/2018
55.1 [55.100] / 645
X-222 - 87 GRID HEATER RELAY [ K-011] (84123928) (Plug)
84123928 3
84123928
1 X-431 (Plug) pin 1 - GRID CS-6200A CS-6200A RD - 16.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
HEATER [R-003] (84123928) UNIT
X-223 - Air Cleaner [ B-024] (87581782) (Receptacle)
87581782 4
87581782
1 X-941_S (Receptacle) pin B2 EN-1005 AIR CLEANER SWITCH GY - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
- CAB - ENGINE BULKHEAD CLUSTER
(84254836)
X-224 - Air Cleaner [ B-024] (87581782) (Receptacle)
87581782 5
87581782
1 SP-057B-P-X EN-57BE GND-AIR CLEANER SW BK - 0.75 SHEET 18 SH18 - (ADIC) INSTRUMENT
CLUSTER
51546954_EN 28/11/2018
55.1 [55.100] / 646
X-225 - FILTER PRESSURE SWITCH [ B-025] (82012083) (Plug)
82012083 6
82012083
1 X-941_S (Receptacle) pin C4 EN-021 FILTER PRESSURE YE - 0.75 SHEET 30 SH30 - A/C & amp; DRIVE
- CAB - ENGINE BULKHEAD SWITCH- THERMOSTAT STEPPER MOTOR
(84254836)
2 X-424 (Receptacle) pin 22 - EN-2006B FILTER PRESSURE BL - 1.0 SHEET 30 SH30 - A/C & amp; DRIVE
PDU CONNECTOR [Z-001] SWITCH- RELAY STEPPER MOTOR
(47810763)
X-226 - A/C CLUTCH [ Y-016] (87692855) (Plug)
87692855 7
87692855
A X-424 (Receptacle) pin 7 - EN-022 A/C CLUTCH - RELAY LG - 1.0 SHEET 30 SH30 - A/C & amp; DRIVE
PDU CONNECTOR [Z-001] STEPPER MOTOR
(47810763)
B SP-057-P-X EN-57JC GND-A/C CLUTCH BK - 1.0 SHEET 30 SH30 - A/C & amp; DRIVE
STEPPER MOTOR
51546954_EN 28/11/2018
55.1 [55.100] / 647
X-228 - GROUND (84140739) (Plug)
84140739 8
84140739
1 SP-0057A-P-X CS-5700C CS-5700C BK - 6.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
X-229 - GROUND GRID HEATER (84124293) (Plug)
84124293 9
84124293
1 X-432 (Plug) pin 1 - GRID CS-0057 GROUND GRID HEATER BK - 16.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
HEATER [R-003] (84123928) UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 648

X-231 - STARTER MOTOR TO ALTERNATOR (84417635) (Plug)
84417635 1
84417635
1 X-236 (Plug) pin 1 - BT-1500 BT-1500 RD - 35.0 SHEET 02 SH02 - STARTING CIRCUIT
ALTERNATOR B+ [G-002]
(47737890)
X-232 - STARTER SOLENOID [ M-007] (82944111) (Receptacle)
82944111 2
82944111
(47810763)
51546954_EN 28/11/2018
55.1 [55.100] / 649
X-236 - ALTERNATOR B+ [ G-002] (47737890) (Plug)
47737890 3
47737890
1 X-231 (Plug) pin 1 - STARTER BT-1500 BT-1500 RD - 35.0 SHEET 02 SH02 - STARTING CIRCUIT
MOTOR TO ALTERNATOR
(84417635)
X-237 - ALTERNATOR D+ [ G-002] (87616203) (Receptacle)
87616203 4
87616203
1 X-941_S (Receptacle) pin C3 EN-1217 ADIC-ALTERNATOR BR - 0.75 SHEET 02 SH02 - STARTING CIRCUIT
(84254836)
X-238 - BATTERY ISOLATOR [ K-012] (87687242) (Plug)
87687242 5
87687242
51546954_EN 28/11/2018
55.1 [55.100] / 650

1 X-941_S (Receptacle) pin C7 EN-0107 BATTERY ISOLATOR- WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
- CAB - ENGINE BULKHEAD ADIC
(84254836)
2 X-941_S (Receptacle) pin C8 EN-0102 BATTERY ISOLATOR WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
(84254836)
3 SP-057-P-X EN-57CA GND-BATTERY BK - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR
X-239 - STARTER MOTOR TO PDU (82013012) (Plug)
82013012 6
82013012
1 X-892 (Plug) pin 1 - PDU BT-1220 CABLE, RELAY BATT. RD - 70.0 SHEET 02 SH02 - STARTING CIRCUIT
(84278787) DISC.-STARTER MOTOR
51546954_EN 28/11/2018
55.1 [55.100] / 651

X-242 - W.I.F. SENSOR [ B-009] (87709663) (Receptacle)
87709663 1
87709663
1 X-911 (Receptacle) pin 13 - EN-2040B WATER IN FUEL SIGNAL LG - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) UNIT
2 SP-9279-P-X EN-9279A GND FROM ENGINE BL - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
CONTROL UNIT UNIT
3 X-941_S (Receptacle) pin A5 EN-3016 12V W.I.F. SENSOR WH - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(84254836)
X-243 - FAN PRESSURE RELIEF SOLENOID VAL [ Y-013] (47414530) (Receptacle)
47414530 2
47414530
1 X-941_S (Receptacle) pin A6 EN-1253 FAN PRESSURE RELIEF WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
- CAB - ENGINE BULKHEAD SOLENOID VALVE SOLENOID VALVES
(84254836)
2 SP-057-P-X EN-57JF GND-FAN PRESSURE BK - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
RELIEF SOLENOID SOLENOID VALVES
VALVE
51546954_EN 28/11/2018
55.1 [55.100] / 652
X-244 - FAN REVERSING SOLENOID VALVE [ Y-012] (47414530) (Receptacle)
47414530 3
47414530
1 X-941_S (Receptacle) pin A7 EN-1254 FAN REVERSING WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
- CAB - ENGINE BULKHEAD SOLENOID VALVE SOLENOID VALVES
(84254836)
2 SP-057A-P-X EN-57AB GND-FAN REVERSING BK - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
SOLENOID VALVE SOLENOID VALVES
X-245 - COOLING FAN POWER MODULE [ Z-002] (5801926231) (Receptacle)
5801926231 4
5801926231
1 X-025 (Receptacle) pin B EC-0147A LOWER COOLING FAN#1 BR - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
(87679438)
2 X-025 (Receptacle) pin A EC-1106A LOWER COOLING FAN#1 OR - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
(87679438)
3 X-027 (Receptacle) pin A EC-1107A UPPER COOLING FAN#2 YE - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
(87679438)
4 X-027 (Receptacle) pin B EC-1105A UPPER COOLING FAN#2 BL - 4.0 SHEET 26 SH26 - COOLING SYSTEM (
(87679438)
5 Not Used
6 Not Used
7 Not Used
8 Not Used
9 Not Used
10 Not Used
11 Not Used
12 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 653

14 X-108_S (Receptacle) pin EC-1202 UCM-COOLING FAN#2 BR - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
15 Not Used
16 X-108_S (Receptacle) pin EC-1105E ENABLE A/C CLUTCH WH - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
4 - CONNECTOR ENGINE - COOLING FAN & amp; RELAYS )
17 X-108_S (Receptacle) pin EC-1191 UCM-COOLING FAN#1 BR - 1.0 SHEET 26 SH26 - COOLING SYSTEM (
18 Not Used
X-246 - TRAILER BRAKE VALVE [ Y-019] (84607243) (Receptacle)
84607243 5
84607243
1 X-942_S (Receptacle) pin CH-1182 UCM-TRAILER BRAKE WH - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
AB5 - CAB - CHASSIS VALVE SOLENOID VALVES
BULKHEAD (84254835)
2 X-945 (Plug) pin 1 - CHASSIS CH-1396 GND-TRAILER BRAKE BK - 1.0 SHEET 13 SH13 - (UCM) STEERING AND
GROUND 3 [STUD-GND-004] VALVE SOLENOID VALVES
(47663137)
51546954_EN 28/11/2018
55.1 [55.100] / 654

48049606 1
48049606
A1 SP-1009-P-X CA-1009 + 5TH FRONT AND BOOM OR - 2.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
SOCKET
A2 X-038 (Receptacle) pin CA-1021B + REAR HYDR AUX SW YE - 1.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
2 - REAR HYDRAULIC
AUXILIARY SWITCH [S-018]
(84819781)
A3 SP-092-P-X CA-1063 FUSE-FRONT WIPER GN - 1.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
AND TIMER
A4 SP-1079-P-X CA-1079 FUSE-ROOF WIPER BR - 1.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
MOTOR AND SW
A5 SP-1030-P-X CA-1030 + REAR WIPER MOTOR YE - 1.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
A6 X-402 (Receptacle) pin R1_30 CA-1090 FUSE-LOW BEAM RELAY GY - 2.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
- MINI RELAY MODULE
[Z-402] (84526304)
A7 X-402 (Receptacle) pin R2_30 CA-1091 + HI BEAM RELAY GN - 2.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
- MINI RELAY MODULE
[Z-402] (84526304)
A8 X-077 (Receptacle) pin 2 CA-1068 FUSE-BOOM LIGHTS SW RD - 1.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
- BOOM LIGHT SWITCH
[S-008] (84819781)
A9 SP-1069-P-X CA-1069 FUSE-FRONT WORK GN - 1.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
LIGHTS
A10 SP-1072-P-X CA-1072 FUSE-REAR WORK RD - 1.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
LIGHTS SW
A11 SP-1557-P-X CA-1557 FUSE-DRIVE BL - 1.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
STEPPER-A/C STEPPER
MOTOR
A12 X-056 (Receptacle) pin 7 - CA-1061 FUSE-RADIO GN - 1.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
RADIO [A-006] (87709660)
A13 SP-1689-P-X CA-1689 FUSE-A/C AND FAN VT - 4.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
MOTOR SW
A14 X-943_P (Plug) pin A2 - CA-1037 FUSE-ROAD AND YE - 1.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
CAB - CHASSIS BULKHEAD NUMBER PLATE LIGHTS
(84550084)
A15 X-943_P (Plug) pin A5 - CA-1027 FUSE-ROAD LIGHTS YE - 1.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
(84550084)
A16 SP-1003-P-X CA-1003 + ENGINE CONTROL BR - 1.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
UNIT DENOX AND
POWER CONVERTER
A17 SP-1240-P-X CA-1232 FUSE-BRAKE FLUID YE - 1.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
LEVEL AND ANALOG
DIGITAL INSTRUMENT
CLUSTER KEY ON
A18 SP-1581-P-X CA-1581 FUSE-TCU OR - 1.5 SHEET 06 SH06 - FUSE MODULE (Z-400)
51546954_EN 28/11/2018
55.1 [55.100] / 655

A19 X-057 (Receptacle) pin CA-2205B FUSE-SEAT WH - 0.75 SHEET 06 SH06 - FUSE MODULE (Z-400)
1 - SEAT SW AND AIR COMPRESSOR
SUSPENSION [S-029]
(47401066)
A20 SP-1073-P-X CA-1073 FLASHER UNIT AND GN - 1.5 SHEET 06 SH06 - FUSE MODULE (Z-400)
MLTIFCT LEVER
B1 SP-1232-P-X CA-1232C MAIN POWER YE - 4.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
RELAY-FUSE BOX
B8 SP-1232-P-X CA-1232G MAIN POWER YE - 4.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
RELAY-FUSE BOX
B9 SP-1232A-P-X CA-1232D MAIN POWER YE - 4.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
RELAY-FUSE BOX
B11 SP-1232A-P-X CA-1232E FUSE-FUSE BOX YE - 4.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
B13 SP-1232A-P-X CA-1232F FUSE-FUSE BOX YE - 4.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
B14 X-402 (Receptacle) pin R6_87 CA-2000 ROAD LIGHTS VT - 2.5 SHEET 06 SH06 - FUSE MODULE (Z-400)
- MINI RELAY MODULE RELAY-FUSE BOX
[Z-402] (84526304)
B15 X-401 (Receptacle) pin B1 CA-1218C BOX FUSES-FUSE GN - 2.5 SHEET 06 SH06 - FUSE MODULE (Z-400)
(48049606)
B16 X-427B (Plug) pin 5 - CA-1218A IGNITION KEY SW-FUSE GN - 4.0 SHEET 06 SH06 - FUSE MODULE (Z-400)
IGNITION KEY SWITCH
[S-002] (87714250)
B17 X-403 (Receptacle) pin R1_86 CA-1218B UNIVERSAL CONTROL GN - 2.5 SHEET 06 SH06 - FUSE MODULE (Z-400)
- UCM AND IGNITION RELAY MODULE RELAY-FUSE
[Z-403] (84405124)
(48049606)
48049606 2
48049606
A1 SP-1237A-P-X CA-1008 + BACKLIGHT SW VT - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
A2 X-061 (Receptacle) pin 20 - CA-1053 FUSE- ANALOG DIGITAL RD - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
ADIC CN2 [A-003] (82016219) INSTRUMENT CLUSTER
A2 X-030 (Plug) pin B - CA-1053C FUSE-DIAGNOSTIC RD - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
DIAGNOSTIC CONNECTOR CONNECTOR
(87736919)
A3 SP-1014-P-X CA-1014 + HORN AND BACK UP OR - 1.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
ALARM
A4 X-063 (Receptacle) pin 1 CA-1064 FUSE-MULTIFUNCTION GN - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
(Lights and [S-037] (87702231)
A5 X-140/30 (Receptacle) pin 1 CA-1044B + CAB POWER SOCKET WH - 1.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
- POWER SOCKET [J-005]
(87705127)
A6 X-072 (Receptacle) pin 2 - CA-1044A + BEACON LIGHT SW WH - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
BEACON LIGHT SWITCH
[S-003] (84819781)
A7 SP-1059-P-X CA-1059 FUSE-DOME LAMP AND WH - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
RADIO
51546954_EN 28/11/2018
55.1 [55.100] / 656

A8 X-053 (Receptacle) pin 2 CA-1046 FUSE-CIGAR LIGHTER WH - 1.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
- CIGAR LIGHTER [J-003]
(82944110)
A9 X-941_P (Plug) pin C2 - CA-1062 FUSE-A/C CLUTCH BR - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
CAB - ENGINE BULKHEAD RELAY
(84254825)
A10 SP-1054-P-X CA-1054 FUSE-FLASHER AND GN - 4.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
WARNING SW
A11 X-942_P (Plug) pin AC5 - CA-1699B FUSE-PRESS SW. YE - 0.75 SHEET 07 SH07 - FUSE MODULE (Z-401)
CAB - CHASSIS BULKHEAD CUTOFF BOOM/TILT
(84254824)
A12 SP-1699B-P-X CA-1699A FUSE-CONTINUOUS YE - 0.75 SHEET 07 SH07 - FUSE MODULE (Z-401)
AUX FLOW SW
A13 X-094B (Receptacle) pin 2 - CA-2203 FUSE-UCM WH - 0.75 SHEET 07 SH07 - FUSE MODULE (Z-401)
MODULE) [A-002] (82028495)
A14 X-126 (Receptacle) pin 2 - CA-1706 FUSE-MANUAL /SEMI WH - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
MANUAL/SEMI AUTO GEAR AUTO GEAR SW
SWITCH [S-023] (84819781)
A15 X-943_P (Plug) pin D3 - CA-1084 FUSE-BOOM RETRACT OR - 0.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
CAB - CHASSIS BULKHEAD PROX SW
(84550084)
A16 X-402 (Receptacle) pin R5_30 CA-1708 CA-1708 RD - 1.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
- MINI RELAY MODULE
[Z-402] (84526304)
A17 SP-1621-P-X CA-1621 FUSE-AUTOMATIC RD - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
GREASE LUBRICATION
SWITCH
B1 X-400 (Receptacle) pin B15 CA-1218C BOX FUSES-FUSE GN - 2.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
(48049606)
B2 SP-048-P-X CA-048A + FUSE (ADIC AND RD - 4.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
DIAGN.)
B3 X-404 (Receptacle) pin B20 CA-1050 HORN AND BACK UP RD - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
- FUSE MODULE [Z-404] ALARM
(48049606)
B4 X-402 (Receptacle) pin R6_30 CA-2001 ROAD LIGHTS RD - 2.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
- MINI RELAY MODULE RELAY-FUSE BOX
[Z-402] (84526304)
B5 SP-048-P-X CA-048C + FUSE (CAB POWER RD - 4.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
SOCKET)
B6 SP-048-P-X CA-048D + FUSE (ROTATING RD - 4.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
BEACON)
B7 X-401 (Receptacle) pin B16 CA-1067 + FUSE SEAT HEATING RD - 2.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
(48049606)
B10 SP-048-P-X CA-048B + FUSE (FLASHER AND RD - 4.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
WARNING SW.)
B13 SP-1588-P-X CA-1588F UNIVERSAL CONTROL GN - 1.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
MODULE RELAY-FUSE
BOX
- FUSE MODULE [Z-404] MODULE RELAY-FUSE
(48049606) BOX
B15 SP-1588-P-X CA-1588E UNIVERSAL CONTROL GN - 4.0 SHEET 07 SH07 - FUSE MODULE (Z-401)
MODULE RELAY-FUSE
BOX
B16 X-401 (Receptacle) pin B7 CA-1067 + FUSE SEAT HEATING RD - 2.5 SHEET 07 SH07 - FUSE MODULE (Z-401)
(48049606)
(48049606)
51546954_EN 28/11/2018
55.1 [55.100] / 657
X-402 - MINI RELAY MODULE [ Z-402] (84526304) (Receptacle)
84526304 3
84526304
R1_30 X-400 (Receptacle) pin A6 CA-1090 FUSE-LOW BEAM RELAY GY - 2.5 SHEET 20 SH20 - MULTIFUNCTION LEVER
(48049606)
R1_85 SP-1589-P-X CA-1589C GND-LOW BEAM RELAY BK - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(LIGHTS AND HORN)
R1_86 X-063 (Receptacle) pin 4 CA-1101 MFL-LOW BEAM RELAY GY - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(Lights and [S-037] (87702231)
R1_87 X-943_P (Plug) pin A1 - CA-1102 RELAY-LOW BEAM GY - 2.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
CAB - CHASSIS BULKHEAD LAMPS (LIGHTS AND HORN)
(84550084)
R2_30 X-400 (Receptacle) pin A7 CA-1091 + HI BEAM RELAY GN - 2.5 SHEET 20 SH20 - MULTIFUNCTION LEVER
(48049606)
R2_85 SP-1589-P-X CA-1589D GND-HIGH BEAM RELAY BK - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(LIGHTS AND HORN)
R2_86 X-063 (Receptacle) pin 3 CA-1104 MFL-HIGH BEAM RELAY GN - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
(Lights and [S-037] (87702231)
R2_87 SP-1106-P-X CA-1106 RELAY-HIGH BEAM GN - 2.5 SHEET 20 SH20 - MULTIFUNCTION LEVER
LAMPS/ADIC (LIGHTS AND HORN)
R3_30 SP-1014-P-X CA-1014A + HORN RELAY OR - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
R3_85 SP-1589-P-X CA-1589A GND-HORN RELAY BK - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
R3_86 X-063 (Receptacle) pin 6 CA-1092 MFLHORN RELAY PK - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
- MULTIFUNCTION LEVER AND CIGAR LIGHTER
(Lights and [S-037] (87702231)
R3_87 X-943_P (Plug) pin D1 - CA-1093 HORN-RELAY OR - 1.5 SHEET 25 SH25 - RADIO, BACK UP ALARM
CAB - CHASSIS BULKHEAD AND CIGAR LIGHTER
(84550084)
R4_30 SP-1014-P-X CA-1014B + BACKUP ALARM RELAY OR - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
R4_85 SP-1589-P-X CA-1589B GND-BACKUP ALARM BK - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
RELAY AND CIGAR LIGHTER
R4_86 X-094B (Receptacle) pin 29 - CA-0148 REVERSE (FNR) YE - 0.75 SHEET 25 SH25 - RADIO, BACK UP ALARM
UCM (UNIVERSAL CONTROL COMMAND BY AND CIGAR LIGHTER
MODULE) [A-002] (82028495) UNIVERSAL CONTROL
MODULE
R4_87 X-943_P (Plug) pin B4 - CA-1216 BACKUP ALARM-RELAY GN - 1.0 SHEET 25 SH25 - RADIO, BACK UP ALARM
CAB - CHASSIS BULKHEAD AND CIGAR LIGHTER
(84550084)
R5_30 X-401 (Receptacle) pin A16 CA-1708 CA-1708 RD - 1.5 SHEET 20 SH20 - MULTIFUNCTION LEVER
(48049606)
R5_85 SP-1589-P-X CA-1589H GND-SEAT HEATING BK - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
R5_86 SP-1215-P-X CA-1215B MAIN POWER GN - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
RELAY-KEY IGNITION (LIGHTS AND HORN)
51546954_EN 28/11/2018
55.1 [55.100] / 658

R5_87 X-057 (Receptacle) pin CA-1103 RELAY-SEAT HEATING OR - 1.5 SHEET 20 SH20 - MULTIFUNCTION LEVER
7 - SEAT SW AND AIR (LIGHTS AND HORN)
SUSPENSION [S-029]
(47401066)
R6_30 X-401 (Receptacle) pin B4 CA-2001 ROAD LIGHTS RD - 2.5 SHEET 20 SH20 - MULTIFUNCTION LEVER
(48049606)
R6_85 SP-1589-P-X CA-1589G GND-ROAD LIGHTS BK - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
R6_86 X-063 (Receptacle) pin 2 CA-2002 MFL-ROAD LIGHTS VT - 1.0 SHEET 20 SH20 - MULTIFUNCTION LEVER
- MULTIFUNCTION LEVER RELAY (LIGHTS AND HORN)
(Lights and [S-037] (87702231)
R6_87 X-400 (Receptacle) pin B14 CA-2000 ROAD LIGHTS VT - 2.5 SHEET 20 SH20 - MULTIFUNCTION LEVER
(48049606)
X-403 - UCM AND IGNITION RELAY [ Z-403] (84405124) (Receptacle)
84405124 4
84405124
R1_30 X-122 (Plug) pin 1 - POWER CA-1051 PWR TAP-UCM RELAY RD - 10.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
TAP [W-001] (84123964)
R1_85 SP-1589-P-X CA-1589F GND-UCM RELAY BK - 1.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
[Z-403] (84405124)
R1_86 X-400 (Receptacle) pin B17 CA-1218B UNIVERSAL CONTROL GN - 2.5 SHEET 05 SH05 - FUSE MODULE (Z-400)
(48049606)
R1_87 SP-1588-P-X CA-1588 UNIVERSAL CONTROL GN - 6.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
MODULE RELAY-FUSE
BOX
R2_30 X-123A (Plug) pin 1 - POWER CA-1213 MAIN POWER RD - 16.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
TAP [W-001] (84123964) RELAY-POWER TAP
[Z-403] (84405124)
R2_86 SP-1215-P-X CA-1215A MAIN POWER GN - 1.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
RELAY-KEY IGNITION
R2_87 SP-1232-P-X CA-1232A MAIN POWER YE - 6.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
RELAY-FUSE BOX
R2_87 SP-1232A-P-X CA-1232B MAIN POWER YE - 6.0 SHEET 05 SH05 - FUSE MODULE (Z-400)
RELAY-FUSE BOX
51546954_EN 28/11/2018
55.1 [55.100] / 659
X-404 - FUSE MODULE [ Z-404] (48049606) (Receptacle)
48049606 5
48049606
A1 SP-059-P-X CA-2204 FUSE-UCM WH - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
A9 X-085 (Receptacle) pin 2 - CA-1510 FUSE-DECLUTCH VT - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
DECLUTCH BY SERVICE SERVICE BRAKE SW
BRAKE ENABLE [S-022]
(84819781)
A10 X-088 (Receptacle) pin 2 - CA-1535 FUSE-COOLING FAN VT - 1.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
COOLING FAN REV SWITCH REV SW
[S-025] (84819781)
A11 SP-075-P-X CA-1016 + STEERING MODE OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
SELECTOR SW
A12 X-049 (Receptacle) pin CA-1613 FUSE-JOYSTIC VT - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
11 - JOYSTYC 2 [Z-003]
(87700156)
A13 X-087 (Receptacle) pin 2 CA-1021A + PARK BRAKE SW YE - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
- PARK BRAKE SWITCH
[S-024] (84819781)
A14 X-980-1 (Plug) pin 1 - LLMC CA-1536A FUSE-L M C OVERRIDE YE - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
BYPASS INDICATOR [S-030] SW
(87734169)
A14 X-093 (Receptacle) pin 2 - CA-1536 FUSE-ROAD/WORK YE - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
ROAD/WORK MODE SWITCH MODE SW
[S-027] (84819781)
A15 X-102 (Receptacle) pin 2 - CA-1700 FUSE-HYDR AUXILLARY YE - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
HYDR AUXILLARY ENABLE SW
SW [S-033] (84819781)
A16 X-092 (Receptacle) pin 2 - CA-1109 FUSE-BOOM YE - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
RIDE CTRL/BOOM FLOAT RIDE/FLOAT SWITCH
SWITCH [S-026] (84819781)
A17 SP-1082-P-X CA-1082 FUSE-BOOM OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
UP/LOW/RETRACT
PROX SW
A19 X-097 (Receptacle) pin 2 CA-1615A FUSE-LLMC DISABLE SW OR - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
- LLMC DISABLE SWITCH
[S-097] (84819781)
A19 X-942_P (Plug) pin AD8 - CA-1615 FUSE-REAR AXLE LOAD YE - 1.5 SHEET 04 SH04 - FUSE MODULE (Z-404)
CAB - CHASSIS BULKHEAD SENSOR
(84254824)
A20 X-091A (Receptacle) pin 20 - CA-2205A FUSE-UCM WH - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
MODULE) [A-002] (82016219)
B1 SP-1588-P-X CA-1588B UNIVERSAL CONTROL GN - 4.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
MODULE RELAY-FUSE
BOX
51546954_EN 28/11/2018
55.1 [55.100] / 660

B10 SP-1588-P-X CA-1588D UNIVERSAL CONTROL GN - 4.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
MODULE RELAY-FUSE
BOX
B11 SP-1588-P-X CA-1588A UNIVERSAL CONTROL GN - 4.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
MODULE RELAY-FUSE
BOX
(48049606) BOX
B19 SP-1588-P-X CA-1588C UNIVERSAL CONTROL GN - 4.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
MODULE RELAY-FUSE
BOX
B20 X-401 (Receptacle) pin B3 CA-1050 HORN AND BACK UP RD - 1.0 SHEET 04 SH04 - FUSE MODULE (Z-404)
- FUSE HOLDER [Z-401] ALARM
(48049606)
X-405 - FAN - 4TH SPEED UNIT RELAY [ Z-405] (84405124) (Receptacle)
84405124 6
84405124
R1_30 X-954A (Receptacle) pin 1 CA-2010 A/C UNIT FUSE-FAN - GY - 6.0 SHEET 30 SH30 - A/C & amp; DRIVE
- A/C RELAY FUSE [F-069] 4TH SPEED RELAY STEPPER MOTOR
(87581782)
R1_85 SP-1589-P-X CA-2008A GND-FAN - 4TH SPEED BK - 1.0 SHEET 30 SH30 - A/C & amp; DRIVE
UNIT RELAY STEPPER MOTOR
R1_86 X-059 (Receptacle) pin 5 - CA-1609 FAN-4TH SPEED GY - 1.0 SHEET 30 SH30 - A/C & amp; DRIVE
FAN SW [S-011] (84279647) RELAY-SW STEPPER MOTOR
R1_87 SP-1608-P-X CA-1608 FAN - 4TH SPEED UNIT GY - 6.0 SHEET 30 SH30 - A/C & amp; DRIVE
RELAY STEPPER MOTOR
51546954_EN 28/11/2018
55.1 [55.100] / 661

X-418 - BATTERY POSITIVE (84280975) (Plug)
84280975 1
84280975
1 X-891 (Plug) pin 1 - RELAY BT-2001 BT-2001 RD - 95.0 SHEET 02 SH02 - STARTING CIRCUIT
BATTERY DISCONNECT
[K-012] (84280975)
X-419 - BATTERY NEGATIVE [ G-001] (84308731) (Plug)
84308731 2
84308731
1 X-420 (Plug) pin 1 - Battery BT-2020 BT-2020 BK - 70.0 SHEET 02 SH02 - STARTING CIRCUIT
Ground [STUD-GND-001]
(82013012)
51546954_EN 28/11/2018
55.1 [55.100] / 662

X-420 - Battery Ground [ STUD-GND-001] (82013012) (Plug)
82013012 1
82013012
1 X-419 (Plug) pin 1 - BT-2020 BT-2020 BK - 70.0 SHEET 02 SH02 - STARTING CIRCUIT
BATTERY NEGATIVE [G-001]
(84308731)
X-421 - GND ENGINE HARNESS [ STUD-GND-001] (47663137) (Plug)
47663137 2
47663137
1 SP-2020-P-X EN-2020 GROUND FROM BK - 10.0 SHEET 02 SH02 - STARTING CIRCUIT
BATTERY STUD
51546954_EN 28/11/2018
55.1 [55.100] / 663
X-423 - FUEL LEVEL SENSOR [ S-031] (82012083) (Receptacle)
82012083 3
82012083
1 X-901_S (Receptacle) pin DX-1224 DX-1224 VT - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
6 - ENGINE TO DENOX CLUSTER
2 X-901_S (Receptacle) pin DX-1225 DX-1225 BK - 1.0 SHEET 18 SH18 - (ADIC) INSTRUMENT
3 - ENGINE TO DENOX CLUSTER
X-424 - PDU CONNECTOR [ Z-001] (47810763) (Receptacle)
47810763 4
47810763
STARTER SOLENOID [M-007] UNIT
(82944111)
2 X-911 (Receptacle) pin 20 - EN-9271A LATCH RELAY OR - 0.75 SHEET 02 SH02 - STARTING CIRCUIT
ECU [A-001] (84300197)
3 X-911 (Receptacle) pin 45 - EN-9272B LATCH RELAY BL - 0.75 SHEET 02 SH02 - STARTING CIRCUIT
ECU [A-001] (84300197)
4 Not Used
5 X-911 (Receptacle) pin 19 - EN-1213B STARTER CONTROL BL - 0.75 SHEET 02 SH02 - STARTING CIRCUIT
ECU [A-001] (84300197) RELAY
6 X-941_S (Receptacle) pin C2 EN-1062 FUSE-A/C CLUTCH BR - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
- CAB - ENGINE BULKHEAD RELAY
(84254836)
7 X-226 (Plug) pin A - A/C EN-022 A/C CLUTCH - RELAY LG - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
CLUTCH [Y-016] (87692855)
8 Not Used
9 SP-216-P-X EN-1212C CRANKING TO RELAY RD - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
10 Not Used
11 X-911 (Receptacle) pin 27 - EN-6408 ENGINE CONTROL UNIT GN - 0.75 SHEET 02 SH02 - STARTING CIRCUIT
ECU [A-001] (84300197) POWER
12 X-911 (Receptacle) pin 61 - EN-6570A (86) FUEL FILTER GN - 0.75 SHEET 02 SH02 - STARTING CIRCUIT
ECU [A-001] (84300197) HEATER RELAY
13 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 664

14 Not Used
15 X-901_P (Plug) pin 1 EN-9277A POWER DENOX SENSOR OR - 2.5 SHEET 02 SH02 - STARTING CIRCUIT
- ENGINE TO DENOX
16 Not Used
17 Not Used
18 Not Used
19 Not Used
20 Not Used
21 Not Used
22 X-225 (Plug) pin 2 - FILTER EN-2006B FILTER PRESSURE BL - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
PRESSURE SWITCH [B-025] SWITCH- RELAY
(82012083)
23 SP-057B-P-X EN-57BF GND-STARTER RELAY BK - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
24 Not Used
25 Not Used
26 Not Used
27 Not Used
28 X-422_S (Plug) pin A - EN-6005A PWR FUEL PREFILTER RD - 2.0 SHEET 02 SH02 - STARTING CIRCUIT
ENG.H. / FUEL PREF.HEATER HEATER
INTERC (87679438)
29 X-900_S (Receptacle) pin 3 - EN-9270A 12V EXHAUST OR - 2.5 SHEET 02 SH02 - STARTING CIRCUIT
PLUG C (84152563)
30 Not Used
31 Not Used
32 X-911 (Receptacle) pin 88 - EN-1213C STARTER CONTROL OR - 0.75 SHEET 02 SH02 - STARTING CIRCUIT
ECU [A-001] (84300197) RELAY
33 Not Used
34 X-108_P (Plug) pin 4 - EN-1105E ENABLE A/C CLUTCH WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
CONNECTOR ENGINE -
35 Not Used
36 Not Used
37 Not Used
38 Not Used
39 Not Used
40 X-941_S (Receptacle) pin A3 EN-9271 UNIVERSAL CONTROL WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
- CAB - ENGINE BULKHEAD MODULE CRANK
(84254836)
41 Not Used
42 X-422_S (Plug) pin B - EN-6005B FUEL FILTER HEATER RD - 2.0 SHEET 02 SH02 - STARTING CIRCUIT
ENG.H. / FUEL PREF.HEATER
INTERC (87679438)
X-427A - IGNITION SWITCH [ S-002] (47663138) (Plug)

1 X-121 (Plug) pin 1 - POWER CA-2014 PWR TAP-IGNITION KEY RD - 6.0 SHEET 02 SH02 - STARTING CIRCUIT
TAP [W-001] (84140737) SW
X-427B - IGNITION KEY SWITCH [ S-002] (87714250) (Plug)
87714250 5
87714250
51546954_EN 28/11/2018
55.1 [55.100] / 665

1 Not Used
2 Not Used
3 Not Used
4 Not Used
5 X-400 (Receptacle) pin B16 CA-1218A IGNITION KEY SW-FUSE GN - 4.0 SHEET 02 SH02 - STARTING CIRCUIT
(48049606)
6 Not Used
7 Not Used
8 SP-1212-P-X CA-1129 IGNITION KEY SW WH - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
9 Not Used
10 SP-1215-P-X CA-1215 MAIN POWER GN - 1.0 SHEET 02 SH02 - STARTING CIRCUIT
RELAY-KEY IGNITION
87679438 6
87679438
A X-422_P (Plug) pin A - CS-6005A CS-6005A RD - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
INTERC (87686736)
B SP-0057A-P-X CS-0057A CS-0057A BK - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 666

87679438 1
87679438
A X-422_P (Plug) pin B - CS-6005B CS-6005B RD - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
INTERC (87686736)
B SP-0057A-P-X CS-0057B CS-0057B BK - 2.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
84123928 2
84123928
1 X-222 (Plug) pin 1 - 87 GRID CS-6200A CS-6200A RD - 16.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
HEATER RELAY [K-011] UNIT
(84123928)
51546954_EN 28/11/2018
55.1 [55.100] / 667
84123928 3
84123928
1 X-229 (Plug) pin 1 - GROUND CS-0057 GROUND GRID HEATER BK - 16.0 SHEET 11 SH11 - (ECU) ENGINE CONTROL
GRID HEATER (84124293) UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 668

X-700 - BOOM RIDE VALVE [ Y-017] (87711966) (Receptacle)
87711966 1
87711966
1 SP-1075B-P-X BJ-1075D BJ-1075D WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
2 SP-1076-P-X BJ-1076B BOOM FLOAT/RIDE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
VALVE RETURN
X-701 - AUX OUT VALVE COUPLING [ Y-009] (47414530) (Receptacle)
47414530 2
47414530
1 X-942_S (Receptacle) pin CH-1056 UCM-AUX OUT VALVE BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
AA7 - CAB - CHASSIS CONTROL HANDLE
BULKHEAD (84254835)
2 SP-1503-P-X CH-1503A AUX OUT VALVE BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
CONTROL HANDLE
51546954_EN 28/11/2018
55.1 [55.100] / 669
X-702 - TELESCOPE RETRACT VALVE [ Y-024] (47414530) (Receptacle)
47414530 3
47414530
1 X-942_S (Receptacle) pin CH-1506 UCM-TELESCOPE RETR. BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
AC1 - CAB - CHASSIS VALVE CONTROL HANDLE
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-1507B UCM-TELESCOPE RETR. BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
AC2 - CAB - CHASSIS VALVE CONTROL HANDLE
BULKHEAD (84254835)
X-703 - BOOM FLOAT VALVE [ Y-018] (87711966) (Receptacle)
87711966 4
87711966
1 SP-1075B-P-X BJ-1075C BJ-1075C WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
2 SP-1076-P-X BJ-1076A BOOM FLOAT/RIDE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
VALVE RETURN
51546954_EN 28/11/2018
55.1 [55.100] / 670
47414530 5
47414530
1 X-942_S (Receptacle) pin CH-1513 UCM-PARK BRAKE WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
BC5 - CAB - CHASSIS VALVE # 2
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-2514 UCM-GND PARK BRAKE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
BD7 - CAB - CHASSIS VALVE # 2
BULKHEAD (84254835)
X-706 - BOOM/TELE CUT OFF VALVE [ Y-021] (47414530) (Receptacle)
47414530 6
47414530
1 X-942_S (Receptacle) pin CH-1509 CUT OFF VALVE BR - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
AC4 - CAB - CHASSIS AUXILIARY AND BOOM/TELE CUT OFF
2 X-942_S (Receptacle) pin CH-1509B RETURN-CUT OFF BL - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
BA5 - CAB - CHASSIS VALVE AUXILIARY AND BOOM/TELE CUT OFF
51546954_EN 28/11/2018
55.1 [55.100] / 671
47414530 7
47414530
1 X-942_S (Receptacle) pin CH-1511 UCM-PARK BRAKE WH - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
AC6 - CAB - CHASSIS VALVE # 1
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-2513 UCM-GND PARK BRAKE BR - 1.0 SHEET 14 SH14 - (UCM) SHUTTLE LEVER
BA7 - CAB - CHASSIS VALVE # 1
BULKHEAD (84254835)
X-708 - AUX IN VALVE UNCOUPLING [ Y-023] (87708145) (Receptacle)
87708145 8
87708145
1 X-942_S (Receptacle) pin CH-1058 UCM-AUX IN VALVE BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
AB7 - CAB - CHASSIS CONTROL HANDLE
BULKHEAD (84254835)
2 SP-1503-P-X CH-1503B AUX IN VALVE BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
CONTROL HANDLE
51546954_EN 28/11/2018
55.1 [55.100] / 672
X-709 - TELESCOPE EXTD VALVE [ Y-010] (87708145) (Receptacle)
87708145 9
87708145
1 X-942_S (Receptacle) pin CH-1057 UCM-TELESCOPE EXTD BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
AA8 - CAB - CHASSIS VALVE CONTROL HANDLE
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-1507A TELESCOPE EXTD BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
AC7 - CAB - CHASSIS VALVE RTURN-UCM CONTROL HANDLE
BULKHEAD (84254835)
51546954_EN 28/11/2018
55.1 [55.100] / 673

X-710 - REAR HYDRAULIC VALVE [ Y-025] (47414530) (Receptacle)
47414530 1
47414530
1 X-942_S (Receptacle) pin CH-1584 AUX. SW-REAR GN - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
BA2 - CAB - CHASSIS HYD.VALVE AUXILIARY AND BOOM/TELE CUT OFF
2 X-945 (Plug) pin 1 - CHASSIS CH-1585 GND-REAR HYDRAULIC BK - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
GROUND 3 [STUD-GND-004] VALVE AUXILIARY AND BOOM/TELE CUT OFF
(47663137) VALVE
X-711 - TILT DOWN VALVE (DUMP) [ Y-028] (87708145) (Receptacle)
87708145 2
87708145
1 X-942_S (Receptacle) pin CH-1685 UCM-TILT DOWN VALVE BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
BB6 - CAB - CHASSIS CONTROL HANDLE
BULKHEAD (84254835)
2 SP-1686-P-X CH-1686B TILT DOWN VALVE BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
RETURN CONTROL HANDLE
51546954_EN 28/11/2018
55.1 [55.100] / 674
X-712 - TILT UP VALVE (ROLL BACK) [ Y-015] (47414530) (Receptacle)
47414530 3
47414530
1 X-942_S (Receptacle) pin CH-1684 UCM-TILT UP VALVE BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
BB5 - CAB - CHASSIS CONTROL HANDLE
BULKHEAD (84254835)
2 SP-1686-P-X CH-1686A TILT UP VALVE RETURN BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
CONTROL HANDLE
X-713 - BOOM LIFT UP VALVE [ Y-020] (47414530) (Receptacle)
47414530 4
47414530
1 X-942_S (Receptacle) pin CH-1681 UCM-BOOM LIFT UP BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
BB1 - CAB - CHASSIS VALVE CONTROL HANDLE
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-1659 UCM-BOOM LIFT UP BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
BULKHEAD (84254835)
51546954_EN 28/11/2018
55.1 [55.100] / 675
X-714 - BOOM LIFT DOWN VALVE [ Y-014] (87708145) (Receptacle)
87708145 5
87708145
1 X-942_S (Receptacle) pin CH-1682 UCM-BOOM LIFT DOWN BL - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-1683 UCM-BOOM LIFT DOWN BR - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
BULKHEAD (84254835)
X-715 - PRESS. SW. BOOM LOW [ B-027] (82012083) (Receptacle)
82012083 6
82012083
1 X-942_S (Receptacle) pin CH-1512 UCM-PRESS. SW. BOOM WH - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
AC3 - CAB - CHASSIS LOW CONTROL HANDLE
BULKHEAD (84254835)
2 X-942_S (Receptacle) pin CH-1699B + PRESS SW. BOOM YE - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
AC5 - CAB - CHASSIS LOW CONTROL HANDLE
BULKHEAD (84254835)
51546954_EN 28/11/2018
55.1 [55.100] / 676
X-718 - AUX PRESS REL. SOLEN.VALVE A [ Y-026] (87708145) (Receptacle)
87708145 7
87708145
1 X-716_P (Plug) pin 1 - AUX. JP-1598 HYD. CONTR.-AUX BL - 1.0 SHEET 16 SH16 - (UCM) HYDRAULIC
PRESS RELEASE (84122359) PRESS REL. S.V.A AUXILIARY AND BOOM/TELE CUT OFF
VALVE
PRESS RELEASE (84122359) PRESS REL. S.V.A AUXILIARY AND BOOM/TELE CUT OFF
VALVE
X-719 - AUX PRESS REL. SOLEN.VALVE B [ Y-027] (87708145) (Receptacle)
87708145 8
87708145
PRESS RELEASE (84122359) PRESS REL. S.V.B AUXILIARY AND BOOM/TELE CUT OFF
VALVE
PRESS RELEASE (84122359) PRESS REL. S.V.B AUXILIARY AND BOOM/TELE CUT OFF
VALVE
51546954_EN 28/11/2018
55.1 [55.100] / 677

X-806 - RAIL PRESSURE SENSOR (RDS) [ B-030] (1C1013187) (Plug)
1C1013187 1
1C1013187
1 X-912 (Plug) pin 60 - ECU G_R_RAILPS RAIL PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 SENSOR GROUND
384)
2 X-912 (Plug) pin 36 - ECU I_A_RAILPS RAIL PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 SENSOR SIG.
384)
3 X-912 (Plug) pin 11 - ECU V_V_5VRAI- RAIL PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 LPS SENSOR SUPPLY
384)
X-807 - FPT - FUEL METERING UNIT (ZME) [ Y-045] (1C0004687) (Plug)
1C0004687 2
1C0004687
1 X-912 (Plug) pin 58 - ECU O_V_MEU SUPPLY METERING UNIT - - 0.75 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405
384)
2 X-912 (Plug) pin 83 - ECU O_T_MEU FUEL METERING UNIT - - 0.75 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405
384)
51546954_EN 28/11/2018
55.1 [55.100] / 678
X-808 - INCREMENT SPEED SENSOR (CRANKSHA [ B-031] (1C1016487) (Plug)
1C1016487 3
1C1016487
1 X-912 (Plug) pin 65 - ECU G_R_CRS CRANKSHAFT SPEED - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 SENSOR GROUND
384)
2 X-912 (Plug) pin 66 - ECU I_F_CRS CRANKSHAFT SPEED - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 SENSOR SIGNAL
384)
X-809 - SEGMENT SPEED SENSOR (CAMSHAFT) [ B-032] (1C1016487) (Plug)
1C1016487 4
1C1016487
1 X-912 (Plug) pin 67 - ECU G_R_CAS SEGMENT CRANKSHAFT - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 SPEED SENSOR
384) GROUND
2 X-912 (Plug) pin 68 - ECU I_F_CAS SEGMENT CRANKSHAFT - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 SPEED SENSOR SIGNAL
384)
51546954_EN 28/11/2018
55.1 [55.100] / 679

X-810 - (KTF) FUEL TEMPERATURE SENSOR [ B-033] (5802341064) (Receptacle)
5802341064 1
5802341064
1 X-912 (Plug) pin 12 - ECU I_A_AN18 FUEL TEMPERATURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
384)
KTF INPUT 18
X-811 - (WTF) COOLANT TEMPERATURE SENSOR [ B-034] (5802341064) (Receptacle)
5802341064 2
5802341064
1 X-912 (Plug) pin 39 - ECU I_A_AN17 COOLANT - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 TEMPERATURE SENSOR
384) SIGNAL
WTF INPUT 18
51546954_EN 28/11/2018
55.1 [55.100] / 680
X-812 - OIL PRESSURE SENSOR & OIL TE [ B-035] (1C1013287) (Plug)
1C1013287 3
1C1013287
1 X-912 (Plug) pin 06 - ECU G_R_DF03 GROUND FOR - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 FREQUENCY INPUT
384) 3
2 X-912 (Plug) pin 13 - ECU I_A_AN15 OIL TEMPERATURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
384)
3 X-912 (Plug) pin 31 - ECU V_V_5VSS1F OIL PRESSURE SENSOR - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 SUPPLY
384)
4 X-912 (Plug) pin 35 - ECU I_A_AN01 OIL PRESSURE SENSOR - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 INPUT SIGNAL
384)
X-813 - BOOST PRESSURE SENSOR & AIR [ B-036] (1C1013287) (Plug)
1C1013287 4
1C1013287
1 X-912 (Plug) pin 90 - ECU G_R_AN05 GROUND ANALOG - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 INPUT 5
384)
CORE ENGINE (1 928 405 TEMPERATURE SENSOR
384) SIGNAL
3 X-912 (Plug) pin 07 - ECU V_V_5VSS1A BOOST PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
CORE ENGINE (1 928 405 SENSOR SUPPLY
384)
384)
51546954_EN 28/11/2018
55.1 [55.100] / 681
X-814 - FPT- EXHAUST FLAP [ Y-046] (5802051303) (Receptacle)
5802051303 5
5802051303
1 X-900_P (Plug) pin 3 - PLUG V_V_BATT +12 V - - 2.5 SHEET 10 SH10 - (ECU) CORE ENGINE
C (47706134)
2 X-900_P (Plug) pin 2 - PLUG GND GROUND - - 2.5 SHEET 10 SH10 - (ECU) CORE ENGINE
C (47706134)
3 Not Used
F NETWORK L 2
F NETWORK H 2
51546954_EN 28/11/2018
55.1 [55.100] / 682

X-885 - SCR DOWNSTREAM [ A-020] (84190317) (Receptacle)
84190317 1
84190317
EMISSION CONTROL
2 SP-2021B-P-X DX-2021C SCR DOWNSTREAM BK - 1.0 SHEET 12 SH12 - (DENOX) EXHAUST
GROUND EMISSION CONTROL
3 SP-205-P-X DX-5420 DX-5420 GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
4 SP-204-P-X DX-5420A CAN-H YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
X-886 - DOC UPSTREAM EXHAUST GAS TEMPERA [ B-003] (87709793) (Receptacle)
87709793 2
87709793
1 X-901_S (Receptacle) pin DX-9254 DIESEL OXIDATION YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
9 - ENGINE TO DENOX CATALYST UPSTREAM EMISSION CONTROL
2 SP-9250-P-X DX-9250A COMMON (W4) BL - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
51546954_EN 28/11/2018
55.1 [55.100] / 683
X-887 - DOC UPSTREAM [ A-021] (84190317) (Receptacle)
84190317 3
84190317
EMISSION CONTROL
2 SP-2021D-P-X DX-2021E DIESEL OXIDATION BK - 1.0 SHEET 12 SH12 - (DENOX) EXHAUST
GROUND#1
3 SP-210-P-X DX-5420F CAN-L GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
4 SP-209-P-X DX-5420G CAN-H YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
5 SP-2021D-P-X DX-2021F DIESEL OXIDATION BK - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
GROUND#2
X-888 - NH3 ECU [ A-022] (84146686) (Receptacle)
84146686 4
84146686
EMISSION CONTROL
2 SP-203-P-X DX-5420C CAN-H YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
3 SP-208-P-X DX-5420B DX-5420B GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
4 SP-2021D-P-X DX-2021D NH3 ENGINE CONTROL BK - 1.0 SHEET 12 SH12 - (DENOX) EXHAUST
UNIT GROUND EMISSION CONTROL
51546954_EN 28/11/2018
55.1 [55.100] / 684
X-889 - DEF QUALITY-SCR TANK LEVEL & [ B-004] (87688719) (Plug)
87688719 5
87688719
EMISSION CONTROL
2 SP-2021B-P-X DX-2021B DIESEL EXHAUST FLUID BK - 1.5 SHEET 12 SH12 - (DENOX) EXHAUST
QUALITY-SCR TANK EMISSION CONTROL
LEVEL GROUND
3 Not Used
4 SP-206-P-X DX-5420M DX-5420M GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
5 SP-202-P-X DX-5420L CAN-H YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
51546954_EN 28/11/2018
55.1 [55.100] / 685

X-891 - RELAY BATTERY DISCONNECT [ K-012] (84280975) (Plug)
84280975 1
84280975
1 X-418 (Plug) pin 1 - BATTERY BT-2001 BT-2001 RD - 95.0 SHEET 02 SH02 - STARTING CIRCUIT
POSITIVE (84280975)
X-892 - PDU (84278787) (Plug)
84278787 2
84278787
1 X-239 (Plug) pin 1 - STARTER BT-1220 CABLE, RELAY BATT. RD - 70.0 SHEET 02 SH02 - STARTING CIRCUIT
MOTOR TO PDU (82013012) DISC.-STARTER MOTOR
51546954_EN 28/11/2018
55.1 [55.100] / 686
X-894 - BATTERY ISOLATOR POWER (84140737) (Plug)
84140737 3
84140737
1 X-925 (Plug) pin 1 - FUSE BT-3000 B+ FROM BATTERY TO RD - 6.0 SHEET 02 SH02 - STARTING CIRCUIT
ECU HOLDER [Z-005] ENGINE CONTROL UNIT
X-895 - DIODE MODULE [ V-001] (87695564) (Receptacle)
87695564 4
87695564
1 SP-1197B-P-X CA-1197D DIODE-ADIC TURN LAMP LB - 1.0 SHEET 27 SH27 - FLASHER UNIT
2 SP-1196-P-X CA-1196B FLASHER-RH TURN LB - 1.0 SHEET 27 SH27 - FLASHER UNIT
LAMP-DIODE
3 SP-1193-P-X CA-1193B FLASHER-LH TURN LB - 1.0 SHEET 27 SH27 - FLASHER UNIT
LAMP-DIODE
4 SP-1197B-P-X CA-1197A DIODE-ADIC TURN LAMP LB - 1.0 SHEET 27 SH27 - FLASHER UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 687
X-896 - BATTERY ISOLATOR POWER OUTPUT (47629750) (Plug)
47629750 5
47629750
1 X-897 (Plug) pin 1 - DENOX BT-2002 BT-2002 RD - 35.0 SHEET 02 SH02 - STARTING CIRCUIT
POWER CONVERTER FUSE
[Z-001] (47737890)
X-897 - DENOX POWER CONVERTER FUSE [ Z-001] (47737890) (Plug)
47737890 6
47737890
1 X-896 (Plug) pin 1 - BATTERY BT-2002 BT-2002 RD - 35.0 SHEET 02 SH02 - STARTING CIRCUIT
ISOLATOR POWER OUTPUT
(47629750)
51546954_EN 28/11/2018
55.1 [55.100] / 688

X-903 - ADBLUE HEATING CONTROL VALVE [ Y-029] (84146685) (Receptacle)
84146685 1
84146685
1 SP-9250A-P-X DX-9250DA COMMON IGN. GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
2 Not Used
3 X-901_S (Receptacle) pin DX-9244 SCR HEATING VALVE YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
X-904 - DEF DOSING MODULE [ Y-030] (87709798) (Receptacle)
87709798 2
87709798
1 X-901_S (Receptacle) pin DX-9261 DOSING MODULE SIGN. YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
2 X-901_S (Receptacle) pin DX-9262 DOSING MODULE GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
51546954_EN 28/11/2018
55.1 [55.100] / 689
X-905 - SCR UPSTREAM EXHAUST GAS TEMPERA [ B-001] (84532147) (Receptacle)
84532147 3
84532147
1 X-901_S (Receptacle) pin DX-9249 SCR UPSTREAM YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
2 SP-9250-P-X DX-9250 COMMON (W4) BL - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
X-906 - SCR DOWNSTREAM EXHAUST GAS TEMPE [ B-002] (84532147) (Receptacle)
84532147 4
84532147
1 X-901_S (Receptacle) pin DX-9251 SCR DOWNSTREAM YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
2 SP-9250-P-X DX-9250B COMMON (W4) BL - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
51546954_EN 28/11/2018
55.1 [55.100] / 690
X-908 - COMB AIR & HUMIDITY SENSOR [ B-008] (87709809) (Receptacle)
87709809 5
87709809
1 X-911 (Receptacle) pin 90 - EN-9276 PWR HUMIDITY SENSOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ECU [A-001] (84300197) UNIT
ECU [A-001] (84300197) UNIT
3 SP-9279-P-X EN-9279 GROUND FROM ENGINE BL - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
CONTROL UNIT UNIT
ECU [A-001] (84300197) UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 691

X-910 - CAN BUS TERMINATING [ R-006] (87687242) (Plug)
87687242 1
87687242
1 Not Used
2 SP-202-P-X DX-5420P CAN-H YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
3 SP-206-P-X DX-5420Q CAN-L GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
X-911 - ECU [ A-001] (84300197) (Receptacle)
84300197 2
84300197
1 SP-6408-P-X EN-6408GA BATTERY PLUS 4 OR - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
2 Not Used
3 SP-2022-P-X EN-2022A GND ENGINE CONTROL BK - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT UNIT
4 Not Used
5 SP-2022-P-X EN-2022B GND-ECU BK - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
6 Not Used
7 X-901_P (Plug) pin 5 EN-9285A SCR PRESSURE YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
8 Not Used
9 X-901_P (Plug) pin 12 EN-9251A SCR DOWNSTREAM YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
51546954_EN 28/11/2018
55.1 [55.100] / 692

10 X-901_P (Plug) pin 2 EN-9250D COMMON (W4) BL - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
11 Not Used
12 Not Used
13 X-242 (Receptacle) pin 1 EN-2040B WATER IN FUEL SIGNAL LG - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(87709663)
14 Not Used
SENSOR [B-008] (87709809)
16 X-901_P (Plug) pin 9 EN-9254A DIESEL OXIDATION YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
- ENGINE TO DENOX CATALYST UPSTREAM UNIT
17 Not Used
18 Not Used
19 X-424 (Receptacle) pin 5 - EN-1213B STARTER CONTROL BL - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(47810763)
20 X-424 (Receptacle) pin 2 - EN-9271A LATCH RELAY OR - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(47810763)
21 Not Used
22 Not Used
23 X-901_P (Plug) pin 16 EN-9261A DOSING MODULE SIGN. YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
24 Not Used
25 SP-6408-P-X EN-6408MA BATTERY PLUS 3 GN - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
26 SP-6408-P-X EN-6408BA BATTERY PLUS 5 GN - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
27 X-424 (Receptacle) pin 11 - EN-6408 ENGINE CONTROL UNIT GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
PDU CONNECTOR [Z-001] POWER UNIT
(47810763)
28 SP-2022-P-X EN-2022C GND-ECU BK - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
29 Not Used
30 Not Used
31 Not Used
32 X-901_P (Plug) pin 10 EN-9249A SCR UPSTREAM YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
33 Not Used
34 Not Used
35 Not Used
36 Not Used
37 Not Used
38 Not Used
39 X-901_P (Plug) pin 20 EN-9247B COMMON BK - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
SENSOR [B-008] (87709809)
41 Not Used
42 Not Used
43 SP-9279-P-X EN-9279B GROUND FROM ENGINE BL - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
CONTROL UNIT UNIT
44 Not Used
45 X-424 (Receptacle) pin 3 - EN-9272B LATCH RELAY BL - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(47810763)
46 X-941_S (Receptacle) pin A1 EN-4502A CAN-H_VB1 YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(84254836)
47 X-941_S (Receptacle) pin A2 EN-5420A CAN-L_VB1 GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(84254836)
48 Not Used
49 SP-6408-P-X EN-6408CA BATTERY PLUS 2 GN - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 693

50 X-901_P (Plug) pin 17 EN-9250F COMMON IGN. GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
51 Not Used
52 SP-2022-P-X EN-2022D GND-ECU BK - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
53 Not Used
54 Not Used
55 Not Used
56 Not Used
57 Not Used
58 Not Used
59 Not Used
60 Not Used
61 X-424 (Receptacle) pin 12 - EN-6570A (86) FUEL FILTER GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
PDU CONNECTOR [Z-001] HEATER RELAY UNIT
(47810763)
62 Not Used
63 SP-216-P-X EN-1212B CRANKING SIGNAL TO OR - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
ENGINE CONTROL UNIT UNIT
64 Not Used
65 Not Used
66 Not Used
67 Not Used
68 X-901_P (Plug) pin 4 EN-9245A SCR PRESSURE PK - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
69 X-941_S (Receptacle) pin D2 EN-711D KEY IGNITION WH - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(84254836)
70 Not Used
71 X-032_E (Receptacle) pin 1 - EN-5421 CAN-H#1 YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
PROTO (87696093)
72 X-901_P (Plug) pin 14 EN-9244A SCR HEATING VALVE YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
73 SP-6408-P-X EN-6408FA BATTERY PLUS 1 GN - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
(82012083)
75 SP-2022-P-X EN-2022E GND-ECU BK - 1.5 SHEET 11 SH11 - (ECU) ENGINE CONTROL
UNIT
76 Not Used
77 Not Used
78 Not Used
79 Not Used
80 Not Used
81 Not Used
82 Not Used
(82012083)
84 X-901_P (Plug) pin 15 EN-9307A SCR PUMP MOTOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
85 X-901_P (Plug) pin 7 EN-9309A SCR REVERTING VALVW YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
86 Not Used
87 Not Used
88 X-424 (Receptacle) pin 32 - EN-1213C STARTER CONTROL OR - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
(47810763)
89 X-901_P (Plug) pin 18 EN-9308A SCR PUMP MOTOR SIG GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
90 X-908 (Receptacle) pin 1 EN-9276 PWR HUMIDITY SENSOR YE - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
SENSOR [B-008] (87709809)
91 Not Used
92 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 694

93 Not Used
94 Not Used
95 X-032_E (Receptacle) pin 2 - EN-5422 CAN-L#1 GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
PROTO (87696093)
96 X-901_P (Plug) pin 13 EN-9262A DOSING MODULE GN - 0.75 SHEET 11 SH11 - (ECU) ENGINE CONTROL
X-912 - ECU CORE ENGINE (1 928 405 384) (Plug)

01 X-801_S (Receptacle) pin O_P_SVL21 INJECTOR1, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
4 - INJECTORS CYL 3 & 4 CYL. 3
(84131530)
02 X-800_S (Receptacle) pin O_P_SVL22 INJECTOR 2, BANK 2, - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
1 - INJECTORS CYL 1 & 2 CYL.2
(84131530)
3 Not Used
4 Not Used
5 Not Used
06 X-812 (Plug) pin 1 - OIL G_R_DF03 GROUND FOR - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR & OIL FREQUENCY INPUT
TE [B-035] (1C1013287) 3
07 X-813 (Plug) pin 3 - BOOST V_V_5VSS1A BOOST PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR & AIR SENSOR SUPPLY
[B-036] (1C1013287)
8 Not Used
9 Not Used
10 Not Used
11 X-806 (Plug) pin 3 - RAIL V_V_5VRAI- RAIL PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR (RDS) LPS SENSOR SUPPLY
[B-030] (1C1013187)
12 X-810 (Receptacle) I_A_AN18 FUEL TEMPERATURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
pin 1 - (KTF) FUEL SENSOR SIGNAL
TEMPERATURE SENSOR
[B-033] (5802341064)
13 X-812 (Plug) pin 2 - OIL I_A_AN15 OIL TEMPERATURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR & OIL SENSOR SIGNAL
TE [B-035] (1C1013287)
14 Not Used
15 Not Used
16 Not Used
C NETWORK H 2
C NETWORK L 2
19 Not Used
20 Not Used
21 Not Used
22 Not Used
23 Not Used
24 Not Used
(84131530)
2 - INJECTORS CYL 1 & 2 2; CYL. 2
(84131530)
27 Not Used
28 Not Used
29 Not Used
30 Not Used
31 X-812 (Plug) pin 3 - OIL V_V_5VSS1F OIL PRESSURE SENSOR - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR & OIL SUPPLY
TE [B-035] (1C1013287)
32 Not Used
33 Not Used
34 Not Used
35 X-812 (Plug) pin 4 - OIL I_A_AN01 OIL PRESSURE SENSOR - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR & OIL INPUT SIGNAL
TE [B-035] (1C1013287)
51546954_EN 28/11/2018
55.1 [55.100] / 695

36 X-806 (Plug) pin 2 - RAIL I_A_RAILPS RAIL PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR (RDS) SENSOR SIG.
[B-030] (1C1013187)
PRESSURE SENSOR & AIR TEMPERATURE SENSOR
[B-036] (1C1013287) SIGNAL
38 Not Used
39 X-811 (Receptacle) pin I_A_AN17 COOLANT - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
1 - (WTF) COOLANT TEMPERATURE SENSOR
TEMPERATURE SENSOR SIGNAL
[B-034] (5802341064)
40 Not Used
41 Not Used
42 Not Used
43 Not Used
44 Not Used
45 Not Used
46 Not Used
47 Not Used
48 Not Used
(84131530)
(84131530)
51 Not Used
52 Not Used
53 Not Used
54 Not Used
55 Not Used
56 Not Used
57 Not Used
58 X-807 (Plug) pin 1 - FPT - O_V_MEU SUPPLY METERING UNIT - - 0.75 SHEET 10 SH10 - (ECU) CORE ENGINE
[Y-045] (1C0004687)
59 SP-0197-P-X G_R_AN18 GROUND ANALOG - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INPUT 18
60 X-806 (Plug) pin 1 - RAIL G_R_RAILPS RAIL PRESSURE - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR (RDS) SENSOR GROUND
[B-030] (1C1013187)
61 Not Used
62 Not Used
63 Not Used
64 Not Used
65 X-808 (Plug) pin 1 - G_R_CRS CRANKSHAFT SPEED - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INCREMENT SPEED SENSOR GROUND
SENSOR (CRANKSHA
[B-031] (1C1016487)
66 X-808 (Plug) pin 2 - I_F_CRS CRANKSHAFT SPEED - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
INCREMENT SPEED SENSOR SIGNAL
SENSOR (CRANKSHA
[B-031] (1C1016487)
67 X-809 (Plug) pin 1 - G_R_CAS SEGMENT CRANKSHAFT - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
SEGMENT SPEED SENSOR SPEED SENSOR
(CAMSHAFT) [B-032] GROUND
(1C1016487)
68 X-809 (Plug) pin 2 - I_F_CAS SEGMENT CRANKSHAFT - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
SEGMENT SPEED SENSOR SPEED SENSOR SIGNAL
(CAMSHAFT) [B-032]
(1C1016487)
70 Not Used
71 Not Used
72 Not Used
73 X-800_S (Receptacle) pin O_P_SVL11 INJECTOR 1, BANK 1, 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
3 - INJECTORS CYL 1 & 2 CYL.: CYL. 1.
(84131530)
74 X-801_S (Receptacle) pin O_P_SVL12 INJECTOR 2 BANK 1; 6 - - 1.5 SHEET 10 SH10 - (ECU) CORE ENGINE
2 - INJECTORS CYL 3 & 4 CYL: CYL 4
(84131530)
75 Not Used
76 Not Used
51546954_EN 28/11/2018
55.1 [55.100] / 696

77 Not Used
78 Not Used
79 Not Used
80 Not Used
81 Not Used
82 Not Used
83 X-807 (Plug) pin 2 - FPT - O_T_MEU FUEL METERING UNIT - - 0.75 SHEET 10 SH10 - (ECU) CORE ENGINE
[Y-045] (1C0004687)
84 Not Used
85 Not Used
PRESSURE SENSOR & AIR SENSOR SIGNAL
[B-036] (1C1013287)
87 Not Used
88 Not Used
89 Not Used
90 X-813 (Plug) pin 1 - BOOST G_R_AN05 GROUND ANALOG - - 0.5 SHEET 10 SH10 - (ECU) CORE ENGINE
PRESSURE SENSOR & AIR INPUT 5
[B-036] (1C1013287)
X-915 - REDUCTION AGENT (SUPPLY MODULE) [ A-023] (84152570) (Receptacle)
84152570 3
84152570
1 Not Used
2 X-901_S (Receptacle) pin DX-9245 SCR PRESSURE PK - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
3 X-901_S (Receptacle) pin DX-9285 SCR PRESSURE YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
4 X-901_S (Receptacle) pin DX-9247A COMMON BK - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
5 Not Used
6 Not Used
7 Not Used
8 X-901_S (Receptacle) pin DX-9308 SCR PUMP MOTOR SIG GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
9 SP-9250A-P-X DX-9250EA COMMON IGN. BL - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
10 X-901_S (Receptacle) pin DX-9307 SCR PUMP MOTOR YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
11 SP-9250A-P-X DX-9250EB COMMON IGN. GN - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
EMISSION CONTROL
12 X-901_S (Receptacle) pin DX-9309 SCR REVERTING VALVW YE - 0.75 SHEET 12 SH12 - (DENOX) EXHAUST
51546954_EN 28/11/2018
55.1 [55.100] / 697

X-921 - COLD START FUSE [ Z-001] (84124293) (Plug)
84124293 1
84124293
1 X-217 (Plug) pin 1 - +12 CS-6200 name SHEET 02 SH02 - STARTING CIRCUIT
GRID-HEATER [K-011]
(84123928)
X-925 - FUSE ECU HOLDER [ Z-005] (84426130) (Plug)
84426130 2
84426130
1 X-894 (Plug) pin 1 - BT-3000 B+ FROM BATTERY TO RD - 6.0 SHEET 02 SH02 - STARTING CIRCUIT
BATTERY ISOLATOR POWER ENGINE CONTROL UNIT
51546954_EN 28/11/2018
55.1 [55.100] / 698
X-926 - CAB FUSE [ Z-001] (84207856) (Plug)
84207856 3
84207856
1 X-021P (Plug) pin 1 - EP-045 EP-045 RD - 25.0 SHEET 02 SH02 - STARTING CIRCUIT
X-927 - TRASMISSION OUTPUT SPEED SENSOR [ B-029] (84062580) (Plug)
84062580 4
84062580
1 X-940_S (Receptacle) pin EN-1179 TRANSMISSION OUTPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
BULKHEAD (47663157)
2 SP-1098-P-X EN-1098B TRASMISSION SENSOR BL - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
3 SP-1581E-P-X EN-1581G +12V TRAS. OUTPUT OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
51546954_EN 28/11/2018
55.1 [55.100] / 699

X-930 - COOLING FAN PWR [ Z-001] (84124293) (Plug)
84124293 1
84124293
1 X-127 (Plug) pin 1 - EC-1108 PWR COOLING FAN RD - 10.0 SHEET 02 SH02 - STARTING CIRCUIT
[Z-002] (47663139)
X-931 - Sk1 SOLENOID VALVE [ Y-001] (47414530) (Receptacle)
47414530 2
47414530
BULKHEAD (47663157)
2 SP-2000-P-X EN-2000A GND SK1 VLV BK - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
51546954_EN 28/11/2018
55.1 [55.100] / 700
X-932 - Sk2 SOLENOID VALVE [ Y-002] (47414530) (Receptacle)
47414530 3
47414530
BULKHEAD (47663157)
2 SP-2000-P-X EN-2000B GND SK2 VLV BK - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
X-933 - Kprop SOLENOID VALVE [ Y-003] (47414530) (Receptacle)
47414530 4
47414530
FEEDBACK
51546954_EN 28/11/2018
55.1 [55.100] / 701
X-934 - FL SOLENOID VALVE (FWD-LOW) [ Y-004] (47414530) (Receptacle)
47414530 5
47414530
FEEDBACK
X-935 - FH SOLENOID VALVE (FWD-HIGH) [ Y-005] (47414530) (Receptacle)
47414530 6
47414530
FEEDBACK
51546954_EN 28/11/2018
55.1 [55.100] / 702
X-936 - R SOLENOID VALVE (REV) [ Y-006] (47414530) (Receptacle)
47414530 7
47414530
FEEDBACK
X-937 - TRASMISSION TEMPERATURE SENSOR [ B-011] (87694651) (Receptacle)
87694651 8
87694651
13 - CAB - TRANSMISSION TEMPERATURE SENSOR SOLENOID VALVES AND CONTROLS
BULKHEAD (47663157)
2 SP-1098-P-X EN-1098C +12V TRAS. BL - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
TEMP.SENSOR SOLENOID VALVES AND CONTROLS
51546954_EN 28/11/2018
55.1 [55.100] / 703
X-938 - PRESSURE SWITCH [ B-010] (82012083) (Plug)
82012083 9
82012083
14 - CAB - TRANSMISSION PRESSURE SWITCH SOLENOID VALVES AND CONTROLS
BULKHEAD (47663157)
2 SP-1098-P-X EN-1041 TRANSMISSION OIL BL - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
PRESSURE SWITCH SOLENOID VALVES AND CONTROLS
X-939 - TRASMISSION INPUT SPEED SENSOR [ B-014] (84062580) (Plug)
84062580 10
84062580
1 X-940_S (Receptacle) pin EN-1178 TRANSMISSION INPUT YE - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
BULKHEAD (47663157)
2 SP-1098-P-X EN-1098A TRASMISSION SENSOR BL - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
3 SP-1581E-P-X EN-1581F +12V TRANSM.INPUT OR - 1.0 SHEET 19 SH19 - (TCU) TRANSMISSION
51546954_EN 28/11/2018
55.1 [55.100] / 704

X-945 - CHASSIS GROUND 3 [ STUD-GND-004] (47663137) (Plug)
47663137 1
47663137
1 X-200_S (Receptacle) pin 2 CH-006 GND-BOOM SOLENOID BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
- BOOM CABLE REELING VALVE CHASSIS AND ROOF
(87708145)
1 X-100_S (Plug) pin 2 - CH-1219 GND-AUTOMATIC BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
AUTOMATIC GREASE GREASE LUBRICATION CHASSIS AND ROOF
LUBRICATION (87688719) PUMP CONTROLLER
1 X-011_S (Receptacle) pin CH-1222 GND-RH BOOM LIGHT BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
(87695564)
1 X-011_S (Receptacle) pin CH-1223 GND-LH BOOM LIGHT BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
(87695564)
1 X-246 (Receptacle) pin 2 CH-1396 GND-TRAILER BRAKE BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
- TRAILER BRAKE VALVE VALVE CHASSIS AND ROOF
[Y-019] (84607243)
1 X-710 (Receptacle) pin 2 - CH-1585 GND-REAR HYDRAULIC BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
REAR HYDRAULIC VALVE VALVE CHASSIS AND ROOF
[Y-025] (47414530)
1 X-218_S (Receptacle) pin 2 CH-1611 GND-BOOM SOCKET BK - 2.0 SHEET 09 SH09 - GROUNDING, ENGINE,
- CHASSIS-BOOM SOCKET CHASSIS AND ROOF
1 X-084 (Receptacle) pin 4 - CH-1616 GND-REAR AXLE LOAD BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
REAR AXLE LOAD SENSOR SENSOR CHASSIS AND ROOF
[S-028] (87695564)
1 X-956 (Receptacle) pin 2 CH-1699C + PRESS SW.TELE OUT BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
- PRESS. SW.TELE OUT CHASSIS AND ROOF
[B-026] (82012083)
51546954_EN 28/11/2018
55.1 [55.100] / 705
47663137 2
47663137
1 X-008 (Receptacle) pin C - CH-1185 GND-REAR AXLE BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
REAR AXLE SENSOR [B-012] SENSOR CHASSIS AND ROOF
(47564764)
1 X-015 (Receptacle) pin 1 - CH-1251 GND-LH REAR LIGHT BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS-LH REAR ROAD CHASSIS AND ROOF
LIGHT (87695564)
1 X-013 (Receptacle) pin 1 - CH-1252 GND-RH REAR LIGHT BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS-RH REAR ROAD CHASSIS AND ROOF
LIGHT (87695564)
1 X-020_S (Receptacle) pin CH-1253 GND-TRAILER BRAKE BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
2 - CHASSIS TO TRAILER ISO7638 CONNECTOR CHASSIS AND ROOF
1 X-022 (Receptacle) pin 1 - CH-1256 GND-TRAILER SOCKET BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS-TRAILER SOCKET EU CHASSIS AND ROOF
INTERC. (47604306)
1 X-095_S (Plug) pin 2 - CH-3025 GND PICK-UP HITCH LED BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
INTERFACE PICK-UP HITCH WORK LIGHT CHASSIS AND ROOF
LED WORK (48006504)
1 X-010 (Plug) pin 2 - BACK UP CH-1217 GND-BACK UP ALARM BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
ALARM (82012083) CHASSIS AND ROOF
1 X-019_S (Receptacle) pin CH-1301 GND- NUMBER PLATE BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
2 - CHASSIS-PLATE LIGHT LIGHT CHASSIS AND ROOF
INTERC. (87708145)
47663693 3
47663693
1 X-104_S (Receptacle) pin CH-1047 GND-RH FRONT WORK BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
2 - CHASSIS-JUMPER LED LIGHT CHASSIS AND ROOF
RH FRONT WORK LED
(87708145)
1 X-009 (Receptacle) pin C CH-1189 GND-FRONT AXLE BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
- FRONT AXLE SENSOR SENSOR CHASSIS AND ROOF
[B-013] (47564764)
51546954_EN 28/11/2018
55.1 [55.100] / 706

1 SP-1083-P-X CH-1083 GND-BOOM PROX. SW BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS AND ROOF
1 X-017 (Receptacle) pin 1 - CH-1176 GND-RH FRONT LIGHT BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS/RH-FRONT LIGHT CHASSIS AND ROOF
INTERC. (87597749)
1 X-04B_S (Receptacle) pin 1 - CH-1215 GND-HORN BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
HORN [H-004] (87581782) CHASSIS AND ROOF
1 X-018 (Receptacle) pin 1 - CH-1250 GND-LH FRONT LIGHT BK - 1.5 SHEET 09 SH09 - GROUNDING, ENGINE,
CHASSIS/LH-FRONT ROAD CHASSIS AND ROOF
X-948 - CHASSIS GROUND 2 (47663693) (Plug)
47663693 4
47663693
1 X-047 (Plug) pin 2 - FRONT CH-1164 gnd-FRONT WASHER BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
WASHER MOTOR [M-004] MOTOR CHASSIS AND ROOF
(87691950)
1 X-117_S (Plug) pin 2 - CH-1531 GND-TRAILER BRAKE BK - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
TRAILER BRAKE PRESSURE PRESSURE SW. CHASSIS AND ROOF
SW. (82012083)
1 SP-1600-P-X CH-1600A HYD. CONTR.-AUX BL - 1.0 SHEET 09 SH09 - GROUNDING, ENGINE,
PRESS REL. S.V. CHASSIS AND ROOF
51546954_EN 28/11/2018
55.1 [55.100] / 707

X-951 - [ A-006] (Plug)

PIN1 A-011-PLUG-P-T1 WIRE1758 WIRE1758 - SHEET 25 SH25 - RADIO, BACK UP ALARM
AND CIGAR LIGHTER
X-952 - CAB GROUND 1 (GND-005) [ STD-GND-005] (47663139) (Plug)
47663139 1
47663139
1 X-012 (Receptacle) pin 2 CA-1026 GND-MULTIFUNCTION BK - 1.0 SHEET 08 SH08 - GROUNDING, MAIN CAB
- MULTIFUNCTION LEVER LEVER AND ENGINE
(87711803)
AND ENGINE
1 X-140/31 (Receptacle) pin 1 - CA-1595 GND-CAB POWER BK - 1.5 SHEET 08 SH08 - GROUNDING, MAIN CAB
POWER SOCKET 25A [J-005] SOCKET AND ENGINE
(87705127)
X-954 - A/C UNIT FUSE [ F-069] (87581782) (Receptacle)
87581782 2
87581782
1 X-124 (Plug) pin 1 - PWR TAP CA-2009 PWR TAP-A/C UNIT FUSE RD - 6.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
[W-001] (84140737)
51546954_EN 28/11/2018
55.1 [55.100] / 708
X-954A - A/C RELAY FUSE [ F-069] (87581782) (Receptacle)
87581782 3
87581782
1 X-405 (Receptacle) pin R1_30 CA-2010 A/C UNIT FUSE-FAN - GY - 6.0 SHEET 03 SH03 - UCM POWER FUSE (Z-404)
- FAN - 4TH SPEED UNIT 4TH SPEED RELAY
RELAY [Z-405] (84405124)
X-956 - PRESS. SW.TELE OUT [ B-026] (82012083) (Receptacle)
82012083 4
82012083
1 X-942_S (Receptacle) pin CH-2004 UCM-PRESS SW.TELE WH - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
BA4 - CAB - CHASSIS OUT CONTROL HANDLE
BULKHEAD (84254835)
2 X-945 (Plug) pin 1 - CHASSIS CH-1699C + PRESS SW.TELE OUT BK - 1.0 SHEET 17 SH17 - (UCM) JOYSTICK
GROUND 3 [STUD-GND-004] CONTROL HANDLE
(47663137)
51546954_EN 28/11/2018
55.1 [55.100] / 709

X-980-1 - LLMC BYPASS INDICATOR [ S-030] (87734169) (Plug)
87734169 1
87734169
1 X-404 (Receptacle) pin A14 CA-1536A FUSE-L M C OVERRIDE YE - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
- FUSE MODULE [Z-404] SW AND PRESSURE SWITCH
(48049606)
X-980-2 - LLMC BYPASS INDICATOR [ S-030] (87734169) (Plug)
87734169 2
87734169
1 X-093A (Receptacle) pin 11 - CA-2222A L.M.C. OVERRIDE WH - 1.0 SHEET 15 SH15 - (UCM) CAB SWITCHES
MODULE) [A-002] (84130757)
51546954_EN 28/11/2018
55.1 [55.100] / 710
Wire connectors - Component diagram 00 - Connectors X-9000 to

X-9009
Connector X-9001 - Engine Control Unit (ECU)
CONNECTOR X-9001 - Engine Control Unit (ECU)

PIN WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME
NUMBER
1 VE-156A Battery voltage, from Main relay SHEET 02 - Engine control
K-9102 unit (ECU) power and vehicle
inputs/outputs (engine
schematics)
2 - -
3 VE-164B Battery ground SHEET 02 - Engine control
unit (ECU) power and vehicle
schematics)
4 - -
5 VE-164C Battery ground SHEET 02 - Engine control
schematics)
6 - -
7 VE-141 Signal, SCR pressure sensor B-9100 SHEET 03 - After treatment system
8 VE-119 Temperature signal, SCR tank level (Non CAN) (engine schematics)
and temperature sensor B-9101
9 VE-109 Signal, SCR downstream exhaust
gas temperature sensor B-9104
10 VE-107 Reference ground, SCR downstream
exhaust gas temperature sensor
B-9104, DOC upstream exhaust gas
temperature sensor B-9106 and SCR
upstream exhaust gas temperature
sensor B-9107
11 - -
12 - -
13 VE-181 Signal, Water in fuel switch S-9102 SHEET 02 - Engine control
schematics)
14 - -
15 VE-104 Signal, Humidity sensor B-9105 SHEET 02 - Engine control
schematics)
16 VE-106 Signal, DOC upstream exhaust gas SHEET 03 - After treatment system
temperature B-9106 (Non CAN) (engine schematics)
17 - -
18 VE-111 Reference ground, Air filter clogging SHEET 02 - Engine control
pressure sensor B-9102 unit (ECU) power and vehicle
19 VE-210 Supply, Starter control relay K-9104 inputs/outputs (engine
(see note below if not populated) schematics)
20 VE-179 High side driver, Auxiliary power relay
K-9107
21 - -
22 VE-177 High side driver, After run disconnect SHEET 02 - Engine control
relay K-9106 unit (ECU) power and vehicle
schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 711

NUMBER
23 VE-114 High side driver, DEF dosing module SHEET 03 - After treatment system
Y-9103 (Non CAN) (engine schematics)
24 VE-178 Low side driver, After run disconnect SHEET 02 - Engine control
relay K-9106 unit (ECU) power and vehicle
25 VE-156B Battery voltage, from Main relay inputs/outputs (engine
K-9102 schematics)
26 VE-156C Battery voltage, from Main relay
K-9102
27 VE-204A Supply UB3 (Air filter clogging switch
S-9101 and Fuel filter heater relay
K-9100)
28 VE-164D Battery ground
29 VE-167B Battery ground
30 VE-112 Signal, Air filter clogging sensor
B-9102
31 VE-117 Level signal, SCR tank level and SHEET 03 - After treatment system
temperature sensor B-9101 (Non CAN) (engine schematics)
32 VE-108 Signal, SCR upstream exhaust gas
temperature sensor B-9107
33 VE-237 Signal, Fuel pre-filter pressure sensor SHEET 02 - Engine control
B-9112 unit (ECU) power and vehicle
schematics)
34 - -
35 - -
36 - -
37 VE-203 Signal, Air filter clogging switch SHEET 02 - Engine control
S-9101 unit (ECU) power and vehicle
schematics)
38 -
39 VE-118 Ground SHEET 03 - After treatment system
40 VE-103 Temperature signal, Humidity sensor SHEET 02 - Engine control
with ambient temperature sensor unit (ECU) power and vehicle
B-9102 inputs/outputs (engine
schematics)
41 - -
42 - -
43 VE-142 Sensor ground, Water in fuel SHEET 02 - Engine control
switch S-9102, Low idle switch and unit (ECU) power and vehicle
acceleration pedal position sensor inputs/outputs (engine
B-9111 and Humidity sensor with schematics)
ambient temperature sensor B-9105
44 - -
45 VE-180 Low side driver, Auxiliary power relay SHEET 02 - Engine control
46 VE-222 CAN high inputs/outputs (engine
47 VE-224 CAN low schematics)
48 - -
49 VE-156D Battery voltage, from Main relay SHEET 02 - Engine control
schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 712

NUMBER
50 VE-123 Supply UB1 (SCR tank heating valve SHEET 03 - After treatment system
Y-9102, SCR reverting valve Y-9100, (Non CAN) (engine schematics)
SCR pump motor M-9100 and SCR
heater relay K-9108)
51 - -
52 VE-164E Battery ground SHEET 02 - Engine control
schematics)
53 - -
54 - -
55 - -
56 VE-236 Reference ground, Fuel pre-filter SHEET 02 - Engine control
pressure sensor B-9112 unit (ECU) power and vehicle
schematics)
57 - -
58 - -
59 - -
60 VE-143 Supply, Low idle switch B-9111 SHEET 02 - Engine control
61 VE-121 Reference ground, Fuel filter heater unit (ECU) power and vehicle
relay K-9100 inputs/outputs (engine
schematics)
62 -
63 VE-205A Signal, Key switch S-9103 (see note SHEET 02 - Engine control
below if not populated) unit (ECU) power and vehicle
64 VE-102 Signal, Fan speed sensor B-9103 inputs/outputs (engine
65 VE-101 Reference ground, Fan speed sensor schematics)
B-9103
66 VE-146 Supply, Low idle switch and
acceleration pedal position sensor
(wheel loader only) B-9111
67 VE-100 Supply, Fan speed sensor B-9103
and Fuel pre-filter pressure sensor
B-9112
68 VE-139 Supply, SCR pressure sensor B-9100 SHEET 03 - After treatment system
69 VE-169 Supply, Key switch S-9103 SHEET 02 - Engine control
schematics)
70 - -
71 - -
72 VE-120 Low side driver, SCR tank heating SHEET 03 - After treatment system
valve Y-9102 (Non CAN) (engine schematics)
73 VE-156E Battery voltage, from Main relay SHEET 02 - Engine control
74 VE-116 Supply UB2 (Grid heater relay K-9101 inputs/outputs (engine
and Fan relay K-9109 ) schematics)
75 VE-164F Battery ground
76 VE-167C Battery ground
77 - -
78 - -
51546954_EN 28/11/2018
55.1 [55.100] / 713

NUMBER
79 VE-145 Signal, Acceleration pedal position SHEET 02 - Engine control
sensor B-9111 unit (ECU) power and vehicle
80 VE-144 Reference ground, Acceleration inputs/outputs (engine
pedal position sensor B-9111 schematics)
81 - -
82 - -
83 VE-202 Reference ground, Grid heater relay SHEET 02 - Engine control
schematics)
84 VE-137 Low side driver, SCR pump motor SHEET 03 - After treatment system
M-9100 (Non CAN) (engine schematics)
85 VE-122 Low side driver, SCR reverting valve
Y-9100
86 - -
87 VE-115 Reference ground, Fan relay K-9109 SHEET 02 - Engine control
88 VE-209 Starter control relay K-9104 ground unit (ECU) power and vehicle
(see note below if not populated) inputs/outputs (engine
schematics)
89 VE-138 Battery negative (for bonding SHEET 03 - After treatment system
purposes), SCR pump motor M-9100 (Non CAN) (engine schematics)
90 VE-105 Supply, Humidity sensor with ambient SHEET 02 - Engine control
temperature sensor B-9105 unit (ECU) power and vehicle
91 VE-110 Supply, Air filter clogging switch inputs/outputs (engine
B-9102 schematics)
92 - -
93 - -
94 - -
95 - -
96 VE-113 Low side driver, DEF dosing module SHEET 03 - After treatment system
Y-9103 (Non CAN) (engine schematics)
NOTE: Connector X-9001 pins 19, 63 and 88 used for ECU control of engine starting (not populated on some ma-
chines).
84595906 1
51546954_EN 28/11/2018
55.1 [55.100] / 714
Connector X-9002 -Engine Control Unit (ECU)
NEF 4 cylinder engines

NUMBER
1 EN-021-4CYL Low side driver, Cylinder 3 injector SHEET 06 - Fuel injection (engine
Y-9003 schematics)
2 EN-019-4CYL Low side driver, Cylinder 2 injector
Y-9002
3 - -
4 - -
5 - -
6 EN-008 Reference ground, Oil pressure SHEET 05 - Engine inputs/outputs
sensor with oil temperature sensor (engine schematics)
B-9000
7 EN-007 Supply, Boost pressure sensor with
air temperature sensor B-9001
8 - -
9 - -
10 - -
11 EN-003-4CYL Supply, Rail pressure sensor B-9004 SHEET 06 - Fuel injection (engine
schematics)
12 EN-012 Signal, Fuel temperature sensor SHEET 05 - Engine inputs/outputs
B-9002 (engine schematics)
13 EN-009 Temperature signal, Oil pressure
sensor with oil temperature sensor
B-9000
14 - -
15 - -
16 - -
17 EN-048B CAN high SHEET 04 - Engine - Controller
18 EN-047B CAN low Area Network (CAN) (engine
schematics)
19 - -
20 - -
21 - -
22 - -
23 - -
24 - -
25 EN-022-4CYL High side driver, Cylinder 3 injector SHEET 06 - Fuel injection (engine
Y-9003 schematics)
26 EN-020-4CYL High side driver, Cylinder 2 injector
Y-9002
27 - -
28 - -
29 - -
30 - -
31 EN-011 Supply, Oil pressure sensor with oil SHEET 05 - Engine inputs/outputs
temperature sensor B-9000 (engine schematics)
32 - -
33 - -
34 - -
35 EN-010 Pressure signal, Oil pressure sensor SHEET 05 - Engine inputs/outputs
with oil temperature sensor B-9000 (engine schematics)
36 EN-002-4CYL Signal, Rail pressure sensor B-9004 SHEET 06 - Fuel injection (engine
schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 715

NUMBER
37 EN-005 Temperature signal, Boost pressure SHEET 05 - Engine inputs/outputs
sensor with air temperature sensor (engine schematics)
B-9001
38 - -
39 EN-014 Signal, Coolant temperature sensor SHEET 05 - Engine inputs/outputs
40 - -
41 - -
42 - -
43 - -
44 - -
45 - -
46 - -
47 - -
48 - -
Y-9001 schematics)
Y-9004
51 - -
52 - -
53 - -
54 - -
55 - -
56 - -
57 - -
58 EN-015 Supply, Fuel metering unit Y-9000 SHEET 05 - Engine inputs/outputs
59 EN-013A Reference ground, Fuel temperature (engine schematics)
sensor B-9002 and Coolant
60 EN-001-4CYL Reference ground, Rail pressure SHEET 06 - Fuel injection (engine
sensor B-9004 schematics)
61 - -
62 - -
63 - -
64 - -
65 EN-040 Reference ground, Crankshaft speed SHEET 05 - Engine inputs/outputs
sensor B-9007 (engine schematics)
66 EN-039 Signal, Crankshaft speed sensor
B-9007
67 EN-041 Reference ground, Camshaft speed
sensor B-9008
68 EN-042 Signal, Camshaft speed sensor
B-9008
69 EN-046 Shielding, Camshaft speed sensor
B-9008 and Crankshaft speed sensor
B-9007
70 - -
71 - -
72 - -
Y-9001 schematics)
Y-9004
75 - -
76 - -
51546954_EN 28/11/2018
55.1 [55.100] / 716

NUMBER
77 - -
78 - -
79 - -
80 - -
81 - -
82 - -
83 EN-016 Reference ground, Fuel metering unit SHEET 05 - Engine inputs/outputs
Y-9000 (engine schematics)
84 - -
85 - -
86 EN-006 Pressure signal, Boost pressure SHEET 05 - Engine inputs/outputs
B-9001
87 - -
88 - -
89 - -
90 EN-004 Reference ground, Boost pressure SHEET 05 - Engine inputs/outputs
B-9001
91 - -
92 - -
93 - -
94 - -
95 - -
96 - -
NEF 6 cylinder engines

NUMBER
Y-9005 schematics)
Y-9006
Y-9004
4 - -
5 - -
B-9000
8 - -
9 - -
10 - -
11 EN-003-6CYL Supply, Rail pressure sensor B-9004 SHEET 06 - Fuel injection (engine
schematics)
B-9000
14 - -
15 - -
16 - -
51546954_EN 28/11/2018
55.1 [55.100] / 717

NUMBER
schematics)
19 - -
20 - -
21 - -
22 - -
23 - -
24 - -
Y-9005 schematics)
Y-9006
Y-9004
28 - -
29 - -
30 - -
32 - -
33 - -
34 - -
36 EN-002-6CYL Signal, Rail pressure sensor B-9004 SHEET 06 - Fuel injection (engine
schematics)
B-9001
38 - -
40 - -
41 - -
42 - -
43 - -
44 - -
45 - -
46 - -
47 - -
48 - -
Y-9001 schematics)
Y-9003
Y-9002
52 - -
53 - -
54 - -
55 - -
56 - -
57 - -
51546954_EN 28/11/2018
55.1 [55.100] / 718

NUMBER
60 EN-001-6CYL Reference ground, Rail pressure SHEET 06 - Fuel injection (engine
61 - -
62 - -
63 - -
64 - -
B-9007
sensor B-9008
B-9008
B-9007
70 - -
71 - -
72 - -
Y-9001 schematics)
Y-9003
Y-9002
76 - -
77 - -
78 - -
79 - -
80 - -
81 - -
82 - -
84 - -
85 - -
86 EN-006 Pressure signal, Boost pressure SHEET 05 - Engine inputs/outputs
B-9001
87 - -
88 - -
89 - -
B-9001
91 - -
92 - -
93 - -
94 - -
95 - -
96 - -
51546954_EN 28/11/2018
55.1 [55.100] / 719
Cursor 9 engines
NUMBER
1 EN-023-CUR9 Low side driver, Cylinder 4 injector SHEET 06 - Fuel injection (engine
Y-9004 schematics)
2 EN-028-CUR9 Low side driver, Cylinder 6 injector
Y-9006
Y-9005
4 - -
5 - -
B-9000
8 - -
9 - -
10 - -
11 EN-003-CUR9 Supply, Rail pressure sensor B-9004 SHEET 06 - Fuel injection (engine
schematics)
B-9000
14 - -
15 - -
16 - -
schematics)
19 EN-034A Reference ground, Exhaust gas SHEET 05 - Engine inputs/outputs
absolute pressure sensor B-9005 and (engine schematics)
Fuel pre-filter clogging sensor B-9006
20 - -
21 - -
22 - -
23 - -
24 - -
25 EN-024-CUR9 High side driver, Cylinder 4 injector SHEET 06 - Fuel injection (engine
Y-9004 schematics)
26 EN-027-CUR9 High side driver, Cylinder 6 injector
Y-9006
Y-9005
28 - -
29 - -
30 - -
32 EN-043 Supply, Crankcase pressure sensor
B-9009
33 EN-033 Supply, Exhaust gas absolute
pressure sensor B-9005
34 - -
51546954_EN 28/11/2018
55.1 [55.100] / 720

NUMBER
36 EN-002-CUR9 Signal, Rail pressure sensor B-9004 SHEET 06 - Fuel injection (engine
schematics)
B-9001
38 - -
40 - -
41 - -
42 EN-044 Reference ground, Crankcase SHEET 05 - Engine inputs/outputs
pressure sensor B-9009 (engine schematics)
43 - -
44 - -
45 - -
46 - -
47 - -
48 - -
Y-9001 schematics)
Y-9002
Y-9003
52 - -
53 - -
54 - -
55 - -
56 - -
57 - -
60 EN-001-CUR9 Reference ground, Rail pressure SHEET 06 - Fuel injection (engine
61 EN-045 Signal, Crankcase pressure sensor SHEET 05 - Engine inputs/outputs
62 - -
63 - -
64 - -
B-9007
sensor B-9008
B-9008
B-9007
70 EN-032-CUR9 Low side driver, Engine SHEET 06 - Fuel injection (engine
decompression valve Y-9007 schematics)
71 - -
72 - -
51546954_EN 28/11/2018
55.1 [55.100] / 721

NUMBER
73 EN-018-CUR9 Low side driver, Cylinder 1 injector SHEET 06 - Fuel injection (engine
Y-9001 schematics)
Y-9002
Y-9003
76 - -
77 - -
78 EN-606 Reference ground, Fuel filter clogging SHEET 05 - Engine inputs/outputs
switch S-9000 (engine schematics)
79 EN-038 Signal, Fuel filter clogging switch
S-9000
80 - -
81 - -
82 - -
84 - -
85 - -
86 EN-006 Signal, Boost pressure sensor with SHEET 05 - Engine inputs/outputs
air temperature sensor B-9001 (engine schematics)
87 - -
88 - -
89 - -
B-9001
91 - -
92 - -
93 EN-358 Supply, EVGT turbine wheel speed SHEET 05 - Engine inputs/outputs
94 EN-357 Reference ground, EVGT turbine
wheel speed sensor B-9015
95 EN-031-CUR9 High side driver, Engine SHEET 06 - Fuel injection (engine
96 - -
Cursor 11, 13, 13 2 stage, 16 and 16 2 stage engines

NUMBER
1 EN-023 Low side driver, Cylinder 4 injector SHEET 06 - Fuel injection (engine
Y-9004 schematics)
2 EN-028 Low side driver, Cylinder 6 injector
Y-9006
Y-9005
4 - -
5 - -
51546954_EN 28/11/2018
55.1 [55.100] / 722

NUMBER
B-9000
8 EN-037 Supply, Fuel pre-filter clogging
pressure sensor B-9006 and Inlet
water pump pressure sensor B-9011
9 - -
10 - -
11 EN-003 Supply, Rail pressure sensor B-9004 SHEET 06 - Fuel injection (engine
schematics)
B-9000
14 EN-603 Signal, Inlet water pump pressure
sensor B-9011
15 EN-609 Pressure signal, Outlet intercooler
pressure sensor with temperature
sensor B-9012
16 EN-035 Signal, Exhaust gas absolute
schematics)
19 EN-034A Reference ground, Exhaust gas
absolute pressure sensor B-9005,
Fuel pre-filter clogging sensor B-9006
and Inlet water pump pressure sensor
B-9011
20 - -
21 - -
22 - -
23 - -
24 - -
Y-9004 schematics)
Y-9006
Y-9005
28 - -
29 - -
30 - -
51546954_EN 28/11/2018
55.1 [55.100] / 723

NUMBER
32 EN-043 Supply, Crankcase pressure sensor
B-9009
33 EN-033 Supply, Exhaust gas absolute
34 EN-610 Supply, Outlet intercooler pressure
sensor with temperature sensor
B-9012
35 EN-010 Pressure signal, Oil pressure sensor
with oil temperature sensor B-9000
36 EN-002 Signal, Rail pressure sensor B-9004 SHEET 06 - Fuel injection (engine
schematics)
B-9001
38 EN-611 Temperature signal, Outlet intercooler
sensor B-9012
39 EN-014 Signal, Coolant temperature sensor
B-9003
40 EN-608 Reference ground, Outlet intercooler
sensor B-9012
41 - -
42 EN-044 Reference ground, Crankcase SHEET 05 - Engine inputs/outputs
pressure sensor B-9009 (engine schematics)
43 - -
44 - -
45 - -
46 - -
47 - -
48 - -
49 EN-017 High side driver, Cylinder 1 injector SHEET 06 - Fuel injection (engine
Y-9001 schematics)
50 EN-019 High side driver, Cylinder 2 injector
Y-9002
51 EN-020 High side driver, Cylinder 3 injector
Y-9003
52 - -
53 - -
54 - -
55 - -
56 - -
57 - -
60 EN-001 Reference ground, Rail pressure SHEET 06 - Fuel injection (engine
61 EN-045 Signal, Crankcase pressure sensor SHEET 05 - Engine inputs/outputs
62 EN-036 Signal, Fuel pre-filter clogging
63 - -
51546954_EN 28/11/2018
55.1 [55.100] / 724

NUMBER
64 - -
B-9007
sensor B-9008
B-9008
B-9007
70 EN-032 Low side driver, Engine SHEET 06 - Fuel injection (engine
71 - -
72 - -
73 EN-018 Low side driver, Cylinder 1 injector SHEET 06 - Fuel injection (engine
Y-9001 schematics)
Y-9002
Y-9003
76 - -
77 - -
78 EN-606 Reference ground, Fuel filter clogging SHEET 05 - Engine inputs/outputs
switch S-9000 (engine schematics)
79 EN-038 Signal, Fuel filter clogging switch
S-9000
80 - -
81 - -
82 - -
84 - -
85 - -
86 EN-006 Signal, Boost pressure sensor with SHEET 05 - Engine inputs/outputs
air temperature sensor B-9001 (engine schematics)
87 - -
88 - -
89 - -
B-9001
91 - -
92 - -
93 EN-358 Supply, EVGT turbine wheel speed SHEET 05 - Engine inputs/outputs
94 EN-357 Reference ground, EVGT turbine
wheel speed sensor B-9015
95 EN-031-CUR9 High side driver, Engine SHEET 06 - Fuel injection (engine
96 - -
51546954_EN 28/11/2018
55.1 [55.100] / 725
1_928_405_384 2
51546954_EN 28/11/2018
55.1 [55.100] / 726
Connector X-9003 - Boost pressure sensor
CONNECTOR X-9003 - Boost pressure sensor

NUMBER
1 EN-004 Ground SHEET 05 - Engine inputs/outputs
2 EN-005 Temperature signal (engine schematics)
3 EN-007 Supply
4 EN-006 Pressure signal
87709809 3
51546954_EN 28/11/2018
55.1 [55.100] / 727
Connector X-9004 - Oil pressure sensor
CONNECTOR X-9004 - Oil pressure sensor

NUMBER
2 EN-009 Temperature signal (engine schematics)
3 EN-011 Supply
4 EN-010 Pressure signal
84129569 4
51546954_EN 28/11/2018
55.1 [55.100] / 728
Connector X-9005 - Fuel temperature sensor
CONNECTOR X-9005 - Fuel temperature sensor

NUMBER
1 EN-012 Signal SHEET 05 - Engine inputs/outputs
2 EN-013 Ground (engine schematics)
87709793 5
51546954_EN 28/11/2018
55.1 [55.100] / 729
Connector X-9006 - Coolant temperature sensor
CONNECTOR X-9006 - Coolant temperature sensor

NUMBER
2 EN-013B Ground (engine schematics)
87709793 6
51546954_EN 28/11/2018
55.1 [55.100] / 730
Connector X-9007 - Fuel metering unit
CONNECTOR X-9007 - Fuel metering unit

NUMBER
1 EN-015 Supply SHEET 05 - Engine inputs/outputs
87709798 7
51546954_EN 28/11/2018
55.1 [55.100] / 731

X-9019
Connector X-9012 - Electronic Variable Geometry Turbocharger (EVGT) actuator
CONNECTOR X-9012 - Electronic Variable Geometry Turbocharger (EVGT) actuator

NUMBER
1 EN-048C CAN high SHEET 04 - Engine - Controller
2 EN-047C CAN low Area Network (CAN) (engine
3 EN-050A Actuator ground schematics)
4 EN-049A Actuator supply
51546954_EN 28/11/2018
55.1 [55.100] / 732
Connector X-9015 - Electronic Variable Geometry Turbocharger (EVGT) turbine speed sensor
CONNECTOR X-9015 - Electronic Variable Geometry Turbocharger (EVGT) turbine speed sensor
NUMBER
1 EN-358 Sensor supply SHEET 05 - Engine inputs/outputs
2 EN-357 Sensor ground (engine schematics)
84062580 1
51546954_EN 28/11/2018
55.1 [55.100] / 733
Connector X-9017 - Engine decompression valve
CONNECTOR X-9017 - Engine decompression valve

NUMBER
1 EN-244 Sensor ground SHEET 06 - Fuel injection (engine
2 EN-245 Sensor supply schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 734
Connector X-9017 CUR 9 - Engine decompression valve
CONNECTOR X-9017 CUR 9 - Engine decompression valve

NUMBER
1 EN-032-CUR9 Sensor ground SHEET 06 - Fuel injection (engine
2 EN-031-CUR9 Sensor supply schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 735
Connector X-9018 - Exhaust gas absolute pressure sensor
CONNECTOR X-9018 - Exhaust gas absolute pressure sensor

NUMBER
1 EN-033 Sensor supply SHEET 05 - Engine inputs/outputs
2 EN-034 Sensor ground (engine schematics)
3 EN-035 Sensor signal
84146681 2
51546954_EN 28/11/2018
55.1 [55.100] / 736
Connector X-9019 - Fuel pre-filter clogging pressure sensor
CONNECTOR X-9019 - Fuel pre-filter clogging pressure sensor

NUMBER
1 EN-034B Sensor ground SHEET 05 - Engine inputs/outputs
(engine schematics)
2 - -
3 EN-037A Sensor supply SHEET 05 - Engine inputs/outputs
4 EN-036 Sensor signal (engine schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 737

X-9029
Connector X-9020 - Fuel filter clogging sensor
CONNECTOR X-9020 - Fuel filter clogging sensor

NUMBER
2 EN-038 Signal (engine schematics)
82012083 1
51546954_EN 28/11/2018
55.1 [55.100] / 738
Connector X-9021 - Crankshaft speed sensor
CONNECTOR X-9021 - Crankshaft speed sensor

NUMBER
87709793 2
51546954_EN 28/11/2018
55.1 [55.100] / 739
Connector X-9022 - Camshaft speed sensor
CONNECTOR X-9022 - Camshaft speed sensor

NUMBER
2 EN-042 Signal (engine schematics)
87709793 3
51546954_EN 28/11/2018
55.1 [55.100] / 740
Connector X-9023 - Crankcase pressure sensor
CONNECTOR X-9023 - Crankcase pressure sensor

NUMBER
1 EN-043 Supply SHEET 05 - Engine inputs/outputs
3 EN-045 Signal
84146685 4
NHIL17ENG0309FA 5
51546954_EN 28/11/2018
55.1 [55.100] / 741
Connector X-9025 CUR - Exhaust flap
CONNECTOR X-9025 CUR - Exhaust flap

NUMBER
1 EN-049 Supply SHEET 04 - Engine - Controller
2 EN-050 Ground Area Network (CAN) (engine
3 EN-047A CAN Low schematics)
4 EN-048 CAN High
51546954_EN 28/11/2018
55.1 [55.100] / 742
Connector X-9025 NEF - Exhaust flap
CONNECTOR X-9025 NEF - Exhaust flap

NUMBER
1 EN-049 Supply SHEET 04 - Engine - Controller
2 EN-050 Ground Area Network (CAN) (engine
schematics)
3 - -
4 EN-047A CAN Low SHEET 04 - Engine - Controller
5 EN-048 CAN High Area Network (CAN) (engine
schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 743
Connector X-9026 - Rail pressure sensor
CONNECTOR X-9026 - Rail pressure sensor

NUMBER
1 EN-248 Ground SHEET 06 - Fuel injection (engine
2 EN-247 Signal schematics)
3 EN-246 Supply
84130322 6
51546954_EN 28/11/2018
55.1 [55.100] / 744
Connector X-9026-4CYL - Rail pressure sensor
CONNECTOR X-9026-4CYL - Rail pressure sensor

NUMBER
1 EN-001-4CYL Ground SHEET 06 - Fuel injection (engine
2 EN-002-4CYL Signal schematics)
3 EN-003-4CYL Supply
84130322 7
51546954_EN 28/11/2018
55.1 [55.100] / 745
Connector X-9026-6CYL - Rail pressure sensor
CONNECTOR X-9026-6CYL - Rail pressure sensor

NUMBER
1 EN-001-6CYL Ground SHEET 06 - Fuel injection (engine
2 EN-002-6CYL Signal schematics)
3 EN-003-6CYL Supply
84130322 8
51546954_EN 28/11/2018
55.1 [55.100] / 746
Connector X-9026-CUR 9 - Rail pressure sensor
CONNECTOR X-9026-CUR - Rail pressure sensor

NUMBER
1 EN-001-CUR 9 Ground SHEET 06 - Fuel injection (engine
2 EN-002-CUR 9 Signal schematics)
3 EN-003-CUR 9 Supply
84130322 9
51546954_EN 28/11/2018
55.1 [55.100] / 747
Connector X-9027 - Inlet water pump pressure sensor
CONNECTOR X-9027 - Inlet water pump pressure sensor

NUMBER
1 EN-37B Supply SHEET 05 - Engine inputs/outputs
2 EN-034C Ground (engine schematics)
3 EN-603 Signal
51546954_EN 28/11/2018
55.1 [55.100] / 748
Connector X-9028 - Outlet intercooler pressure and temperature sensor
CONNECTOR X-9028 - Outlet intercooler pressure and temperature sensor

NUMBER
2 EN-611 Temperature sensor signal (engine schematics)
3 EN-610 Supply
4 EN-609 Pressure sensor signal
51546954_EN 28/11/2018
55.1 [55.100] / 749
Wire connectors - Component diagram 04 - Connector X-9040 to

X-9049
Connector X-9040 CUR - Pass thru connector
CONNECTOR X-9040 CUR - Pass thru connector

NUMBER
1 - -
2 EN-050 Ground for EVGT actuator A-9003 SHEET 04 - Engine - Controller
and Exhaust flap (Cursor) A-9002 Area Network (CAN) (engine
3 EN-049 Source voltage for EVGT actuator schematics)
A-9003 and Exhaust flap (Cursor)
A-9002
4 - -
5 EN-048A CAN low SHEET 04 - Engine - Controller
6 EN-047 CAN high Area Network (CAN) (engine
schematics)
7
47706134 1
51546954_EN 28/11/2018
55.1 [55.100] / 750
Connector X-9040 NEF - Pass thru connector
CONNECTOR X-9040 NEF - Pass thru connector

NUMBER
1 - -
2 EN-050 Ground for EVGT actuator A-9003 SHEET 04 - Engine - Controller
and Exhaust flap (Cursor) A-9002 Area Network (CAN) (engine
3 EN-049 Source voltage for EVGT actuator schematics)
A-9003 and Exhaust flap (Cursor)
A-9002
4 - -
5 EN-048A CAN low SHEET 04 - Engine - Controller
6 EN-047 CAN high Area Network (CAN) (engine
schematics)
7
47706134 2
51546954_EN 28/11/2018
55.1 [55.100] / 751

X-9109
Connector X-9100 - Low idle switch and accelerator pedal position sensor
CONNECTOR X-9100 - Low idle switch and accelerator pedal position sensor
NUMBER
1 VE-142C Low idle switch reference ground SHEET 02 - Engine control
schematics)
2 - -
3 VE-145 Accelerator pedal position sensor SHEET 02 - Engine control
signal unit (ECU) power and vehicle
4 VE-144 Accelerator pedal position sensor inputs/outputs (engine
reference ground schematics)
5 VE-146 Accelerator pedal position sensor
supply
6 VE-143 Low idle switch supply
51546954_EN 28/11/2018
55.1 [55.100] / 752
Connector X-9101 - Selective Catalytic Reduction (SCR) tank level and temperature sensor
CONNECTOR X-9101 - Selective Catalytic Reduction (SCR) tank level and temperature sensor
NUMBER
1 VE-117 SCR level sensor signal SHEET 03 - After treatment system
2 VE-118B Reference ground (Non CAN) (engine schematics)
3 VE-119 SCR temperature sensor signal
84062580 1
51546954_EN 28/11/2018
55.1 [55.100] / 753
Connector X-9102 - Air filter clogging pressure sensor
CONNECTOR X-9102 - Air filter clogging pressure sensor

NUMBER
1 VE-110 Sensor supply SHEET 02 - Engine control
2 VE-111 Sensor ground unit (ECU) power and vehicle
3 VE-112 Sensor signal inputs/outputs (engine
schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 754
Connector X-9103 - Engine fan clutch
CONNECTOR X-9103 - Engine fan clutch

NUMBER
1 VE-102 Frequency input SHEET 02 - Engine control
2 VE-101 Ground unit (ECU) power and vehicle
3 VE-115 Reference ground inputs/outputs (engine
4 VE-116B Solenoid supply schematics)
5 VE-100A Speed sensor supply, common
51546954_EN 28/11/2018
55.1 [55.100] / 755
Connector X-9104 - Selective Catalytic Reduction (SCR) downstream exhaust gas temperature sensor
CONNECTOR X-9104 - Selective Catalytic Reduction (SCR) downstream exhaust gas temperature sensor
NUMBER
1 VE-109 Signal SHEET 03 - After treatment system
2 VE-107C Reference ground (Non CAN) (engine schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 756
Connector X-9105 - Humidity sensor with ambient temperature sensor
CONNECTOR X-9105 - Humidity sensor with ambient temperature sensor

NUMBER
1 VE-105 Sensor supply SHEET 02 - Engine control
2 VE-104 Humidity sensor signal unit (ECU) power and vehicle
3 VE-142B Sensor ground, common inputs/outputs (engine
4 VE-103 Air temperature sensor signal schematics)
87709809 2
51546954_EN 28/11/2018
55.1 [55.100] / 757
Connector X-9106 - Diesel Oxidation Catalyst (DOC) upstream exhaust gas temperature sensor
CONNECTOR X-9106 - Diesel Oxidation Catalyst (DOC) upstream exhaust gas temperature sensor
NUMBER
2 VE-107B Reference ground (Non CAN) (engine schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 758
Connector X-9107 - Selective Catalytic Reduction (SCR) upstream exhaust gas temperature sensor
CONNECTOR X-9107 - Selective Catalytic Reduction (SCR) upstream exhaust gas temperature sensor
NUMBER
2 VE-107A Reference ground (Non CAN) (engine schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 759
Connector X-9108 - Supply module
CONNECTOR X-9108 - Supply module

NUMBER
1 - -
2 VE-139 Supply, SCR pressure sensor SHEET 03 - After treatment system
3 VE-141 Signal, SCR pressure sensor (Non CAN) (engine schematics)
4 VE-118A Reference ground, SCR pressure
sensor
5 - -
6 - -
7 - -
8 VE-138 Battery negative (for bonding SHEET 03 - After treatment system
purposes) (Non CAN) (engine schematics)
9 VE-123A Supply, pump motor
10 VE-137 Low side driver, pump motor M-9100
11 VE-123B Supply, DEF/AdBlue reverting valve
Y-9100
12 VE-122 Low side driver, DEF/AdBlue
reverting valve
NHIL15ENG0271AA 3
84152570 4
51546954_EN 28/11/2018
55.1 [55.100] / 760
Connector X-9109 - Air filter clogging switch
CONNECTOR X-9109 - Air filter clogging switch

NUMBER
1 VE-203 Signal SHEET 02 - Engine control
2 VE-204 Supply, common unit (ECU) power and vehicle
schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 761

X-9119
Connector X-9110 - Diesel Exhaust Fluid (DEF)/AdBlue® dosing module
CONNECTOR X-9110 - Diesel Exhaust Fluid (DEF)/AdBlue® dosing module

NUMBER
1 VE-113 Low side driver SHEET 03 - After treatment system
2 VE-114 High side driver (Non CAN) (engine schematics)
87709798 1
51546954_EN 28/11/2018
55.1 [55.100] / 762
Connector X-9112 - Selective Catalytic Reduction (SCR) tank heating valve
CONNECTOR X-9112 - Selective Catalytic Reduction (SCR) tank heating valve

NUMBER
1 VE-123C Supply SHEET 03 - After treatment system
2 - -
3 VE-120 Low side driver SHEET 03 - After treatment system
84146685 2
51546954_EN 28/11/2018
55.1 [55.100] / 763
Connector X-9114 - Controller Area Network (CAN) 1
CONNECTOR X-9114 - Controller Area Network (CAN) 1

NUMBER
A VE-191A Ground SHEET 01 - Power and starting
B VE-213 Battery voltage (engine schematics)
C VE-222A CAN low
D VE-224 CAN high
51546954_EN 28/11/2018
55.1 [55.100] / 764
Connector X-9115 - Fuel filter heater relay
CONNECTOR X-9115 - Fuel filter heater relay

NUMBER
1 VE-204B Supply SHEET 02 - Engine control
2 VE-121 Reference ground unit (ECU) power and vehicle
3 VE-590 Fused battery inputs/outputs (engine
4 VE-242 Supply to Fuel heater R-9102 schematics)
4A - -
NOTE: Relay connector and conductor naming and numbering conventions are representative – used for engine
diagnostics and schematic referencing. Use machine schematics for exact relay/wiring numbering and pinout.
51546954_EN 28/11/2018
55.1 [55.100] / 765
Connector X-9116 - Grid heater relay
CONNECTOR X-9116 - Grid heater relay

NUMBER
1 VE-116A Supply SHEET 02 - Engine control
2 VE-202 Reference ground unit (ECU) power and vehicle
3 VE-590 Fused battery inputs/outputs (engine
4 VE-228 Supply to Grid heater R-9103 schematics)
4A - -
51546954_EN 28/11/2018
55.1 [55.100] / 766
Connector X-9118 - Key switch
CONNECTOR X-9118 - Key switch

NUMBER
1 Supply from F-9102 SHEET 01 - Power and starting
2 Supply from F-9103 (engine schematics)
3 VE-205 Supply to Water in fuel switch S-9102
4 VE-168 Supply to ECU
51546954_EN 28/11/2018
55.1 [55.100] / 767
Connector X-9119 - Relay
CONNECTOR X-9119 - Relay

NUMBER
30 VE- SHEET 01 - Power and starting
85 VE- (engine schematics)
86 VE-
87 VE- Supply, key switch voltage
87A VE- Ground
51546954_EN 28/11/2018
55.1 [55.100] / 768

X-9129
Connector X-9120 - Starter control relay
CONNECTOR X-9120 - Starter control relay

NUMBER
30 VE-211 Supply, to Starter control relay SHEET 01 - Power and starting
K-9105 (control side) (engine schematics)
85 VE-210 Supply
86 VE-209 Reference ground
87 VE-206
87A - -
51546954_EN 28/11/2018
55.1 [55.100] / 769
Connector X-9123 - After run disconnection relay
CONNECTOR X-9123 - After run disconnection relay

NUMBER
1 VE-177 High side driver SHEET 01 - Power and starting
2 VE-178 Low side driver (engine schematics)
3 VE-231 Fused power, from F-9105
4 VE-221
4A – -
51546954_EN 28/11/2018
55.1 [55.100] / 770
Connector X-9124 - Auxiliary power relay
CONNECTOR X-9124 - Auxiliary power relay

NUMBER
1 VE-179 High side driver SHEET 02 - Engine control
2 VE-180 Low side driver unit (ECU) power and vehicle
3 VE-217 Battery voltage inputs/outputs (engine
4 VE-219 Supply voltage to Electric water schematics)
pump A-9105, Exhaust flap A-9001 /
A-9002, EVGT actuator A-9003, NH3
sensor B-9110, DOC upstream NOx
sensor A-9103 and SCR downstream
NOx sensor A-9102
4A -
51546954_EN 28/11/2018
55.1 [55.100] / 771
Connector X-9125 - Water in fuel switch
CONNECTOR X-9125 - Water in fuel switch (black connector on sensor housing)

NUMBER
2 VE-142A Ground unit (ECU) power and vehicle
3 VE-170 Supply, from key switch inputs/outputs (engine
schematics)
CONNECTOR X-9125 - Water in fuel switch (white connector on sensor housing)

NUMBER
2 VE-170 Supply, from key switch unit (ECU) power and vehicle
3 VE-142A Ground inputs/outputs (engine
schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 772
Connector X-9126 - Electric water pump

NOTE: Also known as secondary coolant pump
NHIL13ENG1437AA 1
CONNECTOR X-9126 - Electric water pump

NUMBER
1 - -
2 VE-190A Ground SHEET 04 - Engine - Controller
3 VE-216 Un-switched fused power, from Area Network (CAN) (engine
F-9110 schematics)
4 VE-220 Switched fused power, from F-9108
87707727 2
51546954_EN 28/11/2018
55.1 [55.100] / 773
Connector X-9127 - Electric water pump
CONNECTOR X-9127- Electric water pump

NUMBER
1 VE-201E CAN high SHEET 04 - Engine - Controller
Area Network (CAN) (engine
schematics)
2 -
3 -
4 -
5 -
6 VE-194 CAN low SHEET 04 - Engine - Controller
schematics)
87700107 3
51546954_EN 28/11/2018
55.1 [55.100] / 774

X-9139
Connector X-9131 - Diesel Exhaust Fluid (DEF)/AdBlue® quality sensor
CONNECTOR X-9131 - Diesel Exhaust Fluid (DEF)/AdBlue® quality sensor

NUMBER
1
2
3 VE-192 Supply SHEET 04 - Engine - Controller
4 VE-201C CAN high Area Network (CAN) (engine
6 VE-187 Ground
84149219 1
51546954_EN 28/11/2018
55.1 [55.100] / 775
Connector X-9132 - NH3 sensor controller
CONNECTOR X-9132 - NH3 sensor controller

NUMBER
1 VE-192A Supply SHEET 04 - Engine - Controller
2 VE-201 CAN high Area Network (CAN) (engine
4 VE-187A Ground
84146686 2
51546954_EN 28/11/2018
55.1 [55.100] / 776
Connector X-9133 - Diesel Oxidation Catalyst (DOC) upstream NOx sensor
CONNECTOR X-9133 - Diesel Oxidation Catalyst (DOC) upstream NOx sensor

NUMBER
1 VE-193 Supply SHEET 04 - Engine - Controller
2 VE-188 Ground Area Network (CAN) (engine
4 VE-201G CAN high
5 VE188A Ground
47514978 3
51546954_EN 28/11/2018
55.1 [55.100] / 777
Connector X-9134 - Selective Catalytic Reduction (SCR) downstream NOx sensor
CONNECTOR X-9134 - Selective Catalytic Reduction (SCR) downstream NOx sensor

NUMBER
2 VE-188B Ground Area Network (CAN) (engine
4 VE-201J CAN high
5 - -
47514978 4
51546954_EN 28/11/2018
55.1 [55.100] / 778
Connector X-9135 - Controller Area Network (CAN) terminator
CONNECTOR X-9135 - Controller Area Network (CAN) terminator

NUMBER
1 VE-227 CAN high SHEET 04 - Engine - Controller
2 VE-225 CAN low Area Network (CAN) (engine
schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 779
Connector X-9137 - NH3 sensor controller
CONNECTOR X-9137 - NH3 sensor controller

NUMBER
1 EN-261 (PU) Heater supply SHEET 04 - Engine - Controller
2 EN-262 (YE) Trim resistor supply Area Network (CAN) (engine
3 EN-263 (YE) Trim resistor ground schematics)
4 EN-264 (BK EMF 2
5 EN-265 (WH) Heater ground
6 EN-266 (GN) Temperature signal
7 EN-267 (BR) Signal ground
8 EN-268 (GY) EMF 1
5801422364 5
51546954_EN 28/11/2018
55.1 [55.100] / 780

X-9149
Connector X-9140 - FPT interface connector
CONNECTOR X-9140 - FPT interface connector

NUMBER
1 - -
2 VE-189B Ground SHEET 04 - Engine - Controller
3 VE-218 Supply Area Network (CAN) (engine
schematics)
4 - -
5 VE-194B CAN low SHEET 04 - Engine - Controller
6 VE-201F CAN high Area Network (CAN) (engine
schematics)
7 - -
84152563 1
51546954_EN 28/11/2018
55.1 [55.100] / 781
Connector X-9141 - Grid heater
CONNECTOR X-9141 - Grid heater

NUMBER
1 VE-228 Supply SHEET 02 - Engine control
schematics)
Connector X-9146 – Fuse F-9108

NOTE: Location of fuse panel may vary by vehicle, see Fuse and relay box - Component identification (55.100).
CONNECTOR X-9146 - Engine auxiliary fuse

NUMBER
2 – Switched power to fuse SHEET 04 - Engine - Controller
schematics)
NHIL13ENG1439AA 2
Located by AC compressor
CONNECTOR X-9148 - Secondary coolant pump fuse

NUMBER
1 VE-216 Un-switched fused power to SHEET 04 - Engine - Controller
secondary coolant pump Area Network (CAN) (engine
schematics)
Connector X-9149 - Selective Catalytic Reduction (SCR) sensors supply fuse

CONNECTOR X-9149 - SCR sensor supply fuse

NUMBER
schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 782

X-9159
Connector X-9152 - Auxiliary relay fuse
CONNECTOR X-9152 - Auxiliary relay fuse

NUMBER
1 VE-215C Supply SHEET 02 - Engine control
schematics)
Connector X-9157 - Battery disconnect switch
CONNECTOR X-9157 - Battery disconnect switch

NUMBER
1 Source, Battery positive terminal SHEET 01 - Power and starting
2 Load, Switched battery voltage (engine schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 783

X-9179
CONNECTOR X-9170 - Engine auxiliary fuse

NUMBER
2 VE-220 Switched fused power to secondary SHEET 04 - Engine - Controller
coolant pump Area Network (CAN) (engine
schematics)
NHIL13ENG1439AA 1
Located by AC compressor
CONNECTOR X-9172 - Secondary coolant pump fuse

NUMBER
1 VE-215 Un-switched power to fuse SHEET 04 - Engine - Controller
schematics)
Connector X-9173 - Selective Catalytic Reduction (SCR) sensor supply fuse

CONNECTOR X-9173 - SCR sensor supply fuse

NUMBER
schematics)
Connector X-9174 - Auxiliary relay fuse

CONNECTOR X-9174 - Auxiliary relay fuse

NUMBER
1 VE-217 Supply SHEET 02 - Engine control
schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 784
Connector X-9179 - Fuel pre-filter pressure sensor
CONNECTOR X-9179 - Fuel pre-filter pressure sensor

NUMBER
1 VE-100B Supply SHEET 02 - Engine control
3 VE-237 Signal inputs/outputs (engine
schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 785

X-9189
Connector X-9181- Ground
CONNECTOR X-9181 - Ground

NUMBER
1 VE-243 Ground, Fuel heater R-9102 SHEET 02 - Engine control
schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 786
Connector X-9182 - Fuel filter heater
CONNECTOR X-9182 - Fuel filter heater

NUMBER
1 VE-242 Supply voltage from Fuel heater relay SHEET 02 - Engine control
2 VE-243 Ground inputs/outputs (engine
schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 787
Connector X-9183 - Valve cover connector
CONNECTOR X-9183 - Valve cover connector

NUMBER
1 EN-018 / EN-250 Low side driver to Cylinder 1 injector SHEET 06 - Fuel injection (engine
Y-9001 schematics)
2 EN-019 / EN-252 Low side driver to Cylinder 2 injector
Y-9002
Y-9003
4 EN-017 / EN-249 High side drive to Cylinder 1 injector
Y-9001
5 EN-020 / EN-251 High side driver to Cylinder 2 injector
Y-9002
Y-9003
7 -
8 EN-024 / EN-255 High side driver to Cylinder 4 injector SHEET 06 - Fuel injection (engine
Y-9004 schematics)
Y-9005
Y-9006
11 -
12 EN-032 / EN-244 Low side driver to Engine SHEET 06 - Fuel injection (engine
Y-9004
Y-9005
Y-9006
16 EN-031 / EN-245 High side driver to Engine
decompression valve Y-9007
17 EN-003 / EN-246 Sensor supply voltage to Rail
18 EN-001 / EN-248 Sensor ground from Rail pressure
sensor B-9004
19 EN-002 / EN-247 Sensor signal from Rail pressure
sensor B-9004
51546954_EN 28/11/2018
55.1 [55.100] / 788

NUMBER
1 EN-019-4CYL/ Low side driver to Cylinder 2 injector SHEET 06 - Fuel injection (engine
EN-271-4CYL Y-9002 schematics)
2 EN-020-4CYL / High side driver to Cylinder 2 injector
EN-270-4CYL Y-9002
3 EN-018-4CYL / Low side driver to Cylinder 1 injector
EN-269-4CYL Y-9001
EN-268-4CYL Y-9001
84131530 1
51546954_EN 28/11/2018
55.1 [55.100] / 789
Connector X-9184-6CYL - Valve cover connector
CONNECTOR X-9184-6CYL - Valve cover connector

NUMBER
1 EN-019-6CYL / High side driver to Cylinder 2 injector SHEET 06 - Fuel injection (engine
EN-578-6CYL Y-9002
EN-577-6CYL Y-9001
EN-576-6CYL Y-9001
84131530 2
51546954_EN 28/11/2018
55.1 [55.100] / 790

NUMBER
1 EN-023-4CYL / High side driver to Cylinder 4 injector SHEET 06 - Fuel injection (engine
EN-574-4CYL Y-9004
EN-573-4CYL Y-9003
EN-572-4CYL Y-9003
84131530 3
51546954_EN 28/11/2018
55.1 [55.100] / 791

NUMBER
1 EN-023-6CYL / Low side driver to Cylinder 4 injector SHEET 06 - Fuel injection (engine
EN-582-6CYL Y-9004
EN-581-6CYL Y-9003
EN-580-6CYL Y-9003
84131530 4
51546954_EN 28/11/2018
55.1 [55.100] / 792

NUMBER
1 EN-028-6CYL / Low side driver to Cylinder 6 injector SHEET 06 - Fuel injection (engine
EN-586-6CYL Y-9006
EN-585-6CYL Y-9005
EN-584-6CYL Y-9005
84131530 5
51546954_EN 28/11/2018
55.1 [55.100] / 793
Connector X-9188 - Injector, cylinder 1
CONNECTOR X-9188 - Injector, cylinder 1

NUMBER
1 EN-249 High side driver SHEET 06 - Fuel injection (engine
2 EN-250 Low side driver schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 794
Connector X-9188-4CYL - Injector, cylinder 1
CONNECTOR X-9188-4CYL - Injector, cylinder 1

NUMBER
1 EN-268-4CYL High side driver SHEET 06 - Fuel injection (engine
2 EN-269-4CYL Low side driver schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 795

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 796
Connector X-9188-CUR9 - Injector, cylinder 1
CONNECTOR X-9188-CUR9 - Injector, cylinder 1

NUMBER
1 EN-017-CUR9 High side driver SHEET 06 - Fuel injection (engine
2 EN-018-CUR9 Low side driver schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 797

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 798

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 799

NUMBER
1 EN-578-6CYL Low side driver SHEET 06 - Fuel injection (engine
2 EN-579-6CYL High side driver schematics)
51546954_EN 28/11/2018
55.1 [55.100] / 800

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 801

X-9199

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 802

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 803

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 804

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 805

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 806

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 807

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 808

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 809

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 810

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 811

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 812

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 813

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 814

NUMBER
51546954_EN 28/11/2018
55.1 [55.100] / 815
Index

Electrical components - Diode description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical components - ECU description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical components - ECU description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Electrical components - Fuse description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electrical components - Fuse description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Electrical components - Ground description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Electrical components - Ground description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Electrical components - Lamp description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electrical components - Lamp description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Electrical components - Motor description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Electrical components - Motor description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Electrical components - Power outlet description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Electrical components - Power outlet description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Electrical components - Relay description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Electrical components - Relay description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Electrical components - Resistor description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Electrical components - Resistor description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Electrical components - Sensor description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical components - Sensor description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Electrical components - Solenoid description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Electrical components - Solenoid description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Electrical components - Speaker description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Electrical components - Speaker description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Electrical components - Sub-Assembly description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Electrical components - Sub-Assembly description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Electrical components - Switch description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Electrical components - Switch description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Electrical components - Voltage source description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Electrical components - Voltage source description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Ground cable - Component localization (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Ground cable - Component localization (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Wire connectors - Component diagram 00 - Connectors X-9000 to X-9009 . . . . . . . . . . . . . . . . . . . . 711
Wire connectors - Component diagram 00 Connector X-000 to X-009 (*) . . . . . . . . . . . . . . . . . . . . . . 306
51546954_EN 28/11/2018
55.1 [55.100] / 816
Wire connectors - Component diagram 04 - Connector X-9040 to X-9049 . . . . . . . . . . . . . . . . . . . . . 750
Wire connectors - Component diagram 11 - Connectors X-9110 to X-9119 . . . . . . . . . . . . . . . . . . . . . 762
Wire connectors - Component diagram 11 Connector X-110 to X-119 (*) . . . . . . . . . . . . . . . . . . . . . . . 422
Wire connectors - Component diagram 11 Connector X-110 to X-119 (*) . . . . . . . . . . . . . . . . . . . . . . . 627
51546954_EN 28/11/2018
55.1 [55.100] / 817
51546954_EN 28/11/2018
55.1 [55.100] / 818
Wire connectors - Component localization - 4th/5th service on boom (*) . . . . . . . . . . . . . . . . . . . . . . . 302
Wire connectors - Component localization - 4th/5th service on boom (*) . . . . . . . . . . . . . . . . . . . . . . . 303
Wire connectors - Component localization - Auxiliary pressure release harness (*) . . . . . . . . . . . . . . 304
Wire connectors - Component localization - Auxiliary pressure release harness (*) . . . . . . . . . . . . . . 305
Wire connectors - Component localization - Battery cable and ground cable (*) . . . . . . . . . . . . . . . . . 284
Wire connectors - Component localization - Battery cable and ground cable (*) . . . . . . . . . . . . . . . . . 287
Wire connectors - Component localization - Boom float harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Wire connectors - Component localization - Boom float harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Wire connectors - Component localization - Cab roof harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Wire connectors - Component localization - Cab roof harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
Wire connectors - Component localization - Chassis harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Wire connectors - Component localization - Chassis harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Wire connectors - Component localization - Cold starting harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . 296
Wire connectors - Component localization - Cold starting harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . 297
Wire connectors - Component localization - Cooling fan harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Wire connectors - Component localization - Cooling fan harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Wire connectors - Component localization - Denox harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Wire connectors - Component localization - Denox harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Wire connectors - Component localization - Engine and transmission harness (*) . . . . . . . . . . . . . . . 254
Wire connectors - Component localization - Engine and transmission harness (*) . . . . . . . . . . . . . . . 257
Wire connectors - Component localization - Main cab harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Wire connectors - Component localization - Main cab harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Wire connectors - Component localization - Ride control harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Wire connectors - Component localization - Ride control harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Wire connectors - Component localization - Starting harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Wire connectors - Component localization - Starting harness (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Wire connectors - Component localization - Work, road and boom lights harness (*) . . . . . . . . . . . . 290
Wire connectors - Component localization - Work, road and boom lights harness (*) . . . . . . . . . . . . 293
Wiring harnesses - Electrical schema - Electrical schematic circuit color index . . . . . . . . . . . . . . . . . 221
Wiring harnesses - Electrical schematic sheet 01 - Power and starting (engine schematics) . . . . . . 222
Wiring harnesses - Electrical schematic sheet 02 - Engine control unit (ECU) power and vehicle
inputs/outputs (engine schematics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Wiring harnesses - Electrical schematic sheet 02 SH02 - STARTING CIRCUIT (*) . . . . . . . . . . . . . . 94
51546954_EN 28/11/2018
55.1 [55.100] / 819
Wiring harnesses - Electrical schematic sheet 02 SH02 - STARTING CIRCUIT (*) . . . . . . . . . . . . . . 158
Wiring harnesses - Electrical schematic sheet 03 - After treatment system (Non CAN) (engine
schematics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Wiring harnesses - Electrical schematic sheet 03 SH03 - UCM POWER FUSE (Z-404) (*) . . . . . . . 98
Wiring harnesses - Electrical schematic sheet 03 SH03 - UCM POWER FUSE (Z-404) (*) . . . . . . . 160
Wiring harnesses - Electrical schematic sheet 04 - Engine - Controller Area Network (CAN) (engine
schematics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Wiring harnesses - Electrical schematic sheet 04 SH04 - FUSE MODULE (Z-404) (*) . . . . . . . . . . . 100
Wiring harnesses - Electrical schematic sheet 05 - Engine inputs/outputs (engine schematics) . . . 228
Wiring harnesses - Electrical schematic sheet 06 - Fuel injection (engine schematics) . . . . . . . . . . . 230
Wiring harnesses - Electrical schematic sheet 08 SH08 - GROUNDING, MAIN CAB (*) . . . . . . . . . 108
Wiring harnesses - Electrical schematic sheet 08 SH08 - GROUNDING, MAIN CAB AND ENGINE
(*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Wiring harnesses - Electrical schematic sheet 09 SH09 - GROUNDING, ENGINE, CHASSIS AND
ROOF (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Wiring harnesses - Electrical schematic sheet 09 SH09 - GROUNDING, ENGINE, CHASSIS AND
ROOF (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Wiring harnesses - Electrical schematic sheet 10 SH10 - (ECU) CORE ENGINE (*) . . . . . . . . . . . . 112
Wiring harnesses - Electrical schematic sheet 10 SH10 - (ECU) CORE ENGINE (*) . . . . . . . . . . . . 174
Wiring harnesses - Electrical schematic sheet 11 SH11 - (ECU) ENGINE CONTROL UNIT (*) . . . . 114
Wiring harnesses - Electrical schematic sheet 11 SH11 - (ECU) ENGINE CONTROL UNIT (*) . . . . 176
Wiring harnesses - Electrical schematic sheet 12 SH12 - (DENOX) EXHAUST EMISSION CON-
TROL (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Wiring harnesses - Electrical schematic sheet 12 SH12 - (DENOX) EXHAUST EMISSION CON-
TROL (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Wiring harnesses - Electrical schematic sheet 13 SH13 - (UCM) SHUTTLE LEVER, COOLING FAN
REV SW. (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Wiring harnesses - Electrical schematic sheet 13 SH13 - (UCM) STEERING AND SOLENOID
VALVES (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Wiring harnesses - Electrical schematic sheet 14 SH14 - (UCM) JOYSTICK CONTROL HANDLE &
amp; VALVES (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Wiring harnesses - Electrical schematic sheet 14 SH14 - (UCM) SHUTTLE LEVER (*) . . . . . . . . . . 182
Wiring harnesses - Electrical schematic sheet 15 SH15 - (UCM) CAB SWITCHES AND PRESSURE
SWITCH (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Wiring harnesses - Electrical schematic sheet 15 SH15 - (UCM) PARK BRAKE & amp; CUT OFF
VALVES (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Wiring harnesses - Electrical schematic sheet 16 SH16 - (UCM) HYDRAULIC AUXILIARY AND
BOOM/TELE CUT OFF VALVE (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
51546954_EN 28/11/2018
55.1 [55.100] / 820
Wiring harnesses - Electrical schematic sheet 16 SH16 - (UCM) STEERING, FOOT THROTTLE,
LOAD SENSOR (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Wiring harnesses - Electrical schematic sheet 17 SH17 - (UCM) HYDRAULIC AUXILIARY (*) . . . . 126
Wiring harnesses - Electrical schematic sheet 17 SH17 - (UCM) JOYSTICK CONTROL HANDLE
(*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Wiring harnesses - Electrical schematic sheet 18 SH18 - (ADIC) INSTRUMENT CLUSTER (*) . . . 128
Wiring harnesses - Electrical schematic sheet 18 SH18 - (ADIC) INSTRUMENT CLUSTER (*) . . . 190
Wiring harnesses - Electrical schematic sheet 19 SH19 - (TCU) TRANSMISSION SOLENOID
VALVES AND CONTROLS (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Wiring harnesses - Electrical schematic sheet 19 SH19 - (TCU) TRANSMISSION SOLENOID
VALVES AND CONTROLS (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Wiring harnesses - Electrical schematic sheet 20 SH20 - MULTIFUNCTION LEVER (LIGHTS AND
HORN) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Wiring harnesses - Electrical schematic sheet 20 SH20 - MULTIFUNCTION LEVER (LIGHTS AND
HORN) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Wiring harnesses - Electrical schematic sheet 21 SH21 - ROAD LIGHTS (*) . . . . . . . . . . . . . . . . . . . 134
Wiring harnesses - Electrical schematic sheet 21 SH21 - ROAD LIGHTS (*) . . . . . . . . . . . . . . . . . . . 196
Wiring harnesses - Electrical schematic sheet 22 SH22 - WORK LIGHTS, DOME LAMP AND BEA-
CON LAMP (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Wiring harnesses - Electrical schematic sheet 22 SH22 - WORK LIGHTS, DOME LAMP AND BEA-
CON LAMP (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Wiring harnesses - Electrical schematic sheet 23 SH23 - BOOM LIGHTS, BOOM SOCKET,
TRAILER SOCKET (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Wiring harnesses - Electrical schematic sheet 23 SH23 - BOOM LIGHTS, BOOM SOCKET,
TRAILER SOCKET (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Wiring harnesses - Electrical schematic sheet 24 SH24 - MULTIFUNCTION LEVER (WIPER & amp;
WASHER) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Wiring harnesses - Electrical schematic sheet 24 SH24 - MULTIFUNCTION LEVER (WIPER & amp;
WASHER) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Wiring harnesses - Electrical schematic sheet 25 SH25 - RADIO, BACK UP ALARM AND CIGAR
LIGHTER (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Wiring harnesses - Electrical schematic sheet 25 SH25 - RADIO, BACK UP ALARM AND CIGAR
LIGHTER (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Wiring harnesses - Electrical schematic sheet 26 SH26 - COOLING SYSTEM ( COOLING FAN &
amp; RELAYS ) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Wiring harnesses - Electrical schematic sheet 26 SH26 - COOLING SYSTEM ( COOLING FAN &
amp; RELAYS ) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Wiring harnesses - Electrical schematic sheet 27 SH27 - FLASHER UNIT (*) . . . . . . . . . . . . . . . . . . 146
Wiring harnesses - Electrical schematic sheet 27 SH27 - FLASHER UNIT (*) . . . . . . . . . . . . . . . . . . 208
Wiring harnesses - Electrical schematic sheet 28 SH28 - GPS SYSTEM (TELEMATICS UNIT PRE-
DISPOSITION) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Wiring harnesses - Electrical schematic sheet 28 SH28 - GPS SYSTEM (TELEMATICS UNIT PRE-
DISPOSITION) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Wiring harnesses - Electrical schematic sheet 29 SH29 - CAN-BUS LINE, DIAGNOSTIC CONNEC-
TOR (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Wiring harnesses - Electrical schematic sheet 29 SH29 - CAN-BUS LINE, DIAGNOSTIC CONNEC-
TOR (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
51546954_EN 28/11/2018
55.1 [55.100] / 821
Wiring harnesses - Electrical schematic sheet 30 SH30 - A/C & amp; DRIVE STEPPER MOTOR (*) 152
Wiring harnesses - Electrical schematic sheet 30 SH30 - A/C & amp; DRIVE STEPPER MOTOR (*) 214
Wiring harnesses - Electrical schematic sheet 31 SH31 - AUTOMATIC GREASE LUBRICATION (*) 154
Wiring harnesses - Electrical schematic sheet 31 SH31 - AUTOMATIC GREASE LUBRICATION (*) 216
Wiring harnesses - Electrical schematic sheet 36 SH36 - INTERCONNECTION DIAGRAM (*) . . . 156
Wiring harnesses - Electrical schematic sheet 40 SH40 - INTERCONNECTION DIAGRAM (*) . . . 218
51546954_EN 28/11/2018
55.1 [55.100] / 822
Engine starting system - 201

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
55.2 [55.201] / 1
Contents
SERVICE
Engine starter
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
51546954_EN 28/11/2018
55.2 [55.201] / 2
Electrical systems - Engine starting system
Engine starter - Remove

2. Apply the parking brake.
3. Press the upper part of the battery isolator switch to
draulic pressure.
LEIL17TLH1186AA 1
5. Remove the retaining bolts (2) and the nuts (3) that fix
the cover (1) to the frame lower side and to the engine
compartment.
6. Remove the cover (1) from the bottom side of the ma-
chine.
NOTE: steps 5 and 6 are necessary to gain accessibility to
the engine starter from the bottom side of the machine.
NOTE: for clarity, the drive shaft is not shown in figure 2.
LEIL17TLH1178AB 2
NOTE: if equipped, remove the drive shaft cover guard (4)

to gain accessibility to the cover (1).
NOTE: if necessary, remove the drive shaft (5), as well.
LEIL17TLH1179AB 3
51546954_EN 28/11/2018
55.2 [55.201] / 3
7. To gain accessibility to the engine starter, remove the

engine air filter assembly.
LEIL17TLH1183AB 4
8. Disconnect the connector (7), the battery disconnect

cable (8) and the alternator cable (9) from the engine
starter (6).
LEIL17TLH1184AB 5
9. Remove the three bolts (10) with the relevant washers

that fix the engine starter (6) to the engine.
10. Remove the engine starter (6) from the engine.
LEIL17TLH1185AB 6
51546954_EN 28/11/2018
55.2 [55.201] / 4
Engine starter - Install

1. Position the engine starter (6) to the engine.
Install and tighten the bolts (10) with the relevant wash-
ers to fix the engine starter (6) to the engine.
LEIL17TLH1185AB 1
2. Connect the connector (7), the battery disconnect cable

(8) and the alternator cable (9) to the engine starter (6).
LEIL17TLH1184AB 2
3. Reinstall the engine air filter assembly.
LEIL17TLH1183AB 3
4. Position properly the cover (1) to the frame lower side

and to the engine compartment.
5. Install the retaining bolts (2) and the nuts (3) to fix the
cover (1) to the frame lower side and to the engine
compartment.
6. Tighten the retaining bolts (2) to 24.5 – 33.2 N·m (18.1
– 24.5 lb ft).
Tighten the nuts (3) to 69.5 – 94.0 N·m (51.3 – 69.3 lb
ft).
LEIL17TLH1178AB 4
51546954_EN 28/11/2018
55.2 [55.201] / 5
7. If previously removed, reinstall the drive shaft (5) and

the drive shaft cover guard (4) (if equipped).
LEIL17TLH1179AB 5
51546954_EN 28/11/2018
55.2 [55.201] / 6
Index

Engine starter - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Engine starter - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
55.2 [55.201] / 7
51546954_EN 28/11/2018
55.2 [55.201] / 8
Battery - 302

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
55.3 [55.302] / 1
Contents
Battery - 302
SERVICE
Battery
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
51546954_EN 28/11/2018
55.3 [55.302] / 2
Electrical systems - Battery
Battery - Remove
WARNING
Improper operation or service of this machine can result in an accident.
Before working on any component(s) of the electrical circuit, put the starter switch key in the off (shut
down) position. When disconnecting batteries, always disconnect the negative (-) cable first. When
reconnecting batteries, always connect the negative (-) cable last.
W0264A
WARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation
and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash
hands after handling.
W0006A
WARNING
Heavy objects!
W0398A

LEIL17TLH1186AA 1
4. Open the battery compartment.

Disconnect the ground cable (2) from the battery (1)
negative terminal.
5. Disconnect the positive battery cable (3) and the bat-
tery disconnect relay cable (4) from the battery (1) pos-
itive terminal.
LEIL17TLH1296AB 2
51546954_EN 28/11/2018
55.3 [55.302] / 3
6. Remove the three bolts (5) with the washers (6) and
the nuts (7).
7. Remove the bracket (8) and the plate (9).
8. Remove the battery (1) from the machine.
LEIL17TLH1297AB 3
51546954_EN 28/11/2018
55.3 [55.302] / 4
Battery - Install
WARNING
Improper operation or service of this machine can result in an accident.
Before working on any component(s) of the electrical circuit, put the starter switch key in the off (shut
down) position. When disconnecting batteries, always disconnect the negative (-) cable first. When
reconnecting batteries, always connect the negative (-) cable last.
W0264A
WARNING
Electrical shock hazard!
Do not reverse battery terminals. Connect positive cable ends to positive terminals (+) and negative
cable ends to negative terminals (-).
W0262A
WARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation
and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash
hands after handling.
W0006A
WARNING
Heavy objects!
W0398A
1. Position the battery (1) with the bracket (8) and the
plate (9) on the lower plane of the lower hood.
2. Install the three bolts (5) with the washers (6) and the
nuts (7) to fix the bracket (8), the plate (9) and the
battery (1) to the lower hood.
3. Tighten the bolts (5) to 61 – 83 N·m (45 – 61.2 lb ft).
LEIL17TLH1297AB 1
4. Connect the positive battery cable (3) and the battery

disconnect relay cable (4) to the battery (1) positive
terminal.
5. Connect the ground cable (2) to the battery (1) negative
terminal.
LEIL17TLH1296AB 2
51546954_EN 28/11/2018
55.3 [55.302] / 5
6. Close the battery compartment.

7. Press the lower side of the battery isolator switch to
enable the battery.
LEIL17TLH1186AA 3
51546954_EN 28/11/2018
55.3 [55.302] / 6
Index
Battery - 302
Battery - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Battery - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
55.3 [55.302] / 7
51546954_EN 28/11/2018
55.3 [55.302] / 8
Selective Catalytic Reduction (SCR) electrical system - 988

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
55.4 [55.988] / 1
Contents
SERVICE
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA supply module

Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA dosing module
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Selective Catalytic Reduction (SCR) humidity sensor
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Selective Catalytic Reduction (SCR) temperature sensors
Remove - Catalyst inlet temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Remove - Catalyst outlet temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Install - Catalyst inlet temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Install - Catalyst outlet temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Remove - Diesel Oxidation Catalyst (DOC) inlet temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Install - Diesel Oxidation Catalyst (DOC) inlet temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Nitrogen Oxide (NOx) sensor
Remove - Catalyst outlet Nitrogen Oxides (NOx) sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Install - Catalyst outlet Nitrogen Oxides (NOx) sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Remove - Diesel Oxidation Catalyst (DOC) inlet NOx sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Install - Diesel Oxidation Catalyst (DOC) inlet NOx sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank level and temperature sensor
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Ammonia (NH3) sensor
Remove - Catalyst outlet ammonia (NH3) sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Install - Catalyst outlet ammonia (NH3) sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Ammonia (NH3) control unit
Remove - Ammonia (NH3) Electronic Control Unit (ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Install - Ammonia (NH3) Electronic Control Unit (ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
51546954_EN 28/11/2018
55.4 [55.988] / 2
Electrical systems - Selective Catalytic Reduction (SCR) electrical system
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA supply module -

Remove
CAUTION
Flying debris!
pressed air.
C0049A

the ground.
LEIL17TLH1157AB 1
4. Locate the supply module (1) on the engine compart-

ment.
LEIL17TLH0867AA 2
5. Disconnect the DENOX harness (1) from the supply

module.
LEIL17TLH0959AA 3
51546954_EN 28/11/2018
55.4 [55.988] / 3
6. Disconnect the coolant inlet (tank to supply module)

hose (1) from the supply module.
7. Disconnect the coolant outlet (supply module to dosing
module) hose (2) from the supply module.
8. Disconnect the DEF/ADBLUE® suction (tank to supply
module) hose (3) from the supply module.
9. Disconnect the DEF/ADBLUE® backflow (supply mod-
ule to tank) hose (4) from the supply module.
10. Disconnect the DEF/ADBLUE® outlet (supply module
to dosing module) hose (5) from the supply module.
LEIL17TLH1276AB 4
11. Remove the three hexagonal bolts that secure the

supply module to the mounting support bracket.
Remove the supply module from the machine.
NOTE: to disconnect fittings, squirt water into the fitting
connection to lubricate the O-ring. Squeeze the locking
tabs together while slightly pushing the fitting ends together
and then pulling them apart. If the fitting will not release,
but is free to rotate, the O-ring is likely stuck and additional
water should be used.
supply and return line connections.
LEIL17TLH0959AA 5
51546954_EN 28/11/2018
55.4 [55.988] / 4
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA supply module - Install

1. Install the supply module to the machine.
Use the three hexagonal bolts to secure the supply
module to the mounting support bracket.
Tighten the three hexagonal bolts to 18.0 – 20.0 N·m
(13.3 – 14.8 lb ft).
LEIL17TLH0959AA 1
2. Connect the coolant inlet (tank to supply module) hose

(1) to the supply module.
NOTE: to connect, push the fitting ends together, until an
audible snap is heard.
3. Connect the coolant outlet (supply module to dosing
module) hose (2) to the supply module.
4. Connect the DEF/ADBLUE® suction (tank to supply
module) hose (3) to the supply module.
5. Connect the DEF/ADBLUE® backflow (supply module
to tank) hose (4) to the supply module.
6. Connect the DEF/ADBLUE® outlet (supply module to LEIL17TLH1276AB 2
dosing module) hose (5) to the supply module.
NOTE: test fitting connections to be sure they are secure.
Match supply and return markings to ensure correct con-
nections are made.
7. Connect the DENOX harness (1) to the supply module.
NOTE: make sure wire harness and supply lines do not
contact anything that would cause damage.
LEIL17TLH0959AA 3
51546954_EN 28/11/2018
55.4 [55.988] / 5

LEIL17TLH1157AB 4

Confirm problem has been corrected.
51546954_EN 28/11/2018
55.4 [55.988] / 6
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA dosing module -

Remove
the ground.
LEIL17TLH1157AB 1
4. Clean dirt and debris from the Diesel Oxidation Catalyst

(DOC) connections and DEF/ADBLUE® dosing valve.
NOTE: the dosing valve is located in the Diesel Oxidation
Catalyst (DOC).
LEIL17TLH1243AB 2
5. Disconnect the DENOX harness from the dosing valve.
LEIL17TLH1242AB 3
51546954_EN 28/11/2018
55.4 [55.988] / 7
6. Disconnect the coolant return hose (1) from the dosing

valve (6).
7. Disconnect the coolant supply hose (2) from the dosing
valve (6).
8. Disconnect the DEF/ADBLUE® supply hose (3) from the
dosing valve (6).
NOTE: mark the location of the supply and return lines for
reference during reassembly.
9. Cap the lines to prevent entering of debris in the sys-
tem.
10. Remove the three screws (4) and related washers (5) LEIL17TLH1241AB 4
that secure the dosing valve (6) to Diesel Oxidation
Catalyst (DOC).
Remove the dosing valve (6) from Diesel Oxidation
Catalyst (DOC).
11. Cover opening of the Diesel Oxidation Catalyst (DOC)
to prevent the entering of debris in the exhaust sys-
tem.
NOTE: to separate connections, squirt water into fittings
to lubricate O-rings. Squeeze fitting locking tabs slightly
and push fitting together then pull it apart. If fitting will not
release, but is free to rotate, the O-ring is likely stuck and
additional water should be applied.
12. Inspect the dosing valve and service or replace as
recommended.
LEIL13WHL0227AA 5
51546954_EN 28/11/2018
55.4 [55.988] / 8
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA dosing module - Install

1. Before the installation of the dosing valve, replace the
gasket (1).
LEIL13WHL0227AA 1
2. Remove cover from the Diesel Oxidation Catalyst

(DOC).
3. Install the dosing valve (6) into the Diesel Oxidation
Catalyst (DOC) using the three screws (4) and related
washers (5).
Tighten the three screws (4) to 6.0 – 10.0 N·m (4.4 –
7.4 lb ft).
4. Connect the DEF/ADBLUE® supply hose (3) to the dos-
ing valve (6).
5. Connect the coolant supply hose (2) to the dosing valve
(6).
6. Connect the coolant return hose (1) to the dosing valve
(6).
LEIL17TLH1241AB 2
NOTE: use marks made during disassembly to determine
proper positioning.
7. Connect the DENOX harness to the dosing valve.
LEIL17TLH1242AB 3
51546954_EN 28/11/2018
55.4 [55.988] / 9

LEIL17TLH1157AB 4

11. Start the engine and check for leaks at DEF/
ADBLUE®, exhaust and intake system connections.
Confirm problem has been corrected.
51546954_EN 28/11/2018
55.4 [55.988] / 10
Selective Catalytic Reduction (SCR) humidity sensor - Remove

the ground.
LEIL17TLH1157AB 1
4. Locate the air inlet humidity sensor (1) on air intake pipe
between the air filter housing and turbocharger.
5. Disconnect the wiring harness plug (2) from the air inlet
humidity sensor (1).
6. Remove the two hexagonal bolts (3) and related wash-
ers (4) that secure the air inlet humidity sensor (1) to
the air intake pipe.
Remove the air inlet humidity sensor (1) from the air
intake pipe.
NOTE: cap or plug the hole in the intake pipe to prevent
debris from contaminating the system.
LEIL17TLH1301AB 2
51546954_EN 28/11/2018
55.4 [55.988] / 11
Selective Catalytic Reduction (SCR) humidity sensor - Install

1. Remove the plug that covers the hole in the intake pipe.
2. Install the air inlet humidity sensor (1) into the air in-
take pipe using the two hexagonal bolts (3) and related
washers (4).
Tighten the two hexagonal bolts (3) to 11.8 N·m (8.7 lb
ft).
3. Connect the wiring harness plug (2) to the air inlet hu-
midity sensor (1).
LEIL17TLH1301AB 1

LEIL17TLH1157AB 2

7. Start the engine and check to see if problem has been
corrected.
51546954_EN 28/11/2018
55.4 [55.988] / 12
Selective Catalytic Reduction (SCR) temperature sensors - Remove

- Catalyst inlet temperature sensor
the ground.
LEIL17TLH1157AB 1
4. Remove the covers from the exhaust stack and the

guard from the muffler as indicated in Selective Cat-
alytic Reduction (SCR) muffler and catalyst - Re-
move (10.500).
5. Loosen the hexagonal nut (1) of the catalyst inlet tem-
perature sensor (2).
Remove the catalyst inlet temperature sensor (2) from
the exhaust pipe (DOC to SCR) (3).
LEIL17TLH1206AB 2
6. Loosen the nut (1) and related washer (2) that secure
the P-clamp (3) to the frame.
Remove the P-clamp (3) to separate the catalyst inlet
temperature sensor from the frame.
LEIL17TLH1207AB 3
51546954_EN 28/11/2018
55.4 [55.988] / 13
7. Cut the strap (1) that secure the catalyst inlet tempera-
ture sensor and the DENOX harness to the frame.
LEIL17TLH1210AB 4
8. Disconnect the catalyst inlet temperature sensor from

the DENOX harness.
LEIL17TLH1211AB 5
51546954_EN 28/11/2018
55.4 [55.988] / 14

- Catalyst outlet temperature sensor
the ground.
LEIL17TLH1157AB 1

move (10.500).
5. Loosen the hexagonal nut (1) of the catalyst outlet tem-
perature sensor (2).
Remove the catalyst outlet temperature sensor (2) from
the exhaust stack (3).
LEIL17TLH1201AB 2
6. Disconnect the catalyst outlet temperature sensor from

the DENOX harness.
LEIL17TLH1199AB 3
51546954_EN 28/11/2018
55.4 [55.988] / 15
Selective Catalytic Reduction (SCR) temperature sensors - Install -

Catalyst inlet temperature sensor
1. Install the catalyst inlet temperature sensor (2) into the
exhaust pipe (DOC to SCR) (3).
Tighten the hexagonal nut (1) of the catalyst inlet tem-
perature sensor (2) to 3.2 – 3.6 N·m (2.4 – 2.7 lb ft).
LEIL17TLH1206AB 1
2. Connect the catalyst inlet temperature sensor to the

DENOX harness.
LEIL17TLH1211AB 2
3. Secure the catalyst inlet temperature sensor to the

frame using the P-clamp (3).
Use the nut (1) and related washer (2) to secure the
P-clamp (3) to the frame.
LEIL17TLH1207AB 3
51546954_EN 28/11/2018
55.4 [55.988] / 16
4. Secure the catalyst inlet temperature sensor and the

DENOX harness to the frame using the strap (1).
LEIL17TLH1210AB 4
5. Install the covers to the exhaust stack and the guard to

the muffler as indicated in Selective Catalytic Reduc-
tion (SCR) muffler and catalyst - Install (10.500).
LEIL17TLH1157AB 5

corrected.
51546954_EN 28/11/2018
55.4 [55.988] / 17

Catalyst outlet temperature sensor
1. Install the catalyst outlet temperature sensor (2) into the
exhaust stack (3).
Tighten the hexagonal nut (1) of the catalyst outlet tem-
perature sensor (2) to 40.0 – 50.0 N·m (29.5 – 36.9 lb
ft).
LEIL17TLH1201AB 1
2. Connect the catalyst outlet temperature sensor to the

DENOX harness.
LEIL17TLH1199AB 2

LEIL17TLH1157AB 3

corrected.
51546954_EN 28/11/2018
55.4 [55.988] / 18

- Diesel Oxidation Catalyst (DOC) inlet temperature sensor
the ground.
LEIL17TLH1157AB 1
4. Loosen the hexagonal nut (1) of the Diesel Oxidation

Catalyst (DOC) inlet temperature sensor (2).
Remove the Diesel Oxidation Catalyst (DOC) inlet tem-
perature sensor (2) from the exhaust pipe (engine to
DOC) (3).
LEIL17TLH1234AB 2
5. Cut the two straps (1) that secure the wiring harness of
the Diesel Oxidation Catalyst (DOC) inlet temperature
sensor (2) to the machine.
LEIL17TLH1235AB 3
51546954_EN 28/11/2018
55.4 [55.988] / 19
6. Disconnect the wiring harness of the Diesel Oxidation

Catalyst (DOC) inlet temperature sensor (2) from the
DENOX harness.
NOTE: DENOX harness is not showed in figure for clarity.
LEIL17TLH1236AB 4
51546954_EN 28/11/2018
55.4 [55.988] / 20

Diesel Oxidation Catalyst (DOC) inlet temperature sensor
1. Install the Diesel Oxidation Catalyst (DOC) inlet tem-
perature sensor (2) into the exhaust pipe (engine to
DOC) (3).
Tighten the hexagonal nut (1) of the Diesel Oxidation
Catalyst (DOC) inlet temperature sensor (2) to 40.0 –
50.0 N·m (29.5 – 36.9 lb ft).
LEIL17TLH1234AB 1
2. Connect the wiring harness of the Diesel Oxidation Cat-

alyst (DOC) inlet temperature sensor (2) to the DENOX
harness.
LEIL17TLH1236AB 2
3. Secure the wiring harness of the Diesel Oxidation Cat-

alyst (DOC) inlet temperature sensor (2) to the machine
using the two straps (1).
LEIL17TLH1235AB 3
51546954_EN 28/11/2018
55.4 [55.988] / 21

LEIL17TLH1157AB 4

corrected.
51546954_EN 28/11/2018
55.4 [55.988] / 22
Nitrogen Oxide (NOx) sensor - Remove - Catalyst outlet Nitrogen

Oxides (NOx) sensor
the ground.
LEIL17TLH1157AB 1

move (10.500).
5. Loosen the hexagonal nut (1) of the catalyst outlet Ni-
trogen Oxides (NOx) sensor (2).
Remove the catalyst outlet Nitrogen Oxides (NOx) sen-
sor (2) from the exhaust stack (3).
LEIL17TLH1200AB 2
6. Cut the two straps (1) that secure the catalyst outlet Ni-
trogen Oxides (NOx) sensor and the DENOX harness
to the frame.
LEIL17TLH1212AB 3
51546954_EN 28/11/2018
55.4 [55.988] / 23
7. Disconnect the DENOX harness from the catalyst out-

let Nitrogen Oxides (NOx) sensor module (1).
LEIL17TLH1214AB 4
8. Remove the two nuts (1) and related washers (2) that
secure the catalyst outlet Nitrogen Oxides (NOx) sen-
sor module (3) to the frame.
sor module (3) from the frame.
LEIL17TLH1215AB 5
51546954_EN 28/11/2018
55.4 [55.988] / 24
Nitrogen Oxide (NOx) sensor - Install - Catalyst outlet Nitrogen

Oxides (NOx) sensor
1. Install the catalyst outlet Nitrogen Oxides (NOx) sensor
(2) into the exhaust stack (3).
Tighten the hexagonal nut (1) of the catalyst outlet Ni-
trogen Oxides (NOx) sensor (2) to 40.0 – 60.0 N·m
(29.5 – 44.3 lb ft).
LEIL17TLH1200AB 1

module (3) to the frame.
Use the two nuts (1) and related washers (2) to secure
the catalyst outlet Nitrogen Oxides (NOx) sensor mod-
ule (3) to the frame.
LEIL17TLH1215AB 2
3. Connect the DENOX harness to the catalyst outlet Ni-

trogen Oxides (NOx) sensor module (1).
LEIL17TLH1214AB 3
51546954_EN 28/11/2018
55.4 [55.988] / 25
4. Secure the catalyst outlet Nitrogen Oxides (NOx) sen-

sor and the DENOX harness to the frame using the two
straps (1).
LEIL17TLH1212AB 4

LEIL17TLH1157AB 5

corrected.
51546954_EN 28/11/2018
55.4 [55.988] / 26
Nitrogen Oxide (NOx) sensor - Remove - Diesel Oxidation Catalyst

(DOC) inlet NOx sensor
the ground.
LEIL17TLH1157AB 1
4. Loosen the hexagonal nut (1) of the Diesel Oxidation

Catalyst (DOC) inlet NOx sensor (2).
Remove the Diesel Oxidation Catalyst (DOC) inlet NOx
sensor (2) from the exhaust pipe (engine to DOC) (3).
LEIL17TLH1237AB 2
5. Cut the three straps (1) that secure the wiring harness
of the Diesel Oxidation Catalyst (DOC) inlet NOx sen-
sor (2) to the frame.
LEIL17TLH1238AB 3
51546954_EN 28/11/2018
55.4 [55.988] / 27
6. Disconnect the DENOX harness from the Diesel Oxi-

dation Catalyst (DOC) inlet NOx sensor module (1).
LEIL17TLH1239AB 4
secure the Diesel Oxidation Catalyst (DOC) inlet NOx
sensor module (1) to the frame.
sor module (1) from the frame.
LEIL17TLH1240AB 5
51546954_EN 28/11/2018
55.4 [55.988] / 28
Nitrogen Oxide (NOx) sensor - Install - Diesel Oxidation Catalyst

(DOC) inlet NOx sensor
1. Install the Diesel Oxidation Catalyst (DOC) inlet NOx
sensor (2) into the exhaust pipe (engine to DOC) (3).
Tighten the hexagonal nut (1) of the Diesel Oxidation
Catalyst (DOC) inlet NOx sensor (2) to 40.0 – 60.0 N·m
(29.5 – 44.3 lb ft).
LEIL17TLH1237AB 1

the Diesel Oxidation Catalyst (DOC) inlet NOx sensor
Tighten the two nuts (2) to 3.2 – 3.6 N·m (2.4 – 2.7 lb
ft).
LEIL17TLH1240AB 2
3. Connect the DENOX harness to the Diesel Oxidation

Catalyst (DOC) inlet NOx sensor module (1).
LEIL17TLH1239AB 3
51546954_EN 28/11/2018
55.4 [55.988] / 29
4. Secure the wiring harness of the Diesel Oxidation Cat-

alyst (DOC) inlet NOx sensor (2) to the frame using the
three straps (1).
LEIL17TLH1238AB 4

LEIL17TLH1157AB 5

corrected.
51546954_EN 28/11/2018
55.4 [55.988] / 30
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank level and

temperature sensor - Remove
CAUTION
Flying debris!
pressed air.
C0049A

the ground.
LEIL17TLH1157AB 1

LEIL17TLH0843AA 2

ator tube (3).
LEIL17TLH0874AA 3
51546954_EN 28/11/2018
55.4 [55.988] / 31
9. Remove the rubber boot cover (1) from the

DEF/ADBLUE® supply tank.
Mark wire and hose connection positions.
top of DEF/ADBLUE® supply tank around the liquid level/
temperature sensor sending unit area.
ADBLUE® level/temperature sensor (6).
11. Disconnect the engine coolant inlet/outlet lines (3) and
the DEF/ADBLUE® suction/return lines (4) from the
DEF/ADBLUE® level/temperature sensor (6), by push-
ing coupling together, squeezing the tabs and then
pulling the connection apart.
12. Remove the purge line (5) by pushing collar down with
screwdriver and pulling up on the purge line (5).
NOTE: plug all lines to prevent debris from entering the
system.
13. Move the DENOX harness (2), engine coolant lines
(3), DEF/ADBLUE® (4) lines and purge line (5), off to
the side. Move the entire bundle off to the side.
14. Mark the position of the DEF/ADBLUE® level/temper-
ature sensor unit (6) within the tank. Turn unit counter
clockwise to loosen it from tank.
15. Lift the unit of the DEF/ADBLUE® level/temperature LEIL17TLH0966BB 4
sensor out of tank.
NOTE: cover the tank opening to prevent debris entry.
51546954_EN 28/11/2018
55.4 [55.988] / 32
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank level and

temperature sensor - Install
1. Lower the DEF/ADBLUE® level/temperature sensor
and pick-up the unit into tank.
2. Use the reference marks from disassembly procedure
to position DEF/ADBLUE® level/temperature sensor
and pick-up the unit. Secure by turning the unit clock-
wise.
3. Remove the plugs from all the lines.
4. Connect the engine coolant inlet/outlet lines (3), the
DEF/ADBLUE® suction/return lines (4) and the purge
line (5) to the DEF/ADBLUE® level/temperature sensor
(6). To connect, push connections together all the way,
and then pull back to lock.
level/temperature sensor (6).
6. Install the rubber boot cover (1) on the top of DEF/
ADBLUE® supply tank around the liquid level/ temper-
ature sensor sending unit area.
LEIL17TLH0966BB 1

system.
LEIL17TLH1157AB 2

51546954_EN 28/11/2018
55.4 [55.988] / 33

coolant leaks. Confirm problem has been corrected.
51546954_EN 28/11/2018
55.4 [55.988] / 34
Ammonia (NH3) sensor - Remove - Catalyst outlet ammonia (NH3)

sensor
the ground.
LEIL17TLH1157AB 1

move (10.500).
5. Loosen the hexagonal nut (1) of the catalyst outlet am-
monia (NH3) sensor (2).
Remove the catalyst outlet ammonia (NH3) sensor (2)
from the exhaust stack (3).
LEIL17TLH1216AB 2
6. Cut the strap (1) that secure the catalyst outlet ammo-
nia (NH3) sensor to the frame.
LEIL17TLH1217AB 3
51546954_EN 28/11/2018
55.4 [55.988] / 35
7. Disconnect the catalyst outlet ammonia (NH3) sensor

from NH3 Electronic Control Unit (1).
LEIL17TLH1218AB 4
51546954_EN 28/11/2018
55.4 [55.988] / 36
Ammonia (NH3) sensor - Install - Catalyst outlet ammonia (NH3)

sensor
1. Install the catalyst outlet ammonia (NH3) sensor (2) to
the exhaust stack (3).
Tighten the hexagonal nut (1) of the catalyst outlet am-
monia (NH3) sensor (2) to 40.0 – 60.0 N·m (29.5 –
44.3 lb ft).
LEIL17TLH1216AB 1
2. Connect the catalyst outlet ammonia (NH3) sensor to

the NH3 Electronic Control Unit (1).
LEIL17TLH1218AB 2
3. Secure the catalyst outlet ammonia (NH3) sensor to the

frame using the strap (1).
LEIL17TLH1217AB 3

51546954_EN 28/11/2018
55.4 [55.988] / 37

LEIL17TLH1157AB 4

corrected.
51546954_EN 28/11/2018
55.4 [55.988] / 38
Ammonia (NH3) control unit - Remove - Ammonia (NH3) Electronic

Control Unit (ECU)
the ground.
LEIL17TLH1157AB 1

move (10.500).
5. Disconnect the DENOX harness from the ammonia
(NH3) Electronic Control Unit (ECU) (1).
LEIL17TLH1219AB 2
6. Disconnect the catalyst outlet ammonia (NH3) sensor

from the ammonia (NH3) Electronic Control Unit (ECU)
(1).
LEIL17TLH1218AB 3
51546954_EN 28/11/2018
55.4 [55.988] / 39
secure the ammonia (NH3) Electronic Control Unit
(ECU) (3) to the frame.
Remove the ammonia (NH3) Electronic Control Unit
(ECU) (3) from the frame.
LEIL17TLH1204AB 4
51546954_EN 28/11/2018
55.4 [55.988] / 40
Ammonia (NH3) control unit - Install - Ammonia (NH3) Electronic

Control Unit (ECU)
1. Install the ammonia (NH3) Electronic Control Unit
(ECU) (3) to the frame.
the ammonia (NH3) Electronic Control Unit (ECU) (3)
to the frame.
LEIL17TLH1204AB 1
2. Connect the catalyst outlet ammonia (NH3) sensor to

the ammonia (NH3) Electronic Control Unit (ECU) (1).
LEIL17TLH1218AB 2
3. Connect the DENOX harness to the ammonia (NH3)

Electronic Control Unit (ECU) (1).
LEIL17TLH1219AB 3

51546954_EN 28/11/2018
55.4 [55.988] / 41

LEIL17TLH1157AB 4

corrected.
51546954_EN 28/11/2018
55.4 [55.988] / 42
Index

Ammonia (NH3) control unit - Install - Ammonia (NH3) Electronic Control Unit (ECU) . . . . . . . . . . . 41
Ammonia (NH3) control unit - Remove - Ammonia (NH3) Electronic Control Unit (ECU) . . . . . . . . . 39
Ammonia (NH3) sensor - Install - Catalyst outlet ammonia (NH3) sensor . . . . . . . . . . . . . . . . . . . . . . 37
Ammonia (NH3) sensor - Remove - Catalyst outlet ammonia (NH3) sensor . . . . . . . . . . . . . . . . . . . . 35
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA dosing module - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA dosing module - Remove . . . . . . . . . . . . . . . . . . . . . . . . . 7
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA supply module - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA supply module - Remove . . . . . . . . . . . . . . . . . . . . . . . . . 3
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank level and temperature sensor - Install . . . . . . . . . . 33
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank level and temperature sensor - Remove . . . . . . . 31
Nitrogen Oxide (NOx) sensor - Install - Catalyst outlet Nitrogen Oxides (NOx) sensor . . . . . . . . . . . 25
Nitrogen Oxide (NOx) sensor - Install - Diesel Oxidation Catalyst (DOC) inlet NOx sensor . . . . . . . 29
Nitrogen Oxide (NOx) sensor - Remove - Catalyst outlet Nitrogen Oxides (NOx) sensor . . . . . . . . . 23
Nitrogen Oxide (NOx) sensor - Remove - Diesel Oxidation Catalyst (DOC) inlet NOx sensor . . . . . 27
Selective Catalytic Reduction (SCR) humidity sensor - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Selective Catalytic Reduction (SCR) humidity sensor - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Selective Catalytic Reduction (SCR) temperature sensors - Install - Catalyst inlet temperature sen-
sor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Selective Catalytic Reduction (SCR) temperature sensors - Install - Catalyst outlet temperature sen-
sor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Selective Catalytic Reduction (SCR) temperature sensors - Install - Diesel Oxidation Catalyst (DOC)
inlet temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Selective Catalytic Reduction (SCR) temperature sensors - Remove - Catalyst inlet temperature
sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Selective Catalytic Reduction (SCR) temperature sensors - Remove - Catalyst outlet temperature
sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Selective Catalytic Reduction (SCR) temperature sensors - Remove - Diesel Oxidation Catalyst
(DOC) inlet temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
51546954_EN 28/11/2018
55.4 [55.988] / 43
51546954_EN 28/11/2018
55.4 [55.988] / 44
Steering control system - 047

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
55.5 [55.047] / 1
Contents
TECHNICAL DATA
Wheel angle sensor

51546954_EN 28/11/2018
55.5 [55.047] / 2
Electrical systems - Steering control system
Wheel angle sensor - General specification

Sensor type Magnetic
Cable length 250 mm
Circuit type Normally open
Out (Contact) PNP (Positive-Negative-Positive contact)
Protection class IP 65
Supply voltage 9 V to 30 V DC
Output inductive load 800 mA
Peak inductive load 1000 mA
Steering sensor scheme
LEIL17TLH1004FB 1
1. BROWN 6. BROWN CABLE

2. BLACK 7. BLACK CABLE
3. BLUE 8. BLUE CABLE
4. OUTPUT 9. VIEW FROM V
5. POWER SUPPLY
51546954_EN 28/11/2018
55.5 [55.047] / 3
Index

Wheel angle sensor - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
55.5 [55.047] / 4
Warning indicators, alarms, and instruments - 408

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
55.6 [55.408] / 1
Contents
SERVICE
Warning indicators, alarms, and instruments

H1 - Calibration procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
55.6 [55.408] / 2
Electrical systems - Warning indicators, alarms, and instruments
Warning indicators, alarms, and instruments - H1 - Calibration

procedures
SAR-anti-tipping system calibration mode
NOTICE: the SAR Calibration should only be performed by
authorized technicians after technical instructions.
NOTICE: during the calibration, the safety functions of the
SAR can be disabled to allow the calibration. Pay extreme
caution in use of the machine to prevent accidents.
Scope
It is the calibration procedure for achieving the complete
vehicle longitudinal stability functionality. The first Cali-
bration procedure must be performed by CNH Industrial
factory and it is necessary whenever the load cell has
been changed, or once a year or when is necessary to
revalidate the calibration parameters for correct longi-
tudinal stability functionality.
Parameters definition
Nominal reach (d)

It is the distance between two vertical parallel planes;
one plane is tangent to the front of the outside diameter
of the front tyres. The other plane is tangent to the curve
described by (g) moving from height (H) to its lowest
position. Point (g) is the vertical projection of the centre
of gravity (G) onto the plane of the top surface of the
fork arm blades.
LEIL13TLH1690AA 1
Standard load center distance (D)

Distance (D) in mm from the center of gravity (G) of
the load measured horizontally to the front face of the
fork shanks and vertically to the upper face of the fork
blades.
NOTE: the distance D is equal to 500 mm (19.7 in)
51546954_EN 28/11/2018
55.6 [55.408] / 3
Preliminary
The calibration procedure consists on defining four dif-
ferent set points.
Each set point defines the beginning of a zone indicated

on the Longitudinal Load Moment Indicator (LLMI) for
anti-overload.
• Point #1) Green Zone: condition for which there is

max load on rear axle ( 0% Roll over risk)
• Point #2) Overload condition ( 100% Roll over risk)
• Point #3) Red Zone: hydraulic cut off condition (over-
load approaching, 80% Roll over risk)
LEIL17TLH1486AB 2
• Point #4) Amber Zone: warning zone ( 60% Roll over
risk)
The “roll over risk” is the risk percentage of the truck
overturning in the forward direction as a results of mo-
ment produced by the load.
51546954_EN 28/11/2018
55.6 [55.408] / 4
Machine configuration overview
0% ROLL OVER RISK

• No load on forks
• Boom to highest position
• Telescopic fully retracted
• Point which will correspond to 0% of roll over risk
(Point #1)
LEIL13TLH1692AA 3
100% ROLL OVER RISK

• Load= Q
• Reach(*) = d100%
• Telescope extension = A1 (**)
• Boom parallel to the ground
• Point which will correspond to 100% of roll over risk
(Point #2)
(*) reach for which the rear wheels lift up

(**) refer to figure 7 and figure 8
LEIL13TLH1693AA 4
80% ROLL OVER RISK

• Load= Q
• Reach = d80%
• Telescope extension = A2 (**)
• Rear wheels stable on the ground
• Point which will trigger the hydraulic stop request
(Point #3)
(**) refer to figure 7 and figure 8
LEIL13TLH1694AA 5
51546954_EN 28/11/2018
55.6 [55.408] / 5
60% ROLL OVER RISK

• Same load as previous point
• d60% = Telescopic retracted of 500 mm (19.7 in)
from d80% of the previous point
• Point which will correspond to entering the yellow
zone (Point #4)
LEIL13TLH1695AA 6
51546954_EN 28/11/2018
55.6 [55.408] / 6
LEIL15TLH0219FB 7
TH6.32, TH6.36, TH7.32, TH7.37 and TH7.42
LEIL15TLH0320FB 8
TH9.35
51546954_EN 28/11/2018
55.6 [55.408] / 7
Calibration procedure and cluster interface

1. All maneuvers during calibration procedure must
be performed with engine at low idle.
2. Press ENTER for each calibration point, only af-
ter all machine oscillations (during maneuvers) are
exhausted.
3. Start the procedure with the machine in 2WS steer-
ing configuration.
4. Ensure that the machine is on a perfectly horizon-
tal and flat ground and that the soil is smooth and
solid.
5. Before the calibration procedure, fix the load in
such a way that it is not necessary to translate the
vehicle to load the weight. During the calibration,
if the vehicle moves, the calibration will be aborted
and must be restarted again.
6. After the calibration procedure, turn off the ma-
chine and wait at least 30 seconds before the next
key ON.
7. The calibration procedure can be performed alter-
natively following two different approaches:
○ APPROACH A: this approach uses a pallet with
a definite weight of 3000 kg (6613.9 lb) and with
dimensions of 1 m * 1 m* 1 m
○ APPROACH B: this approach uses a bucket or
a pallet with a known weight so that the over-
all mass is between 2500 – 3000 kg (5511.6 –
6613.9 lb)
In any way the load will be fixed firmly to the at-
tachment and symmetric to the middle plane of the
machine.
51546954_EN 28/11/2018
55.6 [55.408] / 8
APPROACH A
Enter in Calibration Mode

1. The calibration procedure will be activated in the first
10 seconds since key ON.
The correct sequence to enter the calibration mode is
the following.
2. Perform the “short-cut”: press the HOME button and
the DOWN button simultaneously for 3 seconds after
the key ON.
The procedure will be visualized.
LEIL17TLH1186AA 9
3. If the operator misses the correct sequence, the proce-

dure will not be available.
If the buttons are pressed before the key ON, the pro-
cedure will not be available.
The procedure takes the central part of the display.
NOTE: DEF/ADBLUE® level, engine RPM and vehicle
speed information shall be visualized on the display.
NOTE: the calibration will not be available if the speed is
not 0 km/h.
4. Figure 10 shows the first page of the calibration proce-
dure.
LEIL13TLH1697AA 10
51546954_EN 28/11/2018
55.6 [55.408] / 9
First point calibration (0% ROLL OVER RISK)

5. The first screen will stay visualized for 2 seconds.
LEIL13TLH1697AA 11
6. The display will switch automatically to the first point

page.
LEIL13TLH1698AA 12
7. In case of error, the CALIBRATION FAIL screen will be

visualized.
LEIL13TLH1699AA 13
8. With no load on forks, move the boom to the highest

position and retract the telescope completely as indi-
cated in figure 14.
This point will correspond to 0% of roll over risk.
LEIL13TLH1692AA 14
51546954_EN 28/11/2018
55.6 [55.408] / 10
9. Once the boom is in the correct position, press the EN-

TER switch and the TEST box will be lighted.
The TEST box will be lighted for 1 second.
LEIL14TLH0010AA 15
10. If the UCM does not verify the position, the KO box
will be lighted as shown in figure 16.
The KO box will be lighted for 2 seconds.
11. After the expiration of the 2 seconds KO box, a CALI-

BRATION FAIL screen will be visualized.
The CALIBRATION FAIL screen will stay visualized
until the operator does a key OFF.
LEIL14TLH0011AA 16
12. If the UCM verifies the position, the OK box will be

lighted as in figure 17.
The OK box will be lighted for 2 seconds.
13. After the expiration of this time, the display will skip to
the second page.
LEIL14TLH0012AA 17
Second point calibration (100% ROLL OVER RISK)

14. The second point page will be the one shown in figure
18 .
LEIL14TLH0013AA 18
51546954_EN 28/11/2018
55.6 [55.408] / 11
15. With load on forks ((load = Q as defined in the para-

graph “Calibration procedure and cluster interface”,
“APPROACH A” in the list item 7) and the boom par-
allel to the ground, extend the telescope and keep the
load close to the ground, until the machine is balanced
about the front axle with the rear wheels off the ground
• Load= Q
• Reach (*) = d100%
• Telescope extension = A1
LEIL13TLH1693AA 19
(*) reach for which rear wheels lift up
16. Once the boom is in the correct position, press Enter
and the TEST box will be lighted.
LEIL14TLH0010AA 20
will be lighted.
LEIL14TLH0011AA 21

lighted.
the third page.
LEIL14TLH0012AA 22
51546954_EN 28/11/2018
55.6 [55.408] / 12
Third point calibration (80% ROLL OVER RISK)

21. The third point page will be the one shown in figure
23.
LEIL15TLH0322AA 23
22. With load on forks (load = Q as defined in the para-

“APPROACH A” in the list item 7) and the boom paral-
lel to the ground, retract the telescope from the previ-
ous position in order to obtain a Reach = d80% (equiv-
alent telescope extension = A2) (**). This point corre-
sponds to the rear wheels stable on the ground.
• Load= Q
• Reach = d80% (Boom extension = A2) (**)
(**) for each machine model, refer to the “APPROACH

LEIL13TLH1694AA 24
A - Calibration table”.
23. Once the boom in the correct position, press Enter and
the TEST box will be lighted.
LEIL14TLH0010AA 25
will be lighted.
LEIL14TLH0011AA 26
51546954_EN 28/11/2018
55.6 [55.408] / 13

lighted for 2 seconds.
the fourth page.
LEIL14TLH0012AA 27
51546954_EN 28/11/2018
55.6 [55.408] / 14
Fourth point calibration (60% ROLL OVER RISK)

28. The fourth point page will be the one shown in figure
28.
LEIL15TLH0323AA 28
29. With load on forks (load = Q as defined in the para-

“APPROACH A” in the list item 7) and the boom par-
allel to the ground, retract the telescope of 500 mm
(19.7 in) from the previous position. This point corre-
sponds to entering the yellow zone.
• Same load as the previous point.
• Telescopic retracted of 500 mm (19.7 in) from d80%
of the previous point.
LEIL13TLH1695AA 29

and the TEST box will be lighted for 1 second.
LEIL14TLH0010AA 30
will be lighted.
LEIL14TLH0011AA 31
51546954_EN 28/11/2018
55.6 [55.408] / 15

lighted.
LEIL14TLH0012AA 32
the CALIBRATION OK page, as shown in figure 33.
35. This screen will stay visualized until the key OFF.
36. Move the key in the OFF position in order to save
the new parameters and to close the calibration pro-
cedure (wait at least 30 seconds before the next key
ON).
LEIL15TLH0321AA 33
51546954_EN 28/11/2018
55.6 [55.408] / 16
APPROACH B
A1 and A2 calculation
NOTE: prior to starting the APPROACH B calibration procedure, calculate A1 and A2. Then start the calibration
procedure. Follow this procedure as guideline to calculate A1 and A2.
1. Once the 2500 – 3000 kg (5511.6 – 6613.9 lb) weight is
on the bucket or pallet, lift the weight until the telescopic
boom is parallel with the ground.
2. Extend the telescopic boom to the point at which the
rear wheels of the machine lift off the ground.
3. Stop extension of the telescopic boom.
4. Lower the weight to the ground. Measure the distance
A1 (refer to figure 7 or figure 8).
5. On the proper calibration chart, enter measurement A1
onto the “Telescopic extension” axis.
SBAG16187BAS24 34
NOTE: Graph figure 34 is for example only. Choose the correct model specific calibration chart in the “APPROACH
B - Calibration charts” section.
6. Draw a vertical line from the point A1 on the Telescopic
extension’ axis, until the vertical line intersects the TT
curve (point (1)).
NOTE: the TT curve represents the tipping point of the ve-
hicle.
7. Draw a horizontal line to the left, from the intersection
on the TT curve, until the horizontal line intersects the
CC curve (point (2)).
NOTE: the CC curve represents the hydraulic cut-off’ point
of the vehicle.
51546954_EN 28/11/2018
55.6 [55.408] / 17
8. Draw a vertical line from the intersection of the CC

curve down to the ‘Telescopic extension’ axis. This
telescopic extension value is the A2 telescopic boom
extension distance.
NOTE: the A2 telescopic boom extension distance repre-
sents the “Point #3 Red Zone”: hydraulic cut off condition
(overload approaching, 80% Roll over risk).
9. Remove the weight from the bucket or pallet. Carry on
with the following calibration procedure.
Enter in Calibration Mode

1. The calibration procedure will be activated in the first 5
seconds since key ON.
The correct sequence to enter the calibration mode is
the following.
2. Press the HOME button and the DOWN button simul-
taneously for 3 seconds within 5 seconds after the key
ON.
The procedure will be visualized.
LEIL17TLH1186AA 35
3. If the operator misses the correct sequence, the proce-

dure will not be available.
The procedure takes the central part of the display.
4. Figure 36 shows the first page of the calibration proce-
dure.
NOTE: the calibration will not be available if the speed is
not 0 km/h.
LEIL13TLH1697AA 36
51546954_EN 28/11/2018
55.6 [55.408] / 18
First point calibration (0% ROLL OVER RISK)

5. The first screen will stay visualized for 2 seconds.
LEIL13TLH1697AA 37
6. The display will switch automatically to the first point

page.
LEIL13TLH1698AA 38
7. In case of error, the CALIBRATION FAIL screen will be

visualized.
LEIL13TLH1699AA 39
8. With no load on forks, move the boom to highest po-

sition and the telescope completely retracted as indi-
cated in figure 40.
This point will correspond to 0% of roll over risk.
LEIL13TLH1692AA 40
51546954_EN 28/11/2018
55.6 [55.408] / 19
9. Once the boom is in the correct position, press the EN-

TER switch and the TEST box will be lighted.
LEIL14TLH0010AA 41
will be lighted as shown in figure 42. The KO box will
be lighted for 2 seconds.
LEIL14TLH0011AA 42

the second page.
LEIL14TLH0012AA 43
Second point calibration (100% ROLL OVER RISK)

14. The second point page will be the one shown in figure
44.
LEIL14TLH0013AA 44
51546954_EN 28/11/2018
55.6 [55.408] / 20
15. With load on forks/bucket (load = Q as defined in the

paragraph “Calibration procedure and cluster inter-
face”, “APPROACH B” in the list item 7) and the boom
parallel to the ground, extend the telescope and keep
the load close to the ground, until the machine is bal-
anced about the front axle with the rear wheels off the
ground.
• Load= Q
• Reach (*) = d100%
• Telescope extension = A1
LEIL13TLH1693AA 45
(*) reach for which the rear wheels lift up
16. Once the boom is in the correct position, press the
ENTER switch and the TEST box will be lighted.
LEIL14TLH0010AA 46
will be lighted as shown in figure 47. The KO box will
be lighted for 2 seconds.
LEIL14TLH0011AA 47

the second page.
21. Lower the load to the ground and measure the dis-
tance A1 equivalent to the telescope extension as in-
dicated in figure 7 and figure 8.
LEIL14TLH0012AA 48
51546954_EN 28/11/2018
55.6 [55.408] / 21
Third point calibration (80% ROLL OVER RISK)

22. The third point page will be the one shown in figure
49.
LEIL15TLH0322AA 49
23. Refer to the correct load chart for the machine (section
“APPROACH B - Calibration charts”) and read up from
the extension A1 obtained at the step 21 (example line
A1) to the tipping curve TT.
24. Read horizontally (example line Y) to the cutoff curve
CC (maximum working limit).
25. Read down to the horizontal axis to get the dimension
for the boom extension A2 (cutoff condition).
26. Draw a mark on the boom at the dimension obtained
above A2, then raise and retract the boom with the
same load (Q) to the mark drawn on the sliding sec-
tion.
NOTE: to calculate A1 and A2 (steps from 23 to 26), follow
the procedure described in the section “A1 and A2 calcu-
lation”.
• Load= Q
• Reach = d80% (Boom extension = A2)
LEIL13TLH1694AA 50

and the TEST box will be lighted.
LEIL14TLH0010AA 51
51546954_EN 28/11/2018
55.6 [55.408] / 22
will be lighted.
LEIL14TLH0011AA 52

lighted for 2 seconds.
the fourth page.
LEIL14TLH0012AA 53
Fourth point calibration (60% ROLL OVER RISK)

32. The fourth point page will be the one shown in figure
54.
LEIL15TLH0323AA 54
33. With the same load on forks (Q), boom parallel to

the ground, retract the telescope of 500 mm (19.7 in)
from the previous position. This point corresponds to
the enter the yellow zone.
• Same load as the previous point.
• Telescopic retracted of 500 mm (19.7 in) from d80%
of the previous point.
LEIL13TLH1695AA 55
51546954_EN 28/11/2018
55.6 [55.408] / 23

and the TEST box will be lighted for 1 second.
LEIL14TLH0010AA 56
will be lighted.
LEIL14TLH0011AA 57

lighted.
LEIL14TLH0012AA 58
the CALIBRATION OK page, as shown in figure 59.
39. This screen will stay visualized until the key OFF.
40. Move the key in the OFF position in order to save
the new parameters and to close the calibration pro-
cedure (wait at least 30 seconds before the next key
ON).
LEIL15TLH0321AA 59
51546954_EN 28/11/2018
55.6 [55.408] / 24
Verification procedure
With load on forks (load = Q) and the boom parallel to
the ground, extend the telescope up to reach the hy-
draulic cut-off. Perform the operation with the engine at
low idle.
Compare the current reach or equivalent telescope ex-
tension (A2) distances with the calibration values used
in the steps above and coming out from the “Table 1
- APPROACH A calibration table” or from the section
“APPROACH B - Calibration charts” depending on the
approach used for the calibration.
Verify that the deviation between the current value and
the calibration one is in the ± 200 mm (7.9 in) range.
51546954_EN 28/11/2018
55.6 [55.408] / 25
APPROACH A - Calibration table

Reach and telescope extension values for Point #3
80% ROLL OVER RISK
Load Telescope
CNH and Manitou carriers Model Reach
Q Extension
d80%
A2 (*)
173 cm 71 cm
TH6.32
749009111 CNH mechanical style carrier (68.1 in) (28.0 in)
406002011 CNH mechanical style carrier 208 cm 106 cm
TH6.36
749046091 Manitou mechanical carrier (81.9 in) (41.7 in)
406003011 Manitou mechanical carrier 203 cm 76 cm
TH7.32
749124101 CNH hydraulic style carrier 3000 kg (79.9 in) (29.9 in)
749124111 CNH hydraulic style carrier (6613.9 lb) 217 cm 90 cm
406004011 CNH hydraulic style carrier TH7.37
(85.4 in) (35.4 in)
749148111 Hydraulic Manitou carrier 242 cm 115 cm
749148121 Hydraulic Manitou carrier TH7.42
(95.3 in) (45.3 in)
406005011 Hydraulic Manitou carrier 247 cm 49 cm
TH9.35
(97.2 in) (19.3 in) (**)
80% ROLL OVER RISK

Load Telescope
JCB and Matbro carriers Model Reach
Q Extension
d80%
A2 (*)
158 cm 71 cm
TH6.32
(62.2 in) (28.0 in)
192 cm 106 cm
TH6.36
749483001 JCB carrier with hydraulic lock (75.6 in) (41.7 in)
749483011 JCB carrier with hydraulic lock 196 cm 84 cm
TH7.32
406006001 JCB carrier with hydraulic lock 3000 kg (77.2 in) (33.1 in)
749485001 Matbro carrier with hydraulic lock (6613.9 lb) 206 cm 94 cm
749485011 Matbro carrier with hydraulic lock TH7.37
(81.1 in) (37 in)
406007001 Matbro carrier with hydraulic lock 228 cm 115 cm
TH7.42
(89.8 in) (45.3 in)
242 cm 53 cm
TH9.35
(95.3 in) (20.9 in) (**)
(*) refer to figure 7 and figure 8 for distance measure-

ment
(**) telescope cylinder displacement (double for arm)
51546954_EN 28/11/2018
55.6 [55.408] / 26
APPROACH B - Calibration charts
LEIL18TLH0959HA 60
51546954_EN 28/11/2018
55.6 [55.408] / 27
LEIL18TLH0965HA 61
51546954_EN 28/11/2018
55.6 [55.408] / 28
LEIL18TLH0958HA 62
51546954_EN 28/11/2018
55.6 [55.408] / 29
LEIL18TLH0964HA 63
51546954_EN 28/11/2018
55.6 [55.408] / 30
LEIL18TLH0957HA 64
51546954_EN 28/11/2018
55.6 [55.408] / 31
LEIL18TLH0963HA 65
51546954_EN 28/11/2018
55.6 [55.408] / 32
LEIL18TLH0956HA 66
51546954_EN 28/11/2018
55.6 [55.408] / 33
LEIL18TLH0962HA 67
51546954_EN 28/11/2018
55.6 [55.408] / 34
LEIL18TLH0955HA 68
51546954_EN 28/11/2018
55.6 [55.408] / 35
LEIL18TLH0961HA 69
51546954_EN 28/11/2018
55.6 [55.408] / 36
LEIL18TLH0960HA 70
51546954_EN 28/11/2018
55.6 [55.408] / 37
LEIL18TLH0966HA 71
51546954_EN 28/11/2018
55.6 [55.408] / 38
Index

Warning indicators, alarms, and instruments - H1 - Calibration procedures . . . . . . . . . . . . . . . . . . . . . 3
51546954_EN 28/11/2018
55.6 [55.408] / 39
51546954_EN 28/11/2018
55.6 [55.408] / 40
FAULT CODES - DTC

-]
-]
-]
-]
-]
51546954_EN 28/11/2018
55.7 [55.DTC] / 1
Contents
FAULT CODES - DTC
DIAGNOSTIC
177-0 - Side Drive Transmission - Open circuit on transmission oil temperature signal [TCU] (*) . . . . . 19
177-0 - Side Drive Transmission - Open circuit on transmission oil temperature signal [TCU] (*) . . . . . 21
177-1 - Side Drive Transmission - Short circuit on transmission oil temperature signal [TCU] (*) . . . . . 23
177-1 - Side Drive Transmission - Short circuit on transmission oil temperature signal [TCU] (*) . . . . . 25
4371 - (DTC 1113) - Engine coolant temperature sensor voltage is higher than expected [ECU] . . . . . . 27
4421 - (DTC 1145) - Fuel pressure relief valve reached maximum allowed opening count [ECU]. . . . . . 29
4445 - (DTC 115D) - ECU temperature sensor 1 is too high [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4449 - (DTC 1161) - Battery voltage is higher than expected [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4506 - (DTC 119A) - DEF/AdBlue tank level sensor voltage too high [ECU] . . . . . . . . . . . . . . . . . . . . . . . . 32
4558 - (DTC 11CE) - Upstream NOx sensor self-diagnosis result is higher than the limit [ECU] . . . . . . . 34
4579 - (DTC 11E3) - Oil temperature sensor voltage is higher than expected [ECU]. . . . . . . . . . . . . . . . . 35
4645 - (DTC 1225) - Rail pressure sensor value is above maximum offset [ECU] . . . . . . . . . . . . . . . . . . . 37
4701 - (DTC 125D) - ECU temperature sensor 2 is too high [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4920 - (DTC 1338) - Over boost failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4961 - (DTC 1361) - Battery voltage is higher than expected [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4980 - (DTC 1374) - Intake manifold temperature sensor voltage is higher than expected [ECU] . . . . . 43
5060 - (DTC 13C4) - ECU internal failure - Ambient pressure sensor voltage is higher than expected
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5111-9 - ECM Not Detected on CANbus –or– The engine dataset registration information was not available
from the engine within the time required [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5111-19 - Invalid ECM Checksum (The engine dataset installed does not match the dataset registered for
this machine. Register the new dataset if the dataset has just been updated) [ECU] . . . . . . . . . . . . . . . . 47
5146 - (DTC 141A) - Downstream SCR catalyst temperature is too high [ECU]. . . . . . . . . . . . . . . . . . . . . 48
5157 - (DTC 1425) - Fuel rail pressure sensor voltage is higher than expected [ECU] . . . . . . . . . . . . . . . 50
5176 - (DTC 1438) - Under boost failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5198 - (DTC 144E) - DEF/AdBlue quality sensor internal failure (Concentration value is higher than ex-
pected) [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5207 - (DTC 13A3) - Crankcase pressure sensor voltage is higher than expected [ECU] . . . . . . . . . . . . 55
5477 - (DTC 1565) - Fuel rail pressure has exceeded maximum negative deviation limits [ECU]. . . . . . 57
5546 - (DTC 15AA) - DEF/AdBlue temperature sensor voltage is higher than expected [ECU]. . . . . . . . 58
5603 - (DTC 15E3) - Crankcase pressure too high [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
51546954_EN 28/11/2018
55.7 [55.DTC] / 2
5605 - (DTC 15E5) - Prefilter fuel pressure sensor voltage is higher than expected [ECU] . . . . . . . . . . . 61
5658 - (DTC 161A) - Downstream SCR catalyst temperature sensor voltage is higher than expected
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5686 - (DTC 1636) - Number of desired injections exceeds threshold [ECU] . . . . . . . . . . . . . . . . . . . . . . . 65
5725 - (DTC 165D) - ECU temperature sensor voltage is higher than expected [ECU] . . . . . . . . . . . . . . 66
5809 - (DTC 16B1) - Signal Range Check High for Acceleration Pedal Position Device Driver Sensor 1
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5861 - (DTC 16E5) - Prefilter fuel pressure sensor voltage is lower than expected [ECU] . . . . . . . . . . . . 68
5957 - (DTC 1745) - Fuel pressure relief valve has reached maximum allowed open time [ECU] . . . . . 70
5976 - (DTC 1758) - Exhaust gas pressure sensor voltage is higher than expected [ECU] . . . . . . . . . . . 72
6058 - (DTC 17AA) - DEF/AdBlue tank temperature sensor plausibility max threshold [ECU]. . . . . . . . . 74
6170 - (DTC 181A) - Upstream SCR catalyst temperature too high [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . 76
6218 - (DTC 184A) - Monitoring of over pressure [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6245 - (DTC 1865) - Fuel rail pressure has exceeded maximum limit [ECU] . . . . . . . . . . . . . . . . . . . . . . . 80
6297 - (DTC 1899) - Upstream oxidation catalyst temperature sensor voltage is higher than expected
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
6355 - (DTC 18D3) - Oil pressure sensor voltage is higher than expected [ECU] . . . . . . . . . . . . . . . . . . . 84
6366 - (DTC 18DE) - NH3 sensor short in heater circuit causing overheating [ECU] . . . . . . . . . . . . . . . . 86
6490 - (DTC 195A) - DEF/AdBlue supply module pump motor pressure sensor voltage is higher than ex-
pected [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
6596 - (DTC 19C4) - Ambient temperature sensor voltage is higher than expected [ECU] . . . . . . . . . . . 90
6677 - (DTC 1A15) - Fuel temperature is too high [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6682 - (DTC 1A1A) - Upstream SCR catalyst temperature sensor voltage is higher than expected [ECU]94
6707 - (DTC 1A33) - Fan speed above maximum threshold [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
6730 - (DTC 1A4A) - DEF/AdBlue over pressure failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
6734 - (DTC 1A4E) - DEF/AdBlue quality sensor internal failure (Temperature sensor value is higher than
expected) [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6990 - (DTC 1B4E) - DEF/AdBlue quality sensor internal failure (Temperature sensor value is lower than
expected) [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
7123 - (DTC 1BD3) - Oil temperature too high [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
7189 - (DTC 1C15) - Fuel temperature sensor voltage is higher than expected [ECU] . . . . . . . . . . . . . . 103
7252 - (DTC 1C54) - Intake air humidity sensor voltage is higher than expected for too long [ECU] . . 105
7358 - (DTC 1CBE) - Downstream NOx sensor self-diagnosis result is higher than the limit [ECU] . . . 107
7524 - (DTC 1D64) - Intake manifold pressure sensor voltage is higher than expected [ECU] . . . . . . . 108
7557 - (DTC 1D85) - Maximum rail pressure exceeded [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
8723 - (DTC 2213) - Engine coolant temperature sensor voltage is lower than expected [ECU]. . . . . . 111
8801 - (DTC 2261) - Battery voltage is lower than expected [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
8805 - (DTC 2265) - Fuel rail pressure has exceeded maximum positive deviation limits [ECU] . . . . . 115
8858 - (DTC 229A) - DEF/AdBlue tank level sensor voltage too low [ECU] . . . . . . . . . . . . . . . . . . . . . . . 116
8867 - (DTC 22A3) - Crankcase pressure too low [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
8910 - (DTC 22CE) - Upstream NOx sensor self-diagnosis result is lower than the limit [ECU] . . . . . . 119
8931 - (DTC 22E3) - Oil temperature sensor voltage is lower than expected [ECU] . . . . . . . . . . . . . . . . 120
8997 - (DTC 2325) - Rail pressure sensor value is below minimum offset [ECU]. . . . . . . . . . . . . . . . . . . 122
9053 - (DTC 235D) - ECU temperature sensor 1 is too low [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
51546954_EN 28/11/2018
55.7 [55.DTC] / 3
9309 - (DTC 245D) - ECU temperature sensor 2 is too low [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
9313 - (DTC 2461) - Battery voltage is lower than expected [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
9332 - (DTC 2474) - Intake manifold temperature sensor voltage is lower than expected [ECU] . . . . . 128
9379 - (DTC 24A3) - Crankcase pressure sensor voltage is lower than expected [ECU] . . . . . . . . . . . . 130
9412 - (DTC 24C4) - ECU internal failure - Ambient pressure sensor voltage is lower than expected
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
9498 - (DTC 251A) - Downstream SCR catalyst temperature is too low [ECU] . . . . . . . . . . . . . . . . . . . . 133
9509 - (DTC 2525) - Fuel rail pressure sensor voltage is lower than expected [ECU]. . . . . . . . . . . . . . . 135
9550 - (DTC 254E) - DEF/AdBlue quality sensor internal failure (Concentration value is lower than ex-
pected) [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
9582 - (DTC 256E) - Upstream NOx sensor internal failure (Heater Short Circuit Error) [ECU]. . . . . . . 138
9614 - (DTC 258E) - Upstream NOx sensor internal failure (Short Circuit Error) [ECU] . . . . . . . . . . . . . 140
9898 - (DTC 26AA) - DEF/AdBlue temperature sensor voltage is lower than expected [ECU] . . . . . . . 142
9939 - (DTC 26D3) - Oil Pressure Too Low [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
10010 - (DTC 271A) - Downstream SCR catalyst temperature sensor voltage is lower than expected
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
10077 - (DTC 275D) - ECU temperature sensor voltage is lower than expected [ECU] . . . . . . . . . . . . . 147
10085 - (DTC 2765) - Fuel rail pressure has dropped below the minimum limit [ECU] . . . . . . . . . . . . . . 148
10328 - (DTC 2858) - Exhaust gas pressure sensor voltage is lower than expected [ECU]. . . . . . . . . . 149
10410 - (DTC 28AA) - DEF/AdBlue tank temperature sensor plausibility min threshold [ECU] . . . . . . . 151
10417 - (DTC 28B1) - Signal range check low for acceleration pedal position device driver sensor 1
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
10522 - (DTC 291A) - Upstream SCR catalyst temperature too low [ECU] . . . . . . . . . . . . . . . . . . . . . . . . 154
10570 - (DTC 294A) - DEF/AdBlue under pressure failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
10649 - (DTC 2999) - Upstream oxidation catalyst temperature sensor voltage is lower than expected
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
10707 - (DTC 29D3) - Oil pressure sensor voltage is lower than expected [ECU] . . . . . . . . . . . . . . . . . . 161
10842 - (DTC 2A5A) - DEF/AdBlue supply module pump motor pressure sensor voltage is lower than
expected [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10948 - (DTC 2AC4) - Ambient temperature sensor voltage is lower than expected [ECU] . . . . . . . . . . 165
11034 - (DTC 2B1A) - Upstream SCR catalyst temperature sensor voltage is lower than expected
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
11059 - (DTC 2B33) - Fan speed below minimum threshold [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
11062 - (DTC 2B36) - The minimum rail pressure value necessary to allow fuel injection has not been
reached [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
11475 - (DTC 2CD3) - Oil temperature too low [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
11541 - (DTC 2D15) - Fuel temperature sensor voltage is lower than expected [ECU]. . . . . . . . . . . . . . 173
11604 - (DTC 2D54) - Intake air humidity sensor voltage is lower than expected [ECU]. . . . . . . . . . . . . 175
11667 - (DTC 2D93) - Secondary cooling system pressure is too low [ECU] . . . . . . . . . . . . . . . . . . . . . . 177
11710 - (DTC 2DBE) - Downstream NOx sensor self-diagnosis result is lower than the limit [ECU]. . . 179
11738 - (DTC 2DDA) - SCR catalyst efficiency lower than first NOx production threshold level [ECU] 180
11876 - (DTC 2E64) - Intake manifold pressure sensor voltage is lower than expected [ECU] . . . . . . . 184
12090 - (DTC 2F3A) - DEF/AdBlue tank temperature sensor plausibility failure [ECU]. . . . . . . . . . . . . . 186
12700 - (DTC 319C) - Exhaust flap sticking or internal failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
12702 - (DTC 319E) - Downstream NOx sensor values are not plausible [ECU] . . . . . . . . . . . . . . . . . . . 189
51546954_EN 28/11/2018
55.7 [55.DTC] / 4
127-1 - Side Drive Transmission - Kprop pressure fail [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
127-5 - Side Drive Transmission - K pressure sensor is disconnected or faulty [TCU] (*) . . . . . . . . . . . 198
127-5 - Side Drive Transmission - K pressure sensor is disconnected or faulty [TCU] (*) . . . . . . . . . . . 200
127-7 - Side Drive Transmission - Warning for freezed transmission oil due to extreme cold conditions
[TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
127-7 - Side Drive Transmission - Warning for freezed transmission oil due to extreme cold conditions
[TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
12890 - (DTC 325A)-DEF/AdBlue supply module pump temperature is too low to activate pump . . . . 206
12956 - (DTC 329C) - Exhaust flap actuator supply voltage out of range [ECU] . . . . . . . . . . . . . . . . . . . 207
12990 - (DTC 32BE) - Upstream NOx sensor lambda signal deviation - NOx sensor possible removal
detected [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
13074 - (DTC 3312) - Compared camshaft and crankshaft speed sensor values are not plausible [ECU]210
13130 - (DTC 334A) - DEF/AdBlue pressure stabilization failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . 211
13146 - (DTC 335A) - DEF/AdBlue supply module pump motor severe speed deviation [ECU] . . . . . . 213
13386 - (DTC 344A) - DEF/AdBlue dosing system backflow line pressure too high plausibility failure
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
13612 - (DTC 352C) - Upstream oxidation catalyst temperature sensor comparison to a calculated tem-
perature value failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
13642 - (DTC 354A) - DEF/AdBlue general pressure check failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . 218
13868 - (DTC 362C) - Upstream SCR temperature sensor comparison to a calculated temperature value
failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
14124 - (DTC 372C) - Downstream SCR temperature sensor comparison to a calculated temperature
value failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
14154 - (DTC 374A) - DEF/AdBlue pressure did not drop when system was evacuated [ECU] . . . . . . 224
14164 - (DTC 3754) - Intake air humidity sensor value is not plausible [ECU] . . . . . . . . . . . . . . . . . . . . . 226
14202 - (DTC 377A) - DEF/AdBlue dosing valve is blocked [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
14259 - (DTC 37B3) - Crankcase pressure has exceeded tolerance limit [ECU] . . . . . . . . . . . . . . . . . . . 229
14318 - (DTC 37EE) - NH3 sensor heater performance failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
14359 - (DTC 38CB) - NH3 sensor signal is not changing [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
14574 - (DTC 38EE) - NH3 sensor signal out of range failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
14741 - (DTC 3995) - Monitoring for pressure loss in the high pressure accumulator (rail test) [ECU] 234
15025 - (DTC 3AB1) - Diagnostic fault check of synchronization between the accelerator pedal poten-
tiometer and Low idle switch [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
15205 - (DTC 3B65) - High pressure pump fuel delivery quantity in over run exceeds a maximum Threshold
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
15461 - (DTC 3C65) - High pressure pump fuel delivery quantity at low idle is too high [ECU] . . . . . . . 238
15534 - (DTC 3CAE) - Downstream NOx sensor lambda signal deviation - NOx sensor possible removal
detected [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
15644 - (DTC 3D1C) - DOC upstream temperature sensor signal drift at cold start [ECU]. . . . . . . . . . . 241
15802 - (DTC 3DBA) - DEF/AdBlue pressure line heater failure and DEF/AdBlue tank temperature is too
low [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
158-0 - Side Drive Transmission - Power supply overvoltage [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . 244
51546954_EN 28/11/2018
55.7 [55.DTC] / 5
158-0 - Side Drive Transmission - Power supply overvoltage [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . 246
158-1 - Side Drive Transmission - Power supply undervoltage [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . 248
158-1 - Side Drive Transmission - Power supply undervoltage [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . 251
15900 - (DTC 3E1C) - SCR upstream temperature sensor signal drift at cold start [ECU] . . . . . . . . . . . 254
16156 - (DTC 3F1C) - SCR downstream temperature sensor signal drift at cold start [ECU] . . . . . . . . 256
161-8 - Side Drive Transmission - Transmission Input Speed signal fail [TCU] (*) . . . . . . . . . . . . . . . . . 258
161-8 - Side Drive Transmission - Transmission Input Speed signal fail [TCU] (*) . . . . . . . . . . . . . . . . . 262
161-15 - Side Drive Transmission - Shuttling carousel fail [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
161-15 - Side Drive Transmission - Shuttling carousel fail [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
177-10 - Side Drive Transmission - Erratic transmission oil temperature signal [TCU] (*) . . . . . . . . . . . 267
177-10 - Side Drive Transmission - Erratic transmission oil temperature signal [TCU] (*) . . . . . . . . . . . 269
177-15 - Side Drive Transmission - Transmission oil overtemperature [TCU] (*) . . . . . . . . . . . . . . . . . . . 271
177-15 - Side Drive Transmission - Transmission oil overtemperature [TCU] (*) . . . . . . . . . . . . . . . . . . . 272
177-17 - Side Drive Transmission - Transmission oil undertemperature [TCU] (*) . . . . . . . . . . . . . . . . . 273
177-17 - Side Drive Transmission - Transmission oil undertemperature [TCU] (*) . . . . . . . . . . . . . . . . . 275
16350 - (DTC 3FDE) - Downstream NOx sensor signal and NH3 sensor signal plausibility check failure
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
16558 - (DTC 4112) - Camshaft speed sensor pattern is not plausible [ECU]. . . . . . . . . . . . . . . . . . . . . . 277
16677 - (DTC 4125) - Rail pressure sensor value is intermittent [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
16725 - (DTC 4155) - Fuel metering unit intermittent electrical connection failure [ECU] . . . . . . . . . . . . 281
16914 - (DTC 4212) - Camshaft speed sensor values are not plausible [ECU] . . . . . . . . . . . . . . . . . . . . 283
17258 - (DTC 436A) - DEF/AdBlue supply module temperature not available [ECU] . . . . . . . . . . . . . . . 285
17308 - (DTC 439C) - Exhaust flap increased friction or high mechanical load or flap sticking [ECU] . 287
17358 - (DTC 43CE) - Downstream NOx sensor signal is stuck at a constant value [ECU] . . . . . . . . . . 289
17426 - (DTC 4412) - Crankshaft speed sensor pattern is not plausible [ECU] . . . . . . . . . . . . . . . . . . . . 291
17429 - (DTC 4415) - Water in fuel detected or water in fuel circuit failure [ECU] . . . . . . . . . . . . . . . . . . 293
17509 - (DTC 4465) - Fuel pump pressure has exceeded desired pressure limits [ECU]. . . . . . . . . . . . 295
17682 - (DTC 4512) - Crankshaft speed sensor values are not plausible [ECU] . . . . . . . . . . . . . . . . . . . 296
17889 - (DTC 45E1) - Vehicle speed CAN message not received [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . 298
17998 - (DTC 464E) - DEF/AdBlue quality sensor internal failure (Internal fault) [ECU] . . . . . . . . . . . . . 299
18042 - (DTC 467A) - DEF/AdBlue dosing valve actuator short circuit in high side failure [ECU] . . . . . 300
18076 - (DTC 469C) - Exhaust flap stuck during power up test [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
18138 - (DTC 478E) - Downstream NOx sensor supply voltage is out of range [ECU] . . . . . . . . . . . . . . 304
18273 - (DTC 4761) - Engine cranked for too long or key switch failure [ECU] . . . . . . . . . . . . . . . . . . . . 306
18739 - (DTC 4933) - Fan speed signal could not be measured for a period [ECU] . . . . . . . . . . . . . . . . 308
18883 - (DTC 49C3) - Crankcase pressure too high for too long [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . . . 310
19086 - (DTC 4A8E) - Upstream NOx sensor supply voltage is out of range [ECU] . . . . . . . . . . . . . . . . 311
190-0 - Side Drive Transmission - Engine speed does not follow derating command [TCU] (*) . . . . . . 313
190-0 - Side Drive Transmission - Engine speed does not follow derating command [TCU] (*) . . . . . . 316
190-1 - Side Drive Transmission - Engine speed signal not consistent with main ring pressure [TCU] (*)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
51546954_EN 28/11/2018
55.7 [55.DTC] / 6
190-1 - Side Drive Transmission - Engine speed signal not consistent with main ring pressure [TCU] (*)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
190-19 - Side Drive Transmission - Timeout on EEC1 message reception [TCU] (*) . . . . . . . . . . . . . . . 321
190-19 - Side Drive Transmission - Timeout on EEC1 message reception [TCU] (*) . . . . . . . . . . . . . . . 324
19139 - (DTC 4AC3) - Crankcase pressure too high and oil pressure too low - Fuel in oil suspected
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
191-8 - Side Drive Transmission - Transmission Output Speed signal fail [TCU] (*) . . . . . . . . . . . . . . . . 328
191-8 - Side Drive Transmission - Transmission Output Speed signal fail [TCU] (*) . . . . . . . . . . . . . . . . 331
191-10 - Side Drive Transmission - Transmission output shaft speed signal loss [TCU] (*) . . . . . . . . . 334
191-10 - Side Drive Transmission - Transmission output shaft speed signal loss [TCU] (*) . . . . . . . . . 337
247-0 - Longitudinal Load Moment Control (LLMC) Module: engine hours exceeded [UCM] . . . . . . . . 340
524-2 - Gear selection error [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
525-19 - Side Drive Transmission - Timeout on UCM2TCU message reception [TCU] (*) . . . . . . . . . . 343
525-19 - Side Drive Transmission - Timeout on UCM2TCU message reception [TCU] (*) . . . . . . . . . . 346
526-7 - Side Drive Transmission - Wrong transmission ratio [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
526-7 - Side Drive Transmission - Wrong transmission ratio [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
19332 - (DTC 4B84) - Air filter clog or circuit failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
19338 - (DTC 4B8A) - DEF/AdBlue system unable to build sufficient pressure for dosing [ECU] . . . . . 361
19402 - (DTC 4BCA) - DEF/AdBlue concentration is out of range [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . 364
19534 - (DTC 4C4E) - DEF/AdBlue quality sensor internal failure (Temperature sensor failure) [ECU] 366
19588 - (DTC 4C84) - Air filter clog or circuit failure present for a long time [ECU] . . . . . . . . . . . . . . . . . 367
19658 - (DTC 4CCA) - DEF/AdBlue quality sensor detects diesel fuel in DEF/AdBlue tank [ECU]. . . . 369
19678 - (DTC 4CDE) - NH3 sensor heater control failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
19914 - (DTC 4DCA) - DEF/AdBlue quality sensor temperature failure (Different from DEF/AdBlue level
temperature) [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
19934 - (DTC 4DDE) - NH3 sensor power supply failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
20190 - (DTC 4EDE) - NH3 sensor controller failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
20245 - (DTC 4F15) - Water in fuel sensor or sensor circuit failure [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . 376
20526 - (DTC 515A) - DEF/AdBlue supply module pump motor open load failure [ECU] . . . . . . . . . . . . 378
20849 - (DTC 5171) - After run relay high side driver circuit open failure [ECU]. . . . . . . . . . . . . . . . . . . . 380
20917 - (DTC 51B5) - Fuel filter heater actuator has an open load error [ECU] . . . . . . . . . . . . . . . . . . . . 382
21077 - (DTC 5255) - Fuel metering unit has an open load error [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . 384
21270 - (DTC 5316) - Open load error of an cylinder 1 (Firing order) [ECU] . . . . . . . . . . . . . . . . . . . . . . . 386
21811 - (DTC 5533) - Fan clutch solenoid open load failure [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
22036 - (DTC 5614) - Intake air heater actuator has an open load error [ECU] . . . . . . . . . . . . . . . . . . . . 397
22170 - (DTC 569A) - DEF/AdBlue tank heater actuator open load failure [ECU] . . . . . . . . . . . . . . . . . . 402
22818 - (DTC 5922) - Starter relay low side driver circuit open failure [ECU] . . . . . . . . . . . . . . . . . . . . . . 404
22897 - (DTC 5971) - After run relay low side driver circuit open or short to ground failure [ECU] . . . . 406
23393 - (DTC 5B61) - Auxiliary power relay low side driver circuit open failure [ECU] . . . . . . . . . . . . . . 408
51546954_EN 28/11/2018
55.7 [55.DTC] / 7
24154 - (DTC 5E5A) - DEF/AdBlue reverting valve driver circuit open failure [ECU] . . . . . . . . . . . . . . . . 410
24890 - (DTC 613A) - DEF/AdBlue supply module pump motor short circuit to battery failure [ECU] . 412
25126 - (DTC 6226) - Short circuit of high side to low source of injector in cylinder 1 [ECU] . . . . . . . . . 414
25166 - (DTC 624E) - DEF/AdBlue quality sensor internal failure (Short circuit to battery error) [ECU] 417
25210 - (DTC 627A) - DEF/AdBlue dosing valve actuator short circuit to battery in high side failure
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418
25457 - (DTC 6371) - After run relay high side driver circuit short to battery failure [ECU]. . . . . . . . . . . 423
25525 - (DTC 63B5) - Fuel filter heater actuator is shorted to battery voltage [ECU] . . . . . . . . . . . . . . . 425
25634 - (DTC 6422) - Auxiliary power relay low side driver circuit short to battery failure [ECU]. . . . . . 427
25685 - (DTC 6455) - Fuel metering unit is shorted to battery voltage at the high side [ECU] . . . . . . . . 432
25713 - (DTC 6471) - After run relay high side driver circuit short to ground failure [ECU]. . . . . . . . . . . 434
25722 - (DTC 647A) - DEF/AdBlue dosing valve actuator short circuit to battery failure [ECU]. . . . . . . 436
25725 - (DTC 647D) - Supply UB1 short to battery failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438
25754 - (DTC 649A) - DEF/AdBlue tank heater actuator short circuit to battery failure [ECU] . . . . . . . . 440
26197 - (DTC 6655) - Fuel metering unit is shorted to battery voltage at the low side [ECU]. . . . . . . . . 445
26402 - (DTC 6722) - Starter relay high side driver circuit short to battery failure [ECU] . . . . . . . . . . . . 449
26419 - (DTC 6733) - Fan clutch solenoid short circuit to battery failure [ECU] . . . . . . . . . . . . . . . . . . . . 451
26481 - (DTC 6771) - After run relay low side driver circuit short to battery failure [ECU] . . . . . . . . . . . 453
26702 - (DTC 684E) - DEF/AdBlue quality sensor internal failure (Temperature sensor circuit short to bat-
tery) [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455
27156 - (DTC 6A14) - Intake air heater actuator is shorted to battery voltage [ECU] . . . . . . . . . . . . . . . 458
27426 - (DTC 6B22) - Starter relay low side driver circuit short to battery failure [ECU] . . . . . . . . . . . . . 460
27738 - (DTC 6C5A) - DEF/AdBlue reverting valve driver circuit short to battery failure [ECU]. . . . . . . 462
28950 - (DTC 7116) - Injection bank 1 short circuit failure (all injectors of the same bank can be affected)
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464
29050 - (DTC 717A) - DEF/AdBlue dosing valve actuator short circuit to ground in high side failure
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465
29206 - (DTC 7216) - Injection bank 2 short circuit failure (all injectors of the same bank can be affected)
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467
29242 - (DTC 723A) - DEF/AdBlue supply module pump motor short circuit to ground failure [ECU] . 468
29518 - (DTC 734E) - DEF/AdBlue quality sensor internal failure (Short circuit to ground error) [ECU]470
29562 - (DTC 737A) - DEF/AdBlue dosing valve actuator short circuit to ground failure [ECU]. . . . . . . 471
29877 - (DTC 74B5) - Fuel filter heater actuator is shorted to ground [ECU] . . . . . . . . . . . . . . . . . . . . . . 473
29986 - (DTC 7522) - Auxiliary power relay low side driver circuit short to ground failure [ECU] . . . . . 475
30037 - (DTC 7555) - Fuel metering unit is shorted to ground at the high side [ECU]. . . . . . . . . . . . . . . 477
30077 - (DTC 757D) - Supply UB1 circuit short to ground failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . 479
30106 - (DTC 759A) - DEF/AdBlue tank heater actuator short circuit to ground failure [ECU]. . . . . . . . 481
30549 - (DTC 7755) - Fuel metering unit is shorted to ground at the low side [ECU] . . . . . . . . . . . . . . . 483
30589 - (DTC 777D) - Supply UB2 short circuit to ground failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . 485
51546954_EN 28/11/2018
55.7 [55.DTC] / 8
30754 - (DTC 7822) - Starter relay high side driver circuit short to ground failure [ECU] . . . . . . . . . . . . 487
30771 - (DTC 7833) - Fan clutch solenoid short circuit to ground failure [ECU] . . . . . . . . . . . . . . . . . . . . 489
31054 - (DTC 794E) - DEF/AdBlue quality sensor internal failure (Temperature sensor circuit short to
ground) [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491
31101 - (DTC 797D) - Supply UB3 short circuit to ground failure [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . . . 492
31329 - (DTC 7A61) - Auxiliary power relay high side driver circuit short to ground failure [ECU] . . . . 494
31764 - (DTC 7C14) - Intake air heater actuator is shorted to ground [ECU] . . . . . . . . . . . . . . . . . . . . . . 496
31778 - (DTC 7C22) - Starter relay low side driver circuit short to ground failure [ECU] . . . . . . . . . . . . . 498
32090 - (DTC 7D5A) - DEF/AdBlue reverting valve driver circuit short to ground failure [ECU]. . . . . . . 499
33393 - (DTC 8271) - After run relay high side ECU driver circuit over temperature failure [ECU] . . . . 501
33461 - (DTC 82B5) - Fuel filter heater ECU driver has an over temperature error [ECU] . . . . . . . . . . . 503
33570 - (DTC 8322) - Auxiliary power relay low side ECU driver circuit over temperature failure [ECU]505
33594 - (DTC 833A) - DEF/AdBlue supply module pump motor ECM driver over temperature failure
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
33621 - (DTC 8355) - Fuel metering unit has an over-temperature error [ECU] . . . . . . . . . . . . . . . . . . . . 509
34170 - (DTC 857A) - DEF/AdBlue dosing valve ECM driver overtemperature failure [ECU] . . . . . . . . 511
34355 - (DTC 8633) - Fan clutch solenoid ECU driver over temperature failure [ECU]. . . . . . . . . . . . . . 513
34417 - (DTC 8671) - After run relay low side ECU driver circuit over temperature failure [ECU] . . . . . 515
34714 - (DTC 879A) - DEF/AdBlue tank heater ECM driver over temperature failure [ECU] . . . . . . . . . 517
34716 - (DTC 879C) - Exhaust flap actuator is over temperature [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . 519
34836 - (DTC 8814) - Intake air heater ECU driver has an over-temperature error [ECU] . . . . . . . . . . . 521
35362 - (DTC 8A22) - Starter relay low side ECU driver circuit over temperature failure [ECU] . . . . . . 523
36266 - (DTC 8DAA) - DEF/AdBlue tank temperature is not within acceptable limits [ECU] . . . . . . . . . 525
36698 - (DTC 8F5A) - DEF/AdBlue reverting valve ECM driver circuit over temperature failure [ECU] 527
37147 - (DTC 911B) - CAN A Bus off passive failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 529
37308 - (DTC 91BC) - CAN timeout error from exhaust flap actuator [ECU] . . . . . . . . . . . . . . . . . . . . . . . 531
37323 - (DTC 91CB) - CAN communication failure between vehicle controller and ECU controller -
TSC1_VE message [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533
37579 - (DTC 92CB)- CAN communication failure between vehicle controller and ECU controller -
TSC1_VE message [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535
37614 - (DTC 92EE) - CAN timeout error from NH3 sensor - NH3Sens message [ECU] . . . . . . . . . . . . 537
37659 - (DTC 931B) - CAN C Bus off passive failure [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539
37739 - (DTC 936B) - CAN communication failure between vehicle controller and ECU - BC2ECU1 mes-
sage [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 541
TSC1_VR message (Engine brake) [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 543
TSC1_VR message (Engine brake) [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 545
38139 - (DTC 94FB) - External engine shutdown request received [ECU] . . . . . . . . . . . . . . . . . . . . . . . . 547
38171 - (DTC 951B) - CAN A Bus off failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548
38251 - (DTC 956B) - CAN communication failure between vehicle controller and ECU - BC2ECU2 mes-
sage [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550
38638 - (DTC 96EE) - CAN timeout error from NH3 sensor - NH3Fac message [ECU] . . . . . . . . . . . . . 552
38683 - (DTC 971B) – CAN C Bus off failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
38721 - (DTC 9741) - CAN timeout error from cruise control vehicle speed (CCVS) [ECU] . . . . . . . . . . 556
51546954_EN 28/11/2018
55.7 [55.DTC] / 9
38795 - (DTC 978B) - CAN timeout error from transmission - Transmission fluids (TF) message [ECU]558
39099 - (DTC 98BB) - CAN communication failure between vehicle controller and ECU controller -
TSC1_PE message [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 560
39355 - (DTC 99BB) - CAN communication failure between vehicle controller and ECU controller -
TSC1_PE message [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 562
39594 - (DTC 9AAA) - CAN timeout error - Urea tank level [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 564
39658 - (DTC 9AEA) - CAN timeout error from DEF/AdBlue quality sensor [ECU] . . . . . . . . . . . . . . . . . 566
39803 - (DTC 9B7B) - CAN communication error between vehicle controller to ECU (VM2EDC) [ECU]568
40291 - (DTC 9D63) - CAN timeout error from coolant water pump actuator [ECU] . . . . . . . . . . . . . . . . 570
40302 - (DTC 9D6E) - CAN timeout error from downstream NOx sensor [ECU] . . . . . . . . . . . . . . . . . . . 572
40558 - (DTC 9E6E) - CAN timeout error from upstream NOx sensor [ECU] . . . . . . . . . . . . . . . . . . . . . . 574
41838 - (DTC A36E) - Downstream NOx sensor internal failure (Heater Performance Plausibility Error)
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576
42606 - (DTC A66E) - Upstream NOx sensor internal failure (Heater Performance Plausibility Error)
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 578
57638 - (DTC E126) - ECU internal failure - Injector CY33x component [ECU] . . . . . . . . . . . . . . . . . . . . 580
57661 - (DTC E13D) - ECU internal failure - Loss of synchronization to MM from CPU [ECU] . . . . . . . 581
57709 - (DTC E16D) - ECM internal failure - EEPROM write/read error [ECU] . . . . . . . . . . . . . . . . . . . . 582
57710 - (DTC E16E) - Downstream NOx sensor internal failure (Heater Open Circuit Error) [ECU]. . . 583
57742 - (DTC E18E) - Downstream NOx sensor internal failure (Open Circuit Error) [ECU] . . . . . . . . . 585
57821 - (DTC E1DD) - ECU internal failure - Post injection quantity [ECU]. . . . . . . . . . . . . . . . . . . . . . . . 586
57853 - (DTC E1FD) - ECU internal failure - Fuel calibration [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587
57885 - (DTC E21D) - ECU internal failure - NTP error in ADC monitoring [ECU] . . . . . . . . . . . . . . . . . . 588
57901 - (DTC E22D) - ECU internal failure - Sensor 5 volt supply 1 [ECU] . . . . . . . . . . . . . . . . . . . . . . . . 589
57917 - (DTC E23D) - ECU internal failure - ECU shutdown test failure [ECU] . . . . . . . . . . . . . . . . . . . . 591
57965 - (DTC E26D) - ECM internal failure - EEPROM erase error [ECU] . . . . . . . . . . . . . . . . . . . . . . . . 592
57966 - (DTC E26E) - Downstream NOx sensor internal failure (Heater Short Circuit Error) [ECU] . . . 593
57998 - (DTC E28E) - Downstream NOx sensor internal failure (Short Circuit Error) [ECU] . . . . . . . . . 595
58077 - (DTC E2DD) - ECU internal failure - Post injection shut-off failure [ECU] . . . . . . . . . . . . . . . . . . 597
58141 - (DTC E31D) - ECU internal failure - ADC test [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598
58166 - (DTC E336) - ECU internal failure - Internal SPI injector related timeout error [ECU]. . . . . . . . 601
58173 - (DTC E33D) - ECU internal failure - Wrong set response time [ECU] . . . . . . . . . . . . . . . . . . . . . 602
58221 - (DTC E36D) - ECM internal failure - EEPROM read error [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . 603
58333 - (DTC E3DD) - Post injection efficiency failure [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 604
58397 - (DTC E41D) - ECU internal failure - Voltage ratio in ADC monitoring [ECU] . . . . . . . . . . . . . . . 605
58429 - (DTC E43D) - ECU internal failure - SPI errors during MoCSOP execution [ECU] . . . . . . . . . . 608
58477 - (DTC E46D) - ECM internal failure - EEPROM write error [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . 609
58478 - (DTC E46E) - Upstream NOx sensor internal failure (Heater Open Circuit Error) [ECU] . . . . . 610
58510 - (DTC E48E) - Upstream NOx sensor internal failure (Open Circuit Error) [ECU] . . . . . . . . . . . . 612
58589 - (DTC E4DD) - Fuel injection requested during overrun [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . 614
58653 - (DTC E51D) - ECU internal failure - Query/response communication errors [ECU] . . . . . . . . . 615
58669 - (DTC E52D)-ECU internal: error sensor supplies voltage tracker . . . . . . . . . . . . . . . . . . . . . . . . 616
51546954_EN 28/11/2018
55.7 [55.DTC] / 10
58678 - (DTC E536) - Engine speed limitation via fuel injection cut off is active [ECU]. . . . . . . . . . . . . . 617
58685 - (DTC E53D) - ECU internal failure - Undervoltage monitoring error [ECU] . . . . . . . . . . . . . . . . . 618
58717 - (DTC E55D) - ECU temperature sensor error detected [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . 619
58733 - (DTC E56D) - ECU EEPROM memory failure - EEPData1 block [ECU] . . . . . . . . . . . . . . . . . . . 620
58801 - (DTC E5B1) - ECU internal failure - Accelerator pedal position sensor [ECU] . . . . . . . . . . . . . . 621
58845 - (DTC E5DD) - ECU internal failure - Injection quantity correction [ECU] . . . . . . . . . . . . . . . . . . . 622
58909 - (DTC E61D) - ECU internal failure - SPI communication error [ECU] . . . . . . . . . . . . . . . . . . . . . 623
58925 - (DTC E62D) - 12V sensor supply 1 voltage is too high [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . . . . 624
58941 - (DTC E63D) - ECU internal failure - WDA is not working correctly [ECU] . . . . . . . . . . . . . . . . . . 625
59032 - (DTC E698)-eVGT motor effort too high . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626
59037 - (DTC E69D) - ECU internal failure - Timeout in the shut off path test error [ECU]. . . . . . . . . . . 627
59101 - (DTC E6DD) - ECU internal failure - Rail pressure plausibility [ECU] . . . . . . . . . . . . . . . . . . . . . 628
59102 - (DTC E6DE) - NH3 sensor open or short in measuring cell circuit [ECU] . . . . . . . . . . . . . . . . . . 629
59140 - (DTC E812) - ECU internal failure - Calculated engine speed [ECU]. . . . . . . . . . . . . . . . . . . . . . 630
59165 - (DTC E71D) - ECU internal failure - ROM error [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631
59181 - (DTC E72D) - 12V sensor supply 1 voltage is too low [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632
59197 - (DTC E73D) - ECU internal failure - Alarm task period error [ECU] . . . . . . . . . . . . . . . . . . . . . . . 634
59293 - (DTC E79D) - ECU internal failure - Overvoltage monitoring error [ECU] . . . . . . . . . . . . . . . . . . 635
59357 - (DTC E7DD) - ECU internal failure - Torque request comparison [ECU] . . . . . . . . . . . . . . . . . . . 636
59358 - (DTC E7DE) - NH3 sensor open or short in ground circuit [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . 637
59421 - (DTC E81D) - ECU internal failure - 'WDA active' reported due to errors in query/response com-
munication [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 639
59437 - (DTC E82D) - Internal 12V supply voltage is too high [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 640
59453 - (DTC E83D) - ECU internal failure - Positive test failed [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . 641
59613 - (DTC E8DD) - ECU internal failure - Torque request due to fuel pressure exceeds maximum torque
limit [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 642
59677 - (DTC E91D) - ECU internal failure - 'ABE active' reported due to undervoltage detection [ECU]643
59693 - (DTC E92D) - Internal 12V supply voltage is too low [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 644
59790 - (DTC E98E) - Upstream NOx sensor values are not plausible [ECU] . . . . . . . . . . . . . . . . . . . . . 645
59869 - (DTC E9DD) - ECU internal failure - Torque request due to air control exceeds maximum torque
limit [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 646
59870 - (DTC E9DE) - NH3 sensor open in heater circuit causing underheating [ECU] . . . . . . . . . . . . . 647
59933 - (DTC EA1D) - ECU internal failure - 'ABE active' reported due to overvoltage detection [ECU]649
60125 - (DTC EADD) - ECU internal failure - Torque request exceeds maximum torque limit [ECU] . . 650
60126 - (DTC EADE) - NH3 sensor open or short in temperature cell circuit [ECU] . . . . . . . . . . . . . . . . 651
60189 - (DTC EB1D) - ECU internal failure - 'WDA/ABE active' reported [ECU] . . . . . . . . . . . . . . . . . . . 652
60381 - (DTC EBDD) - ECU 5 volt supply voltage is higher than expected [ECU] . . . . . . . . . . . . . . . . . . 653
60382 - (DTC EBDE) - NH3 sensor open or short in trim resistor circuit [ECU] . . . . . . . . . . . . . . . . . . . . 654
60470 - (DTC EC36) - ECU internal failure - Fuel injection energizing time is not plausible [ECU]. . . . 656
604-7 - Side Drive Transmission - Driveline not disengaged at Neutral request [TCU] (*) . . . . . . . . . . . 657
604-7 - Side Drive Transmission - Driveline not disengaged at Neutral request [TCU] (*) . . . . . . . . . . . 659
629-10 - TCU internal hardware damage [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661
51546954_EN 28/11/2018
55.7 [55.DTC] / 11
629-10 - TCU internal hardware damage [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 663
629-12 - TCU program sequence monitoring error [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 665
629-12 - TCU program sequence monitoring error [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 667
60637 - (DTC ECDD) - ECU 5 volt supply voltage is lower than expected [ECU] . . . . . . . . . . . . . . . . . . 669
60701 - (DTC ED1D) - ECU internal failure - Software resets in DSM 0 [ECU] . . . . . . . . . . . . . . . . . . . . 670
60717 - (DTC ED2D) - CAN communication failure - External torque/speed checksum and counter
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 671
60726 - (DTC ED36) - ECU internal failure - Fuel injection energizing phase is not plausible [ECU] . . 673
60957 - (DTC EE1D) - ECU internal failure - Software resets in DSM 1 [ECU] . . . . . . . . . . . . . . . . . . . . 674
61395 - (DTC F1EF) - Torque limitation caused by turbo charger protection [ECU]. . . . . . . . . . . . . . . . . 676
61839 - (DTC F18F) - DEF/AdBlue level too low warning is active - Stage 1 [ECU] . . . . . . . . . . . . . . . . 677
61858 - (DTC F1A2) - Engine Overspeed Detected [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678
62021 - (DTC F245) - Fuel pressure relief valve is forced to open, perform pressure increase [ECU] . 680
62095 - (DTC F28F) - DEF/AdBlue level too low warning is active - Stage 2 [ECU] . . . . . . . . . . . . . . . . 681
62191 - (DTC F2EF) - Strong torque limitation from engine protection active [ECU] . . . . . . . . . . . . . . . . 682
62370 - (DTC F3A2) - Torque limitation due to excessive coolant temperature [ECU] . . . . . . . . . . . . . . 683
62447 - (DTC F3EF) - Strong torque limitation from injection system active [ECU] . . . . . . . . . . . . . . . . . 684
62533 - (DTC F445) - Fuel pressure relief valve is open [ECU]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 685
62623 - (DTC F49F) - SCR Inducement: Level 1 (Torque reduction), triggered by DEF/AdBlue dosing
interruption fault [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 686
62626 - (DTC F4A2) - Torque limitation due to excessive exhaust gas temperature [ECU] . . . . . . . . . . 687
62703 - (DTC F4EF) - Torque limitation caused by engine brake [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . 688
62755 - (DTC F523) - Engine coolant temperature has exceeded the pre-warning threshold [ECU] . . 689
62777 - (DTC F345) - Fuel pressure relief valve is forced to open, perform pressure shock [ECU] . . . 691
62817 - (DTC F561) - ECU after run power interruption [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 692
62879 - (DTC F59F) - SCR Inducement: Level 3 (Creep mode), triggered by DEF/AdBlue dosing interrup-
tion fault [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695
62882 - (DTC F5A2) - Torque limitation due to excessive fuel temperature [ECU]. . . . . . . . . . . . . . . . . . 696
63011 - (DTC F623) - Engine coolant temperature has exceeded the warning threshold [ECU] . . . . . . 697
630-11 - Side Drive Transmission - Flash data are corrupted - Calibration data corrupted [TCU] (*) . . 699
630-11 - Side Drive Transmission - Flash data are corrupted - Calibration data corrupted [TCU] (*) . . 702
630-12 - Side Drive Transmission - Historic or statistic flash data are not congruent or corrupted [TCU] (*)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705
630-12 - Side Drive Transmission - Historic or statistic flash data are not congruent or corrupted [TCU] (*)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708
630-14 - Side Drive Transmission - Failed update flash memory [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . 711
630-14 - Side Drive Transmission - Failed update flash memory [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . 714
630-31 - Side Drive Transmission - Flash data are corrupted - Statistic data corrupted [TCU] (*) . . . . 717
630-31 - Side Drive Transmission - Flash data are corrupted - Statistic data corrupted [TCU] (*) . . . . 720
639-5 - Side Drive Transmission - TCU not connected to the CAN bus [TCU] (*) . . . . . . . . . . . . . . . . . . 723
639-5 - Side Drive Transmission - TCU not connected to the CAN bus [TCU] (*) . . . . . . . . . . . . . . . . . . 725
639-10 - Side Drive Transmission - Delay on CAN communication startup [TCU] (*) . . . . . . . . . . . . . . . 727
639-10 - Side Drive Transmission - Delay on CAN communication startup [TCU] (*) . . . . . . . . . . . . . . . 729
51546954_EN 28/11/2018
55.7 [55.DTC] / 12
903-2 - Side Drive Transmission - FNR lever error [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 731
903-2 - Side Drive Transmission - FNR lever error [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 733
1619-2 - Direction selection error (F/R shuttle lever/ joystick commands including N) [UCM] (*) . . . . . 735
1619-2 - Direction selection error (F/R shuttle lever/ joystick commands) [UCM] (*) . . . . . . . . . . . . . . . 738
2854-2 - CAN communication failure: incoherence between Vehicle controller request and Transmission
controller feedback [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741
2854-2 - CAN communication failure: incoherence between Vehicle controller request and Transmission
controller feedback [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 744
3840-7 - Aux Control: electric failure for input rocker/rollers [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . 746
3840-7 - Aux Control: electric failure for input rocker/rollers [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . 748
3840-20 - Auxiliary 4th: function outputs different from request or invalid (HSD_20; HSD_02; LSD_16)
[UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 750
3840-20 - Auxiliary 4th: function outputs different from request or invalid (HSD_20; HSD_02; LSD_16)
[UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 752
3841-12 - Telescopic Control: electric failure for input rollers [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . 754
3841-12 - Telescopic Control: electric failure for input rollers [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . 756
5630-2 - Park Brake Sensor: plausibility error [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758
5630-2 - Park Brake Sensor: plausibility error [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 759
5750-9 - PB_TCU2UCM2_03 message: rolling counter error or CAN message exceeded timeout [TCU]
(*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 760
5750-9 - PB_TCU2UCM2_03 message: rolling counter error or CAN message exceeded timeout [TCU]
(*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 763
7041-9 - Side Drive Transmission - Wrong rolling counter for UCM2TCU message reception [TCU] (*) 765
7041-9 - Side Drive Transmission - Wrong rolling counter for UCM2TCU message reception [TCU] (*) 768
70-2 - Park Brake Switch: plausibility error on park brake command [UCM] (*) . . . . . . . . . . . . . . . . . . . . 771
158-4 - VKey line on Fault [ADIC] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 773
158-4 - VKey line on Fault [ADIC] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 775
168-4 - VBatt line on Fault [ADIC] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 777
168-4 - VBatt line on Fault [ADIC] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 779
190-2 - Engine Speed: CAN RPM reading failure [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 781
190-2 - Engine Speed: CAN RPM reading failure [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 783
1841-2 - Brake Lights: fault on HSD output [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 785
1841-2 - Brake Lights: fault on HSD output [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 787
4256-3 - Cranking line - shorted to +12V [ADIC] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 789
4256-3 - Cranking line - shorted to +12V [ADIC] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 790
4256-4 - Cranking line - shorted to GND [ADIC] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 791
4256-4 - Cranking line - shorted to GND [ADIC] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 793
6375-2 - Steering Control Function: output signal different from request or invalid [UCM] (*) . . . . . . . . 795
6375-2 - Steering Control Function: output signal different from request or invalid [UCM] (*) . . . . . . . . 797
6375-20 - Steering control function: not admitted inputs combination [UCM] (*) . . . . . . . . . . . . . . . . . . . 798
6375-20 - Steering control function: not admitted inputs combination [UCM] (*) . . . . . . . . . . . . . . . . . . . 800
7941-2 - Road/Work Mode selected at the same time [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 802
7941-2 - Road/Work Mode selected at the same time [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 804
51546954_EN 28/11/2018
55.7 [55.DTC] / 13
63135 - (DTC F69F) - SCR Inducement: Warning, triggered by DEF/AdBlue dosing interruption fault
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 806
63138 - (DTC F6A2) - Torque limitation due to excessive intake air temperature [ECU]. . . . . . . . . . . . . 807
631-9 - UCM module missing [ADIC] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808
631-9 - UCM module missing [ADIC] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 809
63215 - (DTC F6EF) - Torque limitation caused by performance limiter [ECU] . . . . . . . . . . . . . . . . . . . . . 810
63394 - (DTC F7A2) - Torque limitation due to excessive oil temperature [ECU] . . . . . . . . . . . . . . . . . . . 811
63471 - (DTC F7EF) - Torque limitation caused by SCR catalyst protection [ECU] . . . . . . . . . . . . . . . . . 812
63542 - (DTC F836) - Number of injections is limited by system [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . 813
63650 - (DTC F8A2) - Torque limitation due to turbocharger protection after start [ECU] . . . . . . . . . . . . 814
63798 - (DTC F936) - Exceeded the number of injections for a given engine speed [ECU] . . . . . . . . . . 815
64159 - (DTC FA9F) - SCR Inducement: Level 1 (Torque reduction), triggered by DEF/AdBlue quality fault
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 816
64191 - (DTC FABF) - Remaining DEF/AdBlue is below the empty threshold [ECU] . . . . . . . . . . . . . . . 817
64239 - (DTC FAEF) - Torque limitation active [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 818
64340 - (DTC FB54) - Intake air humidity sensor voltage is higher than expected [ECU]. . . . . . . . . . . . 819
64415 - (DTC FB9F) - SCR Inducement: Level 3 (Creep mode), triggered by DEF/AdBlue Quality fault
[ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 820
64447 - (DTC FBBF) - Inducement system is locked due to 3 detections in 40 hours. The system must be
reset using the dealer service tool screen "Engine Restart Counter Reset" [ECU] . . . . . . . . . . . . . . . . . 821
64671 - (DTC FC9F) - SCR Inducement: Warning, triggered by DEF/AdBlue Quality fault [ECU] . . . . 822
64911 - (DTC FD8F) - Torque limitation is active [ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 823
64927 - (DTC FD9F) - SCR Inducement: Level 1 (Torque reduction), triggered by Tampering fault [ECU]824
65183 - (DTC FE9F) - SCR Inducement: Level 3 (Creep mode), triggered by Tampering fault [ECU] . 825
65439 - (DTC FF9F) - SCR Inducement: Warning, triggered by Tampering fault [ECU] . . . . . . . . . . . . . 826
90982 - (DTC EE36) - Fuel injection correction has exceeded a minimum limit [ECU] . . . . . . . . . . . . . . 827
516354-2 - Supply relay: output signal not valid [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 828
516354-2 - Supply relay: output signal not valid [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 830
516612-2 - PB_TCU2UCM1_03 message: checksum error [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 832
516612-2 - PB_TCU2UCM1_03 message: checksum error [TCU] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 834
516612-19 - Side Drive Transmission - Wrong checksum on UCM2TCU message reception [TCU] (*) 836
516612-19 - Side Drive Transmission - Wrong checksum on UCM2TCU message reception [TCU] (*) 838
517678-2 - Trailer Brake Light: fault on HSD output [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 840
517678-2 - Trailer Brake Light: fault on HSD output [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 842
517776-2 - Park Brake valve 1: fault on the HSD output [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 844
517776-2 - Park Brake valve 1: fault on the HSD output [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 846
517979-3 - Brake Booster sensor short to VCC or open circuit [ADIC] (*) . . . . . . . . . . . . . . . . . . . . . . . . 848
517979-3 - Brake Booster sensor short to VCC or open circuit [ADIC] (*) . . . . . . . . . . . . . . . . . . . . . . . . 850
517979-4 - Brake Booster sensor short to GND [ADIC] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 852
517979-4 - Brake Booster sensor short to GND [ADIC] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 854
518058-2 - Boom Float: fault on the LSD output [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 856
518058-2 - Boom Float: fault on the LSD output [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 859
51546954_EN 28/11/2018
55.7 [55.DTC] / 14
518089-2 - Ride Control/Boom Float: fault on the HSD output [UCM] (*) . . . . . . . . . . . . . . . . . . . . . . . . . 862
518089-2 - Ride Control/Boom Float:

Farmlift 633 Stage IV

Uploaded by

Copyright:

Available Formats

You might also like

Farmlift 633 Stage IV

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Farmlift 633 Stage IV

Uploaded by

Copyright:

Available Formats

SERVICE MANUAL

1/2 SERVICE MANUAL

Part number 51546954

FARMLIFT 633 STAGE IV 6 m (19.7 ft), 99 kW (133 Hp) [FNHZP633NJKE00001

Product Market Product Engine

[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4

[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5

[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6

[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7

[21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2

[21.155] Powershift transmission internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3

[21.120] Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4

[21.109] Transmission cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5

[21.700] Torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6

Four-Wheel Drive (4WD) system .................................................. 23

Front axle system ....................................................................... 25

[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2

[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3

Rear axle system........................................................................ 27

[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2

[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3

Brakes and controls .................................................................... 33

[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2

[33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3

[33.204] Front axle brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.4

[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2

[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3

[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4

[35.357] Pilot system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5

[35.128] Auxiliary hydraulic function control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6

[35.752] Hydraulic fan drive cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7

[35.100] Main lift system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8

[35.355] Hydraulic hand control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9

[35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10

[35.736] Boom hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11

[35.734] Tool quick coupler hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.12

[35.740] Telescopic arm hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.13

[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2

[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3

Cab climate control ..................................................................... 50

Electrical systems ....................................................................... 55

[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3

[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4

[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5

[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6

[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7

Telescopic single arm .................................................................. 83

Platform, cab, bodywork, and decals ............................................. 90

[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2

[90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3

Foreword - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Foreword - Ecology and the environment

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT

Repairs have to be carried out only by authorized and in-

Not authorized persons are not allowed to repair or carry

Ask your employer about the safety instructions in force

Nobody is allowed to seat on the operator’s place during