Professional Documents
Culture Documents
Food Processing Project
Food Processing Project
Table of contents
Table of Contents
Table of contents..........................................................................................................................i
List of figures.............................................................................................................................iii
List of table.................................................................................................................................iv
Abbreviation................................................................................................................................v
Executive summary........................................................................................................................vi
CHAPTER ONE..............................................................................................................................1
INTRODUCTION...........................................................................................................................1
1.1. Background...........................................................................................................................1
1.3. Objectives..........................................................................................................................4
CHAPTER TWO.............................................................................................................................6
LITERATURE REVIEW................................................................................................................6
CHAPTER THREE.........................................................................................................................8
1. Acid Hydrolysis.............................................................................................................9
2. Filtration........................................................................................................................9
3. Precipitation...................................................................................................................9
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Determination of SPC............................................................................................................10
Pectin yield............................................................................................................................11
3.2.6. Ultrasound......................................................................................................................14
CHAPTER FOUR.........................................................................................................................17
4.1. Conclusion......................................................................................................................17
4.2. Recommendation............................................................................................................18
References..................................................................................................................................19
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List of figures
Fig 3.1. Schematic representation of the pectin production technology..........................................9
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List of table
Table 3.1. A summary of the application of volumetric heating technologies (ohmic and
microwave) for pectin extraction...................................................................................................12
Table 3.2. Benefits and limitations of emerging technologies that have been used for PE...........15
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Abbreviation
GHG……………………………………………………………...Greenhouse gas
GalA………………………………………………………………Galactronic acid
DE……………………………………………………………….. Degree of esterification
CE………………………………………………………………..Conventional extraction
EPT……………………………………………………………… Emerging process technology
PE………………………………………………………………. Pectin extraction
SPC………………………………………………………………System performance coefficient
MHZ…………………………………………………………… Mega Hertz
GHZ…………………………………………………………….. Giga Hertz
UMAE…………………………………………………………. Ultra sound microwave assisted
extraction
HPP……………………………………………………………. .High pressure processing
MEF………………………………………………………….. .. Moderate electric field
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Executive summary
Plant-based pectin is a hydrocolloid with distinct structural and metabolic characteristics. Peels
and other abandoned fruit processing industry trash are the source of this extract. Pectin is widely
used in a variety of industries, including food, medicines, nutraceuticals, cosmetics, biomedical,
and edible packaging, because of its unique features and natural origin. This paper uses life cycle
assessment methodology to gain a sustainable understanding of the conventional pectin
production process. This makes new insights into the process possible, which encourages a more
agreeable and long-lasting pectin production process. This project gives some insight about
innovative pectin extraction method like ohomic heating, microwave heating, supercritical
heating, ultrasound-assisted method, high-pressure method, ultrasound, and moderate electric
field methods were expressed briefly. Furthermore, mineral and organic acids were compared to
understand the greenness of acids from the sustainability view.
Keywords: pectin, sustainability, fruitwaste, conventional process, innovative process.
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CHAPTER ONE
INTRODUCTION
1.1. Background
Fruit waste is produced in large quantities by the fruit processing industries as a result of the
removal of inedible fruit parts including seeds and peels. The majority of this fruit waste ends up
in landfills, where its microbial decomposition and greenhouse gas (GHG) emissions cause
major environmental problems. As the market for processed fruit goods has grown, so too has
the amount of fruit byproducts produced throughout time. It's interesting to note that the
concentrated bioactive content of fruit leftovers is typically higher than that of the finished
product. This opens up opportunity for bio-based product extraction through value-adding, which
has a large market potential. Furthermore, a variety of useful bioactive compounds, including
aspartin, polyphenols, pigments, essential oils, enzymes, secondary metabolites, and
polysaccharides, are known to be present in fruit processing waste. The process of extracting
useful goods from fruit processing waste aligns with the recycling concept, which aims to reduce
waste and enhance sustainability for the benefit of the environment. Among the various products
with added value, pectin, a hydrocolloid, is a naturally occurring biopolymer that is extensively
studied and recovered from fruit processing waste. The main component of pectin, a complex
and varied heteropolysaccharide, is galacturonic acid (GalA) monomers. GalA is used to
determine the purity of pectin; commercial applications require a minimum purity of 65% GalA.
The smooth linear regions of homogalacturonan, which make up the majority of the pectin
molecule, and the hairy ramified regions, which are composed of different neutral sugar side
chains such as rhamnose, arabinose, galactose, xylose, and other monosaccharides, can be used
to categorize the pectin structure. Methyl ester groups make up the GalA backbone, which
controls the pectin's degree of esterification (DE). Pectin's rheological qualities can be further
determined by classifying it as high DE (>50% methyl esters) or low DE (<50% methyl esters)
based on the DE. Pectin is widely utilized in the food industry as an emulsifier, agelling agent,
and stabilizer. It is also used as edible coatings in food packaging. Pectin is also being
investigated in a number of different industries, including biomedicine as wound-healing
patches, nutraceuticals as a prebiotic, pharmaceuticals as drug delivery vehicles, cosmetics as a
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texturizer for creams and stabilizer for shampoos, and cosmetics as a prebiotic(Nadar, Arora and
Shastri, 2022).
Food waste causes significant issues for human civilization in terms of the economy, ecology,
and food security. Around 1.6 billion tons of food produced for human use are lost or wasted
before being consumed along the food supply chain, with fruits and vegetables accounting for
the majority of food loss. Processing results in a significant quantity of trash being produced
during the manufacturing of a broad variety of consumer goods. The majority of these wastes
were inedible or undesirable plant components (seed, husk, peel, and rind), and when disposed of
traditionally, they caused significant environmental contamination as well as the loss of
important nutrients and chemicals. Furthermore, because of the sharply rising costs of raw
materials and the more costly and stringent waste disposal laws, waste management has grown.
As a result, the food processing industries have been looking for different ways to use the created
byproducts and ways to process them. Considering these wastes as a cheap and plentiful source
of several useful chemicals and nutrients and turning them into commercially viable goods with
additional value is one of the greatest possibilities currently accessible. This method can
minimize waste generation and prevent the loss of precious natural substances, which can have a
positive impact on the environment and finances(Kazemi et al., 2021).
Roughly one-third of the food produced worldwide is wasted each year, according to FAO
(2019). The majority of the lost goods are made from plants, such as root tubers, oil-bearing
crops, and byproducts from the processing of fruits and vegetables. The food processing business
may benefit from the significant quantities of useful components found in these wastes, and
environmental issues like global warming can be mitigated. For instance, pectin, an inexpensive
and nutritionally beneficial substance, is included in a large number of agricultural wastes and
byproducts.
Plant cell walls, both main and secondary, are often home to the non-starchy polysaccharide
pectin. A non-starchy carbohydrate, pectin is often found in the main and secondary cell walls of
plants. Chemically speaking, pectin is made up of 17 sets of monosaccharides, of which D-
galacturonic acid (D-GalA) is the most abundant, followed by Dα-1,4-linked -galactose or L-
arabinose, and homogalacturonan, rhamnogalacturonan I, rhamnogalacturonan II, and xyloga
lacturonan. Homogalacturonans are derived from the plant cell wall pectin and are also known as
linear galacturonans (galacturonic acid), polygalacturonides, or polygalacturonic acids.
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the other hand, has a number of drawbacks over emerging processing technologies (EPT),
including low degrees of esterification resulting from lengthy, direct heating, undesired
physicochemical and functional characteristics, and thermal degradation. Furthermore, the
structural proteins and diverse polysaccharides found in plant cell walls make it difficult to
extract pectin from it. As a result, the extraction technique and other related factors determine
how much pectin can be removed(Gavahian et al., 2021).
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CHAPTER TWO
LITERATURE REVIEW
A second life for fruit and vegetable waste(Minjares-Fuentes et al., 2014). A review on
bioplastic films and coatings for potential food protection applications. This paper reviews the
use of fruit and vegetable waste as a source of natural polymers, such as pectin, for the
production of bioplastic films and coatings for food packaging. It discusses the extraction
methods, properties, and applications of these biomaterials, as well as the challenges and
opportunities for their development.
A review on the potential of citrus waste for D-Limonene, pectin, and bioethanol
production(Merino et al., 2022). This paper provides an overview of the valorization of citrus
waste, which is rich in pectin and other valuable compounds, such as D-limonene and sugars. It
describes the methods and factors affecting the extraction of these compounds, as well as their
potential uses in various industries, especially food and biofuel.
Extraction of Pectin from Different Fruit Wastes due to the Quality Upgradation of Jellies
Preparation–Review(Nadar, Arora and Shastri, 2022). This paper evaluates the extraction of
pectin from different fruit wastes, such as apple, orange, banana, and mango, and compares their
quality and suitability for jelly making. It also discusses the effects of extraction parameters,
such as pH, temperature, and time, on the yield and characteristics of pectin.
Sustainability Challenges and Opportunities in Pectin Extraction from Fruit-Processing Waste.
This paper analyzes the environmental impacts and benefits of pectin extraction from fruit-
processing waste, such as apple pomace and citrus peels. It compares the conventional acid-
based extraction with emerging technologies, such as microwave, ultrasound, and enzyme-
assisted extraction, and suggests ways to improve the sustainability and efficiency of the process.
The study examined the extraction of pectin by novel techniques, with a particular emphasis on
its functional qualities and potential use in food packaging and examined biological value
chemicals that were recovered utilizing unconventional ways from citrus garbage.
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Nevertheless, in addition to citrus, this study work presents comprehensive data on various
agricultural by-products, such as fruits and vegetables, as well as the effect of EPT in pectin
extraction. Research on the extraction of pectin by ultrasonic technology (single and combination
methods) emphasized the health-promoting properties and bioavailability of the product. An
additional evaluation focused on the extraction of rhamnogalacturonan-I from fruit and vegetable
waste using various traditional and EPT methods. It also covered the uses of pectin in the food
and pharmaceutical sectors. Simultaneously, several facets of pectin extraction, including
traditional extraction techniques (such as using acid, alkali, and enzyme extraction) and some
non-conventional methods such as ultrasound and microwave were also given due consideration.
The literature mentioned above has aided in advancing scientific study in this field and offered
insightful information on the developments in pectin extraction. Some significant EPT, such as
ohmic heating, mild electric fields, pulsed electric fields, and high-pressure processing, have not
been covered in these review publications, nevertheless. Furthermore, there aren't many talks on
using several methods to extract pectin. Thus, scholars in this field might benefit from a narrative
review based on recently published articles that transmit a wide range of investigations on
developing processing technologies.
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CHAPTER THREE
MATERIAL AND METHODOLOGY
The various extraction methods that are reported for pectin can be classified into conventional
methods and emerging green nonconventional methods. The most prevalent methods include
conventional methods of heating in the presence of acids as catalysts to aid the solubilization of
protopectin. The emerging nonconventional methods include enhanced heat and mass transfer
methods with or without acids
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Transformation of fruit waste into pectin
temperature is linked to the breakdown of pectin and other bioactives, which also raises
questions about excessive energy use.
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temperature ( ºC), Cp is specific heat capacity (J/kg K), and m is mass of the sample (kg).The
specific heat capacities of the orange juice waste samples were supposed to be independent of
temperature and calculated according to Equation (3)
Cp=1.675+ 2.5 Xw ………………………………eqn (3)
Where Xw is percent of the moisture. The energy given to the system will be equal to the energy
required to heat the sample plus the energy loss according to following equation
Eg=Qt + Eloss………………………………….. (4)
The Eloss term in Equation (4) represents the heat required to heat the test chamber, the electrodes,
and so on, heat loss to the surroundings by natural convection and the part of the heat generation
rate used for goals other than heating the juice for example in chemical reaction, phase change.
The total energy loss during ohmic heating, Eloss, was calculated by using the energy given to
the system and the heat required to heat the sample to a distinct temperature. Since low Eloss
would display a system with a high performance, a system performance coefficient or SPC was
defined as following
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heating the polar components due to the phenomenon of ionic polarization and dipoles rotation.
Also, microwave processing accelerates biomass production and electromagnetic waves which
can transfer and deplete energy very fast, in a continuous and flexible manner. These processes
could damage the cells inside the biomass, causing an improved extraction with higher
yield(Carbonell-Capella et al., 2017). A summary of the findings on the applications of ohmic
and micro wave heating, as advanced thermal technologies, for PE is presented in Table 3.1.
Microwave-assisted extraction (MAE) has been used to enhance PE and was found to yield a
higher amount of pectin in a shorter period of time than with CE.
Table 3.1. A summary of the application of volumetric heating technologies (ohmic and
microwave) for pectin extraction.
Heating Raw Processing Tempe Time Pectin DE References
method material conditions (W) rature (min) yield (%)
(◦C) (%)
Ohmic Orange 30 90 0.4 10.69 75 (Saberian et
waste al., 2018)
Microwave Pomelo 520 (HSME) 150 90 5.6 2.92 ND (Chen, Fu
(SFME) and Luo,
2015)
Microwave Sour 700 ND 3 29.1 ND
orange
peel
Microwave Dragon 800 ND 1.3 18.59 46- (Rahmati,
fruit peel 47 Abdullah and
Kang, 2019)
Microwave Potato 400,800 (batch 90, 85 5,20,60 ND 40- (Arrutia et
waste process) 2000 45 al., 2020)
(continuous)
Microwave Elephant 495 ND 8.93 20.36 ND (Khedmat et
apple al., 2020)
fruit
Microwave Cocoa 400 ND 15 9.64 ND
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pod husk
Many other hybrid-assisted methods are reported, which use a combination of nonconventional
extraction methods to further improve the efficiency of the process. These hybrid methods
include ultrasound microwave-assisted extraction (UMAE) and ultrasound enzyme-assisted
extraction (UEAE). However, all of the processes and the inputs need to be analyzed from the
sustainability point of view.
3.2.6. Ultrasound
Ultrasound consists of vibrations greater than 20 kHz which can be applied to solid, liquid, and
gas. The term “ultrasound” generally refers to frequencies greater than 16 kHz. The ultra sound
technology has many applications in food industries including extraction, drying,
homogenization, blanching, and microbial inactivation. During extraction, ultrasound
frequencies play a major part in collapsing the cavitation bubbles close to the cell wall, which
leads to stronger agitation and solvent can penetrate the cells, resulting in an intensification of
mass transfer. The ultrasound can help in reducing the extraction time, energy consumption, and
enhance the overall yield mainly due to the cavitation force which can impel the chain of
compression and rarefactions, that leads to the formation of bubbles and changes in the
temperature and pressure on the molecules. Ultrasound technology can be considered as an
innovative approach to enhance resource efficiency. Due to its various advantages compared to
CE, it is extensively used on several types of plant by-products and food waste.
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High-pressure Disruptors cell wall and create inter The processing cost is relatively
processing fibrillar spaces in cell networks. high.
Possibility of doubling the pectin
yield.
Ultrasound 1. Enhanced extraction Dispersed phase in ultrasound
efficiency leads to compressibility, heat
2. Reduced extraction time intensity, and thermal diffusion
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To obtain higher yields and better quality of pectin at mild temperature, enzyme-assisted
extraction is widely explored as an emerging green technology. This method uses enzymes with
high specificity and selectivity to release the protopectin from the cell walls. The advantage of
this method is elimination of acids in the process, which prevents any corrosion of the
equipment. Other advantages include a lower operating temperature (which reduces the energy
consumption), pectin of high quality (due to the specific action of enzymes), and higher yields.
However, the use of buffers may lead to additional input costs, and the cost of enzymes could be
a bottleneck for industries. Nevertheless, even though the use of enzymes is greener, the
production process of enzymes on its own is energy intensive. Furthermore, enzyme
concentration, transportation, and storage in low temperatures might adversely affect the
sustainability. Many other hybrid-assisted methods are reported, which use a combination of
nonconventional extraction methods to further improve the efficiency of the process. These
hybrid methods include ultrasound microwave-assisted extraction (UMAE) and ultrasound
enzyme-assisted extraction (UEAE). However, all of the processes and the inputs need to be
analyzed from the sustainability point of view.
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CHAPTER FOUR
CONCLUSION AND RECOMMENDATION
4.1. Conclusion
The food industry is exploring the remarkable qualities of pectin, a unique hydrocolloid. It has
been quickly spreading to additional industrial sectors as well. One amazing method of reducing
greenhouse gas emissions from fruit processing waste that would otherwise end up in landfills is
to extract high-value compounds like pectin and other bioactive chemicals. But just using waste
isn't enough; to make it viable in the long run, the extraction method needs to be cost-effective,
environmentally friendly, and sustainable. To create a process that is truly environmentally
friendly, the sustainability problems with the current conventional method must be addressed
from a life cycle viewpoint. According to the study, methods for extracting pectin without acid
seem like a viable direction to go.
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4.2. Recommendation
According to the sustainability analysis of the pectin production process, the choice of acid, pH,
amount of ethanol, and electricity source all had a significant impact on the process's economy
and sustainability. While organic acids are thought of as environmentally friendly and green
alternatives, the manufacture of organic acids, such citric acid, has a greater influence on climate
change than the production of mineral acids. This may be mainly because organic acids are
weaker than mineral acids and need larger concentrations of acid to achieve the same pH values.
As a result, while choosing acids, one must take into account both their source and life cycle.
Furthermore, organic acids are more costly than mineral acids from an economic standpoint.
This may be the reason why industries steer clear of using organic acids to extract pectin, despite
the fact that they have been shown to provide pectin that is of superior quality and at
comparatively greater yields than mineral acids. Furthermore, a higher concentration of organic
acids results in greater equipment sizes, which has a negative cost impact.
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Arrutia, F. et al. (2020) ‘Development of a continuous-flow system for microwave-assisted
extraction of pectin-derived oligosaccharides from food waste’, Chemical Engineering Journal,
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combined with binary mixtures of ethanol and water to extract steviol glycosides and antioxidant
compounds from Stevia rebaudiana leaves’, Journal of Food Processing and Preservation,
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Chen, H.M., Fu, X. and Luo, Z.G. (2015) ‘Properties and extraction of pectin-enriched materials
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https://doi.org/10.1016/j.carbpol.2019.115474.
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the extraction yield and physicochemical properties of pectin from dragon fruit (Hylocereus
polyrhizus) peels’, Bioactive Carbohydrates and Dietary Fibre, 18, p. 100186. Available at:
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