1. Site Safety training will be given and Gate pass will be ensured.
Lack of awarness about
Mobilization of
1 work area/Site leads to
manpower
Physical injury.
Existing Combustible
2 4
Site Area Clearence materials in work area
leads to fire
3 Shifting of Brazing Personal injury due to
Set manually contact with sharp edge
1)fire
2) Burn injury
3) may be fatal
Handling of Gas
4 Cutting Brazing set
4)Respiratory problem
5) Heat stress
6) Heat & spark
7) Explosion
5 Handling of Gas
Explosion
Cutting Brazing set
Loose lugs of Burn injury
6 Handling of Brazing
can result in sparks which
set
can leads to fire.
Earth leakage can cause
Handling of Brazing electric shock to the
7 set work person handling the
Brazing set .
1. Damaged Brazing Set
8 Handling of Brazing
set
hose clamp at the
connecting point available
Copper pipeing brazing
9 Handling of Brazing sparks will cause fire if any
Set flammable materials
nearby
Brazing Sethandles in
Handling of Brazing damaged condition, can
10
Set lead to body injury during
operation.
Makingl
11 connections
Fire Hazard Respiratory
/disconnection of
Brazing Set
Fire due to hot material or
hot welding electrodes
12
Brazing set work coming in contact with any
flammable material in the
work area.
Burn injury due to contact
with hot metal.
13 Brazing set work
14
Brazing set work Fire Hazard Respiratory
Head, hand and leg injury
15 Brazing set work on
height.
due to fall of person on
height.
Reasonable 2. HSE induction Training will be given before enter the site.
*PH = Physical Hazard 2 3 3 No
Risk 3. PPE’s (Safety helmet, Reflective jacket, Goggles, Safety shoes) will
be given.
1. Tool Box Talk will be conducted about site area and its clearance.
2. Housekeeping work permit will be obtained before starting of work.
3. Method statement of Housekeeping will be referred.
3 3 Yes Reasonable 4. PPE’s (Safety helmet, Cotton hand gloves, Reflective jacket, Safety
*F = Fire Hazards
Risk shoes) will be provided.
5. Fire extinguisher and Fire bucket will be provided.
6. All the Dust, Scraps and Combustible materials in work area will be
cleared away from the work area.
1. TBT will be given for Shifting of Brazing Set .
2. PPE's (Safety helmet, Cut resistance hand gloves, Reflective jacket,
3 3 3 No Reasonable Safety shoes) will be given.
*M = Mechanical Hazard
Risk 3. Gas cylinders vertically sitting on trolley then tighten with chain
4.Equipped with flash back arrester (both oxygen andacetylene
5.Gas cylinder cap available
1. Hot job must be barricaded and display safety sign board
2.Trained person in the operation of fire extinguisher and informative in
case of emergency
3. All cylinders shall be placed upright position.
4. All cylinder shall be transport thoroughly trolley only. and should be
locked by chain
5. Check the hose pipe before initiation work.
3 3 3 No Reasonable
*PH = Physical Hazard
Risk
6. Flash back arrestor should be used for gas cutting set.
7. Prior to starting the work, hot work permit will be obtained.
8. Procedures of handling Brazing set will be referred.
9. Daily inspection checklist ofBrazing set will be maintained.
10.Brazing set will not be allowed for operating in wet areas.
11. Continuous supervision will be deployed.
12. PPE's (Safety helmet, Rubber hand gloves for, Goggles, Reflective
jacket, Safety shoes) will be provided.
1. Equipment condition shall be inspected prior to use.
3 3 3 No Reasonable 2. Use of appropriate PPE (Hand gloves, safety shoes, helmet, jacket
*PH = Physical Hazard
Risk etc.)
1. 1. Task specific training and TBT will be conducted.
2. Prior to starting the work, hot work permit will be obtained.
3. Procedures of handling Brazing set will be referred.
5 3 3 Yes Reasonable 4. Daily inspection checklist of Brazing set will be maintained.
*F = Fire Hazards
Risk 5.Brazing set will not be allowed for operating in wet areas.
6. Continuous supervision will be deployed.
7. PPE's (Safety helmet, Rubber hand gloves for, Goggles, Reflective
jacket, Safety shoes) will be provided.
1. Task specific training and TBT will be conducted.
2. Prior to starting the work, Hot work permit will be obtained.
3. Handling of Brazing set Procedures will be referred.
4. Weekly inspection checklist of Brazing set will be maintained.
5. Continuous supervision will be deployed.
3 3 3 No Reasonable
*PH = Physical Hazard
Risk
8. PPE's (Safety helmet, Rubber hand gloves for electrical
maintenance, Leather hand gloves for welding work., welding apron,
goggles, Reflective jacket, Safety shoes) will be provided.
9. All electrical cables are in good condition & joints free.
10. All electrical cables are taken overhead 7 ft. from ground level.
1. Task specific training and TBT will be conducted.
2. Prior to starting the work, Hot work permit will be obtained.
3. Handling of Brazing set Procedures will be referred.
4. Weekly inspection checklist of Brazing set will be maintained.
5. Continuous supervision will be deployed.
4 3 3 Yes Reasonable
*PH = Physical Hazard
Risk
8. PPE's (Safety helmet, Rubber hand gloves for electrical
maintenance, Leather hand gloves for welding work., welding apron,
goggles, Reflective jacket, Safety shoes) will be provided.
9. All electrical cables are in good condition & joints free.
10. All electrical cables are taken overhead 7 ft. from ground level.
1. The return holders should be in good condition and shall be
inspected before use.
2.Hot job must be barricaded and display safety sign
5 3 3 Yes Reasonable board
*F = Fire Hazards
Risk 3. Fire extinguishers & Fire buckets to be kept.
4. Fire watcher should be available.
5. Only authorized electricians will be deployed for connecting cables to
earth return holder with proper insulating.
1. Equipment condition shall be inspected prior to use.
3 3 3 No Reasonable 2. Use of appropriate PPE (Hand gloves, safety shoes, helmet, jacket
*M = Mechanical Hazard:
Risk etc.)
1.The Brazing set hose clamp at the connecting point available
should be in good condition
5. All Cylinder Key/Handleare trolley proper current rating double
5 3 3 Yes Reasonable insulated & joints free.
*PH = Physical Hazard
Risk 6. PPE's (Safety helmet, rubber hand gloves, safety shoes and
reflective jacket will be provided.
7. Ensure proper job earthing to be connecting before start of the
activity
1. Combustible flammable material removed from Gas Cutting work
area
(Housekeeping)
2. The Scrap welding electrodes shall be disposed of properly after they
cool down.
5 3 3 Yes Reasonable
*F = Fire Hazards
Risk
3. Fire extinguisher and fire bucket will be kept near the work location.
4. Fire watcher will be deployed for continuous supervision.
6. Fire Blankets should be use duringBrazing set work.
5. PPE's (Safety helmet, Leather hand gloves for welding work.
Reflective jacket, Safety shoes) will be provided.
1. Authorized persons are allowed for welding operation area.
2. Hot scrap materials should be staged in identified location
4 3 3 Yes Reasonable
*PH = Physical Hazard
Risk
3. PPE's (Safety helmet, leather hand gloves, welding apron, Aram
sleeves & legs sleeves, safety goggles, Safety shoes) will be provided.
1. Only authorized person/ Brazing are allowed for Brazing set
operation.
2. Brazing set radiation filter glass will be used for Brazing set purpose.
4 3 3 Yes Reasonable
*CH = Chemicl Hazard.
Risk
3. Brazing set face shield & mask should be providing to Brazing
setduring Brazing set work.
4. PPE's (Safety helmet, leather hand gloves, Brazing setapron,
Brazing set face shield, safety shoes) will be provided.
1. Persons working at height will be provided with Full Body Safety
Harness and the checklist for FBSH will be maintained.
2. Toe guards are provided at the working platform of the scaffold to
prevent the material/Tools slip from height.
3. Fire extinguisher and fire bucket will be kept near the work location.
3 3 3 No Reasonable
*PH = Physical Hazard
Risk
4. Fire watcher will be deployed for continuous supervision.
5. The work area will be barricaded to restrict un-authorized access.
6. PPE's (Safety helmet, Leather hand gloves for Brazing set work.
welding apron, Reflective jacket, and Safety shoes) will be provided.
7. Provide continuous site supervision & safety observations.
8. Display safety sign boards at working area.
 1. Persons working at height will be provided with Full Body Safety
Harness and the checklist for FBSH will be maintained.
2. Toe guards are provided at the working platform of the scaffold to
prevent the material/Tools slip from height.
3. Fire extinguisher and fire bucket will be kept near the work location.
TheBrazing Set sparks
16 Brazing Set work on 5 3 3 Yes Reasonable 4. Fire watcher will be deployed for continuous supervision.
falling on combustible *F = Fire Hazards
height.
materials leads to fire.
Risk 5. The work area will be barricaded to restrict un-authorized access.
6. PPE's (Safety helmet, Leather hand gloves for welding work. welding
apron, Reflective jacket, and Safety shoes) will be provided.
7. Provide continuous site supervision & safety observations.
8. Display safety sign boards at working area.

1. Hammers will be visually inspected and will be approved if it is free

1. Finger injured in
between hammer & metal.
17
Hammering work
2. Damage hammer handle
causes Hand injury
from any damage in handle and other parts.
2. Hammers and other tools which is safe to work will be allowed to
work.
3 3 3 No Reasonable 3. Necessary rubber grippes will be given to the hammer handle.
*PH = Physical Hazard
Risk 4. Fire extinguisher and fire bucket will be kept near the work location.
5. Fire watcher will be deployed for continuous supervision.
6. PPE's (Safety helmet, Leather hand gloves for welding work. welding
apron, Reflective jacket, and Safety shoes) will be provided.
7. Deployed only trained person for the job.

1. Task specific training and TBT will be conducted on associated

hazards on scrap materials.
Cut injury due to contact 2. Procedures of Housekeeping will be referred.
18 Shifting the scrap with sharp edges. 3 3 3 No Reasonable 3. Fire watcher & site supervisor will be deployed for continuous
*PH = Physical Hazard
material Risk supervision.
4. PPE's (Safety helmet, Cut resistant hand gloves, Reflective jacket,
Safety shoes) will be provided.

1) Cutting zone should be isolated by G.I. sheet.

2) DCP type fire extinguisher Sand bucket should be installed.
3) Use required PPE such as leather hand gloves, helmet ,Goggles etc
4) Hot job must be barricaded and display safety sign board
5) Trained person in the operation of fire extinguisher and informative in
19 Shifting the scrap Foot injury due to material 4 3 3 Yes Reasonable
material fall on foot Heat & spark.
*PH = Physical Hazard
Risk
case of emergency
6) All cylinders shall be placed upright position.
7) All cylinder shall be transport thoroughly trolley only. and should be
locked by chain
8) Check the hose pipe before initiation work.

1. Task specific training and TBT will be conducted on housekeeping.

2) Housekeeping of gas cutting zone must be fulfilled

i)Raw material
ii) Finished product
Hand/Foot Injury, Cut
20 3 3 3 No Reasonable iii) scrap
Housekeeping injury *PH = Physical Hazard
Risk iv) Isolate from all combustible material like wood, paper etc.
3. Procedures of Housekeeping will be referred.
4. Fire watcher will be deployed for continuous supervision.
5. PPE's (Safety helmet, Cut resistant hand gloves, Leather apron,
Reflective jacket, Safety shoes) will be provided.