Gehl 650, 750, T750 & Mustang 608, 708, 708T & Manitou MLA-6, MLA-7, MLA-T 516 Articulated Loader Service Manual

Gehl 650
Gehl 750
Gehl T750
Mustang 608
Mustang 708
Mustang 708T
Manitou MLA-6
Manitou MLA-7
Manitou MLA-T 516
Articulated Loader
Service Manual
50940441 Rev. B 11/19
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WARNING
This product can expose you to lead which is known to the State of California to cause
cancer and birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov
WARNING
Breathing diesel engine exhaust exposes you to chemicals known to the state of Califor-
nia to cause cancer and birth defects or other reproductive harm.
• Always start and operate the engine in a well-ventilated area.
• If in an enclosed area, vent the exhaust to the outside.
• Do not modify or tamper with the exhaust system.
• Do not idle the engine except as necessary.
For more information go to www.P65warnings.ca.gov/diesel.

Table of Contents
Introduction................................................................................................................................................11
Safety Symbol and Signal Words.......................................................................................................................... 11
Signal Words .................................................................................................................................................. 11
Contents and Use of this Manual .......................................................................................................................... 11
Machine Orientation .............................................................................................................................................. 12
Proper Machine Use.............................................................................................................................................. 12
Model/Serial Numbers........................................................................................................................................... 12
Machine Model and Serial Numbers .............................................................................................................. 12
Component Serial Numbers ........................................................................................................................... 13
Component Identification....................................................................................................................................... 14
Non-telescopic Machines ............................................................................................................................... 14
Telescopic Machines ...................................................................................................................................... 15
Fields of Application .............................................................................................................................................. 16
Using Attachments ................................................................................................................................................ 16
Fire Extinguisher ................................................................................................................................................... 17
Manufacturer Information ...................................................................................................................................... 17
Indicator and Operation Symbols .......................................................................................................................... 18
Safety..........................................................................................................................................................21
Safety Symbol and Signal Words.......................................................................................................................... 21
Safety Alert Symbol ........................................................................................................................................ 21
Signal Words .................................................................................................................................................. 21
Mandatory Safety Shutdown Procedure................................................................................................................ 22
Before Starting ...................................................................................................................................................... 22
During Operation ................................................................................................................................................... 24
Provision for Stability/Avoiding Rollover and Tipover Accidents ........................................................................... 26
Telescopic Machines............................................................................................................................................. 28
Articulated Loader Stability.................................................................................................................................... 28
Effect of Load Arm Lowering on Stability........................................................................................................ 29
Effect of Load Arm Extension on Stability (Telescopic Machines Only) ......................................................... 29
Effect of Uneven or Unstable Ground on Stability .......................................................................................... 29
Effect of Machine Travel on Stability .............................................................................................................. 30
Effect of Load Movement on Stability ............................................................................................................. 30
Applications with Load-Handling Devices ............................................................................................................. 30
Parking the Machine.............................................................................................................................................. 31
Electrical Energy ................................................................................................................................................... 31
Maintenance and Service Safety Practices........................................................................................................... 31
Battery Hazards..................................................................................................................................................... 33
Fire Hazards.......................................................................................................................................................... 33
Additional Safety Equipment ................................................................................................................................. 34
Crystalline Silica Exposure.................................................................................................................................... 35
Transporting the Machine...................................................................................................................................... 35
Raising the Machine with a Crane......................................................................................................................... 35
Loading and Transporting the Machine................................................................................................................. 35
Safety Decals ........................................................................................................................................................ 36
New Decal Application.................................................................................................................................... 36
Non-Telescopic Machines .............................................................................................................................. 37
ANSI-Style and Common Safety Decal Locations ................................................................................................ 39
ISO-Style Safety Decal Locations ......................................................................................................................... 44
Printed in U.S.A. 1 50940441/B1119

Indicators and Controls ............................................................................................................................ 49
Multi-Function Display ........................................................................................................................................... 51
Multi-Function Display Symbols ...................................................................................................................... 52
Multi-Function Display Screens ...................................................................................................................... 54
Control Keypad ...................................................................................................................................................... 60
Switch Panel .......................................................................................................................................................... 61
Audible Alerts .................................................................................................................................................. 62
Telescopic Machines Load/Level Indicators (Telescopic Machines) ..................................................................... 62
Load Arm Angle Indicator (Telescopic Machines) .......................................................................................... 62
Load Arm Extension Indicator (Domestic Telescopic Machines Only)............................................................ 62
Longitudinal Load Moment Indicator (LLMI) (EU Telescopic Machines Only) ................................................ 63
Lateral Level Indicator (Telescopic Machines)................................................................................................ 63
Ignition Switch........................................................................................................................................................ 64
Operator’s Seat/Armrest ........................................................................................................................................ 64
Multi-Function Joystick .......................................................................................................................................... 65
Load Arm/Attachment Tilt Control ................................................................................................................... 65
Telescopic Load Arm Extend/Retract Control Switch (Telescopic Machines) ................................................ 65
Non-Telescopic Machines Float Controls ....................................................................................................... 66
Telescopic Machines Raise Float Controls ..................................................................................................... 67
Travel Direction Switch ................................................................................................................................... 67
Travel Speed Range Selection Button ............................................................................................................ 68
Differential Lock Button ................................................................................................................................... 68
Auxiliary Hydraulics Control Switch ................................................................................................................ 69
Parking Brake ........................................................................................................................................................ 69
Parking Brake Adjustment/Service ................................................................................................................. 69
Control Lever (Option) ........................................................................................................................................... 70
Throttle Controls .................................................................................................................................................... 70
Travel Controls ...................................................................................................................................................... 71
Travel Direction Switch ................................................................................................................................... 71
Travel Pedal.................................................................................................................................................... 71
Brake/Inching Pedal ........................................................................................................................................ 72
Steering Wheel ............................................................................................................................................... 72
High/Low Travel Speed Selection.......................................................................................................................... 73
Constant Speed (Option) ....................................................................................................................................... 73
Differential Lock ..................................................................................................................................................... 74
Engine Off Load Arm Lower .................................................................................................................................. 74
Non-Telescopic Machines............................................................................................................................... 74
Hydraulics Transport Lock-out............................................................................................................................... 74
Attachment Mounting............................................................................................................................................. 75
Quick Attachment Hitch .................................................................................................................................. 75
Auxiliary Hydraulic System .................................................................................................................................... 75
Auxiliary Circuit Pressure Relief...................................................................................................................... 75
Auxiliary Hydraulic Control .............................................................................................................................. 76
Hydraglide™ Button (Option)................................................................................................................................. 77
Cooling Fan Rotation Reversing Button ................................................................................................................ 77
Cab Heat and Air Conditioning (HVAC)................................................................................................................. 78
Work Lights Button ................................................................................................................................................ 78
Load Arm Lights Button (Telescopic Machines Only) ............................................................................................ 79
Beacon (Option)..................................................................................................................................................... 79
Windshield Wiper/Washer and Defrost.................................................................................................................. 80
Windshield Wiper Button................................................................................................................................. 80
Windshield Washer Button.............................................................................................................................. 80
Washer Fluid Reservoir .................................................................................................................................. 80
Rear Window/Washer Switch ......................................................................................................................... 80
Rear Window Defrost Switch .......................................................................................................................... 80
12V Accessory Power Outlet ................................................................................................................................. 81
50940441/B1119 2 Printed in U.S.A.

External 12V Attachment Power Connections (Option) ........................................................................................ 81
12V Attachment Power Controls .................................................................................................................... 81
External 12V Attachment Power Extension Harness ..................................................................................... 82
Battery Disconnect Switch..................................................................................................................................... 82
Operation....................................................................................................................................................83
Operational Checks............................................................................................................................................... 83
Pre-Start Checks ............................................................................................................................................ 83
Checks During Operation ............................................................................................................................... 84
Parking Checks .............................................................................................................................................. 84
Before Operation ................................................................................................................................................... 85
Cab Entry and Exit.......................................................................................................................................... 85
Cab Door (Option) .......................................................................................................................................... 85
Cab Window Latches...................................................................................................................................... 86
Emergency Exit .............................................................................................................................................. 86
Right Window Stop ......................................................................................................................................... 87
Operator’s Seat Adjustment ........................................................................................................................... 87
Armrest Height Adjustment............................................................................................................................. 88
Seat Belt................................................................................................................................................................ 89
Fastening/Unfastening the Seat Belt .............................................................................................................. 89
Dome Light ............................................................................................................................................................ 89
Starting the Engine................................................................................................................................................ 90
Cold-Starting................................................................................................................................................... 92
After Starting................................................................................................................................................... 92
Engine Warm Up ................................................................................................................................................... 92
Run-In Period ........................................................................................................................................................ 93
Stopping the Engine .............................................................................................................................................. 93
Engine Stalling ...................................................................................................................................................... 93
Safety Interlock System (Hydraloc™) ................................................................................................................... 93
Safety Interlock System Test.......................................................................................................................... 93
Travel Drive Operation .......................................................................................................................................... 94
High/Low and Optional 3-Speed Travel Speed Modes .................................................................................. 97
Differential Lock Operation ............................................................................................................................. 97
Constant Speed Operation (Option)...................................................................................................................... 98
Travel Drive Error Condition Operation (Limited and Safe Modes) ................................................................ 99
Backup Alarm (Option) ................................................................................................................................... 99
Special Considerations for Telescopic Machines................................................................................................ 100
Telescopic Load Arm Operation ................................................................................................................... 100
Longitudinal Load Moment Indicator (LLMI) – EU Telescopic Machines Only ............................................. 101
Load Arm Operation ............................................................................................................................................ 102
Load Arm Travel Position ............................................................................................................................. 102
Load Arm/Attachment Tilt Operation ............................................................................................................ 103
Engine Off Load Arm Lower (Non-Telescopic Machines) ............................................................................ 103
Non-Telescopic Machines Float Operation (Raise and Tilt) ......................................................................... 104
Telescopic Machines Raise Float Operation ................................................................................................ 105
Load Arm Extend/Retract (Telescopic Machines Only)................................................................................ 106
Load Arm Raise/Tilt Support (Non-Telescopic Machines Only) .......................................................................... 108
Engage Load Arm Support ........................................................................................................................... 108
Disengage Load Arm Support ...................................................................................................................... 109
Engage Tilt Support...................................................................................................................................... 110
Disengage Tilt Support ................................................................................................................................. 111
Self-Leveling and Return-To Dig ......................................................................................................................... 112
Self-Leveling (Load Arm Raise).................................................................................................................... 112
Return to Dig (Load Arm Lower)................................................................................................................... 112
Hydraglide™ Ride Control System (Option)........................................................................................................ 112
Hydraulics Transport Lock-Out Operation........................................................................................................... 113
Connecting/Disconnecting Attachments.............................................................................................................. 114
Printed in U.S.A. 3 50940441/B1119

Power-A-Tach® System Hitch Operation ..................................................................................................... 114
Euro-Style and 4-Point Hitch Operation ........................................................................................................ 116
Powering Attachments with Hydraulic Function................................................................................................... 120
Connecting Hydraulic Attachments to the Auxiliary Hydraulic Circuits ......................................................... 120
Disconnecting Hydraulic Attachments from the Auxiliary Hydraulics Circuit................................................. 122
Auxiliary Hydraulics Operation ...................................................................................................................... 122
14-Pin Connector (Option)................................................................................................................................... 124
Switch / Pin Assignments.............................................................................................................................. 124
Working with Buckets .......................................................................................................................................... 125
Digging Tips .................................................................................................................................................. 125
Safety Instructions When Working with Buckets........................................................................................... 125
Working with Buckets.................................................................................................................................... 126
Working with Pallet Forks .................................................................................................................................... 128
Safety Instructions When Working with Pallet Forks .................................................................................... 128
Moving Loads Using Pallet Forks ................................................................................................................. 130
Diesel Particulate Filter (DPF) Regeneration Procedures ................................................................................... 132
Reset Regeneration ...................................................................................................................................... 132
Stationary Regeneration ............................................................................................................................... 133
DPF Maintenance ......................................................................................................................................... 135
After Operation .................................................................................................................................................... 135
Jump-Starting ...................................................................................................................................................... 136
Raising the Machine using a Crane..................................................................................................................... 137
Crane Lifting Preparation .............................................................................................................................. 138
Towing ................................................................................................................................................................. 139
Precautions ................................................................................................................................................... 139
Preparation ................................................................................................................................................... 139
Towing Procedure ......................................................................................................................................... 140
After Towing .................................................................................................................................................. 140
Loading and Transporting the Machine on a Transport Vehicle .......................................................................... 141
Loading and Securing the Machine .............................................................................................................. 141
Maintenance............................................................................................................................................. 145
Maintenance Schedule ........................................................................................................................................ 147
Checks, Cleaning and Inspection ................................................................................................................. 147
Leakage Check ............................................................................................................................................. 148
Lubrication and Filter Changes ..................................................................................................................... 149
Functional Check .......................................................................................................................................... 149
Maintenance Interval ........................................................................................................................................... 150
General Lubrication ............................................................................................................................................. 151
Non-Telescopic Machines............................................................................................................................. 151
Telescopic Machines .................................................................................................................................... 152
General Lubrication Detail ............................................................................................................................ 153
Telescopic Load Arm Maintenance (Telescopic Machines Only) ........................................................................ 157
Telescopic Load Arm Section Lubrication..................................................................................................... 157
Telescopic Load Arm Wear Pad Replacement ............................................................................................. 158
LLMI Calibration (EU Telescopic Machines Only) ............................................................................................... 158
Engine Maintenance ............................................................................................................................................ 160
Engine Oil ..................................................................................................................................................... 160
Engine Air Filters........................................................................................................................................... 163
Changing Air Filter Elements ........................................................................................................................ 163
Engine Cooling System................................................................................................................................. 164
Belt Maintenance .......................................................................................................................................... 167
DPF Service......................................................................................................................................................... 169
Fuel System Maintenance ................................................................................................................................... 169
Adding Fuel ................................................................................................................................................... 170
Water Separator Inspection/Maintenance..................................................................................................... 170
Changing Fuel Filter...................................................................................................................................... 172
50940441/B1119 4 Printed in U.S.A.

Hydraulic System Maintenance........................................................................................................................... 173
Checking Hydraulic Oil Level........................................................................................................................ 173
Changing Hydraulic Oil................................................................................................................................. 174
Changing Hydraulic Filter ............................................................................................................................. 175
Hydraulic Hose Maintenance .............................................................................................................................. 177
Planetary Axles ................................................................................................................................................... 178
Changing Axle Wheel Hub Oil ...................................................................................................................... 178
Changing Axle Center Oil ............................................................................................................................. 179
Brake Fluid Reservoir.......................................................................................................................................... 179
Checking/Replenishing Brake Fluid Reservoir Level.................................................................................... 179
Parking Brake Adjustment/Service...................................................................................................................... 180
Parking Brake Cable Adjustment.................................................................................................................. 180
Parking Brake Actuator Bracket Adjustment ................................................................................................ 181
Wheels and Tires ................................................................................................................................................ 182
Wheel Fasteners .......................................................................................................................................... 182
Tires.............................................................................................................................................................. 182
Travel Motor Lubrication...................................................................................................................................... 182
Electrical System................................................................................................................................................. 183
Battery .......................................................................................................................................................... 183
Using a Booster Battery (Jump-Starting)...................................................................................................... 184
Fuses and Relays......................................................................................................................................... 185
CAN Resistor................................................................................................................................................ 187
Chassis Grounds .......................................................................................................................................... 187
Light Bulb Replacement ............................................................................................................................... 188
14-Pin Connector Fuses, Diodes and Relays (Option)................................................................................. 192
HVAC/Air Conditioning Maintenance .................................................................................................................. 194
HVAC Filters................................................................................................................................................. 194
Air Conditioning Compressor Belt ................................................................................................................ 195
Windshield Washer Reservoir ............................................................................................................................. 195
Long-Term Storage ............................................................................................................................................. 196
Before Storage ............................................................................................................................................. 196
After Storage ................................................................................................................................................ 196
Final Shutdown / Decommissioning .................................................................................................................... 197
Before Disposal ............................................................................................................................................ 197
Machine Disposal ......................................................................................................................................... 197
Hydrostatic System .................................................................................................................................199

Hydrostatic System General Information............................................................................................................. 199
Charge Pressure Test and Adjustment ............................................................................................................... 202
Preparation ................................................................................................................................................... 202
Test Procedure ............................................................................................................................................. 202
Hydrostatic Pump Pressure Relief Valves........................................................................................................... 203
600 Series / MLA-6 Hydrostatic Pump Removal ................................................................................................. 204
Splined Coupler Removal/Installation ................................................................................................................. 207
600 Series / MLA-6 Hydrostatic Pump Installation .............................................................................................. 207
700 Series / MLA-7 / MLA-T Hydrostatic Pump Removal ................................................................................... 211
Splined Coupler Removal/Installation ................................................................................................................. 215
700 Series / MLA-7 / MLA-T Hydrostatic Pump Installation ................................................................................ 215
Hydrostatic Pump Drive Coupling Removal and Installation ............................................................................... 219
Installation .................................................................................................................................................... 220
Drive System............................................................................................................................................223
Drive System General Information ...................................................................................................................... 223
Pump and Drive Motor Error Codes .................................................................................................................... 223
Hydraulic Drive Motor.......................................................................................................................................... 226
600 Series / MLA-6 Hydraulic Motor Removal .................................................................................................... 228
600 Series / MLA-6 Hydraulic Motor Installation ................................................................................................. 230
700 Series / MLA-7 / MLA-T Hydraulic Motor Removal ...................................................................................... 233
Printed in U.S.A. 5 50940441/B1119
700 Series / MLA-7 / MLA-T Hydraulic Motor Installation .................................................................................... 237
Brake/Inching Pedal Calibration .......................................................................................................................... 241
Bleeding the Brake System ................................................................................................................................. 243
Brake/Inching Pedal Electrical ............................................................................................................................. 244
Throttle Pedal Electrical....................................................................................................................................... 244
Hand Throttle Electrical ....................................................................................................................................... 245
Transmission Control Unit (TCU)/Drive Controller............................................................................................... 245
Travel Drive Control Module Error Codes ..................................................................................................... 245
Hydrostatic Pump and Drive Motor Error Codes........................................................................................... 247
Hydraulic System .................................................................................................................................... 249

Hydraulic System General Information ................................................................................................................ 249
General Hydraulic Service Notes......................................................................................................................... 249
Hydraulic System Diagrams ................................................................................................................................ 249
Hydraulic Hoses/Tubes ................................................................................................................................. 261
Seals ............................................................................................................................................................. 261
Main Pressure Test and Adjustment.................................................................................................................... 262
Control Valve ....................................................................................................................................................... 264
Main Control Valve Removal ........................................................................................................................ 265
Main Control Valve Installation ..................................................................................................................... 265
Control Valve Disassembly/Assembly .......................................................................................................... 266
Control Valve Solenoid Removal/Installation ................................................................................................ 267
Relief Valves Removal and Installation......................................................................................................... 268
Non-Telescopic Machines Tilt/Lift Cylinder Tests................................................................................................ 269
Non-Telescopic Machines Tilt Cylinder Drift Test ......................................................................................... 269
Non-Telescopic Machines Tilt Cylinder Internal Leakage Test ..................................................................... 269
Non-Telescopic Machines Lift Cylinder Drift Test ......................................................................................... 270
Non-Telescopic Machines Lift Cylinder Internal Leakage Test ..................................................................... 271
Telescopic Machines Lift/Tilt Functional Description ........................................................................................... 272
Telescopic Load Arm Lift/Tilt Hydraulic Circuit Operation Overview............................................................. 272
Telescopic Load Arm Raise Function Overview ........................................................................................... 273
Telescopic Load Arm Lower Function Overview........................................................................................... 274
Telescopic Load Arm Hydraglide (Ride Control) Function Overview ............................................................ 275
Telescopic Load Arm Tilt Self-Level Over-ride ............................................................................................. 276
Telescopic Machines Tilt/Lift/Extension Cylinder Tests....................................................................................... 277
Telescopic Machines Tilt Cylinder Drift Test ................................................................................................. 277
Telescopic Machines Tilt Cylinder Internal Leakage Test............................................................................. 277
Telescopic Machines Lift Cylinder Drift Test ................................................................................................. 278
Telescopic Machines Lift Cylinder Internal Leakage Test............................................................................. 278
Telescopic Machines Extension Cylinder Drift Test ...................................................................................... 279
Telescopic Machines Extension Cylinder Internal Leakage Test.................................................................. 279
Hydraulic Cylinder Disassembly/Assembly.......................................................................................................... 280
Cylinder Disassembly ................................................................................................................................... 280
Cylinder Assembly ........................................................................................................................................ 280
Bleeding Air After Cylinder Installation.......................................................................................................... 280
Hydraulic Solenoid Valves and Tests .................................................................................................................. 281
Cylinder Lower Valve and Test (Non-Telescopic Machines) ........................................................................ 281
Isolation Valve (Telescopic Machines).......................................................................................................... 282
Standard Auxiliary Hydraulics Pressure Release Valve and Test ................................................................ 282
Secondary Auxiliary Hydraulics Pressure Release Valve and Test .............................................................. 284
High-Flow Auxiliary Hydraulics Valve and Test (Non-Telescopic Machines)................................................ 285
Standard Auxiliary Hydraulics Priority Valve and Test (Telescopic Machines) ............................................. 287
High-Flow Valve and Test (Telescopic Machines) ........................................................................................ 291
Lift/Tilt Lockout Valve and Test ..................................................................................................................... 292
Fan/Power-A-Tach/Differential Lock Valve Tests ......................................................................................... 294
50940441/B1119 6 Printed in U.S.A.

Hydraglide ........................................................................................................................................................... 298
Hydraglide™ Ride Control Solenoid Test..................................................................................................... 300
Solenoid Valve Disassembly/Reassembly .......................................................................................................... 301
Steering ............................................................................................................................................................... 302
Steering Priority Valve Test .......................................................................................................................... 302
Hydraulic System Troubleshooting...................................................................................................................... 304
Hydraulic Schematics .............................................................................................................................307

Hydraulic Schematic — Standard (Non-Telescopic Machines)........................................................................... 307
Hydraulic Schematic — with High-Flow/2nd Auxiliary Hydraulics and Hydraglide (Non-Telescopic Machines) . 308
Hydraulic Schematic — Standard Auxiliary Hydraulics (Telescopic Machines) .................................................. 309
Electrical Control System .......................................................................................................................313

Electrical Control System General Information ................................................................................................... 313
CAN System General Information ................................................................................................................ 313
Control Modules .................................................................................................................................................. 314
Machine Control Unit (MCU) ........................................................................................................................ 314
Transmission Control Unit (TCU) ................................................................................................................. 314
Engine Control Unit (ECU) ........................................................................................................................... 314
Display/Indicators/Controls........................................................................................................................... 315
CAN System Service/Computer Connection....................................................................................................... 317
J1939 Data Connector.................................................................................................................................. 317
CAN/Computer Connection Harnesses........................................................................................................ 317
Deutz Engine CAN/Computer Connection Harness (SerDia)....................................................................... 318
Danfoss Service Tool (Plus+1) Software...................................................................................................... 319
Multi-Function Display Service Software Update/Pass Code Reset ............................................................ 319
Operation/Controller Area Network (CAN) Functional Organization ................................................................... 320
Operation/CAN Function Organization Overview ......................................................................................... 320
Keypad Input/Output Detail .......................................................................................................................... 321
Display Output Detail.................................................................................................................................... 322
Machine Control Unit (MCU) Input/Output Detail ......................................................................................... 323
Travel Control Unit (TCU) Input/Output Detail.............................................................................................. 325
HydralocTM (Safety Interlock) Functional Detail .......................................................................................... 326
Ignition/Starting Functional Detail................................................................................................................. 327
Operation Functional Detail .......................................................................................................................... 329
Load Arm Functional Detail .......................................................................................................................... 330
Drive System Functional Detail .................................................................................................................... 331
Auxiliary Hydraulics Functional Detail .......................................................................................................... 335
Cooling Fan Functional Detail ...................................................................................................................... 337
Warning Indicators Functional Detail............................................................................................................ 338
Lighting Functional Detail ............................................................................................................................. 340
Accessories and Options Functional Detail......................................................................................................... 342
CAN/Control System Troubleshooting ................................................................................................................ 344
Inputs/Outputs Detail .................................................................................................................................... 344
Error Codes .................................................................................................................................................. 370
MCU and Keypad CAN Error Codes ............................................................................................................ 370
Electrical System.....................................................................................................................................373
Power Distribution ............................................................................................................................................... 381
Fuses/Relays................................................................................................................................................ 381
Power Distribution Module Fuse Socket Test............................................................................................... 381
Main Power Relay ........................................................................................................................................ 381
Front Wiper Relay......................................................................................................................................... 381
Relay Testing................................................................................................................................................ 382
Start/Glow Relay Solenoid Test .......................................................................................................................... 383
Control Modules .................................................................................................................................................. 383
J1939 Data Connector ........................................................................................................................................ 384
Printed in U.S.A. 7 50940441/B1119

Easy Manager...................................................................................................................................................... 384
Easy Manager Fuse ...................................................................................................................................... 384
Easy Manager Relay..................................................................................................................................... 385
Wire Harness Diagrams .......................................................................................................................... 387

Wire Harness Diagram -- Front Chassis.............................................................................................................. 387
Wire Harness Diagram -- Rear Chassis -- AL750 (SN J00070227 and Down), AL708 (SN A00075299 and Down),
AL650 (SN C00060321 and Down), AL608 (SN C00065301 and Down) ........................................................ 389
Wire Harness Diagram -- Telescopic Load Arm .................................................................................................. 390
Wire Harness Diagram -- Cab/Canopy ................................................................................................................ 391
Wire Harness Diagram -- Engine -- AL650 (SN C00060322 and Up), AL608 (SN C00065302 and Up), MLA-6 392
Wire Harness Diagram -- Engine -- AL650 (SN C00060321 and Down), AL608 (SN C00065301 and Down) ... 393
Wire Harness Diagram -- 700 Series / MLA-7 / MLA-T Engine ........................................................................... 394
Schematics .............................................................................................................................................. 395

Hydraulic Schematic — Standard (Non-Telescopic Machines) ........................................................................... 395
Hydraulic Schematic — with High-Flow/2nd Auxiliary Hydraulics and Hydraglide (Non-Telescopic Machines) . 396
Hydraulic Schematic — Standard Auxiliary Hydraulics (Telescopic Machines) .................................................. 397
Electrical Schematic – Chassis (1 of 3) ............................................................................................................... 401
Electrical Schematic – Chassis (2 of 3) ............................................................................................................... 402
Electrical Schematic – Chassis – Switch Panel Splices (3 of 3) .......................................................................... 403
Electrical Schematic – Chassis – Rear Frame (1 of 2) ........................................................................................ 404
Electrical Schematic – Chassis – Rear Frame (2 of 2) ........................................................................................ 405
Electrical Schematic – Chassis – Front Frame/Headlights (Non-Telescopic Machines) ..................................... 406
Electrical Schematic – Chassis – Front Frame/Headlights (Telescopic Machines) (1 of 2) ................................ 407
Electrical Schematic – Chassis – Front Frame/Headlights (Telescopic Machines) (2 of 2) ................................ 408
Electrical Schematic – Enclosed ROPS/FOPS.................................................................................................... 409
Electrical Schematic – HVAC .............................................................................................................................. 410
Electrical Schematic – Open ROPS/FOPS.......................................................................................................... 411
Electrical Schematic – 600 Series Engine (Yanmar 4TNV98CT-PGWLT) .......................................................... 412
Electrical Schematic — 700 Series Engine (Deutz TD3.6L4) (1 of 2) ................................................................. 413
Electrical Schematic -- 700 Series Engine (Deutz TD3.6L4) (2 of 2)................................................................... 414
Electrical Schematic — Electrical Auxiliary Circuits............................................................................................. 415
Electrical Schematic -- Rear Lights Connection .................................................................................................. 416
Electrical Schematic — 14-Pin Auxiliary Circuit................................................................................................... 417
Electrical Schematic -- Turn Signal/Radio Jumpers ............................................................................................ 418
Chassis..................................................................................................................................................... 419
Chassis General Information ............................................................................................................................... 419
Cab/Canopy Removal.......................................................................................................................................... 419
Cab/Canopy Installation....................................................................................................................................... 425
Engine Cover Removal/Replacement.................................................................................................................. 431
Engine Cover Removal ................................................................................................................................. 431
Engine Cover Replacement .......................................................................................................................... 432
Articulation Joint .................................................................................................................................................. 433
Articulation Joint Disassembly (Telescopic Machines) ................................................................................. 434
Articulation Joint Assembly (Telescopic Machines) ...................................................................................... 444
Articulation Joint Disassembly (Non-Telescopic Machines).......................................................................... 460
Articulation Joint Assembly (Non-Telescopic Machines) .............................................................................. 469
Telescopic Load Arm .............................................................................................................................. 479

Telescopic Load Arm Component Identification .................................................................................................. 479
Load Arm Extend, Lift, and Slave Cylinders ................................................................................................. 480
Outer Load Arm and Hose Support .............................................................................................................. 481
Inner Load Arm and Tilt Cylinder .................................................................................................................. 482
Pivot Link ...................................................................................................................................................... 483
Load Arm Hydraulics (1 of 3) ........................................................................................................................ 484
50940441/B1119 8 Printed in U.S.A.

Load Arm Hydraulics (2 of 3)........................................................................................................................ 485
Load Arm Hydraulics (3 of 3)........................................................................................................................ 486
Tilt Cylinder Removal/Installation ........................................................................................................................ 487
Tilt Cylinder Removal ................................................................................................................................... 487
Tilt Cylinder Installation ................................................................................................................................ 491
Inner Load Arm Hydraulic Tube and Hose Removal/Installation......................................................................... 495
Load Arm Hydraulic Tube and Hose Removal ............................................................................................. 495
Inner Load Arm Hydraulic Tube and Hose Installation ................................................................................. 501
Load Arm Slide Pad Service ............................................................................................................................... 506
Load Arm Slide Pad Inspection/Shims ......................................................................................................... 507
Front Slide Pad Replacement....................................................................................................................... 509
Rear Slide Pad Replacement ....................................................................................................................... 510
Hose Support Removal ....................................................................................................................................... 512
Hose Support Installation .................................................................................................................................... 515
Extension Indicator Potentiometer (Domestic Telescopic Machines) ................................................................. 519
Extension Indicator Potentiometer Description............................................................................................. 520
Extension Potentiometer Removal ............................................................................................................... 520
Extension Potentiometer Installation ............................................................................................................ 521
Extension Indicator Potentiometer Calibration (Domestic Telescopic Machines Only) ................................ 522
HVAC System...........................................................................................................................................525
Air Conditioning Refrigerant Recovery ......................................................................................................... 530
Air Conditioning System Charging................................................................................................................ 530
700 Series / MLA-7 / MLA-T Air Conditioning Compressor Removal.................................................................. 531
700 Series / MLA-7 / MLA-T Air Conditioning Compressor Installation............................................................... 532
600 Series / MLA-6 Engine......................................................................................................................535

600 Series / MLA-6 Engine Removal .................................................................................................................. 535
600 Series / MLA-6 Engine Installation ............................................................................................................... 544
700 Series / MLA-7 / MLA-T Engine........................................................................................................553

700 Series / MLA-7 / MLA-T Engine Removal .................................................................................................... 553
700 Series / MLA-7 / MLA-T Engine Installation ................................................................................................. 563
Engine Cooling System ..........................................................................................................................573

Engine Cooling System General Information ...................................................................................................... 573
Cooling Fan Operation ................................................................................................................................. 573
600 Series / MLA-6 Radiator Removal................................................................................................................ 577
600 Series / MLA-6 Radiator Installation............................................................................................................. 581
700 Series / MLA-7 / MLA-T Radiator Removal .................................................................................................. 585
700 Series / MLA-7 / MLA-T Radiator Installation ............................................................................................... 590
Troubleshooting ......................................................................................................................................595
Engine Troubleshooting ...................................................................................................................................... 595
Indicator Lamp Troubleshooting.......................................................................................................................... 596
Seal and Hose Troubleshooting .......................................................................................................................... 597
Hydraulic System Troubleshooting...................................................................................................................... 598
Hydrostatic Travel Drive System Troubleshooting .............................................................................................. 598
Electrical Troubleshooting ................................................................................................................................... 598
Electrical Inputs/Outputs............................................................................................................................... 599
Error Codes ......................................................................................................................................................... 599
MCU and Keypad CAN Error Codes ............................................................................................................ 599
Yanmar Engine Diagnostic Trouble Codes (DTC)........................................................................................ 601
Deutz Engine Diagnostic Trouble Codes (DTC)........................................................................................... 608
Printed in U.S.A. 9 50940441/B1119

Specifications .......................................................................................................................................... 627
Fluids/Lubricants Types and Capacities .............................................................................................................. 627
Payloads/Capacities ............................................................................................................................................ 629
Dimensions .......................................................................................................................................................... 633
Weights................................................................................................................................................................ 637
Coolant Compound Table.................................................................................................................................... 637
Wheels/Tires........................................................................................................................................................ 638
Engine.................................................................................................................................................................. 638
Hydraulic System................................................................................................................................................. 639
Drive Hydraulics ............................................................................................................................................ 639
Work Hydraulics ............................................................................................................................................ 639
Sound Power/Pressure Levels (Non-Telescopic Machines)................................................................................ 639
Sound Power/Pressure Levels (Telescopic Machines) ....................................................................................... 639
Vibration Levels ................................................................................................................................................... 640
Common Materials and Densities........................................................................................................................ 641
Index ......................................................................................................................................................... 643
Torque Specifications ............................................................................................................................. 649
50940441/B1119 10 Printed in U.S.A.

Introduction
Safety Symbol and Signal Words IMPORTANT: The word “IMPORTANT” indicates
situations that can result in possible damage to the
Manitou Americas, Inc., in cooperation with the machine.
Society of Automotive Engineers, has adopted
this: NOTE: The word “NOTE” indicates special or
particularly useful information.
Safety Alert Symbol Contents and Use of this Manual

This manual provides information about the safe
and proper operation, maintenance and service
This symbol identifies potential safety hazards, procedures for the machine. Major points of safe
which, if not properly avoided, could result in operation and maintenance are detailed in the Safety
injury. When you see this symbol in this manual
chapter of this manual.
or on the machine, you are reminded to BE
ALERT! Your personal safety is involved!
This manual also includes general troubleshooting
and specification information about the machine.
Signal Words
Follow the instructions in this manual concerning
accident prevention regulations, safety and
DANGER occupational regulations, and machine and traffic
regulations. Manitou Americas is not liable for
The word “DANGER” indicates an imminently damage resulting from the failure to follow these
hazardous situation, that, if not avoided, will
regulations.
result in serious injury or death.
CAUTION
WARNING Improper operation, inspection and
The word “WARNING” indicates a potentially maintenance of the machine can cause injury or
hazardous situation that, if not avoided, could death. Read and understand the contents of this
result in serious injury or death. manual COMPLETELY and become familiar with
the machine before operating it.
Some illustrations in this manual may show doors,

CAUTION guards and shields open or removed for illustrative
purposes only. BE SURE all doors, guards and
The word “CAUTION” indicates a potentially shields are in their proper operating positions
hazardous situation that, if not avoided, may BEFORE starting the engine to operate the machine.
result in minor or moderate injury.
Because of ongoing product improvements,
information included in this manual may not exactly
match the machine. Manitou Americas reserves the
right to modify and improve products at any time
without notice or obligation.
Printed in U.S.A. 11 50940441/B1119

Machine Orientation Model/Serial Numbers
“Right” and “left”, as described in this manual, are When ordering service parts, provide complete
determined from a position sitting in the operator’s information about the part and the quantity required.
seat and facing forward. Also provide the model and serial numbers of the
machine. For safety and continued proper operation,
use only genuine service parts. Record the model
Proper Machine Use and serial numbers in the spaces below for quick
reference.
WARNING Machine Model and Serial Numbers

Improper use of the machine can result in
property damage, injury or death.
Machine Model Number:______________________________
Machine Serial Number:______________________________

The machine is designed only for digging, picking
up, raising, transporting and unloading materials.
Approved attachment use is also allowed (see
“Fields of Application” on page 16). Using the
machine in any other way is considered contrary to
the intended use. Compliance with, and strict
adherence to, the conditions of operation, service
and repair as specified in this manual and by the
manufacturer, also constitute essential elements of
the intended use.
Model/Serial Number Plate
The machine was designed and built according to
the best available technology and approved safety
regulations in the countries where it is sold.
However, it is impossible to completely safeguard
against abusive, improper use. Always consider Earth-Moving Machinery/Loaders/Compact/Seated Operator
potential safety risks and hazards during operation, Product
maintenance and service. Accident prevention Identification
Number
regulations, all road traffic regulations, and all other Series
generally recognized safety and occupational Net power kW hp
medicine regulations must be observed at all times. Operating Mass kg lbs.

Year of Construction
The machine must be maintained in proper ROADING
operating condition. Any damaged or Permissible
Operating Mass kg lbs.
malfunctioning parts must be repaired or replaced Max Axle Load-Front kg lbs.
immediately. Max Axle Load-Rear kg lbs.
Max Speed km/h mph
Any arbitrary modification carried out to the Manufactured by Manitou Americas, Inc.
machine may relieve the manufacturer of liability One Gehl Way
for any resulting damage or injury. West Bend, WI 53095-0179 USA
50940441/B1119 12 Printed in U.S.A.

Component Serial Numbers
Engine Serial Number:______________________________
Yanmar Engines Deutz Engines
Hydraulic Pump
Serial Number:______________________________
Front Axle
Serial Number:______________________________
Rear Axle
Serial Number:______________________________
Printed in U.S.A. 13 50940441/B1119

Component Identification
Non-telescopic Machines
L B
H G
D
F
B I
M
J
E
A
K
E
Item Description Item Description

A Lift Cylinder H Multi-Function Joystick
B Tilt Cylinder I Parking Brake Lever
C Fuel Filler J Steering Lock Bar
D Steering Wheel K Load Arm Support
E Tie-Down Points L Engine Cover
F Operator’s Seat M Rear Position/Hazard Lights
G Load Arm N Seat Plate (according to ISO 7096)
50940441/B1119 14 Printed in U.S.A.

Telescopic Machines
K G
F
I
C
L B
E
E
J
M
N A
Item Description Item Description

A Lift Cylinder H Multi-Function Joystick
B Extension Cylinder I Parking Brake Lever
C Fuel Filler J Steering Lock Bar
D Steering Wheel K Engine Cover
E Tie-Down Points L Rear Position/Hazard Lights
F Operator’s Seat M Seat Plate (according to ISO 7096)
G Telescopic Load Arm N Auxiliary Hydraulics Connections
Printed in U.S.A. 15 50940441/B1119

Fields of Application
Table 1: Fields of Application
Attachments Model Width Height Depth Capacitya
600 Series 1676 mmb 709 mm 909 mm 0.57 m3
MLA-6 (66 in.) (27.9 in.) (35.8 in.) (0.75 yds.3)
1880 mm 780 mm 975 mm 0.76 m3
Dirt / Construction Bucket
(74 in.) (30.7 in.) (38.4 in.) (1.00 yds.3)
All Machines
2133 mmc 709 mm 909 mm 0.76 m3
(84 in.) (27.9 in.) (35.8 in.) (1.00 yds.3)
2133 mm 871 mm 1125 mm 1.15 m3
All Machines
(84 in.) (34.3 in.) (44.3 in.) (1.50 yds.3)
U/T Bucket 700 Series
2286 mm 937 mm 1252 mm 1.53 m3
MLA-7 /
(90 in.) (36.9 in.) (49.3 in.) (2.00 yds.3)
MLA-T 516
2134 mm 874 mm 1222 mm 1.28 m3
Light Material Bucket All Machines
(84 in.) (34.4 in.) (48.1 in.) (1.67 yds.3)
1067 mm
N/A N/A N/A
(42 in.)
Pallet Forks All Machines
1219 mm
N/A N/A N/A
(48 in.)
a. To determine load weights, multiply maximum material density by bucket capacity. Refer to “Common Materials and Densities” on
page 641.
b. 600 Series / MLA-6 bucket used for rated capacity testing.
c. 700 Series / MLA-7 / MLA-T bucket used for rated capacity testing.
The attachments determine how the machine is Using Attachments

used. Contact Edge Attachments (http://
www.edgeattach.com/) Read all documentation provided with attachments
for information about available attachments to learn how to safely operate and maintain them.
approved for use with the machine.
Do not use the machine for any applications or
purposes other than those described in this manual
or manuals supplied with the attachments. Contact
WARNING Manitou Americas before using unapproved
attachments. Use of non-approved attachments or
Use of unapproved attachments could result in
serious injury or property damage. unauthorized modifications is prohibited.
Contact Edge Attachments (http://

www.edgeattach.com/) before using attachments or
equipment not approved by Manitou Americas. Use
of non-approved attachments or unauthorized
modifications is prohibited.
50940441/B1119 16 Printed in U.S.A.

Fire Extinguisher
An installation location for a fire extinguisher is on
the shelf behind the operator's seat (Z, Fig. 1) on the
left.
IMPORTANT: Installation of a fire extinguisher

according to DIN-EN 3 must be performed by an
authorized dealer.
IMPORTANT: Inspect the fire extinguisher at reg-
ular intervals as recommended by the fire extin-
guisher equipment manufacturer(s).
Fig. 1 – Location for Fire Extinguisher
NOTE: A fire extinguisher is neither included as

standard equipment nor available as an option from
Manitou Americas.
Manufacturer Information
Products described in this manual are manufactured
by Manitou Americas, Inc.
NOTE: Not all models and options described in

this manual are available in all areas.
Printed in U.S.A. 17 50940441/B1119

Indicator and Operation Symbols
Table 2: Indicator and Operation Symbols
Hydraulic Oil
Safety Hazard Safety Hazard Fast Speed Slow Speed Hydraulic Oil Hydraglide™
Filter
STOP
Hydraulic Engine Oil

Engine Start Engine Stop Engine Run Wear Seat Belt Service Hours
Pressure Relief Pressure
Road Lights/High Hot Surface Rotating Fan —

Remove Key Crush Hazard Crush Hazard Safety Lock
Beam Hazard Keep Away
Read Operator’s Windshield Wiper/ Auxiliary

Parking Brake Diesel Fuel Fan Work Lights
Manual Washer Hydraulics Flow
Drive System Engine Coolant

Load Arm Float Pre-Heat Engine Air Filter Horn Tie-Down Point
Error Temp
Engine Error Elevated EGT DPF Regen DPF Regen

Critical Error DPF Service DPF Regen
Code Temp Accept Cancel/Inhibit
%
Engine Emissions
Lift Point Windshield Wiper Charging Fault Fuel Level Engine Power Temperature
Error Code
Hydraulic Oil Road Lights/Low

Engine Oil Differential Lock Fuel Filter Hitch Lock Hitch Unlock
Temp. Warning Beam
50940441/B1119 18 Printed in U.S.A.

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Gehl 650

For more information go to www.P65Warnings.ca.gov

• Always start and operate the engine in a well-ventilated area.

• If in an enclosed area, vent the exhaust to the outside.

• Do not modify or tamper with the exhaust system.

• Do not idle the engine except as necessary.

For more information go to www.P65warnings.ca.gov/diesel.

Printed in U.S.A. 1 50940441/B1119

50940441/B1119 2 Printed in U.S.A.

Printed in U.S.A. 3 50940441/B1119

50940441/B1119 4 Printed in U.S.A.

Hydrostatic System .................................................................................................................................199

Hydraulic System .................................................................................................................................... 249

50940441/B1119 6 Printed in U.S.A.

Hydraulic Schematics .............................................................................................................................307

Electrical Control System .......................................................................................................................313

Printed in U.S.A. 7 50940441/B1119

Wire Harness Diagrams .......................................................................................................................... 387

Schematics .............................................................................................................................................. 395

Telescopic Load Arm .............................................................................................................................. 479

50940441/B1119 8 Printed in U.S.A.

600 Series / MLA-6 Engine......................................................................................................................535

700 Series / MLA-7 / MLA-T Engine........................................................................................................553

Engine Cooling System ..........................................................................................................................573

Printed in U.S.A. 9 50940441/B1119

Index ......................................................................................................................................................... 643

Torque Specifications ............................................................................................................................. 649

50940441/B1119 10 Printed in U.S.A.

Safety Alert Symbol Contents and Use of this Manual

Some illustrations in this manual may show doors,

Printed in U.S.A. 11 50940441/B1119

WARNING Machine Model and Serial Numbers

Machine Serial Number:______________________________

generally recognized safety and occupational Net power kW hp

medicine regulations must be observed at all times. Operating Mass kg lbs.

50940441/B1119 12 Printed in U.S.A.

Engine Serial Number:______________________________

Yanmar Engines Deutz Engines

Printed in U.S.A. 13 50940441/B1119

Item Description Item Description

50940441/B1119 14 Printed in U.S.A.

Item Description Item Description

Printed in U.S.A. 15 50940441/B1119

The attachments determine how the machine is Using Attachments

Contact Edge Attachments (http://

50940441/B1119 16 Printed in U.S.A.

IMPORTANT: Installation of a fire extinguisher

Fig. 1 – Location for Fire Extinguisher

NOTE: A fire extinguisher is neither included as

NOTE: Not all models and options described in

Printed in U.S.A. 17 50940441/B1119

Hydraulic Engine Oil

Road Lights/High Hot Surface Rotating Fan —

Read Operator’s Windshield Wiper/ Auxiliary

Drive System Engine Coolant

Engine Error Elevated EGT DPF Regen DPF Regen

Hydraulic Oil Road Lights/Low

50940441/B1119 18 Printed in U.S.A.

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Gehl 650, 750, T750 & Mustang 608, 708, 708T & Manitou MLA-6, MLA-7, MLA-T 516 Articulated Loader Service Manual

Gehl 650, 750, T750 & Mustang 608, 708, 708T & Manitou MLA-6, MLA-7, MLA-T 516 Articulated Loader Service Manual

Gehl 650, 750, T750 & Mustang 608, 708, 708T & Manitou MLA-6, MLA-7, MLA-T 516 Articulated Loader Service Manual