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SARAL User Manual
SARAL User Manual
Reference Manual
BGX701-071-R01
Copyright © 2016, SIHPL. All rights reserved. E&OE.
1 Important......................................................................................................................................... 5
2 Disclaimer ....................................................................................................................................... 5
3 Precautions and Safety Practices ................................................................................................ 5
4 Deliverables .................................................................................................................................... 6
5 Abbreviations ................................................................................................................................. 6
6 Introduction .................................................................................................................................... 7
7 General Specifications .................................................................................................................. 7
8 External Features ......................................................................................................................... 10
9 Using the display ......................................................................................................................... 13
9.1 Manual mode (Using actuator) .................................................................................................................. 13
9.2 Auto Mode ................................................................................................................................................ 14
9.3 Display in Absence of Mains (Sub-Active Mode) ...................................................................................... 14
10 Internal connection details.......................................................................................................... 14
11 Dimensions and mounting details.............................................................................................. 15
12 Installation .................................................................................................................................... 15
12.1 Preparing for Installation ........................................................................................................................... 15
12.1.1 Selecting an appropriate mounting location ................................................................................ 16
12.1.2 Selecting suitable mounting screws ............................................................................................16
12.1.3 Selecting the cable (For all the variants).....................................................................................17
12.1.4 Required Tools and Accessories ................................................................................................17
12.2 SARAL Installation Procedure .................................................................................................................. 17
12.2.1 Groundwork ................................................................................................................................ 17
12.2.2 Mounting the SARAL .................................................................................................................. 18
12.2.3 Preparing Cables for termination ................................................................................................ 18
12.2.4 Making Connections ................................................................................................................... 18
13 Technical Features....................................................................................................................... 22
13.1 Energy Types ........................................................................................................................................... 22
13.2 Rate Registers .......................................................................................................................................... 22
13.3 Maximum Demand.................................................................................................................................... 22
13.4 STOD/TOU ............................................................................................................................................... 23
13.5 Billing ........................................................................................................................................................ 23
13.6 Load Survey / Load Profile........................................................................................................................ 24
13.7 Energy Snapshot Logging......................................................................................................................... 24
13.7.1 Midnight snapshot ...................................................................................................................... 24
13.7.2 Audit snapshot............................................................................................................................ 24
13.8 QoS Support ............................................................................................................................................. 24
2 Disclaimer
Secure Meters Ltd. assumes no responsibility for damage arising from misuse of our products such as, but not
limited to, the following:
1. Incomplete or incorrect installation or maintenance
2. Connection to incorrect voltage sources
3. Damaged insulation on connecting cables
4. Contact with hazardous substances
5. Immersion in water or any other liquid
6. Handling by unauthorized persons
7. Handling by inebriated, intoxicated or mentally unbalanced persons
4 Deliverables
1. SARAL meter
2. SARAL reference manual (this document)
Note: Accessories will be delivered as per customer order
5 Abbreviations
MD Maximum Demand
ND Neutral Disturbance
7 General Specifications
Electrical
Enclosure: The meter enclosure (integrated base and cover) is made of fire-retardant polycarbonate, with a
matt surface finish. The front cover has a clear transparent window through which the display can be viewed.
The case and the terminal block are chemically welded together, using the ‘break-to-open’ concept. It is not
possible to gain access to the internal parts without damaging the enclosure and leaving permanently visible
marks on the outside.
Terminal block cover: This provides a physical barrier to prevent accidental contact with hazardous voltages
and also protects the terminal connections from attempted tampers and external interference. It is fixed to the
terminal block with one captive sealing screw and is hinged along its top edge. The transparent cover enables
easy inspection of the connections to the meter.
Cut out for conductor entry: This enables the conductors to be inserted into the terminal block from below.
Sealable screw for terminal cover: This captive sealing screw enables the terminal cover to be secured in
place to prevent unauthorised access to the terminal block.
Meter-specific rating plate: This contains specific information for the individual meter, such as current rating,
reference voltage, meter constant, principal units for meter readings, month and year of manufacture, place of
manufacture, serial number, barcode, purchase order number etc.
Metrology LED: Red LED blinks according to the rate of energy consumption measured by the meter. This is
used for testing the accuracy of the meter, and as a visual indication of the rate of energy consumption.
Display: Six-digit, seven-segment backlit LCD shows status, together with values for various basic and derived
parameters recorded by the meter.
Display actuator: This touch-sensitive actuator is used to cycle through the display parameters. Touching the
actuator once turns the display on, if has timed-out to its default ‘off’ state. While the display is activated,
subsequent touches increment the displayed information to the next parameter. The display can be used for
manual meter reading in the absence of mains supply, or in the case of single-wire connection. The actuator
can be operated when wearing thin gloves, but thick, or insulated gloves may need to be removed in order to
operate the display.
Local communications port: This optically isolated port is provided for external communications for meter
reading and programming.
Conductor terminal screws: Two screws are provided for securing each conductor in place within the
terminals. The tunnels are angled for ease of access with a screwdriver.
Remote communications port: An optically isolated RS-232 port (with micro-USB connector) can be provided,
as a build option, for external communications for meter reading and programming.
Terminal block: The terminal block is chemically welded to the meter base and is capable of sustaining high
temperatures.
Load terminals: The phase and neutral terminals for connection to the load have two screws each, ensuring
that the conductors can be held securely in place.
Supply terminals: The phase and neutral terminals for connection to the supply have two screws each,
ensuring that the conductors can be held securely in place.
The LCD screen has various sections and indicators for displaying specific information, such as events,
parameter values and their associated units. Status codes or identifiers are displayed for each parameter.
If a tamper attempt is detected when the meter is on mains power, the appropriate indicator will start blinking at
a rate of 1 second/blink. When the tamper condition is removed, the indicator will stop blinking and will remain
on until reset as part of the electronic reading process.
In the absence of mains supply, the blinking rate changes to 5 seconds/ blink.
A display on the LCD remains on until the normal on time is elapsed. The normal on time is configurable at
factory end. Upon time out of the manual mode, the display undergoes the sleep mode and reverts to auto
mode thereafter. Sleep period, or the display off time, is configurable at factory end. Backlight glows on pressing
the actuator and remains on till display timeout.
If the user is in the manual mode and does not press the actuator for a pre-defined time period, the display will
become blank (Sleep mode) for a defined period. The meter will then switch to the automatic cycle mode.
The scroll lock feature is configurable. In the scroll locked mode, LCD screen continuously displays a locked
parameter and does not require any actuator interaction. Auto cycle will not work in display locked condition.
To lock a parameter, the desired parameter is to be selected and the actuator is to be kept pressed for 5
seconds. By pressing actuator, next parameter will be displayed and after 5 seconds the desired parameter will
be locked & displayed continuously. By default, the locked parameter will be reset at midnight. If the actuator is
again pressed for next 5 seconds then the parameter will be unlocked.
12 Installation
The figure below displays the rear view of SARAL without and with meter box.
Cable
glands
The possible mounting arrangements for SARAL are described in the table.
SARAL can be directly installed on wall with the recommended screw and mounting bolts. It can also be
installed inside an enclosure or meter box.
Given below is a list of recommended mounting screws to ensure proper fixing of SARAL at mounting location.
12.2.1 Groundwork
1. Ensure that all the necessary tools are available.
2. By visual inspection, check for any loose or exposed electrical connections near the installation location.
If required, secure the loose connections or use fast-drying, commercially available insulation coating to
cover exposed connections.
3. Check and label the polarity of the supply to the consumer circuit. Polarity test can be performed by a
line tester. A live wire should cause the tester’s LED to glow whereas the neutral wire should not.
4. Ensure that the consumer’s installation is safe for isolation. Check the health status of fuses, cut-outs
etc.
5. Isolate / disconnect the consumer’s supply before installation of the meter.
6. Check for the correct cable size. Refer section ‘Selecting the ’ for details.
7. When multiple meters are being installed next to each other on a central panel, ensure that correct
position is located for each consumer’s meter. Label the meter accordingly.
2 10-60 A 8.5 21
3 10-100 A 9.5 21
Table 6: Details for various screws used for electrical connections of SARAL
Dos:
Ensure that no stress is transmitted to the meter terminals and meter through meter mounting or
cable connection.
Ensure enough free length of cable to avoid stress load transmitted to the meter terminals
Reconfirm the torque/contact pressure at the terminal joints. Refer recommended torque
Dress the wires and cables to ensure proper connection
Don’ts:
Do not fold the extra stripped conductor to increase conductor area to fill terminal space by folding the
wire by using less cross section cable.
Do not cut the cable conductor strands to insert the oversize cable conductor in terminal holes
Do not use cables with cross sectional areas of lower than the recommended current carrying
capacity.
Do not use screw drivers with blunt or oversized bits which will damage the screws of cable
connection.
Apply appropriate anticorrosive compound to minimize the corrosion and oxidation of conductor only.
Improper compound may increase the contact resistance.
4. Fit the extended terminal cover with the screw over the terminal block. The terminal cover screw has a
transverse hole to facilitate sealing. Do not seal the screw at this stage.
5. Reconnect the mains supply. The LCD should show ’All segment check’ display.
6. If the load is switched on, the calibration LED should start flashing in accordance with the current
drawn. If there is no load, the calibration LED should not flash.
7. Seal the meter with the available sealing kit. Utility seals can be applied at the joint of the meter case
and terminal block. The sealing provision in SARAL is as follows.
a) 1 seal on the terminal cover
b) 1 seal at the joint of the meter case and terminal block
1 Main registers – Main energy registers store values of energy channels irrespective of the
current + history time of consumption and indicate cumulative consumption. These registers
are available for the supported energy types.
2 Rate registers- Rate registers and demand registers correspond to a specific period of day
current + history as configured under the TOD table. These registers log energy consumption
and demand for the current billing cycle for the respective TOD.
Demand register –
current + history Similarly, a day can be divided into different time zones to monitor peak and
off-peak demands through TOD.
3 Universal demand This register records the maximum demand during the entire day (i.e. 00-24
register – current hours). SARAL supports one Universal (0-24hrs) maximum demand register
+ history for each of the supported energy types.
The billing Universal (0-24 hrs) demand register is similar to the current
billing Universal (0-24 hrs) demand register and store Universal (0-24 hrs)
demand data for previous billing cycles.
Table 7: Energy and demand registers in SARAL
Sliding MD is factory configurable. It can either be enabled or disabled. If sliding MD is enabled, sliding window
will be one third of DIP.
MD values are stored along with the date & end time of the DIP. The maximum value of demand can occur at
any time during a DIP, but SARAL logs the MD occurrence time as the end time of that respective DIP. For
example, if the maximum value of demand occurs at any point of time ranging between 2:30 to 3:00 PM, then
3:00 PM is logged as the MD occurrence time.
3 Day Type Maximum 4 Day Types can be defined. A day is declared as a group of multiple
time zones each assigned with a specific rate.
4 Week Type Maximum 4 Week Types can be defined. A week is divided into different days
for which energy is charged at different rates.
5 Seasons Maximum 4 Seasons can be defined. Seasons are non-overlapping periods with a
start date. Each weekday of a season is linked with a specific Day Type.
13.5 Billing
The meter automatically performs a billing action on specified billing dates. The billing action starts a new billing
cycle after transferring all billing specific contents to billing or history registers. Billing dates are specified in the
configuration. A configuration supports a maximum of 12 billing dates.
Upon billing, the following information is stored in the history billing data:
1. Values of the main energy registers
2. Values of the rate registers
3. Values of the MD registers
4. Time and date of billing action
5. Average outage time
6. Maximum outage duration
7. Time of maximum outage
8. Time on voltage
In addition to the above parameters, following billing-wise registers will be maintained by SARAL for display:
1. Cumulative tamper count
2. Power on and off hours
For the configured sets of history billing data can be stored in roll-over mode.
Load survey feature enables the utility to monitor a customer’s consumption pattern. The profile of both energy
and electrical parameters is available. The load survey parameters are monitored at fixed intervals of 15, 30 or
60 minutes.
By default, load survey profiling is offered for five parameters at 30 minute IP for 150 days. Following
configuration is possible:
SIP Max no of load survey days
15 112
30 224
60 448
The parameters for load survey are factory configurable (SIP is field configurable). The load survey/load profile
data can also be accessed via the base computer software. The meter can record following parameters for the
load survey:
1. Phase voltage
2. Metering current
3. Temperature
4. Energy consumption – Same as main energy (Other than defrauded)
1. Midnight snapshot
2. Audit snapshot
On midnight crossover, flashing of the LED reverts to its default energy. The default energy for the LED is
Active.
14 Events Logging
Apart from logging electrical energy and billing data, SARAL can also be configured to record a pre-defined
operating or electrical conditions identified as events. These events become handy to detect different
conditions such as attempted tampers and electrical condition monitoring.
SARAL detects and logs such conditions with special logics built into the metering software. The meter logs an
event for both occurrence and restoration of any event. For occurrence, an event is logged if it persists for a
duration greater than a pre-defined time identified as ’persistence time-occurrence’. Similarly, when the
conditions return to normal and stay normal, the meter logs an event after a predefined period identified as
’persistence time-restoration’. Once recorded, an event can be made available in the meter readings.
Events in a particular compartment can be configured to be logged with or without snapshots; this is
configurable at factory end for a complete compartment and not for each event type in the compartment.
Note:
Except compartment 6, all compartments are of rollover type.
While the date and time stamp, and event type code, is logged as default; the following parameters can be
logged as snapshots –
Phase voltage
Metering current
Neutral current
Power factor
Cumulative energies
15 Revenue Protection
Some of the revenue protection features are as follows:
1. Wrong Connections / Reverse Tamper - Reverse current occurs when the phase and neutral wires
are connected to the wrong inputs thus causing current to flow in the opposite direction. SARAL
ensures revenue protection even in this case.
2. Single Wire Metering - The single-wire tampering condition occurs when any one supply wire is
disconnected from the power meter. When one supply wire is disconnected, there is no voltage input
and thus no output is generated by the power supply. The meter ensures that billing is continued during
a missing neutral condition--that is, a single-wire tamper.
3. Earth Load - An earth fault means that some of the load has been connected to another ground
potential and not the neutral wire.
4. Neutral Disturbance - Meter shall detect neutral disturbance if any spurious signal is applied at the
neutral terminal of the meter.
5. Cover Open detection - The meter has the capability to record opening of the front cover. If somebody
tries to tamper the meter by opening its front cover then it will log an event in its memory.
6. Magnet influence - The meter has the capability of detecting and recording of presence of abnormal
magnetic influence near the meter, if the magnetic influence affects the meter functionality.
7. Conducted and Radiated Spark – The meter has the capability of detecting and recording of
conducted and radiated spark events in the external abnormal interference. In this period there is no
impact on the metering.
This session reads billing-set wise – current and history bill-sets can be read through the standard readings.
Either the whole or selective (subject to availability) load survey readings are available in SARAL. It is possible
to read load survey data from a defined SIP on a particular earlier date to a desired SIP on some other earlier or
current date through the standard readings.
In this session, events information available in SARAL is read in the form of standard event profiles. Each event
log has a separate profile and log profiles are read sequentially.
17 Display Formats
A list of all supported display parameters is shown below. The significance of each parameter is described. Any
of these parameters can be selected to be displayed on the LCD. The position of the selected parameter in the
display sequence can be configured at the factory end.
Miscellaneous
Line Current: phase Metering Net Active Power Metering Apparent Power
Cumulative status of tampers other Line current of element with Present status of current
than current and potential greatest current related tampers
Present status of potential related Present status of tampers other Cumulative status of potential
tampers than current and potential related tampers
Line current: neutral Meter serial number – High Order Battery Status
Current date from the seasonal time Time of billing action (MD reset) Date of billing action (MD reset)
Time of first occurred tamper Date of first occurred tamper Time of last occurred tamper
Date of last occurred tamper Time of last restored tamper Date of last restored tamper
Energy Registers
High Resolution Active Energy High Resolution Apparent Energy Current Active Energy Register
Register Register
Hist 1 Active Energy Register Current Apparent Energy Register Hist 1 Apparent Energy
Register
Current TOD Active Energy Register Hist 1 TOD Active Energy Register Current TOD Apparent Energy
(Reg 1) (Reg 1) Register (Reg 1)
where n = 1 to 3 depending on
history and i = 1 to 8 depending on
selected register
Current MD Active Energy Register Hist 1 MD Active Energy Register Current MD Apparent Energy
(0-24 hrs) (0-24 hrs) Register (0-24 hrs)
Current MD Time Active Energy Hist 1 MD Time Active Energy Current MD Time Apparent
Register (0-24 hrs) Register (0-24 hrs) Energy Register (0-24 hrs)
Current MD Date Active Energy Hist 1 MD Date Active Energy Current MD Date Apparent
Register (0-24 hrs) Register (0-24 hrs) Energy Register (0-24 hrs)
Cumulative MD Register
Hist 1 CMD Reg Active Energy Hist 1 CMD Reg Apparent Energy
Register (0-24 hrs) Register (0-24 hrs)
General Parameters
Manual Displays