Tunnel is one of the underground engineering structures that is constructed below cities, rivers and through mountains for the purpose of transportation (road and railway), water supply, hydropower generation, irrigation and etc. Tunnel Excavation Tunnels can be excavated by drilling and blasting method, Tunnel Boring Machines (TBM), Cut and Cover Tunneling and Sequential Excavation Method Excavation By Drilling And Blasting Method It is the tunneling method that involves the use of explosives Drilling rigs are used to bore blast holes on the proposed tunnel surface then explosives and timed detonators are placed in the blast holes. Advantages of drilling & blasting methods Almost any type and cross sectional shapes can be made. It can be applied to nearly any type of rock. It gives great flexibility in the performance of the excavation. The rock support can be installed easily and quickly Disadvantages of drilling & blasting methods Production of gases and smoke from the explosives, which leads poor working conditions for the team Vibrations on nearby structures from the blasting The blasting creates new cracks in the rocks, which leads to increased rock support Excavation by Tunnel Boring Machines (TBM) It is a circular tunnel excavation machine consists of a rotating cutter head and often used for excavating of long tunnels. It was developed after World War II, first for the weaker types and Later the method has been greatly improved to be used also in harder rocks. It use for tunnel with diameter been between 3m and 10m
Its capacity can be depend on the strength of rock, degree of
jointing and other weakness planes of rock mass. Advantages Using TBM Excavation It requires less rock supporting. It is more effective and economic for longer tunnel excavation. It has higher tunneling capacity. It gives better working conditions for the team. Disadvantages of TBM Excavation More (better) geological information from the pre- investigation stage is required. It requires the selection of appropriate equipment for different rock mass and geological conditions. It is a less flexible method than drill & blast method. Only longer tunnel sections can be bored more economically (because of larger investment and rigging costs) than drill and blast. The TBM may get stuck under squeezing rock conditions It is difficult to perform / install rock support at the tunnel face. In extremely hard rock mass it is an inefficient and uneconomical and may take longer time than the drill-and- blast tunneling method. 1. Investigating the Stand-Up Time it is the amount of time a tunnel will support itself without any added structures. Knowing this time allows the engineers to determine how much can be excavated before support is needed. The longer the stand-up time is the faster the excavating will go. Generally certain configurations of rock and clay will have the greatest stand-up time, and sand and fine soils will have a much lower stand-up time. It can be controlled by condition of geological material, groundwater condition, tunnel shape and size (diameter) The New Austrian Tunnelling Method includes a number of techniques for safe tunnelling in rock conditions in which the stand-up time is limited before failure occurs. These techniques include the use of smaller headings and benching or the use of multiple drifts to form a reinforced ring inside which the bulk of the tunnel can be excavated. These techniques are applicable in soft rocks such as shales, phyllites and mudstones in which the squeezing and swelling problems are likely to occur. The techniques are also applicable when tunneling in excessively broken rock, but great care should be taken in attempting to apply these techniques to excavations in hard rocks in which different failure mechanisms occur. Tunnel Supporting It is carried out to improve the stability of the tunnels ◦ Some examples of tunnel supporting methods are rock bolting, shotcrete , concrete and steel lining Tunnel supporting works are carried out in two main stages: Initial support stage: It is installed to secure safe working conditions for the tunneling team. It also use to ensure tunnel stability until the secondary or permanent support system, for example, a concrete lining, is installed. Permanent support: It is carried out to meet the requirements for a satisfactory function of the tunnel during its life. The Rock Quality Designation index (RQD) was developed by Deere (Deere et al 1967) to provide a quantitative estimate of rock mass quality from drill core logs. RQD is defined as the percentage of intact core pieces longer than 100 mm (4 inches) in the total length of core. Therefore: ◦ This is the qualitative estimation of rock mass quality from the drill core log ◦ It is define as the percentage of intact core pieces longer than 10cm in the total run. Volumetric Count Palmström (1982) suggested that, when no core is available but discontinuity traces are visible in surface exposures or exploration adits, the RQD may be estimated from the number of discontinuities per unit volume. The suggested relationship for clay-free rock masses is: RQD = 115 - 3.3 Jv Where, Jv is the total numbers of discontinuities more than 10cm long in 1m x 1m exposed rock face. RQD can also be worked out by Priest And Hudson’s ‘Scan Line Method’. In this method distribution of discontinuity spacings along a straight line through a rock mass is considered. RQD = 100 e-0.1λ (0.1λ +1) Where, λ=mean number of discontinuities/meter. 1. Calculate the RQD value for the following 350cm drilled core run. 3. Geomechanics Classification In general to design the type of tunnel support the concept of rock mass classification is very important. For this classification the Rock Mass Rating (RMR) system which consider about six parameters is commonly used (After Bieniawski 1989). The six parameters used to classify a rock mass by using the RMR system: 1.Uniaxial compressive strength of rock material. 2.Rock Quality Designation (RQD). 3.Spacing of discontinuities. 4.Condition of discontinuities. 5.Groundwater conditions. 6.Orientation of discontinuities. Assignment 1. A tunnel is to be driven through slightly weathered granite o with a dominant joint set dipping at 60 along the direction of the drive. Index testing and logging of diamond drilled core give the compressive values of 80MPa and average RQD values of 70%. The slightly rough and slightly weathered joints with a separation of < 1mm, are spaced at 300 mm. Tunneling conditions are anticipated to be wet. Determine the: A) RMR B) Excavation Criteria and C) Supporting systems for this tunnel. Tunnel Shaft It is the vertical openings to the horizontal tunnel and used for supplying equipment, personnel and support systems to the horizontal tunnel and as ventilation shafts and as emergency exits. It is the main entrance in and out of the tunnel until the project is completed. If a tunnel is going to be long, multiple shafts at various locations will be bored so that entrance into the tunnel is closer to the unexcavated area. Geological Problem on Tunnels 1. Tunnels in the soft ground: The soft ground can be unconsolidated materials such as gravels, sand, silt, clays and soft shale The tunnel excavation through such ground does not require blasting, but always need high quality arch support It short standup time can affect time of tunneling. If the tunnel that constructed in soft ground is shallow the roof load is high and it can be the full weight of the overlying material, so it require a very strong lining support. 2. Tunnels in the hard rock strata Relatively it is more stable than the tunnel that constructed in the soft ground It required the blasting Based on the rock mass quality it required different strength of lining support 3. Swelling rocks: such as shale, unconsolidated tuff and anhydrite rocks are affect the stability of tunnel. To stabilize them it need strong lining support and also they must be protected from wetting 4. Inclined rock strata: when the tunnel is driven parallel to the strike of rock strata, the block of rock fall into the tunnel and affect the stability of the tunnel. But if it driven across the strike it can pass through different strata and the ground water inflow problem may occur. 5. Folded rocks: tunnel driven in synclinal fold has high rock fall and ground water inflow problem than that driven in the anticline fold 6. Fault zone: the fault zone commonly associated with highly crushed rocks which is highly permeable and allows ground water inflow problems in tunnels They also form unstable tunnel roof which need strong lining supports 7. Jointed rocks: if the rock is highly jointed it is easy for excavation but it can cause rock fall and ground water inflow problems 8. Rock bursting: it is a suddenly breaking of rock from the sides of tunnel excavation which can release hundreds of tonnes of rock with explosive force. Most rock bursts occur at depths in excess of 600m and in rocks that have unconfined compressive strengths and values of Young’s modulus greater than 140 MPa and 34.5 GPa, respectively The greatest groundwater hazard in underground work is the presence of unexpected water-bearing zones, and therefore, whenever possible, the position of hydrogeological boundaries should be located. Obviously, the location of the water table, and its possible fluctuations, are of major consequence. Water pressures are more predictable than water flows as they are nearly always a function of the head of water above the tunnel location. They can be very large, especially in confined aquifers. Sulphate-bearing solutions attack concrete, thus water quality must be investigated. Particular attention should be given to water flowing from sequences containing gypsum and anhydrite. Rocks containing iron pyrite also may give rise to water-carrying sulphates, as well as acidic water. The direction of this control may be achieved by using drainage, compressed air, grouting or freezing techniques. Naturally occurring gas can occupy the pore spaces and voids in rock. This gas may be under pressure, and there have been occasions when gas under pressure has burst into underground workings, causing the rock to fail with explosive force (Bell and Jermy, 2002). this is one of the most difficult tunnel hazards to predict. Many gases are dangerous. For example, methane, CH4, methane toxic, it also is combustible and highly explosive when 5–15% is mixed with air. Carbon dioxide, CO2, and carbon monoxide, CO, are both toxic. Hydrogen sulphide, H2S, is heavier than air and is highly toxic. It also is explosive when mixed with air. Sulphur dioxide, SO2, is a colorless pungent asphyxiating gas that dissolves readily in water to form sulphuric acid. It usually is associated with volcanic emanations, or it may be formed by the breakdown of pyrite. Tmp. tunnels are not usually of concern unless the tunnel is more than 170m below the surface. The rate of increase in rock temperature with depth depends on the geothermal gradient that, in turn, is inversely proportional to the thermal conductivity, k, of the material involved:
Although the geothermal gradient varies with locality,
according to rock type and structure, on average it increases at a rate of 1OC per 30–35 m depth. In geologically stable areas, the mean gradient is 1OC for every 60–80 m, whereas in volcanic districts, it may be as much as 1OC for every 10–15 m depth.