Hira Medak-45mw

Severity Likelihood
Document of occurance,
number:
1- No or insignificant damage 1- Unlikely- no knowledge of such cases
TM08
Risk Register - OHSAS 2- Minor damage or illness.First aid treatment
3 - Serious damage or illness. Loss of working hrs.
2- No likely to occur but may occur
3 - Now and then, occurs occassionally
4- Serious damage or illness. Diablement
Rev .00
4- Likely, could occur more than once
5- Fatality or major injury of one or more persons. 5- Frequently, could occur regularly
Writer:BTAMI Main Process: Area: Valid from: September 08
Before Mitigation Linkage After Mitigation(Residual)
Activity R/N Potential Hazard Impact E/L L S T Mitigation plan to SMP L S T
PPEs / Instrument calibration /

Working with electricity No bare wire connection / Use
Site Office work R Shock 2 3 6 appropriate instruments 2 2 4
Long working hours Fatigue L 2 3 6 Working hour register 2 2 4
Site store work Handling chemicals / consumables Ill health 2 2 4 MSDS 2 1 2

Keep in designated area
Oil storage Fire 2 4 8 /MSDS/Fire Extinguisher 2 3 6
Loose parts stored in rack Fall of parts 2 3 6 MSDS / 5S 2 3 6
Loading & Unloading

components Access to reach the top Fall 2 3 6 Use ladder 1 2 2
Lifting tools TC / WTG Weight
Lifting components Fall of component L 3 4 12 & Dimension 2 4 8
Driving in the windfarm Over speed Accident 4 3 12 Speed limit / Driving safety Trg 2 3 6
Bad condition of the vehicle Accident 3 3 9 Vehicle PreventiveMaintenance 2 3 6

Bad condition of the road Skidding 3 3 9 Road procedure 2 3 6
Steep Skidding 3 3 9 Road procedure 2 3 6
Barrigades/signboards / speed
Blind Curves Fall / accident 3 5 15 limit 2 3 6
Animal crossing Fall / accident 4 4 16 Speed limit 2 2 4
Water stagnation in the road Skidding 3 3 9 Speed limit / Hum pipes 2 2 4
Narrow road Scratches / Fall 3 2 6 Road procedure 2 2 4
DP Yard work Working with electricity Shock / Injury 4 5 20 PPEs/LC/LOTO 2 2 4

Component repair / replacement Injury / Shock 3 3 9 PPEs/WKI/PTW 2 2 4
Pole climbing Fall 2 5 10 Use Ladder 1 2 2
Yard bulb replacement Fall / Shock 2 3 6 PPEs/ Ladder 2 2 4
Electrical Induction Shock 4 5 20 PPEs/LC/LOTO 2 2 4
Parts on top of the DP Fall & Hit 3 3 9 PPEs 2 2 4
Remove gross / Dry sand / Fire
Dry gross in the yard 2 4
Fire 8 extinguisher 2 3 6
Reptiles in the yard Reptile bite 3 5 15 First aid box/snake bite kit 3 3 9
Safety Harness with shock

Working inside the Tower Ladder Climbing Fall 4 5 20 absorber 2 2 4
Working in panel Shock 4 4 16 PPEs/LC/LOTO 2 3 6
Loose parts (Spanner / Bolts) Fall of parts 4 4 16 PPEs/SIMOPS 2 2 4
Voltage measuring Fire Ball / Explosion 4 4 16 PPEs/LC/LOTO 2 3 6

Entering tower platforms Fall 1 5 5 Use anchorage points 1 2 2
Service crane door in open condition Fall 4 5 20 Use anchorage points 2 2 4
Severity Likelihood
number:
TM08
Rev .00
Lighting cable in the Ladder Shock 2 3 6 PPEs 2 2 4
Noise while Torquing Deaf 5 4 20 PPEs 5 2 10
Reptiles in the tower Bite 3 5 15 First aid box/snake bite kit 3 3 9
Working in the Nacelle Space constraint Hit 4 3 12 PPEs-Helmet 4 1 4

Ensure Guard / Barrication /
Rotating equipments Injury 2 3 6 PTW 2 2 4
Working with electricity Shock 4 5 20 PPEs/LC/LOTO 2 2 4
Disc brake rotation Injury 3 3 9 PPEs /WKI 2 2 4
High pressure in Hydraulic system Burst 1 4 4 PPEs-Gloves/Goggles 1 2 2
Rescue door in opened condition Fall 1 5 5 Anchorage ponit / PPEs 1 2 2
Working on top of the nacelle cover /
cooler area Fall 2 5 10 Use anchorage points 2 2 4
Loose parts in the Nacelle Fall of parts 2 5 10 Keep loose parts in Bag / PPEs 2 3 6
Working inside the Hub Space constraint Hit 4 3 12 PPEs -Helmet 4 1 4

High pressure in Hydraulic system Burst 1 4 4 PPEs-Gloves/Goggles 1 2 2
Working with electricity Shock 4 5 20 PPEs/LC/LOTO 2 2 4
Loose parts in the Hub Fall & Hit 2 5 10 Keep loose parts in Bag / PPEs 2 3 6
Actuator /Blade movement Hit & Stuck up 1 4 4 WKI/PPEs 1 2 2
Working inside the Blade Confined space Lack of oxygen 4 5 20 Air supplied respiratory mask 4 1 4
Chemical odur Ill health 4 3 12 PPEs-Mask/MSDS 4 1 4
Load in the blade platform Fall(Joint failure) 2 5 10 Donot stand on the platform 2 1 2
HT Maintenance Pole climbing Fall / Injury 2 5 10 Use Ladder 1 2 2

Fall of component & PPE- Safety harness / avoid
Component replacement Hit 3 5 15 SIMOPS 2 2 4
PPE - Hand gloves/Safety
2 3
Jumpering / stringing Fall / Injury 6 Harness 2 2 4
PPE- HT Gloves / Line
Feeder connection Shock / Fatal 2 5 10 Clearence 1 3 3
Severity Likelihood
number:
TM08
Rev .00
Severity Likelihood
number:
TM08
Rev .00
Severity Likelihood
number:
TM08
Rev .00
1 PHYSICAL HAZARDS
1.1 electrical: tools, machines, cables
1.2 radiation:
1.3 vibrations: hand, arm or body vibrations
1.4 mechanical: bumping, squeezing,

cutting, pricking, chafing
1.5 Slip / Trip
1.6 falling down from a scaffold, platform or

ladder / fall of material
1.7 temperature: contact with extremely

warm or cold objects
1.8 pinch point /sharp edge

List of Hazards
2 CHEMICAL HAZARDS:
Dust, gasses, vapors, solids, liquid
2.1 explosive
2.2 oxidative – flammable
2.3 toxic
2.4 corrosive – caustic
2.5 irritating
2.6 carcinogenic
2.7 mutagenic (effecting the genetic

material)
2.8 nitrogen
List of Hazards
3 ERGONOMIC HAZARDS
3.1 lifting (> 25 kg), carrying (> 15 kg) or
pushing/pulling heavy loads
3.2 posture during working: bending

forward or backward, twisted trunk –
standing upright for a long period of time
3.3 movements with arms above one’s head

or arms stretched
3.4 extremely stretched or bended wrist –
high pinching force with hands – grabbing or
holding with the fingertips
3.5 insufficient room to move or objects
difficult to reach
3.6 repetitive work with arms or legs –

operating a pedal
3.7 control buttons, switches and labels are

installed logically and are clearly visible
4 BIOLOGICAL HAZARDS
4.1 direct contact with bodily fluids (blood,
defecation, …)
4.2 presence of water drops – water vapor

(sprinklers, air-conditioning systems, high-
pressure cleaners)
4.3 working in sewers, stagnant waters,

brooks (presence of rats)
5 ENVIRONMENTAL HAZARDS
5.1 work → environment. : Emissions:

fumes, dust, vapors and gasses
5.2 spill
5.3 discharging waste water and

contaminating groundwater
5.4 dumping waste
5.5 noise pollution
5.6 thunder storm sand storm, rain , lighting

, high wind velocity, high temperature, land
slide, flood and flash flood
5.6 environment. → Work: ice or snow

on roads or footpaths
5.7 poor visibility

5.8 instability, due to wind, of cranes,
platforms, scaffolds or rotor blades
5.9 insufficient lighting
5.10 reflections or blinding
EXPOSURE FACTOR
Very Rarely (less than one per year) 0.5
Rarely (few times per year) 1
Sometimes (1-2 times per month) 2
Now and then (one per week) 3
Frequently (daily) 6
Continuous (more than two times per day) 10
SEVERITY (*) FACTOR
Low: Minor Injury 1

Minor: Injury which requires medical attention / 1-3 day loss
4
time
Medium: Potentially life threatening Injury causing temporary
7
disability
Major: Life threatening injury or causing permanent disability 15
Critical: Fatality or multiple fatalities, or multiple life
40
threatening
injuries causing permanent disabilities
PROBABILITY(1) FACTOR(2)
Virtually impossible (>20y, once in a life time, only theoretical
0.2
case)
Conceivable but improbable (once in a career (1/20y) 0.5
Improbable/borderline case, (1/10y) 1
Unusual (one can think of a (unusual) scenario (1/3y) 3
Possible (once every 6 months) 6

To be expected (once per week) 10
Risk Score
Interpretation(1) Risk Category
(R)
<20 Very limited risk - acceptable Low (L)
20-70 Measures required (in 6m) Medium (M)
70-200 Immediate measures required High (H)
>200 Stop work until measures are taken High (H)
Priority for the measures to be
taken
4
3
2
1
Solar Asset Management_Adoni _39MW
Sub-tasks – Preventive Maintenance - PV Module, ICR, MCR
Frequency
Location
Safety procedure – Standard operating procedure
Used equipment – tools:
Materials – objects that are being used (mass, shape, distances):

Used processes (air, electricity, water, nitrogen…)
Used substances, chemicals (MSDS)
Standard or national legislation
Checks
Emergency measures
Identification of people exposed
Person executing the task

Other people involved
Persons who run a higher risk
(Handicap – age – pregnant/young mother – space without or with inadequate ventilation – maintenance personnel –
bad health – medication)
Competency of the person executing the task
(Training – experience)
Quaterly
Identified Site Location
Work at height, operating manual , maintenance check list,
JSA, LOTO, trouble shooting manual, Fire Prevention and
Protection Manual, ESMS Manual, Site Specific ERP Plan,
PTW, PPE Manual, MSDS, Electric safety manual, Road
safety Guide line, CSM Manual, Material lifting and
Handling.
Insulated Tools - Spanner (Fixed/ Ring), Discharge rods,
LOTO, Multimeter, Non- Contact Voltage Detector, Lifting
Tools, Torque Wrench.
Spare and consumables for PV Module, Tracker, ICR,
MCR maintenance
N2, Electrical, Hydraulic, Water, Cleaners.
Oil, Grease, N2, Battery, Diesel, Selicagel, Zinc & Rust
Protector Spray, Petroleum Jelly, Cleaners. Sealant,
Thermal Adhesive.
CEA guide line, IE rule, CPCB guide lines, Descom
regulations, (referring to ReCAT compliance)
PM Check list, Annual TPI, Tool & tackles Calibrations
(Electrical & Mechanical) ,PPE Regular inspection checks,
Vehicle check, Earth mover's FTU.
Site specific ERP, Height rescue.
In charges, Supervisor, Engineer, Technician, Semi Skill

Worker
Security, CL, Unskilled L, Statutory officials
Supervisor, Engineer., Technician Solar
Workers or above 18 years, medication,
Technical education, Technical and Non Technical Skill,
Language, Licenses as per statutory regulations,
Work at height, Electrical safety, BBS, First aid, Fire
fighting, defensive driving, MSDS, handling, WTG &
eBOP technical training, JSA, LOTO, Fire Prevention and
Protection, ESMS, Site Specific ERP Plan,PTW, PPE ,
MSDS, Road safety Guide line, Material lifting and
Handling.
Solar Asset Management
Sub-tasks – Break Down Maintenance PV Module, ICR, MCR
Frequency
Location

Checks
Emergency measures

Daily
Handling.
Spare and consumables for PV Module, Tracker, ICR,
MCR operations
Thermal Adhesive.
Annual TPI, Tool & tackles Calibrations (Electrical &
Mechanical) ,PPE Regular inspection checks, Vehicle
check, Earth mover's FTU.

Worker
Security, CL, Unskilled Workers, Statutory officials
Supervisor, Engineer., Technician Solar
Confined space, all workers or above 18 years, medication,
technical education, technical and non technical skill,
language, licenses as per statutory regulations,
Handling.
Sub-tasks – Preventive Maintenance - eBOP
Frequency
Location

Checks
Emergency measures

Daily
Handling.
Spare and consumables for eBop maintenance
Thermal Adhesive.
PM Check list, Annual TPI, Tool & tackles Calibrations
(Electrical & Mechanical) ,PPE Regular inspection checks,
Vehicle check, Earth mover's FTU.

Worker
Security, CL, Unskilled Workers, Statutory officials
Supervisor, Engineer., Technician eBOP
Handling.
Sub-tasks – Break Down Maintenance- eBop
Frequency
Location

Checks
Emergency measures

Quaterly
Handling.
Spare and consumables for PV eBop operations
Thermal Adhesive.
Annual TPI, Tool & tackles Calibrations (Electrical &
Mechanical) ,PPE Regular inspection checks, Vehicle
check, Earth mover's FTU.

Worker
Security, CL, Unskilled L, Statutory officials
Supervisor, Engineer., Technician Solar & eBOP
Handling.
Bussiness Solar Asset Management
Responsibility
S.No List of Activities (Ref Team Status
Details)
1 Open circuit voltage and Current MEASUREMENT in PV area. Complete
2 Earth connection checking & Measurement of Earth Resistance Complete
3 Module Replacement Complete
4 SMB/SCB MAINTENANCE Complete
Team A
5 Dismantaling of Faulty SMB/SCB Complete
6 Replacement of PV Connectors Complete
7 Mannual Tilting of MMS Complete
8 Replacement of Cable Conduits and Faulty String Cables Complete
9 MODULE Cleaning-wet Complete
10 INVERTER MAINTENANCE Complete
11 INVERTER ROOM BATTERY & BATTERY CHARGER Maintenance Complete
12 ACDB/SERVICE PANEL Maintenance Complete
13 INV ROOM SCADA PANEL Maintenance Team B Complete
14 CABLE TRENCH MAINTENANCE Complete
15 IDT TRANSFORMER MAINTENANCE Complete
16 HT SWITCHGEAR MAINTENANCE Complete
17 AUXILIARY TRANSFORMER Complete
18 HT SWITCHGEAR MAINTENANCE Complete
19 ISOLATOR Maintenance Complete
SWITCHYARD GANTRY ,GANTRY,CLAMPS & CONNECTORS,DISC
20 Cleaning. Team C Complete
21 Main control room BATTERY & BATTERY CHARGER maintenance Complete
22 PLANT OPERATION IN SCADA Complete
23 TRANSMISSION LINE PATROLLING Complete
24 TESTING OF EQUIPMENTS Complete
25 LDB & PHERIPHERY LIGHT Maintenance Complete
26 PAINTING Complete
27 DOOR RECTIFICATION Complete
28 DRAINAGE CLEANING Complete
29 GENERAL HOUSE KEEPING Team D Complete
30 Visual Inspection Complete
31 Grass cutting Complete
32 MCS Borewell Complete
33 Civil Activity Complete
34 Maintanance of Fire Extinguisher Complete
Total Activity 34
Completed 34
Inprogress 0
Name of the Main Activity : Operation & Maintenance Site / Project Head : V. Satavahana Reviewed By: V. Satavahana
Names of people performing HIRA State Name : Telangana Approved By: V. Satavahana
Business : Solar Asset Management 1/1/2024 Approved On:
S.No Sub Activity Mitigating Control Measures Residual Risk Factor After Mitigation
Actual Risk Evaluation Responsibility
Hazards / Risk People at Risk Priority
E S P Actual Elimination Substitution Supervisoring Administrative PPE By Whom By When E S P Residual
Risk Risk Score
(E*S*P)
1 Open Circuit Voltage & Current Measurement in PV area.
1. General PTW,
2. Tool Box Talk,
1. Cut resstant Hand Gloves,
3. JSA,
Physical Hazard: 1. Filing/ Grinding to remove sharp 2. Helmet, Before Starting the
Supervisor, Technician 6 1 10 60 3 4.SOP, PTW Issuer 6 1 0.2 1.2
Sharp Edges/ Cut Injury edges 3. Shoe, Activity
5.Bite Prevention Training,
4. Full Body Apron
6. DO's & Don''ts of Prevention & Response,
7. Signages
1. General PTW,
2. Tool Box Talk,
3. JSA,
Physical Hazard: : Uneven 2. Helmet, Before Starting the
1.1 SMB/SCB front cover opening Supervisor, Technician 6 4 6 144 2 1. 1X1 meter P.C.C around SMB/SCB 4.SOP, PTW Issuer 6 4 0.5 12
Terrain/ Tripping 3. Shoe, Activity
5.Bite Prevention Training,
4. Full Body Apron
7. Signages
1. General PTW,
2. Tool Box Talk,
1. Leather Hand Gloves,
1. Grass Removal, 3. JSA,
Environmental Hazard: Supervisor, Technician 3 15 6 270 2. Helmet, Site Manager Before Starting the 2 15 0.5 15
1 2. 1X1 meter P.C.C around SMB/SCB, 4.SOP,
Reptile, Insect/ Bites 3. Shoe, Activity
3. Anti Snake Venom 5.Bite Prevention Training,
4. Full Body Apron
7. Signages
1. Electrical PTW,
1. Di-electric Hand Gloves,
Physical Hazard: Electical 2. Tool Box Talk, PTW Issuer,
1. Use rated Voltage Multimeter/ Clamp 2. Helmet, Before Starting the
System/ Shock, Supervisor, Technician 6 15 6 540 1 3. JSA, Supervisor & 2 15 0.5 15
meter 3. Shoe, Activity
Electrocusion 4. SOP, Technician
4. Full Body Apron,
5. Electrical Safety Standard

Physical Hazard: PTW Issuer,
Supervisor, Technician 2 4 6 48 1. Use insulated Tools 1. Tools inspection, Electical PTW, JSA, SOP 2. Helmet, Before Starting the 2 4 1 8
Damaged hand tools/ 3 Supervisor &
3. Shoe, Activity
Tools Slip Technician
Measurement of voltage and current at SMB/ 4. Full Body Apron
1.2
SCB
1. Electrical PTW, 1. Cut resstant Hand Gloves,
Physical Hazard: 1. Filing/ Grinding to remove sharp 2. Tool Box Talk, 2. Helmet, Before Starting the
Supervisor, Technician 6 1 10 60 3 PTW Issuer 6 1 0.2 1.2
Sharp Edges/ Cut Injury edges 3. JSA, 3. Shoe, Activity
4. SOP 4. Full Body Apron
1. Electrical PTW,
1. Helmet, PTW Issuer,
Physical Hazard: Slippery 2. Tool Box Talk, Before Starting the
Supervisor, Technician 1 4 3 12 4 1. 1X1 meter P.C.C around SMB/SCB 2. Gum Boots, Supervisor & 1 1 0.2 0.2
Passage/ Slip, Trip & Fall 3. JSA, Activity
3. Full Body Apron Technician
4. SOP
1. Electrical PTW, 1. Di-electrica Hand Gloves,

Physical Hazard: Flash Supervisor, Technician 6 15 6 540 1. Isloate LBS, 2. Tool Box Talk, 2. Helmet, Supervisor & While Executing the 2 15 0.5 15
over/Burn Injury 1 2. Check Zero Voltage 3. JSA, 3. Shoe, Technician Activity
4. SOP 4. Full Body Apron,
1.3 SCB/SMB Fuse & Holders Replacement
1. Electrical PTW,
Physical Hazard: 2. Tool Box Talk, Before Starting the
Dug/ Shock 3. JSA, Activity
4.SOP
1. Electrical PTW,
1. Isloate PV Connector from both end 1. Helmet,
Physical Hazard: Flash Supervisor, Technician 6 15 6 540 2. Tool Box Talk, Supervisor & While Executing the 2 15 0.5 15
1 String, Nomanculature of String, 2. Gum Boots,
over/Burn Injury 3. JSA, Technician Activity
2. Check Zero Current 3. Full Body Apron
4. SOP
1.4 SCB/ SMB PV Connectors Replacement
1. Electrical PTW,
Physical Hazard: 2. Tool Box Talk, Before Starting the
Dug/ Shock 3. JSA, Activity
4. SOP
2 Earth Connection Checking & Measurement of Earth Resistance
1. Electrical PTW,
Physical Hazard: 1. Helmet, PTW Issuer,
2. Tool Box Talk, Before Starting the
Fall of Material/ Supervisor, Technician 1 4 3 12 4 2.. Gum Boots, Supervisor & 1 4 0.2 0.8
3. JSA, Activity
Contusion 3. Full Body Apron Technician
4. SOP
1. Electrical PTW,
2. Tool Box Talk,
3. JSA,
Environmental Hazard: 2. Helmet, Before Starting the
Supervisor, Technician 3 15 6 270 1 1. Anti Snake Venom 4. SOP, Site Manager 2 15 0.5 15
2.1 Opening & Close Earth pit cover Reptile, Insect/ Bites 3. Shoe, Activity
5. Bite Prevention Training,
4. Full Body Apron
6. DO's & Don''ts of Prevention & Response, 7.
Signages
1. Electrical PTW,
Ergonomic Hazard: 2. Tool Box Talk,
2. Helmet, Supervisor & Before Starting the
Heavy Weight/ Supervisor, Technician 1 4 3 12 4 1. Use two person to lift the cover 3. JSA, 1 4 0.2 0.8
3. Shoe, Technician Activity
Muskoskeleton 4. SOP,
4. Full Body Apron
5. Material Lifting & Handling Standard
1. Electrical PTW, 1. Di-electric Hand Gloves,

Physical Hazard: 1. Isolate the equipment, PTW Issuer,
Supervisor, Technician 1 4 6 24 2. Tool Box Talk, 2. Helmet, Before Starting the 1 4 0.5 2
Electrical Supply/ Shock, 3 2. Use Calibrated Earth Resistant Tester, Supervisor &
3. JSA, 3. Shoe, Activity
Electrocusion 3. Apply LOTO Technician
Removing of earth pipe clamp fasteners and 4. SOP 4. Full Body Apron
2.2 Measurement of earth pit resistance
with/without Grid 1. Electrical PTW, 1. Cut Resistant Hand Gloves,
Physical Hazard: 1. Apply WD40, 2. Tool Box Talk, 2. Helmet, Supervisor & Before Starting the
Supervisor, Technician 1 4 6 24 3 1 4 0.2 0.8
Rust/ Cut Injury 2. Use suitable tools 3. JSA, 3. Shoe, Technician Activity
1. Electrical PTW, 1. Cut Resistant Hand Gloves,

2.3 Cleaning and Tightness of mountings in earth Physical Hazard: Supervisor, Technician 6 1 10 60 1. Filing/ Grinding to remove sharp 2. Tool Box Talk, 2. Helmet, PTW Issuer Before Starting the 6 1 0.2 1.2
pipe clamp terminals. Sharp Edges/ Cut Injury 3 edges 3. JSA, 3. Shoe, Activity
3 Module Replacement
1. Electrical PTW,
passage/ Slip, Trip & Fall 3. JSA, Activity
4. SOP
Identify the faulty modules through physical
3.1
verification
General PTW, Tool Box Talk, JSA, SOP, Bite
Environmental Hazard: Supervisor, Technician 3 15 6 270 1. Anti Snake Venom 2. Helmet, Site Manager Before Starting the 2 15 0.5 15
1 Prevention Training, DO's & Don''ts of Prevention
& Response, Signages
4. Full Body Apron

1. Electrical PTW,
Physical Hazard: Electrical 1. Isolation form Strings, 2. Helmet,
2. Tool Box Talk, Supervisor & While Executing the
3.2 Remove the Faulty Modules Supply/ Shock, Supervisor, Technician 6 15 6 540 1 2. Nomanculature of String, 3. Shoe, 2 15 0.5 15
3. JSA, Technician Activity
Electrocusion 3. Check Zero Current 4. Full Body Apron
4. SOP
5.

1. Tools inspection,
2. Electical PTW, Before Starting the
Damaged hand tools/ Supervisor, Technician 2 4 6 48 3 1. Use insulated Tools 3. Shoe, Supervisor & 2 4 1 8
3. JSA, Activity
Tools Slip 4. Full Body Apron Technician
4. SOP
5. Face Shield
3.3 Replace New Modules
Ergonomic Hazard:
Supervisor, Technician 1 4 3 12 1. Use two person to lift the cover General PTW, Tool Box Talk, JSA, SOP, Material 2. Helmet, Supervisor & Before Starting the 1 4 0.2 0.8
Weight, Manual Lifting/ 4 Lifting & Handling Standard 3. Shoe, Technician Activity
Muskoskeleton
4. Full Body Apron
4 SMB/SCB PREVENTIVE MAINTENANCE

1. Electrical PTW,
4. SOP

Physical Hazard:
4.1 SMB/SCB front cover opening Supervisor, Technician 6 1 10 60 1. Repair Damage door hindges 2. Tool Box Talk, 2. Helmet, PTW Issuer Before Starting the 6 1 0.2 1.2
Damaged Door Hinges/ 3 3. JSA, 3. Shoe, Activity
Cut Injury

General PTW, Tool Box Talk, JSA, SOP, Bite
Supervisor, Technician 3 15 6 270 1 1. Anti Snake Venom Prevention Training, DO's & Don''ts of Prevention Site Manager 2 15 0.5 15
& Response, Signages
4. Full Body Apron
1. Isolate from Invertor, 1. Electrical PTW, 1. Di-electric Hand Gloves,

Physical Hazard: Electrical
Supervisor, Technician 6 15 6 540 2. Ensure Zero Radiation, 2. Tool Box Talk, 2. Helmet, Supervisor & While Executing the 2 15 0.5 15
Supply/ Shock, 1 3. Check Zero Current 3. JSA, 3. Shoe, Technician Activity
Electrocusion
4. Apply LOTO 4. SOP 4. Full Body Apron
1. Isolate from Invertor, 1. Electrical PTW, 1. Di-electric Hand Gloves,

Physical Hazard: Flash 2. Ensure Zero Radiation, 2. Tool Box Talk, 2. Helmet, Supervisor & While Executing the
Supervisor, Technician 6 15 6 540 1 2 15 0.5 15
over/Burn Injury 3. Check Zero Current 3. JSA, 3. Shoe, Technician Activity
1.PTW
Cleaning and Tightness of SMB/SCB Environmental Hazard: 2.Conduct Trainings & TBT
4.2 Technician/Supervisor 1 Permit issuer Before Starting the
Busbar,Electronic cards connections and Fuse Dust/ Eye irritation, 2 4 6 72 2 3.Follow the Work protocols. 2 4 1 4
Activity
holders. Respiratory Disease 4.Follow the SOP
5.Maintain the all equipment operation manuals.
1. Tools inspection, 1. Di-electric Hand Gloves,

PTW Issuer,
Physical Hazard: 2. Electical PTW, 2. Helmet, Before Starting the
Supervisor, Technician 2 4 6 48 3 1. Use insulated Tools Supervisor & 2 4 1 8
Damaged hand tools/ Slip 3. JSA, 3. Shoe, Activity
Technician


Damaged hand tools/ Tools 2 4 6 48 1. Use insulated Tools 2. Electical PTW, Before Starting the 2 4 1 8
Damaged hand tools/ 3 3. Shoe, Supervisor &
Slip 3. JSA, Activity
4. SOP
5. Face Shield
4.3 Replacing SPD'S

Physical Hazard: Electrical 1. Isloate LBS,
Supervisor, Technician 6 15 6 540 2. Tool Box Talk, 2. Helmet, Supervisor & While Executing the 2 15 0.5 15
Supply/ Shock, 1 2. Check Zero Voltage
3. JSA, 3. Shoe, Technician Activity
Electrocusion 3. Apply LOTO
4.4 Checking & Replacement of fuse & holders
1. Electrical PTW,
Physical Hazard: Flash 2. Tool Box Talk, Before Starting the
Supervisor, Technician 6 7 6 252 1 1. Check Zero Voltage 2. Gum Boots, Supervisor & 6 7 0.2 8.4
over/Burn Injury 3. JSA, Activity
4. SOP
1. Isolate from Invertor & SCB/SMB, 1. Electrical PTW, 1. Di-electric Hand Gloves,
Supervisor, Technician 6 15 6 540 2. Ensure Zero Radiation, 2. Tool Box Talk, 2. Helmet, Supervisor & While Executing the 2 15 0.5 15
Supply/ Shock, 1 3. Check Zero Voltage 3. JSA, 3. Shoe, Technician Activity
Electrocusion
1. Isolate from Invertor & SCB/SMB, 2. 1. Electrical PTW,

Physical Hazard: Flash Ensure Zero Radiation, 2. Tool Box Talk, Before Starting the
Supervisor, Technician 6 7 6 252 1 2. Gum Boots, Supervisor & 6 7 0.2 8.4
4.5 Replacement of faulty Power cables over/Burn Injury 3. Check Zero Voltage 3. JSA, Activity
4. Apply LOTO 4. SOP
1. General PTW,
Supervisor, Technician 1 4 3 12 2. Helmet, Supervisor & Before Starting the 1 4 0.2 0.8
Weight, Manual Lifting/ 4 3. JSA,
4. Full Body Apron
1. Isloate PV Connector from both end

String, 1. Electrical PTW,
2. Helmet,
Physical Hazard: Flash Supervisor, Technician 6 15 6 540 2. Nomanculature of String, Check Zero 2. Tool Box Talk, Supervisor & While Executing the 2 15 0.5 15
1 3. Shoe,
over/Burn Injury Current 3. JSA, Technician Activity
4. Full Body Apron
3. Check Zero Voltage 4. SOP
5.
4.6 SCB/ SMB PV Connectors Replacement 4. Apply LOTO
4.6 SCB/ SMB PV Connectors Replacement
1. Electrical PTW,
4. SOP
5 Replacement of Faulty SMB/SCB

Fixing/ Dismentaling of Clamps & Other 2. Electical PTW, Before Starting the
5.1 Damaged hand tools/ Supervisor, Technician 2 4 6 48 3 1. Use insulated Tools 3. Shoe, Supervisor & 2 4 1 8
Mounting 3. JSA, Activity
4. SOP
5. Face Shield
1. General PTW,
2. Helmet, Supervisor & Before Starting the
Weight, Manual Lifting/ Supervisor, Technician 1 4 3 12 4 1. Use atleast two persons 3. JSA, 1 4 0.2 0.8
4. Full Body Apron
5.2 Unloading,lifting & Shifting
1. Electrical PTW,
Physical Hazard: Slippery Supervisor, Technician 1 4 3 12 1. 1X1 meter P.C.C around SMB/SCB 2. Tool Box Talk, Before Starting the 1 4 0.2 0.8
4 2. Gum Boots, Supervisor &
4. SOP

5.3 Positioning of SCB/SMB Supervisor, Technician 6 1 10 60 3 PTW Issuer 6 1 0.2 1.2
Sharp edges/ Cut Injury edges 3. JSA, 3. Shoe, Activity
1. Isolate from Invertor & SCB/SMB,

Physical Hazard: Electrical 2. Ensure Zero Radiation & String
Supervisor, Technician 6 15 6 540 2. Tool Box Talk, 2. Helmet, Supervisor & While Executing the 2 15 0.5 15
Supply/ Shock, 1 Isolation,
Electrocusion 3. Check Zero Voltage
4. Apply LOTO
5.4 Connection/ Disconnection of AC & DC Cable
Termination
1. Isolate from Invertor & SCB/SMB,
1. Electrical PTW,
2. Ensure Zero Radiation & String 1. Helmet, PTW Issuer,
Physical Hazard: Flash Supervisor, Technician 6 7 6 252 2. Tool Box Talk, Before Starting the 6 7 0.5 21
1 Isolation, 2. Gum Boots, Supervisor &
3. Check Zero Voltage 3. Full Body Apron Technician
4. SOP
4. Apply LOTO
6 Replacement of PV Connectors
2. Isolation form SCB/SMB & Both end 1. Electrical PTW, 1. Di-electric Hand Gloves,
Supervisor, Technician 6 15 6 540 Strings 2. Tool Box Talk, 2. Helmet, Supervisor & While Executing the 2 15 0.5 15
Supply/ Shock, 1 2. Check Zero Voltage, 3. JSA, 3. Shoe, Technician Activity
Electrocusion
6.1 Identify and removal of damaged PV Connectors
2. Isolation form SCB/SMB & Both end 1. Electrical PTW,
Physical Hazard: Flash Strings 2. Tool Box Talk, Before Starting the
Supervisor, Technician 6 7 6 252 1 2. Gum Boots, Supervisor & 2 7 1 14
over/Burn Injury 2. Check Zero Voltage, 3. JSA, Activity

6.2 Replacement of Damaged PV Connectors Supervisor, Technician 2 4 6 48 1. Use insulated Tools 2. Electical PTW, Before Starting the 2 4 1 8
Damaged Hand Tools/ 3 3. Shoe, Supervisor &
3. JSA, Activity
4. SOP
5. Face Shield
7 Mannual Tilting of Module Mounting Structure

1. Electrical PTW,
Physical Hazard: Slippery Supervisor, Technician 1 4 3 12 1. 1X1 meter P.C.C around SMB/SCB 2. Tool Box Talk, Before Starting the 1 4 0.2 0.8
4. SOP

2. Electical PTW, Before Starting the
Damaged Hand Tools/ Supervisor, Technician 2 4 6 48 3 1. Use insulated Tools 3. Shoe, Supervisor & 2 4 1 8
3. JSA, Activity
Lossen the Fasteners & Removing Support 4. SOP
7.1 5. Face Shield
angles
1. Electrical PTW,
2. Tool Box Talk,
3. JSA,
4. Full Body Apron
Signages

Physical Hazard: Electrical 1 Isolation form Strings,
2. Tool Box Talk, 2. Helmet, Supervisor & While Executing the
Supply/ Shock, Supervisor, Technician 6 15 6 540 1 2. Check Zero Voltage, 2 15 0.5 15
Electrocusion 3. Apply LOTO
1 Isolation form Strings, 1. Electrical PTW,

Physical Hazard: Flash Supervisor, Technician 6 7 6 252 2. Check Zero Voltage, 2. Tool Box Talk, Before Starting the 2 7 0.5 7
over/Burn Injury 3. Apply LOTO 3. JSA, Activity
4. SOP
7.2 Tilting the MMS Structures to desired angle 1. Follow Lifting Instruction from SOP,
Ergonomic Hazard: 2. Electrical PTW, 1. Leather Hand Gloves,
PTW Issuer,
Weight, Manual Lifting/ Supervisor, Technician 1 4 3 12 3. Tool Box Talk, 2. Helmet, Supervisor & 1 4 0.2 0.8
4 Supervisor &
Muskoskeleton, Fall of 4. JSA, 3. Shoe, Technician
Technician
Materail 5. SOP, 4. Full Body Apron

Environment Hazard: 2. Tool Box Talk, 2. Helmet, Before Starting the
Supervisor, Technician 6 4 6 144 2 PTW Issuer 6 4 0.5 12
Uneven Terrain/ Tripping 3. JSA, 3. Shoe, Activity
1. Electrical PTW,
Physical Hazard: Slippery Supervisor, Technician 1 4 3 12 2. Tool Box Talk, Before Starting the 1 4 0.2 0.8
4. SOP

2. Electical PTW, 2. Helmet, Before Starting the
Damaged Hand Tools/ Supervisor, Technician 2 4 6 48 3 1. Use insulated Tools Supervisor & 2 4 1 8
7.3 Fastner tigtening & Fixing Support angles
1. Electrical PTW,
2. Tool Box Talk,
3. JSA,
4. Full Body Apron
Signages
8 Replacement of Cable Conduits and Faulty String Cables
1. Electrical PTW,
Physical Hazard: Slippery Supervisor, Technician 1 4 3 12 2. Tool Box Talk, Before Starting the 1 4 0.2 0.8
4. SOP
1. Electrical PTW,
2. Tool Box Talk,
3. JSA,
Environmental Hazard: Supervisor, Technician 3 15 6 270 1. Anti Snake Venom 2. Helmet, Site Manager Before Starting the 2 15 0.5 15
1 4. SOP,
4. Full Body Apron
8.1 Digging of DC trench Signages
1. Isolation of SMB/SCB, Fuse, String 1. Electrical PTW, 1. Di-electric Hand Gloves,

from Both end, 2. Tool Box Talk, 2. Helmet, Supervisor & While Executing the
Supply/ Shock, Supervisor, Technician 6 15 6 540 1 2 15 0.5 15
2. Check Zero Voltage, 3. JSA, 3. Shoe, Technician Activity
Electrocusion
1. Isolation of SMB/SCB, Fuse, String 1. Electrical PTW,

Physical Hazard: Flash Supervisor, Technician 6 7 6 252 from Both end, 2. Tool Box Talk, Before Starting the 6 7 0.2 8.4
over/Burn Injury 2. Check Zero Voltage 3. JSA, Activity

Ergonomic Hazard: PTW Issuer,
2. Electical PTW, 2. Helmet, Before Starting the
8.2 Replacing of Conduit and String cable. Damaged Hand Tools/ Supervisor, Technician 2 4 6 48 3 1. Use insulated Tools Supervisor & 2 4 1 8
Tools Slip. Technician
9 MODULE Cleaning (Wet)-at Night
1. Electrical PTW,
2. Tool Box Talk,
3. JSA,
Environmental Hazard: Workers 3 15 6 270 1. Anti Snake Venom 2. Helmet, Site Manager Before Starting the 2 15 0.5 15
1 4. SOP,
Animals/ reptiles attack 3. Shoe, Activity
4. Full Body Apron
7. Signages

Physical Hazard: Contact 1. Isolation/ Discharge
Technician, Supervisor, 6 7 6 252 2. Tool Box Talk, 2. Helmet, Supervisor & While Executing the 2 7 1 14
with live electrical 1 2. Check Zero Voltage,
Workers 3. JSA, 3. Shoe, Technician Activity
cables/Electrical shock 3. Apply LOTO
9.1 Cleaning of Modules by labour 1. Electrical PTW,

Physical Hazard: Slip/trip Supervisor, Technician, 2. Tool Box Talk, Before Starting the
1 4 6 24 3 2. Gum Boots, Supervisor & 1 4 0.2 0.8
& fall Worker 3. JSA, Activity
4. SOP

Physical Hazard: Sharp Supervisor, Technician, 2 4 3 24 1. Filing/ Grinding to remove sharp 2. Tool Box Talk, 2. Helmet, PTW Issuer Before Starting the 2 4 0.2 1.6
edges/Cut Injury Worker 3 edges 3. JSA, 3. Shoe, Activity
1. Follow Lifting Instruction from SOP,

2. Electrical PTW, 1. Leather Hand Gloves,
Ergonomic Hazard: PTW Issuer,
3. Tool Box Talk, 2. Helmet, Supervisor &
Inadequate posture/ Workers 6 4 3 72 2 Supervisor & 6 4 0.2 4.8
4. JSA, 3. Shoe, Technician
Muskoskeleton disease Technician
5. SOP, 4. Full Body Apron

PTW Issuer,
Physical Hazard: Unfit 1.Inspect the vehicle prior to use 2. Helmet, Before Starting the
Supervisor, workers 2 4 3 24 3 Supervisor & 2 4 1 8
tanker/Road Accident 2. Ensure all equipments are in good condition 3. Shoe, Activity
Technician
4. Full Body Apron
9.2 Water tanker and cleaning equipment
arrangment
Drivers, Workers 2 4 3 24 1.Ensure good condition roads for work activity 2. Helmet, Before Starting the 2 4 1 8
Damaged roads/Vehicle 3 Supervisor &
2.Road travel safety standard 3. Shoe, Activity
topple Technician
4. Full Body Apron
1.Ensure competent/skill person for work.

2. Ensure permit to work is available
Physical Hazard: Electical 3. Work shall be carried out under Expert PTW Issuer,
1. Ensure ELCB/RCCB for MCS system 2. Helmet, Before Starting the
9.3 Energizing/De-energizing of MCS motor system System/ Shock, Supervisor, Technician 6 15 6 540 1 Supervision Supervisor & 2 15 0.5 15
motor board 3. Shoe, Activity
Electrocusion 4. maintain proper illumination Technician
4. Full Body Apron
5. Training regarding the work activity
6.Electrical safety standard
10 INVERTER MAINTENANCE

1. Electrical PTW,
1. Isolation 2.Arc Flash Suit PTW Issuer,
10.1 Isolation of AC side Breaker Supervisor, Technician 6 15 6 540 1 2. Check Zero Voltage, 3. Helmet, Supervisor & 2 15 0.5 15
3. Apply LOTO 4. Shoe, Technician
4. SOP
5. Full Body Apron

1. Electrical PTW,
10.2 Isolation of SMB/SCB and DC disconnecting Physical Hazard: Flash Supervisor, Technician 6 15 6 540 1 2. Check Zero Voltage,
2. Tool Box Talk,
3. Helmet, Supervisor &
Before Starting the 2 15 0.5 15
switch in the inverter. over/Burn Injury 3. JSA, Activity
4. SOP
5. Full Body Apron
1) Permit to work to be follow &TBT

2) Antivenom availability
1. Cut Resistant Hand Gloves,
3)To be work under supervision
Physical Hazard: Animals/ Supervisor, Technician 6 15 6 540 2. Helmet, Site Manager Before Starting the 2 15 0.5 15
1 4) Not allow workmen to work alone, Always
reptiles attack 3. Gum Boots, Activity
buddy system to be maintain
4. Full Body Apron
5)Ensure emergency vehicle and trained first
aider at site
Open the ISU compartment front door and 1) Pre-Survey of the work area before start of 1. Cut Resistant Hand Gloves,
10.3 Physical Hazard: Exposure PTW Issuer,
remove the safety shield the job 2. Helmet, Before Starting the
to sharp edges/Physical Supervisor, Technician 2 4 3 24 3 Supervisor & 2 4 1 8
2)Ensure no sharp edges tools/equipments 3. Gum Boots, Activity
Injury Technician
3)Work permit & TBT to prior to work 4. Full Body Apron

1. Electrical PTW,
1. Isolation 2. Arc Flash Suit PTW Issuer,
Supervisor, Technician 6 15 6 540 1 2. Check Zero Voltage, 3. Helmet, Supervisor & 2 15 0.5 15
4. SOP
5. Full Body Apron

1. Electrical PTW,
Remove the termination associated with IGBT 4. SOP
5. Full Body Apron
10.4 cubicle,LCL filter and inverter bus bar and Drag
the IGBT & LCL filter outside.
Remove the termination associated with IGBT
10.4 cubicle,LCL filter and inverter bus bar and Drag
the IGBT & LCL filter outside.
1) Pre-Survey of the work area before start of PTW Issuer,
Physical Hazard: Slip/trip 2. Helmet, Before Starting the
Supervisor, Technician 1 4 6 24 3 the job Supervisor & 1 4 3 12
of tools leads cut injuries 3. Gum Boots, Activity
2)Ensure no obstructions near work area Technician
4. Full Body Apron

1. Electrical PTW,
4. SOP
5. Full Body Apron
1.Allot the work to skilled persons. 1. Cut Resistant Hand Gloves,

2. Helmet,
Cleaning & Tightning of the ISU,Control
10.5 Cubicle,AC & DC, compartment and associated Environmental Hazard: Supervisor, Technician 1 4 6 24 3
2.Follow the Work protocols. 1.Maintain Permit to work system. 3. Gum Boots, Permit issuer While Executing the 1 4 1 4
Partical dust 3.Follow the SOP 2.Conduct Trainings & TBT 4. Full Body Apron Activity
busbar and contactor .
4.Maintain the all equipment operation 5. Nose Mask
manuals. 6. Goggles

1. Awareness session to be conducted before
2. Helmet,
Physical Hazard: Slip/trip Supervisor, Technician 1 4 6 24 carrying work Permit issuer Before Starting the 1 4 3 12
3 3. Gum Boots,
of tools 2. Ensure Competent/ Skill person for work. Activity
4. Full Body Apron
3.Material handling safety standard
5. Wrist Lanyard
1. Die-electric Hand Gloves,

1. Electrical PTW,
Physical Hazard: Electical 1. Isolation 2. Helmet, PTW Issuer,
10.6 Disconnecting/Terminating DC/AC Faulty power System/ Shock, Supervisor, Technician 6 15 6 540 1 2. Check Zero Voltage,
2. Tool Box Talk,
3. Shoe, Supervisor &
Before Starting the 2 15 0.5 15
cables 3. JSA, Activity
Electrocusion 3. Apply LOTO 4. Full Body Apron, Technician
4. SOP
5.Googles,

1. Electrical PTW,
10.7 Taking thermal imaging for condition monitoring Supervisor, Technician 6 15 6 540 1 2. Check Zero Voltage, 3. Helmet, Supervisor & 2 15 0.5 15
4. SOP
5. Full Body Apron

1. Electrical PTW,
2. Tool Box Talk, Before Starting the
10.8 Faulty fuse replacement System/ Shock, Supervisor, Technician 6 15 6 540 1 2. Check Zero Voltage, 3. Shoe, Supervisor & 2 15 0.5 15
3. JSA, Activity
4. SOP
5.Googles,
11 INVERTER ROOM BATTERY AND BATTERY CHARGER MAINTENANCE

1. Work Permit & TBT
Physical Hazard: Electical 1. Isolation 2.Arc Flash Suit PTW Issuer,
2. Ensure competent person to operate / Before Starting the
11.1 Isolation of battery charger/UPS System/ Shock, Supervisor, Technician 6 15 6 540 1 2. Check Zero Voltage, 3. Helmet, Supervisor & 2 15 0.5 15
Isolation Activity
Electrocusion 3. Apply LOTO 4. Shoe, Technician
5. Full Body Apron

2. Ensure compitent person to operate / Before Starting the
System/ Shock, Supervisor, Technician 6 15 6 540 1 2. Check Zero Voltage, 3. Helmet, Supervisor & 2 15 0.5 15
Isolation Activity
5. Full Body Apron
Battery and battery charger Cleaning and
11.2
tightness checking
1. Use double insulated power/hand tools,
2.Arc Flash Suit
Physical Hazard: Supervisor, Technician 2 4 3 24 1. Temporary Power connectoin draw 2 Train the workmen on Work activity Permit issuer Before Starting the 2 4 3 6
3 3. Helmet,
Sharp edges through RCCB/ELCB 3. Skilled person to allow the operate tools Activity
4. Shoe,
5. Full Body Apron

11.3 Normalisation of Battery & Battery charger System/ Shock, Supervisor, Technician 6 15 6 540 1 2. Check Zero Voltage, 3. Helmet, Supervisor & 2 15 0.5 15
Isolation Activity
5. Full Body Apron
12 ACDB/SERVICE PANEL MAINTENANCE

12.1 Isolation of service / ACDB panel Supervisor, Technician 6 15 6 540 2. Ensure compitent person to operate / Before Starting the 2 15 0.5 15
System/ Shock, 1 2. Check Zero Voltage, 3. Helmet, Supervisor &
Isolation Activity
5. Full Body Apron

1.Maintain Permit to work system.
2. Helmet,
1.Allot the work to skilled persons. 2.Conduct Trainings & TBT
Cleaning and tightness of the feeder Environmental Hazard: 3. Gum Boots, While Executing the
Supervisor, Technician 1 4 6 24 3 3.Follow the Work protocols. Permit issuer 1 4 1 4
compartment termination and cable gallery Exposure to dust 4. Full Body Apron Activity
4.Follow the SOP
5. Nose Mask
12.2 6. Goggles

Physical Hazard: Exposed 1. Work Permit & TBT 2. Helmet, While Executing the
Supervisor, Technician 2 4 3 24 3 Permit issuer 2 4 1 8
sharp edges 2. Ensure compitent person to operate 3. Gum Boots, Activity
4. Full Body Apron
1. Electrical PTW, 1. Cut Resistant Hand Gloves,

PTW Issuer,
12.3 Replacement of MCCB, Contactor and MCB Physical Hazard: Supervisor, Technician 2 4 3 24 2. Tool Box Talk, 2. Helmet, Before Starting the 2 4 1 8
3 Supervisor &
Damaged or wrong tools 3. JSA, 3. Gum Boots, Activity
Technician
13 INVERTER ROOM Scada PANEL MAINTENANCE

13.1 Checking connection tightness Supervisor, Technician 6 15 6 540 2. Ensure compitent person to operate / Before Starting the 2 15 0.5 15
Isolation Activity
5. Full Body Apron

2.Conduct Trainings & TBT 1. Cut Resistant Hand Gloves,
3.Allot the work to skilled persons. 2. Helmet,
13.2 Cleaning the panel with portable blower Environmental Hazard: Supervisor, Technician 1 4 6 24 3. Gum Boots, Permit issuer While Executing the 1 4 1 4
Exposure to dust 3 4.Follow the Work protocols. 4. Full Body Apron Activity
5.Follow the SOP 5. Nose Mask
6.Maintain the all equipment operation manuals. 6. Goggles
14 CABLE TRENCH MAINTENANCE

1. Power supply shall be drawn 1. Cut resstant Hand Gloves,
1 Train the workmen on Work activity
Physical Hazard: through RCCB/ELCB 2. Helmet, Before Starting the
Workers 2 4 3 24 3 2. Skilled person to allow the operate tools Permit issuer 2 4 3 6
Sharp edges 2. Use double insulated power/hand 3. Shoe, Activity
tools, 4. Full Body Apron
14.1 Trench Cleaning

1)Break intervals to be ensured
Physical Hazard: 2)Buddy system while working 1.Use safety helmet,safety shoes and Full Body While Executing the
Workers 6 4 3 72 2 Permit issuer 6 4 0.5 12
Ergonomic risk/strain 3)Ensure training on safe material handling and Apron Activity
ergonomical hazards
1) Permit to work to be follow &TBT

2) Antivenom availability
2. Helmet,
3)To be work under supervision
Physical Hazard: Animals/ 3. Gum Boots, Before Starting the
Workers 3 15 6 270 1 4) Not allow workmen to work alone, Always Site Manager 2 15 0.5 15
reptiles attack 4. Full Body Apron Activity
buddy system to be maintain
5. Nose Mask
14.1 Trench Cleaning 5)Ensure emergency vehicle and trained first
6. Goggles
aider at site

2.Conduct Trainings & TBT
2. Helmet,
3.Allot the work to skilled persons.
Environmental Hazard: Workers 1 4 6 24 3. Gum Boots, Permit issuer While Executing the 1 4 1 4
Exposure to dust 3 4. Full Body Apron Activity
4.Follow the Work protocols.
5. Nose Mask
5.Follow the SOP
6. Goggles
1. Helmet,
Environmental Hazard: 1. Interval break system to carried out 2. Shoe While Executing the
Workers 6 7 6 252 1 Permit issuer 6 7 0.2 8.4
Heat stroke 2.Carry sufficient water along 3. Full body apron Activity
15 IDT TRANSFORMER MAINTENANCE

15.1 Isolation of Source Breaker Supervisor, Technician 6 15 6 540 2. Ensure compitent person to operate / Before Starting the 2 15 0.5 15
Isolation Activity
5. Full Body Apron
PTW Issuer,
Physical Hazard: Before Starting the
Supervisor, Technician 2 7 3 42 3 Supervisor & 2 7 1 14
Slip & Trip Activity
Technician
PTW Issuer,
Physical Hazard: 1. Awareness session to be conducted before Before Starting the
Fall of tools carrying work Activity
Technician
2. Workpermit & TBT 1. Full body harness,
2. Hand gloves
PTW Issuer,
Open the HV and LV side compartment door of Physical Hazard: 3. Ensure Competent/ Skill person for work. 3. Hand wrist lanyards Before Starting the
15.2 Supervisor, Technician 2 4 3 24 3 Supervisor & 2 4 1 8
Inverter Transformer (Height) Sharp edges 4. Helmet Activity
Technician
4. Use of FRP ladder, 5. Shoe.
6. Cut Ressistnant Hand Gloves
Physical Hazard: Electical 5. Isolation of energy sources PTW Issuer,
Before Starting the
System/ Shock, Supervisor, Technician 6 15 6 540 1 6.Work at height standard Supervisor & 2 15 0.5 15
Activity
Electrocusion Technician
PTW Issuer,
Fall from height Activity
Technician

Physical Hazard: Flash Supervisor, Technician 6 15 6 540 2. Ensure compitent person to operate / Before Starting the 2 15 0.5 15
1 2. Check Zero Voltage, 3. Helmet, Supervisor &
over/Burn Injury Isolation Activity
5. Full Body Apron
Check the Inverter Transformer HV and LV
15.3 Terminals for presence of any voltage and
ground the equipment for denergising any 1. Full body harness,
stored energy. 2. Hand gloves
Physical Hazard: Sharp Supervisor, Technician 2 4 3 24 1. Work Permit & TBT 3. Hand wrist lanyards Permit issuer Before Starting the 2 4 1 8
edges 3 2. Ensure compitent person to operate 4. Helmet Activity
5. Shoe.
1. Full body harness,

2. Hand gloves
15.4 Cleaning and Tightening of the HV and LV side Physical Hazard: Sharp Supervisor, Technician 2 4 3 24 3 3. Skilled person to allow the operate tools
3. Hand wrist lanyards Permit issuer Before Starting the 2 4 1 8
compartment of the Inverter Transformer. edges 4. Helmet Activity
4. Temporary Power connectoin draw through
5. Shoe.
RCCB/ELCB

Supervisor, Technician 6 15 6 540 2. Ensure compitent person to operate / Before Starting the 2 15 0.5 15
System/ Shock, 1 2. Check Zero Voltage, 3. Shoe, Supervisor &
Isolation Activity
5.Googles,
Cleaning and Tightening the marshalling box 1. Awareness session to be conducted before
15.5 (Terminal blocks,MCB's,Lights & carrying work
Meters(OTI/WTI)) and Top of the Inverter 2. Workpermit & TBT 1. Full body harness,
Transformer. (PRV,Buchholz relay etc) 2. Hand gloves
PTW Issuer,
Physical Hazard: Supervisor, Technician 2 7 3 42 3. Ensure Competent/ Skill person for work. 3. Hand wrist lanyards Before Starting the 2 7 1 14
3 Supervisor &
Fall from height 4. Helmet Activity
Technician
4. Use of FRP ladder, 5. Shoe.
5. Isolation of energy sources
6.Work at height safety stanadrd requirements
1.Ensure spill tray before starting of

work and spill kit available at work PTW Issuer,
Environmental Hazard: carrying work Before Starting the
15.6 Oil sample collection and silica gel replacement Supervisor, Technician 2 4 3 24 3 location. Ensure proper PPE's to be wear Supervisor & 2 4 1 8
Spillage 2. Ensure Competent/ Skill person for work Activity
2.Ensure Spill proof containers used Technician
3.Waste management plan
with absorbants.

2. Helmet,
Physical Hazard: 3. Gum Boots, Before Starting the
15.7 Maintenanace(Tighness, Termination) Supervisor, Technician 2 4 3 24 3 3. Skilled person to allow the operate tools Permit issuer 2 4 1 8
Sharp edges 4. Full Body Apron Activity
5. Nose Mask
RCCB/ELCB
6. Goggles
16 HT SWITCHGEAR MAINTENANCE
1. Work Permit & TBT 1. Di electric Hand Gloves,
Physical Hazard: 1. Isolation PTW Issuer,
2. Ensure compitent person to operate / 2. Helmet, Before Starting the
16.1 Isolation of breaker Flash over/Electrical Supervisor, Technician 2 15 6 180 2 2. Check Zero Voltage, Supervisor & 2 15 0.5 15
Isolation 3. Shoe, Activity
shock 3. Apply LOTO Technician
3.Electrical safety standard 4. Arc Flash Suit

2. Helmet,
Environmental Hazard: 3.Allot the work to skilled persons. PTW Issuer,
3. Gum Boots, While Executing the
Exposure to dust Supervisor, Technician 1 4 6 24 3 Supervisor & 1 4 1 4
4. Full Body Apron Activity
(Chemical) 4.Follow the Work protocols. Technician
5. Nose Mask
5.Follow the SOP
Cleaning and tightness of all the HV termination 6. Goggles
16.2 6.Maintain the all equipment operation manuals.
and control wiring
Cleaning and tightness of all the HV termination
16.2
and control wiring
Di-electric Hand Gloves, Helmet, Shoe, Full Body Before Starting the
Damaged hand tools/ Supervisor, Technician 2 4 6 48 3 Use insulated Tools Tools inspection, Electical PTW, JSA, SOP Supervisor & 2 4 1 8
Apron Activity
Physical Hazard: Cut resstant Hand Gloves, Helmet, Shoe, Full Body Before Starting the
Supervisor, Technician 6 1 10 60 3 Filing/ Grinding to remove sharp edges Electrical PTW, Tool Box Talk, JSA, SOP Permit issuer 6 1 0.2 1.2
Sharp Edges/ Cut Injury Apron Activity
1. Work Permit & TBT 1. Di electric Hand Gloves,

Physical Hazard: 1. Isolation PTW Issuer,
2. Ensure compitent person to operate / 2. Helmet, Before Starting the
Flash over/Electrical Supervisor, Technician 2 15 6 180 2 2. Check Zero Voltage, Supervisor & 2 15 0.5 15
Isolation 3. Shoe, Activity
shock 3. Apply LOTO Technician
3.Electrical safety standard 4. Arc Flash Suit
Physical Hazard: Cut resstant Hand Gloves, Helmet, Shoe, Full Body Before Starting the
Supervisor, Technician 6 1 10 60 3 Filing/ Grinding to remove sharp edges Electrical PTW, Tool Box Talk, JSA, SOP Permit issuer 6 1 0.2 1.2
Sharp Edges/ Cut Injury Apron Activity
Replacement of breaker/faulty Di-electric Hand Gloves, Helmet, Shoe, Full Body Before Starting the
Damaged hand tools/ Supervisor, Technician 2 4 6 48 2 Use insulated Tools Tools inspection, Electical PTW, JSA, SOP Supervisor & 2 4 0.2 1.6
16.3 cable/relays/support insulators/CT/PT/Indore Apron Activity
LA
carrying work
2. Workpermit & TBT 1. Full body harness,
2. Hand gloves
PTW Issuer,
Physical Hazard: Supervisor, Technician 2 7 3 42 3. Ensure Competent/ Skill person for work. 3. Hand wrist lanyards Before Starting the 2 7 1 14
3 Supervisor &
Fall from Height 4. Helmet Activity
Technician
4. Use of FRP ladder/working platfrom 5. Shoe.
6.Work at height standard requirements
17 AUXILIARY TRANSFORMER

1. Isolation 2. Arc Flash Suit PTW Issuer,
Physical Hazard: 2. Ensure compitent person to operate / Before Starting the
17.1 De enegizising of equipment Supervisor, Technician 2 7 3 42 3 2. Check Zero Voltage, 3. Helmet, Supervisor & 2 7 1 14
Flash over/Electrocution Isolation Activity
5. Full Body Apron

Physical Hazard: Electical 2. Arc Flash Suit PTW Issuer,
17.2 De enegizising of HT Panel/ Transformer System/ Shock, Supervisor, Technician 6 15 6 540 1 3. Helmet, Supervisor & 2 15 0.5 15
Isolation Activity
Electrocusion 4. Shoe, Technician
5. Full Body Apron
PTW Issuer,
Physical Hazard: Supervisor, Technician 2 7 3 42 While Executing the 2 7 1 14
3 Supervisor &
Slip & Trip Activity
Technician
1. Awareness session to be conducted before PTW Issuer,

Physical Hazard: Supervisor, Technician 2 4 3 24 Before Starting the 2 4 1 8
3 carrying work Supervisor &
Fall of tools Activity
2. Workpermit & TBT Technician
2. Hand gloves
3. Ensure Competent/ Skill person for work. PTW Issuer,
17.3 Accessing to Transformer for inspection(height) Physical Hazard: Supervisor, Technician 2 4 3 24 3
3. Hand wrist lanyards
Supervisor &
Before Starting the 2 4 0.2 1.6
Sharp edges 4. Helmet Activity
4. Use of FRP ladder, Technician
5. Shoe.
Physical Hazard: Electical 5. Isolation of energy sources PTW Issuer,
Supervisor, Technician 6 15 6 540 6.Electrical safety standard Before Starting the 2 15 0.5 15
System/ Shock, 1 Supervisor &
7.Work at height standard requirements Activity
PTW Issuer,
Fall from height Activity
Technician

Physical Hazard: 1. Work Permit & TBT 2. Helmet, Before Starting the
17.4 Opening of terminal box Supervisor, Technician 2 4 3 24 3 Permit issuer 2 4 0.2 1.6
Sharp edges 2. Ensure compitent person to operate 3. Gum Boots, Activity
4. Full Body Apron

17.5 Maintenanace(Tighness, Termination) Physical Hazard: Supervisor, Technician 2 4 3 24 2. Helmet, Permit issuer Before Starting the 2 4 0.2 1.6
3 3. Skilled person to allow the operate tools
Sharp edges 3. Gum Boots, Activity
4. Full Body Apron
RCCB/ELCB
18 HT SWITCHGEAR MAINTENANCE
1) Pre-Survey of the work area before start of
Physical Hazard: Slippery Supervisor, Technician 2 4 6 48 2. Helmet, PTW Issuer Before Starting the 2 4 1 8
3 the job
floor (Gravity) 3. Gum Boots, Activity
2)Ensure no obstructions near work area
4. Full Body Apron

Physical Hazard: 2. Tool Box Talk, 2. Helmet, Before Starting the
Supervisor, Technician 2 4 6 48 3 PTW Issuer 2 4 1 8
Damaged Door Hinges 1. Ensure door stoppers 3. JSA, 3. Shoe, Activity
1. Electrical PTW,LOTO
1. Isolation of breker through 2. Tool Box Talk, 1)Use basic PPE (Safety helmet,refelecting jacket
Physical Hazard: Electical
SCADA/remote/local 3. JSA, and safety shoes) and di electrical hand gloves Before Starting the
System/ Shock, Supervisor, Technician 6 15 6 540 1 PTW Issuer 2 15 0.5 15
2. Check Zero Voltage, 4. SOP 2)Basic PPE and arc flash sute for local switch Activity
Electrocusion
3. Apply LOTO 5.Electrical safety standard operation
18.1 Rackin/out of VCB 6.Barricading
1. Electrical PTW,
2. Tool Box Talk,
3. JSA,
Physical Hazard: Reptile/ 2. Helmet, Before Starting the
Bites 3. Shoe, Activity
4. Full Body Apron
Signages
2. Electical PTW, PTW Issuer,
Damaged hand tools/ 2. Helmet, Before Starting the
Supervisor, Technician 2 4 6 48 3 1. Use insulated Tools 3. JSA, Supervisor & 2 4 1 8
Tools Slip 3. Shoe, Activity
4. SOP Technician
4. Full Body Apron
5. Electrical safety standard

1.PTW
2. Helmet,
Environmental Hazard: 2.Conduct Trainings & TBT
3. Gum Boots, Before Starting the
Exposure to dust Supervisor, Technician 2 4 6 72 2 3.Follow the Work protocols. Permit issuer 2 4 1 8
4. Full Body Apron Activity
(Chemical) 4.Follow the SOP
5. Nose Mask
6. Goggles
Physical Hazard: 2. Electical PTW, PTW Issuer,
2. Helmet, Before Starting the
Damaged hand tools Supervisor, Technician 2 4 6 48 3 1. Use insulated Tools 3. JSA, Supervisor & 1 4 1 4
3. Shoe, Activity
(Electrical) 4. SOP Technician
4. Full Body Apron
Cleaning and tightness of all the HV termination 5. Electrical safety standard
18.2 and control wiring
Cleaning and tightness of all the HV termination
18.2 and control wiring
1.Isolation of breaker through 2. Tool Box Talk,
Physical Hazard: Electical 2. Helmet, PTW Issuer,
Supervisor, Technician 2 15 6 180 SCADA/remote/local 3. JSA, Before Starting the 2 15 0.5 15
System/ Shock, 1 3. Gum Boots, Supervisor &
2.Ensure no voltage in line with voltage 4. SOP Activity
Electrocusion 4. Full Body Apron Technician
detector 5.Electrical safety standard
5. Arc Flash Suit
6.Barricading

1.Isolation of breaker through 2. Tool Box Talk, 1. Di-electric Hand Gloves,
Physical Hazard: Electical PTW Issuer,
SCADA/remote/local 3. JSA, 2. Helmet, Before Starting the
System/ Shock, Supervisor, Technician 2 15 6 480 1 Supervisor & 1 15 1 15
2.Ensure no voltage in line with voltage 4. SOP 3. Gum Boots, Activity
detector 5.Electrical safety standard 4. Full Body Apron
6.Barricading
1. Isolation of breker through 2. Tool Box Talk,
2. Helmet,
Physical Hazard: Flash SCADA/remote/local 3. JSA, Before Starting the
Supervisor, Technician 6 15 6 540 1 3. Gum Boots, PTW Issuer 2 15 0.5 15
over/Burn Injury 2. Check Zero Voltage, 4. SOP Activity
4. Full Body Apron
3. Apply LOTO 5.Electrical safety standard
5. Arc Flash Suit
18.3 Replacement of breaker 6.Barricading
1. Electrical PTW 1. Cut Resistant Hand Gloves,

Physical Hazard: 2. Tool Box Talk, 2. Helmet,
PTW Issuer,
Equipment fall/physical 3. JSA, 3. Gum Boots, Before Starting the
Supervisor, Technician 2 7 6 84 3 1.Use hydralic jack to lift the equipment Supervisor & 2 7 1 14
injury/equipment 4. SOP 4. Full Body Apron Activity
Technician
damage 5.Electrical safety standard 5. Nose Mask
6.Barricading 6. Goggles

Physical Hazard: Supervisor, Technician 2 1 10 20 1. Filing/ Grinding to remove sharp 2. Tool Box Talk, 2. Helmet, PTW Issuer Before Starting the 2 1 0.2 0.4
Sharp Edges/ Cut Injury 4 edges 3. JSA, 3. Shoe, Activity
1. Electrical PTW,
Physical Hazard: Exposure 1. Di electric Hand Gloves,
2. Tool Box Talk,
to live parts 1.Ensure insulated tools 2. Helmet, Before Starting the
Supervisor, Technician 0.5 7 6 21 3 3. JSA, PTW Issuer 0.5 7 3 10.5
(Electrical)/Electrical 2.LOTO 3. Shoe, Activity
4. SOP
shock 4. Arc Flash Suit
5.Barricading
18.4 Replacement of faulty cable
3. Shoe, Activity
4. Full Body Apron
Physical Hazard: Exposure 1. Di-electric Hand Gloves,
2. Tool Box Talk, PTW Issuer,
to live parts 2. Helmet, Before Starting the
Supervisor, Technician 2 7 6 84 3 3. JSA, Supervisor & 2 7 1 14
(Electrical)/Electrical 3. Gum Boots, Activity
4. SOP Technician
shock 4. Full Body Apron
18.5 Replacement of relays
Supervisor, Technician 2 4 6 48 1. Use insulated Tools 2. Helmet, Before Starting the 2 4 1 8
Damaged hand tools 3 3. JSA, Supervisor &
3. Shoe, Activity
4. Full Body Apron
Physical Hazard: Exposure 1. Di-electric Hand Gloves,
2. Tool Box Talk, PTW Issuer,
to live parts Supervisor, Technician 2 7 6 84 2. Helmet, Before Starting the 2 7 1 14
3 3. JSA, Supervisor &
(Electrical)/Electrical 3. Gum Boots, Activity
4. SOP Technician
shock 4. Full Body Apron
1)Break intervals to be ensured

2)Buddy system while working PTW Issuer,
Physical Hazard: 1.Use safety helmet,safety shoes and Full Body Before Starting the
18.6 Replacing of support insulators/CT/PT/Indore LA Back & Shoulder pain Workers 2 4 3 24 2 3)Ensure no excess vibration at hope pipe end
Apron
Supervisor &
Activity
2 4 1 8
4)Ensure training on safe material handling and Technician
ergonomics
3. Shoe, Activity
4. Full Body Apron
19 ISOLATOR Maintenance
1.Ensure insulation mats 1. Electrical PTW,LOTO

Physical Hazard: 2.Isolation of breaker through 2. Tool Box Talk, 1)Use basic PPE (Safety helmet,refelecting jacket
33/110 KV electrical Supervisor, Technician 2 15 6 180 SCADA/remote/local 3. JSA, and safety shoes) and di electrical hand gloves PTW Issuer Before Starting the 1 15 1 15
supply -Electric shock/Arc 2 2.Ensure no voltage in line with voltage 4. SOP 2)Basic PPE and arc flash sute for local switch Activity
Falshover detector 5.Electrical safety standard operation
3.Follow LOTO 6.Barricading
19.1 De-energize of isolator
3. Shoe, Activity
4. Full Body Apron
carrying work
2. Workpermit & TBT
2. Hand gloves
PTW Issuer,
Physical Hazard: 3. Hand wrist lanyards Before Starting the
19.2 Installation Of Scaffold Fall from height
Supervisor, Technician 2 7 3 42 3 1.Proper working scaffold platform 3. Ensure Competent/ Skill person for work.
4. Helmet
Supervisor &
Activity
2 7 1 14
Technician
5. Shoe.
6.Work at height standard
1.Ensure insulation mats 1. Electrical PTW,LOTO
2. Arc Flash Suit
Physical Hazard: 2.Isolation of breaker through 2. Tool Box Talk,
3. Helmet,
33/110 KV electrical Supervisor, Technician 2 15 6 180 SCADA/remote/local 3. JSA, PTW Issuer Before Starting the 1 15 1 15
2 4. Gum Boots,
supply -Electric shock/Arc 2.Ensure no voltage in line with voltage 4. SOP Activity
5. Full Body Apron
Falshover detector 5.Electrical safety standard
6. Nose Mask
3.Follow LOTO 6.Barricading
7. Goggles
Cleaning of limbs and tightness of all terminal

19.3 pads, and Control wiring terminal blocks.
3. Shoe, Activity
Cleaning of limbs and tightness of all terminal 4. Full Body Apron
19.3 pads, and Control wiring terminal blocks. 5. Electrical safety standard

carrying work 1. Full body harness,
2. Workpermit & TBT 2. Hand gloves
PTW Issuer,
Physical Hazard: Supervisor, Technician 2 7 3 42 1.Proper working scaffold platform 3. Hand wrist lanyards Before Starting the 2 7 1 14
3 3. Ensure Competent/ Skill person for work. Supervisor &
Slip & Trip 4. Helmet Activity
Technician
5. Shoe.
6. Work at height standard
20 SWITCHYARD GANTRY ,GANTRY,CLAMPS & CONNECTORS,DISC Cleaning.
carrying work 1. Full body harness,
2. Workpermit & TBT 2. Hand gloves
PTW Issuer,
Physical Hazard: 1.Proper working scaffold platform/Safe 3. Hand wrist lanyards Before Starting the
20.1 Installation Of Scaffold Supervisor, Technician 2 15 3 90 2 3. Ensure Competent/ Skill person for work. Supervisor & 1 15 1 15
Fall from height access & egress 4. Helmet Activity
Technician
5. Shoe.
6.Work at height standard
1. Hand gloves
1. Awareness session to be conducted before 2. Hand wrist lanyards
Supervisor, Technician 1 7 3 21 3 carrying work 3. Helmet Permit issuer 1 7 1 3
Slip/trip of tools Activity
2. Ensure Competent/ Skill person for work. 4. Shoe.
20.2 Tightness of hardwares 1)Break intervals to be ensured

PTW Issuer,
Environmental Hazard: Workers 1 4 3 12 2)Buddy system while working 1.Use safety helmet,safety shoes and Full Body Before Starting the 1 4 1 12
4 Supervisor &
Back & Shoulder pain 3)Ensure training on safe material handling and Apron and full body safety harness with laynyard Activity
Technician
ergonomics
1. Electrical & WAH PTW, Tool Box Talk, JSA, PTW Issuer,
Physical Hazard: Supervisor, Technician, 1.Use safety helmet,safety shoes and Full Body Before Starting the
1 15 3 45 3 SOP, materila handling standard,work at height Supervisor & 1 15 0.5 7.5
Fall of Material Worker 1.Lifting plan Apron and full body safety harness with laynyard Activity
standard Technician
21 Main control room BATTERY & BATTERY CHARGER maintenance
1.Safety Shoes
Physical Hazard: Electical 1. Isolation 1. Work Permit & TBT 2.Arc flash suit. PTW Issuer,
21.1 Isolation of battery charger/UPS Supervisor, Technician 6 15 6 540 Before Starting the 2 15 0.5 15
System/ Shock, 1 2. Check Zero Voltage, 2. Ensure compitent person to operate / 3.Di-electric Hand Gloves Supervisor &
Activity
Electrocusion 3. Apply LOTO Isolation 4.Helmets Technician
1.Safety Shoes
Supervisor, Technician 6 15 6 540 Before Starting the 2 15 0.5 15
System/ Shock, 1 2. Check Zero Voltage, 2. Ensure compitent person to operate / 3.Di-electric Hand Gloves Supervisor &
Activity
Battery and battery charger Cleaning and
21.2
tightness checking
Physical Hazard: 2. Helmet, Before Starting the
Supervisor, Technician 2 4 3 24 3 3. Skilled person to allow the operate tools Permit issuer 2 4 1 8
Sharp edges 3. Shoe, Activity
4. Full Body Apron
RCCB/ELCB
1.Safety Shoes
Before Starting the
21.3 Normalisation of Battery & Battery charger System/ Shock, Supervisor, Technician 6 15 6 540 1 2. Check Zero Voltage, 2. Ensure compitent person to operate / 3.Di-electric Hand Gloves Supervisor & 2 15 0.5 15
Activity
22 PLANT OPERATION IN SCADA

Site Manager ,
Ergonomic Hazard: Before & While
Supervisor, Technician 0.5 4 1 2 4 Monitor braightness control 1.Shift schedule for the working team 1. Shoe, Supervisor & 0.5 4 3 6
Eye strain Executing the Activity
2. Full Body Apron, Technician
22.1
String Monitoring, Plant normal Operations
through SCADA
1.Inspection of wheel chairs with the standard Site Manager ,
Physical Hazard: Before & While
Supervisor, Technician 0.5 4 1 2 4 frequency 2.Signages and Do's & Don’t's 1. Shoe, Supervisor & 0.5 4 3 6
Fall / slip from chair Executing the Activity
while sitting in chair 2. Full Body Apron, Technician
23 TRANSMISSION LINE PATROLLING
1.General PTW, 2.Tool

Box Talk,
3.JSA, SOP,
Physical Hazard: 1. Hand Gloves,
4.Bite Prevention Training, DO's & Don''ts of
Contact with Reptiles & 2. Helmet, Site
Technician/Supervisor 2 15 6 180 1. Anti Snake Venom Prevention & Response, Before Starting the 2 15 0.5 15
Flying insects/Infectious 2 3. Shoe, Manager/Permi
2.Anti bite prevention creams 5.Emergency rescue plan, 6.Signages , Activity
disease, injury, live 4. Full Body Apron, t issuer
7.Forest departmnet
threats & wild animals 5.Googles,
consultation for any wild animals recent
movementary
8.Dedicated four wheeler
Physical inspection of
23.1 Conductor/Earthwire/Hardware and its 1. Electrical PTW, 1. Hand Gloves,
Physical Hazard:
accessories Technician/Supervisor 2 7 6 84 1.GPS Co-ordinates of the transmission 2. Tool Box Talk, 2. Helmet, Permit issuer While Executing the 2 7 1 14
Slippery passage/ Slip, 2 towers 3. JSA, 3. Shoe, Activity
Trip & Fall
4. SOP 4. Full Body Apron, 5.Googles,
1. Electrical PTW,
2. Tool Box Talk, 1. Hand Gloves,
Ergonomic hazard: 1.Carrying sufficient water canes upto
3. JSA, 2. Helmet, Permit
Sprain of Muscules,Eye Technician/Supervisor 2 4 6 48 completion of work While Executing the 2 4 1 8
3 4. SOP 5.Break 3. Shoe, issuer/Executin
irritation,Heat 2.Glucon d /lemons Activity
intervals to be ensured 4. Full Body Apron, g team
Stroke,Dehydration. 3.Aware on De Hyedration colour chart
6.Buddy system while working 7.Heat 5.Googles(Preferred Block)
stroke training
1. Electrical PTW,
2. Tool Box Talk, 1. Hand Gloves,
Ergonomic hazard: 1.Carrying sufficient water canes upto
3. JSA, 2. Helmet, Permit
Sprain of Muscules,Eye completion of work While Executing the
Technician/Supervisor 2 4 6 48 3 4. SOP 5.Break 3. Shoe, issuer/Executin 2 4 1 8
irritation,Heat 2.Glucon d /lemons Activity
intervals to be ensured 4. Full Body Apron, g team
Stroke,Dehydration. 3.Aware on De Hyedration colour chart
6.Buddy system while working 7.Heat 5.Googles(Preferred Block)
stroke training
Hot spot
23.2 measurement using Thermography camera.
1.GPS Co-ordinates of the transmission

1. Electrical PTW, 1. Hand Gloves,
Physical Hazard: towers 2.Before Permit
2. Tool Box Talk, 2. Helmet, While Executing the
Slippery passage/ Slip, Technician/Supervisor 2 7 6 84 2 taking snaps on Thermography camera issuer/Executin 2 7 1 14
Trip & Fall need to check any obsatcles /slippery g team
4. SOP 4. Full Body Apron, 5.Googles,
passages
1. Electrical PTW,LOTO from Grid and Plant as
1. Isolation well 1. Die-electric Hand Gloves,
Physical Hazard: Electical 2. Check Zero Voltage, 2. Tool Box Talk, 2. Helmet, Site
Tree Pruning Activities Technician/Supervisor 6 15 6 540 Before Executing the 2 15 0.5 15
System/ Shock, 1 3. Apply LOTO 3. JSA, 3. Shoe, Manager/Permi
Activity
Electrocusion 4. Apply discharge rods on each 4. SOP 4. Full Body Apron, t issue
conductor 5.Electrical safety standard 5.Googles,
6.Barricading
1. Tools inspection reports,

Physical Hazard: 1. Inspected & good condition (Tree 2. Electical PTW & Work Height, Site
23.3 2. Helmet, Before Executing the
Damaged hand tools/ Technician/Supervisor 2 4 6 48 3 cutting machine,Hawk saw,Axe…etc) 3. JSA, & TBT Manager/Permi 2 4 1 8
3. Shoe, Activity
Tools Slip 2.Use insulated Tools 4. SOP t issue
4. Full Body Apron
5. Electrical safety standard 6. Barricading
1. Work at height permit 2. TBT &

1.FBH 2.
Physical Hazard: 1.Life line / Anchorage points,Safety fall SOP ,JSA
Hand Gloves, Site
Fall from height/Injury to protection netsHydraulic Man lifter Before Executing the
Technician/Supervisor 2 15 6 180 2 3. Helmet, Manager/Permi 2 15 0.5 15
person due to Slip, Trip & cranes if applicable as per work 3. Ensure Competent/ Skill/Profeessional person Activity
4. Shoe, t issue
fall requirement for work. 4.
5. Full Body Apron, 6.Googles,
Barricading
24 TESTING OF EQUIPMENTS

2.Maintain for Sinage's for all electrical / non
electrical
3.Maintain first aid facilites.
Physical Hazard: Electical 4.Allot the work to skilled persons. 1.Safety Shoes
1. Isolation
Tecnicians, Supervisors 6 15 6 540 5.Follow the Work protocols. 2.Arc flash suit. 2 15 0.5 15
HV TEST (Hi Pot,IR>1KV,Capacitance TAN Delta) System/ Shock, 1 2. Check Zero Voltage, Work
Electrocusion 6.Follow the SOP 3.Die-elctric hand gloves. During
24.1 (Common for 3. Apply LOTO Supervisior and
. 4.Helmets maintenance/testing
CT/PT/CVT/Transformer/Isolator/Breaker) 4. Apply discharge rods on each Shift incharge
7.Maintain the all equipment operation manuals. 5.Ladder
conductor
8.Maintain all breaker settings documents 6.Safety belt
9.Maintain all calibration equipments and
certificates.
11.Implement monthly tools inspection activity
Physical Hazard:
Tecnicians, Supervisors 1 7 3 21 3 1 7 1 7
Fall from height

electrical
Physical Hazard: Flash 3.Maintain first aid facilites.
Tecnicians, Supervisors 6 15 6 540 1 2 15 0.5 15
over/Burn Injury 4.Allot the work to skilled persons. 1.Safety Shoes
LV TEST (IR<1KV,ratio,winding 1. Isolation
5.Follow the Work protocols. 2.Arc flash suit.
resistance,contact resistance,Breaker 2. Check Zero Voltage, Work
6.Follow the SOP 3.Die-elctric hand gloves.
24.2 timing,polarity,magnetizing current,magnetic 3. Apply LOTO Supervisior and During testing
. 4.Helmets
core balance,)(Common for 4. Apply discharge rods on each Shift incharge
7.Maintain the all equipment operation manuals. 5.Ladder
CT/PT/CVT/Transformer/Isolator/Breaker) conductor
8.Maintain all breaker settings documents 6.Safety belt
9.Maintain all calibration equipments and
certificates.
Physical Hazard:
Fall from height
Physical Hazard:
Sharp edges/.Minor cut Tecnicians, Supervisors 1 4 3 12 4 1 4 3 12
inuries
Physical Hazard:
Fall and trip & slip/Major Tecnicians, Supervisors 1 4 3 12 4 1 4 1 4
inuries and bone fracture 1.Safety Shoes
2.Reflection Jockets.
Biological Hazard: 3.Safety Goggles
Tecnicians, Supervisors 1 4 3 12 4 1) Maintain sufficient measument oil electrical 1 4 0.2 0.8
Heat Oil burns 1.Remove damaged tools&tackles 4.Safety Golves
soak pit in IDT & Transformer Yard 3.Maintain first aid facilites.
2.Unfitted workers 5.Cut resistance gloves.
2)Maintain Oil drain funnel. 4.Maintain MSDS for transformer oil & other
Physical Hazard: 6.Helmets
equipments
Material hit with head Tecnicians, Supervisors 1 4 3 12 4 7.Ladder 1 4 1 4
5.Maintain oil spill kit Work
8.Safety belt
24.3 Insulating Oil BDV & DGA (Common for due to low height Supervisior and During testing
CT/PT/Transformer)
Shift incharge
Environmental Hazard:
Tecnicians, Supervisors 1 4 3 12 4 1 4 0.5 2
Oil Spillage

2. Hand gloves
Physical Hazard: 1. Work Permit & TBT 3. Hand wrist lanyards
Sharp objects 2. Ensure compitent person to operate 4. Helmet
5. Shoe.
25 LDB & PHERIPHERY LIGHT Maintenance

electrical
3.Maintain first aid facilites. 1.Safety Shoes
1. Isolation 4.Allot the work to skilled persons. 2.Arc flash suit.
Physical Hazard: Electical Work
Technicians 6 15 6 540 2. Check Zero Voltage, . 3.Die-elctric hand gloves. During 2 15 0.5 15
System/ Shock, 1 Supervisior and
3. Apply LOTO 5.Maintain the all equipment operation manuals. 4.Helmets maintenance/testing
Electrocusion Shift incharge
6.Maintain all breaker settings documents 5.Ladder
7.Maintain all calibration equipments and 6.Safety belt
25.1 Isolate the LDB and Periphery light certificates.

2 Train the workmen on Work activity Work
Physical Hazard: 2. Helmet, During
Technicians 1 4 1 4 4 3. Skilled person to allow the operate tools Supervisior and 1 4 0.5 2
Sharp objects 3. Shoe, maintenance/testing
4. Temporary Power connectoin draw through Shift incharge
4. Full Body Apron
RCCB/ELCB
electrical
Physical Hazard: Electical 3.Maintain first aid facilites. 1.Safety Shoes
System/ Shock, Technicians 6 15 6 540 1 4.Allot the work to skilled persons. 2.Arc flash suit. 2 15 0.5 15
Check the LDB incomer for presence of any 1. Isolation Work
Electrocusion . 3.Die-elctric hand gloves.
25.2 voltage and ground the equipment for 2. Check Zero Voltage, Supervisior and During maintenance
5.Maintain the all equipment operation manuals. 4.Helmets
denergising any stored energy. 3. Apply LOTO Shift incharge
certificates.
Physical Hazard:
Technicians 0.5 4 1 2 4 0.5 4 0.5 1
Fall, trip & slip
1.Maintain the all equipment operation 1.Safety Shoes

manuals. 2.Reflection Jockets.
2.Maintain all calibration equipments 3.Safety Goggles Work
25.3 Cleaning and tightening of the LDB and Physical Hazard: Technicians 0.5 4 1 2 4 1.Damaged tools&tackles
and certificates.
4.Safety Golves Supervisior and During maintenance 0.5 4 0.2 0.4
Periphery light Junction box. Hand injuries 2.Unfitted workers electrical
3.Conduct the Trainings & TBT 5.Arc flash suit. Shift incharge
4.Implement monthly tools 6.Cut resistance gloves.
inspection activity. 7.Helmets 8.Ladder
1.Maintain the all equipment operation 1.Safety Shoes

manuals. 2.Reflection Jockets.
2.Maintain all calibration equipments 3.Safety Goggles Work
Physical Hazard: 2.Maintain for Sinage's for all electrical / non
25.4 Testing of ELCB Technicians 0.5 4 0.5 1 4 and certificates. 4.Safety Golves Supervisior and During maintenance 0.5 4 0.2 0.4
Fall of tools electrical
3.Conduct the Trainings & TBT 5.Arc flash suit. Shift incharge
4.Implement monthly tools 6.Cut resistance gloves.
inspection activity. 7.Helmets 8.Ladder
26 PAINTING
1.Safety Shoes
1.Ventilation or exhaust facility shall be provided
at
Physical Hazard: 3.Safety Goggles Work
1.Maintain equipment inspection check the place where painting and coating operations
26.1 Installation of scaffold Fall, trip & slip / Major Workers / Technicians 1 15 6 90 3 Ensure adequate ventilation 4.Safety Golves Supervisior and During work 1 15 1 15
list are carried out.
inuries and bone fracture 5.Arc flash suit. Shift incharge
2.Suitable PPE’s (such as appropriate mask, Eye
6.Cut resistance gloves.
Glass, Gloves, Safety shoes) and Hard hat shall be
7.Helmets 8.Ladder
1.Material Safety Data Sheet (MSDS) for

Biological Hazard: Chemical
Inhalation of products used in painting & coating
toxic fumes operations
Workers / Technicians 1 4 3 12 4 must be made available and the 1 4 0.5 2
during painting /
Breathing issue precautions
mentioned in the MSDS needs to be 1.Safety Shoes
followed 2.Reflection Jockets.
at
while using those chemicals 3.Safety Goggles Work
26.2 Scrubbing / grinding / painting surface. Biological Hazard: Paint Ensure adequate ventilation the place where painting and coating operations
2.Adequate arrangement for cleaning 4.Safety Golves Supervisior and During work
spill on body / skin allergy Workers / Technicians 1 4 1 4 4 are carried out. 1 4 0.2 0.8
of spillage 5.Arc flash suit. Shift incharge
shall be ensured 3.Exposure limits of the 6.Cut resistance gloves.
toxic substances shall be 7.Helmets 8.Ladder
Physical Hazard:
Workers / Technicians 2 4 1 8 4 checked before starting the work and 2 4 0.5 4
Hand Injuries
nobody shall
Physical Hazard: Workers / Technicians 1 4 1 4 4 be allowed to carry out the work 1 4 0.5 2
Paint spill on Eye beyond the
27 DOOR RECTIFICATION permissible limits.
Physical Hazard: Workers / Technicians 1 4 1 4 4 1.Allot the work to skilled persons. 1 4 0.5 2
Hand injuries 1.Safety Shoes
2.Follow the Work
1.Maintain Permit to work system. 2.Reflection Jockets.
protocols.
2.Maintain for Sinage's for all electrical / non 3.Safety Goggles Work
27.1 Dismantaling of broken/damaged doors Physical Hazard: Workers / Technicians 0.5 1 0.5 0.25 4 3.Maintain the all equipment operation
electrical 4.Safety Golves Supervisior and During replement 0.5 1 0.2 0.1
Trip & slip / Minor injuries manuals.
3.Maintain first aid facilites. 5.Arc flash suit. Shift incharge
Electrical PTW, Tool Box Talk, JSA, SOP 6.Cut resistance gloves.
Physical Hazard: 5.Implement monthly tools inspection
Workers / Technicians 1 7 1 7 4 7.Helmets 8.Earbuds 1 7 0.5 3.5
Falling of door activity
Physical Hazard: 1.Allot the work to skilled persons.

Workers / Technicians 1 7 3 21 3 1.Safety Shoes 1 7 1 7
Hand nad Head injuries 2.Follow the Work
protocols.
Physical Hazard: 3.Maintain the all equipment operation
27.2 Shifting of doors Workers / Technicians 0.5 4 1 2 4 electrical 4.Safety Golves Supervisior and During shifting 0.5 4 0.5 1
Trip & slip / Minor injuries manuals.
3.Maintain first aid facilites. 5.Arc flash suit. Shift incharge
Physical Hazard: 5.Implement monthly tools inspection
Workers / Technicians 1 7 3 21 3 7.Helmets 8.Earbuds 1 7 1 7
Falling of door activity
Physical Hazard: 1.Safety Shoes
Workers / Technicians 1 4 3 12 4 2.Follow the Work 1 4 1 4
Hand Injuries 1.Maintain Permit to work system. 2.Reflection Jockets.
protocols.
Drilling, chipping, cutting of steel/concrete 3.Maintain the all equipment operation
27.3 Physical Hazard: Fly electrical 4.Safety Golves Supervisior and During replement
structures Workers / Technicians 1 7 3 21 3 manuals. 1 7 1 7
chippings/ Eye injury 3.Maintain first aid facilites. 5.Arc flash suit. Shift incharge
Physical Hazard: Sharp EdgeWorkers / Technicians 1 4 3 12 4 5.Implement monthly tools inspection 1 4 1 4
7.Helmets 8.Earbuds
activity 1) Pre-Survey of the work area before start of
Physical Hazard: Workers / Technicians 1 4 1 4 4 the job 1. Hand gloves 1 4 0.5 2
Hand Injuries Work
2)Ensure no sharp edges tools/equipments 2. Helmet
27.4 Plastering Supervisior and During replement
Physical Hazard: 3) Maintain proper illumination levels using head 3. Gum boots
Workers / Technicians 1 7 1 7 4 Shift incharge 1 7 1 7
Eye injury lamps 4. Cut Ressistnant Hand Gloves
4)Work permit & TBT to prior to work
28 DRAINAGE CLEANING
Physical Hazard:
Slip & Trip / Minor Workers / Technicians 0.5 4 1 2 4 1.Allot the work to skilled persons. 1.Safety Shoes 0.5 4 0.5 1
Sprains 2.Follow the Work 1.Maintain Permit to work system. 2.Reflection Jockets.
Work
protocols. 2.Maintain for Sinage's for all electrical / non 3.Safety Goggles
28.1 Cleaning of clogged line Supervisior and During cleaning
3.Conduct Trainings & TBT electrical 4.Cut resistance gloves.
Physical Hazard: Shift incharge
4.Implement monthly tools inspection 3.Maintain first aid facilites. 5.Helmets
Hand Injuries / Minor cut Workers / Technicians 0.5 4 3 6 4 activity 6.Gum shoes 0.5 4 0.5 1
injuries
1.Allot the work to skilled persons. 1.Safety Shoes
Physical Hazard: Sharp Workers / Technicians 0.5 4 3 6 4 2.Follow the Work 1.Maintain Permit to work system. 2.Reflection Jockets. 0.5 4 0.5 1
Edges/ Cut inuries protocols. 3.Safety Goggles Work
28.2 Removal of solid waste Supervisior and During cleaning
Environment Hazard: 3.Conduct Trainings & TBT electrical 4.Cut resistance gloves.
Workers / Technicians 0.5 1 3 1.5 4 4.Implement monthly tools inspection 5.Helmets Shift incharge 0.5 1 0.2 0.1
Skin Allergy 3.Maintain first aid facilites.
activity 6.Gum shoes
29 GENERAL HOUSE KEEPING
1.Safety Shoes
Physical Hazard: 1.Conduct the Trainings & TBT 3.Safety Goggles Work
Slip & trip / Minor cuts & Workers / Technicians 2 7 6 84 2 2.Implement monthly tools 4.Safety Golves Supervisior and During House keeping 2 7 0.5 7
electrical
sprains inspection activity. 5.Cut resistance gloves. Shift incharge
6.Helmets
7,Gum shoes
29.1 Cleaning using equipment

(Sweeping,Wiping,vaccum cleaning)
29.1 Cleaning using equipment 2.Maintain for Sinage's for all electrical / non
(Sweeping,Wiping,vaccum cleaning)
electrical
3.Maintain first aid facilites. 1.Safety Shoes
4.Allot the work to skilled persons. 2.Arc flash suit.
Physical Hazard: Electical 1. Isolation Work
. 3.Die-elctric hand gloves.
System/ Shock, Workers / Technicians 6 15 6 540 1 2. Check Zero Voltage, Supervisior and During House keeping 2 15 0.5 15
5.Maintain the all equipment operation manuals. 4.Helmets
Electrocusion 3. Apply LOTO Shift incharge
certificates.
Work
Physical Hazard:
29.2 Cleaning of utensils & cups Office Boy 10 4 0.5 20 3 Maintain first aid facilites. 1.Safety Shoes s 2.Cut resistance gloves. Supervisior and During House keeping 10 4 0.2 8
Sharp Edges/ Cut Injury
Shift incharge
Work
Biological Hazard:
Office Boy 3 4 1 12 4 Maintain first aid facilites. 1.Safety Shoes s 2.Cut resistance gloves. Supervisior and During House keeping 3 4 0.5 6
Chemical Spill in Eye
Shift incharge
Work
29.3 Toilet & Bathroom cleaning Physical Hazard: Office Boy 3 4 1 12 4 Maintain first aid facilites. 1.Safety Shoes s 2.Cut resistance gloves. Supervisior and During House keeping 3 4 0.5 6
Minor cuts & sprains
Shift incharge
Work
Office Boy 3 4 1 12 4 Maintain first aid facilites. 1.Safety Shoes s 2.Cut resistance gloves. Supervisior and During House keeping 3 4 0.2 2.4
Skin Allergy
Shift incharge
30 Visual Inspection
Physical Hazard: Work

Slip & trip hazard Techinician / Supervisors 2 7 3 42 3 1.Safety Shoes Supervisior and During Site inspection 2 7 1 14
1.Every one aware about site locations Shift incharge
or routes
2.Maintain for Sinage's for all electrical / non 3.Safety Goggles
2.Follow the Work protocols.
electrical 4.Safety Golves
3.Follow the SOP
3.Maintain first aid facilites. 5.Cut resistance gloves.
Environmental Hazard: 4.Conduct Trainings & TBT Work
4. Ensure Adequate drinking water with team 6.Helmets
30.1 Visual Inspection of solar modules Heat stroke / Dehydration Techinician / Supervisors 2 7 1 14 4 5.ERP Supervisior and During Site inspection 2 7 0.5 7
7,Gum shoes
due to Sun strock Shift incharge
General PTW, Tool Box Talk, JSA, SOP, Bite Work

Environmental Hazard: Techinician / Supervisors 3 15 6 270 Anti Snake Venom Leather Hand Gloves, Helmet, Shoe, Full Body
1 Prevention Training, DO's & Don''ts of Prevention Supervisior and During Site inspection 2 15 0.5 15
Snake / Insects bite Apron
& Response, Signages Shift incharge

2. Ensure compitent person to operate /
1. Safety Shoe,
Isolation
Physical Hazard: Electical 1. Isolation 2. Goggles, Work
3. Apply LOTO & Men at work tag
System/ Shock, Techinician / Supervisors 6 15 6 540 1 2. Check Zero Voltage, 3. Arc Flash Suit, Supervisior and During Site inspection 2 15 0.5 15
4.All team members should know the
Electrocusion 3. Apply LOTO 4. Helmet Shift incharge
information & awarness about HIRA and EIA.
5. Di-electric hand gloves
5. All the persons should have proper training on
fault identification and rectification.
30.2 Visual Inspection of Battery charger

Isolation
1.start to work after Isolating -LOTO all 2. Helmet,
Biological Hazard: 3. Apply LOTO & Men at work tag
Techinician / Supervisors 2 4 1 8 4 the required equipment and discharging 3. Shoe, 2 4 0.5 4
Chemical Spill on body 4.All team members should know the
it. 4. Full Body Apron,
information & awarness about HIRA and EIA. All
5.Googles,
the persons should have proper training on fault
identification and rectification.

1. Safety Shoe,
Isolation
30.3 Visual Inspection of UPS Techinician / Supervisors 6 15 6 540 3. Apply LOTO & Men at work tag
System/ Shock, 1 2. Check Zero Voltage, 3. Arc Flash Suit, Supervisior and During Site inspection 2 15 0.5 15

1. Safety Shoe,
Isolation
30.4 Visual Inspection of Relay panel & ACDB Techinician / Supervisors 6 15 6 540 3. Apply LOTO & Men at work tag
System/ Shock, 1 2. Check Zero Voltage, 3. Arc Flash Suit, Supervisior and During Site inspection 2 15 0.5 15
31 Grass cutting

Workers / Technicians 3 7 3 63 2 2.Follow the Work 2 7 1 14
Slip & trip / Bone fracture 1. Die-electric Hand Gloves,
protocols. 1.Maintain Permit to work system.
2. Helmet,
3.Follow the SOP 2.Maintain for Sinage's for all electrical / non Work
3. Shoe,
Environmental Hazard: 4.Maintain the all equipment operation electrical Supervisior and During grass cutting
Workers / Technicians 3 7 1 21 3 4. Full Body Apron, 2 7 1 14
Heat stroke / Dehydration manuals. 3.Maintain first aid facilites. Shift incharge
5.Googles,
5.Conduct Trainings & TBT 4. Provide lemon juice / cold water
6. Face Shield
6.Implement monthly tools inspection
Physical Hazard: activity
Workers / Technicians 3 7 3 63 2 1 7 1 7
Hit hazard with MMS
31.1 Manual Grass Cutting

31.1 Manual Grass Cutting 2. Ensure compitent person to operate /
1. Safety Shoe,
Isolation
System/ Shock, Workers / Technicians 6 15 3 270 1 2. Check Zero Voltage, 3.Boiler Suit Supervisior and During grass cutting 2 15 0.5 15
5. Leather hand gloves

2 Train the workmen on Work activity 1. Helmet, Work
Physical Hazard: Workers / Technicians 6 7 3 126 2 3. Skilled person to allow the operate tools 2. Gum Boots, Supervisior and During grass cutting 6 7 1 42
Cut injuries hand sickle
4. Temporary Power connectoin draw through 3. Full Body Apron Shift incharge
1.Allot the work to skilled persons. RCCB/ELCB
2.Follow the Work 1.Safety Shoes
Physical Hazard: protocols. 2.Reflection Jockets.
Hit hazard Workers / Technicians 0.5 15 3 22.5 3 1.Maintain Permit to work system. 0.5 15 1 7.5
3.Follow the SOP 3.Safety Goggles Work
31.2 Grass cutting with dozer 4.Maintain the all equipment operation 4.Safety Golves Supervisior and During grass cutting
Physical Hazard: electrical
Workers / Technicians 0.5 7 3 10.5 4 manuals. 5.Cut resistance gloves. Shift incharge 0.5 7 1 3.5
Asset damage 3.Maintain first aid facilites.
5.Conduct Trainings & TBT 6.Helmets
6.Implement monthly tools inspection 7.Gum shoes
activitythe work to skilled persons.
1.Allot
protocols. 2.Reflection Jockets.
Physical Hazard: 3.Follow the SOP 3.Safety Goggles
Slip & trip / Bone fracture Workers / Technicians 2 4 1 8 4 4.Maintain the all equipment operation 4.Safety Golves 2 4 0.5 4
electrical
manuals. 5.Cut resistance gloves.
activity

3.Follow the SOP 3.Safety Goggles
Environmental Hazard: 2.Maintain for Sinage's for all electrical / non
Workers / Technicians 2 4 1 8 4 4.Maintain the all equipment operation 4.Safety Golves 2 4 0.5 4
Heat stroke / Dehydration electrical
activity

Workers / Technicians 2 7 3 42 3 2.Maintain for Sinage's for all electrical / non 2 7 1 14
Fire due to fuel and dry 4.Maintain the all equipment operation 4.Safety Golves
electrical
grass manuals. 5.Cut resistance gloves.
activity
Work
31.3 Grass cutting with portable Trimmer using Nylon Supervisior and During grass cutting
1.Allot the work to skilled persons. Shift incharge
Physical Hazard: 1.Maintain Permit to work system.
3.Follow the SOP 3.Safety Goggles
Machine moving sharp Workers / Technicians 2 15 3 90 2 1. Eliminate grass cutting machine 1. Need to continue grass cutting with 2.Maintain for Sinage's for all electrical / non 2 15 0.5 15
4.Maintain the all equipment operation 4.Safety Golves
blades / Cut inuries / Eye operation with metal blade Nylon wire electrical
& Ear injuries 3.Maintain first aid facilites.
activity

1. Safety Shoe,
Isolation
Physical Hazard: Electical 1. Isolation 2. Goggles,
System/ Shock, Workers / Technicians 6 15 6 540 1 2. Check Zero Voltage, 3.Boiler Suit 2 15 0.5 15
Electrocusion 3. Apply LOTO 4. Helmet
5. Leather hand gloves

1. Eliminate grass cutting machine 1. Need to continue grass cutting with 2.Maintain for Sinage's for all electrical / non
Hit hazard with MMS Workers / Technicians 2 7 1 14 4 4.Maintain the all equipment operation 4.Safety Golves 2 7 0.5 7
operation with metal blade Nylon wire electrical
activity
1.Safety Shoes
3.Safety Goggles Work
Physical Hazard: Workers / Technicians 2 7 1 14 4 2.Maintain for Sinage's for all electrical / non
4.Safety Golves Supervisior and During grass cutting 2 7 0.5 7
Slip & trip electrical
5.Cut resistance gloves. Shift incharge
6.Helmets
7.Gum shoes

Workers / Technicians 2 7 3 42 3 4.Maintain the all equipment operation 4.Safety Golves Supervisior and During grass cutting 2 7 1 14
Vehicle Movement electrical
manuals. 5.Cut resistance gloves. Shift incharge
activity
31.4 Grass Disposal
1.Safety Shoes
Environmental Hazard: 3.Safety Goggles Work
Workers / Technicians 2 7 3 42 3 2.Maintain for Sinage's for all electrical / non
Dust/ Eye irritation, 4.Safety Golves Supervisior and During grass cutting 2 7 1 14
electrical
Respiratory Disease 5.Cut resistance gloves. Shift incharge
6.Helmets
7.Gum shoes
1.Safety Shoes
Workers / Technicians 2 4 3 24 3 4.Safety Golves Supervisior and During grass cutting 2 4 0.5 4
Skin rash electrical
6.Helmets
7.Gum shoes
32 MCS Borewell
Physical Hazard: 2.Maintain for Sinage's for all electrical / non During borewell
Workers / Technicians 0.5 4 3 6 4 4.Maintain the all equipment operation 4.Safety Golves Supervisior and 0.5 4 1 2
Slip & Trip electrical replement
activity

Ergonomic Hazard: 3.Follow the SOP 3.Safety Goggles Work
2.Maintain for Sinage's for all electrical / non During borewell
Manual Material Handling Workers / Technicians 0.5 7 3 10.5 4 4.Maintain the all equipment operation 4.Safety Golves Supervisior and 0.5 7 1 3.5
electrical replement
/ Sprain and strains manuals. 5.Cut resistance gloves. Shift incharge
activity
32.1 Borewell Pump Replacement

Environmental Hazard: 2.Maintain for Sinage's for all electrical / non During borewell
Workers / Technicians 0.5 4 1 2 4 4.Maintain the all equipment operation 4.Safety Golves Supervisior and 0.5 4 0.5 1
Heat Stress electrical replement
activity

1. Safety Shoe,
Isolation
3. Apply LOTO & Men at work tag During borewell
System/ Shock, Workers / Technicians 6 15 6 540 1 2. Check Zero Voltage, 3.Boiler Suit Supervisior and 2 15 0.5 15
4.All team members should know the replement

1. Safety Shoe,
Isolation
3. Apply LOTO & Men at work tag During borewell
32.2 Motor Starter Replacement System/ Shock, Workers / Technicians 6 15 6 540 1 2. Check Zero Voltage, 3.Boiler Suit Supervisior and 2 15 0.5 15
4.All team members should know the replement
33 Civil Activity

33.1 Pegging Physical Hazard: Workers / Supervisors / 0.5 4 1 2 4 2.Maintain for Sinage's for all electrical / non
4.Maintain the all equipment operation 4.Safety Golves Supervisior and During civil works 0.5 4 0.5 1
Slip and Trip Techinicians electrical
activity

Physical Hazard: Workers / Supervisors / 2.Maintain for Sinage's for all electrical / non
0.5 7 3 10.5 4 4.Maintain the all equipment operation 4.Safety Golves Supervisior and During civil works 0.5 7 1 3.5
Vehicle Movement Techinicians electrical
activity

Physical Hazard: Workers / Supervisors / 2.Maintain for Sinage's for all electrical / non
0.5 7 3 10.5 4 4.Maintain the all equipment operation 4.Safety Golves Supervisior and During civil works 0.5 7 1 3.5
Stone Hit Hazard Techinicians electrical
activity
33.2 Piling & Augurin

1.Safety Shoes
2.Follow the Work
protocols. 1.Maintain Permit to work system.
Environmental Hazard: Workers / Supervisors / 0.5 7 1 3.5 4 3.Follow the SOP 2.Maintain for Sinage's for all electrical / non
4.Safety Golves Supervisior and During civil works 0.5 7 0.5 1.75
Eye injury Techinicians 4.Maintain the all equipment operation electrical
manuals. 3.Maintain first aid facilites.
6.Helmets
7.Gum shoes
6.Clean eyes regulary with clean water
Dust / Lung damage /
2.Follow the Work
Difficulty
protocols. 3.Follow the SOP 1.Maintain Permit to work system.
breathing from Work
Workers / Supervisors / 0.5 7 3 10.5 4 4.Maintain the all equipment 2.Maintain for Sinage's for all electrical / non Use nose masks
mixing and Supervisior and During civil works 0.5 7 1 3.5
Techinicians operation manuals. electrical
usage of sand paper Shift incharge
5.Conduct Trainings & TBT 3.Maintain first aid facilites
for surface
preparation
activity

Workers / Supervisors / 0.5 4 1 2 4 2.Follow the Work 1.Safety Shoes 0.5 4 0.2 0.4
Entrapment
Techinicians protocols. 2.Reflection Jockets.
hazard 1.Maintain Permit to work system.
33.3 Concreting 2.Maintain for Sinage's for all electrical / non
Physical Hazard: Workers / Supervisors / 4.Maintain the all equipment operation 4.Safety Golves Supervisior and During civil works
0.5 4 3 6 4 electrical 0.5 4 0.5 1
Cut injuries hand sickle Techinicians manuals. 5.Cut resistance gloves. Shift incharge
Biological Hazard: Workers / Supervisors / 6.Implement monthly tools inspection 7.Gum shoes
0.5 4 1 2 4 0.5 4 0.5 1
Cement/Skin Allergy Techinicians activity
2.Follow the Work
Ergonomic Hazard: protocols. 3.Follow the SOP
lifting 4.Maintain the all equipment
1.Maintain Permit to work system. 2.Maintain 1.Safety Shoes 2.Reflection Jockets. Work
heavy loads / Muscle Workers / Supervisors / operation manuals.
0.5 4 3 6 4 for Sinage's for all electrical / non electrical 3.Safety Goggles 4.Gun shoes 5.Arc flash suit. Supervisior and During civil works 0.5 4 1 2
strains, Techinicians 5.Conduct Trainings & TBT 6.Implement
3.Maintain first aid facilites 6.Cut resistance gloves. 7.Helmets Shift incharge
sprains & injuries monthly tools inspection activity
7.All electrical wires must through
industrial socket plug and cable carry
33.4 Manual Loading/ Unloading with stand
1.Safety Shoes
1.Conduct the Trainings & TBT 3.Safety Goggles Work
Physical Hazard: Workers / Supervisors / 0.5 1 3 1.5 4 2.Maintain for Sinage's for all electrical / non
2.Implement monthly tools 4.Safety Golves Supervisior and During civil works 0.5 1 0.5 0.25
Slip / Trip / Falls Techinicians electrical
inspection activity. 5.Cut resistance gloves. Shift incharge
6.Helmets
7,Gum shoes

2.Follow the Work
1.Safety Shoes
protocols. 3.Follow the SOP
4.Maintain the all equipment
Environmental Hazard: 1.Maintain Permit to work system. 2.Maintain 3.Safety Goggles Work
Workers / Supervisors / 0.5 7 3 10.5 4 operation manuals.
Heat stress / Dehydration for Sinage's for all electrical / non electrical 4.Safety Golves Supervisior and During civil works 0.5 7 1 3.5
Techinicians 5.Conduct Trainings & TBT 6.Implement
due to Sun stroke 3.Maintain first aid facilites 5.Cut resistance gloves. Shift incharge
monthly tools inspection activity
6.Helmets
7.All electrical wires must through
7.Gum shoes
industrial socket plug and cable carry
with stand
33.5 Sand mixing, cleaning,

Work
Environmental Hazard: Workers / Supervisors / Sprinking of water to be done at work
0.5 4 1 2 4 Dust masks to be sued Supervisior and During civil works 0.5 4 0.5 1
Dust Techinicians area
Shift incharge
1.Safety Shoes
Environmental Hazard: Workers / Supervisors / Use proper clothing, avoid dhotis and
0.5 1 1 0.5 4 4.Safety Golves Supervisior and During civil works 0.5 1 0.2 0.1
Skin allergy Techinicians vests
6.Helmets
7.Gum shoes

1.Safety Shoes
2.Follow the Work
protocols.
Physical Hazard: Workers / Supervisors / 0.5 7 3 10.5 4 3.Follow the SOP
electrical 4.Safety Golves Supervisior and During civil works 0.5 7 1 3.5
Vehicle Movement Techinicians 4.Maintain the all equipment operation
3.Maintain first aid facilites. 5.Cut resistance gloves. Shift incharge
manuals.
4. Provide road safety signages 6.Helmets
7.Gum shoes
6. Place one signal man
1.Safety Shoes
33.6 Concrete mixers / Concrete batch plant 2.Reflection Jockets.
Physical Hazard: Workers / Supervisors / 0.5 7 1 3.5 4 Guarding to be provided for moving Signages to be provided 4.Safety Golves Supervisior and During civil works 0.5 7 0.5 1.75
Moving Parts Techinicians parts
6.Helmets
7.Gum shoes
Work
Physical Hazard: Workers / Supervisors / 0.5 4 1 2 4 Sprinking of water to be done at work Dust masks to be sued Supervisior and During civil works 0.5 4 0.5 1
Dust Techinicians area
Shift incharge
34 Maintanance of Fire Extinguisher
Work
34.1 Visual inspection Physical Hazard: Techinician / Supervisors 2 4 1 8 4 Allow skilled persons in work Use basic PPE's at all times while working Supervisior and During maintenance 2 4 0.5 4
Slip & Trip
Shift incharge
Work
Physical Hazard:
Techinician / Supervisors 2 4 1 8 4 Allow skilled persons in work Use basic PPE's at all times while working Supervisior and During maintenance 2 4 0.5 4
Slip & Trip
Shift incharge
Work
Ergonomic Hazard:
34.2 Manual handling of extinguishers Techinician / Supervisors 2 4 3 24 3 Allow skilled persons in work Use basic PPE's at all times while working Supervisior and During maintenance 2 4 1 8
Minor Sprains
Shift incharge
Work
Physical Hazard:
Techinician / Supervisors 2 4 3 24 3 Handle with care Use basic PPE's at all times while working Supervisior and During maintenance 2 4 1 8
Fall of Fire extinguishers
Shift incharge

2.Follow the Work
protocols. 3.Follow Work
34.3 while changing accessories for extinguishers Physical Hazard: Techinician / Supervisors 2 4 3 24 3 Use basic PPE's at all times while working
the SOP Supervisior and During maintenance 2 4 1 8
Sharp Edges/ Cut inuries
4.Conduct Trainings & TBT Shift incharge
activity

2.Follow the Work
protocols. 3.Follow Work
Environmental Hazard: Techinician / Supervisors 0.5 4 3 6 4 Use basic PPE's at all times while working
the SOP Supervisior and During maintenance 0.5 4 0.5 1
Paint spill on body
4.Conduct Trainings & TBT Shift incharge
activity

2.Follow the Work
Biological Hazard:
protocols. 3.Follow
Inhalation of Techinician / Supervisors 0.5 4 3 6 4 Use basic PPE's at all times while working 0.5 4 1 2
the SOP
toxic fumes
during painting
activity
34.4 Painting for extinguishers

1.Material Safety Data Sheet (MSDS) for
34.4 Painting for extinguishers Chemical
products used in painting & coating
operations
must be made available and the
precautions
mentioned in the MSDS needs to be
followed
at
while using those chemicals Work
Environmental Hazard: Techinician / Supervisors 0.5 4 3 6 4 the place where painting and coating operations Use basic PPE's at all times while working
2.Adequate arrangement for cleaning Supervisior and During painting 0.5 4 0.5 1
Eye injury are carried out.
of spillage Shift incharge
shall be ensured 3.Exposure limits of the
toxic substances shall be
checked before starting the work and
nobody shall
be allowed to carry out the work
beyond the
permissible limits.
Remarks
S.No Team A Team B Team C
1
2
3
4
5
Activities Activities Activities

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Severity Likelihood

PPEs / Instrument calibration /

Site store work Handling chemicals / consumables Ill health 2 2 4 MSDS 2 1 2

Loading & Unloading

Bad condition of the vehicle Accident 3 3 9 Vehicle PreventiveMaintenance 2 3 6

DP Yard work Working with electricity Shock / Injury 4 5 20 PPEs/LC/LOTO 2 2 4

Safety Harness with shock

Voltage measuring Fire Ball / Explosion 4 4 16 PPEs/LC/LOTO 2 3 6

Working in the Nacelle Space constraint Hit 4 3 12 PPEs-Helmet 4 1 4

Working inside the Hub Space constraint Hit 4 3 12 PPEs -Helmet 4 1 4

HT Maintenance Pole climbing Fall / Injury 2 5 10 Use Ladder 1 2 2

1.1 electrical: tools, machines, cables

1.3 vibrations: hand, arm or body vibrations

1.4 mechanical: bumping, squeezing,

1.5 Slip / Trip

1.6 falling down from a scaffold, platform or

1.7 temperature: contact with extremely

1.8 pinch point /sharp edge

2.2 oxidative – flammable

2.4 corrosive – caustic

2.7 mutagenic (effecting the genetic

3.2 posture during working: bending

3.3 movements with arms above one’s head

3.6 repetitive work with arms or legs –

3.7 control buttons, switches and labels are

4.2 presence of water drops – water vapor

4.3 working in sewers, stagnant waters,

5.1 work → environment. : Emissions:

5.3 discharging waste water and

5.4 dumping waste

5.5 noise pollution

5.6 thunder storm sand storm, rain , lighting

5.6 environment. → Work: ice or snow

5.7 poor visibility

Very Rarely (less than one per year) 0.5

Rarely (few times per year) 1

Sometimes (1-2 times per month) 2

Now and then (one per week) 3

Low: Minor Injury 1

Improbable/borderline case, (1/10y) 1

Unusual (one can think of a (unusual) scenario (1/3y) 3

Possible (once every 6 months) 6

Safety procedure – Standard operating procedure

Used equipment – tools:

Materials – objects that are being used (mass, shape, distances):

Used substances, chemicals (MSDS)

Standard or national legislation

Identification of people exposed

Person executing the task

In charges, Supervisor, Engineer, Technician, Semi Skill

Safety procedure – Standard operating procedure

Used equipment – tools:

Materials – objects that are being used (mass, shape, distances):

Used substances, chemicals (MSDS)

Standard or national legislation

Identification of people exposed

Person executing the task

In charges, Supervisor, Engineer, Technician, Semi Skill

Safety procedure – Standard operating procedure

Used equipment – tools:

Materials – objects that are being used (mass, shape, distances):

Used substances, chemicals (MSDS)

Standard or national legislation

Identification of people exposed