9error Code & Service

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 84

ERROR CODE

EMINENT ERV
V5 P System Trouble shooting

01 / Outdoor unit trouble shooting

02 / Indoor unit trouble shooting

03 / System trouble analysis

3
01 •
Outdoor Unit Troubleshooting

Outdoor electric control box assembly instructions

• Outdoor main control board instructions

• Outdoor unit status display

• Outdoor unit query content instructions

• Outdoor unit error code

• Outdoor unit malfunction analysis

• P6 protection

4
Outdoor unit trouble shooting

Outdoor electric control box assembly instructions

Bottom layer of electric control box Top layer of electric control box No. Content
Electric control box
1
assembly
1 Three phase bridge
2
rectifier
3 Inverter module
2 7 Outdoor current detection
4
11 board
3 Outdoor power supply
12 5
board
8 6 DC fan module
13
4 7 Temperature sensor
8 Filter board
5
9 9 Reactor
6 10 10 Contactor
14
11 Main PCB
15
12 Power transformer
13 Power transformer
14 Terminal block, 4P
8/10/12HP Intermediate adapter
15 5
board
Outdoor unit trouble shooting

Outdoor electric control box assembly instructions

Bottom layer of electric control box Top layer of electric control box
No. Content
Electric control box
1
assembly
2 Inverter module
1 3 Three phase bridge rectifier
4 Temperature sensor
2 Outdoor power supply
9 5
3 board
13 Outdoor current detection
4 6
14 board
5
Outdoor power supply
6 10 7
15 board
7
8 DC fan module
9 Inverter module
11
10 Filter board
8 12
11 Reactor
16 12 Contactor
17 13 Main PCB
14 Power transformer
15 Power transformer
14/16/18/20/22HP 16 Terminal block, 4P
6
17 Intermediate adapter board
Outdoor unit trouble shooting

Outdoor main control board instructions----Main PCB ports instructions

34 33 32 31 30 29 28 27 26 25 24 23 22 21 20

35
1
2 ENC1 ENC3 S12 S3

3 S7 ENC2 S1

5 ENC4 S10 19
S4 S2 S5 S6

18

15

7 8 9 10 12 11 13 14 15 14 16 17 7
Outdoor unit trouble shooting

Outdoor main PCB ports instructions

No. Port code Content Port voltage


Discharge temperature detection port of inverter
1 CN10 DC 0~5V (in dynamic change)
compressor A
Discharge temperature detection port of inverter
2 CN11 DC 0~5V (in dynamic change)
compressor B
3 CN4 Temperature detection port of inverter module DC 0~5V (in dynamic change)
4 CN26 Reserved /
Wiring port for communication between indoor and
5 CN25 DC 2.5~2.7V
outdoor units
6 CN30 Three-phase detection port 380V
7 CN80 Reserved /
8 CN31 Power input of No.1 transformer 220V
9 CN33 Power input of No.2 transformer 220V
Heat output of inverter compressor A electrical
10 CN66 220V
heater
Heat output of inverter compressor B electrical
11 CN67 220V
heater
8
Outdoor unit trouble shooting
Outdoor main PCB ports instructions

12 CN70 Drive port of EXV A The first pin on left: DC 12V


13 CN71 Drive port of EXV B The other four pins: in dynamic change
Four-way valve output
14 CN47-CN49 220V
port
15 CN41-CN45 One-way valve output port 220V
16 CN54 Power output port 220V
17 CN57-CN59 Null line terminal 0
Power output of No.1 The voltage between upper tow pins: AC 13.5V; The
18 CN32
transformer voltage between under tow pins: AC 9V
Power output of No.2 The voltage between upper tow pins: AC 14.5V; The
19 CN34
transformer voltage between under tow pins: AC 14.5V
Activation port of inverter
20 CN39 The third pin on the left: DC3.3V
module B
Voltage detection port of
21 CN38 DC 540V, +15V, N
inverter module B
Voltage detection port of
22 CN36 DC 540V, +15V, N
inverter module A
Activation port of inverter
23 CN37 The third pin on the left: DC3.3V
module A

9
Outdoor unit trouble shooting

Outdoor main PCB ports instructions

24 CN35 Power supply port for main PCB GND, +5V, +12V, GND, 12V
ON/OFF signal input port for system
25 CN19 ON/OFF
low pressure detection
ON/OFF signal input port for system
26 CN18 ON/OFF
high pressure detection
27 CN28 Reserved /
28 CN16 Reserved /
Current detection port of inverter
29 CN15 AC 0~7.8V (in dynamic change)
compressor A and B
Input port for system high pressure
30 CN17 DC 0~5V (in dynamic change)
sensor
31 CN2 Reserved /
Outdoor ambient temperature and
32 CN1 DC 0~5V (in dynamic change)
condenser temperature detection port
33 CN20 Outdoor units communication port DC 2.5~2.7V
The first pin on left: DC 12V
34 CN65 Control port of DC fan B The other four pins: in dynamic
change
The first pin on left: DC 12V
35 CN64 Control port of DC fan A The other four pins: in dynamic 10
change
Outdoor unit trouble shooting

Outdoor main PCB parts instructions


Forced cooling
button

Query button

Dial switch ENC1 ENC3 S12 S3


LED digital
tube display

S7 ENC2 S1

Main control
chip
Inverter
drive chip
Communication
chip

ENC4 S10
Dial switch

S4 S2 S5 S6
Dial switch

11
Outdoor unit trouble shooting
Outdoor unit status display

Query SW1

1. Displays the system operation parameters when pressing the check button.
2. Displays the address of the outdoor unit in the left two numbers and the number of online indoor units
in the right two numbers when system is standby.
3. Displays the running frequency of inverter compressor when it starts.
4. Displays ‘dF’ when system is running the defrost program.
5. Displays ‘d0’ when system is running the oil return program.
6. Displays the error/protection code when system is having malfunction or under protection.

12
Outdoor unit trouble shooting
Outdoor unit status display--LED on main control board instructions

ENC1 ENC3 S12 S3

LED3, LED2, LED1


S7 ENC2 S1

LED5 LED7
LED4 LED6

ENC4 S10
1. LED1: Power supply indicator lamp. The lamp will be on if the power supply is normal.
S4 S2 S5 S6
2. LED2: Running indicator lamp. The lamp will be on if the system running is normal.
3. LED3: Malfunction indicator lamp of network centralized control chip. The lamp will flash if three-
phase sequence protection or communication errors (communication between indoor units and
outdoor units, communication among indoor units, communication among chips).
4. LED4: Running indicator lamp of inverter module. The lamp will be on if the compressor is running.
5. LED5: Malfunction indicator lamp of inverter module. LED5 will be on and the LED4 will flash if the
inverter module is faulty and the error code will display on digital tube by press query button.
6. LED6: Running indicator lamp of inverter module. The lamp will be on if the compressor is running.
7. LED7: Malfunction indicator lamp of inverter module. LED7 will be on and the LED6 will flash if the
inverter module is faulty and the error code will display on digital tube by press query button.
13
Outdoor unit trouble shooting
Outdoor unit query content instructions
Normal
No. Content (present frequency) Note
display
1 0-- Outdoor unit address Master unit: 0; slave unit: 1, 2, 3.

2 1-- Outdoor unit capacity HP

3 2-- Outdoor unit quantity Available for master unit

4 3-- Setting quantity of indoor unit Available for master unit

5 4-- Total capacity of outdoor units Available for master unit


Total capacity requirement of
6 5-- Capacity requirements
indoor units
Total correct capacity
7 6-- Capacity requirements
requirement of master unit
8 7-- Running mode Refer to note 2
Actual running capacity of this
9 8-- Capacity requirement
outdoor unit
10 9-- Fan A speed Refer to note 3

11 10 - - Fan B speed Refer to note 3

12 11 - - T2B/T2 average temperature Actual value=display value(℃)


14
Outdoor unit trouble shooting
Outdoor unit query content instructions

13 12 - - T3 pipe temperature Actual value=display value

14 13 - - T4 ambient temperature Actual value=display value

Discharge temperature of
15 14 - - Actual value=display value
inverter compressor A
Discharge temperature of
16 15 - - Actual value=display value
inverter compressor B
Main inverter module
17 16 - - Actual value=display value
temperature
Saturation temperature
18 17 - - (corresponding to the Actual value=display value+30
discharge pressure)
Current of inverter compressor
19 18 - - Actual value=display value
A
Current of inverter compressor
20 19 - - Actual value=display value
B
21 20 - - Opening degree of EXVA Pulse value=display value×8

22 21 - - Opening degree of EXVB Pulse value=display value×8

23 22 - - High pressure Actual value=display value×0.1MPa

24 23 - - Low pressure (Reserved) / 15


Outdoor unit trouble shooting
Outdoor unit query content instructions

Quantity of indoor units which


25 24 - - are communicated with master Actual value=display value
unit
26 25 - - Quantity working indoor unit Actual value=display value

27 26 - - Priority mode Refer to note 4

28 27 - - Silent mode Refer to note 5

29 28 - - Static pressure mode Refer to note 6

30 29 - - DC voltage A Actual value=display value×10

31 30 - - DC voltage B Actual value=display value×10

32 31 - - Reserved /

The last error or protection Display 8.8. if it has no error or


33 32 - -
code protection

34 33 - - Times of error clearance Actual value=display value

35 34 - - ---- Check End


16
Outdoor unit trouble shooting
Outdoor unit query content instructions

Note

1. Normal display : When standby, the high positon displays the address of the outdoor unit,
and the low position displays the Qty. of indoor units that can communicate with outdoor
unit .When it is operating, it will display the rotation frequency of the compressor.

2. Operation mode: 0-OFF; 2-Cooling; 3-Heating; 4-Constraint cooling.

3. Fan speed: 0-stop; 1~15: speed increase sequentially, 15 is the max. fan speed.

4. EXV opening angle: Pulse count=display value×8.

5. Priority mode: 0-heating priority mode ; 1-cooling priority mode; 2-Number 63 & the more
operating mode first ; 3-respond the heating mode only ; 4-respond the cooling mode only.

6. Noise control mode:0-night silent mode ; 1-normal silent mode ; 2-super silent mode ; 3-no
silent.

7. Static pressure mode:0-Static pressure is 0 Mpa ; 1-Static pressure mode is low pressure ; 2-
Static pressure mode is medium pressure ; 3-high static pressure mode is high pressure.
Outdoor unit trouble shooting
Outdoor unit error code

Error code Content Note

Communication error between outdoor Only display on the faulty slave unit, all the
E0
units ODUs are in standby.
Display on the faulty unit, all the ODUs are
E1 Phase sequence error
in standby.
Communication error between indoor Only display on the master unit, all the
E2
units and the master unit ODUs are in standby.

E3 Reserved /

Outdoor ambient temperature sensor Display on the faulty unit, all the ODUs are
E4
(T4) error in standby.
Display on the faulty unit, all the ODUs are
E5 Power voltage error
in standby.

E6 Reserved /

Display on the faulty unit, all the ODUs are


E7 Discharge temperature sensor error
in standby.

18
Outdoor unit trouble shooting
Outdoor unit error code

Display on the faulty slave unit, all the


E8 Outdoor unit address is wrong
ODUs are in standby.
When x is 1, it means A system; 2 means B
xE9 Driver model is mismatched
system
Communication error between main
Display on the faulty unit, all the ODUs are
xH0 control chip and inverter driver chip
in standby.
(IR341)
Communication error between main
Display on the faulty unit, all the ODUs are
H1 control chip and communication chip
in standby.
(0537)
Display on the master unit, all the ODUs are
H2 Quantity of outdoor unit decrease
in standby.
Display on the master unit, all the ODUs are
H3 Quantity of outdoor unit increase
in standby.
P6 protection appears three times in 60 X represents for a system, 1 is A system, 2 is B
xH4
minutes system. Cannot be recovered until re-power on
Display on the faulty unit, all the ODUs are
P2 protection appears three times in 60
H5 in standby. Cannot be recovered until re-
minutes
power on.
Display on the faulty unit, all the ODUs are
P4 protection appears three times in 100
H6 in standby. Cannot be recovered until re-
minutes 19
power on.
Outdoor unit trouble shooting
Outdoor unit error code

Display on the master unit, all the ODUs are in


H7 Quantity of indoor unit decrease standby. Cannot be recovered until unit
quantity recover.

H8 High pressure sensor error The discharge pressure Pc≤0.3MPa(43.5PSI)

Display on the faulty unit, all the ODUs are in


P9 protection appears three times in standby.
H9
60 minutes
Cannot be recovered until re-power on.

Hc Reserved /
Display on the faulty unit, all the ODUs are in
PP protection appears three times in
F0 standby. Cannot be recovered until re-power
150 minutes
on.
Display on the faulty unit, all the ODUs are in
PL protection appears three times in
C7 standby. Cannot be recovered until re-power
100 minutes
on.
Y stands for corresponding slave unit, y=1, 2,
yHd Slave units malfunction
3.
Top temperature protection of Display on the faulty unit, all the ODUs are in
P0
inverter compressor standby.
Display on the faulty unit, all the ODUs are in
P1 High pressure protection 20
standby.
Outdoor unit trouble shooting
Outdoor unit error code

Display on the faulty unit, all the ODUs are


P2 Low pressure protection
in standby.
Over current protection of Display on the faulty unit, all the ODUs are
xP3
compressor in standby.
Display on the faulty unit, all the ODUs are
P4 Discharge temperature protection
in standby.
Condenser high temperature Display on the faulty unit, all the ODUs are
P5
protection in standby.
When X is 1, it means A inverter module; 2
xP6 Inverter module protection
means B inverter module
Display on the faulty unit, all the ODUs are
P9 Fan module protection
in standby.
Temperature protection of inverter Display on the faulty unit, all the ODUs are
PL
module in standby.
Insufficient overheat degree Display on the faulty unit, all the ODUs are
PP
protection of compressor discharge in standby.

xL0 Inverter module error Display after P6 displaying for one minute

21
Outdoor unit trouble shooting
Outdoor unit error code

xL1 DC generatrix low voltage error Display after P6 displaying for one minute

xL2 DC generatrix high voltage error Display after P6 displaying for one minute

xL3 Reserved /

MCE error/ synchronization/ closed


xL4 Display after P6 displaying for one minute
loop

xL5 Zero speed protection Display after P6 displaying for one minute

xL6 Reserved /

xL7 Phase sequence error Display after P6 displaying for one minute

Frequency difference in one second


xL8 Display after P6 displaying for one minute
more than 15Hz protection
Frequency difference between the real
xL9 and the setting frequency more than Display after P6 displaying for one minute
15Hz protection 22
Outdoor unit trouble shooting Outdoor unit malfunction analysis

E0: Communication error between outdoor


units

ODU addresses (ENC1) are set incorrectly (the


master unit address should be set as 0, slave Yes
units addresses should be set from 1 to 3, and Reset the ODU addresses
the addresses should not be repeated in one
system)
No
ODU communication wires are connected
incorrectly (all the wires for H1, H2, E connections Yes Replace the communication
should be 3-core shielded wire, the wiring should wires to 3-core shielded wire,
be polarity connection (H1 connect to H1, H2 reconnect the communication
connect to H2), the wiring should not be short wire
circuit)
No

Outdoor main PCB is damaged Replace outdoor main PCB

2-core shielded wire (×) 3-core shielded wire (√)

23
Outdoor unit trouble shooting Outdoor unit malfunction analysis

E1: Phase sequence error

The 3-phase sequence of power supply is


wrong. (The A, B, C terminal of three-phase Yes
power supply should meet compressor phase Exchange any two of the 3-sequence
sequence requirement. If the phase sequence
is adverse, the compressor will operate
inversely.
No

Some power supply terminals are loose, if Yes


there has phase loose, the compressor will Fasten each phase joint of power
operate abnormally, and the current is very supply.
large
No

Outdoor main PCB is damaged Replace the outdoor main PCB

Note:
If the wiring connection of each outdoor unit is according to A, B, C phase sequence, when the quantity of
outdoor units is large, the current difference between C phase and A, B phase will be very large for the power
supply load of each outdoor unit is on C phase, it is very easy to lead to air switch break and wiring terminal
burnout. So when the quantity of outdoor units is large, the phase sequence should be staggered, then the
current can be distributed to the three phases equally.

24
Outdoor unit trouble shooting Outdoor unit malfunction analysis

E2: Indoor units and outdoor unit communication error

Communication wires P, Q, E are short circuit or


disconnected (Measure the resistance among P Q and E, the Yes
normal resistance between P and Q is 120Ω, P and E is Reconnect the communication wires
infinite, Q and E is infinite.)

No Yes
Communication wires are not connected in series Connect the communication wires in series

No
The communication wires are interfered by high voltage Yes Ensure the communication wires and high
power (voltage over 220V is high voltage power) voltage wires do not twining

No
Communication wires are close to electromagnetic Yes Remove the interference source, or use
interference source. Such as transformer, strong fluorescent device to filter out the interference
lamp, etc.

No
Yes Adjust the wire length to less than
The length of communication wire is over 1200m(3937ft) 1200m(3937ft) or strengthen the signal

No
Outdoor main PCB is damaged Replace the outdoor main PCB

25
Outdoor unit trouble shooting Outdoor unit malfunction analysis

E4:Outdoor ambient temperature sensor (T4) error


E7: Discharge temperature sensor error

Yes

Temperature sensor port on main PCB are loose Fasten the temperature sensor port

No

Temperature sensor is short circuit or disabled (Using a


multi-meter to measure resistance, if the resistance is too
Yes
small, the sensor is short circuit, if the resistance in Replace the sensor
certain temperature is not consistent with attached table
1or 2, the sensor is disabled)

No

Outdoor main PCB is damaged Replace the outdoor main PCB

26
Outdoor unit trouble shooting Outdoor unit malfunction analysis

E5: Voltage error

Voltage of power supply is too high or too


low (the normal voltage between A and N (B Provide normal power supply
and N, C and N) should be 198V~242V)

Check the high voltage

27
Outdoor unit trouble shooting Outdoor unit malfunction analysis

E8: Outdoor unit address is wrong

The ODU's address is more than 3 or be set The addresses should be set less than 3
repeatedly and differently
No

The communication wires H1, H2 and E are short


circuit or disconnected. If the resistance between
H1, H2andE is zero or very small, the reason is
short circuit; If using the multi-meter testing the Replace or reconnect the communication
communication wires don’t have belling sound, the wires
reason is disconnected.

No

Outdoor main PCB is damaged Replace the outdoor main PCB

28
Outdoor unit trouble shooting Outdoor unit malfunction analysis

H2:Quantity of outdoor unit


decreased
H3:Quantity of outdoor unit
increased

Communication wire between Yes


Fasten the communication
outdoor units is loosen
wire
No

Some outdoor units’ addresses Yes


(ENC1) are setting repeatedly Set the addresses (ENC1)
differently
No

Some outdoor units in


combination is power off (check
the LED1 on main PCB, if LED1 Yes Turn on all the outdoor
is on, the main PCB is power on, units
if LED1 is off, the main PCB is
power off)
No
Yes
Outdoor main PCB is damaged Replace the outdoor main PCB

Note: All the outdoor units should be unified power supply. If the outdoor units are not unified
power supply, once some outdoor unit is power off, other outdoor units are still running, it may
cause system unbalance and damage devices.
30
Outdoor unit trouble shooting Outdoor unit malfunction analysis

H7: Quantity of indoor units decrease Note:


error 1. How to check whether the transformer of IDU is
disabled①
Communication terminals P Q Yes Fasten the The voltage input of IDU transformer is 220V, the voltage
E are loose communication output is AC9V (yellow-yellow) and AC13.5V (brown-
terminals brown).
No
2. How to check whether the 485 communication IC is
Some IDU are assigned the Ye Set the IDU addresses disabled②
same address s differently The normal voltage between “P” and “GND” is
DC2.5~2.7V, between “Q” and “GND” is DC2.5~2.7V. If
No Yes the voltage is out of the normal range, the 485
Some IDU are power off Power on all IDU communication IC is disabled

No
Yes
Transformer of IDU is disabled Replace the
① transformer
No

IDU are not unified power Yes Insure all the IDU be
PQE
supply* unified power supply
terminals
No

485 communication IC is
disabled② 3. Indoor units should be unified power supply, which
can prevent compressor from liquid hammer caused
No Replace the IDU PCB by dropped indoor units with EXV unclosed
IDU PCB is disabled

31
Outdoor unit trouble shooting Outdoor unit malfunction analysis

H8: High pressure sensor error

Ye
High pressure sensor connection
s Fasten the connection
port on main control board is
loose port
No
Ye
High pressure sensor is short circuit or disabled s Replace the sensor

No
System is lack of refrigerant②. Ye
(Refrigerant recharging is not according to the s Add refrigerant or check
requirement, or there has refrigerant leakage) up the leakage of the
system
No
Ye
The low pressure side is blocked③ for squashed s Make sure all valves are open,
pipe, closed EXV, closed stop valve, dirty filter, etc. clean the filter, if the filter is
blocked by ice, the system
No should be clean

The heat exchange of evaporator is not good. It Yes


may be caused by dirty heat changer, abnormal
Check the system and fixed up the
IDU fan running, some barrier in front of the air
error
outlet, etc.
No
Outdoor main PCB is damaged Replace the outdoor main
PCB

32
Outdoor unit trouble shooting Outdoor unit malfunction analysis

H8 Note:

1. How to check whether the high pressure sensor is short circuit or disabled①

Measure the resistance among the three terminals of the pressure sensor, if the resistance value is megohm or

infinite, the pressure sensor is disabled, otherwise, it may be normal.

2. The phenomenon of lack of refrigerant②:

Top temperature and discharge temperature of all compressors are higher than normal value, discharge pressure and

suction pressure are both lower than normal value, current is lower than normal value, suction pipe may be frosting.

All the phenomenon will disappear after recharging refrigerant.

3. The phenomenon of the low pressure side is blocked③:

The discharge temperature is higher than normal value*, low pressure is lower than normal value*, current is lower

than normal value* and suction pipe may be frosting.

*The normal system running parameters please refer to attached table 3.

33
Outdoor unit trouble shooting Outdoor unit malfunction analysis
P0:Top temperature protection of inverter compressor
P4: Discharge temperature protection
H6:P4 protection appears three times in 100 minutes

Ye
Discharge temp. sensor is short circuit or disabled①. s Replace the sensor
No
System is lack of refrigerant②. Yes
(Refrigerant recharging is not according to the Add refrigerant or check
requirement, or there has refrigerant leakage) up the leakage of the
system
No
The low pressure side is blocked③ for squashed pipe, Yes Make sure all valves are open, clean the filter, if the
closed EXV, closed stop valve, dirty filter, etc. filter is blocked by ice, the system should be clean

No
Yes Make sure the ratio of connectable IDU is
The indoor load is too large④
less than 130% or add ODU
No
Yes
System contains air or nitrogen⑤ Discharge the entire refrigerant. Then vacuum the system
and refill the refrigerant. Add oil to the system if it leaks.
No
Outdoor main PCB is damaged

Replace the outdoor main PCB

34
Outdoor unit trouble shooting Outdoor unit malfunction analysis

P0/P4/H6 Note:
1. How to check whether the discharge temperature sensor is short circuit or disabled①:
Using a multi meter to measure resistance, if the resistance is too small, the sensor is short circuit, if the resistance in certain
temperature is not consistent with attached table 2, the sensor is disabled
2. The phenomenon of lack of refrigerant②:
Top temperature and discharge temperature of all compressors are higher than normal value, discharge pressure and suction
pressure are both lower than normal value, current is lower than normal value, suction pipe may be frosting. All the
phenomenon will disappear after recharging refrigerant.
3. The phenomenon of the low pressure side is blocked③:
The discharge temperature is higher than normal value*, low pressure is lower than normal value*, current is lower than
normal value* and suction pipe may be frosting.
4. The phenomenon of the indoor load is too large④:
The suction temperature and discharge temperature are both higher than normal value.
5. The phenomenon of the system contains air or nitrogen⑤:
The high pressure is higher than normal value, current is larger than normal value, discharge temperature is higher than
normal value, compressor makes noise, pressure meter do not display steady.
*The normal system running parameters please refer to attached table 3

35
Outdoor unit trouble shooting Outdoor unit malfunction analysis

P1: High pressure protection

The heat exchange of condenser is not good. It may be


Yes Check the system and
caused by dirty heat exchanger, abnormal ODU fan
fixed up the error
running, ODU are too near to each other, etc.

No
Yes
The high pressure side of the system is blocked① for Make sure all valves are open, check
squashed pipe, blocked valve or closed stop valve the system, and remove the obstacle

No
Yes Discharge part of the refrigerant. Add
Refrigerant is excess② some oil if it leaks during the discharge

No
Yes Discharge the entire refrigerant. Then
System contains air or nitrogen③ vacuum the system and refill the
refrigerant. Add oil to the system if it leaks.
No

Outdoor main PCB is damaged

Replace the outdoor main PCB

36
Outdoor unit trouble shooting Outdoor unit malfunction analysis

P1 Note:
1. The phenomenon of The high pressure side of the system is blocked①:
The high pressure is higher than normal value, the low pressure is lower than normal value, and the discharge
temperature is higher than normal value.
2. The phenomenon of the refrigerant is excess②:
The high pressure is higher than normal value, the low pressure is higher than normal value, and the discharge
temperature is lower than normal value.
3. The phenomenon of the system contains air or nitrogen③:
The high pressure is higher than normal value, current is larger than normal value, discharge temperature is higher than
normal value, compressor makes noise, pressure meter do not display steady.
*The normal system running parameters please refer to attached table 3.
*If the system install three-phase protector, and the three-phase protector connect with high pressure switch in series
connection, the system will display P1 protection when fist power on, and P1 protection will disappear after system is
steady.
*If the system install three-phase protector, and the three-phase protector connect with low pressure switch in series
connection, the system will display P2 protection when fist power on, and P2 protection will disappear after system is
steady.

37
Outdoor unit trouble shooting Outdoor unit malfunction analysis

P2/H5: Low pressure protection

System is lack of refrigerant①. Yes


Add refrigerant or check up
(Refrigerant recharging is not according to the
the leakage of the system
requirement, or there has refrigerant leakage)

N
o
The low pressure side is blocked② Yes Make sure all valves are open, clean
for squashed pipe, closed EXV, the filter, if the filter is blocked by
closed stop valve, dirty filter, etc. ice, the system should be clean

No

The heat exchange of evaporator is not good. It may Yes


be caused by dirty heat exchanger, abnormal IDU fan Check the system and
running, some barrier in front of the air outlet, etc. fixed up the error

No

Outdoor main PCB is Replace the outdoor main


damaged PCB

38
Outdoor unit trouble shooting Outdoor unit malfunction analysis

P2/H5 Note:

1. The phenomenon of lack of refrigerant①:

Top temperature and discharge temperature of all compressors are higher than normal value, discharge pressure and suction

pressure are both lower than normal value, current is lower than normal value, suction pipe may be frosting. All the

phenomenon will disappear after recharging refrigerant.

2. The phenomenon of the low pressure side is blocked②:

The discharge temperature is higher than normal value*, low pressure is lower than normal value*, current is lower than normal

value* and suction pipe may be frosting.

*The normal system running parameters please refer to attached table 3.

*If the system install three-phase protector, and the three-phase protector connect with high pressure switch in series

connection, the system will display P1 protection when fist power on, and P1 protection will disappear after system is steady.

*If the system install three-phase protector, and the three-phase protector connect with low pressure switch in series

connection, the system will display P2 protection when fist power on, and P2 protection will disappear after system is steady

39
Outdoor unit trouble shooting Outdoor unit malfunction analysis

P3: Compressor over current protection

Ye Make sure the ratio of connectable IDU is less


The indoor load is too large① s than 130% or add ODU
No
The heat exchange of condenser is not good. It may be Yes Check the system and fixed up
caused by dirty heat exchanger, abnormal ODU fan the error
running, ODU are too near to each other, etc.

No
The high pressure side of the system is blocked② Yes Make sure all valves are open,
for squashed pipe, blocked valve or closed stop check the system, and remove the
valve obstacle
No
Ye Discharge part of the refrigerant. Add some oil if it
Refrigerant is excess③ s leaks during the discharge
No
Yes Discharge the entire refrigerant. Then vacuum the system
System contains air or
nitrogen④ and refill the refrigerant. Add oil to the system if it leaks.

No
Yes
High voltage short circuit or Make sure the high voltage circuit is normal, or
compressor error⑤ replace the compressor
No Yes
Outdoor main PCB is damaged Replace the outdoor main PCB

40
Outdoor unit trouble shooting Outdoor unit malfunction analysis

P3 Note:
1. The phenomenon of the indoor load is too large①:
The suction temperature and discharge temperature are both higher than normal value.
2. The phenomenon of the high pressure side of the system is blocked②:
The high pressure is higher than normal value, the low pressure is lower than normal value, and the discharge temperature
is higher than normal value.
3. The phenomenon of the refrigerant is excess③:
The high pressure is higher than normal value, the low pressure is higher than normal value, and the discharge
temperature is lower than normal value.
4. The phenomenon of the system contains air or nitrogen④:
The high pressure is higher than normal value, current is larger than normal value, discharge temperature is higher than
normal value, compressor makes noise, pressure meter do not display steady.
5. How to check whether compressor is error⑤:
Measure the resistance between two terminals among the three terminals of compressor. The resistance between two
terminals is 0.9-5Ω, the resistance between each terminal and ground is infinity, if the resistance is out of the normal range,
the compressor is error.The protection current of different compressors are as followed: E405DHD-36D2YG, 12A;
E405DHD-42D2YG, 15A; E655DHD-65D2YG, 21A; E705DHD-72D2YG, 23A.
41
Outdoor unit trouble shooting Outdoor unit malfunction analysis

P5: Condenser temperature protection

Yes
T3/T5 port on main control board is loose Fasten the T3/T5 port
No Yes
T3/T5 sensor is short circuit or disabled① Replace the sensor
No Yes
Make sure the ratio of connectable
The indoor load is too large② IDU is less than 130% or add ODU
No
The heat exchange of condenser is not good. It may be Ye
caused by dirty heat exchanger, abnormal ODU fan s Check the system and
running, ODU are too near to each other, etc. fixed up the error

No
The high pressure side of the system Yes
Make sure all valves are
is blocked③ for squashed pipe, open, check the system,
blocked valve or closed stop valve and remove the obstacle

No Yes
Discharge the entire refrigerant. Then
System contains air or nitrogen④ vacuum the system and refill the refrigerant.
Add oil to the system if it leaks.
No

Outdoor main PCB is damaged Replace the outdoor main


PCB
42
Outdoor unit trouble shooting Outdoor unit malfunction analysis

P5 Note:

1. How to check whether the T3/T5 sensor is circuit or disabled①:

Using a multi meter to measure resistance, if the resistance is too small, the sensor is short circuit, if the resistance in

certain temperature is not consistent with attached table 1, the sensor is disabled

2. The phenomenon of the indoor load is too large②:

The suction temperature and discharge temperature are both higher than normal value.

3. The phenomenon of the high pressure side of the system is blocked③:

The high pressure is higher than normal value, the low pressure is lower than normal value, and the discharge

temperature is higher than normal value.

4. The phenomenon of the system contains air or nitrogen④:

The high pressure is higher than normal value, current is larger than normal value, discharge temperature is higher

than normal value, compressor makes noise, pressure meter do not display steady.

43
Outdoor unit trouble shooting Outdoor unit malfunction analysis

L0: inverter module


H4 will display if P6 occur 3 Check module and
protection
times in 60 minutes compressor

L1: low voltage Check power supply of


protection module
Check whether inverter module is
broken, and eliminate the situation L2: high voltage Check power supply of
that DC generatrix is connected protection module
inversely
L4: MCE error Check module and electric circuit

P6 will disappear in one


minute. Then press the query L5: Zero speed Check electric circuit and
button to find the specific protection compressor
error code

L7: Phase sequence Check module and wiring


error connection

L8: frequency difference in Check compressor


one second more than
15Hz

L9: frequency difference between the Check


real and the setting frequency more compressor
than 15Hz

44
Outdoor unit trouble shooting Outdoor unit malfunction analysis

1) L0 troubleshooting

Step 1: Compressor check

 Measure the resistance between each two of U, V, W terminals of the compressor, all the resistance should be the same

and equal to 0.9~5 Ohms. (Fig. A and Fig. B)

 Measure the resistance between each of U, V, W terminals of the compressor to ground (Fig. C), all the resistance should

trend to infinity (Fig. D), otherwise the compressor has been malfunction, needs to be replaced.

 If the resistance value are normal, then go to step 2

Fig. A Fig.B
Fig.C Fig.D 45
Outdoor unit trouble shooting Outdoor unit malfunction analysis

Step 2: Module check


 DC voltage between terminal P and terminal N should be 1.41 times of the local power supply voltage.
 DC voltage between terminal 1 and 2 should be 510V~580V.
 Disconnect the terminal 3, 4, and 5 from inverter compressor. Measure the resistance between any two terminals
among terminal 1, 2, 3, 4, 5. All the values should be infinity. If any of the value approximates to 0, the inverter
module is damaged and should be replaced.
 After replaced the inverter module, if the system is still abnormal, then go to step 3.

N
P

3 4 5
2 1

46
Outdoor unit trouble shooting Outdoor unit malfunction analysis

Step 3: DC generatrix check


 Direction of the current in DC supply wire which is running through the inductor should be the same as the
direction of arrow marked on the inductor.

47
Outdoor unit trouble shooting Outdoor unit malfunction analysis

2) L1/L4 troubleshooting
 Step 1: Check the DC voltage between 1 and 2 terminal, the normal value should be 510V~580V, if the voltage is
lower than 510V, go to step 2.
 Step 2: Check whether the wires of rectifier circuit are loose or not. If wires are loosen, fasten the wires. If wires are
OK, replace the main PCB.

3-Phase bridge rectifier

1 2 Filter board

Step 1 Step 1

Step 2

48
Outdoor unit trouble shooting Outdoor unit malfunction analysis

3) L2 troubleshooting
 Step 1: Check the DC voltage between 1 and 2 terminal, the normal value should be 510V~580V, if the voltage is higher
than 580V, go to step 2.
 Step 2: Check the voltage between the two electrolytic capacitors, the normal value should be 510V~580V.
 If the value is not in the range, that means the power supply for electrolytic capacitors has problem, you should check
the power supply, whether the voltage is too high and whether the voltage is stable.
 If the voltage value is normal, then the main PCB has malfunction, it needs to be replaced.

1 2

Step 1 Step 1 Step 2 Step 2

Turn the measure range of the


meter to 1kV, measure the voltage
between two electrolytic
capacitors 49
Outdoor unit trouble shooting Outdoor unit malfunction analysis

4) L8/L9 troubleshooting
Step 1: Compressor check
 Measure the resistance between each two of U, V, W terminals of the compressor, all the resistance should be the
same and equal to 0.9~5 Ohms. (Fig. A and Fig. B)
 Measure the resistance between each of U, V, W terminals of the compressor to ground (Fig. C), all the resistance
should trend to infinity (Fig. D), otherwise the compressor has been malfunction, needs to be replaced.
 If the resistance value are normal, then go to step 2.

50
Outdoor unit trouble shooting Outdoor unit malfunction analysis

Step 2: Disconncet the power wiring from the compressor(named compressor A) of the faulted system(named system A).
 If there is a system running normally nearby(named system B):
Extend the power line of the inverter compressor of system B, connect compressor A to the control box of system B,
make sure that the U, V, W terminals are connected in right order, then start system B.
 If compressor A can start normally, that means compressor is OK, the control box of system A is malfunction, then raplace
the main PCB of system A with correct wire connection.
 If there is no normal system nearby:
Replace the main PCB of system A with correct connection, if compressor A can start normally, it means the main PCB
which is replaced is damaged. If compressor A still can’t start normally, replace the compressor.

Connect compressor A to the


control box of a normal
system B, check whether
compressor A can start
normally
Power line (U, V, W
terminal) 51
Outdoor unit trouble shooting Outdoor unit malfunction analysis

5) Guide for compressor replacement


Step 1: Take out the compressor from the faulty outdoor unit, pour out the oil from the compressor according to the
method illustrated. Normally the oil will outflow from the discharge pipe of the compressor.

52
Outdoor unit trouble shooting Outdoor unit malfunction analysis

Step 2: check the oil of the system


Normally the oil is clear and transparent, if it is a little yellowing, it is also OK. However, if the oil is become black, feculent, or
even there is impurity in the oil, that means the system has problems and the oil has gone bad, the oil need to be replaced.

The oil is black, it


has been
carbonized

The oil is a little


yellowing, but it is
clear and
transparent, the
quality is OK

The oil is still


transparent, but
there is impunity in
the oil, the The oil The oil
impunity may clog becomes contains a lot
the filter cloudy and of copper
gray scrap

53
Outdoor unit trouble shooting Outdoor unit malfunction analysis

If the oil has gone bad:

The compressor can’t be


lubricated effectively.

The scroll plate, the crankshaft and the


bearing of the compressor is worn
A normal bearing The bearing is worn seriously,
of the compressor it is damaged completely
Abrasion leads to larger
load, higher current

The electric heat will rise and the


temperature of the motor becomes
increasingly high

The motor is burned and the


compressor is damaged at last
A clean filter (on The filter is blocked by
the suction pipe of impunity, the suction of the
the system) compressor will be abnormal

The crankshaft is The scroll plate is


worn. worn. 54
Outdoor unit trouble shooting Outdoor unit malfunction analysis

Step 3: Replace Pour


the compressor
out some oil from each
compressor; check the quality of the oil
The oil is dirty
Pour out all of the oil from the
The oil is clean compressor, oil separator and gas-liquid
separator

Check the filter between the ball valve


and the 4-way valve
The filter is blocked
by impunity
Clean the filter screen with nitrogen, or
replace the filter The filter is clean

Replace the compressor which has been


damaged
The oil is dirty
The oil is clean Replace the oil separator and gas-liquid
separator

Add clean oil to the new compressor,


and gas-liquid separator

Weld the pipes, vacuum drying the


system and recharge refrigerant

Make sure all the wire connection is OK,


55
restart the system
Outdoor unit trouble shooting Outdoor unit malfunction analysis

Step 3: Replace the compressor


1. Before pouring out the oil, shake the compressor, oil separator and gas-liquid separator first, because impunity may
deposit at the bottom of the tank.
2. If the oil of one compressor is clean, there’s no need to check the oil of the other compressor. If the oil of one
compressor has gone bad, check the oil of the other compressor is necessary. If all the oil of an outdoor unit needs to
be replaced, after adding oil to the compressors, the rest oil should be charged to the gas-liquid separator.
3. Add oil to the compressor from the discharge pipe.

The discharge pipe is connected


to the oil pool of the compressor
by the inner oil balance pipe, add
oil from the discharge pipe with a
funnel

4. The type of the oil is FVC-68D, make sure the type of the oil is right because different compressor need different
type of oil, if the type is wrong there will be various kinds of problems.

56
Outdoor unit trouble shooting Outdoor unit malfunction analysis

P9/H9: Fan module protection


Fan module instructio
The fan module is too hot for Yes Make sure the fan module 1
5
bad heat dissipation or high working in the normal
ambient temperature temperature range
3
No 4

Yes
Some power wires or signal Well connect the power
wires of fan module are loose wires and signal wires
2
No
Yes Clear away the block or
The fan motor is blocked or 6
replace the fan motor 1 Program input port
disabled
No 2 Power supply indicator lamp
3 Fan motor U, V, W output port
Yes 4 Fault indicator lamp
Output voltage between P
Replace the power supply 5 PCB control signal input port
and N on fan module is
module 6 Signal feedback port
abnormal*
No
The normal value of output voltage
Yes between P and N on fan module is
Fan module is damaged Replace the fan module DC 310V

57
Outdoor unit trouble shooting Outdoor unit malfunction analysis

PL/CL:Temperature protection of main inverter module

Temperature sensor of main inverter Yes


module is short circuit or disabled①. Replace the sensor

No
Yes Tighten the screw, make
The screw between inverter module
sure the inverter module is
and radiating fin is loose
closed to the radiating fin
No Yes
Replace the outdoor
Outdoor main PCB is damaged
main PCB

1. How to check whether the temperature sensor is short circuit or disabled①:


Using a multi-meter to measure resistance, if the resistance is too small, the sensor is short circuit, if the
resistance in certain temperature is not consistent with attached table 2, the sensor is disabled.
2. When the temperature of inverter module is over 80oC, it will display PL protection.
If the system display three times PL protection in 100 minutes, the system will stop and display C7 error code.
When the system displays C7 error code, the system can resume only by restarting the machine.

58
Outdoor unit trouble shooting Outdoor unit malfunction analysis

PP: Insufficient overheat degree protection

Compressor top temperature sensor is not installed Yes Install the sensor correctly, or fasten the
correctly or sensor cable is loosen or disabled① cable, or replace the sensor
No
Yes
Poor heat insulation of compressor top temperature Do well heat insulation for compressor top
sensor result in test temp. lower than actual temp. senor

No Yes
Discharge part of the refrigerant. Add some
Refrigerant is excess② oil if it leaks during the discharge
No Yes
System discharge pressure is too high Refer to P1 troubleshooting
No
Outdoor main PCB is damaged Replace the outdoor main PCB
Note:
1. How to check whether the temperature sensor is short circuit or disabled①:
Using a multi-meter to measure resistance, if the resistance is too small, the sensor is short circuit, if the resistance
in certain temperature is not consistent with attached table 2, the sensor is disabled.
2. The phenomenon of the refrigerant is excess②:
The high pressure is higher than normal value, the low pressure is higher than normal value, and the discharge
temperature is lower than normal value.

59
02 Indoor unit trouble shooting

• Indoor unit status display

• Indoor unit error code

• Indoor unit malfunction analysis

60
Indoor unit trouble shooting
Indoor unit status display

Timer lamp flashes:Communication Error between


All lamps off: Outdoor Unit and Indoor Units:Refer to the solution in
indoor unit is in standby mode E2 of outdoor unit

DEF lamp is on:


TIMER lamp is on:Timer function is on
Anti cold air or in defrosting mode

61
Indoor unit trouble shooting

Indoor unit status display


Defrost lamp flash

Mode conflict :
For the Inverter Smart system( 2 Pipe), cooling or
heating can be not realized by the same system
at the same time.
Heating mode has priority:

Cooling Heating Fan only OFF

Cooling mode No Conflict No No

Heating mode Conflict No Conflict No

Fan only mode No Conflict No No

OFF No No No No

62
Indoor unit trouble shooting
Indoor unit status display

Lamp Meaning LED display


ON Indoor unit is normally operation.
OFF Indoor unit is OFF
OPERATION
Flash Indoor unit is Standby
Flash rapidly Temperature sensor malfunction E2,E3,E4
ON Timer function is on
TIMER Communication malfunction between
Flash rapidly E1
indoor and outdoor unit
Indoor unit is in anti-cold model or
ON
system is defrosting
DEF./FAN
Flash rapidly Mode confliction E0
Flash EEPROM malfunction E7
Flash rapidly Water-level switch abnormal EE
ALARM
Flash Outdoor unit malfunction Ed
Flash
Operation
&Timer
simultaneousl There is no address FE
y
63
Indoor unit trouble shooting
Indoor unit error code LED display

4-way cassette indoor units

LED1 LED3 IR

Check button LED2 LED4

Check procedure:
7t
1st 2nd 3rd 4th 5th 6th 8th 9th
h
Addres Address T1B(If no T1B display ‘- T2 Error
HP Ts T1 T2
s (Net) -’) B code

64
Indoor unit trouble shooting

Indoor unit error code

Cod
Operation status LED lights
e
Time LED and run LED flash
FE Without address when first time power on
together
H0 M-Home non-matching 4 LED flash together
Communication malfunction between indoor and
E1 Timer LED flashes
outdoor unit

E2 Room temperature (T1) sensor malfunction Run LED flashes

Middle evaporator temperature (T2) sensor


E3 Run LED flashes
malfunction
Evaporator outlet temperature (T2B) sensor
E4 Run LED flashes
malfunction

EE Water level alarm Alarm LED flash

E7 EEPROM malfunction Defrost LED flash slowly

E0 Mode confliction Defrost LED flashes

Ed Outdoor unit malfunction Alarm LED flashes slowly 65


Indoor unit trouble shooting
Indoor unit malfunction analysis

Without address when first time power on


:FE (Old display board :Operation and Timer Flash)

Reset IDU address

All indoor units are V4+ IDU?

Yes No
Auto addressing: dial SW6 as shown, turn off V4+ IDU: Auto addressing or Manual
the indoor and outdoor ,then turn on again. wait addressing
for 6-12 min , then check again Non V4 + IDU : Manual addressing

Manual addressing: turn off the power of the


outdoor, turn on again, set the address by
remote controller

66
Indoor unit trouble shooting
Indoor unit malfunction analysis

Communication malfunction between indoor and outdoor unit:E1

Check communication wire between


The normal voltage between PE,QE,XE,YE is about
indoor and outdoor unit
2.5V
Address code is repeated OK

All the indoor units are powered on? The communication wire connection is
defective(The IDU quantity decreases or Erro Revise the
isn’t steady ) r mistake
Communication wire :Hand in hand connection?

OK
Too closed to the strong power?

Too many lamps?Power transforms?The wire is too Check if there’s any interference
long?
OK
Main board communication chip :13089 damaged? PCB
Error
Wet? Check IU chip or PCB Replace IU chip or PCB

67
Indoor unit trouble shooting
Indoor unit malfunction analysis

Operation lamp flashescode: E2,E3,E4

Room temp. sensor


T1 Indoor temp. sensor abnormal
Indoor coil middle temp. sensor
T2 OK

Indoor coil outlet temp. sensor


T2B Check the connection port
Err Well connected the
between sensor and PCB is loose or
or sensor and PCB
not connected

OK
Sensor is open circuit?
Check the sensor is good or not? Err
or Replace the bad sensor
Sensor is short circuit
OK
Error
Component damaged? Replace IU chip or PCB
Check IU chip or PCB

Wet?

68
Indoor unit trouble shooting
Indoor unit malfunction analysis

Alarm lamp flashes Code: EE

If the drainage pipe is blocked?


Error
Condensate Water level is higher Revise the mistake
The lift height of drainage pipe is
more than the limitation ?
OK

Check the connection between switch Error


and PCB is loose or not in place Well connected the switch and PCB

OK

Error
Check the float switch is good or not? Replace the bad switch

OK
Error
Check IU chip or PCB Replace IU chip or PCB

69
Indoor unit trouble shooting
Indoor unit malfunction analysis

EEPROM malfunction Code: E7

Error
Check the pin of the EEPROM EEPROM installation Well install the EEPROM.

OK
Error
EEPROM is broken Replace the EEPROM

OK
Component damaged?
Error
Check PCB Replace the PCB
PCB Wet?

70
Indoor unit trouble shooting
Indoor unit malfunction analysis

Indoor unit leaking condensate water or condensation

condensate water? From Drainage


pump or condensate pipe Air outlet is blocked? Air flow
Erro smaller? Indoor humidity big? fan
Check the leaking water source
r stop, but EXV Open? (indoor unit
has no unified power supply)
Condensation ?From air outlet or panel OK

Check level switch wire Erro


r Replace PCB or drainage
joint , drainage pump
Condensed pipe height in the specified
scope ? Moderate slope (1/100)? OK

Check condensed pipe, drain pipe , Error


pipe joint, throttle parts Revise the mistake
Drain outlet jam? Pipe joint, throttle
parts make well insulation connection?
OK

Check water main drain is blocked?


(if exists, many IDU will leak)?

71
Indoor unit trouble shooting
Indoor unit malfunction analysis

Indoor unit main board failure without


electricity(power supply failure )

Erro
If TRANS IN (two port ) is 220 Check general power voltage of IDU r Check power supply line
V?
OK

Transformer output AC14.5V Erro


Check IDU transformer r Replace transformer
( Brown wire)AC10.5V(Yellow
wire)? OK
Erro
7805 right port DC+5V?left port DC Check IDU main board r Check eight Rectifier diodes
+12V?

The normal voltage between OK


PE,QE,XE,YE is about DC 2.5V Erro
Check 485 communication chip r Replace PCB

The voltage between PE,QE,XE,YE is


about 0 V or 5V,which means 485 OK
communication chip is broken Erro
Check IDU communication port and wire Revise the mistake
r

72
03 System trouble analysis

 Poor performance

 How to set indoor unit address

 How to inquire indoor unit address

 How to Check indoor capacity code Quickly

 Compressor common failure analysis

 The suction pipe Frost

 CCM02&CCM03 summary trouble shooting

73
System trouble analysis
Poor performance
wrong selection of refrigerant pipe, indoor EXV or branch joint, the
refrigerant distribution among the indoor units is quite imbalance;

1.Low designed load


2.Long refrigerant pipe and big height difference
3.The match ratio is more than 130%

1.Leakage in the system;


Poor performance in 2.Additional refrigerant is not charged enough
cooling or heating

Address code of indoor units is repeated or incorrect, check the


quantity of indoor units with CCM or check button on outdoor PCB

Heat exchange of indoor or outdoor unit is not good. E.g.: dirty, bad
ventilation…..

1.Indoor (EXV) doesn’t work, are there noise and temp. difference?
2.Some indoor units have no power
74
System trouble analysis
How to set indoor unit address

1 Use a pin press the lock button for 5 seconds


2 Press ON/OFF button one time
3 Press up/down button can select the address Number
4 Press the FAN mode button can send the address number.
5 Press the lock button for 5 second again to quit the address setting mode.
75
System trouble analysis
How to inquire indoor unit address

1 Use a pin press the lock button for 5 seconds


2 Press ON/OFF button one time
3 Press the MODE button can inquire the address number
4 Press the lock button for 5 second again to quit the address setting
mode. 76
System trouble analysis
How to Check indoor capacity code Quickly

Capacity code 0 1 2 3 4 5 6 7 8 9

Capacity (x
22 28 36 45 56 71 80 90 112 140
100W)

Horsepower (HP) 0.8 1.0 1.2 1.6 2.0 2.5 3.0 3.2 4.0 5.0

Continue pressing the “manual” button” of indoor unit


for 10s, the capacity code of this indoor unit will display.

In the below example:


Operation and Alarm lamp are constant-on.
The capacity code = 8+1=9

8 4 2 1

77
System trouble analysis
Compressor common failure analysis

Compressor common failure analysis

Normal: Compressor frequency


steadily rise (about 1 HZ/S)

Check the Start situation of


Abnormal: Start 2 S later, compressor Inverter compressor
frequency suddenly rises to 37 HZ
OK

Use clamp ampere meter to measure


the current of compressor U, V, W
Check compressor current
(three current value approximately
equal;37 HZ: the current is about 4 A

78
System trouble analysis
The suction pipe Frost The suction pipe
Frost

Erro
Outdoor ambient temp. is low or Check ambient temp. and frost r Find the root cause
high? Frost volume is much or volume
little?
OK
Indoor EXV jammed?
Indoor fan doesn’t run?
Erro Clean the indoor unit;
Check low pressure r Fix the broken part
Filter or coil of indoor unit is too
dirty? OK

When the indoor units are


Check Power supply of indoor Erro Resume the power for
running, if power failure
units r these indoor units
happen, the indoor EXV will
keep open.
OK
When system running in cooling
Check refrigerant Erro
mode, if ambient is low, the Discharge unnecessary
volume r
refrigerant can not be evaporated refrigerant
absolutely

79
System trouble analysis
CCM02&CCM03 summary trouble shooting

CCM02&CCM03 summary trouble


shooting

Normal: Error
If display abnormal (black screen)
The voltage between F1 and Replace CCM02&CCM03
E (F2 and E) is about
2.1~2.8V(sometime 1.8V is normal)
OK

Error
Check Replace CCM02&CCM03
Abnormal 1: The voltage between F1 CCM02&CCM03
and E (F2 and E) is below normal communication port
voltage.
Abnormal 2: one terminal voltage(F1E
or F2E) higher than 4 V, another
terminal voltage is 0V

80
System trouble analysis
Attached table 1 (Discharge temperature sensor)
℃ kΩ ℃ kΩ ℃ kΩ ℃ kΩ
-20 542.7 20 68.66 60 13.59 100 3.702
-19 511.9 21 65.62 61 13.11 101 3.595
-18 483 22 62.73 62 12.65 102 3.492
-17 455.9 23 59.98 63 12.21 103 3.392
-16 430.5 24 57.37 64 11.79 104 3.296
-15 406.7 25 54.89 65 11.38 105 3.203
-14 384.3 26 52.53 66 10.99 106 3.113
-13 363.3 27 50.28 67 10.61 107 3.025
-12 343.6 28 48.14 68 10.25 108 2.941
-11 325.1 29 46.11 69 9.902 109 2.86
-10 307.7 30 44.17 70 9.569 110 2.781
-9 291.3 31 42.33 71 9.248 111 2.704
-8 275.9 32 40.57 72 8.94 112 2.63
-7 261.4 33 38.89 73 8.643 113 2.559
-6 247.8 34 37.3 74 8.358 114 2.489
-5 234.9 35 35.78 75 8.084 115 2.422
-4 222.8 36 34.32 76 7.82 116 2.357
-3 211.4 37 32.94 77 7.566 117 2.294
-2 200.7 38 31.62 78 7.321 118 2.233
-1 190.5 39 30.36 79 7.086 119 2.174
0 180.9 40 29.15 80 6.859 120 2.117
1 171.9 41 28 81 6.641 121 2.061
2 163.3 42 26.9 82 6.43 122 2.007
3 155.2 43 25.86 83 6.228 123 1.955
4 147.6 44 24.85 84 6.033 124 1.905
5 140.4 45 23.89 85 5.844 125 1.856
6 133.5 46 22.89 86 5.663 126 1.808
7 127.1 47 22.1 87 5.488 127 1.762
8 121 48 21.26 88 5.32 128 1.717
9 115.2 49 20.46 89 5.157 129 1.674
10 109.8 50 19.69 90 5 130 1.632
11 104.6 51 18.96 91 4.849
12 99.69 52 18.26 92 4.703
13 95.05 53 17.58 93 4.562
14 90.66 54 16.94 94 4.426
15 86.49 55 16.32 95 4.294
16 82.54 56 15.73 96 4.167
17 78.79 57 15.16 97 4.045
18 75.24 58 14.62 98 3.927
19 71.86 59 14.09 99 3.812
System trouble analysis
Attached table 2 (Piping and room temperature sensor)
℃ kΩ ℃ kΩ ℃ kΩ ℃ kΩ
-20 115.3 20 12.64 60 2.358 100 0.630
-19 108.1 21 12.06 61 2.272 101 0.611
-18 101.5 22 11.50 62 2.191 102 0.594
-17 96.3 23 10.97 63 2.112 103 0.577
-16 89.6 24 10.47 64 2.037 104 0.560
-15 84.2 25 10.00 65 1.965 105 0.544
-14 79.3 26 9.55 66 1.896 106 0.529
-13 74.5 27 9.12 67 1.830 107 0.514
-12 70.2 28 8.72 68 1.766 108 0.500
-11 66.1 29 8.34 69 1.705 109 0.486
-10 62.3 30 7.97 70 1.647 110 0.473
-9 58.7 31 7.62 71 1.591 111 0.460
-8 56.4 32 7.29 72 1.537 112 0.447
-7 52.2 33 6.98 73 1.485 113 0.435
-6 49.3 34 6.68 74 1.435 114 0.423
-5 46.6 35 6.40 75 1.387 115 0.412
-4 44.0 36 6.13 76 1.341 116 0.401
-3 41.6 37 5.87 77 1.291 117 0.390
-2 39.8 38 5.63 78 1.254 118 0.380
-1 37.2 39 5.40 79 1.213 119 0.370
0 35.2 40 5.18 80 1.174 120 0.360
1 33.3 41 4.96 81 1.136 121 0.350
2 31.6 42 4.76 82 1.100 122 0.341
3 29.9 43 4.57 83 1.064 123 0.332
4 28.3 44 4.39 84 1.031 124 0.324
5 26.9 45 4.21 85 0.998 125 0.316
6 25.5 46 4.05 86 0.967 126 0.308
7 24.2 47 3.89 87 0.937 127 0.300
8 22.6 48 3.73 88 0.908 128 0.292
9 21.8 49 3.59 89 0.880 129 0.285
10 20.7 50 3.45 90 0.852 130 0.278
11 19.7 51 3.32 91 0.826 131 0.271
12 18.7 52 3.19 92 0.801 132 0.264
13 17.8 53 3.07 93 0.777 133 0.258
14 16.9 54 2.96 94 0.754 134 0.251
15 16.1 55 2.84 95 0.731 135 0.245
16 15.3 56 2.74 96 0.709 136 0.239
17 14.6 57 2.64 97 0.688 137 0.233
18 13.9 58 2.54 98 0.668 138 0.228
19 13.3 59 2.45 99 0.649 139 0.222
System trouble analysis
Attached table 3 (Cooling mode)

R410A

OD35/-,ID27/19 OD43/-,ID32/23

High pressure (MPa) 2.8~3.0 3.4~3.8

Low pressure (MPa) 0.85~1.0 1.0~1.45

Discharge temp.(℃) 70~80 75~90

Suction temp.(℃) 11~14 15~25

Indoor air outlet (℃) 12~15 degree (T1 is around 21~27)

temp. difference between return and 9~12


outlet (ΔT)
Climate
Solutions for
Green
Environments!

You might also like