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9error Code & Service
9error Code & Service
9error Code & Service
EMINENT ERV
V5 P System Trouble shooting
3
01 •
Outdoor Unit Troubleshooting
• P6 protection
4
Outdoor unit trouble shooting
Bottom layer of electric control box Top layer of electric control box No. Content
Electric control box
1
assembly
1 Three phase bridge
2
rectifier
3 Inverter module
2 7 Outdoor current detection
4
11 board
3 Outdoor power supply
12 5
board
8 6 DC fan module
13
4 7 Temperature sensor
8 Filter board
5
9 9 Reactor
6 10 10 Contactor
14
11 Main PCB
15
12 Power transformer
13 Power transformer
14 Terminal block, 4P
8/10/12HP Intermediate adapter
15 5
board
Outdoor unit trouble shooting
Bottom layer of electric control box Top layer of electric control box
No. Content
Electric control box
1
assembly
2 Inverter module
1 3 Three phase bridge rectifier
4 Temperature sensor
2 Outdoor power supply
9 5
3 board
13 Outdoor current detection
4 6
14 board
5
Outdoor power supply
6 10 7
15 board
7
8 DC fan module
9 Inverter module
11
10 Filter board
8 12
11 Reactor
16 12 Contactor
17 13 Main PCB
14 Power transformer
15 Power transformer
14/16/18/20/22HP 16 Terminal block, 4P
6
17 Intermediate adapter board
Outdoor unit trouble shooting
34 33 32 31 30 29 28 27 26 25 24 23 22 21 20
35
1
2 ENC1 ENC3 S12 S3
3 S7 ENC2 S1
5 ENC4 S10 19
S4 S2 S5 S6
18
15
7 8 9 10 12 11 13 14 15 14 16 17 7
Outdoor unit trouble shooting
9
Outdoor unit trouble shooting
24 CN35 Power supply port for main PCB GND, +5V, +12V, GND, 12V
ON/OFF signal input port for system
25 CN19 ON/OFF
low pressure detection
ON/OFF signal input port for system
26 CN18 ON/OFF
high pressure detection
27 CN28 Reserved /
28 CN16 Reserved /
Current detection port of inverter
29 CN15 AC 0~7.8V (in dynamic change)
compressor A and B
Input port for system high pressure
30 CN17 DC 0~5V (in dynamic change)
sensor
31 CN2 Reserved /
Outdoor ambient temperature and
32 CN1 DC 0~5V (in dynamic change)
condenser temperature detection port
33 CN20 Outdoor units communication port DC 2.5~2.7V
The first pin on left: DC 12V
34 CN65 Control port of DC fan B The other four pins: in dynamic
change
The first pin on left: DC 12V
35 CN64 Control port of DC fan A The other four pins: in dynamic 10
change
Outdoor unit trouble shooting
Query button
S7 ENC2 S1
Main control
chip
Inverter
drive chip
Communication
chip
ENC4 S10
Dial switch
S4 S2 S5 S6
Dial switch
11
Outdoor unit trouble shooting
Outdoor unit status display
Query SW1
1. Displays the system operation parameters when pressing the check button.
2. Displays the address of the outdoor unit in the left two numbers and the number of online indoor units
in the right two numbers when system is standby.
3. Displays the running frequency of inverter compressor when it starts.
4. Displays ‘dF’ when system is running the defrost program.
5. Displays ‘d0’ when system is running the oil return program.
6. Displays the error/protection code when system is having malfunction or under protection.
12
Outdoor unit trouble shooting
Outdoor unit status display--LED on main control board instructions
LED5 LED7
LED4 LED6
ENC4 S10
1. LED1: Power supply indicator lamp. The lamp will be on if the power supply is normal.
S4 S2 S5 S6
2. LED2: Running indicator lamp. The lamp will be on if the system running is normal.
3. LED3: Malfunction indicator lamp of network centralized control chip. The lamp will flash if three-
phase sequence protection or communication errors (communication between indoor units and
outdoor units, communication among indoor units, communication among chips).
4. LED4: Running indicator lamp of inverter module. The lamp will be on if the compressor is running.
5. LED5: Malfunction indicator lamp of inverter module. LED5 will be on and the LED4 will flash if the
inverter module is faulty and the error code will display on digital tube by press query button.
6. LED6: Running indicator lamp of inverter module. The lamp will be on if the compressor is running.
7. LED7: Malfunction indicator lamp of inverter module. LED7 will be on and the LED6 will flash if the
inverter module is faulty and the error code will display on digital tube by press query button.
13
Outdoor unit trouble shooting
Outdoor unit query content instructions
Normal
No. Content (present frequency) Note
display
1 0-- Outdoor unit address Master unit: 0; slave unit: 1, 2, 3.
Discharge temperature of
15 14 - - Actual value=display value
inverter compressor A
Discharge temperature of
16 15 - - Actual value=display value
inverter compressor B
Main inverter module
17 16 - - Actual value=display value
temperature
Saturation temperature
18 17 - - (corresponding to the Actual value=display value+30
discharge pressure)
Current of inverter compressor
19 18 - - Actual value=display value
A
Current of inverter compressor
20 19 - - Actual value=display value
B
21 20 - - Opening degree of EXVA Pulse value=display value×8
32 31 - - Reserved /
Note
1. Normal display : When standby, the high positon displays the address of the outdoor unit,
and the low position displays the Qty. of indoor units that can communicate with outdoor
unit .When it is operating, it will display the rotation frequency of the compressor.
3. Fan speed: 0-stop; 1~15: speed increase sequentially, 15 is the max. fan speed.
5. Priority mode: 0-heating priority mode ; 1-cooling priority mode; 2-Number 63 & the more
operating mode first ; 3-respond the heating mode only ; 4-respond the cooling mode only.
6. Noise control mode:0-night silent mode ; 1-normal silent mode ; 2-super silent mode ; 3-no
silent.
7. Static pressure mode:0-Static pressure is 0 Mpa ; 1-Static pressure mode is low pressure ; 2-
Static pressure mode is medium pressure ; 3-high static pressure mode is high pressure.
Outdoor unit trouble shooting
Outdoor unit error code
Communication error between outdoor Only display on the faulty slave unit, all the
E0
units ODUs are in standby.
Display on the faulty unit, all the ODUs are
E1 Phase sequence error
in standby.
Communication error between indoor Only display on the master unit, all the
E2
units and the master unit ODUs are in standby.
E3 Reserved /
Outdoor ambient temperature sensor Display on the faulty unit, all the ODUs are
E4
(T4) error in standby.
Display on the faulty unit, all the ODUs are
E5 Power voltage error
in standby.
E6 Reserved /
18
Outdoor unit trouble shooting
Outdoor unit error code
Hc Reserved /
Display on the faulty unit, all the ODUs are in
PP protection appears three times in
F0 standby. Cannot be recovered until re-power
150 minutes
on.
Display on the faulty unit, all the ODUs are in
PL protection appears three times in
C7 standby. Cannot be recovered until re-power
100 minutes
on.
Y stands for corresponding slave unit, y=1, 2,
yHd Slave units malfunction
3.
Top temperature protection of Display on the faulty unit, all the ODUs are in
P0
inverter compressor standby.
Display on the faulty unit, all the ODUs are in
P1 High pressure protection 20
standby.
Outdoor unit trouble shooting
Outdoor unit error code
xL0 Inverter module error Display after P6 displaying for one minute
21
Outdoor unit trouble shooting
Outdoor unit error code
xL1 DC generatrix low voltage error Display after P6 displaying for one minute
xL2 DC generatrix high voltage error Display after P6 displaying for one minute
xL3 Reserved /
xL5 Zero speed protection Display after P6 displaying for one minute
xL6 Reserved /
xL7 Phase sequence error Display after P6 displaying for one minute
23
Outdoor unit trouble shooting Outdoor unit malfunction analysis
Note:
If the wiring connection of each outdoor unit is according to A, B, C phase sequence, when the quantity of
outdoor units is large, the current difference between C phase and A, B phase will be very large for the power
supply load of each outdoor unit is on C phase, it is very easy to lead to air switch break and wiring terminal
burnout. So when the quantity of outdoor units is large, the phase sequence should be staggered, then the
current can be distributed to the three phases equally.
24
Outdoor unit trouble shooting Outdoor unit malfunction analysis
No Yes
Communication wires are not connected in series Connect the communication wires in series
No
The communication wires are interfered by high voltage Yes Ensure the communication wires and high
power (voltage over 220V is high voltage power) voltage wires do not twining
No
Communication wires are close to electromagnetic Yes Remove the interference source, or use
interference source. Such as transformer, strong fluorescent device to filter out the interference
lamp, etc.
No
Yes Adjust the wire length to less than
The length of communication wire is over 1200m(3937ft) 1200m(3937ft) or strengthen the signal
No
Outdoor main PCB is damaged Replace the outdoor main PCB
25
Outdoor unit trouble shooting Outdoor unit malfunction analysis
Yes
Temperature sensor port on main PCB are loose Fasten the temperature sensor port
No
No
26
Outdoor unit trouble shooting Outdoor unit malfunction analysis
27
Outdoor unit trouble shooting Outdoor unit malfunction analysis
The ODU's address is more than 3 or be set The addresses should be set less than 3
repeatedly and differently
No
No
28
Outdoor unit trouble shooting Outdoor unit malfunction analysis
Note: All the outdoor units should be unified power supply. If the outdoor units are not unified
power supply, once some outdoor unit is power off, other outdoor units are still running, it may
cause system unbalance and damage devices.
30
Outdoor unit trouble shooting Outdoor unit malfunction analysis
No
Yes
Transformer of IDU is disabled Replace the
① transformer
No
IDU are not unified power Yes Insure all the IDU be
PQE
supply* unified power supply
terminals
No
485 communication IC is
disabled② 3. Indoor units should be unified power supply, which
can prevent compressor from liquid hammer caused
No Replace the IDU PCB by dropped indoor units with EXV unclosed
IDU PCB is disabled
31
Outdoor unit trouble shooting Outdoor unit malfunction analysis
Ye
High pressure sensor connection
s Fasten the connection
port on main control board is
loose port
No
Ye
High pressure sensor is short circuit or disabled s Replace the sensor
①
No
System is lack of refrigerant②. Ye
(Refrigerant recharging is not according to the s Add refrigerant or check
requirement, or there has refrigerant leakage) up the leakage of the
system
No
Ye
The low pressure side is blocked③ for squashed s Make sure all valves are open,
pipe, closed EXV, closed stop valve, dirty filter, etc. clean the filter, if the filter is
blocked by ice, the system
No should be clean
32
Outdoor unit trouble shooting Outdoor unit malfunction analysis
H8 Note:
1. How to check whether the high pressure sensor is short circuit or disabled①
Measure the resistance among the three terminals of the pressure sensor, if the resistance value is megohm or
Top temperature and discharge temperature of all compressors are higher than normal value, discharge pressure and
suction pressure are both lower than normal value, current is lower than normal value, suction pipe may be frosting.
The discharge temperature is higher than normal value*, low pressure is lower than normal value*, current is lower
33
Outdoor unit trouble shooting Outdoor unit malfunction analysis
P0:Top temperature protection of inverter compressor
P4: Discharge temperature protection
H6:P4 protection appears three times in 100 minutes
Ye
Discharge temp. sensor is short circuit or disabled①. s Replace the sensor
No
System is lack of refrigerant②. Yes
(Refrigerant recharging is not according to the Add refrigerant or check
requirement, or there has refrigerant leakage) up the leakage of the
system
No
The low pressure side is blocked③ for squashed pipe, Yes Make sure all valves are open, clean the filter, if the
closed EXV, closed stop valve, dirty filter, etc. filter is blocked by ice, the system should be clean
No
Yes Make sure the ratio of connectable IDU is
The indoor load is too large④
less than 130% or add ODU
No
Yes
System contains air or nitrogen⑤ Discharge the entire refrigerant. Then vacuum the system
and refill the refrigerant. Add oil to the system if it leaks.
No
Outdoor main PCB is damaged
34
Outdoor unit trouble shooting Outdoor unit malfunction analysis
P0/P4/H6 Note:
1. How to check whether the discharge temperature sensor is short circuit or disabled①:
Using a multi meter to measure resistance, if the resistance is too small, the sensor is short circuit, if the resistance in certain
temperature is not consistent with attached table 2, the sensor is disabled
2. The phenomenon of lack of refrigerant②:
Top temperature and discharge temperature of all compressors are higher than normal value, discharge pressure and suction
pressure are both lower than normal value, current is lower than normal value, suction pipe may be frosting. All the
phenomenon will disappear after recharging refrigerant.
3. The phenomenon of the low pressure side is blocked③:
The discharge temperature is higher than normal value*, low pressure is lower than normal value*, current is lower than
normal value* and suction pipe may be frosting.
4. The phenomenon of the indoor load is too large④:
The suction temperature and discharge temperature are both higher than normal value.
5. The phenomenon of the system contains air or nitrogen⑤:
The high pressure is higher than normal value, current is larger than normal value, discharge temperature is higher than
normal value, compressor makes noise, pressure meter do not display steady.
*The normal system running parameters please refer to attached table 3
35
Outdoor unit trouble shooting Outdoor unit malfunction analysis
No
Yes
The high pressure side of the system is blocked① for Make sure all valves are open, check
squashed pipe, blocked valve or closed stop valve the system, and remove the obstacle
No
Yes Discharge part of the refrigerant. Add
Refrigerant is excess② some oil if it leaks during the discharge
No
Yes Discharge the entire refrigerant. Then
System contains air or nitrogen③ vacuum the system and refill the
refrigerant. Add oil to the system if it leaks.
No
36
Outdoor unit trouble shooting Outdoor unit malfunction analysis
P1 Note:
1. The phenomenon of The high pressure side of the system is blocked①:
The high pressure is higher than normal value, the low pressure is lower than normal value, and the discharge
temperature is higher than normal value.
2. The phenomenon of the refrigerant is excess②:
The high pressure is higher than normal value, the low pressure is higher than normal value, and the discharge
temperature is lower than normal value.
3. The phenomenon of the system contains air or nitrogen③:
The high pressure is higher than normal value, current is larger than normal value, discharge temperature is higher than
normal value, compressor makes noise, pressure meter do not display steady.
*The normal system running parameters please refer to attached table 3.
*If the system install three-phase protector, and the three-phase protector connect with high pressure switch in series
connection, the system will display P1 protection when fist power on, and P1 protection will disappear after system is
steady.
*If the system install three-phase protector, and the three-phase protector connect with low pressure switch in series
connection, the system will display P2 protection when fist power on, and P2 protection will disappear after system is
steady.
37
Outdoor unit trouble shooting Outdoor unit malfunction analysis
N
o
The low pressure side is blocked② Yes Make sure all valves are open, clean
for squashed pipe, closed EXV, the filter, if the filter is blocked by
closed stop valve, dirty filter, etc. ice, the system should be clean
No
No
38
Outdoor unit trouble shooting Outdoor unit malfunction analysis
P2/H5 Note:
Top temperature and discharge temperature of all compressors are higher than normal value, discharge pressure and suction
pressure are both lower than normal value, current is lower than normal value, suction pipe may be frosting. All the
The discharge temperature is higher than normal value*, low pressure is lower than normal value*, current is lower than normal
*If the system install three-phase protector, and the three-phase protector connect with high pressure switch in series
connection, the system will display P1 protection when fist power on, and P1 protection will disappear after system is steady.
*If the system install three-phase protector, and the three-phase protector connect with low pressure switch in series
connection, the system will display P2 protection when fist power on, and P2 protection will disappear after system is steady
39
Outdoor unit trouble shooting Outdoor unit malfunction analysis
No
The high pressure side of the system is blocked② Yes Make sure all valves are open,
for squashed pipe, blocked valve or closed stop check the system, and remove the
valve obstacle
No
Ye Discharge part of the refrigerant. Add some oil if it
Refrigerant is excess③ s leaks during the discharge
No
Yes Discharge the entire refrigerant. Then vacuum the system
System contains air or
nitrogen④ and refill the refrigerant. Add oil to the system if it leaks.
No
Yes
High voltage short circuit or Make sure the high voltage circuit is normal, or
compressor error⑤ replace the compressor
No Yes
Outdoor main PCB is damaged Replace the outdoor main PCB
40
Outdoor unit trouble shooting Outdoor unit malfunction analysis
P3 Note:
1. The phenomenon of the indoor load is too large①:
The suction temperature and discharge temperature are both higher than normal value.
2. The phenomenon of the high pressure side of the system is blocked②:
The high pressure is higher than normal value, the low pressure is lower than normal value, and the discharge temperature
is higher than normal value.
3. The phenomenon of the refrigerant is excess③:
The high pressure is higher than normal value, the low pressure is higher than normal value, and the discharge
temperature is lower than normal value.
4. The phenomenon of the system contains air or nitrogen④:
The high pressure is higher than normal value, current is larger than normal value, discharge temperature is higher than
normal value, compressor makes noise, pressure meter do not display steady.
5. How to check whether compressor is error⑤:
Measure the resistance between two terminals among the three terminals of compressor. The resistance between two
terminals is 0.9-5Ω, the resistance between each terminal and ground is infinity, if the resistance is out of the normal range,
the compressor is error.The protection current of different compressors are as followed: E405DHD-36D2YG, 12A;
E405DHD-42D2YG, 15A; E655DHD-65D2YG, 21A; E705DHD-72D2YG, 23A.
41
Outdoor unit trouble shooting Outdoor unit malfunction analysis
Yes
T3/T5 port on main control board is loose Fasten the T3/T5 port
No Yes
T3/T5 sensor is short circuit or disabled① Replace the sensor
No Yes
Make sure the ratio of connectable
The indoor load is too large② IDU is less than 130% or add ODU
No
The heat exchange of condenser is not good. It may be Ye
caused by dirty heat exchanger, abnormal ODU fan s Check the system and
running, ODU are too near to each other, etc. fixed up the error
No
The high pressure side of the system Yes
Make sure all valves are
is blocked③ for squashed pipe, open, check the system,
blocked valve or closed stop valve and remove the obstacle
No Yes
Discharge the entire refrigerant. Then
System contains air or nitrogen④ vacuum the system and refill the refrigerant.
Add oil to the system if it leaks.
No
P5 Note:
Using a multi meter to measure resistance, if the resistance is too small, the sensor is short circuit, if the resistance in
certain temperature is not consistent with attached table 1, the sensor is disabled
The suction temperature and discharge temperature are both higher than normal value.
The high pressure is higher than normal value, the low pressure is lower than normal value, and the discharge
The high pressure is higher than normal value, current is larger than normal value, discharge temperature is higher
than normal value, compressor makes noise, pressure meter do not display steady.
43
Outdoor unit trouble shooting Outdoor unit malfunction analysis
44
Outdoor unit trouble shooting Outdoor unit malfunction analysis
1) L0 troubleshooting
Measure the resistance between each two of U, V, W terminals of the compressor, all the resistance should be the same
Measure the resistance between each of U, V, W terminals of the compressor to ground (Fig. C), all the resistance should
trend to infinity (Fig. D), otherwise the compressor has been malfunction, needs to be replaced.
Fig. A Fig.B
Fig.C Fig.D 45
Outdoor unit trouble shooting Outdoor unit malfunction analysis
N
P
3 4 5
2 1
46
Outdoor unit trouble shooting Outdoor unit malfunction analysis
47
Outdoor unit trouble shooting Outdoor unit malfunction analysis
2) L1/L4 troubleshooting
Step 1: Check the DC voltage between 1 and 2 terminal, the normal value should be 510V~580V, if the voltage is
lower than 510V, go to step 2.
Step 2: Check whether the wires of rectifier circuit are loose or not. If wires are loosen, fasten the wires. If wires are
OK, replace the main PCB.
1 2 Filter board
Step 1 Step 1
Step 2
48
Outdoor unit trouble shooting Outdoor unit malfunction analysis
3) L2 troubleshooting
Step 1: Check the DC voltage between 1 and 2 terminal, the normal value should be 510V~580V, if the voltage is higher
than 580V, go to step 2.
Step 2: Check the voltage between the two electrolytic capacitors, the normal value should be 510V~580V.
If the value is not in the range, that means the power supply for electrolytic capacitors has problem, you should check
the power supply, whether the voltage is too high and whether the voltage is stable.
If the voltage value is normal, then the main PCB has malfunction, it needs to be replaced.
1 2
4) L8/L9 troubleshooting
Step 1: Compressor check
Measure the resistance between each two of U, V, W terminals of the compressor, all the resistance should be the
same and equal to 0.9~5 Ohms. (Fig. A and Fig. B)
Measure the resistance between each of U, V, W terminals of the compressor to ground (Fig. C), all the resistance
should trend to infinity (Fig. D), otherwise the compressor has been malfunction, needs to be replaced.
If the resistance value are normal, then go to step 2.
50
Outdoor unit trouble shooting Outdoor unit malfunction analysis
Step 2: Disconncet the power wiring from the compressor(named compressor A) of the faulted system(named system A).
If there is a system running normally nearby(named system B):
Extend the power line of the inverter compressor of system B, connect compressor A to the control box of system B,
make sure that the U, V, W terminals are connected in right order, then start system B.
If compressor A can start normally, that means compressor is OK, the control box of system A is malfunction, then raplace
the main PCB of system A with correct wire connection.
If there is no normal system nearby:
Replace the main PCB of system A with correct connection, if compressor A can start normally, it means the main PCB
which is replaced is damaged. If compressor A still can’t start normally, replace the compressor.
52
Outdoor unit trouble shooting Outdoor unit malfunction analysis
53
Outdoor unit trouble shooting Outdoor unit malfunction analysis
4. The type of the oil is FVC-68D, make sure the type of the oil is right because different compressor need different
type of oil, if the type is wrong there will be various kinds of problems.
56
Outdoor unit trouble shooting Outdoor unit malfunction analysis
Yes
Some power wires or signal Well connect the power
wires of fan module are loose wires and signal wires
2
No
Yes Clear away the block or
The fan motor is blocked or 6
replace the fan motor 1 Program input port
disabled
No 2 Power supply indicator lamp
3 Fan motor U, V, W output port
Yes 4 Fault indicator lamp
Output voltage between P
Replace the power supply 5 PCB control signal input port
and N on fan module is
module 6 Signal feedback port
abnormal*
No
The normal value of output voltage
Yes between P and N on fan module is
Fan module is damaged Replace the fan module DC 310V
57
Outdoor unit trouble shooting Outdoor unit malfunction analysis
No
Yes Tighten the screw, make
The screw between inverter module
sure the inverter module is
and radiating fin is loose
closed to the radiating fin
No Yes
Replace the outdoor
Outdoor main PCB is damaged
main PCB
58
Outdoor unit trouble shooting Outdoor unit malfunction analysis
Compressor top temperature sensor is not installed Yes Install the sensor correctly, or fasten the
correctly or sensor cable is loosen or disabled① cable, or replace the sensor
No
Yes
Poor heat insulation of compressor top temperature Do well heat insulation for compressor top
sensor result in test temp. lower than actual temp. senor
No Yes
Discharge part of the refrigerant. Add some
Refrigerant is excess② oil if it leaks during the discharge
No Yes
System discharge pressure is too high Refer to P1 troubleshooting
No
Outdoor main PCB is damaged Replace the outdoor main PCB
Note:
1. How to check whether the temperature sensor is short circuit or disabled①:
Using a multi-meter to measure resistance, if the resistance is too small, the sensor is short circuit, if the resistance
in certain temperature is not consistent with attached table 2, the sensor is disabled.
2. The phenomenon of the refrigerant is excess②:
The high pressure is higher than normal value, the low pressure is higher than normal value, and the discharge
temperature is lower than normal value.
59
02 Indoor unit trouble shooting
60
Indoor unit trouble shooting
Indoor unit status display
61
Indoor unit trouble shooting
Mode conflict :
For the Inverter Smart system( 2 Pipe), cooling or
heating can be not realized by the same system
at the same time.
Heating mode has priority:
OFF No No No No
62
Indoor unit trouble shooting
Indoor unit status display
LED1 LED3 IR
Check procedure:
7t
1st 2nd 3rd 4th 5th 6th 8th 9th
h
Addres Address T1B(If no T1B display ‘- T2 Error
HP Ts T1 T2
s (Net) -’) B code
64
Indoor unit trouble shooting
Cod
Operation status LED lights
e
Time LED and run LED flash
FE Without address when first time power on
together
H0 M-Home non-matching 4 LED flash together
Communication malfunction between indoor and
E1 Timer LED flashes
outdoor unit
Yes No
Auto addressing: dial SW6 as shown, turn off V4+ IDU: Auto addressing or Manual
the indoor and outdoor ,then turn on again. wait addressing
for 6-12 min , then check again Non V4 + IDU : Manual addressing
66
Indoor unit trouble shooting
Indoor unit malfunction analysis
All the indoor units are powered on? The communication wire connection is
defective(The IDU quantity decreases or Erro Revise the
isn’t steady ) r mistake
Communication wire :Hand in hand connection?
OK
Too closed to the strong power?
Too many lamps?Power transforms?The wire is too Check if there’s any interference
long?
OK
Main board communication chip :13089 damaged? PCB
Error
Wet? Check IU chip or PCB Replace IU chip or PCB
67
Indoor unit trouble shooting
Indoor unit malfunction analysis
OK
Sensor is open circuit?
Check the sensor is good or not? Err
or Replace the bad sensor
Sensor is short circuit
OK
Error
Component damaged? Replace IU chip or PCB
Check IU chip or PCB
Wet?
68
Indoor unit trouble shooting
Indoor unit malfunction analysis
OK
Error
Check the float switch is good or not? Replace the bad switch
OK
Error
Check IU chip or PCB Replace IU chip or PCB
69
Indoor unit trouble shooting
Indoor unit malfunction analysis
Error
Check the pin of the EEPROM EEPROM installation Well install the EEPROM.
OK
Error
EEPROM is broken Replace the EEPROM
OK
Component damaged?
Error
Check PCB Replace the PCB
PCB Wet?
70
Indoor unit trouble shooting
Indoor unit malfunction analysis
71
Indoor unit trouble shooting
Indoor unit malfunction analysis
Erro
If TRANS IN (two port ) is 220 Check general power voltage of IDU r Check power supply line
V?
OK
72
03 System trouble analysis
Poor performance
73
System trouble analysis
Poor performance
wrong selection of refrigerant pipe, indoor EXV or branch joint, the
refrigerant distribution among the indoor units is quite imbalance;
Heat exchange of indoor or outdoor unit is not good. E.g.: dirty, bad
ventilation…..
1.Indoor (EXV) doesn’t work, are there noise and temp. difference?
2.Some indoor units have no power
74
System trouble analysis
How to set indoor unit address
Capacity code 0 1 2 3 4 5 6 7 8 9
Capacity (x
22 28 36 45 56 71 80 90 112 140
100W)
Horsepower (HP) 0.8 1.0 1.2 1.6 2.0 2.5 3.0 3.2 4.0 5.0
8 4 2 1
77
System trouble analysis
Compressor common failure analysis
78
System trouble analysis
The suction pipe Frost The suction pipe
Frost
Erro
Outdoor ambient temp. is low or Check ambient temp. and frost r Find the root cause
high? Frost volume is much or volume
little?
OK
Indoor EXV jammed?
Indoor fan doesn’t run?
Erro Clean the indoor unit;
Check low pressure r Fix the broken part
Filter or coil of indoor unit is too
dirty? OK
79
System trouble analysis
CCM02&CCM03 summary trouble shooting
Normal: Error
If display abnormal (black screen)
The voltage between F1 and Replace CCM02&CCM03
E (F2 and E) is about
2.1~2.8V(sometime 1.8V is normal)
OK
Error
Check Replace CCM02&CCM03
Abnormal 1: The voltage between F1 CCM02&CCM03
and E (F2 and E) is below normal communication port
voltage.
Abnormal 2: one terminal voltage(F1E
or F2E) higher than 4 V, another
terminal voltage is 0V
80
System trouble analysis
Attached table 1 (Discharge temperature sensor)
℃ kΩ ℃ kΩ ℃ kΩ ℃ kΩ
-20 542.7 20 68.66 60 13.59 100 3.702
-19 511.9 21 65.62 61 13.11 101 3.595
-18 483 22 62.73 62 12.65 102 3.492
-17 455.9 23 59.98 63 12.21 103 3.392
-16 430.5 24 57.37 64 11.79 104 3.296
-15 406.7 25 54.89 65 11.38 105 3.203
-14 384.3 26 52.53 66 10.99 106 3.113
-13 363.3 27 50.28 67 10.61 107 3.025
-12 343.6 28 48.14 68 10.25 108 2.941
-11 325.1 29 46.11 69 9.902 109 2.86
-10 307.7 30 44.17 70 9.569 110 2.781
-9 291.3 31 42.33 71 9.248 111 2.704
-8 275.9 32 40.57 72 8.94 112 2.63
-7 261.4 33 38.89 73 8.643 113 2.559
-6 247.8 34 37.3 74 8.358 114 2.489
-5 234.9 35 35.78 75 8.084 115 2.422
-4 222.8 36 34.32 76 7.82 116 2.357
-3 211.4 37 32.94 77 7.566 117 2.294
-2 200.7 38 31.62 78 7.321 118 2.233
-1 190.5 39 30.36 79 7.086 119 2.174
0 180.9 40 29.15 80 6.859 120 2.117
1 171.9 41 28 81 6.641 121 2.061
2 163.3 42 26.9 82 6.43 122 2.007
3 155.2 43 25.86 83 6.228 123 1.955
4 147.6 44 24.85 84 6.033 124 1.905
5 140.4 45 23.89 85 5.844 125 1.856
6 133.5 46 22.89 86 5.663 126 1.808
7 127.1 47 22.1 87 5.488 127 1.762
8 121 48 21.26 88 5.32 128 1.717
9 115.2 49 20.46 89 5.157 129 1.674
10 109.8 50 19.69 90 5 130 1.632
11 104.6 51 18.96 91 4.849
12 99.69 52 18.26 92 4.703
13 95.05 53 17.58 93 4.562
14 90.66 54 16.94 94 4.426
15 86.49 55 16.32 95 4.294
16 82.54 56 15.73 96 4.167
17 78.79 57 15.16 97 4.045
18 75.24 58 14.62 98 3.927
19 71.86 59 14.09 99 3.812
System trouble analysis
Attached table 2 (Piping and room temperature sensor)
℃ kΩ ℃ kΩ ℃ kΩ ℃ kΩ
-20 115.3 20 12.64 60 2.358 100 0.630
-19 108.1 21 12.06 61 2.272 101 0.611
-18 101.5 22 11.50 62 2.191 102 0.594
-17 96.3 23 10.97 63 2.112 103 0.577
-16 89.6 24 10.47 64 2.037 104 0.560
-15 84.2 25 10.00 65 1.965 105 0.544
-14 79.3 26 9.55 66 1.896 106 0.529
-13 74.5 27 9.12 67 1.830 107 0.514
-12 70.2 28 8.72 68 1.766 108 0.500
-11 66.1 29 8.34 69 1.705 109 0.486
-10 62.3 30 7.97 70 1.647 110 0.473
-9 58.7 31 7.62 71 1.591 111 0.460
-8 56.4 32 7.29 72 1.537 112 0.447
-7 52.2 33 6.98 73 1.485 113 0.435
-6 49.3 34 6.68 74 1.435 114 0.423
-5 46.6 35 6.40 75 1.387 115 0.412
-4 44.0 36 6.13 76 1.341 116 0.401
-3 41.6 37 5.87 77 1.291 117 0.390
-2 39.8 38 5.63 78 1.254 118 0.380
-1 37.2 39 5.40 79 1.213 119 0.370
0 35.2 40 5.18 80 1.174 120 0.360
1 33.3 41 4.96 81 1.136 121 0.350
2 31.6 42 4.76 82 1.100 122 0.341
3 29.9 43 4.57 83 1.064 123 0.332
4 28.3 44 4.39 84 1.031 124 0.324
5 26.9 45 4.21 85 0.998 125 0.316
6 25.5 46 4.05 86 0.967 126 0.308
7 24.2 47 3.89 87 0.937 127 0.300
8 22.6 48 3.73 88 0.908 128 0.292
9 21.8 49 3.59 89 0.880 129 0.285
10 20.7 50 3.45 90 0.852 130 0.278
11 19.7 51 3.32 91 0.826 131 0.271
12 18.7 52 3.19 92 0.801 132 0.264
13 17.8 53 3.07 93 0.777 133 0.258
14 16.9 54 2.96 94 0.754 134 0.251
15 16.1 55 2.84 95 0.731 135 0.245
16 15.3 56 2.74 96 0.709 136 0.239
17 14.6 57 2.64 97 0.688 137 0.233
18 13.9 58 2.54 98 0.668 138 0.228
19 13.3 59 2.45 99 0.649 139 0.222
System trouble analysis
Attached table 3 (Cooling mode)
R410A
OD35/-,ID27/19 OD43/-,ID32/23