Hydraulically Powered Machinery for Forging & Forming a

Full Range of Products from Ferrous & Non-Ferrous Materials

TrueForge Global Machinery Corp.

Exclusive Worldwide Represetative of 

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 Introduction HBE’s Design & Build Program
I established HBE PRESS in 1992 to serve our Forging and Press companies in South Korea and other parts
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Some of the companies across the world currently running production with HBE presses include Kobe
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Myung-ho Choi The Seah Besteel Press rated at 15,000 Upsetting tons is the largest in the world for bed size and the Open Die Forging Presses Open Die Forging Presses Open Die Forging Presses Open Die Forging Presses
ZLJVUKSHYNLZ[6WLU+PL7YLZZPU[OL^VYSK^P[OYLZWLJ[[V[VUUHNLYH[PUNZLLWHNL  1,500 to 18,000 tons [V[VUZ 2,000 to 18,000 tons 2,000 to 18,000 tons
President
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Hydraulic Push-Down Closed Die Push-Down Rail Bound Forging Mobile Forging Chargers
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and MonoFrame Presses Type Forging Presses Manipulators Lifting 5 to 25 tons
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Myung-ho Choi
President

Ring Blanking Ring Rolling Mills Aluminum Wheel High Pressure Gas
and Piercing Presses Up to 9,000 mm Ring diameter Production Lines Cylinder Production Lines
500 to 12,000 tons To Product Requirements 500 to 8,000 tons

Factory Shop -HJ[VY`6MÄJL Headquarters

CNC Flow Forming Machines Ferrous / Non-Ferrous Double Action Presses Isothermal to 20,000 tons
To Product Requirements Extrusion Presses 500 to 8,000 tons Hammers to 100,000 lbs
[V[VUZ Machine Components to spec

A One-Year Warranty from date of Start-up is Standard on All HBE Machines

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1 6MÄJL 2 Hydraulic System Shop 3 Assembly Shop 4 Fabrication Shop 5 Warehouse HUKTVYLHYLHSSZLYPV\ZS`JVUZPKLYLKPUVYKLY[VNP]L[OLJ\Z[VTLY[OLTHJOPULWYLJPZLS`[VYLX\PYLKZWLJPÄJH[PVUZ
2 3
A Solid Foundation to Build Upon Open Die Press Features
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tightening
FEM Analysis nut
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FEM Analysis allows detailed visualization of where structures bend or twist, and
indicates the distribution of stresses and displacements thus providing the designer
with advanced precise insight when deciding whether to increase or decrease the
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lined yet powerful not-too-heavy nor too-light press components optimal for the compressed
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3D Modeling
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System Functioning are shown as they relate to the practical application of
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neering and upper management the possibility of viewing the installation
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HBE has used these methods, which are applied during the design process, top die
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and lock

Main Press Cylinders

Main Cylinders must Resist Eccentric Loads
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View of
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Section with column
cutaways

Die Layout and Handling System for an HBE Open Die Push Down Press

Being Machined Ready for Shipment

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die
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bottom
die
cylinder shifting ‹
housing system

moving
spherical ‹ table
piston ram
base

compressed
piston
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View of Cylinders Section with cutaway SHYP[`VM—‡TH_‡ —TTTH_TT Under Eccentricity Load These Storing, moving & shifting systems are designed to help gain optimal performance from your press
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2 & 4 Column Push Down Type Open Die Forging Presses ;OLZL[HSSLY[VWWV^LYLK7\ZO+V^U7YLZZLZHYL^LSSZ\P[LK[VPUZ[HSSH-
tions where building heights are not restricted and where soil conditions
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press was installed under presses are generally lighter in weight than those of the same tonnage Pull
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column centers of 333” KLZPNUHUKVMMLYZPUNSLVY[YPWSL4HPU*`SPUKLYZ(S[OV\NONLULYHSZWLJZ
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The Main Bed weighs 750 [OLI\`LY^LYLX\LZ[[OLM\SSYHUNLVMWVZZPIPSP[PLZ[OLI\`LYPZL_WLJ[PUN
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The 2-piece crown weighs
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tions according to the products to be forged, plant conditions and con-
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Seah Besteel Production Hydraulic Power Systems for these presses however, Water Hydraulic
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Features / Parameters / Options aspects of Press operation with emphasis on precise tolerance capability ^OPSLTH_PTPaPUNZWLLKPUVYKLY[V`PLSKNYLH[LY
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Flexible Parameters:
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Available Options:
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25/30MN 2-Column Press installation
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2 & 4-Column Pull Down type Open Die Forging Presses
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small displacement in their center of gravity during forging operations and, therfore, are
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visibility of the forging area and gives the added advantage of lower lifting heights in
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chances of hydraulic oil coming into contact with hot forgings thus reducing the danger
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18,000 ton 4-Column Pull Down

with 250 ton Manipulator depiction 8,000 ton 2-Column Pull Down Press with
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5-Position Die Magazine and 4-Position Bottom Die Shifting System

100MN Two Column Pull Down Open Die Forging Press 100MN Four Column Pull Down Open Die Forging Press
8 9
Closed Die Hydraulic Forging Presses
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Our Closed Die Presses offer the following features:
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4,000 ton High Speed Preform and Closed Die Forging Press
10
Mono-Frame type Closed Die Forging Presses
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Since large castings and tie rods are not used, we can build these
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Mono-Frame designed presses offer
some additional important features:
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80,000 ton Closed Die Forging Press
4-Column Down-Acting type Hydraulic Presses
Available in capacities:
ranging from 500 to 10,000 tons, these presses are powered with
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loads or evenly distributed wider loads according to
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are considered standard with this press type, square
columns are available which provide increased
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11
Rail Bound Forging Manipulators and Mobile Chargers
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Forging Manipulators ranging in size from 20
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are built tough & rugged and are designed to
withstand the rigorous punishment a Forging
4HUPW\SH[VYPZZ\IQLJ[LK[V6\YOPNOK`UHTPJ
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JPHSPaLKQH^KLZPNUHUKYHUNLVMPUZLY[ZWYV]PKL
our manipulators with a variety of gripping op-
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stable tongs movement in all directions and a
smooth travel drive put our Manipulators in the
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The below depictions provide views of a 100 ton/250 MT HBE Forging Manipulator

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5 ton to 25 ton Mobile

Chargers w/Turning Capabilities

12 13
Ring Blanking & Piercing Presses
 ;OLWYPTHY`VWLYH[PVUZYLX\PYLK[VWYVK\JLZLHTSLZZYPUNZHYLISHURMVYNPUNHUKWPLYJPUNHUPUNV[PU[VH¸+VU\[¹ZOHWL/),9PUN)SHURPUNHUK
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Ample force capacities, elongated stroke lengths and precisely guided rams all work together to provide each Ring Producer with the perfectly
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HUKWPLYJPUNVWLYH[PVUZ;OL\ZLVMO`KYH\SPJW\TWZ^P[OHUHJJ\T\SH[VYZ`Z[LTLUHISLZHZ^PM[WPLYJPUNZWLLKVM\W[VTTZLJ
 ;OL/),9PUN7YLZZ:LYPLZPZI\PS[PUJHWHJP[PLZMYVT[V[VU4\S[P:[H[PVUZ`Z[LTZMVYKLLWVYZOHSSV^VWLYH[PVUZ,HJOPZKLZPNULK
ZWLJPÄJHSS`MVYL]LY`9PUN)SHURPUN 7PLYJPUNHWWSPJH[PVU
Ring Rolling Mills
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Ready for Pancaking Pancaked being centered 7PLYJPUN6WLYH[PVU

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HSSV^HISLMVYNPUNWYVWLY[PLZJHUILYVSSLKVUHU/),9PUN9VSSPUN4PSSTHU`VM^OPJOHYLHZMVSSV^Z!
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Our Ring Blanking & Piercing Presses offer the following features: *\Z[VTLYZHYLHISL[VHJOPL]LIL[[LYX\HSP[`HUKWYVK\J[P]P[`^P[OSV^LULYN`L_WLUKP[\YL\[PSPaPUNSLZZTH[LYPHSHUKWLY-
  ‹7PLYJPUN7\UJO*LU[LYPUN+L]PJLZ ‹6PS/`KYH\SPJZI`HU`O`KYH\SPJZTHU\MHJ[\YLY ZVUULS[O\ZWYVK\JPUN9PUNZH[HSV^LYJVZ[WLY\UP[HZHYLZ\S[VM\ZPUN/),9PUN9VSSPUN4PSSZMVY[OLPY9PUNWYVK\J[PVU
  ‹7PLYJPUN7\UJO:^PUN(YT+L]PJL ‹<WWLYHUKVY3V^LY,QLJ[VY
  ‹<WZL[[PUN+PL:^PUN(YT+L]PJL ‹7\UJO:O\[[SL:`Z[LTMVY4\S[PWSL-VYTPUN Ring blank rolling process to near net shape:
  ‹:SPKPUN)VSZ[LYZ‹-VYNLK*`SPUKLYZ ‹/`KYH\SPJ*SHTWPUNMLH[\YLPU;VVS(YLH
  ‹(KQ\Z[HISL.\PKLZ^P[O9LWSHJLHISL>LHY7SH[LZ ;OLHJ[\HS9PUNYVSSPUNWYVJLZZ
‹6PS/`KYH\SPJ7V^LY:`Z[LTTHU\MHJ[\YLYPZ Main Mandrel
  ‹+PL 7\UJOHKQ\Z[TLU[MLH[\YL  JOVVZLUI`J\Z[VTLY begins with the idler roll applying roll
  ‹4PUPTPaLK+LÅLJ[PVU ‹0UZ[HSSLK9VIV[ZWYV]PKL6W[PTPaLKWYVK\J[PVU pressure to the ring blank against
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(_PHS
;OL9PUNKPHPZPUJYLHZLKHZ[OL rolls
continuous pressure reduces the
wall thickness while simultaneous-
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Ring blank pancaking ;OLH_PHSYVSSZJVU[YVS[OLOLPNO[
and piercing process: VM[OLYPUNHZP[PZILPUNYVSSLK
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the desired Ring size is achieved
achieve structural integrity and
accomplished by both the Radial
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Throughout this process weight of
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achieve starting “donut” shape
required for the ring rolling
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placement on ring rolling mill for
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 15
Aluminum Wheel Production Lines Gas Cylinder Production Lines
HBE's Forged Aluminum wheel production lines manufacture Forged Aluminum Wheels for Automobiles, Trucks, Trailers, Buses /),KLZPNUZHUKI\PSKZ3PULZ[VWYVK\JL/PNO7YLZZ\YL.HZ*`SPUKLYZMYVT
HUK;HURZ(S\TPU\T-VYNLK>OLLSZWYV]PKL^LPNO[ZH]PUNZ^OPJOLX\H[LZ[VLULYN`ZH]PUNZ0UHKKP[PVU(S\TPU\TKVLZUV[OH]L :[LLSVY(S\TPU\T)PSSL[Z;OL/),THU\MHJ[\YPUNTL[OVK<WZL[Z7YLMVYTZ
[VILJVH[LKHUK^PSSWVSPZO[VHIYPNO[ZOLLU/),KLZPNUZHUKI\PSKZWYLZZLZ^OPJOHYLZWLJPÄJHSS`Z\P[LK[V7YLZZ-VYNPUN(S\TP- HUK+YH^Z[OLIPSSL[PU[VH*`SPUKLY
U\T>OLLSZ;OLZL/PNO,ULYN`WYLZZLZNLULYH[L[OLJVYYLJ[MVYJLZHWWSPJHISL[VMVYTPUN(S\TPU\T(SSV`ZPU[V\USPTP[LKKLZPNUZVM
^OLLSZMVYH^PKLYHUNLVM]LOPJSLZ Cylinder manufacturing is offered for the following three types:
 :[LLSNHZJ`SPUKLYZ
HBE offers single presses or complete production lines including all the support equipment thus giving the customer the option of
 :[LLSNHZJ`SPUKLYZ^P[OJHYIVUÄSHTLU[^PUKPUN
HKKPUNWYLZZLZ[VL_PZ[PUNVWLYH[PVUZVYLZ[HISPZOPUNJVTWSL[LUL^WYVK\J[PVUSPULZKLZPNULK[VWYVK\JL
 (S\TPU\TNHZJ`SPUKLYZ^P[OJHYIVUÄSHTLU[^PUKPUN
ZWLJPÄJX\HU[P[PLZ\[PSPaPUNVUL[^VVY[OYLLZOPM[VWLYH[PVUZ
HBEVMMLYZMV\YKPMMLYLU[[\YURL`(S\TPU\T>OLLSTHU\MHJ[\YPUNWYVJLZZLZHZMVSSV^Z! /),WYV]PKLZTHJOPULZHUKLUNPULLYPUNMVY[OLZL[OYLL[`WLZ
‹Forging of the Hub & Rim simultaneously (ZHUL_HTWSL[OLMVSSV^PUNJ`SPUKLYZPaLPZJHSJ\SH[LKVU[OLIHZPZVM\ZPUN
 :WLJPHS-VYNPUNVM:VM[(S\TPU\T4H[LYPHSWH[LU[LKPU2VYLH Auto with gas cylinder
HU/),[VU*`SPUKLY-VYTPUN7YLZZ
 -VYNPUNVMOLH[LK(S\TPU\TIPSSL[Z  4H_KPH!TT¹
‹-VYNPUNVM[OL/\I -SV^-VYTPUNVM[OL9PTZ  ;OPJRULZZ!7YLMVYTTT ¹
 :WLJPHS-VYNPUNVM/\IVUS`MYVT:VM[(S\TPU\T4H[LYPHS
  WH[LU[LKPU2VYLH (M[LYKYH^PUNVYÅV^MVYTPUN![OPJRULZZTT¹3LUN[O!4H_TT¹
 -VYNPUNVM/\IVUS`MYVT(S\TPU\TIPSSL[Z
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For these two processes, Rims are Flow Formed on
HBE Flow Forming Machines This manufacturing process is less costly and more suitable for producing High
Pressure Cylinders than the use of spinning techniques on both ends of the
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HBE’s production plant for large seamless cylinders currently produces
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D
Complete
Robot operated
Aluminum Wheel
Production Comple_

30dg Impact fatigue test forging simulation

D
D

D
2-Piece D
Wheel Rim
Produced on HBE
Flow Forming Machine
FEM Analysis

Al-Alloy 2014 Tank Road Wheels can be

Produced up to 26” diameter x up to 8” wide

)V[[VT+PL Forged Tank Wheel <WWLY+PL Auto, Bus Trailer and Truck Wheels )HURVM[VU*`SPUKLY+YH^PUN7YLZZLZ gas cylinders
 17
CNC Precision Flow Forming Machines Ferrous / Non Ferrous Extrusion Presses
Flow Forming, a Precision Metal Forming ProcessWYVK\JLZZPTWSL JVTWSL_KPTLUZPVUHSS`WYLJPZLYV\UKZLHTSLZZOVSSV^ HBE designs and builds both Horizontal & Vertical Extrusion Presses.
JVTWVULU[Z-SV^-VYTPUNHJVSKMVYTPUNWYVJLZZLUZ\YLZÄUHSWHY[JVU[YVSSLKJOHYHJ[LYPZ[PJZHYL[VKLZPNU^P[OUVKPZ[VY[PVU
-VY^HYK9L]LYZLVY:OLHY-VYTPUNJHUILHWWSPLKVU[OLZHTL-SV^-VYTPUNTHJOPUL(M\SSYHUNLVMTL[HSZJHUILMVYTLK\[PSPaPUN Designs offered include the following:
this process including aluminum, brass, brass & copper alloy, stainless steels, tantalum, columbium, titanium, inconel, nickel-cobalt- ‹+PYLJ[,_[Y\ZPVU
IHZLKZ\WLYHSSV`ZHUKV[OLYOLH[YLZPZ[HU[Z[LLSZHZ^LSSHZTHYHNPUNZ[LLSZ  ‹0UKPYLJ[,_[Y\ZPVU
 ‹*VTIPUH[PVU+PYLJ[ 0UKPYLJ[
 ‹:PUNSL(J[PVU
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 ‹-VYNLK:[LLS4HPU*`SPUKLYWSH[LU+PL7SH[LUHUK4V]PUN*YVZZOLHK
 ‹4V]PUN*VU[HPULYZ^AVULOLH[PUN AVUL*VVSPUN^(\[V;LTW*VU[YVSZ
 ‹7YL:[YLZZLK-VYNLK:[LLS*VS\TUZ^*HZPUNZ
 ‹*VTWSL[LHUK-\SS`(\[VTH[PJ,_[Y\ZPVU7YVK\J[PVU3PULZ
 ‹:[H[LVM[OL(Y[73**VTW\[LY*VU[YVS:`Z[LTZ 3,000 ton Copper & Brass Press
 ‹9LTV[L*VU[YVSSLK-LH[\YLZ
 ‹+PLZ[HJRSVJRPUNKL]PJLZVU]LY[PJHS OVYPaVU[HSH_PZPUZ\YLZJVUZPZ[LU[KPL
  MHJLWVZP[PVU
 ‹/PNO7YLZZ\YL9L_YV[O>LW\RVVY6PSNLHY/`KYH\SPJ:`Z[LTZ

Standard capacities from 2,000 to 40,000 tons

Our CNC Flow Forming Machines produce parts from Maraging Steels. Flow Forming Method  ‹:WLJPHSS`+LZPNULK7YLZZLZ^P[ONYLH[LY;VUUHNLYH[PUNZHYLH]HPSHISL[VILI\PS[VU
4HYHNPUNZ[LLSZHYLZ[LLSZPYVUHSSV`Z^OPJOHYLRUV^UMVYWVZZLZZPUNZ\WLYPVYZ[YLUN[O    YLX\LZ[PUJS\KPUN=LY[PJHS+LZPNUZ
[V\NOULZZ^P[OV\[SVZPUNTHSSLHIPSP[`;OLZLZ[LLSZHYLHZWLJPHSJSHZZVMSV^VYJHYIVUMYLL  ‹/),»ZWYHJ[PJHSL_WLYPLUJLPUKLZPNUPUNHUKI\PSKPUN/`KYH\SPJHSS`7V^LYLK7YLZZLZ
ultra-high-strength steels with additions of cobalt, molybdenum, titanium and aluminum which Reverse   ^P[O]LY`SHYNLJVTWVULU[ZHSVUN^P[OV\YL_WLYPLUJLPUKLZPNUPUNHUKI\PSKPUN
KLYP]L[OLPYZ[YLUN[OUV[MYVTJHYIVUI\[MYVTWYLJPWP[H[PVUVMPU[LYTL[HSSPJJVTWV\UKZ Flow Forming   V]LY[OPY[`,_[Y\ZPVU7YLZZ0UZ[HSSH[PVUZPZ`V\YHZZ\YHUJL[OH[W\YJOHZPUNHU/),
@PLSKZ[YLUN[OYHUNLZIL[^LLUHUK4WH;OPZOPNOZ[YLUN[OPZJVTIPULK^L_JLSSLU[   ,_[Y\ZPVU7YLZZ3PULPZHZV\UKZVSPKHUKWVZP[P]LKLJPZPVU Aluminum Line
[V\NOULZZWYVWLY[PLZ ^LSKHIPSP[`
The Flow Forming process begins by placing a blank or billet in an HBE Preforming Press to
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Forward
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Flow Forming
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HIPSP[`X\HSP[PLZ

,_[Y\ZPVU7YLZZ7YVJLZZ+LWPJ[PVU /V[)PSSL[ILPUN,_[Y\KLK 8,000 ton Aluminum Press

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HBE Horizontal Flow Forming Machines produce diameters from 20mm to 3,000mm and lengths from 200mm to 12,000mm in
^HSS[OPJRULZZLZMYVTTT[VTT
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Use of our Flow Forming Machines will yield the following cost effective results:
 ‹7YV]PKL[OLJHWHIPSP[`[VWYVK\JLJ`SPUKYPJHSJVUPJHSVYJVU[V\YLKZOHWLZ
 ‹.P]LLUNPULLYPUN[OL]LYZH[PSP[`VMWYVK\JPUNZLHTSLZZWYVÄSLZ^P[O]HY`PUN^HSS[OPJRULZZLZ
 ‹7YVK\JLL_[YLTLS`ÄULPU[LYPVYÄUPZOLZ
 ‹7YVK\JLULHYUL[ZOHWLWYVK\J[ZMYVTV\Y\UPX\LMVYTPUNWYVJLZZ
 ‹7YV]PKLPUJYLHZLKTLJOHUPJHSWYVWLY[PLZ^P[OYLZWLJ[[VOHYKULZZHUK`PLSK [LUZPSLZ[YLUN[OZ
/),:PUNSL(J[PVU,_[Y\ZPVU7YLZZ+LWPJ[PVU
18 19
Double Action Presses Isothermal Forging / Hammers / Components
HBE designs and builds Isothermal Forging Press HBE Closed Die Forging Hammers
packages in sizes ranging from 2,000 to 20,000 tons. /),*SVZLK+PL+V\ISL(J[PUN0TWYLZZPVU+PL)\SS-VYNL
Special design techniques are utilized in order to conform to -VYNPUN/HTTLYZHYLHPYVYZ[LHTVWLYH[LK
the strict guidelines required when forming parts utilizing inert Built in sizes ranging from 15,000 lb to 100,000 lb capacity,
gas or a vacuum to protect both the dies and the workpiece these massive Hammers are built to withstand the constant
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Range - 1,000 to 8,000 ton capacity special metals such as titanium and nickel alloys, aluminum WYVK\J[PVU
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KLZPNU;OL`HYL\ZLKMVYTHU\MHJ[\YPUN Features:
the dies to the same temperature ,ULYN`ZH]PUNHUKLU]PYVU
products that need to be held in place during HZ[OL^VYRWPLJL
the forming process such as forming opera-  TLU[HSWYV[LJ[PVU
tions where the blank would not form unless The result is no restriction of /PNOZWLLK OPNOLMÄJPLUJ`
P[^LYLJSHTWLKHUKOLSKI`[OLÄYZ[WYLZZ WSHZ[PJÅV^`PLSKPUNOPNOS` blowing increases production
action so the second or double action can JVTWSL_MVYNPUNZYLX\PYPUN  LMÄJPLUJ`
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precision forging and strong
;OL:X\HYLJVUÄN\YH[PVUVM[OLZLWYLZZLZ Advantages gained:
anti deviated loading
provides a compact, rigid, space saving ‹*SVZLYMVYNPUN[VSLYHUJLZ
(\[VS\IYPJH[PUNVMN\PKLYHPSZ
design condusive to plant space consider- ‹9LK\JLKTHJOPUPUNJVZ[Z
73*JVU[YVSPTTLKPH[LS`
H[PVU7YVK\J[ZZ\JOHZ+PZRZ[HURLUKZHUK as a result of functional
 Z[HY[PTTLKPH[LS`-VYNL
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:HML[`HUKLHZ`VWLYH[PUNI`
ILPUNMVYTLKVU[OLZLWYLZZLZ ‹9LK\JLKTH[LYPHSJVZ[Z
foot pedal or hand lever
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tooling costs
hydraulic oil
‹:SV^LYMVYNPUNZWLLKZ
‹/PNOS`JVTWSL_MVYNPUNZ

HBE supplies Large & Extremely Large Forgings, Castings, and Tooling
‹7SLHZLJVUZPKLY/),^OLUHSHYNLJVTWVULU[VY[VVSPUNYLX\PYLTLU[HYPZLZ^OL[OLYMVYHZWHYLVYMVYHYLWSHJLTLU[
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‹(SS*VTWVULU[ZHUK;VVSPUN^PSSILWYVK\JLKPUHUKZOPWWLKMYVT:V\[O2VYLH

Press Components: Hammer Components: Press Tooling:

‹*YV^UZ‹<WWLY*YVZZ:SPKLZ ‹)HZL ‹(U]PSZ
‹3V^LY*YVZZ:SPKLZ‹;HISLZ ‹:\IIHZL ‹9V\UK+PLZ
‹*VS\TUZ‹*`SPUKLYZ‹)HZLZ ‹9HT ‹-SH[+PLZ
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Complete Rebuild, Upgrade and Redesign Services

Blank Loaded Blank Clamped Blank Formed HYLVMMLYLK7SLHZLPUX\PYLHIV\[`V\Y:WLJPÄJ9LX\PYLTLU[Z
20 21
Hydraulic Drive Systems
(^LSS[OV\NO[V\[JHYLM\SS`KLZPNULKO`KYH\SPJZ`Z[LT^PSSWYVWLYS`WV^LYHWYLZZ[OYV\NO[OLM\SSYHUNLVMP[ZYH[LK-VYNPUN*HWHJP[`
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HTVUNV[OLYZHUKWVZZLZZ[OLRUV^SLKNLHUKL_WLYPLUJL[VN\PKLV\YJ\Z[VTLYZ[V^HYKZ[OL]LY`ILZ[WVZZPISL/`KYH\SPJZZVS\[PVU
MVYLHJOTHJOPULW\YJOHZLKHJJVYKPUN[V[OLJVTWSL[LYHUNLVMHWWSPJH[PVUZ[OLTHJOPUL^PSSIL\ZLKMVY
R>7\TW:`Z[LT View of Hydraulic Room Piping
Sinusoidal Drive System
:PU\ZVPKHSKYP]LZ`Z[LTZHYLVMMLYLKVUYLX\LZ[;OL`WYV]PKL/PNO:WLLK/PNO7YL-
cision, Shock-Free Forging by using the direction Characteristics of the reversible dis-
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Z`Z[LTZ\ZL]HS]LZ[VJVU[YVSWYLZZVWLYH[PVU:PU\ZVPKHSKYP]LZ\ZLW\TWKPYLJ[PVU
HUKYH[LVMKPZJOHYNL[VJVU[YVSWYLZZZWLLKHUKKPYLJ[PVU*VTWYLZZPVUKV^UZ[YVRL
HUKKLJVTWYLZZPVU\WZ[YVRLJOHUNLZHYLHJ[\HSS`THKLI`[OLW\TW
Servo Tanks - Oil Tanks
HBE separates main tank and the servo tank which preserves the cleanliness of
[OLVPSWYV[LJ[Z[OL]HS]LZMYVTWYLTH[\YLIYLHRKV^UHUKL_[LUKZSPMLZWHU;OPZ
ZPTWSLLUOHUJLTLU[HSZVZH]LZVUVPSÄS[LYYLWSHJLTLU[JVZ[Z
Boost Pump
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SPMLZWHUVMTHPUW\TWZWYV[LJ[PUN[OLTMYVTHUPUZ\MÄJPLU[Z\WWS`VMVPSK\YPUN
THPUW\TWZ[HY[\W)VVZ[W\TWZHSZVVMMLYWYV[LJ[PVUMYVTJH]P[H[PVU^OPJOJHU
VJJ\YK\L[VZ\KKLUKPZJOHYNLZ
Main Servo Control Manifold
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22
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High Pressure Flange Connection
HBE Press designs and manufactures a spe-
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IHYWYLZZ\YL\ZPUNPUZLY[YPUN[`WLWHJRPUN
0[PZZPTWSL[VYLWHPYL_[YLTLS`YLSPHISLHUK
LSPTPUH[LZSLHRPUNWYVISLTZ
Crown-Mounted Pre-Fill Valves
HBE offers the installation of Crown-
4V\U[LK7YL-PSS=HS]LZ;OPZNYLH[S`
reduces trapped oil during decompres-
sion which causes pressure shocks and
thereby provides the press user with
Smoother & faster press operation –
essentially, more strokes per minute
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Controls
Modern forging equipment requires a variety of control system
elements to turn the individual pieces of equipment such as a
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HBE can supply all of the required state of the art control system
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screens tailored for the forging cell and labeled in your plant’s
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SH`V\[ZHYLJ\Z[VTPaLK[VYLÅLJ[^OH[[OLVWLYH[VYZLLZ^OLU
SVVRPUNV\[H[[OLLX\PWTLU[(Z[PTLNVLZVUPMHKKP[PVUHS
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Maintenance diagnostic screens provide control system PLC
input & output diagnostics, Hydraulic schematics, hydraulic
trouble aids and automated calibration and preventative main-
[LUHUJL[LZ[Z
The console itself is custom designed and ergonomically com-
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L]LY`[OPUNPU[OLMVYNPUNJLSSMYVTVULZWV[-\YUHJLZMVYNPUN
LX\PWTLU[H\_PSPHYPLZTHUPW\SH[VYZHSSILJVTLVULOPNOS`
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HBE Forging Controls utilize Programmable Logic Con-
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IHJR^HYKL_[Y\KPUNJVNNPUNUVYTHSMVYNPUNOPNOZWLLK
planising, trimming and manual operations are controlled by
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valving to accomplish the required forging operation but it
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IL[^LLU[OLKPLZ[V]LY`WYLJPZL[VSLYHUJLZ,_JLSSLU[ZPaL
control leads to better near net-shape forging and smaller
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6UVWLUKPLWYLZZLZZPUNSLVYK\HSTHUPW\SH[VYZJHUILH\[V-
mated by the same PLC to provide additional modes of opera-
tion like a helical traverse mode where integrated movement
^P[O[OLWYLZZHUKTHUPW\SH[VYVWLYH[LPU[PNO[JVVYKPUH[PVU
Integrated forging systems can be further enhanced by adding
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Z[LWWLKHUKWVS`NVUHSZOHWLZH\[VTH[PJHSS`3HYNLWYLZZLZ
YLX\PYLSHYNLTV[VYZ/),JHUZ\WWS`TLKP\THUKSV^]VS[HNLTV[VYJVU[YVSJLU[LYZ[VJVU[YVSHSS[OLTV[VYZMVYHULU[PYLJLSS
HBE will work hand-in-hand with your engineers to accomplish all of your goals so that controlling your machines precisely the way
`V\YLX\PYLTLL[ZVYL_JLLKZ`V\YL_WLJ[H[PVUZ
23
HBE Installations HBE Installations

[VU*SVZLK+PL 1,700 ton Hydrostatic [VU*SVZLK+PL [VU*SVZLK+PL [VU6WLU+PL

[VU6WLU+PL [VU6WLU+PL [VU6WLU+PL [VU*SVZLK+PL [VU6WLU+PL

[VU6WLU+PL [VU6WLU+PL 3,000 ton Semi-Solid [VU6WLU+PL [VU6WLU+PL

[VU6WLU+PL [VU*SVZLK+PL [VU6WLU+PL [VU6WLU+PL [VU6WLU+PL

[VU*SVZLK+PL [VU6WLU+PL [VU*SVZLK+PL [VU*SVZLK+PL [VU6WLU+PL

[VU6WLU+PL [VU6WLU+PL [VU6WLU+PL [VU*SVZLK+PL [VU6WLU+PL

[VU6WLU+PL 80 ton RB Manpulator 120 ton RB Manpulator [VU6WLU+PL [VU6WLU+PL

:LYPV\Z9\NNLK/HYK>VYRPUN^LSS[OV\NO[V\[JYLH[P]LS`KLZPNULK/),-VYNPUN0UZ[HSSH[PVUZ^P[OTHU`ÄULWYHJ[P-
cal features any operator would fancy are available for you to purchase at reasonable prices with reasonable delivery [VU6WLU+PL [VU6WLU+PL [VU6WLU+PL [VU6WLU+PL [VU6WLU+PL
[PTLZ0M`V\HYLPU[OLTHYRL[MVYHUL^-VYNPUN7YLZZ4HUPW\SH[VY9PUN4PSSVYHU`VM[OLÄULSPULZ^LKLZPNUI\PSK
HUKPUZ[HSS`V\V^LP[[V`V\YZLSM[VZLL^OH[^LJHUVMMLY>L»SSKVV\Y]LY`ILZ[[VJVTWS`^P[O`V\YL_WLJ[H[PVUZ A One-Year Warranty from date of Start-up is Standard on All HBE Machines
 25
Available Auxiliary Options HBE Facilities & Services
HBE offers a variety of Options designed to enhance the use of our presses thus increasing production which simultaneously View of Assembly Shops
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All HBE Options can be placed into or out of automatic operation from the operators control console as well as to be pro-
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Top Rotating Die System

Machining Shop

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;VWVY)V[[VT+PL9V[H[PUN-LH[\YL6MMLYLKPU ¢VY¢JVUÄN\YH[PVU[OPZWYV]PKLZNYLH[LYÅL_PIPSP[`HUKZOVY[LUZZL[\W[PTL

Ingot Transfer Car

Ingot cars are used to transport Auto Die Changing Feature
ingots to the manipulator & have ;OPZ8\PJR*OHUNLMLH[\YL Hydraulics Systems Shop Inspection / Testing
YV[H[PUNPUNV[OVSKLYZ provides more press
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Components Staged for Shipment

Tool Area Shifting or Shuttle System

Used when multiple closed die forming
of the same part is required, this system
is linked to the control system for auto-
TH[PJVWLYH[PVU
Installation / Supervision / Commissioning / Training
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*VTTPZZPVUPUNHSVUN^P[O6WLYH[PVUHUK4HPU[LUHUJL;YHPUPUNPZHSZVVMMLYLK-\SSSH`V\[MV\UKH[PVULSLJ[YPJHSKYH^PUNZHUKO`KYH\SPJZKYH^-
PUNZHYLWYV]PKLKHSVUN^P[O6WLYH[PVUHUK0UZ[Y\J[PVU4HU\HSZMVYL]LY`/),4HJOPUL;^V`LHYZWHYLWHY[ZWHJRHNLZHYLVMMLYLKHZHUVW[PVU

Ingot Push-Up Turntable

Situated between the forging
press & manipulator, the Push-
Up turntable is used for turning
the ingot as well as for holding
the ingot while the manipulator
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 27
  
 
 


  

 

 
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