TruLight 3000-5000 Install

Installation Instructions
TruLight 5000/3000
Light system
Imprint
TRUMPF Medizin Systeme GmbH + Co. KG

Carl-Zeiss-Straße 7-9
D-07318 Saalfeld
Phone: +49 / 36 71 / 586 - 0
Fax: +49 / 36 71 / 586 - 41 105
Email: med@trumpf.com
www.hill-rom.com
www.trumpf-med.com
Notes for the Service Personnel
Please read through these Installation Instructions with great care

and comply with the safety notices and installation requirements.
Which devices are covered by these installation instructions

Device versions TruLight 5000 and TruLight 3000 lighting system:
• Design as a single, small operation light with a light head as a pedestal-, wall-
mounted- or ceiling version.
• Design as an operation light system with the combination of two to three small
operation lights as a ceiling version.
• Optional fittings such as light head with camera or laser, monitors or supply units.
Light head
For both device types - TruLight 5000 and TruLight 3000 - both large light heads (Ø 730
mm) and small light heads (Ø 640 mm) with different functions for light field size, illu-
mination level and color temperature are available. Please refer to the Technical Data
chapter for the respective versions.
Optional camera system

The operation of the optional camera system is described in the following Operating
Instructionss:
• TruVidia SD camera system and VidiaPort TFT pendant arm system,
• TruVidia HD camera system and VidiaPort TFT pendant arm system.
Optional supply units

The operation of the optional supply units is described in the following instruction
manual:
• TruPort 5000/7000
1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 3

How to contact us
Please do not hesitate to contact customer service

• if you have questions about the device and its installation,
• to reorder spare parts,
• in service or warranty cases.
Manufacturer and distributor

07318 Saalfeld
Germany
How to contact us
Benzstraße 26
82178 Puchheim
Germany
Sales Telephone: +49 / (0)89 / 8 09 07 - 0

Fax: +49 / (0)89 / 8 09 07 - 40 222
Customer Service Telephone: +49 (0) 180 / 2 25 41 35

Inquiries from Germany Phone calls subject to charges:
– 6 ct/call from German landline
– 42 ct/minute (max.) from mobile phones
Fax: +49 (0) 36 71 / 586 - 41 175
Customer Service Telephone: +49 / 36 71/ 5 86 - 0

Inquiries from abroad Fax: +49 / 36 71 / 586 - 41 175
Email service.med@de.trumpf.com
Visit us on the web www.trumpf-med.com

Notes on this documentation
Notes on copyright and property rights

Copyright All rights reserved. These installation instructions are protected by copyright law.
• Any other use than that regulated by law must be approved in writing by TRUMPF
Medizin Systeme GmbH + Co. KG, hereinafter referred to as Trumpf Medical.
• Trumpf Medical does not assume any liability for or in connection with the misuse
of this information in a prohibited manner by any person or company.
Modifications and translations

Modifications to the device Since our products are subject to continuous further development, we reserve the right
to modify the form, equipment and technology of our scope of delivery.
Changes to the installation instructions • The content of these installation instructions is subject to change without prior
notice.
• Please get updates about these instructions regularly, e.g. via the Trumpf Medical
Online Information System (OIS).
Translations • The German language version of these installation instructions is binding for trans-
lations into foreign languages.
Trademarks
TruLight 5000® , TruLight 3000® and TruPort® are registered trademarks of Trumpf
Medical.
• All other trademarks mentioned in the installation instructions are the sole and
exclusive property of the corresponding manufacturer.

Table of contents
1 Important Notes on Safe Installation........................................................................... 13

1.1 Information for identification of the device ...................................................................................... 13
1.2 Information for identification of the installation instructions ............................................................ 13
1.3 Delivery........................................................................................................................................... 13
1.3.1 Damage in transit..............................................................................................................................................13
1.4 Serial numbers for identifying the components .............................................................................. 14
1.5 Equipment required for installation ................................................................................................. 14
1.6 Location requirements .................................................................................................................... 14
1.7 Ambient conditions for operation and storage ................................................................................ 14
1.7.1 Ambient conditions for operation ......................................................................................................................14
1.7.2 Ambient conditions for storage .........................................................................................................................14
1.8 Intended purpose of the device ...................................................................................................... 15
1.8.1 Marking .............................................................................................................................................................15
1.8.2 Standards and Directives..................................................................................................................................15
1.8.3 Proper use ........................................................................................................................................................15
1.8.4 Special conditions .............................................................................................................................................16
1.8.5 Improper use.....................................................................................................................................................16
1.8.6 Contraindications ..............................................................................................................................................16
1.9 Combination with other medical devices ........................................................................................ 17
1.10 Warranty ......................................................................................................................................... 17
2 Requirements with Regard to the Installation Site....................................................... 18
2.1 Safe wall and ceiling anchoring ...................................................................................................... 18
2.2 Regulations for fastening elements for wall and ceiling anchorage................................................ 18
2.2.1 Wall anchoring ..................................................................................................................................................18
2.2.2 Ceiling anchorage .............................................................................................................................................19
2.3 Electrical installation at the building site ......................................................................................... 19
3 Safety information ...................................................................................................... 20
3.1 Structure of the safety information in these installation instructions ............................................... 20
3.1.1 Warnings of risk of injury...................................................................................................................................20
3.1.2 Warnings of damage to property.......................................................................................................................20
3.1.3 Identification of additional information...............................................................................................................20
3.2 Graphic symbols complementing the safety instructions................................................................ 21
3.3 Graphic symbols on the device ...................................................................................................... 21
3.4 Overview of the most important safety instructions ........................................................................ 22
4 Marking with serial numbers....................................................................................... 26
4.1 Use of serial numbers..................................................................................................................... 26
4.1.1 Position of serial numbers on the ceiling version Standard central column......................................................26
4.1.2 Position of serial numbers on the ceiling version SlimLine central column.......................................................27
4.1.3 Position of serial numbers on the wall-mounted version...................................................................................28
4.1.4 Position of serial numbers on the mobile pedestal version...............................................................................28
5 Installing the ceiling anchor plate ............................................................................... 29

5.1 Installation with heavy-duty anchors............................................................................................... 29
5.2 Installation with counter plates ....................................................................................................... 30
6 Installing the standard central column ........................................................................ 31
6.1 Attach the threaded bolts to the ceiling anchor plate...................................................................... 31
6.2 Attach optional spacer profiles to the ceiling anchor plate ............................................................. 31
6.3 Additional installation work for the power supply with control cabinet sections .............................. 32
6.4 Preparing to install the ceiling flange .............................................................................................. 32

Table of contents
6.5 Fitting the ceiling flange with electric components.......................................................................... 33

6.5.1 Light head version with / without camera..........................................................................................................33
6.5.2 Version with camera on a separate pendant arm .............................................................................................34
6.5.3 Version with TruPort on a separate pendant arm .............................................................................................35
6.6 Overview of the ceiling flange versions .......................................................................................... 36
6.7 Installing the ceiling flange ............................................................................................................. 37
6.7.1 Procedure for the installation ............................................................................................................................37
6.7.2 Attaching the ceiling flange ...............................................................................................................................37
6.8 Shortening and mounting the ceiling pipe ...................................................................................... 38
6.9 Installing the interface plate ............................................................................................................ 39
6.10 Installing the canopy retaining plate ............................................................................................... 40
7 Mounting the standard central column on the ceiling pipe ........................................... 41
7.1 Guide the 3-core cable for light heads without camera through the ceiling pipe ............................ 41
7.2 Guide the 7-core cable for light heads with camera through the ceiling pipe ................................. 42
7.3 Route cables for monitors / TFT flat screens through the ceiling pipe............................................ 42
7.4 Mounting the central column with plug connection ......................................................................... 43
7.5 Mounting the central column with flange connection ...................................................................... 43
8 Connecting the standard central column to the power supply...................................... 44
8.1 Connection versions of the light head without camera ................................................................... 44
8.1.1 Connection to the interface plate ......................................................................................................................44
8.1.2 Connection via control cabinet section(s) .........................................................................................................44
8.2 Connection versions of the light head with camera ........................................................................ 44
8.3 Connection versions of the camera on a separate pendant arm .................................................... 45
8.4 TruPort connection version............................................................................................................. 46
9 Installing the SlimLine central column ........................................................................ 48
9.1 Attach the threaded bolts to the ceiling anchor plate...................................................................... 49
9.2 Attach optional spacer profiles to the ceiling anchor plate ............................................................. 49
9.3 Preparing to install the ceiling pipe flange plate ............................................................................. 50
9.4 Shortening the 1-piece SlimLine ceiling pipe.................................................................................. 51
9.4.1 Installing the canopy retaining plate and canopy plate for the 1-piece SlimLine ..............................................52
9.5 Shortening the 2-piece SlimLine ceiling pipe.................................................................................. 53
9.5.1 Canopy retaining plate and canopy plate..........................................................................................................55
9.6 Installing the 1-piece SlimLine central column................................................................................ 56
9.6.1 Fitting the ceiling pipe flange plate with electrical components ........................................................................57
9.6.2 Connecting the power supply to the 1-piece SlimLine central column..............................................................57
9.6.3 Installing the extension arm on the 1-piece SlimLine central column ...............................................................58
9.7 Installing the 2-piece SlimLine central column................................................................................ 59
9.7.1 Fitting the ceiling pipe flange plate with electrical components ........................................................................60
9.7.2 Connecting the power supply to the 2-piece SlimLine central column..............................................................61
9.7.3 Connecting the extension arm to the 2-piece SlimLine central column ............................................................62
10 Specifying the spring arms ......................................................................................... 63

10.1 Fitting the spring arms .................................................................................................................... 63
10.2 Spring arm fittings........................................................................................................................... 63
10.2.1 Adjustments on the spring arms .......................................................................................................................63

Table of contents
11 Preparing the extension arm ...................................................................................... 64

11.1 Preparing the extension arm .......................................................................................................... 64
12 Mounting the AC 2000 spring arm / LCH .................................................................... 65
12.1 Dismantling the protective case from the spring arm pin................................................................ 65
12.2 Disassemble the circlip ................................................................................................................... 65
12.2.1 Consequences of an incorrectly disassembled and mounted circlip ................................................................65
12.2.2 Use circlip pliers with restricted spreading capability........................................................................................66
12.2.3 Removing the circlip..........................................................................................................................................66
12.3 Installing the circlip ......................................................................................................................... 67
12.4 Check that the circlip is seated securely ........................................................................................ 68
12.4.1 Acoustic test......................................................................................................................................................68
12.4.2 Visual inspection ...............................................................................................................................................68
12.4.3 Turning the circlip in its groove .........................................................................................................................68
12.5 Installing the spring arm for light heads without camera................................................................. 69
12.6 Installing the spring arm for light heads with camera...................................................................... 70
12.7 Installing the spring arm AC 2000 empty for VidiaPort / TruPort flat screen monitor installations.. 71
12.7.1 Disassembling the spring arm cover.................................................................................................................71
12.7.2 Disassembling the front joint cover ...................................................................................................................72
12.7.3 Disassembling the rear joint cover....................................................................................................................72
12.7.4 Disassembling cable clips.................................................................................................................................73
12.7.5 Guide the supply lines into the spring arm........................................................................................................73
12.7.6 Pull the supply lines through the spring arm .....................................................................................................74
12.7.7 Installing the front joint covers ..........................................................................................................................75
12.7.8 Installing the rear joint cover .............................................................................................................................76
12.7.9 Installing the spring arm cover ..........................................................................................................................76
13 Installing the AC 3000 spring arm .............................................................................. 78

13.1 Dismantling the protective case from the spring arm pin................................................................ 78
13.4.1 Acoustic test......................................................................................................................................................81
13.5 Installing the spring arm with 3-pole plug and socket ..................................................................... 82
13.7 Pull the cables through an empty spring arm ................................................................................. 84
13.7.1 Disassembling the rear joint cover....................................................................................................................84
13.7.2 Disassembling the spring arm cover.................................................................................................................85
13.7.3 Guide the supply lines into the spring arm........................................................................................................86
14 Installing the AC 5000 spring arm .............................................................................. 88

14.1 Disassemble the end cap from the spring arm pin ......................................................................... 88

Table of contents
14.4.1 Acoustic test......................................................................................................................................................91

14.7 Pull the cables through an empty spring arm ................................................................................. 94
15 Installing the extension arm cover .............................................................................. 97
16 Installing the wall bearing........................................................................................... 98
16.1 Wall bearing versions ..................................................................................................................... 98
16.1.1 Power supply versions in the wall version ........................................................................................................98
16.1.2 Power supply for the light head or the VidiaPort application.............................................................................98
16.2 Preparing for the installation ........................................................................................................... 99
16.3 Installing the wall bearing ............................................................................................................. 100
16.3.1 Installation with heavy-duty anchors ...............................................................................................................100
16.3.2 Installation with counter plates........................................................................................................................101
16.4 Route the supply lines through the wall bearing ........................................................................... 102
16.5 Installing optional stoppers ........................................................................................................... 102
16.6 Electrical connection of the wall bearing ...................................................................................... 103
16.6.1 Electrical connection with power cable and power plug..................................................................................103
16.6.2 Electrical connection as fixed connection .......................................................................................................104
17 Installing the extension arm on the wall bearing ....................................................... 105

17.1 Installing the extension arm with power cable .............................................................................. 105
17.2 Installing the extension arm with 3-pole plug and socket / internal supply lines........................... 106
18 Installing the spring arm on the wall-mounted version............................................... 107
18.1 Installing the spring arm for light heads without camera............................................................... 107
18.2 Installing the spring arm for VidiaPort flat screen monitor installations ........................................ 107
19 Installing the pedestal .............................................................................................. 108
20 Installing the spring arm on the mobile pedestal version ........................................... 109
21 Installing the comfort handle on the TruLight 3000 light head ................................... 110
21.1 Installing the comfort handle on the TruLight 3000 light head without camera............................. 110
21.2 Installing the comfort handle on the TruLight 3000 light head with camera.................................. 110
22 Installing the light head ............................................................................................ 111
22.1 Installing the light head without camera on the AC 2000 spring arm............................................ 111
22.2 Installing the light head without camera on the spring arm AC 2000 NRH................................... 112
22.3 Installing the light head with camera on the AC 2000 spring arm................................................. 113
22.4 Installing the light head with camera on the AC 2000 NRH spring arm........................................ 114
23 Installing the handle on the light head ...................................................................... 116
23.1 Installing the one-time handle adapter ......................................................................................... 116
23.2 Installing the comfort handle ALC / ALC+..................................................................................... 117
24 Installing the camera on a separate pendant arm ..................................................... 118
25 Adding/removing the compensation weight ............................................................... 119
25.1 Adding a compensation weight..................................................................................................... 119
25.2 Removing a compensation weight................................................................................................ 120

Table of contents
26 Installing the VidiaPort flat screen monitor connections ............................................ 121

26.1 Typical model-related features ..................................................................................................... 121
26.1.1 Standard central column .................................................................................................................................121
26.1.2 SlimLine central column..................................................................................................................................121
26.2 VidiaPort versions......................................................................................................................... 122
26.3 Route the supply lines through the VESA 100 adapter ................................................................ 123
26.4 Installing the VidiaPort Vesa adapter, VidiaPort Single or Duo on the spring arm AC 2000/3000 124
26.5 Installing the VidiaPort Duo on the AC 5000 spring arm .............................................................. 126
26.6 Grounding the AC 5000 spring arm .............................................................................................. 127
26.7 Pulling in the cables...................................................................................................................... 128
26.8 Grounding the VidiaPort monitor bracket: .................................................................................... 128
26.9 Installing a rotating canopy ........................................................................................................... 129
26.9.1 Installing the lower halves of the rotating canopy ...........................................................................................129
26.9.2 Installing the split ring .....................................................................................................................................129
26.9.3 Installing the upper halves of the rotating canopy...........................................................................................130
26.10 Installing the cover of the ceiling pipe........................................................................................... 130
26.11 Installing the TruPort supply unit to the AC 5000 spring arm ....................................................... 131
27 Installing the wall operating panel ............................................................................ 134
27.1 Wall operating panel versions ...................................................................................................... 134
27.2 Selecting the connection cables ................................................................................................... 134
27.3 Installing the wall operating panel as flush-mounted version ....................................................... 135
27.3.1 Installing the flush-mounted socket.................................................................................................................135
27.3.2 Connecting the wall operating panel...............................................................................................................135
27.4 Installing the wall operating panel as surface-mounted version ................................................... 135
27.4.1 Installing the surface-mounted socket ............................................................................................................135
27.4.2 Connecting the wall operating panel...............................................................................................................136
28 Adjustment works .................................................................................................... 137

28.1 Swivel range on the spring arm type Adjust AC 2000 NRH.......................................................... 137
28.1.1 Disconnecting the lighting system...................................................................................................................137
28.1.2 Removing the covers ......................................................................................................................................137
28.1.3 Adjusting the swivel range ..............................................................................................................................137
28.1.4 Installing covers ..............................................................................................................................................137
28.2 Adjusting the swivel range on the spring arm types AC 2000, AC 3000 ...................................... 138
28.3 Swivel range on the spring arm type Adjusting the AC 5000........................................................ 139
28.3.1 Disconnecting the lighting system and supply unit .........................................................................................139
28.3.4 Installing the covers and cover clips ...............................................................................................................139
28.4 Adjusting the spring force on the spring arm, type AC 2000 NRH................................................ 140
28.5 Adjusting the spring force on the spring arm types AC 2000 and AC 3000.................................. 141
28.6 Adjusting the spring force on the spring arm type AC 5000 ......................................................... 142
28.7 Adjusting the spring force on the spring arm type AC 2000 NRH................................................. 143
28.7.3 Installing covers ..............................................................................................................................................144
28.8 Adjusting the braking force on the spring arm type AC 3000 ....................................................... 144
28.9 Adjusting the braking force for the light head without camera ...................................................... 145

Table of contents
28.9.2 Disassembling components ............................................................................................................................145

28.9.3 Setting the braking force .................................................................................................................................145
28.9.4 Installing components .....................................................................................................................................146
28.10 Adjusting the braking force for the light heads with ALC+ and SLC ............................................. 147
28.11 Adjusting the braking force for the light head with camera ........................................................... 149
28.12 Adjusting the braking force at the VESA 100 adapter .................................................................. 150
28.13 Adjusting the braking force for the separate camera .................................................................... 150
28.14 Adjusting the braking force on the pendant arm of the ceiling and wall versions ......................... 151
29 Installing the canopy ................................................................................................ 152
29.1 Canopy for standard central column............................................................................................. 152
29.1.1 Installing the retaining bracket on the interface plate......................................................................................152
29.1.2 Installing the retaining bracket on the canopy retaining plate .........................................................................153
29.1.3 Fixing the canopy............................................................................................................................................154
29.2 Canopy on the SlimLine central column ....................................................................................... 155
29.2.1 Installing the retaining bracket on the canopy retaining plate .........................................................................155
29.2.2 Fixing the canopy............................................................................................................................................156
30 Functional Inspection and Instruction ....................................................................... 157

31 High-wear parts ....................................................................................................... 158
32 Technical Data......................................................................................................... 159
32.1 Information on light heads ............................................................................................................ 159
32.1.1 Equipment versions of the light types .............................................................................................................159
32.2 Device data................................................................................................................................... 160
32.3 Information on fastening elements ............................................................................................... 164
32.4 EMC information ........................................................................................................................... 164
33 Annex ...................................................................................................................... 167
33.1 Circuit diagram of interface section (maximum placement).......................................................... 167
33.1.1 Circuit diagram #1552382...............................................................................................................................167
33.1.2 Circuit diagram #1552384...............................................................................................................................168
33.1.3 Circuit diagram #1552450...............................................................................................................................169
33.1.4 Circuit diagram #1552503...............................................................................................................................170
33.1.5 Circuit diagram #1552549...............................................................................................................................171
33.2 Circuit diagram – Control cabinet sections ................................................................................... 172
33.2.1 Circuit diagram #1552799...............................................................................................................................172
33.2.2 Circuit diagram #1552798...............................................................................................................................173
33.2.3 Circuit diagram #1552590...............................................................................................................................174
33.2.4 Circuit diagram #1552795...............................................................................................................................175
33.2.5 Circuit diagram #1552830...............................................................................................................................176
33.3 Circuit diagram - Supply via the control cabinet section (Maximum placement) .......................... 177
33.3.1 Circuit diagram #1557049...............................................................................................................................177
33.4 Circuit diagram – Camera on a separate pendant arm................................................................. 178
33.4.1 Circuit diagram #1494534...............................................................................................................................178
33.4.2 Circuit diagram #1496579...............................................................................................................................179

Table of contents
33.5 Circuit diagram – System with camera ......................................................................................... 180

33.5.1 Circuit diagram #1553130...............................................................................................................................180
33.5.2 Circuit diagram #1553131...............................................................................................................................181
33.6 Circuit diagram – VidiaPort ........................................................................................................... 182
33.6.1 Circuit diagram #1576564...............................................................................................................................182
33.6.2 Circuit diagram #1576563...............................................................................................................................183
33.7 Circuit diagram – Wall operating panel ......................................................................................... 184
33.7.1 Circuit diagram #1552218...............................................................................................................................184
33.7.2 Circuit diagram #62982...................................................................................................................................185
33.8 Circuit diagram – Air handling ceiling............................................................................................ 186
33.8.1 Circuit diagram #1565211...............................................................................................................................186
33.9 Circuit diagram of mobile rack ...................................................................................................... 187
33.10 Circuit diagram (schematic) of the TruPort supply unit................................................................. 188
33.11 Drilling templates .......................................................................................................................... 189
33.11.1 Wall bearing ....................................................................................................................................................189
33.11.2 Standard ceiling pipe ......................................................................................................................................190
33.11.3 Slimline Single ceiling pipe (supplied).............................................................................................................191
33.11.4 Slimline Duo ceiling pipe.................................................................................................................................191

1 Important Notes on Safe Installation
1.1 Information for identification of the device
These installation instructions are intended solely for devices with the
model plate bearing the following information:
Device identification – Device designation: Light system
– Type designation: TruLight 3000
– Device with serial number: 100789741
– Type designation: TruLight 5000
– Device with serial number: 100789740
– Type designation: VidiaPort 3000
– Type designation: VidiaPort 5000
1.2 Information for identification of the installation instructions
Make sure you have the latest version To ensure that you always have the latest version of these Installation Instructions, all
pages bear a 7-digit identity number with a 4-digit version number and country code:
Identification of these Installation – Edition: 1528406_09_01_EN
Instructions – Version: 01/05/2015
• This identification is binding for the validity of the Installation Instructions and must
not be removed, regardless of the type of publication (printed form, electronic form
or excerpts).
1.3 Delivery
Prior to installation, inspect the consignment for damage that may have occurred
intransit. Unpack all components to check the shipment. The components can be
identified by the order number on the shipping note and the dimension sheet specific to
the order. Make sure that the shipping note is always kept together with the main
components (light head or pendant system).
1.3.1 Damage in transit

Damage claims Damage claims can only be considered if Trumpf Medical is notified immediately. In
case of damage in transit or shortages, a damage report, including the following
information, must be forwarded to Trumpf Medical:
Accompanying documents, • Damage report providing information on the damage and faults using: Service
Advice Form (F60.M028)
• Main serial number of the lighting system or serial numbers of the damaged
components,
• Order number (as specified on the shipping note or order-specific dimension
sheet)
• Name and address of the customer,
• Consignee.
Address for returns To return an item, use the original packaging if possible.
Returns must be sent to the following address:
07318 Saalfeld
Germany

1.4 Serial numbers for identifying the components
The components of the lighting system are identified by serial numbers:

• The serial numbers define the components of a specific lighting system toprevent
any risk of confusion.
• The components of a Light system must be installed according to the serial
numbers at the associated installation site.
• An overview of the identification of a Light system with serial numbers is given in
Chapter 4, page 26.
1.5 Equipment required for installation
• Vermette 512 lifting device or forklift with a permissible load of at least 250 kg.
• The lift must be equivalent at least to the dimension of the intermediate ceiling
height.
• Standard drilling equipment or
• HILTI DD-EC 1 tap hole drill.
– with the corresponding drill bit,
– and drilling template (#4019364).
• Spirit level.
• Torque wrench,
• Multimeter,
• Standard tool kit,
• Two ladders of required length.
1.6 Location requirements
The installation site must meet the requirements of the planning specifications of the
TruLight lighting system.
• The device, as an operation light system, should be installed in rooms used only for
medical purposes, which have been constructed in accordance with the
specifications of DIN VDE 0100 - 710 or IEC 60364-710.
• The ambient conditions for the operation and storage in accordance with Chapter
1.7, page 14 must be satisfied.
1.7 Ambient conditions for operation and storage
Different ambient conditions apply for the operation and interim storage of the device.
1.7.1 Ambient conditions for operation

• Ambient temperature: 10 °C to 40 °C;
• Relative humidity: 30% to 75%;
• Atmospheric pressure: 700 hPa to 1060 hPa;
• Operating altitude up to 3000 m above sea level.
1.7.2 Ambient conditions for storage

• Ambient temperature: -15 °C to 60 °C;
• Relative humidity: 5% to 95%;
• Atmospheric pressure: 500 hPa to 1060 hPa.

1.8 Intended purpose of the device
1.8.1 Marking
Conformity The manufacturer declares that this product complies with the basic requirements of
MDD Appendix I and shows conformity by means of the CE and UL mark.
CE Mark: This device is a Class I medical device in accordance with the

EuropeanMedical Device Directive (MDD).
UL mark UL mark: Device tested by Underwriter Laboratories Inc. for use in the USA and
Canada with respect to electric shock, fire and mechanical hazards.
1.8.2 Standards and Directives

The device complies with the safety requirements of the following standards and
directives:
• MDD 93/42/EEC, 2007 - Medical Device Directive;
• EN 60601-1 (IEC 60601-1) - Medical electrical equipment - General requirements
for basic safety and essential performance;
• EN 60601-1-2 (IEC 60601-1-2) - Medical Electrical Equipment - Electromagnetic
Compatibility;
• EN 60601-2-41 (IEC 60601-2-41) - Particular requirements for basic safety and
essential performance of surgical lights and lights for diagnosis;
• EN 60825-1 (IEC 60825-1) - Safety of laser products;
• EN 62471 (IEC 62471) - Photobiological safety of lamps and lamp systems;
• EMC Directive, 2014/30/EU - Electromagnetic compatibility (of electrical and
electronic products) for electrical measurement-, control- and laboratory devices
– EN 301 489-1 V1.9.2
– EN 301 489-17 V2.2.1
UL/cUL classification:
• UL 60601-1, 1st Edition, 2006-04-26;
• ANSI /AMI ES60601-1: 2005/(R) 2012;
• CAN/CSA-C22.2 No. 60601-1: 2008.
Combination with other medical devices:
• EN 60601-1
• EN 60601-1-1
• UL 60601-1
1.8.3 Proper use

Proper use The device is used to illuminate an examination- and operation area for patients in the
hospital and medical practice.
Working range • The working range is at a distance of between 70 and 150 cm from the wound area.
• The device is suitable for continuous operation.
• Any use exceeding the conditions specified above shall be considered as
incorrectuse (misuse). The user or operator shall be exclusively liable for any
damage arising from incorrect use.

Individual light
Definition: Small operation light A small operation light is an individual light for use in operation theaters for supporting
diagnosis or treatment, which, in case of interruption by light failure, does not pose any
risk for the patient (IEC 60601-2-41).
Operation light system
Definition: Operation light system • An operation light system consists of tow or more small operation lights and can be
used without any restrictions.
Definition: VidiaPort TFT Pendant arm VidiaPort TFT Pendant arm system
system • The VidiaPort TFT pendant arm system consists of a central column for ceiling
mounting, horizontally swivel arms, as well as spring arms which can be adjusted
both horizontally and vertically for mounting end devices.
1.8.4 Special conditions

High illumination level • To ensure good viewing conditions for the surgeon, the light head has high
illumination levels.
Superposition of the luminous fields • According to the laws of physics, visible light also produces heat in the operating
area. If the luminous fields are overlapped by more than one light head, high
illumination levels are created, which may lead to tissue dehydration and,
especially with longer period of exposure and reduced blood circulation, to tissue
damage. In case of reduced blood circulation or any symptoms of tissue
dehydration,the illumination level must be reduced.
Operations in the field of vision • For operations in the field of vision with unprotected, open eyes, high local
illumination levels of operation lights or direct eye contact in the laser beam may
lead to eyesight getting damaged. The patient's eyes must be closed or protected
if required (e.g using safety goggles with an optical density of at least 2, or in
accordance with Protection Level 6 EN169).
• The laser used in the ALC functions is classified as Class 2 laser and has the
following performance values:
– Max. output power 0.95 mW,
– Wavelength 620-690 nm,
– Beam divergence 0.16 x 0.6 mRad,
– Pulse duration 0.4 x 10 ^ -9 sec.,
– Pulse repeat rate 320 MHz.
1.8.5 Improper use

Improper use • The light suspension unit must not be exposed to additional loads.
• The device must not be exposed to strong vibration.
Restriction • The device is not suitable for operation in areas with risk of explosion.
• The unit must not be used near strong magnetic fields.
• The device is not suitable for use in rooms in which inflammable mixtures of
anesthetics with air or oxygen or N20 (laughing gas) are used.
• If such high concentrations of flammable mixtures of anesthetic vapors with
oxygen or nitrous oxide occur in the environment of the device, there is a risk of
ignition under certain conditions. According to EN 11197, the hazard area is
formed in a region between 5 cm and
25 cm from the point, where the gas is getting discharged or leaking.
• Only one single system component of the TruVidia or VidiaPort system or an
approved medical device should be mounted as an end device on the VidiaPort
TFT pendant arm system..
1.8.6 Contraindications
No contraindications have been found.

1.9 Combination with other medical devices
Follow the operating instructions for The system can be fitted with other medical products (e.g. monitor systems) from other
combined medical products manufacturers. Refer to the corresponding operating instructions for the operation of
these devices.
• Only medical devices approved in accordance with IEC 60601-1, or UL 60601-1
may be attached to the system. If a medical device is installed subsequently, the
installation must be done as specified in
IEC 60601-1 and IEC 60601-1-1 or the manufacturer's specifications. The service
personnel doing the work must ensure this.
• No application parts of type BF or CF in accordance with IEC 60601-1 should be
connected directly.
• Within the patient's environment, a device from third party manufacturers must
have an equivalent level of safety as that of the lighting systems TruLight 5000/
3000 and
• beyond the patient's environment, a device of third party manufacturers must have
a level of safety that is reasonable for devices that comply respectively with the
applicable IEC or ISO standards of safety.
1.10 Warranty
Warranty Trumpf Medical guarantees the safety and functional reliability of the device only on
condition that:
• installation, modification and repair are carried out by a Trumpf Medical service
technician or personnel authorized expressly for this purpose,
• the requirements of a safe ceiling or wall anchoring is met,
• the electrical installation of the device complies with the provisions applicable at
present,
• only original Trumpf Medical parts are used,
• only accessories that have been approved or tested for usability are installed,
• the device is used as intended,
• Initial commissioning has been carried out and the device has been released for
operation by means of a declaration of acceptance

2 Requirements with Regard to the Installation Site
2.1 Safe wall and ceiling anchoring
Ensure that while planning, all conditions and circumstances are duly assessed by a
professional, specific approval of the authorities in charge is available, and that all
installation work is performed correctly using suitable tools.
• The structural calculations of the fixing surface must be designed in such a manner
that the load of the device as well as other loads present can be supported and
transferred.
Certificate of acceptance issued by the • The load-bearing capacity of the fixing surface must be designed and checked by
structural analyst a structural analyst and certified by means of an acceptance certificate. This
structural verification of load bearing strength must be submitted prior to installing
the device.
Misdrilling • In case of incorrectly drilled holes, e.g. drilling into reinforced steel, the structural
analyst responsible must be informed because sufficient structural load distribution
over the fixing surface may be jeopardized.
Ceiling anchor plate / Wall bearing • To ensure proper load distribution, the ceiling anchor plate / wall bearing must be
flush with the fixing surface.
Brick walls • Installation on brick walls should be done only with a counter plate (optional).
Lightweight partition walls • In case of lightweight partition walls which are not suitable for bearing loads, a
metalconstruction must be installed.
Compliance with construction regulations • The construction regulations currently applicable in the corresponding country or
region must be complied with.
2.2 Regulations for fastening elements for wall and ceiling ancho-
rage
Information on fastening elements
Pendant arm system version Weight / F Torque / M

Wall-mounted version 300 N 400 Nm
Ceiling-mounted version: Central pivot standard
1500 N 1500 Nm
/ SlimLine with 1 extension arm
2000 N 2500 Nm
/ SlimLine with 2 extension arms
2500 N 2500 Nm
with 3 extension arms
2.2.1 Wall anchoring

Reinforced concrete wall according to DIN With a reinforced concrete wall constructed duly and professionally in accordance with
1045 DIN 1045 (or of better quality), the following fastening elements (not in the scope of
supply) must be used (see Chapter 5.1, page 29):
• 2 heavy-duty anchors,
• HILTI
• Approval document no. ETA-98/0001,
• Type HSL-TZ M10 x 40,
• Maximum dowel retention force of 2.0 KN including the factor of safety,
• Minimum wall thickness according to the manufacturer of the fastening elements.
Follow the instructions of the manufacturer Follow the instructions of the manufacturer of the fastening elements for fixing the
of the fastening elements device properly to the ceiling.
Set of counter plates For all other walls, we recommend fixing to the wall with a set of counter plates (see
Chapter 5.2, page 30):

2 Requirements with Regard to the Installation Site
• 1 counter plate with threaded rods,

• 2 hexagon nuts,
• 2 flat washers.
2.2.2 Ceiling anchorage

Class C20/25 reinforced concrete ceilings With a reinforced concrete ceiling of class C 20/25 (or of better quality) constructed duly
and professionally, the following fastening elements (not in the scope of supply) must
be used (see Chapter 5.1, page 29):
• 4 stud anchors,
• HILTI
• Approval document no. ETA-98/0001,
• Type HST M16/25,
• Minimum component thickness of the raw ceiling 160 mm.
Follow the instructions of the manufacturer Follow the instructions of the manufacturer of the fastening elements for fixing the
of the fastening elements device properly to the ceiling.
Set of counter plates For all other ceilings, we recommend fixing to the ceiling with a set of counter plates
(see Chapter 5.2, page 30):
• 4 counter plates with threaded rods M16 (#4021131),
• 4 hexagon nuts M16 – DIN 934 (#5200031),
• 4 flat washers 19.00 – DIN 125 (#5301901).
2.3 Electrical installation at the building site
Performed by external professional The electrical connections at the building site must be carried out by specialist
companies companies appointed by the customer in accordance with the TruLight planning
specification. The following requirements must be fulfilled:
Installation by electricians • The planning, execution and inspection of the electrical installation at
theconstruction site must be carried out by competent electrical designers and
authorized electricians.
Follow the country-specific regulations • If the device must be connected to the power supply by authorized and qualified
personnel in order to meet the regulations applicable in the individual country, it
must be ensured that this is actually carried out by appropriate specialists.
Mechanism for disconnecting the device • A mechanism shall be installed by the customer at the building site in order
from the power supply at all poles toensure that the power supply cables can be disconnected at all poles.
• To install the device and to carry out the electrical safety inspections
prescribed,the series terminals must be freely accessible.
• The electrical installations in the corresponding room must comply with
theapplicable national regulations. For the Federal Republic of Germany, DIN VDE
0100 Part 710 applies.
• The requirements of NFPA 70 and NFPA 99 apply in the USA.

3 Safety information
3.1 Structure of the safety information in these installation instruc-

tions
3.1.1 Warnings of risk of injury

Important notes in these Installation Instructions are marked with graphic symbols and
signal words.
Signal words such as DANGER, WARNING or CAUTION describe the degree of risk of
injury. The different triangle symbols visually emphasize the degree of hazard.
 DANGER DANGERrefers to an immediate hazard, which, if not avoided, will lead to death or
severe injury.
 WARNING WARNINGrefers to a potentially dangerous situation which, if not avoided, can lead to
death or severe injury.
 CAUTION CAUTION refers to a potential hazard, which, if not avoided, can lead to minor or slight
injury.
3.1.2 Warnings of damage to property
ATTENTION ATTENTION refers to a potentially dangerous situation, which, if not avoided, can lead
to damage to property.
3.1.3 Identification of additional information
NOTE NOTE provides additional information and useful tips for the safe and efficient use of
the device.

3.2 Graphic symbols complementing the safety instructions
Gas explosion: warns of the ignition of explosive mixtures of gases.
Electric shock: warns of electric shock which can lead to severe injury or even death.
Sudden release of spring arm: risk of spring arm suddenly jumping up when
dismantling the light head/flat screen.
Lighting system crashing: warns of the risk of the lighting system suddenly crashing
because additional loads have been attached.
Injury by laser: warns of injury to eyesight of the patient and the medical personnel by
laser beams.
Pinch hazard: warns of the risk of catching fingers in the device.
3.3 Graphic symbols on the device
CE conformity marking: shows conformity with the guidelines of the European Medical
Device Directive (MDD).
Follow the Installation Instructions: refers to these installation instructions.
UL mark: device tested by Underwriter Laboratories Inc. for use in the USA and
Canada. UL/cUL classification with respect to risk of electric shock, fire and mechanical
endangerment as per UL 60601-1, 2006 and CAN/CSA C22.2 no. 601.1 - M 90, 2005.
Laser Marking: indicates the outlet of the laser beam. Identifies the class and
specifications of the laser installed.

3.4 Overview of the most important safety instructions
Location requirements
 DANGER
Gas explosion
The lighting system is not suitable for use in environments

containing high concentrations of inflammable mixtures of
anesthetics with oxygen or nitrous oxide.
If such high concentrations of flammable mixtures of anesthetics with oxy-
gen or nitrous oxide occur in the device's environment, there is a risk of
ignition under certain conditions.
According to EN 11197, the hazard area is formed in a region between
5 cm and 25 cm from the point where the gas is getting discharged or lea-
king.
--------------------------------------------------------------------------------------------------
Strong magnetic fields
The pendant arm systems for the lighting system should not be used near
strong magnetic fields.
--------------------------------------------------------------------------------------------------
Application parts, Type BF / CF
No lighting system pendant arm systems should be connected directly to

application parts of Type BF or CF in accordance with IEC 60601-1.
Parts falling down
 WARNING
Parts falling down
During installation, nobody should stand below the compo-

nents of the Light system.
• Secure the installation site against unauthorized access.
Danger of electric shock
 WARNING
Disconnect on-site power connection
A device that is live may lead to fatal electric shocks:

•During the entire installation phase, the system must be dis-
connected from the power supply at all poles and prevented from being
switched back on again.
• Pull out the power plug of the mobile pedestal version and prevent it
from being plugged in again.
--------------------------------------------------------------------------------------------------

Only qualified staff
The electrical connection of the Light system requires specialized know-

ledge on electrical engineering:
• Electrical connections should be done only by electricians or qualified
staff with an equivalent qualification.
Lighting system crashing
 WARNING
Observe the torque values specified for the fastening screws

in these installation instructions.
• Follow the torques specified.
• Do not put any additional loads on the Light system.
Contact with laser beams
 WARNING
Damage to eyesight
In case of direct visual contact with the laser beam, the eye-
sight may get damaged:
• Do not look directly into the laser beam.
• Observe the specifications in the installation instructions. The applica-
tion of operations or procedures other than those specified in the instal-
lation instructions may lead to hazardous effects of the beam by the
laser.
Sudden release of spring arm
 WARNING
If the light head / flat screen is disassembled, without first

having put the spring arm to the uppermost end stop position,
the spring arm springs up and may cause serious injuries:
• Disassemble the light head / flat screen only in the uppermost end stop
position.

Pinch hazard while swiveling the light head
 CAUTION
Pinch hazard
When swiveling the light head, the distance between the cen-
tral handles and halves of the light head reduces:
• When swiveling the light head, do not grip with the fingers between the
central handles and the halves of the light head.
• Position the light head only with the sterile handle or the non-sterile
handles (outer grips).
Cleaning and disinfection
 WARNING
Switching off the power supply
Contact with live parts may result in an electric shock.

•Always disconnect the device from the main power supply pri-
or to cleaning and disinfecting.
• Do not insert objects into device openings.
 WARNING
Improperly used cleaning or disinfecting agents can endanger patients or
damage products.
Failure to follow and comply with the instructions below could result in
damage to the device paint finishes or
coatings. Particles could become loose and fall into open wounds, which
represents a risk of contamination or infection for patients. It also comple-
tely voids the warranty.
• Only use a wipe-down disinfectant to disinfect the device.
• The cloth used to clean/disinfect the device should only be damp, not
wet.
• Dose cleaning agent/disinfectant such that no fluid flows into the joints
or openings of the pendant system.
• Use surface disinfectants only in the concentration specified by the ma-
nufacturer.
• Use only disinfectants approved by the manufacturer for use on the fol-
lowing materials:
• Polycarbonate (PC), polyamide (PA), acrylonitrile-butadiene-styrene
copolymer (ABS), polystyrene (PS), polyurethane (PUR), polyphenyl
sulphone (PPSU), polyvinyl chloride (PVC), polybutylene terephthalate
(PBT), and silicones.
• In the event of increased build-up of surface disinfectant, conduct a tho-
rough basic cleaning.
• The operator's hygiene guidelines must be complied with.
Refer to the TruLight 5000/3000 instruction manual for detailed information on cleaning
and disinfection.

System unit components
 CAUTION
Identification of the system units
The components of the lighting system have been pre-configured for

according to the order-specific dimension sheet and should not be
exchanged.
Document the serial numbers of the installed components in the installa-
tion report.
In case of unambiguous assignment of the components, make sure to
contact Trumpf Medical or the appropriate partner authorized by Trumpf
Medical.

4 Marking with serial numbers
Figure 1 4.1 Use of serial numbers
1 The components of the lighting system are identified by

2 different serial numbers:
Main serial numbers,
Individual serial numbers.
• The serial numbers define the components of a specific
lighting system uniquely and unambiguously such that
3 spare parts for a specific lighting system can be reordered.
• With the main serial number even components without an
individual serial number can be identified via Trump
Medical Customer Service, such that compatible spare
1150 mm parts can be supplied.
1000 mm
850 mm 4.1.1 Position of serial numbers on the ceiling version
Standard central column
The standard central column is used as a pendant arm system
750 mm for the following components and devices:
1. Light head
AC 2000
– TruLight 5000 large
– TruLight 5000 small
– TruLight 3000 large
– TruLight 3000 small
2. VidiaPort monitor holder
3. TruPort supply unit
• The main serial number 1 is located on the top of the

uppermost extension arm 3 .
• For the position of the individual serial numbers 2 please
AC 2000 NRH
refer to Figure 1.

Figure 2 4.1.2 Position of serial numbers on the ceiling version

SlimLine central column
The standard central column is used as a pendant arm system
for light heads of type:
– TruLight 3000 large,
– TruLight 3000 small.
A: SlimLine central column, 1-piece

extension arm 3 .
refer to Figure 2.
B: SlimLine central column, 2-piece

• The main serial number 1 is located at the top of the
uppermost extension arm 4 .
refer to Figure 2.

Figure 3 4.1.3 Position of serial numbers on the wall-mounted

version
The wall-mounted version is equipped with a light head of type:
– TruLight 5000 small,

extension arm 3 .
refer to Figure 3C.
4.1.4 Position of serial numbers on the mobile pedestal

version
The mobile pedestal version is equipped with a light head of
type:
– TruLight 5000 small,
• The main serial number 1 is located on the power supply

unit housing 4 .
refer to Figure 3D.

5 Installing the ceiling anchor plate
The ceiling anchor plate is suitable for both models of the

central column:
• Standard central column
• SlimLine central column
Figure 4 5.1 Installation with heavy-duty anchors
Check the requirements for safe ceiling anchoring in accor-

dance with Chapter 2.1, page 18. For the fastening elements,
please refer to Chapter 2.2, page 18.
1. Mark the position of the ceiling anchor plate 2 in accor-

dance with the scheduled drawing with the help of the drilling
template (see Chapter 33.11, page 189) on the ceiling.
Drilling the boreholes

2. Drill four boreholes 3 according to the specifications of
the manufacturer of the fastening elements.
• Blow out the boreholes thoroughly.
3. Tap one heavy-duty anchor 1 according to the specifica-
tions of the manufacturer of the fastening elements up to
the marking in the raw ceiling.
Installing the ceiling anchor plate
 DANGER
Parts falling down
During installation, nobody should stand

below the ceiling anchor plate 2 :
• Secure the installation site against unauthorized
access.
4. Fit the ceiling anchor plate 2 on the heavy-duty anchor

1 installed first loosely with screws.
5. Place the ceiling anchor plate 2 with the remaining bore-
holes 3 against the ceiling.
6. Tap the remaining heavy-duty anchors 1 through the
boreholes 3 of the ceiling anchor plate 2 up to the
marking in the raw ceiling.
Tighten the heavy-duty anchors
 WARNING
Tighten the heavy-duty anchors 1

according to the specifications of the
manufacturer of the fastening elements.
7. Tighten the heavy-duty anchors 1 according to the

specifications of the manufacturer of the fastening ele-
ments evenly.

5 Installing the ceiling anchor plate
8. Check that the ceiling anchor plate 2 is seated securely.

• The ceiling anchor plate 2 must be flush with the raw ceiling.
Figure 5 5.2 Installation with counter plates
Check the requirements for safe ceiling anchoring in accor-

dance with Chapter 2.1, page 18. For the fastening elements,
please refer to Chapter 2.2, page 18.
1. Mark the position of the ceiling anchor plate 3 in accor-

dance with the dispatched drawing with the drilling tem-
plate (see Chapter 33.11, page 189).
NOTE
Boreholes
Boreholes that have not been drilled properly or

correctly make it difficult to install the ceiling anchor
plate:
• The boreholes 4 must be drilled from the bot-
tom side of the raw ceiling.
2. Drill four boreholes 4 , diameter 20 mm from the bottom

side of the raw ceiling.
3. Insert four counter plates with threaded bolts 1 (#4021131)
from the bottom side of the raw ceiling through the boreholes
4.
Installing the ceiling anchor plate
 DANGER
Parts falling down
During installation, nobody should stand

below the ceiling anchor plate 3 :
• Secure the installation site against unauthorized
access.
4. Place the ceiling anchor plate 3 on a threaded bolt M 16

1 and fasten it loosely with screws and with a flat washer
and hexagon nut M 16 2 .
5. Insert the remaining three threaded bolts 1 into the ceil-
ing anchor plate 3 and tighten them with 1 flat washer
and hexagon nut 2 each.
Tightening the hexagon nuts

6. Secure the counter plates 1 against twisting and tighten
the hexagon nut 2 with 195 Nm evenly.
7. Check that the ceiling anchor plate 3 is seated securely.
8. The ceiling anchor plate 3 must be flush with the raw
ceiling.

6 Installing the standard central column
Figure 6 6.1 Attach the threaded bolts to the ceiling

anchor plate
1. Screw the hexagon nuts 2 at a distance of minimum

25 mm on the six threaded bolts 3 (Length 110 mm).
 DANGER
Threaded bolts that have not been

completely screwed in may shear off
and the lighting system may crash:
• Screw the threaded bolts 3 completely into the
ceiling anchor plate 1 .
2. Screw six threaded bolts 3 completely until the end stop

in the ceiling anchor plate 1 .
3. Tighten the hexagon nuts 2 evenly.
Tightening torque: 195 Nm
4. Check that the threaded bolts 3 are seated securely.
Figure 7 6.2 Attach optional spacer profiles to the

ceiling anchor plate
The six spacer profiles for mounting with intermediate ceiling

constructions have an order-specific length.
 WARNING

1. Screw the six threaded bolts 5 completely until the end

stop into the ceiling anchor plate 1 .
2. First place the spacer profiles 2 , and then one flat wash-
er 3 each on the threaded bolts 5 .
3. Screw the hexagon nuts 4 and tighten them.
4. Check that the spacer profiles 2 are seated securely.

Figure 8 6.3 Additional installation work for the power

supply with control cabinet sections
If no interface plate 3 is installed on the ceiling pipe 2 of the

ceiling flange 1 , depending on the versions of the lighting
system (e.g. light head with/without camera or camera on a
separate pendant arm), other components need to be installed
on the ceiling flange 1 .
Install the components, according to Chapter 6.5, page 33 on

the floor and then install the ceiling flange according to
Chapter 6.5, page 33.
Figure 9 6.4 Preparing to install the ceiling flange
Regardless of the version of the fastening elements according

to Chapter 6, page 31 the following adjustments are always
identical:
1. Screw three hexagon nuts 1 offset by 120° with a dis-

tance of 50 mm on 3 threaded bolts 5 .
• Screw the remaining 3 hexagon nuts 1 somewhat higher,
e.g. 60 mm.
Aligning the hexagonal nuts horizontally

2. Align the three lower hexagon nuts 1 (distance 50 mm)
horizontally with a spirit level.
Installing the upper insulations

3. Place the flat washer 2 and plastic insulating washer 3
on the threaded bolts 5 and secure them with an O-ring
4.
4. Repeat the operation for the remaining 5 threaded bolts
5.

6.5 Fitting the ceiling flange with electric

components
6.5.1 Light head version with / without camera

Figure 10 Components to be installed
• 1 DIN rail and 1 connecting terminal
• 1 DIN rail and 1 filter board with optional additional Power-
line board per light head
Installing the DIN rails 2

1. Screw one DIN rail 2 each with two Allen screws
M 5 x 16 mm 3 on the ceiling flange 1 for:
– the terminal 4 ,
– the filter board 6 with optional additional Powerline
board 5 per light head.
Installing the connecting terminal 4

2. Press the connecting terminal 4 on the DIN rail 2 and
check that it is seated securely.
Installing the filter board(s) 6
NOTE
Function of the filter board
The filter board 6 with the optional additional

Powerline board 5 is used to ensure the signal
quality.
Installing the filter board with optional additional board

3. Press one filter board 6 with the optional additional Pow-
erline board 5 on the DIN rail 2 per light head and
Electrical connection for the light head without camera

• Guide the cables on the control cabinet section in the con-
trol cabinet and connect them according to the circuit dia-
gram #1557049.
Electrical connection for the light head with camera

• Guide the cables on the control cabinet section in the con-
trol cabinet and connect them according to the circuit dia-
gram #1553130.

6.5.2 Version with camera on a separate pendant arm

Figure 11 Components to be installed
– 1 DIN rail and 1 connecting terminal
– 1 DIN rail and 1 power supply unit
– 1 DIN rail and 1 filter board with additional Powerline
board per camera
Installing the DIN rails 2

1. Screw one DIN rail with the two Allen screws M 5 x 16 mm
3 on the ceiling flange 1 for:
– the terminal 4 ,
– the power supply unit 5 ,
– the filter board 7 with additional Powerline board 6
per camera.
Installing the connecting terminal 4

2. Press the connecting terminal 4 on the DIN rail 2 and
Installing the power supply unit 5 for 230 V domestic

supply
3. Press the power supply unit 5 for the camera on the DIN
rail 2 and check that it is seated securely.
Installing the filter board(s) 6
NOTE
Function of the filter board
The filter board 7 with the additional Powerline

board 6 is used to ensure the signal quality.
4. Press one filter board 7 with additional Powerline board

6 for the camera connection on the DIN rail 2 and
Electrical connection for 230 V

• Connect the cables for 230 V domestic supply according to
the circuit diagram #1494534.
Electrical connection for 24 V


Figure 12 6.5.3 Version with TruPort on a separate pendant arm

1 Components to be installed
2 One interface plate TruPort/VidiaPort, including terminal block
3 for power supply lines and ground bar for potential equalization.
4
5
Installing the interface plate
1. In order to install the interface plate 3 , place one half of
the clamping collar 5 on which the interface plate is
fixed, on the ceiling pipe.
6 ➥ Choose the fastening height such that the canopy / face
plate can still be mounted easily.
2. Tighten the second half of the clamping collar 6 with two
4 Allen screws M8 x 40 mm 4 and one locking disk each
on the other half of the clamping collar 5 on the ceiling
pipe.
3. Guide the cable to be installed through the associated fas-
tening clamps 1 /2 and relieve it of strain.
Electrical connection for 110/230 V

Electrical connection for potential equalization

• Connect the cables for PA of the domestic supply accord-
ing to the circuit diagram #72754.

6.6 Overview of the ceiling flange versions
Figure 13 Ceiling flanges are available in three versions:

• For a central column with only one extension arm of length
1300 mm - 1750 mm
or
for a central column with up to four extension arms of
length 700 mm - 1150 mm, the following ceiling flanges
are used:
– A: Ceiling flange 1 with welded ceiling pipe 2 ,
– B: Ceiling flange 3 with connection fittings for screw-
on type of ceiling pipe 4:
The central column 5 is plugged into the ceiling pipe
and connected with screws.
• For a central column with maximum two extension arms of
length 1300 mm - 1750 mm, the following ceiling flange is
used:
– C: Ceiling flange 6 with a ceiling pipe flange 7 for a
central column 9 with counter flange 8 :
The counter flange of the central column is connected
with screws to the ceiling pipe flange.
Adjusting the ceiling pipe
NOTE
Changing the pipe length
The length of the ceiling pipe can be adjusted only

for the version B (screw-on type of ceiling pipe 4 )
with respect to the length (Chapter 6.8, page 38).
For all other versions, the ceiling flange must be
installed with the prefabricated ceiling pipe.
Max. load capacities of the individual pendant arm systems
 WARNING
While mounting the end devices, ensure

that the max. load capacities of the
individual pendant arm systems (extension arm with
spring arm) specified in the order-specific dimension
sheet are complied with.

6.7 Installing the ceiling flange
6.7.1 Procedure for the installation

Figure 14 The ceiling flange 2 /6 is aligned in 3 steps:
1. Secure ceiling flange 2 temporarily with 3 hexagonal
nuts.
2. Align the ceiling flange 2 on 3 hexagon nuts horizontally.
3. Fix and secure the ceiling flange 2 with the remaining
hexagon nuts.
6.7.2 Attaching the ceiling flange
 WARNING
Crashing of the ceiling flange
Screw the temporarily turned hexagon

nuts 6 completely on the threaded
bolts 1 .
1. Slide the ceiling flange 2 on the 6 threaded bolts 1 and

screw three hexagon nuts 6 at the position of the 3 not
aligned threaded bolts 7 (distance 60 mm) completely.
Installing the lower insulations

2. At the 3 aligned threaded bolts 1 (distance 50 mm) install
one plastic insulation washer 3 , flat washer 4 and self-
locking hexagon nuts 5 each.
3. Tighten three hexagon nuts 5 slightly.
Checking horizontal alignment

4. Check the horizontal alignment of the ceiling flange 2
and tighten the 3 self-locking hexagon nuts 5 with 70 Nm
torque.
5. Unscrew the three upper hexagon nuts 8 (distance 60
mm) until the end stop.
6. Unscrew the 3 earlier screwed hexagon nuts 6 from the
3 not aligned threaded bolts 7 (distance 60 mm) and fit
them according to point 2. and tighten them also with 70
Nm torque.
7. Check that the ceiling flange 2 is seated securely.

6.8 Shortening and mounting the ceiling pipe
Figure 15 The screwed ceiling pipe is supplied with a standard length of

1000 mm and can be shortened at the installation site to the
required length on-site.
ATTENTION
Linear dimension
Refer to the order-specific dimension sheet for the

linear dimensions.
The clearance - bottom edge of the spring arm (in
the horizontal position) to the finished floor - must be
2200 mm.
The minimum length of the ceiling pipe is
260 mm You should not use a shorter ceiling pipe.
The saw cut must be absolutely parallel to the plane

so that there is no slanted edge guard formed.
Shortening the ceiling pipe

1. Remove six Allen screws 3 M10 x 25 mm and keep them
together with the serrated washers 2 .
2. Remove the ceiling pipe 5 from the pin 1 of the ceiling
flange.
3. Saw off the ceiling pipe according to the length specified
at the flange side (not on the side with the drilled hole 6 )
parallel to the plane and deburr it.
Set the new boreholes

4. Place the drilling template (see Appendix) around the top
border (Flange side) of the ceiling pipe 5 and drill six
boreholes 4 .
5. Make six boreholes 4 with Ø 11 mm and deburr them.
Mounting the ceiling pipe

6. Slide a dimensionally correct ceiling pipe 5 on the pins of
the ceiling pipe flange plate and fix it with six Allen screws
3 M10 x 25 mm and serrated washers.
Tightening torque 83 Nm.
7. Check that the ceiling pipe is seated securely.

6.9 Installing the interface plate
Figure 16 If no interface plate is installed, the canopy retaining plate must

be installed according to Chapter 6.10, page 40.
Preparing for installation of the split rings 5 / 6

1. Prepare two split rings 5/6 by screwing in 2 Allen
screws each and locking disks M 8 x 40 mm 5 .
Adjusting the height of the interface plate

2. Slide the split ring 6 on the ceiling pipe 1 .
3. Adjust the height at the lower edge of the upper split ring
6 on the ceiling pipe 1 :
• With canopy:
– Canopy 300 = 136 mm
– Canopy 200 = 36 mm
– Canopy 100 = 147 mm
• With face plate:

– Face plate = 167 mm
4. Tighten Allen screws M 8 x 40 mm 4 on the split ring 6 .
Installing the interface plate 2

5. Slide the interface plate 2 and the second split ring 5 on
the ceiling pipe 1 and align it according to the cutout in
the ceiling.
7. Check that the interface plate 2 is seated securely.
Installing the canopy plate 3

8. Slide the canopy plate 3 on the ceiling pipe 1 .
9. Secure the canopy plate 3 until the installation of the
canopy or the ceiling plate against falling down.

6.10 Installing the canopy retaining plate
Figure 17 For installing the canopy or a ceiling plate subsequently, the

canopy retaining plate must be installed.
Preparing for installation of the split rings 5 /6

1. Prepare two split rings 5/6 by screwing in 2 Allen
screws each and locking disks M 8 x 40 mm 5 .
Adjusting the height of the canopy retaining plate 2

2. Slide the split ring 6 on the ceiling pipe 1 .
3. Adjust the height at the lower edge of the upper split ring
6 on the ceiling pipe 1 :
• With canopy:
– Canopy 200 = 116 mm
• With face plate:

– Ceiling plate = 102 mm
Installing the canopy retaining plate 2

5. Slide the canopy retaining plate 2 and the second split
ring 5 on the ceiling pipe 1 and align it according to the
cutout in the ceiling.
7. Check that the canopy retaining plate 2 is seated secure-
ly.
Installing the canopy plate 3

9. Secure the canopy plate 3 until the installation of the
canopy or the ceiling plate against falling down.

7 Mounting the standard central column on the ceiling pipe
7.1 Guide the 3-core cable for light heads

without camera through the ceiling pipe
Figure 18 The 3-core cable 1 for light heads without camera must first
be routed from the central column 5 or 6 through the ceiling
pipe 4 to the connecting terminal on the interface plate or the
ceiling flange.
The 3-core cable 1 must be labeled in order to connect the
light head without camera without causing any confusion or
mix-up in doing so.
1. Label the 3-core cable 1 at the cable ends (depending on
the number of light heads without camera).
ATTENTION
Do not damage the 3-core cable
Guide the 3-core cable 1 carefully through the

ceiling pipe 4 without applying excessive force.
2. Guide the 3-core cable 1 through the ceiling pipe 4 and
route it to the terminal (X 201) 2 on the interface plate or
directly to the filter board (X 9) 7 with optional additional
Powerline board on the ceiling flange 3 (for connection
see Chapter 8, page 44).

7.2 Guide the 7-core cable for light heads with

camera through the ceiling pipe
Figure 19 The 7-core cable 1 for light heads with camera must first be
routed from the central column 4 or 5 through the ceiling pipe
3 to the interface plate or to the ceiling flange.
The 7-core cable 1 from the central column must be labeled in
order to connect the light head with camera without causing any
confusion or mix-up in doing so.
1. Label 7-core cables 1 at the cable ends with numbers
(depending on the number of light heads with camera).
ATTENTION
Do not damage the 7-core cable
Guide the 7-core cable 1 carefully through the

ceiling pipe 3 without applying excessive force.
2. Guide the 7-core cable 1 through the ceiling pipe 3 to
the interface plate 2 or to the terminal 6 on the ceiling
flange 2 (connection see Chapter 8, page 44).
7.3 Route cables for monitors / TFT flat

screens through the ceiling pipe
The monitor cable must first be routed from the central column
4 or 5 through the ceiling pipe 3 to the interface plate or to
the ceiling flange.
The monitor cable from the central column must be labeled in
order to connect the monitors without causing any confusion or
mix-up in doing so.
1. Label the monitor cable at the cable ends with numbers
(depending on the number of monitors, ...).
ATTENTION
Do not damage the monitor cable
Guide the monitor cable carefully through the ceiling

pipe 3 without applying extensive force.
2. Route the monitor cable through the ceiling pipe 3 into
the empty pipe - if available - in the ceiling.

Figure 20 7.4 Mounting the central column with plug

connection
ATTENTION
Canting the central column
It must be possible to insert the central column in the

tubular shank of the ceiling pipe without applying
excessive force.
Make sure that the 7-core cable is not damaged.
1. Raise the central column 5 with lifting gear.

2. Insert the central column into the ceiling pipe 1 . Fix the
eight countersunk Allen screws 2 (M 6 x 10 mm / with
serrated washers) through the boreholes 3 of the ceiling
pipe at the two offset pivot cheeks 4 .
3. Tighten the countersunk screws .
Tightening torque: 10 Nm.
4. Check that the central column 5 is seated securely.
5. Seal the boreholes of the countersunk screws with plastic
cover caps B .
7.5 Mounting the central column with flange

connection
1. Raise the central columnA with lifting gear.

2. Screw and tighten six Allen screws 7 (M10 x 25 mm –
12.9 / with serrated washers) from the top through the
boreholes of the ceiling flange 8 in the thread of the
counter flange 9 of the central column:
Tightening torque: 40 Nm.
3. Check that the central column A on the ceiling pipe 6 is
seated securely.

8 Connecting the standard central column to the power supply
8.1 Connection versions of the light head

without camera
8.1.1 Connection to the interface plate

Figure 21 1. Disassemble the plugs of the connection cables 1.
2. Connect the plugs of the connection cables 1 according
to their cable markings in Chapter 7.1, page 41 and the
circuit diagrams:
– 230/24 V supply voltage #1552382,
– 24 V supply voltage #1552450,
– 230/230 V supply voltage #1552549, to the connecting
terminal 2 .
3. Wire the connection cables (to be laid at the facility) to the
connecting terminals 2 .
8.1.2 Connection via control cabinet section(s)

Figure 22 1. Wire the plugs of the connection cables 1 according to
their cable markings in Chapter 7.1, page 41 and ac-
cording to the circuit diagram #1557049, to the filter
board(s) 4 on the ceiling flange.
2. Connect the grounding cable to the connecting terminal
2.
3. Wire one attached connection cable (W 15) 3 for each
light head to the connecting terminal 2 and connect the
plug to the associated filter board(s) 4 .
4. Wire the connection cables (to be laid at the facility) from
the control cabinet section to the connecting terminals 2 .
8.2 Connection versions of the light head with

camera

Figure 23 1. Insert the plugs of the connection cables 1 according to
their cable markings in Chapter 7.2, page 42 and ac-
cording to the circuit diagram #1553131, to the filter board
3 of the interface plate.
3. Plug in the video signal cable of the camera to the filter
board 3 .
4. Plug in the connection cable (type RJ 45) from the control
unit (TruVidia) to the filter board 3 .


Figure 24 1. Insert the plugs of the connection cables 1 according to
their cable markings in Chapter 7.2, page 42 and the
circuit diagram #1553130, into the filter board 4 on the
ceiling flange.
3. Wire one attached connection cable (W 15) 3 for each
light head to the connecting terminal 2 and connect the
plug to the associated filter board 4 .
board 4 .
8.3 Connection versions of the camera on a

separate pendant arm

Figure 25 1. Connect the plugs of the connection cables 1 according
circuit diagrams:
– 230 V camera on a separate pendant arm # 1494534,
– Plug in the 230/230 V supply voltage #1552549, on the
filter board 3 to the interface plate.
2. Wire the connection cable at the facility to the connecting
terminal 2 .
board 3 .


Figure 26 1. Connect the plugs of the connection cables 1 according
circuit diagrams:
– 230 V camera on a separate pendant arm #1494534,
– Plug in the supply via the control cabinet sections
#1553130, to the filter board 6 on the ceiling flange.
2. For 24 V domestic supply: Wire the attached connection
cable (W 15) 3 to the connecting terminal 2 and connect
the plug to the associated filter board 5 .
3. For 230 V domestic supply: Connect the power supply unit
4 with the connection cable (W24) to the connecting ter-
minal 2.
4. Connect the filter board 5 with the connecting cable
(W25) with the power supply unit 4 .
board 6 .
Figure 27 8.4 TruPort connection version

8 12 7
The AC connectors are connected to the terminal blocks B of
the interface plate 5 .
The ground and equipotential bonding are connected to the
terminal strip 6 of the interface plate 5 .
6 Establish all connections according to the specification in the
order-specific dimension sheet.
2 4 Connections for ground and equipotential bonding

1 3 1. Guide the cables to be installed through the fastening
clamps 1 (for strain relief).
5 2. Connect the pedestal-side ground cable 8 to one lug of
the terminal strip 6 (note the diameter of the lug).
3. Connect the pedestal-side equipotential bonding cable 7 to a
lug on the terminal strip 6 .
4. Secure the pedestal-side supply lines with strain relief. To do
this, tighten the cables - with adequate slack - in the fastening
clamp 1 with the screws 2 located there.
Alternating current connections
The cables for the individual power circuits are numbered.
9
1. Plug in the pedestal-side connector A on the terminal
A block B . The connectors are coded. Every plug has max.
3 power circuits assigned:
Plug: L1, L2, and L3.
B
2. Secure the pedestal-side supply line 9 and supply line at the
C facility C by strain relief. To do this, tighten the cables - with
3 adequate slack - in the fastening clamp 3 with the screws
4 located there.

NOTE
Establishing the connections
Mounting the interface plate includes only

secondary-side electrical connections (from the
pendant to the interface plate).
The primary-side connections (on-site supply lines
to the interfaces) must generally be established by
the operator.
Figure 28
NOTE
Strain relief on the pendant
1 Secure and relieve the strain from the cables drawn

through with cable ties to the base plate 2 of the
pendant 1 .

9 Installing the SlimLine central column
Figure 29 Ceiling pipe flange plate

For the 1-piece model Slimline (one extension arm with one
spring arm) a star-shaped ceiling pipe flange plate 5 is used
for fixing to the ceiling, and for the 2-piece model SlimLine (two
extension arms with one spring arm each), a triangular ceiling
pipe flange plate 6 is used for fixing to the ceiling.
Fixing the ceiling pipe flange plate

Both designs of the ceiling pipe flange plate are fixed to three
threaded holes of the 270 mm pitch circle of the ceiling flange
plate 1 .
Length of the threaded bolts and optional spacer profile

To fix the Slimline central column on a raw ceiling or on a drop
ceiling construction, different fastening elements are supplied:
• three threaded bolts 2 with length 110 mm for mounting
on the raw ceiling,
• three threaded bolts 4 with spacer profiles 3 above them,
cut down to the on-site dimension specific to the order, for
mounting on a drop ceiling construction.

9.1 Attach the threaded bolts to the ceiling

anchor plate
Figure 30 1. Screw the hexagon nuts 2 at a distance of min. 25 mm

on the three threaded bolts 3 (Length 110 mm).
 WARNING

2. Screw three threaded bolts 3 completely until the end

stop into the ceiling anchor plate 1 .
3. Tighten the hexagon nuts 2 evenly.
4. Check that the threaded bolts 3 are seated securely.
9.2 Attach optional spacer profiles to the

ceiling anchor plate
Figure 31 The length of the three spacer profiles for installation on drop
ceiling constructions is order-specific.
 WARNING

1. Screw three threaded bolts 5 completely until the end

stop in the ceiling anchor plate 1 .
2. First place the spacer profiles 2 , and then one flat wash-
er 3 each on the threaded bolts 5 .
3. Screw the hexagon nuts 4 and tighten them.
4. Check that the spacer profiles 2 are seated securely.

9.3 Preparing to install the ceiling pipe flange

plate
Figure 32 Regardless of the fastening elements (threaded bolts or spacer

profiles), the following adjustments are always identical:
1. Screw one hexagon nut 1 each at a distance of 50 mm to
the lower edge of the threaded bolt on the three threaded
bolts 5 .
2. Using a spirit level align the hexagon nuts 1 in a horizon-
tal position.
3. Insert one flat washer 2 and one plastic insulating wash-
er 3 for each on the threaded bolts 5 and secure them
with an O-ring 4 and fix them temporarily.

9.4 Shortening the 1-piece SlimLine ceiling

pipe
Figure 33 The ceiling pipe is supplied with a default length of 1000 mm

and it must be shortened at the installation site to the required
on-site length M.
ATTENTION
Linear dimension

linear dimension M.
The minimum length of the ceiling pipe is 260 mm.
You should not use a shorter ceiling pipe.
The saw cut must be absolutely parallel to the plane
so that there is no slanted edge guard formed.
Shortening the ceiling pipe

1. Unscrew six Allen screws 3 M10 x 25 mm and keep
them aside together with the serrated washers 2 .
2. Pull out the ceiling pipe 5 from the pin 1 of the ceiling
pipe flange plate.
3. Saw off the ceiling pipe according to the specified length
on the flange side (above) parallel to the plane and deburr
it.

border (Flange side) of the ceiling pipe 5 and drill six
boreholes 4 .
5. Make six boreholes 4 with Ø 11 mm and deburr them.
Mounting the ceiling pipe

6. Slide a dimensionally correct ceiling pipe 5 on the pins of
the ceiling pipe flange plate and fix it with six Allen screws
3 M10 x 25 mm and serrated washers.

Figure 34 9.4.1 Installing the canopy retaining plate and canopy

plate for the 1-piece SlimLine
For subsequent installation of the canopy plate or a ceiling
plate, the canopy retaining plate divided in two pieces and the
canopy plate must be installed on the ceiling pipe. The canopy
retaining plate is fixed on the ceiling pipe with two split rings 6
and 7 .
NOTE
Vertical position of the canopy retaining plate
The final vertical position of the canopy retaining

plate can be adjusted after installing the electrical
components.
Adjusting the vertical position of the canopy retaining plate

1. Slide the upper split ring 7 on the ceiling pipe 1 .
2. Adjust the vertical position at the bottom edge of the upper
split ring 7 on the ceiling pipe 1 :
– For canopy 200 = 116 mm (from the bottom edge of the
finished ceiling),
– For ceiling plate = 102 mm (above the bottom edge of
the finished ceiling).
3. Tighten the Allen screws 5 (M 8 x 40 mm) on the split
ring 7 .
Place the canopy retaining plate

4. Slide the canopy retaining plate 2 and lower split ring 6
on the ceiling pipe 1 and align the canopy retaining plate
on the cutout in the ceiling.
5. Tighten the Allen screws 5 (M 8 x 40 mm) on the lower
split ring 6 .
6. Join both canopy retaining plates 2 with the two flathead
screws 3 (M5 x10 mm).
7. Check that the canopy retaining plate 2 is seated securely.
Place the canopy plate

9. Secure the canopy plate until the installation of the canopy
or the ceiling plate from falling down.

9.5 Shortening the 2-piece SlimLine ceiling

pipe
Figure 35 The ceiling pipe is supplied with a default length of 1000 mm

and it must be shortened at the installation site to the required
on-site length M (bottom edge of the ceiling pipe flange plate).
The final dimension of the ceiling pipe consists of the length
M + 25 mm.
ATTENTION
Linear dimension

linear dimension M.
The minimum length of the ceiling pipe is 260 mm.
You should not use a shorter ceiling pipe.

Figure 36 Shortening the ceiling pipe

1. Loosen the two upper clamping collars 5 as well as the
two lower clamping collars 2 , and to do this loosen the
three fixing screws 3 on each clamping collar.
2. Hit the slotted pin 7 out of the boreholes 6 of the ceiling
pipe with a hammer. For this purpose, slide the ceiling
pipe somewhat against the ceiling pipe flange plate so that
the slotted pin is pushed out of the groove 8 .
3. Remove the ceiling pipe flange plate 1 from the ceiling
pipe 4 .
4. Saw off the ceiling pipe in accordance with the length M
specified in the order-specific dimension sheet and deburr it.

border (flange side) of the ceiling pipe 4 and drill six
boreholes 6 for the slotted pin.
– The boreholes are in the middle of the cross-section of
the ceiling pipe,
– the distance of the cut edge of the ceiling pipe up to the
middle point of the drilled hole is 25 mm.
6. Drill two boreholes of Ø10.2 mm (diameter) and deburr
them.
Fixing the ceiling pipe to the ceiling pipe flange plate

7. Join the two parts of the canopy retaining plate 2 with 2
flathead screws M5 x10 and install it with the canopy plate
on the ceiling pipe.
8. Place the ceiling pipe flange plate 1 on the ceiling pipe
4 and slide it somewhat down.
9. Hit the slotted pin 7 through the two boreholes 6 with a
hammer.
10. Slide the ceiling pipe against the ceiling flange plate such
that the slotted pin 7 sits in the groove 8 of the upper
clamping collar 8 .
11. Tighten the four clamping collars above and below and to
do this tighten the three fixing screws on each clamping
collar.

Figure 37 9.5.1 Canopy retaining plate and canopy plate

Put the 2-piece SlimLine in place
For subsequent installation of the canopy plate or a ceiling
plate, the canopy retaining plate divided in two pieces and the
canopy plate must be installed on the ceiling pipe flange plate
1.
The canopy retaining plate is fixed on the ceiling pipe with two
split rings 7 and 8 .
NOTE
Vertical position of the canopy retaining plate
The final vertical position of the canopy retaining

plate can be adjusted after installing the electrical
components.
Adjusting the vertical position of the canopy retaining plate

1. Slide the upper split ring 8 on the ceiling pipe 2 .
2. Adjust the vertical position at the bottom edge of the upper
split ring 8 on the ceiling pipe 2 :
– For canopy 200 = 116 mm (from the bottom edge of the
finished ceiling),
– For ceiling plate = 102 mm (above the bottom edge of
the finished ceiling).
3. Tighten the Allen screws 6 (M 8 x 40 mm) on the split ring
8.
Place the canopy retaining plate

4. Slide the two-piece canopy retaining plate 3 and lower
split ring 7 on the ceiling pipe 2 and align the canopy
retaining plate on the cutout in the ceiling.
5. Tighten the Allen screws 6 (M 8 x 40 mm) on the lower
split ring 7 .
6. Join the two canopy retaining plates 3 with the two flat-
head screws 4 (M5 x10 mm).
7. Check that the canopy retaining plate 3 is seated securely.
Place the canopy plate

9. Secure the canopy plate until the installation of the canopy
or the ceiling plate from falling down.

9.6 Installing the 1-piece SlimLine central

column
Figure 38 The SlimLine central column A with ceiling pipe flange plate
5 is fixed to the three threaded bolts 1 screwed on to the
ceiling pipe flange plate.
1. Slide the central column with the ceiling pipe flange plate
5 on the three threaded bolts 1 and fix it temporarily on
two threaded bolts with hexagon nuts 5 .
2. First screw the lower plastic insulating washer 7 and the
lower flat washer 8 on two threaded bolts and then screw
the self-locking hexagon nuts 9 .
3. Remove the O ring for fixing the upper washers.
4. Turn the lower three hexagon nuts 9 carefully and on op-
posite sides up to the end stop against the upper hexagon
nuts 2 .
In doing so, ensure that the upper plastic insulating wash-
ers 4 and lower plastic insulating washers 7 are seated
in the through holes 6 (Ø12) of the ceiling pipe flange
plate.
5. Tighten the hexagon nuts 9 evenly:
6. Check that the ceiling pipe flange plate is seated securely.

9.6.1 Fitting the ceiling pipe flange plate with electrical

components
Figure 39 The electrical components are installed on the bottom side of
the ceiling pipe flange plate 1 :
• Screw DIN rails 2 and 4 with two Allen screws M5 x 16
mm each to the ceiling pipe flange plate for:
– terminal block 6 ,
– filter board 9 .
• Insert the individual terminals of the terminal block 6 on
the DIN rail 4 ,
• Insert the filter board 9 on the DIN rail 2 .
• Connect the power supply unit 8 with screws to the two
angle brackets 7 in the threaded holes 5 of the ceiling
pipe flange plate.
9.6.2 Connecting the power supply to the 1-piece Slim-

Line central column
The device-internal cabling 2 is laid in the central column at
the factory.
Power supply
• Input voltage 100 V - 240 V 50/60 Hz,
• Operating voltage 24 V DC.
• Connect the on-site and device-internal connection cables
on the terminal block 6 and on the electrical components
according to the circuit diagrams attached in the Appendix:
– Lighting system comprising one or two light heads, cir-
cuit diagram: #1552503.
– Lighting system comprising light head with camera, cir-
Installing the 1-piece SlimLine canopy

Chapter 9.4.1, page 52

9.6.3 Installing the extension arm on the 1-piece Slim-

Line central column
Figure 40 The covers of both joint bearings 3 and 8 of the extension
arm 5 consists of two-piece shells 4 . The shells are only
plugged into one another.
• Press the shells 4 carefully away from each other with the
help of a compatible slotted screwdriver and remove them.
Device-internal power supply
The device-internal power supply from the central column 1 to
the extension arm 5 and from the extension arm to the spring
arm E is provided by two 3-pole plug connections.
• Take the plug 6 from the rear joint bearing 8 and the plug
7 from the front joint bearing 3 of the extension arm.
Lubricate the bearings with grease
1. Remove the circlip D, lug ring C and washer B from the
pivot shaft 2 of the central column.
ATTENTION
Wear of the bearing
The pivot shaft is pre-lubricated with grease at the

factory. Do not remove the film of grease. A pivot
shaft that has not been lubricated with grease leads
to increased wear of the bearing.
 WARNING
A circlip D that is stretched too far or

installed incorrectly may cause the
lighting system to crash:
• Use the circlip D only once for installation. Do
not use damaged or bent circlips.
• Install the circlip D in such a manner that it sits
completely and securely in the groove of the
spring arm pin.
• Follow the sequence of installation.
Fix the extension arm
2. Slide the joint bearing 3 of the extension arm on the pivot
shaft 2 of the central column.
3. Attach the fastening elements to the pivot shaft in the fol-
lowing order:
– Push on the flat washer B ,
– Place the lug ring C in such a way that the lug sits in
the drill hole 9 on the pivot shaft,
– Place the circlip D into the groove A on thepivot
shaft.
4. Check that the extension arm is seated securely on the
central column.
Mounting the spring arm
Mounting the spring arm E on the extension arm: Chapter 10,
page 63.

9.7 Installing the 2-piece SlimLine central

column
Figure 41 The SlimLine central column A with ceiling pipe flange plate
5 is fixed to the three threaded bolts 1 screwed on to the
ceiling pipe flange plate.
1. Slide the central column with the ceiling pipe flange plate
5 on the three threaded bolts 1 and fix it temporarily on
two threaded bolts with hexagon nuts 5 .
2. First screw the lower plastic insulating washer 7 and the
lower flat washer 8 on two threaded bolts and then screw
the self-locking hexagon nuts 9 .
3. Remove the O ring for fixing the upper washers.
4. Turn the lower three hexagon nuts 9 carefully and on op-
posite sides up to the end stop against the upper hexagon
nuts 2 .
In doing so, ensure that the upper plastic insulating wash-
ers 4 and lower plastic insulating washers 7 are seated
in the through holes 6 (Ø12) of the ceiling pipe flange
plate.
5. Tighten the hexagon nuts 9 evenly:
6. Check that the ceiling pipe flange plate is seated securely.

9.7.1 Fitting the ceiling pipe flange plate with electrical

components
Figure 42 The electrical components to be installed differ from each other,
depending on the terminal devices to be installed (light head,
flat screen monitor).
Two light heads

– 2 x power supply units,
– 2 x filter boards.
One light head with camera combined with flat screen mon-
itor
– 1 x power supply units
– 1 x filter board for light heads.
The electrical components are installed on the bottom side of

the ceiling pipe flange plate 7 :
• Screw DIN rails 5 , A and B with tow Allen screws M5 x
16 mm each to the ceiling flange plate for:
– Terminal block C ,
– Filter boards 6 and 9 ,
• Insert the individual terminals of the terminal block C on
the DIN rail B ,
• Insert the filter boards 6 and 9 on the DIN rails 5 and
A.
• Screw the power supply unit 1 or 4 respectively on the
retaining plate 2 in the threaded holes 3 on the ceiling
pipe flange plate 7 .

9.7.2 Connecting the power supply to the 2-piece Slim-

Line central column
Figure 43 The device-internal cabling 8 is laid in the central column at
the factory.
Power supply
• Input voltage 100 V - 240 V 50/60 Hz,
• Operating voltage 24 V DC.
• Connect the on-site and device-internal connection cables
on the terminal block C and on the electrical components
according to the circuit diagrams attached in the Appendix:
Installing the 2-piece SlimLine canopy

Chapter 9.5.1, page 55

9.7.3 Connecting the extension arm to the 2-piece Slim-

Line central column
Figure 44 The central column is connected with screws on the ceiling pipe
flange 4 to the counter flange 7 of the extension arm pair.
1. Raise the extension arm 2 with lifting gear.
2. Connect the device-internal connecting cables 5 of the
ceiling pipe to the connecting cables 6 of the extension
arm according to the circuit diagrams given in the attached
Appendix:
3. Screw and tighten six Allen screws 3 (M10 x 25 mm –
12.9 / with serrated washers) from the top through the
boreholes of the ceiling pipe flange 4 in the thread of the
counter flange 7 :
4. Check that the extension arm 2 is seated securely on the
ceiling pipe 1 .
Mounting the spring arms

Mount the spring arms 8 and 9 on the extension arm:
Chapter 12, page 65 .
NOTE
Pre-assembly
For light heads with camera, the spring arm on the

extension arm is pre-assembled at the factory. The
connection cables are laid through both pendant
arms.

10 Specifying the spring arms
10.1 Fitting the spring arms
Figure 45 The installation of the spring arm version depends on the model
of the central column.
The following spring arm versions can be mounted on the stan-
dard central column for installation of end devices:
• Light heads (with or without camera) on the spring arm
AC 2000 or AC 2000 NRH (Low Room Height),
• the camera on a separate pendant arm on the spring arm
AC 2000,
• the flat screen monitor holders VidiaPort VESA 100, Vidia-
Port Single and VidiaPort Duo on the spring arms AC 2000,
AC 3000 or AC 5000,
• the TruPort supply unit on the spring arm AC 5000.
The following spring arm versions can be mounted on the
SlimLine central column for installation of end devices:
• Light heads (with or without camera) on the spring arm
AC 2000,
• the flat screen monitor holders VidiaPort VESA 100 and
VidiaPort Single on the AC 2000 spring arm.
10.2 Spring arm fittings
For the different versions of the lighting system e.g.: The spring
arms are fitted differently for light heads with/without camera or
for the VidiaPort flat screen monitor installation.
The simplest method for differentiating the area of application is
to look in the connecting pin of the spring arm:
1. The spring arm contains 3-pole plug and socket 1 for the
installation of light heads.
2. The spring arm contains 7-pole plug and socket 2 for the
installation of light heads with camera or the camera on a
separate pendant arm.
3. The spring arm without plug and socket 3 for pulling
supply lines through for flat screen monitor installations
such as, e.g. VidiaPort and TruPort supply unit.
• The spring arm without plug and socket 3 is restricted to
approx. 330 degrees of rotation in order to rule out the sup-
ply lines that have been pulled through from twisting or
breaking off.
10.2.1 Adjustments on the spring arms

For the spring force to balance the weight of the light head or
flat screen monitor, the braking force and the adjustment work
for the swivel range of the spring arms, please refer to Chapter
28, page 137.

11 Preparing the extension arm
Figure 46 11.1 Preparing the extension arm

1
1. Unscrew two oval head screws DIN 7985 A - M3 x 40 mm
2
1 from the extension arms and remove the cover 2 ver-
Pos. 3
3 tically upwards.
Pos. 2 2. For subsequent installation of the spring arm, unscrew the
4 two brake screws 4 opposite one another such that they
Pos. 1 no longer protrude in the mounting opening of the exten-
sion arm 3 .
3. Lubricate both bushings (above and below) in the exten-
sion arm slightly with some grease (e.g. Microgleit GP
360).

12 Mounting the AC 2000 spring arm / LCH
Figure 47 12.1 Dismantling the protective case from the

spring arm pin
1
2 1. Disassemble the circlip 1 and 1 washer Ø 39 mm2 at
3 the AC 2000 spring arm with plug and socket, range of ro-
tation more than 360 degrees and AC 2000 LCH accord-
4 ing to Chapter 12.2, page 65 and Chapter 12.2.3,
5 page 66.
or
2. Disassemble the circlip 1 and 2 washers Ø 39 mm2 at
the AC 2000 spring arm empty with end stop, range of ro-
tation less than 360 degrees according to Chapter 12.2,
page 65 and Chapter 12.2.3, page 66.
3. Pull out the protective case 3 from the spring arm pin 4
of the AC 2000 / LCH upwards.
4. Only for the AC 2000 spring arm without end stop (range
of rotation > 360°):
• Check that the Ø 48 mm washer 5 is mounted on the
spring arm pin 4.
12.2 Disassemble the circlip
Figure 48 12.2.1 Consequences of an incorrectly disassembled

and mounted circlip
 WARNING
Pendant arm system crashing
The spring arm, the bracket and the end

device (e.g. flat screen monitor,
operation lights, etc.) are held in position on the
spring arm by a circlip.
If the circlip is stretched too far or installed
incorrectly during installation or disassembly, it slips
out of the groove in the spring arm.
As a result, the spring arm, the adapter and end
device crash and internal supply lines may rip off.
This may lead to severe injuries:
• The circlip should be installed only by trained,
technically qualified staff.
• A suitable set of circlip pliers with restricted
spreading capability must be used.
• Follow the installation instructions and the instal-
lation sequence.
• At the time of initial installation, use the disas-
sembled circlip only once or use a new unused
circlip.
• In case of service or maintenance, a new and
unused circlip must always be installed.
Check that the circlip is seated properly in accordance with-

Figure 49 12.2.2 Use circlip pliers with restricted spreading capa-

bility
ca. 8 mm
The Figure illustrates a sample set of circlip pliers with
restricted spreading capability 1 .
The restricted spreading capability prevents the circlip from
1 getting overstretched. The circlip should not be disassembled
without a set of circlip pliers with restricted spreading capability
2
1.
1. Turn the adjusting ring 2 of the circlip pliers 1 so that the
ca. 32,4 mm
restriction on stretching the circlip is about 8 mm as shown
in the Figure.
• This is equivalent to a spread of the inner diameter of the
circlip of 32.4 mm.
Figure 50 12.2.3 Removing the circlip

1
 WARNING
2
3
An overstretched circlip may cause the
4 pendant arm system to crash:
•Stretch the circlip 1 carefully only as
far as it is necessary to just guide it over the
spring arm pin 3.
• To do this, stretch the circlip 1 to an inner diam-
ca. 8 mm
eter of 32.4 mm. This is equivalent to an inner
dimension of approx. 8 mm between the lugs.
1. Insert the circlip pliers with restricted spreading capability
in the lugs of circlip 1.
ca. 32,4 mm 1
2. Stretch the circlip 1 carefully only as far as it is necessary
to just guide it over the spring arm pin 3.
3. Remove the circlip 1 carefully.
3 4. One washer Ø 39 mm2 for the spring arm AC 2000 with
plug and socket, range of rotation more than 360 de-
grees, AC 2000 LCH or 2 washers Ø 39 mm2 for the
spring arm
Remove the AC 2000 empty with end stop, range of rota-
tion less than 360 degrees.
5. Mark the circlip 1 for one-time use with a waterproof pen
on the outer diameter and keep it aside for subsequent in-
stallation.
6. Check that the Ø 48 mm washer 4 is mounted on the
spring arm pin 3.

Figure 51 12.3 Installing the circlip
1 The figure does not show any plugs and sockets for simplicity
and uses the AC 2000 spring arm as an example.
2
1. Prepare the extension arm according to Chapter 11.1,
3 page 64.
4 Spring arm AC 2000 with plug and socket, without end
stop - range of rotation > 360°
5 2. Check that the Ø 48 mm washer 5 is mounted on the
spring arm pin 3.
3. Insert the spring arm into the extension arm 4.
4. Place one washer Ø 39 mm 2 on the spring arm pin 3 of
the AC 2000 spring arm.
• The washer Ø 39 mm 2 should not be in the groove of the
ca. 8 mm spring arm pin 3 but it must be below the groove on the
extension arm 4.
Spring arm AC 2000 empty with end stop - range of rotation
< 360 °
ca. 32,4 mm 1 1. Insert the spring arm into the extension arm 4.
2. Place two washers Ø 39 mm 2 on the spring arm pin 3
of the AC 2000 empty spring arm.
• The washers Ø 39 mm 2 must not be in the groove of the
3 spring arm pin 3 but it must be below the groove on the
extension arm 4.
For initial installation, use the circlip that has been disassem-
bled under Chapter 12.1, page 65 (to be identified from the
marking on the outer diameter) or use a new and unused one.
In case of service or maintenance, a new and unused circlip
must always be installed.
 WARNING

pendant arm system to crash:
spring arm pin 3.
eter of 32.4 mm. This is equivalent to an inner
dimension of approx. 8 mm between the lugs.
• The circlip 1 must lock audibly in the groove of the pin 3
of the spring arm.
5. Check that the circlip 1 is seated securely in accordance
with Chapter 12.4, page 68.

12.4 Check that the circlip is seated securely
The circlip must just fit completely in the groove provided for it.
This is checked by the following steps:
Figure 52 12.4.1 Acoustic test

1 • The circlip 1 must lock audibly in the groove of the spring
arm pin.
Figure 53 12.4.2 Visual inspection

1 1. The washer Ø 39 mm 2 for the AC 2000 spring arm with
plug and sockets, range of rotation more than 360 de-
2 grees and AC 2000 LCH or two washers Ø 39 mm 2 for
the AC 2000 empty spring arm with end stop, range of ro-
tation less than 360 degrees must be installed below the
circlip 1.
2. The circlip 1 should not be oblong.
3. The distance of the two ring lugs in the circlip 1 must
match the distance in the unclamped condition. A larger
distance indicates that the circlip 1 has not been installed
correctly.
Figure 54 12.4.3 Turning the circlip in its groove

Set a small compatible screwdriver on the lug 1 of the circlip 2
and turn the circlip 2 carefully in the direction of the arrow.
1
• Take care not to stretch the circlip 2 excessively or to
press it out of the groove.
2 Proper seat
➥ If the circlip 2 can be rotated in its groove, then the circlip
2 is installed properly.
Improper seat
➥ If the circlip 2 cannot be rotated, then the circlip 2 must
be disassembled according to Chap. 12.2 and a new cir-
clip 2 must be installed according to Chap. 12.3.

12.5 Installing the spring arm for light heads

without camera
Figure 55 Feature of the spring arms

1 • 3-pole plug and socket 6 in the spring arm pin 5 .
2 Installing the spring arm

1. Pull out the 3-pin plug 3 carefully upwards from the ex-
3
tension arm 4 .
4 • Take care to ensure that the supply line does not get dam-
aged.
ATTENTION
5
Damage to the covers:
6
• Lift the spring arm 8 only at the position of the
7
arrow.
8 • Do not lift the spring arm 8 at the covers 9 .
2. Lift the spring arm 8 at the position of the arrow and slide
9 the spring arm pin in the spring arm holder of the exten-
sion arm 4 .
• Take care to ensure that for the AC 2000/NRH the washer
AC 2000 Ø 48 mm 7 is installed on the spring arm pin.
AC 3000  WARNING
AC 5000
A circlip 1 that is stretched too far or
AC 2000 NRH installed incorrectly may cause the
• Use circlip pliers with restricted spreading capa-
3 6
bility.
• Use the circlip 1 only once for installation. Do
• Install the circlip 1 in such a manner that it sits
spring arm pin.
• When inserting the circlip, the washer Ø 39 mm
2 should not be in the groove of the spring arm
pin, but it must be below the groove on the
extension arm.
3. Install the washer Ø 39 mm 2 and circlip 1 according to
4. Check that the circlip 1 is seated securely according to
Chapter 12.4, page 68
Connect the plug
5. Insert the 3-pin plug 3 exactly axially into the 3-pole plug
and socket 6 such that they are connected.
6. Check that the 3-pin plug 6 is seated securely.
7. Install the cover of the extension arm according to Chap-
ter 15, page 97.

12.6 Installing the spring arm for light heads

with camera
Figure 56 Feature of the spring arms

1 • 7-pole plug and socket 4 with three plug adapters 6 and
one 6-pin plug 5 in the spring arm pin 7 .
2
Installing the spring arm
1. Position the spring arm 9 steadily with the spring arm pin
3 7 upwards below the spring arm holder of the extension
arm.
2. Pull out the 7-pole plug and socket 4 carefully down-
4 5 6
wards from the extension arm 3 .
3. Pull out the 7-pin plug and socket carefully upwards from
the spring arm pin 7 .
Connect the plug
4. Connect three plug adapters 6 according to the color
marking with one another using screws.
7 5. Connect the 6-pin plug 5 .
8 6. Slide the plug adapter 6 and 6-pin plug 5 carefully in
the extension arm 3 .
9
7. Check that the 7-pole plug and socket 4 is seated
securely.
A • The plugs must be connected completely with one another.
• The cables of the plugs must be stowed away in the exten-
AC 2000
sion arm without any kinks.
AC 3000 ATTENTION
AC 5000 Damage to the covers:
Lift the spring arm 9 only at the position of the

AC 2000 NRH arrow.
• Do not lift the spring arm at the covers A .
8. Lift the spring arm 9 at the position of the arrow and slide
it in the extension arm 3 .
• Take care to ensure that for the AC 2000/NRH the washer
Ø 48 mm 8 is installed on the spring arm pin.
• The cables should not be buckled and the plug should not
get damaged.
 WARNING

bility.
spring arm pin.


pin, but it must be below the groove on the ex-
tension arm.
11. Check that the spring arm 9 is seated securely in the
extension arm 3 .
ter 15, page 97.
12.7 Installing the spring arm AC 2000 empty for

VidiaPort / TruPort flat screen monitor
installations
Figure 57 12.7.1 Disassembling the spring arm cover

1. Unscrew four recessed countersunk flathead screws
M3 x 10 mm 3 - DIN 966 (2 in front and 2 behind).
2. Remove four caps 4 (2 in front and 2 behind).
1 3. Carefully unlock four locks 1 (2 above and 2 below, each
laterally offset) of the spring arm covers 2 with a slotted
2 screwdriver.
• Do not damage the locks 1.
1 4. Remove two spring arm covers 2.

Figure 58 12.7.2 Disassembling the front joint cover

1. Unscrew the recessed countersunk flathead screws
M3 x 10 mm 2 - DIN 966.
2. Slide the circlip of the locking segment 3 down and re-
move it.
3. Remove the locking segment 1 with an appropriate
screwdriver.
4. Set a suitable slotted screwdriver according to the Figure
at the height of the detent 6 of the clip between the two
joint covers 5 and unlock the detent 6 with a slight tap
1
6 (do not turn the screwdriver).
5. Carefully fold apart two joint covers 5, unlock the remain-
2
5 ing clips and remove the 2 joint covers 5.
3  CAUTION
Risk of getting cut injuries
The plates have sharp edges:

4 • Wear gloves.
6. Remove two plates 4.
5
Figure 59 12.7.3 Disassembling the rear joint cover

For models with groove 2:
1. Slide a suitable slotted screwdriver into the groove 2 and
unlock the two joint covers 1.
For models without groove 2:
1 2. Use a suitable hammer to hit on the contact points of the
4 joint covers 1 until they unlock.
2 3. Remove two joint covers 1.
 CAUTION

• Wear gloves.
4. Remove the upper and the lower plates 4.
• For this purpose, the lower plate must be pulled out of the
joint cover 3.

Figure 60 12.7.4 Disassembling cable clips
 WARNING
Electric shock hazard
If the cable clips 2 are not installed

again at their previous position, the
supply lines may get damaged. Contact with live
1 parts may lead to fatal electric shock.
• Mark the position of the cable clips 2 perma-
2
nently.
1. Unlock five cable clips 2 with a suitable slotted screw-
driver from the side out of the parallel guide 1.
2. Remove the cable clips 2 and keep them.
Figure 61 12.7.5 Guide the supply lines into the spring arm
Feature of the spring arm
• No plug and socket in the spring arm pin 4 of the spring
arm 6 to pull supply lines through (see Chapter 10.2,
page 63).
1. Lift the spring arm and slide it into the extension arm 5.
 WARNING

bility.
spring arm pin.
• When inserting the circlip, the two washers Ø 39
mm 2 should not be in the groove of the spring
3
arm pin, but it must be below the groove on the
extension arm.
4
1 2. Install two washers Ø 39 mm 2 and circlip 1 according

to Chapter 12.3, page 67.
2 3. Check that the circlip 1 is seated securely according to
3 4. Insert the cable ring 2 according to the Figure in the
opening of the spring arm pin 6.
4 5. Guide the supply line 1 through the spring arm holder of
the extension arm 5 and the spring arm pin 6 and out of
6 the spring arm.
• Ensure that the supply line 1 is guided through the cable
ring 2.

• Pull out the supply line 1 up to the required length.
Figure 62 12.7.6 Pull the supply lines through the spring arm
1  WARNING
3 1
If the supply lines get damaged, the
4 2 pendant arm system may become live.
Contact with live parts may lead to fatal electric
3 shock.
• Pull in the supply lines without twisting them.
4 • Do not damage the cable insulation.
1. Route the supply line 1 below the column 2 and
5 through to the cable route 4.
2. Route the supply line 1 through the cable route 4 over
6 the column 5 and out of the end device holder 6.
3. Check the cable slack in the supply line 1:
1 • The supply line 1 must lie in a slight bend without any pull
over the rear column 2 and the front column 5.
4. Insert the first cable clip 3 at the marked position near
the front column 2.
• If necessary, bend the cable clips 3 for installation.
2
5. Place the remaining 4 cable clips 3 on the marked posi-
4 tions on the cable route 4.
• Take care to see that the supply line 1 does not get dam-
5 aged.
6. Perform a function test.
6 • Check that the supply line 1 is not subjected to strain and
that the spring arm can be moved freely.
1 7. Install the cover of the extension arm according to Chap-
ter 15, page 97.

Figure 63 12.7.7 Installing the front joint covers

1. Set the joint covers 1 on the spring arm and slide them
into one another with slight pressure until the 4 clips 2
lock.
2. Check that the joint covers 1 are seated securely:
1 • The joint covers 1 must fit perfectly into one another.
• The joint covers 1 must lie without gaps on the spring arm.
2
3. Replace the locking segment 3.
4. Slide the circlip of the locking segment 5 on the joint
cover 1 and rotate it until the boreholes cover one anoth-
er.
5. Screw and tighten the recessed countersunk flathead
screws M3 x 6 mm 4 - DIN 966.
The upper plate 6 has 2 small detents 7 and 3 boreholes.
The lower plate 9 has 2 small detents B and 2 boreholes.
 CAUTION

• Wear gloves.
6. Slide the upper plate 6 with the detents 7 forward and
up in the guide 8 of the joint cover 1 until the 2 detents
7 lock audibly into the joint cover 1.
7. Slide the lower plate 9 with the recess forward and the
1 detent s ⑪ down into the guide A of the joint cover 1 until
the 2 detents B lock audibly in the joint cover 1.
3

Figure 64 12.7.8 Installing the rear joint cover

1. Set the joint covers 2 on the spring arm and slide them
into one another with slight pressure until the 3 clips 1
1 lock.
2. Check that the joint covers 2 are seated securely:
1 • The joint covers 2 must fit perfectly into one another.
• The joint covers 2 must lie without gaps on the spring arm.
2
NOTE
Differentiating between the plates
• The upper plate 5 has 2 small detents 4 and

2 boreholes.
• The lower plate 7 has 2 small detents 8, 1
borehole and a flexible clip 6, which covers the
adjustment opening for the vertical end stop.
 CAUTION

3 • Wear gloves.
4 3. Slide the upper plate 5 with the recess forward and the
detents 4 up in the guide 3 of the joint cover 2 until the
5 2 detents 4 lock audibly into the joint cover 2.
4. Slide the lower plate 7 with the clip 6 forward and the
6
detents 8 down into the guide 9 of the joint cover 2
until the 2 detents 8 lock audibly in the joint cover 2.
7
2
Figure 65 12.7.9 Installing the spring arm cover
1  CAUTION
2
3 • Wear gloves.
1. Set the spring arm covers 2 on the spring arm.
4 2. Press 4 plates 5 (2 in front and 2 behind) down and insert
them in the guide of the spring arm covers 2.
5 3. Slide the joint covers 2 carefully into one another until
the 4 clips 1 lock into each cover.
4. Check that the plates 5 and the spring arm covers 2 are
seated securely:
• All 8 clips 1 must be locked.
• The spring arm covers 2 must fit perfectly into one
another.
• The spring arm covers 2 must lie without gaps on the

spring arm.
• The plates 5 must slide in the spring arm covers 2 without getting blocked while
making up and down movements.
5. Screw 4 caps 3 with 1 recessed countersunk flathead screw M3 x 10 mm 4
- DIN 966 on the spring arm covers 2 in accordance with the Figure.
6. Check that the joint caps 3 are seated securely:
• The caps 3 must lie without gaps on the spring arm.

13 Installing the AC 3000 spring arm
Figure 66 13.1 Dismantling the protective case from the

spring arm pin
1
2 1. Disassemble the circlip 1 and 1 washer Ø 50 mm 2
from the AC 3000 spring arm in accordance with Chap.
3
13.2..
2. Pull out the protective case 3 from the spring arm pin 4
4 upwards.
5 3. Check that the Ø 50 mm washer disk 5 is mounted on the
spring arm pin 4.
Figure 67 13.2.1 Consequences of an incorrectly disassembled

and mounted circlip
 WARNING

lation sequence.
circlip.

Figure 68 13.2.2 Use circlip pliers with restricted spreading

capability
ca.13,5 mm
2
1.
ca. 40,4 mm
limitation on stretching the circlip is about 13.5 mm as
shown in the Figure.
circlip of 40.4 mm.
ca. 13,5 mm  WARNING


ca. 40,4 mm
3 spring arm pin 3.
• To do this, stretch the circlip 1 to an inner
diameter of 40.4 mm. This is equivalent to an
inner dimension of approx. 13.5 mm between
the lugs.
1
2 1. Insert the circlip pliers with restricted spreading capability
3 in the lugs of circlip 1.
4 to just guide it over the spring arm pin 3.
3. Remove the circlip 1 carefully.
4. Remove one washer Ø 50 mm 2.
5. Mark the circlip 1 for one-time use and keep it for installa-
tion subsequently.
6. Check that the Ø 50 mm washer 4 is installed on the
spring arm pin 3.


ca. 13,5 mm
The Figure does not show any plugs and sockets for the sake of
simplicity.
ca. 40,4 mm 1 page 64.
2. Check that the Ø 50 mm washer disk 6 is mounted on the
spring arm pin 5.
3. Introduce the spring arm 4 into the extension arm 3.
5
4. Place one washer Ø 50 mm 2 on the spring arm pin 5 of
the spring arm 4.
• The washer Ø 50 mm 2 should not be in the groove of the
spring arm pin 5 but it must be below the groove on the
extension arm 3.
1
2 At the time of initial installation, use the circlip disassembled
under Chapter 13.2, page 78 or use a new unused circlip.
3 In case of service or maintenance, a new and unused circlip
4
 WARNING
5
6
spring arm pin 3.
eter of 40.4 mm. This is equivalent to an inner di-
mension of approx. 13.5 mm between the lugs.
of the spring arm.
with Chap. 13.4.


arm pin.

1 1. The washer Ø 50 mm 2 must be installed below the cir-
clip 1.
2 2. The circlip 1 should not be oblong.
correctly.

1
2 Proper seat
Improper seat
If the circlip 2 cannot be rotated, then the circlip 2 must be
disassembled according to Chap. 13.2 and a new circlip 2
must be installed according to Chap. 13.3.

Figure 74 13.5 Installing the spring arm with 3-pole plug

1 and socket
2 Feature of the spring arms

• 3-pole plug and socket in the spring arm pin 5 .
3
4 1. Pull out the 3-pin plug 1 carefully upwards from the ex-
tension arm 4 .
• Take care to ensure that the supply line does not get dam-
aged.
2. Lift the spring arm 7 and slide the spring arm pin 5 into
the spring arm holder of the extension arm 4 .
• Take care to ensure that the washer disk Ø 50 mm 6 is
5 installed on the spring arm pin.
6
7  WARNING

bility.
spring arm pin.
tension arm.
Connect the plug
and socket such that they are connected.
ter 15, page 97.


1 and socket
2 Feature of the spring arms

• 7-pole plug and socket 6 with three plug adapters and one
3
6-pin plug in the spring arm pin 7 .
1. Position the spring arm 9 steadily with the spring arm pin
7 upwards below the spring arm holder of the extension
arm.
2. Pull out the 7-pole plug and socket carefully downwards
4 from the extension arm 3.
5 3. Pull out the 7-pole plug and socket 6 carefully up out of
6
Connect the plug
7 marking with one another using screws.
8 5. Connect the 6-pin plug 5 .
9 6. Slide the plug adapter 4 and 6-pin plug 5 carefully in
7. Check that the 7-pole plug and socket 6 is seated se-
curely.
• The plugs must be connected completely with one another.
8. Lift the spring arm 9 and slide it in the extension arm 3 .
• Take care to ensure that the Ø 50 mm washer disk 8 is
installed on the spring arm pin.
get damaged.
 WARNING

bility.
spring arm pin.
tension arm.
9. Install the washer Ø 50mm 2 and circlip 1 according to

11. Check that the spring arm 9 is seated securely in the

extension arm 3 .
ter 15, page 97.
13.7 Pull the cables through an empty spring

arm
Figure 76 - Similar to the Figure! 13.7.1 Disassembling the rear joint cover
1. Slide a suitable slotted screwdriver into each of the tow
locks 1 /2 and unlock the two joint covers 3.
2. Remove two joint covers 3.

Figure 77- Similar to the Figure! 13.7.2 Disassembling the spring arm cover
1. Unscrew four recessed countersunk flathead screws 4
(2 in front and 2 behind).
2. Unlock four locks 1 (2 above and 2 below, each laterally
offset) of the spring arm covers 3 with a slotted screw-
driver.
• Do not damage the locks 1.
3. Remove two spring arm covers 3.
 CAUTION
1 Risk of getting cut injuries

• Wear gloves.
2 4. Remove the upper and the lower plate 2 from the spring
arm covers 3.
3
4

Figure 78- Similar to the Figure! 13.7.3 Guide the supply lines into the spring arm
No plug and socket in the spring arm pin 6 for pulling supply
lines through.
1. Position the spring arm 8 with the spring arm pin 6 up-
wards into the spring arm holder below the extension arm
5.
the spring arm holder of the extension arm 5 .
• Take care to ensure that the washer disk Ø 50 mm 7 is
installed on the spring arm pin.
 WARNING

8 installed incorrectly may cause the
bility.
3 • Install the circlip 3 in such a manner that it sits
4 spring arm pin.
• When inserting the circlip, the washers Ø 50 mm
1 4 should not be in the groove of the spring arm
2 tension arm.
3 3. Install the washer Ø 50 mm 4 and circlip 3 according to
4 4. Check that the circlip 3 is seated securely according to
6 Chapter 13.4, page 81
5. Insert the cable ring 2 according to the Figure in the
opening of the spring arm pin 6 .
6. Route the supply line 1 through the spring arm holder of
the extension arm 5 and the spring arm pin 6 out of the
spring arm 8 .
• Ensure that the supply line 1 is routed through the cable
ring 2 .
• Pull out the supply line 1 up to the required length.
 WARNING
If the supply lines get damaged, the

pendant arm system may become live.
Contact with live parts may lead to fatal electric
shock.
• Pull in the supply lines without twisting them.

Figure 79 - Similar to the Figure! • Do not damage the cable insulation.

7. Route the supply line 1 over the column 2 and into the
cable route 4 .
8. Route the supply line 1 through the cable route 4 over
1
the column 5 and out of the end device holder 6 .
9. Check the cable clearance of the supply line 1 :
2
• The supply line 1 must lie in a slight bend without any pull
3 over the rear column 2 and the front column 5 .
4 • Check that the supply line 1 is not subjected to strain and
that the spring arm can be moved freely.
5 11. Check that the spring arm is seated securely in the exten-
sion arm.
6 12. Install the cover of the extension arm according to Chap-
ter 15, page 97.
1

Figure 80 14.1 Disassemble the end cap from the spring

arm pin
1
1. Pull out the end cap 1 from the spring arm pin 4 up-
2
wards.
3 2. Disassemble the circlip 2 and 1 washer Ø 39 mm 3
4 from the AC 5000 spring arm 6 in accordance with Chap.
14.2.
5
 WARNING
Achtung !
Arretierstift nicht vor abgeschlossener
Montage des Gerätes herausziehen !
Attention !
Do not pull out locking button
before assembly is completed !
The spring arm is under high spring force. If the

locking pin 5 is pulled out of the bracket and the
6 end device, the spring arm 6 moves up quickly and
may cause severe injuries.
• Do not pull out the locking pin 5 before installa-
tion of the bracket and end device has been
completed.
14.2.1 Consequences of an incorrectly disassembled

and mounted circlip
 WARNING

lation sequence.
circlip.

Figure 81 14.2.2 Use circlip pliers with restricted spreading capa-

bility
ca. 13,5 mm
2
1.
ca. 40,4 mm
limitation on stretching the circlip is about 13.5 mm as
shown in the Figure.
circlip of 40.4 mm.
1  WARNING
2
3
spring arm pin 3.
ca. 13,5 mm
ca. 40,4 mm 1 3. Remove the circlip 1 carefully.
4. Remove one washer Ø 39 mm 2.
5. Mark the circlip 1 for one-time use and keep it for installa-
tion subsequently.
3


1
The Figure does not show any plugs and sockets for the sake of
2
simplicity.
page 64.
2. Introduce the spring arm 4 into the extension arm 3 .
3 3. Place one washer 39 mm 2 on the spring arm pin 5 of
Achtung !
Attention !
4 the spring arm 4.
• The washer 39 mm 2 should not be in the groove of the
spring arm pin 5, rather it must be below the groove on the

extension arm 3.
At the time of initial installation, use the circlip disassembled

ca. 13,5 mm under Chapter 14.2, page 88 or use a new unused circlip.
In case of service or maintenance, a new and unused circlip
ca. 40,4 mm 1 in the lugs of circlip 1.
 WARNING
5
spring arm pin 5.
of the spring arm.
with Chap. 14.4.


arm pin.

1 1. The washer Ø 50 mm 2 must be installed below the
circlip 1.
2 2. The circlip 1 should not be oblong.
correctly.

1
2 Proper seat
Improper seat
If the circlip 2 cannot be rotated, then the circlip 2 must be
disassembled according to Chap. 14.2 and a new circlip 2
must be installed according to Chap. 14.3.


and socket
1
Feature of the spring arms
2 • 3-pole plug and socket in the spring arm pin.
3 Installing the spring arm
1. Pull out the 3-pin plug 1 carefully upwards from the ex-
tension arm 4 .
• Take care to ensure that the supply line does not get dam-
aged.
4
5 the spring arm holder of the extension arm 4 .
 WARNING
6 Lighting system crashing
Achtung !

Attention !

lighting system / pendant to crash:
bility.
spring arm pin.
• When inserting the circlip, the washer 2 should
not be in the groove of the spring arm pin, but it
must be below the groove on the extension arm.
3. Install the washer 2 and circlip 1 in accordance with
Connect the plug
and socket such that they are connected.
ter 15, page 97.


1 and socket
2
Feature of the spring arms
• 7-pole plug and socket 6 consisting of three plug adapters
4 and one 6-pin plug 5 in the spring arm pin 6 .
3 1. Position the spring arm 8 steadily with the spring arm pin
4 7 upwards below the spring arm holder of the extension
5 arm 3 .
6 2. Pull out the 7-pole plug and socket carefully downwards
from the extension arm 3.
3. Pull out the 7-pole plug and socket 6 carefully up out of
7
Connect the plug
8 4. Connect three plug adapters 4 according to the color
Achtung !
Attention !
5. Connect the 6-pin plug 5 .
6. Slide the plug adapter 4 and 6-pin plug 5 carefully in

7. Check that the 7-pin plug and socket is seated securely.
• The plugs must be connected completely with one another.
8. Lift the spring arm 8 and slide it in the extension arm 3 .
get damaged.
 WARNING

bility.
spring arm pin.
• When inserting the circlip, the washer 2 should
not be in the groove of the spring arm pin, but it
must be below the groove on the extension arm.
9. Install the washer 2 and circlip 1 in accordance with
11. Check that the spring arm 8 is seated securely in the ex-
tension arm 3 .
ter 15, page 97.

14.7 Pull the cables through an

empty spring arm

• No plug and socket in the spring arm pin
5 for pulling supply lines through.
• In order to rule out twisting of the supply
lines, the spring arm is without plug and
socket and restricted by an end stop 6 to
a range of rotation of approx. 330 degrees.
Preparing for the installation
Figure 89 1. Route the supply lines 4 with a pulling
1 wire through the extension arm 3 and
out of the rear end of the extension arm.
2
2. Unscrew four Phillips screws M4 x 6 mm
E and remove the two halves of the cov-
er D .
3
 CAUTION
4 Risk of getting cut injuries:
The cover clips B have sharp

edges:
5 • Wear gloves.
• Remove the cover clips B cau-
C 6
tiously.
7 3. Remove the cover clips B from the guide

of the halves of the cover.
4. Unscrew four screws M4 x 6 mm 9 and
8 remove the cover A of the mounting
B B 9 opening 8 .
A
 WARNING
If power supply lines

with 230 V in the spring
arm become damaged, there is risk
of death by electric shock.
E D
• Pull in the power supply lines
without twisting them.
• Do not damage the cable insu-
lation.

Figure 90 Repetition Figure 89 Installing the spring arm

1 5. Position the spring arm 7 steadily with
the spring arm pin 5 upwards below the
2
spring arm holder of the extension arm
3.
6. Route the supply lines 4 in accordance
3 with the Figure in parallel, without twisting
them and below the spring pipe C
4 through the spring arm 7 .
7. Lift the spring arm 7 and slide it in the
extension arm 3 , and while doing so, re-
position the supply lines 4 .
5 • The supply lines should not be twisted or
kinked.
C 6
8. Fix the supply lines 4 with cable ties in
such a manner that when placing the cov-
7 ers D they cannot get damaged.
8
 WARNING
B B 9 Lighting system crash-
A ing
A circlip 1 that is
stretched too far or installed
incorrectly may cause the lighting
system to crash:
• Use circlip pliers with restricted
spreading capability.
E D • Use the circlip 1 only once for
installation. Do not use dam-
aged or bent circlips.
• Install the circlip 1 in such a
manner that it sits completely
and securely in the groove of
the spring arm pin.
• When inserting the circlip, the
washer 2 should not be in the
groove of the spring arm pin, but
it must be below the groove on
the extension arm.
• Follow the sequence of installa-
tion.
9. Install one washer 2 and circlip 1 in ac-
cordance with Chapter 14.3, page 90.
10. Check that the circlip 1 is seated secure-
ly according to Chapter 14.4, page 91
11. Insert the cover A of the mounting open-
ing 8 and unscrew it with four screws
M4 x 6 mm 9 on the spring arm.

NOTE
Installing the covers
Install the covers only after completing adjustment work.
 CAUTION
Risk of getting cut injuries:
The cover clips have sharp edges:

• Wear gloves.
• Install the cover clips cautiously.
NOTE
Position of the cover clips
While installing the halves of the covers, ensure that the four stainless cover
clips sit in the guides of the cover halves.
12. Introduce the cover clips B into the guide of the halves of the cover.
13. Set two halves of the cover D and tighten it with four Phillips screws M4 x 6 mm
E on the spring arm.
14. Check that the halves of the cover D are seated securely.

15 Installing the extension arm cover
Figure 91 Spring arm with 3-pin plug

The set screws 3 in the cover 2 hold the 3-pin plug 5 in
position.
 WARNING
Damaged internal supply lines may

make the lighting system live.
• While inserting the cover 2 ensure that the set
screws 3 do not damage the internal power
supply lines!
1. Place the cover 2 in such a manner that the two set
screws 3 sit in the recesses 4 of the 3-pin plug 5 .
2. Turn the cover 2 with the 3-pin plug 5 cautiously until
the two oval head screws 1 can be turned into the exten-
sion arm.
All spring arms
1. Screw the cover 2 with two oval head screws DIN 7985 A
- M3 x 40 mm 1 .
2. Check that the cover 2 is seated securely.
• The cover 2 must sit completely and without any bends in
the extension arm.
• The 2 oval head screws DIN 7985 A - M3 x 40 mm 1 must
be tightened.

16 Installing the wall bearing
16.1 Wall bearing versions
Figure 92 The wall bearing is supplied in 2 versions

1. Wall bearing without plug and socket 1 for the installation
of a VidiaPort flat screen monitor application.
2. Wall bearing with 3-pole plug and socket 2 for the instal-
lation of a light head.
16.1.1 Power supply versions in the wall version

The on-site power supply of the wall version is provided with
properly grounded protective ground socket at a maximum
distance of about 1.6 meters to the wall bearing or by an on-site
properly grounded connecting cable to the wall bearing.
16.1.2 Power supply for the light head or the VidiaPort

application
The power supply for the light head is provided via the 3-pole
plug and socket 1 .
The power supply of the VidiaPort flat screen monitor applica-
tion is provided with internal supply lines 2 that are installed
through the wall bearing, the extension arm and the spring arm.

16.2 Preparing for the installation
Figure 93 Check the requirements for safe wall anchoring in accordance

Removing the covers

1. Guide a compatible slotted screwdriver from the top into
the slot between the two covers 1 /3 and carefully loos-
en and remove the cover 1 .
2. Remove the cover 3 .
Mark the wall bearing position

3. Check the fastening base for available power supply
cables, gas or water pipes.
 WARNING
Drilling into power cables may lead to

fatal electric shock:
• Switch off and disconnect the on-site power sup-
ply and secure it against being switched back
on.
NOTE
Poor positioning capability
The exact vertical alignment of the wall bearing 2 is

crucial for ensuring ease of movement and secure
positioning capability of the lighting system.
• Drill boreholes vertically.
4. Mark the position of the wall bearing 2 in accordance

with the drilling template attached vertically on the wall.
• For a passage height of 2050 mm, the lower hole must be
drilled at a height of 2070 mm.
5. Install the wall bearing according to Chapter 16.3,
page 100.

16.3 Installing the wall bearing
16.3.1 Installation with heavy-duty anchors

Figure 94 1. Prepare for the installation according to Chapter 16.2,
page 99.
Fastening elements
2. For the fastening elements, please refer to Chapter 2.2,
page 18.

3. Drill two boreholes 1 according to the specifications of
the manufacturer of the fastening elements.
4. Clean the boreholes 1 thoroughly.
5. Tap one heavy-duty anchor 2 according to the specifica-
tions of the manufacturer of the fastening elements up to
the marking in the wall.
6. If required, route the on-site supply line 4 in the wall
bearing 3 .
NOTE
Poor positioning capability:

7. Screw the wall bearing 3 loose and align it vertically.
Tighten the heavy-duty anchors
 WARNING
Tighten the heavy-duty anchors 2

according to the specifications of the
manufacturer of the fastening elements.
8. Tighten the heavy-duty anchors 2 according to the spec-

ifications of the manufacturer of the fastening elements
evenly.
9. Check that the wall bearing 3 is seated securely.
• The wall bearing 3 must be flush with the wall.
Only for VidiaPort flat screen monitor application

10. Route the supply lines in accordance with Chapter 16.4,
page 102 through the wall bearing 1 .

16.3.2 Installation with counter plates

Figure 95 1. Prepare for the installation according to Chapter 16.2,
page 99.
Fastening elements
2. Refer to Chapter 2.2, page 18 for the fastening elements.
Setting boreholes
3. Drill two feedthrough holes.
Shortening the threaded bolts

4. Shorten the threaded bolts 2 of the counter plate 1 in
accordance with the wall thickness and the base plate
thickness of the wall bearing 3 .
5. Insert the counter plate 1 through the feedthrough bore-
holes and screw the wall bearing 3 with two flat washers
and hexagon nuts 4 loosely.
NOTE
Poor positioning capability

6. Align the wall bearing 3 vertically and tighten the hexa-

gon nuts in accordance with the specifications of the man-
ufacturer of the fastening elements.
7. Check that the wall bearing 3 is seated securely.
• The wall bearing 3 must be flush with the wall.
Only for VidiaPort flat screen monitor application

8. Route the supply lines in accordance with Chapter 16.4,
page 102 through the wall bearing 3 .

16.4 Route the supply lines through the wall

bearing
Figure 96 The supply lines must be routed through the wall bearing for
VidiaPort flat screen monitor applications.
 WARNING
Electric shock – Risk of death
If the supply lines carrying 230 V

(120 V) get damaged, the lighting
system is live:
• Pull in the supply lines without twisting or buck-
ling them,
• Do not damage the cable insulation.
Maximum cable cross-sections

A maximum of 3 supply lines can be installed.
• 2 cables with a cross-section of Ø 10 mm,
• 1 cable with a cross-section of Ø 8 mm,
Installation
1. Unscrew the set screw M3 2 and remove the protective
cap 3 from the pivot shaft.
2. Route the supply lines 1 through the installation opening
5 /6 into the wall bearing and out of the pivot shaft.
3. When routing the cable through the installation opening
5 install the cover 4 .
Figure 97 16.5 Installing optional stoppers
The stopper 3 is supplied in 2 versions:

• Stopper with 140 degrees range of rotation,
• Stopper with 174 degrees range of rotation,
Installing the stopper

1. Insert the stopper 3 from above up to the end stop in
both the grooves 4.
NOTE
New cover
After the electrical connection, install the new covers

attached 1 with the lateral recesses 2 .
2. Check that the stopper 3 is seated securely.

16.6 Electrical connection of the wall bearing
16.6.1 Electrical connection with power cable and power

plug
Figure 98 On-site prerequisite for fault current safety cutoff
The power supply must be safeguarded on-site with a circuit
breaker with appropriate fuse insert.
Electrical connection
1. Check that the on-site protected contact socket is ground-
ed properly.
2. Install two covers 1 /4 .
Safeguarding the installation site
 WARNING
With the power plug inserted or power

supply switched on at site, the 3-pole
plug and socket or the internal supply lines on the
wall bearing are live. Cordon off the installation site
to avoid an electric shock:
For 3-pole plug and socket
• Install the protective cap 6 .
For internal supply lines
• Label the on-site power supply with a sign.

• WARNING - Electric shock: Do not switch on the
on-site power supply.
Installing the protective cap

1. Slide the protective cap 2 on the pivot shaft and screw
the set screw M3 3 .
2. Check that the protective cap 2 is seated securely.
3. Install the extension arm according to Chapter 17,
page 105.

16.6.2 Electrical connection as fixed connection

Electrical connection
1. Check that the on-site supply line has been grounded
properly.
2. Route the on-site supply line through the installation open-
ing 3/4 in the wall bearing.
3. Place the on-site supply line on the terminal block 2 or
route it through the extension arm and spring arm.
4. Place the ground cable on the ground terminal 1 with the
ground symbol marked on it.
5. Install the two covers 5 /8 .
Safeguarding the installation site
 WARNING
With the power plug inserted or power

supply switched on at site, the 3-pole
plug and socket or the internal supply lines on the
wall bearing are live. Cordon off the installation site
to avoid an electric shock:
For 3-pole plug and socket
• Install the protective cap 6 .
For internal supply lines
• Label the on-site power supply with a sign.

• WARNING - Electric shock: Do not switch on the
on-site power supply.
Installing the protective cap

1. Slide the protective cap 6 on the pivot shaft and screw
the set screw M3 7 .
2. Check that the protective cap 6 is seated securely.
3. Install the extension arm according to Chapter 17,
page 105.

17 Installing the extension arm on the wall bearing
17.1 Installing the extension arm with power

cable

The power cable 8 with grounding plug is installed directly on

2. Remove two covers 9 /A in accordance with Chapter
16.2, page 99.
3. Remove the cover 7 on the bottom of the wall bearing.
Installing the extension arm

4. Pull out the power cable 4 through the wall bearing and
for the desired length up to the protective contact socket.
• Push back the remaining cable into the wall bearing.
5. Insert the cover 7 .
6. Install two covers 9 /A on the wall bearing.
ATTENTION
Damage to the device
A wall bearing pivot 5 that has not been lubricated

with grease leads to premature wear and failure of
the lighting system.
• Lubricate the wall bearing pivot 5 with grease
(Grease type: Optimol-Optipit).
7. Before pushing the extension arm 1 , check that the

washer Ø 48 mm 6 is installed on the wall bearing pivot
5.
8. Place the extension arm 1 exactly axially on the wall
bearing pivot 5 .
9. Check that the extension arm 1 is seated securely.
10. Check that there is adequate length of the power cable 8
to the grounded wall socket.
11. Install the spring arm according to Chapter 18,
page 107.

17 Installing the extension arm on the wall bearing
17.2 Installing the extension arm with 3-pole

plug and socket / internal supply lines
Figure 101 Preparing for the installation

Installing the extension arm
ATTENTION
Damage to the device
A wall bearing pivot 5 that has not been lubricated

with grease leads to premature wear and failure of
the lighting system.
• Lubricate the wall bearing pivot 5 with grease
(Grease type: Optimol-Optipit).
2. Before pushing the extension arm 1 , check that the

washer Ø 48 mm 6 is installed on the wall bearing pivot
5.
Only for extension arms with internal supply lines

• Route internal supply lines 7 in accordance with Chap-
ter 26, page 121 through the extension arm and the spring
arm.
Only for extension arm with 3-pole plug and socket

• Place the extension arm 1 exactly axially on the pin of the
wall bearing 5 such that the plug contacts 4 get con-
nected.
3. Check that the extension arm 1 is seated securely.

4. Install the spring arm according to Chapter 18,
page 107.

18 Installing the spring arm on the wall-mounted version
18.1 Installing the spring arm for light heads without camera
To install the spring arm AC 2000 / NRH with 3-pole plug and socket, refer to Chapter
12.5, page 69.
18.2 Installing the spring arm for VidiaPort flat screen monitor
installations
The installation of the spring arm without the plug and socket and pulling through the
supply lines are given in Chapter 12.7, page 71.

19 Installing the pedestal
Figure 102 1. Insert the bottom part of the pedestal tube 4 with power
supply unit housing in the pedestal base 6 .
2. Turn the bottom part of the pedestal tube 4 with power
supply unit housing, until the anti-twist lock 5 locks into
the bottom part of the pedestal tube 4 .
➥ The bottom part of the pedestal tube 4 with power supply
unit housing can no longer be turned.
3. Screw the Allen screw M12 x 35 mm 7 and tighten it with
a torque of 120 Nm.
4. Check that the bottom part of the pedestal tube 4 is seat-
ed securely.
5. Route the connecting cable with 3-pin plug 1 through the

top part of the pedestal tube 2 and secure it with some
adhesive tape.
6. Insert the top part of the pedestal tube 2 into the bottom
part of the pedestal tube 4 and screw 3 flathead screws
M5 x 8 mm 3 and tighten them.
7. Check that the top part of the pedestal tube 2 is seated
securely in the bottom part of the pedestal tube 4 .

20 Installing the spring arm on the mobile pedestal version
Figure 103 1. Pull out the 3-pin plug 5/6 cautiously out of the pedestal
tube 6 and spring arm 2 .
ATTENTION
Damage to the covers
Lift the spring arm 2 only at the position of the

arrow.
• Do not lift the spring arm at the covers 1 .
2. Lift the spring arm 2 at the position of the arrow over the
pedestal tube 7 , hold it and connect the 3-pin plug 5 /
6.
3. Slide the 3-pin plug 5 /6 cautiously from the top in the
pedestal tube 7 .
4. Insert the spring arm 2 into the pedestal tube 7 and
screw 2 flathead screws with Allen screws M5 x 8 mm 3 .
5. Screw the set screw M8 x 12 mm 4 on the opposite side
of the pedestal tube 7.
• The set screw M8 x 12 mm 4 is used as an end stop for the
swivel range.
6. Check the end stop of the spring arm 2 by turning it
clockwise and counterclockwise.
• The swivel range must be restricted on both sides to 10
degrees.
7. Check that the spring arm 2 is seated securely.
8. Install the light head according to Chapter 22.2,
page 112.

21 Installing the comfort handle on the TruLight 3000 light head
21.1 Installing the comfort handle on the

TruLight 3000 light head without camera

1. Unscrew one locking screw 3 .
2. Unscrew two brake screws 2 /4 .
Installing the comfort handle

3. Place the comfort handle 1 exactly axially on the pin of
the light head 6 such that the plug contacts 5 get con-
nected.
 WARNING
Light head crashing
The locking screw 3 secures the light

head 7 :
• Installing the locking screw 3 .
4. Screw one locking screw 3 .

5. Screw two brake screws 2 /4 .
6. Check that the comfort handle 1 is seated securely.
21.2 Installing the comfort handle on the

TruLight 3000 light head with camera

1. Unscrew one locking screw 3 .
2. Unscrew two brake screws 2 /4 .
Installing the comfort handle
5. Slide the 6-pin plug 5 and plug adapter 6 cautiously into
the comfort handle 1 .
6. Place the comfort handle 1 exactly axially on the pin of
the light head 7 .
 WARNING
Light head crashing
The locking screw 3 secures the light

head 7 :
• Installing the locking screw 3 .
7. Screw one locking screw 3 .

8. Screw two brake screws 2 /4 .
9. Check that the comfort handle 1 is seated securely.

22 Installing the light head
22.1 Installing the light head without camera on

the AC 2000 spring arm

1. Unscrew the flathead screw M 3 x 8 mm 3 and slide the
sleeve 2 up.
2. Screw the flathead screw M 3 x 8 mm 3 to fix the sleeve
2 again.
3. Remove the locking segment 6 .
• Remove the protective case from the spring arm connec-
tion.
Installing the bracket of the light head

4. Place the pins of the comfort handle5 exactly axially on
the spring arm 1 such that the plug contacts 4 get con-
nected.
 WARNING
Light head crashing
When using an incorrect locking

segment 6 the light head 5 may
crash:
• Use only the original locking segment 6 .
Checking the locking segment
The locking segment of the spring arms must be

checked to see that it has a thickness of at least 1.5
mm and a minimum width of 9.5 mm, it must be
lubricated with grease and it must be replaced if it
does not have the minimum thickness or width.
Figure 107 5. Check the locking segment 6 and replace it if necessary.

min. 1,5 mm 6. Insert the locking segment 6 , unscrew the flathead screw
M3 x 8 mm 3 and slide the sleeve 2 downwards.
 WARNING
min. 9,5 mm
Light head crashing
The sleeve 2 secures the locking

segment 6 and thus, the seat in the
light head 5 in the spring arm 1 :
• Ensure that the sleeve 2 covers the locking
segment 6.
• Make absolutely sure to secure the sleeve 2
with the flathead screw M3 x 8 mm 3 .
7. Screw the flathead screw M 3 x 8 mm 3 .
8. Check that the light head 5 is seated securely.
9. Adjust the spring arm 1 in accordance with Chapter 28,
page 137.

One-time or comfort handle

10. If required, install the one-time handle in accordance with
11. If required, install (only for TruLight 5520 and 5320) the
comfort handle in accordance with Chapter 23.2,
page 117.
22.2 Installing the light head without camera on

the spring arm AC 2000 NRH

1. Unscrew two oval head screws M3 x 4 mm 4 and remove
the locking plate 2 .
2. Take out the locking segment 3 from the spring arm con-
nection.
3. Unscrew two brake screws 5 opposite to one another
slightly.
tion.
Installing the light head
4. Insert the pins of the light head 7 exactly axially in the
spring arm 1 such that the plug contacts 6 get connected.
 WARNING
Light head crashing

crash:

Figure 109 5. Check the locking segment 3 and replace it if necessary.
min. 1,5 mm 6. Insert the locking segment 3 .
7. Place the locking plate 2 and screw two oval head Allen
screws M3 x 4 mm 4 .
8. Check that the locking plate 2 is seated securely.
min. 9,5 mm
9. Screw two brake screws 5 .

page 137.
Installing covers
12. Place two covers 9 and press them in until the four clips
8 get locked.
13. Check that the covers 9 are seated securely.

One-time or comfort handle

14. If required, install the one-time handle in accordance with
15. If required, install (only for TruLight 5520 and 5320) the
comfort handle in accordance with Chapter 23.2,
page 117.
22.3 Installing the light head with camera on the

AC 2000 spring arm

sleeve 2 up.
2 again.
tion.
Connect the plug
6. Slide in the 6-pin plug 5 and plug adapter 6 cautiously
in the spring arm 1 .
 WARNING
Light head crashing

crash:

7. Check the locking segment 7 and replace it if necessary.
8. Insert the locking segment 7 , unscrew the flathead screw
M3 x 8 mm 3 and slide the sleeve 2 downwards.

Figure 111
min. 1,5 mm  WARNING
Light head crashing
min. 9,5 mm

segment 7 and thus, the seat in the
light head 4 in the spring arm 1 :
segment 7.
• Make absolutely sure to secure the sleeve 2
with the flathead screw M3 x 8 mm 3 .
page 137.
Placing a compensating weight for the camera
12. Add a compensation weight for the camera in accordance
22.4 Installing the light head with camera on the

AC 2000 NRH spring arm

1. Unscrew two oval head screws M3 x 4 mm 4 and re-
move the locking plate 2 .
2. Take out the locking segment 3 from the spring arm con-
nection.
3. Unscrew two brake screws 5 opposite to one another
slightly.
tion.
Connect the plug
 WARNING
Light head crashing
When using am incorrect locking

crash:

Figure 113 Checking the locking segment

min. 1,5 mm The locking segment of the spring arms must be
min. 9,5 mm

8. Insert the locking segment 3 .
9. Place the locking plate 2 and screw two oval head Allen
10. Check that the locking plate 2 is seated securely.
11. Screw two brake screws 5 .
page 137.
Installing covers
14. Place two covers A and press them in until the four clips
9 get locked.
15. Check that the covers A are seated securely.


23 Installing the handle on the light head
23.1 Installing the one-time handle adapter
Figure 114 Remove the handle holder

1. Remove the sterile handle 1 .
1. Unscrew the four fastening screws 4 and remove the
handle holder 3 .
Installing the one-time handle adapter

2. Fix the one-time handle holder 6 with the four fastening
screws 4 on the handle adapter 2 .
3. Screw the one-time handle adapter 9 into the thread 8
of the one-time handle attachment 7 .
4. Place the one-time handle adapter 9 on the one-time
handle holder 6 such that the ball locking device 5 locks
audibly.
5. Check that the one-time handle adapter 9 is seated
securely.
➥ The one-time handle adapter 9 can no longer be pulled
down.
Customized one-time handle

• The customer-specific one-time handle (not in the scope of
supply) is placed on the one-time handle adapter 9 .

23 Installing the handle on the light head
23.2 Installing the comfort handle ALC / ALC+
Figure 115 Only TruLight 5520 and 5320
 WARNING
Damage to eyesight
With the light head switched on and

direct visual contact with the laser beam
in the comfort handle ALC+, the eyesight may get
damaged:
ATTENTION
Switch off the on-site power supply for installation
Before installing the comfort handle ALC / ALC+,

switch off the on-site power supply completely and
secure it against being turned on again.
The comfort handle ALC+ should be installed only
with the light head switched off and electrically de-
energized, since it may malfunction otherwise.
Putting off the On / Off switch of the light head is not
adequate for this purpose.
1. Unscrew the set screw 2 (M6 x 20 mm) from the grip at-
tachment 1 .
2. Establish plug-in connections of the connecting cables 4 .
3. Check that the plug-in connections 4 are seated securely.
Attaching the laser module 5 .

4. Push back the connecting cables 4 cautiously in the grip
attachment 1 .
5. Place the comfort handle ALC+ 5 and then turn it clock-
wise by 15 degrees up to the end stop.
➥ If it is sitting properly, the laser module 6 sits flush with
the ball locking device 3 .
6. Screw and tighten the set screw 2 (M6 x 20 mm) in the
grip attachment 1 .
7. Check that the comfort handle ALC+ 5 on the grip attach-
ment 1 is seated securely.

24 Installing the camera on a separate pendant arm

sleeve 2 up.
2 again.
• Remove the protective case from the spring arm connection.
Connect the plug
Installing the camera
 WARNING
Camera crashing

segment 7 the separate camera 4
may crash:

Figure 117 8. Insert the locking segment 7 , unscrew the flathead screw
min. 1,5 mm M3 x 8 mm 3 and slide the sleeve 2 downwards.
 WARNING
Camera crashing
min. 9,5 mm

segment 7 and thus, the seat of the
separate camera 4 in the spring arm 1 :
segment 7 .
• Make sure to secure the sleeve 2 with the flat-
head screw M3 x 8 mm 3 .
10. Check that the separate camera 4 is seated securely.
page 137.

25 Adding/removing the compensation weight
25.1 Adding a compensation weight
Figure 118 The spring arm balances the weight of the light head with
camera or the camera on a separate pendant, such that the
camera remains stationary in every position set. To compen-
sate the changing weight conditions with the camera removed,
the compensation weight must be added.
1. Slide the locking device of the bayonet lock in the position

1 so that the three shut-off openings 3 of the base plate
2 are released.
2. Align the compensation weight 7 in such a manner that
the arrangement of the three bayonet pins 6 and the two
centering pins 5 of the camera mount 4 match with the
shut-off openings 3 in the base plate 2 .
• The alignment of the camera connection plug then also
matches.
3. Insert and fix the compensation weight 7 on the camera
mount 4 .
To do so, slide the locking device of the bayonet
lock to the position 8.
• Ensure that the two red dots align.
4. Check that the compensation weight 7 is seated securely.

25 Adding/removing the compensation weight
25.2 Removing a compensation weight
Figure 119 1. Slide the locking device of the bayonet lock in the position
1 so that the three shut-off openings 3 of the base plate
2 are released.
 WARNING
The light head moves up on its own
While removing the compensation

weight 4 the light head / separate
camera may move up on its own:
• Hold the light head / separate camera tight when
removing the compensation weight 4 .
• Then guide the light head / separate camera up
gradually and leave it.
2. Hold the light head / separate camera tight and pull out the
compensation weight 4 from the light head / separate
camera.
3. Guide the light head / separate camera up gradually and
leave it.

26 Installing the VidiaPort flat screen monitor connections
26.1 Typical model-related features
Figure 120 The installation of the flat screen monitor connections depends
on the model of the central column.
26.1.1 Standard central column

The following flat screen monitor holders can be installed
on the standard central column:
• Spring arm AC 2000, load capacity max. 18 kg including
the flat screen monitor holder:
– VidiaPort VESA 100,
– VidiaPort Single.
– VidiaPort Single and VidiaPort Duo.
– VidiaPort Single and VidiaPort Duo.
• Spring arm AC 5000, load capacity max. 40 kg minus the
1 flat screen monitor holder TruPort (see the model plate for
its own weight 1 ).
26.1.2 SlimLine central column

The following flat screen monitor holders can be installed on the
SlimLine central column:
– VidiaPort Single.
Cable routing
During installation of the VidiaPort flat screen monitor connec-
tions, the supply lines for the flat screen monitor must be routed
through the pendant system (spring arm, extension arm and
ceiling pipe).
Extension arm position of the flat screen monitor connec-

tion
Standard central column: The VidiaPort flat screen monitor
connections are installed only on the lowermost and/or upper-
most position of the extension arm (Pos. 1 or Pos. 3, see
Figure).
SlimLine central column, 2-piece: The VidiaPort flat screen
monitor connections are installed only on the uppermost exten-
sion arm position.
Stopper
In order to prevent the supply lines from twisting, the extension
arm position 1 or position 3 are provided with a stopper that
restricts the range of rotation of the extension arm to approx.
330 degrees.

26.2 VidiaPort versions
Figure 121 The VidiaPort flat screen monitor connection can be installed in
different pendant systems. The choice of the pendant system
depends on the weight of the flat screen monitor, the VidiaPort flat
screen monitor connection as well as the cross-section required
for passing the cable through.
Properties of the individual spring arms

• AC 2000:
– Load capacity = up to max. 18 kg (VidiaPort flat screen
monitor connection + flat screen monitor)
– Cable outlet = max. 2 x 9 mm
– Narrowest point in the cross-section = 160 mm2
• AC 3000:
– Cable outlet: = max. 1 x 9 mm + 1 x 6 mm + 2 x 5 mm
• AC 5000:
– On the extension arm length 1150 mm = 34 kg (Vidia-
Port flat screen monitor connection + flat screen monitor)
– Cable outlet = max. 2 x 12 mm + 2 x 6.5 mm
Own weights of the VidiaPort flat screen monitor connec-

tions
• VESA 100 adapter = 2 kg
• VidiaPort Single = 5.3 kg
• VidiaPort Duo = 9.2 kg
Loads of the VidiaPort flat screen monitor connections

• AC 2000 with VidiaPort Single (18 kg - 5.3 kg) = 12.7 kg
• AC 3000 with VidiaPort Duo (30 kg - 9.2 kg)/2 =10.4 kg per
monitor bracket
• AC 5000 with VidiaPort Duo (40 kg - 9.2 kg)/2 =15.4 kg per
monitor bracket
Outlet for supply lines

The outlet for supply lines can also be restricted by the Vidia-
Port flat screen monitor connection, the hole drilled in the
ceiling pipe or the feedthrough cross-section of the central
column, and must be checked in every case.
NOTE
Installing the VidiaPort
The installation of the VidiaPort flat screen monitor

connections is described in separate instruction
manuals.

26.3 Route the supply lines through the

VESA 100 adapter
 WARNING
If the supply lines carrying 230 V (120 V)

get damaged, the lighting system is live:
ling them,
Figure 122
1. Introduce the supply lines 4 from below through the in-
stallation opening 3 in the Vesa 100 adapter 2 .
2. Pull out the supply lines 4 from the pin 1 of the Vesa
100 adapter 2 .
3. Install the flat screen monitor.

26.4 Installing the VidiaPort Vesa adapter,

VidiaPort Single or Duo on the spring arm
AC 2000/3000
Figure 123 Only AC 3000 spring arm

• Unscrew the split brake screw M 10 x 8.6 mm 8 .

sleeve 3 up.
3 again.
4. Remove the two covers 1 .
Route the supply lines through
 WARNING
If the supply lines carrying 230 V (120

V) get damaged, the lighting system is
live:
ling them,
5. Pull the supply lines 5 according to Figure 123 through

the spring arm connection to the parallel guide 9 .

Figure 124 Installing the VidiaPort flat screen monitor connection

6. Insert the VidiaPort flat screen monitor connection 6 ex-
actly axially in the spring arm 2 .
 WARNING
Crashing of the flat screen monitor
connection

segment 7 the flat screen monitor connection 6
may crash:
7. Insert the locking segment 7 , flathead screw

Unscrew the screw M 3 x 8 mm 4 and slide the sleeve 3
down.
 WARNING
connection

segment 7 and thus, the seat in the flat screen
monitor connection 6 in the spring arm 1 .
segment 7 .
• Secure the sleeve 3 at all costs with the flat-
head screw M3 x 8 mm 4 .
Only AC 3000 spring arm

• Screw the split brake screw M 10 x 8.6 mm 8 .
9. Check that the flat screen monitor connection 6 is seated

securely.
10. Fix the supply lines 5 in the parallel guide 1 of the
spring arm 2 with 5 cable ties.
11. Install the two covers 1 .

26.5 Installing the VidiaPort Duo on the AC

5000 spring arm
 WARNING
If the lock 5 without the flat screen

monitor installed unlocks, the AC 5000
spring arm 2 moves up rapidly and may cause
severe injuries:
• Do not pull out the lock 5 on the AC 5000
spring arm 2 before completing installation of
the flat screen monitor.
Figure 125
1. Unscrew two screws M 4 (Allen screws) 8 and remove
the spring plate 7 .
 WARNING

get damaged, the lighting system
becomes live:
ling them,
4. Pull the supply lines 3 according to Figure 125 through

the spring arm connection to the pipe 9 .
Installing the VidiaPort flat screen monitor connection

5. Insert the flat screen monitor connection 4 exactly axially
 WARNING
connection

segment 6 the flat screen monitor connection 4
may crash:
6. Insert the locking segment 4

Figure 126
 WARNING
connection
The spring plate 7 secures the locking

segment 6 and thus, the seat in the flat screen
monitor connection 4 in the spring arm 2 .
• Ensure that the spring plate 7 is screwed tight-
ly with 2 screws M4 (Allen screws) 8 .
7. Place the spring plate 7 and screw it tight with 2 screws

M 4 (Allen screws) 8 .
8. Check that the flat screen monitor connection 4 is seated
securely.
Figure 127 26.6 Grounding the AC 5000 spring arm
 WARNING
A defect in the insulation may make the

lighting system live:
• Ground the AC 5000 spring arm.
1. Remove the insulation of the attached ground cable

2.5 mm² 4 and place it on the grounding point 1 in the
extension arm 2 .
2. Route the ground cable 2.5 mm² 4 through the spring
arm 3 and out of the installation opening 8 , cut it to the
required length, remove the insulation and place it on the
grounding point 7 in the spring arm.
3. Fix the supply lines and ground cable 2.5 mm² 4 on the
bottom side of the pipe 6 at a distance of 20 cm with ca-
ble ties 5 .
4. Install the covers 9 only after completing the adjustment
work.
5. Pull in the cables in accordance with Chapter 26.7,
page 128.

26.7 Pulling in the cables
 WARNING

get damaged, the lighting system
becomes live:
ling them,
Figure 128
1. Route the supply lines 3 in accordance with Figure 128
with a pulling wire through the extension arm 4 .
2. Pull out the supply lines 3 in accordance with Figure
128 from the extension arm 2 :
• Position 1 at the bottom of the extension arm,
• Position 3 at the bottom of the extension arm,
3. Route the supply lines 3 through the ceiling pipe 1 .
• Ensure that other supply lines in the central column do not
get damaged.
4. Connect the supply lines 3 to the connecting terminals
on the interface plate or on the ceiling flange.
5. Adjust the spring arm in accordance with Chapter 28,
page 137.
Figure 129 26.8 Grounding the VidiaPort monitor bracket:
1. Install the attached ground cable (#1774337) with an M4

screw on the grounding point 3 of the extension arm 1 .
2. Route the grounding cable through the extension arm
opening 2 , the spring arm and the monitor bracket.
3. Connect the grounding cable to the monitor bracket: See
the separate instructions on the monitor bracket.

26.9 Installing a rotating canopy
26.9.1 Installing the lower halves of the rotating canopy

Figure 130 1. Place two halves of the rotating canopy 2 in such a man-
ner on the uppermost extension arm 9 :
• that the supply lines 1 sit in the recesses 5 ,
• that the 4 boreholes 3 in the halves of the rotating canopy
2 sit in the 4 pins 4 on the top of the extension arm A .
2. Connect the halves of the rotating canopy 2 with the clips
6 to one another.
3. Connect the halves of the rotating canopy 2 with 2 flat-
head screws M4 x 8 mm 8 and 2 cap nuts M4 7 to one
another.
• The rounded off cap nuts M4 7 must sit inside the halves
of the rotating canopy 2 such that the supply lines 1 do
not get damaged.
4. Check that the halves of the rotating canopy 2 are seat-
ed securely.
5. Lay the supply lines 1 in the halves of the rotating cano-
py 2 to form a loop such that while the uppermost exten-
sion arm 9 turns, the supply lines 1 do not get pulled.
6. Check that the supply lines 1 can rotate freely.
Figure 131 26.9.2 Installing the split ring

7. Place the split ring 2 in such a manner around the ceiling
pipe A that the 4 threaded inserts 3 point upwards.
8. Screw the split ring 2 with 2 recessed countersunk flat-
head screwsM5 x 12 mm 1 together.
9. Tighten two recessed countersunk flathead screws
M5 x 12 mm 1 such that the split ring 2 can just be
pushed axially on the ceiling pipe A .

26.9.3 Installing the upper halves of the rotating canopy

Figure 132 10. Place two halves of the rotating canopy 2 around the
ceiling pipe A and join them to one another with 2 flat-
head screws M4 x 8 mm 4 and 2 cap nuts M 4 5 .
• The rounded off cap nuts M4 5 must sit inside the halves
of the rotating canopy 2 such that the supply lines 6 do
not get damaged.
11. Screw the halves of the rotating canopy 2 with 4 round-
head screws M5 x 10 mm 1 on the split ring 3 .
12. Slide the halves of the rotating canopy 2 down until the
upper and lower halves sit inside one another.
13. Perform a functional test by rotating the upper extension
arm 9 .
• The halves of the rotating canopy must be easy to move
and must rotate without resistance inside one another.
Figure 133 26.10 Installing the cover of the ceiling pipe
White cover (Version until 05/2013)

1. Insert two springs 3 on the 2 pins 4 .
2. Insert two pins 4 in the boreholes 2 of the extension
arm 1 .
3. Place the cover 5 on the two pins 4 .
• The sealing lip in the cover 5 must sit in the groove 6 of
4. Check that the cover 5 is seated securely.
Removing the white cover

• To remove the cover 5 press it at the height of the two
pins 4 and pull it out from below.
Gray cover (Version starting from 05/2013)

1. Place the cover on the central column until the sealing lip
of the cover sits in the groove of the extension arm.
2. Screw two screws through the side holes of the cap in the
central column.
Tightening torque 5 Nm
3. Check that the cover is seated securely.
➥ The screw heads must be flush with the cover.
Removing the gray cover

• To remove the cover unscrew the two screws and pull out
the cover from below.

Figure 134 26.11 Installing the TruPort supply unit to the AC

AC 5000 5000 spring arm
ATTENTION
Supply units with gas supply
Supply units with gas supply should not be installed!
1
 WARNING
A
9 If the lock 6 of the spring arm without
the supply unit TruPort 5 installed is
2
8 removed, the AC 5000 A moves up rapidly and
may cause severe injuries:
7 3
• Do not pull out the lock 6 on the AC 5000 A
6 spring arm before completing installation of the
AC 5000 4
TruPort pendant 5 .
5
1. Unscrew two Allen screws M4 9 and remove the spring
plate 8 .
 WARNING
If the supply lines 3 carrying 230 V

(120 V) get damaged, the lighting
system is live:
• Pull in the supply lines 3 without twisting or
buckling them,
4. Place the TruPort pendant 5 securely below the spring
arm.
• The connection 4 of the pendant must be located exactly
below the spring arm holder 2 .
5. Pull the supply lines 3 according to the Figure through
the spring arm connection 2 and pull it through below the
pipe A .

Installing the TruPort supply equipment

6. Insert the connection 4 exactly axially in the spring arm
2.
 WARNING
The TruPort supply unit crashing
Figure 135 Repetition Figure 134 When using an incorrect locking segment 7 the
AC 5000 TruPort connection 4 may crash:
7. Insert the locking segment 7 .
 WARNING
The TruPort supply unit crashing
1
The spring plate 8 secures the locking segment 7
and thus, the seat in the connection 4 in the spring
A arm 2 .
• Ensure that the spring plate 8 is screwed tight-
9
ly with 2 screws M4 (Allen screws) 9 .
2
8
8. Place the spring plate 8 and screw it tight with 2 Allen
7 3
screws M4 9 .
6 9. Check that the TruPort connection 4 is seated securely:
AC 5000 4
5 ATTENTION
Built-in modules and add-on components on TruPort
Optional built-in modules and add-on components

can be installed on TruPort during installation.
• For this purpose, please read and follow the Tru-
Port installation instructions (Chapter 9+13).
Fixtures and add-on components on TruPort

Fixtures and add-on components are allowed on all 4 sides on
the TruPort pendant.
Only approved accessories of Trumpf Medical systems should
be used.
Only the following components from the range of accessories
should be used in combination with VidiaPort:
• all fixtures other than lifting systems and Easy VAC.
• the following add-on components:
– Adapter TruPort CIM Channel CL
Mat. no. #1776363
– Adaption GCX channel 127-310 cpl.
Mat. no. #1776336
– Dock TruPort MPC-Rail 24V/Dock TruPort M-Rail 230V
Mat. no. # 1959096/1955161
– ComfortLine equipment rail
Mat. no. # 1636414 - Equipment rail horiz. 310 ComfortLine


and about the equipment rail ComfortLine for all components
- for the 25 mm interface diameter
- for interface with clamps
The installation position of function modules (e.g. modules with electric sockets or
communication sockets) can be changed with the help of an unlocking tool on all four
sides of the pendant. For both pendant widths - 220 mm and 310 mm - there is a special
unlocking tool available for each of them.
 WARNING
Excess weight
The own weight of the supply unit plus fixtures and add-on components
should not exceed the maximum load (load and/or torque) of the structural
system.
• Compliance with the max. load must be checked before attaching addi-
tional loads. Refer to the TruPort user manual.

27 Installing the wall operating panel
Figure 136 27.1 Wall operating panel versions
Versions
The wall operating panels are available as flush-mounted
version 1 or as the surface-mounted version 2 .
A wall operating panel contains only 1 board 3 with an asso-

ciated operating panel 4 .
27.2 Selecting the connection cables
Only for external power supply

In order to avoid problems during installation, e. g. while drilling
through fire barriers, we recommend the installation of addi-
tional filter boards on the ceiling flange for connecting the wall
operating panel.
Specification of the connection cables supplied

Choose the connection cable in accordance with the following
aspects:
The connection cables 2 x 2 x 0.5 mm² supplied

• #4024903 (15 m length)
• #0376098 (20 m length)
• #0376099 (25 m length)
have the following connection assignment:
• 1 = white = + (V DC)
• 2 = brown = – (GND)
• 3 = green = ext A
• 4 = yellow = ext B
• Shield = PE (Ground wire sign)
(see circuit diagram #1552218).
Using other connecting cables

• When using other connecting cables, the color coding may
change.
• The connecting cable used must have at least 2 twisted
pairs with a minimum cross-section of 0.5 mm².
• The shield is connected to the ground wire connection.

Figure 137 27.3 Installing the wall operating panel as flush-

mounted version
27.3.1 Installing the flush-mounted socket

1. Route the connecting cables through one of the openings
4 in the flush-mounted socket 2 .
2. Lay the residual length of the connection cables in the wall
cutout 1 in such a way that this does not get damaged
while installing the flush-mounted socket 2 .
3. Insert the flush-mounted socket 2 in the wall cutout 1 ,
so that the counter brackets 6 sit behind the wall and
tighten 4 flathead screws 5 M3 x 45 mm.
4. Check that the flush-mounted socket 2 in the wall cutout
1 is seated securely.
• The sheet edge 3 of the flush-mounted socket 2 must be
flush with the wall.
Figure 138 27.3.2 Connecting the wall operating panel

5. Connect the wall operating panel according to the circuit
diagram #1552218.
6. Establish the ground cable of the connecting cables on the
grounding point 4 .
7. Establish the ground cable of the wall operating panel cov-
er 2 on the grounding point 5 .
8. Slacken the connection cables in the strain relief unit 3 .
9. Place the seal 1 and panel 2 and tighten it with four flat-
head screws M 4 x 12 mm 6 .
10. Check that wall panel is seated securely.
Figure 139 27.4 Installing the wall operating panel as

surface-mounted
version
27.4.1 Installing the surface-mounted socket
 WARNING
Drilling into power cables may lead to

fatal electric shock:
• Switch off and disconnect the on-site power sup-
ply and secure it against being switched back
on.
1. Check the fastening base for available power supply

cables, gas or water pipes.
2. Drill four fastening boreholes according to the drilling tem-
plate in the surface-mounted socket 1 in the wall.
3. Route the connecting cables through one of the openings

in the rear wall of the surface-mounted socket 1 .

4. Tighten the surface-mounted socket 1 on the wall.
5. Check that the surface-mounted socket 1 is seated se-
curely.
Figure 140 27.4.2 Connecting the wall operating panel

6. Connect the wall operating panel according to the circuit
diagram #1552218.
7. Establish the ground wire of the connecting cables on the
grounding point 3 .
8. Establish the ground cable of the wall operating panel cov-
er 2 on the grounding point 4 .
9. Slacken the connection cables in the strain relief unit 5 .
10. Place the seal 1 and panel 2 and tighten it with four
flathead screws M 4 x 12 mm 6 .
11. Check that wall panel is seated securely.

28 Adjustment works
Figure 141 28.1 Swivel range on the spring arm type

Adjust AC 2000 NRH
Adjust the swivel range in such a manner that collisions with

other components are ruled out (the swivel range can be
restricted up to the horizontal level).
Before adjusting the swivel range, make sure that the spring
arm is unloaded.
28.1.1 Disconnecting the lighting system

Ceiling-mounted version
1. Switch off the mains switch in the OR.
➥ The lighting system is disconnected from the mains.
2. Ensure that the main switch is safeguarded against being
inadvertently switched back on.
Mobile pedestal version

1. Pull out the power plug.
2. Ensure that the power plug is safeguarded against being
inadvertently plugged in again.
28.1.2 Removing the covers

3. Press two covers 2 at the four clips 1 carefully with a
compatible slotted screwdriver and unlock them.
4. Remove two covers 2 .
28.1.3 Adjusting the swivel range

5. Insert the attached pin (Ø 4 mm x 110 mm) into the same
adjusting nut in the adjustment opening 3 .
If the swivel range needs to be reduced

• Turn the adjustment nut lying inside in the + direction.
If the swivel range needs to be increased

• Turn the adjustment nut lying inside in the – direction.
28.1.4 Installing covers

6. Place two covers 2 .
7. Press the covers 2 in the four clips 1 until they lock into
one another.

28 Adjustment works
Figure 142 28.2 Adjusting the swivel range on the spring

arm types AC 2000, AC 3000
AC 2000, 3000, 5000
AC 2000
Before adjusting the swivel range, make sure that the spring
arm is unloaded.

Ceiling and wall-mounted versions:
AC 2000 inadvertently switched back on.
Wall version with power plug

AC 2000
3. Insert the hexagon wrench of size 5 into the adjustment
opening 1 .
• Pull the spring arm down slightly to relieve the adjustment
screw in the spring arm.
45°
AC 2000
If the swivel range needs to be reduced
• Turn the torque wrench of size 5 in the – direction.
50°
If the swivel range needs to be increased

38°-2° • Turn the torque wrench of size 5 in the + direction.
AC 3000

48°-4°

28 Adjustment works
Figure 143 28.3 Swivel range on the spring arm type

Adjusting the AC 5000

28.3.1 Disconnecting the lighting system and supply unit

➥ The lighting system and the supply unit are de-energized.
3. Check that the system is electrically de-energized by mea-
suring the voltage!

4. Unscrew four Phillips screws M4 x 6 mm 2 and remove
the halves of the cover 1 .

5. Loosen the locking pin 3 .
6. Disassemble the circlip 6 and remove the stop pins 7 .
7. Insert the stop pins 7 in the desired hole (20°) or hole
(40°) 4 and lock them with the circlip 6 .
8. Check that the circlip 6 is seated securely.
28.3.4 Installing the covers and cover clips

9. Introduce the cover clips 5 into the guide of the halves of
the cover 2 .
10. Tighten two halves of the cover 1 with four Phillips
11. Check that the halves of the cover 1 are seated securely.

28 Adjustment works
Figure 144 28.4 Adjusting the spring force on the spring

arm, type AC 2000 NRH
The spring arm is equipped with a spring to balance the weight

of the light head. If the spring arm does not remain in the
selected position with the light head, the spring force needs to
be readjusted.
Adjust the spring force in such a manner that the spring arm
with the light head remains stationary in any desired position.

opening 1 .
2. Place the spring arm approximately 10° up or down in or-
der to relieve the adjustment screw in the spring arm.
If the spring arm goes down, the spring force is too low
• Turn the torque wrench of size 5 in the + direction.
If the spring arm moves upwards, the spring force is too

high

28 Adjustment works

arm types
AC 2000 and AC 3000

of the light head / flat screen monitor. If the spring arm does not
remain in the selected position with the light head, the spring
force needs to be readjusted.
with the light head remains stationary in any desired position.

opening 1 .
der to relieve the spring arm.

high

28 Adjustment works

arm type AC 5000

of the light head / flat screen monitor / pendant. If the spring arm
does not remain stationary in the selected position with the add-
on device attached, the spring force needs to be readjusted.
with the attached device remains stationary in any desired posi-
tion.
opening 1 .
der to relieve the spring arm.

high
NOTE
Readjusting the spring force
Readjustment may become necessary when fixing

components to the TruPort supply unit.

28 Adjustment works

arm type AC 2000 NRH
If the light head does not remain stationary in any position on its
own, the braking force on the spring arm must be adjusted.

Ceiling-mounted version
2. Safeguard the main switch against being inadvertently
switched back on.


3. Press two covers 2 at the four clips 1 carefully with a
compatible slotted screwdriver and unlock them.
4. Remove two covers 2 .
5. Continue the adjustment work in accordance with the
following page.

28 Adjustment works
Figure 148
 WARNING
Brake screws are designed as slotted

screws:
• All other types of screws should not be re-
moved.
To increase the braking force

• Turn the brake screws 3 alternately by the same number
of rotations in the + direction.
To reduce the braking force

• Turn the brake screws 3 alternately by the same number
of rotations in the- direction.
28.7.3 Installing covers

6. Place two covers 2 .
7. Press the covers 2 in the four clips 1 until they lock into
one another.
Brake screw used

• 3 Two brake screws with slot
(See Chapter 31, page 158).
Figure 149 28.8 Adjusting the braking force on the spring

arm type AC 3000
If the light head / flat screen monitor does not remain stationary
in any position on its own, the braking force on the spring arm
must be readjusted.
To increase the braking force

1. Turn the brake screw 1 in the spring arm with a suitable
slotted screwdriver in the + direction.
To reduce the braking force
2. Turn the brake screw 1 in the spring arm with a suitable
slotted screwdriver in the - direction.
Brake screw used

• 1 Brake screws with slot

28 Adjustment works
Figure 150 28.9 Adjusting the braking force for the light
head without camera
own, the braking force on the spring arm must be readjusted.
If the brakes can no longer be adjusted, an internal brake rod
must be replaced by a service technician.

Mobile pedestal version and wall version with power plug

The lighting system is disconnected from the mains.
Ensure that the power plug is safeguarded against being
28.9.2 Disassembling components

1. Press the ball locking device 1 of the handle 2 in and
pull out the handle.
2. Unscrew four Allen screws M4 x 30 mm 6 and remove
the grip attachment 5 .
3. Remove the grip cover 4 .
28.9.3 Setting the braking force

4. Turn two M6 set screws evenly in the adjustment openings
3 with a hexagonal wrench, wrench size 3 in + direction
in order to increase the braking force.
following page.

28 Adjustment works
Figure 151 28.9.4 Installing components

7. Put the grip cover 4 in place, put the grip attachment 5
in place and tighten with four Allen screws M4 x 30 mm
6.
• Check that the components are seated securely.
Brake screws used

• 3 M6 set screws

28 Adjustment works
heads with ALC+ and SLC
 WARNING
Damage to eyesight
With the light head switched on and

direct visual contact with the laser beam
in the comfort handle ALC+, the eyesight may get
damaged:
• Do not look directly into the laser beam,
• Do the adjustment work only when the light head
is switched off.


2. Unscrew the four Allen screws M4 x 15 mm 6 ,
3. Remove the retaining ring 5 .
4. Remove the grip cover 4 .
following page.

28 Adjustment works
Figure 153 28.10.3 Setting the braking force

28.10.4 Installing components

8. Attach the grip cover 4.
9. Put the retaining ring 5 in place.
10. Tighten the retaining ring with the four Allen screws M4 x
15 mm 6 .
11. Check that the components are seated securely.
12. Slide the handle 2 on the grip adapter ALC+/SLC and
press it up, until the ball locking device 1 locks into the
holder audibly.
Brake screws used

• 3 M6 set screws

28 Adjustment works
head with camera

Mobile pedestal version and wall version with power plug


2. Unscrew four recessed countersunk flathead screws 5
and remove the handle cover 4 .
28.11.3 Setting the braking force

28.11.4 Installing components

5. Place the handle cover 4 and screw 4 recessed counter-
sunk flathead screws 5 .
• Check that the handle cover 4 is seated securely.
Brake screws used

• 3 M6 set screws

28 Adjustment works
Figure 155 28.12 Adjusting the braking force at the

VESA 100 adapter
The braking force for stable positioning of the flat screen monitor
1 is adjusted on the joint 2 .
1. Remove the set screws M 4 x 10 mm 4 .
Increasing the braking force

2. Turn the Allen screw M 8 x 45 mm 3 in with a torque
wrench with max. 20 Nm torque clockwise.
Reducing the braking force

3. Turn the Allen screw M 8 x 45 mm 3 out with a torque
wrench by turning it counterclockwise.
4. Tighten the set screw M 4 x 10 mm 4 with max. 4 Nm
torque.
Figure 156 28.13 Adjusting the braking force for the separate
camera
The braking force for the stable positioning of the camera 1 is

adjusted at the brake shaft in the housing 3 of the horizontal
bracket. Adjustment should only be carried out when the
camera is fitted (with sterile handle).
1. Turn out the three screws 8 and remove the housing

cover 2 .
2. The adjusting screw 4 for the brake is secured with a
serrated washer. Bend the tooth 6 out of the locking
groove 7 to release the adjusting screw.
Increasing the braking force

3. Turn the adjusting screw 4 clockwise on the brake shaft
5 with an open-end wrench SW 27.
Reducing the braking force

4. Turn the adjusting screw 4 counterclockwise on the
brake shaft 5 with an open-end wrench SW 27.
5. Secure the adjusting screw 4 again by bending one ser-
ration of the serrated washer into the locking groove 7 (if
not otherwise possible due to the turn position, cant the
serration against the adjusting screw).
6. Place the housing cover 2 and secure it using the three
screws 8 .
7. Check that the housing cover 2 is seated securely.

28 Adjustment works
Figure 157 28.14 Adjusting the braking force on the pendant

arm of the ceiling and wall versions
 WARNING
Brake screws are designed as slotted

screws:
• All other types of screws should not be re-
moved.
The brake screws 1 -4 are slotted screws, and the brake

screws 5 are set screws. Adjust the brakes in the sequence of
the numbering 1 -5.
Brakes on the extension arm and spring arm

1. Turn the brake screws 1 and 2 with a suitable slotted
screwdriver in the + direction to increase the braking force.
Brakes on the Acrobat 3000 spring arm

2. Adjust the brake screw 3 in accordance with Chapter
Figure 149, page 144.
Brakes on the comfort handle

3. Turn two brake screws 4 with a suitable slotted screw-
driver in the + direction to increase the braking force.
Brakes on the light head

4. Adjust the brake screws 5 in accordance with Chapter
28.9, page 145, Chapter 28.11, page 149.
Brake screws used

• 1 -4 Brake screws with slot
• 5 M6 set screws
• (See Chapter 31, page 158).

29 Installing the canopy
Figure 158 29.1 Canopy for standard central column
The retaining bracket of the guide rails for holding the canopy
are fixed either to the interface plate or to a special canopy
retaining plate.
29.1.1 Installing the retaining bracket on the interface

plate
1. Screw two retaining brackets 2 with two flathead screws
M 4 x 8 mm each 3 to the interface plate 1 .
2. Check that the 2 retaining brackets 2 are seated securely.
Installing the guide rails

3. Screw two guide rails 5 with one Allen screw M 6 x 30 mm
each 4 to the retaining bracket 2 .
NOTE
Canopy plate
For installing the canopy 7 , the canopy plate 6

must be pushed up on the ceiling pipe.
-------------------------------------------------------------------
Canopy extension
Depending on the type of installation, the canopy 7

must be extended by one canopy extension 8 .

Figure 159 29.1.2 Installing the retaining bracket on the canopy re-
taining plate
If an interface plate is not mounted, the retaining brackets must
be mounted on the canopy retaining plate 1 .
M 4 x 8 mm 3 to the canopy retaining plate 1 .
2. Check that the retaining bracket 2 is seated securely.

NOTE
Canopy plate

-------------------------------------------------------------------
Canopy extension

or
if needed, a ceiling plate 9 must be installed.
-------------------------------------------------------------------
Position of the canopy retaining plate
Before installing the canopy 7 , if required, adjust

the position of the canopy retaining plate on the
ceiling pipe to the height of the canopy.

Figure 160 29.1.3 Fixing the canopy

Depending on the type of installation, the canopy, if required,
must be supplemented by a canopy extension.
Installing the canopy extension

1. Place the two halves of the canopy extension A with the
guide clips 3 on the surrounding guide bar 4 of the can-
opy 9 .
2. Fix the canopy extension. Screw the fastening screws 6
through the boreholes 7 in the nut 5 and tighten them
by hand.
Assembling the canopy

3. Place the sealing rubber 8 on the canopy halves 9 or
on the canopy extension A and cut it to the length re-
quired.
4. Place the two halves of the canopy on the guide rails and
push them together such that the two canopy halves are
locked by the retaining clips.
5. Tighten the two Allen screws B also through the bore-
holes on the canopy until the canopy closes with the ceil-
ing.
6. Check that the canopy is seated securely.
7. Press the cover caps C into the boreholes.
8. Slide the canopy plate 2 on the spacer tube and press it
into the canopy halves 5 .
9. Check that the canopy plate is seated securely.
Installing the face plate

The procedure for installing the face plate is like installing the
canopy. For this purpose, only longer Allen screws B are
used.

Figure 161 29.2 Canopy on the SlimLine central column
The retaining bracket of the guide rails for holding the canopy
are fixed only on the canopy retaining plate.
29.2.1 Installing the retaining bracket on the canopy re-

taining plate
M 4 x 8 mm each 3 to the canopy retaining plate 1 .
2. Check that the retaining bracket 2 is seated securely.

NOTE
Canopy plate

Canopy extension

or
if needed, a ceiling plate 9 must be installed.
Position of the canopy retaining plate
Before installing the canopy 7 , if required, adjust

the position of the canopy retaining plate on the
ceiling pipe to the height of the canopy.

Figure 162 29.2.2 Fixing the canopy

Depending on the type of installation, the canopy, if required,
must be supplemented by a canopy extension.
Installing the canopy extension

1. Place the two halves of the canopy extension A with the
guide clips 3 on the surrounding guide bar 4 of the can-
opy 9 .
2. Fix the canopy extension. Screw the fastening screws 6
through the boreholes 7 in the nut 5 and tighten them
by hand.
Assembling the canopy

3. Place the sealing rubber 8 on the canopy halves 9 or
on the canopy extension A and cut it to the length re-
quired.
4. Place the two halves of the canopy on the guide rails and
push them together such that the two canopy halves are
locked by the retaining clips.
5. Tighten the two Allen screws B also through the bore-
holes on the canopy until the canopy closes with the ceil-
ing.
6. Check that the canopy is seated securely.
7. Press the cover caps C into the boreholes.
8. Slide the canopy plate 2 on the spacer tube and press it
into the canopy halves 5 .
9. Check that the canopy plate 6 is seated securely.
Installing the face plate

The procedure for installing the face plate is like installing the
canopy. For this purpose, only longer Allen screws B are
used.

30 Functional Inspection and Instruction
 WARNING
Malfunction
Before commissioning the lighting system or the supply unit, the electrical
supply must be checked and approved by qualified personnel.
 WARNING
Damage to eyesight
In case of direct visual contact with the laser beam, the

eyesight may get damaged:
• Observe the specifications in the installation instructions. The applica-
tion of operations or procedures other than those specified in the instal-
lation instructions may lead to hazardous effects of the beam by the
laser.
After installation has been completed, a functional test must be conducted.

• The lighting system must not be handed over to the customer until it has been
tested:
– For the TruLight 5x20, the ALC+ functionality of the distance measurement
must be tested.
- LED "AUTO" lights up = ALC+ is switched on
- LASER or camera triggers a measurement after movement of the light head
and adjusts the optimal illumination level
– For the TruLight 5xxx with variable color temperature, the synchronization
must be tested.
- LED "SYNC" lights up = SYNC is switched on
- For all light heads in this group, the color temperature is adjusted to identical
values simultaneously.
– For the TruLight with wall operating panels, the general functionality of the light
head must be tested via the separate control unit.
• On handover, the customer must be instructed on the functioning, cleaning, and
care of the lighting system.
• On handover, the customer must be instructed on the adjustments permitted
according to the instruction manual included in the scope of delivery.
• The handover must be documented in writing including confirmation by the cus-
tomer.
• An installation log has to be downloaded from OIS and completed.
NOTE
Warranty claims
The completed installation log has to be sent to Trumpf Medical customer

service for the warranty to be in force.
_________________________________________________________________
If an optional TruPort supply unit is installed, then the instructions given in

the DVE installation manual must also be observed!

31 High-wear parts
High-wear parts
Handles See figure #

Sterilizable hand grip for light head; See Figure 114, page 116;
0337642
plastic material (pack of 3) Item 1 .
Sterilizable hand grip for camera;
- 0337643
plastic material (pack of 3)
Sterilizable hand grip for Adaptive Light Control Plus (pack of See Figure 115, page 117;
1612088
3) Item 5 .
Brake screws See figure #

Slotted-head brake screw;
See Figure 148, page 144;
on the spring arm type AC 2000 NRH; (light head brake); 1378868
Item 3 .
M10x 1 mm with 9 mm length (2 pieces)
on the spring arm type AC 3000; (flat screen monitor brake); 1378868
Item 1 .
M10x 1 mm with 9 mm length (2 pieces)
Brake rod with set screws M6 with 12 mm length on the light
head (2 pieces); 1506935
Item 3 .
(Light head brake)
on the extension arm (brake of the extension arm); 1378864
Item 1 /2 .
M12 x 1 mm with 30 mm length (2 pieces)
on the extension arm (brake of the spring arm); 1378857
Item 3 .
on the comfort handle (light head brake); 4025239
Item 4 .
1528406_09_01 EN Installation Instructions TruPort 5000 / 3000 | 01/05/2015 158

32 Technical Data
NOTE
If an optional TruPort supply unit is installed, then the technical data given in the DVE installation manual must also
be observed!
32.1 Information on light heads
32.1.1 Equipment versions of the light types
Equipment versions of TruLight 3000
Name TruLight 3300 TruLight 3500 TruLight 3510

Adaptive Light Control (ALC)   
Camera — — 
Outer grips not illuminated   
Wall-mounted control panel optional Optional Optional
Equipment versions of TruLight 5000
TruLight TruLight TruLight TruLight TruLight TruLight

Name
5300 5310 5320 5500 5510 5520
Adaptive Light Control (ALC)      
Sterile Light Control (SLC) — —  — — 
Adaptive Light Control Plus (ALC+) —   —  
Camera —  — —  —
Outer grips illuminated      

Wall-mounted control panel Optional Optional Optional Optional Optional Optional
Color temperature adjustable on the control panel Optional Optional Optional Optional Optional Optional

32 Technical Data
32.2 Device data
Electrical data of TruLight 3000
Electrical data TruLight 3300 TruLight 3500 TruLight 3510

100 - 240 V AC 100 - 240 V AC 100 - 240 V AC
Supply voltage on the power supply pack
50/60 Hz 50/60 Hz 50/60 Hz
19 - 36 V DC 19 - 36 V DC 19 - 36 V DC
Supply voltage to the DC-DC converter
21.6 - 26.4 V AC 21.6 - 26.4 V AC 21.6 - 26.4 V AC
Light head power consumption
65 VA
(160,000 lux at a distance of 1.0 m)
Max. power consumption of the overall system 130 VA 150 VA
Internal fuse (only mobile pedestal version) 2 x T10 A
Voltage at the fixed point on the ceiling 48 V
Effective service life of the bulb (LED) > 40,000 hrs.
Classification in accordance with MPG 1 1 1
Electrical data of TruLight 5000
Electrical data TruLight 5300 TruLight 53x0 TruLight 5500 TruLight 55x0
100 - 240 V AC 100 - 240 V AC 100 - 240 V AC 100 - 240 V AC
Supply voltage on the power supply pack
50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
19 - 36 V DC 19 - 36 V DC 19 - 36 V DC 19 - 36 V DC
Supply voltage to the DC-DC converter
21.6 - 26.4 V AC 21.6 - 26.4 V AC 21.6 - 26.4 V AC 21.6 - 26.4 V AC
Light head power consumption
65 VA
(160,000 lux at a distance of 1.0 m)
Max. power consumption of the overall system 110 VA 140 VA 120 VA 160 VA
Internal fuse (only mobile pedestal version) 2 x T10 A
Voltage at the fixed point on the ceiling 48 V
Effective service life of the bulb (LED) > 40,000 hrs.
Classification in accordance with MPG 1 1 1 1

32 Technical Data
Lighting data of TruLight 3000
Name TruLight 33x0 TruLight 35x0

Illumination level at 1.0 m 140,000 lux 160,000 lux
< 10 % Endo; < 10 % Endo;
Dimmable from/to
40 % - 100 % 40 % - 100 %
Light field size variable by changing the distance 17 - 25 cm 17 - 25 cm
Light field diameter (d10) at 1.0 m 18 cm 18 cm
Light field diameter (d50) at 1.0 m 9.4 cm 9.5 cm
d50/d10 ratio 0.52 0.53
Radiant flux density (W/m²)*: 587 616
81,200 lux 108,800 lux
Residual illumination level with 1 switch
58 % 68 %
61,600 lux 75,200 lux
Residual illumination level with 2 switches
44 % 47 %
140,000 lux 155,200 lux
Residual illumination level with Tubus
100 % 97%
81,200 lux 104,000 lux
Residual illumination level with Tubus and 1 switch
58 % 65 %
61,600 lux 72,000 lux
Residual illumination level with Tubus and 2 switches
44 % 45 %
Illumination depth (L1 + L2) at 20%
83 cm 75 cm
Ec / EN ISO 60601-2-41 2nd Edition
Illumination depth (L1 + L2) at 60%
44 cm 41 cm
Ec / EN ISO 60601-2-41 3rd Edition
Color rendition index Ra 94 93
Color temperature 4,500 K
* at a distance of 0.9 m

32 Technical Data
Lighting data of TruLight 5000
Name TruLight 53x0 TruLight 55x0

Illumination level at 1.0 m 140,000 lux 160,000 lux
< 10 % Endo; < 10 % Endo;
Dimmable from/to
40 % - 100 % 40 % - 100 %
Light field size variable by changing the
16 cm - 30 cm 16 cm - 30 cm
distance
Radiant flux density (W/m²)*: 620 676
Wide light field Wide light field
Narrow light field Narrow light field
(optional) (optional)
Light field diameter (d10) at 1.0 m 16 cm 23 cm 16 cm 23 cm
Light field diameter (d50) at 1.0 m 9.6 cm 12 cm 9 cm 11 cm
d50/d10 ratio 0.60 0.52 0.56 0.48
40,600 lux 81,200 lux 94,400 lux 121,600 lux
Residual illumination level with 1 switch
29 % 58 % 59 % 76 %
Residual illumination level with 2 57,400 lux 60,200 lux 68,800 lux 78,400 lux
switches 41 % 43 % 43 % 49 %
140,000 lux 140,000 lux 156,800 lux 150,400 lux
100 % 100 % 98 % 94 %
40,600 lux 81,200 lux 92,800 lux 112,000 lux
and
29 % 58 % 58 % 70 %
1 switch
57,400 lux 60,200 lux 68,800 lux 72,000 lux
and
41 % 43 % 43 % 45 %
2 switches
Illumination depth (L1 + L2) at 20% Ec /
94 cm 96 cm 95 cm 94 cm
EN ISO 60601-2-41 2nd Edition
Illumination depth (L1 + L2) at 60% Ec /
51 cm 51 cm 60 cm 60 cm
EN ISO 60601-2-41 3rd Edition
Color rendition index (Ra) max. 96 Max. 96
Color temperature (adjustable during ini-
3,500 K, 4,000 K, 4,500 K and 5,000 K
tial installation)
Color temperature (adjustable on the
Optional Optional
control panel)
* at a distance of 0.9 m

32 Technical Data
Mechanical data of light types 3000
Mechanical Data TruLight 33x0 TruLight 35x0

Light head diameter 640 mm 730 mm
Flow surface of the light head 2100 cm2 3100 cm2
Light-emitting surface 1332 cm² 1892 cm²
Weight of the light head (including comfort and central handles) 12.9 kg 17.2 kg
Mechanical data of light types 5000
Mechanical Data TruLight 53x0 TruLight 55x0

Light head diameter 640 mm 730 mm
Flow surface of the light head 2100 cm2 3100 cm2
Light-emitting surface 1332 cm² 1892 cm²
Weight of the light head (including comfort and central handles) 13.9 kg 17.2 kg
Performance specifications of Laser 5520/5320
Performance parameter TruLight 5520 TruLight 5320

Max. output power 0.95 mW 0.95 mW
Wave length 620-690 nm 620-690 nm
Beam divergence 0.16 x 0.6 mRad 0.16 x 0.6 mRad
Pulse duration 0.4 x 10 ^ -9 sec. 0.4 x 10 ^ -9 sec.
Pulse repeat rate 320 MHz 320 MHz
Laser marking: Indicates the laser beam outlet. Marks the class and specifications of
the installed laser. The marking is put near the mounting of the light head housing.

32 Technical Data
32.3 Information on fastening elements
Information on the design of the fastening elements (Dowel) for wall- and ceiling anchoring
Pendant arm system version Weight / F Torque / M

Wall-mounted version 300 N 400 Nm
Ceiling-mounted version: Central pivot standard / SlimLine with 1 extension
1500 N 1500 Nm
arm
Ceiling-mounted version: Central pivot standard / SlimLine with 2 extension 2500 Nm
2000 N
arms
Ceiling-mounted version: Central pivot standard with 3 extension arms 2500 N 2500 Nm
32.4 EMC information
Notes on EMC
The lighting system has been designed for operation in one of the environments described below. The customer or user of the
device should ensure that it is operated in such an environment.
Emitted interference measurements Compliance Comment

The lighting system uses RF energy only for its internal
RF emissions in accordance with CISPR
Group 1 FUNCTIONING. Its RF emission is therefore very low and
11
interference with adjacent devices is rather improbable.
RF emissions in accordance with CISPR
Class B
11
The lighting system is suitable for operation in facilities
Harmonic emissions in accordance with other than private homes, provided that these facilities are
Class A
IEC 61000-3-2 connected to the PUBLIC POWER SUPPLY NETWORK
that also supplies buildings used for residential purposes.
Voltage fluctuation/flicker emissions in
Complies
accordance with IEC 61000-3-3
Guidelines and manufacturer's declaration - electromagnetic immunity

The lighting system has been designed for operation in one of the environments described below. The customer or user of the
device should ensure that it is operated in such an environment. The pendant system must not move unintentionally when exposed
to interference. Major EMC characteristics of the lighting system:.
Interference immunity test IEC 60601 immunity Compliance level Environment/guidelines

Floors should be made from wood or
Electrostatic discharge (ESD) ±6 kV contact dis- concrete or covered with ceramic tiles. If
±6 kV contact discharge
in accordance with charge a floor is covered with synthetic material,
±8 kV air discharge
IEC 61000-4-2 ±8 kV air discharge the relative humidity must be at least
30%.
Electrical fast transient/burst ±2 kV for power lines ±2 kV for power lines The supply voltage quality should corre-
in accordance with IEC ±1 kV for input and out- ±1 kV for input and output spond to that in a typical business or
61000-4-4 put lines lines hospital environment.
±1 kV differential ±1 kV differential mode
The supply voltage quality should corre-
Voltage (Surges) in accor- mode voltage voltage
spond to that in a typical business or
dance with IEC 61000-4-5 ±2 kV common mode ±2 kV common mode volt-
hospital environment.
voltage age

32 Technical Data
100% dip of UN for 1 100% dip of UN for 1

period period
60% dip of UN 60% dip of UN
The supply voltage quality should corre-
for 5 periods for 5 periods
spond to that in a typical business or
30 % dip of UN 30 % dip of UN
Voltage dips, short interrup- hospital environment. If the lighting sys-
for 25 periods for 25 periods
tions and voltage variations in tem user requires uninterrupted function-
100% dip of UN for 250 100% dip of UN for 250
accordance with ality even in case of voltage
periods periods
IEC 61000-4-11 interruptions, we recommend you supply
the lighting system via the uninterruptible
Note: Note:
power supply (UPS) or a battery.
UN is the supply volt- UN is the supply voltage
age prior to applying prior to applying the test
the test levels. levels.
Power frequency magnetic Power frequency magnetic fields should
field (50/60 Hz) in accordance 3 A/m 3 A/m correspond to the typical values in a
with IEC 61000-4-8 business or hospital environment.
Guidelines and manufacturer's declaration - electromagnetic immunity / portable and mobile radio units
Portable and mobile radio units must not be used at a distance from the lighting system, including cables, less than the recom-
mended protection ratio calculated on the basis of the transmission frequency equation.
Recommended protection ratio:
Interference immunity test IEC 60601 immunity Compliance level Environment/guidelines

Conducted RF in accordance
3 Veff 150 kHz to 80 MHz 3 Veff D = 1, 2 P
with IEC 61000-4-6
D = 1, 2 P at:
Conducted RF in accordance 80 MHz to 800 MHz*
3 V/m 80 MHz to 2.5 GHz 3 V/m
with IEC 61000-4-3 D = 2, 3 P at
800 MHz to 2.5 GHz*
* P represents the nominal power of the transmitter in Watt (W) in accordance with the transmitter manufacturer's specifications,
and D indicates the recommended protection ratio in meters (m). According to an on-site inspectiona, the field strength of stationary
radio transmitters at all frequencies must be less than the compliance level.
b
Interference is possible in the environment of devices marked with the following graphic symbol:
Explanation re a and b:
a
The field strength of stationary transmitters including the base stations of mobile phones and mobile land mobile radios, amateur
radio stations, AM and FM radio and TV broadcasting transmitters cannot be precisely predetermined theoretically. In order to
determine the electromagnetic environment with regard to stationary transmitters, a study of the location should be considered.
If the field strength measured at a site where the above-mentioned equipment is used exceeds the above conformity levels, the
lighting system should be observed. Additional measures may be required, e.g. with regard to the unit's alignment or another posi-
tion.
b The field strength in the 150 kHz to 80 MHz frequency range should be less than 3 V/m.
Notes:
For 80 MHz and 800 MHz the higher value applies.
These guidelines might not be applicable in all cases. The propagation of electromagnetic quantities is influenced by the absorption
and reflection of buildings, items and human beings.

32 Technical Data
Controlled RF
The lighting system has been designed for operation in an electromagnetic environment in which RF disturbances are controlled.
The customer or user of the above-mentioned device can contribute towards avoiding electromagnetic interference by observing
the minimum distance between portable and mobile RF telecommunication devices (transmitters) and the above-mentioned device
depending on the output power of the communication device as indicated below.
Protection ratio depending on the transmitter frequency

Rated power - transmitter/W
Environment / guidelines
150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
D = 1, 2 P D = 1, 2 P D = 2, 3 P
0.01 0.12 0.12 0.23
0.1 0.38 0.38 0.73
1 1.2 1.2 2.3
10 3.8 3.8 7.3
100 12 12 23
For transmitters whose maximum rated power is not indicated in the table above, the recommended protection ratio D in meters
(m) can be determined by means of the equation assigned to the corresponding column; P represents the maximum rated power
of the transmitter in watts (W) in accordance with the transmitter manufacturer's specifications.
Notes:
For 80 MHz and 800 Hz, the higher frequency range applies. These guidelines might not be applicable in all cases. The propaga-
tion of electromagnetic quantities is influenced by the absorptions and reflections of buildings, items and human beings.

33 Annex
Additional information on how to install the device is listed in the Annex.
33.1 Circuit diagram of interface section (maximum placement)
33.1.1 Circuit diagram #1552382

• Main power supply 230 V,
Backup power supply 24 V, DC

33 Annex


33 Annex

• Main power supply 24 V, DC

33 Annex

• Main power supply 230 V, AC

33 Annex


33 Annex
33.2 Circuit diagram – Control cabinet sections

• Main power supply 230 V, 60 Hz,

33 Annex


33 Annex

• Main power supply 24 V, DC

33 Annex

• Main power supply 230 V, AC

33 Annex

• Main power supply 230 V, 60 Hz,

33 Annex
33.3 Circuit diagram - Supply via the control cabinet section (Maxi-
mum placement)

• PWR + filter

33 Annex
33.4 Circuit diagram – Camera on a separate pendant arm

• 230 V TruVidia

33 Annex

• 24 V TruVidia

33 Annex
33.5 Circuit diagram – System with camera

• TruLight 5 x 10 cameras

33 Annex

• TruLight 5 x 10 cameras + interfaces

33 Annex
33.6 Circuit diagram – VidiaPort

• Camera complete (TruLight 5000), SVHS

33 Annex

• Camera complete (TruLight 5000), BNC

33 Annex
33.7 Circuit diagram – Wall operating panel

33 Annex

33 Annex
33.8 Circuit diagram – Air handling ceiling

• Camera

33 Annex
33.9 Circuit diagram of mobile rack

33 Annex
33.10 Circuit diagram (schematic) of the TruPort supply unit

The actual quantity and design of the mains power supply is specified in the order-
specific dimension sheet.

33 Annex
33.11 Drilling templates
33.11.1 Wall bearing

33 Annex
33.11.2 Standard ceiling pipe
n 11
11 60
115,2
115,2
Benennung Zeichnung Nr. Index DIN A Stckl. Maßstab
Bohrschablone Deckenrohr 48835 1 A4 1:1

Drilling template drop tube Ersatz für Ersetzt durch

33 Annex
33.11.3 Slimline Single ceiling pipe (supplied)
33.11.4 Slimline Duo ceiling pipe
%RKUVFKDEORQH'HFNHQURKU
'ULOOLQJWHPSODWHIRUGURSWXEH
%RKUVFKDEORQH)ODQVFK
'ULOOLQJWHPSODWHIRUFHLOLQJSODWH

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015

D-07318 Saalfeld
Telefon: +49 / 36 71 / 586 - 0
Telefax: +49 / 36 71 / 586 - 41 105
E-Mail: med@trumpf.com
www.trumpf-med.com

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Installation Instructions

TRUMPF Medizin Systeme GmbH + Co. KG

Please read through these Installation Instructions with great care

Which devices are covered by these installation instructions

Optional camera system

Optional supply units

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 3

Please do not hesitate to contact customer service

Manufacturer and distributor

Sales Telephone: +49 / (0)89 / 8 09 07 - 0

Customer Service Telephone: +49 (0) 180 / 2 25 41 35

Customer Service Telephone: +49 / 36 71/ 5 86 - 0

Visit us on the web www.trumpf-med.com

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 4

Notes on copyright and property rights

Modifications and translations

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 5

1 Important Notes on Safe Installation........................................................................... 13

5 Installing the ceiling anchor plate ............................................................................... 29

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 6

6.5 Fitting the ceiling flange with electric components.......................................................................... 33

10 Specifying the spring arms ......................................................................................... 63

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 7

11 Preparing the extension arm ...................................................................................... 64

13 Installing the AC 3000 spring arm .............................................................................. 78

14 Installing the AC 5000 spring arm .............................................................................. 88

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 8

14.4.1 Acoustic test......................................................................................................................................................91

17 Installing the extension arm on the wall bearing ....................................................... 105

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 9

26 Installing the VidiaPort flat screen monitor connections ............................................ 121

28 Adjustment works .................................................................................................... 137

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 10

28.9.2 Disassembling components ............................................................................................................................145

30 Functional Inspection and Instruction ....................................................................... 157

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 11

33.5 Circuit diagram – System with camera ......................................................................................... 180

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 12

1.1 Information for identification of the device

1.2 Information for identification of the installation instructions

1.3.1 Damage in transit

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 13

1.4 Serial numbers for identifying the components

The components of the lighting system are identified by serial numbers:

1.5 Equipment required for installation

1.6 Location requirements

1.7 Ambient conditions for operation and storage

1.7.1 Ambient conditions for operation

1.7.2 Ambient conditions for storage

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 14

1.8 Intended purpose of the device

CE Mark: This device is a Class I medical device in accordance with the

1.8.2 Standards and Directives

1.8.3 Proper use

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 15

1.8.4 Special conditions

1.8.5 Improper use

1528406_09_01 EN Installation Instructions TruLight 5000 / 3000 | 01/05/2015 16

1.9 Combination with other medical devices