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Technical Description - Cooling Water MKWH, HLK, MKWP, MKWE
Technical Description - Cooling Water MKWH, HLK, MKWP, MKWE
Kantonstrasse 57,
3930 Eyholz, Switzerland
Client: Lonza AG
Hochbergerstrasse 60A
CH-4057 Basel
Document Title: Technical Description – Cooling water MKWH, HLK, MKWP, MKWE
Document Code: LVK_OV_DD_MC_TD_01_01
Document Approval
Author Company Date Signature
Function Department
Nemanja Kojić
Amelicor Engineering AG 06-DEC-2023
Lead engineer BU
Review Company Date Signature
Amelicor Engineering AG
Revision History
Version Date Author Remarks
1 06-DEC-2023 Nemanja Kojić First Issue
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
TABLE OF CONTENTS
Date: 06.12.2023.
Page 2 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
Project information
Project details
Client Lonza AG
Project name Kujira
Project location Rottenstrasse 6, CH-3930 Visp, Switzerland
MC01 Wing-2:
Level 0 (+0) DMA tank, OWWT Iruka extension = Existing areas
Level 5 (+24.000) Cleanroom area (Grade C, D and CNC) = 1721 m2
Building Level 5 (+24.000) Gowning area = 189 m2
Level 6 (+28.500) Technical area = 1244 m2
I-12:
Level 0 (+0) Technical area= 118 m2
Basis of design review
Detail design
Project phases
Execution
As built
Lonza Standards
Technical Standard_191011
CHVI-193925 PID HLK Musteranlage
CHVI-320245 HVAC design concept table
0060_200 Rohrklassenübersicht
Date: 06.12.2023.
Page 3 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
Besides these regulations, there have to be followed all other relevant national
regulations for the particular systems.
In the case of different requirements, the most stringent regulation applies.
The system should operate safely.
Date: 06.12.2023.
Page 4 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
Cooling water generation, for all three type of cooling water: Cooling water HVAC, AHU
run-around recuperators, Cooling water process and Ice water, equipment is not included in
the scope of the project. Generation and main distribution loop is in Lonza scope.
Media specification:
Media specification:
Media specification:
Media specification:
Date: 06.12.2023.
Page 5 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
Date: 06.12.2023.
Page 6 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
Required capacities
MKWH - HVAC cooling capacities are shown below:
E6402-Technical
740-VH001 - AHU 12 6 1,0 137,9 19,70
Area HVAC
E6402-Technical
740-VH002 - AHU 12 6 1,0 110,8 15,83
Area HVAC
E6402-Technical
740-VH003 - AHU 12 6 1,0 20,7 2,96
Area HVAC
E6402-Technical
740-VH004 - AHU 12 6 1,0 10,7 1,53
Area HVAC
E6402-Technical
740-VH005 - AHU 12 6 1,0 16,8 2,40
Area HVAC
740-VH005V21 - E6402-Technical
12 6 1,0 12,1 1,73
Unit Cooler Area HVAC
740-VH005V22 - E6402-Technical
12 6 1,0 12,1 1,73
Unit Cooler Area HVAC
740-VH005V23 - E6402-Technical
12 6 1,0 12,1 1,73
Unit Cooler Area HVAC
740-VH005V24 - E6402-Technical
12 6 1,0 12,1 1,73
Unit Cooler Area HVAC
740-VH005V25 - E6402-Technical
12 6 1,0 12,1 1,73
Unit Cooler Area HVAC
740-VH005V26 - E6402-Technical
12 6 1,0 12,1 1,73
Unit Cooler Area HVAC
740-VH005V31 - E6401-Technical
12 6 1,0 18,0 2,57
Unit Cooler Area Utilities
740-VH005V32 - E6401-Technical
12 6 1,0 18,0 2,57
Unit Cooler Area Utilities
740-VH005V33 - E6401-Technical
12 6 1,0 18,0 2,57
Unit Cooler Area Utilities
740-VH005V34 - E6401-Technical
12 6 1,0 18,0 2,57
Unit Cooler Area Utilities
740-VP010 - E5453-Buffer
12 6 1,0 2,6 0,37
Downflow Booth preparation
740-VH005V01 - E5426-Buffer
12 6 1,0 2,6 0,37
PIFF Hold
740-VH005V02 - E5426-Buffer
12 6 1,0 2,6 0,37
PIFF Hold
740-VH005V03 - E5426-Buffer
12 6 1,0 2,6 0,37
PIFF Hold
740-VH005V04 - E5426-Buffer
12 6 1,0 2,6 0,37
PIFF Hold
740-VH005V05 - E5426-Buffer
12 6 1,0 2,6 0,37
PIFF Hold
Date: 06.12.2023.
Page 7 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
740-VH005V06 - E5426-Buffer
12 6 1,0 2,6 0,37
PIFF Hold
740-VH005V07 - E5426-Buffer
12 6 1,0 2,6 0,37
PIFF Hold
740-VH005V08 - E5426-Buffer
12 6 1,0 2,6 0,37
PIFF Hold
740-VH005V11 - E5421-Buffer
12 6 1,0 2,6 0,37
PIFF Hold
740-VH005V12 - E5421-Buffer
12 6 1,0 2,6 0,37
PIFF Hold
740-VH005V13 - E5421-Buffer
12 6 1,0 2,6 0,37
PIFF Hold
740-VH005V41 - E5429-Freezer
12 6 1,0 2,1 0,30
Hygienic Cooler Room
740-VH005V42 - E5429-Freezer
12 6 1,0 2,1 0,30
Hygienic Cooler Room
740-VS731A1 - E6402-Technical
12 6 1,0 9,0 1,29
Cooling Generator Area HVAC
740-VS731A2 - E6402-Technical
12 6 1,0 9,0 1,29
Cooling Generator Area HVAC
740-VS732A1 - E6402-Technical
12 6 1,0 9,0 1,29
Cooling Generator Area HVAC
740-VS732A2 - E6402-Technical
12 6 1,0 9,0 1,29
Cooling Generator Area HVAC
E6402-Technical
Future Connection 12 6 1,0 50,0 7,14
Area HVAC
E6402-Technical
Future Connection 12 6 1,0 50,0 7,14
Area HVAC
E6402-Technical
Future Connection 12 6 1,0 50,0 7,14
Area HVAC
E6402-Technical
Future Connection 12 6 1,0 50,0 7,14
Area HVAC
E6402-Technical
Future Connection 12 6 1,0 50,0 7,14
Area HVAC
Capacities and connections to existing coolin system are agreed and confirmed by Lonza.
Date: 06.12.2023.
Page 8 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
Date: 06.12.2023.
Page 9 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
Date: 06.12.2023.
Page 10 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
Date: 06.12.2023.
Page 11 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
Technical Description
Cooling water for AHU run-around recuperators is used as cooling medium for following users
Cooling water for systems noted above will be generated in separate cooling plant
which is not in scope of this project. Therefore, we will not design any safety equipment for
this system (safety valves, expansion vessels).
Connection to existing pipes DN150 is in technical shaft.
AHU coils are with variable flow. All coolers have regulation with constant supply
temperature and variable flow. This is achieved with 2-way control valve (modulating
Date: 06.12.2023.
Page 12 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
The Plenum Integrated Filter Fan (PIFF) is a fan filter unit with integrated return air,
cooling coil and HEPA filter. It is used to supply turbulent mixed airflow while reducing the
concentration of particles and the temperature inside of clean environments.
PIFF has a function to:
• control temperature of the rooms via cooling coils
• provides the proper amount of clean air to rooms (particle reduction)
The PIFF unit fulfils the following functions:
• Filtration – Return air ISO Coarse (G4)
• Filtration – Supply air H13
• Cooling
Temperature of supply air depends on of temperature inside the room. The unit is working
in 100% recirculation.
To prevent condensation on cold surfaces and avoid water dripping in the clean room
cooling coil is connected to 14/20 °C water cooling system.
PIFF coils are with variable flow. All coolers have regulation with constant supply
temperature and variable flow. This is achieved with 2-way control valve (modulating
regulation). Valve is controlled by air desired temperature.
Date: 06.12.2023.
Page 13 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
The industrial air coolers for technical area are air coolers with integrated cooling coil
and fan. It is used to supply cold air into room from front side, and collect hot air from rear
side.
Temperature of supply air depends on of temperature inside the room. The unit is working
in 100% recirculation
Existing DN150 flanged MC1 connections for Ice water is located on Level 1 technical
shaft. That connection should be continued until Level 6, also with two DN100 main branches
with valves for Kujira purpose.
Ice water consumers are located in E6402 Technical Area, on grating area between
AHU. Consumers are TCU (Temperature Control Units) with purpose to obtain hot/cold water
distribution to process tanks on Level 5.
Date: 06.12.2023.
Page 14 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
3 DESIGN PARAMETERS
Cooling system pipes are designed according to following parameters:
Piping installation will be designed to be drainable. Design will include low point
drains, installed in accordance with the LONZA Design principles
Cooling lines are sized according to optimal velocity and specific pressure drop.
Pipes are sized according adopted utilization factor for all consumers.
Piping and other fittings shall be supported, anchored, or guided to prevent undue
line deflection or excessive vibration. For calculation and construction stainless steel pipes
are used according to ISO 1127:
Date: 06.12.2023.
Page 15 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
Cooling water (MKWH, MKWP) pipes insulation is LONZA type T60, elastomer type, with
following thicknesses:
For ice water - MKWE pipes insulation is LONZA type K51, PUR with AL coating type, with
following thicknesses:
Date: 06.12.2023.
Page 16 of 17
Document title: Technical Description
Client: Lonza AG
Project Name: Kujira
Project Number: SAP IM 422197
4 ABBREVIATION
Date: 06.12.2023.
Page 17 of 17