Cockpit Door Bolting System: Part Number AR4753-1 AR4753-2 AR4753-3 AR4753-6

ADAMS RITE AEROSPACE
4141 N. PALM STREET

FULLERTON, CALIFORNIA 92835, USA
TEL: 714 278-6500 FAX: 714 278-6515
COCKPIT DOOR BOLTING SYSTEM

(USED ON AIRBUS AIRCRAFT: A318/A319, A320/A321,
A330/A340)
PART NUMBER
AR4753-1
AR4753-2
AR4753-3
AR4753-6
Component Maintenance Manual

With
Illustrated Parts List
THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO ADAMS RITE AEROSPACE, AND IS SUBMITTED UNDER A
CONFIDENTIAL RELATIONSHIP. EXCEPT FOR USES EXPRESSLY GRANTED IN WRITING, ALL RIGHTS ARE RESERVED BY
ADAMS RITE AEROSPACE.
25-20-28
PAGE T-1
Initial Released: OCT 15/03
REV 4 FEB 20/09
COMPONENT MAINTENANCE MANUAL
PART NO. AR4753
THIS PAGE INTENTIONALLY LEFT BLANK
Page T-2
25-20-28 Oct 15/03
PART NO. AR4753
TO: HOLDERS OF ADAMS RITE AEROSPACE, COMPONENT MAINTENANCE

MANUAL, ATA NO. 25-20-28, FOR THE COCKPIT DOOR BOLTING SYSTEM,
P/N AR4753 SERIES, DATED SEP 20/05.
REVISION NO. 4 DATED FEB 20/09
HIGHLIGHTS
Please discard the pages of the previous revision that are affected by this revision and replace it with
the current issue dated Feb 20/09.
Section Description of Change Effectivity

T-1 Revised revision number and date on the footer.
RR-1 Added Rev. 4 and current date.
LEP-1 Changed to reflect this revision.
SBL-1 Added SIL AR4706-25-04.
TOC-1 Changed to reflect this revision.
1001, 1003 Revised note for Table 1001. Revised Table 1002.
3001-3002 Added items -105A and/or -110A in paragraphs 2.A.(3),

2.A.(7), and 2.A.(8). Replaced item 95 to 85 in paragraph
2.A.(6). Added paragraph 2.A.(9).
7001-7002 Replaced item 95 to 85 in paragraphs (2), (5), (7), (10), and

(13). Added items -105A and/or -110A in paragraphs (4) thru
(6), (9), (10), and (18). Added paragraphs (4) and (9).
10001-10010 Revised IPL introduction section. Revised numerical index.

Replaced item 95 to 85 in the illustration. Added bubble B to
show items 111 thru 113. Removed effectivity code C in the
IPL Figure 1. Revised items -95, 100, and -120. Added items
111 thru 113. Incorporated SIL AR4706-25-04 in IPL Fig. 1.
Changed part numbers in IPL Figure 1, items 15 and 20.
HIGHLIGHTS-1
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HIGHLIGHTS-2
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PART NO. AR4753
RECORD OF REVISIONS
REV. INSERTION BY REV. INSERTION BY REV. INSERTION BY

NO. DATE NO. DATE NO. DATE
NC OCT 15/03 ARA
1 FEB 27/04 ARA
2 JUL 14/04 ARA
3 SEP 20/05 ARA
4 FEB 20/09 ARA
RETAIN THIS RECORD IN THE FRONT OF THE MANUAL OR CHAPTER.

ON RECEIPT OF REVISIONS, INSERT REVISED PAGES IN THE MANUAL, AND ENTER REVISION
NUMBER, DATE INSERTED, AND INITIAL.
NC = NO CHANGE (INITIAL RELEASE)
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RECORD OF TEMPORARY REVISIONS
TEMPORARY PAGE
ISSUE DATE BY DATE REMOVED BY
REVISION NO. NO.
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PART NO. AR4753
SERVICE BULLETIN LIST
DATE
BULLETIN NO. REVISION NO. ISSUE DATE
INCORPORATED
SIL AR4706-25-04 - May 09/06 Feb 20/09
Page SBL-1
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LIST OF EFFECTIVE PAGES
CHAPTER/ CHAPTER/
SECTION PAGE DATE SECTION PAGE DATE
Title Page T-1 R Feb 20/09

T-2 Oct 15/03 Assembly 7001 R Feb 20/09
7002 R Feb 20/09
Highlights 1 R Feb 20/09 7003 R Feb 20/09
2 Sep 20/05 7004 Jul 14/04
Record of RR-1 R Feb 20/09 Fits and 8001 Oct 15/03

Revisions RR-2 Oct 15/03 Clearances 8002 Oct 15/03
Record of RTR-1 Oct 15/03 Special Tools, 9001 Sep 20/05

Temporary RTR-2 Oct 15/03 Fixtures, and 9002 Oct 15/03
Revisions Equipment
Service SBL-1 Oct 15/03 Illustrated Parts 10001 R Feb 20/09

Bulletin List SBL-2 Oct 15/03 List (IPL) 10002 R Feb 20/09
10003 R Feb 20/09
List of Effective LEP-1 R Feb 20/09 10004 R Feb 20/09
Pages LEP-2 Oct 15/03 10005 R Feb 20/09
10006 R Feb 20/09
Table of TOC-1 R Feb 20/09 10007 R Feb 20/09
Contents TOC-2 Oct 15/03 10008 R Feb 20/09
10009 R Feb 20/09
Introduction INTRO-1 Sep 20/05 10010 R Feb 20/09
INTRO-2 Oct 15/03
Description 1 Sep 20/05

and Operation 2 Sep 20/05
Testing and 1001 R Feb 20/09

Fault Isolation 1002 Sep 20/05
1003 R Feb 20/09
1004 Sep 20/05
1005 Sep 20/05
1006 Sep 20/05
Schematics and 2001 Oct 15/03

Wiring Diagrams 2002 Oct 15/03
Disassembly 3001 R Feb 20/09

3002 R Feb 20/09
Cleaning 4001 Sep 20/05

4002 Oct 15/03
Check 5001 Sep 20/05

5002 Sep 20/05
Repair 6001 Sep 20/05

6002 Oct 15/03
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TABLE OF CONTENTS
PARAGRAPH TITLE PAGE
Description and Operation ............................................................................................................................. 1

Testing and Fault Isolation ....................................................................................................................... 1001
Schematics and Wiring Diagrams (Not Applicable) ................................................................................. 2001
Disassembly ............................................................................................................................................. 3001
Cleaning ................................................................................................................................................... 4001
Check ....................................................................................................................................................... 5001
Repair ....................................................................................................................................................... 6001
Assembly (Including Storage) .................................................................................................................. 7001
Fits and Clearances (Not Applicable) ...................................................................................................... 8001
Special Tools, Fixtures, and Equipment .................................................................................................. 9001
Illustrated Parts List (IPL) ....................................................................................................................... 10001
LIST OF TABLES
TABLE PAGE
1 Leading Particulars ........................................................................................................................... 1

1001 Test Equipment ........................................................................................................................... 1001
1002 Fault Isolation .............................................................................................................................. 1003
4001 Cleaning Materials ...................................................................................................................... 4001
5001 Check Requirements................................................................................................................... 5001
6001 Repair Materials .......................................................................................................................... 6001
7001 Assembly Materials ..................................................................................................................... 7001
9001 Special Tools, Fixtures and Equipment ...................................................................................... 9001
9002 Consumables .............................................................................................................................. 9001
LIST OF ILLUSTRATIONS
FIGURE PAGE
1 Cockpit Door Bolting System ............................................................................................................ 2

1001 Bolt and Tape Clearance Check (AR4754-2) ............................................................................. 1003
1002 Bolt and Tape Clearance Check, Single Aisle (AR4754-1) ........................................................ 1004
1003 Center/Upper/Lower Latch Bolt End Radius ............................................................................... 1004
1004 Upper/Lower Latch Bolt Sag ....................................................................................................... 1005
1005 Upper/Lower Latch Bolt Sag, AR4755-6 (Single Aisle) .............................................................. 1006
7001 Double Wrenching Method ......................................................................................................... 7003
IPL 1 Cockpit Door Bolting System (Sheet 1 of 2) ............................................................................. 10007
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PART NO. AR4753
INTRODUCTION
This Component Maintenance Manual (CMM) provides information necessary to perform maintenance,
ranging from functional checks to total repair of the Cockpit Door Bolting System, P/N AR4753-1/-2/-3/-6,
manufactured by:
Adams Rite Aerospace Inc.
4141 N. Palm St. Fullerton, CA 92835 USA
Telephone: 714-278-6500 Fax: 714-278-6515
Cage Code: 80477
This CMM is divided into front matter, (Title Page, Revision Highlights, Record of Revisions, Record of
Temporary Revisions, Service Bulletin List, List of Effective Pages, Table of Contents and Introduction)
followed by procedural sections and an ILLUSTRATED PARTS LIST Section.
For page location of applicable sections, refer to the TABLE OF CONTENTS. An explanation of the use
of the Illustrated Parts List is provided in the Introduction to that section.
All weights and measurements are given in English standard units followed by metric equivalent (SI) in
parenthesis.
This CMM will be revised, as necessary, to reflect current information.
VERIFICATION
Testing/Fault Isolation Verified by simulation

Disassembly Verified by simulation
Assembly Verified by simulation
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PART NO. AR4753
DESCRIPTION AND OPERATION
1. Description (Ref Figure 1)
A. The Cockpit Door Bolting System, P/N AR4753-1/-6, is a manually operated three-point latching
security system designed for controlling access to the cockpit. The System includes a center latch
assembly (Ref CMM 25-20-32), upper and lower latch assemblies, upper and lower connecting
rods, connecting rod cover assemblies and attaching hardware.
2. Operation and Functional Check
A. Initial set-up.
(1) The latch bolts should be approximately centered vertically on the catch.
(2) Turn the D-ring handle.
(3) All three bolts should move smoothly.
(4) Check bolt engagement in catch (inboard/outboard).
(5) Close door, bolts should engage in catch.
3. Leading Particulars
TABLE 1: LEADING PARTICULARS
Dimensions:
Height (from center latch to upper latch) 25.20 inches (640 mm)
Height (from center latch to lower latch) 25.20 inches (640 mm)
Width (center latch) 4.41 inches (112 mm)

Weight
3.27 lbs. (1.48 kg) max.
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PART NO. AR4753
LATCH ASSEMBLY
CONNECTING ROD
COVERS
CONNECTING ROD
CENTER LATCH
ASSEMBLY
CONNECTING ROD
CONNECTING ROD
COVERS
LATCH ASSEMBLY
AR4753-1 SHOWN AR4753-6 SHOWN
FIGURE 1. COCKPIT DOOR BOLTING SYSTEM
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PART NO. AR4753
TESTING AND FAULT ISOLATION
1. General
A. Refer to IPL Figure 1 for item numbers.
B. Refer to CMM 25-20-32 for center latch assy.
C. Test Equipment.
NOTE: Equivalent substitutes may be used for listed items.
NOTE: Test equipment shall be current in regards to calibration.
TABLE 1001: TEST EQUIPMENT
EQUIPMENT MODEL SOURCE (CAGE)*
Cardinal Detecto Digital AP-20 Cardinal Scale Manufacturing

Scale Co. (V17087)
Digital Force Gage SV-2 stand Imada (V1GHM7)
DPS-44R, 0-44 lbs @ 0.01 lbs
increments
Test Stand for Force 1735A Imada (V1GHM7)
Gauge
TF108 Adams Rite Aerospace, Inc.
Test Fixture (V80477)
Test Fixture TF109 Adams Rite Aerospace, Inc.
(V80477)
*Refer to IPL introduction, paragraph 5, for the address.
D. Test Conditions.
(1) Testing is to be conducted at temperature of 57° to 97°F (13.9 to 36.1°C) with relative
humidity of 90% maximum.
2. Basic Function
A. Center Latch Assy (AR4754-1/-2):
(1) Rotate D-ring handle (direction optional). Verify that the bolt retracts, then extends when the
D-ring handle is released. Refer to IPL Figure 1.
(2) Rotate D-ring handle to retract bolt ¼ to ½ of travel, should not bind on release.
(3) Manually retract bolt by applying a finger force to the end of bolt. Verify that the bolt
retracts, then extends as finger pressure is removed.
(4) Check rubber bumpers on D-ring handle to verify they are bonded properly.
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PART NO. AR4753
(5) Check that the bolt does not hang up or damage friction tape. Refer to Figures 1001 and
1002.
(6) Verify that there are no sharp edges at end of bolt. Refer to Figure 1003.
B. Upper and Lower Latches (AR4755-5/-6/-7/-8):
(1) For both latches, pull rod end to rotate bell crank so that bolt retracts. Make sure that the
bolt retracts and then extends when the rod end is released. Make sure that the bolt
extends fully. Refer to Figure 1004.
(2) For both latches, pull rod end to rotate bell crank so bolt retracts ¼ to ½ travel, then
release. Bolt should not bind on release. Make sure that the bolt extends fully.
(3) For both latches, manually retract bolt by applying a finger force to the end of bolt. Make
sure that the bolt retracts, then extends as finger pressure is removed.
(4) Make sure that there are no sharp edges at end of bolt. Refer to Figure 1003.
(5) Make sure that upper/lower bolts do not sag more than 91º. Refer to Figures 1004 and
1005.
(6) Check bell crank pivot for correct installation (alignment of pin, correct spacers and
washers, check outer point of bellcrank does not touch body of latch when depressed.
3. Initial Force Measurements
A. Center Latch (AR4754-1/-2):
(1) Using the digital force gauge (IMADA model DPS44R) along with the test stand (IMADA
model SV-2), measure the initial force needed to manually retract the bolt of the center
latch. Force should be .40 lbs (0.181 kg) to .80 lbs (0.362 kg).
(1) Using the digital force gauge (IMADA model DPS44R) along with the test stand (IMADA
model SV-2), measure the initial force needed to manually retract the bolt of the
upper/lower latches. Force should be .40 lbs (0.181 kg) to .80 lbs (0.362 kg).
4. Closing Force
A. Center Latch (AR4754-1/-2):
(1) With the AR4754-1 Center Latch Assembly mounted in test fixture TF109 measure and
record the force required for the bolt to retract and slide past the fixture catch (door closing)
at 7mm bolt engagement. With the AR4754-2 Center Latch Assembly mounted in test
fixture TF108, measure and record the force required for the bolt to retract and slide past
the fixture catch (door closing) at 7mm bolt engagement. Force should be 8.71 lbs max for
AR4754-2 and 4.50 lbs max for AR4754-1.
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PART NO. AR4753
(1) With the AR4755-5/-6 Upper/Lower Latch Assembly mounted in test fixture TF109,
measure and record the force required for the bolt to retract and slide past the fixture catch
(door closing) at 7mm bolt engagement. With the AR4755-7/-8 Upper/Lower Latch
Assembly mounted in test fixture TF108, measure and record the force required for the bolt
to retract and slide past the fixture catch (door closing) at 7mm bolt engagement. Force
should be 4.50 lbs max for AR4755-5/-6, and 4.65 lbs max for AR4755-7/-8. Refer to Figure
1004.
5. Fault Isolation
A. Fault isolate Cockpit Door Bolting System in accordance with Table 1002.
TABLE 1002: FAULT ISOLATION
FAULT PROBABLE CAUSE REMEDY

Bolts do not retract enough to Not adjusted correctly Readjust connecting rods
release until all three bolts move
equally
Damaged bellcrank and/or Replace bellcrank and/or
torsion spring on the center torsion spring (Ref CMM 25-
latch assy 20-32)
D-ring handle does not turn Center latch bolt binding on Replace
smoothly web hub or slide (Ref CMM 25-20-32)
Center latch compression Replace

spring(s) damaged. (Ref CMM 25-20-32)
FIGURE 1001. BOLT AND TAPE CLEARANCE CHECK (AR4754-2)
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PART NO. AR4753
TAPE
BOLT
FIGURE 1002. BOLT AND TAPE CLEARANCE CHECK, SINGLE AISLE (AR4754-1)
FIGURE 1003. CENTER/UPPER/LOWER LATCH BOLT END RADIUS
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PART NO. AR4753
BELLCRANK
ROD END
FIGURE 1004. UPPER/LOWER LATCH BOLT SAG
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PART NO. AR4753
FIGURE 1005. UPPER/LOWER LATCH BOLT SAG, AR4755-6 (SINGLE AISLE)
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PART NO. AR4753
SCHEMATICS AND WIRING DIAGRAMS
(Not Applicable)
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PART NO. AR4753
Page 2002
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PART NO. AR4753
DISASSEMBLY
1. General
A. Refer to “TESTING AND FAULT ISOLATION” to determine extent of disassembly required.

Disassemble Cockpit Door Bolting System only to the extent necessary to accomplish repairs and
return unit to serviceable condition.
B. Refer to IPL Figure 1 for item numbers.
CAUTION: DISASSEMBLE THE COCKPIT DOOR BOLTING SYSTEM IN A CLEAN, DUST-

FREE AREA.
2. Disassembly Procedures
A. Disassemble Cockpit Door Bolting System.
(1) Remove hole plugs (5, 5A) from center latch assy (115, 115A).
(2) Remove caps (10), screws (15), and washers (25) from connecting rod covers (70,
70A).
(3) Remove caps (40), screws (45), and washers (50) from connecting rod covers (70,
70A).
NOTE: Connecting rod covers (70, 70A) are attached to upper and lower latch assy
(105, -105A, 105C, 110, -110A 110C) with reclosable fasteners (65).
(4) Remove caps (10), screws (20), and washers (25) attaching connecting rod covers (70,
70A) to center latch assy (115, 115A).
(5) Remove connecting rod covers (70, 70A).
CAUTION: USE DOUBLE WRENCHING METHOD FOR UNTHREADING AND

REMOVING JAM NUTS. USE ONE WRENCH ON THE JAM NUT AND
USE A SECOND WRENCH ON THE CONNECTING ROD TO PREVENT
THE APPLIED TORQUE FROM TWISTING THE BELL CRANK. THE
BELL CRANK WILL BREAK IF EXCESSIVE TORQUE IS APPLIED.
REFER TO FIGURE 7001.
CAUTION: ROD ENDS OF UPPER AND LOWER LATCH ASSEMBLIES ARE LEFT-
HAND THREADED.
(6) Remove safety wire, unthread and remove jam nuts (75, 80) by double wrenching jam
nuts and connecting rods. Refer to Figure 7001 and method described in “CAUTION”
above. Remove locking devices (85, 90) from connecting rods (100) and remove
connecting rods.
(7) Remove screws attaching lower latch assy (105, -105A, 105C) to door. Remove lower
latch assy.
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PART NO. AR4753
(8) Remove screws attaching upper latch assy (110, -110A, 110C) to door. Remove upper
latch assy.
(9) Disassemble the latch assemblies (105, -105A, 105C, 110, -110A, -110C) as follows:
(a) Remove cotter pin (111), washer (112), and rod end (113).
(10) Remove screws attaching center latch assy (115, 115A) to door. Remove center latch
assy. (See CMM 25-20-32 For Breakdown).
Page 3002
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PART NO. AR4753
CLEANING
1. General
A. This section has the necessary data to clean the Cockpit Door Bolting System.
2. Cleaning Materials
NOTE:Refer to Table 4001 for recommended cleaning agents. Suitable substitutes or equivalents
may be used after appropriate tests are done to make sure equivalent agents do not react with
area being cleaned.
TABLE 4001: CLEANING MATERIALS
MATERIAL SPECIFICATION
Brush, stiff bristle, non-metallic Commercially available
Cloth, lint-free Commercially available
Detergent, dishwashing liquid Commercially available
Acetone Commercially available
Isopropyl alcohol Federal Specification TT-I-735
3. Cleaning
WARNING:USE ALCOHOL IN A WELL-VENTILATED AREA TO MAKE SURE THERE IS

EVACUATION OF FUMES AND AVOID INHALATION OF FUMES. KEEP ALCOHOL
AWAY FROM OPEN FLAMES.
WARNING:SOLVENT IS TOXIC AND FLAMMABLE. USE ONLY IN A WELL-VENTILATED AREA.

AVOID BREATHING FUMES OR PROLONGED CONTACT WITH THE SKIN. KEEP
SOLVENT AWAY FROM OPEN FLAME.
A. Clean parts with lint-free cloth dampened with isopropyl alcohol.
B. Before attaching mounting blocks (55) to door, clean surface of cockpit door by wiping free of
dust with oil-free solvent such as acetone, isopropyl alcohol solvents or equivalent.
C. Clean all non-electrical metal parts with isopropyl alcohol. Remove stubborn accumulation with a
non-metallic, stiff bristle brush.
D. Dry parts with a lint-free cloth or clean, dry compressed air at 5 to 10 psig (35 to 70 kPa).
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PART NO. AR4753
CHECK
1. General
A. This section has the necessary data to check the Cockpit Door Bolting System.
2. Check Procedure
NOTE:Inspect parts under a strong light and under magnification of 10 power or greater; visually
examine parts for evidence of wear and/or damage.
A. Perform the checks described in Table 5001.
TABLE 5001: CHECK REQUIREMENTS
NOMENCLATURE
AND ITEM NO. METHOD CHECK REQUIREMENTS
Attaching Screws and Visual Stripped, crossed, or No defects

Other Threaded Parts broken threads permissible
D-ring Handle Visual Cracks, breaks, and No defects

Assembly Located in distortion permissible
Center Latch Assembly
Damaged decorative Finish may be

finish repaired per
“REPAIR” section
Washers Visual Flattened, lacks No defects

resilience permissible
Connecting Rods Visual Cracks or breaks No defects

permissible. Replace
per “REPAIR”
Latch Assemblies Visual Cracks, breaks, and No defects

distortion permissible
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PART NO. AR4753
TABLE 5001: CHECK REQUIREMENTS (CONT’D)
NOMENCLATURE
AND ITEM NO.
METHOD CHECK REQUIREMENTS
Latch Assemblies Visual Damaged decorative Finish may be

(cont’d) finish repaired per
“REPAIR” section
Bolts on Latches Visual Cracks, breaks, and No defects

distortion. Worn, permissible
damaged
Functional Evidence of binding Replace per

or hang-up when “REPAIR” section
operated
Safety Wire for locking Visual Broken or missing Replace wires

devices wires
Page 5002
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PART NO. AR4753
REPAIR
1. General
A. This section has the necessary data to repair the Cockpit Door Bolting System.
2. Repair Materials
A. Repair materials are listed in Table 6001.
TABLE 6001: REPAIR MATERIALS
Cloth, Emery P-D-458
Aluminum Oxide Polishing Cloth Commercially available
Fine-tooth File Commercially available
Clear Enamel Paint Commercially available
3. Repair Procedure
NOTE:Minor nicks and scratches are defined as material raised above the parent material which, if
not removed, would impair assembly or sealing during operation. Also, surfaces treated with
abrasives must be treated in accordance with CLEANING section prior to assembly.
A. Repair minor nicks and scratches or burrs from ferrous components by rubbing with emery cloth,
or equivalent.
B. Polish out minor nicks and scratches in aluminum components using aluminum oxide polishing
cloth. Repair damaged threads with a sharp thread chaser. Remove burrs using a fine-tooth file.
C. Polish out minor nicks and scratches in corrosion resistant steel components using emery cloth.
D. Repair minor scratches on decoratively finished metal surfaces by satin buffing and spraying with
commercially available clear enamel paint.
4. Replacement
A. Replace all components that are damaged beyond repair or do not meet inspection criteria of
CHECK section.
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PART NO. AR4753
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PART NO. AR4753
ASSEMBLY
1. General
A. Read through and be familiar with the entire assembly procedure before starting to assemble the
unit. Pay particular attention to all NOTES and CAUTIONS.
B. Refer to TESTING section after unit is assembled.
C. Refer to IPL Figure 1 for item numbers.
D. Refer to installation procedure.
2. Assembly Materials
TABLE 7001: ASSEMBLY MATERIALS
Loctite No. 242
Sealant EC-1252
Lubricant Food Grade
Isopropyl Alcohol Federal Specification TT-I-735
3. Assembly Procedures
A. Assemble Cockpit Door Bolting System.
(1) Mount center latch assy (115, 115A).
(2) Install jam nut (80) and locking devices (85, 90) on the upper rod end of the center latch
(115, 115A).
(3) Thread upper connecting rod (100) into rod end of center latch assembly (115, 115A)
about one-quarter 1/4 inch (6.4 mm).
(4) Install rod end (113) on upper latch (110, -110A, 110C) with cotter pin (111) and washer
(112).
(5) Install jam nut (75) and locking devices (85, 90) on upper latch (110, -110A, 110C).
Thread free end of upper connecting rod (100) into rod end of upper latch assembly
(110, -110A, 110C) by rotating connecting rod (100) counterclockwise (CCW).
CAUTION: ROD ENDS OF UPPER AND LOWER LATCH ASSEMBIES (105, -105A,
105C, 110, -110A, 110C) ARE LEFT-HAND THREADED.
(6) Mount upper latch assembly (110, -110A, 110C).
(7) Install jam nut (80) and locking devices (85, 90) on the lower rod end of the center latch
(115, 115A).
(8) Thread lower connecting rod (100) into rod end of center latch assembly (115, 115A)
about one-quarter 1/4 inch (6.4 mm).
(9) Install rod end (113) on lower latch (105, -105A, 105C) with cotter pin (111) and washer
(112).
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PART NO. AR4753
(10) Install jam nut (75) and locking devices (85, 90) on lower latch (105, -105A, 105C).
Thread free end of lower connecting rod (100) into rod end of latch assembly (105,
-105A 105C) by rotating connecting rod (100) counterclockwise (CCW).
(11) Adjust upper connecting rod (100) and lower connecting rod (100) by rotating clockwise
or counterclockwise until bolts retract equally when actuated by D-ring handle.
NOTE: In fully extended or retracted positions, the bolts of upper/lower/center latch

assemblies may not be in line.
(12) After adjusting all bolts, open and close door a few times to make sure bolting system
functions properly.
CAUTION: USE DOUBLE WRENCHING METHOD FOR TIGHTENING JAM NUTS.

USE ONE WRENCH ON THE JAM NUT AND USE A SECOND WRENCH
ON THE CONNECTING ROD TO PREVENT THE APPLIED TORQUE
FROM TWISTING THE BELL CRANK. THE BELL CRANK WILL BREAK
IF EXCESSIVE TORQUE IS APPLIED. REFER TO FIGURE 7001.
(13) After making all necessary adjustments, seat locking devices (85, 90) and tighten and
double wrench jam nuts (75, 80) and connecting rod (100). While double wrenching
jam nuts and connecting rods, torque jam nuts (75, 80) 30 in-lbs (3.40 Nm) maximum.
Refer to Figure 7001.
NOTE: Make sure connecting rods are moving freely.
(14) To prevent rotation and/or tampering with jam nuts, thread safety wire through hole of
locking device and holes of jam nuts.
(15) Locate mounting blocks (55) on the inner surface of the connecting rod covers (70,
70A).
NOTE: Prior to locating connecting rod covers (70, 70A) per drawing location, clean
surface of door with acetone, isopropyl alcohol, or equivalent solvent, per
CLEANING section.
NOTE: Prior to mounting connecting rod covers to upper/upper and center latch
assemblies, fold over liner (60) so that it can be easily removed. Do not
remove liner (60) at this time.
Remove reclosable fasteners (65) from the underside of rod covers (70, 70A).
Make sure that the top surfaces of the upper and lower latch assemblies are
cleaned with isopropyl alcohol. Remove film from tape side of reclosable
fastener (65) and place on top surface of upper/lower latch assemblies. Make
sure to firmly press in place.
(16) Install connecting rod covers (70, 70A) over connecting rods (100).
NOTE: If covers (70, 70A) are hard to install, it may be that orientation of locking
device is incorrect. The hole-side of locking device should face same direction
as bolts in latch assemblies.
(17) Attach connecting rod covers (70, 70A) to center latch assembly (115, 115A) using
washers (25), screws (20), and caps (10).
Page 7002
25-20-28 Feb 20/09
PART NO. AR4753
(18) Attach connecting rod covers (70, 70A) to upper and lower latch assemblies (105,
-105A, 105C, 110, -110A, 110C) using washers (25), screws (15), and caps (10).
(19) After rod covers (70, 70A) have been installed, remove liners (60) from the mounting
blocks (55).
NOTE: Mounting blocks (55) are attached to the covers with screws. Do not remove
mounting blocks from covers prior to or during installation.
(20) Install hole plugs (5) into mounting holes of center latch assembly (115, 115A).
CONNECTING ROD
JAM NUT
FIGURE 7001. DOUBLE WRENCHING METHOD
Page 7003
25-20-28 Feb 20/09
PART NO. AR4753
4. Storage Instructions
A. Wrap units individually in moisture barrier paper.
B. Make sure that assemblies are adequately cushioned within container to prevent impact
damage during transit. Clearly label container with unit nomenclature, part number and serial
number.
C. Store packaged units in a suitable sheltered area. Units may be stored indefinitely.
D. Storage temperature shall not exceed -48°F (-44°C) to 160°F (71°C).
Page 7004
25-20-28 Jul 14/04
PART NO. AR4753
FITS AND CLEARANCES
(Not Applicable)
Page 8001
25-20-28 Oct 15/03
PART NO. AR4753
Page 8002
25-20-28 Oct 15/03
PART NO. AR4753
SPECIAL TOOLS, FIXTURES AND EQUIPMENT
1. Special Tools, Fixtures and Equipment
TABLE 9001: SPECIAL TOOLS, FIXTURES AND EQUIPMENT
PAGE BLOCK
EQUIPMENT SPECIFICATION SOURCE (CAGE)*
WHERE USED
Cardinal Detecto AP-20, Range: 19.99 Cardinal Scale 1001
Digital Scale lb. x 0.01 lb. Manufacturing Co.
(V17087)
Digital Force Gage SV-2 stand Imada (V1GHM7) 1001
DPS-44R, 0-44 lbs @
0.01 lbs increments
Test Stand for 1735A Imada (V1GHM7) 1001
Force Gauge
TF108 Adams Rite Aerospace, 1001
Test Fixture
Inc.(V80477)
Test Fixture TF109 Adams Rite Aerospace, 1001
Inc.(V80477)
*Refer to IPL intro section, paragraph 5, for the address.
2. Consumables
TABLE 9002: CONSUMABLES
MATERIAL PAGE BLOCK

SPECIFICATION SOURCE (CAGE)*
NUMBER WHERE USED
Brush, stiff bristle, non- Commercially available 4001
-
metallic
- Cloth, lint-free Commercially available 4001
Detergent, Commercially available 4001
-
dishwashing liquid
- Aluminum oxide Commercially available 6001
polishing cloth
TT-I-735 Isopropyl alcohol Commercially available 4001
Clean water Commercially available 4001
- Fine-toothed file Commercially available 6001
P-D-458 Cloth, Emery Commercially available 6001
- Clear Enamel Paint Commercially available 6001
No. 242 (08-007 B) Loctite Commercially available 7001
EC-1252 Sealant Commercially available 7001
Acetone Commercially available 4001, 7001
Food Grade Lubricant Commercially available 7001
*Refer to IPL intro section, paragraph 5, for the address.
Page 9001
25-20-28 Sep 20/05
PART NO. AR4753
Page 9002
25-20-28 Oct 15/03
PART NO. AR4753
ILLUSTRATED PARTS LIST
1. Purpose
The Illustrated Parts List is intended for use in identification and requisition of replaceable parts and
assemblies for the Cockpit Door Bolting System, P/N AR4753-1/-2/-3/-6.
2. Explanation and Usage of Section
A. If the part number is not known.
(1) Find the part in the exploded-view illustration.
(2) Note the item number assigned to the part.
(3) Refer to the parts list and find the item number in the FIG. ITEM column.
B. If the part number is known.
(1) Refer to the parts list or numerical index and find the part in the PART NUMBER column.
(2) Note the figure number and item number assigned to the part in the FIG. ITEM column.
(3) Refer to the illustration to identify attaching hardware and related assembly parts.
3. Numerical Index
The numerical index is an aid to find parts in the Detail Parts List by part number. The figure number,
the item number, and the total quantity required are given for each entry.
The part numbers are sorted one character at a time, from left to right. The correct sequence is (1)
dash, (2) letters A through Z, and (3) numerals 0 through 9.
4. Explanation of Detail Parts List Entries
The detailed parts list is arranged in general sequence of disassembly. The parts are illustrated in an
exploded-view illustration and listed in the related parts list.
Symbol/Abbreviation Definition
---*--- End of attaching parts listing

FIG Figure
RF Reference item
ASSY Assembly
NHA Next Higher Assy
EFF Effectivity
NO. Number
Page 10001
25-20-28 Feb 20/09
PART NO. AR4753
A. FIG. ITEM Column.
The first number at the top of each FIG. ITEM column is the figure number of the illustration. The
number opposite each part number is the item number of the part in the illustration.
A dash (-) before an item number means that the part is not illustrated.
Alpha-variants A through Z (except I and 0) are given to item numbers when necessary to identify:
(1) Added parts.
(2) Alternate parts.
(3) Service bulletin modified parts.
B. PART NUMBER Column.
This column contains the manufacturer's part number for each part. It is possible that some part
numbers were changed to make them agree with ATA 2200. These changes can include:
(1) Removal of blank spaces and special characters, with the possible exception of dashes.
Dashes are permitted only between numeric characters.
(2) Replacement of the manufacturer's part number with a reference number. This is done if the
manufacturer's part number has more than 15 characters. The reference number will agree
with ATA 2200. The manufacturer's part number is then put in the NOMENCLATURE
column.
C. NOMENCLATURE Column.
This column contains the full name for each part, and can also contain other data:
(1) Manufacturer's CAGE code (This is done if the part is not made by Adams Rite Aerospace).
(2) Manufacturer's part number (This is necessary if the part number has more than 15
characters or was changed to agree with ATA 2200).
(3) Service bulletins affecting the part.
(4) Obsolete part numbers
Page 10002
25-20-28 Feb 20/09
PART NO. AR4753
The indenture system used in the NOMENCLATURE column shows how parts are related:
123
End Item or Major Assembly
ATTACHING PARTS
Attaching Parts for End Item or Major Assembly
---***---
. Detail Parts for End Item or Major Assembly

. Subassemblies
ATTACHING PARTS
. Attaching Parts for Subassemblies
---***---
. . Detail Parts for Subassemblies

ATTACHING PARTS
. . Attaching Parts for Detail Parts
---***---
Assemblies, subassemblies and detail parts that are changed, added, removed, or replaced by a
service bulletin are identified. The identification shows both the pre and post-service bulletin
configurations. The identification (PRE SB XXXX) in the NOMENCLATURE column shows the
original configuration. The identification (POST SB XXXX) shows assemblies and parts after the
change has been completed.
The subsequent terms will tell you if parts are interchangeable.
TERM ABBREVIATION DEFINITION
Optional OPT This part is optional to and interchangeable with

other parts in the same item number variant
group or other item number if specified.
Supersedes SUPSDS The part in the part number column replaces and
is not interchangeable with the item number
specified.
Superseded by SUPSD BY The part in the part number column is replaced

by and is not interchangeable with the item
number specified.
Replaced by REPLD BY The part in the part number column is replaced

by and interchangeable with the item number
specified.
Replaces REPLS The part in the part number column replaces and
is interchangeable with the item number
specified.
Page 10003
25-20-28 Feb 20/09
PART NO. AR4753
D. EFF CODE Column.
This column contains effectively codes (A, B, etc) to identify the alternate models or
configurations of the end item to which these parts apply. This column is left blank when these
parts apply to all models or configurations included in the parts list.
E. UNITS PER ASSY Column.
The quantity shown in this column is the number of units necessary for one NHA. The quantity
given for attaching parts is the quantity necessary to attach one NHA. The abbreviation RF
(reference) indicates that the end item or assembly is shown fully assembled in the figure
specified in the NOMENCLATURE column.
5. Manufacturer Names and Addresses
The following is a listing of all the manufacturers of parts, materials and equipment listed in this
CMM. The list is in CAGE (Commercial and Government Entity) code sequence. The codes are
taken from Cataloging Handbook H4-1. If no CAGE is given in the H4-1, a temporary one has been
assigned. If no code is shown in the NOMENCLATURE column of the Detail Parts List, that part was
made or changed by Adams Rite Aerospace.
CODE NAME and ADDRESS CODE NAME and ADDRESS
V1GHM7 Imada Inc.

3100 Dundee Rd. Ste. 707
Northbrook, IL 60045-5453
V17087 Cardinal Scale

Manufacturing Co.
203 E. Daugherty
Webb City, MO 64870-
0151
Page 10004
25-20-28 Feb 20/09
PART NO. AR4753
NUMERICAL INDEX
AIRLINE IPL FIGURE TOTAL

PART NUMBER
STOCK NO. FIGURE ITEM REQ.
AR4753-1 1 -1 RF
AR4753-2 1 -1A RF
AR4753-3 1 -1B D
AR4753-6 1 -1C RF
AR4754-1 1 115 1
AR4754-2 1 115A 1
AR4754-3 1 -115B D
AR4755-1 1 -110A 1
AR4755-2 1 -105A 1
AR4755-3 1 -105B D
AR4755-4 1 -110B D
AR4755-5 1 105 1
AR4755-6 1 110 1
AR4755-7 1 110C 1
AR4755-8 1 105C 1
NAS1193E4-1 1 85 4
NAS1193E4-2 1 90 4
NAS509-4 1 80 2
NAS509L4 1 75 2
R 20001-204 1 111 1
20021-304 1 45 2
R 1 15 4
R 20021-306 1 20 4
R 20027-103 1 112 1
32594-1 1 40 2
1 10 8
32595-1 1 25 8
1 -26 8
1 50 2
32727-1 1 65 2
R 72414-1 1 -95 D
72414-3 1 -95A D
R 72476-1 1 113 1
72477-1 1 5 4
72477-3 1 5A 4
72876-1 1 -120 RF
72876-5 1 -125 RF
72877-1 1 70 1
72877-2 1 70A 1
Page 10005
25-20-28 Feb 20/09
PART NO. AR4753
NUMERICAL INDEX
AIRLINE IPL FIGURE TOTAL

PART NUMBER
STOCK NO. FIGURE ITEM REQ.
72877-4 1 -70B 1
R 72878-1 1 -30 1
R 72878-1 1 -35A 1
R 72878-2 1 -30A 1
R 1 -35 1
R 72878-4 1 -35C D
R 72879-1 1 55 2
R 72892-1 1 60 2
Page 10006
25-20-28 Feb 20/09
PART NO. AR4753
IPL FIGURE 1. COCKPIT DOOR BOLTING SYSTEM

(SHEET 1 OF 2)
Page 10007
25-20-28 Feb 20/09
PART NO. AR4753
112
113 111
TYPICAL
IPL FIGURE 1. COCKPIT DOOR BOLTING SYSTEM

(SHEET 2 OF 2)
Page 10008
25-20-28 Feb 20/09
PART NO. AR4753
AIRLINE EFF UNITS

FIG/ PART PER
ITEM PART NUMBER NUMBER 1234567 NOMENCLATURE CODE ASSY
1 -1 AR4753-1 COCKPIT DOOR BOLTING SYSTEM A RF

-1A AR4753-2 COCKPIT DOOR BOLTING SYSTEM B RF
(SUPERSEDED BY AR4753-6)
R -1B AR4753-3 (DELETED) D
-1C AR4753-6 COCKPIT DOOR BOLTING SYSTEM D RF
(SUPERSEDES AR4753-2)
5 72477-1 . HOLE PLUG B, D 4
5A 72477-3 . HOLE PLUG A 4
10 32594-1 . CAP 8
R 15 20021-304 . SCREW, PAN HEAD (#6-32 x .25) 4
R 20 20021-306 . SCREW, PAN HEAD (#6-32 x .38) 4
25 32595-1 . WASHER B, D 8
-26 32595-1 . WASHER A 8
-30 72878-1 . COVER ASSY, CONNECTING ROD A 1
R (POST SIL AR4706-25-04)
-30A 72878-2 . COVER ASSY, CONNECTING ROD B, D 1
-35 72878-2 . COVER ASSY, CONNECTING ROD A 1
-35A 72878-1 . COVER ASSY, CONNECTING ROD B, D 1
R -35C 72878-4 DELETED D
40 32594-1 . . CAP 2
45 20021-304 . . SCREW, PAN HEAD (#6-32 x .25) 2
50 32595-1 . . WASHER 2
55 72879-1 . . MOUNTING BLOCK 2
60 72892-1 . . TAPE, DOUBLE SIDED 2
65 32727-1 . . FASTENER, RECLOSABLE 2
70 72877-1 . . COVER, CONNECTING ROD 1
(USED WITH 72878-1)
70A 72877-2 . . COVER, CONNECTING ROD 1
(USED WITH 72878-2)
-70B 72877-4 . . COVER, CONNECTING ROD 1
(USED WITH 72878-4)
75 NAS509L4 . NUT, JAM (LEFT-HAND) 2
80 NAS509-4 . NUT, JAM (RIGHT-HAND) 2
85 NAS1193E4-1 . LOCKING DEVICE 4
90 NAS1193E4-2 . LOCKING DEVICE 4
R -95 72414-1 DELETED D
-95A 72414-3 DELETED D
R 100 72414-1 . ROD, CONNECTING (PUSH ROD) 2
-ITEM NOT ILLUSTRATED
Page 10009
25-20-28 Feb 20/09
PART NO. AR4753
AIRLINE EFF UNITS

FIG/ PART PER
ITEM PART NUMBER NUMBER 1234567 NOMENCLATURE CODE ASSY
1
R 105 AR4755-5 . LATCH ASSY (POST SIL AR4706-25-04) A 1
-105A AR4755-2 . LATCH ASSY B 1
R -105B AR4755-3 DELETED D
105C AR4755-8 . LATCH ASSY D 1
R 110 AR4755-6 . LATCH ASSY (POST SIL AR4706-25-04) A 1
-110A AR4755-1 . LATCH ASSY B 1
110C AR4755-7 . LATCH ASSY D 1
R 111 20001-204 . . COTTER PIN 1
R 112 20027-103 . . WASHER 1
R 113 72476-1 . . ROD END 1
R 115 AR4754-1 . CENTER LATCH ASSY A 1
(SEE CMM 25-20-32 FOR DETAILS)
115A AR4754-2 . CENTER LATCH ASSY B, D 1
(SEE CMM 25-20-32 FOR DETAILS)
R -120 72876-1 . HARDWARE KIT FOR AR4753 (KIT CONTAINS B, D RF
ITEMS 5 THRU 25 AND 80 THRU 90)
-125 72876-5 . HARDWARE KIT FOR AR4753 (KIT CONTAINS A RF
ITEMS -5A, 15 THRU 25, 40, 75 AND 80 THRU
90)
-ITEM NOT ILLUSTRATED
Page 10010
25-20-28 Feb 20/09

Cockpit Door Bolting System: Part Number AR4753-1 AR4753-2 AR4753-3 AR4753-6

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ADAMS RITE AEROSPACE

4141 N. PALM STREET

COCKPIT DOOR BOLTING SYSTEM

Component Maintenance Manual

THIS PAGE INTENTIONALLY LEFT BLANK

TO: HOLDERS OF ADAMS RITE AEROSPACE, COMPONENT MAINTENANCE

REVISION NO. 4 DATED FEB 20/09

Section Description of Change Effectivity

RR-1 Added Rev. 4 and current date.

LEP-1 Changed to reflect this revision.

SBL-1 Added SIL AR4706-25-04.

TOC-1 Changed to reflect this revision.

3001-3002 Added items -105A and/or -110A in paragraphs 2.A.(3),

7001-7002 Replaced item 95 to 85 in paragraphs (2), (5), (7), (10), and

10001-10010 Revised IPL introduction section. Revised numerical index.

THIS PAGE INTENTIONALLY LEFT BLANK

REV. INSERTION BY REV. INSERTION BY REV. INSERTION BY

RETAIN THIS RECORD IN THE FRONT OF THE MANUAL OR CHAPTER.

NC = NO CHANGE (INITIAL RELEASE)

THIS PAGE INTENTIONALLY LEFT BLANK

RECORD OF TEMPORARY REVISIONS

THIS PAGE INTENTIONALLY LEFT BLANK

SERVICE BULLETIN LIST

THIS PAGE INTENTIONALLY LEFT BLANK

LIST OF EFFECTIVE PAGES

Title Page T-1 R Feb 20/09

Record of RR-1 R Feb 20/09 Fits and 8001 Oct 15/03

Record of RTR-1 Oct 15/03 Special Tools, 9001 Sep 20/05

Service SBL-1 Oct 15/03 Illustrated Parts 10001 R Feb 20/09

Description 1 Sep 20/05

Testing and 1001 R Feb 20/09

Schematics and 2001 Oct 15/03

Disassembly 3001 R Feb 20/09

Cleaning 4001 Sep 20/05

Check 5001 Sep 20/05

Repair 6001 Sep 20/05

THIS PAGE INTENTIONALLY LEFT BLANK

PARAGRAPH TITLE PAGE

Description and Operation ............................................................................................................................. 1

1 Leading Particulars ........................................................................................................................... 1

1 Cockpit Door Bolting System ............................................................................................................ 2

THIS PAGE INTENTIONALLY LEFT BLANK

Testing/Fault Isolation Verified by simulation

THIS PAGE INTENTIONALLY LEFT BLANK

DESCRIPTION AND OPERATION

1. Description (Ref Figure 1)

2. Operation and Functional Check

(2) Turn the D-ring handle.

(3) All three bolts should move smoothly.

(4) Check bolt engagement in catch (inboard/outboard).

(5) Close door, bolts should engage in catch.

TABLE 1: LEADING PARTICULARS

Width (center latch) 4.41 inches (112 mm)

AR4753-1 SHOWN AR4753-6 SHOWN

FIGURE 1. COCKPIT DOOR BOLTING SYSTEM

TESTING AND FAULT ISOLATION

A. Refer to IPL Figure 1 for item numbers.

B. Refer to CMM 25-20-32 for center latch assy.

NOTE: Equivalent substitutes may be used for listed items.

NOTE: Test equipment shall be current in regards to calibration.

TABLE 1001: TEST EQUIPMENT

EQUIPMENT MODEL SOURCE (CAGE)*

Cardinal Detecto Digital AP-20 Cardinal Scale Manufacturing