Professional Documents
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@airbus: Airbus S.A.S
@airbus: Airbus S.A.S
AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE
FAPE3
LATCH-DOOR SILL
PN : A2577110200000 A2577110200200
A2577110200400 A2577110200600
A2577110201400 A2577110201600
A2577110203600 A2577110203800
A2577110304400 A2577110306000
A2577110306200 F2557169000600
F2557169000800 F9259300300000
F9259300400000
HIGHLIGHTS
HIGHLIGHTS
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HIGHLIGHTS
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HIGHLIGHTS
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HIGHLIGHTS
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HIGHLIGHTS
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HIGHLIGHTS
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DISASSEMBLY
TASK 25-52-42-000-801-A01 R Jan 01/16
Subtask 25-52-42-040-001-A01 Sep 01/14
Subtask 25-52-42-040-001-B01 Sep 01/14
L.E.C.
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CLEANING
TASK 25-52-42-100-801-A01 R Jan 01/16
Subtask 25-52-42-160-001-A01 R Jan 01/16
INSPECTION/CHECK
TASK 25-52-42-200-801-A01 R Jan 01/16
Subtask 25-52-42-210-001-A01 R Jan 01/16
Subtask 25-52-42-210-002-A01 R Jan 01/16
Subtask 25-52-42-210-003-A01 R Jan 01/16
Subtask 25-52-42-210-004-A01 R Jan 01/16
Subtask 25-52-42-210-005-A01 R Jan 01/16
Subtask 25-52-42-210-006-A01 R Jan 01/16
TASK 25-52-42-200-802-A01 R Jan 01/16
Subtask 25-52-42-210-007-A01 R Jan 01/16
FIGURE 25-52-42-991-004-A01 R Jan 01/16
FIGURE 25-52-42-991-005-A01 R Jan 01/16
TASK 25-52-42-200-803-A01 R Jan 01/16
Subtask 25-52-42-210-008-A01 Sep 01/14
Subtask 25-52-42-210-008-B01 Sep 01/14
L.E.C.
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REPAIR
TASK 25-52-42-300-801-A01 R Jan 01/16
Subtask 25-52-42-320-001-A01 R Jan 01/16
Subtask 25-52-42-320-002-A01 R Jan 01/16
TASK 25-52-42-300-802-A01 R Jan 01/16
Subtask 25-52-42-380-001-A01 R Jan 01/16
TASK 25-52-42-300-803-A01 R Jan 01/16
Subtask 25-52-42-350-001-A01 R Jan 01/16
Subtask 25-52-42-350-002-A01 R Jan 01/16
Subtask 25-52-42-350-003-A01 R Jan 01/16
Subtask 25-52-42-350-006-A01 R Jan 01/16
TASK 25-52-42-300-804-A01 R Jan 01/16
Subtask 25-52-42-350-005-A01 R Jan 01/16
ASSEMBLY
TASK 25-52-42-400-803-A01 R Jan 01/16
Subtask 25-52-42-440-003-A01 Sep 01/14
Subtask 25-52-42-440-003-B01 Sep 01/14
Subtask 25-52-42-440-003-C01 Sep 01/14
Subtask 25-52-42-440-003-D01 R Jan 01/16
FIGURE 25-52-42-991-006-A01 R Jan 01/16
TASK 25-52-42-400-802-A01 Jan 01/12
Subtask 25-52-42-440-002-A01 Jan 01/12
Subtask 25-52-42-440-002-B01 Jul 01/11
TASK 25-52-42-400-802-B01 R Jan 01/16
Subtask 25-52-42-440-004-A01 R Jan 01/16
TASK 25-52-42-400-801-A01 R Jan 01/16
L.E.C.
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L.E.C.
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L.E.C.
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L.E.C.
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TABLE OF CONTENTS
INTRODUCTION
25-52-42-871-801-A01 Introduction
DISASSEMBLY
25-52-42-000-801-A01 Disassembly of the Electrical Unit
25-52-42-000-802-A01 Disassembly of the Door Sill
25-52-42-000-802-B01 Disassembly of the Door Sill
25-52-42-000-803-A01 Disassembly of the Latch Unit
CLEANING
25-52-42-100-801-A01 Cleaning of the Component Parts
INSPECTION/CHECK
25-52-42-200-801-A01 Check of the Component Parts
25-52-42-200-802-A01 Special Examination of the Springs
25-52-42-200-803-A01 Electrical Equipment
REPAIR
25-52-42-300-801-A01 Reworking or Machining
25-52-42-300-802-A01 Repair of the Protective Treatment
25-52-42-300-803-A01 Replacement of Parts
25-52-42-300-804-A01 Repair of Electrical Equipment
ASSEMBLY
25-52-42-400-803-A01 Assembly of the Electrical Unit
25-52-42-400-802-A01 Assembly of the Door Sill
T.O.C.
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T.O.C.
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SBL
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INTRODUCTION
TASK 25-52-42-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the ASSEMBLY procedures by simulation.
G. We verified the TESTING AND FAULT ISOLATION and the DISASSEMBLY procedures by
simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
AP Airbus Procedure
AECMA European Association of Aerospace Industries
ANSI American National Standards Institute
ASD AeroSpace and Defence Industries Association of Europe
ATA Air Transport Association of America
ATE Automatic Test Equipment
INTRO
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INTRO
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TASK 25-52-42-870-802-A01
General
1. The Door Sill Latch when raised secures Unit Load Devices (ULDs) in the cargo door area. A limit
switch monitors the position of the Door Sill Latch.
2. There are door sill latches with an overridable latch unit. The latch unit ensures that the ULD cannot
roll out during loading.
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TASK 25-52-42-870-803-A01
Description
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ROLLER
YZ−LATCH
HOUSING
FOOT LEVER
ELECTRICAL UNIT
DRAW BAR
ROLLER
COVER PLATE
YZ−LATCH
HOUSING
FOOT LEVER
ELECTRICAL UNIT
F_CM_255242_1_0010101_01_00
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ROLLER
BALL UNIT
ROCKER
HOUSING
F_CM_255242_1_0010201_01_00
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TASK 25-52-42-870-804-A01
Operation
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TASK 25-52-42-700-801-A01
Test of the YZ-Latch Limit Switch Adjustment
1. General
A. To ensure proper operation of the Door Sill Latch after renewal, tests and adjustments are
necessary.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
FIGURE 25-52-42-991-002-A FIGURE 25-52-42-991-002-A-Adjustment / Test
Referenced Information
TABLE 1
3. Procedure
Subtask 25-52-42-750-001-A01
A. Test of the YZ-Latch Limit Switch Adjustment
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F_CM_255242_1_0020101_01_00
Adjustment / Test
FIGURE-25-52-42-991-002-A01
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TASK 25-52-42-700-801-B01
Test of the YZ-Latch Limit Switch Adjustment
1. General
A. To ensure proper operation of the Door Sill Latch after renewal, tests and adjustments are
necessary.
2. Procedure
Subtask 25-52-42-700-001-A01
A. Test of the YZ-Latch Limit Switch Adjustment
(1) Not applicable.
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TASK 25-52-42-700-802-A01
Test of Drawbar Unit Adjustment
1. General
A. To ensure proper operation of the Door Sill Latch after renewal, tests and adjustments are
necessary.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
FIGURE 25-52-42-991-003-A FIGURE 25-52-42-991-003-A-Drawbar Unit
Referenced Information
TABLE 1
3. Procedure
Subtask 25-52-42-750-002-A01
A. Test of Drawbar Unit Adjustment
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(b) Press Y-latch in direction of housing. Rocker assy shall move down when top of roller
is min. 15 mm (0.591 in.) above top of housing I and Y-latch shall snap back to
locked position.
(c) Install cover plate (110) with screws (100) and tighten screws (Refer to
IPL_FIGURE_01).
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F_CM_255242_1_0030101_01_00
Drawbar Unit
FIGURE-25-52-42-991-003-A01
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TASK 25-52-42-810-801-A01
Fault Isolation
1. Reason for the Job
Self explanatory.
2. Procedure
Subtask 25-52-42-810-001-A01
A. Fault Isolation
(1) Symptom Analysis
FAULT POSSIBLE CAUSE CORRECTION
(1) Latch seized. (a) Latch damaged or defective. Examine latch. Renew defective
components.
(2) Toggle lever seized. (a) Toggle lever damaged or Examine toggle lever. Renew
defective. defective components.
(3) Roller seized. (a) Roller damaged or defective. Examine roller. Renew defective
components.
Fault Isolation
TABLE 1
Subtask 25-52-42-810-001-B01
B. Fault Isolation
(1) Symptom Analysis
FAULT POSSIBLE CAUSE CORRECTION
(1) Latch seized. (a) Latch damaged or defective. Examine latch. Renew defective
components.
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DISASSEMBLY
TASK 25-52-42-000-801-A01
Disassembly of the Electrical Unit
1. General
-
NOTE : See the REPAIR TASK 25-52-42-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-52-42-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 25-52-42-040-001-A01
A. Disassembly of the Electrical Unit
NOTE : Record the cable connecting position, before you disconnect the cables 04-080
and 04-090.
(2) Disconnect the cables 04-080 and 04-090 from the receptacle connector 04-030.
(3) Remove the nuts 01-010, 01A-010, the washers 01-030, 01A-030 and the screws 01-020,
01A-020 from the bracket 01-050, 01A-050.
(4) Remove the receptacle connector 04-030.
(5) Remove the screws 01-040, 01A-040 and the bracket 01-050, 01A-050 from the door latch
assembly 01-090, 01A-090.
NOTE : It is only necessary to remove the insert 01-057, 01A-057 if it is not in the
applicable limits (See the REPAIR TASK 25-52-42-300-803-A01).
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(6) Remove the screws 01-060, 01A-060 and the angle assembly 01-070, 01A-070 from the
door latch assembly 01-090, 01A-090.
NOTE : It is only necessary to remove the inserts 01-077, 01A-077 if they are not in the
applicable limits (See the REPAIR TASK 25-52-42-300-803-A01).
(7) Remove the limit switch 04-010 with the tab washer 04-013 and the lockwasher 04-015 and
disconnect the cables 04-080 and 04-090.
Subtask 25-52-42-040-001-B01
B. Disassembly of the Electrical Unit
NOTE : Record the position of the cable connection before you disconnect the cables
05-080 and 05-090.
(2) Disconnect the cables 05-080 and 05-090 from the receptacle connector 05-030.
(3) Remove the nuts 03-010, 03A-010, the washers 03-030, 03A-030 and the screws 03-020,
03A-020 from the bracket 03-050, 03A-050.
(4) Remove the receptacle connector 05-030.
(5) Remove the screws 03-040, 03A-040 and the bracket 03-050, 03A-050 from the door latch
assembly 03-090, 03A-090.
NOTE : It is only necessary to remove the insert 03-057, 03A-055 if it is not in the
applicable limits (See the REPAIR TASK 25-52-42-300-803-A01).
(6) Remove the screws 03-060, 03A-060 and the angle assembly 03-070, 03A-070 from the
door latch assembly 03-090, 03A-090.
NOTE : It is only necessary to remove the inserts 03-077, 03A-075 if they are not in the
applicable limits (See the REPAIR TASK 25-52-42-300-803-A01).
(7) Remove the limit switch 05-010 with the tab washer 05-013 and the lockwasher 05-015 and
disconnect the cables 05-080 and 05-090.
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Subtask 25-52-42-040-001-D01
C. Disassembly of the Electrical Unit
(1) Remove the connector backshell 07-050 from the receptacle connector 07-040.
NOTE : Record the position of the cable connection before you disconnect the cables
07-220 and 07-230.
(2) Disconnect the cables 07-220 and 07-230 from the receptacle connector 07-040.
(3) Remove the nuts 07-020, the washers 07-030 and the screws 07-010 from the bracket
07-070.
(4) Remove the receptacle connector 07-040.
(5) Remove the screws 07-060 and the bracket 07-070 from the doorsill latch assembly 07-240.
NOTE : It is only necessary to remove the insert 07-090 if it is not in the applicable limits
(See the REPAIR TASK 25-52-42-300-803-A01).
(6) Remove the screws 07-100 and the angle assembly 07-110 from the doorsill latch assembly
07-240.
NOTE : It is only necessary to remove the inserts 07-130 if they are not in the applicable
limits (See the REPAIR TASK 25-52-42-300-803-A01).
(7) Remove the limit switch 07-140 with the tab washer 07-150 and the lockwasher 07-160 and
disconnect the cables 07-220 and 07-230.
Subtask 25-52-42-040-001-E01
D. Disassembly of the Electrical Unit
(1) Not applicable.
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TASK 25-52-42-000-802-A01
Disassembly of the Door Sill
1. General
A. If a paragraph refers to one figure, only the item number is given in brackets.
B. If a paragraph refers to more than one figure, the figure number and the item numbers are given
in brackets.
NOTE : See the REPAIR TASK 25-52-42-300-803-A01 for the replacement of component
parts which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-52-42-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 25-52-42-040-002-A01
A. Disassembly of the Door Sill Latch
NOTE : Do not remove the spring pins (170) unless a replacement is necessary.
(7) Remove and discard the cotter pins (210) and the pins (220) from the lever (240).
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(8) Remove the foot lever (200) with the spring pin (190) and the shaft (230) from the
housing (470).
NOTE : Do not remove the spring pin (190) and the shaft (230) from the foot lever
(200) unless a replacement is necessary.
(9) Remove the torsion spring (250) from the shaft (230).
(10) Remove and discard the cotter pin (290) and the washer (300) from the drawbar assembly
(320).
(11) Remove the bolt (355) with the clip from the drawbar assembly (320).
NOTE : For better removal push down the latch unit (360) against the spring force.
(12) Remove the drawbar assembly (320).
(13) Measure and record the length and remove the rod end assembly (325) from the fork end
fitting (350).
NOTE : Do not remove the spherical bearing (330) from the rod end (340) unless a
replacement is necessary (Refer to TASK 25-52-42-300-803-A01).
(14) Remove the screws (260) from the housing (470) / axles (270, 280) connection and remove
the axles (270, 280).
(15) Remove the latch unit (360) from the housing (470).
(16) Remove and discard the cotter pin (370) from the axle (310).
(17) Remove the axle (310) from the bearing support (390) and remove the bellcrank assembly
(400).
(18) Remove the screws (380) from the housing (470) and the bearing support (390).
(19) Remove the bearing support (390) from the housing (470).
(20) Remove the drawbar (460) from the housing (470).
NOTE : Do not remove the insert (475) unless a replacement is necessary (Refer to
TASK 25-52-42-300-803-A01).
NOTE : Do not remove the spring pin (480) unless a replacement is necessary.
Subtask 25-52-42-040-002-B01
B. Disassembly of the Door Sill Latch
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(3) Remove and discard the cotter pin (120) from the housing (260) / axle (130) connection.
(4) Remove the axle (130) and roller (140) from the housing (260).
(5) Remove and discard the cotter pin (150) from the housing (260) / axle (160) connection.
(6) Remove the axle (160) from the housing (260) and YZ-latch (180).
NOTE : Do not remove the spring pins (170) unless a replacement is necessary.
(7) Remove and discard the cotter pins (210) and pins (220) from the shaft (230) and lever
(240).
NOTE : Do not remove the spring pin (190), foot lever (200) and shaft (230) unless a
replacement is necessary.
(8) Remove the torsion spring (250) from the shaft (230).
NOTE : Do not remove the spring pin (270) unless a replacement is necessary.
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TASK 25-52-42-000-802-B01
Disassembly of the Door Sill
1. General
-
NOTE : See the REPAIR TASK 25-52-42-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
117A Ball Units Wrench
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 25-52-42-300-803-A01 Replacement of Parts
Referenced Information
TABLE 2
3. Procedure
Subtask 25-52-42-000-001-C01
A. Disassembly of the Door Sill Roller
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(6) Remove the washer 11A-060 and remove the axle 11A-040 from the housing 11A-160, the
rocker assembly 11A-070 and the torsion spring 11A-080.
NOTE : Do not remove the spring pin 11A-030 unless a replacement is necessary.
(7) Remove the nuts 11A-150 from the screws 11A-140.
(8) Remove the ball unit 11A-010 with the 117A Ball Units Wrench from the housing 11A-160.
(9) For the replacement of the bushings 11A-075, see the REPAIR TASK 25-52-42-300-803-
A01.
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TASK 25-52-42-000-803-A01
Disassembly of the Latch Unit
1. General
A. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in brackets.
B. When no torque value is specified, a standard torque value applies.
NOTE : See the REPAIR TASK 25-52-42-300-803-A01 for the replacement of component
parts which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-52-42-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 25-52-42-040-003-A01
A. Disassembly of the Latch Unit
CAUTION : BE CAREFUL WHEN YOU PULL OUT THE AXLE. THE TORSION SPRING IS
UNDER LOAD.
NOTE : Do not remove the spring pins (70) unless a replacement is necessary.
NOTE : Do not remove the bushes (60) from the bellcrank (65) unless a replacement is
necessary (See the REPAIR TASK 25-52-42-300-803-A01).
(3) Remove and discard the cotter pin (80) from the axle (90).
(4) Remove the axle (90) and striker (100) from the bellcrank assembly (50).
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(5) Remove and discard the cotter pin (160) from the axle (170) and remove the axle (170).
(6) Remove the bellcrank assembly (180) from the rocker assembly (240).
NOTE : Do not remove the bushes (190, 200) from the bellcrank (205) unless a
replacement is necessary (See the REPAIR TASK 25-52-42-300-803-A01).
(7) Remove and discard the cotter pin (110) from the axle (120).
(8) Remove the axle (120) from the bellcrank assembly (180) and connecting rod (140).
NOTE : Do not remove the spring pin (210) unless a replacement is necessary.
(9) Remove and discard the cotter pin (220) from the rocker assembly (240) / axle (230)
connection.
(10) Remove the axle (230) and pawl assembly (300) from the rocker assembly (240).
NOTE : Do not remove the bushes (250) from the balance (265) unless a replacement is
necessary (See the REPAIR TASK 25-52-42-300-803-A01).
(11) Remove the pin (130), guide link (140) and tension springs (150) from the pawl assembly
(300).
(12) Remove the spring pin (270) from the from pawl assembly (300) / pin (280) connection.
(13) Remove the pin (280) and roller (290) from the pawl assembly (300).
NOTE : Do not remove the bushes (310) from the pawl (320) unless a replacement is
necessary (See the REPAIR TASK 25-52-42-300-803-A01).
Subtask 25-52-42-040-003-B01
B. Disassembly of the Latch Unit
(1) Not applicable.
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CLEANING
TASK 25-52-42-100-801-A01
Cleaning of the Component Parts
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
Consumable Materials
TABLE 1
3. Procedure
Subtask 25-52-42-160-001-A01
A. Cleaning of the Component Parts
(1) Wash all painted surfaces with a mild soap solution, rinse with clean water and wipe dry
using a clean, dry, Material No. 14SBA1 Textile-Lint free Cotton -.
(2) Dry cleaned parts with a clean, dry, Material No. 14SBA1 Textile-Lint free Cotton -.
(3) Clean and degrease unprotected parts (nuts, bolts, washers, spring, etc.) with Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(4) Dry cleaned and degreased parts with a clean, dry, Material No. 14SBA1 Textile-Lint free
Cotton -.
NOTE : Make certain that all traces of grease and cleaning agent are removed.
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INSPECTION/CHECK
TASK 25-52-42-200-801-A01
Check of the Component Parts
1. General
A. Do an nondestructive test if you think there is a crack which is not clearly visible.
B. Refer to DISASSEMBLY and ASSEMBLY or REPAIR for the replacement of the component
parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-52-42-300-801-A01 Reworking or Machining
TASK 25-52-42-300-802-A01 Repair of the Protective Treatment
TASK 25-52-42-820-805-A01 Fits and Clearances
Referenced Information
TABLE 1
3. Procedure
Subtask 25-52-42-210-001-A01
A. Check of the Component Parts for Cracks
(1) Cracks are not permitted.
(2) Replace the component parts which have cracks.
Subtask 25-52-42-210-002-A01
B. Check of the Component Parts for Scratches
(1) Remove scratches up to:
- a depth of 0.2 mm (0.008 in.) and
- a length of max. 50 mm (1.87 in.).
(2) Refer to TASK 25-52-42-300-801-A01 for removal of scratches which are in the limits.
(3) Replace the component parts with scratches which are not in the limits.
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Subtask 25-52-42-210-003-A01
C. Check of the Component Parts for Marks and Corrosion
(1) Remove marks and corrosion up to:
- 5 % of the nominal material thickness and
- 10 % of the surface of the component part.
(2) Refer to TASK 25-52-42-300-801-A01 for the removal of marks and corrosion which are in
the limits.
(3) Replace the component parts with marks and corrosion which are not in the limits.
Subtask 25-52-42-210-004-A01
D. Check of the Component Parts for Wear
(1) Refer to TASK 25-52-42-820-805-A01 for the wear limits.
(2) Replace the component parts, if the wear is not in the limits.
Subtask 25-52-42-210-005-A01
E. Check of the Component Parts for Damaged Protective Treatment
(1) Refer to TASK 25-52-42-300-802-A01 for the repair of the protective treatment.
Subtask 25-52-42-210-006-A01
F. Check of the Component Parts for Other Damage
(1) Other damage is not permitted.
(2) Replace the component parts which have other damage.
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TASK 25-52-42-200-802-A01
Special Examination of the Springs
1. General
A. Do an nondestructive test if you think there is a crack which is not clearly visible.
B. Refer to DISASSEMBLY and ASSEMBLY or REPAIR for the replacement of the component
parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
FIGURE 25-52-42-991-004-A FIGURE 25-52-42-991-004-A-Spring Check Diagram
FIGURE 25-52-42-991-005-A FIGURE 25-52-42-991-005-A-Spring Check Diagram
Referenced Information
TABLE 1
3. Procedure
Subtask 25-52-42-210-007-A01
A. Special Examination of the Springs
(1) Examine for general condition.
(2) Examine for wear and cracks.
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ANGLE ˚ mN lbf.in.
A3 16
M1 0.143 to 0.215 1.266 to 1.903
M2 0.168 to 0.252 1.487 to 2.230
Torsion Spring, IPL Figures 1 and 3 Item 250
TABLE 2
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M1
M2
A3
A2
M2
A3
A2
M1
F_CM_255242_1_0040101_01_00
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F2
F1
F0
L1
L2
F_CM_255242_1_0050101_01_00
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TASK 25-52-42-200-803-A01
Electrical Equipment
1. General
A. Do a nondestructive test if you think there is a crack which is not clearly visible.
B. See the DISASSEMBLY, ASSEMBLY and/or the REPAIR tasks for the replacement of the
component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-52-42-700-801-A01 Test of the YZ-Latch Limit Switch Adjustment
TASK 25-52-42-400-803-A01 Assembly of the Electrical Unit
Referenced Information
TABLE 1
3. Procedure
Subtask 25-52-42-210-008-A01
A. Electrical Equipment
(1) Examine the cable harness for damage.
(2) Examine the clamps and the bushes for security of attachment and damage.
(3) Examine the limit switch for damage and general condition.
(4) Limit Switch (Refer to IPL_FIGURE_01, IPL_FIGURE_03, IPL_FIGURE_04,
IPL_FIGURE_05, IPL_FIGURE_08 and IPL_FIGURE_09).
(a) Make sure that the roller of the limit switch 04-010 or 05-010 is in line with the
groove for the tab washer 04-013 or 05-013 and in position on the toggle lever 08-130
or 09-380 as shown in TASK 25-52-42-700-801-A01.
(b) Refer to TASK 25-52-42-400-803-A01 for the adjustment of the limit switch 04-010
or 05-010.
(5) Carry out an operational test.
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Subtask 25-52-42-210-008-B01
B. Electrical Equipment
(1) Examine the cable harness for damage.
(2) Examine the clamps and the bushes for security of attachment and damage.
(3) Examine the limit switch for damage and general condition.
(4) Limit Switch (Refer to IPL_FIGURE_01A, IPL_FIGURE_03A, IPL_FIGURE_04,
IPL_FIGURE_05, IPL_FIGURE_08A and IPL_FIGURE_09A).
(a) Make sure that the roller of the limit switch 04-010 or 05-010 is in line with the
groove for the tab washer 04-013 or 05-013 and in position on the toggle lever
08A-130 or 09A-380 as shown in TASK 25-52-42-700-801-B01.
(b) Refer to TASK 25-52-42-400-803-A01 for the adjustment of the limit switch 04-010
or 05-010.
(5) Carry out an operational test.
Subtask 25-52-42-210-008-C01
C. Electrical Equipment
(1) Examine the cable harness for damage.
(2) Examine the clamps and the bushes for security of attachment and damage.
(3) Examine the limit switch for damage and general condition.
(4) Limit Switch (Refer to IPL_FIGURE_07).
(a) Make sure that the roller of the limit switch 07-140 is in line with the groove for the
tab washer 07-150 and in position on the toggle lever as shown in TASK
25-52-42-700-801-B01.
(b) Refer to TASK 25-52-42-400-803-A01 for the adjustment of the limit switch 07-140.
(5) Carry out an operational test.
Subtask 25-52-42-210-008-D01
D. Electrical Equipment
(1) Not applicable.
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REPAIR
TASK 25-52-42-300-801-A01
Reworking or Machining
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1
C.Referenced Information
REFERENCE DESIGNATION
TASK 25-52-42-300-802-A01 Repair of the Protective Treatment
Referenced Information
TABLE 3
3. Procedure
Subtask 25-52-42-320-001-A01
A. Repair of Scratches and Marks
(1) On painted surfaces remove paint from damaged area with abrasive cloth.
(2) Remove debris.
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(3) Hollow out scratch or mark to form a shallow depression. Remove minimum amount of
material possible and restrict width to 6 mm (0.24 in.).
(4) Blend depression with abrasive cloth.
(5) Burnish surface by hand or with buffing wheel.
(6) Repair damaged paintwork as described in TASK 25-52-42-300-802-A01.
Subtask 25-52-42-320-002-A01
B. Repair of Corrosion Damage
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(1) Clean and degrease corroded and surrounding areas with Material No. 11-001 Detergent.
NOTE : Specialized personnel must determine the extent of corrosion damage before
corrosion removal and treatment operations are carried out.
(2) Remove surface protection from corroded area with masking material.
(3) Remove corrosion deposits.
(a) Mask off undamaged surrounding area with abrasive cloth.
(b) Remove corrosion by rubbing with synthetic sponge and abrasive cloth and blend into
surrounding area to prevent stress concentrations.
NOTE : It is important that corrosion is completely removed before the damaged area is
treated as even the smallest residue can initiate new corrosion.
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TASK 25-52-42-300-802-A01
Repair of the Protective Treatment
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
16-020 Wash Primer
16-001 Anti Corrosion Primer (Polyurethane)
16-002 Polyurethane Topcoat Grey (for Internal Applic.)
Consumable Materials
TABLE 1
3. Procedure
Subtask 25-52-42-380-001-A01
A. Repair of Damaged Paintwork
(1) Remove damaged paintwork with abrasive cloth.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-020 WASH PRIMER. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Apply Material No. 16-020 Wash Primer to worked area and allow to dry.
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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-001 ANTI CORROSION
PRIMER (POLYURETHANE). OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(4) Apply Material No. 16-001 Anti Corrosion Primer (Polyurethane) and allow to dry.
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TASK 25-52-42-300-803-A01
Replacement of Parts
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
05EML9 Epoxy Adhesive-- - Legacy 1
05EML7 Epoxy Adhesive-- - Legacy 3
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-26
PMS 01-05-45
PMS 01-06-04
Referenced Information
TABLE 3
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3. Procedure
Subtask 25-52-42-350-001-A01
A. Replacement of Bonded-in Bushings
(1) The component parts which are given in the TABLE 4 have bonded-in bushings bonded
with the Material No. 05EML9 Epoxy Adhesive-- - Legacy 1.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
02A-050 Bellcrank Assembly ---
02A-060 --- Bushing
02A-180 Bellcrank Assembly ---
02A-190 --- Bushing
02A-180 Bellcrank Assembly ---
02A-200 --- Bushing
10-050 Bellcrank Assembly ---
10-060 --- Bushing
10-170 Bellcrank Assembly ---
10-180 --- Bushing
10-170 Bellcrank Assembly ---
10-190 --- Bushing
10-230 Rocker Assembly ---
10-240 --- Bushing
10-300 Pawl Assembly ---
10-310 --- Bushing
Bonded-in Bushings
TABLE 4
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5 Install the new bushing with the Material No. 05EML9 Epoxy Adhesive-- -
Legacy 1.
6 Fit the bushing to the component part with a suitable tool.
7 Let the adhesive cure.
8 Visually examine the bonding and the bushing for correct fit.
(2) The component parts which are given in the TABLE 5 have bonded-in bushings bonded
with the Material No. 05EML7 Epoxy Adhesive-- - Legacy 3.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
02A-240 Rocker Assembly ---
02A-250 --- Bushing
02A-300 Pawl Assembly ---
02A-310 --- Bushing
11-070 Rocker Assembly ---
11-075 --- Bushing
11A-070 Rocker Assembly ---
11A-075 --- Bushing
Bonded-in Bushings
TABLE 5
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Subtask 25-52-42-350-002-A01
B. Replacement of Spherical Bearings
(1) See TABLE 6, for the data of the related component parts.
(2) See PMS 01-05-26, for the replacement of the spherical bearings.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
09-170 Drawbar Assembly ---
09-190 --- Bearing
09A-170 Drawbar Assembly ---
09A-190 --- Bearing
TBD Drawbar Assembly ---
TBD --- Bearing
Replacement of Spherical Bearing
TABLE 6
Subtask 25-52-42-350-003-A01
C. Replacement of HELI-COIL Threaded Inserts
NOTE : The replacement of damaged HELI-COIL threaded inserts must be carried out with
special tools.
(1) See PMS 01-05-45, for the replacement of the HELI-COIL threaded inserts.
Subtask 25-52-42-350-006-A01
D. Replacement of the Name Plate
(1) See PMS 01-06-04, for the replacement of the name plate.
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TASK 25-52-42-300-804-A01
Repair of Electrical Equipment
1. Reason for the Job
Self explanatory.
2. Procedure
Subtask 25-52-42-350-005-A01
A. Repair of Electrical Equipment
(1) A repair of this assembly is not recommended. Any damage requires renewal of the
appropriate component.
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ASSEMBLY
TASK 25-52-42-400-803-A01
Assembly of the Electrical Unit
1. General
A. When there is no torque value specified, a standard torque value applies.
NOTE : Refer to TASK 25-52-42-300-803-A01 for the replacement of the component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-52-42-300-803-A01 Replacement of Parts
TASK 25-52-42-700-801-A01 Test of the YZ-Latch Limit Switch Adjustment
TASK 25-52-42-700-801-B01 Test of the YZ-Latch Limit Switch Adjustment
TASK 25-52-42-700-802-A01 Test of Drawbar Unit Adjustment
TASK 25-52-42-300-802-A01 Repair of the Protective Treatment
FIGURE 25-52-42-991-006-A FIGURE 25-52-42-991-006-A-Limit Switch
FIGURE 25-52-42-991-006-A FIGURE 25-52-42-991-006-A-Limit Switch
FIGURE 25-52-42-991-006-A FIGURE 25-52-42-991-006-A-Limit Switch
Referenced Information
TABLE 1
3. Procedure
Subtask 25-52-42-440-003-A01
A. Assembly of the Electrical Unit
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Subtask 25-52-42-440-003-B01
B. Assembly of the Electrical Unit
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(6) Put the bracket 03-050, 03A-050 in position on the door latch assembly 03-090, 03A-090
and install the screws 03-040, 03A-040.
(7) Connect the cables 05-080 and 05-090 to the receptacle connector 05-030.
(8) Install the connector backshell 05-020 to the receptacle connector 05-030.
(9) Test and adjust the limit switch 05-010 (Refer to TASK 25-52-42-700-801-A01TASK
25-52-42-700-801-B01, TASK 25-52-42-700-802-A01 and TASK 25-52-42-300-802-A01).
Tighten and safety nuts after adjustment.
Subtask 25-52-42-440-003-C01
C. Assembly of the Electrical Unit
(1) Connect the cables 07-220 and 07-230 to the limit switch 07-140.
Subtask 25-52-42-440-003-D01
D. Assembly of the Electrical Unit
(1) Not applicable.
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F_CM_255242_1_0060101_01_00
Limit Switch
FIGURE-25-52-42-991-006-A01
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TASK 25-52-42-400-802-A01
Assembly of the Door Sill
1. General
A. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in brackets.
B. When no torque value is specified, a standard torque value applies.
NOTE : See the REPAIRTASK 25-52-42-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
08-017 Bonding Metal/Metal
08-002 General Purpose Dimethacrylate Green
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 25-52-42-300-803-A01 Replacement of Parts
TASK 25-52-42-700-801-A01 Test of the YZ-Latch Limit Switch Adjustment
TASK 25-52-42-700-802-A01 Test of Drawbar Unit Adjustment
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REFERENCE DESIGNATION
TASK 25-52-42-300-802-A01 Repair of the Protective Treatment
Referenced Information
TABLE 2
3. Procedure
Subtask 25-52-42-440-002-A01
A. Assembly of the Door Sill Latch
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(3) Position roller (420) with Material No. 04-004 Synthetic Ester Based Grease High Pressure
in bellcrank (450).
(4) Press pin (410) in bellcrank (450) / roller (420) connection.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(6) Install drawbar (460) with Material No. 04-004 Synthetic Ester Based Grease High Pressure
in housing (470).
(7) Install bellcrank assembly (400) in bearing support (390).
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
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(8) Make certain that bellcrank assembly (400) with bearing support (390) is correctly
positioned. Install axle (310) with Material No. 04-004 Synthetic Ester Based Grease High
Pressure and safety with cotter pin (370).
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(9) Make certain that latch unit (360) is correctly positioned in housing (470) and install axle
(280) with Material No. 04-004 Synthetic Ester Based Grease High Pressure.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-002 GENERAL PURPOSE
DIMETHACRYLATE GREEN. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(10) Apply Material No. 08-002 General Purpose Dimethacrylate Green to threads of screws
(260) and install screw (260).
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(11) Install axle (270) with Material No. 04-004 Synthetic Ester Based Grease High Pressure.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-002 GENERAL PURPOSE
DIMETHACRYLATE GREEN. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(12) Apply Material No. 08-002 General Purpose Dimethacrylate Green to threads of screw
(260) and install screw (260).
(13) Install rod end assembly (325) in fork end fitting (350) and set to length recorded during
disassembly.
(14) Position drawbar assembly (320) on eye end of latch unit (360) and pin (440) of bellcrank
assembly (400).
(15) Install bolt with clip (355) in fork end fitting (350), test and adjust drawbar unit (See
TASK 25-52-42-700-801-A01, TASK 25-52-42-700-802-A01 and TASK 25-52-42-300-802-
A01).
(16) Position washer (300) on pin (440) and safety with cotter pin (290).
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(17) Position lever (240) in housing (470). Make certain that lever (240) is correctly positioned
in housing (470) and install shaft (230) with Material No. 04-004 Synthetic Ester Based
Grease High Pressure.
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(18) Install pins (220) in lever (240) / shaft (230) connection and safety with cotter pins (210).
(19) Install spring pins (170) in YZ-latch (180), if removed.
NOTE : Spring pins (170) must protrude equally on both sides of YZ-latch (180).
(20) Position YZ-latch (180) in housing (470).
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(21) Ensure that YZ-latch (180) is correctly positioned in housing (470). Install axle (160) with
Material No. 04-004 Synthetic Ester Based Grease High Pressure and safety with cotter pin
(150).
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(22) Position roller (140) in housing (470). Install axle (130) with Material No. 04-004 Synthetic
Ester Based Grease High Pressure and safety with cotter pin (120).
(23) Position torsion spring (250) and foot lever (200) on pin (230) and safety foot lever (200)
with spring pin (190).
Subtask 25-52-42-440-002-B01
B. Assembly of Door Sill Latch
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(2) Position Lever (240) in housing (260). Ensure that lever (240) is correctly positioned in
housing (260) and install shaft (230) with Material No. 04-004 Synthetic Ester Based
Grease High Pressure.
(3) Install pins (220) in lever (240) / shaft (230) connection and safety with cotter pins (210).
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NOTE : Spring pins (170) must protrude equally on both sides of YZ-latch (180).
(5) Position YZ-latch (180) in housing (260).
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(6) Ensure YZ-latch (180) is correctly positioned in housing (260). Install axle (160) with
Material No. 04-004 Synthetic Ester Based Grease High Pressure and safety with cotter pin
(150).
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(7) Position roller (140) in housing (260). Install axle (130) with Material No.04-004 Synthetic
Ester Based Grease High Pressure and safety with cotter pin (120).
(8) Install cover plate (110) with screws (100).
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TASK 25-52-42-400-802-B01
Assembly of the Door Sill
1. General
NOTE : See the REPAIR TASK 25-52-42-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1
C.Referenced Information
REFERENCE DESIGNATION
TASK 25-52-42-300-803-A01 Replacement of Parts
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REFERENCE DESIGNATION
PMS 01-05-44
Referenced Information
TABLE 3
3. Procedure
Subtask 25-52-42-440-004-A01
A. Assembly of the Door Sill Roller
(1) (8) Install the ball unit 11A-010 with the 117A Ball Units Wrench on the housing 11A-160.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(2) Apply the Material No. 04-004 Synthetic Ester Based Grease High Pressure to the threads
of the screws 11A-140. Then install the screws 11A-140 and the nuts 11A-150 on the
housing 11A-160.
(3) Tighten the nuts 11A-150.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(4) Apply the Material No. 04-004 Synthetic Ester Based Grease High Pressure to the
installation surface of the rocker assembly 11A-070, the housing 11A-160 and the axle
11A-040.
(5) Put the rocker assembly 11A-070 in position on the housing 11A-160 and install the torsion
spring 11A-080, the axle 11A-040, the washer 11A-060 and the cotter pin 11A-050.
(6) Safety the cotter pin 11A-050, see PMS 01-05-44.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(7) Apply the Material No. 04-004 Synthetic Ester Based Grease High Pressure to the
installation surface of the rocker assembly 11A-070, the roller 11A-110 and the axle
11A-100.
(8) Put the roller 11A-110 in position on the rocker assembly 11A-070 and install the axle
11A-100 and the cotter pin 11A-090.
(9) Safety the cotter pin 11A-090, see PMS 01-05-44.
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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(10) Apply the Material No. 04-004 Synthetic Ester Based Grease High Pressure to the
installation surface of the rocker assembly 11A-070 and the bolt 11A-120.
(11) Install the bolt 11A-120 and the cotter pin 11A-055 on the rocker assembly 11A-070.
(12) Safety the cotter pin 11A-055, see PMS 01-05-44.
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TASK 25-52-42-400-801-A01
Assembly of the Latch Unit
1. General
A. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in brackets.
B. When no torque value is specified, a standard torque value applies.
NOTE : See the REPAIR TASK 25-52-42-300-803-A01 for the replacement of component
parts which have a permanent connection.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 25-52-42-300-803-A01 Replacement of Parts
Referenced Information
TABLE 2
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3. Procedure
Subtask 25-52-42-440-001-A01
A. Assembly of the Latch Unit
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
NOTE : During installation apply grease Material No. 04-004 Synthetic Ester Based Grease
High Pressure to sliding surfaces of all moving parts.
(1) Install roller (290) and axle (280) with Material No. 04-004 Synthetic Ester Based Grease
High Pressure in pawl assembly (300).
(2) Make certain that axle (280) is correctly positioned and install spring pin (270).
(a) Install pin (130), guide link (140) and tension springs (150) to pawl assembly (300).
(3) Position pawl assembly (300) in rocker assembly (240).
(4) Make certain that pawl assembly is correctly positioned. Install axle (230) with Material
No. 04-004 Synthetic Ester Based Grease High Pressure in rocker assembly (240) and
safety with cotter pin (220).
(a) Connect other end of tension springs (150) to spring pins (260) at rocker assembly
(240).
(5) Position axle (120) in bellcrank assembly (180).
(6) Position connecting rod (140) on bellcrank assembly (180) and install axle (120).
(7) Safety axle (120) with cotter pin (110).
(8) Position bellcrank assembly (50) with torsion springs (30, 40) in bellcrank assembly (180).
(9) Make certain that axle (20) with bellcrank assemblies (50, 180) and torsion springs (30,
40) is correctly positioned. Install axle (20) with Material No. 04-004 Synthetic Ester Based
Grease High Pressure and safety with cotter pin (10).
(10) Position dog (100) in bellcrank assembly (50).
(11) Install axle (90) with Material No.04-004 Synthetic Ester Based Grease High Pressure in
bellcrank assembly (50) / dog (100) connection.
(12) Safety axle (90) with cotter pin (80).
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Subtask 25-52-42-440-001-B01
B. Assembly of the Latch Unit
(1) Not applicable.
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TASK 25-52-42-820-805-A01
Fits and Clearances
1. General
A. How to use the Fits and Clearances Table (See Sample TABLE 1)
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances
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D1 D2
F_CM_255242_1_0080101_01_01
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TYPICAL
SECTION
A−A
SECTION
B−B
B1
A1
A2
B2 B2
F_CM_255242_1_0090101_01_00
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TASK 25-52-42-500-801-A01
Storage after Assembly
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-52-42-870-802-A01 General
Referenced Information
TABLE 1
3. Procedure
Subtask 25-52-42-620-001-A01
A. Preservation
(1) Make sure that you do the preservation procedure before you put the component in its
packing. The preservation procedure is given in the MIL-P-116 and / or MIL-P-25690A
Specification.
Subtask 25-52-42-530-001-A01
B. Packing
(1) Put the component in its initial container. Use the initial material for the protection of the
component.
(2) If the initial container is not available:
(a) Refer to TASK 25-52-42-870-802-A01 for the dimensions and weight of the
component.
(b) Refer to ATA Specification 300. Use only approved materials for the protection of the
component.
Subtask 25-52-42-550-001-A01
C. Identification Label
(1) Put the identification labels on the component and on the outside of the container. Make
sure that you can read the labels easily.
(2) The identification label must have all the related data of the component.
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(3) The component is not approved for installation if there is no identification label attached to
it.
Subtask 25-52-42-550-002-A01
D. Storage
CAUTION : MAKE SURE THAT THERE IS NOT TOO MUCH WEIGHT ON THE
CONTAINER IF YOU USE THE STACK STORAGE METHOD. TOO MUCH
WEIGHT ON THE CONTAINER CAN CAUSE DAMAGE TO THE
COMPONENT.
(1) Keep the container in a clean, dry room with a good supply of air.
Subtask 25-52-42-550-003-A01
E. Condition Check and Functional Test
(1) Examine the condition and function of the component at specified times.
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INTRODUCTION
TASK 25-52-42-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
IPL INTRO
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NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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VENDOR LIST
IPL INTRO
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90
60
50
40
80
40
20
30
10 70
F_PL_255242_01_0_01_01
LATCH ASSY-DOORSILL
Figure 01 / FIGURE-25-52-42-950-801-01
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90
60
50
40
80
40
20
30
10 70
F_PL_255242_01_A_01_01
LATCH ASSY-DOOR
Figure 01A / FIGURE-25-52-42-950-801-A01
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290
292
294
360
292
300
270 310 350
330
370
280
310
230
340
110 140
120
250
220
160
30
240
200
180
260
250
210
10
190 70
260 190
170 60
110 80
120 40 70
60
50 100
90
20
F_PL_255242_02_A_01_00
LATCH UNIT
Figure 02A / FIGURE-25-52-42-950-802-A01
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90
60
50
20 40 80
30
10
70
F_PL_255242_03_0_01_01
LATCH ASSY-DOORSILL
Figure 03 / FIGURE-25-52-42-950-803-01
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90
60
50
20 40 80
30
10
70
F_PL_255242_03_A_01_01
LATCH ASSY-DOOR
Figure 03A / FIGURE-25-52-42-950-803-A01
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100
30 60
40
20
70
13
15
80 90
10
50
F_PL_255242_04_0_01_00
ELECTRICAL UNIT
Figure 04 / FIGURE-25-52-42-950-804-01
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100
30 60
40
20
70
13
15
10
F_PL_255242_05_0_01_00
ELECTRICAL UNIT
Figure 05 / FIGURE-25-52-42-950-805-01
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240
100
A
50
90
70 80
40
A 60
130
110
20
120 30
10
150
160
170
140 180
190
200
210
220
230
F_PL_255242_07_0_01_00
LATCH ASSY-DOORSILL
Figure 07 / FIGURE-25-52-42-950-807-01
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160
150
90
30
100
10
100
110
130 120 20
180
170
200
80 190
70
50 40
140
60
F_PL_255242_08_0_01_01
LATCH ASSY-DOORSILL
Figure 08 / FIGURE-25-52-42-950-808-01
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A
A
160
150
90 30
10
210
20
110
130 120
190
170
80 180
200
220
230
40
140
60
50
F_PL_255242_08_A_01_00
LATCH ASSY-DOOR
Figure 08A / FIGURE-25-52-42-950-808-A01
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50
40
130
140
150
210
190
200
170 160
230
180
310
310
320
340
240
350 30 220
10
350
360
380 370
20
60
60
420
330 400
100
410
90 430
80
390
110
120
70
300
F_PL_255242_09_0_01_01
LATCH ASSY-DOORSILL
Figure 09 / FIGURE-25-52-42-950-809-01
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Figure 09A / FIGURE-25-52-42-950-809-A01
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Figure 10 / FIGURE-25-52-42-950-810-01
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Figure 11 / FIGURE-25-52-42-950-811-01
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