12 kg poly for Digestmix Calculate as per Quantity

Sr No Title DIGESTMIX Thermo Meso system DigestMIX Thermo Meso System

1 Civil Cost 68,738,600 127,945,600 112,460,041 220,402,761
2 Electro Mechanical Cost 160,498,400 132,766,250 160,498,400 132,766,250
3 OnM chemical 843,617,565 296,819,460 843,617,565 296,819,460
4 Net Power 55,057,482 162,756,080 55,057,482 162,756,080
Sum 1,127,912,047 720,287,390 1,171,633,488 812,744,551
Diff -43,721,441 -92,457,161

4 kg poly for Digestmix

Sr No Title DIGESTMIX Thermo Meso system DigestMIX Thermo Meso System
1 Civil Cost 68,738,600 127,945,600 112,460,041 220,402,761
2 Electro Mechanical Cost 160,498,400 132,766,250 160,498,400 132,766,250
3 OnM chemical 281,205,855 296,819,460 281,205,855 296,819,460
4 Net Power 55,057,482 162,756,080 55,057,482 162,756,080
Sum 565,500,337 720,287,390 609,221,778 812,744,551
Diff -43,721,441 -92,457,161
 1.0 ESTIMATE: MECHANICAL, ELECTRICAL & INSTRUMENTATION WORKS 1 EUR TO INR
80

Wokring
Packing & Inland Transport + Erection &

Standby
Sr. Basic GST

Total
Item Prices from existing STPs Size / Specification Unit Total Basic Price Forwarding @ Transit Insurance Commissioning Total Price
No. Price @ 18%
1.5% @ 2% @ 3%

1 2 3 4 5 6 7 8 9=7x8 10 = (9) x 18% 11 = 9 x 1.5% 12 = 9 x 2% 13 = 9 x 3% 14 = SUM(9:13)

A PRIMARY TREATMENT UNITS
Thermophilic Digester feed pump per
1 25 m3/hr @ 25 MWC, Screw, Alloy Steel No. 1 1 2 400,000 800,000 144,000 16,000 16,000 24,000 1,000,000
stream
2 Massarator 25 m /hr
3
No. 1 1 2 1,200,000 2,400,000 432,000 48,000 48,000 72,000 3,000,000
3 DIGESTMIX No. 1 0 1 82,352,000 82,352,000 14,823,360 1,647,040 1,647,040 2,470,560 102,940,000 775,000 1029393.75
4 Technology / Consultancy Charges No. 1 0 1 22,880,000 22,880,000 4,118,400 26,998,400 260000 286000
B PIPING AND VALVES
1 Piping and Valves Lot. 1 0 1 26,560,000

TOTAL (Rs.) 160,498,400

1.0 ESTIMATE: MECHANICAL, ELECTRICAL & INSTRUMENTATION WORKS 1 EUR TO INR

80

Wokring
Packing & Inland Transport + Erection &

Standby
Sr. Basic GST

Total
Item Prices from existing STPs Size / Specification Unit Total Basic Price Forwarding @ Transit Insurance Commissioning Total Price
No. Price @ 18%
1.5% @ 2% @ 3%

1 2 3 4 5 6 7 8 9=7x8 10 = (9) x 18% 11 = 9 x 1.5% 12 = 9 x 2% 13 = 9 x 3% 14 = SUM(9:13)

A PRIMARY TREATMENT UNITS
1 Thermophilic Heat Exchanger heat exchanger 455 kw No. 3 0 3 4,000,000 12,000,000 2,160,000 240,000 240,000 360,000 15,000,000
Thermophilic Digester feed pump per
2 130 m /hr @ 20 MWC, Screw, Alloy Steel
3
No. 3 3 6 1,600,000 9,600,000 1,728,000 192,000 192,000 288,000 12,000,000
stream
Thermophilic Individual Digester Heat
3 heat exchanger 65 kw No. 3 0 3 1,000,000 3,000,000 540,000 60,000 60,000 90,000 3,750,000 From Suma offer
Exchanger
Thermophilic Anaerobic Sludge Digester
4 volume 602 m3 Submersible type SS 316L No. 6 0 6 2,451,000 14,706,000 2,647,080 294,120 294,120 441,180 18,382,500 23,064 30634.758
Mixer
Thermophilic Digester Recirculation
5 50 m3/hr @ 10 MWC, Screw, Alloy Steel No. 3 3 6 600,000 3,600,000 648,000 72,000 72,000 108,000 4,500,000
Pump

1 MLD STP at Vidhan Sauda, Bangalore Estimate: Mechanical, Electrical Instrumentation Works
 DIGESTMIX
1 Pre Digester 2 16.00 Dia. 14.50 2.00
2 Post Digester 1 17.00 Dia. 12.50 2.00

Thermo Meso system

1 Thermophilic Anaerobic Sludge Digester 3 11.80 Dia. 5.50 2.00
2 Mesophilic Anaerobic Sludge Digester 3 22.30 Dia. 7.70 2.00

Concrete quantity
Thermo Meso
DIGESTMIX Wall Thickeness Slab Thickeness
system
1 Thermophilic Anaerobic Sludge Digester 766.66798799675 473.96265886913 0.3 0.3
2 Mesophilic Anaerobic Sludge Digester 382.3915162023 1361.197118929
Total volume concrete 1150 1836 Rs/m3
Rupees ₹23,000,000.00 ₹36,720,000.00 20000

Insulation
Thermo Meso
DIGESTMIX
system
1 Thermophilic Anaerobic Sludge Digester 2185.1 849.23532611839
2 Mesophilic Anaerobic Sludge Digester 1061.6 2262.5907370786
Total area for insulation 3247 3112 Rs/m2
Rupees ₹12,338,600.00 ₹11,825,600.00 3800

Mechanical Costing
Piling
sqm/pile
21.8 373.252623173003 100 3.73252623173

Thermo Meso
DIGESTMIX
system
1 Thermophilic Anaerobic Sludge Digester 402.12385965949 328.07652081438
2 Mesophilic Anaerobic Sludge Digester 226.98006922186 1171.7119580278
Area 629.10392888136 1499.7884788421
no of piles 169 402
₹33,400,000.00 ₹79,400,000.00

Civil Cost
Thermo Meso
DIGESTMIX
system
₹68,738,600.00 ₹127,945,600.00

DigestMix Civil Quantity- Pre Digester

A Perticular Qty Rate Unit Total Cost

1) P.C.C. 40.30 5800 cum 233,740

2)Raft Concrete 78 6000 cum 468,042
3) Wall Concrete 384 9000 cum 3,453,462
4) Top slab 78 11000 cum 858,077
5) Railing 57 4200 Rmt 237,504
6) Internal coating 1030 850 Sqmt 875,789
7)External Plaster 876 600 Sqmt 525,620
8) Steel Reinforcement (120kg/cum) 65 74000 MT 4,792,821
9)Pile foundation 1683 13214 Rmt 22,232,642
10)Insulation 876 3800 Sqmt 3,328,926
37,006,624
Cost for 2 Pre Digester Rs. 74,013,248

B DigestMix Civil Quantity- Post Digester

Perticular Qty Rate Unit Total Cost
1) P.C.C. 45 5800 cum 259,692
2) Raft Concrete 87 6000 cum 520,888
3) Wall Concrete 358 9000 cum 3,219,351
4) Top slab 87 11000 cum 954,962
5) Railing 60 4200 Rmt 250,699
6) Internal coating 1001 850 Sqmt 851,077
7)External Plaster 815 600 Sqmt 489,240
8) Steel Reinforcement (120kg/cum) 64 74000 MT 4,718,256
 9)Pile foundation 1855 13214 Rmt 24,511,488
10)Insulation 703 3800 Sqmt 2,671,139
Cost for Post Digester Rs. 38,446,793

Total Cost DigestMix - Pre(2)+Post (1)

112,460,041
Digester

C Thermophilic Anaerobic Sludge Digester

Perticular Qty Rate Unit Total Cost
1) P.C.C. 24 5800 cum 139,656
2) Raft Concrete 46 6000 cum 276,948
3) Wall Concrete 130 9000 cum 1,168,967
4) Top slab 46 11000 cum 507,738
5) Railing 43 4200 Rmt 182,087
6) Internal coating 387 850 Sqmt 329,234
7)External Plaster 299 600 Sqmt 179,542
8) Steel Reinforcement (120kg/cum) 27 74000 MT 1,973,147
9)Pile foundation 1050 13214 Rmt 13,875,392
10)Insulation 299 3800 Sqmt 1,137,099
Rs. 19,769,811
Cost for 3 -Thermophilic Anaerobic Sludge
59,309,432
Digester

Mesophilic Anaerobic Sludge Digester

Perticular Qty Rate Unit Total Cost
1) P.C.C. 72 5800 cum 420,042
2) Raft Concrete 141 6000 cum 848,153
3) Wall Concrete 312 9000 cum 2,807,747
4) Top slab 141 11000 cum 1,554,948
5) Railing 76 4200 Rmt 320,631
6) Internal coating 1070 850 Sqmt 909,441
7)External Plaster 707 600 Sqmt 424,190
8) Steel Reinforcement (120kg/cum) 71 74000 MT 5,280,844
9)Pile foundation 2909 13214 Rmt 38,445,241
10)Insulation 707 3800 Sqmt 2,686,539
Rs. 53,697,776
Cost for 3 -Mesophilic Anaerobic Sludge
161,093,329
Digester

Total Civil Cost for Thermo(3) + Meso (3)

220,402,761
System
5830.7959650627 8668.0468303359
2837.2508652733

1804.4208644791 10826.602941293
9022.1820768137

Raft Thickeness
0.3
1 CHEMICAL
SL QTY
CHEMICAL FLOW UNIT DOSAGE UNIT UNIT RATE Rs.
NO Kg/day
1 Dewatering Polymer @ 12 Kg/Ton of Dry Solids 36.687 MT 12 Kg/MT 440.24 350
TOTAL (Rs./day)
TOTAL (Rs./year)

1 CHEMICAL
SL QTY
CHEMICAL FLOW UNIT DOSAGE UNIT UNIT RATE Rs.
NO Kg/day
1 Dewatering Polymer @ 12 Kg/Ton of Dry Solids 36.687 MT 4 Kg/MT 146.75 350
TOTAL (Rs./day)
TOTAL (Rs./year)

1 CHEMICAL
SL QTY
CHEMICAL FLOW UNIT DOSAGE UNIT UNIT RATE Rs.
NO Kg/day
1 Dewatering Polymer @ 4 Kg/Ton of Dry Solids 38.724 MT 4 Kg/MT 154.90 350
TOTAL (Rs./day)
TOTAL (Rs./year)
 AMOUNT
Rs.
₹154,085
₹154,085
₹56,241,171 ₹843,617,565.00

AMOUNT
Rs.
₹51,362
₹51,362
₹18,747,057 ₹281,205,855.00

AMOUNT
Rs.
₹54,214
₹54,214
₹19,787,964 ₹296,819,460.00
 DIGESTMIX
1 Thermophilic Anaerobic Sludge Digester 2 16.80 Dia. 5.50 2.00 1219.1892770051
2 Mesophilic Anaerobic Sludge Digester 2 29.40 Dia. 8.80 2.00 5974.0274573251

Thermophilic Digester feed pump per

1 22 m3/hr 25 MwC 1 1 2
stream
2 Massarator 22 m3/hr 1 1 2
3 DIGESTMIX 7.50 kw 8 0 8

Thermo Meso system

1 Thermophilic Anaerobic Sludge Digester 3 11.80 Dia. 5.50 2.00 601.47362149303
2 Mesophilic Anaerobic Sludge Digester 3 22.30 Dia. 7.70 2.00 3007.3940256046

1 Thermophilic Heat Exchanger 452.50 kw 3 0 3

Thermophilic Digester feed pump per
2 130 m3/hr 25 MwC 1 1 2
stream
Thermophilic Individual Digester Heat
3 38.00 kw 3 0 3
Exchanger
Thermophilic Anaerobic Sludge Digester
4 6 0 6
Mixer

5 Thermophilic Digester Recirculation Pump 50.0 m3/hr 10 MwC 3 3 6

Mesophilic Individual Digester Heat

6 60.00 kw 3 0 3
Exchanger

7 Mesophilic Digester feed pump per stream 130 m3/hr 25 MwC 1 1 2

Mesophilic Anaerobic Sludge Digester

8 9 0 9
Mixer
9 Mesophilic Digester Recirculation Pump 230.0 m3/hr 10 MwC 3 3 6
517
1 ELECTRICAL LOAD LIST & POWER CONSUMPTION

SL FLOW HEAD kw HP Number of Number of Number of Total Working Standby Total

EQUIPMENT BKW kw Required
NO m3/hr mwc INSTD INSTD Working Units Standby Units Units kw kw kw

1 Thermophilic Digester feed pump per stream 130 25 22.25 24.11 30.00 40.00 1 1 2 30.00 30.00 60.00
2 Thermophilic Anaerobic Sludge Digester Mixer 12.00 15.00 20.00 6 0 6 90.00 0.00 90.00
3 Thermophilic Digester Recirculation Pump 50 10 3.60 4.11 5.50 7.50 3 3 6 16.50 16.50 33.00
4 Mesophilic Digester feed pump per stream 130 25 23.42 25.38 30.00 40.00 1 1 2 30.00 30.00 60.00
5 Mesophilic Anaerobic Sludge Digester Mixer 12.00 15.00 5.00 9 0 9 135.00 0.00 135.00
6 Mesophilic Digester Recirculation Pump 230 10 15.00 16.44 20.00 30.00 3 3 6 60.00 60.00 120.00
POWER GENERATION
GRAND TOTAL 22 7 29 332 107 438
Cost @ Rs. 8 per KWH (Rs./day)
15 years O&M
 Actual BKW
Shaft Power in
Motor Efficiency with Motor hrs/day KW.hr/day
BKW
Efficiency

22.25 92.3 24.11 4.00 96.4

10.87 90.6 12.00 24.00 1728.0
3.60 87.7 4.11 6.00 74.0
23.42 92.3 25.38 4.00 101.5
10.87 90.6 12.00 24.00 2592.0
15.00 91.2 16.44 6.00 296.0
-1172.0
3715.9
29,727
162,756,080.45