PRE-ENGINEERED BUILDINGS- An affordable and durable option

Kaizen Smart builds are specialists in developing pre-engineered structures or buildings. The
pre-engineered building is a building made up of metal. This building includes a structural
frame, standard roof, and wall support. It is made in a workshop or factory and assembled
at the site. It is a new construction technique replacing the traditional manufacturing
techniques. It is seen as a breakthrough in the industry of construction. These structures are
quite favourable as they need less construction time. These structures are cost-effective,
strong, high quality, and most important require low maintenance. These structures are
quite wide and column-free.
Kaizen Smartbuilds’ Pre-Engineered Building finds wide applications in:

 Workshop
 Factory
 Warehouse
 Commercial storage
 Stadium
 Cold storage
 Commercial showroom
 Railway stations/platforms/warehouses
 Airport
 Parking shed
 Community hall
There has been a substantial increase in the demand for these structures in recent years.
This is basically due to rapid growth in the construction industry and the need for quick-
track construction
What makes these PEB structures affordable?
Traditional construction techniques require plenty of manpower or labour to complete any
project while PEB constructions require only limited labour. The labour charges in
conventional constructions are huge. The labour costs are drastically reduced in the
construction of PEB making it cost-effective. PEB can be constructed within a few days or
weeks easily in the warehouse and assembling is done at the site. The traditional method of
construction is time-consuming. When the PEB are dismantled, the structures can be reused
or recycled at the other site easily. The parts of the PEB structures are manufactured
separately keeping in mind the natural events and extreme weather conditions. It ensures
the long tenure of these structures for several years. The maintenance cost of PEB is very
low. All these factors make the Pre-Engineered Buildings structure affordable and durable.
Structural Details
Features

 Easy to set up
 Easy to transport
  Easy to change and expand
 Quick construction
 Low cost
 Strong
 Recyclable
 Longevity
Framing system
PEB structures have a frame construction system which includes primary, secondary framing
systems and bracing systems. These three elements combine to form a stable steel building
which withstands all the extreme conditions of weather and natural disasters if any.
Secondary structural frames include purlin and girt of C or Z shapes of different sizes. In this
type of structure, cold form Z sections are mainly used for secondary framing. This greatly
enhances the strength and lowers the weight of the structure. Girt or purlins are the parts
which transfer forces from one frame to another. These are for the overall stability and act
as a framing system against harsh climatic conditions.
Wall Cladding
Single skin wall cladding
This type of structure uses one metal deck sheet. It is designed in such a way that it proves
to be economical for the customers. Its performance is good to moderate. There must be a
single-skin metal roof installed for insulation purposes just below the metal cladding sheet.
It is held by aluminium foil or steel wire mesh rolled over purlins
Sandwich insulated wall panels
These insulated panels are single components which are pre-engineered systems. The raw
materials used are rigid polyurethane, PIR (polyisocyanurate), and IPN (Isophenic). It is also
made up of a mineral wool insulation core sandwiched between layers of metal. One metal
is placed on the external weather side and the other is placed on the pre-finished internal
liner. This gives rise to a single part replacing multi-part constructions
Roof panels
Single skin roof panels
These single-skin metal panels are strips of pre-painted metal that are designed into various
shapes. These are lightweight, flexible, easy to install, and recyclable.
In-situ sandwich roofing system
This type of system consists of two overlapping sheets of corrugated steel. These are
galvanized or have lacquered finish. It is separated by fibreglass insulation and the whole
assembly process is performed on-site.

Standing seam roofing system

It is a concealed fixed roof system which includes vertical ribs with flat space inside it. The
side edges of one roof panel are seamed along the length of the adjoining roof panels. The
panels are connected to the purlins with specially designed clamps. This system has the
advantage of supplying superior weather resistance. The has a pleasant architectural
interior finish.

Sandwich insulated roof panels

The raw materials used in the insulated sandwich roof panels are PUF or PIR or Mineral
wool. These are factory-made units which include an insulating layer between two sheets.
These are finished panels with 0.5 -0.8 mm thickness. It consists of a profiled external facing
and an insulation core with an internal flat liner. The primary function of the core is to
supply effective insulation and strong bonding. This strong bond helps better structural
stability resulting in higher loading and wider spans.

Advantages of Pre-Engineered Buildings

Here, we would discuss a few reasons why you can rely on pre-engineered buildings
 These structures require less maintenance. Thus, reducing the cost of maintenance
 The raw materials used in the construction of PEB structures are selected as per the
standards prescribed.
 We buy raw materials from different vendors and guarantee that they all deliver
excellent quality material. We don’t compromise on this.
 All the parts of the PEB structure are developed separately which ensures the
longevity of the structure.
 The construction process at the site is quick as only assembling is done at the
construction site
 PEB structures give the much-needed freedom concerning designing and scope of
innovation
 It is one of the best approaches that boost the rate of construction and never
compromise on quality.
 This approach is what a client needs in today’s world
We supply quality PEB structures which would suffice a varied range of structural
requirements. These are in demand where clients wish to give an aesthetic and architectural
touch to the structures. It is a smart technique largely preferred by the customers. We
deliver the PEB structures without compromising quality and design. We ensure the
strength and durability of the PEB structure installed at the site.

Excellence at its best – across India

We have had a team who are experts in structural engineering for over 20 years. We deliver
quality and durable prefabricated and pre-engineered structures. We have completed
projects across India. Our network is spread across the country covering all major cities,
commercial hubs, and remote areas as well.
We deliver in Indore, Gujarat, Allahabad, Varanasi, Noida, Uttar Pradesh, Odisha, Kerala,
Ghaziabad, Raipur, Bhilai, Jajpur, Jeypore, Tatanagar, Punjab, Bhatinda, Roorkee and all the
areas across PAN India.