TABLE OF CONTENTS

1. OVERVIEW…………………………………………………………………….…..……..1

2. OPERATING PROCEDURE……………………………………………….………….2

3. POWER SUPPLY……………………………………………………………..….………6

4. TROUBLE SHOOTING…………………………………………………..…….………6

5. PART LIST………………………………………………………………………….……….6

6. ELECTRICAL DRAWING….…………………………………………….………......7
 OVERVIEW
This Alarm Monitoring System regularly monitor the
STBD M/E cylinder exhaust temperature and displays the current
reading alarm status on the HMI panel. The system is integrated
with Programmable Logical Controller.

The system integrated with 16 nos. of cylinder

temperature (Thermocouple sensor) and transmit as current signal
(4-20mA) to the PLC circuit. In the conditions of high temperature,
sensor fault and temperature deviation, the system generate visual
and audible alarms

This system consists of one CPU module, two analog

Input module and one HMI Panel & communication through
Profinet Protocol.

When the alarm generates, activates the main acoustic

alarm located in engine room. The operator can mute buzzer and
acknowledge the alarm either through HMI touch panel or through
the push buttons.

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 OPERATING PROCEDURE
The HMI display consist of the following buttons and
they are configured as: ACK, RST, Current Alarm, Alarm history,
Test and Home. The buzzer output can mute by pressing the MUTE
button and the Alarm condition can reset by pressing the ACK
button.

The screens are follows

Fig1. Home screen

Fig.1 shows the home page monitoring current temperature of 16

cylinders continuously with Average temperature.

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 The alarm screen as follows.

Fig2. High Temperature Alarm screen

Fig.2 shows when any of cylinder temperature overshoot the set

point

Fig.3 Sensor Fault Alarm

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Fig.3 shows ‘FAULT’ if any open loop detected due to the
damaged sensor/converter or wiring.

Fig.4 Deviation Alarm

Fig.4 shows if any cylinder temperature deviate beyond the set

value (+/-), alarm will generate with indication

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 Fig4. Alarm screen

Current Alarm screen displays the present alarms with date and
time. In history, alarm appear as buffer. The recent alarm shown on
top of the alarm bar.

TEST

This button is used for self-checking of HMI & PLC. When this
button is pressed, the external audible alarm gets activated & the
alarm indications appears on the screen.

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POWER SUPPLY

The new PLC controller & HMI’s work with the existing power
supply of 24VDC with main and back up supply

TROUBLE SHOOTING

ELECTRICAL
Sl.No. Description Causes Remedy
1. No display in HMI - Power failure - Check the circuit breaker
- Communication cable and fuse.
fault - Check the communication
- Display damaged cable.
- Replace the HMI.

2. PLC panel failure - Power failure - Check the circuit breaker

- Loose connection and fuses.
- Cable fault - Check the panel internal
wiring.

PART LIST

Sl.No. Description Specification Part No.

1. Simatic S7- 1200 CPU 1214C DC/DC/DC 6ES7 214-1AE30-0XB0
2. Simatic HMI 7” KTP700 Basic PN 6AV2123-2GB03-0AX0
3. Analog input module SM 1231 AI8 x 13 bit 6ES7 231-1HF32-0XB0
4. Wiring Cable TKF YOZ
5. Cat.6 Cable CDS SHIPCAT6SCR

Page |6
ELECTRICAL DRAWINGS

Page |7
 0 1 2 3 4 5 6 7 8 9

A
A

L+

FROM 2P
MCB
M

B B

L+ M

S7_1200 CPU
C
24 VDC DIGITAL INPUTS C

DI a DI b
1M 0 1 2 3 4 5 6 7 0 1 2 3 4 5

D D

E E
ACK RST
BUTTON BUTTON

JOB NO CUSTOMER DESIGNED BY CLASS

DRAWN DATE JK

AQUILA 20/10/2020 DRAWN BY

VIEM-DXB-7209/20 JK SHEET NO 01

F SUB JOB NO REV CHECKED BY DWG NO F

RJ

APPROVED BY VR VIEM-DXB-7209/20-01

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 0 1 2 3 4 5 6 7 8 9

A
A

L+

L+ 2M
B B

S7_1200-08AI MODULE(EXP-1)
ANALOG INPUTS
AI a
0+ 0- 1+ 1- 2+ 2- 3+ 3- 4+ 4- 5+ 5- 6+ 6- 7+ 7-
C C

D D

(4-20mA) (4-20mA) (4-20mA) (4-20mA) (4-20mA) (4-20mA) (4-20mA) (4-20mA)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
E E

CYL 10 CYL 9 CYL 11 CYL 12 CYL 13 CYL 14 CYL 15 CYL 16

EXH EXH EXH EXH EXH EXH EXH EXH
TEMP TEMP TEMP TEMP TEMP TEMP TEMP TEMP
(THERMO (THERMO (THERMO (THERMO (THERMO (THERMO (THERMO (THERMO
COUPLE) COUPLE) COUPLE) COUPLE) COUPLE) COUPLE) COUPLE) COUPLE)

JOB NO CUSTOMER DESIGNED BY CLASS

DRAWN DATE JK

VIEM-DXB-7209/20 AQUILA 20/10/2020 DRAWN BY JK SHEET NO 02

F SUB JOB NO REV CHECKED BY RJ DWG NO F

APPROVED BY VR VIEM-DXB-7209/20-02

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 0 1 2 3 4 5 6 7 8 9

A
A

L+

L+ 2M
B B

S7_1200-08AI MODULE(EXP-2)
ANALOG INPUTS
AI a
0+ 0- 1+ 1- 2+ 2- 3+ 3- 4+ 4- 5+ 5- 6+ 6- 7+ 7-
C C

D D

(4-20mA) (4-20mA) (4-20mA) (4-20mA) (4-20mA) (4-20mA) (4-20mA) (4-20mA)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
E E

CYL 2 CYL 1 CYL 3 CYL 4 CYL 5 CYL 6 CYL 7 CYL 8

EXH EXH EXH EXH EXH EXH EXH EXH
TEMP TEMP TEMP TEMP TEMP TEMP TEMP TEMP
(THERMO (THERMO (THERMO (THERMO (THERMO (THERMO (THERMO (THERMO
COUPLE) COUPLE) COUPLE) COUPLE) COUPLE) COUPLE) COUPLE) COUPLE)

JOB NO CUSTOMER DESIGNED BY CLASS

DRAWN DATE JK

VIEM-DXB-7209/20 AQUILA 20/10/2020 DRAWN BY JK SHEET NO 03

F SUB JOB NO REV CHECKED BY RJ DWG NO F

APPROVED BY VR VIEM-DXB-7209/20-02

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 0 1 2 3 4 5 6 7 8 9

A
A

L+

FROM PAGE 04

B B

3L+ 3M

S7_1200 CPU(PLC_1)
C
24 VDC DIGITAL OUTPUTS C

DQ a DQ b
0 1 2 3 4 5 6 7 0 1 2 3 4 5

D 110 D

A1
EXISTING
R R R1 BUZZER
CONTACT
A2 IN AMS
SYSTEM
111 111
BUZZER
E E

JOB NO CUSTOMER DESIGNED BY JK CLASS

DRAWN DATE

VIEM-DXB-7209/20 AQUILA 20/10/2020 DRAWN BY JK SHEET NO 04

F SUB JOB NO REV CHECKED BY RJ DWG NO F

APPROVED BY VR VIEM-DXB-7209/20-04

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A
TOPOLOGY A

ENGINE CONTROL ROOM

L+ M

B B

L+ M

CPU HMI
S7-1200 KTP700
C C

PN/IE

D D

E E

JOB NO CUSTOMER DESIGNED BY JK CLASS

DRAWN DATE

VIEM-DXB-7209/20 AQUILA 20/10/2020 DRAWN BY JK SHEET NO 05

F SUB JOB NO REV CHECKED BY RJ DWG NO F

APPROVED BY VR VIEM-DXB-7209/20-05

0 1 2 3 4 5 6 7 8 9