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mgc110 Test 1 March 2019
mgc110 Test 1 March 2019
UN
NIVERSI
SITY OFF PRETO
ORIA Copr
pright reserve
ved
UNIV
IVERSIT
ITEIT VAN
AN PRET
TORIA
D
Department
nt of Mechan
anical and A
Aeronautica
tical Engineer
ering
Dep
partementt M
Meganiese
e en Lugvaa
aartkundigee IIngenieurs
rswese
Gra
raphica
al Com
mmunic
ication
n MGC
C 110
S
Semesterr test 1 Time:: 180 min
inutes
11
1 March
h2 2019 Mark
rks: 100
In
Instructio
ons:
• Answerer all quest
stions
• The A3-drawing
A3 ng sheet and the e multiple
le choice
e mark
sheet m
must bothth be hande
ded in sep
parately
Q
QUESTIONN 1: Manufac
acturing the
eory [25]
T
TO BE COM
MPLETED ONO THE MU ULTIPLE CH
HOICE SHEEET
F
FOLLOW TH
THE INSTRUUCTIONS O ON THE MUL
ULTIPLE CH
HOICE SHEE
EET
D
DO NOT MAAKE ANY MARK
M ON TH
THE SHEETT OUTSIDE T
THE CIRCL
LES PROVI
VIDED.
1
1.1) Whic
ich one off th
the followin
ing casting
g processes
es is the mo
most suitabl
ble to castt small
s
parts
rts?
(2)
A. Vacuum M
V Molding
B. S
Shell Mold
lding
C. L
Lost Wax C Casting
D. C
Centrifugal
al Casting
E. D Casting
Die ting
1
1.2) The m
most widel
ely used cas
asting proce
cess is
(2)
A. Sand Casti
S sting
B. D Casting
Die ting
C. L
Lost Wax CCasting
D. S
Slush Casti
sting
E. E
ExpandeddP Polystyren
ene Process
ss
1.3) Which one of the following casting processes is the most suitable to cast
complex parts?
(2)
A. Vacuum Molding
B. Shell Molding
C. Lost Wax Casting
D. Expanded Polystyrene
E. Die Casting
(4)
A. 755 rpm
B. 436 rpm
C. 1067 rpm
D. 872 rpm
E. 377 rpm
1.5) A compound die is used to blank and punch a large washer out of 6061ST
aluminium alloy sheet stock 2 mm thick (a=0.06). The outside diameter of the
washer is 20.0 mm, and the inside diameter is 12.0 mm. Determine the die size
for the punching operation.
c = a.t
(3)
A. 20.24mm
B. 19.76mm
C. 12.24mm
D. 20.00mm
E. 12.00mm
1
1.7) Listt tthe correct
ct order of d
description
n of the geo
ometrical to
tolerances sshown.
(3)
1
1. 2. 3.
A. 1. Position
1 n; 2. Conce entricity; 3.. Symmetry
ry
B. 1 Concent
1. ntricity; 2. C
Cylindricity;
y; 3. Roundn
dness
C. 1 Cylindric
1. ricity; 2. Pos
osition; 3. Ro
Roundness
D. 1 Symmet
1. etry; 2. Rounundness; 3. Position
E. 1 Cylindric
1. ricity; 2. Con
oncentricity;
y; 3. Roundn
dness
1
1.8) Use
e the figure
e and determ
rmine the fit of a 40mm
m shaft with
ith ISO stan
ndard H7/g6
g6.
(4)
A. X = ø(40.0
.025 and 40.
0.000)
Y = ø(39.9
.991 and 39.
9.975)
B. X = ø(39.9
.991 and 39.
9.975)
Y = ø(40.0
.000 and 40.
0.025)
C. X = ø(39.9
.975)
Y = ø(40.0
.025)
D. X = ø(40.2
.25)
Y = ø(40.0
.00)
E. X = ø(39.9
.91 and 39.7
.75)
Y = ø(40.0
00 and 40.2
25)
1
1.9) orrect geom
A co metrical tole
olerance off concentric
icity with the size off ttolerance 0
0.2 is
indic
icated as follows:
fo
(3)
A B C
D E
QUESTTION 2: Orth
thographic d
drawing [50]
TO BE C
COMPLETETED ON THE E FRONT OOF YOUR A3 DRAWING
G SHEET
Add dim
imensions and
a approp
priate hidde
en detail
Use the
e title: “GUID
IDE BRACKEKET”
Drawing
ng number co correspondss to practical
al group:
G1-T1 T
Tuesday 07: 7:30
G2-T1 T
Tuesday 10: 0:30
G3-T1 W
Wednesdayy 14:30
G4-T1 T
Thursday 08 08:30
Figure Q2
5
QUESTTION 3: Isom
metric draw
wing [25]
TO BE C
COMPLETE TED ON THE E BACK OF
F YOUR A3
3 DRAWING
D SHEET
Figure Q3