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Graduation Project
Graduation Project
415.72
5.67%
20% of water removed is by dryer Whole Milk
80% of water removed is by evaporator Unit
Evaporation
Drying
Residue
Skim Milk
Unit
Separator
Evaporation
Drying
Residue
Whole Milk Inlet Evaporator Outlet Evaporator
Removal % Mass % Mass Flow Rate (kg/h) Mass %
79.57% Water 87.20% 2723.24 58.19%
19.89% Fat 3.70% 115.55 12.09%
0.53% Protein 3.50% 109.30 11.43%
Lactose 4.90% 153.03 16.01%
Ash 0.70% 21.86 2.29%
Total M 3122.98
Outlet Water 2nd stream
Removal %
Fat Removal %
Outlet Evaporator Inlet Dryer Outlet Dry
Mass Flow Rate (kg/h) Mass % Mass Flow Rate (kg/h) Mass %
556.25 Water 58.19% 556.25 3.50%
115.55 Fat 12.09% 115.55 27.89%
109.30 Protein 11.43% 109.30 26.39%
153.03 Lactose 16.01% 153.03 36.94%
21.86 Ash 2.29% 21.86 5.28%
955.99 Total M 955.99
2166.99 Outlet Water 2nd stream
79.57% Removal %
97.57%
Outlet Dryer
Mass Flow Rate (kg/h)
14.5
115.6
109.3
153.0
21.9
414.2
541.75
97.39%
wder Composition (Weight Percent) WMP composition from the plant TNFS
2.0% - 4.5% 3.50% 68.61%
26.0% - 40.0% 27.89% Yield (Kg Feed milk/Kg WMP)
24.5% - 27.0% 26.39% 7.62
36.0% - 38.5% 36.94% Yield (L Feed milk/Kg WMP)
5.5% - 6.5% 5.28% 7.4
wder Composition (Weight Percent) SMP composition from the plant TNFS
3% - 4% 3.50% 95.50%
0.6% - 1.25% 1.00% Yield (Kg Raw milk/Kg SMP)
34% - 37% 36.73% 11.2
49.5% - 52% 51.42% Yield (L Raw milk/Kg SMP)
8.2% - 8.6% 7.35% 10.9
415.72
5.67%
20% of water removed is by dryer Inlet Filtration
80% of water removed is by evaporator Mass %
Water 86.33%
Fat 3.66%
Protein 3.46%
Lactose 4.85%
Ash 0.69%
Impurities 1.00%
Total M
Inlet Filtration Outlet Filtration
Mass Flow Rate (kg/h) Mass % Mass Flow Rate (kg/h)
6739.89 87.20% 6739.89 Whole Milk
285.98 3.70% 285.98 Unit Removal %
270.52 3.50% 270.52 Evaporation 79.57%
378.73 4.90% 378.73 Drying 19.89%
54.10 0.70% 54.10 Residue 0.53%
78.07 0.00% 0
7807.31 7729.24
Outlet Impurities 2nd stream 78.07
Removal % 100.00%
Skim Milk
Unit Removal %
Separation 5.62%
Evaporation 75.21%
Drying 18.80%
Residue 0.36%
Inlet Standardization Outlet Standardization
Mass % Mass Flow Rate (kg/h) Mass % Mass Flow Rate (kg/h)
Water 87.20% 2723.24 87.20% 2723.24
Fat 3.70% 115.55 3.70% 115.55
Protein 3.50% 109.30 3.50% 109.30
Lactose 4.90% 153.03 4.90% 153.03
Ash 0.70% 21.86 0.70% 21.86
Impurities 0.00% 0.00 0.00% 0.00
Total M 3122.98 3122.98
Make up % 0.00%
Outlet Cream
Mass % Mass Flow Rate (kg/h)
54.33% 225.86
40.00% 166.29
2.18% 9.07
3.05% 12.69
0.44% 1.81
0.00% 0.00
415.72
Inlet Evaporator Outlet Evaporator
Mass % Mass Flow Rate (kg/h) Mass % Mass Flow Rate (kg/h)
Water 87.20% 2723.24 58.19% 556.25
Fat 3.70% 115.55 12.09% 115.55
Protein 3.50% 109.30 11.43% 109.30
Lactose 4.90% 153.03 16.01% 153.03
Ash 0.70% 21.86 2.29% 21.86
Impurities 0.00% 0.00 0.00% 0.00
Total M 3122.98 955.99
Outlet Water 2nd stream 2166.99
Removal % 79.57%
6739.89 2723.24 4016.66 2723.24 2723.24 2723.24 2723.24 2723.24 2723.24 2723.24
285.98 115.55 170.43 115.55 115.55 115.55 115.55 115.55 115.55 115.55
270.52 109.30 161.22 109.30 109.30 109.30 109.30 109.30 109.30 109.30
378.73 153.03 225.71 153.03 153.03 153.03 153.03 153.03 153.03 153.03
54.10 21.86 32.24 21.86 21.86 21.86 21.86 21.86 21.86 21.86
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
19 20 21 22 23 24 25 26 27 28
62.5 70 70 70 4 4 4 15 25 25
1 vaccum 1 1 1 1 1 1 1 1
0 1 0 0 0 0 0 0 0 0
0.13 0 0 0.42 0.42 0.42 0.42 0.42 0.97 0.97
3122.978 2166.99 2166.99 955.99 955.99 955.99 955.99 955.99 414.24 414.2396
2723.24 2166.99 2166.99 556.25 556.25 556.25 556.25 556.25 14.50 14.50
115.55 0.0 0.0 115.55 115.55 115.55 115.55 115.55 115.55 115.55
109.30 0.0 0.0 109.30 109.30 109.30 109.30 109.30 109.30 109.30
153.03 0.0 0.0 153.03 153.03 153.03 153.03 153.03 153.03 153.03
21.86 0.0 0.0 21.86 21.86 21.86 21.86 21.86 21.86 21.86
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
29 30 31 32 33 34 35 36 37 38
25 95 95 95 55 55 4 55 71.5 4
1 1 1 1 1 1 1 1 1 1
0 1 1 0 0 0 0 0 0 0
1 0 0 1 0.13 0.46 0.46 0.10 0.10 0.10
0 541.75 541.75 0 4606.26 415.72 415.72 4190.53 4190.534 4190.534
0.0 541.75 541.75 0.0 4016.66 225.86 225.86 3790.79 3790.79 3790.79
0.0 0.0 0.00 0.0 170.43 166.29 166.29 4.14 4.14 4.14
0.0 0.0 0.00 0.0 161.22 9.07 9.07 152.15 152.15 152.15
0.0 0.0 0.00 0.0 225.71 12.69 12.69 213.01 213.01 213.01
0.0 0.0 0.00 0.0 32.24 1.81 1.81 30.43 30.43 30.43
0.0 0.0 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0
39 40 41 42 43 44 45 46 47 48
4 4 62.5 70 70 70 4 4 4 15
1 1 1 Vaccum 1 1 1 1 1 1
0 0 0 1 0 0 0 0 0 0
0.10 0.10 0.10 0 0 0.34 0.34 0.34 0.34 0.34
4190.534 4190.534 4190.534 3021.04 3021.04 1169.50 1169.50 1169.50 1169.50 1169.50
3790.79 3790.79 3790.79 3021.04 3021.04 769.76 769.76 769.76 769.76 769.76
4.14 4.14 4.14 0.0 0.0 4.14 4.14 4.14 4.14 4.14
152.15 152.15 152.15 0.0 0.0 152.15 152.15 152.15 152.15 152.15
213.01 213.01 213.01 0.0 0.0 213.01 213.01 213.01 213.01 213.01
30.43 30.43 30.43 0.0 0.0 30.43 30.43 30.43 30.43 30.43
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
49 50 51 52 53 54
25 25 25 95 95 95
1 1 1 1 1 1
0 0 0 1 1 0
0.97 0.97 1 0 0 1
414.24 414.24 0 755.26 755.26 0
ut standardization tank
der Composition (Weight Percent) WMP composition from the plant
2.0% - 4.5% 3.50%
26.0% - 40.0% 29.53% Fat Deficiency
24.5% - 27.0% 25.76%
36.0% - 38.5% 36.06%
5.5% - 6.5% 5.15%
der Composition (Weight Percent) WMP composition from the plant TNFS
2.0% - 4.5% 3.50% 68.61%
26.0% - 40.0% 27.89% Yield (Kg Feed milk/Kg WMP)
24.5% - 27.0% 26.39% 7.03
36.0% - 38.5% 36.94% Yield (L Feed milk/Kg WMP)
5.5% - 6.5% 5.28% 6.8
501.36
5.67%
20% of water removed is by dryer Inlet Filtration
80% of water removed is by evaporator Mass %
Water 86.06%
Fat 3.96%
Protein 3.45%
Lactose 4.84%
Ash 0.69%
Impurities 1.00%
Total M
Inlet Filtration Outlet Filtration
Mass Flow Rate (kg/h) Mass % Mass Flow Rate (kg/h)
6954.22 86.93% 6954.22 Whole Milk
320.00 4.00% 320.00 Unit Removal %
279.13 3.49% 279.13 Evaporation 79.57%
390.78 4.88% 390.78 Drying 19.89%
55.83 0.70% 55.83 Residue 0.53%
80.81 0.00% 0
8080.76 7999.95
Outlet Impurities 2nd stream 80.81
Removal % 100.00%
Skim Milk
Unit Removal %
Separation 11.00%
Evaporation 70.94%
Drying 17.73%
Residue 0.33%
Inlet Standardization Outlet Standardization
Mass % Mass Flow Rate (kg/h) Mass % Mass Flow Rate (kg/h)
Water 86.93% 2505.99 87.20% 2723.24
Fat 4.00% 115.31 3.70% 115.55
Protein 3.49% 100.58 3.50% 109.30
Lactose 4.88% 140.82 4.90% 153.03
Ash 0.70% 20.12 0.70% 21.86
Impurities 0.00% 0.00 0.00% 0.00
Total M 2882.82 3122.98
Outlet Cream
Mass % Mass Flow Rate (kg/h)
54.33% 272.07
40.00% 200.31
2.18% 10.92
3.05% 15.29
0.44% 2.18
0.00% 0.00
500.76
Inlet Evaporator Outlet Evaporator
Mass % Mass Flow Rate (kg/h) Mass % Mass Flow Rate (kg/h)
Water 87.20% 2723.24 58.19% 556.25
Fat 3.70% 115.55 12.09% 115.55
Protein 3.50% 109.30 11.43% 109.30
Lactose 4.90% 153.03 16.01% 153.03
Ash 0.70% 21.86 2.29% 21.86
Impurities 0.00% 0.00 0.00% 0.00
Total M 3122.98 955.99
Outlet Water 2nd stream 2166.99
Removal % 79.57%
SMP
Milk Air Psychrometric Chart
Ms (Kg/h) 399.74 T ambient ( C)o
22.5 RH% 24 H (g/Kg DA) 4.059
ws1 1.93 Tin (oC) 215 H (g/Kg DA) 4.059 T dew (oC) 0.944
ws2 0.04 Tout ( C)
o
95 T dew ( C)
o
0.944 H (g/Kg DA) 53.228
Ga (Kg/h) 11018.08
Inlet Air (Kg/h) 11062.8
Oulet Air (Kg/h) 11604.55
Ga (Kg/h) 15360.47
Inlet Air (Kg/h) 15422.82
Oulet Air (Kg/h) 16178.08