INSTALLATION PROCESS

TITLE : EQUIPMENT/FURNISHING – 751A3000200-200 –

SINK REPLACEMENT

1. PLANNING INFORMATION

A. EFFECTIVITY
This procedure is valid for Smart galleys P/N SIMAXXXHXXYYYZZ .

B. CONCURRENT REQUIREMENTS
None

C. REASON
This procedure describes the process to remove and replace galley sink P/N
751A3000200-200.

D. DESCRIPTION
This procedure gives instructions to :
- Remove installed sink
- Install new sink.

E. APPLICATION
On Smart Galleys SIMAXXXH11YYYZZ equipped with a sink.

INITIAL ISSUE : JAN 24/19 IP-751A3000200

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 INSTALLATION PROCESS
2. INFORMATION ON MATERIAL

A. NECESSARY MATERIAL FOR EACH EQUIPMENT

ITEM PART NUMBER Qty DESCRIPTION

001 751A3000200-200 1 SINK
002 751A3000209-200 4 SPACER
003 RTV 108 AR ADHESIVE
004 CAF 4 AR SEALANT
005 CAF 33 AR SEALANT
006 RTV 796 AR SEALANT
007 11713 AR RAL 9007 SILICONE

B. TOOLING
- Standard tools.
- Sandpaper grain 80.

INITIAL ISSUE : JAN 24/19 IP-751A3000200

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 INSTALLATION PROCESS
-

3. OPERATING INSTRUCTIONS

A. PRELIMINARY STEPS
The work can be done in aircraft or in a workshop.
Take CMM with IPL 25-36-01.

B. OPERATING PROCEDURE

(1) Sink removal

1 Open waste bin compartment door.

2 Remove waste bin from the waste bin compartment.

3 Unscrew and remove two screws (300) and two screws (310) CMM 25-36-
01 Figure 12 (sheet 3 of 3) / GRAPHIC 25-36-01-950-029-A01. Keep
screws for reinstallation.

4 Remove sheet metal (290) CMM 25-36-01 Figure 12 (sheet 3 of 3) /

GRAPHIC 25-36-01-950-029-A01. Keep sheet metal for reinstallation.

5 Unscrew and remove two screws (330) CMM 25-36-01 Figure 12 (sheet 3
of 3) / GRAPHIC 25-36-01-950-029-A01. Keep screws for reinstallation.

6 Remove sheet metal (320) CMM 25-36-01 Figure 12 (sheet 3 of 3) /

GRAPHIC 25-36-01-950-029-A01. Keep sheet metal for reinstallation.

7 Unscrew and remove one screw (200) and one nut (210) CMM 25-36-01
Figure 12 (sheet 2 of 3) / GRAPHIC 25-36-01-950-029-A01. Keep screw
and nut for reinstallation.

8 Lift away calking press (250) from the sink using a scrapper and pull and
remove assembly made of items (230), (240), (250) CMM 25-36-01 Figure
12 (sheet 2 of 3) / GRAPHIC 25-36-01-950-029-A01. Keep assembly for
reinstallation.

9 On siphon assy, unscrew nut (1) Figure 1 and pull backward axis (2)
Figure 1 so that plug (3) Figure 1 can be pulled out.

10 Pull out and remove plug (3) Figure 1. Keep plug (3) for reinstallation.

11 Grab the siphon body (4) Figure 1 and unscrew nut (5) Figure 1. Keep nut
(5) for reinstallation.

INITIAL ISSUE : JAN 24/19 IP-751A3000200

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 INSTALLATION PROCESS
12 In the waste bin compartment, unscrew and remove four screws (160) and
four washers (170) CMM 25-36-01 Figure 12 (sheet 2 of 3) / GRAPHIC
25-36-01-950-029-A01

13 Using a scrapper, lift away and remove sink (150) equipped with spacers
(180). Discard sink equipped with spacers.

(3)

(5)
Above sink

Under sink

(1)

(4)

(2)

FIGURE 1
SIPHON ASSEMBLY

INITIAL ISSUE : JAN 24/19 IP-751A3000200

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 INSTALLATION PROCESS
(2) Surface preparation for installation

1 Clean sink compartment panels of all trace of adhesive.

2 Clean removed nut (5) Figure 1 of all trace of adhesive.

3 Clean calking press (250) CMM 25-36-01 Figure 12 (sheet 2 of 3) /

GRAPHIC 25-36-01-950-029-A01 of all trace of sealant.

4 Clean waste bin compartment panels and sheet metal (340) and (360)
CMM 25-36-01 Figure 12 (sheet 3 of 3) / GRAPHIC 25-36-01-950-029-
A01 of all trace of sealant.

5 Sand sink (001) inner and lower areas according to Figure 2 with
sandpaper grain 80.

6 Sand four spacers (002) upper surface according to Figure 2 with

sandpaper grain 80.

SINK UPPER
SURFACE SINK LOWER
SURFACE

SPACERS

Sand yellow areas

FIGURE 2
SINK SANDED AREAS (YELLOW AREAS)

INITIAL ISSUE : JAN 24/19 IP-751A3000200

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 INSTALLATION PROCESS
(3) Sink installation

1 Install new spacers (002) (four places) on the sink compartment horizontal
panel.

2 Install and tighten four removed screws (160) with washers (170) CMM
25-36-01 Figure 12 (sheet 2 of 3) / GRAPHIC 25-36-01-950-029-A01.

3 Degrease sink compartment horizontal panel, spacer sanded area and

sink lower surface sanded area with a clean lint-free cloth using
Trichloroethane.

4 Fill the sink lower surface sanded area with adhesive (003) with enough
thickness so that the adhesive is in contact with sink compartment
horizontal panel when the sink will be installed.

5 Install the sink in position on the sink compartment horizontal panel.

6 Protect the surface of the sink and apply an evenly pressure (with weights)
on sink during adhesive polymerization (2 hours).

7 Remove weights and protection from the sink.

8 Degrease lower surface of removed nut (5) Figure 1 (surface to be in

contact with the sink when installed) and the sanded area of the upper
surface of the sink with a clean lint-free cloth using Trichloroethane.

9 Apply evenly a thin coat of adhesive (003) on the lower surface of the
removed nut (5) Figure 1.

10 Grab the siphon body (4) Figure 1 and install and tighten nut (5) Figure 1.

11 Remove excess of adhesive (003) around nut (5) Figure 1.

12 Insert plug (3) Figure 1 in siphon plug hole. Take care of the position of
the hole in the plug so that axis (2) Figure 1 can be inserted in the plug (3)
Figure 1 hole.

13 Insert axis (2) Figure 1 in plug (3) Figure 1 hole.

14 Install and tighten nut (1) Figure 1 with sealant (003)

15 Degrease lower surface of calking press (250) CMM 25-36-01 Figure 12

(sheet 2 of 3) / GRAPHIC 25-36-01-950-029-A01 (surface to be in contact
with the sink when installed) and the corresponding area of the upper
surface of the sink with a clean lint-free cloth using Trichloroethane.

INITIAL ISSUE : JAN 24/19 IP-751A3000200

REVISION No : 0 PAGE : 6 of 8
 INSTALLATION PROCESS
16 Apply evenly a thin coat of sealant (004) on the lower surface of the
calking press (250) CMM 25-36-01 Figure 12 (sheet 2 of 3) / GRAPHIC
25-36-01-950-029-A01.

17 Insert the removed assembly made of items (230), (240), (250) CMM 25-
36-01 Figure 12 (sheet 2 of 3) / GRAPHIC 25-36-01-950-029-A01 through
the sink hole. Take care of the position of the pin located inside the calking
press as shown in CMM 25-36-01 Figure 12 (sheet 2 of 3) / GRAPHIC 25-
36-01-950-029-A01.

18 Insert axis (240) in link spring (220) hole CMM 25-36-01 Figure 12 (sheet
2 of 3) / GRAPHIC 25-36-01-950-029-A01

19 Insert one removed screw (200) CMM 25-36-01 Figure 12 (sheet 2 of 3) /

GRAPHIC 25-36-01-950-029-A01 in spring lower hook.

20 Install and tighten one removed screw (200) with one removed nut (210)
on spring link (220) CMM 25-36-01 Figure 12 (sheet 2 of 3) / GRAPHIC
25-36-01-950-029-A01.

21 Push operating button (230) Figure 12 (sheet 2 of 3) / GRAPHIC 25-36-

01-950-029-A01 and check that the siphon plug opens and closes
properly. If needed, adjust the position of link spring (220) CMM 25-36-01
Figure 12 (sheet 2 of 3) / GRAPHIC 25-36-01-950-029-A01 for proper
operation.

22 Fill the sink with water until the draining cap is fully covered by water.

23 After one hour, check the water thighteness of the connection between
sink and siphon and that no leak can be found under the sink at any point
of the draining line.

24 Push the operating button (230) CMM 25-36-01 Figure 12 (sheet 2 of 3) /

GRAPHIC 25-36-01-950-029-A01 and drain the water.

25 Install removed sheet metal (320) CMM 25-36-01 Figure 12 (sheet 3 of 3)

/ GRAPHIC 25-36-01-950-029-A01.

26 Install and tighten two removed screws (330) CMM 25-36-01 Figure 12
(sheet 3 of 3) / GRAPHIC 25-36-01-950-029-A01.

27 Install removed sheet metal (290) CMM 25-36-01 Figure 12 (sheet 3 of 3)

/ GRAPHIC 25-36-01-950-029-A01.

28 Install and tighten two removed screws (300) and two removed screws
(310) CMM 25-36-01 Figure 12 (sheet 3 of 3) / GRAPHIC 25-36-01-950-
029-A01.

INITIAL ISSUE : JAN 24/19 IP-751A3000200

REVISION No : 0 PAGE : 7 of 8
 INSTALLATION PROCESS
29 Apply a sealant (005) bead on the junction of the sheet metal plates and
the waste bin compartment panels according to figure 3.

30 Apply a sealant (006) bead all around the sink at the junction with panels
and edges of the sink compartment.

31 Apply a sealant (007) bead at the junction of the sink and the edges at the
front of the sink compartment.

32 Install waste bin in waste bin compartment.

33 Close waste bin compartment door.

Sealant bead according to

green line

FIGURE 3
SEALANT BEAD INSTALLATION

INITIAL ISSUE : JAN 24/19 IP-751A3000200

REVISION No : 0 PAGE : 8 of 8