Professional Documents
Culture Documents
ISSCC2022 Session 18 DC-DC Converters
ISSCC2022 Session 18 DC-DC Converters
Power density, efficiency, and transient response have always been the key performance metrics used to measure modern DC-DC converters that are used for
powering various applications such as multi-core microprocessors, energy harvesting and direct battery-attached systems, automotive electronics, and LED
drivers. Novel topologies with high voltage-conversion ratios while minimizing inductor current, maximizing inductor slew rate for faster transient response,
and maintaining high power-conversion efficiency are introduced in this session. Fully integrated power converters for maximum power density and alternative
techniques to sense inductor current in traditional buck converters are also presented in this session for showcasing the latest DC-DC converter designs at both
system and circuit levels.
8:30 AM
18.1 A 1.23W/mm2 83.7%-Efficiency 400MHz 6-Phase Fully Integrated Buck Converter in 28nm CMOS with On-Chip
Capacitor Dynamic Re-Allocation for Inter-Inductor Current Balancing and Fast DVS of 75mV/ns
Jeong-Hyun Cho, KAIST, Daejeon, Korea
In Paper 18.1, KAIST and Samsung Electronics present a high-power density (1.23 W/mm2), high efficiency (~83%), 400MHz 6-phase
fully integrated buck converter in 28nm CMOS with on-chip capacitor dynamic reallocation for inductor current sensing and current
balancing while achieving fast DVS of 75mV/ns.
8:40 AM
18.2 A 12V/24V-to-1V DSD Power Converter with 56mV Droop and 0.9µs 1% Settling Time for a 3A/20ns Load
Transient
Jingyi Yuan, University of Science and Technology of China, Hefei, China
In Paper 18.2, the University of Science and Technology of China presents a double step-down (DSD) DC-DC converter with dual phase
charging that improves the inductor slew rate by 2× to minimize droop (56mV) for a 3A/20ns load transient.
296 • 2022 IEEE International Solid-State Circuits Conference 978-1-6654-2800-2/22/$31.00 ©2022 IEEE
ISSCC 2022 / February 23, 2022 / 8:30 AM
8:50 AM
18.3 A 4A 12-to-1 Flying Capacitor Cross-Connected DC-DC Converter with Inserted D>0.5 Control Achieving >2×
Transient Inductor Current Slew Rate and 0.73× Theoretical Minimum Output Undershoot of DSD
Tingxu Hu, University of Macau, Macau, China
In Paper 18.3, the University of Macau and the University of Lisboa overcome the limitation of D<0.5 in DSD DC-DC converters and
reliability issues when D>0.5 by proposing a capacitor cross-connected DSD which in conjunction with a hysteretic controller improves
the droop to 0.73× of the theoretical minimum while improving the DVS rate by 1.3×.
9:00 AM
18.4 A Monolithic 3:1 Resonant Dickson Converter with Variable Regulation and Magnetic-Based Zero-Current
Detection and Autotuning
Prescott H. McLaughlin, Dartmouth College, Hanover, NH
In Paper 18.4, Dartmouth College presents a fully integrated 3:1 step-down resonant Dickson converter which achieves 78.3% efficiency
for 4.2-to-1.2V step down at 140mW. The design uses a merged electromagnetic LC resonator to reduce high-frequency winding loss
effects and improve utilization of spiral magnetics.
9:10 AM
18.5 A 12A Imax, Fully Integrated Multi-Phase Voltage Regulator with 91.5% Peak Efficiency at 1.8 to 1V, Operating
at 50MHz and Featuring a Digitally Assisted Controller with Automatic Phase Shedding and Soft Switching in
4nm Class FinFET CMOS
Christopher Schaef, Intel, Hillsboro, OR
In Paper 18.5, Intel presents a 4-phase fully integrated voltage regulator (FIVR) in 7nm CMOS delivering up to 12A load current with
a current density of 47 A/mm2 and featuring a digitally assisted control loop that allows autonomous phase shedding (APS) while
retaining fast transient response.
18
9:20 AM
18.6 A 5V Input 98.4% Peak Efficiency Reconfigurable Capacitive-Sigma Converter with Greater than 90% Peak
Efficiency for the Entire 0.4~1.2V Output Range
Xu Yang, Zhejiang University, Hangzhou, China
In Paper 18.6, Zhejiang University presents a high efficiency 98.4% peak efficiency, 5V input 0.4-to-1.2V output reconfigurable
capacitive-sigma converter. This work connects an unregulated 2:1 switched capacitor in input-series and output-shunt configuration
with a reconfigurable hybrid Dickson buck converter to interface with higher voltages while minimizing current through the output
inductor and improving the overall efficiency.
9:30 AM
18.7 A 2−5MHz Multiple DC Output Hybrid Boost Converter with Scalable CR Boosting Scheme Achieving 91%
Efficiency at a Conversion Ratio of 12
Chen Chen, University of Texas at Dallas, Richardson, TX
In Paper 18.7, the University of Texas at Dallas presents a hybrid boost converter topology with a scalable N-stage conversion ratio
(CR) boosting scheme to enlarge the minimum switch on-time, provide N DC outputs, and reduce switch VDS stress as well as capacitor
voltage. The 4-stage converter produces 4 outputs and achieves peak efficiencies of 91% at CR = 12 and fSW = 2MHz and 87% at
CR = 10 and fSW = 5MHz.
9:40 AM
18.8 A Battery-Input Sub-1V Output 92.9% Peak Efficiency 0.3A/mm2 Current Density Hybrid SC-Parallel-Inductor
Buck Converter with Reduced Inductor Current in 65nm CMOS
Guigang Cai, University of Macau, Macau, China
In Paper 18.8, the University of Macau and the University of Lisboa present an SC-parallel-inductor buck (SCPL-Buck) topology that
can significantly reduce inductor current to <0.5× of Iload, reducing the conduction losses by over 75% for the same DCR, facilitating
a peak efficiency of 92.9% for a 4.2V input voltage system.
298 • 2022 IEEE International Solid-State Circuits Conference 978-1-6654-2800-2/22/$31.00 ©2022 IEEE
ISSCC 2022 / February 23, 2022 / 8:30 AM
Figure 18.1.1: The proposed multi-phase buck converter with on-chip capacitor- Figure 18.1.2: CF-based peak-and-valley differential sensing (PVDS) and correction
reused fully differential inter-inductor current balancing. mechanism of true-average-current mismatch between inductors.
18
Figure 18.1.3: Dynamic re-allocation of on-chip capacitors to optimize ripple ΔVOUT Figure 18.1.4: The proposed DLL-based multi-phase clock generation (MPCG) for
and responsiveness according to phase-shedding, and ILOAD estimator. fine-grained phase-shedding functionality.
Figure 18.1.5: Measured waveforms: VREF (DVS) tracking responses (top), load
transient responses (middle), and current-imbalance correction (bottom). Figure 18.1.6: Measured efficiency (top) and performance summary (bottom).
300 • 2022 IEEE International Solid-State Circuits Conference 978-1-6654-2800-2/22/$31.00 ©2022 IEEE
ISSCC 2022 / February 23, 2022 / 8:40 AM
Figure 18.2.1: Simplified block diagram of the DSD power converter and operation Figure 18.2.2: Schematic and operation principle of the proposed delay-insensitive
principle of the proposed voltage-mode PWM control. technique.
18
Figure 18.2.3: Schematic and operation principle of the proposed dual-phase Figure 18.2.4: Measured load-transient responses with and without the proposed
charging technique. delay-insensitive technique.
Figure 18.2.5: Measured load-transient responses with and without the proposed
dual-phase charging technique. Figure 18.2.6: Performance comparison with previously published works.
302 • 2022 IEEE International Solid-State Circuits Conference 978-1-6654-2800-2/22/$31.00 ©2022 IEEE
ISSCC 2022 / February 23, 2022 / 8:50 AM
Figure 18.3.1: DSD buck converter and its limitation during a load transient, with D≤0.5 Figure 18.3.2: Schematic of the synchronized hysteretic controller (left top) and D copier
and D>0.5 controls (left). Working principle of the CCC buck converter with inserted D>0.5 (left bottom). Conceptual waveforms of the controller during a light-to-heavy load transient
control (right top), and its block diagram (right bottom). event (right).
18
Figure 18.3.3: Working principle of the proposed shared CBS schemes (top).
Conceptual waveforms indicate a reduced POV with shared CBSs (bottom left), and Figure 18.3.4: Measured 0-to-4A, 20ns transition time, load transient response
simulated POV versus local capacitors (bottom right). waveforms with D≤0.5 and D>0.5 (proposed), at VO=1.2V and 1.8V.
Figure 18.3.5: Measured DVS waveforms with D≤0.5 and D>0.5 (proposed), at Figure 18.3.6: Efficiency versus IO (left), and performance comparison with the state-
RL=1.2Ω and 0.6Ω. of-the-art works (right).
Also shown in Fig. 14.8.3 is the ZCS autotuning control that independently regulates the
on-times of switch phases Φ1 and Φ2. Using the availability of in-situ resonator current
due to on-chip magnetics, a small auxiliary winding is wound on the inner radius of the
resonator. The ZCS controller functions by magnetically coupling the residual resonator
current in LC1 and LC2 through the auxiliary winding and using two track and hold circuits
304 • 2022 IEEE International Solid-State Circuits Conference 978-1-6654-2800-2/22/$31.00 ©2022 IEEE
ISSCC 2022 / February 23, 2022 / 9:00 AM
Mbs7
Mbs6
2Vout LS LS
clk1 clk2 Vout V1+ LS
Vout
5V transistors Mbs5
Φ1 Φ2 Φ1 Φ1 Φ2 Φ1
Cbs7 Cbs6 Cbs5
anti shoot-through VH
buffer chain
LS gate
slow on, fast off LS LS LS
out voltage
VL
Vin
level shifter VH
V2+ V1+ Vout
vdd! LS M7 M6C M6 M5
out half-bridge bootstrapping
Vout
VL Cbs2,4
LS LS
Cgs current M2,4
sink Vgd
Cgd
LS
small reset M1,3
LS in
switch
voltage-controlled oscillator vdd! 100kHz 200mVpp reference voltage tracking OTM output regulation load step response (+/-40mA/2.5μs)
clk2OTM
VonEN VoffEN 50mV/div (ac coupled) Vref 200 mV/div
clk1OTM Vout
Voff Vref Vref
Vout Vout
Vt2 Vt1 Iout: 20mA/div
Vt2EN Vt1EN Vin = 5V clk1: 1V/div
D Q clk1:
500mV/div Vref,DC = 1.2V
Q
0 5 10 15 20 25 30 35 40 45 50
time (μs)
VoffEN clk1OV
zero-current autotuning S Q S Q CSDL clk1 ZCS on-time regulation response to +/-4ns injected error
18 20
Vaux M2 VonEN clk2OV
R Q R Q CSDL clk2 0 2 4 6 8 10 12 14 16 18 20 16 18
Vth2 time (μs) 14 16
C2 C1 M1 Vth1 sample during
+ Φ1 too short Φ1 too long 12 14
PT VLaux dead-time ZCS autotune controller startup 100 500 900 5100 5500 5900
L2 L1 Caux Cth1 Cth2
Laux
Vcm
- IL2 IL2
50
Vout
1.4 20
independently
900
18
on-time | frequency (ns | MHz)
voltage (V)
Vth1 Vth2 30 1
CSDL logic ton2
Vref ns
clk2 Voff VLaux VLaux 14 300
V out 20 ton1 0.8
ffEN
clk1 clk2 clk1 clk2 12 response to injected Vop 100
cmpEN ton2 disturbances
up/down pulses 10 0.6
sampled strongarm latch 10 -100
-100 0 100 200 300 400 500 0 1000 2000 3000 4000 5000 6000
time (μs) time (μs)
Figure 18.4.3: Clock generation, ZCS control, and off-time modulation circuits and
example waveforms. Figure 18.4.4: Off-time modulation and ZCS autotune control transients.
efficiency with light-load off-time modulation eff. converter resistance vs. switching frequency Tang, Schaef, Renz, McLaughlin, Novello,
80 100 This Work
ISSCC19 [6] ISSCC15 [5] ISSCC19 [2] ISSCC20 [3] ISSCC21 [4]
75 Topology SIC ReSC ReSC ReSC Class-D LC ReSC
off-time modulation Conversion Ratio (N:1)* 1.33:1 2:1 2:1 2:1 2:1 3:1
70
effective resistance (Ω)
Interleaved Phases 1 3 1 2 4 1
efficiency (%)
65 Reff Technology
65 nm 0.18 μm bulk
0.13 μm BCD
0.18 μm bulk 0.18 μm bulk 0.18 μm bulk
30MHz CMOS CMOS CMOS CMOS CMOS
60 10 fsw (MHz) 450 53 35.5 47.5 1250 30
Vin = 3.7V
55 resonant Vin (V) 1.2 6/3 3.0 – 4.5 2.4 – 4.4 1 – 3.6 3.3 – 6.6
Vin = 4.2V mode Vout (V) 0.6 – 0.9 3.7/1.85 1.5 – 1.8 1.0 – 2.2 0.4 – 1.6 0.8 – 2.2
50
Vin = 5.0V Ltotal (nH) 0.85 1.1 off-chip 9 7.7 coupled 7.8 coupled 10 coupled
45 Cfly,total (nF) 1.72 24 2 × 1.0 2 × 1.7 2 × 0.23 2 × 2.7
Vin = 6.6V
Cin (nF) not reported 6 0.18 + off-chip 7 0 4.2
40 1
1 10 100 1 10 100 Cout (nF) 3.1 6 10 7 0 5.8
output power (mW) switching frequency (MHz) Area (mm2) 0.65 8.4 7.83 8.93 1.61 8.7
output regulation: <0.65% SSE, 64.5% EEF comparison to highly/fully Peak Efficiency (%) 78 85.1 85 85.5 67 78.3
efficiency enhancement factor (%)
integrated converters @ EEF** (%) 3.9 45.9 45.7 45.8 30.9 62.1
output voltage ripple (mVpp)
70
power density (W/mm2)
on-chip only this work @ Power Density (W/mm2) 0.55 0.91 0.033 0.053 0.21 0.016
steady-state error (%)
Vout 450 65 Peak Power Density (W/mm2) 0.73 0.91 0.033 0.097 0.3 0.077
1.4 0.7 50 Schaef,
350 ΔVout with 55 0.6 @ EEF** (%) -0.5 45.9 45.7 49.1 28.9 65.7
40 ISSCC15
1.2 0.5
250 diff. Cbp 45 30
Novello,
0.4
@ Efficiency (%) 74.6 85.1 85 74.5 65.2 61
SSE 15nF ISSCC21
Peak Output Power (W) 0.48 7.7 0.22 0.87 0.6 0.67
1 0.3 150 35 20 Renz, ISSCC19
100nF 0.2 Minimum VCR (Vout /Vin) 0.5 0.32 0.33 0.28 0.3 0.16
0.8 0.1 50 25 10 Tang, ISSCC19
0 Integrated Control PWM None None OTM None OTM + ZCS
0.8 1 1.2 1.4 1.6 0.15 0.2 0.25 0.3 0.35 1 2 3 4 5 6 7 *Nominal conversion ratio @ peak efficiency
reference voltage (V) voltage conversion ratio (VCR) max. conv. ratio (N:1) **Efficiency Enhancement Factor (EEF) = 1 – ηLDO/ ηconv
Figure 18.4.5: Measured efficiency, effective converter resistance, output regulation Figure 18.4.6: Comparison with recently published highly/fully integrated power
performance, and comparison to prior fully integrated ReSC converters. converters.
M7
M4
M2 M6,6C
control & timing
M3 M1 M5
orthogonal
capacitors
bootstrap
N-well pattern
Cog
Laux+ Laux-
Cio to ZCS control
Figure 18.4.7: Die micrograph of the Dickson ReSC converter highlighting merged-
LC resonator and auxiliary winding in center.
Details on the current sensing implementation are shown in Fig. 18.5.2. Replica-based
current sensors are implemented on both the low-side (nmos) and high-side (pmos)
switches. Series resistors are added at the input to the common-gate sense amplifier to
create an intentional offset voltage Vos, which prevents the amplifier input voltage from
exceeding the Vin/Gnd rails when ripple current causes negative current to flow through
the switches. The resulting offset is digitally calibrated. The sense currents from low-
and high-side sensors are added for all phases and divided by the phase-count through
a programmable current mirror. The resulting current information thus represents an
average, per-phase current which reduces dynamic range requirements on the ADC. In
addition, the analog high current detection signal (hc_det) can be generated by
306 • 2022 IEEE International Solid-State Circuits Conference 978-1-6654-2800-2/22/$31.00 ©2022 IEEE
ISSCC 2022 / February 23, 2022 / 9:10 AM
Figure 18.5.1: System-level diagram of the proposed 4-phase FIVR with digitally Figure 18.5.2: Circuit diagram showing current sensing implementation and transient
assisted Type III control loop. event detection.
18
Figure 18.5.3: Efficiency measurements in 1-,2-, and 4-phase configurations with Figure 18.5.4: APS response to current changes showing automatic phase-transitions
soft/hard switching and with automatic phase transitions. based on current level.
Figure 18.5.5: Transient response to a 10A load step without APS, with APS (no droop
detection) and with APS + droop detection (top). Loop gain measurements in 4-, 2-
and 1-phase operation with bandwidth and phase margin annotated (bottom). Figure 18.5.6: Performance summary and comparison with previous publications.
Figure 18.5.7: Annotated die micrograph showing FIVR location with on-die load
array (left) and cross-sectional X-ray image of in-package magnetic inductors (right).
Figure 18.6.1(right) demonstrates the detailed power stage configuration of the proposed Figure 18.6.6 shows the measured efficiency, the simulated power loss breakdown and
reconfigurable capacitive-sigma converter, which consists of an unregulated 2:1 SC high- the comparison table. The converter achieves a peak efficiency of 98.4% at 1.2V output.
side and a reconfigurable regulated low-side converter. The high- and low-side converters For the entire 0.4-to-1.2V output range, the converter shows greater than 90% peak
operate independently with different clocks and phases and their output currents are efficiency. The conduction loss of high- and low-side converters is 41.66% and 16.24%,
summed in parallel at the output. The high-side converter, powered by VH, consists of respectively and bonding wire losses contribute about 25.18% when IO =2 A. Compared
on-chip switch MH1 to MH7 and external capacitors CH1 and CH2. Since the SC circuit always with the state-of-the-art designs listed in the comparison table, the proposed work
work in a fixed 2:1 VCR, VH≈2VO always holds and the power transfer from VH to VO is improves the peak efficiency by 1.5% at VCR=4.2 and 4.9% at VCR=12.5. Besides, a
highly efficient. The low-side stage, powered by VL, composes of the on-chip switch ML1 load capacity of 2A and a die-area current density of 0.345A/mm2 is obtained. In
to ML8, the external capacitors CL1 to CL3 and inductor L. The circuit forms a summary, in spite of the low-performance wire bond packaging type used here, the
reconfigurable 2-level (or 4-level) Dickson hybrid Buck converter and the duty cycle D proposed reconfigurable capacitive-sigma converter shows the highest peak efficiency
of the switches are controlled to generate the desired regulated VO. Compared with the and the broadest high efficiency VO range among the listed prior arts. The loading capacity
popular Dickson hybrid Buck converters, the proposed reconfiguration capability helps and current density is also superior to most of the prior works.
the low-side converter maintain high efficiency over an even wider continuous VCR. Since
both high- and low-side converters share the same input current and sum their output Figure 18.6.7 shows a die micrograph with an area of 1.96×2.96mm2 with all the power
current in parallel, and both converters are inherently highly efficient, the proposed switches, drivers, bootstrap capacitors and controller integrated on chip. The inductor
converter shows superior efficiency and power density. volume is 7×6.9×3.8mm3 with all flying caps in 0402 package.
Figure 18.6.2 describes the steady-state operations of the high- and low-side converters. Acknowledgement:
For the high-side, during phase Φ1, the switches MH1, MH3, MH4, and MH7 turn on. The This work is supported by National Key Research and Development Program of China
capacitor CH1 is connected between VIN and VO in the charge state, and CH2 is connected under Grant 2021YFB2401600.
between the ground and the bottom of VH in the discharge state. During Φ2, the MH2,
MH5, and MH6 turn on with CH1 connected in series with CH2 and VO. According to the References:
charge balance of capacitors, the high-side converter constitutes a floating 2:1 VCR [1] W. Liu et al., “A 94.2%-Peak-Efficiency 1.53A Direct-Battery-Hook-up Hybrid Dickson
between VH and VO, and the voltages across CH1 and CH2 are VIN–VO and VIN–2VO, Switched-Capacitor DC-DC Converter with Wide Continuous Conversion Ratio in 65nm
respectively. Since the high-side circuit works in fast and hard switching condition, a CMOS,” ISSCC, pp. 182-183, Feb. 2017.
continuous output current IOH with abrupt edges is expected. For the low-side, when the [2] C. Schaef et al., “A 93.8% Peak Efficiency, 5V-Input, 10A Max ILOAD Flying Capacitor
output range is 0.8V<VO≤1.2V, the converter works in a 2-level Dickson mode, in which Multilevel Converter in 22nm CMOS Featuring Wide Output Voltage Range and Flying
the capacitors CL1, CL2, and CL3 are always shunted together. In ΦA, the capacitors are Capacitor Precharging,” ISSCC, pp. 146-147, Feb. 2019.
connected between VL and SW with capacitors charged and inductor L magnetized. In [3] J. Rentmeister and J. Stauth, “A 92.4% Efficient, 5.5V:0.4-1.2V, FCML Converter with
ΦB, the SW is grounded by ML5-ML8 and L demagnetized. Then, during ΦC, the Modified Ripple Injection Control for Fast Transient Response and Capacitor balancing,”
capacitors are connected between SW and ground with capacitors discharged and L IEEE CICC, pp. 1-4, Mar. 2020.
magnetized. Finally, the circuit enters ΦB again. By charge and volt-second balance, the [4] Z. Xia and J. Stauth, “A Two-Stage Cascaded Hybrid Switched-Capacitor DC-DC
voltage across capacitors is VCL1,2,3=VL/2 and the low-side operates in 2-level Dickson Converter with 96.9% Peak Efficiency Tolerating 0.6V/μs Input Slew Rate During
hybrid Buck mode with duty cycles controlling the regulated VO. Similarly, for Startup,” ISSCC, pp. 256-257, Feb. 2021.
0.4V≤VO≤0.8V, the low-side converter works in 4-level Dickson hybrid Buck mode with [5] M.H. Ahmed et al., “Single-Stage High-Efficiency 48/1 V Sigma Converter with
VCLi= VL×(4–i)/4, where i=1,2,3, with SW node switches between VL/4 and ground. Integrated Magnetics,” IEEE Trans. Industrial Electron., vol. 67, no. 1, pp. 192-202, Jan.
Therefore, the proposed low-side converter enables the reconfiguration of the popular 2020.
Dickson hybrid Buck converters and helps maintain high efficiency over a wide VCR
range.
308 • 2022 IEEE International Solid-State Circuits Conference 978-1-6654-2800-2/22/$31.00 ©2022 IEEE
ISSCC 2022 / February 23, 2022 / 9:20 AM
18
Figure 18.6.4: The measured output current waveforms (left) and the switching nodes
Figure 18.6.3: The driver and controller circuit implementations. and VO during the power on and steady-state operations(right).
Figure 18.6.5: Measured switching nodes waveforms during the line transient and
dynamic voltage scaling (top) and the full-range (0 to 2A) load transient responses Figure 18.6.6: Measurement efficiency curves, simulated power loss breakdown, and
(bottom). performance summary.
310 • 2022 IEEE International Solid-State Circuits Conference 978-1-6654-2800-2/22/$31.00 ©2022 IEEE
ISSCC 2022 / February 23, 2022 / 9:30 AM
Figure 18.7.1: Structure and features of the conventional boost converter and the Figure 18.7.2: Proposed 4-stage hybrid boost converter: structure, two operation
proposed multi-stage hybrid boost converter with scalable CR boosting (SCRB) states, and its characteristics of inductor current, voltage stress of power switches
scheme. and conversion ratio.
18
Figure 18.7.7: Micrograph and PCB prototype of the proposed 4-stage hybrid boost
converter.
Guigang Cai1, Yan Lu1, Rui Martins1,2 Ideally, VOUT=DVIN/(1+2D) in the sub-1/3× mode, and increasing D will result in a higher
VOUT. However, this is not always the case if D is too large, when we account for the
1
University of Macau, Macau, China inductor DCR and the switch on-resistances. From Fig. 18.8.3(bottom), VOUT depends
2
University of Lisboa, Lisbon, Portugal on both D and IOUT for a given DCR and on-resistance. With a heavy load condition,
increasing D will first help VOUT to reach a peak value, and then further increasing D will
The profile of portable and wearable devices keeps shrinking, demanding high current lead to a VOUT drop. This issue can result in a control error. When the control circuit finds
density power management integrated circuits. Switched-capacitor (SC) converters and VOUT is lower than VREF, and the current D exceeds the effective D range, the controller
buck converters are two common solutions. Unregulated SC converters can achieve high will direct D to 1 and VOUT will drop rapidly. Here, we set the maximum duty cycle DMAX
power density and high efficiency for specific voltage conversion ratios (VCRs). However, to 0.8 in the sub-1/3× mode. When D>0.8 lasts for 32T, where T is switching period, the
to cover wide input and output voltage ranges, they require a reconfigurable topology converter will switch to the sub-1/2× mode. Furthermore, when D<0.4 lasts for 32T, it
with multiple VCRs, thus increasing the system complexity. On the other hand, buck will switch to the sub-1/3× mode. The operation mode changes automatically by the
converters can reach a good efficiency over a wide continuous VCR range. Yet, they need mode selector with designed DMAX and the D hysteretic window according to the DCR
a bulky inductor, which significantly degrades the power density. To address the power and the on-resistance.
density and efficiency tradeoff, hybrid converters composed of both inductor and
capacitor are among popular solutions [1-4]. When compared with the traditional buck This work, fabricated in 65nm CMOS, occupies an area of 2.72mm2. To minimize the
converter, these hybrid converters feature lower voltage swing (smaller current ripple) parasitic inductance of the fly capacitors, CF1 and CF2 are surface mount capacitors with
of the inductor, higher switching frequency, and a larger duty cycle (D) for the same a 0402 package and are directly soldered on-die. Figure 18.8.4 plots the measured
VCR, alleviating the requirements on the inductor, and resulting in higher power density. steady-state waveforms in both the sub-1/3× mode and the sub-1/2× modes. In the sub-
Nevertheless, as all the output current IOUT goes through the inductor, this implies a large 1/3× mode, the average inductor current IL_AVG is 570mA with VIN=4.2V, VOUT=1V, and
volume for small DCR and conduction loss PCOND_L. Recently, hybrid converters with IOUT=1.2A, exhibiting a 52.5% reduction. The reduction is higher than the ideal case
reduced inductor current IL have emerged [5-7]. In these hybrid converters, the SC not because D has to be larger in a heavy load condition due to the inductor DCR and the
only lowers down the voltage of the switch node, but also offers another current path to switch on-resistances. In the sub-1/2× mode, IL_AVG=730mA with VIN=3V, VOUT=1V, and
the output, reducing the inductor current. In this work, we propose an SC-parallel- IOUT=1.2A, showing a 39.2% reduction. The measured under/overshoot are 50mV/40mV
inductor buck topology (which we refer to as CPL-Buck since in the proposd structure when IOUT changes between 0.2A and 1.2A with an edge time of 1μs. This converter also
there is a capacitor that is always in parallel with the inductor) that can further reduce IL shows a good reference tracking performance. Figure 18.8.5 displays the measured
to less than 0.5IOUT, meaning a PCOND_L reduction of over 75% for the same DCR. efficiency at various input and output conditions. We can observe that the circuit obtains
Measurement results show that, for 1.2A maximum IOUT, 3-to-4.2V input to 0.6-to-1V the peak efficiency of 92.9% with VIN=3V and VOUT=0.8V, and of 92.7% with VIN=4.2V
output, the proposed CPL-Buck obtains a peak efficiency of 92.9% and a peak current and VOUT=1V. In addition, we can conclude that for VOUT=1V, the efficiency of VIN=3.8V is
density of 0.3A/mm2 with a power inductor as small as 1.6×0.8×0.8mm3. higher than that of VIN=3.4V. This happens because the converter works in the sub-1/3×
mode when VIN=3.8V and in the sub-1/2× mode when VIN=3.4V. Resulting from the IL
The proposed CPL-Buck, mainly consists of 1 inductor L, 2 fly capacitors CF1 and CF2, 6 reduction, we can use a 470nH inductor with a size as small as 1.6×0.8×0.8mm3 while
switches S1-6, and 1 output capacitor COUT. Figure 18.8.1 shows the working principle of still holding high efficiency. Compared with prior arts shown in Fig. 18.8.5(bottom right),
the proposed CPL-Buck converter with a two-phase operation. For the sub-1/3× mode, this work achieves high efficiency and the highest current density. Figure 18.8.6 presents
in Φ1, CF1 is charged in series with L, and CF2 discharges to VOUT. In Φ2, L de-energizes, the performance summary and comparison with state-of-the-art works. This work uses
and CF1 charges CF2. Here, CF1 and CF2 operate as an SC with VCF1=2VOUT and VCF2=VOUT. In the smallest inductor size, and obtains the highest current density among the listed works
other words, the fly capacitor voltages only relate to VOUT instead of VIN, which is essential (for fair comparison, we adopt the total area counting method in [4]). The peak efficiency
to attain high efficiency for an arbitrary VOUT. CF1 reduces the voltage stress on L, while of 92.9% is only second to [4], but with a 3× higher current density. In conclusion, by
CF2 is always in parallel with L, reducing the current stress on L. As mentioned earlier, offering an SC path in parallel to the power inductor, the proposed CPL-Buck significantly
this is the reason why we designate the structure as CPL-Buck converter. As there are reduces the inductor current without enlarging the current ripple, achieving high
always two paths delivering currents to the output in both phases, IL is only IOUT/(1+2D), efficiency and high current density. Figure 18.8.7 shows the chip micrograph with CF1
significantly reducing the conduction loss on L. As VOUT=DVIN/(1+2D), ideally, the and CF2 attached on-die, and the compact PCB solution.
maximum VOUT is VIN/3, then we name it the sub-1/3× mode. Although there is hard
charging in Φ1 and Φ2, we can minimize the charge redistribution loss with large CF1 and Acknowledgment:
CF2, which is more area-efficient when compared with the utilization of a large power This work is supported by the Science and Technology Development Fund, Macau SAR
inductor. By doing so, the loss is dominated by the conduction losses of the switch on- under Grants 0093/2019/A2 and SKL-AMSV(UM)-2020-2022. The authors would like to
resistances and the ESR of the capacitors. In this design, CF1 and CF2 are 4.7μF which is thank Ziyu Xia from Dartmouth College for sharing his on-chip soldering skill.
sufficiently large for 1.2A IOUT. To cover a wider VCR, we implement a sub-1/2× mode by
keeping S4 and S5 constantly ON and S6 constantly OFF. In this mode, VOUT=DVIN/(1+D), References:
and IL is IOUT/(1+D). [1] W. Liu et al., “A 94.2%-Peak-Efficiency 1.53A Direct-Battery-Hook-up Hybrid Dickson
Switched-Capacitor DC-DC Converter with Wide Continuous Conversion Ratio in 65nm
Figure 18.8.2 presents the full schematic of the proposed CPL-Buck with the control CMOS,” ISSCC, pp. 182-183, Feb. 2017.
circuits. Among the switches, we design S1 by stacking two 2.5V PMOS transistors, S2 [2] J. S. Rentmeister and J. T. Stauth, “A 92.4% Efficient, 5.5V:0.4-1.2V, FCML Converter
and S3 by stacking one 2.5V and one 1V NMOS transistors, and S4 to S6 are 1V NMOS with Modified Ripple Injection Control for Fast Transient Response and Capacitor
transistors. For mode selection, the ramp generator outputs two clock signals clk_80 Balancing,” IEEE CICC, pp. 1-4, Mar. 2020.
and clk_40 with duty cycles of 80% and 40%, respectively. The comparison between the [3] A. Abdulslam and P.P. Mercier, “A Symmetric Modified Multilevel Ladder PMIC for
reference voltage VREF and the divided VIN mainly determines the operation mode. Next, Battery-Connected Applications,” IEEE JSSC, vol. 55, no. 3, pp. 767-780, Mar. 2020.
we will discuss in Fig. 18.8.3 the duty cycle limitations. [4] Z. Xia and J. Stauth, “A Two-Stage Cascaded Hybrid Switched-Capacitor DC-DC
Converter with 96.9% Peak Efficiency Tolerating 0.6 V/μs Input Slew Rate During
Figure 18.8.3(top left) shows the IL and PCOND_L reduction curves for a VCR range of 0.05 Startup,” ISSCC, pp. 256-257, Feb. 2021.
to 0.45. We can see the reduction of IL to 0.4IOUT and PCOND_L by 84% at a VCR of 0.3 in [5] C. Hardy and H.-P. Le, “A 10.9 W 93.4%-efficient (27W 97%-Efficient) flying-inductor
the sub-1/3× mode. In this design, with a VCR range between 1/7 and 1/3, IL will decrease hybrid DC-DC converter suitable for 1-Cell (2-Cell) battery charging applications,” ISSCC,
to 0.4 to 0.71 of IOUT, meaning 84% to 49% reduction in PCOND_L. Consequently, we can pp. 150-151, Feb. 2019.
use a much smaller inductor volume with a larger DCR to maintain the same value of [6] N. Tang et al., “Fully Integrated Buck Converter with 78% Efficiency at 365mW Output
PCOND_L. Although the always-dual-path (ADP) hybrid converter in [7] can reduce IL to a Power Enabled by Switched-Inductor Capacitor Topology and Inductor Current Reduction
fixed 0.5IOUT in its 2-phase mode, the inductor current ripple is much larger than the Technique,” ISSCC, pp. 152-153, Feb. 2019.
proposed CPL-Buck converter. From Fig. 18.8.3(top right), at a VCR range of 0.16 to [7] J. Ko et al., “A 4.5 V-Input 0.3-to-1.7 V-Output Step-Down Always-Dual-Path DC-DC
0.3, the current ripple of [7] is 1.78 to 3.2× of the proposed CPL-Buck. As a result, to Converter Achieving 91.5%-Efficiency with 250mΩ-DCR Inductor for Low-Voltage SoCs,”
keep the same current ripple, [7] needs a larger inductance, resulting in a larger inductor IEEE Symp. VLSI Circuits, pp. 1-2, June 2021.
volume or higher DCR. This, in turn, compromises the advantage of IL reduction when
312 • 2022 IEEE International Solid-State Circuits Conference 978-1-6654-2800-2/22/$31.00 ©2022 IEEE
ISSCC 2022 / February 23, 2022 / 9:40 AM
Figure 18.8.1: Working principle of the proposed CPL-Buck converter. Figure 18.8.2: Full schematic of the proposed CPL-Buck converter.
18
Figure 18.8.3: Inductor current reduction and DCR conduction loss reduction, current Figure 18.8.4: Measured steady-state waveforms of the sub-1/3X mode and the sub-
ripple performance, simulated VOUT drop, and mode switch scheme. 1/2X mode, load transient response and reference tracking response.
Figure 18.8.7: Chip micrograph and PCB of the proposed hybrid buck converter. The
power inductor is on the back-side of the PCB, underneath the chip.