C218 SM ME007 CA 00001 - A - 01 - ReviewComments

C218-SM-ME007-CA-00001, Rev.
A, Implement comments and resubmit, 05-Jan-2024
Intended for
EQUINOR
Document type
CA
Date
2023-12-27
Doc no.:
C218-SM-ME007-CA-00001
Rev.:
A
EMPIRE WIND 1 OFFSHORE SUBSTATION

EW1 - STRUCTURAL CALCULATIONS
EMPIRE WIND 1 OFFSHORE SUBSTATION
Project name Empire Wind 1 Offshore Substation

Project no. 0910J310012
Rev Date Prepared Checked Approved Approved Reason for Issue

by by by PE by PM
A 2023-12-27 Arina Roslinah Issued for IDC
Change Log
Rev Section Description of Changes
C218-SM-ME007-CA-00001_A_IDC_20231227.docx
CONTENTS
1. Introduction 2
1.1 Purpose 3
2. Strength Calculation Sheet For Demin Water Tanks 6
APPENDICES
Appendix 1
EW1 - Structual Calculation
C218-SM-ME007-CA-00001_A_IDC_20231227.docx 1/4
1. INTRODUCTION
The Empire Wind 1 project comprises the following main elements:
 54 off 15 MW wind turbine generators (WTG) mounted on foundations fixed to the seabed.
Monopiles (MP) have been selected as WTG foundations.
 66 kV infield cabling (Inter Array Cables (IAC)) connecting the WTGs to the Offshore Substation.
 One Power Export System per phase, consisting of:
 One Offshore Substation (OSS), which includes a topside structure and a piled jacket as
substructure.
 Two (2x50%) submarine export cable circuits, voltage level 230 kV.
 One Onshore Substation (ONS) at Gowanus, adapting the power quality according to the
grid code compliance requirements.
 Two HV cable circuits (Onshore Interconnection cables) connecting the Onshore Substation
to the transmission existing grid substation, Point of Interconnection (POI) at Gowanus.
 Operation and Maintenance Base and infrastructure at South Brooklyn Marine Terminal (SBMT)
close to Gowanus POI.
 O&M personnel transfer and service vessel(s).
Figure 1-1: EW1 characteristics
1.1 Document scope

This document is prepared as part of the EPC contract for the Empire Wind 1 (EW1) Offshore
Substation (OSS).
The purpose of this document is to present the STRUCTURAL CALCULATIONS.
APPENDIX 1
EW1 - STRUCTUAL CALCULATIONS
MECHANICAL
STRENGTH CALCULATION SHEET FOR
DEMIN WATER FRP TANK
A 21-Nov-23 Issued For Review ITA IFF YAN

Rev. Date Description By Chk App
Status Code: A = Issued For Review, B = Issued For Approval, 0 = Issued For Construction
INFO = For Information
Doc. No : TK-23055-CAL-01
Revision : A
STRENGTH CALCULATION SHEET Date : November 21, 2023
Page : 1 of 14
STRENGTH CALCULATION SHEET

FOR DEMIN WATER TANK
(Design code : BS 4994-1987 & ASME RTP-1 2015)
II. TANK
II.1.Design Data:
Length of tank, L = 2000 mm (refer to MDS)
= 2 m
Width of tank, W = 2000 mm (refer to MDS)
= 2 m
Hight of tank, H = 1125 mm (refer to MDS)
= 1.125 m
Capacity of tank = 4.5 m3
Liquid contents = Water
Specific gravity of liquid = 1
Density of liquid, ρLiquid = 0.001 kg/cm³
Density of liquid, ρWater = 0.001 kg/cm³
Design pressure, P = Atmospheric
P = Total pressure = 0.1125 kg/cm2
Pi = Internal pressure (+) = 0.0 kg/cm2 = 0.0 Barg
Pe = External pressure (-) = 0.0 kg/cm2 = 0.0 Barg
2
L = Stored Liquid, SG x ρliquid x H = 0.1125 kg/cm
Design temperature = 50 Deg C
Operating pressure = Atmospheric
Operating temperature = Ambient
Type of tank installation = Square Tank
Shape of roof tank = Open Top
Wind velocity, Vb = 25.00 m/s = 90 km/h
Design wind speed, V = 1.2 x Vb
= 108 km/h
Revision : A
Page : 2 of 14
Tanks sketch drawing :
II.2. Summary Laminate Properties

To obtained the competitive design analysis of shell height is divided by = 1 Graduate length = 1125 cm each
Summary hand lay up & type-II laminate properties from Physical and Mechanical properties using lamination
Analysis Method
Unit Shell Bottom Top

Type Laminate of Roof : Laminate type II
Type Laminate of Shell : Laminate type II
Type Laminate of Bottom : Laminate type II
Trial Thickness cm 1.0 0.6 1.0
2
Glass content kg/cm 0.0005 0.0004 0.0005
Laminate density kg/cm3 0.0013 0.0014 0.0013
Laminate weight kg/cm2 0.0013 0.0009 0.0013
Glass content by weight % 39.76 40.98 39.76
Hoop Tensile Modulus kg/cm2 152986.29 143880.90 152986.29

Hoop Flexural Modulus kg/cm2 131756.23 145923.75 131756.23
Axial Tensile Modulus kg/cm2 152986.29 143880.90 152986.29
2
Axial Flexural Modulus kg/cm 155095.15 166590.76 155095.15
Shear Modulus kg/cm2 42685.25 42682.47 42685.25
Axial Poisson's Ratio - 0.297 0.305 0.297

Hoop Poisson's Ratio - 0.297 0.305 0.297
Axial zmean cm 0.106 0.021 0.106
Hoop zmean cm 0.067 0.006 0.067
Revision : A
Page : 3 of 14
II.3. Wall 1 thickness (flat with fixed joint at each side)
3.2 Calculation wall 1 design using rib for stiffener

3.2.1 Minimum thickness for uniform load and local load
α1p b4 α2W1 b2 0.25
tmin = + (base on BS-4994-1987 edition, para 17.5.4, equation (29), page 32)
E lam E lam
where;
a = panel dimension for length = 468 mm
b = panel dimension for breadth/ height = 332 mm
a/b = = 1.41
α1 = Constant approproate to combination of edge condition and type of loading = 0.0760
(interpolate from fixing built in edge, table 8, page 34)
W1 = Local Load = 0 N
p = Design Pressure = 0.011 N/mm2
2
E lam = Tensile modulus of laminate = 15003.075 N/mm
4 2 0.25
0.076 x 0.011 x 332 0.162 x 0.00 x 332
tmin = + = 5.1 mm
15003.075 15003.075
tmin = 5.1 mm < 10 mm OK, thickness is satisfactory
3.3 Rib Stiffener wall 1 design;

Data;
Panel height dimension, Rectangular panel, b = 332 mm
Young modulus steel L bar under consideration, E lam = 205000 N/mm2
FRP Solid panel thickness,t = 10 mm
Design unit pressure, p = 0.011 N/mm2
Applied local load, W1 = 0 N
Length of stiffener, L = 1125 mm
Uniform of self load per linear length, q = 0.97 N/mm
Revision : A
Page : 4 of 14
P
q = 0.97 N
L = 1125 mm
Assume stiffener size: b = 6 mm

(L 50 x50 x 6 mm Thk) h = 50 mm
50 mm 332 mm
6 mm
332 mm
468 mm
Stiffener quantity, N = 3 nos

N b h (0.5 h + t) + L t (0.5 t)
Z = (ref. Static Moment analysis)
N (b h) + L t
3 x 6 x 50 x ( 0.5 x 50 + 6 )+ 468 x 6 x ( 0.5 x 6 )

Z =
3 x( 6x 50 )+ 468 x 6
Z = 9.7961 mm
Calculate I
3
I1 = N b h /12
3
= 3 x 6 x 50 / 12
4
= 187500 mm
I2 = N b h x (0.5h + t - Z)2
2
= 3x 6x 50 x ( 0.5 x 50 + 6 - 9.7961 )
= 404644 mm4
I3 = 1/12 L t3
3
= 1/ 12 x 468 x 6
= 8424 mm4
I4 = L t (Z - 0.5t)2
= 468 x 6 x ( 9.7961 - 0.5 x 6 )2
4
= 129693.6563 mm
4
I = 730261.8641 mm
Revision : A
Page : 5 of 14
Deflection;
q L4 P L3
δ = + < f (smaller value of 0.5% L or 12.7 mm)
384 EI 48 EI
4 3
0.97 x 468 0.00 x 468
= + < 2.34 mm
384 x 205000 x 730262 48 x 205000 x 730262
= 0.0008112 mm < 2.34 mm OK
Stress;
M.y 1/8 q L2 Z 1/4 P L Z
σ = = + < Sa ( E lam ε)
I I I
0.125 x 0.97 x 468 x 9.7961 0.25 x 0.00 x 468 x 9.7961

= + < Sa
730261.8641 730261.8641
2
= 0.357 N/mm < 205 N/mm2 OK
Conclusion: Thickness of wall 1 more effective used rib reinforced as stiffener with type and condition shown as a bove.
The thickness of flat wall 1 is = 10 mm, with added 1 stiffener crossing the length.
Stiffener has the dimension = 50 mm height, and thickness = 6 mm
II.4. Roof thickness (flat with fixed joint at each side)

4.1 Minimum thickness under distributed load and local load, t min ;
468
468
Revision : A
Page : 6 of 14
α1p b α2W1 b
4 2 0.25
tmin = + (base on BS-4994-1987 edition, para 17.5.4, equation (29), page 32)
E lam E lam
a = panel dimension for length = 468 mm

b = panel dimension for breadth/ height = 468 mm
a/b = = 1.0
W1 = Local Load (Manpower Load) = 890 N
p = Design Pressure = 0.000 N/mm2
E lam = Hoop Tensile modulus of laminate = 0.000 N/mm2
4 2 0.25
0.044 x 0.000 x 468 0.1267 x 890.00 x 468
tmin = + = 6.4 mm
15003.075 15003.075
tmin = 6.4 mm < 10 mm OK, thickness is satisfactory
II.5. Bottom Flat (Fully Supported)

5.1 Analysis the thickness of bottom flat and slope
Revision : A
Page : 7 of 14
α p b2 0.25
t min = (ref. BS-4994-1987 edition, equation 35, page 35, page 36)
E lam
where:
t = Assumed thickness of bottom flat = 6 mm
P = Total effective pressure (in N/mm2), i.e design pressure (negative if vaccum) plus hydrostatic head
at point under consideration;
Design pressure = 0.1125 kg/cm2 = 0.011033 N/mm2
α = Constant factor for type 1 edge condition = 0.1267
2
E lam = Hoop Tensile modulus of laminate = 14110.127 N/mm
2 0.25
0.1267 x 0.0110 x 332
t min = = 0.3247 mm < 6 mm OK thickness is satisfactory
14110.13
II. 6. Decided Lamination Thickness
Calculated
Nominal Decided Thickness
Shell
Thickness
cm mm cm mm
Wall 0.51 5.1 1.0 10
Roof 0.64 6.4 1.0 10
Bottom 0.03 0.3 0.6 6
Revision : A

Page : 8 of 14
III. LOADING DATA

III.1. Design data :
Length of tank , L = 200 cm ROOF
Width of tank, W = 200 cm

WALL
Hight of tank, H = 112.5 cm
Type of roof = Flat BOTTOM
Thickness of FRP wall-1, t1 = 1.0 cm

Thickness of FRP wall-1, t2 = 1.0 cm
Thickness of FRP roof, t3 = 1.0 cm
Thickness of FRP bottom flat, t4 = 0.6 cm
Thickness of FRP bottom slope, t5 = 0.6 cm
Density of liquid, r1 = 0.001 kg/cm³
Density of water, r2 = 0.001 kg/cm³
Density of FRP, r3 = 0.00138 kg/cm³
III.2. FRP weight ;

FRP wall-1 weight, w1 = (L.H.t1.r3) x 2
= ( 200 x 112.50 x 1.00 x 0.00138 ) x 2
= 62.07 kg
FRP wall-2 weight, w2 = (L.H.t2.r3) x 2

= ( 200 x 112.50 x 1.00 x 0.00138 ) x 2
= 62.07 kg
Total shell weight = 124.13 kg
FRP top flat weight, w3 = (L.W.t3.r3)

= ( 200 x 200 x 1.02 x 0.00138 )
= 56.05 kg
FRP bottom flat weight, w4 = (L.W.t4.r3)

= ( 200 x 200 x 0.60 x 0.00138 )
= 33.10 kg
FRP bottom slope weight, w5 = (L.W.t5.r3)

= ( 200 x 200 x 0.60 x 0.00138 )
= 33.10 kg
Total FRP shell, roof, bottom weight = 246.39 kg

Total of FRP joint + girth flange = 70.0 kg
Total of FRP laminasi reinforce weight = 121.5 kg
Total of FRP HDL, etc weight = 53 kg
Total of FRP nozzles weight = 83 kg
Grand total FRP Weight, w6 = 573.89 kg
III.3. Steel Accesoriess weight

3.1. Steel lifting lugs on shell;
- Steel pad = L W t n 0.00784 ,where :
= 17.5 x 20 x 0.60 x 4x 0.00784 L = Length of pad or lug
= 6.6 kg W = Width of pad or lug
- Steel lug = L W t n 0.00784 t = Thickness pad or lug
= 15 x 20 x 1.20 x 4x 0.0078 n = Number of pad or lug
= 11.3 kg
Revision : A

Page : 9 of 14
Steel lifting lug weight on shell = 17.9 kg
Grand total steel Lifting weight, W 6 = 17.88 kg
3.2. Reinforce Rib:

- Reinforce Rib Weight = 227.5 kg
L Bar 50 x 50 x 6 mm Thk
3.3. Other:
- Other Accessories Weight = 53 kg
Total accessories weight = 298.38 kg
III.4. Full liquid weight

Shell volume weight = L.W.H.r1
= 200 x 200 x 112.5 x 0.00100
= 4500 kg
Grand total full liquid weight, w 7 = 4500 kg
III.5. Full water weight (at hydrotest condition)

Shell volume weight = L.W.H.r2
= 200 x 200 x 113 x 0.00100
= 4500 kg
Grand total full water weight, w 8 = 4500 kg
III.6. Summary loading data

Empty Weight, We = 872.27 kg
Operation Weight Condition, Wo = w9 + w7

= 872.27 kg + 4500.0 kg
= 5372.3 kg
Hydrotest Weight Condition, Wh = w9 + w8

= 872.27 kg + 4500.0 kg
= 5372.3 kg
Revision : A

Page : 10 of 14
IV.1 Design Lifting Lugs for lift of Tank
1.1 Material of Lifting Lugs

Pad & Lugs Material = SS 400 with FRP lamination
Yield Stress of Lugs Material, Sy = 250 Mpa = 25 kg/mm2
2
Allowable Shear Stress, Ssa (0.4xSy) = 10.20 kg/mm
Allowable Bending Stress, Sba (0.66xSy) = 16.83 kg/mm2
Allowable Tensile Stress, Sta (0.6xSy) = 15.30 kg/mm2
Number of Lifting, N = 4 ea
Erection Weight (suppoted by Lug only), We = 872.27 kg (from loading data)
Dynamic Load factor, F = 1.25
Loading per lug W = (We / N) x 1.25 = 272.58 kg
Angle of lift, α = 12 deg
W1 = W cos (α) = 272.6 x cos(12) = 267 kg
W2 = W tan (α) = 272.6 x tan(12) = 57.9 kg
W3 = 0.5 W = 136 kg
Dimension of Lifting Lug:

t = 12 mm d = 40 mm
b = 150 mm a = 150 mm
R = 50 mm
c = 7 mm
Dimension of Pad Lifting Lug:

a
Lp = 175 mm Wp = 200 mm
tp = 6 mm
1.2 Strength Calculation of lifting lugs

1.2.1 Tension Stress due to 'W'
ST = W/(2R-d)xt
= 272.6 /( 2x 50 - 40 )x 12
2
= 0.3786 kg/mm < 15.30 kg/mm2 OK
1.2.2 Bending Stress due to 'W1'

M1 = W1 x b
= 266.6 x 150 = 39993.964 kg.mm
Z1 = a x t2/6 = 150 x 12 2
/ 6= 3600 mm3
2 2
Sb1 = M1/Z1 = 11.109 kg/mm < 16.83 kg/mm OK

M2 = W3 x b
= 136.3 x 150 = 20443.726 kg.mm
Z2 = a x t2/6 = 150 x 12 2
/ 6= 3600 mm3
2
Sb2 = M2/Z2 = 5.6788 kg/mm < 16.83 kg/mm2 OK
1.2.5 Shear Stress due to weldment

SWS = W/(2*a*c)
= 272.6 /( 2x 150 x 7)
2
= 0.1298 kg/mm < 10.20 kg/mm2 OK
Revision : A

Page : 11 of 14
1.3 Strength Calculation of pad lifting lug
1.3.1 Tensile Stress of pad due to 'W'

S1 = W / (Lpx tp)
= 272.6 /(( 175 x 6)
= 0.26 kg/mm2 < 15.30 kg/mm
2
OK
1.3.2 Tensile Stress of pad due to 'W1'

S2 = W1/ (Lpx tp)
= 266.6 /(( 175 x 6)
= 0.25 kg/mm2 < 15.30 kg/mm
2
OK

S3 = W2/ (LpxWp)
= 57.9 /(( 175 x 200 )
= 0.0017 kg/mm2 < 15.30 kg/mm
2
OK

S4 = W3/ (Wpx tp)
= 136 /(( 200 x 6)
= 0.11 kg/mm2 < 15.30 kg/mm
2
OK
1.3.5 Bending Stress due to 'W'

M1 = W x tp = 272.58 x 6 = 1635.4981 kg.mm
Z1 = Wp x tp2/6 = 200 x 6 2
/ 6 = 1200 mm2
Sb1 = M1/Z1
= 1635.4981 / 1200
2
= 1.3629 kg/mm < 16.83 kg/mm2 OK

M2 = W1 x tp = 266.63 x 6 = 1599.7585 kg.mm
Z2 = Wp x tp2/6 = 200 x 6 2
/ 6 = 1200 mm2
Sb2 = M2/Z2
= 1599.7585 / 1200
2
= 1.3331 kg/mm < 16.83 kg/mm2 OK

M3 = W2 x tp = 57.94 x 6 = 347.6359 kg.mm
Z3 = Wp x tp2/6 = 200 x 6 2
/ 6 = 1200 mm2
Sb3 = M3/Z3
= 347.6359 / 1200
2
= 0.2897 kg/mm < 16.83 kg/mm2 OK

M4 = W3 x tp = 136.29 x 6 = 817.74905 kg.mm
Z4 = Wp x tp2/6 = 200 x 6 2
/ 6 = 1200 mm2
Sb4 = M4/Z4
= 817.74905 / 1200
2
= 0.6815 kg/mm < 16.83 kg/mm2 OK
Revision : A

Page : 12 of 14
1.3.9 Shear Stress due to 'W''

SSH = W /(WpxLp) = 272.6 / ( 200 x 175 )
2
= 0.0078 kg/mm < 10.20 kg/mm2 OK
1.3.10 Shear Stress due to 'W3''

SSH = W3 /(WpxLp) = 136.3 / ( 200 x 175 )
2
= 0.0039 kg/mm < 10.20 kg/mm2 OK
Laminate overlay properties:

Sts = Ultimate tensile strength = 15000 psi = 1055 kg/cm² (refer to ASME RTP-1, Table 2A-3)
Sfs = Ultimate flexural strength = 22000 psi = 1547 kg/cm² (refer to ASME RTP-1, Table 2A-3)
Ssh = Ultimate secondary bond shear stress = 2000 psi = 141 kg/cm² (refer to ASME RTP-1, 3A-800)
Sax = Axial tensile modulus = 1500000 psi = 105457 kg/cm²
Shp = Flexural modulus = 1000000 psi = 70305 kg/cm²
F = Safety factor = 5
σts = Allowable tensile stress = 211 kg/cm²
σsa = Allowable Shear accross thickness = 105 kg/cm²
σsh = Allowable Secondary Bond Shear Stress = 14 kg/cm²
σax = Allowable axial tensile stress = 422 kg/cm²

σhp = Allowable hoop tensile stress = 281 kg/cm²
1.4 Laminate overlay of pad calculation:

Minimum required overlay area of secondary bond each pad
ASL = W / Sh
= 273 / 14.0
= 19.47 cm2
The minimum required area of secondary RTP bond

ASV = ASL
2
= 19.47 cm
Designed overlay area of secondary bond overlay on the vessel wall

Lp = 17.5 cm
Wp = 20.0 cm
HLAM = 50.0 cm
WLAM = 45.0 cm
ASV ≥ ASL
A overlay - A Lug ≥ ASL
hLAM x WLAM - Lp x Wp ≥ ASL
1900 cm2 ≥ 19.47 cm2 OK
Revision : A

Page : 13 of 13
Calculate unit radial load on overlay each pad (F = W)
Wmax = 3F/Lp2
2
= 3 x 272.6 / 17.5
2
= 2.670 kg/cm
Calculate total radial load due to moment all pad
= ( 2.67 x 17.5 )/2

= 23.36 kg
Calculate tensile perimeter,

=
= 2 x 17.5 + 20.0
= 55 cm2
Maximum tensile perimeter load = 50 lb/in (as per ASME RTP-1, NM4-520)
= 8.929 kg/cm
Check for perimeter

= Total radial load / Tensile parameter
= 0.42 kg/cm < 8.929 kg/cm OK
Calculate mean radius of overlay

Rm = (length) / 2
= 10 cm = 3.9 in
Calculate overlay hoop load
= 5.1921 kg
The overlay hoop tensile stress

σ = Ttot/ht
= 5.1921 /( 50 x 1.5 )
= 0.07 kg/cm² < 211 kg/cm² OK
Calculate shear across roof wall
Tw = P/tL
= 23.36 /( 1.5 x 20.0 )
= 0.78 kg/cm² < 105 kg/cm² OK
Calculate local bending in roof tank wall

β
1/2
= 1.25/(Rmt)
= 0.32275 in-1 = 0.8198 cm-1
Calculate unit radial loading
= 1.17 kg/cm
Revision : A

Page : 14 of 14
Bending Load, axial
= 1.17 / 4 x 0.81978
= 0.4 kg/cm
Bending Load, hoop
= 0.30 x 0.4
= 0.1 kg/cm
Load due to bending stresses
= 1 kg/cm2 < 421.83 OK
= 0.285 kg/cm2 < 281.22 OK
Overlay thickness due to uplift load as stress limit
= 0.1424 cm
= 0.078 cm
Lifting Lug Overlay thickness used = 0.1 cm = 1.5 cm (used)
IV.2. Summary of Lifting Lug
LIFTTING LUG Decided Unit

Quantity of Lifting Lug 4 pcs
Lifting Lug Witdh 15 cm
Lifting Lug Height 20 cm
Lifting Thickness 1.2 cm
Lifting Lug pad Witdh 20 cm
Lifting Lug pad length 17.5 cm
Lifting Lug Pad Thickness 0.6 cm
Lifting Lug Overlay Thickness 1.5 cm
MECHANICAL
STRENGTH CALCULATION SHEET FOR LIFTING LUGS
DEMIN WATER FRP TANK
A 13-Nov-23 Issued For Review ITA IFF YAN

Rev. Date Description By Chk App
Status Code: A = Issued For Review, B = Issued For Approval, 0 = Issued For Construction
INFO = For Information
Revision : A

Page : 3 of 7
IV.1 Design Lifting Lugs for lift of Tank
1.1 Material of Lifting Lugs

Pad & Lugs Material = SS 400 with FRP lamination
Yield Stress of Lugs Material, Sy = 250 Mpa = 25 kg/mm2
2
Allowable Shear Stress, Ssa (0.4xSy) = 10.20 kg/mm
Allowable Bending Stress, Sba (0.66xSy) = 16.83 kg/mm2
Allowable Tensile Stress, Sta (0.6xSy) = 15.30 kg/mm2
Number of Lifting, N = 4 ea
Erection Weight (suppoted by Lug only), We = 797.41 kg (from loading data)
Dynamic Load factor, F = 1.25
Loading per lug W = (We / N) x 1.25 = 249.19 kg
Angle of lift, α = 12 deg
W1 = W cos (α) = 249.2 x cos(12) = 244 kg
W2 = W tan (α) = 249.2 x tan(12) = 53.0 kg
W3 = 0.5 W = 125 kg
Dimension of Lifting Lug:

t = 12 mm d = 40 mm
b = 150 mm a = 150 mm
R = 50 mm
c = 7 mm
Dimension of Pad Lifting Lug:

a
Lp = 175 mm Wp = 200 mm
tp = 6 mm
1.2 Strength Calculation of lifting lugs

1.2.1 Tension Stress due to 'W'
ST = W/(2R-d)xt
= 249.2 /( 2x 50 - 40 )x 12
2
= 0.3461 kg/mm < 15.30 kg/mm2 OK

M1 = W1 x b
= 243.7 x 150 = 36561.855 kg.mm
Z1 = a x t2/6 = 150 x 12 2
/ 6= 3600 mm3
2 2
Sb1 = M1/Z1 = 10.156 kg/mm < 16.83 kg/mm OK

M2 = W3 x b
= 124.6 x 150 = 18689.335 kg.mm
Z2 = a x t2/6 = 150 x 12 2
/ 6= 3600 mm3
2
Sb2 = M2/Z2 = 5.1915 kg/mm < 16.83 kg/mm2 OK
1.2.5 Shear Stress due to weldment

SWS = W/(2*a*c)
= 249.2 /( 2x 150 x 7)
2
= 0.1187 kg/mm < 10.20 kg/mm2 OK
Revision : A

Page : 4 of 7
1.3 Strength Calculation of pad lifting lug
1.3.1 Tensile Stress of pad due to 'W'

S1 = W / (Lpx tp)
= 249.2 /(( 175 x 6)
= 0.24 kg/mm2 < 15.30 kg/mm
2
OK

S2 = W1/ (Lpx tp)
= 243.7 /(( 175 x 6)
= 0.23 kg/mm2 < 15.30 kg/mm
2
OK

S3 = W2/ (LpxWp)
= 53.0 /(( 175 x 200 )
= 0.0015 kg/mm2 < 15.30 kg/mm
2
OK

S4 = W3/ (Wpx tp)
= 125 /(( 200 x 6)
= 0.10 kg/mm2 < 15.30 kg/mm
2
OK
1.3.5 Bending Stress due to 'W'

M1 = W x tp = 249.19 x 6 = 1495.1468 kg.mm
Z1 = Wp x tp2/6 = 200 x 6 2
/ 6 = 1200 mm2
Sb1 = M1/Z1
= 1495.1468 / 1200
2
= 1.246 kg/mm < 16.83 kg/mm2 OK

M2 = W1 x tp = 243.75 x 6 = 1462.4742 kg.mm
Z2 = Wp x tp2/6 = 200 x 6 2
/ 6 = 1200 mm2
Sb2 = M2/Z2
= 1462.4742 / 1200
2
= 1.2187 kg/mm < 16.83 kg/mm2 OK

M3 = W2 x tp = 52.97 x 6 = 317.8033 kg.mm
Z3 = Wp x tp2/6 = 200 x 6 2
/ 6 = 1200 mm2
Sb3 = M3/Z3
= 317.8033 / 1200
2
= 0.2648 kg/mm < 16.83 kg/mm2 OK

M4 = W3 x tp = 124.60 x 6 = 747.57338 kg.mm
Z4 = Wp x tp2/6 = 200 x 6 2
/ 6 = 1200 mm2
Sb4 = M4/Z4
= 747.57338 / 1200
2
= 0.623 kg/mm < 16.83 kg/mm2 OK
Revision : A

Page : 5 of 7
1.3.9 Shear Stress due to 'W''

SSH = W /(WpxLp) = 249.2 / ( 200 x 175 )
2
= 0.0071 kg/mm < 10.20 kg/mm2 OK
1.3.10 Shear Stress due to 'W3''

SSH = W3 /(WpxLp) = 124.6 / ( 200 x 175 )
2
= 0.0036 kg/mm < 10.20 kg/mm2 OK
Laminate overlay properties:

Sts = Ultimate tensile strength = 15000 psi = 1055 kg/cm² (refer to ASME RTP-1, Table 2A-3)
Sfs = Ultimate flexural strength = 22000 psi = 1547 kg/cm² (refer to ASME RTP-1, Table 2A-3)
Ssh = Ultimate secondary bond shear stress = 2000 psi = 141 kg/cm² (refer to ASME RTP-1, 3A-800)
Sax = Axial tensile modulus = 1500000 psi = 105457 kg/cm²
Shp = Flexural modulus = 1000000 psi = 70305 kg/cm²
F = Safety factor = 5
σts = Allowable tensile stress = 211 kg/cm²
σsa = Allowable Shear accross thickness = 105 kg/cm²
σsh = Allowable Secondary Bond Shear Stress = 14 kg/cm²
σax = Allowable axial tensile stress = 422 kg/cm²

σhp = Allowable hoop tensile stress = 281 kg/cm²
1.4 Laminate overlay of pad calculation:

Minimum required overlay area of secondary bond each pad
ASL = W / Sh
= 249 / 14.0
2
= 17.799 cm
The minimum required area of secondary RTP bond

ASV = ASL
2
= 17.799 cm
Designed overlay area of secondary bond overlay on the vessel wall

Lp = 17.5 cm
Wp = 20.0 cm
HLAM = 50.0 cm
WLAM = 45.0 cm
ASV ≥ ASL
A overlay - A Lug ≥ ASL
hLAM x WLAM - Lp x Wp ≥ ASL
1900 cm2 ≥ 17.80 cm2 OK
Revision : A

Page : 6 of 6
Calculate unit radial load on overlay each pad (F = W)
Wmax = 3F/Lp2
2
= 3 x 249.2 / 17.5
2
= 2.441 kg/cm
Calculate total radial load due to moment all pad
= ( 2.44 x 17.5 )/2

= 21.36 kg
Calculate tensile perimeter,

=
= 2 x 17.5 + 20.0
= 55 cm2
Maximum tensile perimeter load = 50 lb/in (as per ASME RTP-1, NM4-520)
= 8.929 kg/cm
Check for perimeter

= Total radial load / Tensile parameter
= 0.39 kg/cm < 8.929 kg/cm OK
Calculate mean radius of overlay

Rm = (length) / 2
= 10 cm = 3.9 in
Calculate overlay hoop load
= 4.7465 kg
The overlay hoop tensile stress

σ = Ttot/ht
= 4.7465 /( 50 x 1.5 )
= 0.06 kg/cm² < 211 kg/cm² OK
Calculate shear across roof wall
Tw = P/tL
= 21.36 /( 1.5 x 20.0 )
= 0.71 kg/cm² < 105 kg/cm² OK
Calculate local bending in roof tank wall

β
1/2
= 1.25/(Rmt)
= 0.32275 in-1 = 0.8198 cm-1
Calculate unit radial loading
= 1.07 kg/cm
Revision : A

Page : 7 of 7
Bending Load, axial
= 1.07 / 4 x 0.81978
= 0.3 kg/cm
Bending Load, hoop
= 0.30 x 0.3
= 0.1 kg/cm
Load due to bending stresses
= 1 kg/cm2 < 421.83 OK
2
= 0.2605 kg/cm < 281.22 OK
Overlay thickness due to uplift load as stress limit
= 0.1361 cm
= 0.0746 cm
Lifting Lug Overlay thickness used = 0.1 cm = 1.5 cm (used)
IV.2. Summary of Lifting Lug
LIFTTING LUG Decided Unit

Quantity of Lifting Lug 4 pcs
Lifting Lug Witdh 15 cm
Lifting Lug Height 20 cm
Lifting Thickness 1.2 cm
Lifting Lug pad Witdh 20 cm
Lifting Lug pad length 17.5 cm
Lifting Lug Pad Thickness 0.6 cm
Lifting Lug Overlay Thickness 1.5 cm

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C218-SM-ME007-CA-00001, Rev.

A, Implement comments and resubmit, 05-Jan-2024

EMPIRE WIND 1 OFFSHORE SUBSTATION

Project name Empire Wind 1 Offshore Substation

Rev Date Prepared Checked Approved Approved Reason for Issue

A 2023-12-27 Arina Roslinah Issued for IDC

EW1 - Structual Calculation

Figure 1-1: EW1 characteristics

1.1 Document scope

STRENGTH CALCULATION SHEET FOR

DEMIN WATER FRP TANK

A 21-Nov-23 Issued For Review ITA IFF YAN

STRENGTH CALCULATION SHEET

Tanks sketch drawing :

II.2. Summary Laminate Properties

Unit Shell Bottom Top

Hoop Tensile Modulus kg/cm2 152986.29 143880.90 152986.29

Axial Poisson's Ratio - 0.297 0.305 0.297

II.3. Wall 1 thickness (flat with fixed joint at each side)

3.2 Calculation wall 1 design using rib for stiffener

α1p b4 α2W1 b2 0.25

tmin = 5.1 mm < 10 mm OK, thickness is satisfactory

3.3 Rib Stiffener wall 1 design;

Assume stiffener size: b = 6 mm

Stiffener quantity, N = 3 nos

3 x 6 x 50 x ( 0.5 x 50 + 6 )+ 468 x 6 x ( 0.5 x 6 )

= 0.0008112 mm < 2.34 mm OK

0.125 x 0.97 x 468 x 9.7961 0.25 x 0.00 x 468 x 9.7961

II.4. Roof thickness (flat with fixed joint at each side)

a = panel dimension for length = 468 mm

tmin = 6.4 mm < 10 mm OK, thickness is satisfactory

II.5. Bottom Flat (Fully Supported)

II. 6. Decided Lamination Thickness

STRENGTH CALCULATION SHEET Date : November 21, 2023

III. LOADING DATA

Width of tank, W = 200 cm

Thickness of FRP wall-1, t1 = 1.0 cm

III.2. FRP weight ;

FRP wall-2 weight, w2 = (L.H.t2.r3) x 2

Total shell weight = 124.13 kg

FRP top flat weight, w3 = (L.W.t3.r3)

FRP bottom flat weight, w4 = (L.W.t4.r3)

FRP bottom slope weight, w5 = (L.W.t5.r3)

Total FRP shell, roof, bottom weight = 246.39 kg

III.3. Steel Accesoriess weight

STRENGTH CALCULATION SHEET Date : November 21, 2023

Steel lifting lug weight on shell = 17.9 kg

Grand total steel Lifting weight, W 6 = 17.88 kg

3.2. Reinforce Rib:

III.4. Full liquid weight

Grand total full liquid weight, w 7 = 4500 kg

III.5. Full water weight (at hydrotest condition)

Grand total full water weight, w 8 = 4500 kg

III.6. Summary loading data

Operation Weight Condition, Wo = w9 + w7

Hydrotest Weight Condition, Wh = w9 + w8

STRENGTH CALCULATION SHEET Date : November 21, 2023

IV.1 Design Lifting Lugs for lift of Tank