GMK II

EKS Systems
 F1

F2

F3

-X1
3.15A MT

1.25A MT

1.25A MT
BUS A

BUS B

-X11
-X4
Rear Face
EKS3 Front/Rear Panel

-X3

-X5
-X2

-X10

Herstellerkennzeichen Herstelldatum
UE 0696
Typenbezeichung Lfd. - Nummer
Zentraleinheit
EKS3 251
Teile-Nummer/Anderungsindex Prufstempel
H4

/-Datum
2314829 03.05.96
UM
k lbs
max
EKS 3

n
Front Face

ft
o

ft
%
o

I
n

II
o

o
n

n
ft

ft

n=
t
ft
 EKS3 Front Panel Display
• Telescope Extend % EKS 3

• Information Display
• Outrigger Configuration
n
o

ft n n
o

• Counterweight, Reeving ft ft n
o

%
ft

and Configuration Code k lbs

max

• SLI Shutdown and Warning

Indicators II I

n
o

• Extension/Jib Indicators n=

• Load Status ft
 EKS3 Front Panel Display
• Error Warning Selector EKS 3

• Tip Height Limit Preset

(under development not in use) ft n
o

n
o
n
o

• Slewing Angle & Warning ft

n
o

ft ft %

(Also known as Swing Angle)

k lbs

• Boom Angle Preset max

• Active Hoist
II I
• Boom Angle Display t n
o

• Load Radius Display n=

ft
 EKS3 Front Panel Display
• Boom Length Display EKS 3

• Tip Height Display

• Lattice Angle Input
n
o

ft n n
o

• Percent Utilization ft ft n
o

%
ft

• Information (not active) k lbs

max

• #1 Piston Side Pressure

II I
• #2 Rod Side Pressure t n
o

• #3 Future Function n=

ft
 EKS3 Front Panel Display
• EKS Override Lockout Key EKS 3

• F1 Function (not active)

• F2 Function (not active)
n
o

ft n n
o

• Numerical Input Pad 0-9 ft ft n

o

%
ft

• Confirm Entry KeySelect k lbs

max

Function Key
II I
• Panel Dimmer Sensor t n
o

n=

ft
 EKS3 Rear Panel Connections
Rear Face
• -X2 24 Volt Digital inputs -X2
-X4

• -X4 System Supply & Grd

Teile-Nummer/Anderungsindex

Typenbezeichung

Herstellerkennzeichen
-X3 3.15A MT F1

EKS3
Zentraleinheit

UE
• -X3 24 Volt outputs to S/S

2314829
1.25A MT F2
BUS A

• -F1 3.15A EKS System

1.25A MT F3
BUS B

Prufstempel

Lfd. - Nummer

Herstelldatum
/-Datum

0696
251
03.05.96
UM
-X5

• -F2 1.25A Data Bus "A" -X1

H4

• -F3 1.25A Data Bus "B" -X10

-X11
 EKS3 Rear Panel Connections
Rear Face
• -X1 Data Bus Connector -X2
-X4

• -X5 Outputs From EKS

Teile-Nummer/Anderungsindex

Typenbezeichung

Herstellerkennzeichen
-X3 3.15A MT F1

EKS3
Zentraleinheit

UE
• -X10 Inputs & Outputs

2314829
1.25A MT F2
BUS A

• - X11 Connector
1.25A MT F3
BUS B

Prufstempel

Lfd. - Nummer

Herstelldatum
/-Datum

0696
251
03.05.96
UM
-X5

• -H4 Warning Horn -X1

H4

• Unit Placard -X10

-X11
 -X1
EKS3 Panel
Connector -X1
• Pin #1 Transmitter Board Terminal #1
• Pin #2 Transmitter Board Terminal #2
• Pin #3 Not Used
• Pin #4 Not Used
 -X2

EKS3 Panel
Connector -X2

• Pin #3 Load Limits 24VDC to Switch

• Pin #1 TeleLocked 24VDC to Switch
• Pin #5 Slewing Angle 24VDC to Switch
• Pin #23 Tele Top 24VDC to Switch
• Pin #2 Not Used
 -X3

EKS3 Panel
Connector -X3
• Pin #9 Not Used, No Wire
• Pin #14 Warning, 24VDC to Switch
• Pin #15 Warning, 24VDC to NC Relay to Yellow
• Pin #3 SLI Shutdown 24VDC to Switch
• Pin #4 SLI Shutdown, 24VDC to NC Relay to Red
• Pin #8 Not Used, No Wire
 -X3

EKS3 Panel
Connector -X3

• Pin #36 Slewing Angle, Not Used, No Wire

• Pin #37 Slewing Angle, Not Used, No Wire
• Pin #33 Not Used, No Wire
• Pin #28 Tele Lock In, 24VDC to Switch
• Pin #21 Tele Lock In, 24VDC to Blue Lamp
• Pin #22 Not Used, No Wire
 -X4

EKS3 Panel
Connector -X4

• Pin #1 Main Power + from 24VDC Source,

Main Power Switch
• Pin #2 Main Power - from 24VDC Source
 -X10

EKS3 Panel
Connector -X10
• Pin #1 Lamp Test/Dimmer to MOM. Switch
• Pin #2 Lamp Test/Dimmer Ground
• Pin #3 Lamp Test/Dimmer to MOM. Switch
• Pin #5 Override Power
• Pin #6 Override Signal Line
• Pin #9 Not Used, Redundant to Pin #5
• Pin #10 Not Used, Redundant to Pin #6
 EKS
Transmitter Boards
EKS Components
 EKS Transmitter Board

Kennung
X=Bruke eingebaut
Nr. W1 W2 W3
P1 10V 1 - - -
10,00v 2 X - -
KL 10V/20mV S1 S2 S3 S4 3 - X -
>350R 4 X - -
6-8 Schirm = _ 5 - - X
18-30V 2,0V
6 X - X
100mA 1-10K
+ _ 7 - X X
8 X X X
BUS
+ _ + + + + W1 W2 W3
+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

- 5v Supply
CPU Data External Jumpers
Analog Input
Bus Lines Identify
Signal
Different Boards
+ 5v Supply (consult chart)
Ground for
Measurements
+2v Supply
 EKS Transmitter Board #2
Check
Check Main
Main Boom
Boom Angle
Angle Kennung

P1
10,00v
Potentiometer
Potentiometer 10V
X=Bruke eingebaut
Nr. W1 W2 W3
1
2
-
X
-
-
-
-
KL 10V/20mV S1 S2 S3 S4
Install Voltmeter:
3 - X -
>350R
6-8
18-30V
Schirm
2,0V
1-10K
= _

_
Install Voltmeter: 4
5
6
X
-
X
-
-
-
-
X
X

“-”
“-”on
onpinpin+#4
#4and
and+“+” “+”+on onpin
pin#7
100mA 7 - X X
+
BUS
+ _ +
#7 W1
8 X

W2
X X

W3
Measure o
Measure 00oat at00volts
+
volts
5 6 7 Max
1 2 3 4
MaxAngle
8 9 10 11 12 at
Angle at+2
13 14
+215 volts
16 17
volts 18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

CPU Data Jumper 18 -19

Bus Lines Identify
Main Boom Main Boom
Angle (W1 only)
Potentiometer
 Main Boom Angle Input Voltage
0 degrees .076 VDC
5 degrees .191 VDC
10 degrees .302 VDC
15 degrees .415 VDC
20 degrees .527 VDC
25 degrees .638 VDC
30 degrees .748 VDC

Reference Boom Angle Voltages 35 degrees .861 VDC

Input to Transmitter board 40 degrees .973 VDC

45 degrees 1.085 VDC
50 degrees 1.197 VDC
55 degrees 1.310 VDC
60 degrees 1.421 VDC

65 degrees 1.531 VDC

70 degrees 1.645 VDC
75 degrees 1.755 VDC
80 degrees 1.868 VDC
82 degrees 1.916 VDC
 EKS Transmitter Board #6

P1
Check T1 & T2 Potentiometer
10V
Kennung
X=Bruke eingebaut
Nr. W1 W2 W3
1 - - -
10,00v
KL 10V/20mV
>350R
Install
S1 Voltmeter:
S2 S3 S4
2
3
4
X
-
X
-
X
-
-
-
-
6-8 Schirm = _
18-30V
100mA
2,0V
1-10K “-”_ on pin #4 and “+” on pin #7 5
6
7
-
X
-
-
-
X
X
X
X
+ 8 X X X
BUS
+ _ T1 & T2 +Retracted
+ +
at +0 volts W1 W2 W3
+
T1 & T2 Fully Extended at +2 volts
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

CPU Data Jumper 18 -19 & 22 -23

Bus Lines Identify
Telescope Tele 1 & Tele 2
1 &2 (W1 and W3)
Potentiometer
Fixed Boom length Reference voltages length POT 1 &2

T 1 & 2 Length Pot T 3 & 4 Length Pot

Boom Configuration Overall Length Reference Voltage Reference Voltage

T 1,2,3,4 at full retracted length 42.7 ft. 0 VDC 0 VDC

T1-0 % T2 -50% T3 & 4 -0% 57.4 ft .197 VDC .207 VDC

T1 - 100% T2,3,4 - 0% 72.2 ft .416 VDC .426 VDC

T1- 0% T2- 100% T3,4 - 0% 72.2 ft .416 VDC .426 VDC

T1 &2 0% T3 & 4 - 50% 72.2 ft 0 VDC .426 VDC

T1 - 100% T2 - 50% T3&4 - 0% 86.9 ft .626 VDC .623 VDC

T1 - 100% T2 - 100% T3&4 - 0% 101.7 ft .851 VDC .825 VDC

T1&2 - 0% T3&4 -100% 101.7 ft 0 VDC .838 VDC

T1 - 100% T2 -100% T3&4 - 50% 131.2 ft .841 VDC 1.234 VDC

T1 - 0% T2,3,4 -100% 131.2 ft .405 VDC 1.234 VDC

T1&2 - 100% T3&4 - 75% 146.0 ft .843 VDC 1.469 VDC

T1,2,3,4 - 100% Boom fully extended 160.8 ft .843 VDC 1.692 VDC
 EKS Transmitter Board #3

P1
Check T3 & T4 Potentiometer
10V
Kennung
X=Bruke eingebaut
Nr. W1 W2 W3
1 - - -
10,00v
KL 10V/20mV
>350R
Install
S1 Voltmeter:
S2 S3 S4
2
3
4
X
-
X
-
X
-
-
-
-
6-8 Schirm = _
18-30V
100mA
2,0V
1-10K “-”_ on pin #4 and “+” on pin #7 5
6
7
-
X
-
-
-
X
X
X
X
+ 8 X X X
BUS
+ _ T3 & T4 +Retracted
+ +
at +0 volts W1 W2 W3
+
T3 & T4 Fully Extended at +2 volts
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

CPU Data Jumper 20-21

Bus Lines Identify
Telescope Tele 3 & Tele 4
3 &4 (W2 only)
Potentiometer
 Check
EKS Pressure Transducer
Transmitter Board #5
(Piston Side)
Install Voltmeter:
“-” on pin #4 and “+” on pin #6 for +5v Kennung
X=Bruke eingebaut
Nr. W1 W2 W3
P1 10V
10,00v
KL
“-”10V/20mV
on pin #4 and S1
“+”S2
on pin #8
S3 S4
for -5v 1
2
3
-
X
-
-
-
X
-
-
-
>350R
6-8
18-30V
Schirm
“-” on
2,0V
= _
pin #6 and “+” on pin #8 for 10v 4
5
6
X
-
X
-
-
-
-
X
X
100mA 1-10K
+ _ 7 - X X
BUS Disconnect pins 6, 7, 8 and recheck 8 X X X

+ _ + + + + W1 W2 W3
+(pins 4 & 6, 4 & 8, 6 & 8)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

+5V -5V
CPU Data Lift Cylinder Jumper 22-23
Bus Lines 4 1 3 2
Pressure Identify
Pressure Transducer
Transducer (Piston Side)
(Piston Side)
 Check
EKS Pressure Transducer
Transmitter Board #1
(Rod Side)
Install Voltmeter:
Kennung

P1
“-” on pin #4 and “+” on 10V
pin #6 for +5v X=Bruke eingebaut
Nr. W1 W2 W3
1 - - -
10,00v
KL “-”10V/20mV
on pin #4 and
>350R
S1 “+”S2 on S3
pin S4
#8 for -5v 2
3
4
X
-
X
-
X
-
-
-
-
6-8 Schirm = _
18-30V
100mA
“-” on pin
2,0V
1-10K _
#6 and “+” on pin #8 for 10v 5
6
7
-
X
-
-
-
X
X
X
X
+ 8 X X X
BUS
+ _ Disconnect pins +
6,
+
7, +8 and+
recheckW1 W2 W3
+
(pins 4 & 6, 4 & 8, 6 & 8)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

+5V -5V No Jumpers Required

CPU Data Lift Cylinder Identify
Bus Lines 4 1 3 2 Pressure Transducer
Pressure (Rod Side)
Transducer
(Rod Side)
 Transmitter
Board
Kennung
X=Bruke eingebaut
Nr. W1 W2 W3
P1 10V 1 - - -
10,00v 2 X - -
KL 10V/20mV S1 S2 S3 S4 3 - X -
>350R 4 X - -
6-8 Schirm = _ 5 - - X
2,0V

Voltage Tests
18-30V 6 X - X
100mA 1-10K
+ _ 7 - X X
8 X X X
BUS
+ _ + + + + W1 W2 W3
+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Check between
pins 4 & 5
for +2 vdc
 Transmitter
Board Kennung
X=Bruke eingebaut
Nr. W1 W2 W3
P1 10V

Voltage Tests
1 - - -
10,00v 2 X - -
KL 10V/20mV S1 S2 S3 S4 3 - X -
>350R 4 X - -
6-8 Schirm = _ 5 - - X
18-30V 2,0V
6 X - X
100mA 1-10K
+ _ 7 - X X
8 X X X
BUS
+ _ + + + + W1 W2 W3
+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Check between
pins 4 & 6
for +5 vdc
 Transmitter
Board P1
10,00v
S1 S2
10V
S3 S4
Kennung
X=Bruke eingebaut
Nr. W1 W2 W3
1
2
-
X
-
-
-
-
KL 10V/20mV 3 - X -

Voltage Tests
>350R 4 X - -
6-8 Schirm = _ 5 - - X
18-30V 2,0V
6 X - X
100mA 1-10K
+ _ 7 - X X
8 X X X
BUS
+ _ + + + + W1 W2 W3
+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Check between
pins 4 & 8
for -5 vdc
 GMK II
EKS Wiring
Diagrams
TRAINING INSTITUTE
 GMK 5160 EKS 3 -A100
+BE 630
Central Unit
Schem. 3008088 Pg. 5 EKS 3
-X31
+BE 700
-A104
+BE 700
-X100

Measuring Value
-A111 -A113 Transmitter
+BE 700 +BE 700

-A102 -A103
-X30 +BE 600 R +BE 600 P
+BE 700
Transducers
G

5Y11, 5Y12 S1 S11

-X30 5Y13 S2 S21 -A113 -A111 -A104 +BE 700

-X33 (-X35)
-X31 -X32 -X100
 -A100
DATA BUS +BE 630
Central Unit
EKS 3

-A104 LINES -X31

+BE 700
+BE 700
-X100

Measuring Value
-A111 -A113 Transmitter
+BE 700 +BE 700

-A102 -A103
-X30 +BE 600 R +BE 600 P
+BE 700
DESC. OF Transducers
LOCATION G

5Y11, 5Y12 S1 S11

-X30 5Y13 S2 S21 -A113 -A111 -A104 +BE 700

-X33 (-X35)
-X31 -X32 -X100
 Angle Pot.
Kennung
X=Bruke eingebaut
P1 Nr. W1 W2 W3
10V 1 - - -
10,00v Kennung 2 X - -
KL 10V/20mV S1 S2 S3 S4 3 -
X=Bruke eingebautX -
> -

T1
P1 6-8 Schirm =350R Nr. W1 W24 W3X -
2,0V _ 10V 1 - -5 - - - X
10,00v 18-30V 2 X -6 - X - X
KL 100mA 1-10K
10V/20mV _ S1 S2 S3 S4 3 - X7 - - X X
6-8 BUS
Schirm
> + 4 X -8 - X X X
_2,0V =350R _ 5 - - X
18-30V + + + + + 6 X
W1 - X W2 W3
100mA 1-10K _ 7 - X X
+ + 8 X X X
BUS
_
+ + + + + W1 W2 W3
1 2 3 4 5 +6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
UE

-A 104
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

+BE 700.G
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Angle
Kennung
X=Bruke eingebaut
P1 Nr. W1 W2 W3
10V 1 - - -
10,00v 2 X - -
KL 10V/20mV S1 S2 S3 S4 3 - X -
6-8 Schirm
>
=350R 4 X - -
2,0V _ 5 - - X
18-30V 6 X - X
100mA 1-10K _ 7 - X X
+ 8 X X X
BUS
_
+ + + + + W1 W2 W3

T2 &3
+

Junction Box
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Angle and Boom

GMK 5160 EKS
System Components

-A 100
+BE 630
ft

ft

n=
ft
ft

n=
ft
ft

n
n

o
o

II
n
n

o
o

II
n
o

I
%
n

I
o

%
ft
n
o

ft
n
o

ft
n
o

ft
n
o
EKS 3

k lbs
max
EKS 3

k lbs
max

-A 101
+BE 600.R
P1
P1

KL
KL

6-8
6-8

10,00v
10,00v

+
+

BUS
BUS

_
_

18-30V
18-30V

100mA
100mA

Schirm
Schirm

2,0V
2,0V

1-10K
1-10K

+
+

= _
= _

>350R
>350R

+
+

10V/20mV
10V/20mV

_
_

1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

+
+
Rod Side

S1
S1

+
+

S2
S2

Piston Side

+
+

10V
10V

S3
S3

+
+

S4
S4

10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17
EKS3

W1
W1

8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1

-
-
-
-
-
-
-
-

X
X
X
X
X
X
X
X

Kennung
Kennung

-
-
-
-

-
-
-
-
-
-

W2
W2

X
X
X
X

-
-
-
-
-
-
-
-

X X
X
X
X
X X
X
X
X

Nr. W1 W2 W3
Nr. W1 W2 W3

X=Bruke e ingeb aut

X=Bruke e ingeb aut

W3
W3

18 19 20 21 22 23
18 19 20 21 22 23

18 19 20 21 22 23UE
18 19 20 21 22 23UE
Central Unit

Junction Box
Right Side T/T
 EKS 3
EKS 3
Junction Box -A 100 X4 - 24vdc & Ground
+BE 630 n
o
o

Right Side T/T

ft n
o

o
n
ft n n
o

ft

ft
ft

ft
n
o

n
o
%

%
ft

ft
X2 - 24v Inputs
k lbs
max

X3 - 24v Out. & Inputs

k lbs
max

Rod Side Ke nnung

X=Bruk e eingebaut
P1 Nr. W1 W2 W3
10V 1 - - -
10,00v 2 X - -
KL 10V/20mV S1 S2 S3 S4 3 - X -
> 350R 4 X - -
6-8 S chirm = _ 5 - - X
18-30V 2,0V 6 X - X
100mA 1-10K
+ _ 7 - X X

II I
8 X X X
BUS_
+ + + + + W1 W2 W3
+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23UE
II I

X10 - 24v Additional

n
o

n
o

t
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
n=

n=

Input & Outputs

ft

ft

Piston Side Ke nnung

X=Bruk e eingebaut
P1 Nr. W1 W2 W3
10V 1 - - -
10,00v 2 X - -
KL 10V/20mV S1 S2 S3 S4 3 - X -
> 350R 4 X - -
6-8 S chirm = _ 5 - - X
18-30V 2,0V 6 X - X
100mA 1-10K
+ _ 7
8
-
X
X
X X
X
BUS_
+ + + + + W1 W2 W3
+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
X1 Data
Bus Line
-A 101
+BE 600.R
-A 104 Angle Pot.
+BE 700.G

18 19 20 21 22 23U E

18 19 20 21 22 23U E
18 19 20 21 22 23

18 19 20 21 22 23
W3

W3
X=Bruke eingebaut

X=Bruke eingebaut
18 19 20 21 22 23U E
Nr. W1 W2 W3

Nr. W1 W2 W3
X -8 - X X X

X X X
X
X
X X

X
X
X X
-
-
X -
-

-
-
X -
-
18 19 20 21 22 23
T1 T2 &3

W3
X -

Nr. W1 W24 W3X -

X -6 - X -

X -

X -

X -
W1- X W2

W2
-

-
X=Bruke eingebaut
Kenn ung

Kenn ung
-

-5 - -

X7 - -

-
X X X
X

X X
1
Kenn ung 2
3

1
2
3
4
5
6
7
8
W2
-

W1
X
-

-
1
2
3
4
5
6
7
8

W1
10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17
S4

S4
+

+
10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17
S4
S3

S3
+
10V

10V
+

+
S3
S2

S2
10V

+
+

+
S2
S1

S1
+
+

+
S1

+
1 2 3 4 5 +6 7 8 9

1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9
_

_
10V/20mV

10V/20mV
+

+
=350R

=350R
1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9
_

_
_
10V/20mV
>

>
+

+
_2,0V =350R _
1-10K

1-10K
2,0V

2,0V
>

+
Schirm

Schirm
1-10K
100mA

100mA
18-30V

18-30V

+ _
BUS

BUS
Schirm
18-30V +
10,00v

10,00v
100mA

+ _
BUS
6-8

6-8
KL

KL
P1

P1
10,00v

6-8
KL
P1
Angle

GMK 5160 EKS System Components

 Angle Pot.
Kennung
X=Bruke eingebaut
P1 Nr. W1 W2 W3
10V 1 - - -
10,00v Kennung 2 X - -
KL 10V/20mV S1 S2 S3 S4 3 -
X=Bruke eingebautX -

T1
6-8 Schirm
>
=350R Nr. W1 W24 W3X - -
P1 _ 10V 1 - -5 - - - X
18-30V 2,0V
10,00v 2 X -6 - X - X
KL 100mA 1-10K
10V/20mV _ S1 S2 S3 S4 3 - X7 - - X X
6-8 BUS
Schirm
> + 4 X -8 - X X X
_2,0V =350R _ 5 - - X
18-30V + + + + + 6 X
W1 - X W2 W3
100mA 1-10K _ 7 - X X
+ + 8 X X X
BUS
_
+ + + + + W1 W2 W3
1 2 3 4 5 +6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
UE

-A 104
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

+BE 700.G
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Angle
Kennung
X=Bruke eingebaut
P1 Nr. W1 W2 W3
10V 1 - - -
10,00v 2 X - -
KL 10V/20mV S1 S2 S3 S4 3 - X -
6-8 Schirm
>
=350R 4 X - -
2,0V _ 5 - - X
18-30V 6 X - X
100mA 1-10K _ 7 - X X
+ 8 X X X
BUS
_

T2 &3
+ + + + + W1 W2 W3
+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Signal Inputs to

+BE 630
Transmitter Boards

-A 100
ft

ft

n=
ft
ft

n=
ft
ft

n
n

o
o

II
n
n

o
o

II
n
o

I
%
n

I
o

%
ft
n
o

ft
n
o

ft
n
o

ft
n
o
EKS 3

k lbs
max
EKS 3

k lbs
max

-A 101
+BE 600.R
P1
P1

KL
KL

6-8
6-8

10,00v
10,00v

+
+

BUS
BUS

_
_

18-30V
18-30V

100mA
100mA

S chirm
S chirm

2,0V
2,0V

1-10K
1-10K

+
+

= _
= _

> 350R
> 350R

+
+

10V/20mV
10V/20mV

_
_

1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
Rod Side

+
+

S1
S1

Piston Side

+
+

S2
S2

+
+

10V
10V

S3
S3

+
+

S4
S4

10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17

W1
W1

8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1

-
-
-
-
-
-
-
-

X
X
X
X
X
X
X
X

Ke nnung
Ke nnung

-
-
-
-

-
-
-
-
-
-

W2
W2

X
X
X
X

-
-
-
-
-
-
-
-

X X
X
X
X
X X
X
X
X

Nr. W1 W2 W3
Nr. W1 W2 W3

X=Bruk e eingebaut
X=Bruk e eingebaut

W3
W3

18 19 20 21 22 23
18 19 20 21 22 23

18 19 20 21 22 23UE
18 19 20 21 22 23UE
 Angle Pot.
Kennung
X=Bruke eingebaut
P1 Nr. W1 W2 W3
10V 1 - - -
10,00v Kennung 2 X - -
KL 10V/20mV S1 S2 S3 S4 3 -
X=Bruke eingebautX -
> -

T1
P1 6-8 Schirm =350R Nr. W1 W24 W3X -
2,0V _ 10V 1 - -5 - - - X
10,00v 18-30V 2 X -6 - X - X
KL 100mA 1-10K
10V/20mV _ S1 S2 S3 S4 3 - X7 - - X X
6-8 BUS
Schirm
> + 4 X -8 - X X X
_2,0V =350R _ 5 - - X
18-30V + + + + + 6 X
W1 - X W2 W3
100mA 1-10K _ 7 - X X
+ + 8 X X X
BUS
_
+ + + + + W1 W2 W3
1 2 3 4 5 +6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
UE

-A 104
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

+BE 700.G
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Angle
Kennung
X=Bruke eingebaut
P1 Nr. W1 W2 W3
10V 1 - - -
10,00v 2 X - -
KL 10V/20mV S1 S2 S3 S4 3 - X -
6-8 Schirm
>
=350R 4 X - -
2,0V _ 5 - - X
18-30V 6 X - X
100mA 1-10K _ 7 - X X
+ 8 X X X
BUS
_
+ + + + + W1 W2 W3

T2 &3
+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Outputs to
Signal Bus Lines
-A 100
+BE 630
ft

ft

n=
ft
ft

n=
ft
ft

n
n

o
o

II
n
n

o
o

X1 Data
II
n
o

I
%

Bus Line
n

I
o

%
ft
n
o

ft
n
o

ft
n
o

ft
n
o
EKS 3

k lbs
max
EKS 3

k lbs
max

-A 101
+BE 600.R
P1
P1

KL
KL

6-8
6-8

10,00v
10,00v

+
+

BUS
BUS

_
_

18-30V
18-30V

100mA
100mA

S chirm
S chirm

2,0V
2,0V

1-10K
1-10K

+
+

= _
= _

> 350R
> 350R

+
+

10V/20mV
10V/20mV

_
_

1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

+
+
Rod Side

S1
S1

+
+

S2
S2

Piston Side

+
+

10V
10V

S3
S3

+
+

S4
S4

10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17

W1
W1

8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1

-
-
-
-
-
-
-
-

X
X
X
X
X
X
X
X

Ke nnung
Ke nnung

-
-
-
-

-
-
-
-
-
-

W2
W2

X
X
X
X

-
-
-
-
-
-
-
-

X X
X
X
X
X X
X
X
X

Nr. W1 W2 W3
Nr. W1 W2 W3

X=Bruk e eingebaut
X=Bruk e eingebaut

W3
W3

18 19 20 21 22 23
18 19 20 21 22 23

18 19 20 21 22 23UE
18 19 20 21 22 23UE
 TRAINING INSTITUTE

Base Transmitter Junction Box

 TRAINING INSTITUTE

EKS Length & A2B Reel

 EKS Transmitter Boards
Signal Multiplexing

Pulse Time
Current

Board
Pulses

Time
Pulse Frequency
 Board #1

Board #4

Board #2

Board #5
Signal Multiplexing
EKS Transmitter Boards

Board #3

Board #6
Board #7
Board #8
 EKS Transmitter Boards
Signal Multiplexing
Modulation
Width
Board #1

Board #1
Current

Board #1; Rod Side Lift Cylinder

 EKS Transmitter Boards
Signal Multiplexing
Modulation
Width

Board #2
Current

Board #2

Board #2; Boom Angle Indicator

 EKS Transmitter Boards
Signal Multiplexing
Modulation
Width

Board #3
Current

Board #3

Board #3; Tele 3 & 4 Length Reel

 EKS Transmitter Boards
Signal Multiplexing
Modulation
Width

Board #4

Board #4; Not Used on GMK5160

 EKS Transmitter Boards
Signal Multiplexing
Modulation
Width

Board #5

Board #5
Current

Board #5; Piston Side Lift Cylinder

 EKS Transmitter Boards
Signal Multiplexing
Modulation
Width

Board #6
Current

Board #6

Board #6; Tele 1 & 2 Length Reel

 EKS Transmitter Boards
Signal Multiplexing

Board #8
Board #7

Board #7 & #8; Not Used on GMK5160

 TRAINING INSTITUTE

EKS Tranducer Transmitters

 Transmitter Board Transmitter Board
-5 v -5 v
+5 v
Piston Side +5 v
Rod Side

Board #5 Board #1
W1 W2 W3 W1 W2 W3

1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 18 19 20 21 22 23

H B C A D E A B C D E A B C D H B C A D

4 1 3 2
DATA BUS LINE
4 1 3 2
Data Bus Line EKS Pressure
Continues onto CENTRAL Transducer
Pressure Rod
Length & Angle UNIT
Transducer
Transmitter
Piston
Junction Box
 Transmitter Board Transmitter Board
-5 v -5 v
+5 v
Piston Side +5 v
Rod Side

Board #5 Board #1
W1 W2 W3 W1 W2 W3

1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 18 19 20 21 22 23

H B C A D E A B C D E A B C D H B C A D

4 1 3 2
DATA BUS LINE
4 1 3 2
Data Bus Line EKS Pressure
Continues onto CENTRAL Transducer
Pressure Rod
Length & Angle UNIT
Transducer
Transmitter
Piston
Junction Box +5 vdc
-5 vdc
Signal
 TRAINING INSTITUTE

Base Transmitter Junction Box

 EKS 3 Length & Angle Trans. Wiring
Transmitter Board Transmitter Board Transmitter Board
-5 v -5 v -5 v
+2 v Boom Angle +2 v Tele Sect. 1 &2 +2 v Tele Sect. 3 &4

Board #2 Board #6 Board #3

W1 W2 W3 W1 W2 W3 W1 W2 W3

1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 18 19 20 21 22 23

13
12

11

X1 1 2 3 4 5 X2 1 2 3 4 5 6 7 X3 1 2 3 4 5 6 7 8 9 X4 1 2 3 4 5 6 7 8 9 0

1 2 3 1 2 3
Data Bus
Line -A104
+BE 700 G.
Tele Section Tele Section
1 & 2 Length Pot. 3 & 4 Length Pot.
 EKS 3 Length & Angle Trans. Wiring
Transmitter Board Transmitter Board Transmitter Board
-5 v -5 v -5 v
+2 v Boom Angle +2 v Tele Sect. 1 &2 +2 v Tele Sect. 3 &4

Board #2 Board #6 Board #3

W1 W2 W3 W1 W2 W3 W1 W2 W3

1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 18 19 20 21 22 23

13
12
Boom
11 Angle

X1 1 2 3 4 5 X2 1 2 3 4 5 6 7 X3 1 2 3 4 5 6 7 8 9 X4 1 2 3 4 5 6 7 8 9 0

1 2 3 1 2 3
-A104
Data Bus +BE 700 G.
Line +2 vdc Supply
Analog Signal
Tele Section Tele Section Pot. Ground
1 & 2 Length Pot. 3 & 4 Length Pot.
 EKS 3 Length & Angle Trans. Wiring
Transmitter Board Transmitter Board Transmitter Board
-5 v -5 v -5 v
+2 v Boom Angle +2 v Tele Sect. 1 &2 +2 v Tele Sect. 3 &4

Board #2 Board #6 Board #3

W1 W2 W3 W1 W2 W3 W1 W2 W3

1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 18 19 20 21 22 23

13
12
Tele. Sect
11 1&2
X4 1 2 3 4 5 6 7 8 9 0
X1 1 2 3 4 5 X2 1 2 3 4 5 6 7 X3 1 2 3 4 5 6 7 8 9

1 2 3 1 2 3
-A104
Data Bus +BE 700 G.
Line +2 vdc Supply
Analog Signal
Tele Section Tele Section Pot. Ground
1 & 2 Length Pot. 3 & 4 Length Pot.
 EKS 3 Length & Angle Trans. Wiring
Transmitter Board Transmitter Board Transmitter Board
-5 v -5 v -5 v
+2 v Boom Angle +2 v Tele Sect. 1 &2 +2 v Tele Sect. 3 &4

Board #2 Board #6 Board #3

W1 W2 W3 W1 W2 W3 W1 W2 W3

1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 18 19 20 21 22 23

13
12
Tele. Sect
11 3&4
X4 1 2 3 4 5 6 7 8 9 0
X1 1 2 3 4 5 X2 1 2 3 4 5 6 7 X3 1 2 3 4 5 6 7 8 9

1 2 3 1 2 3
-A104
Data Bus +BE 700 G.
Line +2 vdc Supply
Analog Signal
Tele Section Tele Section Pot. Ground
1 & 2 Length Pot. 3 & 4 Length Pot.
 -X2
Cwt. Locked Input

3 1
Tele #1 Locked Input
Swing Angle Limit Input
T1 Position Input

5 23 2
Aux Hoist On Input
-X4

24 vdc Supply Power 1

2
EKS S/S Ground
-X3

EKS Prewarning
9 14 15

EKS Shutdown

Swing Angle
Limit
-X1
1

Tele In
3 4 8 36 37 33 28 21 22

Lockout
2
EKS 3

3
-X10

-A100 +BE630
Central Unit
4
Dimmer
Lamptest/
1 2 3 5 6 9 10

Override
SLI/ EKS
 -X2
Cwt. Locked Input 3 1
Tele #1 Locked Input
Swing Angle Limit Input
T1 Position Input
5 23 2

Aux Hoist On Input

-X4
1

24 vdc Supply Power

2

EKS S/S Ground

-X3

EKS Prewarning
9 14 15

EKS Shutdown

Swing Angle
X1 Data
Bus Line Limit
-X1
1

Tele In
9 4 8 36 37 33 28 21 22

Lockout
2
-X10

3
EKS 3

-A100 +BE630

4
Central Unit
Dimmer
Lamptest/
1 2 3 5 6 9 10

Override
SLI/ EKS
 Cwt. Locked Input

3 1
Tele #1 Locked Input
Swing Angle Limit Input
T1 Position Input

5 23 2
Aux Hoist On Input
2.3
-F3 6

-X4

24 vdc Supply Power 1

2
EKS S/S Ground
1.23
X2 5

EKS Prewarning
9 14 15

EKS Shutdown

Swing Angle
Limit
-X1
1

Tele In
9 4 8 36 37 33 28 21 22

Lockout
2
EKS 3

3
-A100 +BE630
Central Unit
4
X4 - Power

Dimmer
Lamptest/
1 2 3 5
Supply & Ground
6 9 10

Override
SLI/ EKS
 -X2
Cwt. Locked Input

3 1
Tele #1 Locked Input
Swing Angle Limit Input
T1 Position Input

5 23 2
Aux Hoist On Input

24 vdc Supply Power 1

2
EKS S/S Ground

EKS Prewarning
9 14 15

EKS Shutdown

Swing Angle
Limit
-X1
1

Tele In
Inputs
9 4 8 36 37 33 28 21 22

Lockout
2
EKS 3
X2 Digital

3
-A100 +BE630
Central Unit
4
Dimmer
Lamptest/
1 2 3 5 6 9 10

Override
SLI/ EKS
 Cwt. Locked Input

3 1
Tele #1 Locked Input
Sheet # 1

Sheet # 2

Swing Angle Limit Input

T1 Position Input

5 23 2
Aux Hoist On Input

24 vdc Supply Power 1

2
EKS S/S Ground
-X3

.A1 X36 7
EKS Prewarning 1.3
.A1 X36 8
9 14 15

1.1
.A1 X36 2
1.4
.A1 X36 1
EKS Shutdown 1.4

4K9 A1

4K5 71 2.3
Swing Angle
2.3
Limit
-X1 .A1 X36 5
1.5
1

Tele In .A1 X36 6

1.2
Lockout
9 4 8 36 37 33 28 21 22

2
EKS 3

3
-A100 +BE630
Central Unit
4
Dimmer
Lamptest/
1 2 3 5 6 9 10

Override
SLI/ EKS
/Outputs
X3 Inputs
 Cwt. Locked Input

3 1
Tele #1 Locked Input
Sheet # 1

Swing Angle Limit Input

T1 Position Input

5 23 2
Aux Hoist On Input

24 vdc Supply Power 1

2
EKS S/S Ground
/ Outputs
-X10 Inputs

EKS Prewarning
9 14 15

EKS Shutdown

Swing Angle
Limit
-X1
1

Tele In
9 4 8 36 37 33 28 21 22

Lockout
2
-X10

EKS 3

3
-A100 +BE630
Central Unit
4
Dimmer
Lamptest/

F3 6
1 2 3 5

2.3 .A1 X36 14

F3 6 1.6

2.3
Override
SLI/ EKS

.A1 X36 12
6 9 10

1.4
Challange:

How does the

Prewarning Light (H12)
become illuminated?
Hint:
Prewarning Light (H12)
is found
Page (blatt) #1, Grid #1
in Enclosure .A1 +BE630
Answer Path: From
Exit Prewarning Light (H12)
Page (blatt) #1, Grid #1
Go to
Page (blatt) #5, Grid #5
Enclosure -A100 +BE630
EKS Central Unit
Connector X37 pin 4
Answer Path: From
Page (blatt) #5, Grid #5
Enclosure -A100 +BE630
EKS Central Unit
Connector X37 pin 3
Go Back to
Enclosure .A1 +BE630
Connector X36 pin 7
Answer Path: From
Enclosure .A1 +BE630 Page (blatt) #1,
Grid #2
Connector X36 pin 7
Go to
Connector X31 pin 7
Fuse Panel F2 Fuse #1
.A1 Schem. 3008088 Pg. 1 -F2 1
1.12

X31 7

X36 7 X37 3
5.5
H12
X36 8 X37 4
GE 5.5

Central Unit
Schem. 3008088 Pg. 5
!
9
14

EKS Prewarning X37 3 .A1 X36 7

Relay 1.3
15

X37 4 .A1 X36 8

1.1

GMK 5160 EKS 3 Prewarning Circuit

.A1 Schem. 3008088 Pg. 1 -F2 1
1.12

X31 7

X36 7 X37 3
5.5
H12
X36 8 X37 4
GE 5.5

Central Unit Prewarning

Schem. 3008088 Pg. 5
Activated !!
9
14

EKS Prewarning X37 3 .A1 X36 7

Relay 1.3
15

X37 4 .A1 X36 8

1.1

GMK 5160 EKS 3 Prewarning Circuit

.A1
.A1Schem.
Schem.3008088
3088088Pg.
Pg 11 X31 14 -F3 3
2.18
X36 4 A2B

X36 3 X17 2
EKS Shutdown 5.10
Relay X36 2 X37 1
5.4
X36 14 X38 13
5.5
K11 X36 1 X37 2
5.4

Central Unit
Schem. 3008088 Pg. 5 X37 1 .A1 X36 2
3

1.4

X37 2 .A1 X36 1

4

EKS Shutdown 1.4

Relay
-F3 6
8

2.3

EKS X38 12 F3 6
Override 2.3
Switch X38 13 .A1 X36 14
1.6
.A1
.A1Schem.
Schem.3008088
3088088Pg.
Pg 11 X31 14 -F3 3
2.18
X36 4 A2B

X36 3 X17 2
EKS Shutdown 5.10
Relay X36 2 X37 1
5.4
X36 14 X38 13
5.5
K11 X36 1 X37 2
5.4

Central Unit
Schem. 3008088 Pg. 5 X37 1 .A1 X36 2
3

1.4

X37 2 .A1 X36 1

4

EKS Shutdown 1.4

Relay
-F3 6
8

2.3

EKS X38 12 F3 6
Override 2.3
Switch X38 13 .A1 X36 14
1.6
.A1
.A1Schem.
Schem.3008088
3088088Pg.
Pg 11 X31 14 -F3 3
2.18
X36 4 A2B

X36 3 X17 2
EKS Shutdown 5.10
Relay X36 2 X37 1
5.4
X36 14 X38 13
5.5
K11 X36 1 X37 2
5.4

Central Unit
Schem. 3008088 Pg. 5 X37 1 .A1 X36 2
3

1.4

X37 2 .A1 X36 1

4

EKS Shutdown 1.4

Relay
-F3 6
8

EKS Shutdown 2.3

EKS X38 12 F3 6
Override 2.3
Switch X38 13 .A1 X36 14
1.6
.A1
.A1Schem.
Schem.3008088
3088088Pg.
Pg 11 X31 14 -F3 3
2.18
X36 4 A2B

X36 3 X17 2
EKS Shutdown 5.10
Relay X36 2 X37 1
5.4
X36 14 X38 13
5.5
K11 X36 1 X37 2
5.4

Central Unit
Schem. 3008088 Pg. 5 X37 1 .A1 X36 2
3

1.4

X37 2 .A1 X36 1

4

EKS Shutdown 1.4

Relay
-F3 6
8

EKS Override 2.3

EKS X38 12 F3 6
Override 2.3
Switch X38 13 .A1 X36 14
1.6
To Sheet # 1
To Sheet # 4
GMK 5160
A2B Circuit
9 6 5 7 8
-A104
+BE 700.G
X3 8 9 5 4 6 7 11

8 9 5 4 6 7
-A113 Slip
+BE 700.G Rings

Dummy Plug
B A

3
1

6
2

5
1

7
X30
+BE 700 T4

Optional Boom 1S1 G

Anti-Two
Nose Lights Wind Speed
Block Switch
Generator
To Sheet # 1
To Sheet # 4

.A1 X36 4
.A1 X36 3

1.4
1.4
9 6 5 7 8
-A104
+BE 700.G
X3 8 9 5 4 6 7 11

8 9 5 4 6 7
-A113 Slip
+BE 700.G Rings

Dummy Plug
B A

3
1

6
2

5
1

7
X30
+BE 700 T4

1S1 G
GMK 5160
A2B Circuit
 EKS Transmitter Board

Kennung
X=Bruke eingebaut
Nr. W1 W2 W3
P1 10V 1 - - -
10,00v 2 X - -
KL 10V/20mV S1 S2 S3 S4 3 - X -
>350R 4 X - -
6-8 Schirm = _ 5 - - X
18-30V 2,0V
6 X - X
100mA 1-10K
+ _ 7 - X X
8 X X X
BUS
+ _ + + + + W1 W2 W3
+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

+5v Supply

CPU Data Analog -5v Supply External

Input Signal Jumpers to
Bus Lines
Identify Boards
+2v Supply
Installed Here
Ground for Measurments
 EKS 83 / 3 Data Bus Transmitter Links

Error Code Bus 1 D1 D2 D3 D4 D5 D6 D7 D8 Bus 2 Bus 2

(Transmitter No.)
(001) (002) (003) (004) (005) (006) (007) (008) G3 G6
Link Number W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3
Link Location 0 0 0 1 0 0 0 1 0 1 1 0 0 0 1 1 0 1 0 1 1 1 1 1 0 1 0 1 0 1
Pressure
Angle
Ring / See See Pressure See See See See See
Function Main
Annular Boom
below below Piston side below below below below below
Side
Models

2020, 2025, 3040,

Telescope Telescope
4055, 4070, 5090, As above As above As above
3 1
5110SB, 5130SB.

Telescope Telescope
2035, 3050 As above As above As above Angle - Jib
4 1

4080, 5110LB,
Telescope Telescope
5120LB, 5130LB As above As above As above
4 2
5140, 5160

Swingaway Swingaway
Swingaway Swingaway
Power Tele
4080 Japan Telescope Angle Power Tele Telescope
As above As above Power Tele As above "Pressure"
"Pressure"
(only) 4 Ring / Annular (Power 2
Length Piston side
side Tele)

Telescope Telescope Telescope Telescope

6160, 6200, 7250 As above As above As above Angle - Jib Load - Jib
4 4 1 4
 EKS 3 - Programming
The system will go through a brief test cycle when the ignition is turned on.
Once the self test is complete, the operator must verify the Parts of line to
be used and the proper Operating code (from Load Chart). In addition, the
Confirm Key must also be pressed.

The below steps can be completed in any order, but all three must be
preformed for the LMI to allow craning functions.

Step 1: Press the Confirm

Key 1 this should silence EKS 3
the buzzer.
Step 2: Press the Parts of
Line Key 2 for one second, 4
this will cause the decimal E ft n o o
n no
point to the right of the digit
to disappear, confirming the - - - - 5 !
correct Parts of Line.
Step 3: Press the Operating ft ft n o
% ft

3
Mode Key for one second, i 1 2 3
this will cause the decimal klbs
max

point to the right of the last

digit to disappear, confirming
the correct Operating mode
(Load Chart) code. klbs

Step 4: Verify that no Error

codes are present by pressing II I
the Error button 4 and t no

viewing the error in the infor-

mation window 5 . If there are .2. n= 2
no errors you should see dash 410.0. 00 3 ft
marks, if there is an error refer
to the appropriate Error code
F1 1 2 3 4 5 1 CE
listing.
F2 6 7 8 9 0
 EKS 3 - Changing Operating Mode
Step 1: Press and hold the Confirm/Change button 6 and then touch the
Operating mode button 3 , the operating mode number in the display window
should begin to blink. Release all buttons.

Step 2: Using the numbered key pad (0-9) begin to enter the desired operating
mode (from the appropiate Load chart). You can also scroll through all of the
Cranes Operating Modes by pressing the operating mode button 3 as it will
scroll up to the next highest operating mode.

Step 3: Once you are satisfied EKS 3

with the operating code, press
the Confirm/Change button 6
for one second to stop the
4
operating mode number from
flashing. E ft no no no

Step 4: Push the Operating - - - - 5 !

mode button 3 for one second
ft ft no % ft
to eliminate the decimal point
to the right of the last digit. i 1 2 3
klbs
max

Step 5: Touch the

Acknowledge/Clear Switch 1
to silence the buzzer.
klbs

II I
t no

.2. n=
2

410.0. 00 3 ft

F1 1 2 3 4 5 1 CE

F2 6 7 8 9 0 6
 EKS 3 - Changing Parts of Line
Step 1: Press and hold the Confirm/Change button 6 and then touch the
Parts of Line button 2 , the parts of line number in the display window
should begin to blink. Release all buttons.

Step 2: Using the numbered key pad (0-9) begin to enter the desired parts of
line (input a zero for single digit parts of line). You can also scroll through all of
the parts of line by pressing the parts of line button 2 as it will scroll up to the
next highest parts of line.

Step 3: Once you are satisfied EKS 3

with the parts of line, press
the Confirm/Change button 6
for one second to stop the
4
parts of line number from
flashing. E ft no no no

Step 4: Push the parts of line - - - - 5 !

button 2 for one second
ft ft no % ft
to eliminate the decimal point
to the right of the last digit. i 1 2 3
klbs
max

Step 5: Touch the

Acknowledge/Clear Switch 1
to silence the buzzer.
klbs

II I
t no

.2. n=
2

410.0. 00 3 ft

F1 1 2 3 4 5 1 CE

F2 6 7 8 9 0 6
 EKS 3 - Error Codes
1 . 138
Error Group
Single Errors

Group Single
Error (Countermeasure)
of Errors Errors
1. 1 Incorrect configuration (check EKS code and rigging mode)
2 Incorrect reeving mode (verify proper parts of line)
3 New code or reeving mode selected (delete decimal point
at code or reeving mode status display)
8 Incorrect EKS code selected (verify correct EKS code)
2. var. Various-Notify Grove Cust. Support
3. var. Various-Notify Grove Cust. Support
4. 1 Transmitter Board - Rod side pressure 1)
2 Transmitter Board - Main Boom Angle 1)
3 Transmitter Board - Tele sect. II - IV 1)
5 Transmitter Board - Piston side pressure 1)
6 Transmitter Board - Tele sect. I 1)
7 Transmitter Board - Angle of Telescopic swing-away,
lattice extension 1)
5. 1 Incorrect Telescope status (check EKS code and reeving)
2 Radius to large (raise main boom)
6. 1 Incorrect Main Boom Angle (raise main boom)
2 Incorrect Lattice extension angle (raise or lower lattice ext.)
3 Telescoping retraction locked (maintain tele. order or boom
angle)
7. var. Various (check and if necessary replace SLI F3 fuse)
8. 1 Data Transmitter; see error groups 4 and 7 (check SLI code
and configuration, otherwise notify Grove Cust. Support)
2 Boom System (check SLI code and configuration, otherwise
notify Grove Cust. Support)
9. var. Various-Notify Grove Cust. Support
C. var. Ambient temperture of EKS is too high or too low. Heat the
operators cab or ventilate until error disappears.
E. var. Various-Notify Grove Cust. Support
1) Errors in error group 4 may be caused by a defect in the data transmitter board or a blown fuse.
Grove Training Institute GMK Service II

EKS 3
Design & Function

EKS 3
Grove Training Institute GMK Service II

EKS 83
Design & Function

EKS 83