GMK 7450 ECOS Error Codes - RC

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ECOS
System Description
GMK 7450
Error Codes
Valid as of ECOS Version 1.00.00
Thomas Heidrich, Matthias Macht, Michael Gerdes
TK4, 17.07.2002
Contents
1 GENERAL DESCRIPTION .......................................................................................... 1
1.1 LIST OF DEVICES ........................................................................................................... 3
1.2 LIST OF GROUPS ............................................................................................................ 4
2 LIST OF COMPONENTS.............................................................................................. 6
2.1 DIGITAL INPUTS (GROUP NUMBER 1) ............................................................................ 6
2.1.1 Digital Inputs of ESX 0..4 ........................................................................................ 6
2.1.1.1Possible Errors............................................................................................................................. 7
2.1.2 Digital Inputs of IO Boards 0…6............................................................................. 7
2.1.2.1Possible Errors........................................................................................................................... 10
2.2 ANALOGUE INPUTS (GROUP NUMBER 2) ..................................................................... 11
2.2.1 Analogue Inputs of ESX 0…4................................................................................. 11
See ECOS components document for e.g. IN3540 description and connection detail. ........................ 11
2.2.1.1Possible Errors........................................................................................................................... 12
2.2.2 Analogue Inputs of IO Boards 0…6....................................................................... 12
2.2.2.1Possible Errors........................................................................................................................... 14
2.3 OUTPUTS (GROUP NUMBER 3)..................................................................................... 14
2.3.1 Outputs of ESX 0…4 .............................................................................................. 14
2.3.1.1Possible Errors........................................................................................................................... 15
2.3.2 Outputs of IO Boards 0…6 .................................................................................... 16
2.3.2.1Possible Errors........................................................................................................................... 19
2.4 FAKE'S (GROUP NUMBER 4)....................................................................................... 19
2.4.1 FAKE’s of ESX 0…4 .............................................................................................. 19
2.4.1.1Possible Errors........................................................................................................................... 20
2.5 CONTROL LEVER ERRORS............................................................................................ 20
2.6 ECOS ERRORS (DEVICE NUMBER 25)......................................................................... 22
2.6.1 Change-over Contact Group (Group Number 12)................................................. 22
2.6.2 Locking System Group (Group Number 16) .......................................................... 22
2.6.2.1Explanations regarding Error Message 25.16.3.n...................................................................... 24
2.6.3 Carrier Group (Group Number 17)....................................................................... 25
2.6.4 System Monitoring Group (Group Number 18)..................................................... 26
2.6.5 Jib Group (Group Number 19) .............................................................................. 27
2.6.6 Main Hoist Group (Group Number 20) ................................................................. 27
2.6.7 Auxiliary Hoist Group (Group Number 21)........................................................... 27
2.7 CAN BUS ERRORS (GROUP NUMBER 6) ...................................................................... 28
3 ASSIGMENT OF THE ESX ........................................................................................ 36
System Description GMK 7450 Page 1
Error Codes
1 General Description
The ECOS offers the possibility of electrically monitoring the sensors, actuators and equipment
connected to the system. Connected component being continuously checked for circuit integrity
extends to solenoid valves, switches, proximity switches, sensors, external alarms, warning lamps,
control panels, displays and CAN bus circuits etc. (see device list on page 3). The error message
produced by ECOS consists of four figure displays, which can be any value between 0 and 255. A
new error message is indicated by a flashing warning triangle and can be displayed via the function
key [?].
For carrier errors the error message structure is the same with error indication being from a
dashboard (collective error) warning lamp. The respective error code can be read on the outrigger
control panel. The number code is constructed as follows:
XXX – XXX – XXX – XXX
Error number
Index
Group number
Device number
The allocation of device and group is the same for all error messages. Index and error number can be
used as an extended error message for certain devices. In this case, no figure appears in the display
for the index and/or no figure appears for the error number.
This flashing symbol on the superstructure ECOS display indicates a system error
Pressing the enquiry button will then display the error message
This illuminated symbol on the carrier dashboard indicates a carrier system error.
Example errors are shown on the following page

Error Codes
Example superstructure errors:
007
1 1 1 4
Device Number Group Number Index Error Number

Device Group #1 Error
ESX0 Digital input IN3503 Short to ground
Example carrier errors:
9 3
14 2
Example: 1 Example: 2
The errors can be read out on the outrigger control panel. You press F1 and 1/5 buttons both together.
Then a display view is shown as example 1- ALL ERR 3: indicating 3 ECOS errors on the system.
Pressing All STABILIZERS DOWN will then show the actual error in four numbered elements. The
numbers are read: top left – top right – bottom left – bottom right as example 2, and make up error code
9-3-14-2. To get the next error message press ALL STABILIZERS UP. With UP and DOWN arrows you
can scroll through the error messages. To return to the normal display you press buttons F1 and 1/5 both
together.
To clear the error display you must restart the system.

Error Codes
1.1 List of Devices
Device No. Device Fig. Device No. Device Fig.
1 ESX 0 17 Left control lever
2 ESX 1 18 Right control lever
3 ESX 2 19 RCI
4 ESX 3 20 Cable length sensor
5 ESX 4 21 Display
9 IO 0 22 MMI 1
10 IO 1 23 MMI 2
11 IO 2 24 Inclination sensor
12 IO 3 25 ECOS
13 IO 4
14 IO 5
15 IO 6
Error Codes
1.2 List of Groups
Group No. Group Fig. Notes
1 Digital input see Chapter 2.1, page 5
2 Analogue input see Chapter 2.2, page 11
3 Output see Chapter 2.3, page 14
4 FAKE see Chapter 2.4, page 19
5 Sequences not currently being used
6 CAN bus see Chapter 2.7, page 28
7 Virtual ground not currently being used
8 Vcc permanent not currently being used
9 Vcc clock pulse not currently being used
10 Vcc 8.5V not currently being used
11 Total current not currently being used
see Chapter 2.5, page 20

12 Change-over contact
see Chapter 2.6.1, page 22
13 Stepping switch not currently being used
14 Axis X see Chapter 2.5, page 20

Error Codes
15 Axis Y see Chapter 2.5, page 20
16 Pinning system see Chapter 2.6.2, page 22
17 Carrier see Chapter 2.6.3, page 25
18 System monitoring see Chapter 2.6.4, page 26
19 Jib see Chapter 2.6.5, page 27
20 Main hoist see Chapter 2.6.6, page 27
21 Auxiliary hoist see Chapter 2.6.7, page 27

Error Codes
2 List of Components
2.1 Digital Inputs (Group Number 1)
2.1.1 Digital Inputs of ESX 0..4
Device Number
1 2 3 4 5
Index
1 IN3503 IN2403 NC J3502_8 S4703M
2 A1102_ws A2320_5 S2305N J3502_9 S4705M
3 A1202_ws A2320_7 S2306N J3502_10 S4706M
4 S1105N NC S2301P J3502_11 S4156M
5 S1205N NC NC J3501_8 S4155M
6 A1201_14 NC NC J3501_9 S4105M
7 A1101_3 NC NC J3501_10 S4101M
8 A1101_4 NC NC J3501_11 S4102M
9 A1101_7 NC NC J3502_16 S4103M
10 A1201_3 S2505M NC IN0101 S4104M
11 A1201_4 S2501M S0109P IN0102 S4106P
12 A1201_7 S2502M S0110P NC IN4410
13 IN1101 NC S0102P S2404 IN4409
14 IN3505 NC NC S2304 S4170M

Error Codes
15 IN3504 NC NC S3710 S4107M
16 IN1201 NC NC J3501_16 IN4101
2.1.1.1 Possible Errors
Error No. Fig. Error Description
2 Cable break Connection/cable continuity is defective.
3 Short circuit to Vcc Input short to battery + (UB)
4 Short circuit to ground Input short circuit to ground.
ADC value does not suit

9 Internal error in ESX unit
digital level
Incorrect input values: the measured value does not
10 Undefined status match internal recognition values.
11 Initialising software Internal software error.
2.1.2 Digital Inputs of IO Boards 0…6
Device Number
9 10 11 12
Index
1 S4301 S4301N OUT S4490_BLK
2 S4704 S4302N S4306N S4490_WHT
3 S4104 S4303N OUT S4492_RED
4 S4105 OUT S4308N S4492_GRN
5 S4307_5 S4304N OUT OUT
6 S4308 OUT S4305N OUT

Error Codes
7 S4307_6 OUT OUT OUT
8 S4306 S4704M S4307N OUT
9 S4302 OUT OUT OUT
10 S4303 NC NC OUT
11 S4304 NC OUT OUT
12 S4305 NC NC OUT
13 S4103 NC OUT IN4401
14 OUT NC NC NC
15 S4702_4 NC OUT NC
16 S4702_3 NC NC NC
17 OUT OUT OUT OUT
18 OUT OUT OUT OUT
19 OUT OUT OUT OUT
20 OUT OUT OUT OUT
21 OUT OUT OUT OUT
22 OUT OUT OUT OUT
23 OUT OUT OUT OUT
24 OUT OUT OUT OUT

Error Codes
Device Number
13 14 15
Index
1 S3401_1 OUT S3709N
2 S3401_7 OUT S3710N
3 S3702_44 OUT NC
4 S3702_24 OUT NC
5 S2303 S2201N NC
6 NC S2202N NC
7 NC S2203N NC
8 NC S2204N NC
9 NC S0106P S2110N
10 NC S0105P S2111N
11 J3502_6 OUT S2112N
12 J3502_5 S1206N S2113N
13 J3502_17 S1207N S2114N
14 J3501_6 S1208N S2115N
15 J3501_5 S1209N S2116N
16 J3501_17 NC S2117N
17 NC OUT OUT
Error Codes
18 NC OUT OUT
19 NC OUT NC
20 OUT OUT NC
21 OUT OUT NC
22 OUT OUT NC
23 NC OUT NC
24 NC OUT NC

Only applicable to proximity switches with 2K
2 Cable break resistors: telescope cylinder, counterweight pinning
and auxiliary hoist pinning.
Only applicable to proximity switches with 2K
3 Short circuit to Vcc resistors: telescope cylinder, counterweight pinning
and auxiliary hoist pinning.
No detection
4 Short circuit to ground
Error Codes
2.2 Analogue Inputs (Group Number 2)
2.2.1 Analogue Inputs of ESX 0…4
Device Number
1 2 3 4 5
Index
1 IN3503a IN2503 S0143T J3502_3 IN4703
2 NC NC S0121Q J3502_4 IN4704
3 IN3709 NC NC J3501_3 IN4705
4 S2302P NC NC J3501_4 IN3611
5 S1204P S2124P NC IN2301 NC
6 S1104P NC NC M0101 NC
ESX identity ESX identity ESX identity ESX identity ESX identity
7
IN3540 IN3502 IN3504 IN3506 IN3640
ESX identity ESX identity ESX identity ESX identity ESX identity
8
IN3541 IN3503 IN3505 IN3507 IN3641
Note: As index 7 and 8 inputs are responsible for ESX identity they will not appear as an error list item
due to the fact that without them the respective ESX unit cannot function.
See ECOS components document for e.g. IN3540 description and connection detail.
Error Codes
3 Short circuit to Vcc Short to battery
Below minimum Defective sensor, cable break or short to ground

7
threshold value are all possible causes
Above maximum Defective sensor or short to battery are both

8
threshold value possible causes
13 Function call software Internal software error
2.2.2 Analogue Inputs of IO Boards 0…6
Device Number
9 10 11 12
Index
1 S4706 S4405P NC S4407P
2 NC S4406P NC S4408P
3 NC NC NC NC
4 NC NC NC NC
5 NC NC NC NC
6 NC NC NC NC
7 NC NC NC NC
8 NC NC NC NC
9 NC NC NC NC
10 NC NC NC NC
Error Codes
11 NC NC NC NC
12 NC NC NC NC
Device Number
13 14 15
Index
1 NC NC NC
2 NC NC NC
3 NC NC NC
4 NC NC NC
5 NC NC NC
6 NC NC NC
7 NC NC NC
8 NC NC NC
9 NC NC NC
10 NC NC NC
11 NC NC NC
12 NC NC NC
Error Codes
Below minimum Defective sensor, cable break or short to ground

7
threshold value are all possible causes
Above maximum Defective sensor or short to battery are both

8 possible causes
threshold value
Note: Due to a software error in ECOS Version 2.0.0 the display may erroneously show error no 4 with
corresponding graphic (short to ground) but the meaning is as error no 7 above.
2.3 Outputs (Group Number 3)
2.3.1 Outputs of ESX 0…4
Device Number
1 2 3 4 5
Index
1 Y1101 Y2105 Y2301 B3401 Y4709
2 Y1102 Y2120 Y2302 J3501_13 Y4705
3 Y1201 Y3403 NC J3502_13 Y4706
4 Y1202 Y2402 Y1103 NC Y4707
5 Y2110 Y2401 Y1203 B3702 Y4708
6 Y1106 Y2121 Y3406 H2304 OUT3601
7 Y1206 Y2133 Y3407 H1102 OUT3602
8 OUT3501 Y2134 M0102 H1202 OUT3603
9 K3511 Y2101 Y2306 FAKE Y4710
10 Y1104 Y2102 Y2303 FAKE Y4702

Error Codes
11 Y3408 Y2103 Y2304 FAKE Y4703
12 Y1204 Y2104 Y2305 FAKE H3601
13 Y1207 Y2106 Y3401 H2404 Y4701
14 Y1208 Y2107 Y3402 H2102 Y4712
15 Y1209 Y2132 Y3404 H2103 Y4104
16 K3510 Y2135 Y3405 H3703 Y4105
17 K3510 A2320_bl_br NC NC NC
18 Vcc perm. Vcc perm. Vcc perm. Vcc perm. Vcc perm.
2 Cable break Connection/cable continuity is defective
3 Short circuit to Vcc Output short circuit to battery + (UB)
4 Short circuit to ground Output short circuit to ground

Error Codes
2.3.2 Outputs of IO Boards 0…6
Device Number
9 10 11 12
Index
1 IN IN Y4722B IN
2 IN IN IN IN
3 IN IN Y4732B IN
4 IN Y4301A IN IN
5 IN IN Y4722A Y4490A
6 IN Y4301B IN Y4491A
7 IN Y4302A Y4732A Y4490B
8 IN IN IN Y4491B
9 IN Y4302B Y4704A Y4492A
10 IN NC NC Y4493A
11 IN NC Y4711A Y4492B
12 IN NC NC Y4493B
13 IN NC Y4704B IN
14 H4107 NC NC NC
15 IN NC Y4711B NC
16 IN NC NC NC
Error Codes
17 H4106 Y4402 Y4303 Y4404
18 K3602 Y4406 Y4304 Y4408
19 H4303 Y4421 Y4305 Y4441
20 H4706 Y4461 Y4306 Y4481
21 H4104 Y4401 Y4166 Y4403
22 H4105 Y4405 Y4168 Y4407
23 OUT4301 Y4411 Y4721 Y4431
24 H4170 Y4451 Y4731 Y4471
Device Number
13 14 15
Index
1 IN Y2203A IN
2 IN Y2204A IN
3 IN Y2203B NC
4 IN Y2204B NC
5 IN IN NC
6 NC IN NC
7 NC IN NC
Error Codes
8 NC IN NC
9 NC IN IN
10 NC IN IN
11 IN OUT2321 IN
12 IN IN IN
13 IN IN IN
14 IN IN IN
15 IN IN IN
16 IN NC IN
17 NC Y2140 Y2130
18 NC Y2141 Y2131
19 NC Y2142 NC
20 H2301 Y2143 NC
21 H3501 Y2144 NC
22 H3502 Y2145 NC
23 NC Y2201 NC
24 NC Y2202 NC
Error Codes
3 Short circuit to Vcc Out put short to battery + (UB)
4 Short circuit to ground Output short to ground
2.4 FAKE's (Group Number 4)
2.4.1 FAKE’s of ESX 0…4
FAKE: Output, which is used as an input
Device Number
1 2 3 4 5
Index
1 OUT OUT OUT OUT OUT
4 OUT OUT NC NC OUT
8 NC OUT OUT OUT OUT
9 OUT OUT OUT S2103 OUT

Error Codes
17 NC OUT NC NC NC
3 Short circuit to Vcc Input short to battery + (UB)
4 Short circuit to ground Input short circuit to ground
2.5 Control Lever Errors

Device Group Index Error Description
No. Fig. No. Fig. No. Fig.
Both contacts switched (rocker switch)
17 12 0 14
Both directional contacts switched

17 14 0 14
Current value >10% or < -10% but no

17 14 1 14 directional contact
Error Codes
Current value negative,

17 14 2 14 directional contact positive
Current value positive,
17 14 3 14 directional contact negative
17 15 0 14

Both contacts switched (rocker switch)
18 12 0 14

18 14 0 14

18 15 0 14

Error Codes
2.6 ECOS Errors (Device Number 25)
2.6.1 Change-over Contact Group (Group Number 12)

No. Fig. No. Fig. No. Fig.
25 12 0 14 (Tilt cab)
2.6.2 Locking System Group (Group Number 16)

No. Fig.
Error of the EKS5 length sensor for the telescoping cylinder length
- The redundant length control (comparison of ECOS length with
25 16 0 0 EKS5 length) is no longer operating, resulting in losses in the
system safety of the telescoping system
Error in comparing the ECOS length with the EKS5 length
- The difference in the two lengths has exceeded the tolerance
threshold (set by service software), i.e. one of the two length
sensors is emitting an invalid value
25 16 1 4 - Semi- and fully automatic operation are no longer functioning;
the locking system can only be operated in emergency operation
- During emergency operation the current length of the ECOS
length sensor and the EKS5 length sensor are displayed; a
decision has to be made as to which length information is correct
Error in controlling the telescoping cylinder movement
- It was established that the current direction of movement of the
telescoping cylinder contradicts the telescoping system’s
25 16 1 5 operating status (e.g. retracting direction of movement and
extending operating status)
- Semi- and fully automatic operation are no longer functioning;
Error in controlling the telescope status
- The telescopic status is inconclusive in itself (e.g. more than one
telescope section unlocked)
25 16 2 1 - All the functions of the telescoping system are blocked; a valid
telescope status must first be input or a change made to
emergency operation
- The position of the telescoping cylinder in connection with the
telescope status contradicts the locking system’s operating status
25 16 2 2 (is only evaluated in TLSL operating status)
- All the functions of the telescoping system are blocked; a valid
emergency operation
- The current telescopic status contradicts the locking system’s
current operating status (e.g. TLSU operating status, however
25 16 2 3 according to telescope status no telescope section is unlocked)
emergency operation
Error Codes

- The proximity switches’ signals for detecting the position of the
telescoping cylinder (S2116N, S2117N, S3709N, S3710N)
contradict the locking system’s current operating status (e.g.
25 16 2 4 TLSU operating status, however none of the proximity switches
has switched)
emergency operation
- The proximity switches’ signals for detecting the position of the
telescoping cylinder (S2116N, S2117N, S3709N, S3710N)
contradict the telescope status and the position of the telescope
cylinder (this error can only occur in operating status TUSL;
25 16 2 5 proximity switches have switched but the telescope cylinder is
not within a foot section)
emergency operation
Error in detecting the locking status
- The evaluation of the proximity switches’ signals for detecting
the locking status (S2110N – S2115N) produces an invalid status
25 16 3 n the locking system can only be operated in emergency operation
- The error number 'n' indicates which proximity switches (S2110N
- S2115N) were switched at the time the error occurred
- See explanations regarding this in chapter 2.6.2.1
Error in the unlocking mechanism
- The wrong pins were released during an unlocking request (e.g.
request for the telescoping cylinder to be unlocked, but the
telescope section was unlocked)
25 16 4 0 - Presumed error: valve Y2130 for switching over unlocking
between telescoping cylinder and telescope section is sticking.
Error of proximity switches S3709N and S3710N
- Both proximity switches S2116N and S2117N have switched but
none of the proximity switches S3709N and S3710N have
switched.
- Presumed error: the telescoping cylinder moved to the right so
25 16 5 0 that the proximity switches on the left-hand side of the cylinder
have lost contact to the trigger plates.
- There might be function restrictions of the locking system. The
recognition of the foot sections might fail. In this case the
telescoping cylinder can not be locked to a telescope section (in
semi and full automatic).
Error of proximity switches S2116N and S2117N
- Both proximity switches S3709N and S3710N have switched but
none of the proximity switches S2116N and S2117N have
switched.
- Presumed error: the telescoping cylinder moved to the left so that
25 16 5 1 the proximity switches on the right-hand side of the cylinder have
lost contact to the trigger plates.
- There might be function restrictions of the locking system. The
recognition of the foot sections might fail. In this case the
telescoping cylinder can not be locked to a telescope section (in
semi and full automatic).
Error Codes
Error of the proximity switch S2116N, S2117N, S3709N or S3710N

- the error code number 'n' determines the respective proximity
switch to which the error message relates:
n = 0 → S2116N
n = 1 → S2117N
25 16 6 n n = 2 → S3709N
n = 3 → S3710N
- the proximity switch remains switched all the time although the
telescoping cylinder is not within a foot section of a telescope
section
2.6.2.1 Explanations regarding Error Message 25.16.3.n
Error message 25.16.3.n (device = ECOS, group = locking system) denotes an error during the
detection of the current locking status. The evaluation of the signals of proximity switches S2110N to
S2115N produces an invalid condition. The error number of this error message (designated here by
'n') reflects the switched condition of these proximity switches at the time the error occurred.
Determining the switched conditions of the proximity switches from the error number 'n':
The proximity switches have various weightings, which are as follows:
S2114N (tele-cyl. lock. left) → Weighting = 1

S2115N (tele-cyl. lock. right) → Weighting = 2
S2112N (tele-cyl. unlock. left) → Weighting = 4
S2113N (tele-cyl. unlock. right) → Weighting = 8
S2111N (boom section locked) → Weighting = 16
S2110N (boom section unlocked) → Weighting = 32
In order to now determine the proximity switches’ switched conditions from the error number 'n',
the error number 'n' is split up into the sum of the proximity switches’ weightings. If the sum
includes a weighting, this means that the proximity switch (es) belonging to this weighting was
switched at the time the error occurred. All proximity switches, the weightings of which are not
included in the sum, were not switched.
Example:
Error Message = 25.16.3.33
→ Error number n = 33
→ 33 = 32 + 1, the error number n = 33 includes weightings 32 and 1
→ at the time the error occurred only proximity switches S2110N and S2114N were switched.
Note: if the error message =25.16.3.0 it means that without a weighting no switches were active.
Error Codes
2.6.3 Carrier Group (Group Number 17)

No. Fig.
Potentiometer axle 4: value too low
25 17 0 0
Potentiometer axle 4: value too high
25 17 0 1
Potentiometer axle 5: value too low
25 17 0 2
Potentiometer axle 5: value too high
25 17 0 3
Potentiometer steering rod: value too low
25 17 0 4
Potentiometer steering rod: value too high
25 17 0 5
Both switches steering to left/to right are set
25 17 0 6
Unexpected locking of an axle in separate steering mode
25 17 0 7
Actual angle of axle 4 and axle 5 do not correspond to each other
25 17 0 8
Error during input signals in the case of the outrigger
- signals of the inputs: Hydraulics fast/slow at the ESX do not
25 17 1 0 correspond to the activated keys at outrigger control unit
- check both signal lines and replace if necessary
Error Codes
2.6.4 System Monitoring Group (Group Number 18)
Valid for devices No. 1 to 5 or No. 9 to 15
to to

Error in the control system’s start phase
• The earth connection to the housing of the relevant ESX is not
1..5 18 0 1 OK
• The housing’s earthing should be checked.
1..5 18 0 2 • One of the outputs of the relevant ESX has a connection to the
supply voltage.
• The initiating current of the output VCC perm. is greater than 3
1..5 18 0 4 amperes.
• A component at the Vcc perm. connection is causing a short
circuit
Operating error
• The total of all of the VCC perm. output current was greater than
1..5 18 0 6 10 amperes.
• A component at the Vcc perm. connection is causing a short
circuit
Operating error
1..5 18 0 7 • The total of all the output currents was greater than 28 amperes.
Operating error
• The 8.5V output voltage is outside the tolerance.
1..5 18 0 8 • A component at the 8.5V connection is causing a short circuit, or
the control system is defective.
Operating error
1..5 18 0 9 • Slave has detected a failure of the CAN masters.
• The CAN bus connection should be checked.
Operating error
1..5 18 0 10 • The control system’s output drivers are not supplied with voltage.
• Check fuses and supply voltage.
Error during access to the EEProm
9..15 18 1 0 • Board is to be replaced, if error message occurs with increased
frequency
No voltage supply via plug X9.1 of IO board
9..15 18 1 1 • Check wiring to IO board and also fuse on the IO board
No voltage supply via plug X9.2 of IO board
9..15 18 1 2 • Check wiring to IO board and also fuse on the IO board
Error Codes
2.6.5 Jib Group (Group Number 19)

No. Fig.
xxx
25 19 0 x
2.6.6 Main Hoist Group (Group Number 20)

No. Fig.
Boost pressure error
- It was detected when the motor was running that the hoist does
25 20 0 1 not have sufficient boost pressure. This error causes the drive unit
to go into the STOP error status. On restarting, the function speed
is reduced to 20%.
2.6.7 Auxiliary Hoist Group (Group Number 21)

No. Fig.
Boost pressure error
- It was detected when the motor was running that the hoist does
25 21 0 1 not have sufficient boost pressure. This error causes the drive unit
to go into the STOP error status. On restarting, the function speed
is reduced to 20%.
Error Codes
2.7 CAN Bus Errors (Group Number 6)

No. Fig. No. Fig.
The CAN bus connection from ESX 3 to ESX 0 was lost
within the process phase
1 6 0 0 - The superstructure can no longer be operated from the cab
The handset emergency operation is to be used to de-rig
the crane
within the configuration phase
the crane
Error within the configuration phase:
ESX 0 is a control system from another type of crane
- The connection to ESX 0 is lost
the crane
ESX 0 has the wrong version of software
the crane
ESX 0 has a serial number, however the EEPROM data is not
valid
1 6 1 3 - The connection to ESX 0 is lost
- The superstructure can no longer be operated from the cab
the crane
ESX 0 has an incorrect serial number
the crane
during the transition of ESX 0 to the STOP mode
the crane
The configuration data from ESX 0 could not be fully
received.
the crane
during the transition from the configuration phase to the
process phase
the crane
Error Codes

No. Fig. No. Fig.
- The sensors and valves connected to this ESX are no
2 6 0 0 longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
2 6 1 1 - The sensors and valves connected to this ESX are no
longer available to the ECOS
valid
received
Error Codes

process phase

No. Fig. No. Fig.
valid
Error Codes

received
process phase

No. Fig. No. Fig.
5 6 0 0 - The carrier can no longer be operated from the
superstructure cab
5 6 1 0 - The carrier can no longer be operated from the
superstructure cab
- The carrier can no longer be operated from the
superstructure cab
superstructure cab
valid
superstructure cab
superstructure cab
5 6 1 5 during the transition of ESX 4 to the STOP mode
superstructure cab
Error Codes

5 6 1 6 received.
superstructure cab
5 6 2 0 process phase
superstructure cab

No. Fig. No. Fig.
The CAN bus connection from ESX 4 to IO 0 was lost within
the process phase
- The sensors and valves connected to this IO are no longer
9 6 0 0 available to the ECOS
sensors or valves of which are connected to this IO
the configuration phase
The CAN bus connection from ESX 4 to IO 0 was lost during
the transition from the configuration phase to the process
phase
9 6 2 0 - The sensors and valves connected to this IO are no longer
available to the ECOS
Error Codes

No. Fig. No. Fig.
the process phase
phase

No. Fig. No. Fig.
the process phase
phase
Error Codes

No. Fig. No. Fig.
12 6 0 0 the process phase

12 6 1 0

12 6 2 0 phase

No. Fig. No. Fig.
the process phase
13 6 0 0

13 6 1 0

13 6 2 0 phase

No. Fig. No. Fig.
the process phase
14 6 0 0

14 6 1 0

14 6 2 0 phase
Error Codes

No. Fig. No. Fig.
the process phase
15 6 0 0

15 6 1 0

15 6 2 0 phase

No. Fig. No. Fig.
The CAN bus connection from ESX 3 and ESX 0 to the EKS
was lost
19 6 0 0
The CAN bus connection from ESX 1 to the precision length

sensor was lost
20 6 0 0
The CAN bus connection from ESX 4 to MMI 1 (outrigger

control panel 1) was lost
22 6 0 0
The CAN bus connection from ESX 4 to MMI 2 (outrigger

control panel 2)was lost
23 6 0 0
The CAN bus connection from ESX 4 to the inclination

sensor was lost
24 6 0 0
Error Codes
3 Assigment of the ESX

Pin Designation Pin Designation
27 1st CAN bus, dominant higher, W+ 38 Digital speed input 9
st
26 1 CAN bus, dominant lower, W- 16 Digital speed input 10
33 2nd CAN bus, dominant lower, W- 39 Digital speed input 11

nd
53 2 CAN bus, dominant higher, W+ 17 Digital speed input 12
23 8.5 V output 40 Digital speed input 13
6 Analogue input 1 18 Digital speed input 14
30 Analogue input 4 46 Digital/PWM output 1, (4 A with current measurement)
42 Digital/PWM output 13, (4 A) 61 Digital/PWM output 6, (4 A)
21 Digital/PWM output 16, (4 A) 24 Digital/PWM output 9, (2.5 A)
45 NC 3 Digital/PWM output 12, (2.5 A)
11 NC 1 Ground, Analogue
50 NC 55 Ground Electrics, Digital
51 NC 65 Ground for Babyboard 1
52 NC 66 Ground for Babyboard 1
10 NC 67 NC
28 D+ input 68 NC
34 Digital speed input 1 4 Serial interface, RxD
12 Digital speed input 2 5 Serial interface, TxD
35 Digital speed input 3 56 Voltage supply 12 V (24 V), UB
15 Digital speed input 8 54 Voltage supply 12 V (24 V), UE

Error Codes

GMK 7450 ECOS Error Codes - RC

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Sub-menu Home Page

Valid as of ECOS Version 1.00.00

Thomas Heidrich, Matthias Macht, Michael Gerdes

XXX – XXX – XXX – XXX

Example errors are shown on the following page

Example superstructure errors:

Device Number Group Number Index Error Number

Example carrier errors:

To clear the error display you must restart the system.

1.1 List of Devices

Device No. Device Fig. Device No. Device Fig.

1 ESX 0 17 Left control lever

2 ESX 1 18 Right control lever

4 ESX 3 20 Cable length sensor

1.2 List of Groups

Group No. Group Fig. Notes

1 Digital input see Chapter 2.1, page 5

2 Analogue input see Chapter 2.2, page 11

3 Output see Chapter 2.3, page 14

4 FAKE see Chapter 2.4, page 19

5 Sequences not currently being used

6 CAN bus see Chapter 2.7, page 28

7 Virtual ground not currently being used

8 Vcc permanent not currently being used

9 Vcc clock pulse not currently being used

10 Vcc 8.5V not currently being used

11 Total current not currently being used

see Chapter 2.5, page 20

13 Stepping switch not currently being used

14 Axis X see Chapter 2.5, page 20

15 Axis Y see Chapter 2.5, page 20

16 Pinning system see Chapter 2.6.2, page 22

17 Carrier see Chapter 2.6.3, page 25

18 System monitoring see Chapter 2.6.4, page 26

19 Jib see Chapter 2.6.5, page 27

20 Main hoist see Chapter 2.6.6, page 27

21 Auxiliary hoist see Chapter 2.6.7, page 27

2.1 Digital Inputs (Group Number 1)

2.1.1 Digital Inputs of ESX 0..4

1 IN3503 IN2403 NC J3502_8 S4703M

2 A1102_ws A2320_5 S2305N J3502_9 S4705M

3 A1202_ws A2320_7 S2306N J3502_10 S4706M

4 S1105N NC S2301P J3502_11 S4156M

5 S1205N NC NC J3501_8 S4155M

6 A1201_14 NC NC J3501_9 S4105M

7 A1101_3 NC NC J3501_10 S4101M

8 A1101_4 NC NC J3501_11 S4102M

9 A1101_7 NC NC J3502_16 S4103M

10 A1201_3 S2505M NC IN0101 S4104M

11 A1201_4 S2501M S0109P IN0102 S4106P

12 A1201_7 S2502M S0110P NC IN4410

13 IN1101 NC S0102P S2404 IN4409

14 IN3505 NC NC S2304 S4170M

15 IN3504 NC NC S3710 S4107M

16 IN1201 NC NC J3501_16 IN4101

2.1.1.1 Possible Errors

Error No. Fig. Error Description

2 Cable break Connection/cable continuity is defective.

3 Short circuit to Vcc Input short to battery + (UB)

4 Short circuit to ground Input short circuit to ground.

ADC value does not suit

11 Initialising software Internal software error.

2.1.2 Digital Inputs of IO Boards 0…6