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Understanding Intrinsic Plasticizer in Vegetable Oil-Based Polyurethane Elastomer As Enhanced Biomaterial
Understanding Intrinsic Plasticizer in Vegetable Oil-Based Polyurethane Elastomer As Enhanced Biomaterial
DOI 10.1007/s10973-017-6459-1
Received: 31 May 2016 / Accepted: 15 May 2017 / Published online: 6 June 2017
Akadémiai Kiadó, Budapest, Hungary 2017
Abstract Renewable polyol is of increasing interest as a conversion at gel point had enhanced physical properties.
building block in biomedical elastomer for bearing Highly elastic mechanical behavior was afforded from
biodegradable ester group and immaculate functionality. combination of side chains and high molecular weight
Derived from non-edible vegetable oil, a new class of polyol. At r = 1/1.2, MDI-based elastomer showed two-
elastomer was successfully functionalized with MDI and fold improvement in Young modulus at slight expense of
TDI. Crosslink densities were varied by regulating ratio of elongation. TDI-based elastomer accomplished elongation
hydroxyl to diisocyanate (r) at 1/1.0, 1/1.1, and 1/1.2. beyond 162%. Branching allophanate and biuret resisted
Produced elastomers were examined by crosslink density, early thermal breakdown by elevating activation energy.
attenuated total reflectance Fourier transform infrared Frequency response and kinetic of thermal degradation
spectroscopy, differential scanning calorimetry, thermo- provided beneficial perspective for elastomer characteri-
gravimetric analysis, dynamic mechanical analysis, tensile zation. The vegetable oil-based polyurethane was found
testing, and scanning electron microscopy. The obtained able to resemble most of the physical properties of poly-
elastomers had subambient glass transition temperature caprolactone (PCL)-derived polyurethane.
(Tg) suggested majority soft segment that acted as a con-
tinuous phase with intermediate phase separation. Medium
123
920 A. S. Ahmad Hazmi et al.
Graphical Abstract
HO
OH
HO
Diisocyanate
Dibutyltin dilaurate
Crosslinking
RU RU RA
RA
RU
RA
RU
RA
RU RA
materials derived from renewable resources are regarded as Fig. 1 Reactions between isocyanates and different compounds [2].
environmental friendly and sustainable. Vegetable oil, in The individual schemes are labeled: a exothermic reaction with
particular, is a precious starting materials toward valuable alcohol which contain hydroxyl group to form urethane, b exothermic
products such as high-performance polyurethane besides reaction between isocyanate and water leads to unstable carbamic
acid that produce amine and gaseous carbon dioxide which is
being relatively inexpensive [4, 5]. convenient for cellular formation, c amine group reacts rapidly with
Versatility of polyurethane chemistry (Fig. 1) allow isocyanate to form disubstituted urea, d isocyanate react with
balance of hydrophilicity and hydrophobicity on the sur- carboxylic acid to yield unstable anhydride which stabilize as amide
face. Polyurethanes elastomers are commonly found inside and release carbon dioxide, e above 80 C and under vacuum, a
reversible reaction with urethane group leads to allophanate forma-
medical microdevices, scaffolding, and biomedical micro- tion, and f above 80 C and under vacuum, a reversible reaction with
electromechanical system (bioMEMS) as being disubstituted urea to form biuret group
123
Understanding intrinsic plasticizer in vegetable oil-based polyurethane elastomer as… 921
OOCNH R Side
chain
R HNCOO O CH3
O
O CH3
R HNCOO OOCNH R
O
n
Polycaprolactone (PCL)
biocompatible and inherit relatively lower cost than inor- uniform contain of unsaturated fatty acids, specifically as
ganic materials [6]. Advantages of polyurethane elastomer oleic acid and linoleic acid that constituted more than 70%
include higher machinability than glass and having more in crude oil [20], is a characteristic of jatropha oil and vital
adhesive property which makes it compatible to be used toward achieving desired functionality and molecular
with many materials. However, it is an inconvenient fact weight between crosslink (Mc). Jatropha oil is known for its
that the petroleum-based elastomer; for instance, poly- inherited toxic ingredients and naturally inedible and hence
caprolactone (PCL) typically requires a substantial amount its price relatively insulated from supply-and-demand
of external plasticizer to acquire good mechanical flexi- surge in food industry [21]. As vegetable oil-based polyol
bility, augment crystallinity, and provide some elastomeric and PCL share similarity in chemical structure that form
mechanical properties [7–11]. Alternatively long chains of the repeating unit in polymeric network (Fig. 1), it is
fatty acid found in vegetable oil could be manipulated to paramount to understand the physical properties of such
produce side chains which then act as intrinsic plasticizer vegetable oil-based polyurethane. In this paper, veg-
(Fig. 2). Furthermore, it was found that hydrophilicity, an etable oil-based polyurethanes were prepared by reacting
important key toward biocompatibility and minimizing multifunctional jatropha oil-based polyol with two types of
biofouling, of vegetable oil-based polyurethane could be aromatic diisocyanates namely dipheylmethane-4,4’-diiso-
improved by dictating the hydroxyl number [12]. Hence cyanate (MDI) and toluene-2,4-diisocyanate (TDI). MDI is
there are growing interests on understanding the structural highly sought in biomedical applications due it
properties relationship [13–19] in renewable polyurethane. biodegradable characteristic. On the other hand, TDI usu-
Often decent properties for polyurethane are gained when ally render superior flexibility toward mechanical load. The
employing medium functionality, between 4.5 to 5.5 OH physical properties of these elastomers were examined on
groups/mol, as it capable to give medium conversion at gel differential scanning calorimeter (DSC), thermogravimet-
point and pristine crosslink densities [2]. Nevertheless, ric analysis (TG), and derivative thermogravimetric
fabricators pay little attention to the effect of crosslink (DTG), dynamic mechanical analysis (DMA), Instron
densities which eventually govern the physical properties universal tensile machine, and scanning electron micro-
of elastomer. scopy (SEM). The crosslink densities were varied by reg-
One of promising yet underutilized among vegetable oil ulating ratio of hydroxyl to isocyanates as reflected in the
for commercialization is jatropha oil. Very high and swelling measurement in toluene and extend of reaction
123
922 A. S. Ahmad Hazmi et al.
was monitored by Fourier transform infrared (FTIR) between 0.2 and 0.6 g was immersed in 50 mL of toluene
method. for 10 days at 25 C. The samples were dried prior to mass
measurement. Mc was calculated from Flory–Rehner rela-
tionship [23]:
Experimental 1=3
q2 V1 /2 2/f 2
Mc ¼ ð2Þ
Materials lnð1 /2 Þ þ /2 þ v12 /22
where q2 is the density of polymer and f is the functionality
The multifunctional jatropha oil-based polyol used was of network. V1 is the molar volume of solvent and in case
having hydroxyl number 175 KOH g-1 and functionality 5.1, of toluene equal to 106.28 cm3 mol-1. /2 is the volume
prepared from crude jatropha curcas oil having iodine value fraction of polymer and calculated as follows:
104.4 g I2 (100 g-1) and functionalized via epoxidation and
ring opening [22]. Technical-grade toluene-2,4-diisocyanate m1 d1
/2 ¼ ð3Þ
(TDI) and dibutyltin dilaurate were supplied by Fluka and m 1 ð d1 d2 Þ þ m 2 d2
used as received. Synthesis grade dipheylmethane-4,40 -di- m1 is the polymer mass before immersion, m2 is the
isocyanate (MDI) was obtained from Merck and used as polymer mass after swollen in solvent and reach equilib-
received. Silicone-free defoamer Afcona 2020 was acquired rium, d1 is the density of solvent, and d2 is the density of
from AFCONA Additives and used as received. polymer. Meanwhile, polymer–solvent interaction param-
eter v12 [24] is determined from following equation:
Synthesis of jatropha oil-based polyurethane
V1 ðd1 d2 Þ2
elastomer v12 ffi b þ ð4Þ
RT
Jatropha oil-based polyurethane elastomer was prepared by where b is lattice constant and approximated as 0.34. d1 is
reacting jatropha oil-based polyol with MDI and TDI. The the solubility parameter of solvent while d2 is solubility
molar ratios of hydroxyl group (OH) to the isocyanate parameter of polymer. R and T are universal gas constant
group (NCO) were 1.0/1.0, 1.0/1.1, and 1.0/1.2 as defined and temperature, respectively. As the jatropha oil-based
in following equation: polyol used was ring-opened with majority methanol, v
OH Wpolyol =EWpolyol was deliberated as 0.5293 throughout the experiment [25].
r¼ ¼ ð1Þ
NCO WPU Wpolyol =EWisocyanate
Fourier transform infrared spectroscopy (FTIR)
where Wpolyol is the mass of polyol, EWpolyol is the
measurement
equivalent mass of polyol, WPU is the mass of produced
polyurethane, and EWisocyanate is the equivalent mass of
The FTIR spectra were recorded on Perkin-Elmer Spec-
isocyanate. The equivalent mass as supplied for TDI and
trum 2000 spectrometer which collects mid-infrared scat-
MDI are 87 g mol-1 and 125 g mol-1, respectively. A
tered radiations using a single-beam improved Michelson
calculated amount of diisocyanate and catalyst dibutyltin
interferometer with attenuated total reflectance (ATR)
dilaurate at 0.5 mass% were added into jatropha oil-based
accessory which equipped with diamond crystal tip. The
polyol in a Teflon container 10 cm 9 10 cm 9 1.5 cm. As
spectra were recorded in transmission mode in the range of
this paper is intended to produce polyurethane elastomer,
4000–500 cm-1 with a nominal resolution of 4 cm-1.
residual water and formic acid might be a concern upon
contact with isocyanate, and hence residual gas evacuation
from casting was facilitated by the additive defoamer at Differential scanning calorimetry (DSC)
1 mass%. The mixture was stirred for 1 min and degassed measurement
at 85 C for 30 min. The produced film was immediately
post-cured at room temperature for 24 h. Six different Differential scanning calorimetry (DSC) was carried out on
formulations were used when producing jatropha oil-based DSC 823e (Mettler-Toledo), equipped with STARe soft-
polyurethane to observe the effect of crosslink densities. ware 9.10, according to ASTM E3418-03 standard practice
[26]. The DSC equipped with a refrigerated cooling system
Swelling in solvent and calibrated with indium. Five milligrams of sample was
sealed in aluminum 40 lL hermetic pan and heated from 25
Swelling studies on jatropha oil-based polyurethane was to 180 C at heating rate of 10 C min-1 to eliminate
determined by using toluene as solvent. Samples mass thermal history, cooled to -60 C at cooling rate of
123
Understanding intrinsic plasticizer in vegetable oil-based polyurethane elastomer as… 923
5 C min-1, and heated again to 180 C min-1 at heating Results and discussion
rate of 10 C min-1 under nitrogen gas flow rate of
20 mL min-1. Physical properties of polyurethane elastomer
ATR-FTIR of polyurethane
Thermogravimetric analysis (TG/DTG)
measurement
In polymerization process, the isocyanate, which is a strong
infrared absorbent, was monitored for degree of polymer-
Thermogravimetric analysis (TG) and derivative thermo-
ization and quality of produced polyurethane [30]. The
gravimetric (DTG) were carried out on TGA/SDTA 851E
absorption intensity of the isocyanate group at 2273 cm-1
(Mettler-Toledo) according to ASTM E1641-99 standard
and hydroxyl group at 3475 cm-1 gradually decreased
practice [27]. Five milligrams of sample was put on alu-
throughout reaction time and disappeared when reaction
mina sample holder 70 lL and heated from 30 to 800 C at
time reached 5 h as shown in Fig. 3a. At the end of reac-
heating rate of 2.5, 5, 10, 15, and 20 C min-1 under
tion, four characteristic absorptions of polyurethane were
nitrogen gas flow (20 mL min-1). Small sample size
observed as NH group stretching at 3340 cm-1, urethane
equilibrated faster with furnace temperature and hence
carbonyl group C=O at 1740 cm-1, C–O stretch at
mitigated temperature deviation and noise in the mea-
1225 cm-1 and NH group bending at 1538 cm-1. It is well
surement. The TG/DTG curves were analyzed on STARe
documented that excess isocyanate and application of
software version 9.10 Mettler.
catalyst dibutyltin dilaurate would lead to formation of
allophanate and biuret [31–33]. Introduction of excess
Dynamic mechanical analysis (DMA) measurement isocyanate would enhance their formations over the ure-
thane bonds and thermodynamically favorable [34, 35].
Dynamic mechanical analysis (DMA) was carried out on This was evident from differences in wet experimental
DMA Q800 V20.24 (TA Instruments) according to ASTM
D5062-01 standard practice [28]. Instrument calibrations
were verified and a series of clamp calibrations were car- (a)
5 hour NH C = ON-H COO,
ried out on each day of measurement. A rectangular test
Transmittance/Arbitrary unit
C-O
specimen (76 by 13 by 1 mm) was clamped in tension 3 hour
mode configuration. In temperature sweep of controlled
strain program, specimens were set to -100 C using ‘‘Go 2 hour
930 cm–1
1454 cm–1
To Temperature’’ command, re-torqued, and ramped to NCO
0 hour OH
140 C at 5 C min-1 at 1 Hz according to standard
practice ASTM D5026-01. Small size specimens used in
tension mode minimize temperature gradient and allowed 4000 3500 3000 2500 2000 1500 1000 500
higher temperature scanning rate. Wavenumber/cm–1
(b)
TDI
r = 1/1.2
Tensile strength measurement
TDI
r = 1/1.1
Trasmittance/Arbitrary unit
Scanning electron microscopy were carried out using Fig. 3 ATR-FTIR spectra of jatropha oil-based polyurethane. The
individual figures are labeled: a FTIR spectra of jatropha oil-based
Hitachi S-3400 N at 5 kV with 3009 magnification with
polyurethane (TDI-based, r = 1/1.0) formation as a function of
all specimens coated with gold to eliminate charging reaction time, b FTIR from 1800 to 1550 cm-1 as a function of
effect. diisocyanate and r
123
924 A. S. Ahmad Hazmi et al.
Table 1 Effect of isocyanate ratio in jatropha oil-based polyurethane elastomers toward crosslink densities, glass transition temperature, and
mechanical properties
Polyurethane Molecular Conversion at gel Glass transition temperature/ C Young modulus/ Tensile stress at Elongation at
weight between point based on MPa break/MPa break/%
crosslink/ Macosko–Miller DSC DMA
g mol-1 onset E00 peak
MDI 842 0.42 -46.9 -50.0 18.9 ± 0.7 4.1 ± 0.2 130.9 ± 5.9
r = 1/1.0
MDI 729 0.44 -45.8 -48.0 25 ± 1 4.9 ± 0.2 120.9 ± 3.8
r = 1/1.1
MDI 712 0.46 -45.7 -45.3 37.8 ± 1 5.7 ± 0.2 109.9 ± 2.2
r = 1/1.2
TDI 1017 0.50 -49.0 -55.4 11.5 ± 0.4 2.6 ± 0.1 193.8 ± 8.5
r = 1/1.0
TDI 859 0.52 -48.3 -53.1 13.9 ± 0.6 3 ± 0.2 172.8 ± 6.4
r = 1/1.1
TDI 834 0.54 -48.2 -51.2 17.8 ± 0.7 3.4 ± 0.2 162.3 ± 7.2
r = 1/1.2
123
Understanding intrinsic plasticizer in vegetable oil-based polyurethane elastomer as… 925
Table 2 Deconvolution results of FTIR of jatropha oil-based polyurethane elastomers between 1745 to 1650 cm-1, and subsequent degree of
phase separation (DPS)
Polyurethane AF2 AB2 AF1 AB1 Carbonyl hydrogen Degree of phase
1745–1736 cm-1 1727–1705 cm-1 1701–1690 cm-1 1680–1650 cm-1 bonding index, RC=O separation, DPS/%
as the crosslink sites comprehend the increased inter- represented Tg and increased with increasing crosslink
molecular strands. Crosslink density is defined as 1/(2 Mc) densities. The successive small exothermic peak appeared
where Mc is the number average molecular weight between between -16 and 2 C reflects small amount of rear-
crosslink. A crosslinked network has nearly infinite rangement within network structure and probably origi-
molecular weight, and hence Mc value is more specific in nated from the rotational motion of fatty acid [41].
denoting network properties. A minimal value of Mc Meanwhile, in the temperature sweep of DMA, the storage
indicates tighter packing density with fewer polymers per modulus (E0 ) decreased with decreasing crosslink density
crosslink. As shown in Table 1, jatropha oil-based poly- (Fig. 5a). The loss modulus (E00 ) shows peak in the range
urethane elastomer at higher isocyanate ratio showed lower from -55 to -45 C, and the peak height decrease with
Mc and hence higher crosslink densities. This is also decreasing crosslink density (Fig. 5b). Broader area under
reported by Dey et al. [38] where lower Mc was achieved the E00 peak suggests a softer material and wider molecular
when more isocyanate incorporated into polymeric net- weight distribution. The TDI-based exhibited longer phase
work. MDI-based polyurethane had higher crosslink den- lag than MDI-based attributed by less-ordered packing
sities than TDI-based polyurethane due to the symmetrical structure. The difference between Tg values obtained from
structure and allowed tighter packing organization. Due to DSC and DMA as shown in Table 1 originated from the
the nature of high reactivity of aromatic diisocyanate [31], choice of frequency employed in DMA measurement. Note
excess isocyanates may react with urethane and urea that in the measurement range there was no apparent
groups to afford branching allophanate and biuret groups, melting point observed in the DSC curves which suggested
which increased overall crosslink densities [39]. Based on the samples were thermoset. The majority amorphous
Macosko–Miller polyfunctional equation [40], conversions domain probably explained why the samples were
in the range from 0.42 to 0.54 as obtained in these exper- transparent.
iments (Table 1) were close to midpoint and typically yield There are two postulates to the subambient Tg obtained.
polymer with enhanced physical properties [2]. First is the application of high molecular weight of multi-
functional polyol. Introduction of long-chain polyol
Glass transition temperature (Tg) by DSC and DMA reduced the concentration of hard segments like urethane
and urea bonds, thus lowering the cohesive interaction
The glass transition temperature (Tg) analysis was done between these hard segments and subsequently lowered the
using DSC (Fig. 4) and DMA (Fig. 5). Values of Tg Tg of network formed. Second as a consequence for sig-
observed in both DSC and DMA were comparable and in nificant amount of side chains (Fig. 2) that reduced inter-
the range from -55 to -45 C (Table 1). Tg obtained in chain interaction, minimized crystallization of soft seg-
DSC and DMA were the a-relaxation where phase transi- ments, and consequently lowered the tensile strength and
tion occurred in bulk. It is anticipated that the b-relaxation modulus. Furthermore MDI-based polyurethane showed
occurred further down from the DMA measurement range, higher Tg than TDI-based. The latter exhibited a larger
which was below -100 C. The onset of DSC curves range of Tg and suggests a wider distribution of crosslink
123
926 A. S. Ahmad Hazmi et al.
(a) (a)
0.5 8000
Storage modulus/MPa
Heat flow/mW Endo↔Exo
–1.5 2000
1000
–2 0
–100 –50 0 50 100 150
–2.5 Temperature/°C
–60 –10 40 90 140 190
(b)
Temperature/°C 400
(b) 350
2 MDI (r = 1/1.0)
Loss modulus/MPa
300
MDI (r = 1/1.1)
Heat flow/mW Endo↔Exo
1
250 MDI (r = 1/1.2)
0 TDI (r = 1/1.0)
TDI (r = 1/1.0)
TDI (r = 1/1.1) 200
TDI (r = 1/1.1)
–1 TDI (r = 1/1.2) 150 TDI (r = 1/1.2)
–2 100
–3 50
–4 0
–100 –50 0 50 100 150
–5 Temperature/°C
–6
–60 –10 40 90 140 190
Fig. 5 DMA response of jatropha oil-based polyurethane from -100
Temperature/°C to 140 C at 5 C min-1 and 1 Hz. The individual curves are labeled
a the storage modulus (E0 ) of jatropha oil-based polyurethane as a
Fig. 4 DSC curve of jatropha oil-based polyurethane elastomers at function of temperature at 1 Hz, b the loss modulus (E00 ) of jatropha
10 C min-1 in nitrogen atmosphere. The individual curves are oil-based polyurethane as a function of temperature at 1 Hz
labeled a MDI-based polyurethane, b TDI-based polyurethane
alignment and higher degree of crystallization as value of
densities. The symmetrical structure MDI increased the Mc is known sensitive to network imperfection. Further
tendency of polyurethane to crystallize and had better higher isocyanate ratio led to higher concentration of
packing of rigid segment, hence the enhanced tensile branching allophanate and biuret. This in turn produced
strength and modulus. Fox–Loshaek equation anticipates elastomer with higher mechanical modulus and improved
linear relationship between glass transition of crosslinked thermal stability. Due to the nature of high reactivity of
polymer (Tg), uncrosslinked polymer (Tgo), a constant (k), aromatic diisocyanate [31] and high temperature reaction,
and crosslink density as follow [13, 42]: excess isocyanates may reacted with urethane and urea
k groups to afford branching allophanate and biuret groups
Tg ¼ Tgo þ ð7Þ (Fig. 1e, f), which increased overall crosslink densities
Mc
(Table 1). According to Eq. (7), sufficiently very large
An increase in the molar ratio of isocyanate to hydroxyl value of Mc would lead decrease value of Tg to approach
had induced the increment of Tg values as isocyanate Tgo. From Fig. 6, both MDI and TDI-based polyurethanes
groups were the main constituents of rigid segments. For a have Tgo about -72 C. One way to approach this lower
lightly crosslinked polymer such as the elastomers pro- value of Tg is by extending the side chain of polyol as
duced in this study, it was observed that there was a linear demonstrated by Clark AJ and Hoong SS [43]. Note that
increase of Tg with increasing crosslink density (Fig. 6). they employed a high mass percent of tetrahydrofuran
The slopes for MDI- and TDI-based polyurethane elas- (THF) incorporation in the side chain and had obtained Tg
tomers were 18.2 and 17.1 C mol kg-1, respectively. In as low as -76 C.
other word, the Tg of MDI-based polyurethane elastomers The effect of these supplementary branching groups
showed more dependent on crosslink density than TDI- probably can be explained from difference found in qual-
based polyurethane elastomers. This higher sensitivity itative approach of frequency response in DMA where E0
inherited by MDI-based polyurethane is probably owed to and complex viscosity (g*) change as a function of fre-
symmetrical structure of MDI that allow better molecular quency (Fig. 7) based on Doi-Edwards theory [44]. It is
123
Understanding intrinsic plasticizer in vegetable oil-based polyurethane elastomer as… 927
10
–46
Tg /°C
1
–48
10
–54
0.1
E' of MDI (r = 1/1.2) TDI -based (r = 1/1.2)
E' of TDI (r = 1/1.2)
–50
n* of MDI (r = 1/1.2)
n* of TDI (r = 1/1.2)
1 0.01
–56 0.1 1 10 100
1.2 1.4 1.0 1.2
Log frequency, Hz
1/MC /mol kg–1 1/MC /mol kg–1
Fig. 7 Crossovers between storage modulus (E0 ) and complex
Fig. 6 A linear dependence between glass transitions temperature viscosity (g*) for MDI-based and TDI-based elastomers at r =
(Tg) and crosslink density 1/1.2 which correspond to relative molecular weight and molecular
weight distribution
MDI r = 1/1.0
higher than TDI-based, indicating qualitatively higher 4 r = 1/1.0
molecular weight. Meanwhile, the crossover between the
3
E0 - g* of TDI-based occur at much higher frequencies
which suggest broader molecular weight distribution. 2
Long-branched polymeric chains such as MDI-based
1
(r = 1/1.2) and TDI-based (r = 1/1.2) showed more fre-
quency dependent and reflected in the E0 curve as reported 0
by Kevin [45]. In retroperspective, higher E0 in MDI-based 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Tensile strain/mm mm–1
also reflect higher ability to store energy.
Fig. 8 Effect of crosslink densities on mechanical tensile stress–
Tensile stress–strain behavior of polyurethane elastomer strain curves for jatropha oil-based polyurethane elastomers at 25 C
As the Tg for all jatropha oil-based polyurethane well energy storage, contributed by the crosslinked polymeric
below the room temperature, they exhibited highly elastic network and entrapped in the chain entanglement, was able
mechanical properties (Fig. 8). Polyurethane elastomers to compensate physical yield in the load direction without
derived from MDI showed higher tensile strength than TDI appreciable deformation in transverse direction. Other type
(Table 1). The ultimate elongation before break for speci- of vegetable oil such as palm oil had also demonstrated
mens in Table 1 was up to 131 and 194% for MDI-based similar mechanical capability as elastomer [43]. The stiff
and TDI-based, respectively. Very low Tg and decent initial response at the beginning of loading is a character-
mechanical modulus are sought in producing scaffolding istic of jatropha oil-based polyurethane, corresponding to
intended for biomedical engineering [46] or in engineering the cleavage of the hydrogen bonds and other secondary
sectors to avoid unanticipated failure. Jatropha oil-based forces in the soft segments [33]. Further the application of
polyurethane showed nonlinear brittle-like tensile stress– aromatic diisocyanate had enhanced the tensile strength.
strain curve with greater flexibility. It is worthy to note that On the other hand, one can increase the elongation at break
the produced elastomers had exceeded 100% tensile elon- by employing aliphatic diisocyanate [47]. This, however,
gation despite behaving as brittle-like in the tensile stress– may depreciate mechanical modulus of the elastomers.
strain. It was observed that, under tensile strain, there was In an unstrained state, the polymeric chains are highly
little visible necking which showed the complexity of coiled with random dispersion. As the polyurethane
mechanical integrity. It was thought that the available underwent strain, the soft segment disentangled and
123
928 A. S. Ahmad Hazmi et al.
123
Understanding intrinsic plasticizer in vegetable oil-based polyurethane elastomer as… 929
DTG/s–1
–0.0010 3
is the deconvulation DTG curve of –0.0010
TDI-based polyurethane 140 –0.0015 2
elastomer. The individual numbers 1
of inset are labeled: 1 multiplet –0.0015
DTG/s–1
120 –0.0020
Mass/%
Temperature/°C
Gaussian, and 3 individual
Gaussian peaks 100 –0.0020
80
–0.0025
60 MDI (r = 1/1.0)
MDI (r = 1/1.1) –0.0030
40 MDI (r = 1/1.2)
TDI (r = 1/1.0)
TDI (r = 1/1.1) –0.0035
20 TDI (r = 1/1.2)
0 –0.0040
0 200 400 600
Temperature/°C
123
930 A. S. Ahmad Hazmi et al.
Peak temperature/C
Step 1 290 299 314 288 293 296
Step 2 373 390 398 391 392 391
Step 3 459 469 473 453 453 452
Peak areaa/%/Normalized peak areab
Step 1 15/1 8/0.5 14/1.5 19/1.5 19/1.4 21/1.6
Step 2 40/2.8 47/3.2 29/3.1 60/4.6 63/4.6 59/4.5
Step 3 45/3.1 45/3.0 57/6.1 21/1.6 18/1.3 20/1.5
Peak width/C
Step 1 54 35 54 62 64 69
Step 2 62 74 58 54 51 49
Step 3 46 34 45 34 36 35
CODc 0.9962 0.9971 0.9976 0.9960 0.9948 0.9957
a
Peak area = Peak area*100/Total peak area
b
Normalized Area = Peak area/first peak area of MDI r = 1/1.0
c
Coefficient of determination (COD) is the measurement of goodness of fit
Fig. 11 Dependence of activation energy (Ea) on conversion (a) as calculated based on Ozawa method
123
Understanding intrinsic plasticizer in vegetable oil-based polyurethane elastomer as… 931
Kinetic of thermal degradation The decomposition of elastomers in this paper under the
given experimental condition can be best described by a
Via isoconversional method, the temperatures correspond model assuming a restricted nucleation growth mechanism
to constant conversion are defined from the resultant mass such as n-dimensional Avrami-Erofeev solid-state model
loss curves. The extent of conversion (a) at a given tem- [54] which integrated ingestion of phantom nuclei and
perature is defined as: coalescence as summarized in Table 5. The shape of Ea-a
mi mT curve (Fig. 11) typically reflects the associated kinetic
a¼ ð11Þ
mi mf mechanism. At the beginning was diffusion-controlled
where mi is the initial mass of step changes, mT is the mass regime with concave-upward curve and had n less than 1 for
of isoconversion at temperature T, and mf is the final mass a \ 0.1. Diffusion is a rate-limited step governed by trans-
of step changes. The rate equation is given by: port phenomena which included formation of product at the
solid–gas interface. It was perceived at the same a, elastomer
da (r = 1/1.2) had higher reaction order indicating higher order
¼ kðT Þf ðaÞ ð12Þ
dt of chemical cleavage of branching groups along the poly-
where k(T) is rate constant and f(a) is the reaction model. meric network. Diffusion type of thermal degradation, onset
Temperature dependence of Arrhenius expression gives degradation temperature, and activation energy for the first
k(T) = A exp(-Ea/RT) where A is the pre-exponential step (a = 0.1) were characteristic of thermally unsta-
factor, Ea is the activation energy, R is the universal gas ble urethane, allophanate and biuret groups. A wide region
constant, and T is temperature at conversion. Ea, A, and between 0.1 \ a \ 0.6 indicated a gradual transition from
reaction order (n) are usually derived in kinetic analysis. diffusion-type to pseudo-type. This transition was evidenced
The experimental procedures were carried out based on on increasing values of Ea and n. Acceleration on Ea-a curve
isoconversional at five different heating rates. Then the typically associated with thermal breakdown along weaker
kinetic parameters were determined by applying Ozawa bond and formation of free radical. Higher values of Ea
[54], Flynn–Wall, and Kissinger [55] methods. Different beyond the middle step (a [ 0.6) with concave-upward
values of Ea at different a verified that jatropha oil-based curve were possibly contributed from relatively medium
polyurethane decomposed in multiple steps in Ozawa plot network functionality. Nevertheless, high molecular weight
(Fig. 11). of soft segment had contributed to enhanced Ea.
Table 5 Kinetic of thermal degradation analysis based on isoconversional method for jatropha oil-based polyurethane elastomers
Polyurethane Activation energy (Ea)/kJ mol-1/pre-exponential factor (ln A)/min-1/reaction order (n)a
Flynn–Wallb Ozawab Kissingerc
a = 0.05 Step 1, a = 0.1 Step 2, a = 0.6 Step 3, a = 0.9 Step 1, a = 0.1 Step 2, a = 0.6 Step 3, a = 0.9
123
932 A. S. Ahmad Hazmi et al.
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