Project Reff. - PT Weltes Energi Nusantara

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PT.

WELTES ENERGI NUSANTARA

COMPANY PROFILE
About Us
Founded in 1995, PT Weltes Energi Nusantara is a multi-disciplinary
Engineering, Procurement, Construction (EPC) and fabrication manufacturer
company in Indonesia with more than 20 years of experience. The company’s
scope of business including: Sugar Plant, Power Plant, Mineral,
Environmental, and Infrastructure
Awards & Certifications
• ASME “U”, “S”
• ISO 9001 ; ISO 14001 ; ISO 18001
• SBUJK Grade B2
(EPC, Mekanikal, Electrical, Civil, Steel Structure)
• Depnaker
• Migas
• SIUJK
• CSMS Pertamina
Workshop Capacity
Steel Structure : 1500 – 2500 Ton/ Month
Equipment : 300 – 400 Ton/ Month
Tankage : 2000 Ton/ Month
Boiler : 1 - 5 Units/ Year
Factory & Office

Workshop : 83.800 m2
Warehouse : 2.500 m2
Concrete Yard : 15.000 m2
Office : 1.200 m2
Total Land Area : 238.000 m2
Construction Equipment
Telescopic Mobile Crane 35 ton :7 Unit
Telescopic Mobile Crane 55 ton :6 Unit
Latice Crawler Crane 150 ton :1 Unit
Excavator PC-200 :1 Unit
Generating Set 350 KVA : 30 Unit
Welding Machine 400A-600A : 1200 Unit
Tankage Automatic Weld (SAW) :2 Unit
Tankage Hydraulic Jacking System : 300 Set
Air Compressor : 20 Unit
Heavy Duty Trailer 85 ton :1 Unit
Lorry Crane 5 ton :2 Unit
In-situ Bending Machine :2 Set
Electric Winch 200 Ton :1 Unit
Human Resources
Senior Engineer : 22 person
Engineering Staff : 63 person
Supervisor : 55 person
Office Staff : 45 person
Workers : 980 person
Our Divisions

1. Sugar Industry (EPC) & Industrial Equipment


2. Steam Boiler & Power Plant
3. Tankage
4. Steel Structure
5. Electrical & Control Automation
Sugar Industry (EPC) & Industrial Equipment

PT Weltes Energi Nusantara provides complete EPC; including commissioning


works in wide range of area skills:

• Cane Sugar Factory


• Sugar Refinery Factory
• Electric Power Plant
• Probiotic Fertilizer Plant
• Rosin Ester Plant
• Water Treatment Plant
• CPO Plant
Sugar Industry (EPC) & Industrial Equipment
Reference List:
• PT Sentra Usahatama Jaya, Cilegon – 2006
Expansion Project 750 to 1500 Ton Sugar/day

• PT Duta Sugar International, Cilegon – 2008


Total Plant as EPCC, Cap. 1000 Ton Sugar/day

• PG Pakis Baru (Salim Group), Pati – 2010


Re-establish & Expansion Project, From 1500 to 4000 TCD

• PG Semboro (PTPN XI), Jawa Timur – 2010


Change Process from Sulfitation to Defecation Remelt Carbonatation, Cap. 5000 TCD

•PG Gorontalo, Sulawesi Utara – 2012


Change Process from Sulfitation to Defecation Remelt Carbonatation, Cap. 8000 TCD

• PG Komering (Salim Group), Palembang – 2011


Refurbished & Modification Total Plant, Cap. 10000 TCD
Sugar Industry (EPC) & Industrial Equipment
Reference List:
• PT Medan Sugar Industri, Medan – 2012
Plant Construction, Cap. 750 Ton Sugar/day

• PT Andalan Furnindo, Jakarta – 2012


Plant Construction, Cap. 1000 Ton Sugar/day

• PG Gondangbaru (PTPN IX), Jawa Tengah – 2013


Change Process from Juice Carbonatation to Sulfitation

• PT.Industri Gula Glenmore (PTPN XII), Glenmore – 2015


Total Plant as EPCC, Cap. 8000 TCD (will start operation July 2016)

• PT Sukses Mantap Sejahtera, Sumbawa – 2014


Relocation, Refurbished & Construction, Cap. 3000 exp. 6000 TCD

• PT Indo Gula Pastika, Solo – 2016


Total Plant as EPCC, Brown Sugar, Cap. 2000 TCD
Sugar Industry (EPC) & Industrial Equipment

Refined Sugar Factory with Capacity 8000 TCD


PT.Industri Gula Glenmore- Banyuwangi (#)
Refined Sugar Factory
Cap. 750 T, exp. to 1500 Ton/ day
PT. Sentra Usahatama Jaya, Cilegon
Refined Sugar Factory
Cap. 1,000 Ton /day
PT. Duta Sugar International at Cilegon
Cane Sugar Factory
Capacity 8000 TCD
PT.Industri Gula Glenmore- Banyuwangi
Cane Sugar Factory with Cap.3000 exp.to 6000 TCD
PT.Sukses Mantap Sejahtera, Dompu-NTB

(#)
PT. Weltes Energi Nusantara

Process Equipment for Sugar Industry


PT Weltes Energi Nusantara, through years of intensive research has now
risen to prominence as a leading manufacturer of sugar cane plants and sugar
plant equipments.

• Cane Handling Equipment • Carbonator


• Truck Tippler • Rotary Leaf Filter
• Cane Cutter • Filter Press
• Unigrator • ION Exchange Resin (Liquor)
• HDHS • Massequite Receiver
• Juice Heater • Sugar Dryer & Cooler
• Single Tray Clarifier • Vibrating Screen
• Rotary Vacuum Filter • Bagasse Handling System
• Evaporator • Bagasse Dryer
• Vacuum Pan • Bagasse Boiler
• Continuous Vacuum Pan • CO2 Gas Treatment
•Vacuum Pan Agitator • etc
•Vertical Crystallizer
PT. Weltes Energi Nusantara

Process Equipment for Sugar Industry

Vacuum Pan Agitator

Rotary Leaf Filter Sugar Dryer and Cooler


PT. Weltes Energi Nusantara

Process Equipment for Sugar Industry

Filter Press

Rotary Vacuum Filter Evaporator, Heating Surface


Process Equipment for Sugar Industry

Continuous Vacuum Pan

Continuous Vertical Crystallizer


Rotary Leaf Filter
(#)
PT. Weltes Energi Nusantara

Other EPC & Construction Project


Reference List:
• PT Ecogreen Oleochemicals, Batam – 2003, 2007, 2014
Fabrication & Construction Work for Oleochemicals Plant (Phase 1, 2, 3)

• PT Jawa Pos Paper Mill, Mojokerto – 2007


Power Plant Cap. 25 MW

• PT Kalimantan Fajar Kaltim (Jawa Pos Group), Kalimantan Timur – 2008


Power Plant Cap. 2 x 25 MW

• PT Meratus Jaya Iron Steel, Kalimantan Selatan – 2010


Fabrication & Construction Iron Smelting Plant

• PT Krakatau Steel, Cilegon – 2012


Revamping Work for Electric Arc Furnace, JO with Siemens Vost Alpine

• PT Krakatau Posco, Cilegon – 2013


Fabrication & Construction Work for Posco Steel Mill
PT. Weltes Energi Nusantara

Other EPC & Construction Project


Reference List:
• PT Semen Holcim, Tuban – 2013
Fabrication & Construction Work Cement Plant for Thysen Krupp Polysius

• PT Pertamina, Jakarta – 2013


Lube Oil Blending Plant, JO with SAE – Chiyoda (Japan)

• PT Indocement Tunggal Prakasa, Citeureup – 2013


Fabrication & Construction Work for Plant 14

• PT Semen Indonesia, Rembang - 2016


Fabrication & Construction Work for Rembang Plant

• PT Pelabuhan Indonesia, Surabaya - 2016


Tankage & All Facilities as EPCC
Batam Ecogreen Oleochemical III- Plant (EPC)

Ecogreen Oleochemical III Plant- Batam ( EPC )


Semen Indonesia-Rembang (Fabrication & Construction)

(#)
Semen Indonesia-Rembang (Fabrication & Construction)

(#)
Semen Indonesia-Rembang (Fabrication & Construction)
Semen Indonesia-Rembang (Fabrication & Construction)

PT. Weltes Energi Nusantara 27


PT. Weltes Energi Nusantara 28
PT. Weltes Energi Nusantara

Process Equipment for Others

Coal Crusher HydroChem Fatty Alcohol Plant

Nitrogen Receiver Tank Tripper Carriage


PT. Weltes Energi Nusantara

Process Equipment for Others

ID Fan

Electric Arc Furnace

Bag Filter
Process Equipment for Others

Reverse Osmosis Plant Reverse Osmosis Plant

Coal Handling System Portal Reclaimer


PT. Weltes Energi Nusantara

Steam Boiler & Power Plant


Reference List:
• PT Asahimas Chemical, Cilegon
• Sumisho Metalex Corporation – PLTU Tanjung Jati
• PT Adiprima Suraprinta, Gresik
• PT Styrindo Mono Indonesia, Cilegon
• PT Sentra Usahatama Jaya, Cilegon
• PT Dharma Satya Nusantara, Gresik
• PT Permata Dunia Sukses Utama, Cilegon
• PT PLN (Persero), Kotabaru
• PT Cahaya Fajar Kaltim, Kalimantan Timur
• PG Jatiroto, Jawa Timur
• PG Semboro, Jawa Timur
• PG Pakis Baru, Pati
• PT Duta Sugar Internasional, Cilegon
•PT Meratus Jaya Iron Steel, Kalimantan Selatan
PT. Weltes Energi Nusantara

Steam Boiler & Power Plant

Coal Boiler with capacity 60 Ton/ hour Coal Boiler Cap 45 ton/hour

Power Plant Capacity 1 x 25 MW HRSG Power Plant 2x14 MW


Steam Boiler & Power Plant

HRSG Power Plant 2x14 MW


PT.Meratus Jaya Iron Steel
Batulicin,Kalsel
(#)
Steam Boiler & Power Plant

Furnace

Erection Economizer Boiler

HRSG Power Plant 2x14 MW


PT.Meratus Jaya Iron Steel
Batulicin,Kalsel (#)
Stack
Steam Turbine & Generator 2x25 MW Installation

Steam Turbine & Generator Installation


PT. Weltes Energi Nusantara

Tankage
Using Standard Code API 650 latest edition, API 653 and API 620.
Our Product Range:

• Cone Roof Tank


• Dome Roof Tank
• Cone Internal Floating Roof Tank
• Dome Internal Floating Roof Tank
• Single Deck Floating Roof Tank
• Double Deck Floating Roof Tank
• Double Wall Suspended Dome Roof Tank
PT. Weltes Energi Nusantara

Tankage
Erection Method:
1. Conventional Shell Erection 2. Dome Roof Air Rising 3. Hydraulic Jacking Up
PT. Weltes Energi Nusantara

Tankage
Reference List:
• PT Pertamina Persero, Tanjung Priok
• PT Vopak Indonesia, Cilegon
• PT Shell Indonesia, Kalimantan Selatan
• PT Ecogreen Oleochemicals, Batam
• PT Wings Surya, Surabaya
• PT Cargill Indonesia, Manado
• PT Kaneka Food Indonesia, Karawang
• PT Redeco Petrolin Utama, Merak
• PT Karunia Alam Segar, Gresik
• PT Perhutani Unit II, Jawa Timur
• PT Pabrik Kertas Tjiwi Kimia, Mojokerto
• PT Trans Pacific Petrochemical Indotama, Tuban
•PT Gawi Makmur, Banjarmasin
• PT Krakatau Posco Dong-Suh Chemical, Cilegon
• PT Bosowa Duta Energasindo, Makasar
• PT Golden Hope Nusantara, Kotabaru
• PT Adiprima Suraprinta, Gresik
PT. Weltes Energi Nusantara

Tankage

TPPI - Tuban Shell Indonesia – Pulau Laut PT.Redeco- Merak

92 Unit Tank, Lube Oil Blending Plant at PERTAMINA Tanjung Priok


PT.Krakatau Posco Dongsun Calcination - Cilegon PT.Krakatau Posco Dongsun Calcination - Cilegon

PT. Weltes Energi Nusantara


(#)
Silo Tank
Storage Tank
PT. Weltes Energi Nusantara

Steel Structure
With over 87,000 Square meter of production floor, production capacity of
1500-2500 MT/month, our facility is well equipped with modern CNC
Machines to handle our client needs.
• General Steel Structures
• Industrial Steel Structures
• Portal frames and single storey buildings
• Pre Engineered Buildings
• Steel Towers
• Conveyors
• Steel Bridges
• Build-up Beam
• Stairs, Handrails and miscellaneous
PT. Weltes Energi Nusantara

Steel Structure
Reference List:

• Sumitomo Metal Mining Engineering,Co.Ltd – Smelting,Gresik


• PT Ecogreen Oleochemical, Batam
• PT Semen Holcim, Tuban
• PT Semen Gresik, Tuban
• PG Gondang Baru, Jawa Tengah
• PT Wijaya Karya, Jakarta
• PT Indocement, Bogor
• PT Sukses Mantap Sejahtera, Sumbawa
• PT Aneka Tambang, Pomala
• PT PLN (Persero), Kotabaru
• Krakatau Posco Chemtech Calcination, Cilegon
• PT Medan Sugar Industry, Medan
• PT Kereta Api Indonesia, Jawa Timur
• PT Indonesia Chemical Alumina, Tayan
• PT.Semen Gresik, Rembang
PT. Weltes Energi Nusantara

Steel Structure

Coal Shed Building PLTU Kepatapng Railway Bridge PT.KAI

Clinker Transport Transfer Tower Metyl Ester & Fatty Alcohol Building Construction, Batam – PT.Ecogreen
PT.Indocement, Citeurup Oleochemicals
FA Steel Stucture – PT.Ecogreen Batam

Sumitomo (SMMEC)-PT.Smelting WET ESP Structure ME


PT. SteelEnergi
Weltes Stucture – PT.Ecogreen Batam
Nusantara
(#)
Semen Indonesia-Rembang (Fabrication & Construction)
Semen Indonesia-Rembang (Fabrication & Construction)

PT. Weltes Energi Nusantara


(#)
Gallery Conveyor, Asam-Asam

Sumitomo (SMMEC)-PT.Smelting WET ESP Structure

Sumitomo (SMMEC)- Transfer Tower, PT. Weltes Energi Nusantara


Turbine Building (#)
PT.Smelting WET ESP Structure PT.Indocement,Citerurep PT.Ecogreeen,Batam Sugar Warehouse – Sugar Plant Dompu
Warehouse 102 dan 124 Tj.Perak-PT.Pelindo
Warehouse 102 dan 124 Tj.Perak-PT.Pelindo

PT. Weltes Energi Nusantara


Gallery Conveyor PT.Medan Sugar Industry Process House –PT.Sukses Mantap Sejahtera,Dompu (#)
PT. Weltes Energi Nusantara

Electrical & Control Automation


1. Switchboard Manufacturer and Installation
a Main Distribution Panel (MDP )
b Sub Distribution Panel (SDP)
c Motor control Panel (MCC) - start stop engine
d Capacitor Bank Panel
e MV Medium voltage Panel For feeder
2. Instrument Automation & electrical device Supplier
3. Automation and control system engineering with DCS (distributed control system)
and PLC (Program logic controller)
- HMI Human Machine Interface system
- Servo , Stepper motor , inverter
-Sensor (Temperature, pressure, differential pressure, flow, level, electrical status )
4. Cable ladder , Cable tray system
5. engineering Service and technical support
6 . System integrator and supplier for Schneider, ABB, Siemens
For DCS and PLC system our company be appointed as Control system integrator for
Siemens PCS system.
PT. Weltes Energi Nusantara

Electrical & Control Automation


Reference List:
• PT. Sentra Usahatama Jaya, Cilegon
• PT. Styrindo Mono Indonesia, Serang
• PT. Sentra Usahatama Jaya, Cilegon
• PT. Asahimas, Cilegon
• PT. Permata Dunia Sukses Utama, Cilegon
• PT. Cahaya Fajar Kalimatan Timur, Tenggarong
• PT. Duta Sugar International, Cilegon
• PG. Djatiroto, Lumajang
• PG. Semboro, Jember
• PT. Sentra Usahatama Jaya, Cilegon
• PT. Pabrik Gula Gorontalo, Gorontalo
• PT. Meratus Jaya Iron & Steel, Batulicin
• PT. Andalan Furnindo, Cilegon
PT. Weltes Energi Nusantara

Electrical & Control Automation

Refined Sugar Factory with Capacity from 750 Ton/ day expanded to 1500 Ton/ day
PT. Sentra Usahatama Jaya, Expansion Phase II at Cilegon
Control Room-PT.Industri Gula Glenmore (Banyuwangi) PT.Industri Gula Glenmore (Banyuwangi)

MCC-Glenmore (Banyuwangi) Control Room-PT.Industri Gula Glenmore (Banyuwangi)


PT. WELTES ENERGI NUSANTARA
On-Going Reference Project
SEMEN INDONESIA- REMBANG
FABRICATION AND CONSTRUCTION

PT. Weltes Energi Nusantara 57


SEMEN INDONESIA- REMBANG
FABRICATION AND CONSTRUCTION

PT. Weltes Energi Nusantara 58


SEMEN INDONESIA- REMBANG
FABRICATION AND CONSTRUCTION

PT. Weltes Energi Nusantara 59


PT. Weltes Energi Nusantara

PT. INDUSTRI GULA GLENMORE


EPC Sugar Plant Cap.8000 TCD
PT. Weltes Energi Nusantara

PT. INDUSTRI GULA GLENMORE


EPC Sugar Plant Cap.8000 TCD
PT. Weltes Energi Nusantara

PT. INDUSTRI GULA GLENMORE


EPC Sugar Plant Cap.8000 TCD
PT. Weltes Energi Nusantara

PT. INDUSTRI GULA GLENMORE


EPC Sugar Plant Cap.8000 TCD
PT. Weltes Energi Nusantara

PT. INDUSTRI GULA GLENMORE


EPC Sugar Plant Cap.8000 TCD
PT. INDUSTRI GULA GLENMORE
EPC Sugar Plant Cap.8000 TCD

65
PT Sukses Mantap Sejahtera, Dompu-Sumbawa
Sugar Plant Cap. 3000 exp. 6000 TCD

66
PT Sukses Mantap Sejahtera, Sumbawa
Sugar Plant Cap. 3000 exp. 6000 TCD

67
PT Sukses Mantap Sejahtera, Sumbawa
Sugar Plant Cap. 3000 exp. 6000 TCD 68
PT Sukses Mantap Sejahtera, Sumbawa
Sugar Plant Cap. 3000 exp. 6000 TCD

69
PT Sukses Mantap Sejahtera, Sumbawa
Sugar Plant Cap. 3000 exp. 6000 TCD

70
Paint Work Shop

PT. Weltes Energi Nusantara


THANK YOU

PT. WELTES ENERGI NUSANTARA


Jl. Raya Kedamean No. 168, Ds. Mojotengah - Menganti
Gresik 61174, Indonesia
Phone : +62 31 7913777
Fax : +62 31 7912047
Email : LHY@weltes.co.id
Website : www.weltes.co.id

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