Professional Documents
Culture Documents
Okabe Product Catalog en
Okabe Product Catalog en
Okabe Product Catalog en
◆ Corporate Profile
1
INDEX
2
Plastic Plug …………………… 100(B90-0930) Rust-proof Tube ………………… 126(G-0430)
Covering Depth Marker ……… 100(B90-0980) Heat-Shrinkable Masking Tube … 127(G-0510)
Measuring Pole ………………… 101(B90-0990) Anti-Galling Spray ……………… 127(G-0520)
〔Chamfers〕
Foamed Chamfer/Joint Strip
…………………………………… 102(B96-0110)
Foamed Chamfer/Joint Strip(Black)
…………………………………… 104(B96-0210)
Plastic Chamfer/Joint Strip …… 106(B96-0310)
C Rebar Work
〔Joints〕
CS Rebar Joint ………………… 108(C10-0010)
CS Rebar Joint : Concrete Joint 110(C10-0110)
OS Rebar Sleeve ……………… 111(C10-0210)
〔Pile Head〕
Pile Head Basket ……………… 112(C20-0010)
Pile Head Cover ……………… 112(C20-0110)
〔Spacers〕
Slab Bolster …………………… 113(C30-0010)
Plastic Spacer ………………… 114(C30-0110)
〔For Foundation〕
Footing Beam Stand : Large … 115(C40-0010)
Footing Beam Stand : small … 116(C40-0110)
〔For Beam〕
Beam Lowering Stand Ⅰ ……… 117(C50-0310)
Beam Lowering Stand Ⅱ ……… 118(C50-0320)
G Civil Engineering
Unit-Type Sliding Form ………… 119(G-0010)
Inner Unit W5/8 …………………… 120(G-0110)
Falsework Bracket Insert………… 121(G-0120)
Cone : Falsework Bracket ……… 121(G-0210)
She Bolt …………………………… 122(G-0310)
Dummy Bolt ……………………… 122(G-0320)
Pig-Tail Anchor …………………… 123(G-0330)
Angle-Adjuster Bolt ……………… 123(G-0340)
Cebo Hardener 20 ……………… 124(G-0410)
Disparlight ………………………… 125(G-0420)
3
φ 48.6 Clamp Product No. A10-0010
For φ 48.6 steel pipe
Product
Weight Quantity Weight
Packing Allowable load
(kg/pc) (pc/case) (kg/case)
● Fixed φ48.6 4.90kN (500kgf)
Fixed φ 48.6 0.71 30 21 ● Swivel φ48.6 3.43kN (350kgf)
Case
Swivel φ 48.6 0.70 30 21
4
Beam Clamp Product No. A10-0040
A
For H-beam & φ42.7 or φ48.6 steel pipe
Construction
Temporary
Type A-1 Type A-2 Type B-1 Type B-2 Type C
For the Lateral side of H-beam For the Top or the Bottom side of H-beam Detachable 2-way
Fixed / Swivel Fixed / Swivel
Formwork
Concrete
(When φ48.6)
C
Rebar Work
Weight Quantity Weight ◆Allowable load
Product Packing
(kg/pc) (pc/bag) (kg/bag)
G
Type A-1 / A-2 Lateral Type B-1 / B-2 Top/
A-1 (Fixed) 1.04 20 20 side of H-beam Bottom side of H-beam
A-2 (Swivel) 1.04 20 20
Engineering
B-1 (Fixed) 1.04 20 20
PP bag
B-2 (Swivel) 1.04 20 20
Civil
C (Preset Lateral) 1.80 15 22
C (Preset Top or Under) 1.80 15 22
力の方向
Direction Direction
力の方向
Features of force of force
● Specially
designed hot rolled material is used for the U-
shaped part.
● The wide U-shaped part provides excellent stability.
● Compact design.
● The clamp can be securely fastened to a steel frame be- Parallel to push bolts orthogonal to push bolts
cause of the use of high tensile cup point bolts as lock Allowable load: 4.41kN(450kgf) Allowable load: 3.08kN(315kgf)
bolts.
Cautions
● Tightening
torque for both U-shaped hardware and single
clamp is 3.43~4.41kN・cm (350~450kgf・cm).
● Two beam clamps must be installed for clamping.
● Regarding the common type clamp, check the tightening
of the clamp attaching bolt before using the clamp.
[Tightening torque: 2.45kN・cm (250kgf・cm)]
● Do not use the clamp in such a direction as to cause
slipping or falling from the H-beam, etc.
● Fit the U-shaped hardware to the H-beam etc., until fully
inserted, and tighten the U-shaped hardware.
● H-beam etc., to which the clamp is attached must be
6mm or more in thickness.
● The applicable flange thickness is up to 32mm.
● The clamp must be used within the allowable load.
5
Beam Clamp Multipurpose Product No. A10-0050
For H-beam & φ42.7 or φ48.6 steel pipe
Direction Direction
Transformable of force of force
2-way
Features
(In case of φ48.6)
flange thickness) 66(ø48.6の場合)
● One
clamp serves as two types (orthogonal and parallel types):
Beam clamp fixed & diagonal types
▶ Beam Clamp Multipurpose D1
Beam clamp fixed & parallel types
(鉄骨フランジ厚)
80
∼37
Cautions
● Do
not use the product with a standard beam clamp at
Weight Quantity Weight
Product Packing the same location. The clearance from the steel frame to
(kg/pc) (pc/bag) (kg/bag)
the pipe will be as shown in the figure below.
D1 (Fixed) 1.15 20 23 PP ● Applicable flange thickness is up to 37mm.
D2 (Swivel) 1.15 20 23 bag
● Be sure to use the product within the allowable load.
Lateral Side Use: 16mm difference Top/Under side Use: 21mm difference
Beam Clamp Multipurpose Beam clamp Beam Clamp Multipurpose Beam clamp
6
Rebar/Pipe Cap Product No. A10-0110
A
Plastic cap for rebar or φ 48.6 steel pipe
Construction
Temporary
Features
● Two sizes cover various rebar diam-
eters and φ48.6 pipe.
● By simply fitting the cap, injuries
can be prevented.
● The cap is structured in such a way
B
that it can be easily fitted and does
not come off easily.
Formwork
Regular Size: Rebar(D13, D16, D19,D22, D25)
Concrete
Steel pipe φ48.6
Small Size: Rebar(D10, D13)
※ Small size does not fit the pipe Cautions
● The
cap can be used only for applicable sizes.
Quantity Weight ● Fit the cap to a rebar or pipe by pressing it until the tip of
Product Packing
(pc/case) (kg/case) the rebar/pipe touches inner surface of the cap.
Regular size 200 4
Case
●Avoid reusing the product for a rebar/pipe of smaller diam-
eter, as its holding force is weakened. C
Small size 500 4 ●Do not use the product if it is cracked or damaged.
Rebar Work
Clamp Cover Product No. A10-0120
Plastic cover for Okabe clamp
◆Application
Soft Plastic Hard Plastic ● To
prevent passersby from danger
G
at a road construction site, etc.
Engineering
● To prevent workers from danger at
a construction site.
● Safety aisle signs at a civil engi-
neering/construction site.
Civil
● To prevent danger at stage setting,
product racks, bon dance platform,
etc., which use scaffolding clamps.
Cautions
Weight Quantity Weight ● Do
not step on the cover as it is
Product Packing
(kg/pc) (pc/case) (kg/case) slippery.
Soft plastic 0.02 100 2 ● Since the shape differs depending
Case on the manufacturer, do not use the
Hard plastic 0.05 100 5
cover for a clamp made by another
manufacturer.
Features
Safety Sign
●E
asy to attach and remove with
one-touch operation.
7
Wall-Tie Insert Product No. A20-0010
Insert for wall-tie
ø25 guaranteed.
ø28
● Use this product together with
81
Scaffolding Keeper.
95
Allowable load
50
Type B
55
Type Z
ø25
ø28
85
100
Product
Weight Quantity Weight
Packing
◆How to use
(kg/pc) (pc/bag) (kg/bag)
Formwork
W1/2 Type C 0.12 150 18 PP bag Wall-Tie Insert
Cautions
Formwork
●Do not use the product as a scaffolding bracket or a scaf- Wall-Tie Insert
folding support anchor. Type Z
●Do not use the product in the direction where shearing
action is applied.
●Be sure to use the product within the allowable load.
Type Z
Allowable Tensile and compression: Plug
38 91
Weight Quantity Weight
Product Packing
(kg/pc) (pc/case) (kg/case)
Undressed concrete: Plug driving type
W1/2 W1/2 Type C 0.16 100 16
Type B 0.17 100 17 Case
Type Z
32 91 Cautions
● Use a φ21 drill for woodworking (sold separately).
● Use
this product according to the usage instructions for Wall-Tie Insert.
8
Wall-Tie Insert:Cast-In Product No. A20-0030
A
Cast-in insert for wall-tie ◆Working method
Construction
Installation drawing
Temporary
Removal drawing
Cover Plug
Embossed Stopper cone Main body
B
Bolt
Mortar
Spacer Features
Formwork
Concrete
Stopper cone
● The
insert can be installed just by hitting it with a hammer.
● The
integrally molded cone provides large fixing power,
eliminating the risk of breakage.
● The
concrete surface can be finished neat and clean, as
the stopper cone does not leave resin for fixing.
12 5 [For Thicker wall]
C
19∼32
Product Applicable dimensions Weight Quantity Weight Packing Allowable Tensile and compression:
(mm) (kg/pc) (pc/case) (kg/case) load 4.41kN (450kgf)
Rebar Work
Standard 12 0.14 100 14 Case
For Thicker Wall -19~32 19〜32 — — — —
Cautions
Cover Plug — — — — —
* Made-To-Order is available for other wall thickness. ● Use
a φ21 drill for woodworking (sold
separately).
● Use this product according to Wall-Tie
Insert usage instructions.
G
Engineering
Civil
9
Wall-Tie Product No. A30-0010
Tying hardware for scaffolding & wall
(Range of use)
Type A
Type G
Certification mark
Fixing plate
◆Application Clamp Washer Handle Adjusting Adjusting Joint bolt Joint pipe Top bolt (Taper)
bolt pipe and nut
● To prevent scaffolding overturn
● To prevent scaffolding buckling
Allowable load Tensile and compression: 4.41kN (450kgf)
Features Cautions
● IVY thread of the adjusting bolt ●S crew the top bolt into the insert all make a connection using a pipe,
which has twice larger pitch than the way. etc.
the conventional thread is a key ● Tighten the bolt of the clamp with a ● Use Wall-Tie Insert (A20-0010~30)
tech to effectiveness. tightening torque of 3.43~4.41kN・ as an insert on the wall side.
● IVY thread also makes it easier to cm (350~450kgf・cm). ● D o not use the product for any
remove concrete from the adjust- ● W hen attaching the clamp to (or purpose other than using it as hard-
ment bolt. removing the clamp from) the up- ware to connect scaffolding and
●L ong Top bolt provides easy finishing right post of the scaffolding, use a wall (e.g. placing a scaffolding walk
work with mortar, tiling, or anything. dedicated tool such as a ratchet board on the product).
● Variety of sizes can be offered (Type spinner, and do not hit the bolt with ● B e sure to use the keeper within
A). a hammer, etc. the allowable load.
● T op bolt can be rotated indepen- ● To attach or remove the top bolt,
dently from Body, which provides use a ratchet spanner or form tie
removal work extremely easier (type spanner (type G).
G). ● Attach the product at right angles
● The totatable top bolt of type G en- to the building as much as pos-
Compression
ables the angled fastening. sible. When it is difficult due to the 8.83kN or more
structure or location of the building, & tensile
Range of use L Pipe length l1 Bolt thread length l2 Weight Quantity Weight
Product Packing
(mm) (mm) (mm) (kg/pc) (pc/case) (kg/case)
Type A 160 160〜200 95 65 0.77 20 15
200 200〜240 110 79 0.84 20 17
300 240〜320 150 116 0.94 20 19
350 280〜400 190 156 1.04 20 21
400 320〜480 230 196 1.15 20 23
600 480〜670 390 236 1.45 10 14 Case
800 670〜860 580 236 1.70 10 17
1000 860〜1050 770 236 1.94 10 19
Type G 300 275〜350 130 104 1.29 15 19
400 350〜500 205 179 1.48 15 22
600 500〜650 355 179 1.71 10 17
10
Pipe Holder Cup Product No. A30-0020
A
Holder cup for steel pipe or scaffolding frame
Construction
◆Spece ◆Application
Temporary
●T
o receive steel pipe or scaf-
folding frame to place pressure
resisting board
(Through hole)
B
Water stop
Locknut
Formwork
Concrete
Allowable load 4.90kN(500kgf)
4 nail hole
◆How to use
In case the cup is removed In case the cup is embedded
(Unit: mm)
C
H200 H300 H500 Steel Pipe φ48.6 Steel Pipe φ48.6
Scaffolding Frame Scaffolding Frame
min max min max min max φ42.7 φ42.7
Remove scaffolding after Remove the cup part Remove scaffolding after
H 170 240 230 360 340 580 placing concrete placing concrete
Fill the cup with mortar
Dimensions h 130 200 190 320 300 540 Curing cover Fill the threaded hole with mortar
Pipe Holder Cup Pipe Holder Cup
Pipe Holder Cup
of each part A
Rebar Work
95 155 265 Pipe Holder Cup
Cautions
● Use
the product within the allowable load of 4.90kN・cm (500kgf・cm). Make the load act vertically.
(Horizontal load is not taken into consideration.) G
● The numerical value of the allowable load is the strength of this product.
● Do not use the product under horizontal load.
Engineering
● After adjusting the height, be sure to tighten the locknut.
● After adjusting the height, be sure to set the waterstop ring in the middle between the cup lower end and the locknut.
● Be sure to place the pipe in the center of the cup.
Civil
● Be sure to secure the baseplate with four concrete nails, and use the product within the applicable height mentioned
above.
● When the cup is removed, lower the waterstop ring near the locknut and cure the bolt part before placing concrete.
11
Slide Bracket Product No. A30-0030
Extendable bracket for scaffolding walk board
Caution: Do NOT install no
more than 1 Slide Bracket be-
tween Wall-Ties.
12
Pipe Joint Product No. A30-0060
A
Joint hardware for φ 48.6 steel pipes with pins
◆Allowable load
Construction
● Tensile load: 7.35kN (750kgf)
Temporary
215
φ42
(kg/pc) (pc/case) (kg/case)
Pipe Joint 0.56 30 17 Case
Formwork
Concrete
Base plate for φ 48.6 steel pipe or scaffolding frame
φ42
C
101
Rebar Work
Weight Quantity Weight
Product Packing
(kg/pc) (pc/case) (kg/case)
Engineering
φ34
Allowable load
Allowable bearing capacity kN (kgf) according to the travel
Civil
length of Jack Base
Type of scaffold Standard frame
Travel frame Less than 1,800mm~ Simple frame
380
13
Scaffolding Rubber Strap Product No. A30-0220
Scaffolding walk board strap
Product
Total
length
Weight Quantity Weight
Packing
Cautions
(kg/pc) (pc/case) (kg/case)
(mm) ● D
o not use an elongated or deformed hook.
Scaffolding ● D
o not apply an impact to the rubber band.
800 0.10 200 20 Case
Rubber Strap ● Do not use an old or deteriorated band.
● Do not use a twisted or tied band.
● Do not use a rusty band.
14
Chain Hanging Loop:Beam Product No. A30-0310
A
U-shaped chain hanging loop for H-beam
◆How to use
Construction
◆Size
Temporary
60
B
Formwork
Concrete
NG Good
easily causes hardly causes
link deformation link deformation
C
Range where use
Range of use should be avoided Chain Hanging Loop:Beam 0.98 25 24 PP bag
Rebar Work
Features Cautions
●T he special large ring facilitates ●H ang a chain to the product in such flange until the flange is fully insert-
easy chain hanging operation, and a way as to avoid deformation of ed.
protects the chain from kinks and chain link. ● A pplicable flange thickness of H-
deformation. ● D o not use the product for lifting beam is no less than 6mm, and no
● T he use of hot rolled steel with steel beams.
G
more than 32mm.
higher strength and stability allows ●T ighten the bolt with a tightening torque ● B e sure to use the hanging loop
safe installation. of 3.43~4.41kN・cm (350~450kgf・cm). within the allowable load.
●T he swivel and swing ring enables ● Regarding the pulling directions of
Engineering
easy installation. the ring, follow the“Range of use”
● T h e s w i n g r i n g a l s o a l l o w s f o r shown in the figure above.
compact storage. ● In a case of hanging shelf scaffold-
Civil
● The hanging loop can be securely ing, use the hanging loop within the
fastened to H-beam because of the allowable load for scaffolding chain.
use of high tensile cup point bolts ●W hen mounting the hanging loop to
as lock bolts. a flange, fit the U-shaped part to the
Covering
Covering L
Weight Quantity Weight
Product depth dimension Packing
(kg/pc) (pc/case) (kg/case)
(mm) (mm)
Chain Hanging Loop:Insert 35 35 50 0.43 50 21
41 Chain Hanging Loop:Insert 50 50 65 0.43 50 21 Case
Allowable load 4.21kN(430kgf) Chain Hanging Loop:Insert 70 70 85 0.43 50 21
15
Pipe Hanging Chain Product No. A30-0330
Hanging chain for round steel pipe
7D
o not use a rusty 8D
o not use this chain
chain. for slinging of cargo
lifting appliance.
16
Beam-Tie Joint Product No. A30-0340
A
Joint hardware for wall-tie & H-beam
Construction
Product Weight Quantity Weight Packing
Temporary
(kg/pc) (pc/bag) (kg/bag)
Beam-Tie Joint 0.69 25 17 PP bag
Formwork
Concrete
bolt enables the joint to be se-
curely fixed to a steel frame. In ad-
dition, installation is easy.
Cautions
● Tighten
the bolt securely with a
C
tightening torque of 3.43~4.41kN・cm
(350~450kgf・cm).
● Be sure to connect only one wall-tie
Steel beam
per prodct, and do NOT connect two
Rebar Work
Beam-Tie Joint
wall-ties to the product.
● Do not use any ordinary bolt or de-
formed bolt other than a dedicated
bolt.
Wall connecting hardware ● Be sure to use this product within
(e.g. Wall-Tie Type A)
the allowable load.
Scaffolding frame
Cup point bolt W1/2
Steel pillar
Allowable load
4.41kN (450kgf) G
Engineering
Civil
17
H-Beam Scaffolding Hanging Frame:Welding Product No. A30-0410
Scaffolding hanging frame for H-beam
◆How to use
◆Size
■ Cantilever B type
1005
90
18
主桁 チャンネルブラケット
主桁 90°
ハイブラケット チャンネルブラケット
119 ハイブラケット
使用する範囲 使
H-Beam Scaffolding Hanging Frame:Welding-Free Product No. A30-0420
A 使用
Non-welded scaffolding hanging frame for H-beam
◆How to use
Construction
1. Cross the suspenders, and hitch
Temporary
the grip hardware on the flange of
90°
the steel beam. (See Fig. 2.)
使用する範囲 使用を避ける範囲 2. Insert the clip into the suspender [質量
holes which match the flange width,
and lock the suspenders. (See Fig. 1)
3. Tighten each bolt for the grip hardware
[質量/0.83kg] 36
36
37Fig. 2.)
at the allocated positions. (See
4. Install scaffolding board, handrail
B
37 39 pipe, etc. Then, lift and install the
steel beam.
Formwork
Concrete
Main reinforcement
(Fig. 1)
A型
(Fig. 2)
B型
Cautions
Main reinforcemen
140以上
Suspender
250以上
250以上
Stirrup Suspender
Steel
B beam flange
●T he product should be installed at
Steel t Suspender intervals
Steel of 1,800mm (1,829mm)
beam flange
Strik
beam B
Grip hardware
or less. Suspender
Strik
Stirrup
e
Steel
t
1
s
beam
In
rt
Rebar Work
Tighten
● T ighten the grip hardware with a
Suspender Clip
Tighten 36mm
tightening torque of 3.43kN or ・cm
more
(350kgf・cm).
Engineering
Features
●A ttached to the balcony handrail wall
Civil
and serves four purposes: prevention
of flying or falling objects, simple
scaffolding, receiving supports (S and
L types), and fixing handrail.
● Lightweight and easy to carry.
● P r o v i d e d w i t h r u b b e r c o v e r t o
protect the structure surface.
● The clamp can be rotated freely.
◆ Size
240
240
240 240
240
240 280
280
280 ◆ Allowable load
404080
40 80
80 4080
40
40 80
80
19.60kN
42
42
42
42
42
42
(2000kgf)
75 50
75 50
50
50
50
50
50
50
50
50
50
50
50
50
50
90
90
90
90
90
90
90
90
90
4.90kN
15 75
(500kgf)
180
180
15 180
180
15 180
180
300
300
300
15
15
180
180
180
W
WW
500
500
500
500
500
500
15
15
15
15
380
380
380
380
380
380
30
30
30
50
50
50 W
WW W
WW
30
30
30
30
30
30
50
50
50 50
50
50
19
Balcony-Wall Joint Ⅱ Product No. A30-0440
Extendable joint hardware for
scaffolding & balcony wall
W
Features
●T
he effective length can be adjusted Projecting
part
for 3 stages from 150~450mm with
A to C adjustment holes.
●T
he bolt height can be also adjusted
with h1 and h2 adjustment holes.
●T
he main body and bolt part can be
separated so that the main body can ◆ How to use *W
hen using Balcony-wall Joint Ⅱ, take the fall prevention
measures as shown in the figure.
be removed even after attaching the
guard to the handrail wall.
Fall prevention
Fall prevention
measuresmeasuresmeasures
Fall prevention
◆ Size
Fall prevention
Fall prevention
measuresmeasuresmeasures
Fall prevention
Balcony-wall
Balcony-wall
Joint ⅡJoint Ⅱ Joint Ⅱ
Balcony-wall Balcony-wall
Balcony-wall
Joint ⅡJoint Ⅱ Joint Ⅱ
Balcony-wall Balcony-wall
Balcony-wall
Joint ⅡJoint Ⅱ Joint Ⅱ
Balcony-wall
Clamp
Pre-castPre-cast
concreteconcrete
balconyconcrete
Pre-cast balcony balcony Pre-castPre-cast
concreteconcrete
balconyconcrete
Pre-cast balcony balcony Pre-castPre-cast
concreteconcrete
balconyconcrete
Pre-cast balcony balcony
Upright Upright
post φ 48.6
post φ 48.6
Upright post φ 48.6
Safety Safety
net net SafetySafety
net net
Safety net Safety net
Slide Slide
bracket
bracket
Slide bracket
Shoring
Shoring
Prop Shoring
Prop Prop
Upright Upright
post φ 48.6
post φ 48.6
Upright post φ 48.6
*T
ightening bolt is a 21mm hexagonal bolt.
Range of use by each adjustment hole Prevention of flying and Simple scaffolding Receiving Shoring Prop
falling objects (only types S and L)
A 150〜250mm Effective h1 150mm
height
W B 250〜350mm (h) h2 80mm Cautions
C 350〜450mm Weight 6.0kg ●U se the product within the allow- ●F it the product to the handrail wall
able load. until it touches the wall top end,
● F asten the upright pipe securely and fasten it securely.
with two clamps located up and ● If there is space between the product
down. and the top end of the wall, place
● Note that at least two up and down filling material.
the product and at least two right ● When using the product, please
and left the product must be used. read the instruction manual.
20
Slope Bracket Ⅰ Product No. A30-0510
A
Scaffolding bracket for slope
◆How to use ◆Size
Construction
Temporary
Slope Use Vertical Use
typically for
dam
995
Handrail stanchion
Horizontal
B
member
Vertical
member
I
Formwork
● When folded
Concrete
Diagonal member
Rebar Work
can be reduced. ● Be careful not to jam your fingers or
● The product can be directly attached toes when folding up the bracket.
to the structure. ● Both round pipes and square pipes
*B
olts need to be arranged separately. W1/2 can be used.
and W5/8 (M12~M16) bolts can be used. ● Be sure to use the product within
(The hole diameter of the bracket is φ 17.) the allowable load.
Engineering
Angle (°) 0 6 12 18 23 28 34 39 65
Slope Bracket 7.5
Slope Vertical 1:01 1:02 1:03 1:0.45 1:06 1:07 1:08 −
* Hot dip galvanized
Civil
Slope Bracket Ⅱ Product No. A30-0520
Scaffolding bracket for slope
Features
●A pplicable for any slope.
● V ery speedy work as the product
can be attached to the horizontal
960
batten.
●T he product can be folded up so
that storage space and transporta-
tion cost can be reduced.
● Lightweight and easy to carry.
600 ● Multiple applications and very eco-
640
nomical.
50
Allowable
0.98kN(100kgf)
970
load
21
Slope Bracket Hook Product No. A30-0530
Hooking hardware for slope bracket Ⅰ/ Ⅱ
◆Application ◆Specs
Attachble to Slope bracket Ⅰ/Ⅱ P-Type
For both round pipe φ 48.6 &
square pipe 50
Cautions
● Turn
the lift prevention device to the
fixed side, and allow 600mm or less
for horizontal batten spacing.
K-Type
For square pipe 60
22
Slope Scaffolding Product No. A30-0540
A
Proactive scaffolding for slope protection work
Construction
Temporary
Scaffolding system for slope protection work. Scaffolding can
be assembled easily according to the progress of work, and
install handrails from the lower stage of work floor so that
safety can be secured and workability is improved.
Features
B
●H andrails can be installed from the lower stage of a work floor.
● Applicable for 1:03~1:06 slope.
● S caffolding and handrails are set up on the entire slope
surface so that it improves work efficiency and safety.
● Can be used for repair work or joint finishing work for block or
Formwork
Concrete
stone retaining walls.
00
Slope handrail
pole
1,2
Rebar Work
1,200
00
1,6
1,600 Slope spacer
00
6,2
Slope bracket
00
Steel horizontal plate Slope spacer
1,6
6,200
.5
5,000
1:0
G
1,600
Joint pin
00
1,6
Engineering
1
1,600
0
20
Civil
200
11,400
◆ Specs
Parts Model Weight (kg/pc) Parts Model Weight (kg/pc)
P400 1.8 Slope handrail pole H1100 2.4
P800 3.1 Universal jack base − 5.0
Slope stanchion
P1200 4.4 X1804 3.3
Slope brace
P1600 5.7 X1808 3.8
H800 8.5 Extendable handrail 1621 3.8
Slope ladder H1200 12.9 400 × 1800 16.2
Steel horizontal plate
H1600 16.5 500 × 1800 14.4
B430 3.6 S 2.0
Slope bracket Gable side handrail
B530 4.0 L 2.2
Type A 2.0
Slope spacer
Type L 2.4
23
Slope Scaffolding Product No. A30-0540
Proactive scaffolding for slope protection work
24
Cable Protection Bridge Product No. A60-0010
A
Aluminum bridge for protecting cables / pipes / tubes
Construction
Temporary
At construction sites in a city or urban
Allowable
area, there are cases where a concrete 1.47kN(150kgf)
force feed pipe crosses a sidewalk. This load
bridge secures safe passage for pedes-
trians and cyclists. Type Type 30 and Type 20
Set 31kg
Features Horizontal member 11kg B
●L ightweight and easy to assemble and Diagonal member 10kg
disassemble. To set up the bridge,
engage the pins of the horizontal plate
Formwork
Concrete
with the hooks of the slope plate, and Size h(mm)
lower the plate. Type 30 300 〜 330
● The use of a passage mat prevents Type 20 200 〜 230
slipping, ensuring safety even on
rainy days. * Type 20 cannot be folded up.
● T he level adjusting bolts absorb
unevenness in the tread, providing
stability.
C
● In case of a wide path, bridges can
Rebar Work
be installed continuously without
gaps by using connection bands or
tie wires, etc.
G
720
Engineering
● To prevent tilting, be sure to fasten the diagonal
500
1,10
member with an attaching pin.
0 0
1,10
Civil
h
Connection band
L=382mm packed quantity: 50
◆ Examples of use
25
Floor Plate:Heavy Machinery Product No. A60-0020
Polyethylene floor plate for heavy machinery
(915)
1,220
*N
umber of anchors used per mat
(reference): 4
Cautions
●D o not use the product as a bridge.
● Do not use the product to bear a
load that is applied at one point.
◆ Spec ● Do not use the product on a slope.
Features ● Please read the instruction manual
●C
an be used for passage of vehicles Size 4×8 3×6 when using the product.
such as dump trucks and caterpillar Material 100% polyethylene
trucks. Dimensions (mm) 1220 × 2440 915 × 1830
●B
oth sides of the mat have no-slip cleats. Weight (kg) 39 22
Thickness (mm) 13 12.7
Maximum vehicle load (t) 60
Hole diameter (mm) 25
No. of holes 16 12
26
Floor Mat:Walkway Product No. A60-0030
A
Light-weight polyolefin safety mat
Construction
Product name Weight (kg/pc)
Temporary
Floor Mat(Orange) 4.5
Floor Mat(Blue) 4.5
Floor Mat(Green) 4.5
Features
●R
ecyclable ma- Shape that allows passage
of a vibrator
● Improved workability:
A lightweight mat with significantly
B
terial (polyolefin The mesh is sized to allow safe work
and passage of a vibrator.
resin) is used.
Vibrator
improved workability for easy trans-
port and installation. Further, its
Formwork
shape allows for easy maintenance.
Concrete
● Improved safety:
A vailable in colors (orange, blue,
green) so that the mat can be easily
◆ Size distinguished from reinforcing bars.
Safety aisles are immediately rec-
ognized even at a dark construction
site. The mat has a slip prevention
shape by three-dimensional design. C
Cautions
Rebar Work
● After use, remove concrete splatter as soon as possible.
● Do not use a wire brush, etc., for washing the product.
● Stack the mats flat on a flat place for storage.
● This product is a temporary safety mat used on a slab
reinforcing bar. Do not use it for any other purpose such
as scaffolding.
Engineering
Floor Mat:Slab Rebar Product No. A60-0040
Civil
Slip-proof safety mat for slab rebar
◆ Size Features
●S ecures safety for work on slab
reinforcing bars, when placing
concrete, etc.
●P revents binding wire of the slab
reinforcing bar from being broken,
and also prevents reinforcing bars
from being disarranged or bent, by
distributing loads of workers on
slab reinforcing bars.
● Lightweight mats greatly improve
placement, put away, transfer
and storage workability.
Weight Quantity Weight ● The crimped processing structure
Product name Packing Remarks prevents shifting and slipping.
(kg/pc) (pc/bundle) (kg/bundle)
● Application of hot dip galvanizing
Floor Mat 6.52 50 326 Secured with rope —
and satin texture powder baked
Floor Mat Red — — — —
finish enhances slip prevention
Floor Mat Green — — — — effects and safety (only colored
Production on order
Floor Mat Yellow — — — — mat).
Floor Mat Blue — — — —
27
Safety Hook:Column Work Product No. A80-0010
Safety hook for reinforced concrete column work
◆Mounting height
Pawl height
40(50)[60]
Ext (110)
10
○ The hardware
ern
0
al w 120]
mounting height is
200
idth
[
3800mm from the
floor as a reference.
115(124)[134]
○ Arrange hoop
reinforcement Safety pin
Height
3800
Gold ① Insert the main body into rebar as shown in the photo.
D22-D32 D22 ∼D32 20 16.8
(Colored chromate)
② Turn the main body by 90 degrees.
Silver PP ③ Fix it with the tightening bolts.
D35-D41 D35 ∼D41 15 13.7
(Gloss chromate) bag ④ Insert the safety pin from above, pass it through into the lower hole, and turn it until it does not turn.
D51 Gold D51 15 15.0
Check that the safety pin is not pulled when it is pulled upward.
(Made-to-order) (Colored chromate)
Cautions
● T
ighten the bolts at 3.43kN・cm to 4.41kN・cm. (Approximate force that lifts a weight of 20kg by a ratchet with a length of 20cm)
● M
ake sure to mount with the hoop reinforcements bundled so as to provide sufficient stiffness to all main reinforcements of the column.
● Do not use this product if any crack, flaw, deformation or rust (welded part) is found.
● Do not use this product if a large force has been applied.
● Do not hang multiple hooks onto this product.
● Do not handle this product in a way that causes it to deform after removal or during storage.
● Do not use this product with a carrier cable for column support.
● Do not fix tightening bolts on the joints and ribs of the rebar.
28
Assembly Securing System Product No. A80-0020
A
Proactive rope-tensioning system for scaffolding erection
Construction
◆Shape & dimensions ◆Installation method
Temporary
This product must be used for the frame
assembly of the fourth floor or above,
where vertical distance of at least 3.8m
Aluminum Pole
can be secured.
rope
940
tensioner
*W
hen using the product on the third
Scaffold
frame Upper clamp floor for the frame assembly of the B
fourth floor:
【Weight 3.5kg/pc】 When the third floor height is 5.3m or more,
or the fourth floor or above
Formwork
Concrete
Adjustable
Stiffener
Lower clamp
Features
●E nables proactive rope-tensioning
● Easy installation
C
Rebar Work
1829 × 5 = 9145mm
【Lower clamp adjusting range】
600mm from the upper surface of
the scaffold frame to the stiffener
◆How to use
①Install the rope (replacement). ②Install the aluminum pole (replacement).
G
③Tension the rope.
Bracing rope
Engineering
Civil
④Start assembling work.
Cautions
●S et the pole securely to the frame and rope to the same scaffolding
scaffolding pillar and stiffener. frame.
● Do not use the aluminum pole, rope ● D o not attach the safety hook to
and tensioner once the falling im- the bracing rope.
pact is applied.
● D o not install the aluminum pole
29
Mesh Plate Product No. A80-0030
Mesh plate for scaffolding void
Mesh Plate
A
Features ◆Specs ◆Example of use
●B
y engaging the notch in the middle of Size 68−80 98−110
the rib plate with the system support
post, lateral shifting can be prevented. Dimensions
525×800 525×1100
(W×L)(㎜)
●T
he resin-coated mesh edge is safe,
Internal dimension
preventing risk of injury during work. 680 980
(L1)(㎜)
●S
ince the rib plates and the mesh
part are integrally molded, the mesh Weight(㎏) 4.0 5.2
plate has no welded parts and has
*P
lease see the internal dimension (L1)
excellent durability. Also, it has round
as a reference for the usage dimension.
holes for connection and transport.
Cautions
●U se the product where the clearance dimension (A) is within
Mesh Plate Horizontal
300mm. member Walk Board
● Place the product in the same direction as the scaffolding
board.
● Fix the product with tie wire, etc., to prevent lifting. A
● The product cannot be used where post spacing dimension
is 900mm and brace attaching position is 680mm or less.
30
Safety Net Hook:Beam Product No. A80-0040
A
Safety net hanging hook for H-beam Weight Quantity Weight
Product Packing
Construction
(kg/pc) (pc/bag) (kg/bag)
◆Size
Temporary
Safety net hook:Beam 0.69 30 21 PP bag
U-shaped hardware
Features
Hook ● This is a hook type hanger which enables
W½ lock bolt a net to be installed or removed with one
touch operation.
● Since the“U-shaped hardware”is made of
Allowable load
hot rolled steel with excellent toughness
and durability, the hanger has excellent
B
resistance against impacts.
2.15kN(220kgf) ● The hook is D-shaped, which helps prevent
◆Work example
Formwork
the safety net from falling off so that the
Concrete
Suitable for protection of openings Hanging a vertical green net Spreading a net between scaffolding hanger can be used even if it is mounted
of not only steel structure but also and wall
SRC structure upside down.
● The clamp can be securely fastened to
a steel frame because of the use of high
tensile cup point bolts as lock bolts.
Safety Net Hook
● Compact design, easy to carry and excellent
C
(Beam)
storage property.
Safety Net
Cautions
Rebar Work
Hanging a temporary electric Fastening a scaffolding board Putting a tiger rope around a ●T ighten the bolt with a tightening torque
cable for construction equipment for preventing shifting steel frame structure of 3.43~4.41kN・cm (350~450kgf・cm).
Scaffolding
rubber band ● Mount Safety net hook at intervals of
2m or less.
● When hanging a safety net, do not wrap
the net around the hook.
● Do not use the product once the falling
impact is applied.
G
● Do not use the product under horizontal
load.
● Be sure to use the product within the
allowable load.
Engineering
Civil
31
Safety Net Hook:Insert Product No. A80-0050
Safety net hanging hook for W1/2 insert
Features
●E asy installation with W1/2 insert
concrete anchor.
● The screw is not loosened due to
elastic effect of rubber packing
so that the angle of the mounted
hanger can be maintained.
● The use of a special bolt with rub-
ber packing enhances the strength
and degree of fixation.
● The structure surface is not dam-
aged because of the use of rubber
Allowable
1.96kN(200kgf)
packing whose color is similar to load
concrete.
Product
Weight Quantity Weight
Packing
Cautions
(kg/pc) (pc/case) (kg/case)
●H old the rubber packing against the
Safety net hook:Insert 0.23 50 12 Case special bolt manually or with a tool
such as podger bar, and rotate the
◆Size Hook hanger by approximately 180°or
more after it touches the concrete
Bolt with round seat 11
.9 to install it in the direction shown in
(integrally molded seat)
ø1
2.7
the figure on the left.
W1/2 thread
●D o not use deformed rubber packing.
● Do not use the product under hori-
zontal load.
● Install the product at intervals of
ø38
ø36
2m or less.
●A s a rule, do not use the product
Rubber packing
which has been subjected to falling
impact or is visibly deformed.
●B e sure to use the product within
* Tighten the hanger securely to install
it in the above direction.
32
Safety Net Hook:Pipe Product No. A80-0220
A
Safety net hanging hook for steel pipe
Construction
Features ◆Size
Temporary
●T
he tightening part always comes right Type U Type Y
in front, resulting in high work efficiency.
)
tops
both
l to
ralle
●B
y adjusting tension of the corner (Pa
Formwork
Concrete
Weight Quantity Weight 《Type U》 《Type Y》 《For corners》
Product Packing Flat mounting Flat mounting for Right-angle mounting
(kg/pc) (pc/case) (kg/case)
for upright pipe horizontal pipe for upright pipe
Type U 0.37 50 19
Case
Type Y 0.37 50 19
C
For corners - - - -
Rebar Work
Safety Net:Vertical Product No. A80-0230
Vertical safety net
G
Nylon Safety net:Vertical Vinylon Safety net:Vertical
Engineering
Material Unitika nylon string Unitika Vinylon string
Thickness of net yarn 210D/48 pieces 2000D/5 pieces
Mesh 25×25mm 25×25mm
Civil
Tension of net yarn 0.31kN(32kgf) 0.21kN(22kgf)
Green rope 6mm 6mm
Tension of green rope 7.35kN(750kgf) 7.35kN(750kgf)
Standard size 5.4×10mm 5.4×10mm
Features
●S afety measure by providing external building protection in high-place work.
● Prevents objects from flying by wind when using vertically.
● A wide area can be covered in a short time.
Features
●S heet for construction work. Product number Size
● C ompatible with Disaster
#1005
Prevention Standard estab-
lished by Fire and Disaster #1003
Management Agency. #2014 1.8m×5.1m
● S h e e t t o p r e v e n t p a i n t #2054
scattering.
#2039
33
Separator Product No. B10-0010
Thread Thread
Product Shape Product Shape
diameter diameter
W5/16 Snap
Type B W5/16
W3/8 Hat
For both sides exposed For both sides exposed
Wall thickness
Wall thickness
W5/16
Type C Type D W1/2
W3/8
For both sides finishing For both sides exposed (for civil engineering)
Wall thickness
Sheet Pile 150
W5/16
Type BH Type B W5/16
W3/8
For one side exposed and the other side finishing
〈Made to order〉
Wall thickness
Sheet Pile 150
Hat W5/16
Type C W3/8
(Anti-rotation) W3/8
〈Made to order〉
For both sides exposed
L
Wall thickness
ℓ1
Hat
Anchor W5/16
Type H W5/16
〈Made to order〉 ℓ2 W3/8
(Anti-rotation) For one side exposed and the other side finishing
L
ℓ1
Snap Hook W5/16
W5/16
Type C 〈Made to order〉 W3/8
For both sides finishing ℓ2
L
Snap Stud ℓ1 W5/16
W5/16
Type BC 〈Made to order〉 W3/8
For one side exposed and the other side finishing
34
Separator Product No. B10-0010
A
Construction
Temporary
Product Product
Separator B W5/16 Hat / Snap W5/16
W3/8 Hat / Snap 25 W5/16
C W5/16 K(Anti-rotation) W5/16
W3/8 D W1/2
B
BC W5/16 D S45C W1/2
W3/8 W5/8 W5/8
C(For Metalform) W5/16 W5/8 S45C W5/8
W3/8 U-shaped B W5/16
Formwork
Concrete
BC(For Metalform) W5/16 W3/8
W3/8 C W5/16
B(S45C) W3/8 W3/8
C(S45C) W3/8 BC W5/16
BC(S45C) W3/8 W3/8
C
F W5/16 Sheet Pile B S=B−100(Total Length) W5/16
H W5/16 W3/8
W3/8 B S=B−150(Total Length) W5/16
Rebar Work
H(Anti-rotation) W5/16 W3/8
W3/8 C S=C−100(Total Length) W5/16
BH(Anti-rotation) W5/16 W3/8
W3/8 C S=C−150(Total Length) W5/16
Hat(Anti-rotation) W5/16 W3/8
W3/8 Anchor W5/16
Hat H(Anti-rotation) W5/16
W3/8 Hook
W3/8
W5/16
G
Hat B(Anti-rotation) W5/16 W3/8
Engineering
W3/8 S45C B8 W5/16
Hat C(Anti-rotation) W5/16 ※ C8 W5/16
Snap C W5/16 BC8 W5/16
Civil
Snap C25 W5/16 *W
hen using Separator S45C, use Plastic Cone S45C and
Snap BC W5/16 Form Tie S45C as well to prevent formwork collapse
35
Cone Product No. B10-0110
Product Thread diameter Board thickness (mm) Shape D1(mm)D2(mm) L1(mm) L2(mm)
Plastic Cone Metal Metal 15
Plastic Cone 12 12 25
Plastic Cone 16 W5/16 16 29
24 30 25
D1
D2
Plastic Cone 24 W3/8 24 36
Plastic Cone Beam — L1 L2 —
Plastic Cone Hat 12 25
D1
D2
W5/16 12 24 30 25 25
*1
L1 L2
D1
D2
Plastic Cone Snap W5/16 12 24 30 25 32
L1 L2
D1
D2
Plastic Cone D W1/2 — 32 40 40
L1
Tapered Multi-Cone
W5/16 12
23 — —
*S
ee the figure on page W3/8 Metal
37
—
L2
Product Thread diameter Board thickness (mm) Shape D1 D2 L1
Metal 12 Covering depth (mm)
W5/16 Metal
Plastic cone S 25 24 35 40 15 25 25
W3/8 12
L2
Product Thread diameter Board thickness (mm) Shape D1 D2 L1
Metal 12 Covering depth (mm)
Plastic Cone 50 50 15 24 35
W5/16 Metal
D1
D2
Plastic Cone 65 24 38 65 16 25 50
W3/8 12
Plastic Cone 85 L1 L2 85 15 24 70
*1 When using Separator S45C, use Plastic Cone S45C and Form Tie S45C as well to prevent formwork collapse
36
Quantity Packing Quantity Packing
A
Product Packing Product Packing
(pc/case) (kg/case) (pc/case) (kg/case)
Plastic cone Metal 8 500 18 Case Tapered Plastic Cone 12-9 0.1 250 12 Case
9 500 18 Case 0.2 250 12 Case
Construction
Plastic Cone 12 8 500 19 Case 0.3 250 12 Case
Temporary
9 500 20 Case 0.4 250 12 Case
Plastic Cone 16 8 500 20 Case 0.5 250 12 Case
9 500 21 Case 0.6 — — —
Plastic Cone 24 8 500 22 Case 0.7 — — —
9 500 23 Case 0.8 — — —
Plastic Cone Snap 8 500 22 Case 0.9 — — —
Plastic Cone Snap 25 8 — — — 1.0 200 11 Case
B
Plastic Cone Beam 8 500 14 Case Tapered Plastic Cone D 0.1 — — —
9 500 13 Case 0.2 200 18 Case
Plastic Cone D 300 24 Case 0.3 200 18 Case
Tapered Plastic Cone Metal 8 0.1 — — — 0.4 200 18 Case
0.2 250 11 Case 0.5 100 9 Case
Formwork
Concrete
0.3 250 11 Case 0.6 — — —
0.4 250 11 Case 1.0 — — —
0.5 250 11 Case Metal Cone D 200 13 Case
0.6 — — — 5/8 200 25 Case
0.7 — — — Resin Cone Z 8 500 11 Case
0.8 — — — 9 500 10 Case
0.9 — — — D 300 15 Case
Rebar Work
0.3 250 11 Case Resin Cone A 8 500 11 Case
0.4 250 11 Case 9 500 13 Case
0.5 250 11 Case D 300 15 Case
0.6 — — — 5/8 200 22 Case
0.7 — — — Tapered Resin Cone ZD 0.25 300 14 Case
0.8 — — — 0.50 300 14 Case
0.9 — — — 0.75 300 14 Case
1.0 200 10 Case 1.00 300 14 Case
Tapered Plastic Cone12-8 0.1
0.2
250
250
12
12
Case
Case
Axis Metal 8
9
500
500
4
6
Case
Case G
0.3 250 12 Case Axis 12 8 500 6 Case
0.4 250 11 Case 9 500 8 Case
Engineering
0.5 250 12 Case Axis 16 8 300 4 Case
0.6 — — — 9 300 5 Case
0.7 — — — Axis 24 8 300 4 Case
Civil
0.8 — — — 9 300 6 Case
0.9 — — — Axis Metal with Stopper 8 — — —
1.0 200 11 Case 9 500 6 Case
Axis Snap 8 — — —
Salt-proof Plastic Cone
Quantity Packing Salt-proof Plastic Cone
Product Packing
(pc/case) (kg/case) Quantity Packing
Plastic Cone S25 Metal 8 — — — Product Packing
(pc/case) (kg/case)
9 — — — Plastic Cone 50 Metal 8
— — —
Plastic Cone S25 12 8 200 9 Case 9
9 200 9 Case Plastic Cone 50 12 8 250 13
Case
9 250 14
Quantity Plastic Cone 65 Metal 8
Product Weight (kg/case) Packing — — —
(pc/case)
9
Plastic Cone S45C 500 19 Case
Plastic Cone 65 12 8 200 15
Case
9 200 15
Adjustable angle of tapered multi-cone Plastic Cone 85 Metal 8
— — —
9
Plastic seat
Plastic Cone 85 12 8 150 13
Case
9 150 14
Plastic Cone 70 D
— — —
Plastic Cone 90 D
37
Sealing Cone:All-In-One Product No. B10-0210
Adhesive-integrated mortar cone for
sealing tie holes ◆Working method
Hole left by
Plastic Cone Seling cone Adhesive bond
Separator
Adhesive capsule
1. P
ush the cone till separator 2. R
otate the cone two times in 3. Push the cone till it stops.
breaks the capsule the same direction to spread
Quantity Weight (Make sure not to push the cone the adhesive equally all around
Product Packing till the end at this moment) the hole.
(pc/case) (kg/case)
FLAT 100×5 13 Case
DENT 100×5 12 Case ◆Size Cautions
Common to W5/16 and W3/8 ● If the surface is wet, do not use the product, but instead,
apply Mortar Cone and Mortar Cone Bond. (P39)
●A void excessive tightening of form tie which cause
deformation of plastic cones and holes.
Flat Surface
23 ●B e sure to remove and clean aggregates left in the
holes.
Features
●D o not use the product when water leakage is
●A
ll-In-One sealing cone (cone & adhe- 29 found.
sive) ● Be sure to cure after the installation.
●M
aintains an appearance of concrete ●C heck adhesive hardening before surface-plasterwork.
surface. ● Minimum usable temperature : 5℃
●N
o martar-mixing, plasterwork, and skills ●A fter opening the package, use the product as soon
Dent Surface
required. 21
as possible.
●S
pecial adhesive enables long-lasting
protection against wind and rain 28.5
for Cone
Remove the outer cap of Squeeze as much bond as Push the cone before the Push the cone till it
the adhesive bond, and shown in the figure. bond drips. stops.
cut off about 5mm from
the nozzle tip.
◆Size
Quantity Package Type and Dimension
Type Packing Type
(pc/case) (kg/case) Dent Surface Flat Surface
Dent 500 11.0 Case
Flat 500 12.0 Case
Common to
W5/16 and W3/8
◆Bond for Sealing Cone
(Adhesive) Curing days
Curing temperature Curing days
20℃ 3~5 days
Cautions
5℃ 7~10 days
Adhesive force ●D o not use the product when concrete ● Minimum usable temperature : 5℃
When dried 257N/cm2(26.3kgf/cm2) surface is wet. ● Be sure to cure after the installation,
● B e sure to remove and clean aggre- and do not give impact or vibration.
gates left in the holes. ●C heck adhesive hardening before surface-
Features ● Avoid excessive tightening of form tie plasterwork.
●E
asy installation. which cause deformation of plastic ●B e sure to tighten the outer cap to pre-
●L
ong-lasting protection against wind and rain. cones and holes. serve the bond after cutting the nozzle.
38
Mortar Cone Product No. B10-0230
A
Sealing mortar cone (cone only)
Quantity Package
Product Packing
Construction
(pc/case) (kg/case)
Temporary
Mortar Cone Flat 500 10 Case
100
10
20
Case
Case
B
Formwork
Concrete
Features
For salt erosion For general purpose ●H igh strength mortar cone with reduced permeability.
● L ong-lasting protection against wind and rain, and
prevents efflorescene
C
Cone Bond
Rebar Work
Product No. B10-0240
Two-component adhesive bond for mortar cone
Product Application
Weight ◆Necessary amount of Cone Bond
(kg/case)
Main (reference)
Cone Bond R (White) 1
agent
G
Mortar Cone
Hardening 40 50 65 85 70D 90D
Cone Bond H (Dark green) 1
agent Necessary amount
7 8 8 10 12 12
per cone (g)
Engineering
No. of cones
Features installed per 2kg
230 200 200 160 130 130
(main agent +
●T wo-component type epoxy resin bond en-
Civil
hardening agent)
ables an excellent water-stop function.
●C an be diluted with water to form a putty
○Mixing ratio (mass ratio)
like consistency with excellent workability.
Main agent (R): hardening agent (H) = 1:1
●H ardens quickly, and adhesion force will be
0.98kN/cone (100kgf/cone) or more.
●A dheres and hardens, even when the holes
and concrete surface are wet. Cautions
● Color becomes gray after mixing.
●W
hen working in a closed area for a
long time, pay sufficient attention to
ventilation.
●W
ash empty cans, tools, etc., after use.
Once the bond is hardened, it cannot be
removed.
●B
e sure to avoid direct sunlight when
storing.
●U
n-opened bond can be stored for up to
approximately 1 year.
39
Form Tie Product No. B10-0310
Dimensions (mm)
Product Designation Shape
L ℓ1 ℓ2
C-150 150 95 −
L
C-180 ℓ1 180 125 −
C
C-210 210 120 −
C-250 W5/16・W3/8 W1/2 250 145 −
L
F-185 ℓ1 185 70 −
F
F-220 W5/16(F185)W3/8(F220)
220 90 −
L
ℓ1 ℓ2
W5/16・W3/8
K
L
K2L ℓ1 ℓ2 160 73 60
K2P W5/16・W3/8
140 63 48
40
A
Weight Quantity Weight
Product Packing
(kg/pc) (pc/case) (kg/case)
Form Tie C 150 W5/16 0.15 200 29 Case
Construction
W3/8 0.14 200 28 Case
Temporary
180 W5/16 0.17 150 25 Case
W3/8 0.17 150 25 Case
210 W5/16 0.19 150 29 Case
W3/8 0.19 150 29 Case
B
250 W5/16 0.23 150 34 Case
W3/8 0.22 100 22 Case
D 250 W1/2 0.21 100 21 Case
300 W1/2 0.25 100 25 Case
Formwork
Concrete
360 W1/2 0.3 100 30 Case
K K3L W5/16 0.18 150 27 Case
W3/8 0.18 150 26 Case
K2L W5/16 0.14 200 27 Case
K2P
W3/8
W5/16
0.13
0.08
200
200
26
24
Case
Case
C
W3/8 0.11 200 23 Case
Rebar Work
Ivy Form Tie C 150 W5/16 0.15 200 31 Case
W3/8 0.15 200 30 Case
180 W5/16 0.18 150 26 Case
W3/8 0.18 150 26 Case
210 W5/16 0.2 150 30 Case
W3/8 0.19 150 29 Case
G
250 W5/16 0.23 100 23 Case
Engineering
W3/8 0.23 100 23 Case
D 250 W1/2 0.22 100 22 Case
300 W1/2 0.26 100 26 Case
Civil
360 W1/2 0.31 100 31 Case
Form Tie Type F Main body 185 W5/16 0.18 100 18 Case
W3/8 − − − Case
220 W3/8 − − − Case
Bolt for type F 185 W5/16 0.08 200 16 Case
W3/8 − − − Case
220 W3/8 − − − Case
41
Form Tie with 3-Shaped Rib Product No. B10-0320
Ivy Form Tie with 3-shaped Rib Ivy Form Tie with 3-shaped Rib + Washer Form Tie S45C with 3-shaped Rib S45C
HP mark on
Product Quantity (pc/bag) Weight (kg/bag) Packing crushed part
Ivy Form Tie with 3-shaped Rib 8 −150 100 22 PP bag (HP = S45C)
Ivy Form Tie with 3-shaped Rib 9 −150 100 21 PP bag
Ivy Form Tie with 3-shaped Rib + SW 8 −150 100 22 PP bag
Ivy Form Tie with 3-shaped Rib + SW 9 −150 100 22 PP bag
Form Tie S45C with 3-shaped Rib S45C 100 22 PP bag
KP Rib H
Quantity Weight
Product Packing
(pc/bag) (kg/bag)
3-shaped Rib 200 15 PP bag
3-shaped Rib D 150 24 Jute bag
KP Rib 100 19 PP bag
KP Rib(SW) — — —
KP Rib H — — —
* KP Rib(SW)is a made-to-order product.
2
0 10
0
5
50
5
5
Quantity Weight
Product Packing
(pc/bag) (kg/bag)
Flat Rib A 100 27 Jute bag
Flat Rib B 150 19 Jute bag
42
Flat Rib with Wedge Product No. B10-0350
A
Construction
KL Rib
Temporary
Quantity Weight
Product Packing
(pc/bag) (kg/bag)
KL Rib — — — B
Formwork
Concrete
Flat Rib with Wedge Product No. B10-0360
C
KK Rib TypeⅠ 60,50 KK Rib TypeⅠS 60,50 KK Rib 60,50
Rebar Work
G
Engineering
Flat Rib for Square Pipe 60 Flat Rib for aluminum Ivy Form Tie 180 with Flat Rib Snap Rib SU
Civil
square pipe 50 for aluminum square pipe 50
ension)
145 (internal dim
55
Quantity Weight
Product Packing
(pc/bag) (kg/bag)
KK Rib TypeⅠ60 50 20 PP bag
KK Rib TypeⅠ50 50 20 PP bag
KK Rib TypeⅠS60 50 18 PP bag
KK Rib TypeⅠS50 50 17 PP bag
KK Rib 60,50 100 27 PP bag
Flat Rib for square pipe 60 100 26 PP bag
Flat Rib for aluminum square pipe 50 100 9 PP bag
Ivy Form Tie 180 with Flat Rib for aluminum square pipe 50 13 PP bag
K Flat Rib S45C 5/8 50 24 PP bag
Snap Rib SU60 40 30 PP bag
43
Overtightening Restrainer Product No. B10-0410
Restraint hardware for form tie overtightening
◆Features
●P revents overtightening of
Form Ties tightened with an
electric tool.
● Detachable at any time.
● Lightweight and highly durable.
Dent
②M
ove Form Tie till Overtightening Restrainer reaches the
flange
Cautions
●T he product is designed for Okabe Form Tie, and the fuction
may not be as effective when used with other form tie.
● The applicable pipe size for this product is φ48.6.
● Do not use this product if deformation is found.
Flange ● Do not use this product for any purpose other than its intended
purpose.
44
Form Tie Spanner Product No. B10-0420
A
Tightening spanner for form tie
Construction
Form Tie Spanner 8 Form Tie Spanner 9
Temporary
(W5/16) (W3/8)
B
Form Tie Spanner 9 0.18 120 21 Case
Formwork
Concrete
C
Rebar Work
G
Engineering
Civil
45
Separator Joint Pocket Product No. B10-0510
Joint pocket for post-installation of beam work separator
s ec u re
as y and
E tio n!!
installa Easy and secure
temporary placement.
◆Product specification ● Applicable Separator sizes: W5/16 ● Allowable tensile load: 7.35kN (750kgf)
Type B
For exposed concrete -20 -25 -40 -15
(Plastic cones,
insulation pad)
Type C Hammer the separator Strike the Separator until it reaches the bottom. The thread is covered by the stopper
+5 0 -15 +10
For finishing
Cautions
● Install the product with the opening ●D o not hammer the main body. hardware. (This will cause a dete-
face upward. ● Make sure that the thread of separator rioration of the stopper function and
●T ighten form ties and fasten the prod- has passed the stopper ( ④ ). strength.)
uct securely. ● D o not deform the main body of the
46
Separator-Rebar Joint Product No. B10-0520
A
Joint hardware for separator & rebar Firmly grips the reinforcing bar
Construction
Easy installation
Welding type Non-welding type
Temporary
ed
Improv ing
n c r e t e fill
co ty
proper
(Parallel)
*(Perpendicular)
◆Product specification
(Parallel) (Perpendicular)
* In case of the perpendicular direction, avoid the notch side. (See precautions.)
B
Product Type S Type SW Type M Type MW Type LW
Applicable reinforcing bar diameter D13〜D16 (D10)D13〜D16(D10) D19〜D29 D19〜D29 D32〜D38
Formwork
Concrete
Separator size W5/16・W3/8 − W5/16・W3/8 − −
Product shape
C
Tightening torque kN・cm (kgf・cm) 1.96(200)
Allowable load kN Parallel direction 4.90(500) − 4.90(500) − −
D13・D16 セパグリップ
D13・D16 セパグリップ
セパレーター
セパレーター
(kgf) Perpendicular direction 2.94(300) − 2.94(300) − −
● The
allowable load for welding type
Rebar Work
◆Installation method is not described as it depends on
①S
et the product to a rebar and
ナット
tighten the nut with ② S crew a Separator into the nut for connecting the Separator, and adjust the welders’ skill.
ナット
a ratchet.(Tightening torque: Approximately 20N・m) the in-and-out dimension of Separator against the wall thickness.
● When
using Separator-Rebar Joint
D19・D22 (Installation)
S with D10, use it in the allowable
D19・D22 セパレーター Separator-
セパグリップ
Separator
セパレーター
D13・D16 セパグリップ
D13・D16 Separator-Rebar Joint
セパグリップ Rebar Joint
セパグリップ
D25・D29
セパレーター
D25・D29 Separator
セパレーター load of 2.94kN or less.
◆Application
G
Parallel Perpendicular ● Foundation formwork, pressure plate formwork
Nut
ナット S size ナット
M size direction direction ● Slab outer wall of box culvert, etc.
D19・D22
Product Applicable rebar diameter
D19・D22
セパグリップ
セパレーター
Separator
セパレーター size Weight (kg/pc) Weight (kg/case) Quantity (pc/case) Packing
Engineering
セパグリップ
D25・D29 Type S8 D25・D29
W5/16 0.164 16.4 100 Case
Type S9 D13・D16(D10) W3/8 0.162 16.2 100 Case
Type SW − 0.146 14.6 100 Case
Type M8 W5/16 0.239 12.0 50 Case
Civil
Type M9 D19〜D29 W3/8 0.237 11.9 50 Case
Type MW − 0.226 11.3 50 Case
Type LW D32〜D38 − 0.223 11.2 50 Case
Flat side
Fig. 1 Types M and MW Fig. 2 Separator welding direction ○ Welding allowed × Welding not allowed
47
Corner Fastener Product No. B10-0530
Fastening hardware for formwork corner to prevent concrete leakage
25
Wrong × Correct ○
25
50 7.5 Case
Cautions
●U se this product within the allowable load of 4.90kN (500kgf),
considering lateral pressure applied to formwork.
● The numerical value of the allowable load is the strength of
the main body.
● Use W5/16 form ties or nuts to install the product.
● To facilitate air bleeding, install the product with its short rib
upside.
48
Panel Adjuster Product No. B10-0540
A
Formwork panel supporting hardware for concrete joint
Construction
Temporary
◆Size ◆How to use
66
90
Insert the
product into a
separator and
B
270
adjust it to the
150
batten level.
Formwork
Concrete
70 115
Tighten the
Features Cautions product with
the form tie.
●P revents misalignment with strong ●F asten the product securely with a
batten fixing force.
● A l o n g a r m f i r m l y h o l d s a l a r g e ●T
form tie.
he level adjusting range is 150mm.
C
batten. ● Be sure to use the product within
Rebar Work
the allowable load. Place the
batten, raise
Allowable load 1.90kN(200kgf) the arm, and
tighten the
Quantity Weight form tie
Product Packing
(pc/case) (kg/case) TypeIII washer
Panel Adjuster 20 22 Case to complete
installation.
Engineering
Civil
49
Separator Joint Product No. B10-0550
Joint hardware for separators
Product
Quantity Weight
Packing Cautions
(pc/case) (kg/case)
Separator Joint W5/16 100 10 ●B
e sure to tighten the wedge until its bottom
Separator Joint W3/8 100 11 Case end is inserted further inside than the sleeve
Separator Joint W1/2 50 10 bottom surface (See Fig. B).
●S
eparator that cannot be inserted into
◆Size Width between 2 sides 17
the sleeve, such as a hat-type separator,
can be used by cutting.
●B
e sure to use the product within the Fig. B When tightening is completed.
Separator
Quantity Weight
Product Packing
(pc/case) (kg/case)
Separator Slab Jointer 8 500 6 Case
Separator
Slab Jointer 9 500 13 Case
Slab Jointer 8 with nails − − −
Slab Jointer 9 with nails − − −
L-shaped Jointer N 500 11 Case
Slab Jointer
L-shaped Jointer
50
Bottom Pipe Supporting Hook Product No. B10-0570
A
J-shaped pipe supporting hook for bottom beam
Construction
secure
Temporary
Horizontal spacing
a n d
Easy
tion!!
for Separators
s t a l l a
in
Formwork
Concrete
Single cover
550
Rebar Work
Beam bottom span length
Engineering
when the beam depth is 500~2,000mm and the beam width is 200~1,000mm.
Beam depth Beam bottom span Beam width (mm)
(mm) length (mm) 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000
2000 600 400 400 300 300 200 200
Civil
1900 600 500 400 300 300 200 200 200
Separator spacing (mm)
1800 600 500 400 300 300 200 200 200 200
1700 Maximum length: 600 500 400 400 300 300 200 200 200 Vertical spacing: 600
1600 within 1,200 (mm) 600 500 400 400 300 300 200 200 200 Horizontal spacing: 450
1500 600 600 500 400 300 300 300 200 200 200 Vertical spacing: 600
1400 600 600 500 400 400 300 300 200 200 200 200 Horizontal spacing: 600
1300 600 600 600 500 400 400 300 300 200 200 200
1200 600 600 600 500 400 400 300 300 200 200 200 *1 200
1100 600 600 600 600 500 400 400 300 300 200 200 200 200
1000 600 600 600 600 *2 500 500 400 400 300 300 200 200 200
900 600 600 600 600 600 500 500 400 300 300 300 200 200 200
800 Maximum length: 600 600 600 600 600 600 500 400 400 300 300 300 200 200
700 within 1,800 (mm) 600 600 600 600 600 600 600 500 400 400 300 300 300 200 200
600 600 600 600 600 600 600 600 600 500 400 400 300 300 300 200 200
500 600 600 600 600 600 600 600 600 600 500 500 500 400 300 200 200 200
51
Ladder Formwork Support Product No. B10-0580
Supporting hardware for ladder formwork
Quantity Weight
Packing Accessory
(pc/bundle) (kg/bundle)
Bundle 10 Hexagon head bolt W5/16 × 40 9.0
Cautions
● Install products with spacing of 900mm or less considering the
upper formwork weight.
●F or installation, use W5/16 plastic cones, bolts or form ties
(nuts) to fasten the product at 4 positions.
● Install the product vertically to the formwork.
● Install plastic cones to the no-rib side (see installation method)
●B e sure to place the hexagon head of the bolt in the dent, and
screw the bolt into the plastic cone.
● 1 set consists of 1 Ladder Formwork support and 4 hexagon
head bolts.
52
Floating Formwork Support : Rebar Product No. B10-0590
A
Rebar-attachable supporting hardware for floating formwork
Construction
Temporary
Product Quantity (pc/bag) Weight (kg/bag) Packing
Floating Formwork Support (Rebar) 50 10 PP bag
●S
lide the product to a ●S
crew the bolt for the
17
rebar as shown in the temporarily tightening.
figure, and rotate 90°.
B
R9
φ28
35
38
Formwork
64
Concrete
W3/8
Rebar
Rebar
134
Features Tighten with
a spanner
C
completely with a formwork.
● Easy to adjust height. spanner.
● C ompatible with D10 to D25 re- Rebar Cautions
bars.
●T ighten the bolt securely with a
Rebar Work
Floating
● Lightweight and easy to handle. formwork
form tie spanner, etc.
● In case of direct finishing, place a
spacer, etc., between the formwork
Panel Upper and the product.
Allowable ● Be sure to use the product within
0.39kN(40kgf)/pc
load the allowable load.
Engineering
Floating Formwork Support : Slab Product No. B10-0600
Civil
Supporting hardware for floating formwork
Features
● Both finishing and exposed surface available.
● Easy post-treatment of nails.
H Quantity
Product Packing
(mm) (pc/case)
H Floating Formwork 100〜300
100 Case
Support (5mm pitch)
*1 S
pecify H dimension when placing an order.
*2 Made-To-Order is available
◆How to use
1)Nail the product on the horizontal panel.
2)Place the vertical floating formwork on the prod-
uct.
53
Rib Clip Product No. B10-0610
Fastening clip for ribbed wooden formwork panel
Features
●E asy joint with a hammer
Applicable batten sizes:24mm and 27mm.
● Lightweight, compact and easy to carry.
●P revents concrete leakage from formwork panel joints.
◆Application
Fastening hardware for battens to join formwork panels
80(86)
45(51)
46
Cautions
● Be sure to use the product within the applicable batten sizes.
● When the product is installed obliquely, remove and install it again in a different location.
● When removing the product, insert a crowbar, and remove it carefully.
● Do not use any the product damages, cracks, and deformations are found.
54
Leakage cover Product No. B10-0620
A
L-shaped plastic cover to prevent concrete leakage
Construction
Temporary
Features
●P
revents concrete leakage between the vertical
panel and the leveling concrete.
10゜
◆Allowable load
● 1.47kN (150kgf)/cover
35(40)
Formwork
Concrete
Panel Adjuster:Vertical Product No. B10-0630
Level-adjustable hardware for vertical formwork panel
C
◆Size
Rebar Work
46 115
45∼112
70
45
45
38
59
Engineering
11
113
393
φ13
φ13
23
Civil
Separator hole to be tightened
by Form tie
Features
11
113
55
Panel Adjuster:Vertical & Horizontal Product No. B10-0640
Level-adjustable hardware for vertical or horizontal formwork panel
35
65
9
55
70
6
1
130
φ
L-130×130×12
90
[Weight: 3.2kg]
Timber
yoke Lightweight Beam SX
90
40
◆Allowable load
70
H-beam
Cautions
●A
ttach the the product to the H-beam, and
◆Application tighten the hexagon head bolt securely.
● Installing separators from H-beam. ●T
he direction of tension load should be in
● Hanging plumbing pipes from H-beam, the direction of the arrows marked on the
angles beam, etc. product (See the figure).
56
Separator-Beam Joint : Welding Product No. B14-0020
A
Separator joint hardware for H-beam by welding
Construction
Temporary
Features ◆Example of use
●T o connect separators from H-beam by
welding.
● Separator diamiters of W5/16 and W3/8 Separator
attachable.
Steel column
Plywood
B
◆Allowable load
Separator-Beam Joint
●W5/16 14.0kN(1400kgf)
Formwork
Concrete
●W3/8 21.0kN(2100kgf)
Rebar Work
Bottom Hanging Joint Product No. B14-0030
Bottom-support-less separator joint hardware from H-beam
Features
20
G
76 ● The supportless method enables effective use of the
16 space below the slab beam.
● Easy application by fastening a bolt.
110(150)
Engineering
35(75)
◆Allowable load
Civil
● 20.5kN (2100kgf)/hanger
Quantity Weight
Product Packing
Hexagon (pc/bag) (kg/bag)
head bolt Bottom Hanging Joint for 35
D-shaped 25 21 PP bag
Separator Bottom Hanging Joint for 75
57
Separator Joint:Sheet Pile Product No. B20-0010
・Separator joint hardware for sheet pile
・Extraction hardware for sheet pile
◆Size ◆Examples
40
Curing plywood
Plywood
20
Fixing by
welding
Separator Joint
Plate nut
Plastic
Separator Cone
9.5
(10.5)
50 Adjusting pipe
Separator
Quantity Weight
Product Packing Ultra ring
(pc/bag) (kg/bag) (water stop plate)
16
3.2
W5/16 8 400 25 Jute bag
W3/8 9 400 24 Jute bag
W5/16(W3/8)
* The dimensions in the brackets are for W3/8.
Features Cautions
●R educes pulling resistance of pile. ●B e sure to weld 5 (five) points when ●B
e sure to use the product within the
● No damage on the structure when ex- welding to steel sheet pile. allowable load or less.
tracting pile. ●W hen welding the product, pay attention
● Curing of steel sheet pile and concrete Not to weld the notch. Welding parts
can be done by using plywood. ● Be sure to weld the product with the
notch part facing down, and do not
Allowable load place rebars the connected separators.
Straight tensile 9.80kN(1000kgf) ● When extracting the steel sheet pile,
Tensile with 15°bent 7.80kN(800kgf) remove obstacles from the concrete Notch
part
The same allowable load is for both W5/16 & W3/8. structure beforehand.
58
Separator Joint:Timber Lagging Product No. B20-0020
A
Separator joint hardware for timber lagging
Construction
Features Product
Weight Quantity Weight
Packing
Temporary
(kg/pc) (pc/case) (kg/case)
●P
revents the rotation of separator by Type N−100 0.10 100 10.0 Case
hammering the stopper hardware. N−150 0.12 100 12.5 Case
H−150 0.20 50 10.0 Case
K 0.24 50 12.0 Case
N−100 (without stopper) 0.15 200 21.0 Bag
Size
49
Formwork
50
80
Concrete
42
146
(
25
42
96)
50 146
■ Inserting between H-beam flange 50
1. F
asten the product with 6 (six) barbed 1. Insert one side of the plate between
and timber lagging nails. H-beam flange and timber lagging.
Working
Working
method
method
Type H−150 2. F
asten the product with 2 (two) barbed nails
*T
he maximum wall thickness
N-100: 85mm. *T
he maximum wall thickness
N-150:135mm. H-150:135mm.
49
Type K
Rebar Work
19 ※Tim
b
Lagg er
width ing
42
30∼
45 176 Type H
G
Separator Joint:Timber Lagging Product No. B20-0030 Cautions
Engineering
■ Fastening with nails ●S ecurely fasten Type N, H, and NN by using
Product Type NN−100 (without rotation stopper) barbed nails.
Type NN
3.2
(without rotation stopper) ●N ote that the allowable load differs de-
pending on the type and moisture content
Civil
Size
50
146
(
of timber lagging.
96)
50 ●A fter hammering the stopper hardware,
1. Installation is completed by just hammering check separator rotation prevention ef-
Working
method
59
Separator Joint:Soldier Pile Product No. B20-0040
・Separator joint hardware for soldier pile
・Extraction hardware for soldier pile
●C
heck the rotation-stopper function by
U-shaped hardware
(42)
Stopper hardware hammering the stopper hardware.
6 ●C
heck the product for damage before use.
Flange thickness ●D
o not use the product for any purpose
other than its intended purpose.
●W
hen installing the product, confirm its
specifications and precautions, and handle
the product with sufficient care.
60
Shoring Prop Product No. B30-0010
A
Length-adjustable prop
Construction
Shortened Sample
Temporary
◆Shape & dimensional drawing ◆Specs
(Extension)
Usable Length Weight
Product Symbol
(mm) (kg/pc)
10S 320〜430 4.6
140
140
85
12S 370〜505 5.0
140 140
15S 470〜640 5.6
B
20S 600〜950 6.0
Support plate
Shoring 30S 810〜1275 7.5
8
Prop 40S 1230〜1960 10.0
50S 1535〜2570 11.5
60S 1780〜3055 13.0
Formwork
Concrete
Usage dimensions
φ48.6×2.4 φ48.6×2.4 75S 2150〜3425 14.0
Top pipe
(push-in pipe) 90S 2650〜3915 15.0
4S 1200 5.1
Extension
Threaded pipe
Support pin
5S 1500 6.0
*T
he minimum usable length includes
adjustment lengh (+15mm).
Rebar Work
2 or less 2〜2.5 2.5〜3 3〜3.4 installing horizontal pipes. However,
Top and bottom “effective restraint”here means“to install
205
φ41.5
19.6 19.6 17.6 13.7 9.8
ends: Wood horizontal braces in 2 directions for each
Top end: Wood φ60.5×2.3
Bottom pipe height of 2m or less and prevent the
Bottom end: 19.6 19.6 18.6 16.6 14.7 (receiving pipe)
horizontal braces from becoming displaced”.
Finished concrete
* W hen extension, etc., is connected to
(Note)“With
braces”in the above table means
the product, the height will exceed 3.6m.
“the product is reinforced with horizontal Base plate
braces in 2 directions for each height of In such a case, the allowable bearing
G
8
Engineering
attachment (PS100) Cautions
100 ●W hen connecting the products, install
Civil
105
swing preventive braces and diagonal
braces, if there is a risk of impact or
eccentric loading.
● The support plate of the product must
be uniformly loaded. Be sure that it is
not eccentrically loaded.
● If dents are found, do not use the product.
φ38×2.3
● Never make repairs by heating because
it causes strength deterioration.
● D o not use the products and timber
pillars together. Such use is dangerous
as the allowable load cannot be
maintained.
● Check the following before work:
- Check that the support plate and base
plate are not bent.
- C h e c k t h a t t h e p i p e i s n o t b e n t ,
dented, damaged, etc.
- Check that the pin is not bent.
- Check that the threaded pipe is not
bent.
- Conditions of accessories
61
Prop Overturn-Preventive Hook Product No. B30-0020
Hooking hardware for shoring prop to prevent overturning
Features
● Can connect shoring prop and the hori-
zontal bottom pipe easily and securely.
● C an also be used as a clamp for a
horizontal batten (KP).
K KP
Cautions
P-1 ● Do not use the product for scaffolding.
●U se the product only for designated
pipes.
● Do not use the product once deforma-
tion is found.
● Do not attach wire, etc., via the bottom
brace or horizontal brace.
Product Quantity (pc/bag) Weight (kg/bag) Packing ● If the height of shoring prop exceeds
Prop Overturn-Preventive Hook P-1 40 27 PP bag 3.5m, make sure to install swing-re-
straints at the interval of every 2m.
K 30 22 PP bag
KP 25 24 PP bag
For round pipe (Double) For square pipe (Single) For square pipe (Double)
PDC2 KDC S-2 KDC W-2
Wooden sleeper
49
Cautions
28 ●T ake extra caution for the nails when
handling.
Girder stabilizer
● Take extra caution against the product
Shoring Prop coming off from wooden sleeper during
Quantity Weight
Product Packing assembly or disassembly of formwork.
(pc/case) (kg/case)
Girder By driving the product into
150 20 Case
Stabilizer the concrete slab, it can be
used as a slip stopper.
Girder stabilizer used as a slip stopper
62
Beam Formwork Holder Product No. B30-0050
A
Anti-overturn hardware for beam work
Construction
Temporary
Features
● Labor-saving
Upper separators are not required.
● Adjustable Width
Applicable for beam width
of 465mm~750mm.
Formwork
Concrete
[Weight: 3.8kg]
◆Dimensions
(Maximum available dimensions)
◆How to use
C
(Minimum available dimensions)
750
Rebar Work
90°
465
Beam width+800
G
90°
Engineering
Civil
Cautions
● Cannot be used for walled beam work.
Just by fixing the product to the
●S quare batten must be +800mm wider 2. Wrap a chain around the square
than the beam width. square batten, the side panel stands
batten, and fasten the product
● Use square wooden batten. straight.
with a tightening bolt.
● Install the product securely.
63
Shoring Prop Base Product No. B30-0060
Base plate for angled shoring prop to support formwork panel
◆How to use
Angle of Shoring Wrong installation Shoring prop must be The product and shoring prop
prop and chain direction supported by both wings must be installed in the same direction
must be 30∼60° of the product. so that shoring prop can be
supported uniformly by both wings.
Nail hole
Cautions
●T his product is to adjust and support vertical formwork panels.
Do not use it for slanted formwork panels.
70
64
Balcony-Wall Support:Outside Product No. B30-0110
A
Supporting hardware for balcony wall formwork
Construction
Temporary
◆Range of use Adjustment hardware
Height adjustment
(Shortest)
range (mm)
Pole
Shortest Longest
B
Short-
650 1,250
(Longest)
side-up
Long-
790 1,390
side-up
Formwork
Direction A (downward)
Concrete
Bracket
Direction B (upward) C
◆With the holder short-side-up
Rebar Work
◆How to use Can be fixed onto low Joists
(60*48mm or 60*60mm)
Engineering
▼
Civil
(The holder can be used upside-down)
Insert the pole into the bracket and
fasten it with bolts (2 positions) at the
Features desired height.
●A
curate and efficient formwork!
Easy to adjust the tilt of balcony wall
panel by rotatating the adjust handle.
● Effective use of work space! ▼
Extra working space is provided with
Balcony support which supports the
wall panel from the outside.
●H
ighly Economical! Set the adjusting hardware to the
No anchors or attaching hardware are horizontal batten, and after fastening
required. it with a wedge, adjust plumb and
straightness with the handle.
65
Demolition Support Falsework Product No. B30-0210
High-intensity falsework for supporting demolition work
Features
●T
he square support pipes enables the easy storage.
●B
ridge batten can be easily attached with the
bridgebatten-clamp.
◆Specs of Parts
Pole length Available dimension (mm) (dimensions for jacking up one side) Maximum strength
Type Weight (kg)
(mm) Type 55 Weight Type 85 Weight kN (kgf)
Caution
●U
se the product within the allowable
load, approximately 50% of the
maximum strength as a standard.
66
Balcony-Wall Prop:Inside Product No. B30-0310
A
Length adjustable prop for balcony wall formwork
Construction
Temporary
Allowable load 1.56kN(160kgf)
Cautions
● Use the adjustment bolt with the minimum projection length.
● Be sure to use the product within the allowable load.
External pipe
J-pin ×2
φ48.6 pipe holder B
130 15
φ34
Formwork
80 100
20
Concrete
1000
(With 2 J-pins)
Standard parts
Features 60 30
30
300
20
0
3.2
10 90
C
PPベース 120 Hexagon head bolt
●A llows for easy execution of integral construction of the (別売) W5/16×16
Rebar Work
● Lightweight and easy to carry.
90
39
200
30
IVY 5/8
1,000
φ8.5 through hole
Quantity Weight
36
(Adjusting bolt with S-pin)
10
Product 32
Parts: PP-base 50 19
◆Work example
Parts: PP-base Hat type — —
Engineering
*PP-base, Plastic cone are not included in the set above. KH-set
PH-set
Civil
12
20
∼
20 (In case of round (In case
90
m pipe Batten)
◆Combination according to the use conditions
m pipe Bat
Adjustment range
KS-set
Square pipe holder
H-beam clamp φ 48.6 pipe holder
PS-set 15
mm
4
∼2
45
15
Internal pipe
External pipe
Tapered pipe
KH-set
PH-set
Base Hardware
12
20
Base hardware
∼
J-pins 20
90
(In case of round (In case of square
m pipe Batten) pipe Batten)
(Hat type) m
Adjustment range
KS-set
Installation conditions
SET PS-set m
1 5m
4
∼2
Batten of balcony wall panel Opposite End 15
45
67
Balcony-Wall Prop Hook Product No. B30-0320
Hooking hardware for balcony-wall prop
39 71.5
Features
W5/8 IVY W5/8
● Attachable to slab rebar of balcony formwork.
● Enables easy and secure installation.
● Reduces the labor of installing balcony wall formwork.
55
Main Body
◆Quantity per package
◦ Balcony-Wall Prop Hook (assembled products)
Quantity (pc/bag) Weight (kg/bag) Packing Cautions
50 16.3 PP bag ● Install this product with approximately 19.6~24.5kN・m.
◦ Main body (parts for sale)
Quantity (pc/bag) Weight (kg/bag) Packing
100 20.2 PP bag
68
Wall Prop Product No. B30-0410
A
Length-adjustable prop for precast or formwork panel
Construction
Temporary
Features
●S
ecures adjustment and erection
accuracy of vertical & precast panels.
●L
ightweight and easy to carry.
Formwork
Product Weight (kg/pc)
Concrete
Wall Prop Type: 0916 6.1 Allowable 4.90kN (500kgf): 0916 型 Cautions
& 1631 型
1631 10.0 load 3.90kN (400kgf): 3140 型 ●P
lease read the instruction manual.
3140 13.0 ●U
se the product within the allowable load.
●U
se the product in the range of 30~60°
Option: Inc Base 1.1
from the floor.
Option: Pipe Catcher 0.5 ●T
he product is to secure the accuracy of
◆Specs
panel erection and adjustment. Do Not
use the product to support the weight of C
panels.
Type 0916 900∼1690mm ●T
ighten the bolt with a torque of 3.43kN・
Rebar Work
cm (350kgf・cm).
●T
he applicable diameter of the hook is φ
Type 1631 1650∼3150mm 12~16mm. PC板使用
G
Grip
φ 16
ジョイントパイプ
◆Options Precast
panel
●Inc Base
Engineering
73
Hook
100
Civil
φ14 φ17
30 25 Fasten with a
PC板使用 100 hexagon head bolt
W1/2 or W5/8.
* A hook for M20 is
also available.
t=9mm
Inc Base
Grip
φ 16
型枠使用
Precast
panel
●Pipe Catcher for round pipes
73
Formwork
Hook Pipe catcher
100
φ14 φ17
Fasten with a
30 25
Grip
hexagon head bolt
100
φ 11.2
W1/2 or W5/8.
* A hook for M20 is
also available.
Hook
Hook
69
Light-Weight Beam SX Product No. B30-0510
Versatile light-weight
L1 beam
受金物 W−0型
145 160
150
25
25
20 25
25 110
4.5 4.5
140
D
3.2
5 3025
110
4.5 4.5
140
20 25 3
20 25
45
14
5 30
4
3.2
3.2
42 120
3.2
◆Shape & dimensions
95
45
14
45
3.2 45 3.2 42 120
14
W−50 Fixed Bracket (with Joists)
受金物 W−50型
L
3.2
3.2
95 95
3.2 45 3.2 3.2 45 3.2
100 100 受金物 W−50型
53.2
145 160
150
10 20
25
25
145 160
4.5
53.2
150
53.2
165
162
D
5 30 25
11.4 28.6 11.4
10 20
25
10 20
4.5
165
162
L1 3
4
11.4 11.4
28.6 11.4
5 30
11.4 28.6
受金物 R−0型 120
受金物 W−0型 42
25
25
30
110
4.5 4.5
150
140
Dimension of main Dimension of main Height of main Building frame dimensions (mm) Weight Allowable bending moment 25
25
5 30
110
Model
4.5 4.5
150
140
45
body (L)(mm) body (L1)(mm) body (D) (mm) Use of W-bracket Steel structure (kg) kN・cm (kg・cm)
30
゚
5 30
42
45
Short beam 950〜1400 − − 1055〜1555 870〜1370 8.4 107( 11000)
42 120 30
゚
42
Type SX-14 1400〜2200 600 200 1505〜2355 1320〜2170 14.7 451( 46000)
42 120
Type SX-22 2200〜3800 1440 250 2305〜3955 2120〜3770 24.7 受金物 784(W−50型 80000) R−50 Swivel Bracket
受金物 (with
R−50型Joists)
Type SX-45 2900〜4500 2150 250 3005〜4655 2820〜4470 29.5 受金物784(W−50型 80000) 受金物 R−50型
180.5
145 160
30
150
Type SX-48 3800〜4800 3100 280 3905〜4955 3720〜4770 32.5 980(100000) 145 160
180.5
25
25
50
30
4.5 150
150
165
162
◆Bracket (For RC and SRC structures)
25
25
50
4.5
5 30
150
45
165
162
Without joists With joists
゚
30
5 30
45
42
Product Weight (kg) Allowable strength kN (kgf) Product Weight (kg) Allowable strength kN (kgf)
゚
30
42 120
*W
hen rotating 42brackets are used, the
W-0 Rigid Bracket 2.7 7.80(800) W-50 Rigid Bracket 3.0 7.80(800)
building frame dimension extends by
42 120
R-0 Swivel Bracket 3.3 4.70(480) R-50 Swivel Bracket 3.7 4.70(480) 35mm on each side.
70
Fixed side beam
11.5
53.4 2.3
Light-Weight Beam AX
120
A
62
14
Product No. B30-0520
2.3
11.5
15 20
75
77 82
Bracket-integrated light-weight beam
9 115
Construction
Fixed side beam Rotating beam (option)
Temporary
(Fig. A)
11.5
◆Shape & dimensions
53.4 2.3
20°
120
Side plate
62
14
Bottom
170
14
plate
2.3
L2
11.5
15 20
75
77 L1 9 115 82
20 20
Support
[Weight: 7.0kg]
75
9 130
D
(Fig. A) (Fig. B)
20° 200
B
Bottom
170
2ヶ m以
14
plate or less
400 or less
700
3.0 150 or less
Building frame dimensions (mm) Weight Allowable bending moment Allowable edge
Model 20 20
L1~L2 dimension Height of main body (D) (kg) kN・cm (kg・cm) reaction force 9
75
130
Support
Formwork
200
Concrete
上
Type AX18-25 1825〜2525 272 19.0 421(43000)
所以 下
2ヶ m以
7.05kN
∼300
● 85
[Fig. A]700 orSet Light-weight BeamSX/AX
less 400 or less
C
85 400mm in the vertical direction and
also less than 700mm in the horizontal
direction.
● Place concrete evenly into the beam
Rebar Work
formwork panels.
● Never give concentrated load on the
product (SX/AX).
●Detailed drawing of edge ●Detail drawing of plywood joint
Plywood
● E a c h b e a m f o r m w o r k s i d e p l a t e
Crosspiece dimension 25×50
supports the weight of the slab. Avoid
9
20
9
To prevent concreate leakage, using damaged concrete panels.
secure the plywood joint by
nailing it to the crosspiece
● W hen the height of the beam wall
panels are taller than 750mm, install
Beam
side plate inserted in the main beam.
12 70
vertical battens.
* When preparing beam forms, reduce the stringer board dimension
by the thickness of the side beam edge support plate (9mm). Fill the
gap between the floor slab and beam side plate with wood plug, etc.
● Do not use the beam as a load receiving
platform.
G
Engineering
Civil
71
Cantilever Product No. B30-0530
High intensity scaffolding bracket for H-beam
◆Specs
Standard (mm)
Division Type
20 type 30 type 40 type 60 type
Minimum available length (mm) 600 900 1220 1820
A
Maximum available length (mm) 1000 1500 2100 2900
Minimum available length (mm) 880 1055 1450 1900
B
Maximum available length (mm) 1130 1555 2240 3100
C Standard dimension (mm) 1500
Pin hole spacing (mm) 100
Number of holes 3 5 8 12
Screw adjusting range (mm) 110
Weight (kg) 15 17 19 21
Best for slab work of bridges and elevated Allowable load 9.80kN(1000kgf)
roads.
Features C
●H
igh strength steel frame provides not only longer pitch of
supports, but also accurate and safe formwork.
●A
vailable for various angle of slab panels with its multiple
adjustment functions.
30 or
more
B
A
A
B
Light-weight Beam SX
Cantilever
Chain
Pipe (φ 48.6)
72
ADEKA Ultra Ring Product No. B40-0010
A
Hydrophilic rubber ring
Features
Construction
◆Size ● The
ring is made of ADEKA Ultra Seal
Temporary
b
(B40-0110), water-swelling rubber. It
swells the water and stops water pene-
tration through the separator effectively.
●E asy installation.
D d
Cautions B
● If
concrete structure is faulty, water pen-
Applicable Quantity Product D d b
Product Packing etration can't be stopped just by installing
separator (pc/case)
Formwork
Ultra Ring 8 φ24.0 φ6.0 7.0 the product.
Concrete
Ultra Ring 8 W5/16 500×2
● Install two rings to the separator, avoiding
9 W3/8 500×2 9 φ24.0 φ7.2 7.8
the flat center (See the figure).
Case
12 W1/2 500×2 12 φ30.0 φ9.6 8.2 ● Keep the product dry to prevent initial
swelling before placing concrete.
16 W5/8 500 16 φ35.0 φ12.8 10.1
● Wipe off oil on the surface of the separator,
* ADEKA Ultra Ring 16 is Made-To-Order. before installing the product.
C
ADEKA Ultra C Ring Product No. B40-0020
Rebar Work
Post-fitting hydrophilic rubber ring ◆Size
Features
● The
ring is made of ADEKA Ultra Seal (B40-
0110). water-swelling rubber. It swells the
water and stops water penetration through the
separator effectively.
● Easy
installation even after the completion
of formwork assembly.
G
◆How to use
Cautions
Engineering
Set the ring on the separator. Press down the clip. Installation completed.
Clip
ADEKA Ultra C ring ● If concrete structure is faulty, water penetra-
tion can't be stopped just by installing the
Separator
product.
Civil
● Install two rings to the separator, avoiding
the flat center (See the figure).
● Keep the product dry to prevent initial swell-
Product Applicable type Quantity (pc/case) Weight (kg/case) Packing
ing before placing concrete.
Ultra C Ring 8 W5/16 1000 7.0 ● Wipe off oil on ther surface of the separator,
Case
Ultra C Ring 9 W3/8 1000 7.0 before installing the product.
2010M×10M
2010M×25M
2010MP×25M
P-201
Water-stop for variety of concrete joints, P-101
Water-stop for concrete joints gaps and cracks.
Ultra adhesive bond H-1000
Features Features
● Lightweight
sealant with excellent ● One-component
adhesive.
workability. ● Does
not drip easily and offers excellent
●W a t e r s w e l l i n g i n t h e l o n g i t u d i n a l adhesive properties.
direction is restrained.
73
ADEKA Ultra Cone Product No. B40-0210
Hydrophilic sealing cone
Product Applicable plastic cone Quantity (pc/case) Packing
ADEKA Ultra Cone -8 12-8 100×5 Case
74
Rubber Plate Hanging Hook Product No. B40-0310
A
Hanging hook for water-stop rubber plate
Construction
Features
Temporary
φ10 ● Enables
acurate and easy installation
3
Tie wire, etc. of water-stop rubber plate.
Whole screw bolt
W3/8 ●C oncrete can be placed uniformly
around the product, so as to the
board works properly to stop water
200
●C
penetration.
an be easily adjusted for various B
35
sizes of concrete structures.
26 W5/16×35 *U s e t h e p r o d u c t e v e r y 600-900
Formwork
millimeters.
Concrete
* Made-To-Order
is available for W3/8
whole screw bolt (Nut is sold separately).
Rebar Work
Water-Stop Rubber Plate Product No. B40-0320
Water sealing plate for concrete joint
Features
G
Precedent concrete side ● Adheres
as concrete hardens.
Water Stop rubber plate
● Flexible
and easy to fit various
shapes of the structure.
●D o e s n o t m e l t i n s u m m e r n o r
Engineering
become brittle in winter.
● Excellent
self-adhesiveness and
workability.
Civil
● Adhesiveness
and flexibility are
hardly changed after installation.
75
ADEKA Stopper Product No. B40-0330
Post-installing polyethylene resin waterstop plate
◆Size
Length Weight
Product a b c d
(m)/box (kg)/box
VE-100 15 − − 3 20 7
Excellent for preventing water
VE-150 15 40 − 3 20 11
penetration of floor and wall concrete
VE-200 15 40 65 3 20 14
joints, etc.
1 2
The set of the product consists of four Use two clips to connect the product.
pieces of connecting clips and one water
swelling sealant P201.
3 4
Tighten the clips with pliers, hammer, etc. Apply P-201 on the front and the back
surfaces of the connected part with the
width of approximately 20mm. Be sure to
cover the connecting clips with the sealant.
Even if P-201 is not hardened, the product
can be installed.
76
Seepage Water Treatment Panel Product No. B40-0410
A
Treatment panel of seepage water
Construction
Temporary
◆Size Conventional double slab structure
500
Arrow
Pillar
Pillar
Upper slab
Footing beam
Foundation
B
500
Pre Seepage
ssu water pit
re-r
esis
Formwork
The conventional double slab structure ting
Concrete
boa
consists of pressure-resistant board, rd
footing beam, and upper slab.
However, the installation of this product Double slab structure requires...
enables the mat slab structure, and (1) Excavation of a deep pit requires
500 digging out and disposing of a
reduces the construction period and
20
C
large amount of soil, as well as a
(70)
labors.
40
high drainage cost;
(50)
20
50 60 50 (2) F ormwork construction workload
increases; and
Rebar Work
(3) The construction period tend to be
extended because of complicated
assembly of rebar and formwork.
Engineering
Seepage Water Treatment Panel Method
Civil
Features Cautions
Pillar
●V ery light and easy to handle on- ●W hen storing panels, beware of fire, Stream
site. Cutting and processing panels Panels Pillar
since panels are made of plastic.
to adjust dimensions around pillars ● Be sure to read the technical docu- Floor concrete
or walls are also easy. ment when executing construction
●R ust-proof because of non-water- work.
Mat
absorbing plastic panels. slab
● To
connect the product, place the
top rib of the product to the other.
● The
product is impact-resistant plas-
tic made of high impact poly-styrene The mat slab structure can be applied
and general-purpose polystyrene. by employing the above Method. As a
● Three
different heights are available result :
depending on the amount of seep- (1) Reduce earthwork cost because of
age water (H40 as a standard size, less earthwork volume.
and H50 and H70). (2) R e d u c e f o r m w o r k c o s t w i t h a
single slab structure.
(3) Shorten work period with its simple
structure.
77
Styrofoam Product No. B50-0010
Expanded polystyrene thermal insulation board CFC-free
Thermal conductivity Width Length
Type Product Thickness (mm)
(W/m・K) (mm) (mm)
1-b IB 0.040 or less 15・20・25・30・35・40・50・75・100
2-b B2 0.034 or less 20・25・30・40・50
910 1820
3-b AC E Ⅱ 0.028 or less 20・25・30・35・40・45・50・55・60・65・75・100
3-b EX 0.024 or less 25・30・45・50・55・60
3-b Pit Work * 0.028 or less 30・35・40・45・50
Styrofoam
Special film
78
Achilles Thermal Insulation Board Product No. B50-0210
A
Concrete-panel-free thermal insulation board
Construction
◆Product structure ◆Adhesion performance of Achilles
Temporary
Adhesive layer
Product
Thickness Width Length (concrete, GL Bond, etc.) Thermal Insulation Board
(mm) (mm) (mm) Reinforcing layer with
moisture-proof material
Vertical use NK-20 20 Material age
Adherend Unit 3 7 28 60
NK-25 25
Hard polyurethane foam days days days days
NK-30 30 1800
900 Average Average Average Average
~ N
Horizontal use (for slab) 1200 Concrete (kgf/㎠) 12.7 13.7 13.7 19.6
B
25 5000 (1.3) (1.4) (1.4) (2.0)
S-25 Reinforcing layer with
moisture-proof material
Adhesive layer Average Average Average Average
30 (concrete, GL Bond, etc.)
GL Bond N 13.7 13.7 14.7 19.6
S-30 (kgf/㎠)(1.4) (1.4) (1.5) (2.0)
▶S-series(Horizontal Use) has polyethylene film on one side
Features
Formwork
◆Comparison
Concrete
●W orks as formwork panels.
Conventional method Urethane spraying method Achilles Method
● Solidly-made,
and the wide spaced
batten pitch of 200~250mm available. Attach insulation boards to plywood formwork.
● Contributes
to energy saving provided
by superior insulation performance of Install plywood formwork. Install plywood formwork. Install Achilles Board.
the hard poly-urethane foam.
Place concrete. C
Disassemble supporting materials (supports and crosspieces). Disassemble supporting materials
(supports and crosspieces).
Rebar Work
Disassemble plywood formwork.
Spray urethane.
G
Finishing (GL method, etc.) Finishing types
(GL method, plaster coating method, etc.)
◆Specs
Engineering
Performance
Item Unit Vertical Use (NK-series) Horizontal Use (S-series) Remarks
20mm 25mm 30mm 25mm 30mm
Form density Kg/㎥ 55 ← ← 37 34
Civil
Weight Kg/㎡ 2.78 3.06 3.34 1.73 1.86
Thermal conductivity kcal/mh℃ 0.018 ← ← ← ← Compliant with ASTM C518 (0°C)
Flexural rigidity Longitudinal direction kN/㎠(kgf/㎠) 94.0(0.96×104) 147(1.50×104) 211.0(2.16×104) 92.0(0.94×104) 132.0(1.35×104)
Compliant with JIS A 1414
(EI value) width direction kN/㎠(kgf/㎠) 39.0(0.40×104) 61.7(0.63×104) 88.0(0.90×104) 38.0(0.39×104) 54.0(0.56×104)
Shearing rigidity kN(kgf) 1.42(145) 1.7(180) 2.1(215) 1.0(110) 1.1(120) Compliant with ASTM D 732
Compressive strength kN/㎠(kgf/㎠) 0.44(4.5) ← ← 0.24(2.5) 0.19(2.0) Compliant with JIS A9514
Allowable Longitudinal direction kN/㎠(kgf/㎠) 1.17(120) ← ← 1.06(109) ←
bending
stress width direction kN/㎠
(kgf/㎠) 0.63(65) ← ← 0.55(57) ←
Vapor resistance ㎡・h・mmHg/g 600以上 ← ← 400以上 ← Compliant with JIS Z 0208
79
Separator Joint:Thermal Insulation Board Product No. B50-0310
・Separator joint
・Holding plate for thermal insulation board
Type 50 Applicable insulator Thread Quantity Weight
Product L mm Packing
thickness diameter (pc/case) (kg/case)
Type 50-20 20 20 10
Type 50-25 25 25 10
Type 50-30 30 30 10
Plug 400
Type 50-38 38 38 11
W5/16 Case
Type 50-40 40 40 11
Type 50-50 50 50 11
Type 50 Free size — 500 12
Type 80 Free size — 500 16
Type 80
Type 50
W5/16
φ18
φ14
φ50
38
S axis
Cautions
Form tie Separator
55
S axis
● Please
purchase a tool separately to make
Form tie Separator
◆Size ◆Comparison
⑴ Type A 3
Conventional method
A
Nail Nail
Paper washer
Concrete
φ28.5
φ30
B
φ4.5
Features
Insulation board Insulation board
●T h e r m a l i n s u l a t i o n b o a r d s c a n b e ⑵ Type B
8
φ28
φ3
Type A
Type A
Type A ⑵ Type B
● To
install the product, apply its flat side to the
Board Holding plate
thermal insulation board. If it is installed the oth- (Nails are pulled out with formwork panels.)
Nail er way around, the concrete surface will come Type B Type B
Nail Nail
off and damage the thermal insulation board.
● Nail the product just enough to press down
Plywood Insulationg
the thermal insulation board. Hitting the prod-
panel board uct too hard will cause it to sink in the ther- When assembled Insulation board Insulation board When the formwork
mal insulation board, resulting in the loss of panel is removed.
80
Plastic Nail Product No. B70-0010
A
Plastic resin nail
Construction
Temporary
Dimensions Quantity Weight
Product Packing
(mm) (pc/case) (kg/case)
Plastic Nail 20 φ 2.7 × 20 300 × 50 15
40 φ 3.8 × 40 100 × 50 5
Case
50 φ 3.8 × 50 100 × 50 5
B
70 φ 4.5 × 70 50 × 50 5
◆How to use
Where nail tips need to be removed after installation. Where condensation prevention is required.
Formwork
Concrete
Features
● Easy
post-treatment by smashing it with
a hammer (Sander-less).
● Totally
rustless.
Rebar Work
and various inserts.
Cautions
● Make
sure to hammer the product straight.
● Consider strength suitable for applica-
tions.
G
(inserts for a air conditioner)
Engineering
Ceiling Insert Product No. B70-0110
Civil
Ceiling insert with nails
φ28
Features
3
Concrete leakage
prevention cover
Blue
81
Ceiling Insert:Steel Deck Plate Product No. B70-0120
Ceiling insert for steel deck plate
Features Drill
Thread Quantity Weight
Product diameter Packing
●S
imple and functional diameter (pc/case) (kg/case)
(mm)
workability.
●C
an be securely fastened DC-3040 White
to a deck plate. Red
●C
an be installed with one
Green 250 10 Case
touch operation, just by
making a hole. Yellow
●T
he head is embedded in Blue
concrete to obtain secure W3/8 15.0
DC-3060 White
anchoring effects.
Red
Green 200 11 Case
Yellow
Blue
82
Draftight Product No. B80-0010
A
Elastic conerete joint filler
Construction
Features
Temporary
●E
xcellent in functionality, aesthetics, workability and economy.
●R
eliable and secured product.
Formwork
Concrete
Side Rubber Standard
Glass fiber reinforced ● Length: 1,500mm
polyethylene
Color: Black ● Please specify H (hight) when ordering
C
Glass fiber reinforced
Side butyl rubber polyethylene ● Accessories
Color: Black
Rebar Work
H Polyethylene foam H Polyethylene foam
Engineering
Civil
83
Mejitack Product No. B80-0110
Elastic concrete joint filler
“Mejitack”consists of a joint base and a elastic joint filler.
To prevnent cracks, Mejitack provides complete separation from the
surface to the bottom of the covering concrete.
● Dimensions
Symbols on the Left Figure Large Joint Base Medium Joint Base
W1 95mm 80mm
W2 20mm 20mm
Cap
H1 60mm 40mm
Main Body H2 50mm 30mm
Joint Base Expanded Polythylene
Expanded Rigid Urethane Board
Polythylene ● Length: 1,000mm ● Adhesive tape is preset at the bottom.
Fastening
Pin
● Side
Rubber type and Standard type are available.
84
Sliton Product No. B90-0210
A
Slit material for column & wall
Construction
■Sliton Type A (vertical complete slit type) ■Sliton Type A (vertical complete slit type)
Temporary
Type A2 Type AE2 (joint width 20mm type) Type A1 Type AE1 (joint width 20mm type)
Type A2-F AE2-F Type A1-F AE1-F
[Outer formwork] Joint strip [Outer formwork] Joint strip
[Outer formwork] Joint strip [Outer formwork] Joint strip
Wall thickness tw
Wall thickness tw
Wall thickness tw
Shape Slit width W [mm] Slit width W [mm] Shape Slit width W [mm] Slit width W [mm]
Rib Rib
Rib Rib
B
[Inner formwork] [Inner formwork]
[Inner formwork] [Inner formwork]
Slit width W [mm] 25・30・35・40・50 25・30・35 Slit width W [mm] 25・30・35 25・30・35
Formwork
Slit material
Concrete
High-performance High-performance Slit material High-performance High-performance
Fireproof material phenolic foam phenolic foam phenolic foam phenolic foam
Fireproof material
Fire-resistance performance 2 hours 2 hours Fire-resistance performance 2 hours 2 hours
Standard length 2m 2m Standard length 2m 2m
Minimum wall thickness 120 when W = 25, 30, 35 Minimum wall thickness
115 110 105
[mm] 130 when W = 40, 50 [mm]
Joint strip (standard joint strip size) Joint strip (standard joint strip size)
C
Type A1 Type AE1
Type A2 Type AE2
25 30 20
25 30 20 Slit width
Slit width Slit width Slit width Slit width
Slit width W = 25, 30,
25
20
25
W = 30, 35, W = 25, W = 25mm W = 30, 35mm
25
20
25
W = 25mm 35mm
40, 50mm 30, 35mm
Rebar Work
20 25 15
20 25 15
* Be sure to consult with us when applying different size of strip of its size.
* Be sure to consult with us when applying different size of strip of its size.
The sealing depth may not be secured when applying an unlisted joint strip. The sealing depth may not be secured when applying an unlisted joint strip.
Engineering
due to lateral pressure can be reduced. finished.
●R
einforcing metals can be used together, making installation with ●T
he flashing functionality of ribs provides excellent water cut-off
higher precision possible. performance.
Civil
●T
he flashing functionality of ribs provides excellent water cut-off
performance.
■Sliton Type HW (horizontal complete slit type) ■Sliton Type HW (horizontal slit type)
Type HW-RW*1 HW-P Type HW Barrier X HW Barrier HW-G10
55 70
(55) 55
Slit material
Fireproof material 50
Slit material Flexible PVC Slit
material
Shape Shape
Slit width W
Slit width W W W W
Variable Foamed
40 50 width Rib Rib joint strip
Body thickness t Air vent holes
Slit material
Air vent holes Air vent holes Slit material
Body thickness t
Slit width W [mm] 25 20・25 20・25・30・35・40・50
*1 HW auxiliary materials may have cross sectional defective areas. Please confirm with the structural engineer prior to use.
Minimum body thickness t [mm] 80*2 30
*2 When combined with diagonal cut type (type C), the product dimensions are 55 → 65 (with W=35), 55 → 70 (with W=40) , and 55 → 80 (with W=50).
Features of HW barrier
*1 When the body thickness t is less than 110mm, the dimension differs from the above.
*2 When the desired body thickness t is less than 80mm, please consult us.
●F
or horizontal slits, 50mm of concrete cover depth can be
Features of type HW
secured (according to the Structural Slit Work and Control Manual
●M eets all the requirements of fireproof, soundproof, and issued in October 2001 by Building Contractors Society)
waterproof standards (except type P regarding fireproof). ●P
revents“honeycombs”that tend to occur around construction joints.
● Complete (thorough) slit and partial slit are possible depending ●T
he product has air vent holes at 300mm intervals, which prevent
on the adopted dimension. air pockets below joints and“honeycombs,”and allows concrete
● Excellent one-site workability. filling to be confirmed visually.
● Options are available such as cut type and waterproof type. ●W
hen the product is formed, soft water stop is simultaneously
formed to prevent water penetration through joints.
85
■Sliton Type G (partial slit type)
Type G-5 G-6 G-7 G-9 G-10 G-11
(S) G-11
(L)
25 20 Plastic nail
Plastic nail
25
E cap Plastic nail
20
50∼70
60∼80
30∼70
Shape
60∼80
50∼70
70∼100
30∼70
Cut nail Cut nail Cut nail Cut nail
◎
20 − − − − Joint strip 20×15×15
◎ ◎
◎ ◎ ◎
25 ◎ Joint strip 20×20×15
◎ Joint strip 25×25×20 Joint strip 25×15×20
◎ ◎
Slit width W
◎ ◎ ◎
30 ◎ ◎ ◎ ◎
Joint strip 20×20×15 Joint strip 30×25×25 Joint strip 30×15×25
◎ ◎ ◎
35 ◎ ◎ ◎ ◎
Joint strip 20×20×15 Joint strip 30×25×25 Joint strip 30×15×25
◎ ◎
40 − − − ◎ ◎
Joint strip 30×25×25 Joint strip 30×15×25
◎ ◎
50 − − − Joint strip 30×25×25 Joint strip 30×15×25
◎ ◎
t dimension*1 60∼80*3
(Product dimension) 50∼70 60∼80 50∼70 30∼70*2 30∼70 70∼100
65∼80
Standard
length 2m 2m 2m 2m 2m 2m 2m
Slit material/foamed polyethylene
*1 When the product dimension exceeds the above dimension t, separate reinforcement is required. *3 60~80 when 3W = 25, 30, 35
*2 The minimum product dimension is 30. 65~80 when 3W = 40, 50
Features of type A1
● A complete (shear type) slit is formed depending on the
combination.
● Specifications are available according to fitting.
● Use of reinforcing metals makes installation with a high
degree of fixation possible.
Cautions
①Handling precautions
● Store the product avoiding exposure to direct sunlight and moisture.
● Avoid contact with sharp objects and corners to prevent physical damage.
● Dispose the product in accordance with the rules and regulations of its region.
②Installation precautions
● Component materials of Sliton are combustible, except for some incombustible materials. When fire is used out of
necessity, provide appropriate protection.
● Before using Sliton, be sure to confirm installation procedures, concrete placing conditions and method, as well as
precautions for each type to ensure proper use.
● Be sure to wear safety glasses and dust mask when cutting the product.
● Be careful for the protruding nails on the formwork panels.
86
Winding Sleeve Product No. B90-0310
A
Winding sleeve for through-hole
Construction
Temporary
◆List of nominal Features
diameters D φ ● Highly durable.
Nominal diameters ● Made-To-Order is available
400 ● Can be used as permanent formwork, and eliminates
disassembly.
450
● Galvanizing and PVC coatings are available
500
B
550
600
650
700
750
Formwork
Concrete
800
900
1,000
C
Cylindrical Paper Formwork Product No. B90-0320
Light-weight cylindrical paper formwork
Rebar Work
◆Size
Inside diameter ㎜ 50 75 90 100 125 150 175 200 250 300 350 400 450 500
Outside diameter ㎜ 54 80 96 106 131 157 182 208 259 311 362 413 464 515
Inside thickness ㎜ 2.0 2.5 3.0 3.0 3.0 3.5 3.5 4.0 4.5 5.5 6.0 6.5 7.0 7.5
Weight kg/4m 1.1 2.0 2.4 2.6 3.7 5.1 6.0 7.7 9.7 15 18 23 27 33
Inside diameter ㎜ 550 600 650 700 750 800 850 900 950 1000 1100 1200
G
Outside diameter ㎜ 566 616 667 718 769 819 871 921 971 1021 1126 1228
Inside thickness ㎜ 8.0 8.0 8.5 9.0 9.5 9.5 10.5 10.5 10.5 10.5 13.0 14.0
Weight kg/4m 38 45 48 55 63 67 79 83 88 92 126 147
● The standard length is 4m.
Engineering
Features
●L ightweight and easy to handle. ● Special film on the tube surface enables
Civil
●E xcellent durability. easy separation of formwork.
● T ubes are made from special water- ● Single-piece and Two-pieces are available.
resistant board, and can be cut with a ● Please consult with us for the longer
saw and nailed. length.
87
Balcony Chamfer Product No. B90-0330
PVC chamfer for balcony gutter
Product Total length (m) Height H Quantity(pc/case)
Balcony Chamfer H40 2 40 15
H30 2 30 25
Features
●S ince this product is made of PVC, it is free
from warp or twist, and formwork can be 60
cleanly removed.
Duplex head nail
40(30)=H
Balcony Chamfer
The product be easily connected with the Curved-corner material (universal) Joint material Duplex head nail
40 Polyethylene foam (expansion ratio of 15 times)
included joint material.
100
45
● Made-To-Order available ter curved-corners 40 40
30
to your specifications. φ2.8
30 25
88
Air Fence Product No. B90-0350
A
Concrete retaining air fense for concrete joint
Construction
Temporary
Time required
Installation process Air fence Conventional method
Install joint air fence (formwork). 4 hours 8 hours
Place concrete. — —
Remove air fence (joint formwork). 1 hours 3 hours
Clean the joint part. 2 hours 4 hours
Restore/adjust rebar. 0 hours 4 hours
Restore/adjust formwork.
Total
2 hours
9 hours
6 hours
25 hours
B
◆Product Line-ups
Formwork
Features
Concrete
Types 50-1 (80-1, 100-1): One side is round (For vertical use).
● Easy installation and workability. Types 50-3 (80-3, 100-3): Both sides are flat (For horizontal use).
● Lightweight and flexible. Length
1.2m 2m 3m 4m 5m 6m 7m 8m
● Concrete adherence-free material. Diameter-Type
● Highly durable. 50-1 Vertical ○ ○ ○ ○ ○ ○ ○ △
50-3 Horizontal △ △ ○ ○ ○ ○ △ ○
C
80-1 Vertical ○ ○ ○ ○ ○ ○ ○ △
80-3 Horizontal △ ○ ○ ○ ○ ○ △ ○
100-1 Vertical ○ ○ ○ ○ ○ ○ ○ △
100-3 Horizontal △ △ ○ ○ ○ ○ △ ○
Rebar Work
・○ indicates a standard products. △ indicates a made to order products.
(Please consult us about products 8m or more in length.)
Cautions
● For
quantity calculation, increase
width, thickness, and length by
10% respectively. ◆Work
● Air pressure should not exceed examples
6.8N/cm2 (0.7kgf/cm2). (Use a mini G
compressor.)
● Beware of fire and projections such
Engineering
as nails.
89
Metal Lath Formwork Product No. B90-0410
Stay-in-place lath formwork for footing beam work
◆Parts
No Component Parts Size(mm) Weight (PC) Quantity(pc/bundle) Packing
1 Panel W = 600 1.70(kg/m) − −
2 Batten 3MS600 3060 2.60(kg) 20 Secured with PP strap
3 Bottom Runner 2000 0.38(kg) 50 Secured with PP strap
4 Top Runner 2500 0.67(kg) 50 Secured with PP strap
Nut Distance between 2,000 nuts
5 0.015(kg) Case
(set outside the panel) the parallel sides: 14 (500 nuts × 4 bags)
Washer Distance between 4,000 nuts
6 0.003(kg) Case
(set inside the panel) the parallel sides: 14 (200 nuts × 20 bags)
5,000 nuts
7 Joint For φ 10 hole − Case
◆Application (1,000 nuts × 5 bags)
● All foundation construction Note 1: The
standard Hight of the Panel is 500~4,000mm. Please consult our sales person when you need
taller / shorter hight.
● F or Buildings: footing beam, footing, Note 2: The product is used to receive flat deck plates, when the concrete slab is placed at the same time.
strip footing, mat foundation, pressure-
resisting board, concrete stopper, etc.
●F or Civil engineering construction: pillar ◆How to use
foundation, retaining wall, concrete block,
construction joint, etc.
● F or other construction: steel tower
foundation, wind turbine tower founda-
tion.turbine tower foundation
Features
●E fficient formwork installation
Fully-systemized component parts of the
product streamline the installation of
(1) Fix Bottom runners (No.4) (2) Connect/Bend panels (No.1) (3) Pass separators through
formwork panels. and set them at the proper loca- Washers(No.7) ->panels (No.1)
on the concrete with nails.
● No
need for formwork removal tion. and battens (No.2,3) and tighten
All components of the products are Nuts(No.6) from outside.
permanent. No need for formwork
removal after concrete solidification,
but just burying them in the ground.
● Can
place slab concrete simultaneously
with f
The vertical members of panels are
highly rigid. Placing slab concrete
simultaneously with footing beam
concrete are applicable with flat deck
plates.
● Space-saving
(4) Set the other side of panels (5) Pass separators through (7) Install Top tunners(No5)
The volume of materials carried in is
(No.1) and fix them temporally. Washers(No.7) ->panels(No.1) with screws.
1/7 compared with plywood panels, and and battens(No.2,3) and tighten (8) When srab concrete is placed
the volume carried out is zero as no Nuts(No.6) from outside. at a time, install flat deck panels
need for formwork removal. (6) Adjust the tilt of the panels. with screws.
● Concrete
filling conditions can be
checked
C o n c r e t e f i l l i n g c o n d i t i o n s c a n b e
visually checked because of the use
of steel netting for formwork panels so Cautions
that quality control is easy.
● Please
read and understand the Technical Manual (W600)
before executing or designing construction work.
(10) Place concrete.
90
Metal Lath Product No. B90-0510
A
For concrete placing joint
Construction
Temporary
◆Application ◆Size
● Best
to use for a partition panel to
stop concrete at a joint part of mul-
tiple concrete placement.
3
B
Standard size: 914×1,820mm
Formwork
Concrete
35
◆Dimensions
Steel plate Weight kg/m2 Product dimensions
Product
thickness (mm) (including loss) (mm)
Rebar Work
G
Engineering
Civil
91
Transparent Formwork Panel Product No. B90-0610
Methacryl resin formwork panel
◆Frame
Urethane-resin coated lauan
Lightweight and excellent in workability.
* Other frames are also available.
◆Standard size
Frame
(wood)
Symbol Shape dimensions (mm) Symbol Shape dimensions (mm)
9018 900×1800 9015 900×1500
6018 600×1800 6015 600×1500
4518 450×1800 4515 450×1500
3018 300×1800 3015 300×1500
9012 900×1200 9009 900×900
Face plate
(transparent resin) 6012 600×1200 6009 600×900
4512 450×1200 4509 450×900
3012 300×1200 3009 300×900
Others Made-To-Order is available
Cautions
This is a methacrylate resin product. Methacrylate resin is -U se a special drill to make holes for inserting Separators. (Using
thermoplastic, combustible and organic solvent-soluble resin. The a general type drill is dangerous.)
following are important points about handling this product. Please -T o repair separator through holes, use stoppers, etc., available
use the information to ensure safe use of the product. on the market. (Be careful not to break the product when striking
●P recautions for use the stopper.)
When handling this product, please pay attention to the follow- - In the case where Separators are used, use Plastic Cones
ing points: with detachable axes, and pay attention so that the axes of
-T he face plate is smooth and very slippery. Pay sufficient attention the Separator do not get caught in the separator through
when storing, transporting, and working with the product. holes during disassembly.
- Concrete can be removed just by washing the product with - Be sure to apply stripping agent before installation.
water immediately after use and wiping it with a rag or towel. - It is difficult and dangerous to reprocess the product on-site.
- Note that the cut ends of the face plate may crack or chip Please consult us about reprocessing.
etc. -A void using a steel scraping bar or buff on the face plate surfaces.
- Be careful not to overtighten Form Ties.
92
Decorative Tile Product No. B90-0620
A
Special resin/styrene tile for decorative formwork
Construction
Temporary
◆Application ◆How to use
●F
or Construction work Five series: TSM, TSS, TSF, MP, Gand
●O
uter wall, inner wall, pillar, ceiling, RC. are available.
etc. ● For placing on-site
●C
ivil engineering TSM: made of special resin and can
●R
etaining wall, steep slope, residential be reused about 10 times.
development land, road side-wall,
sound insulating wall, bridge, large-
TSS: made of special styrene and
can be used once.
B
scale concrete structure, other TSF: integrally molded with
secondary products temporary formwork and can be
Formwork
reused five times.
Concrete
Features ● For production at factory
●A
large number of unique designs are MP: reinforced glass fiber for PC-
available. GRC is incorporated into the
●C
an be used in the same way as con- base to prevent elongation. Long
ventional form construction methods. products are available. Can be
●N
o problem of peeling off or falling. reused about 50 times.
C
Rebar Work
G
Engineering
Civil
93
Decorative Tile:Civil Engineering Product No. B90-0630
Special styrene tile for decorative civil engineering work
◆Types
Coursed masonry decorative formwork Uncoursed masonry decorative formwork Kisoishi stone random masonry
Model Area (m2) Weight(kg/pc) Model Area (m2) Weight(kg/pc) decorative formwork
B-9011-S 0.81 0.59 74-A 0.54 0.37 Model Area (m2) Weight(kg/pc)
B-1509-S 0.135 0.09 74-B 0.262 0.17 9009-A 0.81 0.57
B-3009-S 0.27 0.19 74-C 0.1329 0.10 9009-B 0.81 0.46
B-2203-S 0.0675 0.04 74-D右 0.1032 0.07
A-3008-S 0.24 0.11 74-D左 0.1032 0.07
74-E右 0.0592 0.04
74-E左 0.0592 0.04
Features
● One-time
use only
● Since the product is made of spe-
cial styrene, it is elastic and offers
excellent detachability. As a result,
the concrete surface obtains a
beautiful finish, rendering formwork
joints inconspicuous. Kisoishi stone random masonry decorative Teppeiseki stone masonry
formwork (continuous pattern) decorative formwork
● The surface of the concrete struc- Model Area (m2) Weight (kg) Model Area (m2) Weight (kg)
ture has natural stone patterns that 9009-C 0.81 0.53 9009-T 0.81 0.42
9009-D 0.81 0.47 6003-T 0.18 0.11
add a sense of warmth, harmonizing
6006-T 0.36 0.17
well with the natural environment. 9003-T 0.27 0.17
(6) Completion.
Stripping agent
Special stripping agent
*C
e b o # W S - 1 0 0 0
easily separates the
product from concrete
by reacting with alkali
in concrete and
forming a stripping film
(lanolin fatty acid salt)
between formwork and
Teppei stone masonry concrete.
94
Panel Fastener Ⅰ Product No. B90-0710
A
L-shaped fastening hardware for column panel (metalform)
Construction
Temporary
“Panel Fastener I”is fastening hardware Individual
developed for independent columns for Shape
Ⅰ(cm4) Z(cm3) weight type
dimensions
construction and civil engineering projects. L (kg/case)
Separators are not required. The high □-150×50 315 42 42.5
strength hardware can reduce the number
of stages of horizontal form supporting ◆Work procedures
members. Single columns can be used but
(1) E rect metalforms by fastening with U
B
systemized columns can further streamline
clips.
construction projects.
(2) Arrange and fasten holders the desig-
nated positions (8 positions/stage) (2
Features positions/face).
●T he high strength hardware can reduce (3) Open the product into an L-shape and
Formwork
Concrete
the number of stages of horizontal form attach hexagon head bolts and taper
supporting members. Separators are pins according to the size of the product
not required because of the outside (when shipped, it is set for the column
tightening method. Applicable for the size of 1,300mm).
column size of 700mm~ 1,300mm (also (4) Place the product on holders and fas-
applicable for rectangle columns). ten them.
● Assembly and disassembly of formwork
C
(5) A fter temporarily tightening the product
is easy just by bolt-up of the corners. with corner tightening hardware,
● B y using this hardware with fasten adjust plumbing and tighten the product
metalforms, the formwork can be lifted completely.
Rebar Work
and moved, which enhances work
efficiency.
Short side
Long side
G
Engineering
Receiving hardware
Civil
so that the receiving hardware will come on
[Holder W] [Hanger S] the long side, and set the products.
* If the corner is round, please consult us.
● Necessary tools
●R atchet spanner
Distance between the parallel sides: 21mm
Tightening Powder Holders
Distance between the parallel sides: 30mm
Tightening corners
● Hammer
U Clips
95
Panel Fastener Ⅱ 63 Product No. B90-0720
67
L-shaped fastening hardware for column panel
Features
1. Quick
assembly and disassembly, secure
コラムクランプ 2H
fastening.
2. Channel pin allows fine adjustment.
75
L
100
75
L
L
Column Clamp
150
5
31.5
66
8
63
φ6.5
R
R
8
7
φ11.2
30
125.5 300
Holder C
70
メタルフォーム
コラムクランプ
* Approximate number of holders
to be used: 6~8 holders/stage
ホルダー
96
Metal Form Product No. B90-0810
A
Steel panel for formwork
Construction
Temporary
B
◆Size
Formwork
Concrete
Size Number Weight Size Weight
Division Symbol Division Symbol
(mm) used per m2 (kg/pc) (mm) (kg/pc)
3018 300×1800 1.9 17.3 3CF5545 150×150×450 4.1
Three-
Form
Face
3015 〃 ×1500 2.2 14.6 3CF5530 150×150×300 2.9
3012 〃 ×1200 2.8 11.8 3CF5515 150×150×150 1.8
3009 〃 × 900 3.7 8.9 BF4515 45 1500 6.2 C
3006 〃 × 600 5.6 6.2 Beveled Corner Form Rounded Corner Form BF4512 45 1200 5.0
Rebar Work
2018 200×1800 2.8 13.5 BF4509 45 900 3.8
2015 〃 ×1500 3.3 11.3 BF4506 〃 600 2.6
2012 〃 ×1200 4.2 9.1 BF1712 17 1200 3.5
Chamfered Forms
G
1515 〃 ×1500 4.4 7.8 BR3512 〃 1200 5.1
1512 〃 ×1200 5.6 6.3 BR3509 〃 900 3.9
1509 〃 × 900 7.4 4.8 BR3506 〃 600 2.7
Engineering
1506 〃 × 600 11.1 3.3 BR2012 〃 20R 1200 3.5
1018 100×1800 5.6 7.4 BR2009 〃 900 2.6
1015 〃 ×1500 6.7 6.2 BR2006 〃 600 1.8
Civil
1012 〃 ×1200 8.3 5.0 CA 15 1500 3.2
Corner
97
Manhole Formwork Product No. B90-0820
◆Application Features
●C
ircular formwork for manholes. ●L ightweight and strong. Easy to
●C
ircular formwork for other uses. assemble and disassemble.
●E nhanced accuracy by the use of
stamped horizontal ribs, which allows
◆Size for beautiful curved surface finishing.
Inside frame (mm) Outside frame (mm) Height (mm) ● Can be assembled with only U-Clips
for metal forms. Time and labor
φ 900 φ1300(1400) 300 required is less than half compared
・
600 to timber formwork.
φ1200 φ1600(1700) ・
900 ● Steps can be easily attached. Block
φ1500 φ1900(2000) ・
1200 type formwork that does not require
・ measurement determination is also
φ1800 φ2300(2400) 1500
available.
φ2000 φ2500(2600) 600・ 900
φ2200 φ2700(2800)1200・1500
◆Application Cautions
● Used to assemble metal forms. ●U
sed to prevent metal forms from
being displaced.
Quantity Weight
Product Packing
(pc/case) (kg/case)
U-Clip 100 19 Case
Quantity Weight
Product Packing
(pc/case) (kg/case)
L-Pin 50 18 Case
98
Cebo:Releasing Agent Product No. B90-0910
A
Concrete release agent for formwork panels
Construction
Temporary
Product Application Coated area Packing
Formwork (steel, plywood, coat-
18ℓ can
#Form Coat ed), secondary products (alumi- 15〜20m2/ℓ
200ℓ drum
num, stainless steel, galvanized)
Same as above (rust prevention
#400 15〜20㎡ 〃
intensifier)
Plywood and wooden formwork
#460
(impregnating stripping materials)
10〜15㎡ 〃
B
Tunnel f or m w or k , st eel and
#Centre Coat 10〜15㎡ 〃
coated formwork
Formwork (special decorative
Formwork
#PC-30X 10〜15㎡ 〃
Concrete
rubber, steel, plywood)
Formwork (stainless steel, alumi-
Features #AZ-3 num, galvanized, steel, coated) for 10〜15㎡ 〃
exposed concrete only
● Chemical
reaction causes stripping 10〜15m2/ℓ of
so suitable for various types of form- #1000 Plywood and wooden formwork 〃
diluted solution
C
work. Effective for rust prevention Expanded polystyrene formwork
when used for metal formwork. Effec- 10〜15m2/ℓ of
#WS1000 (also applicable for plywood and 18ℓ can
diluted solution
tive for water penetration prevention wooden formwork)
when used for plywood panels or
Rebar Work
Secondary products, steel form-
wood frames. #PC1 work, tiles simultaneous place- 10〜15㎡ 200ℓ drum
ment for exposed concrete
Resin coating agent for plywood 18ℓ can
400cc/m2
#Eye Coat and wooden formwork (gray), 16ℓ can
(two coating)
special thinner is required. (thinner)
Dilute with wa-
For removing rust and concrete ter depending
G
20kg plastic
#ND-3 leakage from steel products on the extent
container
such as steel formwork of rust and con-
crete leakage
Engineering
Civil
Corrosion Inhibitor Product No. B90-0920
Quick-drying corrosion inhibitor
Product
Corrosion Inhibitor 4ℓ
Corrosion Inhibitor 18ℓ
1. Lightly
remove loose scales and Cautions
top coat with a wire brush, and
wash away oil, dirt, and salt. ● Since the product contains xylene, use
2. Use a brush, roller brush or a gas mask, etc., when using the prod-
spray gun suitable for the use uct in a poorly ventilated place.
Features and site ● Since the product is made of special
3. Apply approximately 1kg per
resin, use goggles to protect eyes
● Can
be directly applied to corrosion. 10m2.
● Quick-drying
4. The
coating dries in 1 or 2 hours, ● Use rubber gloves to prevent skin irrita-
●H ardened film is strong enought and cannot be but allow at least 1 day for curing tion.
easily affected by any kind of solvent. before placing concrete. ● Take extra precautions against fire.
99
Plastic Plug Product No. B90-0930
Plastic Plug for separator holes on formwork panels
Features
●P revents throwaway of concrete panels.
● Low-priced.
● Ribbed and tapered so that the plug can be easily driven
into a concrete panel and cannot come off easily.
● Long service life because of the use of weather resistant
material.
Product Hole diameter Color Dimensions Quantity (pc/case)
Small For φ 9 Green 9φ×10φ×12t 3000
Medium For φ 12 Black 12φ×13φ×12t 2000
Large For φ 15 Brown 15φ×16φ×12t 1000
Oversize For φ 18 Green 18φ×20φ×12t 500
◆Size
Covering depth
∼50mm
Slab thickness
・150(120∼150mm)
・180(150∼180mm) ±5mm
・210(180∼210mm)
Nail hole
φ4
Slab thickness Quantity Weight
Product Packing
(mm) (pc/case) (kg/case)
150 120〜150 100 6
8
Features Cautions
●S uitable for any type of slab with its long adjusting width. ● Install the product near a spacer.
● Does not fall over even if it is hit by a pressure hose. ●F asten the product securely to formwork with nails or plastic
● Thermal insulating material is also acceptable because nails.
of its wide base. ●A pplicable to the covering depth of up to 50mm.
● Easy post-treatment after placing concrete.
100
Measuring Pole Product No. B90-0990
A
Measuring pole for formwork and concrete top-end
Construction
Temporary
Product Weight (kg/case)
Measuring Pole 1
Collimation mark
Features
●N o measuring errors because the pole tip is designed
B
Pole ruler with a shape that avoids concrete adhesion and
adoption of wear resistant resin coating.
Graduations (-100~+300)
●T he product consists of two components of a pole
Level and a pole ruler - to enable simultaneous measuring
of the formwork level and the concrete top end level,
Formwork
Concrete
which facilitates execution of exposed concrete finish.
1800
Stopper ● Top end of the pole base is a concrete slab top end,
which facilitates trowel finishing of reference slab.
Pole
●T he pole ruler is treated with alumite and has a gold finish
as well as highly precise graduations printed in black.
● Speedy collimation because of the slip prevention
mechanism provided for the collimation mark.
C
1000
Rebar Work
Pole base
Cautions
Slab thickness
Pole tip
●T
he reference black ink should be marked 1,000mm
from the slab formwork top end.
●A
fter use, wash away adhered concrete with water
immediately.
Engineering
Civil
101
Foamed Chamfer/Joint Strip Product No. B96-0110
Expanded polystyrene chamfer/joint strip
102
Foamed Chamfer/Joint Strip Product No. B96-0110
A
Expanded polystyrene chamfe/joint stripr
Construction
Temporary
L dimensions = 2,000mm
Features of expanded polystyrene chamfer strips/bars
●D oes not absorb water and free from warp, distortion, etc.
● Can be easily cut with a saw.
● Delivers beautiful finishing surface as concrete hardly adheres.
Expanded polystyrene
B
Product number a(mm) b(mm) Quantity(pc/case)
chamfer strips KA-10 10 7 200
KA-15 15 10 200
KA-20 20 15 200
Formwork
Concrete
KA-25 25 17 100
b
a KA-30 30 21 100
KA-35 35 25 100
KA-40 40 28 50
b KA-45 45 31 50
KA-50 50 36 50 C
* The corners of KA-70 and KA-100 are cut.
KA-60 60 42 30
KA-70 70 49 20
Rebar Work
KA-100 100 71 12
Square expanded
polystyrene chamfer bars
G
Product number a(mm) b(mm) Quantity(pc/case)
KB-10 10 10 200
KB-15 15 15 100
Engineering
a
KB-20 20 20 50
KB-25 25 25 50
Civil
b
KB-30 30 30 40
Two-stage expanded
polystyrene chamber bars
d ◆Tapered on both sides
Product number a(mm) b+c(mm) d(mm) e(mm) Quantity(pc/case)
c
KE-1 30 15+10 7 25 50
KE-3 25 15+10 7 20 50
b
e KE-5 30 20+10 8 20 50
KE-7 40 20+10 10 35 25
d
◆Tapered on one side
Product number a(mm) b+c(mm) d(mm) e(mm) Quantity(pc/case)
c KE-2 30 15+10 8 25 50
KE-4 25 15+10 8 20 50
b
KE-6 30 20+10 8 25 50
e
KE-8 40 20+10 10 30 25
KE-10 50 20+10 12 45 25
a
103
FOAMEDFOAMED CHAMFER
CHAMFER (BLACK)
(BLACK)
FOAMED CHAMFER (BLACK)
FOAMED CHAMFER (BLACK)
Foamed PRODUCT
Chamfer/Joint
PRODUCT
a (mm)
PA-10
PRODUCT
bStrip
a (mm)
(mm) (Black)
b (mm)
QTY
QTY
Product No.
a (mm)10.00 b (mm) 7.00 QTY 200
B96-0210
104
FOAMED CHAMFER (BLACK)
Foamed Chamfer/Joint
PRODUCT
Stripb(Black)
a (mm) (mm) c (mm)
Product No.
QTY
B96-0210
A
Expand polystyrene chamfer/joint strip
c P-1 W 30.00 25.00 25.00 50
Construction
P-2 W 25.00 20.00 20.00 50
Temporary
FOAMED CHAMFER (BLACK)
P-3 W
Product
20.00
a 30.00
Length 15.00
(mm)
b 15.00
15.00
c20.00
100
Quantity
(pcs/case)
b P-4 W 50
P-1
P-5WW 30.00
25.00 25.00
15.00 25.00
20.00 50 50
P-2
P-6WW 25.00
20.00 20.00
10.00 20.00
15.00 50100
PRODUCT
P-3 W W
a (mm)
20.00
b (mm)
15.00
c (mm)
15.00
QTY
100 50
ca P-12 30.00 20.00 25.00
B
P-1
P-4
W
W W
30.00
30.00
25.00
15.00
25.00
20.00
50
50 50
P-17
P-2WW 25.00
25.00 25.00
20.00 20.00
20.00 50
P-5
P-20WW 25.00
20.00 15.00
20.00 20.00
15.00 50100
P-3
P-6 W W
20.00
20.00
15.00
10.00
15.00
15.00
100
100100
P-21
P-4 W 15.00
30.00 15.00
15.00 10.00
20.00 50
b
Formwork
P-12 WW 30.00 20.00 25.00 50100
Concrete
P-22
P-5 WW 15.00
25.00 10.00
15.00 10.00
20.00 50
P-17
P-24WW 25.00
15.00 25.00
12.00 20.00
11.00 50100
P-6
P-20 W
20.00
20.00 20.00
10.00 15.00
15.00 100
100
P-12 W 30.00 20.00 25.00 50
a P-21 W
P-17 W
15.00
25.00
15.00
25.00
10.00
20.00
100
50
P-22 W 15.00 10.00 10.00 100
P-20 W 20.00 20.00 15.00 100
C
P-24 W 15.00 12.00 11.00 100
P-21 W 15.00 15.00 10.00 100
P-22 W 15.00 10.00 10.00 100
Rebar Work
P-24 W 15.00 12.00 11.00 100
Engineering
P-3 S
P-5 S
20.00
25.00
15.00
15.00
15.00
20.00 50
100
b P-4 S
P-6 S
30.00
20.00
15.00
10.00
20.00
15.00 100
50
P-5 S 25.00 15.00 20.00 50
Civil
P-12 S 30.00 20.00 25.00 50
P-6 SS
PRODUCT
P-17 20.00
a (mm)
25.00 10.00
b (mm)
25.00 15.00
c (mm)
20.00 QTY
50100
ca P-12SSS
P-1
P-20 30.00
30.00
20.00 20.00
25.00
20.00 25.00
25.00
15.00 50
100 50
P-17SSS
P-2
P-21 25.00
25.00
15.00 25.00
20.00
15.00 20.00
20.00
10.00 50
100 50
P-20SSS
P-22
P-3 20.00
15.00
20.00 20.00
10.00
15.00 15.00
10.00
15.00 100100
100
b P-21SSS
P-23
P-4 15.00
10.00
30.00 15.00
10.00
15.00 10.00
8.00
20.00 100100
50
P-22SSS
P-24
P-5 15.00
15.00
25.00 10.00
12.00
15.00 10.00
13.00
20.00 100100
50
P-23SS
P-6 10.00
20.00 10.00
10.00 8.00
15.00 100
100
P-24 S
P-12 S 15.00
30.00 12.00
20.00 13.00
25.00 100
50
a
P-17 S 25.00 25.00 20.00 50
P-20 S 20.00 20.00 15.00 100
P-21 S 15.00 15.00 10.00 100
P-22 S 15.00 10.00 10.00 100
P-23 S 10.00 10.00 8.00 100
P-24 S 15.00 12.00 13.00 100
105
Plastic Chamfer/Joint Strip Product No. B96-0310
Polypropylene midair chamfer/Joint Strip
c
a c
a Length (mm) c Quantity
a Product
a b (pcs/case)
OL-15 15.00 b 15.00 100
b OL-20 20.00 b 20.00 50
b OL-25 25.00
b 25.00 50
b
a
a
a
d c (mm)
Length Quantity
d Product c (pcs/case)
a b+c d e
d c
E3 25.00 15.00+10.00 7.00 20.00 50
c
c
b
c e b
b e b
b e
b
a
a a
a a
a
106
c
d
c
d
Plastic
e Chamfer/Joint Strip Product No. B96-0310
A
b Polypropylene midair chamfer/Joint Strip
c
Construction
Temporary
e
a Length (mm) Quantity
b Product
a b c (pcs/case)
OK-10 10.00 10.00 7.00 300
OKS-15 15.00 10.00 10.00 100
a
OK-15 15.00 15.00 10.00 100
c
OKS-20 20.00 10.00 15.00 100 B
OK-20 20.00 15.00 15.00 100
OK-20A 20.00 20.00 15.00 50
c
Formwork
b OKS-25 25.00 15.00 20.00 50
Concrete
OK-25A 25.00 20.00 20.00 50
OK-25 25.00 25.00 20.00 50
OKS-30A 30.00 15.00 20.00 50
b a OK-30A 30.00 20.00 20.00 50
C
OK-30B 30.00 20.00 25.00 50
OK-30 30.00 25.00 25.00 50
Rebar Work
c Length (mm) Quantity
Product
a b c (pcs/case)
OMS-15 15.00 10.00 10.00 100
b c OM-15
OMS-20
15.00
20.00
15.00
10.00
10.00
15.00
100
100
G
OM-20 20.00 15.00 15.00 100
Engineering
OM-20A 20.00 20.00 15.00 100
b a OMS-25 25.00 15.00 20.00 50
Civil
OM-25 25.00 20.00 20.00 50
OM-25A 25.00 25.00 20.00 50
OMS-30 30.00 15.00 20.00 50
a OM-30 30.00 20.00 20.00 50
OM-30A 30.00 25.00 25.00 50
OMS-40 40.00 20.00 35.00 40
107
CS Rebar Joint Product No. C10-0010
Mechanical joint for rebar CS Rebar Joint is:
Mechanical joint for rebars by connecting them with a relay bolt.
Applicable for rebar diamiters of D13 to D51.
Compression of the sleeve is even available to the construction site.
Features
● Reliable joint strength ●P ortable crimping device is
● Q u i c k t i g h t e n i n g w i t h a t o r q u e available.
wrench. ● Jointable up to 2-size differences in
● O n l y o n e - d a y t r a i n i n g s e s s i o n diameters.
required for qualification. ● Jointable up to 1 rank difference in
material.
Hex.
Hex.
Dimension 〈mm〉
(Distance between rebars) Fastening nut
108
■Type III Type III bolt
A
Fastening nut (fixed)
Rebar Type I sleeve Hex. Fastening nut (movable) Type III sleeve
(RH thread) (RH thread)
Construction
Temporary
Hex.
Sleeve dimension Unit〈mm〉 Relay bolt dimension (Distance between rebars) Fastening nut
Formwork
D25 M27×3.0 39.9 43 163 83 80 193 5 67 36 30 16 127 41 47.3
Concrete
D29 M30×3.5 44.9 49 186 88 98 233 10 79 41 33 18 145 46 53.1 Screw the longer thread of bolt into the type III sleeve till it stops
Type I sleeve
D32 M33×3.5 48.2 52 199 97 102 246 10 86 46 36 20 158 50 57.7
D35 M36×4.0 53.5 57 218 111 107 258 10 92 50 40 21 172 55 63.5
Screw back the relay bolt into the type I sleeve till it stops.
D38 M39×4.0 57.6 61 237 121 116 281 10 99 55 43 23 185 60 69.3
D41 M42×4.5 62.9 65 253 127 126 306 15 112 60 47 25 206 65 75.0
D51 M52×5.0 78.5 83 308 154 154 377 15 134 75 57 31 248 80 92.4
C
Screw back the movable nut to the type III sleeve and tighten with
* L, RL, KL, and R1 are standard dimensions obtained by calculation. a torque wrench.
Rebar Work
(RH thread)
Hex.
G
*1. 1BL, R1, 1D: For difference of 1 size
Rebar Dia. Difference of 2 sizes Unit〈mm〉
*2. 2BL, R2, 2D: For difference of 2 sizes (Distance between rebars) Seat face part
Rebar Dia. RL KL R1 1BL 1D Rebar Dia. RL KL R2 2BL 2D Either side is axially movable and rotatable.
D13−D16 53−62 27−33 65 41 24 D13−D19 53−63 27−39 71 43 27
Engineering
D16−D19 62−63 33−39 77 47 27 D16−D22 62−70 33−45 83 51 30
D19−D22 63−70 39−45 89 53 30 D19−D25 63−83 39−46 90 57 36 ◆ Working procedures Rebar Type I sleeve Hex.
Type IV bolt
(RH thread)
D22−D25 70−83 45−46 96 61 36 D22−D29 70−88 45−56 106 64 40
Civil
D25−D29 83−88 46−56 107 68 40 D25−D32 83−97 46−58 109 71 45
Screw the bolt into the sleeve till it stops.
D29−D32 88−97 56−58 119 74 45 D29−D35 88−111 56−59 120 78 48 Rebar Type I sleeve Hex. Type I sleeve Rebar
(RH thread) (RH thread)
D32−D35 97−111 58−59 122 81 48 D32−D38 97−121 58−66 129 84 55
D35−D38 111−121 59−66 130 88 55 D35−D41 111−127 59−68 132 92 60
Rotate the movable & rotatable sleeve to the end.
D38−D41 121−127 66−68 139 95 60 Type I sleeve Hex. Type I sleeve
Rebar Rebar
(RH thread) (RH thread)
D41−D51 127−154 68−89 162 109 66
* RL, KL, R1 and R2 are standard dimensions obtained by calculation.
Tighten with a torque wrench.
Torque Value Table of standard rebar cut lengths (in case of 40d) Unit〈mm〉
KL In case In case of [2]
Rebar Dia. D13 D16 D19 D22 D25 D29 D32 D35 D38 D41 D51 Rebar Dia. 40d RL
Type I, II Type III of [1] Type I, II Type III
Torque value N・m 25 55 75 130 190 260 350 440 570 650 1010 D13 520 53 27 53 573 493 467
kg・m 3.0 6.0 8.0 13.5 19.5 27.0 36.0 45.0 58.5 66.5 103.5 D16 640 62 33 59 702 607 581
D19 760 63 39 66 823 721 694
109
CS Rebar Joint : Concrete Joint Product No. C10-0110
Mechanical joint for concrete joint
Features
● No drilling on formwork panels.
● Post-assembly enables the secure and wide working space.
● Secures the bearing force of rebar.
● Attendance of one-day training course required for qualification of sleeve compression.
Applicable Rebar
● Diameter: D13, D16, D19, and D22
● Material : SD295A, SD295B, SD345
◆Standard dimensions
Type U Type S
(embedded side) (joint side)
110
OS Rebar Sleeve Product No. C10-0210
A
Splicing sleeve for rebar joint
Construction
● OS Rebar Sleeve is:
Temporary
Mechanical joint for rebars, connecting with a sleeve and a
wedge. at which two rebars are joined by press fitting a wedge
by hydraulic equipment into the insertion holes in the elliptic
cylinder sleeve which is fitted to the overlapping part of the
rebars.
◆Applicable Rebar B
Diameter: D10, 13, 16, and 19
Material : SD295A, SD295B, SD345
Formwork
Concrete
※ Please consult with us for the installation of the product
Rebar Work
D10 36 D10/D13
D13 D16
D16 D19
D19
◆Joint method
G
1d or more
Sleeve shape
Engineering
◆Press fit equipment
Civil
■Necessary work space (separate type) (mm)
◆Usage examples
Main reinforcement
Cautions
Please read the technical documents and instruction
manual before designing and work.
111
Pile Head Basket Product No. C20-0010
Basket-shaped assembled reinforcement bar for pile head
Vertical reinforcement
(Only for
Pile Head Basket Features
type L)
Spiral hoop
Spiral hoop
300φ ● Installation is completed
just by inserting the
Stopper
350φ
product into the pile from
400φ
Vertical
reinforcement
the pile head.
Formwork 450φ ●R einforcement of the inside
500φ of the pile and concrete
Formwork hangar
●D o not apply ready-mixed concrete directly to the cover with concrete pump. L 500 30
● When the placing height (h) from the concrete L 600 30
pouring position to the cover is 2m or more, or L 700 15
the chipped surface of the pile and the hanging
L 800 15
legs are not engaged sufficiently, provide the fol-
lowing reinforcing measures. Pile outside diameter
Placing
height (h)
L 900 15
● Before placing leveling concrete, place ready- L1000 15
mixed concrete approximately 100mm~150mm
Length of
hanging
leg (L) L1100 15
in thickness from the bottom of the cover, and
Cover L1200 15
cure it for two to three days.
● Bind the main reinforcement of the pile and the Concrete pile * Other sizes are made to order.
* The legs fit any cover.
hanging legs with tie wire, etc.
112
Slab Bolster Product No. C30-0010
A
Steel bolster for slab / bottom beam work
Construction
Temporary
Features Connecting bolster
■Bar type bolster
● Special
steel wire enables the higher
strength than the conventional
bolster.
● Coated
with compressive-resistant
high performance resin.
B
Slab bolsters
■For upper rebar ■For upper rebar ■For lower rebar ■For lower rebar
Formwork
(black finish/rust-proof) (with plates) (black finish/rust-proof) (with a reinforcing cross)
Concrete
(black finish/rust-proof)
Rebar Work
■For upper rebar ■For upper rebar ■For lower rebar ■For lower rebar
(with a reinforcing cross) (with poly-caps) (with a plate) (with poly-caps)
(black finish/rust-proof)
Engineering
Civil
For lower rebar For upper rebar
[height (mm)] [height (mm)]
Black finish
10-40 (5 spacing) 50-160 (10 spacing)
Rust-proof
Slab Bolster
With a plate
20-40 (5 spacing) 50-160 (10 spacing)
With poly-caps
Black finish
Bolster with a reinforcing cross 20-40 (5 spacing) 50-230 (10 spacing)
Rust-proof
Black finish
20-40 (5 spacing) × 900 50-200 (10 spacing) × 900
Bar type bolster Rust-proof
[length (mm)] [length (mm)]
With a plate
113
Plastic Spacer Product No. C30-0110
Plastic Spacer for securing covering depth
D 9×30
Size(H×h) D 9×40
70× 80
D10×30
h
D
H 90×100
Co
ver D10×40
110×120 ing
dep
th
D10×50
D10×60
D13×30
D13×40
D13×50
Dice type
D16×40
(for slab lower rebar)
D16×50
Size(H×h)
20 D16×60
25 D19×50
H
30 D19×60
30×40
D19×70
50×60
114
Footing Beam Stand:Large Product No. C40-0010
A
Rebar assembling stand for footing beam work width
beam less
is
When mm or
700
Type CP & Type CK
Construction
Temporary
Features Type LB
●S caffolding for assembling rebars is
W
he
n
be
am
not necessary. w
id
th
is
● Height adjustment func- 70
0
m
m
rebar arrangement .
700
B
n be
fixed.
is
Formwork
Concrete
Type LB
Type L
Stopper bolt Stopper bolt
◆Size
Hairpin rebar
Hairpin rrebar
C
Upper pole
Rebar Work
Upper pole
Engineering
Type L − For beam − Type LB Type CP − For pillar − Type CK
Civil
height H (mm) (mm) per 1 Unit (kgf) (kg/pc)
L 507 400~ 640 2.0
□150×2.6
609 500~ 840 3.92(400) 2.3
1015 800~1440 L30×30×3 L40×40×3 □200×2.6 3.3
For beam
φ42.7×2.3
2030 1850~3170 φ34×2.3 □250×3.2 800 or less 3.92(400) 8.1
CK2035 2050~3590 □50×50×2.3 11.1
Use D25 hairpin rebar (not included in the product configuration).
115
Footing Beam Stand:small Product No. C40-0110
Main reinforcement supporting stand for small footing beam work
Features
Bracing strut bar D25
Hairpin rebar
116
Beam Lowering Stand Ⅰ Product No. C50-0310
A
Lowering device for assembled beam rebars
Construction
◆Shape & dimensions
Temporary
Features W
●T
he lowering device (lever hoist) rotates Set pin
tion.
●B
y pulling either side of the chain, the lowering
device and steel beam bar can be easily set. Hanger HB
●A
ssembly, disassembly and height adjustment
can be easily performed with 'set pins'.
H pole
B
L
Chain length
L=1,500mm
Allowable
Formwork
Concrete
4.90kN (500 kgf)/stand Inside diameter
load of φ 33
Base L type h
76
300
Rebar Work
Hanger HB
1000 9.2 1000
Product L (mm) Weight (kg) W (mm)
800 2.3 500
1200 3.5 900
H pole 1600 4.8 1300
2000 6.0 1700
Base L type
2500 7.8
1.2
2200
−
G
Engineering
Cautions
●P lease read the instruction manual. ● Never suspend the materials in such ●B e sure to inspect the product be-
Civil
● U se the product within the allow- a way that they receive eccentric fore use.
able load. load. ● N ever modify the product or its
● When using the product, adjust it ● Be sure to avoid excessive hoisting accessories, or use the product for
with the H pole holes so that the or rewinding as either can cause any purpose other than its intended
beam materials become horizontal. damage or an accident. purpose.
・1 Hanger HB750
* One set consists of ・2 H poles 1600
[Weight (set): 20.5kg/set]
・2 Bases L type
117
Beam Lowering Stand Ⅱ Product No. C50-0320
Lowering device for assembled beam rebars
Set pin
Beam form
◆ Specs
Features Height (mm) 1,500
Effective dimensions (mm) 950
●L arge force is not required when Lifting capacity (kg) 1,000
hoisting because of the use of a Weight (kg) 30 Cautions
chain block. W 650 ● See precautions for Beam Lowering
Size
● Assembly, disassembly and height H 800 1200 1600 2000 2500 Stand.
Range of use h 500 900 1300 1700 2200
adjustment can be easily performed
Lowering method Rotate the chain block 360°to lower.
with 'set pins'. Allowable load 4.9kN/Jack
Weight 21kg/Jack (standard 650×1600)
Allowable 4.90kN (500 kgf)/
load stand ・1 arm
* One set consists of ・2 H poles 1600
[Weight (set): 21kg/set] ・2 bases.
118
Unit-Type Sliding Form Product No. G-0010
A
Large size sliding formwork for civil engineering work
Construction
The Sliding Form Unit has been Features
Temporary
developed to realize efficient formwork
● By
assembling Wide Panel Beams formwork can be easily performed
for large concrete structure, such
(general-purpose battens) and with a ratchet spanner, etc.
as culverts, water channels, noise
Okabe's original construction ● Many design patterns are available.
insulating walls, wave breakers, bank
materlals, USF method can be ● A s s u p p o r t i n g m a t e r i a l , L a r k
protections.
applied to many types of construc- 60 S y s t e m ( m a x i m u m b e a r i n g
B
tion projects. capacity: 60 tons/piece) is used.
● A s s e m b l y a n d d i s a s s e m b l y o f
◆Examples of use
Formwork
Concrete
C
Rebar Work
Wave breaker upper formwork
Engineering
Civil
Bank protection Box culvert side wall Flood barrier
119
Inner Unit W5/8 Product No. G-0110
For large size formwork
D2
D1
D2
85 145 15 10
Material=S45C
L a
400・450・500
L a
Separator W5/8
Resin Cone A W5/8
Stopper φ14.05 W5/8
レジコンA5/8
Product D1 D2 L a
Crimped (rotation stop)
Plastic Cone W5/8 36 50 50 21
D1
ストロング座金(角パイプ)
Weight Quantity Weight Washers
Product Packing
(pc/kg) (pc/bundle) (kg/bundle)
Flat Rib K W5/8 (S45C)
ストロング座金(角パイプ)
Form Tie W5/8 − 400 (S45C) 0.55 25 14 Secured with rope Cross section A
Cross section A
Separator W5/8 — — — —
145
Cross
section φ17
φ17
A
W5/8 (S45C) — — — — 20
23.8
50
4.5
Cross
Product Packing
section
RB角座金16-9-150
Flat Rib RB 16-9-150*2 1.40 — — —
Flat Rib RB16-9-150
*1 Strong Washer 5/8 (King Washer) with allowable load of 72kN (7,200kgf) is also available.
*2 Made-To-Order for different size of Flat Rib RB is available. Please specify the dimensions, thickness and hole diameter. RB角座金16-9-150
Please specify the thread diameter, thread length, and total length. When ordering square washers, please
specify the dimensions, thickness and hole diameter.
150 9
120
Falsework Bracket Insert Product No. G-0120
A
Insert for falsework bracket
Construction
Temporary
If you use double head bolt to temporarily fasten the
Main body
product, the drill holes in the face plate of metalform can
only be clearance holes of W3/8, resulting in easy repairs.
Formwork
Bolt M22-60 (with washer) 75 24 Case
Concrete
Double Head Bolt for Metalform 100 8 Case
for 12mm 100 8 Case
Plug 500×7 18 Case
◆Size
Cap 250×6 8 Case
Main body
Cap C
◆Allowable load Cautions
Rebar Work
● Allowable
shearing load: 58.0kN/ ● Main
Body 35-220 must be used
pc (6,000kgf/pc) only for a channel brackets with
● Allowable
tensile load: 49.0kN/pc rebar attached below.
(5,000kgf/pc) ● For
High Bracket, use the product
High tension bolt F10T M22 Plug * Concrete
compressive strength: Main Body 35-300.
Double head bolt
21N/mm2 (210kgf/cm2). ● The
allo w able load ma y v ar y
according to the installation
spacing. Please consult us about
G
designing and execution of work.
M22
● Installation
rebar plates (High Form
for metal, High Plate for plywood)
are available to secure accuracy
Engineering
of the product installation.
Civil
Cone:Falsework Bracket Product No. G-0210
For falsework bracket insert to secure covering depth
121
She Bolt Product No. G-0310
Positioning & fastening bolt for dam formwork panel
Features
Total length
● Designed
to secure positioning and
tightening of dam formwork.
● The guide hole at the tip enables quick
Nut Spanner catcher assembly.
● C a n b e u s e d f o r t i g h t e n i n g l a r g e
formwork instead of using Form Tie and
Inside Length (mm) Plastic Cone, and even attachable from
Diameter screw 300 350 400 450 500 550 600 outside with Separators attached.
diameter Weight (PC)(kg)
φ22 W1/2 0.82 0.94 1.04 1.20 1.36 1.52 1.64
φ25 W5/8 − 1.40 1.40 1.60 1.80 1.95 2.15
◆Parts for She Bolt
φ28 W3/4 − 1.55 1.75 2.00 2.25 2.50 2.75
Square washer for She Bolt
φ32 W3/4 − 2.07 2.33 2.67 3.00 3.33 3.67
* Made-To-Order is also available.
Unit: mm
Unit: mm
Outside diameter φ22 φ25 φ28 φ32 φ36 φ38 φ42
Inside screw diameter W1/2 W5/8 W3/4 W3/4 W7/8 W7/8 W1
Inside screw depth 25 35 40 40 45 45 50
100 up to the total length 150 up to the total length 200 up to the total length
Outside screw length (ℓ)
L=300 L=350 L=400
Corner joggle 13×13 13×13(15×15) 17×17 19×19 22×22 24×24 27×27
Thickness of nut 18 20 22 25 28 30 35
Pin hole
Spanner catcher
Holder pin
Features
● Tapered
tip enables easy-extraction of the
product even after placing concrete. pin hole
Unit: mm
Dummy bolt
◆Size outer diameter
φ22 φ25 φ28 φ32
Holder hole
φ24 φ28 φ33 φ36
diameter (A)
Width (B) 55 55 55 60
Pin diameter φ6 φ6 φ6 φ6
Unit: mm
122
Pig-Tail Anchor Product No. G-0330
A
Slip-proof hook anchor
Construction
Features
Temporary
● Secured
non-slip effect solves a weak- the anchor can be set from outside of
ness of conventional hook anchors. the formwork.
● By being attached to the Dummy Bolt,
◆Example of use
B
diameter (kg/pc) (pc/bundle) (kg/bundle)
W1/2 460 0.36 40 14 Bundle
W1/2 610 0.47 40 19 Bundle
W5/8 460 0.58 25 14 Bundle
W5/8 610 0.76 25 19 Bundle
Formwork
W3/4 610 1.12 20 22 Bundle
Concrete
M12/ 460 0.33 50 16 Bundle
* We also manufacture Pig-Tail Anchors of other sizes as made to order.
◆Characteristics
Thread diameter Cross section (mm2) Breaking load Pb kN (tf) Yield load Pbx0.7 kN (tf)
The relationships between concrete strength W1/2 89 44.1 (4.5) 30.4 (3.1)
and embedding length of Pig-Tail Anchors W5/8 146 72.6 (7.4) 50.0 (5.1)
W3/4
W7/8
217
299
107.9(11.0)
149.0(15.2)
75.5 (7.7)
104.0(10.6) C
◆Allowable load
Concrete strength (kgf/㎡ )
Rebar Work
Thread diameter Embedding length (mm) Load kN(tf) when displacement is 3 mm
460 35.3(3.6)
W1/2(φ11.2)
610 37.3(3.8)
Pig-Tail Anchor 460 44.1(4.5)
diameter (mm) W5/8(φ14.3) 610 62.8(6.4)
760 70.6(7.2)
460 58.8(6.0)
W3/4(φ17.3) 610 82.4(8.4)
G
Pig-Tail Anchor length (mm) 760 86.3(8.8)
Angle-Adjuster Bolt
Engineering
Product No. G-0340
Angle-adjusting hardware for dam formwork
Civil
Features ◆Examples of use
●F
i r m l y f a s t e n s d a m f o r m w o r k ,
especially the erection of cantilever.
◆Size
Erosion-control dam
123
Cebo Hardener 20 Product No. G-0410
Surface preparation agent for concrete joint
124
Disparlight Product No. G-0420
A
Surface preparation agent for concrete joint
◆Performance
Construction
Spray type for
Temporary
Specific Viscosity Etching Usage Sprayed Standard
horizontal joints Condition PH coating
gravity (20℃) depth instructions surface amount
Light brown Spray with a watering Concrete
1.07 7.5 ± 0.5 100Pa・s 3 〜 5mm 300g/㎡
liquid can or sprayer. surface
Formwork
compared to the conventional green cut method.
Concrete
the formwork and concrete.(If Disparlight
●N o h a r m f u l s u b s t a n c e s a r e u s e d a s m a i n CR flows in, etching may occur on the
ingredients. concrete surface after the formwork is
Disparlight CR 18kg
removed.)
● Spray
Disparlight CR uniformly with suf-
ficient care. (Insufficient or uneven spray
causes uneven etching.)
● Disparlight
CR is stable until -5°
C but store
it in such a way as to avoid freezing.
C
Application type for ◆Performance
Rebar Work
vertical joints
Specific Viscosity Etching Usage Standard
Sprayed
Condition PH coating
gravity (20℃) depth instructions surface
amount
Light brown 14000 ± Apply with a brush Formwork 350 〜
1.1 8.0 3 〜 5mm
viscous liquid 1000Pa・s or roller brush. surface 450g/㎡
Engineering
● Provide
protection such as covering with a sheet in order
time to prevent outflow due to rain etc.
4. Wash concrete surface ● Twice
application of Disparlight DV is recommended to
Disparlight DV 18kg
prevent uneven exposure of aggregates by washing. The
Civil
amount of each coat should be approximately 1/2 of the
standard application amount of Disparlight DV.
● After
application of Disparlight DV, the coat dries up
but when it comes into contact with fresh concrete, it
becomes wet and effective again.
125
Rust-proof Tube Product No. G-0430
Rust-proof tube for rebar
Tube
Cautions
Rebar
● Check
the product for holes, dam- peratures for storing.
age, etc., before use. ● Make
sure to avoid fire, etc as the
● Inspect again after the installation. product may catch a fire.
● Be sure to fold down the end of the ● The color of the product may be
product to avoid water exposure. change, but does not affect the
● Avoid direct sunlight and high tem- rust preventive effect.
126
Heat-Shrinkable Masking Tube Product No. G-0510
A
Masking tube for rebar
Construction
Temporary
Product Length (m)
Heat-Shrinkable Masking Tube D10
D13
D16
D19
200
D22
D25
B
D29
Features D32
Formwork
Concrete
● Curing
of rebars and anchor bolts.
● Prevention
of concrete leakage adhesion to rebars.
● When
heated, the product shrinks and fits the surface of rebars regardless of the shapes.
C
Anti-Galling Spray Product No. G-0520
Rebar Work
Features ◆Application
●E x c e l l e n t l u b r i c i t y w i t h a d d e d ● Anti-seizing
lubricant for stainless
fluorine compound. bolts and nuts.
● Quick-drying and non-sticky. ● Prevents tightening troubles for
● Transparent film does not affect
aesthetics of the material.
various steel screws.
G
Cautions
Engineering
● Since
this is a combustible product
contains high pressure gas, please
Civil
confirm precautions specified on the
product label before use.
Quantity Weight
Product Weight (kg/pc) Packing
(pc/case) (kg/case)
Anti-Galling Spray 0.3 12 Case 3.9
127
Alphabetical Order
128
Alphabetical Order
129
Alphabetical Order
Number・Others
3-Shaped Rib ………………… 42(B10-0330)
φ42.7-φ48.6 Compatible Clamp 4(A10-0020)
φ48.6 Clamp ………………… 4(A10-0010)
130
Okabe Co., Ltd.
2-8-2 Oshiage Sumida-Ku Tokyo Japan 131-8505
Telephone: +81-3-3624-5306 / Facsimile: +81-3-3624-5307
http://www.okabe.co.jp/english