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1 - Relationship Between Frontal Car-To-Car Test Result and Vehicle Crash Compatibility Evaluation in Mobile Progressive Deformable Barrier Test
1 - Relationship Between Frontal Car-To-Car Test Result and Vehicle Crash Compatibility Evaluation in Mobile Progressive Deformable Barrier Test
1 - Relationship Between Frontal Car-To-Car Test Result and Vehicle Crash Compatibility Evaluation in Mobile Progressive Deformable Barrier Test
To cite this article: Taisuke Watanabe, Ippei Kuroda, Taichi Nakajima & Mitsutoshi Masuda
(2019) Relationship between frontal car-to-car test result and vehicle crash compatibility
evaluation in mobile progressive deformable barrier test, Traffic Injury Prevention, 20:sup1,
S78-S83, DOI: 10.1080/15389588.2019.1597348
CONTACT Taisuke Watanabe ts-watanabe@mail.nissan.co.jp Japan Automobile Manufacturers Association, Inc., Jidosha Kaikan, 1-30, Shiba Daimon 1-
chome, Minato-ku, Tokyo 105-0012, Japan.
Color versions of one or more of the figures in the article can be found online at www.tandfonline.com/gcpi.
Associate Editor Jonathan Rupp oversaw the review of this article.
Supplemental material for this article can be accessed on the publisher’s website.
ß 2019 The Author(s). Published with license by Taylor & Francis Group, LLC.
This is an Open Access article distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives License (http://creativecommons.org/licenses/by-nc-nd/4.0/),
which permits non-commercial re-use, distribution, and reproduction in any medium, provided the original work is properly cited, and is not altered, transformed, or built upon in any way.
TRAFFIC INJURY PREVENTION S79
deformation shape or load distribution of barrier load cells, 1. The overall SP score, ranging from 0 to 16 points, is
there are limited studies in which the consequences due to calculated from individual head/chest/pelvis/lower leg
implementation of the proposed evaluation methods was scores based on the injury value using a sliding scale
verified in C2C conditions. method. A THOR-AM50 (with a Hybrid-III leg)
Under those circumstances, research on compatibility anthropomorphic test device (ATD) is placed on the
evaluation was undertaken by Euro NCAP in 2013, and the driver (DR)-side seat instead of a Hybrid-III AM50.
mobile progressive deformable barrier (MPDB) test was 2. The PP score, which is basically a point deduction pen-
reported at the Enhanced Safety of Vehicles Conference in alty scheme, varies from 0 to 8 points. The max-
2017 (Sandner et al. 2017). The basis of this test method imum/minimum number of points deducted is
was originally proposed by FIMCAR (del Pozo de Dios et al. determined by deceleration characteristic (i.e., Occupant
2013) and further modified by ADAC (Sandner and Ratzek Load Criterion (OLC); K€ ubler et al. 2009) of the MPDB
2015). Although this is still under study with final imple- trolley. The score is calculated along with the standard
mentation proposed for 2020, a concrete method has been deviation (SD) of honeycomb deformation within the
defined as the world’s first compatibility rating method. specified range as mentioned above (Euro NCAP 2018).
Furthermore, in contrast to many PP evaluations proposed The threshold of the sliding scale is defined as 25 to 40
in previous research that were based on on–off evaluation as g for OLC and 50 to 150 mm for SD.
the regulation test, this method is based on score evaluation
because it is a rating test. Hence, it is possible to compare With regard to C2C crash conditions, 50% overlap of the
the PP performance of the vehicle and the occupant injury smaller vehicle and 50 km/h impact velocity for both vehicles
risk of the opponent vehicle with the same index based on were set to be consistent with the MPDB test condition. A
the rating score basis. THOR-AM50 (with Hybrid-III leg) is used for the DR-side
In this study, the effect on casualty reduction due to the ATD in the physical crash test. In evaluating the injury value
introduction of this test method was verified by investigating of the smaller vehicle only the DR-side THOR ATD (superior
the correlation between the body structure modification to in biofidelity) was taken into consideration. The SP score was
address this MPDB test and the occupant injury risk of the calculated based on the evaluation method as described in the
struck vehicle. Specifically, a typical large passenger vehicle latest MPDB evaluation procedure (Euro NCAP 2018).
in the European market was selected and a CAE study
under MPDB conditions was conducted in which 3 major
compatibility performance-related factors (structural inter- CAE study
action, stiffness matching, mass ratio) were independently
As the representative vehicle segments for compatibility tar-
changed and the sensitivity of each factor with respect to PP
gets within the European fleet, a C-SUV (larger vehicle) and
evaluation was evaluated. This was followed by another CAE
B-hatchback (HB; smaller vehicle) were selected from the
study under C2C conditions (larger passenger vehicle vs.
viewpoint of composition ratios and trend of vehicle popula-
smaller passenger vehicle), and the correlation between the
tion in the European Union market (Figure A2, see online
aforementioned PP evaluation of larger vehicles and the
supplement). At that time, in order to prevent any bias,
occupant injury risk of smaller vehicles was examined. In
each car model was selected from 2 different OEMs (A and
addition, MPDB and C2C physical tests were conducted and
B). With regard to the vehicle CAE model used for the pre-
the trends observed in the CAE studies were verified.
sent study, the correlation was verified by 50 km/h MPDB
(Figure A3, see online supplement) test results.
Methods For the C-SUV, MPDB and C2C (vs. B-HB) simulations
were conducted with changing 3 major factors of compati-
Overview bility step by step as shown in Table A1. Details of C-SUV
The structure of a larger vehicle was studied in detail to variation are as follows:
achieve a good PP evaluation in the MPDB test method.
Next, the effect of the same structure on occupant injury 1. C-SUV: Baseline design.
reduction in a smaller vehicle under C2C conditions was 2. C-SUV (SD): A structural interaction improvement
evaluated by a CAE parametric study and physical crash measure is incorporated (i.e., SD in MPDB changed to
tests. Details of the studied cases are shown in Table A1 (see the segment top level).
online supplement). 3. C-SUV (M): In addition to (2), the vehicle mass was reduced
The MPDB testing protocol and evaluation method used (i.e., the mass of the whole vehicle was set to 0.8 times).
in this study were in accordance with the latest MPDB pro- 4. C-SUV (S): In addition to (3), the vehicle body stiffness
cedure (Euro NCAP 2018) as shown in Figure A1 (see was reduced (i.e., the strength of side member and cra-
online supplement). In this test method, a 1,400 kg trolley dle frame were set to 0.8 times).
with a Progressive Deformable Barrier (PDB) honeycomb
collides from the front with 50% overlap of the vehicle. The The order of the changes was taken into account when
impact velocity is 50 km/h for both the trolley and vehicle. changing the vehicle weight and strength. First, the case
The evaluation is divided into 2 parts—(1) SP and (2) PP— with reduced mass was calculated. Subsequently, the stiffness
as follows: of the vehicle was reduced. Thereby, the demerits and
S80 T. WATANABE ET AL.
disadvantages that might arise due to insufficient energy Larger Vehicle: A C-SED and a B-SUV were selected as the
absorption of the engine compartment were eliminated. combination with similar trolley OLC with different SD.
In the C2C analysis, the overlap ratio was also changed in Smaller vehicle: A B-HB was selected by the same logic
3 steps (i.e., 30, 50, and 100% of the smaller vehicle). The pos- as the CAE study.
itional relationships of the main body members for each over-
lap ratio are shown in Figure A4 (see online supplement). For each of the 3 models, the body structure and the
The body structure for SD reduction is shown in Figure 1 restraint device are equivalent to models sold in Europe.
and Figure A5 (see online supplement). For both types of Using these models, 3 MPDB tests and 2 sets of C2C
vehicle, the bumper-reinforce-member and apron-reinforce- tests (B-HB vs. 2 larger vehicle models) were conducted as
member were reinforced and extended outward. The extended shown in Table A1. In order to compare with the MPDB
part helps to crush some portion of the honeycomb in front of tests, the C2C test condition was set to 50 km/h impact vel-
wheels and thereby SD was improved. In addition, by main- ocity for both vehicles with an overlap ratio of 50% of the
taining the crush space of the engine compartment and the smaller vehicle. In addition, in accordance with the latest
strength of the main longitudinal members as much as possible, MPDB procedure (Euro NCAP 2018), a THOR AM50 (with
it became a realistic and feasible vehicle structure with compat- a Hybrid-III leg) was placed in the DR seat, a Hybrid-III
ible structural crash performance in 15 km/h Offset Rigid AM50 was placed in the passenger seat, and a Q6 þ Q10
Barrier (ORB), 64 km/h Offset Deformable Barrier (ODB), and child ATD equivalent weight was placed in the rear seat.
56 km/h Full Width Rigid Barrier (FWRB) conditions.
With regards to the total injury risk indicator of the
occupant of the smaller vehicle, the injury rating score as Results
described in the latest MPDB procedure (Euro NCAP 2018) CAE study
was used. Because it is difficult to accurately predict injury
risk with a CAE, it was calculated using the multiple regres- An example of the calculation results in each step (refer to
sion equation (Eq. (1)) derived from the physical test group Table A1) is described below. It consists of (1) the SD of a
set of MPDB with THOR AM50. Vehicle deceleration and larger vehicle in MPDB, (2) trolley OLC in MPDB, (3) cabin
cabin deformation, which are dominant factors for occupant deformation of the smaller vehicle in C2C, and (4) OLC of
injury values, were used as explanatory variables. the smaller vehicle in C2C. Cabin deformation was calcu-
lated as the average rearward deformation of the toeboard
IS ¼ 0:367g 0:003D þ 21:423; (1) and a cross-car beam attachment point on the A-pillar.
where IS (point) is the injury score; g is the OLC of the vehicle; Vehicle models shown are from OEM-A for both larger and
and D (mm) is the average rearward displacement of the toe- smaller vehicles. The overlap ratio in the C2C is 50%. For
board and a cross-car beam attachment point on the A-pillar. detailed results including other overlap ratios and OEM,
The correlation fitness is shown in Figure A6 (see online refer to Table A2 (see online supplement).
supplement). The regression coefficient (R2) was 0.756 and
the Variance Inflation Factor (VIF) was 3.04 of the multiple Base (Nos. 2/10): (1) 129, (2) 33.0 g, (3) 132 mm, (4)
regression equation (Eq. (1)). 31.2 g.
Thus, the injury score can be estimated solely from the SD (Nos. 3/11): (1) 78, (2) 31.8 g, (3) 138 mm, (4) 30.7 g.
vehicle body crash characteristics with the precondition of M (Nos. 4/12): (1) 78, (2) 30.1 g, (3) 97 mm, (4) 30.2 g.
generic restraint systems of recent vehicles. Because this S (Nos. 5/13): (1) 72, (2) 29.6 g, (3) 83 mm, (4) 30.0 g.
method is not affected by the seatbelt, airbags, dummy seat- Calculated scores based on these result are shown in
ing, and time to fire, this method has an advantage of being Figures 2 and 3. The horizontal axis shows the PP score of
able to extract the differences purely caused by vehicle body larger vehicles in the MPDB test, and the vertical axis shows
characteristics compared to the occupant response analysis the DR injury score of the smaller vehicle in the C2C crash.
by the CAE (MADYMO etc.). For details, refer to Appendix For both models, a tendency can be seen that the injury
A (see online supplement). score of smaller vehicle improved marginally with the
TRAFFIC INJURY PREVENTION S81
In addition, from the viewpoint of SP performance, the discussions, for which the authors are grateful. There are no concerns
deceleration given by the MPDB trolley to the B-HB selected about intellectual property.
this time was 1.3 times stricter in OLC than that in C2C
conditions with the car having a similar weight as the Funding
MPDB trolley. This suggests that the balance between the
weight and stiffness of the MPDB could be different from The physical crash tests in this study were funded by JAMA.
that of the actual vehicles. Thus, the burden on smaller
vehicles in the MPDB test could be stricter than that in the References
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June 5–8, 2017; Detroit, MI.
This article was written on behalf of the members of the Frontal Sandner V, Ratzek A. MPDB—mobile offset progressive deformable
Impact Working Group of the Japan Automobile Manufacturers barrier. Paper presented at: 24th International Technical Conference
Association, Inc. (JAMA). Members from Euro-NCAP FI-WG and on the Enhanced Safety of Vehicles (ESV); June 8–11, 2015;
ACEA EG-FI provided various opportunities for meaningful Gothenburg, Sweden.