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Constant Common-Mode Voltage Transformerless

Inverter for Grid-Tied Photovoltaic Application


Md N. H. Khan1, Yam P. Siwakoti1, L. Li1, and F. T. K. Suan2
1School of Electrical and Data Engineering, University of Technology Sydney, Sydney, Australia

2
School of Engineering, Asia Pacific University of Technology and Innovation, Kuala Lumpur, Malaysia
Email : MdNomanHabib.Khan@student.uts.edu.au, Yam.Siwakoti@uts.edu.au, Li.Li@.uts.edu.au, and freddy.tan@apu.edu.my

Abstract— This paper proposes a new H-bridge clamped reduce the system efficiency due to winding power losses. On
transformerless inverter for the grid-connected Photovoltaic the other hand, even though size and weight can be reduced
(PV) application. The clamping circuit consists of two switches dramatically for HF transformer, the efficiency remains low
and a full bridge diodes, which can clamp the AC terminal due to multiple converter stages [3].
voltage to the DC midpoint during the freewheeling period. As
a result, the common mode voltage (CMV) is held constant,
which makes it a suitable candidate for the grid-connected PV
system. Furthermore, the efficiency of the proposed topology is
relatively higher than other topologies. The operating principle
of the proposed topology is analyzed in brief. Thermal modeling
for the proposed topology has presented for loss calculation.
Finally, the theoretical analysis is validated with simulation and
experimental results. Validation is carried out using PLECS
simulation and experimental results.

Keywords— PV panel, CMV, Inverter, Mid-point clamping.

Fig. 1. Cumulative PV installations for the top IEA-PVPS countries


I. INTRODUCTION from 2012 to 2018 [2].
Solar photovoltaic (PV) is one of the cleanest, readily and
widely available energy sources among all renewable energies
[1]. With technological advancements in material and Nowadays to achieve high efficiency, low cost and high
manufacturing techniques, the cost of the PV system is power density, the concept of transformerless inverters are
continuously reduced, making it the cheapest energy source growing rapidly [4]. However, the challenging part in the
for massive deployment in the future. Many countries (USA, transformerless solution is the common-mode (CM) issue,
Germany, China, Japan, Australia, France, Italy, Spain, etc.) which causes to flow more leakage current, e.g. in unipolar
have already begun to reap the benefits through their increased full-bridge inverter [4]. Therefore, for the transformerless PV
adoption and integration of this system in the utility grid. system some safety requirements are required to be met
According to the 2018 annual report of the International according to some of the standards such as DIN VDE V 0-
Energy Agency-Photovoltaic Power Systems Program (IEA- 126-1-1, and IEC 62109-2, where both set the leakage current
PVPS) [2], the global installed PV capacity reached a 100 GW to be less than 300 mA [5]. To eliminate the CM leakage
milestone in 2012, and a 200 GW level in 2015. By the end of current during the freewheeling period, many topologies are
2018, the total installed PV capacity was estimated to be proposed in literature such as DC bypass topologies (i.e., H5,
roughly 531.7 GW, while 24 IEA-PVPS countries reached Hybrid, and H6), and AC bypass topologies (i.e., HERIC) [6-
264 GW [2]. Fig. 1 shows the cumulative installed PV 9]. However, such topologies carrying the CM leakage current
capacity of the top IEA-PVPS countries from 2012 to 2018. due to junction capacitor of the power switches. As a result,
From this figure, it is evident that the PV industry is exhibiting active clamping-based topologies have been introduced to
a rapid growth in five developed countries accounting 90.1% mitigate the leakage current effectively, such as HB-ZVR,
of all PV installations in 2018. Among them, China, USA, and HB-ZVR-D, oH5, and PN-NPC [10-15]. Considering all these
Japan experienced the largest installed PV installation aspects, a new H-bridge clamped transformerless inverter is
capacity increment in recent years. presented in this paper to obtain high efficiency and low
leakage current with constant CMV.
Photovoltaic (PV) systems are generally categorized into
two types: stand-alone and grid-connected systems. The The rest of the paper is organized as follows: proposed
stand-alone PV system is the direct connection to the electrical topology with its conversion structure and operation
application, which is integrated with an energy storage principles is presented in Section II. Further, a comparative
system. On the other hand, the grid-tied PV system is widely analysis of the proposed topology with existing selected
used for direct transmission, distribution, and consumption single-phase transformerless inverter topologies are discussed
[3]. The grid-connected PV application can be transformer in Section III. This is followed by simulation and experimental
based or transformerless inverter. Transformer-based inverter results in Section IV. Finally, conclusion is made in Section V
topologies are either operated at a low frequency (LF) or high to summarize the findings and results.
frequency (HF). If the system uses a LF transformer, then the
system becomes bulky, heavy, and thus expensive. It also

978-1-7281-0395-2/19/$31.00 ©2019 IEEE 616


II. PROPOSED INVERTER ANALYSIS
0 CPV1 +
Q1 Q2
A. Circuit configuration Q5

A simple modified H-Bridge Zero Voltage Switch D1 D2


Controlled Rectifier (HB-ZVSCR) is presented with very low A L1
P C Vgrid
CM effect and high efficiency. This topology is modified PV L2 o
topology of both HB-ZVR [9] and HB-ZVR-D [10]. The D3 D4 B
topology replaced two diodes of HB-ZVR-D with two extra C2 0
switches and removed the bidirectional switches, which Q3 Q4
Q6
creates a freewheeling path and further reduces the loss. 0 CPV2 -
Fig. 1 (a) shows the schematic circuit diagram of a N
proposed transformerless inverter topology (HB-ZVSCR) (a)
with the modulation pulses (see in Fig. 1 (b)).
0 CPV1 +
Q1 Q2
Q5
0 CPV1 +
Q1 Q2
C1 Q5 D1 D2

P A L1
C Vgrid
D1 D2 PV L2 o
A L1 D3 D4 B
C Vgrid C2
PV P L2 o 0
D3 D4 B Q3 Q4
C2 0 Q6
Q3 Q4 0 CPV2 -
Q6
N
0 CPV2 -
N
(b)

(a)
0 CPV1 +
Q1 Q2
Modulation Reference Carrier Signal Q5

D1 D2 A
t
P L1
Q1, Q4 C Vgrid
PV B L2 o
D3 D4
C2 0
Q2, Q3 t
Q3 Q4
Q6
0 CPV2 -
Q5, Q6 t N

(c)
t

(b) 0 CPV1 +
Q1 Q2
Fig. 1. The proposed H-bridge transformerless inverter, (a) circuit Q5
configuration of HB-ZVSCR, and (b) its switching pattern.
D1 D2
A
B. Operation principle P L1
C Vgrid
PV B L2 o
The proposed inverter has four operational modes that are D3 D4
shown in Fig. 2(a) to Fig. 2(d). The mode 1 is an active state C2 0
of the positive half cycle (see Fig. 2(a)). In this cycle, S1 and Q3 Q4
S4 are conducting, and other switches and diodes are off and Q6
0 CPV2 -
current flow through the filter and load. As a result, the voltage
N
in between point “A” to neutral (N) is equal to the DC link
voltage (VPV). On the other hand, at mode 2, S2 and S3 are (d)
active in the negative half cycle (see Fig. 2(b)). So the voltage
in between point “B” to neutral (n) is equal to the DC link Fig. 2. Operating modes of HB-ZVSCR inverter, (a) mode 1, (b) mode
2, (c) mode 3, and (d) mode 4.
voltage (VPV). The freewheeling path for positive cycle
demonstrations in Fig. 2 (c) and diodes D2, D4 is forward bias:
hence, both are on and output current is flowing through these At positive and negative half cycle, the voltage at point
two diodes and the switches S5 and S6. In the negative half “B” to “N” and “A” to “N” is zero, so the common mode
cycle, the freewheeling path expressions in Fig. 2(d). The voltage is achieved half of the DC link voltage (see equation
other two diodes are in forwarding mode, and current goes (1)-(4)).
through D1, D4 and the switches S5 and S6.
+
= (1)
2

617
+0 ( ) = ( ). ( )
(positive half cycle) = =
2 2 (2)
( ) (6)
( ) =
0+ ( )
(negative half cycle) = = (3)
2 2 ( ) = ( ) (7)

+
2 2 The maximum allowable power dissipation ( ) can be
(zero Vector states) = =
2 2 (4) calculated by the junction temperature which is
shown in (8), where represents the ambient temperature
and is the junction temperature.
C. Thermal analysis The ambient temperature can be found by (9),
The power semiconductor devices are playing a vital role −
in the loss, efficiency, reliability, and cost. As a result, the = (8)
( )
thermal analysis is important part to design an inverter. Fig.
3 shows the thermal equilibrium model of the proposed
inverter. The junction temperature ( ) of the power module = − Z ( ) P +P +P (9)
can be estimated from the loss information. Once the power Where, =P +P +P
losses are determined, they are conducted through their
junction to case thermal impedance ( ) ,which depends
Where, Z ( ) stands the thermal resistance between
on the thermal RC ( ( ) and ( ) ) mode which can
the radiator and the environment. Moreover, P is the
be Cauer and Foster network. [17-20]. In (5) shows the
MOSFET power losses, P is the power losses of the anti-
Foster-network thermal impedance.
parallel diode of the MOSFET, and P is the diode power
losses.
Zth (H-A)

TH TH
TA Now the copper loss through the filter inductors ( and
Zth (C-H) Zth (J-C) Zth (J-C) Zth (C-H)
TC TJ TJ TC ) can be expressed in (10) and (11).
PL_PD
PL_M

(10)
1
P = ( )
+
MCf
RMf

CPV1

0 C1 A (11)
Vin RC1 W1 + 1
PV Vgrid
= ( )
M Co
-
C2 B RC2 W2
- Inverter Where, is the grid current and the internal inductor
MCf

RG
RMf

CPV2 N
0
0 winding resistances are and respectively
LCL Filter
Another loss in the inductoris hysteresis loss which
T = junction temp. , T = case temp., T = heat sink temp. , T = depends on the magnetic flux density (B), magnetic flux
ambient temp., Z( ) = thermal impedance (junction to case),
intensity (H), inductor turn ratio ( ).
Z( ) = thermal impedance (case to heat sink), Z( ) =
thermal impedance (heat sink to ambient) , P = diode power loss,
P = MOSFET power loss, and P = Anti-parallel diode of the MOSFET 1 (12)
power loss, R = Magnetic resistance for winding W , R =Magnetic =
resistance for winding W , M =Magnetic core elements for winding W ,
M = Magnetic core elements for winding W , R = Core loss resistance
1 (13)
for winding W , and R = Core loss resistance for winding W . =
Fig. 3. Thermal equilibrium circuit of mid-point clamping transformerless
inverter.
The range of magnetic flux density, and magnetic flux
Further, in (6) and (7) present the thermal resistance and intensity can be found from B-H curve.
capacitance equation respectively where ( ) and Capacitor losses are happened for capacitor leakage
( ) represent thickness and area in between junction to current ( ), and capacitor ripple voltage (∆ ).
case, and K is the thermal conductivity. On the other hand,
( ) indicates the volume between junctions to the case,
(14)
is the specific heat, and material density is ρ. = ∆ ×

( )
(5)
( ) = ( ) 1− Where is the capacitor leakage current loss and
voltage across the capacitor is ∆ .

618
Finally, the efficiency can be calculated considering topologies. To analysis the total cost, the total components are
the rated output power is , mentioned including the DC-link capacitors, and the filter
components.

η = × (15) IV. SIMULATION AND EXPERIMENT RESULTS


100 Simulations have been carried out in PLECS software to
analyse the operation and overall performance of the proposed
To have a feeling of the loss distribution in different transformerless inverter system before verifying them in the
components of the mid-point clamping inverter topologies experiments.
simulations have been carried out using PLECS models. TABLE II. PARAMETERS USED FOR SIMULATION AND
Similar parameters and switches (SCT3022ALGC11 for EXPERIMENT.
active switches and C5D50065D for diodes) covered by the Parameter Value
heat sink was considered for the thermal modelling. The Input Voltage (V ) 400 V-DC
thermal impedance with conduction and switching (turn- Resistive Load 105 Ω
ON/OFF) loss characteristics have been imported from the Resistive-inductive Load 98.6 Ω, 70 mH
Output Voltage (V ) 230 V AC
datasheet of the devices. Passive components losses in the
Line Frequency ( ) 50 Hz
filter and capacitor are also modelled appropriately
Output Current ( ) 2.2 A
considering the magnetic property of the inductor core and Modulation Index (M) 0.9
ESR of the filter capacitor. Moreover, Fig. 4 shows losses in Rated Power 500 W
different part of the inverter, where semiconductor losses on Switching Frequency (f ) 25 kHz
the top. In addition, the loss related to the forward voltage DC Bus Capacitor (C = C ) 680 µF
drop in the bridge diodes are considerable. In contrast, the Filter Capacitor (C ) 2.2 µF
Filter Inductor (L , L ) 0.65 mH
losses in the passive components are considerably low.
Switches (SCT3022ALGC11) V = 650 V, I = 93 A
Diodes (C5D50065D) V = 650 V, I =50 A
S1-S4 Controller sb-RIO GPIC

2% S5-S6
22% Table II displays the list of components and parameters
D1-D4 used for both simulations and experiments. Fig. 5 shows the
41%
results of proposed topology in both simulation and the
LCL experimental waveform of inverter voltage, output voltage,
35% filter output current and CM behaviour accurately. All power
switches and diodes are implemented using SiC, and
individual heatsinks are used to cool the devices. ere, the
maximum heat sink temperature at a full load (500 W) reaches
Fig. 4. Losses in full load condition of proposed topology for 500 W.
42 C which is acceptable. The gate drive circuits are set up
on the bottom site of the PCB board, and the control signals
III. COMPARISON WITH EXISTING MID-POINT CLAMPING were generated by the sb-RIO GPIC controller from National
TOPOLOGIES
Instrument (NI). The achieving experimental output is for 0.9
modulation index and tested for 500 W. The output voltage,
Table I summarize the major mid-point clamped based and current are RMS 233 V and RMS 2.2 A respectively for
transformerless topologies regarding CMV, the number of resistive load (see Fig. 5 (d)). The proposed inverter has
components required, reported efficiency, and total prototype reactive capability that shows in Fig. 5 (e). The CMV shows
cost. Thus, the proposed topology achieves constant CMV and in Fig. 5 (f), and Fig 5 (g).
efficiency has measured which is more than other existing
TABLE I. DETAILED COMPARISON OF MID-POINT CLAMPED TRANSFORMERLESS TOPOLOGIES.
Passive Reported
Semiconductor Devices Common
Filter Output THD
No. No. Mode Reported
Topology name IGBTs Diodes Voltage (%) Cost#
of C* of L Voltage No. No. Efficiency, ƞ (%)
Level
No. Voltage No. Voltage CMV (V) of C of L
iH5/oH5 [8] 6 1.5×V 0 --- 2 0 199 to 200 1 2 3 N/A ++ 96.9 @ 1 kW
HERIC Active 1 [12] 7 1.5×V 2 1.5×V 2 0 199 to 200 1 2 3 N/A ++++ N/A
HERIC Active 2 [12] 7 1.5×V 0 --- 2 0 199 to 200 1 2 3 1.7 ++++ 97 @ 2 k W
HERIC Active 3 [12] 6 1.5×V 4 1.5×V 2 0 199 to 200 1 2 3 N/A ++++ N/A
PN-NPC [13] 8 1.5×V 0 --- 2 0 199 to 201.1 1 2 3 N/A ++++ 97.2 @ 1 kW
HB-ZVR [10] 5 3×V 5 1.5×V 2 0 163 to 200 1 2 3 N/A +++ 94.88 @ 2.8 k VA
HB-ZVR-D [11] 5 1.5×V 6 3×V 2 0 199 to 200 1 2 3 1.9 +++ 95.03 @ 1 k VA
H5-D [16] 5 1.5×V 1 1.5×V 2 0 152 to 210 1 2 3 N/A +++ N/A
Proposed topology 6 1.5×V 4 1.5×V 2 0199 to 200 1 2 3 1.8 +++ 97.45 @ 500 W
*
including the input capacitor
#
The more “+” represents the higher cost, + ≡ low, ++ ≡ medium, +++ ≡ high, and ++++ ≡ extremely high.
In the above table, “C” represents capacitor and “L” represents inductor, “THD” total harmonic distortion

619
VAB (V)
Vin (V) (100 V/div)
VAB (V) (500 V/div)

Vgrid (V)
RMS 233.2 V φpf =30
(250 V/div)
Vgrid (V)
Igrid (A)

(5 A/div)
RMS 2.213 A Igrid (A)
20 ms/div
(a)
(e)
VAN (V)

200 V/div

VAN
VBN (V)

VBN 200 V/div

CMV (V)

CMV 200 V/div


20 ms/div
(b)

(f)

200 V/div
VAN

200 V/div
VBN

(c)

CMV 200 V/div


Vin (V) (100 V/div)

VAB (V) (500 V/div) (g)

Figure 5. Proposed HB-ZVSCR inverter (a) simulated inverter voltage,


RMS 232.9 V output voltage, and current, (b) simulated waveform of , , and CMV,
(250 V/div) (c) top view of proposed prototype (note: all gate drive circuts are placed at
Vgrid (V) bottom layer, and DC-link capacitors) (d) experimentally verifying the input
voltage, inverter voltage, output voltage, and current for resistive (R) load (e)
experimentally verifying the input voltage, inverter voltage, output voltage,
and current for resistive-inductive (R-L) load (f) experimental waveform of
RMS 2.203 A (5 A/div) , , and CMV at DC mode condition, and (g) experimental waveform
Igrid (A) of , , and CMV at AC mode condition.

Fig. 6 shows the efficiency curve of the proposed topology


where maximum efficiency is achieved 97.74 % at full load
(d) condition, and Table III displays the input/output power at
different load conditions.

620
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