Service Report Monark

Dealer Process 5 0 5 6

Inspection Number 12121015 Customer No 10710

Make CATERPILLAR Customer Name 6750 Ayala Joint Venture
Serial Number 23Z04679 Customer Phone 09770766471
Model 3508 Customer Email facilitiesengineer.6750@gmail.com
Equipment Family FAMILY-ALL Work Order 2J95774
Asset ID G-6 6750 Ayala Joint Venture Completed On 3/26/2023 11:00:56 AM
SMU 1352 Hours Inspector JOHN AARON MALATE
Location MAKATI PDF Generated On 3/26/2023
Coordinates 0, 0, 0
Other- Customer:
Seth John Palalay
Other- Technician:
John Aaron Malate

General Info & Comments

General info/Comments ACTION

Comments: Date: 03-25-2023
Status: Unit is not Operational

Recommendations: Replace AVR(VR6)

PN:

Additional Information

1.1 Equipment Information WRITE YOUR

ANSWER BELOW

1.1.1 Engine Model 3508 -

1.1.2 Engine Serial No. 23Z04679 -

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 1.1.3 Machine / Engine Arrangement 2W8406 -
1.1.4 Transmission / Package Serial No. N/A -

1.2 Product Link Installed NO

1.2.1 Product Link Model

1.2.2 Serial Number

Part Causing Failure

2.1 Part No. Causing Failure N/A

2.1.1 Part Number

2.1.2 Part No. Description
2.1.3 Quantity
2.1.4 Description Code G49 -
2.1.5 Group Number 753S -
2.1.6 Group Name TA1 -

2.2 Failure Made Product Inoperable? N/A

2.3 Durability N/A

Customer complaint

3.1 Customer complaint (Operator/Customer) | Work Order Objective NORMAL

Comments: Objective:
Perform Technical Analysis Level 1.

Problem Statement

4.1 What is the problem of the unit? ACTION

Comments: Unusal sound during test ran of unit.(sudden blast)

Findings and Analysis

5.1 What are the findings? ACTION

Comments: Broken AVR found.

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 5.2 Measurements (Actual vs. Specs) NORMAL
Comments: Main Rotor: 220(1.5MΩ min.)
Exciter Rotor: 220 (1.5MΩ min.)
Main Stator: 220(1.5MΩ min.)
Exciter Stator: 220 (1.5MΩ min.)
Positive Diode: 0.388 (0.2-1V)
Negative Diode:. 0.389 (0.2-1V)

5.2.1 Measurement 1
5.2.2 Measurement 2
5.2.3 Measurement 3

5.3 Site Conditions GOOD

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 5.4 Cat ET N/A

5.4.1 Fault Code

5.4.2 Fault Code

5.5 SOS Results NORMAL

Comments: Engine oil sample extracted results to follow after lab analysis.

5.5.1 Engine
5.5.2 Hydraulics
5.5.3 Final Drive

Scope of Work

6.1 Work Done NORMAL

Comments: Coordinated with the customer.
Performed walk around and visual inspection.
Checked oil, coolant and fuel level.
Checked batteries and cables.
Checked radiator and fan belts.
Test ran unit without load.(sudden blast)
Removed generator generator access cover.
Checked generator windings.
Performed diode test.
Performed insulation resistance test.
Removed engine crankcase cover and inspected crankshaft and it's bearing caps.
Excited generator voltage during start up trial.
Inspected AVR.(broken)
Extracted oil sample.
Cleaned work area.

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 Conclusion

7.1 What caused the problem based on above findings? ACTION

Comments: Possible internal circuit problem of AVR.

Recommendation and Overall Assessment

8.1 What parts to be replaced and why, practices to be maintained/stop? | Status ACTION
of the unit
Comments: Status: Unit is not Operational

Recommendations: Replace AVR(VR6)

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