ANNEXURE - 3

Matrix for Scope of Supply / Work for

10,000 MT Capacity Ammonia Storage Tank

Sr. Scope
Description Remarks
No. Vendor GNFC
1.00 Engineering
1.01 Basic engineering inputs x
1.02 Process licensing from technology supplier x
1.03 Design and engineering of storage tankwith x
RCC foundation
1.04 Design of insulation and insulation thickness x
calculation
1.05 Boil-off calculation for the tank x
1.06 Instrumentation work as under: x
a. Instrument Index
b. Instrument and JB location Plan
c. Cable Tray Layout
d. Inst Hook Up Diagram
e. GAD of JB, GWR, Temperature
element of Tank.
f. Installation diagram for JB, GWR,
Temperature element of Tank.
g. DCS I/O List
h. Logic diagram
i. Alarm and Trip List
1.07 Electrical works x
1.08 Interconnecting Piping Works up to Battery x
Limit
1.09 Piping for utility (required if any) within 50 M x
distance from the site
1.10 All Civil works x
1.11 Preparation of all the requisite drawings/ x
documents etcw.r.t. tank GA and fabrication
drawing with bill of material and weight
calculations of each parts, piping layout with
isometric and bill of material, insulation
drawings / documents, instrument hook-up
drawings with bill of material, electrical
earthing, etc.

2.00 Procurement x

2.01 Mechanical x
a) Plates x
b) Structural materials x
c) Pipe, flanges, fittings, valves supports up to x
tank nozzle flanges
d) External piping materials with valve x
&supports from tank body flanges up to

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 ANNEXURE - 3

Matrix for Scope of Supply / Work for

10,000 MT Capacity Ammonia Storage Tank
Sr. Description Scope Remarks
No. battery limit
e) Insulation materials (bottom, shell, x
suspended deck)
f) Internal tank piping insulation as required x
g) External Piping Insulation materials x
h) Paints & primer x
i) Anchor straps x
j) Safety cum breather valves: Contractor shall x
design and supply new safety valves with
100% stand by, as required for the safety of
the tank. Contractor to submit design
calculation to GNFC/PDIL for approval.
Contractor shall submit price of new
designed safety valves with 02 years
consumable spares in SOR. Contractor shall
purchase safety valves from reputed
vendors only with prior approval of
GNFC/PDIL.

Contractor shall also review and certify the

suitability for reuse of exiting safety cum
breather valves.

Contractor shall supply and install a davit-

arm/ crane with chain pulley block and rail
arrangement with suitable structure for
safety valves removal and installation for
calibration.

2.02 Civil
a) All Civil construction materials like Cement, x
Reinforcement steel, Structural steel ,
Coarse aggregate (Kapachi), fine aggregate
(Sand), Bricks etc.
b) Construction of temporary safety barricade x
of structure & asbestos/GI sheets inside
dyke wall (to isolate existing single wall
tank). Height and Length of the barricade
shall be as per Annexure-D.
c) Internal drains and pavements x
d) Temporary civil works like dismantling of x
Dyke wall, storm water drains etc. and
reconstructing the same as per original
specification by LSTK contractor after work
completion. Contractor will design and
construct temporary culvert for movement of
crane, forklift etc. required for dismantling

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 ANNEXURE - 3

Matrix for Scope of Supply / Work for

10,000 MT Capacity Ammonia Storage Tank
Sr. Description Scope Remarks
No. and erection activity so as to pass over
exiting piping surrounding the dyke wall.
e) Modification in existing pipe rack ,ladders, x
stairs and other structures
2.03 Electrical items x
a) Complete Earthing as per tender’s x
specification, IS: 3043 & Statutory
guidelines.
b) Chemical earthing pits (Minimum 5 Nos.) x Interconnection
with existing grid
c) Earthing strips & Cables as per scope. x
d) Lighting for staircase/Pipe rack/ Valve x Minimum 60 lux.
platform. Minimum 1 No at
each stair
landing(New and
Existing access
stair) as well as
at connecting
stairs between
existing tank and
new tank through
lighting poles. 1
No. at Valve
platform at pipe
rack.
e) Lighting on tank roof x Minimum 1 No. at
PSV, 1 No. at
Emergency exit
ladder, 1 No. at
Instruments
transmitter
through lighting
poles.
f) Lightning arrester Not Required as
per latest
IS/IEC:62305
g) Free Construction power (GNFC will provide x As per detail
two points power supply free of cost mentioned in
within 50 meter radius) specification
sheet, Annexure-
E, point -2.
h) Safety equipment/materials for execution x Provided by the
bidder as per
GNFC’s
recommendations
i) Lighting Sub DB x 1 No. Normal and
1 No. Emergency

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 ANNEXURE - 3

Matrix for Scope of Supply / Work for

10,000 MT Capacity Ammonia Storage Tank
Sr. Description Scope Remarks
No. Lighting sub DB
near outside the
dyke wall.
j) Cable x As required. Only
Cables from Sub
DBs to substation
to be provided by
GNFC. All other
cables to be
provided by the
bidder.
k) Goose neck HDGI Lighting poles 2.5 meters x
height and minimum 50 NB.
l) HDGI perforated cable trays x
m) Junction Boxes x
n) Double compression SS316 cables glands, x
PVC shroud, Steel materials, SS316
blanking plugs, lugs, Glanding and
termination of cables, G.I cable protection
pipes etc.
2.04 Instrumentation work x
a) Rope type Radar type LT with still pipe x
(SS316) & DPT type LT for inner tank
b) Non-contact type Radar LT & provision of x
DPT type LT for outer tank
c) Temperature elements (RTD with SS x
sleeve)
d) Pressure transmitters / Pressure Gauge x
e) Temperature Gauge with Thermowell x
f) Manometer Not Required
g) Junction box (Exd), screw less TB (Wago) x
h) Cable gland (Exd, FLP, DC), SS316 for x
instrument and junction box with PVC
protection cover. Lugs, sleeve for cable
termination
i) Single pair instrument cables from field x
instrument to junction box
j) Aluminium perforated cable tray with couple x
plate, nut bolts and Z clamp from field
instrument to junction box
k) SS tube and double compression SS fittings x
l) Canopy for field instrument and junction box. x
m) Erection hardware for installation of junction x
box, cable tray, GWR LT

3.00 Construction

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 ANNEXURE - 3

Matrix for Scope of Supply / Work for

10,000 MT Capacity Ammonia Storage Tank
Sr. Description Scope Remarks
No.
3.01 Site mobilization x
3.02 De-commissioning of existing tank x
3.03 Dismantling of existing insulation and x Vendor to take
cladding & disposal of the removed awayscrap
materials outside GNFC
3.04 Dismantling of existing interconnecting x Vendor to hand
piping, fittings, valves, safety valves, over to GNFC
instrumentations, supports etc. after removal
3.05 Dismantling of existing tank & disposal of x Vendor to take
tank materials awayscrap
outside GNFC
3.06 Dismantling of existing foundation and x Vendor to take
disposal of debris away debris
outside GNFC
3.07 If required, existing dyke wall on east & x
north side to be removed partially for crane
& material movement
3.08 Existing escape route (stair), if required x
during execution, to be removed partly
during site construction
3.09 Removal of existing pole spiral stairway x
3.10 Transportation of scrap material from site to x Vendor to take
owner defined place outside GNFC away
premises (for temporary storage) scrapmaterial
outside GNFC
3.11 Construction of new tank foundation x
3.12 Fabrication & erection of new tank with x
internals & internal piping
3.13 Radiography and other NDT requirements x
3.14 Hydro test & pneumatic testing of tank x Water for hydro
test will be supply
by GNFC free of
cost
3.15 Fabrication & erection of external piping x
from Tie-Up points to Tank nozzles.
3.15 Instrumentation work: Removal of
instruments from existing tank
a) Removal of existing instruments, junction x
box, cable, cable tray with hardware, tube,
fittings, glanding, canopy, etc.
b) Dismantling supporting structure of cable x
tray, junction box, and instruments.
c) Handover instrument, junction box, cable, x
cable tray with hardware, tube, fittings, gland
to GNFC with proper handling.
3.16 Instrumentation work: Installation of all

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 ANNEXURE - 3

Matrix for Scope of Supply / Work for

10,000 MT Capacity Ammonia Storage Tank
Sr. Description Scope Remarks
No. the new instruments as required on the
new tank
a) Storage of Instrument Items, junction box, x
Cable Tray with hardware, cable, tube,
fittings, canopy etc.
b) Prepare support for installation of x
instrument, junction box, cable tray and
install as per standard engineering practice.
c) Arrangement of welding machine, grinding, x
cutter, power supply with MCB, tools and
tackles for installation of instrument and
erection hardware.
d) Installation of field instrument, canopy x
junction box, cable tray with hardware, cable
from instrument to junction box
e) Tagging of Instrument, junction box, cable. x
f) Laying of cable and cable tray from x
instrument to junction box glanding lugging,
cross ferulling, termination, tagging of cable
from field instrument for junction box and
junction box to control room.
g) Installation of tube and fitting. x
h) Performing cold loop and hot loop checking x
from junction box to field instrument.
i) Vendor to check all the logics and x
engineering done by GNFC before
commissioning the system. Vendor to certify
complete engineering done in DCS by
GNFC as per engineering document
furnished by the vendor.
j) Calibration and Testing of instruments. x

3.17 All types of electrical work as specified. x

3.18 Surface preparation and painting works x
3.19 Provision of insulation and cladding on new x
tank as per specification for bottom, shell
and suspended deck, internal piping &
external piping up to tie-up points
3.20 Tank Calibration x
3.21 Necessary manpower, tools, tackles, lifting x
machinery, transport machinery etc. for
fabrication, erection& testing of the new tank
3.22 External piping works outside tank body x
flange to battery limit
3.23 Tank top structural platform / handrail on top x
of the tank, pipe rack from tank top to stair

03_Scope_Matrix-Annexure-3 Page 6 of 7
 ANNEXURE - 3

Matrix for Scope of Supply / Work for

10,000 MT Capacity Ammonia Storage Tank
Sr. Description Scope Remarks
No. tower, escape ladder, in-tank ladder
3.24 Emergency escape Stair tower connection x
with new tank
3.25 Cathodic Protection system Not required
3.26 Temporary Barricading structure x
3.27 Third party inspection x Vendor has to
appoint Third
Party Agency
(TPIA) M/s
Lloyd`s Register
for Inspection
3.28 Space for site office / store x Adequate area
for this will be
provided by
GNFC nearby the
site
3.29 Stores/amenities at site x
3.30 Construction equipment and machinery x
3.31 Consumables for site erection x
3.32 Power for construction (Power will be x
provided by GNFC within 50 m radius of
construction Site)
3.33 Suitable water for hydro test (Water will be x
provided by GNFC within 50 m radius of
construction Site)
3.34 Compliance to statutory norms x
(Documentation assistance to be provided
by contractor)

4.00 Pre-commissioning & Commissioning of

the complete system:
4.01 Purging x
Assistance will
4.02 Pre-commissioning x
provide by GNFC
4.03 Commissioning x

03_Scope_Matrix-Annexure-3 Page 7 of 7