Literature Review

Examples

3D CAD Design

Scale Factor between the

compressor and Kamps’s
compressor

Component Design

Final Component
Adjustments made to the
Final Component other components

Welding Process

Dimension Suitable NO
Proximity Dimension Work with the pieces until
s dimensions proximity is
NO obtained
IF NOT
Cut Plain Pieces of the
Machine Cast Aluminium Proceed to Manufacturing
components

Cast Aluminium Material to work with Stainless Steel Sheet

 Cutting of Aluminium
Pieces for Casting Process

Forging of Aluminium in
furnace

Melting of Aluminium
(M.P of Al = 660 °C)

Pouring of Aluminium in
Molds of Steel

Extraction of Aluminium
parts from molds with the
help of grinding wheel

Machining on LATHE Milling on 5-axis CNC Milling

Machine (e.g. Shaft Machine after obtaining .stp
Housing and Inlet Flange) format file from CATIA
Software (e.g. Compressor
Shroud and Diffuser)
 Literature Review
Examples

3D CAD Design

Scale Factor between the

compressor and Kamps’s
compressor

Component Design

Final Component
Adjustments made to the
Final Component other components

Welding Process

Dimension Suitable NO
Proximity Dimension Work with the pieces until
s dimensions proximity is
NO obtained
IF NOT
Cut Plain Pieces of the
Machine Cast Aluminium Proceed to Manufacturing
components

Cast Aluminium Material to work with Stainless Steel Sheet

 Stainless Steel Sheet of
1mm thickness

Water Jet Cutting (.dxf

format file from CATIA
V5 Software)

Positioning of drilling
holes position by applying
paper glue tape

Drilling by vertical
drilling machine by using
borers of diff diameters
(e.g.
0.75,1,1.5,2,2.5,3,3.5
mm)

Rolling of pieces with the

use of Wooden Tapping
Block

Brazing (e.g. Fuel Ring Gas Tungsten Arc Welding

Support) (e.g. exhaust nozzle, Outer
Casing, Inner Flame Tube,
Outer Flame Tube, NGV)