KSV

LDRP INSTITUTE OF TECHNOLOGY AND RESEARCH

B.E 4th Semester 1 & 2 Shift Mechanical/Automobile Engineering

Subject: Manufacturing Process.1 (MA-407 N)

TUTORIAL
BASIC MACHINE TOOLS

1 Explain the primary and auxiliary motions with reference to machine tool with examples.

2 Classify machine tools in detail.

3 Classification of Manufacturing process

4 Explain basic Requirements of Machine Tool

5 Define Machinability and explain the factors affecting it

METAL CUTTING LATHES

1 Explain different taper turning methods.

2 Write short note on different type of chucks used in a lathe.

3 Explain different operations performed with the help of a lathe.

4 Explain different factors affecting the tool life.

A cutting tool cutting at 22 m/min, gave a life of 60 minutes between regrinds when operating
on roughening cuts with mild steel. What will be its probable life when engaged on light
finishing cuts? Take n = 1/8 and 1/10 for roughening and finishing cuts respectively in
Taylor’s tool life equation.

5 What is a mandrel? Explain different types of mandrels.

6 What are the difference between Engine lathe and Turret lathe?

7 Explain working of vertical turret lathe.

8 Explain difference between capstan & turret lathe. Also explain turret indexing mechanism
and bar feeding mechanism both with neat sketch.

9 Enumerate operations carried out on lathe. Explain ‘setting of tailstock centre for taper
turning’ operation and ‘thread cutting’ operation both with neat sketch.

10 Explain parts of engine lathe & alignment tests for lathe in brief with neat sketch.

11 Draw simple sketch of engine lathe. List main parts of it and state functions of each part.
12 Explain following lathe operations with sketch.

(i) Facing. (ii) Grooving. (iii). Knurling.

(iv) Boring. (v) Parting off.

DRILLING MACHINE

1 Enumerate various operations carried out on drilling machine. Explain any four with
neat sketch.

2 A hole of 25 mm diameter and 62.5 mm depth is to be drilled. The suggested feed is

1.25 mm/rev. and the cutting speed is 60 m/min. Assume the clearance height is 5
mm. Determine: feed speed, spindle rpm, cutting time and Material removal rate.

3 Explain different types of reamers used in drilling.

4 Classify drills. Explain nomenclature of twist drill with neat sketch & Write
advantages of twist drill.

5 Enumerate different types of drilling machine. Explain gang drilling machine and
multi spindle drilling machine with neat sketch.

6 Draw neat sketch of radial drilling machine and name its parts, explain its working.

7 Draw a neat schematic diagram of upright drill machine. Describe deep hole drilling.

8 Define cutting speed, Feed and machining time for drilling

9 Explain Portable Drilling Machine

10 Explain Sensitive Drilling Machine

BORING MACHINE

1 Explain with neat sketch working of horizontal boring machine. State its advantages
and limitations.

2 What do you mean by precision boring machine? Explain their characteristics features.

3 Classify boring machine. Explain horizontal boring machine & jig boring machine
with neat sketch.

4 Classify and explain Vertical boring machine with neat sketch

MILLING MACHINE

1 Explain with neat sketch up milling and down milling process. Describe its
advantages and limitations.

2 Write classification of milling machine. Draw neat sketch of column & knee type
milling machine. Label the main parts. State functions of each part.
3 List milling operations and explain following milling operations.

i. Plain milling operation.

ii. Straddle milling operation.

iii. Angular milling operation.

iv. Face milling operation.

v. Helical milling operation.

4 Explain universal milling machine with neat sketch.

5 Explain different types of milling cutters.

6 Explain different indexing methods used in milling machine.

7 Index for 87 divisions with the help of compound indexing.

8 Derive the formula for machining time calculation for milling.

PLANERS, SHAPERS AND SLOTTERS

1 Explain with neat sketch working of crank and slotted link quick return mechanism of
shaper.

2 State comparison of shaper and planer. What are advantages and disadvantages of
shaping and planning as compared to other operations?

3 What is quick return motion mechanism? Explain hydraulic type quick return motion
mechanism used in shaper machine with neat sketch along with its advantages and
disadvantages.

4 Explain principal parts of standard planner with neat sketch.

5 Differentiate between open side planner and Standard double housing planner.

6 A work piece 200 mm x 300 mm is to be machined on a shaper. Calculate the

machining time by considering following parameters.

Cutting speed = 10 m/min., Return speed = 20 m/min.

Feed = 5 mm/full stroke, Clearance at each end = 50 mm.

SAWING AND BROACHING MACHINES

1 Sketch a typical broach tooth profile and name its elements. Explain working of pull
type and push type broaching.

2 List the principal types of metal cutting saws. Describe working of reciprocating and
circular sawing machine.
3 Classify sawing machine. Explain vertical band saw machine with neat sketch.
Describe various applications of sawing machine.

4 Classify broaching machine. Describe various advantages and limitations of broaching

machine.

5 Explain the nomenclature of pull type broach.

6 Explain different types of saw bands in sawing machine.

GRINDING MACHINES AND ABRASIVES

1 State classification of grinding machine. Explain working of reciprocating and rotary

table surface grinding machines.

2 Explain standard marking system of grinding wheels. Discuss about its abrasive type
and bond type.

3 Explain working of universal and plain center type cylindrical grinding machines.

4 Explain grinding process with neat sketch. What are the special features & issues to be
addressed by manufacturing engineer?

5 Explain centreless grinding process with neat sketch & standard work feeding methods
for centreless grinding with neat sketch.

6 Write a note about grinding wheel parameters influencing the process in brief and
manufacturing of grinding wheel.

7 Explain types of Abrasive bonds

8 Enlist the safety precautions to avoid injuries during grinding