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M0077002-10 (en-us)

July 2018

VOLUME I
Pages 1-776

Parts
Manual
C32 Generator Set
G1A1-UP (Generator) PRH1-UP (Engine)
G1B1-UP (Generator) JP51-UP (Engine)
G1E1-UP (Generator) JPE1-UP (Engine)
G1F1-UP (Generator) PRH1-UP (Engine)
G1H1-UP (Generator)
G1J1-UP (Generator)
G1N1-UP (Generator)
G2H1-UP (Generator)
G2K1-UP (Generator)
G2M1-UP (Generator)
G3F1-UP (Generator)
G3G1-UP (Generator)
FLX1-UP (Generator Set)
TZK1-UP (Generator Set)
JPE1-UP (Engine)

SAFETY.CAT.COM
Product and Dealer Information
Note: For product identification plate locations, see the section “Product Identification Information” in the
Operation and Maintenance Manual.

Delivery Date:

Product Information
Model:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information
Name: Branch:

Address:

Dealer Contact Phone Number Hours

Sales:

Parts:

Service:
MEMORANDA

MEMORANDA M0077002-10
TABLE OF CONTENTS
NAME PAGE NAME PAGE

GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . A4 PLUG GP-CYLINDER HEAD. . . . . . . . . . . . . . . . . 171


PLUG GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . 172
REPAIR ALTERNATIVES. . . . . . . . . . . . . . . . . . . . . . . . A6 ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . 175
SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . . 180
SUPPLEMENTAL COOLANT SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . . 182
ADDITIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7 V-BELT SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . A8 LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 186


BASE AS-OIL FILTER . . . . . . . . . . . . . . . . . . . . . . 186
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A12 BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
FASTENER GP-OIL PUMP
ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . 1 MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 189
ENGINE AR-COMPLETE . . . . . . . . . . . . . . . . . . . . . . 2 FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 192
ENGINE AR-CORE . . . . . . . . . . . . . . . . . . . . . . . . . . 42 FUMES DISPOSAL GP . . . . . . . . . . . . . . . . . . . . . 194
GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . . . 197
LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 199
BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 LINES GP-ENGINE OIL DRAIN . . . . . . . . . . . . . . 203
BASE GP-VALVE COVER & INJ LINES GP-TURBOCHARGER OIL . . . . . . . . . . . . 205
HARN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 217
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 PUMP GP-PRELUBRICATION . . . . . . . . . . . . . . . 223
COUPLING GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 REGULATOR GP-OIL LEVEL . . . . . . . . . . . . . . . . 225
COUPLING GP-FLEXIBLE . . . . . . . . . . . . . . . . . . . . 71
COUPLING GP-GENERATOR. . . . . . . . . . . . . . . . . 72 COOLING SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
COVER GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . . . 73 CONNECTION GP-HEAT
COVER GP-CYLINDER BLOCK . . . . . . . . . . . . . . . 75 EXCHANGER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
COVER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 77 GUARD GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
COVER GP-ENGINE LIFTING EYE . . . . . . . . . . . 78 KIT-OIL COOLER & LINES
COVER GP-FRONT HOUSING . . . . . . . . . . . . . . . 82 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
COVER GP-OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . 84 KIT-WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . 232
COVER GP-VALVE MECHANISM . . . . . . . . . . . . . 86 LINES GP-COOLANT . . . . . . . . . . . . . . . . . . . . . . . 233
CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . 235
CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . . . . 95 PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . 243
CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . 97 RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . 99 REGULATOR GP-TEMPERATURE . . . . . . . . . . . 271
CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . 104
DAMPER & PULLEY GP . . . . . . . . . . . . . . . . . . . . 112 AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . . 272
DAMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 AIR CLEANER GP. . . . . . . . . . . . . . . . . . . . . . . . . . 272
DRIVE GP-FAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 BRACKET GP-SUPPORT. . . . . . . . . . . . . . . . . . . . 289
FLYWHEEL GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 CARTRIDGE GP-TURBOCHARGER . . . . . . . . . . 290
GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . 130 ELBOW GP-AIR INLET . . . . . . . . . . . . . . . . . . . . . 294
GEAR GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 ELBOW-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . 295
GUARD AS-BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 FASTENER GP-EXHAUST
GUARD GP-BELT . . . . . . . . . . . . . . . . . . . . . . . . . . 139 MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
HOUSING GP-FLYWHEEL. . . . . . . . . . . . . . . . . . . 145 FITTING GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . 297
HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . 147 FLANGE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . 300
HOUSING GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . 148 LINES GP-AIR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
KIT-ENGINE GASKET . . . . . . . . . . . . . . . . . . . . . . . 149 MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . 322
LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . 157 MANIFOLD GP-INLET . . . . . . . . . . . . . . . . . . . . . . . 326
MECHANISM GP-FUEL PUMP & MOUNTING GP-AIR CLEANER . . . . . . . . . . . . . . 329
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
MOUNTING GP-ALTERNATOR . . . . . . . . . . . . . . 160 SHIELD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . 332
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 SHIELD GP-HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . 334
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . 166 SHIELD GP-TURBOCHARGER . . . . . . . . . . . . . . 343
PLATE GP-COUPLING . . . . . . . . . . . . . . . . . . . . . . 169 SUPPORT GP-AFTERCOOLER . . . . . . . . . . . . . . 344
PLUG GP-CYLINDER BLOCK . . . . . . . . . . . . . . . 170 TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . 345

M0077002-10 TABLE OF CONTENTS A1


TABLE OF CONTENTS
NAME PAGE NAME PAGE

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355 HARNESS AS-POWER . . . . . . . . . . . . . . . . . . . . . . 580


CONTROL AS-GOVERNOR . . . . . . . . . . . . . . . . . 355 HARNESS AS-SENSOR . . . . . . . . . . . . . . . . . . . . . 580
COVER GP-FUEL FILTER BASE . . . . . . . . . . . . 356 HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . . . 581
FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 358 HEATER GP-JACKET WATER . . . . . . . . . . . . . . . 591
FILTER GP-WATER SEP & FUEL . . . . . . . . . . . 369 INSTALLATION GP-
INJECTOR GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . 372 COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . 605
KIT-INJECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374 KIT-ELECTRONIC CONTROL . . . . . . . . . . . . . . . . 606
LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375 MOUNTING GP-CIRCUIT BREAKER . . . . . . . . . 608
PUMP & MTG GP-FUEL MOUNTING GP-JACKET WTR
TRANSFER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399 HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611
PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . 400 MOUNTING GP-TERMINAL STRIP . . . . . . . . . . . 612
PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . . . 403 PANEL GP-CIRCUIT BREAKER . . . . . . . . . . . . . 614
PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . 408 PLATE AS-BRUSH. . . . . . . . . . . . . . . . . . . . . . . . . . 620
VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . . 409 RADIO GP-COMMUNICATION . . . . . . . . . . . . . . . 621
VALVE GP-FUEL BYPASS . . . . . . . . . . . . . . . . . . 413 SENSOR GP-COOLANT LEVEL . . . . . . . . . . . . . 622
SENSOR GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . 623
ELECTRICAL AND STARTING SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . . 631
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414 SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . 639
ADAPTER GP-COMMUNICATION . . . . . . . . . . . . 414 SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . . 644
ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . 416 STARTING MOTOR GP-ELECTRIC . . . . . . . . . . 652
BAR GP-GROUND . . . . . . . . . . . . . . . . . . . . . . . . . . 419 STRIP AS-TERMINAL . . . . . . . . . . . . . . . . . . . . . . . 660
BATTERY CHARGER . . . . . . . . . . . . . . . . . . . . . . . 420 STRIP GP-TERMINAL . . . . . . . . . . . . . . . . . . . . . . . 663
BATTERY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422 SUPPORT GP-BATTERY . . . . . . . . . . . . . . . . . . . . 670
BLOCK AS-TERMINAL . . . . . . . . . . . . . . . . . . . . . . 425 SUPPORT GP-GENERATOR BOX . . . . . . . . . . . 672
BLOCK GP-TERMINAL . . . . . . . . . . . . . . . . . . . . . . 429 SWITCH AS-TOGGLE . . . . . . . . . . . . . . . . . . . . . . . 674
BOARD AS-CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . 431 SWITCH GP-DISCONNECT. . . . . . . . . . . . . . . . . . 675
BOX GP-CONNECTION . . . . . . . . . . . . . . . . . . . . . 432 SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . 677
BOX GP-ELECTRONIC. . . . . . . . . . . . . . . . . . . . . . 433 SWITCH GP-PRESSURE . . . . . . . . . . . . . . . . . . . . 678
BOX GP-EXTENSION TERMINAL . . . . . . . . . . . . 434 SWITCH GP-START/STOP . . . . . . . . . . . . . . . . . . 680
BOX GP-JUNCTION . . . . . . . . . . . . . . . . . . . . . . . . 435 TRANSFORMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 681
BUS BAR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436 TRANSFORMER AS-CURRENT . . . . . . . . . . . . . . 685
BUS BAR GP-CIRCUIT BREAKER . . . . . . . . . . . 437 TRANSFORMER GP . . . . . . . . . . . . . . . . . . . . . . . . 688
BUS BAR GP-GENERATOR . . . . . . . . . . . . . . . . . 449 TRANSFORMER GP-CURRENT . . . . . . . . . . . . . 691
CABLE AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472 WIRING GP-ALTERNATOR . . . . . . . . . . . . . . . . . . 700
CIRCUIT BREAKER AS . . . . . . . . . . . . . . . . . . . . . 474 WIRING GP-BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . 703
CIRCUIT BREAKER GP . . . . . . . . . . . . . . . . . . . . . 493 WIRING GP-CONTROL . . . . . . . . . . . . . . . . . . . . . 705
CONNECTION GP-ELECTRICAL . . . . . . . . . . . . . 518 WIRING GP-ELECTRIC STARTING . . . . . . . . . . 708
CONNECTOR AS . . . . . . . . . . . . . . . . . . . . . . . . . . . 523 WIRING GP-ELECTRONIC
CONTROL & MTG GP-ENGINE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 712
ELEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524 WIRING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . 720
CONTROL AS-ELECTRONIC WIRING GP-GENERATOR. . . . . . . . . . . . . . . . . . . 724
GOVERNOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 529 WIRING GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . 737
CONTROL GP-COMMUNICATION. . . . . . . . . . . . 530 WIRING GP-JACKET WATER
CONTROL GP-ELECTRONIC . . . . . . . . . . . . . . . . 532 HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 739
CONTROL GP-ENGINE WIRING GP-PANEL . . . . . . . . . . . . . . . . . . . . . . . . . 757
ELECTRONIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 534 WIRING GP-SENSOR . . . . . . . . . . . . . . . . . . . . . . . 773
CONTROL GP-UNPROGRAMMED . . . . . . . . . . . 535
COVER GP-CIRCUIT BREAKER . . . . . . . . . . . . . 539 ENCLOSURES, GUARDS AND BASES . . . . . . . . . 777
COVER GP-EXTENSION BOX . . . . . . . . . . . . . . . 544 BASE GP-ENGINE & GENERATOR . . . . . . . . . . 777
ELEMENT GP-JACKET WATER COVER AS-ENCLOSURE . . . . . . . . . . . . . . . . . . . 781
HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550 COVER AS-GENERATOR . . . . . . . . . . . . . . . . . . . 782
FASTENER GP-WIRING HARNESS . . . . . . . . . . 554 COVER GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . . 784
HARNESS AS-ALARM . . . . . . . . . . . . . . . . . . . . . . 557 COVER GP-ENCLOSURE . . . . . . . . . . . . . . . . . . . 785
HARNESS AS-CONTROL . . . . . . . . . . . . . . . . . . . 558 COVER GP-GENERATOR . . . . . . . . . . . . . . . . . . . 787
HARNESS AS-ENGINE. . . . . . . . . . . . . . . . . . . . . . 568 DOOR GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . . . 813
HARNESS AS-HEATER . . . . . . . . . . . . . . . . . . . . . 574 DUCT GP-ENCLOSURE . . . . . . . . . . . . . . . . . . . . . 815
HARNESS AS-PANEL . . . . . . . . . . . . . . . . . . . . . . . 575 GUARD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 820

A2 TABLE OF CONTENTS M0077002-10


TABLE OF CONTENTS
NAME PAGE NAME PAGE

MOUNTING GP-VIBRATION FILM-IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . 1269


ISOLATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 821 KIT-GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1270
PANEL GP-ENCLOSURE . . . . . . . . . . . . . . . . . . . . 834 PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . 1274
RAIL GP-SLIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 835
SHIELD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 839 PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . B1

GENERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 842
ADAPTER GP-GENERATOR
COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 842
BRACKET GP-MOUNTING . . . . . . . . . . . . . . . . . . 846
CABLE GP-GENERATOR GROUND. . . . . . . . . . 858
CONNECTION GP-GENERATOR
LEADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 859
CONVERSION GP-GENERATOR. . . . . . . . . . . . . 874
COUPLING GP-GENERATOR
DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875
COVER GP-LIFTING EYE . . . . . . . . . . . . . . . . . . . 876
EXCITER AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 877
EXCITER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 878
FASTENER GP-GENERATOR . . . . . . . . . . . . . . . 889
GENERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . . 890
GENERATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 985
HEAT SINK AS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1101
HEATER AS-SPACE . . . . . . . . . . . . . . . . . . . . . . . 1102
HEATER GP-SPACE . . . . . . . . . . . . . . . . . . . . . . . 1103
MOUNTING GP-GENERATOR . . . . . . . . . . . . . . 1107
RECTIFIER GP-REVOLVING . . . . . . . . . . . . . . . 1109
REGULATOR AS-VOLTAGE . . . . . . . . . . . . . . . . 1112
ROTOR AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1113
ROTOR GP-GENERATOR . . . . . . . . . . . . . . . . . . 1114
SCREEN GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . 1139
STATOR AS-MAIN . . . . . . . . . . . . . . . . . . . . . . . . . 1144
STATOR GP-MAIN. . . . . . . . . . . . . . . . . . . . . . . . . 1149

OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . . 1200


ALARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
BOX GP-CONTROL PANEL . . . . . . . . . . . . . . . . 1202
CONTROL GP-ENGINE
MONITORING . . . . . . . . . . . . . . . . . . . . . . . . . . . 1210
CONTROL GP-GENERATOR SET . . . . . . . . . . 1213
CONTROL GP-LOAD SHARE
MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1223
COVER GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . 1226
COVER GP-CONTROL PANEL . . . . . . . . . . . . . 1227
MODULE GP-ALARM . . . . . . . . . . . . . . . . . . . . . . 1229
MODULE GP-SYSTEM
COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . 1241
MOUNTING GP-CONTROL PANEL . . . . . . . . . 1243
PANEL AR-CONTROL . . . . . . . . . . . . . . . . . . . . . 1249
PANEL GP-CONTROL . . . . . . . . . . . . . . . . . . . . . 1251
PANEL GP-ELECTRONIC . . . . . . . . . . . . . . . . . . 1257
POTENTIOMETER AS . . . . . . . . . . . . . . . . . . . . . 1262

SERVICE EQUIPMENT AND


SUPPLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1263
COVER GP-SHIPPING . . . . . . . . . . . . . . . . . . . . . 1263
FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1265

M0077002-10 TABLE OF CONTENTS A3


GENERAL INFORMATION

1. ENGINE IDENTIFICATION 5. MAINTENANCE PARTS INDEX


Cat engines are identified with Serial Numbers and The Maintenance Parts Index, located near the
Arrangement Numbers. In some cases, Modification beginning of the manual, references most frequently
Numbers are also used. The serial number plate which used maintenance part numbers, providing description,
shows these numbers is mounted on the engine. quantity, usage and page number. This information is
organized alphabetically by part description.
Cat dealers need this information to determine which
components were included on the engine when it was
6. INDEX
assembled at the factory. This permits accurate
identification of replacement part numbers. The index located near the front of the manual is an
alphabetical listing of all information elements included in
2. ORDERING PARTS the manual. Page numbers are provided for quick
reference to detailed parts identification illustrations and
serviceable consist lists.

7. PART NUMBER INDEX


A numerical index listing all part numbers and the
corresponding page number(s) appears at the back of
the manual.

8. CAPTIONS

Captions located at the beginning each information


element identify the part number and part name along
with additional descriptive information. S/N information
Quality Cat replacement parts are available from Cat found in each caption should be used to select correct
dealers throughout the world. Their parts inventories are information for a specific engine. Field replacement
up to date and include all parts normally required to options, identification of optional attachment
protect your investment in Cat Engines. Dealers may components, and where used ("part of") information is
offer repair kits or remanufactured parts to allow also provided.
selection of the most effective repair alternative for a
particular situation. When ordering parts, your order The first line of a caption is shown in larger type font to
should specify the quantity, part number, part name, and indicate the beginning of an information element.
the serial number/product identification number of the Captions for additional pages that may be required to
engine for which the parts are needed. illustrate an information element will be shown in
standard type font and will include the term (contd.) .
3. PARTS MANUAL ORGANIZATION
9. NON-SERVICED PARTS
Product information in this manual is presented as
"information elements" that represent all of the In some instances it is necessary to display non-serviced
components for the specific model. An Engine parts that are a link to lower level serviceable consist
Arrangement is an example of an information element. lists. These non-serviced part numbers are shown in
The information elements are organized alphabetically italic type indicating that they are not available. All
by part name and secondarily by part number within consist lists have not been converted to reflect this
each major section of the manual. enhancement.

4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the
manual. The TOC lists each section of the manual with a
complete list of all information elements organized as
they appear in the manual. Page numbers are provided
for quick reference to detailed parts identification
illustrations and serviceable consist lists.

A4 GENERAL INFORMATION M0077002-10


GENERAL INFORMATION

10. PARTS LIST REFERENCE NUMBERS 15. <END>


Numbers shown in the Ref No column correspond to This symbol indicates the end of an information element.
numbers used in the associated graphic(s). An
alphabetic suffix may be added to a reference number to NOTE:
identify lower level consist items. Numbers shown in the
Graphic Ref column refer to the graphic number identifier Continuing improvement and advancement of product
displayed in the lower left corner of each illustration. The design may cause changes to your engine which may
Graphic Ref number may be used in combination with not be included in this publication. Whenever a question
the item Ref No to determine the correct part number. arises regarding your Cat product or this publication,
There may be intentional omission of a Ref No in a please consult your Cat dealer for the latest available
consist list as information is updated to reflect the latest information.
serviceable part numbers.

11. INDENTED PART NAMES


When a part name is indented in a parts list, it is part of
(included in) the group or assembly under which it is
indented.

12. ILLUSTRATION REFERENCE LETTERS

When necessary, illustrations contain reference letters


(A, B, C etc.) that are intended to track lines and
harnesses from one point to another. They are also used
to show where to reconnect illustrations that have been
separated.

13. ABBREVIATIONS AND SYMBOLS


O.D. – Outside Diameter
I.D. – Inside Diameter
A – Not Part Of This Group
B – Use As Required
C – Change From Previous Type
D – Order By The Meter
E – Order By The Centimeter
F – Not Shown
G – Order By The Inch
I – Refer To Hydraulic Information System
M – Metric Part
R – Remfg Part May Be Available
Y – Separate Illustration
Z – Not Serviced Separately

14. DESCRIPTION OF TYPE CHANGES


Type - A type is defined as any configuration change that
requires an additional Information Element for an
Arrangement, Group, or Assembly. If serial number
breaks for types are not available, a type # ( Type 1,
Type 2, etc.) will be displayed in the caption. These
"type" changes are identified with a "C" note (change
from previous type) in the Parts List. Only the "types" that
apply to this Parts Manual will be included. Additional
types may exist causing "C" notes to appear on an
Information Element when no other types are shown.

M0077002-10 GENERAL INFORMATION A5


REPAIR ALTERNATIVES

REMANUFACTURED COMPONENTS
As an option when making repairs consider Cat Remanufactured Components. Components that are available through
the Cat Remanufactured Program are identified three ways in the parts book:
• with the letter R in the note field of the parts list
• with an R* at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Cat Remanufactured engines for many engine arrangements are also available.

A6 REPAIR ALTERNATIVES M0077002-10


SUPPLEMENTAL COOLANT ADDITIVES

CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
• Provides measured coolant conditioner.

DESCRIPTION:

Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Cat DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to
the system is dependent on the capacity of the system.

The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin-
on element. (No Spin-on available for 3600 Family of Engines)

NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.

The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.

NOTE:

For use with standard heavy duty coolant only, not for use with Extended Life Coolant.

PARTS NEEDED:
Cooling System Capacity Liquid SCA at Spin-on SCA Maintenance
Liquid SCA at Initial Fill
Liters Gallons Maintenance* Element*

22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

3P-2044 (1)
30-38 (8-10) 111-2372 (1) 111-2369 (1)
6V-3542 (1)

3P-2044 (1)
38-49 (10-13) 111-2372 (1) 111-2369 (1)
8T-1589 (1)

49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)

3P-2044 (2) 111-2372 (1)


64-83 (17-22) 111-2371 (1)
8T-1589 (1) 6V-3542 (1)

3P-2044 (3)
83-114 (22-30) 3P-2044 (1) 9N-3718 (1)
8T-1589 (1)

3P-2044 (1)
114-163 (30-43) 3P-2044 (5) 111-2371 (2)
6V-3542 (1)

163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.

M0077002-10 SUPPLEMENTAL COOLANT ADDITIVES A7


MAINTENANCE PARTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE

AIR INLET AND EXHAUST SYSTEM


FILTER ELEMENT AS-AIR (PRIMARY) 269-7041 1 AIR CLEANER GP 272
1 AIR CLEANER GP 273
420-1779 1 AIR CLEANER GP 280
FILTER ELEMENT AS-AIR 281-7246 1 AIR CLEANER GP 273
(SECONDARY)
420-1781 1 AIR CLEANER GP 280
GASKET (TURBOCHARGER) 357-1752 2 TURBOCHARGER GP 348
2 TURBOCHARGER GP 349
2 TURBOCHARGER GP 352

BASIC ENGINE
GASKET (TURBOCHARGER) 357-1752 1 KIT-ENGINE GASKET 156
PLUG-DRAIN 109-5839 1 PAN GP-OIL 161
PLUG-DRAIN (ENGINE OIL) 109-5839 1 PAN GP-OIL 163
SEAL (VALVE COVER BASE) 222-6456 1 BASE GP-VALVE COVER & INJ HARN 66
1 KIT-ENGINE GASKET 156
SEAL-VALVE COVER 224-7506 6 COVER GP-VALVE MECHANISM 86
6 COVER GP-VALVE MECHANISM 92
V-BELT SET (INCLUDES 4-BELTS) 180-9571 1 DRIVE GP-FAN 122
233-8553 1 DRIVE GP-FAN 124
355-0674 1 DRIVE GP-FAN 126
7W-3222 1 DRIVE GP-FAN 120
V-BELT SET (INCLUDES 4-BELTS) (FAN 164-4543 1 DRIVE GP-FAN 116
DRIVE)
310-2199 1 DRIVE GP-FAN 118

COOLING SYSTEM
CAP-PRESSURE VALVE 287-4786 1 RADIATOR GP 246
1 RADIATOR GP 253
1 RADIATOR GP 263
1 RADIATOR GP 265
FILTER 136-3742 1 KIT-WATER PUMP 232
HOSE-RADIATOR (INLET) 336-8953 1 LINES GP-COOLANT 233
HOSE-RADIATOR (OUTLET) 336-8954 1 LINES GP-COOLANT 233
REGULATOR-TEMPERATURE (55-DEG 378-4327 1 REGULATOR GP-TEMPERATURE 271
C) (COOLANT)
REGULATOR-TEMPERATURE (92-DEG 248-5513 2 LINES GP-WATER 240
C)
REGULATOR-TEMPERATURE (92-DEG 248-5513 2 LINES GP-WATER 235
C) (COOLANT)

ELECTRICAL AND STARTING SYSTEM


BATTERY (12-VOLT) (DRY) 9X-9720 2 BATTERY GP 422
BATTERY GP (12-VOLT) (DRY) 9X-9730 2 BATTERY GP 423
CIRCUIT BREAKER (10-AMPERE) 433-9235 1 WIRING GP-HEATER 737
CIRCUIT BREAKER (12.5-AMPERE) 310-6273 1 PANEL GP-CIRCUIT BREAKER 617
(AUXILIARY 3)

A8 MAINTENANCE PARTS M0077002-10


MAINTENANCE PARTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE
CIRCUIT BREAKER (12.5-AMPERE) 310-6273 1 PANEL GP-CIRCUIT BREAKER 617
(FUEL PRIMING)
CIRCUIT BREAKER AS (10-AMPERE) 128-8065 1 WIRING GP-BOX 703
CIRCUIT BREAKER AS (15-AMPERE) 230-9174 1 PANEL GP-CIRCUIT BREAKER 617
(AUXILIARY)
CIRCUIT BREAKER AS (20-AMPERE) 133-6456 1 WIRING GP-GENERATOR 731
288-3687 3 WIRING GP-ELECTRONIC CONTROL 712
CIRCUIT BREAKER AS (20-AMPERE) 288-3687 1 PANEL GP-CIRCUIT BREAKER 617
(AUXILIARY 1)
CIRCUIT BREAKER AS (20-AMPERE) 288-3687 1 PANEL GP-CIRCUIT BREAKER 617
(AUXILIARY 2)
CIRCUIT BREAKER AS (20-AMPERE) 288-3687 1 PANEL GP-CIRCUIT BREAKER 617
(AUXILIARY 4)
CIRCUIT BREAKER AS (20-AMPERE) 288-3687 1 WIRING GP-ELECTRONIC CONTROL 715
(AUXILIARY POWER)
CIRCUIT BREAKER AS (20-AMPERE) 288-3687 1 PANEL GP-CIRCUIT BREAKER 617
(ECM)
CIRCUIT BREAKER AS (20-AMPERE) 288-3687 1 WIRING GP-ELECTRONIC CONTROL 715
(ENGINE ECM)
CIRCUIT BREAKER AS (20-AMPERE) 288-3687 1 WIRING GP-ELECTRONIC CONTROL 715
(STARTER)
CIRCUIT BREAKER AS (5-AMPERE) 224-0747 1 STRIP GP-TERMINAL 663
CIRCUIT BREAKER AS (60-AMPERE) 244-9656 1 STRIP GP-TERMINAL 663
1 WIRING GP-BOX 703
1 WIRING GP-JACKET WATER HEATER 739
CIRCUIT BREAKER AS (80-AMPERE) 171-2210 1 PANEL GP-CIRCUIT BREAKER 617
(ALTERNATOR)
CIRCUIT BREAKER GP (60-AMPERE) 6T-3645 1 WIRING GP-ALTERNATOR 700
1 WIRING GP-ELECTRONIC CONTROL 712
CIRCUIT BREAKER GP (60-AMPERE) 6T-3645 1 PANEL GP-CIRCUIT BREAKER 618
(STARTING)
1 WIRING GP-ELECTRONIC CONTROL 715
FUSE (0.5-AMPERE) 272-5835 3 STRIP AS-TERMINAL 661
FUSE (10-AMPERE) 155-8755 6 STRIP GP-TERMINAL 665
6 STRIP GP-TERMINAL 666
6 WIRING GP-PANEL 768
325-5216 1 STRIP GP-TERMINAL 664
422-6095 1 STRIP GP-TERMINAL 665
1 STRIP GP-TERMINAL 666
1 WIRING GP-PANEL 768
6V-7802 3 STRIP AS-TERMINAL 661
FUSE (2-AMPERE) 7W-0482 3 BLOCK GP-TERMINAL 429
3 BLOCK GP-TERMINAL 430
3 BOX GP-CONNECTION 432
3 STRIP GP-TERMINAL 665
3 STRIP GP-TERMINAL 666
3 WIRING GP-PANEL 769
FUSE (20-AMPERE) 370-6128 2 STRIP GP-TERMINAL 664
FUSE (4-AMPERE) 124-7716 1 STRIP GP-TERMINAL 667

M0077002-10 MAINTENANCE PARTS A9


MAINTENANCE PARTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE
HOLDER-FUSE 350-2810 1 BLOCK GP-TERMINAL 429
1 BLOCK GP-TERMINAL 430
1 STRIP AS-TERMINAL 661
1 STRIP GP-TERMINAL 665
1 STRIP GP-TERMINAL 666
1 WIRING GP-PANEL 768
KEY (BATTERY DISCONNECT) 8H-5306 1 SWITCH GP-DISCONNECT 676
REGULATOR-TEMPERATURE (55-DEG 378-4327 1 HEATER GP-JACKET WATER 600
C)
1 HEATER GP-JACKET WATER 603
V-BELT 4N-8218 1 ALTERNATOR GP-CHARGING 418

FUEL SYSTEM
FILTER AS-WATER SEP & FUEL 438-5385 1 FILTER GP-WATER SEP & FUEL 369
(ADVANCED EFFICIENCY)
FILTER-FUEL (ADVANCED EFFICIENCY) 1R-0755 1 FILTER GP-FUEL 358
1 FILTER GP-FUEL 360
1 FILTER GP-FUEL 362
1 FILTER GP-FUEL 366
GASKET (FUEL PRIMING PUMP) 1P-0436 1 COVER GP-FUEL FILTER BASE 356
1 FILTER GP-FUEL 358
1 FILTER GP-FUEL 360

GENERATORS
KEY 253-3520 1 EXCITER GP 878
KEY (SQUARE) 253-3523 1 EXCITER GP 879
SCREEN AS 339-6488 2 SCREEN GP-AIR 1141
1 SCREEN GP-AIR 1142
SCREEN AS (AIR) 253-9902 1 SCREEN GP-AIR 1140
386-5137 2 SCREEN GP-AIR 1143

LUBRICATION SYSTEM
CAP AS-ENGINE OIL FILLER 315-4134 1 FILLER GP-ENGINE OIL 189
385-1450 1 FILLER GP-ENGINE OIL 191
FILTER ELEMENT-BREATHER 238-9204 1 BREATHER GP 187
(CRANKCASE)
FILTER-ENGINE OIL (ADVANCED 1R-1808 2 FILTER GP-ENGINE OIL 192
EFFICIENCY)
SCREEN-STRAINER (ENGINE OIL 4N-0913 1 LINES GP-ENGINE OIL 200
LINES)
1 LINES GP-ENGINE OIL 201
SCREEN-STRAINER (OIL PUMP) 4N-0913 1 LINES GP-ENGINE OIL 199

OPERATOR STATION
CIRCUIT BREAKER (25-AMPERE) 299-2196 1 PANEL GP-CONTROL 1251
FUSE (0.25-AMPERE) 233-7657 2 PANEL GP-CONTROL 1251
FUSE (60-AMPERE) 233-7661 2 PANEL GP-CONTROL 1251
LAMP (24-VOLT, 0.17-AMPERE) 100-3245 1 ALARM GP 1200
LAMP AS (120-VOLT, 3-WATT) 7G-9730 1 ALARM GP 1200

A10 MAINTENANCE PARTS M0077002-10


MAINTENANCE PARTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE
LAMP AS (LED) 316-6409 1 ALARM GP 1200

SERVICE EQUIPMENT AND SUPPLIES


GASKET (TURBOCHARGER) 357-1752 1 KIT-GASKET 1272
1 KIT-GASKET 1273
SEAL (VALVE COVER BASE) 222-6456 1 KIT-GASKET 1273
SEAL-VALVE COVER 224-7506 3 KIT-GASKET 1273

M0077002-10 MAINTENANCE PARTS A11


INDEX
NAME PAGE NAME PAGE

A BOX GP-CONNECTION–JACKET WATER


HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
ADAPTER GP-COMMUNICATION–MODBUS . . . . 414 BOX GP-CONTROL PANEL . . . . . . . . . . . . . . . . . . 1202
ADAPTER GP-COMMUNICATION–RS232, RS422, 1203
RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415 1205
ADAPTER GP-GENERATOR COUPLING–DRIVE 1206
END . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 842 1207
843 1208
844 BOX GP-CONTROL PANEL–MAIN . . . . . . . . . . . . 1204
845 BOX GP-ELECTRONIC–JACKET WATER
AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 274 HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433
276 BOX GP-EXTENSION TERMINAL. . . . . . . . . . . . . . 434
278 BOX GP-JUNCTION–BREAKER PANEL . . . . . . . . 435
280 BRACKET GP-MOUNTING . . . . . . . . . . . . . . . . . . . . 857
281 BRACKET GP-MOUNTING–DRIVE END . . . . . . . . 850
283 851
285 852
287 855
AIR CLEANER GP–DUAL ELEMENT. . . . . . . . . . . 273 BRACKET GP-MOUNTING–OPPOSITE DRIVE
AIR CLEANER GP–SINGLE ELEMENT. . . . . . . . . 272 END . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 846
ALARM GP–REMOTE . . . . . . . . . . . . . . . . . . . . . . . . 1200 847
ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . 416 848
418 854
856
BRACKET GP-SUPPORT . . . . . . . . . . . . . . . . . . . . . 289
B BREATHER GP–CRANKCASE . . . . . . . . . . . . . . . . . 187
BUS BAR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
BAR GP-GROUND. . . . . . . . . . . . . . . . . . . . . . . . . . . . 419 BUS BAR GP-CIRCUIT BREAKER. . . . . . . . . . . . . 437
BASE AS-OIL FILTER–ENGINE. . . . . . . . . . . . . . . . 186 438
BASE GP-ENGINE & GENERATOR. . . . . . . . . . . . 777 439
778 442
779 444
780 446
BASE GP-VALVE COVER & INJ HARN. . . . . . . . . 65 448
66 BUS BAR GP-CIRCUIT BREAKER–NEUTRAL . . 441
67 BUS BAR GP-GENERATOR. . . . . . . . . . . . . . . . . . . 462
BASE-RELAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427 463
429 464
430 465
665 467
666 468
737 470
762 BUS BAR GP-GENERATOR–BRACKET . . . . . . . . 449
768 451
BATTERY (12-VOLT) (DRY) . . . . . . . . . . . . . . . . . . . 422 BUS BAR GP-GENERATOR–BRACKET, IEC . . . 457
BATTERY CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . 420 BUS BAR GP-GENERATOR–BRACKET,
421 NEMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
BATTERY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422 455
423 BUS BAR GP-GENERATOR–GENERATOR
BATTERY GP (12-VOLT) (DRY) . . . . . . . . . . . . . . . 423 BRACKET, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
BATTERY GP–DRY . . . . . . . . . . . . . . . . . . . . . . . . . . . 424 BUS BAR GP-GENERATOR–NEMA . . . . . . . . . . . . 461
BLOCK AS-TERMINAL–ANNUNCIATOR . . . . . . . . 426
BLOCK AS-TERMINAL–DISCRETE INPUT/
OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425
BLOCK AS-TERMINAL–EMCP 4.2 . . . . . . . . . . . . . 427 C
428 CABLE AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472
BLOCK GP-TERMINAL. . . . . . . . . . . . . . . . . . . . . . . . 429 473
430 CABLE GP-GENERATOR GROUND–LOW
BOARD AS-CIRCUIT–ELECTRO MAGNETIC VOLTAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 858
INTERFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 431 CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
69

A12 INDEX M0077002-10


INDEX
NAME PAGE NAME PAGE

CAP AS-ENGINE OIL FILLER . . . . . . . . . . . . . . . . . 189 CIRCUIT BREAKER GP. . . . . . . . . . . . . . . . . . . . . . . 503


191 517
CAP-PRESSURE VALVE . . . . . . . . . . . . . . . . . . . . . . 246 CIRCUIT BREAKER GP (60-AMPERE) . . . . . . . . . 700
253 712
263 CIRCUIT BREAKER GP (60-AMPERE)
265 (STARTING). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 618
CARTRIDGE GP-TURBOCHARGER . . . . . . . . . . . . 290 715
291 CIRCUIT BREAKER GP–E2.2B, MCCB, LSI . . . . 493
292 501
293 510
346 CIRCUIT BREAKER GP–E2.2B, MCCB, LSIG. . . 494
CIRCUIT BREAKER (10-AMPERE) . . . . . . . . . . . . . 737 502
CIRCUIT BREAKER (12.5-AMPERE) (AUXILIARY 504
3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617 511
CIRCUIT BREAKER (12.5-AMPERE) (FUEL 512
PRIMING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617 CIRCUIT BREAKER GP–E2.2N, MCCB, LSI . . . . 495
CIRCUIT BREAKER (25-AMPERE) . . . . . . . . . . . . 1251 497
CIRCUIT BREAKER AS . . . . . . . . . . . . . . . . . . . . . . . 488 498
489 505
490 CIRCUIT BREAKER GP–E2.2N, MCCB, LSIG . . 496
491 506
492 513
CIRCUIT BREAKER AS (10-AMPERE) . . . . . . . . . 703 CIRCUIT BREAKER GP–E4, MCCB, LSI . . . . . . . 507
CIRCUIT BREAKER AS (15-AMPERE) CIRCUIT BREAKER GP–E4.2N, MCCB, LSI . . . . 514
(AUXILIARY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617 CIRCUIT BREAKER GP–E4.2N, MCCB, LSIG . . 499
CIRCUIT BREAKER AS (20-AMPERE) . . . . . . . . . 712 500
731 508
CIRCUIT BREAKER AS (20-AMPERE) (AUXILIARY 509
1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617 515
CIRCUIT BREAKER AS (20-AMPERE) (AUXILIARY 516
2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617 CONNECTION GP-ELECTRICAL . . . . . . . . . . . . . . . 518
CIRCUIT BREAKER AS (20-AMPERE) (AUXILIARY 519
4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617 522
CIRCUIT BREAKER AS (20-AMPERE) (AUXILIARY CONNECTION GP-ELECTRICAL–EMCP 4.3 . . . . 521
POWER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 715 CONNECTION GP-GENERATOR LEADS . . . . . . . 859
CIRCUIT BREAKER AS (20-AMPERE) (ECM) . . 617 861
CIRCUIT BREAKER AS (20-AMPERE) (ENGINE 864
ECM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 715 868
CIRCUIT BREAKER AS (20-AMPERE) 870
(STARTER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 715 872
CIRCUIT BREAKER AS (5-AMPERE) . . . . . . . . . . 663 CONNECTION GP-HEAT EXCHANGER . . . . . . . . 229
CIRCUIT BREAKER AS (60-AMPERE) . . . . . . . . . 663 CONNECTOR AS–RESISTIVE TEMPERATURE
703 DEVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 523
739 CONTROL & MTG GP-ENGINE ELEK . . . . . . . . . 524
CIRCUIT BREAKER AS (80-AMPERE) 526
(ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617 528
CIRCUIT BREAKER AS–IEC, ICCB, LSI. . . . . . . . 485 CONTROL AS-ELECTRONIC GOVERNOR–LOAD
CIRCUIT BREAKER AS–IEC, ICCB, LSIG . . . . . . 486 SHARE MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . . 529
CIRCUIT BREAKER AS–IEC, ICCB, LSIG-P . . . . 487 CONTROL AS-GOVERNOR–LOAD SHARE . . . . . 355
CIRCUIT BREAKER AS–IEC, MCCB, LSI . . . . . . 475 CONTROL GP-COMMUNICATION . . . . . . . . . . . . . 531
477 CONTROL GP-COMMUNICATION–PLE601
479 NETWORK MANAGER . . . . . . . . . . . . . . . . . . . . . . 530
481 CONTROL GP-ELECTRONIC . . . . . . . . . . . . . . . . . . 532
483 533
CIRCUIT BREAKER AS–IEC, MCCB, LSIG . . . . . 476 1218
478 CONTROL GP-ELECTRONIC (EXCITATION
480 MODULE 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1221
482 CONTROL GP-ENGINE ELECTRONIC . . . . . . . . . 534
484 535
CIRCUIT BREAKER AS–UL, MCCB, LSI . . . . . . . 474

M0077002-10 INDEX A13


INDEX
NAME PAGE NAME PAGE

CONTROL GP-ENGINE MONITORING (DISCRETE COVER GP-CIRCUIT BREAKER . . . . . . . . . . . . . . . 539


INPUT/OUTPUT). . . . . . . . . . . . . . . . . . . . . . . . . . . 1211 540
1239 541
CONTROL GP-ENGINE MONITORING (RESISTIVE 542
TEMPERATURE DEVICE) . . . . . . . . . . . . . . . . . . 1210 COVER GP-CONTROL PANEL–
CONTROL GP-ENGINE MONITORING–INPUT/ ANNUNCIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 1227
OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1211 1228
CONTROL GP-ENGINE MONITORING–RESISTIVE COVER GP-CYLINDER BLOCK. . . . . . . . . . . . . . . . . 75
TEMPERATURE DEVICE. . . . . . . . . . . . . . . . . . . 1210 76
1212 COVER GP-ENCLOSURE . . . . . . . . . . . . . . . . . . . . . 785
CONTROL GP-GENERATOR SET . . . . . . . . . . . . 1214 786
1219 COVER GP-ENGINE LIFTING EYE . . . . . . . . . . . . . 80
1220 81
1221 COVER GP-ENGINE LIFTING EYE–FRONT . . . . . 79
1222 COVER GP-ENGINE LIFTING EYE–REAR. . . . . . . 78
1258 COVER GP-ENGINE–CONTROLS. . . . . . . . . . . . . . . 77
CONTROL GP-GENERATOR SET–EMCP COVER GP-EXTENSION BOX. . . . . . . . . . . . . . . . . 544
4.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1215 545
1216 546
1218 547
1219 548
1220 549
CONTROL GP-GENERATOR SET–EMCP COVER GP-FRONT HOUSING . . . . . . . . . . . . . . . . . 82
4.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1213 COVER GP-FUEL FILTER BASE . . . . . . . . . . . . . . 356
1217 357
CONTROL GP-GENERATOR SET–EMCP COVER GP-GENERATOR . . . . . . . . . . . . . . . . . . . . . 792
4.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1214 793
CONTROL GP-LOAD SHARE MODULE . . . . . . . 1223 795
CONTROL GP-LOAD SHARE MODULE–LOW 796
VOLTAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1225 797
CONTROL GP-UNPROGRAMMED . . . . . . . . . . . . . 534 798
535 799
538 800
1222 801
CONTROL GP-UNPROGRAMMED–PL631 802
SATELLITE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 537 803
CONTROL GP-UNPROGRAMMED–PL641E 804
CELLULAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 536 805
CONVERSION GP-GENERATOR–EXCITER . . . . . 874 806
CORE AS-AFTERCOOLER . . . . . . . . . . . . . . . . . . . . 246 807
253 808
263 809
265 810
CORE AS-FUEL COOLER . . . . . . . . . . . . . . . . . . . . 253 811
CORE AS-OIL COOLER (ENGINE) . . . . . . . . . . . . 235 812
CORE AS-RADIATOR. . . . . . . . . . . . . . . . . . . . . . . . . 253 COVER GP-GENERATOR–COUPLING . . . . . . . . . 789
263 COVER GP-GENERATOR–DRIP . . . . . . . . . . . . . . . 788
265 COVER GP-GENERATOR–EXCITER . . . . . . . . . . . 791
CORE-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 COVER GP-GENERATOR–FAN . . . . . . . . . . . . . . . . 787
COUPLING GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 COVER GP-GENERATOR–SPILL
COUPLING GP-FLEXIBLE . . . . . . . . . . . . . . . . . . . . . . 71 PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 790
875 COVER GP-LIFTING EYE . . . . . . . . . . . . . . . . . . . . . 876
COUPLING GP-GENERATOR . . . . . . . . . . . . . . . . . . 72 COVER GP-OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . 84
COUPLING GP-GENERATOR DRIVE . . . . . . . . . . 875 85
COVER AS-ENCLOSURE . . . . . . . . . . . . . . . . . . . . . 781 COVER GP-SHIPPING . . . . . . . . . . . . . . . . . . . . . . . 1263
COVER AS-GENERATOR . . . . . . . . . . . . . . . . . . . . . 782 1264
783 COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . . 86
COVER GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . 784 88
1226 90
COVER GP-ACCESS–ENGINE, REAR . . . . . . . . . . 73 92
CRANKSHAFT GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

A14 INDEX M0077002-10


INDEX
NAME PAGE NAME PAGE

CYLINDER BLOCK AS. . . . . . . . . . . . . . . . . . . . . . . . . 95 ENGINE AR-COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . 2


96 4
CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 97 5
CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . . 99 7
101 9
103 11
CYLINDER HEAD GP. . . . . . . . . . . . . . . . . . . . . . . . . 104 12
106 13
108 15
110 17
19
20
D 22
24
DAMPER & PULLEY GP. . . . . . . . . . . . . . . . . . . . . . 112 26
113 28
DAMPER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 30
115 32
DISPENSER GP-MARKER TAPE (T0, T1, T2, 34
T3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 859 36
861 38
864 40
868 41
870 ENGINE AR-CORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
872 43
DOOR GP-ACCESS–VANDALISM GUARD. . . . . . 813 44
814 45
DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 47
124 49
126 50
DRIVE GP-FAN–BELT . . . . . . . . . . . . . . . . . . . . . . . . 116 51
118 53
122 54
DUCT GP-ENCLOSURE. . . . . . . . . . . . . . . . . . . . . . . 815 55
817 EXCITER AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 877
818 EXCITER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 885
819 EXCITER GP–PERMANENT MAGNET . . . . . . . . . 879
881
882
E 884
886
ELBOW GP-AIR INLET . . . . . . . . . . . . . . . . . . . . . . . 294 EXCITER GP–POWER . . . . . . . . . . . . . . . . . . . . . . . . 878
ELBOW-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 880
ELECTRONICS GP-ENGINE. . . . . . . . . . . . . . . . . . . . . 1 883
54 887
ELEMENT GP-JACKET WATER HEATER . . . . . . 550 888
551
552
553
ENGINE AR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 F
FASTENER GP-CYLINDER HEAD . . . . . . . . . . . . . 104
FASTENER GP-CYLINDER HEAD (MARKED
X) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
FASTENER GP-CYLINDER HEAD (MARKED
Y) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
FASTENER GP-EXHAUST MANIFOLD . . . . . . . . . 296
FASTENER GP-GENERATOR . . . . . . . . . . . . . . . . . 889
FASTENER GP-OIL PUMP MOUNTING–
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
FASTENER GP-WIRING HARNESS . . . . . . . . . . . . 555

M0077002-10 INDEX A15


INDEX
NAME PAGE NAME PAGE

FASTENER GP-WIRING HARNESS–BATTERY FILM-IDENTIFICATION (CATERPILLAR) . . . . 890-917


CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554 919
FASTENER GP-WIRING HARNESS–JACKET 920
WATER HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 556 921
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 189 922
190 923
191 925
FILM GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1265 928
1266 929
FILM-CIRCUIT BREAKER (ALTERNATOR) . . . . . 617 933
FILM-IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . 772 934
1269 936
FILM-IDENTIFICATION (AC) . . . . . . . . . . . . . . . . . . . 703 938
FILM-IDENTIFICATION (AC) . . . . . . . . . . . . . . . . . . . 731 940
FILM-IDENTIFICATION (BREAKER) . . . . . . . . . . . . 618 941
FILM-IDENTIFICATION (CAT). . . . . . . . . . . . . . 890-917 942
919 943
920 945
921 947
922 949
923 951
925 952
928 955
929 957
933 958
934 960
936 961
938 962
940 964
941 965
942 966
943 968
945 970
947 971
949 973
951 975
952 977
955 978
957 980
958 FILM-IDENTIFICATION (CONTROL PANEL) . . . 1254
960 1258
961 FILM-IDENTIFICATION (DC) . . . . . . . . . . . . . . . . . . . 664
962 FILM-IDENTIFICATION (ELECTRICAL
964 COMPONENTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1255
965 1258
966 FILM-IDENTIFICATION (EMCP 4 ANNUNCIATOR,
968 CUSTOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1231
970 1232
971 1237
973 FILM-IDENTIFICATION (EMCP 4 ANNUNCIATOR,
975 FIXED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1231
977 1232
978 1233
980 FILM-IDENTIFICATION (FUEL FLOW) . . . . . . . . . 1266
984 FILM-IDENTIFICATION (FUEL). . . . . . . . . . . . . . . . 1266
1200
1266

A16 INDEX M0077002-10


INDEX
NAME PAGE NAME PAGE

FILM-IDENTIFICATION (GROUND) . . . . . . . . . . . . . 858 FILM-INFORMATION (EMCP 4.1/4.2). . . . . . . . . . . 533


890 538
-923 1216
925 FILM-INFORMATION (ENGINE OIL). . . . . . . . . . . 1275
928 1277
929 FILM-INFORMATION (GENERATOR
933 LIFTING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 894
934 895
936 896
938 897
940 898
941 899
942 900
943 901
945 903
947 904
949 905
951 906
952 907
955 908
957 909
958 910
960 911
961 912
962 913
964 914
965 918
966 923
968 925
970 928
971 929
973 933
975 934
977 938
978 940
980 941
984 942
1266 943
FILM-IDENTIFICATION (LIFT EYE 945
LOCATION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1266 947
FILM-IDENTIFICATION (WIRELESS COM DEVICE, 949
READ OMM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605 951
621 952
FILM-INFORMATION (ANNUNCIATOR) . . . . . . . . 1230 955
1265 957
FILM-INFORMATION (BATTERY POWER 958
DISCONNECT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 675 960
FILM-INFORMATION (CENTER OF 961
GRAVITY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1266 962
FILM-INFORMATION (COOLANT DRAIN). . . . . . 1266 964
FILM-INFORMATION (DO NOT LIFT) . . . . . . . . . . . 81 965
918 966
1266 968
FILM-INFORMATION (EMCP 3 970
ANNUNCIATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1230 971
FILM-INFORMATION (EMCP 4 ANNUNCIATOR, 973
SCR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1231 975
FILM-INFORMATION (EMCP 4 ANNUNCIATOR, 977
SPARE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1231 978
980

M0077002-10 INDEX A17


INDEX
NAME PAGE NAME PAGE

FILM-INFORMATION (GENERATOR) . . . . . . . 890-917 FILM-INSTRUCTION (LIFT CAPACITY, READ


919 OMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1266
920 FILM-INSTRUCTION (NO STEP). . . . . . . . . . . . . . . 136
921 137
922 138
923 FILM-STRIPE (CAT ELECTRIC POWER) . . . . . . 1251
925 FILM-WARNING (AUTO ENGINE START) . . . . . 1266
928 FILM-WARNING (AUTOMATIC ENGINE
929 START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 890-923
933 925
934 928
936 929
938 933
940 934
941 936
942 938
943 940
945 941
947 942
949 943
951 945
952 947
955 949
957 951
958 952
960 955
961 957
962 958
964 960
965 961
966 962
968 964
970 965
971 966
973 968
975 970
977 971
978 973
980 975
984 977
FILM-INFORMATION (NEUTRAL FLOATING) . . . 918 978
FILM-INFORMATION (OIL DRAIN) . . . . . . . . . . . . 1266 980
FILM-INFORMATION (READ OMM) . . . . . . . . . . . 1266 984
FILM-INFORMATION (TERMINAL STRIP). . . . . . . 449 FILM-WARNING (DO NOT OPERATE, READ OMM,
453 INTL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1266
457 1277
461 FILM-WARNING (DO NOT OPERATE, READ
462 OMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1275
463 FILM-WARNING (DO NOT USE ETHER, READ
465 OMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1266
467 FILM-WARNING (EXPLOSION HAZARD, READ
468 OMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531
470 FILM-WARNING (EXPLOSION, WIRELESS, OMM,
859 INTL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605
861 621
864 FILM-WARNING (EXPLOSION, WIRELESS, OMM,
868 U.S.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605
870 621
872 FILM-WARNING (FALLING OBJECT). . . . . . . . . . 1266
FILM-INSTRUCTION (GENERATOR NOTICE). . . 918

A18 INDEX M0077002-10


INDEX
NAME PAGE NAME PAGE

FILM-WARNING (HOT FLUID UNDER FILM-WARNING (SHOCK HAZARD, READ


PRESS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1266 OMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 890-922
FILM-WARNING (HOT SURFACE) . . . . . . . . . 890-922 924
924 925
925 928
928 929
929 933
933 934
934 936
936 938
938 940
940 942
942 943
943 944
944 945
945 947
947 949
949 951
951 952
952 955
955 957
957 958
958 960
960 962
961 963
962 964
964 965
965 966
966 968
968 970
970 971
971 973
973 975
975 977
977 978
978 980
980 984
984 FILM-WARNING (SHOCK, ELECTROCUTION
1266 HAZARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1266
FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
FILTER AS-WATER SEP & FUEL (ADVANCED
EFFICIENCY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
FILTER ELEMENT AS-AIR (PRIMARY). . . . . . . . . 272
273
280
FILTER ELEMENT AS-AIR (SECONDARY) . . . . . 273
280
FILTER ELEMENT-BREATHER
(CRANKCASE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 192
FILTER GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
360
362
365
FILTER GP-WATER SEP & FUEL . . . . . . . . . . . . . 369
370
371
379
FILTER-ENGINE OIL (ADVANCED
EFFICIENCY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

M0077002-10 INDEX A19


INDEX
NAME PAGE NAME PAGE

FILTER-FUEL (ADVANCED EFFICIENCY) . . . . . . 358 GENERATOR AR. . . . . . . . . . . . . . . . . . . . . . . . . 890-923


360 925
362 926
366 927
FITTING GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . 297 928
FITTING GP-EXHAUST–FLEXIBLE . . . . . . . . . . . . . 298 929
299 930
FLANGE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . 300 931
301 932
FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 933
129 934
FUMES DISPOSAL GP . . . . . . . . . . . . . . . . . . . . . . . 194 935
195 936
196 938
FUSE (0.25-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . 1251 939
FUSE (0.5-AMPERE). . . . . . . . . . . . . . . . . . . . . . . . . . 661 940
FUSE (10-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 661 941
664 942
665 943
666 945
768 947
FUSE (2-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 429 949
430 951
432 952
665 953
666 954
769 955
FUSE (20-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 664 956
FUSE (4-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 667 957
FUSE (60-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . 1251 958
959
960
G 961
962
GASKET (FUEL PRIMING PUMP) . . . . . . . . . . . . . 356 963
358 964
360 965
GASKET (TURBOCHARGER). . . . . . . . . . . . . . . . . . 156 966
348 968
349 969
352 970
1272 971
1273 972
GAUGE AS-OIL LEVEL (DIPSTICK). . . . . . . . . . . . 197 973
GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . . . . . 197 974
GAUGE-SIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 975
263 976
265 977
GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 978
132 979
GEAR GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 980
GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 981
56 982
57 983
58 984
59
60
61
62
63
64

A20 INDEX M0077002-10


INDEX
NAME PAGE NAME PAGE

GENERATOR GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 985 GUARD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 820


986 GUARD GP-BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
987 141
988 143
989 GUARD GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
990 231
992
993
994
995
H
996 HARNESS AS-ALARM . . . . . . . . . . . . . . . . . . . . . . . . 557
997 1200
998 HARNESS AS-CONTROL . . . . . . . . . . . . . . . . . . . . . 558
999 562
1000 563
1001 565
1002 765
1003 HARNESS AS-CONTROL (STARTING) . . . . . . . . . 720
1004 HARNESS AS-CONTROL–EMCP 4.2 . . . . . . . . . . . 566
1005 567
1006 HARNESS AS-CONTROL–MAIN . . . . . . . . . . . . . . . 560
1007 HARNESS AS-CONTROL–PANEL . . . . . . . . . . . . . . 561
1008 HARNESS AS-CONTROL–TELEMATICS . . . . . . . . 568
1009 HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . . 568
1010 569
1011 570
1013 571
1015 572
1017 HARNESS AS-HEATER . . . . . . . . . . . . . . . . . . . . . . . 574
1019 HARNESS AS-HEATER–JACKET WATER
1021 HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574
1023 HARNESS AS-PANEL. . . . . . . . . . . . . . . . . . . . . . . . . 577
1025 578
1026 736
1027 764
1028 1239
1029 HARNESS AS-PANEL (REMOTE STOP) . . . . . . 1258
1030 HARNESS AS-PANEL (VOLTAGE
1031 REGULATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 732
1032 HARNESS AS-PANEL (VOLTAGE SENSING) . . . 729
1033 HARNESS AS-PANEL–CIRCUIT BREAKER
1034 PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579
1035 HARNESS AS-PANEL–CURRENT SENSING . . . . 576
1036 HARNESS AS-PANEL–DATA LINK . . . . . . . . . . . . . 575
1037 HARNESS AS-PANEL–EMCP 4.3 . . . . . . . . . . . . . . 575
1038 HARNESS AS-PANEL–EMCP 4.4 . . . . . . . . . . . . . . 576
1039 HARNESS AS-PANEL–INTERCONNECT. . . . . . . . 579
1040 HARNESS AS-PANEL–VOLTAGE SENSING . . . . 576
1041 HARNESS AS-POWER. . . . . . . . . . . . . . . . . . . . . . . . 580
1042 HARNESS AS-POWER (HEATER CONTROL) . . 737
1043 HARNESS AS-POWER–EMCP 4.2 . . . . . . . . . . . . . 580
1045 HARNESS AS-SENSOR. . . . . . . . . . . . . . . . . . . . . . . 580
-1066 HARNESS AS-SENSOR (COOLANT LEVEL) . . . 773
1068
-1095
1097
1098
1099
GUARD AS-BELT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
138
GUARD AS-BELT–ALTERNATOR . . . . . . . . . . . . . . 136

M0077002-10 INDEX A21


INDEX
NAME PAGE NAME PAGE

HARNESS AS-WIRING. . . . . . . . . . . . . . . . . . . . . . . . 581 HOLDER-FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429


584 430
586 661
587 665
588 666
589 768
590 HOSE-RADIATOR (INLET) . . . . . . . . . . . . . . . . . . . . 233
663 HOSE-RADIATOR (OUTLET) . . . . . . . . . . . . . . . . . . 233
703 HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . 145
751 HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 147
774 HOUSING GP-REAR. . . . . . . . . . . . . . . . . . . . . . . . . . 148
1105
HARNESS AS-WIRING (ANNUNCIATOR). . . . . . 1230
HARNESS AS-WIRING (CIRCUIT BREAKER). . . 477
478
I
479 INDICATOR-AIR FILTER CHANGE. . . . . . . . . . . . . 274
480 276
481 278
482 281
483 283
484 285
488 287
489 INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . 372
HARNESS AS-WIRING (CIRCUIT BREAKER) (4- 373
PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474 401
HARNESS AS-WIRING (ELECTRIC STARTING INSTALLATION GP-COMMUNICATION–PLE601
MOTOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708 NETWORK MANAGER . . . . . . . . . . . . . . . . . . . . . . 605
HARNESS AS-WIRING (ELITE) . . . . . . . . . . . . . . . . 606 INSTALLATION GP-COMMUNICATION–PLE631
HARNESS AS-WIRING (PRO) . . . . . . . . . . . . . . . . . 606 ELITE SATELLITE . . . . . . . . . . . . . . . . . . . . . . . . . . 606
HARNESS AS-WIRING (RECTIFIER) . . . . . . . . . . 1110 INSTALLATION GP-COMMUNICATION–PLE641
HARNESS AS-WIRING (SPACE HEATER) . . . . . 731 ELITE CELLULAR . . . . . . . . . . . . . . . . . . . . . . . . . . 606
1102 INSTALLATION GP-COMMUNICATION–
HARNESS AS-WIRING (SPACE HEATER) . . . . 1103 SATELLITE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605
1104
HARNESS AS-WIRING (SPACE HEATER) . . . . 1106
HARNESS AS-WIRING–CIRCUIT BREAKER . . . . 583
584
K
HARNESS AS-WIRING–CURRENT SENSING . . . 583 KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 878
HARNESS AS-WIRING–ELITE . . . . . . . . . . . . . . . . . 585 KEY (BATTERY DISCONNECT) . . . . . . . . . . . . . . . 676
HARNESS AS-WIRING–JACKET WATER KEY (SQUARE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 879
HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 584 KIT-ELECTRONIC CONTROL–EMCP 4.3 . . . . . . . 606
588 KIT-ELECTRONIC CONTROL–EMCP 4.4 . . . . . . . 607
589 KIT-ENGINE GASKET. . . . . . . . . . . . . . . . . . . . . . . . . 149
HARNESS AS-WIRING–JUMPER . . . . . . . . . . . . . . 581 150
582 151
HARNESS AS-WIRING–PRO . . . . . . . . . . . . . . . . . . 586 153
HARNESS AS-WIRING–VOLTAGE SENSING . . . 583 154
HEAT SINK AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1101 155
HEATER AS-SPACE . . . . . . . . . . . . . . . . . . . . . . . . . 1102 156
HEATER GP-JACKET WATER. . . . . . . . . . . . . . . . . 591 KIT-ENGINE GASKET–CENTRAL, LOWER
593 STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
595 KIT-GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1271
597 1273
599 KIT-GASKET–SINGLE CYLINDER LINER . . . . . . 1270
600 KIT-GASKET–TURBOCHARGER . . . . . . . . . . . . . . 1272
602 KIT-INJECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
603 KIT-OIL COOLER & LINES GASKET . . . . . . . . . . 232
HEATER GP-SPACE. . . . . . . . . . . . . . . . . . . . . . . . . 1103 KIT-WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
1104 KIT-WIRING (BEARING TEMPERATURE
1105 SENSOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651
1106

A22 INDEX M0077002-10


INDEX
NAME PAGE NAME PAGE

L MODULE GP-ALARM . . . . . . . . . . . . . . . . . . . . . . . . 1229


1230
LAMP (24-VOLT, 0.17-AMPERE). . . . . . . . . . . . . . 1200 1231
LAMP AS (120-VOLT, 3-WATT) . . . . . . . . . . . . . . 1200 1232
LAMP AS (LED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200 1233
LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 157 1234
LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302 1235
304 1236
307 1238
309 1239
311 MODULE GP-ALARM–ANNUNCIATOR . . . . . . . . 1237
312 MODULE GP-SYSTEM COMMUNICATION–
314 TELEMATICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1241
316 1242
318 MOUNTING GP-AIR CLEANER . . . . . . . . . . . . . . . . 329
320 330
LINES GP-COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . 233 MOUNTING GP-ALTERNATOR . . . . . . . . . . . . . . . . 160
234 MOUNTING GP-CIRCUIT BREAKER . . . . . . . . . . . 608
LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 199 609
200 610
201 MOUNTING GP-CONTROL PANEL . . . . . . . . . . . 1244
LINES GP-ENGINE OIL DRAIN. . . . . . . . . . . . . . . . 203 1245
204 1246
LINES GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375 1248
379 MOUNTING GP-CONTROL PANEL–EXTENSION
381 BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1247
383 MOUNTING GP-CONTROL PANEL–
386 ISOLATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1243
387 MOUNTING GP-GENERATOR . . . . . . . . . . . . . . . . 1107
389 MOUNTING GP-JACKET WTR HEATER–LH . . . . 611
391 MOUNTING GP-TERMINAL STRIP. . . . . . . . . . . . . 612
395 613
LINES GP-TURBOCHARGER OIL. . . . . . . . . . . . . . 205 MOUNTING GP-VIBRATION ISOLATOR . . . . . . . . 821
207 822
209 823
211 824
213 825
215 826
LINES GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 827
239 828
240 829
830
831
M 832
833
MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . 322 MUFFLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
324
325
MANIFOLD GP-INLET. . . . . . . . . . . . . . . . . . . . . . . . . 326
327 P
328 PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
MECHANISM GP-FUEL PUMP & VALVE. . . . . . . 159 163
165
PANEL AR-CONTROL . . . . . . . . . . . . . . . . . . . . . . . 1250
PANEL AR-CONTROL–GENERATOR START
MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1249
PANEL GP-CIRCUIT BREAKER . . . . . . . . . . . . . . . 614
617
PANEL GP-CIRCUIT BREAKER–SIDE. . . . . . . . . . 615
PANEL GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . . 1254
PANEL GP-CONTROL–EMCP 4.2. . . . . . . . . . . . . 1255

M0077002-10 INDEX A23


INDEX
NAME PAGE NAME PAGE

PANEL GP-CONTROL–GENERATOR
START. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1251
R
PANEL GP-ELECTRONIC . . . . . . . . . . . . . . . . . . . . 1257 RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
1258 249
1261 251
PANEL GP-ENCLOSURE. . . . . . . . . . . . . . . . . . . . . . 834 253
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . 166 257
167 259
168 261
PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 263
1274 265
1275 267
1277 269
PLATE AS-BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . 620 RADIO GP-COMMUNICATION–CELLULAR. . . . . . 621
PLATE GP-COUPLING . . . . . . . . . . . . . . . . . . . . . . . . 169 RAIL GP-SLIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 835
PLUG GP-CYLINDER BLOCK . . . . . . . . . . . . . . . . . 170 836
PLUG GP-CYLINDER HEAD . . . . . . . . . . . . . . . . . . 171 837
PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 838
PLUG GP-ENGINE–EXHAUST MANIFOLD. . . . . . 173 RECTIFIER GP-REVOLVING . . . . . . . . . . . . . . . . . 1109
PLUG-DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 1110
PLUG-DRAIN (ENGINE OIL). . . . . . . . . . . . . . . . . . . 163 1111
POTENTIOMETER (10,000-OHM) . . . . . . . . . . . . . 1223 REGULATOR AS-VOLTAGE . . . . . . . . . . . . . . . . . . . 532
1262 1112
POTENTIOMETER (100-OHM) . . . . . . . . . . . . . . . . . 757 REGULATOR AS-VOLTAGE (24-VOLT)
768 (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
POTENTIOMETER AS . . . . . . . . . . . . . . . . . . . . . . . 1262 REGULATOR GP-OIL LEVEL. . . . . . . . . . . . . . . . . . 225
POTENTIOMETER AS (ENGINE SPEED 227
CONTROL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757 REGULATOR GP-TEMPERATURE–JACKET WATER
1223 HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
POTENTIOMETER AS (ENGINE SPEED) . . . . . . 768 REGULATOR-TEMPERATURE (55-DEG C) . . . . . 600
PUMP & MTG GP-FUEL TRANSFER . . . . . . . . . . 399 603
PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 217 REGULATOR-TEMPERATURE (55-DEG C)
219 (COOLANT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
220 REGULATOR-TEMPERATURE (92-DEG C) . . . . . 240
221 REGULATOR-TEMPERATURE (92-DEG C)
PUMP GP-ENGINE OIL–HIGH PRESSURE . . . . . 218 (COOLANT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
PUMP GP-ENGINE OIL–MANUAL RELAY (10-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . 663
LUBRICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 RELAY (10-AMPERE) (JACKET WATER
PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . 400 HEATER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 703
401 RELAY (10-AMPERE) (SPACE HEATER). . . . . . . 731
402 RELAY (12-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . 427
PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . . . . . 358 429
360 430
403 666
405 762
PUMP GP-FUEL PRIMING–ELECTRIC . . . . . . . . . 406 768
PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . . 408 RELAY (12-AMPERE) (24-VDC) . . . . . . . . . . . . . . . 737
PUMP GP-PRELUBRICATION–MANUAL . . . . . . . . 223 RELAY (12-AMPERE) (TERMINAL STRIP). . . . . . 665
PUMP GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 RELAY (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
244 430
668
669
RELAY (24-VOLT) (CONTROL PANEL) . . . . . . . 1251
RELAY (240-VOLT) (CONTROL PANEL) . . . . . . 1251
RELAY AS (24-VOLT) (AUXILIARY). . . . . . . . . . . . 617
RELAY AS (24-VOLT) (ELECTRONIC CONTROL
MODULE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 715
RELAY AS (24-VOLT) (MAIN POWER). . . . . . . . . 617
RELAY AS (24-VOLT) (START). . . . . . . . . . . . . . . . 712

A24 INDEX M0077002-10


INDEX
NAME PAGE NAME PAGE

ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 SENSOR GP-PRESSURE (ENGINE OIL) . . . . . . . 623


176 627
179 629
ROCKER ARM GP–EXHAUST . . . . . . . . . . . . . . . . . 177 SENSOR GP-PRESSURE (FUEL). . . . . . . . . . . . . . 358
ROCKER ARM GP–UNIT INJECTOR. . . . . . . . . . . 178 360
ROTOR AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1113 362
ROTOR GP-GENERATOR. . . . . . . . . . . . . . . 1114-1138 636
SENSOR GP-PRESSURE (INTAKE AIR
MANIFOLD) (LH) . . . . . . . . . . . . . . . . . . . . . . . . . . . 627
S SENSOR GP-PRESSURE (INTAKE AIR
629

SCREEN AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1141 MANIFOLD) (RH) . . . . . . . . . . . . . . . . . . . . . . . . . . . 627


1142 629
SCREEN AS (AIR) . . . . . . . . . . . . . . . . . . . . . . . . . . 1140 SENSOR GP-PRESSURE (INTAKE MANIFOLD
1143 AIR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623
SCREEN GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1139 SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . . . 623
1140 626
1141 629
1142 639
1143 640
SCREEN-STRAINER (ENGINE OIL LINES) . . . . . 200 641
201 642
SCREEN-STRAINER (OIL PUMP). . . . . . . . . . . . . . 199 643
SEAL (VALVE COVER BASE) . . . . . . . . . . . . . . . . . . 66 SENSOR GP-SPEED (CAMSHAFT) . . . . . . . . . . . . 627
156 SENSOR GP-SPEED (CRANKSHAFT) . . . . . . . . . 627
1273 629
SEAL GP-CRANKSHAFT–FRONT . . . . . . . . . . . . . . 181 SENSOR GP-SPEED (ENGINE-CAMSHAFT). . . . 629
SEAL GP-CRANKSHAFT–REAR . . . . . . . . . . . . . . . 180 SENSOR GP-SPEED (TIMING, CAMSHAFT) . . . 623
SEAL-CRANKSHAFT (REAR) . . . . . . . . . . . . . . . . . . 149 SENSOR GP-SPEED (TIMING,
180 CRANKSHAFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623
1271 SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . . . . 365
SEAL-VALVE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . 86 627
92 644
1273 645
SENSOR AS-TEMPERATURE . . . . . . . . . . . . . . . . . 647 647
648 648
SENSOR GP-COOLANT LEVEL . . . . . . . . . . . . . . . 622 649
776 SENSOR GP-TEMPERATURE (COOLANT
SENSOR GP-COOLANT LEVEL (COOLANT TEMPERATURE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 629
LOSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 773 SENSOR GP-TEMPERATURE (ENGINE
SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 623 COOLANT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623
626 SENSOR GP-TEMPERATURE (ENGINE OIL) . . . 623
627 626
629 SENSOR GP-TEMPERATURE (FUEL). . . . . . . . . . 358
SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . . . . 631 360
632 362
633 SENSOR GP-TEMPERATURE (GENERATOR
634 BEARING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 650
635 SENSOR GP-TEMPERATURE (INTAKE AIR
636 TEMPERATURE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 774
637 SENSOR GP-TEMPERATURE (INTAKE AIR,
638 LH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627
SENSOR GP-PRESSURE (1200-AMPERE) . . . . . 365 SENSOR GP-TEMPERATURE (INTAKE AIR,
SENSOR GP-PRESSURE (ATMOSPHERIC RH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627
AIR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623 SENSOR GP-TEMPERATURE (INTAKE AIR) . . . 623
SENSOR GP-PRESSURE (ATMOSPHERIC) . . . . 627 SENSOR GP-TEMPERATURE (INTAKE MANIFOLD,
SENSOR GP-PRESSURE (BAROMETRIC) . . . . . 629 LH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 629
SENSOR GP-PRESSURE (ENGINE OIL, SENSOR GP-TEMPERATURE (INTAKE MANIFOLD,
LOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638 RH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 629
SENSOR GP-TEMPERATURE (OIL) . . . . . . . . . . . 629

M0077002-10 INDEX A25


INDEX
NAME PAGE NAME PAGE

SENSOR GP-TEMPERATURE–GENERATOR STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . 652


BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 646 653
650 654
651 657
SENSOR-PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . 634 STATOR AS-MAIN. . . . . . . . . . . . . . . . . . . . . . . . . . . 1144
SENSOR-TEMPERATURE . . . . . . . . . . . . . . . . . . . . 1013 1145
1017 1146
SENSOR-TEMPERATURE (2-PIN) . . . . . . . . . . . . . 644 1147
645 1148
SENSOR-TEMPERATURE (GENERATOR STATOR GP-MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . 987
BEARING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651 1003
1011 1004
1015 1007
1019 1032
1021 1149
SHIELD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 839 -1199
840 STRIP AS-TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . 660
SHIELD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . 332 661
333 STRIP GP-TERMINAL. . . . . . . . . . . . . . . . . . . . . . . . . 663
SHIELD GP-HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334 664
335 665
336 666
337 668
338 669
339 STRIP GP-TERMINAL–TELEMATICS . . . . . . . . . . . 667
340 SUPPORT GP-AFTERCOOLER . . . . . . . . . . . . . . . . 344
341 SUPPORT GP-BATTERY. . . . . . . . . . . . . . . . . . . . . . 670
342 671
SHIELD GP-TURBOCHARGER . . . . . . . . . . . . . . . . 343 SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . 182
SOFTWARE GP-MONITOR (CELLULAR) . . . . . . . 536 183
SOFTWARE GP-MONITOR (SATELLITE SUPPORT GP-ENGINE–FRONT, WIDE. . . . . . . . . 184
RADIO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 537 SUPPORT GP-GENERATOR BOX . . . . . . . . . . . . . 672
SOLENOID (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . 493 673
494 SWITCH AS (EMERGENCY STOP) . . . . . . . . . . . . 757
495 765
496 768
497 1255
498 SWITCH AS-DISCONNECT (MASTER) . . . . . . . . . 617
501 SWITCH AS-TOGGLE. . . . . . . . . . . . . . . . . . . . . . . . . 674
502 SWITCH AS-TOGGLE (SINGLE POLE)
503 (ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
504 SWITCH GP-DISCONNECT–BATTERY . . . . . . . . . 675
506 676
508 SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . . . 677
509 SWITCH GP-MAGNETIC (24-VOLT). . . . . . . . . . . . 710
510 SWITCH GP-MAGNETIC (24-VOLT) (AIR INLET
511 HEATER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708
512 SWITCH GP-MAGNETIC (24-VOLT) (START) . . . 617
513 SWITCH GP-MAGNETIC (24-VOLT) (STARTING
514 MOTOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 720
515 SWITCH GP-PRESSURE. . . . . . . . . . . . . . . . . . . . . . 678
516 679
SOLENOID (24-VOLT) (CIRCUIT BREAKER) . . . 499 SWITCH GP-PRESSURE (DIFFERENTIAL) . . . . . 358
500 SWITCH GP-ROTARY (GENERATOR SET
505 START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1251
507 SWITCH GP-START/STOP . . . . . . . . . . . . . . . . . . . . 680
SOLENOID AS-STARTING MOTOR (24-
VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 654
657

A26 INDEX M0077002-10


INDEX
NAME PAGE NAME PAGE

SWITCH-AUXILIARY (SINGLE POLE, DUAL


THROW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474
V
475 V-BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418
476 V-BELT SET (INCLUDES 4-BELTS). . . . . . . . . . . . 120
477 122
478 124
479 V-BELT SET (INCLUDES 4-BELTS). . . . . . . . . . . . 126
480 V-BELT SET (INCLUDES 4-BELTS) (FAN
481 DRIVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
482 118
483 V-BELT SET–INCLUDES 4-BELTS, FAN
484 DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
485 VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
486 410
487 411
488 VALVE GP-CHECK–FUEL . . . . . . . . . . . . . . . . . . . . . 409
489 412
490 VALVE GP-DUST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
491 281
492 VALVE GP-FUEL BYPASS–FILTER . . . . . . . . . . . . 413
SWITCH-STOP (OPERATOR). . . . . . . . . . . . . . . . . . 680
SWITCH-TEMPERATURE (HEAT SINK) . . . . . . . 1251
W
WIRING GP-ALTERNATOR. . . . . . . . . . . . . . . . . . . . 700
T 701
TRANSFORMER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 681 WIRING GP-BOX–JACKET WATER HEATER . . . 703
682 WIRING GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . . 705
683 707
684 WIRING GP-CONTROL–DIO/ RTD . . . . . . . . . . . . . 706
TRANSFORMER AS-CURRENT. . . . . . . . . . . . . . . . 686 WIRING GP-ELECTRIC STARTING . . . . . . . . . . . . 708
687 710
TRANSFORMER AS-CURRENT–NEUTRAL WIRING GP-ELECTRONIC CONTROL . . . . . . . . . 712
SENSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 685 715
TRANSFORMER GP . . . . . . . . . . . . . . . . . . . . . . . . . . 688 718
689 WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 720
690 721
TRANSFORMER GP-CURRENT . . . . . . . . . . . . . . . 691 WIRING GP-GENERATOR . . . . . . . . . . . . . . . . . . . . 730
692 735
693 736
694 WIRING GP-GENERATOR–CURRENT
695 SENSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 728
696 WIRING GP-GENERATOR–EMCP 4.3 . . . . . . . . . . 725
697 WIRING GP-GENERATOR–EMCP 4.4 . . . . . . . . . . 726
698 WIRING GP-GENERATOR–POTENTIAL
699 TRANSFORMER. . . . . . . . . . . . . . . . . . . . . . . . . . . . 724
TUBE AS-OIL FILLER . . . . . . . . . . . . . . . . . . . . . . . . 189 WIRING GP-GENERATOR–SPACE HEATER. . . . 731
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . 345 WIRING GP-GENERATOR–VOLTAGE
346 REGULATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 732
347 WIRING GP-GENERATOR–VOLTAGE
348 SENSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 729
349 WIRING GP-HEATER–JACKET WATER
350 HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 737
351
352
353
354

M0077002-10 INDEX A27


INDEX
NAME PAGE NAME PAGE

WIRING GP-JACKET WATER HEATER . . . . . . . . 739


741
742
743
744
745
747
749
750
751
754
756
WIRING GP-PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . 761
772
WIRING GP-PANEL–CIRCUIT BREAKER . . . . . . . 762
WIRING GP-PANEL–EMCP 4.2 . . . . . . . . . . . . . . . . 757
765
768
WIRING GP-PANEL–GROUND. . . . . . . . . . . . . . . . . 764
WIRING GP-SENSOR. . . . . . . . . . . . . . . . . . . . . . . . . 773
774
776

A28 INDEX M0077002-10


ENGINE ARRANGEMENT
495-8141 ENGINE AR
S/N: JP51-UP; PRH1-UP
PART OF 495-8139, 495-8142, 521-6189 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1000 i06938129
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 498-7249 1 ENGINE AR-CORE 55
Y 448-5036 1 PLATE & FILM GP 1277
501-2316 1 ELECTRONICS GP-ENGINE
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 1 of 1 ENGINE ARRANGEMENT 1


ENGINE ARRANGEMENT
444-7556 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 444-5866, 516-1650, 516-1661 GENERAL AR
ALSO AN ATTACHMENT
SMCS-1000 i06823275
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 239-2252 1 COVER GP-VALVE MECHANISM 86
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 357-3624 1 DRIVE GP-FAN 118
Y 350-5517 1 ENGINE AR-CORE 42
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 261-0502 1 LINES GP-TURBOCHARGER OIL 205
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720

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2 ENGINE ARRANGEMENT 1 of 2 M0077002-10


ENGINE ARRANGEMENT
444-7556 ENGINE AR-COMPLETE (contd.) i06823275
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 2 of 2 ENGINE ARRANGEMENT 3


ENGINE ARRANGEMENT
444-7557 ENGINE AR-COMPLETE
S/N: PRH1-UP
50-HERTZ
PART OF 444-5867, 516-1662 GENERAL AR
ALSO AN ATTACHMENT
SMCS-1000 i06823403
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 464-0317 1 COVER GP-VALVE MECHANISM 90
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 357-0876 1 DRIVE GP-FAN 116
Y 350-5523 1 ENGINE AR-CORE 43
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 261-0502 1 LINES GP-TURBOCHARGER OIL 205
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720
Y - SEPARATE ILLUSTRATION
<END>

4 ENGINE ARRANGEMENT 1 of 1 M0077002-10


ENGINE ARRANGEMENT
444-7558 ENGINE AR-COMPLETE
S/N: PRH1-UP; TZK1-UP
SAE #0 FLYWHEEL
PART OF 444-5868, 516-1652 GENERAL AR
ALSO AN ATTACHMENT
SMCS-1000 i06823728
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 464-0317 1 COVER GP-VALVE MECHANISM 90
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 357-3624 1 DRIVE GP-FAN 118
Y 350-5526 1 ENGINE AR-CORE 44
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 122-1790 1 LINES GP-ENGINE OIL 199
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 261-0502 1 LINES GP-TURBOCHARGER OIL 205
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6578 1 PAN GP-OIL 163
Y 122-9798 1 PLATE & FILM GP 1274
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720

M0077002-10 1 of 2 ENGINE ARRANGEMENT 5


ENGINE ARRANGEMENT
444-7558 ENGINE AR-COMPLETE (contd.) i06823728
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

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Y - SEPARATE ILLUSTRATION
<END>

6 ENGINE ARRANGEMENT 2 of 2 M0077002-10


ENGINE ARRANGEMENT
444-7559 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 444-5869, 516-1653, 516-1663 GENERAL AR
ALSO AN ATTACHMENT
SMCS-1000 i06824245
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 397-5083 1 COVER GP-CYLINDER BLOCK 76
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 464-0317 1 COVER GP-VALVE MECHANISM 90
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 357-3624 1 DRIVE GP-FAN 118
Y 350-5517 1 ENGINE AR-CORE 42
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 261-0502 1 LINES GP-TURBOCHARGER OIL 205
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 424-8591 1 REGULATOR GP-OIL LEVEL 227
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720

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M0077002-10 1 of 2 ENGINE ARRANGEMENT 7


ENGINE ARRANGEMENT
444-7559 ENGINE AR-COMPLETE (contd.) i06824245
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

8 ENGINE ARRANGEMENT 2 of 2 M0077002-10


ENGINE ARRANGEMENT
444-7560 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 444-5870, 516-1654, 516-1664 GENERAL AR
ALSO AN ATTACHMENT
SMCS-1000 i06824308
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 397-5083 1 COVER GP-CYLINDER BLOCK 76
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 464-0317 1 COVER GP-VALVE MECHANISM 90
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 357-0876 1 DRIVE GP-FAN 116
Y 350-5523 1 ENGINE AR-CORE 43
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 261-0502 1 LINES GP-TURBOCHARGER OIL 205
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 424-8591 1 REGULATOR GP-OIL LEVEL 227
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720

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M0077002-10 1 of 2 ENGINE ARRANGEMENT 9


ENGINE ARRANGEMENT
444-7560 ENGINE AR-COMPLETE (contd.) i06824308
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

10 ENGINE ARRANGEMENT 2 of 2 M0077002-10


ENGINE ARRANGEMENT
473-5127 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 516-1660 GENERAL AR
SMCS-1000 i06759040
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 464-0317 1 COVER GP-VALVE MECHANISM 90
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 357-0876 1 DRIVE GP-FAN 116
Y 473-5131 1 ENGINE AR-CORE 54
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
–OR–
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 261-0502 1 LINES GP-TURBOCHARGER OIL 205
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 1 of 1 ENGINE ARRANGEMENT 11


ENGINE ARRANGEMENT
495-8139 ENGINE AR-COMPLETE
S/N: JP51-UP; PRH1-UP
PART OF 523-9404 GENERAL AR
ALSO AN ATTACHMENT
SMCS-1000 i06938254
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 484-1089 1 BOX GP-JUNCTION 435
Y 318-7207 1 BRACKET GP-SUPPORT (REAR HOUSING) 289
Y 488-3780 1 CONTROL & MTG GP-ENGINE ELEK 528
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 519-1066 1 COVER GP-VALVE MECHANISM 92
Y 504-3841 1 DAMPER & PULLEY GP 113
Y 504-3852 1 DRIVE GP-FAN 124
Y 277-6233 1 ELBOW GP-AIR INLET 294
Y 495-8141 1 ENGINE AR 1
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 518-9074 1 FILTER GP-FUEL 362
Y 511-8337 1 FLYWHEEL GP 129
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 519-1223 1 GUARD GP-BELT 143
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 501-6426 1 LINES GP-AIR 311
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 518-9073 1 LINES GP-FUEL 391
Y 515-4418 1 LINES GP-TURBOCHARGER OIL 215
Y 521-5458 1 LINES GP-WATER 240
Y 514-9581 1 MANIFOLD GP-EXHAUST 325
Y 521-1862 1 MANIFOLD GP-INLET 328
Y 437-5088 1 MOUNTING GP-AIR CLEANER 329
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 356-9892 1 PLUG GP-ENGINE 173
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 517-2153 1 SUPPORT GP-ENGINE 183
Y 501-7824 1 TURBOCHARGER GP 352
Y 489-0313 1 WIRING GP-ALTERNATOR 701
Y 510-9995 1 WIRING GP-ELECTRONIC CONTROL 718
Y - SEPARATE ILLUSTRATION
<END>

12 ENGINE ARRANGEMENT 1 of 1 M0077002-10


ENGINE ARRANGEMENT
495-8142 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 523-9405 GENERAL AR
SMCS-1000 i07244185
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 484-1089 1 BOX GP-JUNCTION 435
Y 318-7207 1 BRACKET GP-SUPPORT (REAR HOUSING) 289
Y 488-3780 1 CONTROL & MTG GP-ENGINE ELEK 528
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 447-1595 1 COVER GP-SHIPPING 1263
Y 519-1066 1 COVER GP-VALVE MECHANISM 92
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 357-0876 1 DRIVE GP-FAN 116
Y 277-6233 1 ELBOW GP-AIR INLET 294
Y 495-8141 1 ENGINE AR 1
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 518-9074 1 FILTER GP-FUEL 362
Y 511-8337 1 FLYWHEEL GP 129
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
–OR–
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 501-6426 1 LINES GP-AIR 311
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 518-9073 1 LINES GP-FUEL 391
Y 515-4418 1 LINES GP-TURBOCHARGER OIL 215
Y 521-5458 1 LINES GP-WATER 240
Y 514-9581 1 MANIFOLD GP-EXHAUST 325
Y 521-1862 1 MANIFOLD GP-INLET 328
Y 437-5088 1 MOUNTING GP-AIR CLEANER 329
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 356-9892 1 PLUG GP-ENGINE 173
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 501-7824 1 TURBOCHARGER GP 352
Y 489-0313 1 WIRING GP-ALTERNATOR 701
Y 510-9995 1 WIRING GP-ELECTRONIC CONTROL 718

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M0077002-10 1 of 2 ENGINE ARRANGEMENT 13


ENGINE ARRANGEMENT
495-8142 ENGINE AR-COMPLETE (contd.) i07244185
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

14 ENGINE ARRANGEMENT 2 of 2 M0077002-10


ENGINE ARRANGEMENT
496-9942 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 522-5224 GENERAL AR
SMCS-1000 i07372261
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 484-1089 1 BOX GP-JUNCTION 435
Y 318-7207 1 BRACKET GP-SUPPORT (REAR HOUSING) 289
Y 488-3780 1 CONTROL & MTG GP-ENGINE ELEK 528
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 447-1595 1 COVER GP-SHIPPING 1263
Y 519-1066 1 COVER GP-VALVE MECHANISM 92
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 357-0876 1 DRIVE GP-FAN 116
Y 277-6233 1 ELBOW GP-AIR INLET 294
Y 496-9941 1 ENGINE AR-CORE 54
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 518-9074 1 FILTER GP-FUEL 362
–OR–
Y 526-4884 1 FILTER GP-FUEL 365
Y 511-8337 1 FLYWHEEL GP 129
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
–OR–
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 501-6426 1 LINES GP-AIR 311
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 518-9073 1 LINES GP-FUEL 391
Y 515-4418 1 LINES GP-TURBOCHARGER OIL 215
Y 521-5458 1 LINES GP-WATER 240
Y 514-9581 1 MANIFOLD GP-EXHAUST 325
Y 521-1862 1 MANIFOLD GP-INLET 328
Y 437-5088 1 MOUNTING GP-AIR CLEANER 329
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 356-9892 1 PLUG GP-ENGINE 173
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 501-7824 1 TURBOCHARGER GP 352
Y 489-0313 1 WIRING GP-ALTERNATOR 701
Y 510-9995 1 WIRING GP-ELECTRONIC CONTROL 718

M0077002-10 1 of 2 ENGINE ARRANGEMENT 15


ENGINE ARRANGEMENT
496-9942 ENGINE AR-COMPLETE (contd.) i07372261
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

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Y - SEPARATE ILLUSTRATION
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16 ENGINE ARRANGEMENT 2 of 2 M0077002-10


ENGINE ARRANGEMENT
521-6189 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 523-9406 GENERAL AR
SMCS-1000 i07044294
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 484-1089 1 BOX GP-JUNCTION 435
Y 318-7207 1 BRACKET GP-SUPPORT (REAR HOUSING) 289
Y 488-3780 1 CONTROL & MTG GP-ENGINE ELEK 528
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 447-1595 1 COVER GP-SHIPPING 1263
Y 519-1066 1 COVER GP-VALVE MECHANISM 92
Y 504-3841 1 DAMPER & PULLEY GP 113
Y 504-3851 1 DRIVE GP-FAN 122
Y 277-6233 1 ELBOW GP-AIR INLET 294
Y 495-8141 1 ENGINE AR 1
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 518-9074 1 FILTER GP-FUEL 362
Y 511-8337 1 FLYWHEEL GP 129
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 519-1223 1 GUARD GP-BELT 143
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 501-6426 1 LINES GP-AIR 311
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 518-9073 1 LINES GP-FUEL 391
Y 515-4418 1 LINES GP-TURBOCHARGER OIL 215
Y 521-5458 1 LINES GP-WATER 240
Y 514-9581 1 MANIFOLD GP-EXHAUST 325
Y 521-1862 1 MANIFOLD GP-INLET 328
Y 437-5088 1 MOUNTING GP-AIR CLEANER 329
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 356-9892 1 PLUG GP-ENGINE 173
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 517-2153 1 SUPPORT GP-ENGINE 183
Y 501-7824 1 TURBOCHARGER GP 352
Y 489-0313 1 WIRING GP-ALTERNATOR 701
Y 510-9995 1 WIRING GP-ELECTRONIC CONTROL 718

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M0077002-10 1 of 2 ENGINE ARRANGEMENT 17


ENGINE ARRANGEMENT
521-6189 ENGINE AR-COMPLETE (contd.) i07044294
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

18 ENGINE ARRANGEMENT 2 of 2 M0077002-10


ENGINE ARRANGEMENT
521-6190 ENGINE AR-COMPLETE
S/N: PRH1-UP; TZK1-UP
PART OF 522-5226 GENERAL AR
ALSO AN ATTACHMENT
SMCS-1000 i06934351
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 484-1089 1 BOX GP-JUNCTION 435
Y 318-7207 1 BRACKET GP-SUPPORT (REAR HOUSING) 289
Y 488-3780 1 CONTROL & MTG GP-ENGINE ELEK 528
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 519-1066 1 COVER GP-VALVE MECHANISM 92
Y 504-3841 1 DAMPER & PULLEY GP 113
Y 504-3851 1 DRIVE GP-FAN 122
Y 277-6233 1 ELBOW GP-AIR INLET 294
Y 496-9941 1 ENGINE AR-CORE 54
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL (ENGINE) 192
Y 518-9074 1 FILTER GP-FUEL 362
Y 511-8337 1 FLYWHEEL GP 129
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 519-1223 1 GUARD GP-BELT 143
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 501-6426 1 LINES GP-AIR 311
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 518-9073 1 LINES GP-FUEL 391
Y 515-4418 1 LINES GP-TURBOCHARGER OIL 215
Y 521-5458 1 LINES GP-WATER 240
Y 514-9581 1 MANIFOLD GP-EXHAUST 325
Y 521-1862 1 MANIFOLD GP-INLET 328
Y 437-5088 1 MOUNTING GP-AIR CLEANER 329
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 356-9892 1 PLUG GP-ENGINE 173
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 517-2153 1 SUPPORT GP-ENGINE 183
Y 501-7824 1 TURBOCHARGER GP 352
Y 489-0313 1 WIRING GP-ALTERNATOR 701
Y 510-9995 1 WIRING GP-ELECTRONIC CONTROL 718
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 1 of 1 ENGINE ARRANGEMENT 19


ENGINE ARRANGEMENT
523-3426 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 525-2325 GENERAL AR
SMCS-1000 i07041532
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 445-2699 1 CONTROL & MTG GP-ENGINE ELEK 526
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 446-7647 1 COVER GP-VALVE MECHANISM 88
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 522-3470 1 DRIVE GP-FAN 126
Y 445-6202 1 ENGINE AR-CORE 50
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 440-1622 1 LINES GP-AIR 307
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 444-7074 1 LINES GP-FUEL 383
Y 445-1091 1 LINES GP-TURBOCHARGER OIL 209
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 445-7980 1 MANIFOLD GP-EXHAUST 324
Y 445-7990 1 MANIFOLD GP-INLET 327
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 356-9892 1 PLUG GP-ENGINE 173
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 346-9687 1 SENSOR GP-ENGINE 626
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 445-1670 1 TURBOCHARGER GP 349
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 445-9447 1 WIRING GP-ELECTRONIC CONTROL 715
Y 260-9518 1 WIRING GP-ENGINE 720

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20 ENGINE ARRANGEMENT 1 of 2 M0077002-10


ENGINE ARRANGEMENT
523-3426 ENGINE AR-COMPLETE (contd.) i07041532
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 2 of 2 ENGINE ARRANGEMENT 21


ENGINE ARRANGEMENT
523-3427 ENGINE AR-COMPLETE
S/N: JPE1-UP; PRH1-UP
PART OF 525-2326 GENERAL AR
SMCS-1000 i07039732
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 445-2699 1 CONTROL & MTG GP-ENGINE ELEK 526
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 396-5693 1 COVER GP-OIL PAN 84
Y 446-7647 1 COVER GP-VALVE MECHANISM 88
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 522-3470 1 DRIVE GP-FAN 126
Y 445-6202 1 ENGINE AR-CORE 50
Y 394-5282 1 FILLER GP-ENGINE OIL 190
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 440-1622 1 LINES GP-AIR 307
Y 144-4306 1 LINES GP-ENGINE OIL 200
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 444-7074 1 LINES GP-FUEL 383
Y 445-1092 1 LINES GP-TURBOCHARGER OIL 211
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 445-7980 1 MANIFOLD GP-EXHAUST 324
Y 445-7990 1 MANIFOLD GP-INLET 327
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 384-5029 1 PAN GP-OIL 165
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 356-9892 1 PLUG GP-ENGINE 173
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 346-9687 1 SENSOR GP-ENGINE 626
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 445-1670 1 TURBOCHARGER GP 349
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 445-9447 1 WIRING GP-ELECTRONIC CONTROL 715
Y 260-9518 1 WIRING GP-ENGINE 720

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22 ENGINE ARRANGEMENT 1 of 2 M0077002-10


ENGINE ARRANGEMENT
523-3427 ENGINE AR-COMPLETE (contd.) i07039732
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 2 of 2 ENGINE ARRANGEMENT 23


ENGINE ARRANGEMENT
523-3428 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 525-2327 GENERAL AR
SMCS-1000 i07040288
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 445-2699 1 CONTROL & MTG GP-ENGINE ELEK 526
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 397-5083 1 COVER GP-CYLINDER BLOCK 76
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 396-5704 1 COVER GP-OIL PAN 85
Y 446-7647 1 COVER GP-VALVE MECHANISM 88
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 522-3470 1 DRIVE GP-FAN 126
Y 445-6202 1 ENGINE AR-CORE 50
Y 394-5282 1 FILLER GP-ENGINE OIL 190
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 440-1622 1 LINES GP-AIR 307
Y 144-4306 1 LINES GP-ENGINE OIL 200
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 444-7074 1 LINES GP-FUEL 383
Y 445-1092 1 LINES GP-TURBOCHARGER OIL 211
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 445-7980 1 MANIFOLD GP-EXHAUST 324
Y 445-7990 1 MANIFOLD GP-INLET 327
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 384-5029 1 PAN GP-OIL 165
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 356-9892 1 PLUG GP-ENGINE 173
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 391-3034 1 REGULATOR GP-OIL LEVEL 225
Y 346-9687 1 SENSOR GP-ENGINE 626
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 445-1670 1 TURBOCHARGER GP 349
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 445-9447 1 WIRING GP-ELECTRONIC CONTROL 715
Y 260-9518 1 WIRING GP-ENGINE 720

24 ENGINE ARRANGEMENT 1 of 2 M0077002-10


ENGINE ARRANGEMENT
523-3428 ENGINE AR-COMPLETE (contd.) i07040288
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

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Y - SEPARATE ILLUSTRATION
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M0077002-10 2 of 2 ENGINE ARRANGEMENT 25


ENGINE ARRANGEMENT
523-3429 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 525-2320 GENERAL AR
SMCS-1000 i07215066
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 464-0317 1 COVER GP-VALVE MECHANISM 90
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 388-0983 1 DRIVE GP-FAN 120
Y 350-5517 1 ENGINE AR-CORE 42
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
–OR–
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 261-0502 1 LINES GP-TURBOCHARGER OIL 205
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720

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26 ENGINE ARRANGEMENT 1 of 2 M0077002-10


ENGINE ARRANGEMENT
523-3429 ENGINE AR-COMPLETE (contd.) i07215066
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 2 of 2 ENGINE ARRANGEMENT 27


ENGINE ARRANGEMENT
523-3430 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 525-2321 GENERAL AR
SMCS-1000 i07039752
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 464-0317 1 COVER GP-VALVE MECHANISM 90
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 522-3470 1 DRIVE GP-FAN 126
Y 350-5523 1 ENGINE AR-CORE 43
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 261-0502 1 LINES GP-TURBOCHARGER OIL 205
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720

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28 ENGINE ARRANGEMENT 1 of 2 M0077002-10


ENGINE ARRANGEMENT
523-3430 ENGINE AR-COMPLETE (contd.) i07039752
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 2 of 2 ENGINE ARRANGEMENT 29


ENGINE ARRANGEMENT
523-3431 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 525-2322 GENERAL AR
SMCS-1000 i07039759
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 464-0317 1 COVER GP-VALVE MECHANISM 90
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 388-0983 1 DRIVE GP-FAN 120
Y 350-5526 1 ENGINE AR-CORE 44
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 122-1790 1 LINES GP-ENGINE OIL 199
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 261-0502 1 LINES GP-TURBOCHARGER OIL 205
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6578 1 PAN GP-OIL 163
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720

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30 ENGINE ARRANGEMENT 1 of 2 M0077002-10


ENGINE ARRANGEMENT
523-3431 ENGINE AR-COMPLETE (contd.) i07039759
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 2 of 2 ENGINE ARRANGEMENT 31


ENGINE ARRANGEMENT
523-3432 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 525-2323 GENERAL AR
SMCS-1000 i07041500
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 397-5083 1 COVER GP-CYLINDER BLOCK 76
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 464-0317 1 COVER GP-VALVE MECHANISM 90
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 388-0983 1 DRIVE GP-FAN 120
Y 350-5517 1 ENGINE AR-CORE 42
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 261-0502 1 LINES GP-TURBOCHARGER OIL 205
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 424-8591 1 REGULATOR GP-OIL LEVEL 227
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720

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32 ENGINE ARRANGEMENT 1 of 2 M0077002-10


ENGINE ARRANGEMENT
523-3432 ENGINE AR-COMPLETE (contd.) i07041500
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 2 of 2 ENGINE ARRANGEMENT 33


ENGINE ARRANGEMENT
523-3433 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 525-2324 GENERAL AR
SMCS-1000 i07385833
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 397-5083 1 COVER GP-CYLINDER BLOCK 76
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 464-0317 1 COVER GP-VALVE MECHANISM 90
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 522-3470 1 DRIVE GP-FAN 126
Y 350-5523 1 ENGINE AR-CORE 43
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
–OR–
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 261-0502 1 LINES GP-TURBOCHARGER OIL 205
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 424-8591 1 REGULATOR GP-OIL LEVEL 227
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720

34 ENGINE ARRANGEMENT 1 of 2 M0077002-10


ENGINE ARRANGEMENT
523-3433 ENGINE AR-COMPLETE (contd.) i07385833
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

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Y - SEPARATE ILLUSTRATION
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M0077002-10 2 of 2 ENGINE ARRANGEMENT 35


ENGINE ARRANGEMENT
523-3434 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 525-2328 GENERAL AR
SMCS-1000 i07384035
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 396-5693 1 COVER GP-OIL PAN 84
Y 239-2252 1 COVER GP-VALVE MECHANISM 86
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 522-3470 1 DRIVE GP-FAN 126
Y 350-5523 1 ENGINE AR-CORE 43
Y 394-5282 1 FILLER GP-ENGINE OIL 190
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
–OR–
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 144-4306 1 LINES GP-ENGINE OIL 200
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 361-6014 1 LINES GP-TURBOCHARGER OIL 207
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 384-5029 1 PAN GP-OIL 165
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720

36 ENGINE ARRANGEMENT 1 of 2 M0077002-10


ENGINE ARRANGEMENT
523-3434 ENGINE AR-COMPLETE (contd.) i07384035
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

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Y - SEPARATE ILLUSTRATION
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M0077002-10 2 of 2 ENGINE ARRANGEMENT 37


ENGINE ARRANGEMENT
523-3435 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 525-2329 GENERAL AR
SMCS-1000 i07385655
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 396-5693 1 COVER GP-OIL PAN 84
Y 239-2252 1 COVER GP-VALVE MECHANISM 86
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 388-0983 1 DRIVE GP-FAN 120
Y 350-5517 1 ENGINE AR-CORE 42
Y 394-5282 1 FILLER GP-ENGINE OIL 190
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
–OR–
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 144-4306 1 LINES GP-ENGINE OIL 200
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 361-6014 1 LINES GP-TURBOCHARGER OIL 207
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 384-5029 1 PAN GP-OIL 165
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720

38 ENGINE ARRANGEMENT 1 of 2 M0077002-10


ENGINE ARRANGEMENT
523-3435 ENGINE AR-COMPLETE (contd.) i07385655
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

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Y - SEPARATE ILLUSTRATION
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M0077002-10 2 of 2 ENGINE ARRANGEMENT 39


ENGINE ARRANGEMENT
523-3436 ENGINE AR-COMPLETE
S/N: PRH1-UP
PART OF 525-2330 GENERAL AR
SMCS-1000 i07039711
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 464-0317 1 COVER GP-VALVE MECHANISM 90
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 522-3470 1 DRIVE GP-FAN 126
Y 473-5131 1 ENGINE AR-CORE 54
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 261-0502 1 LINES GP-TURBOCHARGER OIL 205
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720
Y - SEPARATE ILLUSTRATION
<END>

40 ENGINE ARRANGEMENT 1 of 1 M0077002-10


ENGINE ARRANGEMENT
536-9857 ENGINE AR-COMPLETE
S/N: PRH1-UP
AN ATTACHMENT
SMCS-1000 i07269860
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 464-0317 1 COVER GP-VALVE MECHANISM 90
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 357-0876 1 DRIVE GP-FAN 116
Y 350-5523 1 ENGINE AR-CORE 43
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 353-3778 1 GUARD GP-BELT 139
–OR–
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 261-0502 1 LINES GP-TURBOCHARGER OIL 205
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720

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M0077002-10 1 of 2 ENGINE ARRANGEMENT 41


ENGINE ARRANGEMENT
536-9857 ENGINE AR-COMPLETE (contd.) i07269860
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

350-5517 ENGINE AR-CORE


S/N: PRH1-UP
1000 EKW, 60-HERTZ
PART OF 523-3429, 523-3432, 523-3435 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1000 i07078000
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 223-6408 1 BASE GP-VALVE COVER & INJ HARN 65
–OR–
Y 395-3227 1 BASE GP-VALVE COVER & INJ HARN 67
Y 260-9308 1 CAMSHAFT GP 68
Y 224-3250 1 CRANKSHAFT GP 93
Y 349-2859 1 CYLINDER BLOCK GP 97
Y 284-8895 1 CYLINDER HEAD GP 104
Y 119-8583 1 FASTENER GP-OIL PUMP MOUNTING 188
Y 235-0993 1 GEAR GP-FRONT 130
–OR–
Y 355-2286 1 GEAR GP-FRONT 132
Y 238-9862 1 HOUSING GP-FRONT 147
Y 350-8861 1 HOUSING GP-REAR 148
Y 260-9631 1 MECHANISM GP-FUEL PUMP & VALVE 159
Y 448-5036 1 PLATE & FILM GP 1277
Y 213-4835 12 PISTON & ROD GP 166
S/N: PRH1-525
Y 357-7154 12 PISTON & ROD GP 167
S/N: PRH526-UP
YR 116-1980 1 PUMP GP-ENGINE OIL 217
–OR–
Y 520-2927 1 PUMP GP-ENGINE OIL 221
Y 261-0048 12 PUMP GP-FUEL INJECTION 400
Y 297-1024 1 TURBOCHARGER GP 345
326-5977 1 ELECTRONICS GP-ENGINE RATINGS

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R - REMANUFACTURED PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION
<END>

42 ENGINE ARRANGEMENT 1 of 1 M0077002-10


ENGINE ARRANGEMENT
350-5523 ENGINE AR-CORE
S/N: PRH1-UP
PART OF 523-3430, 523-3433, 523-3434, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1000 i07044088
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 223-6408 1 BASE GP-VALVE COVER & INJ HARN 65
–OR–
Y 395-3227 1 BASE GP-VALVE COVER & INJ HARN 67
Y 260-9308 1 CAMSHAFT GP 68
Y 224-3250 1 CRANKSHAFT GP 93
Y 349-2859 1 CYLINDER BLOCK GP 97
Y 284-8895 1 CYLINDER HEAD GP 104
Y 119-8583 1 FASTENER GP-OIL PUMP MOUNTING 188
Y 355-2286 1 GEAR GP-FRONT 132
Y 238-9862 1 HOUSING GP-FRONT 147
Y 350-8861 1 HOUSING GP-REAR 148
Y 260-9631 1 MECHANISM GP-FUEL PUMP & VALVE 159
Y 357-7154 12 PISTON & ROD GP 167
Y 448-5036 1 PLATE & FILM GP 1277
YR 116-1980 1 PUMP GP-ENGINE OIL 217
–OR–
Y 520-2927 1 PUMP GP-ENGINE OIL 221
Y 297-1027 12 PUMP GP-FUEL INJECTION 401
Y 324-6295 1 TURBOCHARGER GP 348
318-0601 1 ELECTRONICS GP-ENGINE RATINGS

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R - REMANUFACTURED PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 1 of 1 ENGINE ARRANGEMENT 43


ENGINE ARRANGEMENT
350-5526 ENGINE AR-CORE
S/N: PRH1-UP; TZK1-UP
PART OF 523-3431 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1000 i07381031
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 223-6408 1 BASE GP-VALVE COVER & INJ HARN 65
–OR–
Y 395-3227 1 BASE GP-VALVE COVER & INJ HARN 67
Y 260-9308 1 CAMSHAFT GP 68
Y 224-3250 1 CRANKSHAFT GP 93
Y 349-2859 1 CYLINDER BLOCK GP 97
Y 284-8895 1 CYLINDER HEAD GP 104
Y 119-8583 1 FASTENER GP-OIL PUMP MOUNTING 188
Y 235-0993 1 GEAR GP-FRONT 130
–OR–
Y 355-2286 1 GEAR GP-FRONT 132
Y 238-9862 1 HOUSING GP-FRONT 147
Y 350-8861 1 HOUSING GP-REAR 148
Y 260-9631 1 MECHANISM GP-FUEL PUMP & VALVE 159
Y 357-7154 12 PISTON & ROD GP 167
Y 448-5036 1 PLATE & FILM GP 1277
–OR–
Y 447-9719 1 PLATE & FILM GP 1275
YR 116-1980 1 PUMP GP-ENGINE OIL 217
–OR–
Y 520-2927 1 PUMP GP-ENGINE OIL 221
Y 261-0048 12 PUMP GP-FUEL INJECTION 400
Y 297-1024 1 TURBOCHARGER GP 345
326-5978 1 ELECTRONICS GP
R - REMANUFACTURED PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION
<END>

44 ENGINE ARRANGEMENT 1 of 1 M0077002-10


ENGINE ARRANGEMENT
440-9146 ENGINE AR-CORE
S/N: JPE1-UP; PRH1-UP
PART OF 448-4265, 516-1655, 516-1665 GENERAL AR
ALSO AN ATTACHMENT
SMCS-1000 i06824324
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 445-2699 1 CONTROL & MTG GP-ENGINE ELEK 526
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 446-7647 1 COVER GP-VALVE MECHANISM 88
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 357-0876 1 DRIVE GP-FAN 116
Y 445-6202 1 ENGINE AR-CORE 50
Y 349-7577 1 FILLER GP-ENGINE OIL 189
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 440-1622 1 LINES GP-AIR 307
Y 188-4641 1 LINES GP-ENGINE OIL 201
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 444-7074 1 LINES GP-FUEL 383
Y 445-1091 1 LINES GP-TURBOCHARGER OIL 209
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 445-7980 1 MANIFOLD GP-EXHAUST 324
Y 445-7990 1 MANIFOLD GP-INLET 327
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 347-6577 1 PAN GP-OIL 161
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 356-9892 1 PLUG GP-ENGINE 173
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 346-9687 1 SENSOR GP-ENGINE 626
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 445-1670 1 TURBOCHARGER GP 349
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 445-9447 1 WIRING GP-ELECTRONIC CONTROL 715
Y 260-9518 1 WIRING GP-ENGINE 720

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M0077002-10 1 of 2 ENGINE ARRANGEMENT 45


ENGINE ARRANGEMENT
440-9146 ENGINE AR-CORE (contd.) i06824324
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

46 ENGINE ARRANGEMENT 2 of 2 M0077002-10


ENGINE ARRANGEMENT
440-9147 ENGINE AR-CORE
S/N: JPE1-UP; PRH1-UP
PART OF 448-4267, 516-1656, 516-1666 GENERAL AR
ALSO AN ATTACHMENT
SMCS-1000 i06824328
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 445-2699 1 CONTROL & MTG GP-ENGINE ELEK 526
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 396-5693 1 COVER GP-OIL PAN 84
Y 446-7647 1 COVER GP-VALVE MECHANISM 88
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 357-0876 1 DRIVE GP-FAN 116
Y 445-6202 1 ENGINE AR-CORE 50
Y 394-5282 1 FILLER GP-ENGINE OIL 190
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 440-1622 1 LINES GP-AIR 307
Y 144-4306 1 LINES GP-ENGINE OIL 200
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 444-7074 1 LINES GP-FUEL 383
Y 445-1092 1 LINES GP-TURBOCHARGER OIL 211
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 445-7980 1 MANIFOLD GP-EXHAUST 324
Y 445-7990 1 MANIFOLD GP-INLET 327
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 384-5029 1 PAN GP-OIL 165
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 356-9892 1 PLUG GP-ENGINE 173
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 346-9687 1 SENSOR GP-ENGINE 626
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 445-1670 1 TURBOCHARGER GP 349
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 445-9447 1 WIRING GP-ELECTRONIC CONTROL 715
Y 260-9518 1 WIRING GP-ENGINE 720

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M0077002-10 1 of 2 ENGINE ARRANGEMENT 47


ENGINE ARRANGEMENT
440-9147 ENGINE AR-CORE (contd.) i06824328
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

48 ENGINE ARRANGEMENT 2 of 2 M0077002-10


ENGINE ARRANGEMENT
441-9371 ENGINE AR-CORE
S/N: JPE1-UP; PRH1-UP
PART OF 448-4269, 516-1657, 516-1667 GENERAL AR
ALSO AN ATTACHMENT
SMCS-1000 i06824332
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 445-2699 1 CONTROL & MTG GP-ENGINE ELEK 526
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 397-5083 1 COVER GP-CYLINDER BLOCK 76
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 396-5704 1 COVER GP-OIL PAN 85
Y 446-7647 1 COVER GP-VALVE MECHANISM 88
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 357-0876 1 DRIVE GP-FAN 116
Y 445-6202 1 ENGINE AR-CORE 50
Y 394-5282 1 FILLER GP-ENGINE OIL 190
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 440-1622 1 LINES GP-AIR 307
Y 144-4306 1 LINES GP-ENGINE OIL 200
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 444-7074 1 LINES GP-FUEL 383
Y 445-1092 1 LINES GP-TURBOCHARGER OIL 211
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 445-7980 1 MANIFOLD GP-EXHAUST 324
Y 445-7990 1 MANIFOLD GP-INLET 327
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 384-5029 1 PAN GP-OIL 165
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 356-9892 1 PLUG GP-ENGINE 173
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 391-3034 1 REGULATOR GP-OIL LEVEL 225
Y 346-9687 1 SENSOR GP-ENGINE 626
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 445-1670 1 TURBOCHARGER GP 349
Y 445-9447 1 WIRING GP-ELECTRONIC CONTROL 715
Y 260-9518 1 WIRING GP-ENGINE 720

M0077002-10 1 of 2 ENGINE ARRANGEMENT 49


ENGINE ARRANGEMENT
441-9371 ENGINE AR-CORE (contd.) i06824332
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

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Y - SEPARATE ILLUSTRATION
<END>

445-6200 ENGINE AR-CORE


S/N: JPE1-UP; PRH1-UP
ALSO AN ATTACHMENT
SMCS-1000 i07078867
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 395-3227 1 BASE GP-VALVE COVER & INJ HARN 67
Y 260-9308 1 CAMSHAFT GP 68
Y 224-3250 1 CRANKSHAFT GP 93
Y 349-2859 1 CYLINDER BLOCK GP 97
Y 433-2365 1 CYLINDER HEAD GP 110
Y 452-2307 1 FASTENER GP-EXHAUST MANIFOLD 296
Y 119-8583 1 FASTENER GP-OIL PUMP MOUNTING 188
Y 355-2286 1 GEAR GP-FRONT 132
Y 238-9862 1 HOUSING GP-FRONT 147
Y 350-8861 1 HOUSING GP-REAR 148
Y 260-9631 1 MECHANISM GP-FUEL PUMP & VALVE 159
Y 357-7154 12 PISTON & ROD GP 167
YR 116-1980 1 PUMP GP-ENGINE OIL 217
–OR–
Y 520-2927 1 PUMP GP-ENGINE OIL 221
Y 297-1027 12 PUMP GP-FUEL INJECTION 401
Y 448-2801 1 SENSOR GP-ENGINE 627
R - REMANUFACTURED PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION
<END>

445-6202 ENGINE AR-CORE


S/N: JPE1-UP; PRH1-UP
PART OF 523-3426, 523-3427, 523-3428 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1000 i06824486
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 445-6200 1 ENGINE AR-CORE 50
Y 448-5036 1 PLATE & FILM GP 1277
445-6213 1 ELECTRONICS GP-ENGINE RATINGS
Y - SEPARATE ILLUSTRATION
<END>

50 ENGINE ARRANGEMENT 1 of 1 M0077002-10


ENGINE ARRANGEMENT
447-6198 ENGINE AR-CORE
S/N: PRH1-UP
PART OF 516-1658, 516-1668 GENERAL AR
SMCS-1000 i06828192
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 396-5693 1 COVER GP-OIL PAN 84
Y 239-2252 1 COVER GP-VALVE MECHANISM 86
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 357-0876 1 DRIVE GP-FAN 116
Y 350-5523 1 ENGINE AR-CORE 43
Y 394-5282 1 FILLER GP-ENGINE OIL 190
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 144-4306 1 LINES GP-ENGINE OIL 200
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 361-6014 1 LINES GP-TURBOCHARGER OIL 207
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 384-5029 1 PAN GP-OIL 165
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720

PLEASE USE THE GASKET KIT LINK IN SIS OR


CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET
KIT INFORMATION

M0077002-10 1 of 2 ENGINE ARRANGEMENT 51


ENGINE ARRANGEMENT
447-6198 ENGINE AR-CORE (contd.) i06828192
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

52 ENGINE ARRANGEMENT 2 of 2 M0077002-10


ENGINE ARRANGEMENT
447-6199 ENGINE AR-CORE
S/N: PRH1-UP
PART OF 516-1659, 516-1669 GENERAL AR
SMCS-1000 i06828224
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 452-0538 1 ALTERNATOR GP-CHARGING 418
Y 344-0389 1 CONTROL & MTG GP-ENGINE ELEK 524
Y 329-0944 1 COVER GP-ACCESS (ENGINE, REAR) 73
Y 393-1537 1 COVER GP-CYLINDER BLOCK 75
Y 238-9863 1 COVER GP-FRONT HOUSING 82
Y 396-5693 1 COVER GP-OIL PAN 84
Y 239-2252 1 COVER GP-VALVE MECHANISM 86
Y 301-6972 1 DAMPER & PULLEY GP 112
Y 357-3624 1 DRIVE GP-FAN 118
Y 350-5517 1 ENGINE AR-CORE 42
Y 394-5282 1 FILLER GP-ENGINE OIL 190
Y 264-1492 1 FILTER GP-ENGINE OIL 192
Y 258-4884 1 FLYWHEEL GP 128
Y 417-3704 1 GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) 197
Y 224-1213 1 GEAR GP-REAR 134
Y 502-9454 1 GUARD GP-BELT 141
Y 305-7067 1 HOUSING GP-FLYWHEEL 145
Y 235-2014 1 LIFTING GP-ENGINE 157
Y 310-8396 1 LINES GP-AIR 302
Y 144-4306 1 LINES GP-ENGINE OIL 200
Y 315-7828 1 LINES GP-FUEL 375
Y 343-7973 1 LINES GP-FUEL (WATER SEPARATOR) 379
Y 361-6014 1 LINES GP-TURBOCHARGER OIL 207
Y 255-5536 1 LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR) 235
Y 261-0500 1 MANIFOLD GP-EXHAUST 322
Y 329-0099 1 MANIFOLD GP-INLET 326
Y 444-3021 1 MOUNTING GP-AIR CLEANER 330
Y 452-0535 1 MOUNTING GP-ALTERNATOR 160
Y 384-5029 1 PAN GP-OIL 165
Y 282-4895 1 PLUG GP-CYLINDER BLOCK 170
Y 223-6407 1 PLUG GP-CYLINDER HEAD 171
Y 276-4879 1 PLUG GP-ENGINE 172
Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 399
Y 230-4172 1 PUMP GP-WATER (JACKET WATER) 243
Y 260-9523 1 SENSOR GP-ENGINE 623
Y 391-7181 1 SHIELD GP-HEAT (TURBOCHARGER) 336
Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 652
Y 318-1713 1 SUPPORT GP-AFTERCOOLER 344
Y 7N-9078 1 SUPPORT GP-ENGINE 184
Y 343-1685 1 SUPPORT GP-ENGINE (REAR) 182
Y 261-3322 1 SWITCH GP-DISCONNECT (BATTERY) 675
Y 452-4667 1 WIRING GP-ALTERNATOR 700
Y 335-9439 1 WIRING GP-ELECTRONIC CONTROL 712
Y 260-9518 1 WIRING GP-ENGINE 720

PLEASE USE THE GASKET KIT LINK IN SIS OR


CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET
KIT INFORMATION

M0077002-10 1 of 2 ENGINE ARRANGEMENT 53


ENGINE ARRANGEMENT
447-6199 ENGINE AR-CORE (contd.) i06828224
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y - SEPARATE ILLUSTRATION
<END>

473-5131 ENGINE AR-CORE


S/N: PRH1-UP
PART OF 523-3436 ENGINE AR-COMPLETE
SMCS-1000 i07079323
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 395-3227 1 BASE GP-VALVE COVER & INJ HARN 67
Y 260-9308 1 CAMSHAFT GP 68
Y 224-3250 1 CRANKSHAFT GP 93
Y 349-2859 1 CYLINDER BLOCK GP 97
Y 284-8895 1 CYLINDER HEAD GP 104
Y 119-8583 1 FASTENER GP-OIL PUMP MOUNTING 188
Y 355-2286 1 GEAR GP-FRONT 132
Y 238-9862 1 HOUSING GP-FRONT 147
Y 350-8861 1 HOUSING GP-REAR 148
Y 260-9631 1 MECHANISM GP-FUEL PUMP & VALVE 159
Y 357-7154 12 PISTON & ROD GP 167
Y 448-5036 1 PLATE & FILM GP 1277
YR 116-1980 1 PUMP GP-ENGINE OIL 217
–OR–
Y 520-2927 1 PUMP GP-ENGINE OIL 221
Y 297-1027 12 PUMP GP-FUEL INJECTION 401
Y 324-6295 1 TURBOCHARGER GP 348
475-8434 1 ELECTRONICS GP-ENGINE
R - REMANUFACTURED PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION
<END>

496-9941 ENGINE AR-CORE


S/N: PRH1-UP; TZK1-UP
PART OF 496-9942, 521-6190 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1000 i06934282
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 498-7249 1 ENGINE AR-CORE 55
Y 448-5036 1 PLATE & FILM GP 1277
502-3211 1 ELECTRONICS GP-ENGINE
Y - SEPARATE ILLUSTRATION
<END>

54 ENGINE ARRANGEMENT 1 of 1 M0077002-10


ENGINE ARRANGEMENT
498-7249 ENGINE AR-CORE
S/N: JP51-UP; PRH1-UP; TZK1-UP
PART OF 495-8141 ENGINE AR, 496-9941 ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1000 i06934353
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 395-3227 1 BASE GP-VALVE COVER & INJ HARN 67
Y 521-5888 1 CAMSHAFT GP 69
Y 224-3250 1 CRANKSHAFT GP 93
Y 349-2859 1 CYLINDER BLOCK GP 97
Y 433-2365 1 CYLINDER HEAD GP 110
Y 452-2307 1 FASTENER GP-EXHAUST MANIFOLD 296
Y 355-2286 1 GEAR GP-FRONT 132
Y 238-9862 1 HOUSING GP-FRONT 147
Y 350-8861 1 HOUSING GP-REAR 148
Y 260-9631 1 MECHANISM GP-FUEL PUMP & VALVE 159
Y 494-7163 12 PISTON & ROD GP 168
Y 520-2926 1 PUMP GP-ENGINE OIL (INCLUDES MOUNTING) 220
Y 500-3022 12 PUMP GP-FUEL INJECTION 402
Y 510-9967 1 SENSOR GP-ENGINE 629
Y - SEPARATE ILLUSTRATION
<END>

444-5866 GENERAL AR
S/N: FLX1-UP
60-HERTZ
SMCS-1000, 4450 i06831075
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 444-7556 1 ENGINE AR-COMPLETE 2
Y - SEPARATE ILLUSTRATION
<END>

444-5867 GENERAL AR
S/N: FLX1-UP
50-HERTZ
SMCS-1000, 4450 i06831106
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 444-7557 1 ENGINE AR-COMPLETE 4
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 1 of 1 ENGINE ARRANGEMENT 55


ENGINE ARRANGEMENT
444-5868 GENERAL AR
S/N: TZK1-UP; FLX1-UP
60-HERTZ
AN ATTACHMENT
SMCS-1000, 4450 i06827211
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 444-7558 1 ENGINE AR-COMPLETE 5
Y - SEPARATE ILLUSTRATION
<END>

444-5869 GENERAL AR
S/N: FLX1-UP
60-HERTZ
SMCS-1000, 4450 i06831259
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 444-7559 1 ENGINE AR-COMPLETE 7
Y - SEPARATE ILLUSTRATION
<END>

444-5870 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i06831266
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 444-7560 1 ENGINE AR-COMPLETE 9
Y - SEPARATE ILLUSTRATION
<END>

448-4265 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i06831853
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 440-9146 1 ENGINE AR-CORE 45
Y - SEPARATE ILLUSTRATION
<END>

448-4267 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i06831901
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 440-9147 1 ENGINE AR-CORE 47
Y - SEPARATE ILLUSTRATION
<END>

56 ENGINE ARRANGEMENT 1 of 1 M0077002-10


ENGINE ARRANGEMENT
448-4269 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i06832075
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 441-9371 1 ENGINE AR-CORE 49
Y - SEPARATE ILLUSTRATION
<END>

516-1650 GENERAL AR
S/N: FLX1-UP
60-HERTZ
SMCS-1000, 4450 i06823176
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 444-7556 1 ENGINE AR-COMPLETE 2
Y - SEPARATE ILLUSTRATION
<END>

516-1652 GENERAL AR
S/N: FLX1-UP
60-HERTZ
SMCS-1000, 4450 i06824171
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 444-7558 1 ENGINE AR-COMPLETE 5
Y - SEPARATE ILLUSTRATION
<END>

516-1653 GENERAL AR
S/N: FLX1-UP
60-HERTZ
SMCS-1000, 4450 i07407271
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 444-7559 1 ENGINE AR-COMPLETE 7
Y - SEPARATE ILLUSTRATION
<END>

516-1654 GENERAL AR
S/N: FLX1-UP
50-HERTZ
SMCS-1000, 4450 i06824318
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 444-7560 1 ENGINE AR-COMPLETE 9
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 1 of 1 ENGINE ARRANGEMENT 57


ENGINE ARRANGEMENT
516-1655 GENERAL AR
S/N: FLX1-UP
50-HERTZ
SMCS-1000, 4450 i06824391
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 440-9146 1 ENGINE AR-CORE 45
Y - SEPARATE ILLUSTRATION
<END>

516-1656 GENERAL AR
S/N: FLX1-UP
50-HERTZ
SMCS-1000, 4450 i06824398
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 440-9147 1 ENGINE AR-CORE 47
Y - SEPARATE ILLUSTRATION
<END>

516-1657 GENERAL AR
S/N: FLX1-UP
50-HERTZ
SMCS-1000, 4450 i06824404
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 441-9371 1 ENGINE AR-CORE 49
Y - SEPARATE ILLUSTRATION
<END>

516-1658 GENERAL AR
S/N: FLX1-UP
50-HERTZ
SMCS-1000, 4450 i06844969
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 447-6198 1 ENGINE AR-CORE 51
Y - SEPARATE ILLUSTRATION
<END>

516-1659 GENERAL AR
S/N: FLX1-UP
60-HERTZ
SMCS-1000, 4450 i06844980
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 447-6199 1 ENGINE AR-CORE 53
Y - SEPARATE ILLUSTRATION
<END>

58 ENGINE ARRANGEMENT 1 of 1 M0077002-10


ENGINE ARRANGEMENT
516-1660 GENERAL AR
S/N: FLX1-UP
50-HERTZ, RATED SPEED 1500-RPM
SMCS-1000, 4450 i06809148
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 473-5127 1 ENGINE AR-COMPLETE 11
Y - SEPARATE ILLUSTRATION
<END>

516-1661 GENERAL AR
S/N: FLX1-UP
60-HERTZ
SMCS-1000, 4450 i06828435
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 444-7556 1 ENGINE AR-COMPLETE 2
Y - SEPARATE ILLUSTRATION
<END>

516-1662 GENERAL AR
S/N: FLX1-UP
50-HERTZ
SMCS-1000, 4450 i06828439
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 444-7557 1 ENGINE AR-COMPLETE 4
Y - SEPARATE ILLUSTRATION
<END>

516-1663 GENERAL AR
S/N: FLX1-UP
60-HERTZ
SMCS-1000, 4450 i06828440
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 444-7559 1 ENGINE AR-COMPLETE 7
Y - SEPARATE ILLUSTRATION
<END>

516-1664 GENERAL AR
S/N: FLX1-UP
50-HERTZ
SMCS-1000, 4450 i06828443
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 444-7560 1 ENGINE AR-COMPLETE 9
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 1 of 1 ENGINE ARRANGEMENT 59


ENGINE ARRANGEMENT
516-1665 GENERAL AR
S/N: FLX1-UP
50-HERTZ
SMCS-1000, 4450 i06828444
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 440-9146 1 ENGINE AR-CORE 45
Y - SEPARATE ILLUSTRATION
<END>

516-1666 GENERAL AR
S/N: FLX1-UP
50-HERTZ
SMCS-1000, 4450 i06828446
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 440-9147 1 ENGINE AR-CORE 47
Y - SEPARATE ILLUSTRATION
<END>

516-1667 GENERAL AR
S/N: FLX1-UP
50-HERTZ
SMCS-1000, 4450 i06828447
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 441-9371 1 ENGINE AR-CORE 49
Y - SEPARATE ILLUSTRATION
<END>

516-1668 GENERAL AR
S/N: FLX1-UP
50-HERTZ
SMCS-1000, 4450 i06828186
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 447-6198 1 ENGINE AR-CORE 51
Y - SEPARATE ILLUSTRATION
<END>

516-1669 GENERAL AR
S/N: FLX1-UP
60-HERTZ
SMCS-1000, 4450 i06828221
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 447-6199 1 ENGINE AR-CORE 53
Y - SEPARATE ILLUSTRATION
<END>

60 ENGINE ARRANGEMENT 1 of 1 M0077002-10


ENGINE ARRANGEMENT
522-5224 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07407267
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 496-9942 1 ENGINE AR-COMPLETE 15
Y - SEPARATE ILLUSTRATION
<END>

522-5226 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07044295
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 521-6190 1 ENGINE AR-COMPLETE 19
Y - SEPARATE ILLUSTRATION
<END>

523-9404 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07051581
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 495-8139 1 ENGINE AR-COMPLETE 12
Y - SEPARATE ILLUSTRATION
<END>

523-9405 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07389839
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 495-8142 1 ENGINE AR-COMPLETE 13
Y - SEPARATE ILLUSTRATION
<END>

523-9406 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07051593
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 521-6189 1 ENGINE AR-COMPLETE 17
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 1 of 1 ENGINE ARRANGEMENT 61


ENGINE ARRANGEMENT
525-2320 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07041566
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 523-3429 1 ENGINE AR-COMPLETE 26
Y - SEPARATE ILLUSTRATION
<END>

525-2321 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07039741
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 523-3430 1 ENGINE AR-COMPLETE 28
Y - SEPARATE ILLUSTRATION
<END>

525-2322 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07041484
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 523-3431 1 ENGINE AR-COMPLETE 30
Y - SEPARATE ILLUSTRATION
<END>

525-2323 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07041499
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 523-3432 1 ENGINE AR-COMPLETE 32
Y - SEPARATE ILLUSTRATION
<END>

525-2324 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07040294
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 523-3433 1 ENGINE AR-COMPLETE 34
Y - SEPARATE ILLUSTRATION
<END>

62 ENGINE ARRANGEMENT 1 of 1 M0077002-10


ENGINE ARRANGEMENT
525-2325 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07041554
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 523-3426 1 ENGINE AR-COMPLETE 20
Y - SEPARATE ILLUSTRATION
<END>

525-2326 GENERAL AR
S/N: TZK1-UP; FLX1-UP
SMCS-1000, 4450 i07039725
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 523-3427 1 ENGINE AR-COMPLETE 22
Y - SEPARATE ILLUSTRATION
<END>

525-2327 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07040287
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 523-3428 1 ENGINE AR-COMPLETE 24
Y - SEPARATE ILLUSTRATION
<END>

525-2328 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07039718
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 523-3434 1 ENGINE AR-COMPLETE 36
Y - SEPARATE ILLUSTRATION
<END>

525-2329 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07041551
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 523-3435 1 ENGINE AR-COMPLETE 38
Y - SEPARATE ILLUSTRATION
<END>

M0077002-10 1 of 1 ENGINE ARRANGEMENT 63


ENGINE ARRANGEMENT
525-2330 GENERAL AR
S/N: FLX1-UP
SMCS-1000, 4450 i07040289
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 523-3436 1 ENGINE AR-COMPLETE 40
Y - SEPARATE ILLUSTRATION
<END>

64 ENGINE ARRANGEMENT 1 of 1 M0077002-10


BASIC ENGINE
223-6408 BASE GP-VALVE COVER & INJ HARN
S/N: PRH1-UP
SMCS-1120, 1408 i02230983
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7E-6508 12 CAP AS (UNIT INJECTOR)
Y 2 1 226-4927 2 BASE GP-VALVE COVER & INJ HARN 66
3 1 1A-9579 32 BOLT (5/16-18X1.5-IN)
4 1 9M-1974 32 WASHER-HARD (8.8X16X2-MM THK)
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g01051256

M0077002-10 1 of 1 BASIC ENGINE 65


BASIC ENGINE
226-4927 BASE GP-VALVE COVER & INJ HARN
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 223-6408, 395-3227 BASE GP-VALVE COVER & INJ HARN
ALSO AN ATTACHMENT
SMCS-1120, 1408 i05509234
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6V-0128 1 SEAL-CONNECTOR
2 1 326-4512 6 MOUNTING-CABLE TIE
CY 3 1 435-8538 1 HARNESS AS-ENGINE (UNIT INJECTOR) 568
4 1 442-5727 1 BASE-VALVE COVER
5 1 123-3202 6 STRAP-CABLE
6 1 1H-3337 2 BOLT (1/4-20X0.875-IN)
7 1 222-6456 1 SEAL (VALVE COVER BASE)
8 1 8T-4205 2 WASHER-HARD (7.2X14.5X2-MM THK)
C - CHANGE FROM PREVIOUS TYPE
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g03486436

66 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
395-3227 BASE GP-VALVE COVER & INJ HARN
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
FOR USE WITH COMPRESSION BRAKES
PART OF 498-7249 ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1120, 1408 i05751431
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7E-6508 12 CAP AS
Y 2 1 226-4927 2 BASE GP-VALVE COVER & INJ HARN 66
3 1 1A-9579 24 BOLT (5/16-18X1.5-IN)
4 1 237-3759 8 STUD (5/16-18X2.36-IN)
5 1 9M-1974 32 WASHER-HARD (8.8X16X2-MM THK)
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g03377049

M0077002-10 1 of 1 BASIC ENGINE 67


BASIC ENGINE
260-9308 CAMSHAFT GP
S/N: JPE1-UP; PRH1-UP; TZK1-UP
ALSO AN ATTACHMENT
SMCS-1210 i05064569
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
R 1 1 420-9998 1 CAMSHAFT (RIGHT BANK)
R 2 1 421-0015 1 CAMSHAFT (LEFT BANK)
R - REMANUFACTURED PART MAY BE AVAILABLE

GRAPHIC #1 <END> g01051265

68 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
521-5888 CAMSHAFT GP
S/N: JP51-UP; PRH1-UP; TZK1-UP
PART OF 498-7249 ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1210 i06934342
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 507-1427 1 CAMSHAFT (LEFT BANK)
2 1 507-1430 1 CAMSHAFT (RIGHT BANK)

GRAPHIC #1 <END> g06175099

M0077002-10 1 of 1 BASIC ENGINE 69


BASIC ENGINE
254-0002 COUPLING GP
S/N: G1B1-UP; G1F1-UP; G1H1-UP
PART OF 252-3755, 252-3757, 252-3759, 252-3761, 252-3771, 252-3773, 252-3775, 252-
3777, 252-3787, 252-3789, 252-3791, 252-3793, 252-3993, 252-3995, 252-3997, 252-
3999, 252-4009, 252-4011, 252-4013, 252-4015, 252-4105, 252-4107, 252-4109, 252-
4111, 553-3947 GENERATOR GP
SMCS-3279 i03244575
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 8T-6430 12 BOLT (M20X2.5X50-MM)
2 1 081-5553 12 WASHER
3 1 253-9900 4 PLATE AS
M - METRIC PART

GRAPHIC #1 <END> g01755431

70 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
320-2929 COUPLING GP-FLEXIBLE
S/N: TZK1-UP; FLX1-UP
PART OF 371-3655 COUPLING GP-GENERATOR DRIVE
AN ATTACHMENT
SMCS-3252 i04432480
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 302-8848 1 COUPLING-OUTER
2 1 312-7710 3 SPACER-SPECIAL
3 1 312-7711 6 WASHER-BEVEL (16.3X26X5-MM THK)
4 1 320-2927 1 COUPLING-INNER

GRAPHIC #1 <END> g02642500

M0077002-10 1 of 1 BASIC ENGINE 71


BASIC ENGINE
386-5150 COUPLING GP-GENERATOR
S/N: G3F1-UP
PART OF 418-5439 GENERATOR GP
AN ATTACHMENT
SMCS-4456 i05366196
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 081-5553 12 WASHER
2 1 386-5149 2 PLATE-DRIVE
M 3 1 8T-6430 12 BOLT (M20X2.5X50-MM)
M - METRIC PART

GRAPHIC #1 <END> g03403846

72 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
329-0944 COVER GP-ACCESS–ENGINE, REAR
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3427, 523-
3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-
3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1122, 726A i05432940
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-1114 1 COVER
2 1 9Y-6089 1 GASKET
3 1 133-9116 2 COVER
4 1 226-4753 1 GASKET
5 1 227-5538 3 SEAL-O-RING
6 1 232-3273 1 COVER
7 1 234-8937 1 SEAL-INTEGRAL
Y 8 1 258-7551 1 BREATHER GP (CRANKCASE) 187
9 1 273-8703 2 COVER
10 1 280-4155 2 SEAL-INTEGRAL
11 1 061-9455 1 SEAL-O-RING
12 1 0S-1566 3 BOLT (5/8-11X1.5-IN)
13 1 0S-1588 11 BOLT (3/8-16X1.25-IN)
14 1 0S-1594 9 BOLT (3/8-16X1-IN)
15 1 0S-1619 1 BOLT (3/8-16X3-IN)
16 1 1A-0291 1 COVER-SHAFT
17 1 2P-2772 1 COVER
18 1 5M-2894 22 WASHER-HARD (10.2X18.5X2.5-MM THK)
19 1 5P-8247 3 WASHER-HARD (17X32X3.5-MM THK)
20 1 129-3172 1 STUD-MOUNTING (3/8-16X1.564-IN)
Y - SEPARATE ILLUSTRATION

M0077002-10 1 of 2 BASIC ENGINE 73


BASIC ENGINE
329-0944 COVER GP-ACCESS (contd.) i05432940

GRAPHIC #1 <END> g03460276

74 BASIC ENGINE 2 of 2 M0077002-10


BASIC ENGINE
393-1537 COVER GP-CYLINDER BLOCK
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3427, 523-
3429, 523-3430, 523-3431, 523-3434, 523-3435, 523-3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1201 i04956321
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2P-2772 1 COVER
2 1 4N-1683 1 COVER
3 1 239-5571 1 SEAL-INTEGRAL
4 1 343-8888 1 GASKET
5 1 391-5624 1 COVER
6 1 0L-1351 2 BOLT (3/8-16X0.875-IN)
7 1 0S-1591 6 BOLT (3/8-16X1.5-IN)
8 1 0S-1594 5 BOLT (3/8-16X1-IN)
9 1 234-8937 1 SEAL-INTEGRAL
10 1 239-5572 1 SEAL-INTEGRAL
11 1 4N-0794 1 COVER
12 1 5M-2894 13 WASHER-HARD (10.2X18.5X2.5-MM THK)
13 1 7M-8485 1 SEAL-O-RING
14 1 9S-4181 1 PLUG (1-5/16-12-THD)

GRAPHIC #1 <END> g03151219

M0077002-10 1 of 1 BASIC ENGINE 75


BASIC ENGINE
397-5083 COVER GP-CYLINDER BLOCK
S/N: JPE1-UP; PRH1-UP
FOR USE WITH 391-3034–PAGE: 225
PART OF 523-3428, 523-3432, 523-3433 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1201 i05242975
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2P-2772 1 COVER
2 1 4N-1683 1 COVER
3 1 6N-7854 1 COVER
4 1 239-5571 1 SEAL-INTEGRAL
5 1 343-8888 1 GASKET
6 1 391-5624 1 COVER
7 1 0L-1351 2 BOLT (3/8-16X0.875-IN)
8 1 0S-1591 6 BOLT (3/8-16X1.5-IN)
9 1 0S-1594 5 BOLT (3/8-16X1-IN)
10 1 234-8937 1 SEAL-INTEGRAL
11 1 239-5572 1 SEAL-INTEGRAL
12 1 5M-2894 13 WASHER-HARD (10.2X18.5X2.5-MM THK)
13 1 7M-8485 1 SEAL-O-RING
14 1 9S-4181 1 PLUG (1-5/16-12-THD)

GRAPHIC #1 <END> g03350387

76 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
492-2883 COVER GP-ENGINE–CONTROLS
S/N: TZK1-UP; FLX1-UP
AN ATTACHMENT
SMCS-1000 i07074134
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 492-2884 1 COVER AS
M 1 235-4451 3 BOLT-FLANGE HEAD (M6X1X16-MM)
H 1 244-9631 SEAL (7-DM)
1 492-2885 1 COVER
H - ORDER BY THE DECIMETER
M - METRIC PART

GRAPHIC #1 <END> g06093920

M0077002-10 1 of 1 BASIC ENGINE 77


BASIC ENGINE
275-0030 COVER GP-ENGINE LIFTING EYE–REAR
S/N: TZK1-UP; FLX1-UP
AN ATTACHMENT
SMCS-1122 i05512480
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 275-0031 1 COVER
M 2 1 6V-7743 1 LOCKNUT (M6X1-THD)
M 3 1 8C-8451 1 BOLT (M6X1X40-MM)
M - METRIC PART

GRAPHIC #1 <END> g02589197

78 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
275-0032 COVER GP-ENGINE LIFTING EYE–FRONT
S/N: TZK1-UP; FLX1-UP
AN ATTACHMENT
SMCS-1122 i05512481
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 275-0033 1 COVER
M 2 1 6V-7743 1 LOCKNUT (M6X1-THD)
M 3 1 8T-4971 1 BOLT (M6X1X30-MM)
M - METRIC PART

GRAPHIC #1 <END> g02589136

M0077002-10 1 of 1 BASIC ENGINE 79


BASIC ENGINE
3N-8594 COVER GP-ENGINE LIFTING EYE
S/N: TZK1-UP; FLX1-UP
AN ATTACHMENT
SMCS-1122 i06682791
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3N-8593 1 COVER-EYE
3 1 8T-9368 1 BOLT (1/4-20X2.25-IN)
4 1 3E-9865 1 LOCKNUT (1/4-20-THD)

GRAPHIC #1 <END> g00720602

80 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
521-8055 COVER GP-ENGINE LIFTING EYE
S/N: TZK1-UP; FLX1-UP
AN ATTACHMENT
SMCS-1122 i07426270
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3N-8591 4 FILM-INFORMATION (DO NOT LIFT)
2 1 3N-8593 4 COVER-EYE
3 1 3E-9865 4 LOCKNUT (1/4-20-THD)
4 1 8T-9367 4 BOLT (1/4-20X2-IN)

GRAPHIC #1 <END> g06218564

M0077002-10 1 of 1 BASIC ENGINE 81


BASIC ENGINE
238-9863 COVER GP-FRONT HOUSING
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
FOR USE WITH DRY NARROW ENGINE
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3427, 523-
3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-
3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1151, 1166 i07435093
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4P-7820 1 COVER-ACCESSORY DRIVE
2 1 234-3441 2 SUPPORT-HOUSING (LH)
3 1 239-1139 2 SEAL
4 1 274-4051 2 COVER-CAMSHAFT
5 1 125-9794 1 SEAL-O-RING
6 1 0S-1590 4 BOLT (3/8-16X2-IN)
7 1 0S-1594 3 BOLT (3/8-16X1-IN)
8 1 0T-0573 4 BOLT (3/8-16X2.75-IN)
9 1 2M-1538 1 STUD-TAPERLOCK (3/8-16X1.6-IN)
10 1 2P-1974 3 STUD-TAPERLOCK (3/8-16X4.2-IN)
11 1 3K-3256 1 STUD-TAPERLOCK (3/8-16X1.7-IN)
12 1 5F-4899 2 BOLT (3/8-16X5.5-IN)
13 1 5M-2894 5 WASHER-HARD (10.2X18.5X2.5-MM THK)
14 1 9S-8752 6 NUT-FULL (3/8-16-THD)
15 1 9X-6458 14 WASHER-HARD (10.2X22.5X3-MM THK)

82 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
238-9863 COVER GP-FRONT HOUSING (contd.) i07435093

GRAPHIC #1 <END> g06323444

M0077002-10 2 of 2 BASIC ENGINE 83


BASIC ENGINE
396-5693 COVER GP-OIL PAN
S/N: JPE1-UP; PRH1-UP
FOR USE WITH 384-5029–PAGE: 165, 394-5282–PAGE: 190
PART OF 523-3427, 523-3434, 523-3435 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1302 i05518181
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 238-5084 1 SEAL-O-RING
2 1 287-7301 1 VALVE-BALL
3 1 309-5131 1 PLUG AS
1 9S-8006 1 PLUG (7/8-14-THD)
1 238-5081 1 SEAL-O-RING
4 1 319-6234 2 PLUG AS
(EACH INCLUDES)
1 9S-9334 1 PLUG-O-RING
1 238-5084 1 SEAL-O-RING

GRAPHIC #1 <END> g03054556

84 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
396-5704 COVER GP-OIL PAN
S/N: JPE1-UP; PRH1-UP
PROVIDES A COVER GP FOR 500 HRS OIL PAN WITH OIL LEVEL REGULATOR
FOR USE WITH 384-5029–PAGE: 165, 394-5282–PAGE: 190, 391-3034–PAGE: 225
PART OF 523-3428 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1302 i06824512
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 238-5084 1 SEAL-O-RING
2 1 287-7301 1 VALVE-BALL (DRAIN)
3 1 309-5131 1 PLUG AS
1 9S-8006 1 PLUG (7/8-14-THD)
1 238-5081 1 SEAL-O-RING
4 1 319-6234 1 PLUG AS
1 9S-9334 1 PLUG-O-RING
1 238-5084 1 SEAL-O-RING

GRAPHIC #1 <END> g03350787

M0077002-10 1 of 1 BASIC ENGINE 85


BASIC ENGINE
239-2252 COVER GP-VALVE MECHANISM
S/N: PRH1-UP
PART OF 523-3434, 523-3435 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1107 i06239028
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 2 212-7728 36 ISOLATOR AS
2 1 224-7506 6 SEAL-VALVE COVER
3 2 224-9907 4 STUD (5/16-18-THD)
4 2 345-2009 6 COVER (VALVE MECHANISM)
5 2 7X-0440 30 BOLT (5/16-18X1.75-IN)
6 2 8T-4224 36 WASHER-HARD (8.8X16X2-MM THK)
7 1 394-1321 2 STUD (5/16-18-THD)

GRAPHIC #1 g03872774

86 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
239-2252 COVER GP-VALVE MECHANISM (contd.) i06239028

GRAPHIC #2 <END> g03872712

M0077002-10 2 of 2 BASIC ENGINE 87


BASIC ENGINE
446-7647 COVER GP-VALVE MECHANISM
S/N: JPE1-UP; PRH1-UP
PART OF 523-3426, 523-3427, 523-3428 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1107 i06824477
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 449-9059 6 SEAL
2 1 491-4030 6 COVER (VALVE MECHANISM)
3 1 4P-8525 36 SPACER (9X16X30-MM THK)
4 1 7X-0440 36 BOLT (5/16-18X1.75-IN)

88 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
446-7647 COVER GP-VALVE MECHANISM (contd.) i06824477

GRAPHIC #1 <END> g03583817

M0077002-10 2 of 2 BASIC ENGINE 89


BASIC ENGINE
464-0317 COVER GP-VALVE MECHANISM
S/N: PRH1-UP; TZK1-UP
PART OF 523-3429, 523-3430, 523-3431, 523-3432, 523-3433, 523-3436, 536-9857 ENGINE
AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1107 i06933232
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4P-8525 36 SPACER (9X16X30-MM THK)
2 1 7X-0440 30 BOLT (5/16-18X1.75-IN)
3 1 224-9907 4 STUD (5/16-18-THD)
4 1 491-4030 5 COVER
5 1 491-4672 1 COVER
6 1 449-9059 6 SEAL
7 1 394-1321 2 STUD (5/16-18-THD)

90 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
464-0317 COVER GP-VALVE MECHANISM (contd.) i06933232

GRAPHIC #1 <END> g03889474

M0077002-10 2 of 2 BASIC ENGINE 91


BASIC ENGINE
519-1066 COVER GP-VALVE MECHANISM
S/N: JP51-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1107 i06934203
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 212-7728 36 ISOLATOR AS
2 1 224-7506 6 SEAL-VALVE COVER
3 1 345-2009 6 COVER
4 1 224-9907 4 STUD (5/16-18-THD)
5 1 7X-0440 32 BOLT (5/16-18X1.75-IN)
6 1 8T-4224 36 WASHER-HARD (8.8X16X2-MM THK)

GRAPHIC #1 <END> g06184906

92 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
224-3250 CRANKSHAFT GP
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 498-7249 ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1202 i04769513
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
J 1 1 253-1752 2 PLATE-THRUST
Y 2 1 319-7401 1 SEAL GP-CRANKSHAFT (FRONT) 181
J 3 1 317-8766 7 BEARING-MAIN (STANDARD)
AB 4W-5698 BEARING-MAIN (0.63-MM US)
AB 4W-5699 BEARING-MAIN (1.27-MM US)
AB 4W-5700 BEARING-MAIN (0.63-MM OS)
AB 4W-5701 BEARING-MAIN (0.63-MM OS, 0.63-MM US)
R 4 1 384-9908 1 CRANKSHAFT AS
4A 1 223-9135 1 GEAR-CRANKSHAFT (99-TEETH)
4B 1 7S-5005 1 DOWEL
4C 1 4N-0684 1 DOWEL

AVAILABLE REPAIR KIT(S):


AJ 243-6718 KIT-CRANKSHAFT BEARING (STANDARD)
(INCLUDES A COMPLETE SET OF MAIN BEARINGS &
THRUST PLATES)
A - NOT PART OF THIS GROUP
B - USE AS REQUIRED
J - KIT MARKED J INCLUDES PART(S) MARKED J
R - REMANUFACTURED PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION

M0077002-10 1 of 2 BASIC ENGINE 93


BASIC ENGINE
224-3250 CRANKSHAFT GP (contd.) i04769513

GRAPHIC #1 <END> g01301827

94 BASIC ENGINE 2 of 2 M0077002-10


BASIC ENGINE
348-9904 CYLINDER BLOCK AS
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 348-9906 CYLINDER BLOCK AS
ALSO AN ATTACHMENT
SMCS-1201 i05426051
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3P-1323 14 BOLT-BEARING CAP (7/8-14X7.75-IN)
2 1 225-5966 1 SLEEVE
3 1 232-7607 7 CAP-CRANKSHAFT
4 1 365-4307 14 BOLT-12 POINT HEAD (M11X1.25X50-MM)
5 1 341-0087 2 PLUG AS
(EACH INCLUDES)
1 6V-6609 1 SEAL-O-RING
1 9S-4185 1 PLUG (3/4-16-THD)
6 1 4N-0685 1 BUSHING (1-IN WIDE)
7 1 4N-6658 1 BUSHING (1.3-IN WIDE)
9 1 9H-1031 14 WASHER-HARD (24X41.5X6-MM THK)

GRAPHIC #1 <END> g03461936

M0077002-10 1 of 1 BASIC ENGINE 95


BASIC ENGINE
348-9906 CYLINDER BLOCK AS
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 349-2859 CYLINDER BLOCK GP
ALSO AN ATTACHMENT
SMCS-1201 i07344740
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 9L-5854 12 BAND-FILLER (130.2-MM ID)
2 1 155-0809 12 SEAL-LINER
3 1 155-0810 12 SEAL-LINER
4 1 155-2793 12 SEAL-LINER
5 1 556-0701 12 LINER-CYLINDER
Y 6 1 348-9904 1 CYLINDER BLOCK AS 95
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g02027056

96 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
349-2859 CYLINDER BLOCK GP
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 498-7249 ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1201 i07046626
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 354-8484 2 GASKET-PLATE
2 1 240-9543 14 WASHER (12.45X22.35X1.82-MM THK)
3 1 5P-8356 4 SEAL-O-RING
4 1 4N-1650 4 DOWEL
5 1 315-9859 2 PLUG AS
(EACH INCLUDES)
1 9S-8008 1 PLUG (1-1/16-12-THD)
1 238-5082 1 SEAL-O-RING
6 1 225-3100 2 PLATE-SPACER
7 1 7C-9614 4 PLUG-TAPERLOCK (1-5/8-12-THD)
8 1 4N-0683 4 DOWEL
9 1 214-1728 1 STUD (3/8-16, 1/8-27X3.5-IN)
10 1 6L-4428 3 STUD-TAPERLOCK (3/8-16X4.01-IN)
11 1 8T-6757 1 PLUG-PIPE
Y 12 1 348-9906 1 CYLINDER BLOCK AS 96
13 1 307-2671 1 PLUG AS
1 9S-8002 1 PLUG (7/16-20-THD)
1 214-7566 1 SEAL-O-RING
14 1 3B-0645 1 PLUG-CUP

ABFN 1 6I-4361 INSERT-LINER SEAT (0.772-MM THK)


ABFN 1 9Y-3368 INSERT-LINER SEAT (0.822-MM THK)
ABFN 1 6I-4362 INSERT-LINER SEAT (0.872-MM THK)
ABFN 1 6I-4363 INSERT-LINER SEAT (1.555-MM THK)
ABFN 1 2W-3815 INSERT-LINER SEAT (1.605-MM THK)
ABFN 1 6I-4364 INSERT-LINER SEAT (1.655-MM THK)
ABFN 1 6I-4365 INSERT-LINER SEAT (2.66-MM THK)
ABFN 1 5N-0093 INSERT-LINER SEAT (2.71-MM THK)
ABFN 1 6I-4366 INSERT-LINER SEAT (2.76-MM THK)
ABFN 1 101-0524 INSERT-LINER SEAT (5.16-MM THK)
ABFN 1 101-0523 INSERT-LINER SEAT (5.21-MM THK)
ABFN 1 101-0525 INSERT-LINER SEAT (5.26-MM THK)
A - NOT PART OF THIS GROUP
B - USE AS REQUIRED
F - NOT SHOWN
N - FOR SALVAGE OF DAMAGED LIFTER BORES IN CYLINDER BLOCK REFER TO SEBF8076 IN SISWEB
Y - SEPARATE ILLUSTRATION

M0077002-10 1 of 2 BASIC ENGINE 97


BASIC ENGINE
349-2859 CYLINDER BLOCK GP (contd.) i07046626

GRAPHIC #1 <END> g02058413

98 BASIC ENGINE 2 of 2 M0077002-10


BASIC ENGINE
396-8374 CYLINDER HEAD AS
S/N: PRH1-UP; TZK1-UP
PART OF 396-8375 CYLINDER HEAD GP
ALSO AN ATTACHMENT
SMCS-1100, 1101 i04941680
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 122-7375 24 GUIDE-VALVE (STANDARD)
AB 1 122-0447 GUIDE-VALVE (0.51-MM OS)
AB 1 122-8612 GUIDE-VALVE (0.13-MM OS)
2 1 216-5582 7 BUSHING (STANDARD)
AB 1 217-0751 BUSHING (0.25-MM OS)
AB 1 217-0752 BUSHING (0.762-MM OS)
AB 1 261-3429 BUSHING (1.778-MM OS)
AB 1 261-3430 BUSHING (1.27-MM OS)
3 1 226-5561 12 INSERT-VALVE SEAT (EXHAUST) (STANDARD)
AB 1 288-4883 INSERT-VALVE SEAT (0.51-MM OS, EXHAUST)
AB 1 288-4884 INSERT-VALVE SEAT (0.76-MM OS, EXHAUST)
4 1 263-4920 6 SLEEVE-INJECTOR (INLET)
5 1 280-3979 12 INSERT-VALVE SEAT (INLET) (STANDARD)
AB 1 288-4881 INSERT-VALVE SEAT (INLET) (0.51-MM OS)
AB 1 288-4882 INSERT-VALVE SEAT (0.76-MM OS, INLET)
6 1 9X-7430 6 SEAL-O-RING
7 1 166-2904 12 SEAL-O-RING
8 1 3B-0623 36 PLUG-CUP
9 1 3B-0645 2 PLUG-CUP
10 1 8T-6757 3 PLUG-PIPE
A - NOT PART OF THIS GROUP
B - USE AS REQUIRED

M0077002-10 1 of 2 BASIC ENGINE 99


BASIC ENGINE
396-8374 CYLINDER HEAD AS (contd.) i04941680

GRAPHIC #1 <END> g03149436

100 BASIC ENGINE 2 of 2 M0077002-10


BASIC ENGINE
431-1153 CYLINDER HEAD AS
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 431-1161 CYLINDER HEAD AS
ALSO AN ATTACHMENT
SMCS-1100, 1101 i05258870
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 122-7375 12 GUIDE-VALVE
AB 1 122-0447 GUIDE-VALVE (0.51-MM OS)
AB 1 122-8612 GUIDE-VALVE (0.13-MM OS)
2 1 216-5582 7 BUSHING
AB 1 217-0751 BUSHING (0.25-MM OS)
AB 1 217-0752 BUSHING (0.762-MM OS)
AB 1 261-3429 BUSHING (1.778-MM OS)
AB 1 261-3430 BUSHING (1.27-MM OS)
3 1 224-3983 12 INSERT-SEAT (INLET)
AB 1 314-3063 INSERT-VALVE SEAT (0.55-MM THK) (INLET)
AB 1 314-3064 INSERT-VALVE SEAT (0.13-MM OS, INLET)
AB 1 314-3065 INSERT-VALVE SEAT (0.13-MM OS) (INLET)
AB 1 314-3066 INSERT-VALVE SEAT (0.26-MM OS, INLET)
AB 1 314-3067 INSERT-VALVE SEAT (0.26-MM OS) (INLET)
AB 1 314-3068 INSERT-VALVE SEAT (0.51-MM OS, INLET)
AB 1 314-3069 INSERT-VALVE SEAT (0.51-MM OS) (INLET)
4 1 226-5561 12 INSERT-VALVE SEAT (EXHAUST)
AB 1 288-4883 INSERT-VALVE SEAT (0.51-MM OS, EXHAUST)
AB 1 288-4884 INSERT-VALVE SEAT (0.76-MM OS, EXHAUST)
5 1 263-4920 6 SLEEVE-INJECTOR (INLET)
6 1 9X-7430 6 SEAL-O-RING
7 1 376-6566 12 GUIDE-VALVE
8 1 166-2904 12 SEAL-O-RING
9 1 3B-0623 36 PLUG-CUP
10 1 3B-0645 2 PLUG-CUP
11 1 8T-6757 3 PLUG-PIPE
A - NOT PART OF THIS GROUP
B - USE AS REQUIRED

M0077002-10 1 of 2 BASIC ENGINE 101


BASIC ENGINE
431-1153 CYLINDER HEAD AS (contd.) i05258870

GRAPHIC #1 <END> g03380841

102 BASIC ENGINE 2 of 2 M0077002-10


BASIC ENGINE
431-1161 CYLINDER HEAD AS
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 433-2365 CYLINDER HEAD GP
ALSO AN ATTACHMENT
SMCS-1100, 1101 i06745861
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2A-4429 48 LOCK-RETAINER
2 1 6I-0928 24 WASHER-SPECIAL
3 1 490-7199 12 VALVE-INLET
4 1 490-7200 12 VALVE-EXHAUST
5 1 211-3122 24 SPRING-VALVE (INNER)
6 1 247-9908 24 SPRING-VALVE (OUTER)
Y 7 1 431-1153 1 CYLINDER HEAD AS 101
8 1 163-2478 24 SEAL-VALVE STEM
9 1 186-2001 24 ROTOCOIL AS
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g03380868

M0077002-10 1 of 1 BASIC ENGINE 103


BASIC ENGINE
284-8895 CYLINDER HEAD GP
S/N: PRH1-UP; TZK1-UP
ALSO AN ATTACHMENT
SMCS-1100 i05205981
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 359-1439 48 SEAL AS-WATER
2 1 6I-4025 32 FASTENER GP-CYLINDER HEAD
(EACH INCLUDES)
1 5H-1504 1 WASHER-HARD (20X33.5X5-MM THK)
1 124-1855 1 BOLT-12 POINT HEAD (3/4-16X7.638-IN)
3 1 106-1792 24 STUD-TAPERLOCK (3/8-16X4-IN)
4 1 106-5673 20 FASTENER GP-CYLINDER HEAD
(EACH INCLUDES)
1 5H-1504 1 WASHER-HARD (20X33.5X5-MM THK)
1 124-1854 1 BOLT-12 POINT HEAD (3/4-16X8.5-IN)
5 1 225-3099 2 GASKET-CYLINDER HEAD
6 1 248-0036 26 BOLT-WASHER HEAD (3/8-16X6-IN)
CYR 7 1 396-8375 2 CYLINDER HEAD GP 108
8 1 183-3407 10 PLUG AS
(EACH INCLUDES)
1 9S-8004 1 PLUG (9/16-18-THD)
8A 1 214-7568 1 SEAL-O-RING
9 1 353-5126 4 PLUG AS
(EACH INCLUDES)
1 6V-6609 1 SEAL-O-RING
1 9S-8005 1 PLUG (3/4-16-THD)
C - CHANGE FROM PREVIOUS TYPE
R - REMANUFACTURED PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION

104 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
284-8895 CYLINDER HEAD GP (contd.) i05205981

GRAPHIC #1 <END> g02225133

M0077002-10 2 of 2 BASIC ENGINE 105


BASIC ENGINE
396-8375 CYLINDER HEAD GP*R
S/N: PRH1-UP
PART OF 284-8895 CYLINDER HEAD GP
ALSO AN ATTACHMENT
SMCS-1100 i06754379
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2A-4429 48 LOCK-RETAINER
2 1 6I-0928 24 WASHER-SPECIAL
C 3 1 490-7200 12 VALVE-EXHAUST
4 1 211-3122 24 SPRING-VALVE
C 5 1 490-7198 12 VALVE-INLET
6 1 247-9908 24 SPRING-VALVE
Y 7 1 396-8374 1 CYLINDER HEAD AS 99
8 1 163-2478 24 SEAL-VALVE STEM
9 1 186-2001 24 ROTOCOIL AS
C - CHANGE FROM PREVIOUS TYPE
Y - SEPARATE ILLUSTRATION

106 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
396-8375 CYLINDER HEAD GP (contd.) i06754379

GRAPHIC #1 <END> g03148496

M0077002-10 2 of 2 BASIC ENGINE 107


BASIC ENGINE
396-8375 CYLINDER HEAD GP*R
S/N: PRH1-UP; TZK1-UP
PART OF 284-8895 CYLINDER HEAD GP
AN ATTACHMENT
SMCS-1100 i04941608
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2A-4429 48 LOCK-RETAINER
2 1 6I-0928 24 WASHER-SPECIAL
3 1 153-7024 12 VALVE-EXHAUST
4 1 211-3122 24 SPRING-VALVE
5 1 236-5605 12 VALVE-INLET
6 1 247-9908 24 SPRING-VALVE
Y 7 1 396-8374 1 CYLINDER HEAD AS 99
8 1 163-2478 24 SEAL-VALVE STEM
9 1 186-2001 24 ROTOCOIL AS
Y - SEPARATE ILLUSTRATION

108 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
396-8375 CYLINDER HEAD GP (contd.) i04941608

GRAPHIC #1 <END> g03148496

M0077002-10 2 of 2 BASIC ENGINE 109


BASIC ENGINE
433-2365 CYLINDER HEAD GP
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 498-7249 ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1100 i05925779
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6I-4025 32 FASTENER GP-CYLINDER HEAD (MARKED Y)
(EACH INCLUDES)
1 5H-1504 1 WASHER-HARD (20X33.5X5-MM THK)
1 124-1855 1 BOLT-12 POINT HEAD (3/4-16X7.638-IN)
2 1 106-5673 20 FASTENER GP-CYLINDER HEAD (MARKED X)
(EACH INCLUDES)
1 5H-1504 1 WASHER-HARD (20X33.5X5-MM THK)
1 124-1854 1 BOLT-12 POINT HEAD (3/4-16X8.5-IN)
3 1 225-3099 2 GASKET-CYLINDER HEAD
4 1 359-1439 48 SEAL AS-WATER
Y 5 1 431-1161 2 CYLINDER HEAD AS 103
C 6 1 183-3407 10 PLUG AS
(EACH INCLUDES)
1 9S-8004 1 PLUG (9/16-18-THD)
1 214-7568 1 SEAL-O-RING
7 1 248-0036 26 BOLT-WASHER HEAD (3/8-16X6-IN)
8 1 353-5126 4 PLUG AS
(EACH INCLUDES)
1 6V-6609 1 SEAL-O-RING
1 9S-8005 1 PLUG (3/4-16-THD)
C - CHANGE FROM PREVIOUS TYPE
Y - SEPARATE ILLUSTRATION

110 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
433-2365 CYLINDER HEAD GP (contd.) i05925779

GRAPHIC #1 <END> g03587375

M0077002-10 2 of 2 BASIC ENGINE 111


BASIC ENGINE
301-6972 DAMPER & PULLEY GP
S/N: JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8142, 496-9942, 523-3426, 523-3427, 523-3428, 523-3429, 523-3430, 523-
3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1205 i04940543
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5P-7310 12 BOLT-12 POINT HEAD (5/8-18X5.75-IN)
2 1 149-5267 12 STUD-TAPERLOCK
3 1 213-3199 1 DAMPER AS
4 1 264-6956 1 ADAPTER-DAMPER
5 1 301-4172 1 PULLEY (4-GROOVE)
C 6 1 304-6983 1 PULLEY (1-GROOVE)
7 1 145-5181 12 SPACER (13.5X25X12-MM THK)
8 1 1F-7958 12 NUT-FULL (1/2-13-THD)
C - CHANGE FROM PREVIOUS TYPE

GRAPHIC #1 <END> g03151064

112 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
504-3841 DAMPER & PULLEY GP
S/N: JP51-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 521-6189, 521-6190 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1205 i07391630
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 213-3199 1 DAMPER AS
2 1 504-3840 1 COUPLING AS
M 1 171-8971 6 BOLT (M20X2.5X65-MM)
3 1 504-3850 1 ADAPTER-DAMPER
4 1 546-0279 1 PULLEY
5 1 5P-5855 12 BOLT-12 POINT HEAD (1/2-13X1.75-IN)
6 1 5P-9266 8 BOLT-12 POINT HEAD (5/8-18X5.25-IN)
M - METRIC PART

GRAPHIC #1 <END> g06315352

M0077002-10 1 of 1 BASIC ENGINE 113


BASIC ENGINE
234-1579 DAMPER GP
S/N: PRH1-UP
PART OF 235-0993 GEAR GP-FRONT
SMCS-1205 i02067224
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 103-0126 1 DOWEL
2 1 9X-8872 16 BOLT-LOCKING (3/8-16X0.875-IN)

GRAPHIC #1 <END> g01051809

114 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
352-7936 DAMPER GP
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 355-2286 GEAR GP-FRONT
ALSO AN ATTACHMENT
SMCS-1205 i03875056
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 103-0126 1 DOWEL
2 1 0S-1571 8 BOLT (3/8-16X1.75-IN)

GRAPHIC #1 <END> g02124473

M0077002-10 1 of 1 BASIC ENGINE 115


BASIC ENGINE
357-0876 DRIVE GP-FAN–BELT
S/N: JPE1-UP; PRH1-UP
0.718:1 FAN DRIVE RATIO. PROVIDES A FAN HUB ASSEMBLY, FAN PULLEY, MOUNTING BRACKET,
AND FAN ADAPTER FOR A V-BELT DRIVEN FAN
FOR USE WITH 11/16 V-BELTS
PART OF 495-8142, 496-9942, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1359 i05684822
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-2538 1 BRACKET-FAN ADJUSTMENT
2 1 6N-2547 1 ADAPTER-FAN BRACKET
3 1 7E-4808 1 PLATE
4 1 164-4543 1 V-BELT SET (INCLUDES 4-BELTS) (FAN DRIVE)
5 1 272-1596 1 ADAPTER AS
6 1 444-6555 1 BRACKET AS
1 4N-0684 1 DOWEL
7 1 333-0773 1 SPACER-SPECIAL
8 1 333-0774 1 HUB
9 1 333-0776 1 SPACER-SPECIAL
10 1 333-0777 1 ADAPTER
11 1 333-2408 2 BALL BEARING
12 1 356-9922 1 PULLEY-FAN (4-GROOVE)
13 1 118-0275 4 WASHER (13.5X32X8-MM THK)
14 1 1A-2029 2 BOLT (3/8-16X1.125-IN)
15 1 1Y-3844 4 STUD-TAPERLOCK
16 1 2M-2488 6 STUD-TAPERLOCK (3/8-16X3.59-IN)
17 1 5M-2894 8 WASHER-HARD (10.2X18.5X2.5-MM THK)
18 1 6H-3956 1 PIN
19 1 6V-8188 4 NUT (1/2-13-THD)
20 1 6V-8801 1 NUT (3/8-16-THD)
21 1 9L-5595 1 BOLT (3/8-16X5-IN)
22 1 9S-8752 6 NUT-FULL (3/8-16-THD)
23 1 9X-8874 1 BOLT (1/2-13X3-IN)
24 1 420-6942 1 SPACER (40.4X49X5-MM THK)

116 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
357-0876 DRIVE GP-FAN (contd.) i05684822

GRAPHIC #1 <END> g03647538

M0077002-10 2 of 2 BASIC ENGINE 117


BASIC ENGINE
357-3624 DRIVE GP-FAN–BELT
S/N: PRH1-UP; TZK1-UP
0.625:1 FAN DRIVE RATIO. PROVIDES FAN HUB ASSEMBLY, FAN PULLEY, MOUNTING BRACKET,
AND FAN ADAPTER FOR A V-BELT DRIVEN FAN
FOR USE WITH 11/16 V-BELTS
ALSO AN ATTACHMENT
SMCS-1359 i05706084
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-2538 1 BRACKET-FAN ADJUSTMENT
2 1 6N-2547 1 ADAPTER-FAN BRACKET
3 1 7E-4808 1 PLATE
4 1 272-1596 1 ADAPTER AS
5 1 310-2199 1 V-BELT SET (INCLUDES 4-BELTS) (FAN DRIVE)
6 1 444-6555 1 BRACKET AS
1 4N-0684 1 DOWEL
7 1 333-0773 1 SPACER-SPECIAL
8 1 333-0774 1 HUB
9 1 333-0776 1 SPACER-SPECIAL
10 1 333-0777 1 ADAPTER
11 1 333-2408 2 BALL BEARING
12 1 346-4803 1 PULLEY-FAN (4-GROOVE)
13 1 118-0275 4 WASHER (13.5X32X8-MM THK)
14 1 1A-2029 2 BOLT (3/8-16X1.125-IN)
15 1 1Y-3844 4 STUD-TAPERLOCK
16 1 2M-2488 6 STUD-TAPERLOCK (3/8-16X3.59-IN)
17 1 5M-2894 8 WASHER-HARD (10.2X18.5X2.5-MM THK)
18 1 6H-3956 1 PIN
19 1 6V-8188 4 NUT (1/2-13-THD)
20 1 6V-8801 1 NUT (3/8-16-THD)
21 1 9L-5595 1 BOLT (3/8-16X5-IN)
22 1 9S-8752 6 NUT-FULL (3/8-16-THD)
23 1 9X-8874 1 BOLT (1/2-13X3-IN)
24 1 420-6942 1 SPACER (40.4X49X5-MM THK)

118 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
357-3624 DRIVE GP-FAN (contd.) i05706084

GRAPHIC #1 <END> g03647112

M0077002-10 2 of 2 BASIC ENGINE 119


BASIC ENGINE
388-0983 DRIVE GP-FAN
S/N: PRH1-UP
PART OF 523-3429, 523-3431, 523-3432, 523-3435 ENGINE AR-COMPLETE
SMCS-1359 i05870291
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-2538 1 BRACKET-FAN ADJUSTMENT
2 1 6N-2547 1 ADAPTER-FAN BRACKET
3 1 7E-4808 1 PLATE
Y 4 1 7W-3222 1 V-BELT SET (INCLUDES 4-BELTS) 185
5 1 272-1596 1 ADAPTER AS
6 1 444-6555 1 BRACKET AS
1 4N-0684 1 DOWEL
7 1 333-0773 1 SPACER-SPECIAL
8 1 333-0774 1 HUB
9 1 333-0776 1 SPACER-SPECIAL
10 1 333-0777 1 ADAPTER
11 1 333-2408 2 BALL BEARING
12 1 1A-2029 2 BOLT (3/8-16X1.125-IN)
13 1 1F-7960 4 WASHER (13.5X32X6-MM THK)
14 1 1Y-3844 4 STUD-TAPERLOCK
15 1 5M-2894 8 WASHER-HARD (10.2X18.5X2.5-MM THK)
16 1 6H-3956 1 PIN
17 1 6N-0597 1 PULLEY-FAN DRIVE (4-GROOVE)
18 1 6V-1427 6 STUD-TAPERLOCK (3/8-16X3.54-IN)
19 1 6V-8188 4 NUT (1/2-13-THD)
20 1 6V-8801 1 NUT (3/8-16-THD)
21 1 9L-5595 1 BOLT (3/8-16X5-IN)
22 1 9S-8752 6 NUT-FULL (3/8-16-THD)
23 1 9X-8874 1 BOLT (1/2-13X3-IN)
24 1 420-6942 1 SPACER (40.4X49X5-MM THK)
Y - SEPARATE ILLUSTRATION

120 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
388-0983 DRIVE GP-FAN (contd.) i05870291

GRAPHIC #1 <END> g03647724

M0077002-10 2 of 2 BASIC ENGINE 121


BASIC ENGINE
504-3851 DRIVE GP-FAN–BELT
S/N: PRH1-UP; TZK1-UP; FLX1-UP
PART OF 521-6189, 521-6190 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1359 i06934206
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-2538 1 BRACKET-FAN ADJUSTMENT
2 1 6N-2547 1 ADAPTER-FAN BRACKET
3 1 7E-4808 1 PLATE
Y 4 1 180-9571 1 V-BELT SET (INCLUDES 4-BELTS) 185
5 1 272-1596 1 ADAPTER AS
6 1 333-0773 1 SPACER-SPECIAL
7 1 333-0774 1 HUB
8 1 333-0776 1 SPACER-SPECIAL
9 1 333-0777 1 ADAPTER
10 1 333-2408 2 BALL BEARING
11 1 346-4803 1 PULLEY-FAN
12 1 420-6942 1 SPACER (40.4X49X5-MM THK)
13 1 444-6555 1 BRACKET AS
1 4N-0684 1 DOWEL
14 1 512-1452 1 PULLEY AS
14A 1 2P-8107 2 BEARING
15 1 518-1747 1 BRACKET-SUPPORT
16 1 520-9248 1 SHAFT
17 1 109-6494 1 RING-RETAINING
18 1 118-0275 4 WASHER (13.5X32X8-MM THK)
19 1 1A-2029 2 BOLT (3/8-16X1.125-IN)
20 1 1Y-3844 4 STUD-TAPERLOCK
21 1 2M-2488 6 STUD-TAPERLOCK (3/8-16X3.59-IN)
22 1 5M-2894 8 WASHER-HARD (10.2X18.5X2.5-MM THK)
23 1 6H-3956 1 PIN
24 1 6V-8188 4 NUT (1/2-13-THD)
25 1 6V-8801 1 NUT (3/8-16-THD)
26 1 6V-8918 8 BOLT (5/16-18X1.25-IN)
27 1 7X-0328 7 BOLT (1/2-13X3.5-IN)
28 1 8T-4223 7 WASHER-HARD (13.5X25.5X3-MM THK)
29 1 8T-4224 8 WASHER-HARD (8.8X16X2-MM THK)
30 1 9L-5595 1 BOLT (3/8-16X5-IN)
31 1 9S-8752 6 NUT-FULL (3/8-16-THD)
32 1 0L-1329 1 BOLT (1/2-13X3-IN)
Y - SEPARATE ILLUSTRATION

122 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
504-3851 DRIVE GP-FAN (contd.) i06934206

GRAPHIC #1 <END> g06185327

M0077002-10 2 of 2 BASIC ENGINE 123


BASIC ENGINE
504-3852 DRIVE GP-FAN
S/N: JP51-UP; PRH1-UP
PART OF 495-8139 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1359 i06938127
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-2538 1 BRACKET-FAN ADJUSTMENT
2 1 6N-2547 1 ADAPTER-FAN BRACKET
3 1 7E-4808 1 PLATE
4 1 233-8553 1 V-BELT SET (INCLUDES 4-BELTS)
5 1 272-1596 1 ADAPTER AS
6 1 333-0773 1 SPACER-SPECIAL
7 1 333-0774 1 HUB
8 1 333-0776 1 SPACER-SPECIAL
9 1 333-0777 1 ADAPTER
10 1 333-2408 2 BALL BEARING
11 1 356-9922 1 PULLEY-FAN
12 1 420-6942 1 SPACER (40.4X49X5-MM THK)
13 1 444-6555 1 BRACKET AS
1 4N-0684 1 DOWEL
14 1 512-1452 1 PULLEY AS
14A 1 2P-8107 2 BEARING
15 1 518-1747 1 BRACKET-SUPPORT
16 1 520-9248 1 SHAFT
17 1 109-6494 1 RING-RETAINING
18 1 118-0275 4 WASHER (13.5X32X8-MM THK)
19 1 1A-2029 2 BOLT (3/8-16X1.125-IN)
20 1 1Y-3844 4 STUD-TAPERLOCK
21 1 2M-2488 6 STUD-TAPERLOCK (3/8-16X3.59-IN)
22 1 5M-2894 8 WASHER-HARD (10.2X18.5X2.5-MM THK)
23 1 6H-3956 1 PIN
24 1 6V-8188 4 NUT (1/2-13-THD)
25 1 6V-8801 1 NUT (3/8-16-THD)
26 1 6V-8918 8 BOLT (5/16-18X1.25-IN)
27 1 7X-0328 7 BOLT (1/2-13X3.5-IN)
28 1 8T-4223 7 WASHER-HARD (13.5X25.5X3-MM THK)
29 1 8T-4224 8 WASHER-HARD (8.8X16X2-MM THK)
30 1 9L-5595 1 BOLT (3/8-16X5-IN)
31 1 9S-8752 6 NUT-FULL (3/8-16-THD)
32 1 0L-1329 1 BOLT (1/2-13X3-IN)

124 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
504-3852 DRIVE GP-FAN (contd.) i06938127

GRAPHIC #1 <END> g06185367

M0077002-10 2 of 2 BASIC ENGINE 125


BASIC ENGINE
522-3470 DRIVE GP-FAN
S/N: JPE1-UP; PRH1-UP
PART OF 523-3426, 523-3427, 523-3428, 523-3430, 523-3433, 523-3434, 523-3436 ENGINE
AR-COMPLETE
SMCS-1359 i07244326
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-2538 1 BRACKET-FAN ADJUSTMENT
2 1 6N-2547 1 ADAPTER-FAN BRACKET
3 1 7E-4808 1 PLATE
4 1 355-0674 1 V-BELT SET (INCLUDES 4-BELTS)
5 1 272-1596 1 ADAPTER AS
6 1 333-0773 1 SPACER-SPECIAL
7 1 333-0774 1 HUB
8 1 333-0776 1 SPACER-SPECIAL
9 1 333-0777 1 ADAPTER
10 1 333-2408 2 BALL BEARING
11 1 420-6942 1 SPACER (40.4X49X5-MM THK)
12 1 444-6555 1 BRACKET AS
1 4N-0684 1 DOWEL
13 1 1A-2029 2 BOLT (3/8-16X1.125-IN)
14 1 1F-7960 4 WASHER (13.5X32X6-MM THK)
15 1 1Y-3844 4 STUD-TAPERLOCK (1/2-13-THD)
16 1 5M-2894 8 WASHER-HARD (10.2X18.5X2.5-MM THK)
17 1 6H-3956 1 PIN
18 1 7N-8828 1 PULLEY-FAN DRIVE (4-GROOVE)
19 1 6V-1427 6 STUD-TAPERLOCK (3/8-16X3.54-IN)
20 1 6V-8188 4 NUT (1/2-13-THD)
21 1 6V-8801 1 NUT (3/8-16-THD)
22 1 9L-5595 1 BOLT (3/8-16X5-IN)
23 1 9S-8752 6 NUT-FULL (3/8-16-THD)
24 1 0L-1329 1 BOLT (1/2-13X3-IN)

126 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
522-3470 DRIVE GP-FAN (contd.) i07244326

GRAPHIC #1 <END> g06206124

M0077002-10 2 of 2 BASIC ENGINE 127


BASIC ENGINE
258-4884 FLYWHEEL GP
S/N: JPE1-UP; PRH1-UP; TZK1-UP
PART OF 523-3426, 523-3427, 523-3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-
3433, 523-3434, 523-3435, 523-3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1156 i05794548
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1N-3825 12 BOLT-12 POINT HEAD (5/8-18X6.75-IN)
2 1 2W-0765 1 FLYWHEEL AS
1 8M-6755 1 GEAR-FLYWHEEL (136-TEETH)
3 1 3G-8856 12 WASHER (17X30X5-MM THK)

GRAPHIC #1 <END> g01189794

128 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
511-8337 FLYWHEEL GP
S/N: JP51-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1156 i06934214
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3G-8856 12 WASHER (17X30X5-MM THK)
2 1 509-8504 1 FLYWHEEL AS
1 8M-6755 1 GEAR-FLYWHEEL (136-TEETH)
3 1 1N-3825 12 BOLT-12 POINT HEAD (5/8-18X6.75-IN)

GRAPHIC #1 <END> g06175161

M0077002-10 1 of 1 BASIC ENGINE 129


BASIC ENGINE
235-0993 GEAR GP-FRONT
S/N: PRH1-UP
SMCS-1151, 1162, 1206 i04431821
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3G-2292 5 BOLT-LOCKING (3/8-16X0.87-IN)
2 1 4N-0342 1 PLATE
3 1 7N-2443 1 WASHER-THRUST (2.508X3.5X0.188-IN THK)
4 1 109-3416 1 GEAR (85-TEETH) (OIL PUMP)
5 1 112-9217 1 PLATE-THRUST
6 1 117-9712 1 SHAFT-DRIVE IDLER
C 7 1 300-5575 1 GEAR AS-IDLER (99/43-TEETH)
1 1B-8705 1 KEY-WOODRUFF
1 131-7123 1 BUSHING
8 1 223-9137 1 GEAR AS (CAMSHAFT)
1 101-3374 1 GEAR (86-TEETH)
9 1 224-5332 2 PLATE-SEALING
Y 10 1 234-1579 2 DAMPER GP 114
11 1 236-4136 2 ADAPTER AS
(EACH INCLUDES)
1 4N-0684 2 DOWEL
12 1 031-5085 6 BOLT-LOCKING (1/4-20X1-IN)
13 1 0S-0509 2 BOLT (3/8-16X0.75-IN)
14 1 0S-1571 1 BOLT (3/8-16X1.75-IN)
15 1 117-8801 2 SEAL-O-RING
16 1 1B-8705 1 KEY-WOODRUFF
17 1 1P-7346 1 WASHER-HARD (10.2X35X6-MM THK)
18 1 2B-2695 4 BOLT (5/16-18X0.875-IN)
19 1 5E-8771 2 SEAL-O-RING
20 1 5P-0537 6 WASHER-HARD (7.2X14.5X2-MM THK)
21 1 7K-3116 12 BOLT-12 POINT HEAD (5/8-11X3.5-IN)
C - CHANGE FROM PREVIOUS TYPE
Y - SEPARATE ILLUSTRATION

130 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
235-0993 GEAR GP-FRONT (contd.) i04431821

GRAPHIC #1 <END> g01365739

M0077002-10 2 of 2 BASIC ENGINE 131


BASIC ENGINE
355-2286 GEAR GP-FRONT
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 498-7249 ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1151, 1162, 1206 i06850651
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3G-2292 5 BOLT-LOCKING (3/8-16X0.87-IN)
2 1 4N-0342 1 PLATE
3 1 7N-2443 1 WASHER-THRUST (2.508X3.5X0.188-IN THK)
4 1 109-3416 1 GEAR (85-TEETH)
5 1 112-9217 1 PLATE-THRUST
6 1 117-9712 1 SHAFT-DRIVE IDLER
7 1 223-9137 1 GEAR AS
1 101-3374 1 GEAR (86-TEETH)
8 1 475-5915 2 PLATE-SEALING
9 1 236-4136 2 ADAPTER AS
(EACH INCLUDES)
1 4N-0684 2 DOWEL
10 1 300-5575 1 GEAR AS-IDLER (99/43-TEETH)
1 1B-8705 1 KEY-WOODRUFF
1 131-7123 1 BUSHING
Y 11 1 352-7936 2 DAMPER GP 115
12 1 031-5085 6 BOLT-LOCKING (1/4-20X1-IN)
13 1 0S-0509 2 BOLT (3/8-16X0.75-IN)
14 1 0S-1571 1 BOLT (3/8-16X1.75-IN)
15 1 117-8801 2 SEAL-O-RING
16 1 1B-8705 1 KEY-WOODRUFF
17 1 1P-7346 1 WASHER-HARD (10.2X35X6-MM THK)
18 1 2B-2695 4 BOLT (5/16-18X0.875-IN)
19 1 5E-8771 2 SEAL-O-RING
20 1 5P-0537 6 WASHER-HARD (7.2X14.5X2-MM THK)
21 1 7K-3116 12 BOLT-12 POINT HEAD (5/8-11X3.5-IN)
Y - SEPARATE ILLUSTRATION

132 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
355-2286 GEAR GP-FRONT (contd.) i06850651

GRAPHIC #1 <END> g02124554

M0077002-10 2 of 2 BASIC ENGINE 133


BASIC ENGINE
224-1213 GEAR GP-REAR
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3427, 523-
3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-
3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1204 i07024245
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-0848 1 SLEEVE-WEAR
2 1 5B-0213 6 BOLT (3/8-16X2.375-IN)
3 1 101-1365 1 PLATE-THRUST
4 1 102-5861 2 PLATE-THRUST (CAMSHAFT)
5 1 331-6185 1 GEAR AS-IDLER (40/70-TEETH)
1 224-9664 2 BUSHING
AB 1 209-8622 BUSHING (0.44-MM OS)
6 1 185-1497 1 GEAR AS-IDLER (79-TEETH)
1 224-9664 1 BUSHING
7 1 224-1214 1 GEAR AS-CRANKSHAFT (49-TEETH)
1 4N-0684 1 DOWEL
8 1 224-1215 1 SHAFT-STUB
9 1 224-1219 1 SHAFT-STUB
10 1 224-1220 1 PLATE
11 1 224-1221 1 SHAFT-STUB
12 1 331-6188 2 GEAR AS-CAMSHAFT (56-TEETH)
13 1 475-5915 2 PLATE-SEALING
14 1 224-9657 2 ADAPTER AS
(EACH INCLUDES)
1 4N-0684 1 DOWEL
15 1 230-6202 1 GEAR AS-IDLER (70/83-TEETH) (CLUSTER)
1 224-9664 1 BUSHING
AB 1 209-8622 BUSHING (0.44-MM OS)
16 1 031-5085 6 BOLT-LOCKING (1/4-20X1-IN)
17 1 117-8801 2 SEAL-O-RING
18 1 245-3804 1 BOLT (3/8-16X3.5-IN)
19 1 5E-8771 2 SEAL-O-RING
20 1 5P-4255 4 BOLT-LOCKING (3/8-16X1-IN)
21 1 6J-3913 12 BOLT-12 POINT HEAD (5/8-11X3.25-IN)
22 1 502-4034 1 SEAL-O-RING
23 1 7B-3235 8 BOLT (1/2-13X1.375-IN)
A - NOT PART OF THIS GROUP
B - USE AS REQUIRED

134 BASIC ENGINE 1 of 2 M0077002-10


BASIC ENGINE
224-1213 GEAR GP-REAR (contd.) i07024245

GRAPHIC #1 <END> g01101274

M0077002-10 2 of 2 BASIC ENGINE 135


BASIC ENGINE
388-2250 GUARD AS-BELT–ALTERNATOR
S/N: JPE1-UP; PRH1-UP
PART OF 353-3778 GUARD GP-BELT
ALSO AN ATTACHMENT
SMCS-7174 i05255931
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 326-9055 2 FILM-INSTRUCTION (NO STEP)
M 2 1 8T-4908 1 BOLT (M8X1.25X25-MM)
M 3 1 6V-9189 1 LOCKNUT (M8X1.25-THD)
M 4 1 8T-3612 1 NUT-WELD (M8X1.25-THD)
5 1 8T-4224 1 WASHER-HARD (8.8X16X2-MM THK)
M - METRIC PART

GRAPHIC #1 <END> g03373374

136 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
420-6140 GUARD AS-BELT
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 353-3778, 519-1223 GUARD GP-BELT
ALSO AN ATTACHMENT
SMCS-7174 i05208775
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 6V-9189 4 LOCKNUT (M8X1.25-THD)
M 2 1 8T-3612 4 NUT-WELD (M8X1.25-THD)
3 1 281-3399 2 BRACKET
4 1 326-9055 1 FILM-INSTRUCTION (NO STEP)
M 5 1 342-9922 4 BOLT-FLANGE HEAD (M8X1.25X25-MM)
M - METRIC PART

GRAPHIC #1 <END> g03336642

M0077002-10 1 of 1 BASIC ENGINE 137


BASIC ENGINE
519-1229 GUARD AS-BELT
S/N: JP51-UP; PRH1-UP; TZK1-UP
PART OF 519-1223 GUARD GP-BELT
ALSO AN ATTACHMENT
SMCS-7174 i06934255
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 326-9055 2 FILM-INSTRUCTION (NO STEP)
M 2 1 6V-9189 1 LOCKNUT (M8X1.25-THD)
M 3 1 8T-3612 1 NUT-WELD (M8X1.25-THD)
4 1 8T-4224 1 WASHER-HARD (8.8X16X2-MM THK)
M 5 1 8T-4908 1 BOLT (M8X1.25X25-MM)
M - METRIC PART

GRAPHIC #1 <END> g06174383

138 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
353-3778 GUARD GP-BELT
S/N: JPE1-UP; PRH1-UP
PART OF 495-8142, 496-9942, 523-3426, 523-3427, 523-3428, 523-3429, 523-3430, 523-
3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-7174 i05254140
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
CY 1 1 420-6140 1 GUARD AS-BELT (TOP) 137
C 2 1 420-6143 1 GUARD-PULLEY (RH)
C 3 1 434-4547 1 GUARD AS
M 1 6V-9189 1 LOCKNUT (M8X1.25-THD)
M 1 8T-3612 1 NUT-WELD (M8X1.25-THD)
M 1 342-9922 1 BOLT-FLANGE HEAD (M8X1.25X25-MM)
Y 4 1 388-2250 1 GUARD AS-BELT (ALTERNATOR) 136
5 1 353-3768 1 BRACKET
6 1 353-3779 1 GUARD AS-PULLEY
C 7 1 283-8650 2 WASHER-HARD (10.2X18.5X5-MM THK)
8 1 5S-7379 2 BOLT (3/8-16X0.875-IN)
C 9 1 5P-1075 4 WASHER-HARD (10.2X22.5X3-MM THK)
C 10 1 6V-8801 2 NUT (3/8-16-THD)
11 1 8T-4121 4 WASHER-HARD (11X21X2.5-MM THK)
M 12 1 8T-4133 2 NUT (M10X1.5-THD)
M 13 1 8T-4186 2 BOLT (M10X1.5X40-MM)
14 1 8T-4896 2 WASHER-HARD (10.2X18.5X2.5-MM THK)
E 15 1 3E-6600 SEAL (14-CM)
C - CHANGE FROM PREVIOUS TYPE
E - ORDER BY THE CENTIMETER
M - METRIC PART
Y - SEPARATE ILLUSTRATION

M0077002-10 1 of 2 BASIC ENGINE 139


BASIC ENGINE
353-3778 GUARD GP-BELT (contd.) i05254140

GRAPHIC #1 <END> g03336516

140 BASIC ENGINE 2 of 2 M0077002-10


BASIC ENGINE
502-9454 GUARD GP-BELT
S/N: JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8142, 496-9942, 523-3429, 523-3433, 523-3434, 523-3435, 536-9857 ENGINE
AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-7174 i07213626
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 524-3609 6 BOLT-HEAD
2 1 524-4152 2 FILM-INSTRUCTION (NO STEP)
3 1 502-9455 1 GUARD AS (FRONT, LH)
4 1 502-9456 1 GUARD AS (FRONT, RH)
5 1 502-9457 1 GUARD AS (ALTERNATOR)
6 1 283-8650 2 WASHER-HARD (10.2X18.5X5-MM THK)
7 1 351-2247 1 BOLT (3/8-16X1.5-IN)
8 1 5P-1075 1 WASHER-HARD (10.2X22.5X3-MM THK)
9 1 6V-8801 4 NUT (3/8-16-THD)
10 1 7F-0192 2 BOLT (3/8-16X2-IN)
11 1 8T-4896 4 WASHER-HARD (10.2X18.5X2.5-MM THK)
12 1 6P-6256 2 RETAINER-SPRING
13 1 5P-4116 6 WASHER-HARD (8.8X20.5X2-MM THK)

M0077002-10 1 of 2 BASIC ENGINE 141


BASIC ENGINE
502-9454 GUARD GP-BELT (contd.) i07213626

GRAPHIC #1 <END> g06260697

142 BASIC ENGINE 2 of 2 M0077002-10


BASIC ENGINE
519-1223 GUARD GP-BELT
S/N: JP51-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 521-6189, 521-6190 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-7174 i06934200
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 353-3768 1 BRACKET
Y 2 1 420-6140 1 GUARD AS-BELT 137
3 1 420-6143 1 GUARD-PULLEY
4 1 519-1225 1 GUARD AS-PULLEY
M 1 6V-9189 1 LOCKNUT (M8X1.25-THD)
M 1 8T-3612 1 NUT-WELD (M8X1.25-THD)
M 1 342-9922 1 BOLT-FLANGE HEAD (M8X1.25X25-MM)
5 1 519-1226 1 GUARD AS-PULLEY
M 1 6V-9189 4 LOCKNUT (M8X1.25-THD)
M 1 8T-3612 4 NUT-WELD (M8X1.25-THD)
M 1 342-9922 4 BOLT-FLANGE HEAD (M8X1.25X25-MM)
Y 6 1 519-1229 1 GUARD AS-BELT 138
7 1 5P-1075 4 WASHER-HARD (10.2X22.5X3-MM THK)
8 1 5S-7379 2 BOLT (3/8-16X0.875-IN)
9 1 6V-8801 2 NUT (3/8-16-THD)
10 1 8T-4896 2 WASHER-HARD (10.2X18.5X2.5-MM THK)
11 1 3E-6600 SEAL (12.5-CM)
M - METRIC PART
Y - SEPARATE ILLUSTRATION

M0077002-10 1 of 2 BASIC ENGINE 143


BASIC ENGINE
519-1223 GUARD GP-BELT (contd.) i06934200

GRAPHIC #1 <END> g06184875

144 BASIC ENGINE 2 of 2 M0077002-10


BASIC ENGINE
305-7067 HOUSING GP-FLYWHEEL
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3427, 523-
3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-
3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1157 i05807744
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 319-0785 1 SEAL GP-CRANKSHAFT (REAR) (FLYWHEEL HOUSING) 180
2 1 225-1242 1 GASKET
3 1 283-7271 1 HOUSING-FLYWHEEL
4 1 0L-1143 22 BOLT (3/8-16X2.5-IN)
5 1 0S-1619 2 BOLT (3/8-16X3-IN)
6 1 245-3803 2 BOLT (3/8-16X5.93-IN) (MARKED Z)
7 1 3K-8460 2 PLUG (1/2-20-THD)
8 1 2H-6488 8 BOLT (1/2-13X5-IN) (MARKED X)
9 1 5M-2894 26 WASHER-HARD (10.2X18.5X2.5-MM THK)
10 1 5P-7701 1 SEAL-O-RING
11 1 5P-7814 2 SEAL-O-RING
12 1 5P-7815 1 SEAL-O-RING
13 1 5P-8245 8 WASHER-HARD (13.5X25.5X3-MM THK)
14 1 6V-5050 1 SEAL-O-RING
15 1 8L-2786 2 SEAL-O-RING
16 1 9S-4185 2 PLUG (3/4-16-THD)
17 1 9S-8008 1 PLUG (1-1/16-12-THD)
18 1 9S-8010 1 PLUG
19 1 9S-9334 1 PLUG-O-RING
Y - SEPARATE ILLUSTRATION

M0077002-10 1 of 2 BASIC ENGINE 145


BASIC ENGINE
305-7067 HOUSING GP-FLYWHEEL (contd.) i05807744

GRAPHIC #1 <END> g01419608

146 BASIC ENGINE 2 of 2 M0077002-10


BASIC ENGINE
238-9862 HOUSING GP-FRONT
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 498-7249 ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1151, 1162, 1206 i03883900
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 214-1727 1 GASKET (CYLINDER BLOCK)
2 1 350-1638 1 HOUSING AS-FRONT
2A 1 238-9860 2 DOWEL
3 1 0L-1352 4 BOLT (3/8-16X3.25-IN)
4 1 2K-4973 1 LOCKNUT (3/8-16-THD)
5 1 3K-3256 2 STUD-TAPERLOCK (3/8-16X1.7-IN)
6 1 5M-2894 5 WASHER-HARD (10.2X18.5X2.5-MM THK)

GRAPHIC #1 <END> g02138011

M0077002-10 1 of 1 BASIC ENGINE 147


BASIC ENGINE
350-8861 HOUSING GP-REAR
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 498-7249 ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1166 i06029007
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 161-7293 1 GASKET-CYLINDER
2 1 316-9154 1 HOSE AS
3 1 232-3643 1 HOUSING AS-REAR
1 4N-0683 2 DOWEL
4 1 234-4279 1 FLANGE
5 1 030-7946 1 ELBOW
6 1 053-2294 2 BOLT-12 POINT HEAD (3/8-16X1.75-IN)
7 1 061-8639 1 SEAL-O-RING
8 1 0S-1616 2 BOLT (1/4-20X1-IN)
9 1 3S-0127 8 BOLT-12 POINT HEAD (3/8-16X2.25-IN)
10 1 5P-0537 2 WASHER-HARD (7.2X14.5X2-MM THK)
11 1 6V-5048 3 SEAL-O-RING
12 1 9S-8002 1 PLUG (7/16-20-THD)
B 13 1 4C-9612 SEALANT-SILICONE
B - USE AS REQUIRED

GRAPHIC #1 <END> g02058694

148 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
416-7023 KIT-ENGINE GASKET
S/N: TZK1-UP; FLX1-UP
KIT CONTAINS THE GASKETS, SEALS, AND BENDABLE LOCKS TO REINSTALL THE REAR COVER. KIT
DOES NOT INCLUDE THE OIL PAN GASKET
FIELD INSTALLATION
SMCS-1000, 7555 i07432091
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
9Y-6089 2 GASKET
225-1242 1 GASKET
226-4753 2 GASKET
161-7293 1 GASKET-CYLINDER
142-5868 1 SEAL-CRANKSHAFT (REAR)
234-8937 2 SEAL-INTEGRAL
280-4155 2 SEAL-INTEGRAL
5E-8771 2 SEAL-O-RING
5P-7701 1 SEAL-O-RING
5P-7814 2 SEAL-O-RING
5P-7815 1 SEAL-O-RING
502-4034 1 SEAL-O-RING
6V-5048 3 SEAL-O-RING
6V-5050 1 SEAL-O-RING
8C-3089 1 SEAL-O-RING
8L-2786 2 SEAL-O-RING
112-3102 1 SEAL-O-RING
061-9455 1 SEAL-O-RING
117-8801 2 SEAL-O-RING
227-5538 3 SEAL-O-RING

FOR A LIST OF RELATED PARTS THAT MAY BE


REQUIRED FOR THE ENGINE REBUILD TO THE KIT
CONSIST, PLEASE VISIT

HTTP://DEALER.CAT.COM/RELATED
<END>

M0077002-10 1 of 1 BASIC ENGINE 149


BASIC ENGINE
434-7542 KIT-ENGINE GASKET
S/N: TZK1-UP; FLX1-UP
KIT CONTAINS GASKETS AND SEALS TO REINSTALL WATER PUMP AND ATTACHING LINES.
FOR USE WITH 444-7558–PAGE: 5, 444-7556–PAGE: 2, 444-7557–PAGE: 4
FIELD INSTALLATION
SMCS-1000, 7555 i06755975
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
4N-1946 1 GASKET
279-3397 1 SEAL-O-RING
112-1102 1 SEAL-O-RING
6V-5063 3 SEAL-O-RING
9X-7371 1 SEAL-O-RING
192-4309 1 SEAL-O-RING
231-4708 1 SEAL-O-RING
8T-1703 1 SEAL-O-RING
109-0076 1 SEAL-O-RING

FOR A LIST OF RELATED PARTS THAT MAY BE THE


ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

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<END>

150 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
434-9762 KIT-ENGINE GASKET
S/N: TZK1-UP; FLX1-UP
FRONT STRUCTURE
FIELD INSTALLATION
SMCS-1000, 7555 i07175152
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
4N-1946 1 GASKET
214-1727 1 GASKET
239-1139 2 SEAL
142-5867 1 SEAL-CRANKSHAFT (FRONT)
239-5571 1 SEAL-INTEGRAL
234-8937 1 SEAL-INTEGRAL
3S-9643 2 SEAL-LIP TYPE
5E-8771 2 SEAL-O-RING
5P-8211 1 SEAL-O-RING
6V-5048 1 SEAL-O-RING
6V-9027 4 SEAL-O-RING
8T-1703 1 SEAL-O-RING
9X-7371 1 SEAL-O-RING
107-5769 2 SEAL-O-RING
109-0076 1 SEAL-O-RING
117-8801 2 SEAL-O-RING
259-4598 1 SEAL-O-RING
136-7227 1 SEAL-O-RING
192-4309 1 SEAL-O-RING
200-6410 1 SEAL-O-RING
214-7566 1 SEAL-O-RING
228-4947 3 SEAL-O-RING
231-4708 1 SEAL-O-RING

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REQUIRED FOR THE ENGINE REBUILD TO THE KIT
CONSIST, PLEASE VISIT

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<END>

M0077002-10 1 of 1 BASIC ENGINE 151


BASIC ENGINE
459-2217 KIT-ENGINE GASKET–CENTRAL, LOWER STRUCTURE
S/N: TZK1-UP; FLX1-UP
KIT CONTAINS THE GASKETS, SEALS, AND BENDABLE LOCKS TO REINSTALL THE OIL PAN,
INTERNAL OIL PUMP, AND BLOCK COVERS
FIELD INSTALLATION
SMCS-1000, 7555 i06187125
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
343-8888 1 GASKET
353-1648 1 GASKET-OIL PAN
165-6170 3 PLUG
234-8937 1 SEAL-INTEGRAL
239-5572 3 SEAL-INTEGRAL
5P-5846 1 SEAL-O-RING
379-5053 1 SEAL-O-RING
6V-4589 5 SEAL-O-RING
6V-6609 5 SEAL-O-RING
8L-2786 1 SEAL-O-RING
109-0076 1 SEAL-O-RING
109-0078 1 SEAL-O-RING
118-5068 1 SEAL-O-RING
214-7566 2 SEAL-O-RING
214-7568 4 SEAL-O-RING
228-4947 1 SEAL-O-RING
238-5082 2 SEAL-O-RING
240-9543 14 WASHER (12.45X22.35X1.82-MM THK)

FOR A LIST OF RELATED PARTS THAT MAY BE


REQUIRED FOR THE ENGINE REBUILD TO THE KIT
CONSIST, PLEASE VISIT

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<END>

152 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
461-2531 KIT-ENGINE GASKET
S/N: TZK1-UP; FLX1-UP
KIT CONTAINS GASKETS AND SEALS TO ASSEMBLE AND REINSTALL THE OIL COOLERS, OIL FILTER
BASE, AND ATTACHING LINES
FIELD INSTALLATION
SMCS-1000, 7555 i07195041
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
8C-3445 1 CAP-DUST
157-0670 1 CAP-DUST
4N-0865 1 GASKET
343-8888 2 GASKET
4N-1946 1 GASKET
3J-7354 1 SEAL-O-RING
113-5304 3 SEAL-O-RING
5P-8068 1 SEAL-O-RING
6V-5048 1 SEAL-O-RING
6V-5063 1 SEAL-O-RING
6V-5064 1 SEAL-O-RING
6V-6609 2 SEAL-O-RING
8T-1703 1 SEAL-O-RING
109-0074 1 SEAL-O-RING
109-0077 2 SEAL-O-RING
112-3258 1 SEAL-O-RING
214-7568 2 SEAL-O-RING

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REQUIRED FOR THE ENGINE REBUILD TO THE KIT
CONSIST, PLEASE VISIT

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<END>

M0077002-10 1 of 1 BASIC ENGINE 153


BASIC ENGINE
491-3713 KIT-ENGINE GASKET
S/N: TZK1-UP; FLX1-UP
OIL COOLER AND LINES GASKET KIT
FIELD INSTALLATION
SMCS-1000, 7555 i06715572
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
8C-3445 1 CAP-DUST
157-0670 1 CAP-DUST
4N-0865 1 GASKET
4N-1946 1 GASKET
343-8888 1 GASKET
3J-7354 1 SEAL-O-RING
3P-0650 4 SEAL-O-RING
5P-8068 2 SEAL-O-RING
6V-5048 1 SEAL-O-RING
6V-5063 1 SEAL-O-RING
6V-5064 1 SEAL-O-RING
6V-6609 2 SEAL-O-RING
8T-1703 1 SEAL-O-RING
109-0074 1 SEAL-O-RING
109-0077 2 SEAL-O-RING
112-3258 1 SEAL-O-RING
214-7568 1 SEAL-O-RING

FOR A LIST OF RELATED PARTS THAT MAY BE


REQUIRED FOR THE ENGINE REBUILD TO THE KIT
CONSIST, PLEASE VISIT

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<END>

154 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
492-4408 KIT-ENGINE GASKET
S/N: PRH1-UP; TZK1-UP; FLX1-UP
CENTRAL AND LOWER STRUCTURE GASKET KIT
FIELD INSTALLATION
SMCS-1000, 7555 i07195019
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
343-8888 1 GASKET
353-1648 1 GASKET-OIL PAN
165-6170 3 PLUG
234-8937 1 SEAL-INTEGRAL
239-5572 3 SEAL-INTEGRAL
5P-5846 1 SEAL-O-RING
5P-8356 4 SEAL-O-RING
6V-3830 1 SEAL-O-RING
136-7227 5 SEAL-O-RING
5P-8211 1 SEAL-O-RING
6V-6609 3 SEAL-O-RING
7M-8485 1 SEAL-O-RING
118-5068 1 SEAL-O-RING
214-7566 2 SEAL-O-RING
214-7568 4 SEAL-O-RING
228-4947 1 SEAL-O-RING
238-5082 2 SEAL-O-RING
113-5304 1 SEAL-O-RING
5P-8068 1 SEAL-O-RING
240-9543 14 WASHER (12.45X22.35X1.82-MM THK)

FOR A LIST OF RELATED PARTS THAT MAY BE


REQUIRED FOR THE ENGINE REBUILD TO THE KIT
CONSIST, PLEASE VISIT

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<END>

M0077002-10 1 of 1 BASIC ENGINE 155


BASIC ENGINE
492-4490 KIT-ENGINE GASKET
S/N: TZK1-UP; FLX1-UP
SINGLE CYLINDER HEAD
FIELD INSTALLATION
SMCS-1000, 7555 i06715391
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
5N-4435 1 GASKET
226-5613 1 GASKET
357-1752 1 GASKET (TURBOCHARGER)
225-3099 1 GASKET-CYLINDER HEAD
129-9452 6 GASKET-EXHAUST MANIFOLD
354-8484 1 GASKET-PLATE
391-2167 4 LOCKNUT-FLANGE (3/8X16-THD)
222-6456 1 SEAL (VALVE COVER BASE)
236-1637 1 SEAL
449-9059 3 SEAL
359-1439 24 SEAL AS-WATER
6V-0128 1 SEAL-CONNECTOR
126-2702 1 SEAL-INTEGRAL
198-6068 1 SEAL-INTEGRAL
5P-8356 2 SEAL-O-RING
6V-4589 2 SEAL-O-RING
6V-5048 3 SEAL-O-RING
6V-6353 2 SEAL-O-RING
6V-6609 5 SEAL-O-RING
8L-2786 1 SEAL-O-RING
033-6027 1 SEAL-O-RING
033-6033 1 SEAL-O-RING
112-3540 1 SEAL-O-RING
214-7566 1 SEAL-O-RING
214-7568 12 SEAL-O-RING
231-4708 2 SEAL-O-RING
238-5080 5 SEAL-O-RING
238-5081 4 SEAL-O-RING
243-3565 4 SEAL-O-RING
393-5115 4 STUD-TAPERLOCK (3/8-16X2.4-IN)

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REQUIRED FOR THE ENGINE REBUILD TO THE KIT
CONSIST, PLEASE VISIT

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<END>

156 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
235-2014 LIFTING GP-ENGINE
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3427, 523-
3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-
3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1122 i05794543
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 230-1550 1 EYE AS-LIFTING
2 1 235-1861 1 EYE-LIFTING
3 1 5P-8245 5 WASHER-HARD (13.5X25.5X3-MM THK)
4 1 7B-3235 7 BOLT (1/2-13X1.375-IN)
5 1 7D-1649 6 WASHER-HARD (13.5X32X5-MM THK)
6 1 9X-8875 4 BOLT (1/2-13X3.5-IN)

M0077002-10 1 of 2 BASIC ENGINE 157


BASIC ENGINE
235-2014 LIFTING GP-ENGINE (contd.) i05794543

GRAPHIC #1 <END> g01051242

158 BASIC ENGINE 2 of 2 M0077002-10


BASIC ENGINE
260-9631 MECHANISM GP-FUEL PUMP & VALVE
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 498-7249 ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1102, 1123 i05808650
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 348-7743 24 BRIDGE-VALVE
CY 2 1 437-3876 6 ROCKER ARM GP 175
3 1 356-5212 24 BOLT-12 POINT HEAD (1/2-13X3.5 IN)
C - CHANGE FROM PREVIOUS TYPE
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g03678646

M0077002-10 1 of 1 BASIC ENGINE 159


BASIC ENGINE
452-0535 MOUNTING GP-ALTERNATOR
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3427, 523-
3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-
3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1154, 1405 i05720047
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 8S-5383 1 BLOCK
2 1 126-7521 1 SUPPORT-ALTERNATOR
3 1 355-7067 1 BRACKET AS
4 1 0L-1143 1 BOLT (3/8-16X2.5-IN)
5 1 189-5359 3 WASHER-HARD (10.5X28.5X5-MM THK)
6 1 1A-5183 2 BOLT (3/8-16X4.75-IN)
7 1 3B-1915 4 BOLT (3/8-16X1.375-IN)
8 1 4S-5780 1 ROD
9 1 5M-2894 7 WASHER-HARD (10.2X18.5X2.5-MM THK)
10 1 7X-0448 3 NUT (5/8-11-THD)
11 1 8C-6362 1 BOLT (5/8-11X2.75-IN)
12 1 8T-4122 3 WASHER-HARD (17X32X3.5-MM THK)

GRAPHIC #1 <END> g03709717

160 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
347-6577 PAN GP-OIL
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3429, 523-
3430, 523-3432, 523-3433, 523-3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1302 i05660632
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-0794 1 COVER
2 1 4P-0519 1 ADAPTER AS-DRAIN
1 109-5839 1 PLUG-DRAIN
1 109-5840 1 ADAPTER-PLUG
3 1 353-1648 1 GASKET-OIL PAN
4 1 188-4640 1 PAN-OIL
5 1 239-5572 1 SEAL-INTEGRAL
6 1 0S-1587 2 BOLT (1/2-13X1.75-IN)
7 1 0S-1588 2 BOLT (3/8-16X1.25-IN)
8 1 2P-3203 36 BOLT-WASHER HEAD (3/8-16X1.25-IN)
9 1 2P-8511 1 ELBOW-FLARED
10 1 5M-2894 6 WASHER-HARD (10.2X18.5X2.5-MM THK)
11 1 6V-3830 1 SEAL-O-RING
12 1 8T-6761 1 PLUG-PIPE (1-11-1/2 NPT THD)
13 1 0S-1591 1 BOLT (3/8-16X1.5-IN)
14 1 249-2943 3 STUD (3/8-16-THD)
15 1 450-0390 1 BRACKET AS
1 1F-0750 1 NUT-WELD (3/8-16-THD)

M0077002-10 1 of 2 BASIC ENGINE 161


BASIC ENGINE
347-6577 PAN GP-OIL (contd.) i05660632

GRAPHIC #1 <END> g03691506

162 BASIC ENGINE 2 of 2 M0077002-10


BASIC ENGINE
347-6578 PAN GP-OIL
S/N: PRH1-UP; TZK1-UP
PART OF 523-3431 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1302 i05660603
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-0794 1 COVER
2 1 4P-0519 1 ADAPTER AS-DRAIN
1 109-5839 1 PLUG-DRAIN (ENGINE OIL)
1 109-5840 1 ADAPTER-PLUG
3 1 353-1648 1 GASKET-OIL PAN
4 1 9Y-9635 1 PAN-OIL
5 1 239-5572 1 SEAL-INTEGRAL
6 1 0S-1587 2 BOLT (1/2-13X1.75-IN)
7 1 0S-1588 2 BOLT (3/8-16X1.25-IN)
8 1 2P-3203 36 BOLT-WASHER HEAD (3/8-16X1.25-IN)
9 1 2P-8511 1 ELBOW-FLARED
10 1 5M-2894 6 WASHER-HARD (10.2X18.5X2.5-MM THK)
11 1 379-5053 1 SEAL-O-RING
12 1 8L-2786 1 SEAL-O-RING
13 1 8T-6761 3 PLUG-PIPE (1-11-1/2 NPT THD)
14 1 9S-4185 1 PLUG (3/4-16-THD)
15 1 249-2943 3 STUD (3/8-16-THD)
16 1 450-0390 1 BRACKET AS
17 1 0S-1591 1 BOLT (3/8-16X1.5-IN)

M0077002-10 1 of 2 BASIC ENGINE 163


BASIC ENGINE
347-6578 PAN GP-OIL (contd.) i05660603

GRAPHIC #1 <END> g03678911

164 BASIC ENGINE 2 of 2 M0077002-10


BASIC ENGINE
384-5029 PAN GP-OIL
S/N: JPE1-UP; PRH1-UP
PART OF 523-3427, 523-3428, 523-3434, 523-3435 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1302 i05597130
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 353-1648 1 GASKET-OIL PAN
2 1 383-8332 1 PAN AS-OIL
3 1 0S-1571 36 BOLT (3/8-16X1.75-IN)
4 1 7W-3447 40 SPACER (10.2X19.05X10.2-MM THK)
5 1 170-0610 3 STUD (3/8-16-THD)
6 1 450-0390 1 BRACKET AS
1 1F-0750 1 NUT-WELD (3/8-16-THD)
7 1 0S-1590 1 BOLT (3/8-16X2-IN)

GRAPHIC #1 <END> g03565257

M0077002-10 1 of 1 BASIC ENGINE 165


BASIC ENGINE
213-4835 PISTON & ROD GP
S/N: PRH1-UP
15:1 COMPRESSION RATIO
SMCS-1225 i03885491
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 150-1156 1 BOLT-SPECIAL (OIL JET)
2 1 180-7350 1 PIN-PISTON
3 1 223-9159 1 RING-PISTON-TOP
4 1 230-2569 2 RETAINER-PIN
5 1 232-3226 1 BEARING-CONNECTING ROD (STANDARD)
AB 1 341-0060 BEARING-CONNECTING ROD (0.63-MM US)
R 6 1 232-3232 1 ROD AS
6A 1 213-3217 4 BOLT (M11X1.25X84-MM)
6B 1 219-4458 2 PIN-DOWEL
6C 1 229-6259 1 BEARING
7 1 355-6043 1 TUBE AS-OIL JET
8 1 238-2707 1 RING-PISTON (INTERMEDIATE)
9 1 246-5659 1 RING-PISTON (OIL CONTROL)
R 10 1 319-6717 1 BODY AS-PISTON
A - NOT PART OF THIS GROUP
B - USE AS REQUIRED
R - REMANUFACTURED PART MAY BE AVAILABLE

GRAPHIC #1 <END> g02147273

166 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
357-7154 PISTON & ROD GP
S/N: JPE1-UP; PRH1-UP; TZK1-UP
15:1 COMPRESSION RATIO
ALSO AN ATTACHMENT
SMCS-1225 i07287290
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 150-1156 1 BOLT-SPECIAL (OIL JET)
2 1 524-5565 1 PIN-PISTON
3 1 232-3226 1 BEARING-CONNECTING ROD (STANDARD)
AB 1 341-0060 BEARING-CONNECTING ROD (0.63-MM US)
R 4 1 232-3232 1 ROD AS
1 213-3217 4 BOLT (M11X1.25X84-MM)
1 219-4458 2 PIN-DOWEL
1 229-6259 1 BEARING
5 1 246-5659 1 RING-PISTON (OIL CONTROL)
6 1 250-2940 2 RETAINER-PIN
7 1 344-5153 1 RING-PISTON (INTERMEDIATE)
8 1 349-2568 1 RING-PISTON (TOP)
9 1 355-6043 1 TUBE AS-OIL JET
R 10 1 367-5160 1 BODY AS-PISTON
A - NOT PART OF THIS GROUP
B - USE AS REQUIRED
R - REMANUFACTURED PART MAY BE AVAILABLE

GRAPHIC #1 <END> g02155292

M0077002-10 1 of 1 BASIC ENGINE 167


BASIC ENGINE
494-7163 PISTON & ROD GP
S/N: JP51-UP; PRH1-UP; TZK1-UP
PART OF 498-7249 ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1225 i07082403
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 150-1156 1 BOLT-SPECIAL (OIL JET)
2 1 524-5565 1 PIN-PISTON
3 1 232-3226 1 BEARING-CONNECTING ROD (STANDARD)
AB 1 341-0060 BEARING-CONNECTING ROD (0.63-MM US)
R 4 1 232-3232 1 ROD AS
4A 1 213-3217 4 BOLT (M11X1.25X84-MM)
4B 1 219-4458 2 PIN-DOWEL
4C 1 229-6259 1 BEARING
5 1 246-5659 1 RING-PISTON (OIL CONTROL)
6 1 250-2940 2 RETAINER-PIN
7 1 344-5153 1 RING-PISTON (INTERMEDIATE)
8 1 349-2568 1 RING-PISTON (TOP)
9 1 355-6043 1 TUBE AS-OIL JET
10 1 494-7164 1 BODY AS-PISTON
A - NOT PART OF THIS GROUP
B - USE AS REQUIRED
R - REMANUFACTURED PART MAY BE AVAILABLE

GRAPHIC #1 <END> g06184449

168 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
370-5527 PLATE GP-COUPLING
S/N: G1B1-UP; G1F1-UP; G1H1-UP; TZK1-UP; FLX1-UP
PART OF 349-2971, 432-6117, 432-6119, 432-6121, 432-6123, 432-6125, 432-6127, 432-
6129, 432-6131, 443-9673, 448-3396, 449-6315, 492-7301, 526-5103, 526-
5105 GENERATOR GP
ALSO AN ATTACHMENT
SMCS-4456 i05438505
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 081-5553 12 WASHER
2 1 370-5525 1 PLATE
M 3 1 8T-6430 12 BOLT (M20X2.5X50-MM)
B 4 1 430-2720 6 SHIM
B - USE AS REQUIRED
M - METRIC PART

GRAPHIC #1 <END> g03557716

M0077002-10 1 of 1 BASIC ENGINE 169


BASIC ENGINE
282-4895 PLUG GP-CYLINDER BLOCK
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3427, 523-
3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-
3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1201 i03912343
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 183-3407 4 PLUG AS
(EACH INCLUDES)
1 9S-8004 1 PLUG (9/16-18-THD)
1 214-7568 1 SEAL-O-RING
2 1 307-2671 1 PLUG AS
1 9S-8002 1 PLUG (7/16-20-THD)
1 214-7566 1 SEAL-O-RING
3 1 6V-4589 4 SEAL-O-RING
4 1 9S-8006 4 PLUG (7/8-14-THD)

GRAPHIC #1 <END> g02153486

170 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
223-6407 PLUG GP-CYLINDER HEAD
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3427, 523-
3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-
3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1100 i02040812
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3B-0645 4 PLUG-CUP

GRAPHIC #1 <END> g01051070

M0077002-10 1 of 1 BASIC ENGINE 171


BASIC ENGINE
276-4879 PLUG GP-ENGINE
S/N: JPE1-UP; PRH1-UP; TZK1-UP
PART OF 523-3426, 523-3427, 523-3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-
3433, 523-3434, 523-3435, 523-3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1100, 1201 i04965694
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2B-0858 2 PLUG-PIPE
2 1 6V-5048 2 SEAL-O-RING
3 1 9S-8002 2 PLUG (7/16-20-THD)

GRAPHIC #1 <END> g01336247

172 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
356-9892 PLUG GP-ENGINE–EXHAUST MANIFOLD
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PROVIDES EXHAUST MANIFOLD PLUGS FOR SENSOR PORTS
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3427, 523-
3428 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1100, 1201 i04001363
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 313-3496 4 PLUG

M0077002-10 1 of 2 BASIC ENGINE 173


BASIC ENGINE
356-9892 PLUG GP-ENGINE (contd.) i04001363

GRAPHIC #1 <END> g02242934

174 BASIC ENGINE 2 of 2 M0077002-10


BASIC ENGINE
437-3876 ROCKER ARM GP
S/N: PRH1-UP
PART OF 260-9631 MECHANISM GP-FUEL PUMP & VALVE
ALSO AN ATTACHMENT
SMCS-1123 i05645673
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 437-3881 2 ROCKER ARM GP (UNIT INJECTOR) 178
2 1 313-4085 1 SHAFT AS-ROCKER ARM
1 4B-9782 2 BALL
Y 3 1 437-3877 4 ROCKER ARM GP (EXHAUST) 177
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g03365160

M0077002-10 1 of 1 BASIC ENGINE 175


BASIC ENGINE
437-3876 ROCKER ARM GP
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 260-9631 MECHANISM GP-FUEL PUMP & VALVE
ALSO AN ATTACHMENT
SMCS-1123 i06936237
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
CY 1 1 489-8223 2 ROCKER ARM GP (UNIT INJECTOR) 179
2 1 313-4085 1 SHAFT AS-ROCKER ARM
1 4B-9782 2 BALL
Y 3 1 437-3877 4 ROCKER ARM GP (EXHAUST) 177
C - CHANGE FROM PREVIOUS TYPE
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g06174535

176 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
437-3877 ROCKER ARM GP–EXHAUST
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 437-3876 ROCKER ARM GP
ALSO AN ATTACHMENT
SMCS-1123 i05645687
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 258-8721 1 BUTTON
2 1 274-4491 1 SCREW-ARM ADJUSTMENT (3/8-24X1.20-IN)
3 1 3S-2713 1 NUT-FULL (3/8-24-THD)
R 4 1 437-3870 1 ROCKER ARM AS
5 1 8L-2777 1 SEAL-O-RING
R - REMANUFACTURED PART MAY BE AVAILABLE

GRAPHIC #1 <END> g03379862

M0077002-10 1 of 1 BASIC ENGINE 177


BASIC ENGINE
437-3881 ROCKER ARM GP–UNIT INJECTOR
S/N: PRH1-UP
PART OF 437-3876 ROCKER ARM GP
ALSO AN ATTACHMENT
SMCS-1123 i06901388
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 192-4151 1 BUTTON
2 1 196-5069 1 SCREW-ARM ADJUSTMENT (9/16-18X2-IN)
3 1 196-5070 1 NUT-JAM (9/16-18-THD)
R 4 1 437-3880 1 ROCKER ARM AS
1 207-9576 1 BUSHING
1 269-2735 1 ROLLER-LIFTER
1 437-3859 1 PIN
5 1 061-8639 1 SEAL-O-RING
R - REMANUFACTURED PART MAY BE AVAILABLE

GRAPHIC #1 <END> g03379863

178 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
489-8223 ROCKER ARM GP
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 437-3876 ROCKER ARM GP
ALSO AN ATTACHMENT
SMCS-1123 i06753235
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 196-5070 1 NUT-JAM (9/16-18-THD)
2 1 258-8721 1 BUTTON
3 1 274-4492 1 SCREW-ARM ADJUSTMENT
R 4 1 437-3880 1 ROCKER ARM AS
5 1 8L-2777 1 SEAL-O-RING
R - REMANUFACTURED PART MAY BE AVAILABLE

GRAPHIC #1 <END> g06111323

M0077002-10 1 of 1 BASIC ENGINE 179


BASIC ENGINE
319-0785 SEAL GP-CRANKSHAFT–REAR
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
FOR USE WITH CCW ROTATION
PART OF 305-7067 HOUSING GP-FLYWHEEL
ALSO AN ATTACHMENT
SMCS-1160, 1161 i06755641
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
J 1 1 142-5868 1 SEAL-CRANKSHAFT (REAR)

CRANKSHAFT SEAL 366-6004 IS AVAILABLE FOR


FLOODED CONDITIONS
J - FOR USE WITH DRY CLUTCH APPLICATIONS

GRAPHIC #1 <END> g01496733

180 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
319-7401 SEAL GP-CRANKSHAFT–FRONT
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
FOR USE WITH CW ROTATION
PART OF 224-3250 CRANKSHAFT GP
ALSO AN ATTACHMENT
SMCS-1160, 1161 i06508342
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 142-5867 1 SEAL-CRANKSHAFT (FRONT)

GRAPHIC #1 <END> g01516169

M0077002-10 1 of 1 BASIC ENGINE 181


BASIC ENGINE
343-1685 SUPPORT GP-ENGINE
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
REAR
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3427, 523-
3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-
3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1152, 1153, 1154 i06203797
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 466-3749 2 SUPPORT-BRACKET
2 1 0S-1566 8 BOLT (5/8-11X1.5-IN)
3 1 5P-8247 8 WASHER-HARD (17X32X3.5-MM THK)

GRAPHIC #1 <END> g03855941

182 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
517-2153 SUPPORT GP-ENGINE
S/N: JP51-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 521-6189, 521-6190 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1152, 1153, 1154 i07418687
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 557-6158 1 SUPPORT AS-FRONT
2 1 1B-2886 8 BOLT (1/2-13X3.75-IN)
3 1 2M-0849 8 WASHER-HARD (13.5X25.5X5-MM THK)

GRAPHIC #1 <END> g06317667

M0077002-10 1 of 1 BASIC ENGINE 183


BASIC ENGINE
7N-9078 SUPPORT GP-ENGINE–FRONT, WIDE
S/N: JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8142, 496-9942, 523-3426, 523-3427, 523-3428, 523-3429, 523-3430, 523-
3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1152, 1153, 1154 i05794542
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1B-2886 8 BOLT (1/2-13X3.75-IN)
1 2M-0849 8 WASHER-HARD (13.5X25.5X5-MM THK)
2 1 7N-9077 1 SUPPORT AS-FRONT

GRAPHIC #1 <END> g00768298

184 BASIC ENGINE 1 of 1 M0077002-10


BASIC ENGINE
180-9571 V-BELT SET–INCLUDES 4-BELTS, FAN DRIVE
S/N: PRH1-UP; TZK1-UP; FLX1-UP
1803-MM (71-INCH) LONG. REQUIRES FAN DRIVE OR FAN DRIVE AND BELT TIGHTENER
PART OF 504-3851 DRIVE GP-FAN
ALSO AN ATTACHMENT
SMCS-1357 i02728823
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
(INCLUDES 4-BELTS)
<END>

7W-3222 V-BELT SET–INCLUDES 4-BELTS, FAN DRIVE


S/N: PRH1-UP
1854-MM (73-INCH) LONG. REQUIRES FAN DRIVE OR FAN DRIVE AND BELT TIGHTENER
PART OF 388-0983 DRIVE GP-FAN
SMCS-1357 i07244743
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
(INCLUDES 4-BELTS)
<END>

M0077002-10 1 of 1 BASIC ENGINE 185


LUBRICATION SYSTEM
264-1491 BASE AS-OIL FILTER–ENGINE
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 264-1492 FILTER GP-ENGINE OIL
ALSO AN ATTACHMENT
SMCS-1306 i05956706
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2P-4304 2 STUD-HOLLOW
2 1 8C-3445 1 CAP-DUST
4 1 6V-5048 1 SEAL-O-RING
5 1 6V-5049 1 SEAL-O-RING
6 1 8C-3446 1 VALVE-SAMPLING (ENGINE OIL)
7 1 9S-4191 1 PLUG (9/16-18-THD)

GRAPHIC #1 <END> g01249628

186 LUBRICATION SYSTEM 1 of 1 M0077002-10


LUBRICATION SYSTEM
258-7551 BREATHER GP–CRANKCASE
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 329-0944 COVER GP-ACCESS
ALSO AN ATTACHMENT
SMCS-1317 i03471349
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 238-9204 1 FILTER ELEMENT-BREATHER (CRANKCASE)
2 1 238-9206 1 PLATE-BREATHER
3 1 260-0180 1 BASE (BREATHER)
4 1 030-9612 6 SCREW-FORMING (10-24X0.5-IN)

GRAPHIC #1 <END> g01197747

M0077002-10 1 of 1 LUBRICATION SYSTEM 187


LUBRICATION SYSTEM
119-8583 FASTENER GP-OIL PUMP MOUNTING–ENGINE
S/N: PRH1-UP
ALSO AN ATTACHMENT
SMCS-1304 i02334496
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 0L-1143 1 BOLT (3/8-16X2.5-IN)
2 1 5M-2894 3 WASHER-HARD (10.2X18.5X2.5-MM THK)
3 1 0S-1619 2 BOLT (3/8-16X3-IN)

GRAPHIC #1 <END> g00086534

188 LUBRICATION SYSTEM 1 of 1 M0077002-10


LUBRICATION SYSTEM
349-7577 FILLER GP-ENGINE OIL
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3429, 523-
3430, 523-3431, 523-3432, 523-3433, 523-3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1316 i04049570
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 239-5572 1 SEAL-INTEGRAL
2 1 349-7578 1 TUBE AS-OIL FILLER
1 315-4134 1 CAP AS-ENGINE OIL FILLER
1 293-7589 1 SEAL-O-RING
3 1 0S-1588 2 BOLT (3/8-16X1.25-IN)
4 1 5M-2894 2 WASHER-HARD (10.2X18.5X2.5-MM THK)

GRAPHIC #1 <END> g02143958

M0077002-10 1 of 1 LUBRICATION SYSTEM 189


LUBRICATION SYSTEM
394-5282 FILLER GP-ENGINE OIL
S/N: JPE1-UP; PRH1-UP
PROVIDE A FILLER GP-OIL FOR C27 EP NEWBERRY TIER II ENGINE
FOR USE WITH 384-5029–PAGE: 165
PART OF 523-3427, 523-3428, 523-3434, 523-3435 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1316 i05876243
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 394-5283 1 FILLER GP-ENGINE OIL 191
2 1 5P-8211 1 SEAL-O-RING
3 1 1A-2029 2 BOLT (3/8-16X1.125-IN)
4 1 5M-2894 2 WASHER-HARD (10.2X18.5X2.5-MM THK)
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g03054636

190 LUBRICATION SYSTEM 1 of 1 M0077002-10


LUBRICATION SYSTEM
394-5283 FILLER GP-ENGINE OIL
S/N: JPE1-UP; PRH1-UP
PART OF 394-5282 FILLER GP-ENGINE OIL
ALSO AN ATTACHMENT
SMCS-1316 i04877330
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 385-1450 1 CAP AS-ENGINE OIL FILLER
1 5P-7958 2 SLEEVE-CABLE SPLICE
1 293-7589 1 SEAL-O-RING
2 1 394-5284 1 TUBE AS-OIL FILLER

GRAPHIC #1 <END> g03054637

M0077002-10 1 of 1 LUBRICATION SYSTEM 191


LUBRICATION SYSTEM
264-1492 FILTER GP-ENGINE OIL
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
RIGHT HAND
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3427, 523-
3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-
3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1306, 1308 i02769758
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1R-1808 2 FILTER-ENGINE OIL (ADVANCED EFFICIENCY)
2 1 4N-0861 1 COVER
3 1 4N-0865 1 GASKET
4 1 4N-8150 2 SPRING
5 1 4N-8928 1 SHIELD-OIL FILTER (ENGINE)
6 1 9M-0853 2 PLUNGER-VALVE
Y 7 1 264-1491 1 BASE AS-OIL FILTER (ENGINE) 186
8 1 0L-2070 1 BOLT (3/8-16X2.25-IN)
10 1 3P-0650 3 SEAL-O-RING
11 1 4B-4161 5 SCREW-DRIVE (NO 6X3/8-IN)
12 1 5M-2894 3 WASHER-HARD (10.2X18.5X2.5-MM THK)
13 1 5P-8068 1 SEAL-O-RING
14 1 8S-9191 2 BOLT (3/8-16X4-IN)
15 1 0S-1594 10 BOLT (3/8-16X1-IN)
Y - SEPARATE ILLUSTRATION

192 LUBRICATION SYSTEM 1 of 2 M0077002-10


LUBRICATION SYSTEM
264-1492 FILTER GP-ENGINE OIL (contd.) i02769758

GRAPHIC #1 <END> g01150538

M0077002-10 2 of 2 LUBRICATION SYSTEM 193


LUBRICATION SYSTEM
435-0409 FUMES DISPOSAL GP
S/N: TZK1-UP; FLX1-UP
PART OF 399-2338, 448-4294 RADIATOR GP
AN ATTACHMENT
SMCS-1074, 1317 i07418283
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 091-9035 1 SPACER (11X25X20-MM THK)
2 1 261-7693 1 CLIP
3 1 379-2231 1 BRACKET
4 1 318-0668 1 HOSE
M 5 1 329-3356 1 NUT (M12X1.75-THD)
6 1 6V-3378 4 CLIP
7 1 6V-8801 1 NUT (3/8-16-THD)
8 1 8T-4121 5 WASHER-HARD (11X21X2.5-MM THK)
M 9 1 8T-4133 1 NUT (M10X1.5-THD)
M 10 1 8T-4185 1 BOLT (M10X1.5X50-MM)
M 11 1 8T-4194 1 BOLT (M12X1.75X50-MM)
M 12 1 8T-4195 3 BOLT (M10X1.5X30-MM)
13 1 8T-4223 2 WASHER-HARD (13.5X25.5X3-MM THK)
14 1 8T-4896 1 WASHER-HARD (10.2X18.5X2.5-MM THK)
15 1 9M-7959 1 CLAMP-HOSE
16 1 9X-6772 1 STRAP-CABLE
M - METRIC PART

GRAPHIC #1 <END> g06320555

194 LUBRICATION SYSTEM 1 of 1 M0077002-10


LUBRICATION SYSTEM
505-3497 FUMES DISPOSAL GP
S/N: TZK1-UP; FLX1-UP
PART OF 505-3481 RADIATOR GP
AN ATTACHMENT
SMCS-1074, 1317 i07384158
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 318-0668 1 HOSE
2 1 9X-6772 1 STRAP-CABLE
3 1 091-9035 1 SPACER (11X25X20-MM THK)
4 1 261-7693 1 CLIP
M 5 1 329-3356 1 NUT (M12X1.75-THD)
6 1 6V-3378 4 CLIP
7 1 6V-8801 1 NUT (3/8-16-THD)
8 1 8T-4121 1 WASHER-HARD (11X21X2.5-MM THK)
M 9 1 8T-4185 1 BOLT (M10X1.5X50-MM)
M 10 1 8T-4194 1 BOLT (M12X1.75X50-MM)
11 1 8T-4223 3 WASHER-HARD (13.5X25.5X3-MM THK)
12 1 8T-4896 1 WASHER-HARD (10.2X18.5X2.5-MM THK)
M 13 1 8T-4956 1 BOLT (M12X1.75X35-MM)
14 1 9M-7959 1 CLAMP-HOSE
M - METRIC PART

GRAPHIC #1 <END> g06314963

M0077002-10 1 of 1 LUBRICATION SYSTEM 195


LUBRICATION SYSTEM
522-5252 FUMES DISPOSAL GP
S/N: TZK1-UP; FLX1-UP
PART OF 508-8060, 508-8061, 509-4256, 509-4257 RADIATOR GP
AN ATTACHMENT
SMCS-1074, 1317 i07391929
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 318-0668 1 HOSE
2 1 091-9035 1 SPACER (11X25X20-MM THK)
3 1 261-7693 1 CLIP
M 4 1 329-3356 1 NUT (M12X1.75-THD)
5 1 6V-3378 3 CLIP
6 1 6V-8801 1 NUT (3/8-16-THD)
7 1 8T-4121 1 WASHER-HARD (11X21X2.5-MM THK)
M 8 1 8T-4185 1 BOLT (M10X1.5X50-MM)
M 9 1 8T-4194 1 BOLT (M12X1.75X50-MM)
10 1 8T-4223 2 WASHER-HARD (13.5X25.5X3-MM THK)
11 1 8T-4896 1 WASHER-HARD (10.2X18.5X2.5-MM THK)
12 1 9M-7959 1 CLAMP-HOSE
J 13 1 9X-6772 1 STRAP-CABLE
J - FOR SHIPPING PURPOSE ONLY
M - METRIC PART

GRAPHIC #1 <END> g06315278

196 LUBRICATION SYSTEM 1 of 1 M0077002-10


LUBRICATION SYSTEM
417-3704 GAUGE GP-OIL LEVEL (DIPSTICK)
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
REAR, RH
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3427, 523-
3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-
3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1326 i05196412
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 165-6170 3 PLUG
2 1 283-2551 1 TUBE AS
3 1 417-3705 1 GAUGE AS-OIL LEVEL (DIPSTICK)
4 1 417-3706 1 BRACKET
5 1 0L-1351 1 BOLT (3/8-16X0.875-IN)
6 1 118-5068 1 SEAL-O-RING
7 1 5M-2894 3 WASHER-HARD (10.2X18.5X2.5-MM THK)
8 1 9S-8752 2 NUT-FULL (3/8-16-THD)

M0077002-10 1 of 2 LUBRICATION SYSTEM 197


LUBRICATION SYSTEM
417-3704 GAUGE GP-OIL LEVEL (DIPSTICK) (contd.) i05196412

GRAPHIC #1 <END> g03351046

198 LUBRICATION SYSTEM 2 of 2 M0077002-10


LUBRICATION SYSTEM
122-1790 LINES GP-ENGINE OIL
S/N: PRH1-UP; TZK1-UP
PART OF 523-3431 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1307 i03984256
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-0913 1 SCREEN-STRAINER (OIL PUMP)
2 1 4N-0914 1 CLIP
3 1 8N-2104 1 BELL AS-SUCTION
1 1F-0750 2 NUT-WELD (3/8-16-THD)
4 1 6N-1381 1 SUPPORT-BELL
5 1 0S-1571 2 BOLT (3/8-16X1.75-IN)
6 1 5M-2894 6 WASHER-HARD (10.2X18.5X2.5-MM THK)
7 1 116-0765 1 TUBE AS-OIL PUMP
8 1 116-2699 1 TUBE AS
9 1 0L-1351 1 BOLT (3/8-16X0.875-IN)
10 1 8M-9024 1 WASHER-HARD (10.2X22.5X5-MM THK)
11 1 109-0076 1 SEAL-O-RING
12 1 109-0078 1 SEAL-O-RING
13 1 0S-0509 2 BOLT (3/8-16X0.75-IN)
14 1 1A-2029 2 BOLT (3/8-16X1.125-IN)

GRAPHIC #1 <END> g00086540

M0077002-10 1 of 1 LUBRICATION SYSTEM 199


LUBRICATION SYSTEM
144-4306 LINES GP-ENGINE OIL
S/N: JPE1-UP; PRH1-UP
PART OF 523-3427, 523-3428, 523-3434, 523-3435 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1307 i05856662
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-0913 1 SCREEN-STRAINER (ENGINE OIL LINES)
2 1 4N-0914 1 CLIP
3 1 8N-2104 1 BELL AS-SUCTION
1 1F-0750 2 NUT-WELD (3/8-16-THD)
4 1 139-6118 1 TUBE AS-SUCTION
5 1 0S-1571 2 BOLT (3/8-16X1.75-IN)
6 1 5M-2894 6 WASHER-HARD (10.2X18.5X2.5-MM THK)
7 1 6N-1050 1 SUPPORT-BELL
8 1 116-2699 1 TUBE AS
9 1 0L-1351 1 BOLT (3/8-16X0.875-IN)
10 1 8M-9024 1 WASHER-HARD (10.2X22.5X5-MM THK)
11 1 3P-0650 1 SEAL-O-RING
12 1 5P-8068 1 SEAL-O-RING
13 1 0S-0509 2 BOLT (3/8-16X0.75-IN)
14 1 1A-2029 2 BOLT (3/8-16X1.125-IN)

GRAPHIC #1 <END> g01534446

200 LUBRICATION SYSTEM 1 of 1 M0077002-10


LUBRICATION SYSTEM
188-4641 LINES GP-ENGINE OIL
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3429, 523-
3430, 523-3432, 523-3433, 523-3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1307 i04975933
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-0913 1 SCREEN-STRAINER (ENGINE OIL LINES)
2 1 4N-0914 1 CLIP
3 1 8N-2104 1 BELL AS-SUCTION
1 1F-0750 2 NUT-WELD (3/8-16-THD)
4 1 116-2699 1 TUBE AS
5 1 188-4642 1 TUBE AS
6 1 188-4643 1 SUPPORT
7 1 0L-1351 1 BOLT (3/8-16X0.875-IN)
8 1 0S-0509 2 BOLT (3/8-16X0.75-IN)
9 1 0S-1571 2 BOLT (3/8-16X1.75-IN)
10 1 3P-0650 1 SEAL-O-RING
11 1 5P-8068 1 SEAL-O-RING
12 1 1A-2029 2 BOLT (3/8-16X1.125-IN)
13 1 5M-2894 6 WASHER-HARD (10.2X18.5X2.5-MM THK)
14 1 8M-9024 1 WASHER-HARD (10.2X22.5X5-MM THK)

M0077002-10 1 of 2 LUBRICATION SYSTEM 201


LUBRICATION SYSTEM
188-4641 LINES GP-ENGINE OIL (contd.) i04975933

GRAPHIC #1 <END> g00849116

202 LUBRICATION SYSTEM 2 of 2 M0077002-10


LUBRICATION SYSTEM
330-5141 LINES GP-ENGINE OIL DRAIN
S/N: TZK1-UP; FLX1-UP
AN ATTACHMENT
SMCS-1307 i03575545
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 137-5552 1 PLUG-ADAPTER
I 2 1 330-5134 1 HOSE AS
3 1 004-3099 1 CONNECTOR
I - REFER TO HYDRAULIC INFORMATION SYSTEM

GRAPHIC #1 <END> g01905646

M0077002-10 1 of 1 LUBRICATION SYSTEM 203


LUBRICATION SYSTEM
433-0887 LINES GP-ENGINE OIL DRAIN
S/N: TZK1-UP; FLX1-UP
AN ATTACHMENT
SMCS-1307 i06826562
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
I 1 1 433-0886 1 HOSE AS
2 1 004-3099 1 CONNECTOR
3 1 090-9019 1 PLUG-PIPE
4 1 5P-3466 1 ELBOW (FLARED)
5 1 7M-8485 1 SEAL-O-RING
I - REFER TO HYDRAULIC INFORMATION SYSTEM

GRAPHIC #1 <END> g03576881

204 LUBRICATION SYSTEM 1 of 1 M0077002-10


LUBRICATION SYSTEM
261-0502 LINES GP-TURBOCHARGER OIL
S/N: PRH1-UP; TZK1-UP
PART OF 523-3429, 523-3430, 523-3431, 523-3432, 523-3433, 523-3436, 536-9857 ENGINE
AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1052, 1307 i07151802
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7N-9008 2 ELBOW
2 1 9M-2564 4 CLAMP-TUBE
3 1 126-2702 2 SEAL-INTEGRAL
4 1 198-6068 2 SEAL-INTEGRAL
5 1 252-6821 1 TUBE AS
6 1 261-0973 1 TUBE AS
C 7 1 281-5977 1 CONNECTOR AS
1 6V-8642 1 CONNECTOR
1 228-7091 1 SEAL-O-RING
1 238-5081 1 SEAL-O-RING
C 8 1 297-7999 1 ELBOW AS
1 8T-2530 1 ELBOW
1 228-7091 1 SEAL-O-RING
1 238-5080 1 SEAL-O-RING
C 9 1 488-4506 2 HOSE & TUBE AS
C 10 1 0S-1588 4 BOLT (3/8-16X1.25-IN)
11 1 112-3540 2 SEAL-O-RING
C 12 1 1A-2029 2 BOLT (3/8-16X1.125-IN)
C 13 1 238-5081 1 SEAL-O-RING
C 14 1 245-7918 1 ADAPTER
15 1 3B-1915 8 BOLT (3/8-16X1.375-IN)
16 1 5M-2894 12 WASHER-HARD (10.2X18.5X2.5-MM THK)
17 1 5P-5846 2 SEAL-O-RING
18 1 9S-8752 2 NUT-FULL (3/8-16-THD)
C - CHANGE FROM PREVIOUS TYPE

M0077002-10 1 of 2 LUBRICATION SYSTEM 205


LUBRICATION SYSTEM
261-0502 LINES GP-TURBOCHARGER OIL (contd.) i07151802

GRAPHIC #1 <END> g06239622

206 LUBRICATION SYSTEM 2 of 2 M0077002-10


LUBRICATION SYSTEM
361-6014 LINES GP-TURBOCHARGER OIL
S/N: PRH1-UP
FOR USE WITH LARGE CAPACITY PAN
PART OF 523-3434, 523-3435 ENGINE AR-COMPLETE
SMCS-1052, 1307 i05512594
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7E-0311 2 ADAPTER
2 1 9M-2564 4 CLAMP-TUBE
3 1 126-2702 2 SEAL-INTEGRAL
4 1 198-6068 2 SEAL-INTEGRAL
5 1 217-5678 2 TUBE AS
6 1 361-6016 1 TUBE AS
7 1 361-6017 1 TUBE AS
8 1 0S-1588 10 BOLT (3/8-16X1.25-IN)
9 1 112-3540 2 SEAL-O-RING
10 1 238-5081 2 SEAL-O-RING
11 1 9S-8752 2 NUT-FULL (3/8-16-THD)
12 1 3B-1915 4 BOLT (3/8-16X1.375-IN)
13 1 5M-2894 16 WASHER-HARD (10.2X18.5X2.5-MM THK)
14 1 6V-8642 1 CONNECTOR
15 1 6V-9003 1 ELBOW
16 1 239-5572 2 SEAL-INTEGRAL
17 1 8L-2746 2 SEAL-O-RING

M0077002-10 1 of 2 LUBRICATION SYSTEM 207


LUBRICATION SYSTEM
361-6014 LINES GP-TURBOCHARGER OIL (contd.) i05512594

GRAPHIC #1 <END> g02682937

208 LUBRICATION SYSTEM 2 of 2 M0077002-10


LUBRICATION SYSTEM
445-1091 LINES GP-TURBOCHARGER OIL
S/N: JPE1-UP; PRH1-UP
PART OF 523-3426 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1052, 1307 i07077406
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7N-9008 2 ELBOW
2 1 9M-2564 4 CLAMP-TUBE
3 1 126-2702 2 SEAL-INTEGRAL
4 1 198-6068 2 SEAL-INTEGRAL
5 1 349-8519 1 ELBOW AS
1 6V-9003 1 ELBOW
1 228-7091 1 SEAL-O-RING
1 238-5081 1 SEAL-O-RING
6 1 445-1093 1 TUBE AS-OIL
7 1 445-1094 1 TUBE AS-OIL
8 1 445-1207 1 HOSE & TUBE AS
9 1 445-1208 1 HOSE & TUBE AS
10 1 0S-1588 6 BOLT (3/8-16X1.25-IN)
12 1 281-5977 1 CONNECTOR AS
1 6V-8642 1 CONNECTOR
1 228-7091 1 SEAL-O-RING
1 238-5081 1 SEAL-O-RING
13 1 3B-1915 8 BOLT (3/8-16X1.375-IN)
14 1 5M-2894 12 WASHER-HARD (10.2X18.5X2.5-MM THK)
15 1 5P-5846 2 SEAL-O-RING
16 1 112-3540 2 SEAL-O-RING
17 1 9S-8752 2 NUT-FULL (3/8-16-THD)

M0077002-10 1 of 2 LUBRICATION SYSTEM 209


LUBRICATION SYSTEM
445-1091 LINES GP-TURBOCHARGER OIL (contd.) i07077406

GRAPHIC #1 <END> g06222087

210 LUBRICATION SYSTEM 2 of 2 M0077002-10


LUBRICATION SYSTEM
445-1092 LINES GP-TURBOCHARGER OIL
S/N: PRH1-UP
PART OF 523-3427, 523-3428 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1052, 1307 i06824499
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7E-0311 2 ADAPTER
2 1 9M-2564 4 CLAMP-TUBE
3 1 126-2702 2 SEAL-INTEGRAL
4 1 198-6068 2 SEAL-INTEGRAL
5 1 349-8519 1 ELBOW AS
1 6V-9003 1 ELBOW
1 228-7091 1 SEAL-O-RING
1 238-5081 1 SEAL-O-RING
6 1 445-1207 1 HOSE & TUBE AS
7 1 445-1208 1 HOSE & TUBE AS
8 1 445-1704 1 TUBE AS-OIL
9 1 445-1705 1 TUBE AS-OIL
10 1 0S-1588 10 BOLT (3/8-16X1.25-IN)
11 1 132-7551 2 SPACER (11X19X6-MM THK)
12 1 239-5572 2 SEAL-INTEGRAL
13 1 281-5977 1 CONNECTOR AS
1 6V-8642 1 CONNECTOR
1 228-7091 1 SEAL-O-RING
1 238-5081 1 SEAL-O-RING
14 1 3B-1915 4 BOLT (3/8-16X1.375-IN)
15 1 5M-2894 16 WASHER-HARD (10.2X18.5X2.5-MM THK)
16 1 5P-9890 2 SEAL-O-RING
17 1 9S-8752 2 NUT-FULL (3/8-16-THD)

M0077002-10 1 of 2 LUBRICATION SYSTEM 211


LUBRICATION SYSTEM
445-1092 LINES GP-TURBOCHARGER OIL (contd.) i06824499

GRAPHIC #1 <END> g03585796

212 LUBRICATION SYSTEM 2 of 2 M0077002-10


LUBRICATION SYSTEM
445-1092 LINES GP-TURBOCHARGER OIL
S/N: JPE1-UP; PRH1-UP
PART OF 523-3427, 523-3428 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1052, 1307 i06998555
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7E-0311 2 ADAPTER
2 1 9M-2564 4 CLAMP-TUBE
3 1 126-2702 2 SEAL-INTEGRAL
4 1 198-6068 2 SEAL-INTEGRAL
5 1 349-8519 1 ELBOW AS
1 6V-9003 1 ELBOW
1 228-7091 1 SEAL-O-RING
1 238-5081 1 SEAL-O-RING
6 1 445-1207 1 HOSE & TUBE AS
7 1 445-1208 1 HOSE & TUBE AS
8 1 445-1704 1 TUBE AS-OIL
9 1 445-1705 1 TUBE AS-OIL
10 1 0S-1588 10 BOLT (3/8-16X1.25-IN)
12 1 239-5572 2 SEAL-INTEGRAL
13 1 281-5977 1 CONNECTOR AS
1 6V-8642 1 CONNECTOR
1 228-7091 1 SEAL-O-RING
1 238-5081 1 SEAL-O-RING
14 1 3B-1915 4 BOLT (3/8-16X1.375-IN)
15 1 5M-2894 16 WASHER-HARD (10.2X18.5X2.5-MM THK)
C 16 1 112-3540 2 SEAL-O-RING
17 1 9S-8752 2 NUT-FULL (3/8-16-THD)
C - CHANGE FROM PREVIOUS TYPE

M0077002-10 1 of 2 LUBRICATION SYSTEM 213


LUBRICATION SYSTEM
445-1092 LINES GP-TURBOCHARGER OIL (contd.) i06998555

GRAPHIC #1 <END> g06210560

214 LUBRICATION SYSTEM 2 of 2 M0077002-10


LUBRICATION SYSTEM
515-4418 LINES GP-TURBOCHARGER OIL
S/N: JP51-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1052, 1307 i07243626
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 515-7973 2 GASKET
2 1 198-6068 2 SEAL-INTEGRAL
3 1 260-9219 1 CONNECTOR AS
1 6V-8638 1 CONNECTOR
1 228-7090 1 SEAL-O-RING
1 238-5081 1 SEAL-O-RING
4 1 505-0802 2 ELBOW
5 1 542-7813 1 HOSE & TUBE AS
6 1 542-7814 1 HOSE & TUBE AS
7 1 521-4422 1 TUBE AS
8 1 521-4423 1 TUBE AS
9 1 0S-1588 6 BOLT (3/8-16X1.25-IN)
10 1 1A-2029 4 BOLT (3/8-16X1.125-IN)
11 1 330-9772 1 ELBOW AS
1 6V-8624 1 ELBOW
1 228-7090 1 SEAL-O-RING
1 238-5081 1 SEAL-O-RING
12 1 353-7955 2 GROMMET
13 1 3B-1915 4 BOLT (3/8-16X1.375-IN)
14 1 5M-2894 8 WASHER-HARD (10.2X18.5X2.5-MM THK)
15 1 5P-5846 2 SEAL-O-RING
16 1 5P-8068 2 SEAL-O-RING
17 1 7K-1401 2 CLIP
18 1 7K-1402 2 BRACKET
19 1 8T-1887 2 CLIP (SLOT)
20 1 8T-1888 2 CLIP (TAB)
21 1 9S-8752 2 NUT-FULL (3/8-16-THD)
22 1 9X-6458 4 WASHER-HARD (10.2X22.5X3-MM THK)

M0077002-10 1 of 2 LUBRICATION SYSTEM 215


LUBRICATION SYSTEM
515-4418 LINES GP-TURBOCHARGER OIL (contd.) i07243626

GRAPHIC #1 <END> g06268411

216 LUBRICATION SYSTEM 2 of 2 M0077002-10


LUBRICATION SYSTEM
116-1980 PUMP GP-ENGINE OIL*R
S/N: PRH1-UP
ALSO AN ATTACHMENT
SMCS-1304, 1315 i07043733
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 116-1979 1 BODY AS-OIL PUMP
1 7N-2156 2 BUSHING
1 8M-8489 2 DOWEL
2 1 105-1482 1 SHAFT AS-PUMP DRIVE
3 1 107-7373 1 SHAFT AS-IDLER
4 1 127-6356 1 COVER AS-PUMP
1 8S-6511 2 BUSHING
5 1 2P-3205 4 BOLT-WASHER HEAD (3/8-16X1.75-IN)
6 1 7C-1512 1 PLUNGER
7 1 7C-1511 1 RING-PLUNGER
8 1 2S-2760 1 SPRING
9 1 1M-0644 2 BOLT (3/8-16X2.25-IN)
10 1 122-9943 1 RETAINER
11 1 5M-2894 2 WASHER-HARD (10.2X18.5X2.5-MM THK)

GRAPHIC #1 <END> g01667814

M0077002-10 1 of 1 LUBRICATION SYSTEM 217


LUBRICATION SYSTEM
520-2923 PUMP GP-ENGINE OIL–HIGH PRESSURE*R
S/N: JP51-UP; PRH1-UP; TZK1-UP; FLX1-UP
PART OF 520-2926 PUMP GP-ENGINE OIL
ALSO AN ATTACHMENT
SMCS-1304, 1315 i06889764
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7C-1511 1 RING-PLUNGER
2 1 7C-1512 1 PLUNGER
3 1 116-1979 1 BODY AS-OIL PUMP
1 7N-2156 2 BUSHING
1 8M-8489 2 DOWEL
4 1 127-6356 1 COVER AS-PUMP
1 8S-6511 2 BUSHING
5 1 236-6733 1 SPRING
6 1 370-4611 1 RETAINER
7 1 516-6890 1 DRIVE
8 1 516-6891 1 IDLER-SHAFT
9 1 1M-0644 2 BOLT (3/8-16X2.25-IN)
10 1 2P-3205 4 BOLT-WASHER HEAD (3/8-16X1.75-IN)
11 1 5M-2894 2 WASHER-HARD (10.2X18.5X2.5-MM THK)

GRAPHIC #1 <END> g06161857

218 LUBRICATION SYSTEM 1 of 1 M0077002-10


LUBRICATION SYSTEM
520-2924 PUMP GP-ENGINE OIL*R
S/N: JPE1-UP; PRH1-UP; TZK1-UP
PART OF 520-2927 PUMP GP-ENGINE OIL
ALSO AN ATTACHMENT
SMCS-1304, 1315 i06896342
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2S-2760 1 SPRING
2 1 7C-1511 1 RING-PLUNGER
3 1 7C-1512 1 PLUNGER
4 1 116-1979 1 BODY AS-OIL PUMP
4A 1 7N-2156 2 BUSHING
1 8M-8489 2 DOWEL
5 1 122-9943 1 RETAINER
6 1 127-6356 1 COVER AS-PUMP
6A 1 8S-6511 1 BUSHING
7 1 516-6890 1 DRIVE
8 1 516-6891 1 IDLER-SHAFT
9 1 1M-0644 2 BOLT (3/8-16X2.25-IN)
10 1 2P-3205 4 BOLT-WASHER HEAD (3/8-16X1.75-IN)
11 1 5M-2894 2 WASHER-HARD (10.2X18.5X2.5-MM THK)

GRAPHIC #1 <END> g06167450

M0077002-10 1 of 1 LUBRICATION SYSTEM 219


LUBRICATION SYSTEM
520-2926 PUMP GP-ENGINE OIL
S/N: JP51-UP; PRH1-UP; TZK1-UP; FLX1-UP
PART OF 498-7249 ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1304, 1315 i06889757
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
YR 1 1 520-2923 1 PUMP GP-ENGINE OIL 218
2 1 0L-1143 1 BOLT (3/8-16X2.5-IN)
3 1 0S-1619 2 BOLT (3/8-16X3-IN)
4 1 5M-2894 3 WASHER-HARD (10.2X18.5X2.5-MM THK)
R - REMANUFACTURED PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g06158493

220 LUBRICATION SYSTEM 1 of 1 M0077002-10


LUBRICATION SYSTEM
520-2927 PUMP GP-ENGINE OIL
S/N: JPE1-UP; PRH1-UP; TZK1-UP
ALSO AN ATTACHMENT
SMCS-1304, 1315 i06896339
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
YR 1 1 520-2924 1 PUMP GP-ENGINE OIL 219
2 1 0L-1143 1 BOLT (3/8-16X2.5-IN)
3 1 0S-1619 2 BOLT (3/8-16X3-IN)
4 1 5M-2894 3 WASHER-HARD (10.2X18.5X2.5-MM THK)
R - REMANUFACTURED PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g06160943

M0077002-10 1 of 1 LUBRICATION SYSTEM 221


LUBRICATION SYSTEM
5N-6237 PUMP GP-ENGINE OIL–MANUAL LUBRICATION
S/N: TZK1-UP; FLX1-UP
PART OF 280-1442 PUMP GP-PRELUBRICATION
AN ATTACHMENT
SMCS-1304, 1315 i07403121
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2A-0762 2 BOLT (1/4-20X0.625-IN)
2 1 3N-3297 2 PIN-TAPERED
3 1 5N-6255 1 HANDLE AS
B 4 1 3N-3299 1 GASKET SET (INCLUDES 4 GASKETS)

AVAILABLE REPAIR KIT(S):


3N-3300 1 KIT-PUMP (SUMP)
(INCLUDES VANE, SPRING, PACKING, NUT & GASKET)
B - USE AS REQUIRED

GRAPHIC #1 <END> g00621010

222 LUBRICATION SYSTEM 1 of 1 M0077002-10


LUBRICATION SYSTEM
280-1442 PUMP GP-PRELUBRICATION–MANUAL
S/N: TZK1-UP; FLX1-UP
AN ATTACHMENT
SMCS-1319 i05202465
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4B-7770 1 TEE
Y 2 1 5N-6237 1 PUMP GP-ENGINE OIL (MANUAL 222
LUBRICATION) (PRELUBRICATION)
C 3 1 030-8188 1 CONNECTOR
4 1 5P-8753 1 TEE
5 1 6V-0467 1 CONNECTOR
6 1 8C-6524 1 ADAPTER
7 1 9S-4185 2 PLUG (3/4-16-THD)
8 1 9Y-2238 1 BUSHING-PLUG
9 1 109-0897 3 VALVE-BALL
C 10 1 313-9614 1 ADAPTER AS
1 2R-6806 1 CONNECTOR
1 214-7568 1 SEAL-O-RING
C 11 1 011-5224 1 BUSHING-REDUCER
CI 12 1 389-7966 1 HOSE AS
I 13 1 280-1444 1 HOSE AS
14 1 280-1445 1 BRACKET AS
C 15 1 2T-2475 1 ELBOW
16 1 2P-8511 1 ELBOW-FLARED
17 1 3B-7745 1 NIPPLE-PIPE
18 1 3K-0360 6 SEAL-O-RING
19 1 4S-6678 1 CONNECTOR
20 1 7X-2501 4 BOLT (1/4-20X1.25-IN)
M 21 1 8T-4186 2 BOLT (M10X1.5X40-MM)
22 1 8T-4205 4 WASHER-HARD (7.2X14.5X2-MM THK)
23 1 8T-4121 4 WASHER-HARD (11X21X2.5-MM THK)
M 24 1 8T-4133 2 NUT (M10X1.5-THD)
25 1 6N-2430 1 NIPPLE-PIPE
C 26 1 004-6683 1 FITTING
C - CHANGE FROM PREVIOUS TYPE
I - REFER TO HYDRAULIC INFORMATION SYSTEM
M - METRIC PART
Y - SEPARATE ILLUSTRATION

M0077002-10 1 of 2 LUBRICATION SYSTEM 223


LUBRICATION SYSTEM
280-1442 PUMP GP-PRELUBRICATION (contd.) i05202465

GRAPHIC #1 <END> g03336673

224 LUBRICATION SYSTEM 2 of 2 M0077002-10


LUBRICATION SYSTEM
391-3034 REGULATOR GP-OIL LEVEL
S/N: JPE1-UP; PRH1-UP
C27 EP NEWSBERRY ENGINES
FOR USE WITH 186 LITER OIL PAN GP
PART OF 523-3428 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1334 i07110353
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 153-2767 1 VALVE AS-BALL (SHUTOFF, OIL)
2 1 213-6133 1 REGULATOR AS
3 1 352-9919 1 VALVE AS-CHECK (SHUTOFF, OIL)
1 214-7568 1 SEAL-O-RING
4 1 367-5990 1 ELBOW AS
1 2T-1922 1 ELBOW
1 180-8424 1 SEAL-O-RING
5 1 369-6847 1 CONNECTOR AS
1 8C-6871 1 CONNECTOR
1 180-8424 1 SEAL-O-RING
6 1 390-4107 1 BRACKET AS
7 1 391-3035 1 HOSE AS
8 1 391-3036 1 HOSE AS
9 1 197-6355 1 ELBOW AS
1 3E-7449 1 ELBOW
1 6V-8398 1 SEAL-O-RING
10 1 1A-2029 6 BOLT (3/8-16X1.125-IN)
11 1 214-7568 1 SEAL-O-RING
12 1 228-7090 1 SEAL-O-RING
13 1 329-5454 1 PLUG AS
1 8J-0426 1 PLUG
1 238-5084 1 SEAL-O-RING
14 1 5M-2894 6 WASHER-HARD (10.2X18.5X2.5-MM THK)

M0077002-10 1 of 2 LUBRICATION SYSTEM 225


LUBRICATION SYSTEM
391-3034 REGULATOR GP-OIL LEVEL (contd.) i07110353

GRAPHIC #1 <END> g03052737

226 LUBRICATION SYSTEM 2 of 2 M0077002-10


LUBRICATION SYSTEM
424-8591 REGULATOR GP-OIL LEVEL
S/N: PRH1-UP
PART OF 523-3432, 523-3433 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1334 i06824268
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7W-4979 1 VALVE-CHECK
2 1 213-6133 1 REGULATOR AS
I 3 1 342-2301 1 HOSE AS
4 1 395-4047 1 HOSE AS-AIR
5 1 280-7394 1 BRACKET AS
6 1 2A-4639 2 BOLT (3/8-16X1.625-IN)
7 1 169-7326 1 VALVE-BALL (SHUTOFF, OIL)
8 1 3B-1915 3 BOLT (3/8-16X1.375-IN)
9 1 3B-7741 2 NIPPLE-PIPE (CLOSE)
10 1 5M-2894 6 WASHER-HARD (10.2X18.5X2.5-MM THK)
11 1 369-6847 1 CONNECTOR AS
1 8C-6871 1 CONNECTOR
1 180-8424 1 SEAL-O-RING
12 1 228-7090 1 SEAL-O-RING
13 1 352-6493 1 ELBOW AS
1 2T-2396 1 ELBOW
1 228-7090 1 SEAL-O-RING
14 1 330-9763 1 CONNECTOR AS
1 8C-6872 1 CONNECTOR
1 228-7090 1 SEAL-O-RING
15 1 9X-6458 4 WASHER-HARD (10.2X22.5X3-MM THK)
16 1 9M-5501 1 ELBOW-STREET
18 1 9S-8752 3 NUT-FULL (3/8-16-THD)
19 1 3E-7449 1 ELBOW
20 1 6B-1628 1 BUSHING-REDUCER
I - REFER TO HYDRAULIC INFORMATION SYSTEM

M0077002-10 1 of 2 LUBRICATION SYSTEM 227


LUBRICATION SYSTEM
424-8591 REGULATOR GP-OIL LEVEL (contd.) i06824268

GRAPHIC #1 <END> g03581041

228 LUBRICATION SYSTEM 2 of 2 M0077002-10


COOLING SYSTEM
363-2792 CONNECTION GP-HEAT EXCHANGER
S/N: TZK1-UP; FLX1-UP
FOR USE WITH JACKET WATER HEATER
AN ATTACHMENT
SMCS-1379 i07327227
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1L-4031 1 TEE-SERVICE
2 1 196-9420 2 VALVE-BALL
3 1 118-1656 1 BUSHING-REDUCER
4 1 8T-6762 1 PLUG-PIPE (1/2-14-THD)

GRAPHIC #1 <END> g01759974

M0077002-10 1 of 1 COOLING SYSTEM 229


COOLING SYSTEM
338-8901 GUARD GP-FAN
S/N: TZK1-UP; FLX1-UP
PART OF 399-2338, 448-4294 RADIATOR GP
AN ATTACHMENT
SMCS-1360 i05077922
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 385-9332 4 GUARD AS-FAN
2 1 198-4777 16 WASHER-HARD (11X25X10-MM THK)
3 1 7X-7729 8 WASHER (11X25X3-MM THK)
M 4 1 8T-4136 8 BOLT (M10X1.5X25-MM)
M 5 1 8T-4196 16 BOLT (M10X1.5X35-MM)
M - METRIC PART

GRAPHIC #1 <END> g03323480

230 COOLING SYSTEM 1 of 1 M0077002-10


COOLING SYSTEM
501-9973 GUARD GP-FAN
S/N: TZK1-UP; FLX1-UP
PART OF 505-3481 RADIATOR GP
AN ATTACHMENT
SMCS-1360 i07074554
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 198-4777 12 WASHER-HARD (11X25X10-MM THK)
2 1 501-9974 4 GUARD AS
(EACH INCLUDES)
M 1 8T-3490 3 NUT-WELD (M10X1.5-THD)
3 1 7X-7729 24 WASHER (11X25X3-MM THK)
M 4 1 8T-4136 24 BOLT (M10X1.5X25-MM)
M 5 1 8T-4196 12 BOLT (M10X1.5X35-MM)
M - METRIC PART

GRAPHIC #1 <END> g06216560

M0077002-10 1 of 1 COOLING SYSTEM 231


COOLING SYSTEM
455-3258 KIT-OIL COOLER & LINES GASKET
S/N: TZK1-UP; FLX1-UP
FIELD INSTALLATION
SMCS-1378, 7555 i07075934
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
8C-3445 1 CAP-DUST
157-0670 1 CAP-DUST
4N-0865 1 GASKET
4N-1946 1 GASKET
343-8888 1 GASKET
3P-0650 3 SEAL-O-RING
5P-8068 1 SEAL-O-RING
6V-5048 1 SEAL-O-RING
6V-5063 1 SEAL-O-RING
6V-5064 1 SEAL-O-RING
6V-6609 3 SEAL-O-RING
8T-1703 1 SEAL-O-RING
109-0074 1 SEAL-O-RING
109-0077 2 SEAL-O-RING
112-3258 1 SEAL-O-RING
180-8424 1 SEAL-O-RING
214-7568 4 SEAL-O-RING
3J-7354 1 SEAL-O-RING
<END>

377-7037 KIT-WATER PUMP


S/N: TZK1-UP; FLX1-UP
FIELD INSTALLATION
SMCS-1361 i07232319
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
108-7930 1 BEARING AS-ROLLER
165-3929 1 BOLT (3/8-16X1.5-IN)
1A-1135 1 BOLT (5/8-11X2-IN)
136-3742 1 FILTER
111-2721 1 PLUG-FELT
136-1107 1 RETAINER
153-1256 1 SEAL-LIP TYPE
9M-3786 1 SEAL-O-RING
109-0077 1 SEAL-O-RING
122-3772 1 SEAL-O-RING
349-2654 1 SEAL-WATER PUMP
135-4928 1 SHAFT-WATER PUMP
5S-0581 1 WASHER-HARD (17X38X8-MM THK)
9M-6527 1 WASHER-HARD (10.2X25.5X5-MM THK)

FOR A LIST OF RELATED PARTS THAT MAY BE


REQUIRED FOR THE ENGINE REBUILD TO THE KIT
CONSIST, PLEASE VISIT:

HTTP://DEALER.CAT.COM/RELATED
<END>

232 COOLING SYSTEM 1 of 1 M0077002-10


COOLING SYSTEM
339-6197 LINES GP-COOLANT
S/N: TZK1-UP; FLX1-UP
FOR USE WITH AMBIENT RADIATOR
PART OF 399-2338, 448-4294 RADIATOR GP
AN ATTACHMENT
SMCS-1380 i05267724
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 336-8953 1 HOSE-RADIATOR (INLET)
2 1 336-8954 1 HOSE-RADIATOR (OUTLET)
3 1 230-3671 2 CLAMP-T BOLT
4 1 9X-2201 2 CLAMP-HOSE

GRAPHIC #1 <END> g02125665

M0077002-10 1 of 1 COOLING SYSTEM 233


COOLING SYSTEM
349-7546 LINES GP-COOLANT
S/N: TZK1-UP; FLX1-UP
PART OF 508-8060, 508-8061, 509-4256, 509-4257 RADIATOR GP
AN ATTACHMENT
SMCS-1380 i06831835
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 9X-2201 2 CLAMP-HOSE
2 1 349-7543 1 HOSE-WATER INLET
3 1 349-7545 1 HOSE
4 1 230-3671 2 CLAMP-T BOLT

GRAPHIC #1 <END> g03337378

234 COOLING SYSTEM 1 of 1 M0077002-10


COOLING SYSTEM
255-5536 LINES GP-WATER
S/N: JPE1-UP; PRH1-UP; TZK1-UP
PART OF 523-3426, 523-3427, 523-3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-
3433, 523-3434, 523-3435, 523-3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1355, 1380, 1393 i07053207
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-0864 1 GASKET
2 1 4N-1946 1 GASKET
3 1 6N-0008 1 ADAPTER
R 4 1 7C-0145 1 CORE AS-OIL COOLER (ENGINE)
5 1 192-4309 1 SEAL-O-RING
6 2 200-6410 1 SEAL-O-RING
7 1 230-1294 1 ELBOW
8 1 230-1296 1 ELBOW
9 1,2 230-1302 3 FLANGE
10 1 231-4708 5 SEAL-O-RING
11 2 233-4877 1 COVER-WATER PUMP
12 2 234-3438 1 ELBOW
13 2 235-4753 1 ELBOW
14 1 236-2502 2 COVER
15 2 239-5225 1 HOUSING AS (REGULATOR)
2 3B-0622 1 PLUG-CUP
2 3S-9643 2 SEAL-LIP TYPE (WATER TEMPERATURE REGULATOR)
2 111-4374 1 VALVE AS
16 1 248-5513 2 REGULATOR-TEMPERATURE (92-DEG C) (COOLANT)
17 1 249-9383 1 BONNET
18 1 249-9384 1 TUBE AS-BYPASS
19 1 264-0310 1 BONNET-OIL COOLER
20 2 0L-1143 2 BOLT (3/8-16X2.5-IN)
21 2 0S-1588 4 BOLT (3/8-16X1.25-IN)
22 1,2 0S-1594 10 BOLT (3/8-16X1-IN)
23 2 0S-1608 3 BOLT (3/8-16X3.75-IN)
24 1 0T-0055 4 BOLT (3/8-16X4.25-IN)
25 1 0T-0065 5 BOLT (3/8-16X3.5-IN)
26 1 0T-0573 2 BOLT (3/8-16X2.75-IN)
27 1 107-5769 2 SEAL-O-RING
28 1 109-0074 1 SEAL-O-RING
29 2 109-0076 3 SEAL-O-RING
30 1 109-0077 2 SEAL-O-RING
31 1 112-3258 1 SEAL-O-RING
32 1,2 1C-2251 7 BOLT (3/8-16X1.87-IN)
33 1 5M-2894 4 WASHER-HARD (10.2X18.5X2.5-MM THK)
34 1 6V-5063 5 SEAL-O-RING
35 1 6V-5064 1 SEAL-O-RING
36 1,2 6V-6609 4 SEAL-O-RING
37 1,2 6V-9027 4 SEAL-O-RING
38 2 8T-1703 4 SEAL-O-RING
39 1 9S-4181 1 PLUG (1-5/16-12-THD)
40 1,2 9S-4182 4 PLUG (7/16-20-THD)
41 1 9S-4183 3 PLUG (1-1/16-12-THD)
42 1,2 9S-4185 4 PLUG (3/4-16-THD)

M0077002-10 1 of 4 COOLING SYSTEM 235


COOLING SYSTEM
255-5536 LINES GP-WATER (contd.) i07053207
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
43 1 9S-8008 1 PLUG (1-1/16-12-THD) (WATER LINES GROUP)
44 1,2 9X-6458 10 WASHER-HARD (10.2X22.5X3-MM THK)
45 1 157-0670 1 CAP-DUST
46 1 8C-3446 1 VALVE-SAMPLING
47 1 6P-4975 1 ADAPTER
48 1 3J-7354 1 SEAL-O-RING
49 2 300-8720 2 STUD (3/8-16X0.393-IN)
50 1 143-9393 1 STUD (3/8-16-THD)
R - REMANUFACTURED PART MAY BE AVAILABLE

236 COOLING SYSTEM 2 of 4 M0077002-10


COOLING SYSTEM
255-5536 LINES GP-WATER (contd.) i07053207

GRAPHIC #1 g03151819

M0077002-10 3 of 4 COOLING SYSTEM 237


COOLING SYSTEM
255-5536 LINES GP-WATER (contd.) i07053207

GRAPHIC #2 <END> g03151820

238 COOLING SYSTEM 4 of 4 M0077002-10


COOLING SYSTEM
505-3488 LINES GP-WATER
S/N: TZK1-UP; FLX1-UP
PART OF 505-3481 RADIATOR GP
AN ATTACHMENT
SMCS-1355, 1380, 1393 i07074574
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 216-2211 4 CLAMP
2 1 365-5625 3 HOSE
3 1 8T-4986 2 CLAMP-HOSE
4 1 505-3489 1 TUBE
5 1 505-3491 1 TUBE
6 1 8T-4985 2 CLAMP-HOSE
7 1 423-9688 1 HOSE

GRAPHIC #1 <END> g06219285

M0077002-10 1 of 1 COOLING SYSTEM 239


COOLING SYSTEM
521-5458 LINES GP-WATER
S/N: JP51-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1355, 1380, 1393 i06934232
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 2 4N-1946 1 GASKET
2 2 6N-0008 1 ADAPTER
3 2 6P-4975 1 ADAPTER
4 2 9X-6458 10 WASHER-HARD (10.2X22.5X3-MM THK)
5 2 230-1294 1 ELBOW
6 2 230-1296 1 ELBOW
7 2 230-1302 3 FLANGE
8 1 233-4877 1 COVER-WATER PUMP
9 2 234-3438 1 ELBOW
10 2 235-4753 1 ELBOW
11 1 236-2502 2 COVER
12 2 239-5225 1 HOUSING AS
2 3B-0622 1 PLUG-CUP
2 3S-9643 2 SEAL-LIP TYPE
2 111-4374 1 VALVE AS
13 2 248-5513 2 REGULATOR-TEMPERATURE (92-DEG C)
14 2 249-9383 1 BONNET
15 1 249-9384 1 TUBE AS-BYPASS
16 2 264-0310 1 BONNET-OIL COOLER
17 2 318-2946 4 PLUG AS
(EACH INCLUDES)
2 6V-9027 1 SEAL-O-RING
2 9S-4182 1 PLUG (7/16-20-THD)
18 1,2 341-0087 4 PLUG AS
(EACH INCLUDES)
1,2 6V-6609 1 SEAL-O-RING
1,2 9S-4185 1 PLUG (3/4-16-THD)
19 2 343-8888 1 GASKET
20 2 353-5140 1 PLUG AS
2 6V-5063 1 SEAL-O-RING
2 9S-8008 1 PLUG (1-1/16-12-THD)
21 1 377-9625 3 PLUG AS
(EACH INCLUDES)
1 6V-5063 1 SEAL-O-RING
1 9S-4183 1 PLUG (1-1/16-12-THD)
22 1 488-0365 1 CORE AS-OIL COOLER
23 1 0L-1143 2 BOLT (3/8-16X2.5-IN)
24 2 0S-1588 4 BOLT (3/8-16X1.25-IN)
25 1,2 0S-1594 10 BOLT (3/8-16X1-IN)
26 2 0S-1608 3 BOLT (3/8-16X3.75-IN)
27 2 0T-0055 4 BOLT (3/8-16X4.25-IN)
28 2 0T-0065 5 BOLT (3/8-16X3.5-IN)
29 2 0T-0573 2 BOLT (3/8-16X2.75-IN)
30 2 107-5769 2 SEAL-O-RING
31 2 109-0074 1 SEAL-O-RING
32 2 109-0076 3 SEAL-O-RING
33 2 109-0077 2 SEAL-O-RING

240 COOLING SYSTEM 1 of 3 M0077002-10


COOLING SYSTEM
521-5458 LINES GP-WATER (contd.) i06934232
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
34 2 112-3258 1 SEAL-O-RING
35 2 143-9393 1 STUD (3/8-16-THD)
36 2 157-0670 1 CAP-DUST
37 1 192-4309 1 SEAL-O-RING
38 1,2 1C-2251 7 BOLT (3/8-16X1.87-IN)
39 2 200-6410 1 SEAL-O-RING
40 1,2 231-4708 5 SEAL-O-RING
41 2 300-8720 2 STUD (3/8-16X0.393-IN)
42 2 3J-7354 1 SEAL-O-RING
43 1 5M-2894 4 WASHER-HARD (10.2X18.5X2.5-MM THK)
44 2 6V-5063 1 SEAL-O-RING
45 2 6V-5064 1 SEAL-O-RING
46 2 8C-3446 1 VALVE-SAMPLING
47 2 8T-1703 4 SEAL-O-RING
48 2 9S-4181 1 PLUG (1-5/16-12-THD)

GRAPHIC #1 g06188608

M0077002-10 2 of 3 COOLING SYSTEM 241


COOLING SYSTEM
521-5458 LINES GP-WATER (contd.) i06934232

GRAPHIC #2 <END> g06188609

242 COOLING SYSTEM 3 of 3 M0077002-10


COOLING SYSTEM
230-4172 PUMP GP-WATER
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 495-8139, 495-8142, 496-9942, 521-6189, 521-6190, 523-3426, 523-3427, 523-
3428, 523-3429, 523-3430, 523-3431, 523-3432, 523-3433, 523-3434, 523-3435, 523-
3436, 536-9857 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1361 i04432035
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
CYR 1 1 352-0202 1 PUMP GP-WATER (BASIC) 244
2 1 1A-2029 1 BOLT (3/8-16X1.125-IN)
3 1 9S-8752 4 NUT-FULL (3/8-16-THD)
4 1 9X-7371 1 SEAL-O-RING
C - CHANGE FROM PREVIOUS TYPE
R - REMANUFACTURED PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g01052763

M0077002-10 1 of 1 COOLING SYSTEM 243


COOLING SYSTEM
352-0202 PUMP GP-WATER*R
S/N: JP51-UP; JPE1-UP; PRH1-UP; TZK1-UP
PART OF 230-4172 PUMP GP-WATER
ALSO AN ATTACHMENT
SMCS-1361 i04523305
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-1948 1 GEAR (43-TEETH)
W 2 1 108-7930 1 BEARING AS-ROLLER
W 3 1 349-2654 1 SEAL-WATER PUMP
W 4 1 135-4928 1 SHAFT-WATER PUMP
W 5 1 136-1107 1 RETAINER
W 6 1 153-1256 1 SEAL-LIP TYPE
7 1 219-4455 1 IMPELLER-PUMP
8 1 219-4456 1 HOUSING AS-PUMP
1 4M-1336 1 FERRULE
1 8T-6764 1 PLUG-PIPE (1/8-27-THD)
W 1 111-2721 1 PLUG-FELT
W 9 1 0S-1591 1 BOLT (3/8-16X1.5-IN)
W 10 1 1A-1135 1 BOLT (5/8-11X2-IN)
11 1 1B-7182 4 BOLT (5/16-18X1.25-IN)
W 12 1 5S-0581 1 WASHER-HARD (17X38X8-MM THK)
W 13 1 9M-6527 1 WASHER-HARD (10.2X25.5X5-MM THK)

AVAILABLE GASKET KIT(S):


ABW 377-7037 1 KIT-WATER PUMP
INCLUDES BOLTS, WASHERS, BEARING, FILTER,
SHAFT,RETAINER,FILTER,SEALS
A - NOT PART OF THIS GROUP
B - USE AS REQUIRED
W - KIT MARKED W SERVICES PART(S) MARKED W

244 COOLING SYSTEM 1 of 2 M0077002-10


COOLING SYSTEM
352-0202 PUMP GP-WATER (contd.) i04523305

GRAPHIC #1 <END> g02627316

M0077002-10 2 of 2 COOLING SYSTEM 245


COOLING SYSTEM
386-9671 RADIATOR GP
S/N: TZK1-UP; FLX1-UP
PART OF 399-2338, 448-4294 RADIATOR GP
AN ATTACHMENT
SMCS-1353 i06192014
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6V-8981 1 ELBOW
2 1 6V-8988 1 ELBOW
3 1 6V-9169 2 NUT (13/16-16-THD)
4 1,2 9M-7958 4 CLAMP-HOSE
5 1 9S-7739 2 UNION-FLARED
6 1 9U-6993 2 ADAPTER AS
(EACH INCLUDES)
1 3D-2824 1 SEAL-O-RING
1 069-4269 1 ADAPTER
7 2 287-4786 1 CAP-PRESSURE VALVE
8 1 287-4790 1 GAUGE-SIGHT
9 2 287-4795 4 ELBOW
10 1 337-1006 1 VALVE-BALL
11 1 341-1886 1 COOLER AS-FUEL
I 12 1 341-1894 2 HOSE AS
13 2 346-1097 1 CORE-RADIATOR
14 2 346-1098 2 CORE AS-AFTERCOOLER
15 1 346-1100 1 SHROUD AS
16 1 346-1101 1 PLATE-SHROUD
17 2 346-1103 1 TANK-EXPANSION
18 1 346-1106 1 PLATE AS
19 1 352-5711 1 BRACKET AS
20 1 352-9697 1 TUBE-DRAIN
21 2 386-9565 1 SUPPORT AS
22 2 1P-4278 4 CLAMP-HOSE
23 1 3S-8664 1 CLIP (LOOP)
24 1 4B-4311 2 RIVET (BUTTON HEAD)
25 1 5P-9436 1 PLUG
26 2 7L-6326 2 CLIP
27 2 8M-2770 2 CLIP (LOOP)
28 1 7X-0632 8 WASHER-HARD (11X36X6-MM THK)
29 1,2 8T-4121 65 WASHER-HARD (11X21X2.5-MM THK)
M 30 2 344-5675 28 NUT (M10X1.5-THD)
M 31 1 8T-4137 3 BOLT (M10X1.5X20-MM)
M 32 1 8T-4183 8 BOLT (M12X1.75X40-MM)
M 33 1,2 8T-4195 32 BOLT (M10X1.5X30-MM)
34 1 8T-4223 8 WASHER-HARD (13.5X25.5X3-MM THK)
35 1 8T-6765 1 PLUG-PIPE (1/4-18-THD)
E 36 2 8C-3681 HOSE (260-CM)
G 37 1 122-6872 HOSE-HYDRAULIC (11.8-IN)
G 38 2 122-6888 HOSE-HYDRAULIC (6.7-IN EACH)
G 39 2 122-6874 HOSE-HYDRAULIC (70.9-IN)
E 40 1 288-5166 SEAL (30-CM)
M 41 2 8T-4196 10 BOLT (M10X1.5X35-MM)
E - ORDER BY THE CENTIMETER
G - ORDER BY THE INCH
I - REFER TO HYDRAULIC INFORMATION SYSTEM
M - METRIC PART

246 COOLING SYSTEM 1 of 3 M0077002-10


COOLING SYSTEM
386-9671 RADIATOR GP (contd.) i06192014

GRAPHIC #1 g03150939

M0077002-10 2 of 3 COOLING SYSTEM 247


COOLING SYSTEM
386-9671 RADIATOR GP (contd.) i06192014

GRAPHIC #2 <END> g03832314

248 COOLING SYSTEM 3 of 3 M0077002-10


COOLING SYSTEM
399-2338 RADIATOR GP
S/N: TZK1-UP; FLX1-UP
AN ATTACHMENT
SMCS-1353 i05388880
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 336-7173 1 BRACE (RH)
2 1 336-7174 1 BRACE (LH)
Y 3 1 338-8901 1 GUARD GP-FAN 230
Y 4 1 339-6196 1 LINES GP-AIR 304
Y 5 1 339-6197 1 LINES GP-COOLANT 233
6 1 347-3281 1 FAN AS (7-BLADE)
Y 7 1 363-0620 1 WIRING GP-SENSOR 773
Y 8 1 386-9671 1 RADIATOR GP 246
CY 9 1 435-0409 1 FUMES DISPOSAL GP 194
CY 10 1 440-8393 1 LINES GP-FUEL 381
11 1 3E-9411 8 WASHER-HARD (17.5X38X6-MM THK)
12 1 7X-0550 4 WASHER-HARD (13.5X32X5-MM THK)
M 13 1 7X-2554 4 BOLT (M16X2X70-MM)
14 1 8T-4123 12 WASHER (3.62X5.75X0.375-MM THK)
M 15 1 8T-4131 6 NUT (M20X2.5-THD)
M 16 1 8T-4132 4 NUT (M16X2-THD)
M 17 1 8T-4184 4 BOLT (M12X1.75X45-MM)
M 18 1 8T-4187 6 BOLT (M20X2.5X80-MM)
19 1 8T-4223 6 WASHER-HARD (13.5X25.5X3-MM THK)
20 1 8T-8919 6 BOLT (1/2-13X1.75-IN)
C - CHANGE FROM PREVIOUS TYPE
M - METRIC PART
Y - SEPARATE ILLUSTRATION

M0077002-10 1 of 2 COOLING SYSTEM 249


COOLING SYSTEM
399-2338 RADIATOR GP (contd.) i05388880

GRAPHIC #1 <END> g03682497

250 COOLING SYSTEM 2 of 2 M0077002-10


COOLING SYSTEM
448-4294 RADIATOR GP
S/N: TZK1-UP; FLX1-UP
AN ATTACHMENT
SMCS-1353 i06828813
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 336-7173 1 BRACE (RH)
2 1 336-7174 1 BRACE (LH)
Y 3 1 338-8901 1 GUARD GP-FAN 230
Y 4 1 339-6197 1 LINES GP-COOLANT 233
5 1 347-3281 1 FAN AS (7-BLADE)
Y 6 1 363-0620 1 WIRING GP-SENSOR 773
Y 7 1 386-9671 1 RADIATOR GP 246
Y 8 1 435-0409 1 FUMES DISPOSAL GP 194
Y 9 1 440-8393 1 LINES GP-FUEL 381
Y 10 1 448-4295 1 LINES GP-AIR 309
11 1 3E-9411 8 WASHER-HARD (17.5X38X6-MM THK)
12 1 7X-0550 4 WASHER-HARD (13.5X32X5-MM THK)
M 13 1 7X-2554 4 BOLT (M16X2X70-MM)
14 1 8T-4123 12 WASHER (3.62X5.75X0.375-MM THK)
M 15 1 8T-4131 6 NUT (M20X2.5-THD)
M 16 1 8T-4132 4 NUT (M16X2-THD)
M 17 1 8T-4184 4 BOLT (M12X1.75X45-MM)
M 18 1 8T-4187 6 BOLT (M20X2.5X80-MM)
19 1 8T-4223 6 WASHER-HARD (13.5X25.5X3-MM THK)
20 1 8T-8919 6 BOLT (1/2-13X1.75-IN)
M - METRIC PART
Y - SEPARATE ILLUSTRATION

M0077002-10 1 of 2 COOLING SYSTEM 251


COOLING SYSTEM
448-4294 RADIATOR GP (contd.) i06828813

GRAPHIC #1 <END> g03585938

252 COOLING SYSTEM 2 of 2 M0077002-10


COOLING SYSTEM
501-3472 RADIATOR GP
S/N: TZK1-UP; FLX1-UP
PART OF 505-3481 RADIATOR GP
AN ATTACHMENT
SMCS-1353 i07073627
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 2 6V-7238 1 VALVE-SHUTOFF
2 2 168-8806 3 CONNECTOR
M 3 2 175-7141 4 NUT-HEX FLANGE (M10X1.5-THD)
4 3 482-1786 8 MOUNT AS
5 3 287-4786 1 CAP-PRESSURE VALVE
6 1 372-9125 1 CORE AS-FUEL COOLER
1 317-8141 4 MOUNT
7 3 453-0379 3 CLIP
8 2 501-3473 1 CORE AS-RADIATOR
2 335-5462 8 PIN
J 2 369-0804 2 ADDITIVE
9 2 501-3474 2 CORE AS-AFTERCOOLER
10 1 501-3475 1 SHROUD AS
11 1 501-3476 1 SHROUD AS
12 1 501-3477 2 SHROUD AS
13 2 501-3478 1 TANK AS-RADIATOR
14 2,3 501-3479 2 SUPPORT AS
M 15 3 099-6418 7 NUT (M6X1-THD)
16 3 139-1398 4 CLIP (LOOP)
17 3 369-9046 8 NUT-HEX FLANGE
18 1,2,3 5P-1076 72 WASHER-HARD (13.5X30X4-MM THK)
19 3 5P-2230 2 CLAMP-HOSE
20 1 5P-4116 4 WASHER-HARD (8.8X20.5X2-MM THK)
21 3 5P-7506 1 ELBOW
22 2 5V-9155 4 CLAMP-HOSE
M 23 2 7X-0474 4 BOLT (M10X1.5X220-MM)
M 24 3 7X-2556 8 BOLT (M16X2X100-MM)
25 2 7X-7729 8 WASHER (11X25X3-MM THK)
M 26 2 8T-4193 10 BOLT (M16X2X50-MM)
M 27 1 8T-4908 4 BOLT (M8X1.25X25-MM)
M 28 1,2,3 8T-4956 72 BOLT (M12X1.75X35-MM)
29 2 9X-8257 10 WASHER (17.5X30X3.5-MM THK)
E 30 3 8C-3681 HOSE (204-CM)
G 31 2 122-6871 HOSE-HYDRAULIC (15.5-INCH EACH)
G 31A 2 122-6871 HOSE-HYDRAULIC (12.4-IN)
G 32 3 122-6874 HOSE-HYDRAULIC (69.7-IN)
E - ORDER BY THE CENTIMETER
G - ORDER BY THE INCH
J - ADD PHOSPHATE DOSING TO THE COOLANT IMMEDIATELY AFTER FIRST FILL
M - METRIC PART

M0077002-10 1 of 4 COOLING SYSTEM 253


COOLING SYSTEM
501-3472 RADIATOR GP (contd.) i07073627

GRAPHIC #1 g06219389

254 COOLING SYSTEM 2 of 4 M0077002-10


COOLING SYSTEM
501-3472 RADIATOR GP (contd.) i07073627

GRAPHIC #2 g06219390

M0077002-10 3 of 4 COOLING SYSTEM 255


COOLING SYSTEM
501-3472 RADIATOR GP (contd.) i07073627

GRAPHIC #3 <END> g06219391

256 COOLING SYSTEM 4 of 4 M0077002-10


COOLING SYSTEM
505-3481 RADIATOR GP
S/N: TZK1-UP; FLX1-UP
AN ATTACHMENT
SMCS-1353 i07074511
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 256-9938 1 FAN AS
Y 2 1 501-3472 1 RADIATOR GP 253
Y 3 1 501-9973 1 GUARD GP-FAN 231
Y 4 1 502-0011 1 WIRING GP-SENSOR 776
5 1 505-3482 1 BRACE AS
6 1 505-3485 1 BRACE AS
Y 7 1 505-3488 1 LINES GP-WATER 239
Y 8 1 505-3492 1 LINES GP-AIR 312
Y 9 1 505-3497 1 FUMES DISPOSAL GP 195
Y 10 1 505-3498 1 LINES GP-FUEL 387
11 1 3E-9411 8 WASHER-HARD (17.5X38X6-MM THK)
12 1 7X-0550 4 WASHER-HARD (13.5X32X5-MM THK)
M 13 1 7X-2554 4 BOLT (M16X2X70-MM)
14 1 8T-4123 12 WASHER (3.62X5.75X0.375-MM THK)
M 15 1 8T-4131 6 NUT (M20X2.5-THD)
M 16 1 8T-4132 4 NUT (M16X2-THD)
M 17 1 8T-4184 4 BOLT (M12X1.75X45-MM)
M 18 1 213-5007 6 BOLT (M20X2.5X80-MM)
19 1 8T-4223 6 WASHER-HARD (13.5X25.5X3-MM THK)
20 1 8T-8919 6 BOLT (1/2-13X1.75-IN)
M - METRIC PART
Y - SEPARATE ILLUSTRATION

M0077002-10 1 of 2 COOLING SYSTEM 257


COOLING SYSTEM
505-3481 RADIATOR GP (contd.) i07074511

GRAPHIC #1 <END> g06217939

258 COOLING SYSTEM 2 of 2 M0077002-10

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