INSTALLATION AND OPERATING

MANUAL

PIERCE EQUIPMENT
PS-10
ROTARY NUMBERING MACHINE 0901
(With Perforating, Scoring, and Slitting)

Pierce Equipment
pierceusa@pierceusa.com
http://www.pierceusa.com/
642 West Iris Drive
Nashville, TN 37204
(615) 269-7272
(615) 292-4418 Fax

TABLE OF CONTENTS:
1
 PAGE NO.

GENERAL DESCRIPTION 4

SAFETY PROCEDURES AND PRECAUTIONS 4

STANDARD EQUIPMENT 6

ACCESSORIES 6

ASSEMBLY 8

POWER REQUIREMENTS 8

EXPLANATION AND OPERATION OF CONTROLS 8-16

Cabinet Assembly 8
Camshaft 20
Delivery Tray 24
Delivery Unit 22
Feeder Assembly 10
Feeder Gate 10
Holding Rings 14
Impression/Crash Adjustment 20
Impression Roller 16
Intermediate Guides 16
Knife/Die Hub Assemblies 22
Manifold Assemblies 10
Number Repeat Switch 18
Numbering Heads 14
Numbering On/Off Switch 18
On/Off Switch 18
Oscillating Ink Roller System 12
Pinch Rollers 16
Print Position Adjustment 19
Reset Switch 18
Safety Covers 22
Safety Switches 22
Sheet Counter 19
Speed Control Knob 18
Stereo Blocks 14
Vacuum/Blower Switch 18
Vacuum Drum 12

TABLE OF CONTENTS (continued):

PAGE NO.
2
SET UP AND OPERATION OF MACHINE 26-37

Feeder 26
Numbering 30
Perforating/Slitting 32
Close Edge Perforating 34
Scoring 36

MAINTENANCE 38-49

Belt Inspection and Adjustment 38

Brake/Clutch Adjustment 38
Cleaning 42
Delivery Unit Removal 42
Electric Eye Adjustment 44
Filters, Vacuum Pump 46
Friction Band Replacement 46
Fuses 44
Lubrication 48
Motor Board Adjustments 48
Rollers 48
Test Mode 48
Water in Pneumatic Lines 48

TROUBLESHOOTING 50

SPECIFICATIONS 51

WARRANTY 52

PARTS LIST 53-56

3
GENERAL DESCRIPTION
The Pierce PS-10 rotary numbering machine is a high speed, letter press quality numbering machine
with perforating, scoring, and slitting capability. A rotary numbering machine's speed is not affected
by the size of a sheet or the quantity of numbers placed on a sheet. The PS-10 can number up to
10,000 sheets per hour. With numbering turned off, it can perforate, score, and/or slit up 20,000
sheets per hour.

A thorough understanding of the machine and its operating principles as explained in this manual
will assure high production, accurate numbering, and trouble-free service.

SAFETY PROCEDURES AND PRECAUTIONS

Pierce machines are built to the highest quality standards, and they are designed
for maximum operator safety. Take advantage of their protective features by
observing the following safety rules:

1) Read the operator's manual thoroughly before operating the machine.

2) If you are not familiar with the operation of the machine, obtain
advice from your supervisor, instructor or other qualified operator.
3) Remove tie, rings, watch and other jewelry and roll up sleeves.
DO NOT WEAR LOOSE CLOTHING.
4) Always wear safety glasses.
5) Always make certain knives are sharp and correctly positioned.
6) Remove adjusting keys and wrenches before turning on the machine.
7) Always disconnect the machine from the power source when making
repairs and adjustments.
8) Do not operate without the safety covers and side covers in place.
9) Do not make any machine adjustments while the machine is running.
Except the Print Position Adjustment. See H on Page 19.
10) Do not install or adjust numbering heads or knives while the machine is
turned on.
11) Do not leave the machine running unattended.
12) After setting up a job, rotate the machine by hand to check for any
interference.
13) Only operate the machine on a dedicated and grounded 20-amp circuit.
14) Do not use extension cords to power the machine.
14) Do not operate the machine under wet conditions.
4
15) Do not Use Compressed Air with a FLAMMABLE ACCELERANT !!

We at Pierce Equipment would

like to Thank You for buying
the PS-10

5
STANDARD EQUIPMENT:

The PS-10 is shipped in a wooden crate to protect against any shipping damage. Included in this
crate are the following items: See Figure 7-1

1 Machine Assembly (Includes one head, one holding ring, and one cam)
1 Delivery Table
1 Tool Kit
Spacer Gauge
Snap Ring Pliers
Assortment of Hex Key Wrenches
Combination Wrench
Head Cleaner, 1 Quart
Spare Set of Belts
Paper Stops, 3 each
Manual

ACCESSORIES:

Any accessories ordered are installed on the machine or included with the tool kit. Please verify all
items are included with your machine. Report any shortages to your dealer or Pierce Equipment.
See Figure 7-2

Available Accessories: Perforating, Scoring, and Slitting Knives

Micro-perf. Blades and Assemblies
Perforate, Score, and Slit Assemblies
Straight or Convex Numbering Heads
See Page 15 Holding Rings and Cams
Stereo Blocks

6
Fig. 7-1

Fig. 7-2

7
ASSEMBLY

The PS-10 is shipped fully assembled except the delivery table. To install, slide the table between
the side frames until the two notches on the end of the table engage the mounting posts. Push the
tray down until it rests upon the two lower mounting posts. Three magnetic paper stops are provided
with the PS-10 to control and contain the paper as it exits the machine. Position on delivery tray
according to need. See Figure 25-1

POWER REQUIREMENTS:

The standard PS-10 is designed for 110 VAC operation, a dedicated 20 amp grounded and circuit
breaker protected circuit is required for safe and accurate operation. Do not use an extension cord or
remove the ground prong from the end of the power cord. Machine wired for 220 Volt are available.
Please contact Pierce Equipment.

EXPLANATION AND OPERATION OF CONTROLS

Cabinet Assembly: See Figure 9-1 and 9-2

The base cabinet of the PS-10 houses the air compressor, blower, and vacuum pump. The
compressor supplies compressed air for the pneumatic system that controls the impression roller and
camshaft. A filter/regulator/drain assembly is mounted to the output side of the compressor. The air
pressure should be set to 75 psi.

An automatic drain mounted to the base of the regulator periodically discharges the water removed
from the pneumatic system. A small puddle of water beneath the regulator is normal. Finally, the
airline from the regulator to the machine has a small pinhole approximately one to two inches from
the regulator. This hole relieves the air pressure from the line after shutdown. During operation a
small amount of air will leak from this hole, however, it will not affect the operation of the machine.

The blower and vacuum pump provide airflow and suction to the feeder assembly.

8
Figure 9-1

Figure 9-2

9
Feeder Assembly: See Figure 11-1

The PS-10 feeder is a bottom of the pile air assisted suction feeder. This assembly consists of the
feed table, feeder gate, manifold assemblies, movable guide springs and vacuum drum. The feeder
assembly is removable from the machine by disconnecting three air hoses and lifting the assembly
out of the machine.

Feeder Gate: See Figure 11-1

The feeder gate assembly regulates the paper being fed into the machine and "fans" the stack of
paper in the feeder tray. It can be adjusted vertically and laterally. To adjust the gate vertically,
rotate the knurled knob on the top of the assembly clockwise to raise the gate and counter clockwise
to lower it. A correct vertical adjustment will allow one sheet of paper to pass freely between the
suction drum and caliper rollers, but reject two or more.

Lateral adjustment is set according to stock weight. To adjust, loosen the setscrew located between
the caliper rollers and slide the rollers towards or away from the suction drum. For heavy stocks, the
rollers should be moved away from the suction drum. Lighter stocks, the rollers should be located
closer to the drum. Once the correct position has been found, tighten the setscrew.

The white caliper roller will wear through normal use. If a flat spot develops on the bottom of these,
loosen the bolt holding the roller to the gate and rotate the roller to an unused surface. Tighten the
bolt.

Manifold Assemblies: See Figure 11-1

The feeder manifold assemblies separate and guide the paper into the machine. Typically, these
guides are positioned so the paper travels through the center of the machine. To adjust the guides,
loosen the knobs located on each end of the manifold and slide one manifold assembly away from
the center of the machine a distance equal to one half the width of the stock. Use the scales located
on the front and back of the feeder to ensure the manifold is square to the pinch rollers. Tighten the
knobs. Place a small stack of stock in the feeder and up against the manifold just positioned. Slide
the second manifold up against the stack in feeder. The manifolds should be as close as possible
together to maintain registration, but not tight enough to restrict feeding. The stack of paper should
slide back and forth freely without excessive side to side movement.

On each manifold assembly are four air valves which blow air to the sides of the paper stack. The
air assists the feeding capability of the machine by lifting and separating the paper stack. Rotating
the air valve knob counter clockwise increase airflow and clockwise decreases airflow. Adjusting
the proper amount of airflow is a compromise. Airflow requirements are greater when a large stack
is in the feeder, but as the stack recedes the airflow requirements decrease. Maintaining a consistent
stack in the feeder will help alleviate this issue.

10
Figure 11-1

To keep the stack of paper up against the feeder gate assembly, a sliding paper backstop is mounted
on the feeder table. This stop should be positioned and fixed approximately one inch under the rear
of the paper stack.The back end of the manifolds also has a skew adjustment, See 27-1 which allows
the stock to be fed into the machine at a slight angle. This adjustment is typically used during
perforating, scoring, and slitting to compensate for skewed paper.
11
Vacuum Drum: See Figure 13-1

The vacuum drum pulls stock from the bottom of the stack and transports it to the pinch rollers. It
consists of three replaceable friction bands and an adjustable vacuum port. The vacuum port is
adjusted according to stock weight. Heavier stocks require more vacuum assist than lighter weight
stocks. An adjustment knob is located on the operator side of the feeder assembly towards the
machine end. Turn the knob counter clockwise to loosen the vacuum drum assembly. Slide the
lever assembly up the slot to increase vacuum and down the slot to decrease it. Once the correct
position has been found, tighten the knob.

Oscillating Ink Roller: See Figure 13-1

The oscillating ink Roller system consists of three Rollers:

1. Transfer Roller
2. Oscillating Roller
3. Form Roller

The advantage of this system is consistent ink coverage across the entire with of the machine, Better
control of ink and the ability to use other colors and types of ink. Pierce Equipment supplies a Soy
base ink as standard.

The components of this System are Installed as Follows:

Bottom Form roller is permanently mounted in the machine.

Middle Oscillating Roller is Dropped into the slide blocks located on each of the side frames.
Top Transfer Roller is then dropped in the same slide above the Oscillating Roller.

Note:
During numbering operation, additional ink can be applied manually to the top transfer roller
as needed to maintain color consistency.

Clean up of this system is simple. Remove the ink transfer and oscillating rollers from the machine
and clean with a blanket wash. The form roller must be cleaned in the machine, however the same
cleaning method applies.
Pierce Equipment recommends the rollers be cleaned on a daily basis.

12
Figure 13-1

13
Holding Rings: See Figure 15-1

Each PS-10 is outfitted with one holding ring as standard equipment. A total of six can be installed.
The holding ring is a precision-machined two piece ring that fits on the numbering shaft. A keyway
in one half locates the ring in the proper position. The two ring halves are held together with two
bolts requiring an 3/16” hex wrench. Moving the holding ring on the numbering shaft requires the
loosening of the center set screw with an 5/32” T handle hex wrench, provided. Slide the ring to the
new position and tighten the setscrew to secure the ring.

Numbering Heads: See Figure 15-1

The PS-10 numbering heads are available in two basic types: straight and convex. Straight heads
print the numbers parallel to the impression roller, whereas the convex heads print numbers
perpendicular to the roller. Both styles of heads are backwards counting as standard. Additional
styles of these heads such as forward counting, skip numbering, alpha wheels, No. Prefixes, etc. are
available. Contact Pierce Equipment for additional information.

The numbering heads are secured to the holding ring by a dove tail clamp located on the base of the
numbering heads. A 5/32” T-handle hex wrench, provided, is required to tighten and loosen the
clamp on the head. DO NOT OVERTIGHTEN! Over tightening will cause damage to the
numbering heads.
This type of damage will not be covered under warranty.

Positioning of the numbering heads on the rings can be accomplished, by placing them according to
the scale on the holding ring. This scale corresponds to the distance from the leading edge of the
paper. For example, positioning the head at the 2" mark on the holding ring will enable the machine
to print a number 2" down from the leading edge of the paper. Small changes in the print position
can be accomplished with the print adjustment control.

NOTE: Due to differences between straight and convex numbering heads, do not mix head
styles on the same holding ring.

Stereo Blocks: See Figure 15-2

A stereo block and full circumference cylinders are available for marginal imprinting on the PS-10.
A photopolymer or lead plate with a thickness of .045" is adhered to the block or cylinder. Contact
Pierce Equipment for additional information.

14
Figure 15-1

Figure 15-2
15
Impression Roller: See Figure 17-1

The impression roller is located in the center of the machine. The height of this roller determines
the depth of impression on the stock. The higher the roller, the deeper the impression. Conversely,
the lower the roller, the lighter the impression. When in its lowest position, no numbers will be
imprinted.

Pinch Rollers: See Figure 17-1

The pinch rollers, upper and lower, are located in front of the feeder gate. These rollers grip the
paper from the feeder and transport it through the machine and into the delivery unit. Also, these
rollers start and stop as the paper is fed into the machine.

Intermediate Guides: See Figure 17-1

The two intermediate guides provide additional control of the paper as it passes through the machine
and directs the paper into the delivery/perforator unit. It is important to use both guides, especially
on sheets less than nine inches in length. These guides have two adjustments: location and pressure.
The location of the guides is dependent on the location of the numbering heads. Interference
between the guides and the heads will result in damage to the heads. Always rotate the machine by
hand for a couple of revolutions to check for possible interference. To move a guide, loosen the
setscrews in the positioning and spring collars. Slide the guide into position and tighten the setscrew
collar. Pressure on the guide is adjusted by rotating the spring collar against the spring then
tightening the setscrew. Guide pressure is dependent on sheet length. For sheets greater than nine
inches in length, slight or no pressure is required. For smaller sheets, the pressure should be
maximized without causing the stock to bind or buckle.

16
Figure 17-1

17
CONTROLS

A: On/Off Switch: See Figure 19-1

Turns on the main power to the numbering machine and the compressor. Power is present when
switch is illuminated.

B: Vacuum/Blower Switch: See Figure 19-1

Turns on the vacuum pump and the blower. On/Off Switch must be turned on in order for this
switch to work. Power is applied when the switch is illuminated.

C: Speed Control Knob: See Figure 19-1

This switch controls the operating speed of the machine. Turning the knob clockwise increases
speed, counter clockwise reduces speed. Numbers on speed dial correspond to the approximate
sheets per hour times 1000. Turning the knob fully counter clockwise will stop the rotation of the
machine.

D: Number Repeat Switch: See Figure 19-1

This double thumb wheel switch sets the number of times a number is repeated before changing.
When set to 00, the number will not change. For consecutive numbering, set the repeat value to 01.
The repeat value can be set from 00 to 99 with the exception of 97. This number is reserved for test
purposes

Note: Any change in number repeat values will require the reset switch to be activated.

E: Numbering On/Off Switch: See Figure 19-1

This switch controls the cam shaft and impression roller, in the off position both will be deactivated,
but will allow for continuous feed of stock. No numbering or change of numbering sequence will
apply in this mode. This is recommended for perforating or scoring applications.

Note: Any change in this switch position requires the reset switch to be activated.

F: Reset Switch: See Figure 19-1

This switch resets the machine's microprocessor and is to be used to restart the machine after an
automatic time out or when a change is made to the number repeat or number on/off switch.
Additionally: It there is no paper fed into the machine, it will automatically shut down after 12
revolutions. ( with the numbering switch in the on position.)

18
Figure 19-1

G: Sheet Counter: See Figure 19-1

An internal battery powers the sheet counter. To reset the counter, press the reset button located to
the right of the counter.
NOTE: The counter adds 1 to the count whenever the machine is turned off.

H: Print Position Adjustment: See Figure 19-1

This control allows the adjustment of the number position by +/- 1/4" while the machine is running.
It is used primarily for fine adjustments. To adjust, loosen the locking screw with a 5/32" hex key
wrench and rotate the knob to reposition the number. Once set, tighten the lock screw.

I: Sheet Counter Reset See Figure 19-1

Camshaft: See Figure 21-1

19
The PS-10 uses a pneumatically controlled camshaft and finger to change numbers on the numbering
heads. The cam finger mounts on the shaft with a removable clamp. Correct positioning of the
finger on the shaft is critical for correct numbering changes and safe operation.

A finger placed incorrectly can cause severe damage to a numbering head.

The camshaft has two positions: active and inactive. The inactive position will always be
mentioned First. Set cam finger inline with the roller on the actuating arm of the print head.
Allowing at least 1/8” clearance from the arm. See Figure 21-2
Applying pressure to the cam finger, push inward to the active position. Rotate the machine one
revolution by hand and check for the numbering head to change numbers and for clearance of the
print head arm. Readjust if necessary.

For some layouts or numbering heads, it may be advantageous to reverse the active and inactive
positions of the camshaft. This change can be accomplished by switching the toggle switch on the
power distribution panel located underneath the feeder

Impression/Crash Adjustment:

Impression/Crash adjustment allows for variations in stock thickness and set size. For carbonless
sets, crash is the ability to imprint through the entire set. Ideally, the last sheet of the set should have
a clear number without any embossing on its backside. Numbering single sheets requires a much
lighter setting to transfer ink from the numbering head to the paper. See Figure 21-1

Two knobs located on each side of the machine on the delivery end control the depth of impression.
To adjust, loosen the locking screws, accessible through holes in the side cover located
approximately 3" away from the adjustment knobs. Turning the knobs clockwise decreases the
impression and counter clockwise increases impression. Each knob is independent of the other.
Adjust the knobs equally to maintain an equal impression across the roller. If side to side impression
is out of adjustment, turn both knobs completely clockwise, then turn counter clockwise an equal
amount until desire impression is achieved.

20
Figure 21-1

Figure 21-2
Camshaft Finger part # 3-04096

21
Safety Switches: See Figure 23-1

The PS-10 is equipped with two safety switches to prevent the operation of the machine without the
Safety covers in place. Both covers must be closed or the machine will not operate.

Safety Covers: See Figure 25-1

Both covers must be closed or the machine will not operate. If a cover is lifted
or opened while the machine is running, it will stop immediately.

Knife/Die Hub Assemblies: See Figure 23-2

Perforating knives, scoring knives, slitting knives, and double edge dies all mount to the same style
hub. These knives and dies are secured to the hub with a snap ring. To remove or replace, the
knife/hub assemblies must be removed from the machine. Snap ring pliers, provided, are required to
remove the snap ring. Once removed, the knife or die can be removed. Replacement is the reverse
of removal. Take care to insure the flat side of the blade/die is resting against the flange of the hub
and the snap ring is fully seated in the groove of the hub. A brass tip set screw is required to secure
the hub to the shaft

Delivery Unit: See Figure 23-2

The delivery unit of the PS-10 perforates scores, slits and transfers paper from the machine to the
delivery tray. The design of this unit is similar to Pierce's Perf-A-Matic and it uses the same blades,
hubs and drive wheels. Standard equipment on the PS-10 delivery unit is two perforator assemblies,
one scoring assembly, and two drive roll assemblies.
Perforating and slitting are accomplished by shearing. To engage a perforating or slitting assembly,
the flat side of the knife is pressed up against the side of the bottom die. To disengage, separate the
knife and die. Scoring is accomplished by compressing the paper stock between the scoring knife
and a groove in the scoring die.

To add or replace assemblies, remove the unit from the machine and stand it upright on the pulley
end. Remove the end plate from the unit to reach the assemblies.
.
Note: The perforator and slitting knifes can be mounted with the cutting edge toward or
away from the hub flange.

22
 Figure 23-1

Figure 23-2

23
Delivery Tray: See Figure 25-1

The PS-10 delivery tray is located beneath the delivery unit. To install, slide the tray between the
side frames until the two notches on the end of the tray engage the mounting posts. Push the tray
down until it rests upon the two lower mounting posts. Three magnetic paper stops are provided
with the PS-10 to control and contain the paper as it exits the machine. Locate and position
according to your sheet size.

24
Figure 25-1

25
SET UP AND OPERATION OF MACHINE

Feeder: See Figure 27-1 & 28-1

1) Set the feeder skew adjustment at its midway point of travel.

2) Find the center of one sheet of stock by measurement or folding in half, and align the center
of the stock with the center of the vacuum drum or feeder gate.

3) Move one manifold side guide to the side of the stock with the bottom plate of the manifold
under the stock. Verify manifold is perpendicular or square to the pinch rollers by using the
paper scales. Tighten the manifold.

4) Move the other manifold side guide up against the stock and tighten. The stock should slide
freely between the guides without excessive side play.

5) Adjust the feeder gate height and lateral position for the stock being fed.
Clockwise raise and Counterclockwise lowers.

6) Adjust the vacuum drum for the stock being fed.

7) Position the set of moveable guide springs between manifold assembly and feeder gate,
one per side. For smaller sheet widths these guide springs can be left off.

8) Move the feeder backstop under the rear of the stock and secure. The position of the back
Stop is dependent on the stock being fed. Adjust as necessary.

9) Open all the air valves that are next to the stock. All other should be closed.

26
Figure 27-1

27
Figure 28-1

28
29
Numbering: See Figure 31-1 & 31-2

1) Set-up the feeder.

2) Locate and secure the holding ring(s) in the desired location(s).

3) Locate and secure the numbering head(s) to the holding ring(s) in the desired location(s).

4) Locate the intermediate guides to outer edges of the sheet. Secure the guides and adjust the
pressure according to stock. Check for interference between the guides and numbering
heads by rotating the machine by hand through one revolution.

5) On the delivery unit, position the lower drive rolls (one per side) at the outer edges of the
sheet. Locate the upper drive ring/hub assemblies on top of the lower drive rolls. Tighten the
setscrews to secure hubs to the shaft. To prevent tracking, do not locate rollers in the path of
the numbers.
6) Locate and secure the cam finger(s) to the camshaft. Check for interference between the
cam finger(s) and numbering heads by rotating the machine by hand through one revolution.
Check for interference with the cam fingers in the active and inactive states.

7) Turn on the machine and the vacuum/blow switch. Run the machine slowly for a couple of
revolutions to check for any interference. Feed a test sheet through the machine.

8) Turn the numbering switch on and set the number repeat to the desired number.
Then Hit Reset.

9) Check the sheet for the correct impression and number location. Adjust accordingly.

10) Run the job. Use the print position adjustment for fine tuning the number position(s).
Note: If there are multiple heads, this motion will move all of them together. If one head is
off the mark, then you will need to re-set it manually.

30
Figure 31-1

Figure 31-2

31
Perforating/Slitting: See Figure 33-1 & 33-2

1) Set-up the feeder.

2) Mark the location of the perforations and/or slits on the leading edge of the stock. Manually
feed this sheet through the machine up to the perforator shafts.

3) Loosen the double edge die assemblies located on the lower shaft and move to the location
of the perforations and/or slits.

4) Loosen and slide the straight side of the knife/hub assembly up against the lower die. While
maintaining pressure against the die, tighten the hub to the shaft.

5) Position a perforator stripper next to the beveled edge of the knife and approximately a 1/16"
above the die, so it will not interfere with the paper path. Tighten the perforator stripper to
the delivery unit tie rod.

6) Locate the intermediate guides on the outer edges of sheet. Secure guides and adjust the
pressure according to stock.

7) Position the lower drive rolls (one per side) at the outer edges of the sheet. Locate the upper
drive ring/hub assemblies on top of the lower drive rolls. Tighten the setscrews to secure
the hubs to the shaft.

8) Run one sheet of stock through the machine as a test. Check for a clean perforator/slit cut,
registration, and stripper clearance. Make the following adjustments if necessary.
A) If the cut is not clean, loosen the knife assembly and apply additional pressure
between the knife and die. Retighten the hub.
B) If the registration is off, reposition the knife and die assemblies, or reposition
the feeder manifolds.
C) If the stripper interferes with the paper, raise the stripper assembly. If the
paper sticks to blade, lower the stripper assembly.

9) Clearance between side of Cam finger and side of Head Should be no less than 1/8”

10) Typical set up for standard machine is 2 Perfs and 2 Heads.

32
Figure 33-1

Figure 33-2

33
Close Edge Perforating: See Figure 35-1

This machine is capable of perforating and scoring up to 1/2" from the edge of the stock. This is
accomplished by positioning the die and knife hubs so the narrow side is facing the drive roll
assembly.

In order to perforate and score less than 1/2" from the edge, the drive roll assembly must be relocate
to the inside of the die and knife assemblies. Mount the die and knife hubs with the narrow ends
toward the stock. After positioning the knife and die, bring the bottom drive roll up against the
bottom die assembly and position the upper drive ring above the lower roll. With this configuration,
perforations up to 1/16" from the edge are possible. It is important that the knife is sharp and snug
against the die.

34
Note: Perforating Assembly has been reconfigured to have Outside of Drive Ring
for Close Edge Perforation.

Figure 35-1

Scoring: See Figure 37-1 & 37-2

35
1) Set-up the feeder.

2) Mark the location of the score on the leading edge of the stock. Manually feed this sheet
through the machine up to the perforator shafts.

3) Loosen the scoring die located on the lower shaft and move it to the location of the score.
Align the desired scoring groove with the mark on the stock. Tighten the die to the shaft.

4) Loosen the scoring knife assembly on the upper shaft.

5) Loosen Bearing cap screws on one side until you are able to slide the score block over the
tire.

6) Position the scoring knife in the center of the desired scoring groove and secure it to the
shaft.

7) Locate the intermediate guides on the outer edges of the sheet. Secure the guides and adjust
the pressure according to the stock.

8) Position the lower drive rolls (one per side) at the outer edges of the sheet. Locate the upper
drive ring/hub assemblies on top of the lower drive rolls. Secure the hubs to the shafts

9) Lower then loosen bearing caps until screws are tight. Note: Be Careful that scoring knife is
centered in the chosen groove.

10) Run one sheet of stock through the machine. Check the depth of the score and registration.
Make the following adjustments, if necessary:
A) If the score is too deep or cuts the stock, raise the upper shaft. If the score is
too shallow, lower the shaft. Using center screw and check nut.
B) If the registration is off, reposition the knife and die assemblies, or reposition
the feeder manifolds.

36
Figure 37-1

Figure 37-2

37
MAINTENANCE: See Figure 39-1 & 40-1

Belt Inspection and Adjustment:

All timing belts should be inspected periodically for proper tension, wear, and broke or missing
teeth. Belt tension should be set tight enough to prevent the belt from jumping teeth.
Do not over tighten belts. This places excessive loads on the bearings and shafts and will lead to
premature failure. Any belt with damaged or missing teeth should be replaced.

Brake/Clutch Adjustment: See Figure 41-1

The brake/clutch unit requires a once or twice a year inspection, depending on use, to verify the
armature air gaps are within tolerance. Following is the procedure to check and adjust the air gaps.

1) With the machine turned off, measure the air gap in three places for the brake
armature then the clutch armature.
2) The measured gap should be 0.008" to .012". If not, proceed to step 3.

3) The clutch armature adjustment can be done with the unit in the machine by simply
removing the pulley. The brake armature will require the removal of the brake/clutch
unit.
4) Flatten the tabs on the lock washer to allow access to the adjustment nut.
5) Secure the shaft and tighten the adjustment nut to decrease the air gap and loosen to
increase the gap.
6) Once desired gap in achieved, secure nut with lock washer by prying up tabs.
7) Repeat for the other armature.
8) Reinstall unit.

38
Figure 39-1

1) Belt 187L050 3-04081

2) Steel Pinch Gears 2 Ea. 3-05001
3) Impression Pulley Operator Side 3-05011
4) Pinch, Perf, Drive Pulley 3-05008

39
Figure 40-1

1) Feeder Pulley 3-05009

2) Clutch Output 3-05007
3) Pinch, Perf, Main Drive Operator Side 3-50018
4) Motor Pulley 3-05003
5) Main Drive Pulley Non-Operator Side 3-05004
6) Numbering Drive Pulley 3-05018
7) Numbering Shaft Pulley 3-05015
8) Jockey Pulley 3-05017
9) Form Pulley 3-05016
10) Cam Actuator 3-06205
11) Impression Actuator 3-06205
12) Numbering Belt 340DXL037 3-04065
13) Clutch Output Belt 150L050 3-04072
14) Motor Drive Belt 187L050 3-04081

40
Figure 41-1

1) Clutch Armature
2) Brake Armature
3) Feeler Gauge inserted to show correct Tolerance for Both Armatures.
The measured gap should be 0.008" to .012".

41
Cleaning: See Figure 42-1 & 42-2 & 42-3

Due to the operating environment most PS-10's are exposed to, a periodic cleaning is highly
recommended. The main source of contamination is paper dust or talc. Wiping the machine with a
damp shop towel or blowing it clean with compressed air is recommended. The form roller,
oscillating roller, ink transfer roller and impression roller should be cleaned daily with a blanket
wash.

Delivery Unit Removal:

1) Loosen the locking setscrews (2) on each side of the delivery unit.

2) Pull out the locking pins (2) on each side. NOTE: The operator side pin cannot be fully
removed from the unit.

3) Rotate the bottom of the delivery unit into the machine.

4) Slide the timing belt off the lower perforator shaft then the drive pulley.

5) Rotate the unit out of the machine until it is horizontal. Lower the unit until it is free of
the mounting lugs.

6) Remove the unit from the machine.

7) Installation is the reverse of removal.

42
Figure 42-1

FIGURE 43-1

43
Figure 43-2

Electric Eye Adjustment: See Figure 45-1

The electric eye senses the leading edge of the paper as it enters the machine which establishes the
correct timing sequence. If the eye is out of adjustment or has failed, paper will stream feed into the
machine. Following is the procedure to check and adjust the electric eye:

1) Remove the delivery tray and rear electrical cover.

2) Locate the main control board on the electronic chassis.
3) Connect a DC voltmeter between the ground pin and TP1 pin (see diagram).
4) Turn on the machine and check the voltage after the machine stops.
5) Adjust the bias pot P2 until a reading of .5 VDC is achieved.
6) If this is not possible, adjust the upper eye-mounting block and re-adjust the pot.
7) Block the eye with a piece of paper, voltage reading should be approximately 5 VDC.
8) Reinstall the electrical cover and delivery tray.

Fuses: See Figure 45-2

The PS-10 has two sets of fuses for protection. The first sets are located on the power distribution
panel under the feeder. One fuse, 20 amps, located closest to the side frame, is for the vacuum pump
and blower. The other fuse, 10 amps, protects the compressor and electronics.

The second set of fuses is located on the fuse board of the electronic chassis. These two fuses, 1
amp and .5 amp, protect the transformer board and the main control board, respectively

44
Figure 45-1

1) T. P. 1
2) Ground Connection
3) Potentiometer for Voltage Adjustment .500 V.D.C.

Figure 45-2

45
Filters, Vacuum Pump:

The vacuum pump located in the cabinet has two filters which require a monthly cleaning and
inspection.

Friction Band Replacement:

1) Disconnect the air and vacuum hoses from the feeder. Lift out and remove the feeder
from the machine.
2) Remove the manifolds from the feeder.
3) Remove six flat head screws on the feeder table (two on each side of feeder drum and
two on right side of table).
4) Turn the feeder over to expose under side.
5) Remove the flat head screw securing adjustment lever to the adjustment shaft.
6) Remove the drum assembly from the feeder.
7) Remove the inner drum from the feeder.
8) Remove the old friction bands.
9) Insert the friction band installation tool on the end of the outer drum. Lightly
lubricate the tool with petroleum jelly.

10) Slide the first friction band over the installation tool and into the first groove on the
drum. Repeat for the second and third bands. NOTE: Do not over stretch these
bands or they may break.
11) Reverse the procedure to re-assemble the feeder.

46
47
Lubrication:

The PS-10 was manufactured with enclosed bearings and oil impregnated bushings that do not
require lubrication.

Motor Board Adjustments:

The motor control board is factory adjusted at Pierce Equipment. For additional information, please
contact Pierce Equipment.

Rollers: See Fig. See Figure 49-1

Note: Oscillating Roller goes in the Middle.

All rollers that come into contact with ink should be cleaned daily with a blanket wash to remove all
ink. All rollers can be cleaned as necessary with a rubber rejuvenator or roller cleaner. Avoid harsh
or caustic solvents as they may damage the rollers.

Test Mode:

For trouble shooting, the PS-10 has a built in test program. To activate, set the number repeat to
"97" reset switch must be tripped and block the electric eye with a small piece of paper. Remove all
numbering heads before turning on machine. When the machine is turned on the machine will rotate
with the camshaft, impression roller and brake/clutch unit cycling on and off.

Water in Pneumatic Lines:

The presence of water in the pneumatic airlines indicates a clogged or malfunctioning automatic
drain. Inspect the compressor regulator sight glass for water. If filled with water, remove glass and
drain. Monitor sight glass for future accumulations of water. Replace automatic drain if problem
persists. SEE Figure 9-2

48
Figure 49-1

49
TROUBLESHOOTING

Paper stream feeds, does not stop at the electric eye.

1) Is the numbering switch turned off?
2) Is the feeder gate adjusted to prevent double feeds?
3) Is the electric eye out of adjustment?

Paper stops at eye, but will not feed into the machine:
1) Is the slot in the sensor disc slot clean?
2) Is the paper release sensor functioning?

Will not number:

1) Is the numbering switch turned on?
2) Is the impression roller coming up?
3) Is the number located outside of the numbering window?

Poor registration:
1) Were the set-up and run speeds different?
2) Are there any loose pulleys, especially the feeder drive?
3) Are any of the belts jumping teeth?
4) Is the brake/clutch unit out of adjustment?

Difficulty feeding stock:

1) Is the feeder gate adjusted properly?
2) Is the vacuum drum adjusted properly?
3) Is the distance between the feeder manifolds too tight?
4) Is the feeder backstop positioned correctly?
5) Are the vacuum pump Filters Clean ?

Machine will not run:

1) Are the safety covers closed?
2) Have any of the fuses blown?

Numbers will not change:

1) Is the cam finger correctly positioned?
2) Is the camshaft functioning?
a) Is the air pressure set properly?
b) Has the cam/actuator connection broken?
c) Has the actuator failed?

50
Compressor will not start or slow to start:
1) Was the machine shut off and turned back on immediately?
2) Is the small hole in air supply line plugged?

Perforations, scores, or slits tail off as stock exits machine:

1) Have the feeder manifolds been adjusted to compensate for skew?
2) Is the upper perforator shaft evenly spaced across the entire length?
3) Is drive ring and hub located on the outer edges of the stock?

SPECIFICATIONS:

Size: 62"L X 32"W X 48"H (1575mm X 813mm X 1220mm)

Weight: 370 LBS (169kg)
Sheet Size
Minimum: 4-1/2" X 5" (114mm X 127mm)
Maximum: 17-1/2" X 23" (445mm X 585mm)
Power Requirements: 110/1 or 220/1, 20 amps
Speed
Numbering: 10,000 sheets/hour
Perforator/Slit/Score: 20,000 sheets/hour
Minimum Spacing Between Heads on Same Collar
Parallel: 1.82" (46mm)
Convex: 2.75" (70mm)
Maximum Spacing Between Heads on Same Collar
Parallel: 17.0" (432mm)
Convex: 16.1" (409mm)
Minimum Spacing of Adjacent Parallel Heads: 2.875" (73mm)
Minimum Spacing of Adjacent Convex Heads: 2.375" (60mm)
Maximum Number of Heads per Ring
Parallel: 7
Convex: 5
Maximum Number of Rings: 6
Print Circumference: 18.86

51
WARRANTY

Pierce Equipment & Supply Co., Inc. (Pierce) warrants each new piece of equipment against defects
in material and workmanship under normal use for one year from the date of purchase, provided
Pierce is given prompt written notice of any such claimed defect, and that the equipment has been
used only for its specified purpose, without material alteration or modification, and was installed,
maintained and operated in accordance with applicable Pierce instructions. This warranty extends
only to the original purchaser, upon whose premises the equipment is initially installed. Any
equipment-claimed defective should be returned to the factory, CHARGES PREPAID. Defective
products, under warranty, will be repaired or replaced at our option, free of charge. Such
replacement or repair is the exclusive remedy available from Pierce Equipment.

PERISHABLE ITEMS SUCH AS KNIVES AND FEED WHEELS ARE EXCLUDED

FROM THE ABOVE WARRANTY.
WARRANTY ON ROTARY HEADS ONE YEAR.

PLAY IT SAFE!

Like any piece of precision equipment, Pierce gives the best performance when kept in top condition
and safely operated. To get the most out of your Pierce equipment - and for safety - handle it
carefully. Always use the correct operating procedure, and give it regular inspection and
maintenance.
Do not Clean using Compressed Air with a Flammable Accelerant !!!!
Micromatic, Perf-A-Matic, Slit-O-Matic, Econo-Slit, are trademarks of Pierce Equipment & Supply
Co., Inc.

52
PARTS LIST

Miscellaneous:
3-00045 Holding Ring Assembly
3-00055 Numbering head, Rotary Straight
3-00057 Numbering head, Rotary Convex
3-00060 Stereo Block
3-00065 Ink, Soy Base Black 1 LB
3-00066 Ink, Soy Base Red
3-00070 Main Fuse, 10A
3-00071 Main Fuse, 20A

Cabinet and Pump Assembly:

3-01001 Cabinet
3-01006 Compressor
3-01008 Filter/Regulator/Drain/Gauge Assembly
3-01017 1/4" Pneumatic Tubing
3-01018 Vacuum Pump
3-01024 3/4" Tubing
3-01026 Small Hose Clamps
3-01037 Blower
3-01044 1" Tubing
3-01060 Large Hose Clamp
3-01100 Vacuum Pump Filter

Frame Assembly: None

Roller Assembly:
3-03001 Impression Roller
3-03002 Form Roller
3-03003 Top Pinch Roller
3-03004 Bottom Pinch Roller

Drive Assembly:
3-04001 Motor

53
 3-04004 Brake/Clutch Unit
3-04015 Pinch Roller Bearing
3-04023 Numbering Shaft Bearing
3-04024 Impression Roller Outer Bearing
3-04030 Impression Roller Bearing
3-04035 Drive Shaft Bushing
3-04036 Drive Shaft
3-04037 Clutch Input Belt, 180XL037
3-04038 12mm Bearing (Form Roller, Perf Drive Shaft
3-04054 Feeder Drive Shaft
3-04055 Feeder Support Shaft
3-04065 Numbering Belt, 340DXL037
3-04072 Feeder Drive Belt (Clutch Output), 150L050
3-04078 Perf Drive Shaft
3-04081 Impression/Motor Belt 187L050
3-04082 Perf Belt, 120DXL037
3-04088 Camshaft
3-04096 Camshaft Finger
3-04107 Guide Rollers
3-04108 Axle, Intermediate Guide
3-04109 Bushing, Intermediate Guide
3-04111 Intermediate Paper Guide
3-04900 Clutch Armature
3-04905 Brake Armature

Gear and Pulley Assembly:

3-05001 Pinch Roller Gear
3-05002 Feeder Gear
3-05003 Pulley, Motor 10L050
3-05004 Pulley, Main Drive 32L050
3-05005 Pulley, Clutch Drive 30XL037
3-05006 Pulley, Clutch Input 30XL037
3-05007 Pulley, Clutch Output 10L050
3-05008 Pulley, Pinch/Main Drive/Perf 10L050
3-05009 Pulley, Feeder 16L050
3-05011 Pulley, Impression 15L050
3-05013 Pulley, Perf Unit 15XL037
3-05015 Pulley, Numbering 72XL037
3-05016 Pulley, Form Roller 20XL037
3-05017 Pulley, Jockey 24XL037
3-05018 Pulley, Numbering 16XL037

Pneumatics Assembly:

54
 3-06005 Pilot Valve Input Fitting
3-06006 Solenoid Valve Input Fitting
3-06007 Valve Output Fitting
3-06035 Impression Cylinder Adjustment Screw
3-06036 Impression Cylinder Adjustment Tip
3-06040 1/8" Pneumatic Tubing
3-06045 Pilot Valve Input Elbow
3-06046 Cylinder Input Fitting

Pneumatics Assembly (continued):

3-06102 Impression Clevis
3-06104 Pin
3-06105 Clip
3-06109 Swivel Elbow
3-06201 Control Valve
3-06205 Impression Actuator
3-06208 Camshaft Actuator

Perforator Assembly:
3-07003 Knob Locator, Non-Operator Side
3-07004 Perf Top Bearing
3-07006 Knob Locator, Operator Side
3-07007 Pulley, Perf Drive
3-07014 Perf Shaft, Upper and Lower
3-07016 Perf Stripper Spring
3-07050 Pulley, Perf Jockey
3-07051 Bushing, Perf Jockey
1-55067 Perf Lower Bearing (PC 190)
1-55070 Roller (PC234F)

Electrical Assembly:
3-08001 Fan
3-08150 Sensor, Timing Wheel
3-08050 Switch, Main/Pump
3-08052 Switch, Number On/Off
3-05054 Switch, Reset
3-08120 Main Control Board
3-08212 Photocell Assembly
1-55083 Motor Control Board

55
Feeder Assembly:
3-09010 Feeder Scale
3-09024 Caliper Roller
3-09061 Friction Bands
3-09961 Special Friction Bands, Natural Rubber
3-09914 Backstop Assembly
3-09916 Clamp on Guide Assembly
3-09920 Manifold Valve Assembly

Delivery Assembly:
3-10001 Delivery Tray
3-10006 Paper Stop
3-10007 Magnet
3-10009 Whisker
Panels and Covers:
3-11001 Operator Side Cover
3-11002 Non-operator Side Cover
3-11005 Front Electrical Cover
3-11006 Rear Electrical Cover
3-11007 Clutch Grease Guard
3-11009 Safety Covers
3-11015 Hinge, Safety Cover

Oscillating Ink Roller Assembly:

3-12001 Oscillating Roller
3-12002 Ink Transfer Roller
3-12110 Pawl, Oscillating Roller

Porelon Roller Assembly:

3-13000 Ink Roller Holder Assembly

Miscellaneous Machine Items:

3-14002 Hand Wheel
3-14005 Tool Holder
3-14010 Machine Tie Down

56