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Mechanical Operation Prior To
Mechanical Operation Prior To
Mechanical Operation Prior To
Sharmin Aktar
Lecturer
Dept: Leather Engineering
Mechanical operation prior to ILET, DU
Shaving
Serves to determine the final thickness of the leather. Formerly this was done manually by means
of a shaving knife, today it is performed mechanically on a shaving machine. The leather is fed to
a sharp-edged blade-cylinder by means of a pressure roller and shaved to the set thickness. In
contrast to splitting, the firmness of the leather is not substantially reduced. The machines have
web widths of 300-800 mm. The modern broad shaving machines can accommodate widths of up
to 3200 mm such that whole hides can be shaved over their entire width in a single operation.
Shaving of leather, as one of the wet end operations, is simply considered as the removal of flesh
and loosely attached structures such as adipose tissue remains as well as thickness adjustment into
a salable from according to the would be leather type and the customer demand.
Objectives:
To bring the leather to a uniform thickness throughout the skin area in a precise manner
(and with greater accuracy than can be obtained by splitting operation) as commercial
leather should be of uniform thickness.
To remove the loosely attached tissues and fibers that reduce the aesthetic appeal of the
flesh side leather and to remove flesh offal remains, if any.
To intensify surface dyeing by exposing the inner fiber especially for suede
Splitting
Band knife splitting machines are used for splitting thick hides over their entire surface into upper
split (grain split) and lower split (flesh split). Thereby the firmness of the leather is reduced,
however area is gained by the second split. Compared to the splitting of limed pelts, the splitting
of chrome-tanned leathers shows the following advantages and disadvantages:
Advantages:
Saving of manpower
Exact thickness of split
Faster through-feed
Continuous work process without change of drum
Disadvantages
More strongly wrinkled grain
Stronger neck folds
Slight loss of area
Higher consumption of material since the lower split is tanned as well